TW553791B - A method of manufacturing inner conducting layer of heat pipe using brazing process - Google Patents

A method of manufacturing inner conducting layer of heat pipe using brazing process Download PDF

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TW553791B
TW553791B TW91134022A TW91134022A TW553791B TW 553791 B TW553791 B TW 553791B TW 91134022 A TW91134022 A TW 91134022A TW 91134022 A TW91134022 A TW 91134022A TW 553791 B TW553791 B TW 553791B
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Prior art keywords
brazing
metal
heat pipe
pipe
heat
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TW91134022A
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Chinese (zh)
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TW200306898A (en
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Leu-Wen Tsay
Ren-Kae Shiue
Yuan-Cheng Liao
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Leu-Wen Tsay
Ren-Kae Shiue
Yuan-Cheng Liao
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Abstract

A method of manufacturing inner conducting layer of heat pipe makes use of brazing process. The steps include, depositing braze filler on the inner surface of metal tube, placing metallic net (or metallic wire) on the braze filler and finally brazing the above metallic tube in order to join metallic net (or metallic wire) onto the inner surface of the metal tube.

Description

553791 91134022 五、發明說明(1) 發明所屬之技術領域:553791 91134022 V. Description of the invention (1) Technical field to which the invention belongs:

法 本/二為;用種Λ用严銲製程製作熱導管内導層之方 發明中使用石更銲製程將金 廣之方 於熱導管之内管壁,以右^I 或金屬線)固定並接著 中,發生金屬網(或金屬線)與孰導: : J或使用過程 位的現象。使用此方法所/作:^ 2官壁發生剝離或移 熱導官之散熱效率、可靠度及製程良率。 頁议义。 先前技術: 由於現今電腦的工作頻率越來越高,造 元件所產生的熱量,也隨著電腦t4冤細内各式 t丨現者也細之運异速度提升而增 例如:電腦内之中央處理器(CPU)及晶片組,皆合於使用 中發出高熱量。特別是電腦内之中央處理器於執曰行運算處 理的過程中,會產生大量的熱量而必須以散熱器進行冷 卻,以防止該元件因過熱而當機或損毀。而目前又以筆記 型電腦内發熱元件散熱的問題最為嚴重。現今在筆記型電 腦内大多使用銅製的熱導管(heat pipe)進行cpu或其他發 熱元件的散熱。純銅本身具有非常高的熱傳導率(4 . 〇丨W / cm/K)’遠南於一般常見的金屬材料如:鐵(〇.8〇2w/cm/K) 、鎳(0.907W/cm/K)、鈦(〇.219W/cm/K)、紹(2.37W/cm/K)The method / 2 is; the method of making the inner guide layer of the heat pipe with a strict welding process of the species Λ In the invention, the stone welding process is used to fix the Jin Guangfang to the inner pipe wall of the heat pipe, and then fix it with the right (I or metal wire) In the process, the metal net (or metal wire) and the conductor: J or the phenomenon of using the process bit occur. What this method does / makes: ^ 2 The heat dissipation efficiency, reliability, and process yield of the thermal conductivity after the wall is peeled off or moved. Pages of justice. Prior technology: Due to the increasing frequency of computers today, the heat generated by components is also increasing with the speed of various types of computers in the computer t4. For example, the speed of the computer is increased, such as: the center of the computer The processor (CPU) and chipset are suitable for generating high heat during use. In particular, the central processing unit in the computer generates a large amount of heat during the execution of computational processing and must be cooled by a radiator to prevent the component from crashing or being damaged due to overheating. At present, the heat dissipation problem of the heating elements in the notebook computer is the most serious. Today, copper heat pipes are mostly used in notebook computers to dissipate heat from CPUs and other heat-generating components. Pure copper itself has a very high thermal conductivity (4.00 W / cm / K) 'far south than common metal materials such as: iron (0.802w / cm / K), nickel (0.907W / cm / K), titanium (0.2219W / cm / K), Shao (2.37W / cm / K)

• ··等。純銅及其合金由於具有高熱傳導性質,故廣泛的 被應用於各式散熱元件内。 銅製熱導管之原理是利用冷卻劑(Coolant),在熱導 管之熱端受熱後蒸發變為氣態,其體積會急速膨脹並在管 内形成一種急速流動之氣流。此氣流會以高速往熱導管之• ··Wait. Pure copper and its alloys are widely used in various heat sinks due to their high thermal conductivity. The principle of the copper heat pipe is to use a coolant (Coolant). When the hot end of the heat pipe is heated, it evaporates to a gaseous state, and its volume will expand rapidly and form a rapidly flowing airflow in the pipe. This airflow is directed at the heat pipe at high speed.

