TW514742B - Internal probe pad for failure analysis - Google Patents

Internal probe pad for failure analysis Download PDF

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TW514742B
TW514742B TW89119184A TW89119184A TW514742B TW 514742 B TW514742 B TW 514742B TW 89119184 A TW89119184 A TW 89119184A TW 89119184 A TW89119184 A TW 89119184A TW 514742 B TW514742 B TW 514742B
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Taiwan
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probe
circuit
conductive
probe pads
chip
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TW89119184A
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Chinese (zh)
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Tsung-Jr Wu
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United Microelectronics Corp
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Abstract

The present invention relates to an internal probe pad for failure analysis. The present invention proposes a circuit system, which comprises plural probe pads located on the last metal layer of the die. Each probe pad can be divided into plural conductive regions, and each conductive region is selectively connected to a contact in the internal circuit through the interconnect. By applying signal to at least a probe pad in plural probe pads, the mode of circuit can be set up. Signals are inputted to part of the probe pads in plural probe pads for setting up the mode of the circuit system in the die, wherein a probe pad is provided for grounding, and at least one probe pad is provided for transmitting signals into the circuit.

Description

514742 五、發明說明(1) 5-1發明領域: 本發明是一種有關於半導體積體電路的裝置,特別是 有關於一種内部探針墊的裝置。 5 - 2發明背景: 典型的1C上有許多接點(contacts)用來作為晶片( die)内電路與外界的介面。這些接點可作為鋅墊(bond pads)以接合線連接至其上。這些接合線也連接至導線架 (lead frame)上。這些接點可以用來輸入不同信號,包 括位址、資料、電源(VCC)、接地(VSS)以及控制的信 號。然而,這些接點一般都很微小,因此,直接將每一接 點與探針連結以用來測試、或修理I C是不切實際且昂貴的 。探針墊(probe pads)較晶片接點大許多且已經被應用 放置在晶圓的邊緣。然而,接點的體積將限制探針可以實 際連結到的接點的數目。 典型的故障分析包含施予一選定的電壓至^電路輸入 端,並檢查選定的輸出端電壓大小,可藉由一功能測試機 (f u n c t i ο n a 1 t e s t e r)或一機械式探針系統來實施。機械 式探針系統使故障分析技術得以應用探針,來至確認是否 電導連接至一晶片電路系統中選定的位置。然而,這工作514742 V. Description of the invention (1) 5-1 Field of the invention: The present invention is a device related to a semiconductor integrated circuit, particularly a device with an internal probe pad. 5-2 Background of the Invention: A typical 1C has many contacts as the interface between the circuit in the die and the outside world. These contacts can be used as bond pads to which bonding wires are connected. These bonding wires are also connected to a lead frame. These contacts can be used to input different signals, including address, data, power (VCC), ground (VSS), and control signals. However, these contacts are generally very small, so it is impractical and expensive to directly connect each contact to a probe for testing or repairing IC. Probe pads are much larger than the wafer contacts and have been applied to the edge of the wafer. However, the volume of the contacts will limit the number of contacts to which the probe can actually be connected. A typical fault analysis involves applying a selected voltage to the circuit input and checking the selected output voltage, which can be implemented by a functional tester (f u n c t i ο n a 1 t e s t e r) or a mechanical probe system. The mechanical probe system allows fault analysis techniques to be applied to the probe to confirm that the conductance is connected to a selected location in a chip circuit system. However, this worked

