TW436317B - Dry dehumidifying system, and manufacturing method and supply system of clean air - Google Patents
Dry dehumidifying system, and manufacturing method and supply system of clean air Download PDFInfo
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4 3 63 1 7 五、發明說明(1) 【發明所屬技術領域2 本發明係有關於用以供給目 5統、潔淨空氣之製造方法及潔:::低露點空氣之降濕 :關於令處理空氣通過自由轉動供給系⑨,尤其係 :濕之乾式降濕系、紙、潔淨空氣製::内而令該處理空氣 系統。 氣製造方法及潔淨空氣供給 方法有 到露點 。因此 用採用 備令浸 矽膠、 於該轉 之端面 降濕區 濕區域 生空氣 如連續 器上,自 乾式降濕 構造之轉 轉子。而 例如配置 過區域被 處理空氣 區域令兩 至再生空 【習知技術】 一般使用 是,在冷卻降 無法適應低露 空氣之空調機 降濕裝置。此 吸收液之蜂寓 附材料構成之 過區域,即在 成之空氣之通 轉子轉動邊令 且藉著在再生 中之水分蒸發 成。 在此情況 理空氣在未降 低濕度之空間 之將空氣降濕之 濕方法,只能達 點(一5 0 °c以下) 習知使 裝置具 子或用 ,在位 於轉子 隔間成 通過降 溫之再 氣中, 冷卻降濕之方法。可 —5 °C以上之空氣, ’在供給這種低露點 旋轉式之轉子之乾式 凊氣化鐘或氣化妈等 沸石(zeolite)等吸 子之端面之空氣之通 之室等利用隔間所形 域和再生區域,邊令 而產生乾燥空氣,而 通過’令該吸附材料 的進行降濕處理般構 ’轉子在高溫之狀態移至降濕區域時,因處 濕下通過轉子而令露點上升,令來自控制成 之空氣等低溫之空氣通過而用以冷卻轉子之4 3 63 1 7 V. Description of the invention (1) [Technical field to which the invention belongs 2 The present invention relates to a manufacturing method and cleanliness for supplying clean air to the 5th system :: Dehumidification of air with low dew point: about order processing Air is supplied to the system through free rotation, especially: wet and dry dehumidification system, paper, clean air system :: inside to make the processing air system. Gas manufacturing methods and clean air supply methods have dew points. Therefore, a rotor with self-drying dehumidification structure is used to immerse the silicone in the preparation, and the end surface of the rotor is in a dehumidification area. For example, if the area has been treated with air, the area will be two to regenerate. [Knowledge technology] Generally, the air conditioner dehumidification device can not adapt to the low dew air during cooling. The bee house of the absorbent fluid is composed of the material passing area, that is, the air is turned on while the rotor is rotating, and the water is evaporated by the water during regeneration. In this case, the method of dehumidifying the air in a space where the humidity is not reduced can only reach the point (less than 50 ° c). It is known to make the device or use it in the rotor compartment. In the air, the method of cooling and dehumidifying. For air above 5 ° C, use the compartments such as the chambers where the air on the end faces of suckers, such as dry radon gas bells or zeolites such as gaseous moms, that supply such low-dew-point rotary rotors The shaped area and regeneration area generate dry air by order. When the rotor is moved to a dehumidified area at a high temperature by dehumidifying the adsorption material, the dew point is passed through the rotor under wet conditions. Ascending, allowing low-temperature air, such as air from control, to pass to cool the rotor
第4頁 436317Page 4 436317
清除區域設於再生區域和降濕區域之間。 用使用這種旋轉式轉子之乾式降濕至]低露點之 情況’因一段即单段對降低露點溫度有限,在得到更低露 點之情況’已知2段式’即將2台乾式降濕裝置串接成系統 運轉之方式。又,在日本專利公報(特開平卜1 99621號公 報)也公開了使用一段之轉子而藉著在導管之連接不工 夫,用單段之降濕裝置得到低露點之例子^可是,在這此 習知之裝置可得到之最低之露點溫度係約—8〇。即、^ 利用習知技術,使用採用旋轉式轉子之乾式降濕裝置,也 無法實現一8 0 °C以下之露點溫度。 因此,在得到一8 0 C以下之所謂的超低露點空氣之方 法上,已知稱為壓力擺動(swing)降濕方式之使用吸附塔 之方法。這是利用愿縮機壓縮原料空氣,一度除去該空氣 中之排水(drain)後’令該空氣通過收藏了吸附劑之附' 塔中之方法。若依據利用了係利用此方法之設備之—例之 深冷分離設備(piant)之前處理裝置之方法,可將水分濃 度降低10〜20ppb(露點溫度為-101 —98。〇為止。彳 又’例如在半導體紕件之製程,隨著高密集化,氣體 狀雜質在無塵室中引起之污染成為問題。因而,例如經常 供給製造裝置中之室内或晶圓之保管庫高純度之氮氣。可 是,因氮氣昂貴,在需要大量之場所在實用上有問題,而 且在作業員之安全上也不好。 因而’最近提議使用幾乎無氣體狀雜質之所謂的無化 學物(chemical free)之乾燥空氣,替代高純度之氮氣The removal area is provided between the regeneration area and the dehumidification area. With the dry dehumidification using this rotary rotor to the "low dew point situation", because the temperature of the dew point is limited in one stage or single stage, when the lower dew point is obtained, the "known 2 stage type" is about 2 dry dehumidifiers Cascaded into the way the system works. Also, Japanese Patent Publication (Japanese Patent Application Laid-Open No. 1 99621) also discloses an example of using a one-stage rotor to obtain a low dew point by using a single-stage dehumidification device due to inadvertent connection to the duct ^ However, here, The lowest dew point temperature available with conventional devices is about -80. That is, using conventional technology and using a dry-type dehumidifier with a rotating rotor, it is not possible to achieve a dew point temperature below 80 ° C. Therefore, in a method for obtaining so-called ultra-low dew point air below 80 ° C, a method using an adsorption tower called a pressure swing dehumidification method is known. This is a method of compressing the raw air by using a shrinking machine, and once removing the drain in the air, the method of passing the air through the tower containing the adsorbent is stored. According to the method using the pre-treatment device of the cryogenic separation equipment (piant), which is an example of the equipment using this method, the water concentration can be reduced by 10 to 20 ppb (the dew point temperature is -101 to 98.00. For example, in the manufacturing process of semiconductor parts, as the density becomes higher, the pollution caused by gaseous impurities in the clean room becomes a problem. Therefore, for example, high-purity nitrogen is often supplied to the indoors of the manufacturing equipment or the storage room of the wafer. However, Because nitrogen is expensive, it is practically problematic in places where a large amount is required, and it is also not good in terms of operator safety. Therefore, 'recently proposed is the use of so-called chemical free dry air with almost no gaseous impurities. To replace high-purity nitrogen
1_,43 63 W 五、發明說明(3) *- (「ultra clean technology 」第1〇 卷1 號(1998 行))。 月贫 在此提議之技術係在上述之吸附塔内充填例如矽膠或 氧化銘(alumina)後’令處理空氣通過該吸附塔内而在約 室溫除去1120或C〇2 ’而且將Pt (鉑)或Pd(鈀)用作觸媒除去 氣體狀化學雜質之方法’或令冷卻至約_ 5〇之吸附劑 (沸石或氧化鋁、活性炭)吸附處理空氣中之化學成分之方 法’或將處理空氣壓縮並在觸媒塔除去化學雜質後,在吸 附塔去水分或co2之方法等。 【發明所欲解決之課題】 可是在該壓力擺動降濕方式,因最初需要用以壓縮空 氣之大的動力,而且在吸附塔之吸附劑之再生必須使用另 外準備之精製空氣,能量消耗多,而且機器設備大型化, 運轉費用也很高。 又在製造潔淨空氣之習知之方法,在觸媒上使用之Pt 或Pd昂貴’而且因另外需要觸媒塔,在設備上也不佳。 又,在低溫吸附法’必須一直將吸附劑保持那樣的低溫, 消耗能量大,又設備也大型化而不佳。此外,至於壓縮處 理空氣之方法,在製造壓縮空氣本身也另外需要專用之機 器等。因此,當然壓縮空氣本身也需要製造費用。結果, 在上述習知之技術,運轉費用需要1_5日圓/m3以上,無法 滿意。 本發明係鑑於上述之問題點而想出來的,其目的在於1_, 43 63 W V. Description of the invention (3) *-("ultra clean technology" Vol. 10 No. 1 (1998)). The technology proposed by the monthly poverty is to fill the above adsorption tower with, for example, silica gel or alumina, and then 'pass the processing air through the adsorption tower to remove 1120 or CO 2 at about room temperature' and Pt (platinum ) Or Pd (palladium) as a catalyst to remove gaseous chemical impurities 'or a method of adsorbing the chemical constituents in the air with an adsorbent (zeolite or alumina, activated carbon) cooled to about _50' or to treat The air is compressed and the catalyst tower is used to remove chemical impurities, and then the water or co2 is removed in the adsorption tower. [Problems to be solved by the invention] However, in this pressure swing dehumidification method, since a large power for compressing air is initially required, and the regeneration of the adsorbent in the adsorption tower must use separately prepared refined air, which consumes a lot of energy, In addition, the equipment is large, and the running cost is high. In the conventional method of producing clean air, the use of Pt or Pd on the catalyst is expensive 'and the catalyst tower is also required, which is not good on the equipment. Moreover, in the low-temperature adsorption method, the adsorbent must be kept at such a low temperature, which consumes a large amount of energy, and the equipment is also large-sized and unsatisfactory. In addition, as for the method of compressing the air, a dedicated machine or the like is required in the production of the compressed air itself. Therefore, of course, the compressed air itself also requires manufacturing costs. As a result, the conventional technique described above requires 1-5 yen / m3 or more in operation cost, which is not satisfactory. The present invention has been conceived in view of the above-mentioned problems, and its object is to
