TW202417365A - A wire sorting device and a wire sorting method - Google Patents
A wire sorting device and a wire sorting method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910000679 solder Inorganic materials 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 41
- 238000005476 soldering Methods 0.000 claims description 73
- 230000013011 mating Effects 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 10
- 238000010415 tidying Methods 0.000 claims description 8
- 239000004020 conductor Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 3
- 238000007598 dipping method Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/80—Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
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- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
- Coating With Molten Metal (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Wire Processing (AREA)
Abstract
Description
本發明涉及導線沾錫的技術領域,具體而言,涉及一種導線整理裝置及導線整理的方法。The present invention relates to the technical field of wire soldering, and more particularly to a wire finishing device and a wire finishing method.
在目前的線束生產過程中,需要把鬆散的地線扭緊成1根預定直徑的線束,並且為了防止扭完後的地線鬆散,會把扭緊後的地線進行沾錫處理,並且管控沾錫尺寸為預定長度。In the current wiring harness production process, the loose ground wire needs to be twisted into a wire harness of a predetermined diameter. In order to prevent the ground wire from loosening after twisting, the twisted ground wire will be soldered and the soldering size will be controlled to a predetermined length.
在實際操作中,一名工作人員左手拿著產品,右手用夾子夾住鬆散的地線根部,一邊轉動夾子一邊向後拉,來扭緊地線。然後把產品傳遞到下一名工作人員,下一名工作人員把扭好的地線先沾點助焊膏,然後把地線插到錫爐中沾錫,以達到產品要求。In actual operation, a worker holds the product in his left hand and clamps the loose root of the ground wire with a clip in his right hand, twisting the clip and pulling it back to tighten the ground wire. The product is then passed to the next worker, who first dips the twisted ground wire in solder paste and then inserts it into the soldering furnace to tin it to meet product requirements.
本發明之主要目的在提供一種導線整理裝置及導線整理的方法,以解決現有技術中的導線在整理沾錫時,生產效率較低的問題。The main purpose of the present invention is to provide a wire arrangement device and a wire arrangement method to solve the problem of low production efficiency when arranging and soldering the wires in the prior art.
為達上述之目的,本發明提供了一種導線整理裝置,包括一基座、一傳輸組件、一導線整理組件、一沾錫膏組件和一沾錫組件;其中,該傳輸組件、導線整理組件、沾錫膏組件和沾錫組件均安裝在該基座上,導線安裝在該傳輸組件上,該傳輸組件可驅動該導線順次移動至該導線整理組件、沾錫膏組件和沾錫組件。To achieve the above-mentioned purpose, the present invention provides a wire sorting device, including a base, a transmission assembly, a wire sorting assembly, a solder paste assembly and a soldering assembly; wherein the transmission assembly, the wire sorting assembly, the solder paste assembly and the soldering assembly are all installed on the base, the wire is installed on the transmission assembly, and the transmission assembly can drive the wire to move to the wire sorting assembly, the solder paste assembly and the soldering assembly in sequence.
實施時,該導線整理組件包括第一驅動結構和導線收攏固定結構,該第一驅動結構與該導線收攏固定結構相連,以驅動該導線收攏固定結構沿豎向移動。During implementation, the wire tidying assembly includes a first driving structure and a wire retracting and fixing structure. The first driving structure is connected to the wire retracting and fixing structure to drive the wire retracting and fixing structure to move vertically.
實施時,該導線收攏固定結構包括第一夾持臂和第二夾持臂,該第一夾持臂的第一端和該第二夾持臂的第一端具有相互靠近的固定散導線的狀態和相互遠離的待固定散導線的狀態。During implementation, the wire collection and fixing structure includes a first clamping arm and a second clamping arm, and the first end of the first clamping arm and the first end of the second clamping arm have a state of fixing the loose wires close to each other and a state of fixing the loose wires far away from each other.
實施時,該導線收攏固定結構還包括第一驅動件、樞轉軸和彈簧,該第一夾持臂的中部和該第二夾持臂的中部均可轉動地與該樞轉軸相連,該第一驅動件與該第一夾持臂的第二端和該第二夾持臂的第二端均與相連,以驅動該第一夾持臂的第二端和該第二夾持臂的第二端相互靠近,該彈簧的第一端連接在該樞轉軸至該第一夾持臂的第一端的第一夾持臂上,該彈簧的第二端連接在該樞轉軸至該第二夾持臂的第一端的第二夾持臂上。During implementation, the wire retraction and fixing structure also includes a first driving member, a pivot and a spring. The middle part of the first clamping arm and the middle part of the second clamping arm are both rotatably connected to the pivot. The first driving member is connected to the second end of the first clamping arm and the second end of the second clamping arm to drive the second end of the first clamping arm and the second end of the second clamping arm to approach each other. The first end of the spring is connected to the first clamping arm from the pivot to the first end of the first clamping arm, and the second end of the spring is connected to the second clamping arm from the pivot to the first end of the second clamping arm.
