TW468085B - A liquid crystal light modulating device, and a manufacturing method and a manufacturing apparatus thereof - Google Patents

A liquid crystal light modulating device, and a manufacturing method and a manufacturing apparatus thereof Download PDF

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TW468085B
TW468085B TW088118939A TW88118939A TW468085B TW 468085 B TW468085 B TW 468085B TW 088118939 A TW088118939 A TW 088118939A TW 88118939 A TW88118939 A TW 88118939A TW 468085 B TW468085 B TW 468085B
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substrate
liquid crystal
substrates
patent application
scope
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TW088118939A
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Chinese (zh)
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Kiyofumi Hashimoto
Masakazu Okada
Kenji Nishiguchi
Tatsuo Taniguchi
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Minolta Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Liquid Crystal (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

A liquid crystal display device which has a liquid crystal composition between a first substrate and a flexible second substrate. The liquid crystal composition is filled between the substrates by being dispensed on the first substrate and spread uniformly while the second substrate is being pressed against the first substrate by a roller, and the liquid crystal composition is sealed by sealing resin provided on the sides of the substrates. The gap between the substrates is maintained by spherical spacers and/or a resin structure.

Description

公告本 468 085 B7 五、發明說明(丨〉 此申請案是根據在日本提出申請的第10_133520以及 10-320958號申請案,該等申請案的內容在此被納入作爲 參考。 本發明之背景 1. 本發明之領域 本發明係有p於一種液晶光調變元件’且更特定地有 關於一種其中兩片基板之至少一基板爲可撓的液晶光調變 元件。本發明也有關於一種製造此種液晶光調變元件的方 法和裝置。 2. 相關技術之說明 近來,使用一種液晶成份的顯示元件不僅作爲筆記型 個人電腦的顯示部分,而且也作爲各種其它的顯示媒體之 顯示部分。此種液晶顯示元件具有對於電力的節省以及裝 置的薄化有助益的優點。因此,中型尺寸和小型尺寸的液 晶顯示元件已經被使用於可攜式的設備中。然而如今’液 晶顯示元件正被發展以用作爲大型尺寸的顯示器’其係替 代壁型電視的陰板射線管和顯示器。 習知作爲製造液晶顯示元件的方法,已經採用了一種 真空注入的方法。在此方法中,於一對玻璃基板中之一基 板上,其中該等基板具有電極於其上,密封樹脂被提供在 側面且形成一個開口使得液晶成分透過該開口而被注入。 在另一個基板上,間隔物係被散開,使得在兩個基板之間 能夠保持一個指定的間隙。之後,該些基板被疊合和加熱 _ 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉 ! (請先閲讀背面之注意事項再填窝本頁) 装-------訂·--------線 經濟部智慧財產局員Η消費合作社印製 468085 A7 B7 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 五、發明說明(> ) ’藉以使密封樹脂硬化。因此,一個面板係被製出。此面 板被置放在減壓槽中,並且該面板的內部被抽真空。在此 種狀態下,使該開口與一種液晶成分接觸。然後,透過將 該槽返回到大氣壓力中,液晶成分係被注入面板之中。 然而,根據此真空注入方法,由於顯示面積一直在增 加,更大的注入裝置和更長的注入時間是必要的。因此, 需要另一種有效率的注入和密封液晶成分於一個面板中之 方法。 解決該問題的手段已經被建議於日本專利公開第61-190313 、 5-5890 、 5-5892 、 5-5893 、 8-171093 、 9-127528 、 9-211437號專利案中。 根據由該些公開案所揭露的方法,一種液晶顯示元件 係如下地加以製造:首先,密封樹脂形成在一個基板上, 並且一種液晶成分被滴在基板之上;接著,另一個基板以 該等基板之間具有指定的間隙的此種方式壓抵該基板;然 後,使該密封樹脂硬化。根據該些方法,真空注入係爲不 必要的。 然而,該些方法有些問題。在由公開案61-190313所 揭露的方法中,當該些基板被壓下時,該些基板之間的間 隙變得均勻之際,該密封樹脂係加以硬化。該些基板很有 可能在壓下時彼此位移開來,因爲被滴在密封樹脂裡面的 液晶成分是流體的,而且因爲該密封樹脂尙未硬化。同時 ,當密封樹脂在之後硬化時,該些基板可能更加偏移。因 此,在該方法中,仍然有不同於真空注入方法中的那些問 — I— ^ ills — ^- — — — — — 1--. {請先閲婧背面之生意事項再填寫本頁) V" Α7 修正 年甩β ,- 五、發明說明(3 ) 題之問題。 在由公告第5-5890、54892和5-5893號專利案所揭 露的方法中的任何一種方法中,液晶成分係和未硬化的密 封樹脂一起被施加到一個基板之上。之後,放上另一個基 板並將其壓在該基板之上,並且該密封樹脂係加以硬化。 因此,因爲當液晶成分被施加到基板之上時,該密封樹脂 尙未硬化,故上述的問題很有可能發生。在由公告第5-5892和5-5893號專利案所揭露的方法中,該些基板或者 是密封樹脂係具有一部分爲在疊合兩個基板時,多餘的液 晶成分將會透過該部分向外排出。如同所提及的,之後該 密封樹脂係被硬化。在密封樹脂硬化之後,仍然留有該排 出的部分。因此,當施加於該些基板的壓力在基板的疊合 之後被減少時,該些基板膨脹,因而該些基板之間的間隙 不能夠確切地被調整成所設計的間隙。因此,在該些方法 中,仍然有著不同於真空注入方法中的問題之問題。 在由公告第8-171093號專利案所揭露的方法中’光硬 化(photosetting)的樹脂被用作爲密封樹脂,並且在密封樹 脂被硬化之前,兩個基板係被疊合。因此,在此方法中, 仍然有由施加壓力在未硬化的密封樹脂和液晶成分之間所 產生之上述的問題。此外,根據此方法,在調整該些基板 之間的間隙之後,紫外線係在真空下照射。在此時’用一 塊透射紫外線的平板壓下至少該基板直接暴露在紫外線輻 射線之下的部分是必要的。平板的表面必須足夠平坦。然 而’當該些基板爲大基板時,製造出此種平板是困難的。 5 本紙張尺度適用中國园家標準(CNS)A4規格(210 X 297公爱) {請先閱讀背面之注意事項再填寫本頁) 〆. / '裝--------訂---------# 4 6 8 0 8 5 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(Ψ ) 在由公告第9-127528號專利案所揭露的方法中,具有 軟化點在一個從室溫到液晶成分的N_I點之間的範圍內之 熱塑性的光硬化樹脂係被用作密封樹脂。通常,液晶成分 的N-I點最多也在l〇〇°C附近,因而具有軟化點小於l〇〇°C 的材料被用作爲該密封樹脂。在這種情況下,當該密封樹 脂暴露在背部光所放射的熱、或是當該密封樹脂在密閉室 或者車輛中使用時,其可能會軟化。若密封樹脂變軟,該 樹脂可能熔合到液晶成分裡,因而可能在該液晶成分和該 些基板之間的界面上形成薄膜,從而降低了顯示器的可靠 性,並且使得液晶不對齊。 在由公告第9-211437號專利案所揭露的方法中,一種 液晶成分被施加在一個基板上,並且另一個基板在被置放 在該基板上的同時係被彎曲。之後,紫外線係加以照射。 因此,內-聚合物之擴散的液晶係被製成。在該些基板的疊 合之前,對於該些基板中之一基板設置具有一個開口的密 封,並且在疊合該些基板之後,使該密封暴露在光線之下 加以硬化。然而,閉合該密封的開口的步驟是必要的,從 而使得製造過程更爲複雜。同時,仍然有由於使用未硬化 的樹脂、在基板的疊合之後照射紫外線所產生的上述問題。 再者’上述的公告案都沒有揭露一種適合於大量製造 液晶光調變元件的裝置。 本發明的槪要 本發明之一目的是要提供一種改良的液晶光調變元件 ^紙張尺度適用中國國私標準(CNS)A4規格(21〇 X 297公愛) (請先閱讀背面之注意事項再填寫本頁) ^•1----- - 訂!! I _ 線一 濟 部 智 財 產 局 員 工 消 費 合 作 社 印 製 4 68 08 5 Α7 Β7 五、發明說明(f) 、以及其之一種製造方法和一種製造裝置。 本發明之另一目的是要提供一種適合於大量製造液晶 光調變元件的方法和裝置。. 爲了達到該些目的,‘根據本發明之—種光調變元件係 包括:一個第一基板和一個第二基板,至少其中之一是可 撓的;一種塡充在該第一和第二基板之間的液晶材料;以 及圍繞該液晶材料以防止該液晶材料滲漏的密封。該液晶 調變元件的製造係藉由執行步驟:(a)在該第一和第二基板 中之至少一個基板之上提供密封,該密封不完全硬化;(b) 將液晶材料施加到該第一基板之上;並且(c)在執行步驟(a) 與(b)之後,將該第二基板置放在該第一基板之上,並且使 該密封硬化以將該第一和第二基板連接起來。 一種製造該液晶調變元件的裝置係包括:一個支撐該 第一基板的支撐構件;一個施加液晶材料至該第一基板之 上的分配器;一個配合該支撐構件之加壓器係將該第二基 丰反K抵該第一基板;以及一個將該加壓器相對該支撐構件 移動的機構。透過使用此裝置,該液晶調變元件係藉由執 行以下步驟來加以製造:(a)將該第一基板置放在該支撐構 件之上並且施加該液晶材料至該第一基板之上;並且(b)在 執行步驟(a)之後將該第二基板置放在該第一基板之上,並 且藉由使該加壓器相對該支撐構件地移動而將該第一基板 壓抵該第二基板。 <請先閲讀背面之注意事項再填寫本頁)Bulletin 468 085 B7 V. Description of the Invention (丨> This application is based on applications Nos. 10_133520 and 10-320958, filed in Japan. The contents of these applications are incorporated herein by reference. BACKGROUND OF THE INVENTION 1 FIELD OF THE INVENTION The present invention relates to a liquid crystal light modulating element, and more particularly to a liquid crystal light modulating element in which at least one of two substrates is flexible. The present invention also relates to a method of manufacturing the liquid crystal light modulating element. Method and device for a liquid crystal light modulation element. 2. Description of Related Technology Recently, a display element using a liquid crystal component is used not only as a display portion of a notebook personal computer but also as a display portion of various other display media. Liquid crystal display elements have the advantage of saving power and reducing the thickness of the device. Therefore, medium-sized and small-sized liquid crystal display elements have been used in portable devices. However, 'liquid crystal display elements are now being developed It can be used as a large-sized display, which replaces the cathode ray tube and display of a wall-mounted TV. As a method for manufacturing a liquid crystal display element, a vacuum injection method has been adopted. In this method, on one of a pair of glass substrates, wherein the substrates have electrodes thereon, a sealing resin is provided on a side, and An opening is formed so that the liquid crystal component is injected through the opening. On another substrate, the spacer system is spread out so that a specified gap can be maintained between the two substrates. After that, the substrates are stacked and heated_ 3 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm)! (Please read the precautions on the back before filling in this page) --- Printed by a member of the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by a consumer cooperative 468085 A7 B7 Printed by the consumer cooperative of an employee of the Intellectual Property Bureau of the Ministry of Industry 5. Printed on the invention (>) 'To harden the sealing resin. Therefore, a panel was made. This panel is placed in a decompression tank, and the inside of the panel is evacuated. In this state, the opening is brought into contact with a liquid crystal component. Then, the tank is returned to Under gas pressure, the liquid crystal component is injected into the panel. However, according to this vacuum injection method, since the display area has been increasing, a larger injection device and a longer injection time are necessary. Therefore, another efficient method is needed A method for injecting and sealing liquid crystal components into a panel. Means for solving this problem have been suggested in Japanese Patent Laid-Open Nos. 61-190313, 5-5890, 5-5892, 5-5893, 8-171093, 9-127528, In the patent case No. 9-211437. According to the methods disclosed in these publications, a liquid crystal display element is manufactured as follows: first, a sealing resin is formed on a substrate, and a liquid crystal component is dropped on the substrate; Next, another substrate is pressed against the substrate in such a manner that there is a specified gap between the substrates; then, the sealing resin is hardened. According to these methods, a vacuum injection system is unnecessary. However, these methods have some problems. In the method disclosed in Japanese Patent Application Laid-Open No. 61-190313, when the substrates are pressed down, when the gap between the substrates becomes uniform, the sealing resin is hardened. These substrates are likely to be displaced from each other when pressed, because the liquid crystal component dripped into the sealing resin is fluid, and because the sealing resin is not hardened. At the same time, when the sealing resin is hardened later, these substrates may become more offset. Therefore, in this method, there are still questions different from those in the vacuum injection method — I— ^ ills — ^-— — — — — 1--. {Please read the business matters on the back of Jing before filling this page) V & quot Α7 Corrected the problem of the year β,-V. The description of the invention (3). In any of the methods disclosed in the publications Nos. 5-5890, 54892, and 5-5893, a liquid crystal composition is applied to a substrate together with an uncured sealing resin. After that, another substrate is placed and pressed on the substrate, and the sealing resin is hardened. Therefore, since the sealing resin 尙 is not hardened when the liquid crystal component is applied on the substrate, the above-mentioned problems are likely to occur. In the methods disclosed in the publications of Publication Nos. 5-5892 and 5-5893, the substrates or sealing resins have a portion such that when two substrates are stacked, the excess liquid crystal components will pass through the portions to the outside. discharge. As mentioned, the sealing resin is then hardened. After the sealing resin is hardened, the discharged portion remains. Therefore, when the pressure applied to the substrates is reduced after the substrates are superposed, the substrates swell, and thus the gaps between the substrates cannot be accurately adjusted to the designed gaps. Therefore, in these methods, there are still problems different from those in the vacuum injection method. In the method disclosed in Patent Publication No. 8-171093, a photo-setting resin is used as a sealing resin, and two substrates are laminated before the sealing resin is hardened. Therefore, in this method, the above-mentioned problems caused by applying a pressure between the uncured sealing resin and the liquid crystal component still exist. In addition, according to this method, after adjusting the gap between the substrates, ultraviolet rays are irradiated under vacuum. At this time, it is necessary to press down at least a portion of the substrate directly exposed to the ultraviolet radiation with a flat plate which transmits ultraviolet rays. The surface of the slab must be sufficiently flat. However, when the substrates are large substrates, it is difficult to manufacture such a flat plate. 5 This paper size is in accordance with Chinese Gardener's Standard (CNS) A4 (210 X 297 public love) {Please read the precautions on the back before filling this page) 〆. / '装 -------- Order-- ------- # 4 6 8 0 8 5 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (发明) In the method disclosed in the patent case No. 9-127528, there is A thermoplastic photocuring resin having a softening point in a range from room temperature to the N_I point of the liquid crystal component is used as the sealing resin. Generally, the N-I point of the liquid crystal component is also at most around 100 ° C, so a material having a softening point of less than 100 ° C is used as the sealing resin. In this case, the sealing resin may soften when it is exposed to heat radiated from the back light, or when the sealing resin is used in a closed room or a vehicle. If the sealing resin becomes soft, the resin may be fused to the liquid crystal component, and thus a thin film may be formed at the interface between the liquid crystal component and the substrates, thereby reducing the reliability of the display and causing the liquid crystal to be misaligned. In the method disclosed in Patent Publication No. 9-211437, a liquid crystal component is applied to one substrate, and the other substrate is bent while being placed on the substrate. Thereafter, ultraviolet rays are irradiated. Therefore, an inner-polymer-diffused liquid crystal system is made. Before the substrates are laminated, a seal having an opening is provided for one of the substrates, and after the substrates are laminated, the seal is hardened by exposing it to light. However, the step of closing the sealed opening is necessary, thereby making the manufacturing process more complicated. At the same time, there are still the problems described above due to the use of uncured resin and irradiation of ultraviolet rays after the substrates are laminated. Furthermore, none of the above-mentioned publications discloses a device suitable for mass production of liquid crystal light modulation elements. Summary of the Invention One of the objectives of the present invention is to provide an improved liquid crystal light modulation element. ^ Paper size is applicable to China National Private Standard (CNS) A4 specification (21 × X 297). (Please read the precautions on the back first. Fill out this page again) ^ • 1 ------Order! !! I _ Printed by the Intellectual Property Office of the Ministry of Economic Affairs, Consumer Affairs Agency 4 68 08 5 Α7 Β7 V. Description of the invention (f), and a manufacturing method and a manufacturing device thereof. Another object of the present invention is to provide a method and apparatus suitable for mass-producing a liquid crystal light modulation element. To achieve these objectives, 'a light modulating element system according to the present invention includes: a first substrate and a second substrate, at least one of which is flexible; A liquid crystal material between the substrates; and a seal surrounding the liquid crystal material to prevent the liquid crystal material from leaking. The liquid crystal modulation element is manufactured by performing steps: (a) providing a seal on at least one of the first and second substrates, the seal is not completely hardened; (b) applying a liquid crystal material to the first A substrate; and (c) after performing steps (a) and (b), placing the second substrate on the first substrate, and curing the seal to harden the first and second substrates connect them. A device for manufacturing the liquid crystal modulation element includes: a supporting member supporting the first substrate; a dispenser for applying a liquid crystal material to the first substrate; and a pressurizer for cooperating with the supporting member. Erjifeng reverses the first substrate; and a mechanism for moving the pressurizer relative to the support member. By using this device, the liquid crystal modulation element is manufactured by performing the following steps: (a) placing the first substrate on the supporting member and applying the liquid crystal material onto the first substrate; and (b) placing the second substrate on the first substrate after performing step (a), and pressing the first substrate against the second substrate by moving the presser relative to the support member; Substrate. < Please read the notes on the back before filling this page)

.Q 丨丨丨訂·---線^^.Q 丨 丨 丨 Order --- line ^^

