478987 A7 B7 五、發明説明（i ) 本發明係提供一種CPU用散熱器及其製造方法，特 別是指一種可製造出散熱效果佳且使用壽命長的CPU用 散熱器製造方法及其成品。 按，目前一般市面上之熱傳導型散熱器，一般皆使用 5 擠壓成型或是射出成型的製造方式，以此種製造方式製造 散熱器時，因受限於在射出成型或擠壓成型的過程中，因 考慮到材料的均勻性以及脫模的容易與否，因此必須保持 有一定的鋁材厚度及間距；因此使製作成型後的散熱器其 散熱鰭片的厚度較厚，相對的在同一散熱基板上，所能形 ίο 成的散熱鰭片數量也就較少，形成的總面積亦相對較少， 造成散熱效果較差，對較高熱能無法處理。而就日趨精進 的資訊業者而言，機能倍增、熱能的不斷提高是必然的趨 勢，故以傳統方式所製造出的散熱器，將越來越無法符合 業者的需求。 15 有鑑於h述散熱器的製造方式其各項缺點，本案發明 人集多年研發之經驗，以能製造出散熱效果佳且使用壽命 長的CPU用散熱器為考量，加以構思，終有本發明『CPU用 散熱器及其製造方法』之產生。 依據上述，本發明之主要目的，係在於提供一種可 2〇 製造散熱效果佳且使用壽命長的CPU用散熱器及其製造 方法。 本發明的主要特徵，即為利用射出成型的技術，以金 屬粉末與塑膠粉末為材料先成型出一支支的散熱鰭片，並 將成型後的散熱鰭片組裝成一完整的散熱器後送進爐中進 __楚4百 _ 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） (請先閲讀背面之注意事項再填寫本頁) 衣· 、11 經濟部智慧財產局員工消費合作社印製 五、發明説明（2 订燒結，將塑膠成分蒸發，並使該散熱韓片㈣固定。 爰疋為達到上述目的，本發明之製造方法的步驟 主要為 ·· V驟.利用射出成型的技術，以金屬粉末與塑膠粉 末為材料先成型出多數個散熱鰭片，並將該等成型後的 散熱鰭片組裝成一完整的散熱器；及 、，步驟二·將組裝完成的散熱器送進爐中進行燒結，使 堃膠成刀瘵發，並使該等散熱鰭片粘結固定成型。 因此，利用上述製造方法所製造出來哭， 複數個散熱鰭片所組成，其特徵在於：每—散熱㈣^ 具有一本體及一形成於該本體下端的結合部，盆中，該 =:則包括有-形成於該片狀板體下端的擴；端部了 ==端部的一面凸設的一插接件，及在另一面凹設 疋位槽，因此’在組設時，可將—散熱鰭片其結合部 ^接件’插設至另—散熱鰭片其結合部的定位槽内， 整的散熱器。口㈣結合’俾可組裝成-完i功ί關”：Ϊ士述目的、特徵所採用的技術手段及 八J錄例牛較佳貫施例並配合圖式說明如下. 【圖示簡單說明】 · 流程為本發明第一較佳實施例其散熱器的製造丨分係為本發明第一較佳實施例其散熱器的立艘 ίο 20 本紙張尺度適用t國國家祿 I---------赛—— (請先閱讀背面之注意事項再填寫本頁) 訂 ------------ 478987 A7 B7 五、發明説明（3 ) 第三圖係為本發明第一較佳實施例其散熱器的平面 示意圖。 第四圖係為本發明第二較佳實施例其散熱器的平面 示意圖' 5 第五圖係為本發明第三較佳實施例其散熱器的製造 流程示意圖。 第六圖係為本發明第三較佳實施例其散熱器的平面 示意圖。 【圖號對照表】： (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 10 1 散熱器 110， 橋接件 10 散熱鰭片 1，， 散熱器 11 本體 10” 散熱鰭片 12 結合部 11” 本體 15 120 擴大端部 12” 結合部 121 > 123接觸介面 120” 擴大端部 122 插接件 121” 一面 124 定位槽 122” 插接件 1， 散熱器 123” 另一面 20 10’ 散熱鰭片 124” 定位槽 11， 本體 2 板體 如第一、二及第三圖所示，係為本發明第一較佳實 施例其製造方法的步驟流程圖，其步驟係如下所述： 第6頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210X 297公釐） 478987 經濟部智慧財產局員工消費合作社印t A7 B7 五、發明説明（4 ) 步驟一：利用射出成型的技術，以金屬粉末與塑膠 粉末為材料先成型出多數個散熱鰭片10,並將該等成型 後的散熱鰭片10拼裝成一完整的散熱器1。 在第一較佳實施例中的散熱器1，是由複數個散熱鰭 5片10所組成，且每一散熱鰭片10皆具有一本體11及一 形成於該本體11下端的結合部12，在本較佳實施例中， I 該本體11為一片狀板體，該結合部12則具有一該形成 於該本體11下端的一擴大端部12(3、在該擴大端部120 一面121所凸設的插接件122，及在另一面123凹設之一 ίο 定位槽124 ;因此在組設時，可將一散熱鰭片10其結合 部12的插接件122，插設至另一散熱鰭片10其結合部12 的定位槽124内，藉由兩兩散熱鰭片10間其結合部12 的結合，俾可先拼裝成一完整的散熱器1。 步驟二.接著再將拼裝完成的散熱器1送進爐中進行 15 燒結，使塑膠成分蒸發，並使該等散熱鰭片10粘結固定 •成型。 _ 將拼裝後的散熱器1置入爐中後，將爐溫升至塑膠 . 的氣化點以上俾可將其塑膠成分蒸發掉，只留下金屬成 分，再將溫度升溫至金屬的燒結溫度，使金屬呈半熔狀 2〇 ，俾使散熱鰭片10與散熱鰭片10間其插接件122與定 位槽124間的接觸介面121、123，經由半熔狀而相互粘 結固定，使之燒結成型。 請參考本發明的第二較佳實施例，其製造的步驟與 大致與第一實施例相同，在此不再另加贅述，不同的是 _III_ 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） I. 裝 訂 線 (請先閲讀背面之注意事項再填寫本頁) 478987 A7 B7 五、發明説明（5 ) 散熱器的構造，在本較佳實施例中，請參閱第四圖，在 每一散熱鰭片10’其本體1Γ的上方，進一步垂直於本體 1Γ橫設有一橋接件110’，俾使當將拼裝完成的散熱器Γ 送進爐中進行燒結後，經由每一橋接件110’與另一散熱 5 鰭片10’之本體11’的粘結固定，可更強化散熱鰭片10’與 散熱鰭片10’間的粘結度，使散熱器Γ整體連結更為牢固 〇 請參閱第五、六圖，係為本發明的第三較佳實施例 ，係包括下列步驟： 10 步驟一：利用射出成型的技術，以金屬粉末與塑膠 粉末為材料先成型出多數個散熱鰭片10”，並將該等成 型後的散熱鰭片10”組裝成一完整的散熱器1”，再射出 成型一板體2,並將該拼裝完成的散熱器1”置於該板體 2上。 15 在本較佳實施例中的散熱器1”，是由複數個散熱鰭 片10”所組成，且每一散熱鰭片10”皆具有一本體11’’及 一形成於該本體11”下端的結合部12’’，在本較佳實施 例中，該本體11”為一片狀板體，該結合部12”則包括 由該片狀板體下端所形成的一擴大端部120”、在該擴大 2〇 端部120’’一面121’’凸設的一插接件122’’，及在另一面 123”所凹設的一定位槽124” ；因此在組設時，可將一散 熱鰭片10’’其結合部12’’的插接件122”，插設至另一散 熱鰭片1〇”其結合部12”的定位槽124”、内，藉由兩兩散 熱鰭片10”、10”間其結合部12’’的結合，俾可先拼裝成 ____IM._ 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） (請先閲讀背面之注意事項再填寫本頁)478987 A7 B7 V. Description of the Invention (i) The present invention provides a CPU heat sink and a manufacturing method thereof, in particular, a manufacturing method of a CPU heat sink with good heat dissipation effect and a long service life, and a finished product thereof. According