TW386049B - Heat transfer tube with cross-grooved and method of manufacturing thereof - Google Patents
Heat transfer tube with cross-grooved and method of manufacturing thereof Download PDFInfo
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- TW386049B TW386049B TW86112935A TW86112935A TW386049B TW 386049 B TW386049 B TW 386049B TW 86112935 A TW86112935 A TW 86112935A TW 86112935 A TW86112935 A TW 86112935A TW 386049 B TW386049 B TW 386049B
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〔圖式之簡單說明〕 第1圖係表示形成依本發明之傳熱管内部面之交叉溝 '‘ 〆 之放大斜視画。 第2圖傜表示於第1圖之傳熱管之平面圖。 第.3圖僳為了表示螺旋狀溝之剖面形狀所用沿第2圖 之線I - H[所切取之剖面圖。 第4圖傜為了表示.副溝形狀所用之沿著第2圖之線IV-IV所截切之剖面圖。 第5圖傺概略表示依本發明之内面溝形成傳熱管之製 造方法圖。 第6圖〜第8圖係分別表示依本發明良好實施例之傳 熱管與先前傳熱管之蒸發傳熱性能,凝結傳熱性能及壓 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 力 損失 之 圔 表 〇 第9 圖 係 表 示 先 > 刖 之交叉溝 形成傳 熱 管- '例之1面— 其 中 第9A .圖 傺 概 略 性 之 斜梘圖, 第9B圖 係 平面圖, 第9C 係 沿第 9B 圔 之 線 A- A截切之剖面圔。 主 要元 件 符 號 說 明 : 1 , 11 螺 旋 狀 溝 2 , 12 副 溝 2, 上 游 側 ·> 1-刖 面 2 '' 下 游 側 背面 3, 13 突 起 部 5 金 屬 條 材 6, 7, 8 棍 輪 9 感 應 線 圈 10 棍 輪 14 突 出 部 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 A7 ____B7_-_ 耳、發明説明(1 ) 〔産業上之利用領域〕 本發明偽有關熱交換機用傳熱管者,更詳細說明時, 則有闋為了提昇傳熱管之流動待性及傳熱特性,形成交 叉溝之傳熱管改良。 ' · ..........--- 〔先行技術〕 使用於空氣調節器或冷凍機等之蒸發管,凝結管或加 熱管等之熱交換器,係使用以管内部之氟利昂(二氯二 氟甲烷freon)等之冷媒與流動於管外部之流體進行熱 交換使其蒸發或凝結所需之傳熱管。做為此種傳熱管, 從高效率化,節省能源等之觀點,主要傜使用在内部面 形成溝之傳熱管。 亦即,由於使用在管内部面形成微細三角形或梯形狀 之螺旋狀溝之傳熱管,由溝内部之表面張力及螺旋狀溝 .之亂流放果在管内部沿管之縱方向促進冷媒之流動。這 種傳熱管若使用於凝結器時,由於溝間之突起部促使冷 媒流體之亂流變成活潑而提高凝結待性,但是,在此突 起部將成為凝結核的作用。相反地,將這種傳熱管使用 於蒸發器時,由溝之邊緣使冷媒流髏之攪拌成活潑,供 給於傳熱管内部冷媒流體之蒸發持性會提高,但是,在 此溝之邊緣則成産生氣泡做為蒸發核作用。 在1987年4月21日給予Shinohara等之美國專利第 4, 658, 892號,偽掲示有管内部之流體壓力損失實質上 未增加之範圍,在管内部面上連缡地形成較深溝之傳熱 管〇 本紙張尺度適用中國國家標準(C.NS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) > n^i m nn IK—Jy fi - -- 1» I—»1 · .¾ ·νδ 經濟部中央樣準局員工消費合作社印製 A7 ____B7_ 五、發明説明(2 ) 若依上述S h i η 〇 h a r a專利時,對於管内徑(D i )之溝深 (Hf)之比(Hf/Di)為0.02乃至0.03,對於管軸之溝螺旋 角度為7°〜3Q° 。並且,對於深度(Hf)之各個溝所形 成部分之剖面積(S )之比為(3 . 1 5乃至0 . 4 0 ,位於各痼溝 間之隆起緣(r i d g e )剖面頂角之範圍為3 Q〜6 Q ° 。 若依上述S h i η 〇 h a r a等所掲示專利之傳熱管,供給於 傳熱管之冷媒流體像由連續性地形成之螺旋狀沿上述螺 旋狀溝而遍及傳熱管内部面之大部分擴大。所以,金屬 表面與冷媒流體不會直接.接觸,有凝結效率降低之問題。 為了更提高傳熱特性,形成螺旋狀之溝與以規定角度 交叉之外,也提案具有以一定間隔隔離形成之多數副溝 之傳熱管(參照1 9 8 8年3月 2 9曰给予_ S a t 〇等之美國 專利第4,7 3 3 , 6 9 8號)。例如,在第9 A圖表示有對於螺 旋狀溝(11)以一定角度交叉,備有較螺旋狀溝之螺旋角1 度大的角度所傾斜之副溝(1 2 )之交叉溝形成傳熱管。 這種交叉溝傳熱管i由副溝(12)而增加内部表面積, 所以,熱傳達率會上升。又,不只是增加管内部之邊緣 ,副溝對於管軸方向之螺旋狀溝更傾斜所彫成之冷媒流 體之攪拌會變成更加活潑。藉此,因具有提高冷媒流體 之蒸發特性等利點,其使用範圍逐漸擴大。 但是,於先行技術之形成交叉溝之傳熱管,如第9 B圔及 第9 C圖所示,形成於有突起部(1 3 )與突起部(1 3 )間之副 溝(1 2 )在突起部(1 3 )之下游側背面産生渦流。這種渦流 産生,傜在管内部成為對於冷媒流體之長方向流動之阻 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝-[Brief Description of the Drawings] FIG. 1 is an enlarged oblique drawing showing a cross groove '′ 形成 forming an inner surface of a heat transfer tube according to the present invention. Fig. 2 (i) shows a plan view of the heat transfer tube in Fig. 1. Fig. 3 僳 A cross-sectional view taken along line I-H [of Fig. 2 to show the cross-sectional shape of the spiral groove. Fig. 4 is a cross-sectional view taken along line IV-IV of Fig. 2 for the purpose of showing the shape of the auxiliary groove. Fig. 5 (a) schematically shows a manufacturing method for forming a heat transfer tube in the inner groove according to the present invention. Figures 6 to 8 show the evaporation heat transfer performance, condensation heat transfer performance, and pressure of the heat transfer tube and the previous heat transfer tube according to a good embodiment of the present invention (please read the precautions on the back before filling this page) Table of loss of printing power of employees 'cooperatives in the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 9 shows the cross-ditch formation of heat transfer tubes-' Example No. 1-which is 9A. Figure, Figure 9B is a plan view, and Figure 9C is a section 圔 cut along the line AA of 9B 圔. Description of main component symbols: 1, 11 spiral groove 2, 12 sub-groove 2, upstream side > 1- 刖 face 2 '' downstream side back surface 3, 13 protrusion 5 metal strip 6, 7, 8 stick wheel 9 Induction coil 10 Stick wheel 14 Protruding part This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) Printed by A7 __B7 _-_ Ear, Invention Description (1) [Industrial Field of use] When the present invention relates to a heat transfer tube for a heat exchanger, in more detail, there is an improvement of a heat transfer tube that forms a cross groove in order to improve the fluidity and heat transfer characteristics of the heat transfer tube. '· ..........