TW518620B - A forming method of aluminum electrolytic condensers, a primary-forming die thereof, a leading guide for primary-forming, a secondary-forming die thereof, and a manufacturing method thereof in an automatic assembling apparatus - Google Patents
A forming method of aluminum electrolytic condensers, a primary-forming die thereof, a leading guide for primary-forming, a secondary-forming die thereof, and a manufacturing method thereof in an automatic assembling apparatus Download PDFInfo
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- TW518620B TW518620B TW090128823A TW90128823A TW518620B TW 518620 B TW518620 B TW 518620B TW 090128823 A TW090128823 A TW 090128823A TW 90128823 A TW90128823 A TW 90128823A TW 518620 B TW518620 B TW 518620B
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發明說明(1) 立技術__, 本發明係關於導Ί j 1 :部將導線端子之根:;==,☆著絕緣座板之 的成形方法、撐開導成大致水千之鋁製電解電容器 暫時折彎模且、將1二端子成為八字形狀(圓錐台形狀)之 之正式折彎模具將;止折彎成大致水平 自動加工機之銘製電解電容器的製造方法。 電子零件:::i J J J、印刷電路板之自動黏著技術, 部下方(本體下方二:子,::!線!子沿著電子零件之頭 於印刷電路板。 弓绎線翊子焊接後將電子零件固定 子、,轉台(加工桌)、上帶單元所組合之電 於曰本國專利案°:是所習知的’胃自動加工機如揭示 公報者,係由突株二平7-44353號公報和專利,第2878599號 電子將電子零件供應至旋轉台,而對 單元將雷it 子施予成形等預定之機械加工,藉上帶 Ξ; iLV牛收容於輸送帶(plasticEmb〇s"-:): 供岸、&« λ面勝帶封閉輸送帶,而自動進行電子零件之 仪應㈣加工、包裝等一系列的處理。 仟之 旋轉台之宝·| Φ 位置(站)1用比如說是22.5的話,則有16個割出 印字、产杳用個割出位置中的幾個設定為機械加工、 構,設置於背離旋轉台每隔22_5。之處,由零件所Description of the invention (1) Standing technology __, The present invention relates to the guide wire j 1: the root of the wire terminal:; Capacitor temporarily bends the mold, and the one and two terminals are formed into a figure-shaped shape (conical frustum shape). The official bending mold will stop bending to a substantially horizontal automatic processing machine. Electronic parts ::: i JJJ, automatic adhesion technology for printed circuit boards, below the bottom (two under the body: sub, ::! Line! Sub along the head of the electronic part on the printed circuit board. After the bow wire is soldered, it will be Electronic parts holder, turntable (processing table), and upper belt unit are combined in the domestic patent case °: It is a conventional 'automatic stomach processing machine', such as the one disclosed in the publication, which is made by the plant Nippei 7-44353 No. 2878599 Electronic supplies electronic parts to the turntable, and the unit applies predetermined mechanical processing such as forming to the unit, and borrows the belt; iLV cattle are contained in a conveyor belt (plasticEmb0s "- :): Supply shore, & λ noodles with closed conveyor belt, and automatic processing of electronic parts should be processed, packaged and other series of processing. 仟 The treasure of the rotary table · | Φ Position (station) 1 For example, if it is 22.5, there are 16 cut-out prints, and several cut-out positions are set for machining and construction. They are set at intervals of 22_5 away from the rotary table.
518620 五、發明說明(2) ^ 供應之電子零件則保持於保持機構,以此狀態被送至機械 加工、印字、檢查、上帶之位置,以施予機械加工等。 亦即,旋轉台以每隔22. 5 °間歇輸送,在旋轉一周之 間,於加工站對保持機構之電子零件施予預定之機械加 工,同時於印字站列印電子零件之料號、批號等,於檢查 站作性能檢查而排除不良品,於上帶站將電子零件收容於 輸送帶,並以封面膠帶將輸送帶密封,旋轉台之一系列的 處理即告完成,電子零件即以收容於輸送帶之狀態當作完 成品,由旋轉台輸送至下一個步驟。 零件饋入器、旋轉台(加工桌)、上帶單元所組合而成之 自動加工機,由其所製造的電子零件有鋁製電解電容器, 由於鋁製電解電容器之外裝材料是使用導電性材料,乃在 鋁製電解電容器之頭部下方(本體下方)裝上以絕緣材料做 成之座板(絕緣座板),以確保絕緣。再者,鋁製電解電容 器是以封閉之有機半導件(固體)取代電解液(液體),也是 所習知的。 發明所欲解決之問題 通常,鋁製電解電容器是於自動加工機之旋轉台(加工 桌),經過以下之步驟所製造的。 1. 鋁製電解電容器1 0之形狀,具備該頭部(本體)1 Oa與 自該頭部下面延伸之2條導線端子1 Ob (圖8A),首先將多 餘之導線端子剪斷(圖8B)。該步驟稱為「預剪」。 2. 為使焊接容易並放低安裝高度,乃壓製導線端子之根 部l〇b’使其平坦化(圖8C)。該步驟稱為「壓製」。518620 V. Description of the invention (2) ^ The supplied electronic parts are kept in the holding mechanism, and in this state, they are sent to the positions of machining, printing, inspection, and belting for mechanical processing. That is, the rotary table is conveyed intermittently at 22.5 °, and during one rotation, the electronic parts of the holding mechanism are subjected to predetermined mechanical processing at the processing station, and the material number and batch number of the electronic parts are printed at the printing station. Wait for performance inspection at the inspection station to eliminate defective products, store the electronic components on the conveyor belt at the upper belt station, and seal the conveyor belt with cover tape. One series of processing of the turntable is completed, and the electronic components are accommodated. As the finished product in the state of the conveyor belt, it is conveyed to the next step by the rotary table. Automatic processing machine composed of parts feeder, rotary table (processing table), and upper belt unit. The electronic parts manufactured by it are aluminum electrolytic capacitors. Since aluminum electrolytic capacitors are made of conductive materials, The material is a seat plate (insulating seat plate) made of insulating material under the head (under the body) of an aluminum electrolytic capacitor to ensure insulation. Furthermore, it is also known that aluminum electrolytic capacitors use closed organic semiconductors (solid) instead of electrolyte (liquid). Problems to be Solved by the Invention Generally, aluminum electrolytic capacitors are manufactured on a rotary table (processing table) of an automatic processing machine through the following steps. 1. The shape of aluminum electrolytic capacitor 10 has the head (body) 1 Oa and two lead terminals 1 Ob (Figure 8A) extending from the bottom of the head. First, cut off the excess lead terminals (Figure 8B) ). This step is called "pre-cutting". 2. In order to make soldering easier and lower the mounting height, the root portion 10b 'of the wire terminal is pressed to flatten it (Fig. 8C). This step is called "suppression".
