TW482722B - Method for manufacturing an air permeable composite film - Google Patents
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- TW482722B TW482722B TW89109017A TW89109017A TW482722B TW 482722 B TW482722 B TW 482722B TW 89109017 A TW89109017 A TW 89109017A TW 89109017 A TW89109017 A TW 89109017A TW 482722 B TW482722 B TW 482722B
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482722 五、發明說明(1) 本發明是有關於一種透氣性材料,且特別是有關於一種具 有透氣性質之材料物質及其應用與製造方法。 目前有許多不同種類的透氣性材料被發展出來。這些習知 透氣性材料的製造方法之一,如美國專利號碼 3,3 78,5 0 7 ^ 3,3 1 0,5 0 5 ^ 3,6 0 7,7 9 3 ^ 3,8 1 2,2 24 ^ 4^24 7^ 4 9 8、4,4 6 6,9 3 1和5,9 2 8,5 8 2案所揭露之技術,包括利用 不相容之材料成膜後,再使用萃取方法將其中某一成分溶 出,而形成孔洞狀結構,此種透氣性材料大多應用於過濾 與分離上(filtration and separation)。另一種透氣性 材料,如美國專利號碼5,8 6 5,9 2 6案所揭露之技術,則是 利用具有透氣性質之不織布或是纖維布。然而這些方法都 會使付透氣性薄膜具有巨孔洞(maCr〇P〇r〇us )特性。 還有一種習知透氣性材料之製造方法,如美國專利號碼3, 679,540、 4, 187390、 4, 350, 655、 4,466, 931、 4, 777, 073 和5,3 4 0,6 4 6案所揭露之技術,藉將無機材料粉末,例如 碳酸鈣(CaC03)、氧化鈦(Ti〇2)或氧化鋁(A 1 203 ),均勻摻 混至有機高分子材料中,如聚乙烯,然後擠出成膜。其成 膜方法包括利用具有同心圓模口( d丨e )擠壓射出方法得圓 柱拉袋、延伸拉張機(tenter)拉伸、或是擠壓射出等方 式。接著,在低於或接近材料軟化點的加工溫度下做薄膜 拉伸延伸處理。此種製造方法雖然可以產生微孔洞 、482722 V. Description of the invention (1) The present invention relates to a breathable material, and more particularly to a material substance having a breathable property and its application and manufacturing method. Many different kinds of breathable materials are currently being developed. One of these conventional breathable material manufacturing methods, such as US Patent No. 3,3 78,5 0 7 ^ 3,3 1 0,5 0 5 ^ 3,6 0 7,7 9 3 ^ 3,8 1 2 , 2 24 ^ 4 ^ 24 7 ^ 4 9 8, 4, 4 6 6, 9 3 1 and 5, 9 2 8, 5 8 2 The techniques disclosed in the case, including the use of incompatible materials to form a film, and then An extraction method is used to dissolve out one of the components to form a pore-like structure. This kind of air-permeable material is mostly used for filtration and separation. Another type of breathable material, such as the technology disclosed in U.S. Patent No. 5,8,65,9,26, uses a non-woven fabric or a fiber cloth having breathability. However, all of these methods can make the air-permeable film have the characteristics of macropores (maCr0P0r0us). There is also a conventional method for manufacturing breathable materials, such as U.S. Patent Nos. 3,679,540, 4, 187390, 4, 350, 655, 4,466, 931, 4, 777, 073, and 5, 3 4 0, 6 4 6 The disclosed technology involves uniformly blending inorganic material powders, such as calcium carbonate (CaC03), titanium oxide (Ti〇2), or aluminum oxide (A 1 203), into an organic polymer material, such as polyethylene, and then extruding Out of film. The film forming method includes a method of using a concentric circular die (d 丨 e) extrusion injection method to obtain a cylindrical pull bag, an extension tenter (tenter) stretching, or an extrusion injection method. Next, the film is stretched and stretched at a processing temperature below or near the softening point of the material. Although this manufacturing method can produce micro holes,
Uicr〇P〇rous),但是製造成本太高且困難度高。值得注 意的一點是此種製造方法會導致透氣性膜的品質控制不 一,例如拉伸率、加工溫度、膜厚度以及原材料配方等都UicroPorous), but the manufacturing cost is too high and the difficulty is high. It is worth noting that this manufacturing method will lead to inconsistent quality control of breathable films, such as elongation, processing temperature, film thickness, and raw material formulation.
$ 5頁$ 5 pages
482722 五、發明說明(2) 會導致孔洞大小不一致,且添加物的使用對於後續環境之 影響不一,例如可能造成環保問題。此外,受限於薄膜材 料選擇性’且製+造上常因添加物之多相組合(mul tipU phases)而使成膜後常不具備透明性,再者需要進行拉伸 的步驟。另外此種透氣性材料被應用在食品包裝上時,有 |添加物污染被包裝物的顧慮,造成不愉快的異味 unpleasant odors)。此類透氣性膜接觸含有油或酒精食 物時,並不能有效地阻檔油與酒精,因此會因毛細吸附作 用造成含浸有油與酒精忐八 * w , 认 ^ ^ ^ ^ „ 贯烕刀,其進一步影響是當應用此透 丨氣膜於食物包裝且内部含有除氧劑小包(pouch)時,會造 成除氧劑成分被油與酒精所勺 曰 |新鮮之功能。 情所包覆沾污而無法達到保持食物 當此透氣性膜被運用來包萝 I微波爐直接加熱此透氣性膜;:日:,纟受熱過程中若使用 身具有低比熱特性,因此容斤2成之包裝物時,因為其本 I熱點(heatlng spot),而熔点=時間集中受熱下產生受 内的氣液體外洩的更加厲害汗更大之孔洞,導致包裝物 消毒過程中,此透氣性膜;且另^外在裝填物品與高溫殺菌 因此本發明的主要目的就剝離開來。 |造方法與應用,用以改盖Z f =供—種透氣性材料及其製 I點。 。白α透氧性材料與其製法之缺 |根據本發明的目的,提出一 該膜層上具有複數個裂縫;j =性材料,包括一膜層, 該膜層之一側,且進一牛拮—封合性材料層’覆蓋於 進乂填入該些裂、縫中,其中該膜層係 482722482722 V. Description of the invention (2) The size of the holes will be inconsistent, and the use of additives will have different effects on the subsequent environment, for example, it may cause environmental problems. In addition, it is limited by the selectivity of the film material, and the film is often not transparent after being formed due to the multi-phase combination of additives (mul tipU phases). Furthermore, a stretching step is required. In addition, when this kind of breathable material is applied to food packaging, there is a concern that the additives contaminate the packaging, causing unpleasant odors. When this kind of breathable film comes in contact with food containing oil or alcohol, it cannot effectively block oil and alcohol, so it will be impregnated with oil and alcohol due to capillary adsorption. 忐 * ^ ^ ^ ^ Its further effect is that when the air-permeable film is applied to food packaging and contains a deoxidizer pouch inside, it will cause the deoxidizer ingredients to be scooped by oil and alcohol | fresh function. It is not possible to maintain food. When this breathable film is used to heat the breathable film directly in the microwave oven;: Day: If the body has low specific heat characteristics during the heating process, it is 20% of the packaging. Because of its inherent heat spot (heatlng spot), and melting point = time, the gas-liquid inside leaked by the concentrated heat will produce more severe sweat and larger holes, resulting in the sterilization process of the packaging, this breathable film; and The main purpose of the present invention is to peel off during the filling of articles and high-temperature sterilization. The manufacturing method and application are used to change the cover Z f = a kind of breathable material and its point I. White alpha oxygen permeable material and The lack of law | root The purpose of the present invention is to provide a film layer having a plurality of cracks; j = a material, including a film layer, one side of the film layer, and a layer of sealing material-covering the material In the cracks and seams, the film layer is 482722