--- [Advanced Technology] The heat exchangers used in evaporators, condensers, or heating tubes of air conditioners or refrigerators are freons used in the tubes. (Dichlorodifluoromethane freon) and other heat transfer tubes required for heat exchange with fluid flowing outside the tube to evaporate or condense. As such a heat transfer pipe, a heat transfer pipe having a groove formed on the inner surface is mainly used from the viewpoints of high efficiency and energy saving. That is, because the heat transfer tube is formed with a spiral groove in the shape of a fine triangle or a ladder on the inner surface of the tube, the surface tension in the groove and the spiral groove. flow. If such a heat transfer tube is used in a condenser, the protrusions between the grooves will cause the turbulent flow of the refrigerant fluid to become active and improve the condensability. However, the protrusions will act as condensed nodules. Conversely, when such a heat transfer tube is used in an evaporator, the edges of the grooves make the refrigerant flow cross-stirred and active, and the evaporation retention of the refrigerant fluid supplied to the interior of the heat transfer tube will be improved. However, at the edges of the grooves, Then it will produce bubbles as the evaporation nucleation. U.S. Patent No. 4,658,892 issued to Shinohara et al. On April 21, 1987, falsely indicates that there is a range in which the pressure loss of the fluid inside the tube does not substantially increase, and a deep groove is formed continuously on the inner surface of the tube. Heat pipe 〇 This paper size applies Chinese National Standard (C.NS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page) > n ^ im nn IK—Jy fi--1 » I— »1 · .¾ · νδ Printed by A7 ____B7_, the Consumer Cooperatives of the Central Procurement Bureau of the Ministry of Economic Affairs. 5. Description of the invention (2) If according to the above S hi η hara patent, the depth of the inner diameter (D i) (Hf) ratio (Hf / Di) is 0.02 to 0.03, and the groove spiral angle for the tube axis is 7 ° ~ 3Q °. In addition, the ratio of the cross-sectional area (S) of the portion formed by each groove to the depth (Hf) is (3.15 to 0.4), and the range of the apex angle of the ridge section between the trenches is 3 Q ~ 6 Q °. According to the heat transfer tube disclosed in the above-mentioned patents such as Hi ηhara, the refrigerant fluid supplied to the heat transfer tube is continuously formed in a spiral shape along the spiral groove and spreads the heat throughout the heat transfer tube. Most of the inner surface of the tube is enlarged. Therefore, the metal surface and the refrigerant fluid do not come in direct contact with each other, and there is a problem that the condensation efficiency is lowered. In order to improve the heat transfer characteristics, a spiral groove is formed and it intersects at a predetermined angle. A heat transfer tube having a plurality of secondary trenches formed at regular intervals (refer to U.S. Patent No. 4,7 3,3,998, which was given to _Sat 0, etc. on March 29, 1988). For example, In Fig. 9A, the heat transfer tube is formed by a cross groove formed by crossing the spiral groove (11) at a certain angle, and the auxiliary groove (1 2) inclined at an angle larger than the spiral angle of the spiral groove (1). The cross-groove heat transfer pipe i has an internal surface area increased by the auxiliary groove (12), so The heat transfer rate will increase. Also, not only the inner edge of the tube is increased, the stirring of the refrigerant fluid engraved by the secondary grooves inclined to the spiral grooves in the direction of the tube axis will become more active. This will improve the refrigerant fluid. The advantages of its evaporation characteristics and other advantages gradually expand its range of use. However, the heat transfer tubes forming cross grooves in the prior art are formed on the protrusions (1 3) and The auxiliary groove (1 2) between the protrusions (1 3) generates a vortex on the back surface downstream of the protrusions (1 3). This kind of vortex is generated, and the inside of the tube becomes a resistance to the long-term flow of the refrigerant fluid. The dimensions are applicable to China National Standard (CNS) A4 specifications (210X 297 mm) (Please read the precautions on the back before filling this page)