實施時,該第一驅動件包括驅動主體和兩個連接臂,該兩個連接臂的第一端與該驅動主體相連,該兩個連接臂的第二端分別與該第一夾持臂的第二端和該第二夾持臂的第二端相互配合的固定散導線的狀態,或該兩個連接臂的第二端分別與該第一夾持臂的第二端和該第二夾持臂的第二端相互脫離的待固定散導線的狀態。In implementation, the first driving member includes a driving body and two connecting arms, the first ends of the two connecting arms are connected to the driving body, the second ends of the two connecting arms respectively cooperate with the second end of the first clamping arm and the second end of the second clamping arm to fix the loose conductor, or the second ends of the two connecting arms are respectively separated from the second end of the first clamping arm and the second end of the second clamping arm to fix the loose conductor.
實施時,該導線收攏固定結構還包括旋轉驅動件,該旋轉驅動件固定在該基座上,該旋轉驅動件的旋轉軸與該導線收攏固定結構相連。During implementation, the wire retracting and fixing structure further includes a rotary driving member, which is fixed on the base, and the rotating shaft of the rotary driving member is connected to the wire retracting and fixing structure.
實施時,該導線收攏固定結構還包括旋轉驅動件,該旋轉驅動件固定在該基座上,該旋轉驅動件的旋轉軸與該導線收攏固定結構相連。During implementation, the wire retracting and fixing structure further includes a rotary driving member, which is fixed on the base, and the rotating shaft of the rotary driving member is connected to the wire retracting and fixing structure.
實施時,該第一夾持臂包括第一夾持臂主體和第一夾持頭,該第一夾持頭位於該第一夾持臂的第二端,該第二夾持臂包括第二夾持臂主體和第二夾持頭,該第二夾持頭位於該第二夾持臂的第二端,該第一夾持頭包括導線導引凹槽和夾持板,該第二夾持頭包括導線配合凹槽和配合板,該夾持板位於該導線導引凹槽靠近該導線的一側,該配合板位於該導線配合凹槽的靠近該導線的一側,該導線導引凹槽和該導線配合凹槽形成封閉的匯攏通孔,該夾持板和該配合板形成夾持固定通孔。During implementation, the first clamping arm includes a first clamping arm body and a first clamping head, the first clamping head is located at the second end of the first clamping arm, the second clamping arm includes a second clamping arm body and a second clamping head, the second clamping head is located at the second end of the second clamping arm, the first clamping head includes a wire guide groove and a clamping plate, the second clamping head includes a wire mating groove and a mating plate, the clamping plate is located on a side of the wire guide groove close to the wire, the mating plate is located on a side of the wire mating groove close to the wire, the wire guide groove and the wire mating groove form a closed convergence through hole, and the clamping plate and the mating plate form a clamping fixing through hole.
實施時,該沾錫膏組件包括第二驅動結構和錫膏池結構,該第二驅動結構設置在該基座上,該錫膏池結構安裝在該第二驅動結構上,該第二驅動結構可驅動該錫膏池結構處於工作位置或避讓位置。During implementation, the solder paste assembly includes a second driving structure and a solder paste pool structure, the second driving structure is arranged on the base, the solder paste pool structure is installed on the second driving structure, and the second driving structure can drive the solder paste pool structure to a working position or an avoidance position.
實施時,該沾錫組件包括第三驅動結構和沾錫結構,該第三驅動結構設置在該基座上,該沾錫結構設置在該第三驅動結構上,該第三驅動結構可驅動該沾錫結構處於工作位置或避讓位置。During implementation, the soldering assembly includes a third driving structure and a soldering structure. The third driving structure is arranged on the base, and the soldering structure is arranged on the third driving structure. The third driving structure can drive the soldering structure to be in a working position or an avoidance position.