第6頁 436317 五、發明說明(4) 提供在以比習知之能量消耗少下實現—8 〇以下之超低露 點之乾式降濕系統,以解決問題。又’若依據本發明之別 的觀點’其目的在於藉著在那樣的乾式降濕系統之轉子内 設置某種吸附劑,提供在以比習知之能量消耗少下可製 低露點而且潔淨之空氣之新的潔淨空氣之方法及新的潔 空氣供給系統。 【本發 為 給目的 造。 首 子内而 第二段 降濕, 降濕之 該 氣通過 於該轉 再生區 之轉動 在 後,其 而且通 明之概要】 了達成上述之 室低露點空氣 先,在 令該處 乾式降 再在第 空氣降 第二段 自由轉 子之端 域以及 自再生 構造上 一部分 過了該 構造上 理空氣 濕裝置 三段乾 濕。 及第三 動之轉 面侧之 清除區 區域移 在該第 被引至 清除區 目的,本發明係使用乾式降濕裝置供 之系統’其特徵在於具備以下之構 將3段令處理空氣通過自由轉動之轉 降濕之乾式降濕裝置串接成系統’ 將在第一段乾式降濕裝置降濕之* 式降滿裝置將在第二段乾式降源;二 段之乾式降漏裝置各自具有令處理办 ::而令該處理空氣降濕之構造,: 二乳之通輕域被劃分成%濕區域和 域,將這些各區域配置成在 至降濕區域之前位於清除區域。子 一段乾式降濕裝置降濕之二° 該第二段乾式降濃裝置之c流 域之空氣和通過了該第三二二域, Λ乾式降濕Page 6 436317 V. Description of the invention (4) To provide a dry dehumidification system with an ultra-low dew point of less than 800, which can be realized with less energy than the conventional one, to solve the problem. The purpose of "if according to another aspect of the present invention" is to provide a certain type of adsorbent in the rotor of such a dry dehumidification system to provide clean air with low dew point and less energy consumption than conventional ones. New clean air method and new clean air supply system. [This issue is made for the purpose. The first stage and the second stage dehumidify, and the dehumidified gas passes through the regenerating zone, and its summary is clear. To achieve the low dew point of the air in the room, first dry the air at the place. The end area of the second stage of the free rotor of the first air drop and the upper part of the self-regenerating structure have passed through the third stage of the upper air wet device of the structure. And the third-moving area on the side of the turning surface is moved to the first area to be cleared. The present invention is a system using a dry dehumidification device. It is characterized by having the following structure to allow the processed air to pass freely in three stages. The rotating and dehumidifying dry dehumidifiers are connected in series to form a system. 'The dehumidification device that will dehumidify the dry dehumidifier in the first stage will be the dry dehydration source in the second stage; each of the dry dehumidifiers in the second stage has Order processing office :: The structure that dehumidifies the processed air: The Errutongtong light area is divided into% wet areas and areas, and these areas are arranged to be located in the clear area before reaching the dehumidification area. The second stage dehumidification device dehumidifies 2 ° The air in the c region of the second stage dehumidification device passes through the third and second domain, Λ dry dehumidification
^36317 五、發明說明(5) -- 裝置之再生區域之空氣混合後,被引至該第二段乾式降濕 裝置之再生區域,該分流之空氣之剩下之一部分被引至該 第二段乾式降滿裝置之降滿區域β 友在構造上通過了該第二段乾式降濕裝置之降濕區域之 空氣被分流後,其一部分被引至該第三段乾式降濕裝置之 清除區域,而且通過了該清除區域之空氣被引至該第三杧 乾式降濕裝置之再生區域,該分流之空氣之剩下之一部分 被引至該第三段乾式降濕裝置之降濕區域β 一 而且通過了該第三段乾式降濕裝置之降濕區域之空氣 被引至該目的室。 在此情況,在構造上來自該目的室之回氣之一部分在 該分流前和通過了該第二段乾式降濕裝置之降濕區域之空 氣混合也可。又’在構造上來自該目的室之回氣之一部分 在該分流前和通過了該第一段乾式降濕裝置之降濕區域之 .空氣混合也可。 若依據具有這種構造之乾式降濕系統’首先因使得3 段乾式降濕裝置串接成系統’在第二段乾式降濕裝置將在 第一段乾式降濕裝置令降濕之空氣降濕’以後還在第三段 乾式降濕裝置降濕’可製造—8 〇 以下之超低露點空氣。 而且’不是只是將3段乾式降濕裝置串接’因在構造 上 ① 將在該第一段乾式降濕裝置降濕之空氣分流後,將 其一部分引至該第二段乾式降濕裝置之清除區域,而且;· ② 通過了該清除區域之空氡和通過了第三段乾式降濕^ 36317 V. Description of the invention (5)-After the air in the regeneration area of the device is mixed, it is led to the regeneration area of the second dry dehumidifier, and the remaining part of the diverted air is led to the second After the air in the dehumidification area of the second stage dry dehumidification device β is passed through the dehumidification area of the second stage dry dehumidification device, a part of the air is diverted to the clearing area of the third stage dehumidification device. And the air passing through the clearing area is led to the regeneration area of the third dry-type dehumidification device, and the remaining part of the divided air is led to the dehumidification area of the third-stage dry-type dehumidification device β a And the air passing through the dehumidification area of the third dry-type dehumidifier is directed to the destination room. In this case, it is also possible that a part of the return air from the destination chamber is structurally mixed with the air before the diversion and passes through the dehumidification area of the second-stage dry dehumidifier. Also, a part of the return air from the destination chamber is structurally mixed with air before the diversion and through the dehumidification area of the first-stage dry dehumidifier. If according to the dry dehumidification system with this structure, “the first stage is to make a 3-stage dry dehumidification device in series to form a system”. In the second stage, the dry dehumidification device will dehumidify the dehumidified air in the first stage. 'Later in the third stage of the dry dehumidification device' can produce ultra-low dew point air below 80. And 'it's not just a series of three-stage dry dehumidifiers' because of the structure ① After the air dehumidified by the first-stage dry dehumidifiers is diverted, a part of it is led to the second-stage dry dehumidifiers Cleared area, and; ② passed the empty area of the cleared area and passed the third stage of dry dehumidification
第8頁 4363 1 7 五、發明說明 引至第二段乾式降濕裝置 裝置之再生區域之空氣混合後 之再生區域; 除區域 ③將通過了第二段乾式降濕裝置之降濕區域之空氣分 流’其一部分被引至該第三段乾式降濕裝置之清 而且 ④ 通過了該清除區域之空氣被引至該第三段 裝置之再生區域; ⑤ 該分流之空氣之剩下之一部分被引至該第三段· 降濕裝置之降濕區域。 可使用以將再生空氣加熱之加熱器之容量變小。 此外,因用於將第二段乾式降濕裝置之轉子再生之空 氣之濕度比習知的低,第二段乾式降濕裝置之轉子本身之 =能提高。因此,由這一點也可在省能源下製造超低露點 空氣。Page 8 4363 1 7 V. Description of the invention The regeneration area after mixing the air introduced to the regeneration area of the second stage dry dehumidifier device; Except the area ③ The air that will pass the dehumidification area of the second stage dry dehumidifier device A part of the shunt is led to the third stage of the dry dehumidifier and the air passing through the clearing area is led to the regeneration area of the third stage; ⑤ The remaining part of the shunted air is led Go to the third section · The dehumidification area of the dehumidifier. The capacity of the heater that can be used to heat the regeneration air is reduced. In addition, because the humidity of the air used to regenerate the rotor of the second-stage dry dehumidifier is lower than conventional, the rotor itself of the second-stage dry dehumidifier can be increased. Therefore, it is also possible to produce ultra-low dew-point air with energy saving.