C:\2D-mDE\91-02\90128823.ptd 第6頁 518620 五、發明說明(3) 3,·導,端子l〇b欲插通之插通孔丨2a是由絕緣座板12所形 、’使導線端子l〇b插入插通孔丨2a並折彎成大致水平(圖 ^ f 8E)。導線端子1 〇b插入插通孔12a並折彎成大致水 二ΛΑ、為了防止絕緣座板1 2之脫落,導線端子1 0b被樓 二? 一斤弓)成八字形狀(圓錐台形狀)。導線端子l〇b折彎 形狀(圓錐台形狀)之步驟稱為「成形1」,折彎成 「成# t之步驟稱為「成形2」’該兩折彎步驟總稱為 為成再者丄前者亦可稱為「暫時折彎」,後者 座板12^下二」,i收谷導ϊ端子1〇b之收容溝設置於絕緣 以防止1 έ ",於被折彎之導線端子收容於收容溝,可 乂防止其自頭部下方向下突出。 切4斷:斷多餘之導線端子10b(圖8F)。該步驟稱為「導線 5.頭部l〇a之上方列印料號等(圖8G)。 ^•。敎子U接上導線端子⑽,以檢查電氣特性(圖 品,τ良品之鋁製電解電容器10收容於輸送帶 (lastic Emboss Tape)16 之凹部,並 送帶予以密封(圖81)。 封面膠π17將輸 如上所述’於旋轉台之各站進 查、上帶等之處理,當旋轉台旋 二°工、印字、檢 之步驟更快’ Γ曰1歇輸送加快的話處=間最恢 敌轉一周所需時間縮短 被製造、包裂…,旋Π:之間’電子零件即 x μ,, 疋轉σ係間歇地輪送,其間歇輪送 不此比機械加工、印字、檢查、上帶當 」^C: \ 2D-mDE \ 91-02 \ 90128823.ptd Page 6 518620 V. Description of the invention (3) 3, guide, terminal 10b through hole to be plugged in 2a is made of insulating seat plate 12 Shape, so that the wire terminal 10b is inserted into the insertion hole 丨 2a and is bent to be approximately horizontal (Figure ^ f 8E). The lead terminal 1 〇b is inserted into the insertion hole 12a and is bent into approximately two water. In order to prevent the insulation seat plate 12 from falling off, the lead terminal 1 0b is covered by the second floor. A catty bow) into a figure-eight shape (conical shape). The step of bending the lead terminal 10b (conical frustum shape) is called "forming 1", and the step of bending into "form #t is called" forming 2 ". The two bending steps are collectively referred to as success or failure.) The former can also be referred to as "temporary bending", the latter seat plate 12 ^ 2 ", the receiving groove of the receiving trough terminal 10b is set to be insulated to prevent 1 &, and is accommodated in the bent wire terminal In the containment ditch, it can be prevented from protruding downward from the head. Cut 4 breaks: break the excess wire terminal 10b (Figure 8F). This step is called "lead 5. Print the material number etc. above the head 10a (Figure 8G). ^ •. 敎 U is connected to the wire terminal ⑽ to check the electrical characteristics (Picture, τ good aluminum The electrolytic capacitor 10 is housed in the recess of a flexible Emboss Tape 16, and the belt is sealed (Figure 81). The cover glue π17 will be lost as described above. When the rotary table rotates 2 °, the steps of printing, printing, and inspection are faster. Γ = 1 break. If the transportation speeds up, the time required to turn around is reduced. The time required to make a turn is shortened. That is, x μ ,, 疋 rotation σ is intermittently rotated, and its intermittent rotation is not as good as machining, printing, inspection, and belting "^
C:\2D-OODE\91-02\90128823.ptd 518620 五、發明說明(4) 而可作到單位時間之量產。& 的時間,將機械加工予以分点:,由於機械加工需要最多 處理時間,而將旋轉台之間以:::=各項步驟之 量產效率(製造效率)之改善。輪运予以同速化,即可獲得 接著,機械加工當中,由 s 亦分成暫時折彎(成形n與正、形^ 多的時間,成形 等步驟以旋轉台之:置個= 分成以下5個步驟,該 1 ·夕餘導線端子之預剪 導線端子之壓製 暫時 折彎)導線端子之八字形狀(圓錐台形幻折f(成形i 導線端子之大致水平;^你γ、 多餘導線端=二折;(成形2=正式折彎) 暫時 機械加工之處理時間而分成 折言由於絕緣座板必須由外部供中’ 5個步驟當中所需時間最多,而且比印字、檢查械上力=之 別所需時間更長。亦即,成形雖可分成一微、f各 彎以期縮短處理時間,暫時折守二、正式折 產之最大障礙在於成形之暫時二疋;匕多=,,量 間’則旋轉台之間歇輸送得以高速化時 ,如依曰本國專利案特開平7-23 5460號二報, 電谷為之暫時折彎座如下之處理。 、衣電解 i.紹製電解電容器i。於旋轉台(晶片加工桌)係利用皮帶 第8頁 C:\2D-C0DE\91-02\90128823.ptd 五、發明說明(5) 保持,二緣端子板)12則由吸附頭2〇吸附、 附頭上方之成带Γ站γΪ,,鋁製電解電容器10就會移至吸 端子1 Ob當钬就排列/ ^折彎位置)(圖9a)。如此,導線 12a。 “、、” 在絕緣座板(絕緣端子板)之插通孔 2 ·導線端子J 〇 b插通於r —邊保持絕緣12 —邊上、曰、,味古板之插通孔12a,吸附頭20 電容器之頭部10a的汁’ H緣座板12接_h鋁製電解 3.在紹製電解電容V n (圖9b、圖9〇。 昇(圖9c)。暫時折彎模;:f :的暫時折彎模具22即上 模具的山形前端“i端2子之形狀,暫時折彎 八字形狀(圓錐台形狀)(圖9d)。牙斤芎(暫時折彎)成 4 ·解除絕緣座板丨2之俘梏, 暫時折彎模具22亦下降(’圖96)。附;2〇下降’同時, 動’銘製電解電容器i。自成形;台之轉 次之成形2站(正式折彎位置)。暫犄折穹位置)移至其 以暫時折彎模具加以折彎之 線端子1 Ob之根部折彎成大致水疋台之成形2站將導 之導線端子予以切斷、去除, 於=線切斷站將多餘 加工即告完成。 疋叙衣電解電容器之機械 關於成形2站之正式折彎的具體例 本國專利案特開平7-23546 〇號公報。並未被敘述於曰 間歇輸送,當鋁製電解電容器1〇 ^,由於旋轉台之 坦的正式折·彎模具μ即上昇(圖10;達成二時,前端平 ) §然會將導線端子 C:\2D-C0DE\91-02\90128823.ptd 第9頁 發明說明(6) 1 0 b之根部折蠻士 l〇h) 〇 “成大致水平(圖W) ’然後下降以待機(圖 折ΐ Ϊ法t述日本國專利案特開平7-23546。號公報之暫時 1 ·吸附頌2 0將絕緣座板丨2輸 吸附頭20之衝程較長。极/称、至V線知子10b之根部, 2上以導線端子m之根部,, Y幵至導線端子之根部,暫時 =、22 3·吸附頭20,暫昧把妈γ日οπ弓误/、之衡私較長。 而是個別進行的。、弓杈一 22之上昇衝程並不是同時, 如此習知的暫時折 模具22之衝程輕具 ‘不僅疋吸附頭20、暫時折彎 因而難於迅速進;由於其上幵衝程是個別進行的, 立之自動加工;:以;:使暫時折彎成為旋轉台所組 又,以前端平士 叮、,时、t仏 十一之式折彎模具52進行正式折蠻的爷, 二:導之根部確實 ^ ^i〇b ^ ^ ^ 1Λ ^ ^f 以拉引力對導線端子 ”, 傳達至導線端子,炎 端子之根部產2作: 用。士。此’拉引力集中對導線 鋁製電解電容器之頭部線端子自根部拔出,或使 器之不良品。&外::方破扣,以致產生鋁製電解電容 話,拉引力會對導線气折彎模具52之上昇速度的 折彎模具之上昇速戶;:邛產生急遽作用,因此正式 皮度不且太快,故難以縮短正式折彎之處C: \ 2D-OODE \ 91-02 \ 90128823.ptd 518620 V. Description of the invention (4) It can be used for mass production per unit time. & time, the mechanical processing will be divided into points: because the mechanical processing requires the most processing time, between the turntables ::: = Improve the mass production efficiency (manufacturing efficiency) of each step. Turning at the same speed can be obtained. Then, during machining, s is also divided into temporary bends (the forming n is more than the time of the shape and the shape ^, the forming and other steps are performed on the rotating table: set one = divided into the following 5 Steps: The pressing of the pre-cut wire terminals of the Yuxi wire terminal is temporarily bent) The figure-eight shape of the wire terminal (conical frustum f (formed i wire terminal is approximately horizontal; ^ y, extra wire ends = two folds) ; (Forming 2 = formal bending) The processing time of temporary machining is divided into words. Since the insulating seat must be supplied from the outside, the time required in 5 steps is the most, and it is higher than printing, inspection machinery = other places. It takes longer time. That is, although the forming can be divided into one micro and f to shorten the processing time, the biggest obstacle to temporarily breaking the second and formal production is the temporary forming of the second production; When the intermittent conveyance of the rotary table can be accelerated, such as the second report of Japanese Patent Publication No. 7-23 5460, according to the national patent case, Electric Valley temporarily handles the bending seat as follows. Turntable (wafer processing table) Use the belt page 8 C: \ 2D-C0DE \ 91-02 \ 90128823.ptd V. Description of the invention (5) Hold, two-edge terminal board) 12 is adsorbed by the adsorption head 20, attached to the belt above the head Γ station γΪ, the aluminum electrolytic capacitor 10 is moved to the suction terminal 1 Ob, and 排列 is aligned (^ bend position) (Fig. 9a). As such, the lead 12a. ",," Insertion hole 2 in the