TW457192B - Method for producing log skin for building material and product thereof - Google Patents
Method for producing log skin for building material and product thereof Download PDFInfo
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- TW457192B TW457192B TW89114568A TW89114568A TW457192B TW 457192 B TW457192 B TW 457192B TW 89114568 A TW89114568 A TW 89114568A TW 89114568 A TW89114568 A TW 89114568A TW 457192 B TW457192 B TW 457192B
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457192457192
五、發明說明(l) 本發明係有關於一種建材用之原木皮,特別是指一種 可提供製程簡易及節省製造成本等功效的建材用之原木 製造方法及其產品者。 反 按’ 一般木工裝潢用的原木皮黏合構造,主要係將原 木樹材以機械加工方式先予刨切或捲切成極薄之木質皮層 ,再於該木質皮層上均勻塗佈適量之樹脂,並貼附一纖維 紙層,最後,於纖維紙層上均勻塗佈有熱溶膠層,待熱溶 膠層乾固黏著於纖維紙層後,即可製成習知原木皮產品; ^ ’習知原木皮產A,用於木工I潢作業時,須先利用如 專用熨斗使原木皮上之熱溶膠層溶解而具有黏著性,方 進行貼設之作業,惟,對於轉角處或死角處通 專用褽斗達到貼設目的,故,習知原木皮產品施工較= 另有一種 係先將 11上均 ,再於 層12均 PE防水 原木樹 勻塗佈 不織布 勻分佈 層之背 一自黏之撕紙 須再貼 雜,且 ,於製 本 合一PE 因PE防 造成本 材切成極 適量之亞 層1 3上均 於木質皮 膠紙層1 4 ;惟,該 防水層之 水層之背 亦相對提 明人係有 皮產品,其 薄之木質皮 克力膠層12 勻塗佈亞克 層11上後, ,而使該ΡΕ 原木皮產品 背膠紙層14 膠紙層1 4單 局。 感於前述習 係如第一圖所 示,主要 木質皮層 並貼附一不織布層13 層11,再於該 力膠層12,當 於未乾涸前予 防水層之背膠 1,於生產製 ,不僅在製造 價成本亦較昂 亞克力膠 以貼合一 紙層1 4成 造上,必 上較為複 貴,是以 知原木皮之製作及使用V. Description of the invention (l) The present invention relates to a log for building materials, and more particularly to a method for manufacturing a log for building materials and a product thereof which can provide a simple process and save manufacturing costs. Reverse pressing 'Log veneer bonding structure for general carpentry decoration is mainly to cut or roll the raw tree material into a very thin wood veneer by mechanical processing, and then evenly coat an appropriate amount of resin on the wood veneer. A fiber paper layer is attached, and finally, a hot sol layer is evenly coated on the fiber paper layer. After the hot sol layer is firmly adhered to the fiber paper layer, a conventional raw veneer product can be made; ^ '习 知The original veneer A is used for woodworking I decoration operations, such as the use of a special iron to dissolve the hot sol layer on the original veneer and have adhesiveness, only for placement operations, but for corners or dead ends The bucket achieves the purpose of installation. Therefore, the construction of the original veneer product is relatively easy. Another method is to firstly coat the 11th and then the 12th PE waterproof log trees evenly coated with a non-woven uniformly distributed back of the layer. A self-adhesive tear The paper must be affixed again, and the material is cut into a very suitable amount of sublayers 1 3 on the wood-based adhesive paper layer 1 4 on the basis of PE and PE prevention; however, the back of the water layer of the waterproof layer is also Relatively speaking, people have leather products, and their thin wood Paper glue 12 grams uniform coating layer 11 Bu Yake after, so that the logs Paper products back ΡΕ 14 14 Board single layer adhesive tape adhesive tape layer. Feeling that the aforementioned habit is shown in the first figure, the main woody skin layer is attached with a non-woven fabric layer 13 layer 11, and then the adhesive layer 12, when the adhesive layer 1 is applied to the waterproof layer before drying, in production, Not only is the manufacturing cost more expensive, but it is also more expensive to affix a paper layer with 14% of acrylic glue, which is more expensive. It is based on the production and use of the original veneer.