又’因在第二段、第三段之乾式降濕裝置之再生 之入口,將在通過各段之轉子之前分流並通過清除區域之 空氣直接混合(第二段乾式降濕裝置)奉引至再生區域( 三段乾式降濕裝置),可將通過轉子時之壓力損失抑制至 最低限度。因此,在再生區域之入口可實現正壓狀離, 在後述之實施例也將說明。因此,在第二段、第三段 < 乾式降濕裝置之轉子内’防止來自外部之水分侵入u 施良好之再生,而且也可防止降濕性能降低。 I 此外,分流之位置不限通過位於其下游之乾式降 置之降濕區域之前之位置,係通過該乾式降濕裝置之降濕Because of the regeneration of the dry dehumidifiers in the second and third stages, the air will be diverted before passing through the rotors of each stage and directly mixed through the clearing area (the second stage dry dehumidifier). The regeneration zone (three-stage dry dehumidifier) can minimize the pressure loss when passing through the rotor. Therefore, a positive pressure separation can be achieved at the entrance of the regeneration area, which will be described in an embodiment described later. Therefore, in the second and third stages < inside the rotor of the dry-type dehumidification device ', the moisture from the outside is prevented from invading and good regeneration is performed, and the dehumidification performance is also prevented from being lowered. In addition, the position of the shunt is not limited to the position before the dry dehumidification area located downstream of the dry dehumidification, which is the dehumidification by the dry dehumidification device.
第9頁 4363 1 7 五、發明說明(7) ---- ,域後,也如後述之本發明之實施例所示,只要將 乳引至該乾式降漁裝置之降濕區域,就可享有在再生7區^ 之入口實現正壓狀態之本發明之效果。 衡若依據本發明之別的觀點,可提議一種潔淨空氣 ,造方法,係關於製造氣體狀雜質濃度“讣以下之潔 氣之方法,其特徵在於: 、'\ 將3段令處理空氣通過具有矽膠或金屬矽酸鹽之自由 轉動之轉子内而令該處理空氣降濕之乾式降濕裝置串接成 系統,在第二段乾式降濕裝置將在第一段乾式降濕裝置降 ..、、處理之二氣降濕處理,再在第三段乾式降濕裝置將在第 一段乾式降濕裝置降濕處理之空氣降濕處理而潔淨化。 又’供給目的室氣體狀雜質濃度1 ppb以下之潔溱由齑 之系統’具備如下之特徵。 、 ①在構造上將3段令處理空氣通過具有矽膠或金屬矽 ===自由轉動之轉子内而令該處理空氣降濕之乾式降濕 置串接成系統,在第二段乾式降濕裝置將在第一段乾式 =濕裝置降濕處理之空氣降濕處理,再在第三段乾式降濕 置將在第二段乾式降濕裝置降濕處理之空氣降濕處理。 *②該第二段及第三段之乾式降濕裝置各自具有令處理 二氣通過自由轉動之轉子内而令該處理空氣降濕之構造, 立t該轉子之端面側之空氣之通過區域被劃分成降濕區域 :生區域以及清除區域,將這些各區域配置成在利用轉 子之,動自再生區域移至降濕區域之前位於清除區域。-,3在構造上在該第一段乾式降濕裝置降濕之空氣被分Page 9 4363 1 7 V. Description of the invention (7) ---- After the domain, as shown in the embodiment of the present invention described later, as long as the milk is directed to the dehumidification area of the dry fishing device, the Enjoy the effect of the present invention that achieves a positive pressure state at the entrance of the regeneration zone 7 ^. According to the other viewpoints of the present invention, a clean air can be proposed. The manufacturing method is a method for manufacturing a clean gas with a concentration of gaseous impurities below 讣, which is characterized by: '\ will pass three stages of processing air through In the freely rotating rotor of silicone or metal silicate, the dry dehumidification device for dehumidifying the air is connected in series to the system. In the second stage, the dry dehumidification device will be lowered in the first stage. 2. The second gas dehumidification treatment, and then in the third stage dry dehumidification device, the air dehumidification treatment in the first stage dry dehumidification device is dehumidified and cleaned. The concentration of gaseous impurities in the supply target room is 1 ppb. The following system is clean and has the following characteristics: ① Dry dehumidification in which the processing air is passed through a rotor with silicone or metal silicon === freely rotating in the structure for 3 stages Set up a series system, in the second stage dry dehumidification device will be in the first stage dry = wet device dehumidification air dehumidification treatment, and in the third stage dry dehumidification device will be in the second stage dry dehumidification device Dehumidification Air dehumidification treatment. * ② The dry dehumidification devices in the second and third stages each have a structure for dehumidifying the treatment air by allowing the treatment second gas to pass through the freely rotating rotor. The passage area of air is divided into dehumidification areas: a production area and a removal area, and these areas are arranged so as to be located in the removal area before the rotor is used to move from the regeneration area to the dehumidification area. The first stage of the dry dehumidifier is dehumidified.
第10頁 4363 1 7 五 '發明說明(8) - 流後,其一部分被引至該第二段乾式降濕裝置之清除區 域’而且通過了該清除區域之空氣和通過了該第三段乾 降濕裝置之再生區域之空氣混合後,被引至該第二^ ^式 降濕裝置之再生區域,該分流之空氣之剩下之一部八L式 至該第二段乾式降濕裝置之降濕區域。 °々破弓丨 ④ 在構造上該分流之空氣之剩下之一部分被^至a 二段乾式降濕裝置之降濕區域。 该象 ⑤ 在構造上通過了該第二段乾式降濕裝置之降 一 之空氣被分流後,其一部分被引至該第三段乾式降/濕區域 之清除區域,而且通過了該清除區域之空氣被引'、裝置 段乾式降濕裝置之再生區域’該分流之空氣之剩下 二 分被引至該第三段乾式降濕裝置之降濕區域, ^ 一部 濕、區域之空氣被引入目的室。 通過了該降 回氣之一部分 之降濕區域之 在這種系統,在構造上來自該目的室之 在該分流前和通過了該第二段乾式降濕裝置 空氣混合也可。 回氣之一部分在該分流 之降濕區域之空氣混合 又’在構造上來自該目的室之 前和通過了該第一段乾式降滿裝置 也可。 又,供給目的室別的氣體狀雜質濃度, 空氣之別的系統,具備如下之特徵。 下之潔/ ①在構造上將3段令處理$ 〜*王工札遇過具有石夕膊或 酸鹽之自由轉動之棘子內而人―* „ β 屬碎 肢要:::Γ : 令該處理空氣降濕之乾式降 裝置串接成系統’在第二段教式降、、甚 仅祀八降濕裝置將在第一段乾5 43 63 1 7 空氣降 降濕裝 三段之 轉子内 之空氣 區域, 移至降 第二段 至該第 除區域 之空氣 ,該分 裝置之 流之空 降濕區 濕處理 置降濕 乾式降 而令該 之通過 將這些 漁區域 乾式降 二段乾 之空氣 混合後 流之空 降濕區 氣之剩 域。 三段乾 氣降濕 自具有 降濕之 分成降 置成在 清除區 濕之空 置之清 該第二 該第一 之一部 式降濕 處理< 令處理 構造, 濕、區域 利用棒 域。 氣被分 除區 段乾式 段乾式 分被引 五、發明說明(9) 降濕裝置降濕處理之 裝置將在第二段乾式 ② 該第二段及第 空氣通過自由轉動之 位於該轉子之端面侧 和再生區域以及清除 子之轉動自再生區域 ③ 在構造上在該 流後,其一部分被引 域’而且通過了該清 降濕裝置之再生區域 降濕裝置之再生區域 至該第三段乾式降濕 ④ 在構造上該分 三段乾式降濕裝置之 ’再在第 處理之空 濕裝置各 處理空氣 區域被劃 各區域配 之前位於 濕裝置降 式降濕裝 和通過了 ,被引至 氣之剩下 域。 下之一部分被引至該第 ⑤在構造上通過了該第三段乾式降濕裝置之降濕區域 之空氣被分流成三部分,其中一部分被弓丨至該第三段乾式 降濕裝置之清除區域,其他一部分利用再生加熱器加熱後 被引至該第二段乾式降濕裝置之再生區域,而且通過了該 清除區域及再生區域之空氣被引至該第二废乾式降濕裝置 之再生區域’該分流之空氣之剩下之一部分被引至該目的 室。 之一部分-濕區域之 在此情況’也在構造上來自該目的室之回氣 在該分流前和通過了該第二段乾式降濕裝置之降Page 10 4363 1 7 Five 'Explanation (8)-After the flow, a part of it is led to the cleaning area of the second dry dehumidifier' and the air passing through the cleaning area and the third drying After the air in the regeneration area of the dehumidification device is mixed, it is led to the regeneration area of the second ^^ type dehumidification device. The remaining part of the divided air is from the eight-L type to the second stage of the dry dehumidification device. Dehumidification area. ° 々 破 弓 丨 ④ In the structure, the remaining part of the diverted air is transferred to the dehumidification area of a two-stage dry dehumidifier. The image ⑤ After the air passing through the second stage of the dry dehumidification device is diverted, a part of it is led to the cleaning area of the third stage of the dry dehumidification / humidity area, and passes through the removal area. Air is induced ', the regeneration zone of the dry dehumidifier in the installation section' The remaining two points of the diverted air are led to the dehumidification zone of the third dry dehumidifier, ^ A piece of wet, air in the area is introduced for the purpose room. The dehumidification zone that has passed a part of the degassing air is in this system, and the air is mixed from the destination chamber before the diversion and passes through the second stage dry dehumidifier. Part of the return air is mixed in the dehumidification area of the diverted air, and it is constructed before the destination chamber and passed through the first stage of the dry-type depletion device. In addition, the system for supplying gaseous impurity concentrations to the target room and other systems to air has the following characteristics. Xia Zhijie / ① 3 paragraphs of order processing in the structure $ ~ * Wang Gongzha has encountered a spine with free spins of Shi Xijian or acid salt-* „β belongs to broken limbs: :: Γ: The dry dehumidification device for air dehumidification is connected in series to form a system. In the second stage, the teaching dehumidification and even only the eight dehumidification equipment will dry in the first stage. 