TW500665B - Moldable composite article - Google Patents

Moldable composite article Download PDF

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Publication number
TW500665B
TW500665B TW089106316A TW89106316A TW500665B TW 500665 B TW500665 B TW 500665B TW 089106316 A TW089106316 A TW 089106316A TW 89106316 A TW89106316 A TW 89106316A TW 500665 B TW500665 B TW 500665B
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TW
Taiwan
Prior art keywords
fabric
layer
formable
scope
patent application
Prior art date
Application number
TW089106316A
Other languages
Chinese (zh)
Inventor
Stephen D Copperwheat
Original Assignee
Knowlton Nonwovens Inc
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Priority claimed from US09/286,916 external-priority patent/US6008149A/en
Application filed by Knowlton Nonwovens Inc filed Critical Knowlton Nonwovens Inc
Application granted granted Critical
Publication of TW500665B publication Critical patent/TW500665B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0212Roof or head liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/738Thermoformability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/003Interior finishings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

A moldable composite article which includes a layer of formable fabric of the type which when subjected to molding under heat and/or pressure possesses a high degree of stiffness. A layer of variable compression fabric capable of assuming variable thickness when subjected to molding under heat and/or pressure being bonded to the surface of the formable fabric, with said layers are made of the same thermoformable polymeric chemical substance.

Description

500665 _案號 89106316_年月日__ 五、發明說明(1) 相關之申請案的前後參照 此專利案是1 9 9 7年4月2 3曰所申請之美國專利申請案編 號第08/839,016的部份連續案,以提及的方式併入本文 中 〇 發明背景 本發明一般係關於複合材料物件,更特定言之,係關於 可塑之非織造纖維狀複合材料物件。 於製造含有聚合物料之物件(其具有充分強度和堅挺性 而充作汽車箱襯裡)時,熟知之操作是採用具有不同性質 之可熱壓成形物料的薄片,處理薄片成為各層,然後將彼-等在一個模子中,在熱和壓力下壓縮在一起,使用至少一 層其能授予強度和堅挺性及使用另外層其產生足夠供模製 用之整體。美國專利案第5,2 9 8,3 1 9號中揭示:自纖維狀 複合材料所製造之汽車箱襯裡,此複合材料具有由非織造 織物(基本上係由聚丙烯短纖維所組成)所組成之外層及由 經擠壓之聚丙烯所組成之中間層。將此等較早技藝纖維狀 複合材料與擠壓之中間聚丙烯層同時組合。兩個外部非織 造織物層的内部表面經由擠壓程序中所產生之熱而黏附至 經擠壓之聚丙烯的表面上及在該程序期間熔化之必然熔融 狀態的接鄰表面。使用含有相同聚合物(即:聚丙烯)之所 有三層,便利於物件的最後循環。 此較早技藝程序中固有數項缺點。因為擠壓中間層(其 授予模製所必須之整體),自它所模製之物件必然具有均 勻厚度。另外缺點即:必須將纖維狀複合材料與擠壓的中 間層同時組合。500665 _ Case number 89106316_ 年月 日 __ V. Description of the invention (1) Cross-reference to related applications This patent is filed on April 23, 1997. US Patent Application No. 08 / Part of the serial case of 839,016 is incorporated herein by reference. BACKGROUND OF THE INVENTION The present invention relates generally to composite articles and, more particularly, to plastic non-woven fibrous composite articles. In the manufacture of articles containing polymer materials (which have sufficient strength and stiffness to be used as car box linings), a well-known operation is to use sheets of thermoformable material with different properties, process the sheets into layers, and then- Waiting in one mold to compress together under heat and pressure, using at least one layer can impart strength and stiffness and using another layer it produces a whole body sufficient for molding. U.S. Patent No. 5, 2 98, 3 1 9 discloses: a car box lining made from a fibrous composite material, the composite material has a non-woven fabric (basically composed of polypropylene short fibers) It consists of an outer layer and an intermediate layer composed of extruded polypropylene. These earlier art fibrous composite materials were simultaneously combined with the extruded intermediate polypropylene layer. The inner surfaces of the two outer non-woven fabric layers are adhered to the surface of the extruded polypropylene via the heat generated during the extrusion process and to the adjoining surface of the inevitable molten state that melts during the process. Use all three layers containing the same polymer (ie, polypropylene) to facilitate the final recycling of the article. Several disadvantages inherent in this earlier crafting procedure. Because the intermediate layer is extruded, which grants the necessary integral to molding, the objects molded from it must have a uniform thickness. Another disadvantage is that the fibrous composite must be combined with the extruded intermediate layer at the same time.

O:\63\63433.ptc 第4頁 500665 _案號89106316_年月日__ 五、發明說明(2) 發明總結 因此,本發明的一個目的在提供一種改良之可塑纖維狀 複合材料,可使用它來製造可變更厚度和密度之模製物 件。 本發明的另外目的在提供由可連續組合之各層所製成之 改良式可塑纖維狀合材料。 本發明的另外目的在提供一種改良之可塑纖維狀複合材 料,其係由可立即循環之相容性物料所製成。 本發明尚有另外目的在提供非織造纖維狀複合材料其可 在一步驟模製方法中予以模製。 - 本發明尚有另外的目的在提供非織造纖維狀複合材料, 可使用它來模製具有高厚度對重量比之物件。 本發明更有另外目的在提供一種改良之可塑纖維狀複合 材料,當歷經熱和壓力下之模製時,它可立即呈現模的形 狀而無破裂或撕裂。 本發明更有另外目的在提供一種改·良之可塑纖維狀複合 材料,可使用它來使物件熱壓成型不須注射樹脂。 為了達成前述和其他目的及克服上述較早技藝的問題-,-本發明,如本文中所具體表現和廣義敘述者提供可塑非織 造纖維狀複合材料及其製造方法。依照本發明,非織造纖 維狀複合材料具有至少兩個功能層,所有各層係由相同非 織造可熱壓成型之聚合化學物質或物料所製成。適當之聚 合物料包括聚丙烯,聚氯乙烯,聚乙烯乙酯,聚醯胺,聚 乙烯醇,聚乙烯,聚胺基曱酸酯和聚酯。在較佳具體實施 例中,各層係由聚酯所製成,可典型使用此等複合材料但O: \ 63 \ 63433.ptc Page 4 500665 _ Case No. 89106316_ Year Month Day__ V. Description of the invention (2) Summary of the invention Therefore, an object of the present invention is to provide an improved plastic fiber-like composite material, which can Use it to make molded objects with variable thickness and density. Another object of the present invention is to provide an improved plastic fibrous composite material made of layers which can be continuously combined. Another object of the present invention is to provide an improved plastic fibrous composite material which is made of a compatible material which can be recycled immediately. Another object of the present invention is to provide a nonwoven fibrous composite material which can be molded in a one-step molding method. -Another object of the present invention is to provide a nonwoven fibrous composite material which can be used to mold articles having a high thickness to weight ratio. Still another object of the present invention is to provide an improved plastic fibrous composite material which, when subjected to molding under heat and pressure, can immediately assume the shape of a mold without cracking or tearing. Still another object of the present invention is to provide a modified plastic fiber-like composite material which can be used for hot-pressing an article without injecting resin. In order to achieve the foregoing and other objectives and to overcome the problems of the earlier techniques described above, the present invention, as embodied and broadly described herein, provides a plastic non-woven fibrous composite material and a method for manufacturing the same. According to the present invention, the nonwoven fibrous composite material has at least two functional layers, all of which are made of the same nonwoven thermoformable polymer chemical substance or material. Suitable polymeric materials include polypropylene, polyvinyl chloride, polyethylene ethyl ester, polyamide, polyvinyl alcohol, polyethylene, polyurethane, and polyester. In a preferred embodiment, each layer is made of polyester. Such composite materials can typically be used but

