TW202425065A - Wafer edge processing device and operating method capable of accurately controlling the size of wafer edge etching and improving the yield and production efficiency of wafer edge etching - Google Patents

Wafer edge processing device and operating method capable of accurately controlling the size of wafer edge etching and improving the yield and production efficiency of wafer edge etching Download PDF

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TW202425065A
TW202425065A TW112146065A TW112146065A TW202425065A TW 202425065 A TW202425065 A TW 202425065A TW 112146065 A TW112146065 A TW 112146065A TW 112146065 A TW112146065 A TW 112146065A TW 202425065 A TW202425065 A TW 202425065A
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sensors
wafer
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electrode assembly
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謝林
連增迪
武平 劉
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大陸商中微半導體設備(上海)股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/02Details
    • H01J37/244Detectors; Associated components or circuits therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/30Electron-beam or ion-beam tubes for localised treatment of objects
    • H01J37/305Electron-beam or ion-beam tubes for localised treatment of objects for casting, melting, evaporating, or etching
    • H01J37/3053Electron-beam or ion-beam tubes for localised treatment of objects for casting, melting, evaporating, or etching for evaporating or etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32366Localised processing
    • H01J37/32385Treating the edge of the workpieces
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67242Apparatus for monitoring, sorting or marking
    • H01L21/67253Process monitoring, e.g. flow or thickness monitoring

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Abstract

The present invention provides a wafer edge processing device, which includes a reaction chamber. A lower electrode assembly in the reaction chamber includes a lower edge ring and a base, and an upper electrode assembly in the reaction chamber includes an upper edge ring and an upper cover plate. A device under test is a calibration wafer or a wafer to be processed. The device under test includes a first device under test. An edge area of the device under test is located between the upper edge ring and the lower edge ring. The wafer edge processing device further includes: a first group of sensors disposed in the upper electrode assembly, in which the first group of sensors includes at least three sensors arranged at intervals along a circumferential direction of the upper electrode assembly for measuring a first distance between the first group of sensors and the first device under test; and a calculation unit configured to determine whether the first device under test is parallel to the upper edge ring based on a measurement result of the first group of sensors. The present invention also provides an operating method of a wafer edge processing device.

Description

晶圓邊緣處理裝置及操作方法Wafer edge processing device and operation method

本發明涉及半導體設備領域,特別涉及一種晶圓邊緣處理裝置及操作方法。The present invention relates to the field of semiconductor equipment, and more particularly to a wafer edge processing device and an operating method.

在半導體製造中,涉及多道工序,每道工序都是由一定的設備和工藝來完成的。其中,蝕刻工藝是半導體製造中一種重要的工藝,如電漿蝕刻工藝。電漿蝕刻工藝是利用反應氣體在獲得能量後產生電漿,通過物理轟擊和化學反應對待處理的晶圓進行蝕刻。In semiconductor manufacturing, there are many processes involved, and each process is completed by certain equipment and processes. Among them, etching process is an important process in semiconductor manufacturing, such as plasma etching process. Plasma etching process uses reactive gas to generate plasma after obtaining energy, and etches the wafer to be processed through physical bombardment and chemical reaction.

在電漿蝕刻過程中,晶圓邊緣區域的蝕刻條件和晶圓中央區域的蝕刻條件(包括:電漿密度分佈、射頻電場、溫度分佈等)差別較大。鑒於此,業內引入了邊緣蝕刻工藝,具體的,將晶圓放置於邊緣蝕刻裝置中,產生的電漿對晶圓邊緣區域進行蝕刻,同時儘量避免對晶圓中央區域的蝕刻。During the plasma etching process, the etching conditions at the edge of the wafer are quite different from those at the center of the wafer (including plasma density distribution, RF electric field, temperature distribution, etc.). In view of this, the industry has introduced the edge etching process. Specifically, the wafer is placed in the edge etching device, and the plasma generated etches the edge of the wafer, while trying to avoid etching the center of the wafer.

邊緣蝕刻裝置包括一真空反應腔,反應腔內設有上電極組件和下電極組件,傳入反應腔內的待處理晶圓放置在下電極組件上。通常下電極組件被固定,因此晶圓與上電極組件之間的平行度以及同心度決定了晶圓邊緣蝕刻的尺寸範圍及效果。可以通過判別晶圓邊緣蝕刻後的圖案偏移,發現邊緣蝕刻的尺寸偏差,然後再對上電極組件進行調整,這樣重複多次,直至晶圓邊緣蝕刻的效果達到要求。調整過程中所使用的晶圓都將報廢,不僅增加晶圓的生產成本還降低晶圓的生產效率。The edge etching device includes a vacuum reaction chamber, in which an upper electrode assembly and a lower electrode assembly are arranged. The wafer to be processed is transferred into the reaction chamber and placed on the lower electrode assembly. Usually, the lower electrode assembly is fixed, so the parallelism and concentricity between the wafer and the upper electrode assembly determine the size range and effect of the wafer edge etching. The size deviation of the edge etching can be found by judging the pattern offset after the wafer edge is etched, and then the upper electrode assembly is adjusted. This is repeated many times until the wafer edge etching effect meets the requirements. The wafers used in the adjustment process will be scrapped, which not only increases the production cost of the wafer but also reduces the production efficiency of the wafer.

邊緣蝕刻工藝中,晶圓與上電極組件之間的間距通常較小。一些晶圓在某些工藝中(如沉積等),會稍有翹曲和/或隆起。如果晶圓過於不平,則會意外碰到上電極組件,由此導致損壞晶圓和/或上電極組件。因此,檢測晶圓的翹曲程度非常必要,以便在邊緣蝕刻工藝開始之前為上電極組件與晶圓設置合理的間距。During edge etching, the spacing between the wafer and the top electrode assembly is usually small. Some wafers will be slightly warped and/or bulged during certain processes (e.g., deposition, etc.). If the wafer is too uneven, it may accidentally hit the top electrode assembly, thus damaging the wafer and/or the top electrode assembly. Therefore, it is necessary to detect the degree of wafer warpage in order to set a reasonable spacing between the top electrode assembly and the wafer before the edge etching process begins.

如何在不打開反應腔的情況下,測量待處理晶圓與上邊緣環之間的平行度、同心度,以及晶圓的翹曲程度,提高晶圓邊緣蝕刻的成品率,是目前業內亟需解決的問題。How to measure the parallelism and concentricity between the wafer to be processed and the upper edge ring, as well as the curvature of the wafer without opening the reaction chamber, so as to improve the yield of wafer edge etching, is a problem that urgently needs to be solved in the industry.

本發明的目的是提供一種晶圓邊緣處理裝置及操作方法,能夠保證晶圓與上邊緣環的平行度與同心度中的至少一個,精確控制晶圓邊緣蝕刻的尺寸,提高晶圓邊緣蝕刻的成品率及生產效率。同時本發明還能夠檢測晶圓的翹曲程度與翹曲方向,有助於為上電極組件與晶圓設置合理的間距。The purpose of the present invention is to provide a wafer edge processing device and operation method, which can ensure at least one of the parallelism and concentricity of the wafer and the upper edge ring, accurately control the size of the wafer edge etching, and improve the yield and production efficiency of the wafer edge etching. At the same time, the present invention can also detect the degree and direction of the warp of the wafer, which is helpful to set a reasonable distance between the upper electrode assembly and the wafer.

為了達到上述目的,本發明提供一種晶圓邊緣處理裝置,所述晶圓邊緣處理裝置包括反應腔,所述反應腔內設有下電極組件和上電極組件;所述下電極組件用於承載待測件,所述下電極組件包括下邊緣環和基座,所述上電極組件包括上邊緣環和與所述基座相對設置的上蓋板;所述待測件為校準晶圓或待處理晶圓,所述待測件包括第一待測件,所述待測件的邊緣區域位於所述上邊緣環和下邊緣環之間; 所述晶圓邊緣處理裝置還包括: 設置在上電極組件中的第一組感測器,所述第一組感測器包括至少三個沿上電極組件的周向間隔排佈的感測器,用於測量所述第一組感測器與第一待測件之間的第一距離,測得的多個第一距離值作為第一測量資料; 計算單元,其基於所述第一測量資料判斷第一待測件與所述上邊緣環是否平行,當平行時,所述多個第一距離值的兩兩差值均小於第一預設閾值。 In order to achieve the above-mentioned purpose, the present invention provides a wafer edge processing device, the wafer edge processing device includes a reaction chamber, the reaction chamber is provided with a lower electrode assembly and an upper electrode assembly; the lower electrode assembly is used to carry a test piece, the lower electrode assembly includes a lower edge ring and a base, the upper electrode assembly includes an upper edge ring and an upper cover plate arranged opposite to the base; the test piece is a calibration wafer or a wafer to be processed, the test piece includes a first test piece, and the edge area of the test piece is located between the upper edge ring and the lower edge ring; The wafer edge processing device also includes: A first set of sensors is arranged in the upper electrode assembly, the first set of sensors includes at least three sensors arranged at intervals along the circumference of the upper electrode assembly, and is used to measure the first distance between the first set of sensors and the first test piece, and the measured multiple first distance values are used as the first measurement data; A calculation unit determines whether the first test piece and the upper edge ring are parallel based on the first measurement data, and when they are parallel, the difference between the multiple first distance values is less than the first preset threshold.

可選的,所述第一組感測器位於所述上邊緣環中。Optionally, the first set of sensors are located in the upper edge ring.

可選的,所述第一待測件的至少一個表面的邊緣區域為平面結構。Optionally, an edge region of at least one surface of the first test piece is a planar structure.

可選的,所述待測件還包括第二待測件,所述第二待測件與所述上邊緣環平行,所述第一組感測器還用於測量所述第一組感測器與第二待測件的特徵結構之間的第二距離,測得的多個第二距離值作為第二測量資料,其中,第一待測件與第二待測件為同一待測件或不同待測件,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造;所述計算單元基於所述第二測量資料判斷所述上邊緣環與第二待測件是否同心,當同心時,所述多個第二距離值的兩兩差值均小於第二預設閾值。Optionally, the piece to be tested further includes a second piece to be tested, which is parallel to the upper edge ring, and the first group of sensors is further used to measure a second distance between the first group of sensors and a characteristic structure of the second piece to be tested, and the measured multiple second distance values are used as second measurement data, wherein the first piece to be tested and the second piece to be tested are the same piece to be tested or different pieces to be tested, and the characteristic structure is a local structure including a surface inclined relative to the upper edge ring; the calculation unit determines whether the upper edge ring and the second piece to be tested are concentric based on the second measurement data, and when they are concentric, the difference between the multiple second distance values is less than a second preset threshold.

可選的,第二待測件的至少一個表面的邊緣區域包括所述特徵結構。Optionally, an edge region of at least one surface of the second test piece includes the characteristic structure.

可選的,第一待測件和第二待測件均為第一校準晶圓,第一校準晶圓的一個表面的邊緣區域為平面結構,另一個表面的邊緣區域包括所述特徵結構。Optionally, the first device to be tested and the second device to be tested are both first calibration wafers, an edge region of one surface of the first calibration wafer is a planar structure, and an edge region of another surface includes the characteristic structure.

可選的,所述特徵結構為倒角結構或V型槽結構。Optionally, the characteristic structure is a chamfered structure or a V-groove structure.

可選的,所述第一組感測器位於所述上蓋板中。Optionally, the first group of sensors are located in the upper cover.

可選的,第一待測件的至少一個表面的中央區域為平面結構。Optionally, a central area of at least one surface of the first test piece is a planar structure.

可選的,所述待測件還包括第三待測件,所述第三待測件與所述上邊緣環平行,所述第一組感測器還用於測量所述第一組感測器與第三待測件的特徵結構之間的距離,測得的多個第三距離值作為第三測量資料,其中第一待測件與第三待測件為同一待測件或不同待測件,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造;所述計算單元基於所述第三測量資料判斷所述上邊緣環與第三待測件是否同心,當同心時,所述多個第三距離值的兩兩差值均小於第三預設閾值。Optionally, the test piece further includes a third test piece, which is parallel to the upper edge ring, and the first group of sensors is further used to measure the distance between the first group of sensors and a characteristic structure of the third test piece, and the measured multiple third distance values are used as third measurement data, wherein the first test piece and the third test piece are the same test piece or different test pieces, and the characteristic structure is a local structure including a surface inclined relative to the upper edge ring; the calculation unit determines whether the upper edge ring and the third test piece are concentric based on the third measurement data, and when they are concentric, the difference between each two of the multiple third distance values is less than a third preset threshold.

