TW406159B - Building panel and method and apparatus of forming same - Google Patents

Building panel and method and apparatus of forming same Download PDF

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Publication number
TW406159B
TW406159B TW088106519A TW88106519A TW406159B TW 406159 B TW406159 B TW 406159B TW 088106519 A TW088106519 A TW 088106519A TW 88106519 A TW88106519 A TW 88106519A TW 406159 B TW406159 B TW 406159B
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TW
Taiwan
Prior art keywords
baffles
scope
baffle
patent application
support frame
Prior art date
Application number
TW088106519A
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Chinese (zh)
Inventor
Paul Russell Moses
Robert Lawrence Munn
Robert Story
Original Assignee
Boral Resources Nsw Pty Ltd
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Priority claimed from PCT/AU1998/000706 external-priority patent/WO1999011442A1/en
Application filed by Boral Resources Nsw Pty Ltd filed Critical Boral Resources Nsw Pty Ltd
Application granted granted Critical
Publication of TW406159B publication Critical patent/TW406159B/en

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Abstract

A building panel includes a central core and a pair of opposed coating surfaces formed integrally with the core. The method of forming the building panel includes the application of a flowable, settable coating material to respective surfaces of at least two baffles (100), placing the baffles in a substantially parallel, spaced interrelationship, at least substantially filling the space between the two baffles (100) with a settable core material prior to setting of the core material, and allowing the core material and coating material to set.

Description

經濟部智慧財產局員工消費合作社印製 403159 A7五、發明説明(丨)~~~ ---— 發明領域 w發明係有關建築平板之—種形成方法及裝置,本 發明亦有關一建築平板。 係 '已知有輕f之混凝土建築平板,以原始未完成狀態 生產此平板以供安裝,建造過程將平板安裝於建築物中之 後,對平板進行抹底或塗有可接受的表面修整,此程序常 須熟練的抹底工人以鏝刀進行抹底修整,並且,此已知輕 質混凝土平板的強度不高。 發明目的 本發明之一目的係為克服或大致改良至少一上述缺點 、及/或概括提供一改良之建築平板、及形成建築平板之 方法及裝置。 發明之揭示 揭示一或多件建築平板之形成方法,該方法包括: 將一可流動且可凝固之塗佈材料施加到至少兩擋板的 各表面; 以概呈平行相隔之關係來配置擋板; 在心部材料凝固之前,利用一可凝固心部材料至少大 致充填兩擋板(100)之間的空間;及 使心部材料及塗佈材料能夠凝固。 在心部材料充填該空間前,擋板較佳相對彼此定位。 另外,在心部材料充填該空間之後而心部材料及塗佈 材料凝固之前,使擋板移動合併。 在心部材料及塗佈材料凝固之後,擋板較佳移動分開 本紙張尺度適用中國國家梂準(CNS ) A4规格(210X297公釐) 4 mu tm · (請先閲讀背面之注意事項再填寫本頁} -訂. Ψ 406.:59 A7 _____B7 __ 五、發明説明(2 ) 及/或分別移除,以釋放所形成的平板。 該方法較佳提供平行相隔關係之(n+1)擋板,其中形 成η個平板,而η係為任何大於或等於1的整數。 在擋板移動分開之後,較佳藉由施力至該處而在概平 行於擋板平板的平面之方向十移除平板》 擋板較佳位於一模箱或支撐架内。 擔板較佳藉由液壓夾持缸往彼此移動。 尚揭示用於形成根據上述揭示方法的建築平板之裝置, 該裝置包括: 一模箱或支撐架,内部可收納該塗佈後的擋板; 用以定位彼此相聯的該塗佈後擋板之裝置,以界定其 間之一最小空間;及 用以在各該等擋板之間施加可凝固心部材料之裝置。 該裝置較佳尚包括一裝置,用以在該可凝固心部材料 施加至各該等擋板間之前,將一塗佈材料施加到至少部份 該等播板兩側。 各擋板較佳概呈中空,設有一對間隔分開之側片。 各播板較佳具有進氣裝置,供空氣注入片間的空間以 使其受到壓力往外膨涨,以幫助凝固平板自擋板釋放。 另外,各擋板係為實心,夾板對於實心擋板係為適當 材料,夾板可有塑膠塗層,另一替代方式係為:擋板可為 夾板、尼龍' PVC(聚氣乙烯)及鋼之複合物。 擋板較佳設有抽取接合孔,供抽取裝置進行固定以施 力至凝固平板作為移除之用》 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 卜訂 經濟部智慧財產局員工消費合作社印製 0 m A7 B7 406159 五、發明説明(3 ) 該模箱或支撐架較佳係形成在一活動結構上。 該活動結構較佳設有一或多柱供夾持缸附接其上,該 央持缸係與模箱或支撐架之側壁相聯結》 模箱或支撐架之側壁較佳作為端擋板之用。 尚揭示用於形成建築平板之一礙,該廠包括: 將一可流動且可凝固之塗佈材料施加到至少兩擋板各 表面之裝置; 用於以概呈平面狀相隔之關係置放擋板之裝置; 用於在塗佈材料凝固前以一可凝固心部材料大致充填 兩擋板間之空間之裝置;及 用於將各平板輸送至全廢以利清潔並以該可凝固塗佈 材料加以塗佈且用於以該概呈平行相隔關係配置塗佈後擋 板之裝置。 該廠較佳亦包括:用於輸送供擋板插入及移出之模箱 或支擇架之裝置,及用於將模箱自一第一擋板移除位置送 到一第二擔板插入位置且模箱或支撐架轉動於兩位置間之 裝置。 用於以一可凝固心部材料大致充填兩擋板間之空間之 裝置較佳包括一料斗,自料斗延伸一或多件充填管,該料 斗安裝於一架上且可沿一水平轴線柩轉,該料斗適可升高 及降低使得充填管進入並抽出相鄰擋板間之一空間而心 部材料係由該等充填管輸送。 較佳提供在垂直抽出管件且輪送心部材料期間使料斗 水平振盪之裝置。 本紙張 適用中國國家揉準(CNS)从祕(210><297公廣) (請先聞讀背面之注項再填寫本頁) 卜訂 經濟部智慧財產局貝工消費合作社印製 經濟部智慧財產局貝工消#合作社印製 A7 406159; B7 五、發明説明(4 ) 尚揭示由上述方法形成或利用上述裝置或由上述廉生 產之一建築平板。 尚揭7F冑築平板,其中包括由一可凝固心部材料凝 固成之一心部並在兩侧上具有一塗佈,利用與該心部材料 同時凝固之一可凝固塗佈材料凝固成兩側上之塗佈。 囷式簡單說明 現藉由範例參照描述本發明所用之一較佳裝置的圓式 來描述本發明之較佳方法,其中: 第1圖係為一模箱或支律架之示意侧視圖其令設有 -播板,利用-升高架自該處升高,时_或支撑架之 端門係為開啟; 第2圖係為第1圖之升高架之示意正視囷; 第3圖係為第1圖之模箱或支撐架之示意圓,其中端門 係為關閉; 第4圖係為第1圖之模箱或支撐架之示意端視圖,其中 播板位於適當位置中; 第5圖係為第丨、第3及第4囷之模箱或支撐架之示意平 面圖,其中擋板位於適當位置中; 第5A圖為第5圖所示之一部份結構之示意分解圊; 第6圊係為模箱或支撐架之示意端視圖; 第6A圊係為其間形成一平板之一對擋板之部分示意 分解圖; ^ 第7圖係為示意之一般廠房配置囷; 第7A圖係為一修改廠房之示意性一般廠房配置.圖 本紙浪尺度適用中國國家標準(CNS ) A4規格(21〇χ297公釐)Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 403159 A7 V. Description of Invention (丨) ~~~ ----- Field of Invention The invention relates to a method and a device for forming a building slab, and the present invention also relates to a building slab. It is a concrete construction slab known to have light f. The slab is produced in the original unfinished state for installation. After the slab is installed in the building during the construction process, the slab is primed or coated with an acceptable surface finish. The procedure often requires a skilled troweler to perform trowel dressing with a trowel, and this known lightweight concrete slab is not strong enough. OBJECTS OF THE INVENTION An object of the present invention is to overcome or substantially improve at least one of the above disadvantages, and / or to provide an improved building slab, and a method and device for forming a building slab. The disclosure of the invention discloses a method for forming one or more building slabs. The method includes: applying a flowable and curable coating material to each surface of at least two baffles; and configuring the baffles in a generally parallel spaced relationship. Before the core material is solidified, at least approximately the space between the two baffles (100) is filled with a solidifiable core material; and the core material and the coating material can be solidified. The baffles are preferably positioned relative to each other before the heart material fills the space. In addition, the baffle is moved and merged after the heart material fills the space and before the heart material and the coating material are solidified. After the core material and the coating material are solidified, the baffle is preferably moved apart. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) 4 mu tm · (Please read the precautions on the back before filling this page } -Order. Ψ 406.:59 A7 _____B7 __ V. Description of the invention (2) and / or removed separately to release the formed plate. The method preferably provides (n + 1) baffle plates in parallel spaced relationship, Η plates are formed therein, and η is any integer greater than or equal to 1. After the baffle is moved apart, it is preferable to remove the plate in a direction substantially parallel to the plane of the baffle plate by applying a force there. 》 The baffle is preferably located in a mold box or support frame. The stretchers are preferably moved towards each other by hydraulic clamping cylinders. The device for forming a building slab according to the above disclosed method is also disclosed, the device includes: a mold box Or a support frame, which can receive the coated baffle inside; a device for positioning the coated back baffle connected to each other to define a minimum space therebetween; and between each of the baffles Device for applying solidifying core material. The device preferably further includes a device for applying a coating material to at least part of both sides of the seeding plates before the settable core material is applied between the plates. It is hollow and is provided with a pair of spaced apart side panels. Each seeding panel preferably has an air inlet device for air to be injected into the space between the panels to expand under pressure to help release the solidified plate from the baffle. In addition, each The baffle is solid. The plywood is a suitable material for the solid baffle. The plywood can be plastic coated. Another alternative is that the baffle can be a composite of plywood, nylon 'PVC (polyethylene gas) and steel. The baffle is preferably provided with extraction joint holes for fixing the extraction device to apply force to the solidified plate for removal. This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) (Please read the back Note for this page, please fill out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed 0 m A7 B7 406159 V. Description of the invention (3) The mold box or support frame is preferably formed on a movable structure. The movable structure Better settings One or more columns are attached to the clamping cylinder, and the central holding cylinder is connected to the side wall of the mold box or support frame. The side wall of the mold box or support frame is preferably used as an end baffle. One of the obstacles in building slabs, the plant includes: a device for applying a flowable and settable coating material to each surface of at least two baffles; a device for placing baffles in a generally planar spaced relationship; A device for substantially filling the space between the two baffles with a solidifiable core material before the coating material is solidified; and a device for conveying each plate to all waste for cleaning and coating with the solidifiable coating material and The device for coating the back baffle in this generally parallel spaced relationship. The factory preferably also includes: a device for conveying a mold box or a support frame for the insertion and removal of the baffle, and a device for feeding the mold box A device that is sent from a first baffle removal position to a second stretcher insertion position and the mold box or support is rotated between the two positions. The device for substantially filling the space between the two baffles with a solidifiable core material preferably includes a hopper extending one or more filling tubes from the hopper, and the hopper is mounted on a rack and can be along a horizontal axis. In turn, the hopper can be raised and lowered so that the filling pipe enters and draws out a space between adjacent baffles and the core material is conveyed by these filling pipes. It is preferred to provide a means for oscillating the hopper horizontally during the vertical withdrawal of the pipe and the feeding of the core material. This paper is suitable for China National Standards (CNS) Congji (210 > < 297). (Please read the notes on the back before filling out this page.) Intellectual Property Bureau Bei Gong Xiao #Cooperative Society Printing A7 406159; B7 V. Description of the Invention (4) It is also revealed that the building slab formed by the above method or using the above device or one of the above-mentioned inexpensive production. Shang Jie 7F build plate, which includes a solidified core material solidified into a core and has a coating on both sides, using a solidified coating material solidified with the core material to solidify to both sides On the coating. Simple description of the formula The preferred method of the present invention will now be described by way of example with reference to a circular form describing a preferred device used in the present invention, in which: Figure 1 is a schematic side view of a mold box or support frame. It is provided with a seeding board, which is raised from there by using a lifting frame, when the end door of the support frame is open; Figure 2 is a schematic front view of the lifting frame of Figure 1; Figure 3 is the first The schematic circle of the mold box or support frame in Figure 1, where the end door is closed; Figure 4 is the schematic end view of the mold box or support frame in Figure 1, with the seeding board in the appropriate position; Figure 5 It is a schematic plan view of the mold box or support frame of No. 丨, No. 3 and No. 4 with the baffle plate in an appropriate position; Figure 5A is a schematic decomposition of a part of the structure shown in Figure 5; Figure 6: It is a schematic end view of a mold box or a support frame; Section 6A 圊 is a schematic exploded view of a part of a pair of baffles forming a flat plate between them; ^ Figure 7 is a schematic general plant configuration 囷; Figure 7A is 1. Modify the schematic general plant configuration of the plant. The paper scale is applicable to China National Standard (CNS) A4 Specifications (21 × 297 mm)

