JP3986905B2 - Clean air supply system and operation method thereof - Google Patents

Clean air supply system and operation method thereof Download PDF

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Publication number
JP3986905B2
JP3986905B2 JP2002194955A JP2002194955A JP3986905B2 JP 3986905 B2 JP3986905 B2 JP 3986905B2 JP 2002194955 A JP2002194955 A JP 2002194955A JP 2002194955 A JP2002194955 A JP 2002194955A JP 3986905 B2 JP3986905 B2 JP 3986905B2
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air
performance filter
passed
supply system
heater
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JP2004033925A (en
Inventor
睦夫 大田
浩一 西村
義典 大久保
忠弘 大見
一夫 斎藤
健次 桑原
昌敏 斉藤
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Takasago Thermal Engineering Co Ltd
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Takasago Thermal Engineering Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F24F3/1411Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant
    • F24F3/1423Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by absorbing or adsorbing water, e.g. using an hygroscopic desiccant with a moving bed of solid desiccants, e.g. a rotary wheel supporting solid desiccants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2203/00Devices or apparatus used for air treatment
    • F24F2203/10Rotary wheel
    • F24F2203/1032Desiccant wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2203/00Devices or apparatus used for air treatment
    • F24F2203/10Rotary wheel
    • F24F2203/1056Rotary wheel comprising a reheater
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2203/00Devices or apparatus used for air treatment
    • F24F2203/10Rotary wheel
    • F24F2203/1076Rotary wheel comprising three rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2203/00Devices or apparatus used for air treatment
    • F24F2203/10Rotary wheel
    • F24F2203/1088Rotary wheel comprising three flow rotor segments

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Central Air Conditioning (AREA)
  • Separation Of Gases By Adsorption (AREA)
  • Drying Of Gases (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は,清浄空気の供給システム及びその運転方法に関するものである。
【0002】
【従来の技術】
たとえば半導体デバイスの製造プロセスにおいては,高集積化が進むにつれてクリーンルーム中のガス状不純物による汚染が問題となっている。また製造プロセスに供給する給気の中に水分が含まれていると,ウエハに自然酸化膜が形成されてしまうことが知られている。そのため最近ではガス状不純物が殆どない,いわゆるケミカルフリーの乾燥空気を用いることが提案されている。
【0003】
かかる観点から,例えば特開2001−38137号公報においては,乾式減湿装置を用いた清浄空気の浄化システムが提案されている。この先行技術においては,ガス状不純物濃度が1ppb以下の清浄空気を製造する方法において,シリカゲル又は金属珪酸塩を有する回転自在なロータ内に処理空気を通過させて当該処理空気を減湿させる回転式吸着装置を直列に系統接続し,処理空気を順次減湿処理して清浄化するようにしていた。
【0004】
【発明が解決しようとする課題】
ところで,上記システムにおいて,仮にロータを出た空気に吸着剤からの粒子成分が含まれている場合,これら粒子成分の目的室への侵入を防止するため,下流側にULPAフィルタやHEPAフィルタなどの高性能フィルタを使用するようになる。
【0005】
しかしながら前記した高性能フィルタは,フィルタの濾材をフレームに接着する際に使用された接着剤や,フレームとフィルタの外装パネルのシールに使用されるパッキンからガス状の有機物が発生するおそれがある。
【0006】
前記したフィルタの接着剤やパッキンからの有機物の発生を防止するため,例えば特開平9−220425号公報に開示されたように,予めフィルタ全体を高温の空気に曝して有機物を接着剤やパッキンから除去する,「ベーキング」と呼ばれる熱処理をすることが提案されている。
【0007】
しかし,そのように予めベーキングしたとしても運搬・保管時に梱包材が破損したり,設置後周囲空気との接触で濾材が有機成分を吸着してしまい,システムに組み込んで使用した場合,そのまま濾材から脱離して負荷側に流出するおそれがある。かかる場合,そのまま運転し続けると,いずれは有機物をそれら接着剤やパッキンから追い出すことは可能であるが,そうすると実際に稼動可能な状態になるまでのいわゆる立ち上がり時まで長時間を要することとなって好ましくない。
また高性能フィルタの表面には水分が付着しているために,立ち上がり時に水分を除去する必要があるが,予め高温の空気に曝してベーキングをしても,運搬や保管時に水分がフィルタのろ材に吸着されるため,立ち上がり時間を短縮するという点からは,ほとんどその効果が期待できない。
【0008】
本発明は,かかる点に鑑みてなされたものであり,高性能フィルタを予めベーキングすることなくそのままシステムに組み込んで,システム内でベーキング処理ができ,しかも立ち上がり時間が短い,清浄空気の供給システム及びその運転方法を提供して,前記問題の解決を図る事をその目的としている。
【0009】
【課題を解決するための手段】
前記目的を達成するため,本発明の清浄空気供給システムは,ロータ内に吸着剤を設けた回転式吸着装置で処理空気中の有機物又は水分を除去した後,目的室に供給する清浄空気供給システムであって,前記回転式吸着装置の下流側に高性能フィルタを設置すると共に,前記回転式吸着装置と高性能フィルタとの間の空気の流路にヒータを設置し,前記ヒータで加熱された空気を積極的に冷却することなく前記高性能フィルタに導入可能としたことを特徴としている。