O:\63\63433.ptc 第5頁 500665 案號 89106316 年 月 曰 修正 五、發明說明(3) 並非受限為製造汽車頂襯墊,箱襯裡,客艙組件,行李, 傢倶,運動器材和過濾產物。 將所選擇之聚合化學物質製造成具有不同機械及/或其 他物理性質之兩種不同織物。至少一種織物是可成形之織 物,於在熱及/或壓力下最後模製時它具有相當高程度的 強度和堅挺性。其他織物是可變更壓縮織物(亦經敘述為 可變更厚度織物),當使它歷經在熱及/或壓力下模製時, 它能呈現可變更之厚度和密度。在某些應用用途方面,成 品物件需要均勻厚度和密度之情況下,亦可使用可變更壓 縮織物。此項可變更壓縮織物是美國專利案第5,5 3 2,0 5 0 : 號之主題,以提及的方式併入本文中。在另外具體實施例 中,可採構成面向織物之另外層施加至任一層的外表面上 其目的是加強自複合材料所模塑之物件的外觀。可採各功 能層和該層之面向織物組合成為複合材料其能經由製造商 運送成品之可成形物件。複合材料可經由堆疊各層一層在 另層上並採彼等聯合在一起而組合。術語π複合材料’’如本 文中所使用者包括連續各層之任何堆疊不論是否各層間或 各層中之内聚力經由化學及/或物理方法予以加強。複合-材料各接鄰層的内聚力可經由下列各種技術予以加強··喷 射粉末連合,使用液體分散體/溶液,縫編,火焰膠合, 使用中間黏附織物在各功能層間及機械式針穿刺,所有此 等方法均為精於該項技藝之人士眾所週知。 亦經包括在此概念中者是另外具體實施例其中,採具有 經預定熔化溫度範圍之所選擇纖維的摻合物包含在任一層 中或兩層中,它影響複合材料各層間之黏附及成品模塑物O: \ 63 \ 63433.ptc Page 5 500665 Case No. 89106316 Amendment V. Description of the Invention (3) It is not limited to the manufacture of automobile roof pads, box linings, cabin components, luggage, furniture, sports equipment and The product was filtered. The selected polymeric chemicals are made into two different fabrics with different mechanical and / or other physical properties. At least one fabric is a formable fabric that has a relatively high degree of strength and stiffness when finally molded under heat and / or pressure. The other fabric is a changeable compression fabric (also described as a changeable thickness fabric) which can exhibit a changeable thickness and density when subjected to molding under heat and / or pressure. In some applications, where uniform thickness and density are required for the finished product, a variable compression fabric can also be used. This modifiable compression fabric is the subject of US Patent No. 5,5 3,2 0500 :, incorporated herein by reference. In another embodiment, another layer constituting the facing fabric may be applied to the outer surface of either layer for the purpose of enhancing the appearance of the article molded from the composite material. The functional layers and the fabric-facing layers of the layers can be combined to form a composite material that can be transported to the finished product by the manufacturer. Composite materials can be combined by stacking each layer on top of another and joining them together. The term π composite material, as used herein, includes any stack of successive layers, whether or not cohesive between or among layers, is strengthened by chemical and / or physical methods. The cohesion of the adjacent layers of the composite-material can be strengthened by the following techniques: • Spray powder bonding, using liquid dispersions / solutions, stitching, flame bonding, using intermediate adhesive fabrics between the functional layers and mechanical needle puncture, all These methods are well known to those skilled in the art. Also included in this concept is another specific embodiment in which a blend of selected fibers having a predetermined melting temperature range is included in either or both layers, which affects the adhesion between the layers of the composite material and the finished mold Plastic