五、發明說明(3) 一低融點之材料層。 包 依據本發明之目的,提出一種透氣性材料的製造方、 括:提供一膜層;以及一輾壓該膜層的製葙,拉 法’ / 、 u 衣$ 糟以在$ 層上形成複數個裂縫(gap)。其中,進行該輾 〜 之前或者之後更包括進行一塗佈步驟以覆蓋一不、鄉 材料層於該膜層之上,係扮演一填縫劑用以填入孔5合性 縫中,使該膜層於平常環境無受壓力變形下該膜層2與裂 隔性,但當該膜層裂縫兩側面處於有壓力差環培二^有阻 兄卜變开^ & 變成一具通孔透氣性結構。此處封合性材料層材粗嘴乂而 .1 啊'選擇可 以是:(1 )油脂類(〇leaginous mater ials)、含飽和 (saturated)、未飽和(unsaturated)與氫化 (hydrogenated)油脂;(2) >閏濕劑(wetting e n t),例 如潤濕用界面活性劑(surf actants) ; (3)蠟(Wax) ^ Λ J,喂種 類而言可以是天然蠟(natural wax)或者是人工合 • σ取嘴 (in a η - m a d e 〇 r s y n t h e t i c w a X ),天然蝶例如為掠摘織 (palm wax)、石蠟(paraffin wax)、微晶粒蠟 (microcrystalline wax)、蜂蠟(beeswax)、米糠蠟(ric bran wax )以及其他未列出的天然躐,至於合成蝶則例如 聚乙烯(polyethylene, PE)合成躐、氧化聚丙烯 (polypropylene, PP)臘、聚乙氧樹脂(polyethylene oxide, PE0)蠟、以及其他未列出的石油製品、礦油品、 聚烯烴類(ρ ο 1 y ο 1 e f i η )、堪品等材料之氧化物合成堪; (4)脂肪酸與其衍生物(fatty acid and its derivatives); (5 )殿粉與其含殿粉質的衍生物(starch 482722 五、發明說明(4) and amyloid materials or their derivatives)。 itb 外,本發明之步驟更包括進行一熱處理步驟藉以使得該封 合性材料層填入該些裂縫中。 依據本發明之目的,提出一種透氣性包裝袋,包括下列結 構:將一膜層材料自中間區域對摺且内面側相互疊合,該 膜層上具有利用輾壓製程所產生之複數個裂縫,該摺疊後 之重疊膜層具有一開口端(open end)以及封合住之其餘邊 緣(the rest of sealed edges)。其中,可包括一封合性 材料層位於該膜層之表面上,對於膜層上裂缝係扮演一填 縫劑用以填入裂縫中,使該膜層於平常環境無受壓力變形 下該膜層具有阻隔性,至於開口區域若需要有封口功能, 結構上可以用一類似密封包裝袋(ziploc storage bag), 一封口兩側藉位於該膜層之該開口區域内側面上之拉鍊條 z i ppe r之槽溝與凸條(gr〇〇 v e and r i b )連結 (inter locking)結構,以開關該開口區域,另外封合該開 口端方法亦可採用直接使用膠帶黏合、超音波壓合或利用 加熱壓合方式。本透氣性包裝袋可直接用於包裝冷凍食 品,冷凍包裝食品取用時,不必打開該開口端即可直接利 用微波爐加熱或間接利用高溫蒸氣蒸煮、水煮和紅外線照 射加熱,於加熱過程中,例如於微波爐加熱過程中,被冷 床封裝之食品直接受熱,初期加熱食品處於一較低之環境 溫度下,封裝袋内溫度也較低,食物内部所含之水分受加 熱伴生之蒸氣壓也較低,此時袋内產生的溫度與壓力尚 低,該包裝袋膜層與其上之裂縫依然是呈密封結構未有明V. Description of the invention (3) A low melting point material layer. In accordance with the purpose of the present invention, a method for manufacturing a breathable material is provided, including: providing a film layer; and a method of rolling the film layer, pulling the film, and forming a plurality of layers on the layer. Gaps. Wherein, before or after the rolling, a coating step is performed to cover a film layer on top of the film layer, which acts as a sealant to fill the joints of the holes, so that the The membrane layer 2 is not deformed under pressure in the normal environment. However, when the two sides of the membrane layer have a pressure difference on both sides of the membrane, there is a pressure difference between the membrane layer and the barrier layer. ^ &Amp; Sexual structure. Here, the sealing material layer is thick-mouthed. .1 ah 'choices can be: (1) grease matrices, saturated, unsaturated and hydrogenated fats; (2) > Wetting ent, such as wetting surfactants (surf actants); (3) Wax ^ Λ J, which can be natural wax or natural wax Artificial closure • σ in mouth (in a η-made 〇rsyntheticwa X), natural butterflies such as palm wax, paraffin wax, microcrystalline wax, beeswax, rice bran Ric bran wax and other natural tadpoles not listed. For synthetic butterfly such as polyethylene (PE) tadpole, polypropylene (PP) wax, polyethylene oxide (PE0). Oxide synthesis of wax, and other unlisted petroleum products, mineral oil products, polyolefins (ρ ο 1 y ο 1 efi η), kanpin and other materials; (4) fatty acids and their derivatives (fatty acid and its derivatives); (5) Palace powder derivatives (starch 482722 V. Description of the invention (4) and amyloid materials or their derivatives). In addition to itb, the step of the present invention further includes performing a heat treatment step so that the sealing material layer is filled into the cracks. According to the purpose of the present invention, a breathable packaging bag is provided, which includes the following structure: a film layer material is folded in half from the middle area and the inner side is overlapped with each other, and the film layer has a plurality of cracks generated by a rolling process. The folded overlapping film layer has an open end and the rest of sealed edges. It can include a layer of synthetic material located on the surface of the film layer. For cracks on the film layer, it acts as a joint sealant to fill the cracks, so that the film layer does not deform under normal conditions. The layer has barrier properties. As for the sealing function in the opening area, a similar ziploc storage bag can be used in the structure, and the two sides of one opening are provided with a zipper strip zi ppe located on the inner side of the opening area of the film layer. Groove and rib interlocking structure of r to open and close the open area. In addition, the method of sealing the open end can also be directly bonded with tape, ultrasonic compression or heating. Pressing method. The breathable packaging bag can be directly used for packaging frozen food. When the frozen packaged food is taken out, it can be heated directly in a microwave oven or indirectly by high-temperature steam cooking, boiling, and infrared irradiation. During the heating process, For example, during the microwave heating process, the food packaged by the cold bed is directly heated. The initial temperature of the heated food is at a lower ambient temperature, and the temperature in the packaging bag is also lower. The moisture contained in the food is also higher than the vapor pressure associated with heating. Low, at this time the temperature and pressure generated in the bag are still low, and the film layer of the packaging bag and the cracks on it are still in a sealed structure.