insulating seat plate (insulated terminal board) · The wire terminal J 〇b is inserted in r —while keeping the insulation 12 —on the side, said ,, the old-fashioned insertion hole 12a, adsorption head 20 Capacitor head 10a juice 'H edge seat plate 12 connected to _h aluminum electrolytic 3. In the electrolytic capacitor V n (Figure 9b, Figure 90). Lit (Figure 9c). Temporary bending die; f : The temporary bending mold 22 is the shape of the mountain-shaped front end of the upper mold "i end 2 shape, temporarily bending the figure-eight shape (conical frustum shape) (Figure 9d). The dental jack (temporary bending) is 4" · Release the insulation seat The capture of the plate 2 temporarily lowered the bending die 22 ('Figure 96). Attached; at the same time, the electrolytic capacitor i was indented at the same time as the lowering of 20. Self-forming; the second stage of the stage was formed by 2 stations (formally folded Bending position). Temporary folding dome position) Move to the wire terminal 1 Ob that is bent by a temporary bending mold, the root of the Ob is bent into a shape of the water table, and the lead terminal is cut and removed. The extra processing will be completed at the line-cutting station. 疋 The specific example of the formal bending of the 2 stations by the machine of the electrolytic capacitors in the country. Japanese Patent Publication No. 7-23546 〇. It is not described in intermittent transportation. When aluminum electrolytic capacitors 10 ^, due to the official bending and bending mold μ of the turntable, the μ μ rises (Figure 10; when the second time is reached) (The front end is flat) § Of course, the wire terminal C: \ 2D-C0DE \ 91-02 \ 90128823.ptd Page 9 Description of the invention (6) The root of the 1 0 b fold barbarian 10h) 〇 "into a roughly horizontal ( (Figure W) 'Then it descends to stand by (Figure ΐ) The method described in Japanese Patent Application Laid-Open No. 7-23546. Temporary 1 of the gazette 1 · Adsorption song 2 0 Insulation seat plate 2 is transported to the suction head 20 with a longer stroke The pole / weighing is to the root of the V-line Zhizi 10b, 2 to the root of the wire terminal m, Y 幵 to the root of the wire terminal, temporarily =, 22 3 · Adsorption head 20, temporarily fooling the mother gamma day οπ / 、 The balance is relatively long. It is carried out individually. The strokes of the bow 22 are not the same. The stroke light tool of the conventional temporary folding mold 22 is not only the suction head 20, it is difficult to temporarily bend. Rapid advance; because the upper stroke is performed individually, it is automatically processed;:;; makes the temporary bending into a turntable group, The front-end flat-headed, eleven-hour, t-eleven elbow-type bending mold 52 is formally folded, two: the root of the guide is indeed ^ ^ i〇b ^ ^ ^ 1Λ ^ ^ f to pull the wire terminal with a pull force " It is transmitted to the wire terminal, and the root of the inflammation terminal produces 2 functions: use. This is the pull. The pull force concentrates on pulling the head wire terminal of the aluminum electrolytic capacitor from the root, or makes the defective product. &Amp; Outer: : When the square is broken, so that an aluminum electrolytic capacitor is produced, the pull force will increase the speed of the bending die of the wire gas bending die 52;: 邛 has a sharp effect, so the formal skin is not too fast, It is difficult to shorten the formal bend
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C:\2D-CODE\91-02\90128823.ptd 518620 --------------- 五、發明說明(7) 理時間。 磨決問韻之手段 本發明之目的在於g 速進行暫時折彎,:Ϊ供導線端子之成形,特別是為 提昇量產效率(製造 制二歇輸运予以高速化 並提供使用暫時折彎模呈i t 電容器之成形方法 π曰 η Α 镇具、暫時折彎導续道从 々决, 杈/、以及自動加工機之鋁製電解電容哭的:件、正式折彎 依本發明之成形方法,由;二的製造方法。 一併移動的,導線端子 :=拉具與絕緣座板 折弯。 插通插通孔後緊接著即進行^ 此結構中,由於暫時折彎模具盥 的,絕緣座板祇是為了與導線端子著2疋-併移動 了。亦即,並沒有與習知之 :::『作就不需要 要暫時折彎模具之衝程即可。而且:^及附頭的衝程,只 插通孔後緊接著導線端子之前 ,導線端子於插通 小的暫時折彎模具之衝程即足夠。仃暫時折彎,只要微 具祇需微小的衝程即可暫時折微:此’由於暫時折彎模 行,旋轉台之間歇輸送得以f夂:暫時折彎可以迅速進 產效率(製造效率)得以提昇:速化,1呂製電解電容器之量 又,導線端子不是一 口氣將1 (八字形狀),而將暫時折彎分^ 2 σ卩撐開成圓錐台形狀 彎所需時間即可分割,每一個智3步驟的話’則暫時折 少。亦即,將暫時折彎分成:i) 折所需時間就會減 座板之脫落的程度,祇將導续 時折彎1,為防止絕緣 而子之前端撐開成八字形狀 第11頁 C:\2D-CODE\9卜02\90I28823.ptd 五、發明說明(8) (圓錐台形狀);2)暫時 、 妨礙暫時折彎之位置,一:’一邊將絕緣座板引導至不 到根部撐開成八字形 遺以暫時折彎模具將導線端子直 同站進行的話,則暫 ^錐台形狀)。暫時折彎〗、2在不 得以縮短,旋轉台 二所需時間即可分割,暫時折彎 而且,以旋轉自寻以高逮化。 時進行正式折彎的話1著導線端子,而於滾輪空轉 子之壓著力的傳達 二::自山:式折彎模具至導線端 折彎得以迅速進行。 、¥、,泉^子之拉引力極小,正式 登明之實 以下麥照圖式詳細說明 如圖1所示,供本發 知月之/轭形態。 結構具備鋁製電解f 成 > 方法的自動加工機30 ,其 零件饋入器與旋轉f = 饋入器32與旋轉台34, 零件饋入器32::=伸有輸送路36。 機,藉由缽盤之振π巧如:利用振動式缽盤供給 給機送到輸送路36,在幹;路3=: :10由振動式钵盤供 t構(未圖示)將鋁製電解電容器1。加以接取、之保持 機構例如可利用保持夾頭。 保持。保持 =台34亦為習知之物,例如藉由22. ”制割Λ站/在實施例内,利用其"個割出站而 站鋁衣電解電容器10經由輸送路36供給旋轉α34 ’ 站將紹製電解電容器施以機械加 疋轉。^ 出鋁製電解電容器。 由知轉台取 第12頁 \\312\2d-code\91-02\90128823.ptd 1 518620 五、發明說明(9) 如上所述,鋁製電解電容器之製造,发 可分成以下5個步驟: 域械加工之步驟 1 ·男掉多餘之導線端子(預剪) 2 ·壓平導線端子(壓製) 3.將導線端子折彎成、八字形 時折彎) ^狀)(成形1 =暫 4·將導線端子折彎成水平狀態(成形2 = 5.將多餘導線端子切斷(導線切斷) 式折彎) 例如,在A站供給旋轉台34的紹製電解 夕餘之導線端子被剪掉(預剪),在C站導線t态1〇,在B站 製)。由於絕緣座板須由外部供給、 線柒子被壓平(壓 械加工之其他步驟需要更多時間,比^ ’暫時折彎比機 別所需時間亦長,暫時折彎需要最多時;、檢查、上帶各 間歇輸送受暫時折彎時間之户 3 ’而使旋轉台之 彎Ϊ害⑻個/驟,在Μ “導^例中暫時折 線切斷)。 然後在^將多餘導線端子切斷(導 實施例中,由於鋁製電解電 多,在旋轉台34僅進行機械加工了 &之機械加工的步驟較 解電容器10在Η站自旋轉台以取屮兀成機铖加工的鋁製電 上帶站κ則自旋轉台34分^L印字站I、檢查站j、C: \ 2D-CODE \ 91-02 \ 90128823.ptd 518620 --------------- 5. Description of the invention (7) Processing time. The purpose of the present invention is to perform temporary bending at a speed of g: for the formation of wire terminals, in particular to improve the efficiency of mass production. The method of forming an it capacitor is called η Α. The ballast, the temporary bending guide is determined, and the aluminum electrolytic capacitor of the automatic processing machine is crying out: pieces, formal bending according to the forming method of the present invention, The two manufacturing methods. The wire terminals that are moved together: = the puller and the insulating seat are bent. After inserting the through hole, it is performed immediately ^ In this structure, due to the temporary bending of the mold, the insulating seat The board is just to move 2 疋-with the wire terminal. That is, it is not related to the conventional :: "It is not necessary to temporarily bend the stroke of the mold. And: ^ and the stroke of the attached head, only Immediately after the insertion hole, immediately before the wire terminal, the stroke of the wire terminal in the small temporary bending mold is sufficient. 