TW455557B - Automatic goods picking device and method of controlling same - Google Patents

Automatic goods picking device and method of controlling same Download PDF

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Publication number
TW455557B
TW455557B TW087114866A TW87114866A TW455557B TW 455557 B TW455557 B TW 455557B TW 087114866 A TW087114866 A TW 087114866A TW 87114866 A TW87114866 A TW 87114866A TW 455557 B TW455557 B TW 455557B
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TW
Taiwan
Prior art keywords
data
goods
plc
automatic
storage area
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TW087114866A
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Chinese (zh)
Inventor
Wei Jang
Sheng-Feng Liou
Hai-Jiau Suen
Jin-Liu Huang
Shiuan-Yi Shau
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Ind Tech Res Inst
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Priority to TW087114866A priority Critical patent/TW455557B/en
Priority to US09/181,746 priority patent/US6247890B1/en
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Publication of TW455557B publication Critical patent/TW455557B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • B65G1/1376Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on a commissioning conveyor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

Disclosed is an automatic goods picking device and method of controlling same, having a frame body that is provided with a support table and a rack on at least one side thereof. The rack is provided with a plurality of placement areas thereon. Each placement area includes two retainers provided on the rack and forms a stacked space with the support table. The rack is further provided with a level joint, and each retaining position is provided with a vertical joint to allow vertical and horizontal adjustment and motion of the retainers, such that after the predetermined position of the vertical joint of each retainer aligns with the predetermined position of the level join of the rack, the support table is formed with stacked spaces of various dimensions upon being locked with a locking member, so as to accommodate heights and widths of various goods. The device further includes a plurality of goods dispensing mechanisms that are provided on the bottom end of the support table to each correspond to the bottom ends of the placement areas, for dispensing goods within the placement areas. Further, a control construction includes a monitoring computer and a programmable PLC controller; the monitoring computer acts to grasp orders data and to transfer the data to the PLC controller in charge of controlling mechanical operations.

Description

45555 7 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明() 本發明係有關於自動揀貨機,詳而言之乃係指一種具 有彈性調整不同尺寸品項之自動揀貨裝置及提昇揀貨系統 效率之方法。 按,由於銷售據點愈趨少量多樣且為了節省庫存的時 5 間,因此倉儲中心需將各銷售據點所需的品項及數量正確 迅速的送傳各銷售點。由於人工揀貨費時且錯誤率高,而 一般自動倉儲揀貨又不適用於此種零散小批量的揀取方式, 因此有自動揀貨機之發明,而此種自動揀貨機之裝置、構 造對於藥品、化粧品、CD、錄影帶、香菸等盒裝物特別 10 適用。 習用自動揀貨機,如 U.S. ΡΑΤ ΝΟ·5,271,703「AUTOMATIC ORDER SELECTION SYSTEM CAPABLE OF RESPONDING TO SIMULTANEOUS ORDER REQUESTS」,其具有一 A 架體,在 架體上分別排列有多數個置物區,該各置物區上分別堆疊 15 有盒裝物,且該各置物區下方利用一貨品排出機構而以選 擇性排出至輸送機,再由該輸送機輸送至物流箱上; 就習用自動楝貨機之結構應用而言,由於該各置物區 均固定為特定長、寬、高尺寸盒裝物之貨品,當堆疊為其 它尺寸之盒裝物貨品時,如尺寸較小者,將造成壑度過大 20 而形成高度排列不齊,甚至影響底端排出機構之正常作業; 如尺寸較大者,則根本無法置入而進行自動揀貨功能,使 得相容性不高;且當盒裝物堆疊於該各置物區時,由於堆 疊盒裝物之高度尺寸、重量、堆疊數量及其排出速度、摩 擦力將形成整個堆疊物之重心穩度良好與否,因此若重心 -3- ^^^1 UH I ^^^1 <^—^1 n^i ^^^1 ^^^1 ^^^1 \ 1 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 4 5 5 5 5 7 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明() 穩度不佳,常常造成盒裝物之傾倒,形成作業不順暢,使 得結構上仍有待改進之處。 另外,習用自動揀貨機應用於少量多樣之揀貨系統上, + 由於少量多樣之揀貨作業下,有較多之資料組數,然而電 5 腦及控制器在資料傳輸速度較執行速度慢,因此資料组數 愈多,將造成本次執行作業完成時,但下一次之資料傳送 作業仍未完成,使得自動揀貨作業效率降低者。 本發明之主要目的乃在於提供一種自動揀貨裝置及其 控制方法,可依貨品尺寸而彈性調整其置物區空間,相容 10 性高者。 本發明之另一目的乃在於提供供一種自動棟貨裝置及 其控制方法,其可保持置物區物料堆疊之穩定度,避免於 揀貨作業有傾倒之虞者。 本發明之又一目的乃在於提供一種自動揀貨裝置及其 15 控制方法,其可減少資料傳輸時間,以利提昇整體棟貨系 統的效率。 緣以達成上述目的,本發明一種自動揀貨裝置及其控 制方法,具有一架體該架體至少一側邊設有一承置台及 架桿,該架桿上架設有多數個置物區,該各置物區係由兩 20 固定件架設於該架桿上並與該承置台形成一堆疊空間,且 該架桿上設有一水平接部,該各固定位設有一垂直接部, 係可將各固定件作上下、左右之調整移動,使得該各固定 件之垂直接部預定位置對應該架桿水平接部之預定位置後, 利用一固接物鎖固,而可與該承置台形成不同大小之堆疊 -4- (請先閏讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 29?公釐) 4 經濟部中央標率局員工消費合作社印製 5555 ? at B7五、發明説明() 空間以適用不同貨品之高度及寬度者;多數個貨品排出機 構,係分別對應於該各置物區底端而置設該承置台底端, 用以排出置物區内之貨品者;另在控制架構係由監控電腦 與可程式控制器PLC所組成,該監控電腦作為擷取訂單資 5 料並將資料傳輸給負貴控制機械動作之PLC者。 為使貴審查委員對於本創作之目的、特徵及功效有 更進一步了解與認同,茲列舉以下實施例並配合圖式詳細 說明於后,其中: 第一圖係整個自動楝貨系統之上視圖。 10 第二圖係第一圖之2-2方向之示意圖。 第三圖係第一圖之3-3方向之示意圖^ 第四圖係第三圖之侧視圖° 第五圖係第四圖中該架桿與該各置物區之固定件結合 之放大示意圖。 15 第六圖係第三圖中貨品排出機構之放大示意圖。 第七圖係第六圖之頂視圖。 第八圖係本發明擋桿調整機構之頂視放大圖 第九圖係本發明自動揀貨控制方法中,一較佳實施例 中資料傳遞編碼方式的說明表格。 20 第十圖係本發明自動揀貨控制方法中,另一較佳實施 例中監控電腦與PLC資料傳遞流程。 