五'發明說明(2) 上仍不夠完善,以至存在有上述之缺失,於是乃憑其多年 從事於相關的工作經驗,加以潛心研究構思,終研發出本 發明。 故,本發明之主要目的,係在提供一種原木皮製造方 法,俾以達到製程簡易及節省製造成本等功效者。 本發明之另一目的係在於提供一種原木皮產品,俾使 木工裝潢之成本可降低者。 依據上述之目的,本發明之主要特徵係在於與木質皮 層相互貼合之保護層上均勻塗佈有一具黏著性之聚合膠層 該聚合膠層係至少含有醋酸乙烯、乙烯、亞克力共聚物 等成份,而俟聚合膠層乾固黏著於保護層之後,即可製成 原木皮產品;並籍該原木皮產品之保護層上塗佈有聚合膠 層,俾使在木工裝潢貼設作業時,僅須於聚合膠層上塗抹 曱苯或二曱苯溶液,即可使聚合膠層因化學反應溶解,而 回復原有之黏著力,進而能達到製程簡易及節省製造成本 之功效者。 緣是,本發明建材用之原木皮製造方法及其產品,該 製造方法主要係依序包含有備製步驟、塗覆步驟、貼合步 驟、以及膠層黏著步驟等步驟;首先於備製步驟中,備製 ^ 一經平切或捲切之木質皮層;之後,於塗覆步驟中,將 木質皮層均勻塗佈有一樹脂層;再者,該貼合步驟係於塗 佈有樹脂層之木質皮層上貼附一保護層;然後於膠層黏著 步驟中,於該保護層上均勻塗佈含有醋酸乙烯約6 5〜7 5 %、 乙烯約1 5〜2 5 %以及亞克力共聚物約1 0〜1 5 %等成份所混合的The 5 'invention description (2) is still not perfect enough, so that the above-mentioned defects exist. Therefore, based on his many years of working experience in related work, he devoted himself to researching and conceiving and finally developed the invention. Therefore, the main object of the present invention is to provide a method for manufacturing a raw veneer, so as to achieve the advantages of simple manufacturing process and saving manufacturing cost. Another object of the present invention is to provide a raw veneer product, which can reduce the cost of woodworking decoration. According to the above purpose, the main feature of the present invention is that a protective adhesive layer is uniformly coated on the protective layer which is in contact with the wood skin layer. The polymeric adhesive layer contains at least vinyl acetate, ethylene, acrylic copolymer and other components. After the polymer glue layer is dry-adhered to the protective layer, the original veneer product can be made; and the polymer glue layer is coated on the protective layer of the original wood veneer product. The polymer glue layer must be coated with toluene or dibenzobenzene solution to dissolve the polymer glue layer due to the chemical reaction and restore the original adhesive force, thereby achieving the effect of simple process and saving manufacturing cost. The reason is that the method for manufacturing raw veneer for building materials of the present invention and the product thereof, the manufacturing method mainly includes a preparation step, a coating step, a lamination step, and an adhesive layer adhesion step in order; first, in the preparation step In the preparation, ^ the wood skin layer that has been cut flat or rolled; then, in the coating step, the wood skin layer is evenly coated with a resin layer; further, the bonding step is based on the wood skin layer coated with the resin layer A protective layer is affixed thereon; then, in the adhesive layer adhesion step, the protective layer is uniformly coated with about 65 to 75% of vinyl acetate, about 15 to 25% of ethylene, and about 10 to about acrylic copolymer. 15% mixed with other ingredients
