TW557387B - Thin film transistor array panels for liquid crystal displays and methods of manufacturing the same - Google Patents

Thin film transistor array panels for liquid crystal displays and methods of manufacturing the same Download PDF

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Publication number
TW557387B
TW557387B TW88108889A TW88108889A TW557387B TW 557387 B TW557387 B TW 557387B TW 88108889 A TW88108889 A TW 88108889A TW 88108889 A TW88108889 A TW 88108889A TW 557387 B TW557387 B TW 557387B
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Taiwan
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layer
gate
pattern
line
data
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TW88108889A
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Chinese (zh)
Inventor
Mun-Pyo Hong
Woon-Yong Park
Jong-Soo Yoon
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Samsung Electronics Co Ltd
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Priority claimed from KR1019980041355A external-priority patent/KR100299684B1/en
Priority claimed from KR1019980063760A external-priority patent/KR100315921B1/en
Application filed by Samsung Electronics Co Ltd filed Critical Samsung Electronics Co Ltd
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Publication of TW557387B publication Critical patent/TW557387B/en

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Abstract

Simplified method of manufacturing liquid crystal displays. A gate wire including a gate line, a gate pad and a gate electrode is formed on the substrate by using the first mask. A gate insulating layer, a semiconductor layer, an ohmic contact layer and a metal layer are sequentially deposited to make a quadruple layers, and patterned by a dry etch of using the second mask. At this time, the quadruple layers is patterned to have a matrix of net shape layout and covering the gate wire. An opening exposing the substrate is formed in the display area and a contact hole exposing the gate pad is formed in the boundary area. Next, ITO is deposited and a photoresist layer coated on the ITO. Then, the ITO layer is patterned by using the third mask and a dry etch, and the data conductor layer and the ohmic contact layer not covered by the ITO layer is dry etched. After depositing a passivation layer, a opening is formed by using the fourth mask and the exposed semiconductor layer through the opening is etched to separate the semiconductor layer under the adjacent data line.

Description

557387 丨五、發明說明(1) I發明背景 (a )發明領域 本發明係關於一種用於一液晶顯示器(LCD)之薄膜電晶 體(TFT)面板及其製造方法。 (b )相關技藝說明 一LCD(液晶顯示器)為最流行之FPDs(平面顯示器)其中 丨一種,LCD具有二面板而面板具有二電極,用以產生電場 ! 及介置於其間之一液晶層,入射光線之傳輸率則由施加於 液晶層之電場強度所控制。557387 Ⅴ. Description of the invention (1) I Background of the invention (a) Field of the invention The present invention relates to a thin film electric crystal (TFT) panel for a liquid crystal display (LCD) and a method for manufacturing the same. (b) Description of related techniques-LCD (Liquid Crystal Display) is one of the most popular FPDs (Flat Panel Displays). The LCD has two panels and the panel has two electrodes for generating an electric field! And a liquid crystal layer interposed therebetween, The transmission rate of incident light is controlled by the electric field intensity applied to the liquid crystal layer.

在極為廣用之LCD中’產生電場之電極係提供於二面 板,且其中一面板具有切換開關如薄膜電晶體。 大體上,一薄膜電晶體面板陣列係藉由光石版印刷使用 複數光罩而製成,且使用五或六個光石版印刷步驟。由於 光石版印刷過程成本較高,因此有必要減少光石版印刷步 驟數量,即使建議僅採用四個光石版印刷步驟之製造方 便,但是諸方法亦不易達成。 現在即說明利用四個石版印刷步驟以製造一薄膜電晶體 陣列面板之習知方法。In an extremely widely used LCD, an electrode for generating an electric field is provided on a two-sided panel, and one of the panels has a switch such as a thin film transistor. In general, a thin film transistor panel array is made by photolithography using a plurality of photomasks, and uses five or six light lithographic printing steps. Due to the high cost of the light lithographic printing process, it is necessary to reduce the number of light lithographic printing steps. Even if it is recommended to use only four light lithographic printing steps, the methods are not easy to achieve. A conventional method for manufacturing a thin film transistor array panel using four lithographic printing steps will now be described.

| 首先,一鋁或鋁合金之閘線路係利用第一光罩而形成於 基材上,且一閘絕緣層、一非晶石夕層、一 η +非晶石夕層及一 金屬層依序積置,金屬層、η+非晶矽層及非晶矽層係利用 第二光罩製出圖型,此時閘線路之閘墊塊僅由閘絕緣層覆First, an aluminum or aluminum alloy gate circuit is formed on a substrate by using a first photomask, and a gate insulation layer, an amorphous stone layer, an η + amorphous stone layer, and a metal layer Sequentially stacked, the metal layer, η + amorphous silicon layer, and amorphous silicon layer are patterned using a second photomask. At this time, the gate pads of the gate line are covered only by the gate insulating layer.

蓋。一 I TO (銦錫氧化物)層利用第三光罩而積置及製出圖 Icover. An I TO (indium tin oxide) layer is stacked and patterned using a third mask I

型,此時去除閘墊塊上之I τ 〇層部分,當金屬層及下方之 | II, remove the I τ 〇 layer part on the brake pad at this time, when the metal layer and the lower | I

第6頁 | 557387 五、發明說明(2) 非晶石夕層利用圖型之IT 0層做為一触刻光罩而製出圖型 後,一鈍化層即積置完成之薄膜電晶體陣列面板係藉由 第四光罩將鈍化層與下方之閘絕緣層製出圖型而取得,並 去除閘墊塊上之部分鈍化層及閘絕緣層。 結果,鋁或鋁合金製成之閘墊塊即呈現於使用四個光罩 之習知製法中,但是鋁及鋁合金並無法承受物理與化學刺 激,而極易受損,雖然其具有低電阻之優點。欲補償此 項,閘線即製成多層式結構或由抗物理與化學刺激之材料 製成,惟前者使製程繁複而後者之問題為其材料電阻極 高。 發明概述 因此,本發明之一目的在提供供LCDs用之薄膜電晶體陣 列面板之新穎製造方法,以減少光罩數量。 本發明之另一目的在保護LCDs之閘塾塊。 本發明之又一目的在防止LCDs之電流漏損。 依據本發明所示,上述及其他目的之達成係藉由將閘絕 緣層、半導體層、歐姆接觸層及資料導體層一次製出圖. 型。 依本發明所述,其利用一第一光石版印刷過程以形成一 閘線路於一絕緣基材上;利用一第二光石版印刷過程以形 成一包括一閘絕緣層、一半導體層、一歐姆接觸層及一資 料導體層之四重層於基材及閘線路上;利用一第三光石版 印刷過程以形成一導電圖型於資料導體層上;將導電圖型 未覆蓋之資料導體層部分蝕除以形成一資料線路;將資料Page 6 | 557387 V. Description of the Invention (2) After the amorphous stone layer is patterned using the patterned IT 0 layer as a touch mask, a passivation layer is deposited on the completed thin film transistor array. The panel is obtained by patterning the passivation layer and the gate insulation layer below through the fourth photomask, and removing a portion of the passivation layer and the gate insulation layer on the gate pad. As a result, brake pads made of aluminum or aluminum alloy are presented in the conventional manufacturing method using four photomasks, but aluminum and aluminum alloys cannot withstand physical and chemical stimuli and are easily damaged, although they have low resistance Advantages. To compensate for this, the brake wire is made of a multilayer structure or made of a material resistant to physical and chemical stimuli, but the former complicates the process and the latter has a problem of extremely high material resistance. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a novel manufacturing method of a thin film transistor array panel for LCDs to reduce the number of photomasks. Another object of the present invention is to protect the gate blocks of LCDs. Another object of the present invention is to prevent current leakage of LCDs. According to the present invention, the above and other objectives are achieved by patterning the gate insulating layer, the semiconductor layer, the ohmic contact layer, and the data conductor layer at a time. According to the present invention, a first light lithography process is used to form a gate circuit on an insulating substrate; a second light lithography process is used to form a gate insulation layer, a semiconductor layer, and an ohm. The four layers of the contact layer and a data conductor layer are on the substrate and the gate circuit; a third light lithography process is used to form a conductive pattern on the data conductor layer; the data conductor layer not covered by the conductive pattern is partially etched Divide by to form a data line; divide the data

第7頁 557387 五、發明說明(3) 一 '------—---------- 線路未覆蓋之歐姆接觸層蝕除;及利爾一货 過程以形成一鈍化層圖型於導電圖型用上弟四光石版印刷 此時,閘線路包括延伸於一第一古A + 万向之後數閘绫、傲 閘線支線之閘極、及連接於各閘線一 # θ , 、 U為 κ . 細且目一外部雷政拔 收掃描訊號之閘墊塊;四重層具有笫一垃, ^ ^ μ 系 接觸孔以曝現各闡 塾塊;及鈍化層具有第二接觸孔以曝現夂第 線路包括延伸於-S -方向之複數n 接觸孔。閘 閘極、及連接於各閘線一端且自一外部命為閘線支線之 之閘墊塊;四重層具有第一接觸孔以曝兒接收掃描訊號 塊;及純化層具有第二接觸孔以曝現第—,曾 路包括延伸於一第一方向之複數閘線、&韦 極、及連接於各閘線一端且自一外部電做為閘線支線之閘 閘墊塊;資料線路包括延伸於第二方向'略接收掃描訊號之 型包括第一導電圖型,係通過第一接]觸α、閘墊塊;導電圖 . U ^ ^ ^ m ):2 nm ™ .孔以^ 連接於閘墊 電圖型。閘線 於閘線之複 數資料線、連接於各資料線一端且 以相交 像訊號之資料墊塊、連接資料線且鄰诉1 °卩電路接收一影 相關於閘極而位於源極相對立侧之汲趣·,之源極、及 數第一導電圖型,係形成於資料線、择兒圖,型包括複 第二導電圖型,係形成於汲極及像素槌:及貧料墊塊上, 於第二導電圖型且形成於由閘線及資料祕 而像素極連接 ' 'HI -ip -> Γ- 及純化層具有弟一開孔以曝現像素極及第 區域中; 料墊塊上之第一導電圖型。鈍化層具有第Γ開孔以曝現資 鄰二資料線之間之半導體層部分,及進—:開孔以曝現相 f戶曝現部分以利分離二資料線下方本道7匕έ飿除半導 '曰— ¥體層之步驟。像Page 7 557387 V. Description of the invention (3)-'------------------ The ohmic contact layer not covered by the line is removed; The layer pattern is printed on the conductive pattern using the younger brother's four-light lithograph. At this time, the gate line includes a number of gates extending after a first ancient A + universal joint, gates of the Aozha line branch, and a gate connected to each # θ,, U are κ. Thin and light gate block for external thunder policy to pick up the scanning signal; the quadruple layer has 笫 1, ^ ^ μ are contact holes to expose each block; and the passivation layer has The two contact holes to expose the first line include a plurality of n contact holes extending in the -S-direction. The gate electrode, and a gate pad connected to one end of each gate line and designated as a branch line branch line from the outside; the quadruple layer has a first contact hole to receive the scanning signal block; and the purification layer has a second contact hole to The first exposure, Zenglu, includes a plurality of gate lines extending in a first direction, & Weiji, and gate pads connected to one end of each gate line and serving as a branch line branch line from an external power source; the data lines include Extending in the second direction 'Slightly receiving scanning signals include the first conductive pattern, which is through the first contact], α, brake pad; conductive pattern. U ^ ^ ^ m): 2 nm ™. Holes are connected by ^ In the brake pad electric pattern. Multiple data lines of the gate line to the gate line, data pads connected to one end of each data line with intersecting image signals, connected to the data line and adjacent to each other 1 ° 卩 The circuit receives a shadow related to the gate and is located on the opposite side of the source Zhiqu ·, the source electrode and the first conductive pattern are formed on the data line and the child selection pattern. The pattern includes the second conductive pattern and is formed on the drain electrode and the pixel mallet: and the lean material block. Above, on the second conductive pattern and formed on the pixel electrode connected by the gate line and the data electrode, '' HI -ip-> Γ- and the purification layer have an opening to expose the pixel electrode and the first region; A first conductive pattern on the pad. The passivation layer has a Γ opening to expose the semiconductor layer portion between the current two neighboring data lines, and a hole that is opened to expose the current phase and the exposed portion to facilitate separation of the 7th line below the second data line. "Semiconductor"-the step of the body layer. image

第8頁 557387 五、發明說明(4) 素極係重疊 導體層部分 成於閘墊逸 第四開孔以 一部分上之 墊塊下方之 開孔曝現像 於基材上, 路及像素極 部分。鈍化 間與相鄰像 透過·槽溝之 於二主線之 具有一凹入 導電圖型 四重層之 於資料導體 度依位置而 曝現閘墊塊 及曝現資料 蝕層之最薄 分,係形成 二部分即較 第二部分之 於前一閘線,且介置於像素極與閘線之 “ 係隔離於半導體層其他部分。閘絕緣展勺之半 之間及資料墊塊之間之第一部分,鈍^括形 曝現閘絕緣層之第一部分,及位於閘二具有 半導體層部分係去除,以利分離閘墊層第 半導體層部分。鈍化層覆蓋像素極邊嚎及資料 素極邊緣。一重疊於像素極之貯存線路L,一 四重層即形成於貯存線路上’且介置於二=成 之間之半導體層部分係隔離於半導體層:= 層具有一槽溝以曝現第一導带 :“他 層附近,及進-步包含姓除 之步驟。開線包括二主線及連接 ii及ί象素極係重疊於閘線之-部分。源極 41 柄之一端部係位於凹人部分中。 形成步驟包含以下二?錫氧化物。 層上·剎用溫+ 千乂私·塗覆一光致抗蝕層 ^ 4 5 * “及顯影將光致抗蝕層製出一厚 、交化之圖型·彡儿伞從> w p 日衣山’千 ,π > t 先致抗姓層圖型蝕刻四重層以 2成一賢料線路且其源極與汲極 線路之間之間p^ ^ ^ 部分, <、·彖層# /刀。第一部分即光致抗 於j:^ ^成於閘墊塊上,第二部分即最厚部 戶二,^與沒極相互連接之資料線路上,及第 g ,分且較薄於第二部分者,係形成於 。尤致抗蝕層之曝光係利用一光罩進行,光Page 8 557387 V. Description of the invention (4) Plain electrode overlapped Conductor layer part is formed on the gate pad, and the fourth opening is exposed on the substrate, the road and the pixel electrode part. The passivation space and the adjacent image pass through the groove. On the two main lines, there is a recessed conductive pattern quadruple layer. The data conductor degree depends on the position. The thinnest points of the gate pad and the data erosion layer are formed. The second part is the first part of the gate line which is more than the second part, and is interposed between the pixel electrode and the gate line, which is isolated from other parts of the semiconductor layer. The first part is between the half of the gate and the data pad. The first part of the insulating layer of the gate is exposed, and the part of the semiconductor layer located at the gate 2 is removed to facilitate the separation of the second semiconductor layer of the gate pad. The passivation layer covers the edge of the pixel electrode and the edge of the data pixel. A quadruple layer is formed on the storage circuit L overlapping the pixel electrode, and a semiconductor layer partially interposed between the two layers is isolated from the semiconductor layer: The layer has a groove to expose the first conductive layer. Band: "Near other levels, and further steps include the removal of surnames. The open line includes two main lines and a part of the connecting line ii and 象 pixel poles overlapping the gate line. One end of the source 41 handle is located in the concave portion. The formation steps include the following two? Tin oxide. Overlayer · Temperature + Sensitive · Coated with a photoresist layer ^ 4 5 * "and development will make the photoresist layer a thick, cross-linked pattern · 伞 儿 Umbrella > wp Riyishan's, π > t first anti-surname layer pattern etched quadruple layer to 20% of the material line and between the source and drain lines p ^ ^ ^ part, < 、 · 彖 层 # / Knife. The first part is the photoresistance to j: ^ ^ formed on the brake pad, the second part is the thickest part of the household, ^ and the data line connected to the pole, and the g, divided and thin In the second part, it is formed in. Especially the exposure of the resist layer is performed by using a photomask.

557387 五、發明說明(5) 罩包括至少三部分且其傳輪率 分係利用第二光石版印刷過程而去:@。間絕緣層之一部 導電=括接觸於間 現端::現柯線路之末 形成於鈍化層中。 第光石版印刷過程而 本發明提供一種薄膜電晶體陣列面 ^ 面板包含:一閘線路,形成於—絕 ,薄膜電晶體陣列 =-第-方向之複數閘線、連接於閘:材上’且包括延伸 閉線一端之閘墊塊;—閘絕緣層,且有之閘極、及連接於 塊且以陣列形狀形成於閘線路及美、有接觸孔以曝現閘墊 成於開絕緣層上;一資料線路,上J =半導體層,形 括延伸於一第二方向以相交於ς I半導體層上,且包 間極之源極、分離於資料線及】::,數資料線、鄰近於 極相對立側之汲S、及*接於資、粗2 ?於閘杨而位於源 導電圖型,包括形成於源極及資料.了端^貧,墊塊;— 形成於汲極上之第二圖型、士 ν、W 之複數第一圖型、· 型、及連接於第二圖形之像2於資料墊塊上之第三圖 電圖型、半導體圖型及基村:極;及一鈍化層,开)成於導 現像素極、第二開孔以曝現二,^有稷數第—開孔以曝 層、第三開孔位於閘墊塊上、^貢料線之間之閘絕緣 型;此時資料線路僅形成於及第四開孔以曝現第三圖 導體層形成於整個閘絕緣層上电圖型及半導體層之間,半 除外,及二相鄰資料線下方之丰但是第二開孔下方之部分 此時,薄膜電晶體陣列面板:導體層部分係相互分離。 違一步包含一接觸層形成於 557387 五、發明說明(6) 半導體層及資料線路之間 、 _ 置,及減少半導體層及資=〗目5於貝料線路者之配 型進-步包括-第四圖型:、:Λ I:之接觸電路。導電圖 第三開孔曝現第四圖型::接觸:以連接於閘墊塊,及 夾置於像素極及閘線之門象素極係重疊於相鄰之閘線,且 分。閘絕緣層包括一第曰,半導體層部分係隔離於其他部 塊之間,純化層具有;::分形成於二間墊塊及二資料墊 分,及丰五開孔以曝現間絕緣層之第一部 刀 及牛蛉體層並未形成於筮石問了丨丁+ | 素極邊緣。第一開孔暖祖、弟開孔下方。鈍化層覆蓋像 =步包括一貯存線路形成於基材上1二=面 層?蓋,其中失置於貯存線路及像素極之間之 二 ::層部分係隔離於其他部分。導電圖型係由銦錫氧化 包含f j 2不’一種薄膜電晶體陣列面板之製造方法係 複數Η的^知:利用一第—光石版印刷過程以形成一包括 Μ „ 閘墊塊之閘線路;積置一第一絕緣層、一半導 =^、一歐姆接觸層及一金屬層於閘線路上;利用一第二 ^石,印刷過程以形成一金屬層圖型、一歐姆接觸層圖一 =、、一半導體層圖型及一第一絕緣層圖型,諸層具有陣列 形置且重疊於閘線路,但是閘墊塊除外;積置一透明 歸‘肢層,利用一第三光石版印刷過程以形成一透明之導 體圖型,包括一像素極、複數冗餘資料線、冗餘源極、冗 餘;及極、几餘資料墊塊及冗餘閘塾塊;钱除未由透明導體 圖型覆蓋之金屬層部分且去除其下方之歐姆接觸層;積置 557387 五、發明說明(7) 一第二絕緣層;形成一鈍化層圖型,其具有開孔 現閘墊塊、資料墊塊、像素極及連接於相鄰 -別曝* 體層部分;蝕除透過開孔而曝現之半導體層部分、、、之、’冷 此時,製造方法可進一步包括在半導體層。 除步驟後,半導體曝現部分下方之第一絕:分之蝕 驟。 ㈢ < 蝕除步 依本發明所示,一種薄膜電晶體之製造方 驟:利用一第一光石版印刷過程以形成一包括匕备以下步 閘墊塊之閘線路;積置一第一絕緣層、一半 閘線及 姆接觸層及一金屬層於閘線路上;將金屬層、歐二、一歐 層、半導體層及第一絕緣層製出圖型,以形:入接觸 型、一歐姆接觸層圖型及一半導體層圖型, 主屬層圖 線路上分離成二件,及一第一絕緣層圖型覆罢ς =在閘 但是閘墊塊除外;積置一透明之導體層;利用二第閘線路, 以:Γ透明導體層圖型;钱除未由透明二導光體石/ 圖1覆盍之金屬層部分及下方歐姆接觸層,以 曰 複數資料墊塊、源極及汲極及下方歐 巴划—包括 線路;積置-第二絕緣層;及利用—第四3 =型之資料 形成-鈍化層圖型,其至少具有接觸 =程以 料墊塊。 J扎Λ曝現閘墊塊及資 此時,第二光石版印刷過程包含以下子步驟.涂 致抗钕層於金屬層上;利用曝光及顯影以二二$ 層圖型,其具有至少三部分且其厚度互為不同;1 = 抗蝕層蝕除金屬層、歐姆接觸層、半導體層及第一絕緣557387 V. Description of the invention (5) The hood includes at least three parts and its transmission ratio is removed using the second light lithography process: @。 One part of the interlayer insulation layer: conductive = including contact between the intermediary ends: the end of the current line is formed in the passivation layer. The present invention provides a thin film transistor array surface with a light lithography process. The panel includes: a gate line formed in a-insulation, the thin film transistor array =-a plurality of gate lines in the-direction, connected to the gate: the material; and Including a gate pad block extending one end of the closed wire;-gate insulation layer, and some gate electrodes, and connected to the block and formed in an array shape on the gate line and the United States, there are contact holes to expose the gate pad on the open insulation layer ; A data line, upper J = semiconductor layer, including extending in a second direction to intersect on the I semiconductor layer, and the source of the envelope, separated from the data line, and] ::, data line, adjacent The drain S on the opposite side of the pole, and * are connected to the source, and are thick. They are located in the source conductive pattern, including the source and the data. They are formed on the drain and the pads; The second pattern, the first pattern of ν and W, the first pattern, the pattern, and the third pattern of the image 2 connected to the data block on the data block, the semiconductor pattern, and the base: pole; And a passivation layer, opened) formed in the pixel electrode, the second opening to expose the second, the first opening The gate insulation type is the exposed layer, the third opening is located on the gate pad, and the material line is formed between the gate and the material line. At this time, the data line is only formed and the fourth opening is used to expose the conductor layer of the third figure to form the entire gate insulation. Between the electric pattern on the layer and the semiconductor layer, except for half, and the portion below the two adjacent data lines but below the second opening. At this time, the thin film transistor array panel: the conductor layer portions are separated from each other. A violation step includes the formation of a contact layer in 557387 V. Description of the invention (6) Between the semiconductor layer and the data line, and the reduction of the semiconductor layer and data The fourth pattern:,: Λ I: contact circuit. Conductive pattern The third opening reveals the fourth pattern: Contact: Connected to the gate pad, and the gate pixel electrodes sandwiched between the pixel electrode and the gate line are superimposed on the adjacent gate line and divided. The gate insulation layer includes a semiconductor layer that is isolated between other blocks, and the purification layer has :: formed in two pads and two data pads, and Fengwu openings to expose the insulating layer The first knife and burdock body layer was not formed on the flint stone. Ding + | Prime pole edge. The first opening is under the warm ancestor and younger brother. The passivation layer cover image = step including a storage line formed on the substrate 12 = surface layer? Cover, which is lost between the storage circuit and the pixel electrode 2 :: The layer part is isolated from the other parts. The conductive pattern is a method for manufacturing a thin-film transistor array panel containing fj 2 and oxidized by indium tin oxide. It is known that: a first-lithographic printing process is used to form a gate circuit including a gate block; A first insulating layer, a semiconducting layer, a ohmic contact layer, and a metal layer are stacked on the gate line; a second lithography is used to form a metal layer pattern and an ohmic contact layer. A pattern of a semiconductor layer and a pattern of a first insulation layer. The layers have an array shape and overlap the gate line, except for the gate pad; a transparent layer is used, and a third light lithography is used. Process to form a transparent conductor pattern, including a pixel pole, a plurality of redundant data lines, a redundant source electrode, and a redundancy; and a pole, several data pads, and a redundant gate block; Part of the metal layer covered by the pattern and the ohmic contact layer below it is removed; 557387 is deposited V. Description of the invention (7) A second insulating layer; forming a passivation layer pattern, which has a hole opening pad and a data pad Blocks, pixel poles, and adjacent to each other * The body layer portion; the semiconductor layer portion exposed through the opening is etched away. At this time, the manufacturing method may further include the semiconductor layer. After the step, the first step below the semiconductor exposed portion is: [Etching step] According to the present invention, a method for manufacturing a thin film transistor: a first light lithography process is used to form a gate circuit including the following step pads; A first insulating layer, half of the gate line and the contact layer, and a metal layer on the gate line; the metal layer, the second, the first, the semiconductor layer, and the first insulating layer are patterned into a shape: in contact Pattern, one ohm contact layer pattern and one semiconductor layer pattern, separated into two pieces on the master layer pattern line, and a first insulation layer pattern overlay = on the gate except the gate pad; a transparent one is deposited The conductor layer; using the second gate line, with: Γ transparent conductor layer pattern; except for the metal layer part and the ohmic contact layer that are not covered by the transparent second light guide stone / Figure 1, the plural data blocks , Source and drain, and oboe underneath—including line ; Accumulation-the second insulation layer; and the use of-the fourth 3 = type of data formation-passivation layer pattern, which has at least contact = Cheng Yi pad blocks. The second light lithographic printing process includes the following sub-steps. Applying an anti-neodymium layer on the metal layer; using exposure and development in a 22-layer pattern, which has at least three parts and whose thicknesses are different from each other; 1 = erosion layer is removed Metal layer, ohmic contact layer, semiconductor layer and first insulation