首先請參閱第一圖所示,在整個揀貨系統方面具有一 自動揀貨機(10)、一第一皮帶輸送機(A)、一第二皮帶輸送 機(B)、一物流箱(C)及一滾筒輸送機(D);其中該自動揀貨 -5- ^^1. - -1 - - II - -I I 冬 -—^^1 -- - j^^ (請先聞讀背面之注意事項再填寫本頁) 本紙乐尺度適用中國國家標準(CNS > A4規格(210 X 297公釐) 455557 A7 B7 經濟部中央標率局員工消費合作社印製 五、發明説明() 機(10)會依據訂單自動將揀貨單上之貨品(E)排出至該第一 皮帶輸送機(A),再將排出至該第一皮帶輸送機上之貨 品(E)經該第二皮帶輸送機(B)而至等待中之物流箱(c)内, 該滾筒輸送機(D)再流出揀貨完成的物流箱(c),此為自動 5 揀貨系統的動作流程; 請參閱第二至八圖所示,本發明自動揀貨機(1〇),具 有一架體(11),其正面觀看概呈一 A架體(A-Frame)(如第 二至四圖所示),該架體(11)兩侧邊分別設有二架桿(12)及 底端設有一承置台(16),該各架桿(12)上架設有多數個置 10 物區(13A) (13B) (13C).‘.(13N)(130)(nP),該各置物區 (13A) (13B) (13C)等係分別由兩個固定件(14)架設於該各 架桿(12)上並與該承置台(16)形成一堆疊空間,而使得每 個置物區(13A) (13Β)·.·(130)(13Ρ)等堆疊空間可堆疊置放 相同或不同之貨品者;其中該各架桿(12)頂端及側端分別 15 設有一水平接部(121) (122),概呈一橫向凹槽;該各固定 件(14)概呈一長條之L型板片而分別具有一園板(141)及一 連接板(142),該連接板(142)上、下兩端分設有垂直接部 (143),概呈一長形孔(如第五圖所示),係可將該固定件(14) 垂直接部(143)之預定位置與該各架桿(12)水平接部(122)預 20 定位置相對應後,利用一固接物(15)鎖固,而該固接物(15) 係為螺絲螺帽者,藉由上述構件,可控制該各固定件 (14)Χ、γ方向之位置,使得該固定件(14)左右調動作業(X 方向)下適用多種貨品之寬度,而該固定件(14)上下(Υ方向) 調動作業下適用多種貨品之高度(因 -6, 本紙張尺度適用中國國家標準(CNS ) A4規格(2i〇X297公釐) II - 11111^- I ---訂 (請先閲讀背面之注項再填寫本頁) ^555 5 7 A7 B7 五 '發明説明() 10 15 經濟部中夬標率局員Η消費合作杜印製 20 固定件(14)連接板(142)底端與承置台(16)台面之間距(F) 取決於置於該區間的貨品高度,其間距所形成之高度需大 於一單位貨品之高度者);多數個貨品排出機構 “7A)_..(17P),係分別對應於該各置物區(13a) d3B)…(bp),下方而置設於該承置台(16)台面下,該各貨 品排出機構(ΠΑ)…(17P)(如第六、七圖所示),分別具有 兩鏈輪組(171) (172)及一鏈條組(173),其中該鏈輪組(171) 係連結一驅動馬達(174),另該鏈輪组(172)則樞設於—固 定板(175)之長溝孔(176),並藉一推擋螺絲(177)壓抵而定 位者,且該鏈條(173)設有多個堆出塊(178),用以推出貨品 (E)至該第一皮帶輸送機(A)者;當欲調整貨品所容許之 最大長度時,可加大該鏈輪組(171) (172)之間距,亦即將 鏈條(Π3)長度加長且將該鏈輪組(172)延該長溝孔(176)移 動後,由該推擋螺絲(177)予以壓抵定位者;換言之,本發 明因不同貨品之尺寸,而可適當調動其堆疊空間之大小者; 一擒桿調整結構(20),如弟^一、八圖所示,其主要在 避免貨品排出時,因為貨品堆疊穩定性不夠而造成傾倒之 虞,具有一爽·取座(21),係可沿X方向滑動後而固設於該 架桿(12)之水平接部(121)預定位置,以對應該各置物區 (13A) (13B)···等位置;一支撐桿(22)—端係夾置於該夾取 座(21)上,另一端固定有一固定塊(28)上,可將螺絲鬆開後 沿該Z方向調整長度,以適用不同貨品之長度,並於該支 撐桿(22)末端樞接有一夾桿(23)並夾住一擋桿(24),以防止 貨品傾倒,該央桿(23)固定於旋轉塊(27)上,並可藉由樞接 -7- 本紙張尺度通用中國國家標準{ CNS ) Α4規格(210Χ297公釐) f請先閲讀背面之注意事項再填寫本頁} 訂 15555 7 A7 ^-----E____ 五、發明说明() 處在固定塊(28)上作一旋轉動作;當補貨時,可將該夾桿 P3)轉動至G處,以免造成干涉;當貨品排出作業下可 將該夾桿(23)轉動至η處,以避免貨品傾倒者; 另在本發明自動揀貨控制方法方面,其控制架構係由 5監控電腦PC與可程式控制器PLC所構成,監控電腦作為 擷取可單資料,並將資料傳輸給予負責控制機械動作之 PLC,由於電腦及pLC在程式執行速度較電腦與pLc間通 訊速度為快,因此本發明自動揀貨控制方法主要係用以增 加通訊效率者; 10 凊參閱第九圖所示,係為本發明自動揀貨控制方法之 經濟部中央楼率局員工消費合作社印製 ^—1 ---1 -- -^1 i In ‘ 於 -- -1 I - I n H t請先閲讀背面之注意事項再填寫本頁) 一較佳實施,係由電腦將每個置物區(13Α).··(13Ρ),欲楝取 之貨品數量輸入後依序編排成一連串資料,並將該連串資 料經編碼為較少之字組,將此較少字組傳遞至pLC,以縮 短傳遞時間,再於PLC上解碼後控制機械動作者;如第九 15圖所示,假設共有十六個置物區(13A〜13P),原始的資料傳 遞方式為相對每個置物區都要傳遞,並需傳遞十六組欲揀 取貨品數量之資料,此種習用傳遞方式太慢,因此本發明 在電腦内實施第一次編碼,亦即將需要楝取貨品之置物區 編碼為1,不需揀取貨品之置物區編碼為〇,如置物區(13A) (13C) (13E) (131)揀取貨品數量分別為3個、8個、1個及 11個,在進行第一編碼後為1,而其餘置物區欲揀取貨品 數量為0,因此編碼為〇,再根據第一次編碼後之資料,進 行第—次編碼,亦即將四位數之二進位碼轉換成16進位 碼而形成一個,,A880”字组(如第一組1010之二進位碼轉換 -8- * 準(CNS > A4 胁(21。><297公釐.·) ' ' 經濟部中央標準局員工消費合作杜印製 45555 7 A7 B7____- 五、發明说明() 成16進位碼,亦即i χ23 + 1 X2二A;如第二組1000之二 進位碼轉換成16進位碼,亦即1Χ23=8,以此類推,而形 成Α880丰組),此時電腦將八88〇、及有棟貨之數量分別 為3、8、卜1丨等共五個資料傳遞至PLC,再由PLC解碼; 5由於此種方法,將原始欲傳遞16個字組減少11個而變為 5個,因此傳遞時間將縮短很多,當置物區數量愈多時,此 方式的資料傳遞方式將更有效率; 復請參閱第十圖所示,係為本發明自動揀貨控制方法 之另一較佳實施例,係將pLC記憶體資料區分成目前訂單 10資料區(DM5〇〇_DM700)及下一訂單資料區(DM100· DM400),若揀取貨品資料有經過編碼、解碼之作業,則該 下一訂單資料區再分為下一訂單資料解碼前資料區 (DM100-DM120)及下一訂單資料解碼後資料區(DM200-DM400);首先PLC由目前訂單資料區(DM500-DM700)讀 15 取資料來執行揀貨作業,同時在揀貨過程中檢查下一訂單 資料解碼後的記憶體資料區(DM200-DM400),若為空則將 記憶體變數DIM10設為1,否則設為〇,當記憶體變數DIM10 為1時,則去檢查下一訂單資料解碼前資料區(DM100-DM120)是否有資料,若有則將其解碼放入下一訂單資料解 20碼後資料區(DM200-DM400)内,並將記憶體變數DIM10 設為〇;電腦透過通訊線檢查記憶體變數DIM10是否為1, 若是的話則搜尋下一訂單資料後,進行編碼並傳入PLC之 下一訂單資料解碼前資料區(DM100-DM120);如此控制流 程,使得只要在揀貨期間則可將下一筆搜尋傳遞資料都做 -9- 本紙張尺度通用中國國家橾率(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 455557 A7 B7 五、發明説明() 完,縮減了每一次棟貨所需要的資料傳輸時間。 综上所陳,本發明經實際樣品及方法測試確能達成吾 人預期之功效,故具有產業上之利用價值,為保障創作人 權益,爰依法提出申請者。 ^^1 m nn -HI- ---- - 1 ^^^1 - - - (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 I ο 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 5555 A7 B7 五、發明説明() 圖式之簡單說明: 第一圖係整個自動揀貨系統之上視圖。 第二圖係第一圖之2-2方向之示意圖。 第三圖係第一圖之3-3方向之示意圖。 5 第四圖係第三圖之侧視圖。 第五圖係第四圖中該架桿與該各置物區之固定件結合 之放大示意圖。 第六圖係第三圖中貨品排出機構之放大示意圖。 第七圖係第六圖之頂視圖。 10 第八圖係本發明擋桿調整機構之頂視放大圖。 第九圖係本發明自動揀貨控制方法中,一較佳實施例 中資料傳遞編碼方式的說明表格。 第十圖係本發明自動揀貨控制方法中,另一較佳實施 例中監控電腦與PLC資料傳遞流程。 {請先閲讀背面之注意事項再填寫本頁) -訂 經濟部中央橾隼局員工消費合作社印製 -11- 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) A7 經濟部中央標準局員工消費合作社印製 455557 B7 五、發明説明() 主要元件符號說明: 自動揀貨機(10) 架體(11) 架桿(12) 水平接部(121)(122) 置物區(13A)(13B)...