514742 五、發明說明(2) 是困難且花時間的。此技術必須使用顯微鏡,從上千甚至 百萬的電晶體中,以及四或五層金屬中,目視尋找要測量 的位置,然後手動將探針移至到該點。由於機械空間的限 制,所以只有手動的探針可以應用到此系統中。探針可使 用的數目是有限的,此限制了此種方法可以進行的故障分 析的種類。 一積體電路内的電子裝置經由内連線來電性耦合。内 連線是將一位於矽底材表面或其上的導體層經由圖型轉移 來形成。一層以上的導體層可以經由圖案轉移以形成一層 以上的内連線,且各層内連線間可以一層以上的層間介電 層予以隔開。常用來作為層間介電層的物質包括二氧化矽 ,氮化矽,以及聚亞醯胺。被介電質分隔的内連線層允許 在相當小的表面積裡.形成密集地圖案裝置。不同層的内連 線通常用介層插塞予以電性耦合。内連線可以經由不同導 電層的層層堆疊來形成。一般,這些金屬堆疊通常包括鈦 、is、銅、鶴及這些金屬的合金。 過去的方法在模式設定時,因為一個探針墊,只對應一 個接點,所以需要用到許多個探針。此將不利於使用顯微 鏡來觀察是否有熱點(hot spot)或 (emission spot) 發生,特別是在某些構裝時,例如L 0 C ( 1 e a d ο n c h i p ),過多的探針使得晶片更難進行測量。514742 V. Description of the invention (2) is difficult and takes time. This technique must use a microscope to visually find the location to be measured from thousands or even millions of transistors and four or five layers of metal, and then manually move the probe to that point. Due to mechanical space constraints, only manual probes can be applied to this system. The number of probes available is limited, which limits the types of fault analysis that can be performed with this method. The electronic devices in an integrated circuit are electrically coupled via an interconnect. The interconnect is formed by transferring a conductor layer on or on the surface of a silicon substrate through pattern transfer. One or more conductor layers can be transferred through a pattern to form one or more interconnects, and the interconnects of each layer can be separated by one or more interlayer dielectric layers. Materials commonly used as interlayer dielectric layers include silicon dioxide, silicon nitride, and polyimide. The dielectric interconnect layer allows densely patterned devices to be formed in a relatively small surface area. The interconnects of different layers are usually electrically coupled with dielectric plugs. The interconnects can be formed by layer-by-layer stacking of different conductive layers. Generally, these metal stacks typically include titanium, is, copper, crane, and alloys of these metals. In the previous method, when a mode was set, a probe pad corresponds to only one contact, so many probes were used. This is not conducive to using a microscope to observe whether a hot spot or emission spot has occurred, especially in some configurations, such as L 0 C (1 ead ο nchip). Excessive probes make the wafer more difficult. Take measurements.

第5頁 514742 五、發明說明(3) 5 - 3發明目的及概述 本發明的一目的是減少於設定模式時需用到的探針墊 的數目。 本發明的一目的是只要用到較少的探針即可完成設定 模式。 本發明的一目的是為使得在故障分析時缺陷更易於觀 察0 因此根據以上目的,本發明提出一晶片之電路系統, 該電路系統至少包含多數個探針墊,位於晶片的最後金屬 層上。每一個探針墊被分割成數個導電區域,且每一個導 電區域經由内連線選擇性地連接至晶片内部電路之一接點 上。經由對該多數個探針墊中的至少一個探針塾施予信號 ,即可以設定此電路的模式。此外,在最後金屬層的表面 可覆蓋一保護層上,在保護層上則有開口以裸露出該探針 塾。 本發明提供一種以内部探針墊來設定晶片電路之模式 的方法。此方法首先形成多數個探針墊於晶片的最後金屬 層上,其中每一個探針墊被分割成數個導電區域,且每一Page 5 514742 V. Description of the invention (3) 5-3 Purpose and summary of the invention An object of the present invention is to reduce the number of probe pads required in the setting mode. It is an object of the present invention to complete the setting mode with fewer probes. An object of the present invention is to make it easier to observe defects during fault analysis. Therefore, according to the above purpose, the present invention proposes a circuit system for a wafer. The circuit system includes at least a plurality of probe pads and is located on the last metal layer of the wafer. Each probe pad is divided into a plurality of conductive areas, and each conductive area is selectively connected to a contact of an internal circuit of the chip via an interconnect. By applying a signal to at least one of the plurality of probe pads, the mode of the circuit can be set. In addition, the surface of the final metal layer may be covered with a protective layer, and there is an opening on the protective layer to expose the probe 塾. The present invention provides a method for setting a mode of a chip circuit with an internal probe pad. This method first forms a plurality of probe pads on the last metal layer of the wafer, where each probe pad is divided into several conductive areas, and each