406159 A7 ----- B7 五、發明説明(5 ) 第8圖係為沿第7圖中之線A-A所取之第7圖廠房配置 之不意剖視圈; 第9圖係為一輪送帶配置之示意平面圖; 第10圓係為第9圖之輸送帶配置之示意正視圖; 第1 〇 A圖係為一擋板之示意正視圖; 第11圖為一喷霧總成及相關唧筒裝置之示意正視圖; 第11A圖為另一喷霧總成及其相關唧筒裝置之示意正 視圖; 第12圖係為混凝土心部充填裝置之示意正視圖; 第12 A囷為另一混凝土心部充填裝置之示意端視圊; 第12B圖為第12圖裝置之示意正視圖; 第13圖係為一模釋放系統之示意端視圖; 第13A圖係為另一模釋放系統之示意端視圊; 第13B圖為第13A圖模釋放系統之示意端視細部;及 第14及14A®係為完成平板之部份示意正視囷。 較佳實施例說明 在第1至第6A囷中示意描述一模箱或支撑架1〇,模箱 10設有一對側壁11、一底部12、及一對實心端門13 ^壁11 、底部12及端門13形成一腔,供數個擋板14插入。 侧邊11、底部12門13較佳由固體鋼或其他金屬或堅固 村料製成,端門13在底緣上係以鉸鏈方式接至底部12,門 如第1圖所示往外及往下開啟,擋板14恰好配合在模箱或 支撐架10之内並將模腔分段,亦即:各擋板間之各腔中可 供建築平板铸造。 (請先閲讀背面之注意事項再填寫本頁}406159 A7 ----- B7 V. Description of the invention (5) Figure 8 is the unintentional cross-section circle of the plant configuration in Figure 7 taken along line AA in Figure 7; Figure 9 is a round belt The schematic plan view of the configuration; the 10th circle is the schematic front view of the conveyor belt configuration of FIG. 9; the 10A is a schematic front view of a baffle; and the 11th is a spray assembly and related drum device A schematic front view; FIG. 11A is a schematic front view of another spray assembly and its related drum device; FIG. 12 is a schematic front view of a concrete core filling device; FIG. 12A is another concrete core portion Schematic end view of the filling device; Figure 12B is a schematic front view of the device of Figure 12; Figure 13 is a schematic end view of a mold release system; Figure 13A is a schematic end view of another mold release system Figure 13B is a schematic end view detail of the mold release system of Figure 13A; and Figures 14 and 14A are schematic front views of a part of a completed plate. DESCRIPTION OF THE PREFERRED EMBODIMENTS In the first to sixth embodiments, a mold box or a supporting frame 10 is schematically described. The mold box 10 is provided with a pair of side walls 11, a bottom 12, and a pair of solid end doors 13, 11 and 12. And the end door 13 form a cavity for inserting a plurality of baffles 14. The side 11, the bottom 12 and the door 13 are preferably made of solid steel or other metal or solid material. The end door 13 is hinged to the bottom 12 on the bottom edge. The door goes outward and down as shown in Figure 1. When opened, the baffle plate 14 fits into the mold box or the support frame 10 and divides the mold cavity into segments, that is, the cavities between the baffle plates can be cast by the building plate. (Please read the notes on the back before filling this page}