482722 五、發明說明(5)482722 V. Description of the invention (5)
顯之鼓凸變形與透氣通孔,此時微波能量藉食品中成分分 子振動與磨擦效應所轉換成為熱能將被侷限於袋内,被包 裝食物得以充分被烹煮,隨著加熱繼續進行,袋内溫度漸 升,袋内食品内水份所伴生之蒸氣壓漸增,封裝袋子内部 與外部壓力差亦增加,由於袋子膨脹,袋膜内壓力向外壓 擠,連帶使得袋膜層上之裂缝往外延伸之變形量增加,其 裂縫打開或裂縫缺口增大,至於被封裝食物被蒸煮至何種 程度,其設計上,可藉控制該膜層上裂缝之數目、形狀、 分佈密度、分佈位置、膜層厚度、膜層材料與封填裂縫材 料等因素來決定食品最後之熟度,此處當受熱之食品包裝 袋於高溫環境下其相對之蒸氣壓也高,此將促使填縫材料 由固體因受熱漸軟化或成液態或厚度變薄或裂開,另外薄 膜受高溫高壓壓擠延伸變形使得裂缝開口空間變大,此時 之裂縫處也變成一阻力較小之安全洩壓調節通孔,此可避 免該封裝食物袋因受熱過程於袋内慢慢累積之熱空氣與高 壓蒸氣 (h 〇 t a i r a n d s t e a m b u i 1 d u p )所導致之瞬間爆炸 危險現象。另外本高溫透氣性封裝袋對於食品可於煮熟後 直接封存冷凍之,食用時只要置於加熱裝置内,如微波 爐,直接加熱,短時間加熱後即可撕開封裝袋膜直接使用 該食品。 依據本發明之目的,提出另一種透氣性包裝袋製程,包 括:直接相互對疊之一第一膜層與一第二膜層,其中至少 該第一膜層上具有利用輾壓製程所產生之複數個裂縫,該 第一膜層與該第二膜層相互疊合後具有一開口端(openThe prominent bulge deformation and the ventilating through-hole, at this time the microwave energy is converted into heat by the vibration and friction effects of the constituent molecules in the food, which will be confined to the bag, and the packaged food can be fully cooked. As the heating continues, the bag The internal temperature gradually rises, and the vapor pressure associated with the moisture in the food in the bag gradually increases, and the pressure difference between the inside and outside of the packaging bag also increases. As the bag expands, the internal pressure of the bag film is squeezed outwards, which causes cracks in the bag film layer. As the amount of deformation extending outward increases, the cracks open or the gaps in cracks increase. As for the degree to which the packaged food is cooked, its design can be controlled by controlling the number, shape, distribution density, distribution location, The thickness of the film layer, the material of the film layer, and the material used to seal the cracks determine the final maturity of the food. Here, the relative vapor pressure of the heated food packaging bag is also high in a high temperature environment, which will cause the joint filling material to be solid. Due to heat, it gradually softens or becomes liquid or the thickness becomes thin or cracks. In addition, the film is deformed by high temperature and high pressure, which causes the crack opening space to become larger. It also becomes a safe pressure-relief adjusting through hole with small resistance, which can avoid the instant explosion danger caused by the hot air and high-pressure steam (h 〇tairandsteambui 1 dup) slowly accumulated in the bag due to the heating process. . In addition, the high-temperature air-permeable packaging bag can be directly sealed and frozen after cooking. As long as the food is placed in a heating device, such as a microwave oven, it can be directly heated. After heating for a short time, the packaging bag film can be opened and used directly. According to the purpose of the present invention, another process for producing a breathable packaging bag is provided, which includes: a first film layer and a second film layer directly overlapping each other, wherein at least the first film layer has a product produced by a rolling process. A plurality of cracks, the first film layer and the second film layer are overlapped with each other and have an open end (open
第9頁 482722 五、發明說明(6)Page 9 482722 V. Description of the invention (6)
end)與封合住之其餘邊側(and the rest of sealed edges),其封合住其餘邊側方法可以使用加熱壓合(heat sealing)、超音波壓合或利用黏膠帶黏合。其中,應用本 發明之透氣性包裝袋同樣可包括一封合性材料層位於該膜 層之表面上,對於膜層上裂縫係扮演一填縫劑用以填入裂 縫中,使該膜層於平常環境無受壓力變形下該膜層具有阻 隔性,此外於開口區域更包括具有一類似可方便打開關閉 之密封包裝袋(recloseable zipper storage bag),一封 口兩側藉位於該膜層之該開口區域内側面上之拉鍊條 (sliding zipper)或任意袋式(zipi〇c)之槽溝與凸條 (g r ο 〇 v e a n d r i b)連結(i n t e r 1 〇 c k i n g)相合結構,以開關 該開口區域’另外封合該開口端方法亦可採用直接使用膠 帶黏合、超音波壓合或利用加熱壓合方式。 為讓本發明之上述目的、特徵、和優點能更明顯易懂,下 文特舉一較佳實施例,並配合所附圖式,作詳細說明如 下: 圖式之簡單說明: 第1 A至1 C圖係繪示本發明之透氣性結構之剖面示意圖;end) and the rest of sealed edges. The method of sealing the rest of the edges can be heat sealing, ultrasonic compression, or bonding with adhesive tape. Wherein, the air-permeable packaging bag to which the present invention is applied may also include an adhesive material layer on the surface of the film layer. For cracks on the film layer, it acts as a joint sealant to fill the cracks, so that the film layer is The film layer has barrier properties under normal pressure without deformation. In addition, the opening area also includes a similarly recloseable zipper storage bag that can be easily opened and closed. Both sides of an opening are located at the opening of the film layer. The sliding structure on the inner side of the area is connected with the structure of the groove and the groove (gr ο 〇veandrib) (inter 1 cking) to open and close the opening area. The method for bonding the open end can also be directly bonded using tape, ultrasonic compression, or heat compression. In order to make the above-mentioned objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below in conjunction with the accompanying drawings for detailed description as follows: Brief description of the drawings: Sections 1 A to 1 Figure C is a schematic cross-sectional view showing the breathable structure of the present invention;
第2 A、2 B與2 C圖係繪示本發明進行輾壓步驟之剖面示意 圖; 第3圖係緣示本發明透氣性結構上之裂縫之示意圖; 第4圖係繪示透氣性結構上形成有蠟層之示意圖; 第5圖是本發明之應用實例之示意圖;以及 第6圖是本發明之另一應用實例之示意圖。Figures 2 A, 2 B, and 2 C are schematic cross-sectional views of the rolling step of the present invention; Figure 3 is a schematic diagram of the cracks on the breathable structure of the present invention; Figure 4 is a schematic view of the breathable structure. FIG. 5 is a schematic diagram of a wax layer; FIG. 5 is a schematic diagram of an application example of the present invention; and FIG. 6 is a schematic diagram of another application example of the present invention.
第10頁 482722 五、 發明說明(7) 圖不標 號說明 10 :第 一層材 料 12 第 一側 14 第 二側 15 裂 縫區j:或 16 封 合性材 料層 17 開 D 20 第 二層材 料 30 第 三層材 料 32 重 合邊緣 40 封 口條 50 開 D 1 0 0 :結構 1 0 4 :透氣性結構 1 0 6 :透氣性結構 實施例 請參照第1 A圖,第1 A圖係繪示本發明之透氣性材料結構之 示意圖。首先提供一結構1 0 0,此結構1 〇 〇之一種構造包括 由一層具有能熱融之熱封性材質所構成,如圖所示之膜 1 0,例如為壓克力(a c r y 1 i c )、聚酯類(ρ 〇 1 y e s t e r )、聚乙 烯(polyethylene, PE)、聚丙烯(polypropylene, PP)、 聚乙烯聚丙烯共聚合物、乙烯苯乙烯共聚合物 (ethylene-styrene copolymer, ES)、環狀稀共聚合物 (cyclo olefin)、聚對苯二甲酸二乙酯(polyethylenePage 10 482722 V. Description of the invention (7) Figures not labeled 10: First layer of material 12 First side 14 Second side 15 Crack area j: or 16 Sealing material layer 17 Open D 20 Second layer material 30 Third layer of material 32 Overlap edge 40 Sealing strip 50 open D 1 0 0: Structure 1 0 4: Breathable structure 1 0 6: Breathable structure For an example, please refer to FIG. 1A, which shows the present invention Schematic diagram of the structure of the breathable material. First, a structure 100 is provided. A structure of this structure 100 is composed of a layer of heat-sealable material, such as the film 10 shown in the figure, such as acrylic 1 ic. , Polyester (ρ 〇1 yester), polyethylene (PE), polypropylene (polypropylene, PP), polyethylene polypropylene copolymer, ethylene styrene copolymer (ES), Cyclic dilute copolymers (cyclo olefin), polyethylene terephthalate