(13P) 固定件(14) 5 圍板(141) 連接板(142) 垂直接部(143) 固接物(15) 承置台(16) 貨品排出機構(17) 鏈輪组(171)(172) 鏈條(173) 驅動馬達(174) 固定板(175) 10 長溝孔(176) 推擋螺絲(Π7) 推出塊(178) 貨品(E) 擋桿調整機構(20) 夾取座(21) 支撐桿(22) 夾桿(23) 擋桿(24) 旋轉塊(27) 15 固定塊(28) -12- (請先閲讀背面之注意事項再填寫本莧) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)45555 7 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention () The invention relates to an automatic picking machine. In detail, it refers to an automatic picking device with flexibility to adjust items of different sizes and Ways to improve the efficiency of your picking system. As the sales base becomes more and more diversified and in order to save the time of inventory, the warehouse center needs to quickly and correctly transmit the items and quantities required by each sales base to each sales point. Because manual picking is time-consuming and has a high error rate, and general automatic storage and picking is not suitable for such scattered small batch picking methods, there is an invention of an automatic picking machine, and the device and structure of this automatic picking machine are for medicine , Cosmetics, CDs, video cassettes, cigarettes, and other boxed items are particularly suitable. A conventional automatic picking machine, such as US ΡΑΤ ΝΟ · 5,271,703 "AUTOMATIC ORDER SELECTION SYSTEM CAPABLE OF RESPONDING TO SIMULTANEOUS ORDER REQUESTS", which has an A frame, and a plurality of storage areas are arranged on the frame, and each of the storage areas Boxes are stacked on top of each other, and a cargo discharge mechanism is used below each storage area to selectively discharge them to a conveyor, which is then transported to a logistics box; as far as the structural application of conventional automatic loaders is concerned, As each storage area is fixed to a specific length, width, and height of boxed goods, when stacked for boxed goods of other sizes, such as the smaller size, it will cause the degree to be over 20 and form a height arrangement. Irregularities, even affecting the normal operation of the bottom discharge mechanism; if the size is larger, it cannot be placed at all and the automatic picking function is made, which makes the compatibility not high; and when boxes are stacked in the storage areas Due to the height, size, weight, number of stacks, and the discharge speed and friction of the stacked boxes, the stability of the center of gravity of the entire stack is good or not. If the center of gravity-3- ^^^ 1 UH I ^^^ 1 < ^ — ^ 1 n ^ i ^^^ 1 ^^^ 1 ^^^ 1 \ 1 (Please read the precautions on the back before filling this page ) This paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 4 5 5 5 5 7 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention () Poor stability, often As a result, the box is dumped and the operation is not smooth, so that there is still room for improvement in the structure. In addition, the conventional automatic picking machine is applied to a small number of diverse picking systems. + Due to the small number of diverse picking operations, there are more data sets. However, the computer and the controller are slower in data transmission speed than the execution speed. Therefore, the larger the number of data sets, the more the data will be transferred, and the next data transfer will not be completed, which will reduce the efficiency of the automatic picking operation. The main object of the present invention is to provide an automatic picking device and a control method thereof, which can flexibly adjust the space of the storage area according to the size of the goods, and has high compatibility. Another object of the present invention is to provide an automatic building cargo device and a control method thereof, which can maintain the stability of the material stacking in the storage area and avoid the risk of dumping during the picking operation. It is another object of the present invention to provide an automatic picking device and a control method thereof, which can reduce the data transmission time, and thus improve the efficiency of the overall building cargo system. In order to achieve the above-mentioned object, the present invention provides an automatic picking device and a control method thereof. The automatic picking device has a rack body. At least one side of the rack body is provided with a receiving platform and a rack bar. The storage area is formed by two 20 fixing members on the rack rod and forms a stacking space with the receiving platform. The rack rod is provided with a horizontal connection portion, and each of the fixing positions is provided with a vertical connection portion. The pieces are adjusted to move up and down, left and right, so that the predetermined position of the vertical connection portion of each fixing member corresponds to the predetermined position of the horizontal connection portion of the rack rod, and then it is locked with a fixed object to form a different size with the mounting table Stack -4- (Please read the precautions on the back before filling out this page) The size of the paper used in this edition is applicable to the Chinese National Standard (CNS) A4 (210 X 29? Mm). 