•IT 經濟部中央標準局員工消費合作社印裝 A7 B7Λ、發明説明(3 ) 力來作用,而降低渦流産生地域之傳熱性能。 又,在上述傳熱管之製造時,首先锟軋成形螺旋狀溝 (1 1 )之後,為了锟軋成形副溝(1 2 ),以如第9 B圖所示, 形成锟軋副溝時,在已加工之螺旋狀溝(η)側生成突出 部(1 4 )。並由此種方法之突出部(1 4 ),偽增加流體阻力 而降低由螺旋狀溝之亂流效果。所以,先行之交叉溝形 成傳熱管具有高傳熱性能之反面,具有管内部之壓力損 失會顯著地增加之問題。 為了解決這種問題,日本公開特許公報第9 7 - 1 4 7 7 8 6 號係掲示在管内部面沿長方向,以直線狀將矩形或逆梯 形狀之第1溝設成一定深度(Η),與一定節距(Ρ),同時 由比第1溝淺的第2溝交叉成多數螺旋狀,使第1溝對 於溝節距(Ρ)之溝底溝寬(S)之比為S/P< 1/2,對於第 1溝之溝寛(S )之溝深(L )之比為L / S > 1 / 2之傳熱管。 如上述,即使增大傳熱性能而增大壓力損失時,在管 内部為使冷媒流體流動需要更大的動力,所以先行之傅 熱管具有傳熱性能與能量效率有半比例之缺點。 〔發明所欲解決之問題〕 本發明為了解決如上述之問題,提供一種邊不增大壓 力損失,邊可提高傳熱性能之形成交叉溝之傳熱管及其 製造方法為目的。 〔解決問題之手段〕 為了逹成上述目的,若依本發明之第1特歡,偽提供 一種遍及圓形剖面金屬管之全體内周面,對於管之管縱 -5 - (請先聞讀背面之注意事項再填寫本買) 裝. 訂• The Consumer Cooperatives of the Central Standards Bureau of the Ministry of IT and Economy printed A7 B7Λ, and the description of the invention (3) forces to reduce the heat transfer performance of the area where eddy currents are generated. In the manufacture of the above-mentioned heat transfer tube, first, the helical groove (1 1) is formed by upsetting, and then the auxiliary groove (1 2) is formed by upsetting, as shown in FIG. 9B, when the auxiliary groove is formed. A protrusion (1 4) is generated on the processed spiral groove (η) side. And the protruding part (14) of this method pseudo-increases the fluid resistance and reduces the turbulent flow effect of the spiral groove. Therefore, the preceding cross groove forms the opposite side of the heat transfer tube with high heat transfer performance, and there is a problem that the pressure loss inside the tube will increase significantly. In order to solve this problem, Japanese Patent Laid-Open Publication No. 97-1 4 7 7 8 6 shows that the first groove of the rectangular or reverse ladder shape is linearly formed to a certain depth (状), With a certain pitch (P), and at the same time, the second groove shallower than the first groove intersects in a majority spiral, so that the ratio of the first groove to the groove bottom groove width (S) of the groove pitch (P) is S / P < 1/2, a heat transfer tube having a ratio of groove depth (L) to the groove (S) of the first groove of L / S > 1/2. As described above, even if the heat transfer performance is increased and the pressure loss is increased, a larger power is required for the refrigerant fluid to flow inside the tube. Therefore, the leading heat pipe has the disadvantage that the heat transfer performance is half proportional to the energy efficiency. [Problems to be Solved by the Invention] In order to solve the problems as described above, the present invention aims to provide a heat transfer tube forming a cross groove that can improve heat transfer performance without increasing pressure loss, and a method for manufacturing the same. [Means for Solving the Problem] In order to achieve the above-mentioned object, if the first special feature of the present invention is to provide a whole inner peripheral surface of a metal pipe with a circular cross-section, Note on the back then fill in this buy) Pack. Order
•1J 本纸張尺度適用中國國家標準(CNS ) Λ4規格(210X 297公釐) 經濟部中央摇隼局員工消費合作社印製 A7 B7 * _ 五、發明説明(4 ) 軸具有一定螺旋角度之螺旋狀溝以互相平行地形成多數 ,對於螺旋狀溝以一定角度交叉形成副溝之交叉狀形成 傳熱管,對於該管縱軸之螺旋狀溝之螺旋角度(《)為 1 0 °〜4 0 ° ,較佳為1 8 °〜2 5 ° ,對於上述螺旋狀溝之 副溝交叉角(/?)為75°〜105° ,較佳為90° ,上述副 溝具有對於管螺旋狀溝幾乎成直角之垂直壁與對於上述 營^旋狀溝以一定角度傾斜之傾斜壁,對於上述副溝之 上層開口部寬度之突起部上段面之寬度比為0.2乃至1.0 之交叉溝形成傳熱管。 1 上述垂直壁與傾斜壁之傾斜角,係對於各個管之螺旋 狀溝為90°〜105。及30。〜60。較佳。又,對於上述螺 旋狀溝深度之副溝深度比為0 . 5〜1 . 0較佳。 依本發明之第2特徵,其傜提供一種包含遍及圓形剖 面之全體金屬管内周面,對於管之縱方向具.有規定螺旋 角度之三角形或逆梯形狀之.螺旋狀溝形成為平行,對於 螺旋狀溝以規定角度交叉,形成具有較上述規定之螺旋 角度具有更大角度的副溝之交叉狀溝形成傳熱管,具有 規定寬度之金屬條材.成形副溝之階段;與成形有上述副 溝之金靥條材成形螺旋狀溝之階段;與將上述副溝及螺 旋狀溝成形之金屬條材成形溝之表面,以朝向内側之狀 態下成形為規定直徑之管形態之階段;以及焊接成形為 上述管狀之金屬條材之兩端來製造管之階段之形成交叉 溝之傳熱管之製造方法。 [實施例之詳細說明〕 本紙張尺度適用中國國家標準(CNS〉規格(2丨OX 297公釐) (請先閱讀背面之注意事項再填寫本頁) .裝· 訂 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(5 ) 依本發明形成交叉溝之傳熱管係剖面為圓形之金屬管 ,而遍及内周面對於管之縱軸具有一定之螺旋角度α之 外,備有多數形成互相平行之螺旋狀溝(1 ) ^螺旋狀溝 (1 )之剖面形狀俗如第3圖所示成為逆梯形。又,上述 交叉溝形成傳熱管偽對於螺旋狀溝(1 )以一定角度交 叉之外,備有多數互相平行所形成之副溝(2 )。副溝(2 ) 之剖面形狀偽如第4圖所示具有比螺旋形狀之螺旋角度 更大螺旋角度幾乎為直角之三角形。並由螺旋狀溝(1) 與副溝(2)在管内周面形成有多數梯形狀之微細突起部 (3)。 傳熱管之材質俗銅及銅合金,鋁及鋁合金等,使用通 常材質,/以使用於管製作之金屬條材之寬度及厚度偽可 依據用途選擇適當者使用。 螺旋狀溝(1 )傺如第5圖所示首先成形副溝(2 )之後才' 成形,但是,其剖面形狀如一般交叉溝傳熱管幾乎為三 角形或梯形狀,對於管縱軸之螺旋狀溝(1)之螺旋角度 α,亦即,對於冷媒流體之流動方向之角度為1 D °〜4 0 ° ,較佳為18°〜25° Q若螺旋狀溝之傾斜角《較40°為 小時,就很難期待由於螺旋狀溝引起之亂流效果。又, 對於冷媒流體之亂流産生效果被降低而傳熱性能不佳。 相反地,若螺旋角度α較4 [T為大時,因由螺旋狀溝之流 體阻力急增而壓力損失增大。 並且,螺旋狀溝間之節距Ρ以0 . 2〜0 . 7 m m較佳。若溝 之節距P太大時,因螺旋狀溝之形成密度小,會減少由 本紙張尺度適用中國國家標华(CNS ) Λ4規格(210><297公釐〉 (請先閲讀背面之注意事項再填寫本頁) 裝---• 1J This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X 297 mm) Printed by the Consumer Cooperative of the Central Shake Bureau of the Ministry of Economic Affairs A7 B7 * _ 5. Description of the invention (4) Spiral with a certain spiral angle on the axis The plurality of grooves are formed in parallel to each other, and the heat transfer tube is formed by crossing the spiral grooves at a certain angle to form the auxiliary grooves. The spiral angle (") of the spiral grooves of the longitudinal axis of the tube is 10 ° ~ 4 0 °, preferably 18 ° ~ 2 5 °, the cross groove angle (/?) Of the secondary groove of the spiral groove is 75 ° ~ 105 °, preferably 90 °, and the secondary groove has almost the same as the tube spiral groove A right-angled vertical wall and an inclined wall inclined at a certain angle to the above-mentioned spiral groove, and a cross groove with a width ratio of 0.2 to 1.0 of the upper section of the protrusion on the upper opening of the auxiliary groove, form a heat transfer tube. 1 