O:\58\58736.ptd 557387 五、發明說明(8) 層 以去除第一部分,gp 4=· n 沿較厚於第一部分之第三充蝕層圖型之最薄部分,及 層、半導體層及下方之第二虫除金屬層、歐姆接觸 接觸層及下方之半導體層,;曰=去=除J屬層、歐姆 二部分防護之諸層,'第二部;:二刀下方由第 曝光係利用一光罩進行, 子邛二。光致抗蝕層之 互不相同。光罩右如^、匕括至少二部分且其傳輸率 輸率互不相同之至二?材=器解析度之長縫,或利用傳 以形成間墊塊及一形成。光罩係分為一第一光罩 傳輪率不同於第:hi罩以形成其他處,且第—光罩之 位於閘墊塊上。 光致抗蝕層圖型之第一部分係 光致抗钱層圖型今 步驟包含以下子步:屬利層用、第歐姆接, 了止件而蝕除光致抗蝕# ——邰/刀做為—蝕刻 層、半導體層及第型下方之金屬層、歐姆接觸 層之第二部利用灰化過程去除光致抗钱 之第三部分做為—姓刻停1金屬層;及利·用光致抗餘層 及下方半導體層之曝以件而㈣金屬層、歐姆接觸層 4:體層係由非晶碎製成。第二絕緣層係由一光定義材 依本發明所示,一種蔆γ + · 含以下步驟:形成一閘線路、电晶體陣列面板製造方法係包 線之複數閘墊塊設於一且右其包括複數閘線及連接於閘 上,開線大致位於顯示區邊區之基材 Π及閘墊塊大致位於周邊區内; 557387 五、發明說明(9) 依序積置一閘絕緣層、一半導體層、一歐姆接觸層及一導 體層於閘線路上;塗覆一光致抗蝕層於金屬層上;利用曝光 及顯影以形成一光致抗蝕層圖型,其厚度係依位置而改 變;利用一光石版印刷過程而將金屬層、歐姆接觸層、半 導體層及閘絕緣層一次製出圖型’以形成一金屬層圖型 一第一歐姆接觸層圖型及一半導體層圖型,且曝現間塾 塊;積置一導體層;利用一光石版印刷過程以形成一慕娜 月吞層 圖型,其包括複數像素極以覆蓋部分金屬層,及複數八士 導體層圖型以覆盖其他部分金屬層且相關於閘極而位於 素極之相對立側;去除像素極及分離導體層圖型之間 屬層部分及下方歐姆接觸層,以形成—資料線路,勺< I— 數資料線、資料墊塊、源極及汲極,及下方之一》匕括複 接觸層圖型;及形成一鈍化層。 —弟二歐姆 此時, 型上,光 之其他處 層之一次 金屬層曝 光致抗名虫 示區中之 示區中之 以一次名虫 法,钱除 區中之閘 无致抗蝕 致抗钱層 上,及金 製出圖型 現部分以 層、歐姆 較薄光致 金屬層曝 除歐姆接 歐姆接觸 墊塊且去 層圖形 圖型在 屬層、 步驟包 曝現歐 接觸層 抗姓層 現部分 觸層、 層、半 除下方 係僅形 金屬層 歐姆接 含以下 姆接觸 及半導 ,以曝 以曝現 半導體 導體層 歐姆接 ,^巫,尽 圖型上係較厚於在顯示區 】層、半導體層及閘絕轉 步驟:去除周邊區中之 利用一可以一次餘除 王目3之蝕刻方法,去除潑 a下方之金屬層;去除顯 ^姆接觸層;及利用一可 層及閘絕緣層之蝕刻方 及閘絕緣層,以曝現周马 觸層及半導體層之曝現告|O: \ 58 \ 58736.ptd 557387 5. Description of the invention (8) Layer to remove the first part, gp 4 = · n along the thinnest part of the third ablation layer pattern thicker than the first part, and layers, semiconductors Layer and the second insect-removing metal layer, the ohmic contact contact layer and the semiconductor layer below; said = to = except for the J-type layer and the two layers of ohmic protection, 'second part ;: The exposure is performed using a photomask, which is the second. The photoresist layers are different from each other. The right side of the mask is at least two, and the transmission rate is at least two. The transmission rates are different from each other. Material = long slits of device resolution, or use the pass to form the spacer and a formation. The photomask is divided into a first photomask. The transfer rate is different from the first: hi mask to form other places, and the first photomask is located on the brake pad. The first part of the photoresist layer pattern is the photoresist layer pattern. This step includes the following sub-steps: it is for the layer, the ohmic connection, and the photoresist is removed by the stopper # —— 邰 / 刀As the third part of the etching layer, the semiconductor layer and the metal layer under the first type, and the second part of the ohmic contact layer using the ashing process to remove the photo-induced anti-money as the third part of the metal layer; The photoresistance layer and the underlying semiconductor layer are exposed to metal, the ohmic contact layer 4: the bulk layer is made of amorphous debris. The second insulating layer is made of a light-defining material according to the present invention. A rhombic γ + · includes the following steps: forming a gate circuit, and a manufacturing method of a transistor array panel. Including a plurality of gate lines and connected to the gate, the open line is generally located in the base area of the display area and the gate pads are generally located in the peripheral area; 557387 V. Description of the invention (9) A gate insulation layer, a semiconductor are sequentially deposited Layer, an ohmic contact layer, and a conductor layer on the gate line; coating a photoresist layer on the metal layer; using exposure and development to form a photoresist layer pattern, the thickness of which varies depending on the location ; Using a light lithographic printing process to make a pattern of the metal layer, the ohmic contact layer, the semiconductor layer, and the gate insulation layer at a time to form a metal layer pattern, a first ohmic contact layer pattern, and a semiconductor layer pattern, And expose a lumped block; accumulate a conductor layer; use a light lithographic printing process to form a Muna Moonton layer pattern, which includes a plurality of pixel electrodes to cover a part of the metal layer, and a plurality of conductor layer patterns To cover other parts of gold It belongs to the gate and is located on the opposite side of the prime electrode in relation to the gate electrode; the layer layer and the ohmic contact layer below the pixel electrode and the separated conductor layer pattern are removed to form a -data line, spoon < I- number data line , The data pad, the source and the drain, and one of the following: a pattern of the complex contact layer; and a passivation layer is formed. — Di Erohm, at this time, once the metal layer of the other parts of the light is exposed, the anti-fogging method is applied to the anti-fogging method. On the money layer and gold, the pattern is now partly layered, and the thin ohmic photo-metal layer is exposed to remove the ohmic contact ohmic contact pads, and the delamination pattern is on the belonging layer. The step includes exposing the European contact layer anti-name layer Part of the contact layer, layer, and half of the bottom are only metal layers. The ohmic contact includes the following contact and semiconductor to expose the ohmic contact of the semiconductor conductor layer. The thickness is thicker than the display area. ] Layer, semiconductor layer and gate turn-off steps: remove the surrounding area by using an etching method that can remove the king 3 at one time, remove the metal layer under the a; remove the contact layer; and use a layer and Etching of gate insulation layer and gate insulation layer to expose exposure of Zhouma contact layer and semiconductor layer |

557387 五、發明說明(ίο) 分。 ^化層具有開孔以曝現像素極。導體層圖型包括複數冗 ,貝料線以覆蓋資料線、冗餘資料墊塊以覆蓋資料墊塊及 閘墊塊以覆蓋閘墊塊。鈍化層具有開孔以曝現冗餘閘 丘^ ί冗餘資料墊塊。進一步包括共同線路之形成步驟, ^ 2、〃路包括複數共同電極,可與像素極在基材上產生電 含以下=月所不,一種薄膜電晶體陣列面板製造方法係奇 間線路Γ驟:Λ成一包括複數閘、線、連接於間線之閘極的 上,·形成Λ括複數共同電極之共同線路於一絕緣基材 成一閘絕緣層圖型以霜芸簡綠敗 、 半導體圖型於閘π续展μ 共同線路;形成〜 體層圖型卜·τ #巴,曰上,形成一歐姆接觸層圖型於半導 複數資料綠表;資料線路於歐姆接觸層圖型上,包括 形成1;ί声ΐϊ於:料線之源極、分離於源極之没極; 外;及形成複數彳tϋ , 仁疋一部分汲極除 電場;其Hi: 連接於沒極且與共同電極產生 型之光;μ與汲極之分離係藉由使用一光致浐為®同 主 < 先石版印刷— 尤软抗蝕層圖 部分位於;私進仃,且光致抗蝕層圖型包括一第 弟二邙分較第一 刀1乂弟一部分厚及〜 此外,眘视μ 形成。閉絕路:ϊ姆接觸層及半導體層係利用一光菜 路之形二層、半導體圖型、歐姆接觞μ闰如 罩 路之形成步驟包含以下+牛接觸層圖型及資料綠 層、歐姆接觸@ 步積置閘絕緣層、半练- 玛接觸層及金屬層;塗覆一光 牛泠體 致抗蝕層於金屬層上. 557387 五、發明說明(11) ~- 經由光罩以曝光光致抗蝕層;將光致抗蝕層領 致抗银層圖型,其第二部分係位於資料線路上光 部分:方之金屬層、歐姆接觸層及半導 分虫、除二三 分金屬層及下方歐姆接觸層之第二部分、及第二=== 些厚度,以形成資料線路、歐姆接觸層圖型及半導ς /、 型;及去除光致抗蝕層圖型。資料線路、歐觸岡61 及半導體圖型之形成步驟包含以下子步驟:利557387 V. Description of invention (ίο) Points. The substrate has openings to expose the pixel electrodes. The conductor layer pattern includes a plurality of redundant, shell material lines to cover data lines, redundant data pads to cover data pads, and brake pads to cover brake pads. The passivation layer has openings to expose redundant gates ^ ί redundant data pads. It further includes the steps of forming a common circuit. ^ 2. The circuit includes a plurality of common electrodes, which can generate electricity on the substrate with the pixel electrode as follows: a thin film transistor array panel manufacturing method is an odd circuit: Λ includes a plurality of gates, wires, and gates connected to the intermediate line. A common circuit including a plurality of common electrodes is formed on an insulating substrate to form a gate. The insulating layer pattern is simplified by frost, green, and semiconductor patterns. Gate π renews the μ common line; forms ~ bulk layer pattern bu · τ #bar, said above, forms an ohmic contact layer pattern on the semi-conductive complex data green table; data lines on the ohmic contact layer pattern, including forming 1 ; ΐϊ sound in: the source of the material line, separated from the source of the pole; outside; and the formation of the complex 彳 tϋ, a part of the drain electrode in addition to the electric field; its Hi: connected to the pole and the common electrode type Light; the separation between μ and the drain is made by using a photoresist ® with the master < lithography first-especially the soft resist layer part is located; privately, and the photoresist pattern includes a first The second brother's score is thicker than the first sword's first brother ~ This , Shen depending μ formed. Closed circuit: The contact layer and semiconductor layer use a single layer of a light circuit, a semiconductor pattern, and an ohmic connection. The steps for forming a mask include the following + cattle contact layer pattern and data. Green layer, ohm Contact @ step product gate insulation layer, semi-training-Ma contact layer and metal layer; coated with a light Niu Ling body resist layer on the metal layer. 557387 V. Description of the invention (11) ~-through a photomask to expose Photoresist layer; the photoresist layer is led to the pattern of the anti-silver layer, the second part of which is located on the light part of the data line: the square metal layer, the ohmic contact layer and the semiconductive insect, The second layer of the metal layer and the lower ohmic contact layer, and the second === some thicknesses to form a data line, an ohmic contact layer pattern, and a semiconductor pattern; and removing a photoresist layer pattern. The steps of forming the data line, the Olympus 61, and the semiconductor pattern include the following sub-steps:

/σ者弟一部分以乾式蝕除第三部分下方之歐姆接觸層 下方半導體層,以沿著完成之半導體圖型曝現第三部分 I方之閘絕緣層及第一部分下方之金屬層;及蝕除第一部 分下方之金屬層部分及下方歐姆接觸層,以完成資料線路 及歐姆接觸層圖型。 圖1係基材經區隔以製造本發明實例用於—LCD之仰丁面 板平面圖。 圖2係本發明實例供一LCD用之TFT面板配置圖。/ σ One part dry-etches the semiconductor layer under the ohmic contact layer under the third part to expose the gate insulating layer in the third part I and the metal layer under the first part along the completed semiconductor pattern; and the etching; The pattern of the data line and the ohmic contact layer is completed by excluding the metal layer portion below the first portion and the ohmic contact layer below. Fig. 1 is a plan view of a substrate of a substrate which has been segmented to make an example of the present invention for an LCD. FIG. 2 is a configuration diagram of a TFT panel for an LCD according to an example of the present invention.

圖3係本發明第一實例供一LCD用之TFT面板配置圖,且 為主要包括圖2所示像素與墊塊之一部分放大圖。 圖4、5分別係沿圖3 iIV_IV,及v_v,線所取之截面圖。 圖6A係本發明第一實例第一製造步驟中iTFT面板配置 圖 。 圖6B、6C分別係沿圖6A之VIB-VIB,及VIC-VIC’線所取之 截面圖。FIG. 3 is a layout diagram of a TFT panel for an LCD according to the first example of the present invention, and is an enlarged view of a part mainly including the pixels and the pads shown in FIG. 2. 4 and 5 are cross-sectional views taken along lines iIV_IV and v_v in FIG. 3, respectively. FIG. 6A is a configuration diagram of an iTFT panel in the first manufacturing step of the first example of the present invention. 6B and 6C are cross-sectional views taken along lines VIB-VIB and VIC-VIC 'of FIG. 6A, respectively.

第16頁 557387 五、發明說明(12) 圖7A係圖6A至6C後續製造步驟中之TFT面板配置圖。 圖7B、7C係分別沿圖7A之VI IB-VI IB’及VI IC-VI 1C’線戶斤 取之截面圖。 圖8A係圖7A至7C後續製造步驟中之TFT面板配置圖。 圖8B、8C 係分別沿圖8A 之VI I IB-VI I IB’ 及VII IC-VI I 1C, 線所取之截面圖。 圖9係本發明第二實例供一LCD之TFT面板配置圖,且為 主要包括圖2所示像素與墊塊之一部分放大圖。 圖1 0、1 1係分別沿圖9之X-X’及XI -XI,線所取之截面 圖。 , 圖1 2 A係本發明第二實例第一製造步驟中iTF τ面板配置 圖。 圖128係沿圖12人之义118-1118,線所取之截面圖。 圖1 3A係圖1 2A、1 2B後續製造步驟中之,rFT面板配置圖。 圖13B係沿圖13A之XIiiB-XIIIB,線所取之截面圖。 圖14係本發明第三實例供一LCD用之TFT面板配置圖,且 為主要包括圖2所示像素與墊塊之一部分放大圖。 圖1 5係沿圖1 4之XV-XV ’線所取之截面圖。 圖1 6係本發明第四實例供— LCD用之TFt面板配置圖,且 為主要包括圖2所示像素與墊塊之一部分放大圖。 圖 1 7、1.8 係分別沿圖} 6 iXVI J — χν j j,及χν j j j — χν j π,線 所取之截面圖。 圖19係本發明第五實例供—LCD用之TFT面板配置圖,且 為主要包括圖2所示像素與墊塊之一部分放大圖。Page 16 557387 V. Description of the invention (12) FIG. 7A is a TFT panel configuration diagram in the subsequent manufacturing steps of FIGS. 6A to 6C. Figs. 7B and 7C are sectional views taken along line VI IB-VI IB 'and VI IC-VI 1C' of Fig. 7A, respectively. FIG. 8A is a TFT panel configuration diagram in the subsequent manufacturing steps of FIGS. 7A to 7C. 8B and 8C are cross-sectional views taken along lines VI I IB-VI I IB ′ and VII IC-VI I 1C, in FIG. 8A, respectively. FIG. 9 is a layout diagram of a TFT panel for an LCD according to the second example of the present invention, and is an enlarged view of a part mainly including the pixels and the pads shown in FIG. 2. Figs. 10 and 11 are sectional views taken along lines X-X 'and XI-XI in Fig. 9, respectively. FIG. 1 A is a layout diagram of an iTF τ panel in the first manufacturing step of the second example of the present invention. FIG. 128 is a cross-sectional view taken along line 118-1118 of FIG. 12. FIG. 13A is a configuration diagram of the rFT panel in the subsequent manufacturing steps of FIGS. 12A and 12B. 13B is a cross-sectional view taken along the line XIiiB-XIIIB in FIG. 13A. FIG. 14 is a layout diagram of a TFT panel for an LCD according to a third example of the present invention, and is an enlarged view of a part mainly including the pixels and pads shown in FIG. 2. Fig. 15 is a sectional view taken along the line XV-XV 'in Fig. 14. FIG. 16 is a layout diagram of a TFt panel for a fourth example of the present invention for an LCD, and is an enlarged view of a portion mainly including the pixels and pads shown in FIG. 2. Figures 17 and 1.8 are cross-sectional views taken along the lines} 6 iXVI J — χν j j, and χν j j j — χν j π, respectively. FIG. 19 is a layout diagram of a TFT panel for an LCD according to a fifth example of the present invention, and is an enlarged view of a part mainly including the pixels and pads shown in FIG. 2.

第17頁 557387 五、發明說明(13) 圖20係沿圖1 9之XX-XX,線所取之截面圖。 圖21係本發明第六實例供—LCI)用之TFT面板配置圖,且 為主要包括圖2所示像素與墊塊之一部分放大圖。 圖22係沿圖21之XXI I-χχπ,線所取之截面圖。 圖2 3 A係本發明第六實例第一製造步驟中之]^ τ面板配置 圖。 * 圖23B係沿圖23A之XXI I IB-XXI ΠΒ’線所取之截面圖。 圖24A係圖23A至2 3B後續製造步驟中之TFT面板配置圖。 圖24B係沿圖24A之XXIVB-XXIVB’線所取之截面圖。 圖25A、25Β、·2 6Α、26B、27係分別為圖2 4A至24B所示製 修 造步驟中使用之光罩截面圖。 圖28係沿圖24 A之XXIVB-XXIVB,線所取,在圖24B後續製 造步驟中之截面圖。 圖29A係圖28後續製造步驟中之TFT面板配置圖。 圖係沿圖2ΘΑ之XXIXB —XXIXB,線所取之截面圖。 圖30係本發明第七實例供一LCD用之TFT面板配置圖。 圖31、32 係分·別沿圖 30 之XXXI-XX ΧΓ 及XXXI I-XXXI Γ 線 所取之截面圖。 圖3 3 A係本發明第七實例第一製造步驟中之TF T面板配置 春 圖。 圖 33B、33C 係分別沿圖33A 之 XXXIIIB-XXXIIIB’ 及 XXXI I IC-XXX I I 1C’線所取之截面圖。 圖34A係圖33A至33C後續製造步驟中之TFT面板配置圖。 圖34B、34C係分別沿圖34A之XXXIVB-XXXIVB’及Page 17 557387 V. Description of the invention (13) Figure 20 is a cross-sectional view taken along the line XX-XX of Figure 19. FIG. 21 is a configuration diagram of a TFT panel used in the sixth example of the present invention—LCI), and is an enlarged view of a part mainly including the pixels and the pads shown in FIG. 2. FIG. 22 is a cross-sectional view taken along the line XXI I-χχπ of FIG. 21. FIG. 2 A is a layout diagram of the first panel in the sixth manufacturing step of the sixth example of the present invention. * Fig. 23B is a cross-sectional view taken along the line XXI I IB-XXI ΠB 'in Fig. 23A. FIG. 24A is a TFT panel configuration diagram in the subsequent manufacturing steps of FIGS. 23A to 23B. Fig. 24B is a cross-sectional view taken along the line XXIVB-XXIVB 'in Fig. 24A. Figs. 25A, 25B, · 2 6A, 26B, and 27 are sectional views of the photomask used in the manufacturing steps shown in Figs. 2A to 24A, respectively. Fig. 28 is a cross-sectional view taken along the line XXIVB-XXIVB in Fig. 24A and in the subsequent manufacturing step of Fig. 24B. FIG. 29A is a TFT panel configuration diagram in a subsequent manufacturing step of FIG. 28. The figure is a cross-sectional view taken along the line XXIXB-XXIXB of FIG. 2ΘΑ. FIG. 30 is a configuration diagram of a TFT panel for an LCD according to a seventh example of the present invention. Figures 31 and 32 are sectional views taken along lines XXXI-XX χΓ and XXXI I-XXXI Γ in Figure 30, respectively. Fig. 3 A is a spring view of the configuration of the TF T panel in the first manufacturing step of the seventh example of the present invention. Figs. 33B and 33C are sectional views taken along lines XXXIIIB-XXXIIIB 'and XXXI I IC-XXX I I 1C' in Fig. 33A, respectively. FIG. 34A is a TFT panel configuration diagram in the subsequent manufacturing steps of FIGS. 33A to 33C. Figures 34B and 34C are taken along XXXIVB-XXXIVB 'and Figure 34A, respectively.

