成高冷化冷 之 生之 水氧, 。量 製體接物果簡熱 薄構直成結精之 在結,生其對發 僅器外製,相釋 而卻此鋪者可所 明冷,使就亦物 發其一不成支成 本,之在能開生 據下分Μ所本製 依況四可法成鐮 在情之 度方, , , 之器速知少中 控器卻造習減置 掌卻冷鑲較可裝 於冷型,於均之 易具造 Μ 高量供 可一知所至數提 序用習,加之所 程採一 高增管明 產圍及極下盤發 生 周僅率況及本 故之約效情器在 , 物度卻之卻 Α7 4〇卟姊 五、發明說明(4 ) 回收率僅為60¾左右,這意味著所需之冷水之量可減少約 40»;,最後之冷卻可藉經由直接噴水噴濺之方式執行*而 且用不著受制於如同初級冷卻器內之水所必須具備之高純 度及溫度限制條件。 特別是就小量生產用縉製機器而言,每一播製生成物均 配置有一特定之運轉馬達,在此情況下利用減速方式個別 啟動每一鐮製生成物並不會遭遇任何阻礙,另一方面*由 於每一鋪製生成物均配置有一專用之運轉馬達,該馬達之 尺寸可K選擇極為袖珍之造型者,Μ節省成本開支,在待 融化處理之材料是Κ均勻之步調輸至薄製燫體内,且噴嘴 之浸入深度又足夠之情況下,則鏑製機器可免除一分離設 置之高度調整糸統,可節省成本費用。 【圖式之簡單說明】 圖1為一截面示意圖,Μ閫示本發明之裝置之操作處理。 【元件編號之說明】 1 熔鑲爐體 2 支撐結構 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I---:------1---!| 訂·--------線 ' ~ 1 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 修正頁 4〇3_ A7 B7 五、發明説明(i ) 本發明乃有關一種用以將非鐵族金靥線、條及管連Μ地 朝上方向鐮製之方法及裝置,所謂鑲製,並非指Κ絕對垂直 之方1¾朝上鏞製,而是以一略有傾斜角度之朝上方向鐮製 者也,在經過一初级冷卻器之後,製品之冷卻Μ直接水冷 卻之方式進行之。 經濟部中夾標卑局Μ工消贽合作社印" (請先閲讀背面之注意事項再填寫本頁) 就習用之一般所採用之垂直鐮造方法而言,如線、條或 管乃是朝上方垂直鑼造者*所使用之設備包括了一接至鐮 製噴頭之初级冷卻器,以及一次级冷卻器,就一直徑為 δπιη之線之鑲製而言,8mm也是一般在鏞製銅線時最常採用 之線徑,所使用之冷卻器之總長度約在2米,金羼材料之 晶化及初級冷卻是在初级冷卻器內進行,尤其是在其噴頭 部位内進行,其長度約佔冷卻器之總長度之1〜5¾,次级 冷卻程序在初级冷卻器之頂部內以及在另一分離設置之冷 卻器內進行,此次级冷卻器之長度約佔冷卻器總長度之半 ,初鈒冷卻器之頂部及次級冷卻器共用一外殻,一冷卻水 出水管及一内管,冷卻水圍繞於内管之外側,而待鐮製之 線材則在内管之内*在内管與待鑲製之線材之間,必須配 置Μ —清拭組元,Μ使胚材(b i 1 1 e t)得以移行無礙,熱交 換在待鏞製之線材與内管之間之間隙内進行。 就一般所採用之垂直鑲造程序而言,生產線之成本較高 是乃一重要因素,尤以產量有限之情況下為然,這是因為 生產線之配置、佈署需求與大規模生產情況下之生產線之 需求並無不同,生產線之成本可藉提高鑲造率降低之,但 如此一來盤管及冷卻器之數量就必須相對降低是也,但· 本紙張尺度適川中阈K!家標彳((’NS ) Λ4規桔(2丨0X 297公釐) , 403偷μ'、气 五、發明說明(5 ) 經濟部智慧財產局員工消費合作社印製Water and oxygen, which are produced by high-temperature cooling. Measure the body joints and make them simple and thin to form the knots in the knots. They can only be made out of the device, but they can be interpreted coldly, so that they can also send their unpaid costs. According to the ability to develop students, the system can be divided into four parts according to the conditions, which can be used to understand the situation, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,-,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, (,,,,,,,,,,,,,,,-,-Cold-Type Yu Jun's easy-to-make high-volume supply can be used to improve the number of users, in addition to the process of adopting a high-increasing tube Ming production area and extremely low market occurrence rate of the week and the original effect However, the physical properties of A7 40 are five. Invention description (4) The recovery rate is only about 60¾, which means that the amount of cold water required can be reduced by about 40 »; the final cooling can be achieved by direct water spray. The spraying method is implemented * and it is not subject to the high purity and temperature limitation conditions necessary for water in the primary cooler. Especially for small-volume production machines, each broadcast product is equipped with a specific running motor. In this case, using the deceleration method to individually start each sickle product does not encounter any obstacles. On the one hand * As each paving product is equipped with a dedicated running motor, the size of the motor can be selected from a very compact shape, which saves costs and expenses. The material to be melted is uniformly transferred to a thin layer If the immersion depth of the nozzle is sufficient and the immersion depth of the nozzle is sufficient, the height adjustment system of the separation device can be eliminated, which can save costs. [Brief description of the drawings] FIG. 1 is a schematic cross-sectional view, and M 阃 shows the operation processing of the device of the present invention. [Explanation of component