482722 五、發明說明(8) terephthalate, PET)、聚乙稀醇(polyvinyl alcohol, PVA)、乙稀乙酸乙自旨(ethylene-vinyl acetate, EVA)或 SurlynTM (Dupont ionomer離子高分子化合物之商標 名)、聚乙二醇對萘二甲酸酯(polyethylene naphthalate, PEN)、聚趟酉同(poly ether ether ketone, PEEK)、聚碳酸自旨(polycarbonate, PC)、聚楓 (polysulfone)、聚亞醯胺(polyimide, PI)、聚丙烯氰 (polyacrylonitrile, PAN)、苯乙烯丙烯氰共聚合物 (styrene acrylonitrile, SAN)、聚胺酯(polyurethane, PU )等物質。如第1 B圖所示,結構1 0 0之另一種構造則係由 兩層材質組成,包括第一層材料1 0,例如能熱融之熱封性 材質以及第二層材料2 0,例如可以是低熔點或者是高熔點 材料,包括壓克力(acrylic)、聚酯類(polyester)、聚乙 稀(polyethylene, PE)、聚丙烯(polypropylene, PP)、 乙浠苯乙稀共聚合物(ethylene-styrene copolymer, ES)、環狀烯共聚合_ (cyclo olefin)、聚對苯二甲酸二 乙酯(polyethylene terephthalate, PET)、聚乙烯醇 (polyvinyl alcohol, PVA)、乙烯乙酸乙酯 (ethylene-vinyl acetate, EVA)或 SurlynTM (Dupont ionomer離子高分子化合物之商標名)、聚乙二醇對萘二甲 酸酯(polyethylene naphthalate, PEN)、聚趟酮(poly ether ether ketone, PEEK)、聚碳酸酉旨(polycarbonate, PC)、聚碾(polysulfone)、聚亞醯胺(polyimide,PI)、 聚丙稀氰(polyacrylonitrile, PAN)、苯乙烯丙烯氰共聚482722 V. Description of the Invention (8) Trade names of terephthalate (PET), polyvinyl alcohol (PVA), ethylene-vinyl acetate (EVA) or SurlynTM (Dupont ionomer) ), Polyethylene naphthalate (PEN), polyether ether ketone (PEEK), polycarbonate (PC), polysulfone, polyurethane Polyimide (PI), polyacrylonitrile (PAN), styrene acrylonitrile (SAN), polyurethane (PU) and other substances. As shown in Figure 1B, another structure of structure 100 is composed of two layers of materials, including a first layer of material 10, such as a heat-sealable material and a second layer of material 20, such as Can be low melting point or high melting point materials, including acrylic, polyester, polyethylene (PE), polypropylene (PP), acetophenene copolymer (Ethylene-styrene copolymer, ES), cyclic olefin (cyclo olefin), polyethylene terephthalate (PET), polyvinyl alcohol (PVA), ethylene ethyl acetate ( ethylene-vinyl acetate (EVA) or SurlynTM (brand name of Dupont ionomer), polyethylene naphthalate (PEN), polyether ether ketone (PEEK), Polycarbonate (PC), polysulfone, polyimide (PI), polyacrylonitrile (PAN), styrene acryl cyanide copolymer
第12頁 482722Page 12 482722
五、發明說明(9) 合物(styrene acryl〇nitrile, SAN)、聚胺酷 (P〇lyurethane,Μ)、合成紙(synthetic p 璃 紙(glass me paper)、高分子材料披覆之 从莖。太 不透明之材質。然而因是半透明甚至是 視,能否看的見包裝内的食品的=裝材料越來越重 採用透明之材料作為膜之材質。b本發明也可順應趨勢 如第1 C圖所示,結構1 〇 〇之又— 組成,包括第一層材料i 〇、第 構k則係由三層物質所 料3〇。第-層材料]。,例如為;以及第三層材 層材料2 0則例如低熔點或者是言、〃、、之熱封性材質。第二 則例如為低融點之熱封性材g巧溶點材料。第三層材料3 0 請參照第2A、2B與2C圖,第2八、 行輾壓步驟製程後之剖面示咅、2峡2C圖係繪示本發明進 一側1 2朝向第二側1 4方向,對^ °報壓過程是從膜1 〇之第 製程包括全面性輾壓或是選擇結構10 0進行輾壓步驟(輾壓 需之輾壓設備可以採用連綠^性區域輾壓),輾壓製程所 台組方式,於自動化需求下尤T M輪組或是批次式對壓平 中之對壓輪組或對壓平台級中其以前者較具經濟效益,其 數個尖突狀結構(圖中未示),之一輪或一平台之表面具複 法製得:(1)以電鍍方法將多此尖突狀結構可藉由下述方 之類似顆粒粉末均勻鍍著於I面體鑽石顆粒粉末或高硬度 將硬質咼分子、金屬或陶曼特;、、上’(2 )以雷射切割方式 有均勻複數尖突狀結構之链髮料雕刻(e n g r a v i n g )而成具 面’例如雷射切割而成之陶V. Description of the invention (9) Compound (styrene acrylnitrile, SAN), polyurethane (M), synthetic paper (glass me paper), polymer stem covered with polymer material . Too opaque material. However, because it is translucent or even visible, can you see the food in the packaging? The packaging material is increasingly using transparent materials as the material of the film. B The present invention can also follow the trend as the first As shown in Fig. 1C, the structure of the structure of 100 is composed of the first layer of material i 0 and the structure k is expected from the three layers of material 30. The first layer of material]. For example, and the third The layer material 20 is, for example, a low-melting point or a heat-sealable material with a low melting point. The second is, for example, a low-melting point heat-sealable material. The third layer material is 3 0. Please refer to Figures 2A, 2B, and 2C, Figure 28, and Section 2C after the rolling step, and Figure 2C of Figure 2 show the process of the present invention on one side 12 and on the second side 14 in the direction of ^ ° pressure. Is the first process from film 10 including comprehensive rolling or selecting structure 10 for rolling steps (rolling equipment required for rolling) In order to adopt the continuous green rolling method, the rolling method is adopted, especially for the TM wheel set or the counter-roller set in the batch-type flattening or the flat-plate platform under the automation requirements. It is more economical, and its several spiky structures (not shown in the figure), the surface of a round or a platform is made by a double method: (1) the electroplating method can be used to multiply this spiky structure by the following method Similar particles of powder are uniformly plated on I-hedron diamond particle powder or high hardness will harden the plutonium molecule, metal or Taomante; (2), the laser cutting method has a uniform multiple spiky structure chain hair Engraving from face to face "such as laser cut pottery
482722 五、發明說明(ίο) 堯anilox rol 1輪子;(3 )利用機械壓型(tooling)加工方 式,將一適當硬度之金屬表面壓型成所需之表面均勻尖凸 結構’隨後再施以表面硬化處理(h a r d e n i n g t r e a t m e n t) 而成最後所需之輾壓面;(4)將一金屬表面進行化學電解 钱刻成均勻尖凸結構後,再進行表面硬化處理成硬質輾壓 面。另外與輾壓輪相對應之對壓輪或對壓面材料可以是具 適當硬度之金屬、塑鋼或陶瓷等材料。如上面所述無論使 用電鍍鑽石輪、機械壓型(tooling)加工輪或者表面雷射 雕刻之輾壓輪,此藉輾壓加工製程使得結構1 〇 〇上具有複 婁欠個永久破壞結構,裂缝區域1 5,此處裂縫區域1 5结構形 狀可以是各種形狀孔洞或者是各種形狀裂縫,而 上具有透氣性結構1 0 2。此處可依實際需求,使該被輾壓 膜(stabbed film)上具有 結構設計,其中可藉選擇適 輾壓機構與條件而得一最佳 1 5也可以因實際需求具有不 性分佈、局部區域性分佈、 分佈,至於實際使用時機與 材料、加工條件以及所需之 因為本發明中應用于此透氣 固體易碎材料,而大都為枯 質,因此薄膜於受短時間輾 具有之形狀記憶效應,材料 久性破壞變形之材料結構, 所需之封合與透氣功能特性與 當材料與配合不同之輾壓輪、 組合,此處本發明之裂縫區域 同之分佈設計,例如可為全面 規則性分佈、或者是不規則性 封合應用機構,則端視被封裝 膜與填縫劑材料而定。 性結構1 0 2所選用之材質非為 彈性(viscoelasticity)材 壓後之巨觀結構會因材料本質 外觀大部分將恢復,只留下永 如裂縫,例如經過輾壓步驟所482722 V. Description of the invention (ίο) Yao anilox rol 1 wheel; (3) Using mechanical processing (tooling) processing method, a metal surface of an appropriate hardness is formed into a desired surface uniform sharp structure 'and then applied Surface hardening treatment (hardening treatment) to form the final rolling surface required; (4) a metal surface is chemically electrolytically carved into a uniform sharp convex structure, and then surface hardening treatment to form a hard rolling surface. In addition, the material of the counter pressure wheel or the counter pressure surface corresponding to the rolling wheel may be a metal, plastic steel or ceramic with a suitable hardness. As mentioned above, regardless of the use of electroplated diamond wheels, mechanical processing wheels or rolling wheels for surface laser engraving, the rolling process makes the structure 1000 have a permanent failure structure and cracks on the structure. The area 15 here, the structure area of the crack area 15 may be various shapes of holes or cracks of various shapes, and the upper part has a breathable structure 102. Here, the stabbed film can be provided with a structural design according to actual needs. Among them, the best can be obtained by selecting suitable rolling mechanisms and conditions. 15 It can also have an inhomogeneous distribution and locality due to actual needs. Regional distribution, distribution, as to the actual use timing and materials, processing conditions, and required because the present invention is applied to this breathable solid fragile material, and most of them are lumpy, so the film has the shape memory effect of short-term rolling The material structure of the material is damaged and deformed for a long time. The required sealing and ventilating functional characteristics are the same as when the material is matched with different rolling wheels. The distribution design of the crack area of the present invention is the same, for example, it can be fully regular. The distribution or irregular sealing application mechanism depends on the material to be encapsulated and the sealant. The material used for the structural structure 1 0 2 is not elastic (viscoelasticity) material. The macroscopic structure after pressing will be largely restored due to the nature of the material, leaving only permanent cracks, such as after rolling.
