TW541385B - Embossed fabrics and method of making the same - Google Patents

Embossed fabrics and method of making the same Download PDF

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Publication number
TW541385B
TW541385B TW088114542A TW88114542A TW541385B TW 541385 B TW541385 B TW 541385B TW 088114542 A TW088114542 A TW 088114542A TW 88114542 A TW88114542 A TW 88114542A TW 541385 B TW541385 B TW 541385B
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TW
Taiwan
Prior art keywords
fabric
patent application
item
scope
paper
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TW088114542A
Other languages
Chinese (zh)
Inventor
Joseph P Botelho
Jeffrey Scott Denton
James G Donovan
John M Hawes
Joseph Gerald O'connor
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Albany Int Corp
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Publication of TW541385B publication Critical patent/TW541385B/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00Wet end of machines for making continuous webs of paper
    • D21F1/0027Screen-cloths
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/006Making patterned paper

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  • Treatment Of Fiber Materials (AREA)
  • Paper (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Decoration Of Textiles (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Woven Fabrics (AREA)
  • Medicinal Preparation (AREA)
  • Coloring (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)

Abstract

An industrial process fabric is embossed in a device, such as a continuously operating two-roll calender having a preselected embossing pattern. The roll(s) of the calender may alternatively themselves be engraved or etched to provide the embossing. Embossing takes place with controlled temperature, pressure, speed and gap (between the rolls) settings. The fabric may be a forming, press, dryer or TAD fabric used in paper and pulp production, pulp forming fabric or an engineered fabric used to produce nonwoven textile products by meltblowing, spunbonding, hydroentangling or air laid needle punching.

Description

^1385 ^1385 五 經濟部智慧財產局員工消費合作社印製 、發明說明(1) 曼i背景 1 ·發明領域 、本發明係關於-種無端織物,更定言之,係關於一笔 作為用來衣造濕置產品,例如紙,紙板,及衛生紙和紙吁 產品;造紙,例如使用泥漿過濾器的造紙工業,化學沖淡 為’利用空氣乾燥法製造薄織物及紙巾的工業;及由溶口次 (meltblowing) ’ 紡結(spunb〇nding),水纏(hydr觀t⑽糾叫 或空氣平針打孔製得薄織物及紙巾產品所用的工業用織物 的織物。此等工業用織物包括,但不限於不織物帶;用於 製造不織物的壓花,輸送集支撐織物;過濾織物及過濾布 。工業用”織物也包括,但不限於造紙程序各階段中用來 輸送紙漿的其它造紙機織物(成型,壓製及乾燥機織物)。 定言之,本發明係關於各種可以用來將纖維素纖維網膜製 程二度空間結構且用於製造不織物的織物。 2.習知技藝之描述 在造紙程序期間,纖維素纖維往係藉由在造紙機的成 型區段裡將纖維紙漿,亦即纖維素織物的水溶液沈積於移 動成型織物上而形成。將大量的水經由成型織物從紙漿中 排出’留下纖維素纖維網在成型織物的表面上。 典型地,新形成的纖維素纖維網從成型區段進入包括 一系列壓製夾具的壓製區段。纖維素纖維網係通過被壓制 夾具壓製織物支撐的壓製夾具,或經常通過壓製織物 之間 。在壓製步驟中,纖維素纖維網受到壓縮力而將水擠出 並將網中的纖維素纖維網黏到另一個網,使纖維素纖維網 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 4 541385 A7 B7 五 、發明說明( 變成紙片。水被壓製織物或多種織物吸收,理想而言,不 會回到紙片。 紙片最後進入乾燥機區段,該乾燥機區段可以包括至 少一系列的可轉動乾燥機鼓輪或内部由蒸汽加熱的汽缸。 將新形成的紙片倒入被乾燥機織物順序圍繞每個鼓輪的蜿 L路仏,其保持紙片緊罪在鼓輪表面上。經加熱之鼓輪係 使紙片的水含量經由蒸發作用降低至所要的程度。 應瞭解,成型,壓製及乾燥機織物在造紙機上全部 採用热端圈環的形式並且發揮輸送機的功效。更瞭解的是 ,造紙程序係為以所要之速度進行的連續方法。也就是說 ,纖維紙漿連續沈積於成型區段内的成型織物上,然而同 時將新製得的紙片再從乾燥機區段出來後捲在滾筒上。 在製造一些紙產品,例如紙巾,面酯及紙棉的時候, 空氣乾燥法,舉例而言,係取代上述的施壓脫水法。在空 氣乾燥法裡,將新形成的纖維素纖維網從成型織物直接轉 移到透氣空氣乾燥(TAD)織物。 工氣經由纖維素纖維網及經由TAD織物導入以使脫水 程序連續進行。以真空轉移活板,熱空氣鼓風機,真空箱 或金屬抱’預乾機滾筒及其他元件驅動空氣。空氣係將纖 維杈製網成TAD織物的表觀,使纖維網得到三度空間的结 構。 。在纖維素纖維_製於勘織物後,將其轉移至最後 乾又在此也可以戳印。在最後的乾燥階段裡, 織物係使纖維網轉移至已加熱的鼓輪,例如乾燥機 (210 x 297 公釐) --------^---------^—^1 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 541385 經濟部智慧財產局員工消費合作社印製 A7 1 B/ 五、發明說明(3 ) 鼓輪,以供最厚乾燥之用。在轉移期間,可以藉由戮印方 式將數個網部分密集成特定圖案,以產生具有密集及不密 集區域的結構。具有此等多區域結構的紙產品一直廣為消 費者所接受。藉由在其編織結構上戳印釣爪圖案而在網中 產生多區域的早期TAD織物係由us.專利第3,3〇1,观所 提出。 TAD織物的後續改良包括織物編織結構的樹脂框架結 構。該類型的TAD織物可以在戳印期間使連續或不連續圖 案以除了鉤爪以外的任何所要形式存在於纖維網上。該類 型的TAD織物係揭示於u.s•專利第4,514,345 ; ; 4,529,480 ;及4,637,859號。 ’ 除了戳印步驟以外,或戳印步驟以外的替代步驟,可 以藉由壓花步驟提高使用空氣乾燥法所製得之紙產品的價 值,該壓花步驟係使纖維網添加視覺魅力及有助於體積、 柔軟度及伸展性。壓花步驟通常被視為最後或接近最後的 步驟,當紙網乾燥時,該壓光機裡紙產品通過由二個滾筒 所形成的夾具:-個滾筒表面平滑而另一個表面刻有圖案 。紙片在通過二個滾筒之間時,將從滾筒表面取得一定程 度的圖案。然而,有些紙片厚度損失,這是不想要得到的 結果。 在其它用途裡,可以將織物用於形成濕置,乾置,熔 吹及紡結,及其上壓有圖案的不織物織品。 發明概述 本發明係為-種工業方法織物,其設計作為用於製造 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------^--------- (請先閱讀背面之注意事項再填寫本頁) 6 541385 A7 B7 五、發明說明(4 不織物織品的成型,壓製,乾燥,TAD,泵成型,或工程 用織物,其為無端圈環形式並以輸送機運作。織物本身係 壓印最終設計給欲製造之產物的表面紋路。本發明也關於 一種壓印所要圖案之織物的方法。 壓花織物的方法係包括使用其上具有經過加熱之壓花 部分的裝置,該壓花部分具有二個對立設置的元件,其間 織物可以每隔一段預定時間間格壓縮一定程度。例如裝置 可以是二滾筒式壓光機,其一或二個滾筒可以是络刻或經 過蝕刻,以進行連續壓花。也可以使用具有上及下平台= 平台式壓製機,如果用途認為該壓製機適合的話。 使用具有預定的壓花圖案,而且其能夠容易將壓花圖 案改成另一圖案,例如藉由改變烙刻壓光機滾筒來改變圖 案。 除此之外,壓花圖案係提供使所要的壓花織物用在多 種用途的多功能性。所要壓花織物的性質係視壓花進行之 條件下某程序變數的控制及編織基材的選擇而定。程序變 數包括時間,溫度,壓力,間距設定及滾筒組成物。 圖式的簡要說明 因此,本發明之優點將可實現,其說明係以下列圖式 做參考。 