χ 297公釐) 085 ^68 085 五、發明說明(ί;) 趾式之簡要說明 本發明之該等目的與其它的目的以及特點將從參照附 圖之說明而變得明白,其中: 圖1是根據本發明之液晶光調變元件的一個第一實施 例之剖面圖; 圖2是由圖2a至2e所組成,其係顯示該第一實施例 的液晶光調變元件之製造過程; 圖3是根據本發明之液晶光調變元件的一個第二實施 例之剖面圖; 圖4是該第二實施例之一個修改後的例子之剖面圖; 圖5是由圖5a至5e以及5a’至5c’所組成,其係顯示 該第二實施例的液晶光調變元件之製造過程; 圖6是顯示該第二實施例的液晶光調變元件之製造過 程的一步驟; 圖7是顯示該第二實施例的液晶光調變元件之製造過 程的一步驟; 圖8是顯示在該第二實施例的液晶光調變元件中的一 種樹脂結構的配置; 圖9是由圖9a與9b所組成,其係顯示形成在該第二 實施例的液晶光調變元件的第一基板和第二基板之上的校 準層之對齊的方向; 圖10是顯示被設置在該第二基板之上的密封樹脂之平 面圖; 圖11是顯示該些基板疊合的方向; 8 本紙張尺度適用_國國家標準<CNS>A4規格(210 χ 297公釐) (請先閲讀背面之注意事項再填寫本頁) ------—訂 ----I--線· 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4 68 085 五、發明說明(1 ) 圖12是一片將被提供到液晶光調變元件的製造裝置中 之熱平板的剖面圖; + 圖13是利用該熱平板之製造裝置的一個第一實施例之 立體圖; 圖14是該製造裝置之槪要前視圖; 圖15是該製造裝置的槪要側視圖, 圖16是該製造裝置的一個第二實施例之槪要圖;. 圖Π是該製造裝置的一個第三實施例之立體圖; 圖18是該液晶光調變元件的一個第三實施例; 圖19由圖19a與19b所組成,其係該第三實施例的製 造過程;並且 圖20是該液晶光調變元件之一個第四實施例的剖面圖。 半要部分代表圖號之簡要說明 (請先閱讀背面之注意事項再填寫本頁) -Q: 訂---------線3. la、lb基板 2密封樹脂 3間隔物 4液晶成分 5基底 6熱平板 7壓緊構件 10液晶顯示元件 11平板 12矽氧橡膠片 19光吸收層 20、20'液晶顯示元件 21a、21b 基板 23a、23b絕緣層 24a、24b校準層 25、25’間隔物 26密封樹脂 27樹脂結構 27'硬化樹脂 28液晶成分 9 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 468085 _B7 五、發明說明(贫) 經濟部智慧財產局員工消費合作社印製 29黏著劑 30熱平板 31吸附台 31a插銷 31b線圏彈簧 31c吸附洞 32平面加熱器 32a溫度控制器 32b溫度感測器 33隔熱平板 34 LM 塊 3 4'螺帽塊 35球狀螺紋 36.驅動源 37位置檢測器 38 LM軌道 3 9電磁閥 40真空泵 41卸料單元 42圓筒 43控制器 44空氣壓力源 45 X-Y自動機械機構 50壓緊/加熱單元 51壓緊輥 52壓緊/加熱輥 53加熱器 54軸承 55軸承座 56框架 57 LM軌道 58 L1V[塊 59連接塊 60彈簧 61調整螺栓 62限制器 63限制器 64溫度感測器 65溫度控制器 70夾持單元 71夾持輥 72馬達 73線 75平板 76矽氧橡膠片 77驅動源 78球狀螺母 79螺帽塊 10 國家標準(CNS)A4規格(210 X 297公釐) {請先閱讀背面之注意事項再填窝本頁) ------訂---------線: /1 RB 08 5 A7 B7 五、發明說明( 80真空室 82 Ο形環 86電磁閥 91a、91b 基板 93a、93b絕緣層 95、95'間隔物 97聚合物材料 100底板 81升降機構 85真空泵 90液晶顯示元件 92a、92b電極條 94a、9朴校準層 96密封樹脂 98液晶成分 經濟部智慧財產局員工消費合作社印製 鹼佳管施例之詳細說明 根據本發明的液晶光調變元件、其之製造方法以及製 造裝置之實施例係參考附圖而被描述。 液晶光調變元件的第一實施例; 參見圖1與2 作爲第一實施例,一個液晶顯示元件10係利用螺旋狀 的(cholesteric)液晶作爲液晶成分,並且根據色調來指定一 個溫度,並且其之製造方法係加以描述。 圖1是該液晶顯示元件1〇的一個剖面圖。在第一基板 la和第二基板lb之間係塡充一種在室溫中呈現出螺旋狀 的相之液晶成分4作爲光調變層,其中該些基板是由光透 射的材料所製成。在該些基板la和lb的側面之上,含有 間隔物3的密封樹脂2係被提供。再者,間隔物3被設置 在基板la和lb之間,以調整基板la和lb之間的間隙。 此液晶顯示元件10能夠如下地製出。 〔策--------訂----- (諳先閲讀背面之注意事項再填寫本頁) mχ 297 mm) 085 ^ 68 085 V. Brief description of the invention (ί;) The toe-style description of these and other objects and features of the present invention will become clear from the description with reference to the drawings, of which: Figure 1 Is a cross-sectional view of a first embodiment of a liquid crystal light modulation element according to the present invention; FIG. 2 is composed of FIGS. 2a to 2e, which shows the manufacturing process of the liquid crystal light modulation element of the first embodiment; 3 is a cross-sectional view of a second embodiment of a liquid crystal light modulation element according to the present invention; FIG. 4 is a cross-sectional view of a modified example of the second embodiment; FIG. 5 is a view from FIGS. 5a to 5e and 5a ' 5c ′, which shows the manufacturing process of the liquid crystal light modulation element of the second embodiment; FIG. 6 is a step showing the manufacturing process of the liquid crystal light modulation element of the second embodiment; FIG. 7 shows A step in the manufacturing process of the liquid crystal light modulating element of the second embodiment; FIG. 8 is a configuration of a resin structure shown in the liquid crystal light modulating element of the second embodiment; FIG. 9 is a view from FIG. 9a and 9b Composition, which is shown in this second embodiment Alignment direction of the alignment layer on the first substrate and the second substrate of the liquid crystal light modulation element; FIG. 10 is a plan view showing a sealing resin provided on the second substrate; FIG. 11 is a view showing the substrates Superimposed direction; 8 paper sizes are applicable _ national standard < CNS > A4 specification (210 χ 297 mm) (Please read the precautions on the back before filling this page) -------- Order-- --I--Line. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 4 68 085 5. Description of the invention (1) Figure 12 is a piece of liquid crystal light modulation element to be provided A cross-sectional view of a hot flat plate in a manufacturing device; + FIG. 13 is a perspective view of a first embodiment of the manufacturing device using the hot flat plate; FIG. 14 is a front view of a main part of the manufacturing device; Fig. 16 is a schematic diagram of a second embodiment of the manufacturing apparatus; Fig. Π is a perspective view of a third embodiment of the manufacturing apparatus; Fig. 18 is a first embodiment of the liquid crystal light modulation element Three embodiments; Figure 19 is composed of Figures 19a and 19b This is the manufacturing process of the third embodiment; and Fig. 20 is a sectional view of a fourth embodiment of the liquid crystal light modulation element. Half of the part represents the brief description of the drawing number (please read the precautions on the back before filling this page) -Q: Order --------- Line 3. la, lb substrate 2 sealing resin 3 spacer 4 liquid crystal Component 5 Base 6 Hot plate 7 Compression member 10 Liquid crystal display element 11 Flat plate 12 Silicone rubber sheet 19 Light absorbing layer 20, 20 'Liquid crystal display element 21a, 21b Substrate 23a, 23b Insulating layer 24a, 24b Calibration layer 25, 25' Spacer 26 Sealing resin 27 Resin structure 27 'Hardened resin 28 Liquid crystal composition 9 This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) A7 468085 _B7 V. Description of invention (poor) Intellectual Property Bureau, Ministry of Economic Affairs Printed by employee consumer cooperatives 29 Adhesive agent 30 Hot plate 31 Suction table 31a Pin 31b Wire spring 31c Suction hole 32 Plane heater 32a Temperature controller 32b Temperature sensor 33 Insulated plate 34 LM block 3 4 'nut block 35 Ball thread 36. Driving source 37 Position detector 38 LM rail 3 9 Solenoid valve 40 Vacuum pump 41 Discharging unit 42 Cylinder 43 Controller 44 Air pressure source 45 XY automatic mechanism 50 Compacting / heating unit 51 Compacting roller 52 Compaction / heating 53 heater 54 bearing 55 bearing seat 56 frame 57 LM rail 58 L1V [block 59 connection block 60 spring 61 adjustment bolt 62 limiter 63 limiter 64 temperature sensor 65 temperature controller 70 clamping unit 71 clamping roller 72 motor 73 line 75 flat plate 76 silicone rubber sheet 77 drive source 78 ball nut 79 nut block 10 national standard (CNS) A4 specification (210 X 297 mm) {Please read the precautions on the back before filling the page)- ----- Order --------- Wire: / 1 RB 08 5 A7 B7 V. Description of the invention (80 vacuum chamber 82 0-ring 86 solenoid valve 91a, 91b substrate 93a, 93b insulation layer 95, 95 'spacer 97 polymer material 100 bottom plate 81 lifting mechanism 85 vacuum pump 90 liquid crystal display element 92a, 92b electrode strip 94a, 9 calibration layer 96 sealing resin 98 liquid crystal component Intellectual Property Bureau of the Ministry of Economic Affairs employee consumer cooperative printed Alkaline tube tube DETAILED DESCRIPTION OF EXAMPLES Embodiments of a liquid crystal light modulation element, a method for manufacturing the same, and a manufacturing apparatus according to the present invention are described with reference to the drawings. A first embodiment of a liquid crystal light modulation element; see FIGS. 1 and 2 as the first embodiment. An embodiment, a liquid crystal display element 10 Using a spiral (a cholesteric) liquid crystal as the liquid crystal component, and to specify a color tone according to the temperature, and the manufacturing method therefor system be described. FIG. 1 is a sectional view of the liquid crystal display element 10. Between the first substrate 1a and the second substrate 1b, a liquid crystal component 4 having a spiral phase at room temperature is filled as a light modulation layer, wherein the substrates are made of a light-transmitting material. On the sides of the substrates 1a and 1b, a sealing resin 2 containing a spacer 3 is provided. Further, the spacer 3 is provided between the substrates la and lb to adjust the gap between the substrates la and lb. This liquid crystal display element 10 can be manufactured as follows. [Strategy -------- Order ----- (谙 Please read the notes on the back before filling in this page) m

線Q 本紙張尺度適用中國國家標準(CNS)A4規格〈210 x 297公釐) 468 085 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明UD) 首先,如如圖2a所示,第二基板lb被置放在一個基 底5上’並且其中預先混合了間隔物3的密封樹脂2係被 塗在第二基板lb的兩側。密封樹脂2可以是任何物,只要 它能夠密封液晶成分在該顯示元件之內即可;然而,最好 是紫外線硬化(setting)樹脂、熱硬化樹脂或類似者被用作爲 該密封樹脂2。尤其若像是環氧樹脂的熱硬化樹脂被用作 爲該密封樹脂2時,則能夠長時間地保持高密封的效能。 以下的方法可以被採用以提供該密封樹脂2在基板lb 之上:一種分配器方法、噴墨方法等等,其中樹脂係透過 一個噴嘴而注入在基板之上;一種使用一個篩網、金屬遮 罩或類似者之印刷方法;以及一種轉移方法,其中樹脂一 旦在一個平板或者輥上成型之後,該成型的樹脂即被轉移 到該基板lb之上。 該密封樹脂2例如以一種沿著該基板lb的側面形成一 個封閉的環圏的方式而被提供在基板lb上。如同以後將描 述的,在此第一實施例中,液晶成分被滴在該些基板中至 少一個基板之上’且之後將該些基板接合起來。因此,密 封樹脂2並不必需具有一個開口’來透過該開口液晶成分 被注入或是排出。然而,即使此種開口形成在該密封樹脂 2之中也不會產生問題;該開口可以在液晶成分充滿該些 基板之間之後、藉由紫外線硬化的樹脂或類似者來加以封 閉。密封樹脂2的寬度最好是在大約10微米到大約1〇〇微 米的範圍內。 該設置在第二基板lb上的密封樹脂2係被加熱以來到 12 -------------「.X—— (諳先閲讀背面之注意事項再填窝本頁) 訂---------線ο. _ 本紙張尺度適用_國國家標準(CNS)A4規格(210 X 297公爱) 4 6 8 08 5 ^ A7 --B7 五、發明說明(11 ) 半硬化的狀態。在此,半硬化的狀態是指一種部分的樹脂 成分硬化的狀態,藉此降低表面的流動性和黏性。若密封 樹脂2含有一種溶劑時,則半硬化的狀態包括一種狀態爲 其中該溶劑係部分地揮發,藉此降低表面的流動性和黏性 。再者’半硬化的狀態是一種狀態爲其中該樹脂2能夠藉 由壓力使其變形,並且是膠著性的。 同時’如圖2b所示,該第一基板la被置放在一個平 板上’該平板係能夠如同熱平板6地加熱並且能夠真空吸 附,且在基板la上該等間隔物3係被散開。作爲該間隔物 3 ’ 一種熟知的材料可被利用;然而,最好是使用不會因熱 及/或壓力而變形之硬材料的粒子,例如,玻璃纖維的細粒 子、矽酸玻璃球、像是礬土粉等等的無機材料之球狀粒子 、以及像是雙乙烯苯交聯聚合物、聚苯乙烯交聯聚合物等 等的有機材料之球狀粒子。同時,將該等材料塗覆以樹脂 來用作爲該間隔物是可行的。間隔物的尺寸係根據該些基 板之間所要的間隙來加以決定,且更佳的是在範圍從1微 米到20微米之內。間隔物3的散佈可以藉由任何習知的方 法來加以實現,該方法可能是一種溼式方法或是一種乾式 方法。 在間隔物3被散佈於其上的基板la的末端上,液晶成 分4係被滴下。在此時,例如,液晶成分4係透過注入器 的一個噴嘴而被注入在基板la之上。 接著,如圖2c所示,其上提供有密封樹脂2的第二基 板lb之末端係被放置在其上間隔物3和液晶成分4被散佈 13 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------「襄— V,'、' (請先閱讀背面之注ί項再填寫本頁) 訂---------線3. 經濟部智慧財產局員工消費合作社印製 4 6 8 08 5 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(丨y) 的第一基板la的末端。然後,當第二基板lb在其另一個 末端被提起之下而彎曲時,第二基板lb係藉由一種壓緊構 件(例如,矽氧橡膠輥7)而壓抵著該第一基板la。如當壓 緊構件7在第二基板lb上移動時,液晶成分4被推擠和展 開,並且第二基板lb在不改變與第一基板la之間的間隙 下被放置在該第一基板la上。 透過此方法,如圖2d所示,液晶顯示元件10的半成 品係被製作出。接著,如圖2e所示,此半成品係由一對平 板11夾在中間,並且當施加負載時,該半成品係被加熱一 段指定的時間。在基板la和lb以及平板11之間設置彈性 構件12是可行的,使得壓力可以更有效率地施加於基板 la和lb。當過了一段足夠完全地結合基板la與lb的時間 之後,基板la和lb係被冷卻,並且該些平板11被移走。 因此,終於產生出一個液晶顯示元件。較佳的是在施加 著負載之下,使基板la和lb緩慢地冷卻。 以下是根據第一實施例之液晶顯示元件的一個明確的 例子。 實例1 作爲第一基板,型號7059的玻璃(由康寧(Corning)公 司製造)係被使用;並且作爲第二基板’一種PET薄膜(由 Toray工業公司所製造之Lumirror)係被使用。一種環氧樹 脂密封劑PS0461(由Mitsui化學公司所製造)以及具有30 微米的粒子直徑之Micropearl SP-230(由Sekisui Fine化學 公司所製造)混合成爲的間隔物係藉由一種網板印刷方法印 14 ------------^x--------訂---------線 C3. (請先閲讀背面之注意事項再填寫本頁) I, 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 經濟部智慧財產局員工消費合作社印製 &gt;68 08 5 A7 _;_ B7 五、發明說明(0) 刷在第二基板上。因此,密封樹脂被提供在第二基板上。 具有密封樹脂在其上的第二基板係被置放在一個基底5之 上,並且被加熱到80°C30分鐘,藉此該密封樹脂被半硬化 〇 接著,該第一基板被置放在一個熱平板6之上,並且 上述具有3〇微米的粒子直徑之Micropear SP-23〇係被散佈 在第一基板上作爲間隔物。一種含有40wt%之手性(chiral) 劑CB15(由Merck和Company所製造)的液晶成分E44(由 Merck和Company所製造)係備妥作爲液晶成分,並且比由 密封樹脂所包圍的範圍之體積大的液晶成分量係被滴在該 第一基板上。該熱平板6是一種由不鏽鋼所製造的真空吸 板,並且該第一基板係藉由真空吸附而被固定在熱平板6 之上。 接著,第二基板之一末端係被放置其中液晶成分已經 被滴下的第一基板之末端上。當第二基板的另一個末端被 提起時,該第二基板係藉由一個矽氧橡膠輥7壓下而被放 置在第一基板上,兩基板彼此間具有均勻的間隙,藉此液 晶成分被擴散且充滿在該兩個基板之間。此係在室溫下實 現了。 之後,該半成品係被放置在具有拋光面的在一對不鏽 鋼平板11之間。在此時,矽氧橡膠片12被插入在該半成 品和該平板11中間。然後,當施加了 〇·3公斤/每平方公 分的負載時,該半成品被保持在iOOt的恆溫槽中90分鐘 ,藉此將兩個基板接合起來。然後,恆溫槽的電源被關閉 15 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ^C';滅—訂-------1-線· &lt;請先閲讀背面之it意事項再填寫本頁) i: 468 085 經濟部智慧財產局員工消費合作社印製 B7 五、發明說明( Μ) ,因而該半成品在負載被施加之下被冷卻到室溫。 透過此方法,一種液晶顯示元件係被製成。此液晶顯 示元件在10°c之下呈現藍色、在20°C之下呈現綠色並且在 30t:之下呈現紅色。因此,色調係根據溫度逐漸地改變’ 因而能由色調來指明溫度。 液晶光調變元件的第二實施例; 參見圖3至11 作爲第二實施例,一種藉由導通與關斷多個像素來顯 示影像的液晶顯示元件20以及其製造過程係被描述。 圖3是液晶顯示元件20的剖面圖。在一對基板21a和 21b之間,一種液晶成分28係被塡充作爲光調變層。在該 些基板21a和21b之上,長條型式的透明電極22a和22b 係分別加以形成了。該些電極22a在一個方向上並列,而 該些電極22b係被並列而與電極22a垂直。因此,電極 22a和22b被配置成一個矩陣。在電極22a和22b之上, 若有必要時,絕緣層23a和23b以及校準(aligning)層24a 和24b下被形成。再者,間隔物25被設置在基板21a和 21b之間提供以調整基板21&amp;和21b之間的間隙。基板21a 和21b係藉由在側面的含有間隔物25’之密封樹脂26而連 結起來。在光調變區域內,樹脂結構27被設置在基板21a 和21b之間以支撐基板21a和21b。 就液晶顯示元件20而言,該些電極22a與22b之相交 處係爲像素。其中由該液晶成分28所實行的光調變之區域 16 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 「--------訂---------線ο· ί請先閲讀背面之注意事項再填窝本頁) 經濟部智慧財產局員工消費合作社印製 4 6 8 08 5 ^ A7 _____ B7 五、發明說明(κ) 係被稱作爲光調變區域,並且樹脂結構27係至少位在該調 變區域內。 對於樹脂結構2?而言,其係爲一種當被加熱時軟化而 在冷卻時硬化的材料,例如,熱塑性樹脂係被利用。作爲 該熱塑性樹脂,例如聚氯乙烯樹脂、聚偏氯乙烯樹脂、聚 醋酸乙烯酯樹脂、聚酯甲基丙烯酸樹脂、聚丙烯酸酯樹脂 、聚苯乙烯樹脂、聚醯胺樹脂、聚乙烯樹脂、聚丙烯樹脂 、氟樹脂、聚氨基甲酸酯樹脂、聚內烯腈樹脂、聚乙烯醚 樹脂、聚乙烯酮樹脂、聚醚樹脂、聚乙烯四氫毗咯酮樹脂 、飽合的聚酯樹脂、等等可被舉出。該樹脂結構2?係由至 少含有該些材料中之一或者是該些材料的混合物之材料所 構成。同時,一種在被壓下時變成黏著的壓力敏感黏著劑 可被使用。例如,在水中乳化的丙烯酸樹脂是一種壓力敏 感黏著劑。作爲此種丙烯酸樹脂的一個例子,可以舉出一 種水壓力敏感黏著劑Three Bond 1546(由Three Bond有限 公司所製造)。 再者,使用紫外線硬化的樹脂是可能的。在此種情況 下,紫外線硬化的樹脂係藉由一種網板印刷方法或類似者 而被散佈在基板21a和21b上之指定的位置中,並且在該 些基板21a和21b被連結起來之前係照射紫外線以至少使 樹脂的表面硬化。丙烯酸樹脂或者環氧樹脂均能夠被使用 ,只要它是紫外線硬化的,並且在製造液晶面板中被用作 爲密封樹脂之紫外線硬化的類型之材料均可被使用。 該樹脂結構27具有此種結構、尺寸以及配置模式來邇 17 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) -------------(' 农--------訂---------線 ro· (請先閲讀背面之注意事項再填窝本頁) A7 468085 _____B7__ 五、發明說明(A) 當地支撐該兩個基板21a和22b,而不影響到液晶顯示元 件的顯示效能。例如,該樹脂結構27係由點所構成,例如 ,圓柱、方形磁極或是橢圓柱,其係以例如是一種格狀的 樣式之指定樣式來加以配置。同時,該樹脂結構27可以由 在指定的間隔下配置的長條所組成。若該樹脂結構27是點 類型,而光調變區域的有效區域爲大的,則能夠將基板 21a和21b堅固地結合起來,此產生一個堅強之抗振動及 彎曲的元件。若該樹脂結構27是一種長條類型,則光調變 區域的有效區域係較小。然而,在這種情況下,因爲其黏 著區域變得更大,因此基板21a和2lb能夠比提供一種點 類型的樹脂結構之情況下更堅固地結合起來,因而該液晶 顯示元件更加堅強。再者,在提供一種長條類型的樹脂結 構之情況下,堰(weir)係被建構在液晶層之中,並且該些堰 係防止液晶成分流動。圖8是當樹脂結構27係由以格狀配 置的圓柱所組成時之平面圖。 在點類型的樹脂結構之情況下,該些樹脂點的最大寬 度在考量膠黏性質與顯示特性之下最好是不超過200ym。 同時,該些點的最大寬度最好至少是幾個微米,且更佳的 是爲了製造方面的便利性而不低於l〇//m。樹脂結構的尺 寸是支撐該些基板和具有足夠的膠黏強度之一項重要的因 素。只要該樹脂結構黏附至該些基板的黏著區域不少於光 調變區域的1%,則液晶顯示元件將具有足夠的強度來作爲 一個光調變元件。當樹脂結構在光調變區域中的百分比增 加時,光調變區域的有效區域係減少;實際上,只要該樹 18 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (諳先閲讀背面之生ί項再填寫本頁) r农 ----訂---------線 經濟部智慧財產局員工消費合作社印製 .1 - : 8 Ο 8 5 Α7 ____Β7_____ 五、發明說明(q) 脂結構的百分比不超過光調變區域的40%&gt;則液晶顯示元 件將具有足夠的特性以作爲一個光調變元件。關於長條類 型的樹脂結構,如同點類型的樹脂結構之情形,該些長條 之最大寬度最好是在從幾微米到20〇Mm的範圍內,且更 佳的是在到200 的範圍內。 再者,當一種點類型的樹脂結構被設置在液晶顯示元 件之中,而該液晶顯示元件具有如同第二實施例中一個矩 陣的電極長條所構成的像素時,爲了增加該元件的強度, 若該些像素是大的,則將複數個樹脂點設置在每個像素中 是有效的,而若該些像素是小的,則以一個樹脂點支撐複 數個像素是有效的。或者是,若該些樹脂點是在被設置於 該些像素上之前,先設置於該些電極之間時,則光調變區 域的有效區域將更大,此爲理想的。當一種長條類型的樹 脂結構被設置在液晶顯示元件之中,而該液晶顯示元件具 有由一個矩陣的電極長條所構成的像素時,則最好是沿著 該些電極長條來設置樹脂長條,以使得光調變區域的有效 區域盡可能的大。 該液晶成分28可以用於任何模式中,例如,在扭轉向 列(TN)模式下、在超扭轉向列(STN)模式下、在鐵電液晶 (FLC)模式下、在平面內切換(IPS)模式下、在垂直對準 (VA)模式下、在電感應的雙折射模式下、在螺旋狀的向列 的相位轉變之賓主模式下、在聚合物內分散的液晶模式下 、在螺旋狀的選擇性反射模式下、等等。 該些基板21a和21b可以用各種的透光材料來加以製 — — i—Γ'^·· — ·! — — 訂·! —--!線’^^ (請先閱讀背面之注意事項再填寫本頁)Line Q This paper size applies to Chinese National Standard (CNS) A4 specifications <210 x 297 mm) 468 085 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention UD) First, as shown in Figure 2a, The second substrate lb is placed on one substrate 5 'and the sealing resin 2 in which the spacers 3 are mixed in advance is applied to both sides of the second substrate lb. The sealing resin 2 may be anything as long as it can seal a liquid crystal component within the display element; however, it is preferable that an ultraviolet curing resin, a thermosetting resin, or the like is used as the sealing resin 2. In particular, when a thermosetting resin such as an epoxy resin is used as the sealing resin 2, high sealing performance can be maintained for a long time. The following methods can be adopted to provide the sealing resin 2 on the substrate lb: a dispenser method, an inkjet method, etc., wherein the resin is injected onto the substrate through a nozzle; a method using a screen, a metal shield A printing method of a cover or the like; and a transfer method in which once the resin is molded on a flat plate or a roller, the molded resin is transferred onto the substrate lb. The sealing resin 2 is provided on the substrate lb in such a manner that a closed loop is formed along the side surface of the substrate lb, for example. As will be described later, in this first embodiment, a liquid crystal component is dropped on at least one of the substrates' and the substrates are bonded later. Therefore, the sealing resin 2 does not necessarily have to have an opening 'through which liquid crystal components are injected or discharged. However, even if such an opening is formed in the sealing resin 2, there is no problem; the opening can be closed by a resin or the like hardened by ultraviolet rays after the liquid crystal component is filled between the substrates. The width of the sealing resin 2 is preferably in the range of about 10 m to about 100 m. The sealing resin 2 set on the second substrate lb has been heated to 12 ------------- 「. X—— (谙 Please read the precautions on the back before filling this page) Order --------- line ο. _ This paper size is applicable _ National Standard (CNS) A4 specification (210 X 297 public love) 4 6 8 08 5 ^ A7 --B7 V. Description of the invention (11 ) Semi-hardened state. Here, the semi-hardened state refers to a state where a part of the resin component is hardened, thereby reducing the surface fluidity and viscosity. If the sealing resin 2 contains a solvent, the semi-hardened state includes One state is in which the solvent system is partially volatilized, thereby reducing the fluidity and viscosity of the surface. Furthermore, the 'semi-hardened state is a state in which the resin 2 can be deformed by pressure and is adhesive. At the same time 'as shown in FIG. 2b, the first substrate la is placed on a flat plate' The flat plate can be heated like a hot flat plate 6 and can be vacuum-adsorbed, and the spacers 3 are spread out on the substrate la A well-known material can be used as the spacer 3 '; however, it is best to use Particles of hard materials deformed by heat and / or pressure, such as fine particles of glass fibers, glass silicate balls, spherical particles of inorganic materials such as alumina powder, etc., and cross-linked polymerization of divinylbenzene Particles of organic materials such as substrates, polystyrene crosslinked polymers, etc. At the same time, it is feasible to coat these materials with resin as the spacer. The size of the spacer is based on the space between the substrates. The desired gap is determined, and more preferably in the range of 1 to 20 microns. The spreading of the spacers 3 can be achieved by any conventional method, which may be a wet method or A dry method. At the end of the substrate la on which the spacers 3 are dispersed, the liquid crystal component 4 is dropped. At this time, for example, the liquid crystal component 4 is injected into a substrate la Next, as shown in FIG. 2c, the end of the second substrate lb provided with the sealing resin 2 is placed thereon with the spacer 3 and the liquid crystal component 4 spread. 