457192 五、發明說明(3) 聚合膠層, 木皮產品, 有一木質皮 於該樹脂層 含有醋酸乙 俾使在木工 或二甲苯溶 反應,而將 之黏著力, 達到製程簡 為期能 盡明確的瞭 如後: 並待聚 經由上 層,一 上之保 烯、乙 裝潢貼 液,即 乾固不 而於木 易及節 對本發 解,茲 合膠層 述步驟 塗佈於 護層以 烯、亞 設作業 可使聚 具黏性 工裝潢 省製造 明之目 舉本發 乾固黏 所製成 該木質 及於該 克力共 時,僅 合膠層 之聚合 上具有 成本之 的、功 明之較 著於保 之原木 皮層上 保護層 聚物等 須於聚 與曱笨 勝層溶 穩固貼 功效者 效、以 佳實施 護層上,而 皮產品,·^ 之樹腊層, 上另塗佈有 成份之聚合 合膠層上塗 或二甲笨發 解’使其回 設之功能, 〇 及構造特徵 例並配合圖 製成原 係包含 一貼合 一至少 膠層; 抹甲苯 生化學 復原有 進而能 有更詳 示說明 首先’請同時參閱第二圖與第三圊,其係本發明 實施例之製造方法流程示意圖及其立體分解示意圖,如 =所示’本實施例之製造方法係依序包含有備製步驟2、 塗覆步驟3、貼合步驟4以及膠層黏著步驟5等步驟;以 下茲就各步驟之製造方式詳述之: ’ 首先備製步驟2,其係備製有一經平切或捲切之 皮層71 ; 接著進行塗覆步驟3 ’其係於上一步驟之木質皮層 上均勻塗佈含有90%之美納命尿素樹脂(Melamine)與1〇% 之氣化錢(A mm ◦ n i u m c h 1 〇 r i d e )成份之樹脂層7 2 ; 然後於貼合步驟4中’將塗佈有樹脂層7 2之木質皮層457192 V. Description of the invention (3) Polymer glue layer, veneer product, there is a veneer in the resin layer containing acetic acid acetate to make it react in woodworking or xylene, and the adhesive force can reach the simple process. As follows: After waiting for polymerization, go through the upper layer, the first polyene and B decoration paste, that is, dry and not to solve the problem in the wood and the joint. The purpose of making the cohesive work and decoration of the province is to make the wood made of this dry and solid glue and synchronize the acrylic with only the cost of the polymerization of the glue layer. The upper protective layer polymer must be applied on the polymer and the stupid layer to dissolve and stabilize the effect, and the protective layer is best implemented, and the leather product, the wax layer of the ^, is additionally coated with a polymeric polymer glue layer The function of “coating or dimetholastic hair solution” to make it reset, 〇 and the structural characteristics examples and the drawing to make the original system includes a lamination and at least an adhesive layer; the application of toluene biochemical recovery can be explained in more detail. First, please refer to the second figure and the third figure at the same time, which is a schematic flow chart of the manufacturing method of the embodiment of the present invention and a three-dimensional exploded view thereof. , Coating step 3, bonding step 4 and adhesive layer bonding step 5; the following is a detailed description of the manufacturing method of each step: 'First prepare step 2, which is prepared by a flat cut or roll cut Skin layer 71; Next, the coating step 3 'is applied to the woody skin layer of the previous step to uniformly apply 90% of Melamine urea resin (Melamine) and 10% of gasification money (A mm ◦ niumch 1 〇ride ) The resin layer 7 2 of the composition; and then, in the bonding step 4, the wood skin layer coated with the resin layer 7 2
