五、發明説明（ 〈發明領域> 本發賴有㈣火地板之f造方法，尤指-種 八4八、喇熱效果之地板產品製造方法。 〈發明背景及先前技藝> ^ 从尤成g主叫裝潢中不可或缺的建枒之一，特別是 在目前的家居或營業處所中，為了講求舒適美觀，大量採 广1 a 4木貧地板作為室内裝潢材料，但木質地板最主要 的缺點是在於防火耐熱的問題，例如：在室内發生火災時 大田積舖設的木質地板成了最佳的助燃物質及熱傳導 物1但助長火勢迅速擴張蔓延，同時，高溫熱傳導將阻 斷人員逃生之路，往往造成無法彌補的大量財產及人員生 ί 吾1為木質地板產品所極待解決之主要課題。 <發明目的及概逑：> 本發明之主要目的即是在於提供一種防火地板之製造 方成’籍由木屑、黏著膠液及防火劑的適當混合及製程步 驟，叮以製造出具有防火及隔熱功能的地板產品c 本發明之再一目的即是在於提供一種防火地板之製造方 法’<以用各種不同的模具來加壓成型出不同形狀的地板。 本發明之又一目的即是在於提.供一種防火地板之製造 方法’在於地板表面可以加八不同表面裝飾紋路的木皮來 進行加壓’以成型出表面具不同飾紋的防火地板產品。 以下為使貴審查委員對本發明之詳細技内容、技術 手段及產業利用價值有進一步之目暸解，以下茲列舉一較 佳之實施例，並配合佐以各圖式作說明，其中： 本纸張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） 6V. Description of the invention (<Invention field> The present invention relies on the method of making fire floor, especially-a kind of flooring product manufacturing method with a heat effect. <Background of the invention and previous technology> ^ Congyou Cheng G is one of the indispensable building decoration, especially in the current home or business premises, for the sake of comfort and beauty, a large number of 1 a 4 wood poor floors are used as interior decoration materials, but wooden floors are the most important The disadvantage is that it is fire-resistant and heat-resistant. For example, the wooden floor laid by Datianji became the best combustion-supporting substance and heat-conducting substance in the event of an indoor fire. Road, which often leads to irreparable large amounts of property and human life. I 1 is a major problem to be solved by wooden flooring products. ≪ Object of the Invention and Summary: > The main purpose of the present invention is to provide a fire-resistant floor. The manufacturing party uses the proper mixing and processing steps of wood chips, adhesive glue and fire retardant to produce floor products with fire and heat insulation functions. Another object of the present invention is to provide a method for manufacturing fire-resistant floorboards' < using various different molds to press-mold different shapes of floors. Another object of the present invention is to provide a method for manufacturing a fire-resistant floorboard. The method 'is that the surface of the floor can be pressurized with eight different surface decorative grains to form pressure' to form a fire-resistant flooring product with a different decorative surface. The following is the detailed technical content, technical means and industrial utilization of the present invention by your reviewers. For further understanding of the value, the following is a list of preferred embodiments, with the accompanying drawings for explanation. Among them: This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 6
f靖先閱讀背面之注意事tf再填寫本百C 經濟部智慧財產局員工消費合作社印製 510944 A7 ___________ B7 五、發明说明（） (一）圖式簡單說明： 弟圖句本贫明第一實施例之防火地板之製造方法的 詳細流程圖； 第二圖為本發明第一實施例所製得的防火地板產品立 體外觀圖； 第二圖為第二圖之剖面圖； / 第四圖為本發明之第二實施例圖； 第五圖為本發明之第三實施例圖； 第六圖為第五圖所示本發明的第三實施例所製得之防 火地板產品立體外觀圖； (:二）圖號部份： 1〇 木屑浸泡防火劑 π 木屑 此合點者膠液 30 防火劑添加 40 :¾:入供具 50 加熱加壓成型 100地板 100，地板 200木皮 300加熱煮泡 400地板 經濟部智慧財產局員工消費合作社印製 〈發明之詳細說明> 首先請參閱第一圖〜第三圖所示，第一圖為本發明之 防火地板之製造方法的流程圖，包括步驟1〇〜5〇，其中， 步驟10是木屑浸泡防火劑之製程，即是藉由木屑（如第 二圖所示）以重量的15%〜45%比例浸泡於防火劑中，時 間約在5〜40分鐘，該防火劑為習知的防火材料，其化學 結構成份均屬習知，故不予詳述。