4 Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. System 5555? At B7 V. Description of the invention () The space is suitable for the height and width of different goods; most of the goods discharge mechanisms are corresponding to the bottom of each storage area, and the bottom of the receiving platform is set for discharge Set Goods are areas of; the other person in the PLC control system architecture of a computer monitor and programmable controller (PLC) composed of the computer monitor as the order of $ 500 to retrieve material and data transmission to control the mechanical movement of your negative. In order for your review committee to have a better understanding and approval of the purpose, characteristics and effects of this creation, the following examples are listed in detail below with the help of the drawings, where: The first picture is the top view of the entire automated cargo system. 10 The second picture is a schematic diagram in the direction of 2-2 of the first picture. The third diagram is a schematic diagram of the 3-3 direction of the first diagram ^ The fourth diagram is a side view of the third diagram ° The fifth diagram is an enlarged diagram of the combination of the rack rod and the fixing members of each storage area in the fourth diagram. 15 The sixth diagram is an enlarged schematic diagram of the goods discharge mechanism in the third diagram. The seventh diagram is a top view of the sixth diagram. The eighth figure is an enlarged top view of the barrier adjustment mechanism of the present invention. The ninth figure is an explanatory table of a data transmission coding method in a preferred embodiment of the automatic picking control method of the present invention. 20 The tenth diagram is the flow of data transmission between a monitoring computer and a PLC in another preferred embodiment of the automatic picking control method of the present invention. First, please refer to the first figure, which has an automatic picker (10), a first belt conveyor (A), a second belt conveyor (B), and a logistics box (C) in the entire picking system. And a roller conveyor (D); where the automatic picking -5- ^^ 1.--1--II--II Winter-^^ 1--j ^^ (Please read the note on the back first Please fill in this page for more information.) This paper scale is applicable to Chinese national standards (CNS > A4 size (210 X 297 mm) 455557 A7 B7. Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of invention () Machine (10) The goods (E) on the picking list will be automatically discharged to the first belt conveyor (A) according to the order, and the goods (E) discharged to the first belt conveyor will be discharged through the second belt conveyor ( B) While in the waiting logistics box (c), the roller conveyor (D) flows out of the finished logistics box (c), this is the operation flow of the automatic 5 picking system; please refer to the second to eighth As shown in the figure, the automatic picking machine (10) of the present invention has a frame (11), and an A-frame (A-Frame) is shown in front view (as shown in the second to fourth figures) The rack body (11) is provided with two rack bars (12) on both sides and a receiving platform (16) at the bottom end, and each rack bar (12) is provided with a plurality of 10 storage areas (13A) (13B). ) (13C). '. (13N) (130) (nP), the storage areas (13A) (13B) (13C), etc. are respectively mounted on the poles (12) by two fixing members (14) And a stacking space is formed with the receiving table (16), so that each storage area (13A) (13B) ... 130 (13P) and other stacking spaces can be stacked to place the same or different goods; A horizontal joint (121) (122) is provided at each of the top end and the side end of each of the rack rods (12), and has a horizontal groove; each of the fixing members (14) has a long L-shaped plate. There are a circular plate (141) and a connecting plate (142), the upper and lower ends of the connecting plate (142) are provided with vertical joints (143), which are generally elongated holes (as shown in the fifth figure) ), After a predetermined position of the vertical connection part (143) of the fixing member (14) and a predetermined 20 position of the horizontal connection part (122) of each frame rod (12), a fixed object (15) can be used. Lock, and the fixation (15) is a screw nut, by the above structure Can control the position of each fixing member (14) in the X and γ directions, so that the fixing member (14) is suitable for the width of a variety of goods in the left-right movement operation (X direction), and the fixing member (14) is up and down (Υ direction) The height of a variety of goods suitable for transfer operations (because of -6, this paper size applies the Chinese National Standard (CNS) A4 specification (2i0297mm) II-11111 ^-I --- Order (please read the note on the back first) (Fill in this page again.) ^ 555 5 7 A7 B7 Five 'invention description () 10 15 Member of the Ministry of Economic Affairs, Standard Rate Bureau, Consumer Cooperation Du printed 20 Fixing parts (14) Connecting plate (142) Bottom end and