O:\63\63433.ptc 第6頁 500665 案號 89106316 年 月 曰 修正 五、發明說明(4) 件之堅挺性,可將所發生之黏附的此種歷程敘述為”熱塑 性黏合π ,其更完全之記述於美國專利案5,4 5 6,9 7 6 (第3 歹》J第3 6至5 0行)中;以提及的方式併入本文中,然後將一 薄片的複合材料設定入模子中,用熱及/或壓力予以成形 而採取模槽的形狀,藉以形成最終物件形狀。 圖式之簡單敘述 為了更完全了解本發明的性質和目的,應參照附隨之各 圖式,閱讀實施本發明之較佳方式的下列詳述;圖式中: 圖1是顯示其多層構型之根據本發明一具體實施例之可 塑纖維狀複合材料的等距圖。 - 圖2是根據本發明之另外具體實施例用以製造模塑物件’ 之系統之示意表示圖。 本發明之詳細敘述 本發明現在將參照特定具體實施例及圖式予以詳細敘 述。 依照本發明,將物件各自自分離輥或可變更壓縮和可成 形織物層的薄片模製成。如圖2中所舉例說明,可成形之 纖物(2 5和2 6 ),各自自輥(2 9和3 2 )分配出,可變更壓縮-織 物(2 8 )則自輥(3 1 )分配出而視情況,面對織物(2 7 )則自輥 (3 0 )分配出。將此等織物層自其各自輥同時餵供入具有頂 (33)和底(34)之模製設備中如圖2中所描述。 汽車頂襯墊係經由將分開層的可變更壓縮和可成形織物 (其中含有黏合劑纖維)通經具有模槽之壓縮模予以形成, 當將複合材料之捲展開時,模槽形狀是頂襯塾的形式。為 了實施模製,使複合材料歷經昇高之溫度下歷預定之時間O: \ 63 \ 63433.ptc Page 6 500665 Case No. 89106316 Amendment V. Description of the Invention (4) The stiffness of the case can be described as "thermoplastic bonding π", which is more The complete description is in U.S. Patent No. 5,4 5 6,9 7 6 (line 3 歹 "J lines 36 to 50); incorporated herein by reference, and then setting a sheet of composite material Into the mold, it is shaped by heat and / or pressure to take the shape of a mold slot to form the shape of the final object. Brief description of the drawings In order to fully understand the nature and purpose of the present invention, reference should be made to the accompanying drawings, Read the following detailed description of the best way to implement the present invention; in the drawings: Figure 1 is an isometric view of a plastic fibrous composite material according to a specific embodiment of the present invention showing its multilayer configuration.-Figure 2 is based on this Another specific embodiment of the invention is a schematic representation of a system for manufacturing a molded object. Detailed description of the present invention The present invention will now be described in detail with reference to specific specific embodiments and drawings. According to the present invention, the objects are self-separated from each other Roller or The compression and forming of the sheet of the formable fabric layer are molded. As exemplified in Fig. 2, the formable fibers (25 and 26) are respectively distributed from the rolls (29 and 32), and the compression can be changed -The fabric (2 8) is distributed from the roller (3 1) as the case may be, and the facing fabric (2 7) is distributed from the roller (30). These fabric layers are fed from their respective rollers simultaneously. The top (33) and bottom (34) molding equipment is described in Figure 2. The car roof pad is passed through a layer of variable compression and formable fabric (containing binder fibers) through a mold groove The compression mold is formed, and when the roll of the composite material is unrolled, the shape of the mold groove is in the form of a top liner. In order to perform the molding, the composite material is subjected to a predetermined temperature at an elevated temperature for a predetermined time.

O:\63\63433.ptc 第7頁 500665O: \ 63 \ 63433.ptc Page 7 500665

-—案號 89〗0(^1ft 五、發明說明(5) 纖維在熱及/或壓 此等纖維會冷卻 然後在模中冷卻。各分開層中之黏合劑 力下軟化及/或溶化和摻混而於脫模時 而固化並將各層聯合在一起。 依照另外具體實施例,在製造成物# i 形和可變更壓縮織物及視情況選用 =二將各層的可成 成為複合材料。 < 層的面呈於織物形 參照圖1 ,此圖舉例說明構成根據本發明 件之各層。為了容易舉例說明,各層 戸 複。材厂 製。 尽之厗度並未按比例繪 物變更I缩織物(2)之複合材料-Case No. 89〗 0 (^ 1ft V. Description of the invention (5) The fibers will be cooled under heat and / or pressure and then cooled in the mold. The adhesive in each separate layer softens and / or melts and Blend and solidify at the time of demolding and unite the layers together. According to another specific embodiment, in the manufacturing of # i-shape and changeable compression fabric and optional use = two will make each layer into a composite material. & Lt The surface of the layer is in the shape of a fabric. Referring to Figure 1, this figure illustrates the layers constituting the piece according to the present invention. For ease of illustration, the layers are restored. Made by the material factory. Composite material of fabric (2)