實施時,該沾錫結構包括錫爐和錫杯,該錫杯可在該錫爐內豎向移動。In practice, the soldering structure includes a soldering furnace and a soldering cup, and the soldering cup can move vertically in the soldering furnace.
實施時,該導線整理裝置還包括抓取組件,該抓取組件設置在該基座上,在該導線移動方向該抓取組件位於該沾錫組件和該導線整理組件之間。During implementation, the wire arranging device further includes a grabbing assembly, which is arranged on the base and is located between the soldering assembly and the wire arranging assembly in the moving direction of the wire.
實施時,該導線整理裝置還包括檢測組件,該檢測組件設置在該基座上,在該導線移動方向該檢測組件位於該抓取組件和該導線整理組件之間。During implementation, the wire arranging device further includes a detection assembly, which is arranged on the base and is located between the grabbing assembly and the wire arranging assembly in the moving direction of the wire.
實施時,該導線整理裝置還包括導線放置工位,該導線放置工位位於該檢測組件和該導線整理組件之間的位置。During implementation, the wire arranging device further includes a wire placement station, which is located between the detection component and the wire arranging component.
實施時,該傳輸組件包括轉盤驅動結構和轉盤結構,該轉盤驅動結構設置在該基座上,該轉盤驅動結構與該轉盤結構相連,以驅動該轉盤結構轉動。During implementation, the transmission assembly includes a turntable driving structure and a turntable structure, wherein the turntable driving structure is disposed on the base and connected to the turntable structure to drive the turntable structure to rotate.
實施時,該轉盤結構包括轉盤本體和導線固定部,該轉盤本體與該轉盤驅動結構相連,該導線固定部固定設置在該轉盤的上表面。During implementation, the turntable structure includes a turntable body and a wire fixing portion, the turntable body is connected to the turntable driving structure, and the wire fixing portion is fixedly arranged on the upper surface of the turntable.
實施時,該轉盤結構還包括散導線限位板,該散導線限位板具有豁口,該導線的散導線穿過該豁口向下延伸,該導線的主體支撐在該散導線限位板上。During implementation, the turntable structure further includes a scattered wire limiting plate, which has a notch, through which the scattered wires of the wire extend downward, and the main body of the wire is supported on the scattered wire limiting plate.
實施時,該轉盤結構還包括多個支撐部和多個支撐滾輪,每個支撐滾輪與每個支撐部一一對應地設置,該支撐部的第一端固定在該基座上,該支撐滾輪可轉動地連接在該支撐部的第二端,該支撐滾輪與該轉盤本體的下表面接觸。During implementation, the turntable structure also includes a plurality of supporting parts and a plurality of supporting rollers, each supporting roller is arranged corresponding to each supporting part, the first end of the supporting part is fixed on the base, the supporting roller is rotatably connected to the second end of the supporting part, and the supporting roller contacts the lower surface of the turntable body.
根據本發明的另一方面,還提供了一種導線整理的方法,導線整理的方法採用上述的導線整理裝置,導線整理的方法包括以下步驟: S10:安裝導線; S20: 傳輸組件驅動導線移動至導線整理組件,導線整理組件對導線進行整理; S30:傳輸組件驅動導線移動至沾錫膏組件,將整理後的導線進行沾錫膏; S40:傳輸組件驅動導線移動至沾錫組件,對沾錫膏的導線進行沾錫。 According to another aspect of the present invention, a method for arranging wires is also provided. The method for arranging wires adopts the above-mentioned wire arranging device, and the method for arranging wires includes the following steps: S10: Installing wires; S20: The transmission component drives the wires to move to the wire arranging component, and the wire arranging component arranges the wires; S30: The transmission component drives the wires to move to the soldering paste component, and the arranged wires are dipped in solder paste; S40: The transmission component drives the wires to move to the soldering component, and the soldered wires are dipped in solder paste.
實施時,在步驟S40之後,還包括取出導線,並將取出導線的位置進行檢測。During implementation, after step S40, the method further includes taking out the wire and detecting the position of the taken out wire.
為進一步瞭解本發明,以下舉較佳之實施例,配合圖式、圖號,將本發明之具體構成內容及其所達成的功效詳細說明如下。In order to further understand the present invention, the following preferred embodiments are given, and the specific structure and effects of the present invention are described in detail with reference to the drawings and figure numbers.