mounting table (16 ) The distance between countertops (F) depends on the height of the goods placed in the section, and the height of the distance between them must be greater than the height of a unit of goods); most of the goods discharge agencies "7A) _ .. (17P), respectively Corresponding to each storage area (13a), d3B) ... (bp), the goods discharge mechanism (ΠΑ) ... (17P) (as shown in Figures 6 and 7) (Shown), each with two sprocket sets (171) (172) and a chain set (173), wherein the sprocket set (171) is connected to one The driving motor (174), and the sprocket set (172) are pivoted on the long groove hole (176) of the fixing plate (175), and are positioned by a push screw (177), and the chain ( 173) There are a plurality of stacking blocks (178) for pushing out the goods (E) to the first belt conveyor (A); when the maximum length allowed by the goods is to be adjusted, the sprocket set can be enlarged (171) (172), that is, the length of the chain (Π3) is lengthened and the sprocket set (172) is moved along the long groove hole (176), and then the push screw (177) is pressed against the positioner; In other words, the present invention can appropriately adjust the size of its stacking space due to the size of different goods; a lever adjustment structure (20), as shown in Figures 1 and 8, which is mainly used to prevent the discharge of goods because of the goods The stacking stability is not enough to cause the risk of falling. It has a cool and easy to take seat (21), which can be fixed in the predetermined position of the horizontal connection portion (121) of the rack rod (12) after sliding in the X direction to respond to Each storage area (13A) (13B) ... etc .; a support rod (22)-the end is clamped on the clamping seat (21), and the other end is fixed with a On the fixed block (28), the screw can be loosened to adjust the length along the Z direction to adapt to the length of different goods, and a clamping rod (23) is pivotally connected to the end of the support rod (22) and a retaining rod is clamped (24) To prevent the goods from falling, the central pole (23) is fixed on the rotating block (27), and can be pivoted by -7- this paper size is common Chinese national standard {CNS) A4 specification (210 × 297 mm) f Please read the notes on the back before filling in this page} Order 15555 7 A7 ^ ----- E____ V. Description of the invention () Rotate on the fixed block (28); when replenishing, you can The clamping rod P3) is rotated to G to avoid interference; when the goods are discharged, the clamping rod (23) can be rotated to η to avoid the goods from falling down. In addition, in the automatic picking control method of the present invention, it The control architecture is composed of 5 monitoring computer PC and programmable controller PLC. The monitoring computer is used to capture the single data and transmit the data to the PLC responsible for controlling the mechanical movement. Because the computer and pLC execute programs faster than the computer and pLc The communication speed is fast, so the automatic picking control method of the present invention is mainly used Those who increase communication efficiency; 10 凊 Refer to the ninth figure, it is printed by the Central Government Office Bureau Consumers Cooperative of the Ministry of Economic Affairs of the automatic picking control method of the present invention ^ —1 --- 1--^ 1 i In ' Yu--1 I-I n H t Please read the notes on the back before filling in this page) A better implementation, each storage area (13Α) by the computer (...) After inputting the quantity of the goods, they are arranged into a series of data in sequence, and the series of data is encoded into fewer blocks, and the fewer blocks are transferred to the pLC to shorten the transfer time. After decoding on the PLC, the mechanical action is controlled As shown in Figure 9-15, suppose there are 16 storage areas (13A ~ 13P). The original data transmission method is relative to each storage area, and 16 groups of goods to be picked need to be transmitted. Data, this customary transmission method is too slow, so the present invention implements the first coding in the computer, that is, the storage area code that needs to pick up the goods is 1, and the storage area code that does not need to be picked up is 0, such as the storage area. (13A) (13C) (13E) (131) The number of picked goods is 3, 8, 1 and 11, the number is 1 after the first encoding, and the number of goods to be picked in the remaining storage area is 0, so the encoding is 0, and then based on the information after the first encoding, the first encoding is performed, which is about four digits. The binary code is converted into a hexadecimal code to form one, A880 ”block (such as the first group of 1010 bis