Qt t下表面(7)之可成形織物' ^卩/Λ (10)之可成形織物層(8) f附層(14)和下黏附層(11)插置在可變更壓織 (2)與各自之可成形織物層(5)和(8)之間,因此使 可更壓縮層(2)的上表面(3)接鄰黏附層(14)之下表面 ^ 6主)及,黏附層(14)之上表面(15)接鄰可成形織物層(5)之 &面7)及黏附層(11)之上表面(12)接鄰可變更壓縮層 (2)之下表面(〇,黏附層(11)之下表面(13)接鄰可成形織 物層(8)之上表面(9),藉以加強可成形織物層(5)和(8)_ 可變更壓縮層(2 )間之接觸和内聚力。 /、 前述之具體實施例可經由下列操作予以變更··藉黏附層 (20)施加面對織物層(17)的下表面(19)至可成形織物層 (5)之上表面(6)因此使面對織物層(丨7)之下表面(19)接鄰 黏附層(20)之上表面(21),黏附層(20)之下表面(22)接鄰 可成形織物層(5 )之上表面(6 ),藉以加強複合材料的外表 IHHI in·! O:\63\63433.ptc 第 8 頁 500665 _案號89106316_年月日__ 五、發明說明(6) 面和自它所模製之物件的外觀。然後可將汽車頂襯墊或箱 襯裡經由使複合材料通經壓成型設備,使複合材料經歷昇 高之溫度及/或壓力歷一段時間足夠使複合材料採取模槽 之形狀予以形成。 關於使用於本發明中,現已發現:可成形或堅挺織物之 基重應係自大約4至1 8盎斯/平方碼。較佳之範圍是自大約 6至12盎斯/平方碼。此等範圍提供製造時之處理能力,控 制成品模製物件中之堅挺性性質及製造成品產物之經濟學 的最適宜聯合。 在本發明的另外具體實施例中,將一片的聚酯可變更壓 縮織物夾置在兩片的可成形聚酯(其形成是針刺毯)間,藉 以形成複合材料物件。針刺毯係由紐約州U t i c a市 Κ η o w 1 t ο η非織造物有限公司所製造。接鄰薄片間之内聚力 經由機械式針刺予以加強。然後將複合材料捲成儲存捲。 可將一層的裝飾織物例如Η 0 F A Η Μ V 8印花縫編聚酯或F 〇 s s 針刺聚酯施加至可成形之聚酯織物中各層之一的外表面 上。 將一種物件,例如汽車箱襯裡或頂襯墊在熱及/或壓力 下於模中形成。然後將模製物件冷卻至周圍溫度。上文所 述及之美國專利案5, 298, 319號中教導用以製造經由本發 明所考慮之該型物件的基本模製步驟和裝置,以提及的方 式併入本文中。 應了解:可採用加強内聚力之不同方法在相同複合材料 的不同織物層之間。舉例而言,面對之織物層與可成形之 織物層間加強之内聚力可經由插置一個黏附層在其中間予Qt t the formable fabric of the lower surface (7) ^ 卩 / Λ (10) of the formable fabric layer (8) f the attached layer (14) and the lower adhesive layer (11) are inserted in the changeable embossing (2) And the respective formable fabric layers (5) and (8), so that the upper surface (3) of the more compressible layer (2) is adjacent to the lower surface of the adhesive layer (14) ^ 6 main) and the adhesive layer (14) The upper surface (15) is adjacent to the & surface 7) of the formable fabric layer (5) and the upper surface (12) of the adhesive layer (11) is adjacent to the lower surface of the changeable compression layer (2) (〇 , The lower surface (13) of the adhesive layer (11) is adjacent to the upper surface (9) of the formable fabric layer (8), thereby strengthening the formable fabric layers (5) and (8) _ between the changeable compression layer (2) Contact and cohesion./, The foregoing specific embodiment can be changed by the following operations: The lower surface (19) facing the fabric layer (17) is applied to the formable fabric layer (5) by the adhesive layer (20) The surface (6) thus faces the lower surface (19) facing the fabric layer (丨 7) adjacent to the upper surface (21) of the adhesive layer (20), and the lower surface (22) of the adhesive layer (20) adjacent to the formable fabric Layer (5) above the surface (6) to reinforce the composite material Appearance IHHI in ·! O: \ 63 \ 63433.ptc Page 8 500665 _Case No. 89106316_Year Month Day__ V. Description of the invention (6) The appearance of the surface and the object molded from it. Then you can put the car The top liner or box lining is formed by passing the composite material through a compression molding device, so that the composite material undergoes an elevated temperature and / or pressure for a period of time sufficient to make the composite material take the shape of a mold slot. Regarding the use in the present invention, It has been found that the basis weight of a formable or strong fabric should be from about 4 to 18 ounces per square yard. A preferred range is from about 6 to 12 ounces per square yard. These ranges provide processing power during manufacture , The most suitable combination for controlling the stiffness properties in the finished molded article and the economics of manufacturing the finished product. In another specific embodiment of the present invention, one piece of polyester changeable compression fabric is sandwiched between two pieces of formable Polyester (which is formed as a needling blanket) to form a composite material object. Needle blankets are manufactured by KK η ow 1 t ο η Nonwovens Co., Ltd., Utica, New York. The cohesion between adjacent sheets passes through Mechanical acupuncture The composite material is then rolled into a storage roll. A layer of decorative fabric, such as Η 0 FA Η MV V 8 printed stitch-bonded polyester or F 0ss needle-punched polyester, can be applied to each of the layers in the formable polyester fabric An outer surface of an article. An article, such as a car box lining or top gasket, is formed in a mold under heat and / or pressure. The molded article is then cooled to ambient temperature. US Patent Case No. 5 mentioned above No. 298, 319 teaches the basic molding steps and devices used to make such objects contemplated by the present invention, and is incorporated herein by reference. It should be understood that different methods of enhancing cohesion can be used between different fabric layers of the same composite. For example, the enhanced cohesion between the facing fabric layer and the formable fabric layer can be intermediated by inserting an adhesive layer

O:\63\63433.ptc 第9頁 500665 _案號89106316_年月日_Hi_ 五、發明說明(7) 以達成,而可成形之織物層與可變更厚度織物層間之加強 内聚力可經由針刺予以達成。 另種方式,適合於模製之複合材料可自單層的可成形織 物和一層的可變更壓織物而製造。可將一個面對織物層施 加至可成形織物層或可變更壓織物層任一層的外表面上。 各功能織物層間之内聚力可經由此等機械方法例如針刺及 /或經由黏附方法例如喷射粉末連合,使用液體分散體/溶 液,火焰膠合,及/或插置一個黏附層及其聯合使用予以 加強。 下列實例舉例說明本發明的各種結構上具體實施例以及_ 如何本發明結構之物理性質經由變更某些程序參數予以控 制。在下列實例中,第一和第二較為堅挺層係由針刺方法 予以產生,即經由首先在標準紡織摻合設備上摻合所選擇 之纖維,接著梳理纖維成為非織造織物,然後將它交叉舖 網而造成高蓬鬆度多層毛層,隨後將它以大約1,0 0 0針針 穿刺度予以針刺。 實例 一種可塑複合材料結構(其中將一層的可變更壓縮織物 夾置在兩層或兩片的可成形(較堅挺)織物間)經由下列技 術而造成。 三種材料的各層如下: 第一較堅挺層 5 0 %纖維革新技術3 . 5旦尼X2 π結晶聚 酯雙組份黏合劑纖維 50% Kosa 15 旦尼Χ3Π , 295 型聚酯 基重:6盘斯/平方碼O: \ 63 \ 63433.ptc Page 9 500665 _ Case No. 89106316_year month_Hi_ V. Description of the invention (7) to achieve, and the enhanced cohesion between the fabric layer that can be formed and the fabric layer that can be changed in thickness can be passed through the needle The thorn is reached. Alternatively, composite materials suitable for molding can be made from a single layer of formable fabric and a layer of variable press fabric. A facing fabric layer may be applied to the outer surface of either the formable fabric layer or the variable press fabric layer. The cohesion between functional fabric layers can be enhanced by such mechanical methods as needling and / or by adhesion methods such as spray powder bonding, using liquid dispersions / solutions, flame bonding, and / or interposing an adhesive layer and its combined use . The following examples illustrate various structural embodiments of the invention and how the physical properties of the structure of the invention can be controlled by changing certain program parameters. In the following example, the first and second stiffer layers are produced by needling, that is, by first blending the selected fibers on a standard textile blending device, then carding the fibers into a nonwoven fabric, and then crossing it Laying a net to create a multi-layered layer of high bulkiness, which was then needled with a needle penetration of about 1,000 needles. Example A plastic composite structure in which one layer of a changeable compression fabric is sandwiched between two or more formable (stiffer) fabrics is created by the following techniques. The layers of the three materials are as follows: The first stiffer layer is 50% fiber innovation technology 3.5 denier X2 π crystalline polyester bicomponent adhesive fiber 50% Kosa 15 denier X3Π, 295 polyester basis weight: 6 trays S / square yard