第1圖係為本發明壓花成型織物的放大上視圖; 第2圖係為第1圖所示之壓花織物的放大剖面圖; 第3圖係為以第〗圖之壓花成型織物所形成的紙片的上 視圖;以每分鐘80米的速度形成紙片,紙片基礎重量為每 本紙張尺度適用中國國家標準(CNS)A4規格(2j〇 X 297公釐)^ 1385 ^ 1385 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the People ’s Republic of China, and description of the invention (1) Mani Background 1. The field of invention, the present invention is about a kind of endless fabric, and more specifically, it is about a penny used for Clothing wet products, such as paper, cardboard, and toilet paper and paper products; papermaking, such as the paper industry using mud filters, chemical dilution to the 'air-drying manufacturing of thin fabrics and paper towels industry; and meltblowing) 'spunbonding, hydroentanglement (hydr view) or air flat-pin punching to produce thin fabrics and industrial fabrics used in tissue products. These industrial fabrics include, but are not limited to Fabric belts; embossing for the production of non-woven fabrics, conveying and supporting fabrics; filter fabrics and filter cloths. "Industrial" fabrics also include, but are not limited to, other paper machine fabrics (forming, Pressing and drying of woven fabrics.) In short, the present invention relates to a variety of woven fabrics which can be used for the two-dimensional structure of cellulosic fiber webs and for the manufacture of non-woven fabrics. 2. Description of known techniques During the papermaking process, cellulose fibers are formed by depositing a fiber pulp, that is, an aqueous solution of a cellulose fabric, on a mobile forming fabric in a forming section of a paper machine. A large amount of water is drained from the pulp through the forming fabric, leaving the cellulosic fibrous web on the surface of the forming fabric. Typically, the newly formed cellulosic fibrous web passes from the forming section into a pressing section including a series of pressing jigs. Fibers The plain fiber web is pressed by a pressing jig supported by the pressing jig to press the fabric, or often between pressing the fabric. In the pressing step, the cellulose fiber web is subjected to a compressive force to squeeze out water and stick the cellulose fiber web in the web. Go to another net, make the paper size of cellulose fiber net apply the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -------- order --------- line · ( Please read the precautions on the back before filling this page) 4 541385 A7 B7 V. Description of the invention (It turns into a paper sheet. Water is absorbed by the pressed fabric or a variety of fabrics, ideally, it will not return to the paper sheet. The paper sheet finally enters into the dry The section, which can include at least a series of rotatable dryer drums or steam-heated cylinders inside. Pour newly formed pieces of paper into winding L roads that are sequentially surrounded by each dryer drum fabric It keeps the paper sheet tight on the surface of the drum. The heated drum wheel system reduces the water content of the paper sheet to the desired level through evaporation. It should be understood that the hot end of the papermaking machine is used for forming, pressing and drying. The form of loops and the function of the conveyor. It is better understood that the papermaking process is a continuous method at the desired speed. That is, the fiber pulp is continuously deposited on the forming fabric in the forming section, but at the same time the The newly prepared paper sheet is then taken out of the dryer section and rolled on a roller. When manufacturing some paper products, such as paper towels, facial esters and paper cotton, the air drying method, for example, replaces the above-mentioned pressure dehydration. law. In the air-drying method, the newly formed cellulosic fibrous web is transferred directly from the formed fabric to a breathable air-dried (TAD) fabric. The working gas is introduced through the cellulose fiber web and through the TAD fabric so that the dehydration process is continuously performed. Air is driven by vacuum transfer flaps, hot air blowers, vacuum boxes or metal hug 'pre-dryer drums and other components. The air system made the web of the fiber branch into the appearance of the TAD fabric, so that the fiber web had a three-dimensional structure. . After the cellulose fibers are made in the survey fabric, they are transferred to the final dryer and can also be stamped here. In the final drying stage, the fabric transfers the web to a heated drum, such as a dryer (210 x 297 mm) -------- ^ --------- ^ — ^ 1 (Please read the notes on the back before filling out this page) Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 541385 Printed by the Employees’ Cooperative of the Intellectual Property Bureau of the Ministry of Economics, A7 1 B / V. Description of the invention (3) Drum wheel, For thickest dry use. During the transfer, several mesh sections can be closely integrated into a specific pattern by printing to produce a structure with dense and non-dense areas. Paper products with such a multi-region structure have been widely accepted by consumers. Early