第18頁 557387 五、發明說明(14) XXXIVC-XXXI VC’線所取之截面圖。 圖35A係圖34A至34C後續製造步驟中之TFT面板配置圖。 圖35B、35C係分別沿圖35A之XXXVB-XXXVB’及 XXXVC-XXXVC’線所取之截面圖。 圖36係本發明第八實例供一LCD用之TFT面板配置圖。 圖37、38係分別沿圖36之XXXVI I-XXXVI I’及 XXXVI I I-XXXVII Γ線所取之截面圖。 圖3 9 A係本發明第九實例第一製造步驟中之TF T面板配置 圖。 圖3 9B、39C係分別沿圖39A之XXXIXB-XXXIXB’及 XXXIXC-XXXIXC’線所取之截面圖。 圖40A及圖39A至3 9C後續製造步驟中之TFT面板配置圖。 圖40B、40C係分別沿圖40A之XLB-XLB’及XLC-XLC’線所 取之截面圖。 圖41 A係圖40A至40C後續製造步驟中之TFT面板配置圖。 圖 41B、41C 係分別沿圖 41A 之 XLIB-XLIB’ 及 XLIC-XLIC, 線所取之截面圖。 較佳實例詳細說明 本發明將參考相關圖式而詳細說明如下,圖中揭示本發 明之較佳實例,惟,本發明可用多種不同方法實施,且不 限於文内所載述之實例,諸實例反倒可用以充分而完整闡 釋本發明及:供習於此技著瞭解其範疇。圖式中,諸曾與區 域之厚度係經放大以求清晰,圖中相同編號則指相同元 件,可以瞭解的是,當一元件如一層、區域或基材吾人稱Page 18 557387 V. Description of the invention (14) Sectional drawing taken from the XXXIVC-XXXI VC ’line. FIG. 35A is a TFT panel configuration diagram in the subsequent manufacturing steps of FIGS. 34A to 34C. 35B and 35C are cross-sectional views taken along lines XXXVB-XXXVB 'and XXXVC-XXXVC' in FIG. 35A, respectively. FIG. 36 is a configuration diagram of a TFT panel for an LCD according to an eighth example of the present invention. 37 and 38 are cross-sectional views taken along lines XXXVI I-XXXVI I 'and XXXVI I I-XXXVII Γ in FIG. 36, respectively. Figure 3 9A is a TF T panel configuration diagram in the first manufacturing step of the ninth example of the present invention. Fig. 3 9B and 39C are sectional views taken along lines XXXIXB-XXXIXB 'and XXXIXC-XXXIXC' in Fig. 39A, respectively. 40A and 39A to 39C are TFT panel configuration diagrams in subsequent manufacturing steps. 40B and 40C are cross-sectional views taken along lines XLB-XLB 'and XLC-XLC' in FIG. 40A, respectively. FIG. 41A is a layout diagram of the TFT panel in the subsequent manufacturing steps of FIGS. 40A to 40C. 41B and 41C are cross-sectional views taken along lines XLIB-XLIB ′ and XLIC-XLIC, respectively, of FIG. 41A. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to related drawings. The preferred embodiments of the present invention are disclosed in the drawings. However, the present invention can be implemented in many different ways and is not limited to the examples described in the text. Rather, it can be used to fully and completely explain the invention and: for the purpose of this technology to understand its scope. In the drawings, the thicknesses of the regions and regions have been enlarged for clarity. The same numbers in the figures refer to the same elements. It can be understood that when an element such as a layer, region or substrate is called

第19頁 557387 五、發明說明(is) —~— 之為在另了兀件上時,則此可為直接在另一元件或亦 在/介置7G件;反之,當一元件稱為直接在另一元件上, 則其間即無介置元件。 現在將參考圖1至5說明本發明實施例之_TFT陣列面板 結構。 如圖1所不,複數面板區域形成於絕緣板丨〇上,如圖1 四個面板區域110、120、130、14〇形成於一破螭板1〇 示 上,當面板為TF T陣列面板時,面板區域丨丨〇、丨2 〇、1 3 〇、 140即包括顯示區域111、121、131、丨41,且分別具有複 數像素與周邊區域11 2、122、1 32、142,TFTs、線路及像 素極係以矩陣方式重覆排列於顯示區域m、丨2 11 3丨、 141中,而待連接至外部電路與靜電放電防護電路之墊塊 則提供於周邊區域112、122、132、142中。 大體上,面板區域110、! 2〇、13〇、14〇中之元件係利用 二=進器做光石版印刷而成,即一種曝光設備。使用步進 為% ’顯示區域111、121、131、141及周邊區域112、 122、132、142係分割成若干段,且塗覆於薄膜上之一 pR 層透過一或多個光罩而一段一段地曝光。隨後$pR層顯 衫’且PR層下方之薄膜經飯除而形成薄膜圖型,一完成之 LCD面板即藉由重覆上述製圖步驟而取得。 圖2係圖1所示本發明實例之一 τ ρ T陣列面板區域之配置 圖。 如圖2所示,複數TFTs、接電於此之複數像素極、及包 括閘線22與資料線62之複數線路皆形成於顯示區域中,且Page 19 557387 V. Description of the invention (is) When it is on another element, then this can be directly on another element or also on / intermediate the 7G element; otherwise, when an element is called direct On another element, there is no intervening element in between. A structure of a TFT array panel according to an embodiment of the present invention will now be described with reference to FIGS. As shown in FIG. 1, a plurality of panel regions are formed on an insulating plate. As shown in FIG. 1, four panel regions 110, 120, 130, and 14 are formed on a broken plate 10. When the panel is a TF T array panel The panel area 丨 丨 〇, 丨 2 〇, 1 3 〇, 140 includes display areas 111, 121, 131, 丨 41, and has a plurality of pixels and peripheral areas 11 2, 122, 1 32, 142, TFTs, The lines and pixel electrodes are repeatedly arranged in a matrix manner in the display areas m, 丨 2 11 3 丨, 141, and the pads to be connected to the external circuit and the electrostatic discharge protection circuit are provided in the peripheral areas 112, 122, 132, 142 in. In general, the panel area 110 ,! The components in 20, 13 and 14 are printed by light lithography using a double-feeder, which is an exposure equipment. The display area 111, 121, 131, 141 and the surrounding areas 112, 122, 132, and 142 are divided into sections using a step of% ', and one pR layer coated on the film passes through one or more photomasks and one section Exposure for a while. Subsequently, the $ pR layer is displayed, and the film under the PR layer is removed to form a thin film pattern. Once the LCD panel is completed, it is obtained by repeating the above drawing steps. FIG. 2 is a layout diagram of a τ ρ T array panel area, which is an example of the present invention shown in FIG. 1. FIG. As shown in FIG. 2, a plurality of TFTs, a plurality of pixel electrodes connected thereto, and a plurality of lines including the gate line 22 and the data line 62 are all formed in the display area, and

557387 五 '發明說明(16) 周圍繞以一假相 短路匯流排4輿^ ^。分別接於閘線22與資料線62、一閘 64係形成於周、邊"\貪料短路匯流排5之閘墊塊24與資料墊塊 排5分別連接铃八I域中,閘短路匯流排4及資料短路匯流 頭6而相互接電,4閑線2 2與全部資料線6 2,且經由一接 元件發生靜電 ♦以使其皆在相同電位,藉以避免裝置之 線2切割面板而電故障。短路匯流排4、5將藉由沿著切割 示)中之接觸孔除,一編號7代表形成於絕緣層(圖中未 間,接頭6即麵士 :0'其介置於接頭6與短路匯流排4、5之 #太& fT接觸孔7而接至短路匯流排。 圖J係本發明會 包括圖2所示〜傻音f 一 D用之一TFT面板配置圖,且為 IV - IV,^V-V,與墊塊之放大圖,而圖4、5係沿圖3之 二V線所取之截面圖。 L!電材料製成之閘線,例如铭(ai)與鋁人全、 翻(M,銦㈣。w)合金、鉻(Cr)及组(Ta),農、銘t 絕緣基材10上1線包括數二; 線22以傳輪掃描訊號之複數閘墊塊“、及卜口,路至間 複數TFTs閘極26。 為閉線支線之 閘線22、24、26可為-多層式結構以及— *間線22、24、26形成多層式結構時,其較佳‘土 :: 電阻材料製成,而⑧另―層則由與其u生 :材料製成’例如酬或銘合金)… 一氮化矽(SiNx)閘絕緣層30係形成於閘線22、24、以上 557387 五、發明說明(17) ~~_ —-- 且覆蓋之。間絕緣層3 0具有一如網狀之圖型。 -半導體製成之半導體圖型42、47, 係形成於閘絕緣層30上,半導體圖型心、47且 =乂 即複數第一部分42延伸於垂直方向及禎 ” f 一邙刀, 且々叼及稷數弟二部分47隔離 於且位於二第一部分42之間,鄰近於一閘墊塊Μ之 分係延伸於且形成於閘墊塊24上。 ‘ 一由例如大量掺以雜質之摻雜彳 # g, -55 . rr L雜式非日日矽製成之歐姆接觸 層圖孓55 56、57、58係形成於半導體圖型42、47上。 ':::二材料如鉬或鉬鎢、鉻、鋁或鋁合金及鈕製成之 广5 : 56 : ?、66二67、68係形成於歐姆接觸層圖型 气次极6 、 8上,寅料線路62、64、66、67、68具有複 放貝料線6 2,其包括複數薄膜兩曰 袖你千士一 〇何後数,寻膜私晶體(TFTs)之源級65且延 都:方向,資料墊塊64連接於資料線62之一端且自一 没極6^路^ Γ影像訊號至#料線62。f料線路亦具有複數 ,丁'相關於閘極22而位於源極65之相對立侧,第一 型55、_ 7成於半導體層之第二部分47上。歐姆接觸層圖 路62 5 7、58係形成於半導體層圖型42、47與資料線 64、6 、66、67、68之間,且具有相同於資料線路62、 Μ、66、68者之配置。 42另歐,位於閘墊塊24上之閘絕緣層30、半導體層 接觸孔以ί觸層圖型58及第一隔離資料導體68皆具有複數 :札从曝現閘墊塊24。 由透明日道$ ¥ %性材料如ΙΤ〇(銦錫氧化物)製成之複數導557387 Five 'Explanation of the invention (16) around a short-circuited bus 4 with a false phase. Connected to the gate line 22 and the data line 62, and one gate 64 is formed at the periphery and side. The gate block 24 and the data block row 5 of the short circuit bus 5 are connected to the ring eight I domain respectively, and the gate is short-circuited. The bus bar 4 and the data short-circuit bus head 6 are connected to each other, 4 idle lines 2 2 and all data lines 62, and static electricity is generated through a connecting component to make them all at the same potential, so as to avoid the device line 2 cutting the panel And electrical failure. The short-circuit busbars 4 and 5 will be divided by the contact holes shown in the cut. A number 7 indicates that it is formed in the insulating layer (not shown in the figure, the connector 6 is the face: 0 ', which is placed between the connector 6 and the short circuit. The # 4 & fT contact holes 7 of the busbars 4 and 5 are connected to the short-circuit busbars. Figure J is a TFT panel layout diagram of the present invention shown in Figure 2 ~ silly f-D, and is IV- IV, ^ VV, and the enlarged view of the block, and Figures 4 and 5 are cross-sectional views taken along the line V of Figure 3 bis. L! Gate wire made of electrical materials, such as Ming (ai) and aluminum , Turn (M, indium, thorium. W) alloy, chromium (Cr) and group (Ta), agricultural, Ming t 1 line on the insulating substrate 10 includes several; line 22 scans the signal by a plurality of brake pads " , And the road, the gate to the plural TFTs gate 26. The gate lines 22, 24, and 26 which are closed branch lines can be a -multi-layer structure and-* When the inter-lines 22, 24, 26 form a multi-layer structure, its '' :: Resistive material, and the other layer is made of the same material: (for example, or alloy) ... a silicon nitride (SiNx) gate insulation layer 30 is formed on the gate line 22, 24. Above 557387 V. Description of the invention (17) ~~ _ —-- and cover it. The interlayer insulating layer 30 has a net-like pattern. -Semiconductor patterns 42 and 47 made of semiconductor are formed on the gate insulating layer 30, the semiconductor pattern core, 47 and = 乂, that is, the plural first part 42 extends in the vertical direction and 祯 "f a knife, and the second part 47 and the second part 47 are separated and located between the two first parts 42 and adjacent to a branch block M. It extends on and is formed on the brake pad 24. 'An ohmic contact layer made of, for example, a large amount of doped 彳 # g, -55. Rr L heterotype non-Japanese silicon. 55, 56, 57 and 58 are formed on the semiconductor patterns 42, 47. . '::: Two materials such as molybdenum or molybdenum tungsten, chromium, aluminum or aluminum alloy and buttons 5: 56:?, 66, 67, 68 are formed on the ohmic contact layer pattern gas subpoles 6, 8 The material line 62, 64, 66, 67, 68 has a multi-layer shell material line 62, which includes a plurality of thin films, two sleeves, one thousand and ten, how many, and the source level 65 of film-seeking private crystals (TFTs), and Yandu: direction, the data pad 64 is connected to one end of the data line 62 and the image signal from # 6 ^^^ to # 料 线 62. The f material line also has a plurality of D's, which are located on the opposite side of the source 65 in relation to the gate electrode 22, and the first type 55, _7 is formed on the second portion 47 of the semiconductor layer. The ohmic contact layer patterns 62 5 7, 58 are formed between the semiconductor layer patterns 42, 47 and the data lines 64, 6, 66, 67, 68, and have the same characteristics as those of the data lines 62, M, 66, and 68. Configuration. 42. In another Europe, the gate insulation layer 30 on the gate pad 24, the semiconductor layer contact hole pattern 58 and the first isolated data conductor 68 all have plural numbers: Zancong exposes the gate pad 24. Complex Derivatives Made of Transparent Material $ ¥% Sexual Materials such as ITO (Indium Tin Oxide)

第22頁 557387 五、發明說明(18) 電圖型71 、 72 、 73 、 7fi , 資料線62園起之像素區之路;;係 基材1〇上。導電圖型71、?Vm、64、66、67、68及 數第一至第四圓荆 72、73、74、75、76、77包括複 -圖型72、75係分為:::資::62與資料墊塊64上之第 —為72。第二圖型71 =社為源極65上之部分75而另 數像素極71於像素£中匕括稷數部分76於汲極66上及複 形成於第二隔離=體所示,像細係延伸且 22之貯存式電容器。第二上,以形成一重疊於前一閘線 以協助資料墊塊6:與一;邱:7之係形成於資料墊塊64上, 圖型73形成於閘墊1鬼24 : 1之間之歐姆接觸,及第四 賴與-外部電路i間觸,現:以協助閘墊 75連接於第三圖型?:姆接觸。此时,弟-圖型72、 於圖型72、74 n且楚一四圖型71、73、76則分離 在此實例中,導::;型73可省略。 -反射型LCD中則V:不:日由一透明材料製成’但是其在 、彳了由不透明材料製成。 透明導體之第三、四圖型73及8:以分別曝現出像素極η及 為了避免閘線22之一、、f々泰曰=層刀成一口^刀42、47 〇 可做為一#極H #主"肌工私日日體成為一閘極,資料線6 2 =型素極71形成-汲極,如圖5所示。由於 :,素極71係重疊於前-間線,如同本實例 一式電晶體會產生大問題,惟,半導體層可在Page 22 557387 V. Description of the invention (18) The road of the pixel area from the electric pattern type 71, 72, 73, 7fi, the data line 62 ;; on the substrate 10. The conductive patterns 71,? Vm, 64, 66, 67, 68 and the first to fourth rounds 72, 73, 74, 75, 76, 77 include complex-patterns 72, 75. They are divided into :: :: 62 and the first on the data pad 64-72. The second pattern 71 = the part 75 on the source 65 and the other pixel 71 on the pixel. The middle part 76 is on the drain 66 and is formed on the second isolation. It is an extended and 22 storage capacitor. Secondly, to form a superimposed gate line to assist the data pad 6: and one; Qiu: 7 is formed on the data pad 64, and the pattern 73 is formed between the gate pads 1 and 24: 1. The ohmic contact and the fourth contact with the external circuit i are now: to assist the brake pad 75 to connect to the third pattern ?: contact. At this time, the brother-patterns 72, 74 and 74 and the one-fourth patterns 71, 73, and 76 are separated. In this example, the guide ::; pattern 73 can be omitted. -In a reflective LCD, V: No: the day is made of a transparent material ', but it is made of an opaque material. The third and fourth patterns of transparent conductors 73 and 8: To expose the pixel electrode η and to avoid one of the gate lines 22, f々tai = layer knife into a mouth ^ knife 42, 47 can be used as one # 极 H # 主 " The muscle body's private sun body becomes a gate electrode, and the data line 6 2 = type element pole 71 is formed-drain electrode, as shown in FIG. 5. Because: The prime 71 is superimposed on the front-to-line, as in this example, a transistor will cause a big problem, but the semiconductor layer can be

第23頁 557387 五、發明說明(19) 一電壓下形成一電力通道,若二相鄰資料線係經由半導體 層連接’則二資料線之訊號會相互干擾,因此,在其他類 型以及先前之閘型中’半導體層之分隔是有必要的。非先 鈾閘型之一貫例將說明於本發明之第四實例中。 現在將參考上述之圖6A至8C及圖3至5,以說明本發明第 一實例之薄膜電晶體陣列面板製造方法。 圖6A、7A、8A係一 TFT面板之配置圖,且依本發明第一 實例之製造步驟而依序排列,圖6B、6C、7B、7C、8B、8C 分別為沿圖6八之¥18-¥18’與¥1〇¥1(:,線、圖7人之 VIIB-VIIB,與 VIIC - VIIC,線及圖 8A 之 VIIIB-VIIIB’ 與 VIIIC-VIIIC’線所取之截面圖。 ’ 首先,如圖6A至6C所示,一金屬導體層利用濺射而積置 於一基板10上,且具有1,〇〇〇至3, 000埃厚度,及一包括一 閘線2 2、一閘墊塊2 4及一閘極2 6之閘線路藉由乾或濕式餘 刻使用第一光罩而形成。如上所述,閘線路2 2、2 4、2 β可 由叙斂及鉬鎢雙層構成,且此時以乾式蝕刻為佳,而當間 線路以雙層之鉻與鋁鈥製成時,則以濕式蝕刻為佳。 其次,如圖7 A、7 Β所示,一閘絕緣層3 0、一半導體声 40、一歐姆接觸層5〇及一鉻或鋁鈥合金之資料導體層6〇 係利用乾式蝕刻而依序積置及製出圖型。此時,如圖了 A所 示,四層30、40、50、60之圖型係形成篩網狀,以覆芸整 個間線路22、24、26。一曝現出基材10之開孔22〇係形^成" 於像素區中,而一曝現出閘墊塊24之接觸孔21〇則形成於 閘墊塊2 4上。Page 23 557387 V. Description of the invention (19) A power channel is formed at a voltage. If two adjacent data lines are connected through the semiconductor layer, the signals of the two data lines will interfere with each other. Therefore, in other types and previous gates In the model, the separation of the semiconductor layers is necessary. A conventional example of a non-precedent uranium gate type will be described in a fourth example of the present invention. A method of manufacturing a thin film transistor array panel according to a first example of the present invention will now be described with reference to FIGS. 6A to 8C and FIGS. 3 to 5 described above. Figures 6A, 7A, and 8A are configuration diagrams of a TFT panel, and are arranged in order according to the manufacturing steps of the first example of the present invention. Figures 6B, 6C, 7B, 7C, 8B, and 8C are ¥ 18 along Figure 6 -¥ 18 'and ¥ 1〇 ¥ 1 (:, cross-sections taken from line VIIB-VIIB of Fig. 7 and VIIC-VIIC, line and VIIIB-VIIIB' and VIIIC-VIIIC 'of Fig. 8A. First, as shown in FIGS. 6A to 6C, a metal conductor layer is deposited on a substrate 10 by sputtering, and has a thickness of 1,000 to 3,000 angstroms, and one includes a gate line 2 2, a The gate circuit of the gate pad 24 and one gate electrode 26 is formed by using the first photomask in a dry or wet mode. As described above, the gate circuit 2 2, 2 4, 2 β can be made of Selenium and molybdenum tungsten. Double-layer construction, and dry etching is preferred at this time, while wet etching is preferred when the intermediate circuit is made of double-layer chromium and aluminum. Second, as shown in Figures 7A and 7B, a gate The insulating layer 30, a semiconductor acoustic 40, an ohmic contact layer 50, and a data conductor layer 60 of chromium or aluminum 'alloy are sequentially deposited and patterned by dry etching. At this time, as shown in FIG. A, four The patterns of 30, 40, 50, and 60 form a mesh pattern to cover the entire lines 22, 24, and 26. An opening 22 of the substrate 10 is exposed and formed in the pixel area. A contact hole 21o that exposes the brake pad 24 is formed on the brake pad 24.