【0010】
本発明は前記した構成をとるので,既存の汎用の高性能フィルタであっても,これを予めベーキングすることなく,そのままシステムに組み込んで使用しても,前記ヒータで処理空気を加熱することによって,高温の空気を高性能フィルタに流すことができ,これによって該高性能フィルタに対してベーキング処理を実施して,接着剤やシール材,パッキン等からガス状有機不純物を脱離させることができる。また高性能フィルタ表面に付着している水分も同時に脱離することができる。したがって従来よりも立ち上げ時間を短縮させることができる。
また高性能フィルタからの水分,ガス状有機不純物にとどまらず,ヒータの下流側の部材,例えばヒータと高性能フィルタを結ぶダクト,高性能フィルタから対象空間入口までのダクトの接合部,継ぎ目に存在するパッキン,シール材や,ダンパのグリースに含まれる有機物等も除去可能である。
【0011】
前記高性能フィルタを通過した空気を,前記回転式吸着装置の入口側に戻すための戻し流路を備え,前記高性能フィルタを通過した後の空気を,前記目的室又は戻し流路側へと流すことを切り替え自在とすれば,例えば有機物が離脱している間は,戻し流路側へと流すことで目的室への有機物の流入を防止することができ,その後有機物の発生をみなくなった時点で目的室側へと流すことができ,目的室に有機物が流入すること自体を防止することができる。
【0012】
前記回転式吸着装置の上流側に,外気を処理するエアワッシャを設ければ,エアワッシャによって外気を処理した後の空気を処理空気として回転式吸着装置に導入して処理することができる。エアワッシャで予め外気を処理することで,無機・有機の汚染ガスが低減される。これによってさらに高い清浄度の空気を目的室に供給することが可能になる。発明者らの実験によれば,無機ガス成分は,従来よりも,約1/10まで低減することができた。また回転式吸着装置の入口空気の温湿度条件が安定するため,供給する清浄空気の露点温度も安定する。
単純にみれば,冬期にはエアワッシャで加湿した一次処理済みの外気を回転式吸着装置によって減湿処理することになり消費エネルギーが多くなるが,最終的には低エンタルピーの清浄空気を目的室内に供給できるため,目的室の浄化システム全体で考えた場合にはロスはそれほど多くはない。
【0013】
前記回転式吸着装置において複数段のロータが直列多段に接続されている場合,1段目のロータの処理区域入口側にのみ冷却器を設置して2段目以降には冷却器を設置せず,当該回転式吸着装置内の各ロータについての処理空気系統と再生系統には,当該回転式吸着装置全体に対して各々送風機を1つずつのみを備えるようにして,システム全体の簡素化を図ってもよい。
【0014】
従来のこの種の回転吸着装置でロータを多段に接続して使用する場合,各々のロータにおいて,処理区域入口側に冷却器を1つ設置し,さらに処理空気系統と再生系統にも各々のロータ毎に送風機を設置するようにしていた。そのため設置面積の肥大化,設備費の高騰を招いていた。この点,本発明によれば,設置面積,設備費とも従来よりも20%低減させることが可能である。
【0015】
また本発明の清浄空気供給システムを運転する場合,運転開始時には,前記ヒータを作動させると共に前記高性能フィルタを通過した空気を全量戻し流路側へと流し,所定時間経過後は,前記ヒータを停止させると共に前記高性能フィルタを通過した空気を全量目的室側へと流すようにしてもよい。
それによって,例えば有機物が離脱している間は目的室への有機物の流入を防止することができ,その後所定時間かかるプロセスを実施することで,有機物を高性能フィルタから脱離させることができる。そして所定時間経過後に目的室側へと流すようにすることで,有機物の離脱処理と目的室への清浄空気の供給とを自動的に切り換えることも可能となって,全体として効率のよい運用が行える。またヒータの使用も必要以下に抑えて消費エネルギーの低減が図れる。
【0016】
かかる場合,目的室側へと流す判断基準として,前記高性能フィルタを通過した空気中の不純物の濃度,あるいは露点温度を測定し,所当該濃度又は露点温度が所定値以下になった後にヒータを停止して目的室側へと切り換えるようにしてもよい。この場合は,さらに必要最小限のヒータの使用で済み,また戻し流路側へ流す時間も必要最小限に抑えることができ,立ち上げ時間の一層の短縮化を図ることができる。
【0017】
さらにまた,上記したように運転開始後直ちに高性能フィルタを通過した空気を全量戻し流路側へと流すのではなく,請求項7に記載したように,まず前記戻し流路の上流側の接続部分に別途排気ダクトを設ける。そして運転開始後所定時間経過するまで,あるいは運転開始後前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になるまでは,前記ヒータを作動させると共に前記高性能フィルタを通過した空気を全量前記排気ダクトを通じて排気するようにする。そしてその後,前記高性能フィルタを通過した空気を全量戻し流路側へと流し,以後所定時間経過後,あるいは前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になった後に,前記ヒータを停止させると共に前記高性能フィルタを通過した空気を全量目的室側へと流すようにしてもよい。
このようにすれば,運転開始当初に濃度の高い不純物が戻し流路内に流入して,戻し流路内を汚染することを防止することが可能になる。
【0018】
【発明の実施の形態】
以下に,本発明の好ましい実施の形態を図面に基いて説明する。図1は,本実施の形態にかかる清浄空気供給システムの系統の概略を示しており,このシステムは,−80℃以下の超低露点の清浄化空気を製造して,たとえば半導体ウエハの保管庫Sに供給するシステムとして構成されている。
【0019】
原料空気としての外気OAはまず,外気調和機として機能しているエアワッシャ1,1によって一次処理された後,処理ファン2によって処理系統ダクト3に導かれる。かかる一次処理によって,外気OA中の80%以上のガス状無機不純物と一部のガス状有機不純物が除去される。なお本実施の形態では,2系統の外気導入系を有し,各々にエアワッシャ1が設置されている。
【0020】
処理系統ダクト3に導かれた処理空気は,まずクーラ4によって冷却減湿される。冷却減湿された空気はその後,1段目の回転式吸着装置10のロータ11の処理区域11aを通過して,減湿処理される。
【0021】
1段目の回転式吸着装置10は,図2に示したように,回転するロータ11の両端面にチャンバ12,13が配置された構成を有している。各チャンバ12,13は,内部に3つの仕切板14,14,14が放射状に配置されており,チャンバ12,13内の空間を3つに仕切っている。これに対応して,ロータ11の端面には,図2中の細矢印に示したロータ11の回転方向順に,処理区域11a,再生区域11b,パージ区域11cの3つの空気の通過域が仕切板14によって区画形成されている。そしてチャンバ12の外側端面には,これら各区域に対応して,ダクトなどに接続するための処理出口12a,再生入口12b,パージ出口12cが形成されている。なおチャンバ13の外方端面にも,前記3つの区域に対応して処理入口13a,再生出口13b,パージ入口13cが各々形成されている。
【0022】
なおロータ11には,シリカゲルにAl(アルミニウム),Zn(亜鉛)を若干量添加したものを母材に含浸させたものを使用している。すなわち,例えばハニカム状繊維紙やセラミックの焼成体の細かい繊維に,シリカゲルを主体としてAl(アルミニウム),Zn(亜鉛)を少し混ぜた金属珪酸塩を含浸させ,繊維の周りに当該金属珪酸塩をびっしりと張り付けたものを使用することができる。またロータ11の厚みは400mmであり,またロータ11の回転速度は,4回転/時に設定されている。
【0023】
1段目の回転式吸着装置10のロータ11の処理区域11aを通過した空気は,露点温度が例えば−50℃まで減湿処理されているが,その一部はパージ区域11cに戻される。一方,1段目の回転式吸着装置10のロータ11の処理区域11aを通過した空気は,処理ファン5によってクーラ6へと送られ,クーラ6によって冷却された後,2段目の回転式吸着装置20のロータ21の処理区域21aに導かれ,減湿処理される。
【0024】