TAD fabrics that produced multiple areas in the net by stamping a pattern of fish fingers on its woven structure were proposed by US. Patent No. 3,301. Subsequent improvements to the TAD fabric include a resin frame structure of the fabric weave structure. This type of TAD fabric can cause a continuous or discontinuous pattern to exist on the fiber web in any desired form other than the claws during stamping. This type of TAD fabric is disclosed in U.S. Patent Nos. 4,514,345; 4,529,480; and 4,637,859. '' In addition to the stamping step, or an alternative step other than the stamping step, the value of paper products made by air-drying can be increased by an embossing step, which adds a visual appeal to the fiber web and helps For volume, softness and stretchability. The embossing step is usually regarded as the last or near-last step. When the web is dry, the paper product in the calender passes through a jig formed by two rollers: one roller surface is smooth and the other surface is engraved with a pattern. As the paper passes between the two rollers, a pattern will be obtained from the surface of the rollers. However, some paper thicknesses are lost, which is an unwanted result. Among other uses, fabrics can be used to form wet, dry, melt-blown and spun knots, as well as non-woven fabrics with patterns embossed on them. SUMMARY OF THE INVENTION The present invention is an industrial method fabric, which is designed to be used for manufacturing this paper. The standard of China National Standards (CNS) A4 (210 X 297 mm) is applicable. -------- ^ ---- ----- (Please read the precautions on the back before filling this page) 6 541385 A7 B7 V. Description of the invention (4 Non-woven fabric molding, pressing, drying, TAD, pump molding, or engineering fabric, which is The endless loop is in the form of a conveyor. The fabric itself is embossed with a surface texture that is ultimately designed for the product to be manufactured. The invention also relates to a method of embossing a fabric of a desired pattern. The method of embossing a fabric includes using it A device having a heated embossing part, which has two elements arranged opposite to each other, during which the fabric can be compressed to a certain extent at predetermined intervals. For example, the device can be a two-roller calender, one of which The two rollers can be engraved or etched for continuous embossing. It is also possible to use a press with an upper and lower platform = platform type, if the use considers the press to be suitable. Use with a predetermined pressure Pattern, and it can easily change the embossed pattern into another pattern, for example, by changing the embossing calender roller. In addition, the embossed pattern provides the desired embossed fabric for multiple uses. Versatility. The nature of the embossed fabric depends on the control of a program variable and the choice of the woven substrate under the conditions of embossing. The program variables include time, temperature, pressure, distance setting and roller composition. Figure Therefore, the advantages of the present invention will be realized, and its description is based on the following drawings: Figure 1 is an enlarged top view of the embossed fabric of the present invention; Figure 2 is shown in Figure 1 Figure 3 is an enlarged cross-sectional view of the embossed fabric; Figure 3 is a top view of the paper sheet formed by the embossed fabric of the first figure; the paper sheet is formed at a speed of 80 meters per minute, and the basis weight of the paper sheet is applicable to each paper size China National Standard (CNS) A4 specification (2j〇X 297 mm)

訂 線· (請先閱讀背面之注意事項再填寫本頁) Φ 7 541385 A7 經濟部智慧財產局員工消費合作社印製 五、發明說明(5 平方米27克; 第4圖係為由第i圖之壓花成型織物以每分鐘12〇〇米_ 紙片基礎重量為每平方米16克所形成的紙片社視圖;及 第5圖係為包括二滾筒壓光機之壓花裝置的概略剖面 圖 &.隹具· It寬羞> 例的詳細說明 請參考圖式,第1圖係顯示壓花織物1〇的放大上視圖 ,其例如是用於造紙的形成織物。然而,如前所述,壓花 織物也可以是壓製織物,乾燥織物,TAD織物,紙聚成型 織物,或工程用織物(亦即,在濕置,乾置,溶吹及纺結 方法裡用於製造不織物織品的織物)。通常,這些類型織 物每個可以疋較佳由聚合樹脂材料,例如聚醯胺及聚酯 樹脂材料擠型之紗織成。可以使用包括多長絲及單長絲的 各種、、y有各種對於施行本發明而言沒有極大重要性的紗 可:該目的使用,而且,如熟習此項技藝者所知,織物可 以是單層或多層,織物或不織物,而且可以包括棉絮纖維 。同樣地’也已知載體織物的滲透性在紙片的性質,不論 物理或美觀性質的發展上都扮演著整合的角色。 如織物10所示,正方形或鑽石形的元件12係壓花於織 物10上。此乃為織物10平面内變形的結果,如第2圖所示 。該觀點裡,織物係在區域14裡變形或壓縮。織物1〇的一 側16包括壓花部分,然而反側18仍是平坦的。壓花部分可 以在=面内(如目所示)或平面外,其中取代織物1〇的材料 得側有σ卩分隆起而另一側則有對應的下壓部分。 本紙張尺^適用X观公餐)---- --------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 541385 經濟部智慧財產局員工消費合作社印製 A7 __________B7__ 五、發明說明(6 ) 明知考第3圖及第4圖,其係顯示使用第1圖及第2圖之 壓花織物所製得的紙產物的平面圖。第3圖所示的紙片19 係在造紙機的形成區段内以每分鐘8〇〇米的速度製得,紙 片基礎重量為每平方米27克。如圖所示,織物⑺内的壓花 部分造成紙片内產生鑽石形狀圖案的外觀。 第4圖係說明由壓花織物1〇以每分鐘12〇〇米之速度製 得的紙片22,紙片基礎重量為每平方米⑽。在此織物二 内的壓花部分12也造成紙片内有鑽石形狀圖案的外觀。 如圖所示,壓花織物係在欲形成之材料内形成圖案。 應注意,本發明也包含使用以無端圈環壓花的織物。該無 端圈壞係以輸送機的方式進行,而非利用壓漿滾筒,壓光 機滾筒,或其他類型紙或織品壓花方法進行。 請參考第5圖,#係顯示本發明之一較佳具體實施例 ,該實施例係經由二滾筒式壓光機3〇在織物上連續進行壓 花方法。雖然將壓光機視為較佳的方式,但是也可以使用 平台式壓製機,如果環境許可的話。 