、1T 經濟部智慧財產局員工消費合作社印製 本紙張又度適用中國國家梯準(CNS ) Α4规格(2丨ΟΧ297公釐) 8 -— 406159 A7 _B7_ 五、發明説明(6~~j : " 模箱或支撐架之内部長度決定了常為2.6公尺的平板 長度,模箱或支撐架之内部高度決定了常為0.6公尺的平 板寬度,插入後的擋板間隔係常由空隙件22設成75公厘寬, 亦即:擋板間隔常為75公厘,請瞭解可依所需平板尺寸而 改變這些尺寸。 如圖所示,模箱或支撐架位於一具有輪23之活動基座 20上,一對之柱19自活動基座20往上延伸,一液壓夹持缸 18附接至各柱(2〇y夾持缸18如第5圖所示配合一側壁11,相 對之側壁11附接至基座'2,0。 如第2圖所示,一升高架15在下末端處設有一對鉤部 21,這些鉤部21適可配合各擋板14使其升高離開模箱或支 樓架,可譬如利用頂上滑輪系統或吊具來舉高及降低該升 高架15 » 請參照第6A圖,各播板14設有一對隔開的片24,其間 形成一空間25,片24較佳係為鋼質或如鋁等其他金屬,片 概呈平面狀但能夠在對腔25施加内部氣愿時加以撓曲,各 推板14具有一抽取接合孔,功能如下述。 使用上述裝置時,可如下述製造建築平板。 使用一適當滑輪或吊具系統,可舉起該升高架15而自 模箱或支撑架10升高一個別擋板14,擋板14可施加塗佈, 施加至擋板14表面之塗佈常為3公厘厚,但是可依特別應 用而改變此尺寸。一般係利用一噴霧技術來施加塗佈,通 常採用混凝土修整及礦冶業所用市售商標為“sh〇t_crete,,( 夏克利)之一型喷搶裝置,但尺寸較小。 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) 1· I - I*.— i HI - I n I (請先閲讀背面之注意事項再填寫本頁) l·訂 經濟部智慧財產房員工消#合作社印製 9 40Q159_B7_ 五、發明説明(7 ) 塗佈材料常為砂、水泥、水及交聯聚合物乳劑之混合 物,塗佈材料亦可包括補充性似水泥材料,交聯聚合物乳 劑常購自國家澱粉及化學品公司,但本方法亦適用許多其 他可用聚合物,乳劑常作為混凝土添加劑以修補及補綴混 凝土之用,乳劑作為水的部份取代品以對施加至擋板14相 對平面狀表面之塗佈賦予撓性並增加拉伸強度《交聯聚合 物乳劑作為水的部份取代品以對喷砂漿表皮賦予撓性並增 加拉伸強度,塗佈材料的選擇性添加劑包括:纖維,常為 如混凝土裂縫控制所用之聚丙烯纖維、著色氧化物、矽煙 (silica fume)及飛灰,可修改塗佈材料以配合任何當地材 料或完成平板的需求。 不論使用乳劑為何,塗佈材料應對心部材料表現良好 黏著、良好拉伸強度、撓性、防水性並對完成平板提供耐 久性表面。 當端門13位於關閉位置中,擋板14插入模箱或支撐架 1〇,另外,可先置放擋板,然後關門以幫助擋板校準在精 確位置中,在此階段,升高桿亦插入端門中以幫助平板在 硬化後移出,接著空隙件22沿擋板旁定位,對於所需數量 之棺板重覆塗佈及插入步称。 然後啟動夾持缸18以將一侧壁11驅往另一側壁,直到 各擋板間之空間受限於與各空隙件22的接合為止》 當喷出的塗佈尚新時,心部混合物添加在擋板間的腔 中,心部材料所用之混合物常為砂、水泥、水、一空氣承 載劑及輕質骨料,常塗有聚苯乙烯珠,可能為BST類型, $紙張尺度適用中國國家橾準(CNS ) 210X297公釐) ---— (請先閲讀背面之注意事項再填寫本I) >rr 經濟部智慧財產局貝工消費合作社印製 __^06159 b77 五、發明) -- 心部材料亦可包含補充性似水泥材料及/或化學添加物, BST材料包括膨漲聚苯乙烯、化學塗佈珠。 壁平板保持在適當位置時可進行固化通常經過18小 時期間,塗佈材料因而與心部材料融合以提供堅固的整體 壁平板。 固化之後,釋放該夾持缸18以自壁u及擋板14移除壓 力,為幫助該等凝固平板自擋板脫離,可加壓將空氣施加 至擋板14之各相對片24間的空間,因此,片24將往外撓曲 而使平板17脫離》 端門13開啟時,可取及該擋板14端點及所形成平板17, 接著採用設有一對鉤部之一手持式氣壓缸將各平板14推出 模箱或支撐架。因此,氣壓缸上之鉤部可接合各擋板14端 上之抽取接合孔16,缸腳或一推動元件接著與平板17端表 面相接合以經過模箱或支撐架之相對開門區域將其推出, 亦即利用手持工具與檔板14的接合而將與此推動作用相關 反作用力傳到擋板14,操作者以類似步搶方式握持抽取虹, 當兩門13開啟而在啟動扳柄時,推腳經過一開啟門13推出 混凝土平板以供貨板接收及配送。 熟悉本技藝者瞭解修正及變更並未超出本發明的範圍 譬如,擋板14可能具有一内架結構以防止相對片24在夾持 缸18施力期間朝向彼此關閉,並且,抽取接合孔16亦可能 作為將所需内部壓力施加至擋板腔25之裝置,以釋玫形成 之平板17。 並且,抽取缸可能設有兩扳柄或兩拉扳動作,其中— 本’紙張乂瓦^中國國家標準…^^从規格“⑴^^了公釐) "—~7\一'] (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財度局貝工消費合作社印製 406159 A7 B7_ 五、發明説明(9 ) 扳柄的啟動係作為啟動接合鉤部之用,另一者作為啟動該 推腳以抽取該形成平板之用》 一般而言,推腳將所形成平板推過約300公厘距離以 人工升高供貨板取及之用。 另一額外特徵為:鋼或其他強化網或其他強化裝置可 位於推板之間而由心部材料加以包圍,另一特徵可為:夕卜 型製器的配件可在鑄造時修整該平板邊緣並賦予邊緣如禅 或槽等細節。 第7至13圖中示意顯示了形成建築平板之一修正方法 及裝置相關之廠房配置及其他細節,第11A、12B、13A及 13B圖顯示另一修正裝置,此廠房配置係設計用於比第1至 6A圖中具有更高的產出,整體方法類似第1至6A圖所示者 〇 在第8至13圖之廠中,棺板不再包括一對相隔金屬片, 而形成為單片材料或疊積之實心層材料,一般而言,單片 的塑膠塗佈夾板係形成各擋板14,第7及8圖之廠房配置可 如下述,各擋板置於一模箱或支撐架70中並由堆高機載至 鍵條傳動輸送帶71,接著由一擔板卸絞車72來拾取各擋板, 並以箭頭A方向沿一懸吊管輸送帶73輸送,該管輸送帶將 各擋板輸送到一清潔及上油站7 4,擋板在此處受到清潔並 塗上作為脫模劑之油料,各擋板接著輸送到喷霧站75,各 推板兩側在此處塗覆一塗佈材料,平板接著由管輸送帶送 到心部充填站76。在擋板由管輸送帶73輸送期間空模箱 或支撐架70係由一鏈條傳動器或其他輸送裝置送到一旋轉 本紙張適用t國國家揉準(CNS) A4規格(2數297公慶) > :---- i-------^訂 -----味 (請先閱讀背面之注意事項再填寫本頁) ' 經濟部智慧財產局員工消費合作社印製 12 ----4〇6 l K 分 _Β7____ i '發明説明(10 ) "' 站77,模箱或支撐架71在此處旋轉18〇度然後進一步由輪 送帶或鏈條傳動輸送帶送到心部充填站76。模箱或支撐架 在心部站76接收了清潔後並上油的塗佈後之擋板而進行 心部充填。 一心部充填裝置係自一攪拌器79接收該充填材料。 第7A圖以平面囷不意顧不一修正之麻房配置第 圖顯示擋板製備站400、喷霧站75、模組裝站41〇、模充填 站78、脫模及模拆解站420及一邊緣細製及貨板站43〇。擋 板14懸掛在將各擋板運送通過處理站4〇〇、75及41〇之單軌 車73上,各擋板受到清潔、上油及概括製備,使其可接收 該可凝固材料且可在固化後脫離該模製平板。 站420上進行之脫模及模拆解過程如下:一旦平板充 分固化及硬化之後,拆解仍為充滿之該模以移去平板,措 板及平板漸剝離該模架,裝置及操作者先取下最外部播板 並將其如該程序開始時般地置放在單軌車上,裝置及操作 者接著將最外部的平板與模架分開並將其送到邊緣細製及 貨板站(第14及第14A圊),重覆該程序直到所有充滿的模 皆已拆解且所形成平板移出送到該細製站為止。 邊緣細製及貨板站的特徵顯示於第14及14A圖中,所 形成平板輸送到邊緣細製及貨板站而完成,邊緣細製站採 用一研磨輪在平板之一長緣上生成一槽500,以配合在鋒 造程序中平板相對長緣中形成之榫510,平板的邊緣細部 一旦完成之後即進行貨板工作以作最終固化並終於送交客 戶。某些情形中,在貨板工作前先將平板切成不同尺寸,在 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1^1 hn n_i· (請先閲讀背面之注意事項再填寫本頁) l·訂 經濟部智慧財產局8工消費合作社印製 13 經濟部智慧財產局員工消費合作社印製 A7 406159 B7 五、發明説明(11 ) 第14及14A圖中係以編號520代表平板,完成的平板具有取 決於擋板表面紋理之表面修整。可凝固心部材料略隨表皮 材料融化並在完成平板中提供硬質磨擦耐久表面而不需後 續的抹底或當場的外觀處理。 第10A圖中示意顯示一個別擋板100,其中包括係由一 鋼架101包圍之一夾板平板105。一對突部102延伸於該鋼 架101上部,該對突部102係接合了自管輸送帶懸掛之鉤部 。有一對模箱或支撐架校準耳104在各擋板1〇〇底部突起, 耳104作用係為接合該模箱或支撐架底部之一定位軌道135 ,該定位軌道包括了凹部136,凹部136係分隔一設定距離 而形成在擋板間模製之一平板厚度β 第11圖顯示了在一實心播板14兩側上同時喷霧之方法 細知,該喷霧總成包括位於播板14兩侧上之多數喷搶 擋板14在喷霧時係由喷搶110間之管輸送帶73拉取以在各 侧上達成均勻塗佈。一滑架112以窗簾環聯結窗簾桿的概 略相同方式與管輸送帶73相聯結,利用一纜繩或鏈條沿管 輸送帶拉動該滑架,自滑架112懸掛之一纜繩113包括釣部 1〇3(第10Α圖),其接合了各擋板的突部1〇2以懸掛並輸送 該擋板14。 第11圖亦顯示一塗佈材料唧筒114,將一塗佈材料之 頭部提供至一塗佈材料計量及輸送裝置115,計量及輸送 裝置115的運作類似於葉輪唧筒且包括沿供塗佈材料通 過的固定管長前進之數件輪部或滾子。可藉由改變滾子沿 管長行進距離、改變管長、或改變管徑來調整塗佈材料輸 -----.--^---i-----l·訂-------'f (請先聞讀背面之注意事項再填寫本頁) - ▲ A7 -*、 1T The paper printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs is suitable for China National Standards of Ladder (CNS) A4 (2 丨 〇297mm) 8 -— 406159 A7 _B7_ V. Description of the invention (6 ~~ j: " The internal length of the mold box or support frame determines the length of the flat plate, which is often 2.6 meters, and the internal height of the mold box or support frame determines the width of the plate, which is often 0.6 meters. 22 is set to 75 mm wide, that is, the spacing of the baffle is often 75 mm. Please understand that these dimensions can be changed according to the size of the required flat plate. As shown in the figure, the mold box or support frame is located on a movement with wheels 23. On the base 20, a pair of pillars 19 extend upward from the movable base 20, and a hydraulic clamping cylinder 18 is attached to each pillar (20y clamping cylinder 18 is fitted with a side wall 11 as shown in FIG. The side wall 11 is attached to the base '2, 0. As shown in FIG. 2, a lifting frame 15 is provided with a pair of hook portions 21 at the lower end, and these hook portions 21 are adapted to be lifted away from each of the baffles 14. Formwork boxes or underframes can be raised and lowered, for example using overhead pulley systems or spreaders 15 »see also In FIG. 6A, each seeding plate 14 is provided with a pair of spaced pieces 24 forming a space 25 therebetween. The pieces 24 are preferably steel or other metals such as aluminum. The pieces are generally flat but can be applied to the cavity 25. The inner parts are flexed when desired. Each push plate 14 has an extraction joint hole with the function as described below. When using the above device, the building slab can be manufactured as described below. Using an appropriate pulley or spreader system, the lifting frame 15 can be raised. When a separate baffle 14 is lifted from the mold box or the support frame 10, the baffle 14 can be coated. The coating applied to the surface of the baffle 14 is usually 3 mm thick, but this size can be changed according to special applications. Generally, a spraying technique is used to apply the coating, and generally a type of spray grab device used in the concrete trimming and mining and metallurgy industry is a type of "sh0t_crete", but its size is small. This paper is applicable to the standard China National Standard (CNS) 8 4 specifications (210X297 mm) 1 · I-I * .— i HI-I n I (Please read the precautions on the back before filling this page) l · Order the staff of the intellectual property room of the Ministry of Economic Affairs消 # cooperative society printed 9 40Q159_B7_ V. Description of the invention (7) The cloth material is often a mixture of sand, cement, water, and crosslinked polymer emulsion. The coating material can also include supplementary cement-like materials. The crosslinked polymer emulsion is often purchased from the National Starch and Chemical Company, but this method is also applicable. Many other available polymers. Emulsions are often used as concrete additives to repair and supplement concrete. Emulsions are used as a partial replacement for water to impart flexibility and increase tensile strength to coatings applied to the relatively planar surface of baffle 14. Cross-linked polymer emulsions are used as a partial substitute for water to impart flexibility to the blasted mortar skin and increase tensile strength. Selective additives for coating materials include: fibers, often polypropylene fibers such as those used for crack control of concrete, Coloring oxides, silica fume and fly ash can be modified to match any local material or finish plate requirements. Regardless of the emulsion used, the coating material should exhibit good adhesion, good tensile strength, flexibility, water resistance, and provide a durable surface to the finished plate. When the end door 13 is in the closed position, the baffle 14 is inserted into the mold box or the support frame 10. In addition, the baffle can be placed first, and then the door is closed to help the baffle be calibrated in the precise position. At this stage, the raising rod is also It is inserted into the end door to help the plate to be removed after hardening, and then the gap member 22 is positioned along the baffle plate, and the coating and insertion steps are repeated for the required number of coffins. Then activate the clamping cylinder 18 to drive one side wall 11 to the other side wall until the space between the baffles is limited to the engagement with the gap members 22. When the spray coating is still new, the heart mixture Added in the cavity between the baffles, the mixture of heart materials is often sand, cement, water, an air carrier and lightweight aggregate, often coated with polystyrene beads, may be BST type, $ paper size applies China National Standard (CNS) 210X297 mm) ----- (Please read the notes on the back before filling in this I) > rr Printed by the Shellfish Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs __ ^ 06159 b77 V. Invention )-The core material may also include supplementary cement-like materials and / or chemical additives. BST materials include expanded polystyrene and chemically coated beads. The slabs can be cured while held in place. Normally