to the current heat conduction type radiators on the market, generally 5 extrusion molding or injection molding manufacturing methods are used. When manufacturing this type of radiator, it is limited to the process of injection molding or extrusion molding. In consideration of the uniformity of the material and the ease of demolding, it is necessary to maintain a certain thickness and distance of the aluminum material; therefore, the thickness of the heat sink fins of the formed radiator is relatively thick and relatively the same On the heat-dissipating substrate, the number of heat-dissipating fins that can be formed is relatively small, and the total area formed is relatively small, resulting in a poor heat-dissipating effect and being unable to handle higher heat energy. As for the increasingly sophisticated information industry, the multiplication of functions and the continuous improvement of thermal energy are inevitable trends. Therefore, the radiators manufactured by traditional methods will increasingly fail to meet the needs of the industry. 15 In view of various shortcomings of the manufacturing method of the heat sink described in h, the inventor of the present case combines years of research and development experience, and considers that it can produce a CPU heat sink with good heat dissipation effect and long service life. "CPU heat sink and its manufacturing method" was produced. Based on the foregoing, a main object of the present invention is to provide a CPU heat sink capable of manufacturing a heat sink with a good heat dissipation effect and a long service life, and a manufacturing method thereof. The main feature of the present invention is to use injection molding technology to first form a branch of heat dissipation fins using metal powder and plastic powder as materials, and assemble the formed heat dissipation fins into a complete heat sink before feeding炉 中 进 __ 楚 4 百 _ This paper size applies to Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) 5. Printed by the consumer cooperative. 5. Description of the invention (2 Order sintering, evaporate the plastic components, and fix the heat sink. 爰 疋 In order to achieve the above purpose, the steps of the manufacturing method of the present invention are mainly ... V step. Use injection Molding technology, using metal powder and plastic powder as materials to form a large number of radiating fins, and assemble the formed radiating fins into a complete radiator; and, step two: assemble the completed radiator It is sent into a furnace for sintering, so that the glue is broken into a knife, and the heat-dissipating fins are bonded and fixed. Therefore, the heat-dissipating fins produced by the above manufacturing method are crying, and a plurality of heat-dissipating fins The composition is characterized in that: each-the heat sink has a body and a joint formed at the lower end of the body, in the basin, the =: includes-an expansion formed at the lower end of the sheet-like plate body; == A plug-in connector protruding on one side of the end and a slot in the other side are recessed, so 'in assembly, the heat-dissipating fin and its joint ^ connector' can be inserted into the other-heat-dissipating In the positioning grooves of the joints of the fins, a complete radiator. The combination of the mouth and the mouth can be assembled to complete the function ": the technical means used by the person to describe the purpose, the