仃 Temporary bending, as long as the micro-tool requires only a small stroke to temporarily fold: this' because of temporary folding Bending die row, rotary table Intermittent conveyance is f 夂: temporary bending can increase production efficiency (manufacturing efficiency) quickly: speeding up, the amount of 1 Lu electrolytic capacitors, the wire terminals are not at a time will be 1 (figure shape), but will be temporarily bent Divide ^ 2 σ 卩 The time required to bend into a truncated cone shape can be divided. For each of the three steps, it will be temporarily reduced. That is, the temporary bending is divided into: i) The time required for folding will reduce the seat plate. The degree of detachment is only bent when the guide is continuous. In order to prevent insulation, the front end of the child is stretched into a figure-eight shape. Page 11 C: \ 2D-CODE \ 9 Bu 02 \ 90I28823.ptd 5. Description of the invention (8) (Conical Table shape); 2) Temporary, obstructing the position of temporary bending, one: 'While guiding the insulating seat plate to the root to open into a figure-eight shape to temporarily bend the wire terminal directly with the mold, then temporarily ^ Frustum shape). Temporary bends 2 and 2 can not be shortened, the time required for the turntable 2 can be divided, temporarily bended, and the rotation of the self-finding to achieve high speed. When formal bending is carried out from time to time, 1 the wire terminal is conveyed, and the pressing force of the idler on the roller is conveyed. 2 :: From the mountain: the bending die to the wire end. Bending can be performed quickly. , \ ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, to ,,,,,,,,,,,,,,,,,,,,, and ,,,,,,,,,,,,, The, The structure is equipped with an automatic processing machine 30 of aluminum electrolytic f-forming > method, the parts feeder and rotation f = feeder 32 and rotary table 34, and the parts feeder 32 :: = extends a conveying path 36. The machine, by the vibration of the bowl plate, is as follows: the vibration bowl plate is used to feed the machine to the conveying path 36, and the road is dry; the road 3 = :: 10 is supplied by the bowl plate (not shown) to the aluminum制 electrolytic capacitor1. The holding mechanism may be a holding chuck, for example. maintain. Hold = Taiwan 34 is also a known thing, for example, by 22. "cutting Λ station / In the embodiment, using its" cut-out stations "and aluminum electrolytic capacitors 10 are supplied to the rotation α34 'station via the conveying path 36. Mechanical processing is performed on the electrolytic capacitors made in Shao. ^ Aluminum electrolytic capacitors are produced. Take page 12 from the knowing turntable \\ 312 \ 2d-code \ 91-02 \ 90128823.ptd 1 518620 V. Description of the invention (9) As mentioned above, the manufacture of aluminum electrolytic capacitors can be divided into the following 5 steps: Step 1 of the mechanical processing of the domain 1. Males remove the extra wire terminals (pre-cut) 2 · Flatten the wire terminals (press) 3. Place the wire terminals Bend when folded into a zigzag shape) ^) (Forming 1 = temporarily 4 · Bend the wire terminal to a horizontal state (Forming 2 = 5. Cut off the excess wire terminal (wire cut) type bending) For example, The lead wire terminals of the electrolytic electrolytic feeder supplied to the turntable 34 at station A are cut off (pre-cut), and the conductors at station C are in state 10, manufactured at station B.) Since the insulating seat plate must be supplied from the outside,子 被 压 平 (The other steps of the pressing process take more time than ^ 'temporary bending than the machine elsewhere The time is also long, and it takes the most time for temporary bending; inspection, upper belt intermittently transports the household 3 'that is subjected to the temporary bending time, and the bend of the rotary table is damaged by one / step, and the temporary folding line in the guide Cut off). Then, the excess wire terminals are cut off. (In the embodiment, since there is a lot of aluminum electrolytic electricity, only the mechanical machining steps are performed on the rotary table 34. The aluminum electrical upper belt processing station processed by the machine is 34 minutes from the rotary table, the printing station I, the inspection station j,
C:\2D-mDE\91-02\90l28823.ptd 第]3頁 字、檢查、上帶。但是印字站 ^轉台之外部進行印 不自旋轉台3 4分離,而設在於 查站J、上帶站κ亦可 本發明在D、E、F站/ π疋轉台上。 __ 皙知折彎(成形〗)及正 五、發明說明(10) 式折彎(成形2)具有特n 甘Μ Λ:故針對成形(iitf 错由旋轉台34之間歇驅動,旋·^弓:二:述。 占,保持機構所保持之紹製;機構到達D :位置時,絕緣座板12被送破送到暫時折彎 電容器1〇導線端子10b的位\(圖” ,a對準銘製電解 電容器1。被送到暫時折彎位置:r:),。二:,在叙製電解 供給至預定位置,鋁製電解電容哭'、σ I將絕緣座板1 2 1〇\至根部折f成大致水平。^ 才將¥線端子 jiL 、、’巴緣座板1 2係由零件倉37經由供給用台38 絕::Γϊ暫時折彎模具122配置於旋轉台34: 位署户^制巴冬座板供給用台38當作零件供給用轉台,复 ,在鋁乂電解電容器1〇與暫時折彎模具122之間。” 办要D士站’紹製電解電容器1 0與絕緣座板1 2被送到預定之 接ft ’ I時折彎模具122即上昇(圖2a),上昇後立即觸 =之絕緣座板12而上推,將絕緣座板載於其 續上昇(圖2b)。 而叫% 如圖3A所示,暫時折彎模具122之構造,例如可具備前 端呈山形j模具本體12。、與夾住模具本體之一對構件月1 1 2 2b ’其前端例如呈平坦而可保持絕緣座板丨2。 絕緣座板之插通孔1 2a被導線端子〗〇b插通後,緊接著暫 518620 五、發明說明(11) 時折彎模具122之模具本體丨22a即觸接導線端子10b,而將 導線端子之前端撐開成八字形狀(圓錐台形狀),加以暫時 折彎(圖2 c、圖2 d )。 然後’暫時折彎模具122下降而回到初期位置(圖2e)。 其後旋轉台3 4間歇轉動時,下一鋁製電解電容器丨〇被送到 D站、,,同時絕緣座板供給用台38轉動,使下一絕緣座板12 被迗到對準D站之預定位置,而再現圖仏之狀態。又,暫 叶折,後之鋁製電解電容器丨〇,由於旋轉台3 4間歇轉動而 被送到下一 E站。 如此,由於纟巴緣座板丨2係在鋁製電解電容器1 〇與暫時折 暫時折彎模具會將絕緣座板載於其上面 後,ί接緣座板之插通孔12a被導線端子i〇b插通 後緊接者位於絕緣座板背後之暫時折彎模且 絕緣座板12伸出之導線端 122 ’將自 台形幻,加以暫時折/ 心撑開成八字形狀(圓錐 f此’暫時折彎模具122係附帶絕緣座板Μ ,r ‘座板1 2無須單獨上昇之必。, 歼、、巴 端子卿,緊接著暫時折彎模具122;;==到” 進行暫時折彎,因此暫時折彎模具 J 子之別& 如此,由於暫時折彎所需動作 y程即可。 升降而已,其動作本身亦祇需微小的模具122之 折彎可以迅速進行,旋轉台34之間歇輪;:足夠’故暫時 暫時折彎模具122係將絕緣座板12 =以高速化。 要具備前端呈山形之模具本體12 寺於其前端’故只 〜狀即已足夠。如圖 第15頁 C:\2D-CODE\91-02\90128823.ptd 518620 五、發明說明(12) 3呈I:开』:Γί模具m如由一對可保持絕緣座板而 Γη ’爽著模具本體1223而構成的話, 對構件122b之平坦前端即可確實保持絕緣座板。 =者,如果導線端子10b變形的話,導線端子無法 、’,巴緣座板的插通孔1 2a,而無法插通。為此, 令 :二=7時折彎導線導件40最好設在旋:台34與: 4:二時_線導件40如圖3β所示,其結構具備有 =44 Λ 42與有供突狀片插入用之橫溝4“的母 構件44,在公構件之突狀片上形成有w形之溝似。此 ::广的成形’其2個尖端之間隔p係與導線端子之-間 暫時折弯導線導件40,在鋁製電解電 在公構件42與母構件 千方向π動而在其中央夾住導線端子丨0b的話,即使 ?子1〇13有變形,由於導線端子被w形之溝42b所引導,導 線端子10b的變形會被溝之斜面慢慢自動矯正,而定位於w =之溝的尖端。#然W形之溝尖料位置係對準絕緣座 ^的插通孔12^ ^位’導線端子㈣即自動對準插通孔。 =产=用暫時折彎導線導件4〇,即使導線端子_ 有.交形,在暫日守折彎之前變形會被矯正而定位於對 置,不會妨礙暫時折彎之進行。 暫時折彎導線導件40不僅矯正導線端子丨〇b之 於將導線端子夾緊在公構件42與母構件44之間,亦可防止 ^18620 丨五、發明說明(I3) f 折’f時在軸線方向的導線端子之變形(疲軟)。因此, ^好將暫時折彎導線導件40設在接近絕緣座板12,亦即絕 、、冬座板供給用台3 8之處。 公構件42與母構件44之結構並不限於由兩側滑動而在其 ,夾住,線端子丨〇b,譬如亦可將母構件固定而使公構、 住可動,藉由公構件之滑動將導線端子壓到母構件而夾 在E站則另有暫時折彎模具124在待命。