over 18 hours, the coating material is thus fused with the core material to provide a solid, integral slab. After curing, the clamping cylinder 18 is released to remove the pressure from the wall u and the baffle 14. In order to help the solidified plates to detach from the baffle, air may be applied to the space between the opposing pieces 24 of the baffle 14 under pressure. Therefore, when the end door 13 is opened, the sheet 24 will flex outward and the flat plate 17 will be disengaged. Then, the end of the baffle plate 14 and the formed flat plate 17 may be accessed. The plate 14 is pushed out of a mold box or a support frame. Therefore, the hook portion on the pneumatic cylinder can engage the extraction engaging hole 16 on the end of each baffle 14, and the cylinder foot or a pushing element then engages with the end surface of the flat plate 17 to push it out through the opposite door opening area of the mold box or support frame. That is, using the engagement of the hand-held tool with the baffle plate 14 to transmit the reaction force related to this pushing action to the baffle plate 14, the operator holds the extraction rainbow in a similar step-and-grab manner. When the two doors 13 are opened and the trigger is activated, , The push foot pushes out the concrete slab through the opening door 13 to receive and distribute the supply slab. Those skilled in the art understand that corrections and changes are not beyond the scope of the present invention. For example, the baffle 14 may have an inner frame structure to prevent the opposing pieces 24 from closing toward each other during the force of the clamping cylinder 18, and the extraction engaging hole 16 also It may be used as a means to apply the required internal pressure to the baffle cavity 25 to release the flat plate 17 formed. In addition, the extraction cylinder may be provided with two triggers or two pulls, among which-this 'paper 乂 tile ^ Chinese national standard ... ^^ from the specification "⑴ ^^ 了 MM) " — ~ 7 \ 一'] ( Please read the notes on the back before filling this page.) Order printed by the Ministry of Economic Affairs, Bureau of Finance and Economics, Shelley Consumer Cooperative, printed 406159 A7 B7_ V. Description of the invention (9) The trigger system of the trigger is used to start the engagement hook, and the other It is used to activate the pusher foot to extract the forming plate. Generally speaking, the pusher foot pushes the formed plate over a distance of about 300 mm to manually raise the supply plate for access. Another additional feature is: steel or Other strengthening nets or other strengthening devices can be located between the push plates and surrounded by the core material. Another feature can be: the accessories of the Xibu-type device can trim the edge of the plate and give edges such as zen or groove during casting. Details: Figures 7 to 13 show the plant configuration and other details related to one of the correction methods and devices that form a building slab, and Figures 11A, 12B, 13A, and 13B show another correction device. This plant configuration is designed for More than in Figures 1 to 6A The overall method is similar to that shown in Figures 1 to 6A. In the plant in Figures 8 to 13, the coffin plate no longer includes a pair of separated metal sheets, but is formed as a single piece of material or a stacked solid layer material. In general, a single piece of plastic-coated plywood is used to form each baffle 14, and the plant configuration shown in Figures 7 and 8 can be as follows. Each baffle is placed in a mold box or support frame 70 and is carried by the stacker. To the key-drive conveyor belt 71, followed by a pallet unloading winch 72 to pick up the baffles, and transport them in the direction of arrow A along a hanging pipe conveyor belt 73, which transports the baffles to a clean and Oiling station 74, where the baffles are cleaned and coated with oil as a release agent. Each baffle is then transported to the spray station 75, where the two sides of each push plate are coated with a coating material and a flat plate. The tube conveyor belt is then sent to the heart filling station 76. During the transfer of the baffles by the tube conveyor belt 73, the empty mold box or support frame 70 is sent by a chain drive or other conveying device to a rotating paper. CNS A4 specification (2 numbers 297 public holidays) >: ---- i ------- ^ Order ----- Taste (Please read the back (Please fill in this page if you want to pay attention)) 'Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 12 ---- 4〇6 l K points _Β7 ____ i' Invention Note (10) " 'Station 77, mold box or support frame 71 Here it is rotated 180 degrees and then further conveyed to the core filling station 76 by a pulley belt or a chain conveyor belt. The mold box or support frame receives the cleaned and oiled coated baffle at the core station 76 and Heart filling is performed. The heart filling device receives the filling material from a stirrer 79. Figure 7A shows the layout of the kennel in a flat and inadvertently modified mode. The figure shows the baffle preparation station 400, spray station 75, and mold. An assembly station 41, a mold filling station 78, a demolding and mold disassembling station 420, and an edge making and pallet station 43. The baffle 14 is suspended on a monorail 73 that transports the baffles through the processing stations 400, 75, and 41. Each baffle is cleaned, oiled, and generally prepared so that it can receive the settable material and can be used at After curing, the molded plate was released. The demolding and mold disassembling process performed at the station 420 is as follows: once the plate is fully cured and hardened, the mold is still full to dismantle the mold to remove the plate, the plate and the plate gradually peel off the mold frame, the device and the operator first take The outermost slab is lowered and placed on the monorail as it was at the beginning of the procedure. The device and operator then separate the outermost slab from the formwork and send it to the edge refinement and pallet station (section 14 and 14A 圊), repeat the procedure until all the filled molds have been dismantled and the formed plate is removed and sent to the refining station. The characteristics of the edge refinement and pallet station are shown in Figures 14 and 14A. The formed flat plate is conveyed to the edge refinement and pallet station. The edge refinement station uses a grinding wheel to generate a The groove 500 is matched with the tenon 510 formed in the relatively long edge of the flat plate in the front-end manufacturing process. Once the edge details of the flat plate are completed, the pallet work is performed for final curing and finally delivered to the customer. In some cases, cut the flat plate into different sizes before working on the pallet, and apply the Chinese National Standard (CNS) A4 specification (210X297 mm) at this paper size. 1 ^ 1 hn n_i · (Please read the precautions on the back first (Fill in this page again.) L. Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by 8 Consumer Cooperatives. 13 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by employee consumer cooperatives. A7 406159 B7 V. Description of the invention (11) Figures 14 and 14A are numbered 520 Representing a slab, the finished slab has a surface finish that depends on the texture of the baffle surface. The settable core material melts slightly with the skin material and provides a hard, abrasive, durable surface in the finished plate without the need for subsequent flooring or spot treatment. FIG. 10A schematically shows a separate baffle 100 including a plywood plate 105 surrounded by a steel frame 101. As shown in FIG. A pair of protrusions 102 extend from the upper portion of the steel frame 101, and the pair of protrusions 102 are engaged with hooks suspended from the pipe conveyor belt. There is a pair of mold box or support frame calibration ears 104 protruding at the bottom of each baffle 100. The ear 104 functions to engage one of the positioning rails 135 at the bottom of the mold box or support frame. The positioning track includes a recess 136, and the recess 136 system The thickness of a flat plate molded between the baffle plates is formed by separating a set distance β. Figure 11 shows the method of spraying simultaneously on both sides of a solid seeding plate 14, the spray assembly includes two Most spray grab baffles 14 on the side are pulled by a pipe conveyor belt 73 between spray grab 110 during spraying to achieve uniform coating on each side. A carriage 112 is connected to the pipe conveyor belt 73 in the same manner as the curtain ring is connected to the curtain rod. The carriage is pulled along the pipe conveyor belt by a cable or a chain. One of the cables 113 suspended from the carriage 112 includes the fishing part 10. 3 (FIG. 10A), which engages the protrusions 102 of each baffle to suspend and transport the baffle 14. FIG. 11 also shows a coating material cylinder 114, which provides a coating material head to a coating material metering and conveying device 115. The metering and conveying device 115 operates similarly to an impeller drum and includes coating material Pass the fixed tube length to advance several wheels or rollers. The coating material can be adjusted by changing the roller's travel distance along the tube length, changing the tube length, or changing the diameter of the coating -----.-- ^ --- i ----- l-order ----- -'f (Please read the notes on the back before filling out this page)-▲ A7-*