5 43 63 1 7 The air area in the rotor is moved to the air from the second stage to the first elimination area. The air dehumidification area of the sub-device is placed in a wet treatment and dehumidified dry down, so that the fishing area can be dried down by the second stage. The remaining area of air in the air dehumidification zone after the air is mixed. The three-stage dry gas dehumidification is divided from the dehumidification into the vacant air in the cleaning zone. < Make the processing structure, wet, area use the rod domain. Gas separation section dry section dry section quotation 5. Description of the invention (9) Dehumidification device The dehumidification device will be dry type in the second stage ② The second The segment and the first air pass through the freely located end face side of the rotor and The regeneration area and the self-regeneration area of the scavenger rotation. ③ After the stream is constructed, a part of it is introduced into the area, and the regeneration area of the dehumidification device has passed the regeneration area of the dehumidification device to the third stage of dry dehumidification. ④ In terms of structure, the three-stage dry dehumidification device is located in the wet device dehumidification device before passing through the processing air area of the first-stage air-humidity device. After passing the area, it is led to the remaining air. The lower part is led to the fifth section of the structure which has passed through the third stage of the dehumidification device. The air in the dehumidification area is divided into three parts, and one part is bowed to the third section of dehumidification. The other part of the cleaning area of the device is heated by the regenerative heater and is led to the regeneration area of the second dry-type dehumidification device, and the air passing through the cleaning area and the regeneration area is led to the second waste-type dry dehumidification device. The regeneration area 'the remaining part of the diverted air is led to the destination room. Part-the condition of the wet area' is also structurally derived from the destination room Before the gas flow distribution and the second section by a dry reduction of lower humidity means
第12頁 4363 1 7, 五、發明說明(ίο) 空氣混合,或在 分流前和通過了 混合也可。 若依據發明 串接成系統,在 裝置令降濕處理 濕裝置降濕處理 而且,檢查 理空氣通過具有 中所含氣體狀雜 低下去,在最後 lppb以下〇 構造上來自該目 該第一段乾式降 者們之知識,若 第二段乾式降濕 之空氣降濕處理 ,可製造一80亡 處理空氣中所含 石夕膠或金屬石夕酸 質逐漸被矽膠或 段之第三段乾式 的室之回氣之一部分在該 濕裝置之降濕區域之空氣 首先將3段乾式降濕裝置 裝置將在第一段乾式降滿 ,以後還在第三段乾式降· 以下之超低露點空氣。 氣體狀雜質,也得知在處 鹽之轉子時’該處理空氣 金屬石夕酸鹽吸附除去而降 降濕裝置之出口,可變成 轉子所具備之吸附劑係矽膠或金屬矽酸鹽。在這種乾 式降濕裝置,也有添加了金屬矽酸鹽之中之沸石的,但^ 因沸石之再生溫度高而且在構造上細孔徑一致,不太適合 除去所有的有機氣體成分。因此,在適合本發明之金屬妙 酸鹽上,列舉以石夕踢為主體之金屬石夕酸鹽。但,氯化經因 無法除去有機氣體成分’難適用於淨化空氣之目的。 而且,不是只是將3段乾式降濕裝置串接,因在構造 上 ① 將在該第一段乾式降濕裝置降濕之空氣分流後,將 其一部分引至該第二段乾式降濕裝置之清除區域,而且; ② 通過了該清除區域之空氣和通過了第三段乾式降濕' 裝置之再生區域之空氣混合後,引至第二段乾式降濕裝置,Page 12 4363 1 7, V. Description of Invention (ίο) Air mixing, or mixing before passing and passing. If the system is connected in series according to the invention, the dehumidification treatment is performed on the dehumidification device. Moreover, the inspection air passes through the gas-containing impurities contained in the device and is lower than the final lppb. The structure comes from the first stage of the project. The knowledge of the descendants, if the second stage of dry dehumidified air is dehumidified, it can create a dry chamber of the third stage of silicon rubber or metal acid that is contained in the 80-air treatment air. Part of the return air is the air in the dehumidification area of the wet device. First, the 3-stage dry dehumidifier will be fully dry in the first stage, and the ultra-low dew point air below the third stage. It is also known that the gas-like impurities are treated in the rotor of the salt, and the processing air is adsorbed and removed by the metal oxalate, and the outlet of the dehumidification device can be turned into an adsorbent-based silicone or metal silicate provided in the rotor. In this type of dry dehumidification device, zeolite is also added to the metal silicate. However, due to the high regeneration temperature of zeolite and the uniform pore size in the structure, it is not suitable for removing all organic gas components. Therefore, among the metal salts suitable for the present invention, metal stone salts based on stone ball are mentioned. However, the chlorinated meridian cannot be used for the purpose of purifying air because it cannot remove organic gas components. Moreover, it is not just to connect the three-stage dry dehumidifier in series, because in the structure ① after the air dehumidified by the first-stage dry dehumidifier is diverted, a part of it is led to the second-stage dry dehumidifier Clear the area, and; ② the air that has passed through the cleared area and the air that has passed through the regeneration area of the third stage dry dehumidifier 'device are mixed and led to the second stage dry dehumidifier,
<4363 1 7 五'發明說明(11) 之再生區域, ③ 將通過了第二段乾式降濕裝置之降 流,其一部分被引至該第三段乾式降濕裝 而且; ④ 通過了該清除區域之空氣被引至該 裝置之再生區域; ⑤ 該分流之空氣之剩下之一部分被引 降濕裝置之降濕區域。 可使用以將再生空氣加熱之加熱器之 外,因用於將第二段乾式降濕裝置之轉子 度比習知的低,第二段乾式降濕裝置之轉 高。因此,由這一點也可在省能源下製造 空氣。 又,因在第二段、第三段之各乾式降 域之入口’將在通過各段之轉子之前分流 之空氣直接混合(第二段乾式降濕裝置)或 (第三段乾式降濕裴置),可將通過轉子時 至最低限度。因此,如上述所示,在再生 現正壓狀態。因此,在第二段、第三段之 之轉子内,防止來自外部之水分侵入,可 生。而且也可防止雜f吸附性能及降 又藉著在第=J/L P 交、β 吊一 #又乾式降濕裝置之韓早 自第三段乾式降温驻g 7 扣& H 降濕裝置之轉子之降濕區域 二氣,可付到潔淨度更高之空氣。 濕區域之空氣分 置之清除區域, 第三段乾式降濕 至該第三段乾式 容量變小。此 再生之空氣之濕 子本身之性能提 低露點且潔淨之 濕裝置 並通過 引至再 之壓力 區域之 各乾式 實施良 能降低 之再生 流出之 之再当 清除H 生區超 損失和 < α巧 降濕| 好之g 〇 區域矛I 最潔弹< 4363 1 7 The regeneration area of the 5th invention description (11), ③ will pass the downflow of the second stage dry dehumidification device, a part of which will be directed to the third stage dry dehumidification equipment; and ④ passed the The air in the removal area is led to the regeneration area of the device; ⑤ The remaining part of the diverted air is led to the dehumidification area of the dehumidification device. In addition to the heater that can be used to heat the regeneration air, the rotor of the second-stage dry dehumidifier is lower than the conventional one, and the second-stage dry dehumidifier turns higher. Therefore, it is also possible to produce air with energy saving. In addition, because the inlets of the dry dewatering areas in the second and third stages will directly mix the air that is split before passing through the rotors of each stage (the second stage dry dehumidification device) or (the third stage dry dehumidification) Position), can pass through the rotor to a minimum. Therefore, as described above, a positive pressure state is reproduced. Therefore, in the rotors of the second and third stages, it is possible to prevent moisture from entering from the outside. It can also prevent miscellaneous adsorption performance and degradation. By the third stage of the dry-type dehumidification device in the third stage of the dry-type dehumidification device, the Han 7 & H dehumidification device Two air in the dehumidification area of the rotor can be used to provide cleaner air. In the clear area of air separation in the wet area, the third stage of dry dehumidification will reduce the dry capacity of the third stage. The performance of the wet air of the regenerated air lowers the dew point and is a clean wet device, and the dry out of the regenerative outflow of the regenerative outflow through the dry-type implementation of the dry pressure leading to the re-pressurized area, and the excess loss of the H-generating zone and < α Qiao dehumidification | good g 〇 area spear I the most clean bomb
第14頁 4363 1 7Page 14 4363 1 7