characteristics, and the eighth example are better. The examples are explained in conjunction with the drawings as follows. [Simplified illustration of the diagram] · The process is the manufacture of the radiator of the first preferred embodiment of the present invention 丨 The branch is the tower of the radiator of the first preferred embodiment of the present invention ίο 20 The standard of this paper is applicable to the country ’s national I --------- race—— (Please read the precautions on the back before filling this page) Order ------------ 478987 A7 B7 V. Description of the invention (3) The third diagram is a schematic plan view of the heat sink of the first preferred embodiment of the present invention. The fourth diagram is the second best diagram of the present invention. The plan view of the heat sink of the embodiment '5 The fifth view is a schematic view of the manufacturing process of the heat sink of the third preferred embodiment of the present invention. The sixth view is the plan view of the heat sink of the third preferred embodiment of the present invention [Figure number comparison table]: (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 10 1 Radiator 110, Bridge 10 Radiator Fin 1, Radiator 11 Body 10 ”cooling fin 12 joint 11” body 15 120 enlarged end 12 ”joint 121 > 123 contact interface 120” enlarged end 122 connector 121 ”one side 124 positioning groove 122” connector 1, heat sink 123 "on the other side 20 10 'heat dissipation fin 124" positioning groove 11, the body 2 plate shown in the first, second and third figures is a flowchart of the steps of the manufacturing method of the first preferred embodiment of the present invention, The steps are as follows: Page 6 This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) 478987 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Explanation (4) Step 1: Using injection molding technology, a plurality of heat dissipation fins 10 are first formed using metal powder and plastic powder as materials, and the formed heat dissipation fins 10 are assembled into a complete heat sink 1. The heat sink 1 in the first preferred embodiment is composed of a plurality of heat radiating fins 10, and each heat radiating fin 10 has a body 11 and a joint portion 12 formed at a lower end of the body 11, In the preferred embodiment, the body 11 is a sheet-like plate body, and the joint portion 12 has an enlarged end portion 12 (3, a surface 121 on the enlarged end portion 120) formed on the lower end of the body 11. The protruding connector 122 and one of the positioning grooves 124 recessed on the other side 123; therefore, during assembly, the connector 122 of a heat sink fin 10 and its coupling portion 12 can be inserted to another A heat sink fin 10 can be assembled into a complete heat sink 1 in the positioning groove 124 of the joint portion 12 of the heat sink fins 10 by combining the two heat sink fins 10 with its joint portion 12. Step two. Then the assembly is completed. The heat sink 1 is sent into the furnace for 15 sintering to evaporate the plastic components, and the heat sink fins 10 are fixed and formed. _ After the assembled heat sink 1 is placed in the furnace, the temperature of the furnace is raised to Above the vaporization point of plastic. The plastic component can be evaporated away, leaving only the metal component, and then the temperature is raised to gold The sintering temperature of the metal