如圖所示,二滚筒式壓光機30係由第一滚筒32及第二 滚筒34所形成。可以將壓光機(一或二個滾筒)絡刻或姓刻 以供壓花之用。 將織物10飼進形成於第一及第二滾筒32,34之間的夾 具36,该滾筒係依照箭頭所示的方向旋轉。將壓光機的 滾筒32,34加熱至適當溫度。滾筒32,34的旋轉速度係由 欲在夾具36裡壓花織物所需的滯留時間管理,所需的力量 係藉由將第一及第二滾筒32,34壓縮一起至所需程度的方 本紙張尺度適用中國國家標準(CNS)A4規格(2〗0 X 297公1 ) --------訂---------線 C請先閱讀背面之注意事項再填寫本頁) 9 541385 A7 五、發明說明(7 式提供。Threading · (Please read the notes on the back before filling this page) Φ 7 541385 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (5 square meters 27 grams; Figure 4 is from Figure i Embossed fabric with a paper base weight of 16 grams per square meter at a rate of 12,000 meters per minute. Figure 5 is a schematic sectional view of an embossing device including a two-roller calender & .Equipment · It's wide shame> For details, please refer to the drawings. Figure 1 shows an enlarged top view of the embossed fabric 10, which is, for example, a forming fabric used for papermaking. However, as described above Embossed fabrics can also be pressed fabrics, dry fabrics, TAD fabrics, paper polyform fabrics, or engineering fabrics (ie, used to make non-woven fabrics in wet, dry, melt blown and spun methods. Fabrics). Generally, each of these types of fabrics can be preferably woven from extruded yarns of polymeric resin materials such as polyamide and polyester resin materials. Various types including multifilaments and single filaments can be used. Various for the implementation of the present invention Yarns of great importance can be used for this purpose, and, as known to those skilled in the art, fabrics can be single or multi-layer, woven or non-woven, and can include cotton wool fibers. Similarly, carrier fabrics are also known The permeability of paper plays an integral role in the development of paper properties, whether physical or aesthetic. As shown in fabric 10, square or diamond-shaped elements 12 are embossed on fabric 10. This is the plane of fabric 10 The result of the internal deformation is shown in Figure 2. In this view, the fabric is deformed or compressed in the region 14. One side 16 of the fabric 10 includes an embossed portion, but the reverse side 18 is still flat. The embossed portion It can be in the plane (as shown in the picture) or out of the plane, where the material replacing the fabric 10 has a sigma ridge on the side and a corresponding pressing part on the other side. ) -------- Order --------- Line (Please read the notes on the back before filling this page) 541385 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 __________B7__ V. Description of the invention (6) Figures 3 and 4 of the test are clearly known. FIG 1 shows a plan view of the FIG embossed fabric prepared paper product of a second. The paper sheet 19 shown in Fig. 3 was produced in the forming section of the paper machine at a speed of 800 meters per minute, and the basis weight of the paper sheet was 27 grams per square meter. As shown in the figure, the embossed portion in the fabric stack creates the appearance of a diamond-shaped pattern in the paper sheet. Figure 4 illustrates a paper sheet 22 made from an embossed fabric 10 at a speed of 12,000 meters per minute. The paper sheet has a basis weight of 为 per square meter. The embossed portion 12 in this fabric 2 also gives the appearance of a diamond-shaped pattern in the paper sheet. As shown, the embossed fabric is patterned in the material to be formed. It should be noted that the invention also encompasses the use of fabrics embossed with endless loops. The endless loop failure is carried out in the form of a conveyor, rather than using a pressure roller, a calender roller, or other types of paper or fabric embossing methods. Please refer to FIG. 5, # shows a preferred embodiment of the present invention. This embodiment is a continuous embossing method on a fabric via a two-roller calender 30. Although calenders are considered a better approach, flatbed compactors can also be used, if circumstances permit. As shown in the figure, the two-roller calender 30 is formed of a first roller 32 and a second roller 34. The calender (one or two rollers) can be engraved or surnamed for embossing. The fabric 10 is fed into a clamp 36 formed between the first and second rollers 32, 34, and the roller is rotated in the direction indicated by the arrow. The calender rollers 32, 34 are heated to the appropriate temperature. The rotation speed of the rollers 32, 34 is managed by the residence time required to emboss the fabric in the clamp 36, and the required force is a formula that compresses the first and second rollers 32, 34 together to the required degree Paper size applies Chinese National Standard (CNS) A4 specification (2) 0 X 297 male 1 -------- Order --------- Line C Please read the precautions on the back before filling in this Page) 9 541385 A7 V. Description of the invention (provided in 7 forms).