【發明之實施形態】 以下依照圖面說明本發明 本實施例之潔淨空氣供給系統 雜質漢度為lppb以下而且_8〇 構成例如作為供給半導體晶圓 庫S相當於本發明之目的室。 作為原料空氣之外氣0A被 首先利用外氣處理冷卻器 後之空氣和以後經該外氣處理 段乾式降濕裝置10之轉子之 合。 之較好之實施例。圖1表示 之概略,本系統製造氣體狀 °C之超低露點之潔淨空氣, 之保管庫S之系統。該保管- 引至處理系統之導管1後, ler)2冷卻降濕。冷卻降濕 冷卻器2冷卻之通過了第一 清除區域1 1 c之清除空氣混 第^又乾式降濕裝置10如圖2所示,具有在轉動之轉 子11之兩端面配置了室12'13之構造。各室12、13在内部 將3片間隔板14、14、14配置成放射狀,把室〇、13内之— 二間隔成3個"與其對應的,在轉子1丨之端面,朝以圖2中 之細箭號所示轉子11之轉向依次劃分成降濕區域丨la、再/ 生區域lib、清除區域lie三個空氣之通過區域。而且,^ 至1 2之外側端面,和這些各區域對應的形管等 連接之降濕出口心、再生出n12b、清除::心和等此 外,在室1 3之外側端面也和該三個區域對應的各自形成降 濕入口 13a、再生入口 13b、清除入口;[3c。 在轉子11,使用令在母材料浸潰在矽膠添加了一些 -鋁、鋅的。即,可使用在例如蜂窩構造狀之纖維紙或&瓷-[Embodiment of the invention] The present invention will be described below with reference to the drawings. The clean air supply system of this embodiment has an impurity degree of 1 ppb or less and a structure of, for example, a semiconductor wafer library S for supply to the object room of the present invention. The outside air 0A, which is the raw air, is a combination of the air after the cooler is first treated with the outside air and the rotor of the dry dehumidifier 10 that passes through the outside air treatment section later. The preferred embodiment. Figure 1 shows the outline of this system, which is a system for storage of clean air at gaseous ° C with ultra-low dew point. After the storage-lead to the duct 1 of the processing system, the ler) 2 is cooled and dehumidified. The cooling and dehumidifying cooler 2 passes through the first clearing area 1 1 c and the cleaned air is mixed with the dry dehumidification device 10 as shown in FIG. 2. The chambers 12 ′ 13 are arranged on both ends of the rotating rotor 11. Of the structure. Each of the chambers 12 and 13 has three partition plates 14, 14, and 14 arranged radially inside, and two of the chambers 0 and 13 are separated into three " correspondingly, " The turning of the rotor 11 shown by the thin arrows in FIG. 2 is divided into three air passing regions, namely, a dehumidification region 1a, a regeneration / regeneration region lib, and a removal region lie. In addition, the outer end surfaces of ^ to 12 are connected to the dehumidification outlet cores of the shaped tubes and the like corresponding to each of these areas, n12b is regenerated, and the clearing :: Hehe etc. In addition, the outer end surfaces of the chamber 1 3 are also connected to the three The areas corresponding to each form a dehumidification inlet 13a, a regeneration inlet 13b, and a purge inlet; [3c. In the rotor 11, some aluminum-zinc is added so that the parent material is impregnated in silicone. That is, it can be used, for example, in a honeycomb structured fiber paper or & porcelain-
436317 五、發明說明(13) " ' '^ 之燒成物之細纖維令浸潰以矽膠為主體之混合了一些叙、 鋅之金屬矽酸鹽,而在纖維之周圍緊密的黏上該金屬矽竣 鹽的。又,轉子11之厚度係400mm ’轉子11之轉速設為4轉436317 V. Description of the invention (13) " '^^ The fine fibers of the fired material impregnate the silica-based compound and mix some Zn and zinc metal silicates, and the fiber should be tightly adhered to the periphery of the fiber. Metal silicon is completely salted. The thickness of the rotor 11 is 400 mm. The rotation speed of the rotor 11 is set to 4 revolutions.
/小時。 ‘ I 如上述所示’和第一段乾式降濕裝置1〇之轉子U之清 除空氣混合了之空氣’利用外氣處理風扇3,通過該第—. 段乾式降濕裝置1 〇之轉子11之降濕區域11 a後,例如降濕 至露點溫度為一3 5 °C為止。 · 通過了第一段乾式降濕裝置10之轉子U之降濕區域 11a之空氣,被引至處理風扇4,利用前置冷卻器5冷卻後 、 分流。分流後之部分空氣被引至第二段乾式降濕裝置2 〇之 轉子21之清除區域21 c,然後,如後述所示,和通過了第 二段乾式降濕裝置30之再生區域3ib之空氣混合,被引至 第一段乾式降濕裝置20之轉子21之再生區域2ib。分流後 之空氣之剩下之部分被引至第二段乾式降濕裝置2 〇之轉子 21之降濕區域2la。 · 第二段乾式降濕裝置20具有基本上和第一段乾式降濕 裝置ίο相同之構造。即,在轉子21之端面,朝轉子21之轉 向依次劃分成係處理區域之降濕區域21a、再生區域21b以, 及清除區域21c三個空氣通過區域。通過了該第二段乾式 =馮裝置20之轉子21之降濕區域21 a之空氣,例如降濕至 其露點溫度為一75 °C之低露點之空氣為止。 - 通過了第二段乾式降濕裝置2〇之轉子21之降濕區域· a之空氣,之後被引至處理風扇6,利用前置冷卻器7冷/hour. 'I as shown above' and the air mixed with the clear air of the rotor U of the first stage dry dehumidification device 10 'uses the external air treatment fan 3 to pass through the rotor of the first stage of the dry dehumidification device 1 〇 11 After dehumidifying the region 11a, for example, dehumidify until the dew point temperature is -35 ° C. · The air that has passed through the dehumidification area 11a of the rotor U of the first-stage dry dehumidifier 10 is led to the processing fan 4 and is cooled by the front cooler 5 and then diverted. Part of the air after the shunting is led to the cleaning area 21 c of the rotor 21 of the second stage dry dehumidifier 2 0, and then, as shown later, and the air passing through the regeneration zone 3ib of the second stage dry dehumidifier 30 The mixing is led to the regeneration area 2ib of the rotor 21 of the first-stage dry dehumidifier 20. The remaining part of the divided air is led to the dehumidification area 2la of the rotor 21 of the second-stage dry dehumidification device 20. The second-stage dry dehumidifier 20 has substantially the same structure as the first-stage dry dehumidifier. That is, at the end surface of the rotor 21, the turning direction of the rotor 21 is divided into three air passing areas, namely a dehumidification area 21a, a regeneration area 21b, and a cleaning area 21c, which are the processing areas. The air that has passed the second stage of the dry type = Feng device 20 rotor 21 dehumidification area 21a, for example, dehumidifies until its dew point temperature is a low dew point air of 75 ° C. -The air passing through the dehumidification area of rotor 21 of the second stage dry dehumidifier 20 is passed through to the processing fan 6 and cooled by the front cooler 7
436317 五、發明說明(14) - 卻後在轉子21之上游侧分流。而分流後之空氣之一部分被 弓丨至第三段乾式降濕裝置30之轉子31之清除區域31c。分 流後之空氣之剩下之部分被引至第三段乾式降濕裝置3 〇之 轉子31之降濕區域31a。 第三段乾式降濕裝置30具有基本上和第一段乾式降濕 裝置10、第二段乾式降濕裝置2〇相同之構造。即,在轉子. 31之端面,朝轉子31之轉向依次劃分成係處理區域之降濕 區域31a、再生區域31b以及清除區域31c三個空氣通過區* 域。通過了該第三段乾式降濕裝置⑽之轉子31之降濕區域 31 a之空氣,例如降濕至其露點溫度為—9 〇它〜_丨丨〇。〇之 超低露點為止。 通過了該第三段乾式降濕裝置30之轉子31之降濕區域 31 a之空氣,視需要利用加熱線圈(圖上未示)加熱,或利 用冷卻線圈(圖上未示)冷卻等,設成所要之溫度後,經由 供氣導管8 ’作為供氣SA被搬至保管庫S。 利用該前置冷卻器7冷卻後在轉子31之上游側分流, 再被引入第三段乾式降濕裝置3〇之轉子31之清除區域3ic 之空氣’冷卻轉子31。然後,進行該冷卻後之空氣用再生 加熱器41加熱後,利用再生風扇42引至轉子31之再生區域 31b,藉此進行轉子31之再生。 通過了該第三段乾式降濕裝置3〇之轉子31之再生區域 31b之空氣,因係低濕且高溫,可用於第二段乾式降濕裝 置20之轉子21之再生。在本實施例,利用第二段再生加熱· 器44再加熱而溫度上升’但是如上述所示,通過了再生區436317 V. Description of the invention (14)-But after the shunt on the upstream side of the rotor 21. A part of the shunted air is bowed to the clearance area 31c of the rotor 31 of the third stage dry dehumidifier 30. The remaining part of the shunted air is led to the dehumidification area 31a of the rotor 31 of the third-stage dry dehumidifier 30. The third-stage dry dehumidifier 30 has substantially the same structure as the first-stage dry dehumidifier 10 and the second-stage dry dehumidifier 20. That is, at the end face of the rotor 31, the turning toward the rotor 31 is divided into three air passage areas *, namely a dehumidification area 31a, a regeneration area 31b, and a cleaning area 31c, which are processing areas. The air that has passed through the dehumidification area 31 a of the rotor 31 of the third-stage dry dehumidification device 降, for example, is dehumidified to a dew point temperature of -9 〇 ~ 丨 丨 丨. 〇 until the ultra-low dew point. The air that has passed through the dehumidification area 31 a of the rotor 31 of the third dry-type dehumidification device 30 is heated by a heating coil (not shown) or cooled by a cooling coil (not shown) as needed. After the desired temperature is reached, it is transferred to the storage room S as the air supply SA through the air supply duct 8 '. After cooling by the pre-cooler 7, it is divided on the upstream side of the rotor 31, and is introduced into the air 31 of the cleaning area 3ic of the rotor 31 of the third-stage dry dehumidifier 30 to cool the rotor 31. After the cooled air is heated by the regeneration heater 41, it is led to the regeneration area 31b of the rotor 31 by the regeneration fan 42, thereby performing the regeneration of the rotor 31. The air passing through the regeneration area 31b of the rotor 31 of the third-stage dry dehumidification device 30 can be used for the regeneration of the rotor 21 of the second-stage dry dehumidification device 20 because of the low humidity and high temperature. In this embodiment, the second stage regenerative heater 44 is used to reheat and the temperature rises. 'However, as described above, the regenerative zone passes through the regeneration zone.