由圖4、圖$可 ^ ’暫時折幫模具1 24之結構譬如可具備前端中央部呈山 U模具本體12切、挾持模具本體之一對構件124b、斑可 緣座板^之導件124e。此處,導件mG可與模具本 ^二體i昇’保持!^緣座板12而導人不妨礙模具本體 仃暫日守折彎之位置,最後將絕緣座^ ^ ^ ^ ^ ^ 再者,考慮到與暫時折彎模具122之相容性, =24亦使用,對構件124b ’但使模具本體咖成形車: ;的治,則可省略一對構件124b。模呈 之全部呈山形,而是僅其中央邻A 、^ _ a並非則编 形狀。 央邛為山形,兩端部則為平坦 =述在E站由暫時折彎模具12 電解電容器1 0被送到£站時,暫砗 1才外与鋁衣 ⑴,與模具本體K:上Πϊ:ί模具124即上昇(圖 座板12。俟絕緣座板12由導件i W 24\則先樓住絕緣 保持而被導入不妨礙導 第17頁 C:\2D-C0DE\91-02\90128823.ptd 518620C: \ 2D-mDE \ 91-02 \ 90l28823.ptd page] 3 words, check, take on. However, the printing station ^ is printed outside the turntable, and is not separated from the turntable 34, but is located at the checkpoint J, the upper belt station κ. The present invention can also be used on the D, E, and F stations / π 疋 turntables. __ Xizhi Bending (Formation) and Zheng V. Explanation of the Invention (10) The type of bending (Forming 2) has a special n Gan M Λ: Therefore, for forming (iitf error is driven intermittently by the rotary table 34, turning the bow) : Second: description. Occupation, the system held by the holding mechanism; when the mechanism reaches D: position, the insulating seat plate 12 is broken and sent to the position of the temporarily bent capacitor 10 wire terminal 10b \ (picture), a alignment Inscription electrolytic capacitor 1. It is sent to the temporary bending position: r :) ,. 2: In the electrolytic supply to the predetermined position, aluminum electrolytic capacitors cry, and σ I will insulate the base plate 1 2 1〇 \ 到The root is folded into a substantially horizontal position. ^ Only the ¥ wire terminal jiL and the 'ba edge seat plate 12' are connected from the component compartment 37 via the supply table 38. Γ: The temporary bending mold 122 is arranged on the rotary table 34: The custom-made Batong seat plate supply table 38 is used as a part supply turntable, and is located between the aluminum alloy electrolytic capacitor 10 and the temporary bending die 122. " When the insulating seat plate 12 is sent to the predetermined connection ft 'I, the bending mold 122 is raised (Fig. 2a), and immediately after the rise, it touches the insulating seat plate 12 and pushes it upward. The insulation seat plate is continuously raised (Fig. 2b). As shown in Fig. 3A, the structure of the temporary bending mold 122 may include, for example, a mold body 12 with a mountain-shaped front end, and a pair of clamping mold bodies. Component month 1 1 2 2b 'The front end is flat, for example, and can hold the insulating seat plate 2. 2. The insertion hole 1 2a of the insulating seat plate is inserted by the wire terminal, and then it is temporarily 518620. 5. Description of the invention (11 ) When the mold body 丨 22a of the bending mold 122 contacts the wire terminal 10b, the front end of the wire terminal is spread into a figure-eight shape (conical frustum shape) and temporarily bent (Figure 2c, Figure 2d). Then 'temporarily The bending die 122 is lowered and returned to the initial position (Fig. 2e). When the rotary table 34 is intermittently rotated, the next aluminum electrolytic capacitor is sent to station D, and at the same time, the insulating seat plate supply table 38 is rotated. So that the next insulating seat plate 12 is pushed to a predetermined position aligned with station D, and the state of the figure 再现 is reproduced. Also, the temporary leaves are folded, and the subsequent aluminum electrolytic capacitor 丨 〇 is turned due to the intermittent rotation of the rotary table 34. Transfer to the next station E. So, because the 纟 巴 缘 座座 丨 2 is in aluminum After the electrolytic capacitor 10 and the temporary bending mold will carry the insulating seat plate on it, the insertion hole 12a of the edge seat plate is inserted by the wire terminal i〇b, and the one immediately behind is located behind the insulating seat plate. Temporarily bend the mold and the lead end 122 protruding from the insulating seat plate 12 will be bent from the table and temporarily bent / heart stretched into a figure-eight shape (conical f this 'temporary bending mold 122 is provided with an insulating seat plate M, r' seat It is not necessary for the plates 12 to rise separately. The J, B, and P terminals are then bent temporarily to bend the mold 122 ;; == to "to temporarily bend, so temporarily bend the mold J Zibei & The required action for bending is y-stroke. As long as it is lifting, the action itself only needs the bending of the small mold 122 to be quickly performed, and the intermittent wheel of the rotary table 34; is sufficient, so temporarily bending the mold 122 temporarily increases the insulation seat plate 12 = at high speed. It is sufficient to have a 12-shaped mold body with a mountain-shaped front end at its front end, so it is sufficient to just have ~ shape. As shown on page 15 C: \ 2D-CODE \ 91-02 \ 90128823.ptd 518620 V. Description of the invention (12) 3 is I: On ": Γί The mold m is composed of a pair of insulating base plates that can be held Γη ' When the mold body 1223 is formed, the flat front end of the member 122b can securely hold the insulating seat plate. In other words, if the wire terminal 10b is deformed, the wire terminal cannot be connected, and the insertion hole 12a of the rim seat board cannot be inserted. For this reason, let: 2 = 7 when the bent wire guide 40 is preferably provided on the rotation: stage 34 and: 4: 2 o'clock_wire guide 40 as shown in Figure 3β, its structure has = 44 Λ 42 and available The female member 44 of the transverse groove 4 "for the protruding piece insertion has a w-shaped groove formed on the protruding piece of the male member. This :: Wide forming 'The distance p between the two tips is the same as that of the wire terminal- If the lead wire guide 40 is temporarily bent and the aluminum electrolytic element is moved in the direction of the male member 42 and the female member in the direction of 1000, and the wire terminal is clamped in the center, even if the electrode 1013 is deformed, the wire terminal may be deformed. Guided by the w-shaped groove 42b, the deformation of the lead terminal 10b will be gradually and automatically corrected by the slope of the groove, and positioned at the tip of the groove of w =. However, the position of the sharp material of the W-shaped groove is aligned with the insertion of the