可選的,第三待測件的至少一個表面的中央區域包括所述特徵結構。Optionally, a central area of at least one surface of the third test piece includes the characteristic structure.

可選的,第一待測件和第三待測件均為第二校準晶圓,第二校準晶圓的一個表面的中央區域為平面結構,另一個表面的中央區域包括所述特徵結構。Optionally, the first DUT and the third DUT are both second calibration wafers, a central area of one surface of the second calibration wafer is a planar structure, and a central area of another surface includes the characteristic structure.

可選的,所述特徵結構為倒圓臺狀通孔、倒圓臺狀盲孔或截面為V形的環形槽。Optionally, the characteristic structure is an inverted frustum-shaped through hole, an inverted frustum-shaped blind hole, or an annular groove with a V-shaped cross section.

可選的,所述第一待測件與所述上邊緣環平行,所述第一待測件包含特徵結構,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造,所述晶圓邊緣處理裝置還包括: 設置在上電極組件中的第二組感測器,所述第二組感測器包括至少三個沿上電極組件的周向間隔排佈的感測器,用於測量所述第二組感測器與第一待測件的特徵結構之間的第四距離,測得的多個第四距離值作為第四測量資料; 計算單元基於所述第四測量資料判斷所述第一待測件與所述上邊緣環是否同心,當同心時,所述多個第四距離值的兩兩差值均小於第四預設閾值。 Optionally, the first piece to be tested is parallel to the upper edge ring, the first piece to be tested includes a characteristic structure, the characteristic structure is a local structure including a surface inclined relative to the upper edge ring, and the wafer edge processing device further includes: A second group of sensors arranged in the upper electrode assembly, the second group of sensors including at least three sensors arranged at intervals along the circumference of the upper electrode assembly, used to measure the fourth distance between the second group of sensors and the characteristic structure of the first piece to be tested, and the measured multiple fourth distance values are used as fourth measurement data; The calculation unit determines whether the first piece to be tested and the upper edge ring are concentric based on the fourth measurement data, and when they are concentric, the difference between the multiple fourth distance values is less than the fourth preset threshold.

可選的,所述第一組感測器位於所述上邊緣環中,所述第二組感測器位於所述上蓋板中;或者,所述第一組感測器位於所述上蓋板中,所述第二組感測器位於所述上邊緣環中。Optionally, the first group of sensors is located in the upper edge ring, and the second group of sensors is located in the upper cover plate; or, the first group of sensors is located in the upper cover plate, and the second group of sensors is located in the upper edge ring.

可選的,第一待測件的邊緣區域為平面結構,且同一表面的中央區域包括所述特徵結構;或者,第一待測件的邊緣區域包括所述特徵結構,且同一表面的中央區域為平面結構。Optionally, the edge region of the first device to be tested is a planar structure, and the central region of the same surface includes the characteristic structure; or, the edge region of the first device to be tested includes the characteristic structure, and the central region of the same surface is a planar structure.

可選的,計算單元基於所述第一組感測器和第二組感測器測得的與待處理晶圓的距離資料完成判斷待處理晶圓的翹曲方向和計算待處理晶圓的翹曲度中的至少一項。Optionally, the calculation unit determines at least one of the warp direction of the wafer to be processed and calculates the warp of the wafer to be processed based on the distance data from the wafer to be processed measured by the first group of sensors and the second group of sensors.

可選的,所述晶圓邊緣處理裝置為邊緣蝕刻裝置或邊緣沉積裝置。Optionally, the wafer edge processing device is an edge etching device or an edge deposition device.

可選地,所述上蓋板和所述基座中的至少一個具有凹入表面。Optionally, at least one of the upper cover plate and the base has a concave surface.

本發明還提供一種如本發明所述的晶圓邊緣處理裝置的操作方法,所述操作方法包括: 步驟S1,計算單元基於第一測量資料判斷待測件與所述上邊緣環是否平行,根據判斷結果調整上電極組件和下電極組件中的至少一個,直至兩者平行。 The present invention also provides an operating method of the wafer edge processing device as described in the present invention, the operating method comprising: Step S1, the computing unit determines whether the test piece is parallel to the upper edge ring based on the first measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are parallel.

可選的,所述操作方法在步驟S1之後還包括: 步驟S2,計算單元基於第二測量資料、第三測量資料或第四測量資料判斷待測件與所述上邊緣環是否同心,根據判斷結果調整上電極組件和下電極組件中的至少一個,直至兩者同心; 其中,所述第二測量資料由多個第二距離值組成,第二距離值是第一組感測器位於上邊緣環中時,第一組感測器測得的第一組感測器與第二待測件之間的特徵結構之間的第二距離,第二待測件與上邊緣環平行; 所述第三測量資料由多個第三距離值組成,第三距離值是第一組感測器位於上蓋板中時,第一組感測器測得的第一組感測器與第三待測件的特徵結構之間的第三距離,第三待測件與上邊緣環平行; 所述第四測量資料由多個第四距離值組成,第四距離值是上電極組件中的第二組感測器測得的第二組感測器與第一待測件的特徵結構之間的第四距離,第一待測件與上邊緣環平行; 所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造。 Optionally, the operation method further includes after step S1: Step S2, the computing unit determines whether the DUT is concentric with the upper edge ring based on the second measurement data, the third measurement data or the fourth measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are concentric; Wherein, the second measurement data is composed of a plurality of second distance values, and the second distance value is the second distance between the characteristic structure between the first group of sensors and the second DUT measured by the first group of sensors when the first group of sensors is located in the upper edge ring, and the second DUT is parallel to the upper edge ring; The third measurement data is composed of a plurality of third distance values, the third distance value is the third distance between the first group of sensors and the characteristic structure of the third test piece measured by the first group of sensors when the first group of sensors is located in the upper cover plate, and the third test piece is parallel to the upper edge ring; The fourth measurement data is composed of a plurality of fourth distance values, the fourth distance value is the fourth distance between the second group of sensors and the characteristic structure of the first test piece measured by the second group of sensors in the upper electrode assembly, and the first test piece is parallel to the upper edge ring; The characteristic structure is a local structure including a surface inclined relative to the upper edge ring.

可選的,所述操作方法在步驟S1之後還包括: 步驟S3,計算單元基於平行後測得的第一測量資料調節上電極組件與待測件的間距。 Optionally, the operation method further includes after step S1: Step S3, the calculation unit adjusts the distance between the upper electrode assembly and the object to be tested based on the first measurement data measured after parallelization.

可選的,所述操作方法在步驟S2之後還包括: 步驟S4,計算單元基於第一測量資料、第二測量資料、第三測量資料和第四測量資料中的至少一個調節上電極組件與待測件的間距。 Optionally, the operation method further includes after step S2: Step S4, the calculation unit adjusts the distance between the upper electrode assembly and the device to be tested based on at least one of the first measurement data, the second measurement data, the third measurement data and the fourth measurement data.

與現有技術相比,本發明的晶圓邊緣處理裝置及操作方法的有益效果在於:Compared with the prior art, the wafer edge processing device and operation method of the present invention have the following beneficial effects:

1)本發明將校準晶圓和/或待處理晶圓作為待測件,充分利用待測件自身的平面結構、特徵結構,在不打開真空反應腔的前提下,自動測量待測件與上邊緣環的平行度、同心度,實現精確控制晶圓邊緣蝕刻的尺寸,保證了晶圓邊緣蝕刻的精度。本發明不受晶圓類型的限制,適用性強。通過本發明無需進行流片試驗,也無需基於晶圓進行邊緣蝕刻後的圖案偏移來發現蝕刻的尺寸偏差,因而本發明大大節約了晶圓邊緣蝕刻的生產成本,且提高了晶圓邊緣蝕刻的生產效率。1) The present invention uses the calibration wafer and/or the wafer to be processed as the test piece, fully utilizing the planar structure and characteristic structure of the test piece itself, and automatically measures the parallelism and concentricity between the test piece and the upper edge ring without opening the vacuum reaction chamber, thereby achieving precise control of the size of the wafer edge etching and ensuring the accuracy of the wafer edge etching. The present invention is not limited by the wafer type and has strong applicability. The present invention does not require wafer tape-out testing, nor does it require the pattern offset after the wafer edge is etched to detect the size deviation of the etching. Therefore, the present invention greatly saves the production cost of wafer edge etching and improves the production efficiency of wafer edge etching.

2)本發明還能夠在不打開真空反應腔的前提下,即時判斷晶圓的翹曲程度與翹曲方向。基於本發明對晶圓翹曲程度和方向的判斷結果,可以在邊緣蝕刻工藝開始之前為上電極組件與晶圓設置一個合理的間距,不僅有效避免晶圓在工藝中碰到上電極組件,還能夠儘量避免對晶圓中央區域的蝕刻。2) The present invention can also instantly determine the degree and direction of the wafer warp without opening the vacuum reaction chamber. Based on the results of the present invention on the degree and direction of the wafer warp, a reasonable distance can be set between the upper electrode assembly and the wafer before the edge etching process begins, which not only effectively prevents the wafer from hitting the upper electrode assembly during the process, but also can avoid etching the central area of the wafer as much as possible.

3)本發明中用於測量平行度的一組感測器還能夠用於測量同心度;測量平行度和同心度的多組感測器能夠共同用於測量晶圓的翹曲程度和翹曲方向;通過複用感測器,減少了感測器的使用數量、降低了生產成本,同時也降低了安裝感測器的複雜度。3) In the present invention, a set of sensors used to measure parallelism can also be used to measure concentricity; multiple sets of sensors for measuring parallelism and concentricity can be used together to measure the degree and direction of warp of a wafer; by reusing sensors, the number of sensors used is reduced, the production cost is reduced, and the complexity of installing sensors is also reduced.

下面將結合本發明實施例中的圖式,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出進步性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making progressive labor are within the scope of protection of the present invention.

應當理解,當在本說明書和所附請求項中使用時,術語「包括」指示所描述特徵、整體、步驟、操作、元素和/或組件的存在,但並不排除一個或多個其它特徵、整體、步驟、操作、元素、組件和/或其集合的存在或添加。It should be understood that when used in this specification and the appended claims, the term "comprising" indicates the presence of described features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or combinations thereof.

還應當理解,在此本申請說明書中所使用的術語僅僅是出於描述特定實施例的目的而並不意在限制本申請。如在本申請說明書和所附請求項中所使用的那樣,除非上下文清楚地指明其它情況,否則單數形式的「一」、「一個」及「該」意在包括複數形式。It should also be understood that the terms used in this specification are for the purpose of describing specific embodiments only and are not intended to limit the present application. As used in this specification and the appended claims, the singular forms "a", "an", and "the" are intended to include plural forms unless the context clearly indicates otherwise.

還應當進一步理解,在本申請說明書和所附請求項書中使用的術語「和/或」是指相關聯列出的項中的一個或多個的任何組合以及所有可能組合,並且包括這些組合。It should be further understood that the term "and/or" used in this application specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

如在本說明書和所附請求項中所使用的那樣,術語「如果」可以依據上下文被解釋為「當...時」或「一旦」或「回應於確定」或「回應於檢測到」。類似地,短語「如果確定」或「如果檢測到[所描述條件或事件]」可以依據上下文被解釋為意指「一旦確定」或「回應於確定」或「一旦檢測到[所描述條件或事件]」或「回應於檢測到[所描述條件或事件]」。As used in this specification and the appended claims, the term "if" may be interpreted as "when" or "upon" or "in response to determining" or "in response to detecting," depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" may be interpreted as meaning "upon determination" or "in response to determining" or "upon detection of [described condition or event]" or "in response to detecting [described condition or event]," depending on the context.

另外,在本申請的描述中,術語「第一」、「第二」、「第三」等僅用於區分描述,而不能理解為指示或暗示相對重要性。In addition, in the description of the present application, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

實施例一Embodiment 1

圖1為本發明的晶圓邊緣處理裝置10的示意圖。所述晶圓邊緣處理裝置10為電漿邊緣蝕刻裝置,其包括:真空的反應腔100、計算單元(圖中未示出)和第一組感測器110。1 is a schematic diagram of a wafer edge processing device 10 of the present invention. The wafer edge processing device 10 is a plasma edge etching device, which includes: a vacuum reaction chamber 100, a calculation unit (not shown in the figure) and a first set of sensors 110.