2段目の回転式吸着装置20は,1段目の回転式吸着装置10と基本的に同一の構成を有する回転式吸着装置21,31とによって構成されている。すなわち回転式吸着装置20における初段の回転吸着装置21のロータ22の端面は,ロータ22の回転方向順に,処理区域22a,再生区域22b,パージ区域22cの3つの空気通過区域に区画されている。この初段の回転式吸着装置21のロータ22の処理区域22aを通過した空気は,例えば,その露点温度が−80℃の低露点の空気にまで減湿処理されるようになっている。
【0025】
回転式吸着装置20における初段のロータ22の処理区域22aを通過した空気は,その一部はパージ区域22cに戻される。一方残りの空気は,そのまま2段目の回転式吸着装置20における次段の回転式吸着装置32のロータ3の処理区域32aに導かれる。
【0026】
回転式吸着装置20における,次段の回転式吸着装置31は,前記したように,1段目の回転式吸着装置10と基本的に同一の構成を有している。すなわち回転式吸着装置20における,次段のロータ32の端面は,ロータ32の回転方向順に,処理区域32a,再生区域32b,パージ区域32cの3つの空気通過区域に区画されている。このロータ32は,回転式吸着装置20においては,2段目のロータということになり,その処理区域32aを通過した空気は,例えば,その露点温度が−110℃の超低露点にまで減湿処理されるようになっている。
【0027】
回転式吸着装置31におけるのロータ32の処理区域32aを通過した空気は,その一部はパージ区域32cに戻される。一方残りの空気は,さらに一部が分流されて後述の再生ヒータ51に送られ,残りの空気が電気ヒータ41を経て,その後ULPAフィルタ42によって粒子等が除去されて清浄化された後,保管庫Sに給気SAとして供給されるようになっている。
ここで電気ヒータ41の下流側,すなわち電気ヒータ41の出口から,対象空間である保管庫Sに至るまでのダクト(清浄空気流通路)には,冷却手段を一切設けていない。したがって自然降温は別として,前記ダクト内の空気温度は電気ヒータ41の温度と同等である。
【0028】
次に上記システムのパージ,再生系統について説明する。電気ヒータ41の直前で分流された処理空気の一部は,再生ヒータ51に送られ,例えば120℃まで昇温された後,ロータ32の再生区域32bに送られ,ロータ32の再生処理に使用される。再生区域32bを出た空気は,前出パージ区域32cでロータ32のパージ処理に供された空気と混合されて,再生ヒータ52に送られ,例えば120℃まで昇温される。
【0029】
再生ヒータ52によって昇温された空気は,ロータ22の再生区域22bに送られ,ロータ22の再生処理に使用される。再生区域22bを出た空気は,前出パージ区域22cでロータ22のパージ処理に供された空気と混合され,さらに前出一段目の回転式吸着装置10のロータ11のパージ区域11cでロータ11のパージ処理に供された空気とも混合されて,処理ファン53によって再生ヒータ54に送られる。再生ヒータ54では,流入した空気が例えば120℃まで昇温される。
【0030】
再生ヒータ54によって昇温された空気は,ロータ11の再生区域11bに送られ,ロータ11の再生処理に使用され,再生区域22bを出た空気は,排気ファン55によって排気EAとして外部へと排気される。
【0031】
そしてULPAフィルタ42の下流側と,処理ファン2の上流側であってエアワッシャの下流側との間の処理系統ダクト3との間には,戻し流路としてのリターンダクト61が設けられている。なお図1中,D1〜D15は空気ダンパ(少なくとも開閉機能を持ち,必要に応じ信号を受けて開度の制御が可能)であり,リターンダクト61の両端に位置する空気ダンパD1,D2の操作によって,ULPAフィルタ42を通過した空気を目的室S側へと送るか,リターンダクト61側へと送るか切替可能となっている。
【0032】
また処理ファン2,5,再生ファン53,排気ファン55は全てダクト内を流れる風量や温度に基づくインバータ制御が可能である。また図1の系統中,「◎」で示されるものは,露点測定口である。またT1〜T7は,温度検出器である。
【0033】
以上の本実施の形態にかかる清浄空気供給システムの主要の空気の流れを図示すると,図3に示したようになる。なお図3中,各ロータのパージ区域を出た空気の流れは省略されている。
【0034】
本実施の形態にかかる清浄空気供給システムは,以上のように構成されており,ULPAフィルタ42を新たにシステム内に組み込んだ後は,まず該ULPAフィルタ42から有機物を脱離させるためのベーキング運転がなされる。このとき,空気ダンパD1,D2を開放し,空気ダンパD15は閉鎖する。また電気ヒータ41は作動状態とする。この状態でエアワッシャ1によって一次処理された空気を,回転式吸着装置10,21,31によって処理すると,最終段の回転式吸着装置31におけるのロータ32の処理区域32aを通過して電気ヒータ41を経て,例えば50〜60℃まで加熱される。かかる温度まで昇温された空気は,積極的に冷却されることなくそのまま全量,ULPAフィルタ42を通過し,リターンダクト61を流れて処理ファン2の上流側へと戻される。
リターンダクト61,すなわち電気ヒータ41の下流で分岐し,加熱された空気の一部を,後述する一次処理済み空気の導入ダクト3の合流部まで戻すダクトにも,前述の電気ヒータ41−対象空間の入口間のダクトと同様,冷却手段は一切設けられていない。
【0035】
かかるベーキング運転によって,ULPAフィルタ42のシール材や接着剤等から有機ガス成分が脱離する。なお脱離した有機ガス成分は,一段目のロータ11の上流側に戻されることになるが,この段階でもともと多くの有機ガス成分があるため,ULPAフィルタ42から脱離した有機物によってロータ11の性能が劣化するということはない。しかもULPAフィルタ42には,極めて低露点でかつ高温の空気が供給されるため,有機ガス成分の離脱と同時に,ULPAフィルタ42に付着している水分も蒸発して早くなくなる。
【0036】
なおベーキング運転の間,エアワッシャ1からの一次処理済み空気の供給は停止せず,リターンダクト61によって戻される空気の分,空気ダンパD3,D9を絞るなどして,エアワッシャ1からの供給空気量を減らす。これは,本実施の形態では,ロータのパージ,再生に処理空気の一部を使用して排気しているため,その不足分を補うためである。
【0037】
そしてそのようなベーキング運転開始後所定時間,例えば48時間経過した後は,定常運転に入る。すなわち空気ダンパD1,D2を閉鎖し,空気ダンパD15は開放する。また電気ヒータ41は停止状態とする。これによって最終段の回転式吸着装置31におけるのロータ32の処理区域32aを通過した空気は,ULPAフィルタ42によって粒子成分が除去された後,保管庫Sへと供給されるのである。
【0038】
以上の清浄空気供給システムによれば,システムに組み込んだULPAフィルタ42に対してベーキング処理して,ガス状有機不純物をULPAフィルタ42から除去することができる。しかも同時にULPAフィルタ42中の水分も除去できる。
【0039】
そして所定時間経過後は直ちにガス状不純物が高い程度まで除去された高清浄度の乾燥空気を直ちに保管庫Sに供給することができるので,従来のガス状有機不純物の自然放出による脱離運転と比較すると,立ち上げ時間も約半分程度まで短縮できる。しかもベーキング運転の間はガス状有機不純物は保管庫Sへは流入しないので,システムの稼働による保管庫S内の汚染はない。
【0040】
そのうえシステム内でULPAフィルタ42のベーキング処理が可能であるから,ULPAフィルタ42の設置,搬送,梱包等に対して従来よりも余計な注意を払う必要がない。
【0041】
さらにまた処理空気としてエアワッシャ1によって一次処理された後の空気を使用しているので,無機ガス成分,特に可溶性の無機ガス成分を事前に大幅に除去することができ,全体として無機ガス成分,有機ガス成分が大幅に除去された極めて高い清浄度の空気を保管庫Sに供給することが可能になっている。
【0042】
さらに2段目の回転式吸着除去装置20はロータ22,32を多段に直列接続した構成を有しているが,回転式吸着除去装置20全体としてみれば,1台のクーラ6,1台の処理ファン5しか設けていないので,設置面積,設備費とも従来よりも20%低減させることが可能となっている。
【0043】