第24頁 557387 五、發明說明(20) 其次,如圖8A至8C所示,一ίΤ〇層利用第三光罩及乾式 钱刻而積置及製出圖型,以形成一導電圖型71、72、73、 74、75、76、77,隨後,未覆以貧料導體層⑽透明導體層 及歐姆接觸層5 0之部分再以乾式蝕刻去除。 其次,如圖3至5所示,一之鈍化層go利用第四光罩 積置及製出圖型,以形成開孔81、82、83、84、85,經由 開孔81、82曝現之半導體層40則蝕刻而分成二件42、47。 此時,鈍化層80與半導體層40之蝕刻過程利用一乾式蝕刻 而依序進行,S i Nx相關於非晶矽之蝕刻率為大約丨〇 :丨時, 則鼠(C 12)與氧(〇2 )之混合氣體可做為一银刻氣體。 此專膜電晶體面板可由誇多其他方式製造及製成許多 其他變化結構。 ° 以下將說明本發明第二實例之一 T F Τ陣列面板及其製造 方法。 圖9係本發明第二實例供一LCD用之TFT面板配置圖,且 主要包括圖2之一像素及墊塊,而圖1 〇、i】係分別沿圖9之 x — x及XI-XI’線所取之截面圖。Page 24 557387 V. Description of the invention (20) Secondly, as shown in FIGS. 8A to 8C, a ΤΤ layer is stacked and patterned using a third mask and dry money engraving to form a conductive pattern 71 , 72, 73, 74, 75, 76, 77, and subsequently, the portions not covered with the lean conductor layer, the transparent conductor layer, and the ohmic contact layer 50 are removed by dry etching. Secondly, as shown in FIGS. 3 to 5, a passivation layer of one is deposited and patterned using a fourth photomask to form openings 81, 82, 83, 84, 85, and is exposed through the openings 81, 82. The semiconductor layer 40 is etched and divided into two pieces 42, 47. At this time, the etching process of the passivation layer 80 and the semiconductor layer 40 is sequentially performed by a dry etching process. When the etching rate of Si Nx with respect to the amorphous silicon is about 丨 0: 丨, the rat (C 12) and oxygen ( 〇 2) mixed gas can be used as a silver engraved gas. This special film transistor panel can be manufactured in many other ways and made into many other variations. ° A TFT array panel and a manufacturing method thereof, which are one of the second examples of the present invention, will be described below. FIG. 9 is a layout diagram of a TFT panel for an LCD according to a second example of the present invention, and mainly includes a pixel and a pad of FIG. 2, and FIG. 10 and i] are along x — x and XI-XI of FIG. 9, respectively. 'Cross section taken from the line.

^圖9至11所示,第二實例之TFT陣列面板結構幾乎相同 於第一實例者,不同的是在墊塊周側,亦即在墊塊之間之 閘絕緣層30係在第一實例中去除,但是在第二實例中並不 去除。此外,第二實例中之鈍化層80具有一開孔86,其有 如摺痕狀且曝現出墊塊之間之閘絕緣層3 〇,因此,^ 不經由半導體層互接。 亚 現在將參考圖12 A至13B及圖9至11以說明本發明第二實^ As shown in Figures 9 to 11, the structure of the TFT array panel of the second example is almost the same as that of the first example, except that the perimeter of the pads, that is, the gate insulation layer 30 between the pads is in the first example. , But not in the second example. In addition, the passivation layer 80 in the second example has an opening 86, which is like a crease and exposes the gate insulating layer 30 between the pads. Therefore, ^ is not interconnected via the semiconductor layer. Asia will now be described with reference to FIGS. 12A to 13B and FIGS. 9 to 11 to illustrate a second embodiment of the present invention.

第25頁 557387Page 557387

例之薄膜電晶體陣列面板之製造方法。 圖12A、13A係一TFT面板之配置圖且係依本發明第二實 例之第二製造步驟而依序設置,圖12Β、13β係X分別沿一圖貝 12A之XIIB-XI I’ B及圖13A iXIIIB —χπ Γ β線所取之截面 圖。 首先如同第一實例的是形成一閘線路22、24、26。然後 一閘絕緣層3 0、一半導體圖4 〇、一歐姆接觸層5 〇及一資料 導體層60等四層依序積置及製出圖型,此時,如圖12/、 1 2Β所示,四層在墊塊周侧部分係去除之。 其次,如圖13Α、13Β所示,一ΙΤ0層利用第三光罩及乾 式餘刻而積置及製出圖型,以形成一導電圖型71、、 7 3 74 7 5 7 6、7 7,隨後以乾式餘刻去除未覆以資料導 體層60透明導體層及歐姆接觸層之部分。 其次,如圖9至12所示,一鈍化層8〇利用第四光罩而積 置及製出圖型,以形成開孔δ1、82、83、84、85,隨後蝕 除由開孔81、82、86曝現之半導體層4〇,以及資料線下方 之半,體層40,分相互隔開,且去除墊塊之間之部分。 在第一、二貫例中,像素極71之邊緣由鈍化層8〇覆蓋, 但是亦可不由鈍化層8 0覆蓋,此情況將參考圖丨4、丨5而以 第二實例况明之,圖15係沿圖14之以―χν,線所取之戴面 圖。 如圖14、15所示,鈍化層8〇之一開孔85曝現出一像素極 71之邊緣,因此得以曝現出鈍化層8()與像素極71之間之基 材1 0 —部分,其他結構幾乎相同於第一實例者。Example of a method for manufacturing a thin film transistor array panel. FIGS. 12A and 13A are configuration diagrams of a TFT panel and are sequentially arranged according to the second manufacturing step of the second example of the present invention. FIGS. 12B and 13β are X along a XIIB-XI I ′ B and FIG. 13A iXIIIB — Sectional view taken along the χπ Γ β line. First, as in the first example, a gate line 22, 24, 26 is formed. Then, four layers of a gate insulation layer 30, a semiconductor figure 40, an ohmic contact layer 50, and a data conductor layer 60 are sequentially stacked and patterned. At this time, as shown in FIG. 12 /, 12B It is shown that the four layers are removed at the periphery of the cushion. Secondly, as shown in FIGS. 13A and 13B, an ITO layer is stacked and patterned using a third mask and a dry pattern to form a conductive pattern 71, 7 3 74 7 5 7 6, 7 7 Then, the parts that are not covered with the transparent conductor layer 60 and the ohmic contact layer of the data conductor layer 60 are removed by dry etching. Secondly, as shown in FIGS. 9 to 12, a passivation layer 80 is stacked and patterned by using a fourth photomask to form openings δ1, 82, 83, 84, and 85, and then etched by the opening 81. , 82, 86 exposed semiconductor layer 40, and half of the data line below, the body layer 40 is separated from each other, and the part between the pads is removed. In the first and second examples, the edge of the pixel electrode 71 is covered by the passivation layer 80, but it may not be covered by the passivation layer 80. In this case, reference will be made to the second example with reference to FIGS. 4, 4 and 5. 15 is a face-to-face drawing taken along the line ―χν, in FIG. 14. As shown in FIGS. 14 and 15, one of the openings 85 of the passivation layer 80 exposes the edge of a pixel electrode 71, so the substrate 10 between the passivation layer 8 () and the pixel electrode 71 can be exposed. The other structures are almost the same as those of the first example.

第26頁 557387 五、發明說明(22) 此結構需防止像素極7 1經由半導體層42而短路於資 62或貧料線62上之導電圖型72,亦即雖然像素極η炉:線 士導體層42上’即資料線62下方但是兩侧因錯開而未资於 貧料線,但是透過開孔8 5之半導體層42曝現部分可在:Μ 開孔85後再去除之。因此,像素極71 /成 係分離於資料線62下方之部分。 之丰^肢層部分 實例大約為先前之閘型TFT陣列面板 但 第一至 發明可施加於一分離式共同線型TFT陣列面板,此將=^ 四實例說明之。 '第 圖16係本發明第四實例供LCD用之TFT面板配置圖, 17、18 係分別沿圖16 2Χνπ —χνι 1,及χνι ^ 之截面圖。 Λνΐ11 、、袭所取 如圖1 6至1 8所示,„貯左的故ο 7 〇 〇 /么 99 94 9 R ^ ^ ^ 射存、、泉路27、28係沿著一閘線略 22、24、26而形成於一 p^ 、、、巴緣基材1 〇上’貯存線路2 7、9 〇 相同材料製成且在相同於閘線路22、24、26之層上。門由 路包括-延料水平方向之閘線(掃描訊號線)2日2、_ = 於閘線2 2 —端且自一外苦卩^ 、、, 接 閘墊塊24及一做為薄膜雷曰触 、 l瓜主闹、、果2 2之 ~碍联包晶體一部分之閘 27、28包括一分隔且並聯 財存線路 如於貝料線2 2之貯存後2 7且農β让 於水平方向,及一連接於『十α 丁仔、尿“且其延伸 pa ^ s Qη ^ ^ %存線27末端之貯存墊塊28。 一閘乡巴緣層d U形成於Α ^ /取y'閉線路22、24、26盥貯存岭敗9 7 28上,且一半導體層42、4q π ^ ”、了存、、泉路27、 ,、.& 4 9形成於閘絕緣層3 0上。 半導體圖型42、49具有—却、斤 ^ ^ 力一部分,弟一部分42延仲番吉七 向而弟二部分49係位於二侗贷 直方 们弟一部分4 2之間及位於貯存線Page 26 557387 V. Description of the invention (22) This structure needs to prevent the pixel electrode 7 1 from being short-circuited to the conductive pattern 72 on the material 62 or the lean material line 62 via the semiconductor layer 42. That is, although the pixel electrode n furnace: lineman The conductor layer 42 is' under the data line 62 but the two sides are not invested due to the staggered sides, but the exposed portion of the semiconductor layer 42 through the opening 85 can be removed after the opening 85. Therefore, the pixel electrode 71 / system is separated from the portion below the data line 62. The example of the limb layer is about the previous gate TFT array panel, but the first to the invention can be applied to a separate common line TFT array panel, which will be explained by four examples. 'FIG. 16 is a layout diagram of a TFT panel for an LCD according to a fourth example of the present invention, and 17 and 18 are cross-sectional views taken along FIG. 16 2 × νπ—χνι 1 and χνι ^, respectively. Λνΐ11, and the selection is shown in Figures 16 to 18, „Storing the left ο 7 〇〇 / 么 99 94 9 R ^ ^ ^ ^, Spring Road 27, 28 are slightly along a gate line 22, 24, 26 are formed on a p ^ ,,, and rim base material 10 'storage line 2 7, 9 0 The same material is made and on the same layer as the gate line 22, 24, 26. The door is made of The road includes the gate line (scanning signal line) extending in the horizontal direction for 2 days 2. _ = at the end of the gate line 2 2 and is bitter from the outside ^, ,, and is connected to the gate block 24 and a thin film mine Touch, I am the master, and the fruit 2 2 ~ The gates 27 and 28 that are part of the crystal package include a separate and parallel financial storage line such as the shell material line 2 2 after storage 2 7 and the agricultural β is allowed to be horizontal. , And a storage pad 28 connected to the "ten alpha Dingzi, urine" and its extension pa ^ s Qη ^ ^% storage line 27 end. Yizha Township's marginal layer d U is formed on A ^ / y 'closed lines 22, 24, and 26 on the storage line 9 7 28, and a semiconductor layer 42, 4q π ^, Lecun, Quanlu 27 ,,.. &Amp; 4 9 are formed on the gate insulation layer 30. The semiconductor patterns 42, 49 have a part of the force, a part of the part 42 is extended to the middle of the fan, and the part of the second part 49 is located in the second part. Loan straight brothers part 4 between 2 and located on the storage line

第27頁 ,557387 五、發明說明(23) 27上,且隔離於第一部分42。 一歐姆接觸層55、56、58、59形成於半導體圖型42 上,且一由導電材料如鉬或鉬鎢、鉻及鉅製成之資於 62、64、66、68、69係形成於歐姆接觸層55 、5' 上。資料線路62、64、66、68、69具有一包括—源:、59 =伸於垂直方向之^料線62 ' 一第一隔離資料導體68、^ 形成於半‘體層第二部分49上之第二隔離資 歐姆接觸層圖型55、56、58、59係形 以9 與資料線路62、64、66、68.、69之間,且 =:?9 線路62、64、65、68、69者之配置。 门於貝料 另一方面,位於閘墊塊24及貯存墊塊28上之 ::半導體層42、歐姆接觸層圖型58及第一隔離;;^ 白具有一接觸孔以曝現閘墊塊2 4及貯存墊塊2 8。 ㈣=1電;生4材料如IT0(銦錫氧化物)製成之導電 75、76、77係形成於由閘線㈡及資 '斗、水62圍起之像素區之資料線路62、64、66、68、69及其 ㈣上。導電圖型71、72、73、74、?5、76、77包括^ #第四圖型,形成於資料線62與資料墊塊64上之第—圖型 係分為二部分,一為源極6 5上之部分7 5而另一為 第一圖型71、76包括一部分76於汲極66上及一像章搞 一 ^像Ϊ區中,如圖1 6所示,像素極7 1係延伸且形成於第 ;^ ί貝料導體69上,以形成一重疊於貯存線27之貯存式 執=器。第三圖型74係形成於資料墊塊64上,以協助資& ▲ 4與一外部電路之間之歐姆接觸,及第四圖型7 3形成Page 27,557387 V. Description of the invention (23) 27, and isolated from the first part 42. An ohmic contact layer 55, 56, 58, 59 is formed on the semiconductor pattern 42, and a conductive material such as molybdenum or molybdenum-tungsten, chromium, and giant is formed on the 62, 64, 66, 68, and 69 series on On the ohmic contact layers 55, 5 '. The data lines 62, 64, 66, 68, 69 have an include-source :, 59 = a material line 62 extending in the vertical direction 62 'a first isolated data conductor 68, ^ formed on the second part 49 of the half-body layer The second isolation ohmic contact layer pattern 55, 56, 58, 59 series is between 9 and data lines 62, 64, 66, 68., 69, and =:? 9 lines 62, 64, 65, 68, 69 configuration. The door is on the other hand, located on the brake pad 24 and the storage pad 28: the semiconductor layer 42, the ohmic contact layer pattern 58 and the first isolation; ^ has a contact hole to expose the brake pad 2 4 and storage pads 2 8. ㈣ = 1 electricity; conductive materials 75, 76, and 77 made of raw materials such as IT0 (indium tin oxide) are formed on the data lines 62, 64 in the pixel area surrounded by the gate line and the capital, bucket, and water 62 , 66, 68, 69 and above. Conductive patterns 71, 72, 73, 74,? 5, 76, 77 include ^ #The fourth pattern, the first pattern formed on the data line 62 and the data pad 64 is divided into two parts, one is the part 7 5 on the source 65 and the other is The first patterns 71 and 76 include a portion 76 on the drain electrode 66 and a photo area. As shown in FIG. 16, the pixel electrode 71 is extended and formed at the first; To form a storage type holder which overlaps the storage line 27. The third pattern 74 is formed on the data pad 64 to assist the ohmic contact between the & ▲ 4 and an external circuit, and the fourth pattern 73 is formed.

O:\58\58736.ptd 第28頁 557387 I五、發明說明(24) I於閘墊塊24及貯存墊塊28 整塊2 4與一外部電路之間 間之歐姆接觸。 上而透過接觸孔曝現 以及貯存墊塊2 8與一O: \ 58 \ 58736.ptd Page 28 557387 I. Explanation of the invention (24) I The ohmic contact between the block 24 and the storage block 28, the entire block 24, and an external circuit. Exposed through contact holes and storage pads 2 8 and 1

’以協助閘i 外部電路之 I —由絕緣材料如SlNx製成之鈍化層8〇係形成於上述結構 二鈍化層8 0具有一開孔以曝現出像素極71及= 分、,結果鈍化層8〇即沿資料_而 分, 幵π ; 一除透過開孔而曝現之半導體層42部口此,可防止二相鄰資料線62相互短路,同時可瞧規 出像素極71。鈍化層8〇亦呈有開孔83、84 /V 本三、四透明之導電圖型73:7有4開孔83 84’分別曝現出第 其他結構皆相似於第三實例者。 ^實例之製造方法幾乎相同於第—實例者,不同的是 貝丁存線路27、28係沿閘線路22、24、26而形成。 ,在將說明施加本發明於一環型閘型TFT陣列面板實例 圖1 9係本發明第五實例供一lcd用之TFT 20係沿圖19之XX-XX,線所取之截面圖。 如圖19、20所示,一延伸於水平方向之 2 6係形成於一絕緣基材丨〇上,閘線2 2係成 一閘線橋2 5而互接,其中,者具有一閘極 示,但是可知一閘墊塊係相同於先前實例 端0 面板配置圖,圖 閘線路2 2、2 5、 璧十且成對地透過 。雖然圖中未 而接於閘線22 — 一閘絕緣層30係形成於閘線路22、25、26上,且一半導 體層4 2形成於閘絕緣層3 〇上,半導體層4 2氣亡 化 μ ¥ 外,一第一部'To assist the gate i external circuit I — a passivation layer 80 made of an insulating material such as SlNx is formed on the above structure. The second passivation layer 80 has an opening to expose the pixel electrode 71 and =, and the result is passivation. The layer 80 is divided along the data, 幵 π; except for the opening of the semiconductor layer 42 exposed through the opening, this can prevent two adjacent data lines 62 from shorting to each other, and at the same time, the pixel electrode 71 can be determined. The passivation layer 80 also has openings 83, 84 / V. The three and four transparent conductive patterns 73: 7 have 4 openings 83 84 ', respectively. The other structures are similar to those of the third example. ^ The manufacturing method of the example is almost the same as that of the first example, except that the Bedincun lines 27 and 28 are formed along the gate lines 22, 24, and 26. An example of applying the present invention to a ring gate TFT array panel will be described. FIG. 19 is a cross-sectional view taken along line XX-XX of FIG. 19 as a TFT 20 for a LCD according to a fifth example of the present invention. As shown in FIGS. 19 and 20, a 26 series extending in the horizontal direction is formed on an insulating substrate, and the gate line 22 is interconnected into a gate line bridge 25. Among them, one has a gate electrode. However, it can be seen that the gate block is the same as the front side panel layout of the previous example. The gate lines 2 2, 25, and 10 pass through in pairs. Although it is not connected to the gate line 22 in the figure—a gate insulation layer 30 is formed on the gate lines 22, 25, and 26, and a semiconductor layer 42 is formed on the gate insulation layer 30, and the semiconductor layer 42 is gasified. μ ¥ outside, one first

第29頁Page 29

557387 五、發明說明(25) 分,係延伸於水平方6 ^ ^ 道部分以外之第及一第二部,’係分離於TFT通 橋25。 σ|刀,且重疊於一部分之閘線22與閘線 料線LI接6觸5層=、57形成於半導體層42上’具-資 資料線路62、65、66 歐姆接觸層55、56、5?上, 線62且具有—υ型凹入Α 7包括一資料線62、一連接於資料 入部分中之汲極66、及。—分車之極65、一形成於源極65凹 42第二部分之貯存極fi7 —連接於汲極66且重疊於半導體層 於資料錄”二。。雖然圖中未示,一資料墊塊連接 成於間墊塊上: = =體相同於先前實例地形 體層42與資料線路62、f5層圖型、56、57係形成於半導 料線路62、65、66、676者5之:置6,之間,且具有相同於資 另—方面,閘絕緣層3 〇、 雕 離之資料導體等位於閘墊 ::!42/姆接觸層及隔 出閘墊塊24。 充24上者皆具有一接觸孔以曝現 圖=透7明2及7!電Γ6:;:ΙΤ〇 (銦錫 定義之資料線路62、65 1 ^閘線22及#料線62圍起所 透明導電圖型72、75、76具,像素區基材10上,此時 65、66、67者之配置,例;其下方資料線路6 2、 墊塊上之透明導電圖型部分,:::極71及問墊塊與資料 Μ、67及歐姆接觸層55、56 ,由於資料線路62、65、 像素極71係伸展及形成 75、76做為蝕刻光罩而製利用透明導電圖型72、 O:\58\58736.ptd 第30頁 557387557387 Fifth, the description of the invention (25) points is the first and second parts extending beyond the horizontal 6 ^ ^ channel part, and ′ is separated from the TFT bridge 25. σ | knife, and the gate line 22 and the gate line LI that are overlapped on a part are in contact with each other in 5 layers = 57 are formed on the semiconductor layer 42 with the data line 62, 65, 66 ohmic contact layers 55, 56, On the line 62, the line 62 has a -υ-shaped recess A7 including a data line 62, a drain 66 connected to the data input portion, and. — Pole 65 of the car, a storage electrode fi7 formed in the second part of the recess 65 of the source 65 —connected to the drain 66 and overlapped with the semiconductor layer in the data record ”2. Although not shown in the figure, a data pad Connected to the spacer block: = = The volume is the same as in the previous example. The terrain volume layer 42 and the data line 62, f5 layer pattern, 56, 57 are formed on the semi-conductive line 62, 65, 66, 676. 5: Set 6, between, and have the same as the other aspects-the gate insulation layer 3 〇, carved data conductors, etc. are located on the gate pad :: 42 / m contact layer and the isolation block 24. Charge 24 A contact hole is used to expose the picture = transparent 7 and 2 and 7! Γ6:;: ΙΤ〇 (indium tin-defined data lines 62, 65 1 ^ gate line 22 and # 料 线 62 surround the transparent conductive pattern 72, 75, 76, on the pixel area substrate 10, at this time, the configuration of 65, 66, 67, for example; the data line 6 below it 2, the transparent conductive pattern part on the pad, ::: pole 71 and The question block and the data M and 67 and the ohmic contact layers 55 and 56 are made of transparent conductive material because the data lines 62 and 65 and the pixel electrode 71 are extended and 75 and 76 are formed as an etching mask. Pattern 72, O: \ 58 \ 58736.ptd Page 30 557387

五、發明說明(26) 於貯存電極6 7上,且重疊於閘線2 2及閘線橋2 5形成 黾容is。相同於先前實例的是’閘墊塊及資料塾塊 貯存 明導電圖型可協助閘墊塊,資料墊塊與外部電 λ上之透 姆接觸。 %之間之歐 一由絕緣材料如Si Νχ製成之鈍化層8〇係形成於士 上,鈍化層80具有一開孔85以曝現出像素極71, 8 1係曝現出閘絕緣層30及基材1 〇且沿像素極71之邊緣而开^ 成。此時槽溝81延伸於垂直方向,且圍繞於像素極71,= 是連接於及極66之部分則除外,槽溝81係藉由去除槽溝η 下方之半導體層42及殘留之ΙΤΟ而防止二相鄰資料線62, 像素極71及資料線62經由半導體層42或殘留之ΙΤ〇而相互 短路。 弟四κ例之製造方法.相同於第一至四實例者。 以下藉由第六至八實例說明達成本發明目的之盆他方 法。 〃 弟六貫例之TFT陣列面板結構將參考圖21、22而說明, 圖21係本發明第六實例供一LCD用之TFT面板配置圖,圖22 係沿圖21之XXII-χΧΙΙ’線所取之戴面圖。V. Description of the invention (26) It is on the storage electrode 67 and overlaps the gate line 22 and the gate bridge 25 to form a capacity is. The same as the previous example is the ‘brake pad and data block’. The storage conductive pattern can assist the brake pad. Among them, the passivation layer 80 made of insulating material such as Si Νχ is formed on the substrate. The passivation layer 80 has an opening 85 to expose the pixel electrode 71, and the 8 1 series exposes the gate insulation layer. 30 and the substrate 10 are formed along the edge of the pixel electrode 71. At this time, the groove 81 extends in the vertical direction and surrounds the pixel electrode 71, except for the part connected to the electrode 66. The groove 81 is prevented by removing the semiconductor layer 42 and the remaining ITO under the groove η. The two adjacent data lines 62, the pixel electrode 71 and the data line 62 are short-circuited to each other via the semiconductor layer 42 or the residual ITO. The manufacturing method of the four kappa cases is the same as that of the first to fourth examples. In the following, the sixth to eight examples are used to explain the other methods for achieving the purpose of the present invention.结构 The structure of the TFT array panel of the sixth example will be described with reference to Figs. 21 and 22. Fig. 21 is a configuration diagram of a TFT panel for an LCD according to a sixth example of the present invention, and Fig. 22 is taken along the line XXII-χΧΙΙ 'of Fig. 21 Take the face map.