需要說明的是,在不衝突的情況下,本發明中的實施例及實施例中的特徵可以相互組合。下面將參考附圖並結合實施例來詳細說明本發明。It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
應該指出,以下詳細說明都是例示性的,旨在對本發明提供進一步的說明。除非另有指明,本文使用的所有技術和科學術語具有與本發明所屬技術領域的普通技術人員通常理解的相同含義。It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by ordinary technicians in the technical field to which the present invention belongs.
為了便於描述,在這裡可以使用空間相對術語,如“在…之上”、“在…上方”、“在…上表面”、“上面的”等,用來描述如在圖中所示的一個器件或特徵與其他器件或特徵的空間位置關係。應當理解的是,空間相對術語旨在包含除了器件在圖中所描述的方位之外的在使用或操作中的不同方位。例如,如果附圖中的器件被倒置,則描述為“在其他器件或構造上方”或“在其他器件或構造之上”的器件之後將被定位為“在其他器件或構造下方”或“在其他器件或構造之下”。因而,示例性術語“在…上方”可以包括“在…上方”和“在…下方”兩種方位。該器件也可以其他不同方式定位旋轉90度或處於其他方位,並且對這裡所使用的空間相對描述作出相應解釋。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying figure is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used here are interpreted accordingly.
如圖1至圖5所示,本實施例的導線整理裝置包括基座10、傳輸組件20、導線整理組件30、沾錫膏組件40和沾錫組件50。傳輸組件20、導線整理組件30、沾錫膏組件40和沾錫組件50均安裝在基座10上,導線安裝在傳輸組件20上,傳輸組件20可驅動導線順次移動至導線整理組件30、沾錫膏組件40和沾錫組件50。As shown in FIGS. 1 to 5 , the wire arrangement device of the present embodiment includes a
應用本實施例的技術方案,將需要整理的導線安裝在傳輸組件20上,傳輸組件20將該導線移動到導線整理組件30,對導線進行整理,將散亂的導線整理成合適的線束。接著,傳輸組件20將該導線移動至沾錫膏組件40處,進行沾錫膏。接著,傳輸組件20將沾完錫膏的導線,移動至沾錫組件50處,進行沾錫。上述的沾錫方式效率較高,品質可控。本實施例的技術方案有效地解決了現有技術中的導線在整理沾錫時,生產效率較低的問題。By applying the technical solution of this embodiment, the wires to be arranged are installed on the
需要說明的是,本實施例整理的導線為多根導線比較淩亂,通過導線整理組件30將多根淩亂的導線(以下稱為地線)進行匯攏到一起,然後將匯攏到一起的多根導線進行扭線操作,使得上述淩亂的多根導線纏繞為導線束。It should be noted that the wires arranged in this embodiment are relatively messy wires. The
如圖2和圖3所示,在本實施例的技術方案中,導線整理組件30包括第一驅動結構31和導線收攏固定結構32,第一驅動結構31與導線收攏固定結構32相連,以驅動導線收攏固定結構32沿豎向移動。具體地操作步驟為,導線收攏固定結構32張開導線進入通道,第一驅動結構31驅動導線收攏固定結構32向上運動,導線收攏固定結構32移動到位後(地線的根部)導線收攏固定結構閉合,這樣可以實現導線收攏固定結構32對導線的約束,然後第一驅動結構31驅動導線收攏固定結構32向下運動,這樣可以對該預定距離的地線匯攏到一起,需要說明的是,導線收攏固定結構32在向下運動的同時還進行轉動,這樣使得匯攏在一起的地線不容易反彈、散亂。As shown in FIG. 2 and FIG. 3 , in the technical solution of this embodiment, the
需要說明的是,導線整理組件30還包括抵壓結構,抵壓結構連接在第一驅動結構31上,抵壓結構包括抵壓塊,第一驅動結構31可以驅動抵壓塊抵壓導線,抵壓的導線的具體位置在地線從導線的主體的引出處,且位於導線的主體上。抵壓結構的作用是抵壓銅箔,銅箔固定在導線的主體上進而保證了位於導線的主體的外側的地線等結構不會影響導線的主體的內部結構,例如不會很容易的導致導線的主體的內部導線的扭動、錯位、變形等。抵壓塊通過第二驅動部進行驅動。It should be noted that the