而當完成步驟10的防火 本氏張尺度適用中國國家榡準（CNS )八4規格（210Χ 297公釐）f Jing first read the notice on the back tf and then fill in this hundred C Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 510944 A7 ___________ B7 V. Description of the invention () (1) Schematic description: The first picture is poor The detailed flowchart of the manufacturing method of the fire floor in the embodiment; the second figure is a three-dimensional appearance view of the fire floor product obtained in the first embodiment of the present invention; the second figure is a cross-sectional view of the second figure; A fifth embodiment of the present invention; a fifth diagram is a third embodiment of the present invention; a sixth diagram is a three-dimensional appearance view of a fire-resistant flooring product made by the third embodiment of the present invention shown in the fifth diagram; : 2) Part of drawing number: 10 Wood chips soaked in fire retardant π Wood chips are combined with this glue 30 Fire retardant added 40: ¾: Injector 50 Heat and pressure molding 100 Floor 100, Floor 200 Veneer 300 Heated boiling 400 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Floor Economics <Detailed description of the invention> First, please refer to the first diagram to the third diagram. The first diagram is a flowchart of the method for manufacturing the fireproof floor of the present invention, including step 1. 〇 ~ 5 Among them, step 10 is the process of soaking the wood chips with the fire retardant, that is, the wood chips (as shown in the second picture) are immersed in the fire retardant at a ratio of 15% to 45% by weight for about 5 to 40 minutes. Fire retardants are conventional fire-resistant materials, and their chemical structural components are all known, so they will not be described in detail. And when the fire prevention of step 10 is completed, the scale of the Bennett scale is applicable to China National Standards (CNS) VIII (210 × 297 mm)
dac泡製程後，使該每一粒木屑】】充份吸收防火劑，並再 文行歩驟20混合粘著膠液之製程·即以木屑的重量的丨〇% \'35%比例，將木屑n與粘著膠液充分混合成膠狀，該粘 ’膠液之材料不限，如為美耐皿或工業同膠水等膠液，於 j驟20所示的木屑11與粘著膠液混合形成膠狀物，再進 q步驟30的防火劑添加之製程，將上述的木屑π與粘著 爆液之混合膠狀物中，以〇·3〜2.0%比例添加微量的防火 % ’使混合膠狀物外屬也加入防火劑，而再多加出一層防 九功能，而完成該微量防火劑添加製程後，則再進行步驟 Λ 的放入模具之製程，即將此木屑】】、枯著膠液及防火劑 ^渑合膠狀物放入地板模具中（圖未顯示），該地板模具之 丨队不拘，在本發明中的第一實施例中是以大塊面矩形狀 匕吸為例，而在該混合膠狀物完全放入地板模具後，即再 返冇步驟50的加熱加壓成型的製程，即以攝氏1〇〇〜200 溫度及100〜200 kg/m2的壓力對模具加熱加壓，以使 i 、具内之混合膠狀物成型為如第二圖及第三圖所示的地板 1〇〇之成品。 璉濟、部智慧財產局8(工消費合作社印製 (請先閲讀背面之注意·▼項再填寫本頁) / 在以上述第一圖所示的製造流程製出第二圖及第三圖 〜的/也板1 〇〇座扣’在應用上確具有表面防火、防燃之 又X，且各地板100間也不會產生導熱現象，而有熱阻隔 之功能，而為了闡明此些功能及產業利用價值，申請人於 申凊前委託國立屏東科技大學以構成地板丨〇〇相同的板材 和料進打貫際的試驗，其結果如下表一中所示： ______ 4 本纸fe·尺度適用中準（CNS ) A4規格（2ι〇χ 297公慶) ---- 4.510944 A7 五、發明説明（；測嘎目 編號——一厚度mm 匕— 炭^匕面積( car) s 尺寸(mmx mm> __________— 一 — . · **—、 ~ — 一 ， 、 -〜〜〜 板厚（nim) 排氣！度上升性(兔，#)' 俤數值(C λ) 〜 加熱失重(g) .5.75 3·99 220χ 220 15.34 一— ------------------—— 〜〜!J X 0 Λ ^ --------------- \76 ssr^ttU 18.32——— _2 15-5^ 27”8 52 經濟部智慧財產局員工消費合作社印製 1请先閱讀背面之注意事項存填筲本\ao ^ /.88 _265 2 18- .〜〜〜 3ι 〜〜— 無 0 19,5 — 46 ——--— 25 —------- 八\、 —^〜-一 下：0^—ΪΓΓ s 龜裂、貫寬度 11Γ「依「CNS-碗· 合格：：材料 可由以上的試驗結果及項目中明顯看到試髮^_ —___ 防火、防燃及隔熱致果上，皆符人令=朱，！論在 「CNS-6532」㈤「建築物室内裝修 ^家標準中的 規定之耐燃3級試驗合格，而可適性試驗法」 λ,τν KTV、翊诸由 〉如居家室内或 . 心、電影院、餐聽、股餘店...卿 場所中的地板上’相⑦火、隔熱及阻燃的產業利用價值 及功效’並且’該主要的材料為環保的木屑η所構成.可 兼具有環保賢源再利用的環保功能。 請再配合第四圖所示，是本創作的第二實施例其中， 是先將一木皮200浸泡於防火劑中〗〇〜4〇分鐘，使木皮 200充分吸收防火劑後烘乾備用，在於第一圖所示的步驟 40之放入模具製狂中’將該已 >受泡過防火劑且JL有木質紋 路飾紋的木皮200先行置放於模具中，再放入由木屑η、 40 益After the DAC foaming process, make each piece of wood chips]] fully absorb the fire retardant, and then perform the process of mixing the adhesive glue in step 20 of the text. That is, at a ratio of 丨 0% \ '35% of the weight of the wood chips, The sawdust n and the adhesive glue are fully mixed to form a glue. The material of the glue is not limited. If it is a melamine or industrial glue, the sawdust 11 and the glue glue shown in step 