本發明可以用於使形成織物壓花,以供在使用壓光機 夾具的造紙期間,利用替代壓花乾或半乾紙片的方式製造 具有預定z方向表觀之壓出輪廓的紙片,及工製造具有輕 重分別之預定矩形圖案的平版紙,其中的織物品質各显而 且這些區域的密度也不同。當然,也包括上述壓花的壓製 織物,乾燥織物,TAD織物,紙漿形成織物,及工程用織 物。織物的製造可以包含不同路徑及變數。該觀點H 括許多替代性織物,製法考慮所用的方法,牵涉的變數, 及欲壓花的織物。 就所用的方法而[有各種替代方法可利用。考慮使 用二滾筒式壓光機。此可以包括使用二個都是由鋼做成的 壓光餘筒。-壓光機滾筒可以被另一個平滑的滚筒壓印 。或者疋,-滾筒可以被另—個具有吻合反面壓花部分的 滾筒以母壓紋壓印而具有隆起的壓花部分(公壓紋)。不使 用二個鋼製遷光機滾筒的話,一滾筒可以是鋼做成而立上 有壓花部分(或其上有套筒),而另-個具有較軟聚合表層 的滾筒則可以是平滑或其上也有圖案。 織物昼化的程度可以不同。可以是織物的整個寬度或 其任一部份或區段。 可能需要加熱或預熱欲壓花的織物,因此可以利用加 熱裝置。此可以湘例如熱空氣箱,可以是上述壓光機一 或二個滾筒的經受熱滾筒,遠紅外線加熱器或任何其它適 用於該目的之裝置進行。 本紙張尺度剌巾關家财(CNSM4規格⑵f 297公釐)The present invention can be used for embossing a fabric for making an embossed paper sheet with a predetermined z-direction appearance during papermaking using a calender fixture, instead of embossed dry or semi-dry paper, Manufacture of lithographic paper with predetermined rectangular patterns with different weights, in which the fabric quality is different and the density of these areas is also different. Of course, the above-mentioned embossed embossed fabrics, dry fabrics, TAD fabrics, pulp forming fabrics, and engineering fabrics are also included. Fabrication can include different paths and variables. This view H includes many alternative fabrics, the manufacturing method considers the method used, the variables involved, and the fabric to be embossed. There are various alternatives available depending on the method used. Consider using a two-roller calender. This may include the use of two calenders made of steel. -The calender cylinder can be embossed by another smooth cylinder. Alternatively, the roller can be embossed with a female embossing with a raised embossed portion (male embossing) by another roller having an embossed portion on the opposite side. Instead of using two steel lighter rollers, one roller can be made of steel with an embossed part (or a sleeve on it), and the other roller with a softer polymer surface can be smooth or There are also patterns on it. The degree of fabric weathering can vary. It can be the entire width of the fabric or any part or section thereof. The fabric to be embossed may need to be heated or preheated, so a heating device may be used. This can be done, for example, with a hot air box, a heated roller with one or two rollers as described above, a far-infrared heater or any other device suitable for this purpose. Size of this paper: Guan Jiacai (CNSM4 size ⑵f 297 mm)

(請先閱讀背面之注意事項再填寫本頁) Φ--------tr---------線. 10 541385 五、 A7 發明說明(8 ) 請參考欲進行麗花的織物,此等織物可以是與典型用 於目前造紙或不織物織品製程中的任何織物。織物較佳為 具有編織基材的類型,而且可以是成型,壓製機,tad, 紙漿成型,或工程用織物,其係視欲利用織物的用途而定 可以使用其它基本支擇結構,包括利用交旋一起之材 料長條所形成的結構,如u.s. 5機656^,26μ76所述 ,該案在此以參考方式併人本案。同樣地,#作為壓製機 織物時’鎖環狀織物係以針織方式敷置於基材的_或二側 。熟習此項技藝者所知的其它結構也可以使用。 最終控制織物的變數包括滾筒及織物的溫度,滾筒間 的壓力,滾筒的速度,壓花或滾筒圖帛,及滚筒間的間距 。每個狀況裡不需要強調所有的變數。例如,當使用設定 於滾筒間的間距時,滾筒間的所得壓力係證實抵抗織物變 形的抗力。機械的水力係保持滾筒間的間距。滾筒可以具 有不同的溫度設定’而視涵蓋的環境而定可以預熱或不預 熱織物。 所述的方法係造成表觀改變及所得的織物有滲透性。 將類似壓花滾筒圖案的圖案轉移給織物。該圖案可能是由 平面内變形所致’在此織物的公額夾保持—定而且包括 圖案的區域㈣壓縮。該情況裡,織物具有印上圖案的側 邊及光滑的側邊。圖案也可能由於平面外變形所致,在此 公稱織物鉗夾由於材料物理性移出織物原本平面外而增加 。該情況裡,圖案存在於兩側邊上,―側邊包括對應反側 --------------------訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印制衣 11 541385 A7 -------— B7 __ 五、發明說明(9 ) 上之凹處的凸起部。該情況裡,可以壓縮或不壓縮。 、了利用〗、心控制印上圖案之區域裡的壓縮量來改變 、織物的流體(空氣及水)渗透性。高溫及高壓最後會造成壓 花區域裡的織物炫化,使區域完全密封。此乃造成”炼合 ⑽m-n。),,情況。列程度但沒㈣化的壓縮導致產生屋 化區域裡的織物滲透性小於原有滲透性,但是不會降到零 。如果用it許可的話’這些區域裡的滲透性可以在所要的 範圍内改變。 因此可以看出,經由選擇所要的方法(當然,也包括 运擇施行方法的元件)。控制涵蓋的變數,及選擇欲壓花 的織物種類,上述的方法可以用來獲得所要之經壓花的工 業用織物。 經由本發明可以實現其優點,雖然在此詳細說明具體 實施例以使本發明之内容更完整地呈現,但是其範圍應不 限於此,而是由附錄之申請專利範圍決定。 --------^---------^ IAWI (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 12 541385 A7 _B7_ 五、發明說明(10) 元件標號對照 1 〇…織物 12…壓花部份 14…區域 16…織物的一側 18…反側 19…紙片 22…紙片 30···二滾筒式calender 3 2…第一滾筒 34···第二滾筒 36…夾具 ---------------------訂---------^ IAWI (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 13(Please read the notes on the back before filling this page) Φ -------- tr --------- line. 10 541385 V. A7 Invention Description (8) Please refer to Fabrics, such fabrics can be any fabric that is typically used in current papermaking or non-woven fabric manufacturing processes. The fabric is preferably of the type having a woven substrate, and may be a molding, pressing machine, tad, pulp molding, or engineering fabric, depending on the intended use of the fabric. Other basic alternative structures may be used, including the use of The structure formed by rotating the long strips of material is as described in US 5 machine 656 ^, 26μ76. This case is hereby incorporated by reference. Similarly, when # is used as the press fabric, the 'lock loop fabric' is knitted on the _ or both sides of the base material in a knitted manner. Other structures known to those skilled in the art may be used. The final controlling fabric variables include the temperature of the drum and the fabric, the pressure