482722 五、發明說明(11) 產生之各種形狀孔洞或者是裂縫,大部分之原來之平面外 觀仍然會再次回復成平面狀,但是此時係屬於假性之平面 (pseudo planar structure)的多相結構 phases),也就是被輾壓之區域薄膜連續相中具有第二永 〇性變形裂縫狀結構相。然而,纟日後使用本發明時,外 膜兩側之壓力[例如密封中熱水蒸氣壓壓力, 被二b:l吏:封結構之週遭膜被撐開變形而再次呈現原先 理縫狀結構變大。而本發明即是利用此原 另::;::壓力差環境下該膜獲致良好的透氣效果。 段型、iil所ί用的尖突輾壓機構上的突出物可以為線 ^ ®錐型、金字塔型、四方錐型、夕品江、 柱型或者是其他型式,因此經過輾壓之::形、十子 性平面之前的透氣性結構騰也會\= 型、圓錐型、金字塔型、四方錐型胃二有^對應的線段 :裂縫形狀或是其他型式相對應的‘錐形、十字柱 ^ ^ ^^^^(v.scoelast.cHyt^ ,,結構1 0 〇上之巨觀結構,大部分二身之記憶效 復,只留下永久性破壞變形之裂縫材料沾巨觀結構將恢 圖中僅以具有十字型的裂縫材料、纟士 圖可以是第2A、2B與2C圖之部分區域的形狀為例子。第3 ,明透氣性結構上之裂縫之示意圖。然心視圖,其繪示本 482722 五、發明說明(12) 第4圖係緣示透氣性結構上形成有一封合性材料層丨6之示 意圖。請參照第4圖,接著可以選擇性的在膜丨〇的第一側 1 2上’塗佈一層低融點之封合性材料層1 6。此處僅以第} a 圖之結構舉例說明’本發明同樣也可以其他圖示如第丨B圖 與第1 C圖所示之膜上形成封合性材料層16。此一封合性材 料層1 6,係藉直接塗佈方法塗佈於被輾壓後基層膜層丨〇上 或先塗佈於基層膜1 0後再與基層膜一起被輾壓處理,此處 該封合性材料層1 6係扮演一填縫劑功能用以填入孔洞與裂 縫中’使该膜層於平常環境無受壓力變形下該膜層具有阻 隔性’但當該膜層裂縫兩側面存在有一壓力差環境下受壓 力作用變形而變成一具有通孔透氣性結構。此處之封合性 材料層選擇可以是:(1)油脂類(〇n and/or grease)、含 飽和(saturated)、未餘和(unsaturated)與氫化 (hydrogenated)油脂;(2)潤濕劑(wetting agent),例 如潤濕用界面活性劑(surf actants) ; (3)蠟(wax),堪種 類而言可以是天然蝶(natural wax)或者是人工合成壤 (man-made or synthetic wax),天然蠟例如為掠櫚蝶 (palm wax)、石堪(paraffin wax)、微晶粒堪 (microcrystal 1 ine wax)、蜂堰(beeswax)、米糠壤(rice bran wax)以及其他未列出的天然蠟,至於合成壤則例如 為聚乙稀(polyethylene, PE)合成壤、氧化聚丙稀 (polypropylene oxide, PP0)臘、氧化聚乙烯 (polyethylene oxide, PE0)蠟、以及其他未列出的石、、由 製品、礦油品、聚烯烴類(P〇 1 y 〇 1 e f i η)、蠟品等材料之氧482722 V. Description of the invention (11) The holes or cracks of various shapes generated, most of the original planar appearance will still return to a flat shape, but at this time it is a multi-phase structure that is a pseudo planar structure phases), which is the second permanent deformation crack-like structural phase in the continuous phase of the rolled film. However, when the present invention is used in the future, the pressure on both sides of the outer membrane [for example, the pressure of hot water vapor pressure in the seal, will be stretched and deformed around the seal structure to show the original slit-like structural change again. Big. The present invention utilizes this principle. In addition, the film achieves a good ventilation effect under a pressure difference environment. The protrusions on the segmented and rolling mechanism used by iil can be line ^ ® cone, pyramid, square cone, Xipinjiang, column or other types, so after rolling :: The shape of the breathable structure before the shape of the plane of the ten child plane will also be equal to the shape of the cone, the pyramid, the pyramid, and the square pyramid. The corresponding line segment: the shape of the crack or other types of cones and cross columns. ^ ^ ^^^^ (v.scoelast.cHyt ^, the macroscopic structure on the structure 100, the memory of most of the two bodies is restored, leaving only the crack material that permanently destroys the deformation and the macroscopic structure will be restored In the figure, only the cross-shaped crack material is used, and the figure of the warrior can be the shape of some areas of Figures 2A, 2B, and 2C. As an example, the schematic diagram of the crack on the air-permeable structure is shown. Showcase 482722 V. Description of the invention (12) Figure 4 shows the schematic diagram of a composite material layer 6 formed on the breathable structure. Please refer to Figure 4, and then you can selectively On the side 1 2 'coated a low melting point sealing material layer 1 6. Here only the first} The structure of a diagram illustrates the example of the present invention. The sealing material layer 16 can also be formed on the film shown in FIGS. 丨 B and 1C. The sealing material layer 16 is borrowed. The direct coating method is applied on the base film layer after being rolled or it is first coated on the base film 10 and then rolled together with the base film. Here, the sealing material layer 16 plays a role The sealant function is used to fill holes and cracks 'makes the film layer deformable under normal conditions without pressure deformation', but when there is a pressure difference between the two sides of the film crack deformation under pressure It becomes a breathable structure with through holes. The sealing material layer selection here can be: (1) grease and (or grease), saturated, unsaturated, and hydrogenated (hydrogenated) fats and oils; (2) wetting agents, such as surf actants; (3) wax, which can be natural wax or natural wax Man-made or synthetic wax, such as palm wax, paraffin wax, microcrystal 1 ine wax, beeswax, rice bran wax, and other unlisted natural waxes.For synthetic soil, for example, polywax Polyethylene (PE) synthetic soil, polypropylene oxide (PP0) wax, polyethylene oxide (PE0) wax, and other unlisted stones, manufactured products, mineral oil products, polyolefins Oxygen (P〇1 y 〇1 efi η), wax and other materials
482722 五、發明說明(13) 化物合成壤,(4 )脂肪酸與其衍生物(f a 11 y a c i d a n d its derivatives); (5)澱粉與其含澱粉質的衍生物 (starch and amyloid materials)。在匕夕卜,本名务明之透氣 膜製造步驟更包括進行一熱處理步驟藉以使得該封合性材 料層1 6填入該些裂縫中。該封合性材料層丨6是藉將封合性 材料配製成不同的乳化液(emulsion solution)型、分散 液(dispersion solution)型、或微粉粒化(micronized powder)型等型態再塗佈而成。而值得注意的一點是若將 本發明應用在食品的包裝材料上,則採用的封合性材料可 以是美國食品與藥物管理局(FDA )所認可之食用蠟或油脂 類,例如上述之各類封合性材料,此封合性材料具有許多 特性包括不會影響膜的光澤性、印刷性以及熱封合性,且 於使用過程中不具有特殊之異味,而感覺不出來 (imperceptible)。另外,具有蠟層塗佈之輾壓透氣性薄 膜結構比沒有塗佈之輾壓透氣性薄膜結構具有更佳的撥水 性與熱封性,其中,更以乳化液型蠟且又有FDA認可之食 用性且具有抗菌性的封合性材料,可以被廣泛地應用於食 品包裝上。至於,Paraffi η蠛主要使用其具有極佳的撥水 性(water repellability),但是可改善水蒸氣(water vapor)透氣速率,因此應用在密封的食品包裝袋時,可以 避免過大的水蒸氣壓撐破包裝袋。 雖然’裂縫區域1 5會回復成具有裂縫之假性平面狀,彳曰是 此層封合性材料層1 6也會有部分滲入裂縫中。此封合性$ 料之較佳融點範圍為介於攝氏4 0度與攝氏1 1 〇度之間,然482722 V. Description of the invention (13) Chemical compound soil, (4) fatty acids and their derivatives (f a 11 y a c d a n d its derivatives); (5) starch and starchy derivatives (starch and amyloid materials). In the case of the present invention, the manufacturing process of the air-permeable membrane of the present name further includes performing a heat treatment step so that the sealing material layer 16 is filled in the cracks. The sealing material layer 6 is recoated by formulating the sealing material into different emulsion solution type, dispersion solution type, or micronized powder type. Made of cloth. It is worth noting that if the present invention is applied to food packaging materials, the sealing material used can be edible waxes or oils approved by the US Food and Drug Administration (FDA), such as the aforementioned types Sealable material. This sealable material has many characteristics including that it does not affect the gloss, printability and heat sealability of the film, and does not have a special odor during use, and is imperceptible. In addition, the rolled breathable film structure with a wax layer coating has better water repellency and heat sealability than the rolled breathable film structure without a coating layer. Among them, it is more emulsified wax and has FDA approval. The edible and antibacterial sealing material can be widely used in food packaging. As for Paraffi η 蠛, it is mainly used for its excellent water repellability, but it can improve the water vapor permeability rate, so when it is applied to sealed food packaging bags, excessive water vapor pressure can be avoided Packing bag. Although the 'crack region 15' will return to a pseudo planar shape with cracks, it is said that this layer of sealing material layer 16 will also partially penetrate into the cracks. The preferred melting point range for this sealability material is between 40 ° C and 110 ° C, but