如圖1所示,所述反應腔100的側壁設置一晶圓傳輸口120,用於實現晶圓W在反應腔100內外之間傳輸。反應腔內設有下電極組件和上電極組件,其中至少一個可移動。接下來以移動上電極組件介紹本發明,然而可以理解的是,也可以移動下電極組件,或者既移動上電極組件又移動下電極組件。所述下電極組件包括:基座131和下邊緣環132。所述基座131設置在反應腔內底部,傳送結構通過晶圓傳輸口120將待處理晶圓W或校準晶圓放置在下電極組件上。待處理晶圓W或校準晶圓作為待測件可置於基座131或下邊緣環132或下電極組件的其他部分上,本發明對此不做限制。接下來,以待測件置於基座131上為例介紹本發明。As shown in FIG1 , a wafer transfer port 120 is provided on the side wall of the reaction chamber 100 for transferring the wafer W between the inside and outside of the reaction chamber 100. A lower electrode assembly and an upper electrode assembly are provided in the reaction chamber, at least one of which is movable. Next, the present invention is introduced by moving the upper electrode assembly, but it is understandable that the lower electrode assembly can also be moved, or both the upper electrode assembly and the lower electrode assembly can be moved. The lower electrode assembly includes: a base 131 and a lower edge ring 132. The base 131 is provided at the bottom of the reaction chamber, and the transfer structure places the wafer W to be processed or the calibration wafer on the lower electrode assembly through the wafer transfer port 120. The wafer to be processed W or the calibration wafer as the test piece can be placed on the base 131 or the lower edge ring 132 or other parts of the lower electrode assembly, and the present invention is not limited to this. Next, the present invention is introduced by taking the test piece placed on the base 131 as an example.

所述下邊緣環132圍繞在基座131的外周。所述上電極組件位於反應腔100的頂部,其包含:上蓋板141和上邊緣環142。在一個實施方式中,上蓋板141為介質板。所述上蓋板141位於基座131上方並與基座131相對,所述上邊緣環142圍繞在上蓋板141的外周並與上蓋板141同心。本實施例中的上電極組件還包含上設施板143,所述上蓋板141和上邊緣環142安裝在所述上設施板143的底部。可選的,上蓋板141和上邊緣環142的下表面平行。晶圓W被虛擬劃分為中央區域和圍繞所述中央區域的邊緣區域,晶圓W的邊緣區域位於上邊緣環142與下邊緣環132之間。The lower edge ring 132 surrounds the periphery of the base 131. The upper electrode assembly is located at the top of the reaction chamber 100, and includes: an upper cover plate 141 and an upper edge ring 142. In one embodiment, the upper cover plate 141 is a dielectric plate. The upper cover plate 141 is located above the base 131 and opposite to the base 131, and the upper edge ring 142 surrounds the periphery of the upper cover plate 141 and is concentric with the upper cover plate 141. The upper electrode assembly in this embodiment also includes an upper facility plate 143, and the upper cover plate 141 and the upper edge ring 142 are installed at the bottom of the upper facility plate 143. Optionally, the lower surfaces of the upper cover plate 141 and the upper edge ring 142 are parallel. The wafer W is virtually divided into a central region and an edge region surrounding the central region. The edge region of the wafer W is located between the upper edge ring 142 and the lower edge ring 132 .

處理氣體通過上電極組件的邊緣擴散到晶圓W的邊緣區域附近。至少一射頻電源(圖中未示出)通過匹配網路(圖中未示出)施加到上邊緣環142和下邊緣環132的至少之一,從而在上邊緣環142與下邊緣環132之間產生大的電場,用以將處理氣體解離為電漿。電漿中含有大量的電子、離子、激發態的原子、分子和自由基等活性粒子,上述活性粒子可以和待處理晶圓W的邊緣區域發生多種物理轟擊和/或化學反應,使得晶圓W的邊緣區域的形貌發生改變,即完成邊緣蝕刻過程。The processing gas diffuses to the edge area of the wafer W through the edge of the upper electrode assembly. At least one RF power source (not shown in the figure) is applied to at least one of the upper edge ring 142 and the lower edge ring 132 through a matching network (not shown in the figure), thereby generating a large electric field between the upper edge ring 142 and the lower edge ring 132 to dissociate the processing gas into plasma. The plasma contains a large number of active particles such as electrons, ions, excited atoms, molecules and free radicals. The above active particles can undergo a variety of physical bombardments and/or chemical reactions with the edge area of the wafer W to be processed, so that the morphology of the edge area of the wafer W changes, that is, the edge etching process is completed.

如圖1所示,晶圓邊緣蝕刻過程中,上蓋板141與晶圓W具有一個較小的間隙(例如小於等於20mm,此僅作為示例,不作為本發明的限制),以減少進入上蓋板141與晶圓W之間的電漿,避免對晶圓W的中央區域進行蝕刻。本實施例中,沿上邊緣環142的周向方向,在上邊緣環142的底部設有第一環形凸緣1421。沿下邊緣環132的周向方向,在下邊緣環132的頂部設有第二環形凸緣1321(與第一環形凸緣1421相對),晶圓W的邊緣區域能夠被蝕刻的範圍位於第一環形凸緣1421和第二環形凸緣1321的外側。通過第一環形凸緣1421、第二環形凸緣1321還能夠防止上蓋板141底部的外周、基座頂部的外周暴露在電漿中。在優選的實施例中,第一環形凸緣1421的底面與上蓋板141的底面平齊,第二環形凸緣1321的頂面與基座131的頂面平齊。As shown in FIG. 1 , during the wafer edge etching process, the upper cover plate 141 and the wafer W have a small gap (e.g., less than or equal to 20 mm, which is only an example and not a limitation of the present invention) to reduce the plasma entering between the upper cover plate 141 and the wafer W and avoid etching the central area of the wafer W. In this embodiment, a first annular flange 1421 is provided at the bottom of the upper edge ring 142 along the circumferential direction of the upper edge ring 142 . Along the circumferential direction of the lower edge ring 132, a second annular flange 1321 (opposite to the first annular flange 1421) is provided at the top of the lower edge ring 132, and the edge area of the wafer W can be etched outside the first annular flange 1421 and the second annular flange 1321. The first annular flange 1421 and the second annular flange 1321 can also prevent the outer periphery of the bottom of the upper cover plate 141 and the outer periphery of the top of the base from being exposed to plasma. In a preferred embodiment, the bottom surface of the first annular flange 1421 is flush with the bottom surface of the upper cover plate 141 , and the top surface of the second annular flange 1321 is flush with the top surface of the base 131 .

晶圓W與上電極組件之間的平行度以及同心度決定了晶圓邊緣蝕刻的範圍及效果。因此需要在邊緣蝕刻開始之前,測量上電極組件與放置在基座131上的晶圓W之間的平行度以及同心度,並基於測量結果調整上電極組件和下電極組件中的至少一個,實現精確控制晶圓邊緣蝕刻的尺寸,保證晶圓邊緣蝕刻的精度。The parallelism and concentricity between the wafer W and the upper electrode assembly determine the range and effect of the wafer edge etching. Therefore, it is necessary to measure the parallelism and concentricity between the upper electrode assembly and the wafer W placed on the base 131 before the edge etching begins, and adjust at least one of the upper electrode assembly and the lower electrode assembly based on the measurement results to achieve precise control of the size of the wafer edge etching and ensure the accuracy of the wafer edge etching.

本發明中將待處理晶圓W、校準晶圓中的至少一個作為待測件,通過傳送機構將所述待測件放置在基座131上(基座131上一次只放置一個待測件),並通過感測器測量待測件與感測器之間的距離,基於所得的測量結果判斷基座131上的待測件與上電極組件是否平行/同心。值得一提的是,本發明所聲稱的感測器測量待測件與感測器之間的距離,基於所得的測量結果判斷下電極組件上的待測件與上電極組件是否平行/同心,包含通過感測器測量待測件與感測器之間的距離後,將該距離轉換為上電極組件中任意部分(如上蓋板和上邊緣環等)與待測件之間的距離,然後再基於轉換得到的距離判斷待測件與上電極組件是否平行/同心這種實施方式。In the present invention, at least one of the wafer to be processed W and the calibration wafer is used as a test piece, and the test piece is placed on the base 131 through a conveying mechanism (only one test piece is placed on the base 131 at a time), and the distance between the test pieces and the sensors is measured by a sensor. Based on the measurement results, it is determined whether the test piece on the base 131 is parallel/concentric with the upper electrode assembly. It is worth mentioning that the sensor claimed in the present invention measures the distance between the device to be tested and the sensor, and judges whether the device to be tested on the lower electrode assembly is parallel/concentric with the upper electrode assembly based on the measurement result, including measuring the distance between the device to be tested and the sensor by the sensor, converting the distance into the distance between any part of the upper electrode assembly (such as the upper cover plate and the upper edge ring, etc.) and the device to be tested, and then judging whether the device to be tested and the upper electrode assembly are parallel/concentric based on the converted distance.

需要說明的是,所述校準晶圓與待處理晶圓W的品質和尺寸的差異足夠小,通過傳送機構將校準晶圓放置在基座131上,校準晶圓的放置位置與待處理晶圓W在基座131的放置位置對應。所述放置位置對應是指:傳送機構傳送校準晶圓時的運行軌跡與傳送待處理晶圓W時的運行軌跡相同。因此,基於對校準晶圓的測量結果判斷校準晶圓與上電極組件平行/同心時,可以得知後繼傳送至基座131上的待處理晶圓W也與上電極組件平行/同心。It should be noted that the difference in quality and size between the calibration wafer and the wafer to be processed W is small enough, and the calibration wafer is placed on the base 131 by the conveying mechanism, and the placement position of the calibration wafer corresponds to the placement position of the wafer to be processed W on the base 131. The placement position correspondence means that the running trajectory of the conveying mechanism when conveying the calibration wafer is the same as the running trajectory when conveying the wafer to be processed W. Therefore, when it is determined based on the measurement result of the calibration wafer that the calibration wafer is parallel/concentric with the upper electrode assembly, it can be known that the wafer to be processed W subsequently conveyed to the base 131 is also parallel/concentric with the upper electrode assembly.

本實施例中,所述第一組感測器110設置在上邊緣環142中。第一組感測器110包括至少三個沿上電極組件的周向間隔均勻排佈的感測器。可選地,多個感測器也可以沿上電極組件的周向間隔不均勻的排佈。通過第一組感測器110分別測量傳送至基座131上的第一待測件161、第二待測件162與各感測器之間的距離。其中,第一待測件161、第二待測件162為不同的待測件。In this embodiment, the first group of sensors 110 is disposed in the upper edge ring 142. The first group of sensors 110 includes at least three sensors that are evenly spaced along the circumference of the upper electrode assembly. Optionally, multiple sensors can also be unevenly spaced along the circumference of the upper electrode assembly. The distances between the first test piece 161 and the second test piece 162 transmitted to the base 131 and each sensor are measured by the first group of sensors 110. The first test piece 161 and the second test piece 162 are different test pieces.

第一待測件161的至少一個表面的邊緣區域具有平面結構。本實施例中,如圖2所示,第一待測件161具有相對的第一表面1611和第二表面1612,第一表面1611、第二表面1612的邊緣區域均具有平面結構。當第二表面1612與基座131接觸,各感測器的測量點均落在第一表面1611的邊緣區域的平面結構上。或者,第一表面1611為與基座131接觸的平面,各感測器的測量點均落在第二表面1612的邊緣區域的平面結構上。第一組感測器110通過對平面結構測距獲得多個第一距離值,測得的多個第一距離值作為第一測量資料。The edge area of at least one surface of the first test piece 161 has a planar structure. In this embodiment, as shown in FIG. 2 , the first test piece 161 has a first surface 1611 and a second surface 1612 relative to each other, and the edge areas of the first surface 1611 and the second surface 1612 both have a planar structure. When the second surface 1612 is in contact with the base 131, the measurement points of each sensor fall on the planar structure of the edge area of the first surface 1611. Alternatively, the first surface 1611 is a plane in contact with the base 131, and the measurement points of each sensor fall on the planar structure of the edge area of the second surface 1612. The first group of sensors 110 obtains a plurality of first distance values by measuring the distance of the planar structure, and the measured plurality of first distance values are used as the first measurement data.