between the drums, the speed of the drum, the embossing or drum pattern, and the distance between the drums. It is not necessary to emphasize all variables in each situation. For example, when the distance set between the rollers is used, the resulting pressure between the rollers proves resistance to deformation of the fabric. The hydraulic system of the machine maintains the distance between the drums. The drums can have different temperature settings ' depending on the environment covered, the fabric may or may not be preheated. The method described results in an apparent change and the resulting fabric is permeable. A pattern similar to the embossing cylinder pattern is transferred to the fabric. The pattern may be caused by in-plane deformation 'held in the fabric's placeholder clip—and the area including the pattern is compressed. In this case, the fabric has patterned sides and smooth sides. The pattern may also be caused by out-of-plane deformation. Here the nominal fabric clamp is increased due to the physical movement of the material out of the original plane of the fabric. In this case, the pattern exists on both sides, ―the side includes the corresponding reverse side -------------------- order --------- ( Please read the notes on the back before filling out this page) Printed clothing for the consumer co-operatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 11 541385 A7 -------— B7 __ V. Protrusions in the recess on the description of the invention (9) unit. In this case, it may be compressed or uncompressed. In order to change the fluid (air and water) permeability of the fabric, the compression amount in the printed area is controlled by the heart. High temperature and high pressure will eventually cause the fabric in the embossed area to dazzle and completely seal the area. This is the cause of "refining and mixing m-n.), The situation. The degree of columnarization but the uncompressed compression results in the permeability of the fabric in the housing area is less than the original permeability, but it will not drop to zero. If you use it to permit 'The permeability in these areas can be changed within the desired range. Therefore, it can be seen that by selecting the desired method (including, of course, the elements of the operational method). Controlling the variables covered, and selecting the ones to be embossed The type of fabric, the above method can be used to obtain the desired embossed industrial fabric. The advantages can be achieved through the present invention. Although the specific embodiments are described in detail here to make the content of the present invention more complete, its scope Should not be limited to this, but determined by the scope of the patent application in the appendix. -------- ^ --------- ^ IAWI (Please read the notes on the back before filling this page) Ministry of Economic Affairs The paper size printed by the Intellectual Property Bureau's Consumer Cooperatives applies the Chinese national standard (CNS) A4 specification (210 X 297 mm) 12 541385 A7 _B7_ V. Description of the invention (10) Comparison of component numbers 1 〇 ... Fabric 12 ... Embossing department Part 14 ... Region 16 ... One side of the fabric 18 ... Reverse side 19 ... Paper sheet 22 ... Paper sheet 30 ... Two-roller calender 3 2 ... First roller 34 ... Second roller 36 ... Clamp ------ --------------- Order --------- ^ IAWI (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 13

Claims (1)

541385 ABCD541385 ABCD 申請專利範圍 第088114542號專利申請案申請專利範圍修 修正日感:S9年9月〜--1 · 一種用以將一呈無端圈環之工業加工用織物予以壓花 的方法,该織物在造紙及紙類相關產物或不織物織品 中係作為一輸送帶,該方法包括下列步驟: 提供一具有二個反置元件的裝置,該織物可以在 該二元件間壓縮一段預定時間,至預定的壓縮程度; 將一個具有一預定壓花圖案的壓花介質設在該二 個元件中之至少一者上; 提供一工業加工用織物;及 在該展置的一個反置元件之間壓縮該織物經過預 疋時間至預定的壓縮程度,以使該工業用織物壓印上 該預定的壓花圖案。 2. 根據申請專利範圍第W之方法,其中該裝置係為具 有第-¾筒及第二滾筒的二滾筒式壓光機,壓光機的 至少一滾筒上有壓花介質。 3. 根據申請專利範圍第2項之方法,其中該壓花介質包 括在®光機之至少-滾筒上有烙刻或餘刻部分。 4·根據申請專利範圍第3項之方法,其中壓光機的至少 一滾筒包括聚合的滾筒表面。 5·根,申請專利範圍第3項之方法,其帽光機的二個 ^筒白有L刻或姓刻部分,以提供織物的兩侧上有壓 化部分。 6·根據申請專利範圍第3頊古 乐員之方法’其中該滾筒使織物 ( CNS ) A4 規格 (請先閲讀背面之注意事項再Patent Application No. 088114542 Patent Application Patent Application Amendment Sun Sense: September S9 ~ --1 · A method for embossing an industrial processing fabric in an endless loop, the fabric is made in paper As a conveyor belt in paper-related products or non-woven fabrics, the method includes the following steps: providing a device with two opposed elements, the fabric can be compressed between the two elements for a predetermined time to a predetermined compression Degree; providing an embossing medium having a predetermined embossing pattern on at least one of the two elements; providing an industrial processing fabric; and compressing the fabric between an inverted element of the display Pre-chill time to a predetermined degree of compression so that the industrial fabric is embossed with the predetermined embossed pattern. 