第5頁 553791 案號 91134022 Λ_3. 曰 修正 五、發明說明(2) 冷端方向流動,並在冷端管壁處凝結成過飽和蒸氣或液態 後,再經由管壁之毛細現象流回導管之熱端。如此藉由熱 導管内之冷卻劑因受熱及冷卻而循環不已,並將電腦内之 發熱元件的熱量移除。 製作熱導管之關鍵技術在於熱導管内壁必須製成一個 相當粗糙的表面,以增進流體(冷卻劑)毛細現象及提升熱 對流效率。為了達成上述的目標,現今產品有各式各樣的 做法,例如:在原本光滑的銅管内壁,或刮槽、或#刻使 其表面粗链化,或有壓紋、或在銅管内填充金屬細網與銅 管内壁接觸,以增進銅管内壁的毛細流作用。其中現今最 常使用的方式是在銅管内填充金屬細網。 熱導管外觀可以為扁平狀或圓管。舉例而言,現有 常見的製程是使用純銅管,先於其中置入捲好之金屬網, 再以機械力加壓成扁平狀,以增加熱導管與散熱元件之接 觸面積,並提升其熱傳遞效能。其後,於抽真空低壓狀態 下充填注入冷卻劑,再將管口加壓密合後,以電弧銲接或 氣銲的方式,將管口封銲並達成氣密。 如上所述,欲製作一高效率之熱導管,管内必須能有 強烈之毛細流作用。現今最常使用之方式,是在銅管内填 充捲成圓柱狀之金屬網與銅管内壁接觸,以達成上述增強 毛細流作用的目標,而此現有製程中的缺點將分述如下。 首先,在銅管内填充銅金屬細網於壓製過程中,可能發生 分佈不均勻的現象,因而嚴重影響其效能。舉例而言,若 於壓製過程中管内發生金屬網因不正常扭曲、變型或重 疊,而產生金屬細網於壓製過程中形成在管内分佈不均勻Page 5 553791 Case No. 91134022 Λ_3. Revision V. Description of the invention (2) Flowing in the direction of the cold end and condensing into a supersaturated vapor or liquid at the cold end tube wall, and then flowing back to the heat of the duct through the capillary phenomenon of the tube wall end. In this way, the coolant in the heat pipe is circulated due to heating and cooling, and the heat of the heating elements in the computer is removed. The key technology for making a heat pipe is that the inner wall of the heat pipe must be made into a rather rough surface to improve the capillary phenomenon of fluid (coolant) and improve the efficiency of thermal convection. In order to achieve the above goals, today's products have various methods, such as: roughening the surface of the original smooth copper pipe, or the groove, or #carved to make the surface rough chain, or embossed, or in the copper pipe The fine metal mesh is in contact with the inner wall of the copper pipe to enhance the capillary flow of the inner wall of the copper pipe. Among them, the most commonly used method today is to fill a fine metal mesh in a copper pipe. The appearance of the heat pipe can be flat or round. For example, the current common process is to use a pure copper tube, and place a rolled metal mesh in it before pressing it into a flat shape with mechanical force to increase the contact area between the heat pipe and the heat dissipation element and improve its heat transfer. efficacy. After that, the coolant is filled and injected under a low-pressure vacuum state, and then the nozzle is pressurized and tightly sealed, and the nozzle is sealed and arc-sealed by arc welding or gas welding. As mentioned above, to make a high-efficiency heat pipe, it is necessary to have a strong capillary flow in the pipe. The most commonly used method today is to fill a cylindrical metal mesh into a copper tube and contact the inner wall of the copper tube to achieve the above-mentioned goal of enhancing capillary flow. The disadvantages of this existing process will be described below. First of all, during the pressing process, the copper metal fine mesh is filled in the copper pipe, and uneven distribution may occur, which seriously affects its efficiency. For example, if the metal mesh in the tube is abnormally twisted, deformed or overlapped during the pressing process, the metal fine mesh is formed in the tube and unevenly distributed in the tube during the pressing process.