insulating seat ^. The through-hole 12 ^ ^ position 'wire terminal ㈣ automatically aligns with the through-hole. = Production = Use temporary bending of the wire guide 40, even if the wire terminal _ has a cross shape, the deformation will be deformed before the bending is temporarily held. The correction is positioned opposite to each other, and does not prevent the temporary bending. The temporary bending of the wire guide 40 not only corrects the wire terminal, but also clamps the wire terminal. Between the male member 42 and the female member 44, it can also prevent ^ 18620 丨 Fifth, the invention description (I3) f deformation (weak) of the wire terminal in the axial direction when f is folded. Therefore, 好 will temporarily bend the wire guide The member 40 is provided near the insulating seat plate 12, that is, the insulating seat and winter seat plate supply table 38. The structure of the male member 42 and the female member 44 is not limited to sliding on both sides and clamping, wire Terminals 丨 〇b, for example, the female component can be fixed to make the male structure movable, the wire terminal can be pressed to the female component by the sliding of the male component, and clamped at the E station, another temporary bending mold 124 is on standby. The structure of FIG. 4 and FIG. 4 can temporarily fold the mold 1 24, for example, it can be provided with a U-shaped mold body 12 cut at the central portion of the front end, a pair of members 124b holding the mold body, and a guide 124e of the spot plate ^. Here, the guide mG can be maintained with the mold body ^ two body i liter! ^ Edge seat plate 12 and the guide does not hinder the mold body 仃 temporarily guarding the bending position, and finally the insulation seat ^ ^ ^ ^ ^ ^ ^ Or, considering the compatibility with the temporary bending mold 122, = 24 is also used, and for the component 124b ', but the mold body is made into Che:; rule, you can omit a pair of members 124b. The mold is all in the shape of a mountain, but only its central neighbor A, ^ _ a is not a weaving shape. The central shape is a mountain, and the two ends are flat = description At the E station, the temporary bending mold 12 electrolytic capacitor 10 is sent to the £ station, the temporary 1 is outside with the aluminum clothes, and the mold body K: up Π: The mold 124 is raised (Figure seat plate 12. 俟The insulation seat 12 is guided by the guide i W 24 \. The insulation is maintained first, and it is introduced without hindering the guide. Page 17 C: \ 2D-C0DE \ 91-02 \ 90128823.ptd 518620
518620 五、發明說明(15) 礙’導線端子可由暫時折彎模具丨2 4彎折至其根部。導件 1 24c將絕緣座板1 2導引至觸接鋁製電解電容器丨〇之頭部底 面的位置’而由模具本體〗24a將導線端子〗〇b至其根部撐 開為八子狀(圓錐台狀)加以彎折時,暫時折彎模具丨2 4即 下降回到初期位置而待命(圖4h)。再者,溝125亦可設供 導線端子10b插通之2個溝孔以代替圖示之長溝。 鋁製電解電谷器1 〇被送到下一 F站,進行正式折彎。在ρ 站有正式折彎模具152在待命(圖6i )。由圖7可知,在正式 折彎模具152上面形成有溝152a,溝内收容有2個旋轉自如 之滾輪152b。旋轉自如之滾輪15礼設於離導線端子丨⑽之 根部數隨外方的位置,正式折彎模具152上昇時,滾 觸接導線端子i〇b。此時由於滾輪1521)旋轉自如,觸接 線端子1 Ob時即空轉(旋轉)而擠壓導線端子使其彎折。 “由具有滾輪1 52b之正式折彎模具152進行正式折織 輪空轉而擠壓導線端+ ’因此抑制由正 γ模 射導線端子i〇b擠壓力的傳達,對導線端子所產生/彳、具 2。因而可防止導線端子10b自其根部拔出 ,電容器1〇之頭部底面受損,或導線端子 =電 :彎因此可使正式折彎模具152高速上昇而迅速=式 由於收容導線端子丨0b之溝形成於絕緣座板12 正式折彎模具152會上昇至幾乎觸接絕緣座板面, :,而將導線端子10b至其根部折彎成大致水平。=的位 暫時折彎時將導線端子10b自其根部 由於在 ύ又此式折彎時 518620 五、發明說明(16) ----- 可滑順將導線端子至其根部折彎成大致水平。接著,導線 至立根部折彎;=朝水平方向伸出(圖叫),導線端子 ;期1。圖;^致水平後,正式折彎模具⑻即下降至 絕ΞίΞΪΞΠ:!:1! ’即裝上絕緣座板12並為防止 錐台賴的暫V:彎 暫時折彎之位置,一邊 ^ 、 表上板引‘至不妨礙 狀(圓錐台形狀)的暫時η 撐開成八字形 間加以分割。此時,雖nf猎此可將暫時折弯所需時 所需時間較長,暫時折彎日:折^所需時間比暫時折彎2 之升降,其動作本身亦只而動作僅為暫時折彎模具122 得以迅速進行。又,夢、的衝程就夠,暫時折彎1 進行正式折彎,正式^彎所需,,自如之滾輪152b可迅速 需時間。 而T日〗不會超過暫時折彎1所 由於暫時折彎之迅速化, 34之間歇輸送得以高速化,而二曰成形時間左右之旋轉台 產效率(製造效率)。而且,暫,昇f製電解電容器10之量 時間被分割、縮短,旋轉台之j折弓分成兩段,暫時折彎 而進一步提昇鋁製電解電&器】θ〇歇f送得以更加高速化, 譬如,在自動加工機3 〇採用暫护之=產效率(製造效率)。 成形方法時,可以2〇〇個/分鐘^制折主幫’分成兩段之本發明的 比使用以往機器改善量產效率^衣造銘製電解電容器〗〇, C;\2D^C0DE\9l-02\90128823.ptd 第20頁 518620 丨丨 丨·· 五、發明說明(17) 上述之實施例為供說明本發 何限定,當然在本發明之姑个_者亚非將本發明加以任 王包含在本發明内。譬如實施 =形、改造者亦 :邑,緣座板12、暫時折f模具]22,124、正衣電解電容器10、 但亦可採配置於水平方向1 =具與正式折青模具升降, 式折彎模具在水平方向往:動口:。,而使暫時折f模具與正 之效旲 如上述之本發明中,茲 動,導線端子於插通插心後伴J絕緣座板移 ;:就不需要祇是將絕緣座板裝到導線夺折,彎。因 暫時折-模具之衝程即可暫 子的動作’僅以 於插通插通孔後緊接著將導線端子’由於導線端子 只要極小的暫時折彎模呈 則而17以暫時折彎, 以迅速進行,鋁製電解電:卩^夠。因此暫時折彎可 /暫時折彎模具由,昇。 緣座板之形狀的一對構件構 、一 /、有可保持絕 構件之前端確實加以保持。才即可將絕緣座板以一對 使暫時折彎導線導件由,且 狀片插入的母構件構成使=片的公構件與有供突 =端之間隔與導線端子之之溝 製電解電容器之導線端子而將A 0蛞在暫蚪折彎鋁 件與母構件之間時,即使導線二 形之溝内挾持於公構 被自動矯正,而正確定位於對‘:形,其變形也會 耵旱纟巴緣座板插通孔之位置。 第21頁 C:\2D-C0DE\91-02\90128823.ptd 518620 五、發明說明(18) 又由於將導線端子強固挟持於 可防止暫時折,時 =與母構件之間,因而 再者,如果將線端:之變形。疲軟)。 為防止絕緣座板之脫落 ==衣上絕緣座板12並 字形狀(圓錐台形狀)的暫時折^子樓開成八 導至不妨礙暫時折彎之位置,將導夺:緣座板引 開成八字形狀(圓錐台形狀)的暫時折子Μ根部撐 紹製電解電m ί更加高速化’而進-步提昇 姑衣电解罨合夯之$產效率(製造效率乂杈幵 又’使旋轉自如之滾輪壓著導 — : = : = #,可以抑制自正式:彎模= 彳 作用於導線端子之拉引力極小,正= 使暫時折彎模具由,前端中央部呈山形而兩 之椟具本體與有溝之導件組合而構成,並:二=平坦 座板導引至不妨礙模具本體進行暫時折彎之=此將絕緣 可由中央山形部先將導線端子撐開,同時::如此即 斜面導引而觸接兩端之平坦部1吏導線 順亡”之 使暫時折彎模具可高速上昇。而且只要暫時折彎;ΐ,並 的衝程即可將導線端子至根部撐開為八字狀(弓^具很小 如此,可使暫時折彎模具高速上昇之同時,.'ο狀)。 具以很小的衝程即可有效暫時折彎導線端子,折彎模 時折彎。 、 、迷進行暫 此¥導線端518620 V. Description of the invention (15) The obstructing 'wire terminal can be bent to its root by the temporary bending mold. The guide 1 24c guides the insulating seat plate 12 to the position of contacting the bottom surface of the head of the aluminum electrolytic capacitor 丨 〇, and the lead terminal 〖b is extended to the root by the mold body 〖24a (cone Table-shaped) When bending, the temporary bending die 丨 2 4 will fall back to the initial position and stand by (Figure 4h). Further, the groove 125 may be provided with two groove holes through which the lead terminal 10b is inserted, instead of the long groove shown in the figure. The aluminum electrolytic valley device 10 was sent to the next F station for formal bending. A formal bending die 152 is on standby at the ρ station (Fig. 6i). As can be seen from Fig. 7, a groove 152a is formed on the main bending die 152, and two freely rotatable rollers 152b are accommodated in the groove. The freely rotating roller 15 is set at a position away from the root of the lead terminal ⑽ and the position of the outer side is followed. When the formal bending mold 152 rises, the roller contacts the lead terminal i0b. At this time, since the roller 1521) can rotate freely, the wire terminal 1 Ob is idling (rotating) when being pressed, and the wire terminal is squeezed to bend. "The formal folding and weaving wheel 152 with the roller 1 52b has a formal folding and weaving wheel idling to squeeze the wire end + 'so it suppresses the transmission of