O:\63\63433.ptc 第10頁 500665 _案號89106316_年月日__ 五、發明說明(8) 針刺結構(較堅挺織物) 第二較堅挺層 相同纖維,摻合物,結構如上 ' 基重:9盎斯/平方碼 可變更之壓縮層 50%纖維革新技術3. 5旦尼Χ2Π結晶聚 酯雙組份黏合劑纖維 25%6.7dtex 聚酯 25% 17.0 dtex 聚酯 基重:2 0盎斯/平方碼 厚度2 0 mm 垂直搭接結構(可變更壓縮織物) 此等物料的每一者間沒有黏附層,垂直搭接產物可變更 壓織物係在經由下列捷克共和國之公司所造的S t r ud〇機器 上製成: I.N.T., s.r.o. 460 05 Liberec, Karla Capka 302/22O: \ 63 \ 63433.ptc Page 10 500665 _ Case No. 89106316_ Year Month Day__ V. Description of the invention (8) Needle-punched structure (stiffer fabric) Second stiffer layer same fiber, blend, structure As above 'Basis weight: 9 oz / square yard of changeable compression layer 50% fiber Innovation technology 3. 5 denier X2Π crystalline polyester bicomponent adhesive fiber 25% 6.7 dtex polyester 25% 17.0 dtex polyester basis weight : 20 oz / square yard thickness 20 mm vertical overlap structure (changeable compression fabric) There is no adhesive layer between each of these materials, and the vertical overlap product can be changed. The compression fabric is made by the following companies in the Czech Republic Manufactured on a machine made of Strut u: INT, sro 460 05 Liberec, Karla Capka 302/22

Czech Republic 為了製造可變更之壓縮層,將三種聚酯纖維(包括一種: 黏合劑纖維)在標準紡織纖維摻合設備上摻合在一起並梳 理成為非織造織物。將經過梳理之織物送進垂直搭接 Strudo機械中予以摺返在其本身上或打褶而產生具有指定 厚度的垂直摺疊之產物。將厚產物通經一個烘箱,此烘箱 加熱產物至至少大約1 5 0 °C,此溫度軟化或熔化黏合劑纖 維而容許它熱連合至摻合物中之其他纖維上,藉以產生一 種膨鬆之厚3 -維產物。Czech Republic In order to make a variable compression layer, three polyester fibers (including one: binder fiber) were blended together on a standard textile fiber blending device and carded into a nonwoven fabric. The carded fabric is fed into a vertical overlap Strudo machine to be folded back on itself or pleated to produce a vertically folded product of a specified thickness. Pass the thick product through an oven that heats the product to at least about 150 ° C. This temperature softens or melts the binder fibers to allow them to thermally bond to other fibers in the blend, thereby creating a bulky Thick 3-dimensional product.

O:\63\63433.ptc 第11頁 500665 _案號89106316_年月日_Hi_ 五、發明說明(9) 為了製造上文中所界定之模製物件,該方法包括將各織 物舖網成為複合材料,預熱複合材料至大約4 0 0 °F歷大約8 分鐘,將複合材料置入模子中,封閉模子至1 6 mm間隙歷 大約4分鐘及開啟模子,取出模製物件。關於溫模樣品, 將模子(溫工具)預熱至大約3 0 0 °F。 複合三層之樣品是一種樣品,其中將可變更壓縮層夾置 在以機器和交叉機器方向所製成之第一與第二較堅挺層 間,具有相同層之另外樣品係在周圍溫度下使用未經加熱 模子(冷工具)以機器和交叉機器方向而造成。將根據上述 方法所製成之四種樣品在下列方法下試驗··關於未增強和-增強塑料及電絕緣材料的挽曲性質之標準試驗方法’使用 利用中央負載在簡單支持樑上之試驗方法I - A三點負載系 統ASTM (美國材料試驗學會)名稱D 79 0 - 9 2·。 試驗結果列述於下表1中:O: \ 63 \ 63433.ptc Page 11 500665 _Case No. 89106316_year month_Hi_ V. Description of the invention (9) In order to manufacture the molded article defined above, the method includes laying each fabric into a composite Material, preheat the composite material to about 400 ° F for about 8 minutes, put the composite material into the mold, close the mold to a 16 mm gap for about 4 minutes and open the mold, and remove the molded object. For warm mold samples, preheat the mold (warm tool) to approximately 300 ° F. The composite three-layer sample is a sample in which the changeable compression layer is sandwiched between the first and second stiffer layers made in the machine and cross-machine directions. Another sample with the same layer is used at ambient temperature. The heated mold (cold tool) is caused in machine and cross machine direction. The four samples made according to the above method were tested by the following methods: Standard test method on the flexural properties of unreinforced and -reinforced plastics and electrical insulation materials' using a test method using a central load on a simple support beam I-A three-point load system ASTM (American Society for Testing and Materials) designation D 79 0-9 2 ·. The test results are listed in Table 1 below:

O:\63\63433.ptc 第12頁 500665 案號 89106316 年月日 修正 五、發明說明(10) 表1挽曲試驗結果 樣品敘述1 厚度 (毫米) 偏差屈服 負載(N) 屈服負載在Γ (N) (%) 斜率 (N/mm) 冷工具 SSL VCL FSL (機器方向) 16.50 20.9 21.2 101 5.72 溫工具 SSL VCL FSL (機器方向) 17.50 21.5 22.5 105 5.65 冷工具 -SSL VCL FSL (交叉機器方向) 17.50 24.5 29 118 6.46 溫工具 SSL VCL FSL (交叉機器方向) 17.75 22.4 28.5 127 5.90O: \ 63 \ 63433.ptc Page 12 500665 Case No. 89106316 Rev. 5. Description of the invention (10) Table 1 Sample description of the bending test result 1 Thickness (mm) Deviation yield load (N) Yield load at Γ ( N) (%) Slope (N / mm) Cold tool SSL VCL FSL (machine direction) 16.50 20.9 21.2 101 5.72 Warm tool SSL VCL FSL (machine direction) 17.50 21.5 22.5 105 5.65 Cold tool-SSL VCL FSL (cross machine direction) 17.50 24.5 29 118 6.46 Temperature tool SSL VCL FSL (cross machine direction) 17.75 22.4 28.5 127 5.90