I 經濟部智慧財產局員工消費合作杜印製 五、發明説明(π ) 送至喷嘴110之速率。 第11A圖顯示不同型泵動裝置相關之一擋板喷霧裝置, 各擋板14在兩側上喷有塗佈材料混合物該混合物主要係 為水、砂、水泥、飛灰、織維、聚合物及其他混凝土添加 劑之混合物,並較佳位於攪拌器2〇〇中,攪拌器2〇〇將塗佈 材料混合物送到一唧筒115,唧筒115將混合物經由軟管 111送到喷搶110,受到壓力之混合物係由搶11()喷在擋板 14上,然後混合物塗佈了擋板114的垂直表面。 第12圖描述一擋板支撐架12〇及相關之心部充填裝置 78,心部充填裝置78包括一料斗121,其中充滿足夠的心 部材料以對擋板支撐架120中的所有擋板間的空間進行充 填,料斗121係以樞接方式安裝至一架123之122處。一對 充填管124自料斗121延伸,來自料斗之心部材料可通過該 對充填管124,料斗121及充填管124適可利用絞車沿軌道 125垂直往上拉,一旦升高到充填管124垂直脫離腔箱中的 擋板位置時,料斗可沿枢軸線121垂直樞轉至第12圊右方 所示之垂直位置。另外,料斗可在升高前即先樞轉,可用 絞車降低料斗121,使充填管端(現自料斗往下延伸)接近 一對擋板間之模箱或支撐架底部。提供用於使料斗121在 箭頭B方向在側邊之間振盡之裝置,同時使料斗121及喷嘴 124在箭頭C方向中升高,在箭頭B方向提供振盪之裝置可 為凸輪軸、電磁開關、氣壓錘、液壓錘、或其他振盪機構, 目的係將心部材料以受控制速率充填在擋板間之空間,亦 即,調整心部材料之輸送速率使得心部的充填速率與嘴嘴 本紙張尺度適用中國國家標準(CNS ) A4規格(210X:297公釐) 15 -----;--_---<-- (請先閲讀背面之注$項再填寫本頁) -訂 京 A7 --406159_^_ 五、發明説明(u) 垂直抽出模箱或支撐架之速率相同,此受控制的充填速率 防止了心部材料在充填程序期間自擋板表面切剪了 一塗佈 材料。一旦一對擋板間之空間充滿後,模箱或支撐架往前 移動以校準具有充填管之下一件空腔,因此充填管隨料斗 121降低並且繼續該程序,請瞭解料斗121及充填管〗24在 垂直抽取期間於箭頭B方向前後振盪,使各充填管124端依 循一正弦路徑,此充填方法亦防止氣囊密封在心部中。 第12A及12B圖描述另一心部充填站,一旦模與擋板 各面上之可凝固材料組裝之後便移入所示充填站中充填 站將心部混合物置於模中而充填了各擋板間之空間,心部 混合物主要係為水 '水泥、修改及塗佈之Eps、聚合物及 其他混凝土添加劑之混合物。心部混合物係在一安裝於料 斗12 2上方一架上之心部攪拌器2丨〇中製備並攪拌_心部混 合物接著送到料斗112,心部混合物自料斗122經由噴嘴 124送入模中,料斗122及喷嘴124的移動方式使得心部混 合物置於模葉間之各空間中直到整個模充滿為止,接著使 模存放適當時間以使平板部份固化及硬化。搜拌器21〇包 括一水平定向之概呈圓柱形攪拌筒211,其中設有一開口 212,供組成成份通過而在筒211中攪拌,一或多螺旋葉片 213位於受一外部馬達215驅動之一轉軸214上,筒211係以 枢接方式安裝於一轴上,其中該軸係與搜拌葉片共用或呈 同轴向,筒211可樞轉以在攪拌後材料流動時送到料斗122 〇 喷嘴124利用如螺旋鑽215等裝置或其他泵動裝置自料 --------^---^-- (請先聞讀背面之注意Ϋ項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製I Printed by the consumer cooperation of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The invention description (π) The rate of sending to the nozzle 110. Figure 11A shows a baffle spray device related to different types of pumping devices. Each baffle 14 is sprayed with a coating material mixture on both sides. The mixture is mainly water, sand, cement, fly ash, weaving, polymerization Mixture of concrete and other concrete additives, and is preferably located in a mixer 200, the mixer 200 sends the coating material mixture to a drum 115, and the drum 115 sends the mixture to the spray gun 110 via a hose 111, subject to The pressured mixture is sprayed on the baffle 14 by the gun 11 (), and then the mixture coats the vertical surface of the baffle 114. FIG. 12 illustrates a baffle support frame 120 and related heart filling device 78. The heart filling device 78 includes a hopper 121 filled with sufficient heart material to fill all baffle spaces in the baffle support frame 120. The space is filled, and the hopper 121 is pivotally mounted to 122 of a frame 123. A pair of filling pipes 124 extends from the hopper 121, and the material from the core of the hopper can pass through the pair of filling pipes 124. The hopper 121 and the filling pipe 124 can be pulled up vertically along the track 125 by a winch. Once raised to the vertical direction of the filling pipe 124 When leaving the baffle position in the chamber, the hopper can be pivoted vertically along the pivot axis 121 to the vertical position shown on the right side of the twelfth frame. In addition, the hopper can be pivoted before being raised, and the hopper 121 can be lowered by a winch, so that the end of the filling pipe (now extending from the hopper) approaches the bottom of the mold box or support frame between a pair of baffles. Provide a device for vibrating the hopper 121 between the sides in the direction of arrow B, and simultaneously raise the hopper 121 and the nozzle 124 in the direction of arrow C. The device for oscillating in the direction of arrow B can be a camshaft, an electromagnetic switch , Pneumatic hammer, hydraulic hammer, or other oscillating mechanism, the purpose is to fill the space between the baffles at a controlled rate of the heart material, that is, to adjust the rate of heart material transport so that the filling rate of the heart and mouth mouth The paper size applies the Chinese National Standard (CNS) A4 specification (210X: 297 mm) 15 -----; --_--- <-(Please read the note $ on the back before filling this page)-京 京 A7 --406159 _ ^ _ V. Description of the invention (u) The rate of vertical extraction of the mold box or support frame is the same. This controlled filling rate prevents the heart material from being cut from the surface of the baffle during the filling process. Cloth material. Once the space between a pair of baffles is filled, the mold box or support frame is moved forward to calibrate the cavity with the filling tube, so the filling tube is lowered with the hopper 121 and the process continues. Please understand the hopper 121 and the filling tube 24 oscillates back and forth in the direction of arrow B during the vertical extraction period, so that the ends of each filling tube 124 follow a sinusoidal path. This filling method also prevents the balloon from being sealed in the heart. Figures 12A and 12B describe another core filling station. Once the mold and the solidified material on each side of the baffle are assembled, they are moved into the filling station shown. The filling station places the core mixture in the mold and fills the baffle spaces. In the space, the core mixture is mainly a mixture of water 'cement, modified and coated Eps, polymers and other concrete additives. The heart mixture is prepared and stirred in a heart agitator 2 installed on a rack above the hopper 12 2_ The heart mixture is then sent to the hopper 112, and the heart mixture is sent from the hopper 122 to the mold through the nozzle 124 The movement of the hopper 122 and the nozzle 124 causes the heart mixture to be placed in each space between the mold leaves until the entire mold is filled, and then the mold is stored for an appropriate time to solidify and harden the flat part. The searcher 21 includes a horizontally-oriented, generally cylindrical mixing drum 211, which is provided with an opening 212 for the ingredients to pass through and stir in the drum 211. One or more spiral blades 213 are located on one of the wheels driven by an external motor 215 On the rotating shaft 214, the cylinder 211 is pivotally mounted on a shaft, wherein the shaft system is shared with or co-axial with the search blade, and the cylinder 211 can be pivoted to be sent to the hopper 122 when the material flows after stirring. 124 Use equipment such as auger 215 or other pumping devices to self-produce -------- ^ --- ^-(Please read the note on the back before filling this page) Order the intellectual property of the Ministry of Economic Affairs Printed by Bureau Consumers Cooperative