計算單元基於所述第一測量資料判斷第一待測件161與上邊緣環142是否平行,並根據判斷結果調整上電極組件,直至第一待測件161平行於上邊緣環142。當平行時,第一測量資料中的任意兩個第一距離值的差值小於第一預設閾值。在一個實施方式中,第一預設閾值為0.5mm;更優選的,第一預設閾值為0.1mm。以上第一預設閾值不作為本發明的限制,技術人員可以根據實際需要設置第一預設閾值。在一些實施方式中,計算單元還基於第一待測件161與上邊緣環142平行後測得的第一測量資料,調節上邊緣環142與第一待測件161的間距,調整後的間距既能夠減少進入上蓋板141與待處理晶圓W之間的電漿,又能夠為待處理晶圓W可能產生的形變預留空間。The calculation unit determines whether the first test piece 161 is parallel to the upper edge ring 142 based on the first measurement data, and adjusts the upper electrode assembly according to the determination result until the first test piece 161 is parallel to the upper edge ring 142. When parallel, the difference between any two first distance values in the first measurement data is less than the first preset threshold. In one embodiment, the first preset threshold is 0.5 mm; more preferably, the first preset threshold is 0.1 mm. The above first preset threshold is not a limitation of the present invention, and the technician can set the first preset threshold according to actual needs. In some embodiments, the computing unit further adjusts the distance between the upper edge ring 142 and the first piece to be tested 161 based on the first measurement data obtained after the first piece to be tested 161 is parallel to the upper edge ring 142. The adjusted distance can reduce the plasma entering between the upper cover plate 141 and the wafer W to be processed, and reserve space for possible deformation of the wafer W to be processed.

第二待測件162具有相對的第一表面1621和第二表面1622,第二待測件162的至少一個表面的邊緣區域具有特徵結構,特徵結構為含有當待測件整體與上邊緣環平行時相對於上邊緣環傾斜的表面的局部構造。本實施例中的特徵結構為倒角結構。本實施例中,如圖3所示,第一表面1621、第二表面1622的邊緣區域均具有倒圓角結構。在另一個實施例中,第一表面1621、第二表面1622的邊緣區域均具有倒斜角結構。The second test piece 162 has a first surface 1621 and a second surface 1622 opposite to each other. The edge region of at least one surface of the second test piece 162 has a characteristic structure, and the characteristic structure is a local structure containing a surface that is inclined relative to the upper edge ring when the test piece is parallel to the upper edge ring as a whole. The characteristic structure in this embodiment is a chamfered structure. In this embodiment, as shown in FIG. 3, the edge regions of the first surface 1621 and the second surface 1622 both have a rounded structure. In another embodiment, the edge regions of the first surface 1621 and the second surface 1622 both have a chamfered structure.

通過調整上電極組件使得第一待測件161與上邊緣環142平行後,易於理解的,後繼傳入基座131上的第二待測件162也與上邊緣環142平行。第一組感測器110還用於測量各感測器與第二待測件162的特徵結構之間的第二距離。當第二待測件162的第一表面1621與基座131接觸時,第一組感測器110中的各感測器的測量點均落在第二表面1622的倒角結構上。或者當第二待測件162的第二表面1622與基座131接觸,第一組感測器110中的各感測器的測量點均落在第一表面1621的倒角結構上。第一組感測器110通過對倒角結構測距測得多個第二距離值,測得的多個第二距離值作為第二測量資料。計算單元基於所述第二測量資料判斷上邊緣環142與第二待測件162是否同心,當同心時,第二測量資料中的任意兩個第二距離值的差值小於第二預設閾值。在一個實施方式中,第二預設閾值為0.5mm;更優選的,第二預設閾值為0.1mm。以上第二預設閾值不作為本發明的限制,技術人員可以根據實際需要設置第二預設閾值。After adjusting the upper electrode assembly so that the first DUT 161 is parallel to the upper edge ring 142, it is easy to understand that the second DUT 162 subsequently transferred to the base 131 is also parallel to the upper edge ring 142. The first group of sensors 110 is also used to measure the second distance between each sensor and the characteristic structure of the second DUT 162. When the first surface 1621 of the second DUT 162 contacts the base 131, the measurement points of each sensor in the first group of sensors 110 all fall on the chamfered structure of the second surface 1622. Or when the second surface 1622 of the second DUT 162 contacts the base 131, the measurement points of each sensor in the first group of sensors 110 all fall on the chamfered structure of the first surface 1621. The first set of sensors 110 measures a plurality of second distance values by measuring the distance of the chamfered structure, and the plurality of second distance values measured are used as the second measurement data. The calculation unit determines whether the upper edge ring 142 and the second test piece 162 are concentric based on the second measurement data. When they are concentric, the difference between any two second distance values in the second measurement data is less than the second preset threshold. In one embodiment, the second preset threshold is 0.5 mm; more preferably, the second preset threshold is 0.1 mm. The above second preset threshold is not a limitation of the present invention, and the technical personnel can set the second preset threshold according to actual needs.

本實施例中,計算單元的內部存儲有一個標準值。計算單元在獲得各感測器對第二待測件162的倒角結構測量的第二距離值後,首先計算各第二距離值與標準值的差值,從而獲取上邊緣環142相對於第二待測件162的大致偏移方向及偏移量。舉例來說,如圖3所示,若一個感測器在a點測得的第二距離值大於標準值,且另一個感測器在b點測得的第二距離值小於標準值,則將上電極組件朝向感測器b的方向平動。In this embodiment, a standard value is stored in the internal memory of the calculation unit. After obtaining the second distance value measured by each sensor on the chamfered structure of the second test piece 162, the calculation unit first calculates the difference between each second distance value and the standard value, thereby obtaining the approximate offset direction and offset of the upper edge ring 142 relative to the second test piece 162. For example, as shown in FIG3, if the second distance value measured by a sensor at point a is greater than the standard value, and the second distance value measured by another sensor at point b is less than the standard value, the upper electrode assembly is translated toward the direction of sensor b.

在一些實施方式中,在實現第一待測件161平行於上邊緣環142之後,計算單元不調整上電極組件與第一待測件161之間的間距。而是在實現第一待測件161與上邊緣環142同心之後,基於測得的第二測量資料調節上電極組件與第一待測件161的間距。In some embodiments, after the first DUT 161 is parallel to the upper edge ring 142, the computing unit does not adjust the distance between the upper electrode assembly and the first DUT 161. Instead, after the first DUT 161 is concentric with the upper edge ring 142, the computing unit adjusts the distance between the upper electrode assembly and the first DUT 161 based on the measured second measurement data.

本實施例中的第一待測件161為待處理晶圓W,第二待測件162為校準晶圓;或者,第一待測件161為校準晶圓,第二待測件162為待處理晶圓W;或者,第一待測件161和第二待測件162為結構不同的兩種校準晶圓;或者,第一待測件161和第二待測件162為結構不同的兩種待處理晶圓W。In this embodiment, the first DUT 161 is a wafer to be processed W, and the second DUT 162 is a calibration wafer; or, the first DUT 161 is a calibration wafer, and the second DUT 162 is a wafer to be processed W; or, the first DUT 161 and the second DUT 162 are two calibration wafers with different structures; or, the first DUT 161 and the second DUT 162 are two wafers to be processed W with different structures.

本實施例利用第一待測件161、第二待測件162自身的結構特點,在不打開真空反應腔100的前提下,自動測量第一待測件161、第二待測件162與上邊緣環142的平行度、同心度,實現精確控制待處理晶圓W的邊緣蝕刻尺寸,保證了邊緣蝕刻的精度。本發明不受晶圓類型的限制,適用性強。通過本發明無需進行流片試驗,也無需基於晶圓W的圖案偏移來發現晶圓邊緣蝕刻的尺寸偏差,因而本發明大大節約了晶圓邊緣蝕刻的生產成本,且提高了晶圓邊緣蝕刻的生產效率。This embodiment utilizes the structural features of the first test piece 161 and the second test piece 162 to automatically measure the parallelism and concentricity of the first test piece 161 and the second test piece 162 and the upper edge ring 142 without opening the vacuum reaction chamber 100, thereby accurately controlling the edge etching size of the wafer W to be processed and ensuring the accuracy of the edge etching. The present invention is not limited by the type of wafer and has strong applicability. The present invention does not require a wafer flow test, nor does it require the size deviation of the wafer edge etching to be discovered based on the pattern offset of the wafer W. Therefore, the present invention greatly saves the production cost of wafer edge etching and improves the production efficiency of wafer edge etching.

本實施例中,第一組感測器110不僅能夠用於測量平行度的還能夠用於測量同心度。通過複用感測器,減少了感測器的使用數量、降低了生產成本,同時也降低了安裝感測器的複雜度。In this embodiment, the first set of sensors 110 can be used not only to measure parallelism but also to measure concentricity. By reusing sensors, the number of sensors used is reduced, the production cost is reduced, and the complexity of installing the sensors is also reduced.

實施例二Embodiment 2

本實施例中,在上電極組件的上邊緣環中設有第一組感測器210。第一組感測器210包括至少三個沿上電極組件的周向間隔均勻排佈的感測器。可選地,多個感測器也可以沿上電極組件的周向間隔不均勻的排佈。如圖4所示,本實施中,第一待測件261具有相對的第一表面2611和第二表面2612,第一表面2611和第二表面2612具有不同的結構。通過第一組感測器210分別測量第一表面2611、第二表面2612與各感測器之間的距離值,判斷第一待測件與上邊緣環之間的平行度、同心度。In this embodiment, a first group of sensors 210 is provided in the upper edge ring of the upper electrode assembly. The first group of sensors 210 includes at least three sensors that are evenly spaced along the circumference of the upper electrode assembly. Optionally, multiple sensors can also be arranged unevenly spaced along the circumference of the upper electrode assembly. As shown in FIG4 , in this embodiment, the first test piece 261 has a first surface 2611 and a second surface 2612 that are opposite to each other, and the first surface 2611 and the second surface 2612 have different structures. The first group of sensors 210 respectively measures the distance values between the first surface 2611, the second surface 2612 and each sensor to determine the parallelism and concentricity between the first test piece and the upper edge ring.

如圖4所示,第一待測件261的第一表面2611的邊緣區域為平面結構,第二表面2612的邊緣區域包括特徵結構。圖4中的特徵結構為倒斜角結構。測量第一待測件261與上邊緣環之間的平行度時,將第一待測件261傳至基座上,並使第一待測件261的第二表面2612與基座接觸,第一組感測器210對第一表面邊緣的平面結構進行測距得到多個第一距離值,多個第一距離值作為第一測量資料。基於第一測量資料判斷第一待測件261是否平行於上邊緣環。調整上電極組件,直至第一待測件261平行於上邊緣環,將第一待測件261傳出反應腔。然後將第一待測件261再次傳入反應腔,並使第一待測件261的第一表面2611與基座接觸,第一組感測器210對第二表面邊緣的倒斜角結構進行測距得到多個第二距離值,多個第二距離值作為第二測量資料。基於第二測量資料判斷第一待測件261與上邊緣環的同心度。As shown in FIG4 , the edge area of the first surface 2611 of the first test piece 261 is a plane structure, and the edge area of the second surface 2612 includes a characteristic structure. The characteristic structure in FIG4 is a chamfered structure. When measuring the parallelism between the first test piece 261 and the upper edge ring, the first test piece 261 is transferred to the base, and the second surface 2612 of the first test piece 261 is brought into contact with the base. The first set of sensors 210 measures the plane structure of the edge of the first surface to obtain a plurality of first distance values, and the plurality of first distance values are used as the first measurement data. Based on the first measurement data, it is determined whether the first test piece 261 is parallel to the upper edge ring. The upper electrode assembly is adjusted until the first test piece 261 is parallel to the upper edge ring, and the first test piece 261 is transferred out of the reaction chamber. Then the first test piece 261 is transferred into the reaction chamber again, and the first surface 2611 of the first test piece 261 is in contact with the base. The first set of sensors 210 measures the distance of the chamfered structure of the second surface edge to obtain multiple second distance values, and the multiple second distance values are used as second measurement data. The concentricity of the first test piece 261 and the upper edge ring is determined based on the second measurement data.

在一些實施方式中,計算單元還可以基於第一待測件261與上邊緣環平行後測得的第一測量資料,調節上邊緣環與第一待測件261的間距;或者,基於第一待測件261與上邊緣環同心之後測得的第二測量資料,調節上電極組件與第一待測件261的間距。In some embodiments, the computing unit may further adjust the distance between the upper edge ring and the first device to be tested 261 based on first measurement data obtained after the first device to be tested 261 is parallel to the upper edge ring; or, adjust the distance between the upper electrode assembly and the first device to be tested 261 based on second measurement data obtained after the first device to be tested 261 is concentric with the upper edge ring.