O:\63\63433.ptc 第13頁 1 SSL是第二較堅挺之層 VCL是可變更壓縮層 FSL是第一較堅挺之層 提供本發明模塑複合材料之適當堅挺性之操作範圍是大 500665 _案號89106316_年月曰 修正_ 五、發明說明(11) 約1 3至2 6牛頓(關於偏差屈服負載)。本發明在Γ之屈服負 載範圍自大約90至1 40%,而斜率應在大約2. 5至7. 0 N/mm 之範圍内。 在較佳具體實施例中,本發明的產物需要適合供使用作 為汽車頂襯墊之高程度堅挺性,而術語”高程度的堅挺性” 其定義為表1中所揭示和上文所討論之撓曲試驗結果。為 了支持其本身重量在其跨距上,經模塑之頂襯墊需要高程 度之堅挺性,在小型貨車中,它可能長達8呎及内部圓頂 燈和遮陽光板的附加重量,當曝露在自-40 Τ至185 °F廣大 範圍之溫度下歷高達三天而不會彎曲和紋裂如頂襯墊在標-準耐環境試驗中所鑑定。產物必須不能撓曲或彎曲至斷裂 點於此情況下,它可能使頂襯墊紋裂,使它不能承受附加 之頂襯墊組件之重量。又,頂襯墊中之破裂裂化可通過頂 襯整中之裝飾織物層而顯示,使它具有美學上不合格之外 觀不能安裝入汽車中。當所施加之應力超過其極限時,本 發明之產物會彎曲,然後於斷裂時裂化,為了所述之原因 而使它不適合供使用作為汽車頂襯墊。”低模數”產物於斷 裂時不會裂化,且不會顯示當使用時,為了承受附加組:件 重量所需要之堅挺性,尤其在上述之耐環境試驗中,因此 之故,低模數產物本來就不適合供使用作為汽車頂襯 塾〇 雖然本發明的各種具體實施例在本文中業已敘述,但是 此等具體實施例係為了解釋和舉例說明本發明之目的而不 應了解為限制本發明的範圍。各種變型(其為精於該項技 藝之人士顯然可見)係在本發明之範圍以内並予以包括在O: \ 63 \ 63433.ptc Page 13 1 SSL is the second stronger layer VCL is the changeable compression layer FSL is the first stronger layer The operating range that provides the proper stiffness of the molding composites of the present invention is large 500665 _Case No. 89106316_ Year and month amendment_ V. Description of the invention (11) Approx. 1 3 to 2 6 Newton (about deviation yield load). The yield load range of the present invention at Γ is from about 90 to 140%, and the slope should be in the range of about 2.5 to 7.0 N / mm. In a preferred embodiment, the product of the present invention needs a high degree of stiffness suitable for use as a car roof pad, and the term "high degree of stiffness" is defined as disclosed in Table 1 and discussed above. Flexural test results. In order to support its own weight over its span, the molded top liner requires a high degree of stiffness. In a minivan, it may be up to 8 feet long and the additional weight of the internal dome lights and sun visor, when exposed Over a wide range of temperatures from -40 Τ to 185 ° F without bending and cracking for up to three days as identified by the top liner in the standard-quasi-resistance test. The product must not flex or bend to the breaking point. In this case, it may crack the top pad and prevent it from bearing the weight of the additional top pad assembly. Moreover, the cracking in the headliner can be shown by the decorative fabric layer in the headliner, making it aesthetically unacceptable and cannot be installed in automobiles. When the applied stress exceeds its limit, the product of the present invention bends and then cracks when broken, making it unsuitable for use as a car roof gasket for the reasons mentioned. "Low modulus" products will not crack when broken, and will not show the stiffness required to withstand the additional group: piece weight when used, especially in the above-mentioned environmental resistance test. Therefore, the low modulus The product is not suitable for use as a car roof lining. Although various specific embodiments of the present invention have been described herein, these specific embodiments are for the purpose of explaining and illustrating the present invention and should not be construed as limiting the present invention. Range. Variations, which are clearly visible to those skilled in the art, are within the scope of the present invention and are included in

O:\63\63433.ptc 第14頁 500665 _案號89106316_年月曰 修正_ 五、發明說明(12) 下列申請專利範圍中。 雖然本發明已參照較佳模式(如圖式中舉例說明)予以特 別顯示和敘述,但是精於該項技藝之人士應了解:只要不 脫離本發明的要旨和範圍(如申請專利範圍所界定者)可實 施各種詳細改變在其中。O: \ 63 \ 63433.ptc Page 14 500665 _ Case No. 89106316_ Year Month Amendment _ V. Description of the invention (12) The following patent applications are within the scope of the patent application. Although the present invention has been particularly shown and described with reference to the preferred mode (illustrated in the figure), those skilled in the art should understand that, as long as it does not depart from the spirit and scope of the present invention (as defined by the scope of the patent application) ) Various detailed changes can be implemented in it.

O:\63\63433.ptc 第15頁 500665 _案號89106316_年月日_修正 圖式簡單說明 主要 元件 代 表 符 號 1 複 合 材 料 物件 2 可 變 更 壓 縮織物層 3 可 變 更 壓 縮層2之上表面 4 可 變 更 壓 縮層2之下表面 5 可 成 形 織 物 6 可 成 形 織 物5之上表面 7 可 成 形 織 物5下表面 8 可 成 形 織 物層 9 可 成 形 織 物層8之上表面 10 可 成 形 織 物層8之下表面 11 下 黏 附 層 12 黏 附 層 11 之上表面 13 黏 附 層 11 之下表面 14 上 黏 附 層 15 .黏 附 層 14 之上表面 16 黏 附 層 14 之下表面 17 面 對 織 物 層 18 面 對 織 物 層1 7之上表面 19 面 對 織 物 層1 7之下表面 20 黏 附 層 21 黏 附 層 20 之上表面 22 黏 附 層 20 之下表面 25 可 成 形 之 織物 26 可 成 形 之 織物O: \ 63 \ 63433.ptc P.15 500665 _Case No. 89106316_Year Month Day_Modified Illustration Brief Description of Main Component Representative Symbols 1 Composite Material Object 2 Changeable Compression Fabric Layer 3 Changeable Compression Layer 2 Upper Surface 4 Lower surface of compressible layer 2 5 Formable fabric 6 Upper surface of formable fabric 5 7 Lower surface of formable fabric 5 8 Formable fabric layer 9 Upper surface of formable fabric layer 10 Upper surface of formable fabric layer 8 11 Lower Adhesive Layer 12 Adhesive Layer 11 Upper Surface 13 Adhesive Layer 11 Lower Surface 14 Upper Adhesive Layer 15. Adhesive Layer 14 Upper Surface 16 Adhesive Layer 14 Lower Surface 17 Facing Fabric Layer 18 Facing Fabric Layer 1 7 of Upper surface 19 Facing fabric layer 1 7 Lower surface 20 Adhesive layer 21 Adhesive layer 20 Upper surface 22 Adhesive layer 20 Lower surface 25 Formable fabric 26 Formable fabric

