TW202410493A - Semiconductor sealing package structure and manufacturing method thereof - Google Patents

Semiconductor sealing package structure and manufacturing method thereof Download PDF

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TW202410493A
TW202410493A TW111132063A TW111132063A TW202410493A TW 202410493 A TW202410493 A TW 202410493A TW 111132063 A TW111132063 A TW 111132063A TW 111132063 A TW111132063 A TW 111132063A TW 202410493 A TW202410493 A TW 202410493A
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semiconductor
cover plate
substrate
package structure
adhesive material
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TW111132063A
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TWI806751B (en
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陳政華
陳昱志
汪世欲
蔡孟凱
劉侑錚
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福懋科技股份有限公司
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Abstract

A semiconductor sealing package structure includes a substrate, at least one semiconductor element, an adhesive material, a cover plate and a metal layer. A groove is formed on an outer side of a surrounding portion of the substrate which is relatively far away from a carrier portion. The semiconductor element is electrically connected to the carrier portion of the substrate. The adhesive material is disposed in the groove. The cover plate is disposed on the outer side of the surrounding portion and covers the semiconductor element. The metal layer is disposed on the cover plate and covers the adhesive material. The substrate, the adhesive material, the metal layer and the cover plate seal the semiconductor element.

Description

半導體密封封裝結構及其製作方法Semiconductor sealed packaging structure and manufacturing method thereof

本發明是有關於一種封裝結構及其製作方法,且特別是有關於一種半導體密封封裝結構及其製作方法。The present invention relates to a packaging structure and a manufacturing method thereof, and in particular, to a semiconductor sealing packaging structure and a manufacturing method thereof.

一般來說,發光二極體所發出的紫外光隨波長越短,對有機材料破壞越大。為此,選擇合適的材料進行封裝顯得尤為重要。根據封裝材料的類型,深紫外光(Deep Ultraviolet,DUV)封裝結構可以分為半無機封裝以及無機封裝來進行密封。然而,無機封裝製程繁雜且成本高,如材料液化壓力控制及共平面影響黏著性材料流動均勻性等;半無機封裝則無法防止深紫外光反射及折射照射到有機材料所造成的材料老化裂解,破壞密封導致腔體洩漏等問題。Generally speaking, the shorter the wavelength of ultraviolet light emitted by the LED, the more damaging it is to organic materials. Therefore, it is particularly important to choose the right material for packaging. According to the type of packaging material, the deep ultraviolet (DUV) packaging structure can be divided into semi-inorganic packaging and inorganic packaging for sealing. However, the inorganic packaging process is complicated and costly, such as material liquefaction pressure control and coplanarity affecting the flow uniformity of adhesive materials; semi-inorganic packaging cannot prevent the reflection and refraction of deep ultraviolet light on organic materials, causing material aging and cracking, and damage to the seal leading to cavity leakage.

本發明提供一種半導體密封封裝結構,其具有較佳的結構可靠度。The present invention provides a semiconductor sealing package structure having better structural reliability.

本發明還提供一種半導體密封封裝結構的製作方法,用以製作上述的半導體密封封裝結構,其具有製程簡單且可降低製程複雜度等優勢。The present invention also provides a method for manufacturing a semiconductor sealing package structure, which is used to produce the above-mentioned semiconductor sealing package structure, which has the advantages of simple manufacturing process and reduced process complexity.

本發明的半導體密封封裝結構,其包括一基板、至少一半導體元件、一黏著材料、一蓋板以及一金屬層。基板包括一承載部以及一環繞部。環繞部配置於承載部上且與承載部定義出一容置槽。環繞部相對遠離承載部的一外側具有一凹槽。半導體元件配置於容置槽內且與基板的承載部電性連接。黏著材料配置於凹槽內。蓋板配置於環繞部的外側上且覆蓋半導體元件。金屬層配置於蓋板上且覆蓋黏著材料。基板、黏著材料、金屬層以及蓋板密封半導體元件。The semiconductor sealed packaging structure of the present invention includes a substrate, at least one semiconductor element, an adhesive material, a cover plate and a metal layer. The substrate includes a supporting portion and a surrounding portion. The surrounding portion is arranged on the supporting portion and defines a receiving groove with the supporting portion. The surrounding portion has a groove on an outer side relatively far from the supporting portion. The semiconductor element is arranged in the receiving groove and is electrically connected to the supporting portion of the substrate. The adhesive material is arranged in the groove. The cover plate is arranged on the outer side of the surrounding portion and covers the semiconductor element. The metal layer is arranged on the cover plate and covers the adhesive material. The substrate, the adhesive material, the metal layer and the cover plate seal the semiconductor element.