首先,金屬或導電材料製成之閘線,例如鋁(A1)或鋁合 金、鉬(Mo)或鉬鎢(MoW)合金、鉻(Cr)及钽(Ta),其形成 於一絕緣基材10上。一閘線路包括一在水平方向延伸之閘 線(掃描訊號線)22,一連接於開線22末端與自外部電路至 閘線22以傳輸掃描訊號之閘墊塊24、及—做為薄膜電晶體 一部分之閘極2 6。First, gate wires made of metal or conductive materials, such as aluminum (A1) or aluminum alloy, molybdenum (Mo) or molybdenum tungsten (MoW) alloy, chromium (Cr), and tantalum (Ta), are formed on an insulating substrate 10 on. A gate line includes a gate line (scanning signal line) 22 extending in the horizontal direction, a gate pad 24 connected to the end of the open line 22 and from the external circuit to the gate line 22 to transmit the scanning signal, and as a thin film electrical Part of the gate of the crystal 26.

第31頁 557387 五、發明說明(27) — ~一'_~一~ —--- 間線22、24、26可為一多層式結構以及 南間線22、24、26形成多層式結構時,並 = 電阻材料製成,而其另一層列由盥1 # u為一層由低 J材科衣成,例如鉻/紹(或铭合金)及紹/銷即為雙層之例 I上:=石夕(Sl=,絕緣層30係形成於間線路22、24、26 匕4;:二=Γ0覆蓋顯示區之基材10,但是不覆 现瓊界區之基材10及墊塊24 〇 半導體製成之半導體圖型42,例如 成於閘絕緣層30上。一由例如女旦换飞化非日日矽,知Φ 42上。 曰口主W 6係形成於半導體圖型 由導電材料如銷戎翻较、 資料線路62 ' 64、65、6fi i 、或鋁合金及鈕製成之 上,資料線路62、64、65 歐姆接觸層圖型55、56 之一端且自一外部電史』科塾塊64連接於資料線62 路亦具有—汲極66 # ^像㈣至資料線62。資料線 立側。 ,、相關於閘極22而位於源極65之相對 資料線路6 2、6 4、β ς β。 26者之多層式結構,當铁二於間線路22、24、 時,最好-層以低電田』点、表路具有多層式結構 呈良好接觸之材料製成。埒衣成,且另一層以與其他材料 歐姆接觸層圖型^ 55、56所扮演之角色在減少半導體圖型 557387 五、發明說明(28) 4 2及資料線路6 2、6 4、fi Rα今叫 ,FI r r a 6 6之間之接觸電阻,且其呈有 相同於負料線路62、64、aa ^ /、/、’ M. ^ ig n iA ^ 、66者之配置。半導體圖型42 j:】於路62、64、65、66及歐姆接觸層55、56 Γί明ί: 及沒極66之間之通道部分除外。 圖型7丨4 5電性材料如Π〇(銦錫氧化物)製成之導電 ".tf ^ 、74係形成於資料線路62、64、65、66 構成:::f:;、72、73、74包括一由像素區之基材10所 ΐ ίί 該區域係由閘線22及資料線62圍設而 u㈣係延伸於及形成於汲極66上,且重疊於閘線 ^ /,一打存電容。導電圖型71、72、73、74亦包括一 2二!料墊塊及一冗餘之閘墊塊’ “分別覆蓋資料線、 貝枓墊塊及閘墊塊。 ,第六實例中,一鈍化層8〇覆蓋導電圖型72、73、74, 含未覆以導電圖型71、72、73、74與冗餘閘墊塊 象I極71、半導體層圖型42,以及未覆以閘絕緣層3〇 八閘線路2 2、2 4、2 6。惟,鈍化層8 0可形成僅覆蓋通道部 刀’即源極65與汲極66之間之半導體層圖型42之一部分, 純化層80可由s i Νχ或有機絕緣物如丙烯酸脂製成。 在此實例中,導電圖型係以透明材料製成,但是在一反 射型LCD中則可由不透明材料製成。 現在將參考圖23 A至29B及圖21、22以說明本發明第六實 $之薄膜電晶體陣列面板製造方法。 首先如圖23Α至2 3Β所示,一金屬導體層例如利用濺射而 積置於一基材10上,且具有1000至3000埃厚度,且一包括Page 31 557387 V. Description of the invention (27) — ~ '' ~~~~-The line 22, 24, 26 may be a multi-layer structure and the line 22, 24, 26 forms a multi-layer structure. , == resistance material, and its other layer is made of 1 # u is a layer made of low-J materials, such as chrome / shaw (or Ming alloy) and shaw / pin are examples of double-layer : = Shi Xi (Sl =, the insulating layer 30 is formed on the intermediate lines 22, 24, 26; 4: Γ0 covers the substrate 10 of the display area, but does not overlap the substrate 10 and pads of the Qiongjie area 24 〇 The semiconductor pattern 42 made of semiconductor is, for example, formed on the gate insulation layer 30. One is, for example, a girl who exchanges non-Japanese silicon for flying, known as Φ 42. The W 6 series is formed on the semiconductor pattern. Conductive materials such as pins, data lines 62'64, 65, 6fi i, or aluminum alloys and buttons are made on top of one of the data line 62, 64, 65 ohm contact layer patterns 55, 56 and an external The "electrical history" section 64 is connected to the data line 62 and also has a drain electrode 66 # ^ 像 ㈣ to the data line 62. The vertical side of the data line. The relative data line 6 is related to the gate 22 and located at the source 65 2, 6 4, β ς β. The multi-layer structure of 26, when iron two lines 22, 24, it is best-the layer is made of low-power field points, the surface of the road has a multi-layer structure with good contact materials. And another layer with the pattern of ohmic contact layer with other materials ^ 55, 56 plays a role in reducing the semiconductor pattern 557387 V. Description of the invention (28) 4 2 and data line 6 2, 6 4, fi Rα is now called , The contact resistance between FI rra 6 and 6, and it has the same configuration as the negative material lines 62, 64, aa ^ /, /, 'M. ^ ig n iA ^, 66. Semiconductor pattern 42 j: 】 Yu Road 62, 64, 65, 66 and ohmic contact layers 55, 56 Γί 明 ί: Except the part of the channel between and electrode 66. Figure 7 丨 4 5 Electrical materials such as Π〇 (indium tin oxide) The made conductive " .tf ^, 74 are formed on the data lines 62, 64, 65, 66 and constitute :: f:;, 72, 73, 74 including a pixel area of the substrate 10 ί ί This area It is surrounded by the gate line 22 and the data line 62, and u㈣ extends and is formed on the drain 66 and overlaps the gate line ^ /, a dozen storage capacitors. The conductive patterns 71, 72, 73, 74 also include a 2 two! The material pad and a redundant gate pad '"cover the data line, the bead pad, and the pad pad respectively. In the sixth example, a passivation layer 80 covers the conductive patterns 72, 73, and 74, including Covered with conductive patterns 71, 72, 73, 74 and redundant gate pads like I-pole 71, semiconductor layer pattern 42, and gate gate lines 2 2, 2 4, 2 and 6 without gate insulation. However, the passivation layer 80 may form only a part of the semiconductor layer pattern 42 that covers only the channel portion, that is, between the source 65 and the drain 66, and the purification layer 80 may be made of si x or an organic insulator such as acrylate. In this example, the conductive pattern is made of a transparent material, but in a reflective LCD, it may be made of an opaque material. A method of manufacturing a thin film transistor array panel according to a sixth embodiment of the present invention will now be described with reference to Figs. 23A to 29B and Figs. First, as shown in FIGS. 23A to 23B, a metal conductor layer is deposited on a substrate 10, for example, by sputtering, and has a thickness of 1,000 to 3000 angstroms, and one includes

第33頁 557387 五、發明說明(29) '一— 一閘線2 2、一閘墊塊2 4及一閘極2 6之閘線路利用第一光罩 而以乾式或濕式蝕刻製成。 其次,如圖2 4 A至2 4 B所示,一閘絕緣層3 〇、一半導體層 40及一歐姆接觸層5〇係依序利用化學氣體沉積而分 別積置在1500至5000埃、500至2000埃、及300至600埃厚 度。隨後一金屬層6 0利用例如濺射而積置至具有丨5 〇 〇至 埃异度’金屬層60、歐姆接觸層50、半導體層40及閘 絕緣層30製出圖型,以形成一金屬層圖型61、一第一歐姆 ,觸層圖型51及下方之半導體層圖型42,如圖28所示,此 時金屬層圖型6 1係相似於完成後之資料線路,不同的是一 源極及汲極相互連接。除了金屬層圖型61及其下方諸圖 外,金屬層60、歐姆接觸層50、半導體層4〇及閘絕緣層3〇 白在周邊區p中去除。惟,在顯示區中間絕緣層3 〇亦不去 除,以及金屬層圖型61及其下方諸層亦然。基於此目的, 一PR層形成具有依位置而變化之厚度,且pR層下方諸層利 用PR圖型做為一蝕刻光罩而以乾式蝕除’其將參考圖24β 至2 7而說明之。 f先,一厚度為50 0 0至30 0 0 0埃之較佳正pR層係塗覆於 金屬層60上,且經由三光罩3〇〇、41〇、42〇而曝光,如圖 2B所示’PR層在顯示區D及周邊區?中各不相同,曝現部 中之/丨合物係自表面分解至一深度,而在顯示區D中該 下方則不變。惟,曝現部分β中之聚合物則在周邊區? :上表面元全分解至底面,曝光部分c、6之金屬層進行 舌除。Page 33 557387 V. Description of the invention (29) 'a — a gate line 2 2, a gate pad 24, and a gate line 26 are made by dry or wet etching using a first photomask. Secondly, as shown in FIGS. 24A to 2B, a gate insulating layer 30, a semiconductor layer 40, and an ohmic contact layer 50 are sequentially deposited by chemical gas deposition at 1500 to 5000 angstroms, 500 To 2000 angstroms, and 300 to 600 angstroms. Subsequently, a metal layer 60 is deposited by, for example, sputtering to have a metal layer 60, an ohmic contact layer 50, a semiconductor layer 40, and a gate insulating layer 30 with a degree of 5,000 to anisotropy to form a metal. Layer pattern 61, a first ohm, a contact layer pattern 51 and a semiconductor layer pattern 42 below, as shown in FIG. 28. At this time, the metal layer pattern 61 is similar to the completed data line, the difference is that A source and a drain are connected to each other. Except for the metal layer pattern 61 and the drawings below, the metal layer 60, the ohmic contact layer 50, the semiconductor layer 40, and the gate insulating layer 30 are removed in the peripheral region p. However, the insulating layer 30 is not removed in the middle of the display area, nor is the metal layer pattern 61 and the layers below it. For this purpose, a PR layer is formed to have a thickness that varies depending on the position, and the layers below the pR layer are dry-etched using the PR pattern as an etching mask, which will be described with reference to FIGS. 24β to 27. f First, a preferred positive pR layer having a thickness of 50,000 to 30000 angstroms is coated on the metal layer 60 and exposed through three photomasks 300, 41, and 42 as shown in FIG. 2B. "PR layer in display area D and surrounding areas? Each of them is different, and the / composite in the exposed part is decomposed from the surface to a depth, and the lower part in the display area D is unchanged. However, the polymer in the exposed portion β is in the peripheral region ?: The upper surface element is completely decomposed to the bottom surface, and the metal layers of the exposed portions c and 6 are removed.

557387 五、發明說明(30) —-- 基於此目的’用於顯示區D對齊之一光罩3〇〇可具有不 於周邊區P上對齊所用之光罩41〇、42〇者之結構,此三個 方法將說明之。 首先’如圖25 A、25B所示,光罩3 0 0、4〇〇分別包括正常 基材310、410、設於其上例如鉻製成之不透明圖型層 320、420及覆蓋於不透明圖型層32〇、42〇與曝現基材 310、410之薄膜330、430,用於顯示區D之光罩3〇〇上薄 3j0之光傳輸率係低於周邊區p之光罩4〇〇上之薄膜43〇者,、 薄膜33〇之光傳輸率較佳為薄膜4 30者之10%至80%,最佳A 9 η r π 〇/ . 1 ^557387 V. Description of the invention (30) — Based on this purpose, one of the photomasks 300 used for the alignment of the display area D may have a structure that does not align the photomasks 41 and 42 used on the peripheral area P, These three methods will be explained. First, as shown in FIGS. 25A and 25B, the photomasks 300 and 400 respectively include normal substrates 310 and 410, opaque pattern layers 320 and 420 made of, for example, chromium, and covering the opaque patterns. The light transmittance of the mold layers 32 and 42 and the substrates 330 and 410 of the exposed substrates 310 and 410, and the light transmittance of the mask 300 for the display area D and the thickness 3j0 are lower than those of the peripheral area p. 4 The light transmittance of the thin film 43 is preferably 10% to 80% of that of the thin film 4 30, and the best A 9 η r π 〇 /. 1 ^

其次,如圖26Α、26Β所示,一厚度為1〇()至3〇()埃 ㈣形成I顯示區D光罩3㈣上,以利減低光傳輸率路而層 f周+邊區P之光罩4 0 0中則無鉻層35〇,顯示區〇光罩3〇〇 薄膜34 0之光傳輸率可等於薄膜43〇者。 上述二者之混合結構即可得之。 法中,因 此時PR層 一光罩之Secondly, as shown in FIGS. 26A and 26B, a thickness of 10 () to 30 () Angstroms is formed on the I display area D mask 3 ′, in order to reduce the light transmission rate, and the layer f periphery + side area P light In the mask 400, the chromium-free layer 35 is used, and the light transmittance of the display area 0, the mask 300, and the film 3 40 may be equal to that of the film 43. A mixed structure of the above two can be obtained. In the method, because the PR layer is a mask

、上述二範例可用於採用步進器之多次射擊曝光 為”、員示區D之光罩及周邊區p者皆由分離件構成, 之厚度可藉由調整曝光時間而控制。 惟,顯示區D及周邊P可通過一光罩而曝光,此 —結構將參考圖2 7而說明之。 51々圖27所不,一傳輸率控制層51〇形成於一基材500或 上’及一圖型層5 2 0形成於傳輸率控制層5 1 0上。傳钤 竿控制層5 5 0不僅設於圖帮厗^ 9 n nr 士· m 个惶汉趴Bi玉層下方,亦在對齊於顯示區 之整個區域中,而在周邊區p中則僅有在圖型層52〇下The above two examples can be used for multiple shots with a stepper, and the mask in the display area D and the surrounding area p are made of separate pieces. The thickness can be controlled by adjusting the exposure time. However, the display The area D and the surrounding P can be exposed through a photomask, and this structure will be described with reference to Fig. 27. 51-Fig. 27. A transmission rate control layer 51 is formed on a substrate 500 or above. The pattern layer 5 2 0 is formed on the transmission rate control layer 5 1 0. The transmission rod control layer 5 5 0 is not only located on the top of the figure 9 9 n nr ·· m 惶 Han lying under the Bi jade layer, but also in alignment In the entire area of the display area, in the peripheral area p, it is only below the pattern layer 52.

第35頁 557387 一 ' -—---—-—__ 五、發明說明(31) —~~ -—-—_____________________ 方。因此,至少二_ g 士 51 0上。 /、不同厚度之圖型係形成於基材 一傳輸率控制層可开彡& Μ + ^ 區D者。 3 、控制層之傳輪率應大於顯·示 二=傳;=率控制層55〇之光罩5。。,具有- 圖型層㈣係Λ /置Λ 2者之傳輸率㈣層550及一 覆於整個基材二:置上。-㈣圖中未示)塗 層做為一蝕刻光罩而蝕:後曝光及顯影’圖型層520利用PR 另者,值除之’以利取得完整之光罩50〇。 形圖型且+ P g # π # f控制先罩具有長縫或一柵 j %蝝先设備之解析度。 P R層經^曝光及显g寻〉 型,如圖25B所示\'實^4成在一置而有不同厚度之PR圖 金屬層圖型61之處* 並無⑼層,而形成 層圖型6丨之,Ϊ L 了較厚之”層人形成於設有金屬 處上。 处 而一較薄之p R層C則形成於顯示區d之別 ,時、,較薄PR層C之厚度較佳為初期厚度之1/4至1/7,Page 35 557387 A '----------__ V. Description of the invention (31) — ~~ -—-_____________________ side. Therefore, at least two _ g ± 51 0 on. /. Patterns of different thicknesses are formed on the substrate. A transmission rate control layer can be opened & M + ^ region D. 3, the transmission rate of the control layer should be greater than the display · display 2 = pass; = rate control layer 5500 mask 5. . A layer 550 having a -patterned layer ㈣ is Λ / placed Λ 2 and a layer 550 and one covers the entire substrate 2: put on. -Not shown in the figure) The coating layer is etched as an etching mask: the post-exposure and development 'pattern layer 520 uses PR, and the value is divided by' in order to obtain a complete mask 50. Shape pattern and + P g # π # f Control the resolution of the first mask with a long slit or a grid j% of the first device. The PR layer is exposed and exposed, as shown in FIG. 25B. The actual layer is formed into a PR pattern with a different thickness and a metal layer pattern 61. There is no hafnium layer, and a layer pattern is formed. Type 6 丨 In the case of ΪL, a thicker layer is formed on the place where the metal is provided. Whereas, a thinner p R layer C is formed in the display area d. At the same time, the thinner PR layer C is formed. The thickness is preferably 1/4 to 1/7 of the initial thickness,

σ之為350至10000埃,最佳為1000至6000埃。例如當PR 二Si! 厚度為16 〇〇0至240 0 0埃時,則較薄抑層可藉由設 =傳輸率為3〇%而具有3〇〇〇至70 0 0埃,惟,由於PR層之厚 二ί由乾式蝕刻條件決定,因此薄膜、剩餘鉻層之厚度、 $輪率控制層之傳輪率及曝光時間等等應依蝕刻條件控 制。The σ is 350 to 10,000 Angstroms, and preferably 1000 to 6000 Angstroms. For example, when the thickness of PR 2 Si! Is 16,000 to 2400 Angstroms, the thinner suppressive layer can have a transmission rate of 30% to have 3,000 to 70,000 Angstroms. The thickness of the PR layer is determined by dry etching conditions, so the thickness of the film, the remaining chromium layer, the rotation rate of the $ rotation rate control layer, and the exposure time should be controlled according to the etching conditions.