436317 五、發明說明(15) 的ϋ之二氣,因係低濕且高溫,該再生加熱器44容量 域21 :之’二引至第二段乾式降濕裝置20之轉子21之清除區 之办备、、/.和冷卻轉子21後利用該再生加熱器44升溫 乾4 @。混合後,該空氣利用再生風扇45引至第二段 二3置2 0之轉子21之再生區域2 lb,用於轉子21之· 於再峰裔因第二段再生加熱器“之容量可小’而且用 妒Ϊ Ϊ 氣之濕度可比習知之二段式之情況低,第二段 t*工降濕裝置2 0之轉子21之性能比習知的提高。 士通過第二段乾式降濕裝置20之再生區域2 lb後由出口 机出之空氣,用再生加熱器46再加熱,然後利用再生風扇 47引至第一段乾式降濕裝置.1〇之轉子u之再生區域nb, 用於轉子11之再生,然後作為排氣a排出。而,上述通過 了轉子11之清除區域11c之清除空氣’因係出口溫度比較 低溫且低濕度之空氣,經由清除用導管48,使用外氣處理 冷卻器2之一部分再冷卻,和外氣0A混合後,用作處理用 之空氣。此外,在圖1之D1〜D4係為了調整風量而設置於導 管之風擋(damper)。 此外’來自保管庫S之回氣RA1、Rj\2、RA3利用各自對 應之回氣導管51、52、53,各自在外氣處理冷卻器£之上 游側和引入外氣OA混合’或和在第二段乾式降濕裝置2 〇之 降濕區域11a降濕之空氣混合’韦入各轉子11、21、31之 降濕區域係自由。這些藉著風擋D5、D 6、D7之開閉選 擇。 产436317 V. Description of invention (15) Because of the low humidity and high temperature, the regenerative heater 44 capacity zone 21: the second one is led to the cleaning area of the rotor 21 of the second dry-type dehumidifier 20 After the preparation, cooling, and cooling of the rotor 21, the regenerative heater 44 is used to heat up and dry it. After mixing, the air is drawn to the regeneration area 2 lb of the rotor 21 of the second stage by the regeneration fan 45. The capacity of the rotor 21 can be reduced. 'Also, the humidity of the gas with jealousy Ϊ gas can be lower than that of the conventional two-stage type. The performance of the rotor 21 of the second stage t * dehumidifier 20 is higher than the conventional one. The air from the outlet machine after the 20 lb regeneration area is reheated by the regeneration heater 46, and then led to the first dry dehumidifier by the regeneration fan 47. The regeneration area nb of the rotor u of 10 is used for the rotor The regeneration of 11 is then exhausted as exhaust gas a. In addition, the above-mentioned purge air that has passed through the purge area 11c of the rotor 11 is relatively low-temperature and low-humidity air. The purge pipe 48 is used to cool the air. One part of 2 is re-cooled and mixed with outside air 0A, and used as processing air. In addition, D1 to D4 in Figure 1 are installed in the duct damper for adjusting the air volume. In addition, 'from the storage room S The return air RA1, Rj \ 2, and RA3 use their respective pairs The return air ducts 51, 52, 53 are respectively mixed with the outside air OA on the upstream side of the outside air treatment cooler, or mixed with the air dehumidified in the dehumidification area 11a of the second stage dry dehumidification device 20. It is free to enter the dehumidification area of each rotor 11, 21, 31. These are selected by the opening and closing of windshields D5, D6, and D7.
第18頁 43631, 五、發明說明(16) 本實施例之潔淨空氣供給系統如上述所示構成,如上 述所示,利用外氡處理冷卻器2冷卻降濕後之空氣在第一 段乾式降满裝置1 0之降濕區域1 1 a降濕’例如露點溫度降 至一 35 °C為止。接著利用前置冷卻器5冷卻降濕後,這次 利用第二段乾式降濕裝置2〇之降濕區域2 1 a再降濕,例如 其露點溫度降至一7 5 °C為止。然後,利用前置冷卻器γ再-冷卻降濕後’再利用第三段乾式降濕裝置3〇之降濕區域 31a再降濕’露點溫度再降至_9〇。〇—ll〇°c為止。於‘ 是’露點溫度降至超低露點之空氣,以後視需要利用加 熱、冷卻處理調整溫度後,供給保管庫S,作為供氣SA。 而,對於令上述實施例之潔淨空氣供給系統實際運轉 時之淨化性能,即氣體狀雜質之除去性能和降濕性能之實 驗結果如圖3之表所示。在本表,「規格值」意指保管庫s 要求之值,露點溫度設為不滿一 1 〇 〇乞,對於有機氣體成 分、無機氣體成分各自設為不滿lppb。有機氣體成分表示 有機氣體成分之總和(THC),「甲苯(t〇iuene)換算值」 意指將成為量測裝置之基準之值換算為甲苯(tol uene) ° 又「BLK Leve 1」意指例如在使純氮氣等通過之情況和用 量測裝置量測之值相等,係實際上使用之量測裝置之實質 之量測下限。對於無機氣體成分只量測代表性的。但,實 際上別的無機氣體成分也存在,但是外氣所含之濃度 低,係可忽略之程度。 由本表得知,首先就降濕性能而言,自第三段乾式降. 濕裝置30之轉子31流出時之露點溫度係_ 11 4 °C,遠低於Page 18, 43631, V. Description of the invention (16) The clean air supply system of this embodiment is structured as described above, and as shown above, the air after cooling and dehumidification is cooled in the first stage by the outer processing cooler 2 The dehumidification area 1 1 a of the full device 10 dehumidifies, for example, the dew point temperature drops to -35 ° C. Next, the pre-cooler 5 is used to cool and dehumidify, and this time, the dehumidification area 2 1 a of the second-stage dry dehumidifier 20 is used to dehumidify, for example, the dew point temperature is reduced to 75 ° C. Then, the pre-cooler γ is re-cooled and dehumidified, and then the dehumidification area 31a of the third stage dry dehumidifier 30 is dehumidified and the dew point temperature is reduced to −90. 〇-ll0 ° C 。。 0-110 ° c. The air whose dew point temperature is reduced to an ultra-low dew point at YES is heated and cooled as necessary to adjust the temperature, and then supplied to the storage room S as the supply air SA. Further, the experimental results of the purification performance when the clean air supply system of the above embodiment is actually operated, that is, the removal performance of gaseous impurities and the dehumidification performance are shown in the table in FIG. 3. In this table, "specification value" means the value required by the vault s, the dew point temperature is set to less than 100, and the organic gas component and the inorganic gas component are each set to less than lppb. The organic gas component represents the total organic gas component (THC). "Toluene" converted value means that the value used as the reference of the measuring device is converted to toluene (tol uene) °. Also, "BLK Leve 1" means For example, in the case of passing pure nitrogen, etc., and the value measured by the measuring device is equal, it is the actual lower measurement limit of the measuring device actually used. For inorganic gas components, only representative ones are measured. However, in fact, other inorganic gas components also exist, but the concentration in the outside air is low, which is a negligible level. According to this table, first of all, in terms of dehumidification performance, the dry dehydration from the third stage. The dew point temperature of the rotor 31 of the wet device 30 is _ 11 4 ° C, which is much lower than
第19頁 436317Page 19 436317