makes the metal semi-melted 20, so that the contact surfaces 121 and 123 between the heat sink fin 10 and the heat sink fin 10 and the connector 122 and the positioning groove 124 are bonded to each other via the semi-melted state. Fix it to make it sintered. Please refer to the second preferred embodiment of the present invention. The manufacturing steps are roughly the same as the first embodiment, and will not be repeated here. The difference is _III_ This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) I. Binding line (please read the precautions on the back before filling this page) 478987 A7 B7 5. Description of the invention (5) The structure of the heat sink is in this preferred embodiment Please refer to the fourth figure. A bridge 110 'is provided above the body 1Γ of each of the heat sink fins 10', and is perpendicular to the body 1Γ, so that the assembled heat sink Γ is sent into the furnace. After sintering, the bonding between each bridge member 110 'and the body 11' of another heat radiating fin 10 'can strengthen the adhesion between the heat radiating fin 10' and the heat radiating fin 10 ', so that heat can be dissipated. The overall connection of the device Γ is stronger. Please refer to the fifth The sixth figure is the third preferred embodiment of the present invention, and includes the following steps: 10 Step 1: Use injection molding technology to form a plurality of heat dissipation fins 10 "using metal powder and plastic powder as materials, and The formed heat dissipation fins 10 "are assembled into a complete heat sink 1", and then a plate body 2 is shot out, and the assembled heat sink 1 "is placed on the plate body 2. 15 In this comparison The heat sink 1 "in the preferred embodiment is composed of a plurality of heat sink fins 10", and each heat sink fin 10 "has a body 11" and a joint portion 12 formed at the lower end of the body 11 " ”, In the preferred embodiment, the body 11 ″ is a sheet-like plate body, and the joint portion 12 ″ includes an enlarged end portion 120 ″ formed by the lower end of the sheet-like plate body. 〇The end part 120 ″ has a plug 122 ″ protruding on one side 121 ″ and a positioning groove 124 ″ recessed on the other 123 ″; therefore, a heat sink fin 10 can be provided during assembly The connector 122 "of" the joint portion 12 "is inserted into another joint portion of the heat sink fin 10" The 12 ”positioning groove 124”, with the combination of the 12 ”and 10”, 10 ”, 10” cooling fins, can be assembled into ____ IM._ This paper size applies to Chinese national standards (CNS ) A4 size (210X297mm) (Please read the notes on the back before filling this page)
、1T __. 經濟部智慧財產局員工消費合作社印製 478987 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明（6 ) 一完整的散熱器1” ；該板體2則與拼裝後的散熱器1” 其底面積大小相當，俾可供該散熱器1”置放。 步驟二.接著再將散熱器1”連同板體2送進爐中進 行燒結，使塑膠成分蒸發，並使該等散熱鰭片10”及板 5 體2粘結固定成型。 將拼裝後的散熱器1”置入爐中，並將爐溫升至塑膠 > 的氣化點以上俾可將其塑膠成分蒸發掉，只留下金屬成 分，再將溫度升溫至金屬的燒結溫度，使金屬呈半熔狀 ，俾使散熱鰭片10”與散熱鰭片10”間其插接件122’’與 ίο 定位槽124”間的接觸介面121”、123”，經由半熔狀而 相互粘結固定，且散熱器1”的底面13”，亦與該板體2 粘結固定，使整體燒結成型，俾可更加強散熱器1”的整 體強度。 因此，利用本發明所製造出的散熱器，由於是先製 15 造出一支支的散熱鰭片，以散熱鰭片為單位，因此在模 I 具的設計上較單純，可製造出更薄的散熱鰭片，相對的 在同一散熱器上所能形成的散熱鰭片數量也就較多，形 . 成的總面積亦相對增加，造成散熱效果較佳，可處理較 高熱能；且不會有脫模不易的問題，可使散熱器壽命相 20 對延長。 綜上所述，本發明確能藉上述所揭露之構造，達到 製造出更薄的散熱鰭片俾使散熱效果較佳以及延長散熱 器壽命的目的與功效，且申請前未見於刊物亦未公開使 用，符合發明專利之新穎、實用、進步等要件，爰依法 第9頁 __ 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） I 裝 訂 線 (請先閲讀背面之注意事項再填寫本頁) 478987 A7 B7 五、發明説明（7 ) (請先閱讀背面之注意事項再填寫本頁) 提出發明專利申請，懇請惠予審查並早曰賜予核准，實 所感禱！ 