557387 五、發明說明(32) · :薄之PR層可利用再流動而形成,*匕時 曝 先及一 常顯影。 隨後PR圖型及下方諸展如冬厘旺 居居女金屬層60、歐姆接觸層50、半 ¥脰層40及閘絕緣層3〇等皆做乾式蝕除。 如上所述,此時PR圖剞夕A卹 ^ ^ ^ 13坐之A ^分應仍保留,且β部分下方 本二\、歐姆接觸層5 0、半導體層4 0及閘絕緣層3 0應 =丄/ /刀下方之金屬層60、歐姆接觸層50及半導體層 :二,而C部分下方之閘絕緣層3 0部分應保留。 欲取付此結構,周邊民夕翼 鬥、巳之曝現金屬層6 0即利用濕式蝕刻 乾冻去除,以曝現歐姆接觸層50。其次,pR層及J:下^ 方諸層則利用-乾式钱刻而姓刻 脚声下 々八i ^ t 層時蝕刻係進行直到較薄之 二 方金屬層60曝現為止,且藉由此姓 歐姆接觸層50及下方之半導體層40亦蝕除。 Κ丄::層40可仍保留其厚度或完全去除以曝現 =40 Vn邑緣層30亦可㈣些許量,此依姓刻條 ί及=、5〇之厚度而定,此時較厚之PR層A亦#除些許 ^。/、_人,C部分下方之曝現金屬層60利用濕式蝕刻之乾 煉而去除,以曝現出歐姆接觸層5〇,歐姆接觸層及i 式兹刻而钱除之,藉此可,除歐姆接 細層50、+導體層40及閘絕緣層3〇,蝕刻持 2曝現為止,此時C部分之歐姆接觸層50及半導體層;0皆 去除之。 因此,顯示區之金屬層圖型61、第一歐姆接觸層圖型51557387 V. Description of the invention (32) ·: The thin PR layer can be formed by re-flowing, and it can be developed first and often when exposed. Subsequently, the PR pattern and the following exhibitions such as Dongliwangjuju metal layer 60, ohmic contact layer 50, half ¥ 40 layer, and gate insulation layer 30 were all dry-etched. As mentioned above, at this time, the PR chart of the A-shirt ^ ^ ^ 13 A ^ points should still be retained, and the second part below the β part, the ohmic contact layer 50, the semiconductor layer 40, and the gate insulation layer 30 should = 丄 // The metal layer 60, the ohmic contact layer 50 and the semiconductor layer below the knife: two, and the part 30 of the gate insulation layer below the part C should be retained. In order to pay for this structure, the metal layer 60 exposed by the surrounding civil wing and bucket is removed by wet etching and freeze-dried to expose the ohmic contact layer 50. Secondly, the pR layer and the J: bottom ^ layers are engraved with -dry money and the last name is etched. The etching is performed until the thinner two-sided metal layer 60 is exposed. The ohmic contact layer 50 and the underlying semiconductor layer 40 are also etched away. Κ 丄 :: The layer 40 can still retain its thickness or be completely removed to reveal = 40 Vn, and the margin layer 30 can also be slightly sized, which depends on the thickness of the inscribed strips and the thickness of =, 50, which is thicker at this time. The PR layer A is also # apart from a little ^. / 、 _, The exposed metal layer 60 under the C part is removed by dry etching using wet etching to expose the ohmic contact layer 50, the ohmic contact layer and the i-type are etched and removed, thereby making it possible to Except for the ohmic connection fine layer 50, the + conductor layer 40, and the gate insulation layer 30, the etch contact 2 is exposed, and at this time, the ohmic contact layer 50 and the semiconductor layer of the C portion are removed; 0 is removed. Therefore, the metal layer pattern 61 and the first ohmic contact layer pattern 51 of the display area

557387 '~~ ------------η 五、發明說明(33) 及半導體層圖型42即形成,且除了金屬層圖型61外,周邊 區之金屬層60、歐姆接觸層50、半導體層40及閘絕緣層30 | 亦利用一光石版印刷步驟而去除之。 其次’剩餘之P R去除後,一 IΤ 0層即利用例如錢射而積 置至具有400至500埃厚度,隨後ΙΤΟ層製出圖型以形成導 電圖型71、72、73、74,如圖29Α、29Β所示。此時金屬層 圖型61之像素極71與冗餘資料線72之間之部分即曝現,曝 現之金屬層圖型61以濕式蝕刻而將源極65分離於汲極66, 且曝現出其下方之第一歐姆接觸層圖型51。隨後曝現之第 一接觸圖型5 1經蝕刻以曝現半導體層42,及取得一完成之 TFT ° 最後一步驟,一超過3 0 0 0埃之鈍化層8〇利用SiNxi (化學氣體沉積)或有機絕緣物之旋塗而形成,且利用 第四光罩製出圖型。此時鈍化層8〇可由一光定義材料製 ,,此例子中鈍化層80之製圖可以僅藉由曝光及顯影達 成,而不需要光致抗蝕層。藉由此製 冗餘之問塾塊73及冗餘之資料墊塊74即曝現。像素極71 二上,述,光石版印刷之步驟數量係藉由沿著557387 '~~ ------------ η V. Description of the invention (33) and the semiconductor layer pattern 42 are formed, and in addition to the metal layer pattern 61, the metal layer 60 and the ohm in the peripheral region The contact layer 50, the semiconductor layer 40, and the gate insulating layer 30 | are also removed using a light lithographic printing step. Secondly, after the remaining PR is removed, an ITO 0 layer is deposited to a thickness of 400 to 500 angstroms using, for example, money shots, and then the ITO layer is patterned to form conductive patterns 71, 72, 73, 74, as shown in the figure. 29A, 29B. At this time, the portion between the pixel electrode 71 and the redundant data line 72 of the metal layer pattern 61 is exposed. The exposed metal layer pattern 61 separates the source 65 to the drain 66 by wet etching, and exposes The first ohmic contact layer pattern 51 is shown below it. The first contact pattern 51 subsequently exposed is etched to expose the semiconductor layer 42, and a completed TFT is obtained. In the final step, a passivation layer exceeding 300 angstroms 80 is formed using SiNxi (chemical gas deposition) Or formed by spin coating of an organic insulator, and a pattern is produced using a fourth photomask. At this time, the passivation layer 80 can be made of a light-defining material. In this example, the patterning of the passivation layer 80 can be achieved only by exposure and development, without the need for a photoresist layer. With this, the redundant question block 73 and the redundant data block 74 are exposed. The pixel pole 71 is described above. The number of steps in light lithography is

i二弟n:歐姆接觸層圖型51及半導體層圖型42,“丨 絶緣層30圖型覆蓋於閘墊塊24而減少之。 衣出丨 在第六實例中,TFT陣列面板僅呈右德丰κ y 明之TFT陣列面板亦可具有共同電極但t本發 麥考圖30至35C以第七實例說明之。 ” 此情況將 首先說明第七實例之TFT陣列面板結構。i 2nd n: ohmic contact layer pattern 51 and semiconductor layer pattern 42, "丨 insulating layer 30 pattern covers the gate pad 24 and is reduced. Clothing out 丨 In the sixth example, the TFT array panel is only right Defeng κ y Ming's TFT array panel can also have a common electrode, but this is illustrated by the seventh example. Figures 30 to 35C show the seventh example. "This case will first explain the structure of the TFT array panel of the seventh example.

第38頁 557387 五、發明說明(34) 圖3 0係本發明第七實例用於一 l C D之T F T陣列面板配置 圖,圖31 、32 分別為沿圖 30 之XX XI-XXXI’ 及XXX ί I-XXXI Γ 線所取之截面圖。 首先,由金屬或導電材料如鋁(Ai)或鋁合金、鉬(Μ〇)或 鉬鎢合金(MoW)、鉻(Cr)、及鈕(Ta)製成之一閘線路係形 成於一絕緣基材1 〇上,一閘線路包括一延伸於水平方向之 閘線(掃描訊號線)2 2、一連接於閘線2 2末端且自一外部泰 路傳送一掃描訊號至閘線22之閘墊塊24、一做為薄命兒 體一部分之閘極26。 、电晶 一以相同於閘線路材料製成之共同電極線路係 絕緣基材10上,共同電極料包括―共同線27 =於〜 線27垂直支線之共同電極28,共同線路亦可包 為共同 共同線27 —端且自一外部電路傳 連接於 r之共嶋(圖中未-,共同塾塊極為 22、5氮=矽製成之閘絕緣層30係形成於閘綠 30舜竽箱—ί,、同私極線路27、28上並覆蓋之,、門、”路 之基材1〇,但是不覆蓋周邊區之門I邑緣層 共同墊塊及基材1〇。 之閘墊绳24, 由半導體如氫化非仕 成於閘絕緣層30上,—、:二參導體層圖型42 係形 非处曰石夕制 由例如大里播以雜質如碟之你非—"成之-歐姆接觸層圖型55、56則形::摻雜性 ^ ;半導體 層圖型42上 由導電材料如鉬或鉬鎢、鉻、鋁或鋁合金及 叙製成Page 38 557387 V. Description of the invention (34) Fig. 30 is a layout diagram of a TFT array panel used for a CD according to the seventh example of the present invention. Figs. 31 and 32 are along XX XI-XXXI 'and XXX along Fig. 30, respectively. A cross-sectional view taken along the line I-XXXI Γ. First, a gate line system made of metal or conductive material such as aluminum (Ai) or aluminum alloy, molybdenum (MO) or molybdenum tungsten alloy (MoW), chromium (Cr), and button (Ta) is formed on an insulation On the substrate 10, a gate line includes a gate line (scanning signal line) 2 extending in the horizontal direction. 2. A gate connected to the end of the gate line 2 2 and transmitting a scanning signal from an external Thai road to the gate of the gate line 22. The pad 24 and a gate 26 as a part of the thin body. 1. The common electrode circuit made of the same material as the gate circuit is a common electrode circuit insulation substrate 10, and the common electrode material includes-common line 27 = common electrode 28 of the vertical branch line of line 27, and the common line can also be packaged as common Common line 27 —The terminal is connected to the common line of r from an external circuit (not shown in the figure, the common block is 22, 5 nitrogen = silicon gate insulation layer 30 is formed in the gate green 30 Shun box — ί, on the same private circuit 27, 28 and covered with, the gate, the base material 10 of the road, but does not cover the peripheral block of the gate I, the common pad and the base material 10. The brake pad rope 24, formed by semiconductors such as hydrogenated Fei Shi on the gate insulation layer 30,-:: two reference conductor layer pattern 42 series non-placed Shi Xizhi made by, for example, soaring in the sky with impurities like a dish-"quote into the -Ohmic contact layer patterns 55 and 56: Doping ^; The semiconductor layer pattern 42 is made of conductive materials such as molybdenum or molybdenum tungsten, chromium, aluminum or aluminum alloy, and

557387 五、發明說明(35) --一~-------------- 資料線路62、64、βς ηο 乂 上,資料線路62 6 成於歐姆接觸層圖型55、56 源級65且延伸於垂吉古65、^具有一貧料線62,其包括一 之一嫂曰6 一从直方向’一資料塾塊64連接於資料線62 路亦呈右一二/部電路傳送影像訊號至資料線62。資料線 立侧: 5 6 6 ’係相關於閘極2 2而位於源極6 5之相對 歐姆接觸層圖型Μ , , ^ ^ ^ •資料線路演t角色在減少半導體圖型 相同於資料線路62 =之接觸電阻,且其具有 呈右i日η认次制 64、65、66者之配置。半導體圖型42 :;貝=線路62、64、65、66及歐姆接觸層55、56 二,但是源極65及汲極66之間之通道部分除外。 圖型7^透7^導電性材料如ΙΤ〇(铜錫氧化物)製成之導電 Rfi , 、74、75、76係形成於資料線路62、64、65、 上6 =電圖型 72、73、74、75、76包括^^^ 且於共同線27之像素極線乃及一連接於像素極線75 序ί :於共同電極之像素極76 ,像素極76與共同電極2 7依 2 7 °又而於其間形成電場,像素極7 6可重疊於共同電極 7R ’以形成一貯存式電容器。導電圖型72、73、74、75、 絡Ϊ包括一几餘貢料線7 2以覆蓋資料線6 2與源極6 5、一冗 p气^料墊塊74以覆蓋資料墊塊74、一冗餘閘墊塊73以覆蓋 甲^塊24及一冗餘共同墊線(圖令未示)以覆蓋共同墊塊。 ς次,一鈍化層80具有接觸孔83、84以分別曝現出冗餘 I干塊了3、冗餘資料墊塊74及冗餘共同墊塊,其係形成於 、72、73、74上。鈍化層8〇可由SlN)^有機絕557387 V. Description of the invention (35) --- ~~ ------------ Data lines 62, 64, βς ηο ,, data lines 62 6 are formed in the ohmic contact layer pattern 55, 56 source level 65 and extends to the Dingjigu 65, ^ has a lean material line 62, which includes one of the six, a straight direction, a data block 64 connected to the data line 62, and the road is also right one two / The external circuit sends an image signal to the data line 62. The vertical side of the data line: 5 6 6 'is a relative ohmic contact layer pattern M, which is related to the gate electrode 22 and located at the source electrode 6 5, ^ ^ ^ • The role of the data line in reducing the semiconductor pattern is the same as the data line 62 = the contact resistance, and it has a configuration of 64, 65, and 66 of the right η recognition system. Semiconductor pattern 42 :; shell = lines 62, 64, 65, 66 and ohmic contact layers 55, 56, except for the portion of the channel between the source 65 and the drain 66. Pattern 7 ^ Transparent 7 ^ Conductive Rfi made of conductive materials such as ITO (copper tin oxide), 74, 75, 76 are formed on the data lines 62, 64, 65, 6 = Electrical pattern 72, 73, 74, 75, 76 include ^^^ and the pixel polar line on the common line 27 and a pixel polar line 75 connected to the pixel electrode 76: the pixel electrode 76 on the common electrode, the pixel electrode 76 and the common electrode 2 by 2 An electric field is formed between 7 ° and the pixel electrode 76 may overlap the common electrode 7R ′ to form a storage capacitor. The conductive patterns 72, 73, 74, 75, and the network include a few more material lines 7 2 to cover the data line 6 2 and the source 6 5. A redundant p gas material pad 74 to cover the data pad 74, A redundant brake pad 73 covers the first block 24 and a redundant common pad line (not shown in the drawing) to cover the common pad. For the second time, a passivation layer 80 has contact holes 83 and 84 to expose redundant I dry blocks 3, redundant data pads 74, and redundant common pads, which are formed on 72, 73, and 74. . The passivation layer 80 may be organically insulated

第40頁 557387Page 557387

3 2說明本發明第 丨 I五、發明說明(36) I緣物製成,例如丙烯酸脂。 現在將參考上述之圖33A至35C及圖30 七實例之薄膜電晶體陣列面板製造方法 :先如圖33A至33C所示,一金屬導體層例如利用濺射而 積置於一基材10上,且具有1000至3000埃厚度,且一包 7 =線22、一閘墊塊24及一閘極26之閘線路S —包括二2 :電?線27、-共同墊塊及共同電極28之共同電極線路; 用第一光罩而以乾式或濕式儀刻製成。 其次’如圖34A至34C所示,一間絕緣層3〇、一半導體層 4〇及一歐姆接觸層5〇係依序利用化學氣體沉積(cvd)而分 別積置為1 5 0 0至50 0 0埃、50 0至2 0 0 0埃、及3〇〇至6〇〇埃厚 度。隨後一金屬層60利用例如濺射而積置至具有丨5〇〇至 =〇〇埃厚度,金屬層60、歐姆接觸層50、半導體層40及閘 、、巴緣層30製出圖型,以形成一金屬層圖型61、一第一歐姆 ,觸層圖型51及下方之半導體層圖型42,如圖28所示,此 才=屬層圖型6 1係相似於完成後之資料線路,不同的是一 源極及汲極相互連接。除了金屬層圖型6丨及其下方諸圖 2,金屬層60、歐姆接觸層5〇、半導體層4〇及閘絕緣層3〇 白在周邊區P中去除。惟,在顯示區中間絕緣層3 〇亦不去 除,以及金屬層圖型61及其下方諸層亦然。 上述者係由第六實例中之方法完成,亦即一厚度依據其 位置而變之PR圖型係形成,且pR圖型及其下方諸層係一次 即蝕刻完成。 其次, 導體層即利用例如濺射而積置至具有40 0至5 0 0 557387 五、發明說明(37) | 埃厚度,隨後導體層製出圖型以形成導電圖型72、73、 ; 74、75、76,如圖29/1、2 9B所示。此時金屬層圖型61之像 素極線75與冗餘資料線7 2之間之部分即曝現,曝現之金屬 層圖型6 1以濕式蝕刻而將源極6 5分離於汲極6 6,且曝現出 其下方之第一歐姆接觸層圖型51。隨後曝現之第一接觸圖 型51經蝕刻以曝現半導體層42,及取得一完成之TFT。 最後一步驟,一超過3 0 00埃之鈍化層80利用Si Nx之 CVD (化學氣體沉積)或有機絕緣物之旋塗而形成,且利用 第四光罩製出圖型。藉由此製出圖型,冗餘之閘墊塊73及 冗餘之資料墊塊7 4即曝現。 僅用四次光石版印刷過程之TFT陣列面板另一製造方法 將以第八實例說明之,在第八實例中,共同電極及像素極 係形成於TFT陣列面板上。 本發明第八實例之一TFT陣列面板及其製造方法將參考 圖36至41C說明之。 首先,圖36係本發明第八實例供一LCD用之TFT面板配置 圖,圖37、38係分別沿圖36之XXXVI I-XXXVI Γ及 XXXVIII-XXXVIII’線所取之截面圖。 由金屬或導電材料如鋁(A 1)或鋁合金、鉬()或鉬鎮合 金(MoW)、鉻(Cr)、及鈕(Ta)製成之一閘線路係形成於一口 絕緣基材1 0上,一閘線路包括一延伸於水平方向之閘線 (掃描訊號線)2 2、一連接於閘線2 2末·端且自一外部電路傳 送一掃描訊號至閘線22之閘墊塊24、一做為薄膜電晶體— 部分之閘極26。3 2 Description of the present invention 丨 I. 5. Description of the invention (36) I marginal products, such as acrylic. 33A to 35C and FIG. 30 will be referred to the above-mentioned thin film transistor array panel manufacturing method. First, as shown in FIGS. 33A to 33C, a metal conductor layer is deposited on a substrate 10, for example, by sputtering. And has a thickness of 1000 to 3000 angstroms, and a pack of 7 = line 22, a gate pad 24 and a gate line S of the gate line S-including two 2: electricity? The wires 27, the common electrode block of the common pad and the common electrode 28 are made with a dry or wet instrument using a first photomask. Secondly, as shown in FIGS. 34A to 34C, an insulating layer 30, a semiconductor layer 40, and an ohmic contact layer 50 are sequentially deposited by chemical gas deposition (cvd) to 1500 to 50, respectively. 0 Angstroms, 50 to 2000 Angstroms, and 300 to 600 Angstroms in thickness. Subsequently, a metal layer 60 is deposited by, for example, sputtering to a thickness of 500 to 100 angstroms. The metal layer 60, the ohmic contact layer 50, the semiconductor layer 40 and the gate, and the edge layer 30 are patterned. In order to form a metal layer pattern 61, a first ohm, a contact layer pattern 51 and a semiconductor layer pattern 42 below, as shown in FIG. 28, this is a layer pattern 6 1 is similar to the completed data The difference is that a source and a drain are connected to each other. Except for the metal layer pattern 6 and the drawings below, the metal layer 60, the ohmic contact layer 50, the semiconductor layer 40, and the gate insulation layer 30 are removed in the peripheral region P. However, the insulating layer 30 is not removed in the middle of the display area, nor is the metal layer pattern 61 and the layers below it. The above is completed by the method in the sixth example, that is, a PR pattern whose thickness varies according to its position, and the pR pattern and the layers below it are etched once. Second, the conductor layer is deposited to have a thickness of 400 to 5 0 0 557387 by, for example, sputtering. 5. Description of the Invention (37) | Angstrom, and then the conductor layer is patterned to form conductive patterns 72, 73, 74; , 75, 76, as shown in Figures 29/1 and 2 9B. At this time, the part between the pixel electrode line 75 and the redundant data line 72 of the metal layer pattern 61 is exposed. The exposed metal layer pattern 61 is separated by wet etching to separate the source electrode 6 5 from the drain electrode. 6 and the first ohmic contact layer pattern 51 below it is exposed. The exposed first contact pattern 51 is subsequently etched to expose the semiconductor layer 42 and obtain a completed TFT. In the last step, a passivation layer 80 of more than 3,000 angstroms is formed by CVD (chemical gas deposition) of Si Nx or spin coating of an organic insulator, and a pattern is formed by using a fourth photomask. By making a pattern from this, the redundant gate pad 73 and the redundant data pad 74 are exposed. Another manufacturing method of a TFT array panel using only four lithographic printing processes will be described with an eighth example. In the eighth example, a common electrode and a pixel electrode are formed on the TFT array panel. A TFT array panel and a manufacturing method thereof according to an eighth example of the present invention will be described with reference to Figs. 36 to 41C. First, FIG. 36 is a layout diagram of a TFT panel for an LCD according to an eighth example of the present invention, and FIGS. 37 and 38 are cross-sectional views taken along lines XXXVI I-XXXVI Γ and XXXVIII-XXXVIII ′ of FIG. 36, respectively. A gate line system made of metal or conductive material such as aluminum (A 1) or aluminum alloy, molybdenum () or molybdenum alloy (MoW), chromium (Cr), and button (Ta) is formed on a mouthpiece of insulating substrate 1 On 0, a gate line includes a gate line (scanning signal line) extending in the horizontal direction 2 2. A gate block connected to the end of gate line 2 2 and transmitting a scanning signal from an external circuit to gate line 22 24. One is a thin film transistor-part of the gate electrode 26.

557387 I五、發明說明(38) --——------- j I =相同於間線路材料製成之共同t極線路㈣成於一 絕緣基材1 0上,共同電極線敗勺并 t β β ΓΠ 共同線27及做為共同 f7垂直支線之共同電極28,共同線路亦可包括一連接於 ,、同電極線2 7 —端且自一外部電路傳送一共同電極訊號至 共同線27之共同墊塊(圖令未;u 墊塊24。 r禾不)’共同墊塊極為相似於閘 22一2由ΛΓ=Νχ尸成之_層30係形成於間線路 3〇= if廷極線路27、28上並覆蓋之,閘絕緣層 30极息顯不區之基材10,但是不覆蓋 共同墊塊及基材10。 心网翌•塊Z4 由半導體如氫化非結晶石夕製成之半 成於閘絕緣層30上,一由例如士旦换 ^ 上 由例如大里摻以雜質如磷之摻雜性 二二^成之一歐姆接觸層圖型55、56則形成於半 層圖型42上。 一由導電材料如鉬或鉬鎢、鉻、鋁或鋁 資料線路62、64、65、6β、M RQ ^ , 及^衣成之 ^ 68、69知形成於歐姆接觸層圖 ==料線路62、64、65、66、68、69具有-資 6= Α 一源級65且延伸於垂直方向,-資料塾塊 戈 ^貝;、1線62之一端且自一外部電路傳送影像訊號至 :泉 #料線路亦具有-没刪,係相關於閘極22而 、,於源極6 5之相對立侧,一像素極線6 9係自汲極6 6延伸且 亚聯於共同線27,及像素極68係做為像素極69之一部分且 亚聯於共同電極28。像素極76及共同電極27係依序設置, 且在其間形成電場,像素極76可重疊於共同電極線27,以557387 I V. Description of the invention (38) -------------- j I = The common t-pole circuit made of the same material as the intermediate circuit is formed on an insulating substrate 10, and the common electrode line is lost. The common line 27 and the common electrode 28 serving as the common f7 vertical branch line can also include a common electrode 28 connected to the same electrode line 27-terminal and transmitting a common electrode signal to the common circuit from an external circuit. The common block of line 27 (pictured; u block 24. r wo not) 'common block is very similar to the gate 22-2 formed by ΛΓ = Νχ dead body _ layer 30 is formed between the lines 3〇 = if The base electrodes 10 and 27 are covered and covered with the gate insulation layer 30, but the common substrate and the base material 10 are not covered. Heart net 块 • Block Z4 is made of semi-conductor such as hydrogenated amorphous stone on the gate insulation layer 30, one is made of, for example, Stan ^, and is made of, for example, doped with impurities such as phosphorous doped in ali. An ohmic contact layer pattern 55, 56 is formed on the half-layer pattern 42. A conductive material such as molybdenum or molybdenum tungsten, chromium, aluminum, or aluminum data lines 62, 64, 65, 6β, M RQ ^, and ^ clothing made of 68, 69 are formed on the ohmic contact layer == material line 62 , 64, 65, 66, 68, 69 have-Zi 6 = Α a source level 65 and extend in the vertical direction,-data block block ^ shell;, one end of line 62 and transmits an image signal from an external circuit to: Quan # material line also has-not deleted, is related to the gate 22 and, on the opposite side of the source electrode 65, a pixel electrode line 6 9 extends from the drain electrode 6 6 and the Asian Union is on the common line 27, The pixel electrode 68 is a part of the pixel electrode 69 and is connected to the common electrode 28. The pixel electrode 76 and the common electrode 27 are sequentially disposed, and an electric field is formed between them. The pixel electrode 76 may overlap the common electrode line 27, so that

第43頁 557387 五、發明說明(39) 形成一貯存式電容。 區κ姆接觸層圖型5 5、5 6所扮演之角色在減少半導體圖型 42及資料線路62、64、65、66、68、㈢之間之接觸電阻, 且其具有相同於資料線路62、64、65、66、68、69者之配 置。半導體圖型42 .具有相同於資料線路62、64、65、66、 68、69及歐姆接觸層55、56者之配置,但是源極65及汲極 6 6之間之通道部分除外。 純化層80形成於資料線路62、64、65、66、68、69Page 43 557387 V. Description of the invention (39) Form a storage capacitor. The role of the zone κ contact layer pattern 5 5, 5 6 is to reduce the contact resistance between the semiconductor pattern 42 and the data lines 62, 64, 65, 66, 68, and ㈢, and it is the same as the data line 62 , 64, 65, 66, 68, 69. The semiconductor pattern 42 has the same configuration as that of the data lines 62, 64, 65, 66, 68, 69 and the ohmic contact layers 55, 56 except for the portion of the channel between the source 65 and the drain 66. The purification layer 80 is formed on the data lines 62, 64, 65, 66, 68, 69

^,鈍化層80具有接觸孔82、84以分別曝現資料線62及資 料墊塊64,,及一接觸孔83以曝現閘墊塊24,鈍化層8〇可由 S 1 Nx或有機絕緣物製成,例如丙烯酸脂。 一導電圖型72、73、74、75、76係形成於鈍化層8〇上, =電圖.型72、73、74、75、76包括一冗餘資料線72以覆蓋 貧料線62、一冗餘資料墊塊74以覆蓋資料墊塊64及一冗餘 間墊塊73以覆蓋閘墊塊24。 f在將參考上述之圖39A至41C及圖36、38說明本發明第 八實例之薄膜電晶體陣列面板製造方法。^, The passivation layer 80 has contact holes 82, 84 to expose the data line 62 and the data pad 64, and a contact hole 83 to expose the gate pad 24. The passivation layer 80 may be S 1 Nx or an organic insulator. Made of, for example, acrylic. A conductive pattern 72, 73, 74, 75, 76 is formed on the passivation layer 80, = an electric pattern. The patterns 72, 73, 74, 75, 76 include a redundant data line 72 to cover the lean material line 62, A redundant data pad 74 covers the data pad 64 and a redundant interval pad 73 covers the brake pad 24. fA method of manufacturing a thin film transistor array panel according to an eighth example of the present invention will be described with reference to Figs. 39A to 41C and Figs. 36 and 38 described above.