另一個實施例中,如圖5所示,第二表面2612的邊緣區域的特徵結構為V型槽270。多個V型槽270沿第一待測件261的周向方向分佈,多個V型槽270分別對應第一組感測器210的多個感測器。V型槽270具有一傾斜內壁,第一表面2611與基座接觸時,對應感測器的測量點落在對應V型槽270的傾斜內壁上。基於第一組感測器210對V型槽270測距得到的第二測量資料,判斷第一待測件261與上邊緣環的同心度。在其他實施方式中,V型槽270可以是截面為V型的連續的環形槽。In another embodiment, as shown in FIG. 5 , the characteristic structure of the edge region of the second surface 2612 is a V-groove 270. The plurality of V-grooves 270 are distributed along the circumferential direction of the first test piece 261, and the plurality of V-grooves 270 correspond to the plurality of sensors of the first set of sensors 210, respectively. The V-groove 270 has an inclined inner wall, and when the first surface 2611 contacts the base, the measurement point of the corresponding sensor falls on the inclined inner wall of the corresponding V-groove 270. Based on the second measurement data obtained by the first set of sensors 210 measuring the distance of the V-groove 270, the concentricity of the first test piece 261 and the upper edge ring is determined. In other embodiments, the V-groove 270 can be a continuous annular groove with a V-shaped cross section.

本實施例中的第一待測件261為校準晶圓。本實施例僅通過一個校準晶圓即可實現後繼傳入反應腔內的待處理晶圓W與上電極組件平行、同心,進一步節約了生產成本。The first test piece 261 in this embodiment is a calibration wafer. In this embodiment, only one calibration wafer is needed to ensure that the wafer W to be processed subsequently transferred into the reaction chamber is parallel and concentric with the upper electrode assembly, thereby further saving production costs.

實施例三Embodiment 3

圖6為本實施例中的晶圓邊緣處理裝置30的示意圖。本實施例中,如圖6所示,將第一組感測器310設置在上蓋板341中,並且上邊緣環342中沒有設置感測器。第一組感測器310包括至少三個沿上電極組件的周向間隔均勻排佈的感測器。可選地,多個感測器也可以沿上電極組件的周向間隔不均勻的排佈。通過第一組感測器310分別測量傳送至基座上的第一待測件361、第三待測件363與各感測器之間的距離。其中,第一待測件361、第三待測件363為不同的待測件。FIG6 is a schematic diagram of the wafer edge processing device 30 in this embodiment. In this embodiment, as shown in FIG6 , the first group of sensors 310 is disposed in the upper cover plate 341, and no sensor is disposed in the upper edge ring 342. The first group of sensors 310 includes at least three sensors that are evenly spaced along the circumference of the upper electrode assembly. Optionally, a plurality of sensors can also be arranged unevenly along the circumference of the upper electrode assembly. The distances between the first test piece 361 and the third test piece 363 transmitted to the base and each sensor are measured respectively by the first group of sensors 310. Among them, the first test piece 361 and the third test piece 363 are different test pieces.

如圖7所示,第一待測件361的至少一個表面的中央區域為平面結構。第一組感測器310通過對該平面結構測距獲得多個第一距離值,多個第一距離值作為第一測量資料。計算單元基於第一測量資料判斷第一待測件與上蓋板是否平行,當平行時,第一測量資料中的任意兩個第一距離值的差值小於第一預設閾值。在一個實施方式中,第一預設閾值為0.5mm;更優選的,第一預設閾值為0.1mm。以上第一預設閾值不作為本發明的限制,技術人員可以根據實際需要設置第一預設閾值。As shown in FIG7 , the central area of at least one surface of the first test piece 361 is a planar structure. The first set of sensors 310 obtains a plurality of first distance values by measuring the distance of the planar structure, and the plurality of first distance values serve as the first measurement data. The calculation unit determines whether the first test piece is parallel to the upper cover plate based on the first measurement data. When they are parallel, the difference between any two first distance values in the first measurement data is less than the first preset threshold. In one embodiment, the first preset threshold is 0.5 mm; more preferably, the first preset threshold is 0.1 mm. The above first preset threshold is not intended to be a limitation of the present invention, and a technician may set the first preset threshold according to actual needs.

如圖8所示,第三待測件363的至少一個表面的中央區域包括特徵結構。本實施例中的特徵結構為倒圓臺狀的通孔3633。另一個實施例中的特徵結構為倒圓臺狀盲孔或截面為V形的環形槽。As shown in Fig. 8, the central area of at least one surface of the third test piece 363 includes a characteristic structure. The characteristic structure in this embodiment is a frustum-shaped through hole 3633. The characteristic structure in another embodiment is a frustum-shaped blind hole or a V-shaped annular groove.

通過調整上電極組件使得第一待測件361與上蓋板341平行後,易於理解的,後繼傳入基座上的第三待測件363也與上蓋板341平行。第一組感測器310還通過測量各感測器與第三待測件363的特徵結構之間的第三距離,獲得多個第三距離值,多個第三距離值作為第三測量資料。計算單元基於所述第三測量資料判斷上蓋板341與第三待測件363是否同心,當同心時,第三測量資料中的多個第三距離值的兩兩差值均小於第三預設閾值。在一個實施方式中,第三預設閾值為0.5mm;更優選的,第三預設閾值為0.1mm。以上第三預設閾值不作為本發明的限制,技術人員可以根據實際需要設置第三預設閾值。After adjusting the upper electrode assembly so that the first test piece 361 is parallel to the upper cover plate 341, it is easy to understand that the third test piece 363 subsequently transmitted to the base is also parallel to the upper cover plate 341. The first group of sensors 310 also obtains multiple third distance values by measuring the third distance between each sensor and the characteristic structure of the third test piece 363, and the multiple third distance values are used as third measurement data. The calculation unit determines whether the upper cover plate 341 and the third test piece 363 are concentric based on the third measurement data. When they are concentric, the difference between the multiple third distance values in the third measurement data is less than the third preset threshold. In one embodiment, the third preset threshold is 0.5mm; more preferably, the third preset threshold is 0.1mm. The above third preset threshold is not a limitation of the present invention, and technical personnel can set the third preset threshold according to actual needs.

由於上蓋板341與上邊緣環342同心,當第一待測件361平行於上蓋板341,則第一待測件361也平行於上邊緣環342;當第三待測件363與上蓋板341同心,則第三待測件363也上邊緣環342同心。Since the upper cover plate 341 is concentric with the upper edge ring 342 , when the first DUT 361 is parallel to the upper cover plate 341 , the first DUT 361 is also parallel to the upper edge ring 342 ; when the third DUT 363 is concentric with the upper cover plate 341 , the third DUT 363 is also concentric with the upper edge ring 342 .

在一些實施方式中,計算單元還可以基於第一待測件361與上蓋板341平行後測得的第一測量資料,調節上蓋板341與第一待測件361的間距;或者,基於第三待測件363與上蓋板341同心之後測得的第三測量資料,調節第三待測件363與上蓋板341的間距,從而使後繼傳入反應腔內的待處理晶圓W與上電極組件的間距滿足要求。本實施例中,第一待測件361為待處理晶圓W,第三待測件363為校準晶圓;或者第一待測件361、第三待測件363為兩種不同的校準晶圓。In some embodiments, the calculation unit can also adjust the distance between the upper cover plate 341 and the first piece to be tested 361 based on the first measurement data measured after the first piece to be tested 361 is parallel to the upper cover plate 341; or, based on the third measurement data measured after the third piece to be tested 363 is concentric with the upper cover plate 341, adjust the distance between the third piece to be tested 363 and the upper cover plate 341, so that the distance between the wafer to be processed W subsequently transferred into the reaction chamber and the upper electrode assembly meets the requirements. In this embodiment, the first piece to be tested 361 is the wafer to be processed W, and the third piece to be tested 363 is a calibration wafer; or the first piece to be tested 361 and the third piece to be tested 363 are two different calibration wafers.

實施例四Embodiment 4

本實施例中,如圖9所示,第一組感測器410仍設置在上蓋板中。第一待測件461具有相對的第一表面4611和第二表面4612,第一表面4611和第二表面4612具有不同的結構。通過第一組感測器410分別測量第一表面4611、第二表面4612與各感測器之間的距離值,判斷第一待測件461與上邊緣環之間的平行度、同心度。In this embodiment, as shown in FIG9 , the first set of sensors 410 is still disposed in the upper cover. The first test piece 461 has a first surface 4611 and a second surface 4612 opposite to each other, and the first surface 4611 and the second surface 4612 have different structures. The first set of sensors 410 respectively measures the distance values between the first surface 4611, the second surface 4612 and each sensor to determine the parallelism and concentricity between the first test piece 461 and the upper edge ring.

如圖9所示,第一待測件461的第一表面4611的中央區域為平面結構,第二表面4612的中央區域包括特徵結構,圖9中的特徵結構為倒圓臺狀的盲孔4614。測量第一待測件461與上蓋板之間的平行度時,將第一待測件461傳至基座上,並使第一待測件461的第二表面4612與基座接觸,第一組感測器對第一表面中央的平面結構進行測距得到多個第一距離值,多個第一距離值作為第一測量資料。基於第一測量資料判斷第一待測件461是否平行於上蓋板。調整上電極組件,實現第一待測件461平行於上蓋板,將第一待測件461傳出反應腔。然後將第一待測件461再次傳入反應腔,並使第一待測件461的第一表面4611與基座接觸,第一組感測器410對第二表面中央的倒圓臺狀的盲孔4614進行測距(各感測器的測量點落在倒圓臺狀的盲孔4614的傾斜內壁上)得到多個第三距離值,多個第三距離值作為第三測量資料。基於第三測量資料判斷第一待測件461與上蓋板的同心度。As shown in FIG9 , the central area of the first surface 4611 of the first test piece 461 is a planar structure, and the central area of the second surface 4612 includes a characteristic structure, and the characteristic structure in FIG9 is a frustum-shaped blind hole 4614. When measuring the parallelism between the first test piece 461 and the upper cover plate, the first test piece 461 is transferred to the base, and the second surface 4612 of the first test piece 461 is in contact with the base. The first group of sensors measures the planar structure in the center of the first surface to obtain multiple first distance values, and the multiple first distance values are used as the first measurement data. Based on the first measurement data, it is determined whether the first test piece 461 is parallel to the upper cover plate. The upper electrode assembly is adjusted to achieve that the first test piece 461 is parallel to the upper cover plate, and the first test piece 461 is transferred out of the reaction chamber. Then the first test piece 461 is introduced into the reaction chamber again, and the first surface 4611 of the first test piece 461 is brought into contact with the base, and the first set of sensors 410 measures the distance of the inverted cone-shaped blind hole 4614 in the center of the second surface (the measurement point of each sensor falls on the inclined inner wall of the inverted cone-shaped blind hole 4614) to obtain multiple third distance values, which are used as third measurement data. The concentricity of the first test piece 461 and the upper cover plate is determined based on the third measurement data.

在一些實施方式中,還可以在第一待測件461與上蓋板平行後,或者在第一待測件461與上蓋板同心後,調節上蓋板與第一待測件461的間距。In some embodiments, after the first piece to be tested 461 is parallel to the upper cover plate, or after the first piece to be tested 461 is concentric with the upper cover plate, the distance between the upper cover plate and the first piece to be tested 461 may be adjusted.

本實施例中的第一待測件461為校準晶圓。In this embodiment, the first DUT 461 is a calibration wafer.

實施例五Embodiment 5

圖10為本實施例中的晶圓邊緣處理裝置50。晶圓邊緣處理裝置50包括兩組感測器,第一組感測器510位於上邊緣環542中,第二組感測器512位於所述上蓋板541中。第一組感測器510、第二組感測器512均包括至少三個沿上電極組件的周向間隔均勻排佈的感測器。可選地,多個感測器也可以沿上電極組件的周向間隔不均勻的排佈。一些晶圓在工藝處理後(如沉積工藝等)會產生形變,本實施例中,上蓋板541和基座531中的至少一個具有凹入表面(圖10示出了在上蓋板541中具有一個凹入表面5411),用於為待處理晶圓W提供形變空間。FIG10 is a wafer edge processing device 50 in this embodiment. The wafer edge processing device 50 includes two groups of sensors, a first group of sensors 510 is located in the upper edge ring 542, and a second group of sensors 512 is located in the upper cover plate 541. The first group of sensors 510 and the second group of sensors 512 each include at least three sensors that are evenly spaced along the circumference of the upper electrode assembly. Optionally, multiple sensors can also be unevenly spaced along the circumference of the upper electrode assembly. Some wafers may be deformed after processing (such as deposition process, etc.). In this embodiment, at least one of the upper cover plate 541 and the base 531 has a concave surface (Figure 10 shows a concave surface 5411 in the upper cover plate 541) to provide deformation space for the wafer W to be processed.