number] 1 Melting furnace body 2 Support structure The paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) I ---: --------- 1 ---! | Order · -------- Line '~ 1 (Please read the notes on the back before filling out this page) Printed revised page of the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 4〇3_ A7 B7 V. Description of the invention (i ) The present invention relates to a method and a device for sickling non-iron-type gold wire, strip and pipe with the upward direction of M ground. The so-called inlaying does not mean that the absolute vertical side of K is made upward, and It is also performed in a upward direction with a slight inclination angle. After passing through a primary cooler, the cooling of the product is directly water-cooled. Printed by the Ministry of Economic Affairs of the Ministry of Economic Affairs of the Ministry of Economic Affairs & Quotation Cooperative Association (please read the precautions on the back before filling this page). As for the vertical sickle method generally used, such as lines, strips or pipes are The equipment used by the upward vertical gong maker * includes a primary cooler connected to the sickle nozzle and a secondary cooler. For the setting of a line with a diameter of δπι, 8mm is also generally made of copper. The diameter of the most commonly used wire when the wire is used. The total length of the cooler used is about 2 meters. The crystallization and primary cooling of the gold alloy material is performed in the primary cooler, especially in the nozzle part. Its length It takes about 1 ~ 5¾ of the total length of the cooler. The secondary cooling process is performed in the top of the primary cooler and in another separate cooler. The length of this secondary cooler accounts for about half of the total length of the cooler. The top of the primary cooler and the secondary cooler share a shell, a cooling water outlet pipe and an inner pipe. The cooling water surrounds the outer side of the inner pipe, and the wire to be sickened is inside the inner pipe. Between the inner tube and the wire to be mounted, Configuration Μ - wiping component, so that the embryo timber [mu] (b i 1 1 e t) to affect migration, heat exchange in the gap between the wires be made of Yong inner tube. In terms of the vertical mounting process generally used, the higher cost of the production line is an important factor, especially in the case of limited production. This is because of the configuration of the production line, deployment requirements and large-scale production. The requirements of the production line are not different. The cost of the production line can be reduced by increasing the setting rate. However, the number of coils and coolers must be relatively reduced. However, the paper size is suitable for the middle threshold of Sichuan K! (('NS) Λ4 regulation orange (2 丨 0X 297 mm), 403 stealing μ', gas five, invention description (5) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
3 鏞 造 唄 嘴 4 初 級 冷 卻器 5 線 或 條 體 6 傳 輸 筒 7 鬻 筒 8 噴 水 P 9 斜 槽 10 上 方 開 P <請先閲讀背面之注意事項再填寫本頁) \裝--------訂---------線 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 8 修正頁 A73 Make a mouthpiece 4 Primary cooler 5 Wire or strip 6 Transmission cylinder 7 Water cylinder 8 Water spray P 9 Chute 10 Open above P < Please read the precautions on the back before filling this page) \ Installation ---- ---- Order --------- The paper size of the paper is applicable to China National Standard (CNS) A4 (210 X 297 mm) 8 Correction page A7