13 This paper size applies the Chinese National Standard (CNS) A4 specifications (210 X 297 mm) ------------- "Xiang — V, ',' (Please read the note on the back before filling this page) Order ------- --Line 3. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6 8 08 5 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. End of the first substrate la of the invention description (丨 y). Then, When the second substrate lb is bent under its other end being lifted, the second substrate lb is pressed against the first substrate 1a by a pressing member (for example, a silicone rubber roller 7). When the pressing member 7 moves on the second substrate 1b, the liquid crystal component 4 is pushed and unfolded, and the second substrate 1b is placed on the first substrate 1a without changing the gap with the first substrate 1a. By this method, as shown in Fig. 2d, a semi-finished line of the liquid crystal display element 10 is produced. Next, as shown in Fig. 2e, the semi-finished product is sandwiched by a pair of flat plates 11, and when a load is applied, the semi-finished product is heated for a specified period of time. It is possible to provide the elastic member 12 between the substrates la and lb and the flat plate 11 so that pressure can be applied to the substrates la and lb more efficiently. After a period of time sufficient to fully bond the substrates la and lb, the substrates la and lb are cooled, and the flat plates 11 are removed. Therefore, a liquid crystal display element is finally produced. It is preferable that the substrates 1a and 1b are slowly cooled under a load. The following is a clear example of the liquid crystal display element according to the first embodiment. Example 1 As the first substrate, glass of model 7059 (manufactured by Corning) was used; and as the second substrate 'a PET film (Lumirror manufactured by Toray Industries) was used. An epoxy resin sealant PS0461 (manufactured by Mitsui Chemical Co., Ltd.) and a micropearl SP-230 (manufactured by Sekisui Fine Chemical Co., Ltd.) having a particle diameter of 30 microns are printed by a screen printing method. 14 ------------ ^ x -------- Order --------- line C3. (Please read the notes on the back before filling this page) I , This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy &gt; 68 08 5 A7 _; _ B7 V. Description of the invention (0) On two substrates. Therefore, a sealing resin is provided on the second substrate. A second substrate system having a sealing resin thereon was placed on a substrate 5 and heated to 80 ° C for 30 minutes, whereby the sealing resin was semi-hardened. Then, the first substrate was placed on a Above the hot flat plate 6, and the above-mentioned Micropear SP-230 series having a particle diameter of 30 micrometers is spread on the first substrate as a spacer. A liquid crystal component E44 (manufactured by Merck and Company) containing 40% by weight of a chiral agent CB15 (manufactured by Merck and Company) is prepared as a liquid crystal component and has a volume larger than a range enclosed by a sealing resin A large amount of liquid crystal components is dropped on the first substrate. The hot flat plate 6 is a vacuum suction plate made of stainless steel, and the first substrate is fixed on the hot flat plate 6 by vacuum suction. Next, one end of the second substrate is placed on the end of the first substrate in which the liquid crystal component has been dropped. When the other end of the second substrate is lifted, the second substrate is placed on the first substrate by being pressed down by a silicone rubber roller 7, and the two substrates have a uniform gap between each other, whereby the liquid crystal component is Diffused and filled between the two substrates. This system was realized at room temperature. Thereafter, the semi-finished product is placed between a pair of stainless steel flat plates 11 having a polished surface. At this time, the silicone rubber sheet 12 is inserted between the semi-finished product and the flat plate 11. Then, when a load of 0.3 kg / cm 2 was applied, the semi-finished product was held in a constant temperature bath of iOOt for 90 minutes, thereby joining the two substrates. Then, the power of the thermostatic bath was turned off. 15 This paper size is in accordance with the Chinese National Standard (CNS) A4 specification (210 X 297 mm). ^ C '; Off—Order ------- 1-line · &lt; Please first Read it on the back of the page and fill in this page) i: 468 085 Printed by B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of Invention (M), so the semi-finished product is cooled to room temperature under the load. By this method, a liquid crystal display element is made. This liquid crystal display element is blue at 10 ° C, green at 20 ° C, and red at 30t :. Therefore, the hue is gradually changed according to the temperature 'so that the temperature can be indicated by the hue. A second embodiment of a liquid crystal light modulation element; see FIGS. 3 to 11 As a second embodiment, a liquid crystal display element 20 for displaying an image by turning on and off a plurality of pixels and a manufacturing process thereof are described. FIG. 3 is a cross-sectional view of the liquid crystal display element 20. Between a pair of substrates 21a and 21b, a liquid crystal component 28 is filled as a light modulation layer. On these substrates 21a and 21b, long-type transparent electrodes 22a and 22b are formed, respectively. The electrodes 22a are juxtaposed in one direction, and the electrodes 22b are juxtaposed and perpendicular to the electrode 22a. Therefore, the electrodes 22a and 22b are arranged in a matrix. Above the electrodes 22a and 22b, if necessary, insulating layers 23a and 23b and alignment layers 24a and 24b are formed. Further, a spacer 25 is provided between the substrates 21a and 21b to provide a gap between the substrates 21 & 21b. The substrates 21a and 21b are connected by a sealing resin 26 containing a spacer 25 'on the side. In the light modulation region, a resin structure 27 is provided between the substrates 21a and 21b to support the substrates 21a and 21b. In the liquid crystal display device 20, the intersections of the electrodes 22a and 22b are pixels. Among them, the area of light modulation implemented by the liquid crystal component 28 is 16 paper sizes applicable to China National Standard (CNS) A4 (210 X 297 mm) "-------- Order ------ --- line ο · ί Please read the precautions on the back before filling in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6 8 08 5 ^ A7 _____ B7 V. Description of Invention (κ) is referred to as The light modulation region, and the resin structure 27 is located at least in the modulation region. For the resin structure 2 ?, it is a material that softens when heated and hardens when cooled, for example, a thermoplastic resin is Utilization. Examples of the thermoplastic resin include polyvinyl chloride resin, polyvinylidene chloride resin, polyvinyl acetate resin, polyester methacrylic resin, polyacrylate resin, polystyrene resin, polyamide resin, and polyethylene resin. , Polypropylene resin, fluororesin, polyurethane resin, polyacrylonitrile resin, polyvinyl ether resin, polyvinyl ketone resin, polyether resin, polyethylene tetrahydropyrrolidone resin, saturated polyester resin , Etc. can be cited. The resin structure 2? It consists of a material containing at least one of these materials or a mixture of these materials. At the same time, a pressure-sensitive adhesive that becomes sticky when pressed can be used. For example, acrylic acid emulsified in water Resin is a pressure-sensitive adhesive. As an example of such an acrylic resin, a water-pressure-sensitive adhesive Three Bond 1546 (manufactured by Three Bond Co., Ltd.) can be cited. Furthermore, it is possible to use an ultraviolet-curing resin. In this case, the ultraviolet-curing resin is dispersed in a designated position on the substrates 21a and 21b by a screen printing method or the like, and is fixed before the substrates 21a and 21b are connected. Irradiate ultraviolet rays to harden at least the surface of the resin. Acrylic resin or epoxy resin can be used as long as it is UV-curable and can be used as a UV-curable type of sealing resin in the manufacture of liquid crystal panels. The resin structure 27 has this structure, size and configuration mode to fit 17 paper sizes. China National Standard (CNS) A4 Specification (210 X 297 Public Love) ------------- ('Agriculture -------- Order --------- line ro · (Please read the precautions on the back before filling this page) A7 468085 _____B7__ V. Description of the invention (A) Support the two substrates 21a and 22b locally without affecting the display performance of the liquid crystal display element. For example, the The resin structure 27 is composed of dots, for example, a cylinder, a square magnetic pole, or an elliptical cylinder, which is arranged in a specified pattern such as a grid-like pattern. At the same time, the resin structure 27 may be formed at a specified interval. Consists of configured bars. If the resin structure 27 is of a point type and the effective area of the light modulation area is large, the substrates 21a and 21b can be firmly combined, which results in a strong anti-vibration and bending element. If the resin structure 27 is a long type, the effective area of the light modulation area is small. However, in this case, since the adhesion area becomes larger, the substrates 21a and 2lb can be more firmly bonded than in the case where a dot type resin structure is provided, and thus the liquid crystal display element is stronger. Furthermore, in the case of providing a long-type resin structure, weir systems are built in the liquid crystal layer, and these weir systems prevent liquid crystal components from flowing. Fig. 8 is a plan view when the resin structure 27 is composed of cylinders arranged in a lattice shape. In the case of a dot-type resin structure, the maximum width of the resin dots is preferably not more than 200 μm in consideration of the adhesive property and display characteristics. At the same time, the maximum width of these dots is preferably at least several micrometers, and more preferably for manufacturing convenience and not less than 10 // m. The size of the resin structure is an important factor in supporting these substrates and having sufficient adhesive strength. As long as the resin structure adheres to the adhesion area of the substrates not less than 1% of the light modulation area, the liquid crystal display element will have sufficient strength to serve as a light modulation element. When the percentage of the resin structure in the light modulation area increases, the effective area of the light modulation area decreases; in fact, as long as the paper size of this tree is in accordance with the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the life item on the back first and then fill out this page) r Farmer ---- Order --------- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 1-: 8 Ο 8 5 Α7 ____ Β7 _____ 5. Description of the invention (q) The percentage of the lipid structure does not exceed 40% of the light modulation region> the liquid crystal display element will have sufficient characteristics to be a light modulation element. Regarding the resin structure of the strip type, as in the case of the resin structure of the dot type, the maximum width of the strips is preferably in the range of several micrometers to 200 mm, and more preferably in the range of 200. . Furthermore, when a dot type resin structure is provided in a liquid crystal display element, and the liquid crystal display element has pixels formed by a matrix of electrode strips in the second embodiment, in order to increase the strength of the element, If the pixels are large, it is effective to set a plurality of resin dots in each pixel, and if the pixels are small, it is effective to support the plurality of pixels with one resin dot. Alternatively, if the resin dots are disposed between the electrodes before being disposed on the pixels, the effective area of the light modulation area will be larger, which is ideal. When a strip type resin structure is provided in a liquid crystal display element, and the liquid crystal display element has pixels composed of a matrix of electrode strips, it is preferable to arrange the resin along the electrode strips. Long strips to make the effective area of the light modulation area as large as possible. The liquid crystal composition 28 can be used in any mode, for example, in the twisted nematic (TN) mode, in the super twisted nematic (STN) mode, in the ferroelectric liquid crystal (FLC) mode, and in-plane switching (IPS ) Mode, vertical alignment (VA) mode, electrical induction birefringence mode, helical nematic phase transition guest-host mode, liquid crystal mode dispersed in the polymer, helical Selective reflection mode, etc. The substrates 21a and 21b can be made of various light-transmitting materials. — — I—Γ '^ ··· ·! — — Order ·! —--!线 ’^^ (Please read the notes on the back before filling this page)

,.N ^張尺度適用令準(CNS)A4 &amp;&amp; (210 X 297 公釐)------- 經濟部智慧財產局員工消費合作社印製 4 f B 08 5 A7 __B7__..- _, .N ^ Zhang scale application order standard (CNS) A4 &amp; &amp; (210 X 297 mm) --------- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 f B 08 5 A7 __B7__ .. -_