The inclination angle between the vertical wall and the inclined wall is 90 ° ~ 105 for the spiral groove of each tube. And 30. ~ 60. Better. Further, it is preferable that the sub-groove depth ratio of the spiral groove depth is 0.5 to 1.0. According to the second feature of the present invention, it is provided that the inner peripheral surface of the entire metal pipe including a circular cross section has a triangular or reverse ladder shape with a predetermined spiral angle for the longitudinal direction of the tube. The spiral grooves are formed in parallel, The spiral grooves intersect at a predetermined angle to form a cross-shaped groove having a secondary groove having a larger angle than the predetermined spiral angle to form a heat transfer tube, a metal strip having a predetermined width. The stage of forming the secondary groove; The stage of forming the helical groove of the above-mentioned auxiliary groove of the gold bar; and the stage of forming the surface of the above-mentioned auxiliary groove and the helical groove of the metal strip forming groove into a tube shape with a predetermined diameter in a state facing inward; And a method for manufacturing a heat transfer tube having a cross groove formed by welding both ends of the tubular metal strip to form a tube. [Detailed description of the examples] This paper size applies Chinese national standards (CNS) specifications (2 丨 OX 297 mm) (please read the precautions on the back before filling this page) Printed by the cooperative A7 B7 V. Description of the invention (5) The cross section of the heat transfer tube system forming a cross-section metal tube according to the present invention has a certain spiral angle α to the longitudinal axis of the tube throughout the inner peripheral surface, There are many spiral grooves (1) that are formed parallel to each other. The cross-sectional shape of the spiral grooves (1) is generally inverted trapezoidal as shown in Fig. 3. In addition, the above-mentioned cross grooves form a heat transfer tube. ) In addition to crossing at a certain angle, there are many auxiliary grooves (2) formed in parallel with each other. The cross-sectional shape of the auxiliary groove (2) has a larger spiral angle than that of the spiral shape as shown in FIG. A right-angled triangle. The spiral grooves (1) and the auxiliary grooves (2) are formed on the inner peripheral surface of the tube with a plurality of ladder-shaped fine protrusions (3). The material of the heat transfer tube is copper, copper alloy, aluminum and aluminum alloy. Etc., using common materials, The width and thickness of the fabricated metal strip can be selected according to the application. The spiral groove (1) is formed as shown in Figure 5 after the auxiliary groove (2) is first formed, but the cross-sectional shape is as usual. The cross-groove heat transfer tube is almost triangular or ladder-shaped, and the spiral angle α of the spiral groove (1) of the longitudinal axis of the tube, that is, the angle of the flow direction of the refrigerant fluid is 1 D ° ~ 4 0 °, preferably 18 ° ~ 25 ° Q If the inclination angle of the spiral groove is smaller than 40 °, it is difficult to expect the turbulent flow effect caused by the spiral groove. In addition, the effect of turbulent flow of the refrigerant fluid is reduced and heat transfer is reduced. The performance is not good. On the contrary, if the spiral angle α is larger than 4 [T, the pressure loss increases due to the sharp increase in the fluid resistance of the spiral groove. Also, the pitch P between the spiral grooves is 0.2 to 0. 7 mm is better. If the pitch P of the groove is too large, the formation density of the spiral groove is small, which will reduce the application of the Chinese National Standard (CNS) Λ4 specification (210 > < 297 mm>) from this paper scale. (Please read the notes on the back before filling out this page)
、1T 經濟部中央標準局員工消費合作社印製 A7 _ ~ - _B7_ι _ 五、發明説明(6 ) 於螺旋狀溝引起之冷媒流體流動性之提高及傳熱性能之 效果。相反地,若溝之節距太小時,則形成溝困難。因 此,內徑為1 c m内外之一般的傳熱管,在0 . 2乃至0 . 7 ra m 範圍予選擇適當值來使用。 又,對於管内徑D i之螺旋狀溝(1)之深度(H f )之比(H f /Di)傺以Q.Q2乃至Q.Q5範圍較佳。若對於管内徑之螺旋 狀溝深度比成Q . D 2以下時,因没有螺旋狀溝之效果,就 很難期待由於螺旋狀溝之表面張力及亂流效果。相反地 ,若(H f / D i )比成0 . 0 5以上時,因由螺旋狀溝之流體阻 力變大,會降低流動性。 若依本發明,由於連續性之螺旋狀溝不僅可防止冷媒 流體之擴大之外,並且為了提高由螺旋狀溝的冷媒流體 之亂流及攪拌效果,在副溝(2)與螺旋狀溝(1)交叉之狀 態下互相以平行形成多數。螺旋狀溝(1 )與副溝(2 )之交 叉角β傺如第2画所示以屬於75°〜1Q5°範圍較佳, 而互相成直角為更佳。 尤其,副溝(2 )傺螺旋狀溝之軸方向,對於螺旋狀溝 (1J之上游側前面(2 ')之傾斜角7 ι 彤成其下游側背面 (2 ”)之傾斜角Ύ 2較小。參照第4圖,上游侧前面(2,) 之傾斜角7 ί偽對於傳熱管之螺旋狀溝方向幾乎成直角 ,亦即,屬於9 0 °〜1 0 5 °之範圍,下游倒背面(2 ”)之 傾斜角7 2傺屬於3 0 °〜6 0 °之範圍較佳。 依如此之構成,於冷媒流體由於傾斜角非常大之上 ~ 8 - 本纸張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) '裝· 訂 五、發明説明(7 A7 B7 游側前面(2 1 )導致較先行者f顯箸地産生亂流及攪拌作用 。並且,由於下游側背面(2 ")之傾斜角y 2為緩和,所 以如後述,當冷媒流體越過突起部(3 )流動時,因沿下 游側背面(2 ”)緩和地移動,所以在下游側背面(2 ")不會 産生渦流。