A7 B7 五、發明説明5 9 斗122接收心部材料。 第13圖顯示擋板支撐架120的側壁旁之第一及第二擋 板14,側壁上緣包括一與一擋板鎖定銷132相配合之垂直 突銷130,該擋板鎖定銷132各包括一對腳131,其中各形 成凹部133,凹部133内收納了自各擋板端突起之耳134。 凹部13 I間的距離在擋板14之間形成一間隙而產生平板的 厚度。第13圖所示右側之鎖定銷132係與垂直突銷130相配 合以形成第一擋板14之位置,鎖定銷以及耳104與擋板支 撐架120底部間的互相作用將各擋板穩固固定在適當位置 中。第13圖亦顯示位於模箱或支撑架底部之一定位軌道135, 並形成了内部可收納耳104之凹部136 ^鎖定銷132位置係 可伸入各擋板間之空間中並由一機械裝置扭轉90度,以在 各銷134上方接合凹部133。 第13B圖更加詳細顯示一擋板14,擋板係為包含夹板 、尼龍、PVC、及鋼之複合物,製造程序包括:模件的自 動輔助組裝、充填及拆解。 心部材料凝固之後,鎖定銷132在反向中旋轉90度,使 各平板釋放以送出模箱或支撐架之外。 第13A圖顯示取代第13圖所示者之裝置,在不採用以 130、131、132、133及134所示裝置情形下,提供了多數 之鎖定夾300、302及303,各鎖定夾設有多數之向下倚靠 耳304,其配合各擋板上緣而形成擋板間隔。各擋板下端 之特徵係概與第13圖所示相同,一鎖定握柄3〇1係拖接至 鎮定夾300並包括一片305,以接合各擋板上緣處之特徵, 本紙張纽適用中固國家標準(CNS ) A4胁(21qX297公釐) ~一·7^--- 1 tm ^^1 m 水 1^1 n (請先閲讀背面之注意事項再填寫本頁)A7 B7 5. Invention description 5 9 The bucket 122 receives the heart material. FIG. 13 shows the first and second baffles 14 beside the side wall of the baffle support frame 120. The upper edge of the side wall includes a vertical protruding pin 130 that cooperates with a baffle lock pin 132, each of which includes A pair of feet 131 each form a recessed portion 133, and the recessed portion 133 receives an ear 134 protruding from the end of each baffle. The distance between the recesses 13I forms a gap between the baffles 14 to produce the thickness of a flat plate. The locking pin 132 on the right side shown in FIG. 13 cooperates with the vertical protruding pin 130 to form the position of the first baffle 14. The locking pin and the interaction between the ear 104 and the bottom of the baffle support 120 securely fix each baffle. In place. Figure 13 also shows a positioning track 135 located at the bottom of the mold box or support frame, and forms a recess 136 that can receive the ear 104 inside. ^ The lock pin 132 position can be extended into the space between the baffles and is controlled by a mechanical device. Twist 90 degrees to engage the recess 133 above each pin 134. Figure 13B shows a baffle plate 14 in more detail. The baffle plate is a composite containing plywood, nylon, PVC, and steel. The manufacturing process includes: automatic auxiliary assembly, filling, and disassembly of the module. After the core material has solidified, the locking pin 132 is rotated 90 degrees in the reverse direction to release each plate to be sent out of the mold box or support frame. FIG. 13A shows a device replacing the one shown in FIG. 13. In the case where the devices shown in 130, 131, 132, 133, and 134 are not used, most locking clips 300, 302, and 303 are provided. Most lean against the ear 304, which cooperates with the upper edge of each baffle to form a baffle space. The characteristics of the lower end of each baffle are almost the same as those shown in Figure 13. A locking handle 3101 is dragged to the stabilizer 300 and includes a piece 305 to join the features at the upper edge of each baffle. This paper button is suitable for China National Standard (CNS) A4 (21qX297 mm) ~ 1 · 7 ^ --- 1 tm ^^ 1 m water 1 ^ 1 n (Please read the precautions on the back before filling this page)