五、發明說明((M 造。基板21a和21b中至少一個是由一種撓性材料所製成 ,而另一個可以由例如是玻璃的一種非撓性材料所製成。 該些基板21a和21b在可見光的範圍內之一個指定的波長 範圍之內傳導光線。在下面的段落中,該詞“透明的”係有 此種意義。對於一種反射類型的液晶顯示元件而言,基板 21a或21b是透明的,而另一個則不是透明的基板,例如 ,一平板、一金屬平板、一塑膠平板或者塗覆以一金屬層 、一有機層、一無機層或類似者之類的平板。 圖4係展示該液晶顯示元件20的一個修改後的例子。 在圖4的情況下,校準層24a和24b僅僅被設置在光調變 區域中。此係需要較少量的材料供該些校準層2½和24b 之用。同時,因爲密封樹脂26係直接與基板21a和21b或 者是絕緣層23a和23b接觸,因此不需擔心大氣水份可能 會透過校準層24a和24b而進入該液晶層。 若密封樹脂26是紫外線硬化的樹脂或者熱硬化的樹脂 時,任何種類的校準層都可以防止該密封樹脂硬化;然而 ,在將校準層僅僅設置在光調變區域中之情形下,該問題 能夠避免開。內含在密封樹脂26中之間隔物25'可以具有 不同於被散佈在光調變區域中之間隔物25的尺寸;然而, 若該間隔物25'的尺寸等於該間隔物25的尺寸時,則任何 特殊的問題,例如是液晶層的厚度變得不平坦的問題都將 不會發生,因爲通常絕緣層與校準層的厚度 '電極的厚度 以及液晶層的厚度相較於液晶顯示元件的水平大小都足夠 地小。 20 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填窝本頁) 农--------訂---------線 a b B 0 8 5 Α7 — _ _____ Β7 ___ 五、發明說明(// ) 接著,液晶顯示元件20的一種製造過程係加以描述。 首先,如圖5a與5b中所示,.在基板21a和21b上, 透明的電極22a和22b係以一種指定的圖樣加以形成。用 例如是NESA玻璃的市售具有透明的電極之基板是可行的 。基板21a和21b中至少之一基板是可撓的。在層壓該些 基板的過程中(將描述於後),該撓性的基板係放置在該非 撓性的基板上而被保持在一個平坦表面之上。 接著’如圖5c與5d中所示,若必要的話,有機或者 無機的層係被設置在其上形成該些電極的基板之各自的表 面上。在此第二實施例中,首先,絕緣層23a和23b係加 以形成’而校準層24a和24b則形成在絕緣層23a和23b 之上。該些絕緣層和校準層係根據需要而被設置,並且該 些層可以由例如是矽氧樹脂氧化物的無機材料和例如是聚 醯亞胺樹脂的有機材料所製成,且可以由例如是一種濺鍍 方法、一種旋轉塗覆方法、滾軋塗覆方法、等等之習用的 方法加以形成。設置絕緣層或是校準層都是可行的。同時 ’該些層可能只被設置在該些基板中的一基板上。再者, 若必要時,一種硏磨處理可以實行在該些校準層之上。 接著’如圖5a’與5b’中所示,間隔物25被散佈在基 板21b之上,並且密封樹脂26被塗覆在基板21b之上的側 邊處。密封樹脂26是用來密封該液晶顯示元件中的液晶成 分28。該密封樹脂26以及樹脂結構27係支撐基板21a和 21b,並且基板2la和21b係被較大的區域支撐。從而,基 板21a和2lb之間的間隙在整個顯示元件中都可以被保持 21 本紙張尺度適用中國國家標準(CNS〉A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) '哀-----訂---------線. __ 經濟部智慧財產局員工消費合作社印製 A7 B7 4 68 08 5 五、發明說明(/〇) 爲均勻的。 任何的材料都可以被用作爲該密封樹脂26,只要它能 夠密封液晶成分在該顯示元件之內即可;然而,最好是使 用紫外線硬化樹脂、或是熱硬化樹脂。尤其,若像是環氧 樹脂的熱硬化樹脂被用作爲該密封樹脂26時,則該顯示元 件能夠長時間地保持高密封的效能。同時,密封樹脂26能 夠由和用作爲該樹脂結構27的相同之聚合物材料加以製成 〇 該密封樹脂26係透過與在第一實施例中所描述之相同 的方法而被設置在基板21b之上。再者,該密封樹脂26可 以含有間隔物25’。內含在密封樹脂26中之間隔物25'的尺 寸幾乎等於該些被散佈在該光調變區域中之間隔物25的尺 寸。 在此第二實施例中,該密封樹脂26和樹脂結構27係 被設置在不同的基板上,此使得對於密封樹脂26和樹脂結 構27來採用不同的形成方法和不同的材料成爲容易的。例 如,在光調變區域中,該樹脂結構27係藉由—個網板或是 金屬遮罩的使用而精細地形成,而在光調變區域外面的密 封樹脂26係藉由一個分配器的使用而加以形成’因而能夠 將樹脂的量減少至最小量。爲了該樹脂結構27被形成在光 調變區域之中,材料係在考慮精細度和黏著性之下加以選 擇,而對於密封樹脂26而言’具有高度的密封效能以防止 雜質從外面進入到液晶成分,並且有著長期的可靠性之材 料係被選擇。不用說’在一個基板上設置密封樹脂26和樹 22 ---- n n —J - - · 一&amp;, n n I I I. ) (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 468 08 5 B7 五、發明說明(&gt;/ ) 脂結構27兩者是可行的。 若該密封樹脂26以及樹脂結構27是用相同的材料製 成’且以相同的方法被形成在一個基板之上時,則其製程 是容易的。再者,同時形成該密封樹脂26和樹脂結構27 係簡化了製造過程。 然後’如圖Sc'所示,該基板21b被放置在例如是一片 熱平板30的一個平坦的加熱平板之上,並且予以加熱^透 過加熱該基板21b,液晶材料的黏性係被降低,因而當層 壓該些基板時,氣泡幾乎不會來到在基板之間。加熱溫度 是根據情況而適當地加以設定;然而,透過將加熱溫度設 定在超過相位轉變的溫度到該液晶材料的各向同性相位, 能夠提升液晶材料的流動度。從而,液晶在成分上因部分 而異的變化能夠被壓制,因而在顯示器中的不均勻性能夠 加以避免。 藉由在該些基板的層壓之前使得密封樹脂半硬化之下 ’該些基板必然能夠被結合起來。例如,若將熱硬化樹脂 用作爲密封樹脂的材料時,密封樹脂可以藉由該熱平板30 的使用來加熱而被半硬化。在此,“半硬化,,有著相同於有 關第一實施例中所描述的意義。 在將熱硬化樹脂用作密封樹脂的情況中,若樹脂結構 的軟化濫度和密封樹脂的硬化溫度係爲相等或是彼此接近 時’則只需要一道加熱的過程,此係極爲有效率的。樹脂 結構的軟化溫度和密封樹脂的硬化溫度之間的差異理想上 是不超過15°C、而更理想的是不超過10〇c。 _____ 23 本紙張尺度適財關家標準x 297 --- &lt;請先閲讀背面之注意事項再填寫本頁) 八衣--------訂---------線· h..鯽 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 6 8 085 Δ7 A7 ______B7____ 五、發明說明(〆) 圖I2顯示一種真空吸附的熱平板30之結構,該平板 是加熱平板的一個例子。該熱平板30包括有一個具有複數 個吸附洞31c以支撐一片被加熱的基板之吸附台31、一個 固定在該吸附台31的相反側之平面加熱器32以及一個用 烘烤後的材料或是一種陶瓷材料製成的隔熱平板33。所有 的吸附洞31c在吸附台3〗中係彼此互通的,並且透過一個 電磁閥39而連接至一個真空泵40。一片基板係藉由來自 該吸附洞31c的空氣吸附而被支撐在吸附台31上。因此, 若該撓性的基板21b在該熱平板30上加熱時,基板21b將 被固定在其上而沒有因爲熱的膨脹,並且整個基板21b將 被均勻地加熱。 同時,如圖5e所示,硬化樹脂27'係以一種指定的圖 樣設置在基板21a之上,並且該硬化樹脂27’係加以硬化, 以變成一種樹脂結構27。作爲該硬化樹脂27’,能夠使用 光硬化樹脂、熱硬化樹脂、電子束硬化樹脂等等,並且它 必需是一種在硬化之後、以一個溫度低於該基板21a的軟 化溫度來加以軟化。 具有樹脂結構27形成於其上的基板21a以及具有間隔 物25和密封樹脂26設置於其上的基板21b係加以層壓。 圖6係顯示層壓該些基板的過程。爲了該些基板的層 壓,基板21a和21b中至少一基板係被加熱以軟化該樹脂 結構27。如圖6所顯示,液晶成分28係在一個側面落在 被固定於該熱平板30之上的基板21a之上,並且基板21b 之一側係被放置在落下該液晶成分之基板21a的該側面之 24 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -----(/¾.--------訂----------線,;). (請先閲讀背面之注意事項再填寫本頁) A7 468 085 __B7__ 五、發明說明(y)) 上。之後,當該基板21b的另一側面被舉起,因而彎曲該 基板21b時’該基板21b係藉由一個壓緊構件與該基板 21a抵靠,藉以擴散該液晶成分28。作爲該壓緊構件,較 佳的是使用一·種加熱輥。圖6係顯示一種其中一個壓緊輥 51以及一個位於該壓緊輥51的下游之壓緊加熱輥52係將 該基板21b壓緊的情況。 該基板21a被置放在已經加熱到一指定溫度的熱平板 30上,其中具有校準層24a的表面係朝上。在此種狀態下 ,該液晶成分28係落在基板21a的一側上。落在基板21a 上的液晶成分28的量係大於由密封樹脂26以及基板21a 與21b所包圍的空間之體積。 該密封樹脂26較佳的是處於半硬化的狀態,直到基板 21a與21b已經完全結合爲止。從而,密封樹脂26能夠避 免熔入該液晶成分28之中。再者,若密封樹脂26是被設 置在不同於設置有樹脂結構的基板之另一個基板上時,該 半硬化的密封樹脂26僅僅在它被壓緊構件壓下時才予以加 熱。從而,密封樹脂26係避免被過度硬化和失去其黏著性 〇 在層壓之後,如同相關於第一實施例所描述地,如圖 7所示,基板21a和21b被夾設在一對平板75之間,並且 在一個指定的溫度下施加負載一段指定的時間。當經過完 全黏著所需之足夠的時間之後,該些基板係加以冷卻,並 且移走該些平板7 5 13因此,一個液晶顯不兀件最後係被產 生。較佳的是在保持施加著負載下,逐漸使該些基板冷卻。 25 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) {請先閲讀背面之注$項再填窝本頁) '衰--------訂---------線·Γ&quot;}· 經濟部智慧財產局員工消費合作社印製 468085 A7 ___B7_—_ 五、發明說明(&lt;) 以下係根據第二實施例的液晶顯示元件之一明確的例 子。 實例2 作爲該第一基板,上述的型號7059的玻璃係加以利 用。在此基板上,一具有200nm厚度的ITO(銦錫氧化物) 層係藉由一種濺鍍方法來加以形成。作爲該第二基板,一 種撓性透明導電的薄膜FST-5352(由Sumitomo Bakelite有 限公司所製造)係加以利用。一 IT0層也形成在此薄膜上。 在該些基板上的ITO層係藉由一種微影方法來形成圖樣, 並且從而,具有300ym的寬度之透明的電極條係在350// m的間隔下形成。 經濟部智慧財產局員工消費合作社印製 {請先閲讀背面之注意事項再填寫本頁) 接著,在該些基板上的透明電極上,Polysilazane Ll2〇(由Tonen公司所製造)的薄層(具有ΙΟΟΟΑ的厚度)係 藉由一種旋轉塗覆方法來加以形成。然後,具有薄層形成 在其上的基板係在H〇°C的恆溫槽中加熱兩小時,並且進 —步在90°C以及在85%的濕度之恆溫與恆濕槽中加熱三小 時。因此,絕緣層被形成在該些基板上。接著,在該些基 板的絕緣層之上,一種校準材料AL4552(由JSR所製造)的 薄層(具有500A的厚度)係藉由一種旋轉塗覆方法來加以形 成,並且該些基板係在165°C的溫度下、於恆溫槽中加熱 兩小時。 之後,磨擦處理係在該些基板上所形成的校準層之上 加以進行。如圖9所示,就朝向基板21a的磨擦處理而論 ,磨擦的方向R係相對於電極條22a的延伸方向順時針地 26 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) A7 B7 468085 五、發明說明(/ ) 傾斜45° ,就朝向基板21b的磨擦處理而論,磨擦的方向 R係相對於電極條22b的延伸方向逆順時針地傾斜45° 。 接著,如上所述的具有4.5/zm直徑之Micropearl SP-2045係被散佈在該第二基板上作爲間隔物。該種散佈係如 下地加以實行:水和異丙醇在1 : 1的體積比率下加以混合 ;該些間隔物係散開到此種溶劑中;並且該溶劑係藉由噴 霧瓶的使用而加以噴到該第二基板的校準層上。具有4.5/z m直徑之Micropearl SP-2〇45被混合到一種密封材料, Struct Bond XN-21-S(由 Mitsui Toatsu 有限公司所製造)之 中,並且此係藉由一種液晶密封樹脂分配器MLC-III(MUSaSlii工程公司)的使用而以點的方式在側邊處分配到 該第二基板之上。在此時,如圖1〇所示,該密封樹脂26 是加以形成爲一個包圍光調變區域的環圈。 在密封樹脂的分配之後,該第二基板係被固定在如圖 12所示的熱平板30上,並且被加熱到80°C達30分鐘。 接著,一種樹脂結構係形成在該第一基板之上。在此 例子中,本身是熱塑性樹脂(聚酯樹脂)的Anmmelt PES-360SA4〇(由Three Bond有限公司所製造)係加以利用。在 該第一基板上,此種熱硬化樹脂係藉由一種網板印刷方法 、在350ym的間距之下被印成具有的直徑之點。 該些基板係藉由圖13至15所示的層壓裝置之使用來加以 層壓。 該第一基板在校準層朝上之下被真空吸附並且固定到 該已經加熱到80°C的熱平板30之上,並且一種液晶成分 27 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 來--------訂---------線ο 經濟部智慧財產局員工消費合作社印製 A7 B7 4 6 3 085 五、發明說明〇) 係落在該第一基板的末端之處。如同有關於第一實施例所 描述地,落下的液晶成分之體積係大於由該些基板和密封 樹脂所包圍的空間之體積。作爲該液晶成分,內含S811( 由Merck &amp; Company所製造)作爲〇.7wt%的手性(chiral)試 劑、被用於TN模式的ZL1 1565(由Merck &amp; Company所製 造)係加以利用。 接著,如圖11所示,第二基板21b之一末端係以一 種方式是該第二基板21b上的透明電極條22b將與該第一 基板21a上的透明電極條22a垂直、以及分別在校準層上 之磨擦的方向R係彼此垂直之下,被放置在該第一基板 21a中液晶成分28已經落下之末端上。然後,熱平板30 係被移動以轉動該些矽橡膠輥51和52。從而,第二基板 21b被放置在第一基板21a上,同時液晶成分28係被散開 〇 在此時,矽氧橡膠輥52的表面溫度被設成150°C。在 軟化該樹脂結構27時,矽氧橡膠輥52係施加壓力至該第 二基板21b ’以使得該些基板21a和21b之間的間隙成爲 由間隔物25所調整的。已經藉由該些輥51和52加以層壓 的基板21a和21b係透過矽氧橡膠片76而被置放在一對具 有拋光表面的不鏽鋼平板75之間’並且在施加了 0.3Kg/cm2的負載之下,該些基板21a和21b係被保持在 150°C下的恆溫槽中9〇分鐘。之後,恆溫槽的電源係被關 閉,並且基板21a和21b在負載被保持施加之下、於該恆 溫槽中冷卻到室溫。透過此種方法,一種液晶顯示兀件係 28 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) -------------广.'^--------訂---------線 &lt;請先閲讀背面之生意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7 B7 4 68 08 5 五、發明說明(1 ) 加以製成。 (請先閲讀背面之注意事項再填寫本頁) 該運作在一種TN模式中的液晶顯示元件係具有均勻 的間隙在該些基板之間’因而製造出均勻的顯示器。 一種製造裝置的第一實施例; 參見圖12至15 接著是一種能夠用來層壓該些基板的製造裝置之第一 實施例。圖13是一種層壓裝置的立體圖。圖14係顯示藉 由該層壓裝置的使用來層壓該些基板21a和21b的過程。 該層壓裝置係包括一個支撐和移動該基板21a的熱平 板30、一個排出一指定量的液晶成分28之卸料單元41、 一個將基板21a和21b壓下並且加熱的壓緊/加熱單元50、 以及一個支撐該第二基板21b在尾端的夾持單元70。 經濟部智慧財產局員工消費合作社印繁 圖12係顯示該熱平板30。在隔熱平板33的下表面上 ,LM塊34以及螺帽塊34’係被設置。LM塊34係滑動在 設置於一個底板100(參見圖13)上的LM軌道38之上。螺 帽塊34f係被螺設到一個球狀螺紋35上,該球狀螺紋35的 驅動源36是一個伺服馬達或是一個速度控制馬達。在球狀 螺紋35的前向或反向的旋轉之下’該螺帽塊34'、LM塊 34以及熱平板30 —起在軌道38上滑動。 如圖12所示,在吸附台31之上’插銷31a係被設置 供該基板21a的定位之用。當熱平板30滑動並且來到一個 位置以面對在壓緊與加熱單元50中的壓緊輥51以及壓緊/ 加熱輥52,一個設置在該插銷31a的後側之上的線圈彈簧 31b係收縮,並且插銷31a因爲來自輥51和52所施加的 29 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 4 68 08 5 經濟部智慧財產局員工消費合作社印製 B7 五、發明說明(β ) 壓力而下落。因此,插銷31a並不施加負載到該些輥51和 52 ° 因爲該基板21a係藉由圖12所示之來自吸附洞31c的 真空吸附而被支撐和固定在該熱平板3〇之上,因此不需要 從上面壓下該基板21a,此係簡化了裝置的結構並且避免 了污染。同樣地,若該基板21a是薄膜時,基板21a並不 膨脹。在一種其中該基板21a係從上面壓下以固定在熱平 板30上的情況中,該基板係在側面部分上被壓下,因此將 不阻礙壓緊輥的運動。在這種情況下,尤其是當一個大的 撓性基板被支撐時,使該整個基板保持平坦是困難的。 再者,一個溫度感測器32b係被設置在吸附台31的 附近。該溫度感測器32b係連接到一個溫度控制器32a上 ,並且該溫度控制器32係進行該加熱器32的開/關控制, 以調節吸附台31的溫度。 在LM軌道38的附近,一個位置檢測器37,例如一 個光感測器或是限位開關係被設置(參見圖14),並且該位 置檢測器37係將一個控制信號送到該驅動源36。 這卸料單元41係包括一個內含液晶成分並且透過一個 卸料開口將該液晶成分排出的圓筒42、一個烘應空氣進入 該圓筒42的空氣壓力源44、一個控制該空氣壓力源44以 調節從該圓筒42所排出之液晶成分量的控制器43、一個 使得該控制器43以及圓筒42在該吸附台31之上移動和停 止的X-Y自動機械機構45。 如圖13與14所示,該壓緊/加熱單元50係具有壓緊 30 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)5. Description of the invention (M). At least one of the substrates 21a and 21b is made of a flexible material, and the other may be made of a non-flexible material such as glass. The substrates 21a and 21b Conducts light within a specified wavelength range in the visible range. In the following paragraphs, the word "transparent" has this meaning. For a reflective type liquid crystal display element, the substrate 21a or 21b is Transparent, while the other is not a transparent substrate, for example, a flat plate, a metal flat plate, a plastic flat plate, or a plate coated with a metal layer, an organic layer, an inorganic layer, or the like. Figure 4 Series A modified example of the liquid crystal display element 20 is shown. In the case of FIG. 4, the calibration layers 24a and 24b are provided only in the light modulation region. This requires a smaller amount of material for the calibration layers 2½ and At the same time, because the sealing resin 26 is in direct contact with the substrates 21a and 21b or the insulating layers 23a and 23b, there is no need to worry that atmospheric moisture may enter the liquid crystal layer through the alignment layers 24a and 24b. If the sealing resin 26 is an ultraviolet-curing resin or a heat-curing resin, any kind of calibration layer can prevent the sealing resin from hardening; however, in the case where the calibration layer is provided only in the light modulation region, this problem can be solved. Avoid opening. The spacer 25 ′ contained in the sealing resin 26 may have a size different from that of the spacer 25 dispersed in the light modulation region; however, if the size of the spacer 25 ′ is equal to that of the spacer 25 Size, any special problems, such as the thickness of the liquid crystal layer becomes uneven, will not occur, because the thickness of the insulating layer and the calibration layer, the thickness of the electrode, and the thickness of the liquid crystal layer are usually compared with the thickness of the liquid crystal display. The horizontal size of the components is sufficiently small. 20 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page) Agriculture ----- --Order --------- line ab B 0 8 5 Α7 — _ _____ Β7 ___ V. Description of the Invention (//) Next, a manufacturing process of the liquid crystal display element 20 will be described. First, as shown in FIG. As shown in 5a and 5b. On the substrates 21a and 21b, the transparent electrodes 22a and 22b are formed in a specified pattern. It is possible to use a commercially available substrate with transparent electrodes such as NESA glass. At least one of the substrates 21a and 21b is Flexible. During lamination of the substrates (to be described later), the flexible substrate is placed on the non-flexible substrate and held on a flat surface. Then 'as shown in Figure 5c and As shown in 5d, if necessary, an organic or inorganic layer system is provided on each surface of the substrate on which the electrodes are formed. In this second embodiment, first, the insulating layers 23a and 23b are formed 'And the alignment layers 24a and 24b are formed on the insulating layers 23a and 23b. The insulating layers and the calibration layers are provided as necessary, and the layers may be made of an inorganic material such as a siloxane resin oxide and an organic material such as a polyimide resin, and may be made of, for example, A conventional method such as a sputtering method, a spin coating method, a roll coating method, and the like is formed. It is possible to provide an insulation layer or a calibration layer. At the same time, the layers may be disposed on only one of the substrates. Furthermore, if necessary, a honing process may be performed on the calibration layers. Next, as shown in Figs. 5a 'and 5b', the spacers 25 are spread on the substrate 21b, and the sealing resin 26 is applied on the sides above the substrate 21b. The sealing resin 26 is used to seal the liquid crystal component 28 in the liquid crystal display element. The sealing resin 26 and the resin structure 27 support the substrates 21a and 21b, and the substrates 21a and 21b are supported by a larger area. Therefore, the gap between the substrates 21a and 2lb can be maintained in the entire display element. This paper size is applicable to Chinese national standards (CNS> A4 specification (210 X 297 mm)) (Please read the precautions on the back before filling in this Page) 'Sorry ----- Order --------- line. __ Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 4 68 08 5 V. The invention description (/ 〇) is uniform. Any material can be used as the sealing resin 26 as long as it can seal the liquid crystal component within the display element; however, it is preferable to use an ultraviolet curing resin or a thermosetting resin. In particular, if it is like a ring When a thermosetting resin of oxygen resin is used as the sealing resin 26, the display element can maintain high sealing performance for a long time. At the same time, the sealing resin 26 can be made of the same polymer material as that used as the resin structure 27. The sealing resin 26 is provided on the substrate 21b by the same method as described in the first embodiment. Furthermore, the sealing resin 26 may contain a spacer 25 '. The sealing resin 26 is contained in the sealing resin 26. 26 in The size of the spacer 25 'is almost equal to the size of the spacers 25 dispersed in the light modulation region. In this second embodiment, the sealing resin 26 and the resin structure 27 are provided on different substrates. This makes it easy to use different forming methods and different materials for the sealing resin 26 and the resin structure 27. For example, in the light modulation area, the resin structure 27 is provided by a screen or a metal mask It is formed finely by the use, and the sealing resin 26 outside the light modulation area is formed by the use of a dispenser, so that the amount of resin can be reduced to a minimum. For this resin structure 27 is formed in the light In the modulation area, the material is selected in consideration of fineness and adhesion. For the sealing resin 26, it has a high sealing effect to prevent impurities from entering the liquid crystal component from the outside, and has long-term reliability. The material is selected. Needless to say, 'seal resin 26 and tree 22 are provided on one substrate ---- nn —J--· I &, nn II I.) (Please read the note on the back first Please fill in this page again) The consumer cooperation of the Intellectual Property Bureau of the Ministry of Economic Affairs Du printed this paper The standard of the paper is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 468 08 5 B7 V. Description of the invention (&gt; /) Structure 27 is both feasible. If the sealing resin 26 and the resin structure 27 are made of the same material and are formed on a substrate in the same method, the manufacturing process is easy. Furthermore, the simultaneous formation of the sealing resin 26 and the resin structure 27 simplifies the manufacturing process. Then as shown in FIG. Sc, the substrate 21b is placed on a flat heating plate, such as a hot plate 30, and is heated. By heating the substrate 21b, the viscosity of the liquid crystal material is reduced, so When these substrates are laminated, bubbles hardly come between the substrates. The heating temperature is appropriately set according to the situation; however, by setting the heating temperature at a temperature exceeding the phase transition to the isotropic phase of the liquid crystal material, the fluidity of the liquid crystal material can be improved. Therefore, the partial variation in the composition of the liquid crystal can be suppressed, so that unevenness in the display can be avoided. By making the sealing resin semi-hardened before laminating the substrates, the substrates can be bound together. For example, when a thermosetting resin is used as the material of the sealing resin, the sealing resin can be semi-hardened by heating the hot flat plate 30. Here, "semi-hardened" has the same meaning as described in the first embodiment. In the case where a thermosetting resin is used as the sealing resin, if the degree of softening of the resin structure and the curing temperature of the sealing resin are When equal or close to each other ', only one heating process is needed, which is extremely efficient. The difference between the softening temperature of the resin structure and the hardening temperature of the sealing resin is ideally not more than 15 ° C, and more ideally It does not exceed 10〇c. _____ 23 This paper is suitable for financial standards x 297 --- &lt; Please read the precautions on the reverse side before filling out this page) Ba Yi -------- Order --- ------ line h .. 