第6頁 五、發明說明¢4) 71上貼附一保護層73 ;其中,該保護層73係可為化學纖維 紙、或合成紙、或牛皮紙、或不織布、或宣紙:以及 最後於膠層黏著步驟5中,該保護層7 3上均勻塗佈含 有醋酸乙彿(Vinyl Acetate)約65〜75%、乙稀(Ethylene) 务:1 5、2 5 %,以及亞克力共聚物(A c r y 1 i c c ο ρ ο 1 y m e r e m u 1 s i 〇 n )約1 0〜1 5 % 等成份並具有黏著性之聚合膠層7 4, 並待聚合膠層74於空氣中自然乾固並黏著於保護層73上, 同時’乾固之聚合膠層7 4因與空氣接觸而喪失黏著性,如 此以製成原木皮產品者。 另外,本發明之聚合膠層74中另可添加有二笨基甲烷 二異氰酸醋丙二醇(Methy lone pheny lone Diisocy ornate, propylene glycol),而該聚合膠層7 4各成份之混合比例 係為約5 5〜6 5 %之醋酸乙烯、約15〜2 5 %之乙烯、約1 〇〜1 5 %之 亞克力共聚物及約5〜10 %之二苯基曱烷二異氰酸酯丙二醇 等成份者。 再者,經由上述步驟的實施’所製成之原木皮產品7 ’其係包含有一木質皮層71,一塗佈於該木質皮層71上之 樹脂7 2層,一貼合於該樹脂層7 2上之保護層7 3以及於該保 護層7 3上另塗佈含有醋酸乙烯、乙烯、亞克力共聚物等成 v/所混合之聚合膠層7 4 ;使得本發明之原木皮產品7在實 施貼設作業時’僅須於聚合膠層7 4上塗抹曱苯或二甲苯溶 液,即可使聚合膠層74回復原有之黏著力,而於木工裝潢 時具有穩固貼設之功能,以達到施工便捷及節省製造成本 之功效。Page 6 V. Description of the invention ¢ 4) A protective layer 73 is affixed to 71; wherein the protective layer 73 may be chemical fiber paper, or synthetic paper, or kraft paper, or non-woven fabric, or rice paper: and finally on the adhesive layer In the adhesion step 5, the protective layer 73 is uniformly coated with about 65 to 75% of Vinyl Acetate, Ethylene, and 15%, 25%, and acrylic copolymer (A cry 1). icc ο ρ ο 1 ymeremu 1 si 〇n) Approx. 1 0 ~ 15% and other adhesive polymer adhesive layer 7 4, and wait for the polymer adhesive layer 74 to dry in the air and adhere to the protective layer 73 At the same time, the 'dry solid polymer glue layer 74' loses adhesion due to contact with air, so as to make a raw veneer product. In addition, the polymer adhesive layer 74 of the present invention may further be added with dimethyl glycol (Methy lone pheny lone Diisocy ornate, propylene glycol), and the mixing ratio of the components of the polymer adhesive layer 74 is About 55 to 65% of vinyl acetate, about 15 to 25% of ethylene, about 10 to 15% of acrylic copolymer, and about 5 to 10% of diphenylmethane diisocyanate propylene glycol and other ingredients. In addition, the raw wood veneer product 7 made through the implementation of the above steps includes a wood veneer 71, a resin 7 2 layer coated on the wood veneer 71, and a resin layer 72 attached to the wood veneer 71. The protective layer 7 3 on top and another protective rubber layer 7 4 containing vinyl acetate, ethylene, acrylic copolymer, etc. are mixed on the protective layer 7 3; so that the original veneer product 7 of the present invention is applied. During the setting operation, only need to apply xylene or xylene solution on the polymer adhesive layer 74 to restore the original adhesive force of the polymer adhesive layer 74, and it has the function of stable installation during woodworking decoration to achieve construction Convenient and cost effective.