514742 五、發明說明(4) ~ 個導電區域經由内連線選擇性地連接至晶片内部電路之一 接點上。其次,輸入信號至該多數個探 墊,以對該晶片之電路系統進行模式設定, 墊係用於接地,另有至少—個探針墊係傳遞信號進入該電 、在晶片上探針墊的排列並沒有限制。每一探針墊上的 導電區域數目至少為二個,導電區域的形狀並無限制,排 列方式也無限制。514742 V. Description of the invention (4) ~ The conductive areas are selectively connected to one of the contacts of the internal circuit of the chip via an interconnect. Second, input signals to the plurality of probe pads to set the mode of the chip's circuit system. The pads are used for grounding, and at least one probe pad is used to pass signals into the electrical, probe pads on the wafer. There is no limit to the arrangement. The number of conductive areas on each probe pad is at least two, the shape of the conductive areas is not limited, and the arrangement manner is also not limited.

5 - 4發明詳細說明: 本發明的較佳實施例將詳細討論如後。實施例乃是用 以描述使用本發明的一特定範例,並非用以限定本發明的 範圍。 本發明的方法,如第一圖所示,在晶片2 〇的最後一層 金屬層上’除了形成銲墊(bond pads) 201、20 2外,也形 成内部探針墊(internal probe pads) 30、40。其中第一鲁 内部探針墊3 0上分割成四個導電區域,3 0 1至3 0 4,如第二 圖所示’每一個導電區域經由内連線(interc〇nnect)連 結至内部電路的一接點(c 0 n a c t),第一導電區域3 0 1連接 至VCC 701、第二導電區域30 2連接至CLK ( system clock5-4 Detailed Description of the Invention: Preferred embodiments of the present invention will be discussed in detail later. The embodiment is used to describe a specific example of using the present invention and is not intended to limit the scope of the present invention. In the method of the present invention, as shown in the first figure, in addition to forming bond pads 201, 202 on the last metal layer of the wafer 20, internal probe pads 30, 40. Among them, the first internal probe pad 30 is divided into four conductive areas, 301 to 304, as shown in the second figure. 'Each conductive area is connected to the internal circuit via an interconnect (interc〇nnect). One contact (c 0 nact), the first conductive region 3 0 1 is connected to VCC 701, and the second conductive region 30 2 is connected to CLK (system clock

514742 五、發明說明(5) )722、第三導電區域3 0 3亦連接至CLK 72 2、以及第四導電 區域3 0 4連接至CKE(clock enable) 724,各導電區域間有 一間隔3 0 5分開。當第一探針3 0 7接觸此第一探針墊3 0時則 會同時與四導電區域連接,而將信號或電壓傳遞至此四導 電區域。另一第二探針墊4 〇上分割成兩個導電區域,如第 三圖所示,其中第五導電區域4〇1連接至vss 702,第六導 電區域4 0 2則沒有連結至其他電路。此二導電區域間有一 間隔4 0 5,第二探針4 〇 7用來接觸此第二探針墊4 0,將晶片 2 0予以接地。 上述 四细所示Λ部Λ針Λ是經由内連線,如第四八·.圖與第 第二探針墊4〇均位曰曰。^電路連結的。第-探針墊30與 5 2 0之下的一或夕、、曾取後至屬層520中。在此最後金屬層 層的内連線/久夕、層導電層可進行圖案轉移以形成一或多 分隔。如第四:同層内連線可用一或多層的層間介電層予以 530,而在介電層 不 在攻後金屬層52 0之下有一介電層 有其它電導層戈^八〇之下有一金屬層5 4 0。以及仍然可能 ,第一導電電層在此金屬層5 4 0之下。參見第四八圖 54 2以及第一逡仏〇1經由第~金屬插塞5 3 2、第一内連線 701。第四導電區。 連、、、°至晶片内部電路70上的VCC接點 線5 4 4以及第二=广3 〇毛纟二由第二金屬插塞534、第二内連 點724。第五導兩,6 0 2連結至晶片内部電路7〇上;的CKE接 連線5 4 6以及第域4 〇 1經由第三金屬插塞5 3 6、第三内 —導線6 0 3連結至内部電路70上的VSS接點514742 V. Description of the invention (5)) 722, the third conductive region 3 0 3 is also connected to CLK 72 2, and the fourth conductive region 3 0 4 is connected to CKE (clock enable) 724, with a gap of 30 between each conductive region 5 separate. When the first probe 30 contacts the first probe pad 30, it will be connected to the four conductive areas at the same time, and a signal or voltage will be transmitted to the four conductive areas. The other second probe pad 40 is divided into two conductive areas, as shown in the third figure, in which the fifth conductive area 401 is connected to vss 702, and the sixth conductive area 402 is not connected to other circuits. . There is a distance of 405 between the two conductive areas, and the second probe 407 is used to contact the second probe pad 40 to ground the wafer 20. The Λ part Λ needle Λ shown in the above four points is via an interconnect, as shown in the figure 48 and the second probe pad 40 is in the same position. ^ Circuit-linked. The first-probe pads 30 and 5 2 are taken into the layer 520 one after the other. In this last metal layer, the interconnects / Jiu Xi, the conductive layer can be pattern transferred to form one or more partitions. For example, the fourth layer: one or more interlayer dielectric layers can be used to connect the same layer to 530, and the dielectric layer is not below the metal layer after the attack, there is a dielectric layer under the metal layer, and there is another conductive layer. Metal layer 5 4 0. And it is still possible that the first conductive electrical layer is below this metal layer 540. See FIG. 48, FIG. 54 2 and the first 逡 仏 〇1 through the first metal plug 5 332, the first internal wiring 701. Fourth conductive region. Connect the ,,, and to the VCC contact line 5 4 4 and the second line of the chip internal circuit 70 by the second metal plug 534 and the second internal connection point 724. The fifth lead 2 and 6 0 2 are connected to the internal circuit 70 of the chip; the CKE connection line 5 4 6 and the fourth field 4 0 1 are connected through the third metal plug 5 3 6 and the third inner-wire 6 0 3 To VSS contact on internal circuit 70