なお前記実施の形態では,ULPAフィルタ42を高性能フィルタとして使用していたので,電気ヒータ41による加熱温度は50〜60℃としていたが,ULPAフィルタ42の代わりにメタル系のフィルタも使用可能であり,その場合には,電気ヒータ41による加熱温度も,それに応じて例えば200℃とすればよい。要するにフィルタの耐熱温度まで電気ヒータ41によって加熱して,フィルタに供給すればよい。もちろん電気ヒータに代えて,各種のヒータ,例えば温水のヒータでも蒸気ヒータでも使用することが可能である。
【0044】
なおベーキング運転の際には,高温空気をリターンダクト61によって上流側に戻しているため,その分クーラ4,6に対しての負荷がかかることになるが,クーラ4,6では,ガス状有機不純物の一部が水分と共に凝縮して,除去されているので,ガス状有機物の除去という点ではメリットがある。
【0045】
さらにまた前記実施の形態では,ベーキング運転から定常運転に切り換えるに当たっては,時間を基準として,所定時間経過後に切り換えるようにしていたが,ULPAフィルタ42の下流側に,例えば特定の有機不純物の濃度を測定するセンサを設置し,このセンサからの検出結果が,所定のしきい値を下まわった時点で,ベーキング運転から定常運転に切り換えるようにしてもよい。あるいは露点温度を測定するセンサ,装置などを設置するなどして露点温度を測定し,所定の露点温度以下になったら定常運転に切り換えるようにしてもよい。それによって,不必要なべーキング運転時間を減らすことができ,さらに立ち上げ時間を短縮することも可能になる。
【0046】
以上の実施の形態では,ヒータ(加熱手段)として電気ヒータを用いたが,工場など蒸気ヒータが既設である場合には,蒸気コイルを用いればコスト的に有利である。また外調機としてエアワッシャを用いたが,エアワッシャを内蔵しかつ空気加熱,空気冷却用の熱交換器とフィルタを備えたユニットを使用すれば,以降の冷却コイル処理負荷が減り,制御制度も向上する。この際,外調機内の冷却コイルをエアワッシャにより上流側に設置すると,エアワッシャに導かれる空気は低温となり,エアワッシャ水槽などでの菌や藻の繁殖が抑制される。
【0047】
さらにまた処理系ダクト3とリターンダクト61との接続部分に,別途排気ダクト(図示せず)を設けてもよい。この排気ダクトを設ければ,例えば運転開始後所定時間経過するまで,又は運転開始後前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になるまでは,電気ヒータ41を作動させると共にULPAフィルタ42を通過した空気を全量当該排気ダクトを通じて排気するようにし,その後にULPAフィルタ42を通過した空気を全量リターンダクト61へと流し,以後所定時間経過後,又はULPAフィルタ42を通過した空気中の不純物の濃度又は露点温度が所定値以下になった後は,電気ヒータ41を停止させると共にULPAフィルタ42を通過した空気を保管庫S側へと流すような運転が可能になる。
【0048】
システムの立ち上げ時は,濃度の高い不純物が発生する可能性が高い。したがって運転開始直後にリターンダクト61へ流すのを止めて,上記のように一旦排気ダクトを通じて強制排気することで,当該濃度の高い不純物当は系外に排出することができ,その結果以後のベーキング運転の際にリターンダクト61内が汚染されるのを防止することができる。そしてその後は,既述したようにリターンダクト61へ流し始めてから所定時間経過後,あるいは不純物濃度や露点温度が所定値以下になった際に,保管庫S側に流すようにすればよい。なおULPAフィルタ42を通過した空気の前記排気ダクト,リターンダクト61,保管庫Sへの切替は,例えば前記排気ダクトに空気ダンパを設け,各々のダンパの切替操作によって容易にこれをなし得る。
【0049】
【発明の効果】
本発明によれば,高性能フィルタを予めベーキングすることなくそのままシステムに組み込んで使用しても,システム内でベーキング処理ができる。またシステムの立ち上げ時間も従来より短縮できる。さらにまた戻し流路を設ければ,有機物の脱離処理を実施する間,目的室内に有機物が流入すること自体を防止することができる。エアワッシャを使用すれば,無機ガス成分も,従来より約1/10まで低減することができる。設置面積,設備費とも従来よりも20%低減させることが可能である。
【0050】
さらに本発明のシステムの運転方法によれば,有機物の脱離処理と目的室への清浄空気の供給とを自動的に切り換えることも可能であり,全体として効率のよい運用が行える。またヒータの使用も必要最小限に抑えて消費エネルギーの低減を図ることが可能になっている。
【図面の簡単な説明】
【図1】本発明の実施の形態にかかる清浄空気供給システムの構成の概略を示す説明図である。
【図2】図1の清浄空気供給システムに用いた1段目の乾式減湿装置のロータ部分の斜視図である。
【図3】本発明の実施の形態にかかる清浄空気供給システムにおける主要な空気の流れを示す説明図である。
【符号の説明】
1 エアワッシャ
3 処理系統ダクト
10 乾式減湿装置(1段目)
11 ロータ
11a 処理区域
11b 再生区域
11c パージ区域
20 乾式減湿装置(2段目)
22 ロータ
32 ロータ
41 電気ヒータ
42 ULPAフィルタ
61 リターンダクト
D1〜D15 ダンパ
S 保管庫
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a clean air supply system and an operation method thereof.
[0002]
[Prior art]
For example, in a semiconductor device manufacturing process, contamination with gaseous impurities in a clean room has become a problem as the degree of integration increases. Further, it is known that a natural oxide film is formed on a wafer when moisture is contained in the air supplied to the manufacturing process. Therefore, recently, it has been proposed to use so-called chemical-free dry air having almost no gaseous impurities.
[0003]
From this point of view, for example, Japanese Patent Application Laid-Open No. 2001-38137 proposes a clean air purification system using a dry dehumidifier. In this prior art, in a method for producing clean air having a gaseous impurity concentration of 1 ppb or less, a rotary type for dehumidifying the treated air by passing the treated air through a rotatable rotor having silica gel or metal silicate. Adsorbers were connected in series, and the treated air was dehumidified and cleaned.
[0004]
[Problems to be solved by the invention]
By the way, in the system described above, if the air components exiting the rotor contain particulate components from the adsorbent, in order to prevent these particulate components from entering the target chamber, such as a ULPA filter or a HEPA filter on the downstream side. Use high-performance filters.