因此,若依本發明,可使先前之交叉溝傳熱 管問題之壓力損失於最小化。又,若参照第4圖時,對 於副溝(2)之上段開口部之寬度B之突起部(3)之上段面 之寬度A之比(A/B)以屬於0.2乃至1.0範圍較佳。若A/B 之比為0.2以下時,亦即,若突起部(3)上段面之寬度A 太小時,形成副溝(2 )以後欲加工螺旋狀溝時,突出部 之前面(2 ')會向上游側傾斜。因此,副溝之傾斜角很難 加工成所需之角度。相反地,若A/B比為1.0以上時,亦 即,突起部上段面之寬度A太大時,液膜會擴大到突起 部上段面,而降低凝結性能。 螺旋狀溝之深.度H f與副溝深度以相同較佳。副溝比螺 旋狀溝較深時,由螺旋狀溝之亂流效果及溝内部之表面 張力對流動性會産生不良影響。p P,必須使副溝深 (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs, 1T A7 _ ~-_B7_ι _ V. Description of the Invention (6) The effect of improving the fluidity of the refrigerant fluid and the heat transfer performance caused by the spiral groove. On the contrary, if the pitch of the groove is too small, it is difficult to form the groove. Therefore, a general heat transfer tube with an inner diameter of 1 cm inside and outside should be selected to use an appropriate value in the range of 0.2 to 0.7 mm. In addition, the ratio (H f / Di) of the depth (H f) of the spiral groove (1) of the inner diameter D i of the tube is preferably in the range of Q.Q2 to Q.Q5. If the depth ratio of the spiral groove to the inner diameter of the tube is Q.D 2 or less, it is difficult to expect the surface tension and turbulent flow effects due to the spiral groove because the effect of the spiral groove is not available. Conversely, if the (H f / D i) ratio is greater than or equal to 0.05, the fluid resistance due to the spiral groove becomes large, which reduces the fluidity. According to the present invention, since the continuous spiral groove can not only prevent the expansion of the refrigerant fluid, but also to improve the turbulent flow and stirring effect of the refrigerant fluid from the spiral groove, the secondary groove (2) and the spiral groove ( 1) In a state of crossing, a majority is formed in parallel with each other. The intersection angle β 傺 of the spiral groove (1) and the auxiliary groove (2) is preferably in the range of 75 ° to 1Q5 ° as shown in the second drawing, and it is more preferable to form a right angle with each other. In particular, the axial direction of the auxiliary groove (2) 傺 the spiral groove, the inclination angle of the spiral groove (1J upstream side front (2 ') 7 ft) to the downstream side back surface (2) tilt angle Ύ 2 is more With reference to Figure 4, the inclination angle 7 of the front (2,) on the upstream side is almost at right angles to the spiral groove direction of the heat transfer tube, that is, it belongs to the range of 90 ° to 105 °. The inclination angle of the back (2 ") 7 2” is better in the range of 30 ° ~ 60 °. According to this structure, the refrigerant fluid has a very large inclination angle ~ 8-This paper size applies Chinese national standards (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling out this page) 'Packing and Binding V. Invention Description (7 A7 B7 Front side of the travel side (2 1) results in a noticeable result from the pioneer f Turbulent flow and agitation. In addition, since the inclination angle y 2 of the downstream side back surface (2 ") is relaxed, as described later, when the refrigerant fluid flows over the protrusion (3), it will be caused along the downstream side back surface (2). It moves gently, so there is no eddy current on the downstream side (2 "). The present invention can minimize the pressure loss of the previous cross-groove heat transfer tube problem. Moreover, referring to FIG. 4, for the upper section of the protruding portion (3) of the width B of the upper section opening of the auxiliary groove (2) The ratio of the width A of the surface (A / B) is preferably in the range of 0.2 to 1.0. If the ratio of A / B is 0.2 or less, that is, if the width A of the upper surface of the protrusion (3) is too small, the auxiliary surface is formed. When the groove (2) is to be processed in a spiral groove, the front surface (2 ') of the protruding portion will be inclined to the upstream side. Therefore, the inclination angle of the auxiliary groove is difficult to be processed to the desired angle. On the contrary, if the A / B ratio is When it is 1.0 or more, that is, when the width A of the upper surface of the protruding portion is too large, the liquid film will expand to the upper surface of the protruding portion and reduce the coagulation performance. The depth of the spiral groove. The degree H f is the same as the depth of the auxiliary groove. When the auxiliary groove is deeper than the spiral groove, the turbulent flow effect of the spiral groove and the surface tension inside the groove will adversely affect the fluidity. P P, the auxiliary groove must be deep (please read the precautions on the back first) (Fill in this page again)