如圖4和圖5所示,在本實施例的技術方案中,導線收攏固定結構32包括第一夾持臂321和第二夾持臂322,第一夾持臂321的第一端和第二夾持臂322的第一端具有相互靠近的固定散導線的狀態和相互遠離的待固定散導線的狀態。上述結構方便操作,結構緊湊。需要說明的是,本實施例將第一夾持臂321和第二夾持臂322配合形成對淩亂的多根導線進行歸攏的作用。As shown in FIG. 4 and FIG. 5 , in the technical solution of this embodiment, the wire collecting and
如圖2至圖5所示,在本實施例的技術方案中,導線收攏固定結構32還包括第一驅動件323、樞轉軸324和彈簧325,第一夾持臂321的中部和第二夾持臂322的中部均可轉動地與樞轉軸324相連,第一驅動件323與第一夾持臂321的第二端和第二夾持臂322的第二端均與相連,以驅動第一夾持臂321的第二端和第二夾持臂322的第二端相互靠近,彈簧325的第一端連接在樞轉軸324至第一夾持臂321的第一端的第一夾持臂321上,彈簧325的第二端連接在樞轉軸324至第二夾持臂322的第一端的第二夾持臂322上。彈簧325一直處於拉伸彈性狀態,當第一驅動件323對第一夾持臂321和第二夾持臂322施加的作用力大於彈簧的拉力時,第一夾持臂321的第二端和第二夾持臂322的第二端張開,當第一驅動件323停止對第一夾持臂321和第二夾持臂322施加作用力的時候,第一夾持臂321的第二端和第二夾持臂322的第二端閉合。上述結構緊湊,操作便捷。As shown in FIGS. 2 to 5 , in the technical solution of the present embodiment, the wire retracting and fixing
需要說明的是,上述的第一夾持臂321的中部指的是第一夾持臂321的第一端和第二夾持臂322的第二端之間的位置,並非一定為第一夾持臂321的正中間位置,和第二夾持臂322的中部。It should be noted that the middle of the
如圖2至圖5所示,在本實施例的技術方案中,第一驅動件323包括驅動主體和兩個連接臂,兩個連接臂的第一端與驅動主體相連,兩個連接臂的第二端分別與第一夾持臂321的第二端和第二夾持臂322的第二端相互配合的固定散導線的狀態,或兩個連接臂的第二端分別與第一夾持臂321的第二端和第二夾持臂322的第二端相互脫離的待固定散導線的狀態。上述結構可以避免當第一夾持臂321和第二夾持臂322轉動的時候,第一驅動件323對第一夾持臂321和第二夾持臂322干涉。As shown in FIGS. 2 to 5 , in the technical solution of this embodiment, the first driving
如圖2、圖3和圖5所示,在本實施例的技術方案中,導線收攏固定結構32還包括旋轉驅動件326,旋轉驅動件326固定在基座10上,旋轉驅動件326的旋轉軸與導線收攏固定結構32相連。旋轉驅動件326的轉軸(可以為轉軸自身,也可以為轉軸連接的延長軸)與樞轉軸324相連。旋轉驅動件326的設置使得收攏的地線纏繞在一起,這樣收攏在一起的地線不容易再次散亂。As shown in FIG. 2 , FIG. 3 and FIG. 5 , in the technical solution of this embodiment, the wire collection and fixing
如圖4和圖5所示,在本實施例的技術方案中,第一夾持臂321包括第一夾持臂主體和第一夾持頭,第一夾持頭位於第一夾持臂321的第二端,第二夾持臂322包括第二夾持臂主體和第二夾持頭,第二夾持頭位於第二夾持臂322的第二端,第一夾持頭包括導線導引凹槽和夾持板,第二夾持頭包括導線配合凹槽和配合板,夾持板位於導線導引凹槽靠近導線的一側,配合板位於導線配合凹槽的靠近導線的一側,導線導引凹槽和導線配合凹槽形成封閉的匯攏通孔,夾持板和配合板形成夾持固定通孔。第一夾持頭和第二夾持頭的結構比較複雜,第一夾持臂主體和第一夾持頭分開設置,這樣便於加工,同樣的道理,第二夾持臂主體和第二夾持頭分開設置也起到相同的作用。需要說明的是,匯攏通孔的軸線和夾持固定通孔的軸線在同一豎直軸線上。導線引導凹槽的開口位於靠近導線配合凹槽的方向,在靠近導線配合凹槽至遠離導線配合凹槽的方向上,導線引導凹槽的寬度逐漸收縮。導線引導凹槽位於導線配合凹槽的內側。As shown in Figures 4 and 5, in the technical solution of the present embodiment, the
如圖1和圖2所示,在本實施例的技術方案中,沾錫膏組件40包括第二驅動結構41和錫膏池結構42,第二驅動結構41設置在基座10上,錫膏池結構42安裝在第二驅動結構41上,第二驅動結構41可驅動錫膏池結構42處於工作位置或避讓位置。沾錫膏組件40的設置為下一步的沾錫做準備,第二驅動結構41驅動錫膏池結構42,這樣可以實現錫膏池結構42對導線進行避讓和工作。需要說明的是,第二驅動結構41和錫膏池結構42在控制組件的控制下,可以實現錫膏池結構42的升高位置和下降位置均可控,這樣可以實現地線沾附錫膏距離的可控。As shown in FIG. 1 and FIG. 2 , in the technical solution of this embodiment, the