binary code conversion -8- * standard (CNS > A4 threat (21. > < 297 mm ....) '' Consumption cooperation by employees of the Central Bureau of Standards of the Ministry of Economic Affairs 45555 7 A7 B7 ____- V. Description of the invention () into a hexadecimal code, which is i χ23 + 1 X2 two A; such as The second group of 1000 digits is converted into hexadecimal codes, that is, 1 × 23 = 8, and so on to form the A880 Feng group. At this time, the computer will change the number of 880 and 8000 to 3 and 8 respectively. , Bu 1 丨 and other five materials are transmitted to the PLC, and then decoded by the PLC; 5 Because of this method, the original 16 words to be transmitted are reduced by 11 and become 5, so the transmission time will be shortened a lot. The more the number of areas, the more efficient the data transfer method; please refer to Figure 10, which is another preferred embodiment of the automatic picking control method of the present invention. It is divided into the current order 10 data area (DM500_DM700) and the next order data area (DM100 · DM400). If the data of the picked goods has been encoded and decoded, the next order data area is divided into the next order Data area before order data decoding (DM100-DM120) and data area after next order data decoding (DM20 0-DM400); First, the PLC reads 15 data from the current order data area (DM500-DM700) to perform the picking operation, and at the same time checks the decoded memory data area (DM200-DM400) of the next order data during the picking process If it is empty, set the memory variable DIM10 to 1, otherwise set it to 0. When the memory variable DIM10 is 1, check whether there is data in the data area (DM100-DM120) before decoding the next order data. Then decode it and put it into the data area (DM200-DM400) of the next order data solution after 20 yards, and set the memory variable DIM10 to 0; the computer checks whether the memory variable DIM10 is 1 through the communication line, and if so, searches After the next order data, it is coded and transferred to the next order data area of the PLC before decoding (DM100-DM120); this control process makes it possible to do the next search and transfer data as long as the picking period is -9- The paper size is in accordance with the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling this page). Order 455557 A7 B7 5. The invention description is finished, reducing each time the building Required data transfer Room. In summary, the present invention can indeed achieve our expected effect after testing with actual samples and methods. Therefore, it has industrial use value. In order to protect the rights and interests of the creator, the applicant is submitted according to law. ^^ 1 m nn -HI- -----1 ^^^ 1---(Please read the notes on the back before filling out this page) Printed by the Staff Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economy I ο This paper size applies China National Standard (CNS) A4 specification (210X297 mm) 5555 A7 B7 5. Description of the invention () Brief description of the drawings: The first picture is the top view of the entire automatic picking system. The second diagram is a schematic diagram of the direction 2-2 of the first diagram. The third diagram is a schematic diagram of the 3-3 direction of the first diagram. 5 The fourth picture is a side view of the third picture. The fifth diagram is an enlarged schematic diagram of the combination of the rack rod and the fixing members of each storage area in the fourth diagram. The sixth diagram is an enlarged schematic diagram of the goods discharge mechanism in the third diagram. The seventh diagram is a top view of the sixth diagram. 10 The eighth figure is an enlarged top view of the barrier adjustment mechanism of the present invention. The ninth figure is an explanatory table of a data transfer coding method in a preferred embodiment of the automatic picking control method of the present invention. The tenth figure is a flow of data transmission between a monitoring computer and a PLC in another preferred embodiment of the automatic picking control method of the present invention. {Please read the notes on the back before filling this page)-Order printed by the Central Government Bureau of the Ministry of Economic Affairs and Consumer Cooperatives -11- This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) A7 Economy Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Education 455557 B7 V. Description of the invention () Description of main component symbols: Automatic picker (10) Frame body (11) Frame rod (12) Horizontal connection section (121) (122) Storage area ( 13A) (13B) ... (13P) Fixing parts (14) 5 Enclosing plate (141) Connecting plate (142) Vertical joint (143) Fixing (15) Placement table (16) Goods discharge mechanism (17) Sprocket set (171) (172) Chain (173) Drive motor (174) Fixing plate (175) 10 Long groove (176) Push screw (Π7) Push block (178) Goods (E) Stop lever adjustment mechanism (20 ) Clamping base (21) Support bar (22) Clamp bar (23) Stop bar (24) Rotating block (27) 15 Fixing block (28) -12- (Please read the precautions on the back before filling in this card) Paper size applies to China National Standard (CNS) A4 (210X297 mm)