、1T 經濟部中央標準局員工消費合作杜印製 度比螺旋狀溝深度更深(H / H f g 1 . 0 深度比螺旋狀溝之深度太淺時, 形管相較由於傳熱性能並没有太大 須成螺旋狀溝深度之1 / 2以上(H / H f 茲就依本發明形成交叉溝之傳熱 5画說明如下。依本發明形成交叉 )0 fcb 差 並且,若副溝之 — 般螺旋狀溝成 所以,至少必 • 5 ) 0 管之製造方法參照第 1冓之傳熱管之製造方 法偽與一般性之電氣焊接式傳熱管之製造方法並没有特 本紙張尺度適用中國國家標準(CNS ) Λ4規格(2丨〇 X 297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(8 ) 別不同(參照日本國公開待許公報第9 4 - 2 3 4 0 1 4號h但 是,依本發明方法之特徵為首先成形副溝之後,形成螺 旋狀溝。此偽一般之交叉溝形成傳熱管製造方法,亦即 ,若採用首先成形螺旋狀溝之後,才形成副溝之方法時 ,於加工副溝時在螺旋狀溝内側形成突出部,可有效地 防止對於冷媒流體之流動性産生不良影響。 若依本發明之製造方法,首先,將具有適合於製造規 定直徑之傳熱管寛度之金屬條材(5 ),通過副溝為以一 定節距形成之錕輪(6 )先形成副溝(2 )之後,通過螺旋狀 溝以一定節距所形成之锟輪(7)來形成螺旋狀溝(1)。在 各個辊輪(6,7 )則以一定角度形成對應於各個溝形狀之 突起部。副溝偽如上述因具有幾乎為直角三角形狀,所 以,在形成螺旋狀溝時,從壓入部之金屬流動幾乎都依 賴於形成梯形狀之突起部(3)。即使於副溝方突出某程 度之突出部也不會降低由於螺旋狀溝之提高流動性效果 。再突出於副溝方之銳利突出部可有效地阻止冷卻流體 之擴散來提高凝結性能。 再者,結束形成副溝及螺旋狀溝之金屬條材朝向形成 有溝之面内側,而通過一階段或多階段之成形棍輪(8 ) 而成形為規定直徑之管狀後,由於感應線圏(9)之高周 波焊接等焊接金屬條材兩端來形成管。其後,視其需要 將焊接成形之管通過定形锟輪(1 0 )將管外周面形狀定形 為真圓。其後,將製造完成之交叉溝形成管捲繞成螺旋 形態,或藉切斷為規定長度,完成交叉溝形成管之製造。 -10- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210'〆 297公釐) (請先閲讀背面之注意事項再填寫本頁) .裝· 、π 經濟部中央標隼局員工消費合作社印製 ' A7 -_^_B7__五、發明説明(9 ) 若依如上述所構成之本發明形成交叉溝之傳熱管,因對 於螺旋狀溝以規定角度來形成副溝,所以,由先前之連 續螺旋狀溝沿螺旋狀溝,遍及傳熱管内部面之大部分流 體很寬地被擴散,致使金屬表面與冷媒流體不會直接接 觸,可抑制所産生之凝結效率降低。再者,副溝之彤狀 傺如上述,任一側壁對於螺旋狀溝幾乎為直角,而另一側壁 以一定角度形成於傾斜所成之傾斜壁。所以,沿上述傾 斜壁成冷媒流體能夠圓滑地流動,在突起部之下游側背 面之渦流産生受到抑制,可防止由於渦流産生所致之流 動阻力増加及傳熱性能之不良。又,因垂直壁偽對於冷 媒流體使亂流産生及攪拌作用成最大,所以,可提高傳 熱性能。又,位於副溝與副溝間之突起部之下部寬度形 成為廣寬,所以,使用傳熱管時卽使做擴管作業也會使 溝或突起部破損之可能性變少。. 其後,首先加工副溝之後,由加工螺旋狀溝,在螺旋 狀溝内側形成突出部而可有效地防止對冷媒流體之流動 性産生不良影響。又,突出於副溝方之銳利突出部偽可 有效地阻止流體之擴散,而有助益於提高蒸發性能。 第6圖至第8圖偽依本發明表示為了確認交叉溝傳熱 管效果所賁施之實驗結果之一例者,將由銷所裂造之内 徑為9 . 5 2 m in之本發明交叉溝傳熱管之蒸發/凝結傳熱性 能及壓力損失值與同一内徑之先前没有溝之傳熱管(平 滑管),將與螺旋狀溝傳熱管及交叉溝傳熱管做比較之 圖表。實驗所使用之本發明交叉溝傳熱管之螺旋狀溝螺 -1 1 - (請先閱讀背面之注意事項再填寫本頁) 裝. 訂 •1)^ 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明() 旋角度α為1 8 ° ,對於副溝之螺旋狀溝交叉角/?為9 0 °The 1T consumer stamping system of the Central Bureau of Standards of the Ministry of Economic Affairs has a deeper than the spiral groove depth (H / H fg 1.0 depth is too shallow than the depth of the spiral groove, the shape of the tube is not too high due to the heat transfer performance. Osu-shaped spiral grooves are more than 1/2 of the depth (H / H f will be described below in accordance with the present invention to form a cross groove heat transfer 5 drawing. According to the present invention to form a cross) 0 fcb difference, and if the secondary groove is-spiral-like For this reason, at least • 5) 0 The manufacturing method of the tube is the same as the manufacturing method of the heat transfer tube in Section 1 and the manufacturing method of the pseudo and general electric welding type heat transfer tube. There is no special paper standard applicable to Chinese national standards. (CNS) Λ4 specification (2 丨 〇X 297 mm) Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs A7 B7 V. Description of the invention (8) Different (Refer to Japanese Public Publication No. 9-9-2 3 4 0 1 4h However, the method according to the present invention is characterized in that a spiral groove is formed after the auxiliary groove is first formed. This pseudo-common cross groove forms a heat transfer tube manufacturing method, that is, if the spiral groove is first formed, To form a side ditch At this time, when the auxiliary groove is processed, a protruding portion is formed inside the spiral groove, which can effectively prevent adverse effects on the fluidity of the refrigerant fluid. According to the manufacturing method of the present invention, first, a heat transfer suitable for manufacturing a predetermined diameter will be provided. The metal strip (5) of tube length is formed by the auxiliary groove (6) through the auxiliary groove, and the auxiliary groove (2) is formed by the auxiliary groove (2), and then by the spiral groove (7). ) To form a spiral groove (1). On each of the rollers (6, 7), protrusions corresponding to the shape of each groove are formed at an angle. As described above, the auxiliary groove has a substantially right-angled triangular shape, so it is being formed. In the case of a spiral groove, the metal flow from the press-in portion is almost dependent on the protrusion (3) forming a ladder shape. Even if the protrusion protrudes to the side of the auxiliary groove to a certain extent, the effect of improving the fluidity due to the spiral groove is not reduced. The sharp protrusions that protrude from the side of the auxiliary groove can effectively prevent the diffusion of the cooling fluid and improve the condensation performance. Furthermore, the metal strip that ends the formation of the auxiliary groove and the spiral groove faces the inside of the surface where the groove is formed, and passes After forming the stage or multi-stage forming roller (8) into a tube with a predetermined diameter, the two ends of the metal strip are welded by high frequency welding such as induction wire coil (9) to form a tube. Thereafter, if necessary, the welding