514742 五、發明說明(6) 702 ° 此外’在隶後金屬層520上’可覆蓋一層保護層51〇。 在此保護層510中有一第一開口 512,以暴露出第一探針墊 30,以及一第二開口 514以暴露出第二探針墊4〇。第一探 針307透過此第一開口 512而與第一探針墊3〇接觸,而第二 探針40 7透過此第二開口514而與第二探針墊4〇接觸。 在本實施例中,晶片2 0的内部電路7 〇為一記憶體裝置 的例子,如第四B圖所示,除上述VCC ( ) 7〇1 yssr k .round) 70 2, CKE (clock enab 1 e ) ί ;y It el cl〇ck)722四個接點外,尚有其它常用的接點,例如cs ( chip select) 732 >RAS (row address strobe)734 ^ CAS address strobe) 736、以及WE (write enable) 等等’亦可以相同的方法予以連結。 要將1田「、隹日日片=作故、障分析(failure analysis )時,需 一探斜執^特定^工^模式,可將第一探針3 0 7連接至第 後,笛 ’而第二探針4 0 7則連接至第二探針墊4 〇。缺 ,而疒” m經由第一探針墊3。施予信號至晶片電路 一探7則予以接地。例如:用第—探針3G7於第 第二探=二予電壓5V,則VCC=5V,CKE=5V,CLK=5V,而 木針407予以接地,則vss = (^。 514742 五、發明說明(7) 此外,在晶片2 0上探針墊的排列,在本實施例中是排 成一直線,但此並非必要的,而且可以是任意方法排列的 。每一探針墊上的導電區域數目至少為二個,於本實施例 中,分別為四個與兩個。每一探針墊中之導電區域可以接 至相同或不同的晶片内部電路之接點,此可視設計而定。 而不同探針墊也可能會經由内連線而接到相同的内部電路 之接點。導電區域的形狀並無限制,可以是方形、圓形、 規則形或不規則形,排列方式也無限制,可以是規則分佈 或任意分佈。514742 V. Description of the invention (6) 702 ° In addition, a protective layer 51 may be covered on the metal layer 520 of the Lihou. There is a first opening 512 in the protective layer 510 to expose the first probe pad 30, and a second opening 514 to expose the second probe pad 40. The first probe 307 is in contact with the first probe pad 30 through the first opening 512, and the second probe 407 is in contact with the second probe pad 40 through the second opening 514. In this embodiment, the internal circuit 70 of the chip 20 is an example of a memory device. As shown in FIG. 4B, in addition to the above VCC () 7〇1 yssr k .round) 70 2, CKE (clock enab 1 e); y It el cl〇ck) 722, there are other commonly used contacts, such as cs (chip select) 732 > RAS (row address strobe) 734 ^ CAS address strobe) 736, And WE (write enable) etc. can also be linked in the same way. To analyze 1 field, the next day of the film = failure, failure analysis, you need to explore the oblique implementation ^ specific ^ work ^ mode, you can connect the first probe 3 0 7 to the second, flute ' The second probe 407 is connected to the second probe pad 40. The second probe pad 4 passes through the first probe pad 3. The signal is applied to the chip circuit. Probe 7 is grounded. For example: using the first probe 3G7 and the second probe = secondary voltage 5V, then VCC = 5V, CKE = 5V, CLK = 5V, and wooden pin 407 is grounded, then vss = (^. 514742 V. Description of the invention (7) In addition, the arrangement of the probe pads on the wafer 20 is aligned in this embodiment, but this is not necessary and can be arranged in any method. The number of conductive areas on each probe pad is at least There are two. In this embodiment, there are four and two respectively. The conductive areas in each probe pad can be connected to the same or different contacts of the internal circuit of the chip, depending on the design. The pin pad may also be connected to the same internal circuit contact via an internal connection. The shape of the conductive area is not limited, and it can be square, circular, regular or irregular, and the arrangement is not limited. It can be Regular or arbitrary distribution.