五、發明說明(17) 至目前為止在使用轉子之乾式降濕系統辦不到之一80 X:。 此外’各乾式降濕裝置1〇、2〇、3〇之出入口之溫度如下所 示。 第一段乾式降濕裝置10之入口 —23 〇C 溫度—5°C ' 出口溫度 第二段乾式降濕裝置2〇之入口 第三段乾式降濕裝置30之入口 溫度—5 °C、 溫度—5 °C、 出口溫度—7 °C 出口溫度—6 °C 又至於再生入口溫度都是丨2〇。匚。 而’有機氣體成分之濃度係〇. 2ppb,係所使用量測裝 置之量測下限。又,無機氣體成分之濃度都是0 lppb以 下’可確認除去性能極高。因此,得知一般被稱為潔淨乾 燥空氣之值’即露點溫度為—丨〇〇。〇~—ll〇°C '氣體狀雜 質濃度為1 ppb以下之值都達到。而且,因未使用觸媒或化 學過濾器等,可長期連續的製造潔淨空氣。 而且,如習知般未使用壓縮機或昂貴之觸媒等,在這 一點也使得價格低廉化。若依據發明者們之試算,在製造 具有同程度之潔淨度和低露點之情況’若利用本發明,能 以習知技術之約1 / 3以下之〇. 5日圓/m3以下之價格製造。 而且,在本實施例’因使得在通過第二段之轉子2 j、 第二段之轉子31之前分流後’引入各清除區域2ic, 然後和通過了第三段之轉子31之空氣混合,引入第二段之 轉子21之再生區域21b、或第二段之轉子31之再生區域 31b ’在通過轉子之際,風道通過轉子之次數少,而成此 例的抑制壓力損失。因而’可在各再生區域2丨b、3丨b之入V. Description of the invention (17) So far, one of the dry-type dehumidification systems using rotors cannot do 80X :. In addition, the temperatures at the inlets and outlets of each of the dry dehumidifiers 10, 20, and 30 are shown below. The inlet of the first stage of the dry dehumidifier 10—23 ℃ temperature—5 ° C 'The outlet temperature The inlet of the second stage of the dry dehumidifier 20—the inlet temperature of the third stage of the dry dehumidifier 30—5 ° C, temperature —5 ° C, outlet temperature—7 ° C outlet temperature—6 ° C. Regarding regeneration inlet temperature, both are 20%. Alas. The concentration of the 'organic gas component' is 0.2 ppb, which is the lower measurement limit of the measurement device used. In addition, the concentrations of the inorganic gas components were all 0 lppb or less', and it was confirmed that the removal performance was extremely high. Therefore, it is known that the value commonly referred to as clean and dry air ', that is, the dew point temperature is-丨 〇〇. 〇 ~ —110 ° C 'The gaseous impurity concentration is all up to 1 ppb. In addition, because no catalyst or chemical filter is used, clean air can be continuously produced for a long period of time. In addition, the compressor is not used, or expensive catalysts are used, which also reduces the price. According to the inventors' trial calculations, when the production has the same degree of cleanliness and low dew point, if the present invention is used, it can be manufactured at a price of about 0.5 to less than 1/3 / m3 of conventional technology. Moreover, in this embodiment, 'because the flow is divided before passing through the rotor 2j of the second stage and the rotor 31 of the second stage', each clearing area 2ic is introduced, and then it is mixed with the air passing through the rotor 31 of the third stage and introduced. When the regeneration zone 21b of the rotor 21 in the second stage or the regeneration zone 31b 'of the rotor 31 in the second stage passes through the rotor, the number of times the air passage passes through the rotor is small, and this example suppresses the pressure loss. Therefore, it ’s possible to enter 2 丨 b and 3 丨 b
4 3 63 1 7,.: 五、發明說明(18) 口實現正壓狀態。 和例如如圖4所示,在通過第三段之轉子3〗之降濕區 域31 a後分流而引入清除區域31 c,然後用再生加熱器4丨加 熱之情況相比,得到如下之結果、現在假設轉子仏之塵力 損失如下, 在降濕區域31a為450Pa, . 在再生區域31b為500Pa, 在清除區域31c為350Pa, ’ 利用處理風扇6送風’設在通過了前置冷卻器7時之處理空 氣之壓力為55 OPa時,在圖4所示系統,在通過了降降濕區 域31a時壓力變為lOOPa,然後在通過清除區域31c時變為 —250?&’在再生區域311)之入口變成負壓狀態。變m 狀態時水分可能由外部侵入而混入,可能無法得到超低露 點。 — 關於這一點’如圖4所示’為了使用將通過了降濕區 域31a之空氣引入清除區域31c之系統在再生區域3ib之入 口保持正壓狀態,將通過了降濕區域3la之空氣之一部分 再分流後’直接引入再生區域3 1 b即可,可是這樣做時, 將過了降濕區域31a之超低露點之空氣再用於再生,必須 增加風量,結果能量消耗變多。雖然有那樣的缺點,但是 藉著將過了降濕區域31a之空氣之一部分再分流,可在再 生區域31 b之入口保持正壓狀態。 在這一點’若依據本實施例’也如囷5所示,因使得-通過了前置冷卻器7之空氣在被引入降濕區域31&之前分流4 3 63 1 7,.: V. Description of the invention (18) The port achieves a positive pressure state. Compared with, for example, as shown in FIG. 4, after passing through the dehumidification area 31 a of the third stage rotor 3, the shunt is introduced into the clear area 31 c and then heated by the regenerative heater 4 丨, the following results are obtained, Now suppose that the dust loss of the rotor is as follows: 450Pa in the dehumidification area 31a, 500Pa in the regeneration area 31b, and 350Pa in the removal area 31c, and the 'supply air by the processing fan 6' is set when the precooler 7 is passed. When the pressure of the treated air is 55 OPa, in the system shown in FIG. 4, the pressure becomes 100 Pa when it passes the dehumidification and dehumidification area 31a, and then becomes -250? &Amp; 'in the regeneration area 311 when it passes the clearance area 31c. The inlet of) becomes negative pressure. When changing to the m state, moisture may be mixed in from outside, and an ultra-low dew point may not be obtained. — Regarding this point, as shown in FIG. 4, in order to use a system that introduces the air that has passed through the dehumidification area 31 a into the purge area 31 c, it maintains a positive pressure at the inlet of the regeneration area 3 ib, and part of the air that passed the dehumidification area 3 la After re-shunting, it is sufficient to directly introduce the regeneration area 3 1 b, but when doing so, the air that has passed the ultra-low dew point of the dehumidification area 31a is used for regeneration, and the amount of air must be increased, resulting in increased energy consumption. In spite of such a disadvantage, a part of the air passing through the dehumidification area 31a is shunted again to maintain a positive pressure state at the inlet of the regeneration area 31b. At this point, "if according to this embodiment" is also shown in Fig. 5, because the air that has passed through the pre-cooler 7 is diverted before being introduced into the dehumidification area 31 &
第21頁 436317a 五、發明說明(19) 後,引入清除區域31c ’在通過了清除區域31c時,係 20OPa,依然保持正壓狀態。因此,水分不會自外部侵入 轉子31内,可適合的達成超低露點。 此外,可令來自保管庫S之回氣和處理空氣適當的混 合’由這一點也可得到省能源效果。又,對於所吸附之氣 體狀雜質,低沸點的因在再生侧分離後直接作為排氣排· 出’對於潔淨化性能無影響。又,至於高沸點的,即使有 未分離的,也因高沸點之有機氣體之濃度很低,不會比轉 子之壽命早損壞’在實用上無問題。又,因令來自保管庫 S之回氣和處理空氣適當的混合使用,由這一點在省能源 效果也高。 其次依照圖6說明別的實施例之潔淨空氣供給系統。 又’圖中以和上述實施例相同之符號表示之裝置等表示同 一裝置等β本供給系統係使得通過了第三段乾式降濕裝置 30之轉子31之降濕區域3la之空氣之一部分用再生用加熱 器41加熱後,引至轉子31之再生區域31b,而且將通過了 轉子31之降濕區域31 a之空氣之剩下之一部分引至清除區 域31 c ’將通過了兩區域之空氣混合後,用加熱器〇加熱 後’引至第二段乾式降濕裝置2〇之轉子2丨之再生區域21t) 的。又’將通過了降濕區域2la之空氣之一部分引至第二 段之轉子21之清除區域21c。 在這種構造之系統,需要消耗比前面所說明之實施例 統多的能量’因在第三段轉子31之再生利用通過了第, 一段轉子31之降濕區域31 a之最潔淨之空氣,可得到潔淨Page 21 436317a 5. After the description of the invention (19), the introduction of the clearing area 31c ′ When passing the clearing area 31c, it is 20OPa and still maintains a positive pressure state. Therefore, moisture does not enter the rotor 31 from the outside, and an ultra-low dew point can be suitably achieved. In addition, it is possible to obtain an energy-saving effect by appropriately mixing the return air from the storage tank S and the process air. In addition, for the adsorbed gaseous impurities, the low-boiling point is directly discharged as exhaust gas after separation on the regeneration side, and has no effect on purification performance. As for the high-boiling point, even if there is no separation, the concentration of the high-boiling organic gas is very low, so that it will not be damaged earlier than the lifetime of the rotor. There is no practical problem. In addition, due to the proper mixing and use of the return air from the storage tank S and the process air, this also has a high energy saving effect. Next, a clean air supply system according to another embodiment will be