[0005]
However, the above-described high-performance filter may generate gaseous organic substances from the adhesive used when the filter medium of the filter is bonded to the frame and the packing used for sealing the frame and the exterior panel of the filter.
[0006]
In order to prevent the generation of organic substances from the adhesive and packing of the filter as described above, for example, as disclosed in JP-A-9-220425, the entire filter is exposed to high-temperature air in advance to remove the organic substance from the adhesive and packing. It has been proposed to perform a heat treatment called "baking" to remove.
[0007]
However, even if it is baked in advance, the packing material may be damaged during transportation and storage, or after installation, the filter medium will adsorb organic components due to contact with the surrounding air. There is a risk of detachment and outflow to the load side. In such a case, if the operation is continued as it is, it is possible to expel organic substances from these adhesives and packings. However, in that case, it takes a long time until the so-called start-up time until the actual operation becomes possible. It is not preferable.
In addition, since moisture adheres to the surface of the high-performance filter, it is necessary to remove the moisture at the time of start-up. However, even if it is baked by exposure to high-temperature air in advance, the moisture remains in the filter medium during transportation and storage. The effect is hardly expected from the point of shortening the rise time.
[0008]
The present invention has been made in view of the above points, and a clean air supply system in which a high-performance filter is incorporated into a system as it is without being previously baked, can be baked in the system, and has a short rise time. The purpose is to provide a driving method and to solve the problems.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the clean air supply system of the present invention is a clean air supply system that supplies organic substances or moisture in the processing air with a rotary adsorber provided with an adsorbent in the rotor, and then supplies it to the target chamber. A high-performance filter is installed downstream of the rotary adsorption device, and a heater is installed in the air flow path between the rotary adsorption device and the high-performance filter, and is heated by the heater. It is characterized in that it can be introduced into the high performance filter without actively cooling the air.
[0010]
Since the present invention has the above-described configuration, even if it is an existing general-purpose high-performance filter, it can be used without being baked in advance and incorporated into the system as it is, by heating the processing air with the heater. , High-temperature air can be passed through the high-performance filter, which can be baked to desorb gaseous organic impurities from adhesives, sealing materials, packing, etc. . In addition, moisture adhering to the surface of the high-performance filter can be removed at the same time. Therefore, the start-up time can be shortened compared with the conventional case.
In addition to moisture and gaseous organic impurities from the high-performance filter, it exists at the downstream of the heater, for example, the duct connecting the heater and the high-performance filter, the joint of the duct from the high-performance filter to the inlet of the target space, and the joint It is also possible to remove packings, sealing materials, and organic substances contained in damper grease.
[0011]
A return flow path for returning the air that has passed through the high performance filter to the inlet side of the rotary adsorption device is provided, and the air that has passed through the high performance filter flows to the target chamber or the return flow path side. For example, when the organic matter is detached, it can be prevented from flowing into the target chamber by flowing it to the return channel side, and when the generation of organic matter is no longer observed. It can flow to the target room side, and can prevent the organic matter from flowing into the target room itself.
[0012]
If an air washer for treating the outside air is provided on the upstream side of the rotary adsorption device, the air after the outside air is treated by the air washer can be introduced into the rotary adsorption device as the treatment air for treatment. By treating the outside air with an air washer beforehand, inorganic and organic pollutant gases are reduced. This makes it possible to supply air with higher cleanliness to the target chamber. According to the experiments by the inventors, the inorganic gas component was able to be reduced to about 1/10 of the conventional one. In addition, since the temperature and humidity conditions of the inlet air of the rotary adsorber are stable, the dew point temperature of the supplied clean air is also stable.
In simple terms, in winter, the primary treated outdoor air humidified with an air washer is dehumidified by a rotary adsorber, which increases energy consumption, but ultimately, low enthalpy clean air is supplied to the target room. Therefore, there is not much loss when considering the entire purification system in the target room.
[0013]
When multiple stages of rotors are connected in series in the rotary adsorption device, a cooler is installed only at the processing zone inlet side of the first stage rotor, and no cooler is installed after the second stage. Therefore, the processing air system and the regeneration system for each rotor in the rotary adsorption device are provided with only one blower for each of the rotary adsorption devices in order to simplify the entire system. May be.
[0014]
When this type of conventional rotary adsorption device is used with multiple rotors connected to each other, a single cooler is installed on the inlet side of the processing zone in each rotor, and each rotor is also installed in the processing air system and the regeneration system. A blower was installed every time. As a result, the installation area was enlarged and the equipment costs were soaring. In this regard, according to the present invention, both the installation area and the equipment cost can be reduced by 20% compared to the conventional case.
[0015]
When operating the clean air supply system of the present invention, at the start of operation, the heater is operated and all the air that has passed through the high-performance filter is flowed to the return flow path side, and after a predetermined time has elapsed, the heater is stopped. In addition, all the air that has passed through the high-performance filter may be allowed to flow toward the target chamber.
Thereby, for example, while the organic substance is detached, the organic substance can be prevented from flowing into the target chamber, and the organic substance can be detached from the high-performance filter by performing a process that takes a predetermined time thereafter. Then, by letting it flow to the target room side after a lapse of a predetermined time, it is possible to automatically switch between the organic matter detachment process and the supply of clean air to the target room. Yes. In addition, the use of a heater can be suppressed to less than necessary, and energy consumption can be reduced.
[0016]
In such a case, as a criterion for flowing to the target room side, the concentration of impurities in the air passing through the high-performance filter or the dew point temperature is measured, and the heater is turned on after the concentration or dew point temperature falls below a predetermined value. You may make it stop and switch to the target room side. In this case, it is only necessary to use the minimum necessary heater, and the time to flow to the return flow path side can be suppressed to the minimum necessary, and the start-up time can be further shortened.
[0017]
Furthermore, as described above, instead of flowing the entire amount of air that has passed through the high-performance filter immediately after the start of operation to the return flow path side, as described in claim 7, first, a connection portion on the upstream side of the return flow path is firstly provided. A separate exhaust duct will be provided. The heater is operated and the high-performance filter is operated until a predetermined time elapses after the start of operation or until the concentration of impurities or dew point temperature in the air that has passed through the high-performance filter after the start of operation falls below a predetermined value. All the air that has passed through is exhausted through the exhaust duct. After that, all the air that has passed through the high-performance filter flows to the return flow path side, and after that, after a predetermined time has elapsed, or the concentration of impurities or dew point temperature in the air that has passed through the high-performance filter has become below a predetermined value. Later, the heater may be stopped and all the air that has passed through the high-performance filter may flow to the target chamber side.
In this way, it is possible to prevent impurities having a high concentration from flowing into the return channel at the beginning of operation and contaminating the return channel.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows an outline of a system of a clean air supply system according to the present embodiment. This system manufactures clean air having an ultra-low dew point of −80 ° C. or lower, for example, a storage for semiconductor wafers. S is configured as a system to supply to S.