40368C B7 五、發明説明(2 ) (請先閲讀背面之注意事項再填寫本頁) 次级冷卻之效率對於鏞製率之提升而言,是一大障礙,在 胚材脫離冷卻器時仍然溫度偏高之情況下,其表面即氧化 變黑,如此則不能作進一步之精煉加工處理,就一直徑為 8mm之未氧化鑲線而言,在冷卻器是清潔之情況下,其最 大之鋪造率約為每分鐘5米,而且必須是冷卻水也夠冷, 融化品質尚佳,方有可能,就改善冷級冷卻效應之障礙而 言,必須指出的是*内管不能做的太緊,因為胚材必須能 夠自由移動,更何況,由於鏞線%直徑相當小,若將冷卻 器做的太長,則必然無利可圖,線如果又長又细,則極易 造成鑲製機所賦予之緊密性質之鬆弛,而這自然對線之品 質造成極為不利之影響。 經濟部中央標隼局员工消费合作社印製 本發明所提供之方法及裝置乃專門針對小規模之需求而 開發者也,就本發明而言,待薄造之產品,包括線、條或 管在内,其鏞造時之角度,並非如一般習用技術所採之完 全垂直向上,而是採一相對於爐體之垂直軸而言,傾角約 在20度至85度之間,尤以傾角在30度至60度之間最為適宜 之角度下,朗上方進行薄製者,而且每一條線僅配Μ —具 冷卻器,而次级冷卻則是直接在待鑷製之科件上所進行者 ,本發明之適用範圍包括相關設備在內,至於本發明之主要 功能特激,則分別敘示於申請專利範圍之內。 就本發明之方法而言•鑲製噴頭及冷卻器乃在有一傾角 之情況下浸潰於溶液内,以使噴灑在薄製成品上,使作次 鈒冷卻用之水可澆濺於播製爐體壁外之高溫,鏞製成品上 ,此外|自冷卻器釋出之線材用不著過度彎向盤管之方向。 5 本紙張尺度適川中國®家標彳((’NS ) Λ4現格(210'Χ 297公釐) 40368^ B7 經濟部中央標隼局只工消费合作社印於40368C B7 V. Description of the invention (2) (Please read the precautions on the back before filling this page) The efficiency of secondary cooling is a major obstacle to the improvement of the production rate, and the temperature will remain when the embryo leaves the cooler. On the high side, the surface becomes oxidized and blackened, so it cannot be further refined. As for an unoxidized inlay wire with a diameter of 8mm, its largest paving is when the cooler is clean. The rate is about 5 meters per minute, and the cooling water must be cold enough, and the melting quality is good before it is possible. In terms of the obstacles to improving the cooling effect of the cold stage, it must be pointed out that the inner tube cannot be made too tight. Because the blank must be able to move freely, not to mention, because the diameter of the reed line is quite small, if the cooler is made too long, it will be unprofitable. If the line is long and thin, it will easily cause the inlaying machine. The looseness imparted by the tight nature, which naturally has a very adverse effect on the quality of the thread. The method and device provided by the present invention provided by the Employees' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs are specially developed for small-scale needs. Also for the purposes of the present invention, the products to be thinned include wires, bars, or pipes. Inside, the angle at the time of forging is not completely vertical upwards as adopted by conventional techniques, but rather an inclination angle of about 20 to 85 degrees relative to the vertical axis of the furnace body, especially when the inclination angle is between At the most suitable angle between 30 degrees and 60 degrees, a thin fabricator is used above Lang, and each line is only equipped with M — with a cooler, and the secondary cooling is performed directly on the subject to be tweezed. The scope of application of the present invention includes related equipment. As for the main functions of the present invention, they are listed in the scope of patent application. As far as the method of the present invention is concerned, the inlay sprinkler head and cooler are immersed in the solution with an inclination angle, so as to spray on the thin finished product, so that the water used for secondary cooling can be splashed on the broadcast The high temperature outside the wall of the furnace body is used on the finished products. In addition, the wire released from the cooler does not need to be bent excessively in the direction of the coil. 5 This paper is suitable for Sichuan China® Family Standard ((’NS) Λ4 is present (210 '× 297 mm) 40368 ^ B7 Printed by the Central Standards Bureau of the Ministry of Economy