百先如圖39A至3 9C所示,一金屬導體層例如利用濺射而 積置於一基材10上,且具有1〇〇〇至3〇〇〇埃厚度,且一包括 :閘線22、一閘墊塊24及一閘極26之閘線路與一包括一共 同電極線27、一共同墊塊及共同電極28之共同電極線路皆 利用第一光罩而以乾式或濕式蝕刻製成。 其次,如圖4 0 A至4 0 C所示,一閘絕緣層、一半導體層及 歐姆接觸層5 0係依序利用化學氣體沉積(CVD )而分別積Baixian is shown in FIGS. 39A to 39C. A metal conductor layer is deposited on a substrate 10, for example, by sputtering, and has a thickness of 1,000 to 3,000 angstroms. The gate circuit of a gate pad 24 and a gate electrode 26 and a common electrode circuit including a common electrode line 27, a common pad block, and a common electrode 28 are made by dry or wet etching using a first photomask. . Secondly, as shown in FIGS. 40 A to 40 C, a gate insulating layer, a semiconductor layer, and an ohmic contact layer 50 are sequentially deposited using chemical gas deposition (CVD).

第44頁 557387 I五、發明說明(40) —- |置為1 5 0 0至5 0 0 0埃、5 0 0至2 0 0 0埃、及3〇〇至6〇〇埃厚度。 i隨後一金屬層60利用例如濺射而積置至具有15〇〇至3〇〇〇埃 ‘厚度,金屬層、歐姆接觸層、半導體層利用第二光石版印 刷步驟而製出圖型,以形成一資料線路62、64、65、66、Page 44 557387 I. V. Description of the invention (40) —- | Set the thickness to 1 500 to 5 0 0 angstroms, 5 0 to 2 0 0 0 angstroms, and 300 to 6 00 angstroms. i Subsequently, a metal layer 60 is deposited by, for example, sputtering to a thickness of 15,000 to 3,000 angstroms, and the metal layer, the ohmic contact layer, and the semiconductor layer are patterned by a second light lithography step to Form a data line 62, 64, 65, 66,

68、69、歐姆接觸圖型55、56及下方之半導體層圖型42, 此時半導體層圖型42仍存留於資料線路62、64、65、66、 68、69下方及在源極65與汲極66之間,但是其他處則完全 去除,源極65及汲極66之間之半導體層圖型42部分係曝現 且稱之為一 TFT之通道部分。欲取得此結構,吾人需要一 PR圖型,其在通道部分上之部分係較在資料線上之部分者 為薄,此一PR圖型可利用一光罩而取得,其在通道上之部 分具有較其他處為低之傳輸率。68, 69, ohmic contact patterns 55, 56 and the semiconductor layer pattern 42 below, at this time the semiconductor layer pattern 42 still remains under the data lines 62, 64, 65, 66, 68, 69 and below the source 65 and Between the drain electrode 66, but other parts are completely removed. The part of the semiconductor layer pattern 42 between the source electrode 65 and the drain electrode 66 is exposed and is called a TFT channel portion. In order to obtain this structure, we need a PR pattern, whose part on the channel is thinner than the part on the data line. This PR pattern can be obtained by using a photomask, and its part on the channel has Lower transmission rates than elsewhere.

在形成一具有變化厚度之PR層圖型後,PR層圖型下方諸 層利闬P R層圖型做為一姓刻光罩而姓刻。首先,金屬層之 曝現部分即利用此一濕式蝕刻而蝕除,然後通道部分上之 薄PR層、曝現之歐姆接觸層及下方之半導體層同時蝕除, 但是資料線路下方部分除外。因此,通道部分之金屬層曝 現’資料線路上之較厚!^層剝除至一厚度且其他處之閘絕 緣層30曝現。其次,通道部分之金屬層以濕式蝕刻而曝現 出下方之歐姆接觸層,且曝現之歐姆接觸層以乾式蝕刻而 去除之’且完成一圖型。 其次,如圖4 1 A至41 C所示,一超過3 0 0 0埃之鈍化層8 0利 用Si Nx之CVD (化學氣體沉積)或有機絕緣物之旋塗法而積 置’且利用第四光罩而沿閘絕緣層3 〇製出圖型,藉由製出After forming a PR layer pattern with a varying thickness, the layers under the PR layer pattern, the PR layer pattern, are engraved as a surname mask. First, the exposed portion of the metal layer is removed by this wet etching, and then the thin PR layer on the channel portion, the exposed ohmic contact layer, and the underlying semiconductor layer are simultaneously removed, except for the lower portion of the data line. Therefore, the metal layer of the channel portion is exposed to a thicker layer on the data line! The layer ^ is stripped to a thickness and the gate insulation layer 30 elsewhere is exposed. Secondly, the metal layer of the channel part is exposed by the wet etching to expose the underlying ohmic contact layer, and the exposed ohmic contact layer is removed by the dry etching 'and a pattern is completed. Secondly, as shown in FIGS. 41A to 41C, a passivation layer 80 of more than 3 00 angstroms is deposited by CVD (chemical gas deposition) of Si Nx or spin-coating method of an organic insulator. Four photomasks are made along the gate insulation layer 30 to produce a pattern,

第45頁 557387 五、發明說明(41) 圖型則閘墊塊73、資料墊塊74及資料線即可曝現。 在最後步驟中,一導體層積置成具有400至500埃厚度,I 且利用第四光罩而製圖形成一導電圖型72、73、74,如圖 36至38所示。 如上所述,在第八實例中,光石版印刷步驟數量可藉由 沿資料線路62、64、65、66、68、69 —次製出半導體層圖 型而減少之。Page 45 557387 V. Description of the invention (41) The drawing block 73, data block 74 and data line can be exposed. In the final step, a conductor layer is stacked to have a thickness of 400 to 500 angstroms, and I is patterned using a fourth photomask to form a conductive pattern 72, 73, 74, as shown in FIGS. 36 to 38. As described above, in the eighth example, the number of light lithographic printing steps can be reduced by fabricating a semiconductor layer pattern along the data lines 62, 64, 65, 66, 68, 69.

藉由本發明,供液晶顯示器用之一薄膜電晶體陣列面板 之製造過程得以有效地簡化,同時閘墊塊及資料墊塊得以 受到保護,此外,一 L C D之漏電現象可減少。 圖式及說明書中已揭述本發明之典型較佳實例,其雖採 用特定辭句,但是此係概括性及闡釋性而非侷限性,本發 明之範疇應如以下申請範圍所載述者。With the present invention, the manufacturing process of a thin film transistor array panel for a liquid crystal display can be effectively simplified, and at the same time, the gate pad and the data pad can be protected, and in addition, the leakage current of an LCD can be reduced. The typical and preferred examples of the present invention have been disclosed in the drawings and the description. Although specific phrases are used, this is general and explanatory rather than limiting. The scope of the present invention should be as described in the following application scope.

第46頁Page 46

Claims (1)