457192 五、發明說明(5) 由上述之説明’而將本發明與習知作一比較,當叮得 知本發明誠具有下列所述功效之增進: 1 ·製程簡易: 由於本發明之膠層黏著步驟中,於保護層上僅塗 佈有具黏著性之聚合膠層’使得本發明所製成之原木 皮產品在實施貼設作業時’僅須於聚合膠層上塗抹曱 苯或二甲笨溶液’即可使原來乾固不具黏性之聚合膠 層與曱苯或二甲笨產生化工反應,而回復原有之黏著 力,故,不須如習知於生產製造上,必須再貼合一 PE 防水層之背膠紙層’是以,本發明具有製種簡易之功 效0 2 ·能節省製造成本·· 如前所述,本發明在製造過程中,不須再貼合pE 防水層之背膠紙層,自然可節省單價較高之背膠紙層 的使用,是以,本發明確實具有節省製造成本之功效 者。 3 ·施工便捷: 由於本發明之原木皮產品,於保護層上塗佈有聚 ^ ^ ΐ,使得本發明所製成之原木皮產品在實施貼設 /夺,僅須於聚合膠層上塗抹甲苯或二甲苯溶液, 膠層回復原有之黏著力,而不須如習知塗 膠層之原木皮產Α,須先利用電贺斗使熱溶膠 IΪ鲂羽方具有黏著性’故本發明之原木皮產品於施 工上較S知具有便捷之功效產生。457192 V. Description of the invention (5) Comparing the present invention with the conventional knowledge from the above description, Dang Ding learns that the present invention has the following improvements: 1. Simple process: Because of the adhesive layer of the present invention In the adhesion step, the protective layer is coated with only an adhesive polymer adhesive layer, so that when the original veneer product made by the present invention is placed, it is only necessary to apply toluene or xylene on the polymer adhesive layer. Stupid solution 'can make the original dry and non-sticky polymer adhesive layer react with toluene or xylylene to restore the original adhesive force. Therefore, it is not necessary to paste it as it is used in manufacturing The self-adhesive paper layer of the all-in-one PE waterproof layer is, therefore, the invention has the effect of simple seed production. 0 2 · Can save manufacturing costs. · As mentioned above, the invention does not need to be laminated with pE waterproofing during the manufacturing process. The self-adhesive paper layer of the layer can naturally save the use of the higher-priced self-adhesive paper layer. Therefore, the present invention does have the effect of saving manufacturing costs. 3 · Convenient construction: As the original veneer product of the present invention is coated with polymer ^ ^ ΐ on the protective layer, the original veneer product made by the present invention can be applied / attached only by applying on the polymer glue layer. Toluene or xylene solution, the glue layer restores the original adhesive force, instead of the original veneer produced from the glue layer A, it is necessary to first use the electric bucket to make the hot melt I Ϊ 鲂 feather side have adhesion. Therefore, the present invention The original veneer products are more convenient to produce than the known ones.
第9頁 457192 圖式簡單說明 第一圖所示係習知另一原木皮產品之立體分解示意圖 〇 第二圖所示係本發明一較佳實施例之製造方法流程示 意圖。 第三圖所示係本發明一較佳實施例原木皮產品之立體 分解示意圖。 圖式中之參照號數: 2 備製步驟 3 塗覆步驟 4 貼合步驟 5 膠層黏著步驟 7 原木皮產品 71 木質皮層 72 樹脂層 73 保護層 74 聚和膠層Page 9 457192 Brief description of the diagram The first diagram is a three-dimensional exploded schematic diagram of a conventional raw veneer product. The second diagram is a schematic diagram of the manufacturing method of a preferred embodiment of the present invention. The third figure shows a three-dimensional exploded view of a raw veneer product according to a preferred embodiment of the present invention. Reference numbers in the drawings: 2 Preparation steps 3 Coating steps 4 Bonding steps 5 Adhesive layer adhesion steps 7 Raw veneer products 71 Lignin layers 72 Resin layers 73 Protective layers 74 Polymerization and adhesive layers
第10頁Page 10
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TW89114568A TW457192B (en) | 2000-07-20 | 2000-07-20 | Method for producing log skin for building material and product thereof |
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TW89114568A TW457192B (en) | 2000-07-20 | 2000-07-20 | Method for producing log skin for building material and product thereof |
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