如圖1和圖2所示,在本實施例的技術方案中,沾錫組件50包括第三驅動結構51和沾錫結構52,第三驅動結構51設置在基座10上,沾錫結構52設置在第三驅動結構51上,第三驅動結構51可驅動沾錫結構52處於工作位置或避讓位置。沾錫組件50的設置保證了地線不會出現散亂的問題。需要說明的是,第一驅動結構31、第二驅動結構41和第三驅動結構51均為氣缸活塞傳動,驅動結構驅動被驅動件豎向運動和/或橫向運動可以根據具體情況進行設置。As shown in Figures 1 and 2, in the technical solution of this embodiment, the
如圖1和圖2所示,在本實施例的技術方案中,沾錫結構52包括錫爐和錫杯,錫杯可在錫爐內豎向移動。上述結構有利於節省能源,節約材料,操作靈活可控,錫杯的單獨控制升降,可以實現地線沾錫的長度容易控制,錫杯的體積小於錫爐的體積,這樣地線沾錫的時候不會污染整個錫爐。需要說明的是,本實施例的沾錫結構還包括防護罩,防護罩罩設在錫爐的上方,這樣可以保護機器設備或者操作人員的安全,防止沾錫結構52的錫外濺。As shown in FIG. 1 and FIG. 2 , in the technical solution of the present embodiment, the
如圖1所示,在本實施例的技術方案中,導線整理裝置還包括抓取組件60,抓取組件60設置在基座10上,在導線移動方向抓取組件60位於沾錫組件和導線整理組件30之間。沾錫完畢的導線,通過抓取組件60取出傳輸組件20,這樣自動化的導線整理裝置效率較高。As shown in FIG1 , in the technical solution of this embodiment, the wire arranging device further includes a grabbing
如圖1所示,在本實施例的技術方案中,導線整理裝置還包括檢測組件70,檢測組件70設置在基座10上,在導線移動方向檢測組件70位於抓取組件60和導線整理組件30之間。檢測組件70的設置可以實現對傳輸組件20的工位上的導線進行檢測,避免出現導線未被抓取組件60取出的情況發生。As shown in FIG1 , in the technical solution of this embodiment, the wire arranging device further includes a
如圖1所示,在本實施例的技術方案中,導線整理裝置還包括導線放置工位,導線放置工位位於檢測組件70和導線整理組件30之間的位置。上述結構用於放置導線。As shown in Fig. 1, in the technical solution of this embodiment, the wire arrangement device further includes a wire placement station, which is located between the
如圖1至圖3所示,在本實施例的技術方案中,傳輸組件20包括轉盤驅動結構21和轉盤結構22,轉盤驅動結構21設置在基座10上,轉盤驅動結構21與轉盤結構22相連,以驅動轉盤結構22轉動。上述結構緊湊,佔用空間較小。通過轉盤結構22的轉動可以實現導線在多個工位上進行操作,而且這樣便於工作人員的操作,不需要移動較遠的距離就能夠實現全流程的監控和操作。As shown in FIGS. 1 to 3 , in the technical solution of this embodiment, the
如圖1所示,在本實施例的技術方案中,轉盤結構22包括轉盤本體221和導線固定部222,轉盤本體221與轉盤驅動結構21相連,導線固定部222固定設置在轉盤的上表面。本實施例具有六個工位,對應六個導線固定部222,六個工位可以同時作業,這樣大大地提高了導線整理裝置的工作效率。As shown in FIG1 , in the technical solution of this embodiment, the
如圖2所示,在本實施例的技術方案中,轉盤結構22還包括散導線限位板223,散導線限位板223具有豁口,導線的散導線穿過豁口向下延伸,導線的主體支撐在散導線限位板223上。散導線限位板223的設置可以阻止錫、錫膏的外濺,另外,可以通過設置豁口的寬度來限制沾錫和沾錫膏的地線的粗度。需要說明的是,地線的直徑扭成0.8mm至1.2mm之間,地線的沾錫控制長度在7mm至13mm之間。As shown in FIG. 2 , in the technical solution of this embodiment, the
如圖3所示,在本實施例的技術方案中,轉盤結構22還包括多個支撐部224和多個支撐滾輪225,每個支撐滾輪225與每個支撐部224一一對應地設置,支撐部224的第一端固定在基座10上,支撐滾輪225可轉動地連接在支撐部224的第二端,支撐滾輪225與轉盤本體221的下表面接觸。上述結構保證了傳輸組件20的精度,即轉盤結構22不容易變形,支撐滾輪225的設置可以降低摩擦力。需要說明的是,支撐部224為六個,即六個工位相對應,一個工位一個。支撐滾輪225也是六個。As shown in FIG3 , in the technical solution of this embodiment, the