鲫 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by 8 8 085 Δ7 A7 ______B7____ V. Description of the invention (〆) Figure I2 shows a vacuum The structure of the adsorbed hot plate 30, which is an example of a heating plate. The hot plate 30 includes an adsorption table 31 having a plurality of adsorption holes 31c to support a heated substrate, and an adsorption plate 31 fixed on the adsorption table 31. Opposite The surface heater 32 and a heat-insulating plate 33 made of a baked material or a ceramic material. All the adsorption holes 31c are interconnected with each other in the adsorption table 3 and are connected to each other through a solenoid valve 39 A vacuum pump 40. A substrate is supported on the adsorption table 31 by air adsorption from the adsorption hole 31c. Therefore, if the flexible substrate 21b is heated on the hot plate 30, the substrate 21b will be fixed on There is no expansion due to heat, and the entire substrate 21b will be uniformly heated. Meanwhile, as shown in FIG. 5e, the hardened resin 27 'is disposed on the substrate 21a in a specified pattern, and the hardened resin 27' It is hardened to become a resin structure 27. As the hardening resin 27 ', a light hardening resin, a heat hardening resin, an electron beam hardening resin, and the like can be used, and it must be a hardened resin at a temperature lower than the The substrate 21a is softened by a softening temperature. The substrate 21a having a resin structure 27 formed thereon, and the substrate 21b having a spacer 25 and a sealing resin 26 provided thereon Fig. 6 shows the process of laminating the substrates. For the lamination of the substrates, at least one of the substrates 21a and 21b is heated to soften the resin structure 27. As shown in Fig. 6, the liquid crystal composition 28 is placed on one side on the substrate 21a fixed on the hot plate 30, and one side of the substrate 21b is placed on 24 of the side of the substrate 21a on which the liquid crystal component is dropped. This paper size is applicable to the country of China Standard (CNS) A4 specification (210 X 297 mm) ----- (/ ¾ .-------- Order ---------- line,;). (Please read first Note on the back, please fill out this page again) A7 468 085 __B7__ V. Invention Description (y)). After that, when the other side of the substrate 21b is lifted, and thus the substrate 21b is bent, the substrate 21b abuts against the substrate 21a by a pressing member, thereby diffusing the liquid crystal component 28. As the pressing member, one type of heating roller is preferably used. Fig. 6 shows a case where one of the pinch rollers 51 and a pinch heating roller 52 located downstream of the pinch roller 51 presses the substrate 21b. The substrate 21a is placed on a hot plate 30 that has been heated to a specified temperature, with the surface having the alignment layer 24a facing upward. In this state, the liquid crystal component 28 falls on one side of the substrate 21a. The amount of the liquid crystal component 28 falling on the substrate 21a is larger than the volume of the space surrounded by the sealing resin 26 and the substrates 21a and 21b. The sealing resin 26 is preferably in a semi-hardened state until the substrates 21a and 21b are completely bonded. Therefore, the sealing resin 26 can be prevented from melting into the liquid crystal component 28. Further, if the sealing resin 26 is provided on a substrate other than the substrate provided with the resin structure, the semi-hardened sealing resin 26 is heated only when it is pressed by the pressing member. Accordingly, the sealing resin 26 is prevented from being excessively hardened and losing its adhesiveness. After lamination, as described in relation to the first embodiment, as shown in FIG. 7, the substrates 21 a and 21 b are sandwiched between a pair of flat plates 75. Between and at a specified temperature for a specified period of time. After sufficient time required for complete adhesion has elapsed, the substrates are cooled, and the flat plates 7 5 13 are removed. Therefore, a liquid crystal display device is finally generated. It is preferable to gradually cool the substrates while keeping a load applied. 25 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) {Please read the note on the back before filling in this page) 'Decay -------- Order ---- ----- line · Γ &quot;} · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 468085 A7 ___ B7 _—_ V. Description of the Invention (&lt;) The following is a clear example of a liquid crystal display element according to the second embodiment . Example 2 As the first substrate, the above-mentioned glass system of model 7059 was used. On this substrate, an ITO (indium tin oxide) layer having a thickness of 200 nm is formed by a sputtering method. As the second substrate, a flexible transparent conductive film FST-5352 (manufactured by Sumitomo Bakelite Co., Ltd.) was used. An IT0 layer is also formed on this film. The ITO layers on the substrates are patterned by a lithography method, and thus, transparent electrode stripes having a width of 300 μm are formed at an interval of 350 // m. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs {Please read the notes on the back before filling this page) Then, on the transparent electrodes on these substrates, a thin layer of Polysilazane Ll20 (made by Tonen) The thickness of 100A is formed by a spin coating method. Then, the substrate having a thin layer formed thereon was heated in a constant temperature bath at HO ° C for two hours, and further heated in a constant temperature and constant humidity bath at 90 ° C and 85% humidity for three hours. Therefore, an insulating layer is formed on these substrates. Next, on the insulating layers of the substrates, a thin layer (having a thickness of 500 A) of a calibration material AL4552 (manufactured by JSR) was formed by a spin coating method, and the substrates were at 165 At a temperature of ° C, heat in a thermostatic bath for two hours. Thereafter, the rubbing treatment is performed on the alignment layers formed on the substrates. As shown in FIG. 9, as far as the rubbing treatment is directed toward the substrate 21a, the rubbing direction R is clockwise with respect to the extending direction of the electrode strip 22a. (Chu) A7 B7 468085 V. Description of the invention (/) Inclined 45 °, as far as the rubbing treatment is directed toward the substrate 21b, the direction of the rubbing R is inclined 45 ° counterclockwise with respect to the extending direction of the electrode strip 22b. Next, the Micropearl SP-2045 series having a diameter of 4.5 / zm as described above was spread on the second substrate as a spacer. The dispersion is carried out as follows: water and isopropanol are mixed at a volume ratio of 1: 1; the spacers are dispersed into the solvent; and the solvent is sprayed by using a spray bottle. Onto the alignment layer of the second substrate. Micropearl SP-2〇45 with a diameter of 4.5 / zm is mixed into a sealing material, Struct Bond XN-21-S (manufactured by Mitsui Toatsu Co., Ltd.), and this is made by a liquid crystal sealing resin dispenser MLC -III (MUSaSlii Engineering Company) is used to distribute dots on the second substrate on the side. At this time, as shown in FIG. 10, the sealing resin 26 is formed into a ring surrounding the light modulation region. After the sealing resin is dispensed, the second substrate system is fixed on a hot plate 30 as shown in Fig. 12 and is heated to 80 ° C for 30 minutes. Next, a resin structure is formed on the first substrate. In this example, Anmmelt PES-360SA4O (manufactured by Three Bond Co., Ltd.), which is a thermoplastic resin (polyester resin), was used. On the first substrate, such a thermosetting resin is printed with dots having a diameter below 350 μm by a screen printing method. These substrates are laminated by using the laminating apparatus shown in Figs. 13 to 15. The first substrate is vacuum-adsorbed with the calibration layer facing up and down and fixed to the hot flat plate 30 which has been heated to 80 ° C, and a liquid crystal component 27. The paper size is in accordance with Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the notes on the back before filling out this page) -------- Order --------- line ο Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs B7 4 6 3 085 V. Description of the invention 0) It is located at the end of the first substrate. As described in relation to the first embodiment, the volume of the dropped liquid crystal component is larger than the volume of the space surrounded by the substrates and the sealing resin. As the liquid crystal component, S811 (manufactured by Merck &amp; Company) was used as a chiral reagent of 0.7% by weight, and ZL1 1565 (manufactured by Merck &amp; Company) used in TN mode was used. . Next, as shown in FIG. 11, one end of the second substrate 21 b is in such a way that the transparent electrode strip 22 b on the second substrate 21 b will be perpendicular to the transparent electrode strip 22 a on the first substrate 21 a and calibrated separately. The rubbing directions R on the layers are perpendicular to each other, and are placed on the ends of the first substrate 21a where the liquid crystal component 28 has fallen. Then, the hot plate 30 is moved to rotate the silicone rubber rollers 51 and 52. Accordingly, the second substrate 21b is placed on the first substrate 21a, and the liquid crystal component 28 is dispersed. At this time, the surface temperature of the silicone rubber roller 52 is set to 150 ° C. When the resin structure 27 is softened, the silicone rubber roller 52 applies pressure to the second substrate 21b 'so that the gap between the substrates 21a and 21b is adjusted by the spacer 25. The substrates 21a and 21b, which have been laminated by these rollers 51 and 52, are placed between a pair of stainless steel flat plates 75 having a polished surface through a silicone rubber sheet 76, and 0.3 Kg / cm2 is applied. Under load, the substrates 21a and 21b are held in a thermostatic bath at 150 ° C for 90 minutes. After that, the power supply system of the thermostatic bath was turned off, and the substrates 21a and 21b were cooled to room temperature in the thermostatic bath while the load was kept applied. By this method, a liquid crystal display element series of 28 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210 x 297 mm) ------------- wide. '^- ------ Order --------- line &lt; Please read the business matters on the back before filling in this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 4 68 08 5 V. Invention Note (1) is made. (Please read the precautions on the back before filling in this page.) The liquid crystal display element operating in a TN mode has a uniform gap between the substrates', thus producing a uniform display. A first embodiment of a manufacturing apparatus; see Figs. 12 to 15 Next is a first embodiment of a manufacturing apparatus capable of laminating the substrates. FIG. 13 is a perspective view of a laminating apparatus. Fig. 14 shows a process of laminating the substrates 21a and 21b by using the laminating apparatus. The laminating device includes a hot plate 30 that supports and moves the substrate 21a, a discharge unit 41 that discharges a specified amount of liquid crystal components 28, and a pressing / heating unit 50 that presses and heats the substrates 21a and 21b. And a clamping unit 70 supporting the second substrate 21b at the rear end. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 12 shows the hot plate 30. On the lower surface of the heat-insulating flat plate 33, an LM block 34 and a nut block 34 'are provided. The LM block 34 slides on an LM rail 38 provided on a bottom plate 100 (see FIG. 13). The nut block 34f is screwed to a spherical thread 35, and the driving source 36 of the spherical thread 35 is a servo motor or a speed control motor. Under the forward or reverse rotation of the spherical thread 35, the nut block 34 ', the LM block 34, and the hot plate 30 slide together on the rail 38. As shown in Fig. 12, a 'plug 31a' on the suction table 31 is provided for positioning the substrate 21a. When the hot plate 30 slides and comes to a position to face the pressing roller 51 and the pressing / heating roller 52 in the pressing and heating unit 50, a coil spring 31b provided on the rear side of the latch 31a is connected. Shrink, and the bolt 31a is applied from 29 rolls applied by rollers 51 and 52. The paper size is in accordance with the Chinese National Standard (CNS) A4 (210 X 297 mm) 4 68 08 5 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs B7 Five Description of the invention (β) Falling under pressure. Therefore, the pin 31a does not apply a load to the rollers 51 and 52 ° because the substrate 21a is supported and fixed on the hot flat plate 30 by the vacuum suction from the suction hole 31c shown in FIG. 12, so There is no need to press the substrate 21a from above, which simplifies the structure of the device and avoids contamination. Similarly, when the substrate 21a is a thin film, the substrate 21a does not swell. In a case where the substrate 21a is pressed down from above to be fixed on the hot flat plate 30, the substrate is pressed down on the side portion, so the movement of the pinch roller will not be hindered. In this case, especially when a large flexible substrate is supported, it is difficult to keep the entire substrate flat. Further, a temperature sensor 32b is provided near the adsorption stage 31. The temperature sensor 32b is connected to a temperature controller 32a, and the temperature controller 32 performs on / off control of the heater 32 to adjust the temperature of the adsorption table 31. Near the LM track 38, a position detector 37, such as a light sensor or a limit open relationship is set (see FIG. 14), and the position detector 37 sends a control signal to the driving source 36 . The discharging unit 41 includes a cylinder 42 containing a liquid crystal component and discharging the liquid crystal component through a discharging opening, an air pressure source 44 for drying air to enter the cylinder 42, and a control air pressure source 44. A controller 43 for adjusting the amount of liquid crystal components discharged from the cylinder 42, an XY robot mechanism 45 that causes the controller 43 and the cylinder 42 to move and stop above the adsorption table 31. As shown in Figures 13 and 14, the compaction / heating unit 50 has a compaction 30 paper size applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling in this page)