2. The method according to the scope of patent application, wherein the device is a two-roller calender with a -¾ drum and a second roller, and at least one roller of the calender has embossed media. 3. The method according to item 2 of the scope of patent application, wherein the embossing medium includes at least the roller of the ® smoothing machine with a burnt or engraved portion. 4. A method according to item 3 of the patent application, wherein at least one roller of the calender includes a polymerized roller surface. 5. Root, the method of applying for the third item of the patent scope, the two caps of the capping machine have L-engraved or surname-engraved parts to provide pressed parts on both sides of the fabric. 6. According to the 3rd method of ancient musicians in the scope of patent application ’, where the roller makes the fabric (CNS) A4 size (please read the precautions on the back before 訂 541385 A8 B8 C8 D8 經濟部智慧財4局員工消費合作社印製 申請專利範圍 產生平面内變形。7·根據申請專利範圍5頂> ㈣犯W5項之方法,其中該滾筒使織物產 生平面内變形。 8·根據申請專利範圍第1項之方法 期間加熱織物的步驟。 9·根據申請專利範圍第3項之方法 期間加熱織物的步驟。 10·根據申請專利範圍第1項之方法 個下列步驟: 控制壓光機的速度; 控制滾筒間的間距空間;及 控制織物的溫度。 u•根據申請專利範圍第1項之方法 織基材的織物。 u·根據申請專利範圍第11項之方法 合基材的織物。 13·根據申請專利範圍第丨項之方法 合基材的織物。。 14.根據申請專利範圍第1項之方法 織物。15·根據申請專利範圍第丨項之方法、一…丄 工用織物’該織物係選自下列所述者:成型織物 製織物’乾燥織物,TAD織物,紙漿成型織物 業用織物。 其包括在壓花前或 其包括在壓花前或 其包括進行一或多 其包括提供具有編 其包括提供具有聚 其包括提供具有聚 其包括為不織物的 其包括提供工業加 壓 或 (請先閲讀背面之注意事項再本頁) 、1T μ獄度適用中國國 541385 A8Order 541385 A8 B8 C8 D8 Printed by the Consumer Cooperatives of the 4th Bureau of Wisdom and Finance of the Ministry of Economic Affairs. The scope of patent application. In-plane deformation. 7. The method according to the scope of application for patent 5 items > offending W5, wherein the roller deforms the fabric in plane. 8. The step of heating the fabric during the method according to item 1 of the scope of patent application. 9. The step of heating the fabric during the method according to item 3 of the patent application. 10. The method according to item 1 of the scope of patent application: The following steps: control the speed of the calender; control the space between the rollers; and control the temperature of the fabric. u • Weave the base fabric according to the method in the first patent application. u · Fabric according to method 11 of the scope of patent application. 13. The method according to item 丨 of the scope of patent application. . 14. Method according to item 1 of the patent application. 15. According to the method of the scope of application for item 丨, a ... 丄 Industrial fabric 'The fabric is selected from the following: forming fabrics, fabrics, drying fabrics, TAD fabrics, and pulp forming fabrics. It includes before embossing or it includes before embossing or it includes one or more of it includes providing with weaving including including providing with poly including including providing with poly including including non-fabric including providing industrial pressure or (please (Please read the precautions on the back first, then this page), 1T μ prison is applicable to China 541385 A8 經濟部智慧財.4局Μ工消費合作社印製 6·根據申請專利範圍第12項 ^ m „ 心万去,其包括提供工業办 用,哉物’該織物係選自下列所述者:成型織物1 ^織物,乾燥織物,TAD織物,紙漿成型織物,或工 業用織物。 17·根據申請專利範圍第3項之之方法,其中該第一及第-滾筒相距其間所形成的間距’以供織物i 縮至預定程度。 18·根據中請專利範圍第1項之之方法,纟中該該裝置為平台式壓製機。 19· 一種呈無#圈環之工業加工用^^勿,其在造紙及紙類 相關產物或不織物織品中係作為一輸送帶,其包括·· 一種非層壓織物基材或底織物;及 該基材或底織物藉由一段預定變形的圖案而被壓 製’該基材或底織物傳送相對應之圖案於一被擔载之 薄片上。 2〇·根據申請專利範圍第19項的織物,其中該織物具有編 織基材。 21 ·根據申請專利範圍第2〇項的織物,其中該織物以單層 編織。 22·根據申請專利範圍第20項的織物,其中該織物以多層編織。 23·根據申請專利範圍第19項的織物,其中該織物具有聚 合的基材。 24·根據申請專利範圍第19項的織物’其中該織物由單長 ------裝—— (請先閱讀背面之注意事項再本頁) 、1T ί、紙法又度適用中_家榡準(CNS〉A4規格㈢97公釐)Printed by the Ministry of Economic Affairs of the Ministry of Economic Affairs. 4 Printed by the Bureau of Industrial and Commercial Cooperatives. 6. According to the scope of the application for patent No. 12 ^ m „Xin Wan Qu, which includes the provision of industrial office applications, the goods. The fabric is selected from the following: molding Fabric 1 ^ fabric, dry fabric, TAD fabric, pulp-molded fabric, or industrial fabric. 17. The method according to item 3 of the scope of patent application, wherein the first and third rollers are spaced apart from each other to provide a space 'for The fabric i is shrunk to a predetermined degree. 18. According to the method in the scope of the patent application, the device is a platform press. 19. An industrial process without a # ring ring. Papermaking and paper-related products or non-woven fabrics are used as a conveyor belt, which includes a non-laminated base material or base fabric; and the base material or base fabric is pressed by a predetermined deformed pattern ' The base material or base fabric conveys a corresponding pattern on a supported sheet. 