is formed. The outer peripheral surface of the tube is shaped into a true circle by a shaper wheel (10). Thereafter, the completed cross-groove forming tube is wound into a spiral shape, or it is cut to a predetermined length to complete the cross-groove forming tube. -10- This paper size applies the Chinese National Standard (CNS) A4 specification (210'〆297 mm) (please read the precautions on the back before filling out this page). ··· π Central Bureau of Standards, Ministry of Economic Affairs Printed by the employee consumer cooperative 'A7 -_ ^ _ B7__ V. Description of the invention (9) If the heat transfer tube of the cross groove is formed according to the present invention constructed as described above, the auxiliary groove is formed at a predetermined angle for the spiral groove, so From the previous continuous spiral groove along the spiral groove, most of the fluid throughout the inner surface of the heat transfer tube is widely diffused, so that the metal surface and the refrigerant fluid will not be in direct contact, which can inhibit the resulting condensation efficiency from decreasing. In addition, as described above, the side walls of the auxiliary groove are almost right-angled to the spiral groove, and the other side wall is formed at an inclined wall at an angle. Therefore, the refrigerant fluid flowing along the inclined wall can smoothly flow, and the generation of eddy currents on the downstream surface of the downstream side of the protrusion is suppressed, which can prevent the increase in flow resistance and the poor heat transfer performance caused by the eddy currents. In addition, since the vertical wall pseudo can maximize the turbulent flow and agitation of the refrigerant fluid, the heat transfer performance can be improved. In addition, the width of the lower portion of the protruding portion located between the auxiliary groove and the auxiliary groove is wide. Therefore, if the pipe is expanded by using a heat transfer tube, the possibility of damage to the groove or the protruding portion is reduced. After that, after the auxiliary groove is processed first, the spiral groove is processed, and protrusions are formed on the inside of the spiral groove to effectively prevent adverse effects on the fluidity of the refrigerant fluid. In addition, the sharp protrusions protruding from the side of the sub-ditch can effectively prevent the diffusion of the fluid and help improve the evaporation performance. Figures 6 to 8 show examples of experimental results applied to confirm the effect of the cross groove heat transfer tube according to the present invention. The cross groove of the present invention having an inner diameter of 9.5 2 in. Evaporation / condensation heat transfer performance and pressure loss of heat transfer tubes are compared with spiral grooved heat transfer tubes and cross grooved heat transfer tubes with the same inner diameter as previously without grooves (smooth tubes). Spiral grooved snails of the cross groove heat transfer tube of the present invention used in the experiment -1 1-(Please read the precautions on the back before filling out this page) Binding. Order • 1) ^ This paper size applies to Chinese National Standards (CNS) Specification A4 (210X297 mm) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention () The rotation angle α is 18 °, and the cross angle of the spiral groove of the auxiliary groove is 90 °
,螺旋狀溝之節距Ρ為〇 . 2 4 m in ,對於管内徑之螺旋狀溝 之深度比(H f / D i )為0 · D 2 5 ,對於溝深度之副溝深度之比 U / H f )為0 · 8,副溝之垂直壁傾斜角y 1為9 G ° ,傾斜 壁之傾斜角7 2為3 G.° ,對於副溝上層開口部之寬度B 之突起部(3)上段面之寬度A之比(A/B)為形成0.5。使 用上述傳熱管來製造雙層管型式之熱交換器,對管内部 流入冷媒R 2 2測定各値之性能。 由第6圖與第7圖之傳熱性能實驗結果可曉得,若使 用依本發明之交叉溝傳熱管時的傳熱性能,偽舆先前之 交叉溝傳熱管幾乎相同,提高至平滑管之約3倍,螺旋 狀溝管之約1.5倍以上,尤其凝結性能偽較先前之交叉 溝傳熱管顯箸地提高。 又,對第8圖管内部之壓力損失之實驗結果可清楚, 儘管傳熱性能會提高,但是管内部之壓力損失偽與先前 之螺旋狀溝傳熱管類似,比先前之交叉溝傳熱管相較顯 著地減少。 由上述之記載内容可清楚,依本發明之交叉溝傳熱管 及其製造方法時,不會增加管内部之壓力損失之外,而 可大幅度地提高蒸發性能及凝結性能等之傳熱性能。所 以,可提高凝結器,蒸發器及加熱管等熱交換器之性能 ,不僅可節約能源,可獲得熱交換器之小型化,輕量化 及節省成本等之效果。 -1 2 - 本紙張尺度適用中國國家標準(CNS ) A4規格.(210X297公釐) -1 Λ-/ —.----1,--ρί y —------訂------^ ,ί..:.'