本實施例中,如圖11所示,第一待測件561的一個表面的邊緣區域為平面結構,且同一表面的中央區域包括特徵結構5613(本實施例中為倒圓臺結構)。第一組感測器510用於測量上各感測器與第一待測件561的平面結構之間的第一距離,以獲得多個第一距離值,多個第一距離值作為第一測量資料。基於第一測量資料判斷第一待測件561是否平行於上邊緣環542。第二組感測器512用於測量各感測器與第一待測件561的特徵結構之間的第四距離,以獲得多個第四距離值,多個第四距離值作為第四測量資料。計算單元基於所述第四測量資料判斷第一待測件561與所述上邊緣環542是否同心,當同心時,第四測量資料中任意兩個第四距離值的差值均小於第四預設閾值。在一個實施方式中,第四預設閾值為0.5mm;更優選的,第四預設閾值為0.1mm。以上第四預設閾值不作為本發明的限制,技術人員可以根據實際需要設置第四預設閾值。In this embodiment, as shown in FIG. 11 , the edge area of one surface of the first test piece 561 is a planar structure, and the central area of the same surface includes a characteristic structure 5613 (an inverted cone structure in this embodiment). The first group of sensors 510 is used to measure the first distance between each upper sensor and the planar structure of the first test piece 561 to obtain a plurality of first distance values, which are used as first measurement data. Based on the first measurement data, it is determined whether the first test piece 561 is parallel to the upper edge ring 542. The second group of sensors 512 is used to measure the fourth distance between each sensor and the characteristic structure of the first test piece 561 to obtain a plurality of fourth distance values, which are used as fourth measurement data. The calculation unit determines whether the first test piece 561 and the upper edge ring 542 are concentric based on the fourth measurement data. When they are concentric, the difference between any two fourth distance values in the fourth measurement data is less than the fourth preset threshold. In one embodiment, the fourth preset threshold is 0.5 mm; more preferably, the fourth preset threshold is 0.1 mm. The above fourth preset threshold is not a limitation of the present invention, and the technicians can set the fourth preset threshold according to actual needs.

在一些實施方式中,計算單元還可以基於第一待測件561與上邊緣環542平行後測得的第一測量資料,調節上邊緣環542與第一待測件561的間距;或者,基於第一待測件561與上邊緣環542同心之後測得的第四測量資料,調節上電極組件與第一待測件561的間距。In some embodiments, the computing unit may further adjust the distance between the upper edge ring 542 and the first device to be tested 561 based on the first measurement data obtained after the first device to be tested 561 is parallel to the upper edge ring 542; or, adjust the distance between the upper electrode assembly and the first device to be tested 561 based on the fourth measurement data obtained after the first device to be tested 561 is concentric with the upper edge ring 542.

本實施例中,計算單元還可以基於第一組感測器510和第二組感測器512測得的待處理晶圓的距離資料,完成判斷待處理晶圓W的翹曲方向和計算待處理晶圓W的翹曲度中的至少一項。當第二組感測器512測量的多個第四距離值均大於第一組感測器510測量的多個第一距離值,說明晶圓邊緣向上翹曲幅度較大,晶圓W翹曲成為如圖12所示的碗形形狀。當第一組感測器510測量的多個第一距離值均大於第二組感測器512測量的多個第四距離值,說明晶圓中央向上翹曲幅度較大,晶圓W翹曲成為如圖13所示的穹頂形狀。當第一組感測器510中至少兩個感測器測得的第一距離值的差值大於設定的翹曲閾值,且第二組感測器512中至少兩個感測器測得的第四距離值的差值大於設定的翹曲閾值,則說明晶圓W翹曲為如圖14所示的薯片形狀。In this embodiment, the calculation unit can also determine the warp direction of the wafer W to be processed and calculate at least one of the warp degree of the wafer W to be processed based on the distance data of the wafer to be processed measured by the first group of sensors 510 and the second group of sensors 512. When the multiple fourth distance values measured by the second group of sensors 512 are all greater than the multiple first distance values measured by the first group of sensors 510, it means that the edge of the wafer is warped upward by a large amplitude, and the wafer W is warped into a bowl shape as shown in FIG. 12. When the multiple first distance values measured by the first group of sensors 510 are all greater than the multiple fourth distance values measured by the second group of sensors 512, it means that the center of the wafer is warped upward by a large amplitude, and the wafer W is warped into a dome shape as shown in FIG. 13. When the difference between the first distance values measured by at least two sensors in the first sensor group 510 is greater than the set warp threshold, and the difference between the fourth distance values measured by at least two sensors in the second sensor group 512 is greater than the set warp threshold, it means that the wafer W is warped into a potato chip shape as shown in FIG. 14 .

在一個實施方式中,第一組感測器510測得的多個第一距離值的平均值為n 1,第二組感測器512測得的多個第四距離值的平均值為n 4。可以以n 1與n 4的差值,來表徵待處理晶圓W的翹曲度。 In one embodiment, the average value of the first distance values measured by the first sensor group 510 is n 1 , and the average value of the fourth distance values measured by the second sensor group 512 is n 4 . The difference between n 1 and n 4 can be used to represent the curvature of the wafer W to be processed.

在另一個實施方式中,任選第一組感測器510中的一個感測器測得的第一距離值(記為 ),並任選第二組感測器512中的一個感測器測得的第四距離值(記為 ),以 的差值來表徵待處理晶圓W的翹曲度。優選地,測量 、 這兩個距離值的感測器為水平方向上直線距離最短的兩個感測器。更優選地,該直線距離已知,並根據該差值和直線距離結合三角函數計算待處理晶圓W與水平面的夾角,以此來表徵待處理晶圓W的翹曲度。 In another embodiment, a first distance value (denoted as ), and arbitrarily select a fourth distance value measured by a sensor in the second group of sensors 512 (denoted as ),by and The difference between the curvature of the wafer W to be processed is used to characterize the curvature of the wafer W to be processed. Preferably, the measurement and The sensors with these two distance values are the two sensors with the shortest straight line distance in the horizontal direction. More preferably, the straight line distance is known, and the angle between the wafer W to be processed and the horizontal plane is calculated based on the difference and the straight line distance combined with a trigonometric function, so as to characterize the curvature of the wafer W to be processed.

在另一個實施方式中,以第一組感測器510和第二組感測器512均包含三個感測器為例,將這六個感測器分為三組,每組包含一個第一組感測器中的感測器和一個第二組感測器中的感測器,且這兩個感測器之間的直線距離最短;計算每組感測器測得的距離值的差值,或者根據每組感測器測得的距離值計算待處理晶圓W與水平面的夾角,以此來表徵待處理晶圓W的翹曲度。基於翹曲方向的判斷結果和計算得到的翹曲度,可以在邊緣蝕刻工藝開始之前為上電極組件與晶圓W設置一個合理的間距,不僅有效避免晶圓W在工藝中碰到上電極組件,還能夠儘量避免對晶圓中央區域的蝕刻。In another embodiment, taking the case where the first group of sensors 510 and the second group of sensors 512 each include three sensors, the six sensors are divided into three groups, each group including a sensor from the first group of sensors and a sensor from the second group of sensors, and the straight line distance between the two sensors is the shortest; the difference between the distance values measured by each group of sensors is calculated, or the angle between the wafer W to be processed and the horizontal plane is calculated based on the distance values measured by each group of sensors, so as to characterize the curvature of the wafer W to be processed. Based on the judgment result of the warp direction and the calculated warp, a reasonable distance can be set between the upper electrode assembly and the wafer W before the edge etching process begins, which can not only effectively prevent the wafer W from hitting the upper electrode assembly during the process, but also avoid etching the central area of the wafer as much as possible.

本實施中的待測件為校準晶圓。本實施例中,將第一組感測器510、第二組感測器512複用為測量晶圓翹曲度的感測器,通過複用感測器,減少了感測器的使用數量、降低了生產成本,同時也降低了安裝感測器的複雜度。並且僅通過一個校準晶圓即可實現後繼傳入反應腔的待處理晶圓W與上電極組件平行、同心,進一步節約了生產成本。The device to be tested in this embodiment is a calibration wafer. In this embodiment, the first set of sensors 510 and the second set of sensors 512 are reused as sensors for measuring the curvature of the wafer. By reusing the sensors, the number of sensors used is reduced, the production cost is reduced, and the complexity of installing the sensors is also reduced. Moreover, only one calibration wafer is needed to achieve that the wafer to be processed W that is subsequently transferred into the reaction chamber is parallel and concentric with the upper electrode assembly, further saving production costs.

實施例六Embodiment 6

本實施例中的晶圓邊緣處理裝置包括兩組感測器,第一組感測器610位於上蓋板641中,第二組感測器612位於上邊緣環中642。第一組感測器610、第二組感測器612均包括至少三個沿上電極組件的周向間隔均勻排佈的感測器。可選地,多個感測器也可以沿上電極組件的周向間隔不均勻的排佈。The wafer edge processing device in this embodiment includes two groups of sensors, a first group of sensors 610 is located in the upper cover plate 641, and a second group of sensors 612 is located in the upper edge ring 642. The first group of sensors 610 and the second group of sensors 612 each include at least three sensors that are evenly spaced along the circumference of the upper electrode assembly. Alternatively, multiple sensors can also be unevenly spaced along the circumference of the upper electrode assembly.

本實施例中,如圖16所示,第一待測件661的邊緣區域包括特徵結構(如倒角結構),且同一表面的中央區域為平面結構。第一組感測器610用於測量各感測器與第一待測件661的平面結構之間的第一距離,測得的多個第一距離值作為第一測量資料。基於測得的第一測量資料判斷第一待測件661與是否平行於上蓋板641。第二組感測器612用於測量各感測器與第一待測件661的特徵結構之間的第四距離,測得的多個第四距離值作為第四測量資料。計算單元基於所述第四測量資料判斷第一待測件661與所述上蓋板641是否同心,當同心時,第四測量資料中任意兩個第四距離值的差值均小於第四預設閾值。在一個實施方式中,第四預設閾值為0.5mm;更優選的,第四預設閾值為0.1mm。以上第四預設閾值不作為本發明的限制,技術人員可以根據實際需要設置預設閾值。In this embodiment, as shown in FIG. 16 , the edge area of the first test piece 661 includes a characteristic structure (such as a chamfered structure), and the central area of the same surface is a planar structure. The first group of sensors 610 is used to measure the first distance between each sensor and the planar structure of the first test piece 661, and the measured multiple first distance values are used as the first measurement data. Based on the measured first measurement data, it is determined whether the first test piece 661 is parallel to the upper cover plate 641. The second group of sensors 612 is used to measure the fourth distance between each sensor and the characteristic structure of the first test piece 661, and the measured multiple fourth distance values are used as the fourth measurement data. The calculation unit determines whether the first test piece 661 and the upper cover plate 641 are concentric based on the fourth measurement data. When they are concentric, the difference between any two fourth distance values in the fourth measurement data is less than the fourth preset threshold. In one embodiment, the fourth preset threshold is 0.5 mm; more preferably, the fourth preset threshold is 0.1 mm. The above fourth preset threshold is not a limitation of the present invention, and a technician can set the preset threshold according to actual needs.

在一些實施方式中,計算單元還可以基於第一待測件661與上蓋板641平行後測得的第一測量資料,調節上蓋板641與第一待測件661的間距;或者,基於第一待測件661與上蓋板641同心之後測得的第四測量資料,調節上蓋板641與第一待測件661的間距。In some embodiments, the computing unit may further adjust the distance between the upper cover plate 641 and the first piece to be tested 661 based on the first measurement data obtained after the first piece to be tested 661 is parallel to the upper cover plate 641; or, adjust the distance between the upper cover plate 641 and the first piece to be tested 661 based on the fourth measurement data obtained after the first piece to be tested 661 is concentric with the upper cover plate 641.

同樣計算單元還可以基於第一組感測器610和第二組感測器612測得的待處理晶圓的距離資料,完成判斷待處理晶圓的翹曲方向和計算待處理晶圓的翹曲度中的至少一項。在此不作贅述。Similarly, the calculation unit can also determine at least one of the warp direction of the wafer to be processed and calculate the warp degree of the wafer to be processed based on the distance data of the wafer to be processed measured by the first sensor group 610 and the second sensor group 612. This will not be elaborated here.