[0019]
The outside air OA as the raw material air is first subjected to primary processing by the air washers 1 and 1 functioning as an outside air conditioner and then guided to the processing system duct 3 by the processing fan 2. By such primary treatment, 80% or more of gaseous inorganic impurities and some gaseous organic impurities in the outside air OA are removed. In this embodiment, there are two external air introduction systems, and an air washer 1 is installed in each.
[0020]
The processing air guided to the processing system duct 3 is first cooled and dehumidified by the cooler 4. The cooled and dehumidified air then passes through the treatment area 11a of the rotor 11 of the first stage rotary adsorption device 10 and is dehumidified.
[0021]
As shown in FIG. 2, the first-stage rotary adsorption device 10 has a configuration in which chambers 12 and 13 are disposed on both end surfaces of a rotating rotor 11. Each chamber 12, 13 has three partition plates 14, 14, 14 radially arranged therein, and divides the space in the chambers 12, 13 into three. Correspondingly, on the end surface of the rotor 11, three air passage areas of a processing area 11 a, a regeneration area 11 b and a purge area 11 c are arranged in the order of the rotation direction of the rotor 11 indicated by the thin arrows in FIG. 2. 14 is partitioned. A processing outlet 12a, a regeneration inlet 12b, and a purge outlet 12c for connecting to a duct or the like are formed on the outer end face of the chamber 12 so as to correspond to these areas. A processing inlet 13a, a regeneration outlet 13b, and a purge inlet 13c are also formed on the outer end surface of the chamber 13 corresponding to the three areas.
[0022]
The rotor 11 is made by impregnating a base material with a slight amount of Al (aluminum) or Zn (zinc) added to silica gel. That is, for example, a fine fiber of a honeycomb-like fiber paper or ceramic fired body is impregnated with a metal silicate mixed mainly with silica gel with Al (aluminum) and Zn (zinc), and the metal silicate is put around the fiber. A tightly attached one can be used. The thickness of the rotor 11 is 400 mm, and the rotation speed of the rotor 11 is set to 4 rotations / hour.
[0023]
The air that has passed through the treatment zone 11a of the rotor 11 of the first stage rotary adsorption device 10 has been dehumidified to a dew point temperature of, for example, −50 ° C., but a part thereof is returned to the purge zone 11c. On the other hand, the air that has passed through the processing area 11a of the rotor 11 of the first stage rotary adsorption device 10 is sent to the cooler 6 by the processing fan 5, cooled by the cooler 6, and then the second stage rotary adsorption. It is guided to the treatment area 21a of the rotor 21 of the apparatus 20 and is subjected to dehumidification.
[0024]
The second-stage rotary adsorption device 20 includes rotary adsorption devices 21 and 31 having basically the same configuration as the first-stage rotary adsorption device 10. In other words, the end face of the rotor 22 of the first stage rotary adsorption device 21 in the rotary adsorption device 20 is divided into three air passage zones of the processing zone 22a, the regeneration zone 22b, and the purge zone 22c in the order of rotation of the rotor 22. The air that has passed through the treatment area 22a of the rotor 22 of the first stage rotary adsorption device 21 is dehumidified to, for example, air with a low dew point of −80 ° C.
[0025]
A part of the air that has passed through the processing zone 22a of the first stage rotor 22 in the rotary adsorption device 20 is returned to the purge zone 22c. On the other hand, the remaining air is directly introduced into the processing area 32a of the rotor 3 of the next-stage rotary adsorption device 32 in the second-stage rotary adsorption device 20.
[0026]
The rotary adsorption device 31 at the next stage in the rotary adsorption device 20 basically has the same configuration as the rotary adsorption device 10 at the first stage as described above. That is, the end face of the rotor 32 at the next stage in the rotary adsorption device 20 is divided into three air passage areas, a treatment area 32a, a regeneration area 32b, and a purge area 32c, in the order of rotation of the rotor 32. The rotor 32 is a second stage rotor in the rotary adsorption device 20, and the air that has passed through the treatment area 32a is dehumidified to an ultra-low dew point with a dew point temperature of −110 ° C., for example. To be processed.
[0027]
A part of the air that has passed through the treatment area 32a of the rotor 32 in the rotary adsorption device 31 is returned to the purge area 32c. On the other hand, a part of the remaining air is further diverted and sent to a regenerative heater 51 which will be described later, and the remaining air passes through an electric heater 41 and is then cleaned by removing particles and the like by a ULPA filter 42 and then stored. The storage S is supplied as an air supply SA.
Here, no cooling means is provided in the duct (clean air flow passage) downstream from the electric heater 41, that is, from the outlet of the electric heater 41 to the storage S that is the target space. Therefore, apart from the natural temperature drop, the air temperature in the duct is equal to the temperature of the electric heater 41.
[0028]
Next, the purge and regeneration system of the above system will be described. A part of the processing air diverted immediately before the electric heater 41 is sent to the regeneration heater 51, for example, heated to 120 ° C., and then sent to the regeneration section 32 b of the rotor 32 for use in the regeneration processing of the rotor 32. Is done. The air that has exited the regeneration zone 32b is mixed with the air that has been subjected to the purge process of the rotor 32 in the previous purge zone 32c, sent to the regeneration heater 52, and heated to 120 ° C., for example.
[0029]
The air heated by the regeneration heater 52 is sent to the regeneration zone 22b of the rotor 22 and used for the regeneration process of the rotor 22. The air exiting the regeneration zone 22b is mixed with the air subjected to the purge process of the rotor 22 in the previous purge zone 22c, and further the rotor 11 in the purge zone 11c of the rotor 11 of the rotary adsorption device 10 in the first stage. The air supplied to the purge process is also mixed and sent to the regenerative heater 54 by the processing fan 53. In the regenerative heater 54, the temperature of the inflowing air is increased to 120 ° C., for example.
[0030]
The air heated by the regeneration heater 54 is sent to the regeneration zone 11b of the rotor 11 and used for the regeneration process of the rotor 11. The air exiting the regeneration zone 22b is exhausted to the outside by the exhaust fan 55 as exhaust EA. Is done.
[0031]
A return duct 61 as a return flow path is provided between the downstream side of the ULPA filter 42 and the processing system duct 3 between the upstream side of the processing fan 2 and the downstream side of the air washer. . In FIG. 1, D1 to D15 are air dampers (having at least an opening / closing function, and the opening degree can be controlled by receiving a signal if necessary), and the air dampers D1 and D2 located at both ends of the return duct 61 are operated. Thus, it is possible to switch whether the air that has passed through the ULPA filter 42 is sent to the target chamber S side or the return duct 61 side.
[0032]
The processing fans 2, 5, the regeneration fan 53, and the exhaust fan 55 are all capable of inverter control based on the amount of air flowing through the duct and the temperature. Also, in the system of FIG. 1, what is indicated by “「 ”is a dew point measuring port. T1 to T7 are temperature detectors.
[0033]
The main air flow of the clean air supply system according to the present embodiment is illustrated in FIG. In FIG. 3, the flow of air that exits the purge area of each rotor is omitted.