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Claims (1)

500665 ____ 八 i 士 _案號891063:0^ I 月 日 修正_ 六、申請專利範圍 1 . 一種可塑複合材料物件,其可供使用於模製成為汽車 頂襯裡,包括:一層可成形非織造織物,當歷經在熱及/ 或壓力下模製時,該織物具有高程度的堅挺性,具有1 3至 2 6牛頓之偏差屈服負載,自9 0至1 4 0 %的在一吋時之屈服負 載及2.5至7.0 N/mm範圍内之斜率,均係在ASTM D-790-92 試驗方法I下獲得,該可成形織物層具有上表面和下表 面;及一層的該型之可變更壓縮非織造織物,當歷經在熱 及/或壓力下模製時能呈現可變更厚度,該可變更壓縮織 物層具有上表面和下表面,將可成形織物的下層連合至可 變更壓縮織物的上層,及其中各層係由相同可熱壓成型之-聚合化學物質所製成。 2. 如申請專利範圍第1項之物件,其中可成形織物和可 變更壓縮織物兩者主要係由聚酯所組成。 3. 如申請專利範圍第2項之物件,其中該層的可成形織 物與該層的可變更壓縮織物間之連合係經由機械方法予以 加強。 4. 如申請專利範圍第3項之物件,其中加強各層間之内 聚力的機械方法是針刺法。 5. 如申請專利範圍第2項之物件,其中該層的可成形織 物與該層的可變更壓縮織物間之連合係經由黏附方法予以 加強。 6. 如申請專利範圍第2項之物件,其中將具有上表面和 下表面之一層的面對織物施加至該層的可成形織物上以便 面對織物之下表面接鄰可成形織物之上表面。500665 ____ Eighth person _ Case No. 891063: 0 ^ I amended on the day of the month _ Sixth, the scope of patent application 1. A plastic composite object, which can be used for molding into a car roof lining, including: a layer of formable nonwoven fabric When molded under heat and / or pressure, the fabric has a high degree of stiffness, with a deviation yield load of 13 to 26 Newtons, and yield from 90 to 140% at one inch The load and the slope in the range of 2.5 to 7.0 N / mm are obtained under ASTM D-790-92 Test Method I. The formable fabric layer has an upper surface and a lower surface; and one layer of this type of changeable compression non- A woven fabric that exhibits a variable thickness when subjected to molding under heat and / or pressure, the variable compression fabric layer having an upper surface and a lower surface, joining the lower layer of the formable fabric to the upper layer of the changeable compression fabric, and Each of these layers is made of the same thermoformable polymerized chemical. 2. As for the item in the scope of patent application, both the formable fabric and the variable compression fabric are mainly composed of polyester. 3. For the item in the scope of patent application, the connection between the formable fabric of the layer and the changeable compression fabric of the layer is strengthened by mechanical methods. 4. For the item in the scope of the patent application, the mechanical method to strengthen the cohesion between the layers is acupuncture. 5. As for the item in the scope of the patent application, the connection between the formable fabric of the layer and the changeable compression fabric of the layer is strengthened by the adhesion method. 6. The article in the scope of patent application, wherein the facing fabric having one of the upper surface and the lower surface is applied to the formable fabric of the layer so as to face the lower surface of the fabric adjacent to the upper surface of the formable fabric . O:\63\63433.ptc 第18頁 500665 _案號89106316_年月曰 修正_ 六、申請專利範圍 7. 如申請專利範圍第2項之物件,其中將具有上表面和 下表面之一層的面對織物施加至該層的可變更壓縮織物上 以使面對織物之下表面接鄰可變更壓縮織物之下表面。 8. —種可塑複合材料物件,可供使用於模製成為汽車頂 襯裡,包括:一層可變更壓縮非織造織物,當歷經在熱及 /或壓力下模製時,該織物能呈現可變更厚度;及兩層的 該型之可成形非織造織物,當歷經在熱及/或壓力下模製 時它具有高程度的堅挺性,具有1 3至2 6牛頓之偏差屈服負 載,自90至140%的在一对時之屈服負載及2.5至7.0 N/mm 範圍内之斜率,均係在ASTM D- 79 0 - 9 2試驗方法I下獲得,二 各可成形織物層均具有上表面和下表面,將該層之可變更 壓縮織物夾置在一層的可成形織物之上表面與其他層的可 成形織物之下表面間及其中各層係由相同可熱壓成型之聚 合化學物質所製成。 9. 如申請專利範圍第8項之物件,其中可成形織物和可 變更壓縮織物兩者主要係由聚酯所組成。 10. 如申請專利範圍第9項之物件,其中各層的可成形 織物與可變更壓縮織物間之連合係經由機械方法予以加、 強。 11. 如申請專利範圍第9項之物件,其中各層的可成形 織物與可變更壓縮織物間之連合係經由黏附方法予以加 12. 如申請專利範圍第9項之物件,其中將具有上表面 和下表面之一層的面對織物施加至一層的可成形織物上因O: \ 63 \ 63433.ptc P.18 500665 _Case No. 89106316_Year Month and Amendment _ 6. Application for Patent Scope 7. For the item with the scope of patent application No. 2, which will have a layer of upper and lower surfaces The facing fabric is applied to the layer of changeable compression fabric such that the lower surface of the facing fabric is adjacent to the bottom surface of the changeable compression fabric. 8. — A plastic composite object that can be used for molding into automotive roof linings, including: a layer of variable compression nonwoven fabric that can exhibit a variable thickness when molded under heat and / or pressure ; And two layers of this type of formable nonwoven fabric, which has a high degree of stiffness when molded under heat and / or pressure, with a deviation yield load of 1 3 to 2 6 Newton, from 90 to 140 The yield load in% at a pair and the slope in the range of 2.5 to 7.0 N / mm are all obtained under ASTM D-79 0-9 2 Test Method I. Each of the two formable fabric layers has an upper surface and a lower surface. On the surface, the layer of the changeable compression fabric of this layer is sandwiched between the upper surface of the one layer of the formable fabric and the lower surface of the other layers of the formable fabric and each of the layers is made of the same heat-pressable polymerized chemical substance. 