482722 五、發明說明(14) 而其他的溫度範圍也適用於本發明。 此外,若將本發明應用在食品的包裝材料上,為保持該被 封存食品之使用之新鮮度,也可以在封合性材料或是膜層 之中摻雜一些具有去除包裝袋内氧氣成分之材料,例如一 些可以氧化的金屬成分(oxidizable metal component), 如鐵、叙、辞、鍊、銅、猛等材料或化合物(c h e m i c a 1 compound)如重硫酸納(s〇dium bisulfate)、(sulfamic acid)、硫酸鐵(ferrous sulfate)、硫酸鋅(zinc sulfate)等容易與氧氣起化學反應之材料,或是將上述具 除氧氣功倉皂(oxygen see venger)的材料以透氣式小袋 (sachet)包裝後共封置於本發明之包裝膜内。在實際應用 上,因為這些去除氧氣成分之材料都是被摻雜於低融點材 料或膜之中,因此在進行後續的熱封合步驟之前的庫存 期’其去除氧氣之功能都能夠被保存起來,直到封合後方 才開始有其去除氧氣之功能或能保有部分之去除氧氣功 能。而值得注意的一點是在此熱封合步驟或是後續的熱處 理步驟中,會有部分的封合性材料層丨6進一步地滲入裂縫 中’使得本發明得到更進一步的密封效果。因此,在本發 明之於膜的加工過程中可以選擇性地使用一熱處理步驟, 例如微波或是紅外線加熱,使得膜外表所塗佈之封合性材 料能夠確實地填入膜表面之裂縫中,如此上述之包裝材料 對被封存食品於低溫與一般溫度環境下具有保鮮、保濕、 防潮、防變色與防異味’但隨著加熱過程持續進行,食品 於微波爐加熱烹煮過程中,因微波能量轉換為熱能使食品482722 V. Description of the invention (14) Other temperature ranges are also applicable to the present invention. In addition, if the present invention is applied to food packaging materials, in order to maintain the freshness of the sealed food, it is also possible to mix the sealing material or the film layer with a material that removes oxygen components in the packaging bag. Materials, such as some oxidizable metal components, such as iron, rhenium, diction, chain, copper, and other materials or compounds (chemica 1 compound) such as sodium bisulfate, sulfuric acid ), Ferrous sulfate, zinc sulfate, and other materials that easily react with oxygen, or package the above materials with oxygen see venger in sachet Co-sealed in the packaging film of the present invention. In practical applications, because these oxygen-removing materials are doped in low-melting-point materials or films, the stock removal function before the subsequent heat sealing step can be preserved. Get up, do not begin to have its oxygen removal function or can retain part of the oxygen removal function until after sealing. It is worth noting that in this heat sealing step or subsequent heat treatment step, a part of the sealing material layer 6 will further penetrate into the cracks', so that the present invention can obtain a further sealing effect. Therefore, during the processing of the film of the present invention, a heat treatment step such as microwave or infrared heating can be selectively used, so that the sealing material coated on the film surface can be reliably filled into the cracks on the film surface. In this way, the above-mentioned packaging materials have freshness, moisturization, moisture resistance, discoloration resistance and odor prevention for the sealed food under low temperature and ordinary temperature environment. However, as the heating process continues, the food is heated in the microwave oven due to microwave energy conversion. Make food for heat
第18頁 482722 五、發明說明(15) 與封袋内部慢慢積累熱空氣與高溫高壓蒸氣(h〇t air and steam buildup)’此時封裝袋膜受高溫高壓向外壓擠延伸 變形使得裂縫開口空間變大,裂縫處變成一阻力較小之安 全泡壓調節通孔,此時若裂縫處塗佈有封合性材料也會因 南溫南壓環境而變軟變薄或變成一阻力較小之安全洩壓調 師通孔並具有較鬲蒸氣透乳速率(vapor transmission r a t e )等功能。 本發明另一目的是於食品(comestible articles)的包裝 袋材料上的進一步應用,於封合性材料層丨6可藉摻混去除 氧氣成分之材料以達到食物的保鮮與除臭之功能。然而, 本發明並不限於必須塗佈封合性材料,本發明應用上也可 以在無塗佈封合性材料層1 6而直接摻混於基材膜層裡的情 況下達成本發明之目的。 本發明之封裝袋用於食品(comestible articles)之包裝 與同時使用微波爐烹煮之另一特色,為烹煮後之食品其煮 熟度各處都很均勻,烹煮過程中會保持食品中含有之水 分、酒料 '油質、美味香氣與其他特殊成分,同時由於使 用微波爐烹煮所具有之高加熱效率,使得食品的烹煮時間 大大縮短且又能節約能源,實際應用上,利用本包裝袋之 冷凍食品,無須先藉由解凍而可直接將冷凍食品置於微波 爐加熱羔煮後直接食用,此對於分秒必爭的現代社會,有 極其方便的應用特性。 另外’在本發明之製造過程上,也可以先進行低融點封合 性材料層1 6的塗佈步驟再進行透氣性結構1 〇 2輾壓的步Page 18 482722 V. Description of the invention (15) Hot air and high temperature and high pressure steam (h0t air and steam buildup) are slowly accumulated inside the bag. At this time, the packaging bag film is extruded and deformed by high temperature and pressure to cause cracks. The opening space becomes larger, and the crack becomes a safe bubble pressure adjusting through hole with less resistance. At this time, if the sealing material is coated with a sealing material, it will also become softer and thinner or become a resistance due to the temperature and pressure in the south. The small pressure relief regulator has a through hole and has functions such as relatively high vapor transmission rate. Another object of the present invention is to further apply to the packaging material of food articles (comestible articles). The sealing material layer 6 can be blended to remove oxygen components to achieve the functions of food preservation and deodorization. However, the present invention is not limited to the need to apply a sealing material, and the present invention can also be used to achieve the purpose of the invention in the case where the sealing material layer 16 is not applied and is directly blended into the substrate film layer. . The packaging bag of the present invention is used for packaging of food (comestible articles) and cooking with a microwave oven at the same time. For cooked food, the degree of cookedness is uniform throughout, and the food contains Moisture, wine's oiliness, delicious aroma, and other special ingredients. At the same time, because of the high heating efficiency of cooking in a microwave oven, the cooking time of food is greatly shortened and energy can be saved. In practical applications, this packaging is used. The frozen food in the bag does not need to be thawed first, and the frozen food can be directly heated in a microwave oven to be cooked and eaten directly. This has extremely convenient application characteristics for the modern society where every minute counts. In addition, in the manufacturing process of the present invention, the coating step of the low melting point sealing material layer 16 may be performed first, and then the air-permeable structure 1 2 rolling step may be performed.