Claims (1)

45555? AT B7 C7 D7 修― f *7"* '.无I 經濟部中夾標準局Μ工消t合作社印製 1. —種自動揀貨裝置;具有一架體,該架體至少一侧 邊設有一承置台及架桿,該架桿上架設有多數個置物區, 該各置物區係甴兩固定件架設於該架桿上並與該承置台形 成一堆疊空間1且該架桿上設有一水平接部,該各固定位 5 設有一垂直接部,係可將各固定件作上下、左右之調整移 動,使得該各固定件之垂直接部預定位置對應該架桿水平 接部之預定佐置後3利用一固接物鎖固:而可與該承置台 形成不同太小之堆疊空間以適周不同貨品之高度及寬度者; 多數個貨品排出機構,係分別對應於該各置物區底端而置 10 設該承置台底端,用以排出置物區内之貨品者。 2. 依據申請專利範圍第I項所述之自動楝貨裝置:更 包含有數個貨品排出機構,係分別對應於該各置物區底端 而置設該承置台底端;闬以排出置物區之貨品者。 3. 依據申請專利範圍第2項所述之自動揀貨裝置,其 15 中該貨品誹出機構,具有二鏈輪組及一鏈條,其中該鏈輪 组係甴連結一驅動馬達:另該鏈輪组則固設於一固定扳上 之長溝孔,並藉.一推棺螺絲塵抵足位,且該鏈條設有多數 推出瑰:周以推出貨品者。 - 4.依據申請專利範圍第1項所述之自動棟貨裝置,其 20 士該水平接部為一橫向凹槽,該垂直接部為長形孔,且該 固接物為螺絲螺帽者。 5. 依據申請專利範圍第丨項所述足自動棟貨裝置,其 中該垂直接部為一長形孔者。 6. 依據申請專利範圍第1項所述之自動揀貨裝置,其 -13- 木紙張尺度適用中國囷家標準(CNSVfM規格(210x297公梦) (請先閲讀背面之注意事項再填寫本頁) 4 5 555 7 ABCD 經濟部中央標準局員工消費合作社印策 六、申請專利範圍 申請專利範圍修正頁90.3 中該固接物為螺絲螺帽者。 7·依據申請專利範圍第1项所述之自動揀貨裝置,更包 含有一擋桿調整結構,係對應每一個置物區並置設於該架 桿上,具有一夹取座,其具有滑動式效果而固設於該架桿 5上;一支撐桿,係失置於該夾取座上並可適當調整長度, 並於該支撐桿末端枢接有一夾桿且夾住一擋桿該擋桿位 置位於該各置物區外一預定距離者。 8. 依據申請專利範圍第L項所述之自動揀貨裝置其中 琢擋桿係以該夾桿上之旋轉塊螺絲鬆開可作一預定角度 10 之旋轉運動者》 9. 種自動揀貨控制方法,其控制結構係由監控電腦 與PLC所構成,主要係由該監控電腦作為擷取訂單資料, 並將資料傳輸給予負責控制機械動作之pLC;在電腦方面 係將自動揀貨機上每個置物區欲楝取之貨品數量輸入後依 15序編排成連串資料,並將該連串資料經編碼作業為較少字 組,再將该等字組傳遞至PLC,再於plc上解瑪執行機械 動作者。 10. 依據申請專利範圍第义項所述之自動棟貨控制方法 其中該編碼作業,係在電腦内實施第一次編碼及第二次編 20碼,該第—次編碼係將需要揀取貨品之置物區編碼為1,不 需要楝取貨品之置物區編碼為0;第二次編碼再依據第— 次編碼後之資料,每四位數之2進位碼轉換成16進位碼而 形成一個字组,將此字組及有揀取貨品之置物區貨品數量 的資料,共同组成一編碼後之資料者。 -14- 本紙杀尺度適用中國國家揉準(CNS ) A4规格(210X297公釐) I n n ! n I I— In ί ί n I I n 1 、IT (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 45555 7 C8 _ ---------D8 六、申請專利範圍 ~~~ η·種自動揀貨控制方法,其控制結構係由監控電腦 及PLC所構成,主要係由該監控電腦作為揭取訂單資料, 並,資料傳輪給予負責機械動作之PLC;在PLC記憶體資 料區方面分成目前訂單資料區及下—訂單資料區,首先 5 PLC ώ目前訂單資料區讀取資料來執行棟貨作業同時揀 貨過程中,檢查下一訂單資料區之資料,若為空資料則將 該记憶禮變數設為一特定值,若有資料則將憶體變數設為 另特疋值;電腦將透過通訊線檢查該記憶體變數益依 據記憶_數而決定是否傳遞下-組訂單資料者。 10 12'依據申請專利範圍第乏項所述之自動揀貨控制方法, 其中琢電腦方面係將自動揀貨機上每個置物區欲揀取之數 量輸入後依序編排成連串資料,並將該連串資料編碼為較 少字組,再將該等字組傳遞至PLC;再於PLC上解碼;立 該PLC記憶體之下一訂單資料區係分為下一訂單資料解碼 15前資料區及下一訂單資料解碼後資料區,其中下一訂單資 料解碼前資料區係儲存由電腦編碼之字組,而下一訂單資 料解碼後資料區則儲存由ριχ解碼後之資料者。 -15- 本紙張从逋用中國國家楯隼(CNS ) Α槪格(Μα97公瘦) (請先閲讀背面之注意事項存填寫本萸)45555? AT B7 C7 D7 Repair ― f * 7 " * '. No I Printed by the Ministry of Economic Affairs, Standards and Standards Bureau, M Industrial Consumer Cooperative Cooperative 1.-An automatic picking device; with a frame, at least one side of the frame A supporting platform and a supporting rod are arranged on the side, and a plurality of storage areas are arranged on the supporting rod. Each of the supporting areas is erected with two fixing members and is arranged on the supporting rod to form a stacking space 1 with the supporting platform. A horizontal joint is provided, and each fixed position 5 is provided with a vertical joint, which can adjust and move each fixture up and down, left and right, so that the predetermined position of the vertical joint of each fixture corresponds to the horizontal joint of the pole. After it is scheduled to be placed, 3 is secured by a fixed object: and it can form a stack space that is too small with the receiving table to fit the height and width of different goods; most of the goods ejection mechanisms correspond to the respective goods. Set at the bottom end of the area 10 Set the bottom end of the receiving platform to discharge the goods in the storage area. 2. According to the automatic loading device described in item I of the scope of the patent application: it also includes several goods discharge mechanisms, which are respectively set at the bottom of the receiving platform corresponding to the bottom of each storage area; Consignee. 3. According to the automatic picking device described in item 2 of the scope of the patent application, in which 15 the product deflagration mechanism has two sprocket sets and a chain, wherein the sprocket set is connected to a drive motor: the chain The wheel set is fixed in a long groove on a fixed lever, and a push coffin screw is used to reach the foot position, and the chain is provided with a majority of launching roses: the week to launch the goods. -4. According to the automatic building cargo device described in item 1 of the scope of the patent application, the horizontal connection part is a horizontal groove, the vertical connection part is a long hole, and the fixed object is a screw nut. . 