本發明還提供一種如本發明所述的晶圓邊緣處理裝置的操作方法,所述操作方法包括: 步驟S1,計算單元基於第一測量資料判斷待測件與上邊緣環是否平行,根據判斷結果調整上電極組件和下電極組件中的至少一個,直至兩者平行。具體判斷方法在此不作贅述。 The present invention also provides an operating method of the wafer edge processing device as described in the present invention, the operating method comprising: Step S1, the calculation unit determines whether the test piece is parallel to the upper edge ring based on the first measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are parallel. The specific determination method is not described in detail here.

所述操作方法在步驟S1之後還包括: 步驟S2,計算單元基於第二測量資料、第三測量資料或第四測量資料判斷待測件與所述上邊緣環是否同心,根據判斷結果調整上電極組件和下電極組件中的至少一個,直至兩者同心。具體判斷方法在此不作贅述。 The operation method further includes, after step S1: Step S2, the computing unit determines whether the test piece is concentric with the upper edge ring based on the second measurement data, the third measurement data or the fourth measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are concentric. The specific determination method is not described in detail here.

其中,所述第二測量資料由多個第二距離值組成,第二距離值是第一組感測器位於上邊緣環中時,第一組感測器測得的第一組感測器與第二待測件之間的特徵結構之間的第二距離,第二待測件與上邊緣環平行; 所述第三測量資料由多個第三距離值組成,第三距離值是第一組感測器位於上蓋板中時,第一組感測器測得的第一組感測器與第三待測件的特徵結構之間的第三距離,第三待測件與上邊緣環平行; 所述第四測量資料由多個第四距離值組成,第四距離值是上電極組件中的第二組感測器測得的第二組感測器與第一待測件的特徵結構之間的第四距離,第一待測件與上邊緣環平行; 所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造。 Wherein, the second measurement data is composed of a plurality of second distance values, the second distance value is the second distance between the characteristic structure between the first group of sensors and the second test piece measured by the first group of sensors when the first group of sensors is located in the upper edge ring, and the second test piece is parallel to the upper edge ring; The third measurement data is composed of a plurality of third distance values, the third distance value is the third distance between the characteristic structure between the first group of sensors and the third test piece measured by the first group of sensors when the first group of sensors is located in the upper cover plate, and the third test piece is parallel to the upper edge ring; The fourth measurement data is composed of a plurality of fourth distance values, the fourth distance value being the fourth distance between the second set of sensors in the upper electrode assembly and the characteristic structure of the first test piece, the first test piece being parallel to the upper edge ring; The characteristic structure is a local structure including a surface inclined relative to the upper edge ring.

所述操作方法在步驟S1之後還包括: 步驟S3,計算單元基於第一測量資料調節上電極組件與待測件的間距; The operation method further includes, after step S1: Step S3, the calculation unit adjusts the distance between the upper electrode assembly and the object to be tested based on the first measurement data;

或者在步驟S2之後還包括: 步驟S4,計算單元基於第一測量資料、第二測量資料、第三測量資料和第四測量資料中的至少一個調節上電極組件與待測件的間距。 Or after step S2, it also includes: Step S4, the calculation unit adjusts the distance between the upper electrode assembly and the device to be tested based on at least one of the first measurement data, the second measurement data, the third measurement data and the fourth measurement data.

應理解,上述實施例中各步驟的序號的大小並不意味著執行順序的先後,各過程的執行順序應以其功能和內在邏輯確定,而不應對本申請實施例的實施過程構成任何限定。It should be understood that the order of the sequence numbers of the steps in the above embodiment does not imply the order of execution. The execution order of each process should be determined according to its function and internal logic, and should not constitute any limitation on the implementation process of the embodiment of the present application.

以上所述,僅為本發明的具體實施方式,但本發明的保護範圍並不局限於此,任何熟悉本技術領域的技術人員在本發明揭露的技術範圍內,可輕易想到各種等效的修改或替換,這些修改或替換都應涵蓋在本發明的保護範圍之內。因此,本發明的保護範圍應以申請專利範圍的保護範圍為准。The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or substitutions within the technical scope disclosed by the present invention, and these modifications or substitutions should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the patent application.

10:晶圓邊緣處理裝置 100:反應腔 110:第一組感測器 120:晶圓傳輸口 131:基座 132:下邊緣環 1321:第二環形凸緣 141:上蓋板 142:上邊緣環 143:上設施板 1421:第一環形凸緣 161:第一待測件 1611:第一表面 1612:第二表面 162:第二待測件 1621:第一表面 1622:第二表面 210:第一組感測器 261:第一待測件 2611:第一表面 2612:第二表面 270:V型槽 30:晶圓邊緣處理裝置 310:第一組感測器 341:上蓋板 342:上邊緣環 361:第一待測件 363:第三待測件 3633:通孔 410:第一組感測器 461:第一待測件 4611:第一表面 4612:第二表面 4614:盲孔 50:晶圓邊緣處理裝置 510:第一組感測器 512:第二組感測器 531:基座 541:上蓋板 5411:凹入表面 542:上邊緣環 561:第一待測件 5613:特徵結構 610:第一組感測器 612:第二組感測器 641:上蓋板 642:上邊緣環中 661:第一待測件 S1、S2、S3、S4:步驟 W:晶圓 10: Wafer edge processing device 100: Reaction chamber 110: First set of sensors 120: Wafer transfer port 131: Base 132: Lower edge ring 1321: Second annular flange 141: Upper cover plate 142: Upper edge ring 143: Upper facility plate 1421: First annular flange 161: First piece to be tested 1611: First surface 1612: Second surface 162: Second piece to be tested 1621: First surface 1622: Second surface 210: First set of sensors 261: First piece to be tested 2611: First surface 2612: Second surface 270: V-groove 30: Wafer edge processing device 310: First set of sensors 341: Upper cover 342: Upper edge ring 361: First DUT 363: Third DUT 3633: Through hole 410: First set of sensors 461: First DUT 4611: First surface 4612: Second surface 4614: Blind hole 50: Wafer edge processing device 510: First set of sensors 512: Second set of sensors 531: Base 541: Upper cover 5411: Concave surface 542: Upper edge ring 561: First DUT 5613: Feature structure 610: First set of sensors 612: Second set of sensors 641: Upper cover 642: Upper edge ring 661: First DUT S1, S2, S3, S4: Steps W: Wafer

為了更清楚地說明本發明技術方案,下面將對描述中所需要使用的圖式作簡單地介紹,顯而易見地,下面描述中的圖式是本發明的一個實施例,對於本領域普通技術人員來講,在不付出進步性勞動的前提下,還可以根據這些圖式獲得其他的圖式: 圖1為本發明實施例一中的晶圓邊緣處理裝置的示意圖; 圖2為本發明實施例一中,第一組感測器對第一待測件測距的平面結構測距示意圖; 圖3為本發明實施例一中,第一組感測器對第二待測件測距的倒圓角結構測距的示意圖; 圖4為本發明實施例二中,第一組感測器對第一待測件的倒斜角結構測距的示意圖; 圖5為本發明另一個實施例中,第一組感測器對第一待測件的V型槽測距的示意圖; 圖6為本發明實施例三中的晶圓邊緣處理裝置的示意圖; 圖7為本發明實施例三中,第一組感測器對第一待測件的平面結構測距的示意圖; 圖8為本發明實施例三中,第一組感測器對第三待測件的倒圓臺狀通孔測距的示意圖; 圖9為本發明實施例四中,第一組感測器對第一待測件的倒圓臺狀盲孔測距的示意圖; 圖10為本發明實施例五中的晶圓邊緣處理裝置的示意圖; 圖11為本發明實施例五中,第一、第二組感測器同時對第一待測件的平面結構、特徵結構測距的示意圖; 圖12為本發明實施例五中,晶圓翹曲為碗形形狀的示意圖; 圖13為本發明實施例五中,晶圓翹曲為穹頂形狀的示意圖; 圖14為本發明實施例五中,晶圓翹曲為薯片形狀的示意圖; 圖15為本發明實施例六中的晶圓邊緣處理裝置的示意圖; 圖16為本發明實施例六中,第一、第二組感測器同時對第一待測件的平面結構、特徵結構測距的示意圖。 In order to more clearly explain the technical solution of the present invention, the following will briefly introduce the figures required for the description. Obviously, the figures described below are an embodiment of the present invention. For ordinary technical personnel in this field, other figures can be obtained based on these figures without making any progressive work: Figure 1 is a schematic diagram of the wafer edge processing device in the first embodiment of the present invention; Figure 2 is a schematic diagram of the plane structure distance measurement of the first group of sensors for the first piece to be tested in the first embodiment of the present invention; Figure 3 is a schematic diagram of the chamfered structure distance measurement of the first group of sensors for the second piece to be tested in the first embodiment of the present invention; Figure 4 is a schematic diagram of the chamfered structure distance measurement of the first group of sensors for the first piece to be tested in the second embodiment of the present invention; Figure 5 is a schematic diagram of the first group of sensors measuring the distance of the V-groove of the first test piece in another embodiment of the present invention; Figure 6 is a schematic diagram of the wafer edge processing device in the third embodiment of the present invention; Figure 7 is a schematic diagram of the first group of sensors measuring the distance of the planar structure of the first test piece in the third embodiment of the present invention; Figure 8 is a schematic diagram of the first group of sensors measuring the distance of the chamfered cone-shaped through hole of the third test piece in the third embodiment of the present invention; Figure 9 is a schematic diagram of the first group of sensors measuring the distance of the chamfered cone-shaped blind hole of the first test piece in the fourth embodiment of the present invention; Figure 10 is a schematic diagram of the wafer edge processing device in the fifth embodiment of the present invention; Figure 11 is a schematic diagram of the first and second groups of sensors simultaneously measuring the distance of the planar structure and characteristic structure of the first test piece in the fifth embodiment of the present invention; Figure 12 is a schematic diagram of the fifth embodiment of the present invention, in which the wafer warps into a bowl shape; Figure 13 is a schematic diagram of the fifth embodiment of the present invention, in which the wafer warps into a dome shape; Figure 14 is a schematic diagram of the fifth embodiment of the present invention, in which the wafer warps into a potato chip shape; Figure 15 is a schematic diagram of the wafer edge processing device in the sixth embodiment of the present invention; Figure 16 is a schematic diagram of the first and second groups of sensors simultaneously measuring the distance of the plane structure and characteristic structure of the first test piece in the sixth embodiment of the present invention.

10:晶圓邊緣處理裝置 10: Wafer edge processing device

100:反應腔 100: reaction chamber

110:第一組感測器 110: The first set of sensors

120:晶圓傳輸口 120: Wafer transmission port

131:基座 131: Base

132:下邊緣環 132: Lower edge ring

1321:第二環形凸緣 1321: Second annular flange

141:上蓋板 141: Upper cover plate

142:上邊緣環 142: Upper edge ring

143:上設施板 143: Upper facility board

1421:第一環形凸緣 1421: First annular flange

W:晶圓 W: Wafer

Claims (23)