第6頁 553791 _案號91134022_年月曰 修正_ 五、發明說明(3) 的現象,此時不但可能造成熱導管阻塞,亦可能造成部分 區域之銅網與銅管内壁剝離,而導致此熱導管效能降低或 失效。其次,使用此傳統製程將隨著其所製作熱導管之直 徑增加,發生銅網與銅管内壁剝離之機率亦隨之增加,因 而導致其良率降低。最後,若熱導管因使用規格的要求而 必需加以彎曲變形,這將導致熱導管於彎曲過程中,易發 生局部阻塞阻止氣流,或銅網與銅管内壁剝離而造成阻擋 毛細流流動的現象,造成此熱導管的效能降低或失效。 方 之 層 導 内 管 導 熱 作 製 程 製 銲 ίι 用 利 種 一 為 明 容發 内3 明 發 本 著程 接過 並用 定使 固或線η 屬 Η的 I續喊後 網於 屬免 金避 將效 程有 製以 銲, 硬壁 用管 使内 中之 明管 發導 。熱 法於 線 屬 金 或 j · C此率 網用效 屬使熱 金。散 生象之 發現管 ,的導 中位熱 方Page 6 553791 _Case No. 91134022_ Revised Year of the Month_ V. The phenomenon of (3) of the invention, at this time not only may cause heat pipe blockage, but also may cause the copper mesh and inner wall of the copper pipe to peel off in some areas, resulting in this. Reduced or ineffective heat pipes. Secondly, using this traditional process will increase the diameter of the heat pipe produced by it, and the probability of the copper mesh and the inner wall of the copper pipe peeling will increase, which will cause its yield to decrease. Finally, if the heat pipe needs to be bent and deformed due to the requirements of the use specifications, this will cause the heat pipe to easily block and prevent airflow during the bending process, or the copper mesh and the inner wall of the copper pipe peeling off to cause capillary flow. Causes the effectiveness of this heat pipe to decrease or fail. The heat conduction of the inner tube of the square tube is used to make the welding process. Use a kind of material for Ming Rongfa. 3 Mingfa took it in the process and used a fixed line or wire. The effective process is to weld, and the hard-walled tube guides the inner bright tube. The thermal method is effective for the wire metal or j · C. Discovery of the astigmatism tube

以 係 明碎 等 發)^ •1 本C 列 下剩 填 銲 所用成 法使完 驟 步 移善 或改 離效 剝有。 生以率 發可良 壁將程 管,製 内管及 管導度 導熱靠 熱之可 )#作的 製中 及 上 之 壁 管 内 管 屬 金 於 置 線 屬 金 或 填 銲 時及 此; , 間 上之 之z 料線 填 M金 曰干 於網 置屬 金 與 壁 内 管 網屬 屬金 金於谱介 •1將 •1 C料 線 屬 金 或 網 金 合 接 以 程 製 銲 項 〇 行壁 進管 管内 屬之 金管 述屬 上金 \1/ 式 方 施 實 此 用 使 ο 法 方 之 層 導 内 管 導 熱 作 製 程 製 銲 用 利 Uttul 種(It is issued by the Department of Ming-Bei, etc.) ^ • 1 The method used in the remaining fill-in of column C is to make the step complete or to remove the effect. It can be used to make a good wall of the tube, the inner tube and the tube's conductance. The heat can be transmitted by the heat.) # The inner tube of the upper tube and the upper tube are made of gold when the wire is placed or filled or welded; In the middle of the z material line, fill in M gold, and dry it in the metal of the network and the metal pipe in the wall. In the introduction of the spectrum • 1 the • 1 C material line or the metal of the metal is welded to the process. The gold pipe inside the wall-entry pipe is described as gold. The / 1 / method uses this method to make the heat conduction of the layered inner pipe of the French method for the welding process. Uttul