5. According to item 丨 of the patent application scope, the automatic foot-building device is used, wherein the vertical joint is a long hole. 6. According to the automatic picking device described in item 1 of the scope of the patent application, its -13- wood paper size applies the Chinese family standard (CNSVfM specification (210x297 public dream) (please read the precautions on the back before filling this page) 4 5 555 7 ABCD Policy of Employee Consumer Cooperatives, Central Standards Bureau, Ministry of Economic Affairs 6. Application for Patent Scope Application for Patent Scope Amendment Page 90.3 The fixed object is a screw nut. 7. According to the automatic range described in item 1 of the scope of patent application The picking device further includes a lever adjustment structure, which is arranged on the rack bar corresponding to each storage area, and has a gripping seat, which has a sliding effect and is fixed on the rack bar 5; a support bar It is placed on the clamping base and can be appropriately adjusted in length, and a clamping rod is pivotally connected to the end of the support rod and clamps a blocking rod whose position is located at a predetermined distance outside each storage area. 8. According to the automatic picking device described in item L of the scope of the patent application, wherein the cutting lever is a rotary movement which can be loosened by a screw of the rotating block on the clamping lever to make a predetermined angle of 10. "9. An automatic picking control method, Whose control The structure is composed of a monitoring computer and a PLC, which is mainly used by the monitoring computer to capture order data and transmit the data to the pLC responsible for controlling the mechanical movement; in the computer aspect, each storage area on the automatic picking machine is to be captured After inputting the quantity of the goods, they are arranged into a series of data according to the 15 sequence, and the series of data is encoded into fewer words, and then the words are transmitted to the PLC, and then the machine is executed on the PLC. 10. According to the automatic building cargo control method described in the first item of the scope of the patent application, the coding operation is implemented in the computer for the first coding and the second coding of 20 yards. The first-time coding will need to pick the goods. The storage area code is 1, and the storage area code that does not need to pick up the goods is 0; the second encoding is based on the data after the first-time encoding. Every four-digit binary code is converted into a hexadecimal code to form a word. Group, together with this group of words and the data on the quantity of goods in the storage area where the goods are picked, to form a coded data. -14- The paper size is applicable to China National Standards (CNS) A4 (210X297 mm) I nn! n II— In ί n II n 1, IT (please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 45555 7 C8 _ --------- D8 VI 、 Applicable patent scope ~~~ η · A kind of automatic picking control method, the control structure of which is composed of a monitoring computer and PLC, which is mainly used by the monitoring computer to retrieve order data, and the data transfer wheel is responsible for the mechanical action PLC; In the PLC memory data area, it is divided into the current order data area and the next-order data area. First, the PLC reads the data from the current order data area to perform building operations. At the same time, it checks the next order data area. Data, if the data is empty, the memory ceremony variable is set to a specific value, if there is data, the memory variable is set to another special value; the computer will check the memory variable through the communication line. The person who decides whether to pass the order information of the group. 10 12 'According to the automatic picking control method described in Item No. 1 of the scope of the patent application, the computer aspect is to input the quantity to be picked in each storage area on the automatic picking machine and arrange them into a series of data in sequence, and The series of data is encoded into fewer words, and then the words are passed to the PLC; then decoded on the PLC; the next order data area under the PLC memory is divided into the next order data decoding area. And the data area after the next order data is decoded, where the data area before the next order data is stored is a computer-encoded block, and the data area after the next order data is decoded is the data decoded by ρχ. -15- This paper is from China National Standards (CNS) Α 槪 格 (Μα97 male thin) (Please read the precautions on the back and fill in this note)
TW087114866A 1998-09-08 1998-09-08 Automatic goods picking device and method of controlling same TW455557B (en)

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