the squeezing force from the positive γ-moulded wire terminal i〇b, And 2. It can prevent the lead terminal 10b from being pulled out from its root, the bottom surface of the head of the capacitor 10 is damaged, or the lead terminal = electric: bend so that the formal bending mold 152 can rise at high speed and quickly The groove of the terminal 丨 0b is formed on the insulating seat plate 12. The official bending mold 152 will rise to almost touch the surface of the insulating seat plate, and bend the wire terminal 10b to its root to a level. When the bit = is temporarily bent, When the wire terminal 10b is bent from its root 518620 when it is bent in this manner, 5. Description of the invention (16) ----- The wire terminal can be smoothly bent to its root to a level. Then, the wire is to the root Bending; = protruding in the horizontal direction (picture called), wire terminal; period 1. Figure; ^ After the level is reached, the formal bending die will be lowered to ΞΞΠ:!: 1! And in order to prevent the temporary V: bend position, The edge ^ and the upper surface of the table lead to the non-obstructive (conical frustum-shaped) temporary η that is stretched into a figure-eight shape and divided. At this time, although nf hunts this, it may take a long time to temporarily bend, temporarily Bending day: the time required for bending is faster than the temporary bending 2 and the action itself is only the temporary bending die 122 can be performed quickly. Moreover, the stroke of dreams and suffices, the temporary bending 1 is formal Bending is required for formal ^ bending, and the free wheel 152b can take time quickly. And T day will not exceed temporary bending 1 because of the rapid acceleration of temporary bending, 34 intermittent transportation can be speeded up, and The production efficiency (manufacturing efficiency) of the rotary table around the forming time. Also, temporarily, the amount of time for the electrolytic capacitor 10 made by the f-type is divided and shortened, and the j-bend of the rotary table is divided into two sections, which are temporarily bent to further improve the aluminum electrolysis. [Electric & Device] θ〇BREAKf feeding can be further increased. For example, in the automatic processing machine 30, temporary protection = production efficiency (manufacturing efficiency). In the molding method, it can be 200 pieces per minute Ambassador of the invention divided into two paragraphs Improved mass production efficiency of conventional machines ^ Made electrolytic capacitors made of clothes. 〇, C; \ 2D ^ C0DE \ 9l-02 \ 90128823.ptd Page 20 518620 丨 丨 丨 · 5. Description of the invention (17) The above embodiment For the purpose of explaining the limitations of the present invention, of course, in the present invention, Yafei, the present invention, includes the present invention as the king. For example, the implementation = shape, the reformer also: Yi, margin seat board 12, temporarily folded f Mould] 22, 124, Zhengyi electrolytic capacitor 10, but can also be configured in the horizontal direction 1 = with the official folding mold lifting, the type of bending mold in the horizontal direction: moving mouth:. With the positive effect, as in the present invention described above, the wire terminal is moved with the J insulating seat plate after inserting the inserted core; it is not necessary to simply fold and bend the insulating seat plate to the wire. Because of the temporary bending-the stroke of the mold can temporarily move 'only after the insertion of the through hole and then the wire terminal'. Because the wire terminal requires only a small temporary bending die, the 17 is temporarily bent to quickly Yes, aluminum electrolytics: enough. Therefore, temporary bending can be performed temporarily. The shape of the edge seat plate has a pair of member structures, which can hold the front end of the insulation member securely. Only then can the insulating seat plate be made of a pair of temporarily bent wire guides, and the female member into which the sheet is inserted constitutes an electrolytic capacitor made of a gap between the male member of the sheet and the supply terminal and the lead terminal. When the wire terminal is A 0 between the temporarily bent aluminum piece and the parent member, even if the wire is held in the groove of the two-shaped wire, it is automatically corrected and correctly positioned in the opposite shape: the shape will deform.耵 The position of the through hole of the rim seat board. Page 21 C: \ 2D-C0DE \ 91-02 \ 90128823.ptd 518620 V. Description of the invention (18) Also, because the wire terminal is firmly held to prevent temporary folding, the time = is between the mother component, and therefore, If the end of the line: is deformed. Weak). In order to prevent the insulation seat board from falling off == the temporary folding of the insulating seat board 12 in a parallel shape (conical shape) ^ The sub-floor is opened to a position that does not prevent the temporary bending, and the guide: the edge seat board is opened into The figure-shaped (conical truncated-cone-shaped) temporary folder M root supports the electrolytic cell m to increase the speed, and further improves the production efficiency (the manufacturing efficiency and the rotation efficiency). Roller pressing guide —: =: = #, can be restrained from being formal: Bending mold = 极 The pull force acting on the wire terminal is very small, positive = Make the temporary bending mold free, the front center is mountain-shaped, and the harness body and The grooved guides are combined and formed: and two: the flat seat plate is guided to not prevent the mold body from being temporarily bent = this will insulate the lead terminal from the central mountain-shaped portion first, and at the same time: this is the slope guide Leading to the flat parts at both ends of the wire, the wire bends down "so that the temporary bending mold can rise at a high speed. As long as it is temporarily bent; the stroke of the union can open the wire terminal to the root into a figure-eight shape (bow ^ It is so small that it can be temporarily bent At the same time when the mold is rising at a high speed, it's shaped.) With a small stroke, it can effectively bend the wire terminal temporarily, and bend it when bending the die.