^ii —--訂---!!線 A 4 68 085 A7 B7 五、發明說明(/) 輥51以及壓緊/加熱輥52。當該些與熱平板30 —起移動 的基板21a與21b來到一個位置以面對該些輥51和52時 ,輥51和52將基板21a和21b壓靠該熱平板30並且將它 們加熱。 如圖15所示,壓緊輥51的兩端係透過軸承54而被 裝設到軸承座55。一個框架56被裝設到該底板100之上 ,並且LM軌道57被裝設到該框架56。該些軸承座55係 透過連接塊59而被連接到滑動在該LM軌道57之上的 LM塊58。從而,該壓緊輥51被支撐而能夠在該熱平板 30上面滑動。 在該些軸承座55之上,分別壓下該些軸承座55的彈 簧60以及調整該些彈簧60的緊密度之調整螺栓61係被設 置。該些調整螺栓61係被螺入在該框架56中所形成的螺 孔中,並且設置到該些調整螺栓60的末端之限制器62係 壓下該些彈簧60。因爲該些彈簧60的緊密度能夠藉由該 些調整螺栓61的旋轉來加以調整,因此來自壓緊輥51的 壓力能夠加以調整,因而壓力將會均勻地施加到整個基板 21a和21b上。再者,限制器63被設置在該些軸承座55 之下,以避免壓緊輥51對於基板21a和21b過度地施加壓 力。較佳的是,來自壓緊輥51的壓力比來自壓緊/加熱輥 52的壓力小。 給壓緊/加熱輥52的支撐機構係與壓緊輥51的機構相 同。然而,壓緊/加熱輥52是空心的,並且一個棒狀的加 熱器53係設置在該輥52中。該加熱器53係加熱該壓緊/ 31 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注急事項再填寫本頁) '&quot;!1 訂·!! _ 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4 6 8 08 5 A7 _ B7 五、發明說明(π) 加熱輥52的表面。在壓緊/加熱輥52的附近,一個係爲接 觸類型或者是非接觸類型的溫度感測器64係被設置。該溫 度感測器64係連接到一個控制輥52的表面溫度之溫度控 制器65之上。 較佳地,該些輥51和52的表面是平坦且爲脫模的, 並且例如是矽氧橡膠係適合用作爲該些輥51和52。 該基板夾持單元70係包括一對夾持該基板21b的尾 端之夾持輥71以及一個供一端連接到該夾持輥71之線73 的捲繞與反繞的馬達72。當熱平板30的前端來到一個位 置以面對該壓緊輥S1時,該馬達72開始運轉來將線73反 繞,然後,該夾持輥71與該熱平板30的移動同步地向下 移動。 一種製造裝置的第二實施例;參見圖16 圖16係顯示該製造裝置的第二實施例。在此層壓裝置 中,該熱平板30、該壓緊/加熱單元50,等等都封在該底 板100之上的真空室80內。該真空室80係藉由一個升降 機構81所支撐,並且能夠上下移動。一個Ο形環82被設 置在該真空室80和底板100之間,以便保持該室80的緊 密性。該真空室80的內部係透過一個電磁閥86而連接到 真空泵85,因而該真空室80內的壓力將被降低。 透過使用其中該室80的內部保持爲潔淨的此種層壓裝 置,進入到基板21a和21b之間的液晶成分28裡的雜質和 氣泡的入侵能夠更積極地加以避免。 一種製造裝置的第三實施例;參見圖17 32 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------------(衷--------訂---------線^Ύ (請先閲讀背面之注意事項再填寫本頁) 468 085 A7 B7 五、發明說明(w) 圖17係顯示該製造裝置的第三實施例。在此種層壓裝 置中’該熱平板30是固定的,而該壓緊/加熱單元50是活 動的。明確地說,支撐該些輥51和52的框架56係被裝設 到滑動在該底板100上所設置的LM軌道75上方之LM塊 76 °再者,在該框架56之一側上,一個連接到由驅動源 77所驅動之球狀螺母78的螺帽塊79係被裝設。在此種機 構下’該壓緊/加熱單元50係在LM軌道75之上滑動。此 種層壓裝置的其它部件係具有與圖12至15所示的層壓裝 置的部件相同的結構。該些部件和構件被提供與圖12至 I5中所示相同的參考符號,因而其說明係加以省略。 再者,使該熱平板30和壓緊/加熱單元50兩者同爲活 動的是可能的。其要點是該熱平板30和壓緊/加熱單元50 是彼此相對可動的,以供層壓該些基板之用。 一種液晶光調變元件的第三實施例; 參見圖18與19 以下所描述作爲第三實施例的是一種反射類型的液晶 顯示元件20’,其具有三層的液晶面板,該些面板具有在室 溫下呈現出螺旋狀的相並且選擇性地反射具有相互不同的 波長之光線的液晶成分。用於此種液晶顯示元件20’的製造 上,一種其中具有間隔物的液晶成分係被塗覆在基板上的 方法係被採用。 圖18是該液晶顯示元件20'的剖面圖。該顯示元件2〇| 係在下列各點不同於第二實施例:撓性的基板21a和21b 係用於所有三個層;在室溫下呈現出螺旋狀的相之液晶成 33 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) (請先閲讀背面之注意事項再填寫本頁) 訂---------線 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 4 68 08 5 A7 _______B7_ 五、發明說明〇〆) 分28係被使用;並且各自由一對基板21a和21b所組成的 三個液晶面板係被配置成三層。 在此第三實施例中,因爲在該三層中內含的液晶成分 係選擇性地反射具有相互不同波長的光線,因此能夠選擇 性地製作成反射狀態或是透明狀態,並且於是,彩色顯示 是可行的。例如,若使用準備來選擇性地分別反射紅色、 綠色和藍色的光線之液晶成分的液晶顯示單元,被配置成 三層時,全彩的顯示變爲可能的。在以下,只有不同於第 二實施例的部件才加以描述。 圖19係顯示該液晶顯示元件20'的一種製造過程之一 部分,其係不同於該第二實施例。首先,該些基板21a和 21b係以相關於該第二實施例所描述的方式加以備妥。接 著,如圖19a所示,該基板21a係被置放在一個具有如圖 16所示的層壓裝置中所使用的真空吸附類型之熱平板30 之上,並且該液晶成分28係落在該基板21a之一側面上。 然後,在該真空室80內的壓力係被降低,並且如圖19b所 示,基板2lb的一端係以此種方式爲在基板21a之上的電 極條22a與基板21b之上的電極條22b將會彼此垂直之下 ,而被放置在該基板21a中之該液晶成分落下的一側上。 其後,該些基板21a和21b係藉由壓緊輥51以及壓緊/加 熱輥52的使用來加以層壓。 對於每一層而言,該些基板21a和21b係以上述的方 法而結合起來。然後,黏著劑29係落在該些餍之間,並且 該些層係黏合起來,同時在該些層上的像素將加以對準。 34 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) —-----—r 衣------!訂-------線·^y (請先閱讀背面之注§項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 468 085 A7 _____B7__ 五、發明說明(〇 ) 作爲該黏著劑29,例如是熱硬化樹脂以及光硬化樹脂和熱 塑性樹脂的硬化樹脂能夠加以利用。藉由一種壓力敏感黏 著劑來將該些層接合起來亦是可行的。. 一光吸收層係被設置在該基板21a其上沒有電極的表 面上,並且當層壓該三層時,該基板21a係在該光吸收層 朝下之下被放置在底部。同樣地,在基板21a其上有電極 22a的表面上設置光吸收層是可行的。在這種情況下,較 佳的是該光吸收層係被設置在該基板21a和透明的電極 22a之間,因爲其不需要增加所施加的電壓;然而,該光 吸收層可以被設置在該透明的電極22a和液晶成分28之間 。當該光吸收層被設置在基板21a的外部表面時,該光吸 收層可以是例如黑漆的染料。 以下是第三實施例的液晶顯示元件之一明確的例子。 作爲用於每一液晶面板的該些基板,兩層撓性透明的 導電薄膜FST-5352係被使用,並且長條形的透明電極係以 相關於第二實施例所描述的方式在該些基板上加以形成。 在該些基板上所形成的電極之上,絕緣層和校準層係以相 關於第二實施例所描述的方式加以設置。然而,磨擦處理 並未進行於該些校準層之上。 對於該第一層(圖18中最上方的層)而言,一種已經藉 由在32wt%之下添加手性試劑S811到向列液晶E44(二者 均由Merck &amp; Company所製造)而加以製備的液晶成分係 被使用,因而該第一(最上方的)液晶層將會反射490nm(藍 色)的光線。對於該第二層(圖18之中間層)而言,一種已 35 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先聞讀背面之注意事項再填寫本頁) Ί--------訂---------線· 468 08 5 經濟部智慧財產局員工消費合作社印製 B7 五、發明說明(4) 經藉由在30wt%之下添加手性試劑S811到向列液晶E44 而加以製備的液晶成分係被使用,.因而該第二液晶層將會 反射560nm(綠色)的光線。對於該第三層(圖18中之底層) 而言,一種已經藉由在25wt%之下添加手性試劑S811到 向列液晶E44而加以製備的液晶成分係被使用,因而該第 三液晶層將會反射680nm(紅色)的光線。 在用於第一層的液晶成分中,具有5 /Z m直徑的 SP205(由Sekisui Finechemical有限公司所製造)係被散佈 作爲間隔物,因而基板之間的間隙將會是5/zm。在用於第 二層的液晶成分中,具有7/zm直徑的SP207(由Sekisui Finechemical有限公司所製造)係被散佈作爲間隔物,因而 基板之間的間隙將會是7^ηι。在用於第三層的液晶成分中 ,具有 9 ym 直徑的 SP209(由 Sekisui Finechemical 有限公 司所製造)係被散佈作爲間隔物,因而基板之間的間隙將會 是9μιη。紫外線硬化的樹脂(環氧樹脂)UV RESIN T-470/UR-7092(由Nagase-Ciba有限公司所製造),其至玻璃 的轉換溫度爲144°C、係被用作爲密封樹脂,並且對於第 一、第二與第三層而言,具有5//m直徑的間隔物、具有7 从m直徑的間隔物以及具有9//m直徑的間隔物係分別地被 混入該密封樹脂。在該紫外線硬化樹脂藉由一種網板印刷 的方法而被塗覆在每一層的基板中之一基板上之後,該些 基板係藉由一種具有4千瓦的高壓水銀燈HMW-244-11CM(由ORC製作有限公司所製造)的使用、而用 4000mJ/cm2的光線加以照射。 36 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公愛) (請先閱讀背面之注意事項再填寫本頁) 衣 訂---------線. 68 085 A7 _ _B7__._ 五、發明說明(&lt;) 在每一層的另一個基板上,具有比該層的基板之間的 間隙更大的高度之樹脂結構係以相關於第二實施例所描述 的方式而由紫外線硬化的樹脂uv RESIN T-7092所製成。 因此,該些基板21a和21b係備妥。該基板21a被真 空吸附在熱平板30上,並且其中具有指定的粒子直徑之間 隔物25已經散開的液晶成分28係被塗覆在基板21a之一 側。接著,該基板21b被裝設到該層壓裝置,並且該真空 室中的壓力係加以降低。然後,基板21b的一端係被放置 在基板21a其上液晶成分已經被塗覆的該側之上,並且該 些基板21a和21b係以此種方式爲基板21a上的電極條 22a與基板21b上的電極條22b將會彼此垂直之下,藉由 如圖16所示的層壓裝置的使用來加以層壓。 透過此種方法,基板21a和21b係被層壓以形成每一 層。之後,紫外線硬化樹脂Photolec A-704-180(由Sekisui Finechemica丨有限公司所製造)係在該些層之間落下以作爲 黏著劑29,並且以一種方式爲三層中的像素將被對準之下 ,用紫外線照射來將三層接合起來。雖然在此例子中紫外 線硬化樹脂係被用作爲黏著劑,但是使用熱硬化樹脂以及 熱塑性的樹脂是可行的。同樣地,該些層也能夠藉由一種 壓力敏感的黏著劑而接合起來。 再者,在第三層的基板21a其上未形成透明電極22a 的該表面之上,黑色的光阻CFPR BK-730S(由東京Ohka Kogyo有限公司所製造)係加以塗覆以作爲光吸收層19。當 該三層被層壓時,設置有光吸收層19的表面係爲底部。 37 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先聞讀背面之注意事項再填寫本頁) ----訂---------線 0 經濟部智慧財產局員工消費合作社印製 A7 B7 4 68 08 5 五、發明說明(W ) 透過此種方法,一種反射類型的液晶顯示元件係加以 製成。當一個相對低的脈衝電壓被施加於該些層時,該些 層來到一種焦點圓錐狀態且變爲透明的。當一個相對高的 脈衝電壓被施加於該些層時,該些層來到一種平面狀態, 並且反射各自色彩的光線。當一個中間的脈衝電壓被施加 於該些層時,該些層做出半色調的顯示。不論在哪一種情 況中,在關閉電壓之後均保持了該顯示。藉由個別地將電 壓施加於該些層之下,具有高亮度以及高能見度的全彩顯 示是可行的。 一種液晶光調變元件的第四實施例; 參見圖20 以下所敘述作爲該第四實施例的是一種使用液晶成分 被散佈到其中的聚合物材料之聚合物內散佈的液晶顯示元 件90。 圖是液晶顯示元件90的剖面圖。在撓性基板91a 和91b上,透明的電極條與9沘係被形成,並且再者 ’若必要時,絕緣層93a和93b以及校準層94a和94b係 被設置。在該些基板91a和91b的側邊,本身是熱塑性樹 脂的密封樹脂90係被設置作爲黏著劑。散佈到一種聚合物 材料97中的液晶成分98係被夾設在基板91a和91b之間 作爲顯示媒介,並且基板91a和91b之間的間隙係藉由間 隔物95來加以調整。 此種液晶顯示元件90能夠如下地加以製成。如同相關 於第二實施例所描述地,在該些其上電極條92a和92b已 38 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐 (請先閱讀背面之沒意事項再填窝本頁) 浪· — I!---訂---------線. 經濟部智慧財產局貝工消費合作社印製 468 085 a? __B7 五、發明說明(1) 經分別藉由形成圖樣而加以形成的該些基板91a和91b之 上,若必要時,該些絕緣層93a和93b以及校準層94a和 9仆係加以形成。再者,若必要時,磨擦處理以及藉由紫 外線的照射之校準處理係實行於校準層94a和94b之上。 其後’在該些基板之至少一基板上,例如,在基板91b上 ,含有間隔物95'的密封樹脂96係被設置。 在另一個基板91a上,間隔物9S係被散佈,並且具有 液晶成分98散佈在其中的聚合物材料97係被落下。將基 板91a和91b以相關於第二實施例所描述的方式加以層壓 且接合起來。然後,例如,若光硬化樹脂被用作爲該聚合 物材料時’則該光硬化樹脂係藉由光的照射來加以聚合。 以下是第四實施例的液晶顯示元件之一明確的例子。 作爲該些基板,兩層撓性透明導電的薄膜FST-5352 係被使用,並且透明的電極係以相關於第二實施例所描述 的方式被形成在該些基板之上。在該些基板上所形成的電 極之上,絕緣層和校準層係以相關於第二實施例所描述的 方式加以形成。 上述具有20/zm粒子直徑的間隔物SP220係被混合到 熱塑性樹脂(聚酯樹脂)Aronmelt PES-360SA40(由Three Bond有限公司所製造),並且其係以如圖10中所示地沿著 側邊之環圏的形成、藉由一種網板印刷方法被設置在該些 基板中之一基板上作爲密封樹脂。 在另一個基板上,間隔物SP220係被散佈開。備妥作 爲該顯示媒介的是一種85wt%的液晶部分以及15wt°/。的聚 39 本紙張又度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) d ----訂---------線· 經濟部智慧財產局員工消費合作社印製 468085 B7 五、發明說明(0) 合物材料之混合物。作爲液晶部分,內含在12wt°/〇之下的 手性試劑S811之向列液晶E8(尋常折射率η()=1,525,折射 率之各向異性^11=0.246)(由Merck &amp; .Company所製造)係 被使用。作爲該聚合物材料,內含在10wt%之下的光聚合 作用引發劑Darocur 1173(由Nagase-Ciba有限公司所製造) 的紫外線硬化類型之丙烯酸的單體RU8H(折射率= 1.526)( 由曰本Kayaku有限公司所製造)係被使用。此種顯示媒介 係落在基板上,並且兩個基板係以相關於第二實施例所描 述的方式、藉由圖12至15所示的層壓裝置的使用來加以 層壓和接合起來。 在該些基板的層壓之後,具有365nm的紫外線係從一 個超高壓力的水銀燈在GOOmJ/cm2下加以照射,以便使該 丙烯酸的單體聚合。再者,若必要時,可以在此過程之前 或之後提供加熱/冷卻的過程。 以此種方式,一種聚合物內散佈的液晶顯示元件係被 製成。在此元件的製造期間,將顯示媒介塡充到該些基板 之間的過程可以有效率地加以進行,並且氣泡幾乎不入侵 到顯示媒介中。 .其它的實施例 根據本發明之液晶光調變元件、及其製造裝置和製造 方法並非侷限於上述的實施例。 液晶成分的組成以及該些基板的材料與該些黏著劑等 等,均能夠任意地加以選擇。 儘管在上述的實施例中所描述的該些層壓裝置係爲具 40 (請先閲讀背面之注意事項再填寫本頁) 衣·!—訂---------線. 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 468 085 __B7__ 五、發明說明〇/ ) 有兩個輥,亦即壓緊輥與壓緊/加熱輥的類型’層壓裝置仍 可以具有三個或更多的輥。就具有三或更多個輕之層壓裝 置而論,較佳的是在基板運動的方向上’位於越下游的輥 所施加的壓力越大。同樣地,加熱輥較佳地位於最下游的 位置。此外,在一種層壓裝置中僅僅提供一個壓緊/加熱輥 是可行的。 在上述的實施例中所描述的層壓裝置中’一個基板的 尾端係藉由一對夾持輥所夾持,並且該些夾持輥係藉由一 線軸而加以上下移動。然而,基板的末端可以被夾持在一 個與熱平板或是一列的輥一起移動的平板之上。任何的機 構都能夠被採用,只要當該些基板移動時,該機構能夠夾 持上方基板的末端在一個遠離下方基板之規定的位置處即 可。 再者,在上述的實施例中所描述的層壓裝置中,一種 X-Y自動機械機構係被採用,以允許一個分發液晶成分的 注入器在相對於該熱平板之下自由地移動。其它的方法也 能夠被採用於液晶成分的分發。例如,該注入器可以是僅 僅能夠在橫越該基板的方向上移動。同樣地,提供配置在 橫越該基板的方向上、複數個固定的注入器或是狹縫狀的 供應埠,或是一個處於不干涉層壓操作的位置處之模具塗 覆器是可行的。 供給壓緊輥以及壓緊/加熱輥壓力的彈簧可以由例如是 氣壓缸的空氣壓力機構加以代替。 雖然本發明已經在相關於以上的較佳實施例下加以描 41 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 衣 ------—訂 -------•線,J· 經濟部智慧財產局員工消費合作社印製 A7 B7 6 8 08 5 五、發明說明(妒) 述,但是應注意的是各種的變化和修改對於熟習此項技術 者而言都是可能的。此種變化和修改應被視作爲在本發明 的範疇之內。 (請先閲讀背面之生意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 42 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)^ ii --- Order ---! !! Line A 4 68 085 A7 B7 V. Description of the invention (/) Roller 51 and pressing / heating roller 52. When the substrates 21a and 21b moving with the hot plate 30 come to a position to face the rollers 51 and 52, the rollers 51 and 52 press the substrates 21a and 21b against the hot plate 30 and heat them. As shown in FIG. 15, both ends of the pinch roller 51 are attached to a bearing block 55 through a bearing 54. A frame 56 is mounted on the bottom plate 100, and an LM rail 57 is mounted on the frame 56. The bearing blocks 55 are connected to the LM block 58 sliding on the LM rail 57 through a connecting block 59. Accordingly, the pinch roller 51 is supported to be able to slide on the hot flat plate 30. Above the bearing holders 55, springs 60 of the bearing holders 55 and adjusting bolts 61 for adjusting the tightness of the springs 60 are respectively provided. The adjusting bolts 61 are screwed into the screw holes formed in the frame 56, and the limiters 62 provided to the ends of the adjusting bolts 60 press the springs 60. Since the tightness of the springs 60 can be adjusted by the rotation of the adjustment bolts 61, the pressure from the pinch roller 51 can be adjusted, so that the pressure will be uniformly applied to the entire substrates 21a and 21b. Furthermore, a limiter 63 is provided under these bearing holders 55 to prevent the pinch roller 51 from applying excessive pressure to the substrates 21a and 21b. It is preferable that the pressure from the pressure roller 51 is smaller than the pressure from the pressure / heating roller 52. The support mechanism for the pinch / heat roller 52 is the same as that of the pinch roller 51. However, the pressing / heating roller 52 is hollow, and a rod-shaped heater 53 is provided in the roller 52. The heater 53 is used to heat the compaction / 31 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the urgent notes on the back before filling this page) '&quot;! 1 Order ·! !! _ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 4 6 8 08 5 A7 _ B7 V. Description of the invention (π) The surface of the heating roller 52. In the vicinity of the pinch / heat roller 52, a temperature sensor 64 of a contact type or a non-contact type is provided. The temperature sensor 64 is connected to a temperature controller 65 which controls the surface temperature of the roller 52. Preferably, the surfaces of the rollers 51 and 52 are flat and demolded, and for example, a silicone rubber is suitable as the rollers 51 and 52. The substrate holding unit 70 includes a pair of holding rollers 71 holding the trailing end of the substrate 21b, and a winding and rewinding motor 72 for one end connected to a line 73 of the holding roller 71. When the front end of the hot plate 30 comes to a position to face the pinch roller S1, the motor 72 starts to rewind the wire 73, and then, the nip roller 71 goes down in synchronization with the movement of the hot plate 30 mobile. A second embodiment of a manufacturing apparatus; see FIG. 16 FIG. 16 shows a second embodiment of the manufacturing apparatus. In this laminating apparatus, the hot flat plate 30, the pressing / heating unit 50, and the like are sealed in a vacuum chamber 80 above the bottom plate 100. The vacuum chamber 80 is supported by a lifting mechanism 81 and can move up and down. An O-ring 82 is provided between the vacuum chamber 80 and the bottom plate 100 to maintain the tightness of the chamber 80. The inside of the vacuum chamber 80 is connected to the vacuum pump 85 through a solenoid valve 86, so that the pressure in the vacuum chamber 80 will be reduced. By using such a lamination device in which the inside of the chamber 80 is kept clean, the intrusion of impurities and bubbles into the liquid crystal component 28 between the substrates 21a and 21b can be more actively prevented. A third embodiment of a manufacturing device; see FIG. 17 32 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ------------- (Sincerely --- ----- Order --------- Line ^ Ύ (Please read the notes on the back before filling this page) 468 085 A7 B7 V. Description of the invention (w) Figure 17 shows the Third embodiment. In this laminating apparatus, 'the hot plate 30 is fixed and the pressing / heating unit 50 is movable. Specifically, a frame 56 supporting the rollers 51 and 52 is installed. An LM block 76 is provided above the LM rail 75 provided on the bottom plate 100. Furthermore, on one side of the frame 56, a nut block connected to a ball nut 78 driven by a drive source 77 is provided. The 79 series is installed. Under this mechanism, the pressing / heating unit 50 slides on the LM rail 75. The other components of this lamination device are the same as those of the lamination device shown in FIGS. 12 to 15. The components have the same structure. These components and members are provided with the same reference numerals as shown in Figs. 12 to I5, and therefore descriptions thereof are omitted. Further, the hot flat plate 30 and the pressing / applying It is possible that both units 50 are active. The gist is that the hot flat plate 30 and the pressing / heating unit 50 are movable relative to each other for the purpose of laminating the substrates. Three Embodiments; Referring to FIGS. 18 and 19, described below as a third embodiment is a reflective liquid crystal display element 20 'having a three-layer liquid crystal panel having a spiral shape at room temperature. And selectively reflect liquid crystal components having mutually different wavelengths. For manufacturing such a liquid crystal display element 20 ', a method in which a liquid crystal component having a spacer is coated on a substrate is used. Fig. 18 is a sectional view of the liquid crystal display element 20 '. The display element 20 | is different from the second embodiment in the following points: Flexible substrates 21a and 21b are used for all three layers; at room temperature The liquid crystal of the spiral phase below is 33. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 cm) (Please read the precautions on the back before filling this page). Order ----- --- Wisdom of the Ministry of Economics Printed by the Consumer Cooperative of the Industry Bureau Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 4 68 08 5 A7 _______B7_ V. Description of the invention 〇〆) The 28 series are used; and each of the three is composed of a pair of substrates 21a and 21b The liquid crystal panel is arranged in three layers. In this third embodiment, since the liquid crystal components contained in the three layers selectively reflect light having mutually different wavelengths, they can be selectively made into a reflective state or a transparent state, and therefore, a color display It works. For example, if a liquid crystal display unit prepared to selectively reflect liquid crystal components of red, green, and blue light rays separately is arranged in three layers, full-color display becomes possible. In the following, only components different from those of the second embodiment will be described. Fig. 19 shows a part of a manufacturing process of the liquid crystal display element 20 ', which is different from the second embodiment. First, the substrates 21a and 21b are prepared in the manner described in relation to the second embodiment. Next, as shown in FIG. 19a, the substrate 21a is placed on a hot plate 30 having a vacuum adsorption type used in the laminating apparatus shown in FIG. 16, and the liquid crystal component 28 falls on the On one side of the substrate 21a. Then, the pressure system in the vacuum chamber 80 is reduced, and as shown in FIG. 19b, one end of the substrate 2lb is formed in this manner for the electrode strip 22a on the substrate 21a and the electrode strip 22b on the substrate 21b. Will be perpendicular to each other and placed on the side where the liquid crystal component in the substrate 21a falls. Thereafter, the substrates 21a and 21b are laminated by using the pressing roller 51 and the pressing / heating roller 52. For each layer, the substrates 21a and 21b are combined in the method described above. Then, the adhesive 29 falls between the ridges, and the layers are glued together, and the pixels on the layers are aligned. 