第19頁 482722 五、發明說明(16) 驟。此外進行膜1 0與低融點封合性材料層1 6的輾壓步驟之 後,也可以選擇性的進行熱處理製程,使得低融點封合性 材料層1 6進一步的滲入透氣性結構1 0 2的裂縫區域1 5中, 藉以獲得更進一步的密封加強效果。 至於本發明之一種應用例子,請參照第5圖,然而值得注 意的一點是此處所舉出之應用例子並非用以限定本發明, 任何熟習此技藝者,在不脫離本發明之精神和範圍内,所 作各種之更動與潤飾,仍屬於本發明之範疇。本發明可應 用於透氣性包裝袋上,首先,提供一透氣性結構1 0 2材料 (如同第2 A、2 B與2 C圖所示),例如包括膜層1 0,而且膜層 的表面可塗佈有低融點封合性材料層1 6。如同上述一般, 本發明於應用上也可以不在膜層的表面上塗佈低融點封合 性材料層1 6。接著例如可將透氣性結構1 0 2自中間區域對 摺且内面側相互疊合,使得低融點封合性材料層1 6位於内 側。也就是說,低融點封合性材料層1 6在摺疊之後的結構 中是屬於面對面相鄰的狀態。接著將透氣性結構1 0 2疊合 後的兩側邊封合在一起,同時留一個可置入物品(例如食 物)的開口 17。 如第6圖所示,值得注意的一點是本發明並不限於上述之 應用,本發明所應用之透氣性包裝袋也可以是將兩個透氣 性結構1 0 4與透氣性結構1 0 6相互疊合在一起,封合三重合 邊緣3 2,封合三邊緣的方法可以採用開合式封口 條(recloseable zipper)、滑動式拉鍊條 (sliding z i p p e r ),亦可直接使用膠帶黏合、超音波壓合或利用加Page 19 482722 V. Description of Invention (16). In addition, after the rolling step of the film 10 and the low-melting-point sealing material layer 16 is performed, a heat treatment process may be selectively performed so that the low-melting-point sealing material layer 16 further penetrates into the air-permeable structure 1 0 In the fissure region 15 of 2, a further seal-enhancing effect is obtained. As for an application example of the present invention, please refer to FIG. 5. However, it is worth noting that the application examples listed here are not intended to limit the present invention. Any person skilled in the art will not depart from the spirit and scope of the present invention. Various modifications and retouchings are still within the scope of the present invention. The present invention can be applied to a breathable packaging bag. First, a breathable structure 102 material (as shown in Figures 2 A, 2 B, and 2 C) is provided, for example, including a film layer 10, and the surface of the film layer A low-melting-point sealing material layer 16 may be applied. As described above, in the present invention, the surface of the film layer may not be coated with the low-melting-point sealing material layer 16 in application. Then, for example, the air-permeable structure 102 can be folded in half from the middle region and the inner surface sides are overlapped with each other, so that the low-melting-point sealing material layer 16 is located on the inner side. That is, the low-melting-point sealing material layer 16 is in a state of being adjacent to each other in the folded structure. Next, the two sides of the air-permeable structure 102 are superimposed and sealed together, while leaving an opening 17 for placing an article (such as food). As shown in FIG. 6, it is worth noting that the present invention is not limited to the above-mentioned applications. The air-permeable packaging bag applied by the present invention may also be one in which two air-permeable structures 104 and air-permeable structures 106 are mutually connected. Fold them together to seal the triple edges 32. The method of sealing the three edges can be closed zipper, sliding zipper, or directly using adhesive tape and ultrasonic compression. Or use plus
第20頁 482722 五、發明說明(17) 熱壓合方式,並且保留一個尚未封合之 續裝填物品之用,然後使用不同之封合 Cheat seal lng)、超音波壓合或利用膠 性結構1 0 4與透氣性結構1 〇 6疊合後預留 以外的其餘邊緣封合在一起。 貫際應用此封裝袋上時,可將食物自未 後,接著可再次封合此開口,使食物位 層中。至於將開口封合的方法則甚多, 為本發明之一應用例子,可以在包裝袋 應面上設置一組封口條4 〇,槽溝與凸條 連結結構(i n t e r 1 〇 c k i n g),藉以方便使 便利性。加上封口條之後,使用者只需 夠隨時放入或取出食物或者是待處理之 面當使用者置入物品或者食品之後,只 能夠密合住包裝袋,接著放入微波爐或 可。使用者結合應用本發明之透氣膜與 術,就能夠多次的利用本發明所應用之 於其他封合該未封合之開口 5 〇機制方法 合開啟之密封包裝袋(sliding zipper 結構,亦可採用直接使用膠帶黏合、超 熱壓合方式。 本發明之透氣性材料膜封裝袋實際應用 式各樣的食品與及延伸之應用,例如生 食品、爆玉米花或其他物品等。當此類 開口 5 0,以方便後 方法,如加熱壓合 帶黏合方式將透氣 之未封合之開口 5 0 封合之開口 5 0裝填 於密封的封裝袋膜 如同第6圖所示, 之開口 50内側兩對 (groove and rib) 用者之打開與閉合 要拉開封口條就能 物品時,而另一方 需要壓合封口條就 是熱水浴中加熱即 此類密封條的技 透氣性包裝袋。至 也可以採用滑動封 recloseable bag) 音波壓合或利用加 上可以用於包裝各 鮮肉品食物、冷;東 物品被封置於本發Page 20 482722 V. Description of the invention (17) The method of heat-pressing, and keep one unfilled refill, and then use a different seal (Cheat seal lng), ultrasonic compression or use of gel structure 1 After the 0 4 and the air-permeable structure 1 06 are stacked, the remaining edges other than the reserved edges are sealed together. When the bag is applied continuously, the food can be passed afterwards, and then the opening can be sealed again to place the food in the layer. As for the method of sealing the opening, there are many methods. As one application example of the present invention, a set of sealing strips 40 can be provided on the application surface of the packaging bag, and the grooves and convex strips are connected to each other for convenience. Make it convenient. After the seal is added, the user only needs to put in or take out the food or the surface to be processed at any time. When the user puts in the articles or food, he can only tightly close the packaging bag and put it in the microwave oven. The user can use the breathable film and technique of the present invention in combination, and can use the sealed packing bag (sliding zipper structure, which can also be used for sealing and unsealing the opening 50) which is applied by the present invention multiple times. Adopt direct adhesive tape bonding and super-heat pressing method. The breathable material film packaging bag of the present invention is practically applied to various foods and extended applications, such as raw food, popcorn or other items. When such openings 50, in a convenient way, such as heating and pressing the tape, the air-permeable unsealed opening 50 is sealed into the sealed packaging bag film as shown in Figure 6, two inside the opening 50 (Groove and rib) When the user opens and closes the article to open the seal, the other party needs to press the seal, which is a technically breathable packaging bag that is heated in a hot water bath. (Sealable recloseable bag can be used.) Sonic compression or use plus can be used to package fresh meat food, cold; East items are sealed in the hair
H-OZ/ZZ 五、發明說明(18) 明透氣性包裝 氣、水煮或紅 烹煮時,其加 存該食品之封 之裂縫仍然處 封裝之食品分 絕熱封裝袋内 溫度與蒸氣壓 一臨界值時, 變形擴 開,其 透氣性 防止一 之瞬間 烹煮後 填縫材 成密閉 裂縫再 本發明 用物品 高加熱 分或其 長時間 同時減 大,其 縫劑層 ’同時 般非透 爆開現 之被封 料也會 不透氣 密合與 之透氣 ’其主 效率結 他添加 的烹煮 少烹煮 袋後烹 外線加 熱過程 裝袋内 於密合 子藉振 有效的 上升, 袋内氣 上填缝 之封合 扮演袋 氣性密 象,本 存食品 因溫度 結構、 冷卻作 性材料 要特性 果,它 物如烹 過程而 者所需 煮,可以直接 熱等方法來加 初期,食品是 的蒸氣壓力較 與不透氣狀態 動與磨擦轉化 均勻加熱食品 當包裝袋内氣 壓往外膨撐膜 劑層之封合材 能力降低,此 内氣壓過大時 閉袋内因加熱 透氣性包裝袋 冷卻下來時, 降低而固化使 袋内的氣體體 用收縮而有類 膜封裝袋應用 功能之 除 同時提供—防 調用酒、香油 揮發喪失,如 的照顧擔憂的 使用 熱烹 處於 小, ,絕 為熱 ,隨 壓比 層, 料變 時之 之安 過裎 另一 袋膜 封合 積也 似真 於包 了能 止避 香料 此可 壓力 微波 煮, 較低 透氣 大部 能, 著加 外界 膜上 軟與 裂縫 全洩 中埶 特性 上裂 能力 會因 空收 裝各 提供 爐、高 當使用 溫壞境 性包裝 分微波 而直接 熱進行 大氣壓 之裂縫 變薄甚 處變成 壓閥, 蒸氣壓 應用為 縫會再 增加並 包裝袋 縮包裝 式各樣 一均勻 免過量食品 等成份,因 以保持食品 ,更值得一 /益蒸 微波壚 此時封 袋祺上 能量被 于類似 ’袋内 力大至 也隨之 至裂 為具有 如此可 力過大 當力ϋ熱 密合且 且再變 膜上的 作用。 的可食 短時間 中之水 加熱或 原味, 提的 482722 五、發明說明(19) 事,冷凍食品使用本發明之透氣性材料膜封裝袋,不需要 有解凍的前置手續過程,也不需要調整不同的加熱功率, 可以直接利用微波爐全功率方式加熱該冷凍食品後食用, 一般家庭裡常有之用剩食品的封存與冷凍冰存物,結合應 用此一透氣性材料膜,有其方便性,如此透氣性材料膜之 應用提供一般生活中一更簡便、較低成本與容易操作使用 之微波爐加熱烹煮用包裝袋或包裝膜。 一般食品或醫療用品於使用或包裝儲運過程中,如何使物 品防霉、保鮮與有較長的保存期限,物品的封存和殺菌加 工製程與填充不參與氧化之惰性氣體闈場被考量的方法, 上述之封裝食品與醫療臨床用物品器具如紗布、手術用工 具等可以藉由使用本發明透氣性包裝袋或包裝膜包裝,再 加以高溫殺菌、消毒或紫外光線照射處理,如前所述,於 高溫殺菌處理冷卻後,被封存之器物不再受外來物與菌類 侵壞污染,如此之無菌食品或無菌使用器具之使用封存期 限可以大大的延長。 本發明之特徵並不在於此,故不再贅述。