第7頁 -^Ά 911340^9 發明說日法以之熱導管’將可以有 體^度及製程良率。兹以下列實例L 散熱效 之叫而4。第一圖為使用本發明之方、去^、、、田呪明本發明之 t j面圖。圖中Π ^人Ρ 1月之方去製作熱導管内暮爲 料,0中(1)為金屬網(或金屬線),U ¥層 :金屬管。其製作方法詳。m?真 g ( 3 )内部進行適當 百先,先將金 =管⑺内管壁之上。此金;管以硬f填料(2)置於 傳¥ <糸數’如:銅、銀、鋁全屬及V:材貝必需具有高熱依上、十、2的材科疋純銅。至於硬銲填料材質之、Ρ ® 依上述金屬管材質不同 、:材貝之4擇,可銲合厶 ^释势巷銀基、鋁基或钽其成t °金。一般純銅管較常使用钿其$你甘&丞滇鏢基硬 外,硬銲埴祖r9^ π ^ 基或銀基硬銲填料。此 壓製定型Π:為膏狀、片材、線材或粉末經 埴士將金屬網(或金屬線)(1)置於硬銲 金屬铜ΐ 硬銲填料(2)將介於金屬管(3)内壁鱼 二j、.,罔(或金屬線)(1)之間。最後,將上述内含金屬網/、 線)(1)及硬銲填料(2)之金屬管(3)進行硬銲製程,= 口曰並固定金屬網(或金屬線)(1)於金屬管(3)之内管壁。硬 ,製程,一種接合製程,主要是指在母材不發生熔化的前 題下’藉由硬銲填料發生熔化並形成接點,且此製程溫度 必品大於攝氏4 5 0度。如上所述之硬銲製程可以使用:火 焰硬銲(torch brazing)、爐體硬銲(furnace brazing)、 真空硬I干(vacuum brazing)、高週波硬銲(induction b r a z i n g)、浸潤硬銲(d i p b r a z i n g)、電阻硬銲 (resistance brazing)、擴散硬銲(diffusion brazing)、紅外線硬銲(infrared brazing)、電子束硬銲 五 方 率 具 月 曰 修正Page 7-^ Ά 911340 ^ 9 It is said that the heat pipe used by Japan and France ’will have a physical degree and a process yield. The following example L is called the heat dissipation effect4. The first figure is a t j plane view of the present invention using the method of the present invention. In the picture, ^^ P is used to make the interior of the heat pipe for January. (0) (1) is a metal mesh (or metal wire). U ¥ layer: metal pipe. Its manufacturing method is detailed. m? True g (3) The appropriate one hundred first, first gold = above the inner wall of the tube. This gold tube is placed with a hard f-filler (2) and is placed under the "number" such as: copper, silver, aluminum, and V: materials must have high heat according to the above, 10, 2 materials, pure copper. As for the brazing filler material, P ® is different from the above-mentioned metal pipe materials: 4 materials can be welded together. ^ Release potential silver, aluminum or tantalum into t ° gold. In general, pure copper pipes are more commonly used, which are brazed and brazed with dart base or silver-based braze fillers. This compression molding type: for paste, sheet, wire or powder, the metal mesh (or metal wire) (1) is placed on brazed metal copper by brazier. The brazed filler (2) will be between the metal pipe (3) Inner wall fish two j,., 罔 (or metal wire) (1). Finally, the above-mentioned metal pipe (3) containing the metal mesh / wire (1) and the brazing filler material (2) is subjected to a brazing process, and the metal mesh (or metal wire) (1) is fixed to the metal The inner tube wall of the tube (3). Hard, manufacturing process, a bonding process, mainly refers to the fact that under the premise that the base material does not melt, ‘the brazing filler material melts and forms a contact, and the temperature of this process must be greater than 450 ° C. As mentioned above, the brazing process can be used: flame brazing (furch brazing), furnace brazing (vacuum brazing), vacuum brazing (induction brazing), dipbrazing (dipbrazing) ), Resistance brazing (diffusion brazing), diffusion brazing (infrared brazing), electron beam brazing