34 This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) —-----— r clothing ------! Order --------- line · ^ y (please Please read the note § on the back before filling in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 468 085 A7 _____B7__ V. Description of the invention (〇) As the adhesive 29, for example, thermosetting resin, light curing resin and thermoplastic The resin hardened resin can be used. It is also feasible to join the layers with a pressure-sensitive adhesive. A light absorbing layer is provided on the surface of the substrate 21a without electrodes thereon, and when the three layers are laminated, the substrate 21a is placed at the bottom with the light absorbing layer facing downward. Similarly, it is possible to provide a light absorbing layer on the surface of the substrate 21a on which the electrode 22a is provided. In this case, it is preferable that the light absorption layer is provided between the substrate 21a and the transparent electrode 22a because it does not need to increase the applied voltage; however, the light absorption layer may be provided on the Between the transparent electrode 22a and the liquid crystal component 28. When the light absorbing layer is provided on the outer surface of the substrate 21a, the light absorbing layer may be a dye such as black paint. The following is a clear example of the liquid crystal display element of the third embodiment. As the substrates for each liquid crystal panel, two layers of flexible transparent conductive film FST-5352 are used, and a long transparent electrode system is formed on the substrates in a manner described in relation to the second embodiment. On it. Above the electrodes formed on the substrates, an insulating layer and a calibration layer are provided in the manner described in relation to the second embodiment. However, the rubbing process is not performed on the calibration layers. For this first layer (the uppermost layer in FIG. 18), one has been added by adding a chiral reagent S811 to nematic liquid crystal E44 (both manufactured by Merck &amp; Company) below 32% by weight. The prepared liquid crystal composition is used, so the first (uppermost) liquid crystal layer will reflect light at 490 nm (blue). For this second layer (the middle layer in Figure 18), a paper size of 35 has been applied to the Chinese National Standard (CNS) A4 (210 x 297 mm) (please read the precautions on the back before filling out this page) ) 订 -------- Order --------- line · 468 08 5 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs B7 V. Invention Description (4) A liquid crystal component prepared by adding a chiral reagent S811 to a nematic liquid crystal E44 is used. Therefore, the second liquid crystal layer will reflect light at 560 nm (green). For the third layer (the bottom layer in FIG. 18), a liquid crystal composition which has been prepared by adding a chiral reagent S811 to nematic liquid crystal E44 at 25% by weight is used, so the third liquid crystal layer 680nm (red) light will be reflected. Among the liquid crystal components used for the first layer, SP205 (manufactured by Sekisui Finechemical Co., Ltd.) having a diameter of 5 / Z m is dispersed as a spacer, so the gap between the substrates will be 5 / zm. Among the liquid crystal components used for the second layer, SP207 (manufactured by Sekisui Finechemical Co., Ltd.) having a diameter of 7 / zm is dispersed as a spacer, so the gap between the substrates will be 7 ^ m. Among the liquid crystal components used for the third layer, SP209 (manufactured by Sekisui Finechemical Co., Ltd.) having a diameter of 9 μm is dispersed as a spacer, so the gap between the substrates will be 9 μm. Ultraviolet hardening resin (epoxy resin) UV RESIN T-470 / UR-7092 (manufactured by Nagase-Ciba Co., Ltd.) has a transition temperature to glass of 144 ° C and is used as a sealing resin. For the first, second, and third layers, a spacer having a diameter of 5 // m, a spacer having a diameter of 7 μm, and a spacer having a diameter of 9 // m are separately mixed into the sealing resin. After the UV-curing resin was coated on one of the substrates of each layer by a screen printing method, the substrates were subjected to a high-pressure mercury lamp HMW-244-11CM (by ORC Production Co., Ltd.), and irradiated with 4000mJ / cm2 light. 36 This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public love) (Please read the precautions on the back before filling this page) Clothes Binding --------- line. 68 085 A7 _ _B7 __._ 5. Description of the invention (&lt;) On the other substrate of each layer, the resin structure having a height greater than the gap between the substrates of the layer is in a manner described in relation to the second embodiment. Made of UV-curable resin uv RESIN T-7092. Therefore, the substrates 21a and 21b are prepared. The substrate 21a is vacuum-adsorbed on the hot flat plate 30, and a liquid crystal component 28 having a spacer 25 having a predetermined particle diameter dispersed therein is coated on one side of the substrate 21a. Next, the substrate 21b is mounted to the laminating apparatus, and the pressure in the vacuum chamber is reduced. Then, one end of the substrate 21b is placed on the side on which the liquid crystal component has been coated on the substrate 21a, and the substrates 21a and 21b are in this manner the electrode strips 22a and 21b on the substrate 21a. The electrode strips 22b will be laminated vertically below each other by using a laminating device as shown in FIG. Through this method, the substrates 21a and 21b are laminated to form each layer. Thereafter, the UV-curing resin Photolec A-704-180 (manufactured by Sekisui Finechemica 丨 Co., Ltd.) was dropped between these layers as an adhesive 29, and in one way the pixels in the three layers would be aligned Next, the three layers were joined by ultraviolet irradiation. Although an ultraviolet curing resin is used as the adhesive in this example, it is possible to use a thermosetting resin and a thermoplastic resin. Similarly, the layers can be joined by a pressure-sensitive adhesive. Furthermore, on the surface of the substrate 21a of the third layer on which the transparent electrode 22a is not formed, a black photoresist CFPR BK-730S (manufactured by Tokyo Ohka Kogyo Co., Ltd.) is applied as a light absorbing layer. 19. When the three layers are laminated, the surface on which the light absorbing layer 19 is provided is the bottom. 37 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) ---- Order --------- Line 0 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 4 68 08 5 V. Description of the Invention (W) Through this method, a reflective liquid crystal display element is made. When a relatively low pulse voltage is applied to the layers, the layers come to a focal conic state and become transparent. When a relatively high pulse voltage is applied to the layers, the layers come to a flat state and reflect light of respective colors. When an intermediate pulse voltage is applied to the layers, the layers make a halftone display. In either case, the display remains after the voltage is turned off. By individually applying a voltage under these layers, a full-color display with high brightness and high visibility is feasible. A fourth embodiment of a liquid crystal light modulating element; Referring to FIG. 20, described below as the fourth embodiment is a liquid crystal display element 90 dispersed in a polymer using a polymer material into which a liquid crystal component is dispersed. The figure is a cross-sectional view of the liquid crystal display element 90. On the flexible substrates 91a and 91b, transparent electrode strips are formed with a series of electrodes, and further, if necessary, insulating layers 93a and 93b and alignment layers 94a and 94b are provided. On the sides of the substrates 91a and 91b, a sealing resin 90, which is a thermoplastic resin, is provided as an adhesive. A liquid crystal component 98 dispersed in a polymer material 97 is sandwiched between the substrates 91a and 91b as a display medium, and the gap between the substrates 91a and 91b is adjusted by a spacer 95. Such a liquid crystal display element 90 can be manufactured as follows. As described in relation to the second embodiment, the electrode strips 92a and 92b on these sheets have 38 paper standards that are applicable to the Chinese National Standard (CNS) A4 specification (21 × 297 mm) (please read the unintention on the back first) Matters need to be refilled on this page) Wave · — I! --- Order --------- line. Printed by Shelley Consumer Cooperative of Intellectual Property Bureau of Ministry of Economic Affairs 468 085 a? __B7 V. Description of Invention (1) On the substrates 91a and 91b, which are formed by patterning, respectively, the insulating layers 93a and 93b and the alignment layers 94a and 9 are formed if necessary. Furthermore, if necessary, a rubbing treatment is performed. And the calibration process by ultraviolet irradiation is performed on the calibration layers 94a and 94b. Thereafter, on at least one of the substrates, for example, on the substrate 91b, a sealing resin 96 system containing a spacer 95 'is used. The spacer 9S is spread on another substrate 91a, and a polymer material 97 having a liquid crystal component 98 dispersed therein is dropped. The substrates 91a and 91b are dropped in a manner described in relation to the second embodiment. Laminated and joined. Then, for example, if light hardened When grease is used as the polymer material, the photocurable resin is polymerized by irradiation of light. The following is a clear example of the liquid crystal display element of the fourth embodiment. As the substrates, two layers of flexibility are used. A transparent conductive film FST-5352 is used, and a transparent electrode is formed on the substrates in a manner described in relation to the second embodiment. On the electrodes formed on the substrates, an insulating layer is formed. The alignment layer is formed in a manner described in relation to the second embodiment. The above-mentioned spacer SP220 having a particle diameter of 20 / zm is mixed with a thermoplastic resin (polyester resin) Aronmelt PES-360SA40 (by Three Bond Co., Ltd. (Manufactured), and it is formed on one of the substrates as a sealing resin by a screen printing method in the formation of a ring along the side as shown in FIG. 10. In the other On the substrate, the spacer SP220 is spread. What is ready to be used as the display medium is an 85wt% liquid crystal portion and 15wt ° / poly. 39 This paper is again applicable to the Chinese National Standard (CNS) A4 regulations. (210 X 297 mm) (Please read the precautions on the back before filling out this page) d ---- Order --------- line · Printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economy 468085 B7 5 2. Description of the invention (0) A mixture of materials. As a liquid crystal part, a nematic liquid crystal E8 containing a chiral reagent S811 below 12wt ° / 〇 (ordinary refractive index η () = 1,525, and the directions of the refractive index are all The opposite sex ^ 11 = 0.246) (manufactured by Merck &amp; Company) was used. As the polymer material, a UV-curing type acrylic monomer RU8H (refractive index = 1.526) containing a photopolymerization initiator Darocur 1173 (manufactured by Nagase-Ciba Co., Ltd.) of 10 wt% or less is included. (Made by Kayaku Co., Ltd.) is used. This display medium is landed on a substrate, and the two substrates are laminated and bonded by using the laminating apparatus shown in Figs. 12 to 15 in a manner described in relation to the second embodiment. After the substrates were laminated, an ultraviolet light having a wavelength of 365 nm was irradiated from an ultra-high pressure mercury lamp at GOOmJ / cm2 to polymerize the acrylic monomer. Furthermore, if necessary, a heating / cooling process may be provided before or after this process. In this manner, a liquid crystal display element having a polymer dispersed therein was fabricated. During the manufacture of this element, the process of filling the display medium between the substrates can be performed efficiently, and the air bubbles hardly penetrate into the display medium. Other Embodiments The liquid crystal light modulating element according to the present invention, its manufacturing apparatus and manufacturing method are not limited to the above-mentioned embodiments. The composition of the liquid crystal component, the materials of the substrates, the adhesives, and the like can be arbitrarily selected. Although the laminating devices described in the above-mentioned embodiments are 40 (please read the precautions on the back before filling this page). Clothing !!-Order --------- line. Ministry of Economic Affairs The paper size printed by the Intellectual Property Bureau staff consumer cooperatives is in accordance with the Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 468 085 __B7__ V. Description of the invention 0 /) There are two rollers, namely the pressure roller and the pressure roller Type of Tight / Heated Roller 'Laminating device can still have three or more rollers. In the case of a lamination device having three or more light weights, it is preferable that the roller 'located further downstream in the direction of substrate movement exerts more pressure. Likewise, the heating roller is preferably located at the most downstream position. In addition, it is possible to provide only one pressing / heating roller in a laminating apparatus. In the laminating apparatus described in the above embodiments, the trailing end of a substrate is held by a pair of pinch rollers, and the pinch rollers are moved up and down by a spool. However, the end of the substrate can be clamped on a flat plate that moves with a hot flat plate or a row of rollers. Any mechanism can be adopted as long as the mechanism can hold the end of the upper substrate at a prescribed position away from the lower substrate when the substrates are moved. Furthermore, in the laminating apparatus described in the above embodiments, an X-Y robot mechanism is employed to allow an injector that dispenses liquid crystal components to move freely below the hot plate. Other methods can also be used for the distribution of liquid crystal components. For example, the injector may be capable of moving only in a direction across the substrate. Similarly, it is possible to provide a plurality of fixed injectors or slit-shaped supply ports arranged in a direction across the substrate, or a mold applicator at a position that does not interfere with the laminating operation. The spring supplying the pressure of the pressure roller and the pressure / heating roller may be replaced by an air pressure mechanism such as a pneumatic cylinder. Although the present invention has been described in relation to the above preferred embodiments, 41 The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) -------- Order ------- • line, J. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 6 8 08 5 V. Description of the invention (jealousy), but it should be noted that Various changes and modifications are possible for those skilled in the art. Such changes and modifications are considered to be within the scope of the present invention. (Please read the business matters on the reverse side before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 42 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

4 68 08 5 8 88 8 ABCD β 正4 68 08 5 8 88 8 ABCD β positive (請先聞讀背面之注意事項再填寫本頁) 1. —種用於製造一液晶光調變元件(10、20、20’、90) 之裝置,該元件係包含一第一基板(la、21a、91a)以及一 第二基板(lb、21b、9lb),該些基板中至少一基板是撓性 的,並且—液晶層係塡在該第一(la、21a、91a)與第二基 板(lb、21b、91b)之間,該裝置係包括: 一個其上將置放該第一基板(la、21a、91a)的支撐構 件(6、30); 一個用以分配一種液晶材料(28、98)至該第一基板(la 、21a、91a)之上的分配器(41); 一個用以與該支撐構件(6、30)配合來將該第二基板 (lb、21b、91b)壓靠在該其上已經分配有骸液晶材料(28、 98)的第一基板(la、21a、91a)之壓緊器(7、50); 一個用以加熱該支撐構件(6、30)與該壓緊器(7、50)其 中至少一個的加熱器(32、53” 經濟部智慧財產局員工消費合作社印製 一個將該壓緊器(7、50)相對於該第一(la、21a、91a) 與第二基板(lb、21b、91b)移動之機構,因而在該支撐構 件(6、30)與壓緊器(7、50)之間,該第一(la、21a、91a)與 第二基板(lb、21b、91b)係從其前端邊緣而在被加熱之下 彼此相對地被壓下;以及 一個夾持該第二基板(lb、21b、91b)之一尾端邊緣來 保持該第二基板(lb、21b、91b)之尾端邊緣遠離該第一基 板(la、21a、91a)的夾持器(70)。 2. 如申請專利範圍第1項之裝置,其中該支撐構件(6 、30)係包括一個具有平坦表面之工作台。 本紙張尺度適用中國國家榇準(CNS ) A4規格(21〇&gt;&lt;297公嫠)(Please read the precautions on the back before filling out this page) 1. —A device for manufacturing a liquid crystal light modulation element (10, 20, 20 ', 90), which contains a first substrate (la 21a, 91a) and a second substrate (lb, 21b, 9lb), at least one of the substrates is flexible, and the liquid crystal layer is located between the first (la, 21a, 91a) and the second Between the substrates (lb, 21b, 91b), the device includes: a support member (6, 30) on which the first substrate (la, 21a, 91a) will be placed; and a device for distributing a liquid crystal material ( 28, 98) to the distributor (41) on the first base plate (la, 21a, 91a); a second base plate (lb, 21b, 91b) to cooperate with the support member (6, 30) ) A pressing device (7, 50) pressed against the first substrate (la, 21a, 91a) on which the skeletal liquid crystal material (28, 98) has been distributed; a heating device (6, 30) ) And at least one heater (32, 53) of the compactor (7, 50) prints a compactor (7, 50) relative to the first (la , 21a, 91a) is a mechanism that moves with the second substrate (lb, 21b, 91b), so between the support member (6, 30) and the compactor (7, 50), the first (la, 21a, 91a) and The second substrate (lb, 21b, 91b) is pressed relative to each other from its front edge while being heated; and a tail edge of one of the second substrates (lb, 21b, 91b) is held to hold The trailing edge of the second substrate (lb, 21b, 91b) is far from the holder (70) of the first substrate (la, 21a, 91a). 2. The device according to item 1 of the patent application scope, wherein the support The components (6, 30) include a work surface with a flat surface. This paper size applies to China National Standard (CNS) A4 (21〇 &gt; &lt; 297cm) rt ”摘.充1 468085 夂、申請專利範圍 3. 如申請專利範圍第2項之裝置’其中該機構將該壓 緊器(7、50)線性地移動在一個平行於該工作台之平坦表面 的方向上。· 4. 如申請專利範圍第2項之裝置,其中該機構將該工 作台線性地移動在一個平行於該工作台之平坦表面的方向 上。 5. 如申請專利範圍第1項之裝置,其中該支撐構件(6 、30)係包括一個用以將該第一基板(la、21a、91a)吸引至 該支撐構件(6、30)的一表面上之吸盤(31)。 6. 如申請專利範圍第1項之裝置,其中該壓緊器(7、 5〇)係包括至少一個輥(51、52),其係能夠在該壓緊器(7、 5〇)相對於該支撐構件(6、30)移動時轉動。 7. 