本發明還提供了一種導線整理的方法,導線整理的方法採用上述的導線整理裝置,導線整理的方法包括以下步驟:
S10:安裝導線;
S20:傳輸組件20驅動導線移動至導線整理組件30,導線整理組件30對導線進行整理;
S30:傳輸組件20驅動導線移動至沾錫膏組件40,將整理後的導線進行沾錫膏;
S40:傳輸組件20驅動導線移動至沾錫組件50,對沾錫膏的導線進行沾錫。
The present invention also provides a method for arranging wires, which adopts the above-mentioned wire arranging device, and the method for arranging wires includes the following steps:
S10: Install the wires;
S20: The
需要說明的是,在步驟S40之後,還包括取出導線,並將取出導線的位置進行檢測。It should be noted that after step S40, the wire is taken out and the position of the taken out wire is detected.
藉此,應用本發明的技術方案,將需要整理的導線安裝在傳輸組件上,傳輸組件將該導線移動到導線整理組件,對導線進行整理,將散亂的導線整理成合適的線束。接著,傳輸組件將該導線移動至沾錫膏組件處,進行沾錫膏。接著,傳輸組件將沾完錫膏的導線,移動至沾錫組件處,進行沾錫。上述的沾錫方式效率較高,品質可控。本發明的技術方案有效地解決了現有技術中的導線在整理沾錫時,生產效率較低的問題。Thus, by applying the technical solution of the present invention, the wires to be arranged are installed on the transmission assembly, and the transmission assembly moves the wires to the wire arrangement assembly to arrange the wires and arrange the scattered wires into a suitable wire harness. Then, the transmission assembly moves the wires to the soldering paste assembly for soldering. Then, the transmission assembly moves the wires dipped with solder paste to the soldering assembly for soldering. The above-mentioned soldering method is highly efficient and has controllable quality. The technical solution of the present invention effectively solves the problem of low production efficiency in the prior art when the wires are arranged and soldered.
需要注意的是,這裡所使用的術語僅是為了描述具體實施方式,而非意圖限制根據本發明的示例性實施方式。如在這裡所使用的,除非上下文另外明確指出,否則單數形式也意圖包括複數形式,此外,還應當理解的是,當在本說明書中使用術語“包含”和/或“包括”時,其指明存在特徵、步驟、操作、器件、組件和/或它們的組合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form. In addition, it should be understood that when the terms "include" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.
需要說明的是,本發明的說明書和申請專利範圍及上述附圖中的術語“第一”、“第二”等是用於區別類似的物件,而不必用於描述特定的順序或先後次序。應該理解這樣使用的資料在適當情況下可以互換,以便這裡描述的本發明的實施方式例如能夠以除了在這裡圖示或描述的那些以外的順序實施。此外,術語“包括”和“具有”以及他們的任何變形,意圖在於覆蓋不排他的包含,例如,包含了一系列步驟或單元的過程、方法、系統、產品或設備不必限於清楚地列出的那些步驟或單元,而是可包括沒有清楚地列出的或對於這些過程、方法、產品或設備固有的其它步驟或單元。It should be noted that the terms "first", "second", etc. in the specification and patent application of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or apparatus.