第8頁 '553791Page 8 '553791

後elenon beam brazing)...等硬銲製程。經過硬銲f程 辟,,金=馮(或金屬線*)(1)固定並接著於熱導管之内管、 ΐν入可//丈避免於後續的製造或使用過程中,發生全屬網 (或ΐ屬線)與熱導管内管壁發生剝離或移位的現象罔 管弟例為應用上述原理所製做之另一種型式的敎導 苐=圖為使用I發明之方法製作平板型 m。圖中視圖"為㈣面“之局部放大圖。i = 片。首先,將-適當大小的金屬GfU為,屬薄 (2),再將金屬網(或金屬線)(丨} 硬銲填料 ^ ^ 八1)置於硬銲填料Ϊ* “仃硬銲製程以接合並固定金屬網(或金線八感 缚片(3)上。將上述經硬銲製裎後之金、只 ')於^屬 網(或金屬線)(1 )的面相對後接入,π屬j片(3 ),έ金屬 (或金屬線)(1 )的平板型導熱管。"以芝成内含金屬網 使用此硬銲製程接著並固定全屬 管内,最大的好處在於當導熱管應屬用線)於導熱 内部空間設計的要求,可能必須^織曲政…t杈組時,因 如何加工及變%,均可保證此經硬二:m無論外在 屬網(或金属線),不會與金屬管並固定之金 確保熱導管内毛細流之通行無阻。毛生釗離。如此將可 上述之具體實施例是用來詳細 徵及功效,對於熟悉該項技藝人士1 _ S明之目的、特 該具體實施例作部分變更或i改,=言,、根據上述說明對 範疇。以任何更動與潤飾在不脫:=脫離本發明之精神 均應屬於本發明之適用範圍。 X明之基本精神下,After elenon beam brazing) ... wait for the brazing process. After the brazing process, gold = Feng (or metal wire *) (1) is fixed and then connected to the inner tube of the heat pipe. Ϊ́ν 入 可 // To avoid the occurrence of the entire network in the subsequent manufacturing or use process (Or metal line) peeling or displacement of the inner wall of the heat pipe. The tube example is another type made by applying the above principle. The guide is shown in the figure. . The view in the picture is a partial enlarged view of the "face." I = sheet. First, the metal GfU of appropriate size is thin (2), and then the metal mesh (or metal wire) (丨) is brazed. ^ ^ 8 1) Placed on the brazing filler Ϊ * "仃 brazing process to join and fix the metal mesh (or gold wire eight sense binding piece (3). After the above brazing, the gold, only ') A flat plate type heat pipe with a metal sheet (3) and a metal (or metal wire) (1) connected to the rear side of the metal net (or metal wire) (1). " Using this brazing process with Zhicheng's internal metal mesh and then fixing all the pipes, the biggest advantage is that when the heat pipe should be a wire) in the design requirements of the heat transfer internal space, it may be necessary to weave the tune ... During the assembly, due to how to process and change the percentage, this can be guaranteed to be hard two: m regardless of the external network (or metal wire), it will not be fixed with the metal pipe to ensure that the capillary flow in the heat pipe is unobstructed. Mao Shengzhao leaves. In this way, the specific embodiment described above is used for detailed characteristics and effects. For the purpose of the person skilled in the art, the specific embodiment is partially changed or modified, and the scope is based on the above description. Any modification and retouching without departing from: = Departing from the spirit of the present invention shall belong to the scope of application of the present invention. In the basic spirit of X Ming,

553791 _案號91134022_年月日_1TL·_ 圖式簡單說明 第一圖為使用本發明之方法製作熱導管内導層之剖面圖。 第二圖為使用本發明之方法製作平板型熱導管内導層之剖 面圖。 圖式中元件代表符號簡單說明: 1 -金屬網(或金屬線) 2 -硬銲填料 3-金屬管553791 _Case No. 91134022_year month_1TL · _ Brief description of the drawing The first figure is a cross-sectional view of the inner conducting layer of a heat pipe made by the method of the present invention. The second figure is a cross-sectional view of the inner guide layer of a flat-type heat pipe made by the method of the present invention. Brief description of the components in the figure: 1-Metal mesh (or metal wire) 2-Brazing filler material 3- Metal pipe

第10頁Page 10

Claims (1)

、553791 案號91134022 年月日 修正 六、申請專利範圍 空硬銲、高週波硬銲、浸潤硬銲、紅外線硬銲其中一種。 7. 如專利申請範圍第5項所述一種利用硬銲製程製作熱導 管内導層之方法,其中硬銲填料之材質包含任選自銅基、 銀基合金而成的群體之至少一種。 8. 如專利申請範圍第5項所述一種利用硬銲製程製作熱導 管内導層之方法,其中金屬管之材質為銅金屬。553791 Case No. 91134022 Amendment 6 、 Scope of patent application Air brazing, high frequency brazing, immersion brazing, infrared brazing. 7. A method for manufacturing an inner conducting layer of a heat pipe by a brazing process as described in item 5 of the scope of the patent application, wherein the material of the brazing filler material includes at least one group selected from a copper-based and a silver-based alloy. 8. A method for manufacturing an inner conducting layer of a heat pipe by a brazing process as described in item 5 of the scope of patent application, wherein the material of the metal pipe is copper metal. 第12頁Page 12
TW91134022A 2002-05-21 2002-05-21 A method of manufacturing inner conducting layer of heat pipe using brazing process TW553791B (en)

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