20 Mix to form a jelly, and then proceed to the process of adding the fire retardant in step 30. Add the above-mentioned wood chips π and the explosive jelly to the mixed jelly, and add a small amount of fireproof% at a ratio of 0.3 to 2.0%. A fireproofing agent is also added to the outside of the mixed glue, and an additional layer of anti-nine function is added. After the process of adding the trace amount of fireproofing agent is completed, the process of placing the mold in the step Λ, that is, the wood chips]], withered The glue and the fire retardant are mixed into the floor mold (not shown in the figure). The floor mold is not limited. In the first embodiment of the present invention, a large rectangular rectangular dagger is used as For example, after the mixed glue is completely put into the floor mold, it is returned to the heating and pressing in step 50 to form Process, that is, the mold is heated and pressurized at a temperature of 100 to 200 degrees Celsius and a pressure of 100 to 200 kg / m2, so that the mixed glue in i and the mold is formed as shown in the second and third figures The finished floor 100 is shown. Ministry of Economic Affairs and Intellectual Property Bureau 8 (printed by the Industrial and Consumer Cooperatives (please read the note on the back first, and then fill out this page) / The second and third pictures are made in the manufacturing process shown in the first picture above ~ / Also board 100 seat buckle 'in the application does have a surface fire and flame retardant X, and there will be no heat conduction between the boards 100, and has the function of thermal barrier, and in order to clarify these functions And industrial utilization value, the applicant commissioned the National Pingtung University of Science and Technology to apply the same materials and materials to the floor test before applying for the test. The results are shown in Table 1 below: ______ 4 本 纸 fe · The standard applies to the standard (CNS) A4 specification (2ι〇χ 297 public celebration) ---- 4.510944 A7 V. Description of the invention (; measuring Gauge number-a thickness mm dagger-carbon ^ dagger area (car) s size ( mmx mm > __________ — one —. · ** —, ~ — one,,-~~~ Plate thickness (nim) Exhaust! Degree ascent (rabbit, #) '俤 Value (C λ) ~ Heating weight loss (g ) .5.75 3.99 220χ 220 15.34 I----------------------- ~~! JX 0 Λ ^ ------------ --- \ 76 ssr ^ ttU 18. 32 ———— _2 15-5 ^ 27 ”8 52 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 Please read the notes on the back and fill in the transcript \ ao ^ /.88 _265 2 18-. ~~~ 3ι ～～ — None 0 19,5 — 46 ——--— 25 —------- Eight \, — ^ ~ -Next: 0 ^ —ΪΓΓ s Crack, width 11Γ "According to" CNS-Bowl · Pass: The material can be seen from the above test results and the project. ^ _ —___ Fire prevention, fire prevention and heat insulation are all in accordance with the order of the person = Zhu ,! On "CNS-6532" ㈤ " Building interior decoration ^ home standards in accordance with the flame test level 3 test, and the suitability test method "λ, τν KTV, all kinds of reasons> such as home interior or. Heart, movie theaters, dining, dining, stock stores ... On the floor in the site, 'the industrial use value and effectiveness of fire, heat insulation and flame retardant' and 'the main material is composed of environmentally friendly wood chips η. It can also have the environmental protection function of environmental protection and recycling. Please cooperate with the fourth figure, which is the second embodiment of this creation. First, soak a veneer 200 in a fireproof agent. 200 fully absorb the fire retardant and dry it for future use. It is placed in the mold making mania in step 40 shown in the first figure. 'The veneer 200 that has been soaked with fire retardant and JL has wood grain decoration is placed first. In the mold, then put the wood chips η, 40 benefits