557387 六、申請專利範圍 1 · 一種供一557387 6. Scope of patent application 1 · One for one 含以下 一第一 曰曰體陣歹丁 液晶顯示器用之薄膜電 〜 步驟: 一卞^面"造方 光石版印刷過程以形成一間線 法,包 利用 材上; 利用 一半導 材及閘 利用 體層上 將導 線路; 將資 利用 圖型上 2.如 閘線 線之閘 訊號之 四重 純化 3 ·如 閘線 線之閘 訊號之 一第二 體層、 線路上 一第三 電圖型 料線路 一第四 〇 申請專 路包括 極 N 及 閘墊塊 層具有 層具有 申請專 路包括 極、及 閘墊塊; %於 絕緣基 光石版印刷過程以形成一包括一 一歐姆接觸層及一資料導體眉 閘絶緣層、 ; ^ t四重層於基 光石版印刷過程以形成一導泰 电圖型於資料導 以形成一資料 未覆蓋之資料導體層部分蝕除 未覆蓋之歐姆接觸層蝕除;及 光石版印刷過程以形成一鈍化 層圖型於導電 利範圍第1項之方法,其中: 延伸於一第一方向之複數閘線 連接於各閘線一端且自一外部二做為閘線支 ; 1路接收掃描 第一接觸孔以曝現各閘墊塊;及 第二接觸孔以曝現各第一接觸孔。 利範圍苐1項之方法,其中: 延伸於-笛 . 連接於A 之複數閘線、做為閘線支 ;各閘線一端且自一外部電路接收掃描Contains the following thin-film electricity used in the first array of LCDs: Steps: One-sided surface " Creative lithography process to form a line method, covering the material; using half of the guide material and the gate Use the conductors on the body layer; use the resources on the pattern; such as the quadruple purification of the gate signal of the gate line; 3, such as one of the gate signals of the gate line; a second body layer; a third electrographic pattern on the line Circuit One: The 40th application road includes the pole N and the gate pad layer. There is a layer with the application road including the pole and the gate pad;% In the insulating base lithography printing process to form a layer including an ohmic contact layer and a document. Conductor eyebrow gate insulation layer; ^ t quadruple layer in the basic light lithography printing process to form a conductive Thai pattern on the data guide to form a data uncovered data conductor layer partially etched away the uncovered ohmic contact layer; And the method of forming a passivation layer pattern in the light lithography process to form the first conductive range, wherein: a plurality of gate lines extending in a first direction are connected to one end of each gate line and from an external two As the brake wire branch; 1-way receiving scan The first contact hole to expose each brake pad; and the second contact hole to expose each first contact hole. The method of item 1 of the profit range, which: Extends to-flute. Connects to the multiple gate lines of A as the gate line branches; one end of each gate line receives scanning from an external circuit 0:\58\58736.ptd 第47頁 557387 六、申請專利範圍 四重層具有第一接觸孔以曝現各閘墊塊; 導電圖型包括第一導電圖槊,係通過第一 於閘墊塊;及 接觸孔以連接 鈍化層具有第二接觸孔以曝現各第一導電圖型 4 ·如申請專利範圍第1項之方法,其中: 閘線路包括延伸於一第一方向之複數閘線 線之閑極、及連接於各閘線/端且自一外 =閘線支 訊號之閘墊塊; 卩電路接收掃描 資料線路包括延伸於第二方向以相交於閘線之 線、連接於各資料線一端且自一外部電路接收—与二= 之資料墊塊、連接資料線且鄰近於閘極之源極、^ = 閘極而位於源極相對也彻丨之褒極; ?; 一 W ,儿々;柯、徑孑目對立j則之;^ 1工, 導電圖型包括複數第一導電圖型,係形成於資 極及資料墊塊上,第二導電圖塑,係形成於汲極及像素ς ί圍=ϊ;ΐ接及於第二導電圖型且形成於由閘線及資料 料曝現像素極及第二開孔以曝現資 5.如申請專利範圍第4項之方法,其中鈍 ,曝現相鄰二資料線之間之半導體層部分,及有進第一二牛 ίΐί:,導體層曝現部分以利分離二資料線下方半導體 于6二^ : °月專利乾圍第5項之方法,#中像素極係重疊於 J ^ 且’丨置於像素極與閘線之間之半導體層部分係 O:\58\58736.ptd 第48頁0: \ 58 \ 58736.ptd Page 47 557387 6. The scope of the patent application has a first contact hole to expose the brake pads. The conductive pattern includes the first conductive pattern 通过, which passes through the first pad. ; And a contact hole to connect the passivation layer with a second contact hole to expose each of the first conductive patterns 4 · The method of item 1 in the scope of the patent application, wherein: the gate line includes a plurality of gate lines extending in a first direction The idler pole, and the brake pad connected to each gate line / end and from one outside = the gate line branch signal; 卩 The circuit receives the scanning data line including the line extending in the second direction to intersect the gate line, connected to each data One end of the line is received from an external circuit—a data pad with two =, a data line connected to the data line and adjacent to the source of the gate, ^ = the gate and located at the opposite side of the source; ; W, children; Ke and diarrhea are the opposite of j; ^ 1, the conductive pattern includes a plurality of first conductive patterns, which are formed on the electrode and the data pad, the second conductive pattern, Formed on the drain electrode and the pixel ί En ==; connected to the second conductive pattern and formed on the pixel electrode and the second opening exposed by the gate line and the data material to expose the current capital. The method of 4 items, in which the semiconductor layer portion between two adjacent data lines is exposed, and the first and second cattle are exposed: the exposed portion of the conductor layer facilitates the separation of semiconductors below the two data lines at 62: The method of item 5 in the patent, the pixel electrode in # is overlapped with J ^ and the part of the semiconductor layer placed between the pixel electrode and the gate line is O: \ 58 \ 58736.ptd page 48 557387 六、申請專利範圍 隔離於半導體層其他部分。 7·如申請專利範圍第5項之方法,其中閘絕緣層包括形 成於閘墊塊之間及資料墊塊之間之第一部分,鈍化層具有 第四=孔以曝現閘絕緣層之第一部分,及位於閘絕緣層第 一部分上之半導體層部分係去除,以利分離閘墊塊及資料 墊塊下方之半導體層部分。 、 8 ·如申凊專利範圍第5項之方法,豆鈍化層覆蓋 極邊緣。 八 i 素9極Ϊ:請專利範圍第5項之方法’其中第-開孔曝現像 I 〇 ·如申請專利範圍第5項之方法,立重 之貯存線路係形虑於其妯l ,、 、且、像素極 卜,i人罢认〜 、土材上,四重層即形成於貯存線路 ;, :貯存線路及像素極之間之半導體芦部八& 離於半導體層之其他部分。 門之牛㈣層邛刀係隔 II ·如申請專利範圍第^ 槽溝以曝現第一導電圖型及極之其:純化層具有複數 之半導體層附近,及進—含U間與相鄰像素極之間 體層之步驟。 餘除透過槽溝之曝現半導 12·如申請專利範圍第η項之 線及連接於二主線之支線,及’ ’其中閘線包括二主 分。 素核係重疊於閘線之一部 14.如申請專利範圍第i項之 部分中。 _ 其中導電圖型係由一557387 6. Scope of patent application Isolation from other parts of the semiconductor layer. 7. The method according to item 5 of the patent application, wherein the gate insulation layer includes a first part formed between the gate pads and the data pads, and the passivation layer has a fourth hole to expose the first part of the gate insulation layer. And the semiconductor layer portion located on the first part of the gate insulation layer is removed to facilitate the separation of the semiconductor layer portion under the gate pad and the data pad. 8. As in the method of claim 5 of the patent, the bean passivation layer covers the electrode edge. Eight elements and nine poles: Please refer to the method of the scope of the patent No. 5 'Among them-the open-hole exposure image I 0. If the method of the scope of the patent application No. 5 is adopted, the storage line of the serious consideration is based on its 妯 l, And, the pixel poles will be dismissed by the i ~~ On the earth material, the four layers are formed in the storage circuit ;: The semiconductor ashubeh between the storage circuit and the pixel electrode is separated from the other parts of the semiconductor layer. The burdock layer of the door is separated by a knife. II. If the patent application scope is ^ groove to expose the first conductive pattern and its poles: the purification layer has a plurality of semiconductor layers nearby, and the entrance-including U and adjacent The step of the body layer between the pixel electrodes. Except for the semi-conductor exposed through the trench 12. For example, the line in the patent application scope item η and the branch line connected to the second main line, and the gate line includes the two main points. The prime nucleus is superimposed on a part of the gate line 14. As in the part i of the scope of patent application. _ Where the conductive pattern is made by O:\58\58736.ptd 第49頁 13 ·如申睛專利範圍第11項之方 入部分及汲極之一端部係位於 决,其中源極具有一凹 557387 六、申請專利範圍 透明導體製成。 ,其中導電圖型係由 其中四重層之形成步 1 5 ·如申睛專利範圍第1 4項之方法 銦錫氧化物製成。 ’ 1 6 ·如申請專利範圍第丨項之方法, 驟包含以下子步驟: 上; 出一厚度依位置而變化 塗覆一光致抗蝕層於資料導體層 利用曝光及顯影將光致抗钱層製 之圖型; 曰衣 以曝現閘墊塊,形成一資 ’及曝現資料線路之間之 7'口光致抗钱層圖型钱刻四重層 料線路且其源極與汲極相互連接 閘絕緣層部分。 1 7 ·如申請專利範圍第丨6項之方法,复 一、 i ϊ:ϊ ?其源極與沒極相互連接之資料線:上取 成於第二部分之間。 弟—卩分者,係形 1 8·如申請專利範圍第丨6項之方法,盆 曝光係利用一光罩進行,光罩包括至钱層之 互不相同。 一4刀且其傳輸率 1 9·如申請專利範圍第丨8項之方法,其 部分係利用第二光石版印刷過程而去 Y、、、彖層之一 末端。 于 u曝現閘線路之 20·如申請專利範圍第19項之方法,其 接觸於閘線路曝現端之第一導電圖型。 弘圖型包括O: \ 58 \ 58736.ptd Page 49 13 · The square-shaped part and one end of the drain electrode in item 11 of the patent application scope are located, where the source electrode has a recess 557387 6. The patented transparent conductor system to make. Among them, the conductive pattern is made of indium tin oxide by the method of forming the four layers of the layer 15 as described in item 14 of the patent scope. '1 6 · The method according to item 丨 of the scope of patent application includes the following sub-steps: first; applying a photoresist layer with a thickness that varies depending on the position; applying a photoresist layer to the data conductor layer; Layered pattern; the layer is exposed to the brake pads to form a photo-resistant anti-money layer pattern and a four-layer material line with a 7 'mouth between the data and exposed data lines, and its source and drain Connect the gate insulation layers to each other. 1 7 · As for the method of applying for item No. 丨 6 of the patent scope, the first, i ϊ: ϊ? The data line whose source and pole are connected to each other: the upper part is taken between the second part. Brother-in-law, system type 18. If the method in the scope of patent application No. 6 is applied, the exposure of the basin is performed by using a photomask, which includes the photomask and the money layer. A 4-knife and its transmission rate 19 · As in the method of the patent application No. 丨 8, part of the method is to use the second light lithography process to remove one of the Y ,, and Y layers. Expose the gate circuit at u 20. If the method of the 19th scope of the patent application is applied, it will contact the first conductive pattern of the exposed end of the gate circuit. Hongtu type includes 557387 i六、申請專利範圍 21 ·如申請專利範圍第2 〇 圖型之;&鎞^ ^ ϋ項之方法,其中曝現第一導體 中。之接觸孔係利用第四光石版印刷過程而形成於純化層 2~2·問—後種:液示器用之薄膜電晶體陣列面板,包含: 甲1、.泉路’形成於一举 . 方向之福备Η始、、▲、、巴緣基材上,且包括延伸於一第一 之閘墊塊· ?、、、 接於閘線之閘極、及連接於閘線一端 閑絕緣層,旦右^s τ丨 & 成於閘線路及基材ΐ; 曝現間墊塊且以陣列形狀形 一半導體層,形成於閘絕緣層上; :資:斗線路,形成於半導體層上’,且包括延伸於一第二 μ二=二於閘線之複數資料線、鄰近於閘極之源極、分 離於罐及源極且相關於間極而位於源極相對立侧之波 極、及連接於資料線一端之資料墊塊,· 一導電圖型’包括形成於源極及資料線上之複數第一圖 型、形成於汲極上之第二圖型、形成於資料墊塊上之第二 圖型、及連接於第二圖型之像素極;及 弟一 一純化層’形成於導電圖型、半導體圖型及基材上,且 具有複數第一開孔以曝現像素極、第二開孔以曝現二相鄰 資料線之間之閘絕緣層、第三開孔位於閘墊塊上、及第四 開孔以曝現第三圖型; 其中貧料線路僅形成於導電圖型及半導體層之間,半導 體層形成於整個閘絕緣層上,但是第二開孔下方之部分除 外,及二相鄰資料線下方之半導體層部分係相互分離。557387 i VI. Application for patent scope 21 · As for the patent application scope No. 20 pattern, & 鎞 ^ ^ ϋ method, in which the first conductor is exposed. The contact holes are formed on the purification layer 2 ~ 2 · Q-after-type using the fourth light lithography process: the thin film transistor array panel for liquid display, including: A1,. 泉 路 'formed in one stroke. Direction of Fubei Η, ▲ ,, and Ba margin substrates, and include a brake pad that extends over a first ·? The gate electrode connected to the gate line, and the insulating layer connected to one end of the gate line, once ^ s τ 丨 & formed on the gate line and the substrate ΐ; expose the spacer block and form a semiconductor in an array shape Layer, formed on the gate insulation layer;: information line: formed on the semiconductor layer, and includes a plurality of data lines extending from a second μ == two to the gate line, a source adjacent to the gate, and a separation On the tank and the source and related to the intermediate electrode, the wave electrode on the opposite side of the source and the data pad connected to one end of the data line, a conductive pattern 'including a plurality of first formed on the source and the data line A pattern, a second pattern formed on the drain electrode, a second pattern formed on the data pad, and a pixel electrode connected to the second pattern; and a purification layer 'formed on the conductive pattern, semiconductor On the pattern and the substrate, and having a plurality of first openings to expose the pixel electrode, a second opening to expose the gate insulation layer between two adjacent data lines, a third opening on the gate pad, and The fourth opening is used to expose the third pattern; the lean line is formed only in the conductive pattern and the semiconducting Between the layers, the semiconductor layer is formed on the entire gate insulating layer, but the lower portion of the second opening separated from each other below the semiconductor layer, the part of the data lines and two adjacent lines. 第51頁Page 51 557387 ^、申請專利範圍 2 3,如申請專利範圍第2 2項之薄膜電晶體陣列面板,進 一步包含一接觸層形成於半導體層及資料‘線路之間,以具 有相同於資料線路者之配置,及減少半導體層及資料線路 之間之接觸電路。 2 4.如申請專利範圍第23項之薄膜電晶體陣列面板,其 中導電圖型進一步包括一第四圖形經由接觸孔以連接於閘 墊塊,及第三開孔曝現第四圖型。557387 ^ Patent application scope 23, such as the thin film transistor array panel of the 22nd patent application scope, further comprising a contact layer formed between the semiconductor layer and the data 'circuit to have the same configuration as the data circuit, And reduce the contact circuit between the semiconductor layer and the data line. 2 4. The thin film transistor array panel according to item 23 of the patent application, wherein the conductive pattern further includes a fourth pattern connected to the gate pad via the contact hole, and the fourth opening exposes the fourth pattern. 2 5.如申請專利範圍第23項之薄膜電晶體陣列面板,其 中像素極係重疊於相鄰之閘線,且夾置於像素極及閘線之 間之半導體層部分係隔離於其他部分。 2 6.如申請專利範圍第2 3項之薄膜電晶體陣列面板,其 中間絕緣層包括一第一部分形成於二閘墊塊及二資料墊塊 之間,鈍化層具有第五開孔以曝現閘絕緣層之第一部分, 及半導體層並未形成於第五開孔下方。 2 7.如申請專利範圍第2 3項之薄膜電晶體陣列面板,其 中鈍化層覆蓋像素極邊緣。 2 8.如申請專利範圍第2 3項之薄膜電晶體陣列面板,其 中第一開孔曝現像素極邊緣。25. The thin film transistor array panel according to item 23 of the patent application, wherein the pixel electrode is overlapped with an adjacent gate line, and the part of the semiconductor layer sandwiched between the pixel electrode and the gate line is isolated from other parts. 2 6. The thin film transistor array panel according to item 23 of the patent application, wherein the intermediate insulating layer includes a first part formed between the second gate pad and the second data pad, and the passivation layer has a fifth opening for exposure. The first part of the gate insulating layer and the semiconductor layer are not formed under the fifth opening. 2 7. The thin film transistor array panel according to item 23 of the patent application, wherein the passivation layer covers the edge of the pixel electrode. 2 8. The thin film transistor array panel according to item 23 of the patent application, wherein the first opening exposes the edge of the pixel electrode. 2 9.如申請專利範圍第2 8項之薄膜電晶體陣列面板,進 一步包括一貯存線路形成於基材上、重疊於像素極、及由 閘絕緣層覆蓋,其中夾置於貯存線路及像素極之間之半導 體層部分係隔離於其他部分。 3 0.如申請專利範圍第2 8項之薄膜電晶體陣列面板,其 中導電圖型係由銦錫氧化物製成。2 9. The thin film transistor array panel according to item 28 of the patent application scope, further comprising a storage circuit formed on the substrate, overlapped with the pixel electrode, and covered with a gate insulating layer, which is sandwiched between the storage circuit and the pixel electrode. The part of the semiconductor layer is isolated from the other parts. 30. The thin film transistor array panel according to item 28 of the patent application, wherein the conductive pattern is made of indium tin oxide. 第52頁 557387 板之製造方法,包含以下 3 1 · —種一薄膜雷曰 步驟: 、電曰曰體陣列面 塾光石版印刷過程以形成-包括複數i線及閉 積置一第一絕緣層、一 屬層於閘線路上; 導體層、一歐姆接觸層及一金 姆=層^先::::過程以形成-金屬層圖型、-歐 層具有陣列形狀配置且曹f =型及一第一絕緣層圖型,諸 積置一透明之導體層重豐於閘線路’但是閘墊塊除外; 包括-像ΐ極形成-透明之導體圖型, 冗餘資料墊塊及冗餘閘墊塊;、在、几餘源極、冗餘汲極、 敍除未由透明導體圖型覆’罢 之歐姆接觸層; a 金屬層邛分且去除其下方 積置一第二絕緣層; 、 形成—鈍化層圖型,直且 料、像素極及連接;;目鄰;料ΐΐϊ曝現閘墊塊、資 -除如透,孔而曝現之半導半導體層部分; 體層曝現V 範圍第31項之方法,進-牛… 絕緣層—之餘除步驟。後體曝現部分下方之第— 種溥膜電晶體之製造方法,八、 利用一第—光石版印刷過程以形成—3从下步驟: ___ G括複數閘線及閘Page 52 557387 Method for manufacturing a board, including the following 3 1-a kind of thin film thunder step: lithography printing process on the array surface of the electric array to form-including a plurality of i-lines and a first insulating layer A layer on the gate line; a conductor layer, an ohmic contact layer, and a Kim = layer ^ first :::: process to form-metal layer pattern,-European layer has an array shape configuration and Cao f = type and A pattern of a first insulating layer, where a transparent conductor layer is deposited more heavily than the gate line, except for the gate pad; including-like pole formation-transparent conductor pattern, redundant data pad and redundant gate pad Block ;, several source electrodes, redundant drain electrodes, ohmic contact layers that are not covered by a transparent conductor pattern; a metal layer is divided and a second insulating layer is removed underneath; —Passivation layer pattern, straight, material, pixel electrode and connection ;; adjacent; material exposed gate pads, data-except for semi-conductive semiconductor layer exposed through holes, holes exposed; bulk layer exposed V range The method of 31 items, including-insulation ... Below the exposed part of the first-a method of manufacturing a diaphragm film transistor, eight, using a first-lithographic printing process to form-3 from the following steps: ___ G including a plurality of gate lines and gates O:\58\58736.ptd 第53頁 557387 /、、申請專利範圍 塾塊之間線路; 半導體層、一歐姆接觸層及一金 積置一第一絕緣層、 屬層於閘線路上; 型將金屬層、歐姆接觸層、半導體層及第一絕緣層製出圖 以形成一金屬層圖型、一歐姆接觸層圖型及一半導體 諸層至少在閘線路上分離成二件,及一第一絕緣 图^覆盍於閘線路,但是閘墊塊除外; 積置一透明之導體層; 利用—哲 一 —弟三光石版印刷過程以形成一透明導體層圖型; ,除未由透明導體層圖型覆蓋之金屬層部分及下方歐姆 接觸層,,、,,、 _ . 乂形成一包括複數資料墊塊、源極及汲極及下方 人姆接觸層圖型之資料線路; 積置一第二絕緣層;及 w、^ ^ 一第四光石版印刷過程以形成一鈍化層圖型,其至 副3^、如申請專利範圍第33項之方法,其中第二光石版印 刷過程包含以下子步驟: 塗覆一光致抗蝕層於金屬層上; 少一又光,顯衫以形成一光致抗蝕層圖型,其具有至 4分^其厚度互為不同;及 一;抗蝕f蝕除金屬層、歐姆接觸層、半導體層及第 *及:較=二::第即:…層圖型之最薄部 接觸層、♦導體層及;;:厂刀以蝕除金屬層、歐姆 下方之第一絕緣層,及蝕除金屬層、O: \ 58 \ 58736.ptd Page 53 557387 / 、 The circuit between the patent application scope; the semiconductor layer, an ohmic contact layer and a gold layer, a first insulation layer, and a metal layer on the gate line; type The metal layer, the ohmic contact layer, the semiconductor layer, and the first insulating layer are patterned to form a metal layer pattern, an ohmic contact layer pattern, and a semiconductor layer separated into at least two pieces on a gate line, and a first An insulation pattern is applied to the gate line, except for the gate pads; a transparent conductive layer is deposited; the process of using a philosophical lithography process to form a transparent conductive layer pattern; The part of the metal layer covered by the layer pattern and the ohmic contact layer below, ,,,,, _. 乂 form a data line including a plurality of data pads, source and drain electrodes, and a pattern of contact layers below; A second insulating layer; and w, ^ ^ a fourth light lithographic printing process to form a passivation layer pattern, from the third to the third, such as the method of the scope of patent application item 33, wherein the second light lithographic printing process includes the following Sub-steps: coating The photoresist layer is on the metal layer; at least one is light, and the shirt is displayed to form a photoresist layer pattern, which has a thickness of up to 4 ^ and their thicknesses are different from each other; and one; the resist f removes the metal layer , Ohmic contact layer, semiconductor layer and the first and the second and third :: the first is: ... the thinnest part of the layer pattern contact layer, the conductor layer and ;; the factory knife to etch the metal layer, the second layer below the ohm An insulating layer, and an etched metal layer, O:\58\5B736.ptd 第54頁 557387 、申請專利範圍 歐巧接觸層及下方之半導體層 由第二部分防護之諸層,第二部分即 3 5 ·如申凊專利範圍第3 4項之方法 曝光係利用H進行,光罩包括至 互不相同。 36·如申請專利範圍第35項之方法、 於步進is解析度之長缝,或利用 材料形成。 卿 #37.如申請專利範圍第36項之方法 第:光罩以形成閘墊塊及一第二光罩 一光罩之傳輸率不同於第二光罩者。 38·如申請專利範圍第34項之方法 型之第一部分係位於閘墊塊上。 3 9·如申請專利範圍第38項之方法 圖型之金屬層、歐姆接觸層及第—絕 下子步驟: 、 利用第二、三部分做為一餘刻停止 圖型下方之金屬層、歐姆接觸層、半層; 利用灰化過程去除光致抗蝕層之第 之金屬層;及 但且 不去除第二部分下方 最厚部分。 其中光致抗蝕層之 少三部分且其傳輸率 其中光罩具有較小 率互不相同之至少二 其中光罩係分為一 以形成其他處,且第 其中光致抗蝕層 圖 其中沿光致抗飯層 緣層蝕除步驟包含以 件而姓除光致抗蝕層 導體層及第一絕緣 二部分,以曝現下 方 利用光致抗钱層之第三部分做為一蝕刻停止件而蝕除金 屬層、歐姆接觸層及下方半導體層之曝現部分。 一 40·如申請專利範圍第33項之方法,其中半導體層係由O: \ 58 \ 5B736.ptd Page 54 557387, patent application scope Ou Qiao contact layer and the semiconductor layer below are protected by the second part, the second part is 3 5 The method exposure is performed using H, and the photomask is included to be different from each other. 36. If the method according to item 35 of the scope of patent application is used, a long slit with step resolution is used, or a material is formed. Qing # 37. If the method of applying for the scope of patent No. 36 is the first: a photomask to form a brake pad and a second photomask. The transmission rate of a photomask is different from that of the second photomask. 38. The first part of the method according to item 34 of the patent application is located on the brake pad. 3 9 · If the metal pattern, ohmic contact layer of the method pattern of the 38th item of the patent application, and the first-next sub-step: 1. Use the second and third parts as a stop to stop the metal layer and ohmic contact below the pattern. Layer, half layer; removing the first metal layer of the photoresist layer by an ashing process; and without removing the thickest part below the second part. Among them, there are three parts of the photoresist layer and its transmission rate. Among them, the photomask has at least two different rates. Among them, the photomask is divided into one to form other parts. The photoresist layer is etched away and the photoresist layer conductor layer and the first insulating two parts are removed by a piece, and the third part using the photoresist layer is exposed as an etching stopper. The exposed portions of the metal layer, the ohmic contact layer and the underlying semiconductor layer are etched away. -40. The method according to item 33 of the patent application, wherein the semiconductor layer is formed by 第55頁 557387 六、申請專利範圍 一__—_ 非晶矽製成。 由4」’:定申 方:.二種八供一液晶顯示器用之薄膜由晶體陣列面板製造 万泛 包含以下步驟·· 墊:,*包括複數閘線及連接於閘線之複數閉 位於有—顯示區及—周邊區之基材上,閘線大致 位於頌不&内及閘墊塊大致位於周邊區内; 導:2 p,:閘絕緣層、一半導體層、一歐姆接觸層及-導體層於閘線路上; 塗覆一光致抗蝕層於金屬層上; 利用曝光及顯影以形成一光致抗蝕層 位置而改變; 序反你依 利用一光石版印刷過程而將金屬層、歐姆接觸層、半 體層及間絕緣層一次製出圖型,以形成一金屬層圖型、一 第一歐姆接觸層圖型及一半導體層圖型,且曝現閘墊塊· 積置一導體層; ’ 利用一光石版印刷過程以形成一導體層圖型,其包括複 數像素極以覆蓋部分金屬層,及複數分離導體層圖型以覆 蓋其他部分金屬層且相關於閘極而位於像素極之相對立 側; 去除像素極及分離導體層圖型之間之金屬層部分及下方 歐姆接觸層,以形成一資料線路,包括複數資料線、資料 墊塊、源極及汲極,及下方之第二歐姆接觸層圖型;及、 557387 六、申請專利範圍 形成一鈍化層。 型係僅形申成項之方法,其尹光致抗钱層圖 在金屬層圖型上传金屬層圖型上,光致抗蝕層圖型 層、歐姆接觸層顯示區之其他處上,及金屬 驟包含以下子步驟· 層及閘絕緣層之一次製出圖型步 二:周$區令之金屬層曝現部分以曝 層之餘刻方法,去险ί it 姆接觸層及半導體 下方之金屬層;,、.·"不區中之較薄光致抗蝕層,以曝現 去除顯示區t之金屬層曝現邻 利用一可以一次飾^^ #刀以曝現歐姆接觸層,·及 之蝕刻方法,歐姆接觸層 層及開絕緣層 曝現周邊區中之閘墊塊且去除及閘絕緣層,以 之曝現部分。 ' 人姆接觸層及半導體層 44. 如申請專利範圍第42項之方法,農 孔以曝現像素極。 八中錄•化層具有開 45. 如申請專利範圍第44項之方法,复 括複數冗餘資料線以覆蓋資料線、冗餘資ζ-層圖型—包 料墊塊及冗餘閘墊塊以覆蓋閘墊塊。、、" 以復盖資 46. 如申請專利範圍第45項之方法,爱 孔以曝現冗餘閘墊塊及冗餘資料墊塊/、,匕層具有開 47. 如申請專利範圍第42項之方法’進一牛勺 路之形成步驟,共同線路包括複數 ^匕括/、同線 、丨」兒極,可與像素極Page 55 557387 6. Scope of patent application __—_ Made of amorphous silicon. By 4 ″ ': 定 申 方 :. Two kinds of eight films for one liquid crystal display are manufactured by crystal array panel. Includes the following steps: · Pad: * Including multiple gate lines and multiple closed lines connected to the gate lines. — Display area and — On the substrate of the peripheral area, the gate lines are located approximately in the Song & and the gate pads are located approximately in the peripheral area; Conductor: 2 p ,: gate insulation layer, a semiconductor layer, an ohmic contact layer and -The conductor layer is on the gate line; a photoresist layer is coated on the metal layer; the position of the photoresist layer is changed by using exposure and development; the order is based on the use of a light lithography process to convert the metal Layers, ohmic contact layers, half-body layers, and inter-insulating layers are patterned at once to form a metal layer pattern, a first ohmic contact layer pattern, and a semiconductor layer pattern, and a gate pad is exposed. A conductor layer; 'using a light lithography process to form a conductor layer pattern, including a plurality of pixel electrodes to cover a portion of the metal layer, and a plurality of separate conductor layer patterns to cover other portions of the metal layer and located in relation to the gate Pixel Phase Opposite side; remove the metal layer between the pixel electrode and the separated conductor layer pattern and the ohmic contact layer below to form a data line, including multiple data lines, data pads, source and drain, and the second below Ohm contact layer pattern; and, 557387 6. Form a passivation layer within the scope of patent application. The method of applying the model is only to form a term. The Yin photoinduced anti-layer pattern is uploaded on the metal layer pattern, the photoresist layer pattern layer, the rest of the ohmic contact layer display area, and the metal layer. Contains the following sub-steps · One step of drawing the pattern of the insulating layer and the gate insulating layer Step 2: The exposed part of the metal layer of the week area is exposed to the exposed layer to remove the contact layer and the metal layer under the semiconductor ;,. · &Quot; Thinner photoresist layer in the area, in order to expose the metal layer of the display area t. The adjacent area can be exposed at once using a ^^ #knife to expose the ohmic contact layer, and In the etching method, the ohmic contact layer and the open insulation layer expose the gate pads in the peripheral area and remove the gate insulation layer to expose a portion. 'Human contact layer and semiconductor layer 44. If the method of the scope of patent application No. 42 is applied, the hole is exposed to the pixel electrode. The 8th layer of the recording layer has a 45. If the method of the 44th scope of the patent application, multiple redundant data lines are included to cover the data lines, redundant data ζ-layer pattern-packing pads and redundant gate pads Block to cover the brake pad block. 、, " To cover the capital 46. If the method of applying for the scope of the patent 45th item, love holes to expose the redundant brake pads and redundant data pads /, the dagger layer has an opening of 47. The 42-item method 'forms a step of forming a bull's spoon. The common circuit includes plural ^ 括 /, the same line, and the child pole, which can be compared with the pixel pole. 第57頁 557387Page 57 557387 六、申請專利範圍 在基材上產生電場 4 8·種供液晶顯示器用之 _ 方法’包含以下步驟. 溥馭電晶體陣列面板製造 形成一包括複數間線、連 包括複數共同電極之丘π的=於閘線之閘極的閘線路及一 形成-間絕緣層;型:;;: =緣基材上; 形成-半導體層圖型於閘絕緣ΐ上及共同線路; 形成一歐姆接觸層圖型於 ^ ; 形成-資料線路於歐姆接觸層=上; =接於資料線之源極、分離於源極之;;複數資料 夕卜;及 復皿貝科線路’但是一部分没麵除 形成複數像素極,係連接於沒極且 場; …、u兒極產生電 其中源極與汲極之分離係藉由使用一光致 光石版印刷過程進行,且光致抗蝕層圖型包=蝕層圖製欠 ,於源極及汲極之間,一第二部分較第—部八二弟一部分 4分較第一部分薄。 刀厚及一笨 49·如申請專利範圍第48項之方法,其 姆接觸層及半導體層係利用一光罩形成。〃 v束路、蜂 50·如申請專利範圍第49項之方法,其中閘浐 ^體圖型、歐姆接觸層圖型及資料線路 層、肀 下子步驟: 〜成步驟包| 積置閘絶緣層、半導體層、歐姆接觸層及 灰屬層;Sixth, the scope of the application for a patent generates an electric field on the substrate. 4 8 · Methods for liquid crystal displays _Methods' include the following steps. = Gate line at the gate of the gate line and a formation-inter-insulation layer; type: ;;: = on the edge substrate; formation-semiconductor layer pattern on the gate insulation layer and common line; formation of an ohmic contact layer pattern Type in ^; formation-data line on ohmic contact layer = on; = connected to the source of the data line, separated from the source; plural data lines; and multiple Beco lines, but a part is not divided to form the plural The pixel electrode is connected to the non-electrode and field; ..., the u-electrode generates electricity, and the separation of the source electrode and the drain electrode is performed by using a photolithography lithography process, and the photoresist layer pattern package = etch The layer drawing system is inferior. Between the source and the drain, a second part is 4 points thinner than the first part of the 82nd part. Blade thickness and clumsiness 49. If the method according to item 48 of the patent application is adopted, the contact layer and the semiconductor layer are formed by using a photomask.束 v beam road, bee 50 · If the method of the scope of the application for the 49th item, where the gate ^ body pattern, ohmic contact layer pattern and data line layer, the following sub-steps: ~ 成 步 包 | Build the gate insulation layer , Semiconductor layer, ohmic contact layer and gray metal layer; 557387 六、申請專利範圍 塗覆一光致抗蝕層於金屬層上; 經由光罩以曝光光致抗蝕層; ^將光致抗蝕層顯影以形成光致抗蝕 係位於資料線路上; 敍除第三部分下方之金屬層、歐姆 分、沿著部分金屬層及下方歐姆接觸 之某些厚度,以形成資料線路 半導體圖型;及 去除光致抗姓層圖型。 5 1 ·如申請專利範圍第50項之方 姆接觸層圖型及半導體層圖形 驟: < ’成 利用濕式或乾式蝕刻蝕除第三八 以曝現歐姆接觸層; σ刀 沿著第一部分以乾式蝕除 下方半導體層,以沪芸+ + 。卩分 方之閘絕緣層及第一部分下方 蝕除第一部分下方之金屬声屬 完成資料線路及歐姆接觸層^型刀及 O:\58\58736.ptd 第59頁 層圖型,其第二部分 接觸層及半導體層部 層之第一部分、及第 、歐姆接觸層圖型及 ’其中資料線路、歐 步驟包含以下子步 下方之金屬層部分, 下方之歐姆接觸層及 圖型曝現第三部分下 層;及 下方歐姆接觸層,以557387 6. Apply for a patent coverage on a metal layer; expose the photoresist layer through a photomask; ^ develop the photoresist layer to form a photoresist system on the data line; Describe the thickness of the metal layer under the third part, the ohmic points, some thickness along the part of the metal layer and the ohmic contact below to form the semiconductor pattern of the data line; and remove the photoresistive layer pattern. 5 1 · If the pattern of the square contact layer and the pattern of the semiconductor layer in item 50 of the scope of the patent application are as follows: < 'Etch 38 through wet or dry etching to expose the ohmic contact layer; Part of the underlying semiconductor layer is dry-etched to Hu Yun + +.卩 Segment of the gate insulation layer and the first part to remove the metal sounds below the first part are complete data lines and ohmic contact layers. ^ Type knife and O: \ 58 \ 58736.ptd page 59 layer pattern, the second part The first part of the contact layer and the semiconductor layer, and the pattern of the ohmic contact layer and the pattern of the ohmic contact layer and the data line and the European step include the metal layer portion below the following substeps, and the third portion of the ohmic contact layer and pattern is exposed. Lower layer; and ohmic contact layer below
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