第10頁 514742 圖式簡單說明 第一圖顯示一半導體晶圓與晶片的上視圖。 第二圖顯示一具有四個導電區域的内部探針墊之上視 圖。 第三圖顯示另一具有二個導電區域的内部探針墊之上 視圖。 弟四A圖顯不一晶片内之棟針塾與内連線的截面圖。 第四B圖顯示一晶片内部電路之上視圖。 主要部分之代表符號: 10晶圓 2 0晶片 2 01銲墊 2 0 2銲墊 3 0第一探針墊 301第一電導區域 3 0 2第二電導區域 3 0 3第三電導區域 3 0 4第四電導區域 3 0 5第一間隔 3 0 7第一探針Page 10 514742 Brief Description of Drawings The first drawing shows a top view of a semiconductor wafer and wafer. The second figure shows a top view of an internal probe pad with four conductive areas. The third figure shows a top view of another internal probe pad with two conductive areas. Figure 4A shows a cross-sectional view of the needles and interconnects in a chip. Figure 4B shows a top view of the internal circuitry of a chip. Representative symbols of main parts: 10 wafers 2 0 wafers 2 01 pads 2 0 2 pads 3 0 first probe pads 301 first conductance area 3 0 2 second conductance area 3 0 3 third conductance area 3 0 4 Fourth conductivity region 3 0 5 first interval 3 0 7 first probe

514742 圖式簡單說明 4 0第二探針墊 401第五電導區域 4 0 2第六電導區域 4 0 5第二間隔 4 0 7第二探針 5 1 0保護層 <1 5 1 2第一開口 5 1 4第二開口 5 2 0最後金屬層 5 3 0介電層 532第一介層插塞 5 3 4第二介層插塞 5 3 6第三介層插塞 5 3 8第四介層插塞 5 4 0金屬層 5 4 2第一内連線 5 4 4第二内連線 5 4 6第三内連線 5 4 8第四内連線 Φ 6 01第一導線 6 0 2第二導線 6 0 3第三導線 7 0晶片内部電路 701VCC接點514742 Brief description of the drawing 4 0 second probe pad 401 fifth conductivity area 4 0 2 sixth conductivity area 4 0 5 second interval 4 0 7 second probe 5 1 0 protective layer < 1 5 1 2 first Opening 5 1 4 Second opening 5 2 0 Last metal layer 5 3 0 Dielectric layer 532 First via plug 5 3 4 Second via plug 5 3 6 Third via plug 5 3 8 Fourth via Layer plug 5 4 0 metal layer 5 4 2 first interconnect 5 4 4 second interconnect 5 4 6 third interconnect 5 4 8 fourth interconnect Φ 6 01 first wire 6 0 2 Two conductors 6 0 3 Third conductor 70 Chip internal circuit 701VCC contact