使模具本體不設平坦部而整體呈山形亦 C:\2D-OODE\91·02\90128823.ptd 第22頁 518620Even if the mold body is not provided with a flat part, it is mountain-shaped as a whole. C: \ 2D-OODE \ 91 · 02 \ 90128823.ptd Page 22 518620
子矸連續平順彎折。又 而作成下方傾斜角度較 折it減小衝程。 不使山形的斜面為連續的斜面, 之緩斜面的話,即可確保連續彎 使正式折幫模百 滾輪空轉而擠壓導 線端子擠壓力的傳 而不會使導線端子 頭部底面受損,而 損之外’亦不會使 正式折彎。 具備旋轉自如之滾 線端子,因此抑制 達,對導線端子所 自其根部拔出’或 可防止不良品之產 導線端子之皮膜剝 輪而構成的話,藉由 由正式折彎模具對導 產生之拉力極小。因 使鋁製電解電容器之 生。又不慮极出與受 離,因此町迅速進行 使旋轉台組裝 話,即可使旋轉 器之量產效率得 編J虎之Igj 二刀口工微休用上述之成形 之間歇輸送高速化’ % # 从飛躍提昇。 π使銘於 10 鋁製電解 10a 頭部 10b 導線端子 10b’ 導線端子 12 絕緣座板 12a 插通孔 14 測定子 16 輸送帶 17 封面膠帶 20 絕緣座板 電容器 之根部 之吸附頭Ziyi continued to bend smoothly. In addition, the downward inclination angle is made smaller to reduce the stroke. Do not make the bevel of the mountain shape be a continuous bevel. If the bevel is gentle, it can ensure continuous bending to make the official folding die 100 roller idle and squeeze the transmission of the pressing force of the wire terminal without damaging the bottom surface of the wire terminal head. And 'Loss' will not cause formal bending. Equipped with a wire-rolling terminal that can rotate freely, so it can be reached by pulling the wire terminal from its root or peeling off the film of the wire terminal produced by defective products. It is produced by the formal bending mold guide. Minimal pulling force. The result is an aluminum electrolytic capacitor. Regardless of extremes and failures, if you quickly assemble the rotary table, the mass production efficiency of the spinner can be adjusted. J Tiger's Igj Two-knife micro-worker can use the above-mentioned forming intermittent conveyance to increase the speed. % # Lift from leap. πShiming Yu 10 Aluminum Electrolysis 10a Head 10b Wire terminal 10b ’Wire terminal 12 Insulation board 12a Insertion hole 14 Tester 16 Conveyor belt 17 Cover tape 20 Insulation board Capacitor root
C:\2D-CODE\91-02\90128823.ptd 518620C: \ 2D-CODE \ 91-02 \ 90128823.ptd 518620
五、發明說明 (20) 22, 122 暫時折彎模具 122a 模具本體 122b 一對之構件 124 暫時折彎模具 124a 模具本體 124b 一對之構件 124c 導件 125 導件之溝 30 自動加工機 32 零件饋入器 ' 34 旋轉台 36 輸送路 37 零件倉 38 絕緣座板供給用台 40 導線導件 42 公構件 42a 突狀片 42b W形之溝 P 溝尖端之間隔(導線端子之間隔) 44 母構件 44a 橫溝 52, 152 正式折彎模具 152a 溝 152b 旋轉自如之滾輪 C:\2D-CODE\91-02\90128823.ptd 第24頁 518620 五、發明說明(21) A 零 件 供 給 站 B 預 剪 站 C 壓 製 站 D 暫 時 折 彎 站1 E 暫 時 折 彎 站2 F 正 式 折 彎 站 G 導 線 切 斷 站 Η 零 件 取 出 站 I 印 字 站 J 檢 查 站 K 上 帶 站V. Description of the invention (20) 22, 122 Temporarily bend the mold 122a Mould body 122b One pair of members 124 Temporarily bend the mold 124a Mould body 124b One pair of members 124c Guide 125 Guide groove 30 Automatic processing machine 32 Parts feed Inserter '34 Rotary table 36 Conveyance path 37 Parts compartment 38 Insulating seat plate supply table 40 Wire guide 42 Male member 42a Projection piece 42b W-shaped groove P Space between groove tips (space between wire terminals) 44 Female member 44a Cross grooves 52, 152 Formal bending mold 152a Groove 152b Roller C: \ 2D-CODE \ 91-02 \ 90128823.ptd Page 24 518620 V. Description of the invention (21) A Parts supply station B Pre-cutting station C Pressing station D Temporary bending station 1 E Temporary bending station 2 F Official bending station G Wire cutting station Parts removal station I Printing station J Inspection station K Upper belt station
C:\2D-CODE\91-02\90128823.ptd 第25頁 518620 圖式簡單說明 動加工 機的概略平面圖。 圖 圖1為採用本發明鋁製電解電容器成 的概田夂亚工m 7 之自 圖2U)~(e)為本發明紹製電解電容器之暫時折彎的工程 ,3(A)為本發明之暫時折彎的斜視圖 暫時折彎導線導件的斜視圖。 (B)為本發明之 程Γ⑴〜(h)為W製電解電容器之暫時折彎的工 =為本?明之另—暫時折彎的斜視圖。 折彎的工 程圖 =6。(1)〜(k)為本發明鋁製電解電容器之正式 圖7為本發明之正式拼線 回()〜(I)為鋁製電解電容器之掣造工 圖9(a)〜(e)為公知之鋁 ^ ^圖。 圖。 牌電谷為暫時折彎的工程 圖 圖1〇⑴〜⑻4公知之鋁製電解電容器正式 折彎的工程 C:\2D-OODE\91-O2\90128823.ptd 第26頁C: \ 2D-CODE \ 91-02 \ 90128823.ptd Page 25 518620 Schematic description of the schematic plan view of the machine. Fig. 1 is a schematic diagram of the temporary bending of the electrolytic capacitor made by the present invention, and (e) is the temporary bending process of the electrolytic capacitor made by the present invention, and 3 (A) is the present invention. The perspective view of the temporary bending of the temporarily bent wire guide. (B) This is the process of the present invention. Γ⑴ ~ (h) is the temporary bending process of W-type electrolytic capacitors. The other thing is oblique view of temporary bend. Bend Engineering Drawing = 6. (1) ~ (k) is the official figure of the aluminum electrolytic capacitor of the present invention. Figure 7 is the formal stitching of the present invention. () ~ (I) is the manufacturing process of the aluminum electrolytic capacitor. Figure 9 (a) ~ (e) It is a well-known figure of aluminum ^ ^. Illustration. Brand Electric Valley is a temporary bending process drawing. Figure 10⑴ ~ ⑻4 A well-known aluminum electrolytic capacitor is officially bent. C: \ 2D-OODE \ 91-O2 \ 90128823.ptd Page 26
Claims (1)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2001150341 | 2001-05-21 | ||
JP2001253923A JP3880817B2 (en) | 2001-05-21 | 2001-08-24 | Aluminum electrolytic capacitor forming method, temporary bending die, temporary bending lead guide, and manufacturing method of aluminum electrolytic capacitor with automatic processing machine |
Publications (1)
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TW518620B true TW518620B (en) | 2003-01-21 |
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ID=26615384
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW090128823A TW518620B (en) | 2001-05-21 | 2001-11-21 | A forming method of aluminum electrolytic condensers, a primary-forming die thereof, a leading guide for primary-forming, a secondary-forming die thereof, and a manufacturing method thereof in an automatic assembling apparatus |
Country Status (3)
Country | Link |
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JP (1) | JP3880817B2 (en) |
CN (1) | CN100380543C (en) |
TW (1) | TW518620B (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4204392B2 (en) * | 2003-06-16 | 2009-01-07 | ハイメカ株式会社 | Work conveying method and automatic machine in automatic machine etc. |
CN105244194B (en) * | 2015-10-30 | 2018-10-16 | 康舒电子(东莞)有限公司 | The whole foot device of capacitance automatic moulding machine |
CN105355473B (en) * | 2015-11-06 | 2018-08-28 | 南通南铭电子有限公司 | A kind of capacitor is special to draw traditional thread binding cup and the processing unit of falling needle and operating method |
TWI612543B (en) * | 2016-06-21 | 2018-01-21 | 鈺邦科技股份有限公司 | Capacitor detection system and passive-type pin-diverging module thereof |
CN107665778A (en) * | 2016-07-20 | 2018-02-06 | 钰邦电子(无锡)有限公司 | Capacitor detecting system and divide base device for discharge stress |
TWI619133B (en) * | 2016-07-20 | 2018-03-21 | 鈺邦科技股份有限公司 | Capacitor detection system and pin-diverging device for releasing stresses |
CN107643428B (en) * | 2016-07-20 | 2020-02-14 | 钰邦电子(无锡)有限公司 | Capacitor detection system and active pin separating seat module thereof |
CN106024430B (en) * | 2016-08-02 | 2024-03-29 | 南通南铭电子有限公司 | Outgoing line arranging machine and outgoing line pin arranging method |
CN111312530B (en) * | 2020-02-29 | 2021-06-29 | 武汉轻工大学 | Upper base plate device of chip aluminum electrolytic capacitor |
KR102375608B1 (en) * | 2020-08-14 | 2022-03-18 | 삼화전기주식회사 | Capacitor Manufacturing Apparatus and Capacitor Manufacturing Method |
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JPH07235460A (en) * | 1994-02-25 | 1995-09-05 | Matsushita Electric Ind Co Ltd | Manufacturing system for chip aluminum electrolytic capacitor |
JP2878599B2 (en) * | 1994-05-24 | 1999-04-05 | ハイメカ株式会社 | Automatic forming machine for electronic parts, punch for forming lead terminals of electronic parts, and forming method |
-
2001
- 2001-08-24 JP JP2001253923A patent/JP3880817B2/en not_active Expired - Lifetime
- 2001-11-21 TW TW090128823A patent/TW518620B/en not_active IP Right Cessation
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Also Published As
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CN1387208A (en) | 2002-12-25 |
CN100380543C (en) | 2008-04-09 |
JP2003045749A (en) | 2003-02-14 |
JP3880817B2 (en) | 2007-02-14 |
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