. , (請先閱讀背面之注意事項再填寫本頁), The pitch P of the spiral groove is 0.24 min, the depth ratio (H f / D i) of the spiral groove to the inner diameter of the pipe is 0 · D 2 5, and the ratio of the secondary groove depth to the groove depth U / H f) is 0 · 8, the vertical wall inclination angle y 1 of the auxiliary groove is 9 G °, the inclination angle of the inclined wall 72 is 3 G. °, and for the protrusion B of the width B of the upper opening of the auxiliary groove (3 The ratio (A / B) of the width A of the upper plane is 0.5. A double-tube type heat exchanger was manufactured using the above-mentioned heat transfer tubes, and the refrigerant R 2 2 was flowed into the tube to measure the performance of each coil. From the experimental results of the heat transfer performance of Figures 6 and 7, it can be seen that if the cross-channel heat transfer tube according to the present invention is used, the heat transfer performance of the pseudo-cross-channel heat transfer tube is almost the same, which is improved to a smooth tube. It is about 3 times that of the spiral grooved pipe, and 1.5 times or more, especially the condensation performance is significantly improved compared with the previous cross grooved heat transfer pipe. In addition, the experimental results of the pressure loss inside the tube in Fig. 8 are clear. Although the heat transfer performance will be improved, the pressure loss inside the tube is similar to the previous spiral groove heat transfer tube, and it is better than the previous cross groove heat transfer tube. Significantly reduced. From the above description, it is clear that when the cross-groove heat transfer pipe and the manufacturing method thereof according to the present invention do not increase the pressure loss inside the pipe, the heat transfer performance such as evaporation performance and condensation performance can be greatly improved. . Therefore, the performance of heat exchangers such as condensers, evaporators, and heating tubes can be improved, which not only saves energy, but also achieves the effects of miniaturization, weight reduction, and cost savings of heat exchangers. -1 2-This paper size is in accordance with China National Standard (CNS) A4. (210X297 mm) -1 Λ- / —.---- 1, --ρί y —------ order --- --- ^, ί ..:. '., (Please read the notes on the back before filling this page)
〔圖式之簡單說明〕 第1圖係表示形成依本發明之傳熱管内部面之交叉溝 '‘ 〆 之放大斜視画。 第2圖傜表示於第1圖之傳熱管之平面圖。 第.3圖僳為了表示螺旋狀溝之剖面形狀所用沿第2圖 之線I - H[所切取之剖面圖。 第4圖傜為了表示.副溝形狀所用之沿著第2圖之線IV-IV所截切之剖面圖。 第5圖傺概略表示依本發明之内面溝形成傳熱管之製 造方法圖。 第6圖〜第8圖係分別表示依本發明良好實施例之傳 熱管與先前傳熱管之蒸發傳熱性能,凝結傳熱性能及壓 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 力 損失 之 圔 表 〇 第9 圖 係 表 示 先 > 刖 之交叉溝 形成傳 熱 管- '例之1面— 其 中 第9A .圖 傺 概 略 性 之 斜梘圖, 第9B圖 係 平面圖, 第9C 係 沿第 9B 圔 之 線 A- A截切之剖面圔。 主 要元 件 符 號 說 明 : 1 , 11 螺 旋 狀 溝 2 , 12 副 溝 2, 上 游 側 ·> 1-刖 面 2 '' 下 游 側 背面 3, 13 突 起 部 5 金 屬 條 材 6, 7, 8 棍 輪 9 感 應 線 圈 10 棍 輪 14 突 出 部 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)[Brief Description of the Drawings] FIG. 1 is an enlarged oblique drawing showing a cross groove '′ 形成 forming an inner surface of a heat transfer tube according to the present invention. Fig. 2 (i) shows a plan view of the heat transfer tube in Fig. 1. Fig. 3 僳 A cross-sectional view taken along line I-H [of Fig. 2 to show the cross-sectional shape of the spiral groove. Fig. 4 is a cross-sectional view taken along line IV-IV of Fig. 2 for the purpose of showing the shape of the auxiliary groove. Fig. 5 (a) schematically shows a manufacturing method for forming a heat transfer tube in the inner groove according to the present invention. Figures 6 to 8 show the evaporation heat transfer performance, condensation heat transfer performance, and pressure of the heat transfer tube and the previous heat transfer tube according to a good embodiment of the present invention (please read the precautions on the back before filling this page) Table of loss of printing power of employees 'cooperatives in the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 9 shows the cross-ditch formation of heat transfer tubes-' Example No. 1-which is 9A. Figure, Figure 9B is a plan view, and Figure 9C is a section 圔 cut along the line AA of 9B 圔. Description of main component symbols: 1, 11 spiral groove 2, 12 sub-groove 2, upstream side > 1- 刖 face 2 '' downstream side back surface 3, 13 protrusion 5 metal strip 6, 7, 8 stick wheel 9 Induction coil 10 Stick wheel 14 Projection This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm)
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW86112935A TW386049B (en) | 1997-09-08 | 1997-09-08 | Heat transfer tube with cross-grooved and method of manufacturing thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW86112935A TW386049B (en) | 1997-09-08 | 1997-09-08 | Heat transfer tube with cross-grooved and method of manufacturing thereof |
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TW386049B true TW386049B (en) | 2000-04-01 |
Family
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Family Applications (1)
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TW86112935A TW386049B (en) | 1997-09-08 | 1997-09-08 | Heat transfer tube with cross-grooved and method of manufacturing thereof |
Country Status (1)
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TW (1) | TW386049B (en) |
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1997
- 1997-09-08 TW TW86112935A patent/TW386049B/en not_active IP Right Cessation
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