如申請專利範圍第1項之裝置,其中該分配器(41) 係分配該液晶材料(28、98)至由該支撐構件(6、30)所支撐 之該第一基板(la、21a、91a)之上。 8·—種用於製造一液晶光調變元件(1〇、20、20’、90) 的方法,該元件係包含一第一基板(la、21a、91a)以及一 第二基板(lb、21b、91b),該些基板中至少一基板是撓性 的,並且一液晶層係塡在該第一(la、21a、91a)與第二基 板(lb、21b、91b)之間,該方法係包括步驟有: (a) 將該第一基板(la、21a、91a)置放在一個支撐構件 (6 ' 30)之上,並且分配一種液晶材料(2S、98)至該第一基 板(la、21a、91a)之上;並且 (b) 在步驟(a)執行之後,在夾持該第二基板(lb、21b、 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐〉 (請先閱讀背面之注意事項再填寫本頁) ;-------—訂 ---1!!^· 經濟部智慧財產局員工消費合作社印製 468 085 A8 B8 C8 D8 年 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 视3_27 9lb)之一尾端邊緣來保持該第二基板(lt&gt;、21b、9lb)之遠 端邊緣遠離該第一基板(la、21a、91a)之下,將該第二基 板(lb、21b、91b)之一前端邊緣置放在該第一基板(la、21a 、9la)之上’並且在加熱該第—(la、2ia ' 91a)與第二基板 (lb、21b、91b)之下’將該第二基板(ib、21b ' 91b)從其前 端邊緣壓靠該第一基板(la、21a、91a)。 9_如申請專利範圍第8項之方法,其中: 該支撐構件(6、30)係包括一個具有平坦表面之工作台 ;並且 該步驟(b)係包括步驟: (bl)在〜個平行於該工作台之平坦表面的方向上線性 地移動該壓緊器(7、50)。 1〇·如申請專利範圍第8項之方法,其中: 該支撐構件(6、30)係包括一個具有平坦表面之工作台 :並且 該步驟(b)係包括步驟: (bl)在一個平行於該工作台之平坦表面的方向上線性 地移動該支撐構件(6、30)。 11.如申請專利範圍第8項之方法,其中該步驟(a)係包 括步驟: (al)吸住該第一基板(ia、21a、91a)以將該第一基板 (la、21a、9la)吸引至該支撐構件(6、30)上。 12_如申請專利範圍第8項之方法,其中該步驟(a)係包 括步驟: 3 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公楚) ί請先閱讀背面之注意事項再填寫本頁) 裝--------訂—----^ 六、申請專利範圍 468 085 90. 3, 2f (al)將該第一基板(la、21a、91a)置放在該支撐構件(6 、30)上;並且 (a2)在步驟(al)之後,將該液晶材料(28、98)分配至該 第一基板(la、21a、91a)之上。 13. 如申請專利範圍第8項之方法’其中在步驟(a)中所 分配之液晶材料(28、98)係在步驟(b)中均勻地散開。 14. 如申請專利範圍第8項之方法’其更包括步驟: (c)在該第一(la、21a、91a)與第二基板(lb、21b、91b) 中至少一個基板上提供一種黏著劑(29)。 15. 如申請專利範圍第Η項之方法’其中該步驟(b)係 包括步驟: (M)藉由將該第二基板(lb、21b、91b)逐漸地從前端邊 緣置放在該第一基板(la、21a、91a)之上,以均勻地散開 該液晶材料(28、98):並且 (b2)藉由該黏著劑(29)並且在透過該第一(la、21a、 91a)與第二基板(lb、21b、91b)來加熱該黏著劑(29)之下、 將該第二基板(lb、21b、91b)壓靠該第一基板(la、21a、 91a)來將該第一基板(la、21a、91a)與該第二基板(lb、21b 、91b)接合起來。 16. 如申請專利範圍第14項之方法’其中該黏著劑 (29)係被設置以連續性地圍繞一個光調變區域。 17. —種用於製造一液晶光調變元件(10、20、20’、90) 的方法,該元件係包含一第一基板(la、21a、91a)以及一 第二基板(lb、21b、9lb),該些基板中至少一基板是撓性 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝— II訂-!—許 經濟部智慧財產局員工消費合作社印製 4 68 〇85rt "Extract. Charge 1 468085 夂, patent application scope 3. For the device of patent application scope item 2, where the mechanism linearly moves the compactor (7, 50) on a flat surface parallel to the table · The device according to item 2 of the scope of patent application, wherein the mechanism linearly moves the table in a direction parallel to the flat surface of the table. 5. As the item 1 of scope of patent application The device, wherein the supporting member (6, 30) includes a suction cup (31) for attracting the first substrate (la, 21a, 91a) to a surface of the supporting member (6, 30). 6 The device according to item 1 of the patent application scope, wherein the compactor (7, 50) comprises at least one roller (51, 52), which can be compared with the compactor (7, 50). The supporting member (6, 30) rotates when moving. 7. For the device in the scope of patent application item 1, wherein the distributor (41) distributes the liquid crystal material (28, 98) to the supporting member (6, 30). On the first substrate (la, 21a, 91a) supported. 8 · —a type for manufacturing a liquid crystal light modulation element (10, 2 0, 20 ', 90), the element system includes a first substrate (la, 21a, 91a) and a second substrate (lb, 21b, 91b), at least one of the substrates is flexible, And a liquid crystal layer is located between the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b). The method includes the steps of: (a) placing the first substrate (la, 21a) 91a) is placed on a support member (6'30), and a liquid crystal material (2S, 98) is allocated on the first substrate (la, 21a, 91a); and (b) in step (a ) After the implementation, the second substrate (lb, 21b, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page);- ------— Order --- 1 !! ^ · Printed by the Consumers 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 468 085 A8 B8 C8 D8 Printed by the Consumers' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. The scope of patent application is 3_27 9lb) to keep the distal edge of the second substrate (lt &gt;, 21b, 9lb) away from under the first substrate (la, 21a, 91a), A front edge of one of the second substrates (lb, 21b, 91b) is placed on the first substrate (la, 21a, 9la), and the first substrate (la, 2ia, 91a) and the second substrate ( lb, 21b, 91b) underneath the second substrate (ib, 21b, 91b) against the first substrate (la, 21a, 91a) from the front edge thereof. 9_ The method of claim 8 in the scope of patent application, wherein: the supporting member (6, 30) includes a table having a flat surface; and the step (b) includes steps: (bl) in ~ parallel to The compactors (7, 50) are moved linearly in the direction of the flat surface of the table. 10. The method according to item 8 of the scope of patent application, wherein: the supporting member (6, 30) includes a table with a flat surface: and the step (b) includes steps: (bl) in a parallel to The support member (6, 30) is linearly moved in the direction of the flat surface of the table. 11. The method according to item 8 of the scope of patent application, wherein step (a) comprises the steps of: (al) holding the first substrate (ia, 21a, 91a) to hold the first substrate (la, 21a, 9la) ) Is attracted to the supporting members (6, 30). 12_ If you apply for the method of item 8 in the scope of patent application, where step (a) includes the steps: 3 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297). Please read the notes on the back first (Fill in this page again) Installation -------- Order ----- ^ VI. Application scope 468 085 90. 3, 2f (al) Place the first substrate (la, 21a, 91a) On the support member (6, 30); and (a2) after step (al), distribute the liquid crystal material (28, 98) onto the first substrate (la, 21a, 91a). 13. The method according to item 8 of the scope of patent application, wherein the liquid crystal material (28, 98) distributed in step (a) is uniformly dispersed in step (b). 14. The method according to item 8 of the scope of patent application, which further comprises the steps of: (c) providing an adhesive on at least one of the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b) Agent (29). 15. The method according to item (1) of the scope of patent application, wherein step (b) includes steps: (M) by gradually placing the second substrate (lb, 21b, 91b) from the front edge to the first On the substrate (la, 21a, 91a) to evenly spread the liquid crystal material (28, 98): and (b2) through the adhesive (29) and through the first (la, 21a, 91a) and The second substrate (lb, 21b, 91b) is heated under the adhesive (29), and the second substrate (lb, 21b, 91b) is pressed against the first substrate (la, 21a, 91a) to place the first substrate A substrate (la, 21a, 91a) is bonded to the second substrate (lb, 21b, 91b). 16. The method according to item 14 of the patent application, wherein the adhesive (29) is arranged to continuously surround a light modulation region. 17. —A method for manufacturing a liquid crystal light modulation element (10, 20, 20 ', 90), which element comprises a first substrate (la, 21a, 91a) and a second substrate (lb, 21b) , 9lb), at least one of the substrates is flexible. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page). -! — Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 68 〇85 六、申請專利範圍Scope of patent application 1 27 的,一種液晶材料(28、98)係塡在該第一(la、21a、9la)與 第二基板(lb、21b、91b)之間,並且一密封(26、96)係圍繞 該液晶材料(28、98)以避免該液晶材料(28、98)洩漏,該方 法係包括步驟有: (a) 將該密封(26、96)設置到該第一(la、21a、91a)與第 二基板(lb、21b、9lb)中至少一個基板上,該步驟(a)係包 含步驟有: (al)將未硬化的密封(26、96)設置在該第一(ia、21a、 91a)與第二基板(lb、21b、91b)中至少一個基板上;並且 (a2)在步驟(al)之後,將該密封(26、96)不完全地加以 硬化; (b) 在該第一基板(la、21a、91a)之上分配該液晶材料 (28、98);並且 (c) 在步驟⑷與⑻的執行之後,將該第二基板(lb、21b 、91b)置放在該第一基板(la、21a、91a)之上,並且硬化該 密封(26、96)來將該第一(la、21a、91a)與第二基板(lb、 21b、91b)接合起來。 經濟部智慧財產局員工消費合作社印黎 (請先閱讀背面之注意事項再填寫本頁} 1 18·如申請專利範圍第Π項之方法,其中該密封(26、 96)在步驟(a)中係被設置在該第二基板(lb、21b、91b)之上 19. 如申請專利範圍第17項之方法,其中該密封(26、 96)在步驟(a)中係被設置以連續性地圍繞二個光調變區域。 20. 如申請專利範圍第17項之方法,其更包括步驟: (d)將該第一基板(la、21a、91a)置放在一個支撐構件 本紙張尺度適用t國國家標準(CNS〉A4規格(2KM 297公釐) 468085 A8 BS C8 D8 六、申請專利範圍1 27, a liquid crystal material (28, 98) is placed between the first (la, 21a, 9la) and the second substrate (lb, 21b, 91b), and a seal (26, 96) surrounds the The liquid crystal material (28, 98) prevents the liquid crystal material (28, 98) from leaking. The method includes the steps of: (a) setting the seal (26, 96) to the first (la, 21a, 91a) and On at least one of the second substrates (lb, 21b, 9lb), the step (a) includes the steps of: (al) setting an unhardened seal (26, 96) on the first (ia, 21a, 91a) ) And at least one of the second substrate (lb, 21b, 91b); and (a2) after step (al), the seal (26, 96) is incompletely hardened; (b) on the first substrate The liquid crystal material (28, 98) is distributed on the substrates (la, 21a, 91a); and (c) after the execution of steps ⑷ and ⑻, the second substrate (lb, 21b, 91b) is placed on the first A substrate (la, 21a, 91a), and the seal (26, 96) is hardened to join the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b). Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, Yin Li (please read the precautions on the back before filling out this page) 1 18 · If the method of applying for the scope of the patent No. Π, the seal (26, 96) is in step (a) The method is provided on the second substrate (lb, 21b, 91b). 19. The method according to item 17 of the patent application, wherein the seal (26, 96) is provided continuously in step (a). Surrounds two light modulation areas. 20. If the method of the scope of patent application No. 17 further includes the steps: (d) the first substrate (la, 21a, 91a) is placed on a supporting member, the paper size is applicable National standard of t country (CNS> A4 specification (2KM 297 mm) 468085 A8 BS C8 D8 3· 27 (6、30)之上, 其中該步驟(b)係在步驟(d)之後被執行&quot; 21·如申請專利範圍第17項之方法,其中該步驟(b)係 包括步驟: (bl)將該第一基板(la、21a、9la)置放在一個支撐樽件 (6、30)之上;並且 (b2)在該支撐構件(6、30)上所置放的第一基板(la、 2U、91a)上分配該液晶材料(28、98) ° 22. 如申請專利範圍第17項之方法’其更包括步驟: (d)在步驟(c)之前’設置一個樹脂結構(27)到該第一(la 、:21a、91a)與第二基板(lb、21b、91b)中至少一個基板上 、以被置放在一個光調變區域中,該樹脂結構(27)爲不完 全被硬化的, 其中該樹脂結構(27)也在步驟(c)之中被硬化。 23. 如申請專利範圍第I7項之方法,其中該步驟(0)係 包括步驟: (cl)將該第一基板(la、21a、91a)壓靠該第二基板(lb 、21b、91b); (c2)加熱該密封(26、96)以軟化該密封(26、96);並且 (c3)在步驟(c2)之後’將該密封(26、96)冷卻以硬化該 密封(26 ' 96)。 24. 如申請專利範圍第23項之方法,其中該些步驟(c2) 與(c3)係在步驟(cl)的期間加以執行。 25. —種液晶光調變元件、20 ' 20’、90),其係包括 f請先閱讀背面之注意事項再填寫本頁} -裝-------—訂.----1!·^ 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公愛) 463 085 A8B8C8D8 年3.27 (6, 30), where step (b) is performed after step (d) &quot; 21. If the method of the 17th scope of the patent application, the step (b) includes steps: (bl) placing the first substrate (la, 21a, 9la) on a supporting bottle (6, 30); and (b2) placing the first substrate on the supporting member (6, 30) Dispose the liquid crystal material (28, 98) on the substrate (la, 2U, 91a) ° 22. If the method of the scope of patent application No. 17 further includes steps: (d) before step (c), set a resin structure (27) to at least one of the first (la ,: 21a, 91a) and the second substrate (lb, 21b, 91b) to be placed in a light modulation area, the resin structure (27) Is incompletely hardened, wherein the resin structure (27) is also hardened in step (c). 23. The method according to item I7 of the patent application scope, wherein the step (0) comprises the steps: (cl) pressing the first substrate (la, 21a, 91a) against the second substrate (lb, 21b, 91b) (c2) heating the seal (26, 96) to soften the seal (26, 96); and (c3) after step (c2) 'cool the seal (26, 96) to harden the seal (26' 96 ). 24. The method of claim 23, wherein the steps (c2) and (c3) are performed during the step (cl). 25. — a kind of liquid crystal light modulation element, 20 '20', 90), which includes f, please read the precautions on the back before filling out this page}-装 -------— Order .---- 1! · ^ Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The paper size is applicable to the Chinese National Standard (CNS) A4 (210 X 297 public love) 463 085 A8B8C8D8 90· 3. 2? 六、申請專利範圍 一第一基板(la、21a、91a)以及一第二基板(lb、21b、 91b),該些基板中至少一基板是撓性的; 一種塡在該第一(la、21a、91a)與第二基板(lb、21b、 91b)之間的液晶材料(28、98);以及 一圍繞該液晶材料(28、98)以避免該液晶材料(28、98) 洩漏的密封(26、96); 其中該液晶光調變元件(10、20、20’、90)之製造係藉 由執行步驟有: (a) 將該密封(26、96)設置到該第一(la、21a、91a)與第 二基板(lb、21b、91b)中至少一個基板上,該步驟(a)係包 含步驟有: (al)將未硬化的密封(26、96)設置在該第一(la、21a、 91a)與第二基板(lb、21b、91b)中至少一個基板上;並且 (a2)在步驟(al)之後,將該密封(26、96)不完全地加以 硬化; (b) 在該第一基板(la、21a、91a)之上分配該液晶材料 (28 ' 98);並且 (c) 在步驟(a)與(b)的執行之後,將該第二基板(lb、21b 、91b)置放在該第一基板(la、21a、91a)之上,並且硬化該 密封(26 ' 96)來將該第一(la、21a、91a)與第二基板(lb、 21b、91b)接合起來。 26.—種用於製造一液晶光調變元件(10、20、20’、90) 的方法,該元件係包含一第一基板(la、21a、91a)以及一 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝·-------訂 ------— !^、·-.,- 經濟部智慧財產局員工消費合作社印製 4 68 08590 · 3.2? Sixth, the scope of patent application is a first substrate (la, 21a, 91a) and a second substrate (lb, 21b, 91b). At least one of the substrates is flexible; A liquid crystal material (28, 98) between the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b); and a liquid crystal material (28, 98) surrounding the liquid crystal material (28, 98) to avoid the liquid crystal material (28 , 98) leaking seal (26, 96); wherein the manufacturing of the liquid crystal light modulation element (10, 20, 20 ', 90) is carried out by: (a) setting the seal (26, 96) To at least one of the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b), the step (a) includes the steps of: (al) unhardened seal (26, 96 ) Is disposed on at least one of the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b); and (a2) after step (al), the seal (26, 96) is not Fully hardened; (b) dispensing the liquid crystal material (28'98) on the first substrate (la, 21a, 91a); and (c) after performing steps (a) and (b), The second substrate (lb, 21b, 91b) is placed On the first substrate (la, 21a, 91a), and the seal (26'96) is hardened to join the first (la, 21a, 91a) and the second substrate (lb, 21b, 91b). 26. A method for manufacturing a liquid crystal light modulation element (10, 20, 20 ', 90), the element includes a first substrate (la, 21a, 91a) and a paper size applicable to Chinese national standards (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling out this page) Installation · ------- Order --------! ^, ·-.,-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 68 085 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 -'•打 第二基板(lb、21b、91b),該些基板中至少一基板是撓性 的,一種液晶材料(28、98)係塡在該第一(la、21a、9la)與 第二基板(lb、21b、91b)之間,並且一密封(26、96)係圍繞 該液晶材料(28、98)以避免該液晶材料(28、98)洩漏,該方 法係包括步驟有: 0)將該密封(26、96)設置到該第二基板(lb、21b、 91b)上; (b) 在該第一基板(la、2la、9la)之上分配該液晶材料 (28、98);並且 (c) 在步驟(a)與(b)的執行之後’將該第二基板(lb、21b 、91b)置放在該第一基板(la、21a、91a)之上’並且硬化該 密封(26、96)來將該第一(la、21a、91a)與第二基板(ib、 21b、91b)接合起來。 27.如申請專利範圍第26項之方法,其中該步驟(b)係 包括步驟: (M)將該第一基板(la、21a、91a)置放在一個支撐樽件 (6、30)之上;並且 (b2)在該支撐構件(6、30)上所置放的第一基板(la、 21a、91a)上分配該液晶材料(28、98)。 (請先閱讀背面之注意事項再填寫本頁) ! ί _ !^_!!^ 本紙張尺度適用中國國家標準(CNS)A4規格&lt;21〇x 297公釐〉Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. Scope of patent application-'• Second substrate (lb, 21b, 91b), at least one of these substrates is flexible, a liquid crystal material (28, 98) Tethered between the first (la, 21a, 9la) and the second substrate (lb, 21b, 91b), and a seal (26, 96) surrounds the liquid crystal material (28, 98) to avoid the liquid crystal material (28, 98) leakage, the method includes the steps of: 0) setting the seal (26, 96) on the second substrate (lb, 21b, 91b); (b) on the first substrate (la, 2la, 9la) above the liquid crystal material (28, 98); and (c) after the execution of steps (a) and (b) 'place the second substrate (lb, 21b, 91b) on the first A substrate (la, 21a, 91a) 'and the seal (26, 96) are hardened to join the first (la, 21a, 91a) and the second substrate (ib, 21b, 91b). 27. The method of claim 26, wherein step (b) includes steps: (M) placing the first substrate (la, 21a, 91a) on a supporting bottle (6, 30) And (b2) the liquid crystal material (28, 98) is distributed on the first substrate (la, 21a, 91a) placed on the support member (6, 30). (Please read the precautions on the back before filling out this page)! Ί _! ^ _ !! ^ This paper size applies to China National Standard (CNS) A4 specifications &lt; 21〇x 297 mm>
TW088118939A 1998-11-11 1999-11-01 A liquid crystal light modulating device, and a manufacturing method and a manufacturing apparatus thereof TW468085B (en)

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