*1T 經濟部智慧財產局員工消費合作社印製 A7 B7 40G159 五、發明説明(l5 在各鎖定夾的遠處定位之倚靠耳上設有一類似之片3〇5, 利用第13A圖之裝置,各擋板在噴霧後沿單轨車移動到模 組裝站。擋板在模組裝站上組成模架並以所謂“模梳(m〇uld comb)’’之鎖定夾鎖入適當位置中。 第7至13圏程序與第1至6入圖之擋板間的重要差異係 為:不再需要施加空氣以使平板自擋板釋放,這是因為擋 板為實心的緣故,並且不需對各擋板施加側向力量以如第 1至6圖所示般地將其定位。 並且,第7至13囷之廠中未採用手持式氣壓缸來將平 板移出模箱或支撐架,而是,各擋板依序往旁移動並利 用一上述升高系統自模箱或支撐架升高。 元件標號對照 (請先閲讀背面之注意事項再填寫本頁) 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 10,70…模箱或支撐架 11…側壁 12…底部 13…端門 14,100…播板 15…升高架 17…平板 18…液壓夹持缸 19…柱 20…活動基座 21,1 〇 3…釣部 22…空隙件 23…輪 24,305…片 25…空間 71…鏈條傳動輸送帶 72…擋板卸絞車 73…單軌車(懸吊管輸送帶) 74…清潔及上油站 75…喷霧站 ------------ «In (^1 · 本紙織適用中國㈣準(釐)---— -- * 1 〇 - A7 經濟部智慧財產局員工消費合作社印製 406.159 B7 五、發明説明(16 ) 7 6…心部充填站 130…垂直突銷 77…旋轉站 13 1…腳 78…模充填站 132…鎖定銷 79,200,210…攪拌器 133,136···凹部 101…鋼架 135…定位軌道 102…突部 211…攪拌筒 104,134,304 …耳 212…開口 105···夾板平板 213…螺旋葉片 110…喷搶 214…轉軸 111…軟管 215…外部馬達 112…滑架 300,302,303…鎖定夾 113…纜繩 400…擋板製備站 114···塗佈材料唧筒 410…模組裝站 115···計量及輸送裝置(唧筒) 420…脫模及模拆解站 120…擋板支撐架 430…邊緣細製及貨板站 121,122···料斗 500…槽 123…架 510…榫 124."充填管 520…平板 125…軌道 --------·---f-----卜訂-------·! »- (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 19* 1T Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 40G159 V. Description of the invention (l5 A similar piece 305 is set on the leaning ear located far away from each locking clip, using the device in Figure 13A, each After spraying, the baffle moves along the monorail to the mold assembly station. The baffle forms the mold frame on the mold assembly station and is locked in place with a locking clip called a "mold comb". The important difference between procedures 7 to 13 and the barriers in Figures 1 to 6 is that it is no longer necessary to apply air to release the tablet from the barrier. This is because the barrier is solid and there is no need to Each baffle applies lateral force to position it as shown in Figures 1 to 6. In addition, in the 7th to 13th mills, a hand-held pneumatic cylinder is not used to move the plate out of the mold box or support frame, but instead Each baffle is sequentially moved side by side and raised from the mold box or support frame using one of the above-mentioned lifting systems. Comparison of component numbers (please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 10,70 ... form box or support frame 11 ... side wall 12 ... Section 13 ... end door 14, 100 ... seeding plate 15 ... elevating frame 17 ... flat plate 18 ... hydraulic clamping cylinder 19 ... post 20 ... movable base 21,103 ... fishing section 22 ... space piece 23 ... wheel 24,305 ... piece 25 ... space 71 ... chain drive conveyor 72 ... baffle unloading winch 73 ... monorail (suspended pipe conveyor) 74 ... cleaning and filling station 75 ... spray station ------------ «In (^ 1 · This paper weaving is applicable to Chinese standards (centimeters) ------* 1 〇- A7 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Employee Cooperatives 406.159 B7 V. Description of the invention (16) 7 6… Heart Department Filling station 130 ... Vertical protruding pin 77 ... Rotating station 13 1 ... Feet 78 ... Mold filling station 132 ... Locking pin 79,200,210 ... Agitator 133,136 ... Recess 101 ... Steel frame 135 ... Position rail 102 ... Protrusion 211 ... Agitating cylinder 104,134,304 … Ear 212… opening 105… splint plate 213… spiral blade 110… spray 214… shaft 111… hose 215… external motor 112… carriage 300, 302, 303… lock clip 113… cable 400… baffle preparation station 114… · Coating material roll 410… Mould assembly station 115 ··· Measuring and conveying device (roller) 420 ... Disassembly station 120 ... Baffle support 430 ... Edge trimming and pallet station 121, 122 ... Hopper 500 ... Slot 123 ... Frame 510 ... Tenel 124. " Filling tube 520 ... Flat plate 125 ... Track ------ ------ f ----- Buddy ------- ·! »-(Please read the notes on the back before filling out this page) This paper size applies to China National Standard (CNS) A4 (210X297 mm) 19