第12頁 514742 圖式簡單說明 7 0 2VSS接點 7 1 0輸入輸出緩衝區 7 2 0計時裝置 72 2CLK接點 7 24CKE接點 7 3 0指令解碼器 7 3 2CS接點 7 34RAS接點 7 3 6 CAS接點 7 38WE接點 7 4 0記憶體陣列 7 4 2列解碼器 7 4 4行解碼器Page 12 514742 Brief description of the diagram 7 0 2VSS contact 7 1 0 input and output buffer 7 2 0 timing device 72 2CLK contact 7 24CKE contact 7 3 0 instruction decoder 7 3 2CS contact 7 34RAS contact 7 3 6 CAS contact 7 38WE contact 7 4 0 Memory array 7 4 2 column decoder 7 4 4 row decoder

第13頁Page 13

Claims (1)

514742514742 第14頁 514742 六、申請專利範圍 多數個探針墊位於該晶片的一金屬層上,其中該多數 個探針墊中的每一個該探針墊内包含多數個導電區域,且 該多數個導電區域中的每一個導電區域選擇性地連接至該 晶片内之一電路的一接點上,經由對該多數個探針墊 中至少一個該探針墊施予信號,用以設定該電路至一模式 ;以及 一多層内連線結構,用以連接該多數個探針墊至該晶 片内該電路之接點。 8. 如申請專利範圍第7項之裝置,更包含一保護層於該金 屬層上,並有多數個開口在該保護層中以裸露出該多數個 探針墊。 9. 如申請專利範圍第7項之裝置,其中上述之多數個導電 區域是以触刻方式形成。 1 0 .如申請專利範圍第7項之裝置,其中上述之多數個導電 區域的形狀是矩形。 1 1.如申請專利範圍第7項之裝置,其中上述之多數個導電 區域接至該晶片内該電路上相同或不同的接點。 1 2. —種以内部探針墊來設定一晶片内一電路之模式的方 法,該方法至少包含:Page 14 514742 VI. Scope of patent application A plurality of probe pads are located on a metal layer of the wafer, wherein each of the plurality of probe pads includes a plurality of conductive areas, and the plurality of conductive pads are conductive. Each conductive region in the region is selectively connected to a contact of a circuit in the chip, and a signal is provided to at least one of the plurality of probe pads to set the circuit to a Mode; and a multilayer interconnection structure for connecting the plurality of probe pads to the contacts of the circuit in the chip. 8. If the device in the scope of patent application No. 7 further includes a protective layer on the metal layer, and there are a plurality of openings in the protective layer to expose the plurality of probe pads. 9. As for the device in the scope of patent application No. 7, wherein the above-mentioned plurality of conductive areas are formed by touch-engraving. 10. The device according to item 7 of the scope of patent application, wherein the shape of the plurality of conductive regions described above is rectangular. 1 1. The device according to item 7 of the scope of patent application, wherein the plurality of conductive areas described above are connected to the same or different contacts on the circuit in the chip. 1 2. —A method of setting a circuit mode in a chip with an internal probe pad, the method at least includes: 第15頁 514742 六、申請專利範圍 形成多數個探針墊於該晶片的一金屬層上,其中該多 數個探針墊中的每一個該探針墊均包含多數個導電區域, 且該多數個導電區域中的每一個導電區域經由一内連線選 擇性地連接至該晶片内該電路之一接點上;以及 輸入信號至該多數個探針墊的部分探針墊中,以設定 該晶片内該電路的模式。 ' h 1 3.如申請專利範圍第1 2項之方法,其中上述之信號輸入 步驟至少包含有一該探針墊係用於接地,另有至少一個該 探針墊係用於傳遞信號至該晶片内該電路。Page 15 514742 6. The scope of the patent application forms a plurality of probe pads on a metal layer of the wafer, wherein each of the plurality of probe pads includes a plurality of conductive areas, and the plurality of Each conductive area in the conductive area is selectively connected to a contact of the circuit in the chip via an interconnect; and a signal is input to a part of the probe pads of the plurality of probe pads to set the chip Mode inside the circuit. 'h 1 3. The method according to item 12 of the patent application range, wherein the signal input step described above includes at least one of the probe pads for grounding, and at least one of the probe pads for transmitting signals to the chip. Inside the circuit. 第16頁Page 16
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