[0034]
The clean air supply system according to the present embodiment is configured as described above. After the ULPA filter 42 is newly incorporated in the system, first, a baking operation for desorbing organic substances from the ULPA filter 42 is performed. Is made. At this time, the air dampers D1 and D2 are opened, and the air damper D15 is closed. In addition, the electric heater 41 is in an operating state. In this state, when the air primarily processed by the air washer 1 is processed by the rotary adsorption devices 10, 21, and 31, the electric heater 41 passes through the processing area 32a of the rotor 32 in the rotary adsorption device 31 at the final stage. For example, it is heated to 50 to 60 ° C. The air heated up to such a temperature passes through the ULPA filter 42 as it is without being actively cooled, flows through the return duct 61 and returns to the upstream side of the processing fan 2.
The above-described electric heater 41-target space is also applied to the return duct 61, that is, a duct that branches downstream from the electric heater 41 and returns a part of the heated air to a merging portion of the primary treated air introduction duct 3 to be described later. As with the duct between the entrances, no cooling means are provided.
[0035]
By this baking operation, the organic gas component is desorbed from the sealing material or adhesive of the ULPA filter 42. The desorbed organic gas component is returned to the upstream side of the first-stage rotor 11, but since there are many organic gas components at this stage, the organic substance desorbed from the ULPA filter 42 causes the rotor 11 to move away from the rotor 11. There is no degradation in performance. In addition, since the ultra-low dew point and high-temperature air is supplied to the ULPA filter 42, the moisture adhering to the ULPA filter 42 evaporates quickly as soon as the organic gas component is released.
[0036]
During the baking operation, the supply of primary processed air from the air washer 1 is not stopped, and the air supplied from the air washer 1 is reduced by reducing the amount of air returned by the return duct 61 and the air dampers D3 and D9. Reduce the amount. This is because, in the present embodiment, a part of the processing air is used for purge and regeneration of the rotor and exhausted, so that the shortage is compensated.
[0037]
Then, after a predetermined time, for example 48 hours, has elapsed since the start of such baking operation, steady operation is started. That is, the air dampers D1 and D2 are closed and the air damper D15 is opened. Further, the electric heater 41 is in a stopped state. As a result, the air that has passed through the treatment area 32a of the rotor 32 in the rotary adsorption device 31 at the final stage is supplied to the storage S after the particle components are removed by the ULPA filter 42.
[0038]
According to the above clean air supply system, the gaseous organic impurities can be removed from the ULPA filter 42 by baking the ULPA filter 42 incorporated in the system. At the same time, moisture in the ULPA filter 42 can be removed.
[0039]
Then, after the predetermined time has elapsed, since the dry air with high cleanliness from which gaseous impurities have been removed to a high level can be immediately supplied to the storage S, the conventional desorption operation by spontaneous release of gaseous organic impurities can be performed. In comparison, the startup time can be reduced to about half. Moreover, since the gaseous organic impurities do not flow into the storage S during the baking operation, there is no contamination in the storage S due to the operation of the system.
[0040]
In addition, since the ULPA filter 42 can be baked in the system, it is not necessary to pay extra attention to the installation, transportation, packaging, and the like of the ULPA filter 42 than in the past.
[0041]
Furthermore, since the air after the primary treatment by the air washer 1 is used as the treatment air, the inorganic gas component, particularly the soluble inorganic gas component can be largely removed in advance, and the inorganic gas component, It is possible to supply the storage S with air with extremely high cleanliness from which organic gas components have been significantly removed.
[0042]
Furthermore, the second stage rotary adsorption removal device 20 is , Although the rotors 22 and 32 are connected in series in multiple stages, the rotary adsorption / removal device 20 as a whole If you look, only one cooler 6 and one processing fan 5 Since it is not provided, both the installation area and the equipment cost can be reduced by 20% compared to the conventional case.
[0043]
In the above embodiment, since the ULPA filter 42 is used as a high performance filter, the heating temperature by the electric heater 41 is 50 to 60 ° C. However, a metal filter can be used instead of the ULPA filter 42. In this case, the heating temperature by the electric heater 41 may be set to 200 ° C., for example. In short, it may be heated to the heat resistant temperature of the filter by the electric heater 41 and supplied to the filter. Of course, instead of the electric heater, various heaters such as a hot water heater or a steam heater can be used.
[0044]
In the baking operation, since the high-temperature air is returned to the upstream side by the return duct 61, a load is applied to the coolers 4 and 6. Since some of the impurities are condensed and removed together with moisture, there is an advantage in terms of removing gaseous organic substances.
[0045]
Furthermore, in the above embodiment, when switching from the baking operation to the steady operation, the switching is performed after the elapse of a predetermined time on the basis of the time. However, for example, the concentration of a specific organic impurity is set on the downstream side of the ULPA filter 42. A sensor to be measured may be installed, and the baking operation may be switched to the steady operation when the detection result from the sensor falls below a predetermined threshold value. Alternatively, the dew point temperature may be measured by installing a sensor or a device for measuring the dew point temperature, and the operation may be switched to the steady operation when the temperature is lower than the predetermined dew point temperature. As a result, unnecessary baking operation time can be reduced, and startup time can be shortened.
[0046]
In the above embodiment, an electric heater is used as a heater (heating means). However, when a steam heater is already installed in a factory or the like, it is advantageous in terms of cost if a steam coil is used. Although an air washer was used as an external air conditioner, if a unit with a built-in air washer and a heat exchanger and filter for air heating and air cooling was used, the subsequent cooling coil processing load was reduced, and the control system Will also improve. At this time, if the cooling coil in the external air conditioner is installed upstream by the air washer, the air guided to the air washer becomes low temperature, and the growth of bacteria and algae in the air washer water tank is suppressed.
[0047]
Furthermore, a separate exhaust duct (not shown) may be provided at the connection portion between the processing system duct 3 and the return duct 61. If this exhaust duct is provided, for example, until a predetermined time elapses after the start of operation, or until the concentration of impurities in the air passing through the high-performance filter or the dew point temperature becomes a predetermined value or less after the start of operation, the electric heater 41 And the entire amount of air that has passed through the ULPA filter 42 is exhausted through the exhaust duct, and then the amount of air that has passed through the ULPA filter 42 is allowed to flow to the return duct 61. Thereafter, after a predetermined time has elapsed, or the ULPA filter 42 After the impurity concentration or dew point temperature in the air that has passed through the temperature has become equal to or lower than a predetermined value, the electric heater 41 is stopped and the operation that allows the air that has passed through the ULPA filter 42 to flow to the storage S side is possible. Become.
[0048]
When starting up the system, there is a high possibility that high-concentration impurities will be generated. Therefore, by stopping the flow to the return duct 61 immediately after the start of operation and forcibly exhausting through the exhaust duct as described above, the high-concentration impurities can be discharged out of the system. It is possible to prevent the return duct 61 from being contaminated during operation. Thereafter, as described above, the flow may be made to flow to the storage S side after a predetermined time has elapsed since the flow started to the return duct 61, or when the impurity concentration or the dew point temperature becomes a predetermined value or less. The switching of the air that has passed through the ULPA filter 42 to the exhaust duct, the return duct 61, and the storage S can be easily performed by, for example, providing an air damper in the exhaust duct and switching each damper.