Claims (1)

A8 B8 C8 D8 六、申請專利範圍 一 1· -種形成-或多件建築平板之方法,該方法包括: 將-可流動且可凝固之塗佈材料施加到至少兩擋 板各表面; 以概呈平行相隔之關係來配置該等擋板; 在該塗佈材料凝固之前利用一可凝固心部材料至少大 致充填該等兩擋板間之空間;及 使該心部材料及該塗佈材料能夠凝固。 2. 如申請專利範圍第!項之方法,其中在利用心部材料來 充填該空間之前該等擋板彼此相對定位。 3. 如申請專利範圍第1之方法,其中在心部材料充填該 空間之後而肖心部村料及該塗佈材料凝固之前,使該 等擋板移動合併。 4. 如申請專利範圍第1項之方法,其中在該心部材料及該 塗佈材料凝固之後,該等擋板移動分開及/或分別移除 以釋放所形成之一或多件平板。 5·如申請專利範圍第旧之方法,其中提供呈平行相隔關 係之(n+1)擋板,其間形成n個平板,而n係為任何大於 或等於1的整數。 6. 如申請專利範圍第4項之方法,其中在該等擋板移動分 開之後,藉由施力至該處而在概平行於該等擋板平面 之方向t移除該等平板。 7. 如申請專利範圍第1項之方法,其中該等擋板位於一模 箱或支撐架内。 8. 如申請專利範圍第丨項之方法,其中該等擋板藉 由液壓 297公釐) ; h----^--------1.-------線 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 20 - 經濟部智慧財產局員工消費合作社印製 C8 -^-ί!__ 六、申請專利範圍 夾持缸移向彼此。 9·種利用申請專利範圍第1項之方法來形成一或多件建 築平板之裝置,該裝置包括: 模箱或支撑架,内部可收納該等塗佈後的擋板; 用以定位彼此相聯的該等塗佈後擋板之裝置,以 界定其間之一最小空間;及 用以在各該等擋板之間施加一可凝固心部材料之 裝置。 10. 如申請專利範圍第9項之裝置,帛包括一裝置,用以在 該可凝固心部材料施加至各該等擋板間之前,將一塗 佈材料施加到至少部份該等擋板兩側。 11. 如申請專利範圍第9項之裝置,其中各擋板概呈中空, 設有一對間隔分開之侧月。 12·如申請專利錢㈣項之裝置,其中各擒板具有進氣 裝置,供空氣注入該等片間的空間以使其受到壓力往 外膨漲,以幫助該等凝固之平板自該等擋板釋放。 13. 如申請專利範圍第9項之裝置,其中各推板係為實心。 14. 如申請專利範圍第9項之裝置,其中該等播板設有抽取 接合孔,供一抽取裝置進行固定,以施力至該等凝固 之平板供移除之用。 15·如申請專利範圍第9項之裝置,其中該模箱或支撑架係 形成在一活動結構上。 16·如申請專利範圍第15項之裝置其#該活動結構設有 -或多柱供夹持缸附接其上,該等失持缸係與該模箱 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公爱) J. ^ ^--------- -------___________ (請先閱讀背面之注意事項再填寫本頁) 21 A8 B8 C8 D8 406159 六、申請專利範圍 或支撐架之壁相聯結。 Π.如申請專利範圍第16項之裝置,其中該模箱或支撐架 之側壁係作為端擋板之用。 18.—種用於形成建築平板之設備該廠包括: 用於將一可流動且可凝固之塗佈材料施加到至少 兩擋板各表面之裝置; 用於以概呈平面狀相隔之關係置放該等擋板之裝 置; 用於在該塗佈材料凝固前以一可凝固心部材料大 致充填該等兩播板間之空間之裝置;及 用於將各平板輸送至全廠以利清潔、並以該可凝 固塗佈材料加以塗佈、且用於以該概呈平行相隔關係 來配置該等塗佈後擋板之裝置。 19.如申請專利範圍第丨8項之設備,包括用於輸送供該等 擋板插入及移出之一模箱或支撐架之裝置,及用於將 該模箱或支撐架自一第一擋板移除位置輸送到一第二 擋板插入位置、且該模箱或支撐架係轉動於該等位置 間之裝置。 20_如申請專利範圍第18項之設備,其中用於以一可凝固 心部材料大致充填兩擋板間之空間之裝置係包括一料 斗,一或多件充填管自該料斗延伸,該料斗安裝於一 架上且可沿一水平袖線框轉,該料斗適可升高及降低 使得該充填管進入並抽出相鄰擋板間之一空間,而該 心部材料係由該等充填管輸送至該處。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) i I IT ΙΨI '^i!. (請先閲讀背面之注意事項再填寫本頁) 卜訂 線. 經濟部智慧財產局員工消費合作社印製 22 A8 B8 C8 D8 406^59 申請專利範圍 21. 如申sf專㈣圍第18項之設備,丨中提供了在垂直抽 出該等管及輸送該心部材料期間使該料斗水平振逢之 裝置。 22. —種建築平板,其利用申請專利範圍第1至8項其中任 一項之方法、或利用申請專利範圍第9至17項其中任一 項之裝置所形成、或利用申請專利範圍第18至21項其 中任一項之礙所生產。 23·-種建築平板,其中包括由—可凝固心部材料凝固成 之〜°卩並在兩側上具有一塗佈,兩侧上之該塗佈係 由一種與該心部材料同時凝固之可凝固塗佈材料所凝 固而成。 71--»|----|妓--------^'tri--------線 (請先閱讀背面之注意事項再填寫本頁} . . 經濟部智慧財產局員工消費合作杜印製 23 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)A8 B8 C8 D8 6. Application scope of patent 1--A method of forming-or a plurality of building slabs, the method includes: applying-a flowable and settable coating material to each surface of at least two baffles; The baffles are arranged in a parallel spaced relationship; at least approximately the space between the two baffles is filled with a solidifiable core material before the coating material is solidified; and the core material and the coating material can be solidification. 2. If the scope of patent application is the first! The method of claim, wherein the baffles are positioned relative to each other before the space is filled with the heart material. 3. The method according to the first scope of the patent application, wherein the baffles are moved and merged after the heart material fills the space and before the Xiao heart material and the coating material are solidified. 4. The method of claim 1, wherein after the core material and the coating material are solidified, the baffles are moved apart and / or removed separately to release one or more flat plates formed. 5. The oldest method in the scope of patent application, wherein (n + 1) baffles are provided in a parallel spaced relationship, forming n flat plates therebetween, and n is any integer greater than or equal to 1. 6. The method according to item 4 of the patent application, wherein after the baffles move apart, the plates are removed in a direction t substantially parallel to the planes of the baffles by applying a force there. 7. The method of claim 1 in which the baffles are located in a mold box or support frame. 8. For the method of applying for the item No. 丨 in the scope of patent application, wherein the baffles are hydraulically 297 mm); h ---- ^ -------- 1 .------- line ( Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 20-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy C8-^-ί! __ To each other. 9. · A device for forming one or more building slabs by using the method of the first patent application scope, the device includes: a mold box or a support frame, which can receive the coated baffles inside; used to position each other And a device for coating a tailgate to define a minimum space therebetween; and a device for applying a settable core material between each of the tailgates. 10. If the device of the scope of the patent application, item 9, includes a device for applying a coating material to at least part of the baffles before the settable core material is applied between the baffles. On both sides. 11. As for the device under the scope of patent application, each baffle is hollow, with a pair of spaced apart side moons. 12. If the patent application is for a device, each of the catch plates has an air inlet device for air to be injected into the space between the pieces to make them expand under pressure to help the solidified plates from the baffles. freed. 13. For the device under the scope of patent application, each push plate is solid. 14. For the device in the scope of the patent application, the seeding plates are provided with extraction joint holes for fixing an extraction device to apply force to the solidified plates for removal. 15. The device according to item 9 of the scope of patent application, wherein the mold box or supporting frame is formed on a movable structure. 16. · If the device in the scope of application for the patent No. 15 is #the movable structure is provided with-or multi-columns for attaching the clamping cylinder, the misplacement cylinders and the paper size of the mold box apply the Chinese national standard (CNS ) A4 specification (210x297 public love) J. ^ ^ --------- -------___________ (Please read the notes on the back before filling this page) 21 A8 B8 C8 D8 406159 VI. The scope of the patent application or the wall of the support frame is connected. Π. The device according to item 16 of the application, wherein the side wall of the mold box or support frame is used as an end baffle. 18. —An apparatus for forming a building slab. The plant includes: a device for applying a flowable and settable coating material to each surface of at least two baffles; A device for placing the baffles; a device for substantially filling the space between the two sowing boards with a solidifiable core material before the coating material is solidified; and a device for conveying the flat plates to the whole plant for cleaning And is coated with the settable coating material, and is used to configure the devices for coating the rear baffle in the generally parallel spaced relationship. 19. The equipment according to item 8 of the scope of patent application, including a device for conveying a mold box or a support frame for the insertion and removal of these baffles, and a device for conveying the mold box or the support frame from a first stop. The plate removal position is conveyed to a second baffle insertion position, and the mold box or support frame is a device rotated between these positions. 20_ The device according to item 18 of the scope of patent application, wherein the device for substantially filling the space between the two baffles with a settable core material includes a hopper, and one or more filling tubes extend from the hopper, the hopper It is installed on a rack and can be turned along a horizontal sleeve wire frame. The hopper can be raised and lowered so that the filling tube enters and draws out a space between adjacent baffles, and the core material is made of the filling tubes. Transfer there. This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) i I IT ΙΨI '^ i !. (Please read the precautions on the back before filling this page) Bud Line. Intellectual Property Bureau, Ministry of Economic Affairs Printed by Employee Consumer Cooperatives 22 A8 B8 C8 D8 406 ^ 59 Application for patent scope 21. If you apply for sf special equipment around item 18, 丨 provides the hopper during vertical extraction of these pipes and conveying the heart material A device for horizontal vibes. 22. A building slab formed by using the method of any one of claims 1 to 8 or using the device of any one of claims 9 to 17 or using the eighteenth Any one of the 21 items is prevented from being produced. 23 · -a building slab, which comprises ~ ° 卩 solidified by a solidifiable core material and has a coating on both sides, and the coating on both sides is made of a material which is simultaneously solidified with the core material Curable coating material. 71-»| ---- | Prostitute -------- ^ 'tri -------- line (Please read the notes on the back before filling out this page}.. Intellectual Property of the Ministry of Economic Affairs Bureau's consumer cooperation Du printed 23 This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW088106519A 1998-04-24 1999-04-26 Building panel and method and apparatus of forming same TW406159B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AUPP3181A AUPP318198A0 (en) 1998-04-24 1998-04-24 Method and apparatus for forming a building panel
PCT/AU1998/000706 WO1999011442A1 (en) 1997-08-29 1998-08-28 Building panel and method and apparatus of forming same

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TW406159B true TW406159B (en) 2000-09-21

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