20. The fabric according to item 19 of the patent application scope, wherein the fabric has a woven base material. 21 According to the patent application area No. 2 Item of fabric where The fabric is woven in a single layer. 22. The fabric according to item 20 of the patent application, wherein the fabric is woven in multiple layers. 23. The fabric according to item 19 in the patent application, wherein the fabric has a polymeric substrate. 24. According to the application The fabric of item 19 of the patent 'where the fabric is made of single length ------ loaded-(Please read the precautions on the back before this page), 1T ί, the paper method is applicable again_ 家 榡 准 ( CNS> A4 size (97 mm) 541385 A8 B8 C8 —________ D8 夂'申請專利範圍 絲或多長絲紗編織。 2 5 ·根據申請專利範圍第μ項的織物,其中該紗係由聚合 樹脂做成。 26·根據申請專利範圍第19項的織物,其中該織物為不織 物0 27. 根據申請專利範圍第2〇項的織物,其包括纖維棉絮。 28. 根據申請專利範圍第26項的織物,其包括纖維棉絮。 29. 根據申請專利範圍第19項的織物,其中該工業加工用 織物係為成型織物,壓製織物,乾燥織物,TAD織物 ’紙漿成型織物,或工業用織物。 30. —種呈無端圈環之工業加工用織物,其在造紙及紙類 相關產物或不織物織品中作為輸送帶,其包括: 一沿著一平面具有公稱厚度的非層壓織物基材; 一被壓印在該基材上的圖案,此乃由於基材平面 内變形所致; 該基材係在界定出該圖案的區域裡被壓縮;及 該基材之一側具有被傳送至擔載於其上之薄片的 圖案以及相當平滑的反側。 經濟部智慧財走局員工消費合作社印/ 31 · —種呈無端圈環之工業加工用織物,其在造紙及紙類 相關產物或不織物織品中作為輸送帶,其包括: 一沿著一平面具有公稱厚度的非層壓織物基材; 一被壓印在該基材上的圖案,此乃由於基材平面 外變形所致; 該基材在界定出該圖案之區域裡的公稱厚度由於 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公着) 541385 一.. A 8 B8 C8 D8 六、申請專利範圍 壓花期間移開基材而增加;及 該基材在一側上具有被傳送至擔載於其上之薄片 的圖案,其包括有對應反側上凸起部之凹處的圖案, 此乃由於平面外變形所致。 (請先閱讀背面之注意事項再頁) 經濟部智慧財產局員工消費合作社印製 ,m 本紙張尺度適用中國國家標準(CNS ) Μ規格(BOX29?公釐)541385 A8 B8 C8 —________ D8 夂 'Scope of patent application Silk or multi-filament yarn knitting. 2 5. The fabric according to item μ of the patent application range, wherein the yarn is made of a polymer resin. 26. A fabric according to item 19 of the scope of patent application, wherein the fabric is a non-woven fabric. 27. A fabric according to item 20 of scope of the patent application, which includes fiber batting. 28. The fabric according to item 26 of the patent application scope, which comprises fiber batting. 29. The fabric according to item 19 of the scope of patent application, wherein the industrial processing fabric is a molding fabric, a pressing fabric, a drying fabric, a TAD fabric, a pulp molding fabric, or an industrial fabric. 30. An endless loop fabric for industrial processing, which is used as a conveyor belt in paper and paper-related products or non-woven fabrics, and includes: a non-laminated fabric substrate having a nominal thickness along a plane; A pattern embossed on the substrate due to deformation in the plane of the substrate; the substrate is compressed in a region defining the pattern; and one side of the substrate has a transmission to a support The pattern of the thin sheet carried on it and the quite smooth reverse side. Printed by the Consumers ’Cooperatives of the Ministry of Economic Affairs and the Smart Consumer Affairs Bureau / 31 · —An endless loop of industrial processing fabrics, which is used as a conveyor belt in paper and paper-related products or non-woven fabrics, which includes: Along a plane Non-laminated fabric substrate with nominal thickness; a pattern imprinted on the substrate due to out-of-plane deformation of the substrate; the nominal thickness of the substrate in the area that defines the pattern is due to the The paper size applies the Chinese National Standard (CNS) A4 specification (210X297) 541385 I: A 8 B8 C8 D8 VI. The scope of patent application is increased by removing the substrate during embossing; and the substrate has a cover on one side The pattern transferred to the sheet carried thereon includes a pattern corresponding to the recess of the convex portion on the opposite side, which is caused by out-of-plane deformation. (Please read the precautions on the back first, then the page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, m This paper size applies to Chinese National Standards (CNS) M specifications (BOX29? Mm)
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CN101158129A (en) 2008-04-09
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EP0999306A2 (en) 2000-05-10
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BR9902742B1 (en) 2009-01-13
US20030168194A1 (en) 2003-09-11
NO315167B1 (en) 2003-07-21
US6554963B1 (en) 2003-04-29
JP2000282385A (en) 2000-10-10
ES2235433T3 (en) 2005-07-01
CN101158129B (en) 2012-05-23
KR20000034876A (en) 2000-06-26
DE69922911D1 (en) 2005-02-03
NO995327D0 (en) 1999-11-01
NO995327L (en) 2000-05-03
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ATE286170T1 (en) 2005-01-15
AU731585B2 (en) 2001-04-05
AU4014299A (en) 2000-05-04
CN1254642A (en) 2000-05-31
KR100379830B1 (en) 2003-04-14
BR9902742A (en) 2000-05-30
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ID23593A (en) 2000-05-04
CA2272811A1 (en) 2000-05-02

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