五、發明説明 ( 3 ) 1 1 1 因 此 依 本 發 明 所 提 供 之 設 備 乃 係 採 用 較 短 之 冷 卻 器 1 1 9 實 即 意 味 者 本 發 明 所 採 用 之 冷 卻 器 僅 為 在 一 般 習 知 垂 直 請 先 1 1 I 鏞 製 技 術 中 所 採 用 之 一 初 鈒 冷 卻 器 而 已 採 用 . 較 短 之 冷 Ptj 讀 背 1 | 面 I 卻 器 之 用 意 在 於 將 鏞 製 金 靥 内 之 熔 化 熱 冷 卻 消 散 出 去 9 之 注 1 1 意 1 I K 及 執 行 —' 輕 微 之 初 級 冷 卻 Μ 成 就 鑄 造 生 成 物 之 剛 固 性 事 碩 1 I 再 / 是 也 在 白 冷 卻 器 中 所 釋 出 之 高 溫 鑲 製 生 成 物 之 上 方 噴 濺 嗔 i 本 裝 水 Μ 完 成 次 级 冷 卻 以 及 迫 使 生 成 物 之 溫 度 降 至 —. 相 當 頁 1 I 低 之 位 準 >λ 胆 絕 氧 化 之 進 行 而 在 初 级 冷 卻 器 之 上 部 内 1 1 之 開 □ 部 位 內 在 次 級 冷 卻 處 理 之 ..X 刖 導 入 有 一 適 宜 之 保 護 1 1 氣 體 例 如 氮 9 防 止 氧 化 作 用 之 發 生 是 也 0 1 訂 茲 配 合 圖 1對本發明所提供之裝置作進- -步之說明 所 1 I 示 者 為 一 截 面 示 意 圖 以 蘭 示 本 裝 置 之 操 作 處 理 0 1 1 I 如 圖 1所示之鐮造裝置内 首先設有- -熔鏞爐體1 及 其 1 1 支 撐 結 搆 2 •局部插入其內之初鈒冷卻器4及 鑲 造 噴 嘴 3Κ — 傾 斜 定 位 浸 入 爐 内 之 溶 液 內: 就 圖 示 之 實 施 例 而 言 其 傾 角 1 1 約 為 45 □ 0 溶 液 在 鑲 造 噴 嘴 內 固 化 Μ 使 成 形 之 線 或 條 η ί 1 5可藉傳輸筒6在 彎 茼 7上拉曳 鋪製生成物之次級冷卻組 1 1 | 元 包 括 噴 水 □ 8及- -定置於鏞製生成物及彎筒之下方之斜 1 ί 槽 9 •U吟自噴水口噴濺而出之水回收 自圖中亦可看出沿 1 1 初 級 冷 卻 器 之 上 方 開 □ 1 0及 级 冷 卻 組 元 之 間 設 有 一 保 護 1 I 氣 體 m 網 防 止 氧 化 作 用 噴 嘴 採 傾 斜 定 位 可 促 成 直 接 噴 1 I 沖 水 束 之 在 鑲 製 爐 體 之 壁 外 之 利 用 〇 1 1 I i 附 圖 中 亦 可 看 出 > 本 發 明 所 開 發 完 成 之 结 構 簡 單 且 低 1 I 本紙張尺度適川中阈1¾家標呤((’NS ) Λ4現格(210X 297公釐) 6 成高冷化冷 之 生之 水氧, 。量 製體接物果簡熱 薄構直成結精之 在結,生其對發 僅器外製,相釋 而卻此鋪者可所 明冷,使就亦物 發其一不成支成 本,之在能開生 據下分Μ所本製 依況四可法成鐮 在情之 度方, , , 之器速知少中 控器卻造習減置 掌卻冷鑲較可裝 於冷型,於均之 易具造 Μ 高量供 可一知所至數提 序用習,加之所 程採一 高增管明 產圍及極下盤發 生 周僅率況及本 故之約效情器在 , 物度卻之卻 Α7 4〇卟姊 五、發明說明(4 ) 回收率僅為60¾左右,這意味著所需之冷水之量可減少約 40»;,最後之冷卻可藉經由直接噴水噴濺之方式執行*而 且用不著受制於如同初級冷卻器內之水所必須具備之高純 度及溫度限制條件。 特別是就小量生產用縉製機器而言,每一播製生成物均 配置有一特定之運轉馬達,在此情況下利用減速方式個別 啟動每一鐮製生成物並不會遭遇任何阻礙,另一方面*由 於每一鋪製生成物均配置有一專用之運轉馬達,該馬達之 尺寸可K選擇極為袖珍之造型者,Μ節省成本開支,在待 融化處理之材料是Κ均勻之步調輸至薄製燫體内,且噴嘴 之浸入深度又足夠之情況下,則鏑製機器可免除一分離設 置之高度調整糸統,可節省成本費用。 【圖式之簡單說明】 圖1為一截面示意圖,Μ閫示本發明之裝置之操作處理。 【元件編號之說明】 1 熔鑲爐體 2 支撐結構 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I---:------1---!| 訂·--------線 ' ~ 1 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 修正頁 403偷μ'、气 五、發明說明(5 ) 經濟部智慧財產局員工消費合作社印製V. Description of the invention (3) 1 1 1 Therefore, the equipment provided according to the present invention uses a shorter cooler 1 1 9 which means that the cooler used in the present invention is only vertical in general. 1 I is a primary cooler used in the casting technology. The shorter cold Ptj reads back 1 | The surface I cooler is intended to dissipate the heat of melting in the casting gold. 9 Note 1 1 Mind 1 IK and execution-'Slight primary cooling M achieves the rigidity of the cast product 1 I // is also sprayed on top of the high-temperature mounting product released in the white cooler Water M completes secondary cooling and forces the temperature of the product to-. Page 1 I low level > λ bile oxidation proceeds while primary cooling In the upper part of the air compressor, the opening of the 1 1 part is internally treated with secondary cooling .. X is introduced with a suitable protection 1 1 gas such as nitrogen 9 to prevent the occurrence of oxidation is also 0 1 The progress of the device--The description of the step 1 I is a cross-sectional schematic diagram to show the operation of the device 0 1 1 I The sickle device shown in Figure 1 is first provided with--melting furnace body 1 And its 1 1 supporting structure 2 • The initial chiller cooler 4 and the inlay nozzle 3KK, which are partially inserted therein — tilted into the solution in the furnace: the angle of inclination 1 1 is about 45 □ 0 for the illustrated embodiment The solution solidifies in the inlay nozzle to make the forming line or strip ί 1 5 The secondary cooling group 1 1 can be drawn by the transfer cylinder 6 on the bend 7 to make the product 1 | The yuan includes water spray □ 8 and-- Slope 1 tilt 9 set under the product and elbow. • U Yin The water sprayed from the