S 0 本紙張尺度適用中國國家標準（CNS) Λ4規格（210x 297公慶） 510944 經濟部智慧財產局員工消費合作社印製 A7 五、發明説明（） 粘著膠液反防火劑所混合成的膠狀物，使木皮200貼於膠 故物的頂面，俟進行步驟50的加壓加熱成型的製程，而讓 最终製得的地板1 00成品的頂部表面具有不皮200所示的 飾紋，因此，可藉由第二實施例的製程，使地板【〇〇,產品 表面具有不同形狀的飾紋。 請再參閲第五圖所示，為本發明的第三實施例，包含 步驟300，其中·· (300)加熱煮泡。對多層夾板以攝氏40-100度進行加熱煮泡 20-60分鐘，使多層夾板充分及均勻吸收防火劑。 請再配合第六圖所示，為依第五圖所示本創作的第三 實施例所製得的地板400產品，使多層夾板在經上逑步驟 300處理後，可以達到如同上述第一實施例及第二實施例 所揭示的防火阻燃效果，換言之，可以就市售的多層失板 材料直接加以經上述本創作的步驟300的處理來形成木料 質感且具防火功能的地板產品。 如上述第一圖〜第六圖所示本發明之防火地板之製;告 方法，其中所揭示之相關說明及圖式，係為便於闡明2 = 明之技術内容及技術手段，所揭示較佳實施制々" 卜、 '並 不因而拘限其範疇。並且，舉凡一切針對本發明製β —、 的步驟及產品形狀之細部修飾、變史，或者是材 制:、 之等效替代、置換，當不脫離本發明之發明精神及範 其範圍將由以下之申請專利範圍來界定之。 ^ 6 本纸張尺度適用中國國家標準（CNS ) a4規格（210xT97/\^") ·S 0 This paper size applies the Chinese National Standard (CNS) Λ4 specification (210x 297 public holidays) 510944 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Description of the invention () Adhesive glue mixed with anti-fireproofing agent Material, so that the veneer 200 is adhered to the top surface of the glue, and then the process of pressing and heating in step 50 is performed, so that the top surface of the final floor 100 finished product has the decorative pattern shown in the non-skin 200, Therefore, through the manufacturing process of the second embodiment, the floor surface [00〇, the product surface has different shapes of decorative patterns. Please refer to FIG. 5 again, which shows a third embodiment of the present invention, including step 300, where (300) heats and brews. The multilayer plywood is heated and cooked at 40-100 degrees Celsius for 20-60 minutes, so that the multilayer plywood fully and uniformly absorbs the fire retardant. Please cooperate with the sixth embodiment as shown in the fifth embodiment of the floor 400 product made according to the third embodiment of the present invention. After the multi-layer plywood is processed in the upper step 300, it can achieve the same as the first embodiment. The fire and flame retardant effects disclosed in the examples and the second embodiment, in other words, the commercially available multilayer lost-plate material can be directly processed through the above-mentioned step 300 of the present invention to form a wood texture flooring product with a fireproof function. The manufacturing method of the fire-resistant floor of the present invention as shown in the first to sixth figures above; the method of reporting, and the related descriptions and drawings disclosed therein are for the convenience of clarifying the technical content and technical means of 2 = The system does not limit its scope. In addition, for all detailed modifications, changes in history, or materials made of the steps of the invention β-, and the shape of the product, or equivalent substitutions and replacements of materials, without departing from the spirit and scope of the invention, the scope will be determined by the following To define the scope of patent applications. ^ 6 This paper size applies to China National Standard (CNS) a4 specifications (210xT97 / \ ^ ") ·
(請先閱讀背面之注意事項再填寫本頁)(Please read the notes on the back before filling this page)