[0049]
【The invention's effect】
According to the present invention, even if the high-performance filter is incorporated in the system as it is without baking in advance, the baking process can be performed in the system. In addition, the system startup time can be shortened. Furthermore, if a return channel is provided, the organic substance itself can be prevented from flowing into the target chamber during the organic substance desorption process. If an air washer is used, the inorganic gas component can be reduced to about 1/10 of the conventional one. Both the installation area and equipment cost can be reduced by 20% compared to the prior art.
[0050]
Furthermore, according to the operation method of the system of the present invention, it is possible to automatically switch between the organic substance desorption process and the supply of clean air to the target chamber, so that efficient operation as a whole can be performed. In addition, it is possible to reduce energy consumption by minimizing the use of heaters.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing an outline of a configuration of a clean air supply system according to an embodiment of the present invention.
2 is a perspective view of a rotor portion of a first-stage dry-type dehumidifier used in the clean air supply system of FIG. 1. FIG.
FIG. 3 is an explanatory diagram showing main air flows in the clean air supply system according to the embodiment of the present invention.
[Explanation of symbols]
1 Air washer
3 Processing system duct
10 Drying dehumidifier (first stage)
11 Rotor
11a treatment area
11b Regeneration area
11c Purge area
20 Drying dehumidifier (second stage)
22 Rotor
32 rotor
41 Electric heater
42 ULPA filter
61 Return duct
D1-D15 damper
S vault

Claims (7)

ロータ内に吸着剤を設けた回転式吸着装置で処理空気中の有機物又は水分を除去した後,目的室に供給する清浄空気供給システムであって,前記回転式吸着装置の下流側に高性能フィルタを設置すると共に,
前記回転式吸着装置と高性能フィルタとの間の空気の流路にヒータを設置し,
前記ヒータで加熱された空気を積極的に冷却することなく前記高性能フィルタに導入可能としたことを特徴とする,清浄空気供給システム。
A clean air supply system for removing organic matter or moisture in the processing air with a rotary adsorber provided with an adsorbent in the rotor and then supplying it to the target chamber. And installing
A heater is installed in the air flow path between the rotary adsorption device and the high performance filter,
A clean air supply system characterized in that the air heated by the heater can be introduced into the high performance filter without being actively cooled.
前記高性能フィルタを通過した空気を,前記回転式吸着装置の入口側に戻すための戻し流路を備え,
前記高性能フィルタを通過した後の空気を,前記目的室又は戻し流路側へと流すことが切り替え自在であることを特徴とする,請求項1に記載の清浄空気供給システム。
A return flow path for returning the air that has passed through the high-performance filter to the inlet side of the rotary adsorption device;
The clean air supply system according to claim 1, wherein the air after passing through the high-performance filter can be switched to flow to the target chamber or the return flow path side.
前記回転式吸着装置の上流側に,外気を処理するエアワッシャを備えたことを特徴とする,請求項1又は2に記載の清浄空気供給システム。The clean air supply system according to claim 1 or 2, further comprising an air washer for treating outside air upstream of the rotary adsorption device. 前記回転式吸着装置において複数段のロータが直列多段に接続されている場合,
1段目のロータの処理区域入口側にのみ冷却器を設置して2段目以降には冷却器を設置せず,
当該回転式吸着装置内の各ロータについての処理空気系統と再生系統には,当該回転式吸着装置全体に対して各々送風機を1つずつのみを備えたことを特徴とする,請求項1,2又は3に記載の清浄空気供給システム。
In the rotary adsorption device, when multiple stages of rotors are connected in series,
A cooler is installed only at the processing zone inlet side of the first stage rotor, and no cooler is installed after the second stage.
The processing air system and the regeneration system for each rotor in the rotary adsorption device are provided with only one blower for each of the rotary adsorption devices as a whole. Or the clean air supply system according to 3.
請求項2に記載の清浄空気供給システムの運転方法であって,
運転開始時には,前記ヒータを作動させると共に前記高性能フィルタを通過した空気を全量戻し流路側へと流し,
所定時間経過後は,前記ヒータを停止させると共に前記高性能フィルタを通過した空気を全量目的室側へと流すことを特徴とする,清浄空気供給システムの運転方法。
A method for operating the clean air supply system according to claim 2,
At the start of operation, the heater is operated and all the air that has passed through the high-performance filter flows to the return flow path side.
A method of operating a clean air supply system, characterized in that after a predetermined time has elapsed, the heater is stopped and all the air that has passed through the high-performance filter is allowed to flow toward the target chamber.
請求項2に記載の清浄空気供給システムの運転方法であって,
運転開始時には,前記ヒータを作動させると共に前記高性能フィルタを通過した空気を全量戻し流路側へと流し,
前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になった後は,前記ヒータを停止させると共に前記高性能フィルタを通過した空気を全量目的室側へと流すことを特徴とする,清浄空気供給システムの運転方法。
A method for operating the clean air supply system according to claim 2,
At the start of operation, the heater is operated and all the air that has passed through the high-performance filter flows to the return flow path side.
After the impurity concentration or dew point temperature in the air that has passed through the high performance filter has become a predetermined value or less, the heater is stopped and the air that has passed through the high performance filter is allowed to flow to the target chamber side. A method of operating a clean air supply system.
請求項2に記載の清浄空気供給システムの運転方法であって,
さらに前記戻し流路の上流側の接続部分に別途排気ダクトを設け,
運転開始後所定時間経過するまで,又は運転開始後前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になるまでは,前記ヒータを作動させると共に前記高性能フィルタを通過した空気を全量前記排気ダクトを通じて排気するようにし,
その後に前記高性能フィルタを通過した空気を全量戻し流路側へと流し,以後所定時間経過後,又は前記高性能フィルタを通過した空気中の不純物の濃度又は露点温度が所定値以下になった後は,前記ヒータを停止させると共に前記高性能フィルタを通過した空気を全量目的室側へと流すことを特徴とする,清浄空気供給システムの運転方法。
A method for operating the clean air supply system according to claim 2,
Furthermore, a separate exhaust duct is provided at the upstream connection portion of the return flow path,
The heater is operated and passed through the high-performance filter until a predetermined time has elapsed after the start of operation or until the concentration of impurities in the air or dew point temperature that has passed through the high-performance filter after the start of operation is below a predetermined value. The exhausted air is exhausted through the exhaust duct,
After that, all the air that has passed through the high performance filter is allowed to flow to the return flow path side, and after a predetermined time has elapsed, or after the impurity concentration or dew point temperature in the air that has passed through the high performance filter has fallen below a predetermined value. Is a method for operating a clean air supply system, wherein the heater is stopped and all the air that has passed through the high-performance filter is allowed to flow toward the target chamber.
JP2002194955A 2002-07-03 2002-07-03 Clean air supply system and operation method thereof Expired - Fee Related JP3986905B2 (en)

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