water jet can be recovered from the picture. The opening is opened above the 1 1 primary cooler. There is a protective 1 I gas m net between the 0 and the stage cooling elements. The oxidation prevention nozzle is tilted to facilitate direct spraying of the 1 I flushing beam in the inlaid furnace. The use outside the wall 〇1 1 I i can also be seen in the drawings> The structure developed by the present invention is simple and low 1 I The paper size is suitable for the middle threshold of Sichuan 1¾ family standard (('NS) Λ4 is present ( 210X 297 mm) 6 into the water and oxygen of the high-temperature chilling. Measure the body joints and make them simple and thin to form the knots in the knots. They can only be made out of the device, but they can be interpreted coldly, so that they can also send their unpaid costs. According to the ability to develop students, the system can be divided into four parts according to the conditions, which can be used to understand the situation, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,-,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, (,,,,,,,,,,,,,,,-,-Cold-Type Yu Jun's easy-to-make high-volume supply can be used to improve the number of users, in addition to the process of adopting a high-increasing tube Ming production area and extremely low market occurrence rate of the week and the original effect However, the physical properties of A7 40 are five. Invention description (4) The recovery rate is only about 60¾, which means that the amount of cold water required can be reduced by about 40 »; the final cooling can be achieved by direct water spray. The spraying method is implemented * and it is not subject to the high purity and temperature limitation conditions necessary for water in the primary cooler. Especially for small-volume production machines, each broadcast product is equipped with a specific running motor. In this case, using the deceleration method to individually start each sickle product does not encounter any obstacles. On the one hand * As each paving product is equipped with a dedicated running motor, the size of the motor can be selected from a very compact shape, which saves costs and expenses. The material to be melted is uniformly transferred to a thin layer If the immersion depth of the nozzle is sufficient and the immersion depth of the nozzle is sufficient, the height adjustment system of the separation device can be eliminated, which can save costs. [Brief description of the drawings] FIG. 1 is a schematic cross-sectional view, and M 阃 shows the operation processing of the device of the present invention. [Explanation of component number] 1 Melting furnace body 2 Support structure The paper size is applicable to Chinese National Standard (CNS) A4 (210 X 297 mm) I ---: --------- 1 ---! | Order · -------- Line '~ 1 (Please read the precautions on the back before filling out this page) Printed page 403 by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, stealing μ', Qi five, invention description ( 5) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
3 鏞 造 唄 嘴 4 初 級 冷 卻器 5 線 或 條 體 6 傳 輸 筒 7 鬻 筒 8 噴 水 P 9 斜 槽 10 上 方 開 P <請先閲讀背面之注意事項再填寫本頁) \裝--------訂---------線 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 8 修正頁3 Make a mouthpiece 4 Primary cooler 5 Wire or strip 6 Transmission cylinder 7 Water cylinder 8 Water spray P 9 Chute 10 Open above P < Please read the precautions on the back before filling this page) \ Installation ---- ---- Order --------- The size of the paper is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 8