另外本發明之透 氣性材料膜亦可製成背封式袋、夾邊袋、夾鏈袋、三方 袋、立式袋等之包裝應用(back sealed bags, gadget bags, three sides bags or standing pouches)0 本發明之另一較佳實施例,為將本發明之透氣性膜結合至 烹煮食物用微波爐加熱用盤具,而該微波爐加熱用盤具所 適用材料為一而ί熱性材料,例如高分子材料、陶竞、玻 璃、高分子材料披覆之紙材、竹製、木質等材料,盤具可H-OZ / ZZ V. Description of the invention (18) When the air-permeable packaging gas, water-cooked or red-cooked, the food with the crack of the food seal still in the package is divided into the temperature and vapor pressure of the heat-insulated packaging bag. At the critical value, the deformation expands, and its breathability prevents the joint material from forming closed cracks after an instant cooking, and then the invention uses the article to heat up for a long time, or it decreases simultaneously for a long time, and the joint layer is not as explosive at the same time. The found material will be airtight and tightly sealed with its breathability. Its main efficiency is that it adds less cooking bags after cooking. The cooking line is heated outside the bag. The inside of the bag is effectively lifted by vibration. The sealing of the caulk is like a bag-like gas-tight seal. Due to the temperature structure and the cooling material, the stored food must have special properties. If it needs to be cooked, it can be directly heated and other methods to add the initial stage. The food is The vapor pressure is more uniform than the airtight state, and the friction and conversion are uniform. The food is heated even when the air pressure inside the packaging bag is expanded outward. The sealing material capacity of the film layer is reduced. When the packaging bag is cooled down, it will be lowered and solidified, so that the gas in the bag will shrink and have the function of film-like packaging bags. Besides, it will prevent the loss of volatilization of wine and volatile oil. It is absolutely hot, and it will be safe when the material changes. Another bag of film seals the product. It also seems to contain the package. It can avoid the spices. This can be microwaved under pressure. The film is soft and the cracks are completely leaked. The characteristics of cracking will be due to the empty receiving furnaces, high temperature and environmentally friendly packaging and microwaves. The cracks will be directly heated to atmospheric pressure, the cracks will become thin, and they will become pressure valves. Vapor pressure applications For the seam will be added and packaged in a bag-packed style to uniformly avoid excessive food and other ingredients, because to maintain food, it is more worthwhile / benefit steaming microwave. At this time, the energy on the bag is similar to that of the bag. The subsequent cracking has such an effect that when the force is too large, the heat seals and changes the film again. The edible water in a short period of time is heated or the original flavor is mentioned. 482722 V. Description of the invention (19) It is necessary to use the air-permeable material film packaging bag of the present invention for frozen foods. Adjusting different heating power, you can directly use the full power of a microwave oven to heat the frozen food and eat it. Commonly used in households, the sealing of leftover food and frozen ice storage, combined with the use of this breathable material film, has its convenience. The application of such a breathable material film provides a simpler, lower cost and easy-to-use microwave oven heating cooking bag or film in general life. During the use, packaging, storage and transportation of general food or medical supplies, how to make the articles mildew-proof, fresh-keeping, and have a longer shelf life, the process of storage and sterilization of articles, and filling with inert gases that do not participate in oxidation are considered. The above-mentioned packaged food and medical clinical articles and appliances such as gauze, surgical tools, etc. can be packaged by using the air-permeable packaging bag or packaging film of the present invention, and then subjected to high-temperature sterilization, disinfection or ultraviolet light irradiation treatment, as described above, After the high-temperature sterilization treatment is cooled, the sealed utensils are no longer contaminated by foreign matter and fungi, so the storage period of sterile food or sterile appliances can be greatly extended. The features of the present invention do not lie in this and will not be described again. In addition, the breathable material film of the present invention can also be made into packaging applications such as back sealed bags, gadget bags, three sides bags or standing pouches. 0 Another preferred embodiment of the present invention is to combine the breathable film of the present invention with a microwave oven heating plate for cooking food, and the microwave oven heating plate is suitable for a single material, such as high heat materials. Molecular materials, ceramics, glass, polymer-coated paper, bamboo, wood, etc.
482722 五、發明說明(20) 以利用塑膠射出成型或斬型衝壓製程方式,製成為一中間 凹陷空間盤具,其空間内也可以視實際需求再分隔為不一 樣形狀或不一樣大小之空間以裝填不一樣食品。此_盤具 建議有一水平開口邊緣(open Hm)位於盤具周圍牆壁最高 邊緣上方(outer peripheral rim),並藉前面所述之各種 封合方法,例如熱壓封合方法,將本發明透氣性材料膜 10 2緊密(snugly)封合至微波爐加熱用盤具的邊緣上方 (out^r peripheral rim),冷凍後之該封合食用餐盤可以 自冷藏庫中取出置於微波爐加熱後直接食用,加熱烹素過 程不需要像傳統微波覆蓋膜上先剝開一切口以防止加熱烹 煮過私中k k升溫與積累的蒸氣壓瞬間危險爆開,本發明 之透氣性材料膜能克服此一問題,於高溫高壓差環境下具 有安全洩壓的調節功能,此處封合的方法前面已有闡述/, 例如熱壓合、邊框安全扣環、開合式封口條(recl〇seaMe ^11)、滑動式拉鍊條(slldlng Zlpper)、超7^一 =膠^。至於欲使被微波爐烹煮之食物表面具有特殊 熱具有增溫的材料於盤具或透氣膜材料中 為熱能使形成高溫環境區域將微波能量轉化 a而你、+ —名 並可仃成選擇性的較高溫區 域,而使被,尤煮之不同材料受有不同的烹者 雖然本發明已以一較佳實施例_ $ ...... 定本發明,任何熟習此技J揭:=離=並非用:限 範圍内,當可作各種之更_^不=本發明《精神和 一潤錦’因此本發明之保護範 482722 五、發明說明(21) 圍當視後附之申請專利範圍所界定者為準。482722 V. Description of the invention (20) By using plastic injection molding or chopped stamping process, it is made into an intermediate recessed space tray. The space can also be divided into different shapes or different sizes of space according to actual needs. Fill different foods. This _set is recommended to have a horizontal open edge (open Hm) above the highest peripheral edge of the wall around the set (outer peripheral rim), and to use the above-mentioned various sealing methods, such as thermocompression sealing method, to air permeability of the present invention The material film 102 is snugly sealed to the outer peripheral rim of the microwave oven heating plate. After freezing, the sealed food dining plate can be taken out of the refrigerator and placed in the microwave oven to be eaten directly. The heating cooking process does not need to peel off all the openings like the traditional microwave cover film in order to prevent the instant heating and the accumulated vapor pressure of kk during heating and cooking from bursting. The air-permeable material film of the present invention can overcome this problem. It has the function of adjusting pressure safely under high temperature and high pressure difference environment. The sealing method here has been explained previously, such as thermocompression, frame safety buckle, opening and closing seal (recl0seaMe ^ 11), sliding type Zipper strip (slldlng Zlpper), super 7 ^ a = glue ^. As for making the surface of food cooked in a microwave oven have a special heat, a material with a temperature increase is used in the plate or the breathable film material. For the thermal energy, the high-temperature environment area is formed. The microwave energy is converted to a. The higher temperature area, so that different materials, especially cooking, have different cooks. Although the present invention has a preferred embodiment _ $ ...... to set the invention, anyone who is familiar with this technique will reveal: = 离= Not for use: within the limits, it can be changed in various ways. ^ No = the invention "spirit and a run Jin ', therefore the scope of protection of the present invention 482722 V. Description of the invention (21) The scope of the patent application attached to the Dangduan View The ones defined shall prevail.
__ 第25頁 482722 圖式簡單說明 # 第26頁__ p. 25 482722 Simple illustration # p. 26
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TW89109017A TW482722B (en) | 2000-05-11 | 2000-05-11 | Method for manufacturing an air permeable composite film |
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TW89109017A TW482722B (en) | 2000-05-11 | 2000-05-11 | Method for manufacturing an air permeable composite film |
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