以上僅為本發明的優選實施例而已,並不用於限制本發明,對於本領域的技術人員來說,本發明可以有各種更改和變化。凡在本發明的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本發明的保護範圍之內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
綜上所述,依上文所揭示之內容,本發明確可達到發明之預期目的,提供一種導線整理裝置及導線整理的方法,極具實用性與產業上利用之價值,爰依法提出發明專利申請。In summary, according to the contents disclosed above, the present invention can achieve the expected purpose of the invention and provide a wire arrangement device and a wire arrangement method, which are extremely practical and valuable for industrial use. Therefore, a patent application for the invention is filed in accordance with the law.
10:基座 20:傳輸組件 21:轉盤驅動結構 22:轉盤結構 221:轉盤本體 222:導線固定部 223:散導線限位板 224:支撐部 225:支撐滾輪 30:導線整理組件 31:第一驅動結構 32:導線收攏固定結構 321:第一夾持臂 322:第二夾持臂 323:第一驅動件 324:樞轉軸 325:彈簧 326:旋轉驅動件 40:沾錫膏組件 41:第二驅動結構 42:錫膏池結構 50:沾錫組件 51:第三驅動結構 52:沾錫結構 60:抓取組件 70:檢測組件 10: Base 20: Transmission assembly 21: Turntable drive structure 22: Turntable structure 221: Turntable body 222: Wire fixing part 223: Loose wire limit plate 224: Support part 225: Support roller 30: Wire sorting assembly 31: First drive structure 32: Wire collection and fixing structure 321: First clamping arm 322: Second clamping arm 323: First drive member 324: Pivot shaft 325: Spring 326: Rotary drive member 40: Solder paste assembly 41: Second drive structure 42: Solder paste pool structure 50: soldering assembly 51: third drive structure 52: soldering structure 60: grabbing assembly 70: detection assembly
圖1係為本發明實施例的導線整理裝置俯視的立體結構示意圖; 圖2係為圖1的導線整理裝置的俯視的另一角度的立體結構示意圖; 圖3係為圖1的導線整理裝置的另一角度的立體結構示意圖; 圖4係為圖1的導線整理裝置的導線收攏固定結構的立體結構示意圖; 圖5係為圖4的導線收攏固定結構的另一角度的立體結構示意圖。 FIG. 1 is a schematic diagram of the three-dimensional structure of the wire arranging device of the embodiment of the present invention from a top view; FIG. 2 is a schematic diagram of the three-dimensional structure of the wire arranging device of FIG. 1 from another angle from a top view; FIG. 3 is a schematic diagram of the three-dimensional structure of the wire arranging device of FIG. 1 from another angle; FIG. 4 is a schematic diagram of the three-dimensional structure of the wire retracting and fixing structure of the wire arranging device of FIG. 1; FIG. 5 is a schematic diagram of the three-dimensional structure of the wire retracting and fixing structure of FIG. 4 from another angle.
10:基座 10: Base
20:傳輸組件 20: Transmission components
30:導線整理組件 30: Wire management assembly
40:沾錫膏組件 40: Solder paste assembly
50:沾錫組件 50: Soldering components
60:抓取組件 60: Grab components
70:檢測組件 70: Detection components
Claims (19)
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CN202211321978.9 | 2022-10-26 | ||
CN202211321978.9A CN115547576A (en) | 2022-10-26 | 2022-10-26 | Wire arrangement device and wire arrangement method |
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Publication Number | Publication Date |
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TWI837956B TWI837956B (en) | 2024-04-01 |
TW202417365A true TW202417365A (en) | 2024-05-01 |
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TW111144302A TWI837956B (en) | 2022-10-26 | 2022-11-18 | A wire sorting device and a wire sorting method |
Country Status (2)
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TW (1) | TWI837956B (en) |
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CN200963643Y (en) * | 2006-08-25 | 2007-10-24 | 崔锋 | Solder wire discharging equipment |
JP5853578B2 (en) * | 2011-10-20 | 2016-02-09 | 住友電装株式会社 | Electric wire straightening device |
CN108002110A (en) * | 2017-11-09 | 2018-05-08 | 璧电淮 | Rotatable wire feeding mechanism |
CN209618573U (en) * | 2018-12-24 | 2019-11-12 | 无锡长亮光电科技有限公司 | A kind of copper wire conveying device |
CN113675691A (en) * | 2021-08-26 | 2021-11-19 | 深圳市蓝丝腾科技有限公司 | Circuit assembling process on mobile communication base station equipment |
CN216918058U (en) * | 2022-04-08 | 2022-07-08 | 芜湖欣丰电气有限公司 | Earth leakage coil lead wire pay-off |
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