一種晶圓邊緣處理裝置,所述晶圓邊緣處理裝置包括反應腔,所述反應腔內設有下電極組件和上電極組件;所述下電極組件用於承載待測件,所述下電極組件包括下邊緣環和基座,所述上電極組件包括上邊緣環和與所述基座相對設置的上蓋板;所述待測件為校準晶圓或待處理晶圓,所述待測件包括第一待測件,所述待測件的邊緣區域位於所述上邊緣環和所述下邊緣環之間; 所述晶圓邊緣處理裝置還包括: 設置在所述上電極組件中的第一組感測器,所述第一組感測器包括至少三個沿所述上電極組件的周向間隔排佈的感測器,用於測量所述第一組感測器與第一待測件之間的第一距離,測得的多個第一距離值作為第一測量資料; 計算單元,其基於所述第一測量資料判斷第一待測件與所述上邊緣環是否平行,當平行時,所述多個第一距離值的兩兩差值均小於第一預設閾值。 A wafer edge processing device, comprising a reaction chamber, wherein a lower electrode assembly and an upper electrode assembly are arranged in the reaction chamber; the lower electrode assembly is used to carry a piece to be tested, the lower electrode assembly comprises a lower edge ring and a base, and the upper electrode assembly comprises an upper edge ring and an upper cover plate arranged opposite to the base; the piece to be tested is a calibration wafer or a wafer to be processed, the piece to be tested comprises a first piece to be tested, and the edge area of the piece to be tested is located between the upper edge ring and the lower edge ring; The wafer edge processing device also comprises: A first group of sensors is arranged in the upper electrode assembly, the first group of sensors includes at least three sensors arranged at intervals along the circumference of the upper electrode assembly, and is used to measure the first distance between the first group of sensors and the first test piece, and the measured multiple first distance values are used as the first measurement data; A calculation unit determines whether the first test piece and the upper edge ring are parallel based on the first measurement data, and when they are parallel, the difference between the multiple first distance values is less than the first preset threshold. 如請求項1所述的晶圓邊緣處理裝置,其中所述第一組感測器位於所述上邊緣環中。A wafer edge processing device as described in claim 1, wherein the first set of sensors is located in the upper edge ring. 如請求項2所述的晶圓邊緣處理裝置,其中所述第一待測件的至少一個表面的邊緣區域為平面結構。The wafer edge processing device as described in claim 2, wherein the edge area of at least one surface of the first test piece is a planar structure. 如請求項2所述的晶圓邊緣處理裝置,其中所述待測件還包括第二待測件,所述第二待測件與所述上邊緣環平行,所述第一組感測器還用於測量所述第一組感測器與第二待測件的特徵結構之間的第二距離,測得的多個第二距離值作為第二測量資料,其中,所述第一待測件與所述第二待測件為同一待測件或不同待測件,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造;所述計算單元基於所述第二測量資料判斷所述上邊緣環與所述第二待測件是否同心,當同心時,所述多個第二距離值的兩兩差值均小於第二預設閾值。A wafer edge processing device as described in claim 2, wherein the DUT further includes a second DUT, the second DUT is parallel to the upper edge ring, the first group of sensors is further used to measure a second distance between the first group of sensors and a characteristic structure of the second DUT, and the measured multiple second distance values are used as second measurement data, wherein the first DUT and the second DUT are the same DUT or different DUTs, and the characteristic structure is a local structure including a surface inclined relative to the upper edge ring; the calculation unit determines whether the upper edge ring and the second DUT are concentric based on the second measurement data, and when they are concentric, the pairwise differences of the multiple second distance values are all less than a second preset threshold. 如請求項4所述的晶圓邊緣處理裝置,其中所述第二待測件的至少一個表面的邊緣區域包括所述特徵結構。The wafer edge processing apparatus as described in claim 4, wherein an edge region of at least one surface of the second test piece includes the feature structure. 如請求項5所述的晶圓邊緣處理裝置,其中所述第一待測件和所述第二待測件均為第一校準晶圓,所述第一校準晶圓的一個表面的邊緣區域為平面結構,另一個表面的邊緣區域包括所述特徵結構。The wafer edge processing device as described in claim 5, wherein the first device to be tested and the second device to be tested are both first calibration wafers, the edge area of one surface of the first calibration wafer is a planar structure, and the edge area of the other surface includes the characteristic structure. 如請求項4所述的晶圓邊緣處理裝置,其中所述特徵結構為倒角結構或V型槽結構。A wafer edge processing device as described in claim 4, wherein the characteristic structure is a chamfer structure or a V-groove structure. 如請求項1所述的晶圓邊緣處理裝置,其中所述第一組感測器位於所述上蓋板中。A wafer edge processing device as described in claim 1, wherein the first set of sensors is located in the upper cover plate. 如請求項8所述的晶圓邊緣處理裝置,其中所述第一待測件的至少一個表面的中央區域為平面結構。The wafer edge processing apparatus as described in claim 8, wherein a central area of at least one surface of the first test piece is a planar structure. 如請求項8所述的晶圓邊緣處理裝置,其中所述待測件還包括第三待測件,所述第三待測件與所述上邊緣環平行,所述第一組感測器還用於測量所述第一組感測器與所述第三待測件的特徵結構之間的第三距離,測得的多個第三距離值作為第三測量資料,其中所述第一待測件與所述第三待測件為同一待測件或不同待測件,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造;所述計算單元基於所述第三測量資料判斷所述上邊緣環與所述第三待測件是否同心,當同心時,所述多個第三距離值的兩兩差值均小於第三預設閾值。A wafer edge processing device as described in claim 8, wherein the DUT further includes a third DUT, the third DUT is parallel to the upper edge ring, the first group of sensors is further used to measure a third distance between the first group of sensors and a characteristic structure of the third DUT, and the measured multiple third distance values are used as third measurement data, wherein the first DUT and the third DUT are the same DUT or different DUTs, and the characteristic structure is a local structure including a surface inclined relative to the upper edge ring; the calculation unit determines whether the upper edge ring and the third DUT are concentric based on the third measurement data, and when they are concentric, the pairwise differences of the multiple third distance values are all less than a third preset threshold. 如請求項10所述的晶圓邊緣處理裝置,其中所述第三待測件的至少一個表面的中央區域包括所述特徵結構。A wafer edge processing apparatus as described in claim 10, wherein a central area of at least one surface of the third test piece includes the feature structure. 如請求項11所述的晶圓邊緣處理裝置,其中所述第一待測件和所述第三待測件均為第二校準晶圓,所述第二校準晶圓的一個表面的中央區域為平面結構,另一個表面的中央區域包括所述特徵結構。The wafer edge processing device as described in claim 11, wherein the first DUT and the third DUT are both second calibration wafers, the central area of one surface of the second calibration wafer is a planar structure, and the central area of the other surface includes the characteristic structure. 如請求項12所述的晶圓邊緣處理裝置,其中所述特徵結構為倒圓臺狀的通孔、倒圓臺狀的盲孔或截面為V形的環形槽。A wafer edge processing device as described in claim 12, wherein the characteristic structure is a frustum-shaped through hole, a frustum-shaped blind hole, or an annular groove with a V-shaped cross-section. 如請求項1所述的晶圓邊緣處理裝置,其中所述第一待測件與所述上邊緣環平行,所述第一待測件包含特徵結構,所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造,所述晶圓邊緣處理裝置還包括: 設置在上電極組件中的第二組感測器,所述第二組感測器包括至少三個沿上電極組件的周向間隔排佈的感測器,用於測量所述第二組感測器與第一待測件的特徵結構之間的第四距離,測得的多個第四距離值作為第四測量資料; 計算單元基於所述第四測量資料判斷所述第一待測件與所述上邊緣環是否同心,當同心時,所述多個第四距離值的兩兩差值均小於第四預設閾值。 The wafer edge processing device as described in claim 1, wherein the first test piece is parallel to the upper edge ring, the first test piece includes a characteristic structure, and the characteristic structure is a local structure including a surface inclined relative to the upper edge ring, and the wafer edge processing device further includes: A second group of sensors arranged in the upper electrode assembly, the second group of sensors includes at least three sensors arranged at intervals along the circumference of the upper electrode assembly, and is used to measure the fourth distance between the second group of sensors and the characteristic structure of the first test piece, and the measured multiple fourth distance values are used as fourth measurement data; The calculation unit determines whether the first test piece and the upper edge ring are concentric based on the fourth measurement data. If they are concentric, the difference between the multiple fourth distance values is less than the fourth preset threshold. 如請求項14所述的晶圓邊緣處理裝置,其中所述第一組感測器位於所述上邊緣環中,所述第二組感測器位於所述上蓋板中;或者,所述第一組感測器位於所述上蓋板中,所述第二組感測器位於所述上邊緣環中。A wafer edge processing device as described in claim 14, wherein the first group of sensors is located in the upper edge ring and the second group of sensors is located in the upper cover plate; or, the first group of sensors is located in the upper cover plate and the second group of sensors is located in the upper edge ring. 如請求項15所述的晶圓邊緣處理裝置,其中第一待測件的邊緣區域為平面結構,且同一表面的中央區域包括所述特徵結構;或者,所述第一待測件的邊緣區域包括所述特徵結構,且同一表面的中央區域為平面結構。The wafer edge processing device as described in claim 15, wherein the edge area of the first DUT is a planar structure, and the central area of the same surface includes the characteristic structure; or, the edge area of the first DUT includes the characteristic structure, and the central area of the same surface is a planar structure. 如請求項15所述的晶圓邊緣處理裝置,其中計算單元基於所述第一組感測器和所述第二組感測器測得的與所述待處理晶圓的距離資料完成判斷待處理晶圓的翹曲方向和計算所述待處理晶圓的翹曲度中的至少一項。A wafer edge processing device as described in claim 15, wherein the computing unit determines at least one of the warp direction of the wafer to be processed and calculates the warp degree of the wafer to be processed based on the distance data from the wafer to be processed measured by the first group of sensors and the second group of sensors. 如請求項1至17任一項所述的晶圓邊緣處理裝置,其中所述晶圓邊緣處理裝置為邊緣蝕刻裝置或邊緣沉積裝置。A wafer edge processing device as described in any one of claims 1 to 17, wherein the wafer edge processing device is an edge etching device or an edge deposition device. 如請求項1至17任一項所述的晶圓邊緣處理裝置,其中所述上蓋板和所述基座中的至少一個具有凹入表面。A wafer edge processing apparatus as described in any one of claims 1 to 17, wherein at least one of the upper cover plate and the base has a concave surface. 一種如請求項1至19任一項所述的晶圓邊緣處理裝置的操作方法,所述操作方法包括: 步驟S1,計算單元基於第一測量資料判斷待測件與所述上邊緣環是否平行,根據判斷結果調整所述上電極組件和所述下電極組件中的至少一個,直至兩者平行。 An operating method of a wafer edge processing device as described in any one of claims 1 to 19, the operating method comprising: Step S1, the computing unit determines whether the DUT is parallel to the upper edge ring based on the first measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are parallel. 一種如請求項20所述的操作方法,所述操作方法在步驟S1之後還包括: 步驟S2,所述計算單元基於第二測量資料、第三測量資料或第四測量資料判斷所述待測件與所述上邊緣環是否同心,根據判斷結果調整所述上電極組件和所述下電極組件中的至少一個,直至兩者同心; 其中,所述第二測量資料由多個第二距離值組成,所述第二距離值是所述第一組感測器位於所述上邊緣環中時,所述第一組感測器測得的所述第一組感測器與第二待測件之間的特徵結構之間的第二距離,所述第二待測件與上邊緣環平行; 所述第三測量資料由多個第三距離值組成,所述第三距離值是所述第一組感測器位於所述上蓋板中時,所述第一組感測器測得的所述第一組感測器與第三待測件的特徵結構之間的第三距離,所述第三待測件與所述上邊緣環平行; 所述第四測量資料由多個第四距離值組成,所述第四距離值是所述上電極組件中的第二組感測器測得的所述第二組感測器與所述第一待測件的特徵結構之間的第四距離,所述第一待測件與所述上邊緣環平行; 所述特徵結構為包含相對於所述上邊緣環傾斜的表面的局部構造。 An operating method as described in claim 20, the operating method further comprises after step S1: Step S2, the computing unit determines whether the DUT is concentric with the upper edge ring based on the second measurement data, the third measurement data or the fourth measurement data, and adjusts at least one of the upper electrode assembly and the lower electrode assembly according to the determination result until the two are concentric; Wherein, the second measurement data is composed of a plurality of second distance values, the second distance value is the second distance between the characteristic structures between the first group of sensors and the second DUT measured by the first group of sensors when the first group of sensors is located in the upper edge ring, and the second DUT is parallel to the upper edge ring; The third measurement data is composed of a plurality of third distance values, and the third distance value is the third distance between the first group of sensors and the characteristic structure of the third device to be tested measured by the first group of sensors when the first group of sensors is located in the upper cover plate, and the third device to be tested is parallel to the upper edge ring; The fourth measurement data is composed of a plurality of fourth distance values, and the fourth distance value is the fourth distance between the second group of sensors and the characteristic structure of the first device to be tested measured by the second group of sensors in the upper electrode assembly, and the first device to be tested is parallel to the upper edge ring; The characteristic structure is a local structure including a surface inclined relative to the upper edge ring. 一種如請求項20所述的操作方法,所述操作方法在步驟S1之後還包括: 步驟S3,所述計算單元基於平行後測得的所述第一測量資料調節所述上電極組件與所述待測件的間距。 An operating method as described in claim 20, the operating method further comprises after step S1: Step S3, the calculation unit adjusts the distance between the upper electrode assembly and the DUT based on the first measurement data measured after parallelization. 一種如請求項21所述的操作方法,所述操作方法在步驟S2之後還包括: 步驟S4,所述計算單元基於所述第一測量資料、所述第二測量資料、所述第三測量資料和所述第四測量資料中的至少一個調節所述上電極組件與所述待測件的間距。 An operating method as described in claim 21, the operating method further comprises after step S2: Step S4, the calculation unit adjusts the distance between the upper electrode assembly and the DUT based on at least one of the first measurement data, the second measurement data, the third measurement data and the fourth measurement data.
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