惟，上述所揭之圖式及說明，僅為本發明之實施例而 已，非為限定本發明之實施，如散熱器的形狀並非僅限於 5 上述，而為可依需要設計出對應的模具即可；大凡熟悉該 項技藝之人仕，其所依本發明之特徵範疇，所作之其他等 效變化或修飾，皆應涵蓋在以下本案之申請專利範圍内。 10 15 經濟部智慧財產局員工消費合作社印製 20 第10頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐）、 1T __. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 478987 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 5. Invention Description (6) A complete radiator 1 ”; The heat sink 1 "has the same size as the base area, so it can be placed in the heat sink 1". Step 2. Then the heat sink 1 "and the board 2 are sent to the furnace for sintering, so that the plastic components evaporate, and The heat sink fins 10 "and the plate 5 body 2 are bonded and fixed. The assembled heat sink 1" is placed in the furnace, and the temperature of the furnace is raised above the vaporization point of the plastic > Evaporate, leaving only the metal components, and then raise the temperature to the sintering temperature of the metal, so that the metal is semi-melted, so that the heat sink fins 10 "and the heat sink fins 10" with their connectors 122 '' and ίο positioned The contact interfaces 121 ", 123" between the grooves 124 "are bonded and fixed to each other via a semi-melted state, and the bottom surface 13" of the heat sink 1 "is also bonded and fixed to the board 2 to make the whole sintered. The overall strength of the radiator 1 "is further enhanced. Therefore, since the heat sink manufactured by the present invention is manufactured firstly, a branch of heat sinking fins is manufactured first, and the unit of the heat sinking fins is, therefore, the design of the mold I is simpler and can be manufactured thinner. The number of heat dissipation fins that can be formed on the same heat sink is also relatively large, and the total area formed is relatively increased, resulting in better heat dissipation effect and can handle higher heat energy; and will not There is a problem that the demolding is not easy, and the life of the radiator can be extended by 20 pairs. To sum up, the present invention can indeed use the disclosed structure to achieve the purpose and effect of making thinner fins for heat dissipation and better heat sink life. It has not been seen in publications or published before application. Use, in accordance with the novelty, practicality, progress and other requirements of the invention patent, according to the law page 9 __ This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) I gutter (please read the precautions on the back before (Fill this page) 478987 A7 B7 V. Description of the invention (7) (Please read the notes on the back before filling this page) Submit an application for an invention patent, and ask for your review and approval as soon as possible. However, the drawings and descriptions disclosed above are only examples of the present invention, and are not intended to limit the implementation of the present invention. For example, the shape of the heat sink is not limited to 5 above, but a corresponding mold can be designed as required. Yes; those who are familiar with this skill, and other equivalent changes or modifications made according to the characteristic scope of the present invention, should be covered by the scope of patent application in the following case. 10 15 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 20 Page 10 This paper size applies to China National Standard (CNS) A4 (210X297 mm)