9. As for the item in the scope of patent application, both the formable fabric and the changeable compression fabric are mainly composed of polyester. 10. As for the item in the scope of the patent application, the connection between the formable fabric and the changeable compression fabric of each layer is strengthened and strengthened by mechanical methods. 11. If the object of the scope of the patent application item 9, the connection between the formable fabric and the changeable compression fabric of each layer is added by the adhesion method. A layer of facing fabric on the lower surface is applied to a layer of formable fabric because O:\63\63433.ptc 第19頁 500665 _案號 89106316_年月日__ 六、申請專利範圍 此使一層的可成形織物的上表面接鄰該層的面對織物之下 表面。 13. 一種可塑複合材料物件,可供使用於模製成為汽車 頂襯裡,包括兩層之可變更壓縮非織造織物,當歷經在熱 及/或壓力下模製時,該織物能呈現可變更厚度;及一層 的該型之可成形非織造織物,當歷經在熱及/或壓力下模 製時,它具有高程度之堅挺性,具有1 3至2 6牛頓之偏差屈 服負載,自9 0至1 4 0 %的在一吋時之屈服負載及2 . 5至7 . 0 N/mm範圍内之斜率,均係在AST M D-790-92試驗方法I下獲 得,各可變更壓縮織物層均具有上表面和下表面,將該展— 之可成形織物夾置在一層的可變更壓縮織物之上表面與其 他層的可變更壓縮織物的下表面間,其中各層係由相同可 熱壓成型之聚合化學物質所製成。 14. 一種可塑複合材料物件,可供使用作為汽車頂襯裡 之可變更厚度非織造纖維狀複合材料,該纖維狀複合材料 包含許多層其中包括一層的該型之可成形非織造織物,當 歷經在熱及/或壓力下模製時,它授予高程度的堅挺性, 具有1 3至2 6牛頓之偏差屈服負載,自9 0至1 4 0 %的在一吋時 之屈服負載及2 · 5至7 . 0 N / mm範圍内之斜率,均係在對於 該物件之ASTM D- 79 0 - 9 2試驗方法I下獲得,該型的一層之 可變更壓縮非織造織物能呈現可變更之厚度,及其中各層 係由相同可熱壓成型之聚合化學物質所製成。 15. 如申請專利範圍第1 4項之可變更厚度之物件,其中 將該層之可變更厚度織物夾置在兩層的可成形織物間。O: \ 63 \ 63433.ptc Page 19 500665 _Case No. 89106316_Year_Month__ VI. Scope of patent application This makes the upper surface of a layer of formable fabric adjacent to the lower surface of the layer facing the fabric. 13. A plastic composite object for use in molding a car roof lining, comprising two layers of a variable compression nonwoven fabric, which can exhibit a variable thickness when molded under heat and / or pressure ; And a layer of this type of formable nonwoven fabric, which has a high degree of stiffness when molded under heat and / or pressure, with a deviation yield load from 1 3 to 2 6 Newton, from 90 to 1 40% of yield load at one inch and slope in the range of 2.5 to 7.0 N / mm are obtained under ASTM D-790-92 Test Method I, each of which can change the compression fabric layer Both have an upper surface and a lower surface, sandwiching the developable fabric between the upper surface of a layer of changeable compression fabric and the lower surface of other layers of changeable compression fabric, wherein each layer is formed by the same heat-pressable forming Made of polymer chemicals. 14. A plastic composite material article that can be used as a variable thickness non-woven fibrous composite material for a car roof lining. The fibrous composite material includes a plurality of layers including one layer of this type of formable non-woven fabric. When molded under heat and / or pressure, it imparts a high degree of stiffness, with a deviation yield load of 1 3 to 26 Newtons, a yield load at 1 inch from 90 to 140%, and 2 · 5 Slopes in the range of 7.0 N / mm are obtained under ASTM D-79 0-9 2 Test Method I for the article. The layer of this type of variable compression nonwoven can exhibit a variable thickness. , And each of the layers are made of the same hot-pressable polymer chemicals. 15. For an article with a changeable thickness of item 14 in the scope of the patent application, the layer of changeable thickness fabric of this layer is sandwiched between two layers of formable fabric. O:\63\63433.ptc 第20頁 500665 _案號89106316_年月曰 修正___ 六、申請專利範圍 16. 如申請專利範圍第1 4項之可變更厚度之物件,其中 將該層之可成形織物夾置在兩層的可變更壓縮織物間。 17. 如申請專利範圍第1 4項之物件,其中可成形織物和 可變更壓縮織物兩者主要係由聚酯所組成。 18. 如申請專利範圍第1 4項之物件,它是呈汽車箱襯裡 之形狀。 19. 如申請專利範圍第1 4項之物件,它是呈汽車頂襯之 形狀。O: \ 63 \ 63433.ptc P.20 500665 _Case No. 89106316_Amendment of the year and month___ Sixth, the scope of the patent application 16. If the thickness of the object of the scope of patent application No. 14 is changed, the layer of The formable fabric is sandwiched between two layers of changeable compression fabric. 17. As for the article 14 in the scope of patent application, both the formable fabric and the changeable compression fabric are mainly composed of polyester. 18. As for the article 14 in the scope of patent application, it is in the shape of a car box lining. 19. As for the article 14 in the scope of patent application, it is in the shape of a car roof lining. O:\63\63433.ptc 第21頁O: \ 63 \ 63433.ptc Page 21
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CN1159150C (en) 2004-07-28
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KR20010108459A (en) 2001-12-07
WO2000059716A1 (en) 2000-10-12

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