described with reference to FIG. 6. Also, in the figure, the devices indicated by the same symbols as the above embodiments represent the same devices and the like. The β supply system is to regenerate a part of the air in the dehumidification area 3la of the rotor 31 that has passed through the third stage of the dry dehumidifier 30 After being heated by the heater 41, it is led to the regeneration area 31b of the rotor 31, and the remaining part of the air that has passed through the dehumidification area 31a of the rotor 31 is led to the cleaning area 31c. The air that has passed through the two areas is mixed Then, after being heated by the heater 0, it is led to the regeneration zone 21t) of the rotor 2 of the second stage dry dehumidifier 20. Also, a part of the air that has passed through the dehumidification area 21a is led to the clearance area 21c of the rotor 21 in the second stage. In this structured system, it needs to consume more energy than the previously explained embodiment. 'Because the regeneration of the third stage rotor 31 passed the cleanest air in the dehumidification area 31 a of the first stage rotor 31, Get clean
第22頁 4363 17 五、發明說明(20) 度ί::氣,據發明者們之試算,W用本圖6 之系統’也可以0.5日圓"以下之價袼供給 氣體狀雜質濃度為lPPb以下之潔淨度之乾燥空氣洋、, 此外,在上述實施例,在各段之乾式降^裝置丨〇、 20、30使用基本上同-構造的’但是對 特別使用和第二段、第三段之乾置: 20、30 -樣的。又即使自轉子流出之空氣含有粒子成分, 也例如藉著在*三段之轉子31之出σ側設置ULpA過遽器,· 可除去這些粒子。 在上述之實施例,在轉子"使用之吸濕枒料上使用在 矽膠添加了 -些鋁、鋅#,構成潔淨空氣供給系統,但是 在轉子11使用之吸濕材料上使用氣化鋰、矽膠、沸石等之 情況,雖然空氣之潔淨化性能差,依然在功能上作為供給 ~ 80 t以下之超低露點空氣之系統。即,提供本發明之乾. ,降濕系統=因此,需要超低露點之空氣,但是在不需要 鬲潔淨化之空氣之情況’ K要在吸濕材料上使用氣化鋰、 矽膠、沸石等即可》 【發明之效果】 若依據本發明之乾式降濕系統,使用乾式降濕系統可 在能量比習知的少、及小型之設備下製造—8〇以下之超 低露點空氟之系統。又,因可將乾式降濕系統之轉子保持 正壓,水分不會自外部侵入,可適合的供給超低露點空 氣。 436317 五、發明說明(21) 若依據本發明,可在省能源下製造氣體狀雜質濃度 1 p'pb以下之超低露點空氣,結果也可令運轉費用大幅度低 廉化。又,也不需要昂貴之觸媒等。又,因可將乾式降濕 系統之轉子保持正壓,水分不會自外部侵入,可適合的製 造潔淨且超低露點之空氣。Page 22 4363 17 V. Description of the invention (20) Degrees :: Gas, according to the inventors 'trial calculations, using the system of FIG. 6' can also supply 0.5 yen " gaseous impurity concentration is lPPb The following cleanliness of dry air, In addition, in the above embodiment, the dry-type lowering devices in each section are used in the same structure, but for special use and the second and third sections Duan Zhigan: 20, 30-the same. Even if the air flowing out of the rotor contains particle components, for example, by installing a ULpA converter on the σ side of the rotor 31 in the * three stages, these particles can be removed. In the above-mentioned embodiment, some aluminum and zinc are added to the silicone used on the rotor " hygroscopic material, to constitute a clean air supply system, but lithium vaporized lithium is used on the hygroscopic material used in the rotor 11. In the case of silica gel, zeolite, etc., although the air purification performance is poor, it still functions as a system that supplies ultra-low dew-point air below ~ 80 t. That is, to provide the dryness of the present invention, the dehumidification system = therefore, ultra-low dew point air is needed, but in the case where clean air is not needed, 'K. Use of gasified lithium, silicone, zeolite, etc. on hygroscopic materials That is the effect of the invention] If the dry dehumidification system according to the present invention is used, the dry dehumidification system can be manufactured with less energy than the conventional, and small-sized equipment-a system with ultra-low dew point air fluorine below 80 . In addition, because the rotor of the dry dehumidification system can be maintained at a positive pressure, moisture will not invade from the outside, and it can appropriately supply ultra-low dew point air. 436317 V. Description of the invention (21) According to the present invention, ultra-low dew-point air with a gaseous impurity concentration of less than 1 p'pb can be produced under energy saving. As a result, the operating cost can be greatly reduced. Moreover, expensive catalysts are not required. In addition, because the rotor of the dry dehumidification system can be maintained at a positive pressure, moisture will not invade from the outside, and it is suitable for producing clean and ultra-low dew point air.
第24頁 43 63 1 , 圖式簡單說明 圖1係表示本發明之實施例之潔淨空氣供給系統之構 造之概略之說明圖。 圖2係表示在圖1之潔淨空氣供給系統使用之第一段乾 式降濕裝置之轉子部分之立體圖。 圖3係表示令圖1之潔淨空氣供給系統運轉時各段之乾 式降濕裝置之出口空氣之露點溫度及氣體成分濃度之量财 值之圖表。 * 圖4係表示在令通過轉子之降濕區域而分流之系統之 各點之壓力損失之說明圖。 圖5係表示在圖1之系統之第三段乾式降濕裝置之周邊 之各點之壓力損失之說明圖。 圖6係表示本發明之別的實施例之潔淨空氣供給系統 之構造之概略之說明圖。 【符號說明】 1 0乾式降濕裝置(第一段) 11轉子 11 a降濕區域 lib再生區域 11 c清除區域 20乾式降濕裝置(第二段) 21轉子 2 1 a降濕區域 21b再生區域Page 24 43 63 1. Brief description of drawings Fig. 1 is an explanatory diagram showing the outline of the structure of a clean air supply system according to an embodiment of the present invention. FIG. 2 is a perspective view showing a rotor portion of a first-stage dry-type dehumidifier used in the clean air supply system of FIG. 1. FIG. Fig. 3 is a graph showing the dew-point temperature and gas component concentration values of the outlet air of the dry-type dehumidifier in each stage when the clean air supply system of Fig. 1 is operated. * Fig. 4 is an explanatory diagram showing the pressure loss at various points of the system that divides the flow through the dehumidification area of the rotor. FIG. 5 is an explanatory diagram showing pressure loss at various points around the third stage of the dry-type dehumidifier of the system of FIG. 1. FIG. Fig. 6 is an explanatory diagram showing the outline of the structure of a clean air supply system according to another embodiment of the present invention. [Description of symbols] 1 0 dry dehumidification device (first stage) 11 rotor 11 a dehumidification area lib regeneration area 11 c clearing area 20 dry dehumidification device (second stage) 21 rotor 2 1 a dehumidification area 21b regeneration area
第25頁 436317 圖式簡單說明 2 1 c清除區域 30乾式降濕裝置(第二段) 31轉子 31 a降濕區域 31b再生區域 3 1 c清除區域 D卜D7風擋 S 保管庫Page 25 436317 Brief description of the drawings 2 1 c clearing area 30 dry dehumidifier (second stage) 31 rotor 31 a dehumidifying area 31b regeneration area 3 1 c clearing area Dbu D7 windshield S storage
第26頁Page 26
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JP11701999A JP3762138B2 (en) | 1999-04-23 | 1999-04-23 | Dry dehumidification system |
JP21664999A JP4334688B2 (en) | 1999-07-30 | 1999-07-30 | Clean air manufacturing method and supply system |
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