在本發明的一實施例中,上述的凹槽具有彼此相對的一第一側與一第二側。第一側的高度等於或大於第二側的高度。In an embodiment of the present invention, the groove has a first side and a second side opposite to each other. The height of the first side is equal to or greater than the height of the second side.

在本發明的一實施例中,上述的蓋板為一平板。In an embodiment of the present invention, the above-mentioned cover plate is a flat plate.

在本發明的一實施例中,上述的蓋板包括一平板部以及一透鏡部。透鏡部配置於平板部相對遠離金屬層的一側上且對應半導體元件設置。In an embodiment of the present invention, the above-mentioned cover plate includes a flat plate part and a lens part. The lens portion is disposed on a side of the flat plate portion relatively away from the metal layer and is disposed corresponding to the semiconductor element.

在本發明的一實施例中,上述的至少一半導體元件包括至少一發光二極體以及一齊納二極體。In an embodiment of the present invention, the above-mentioned at least one semiconductor device includes at least one light-emitting diode and a Zener diode.

在本發明的一實施例中,上述的發光二極體的發光波長介於200奈米至400奈米之間。In an embodiment of the present invention, the light emitting wavelength of the above-mentioned light-emitting diode is between 200 nanometers and 400 nanometers.

在本發明的一實施例中,上述的蓋板對於波長為200奈米至280奈米的光線的光穿透率大於85%。In one embodiment of the present invention, the light transmittance of the cover plate for light with a wavelength of 200 nm to 280 nm is greater than 85%.

在本發明的一實施例中,上述的蓋板的材質包括石英或藍寶石。In an embodiment of the present invention, the material of the cover plate includes quartz or sapphire.

在本發明的一實施例中,上述的金屬層為一多層金屬薄膜。In one embodiment of the present invention, the metal layer is a multi-layer metal film.

在本發明的一實施例中,上述的基板的材質包括陶瓷材料或金屬材料。In one embodiment of the present invention, the material of the substrate includes ceramic material or metal material.

本發明的半導體密封封裝結構的製作方法,其包括以下步驟。提供一基板。基板包括一承載部以及一環繞部。環繞部配置於承載部上且與承載部定義出一容置槽。環繞部相對遠離承載部的一外側具有一凹槽。配置至少一半導體元件於容置槽內,其中半導體元件與基板的承載部電性連接。填充一黏著材料於凹槽內。壓合已形成有一金屬層的一蓋板於基板上。蓋板配置於環繞部的外側上且覆蓋半導體元件。金屬層覆蓋黏著材料。基板、黏著材料、金屬層以及蓋板密封半導體元件。The method for manufacturing a semiconductor sealed packaging structure of the present invention includes the following steps. A substrate is provided. The base plate includes a carrying part and a surrounding part. The surrounding portion is disposed on the bearing portion and defines a receiving groove with the bearing portion. An outer side of the surrounding portion relatively away from the bearing portion has a groove. At least one semiconductor element is arranged in the accommodating groove, wherein the semiconductor element is electrically connected to the carrying portion of the substrate. Fill the groove with an adhesive material. A cover plate with a metal layer formed thereon is pressed onto the substrate. The cover plate is disposed on the outside of the surrounding portion and covers the semiconductor element. The metal layer covers the adhesive material. The substrate, adhesive material, metal layer and cover seal the semiconductor device.

在本發明的一實施例中,上述的基板的承載部包括具有工作電路的陶瓷基板,而基板的環繞部以陶瓷燒結或電鍍銅的方式形成於承載部上。In one embodiment of the present invention, the supporting portion of the substrate comprises a ceramic substrate having a working circuit, and the surrounding portion of the substrate is formed on the supporting portion by ceramic sintering or copper electroplating.

在本發明的一實施例中,上述的環繞部以金屬黏著或鍍銅的方式形成於承載部上。In one embodiment of the present invention, the surrounding portion is formed on the supporting portion by metal bonding or copper plating.

在本發明的一實施例中,上述的凹槽具有彼此相對的一第一側與一第二側。第一側的高度等於或大於第二側的高度。In an embodiment of the present invention, the groove has a first side and a second side opposite to each other. The height of the first side is equal to or greater than the height of the second side.

在本發明的一實施例中,上述的蓋板為一平板。In one embodiment of the present invention, the cover plate is a flat plate.

在本發明的一實施例中,上述的蓋板包括一平板部以及一透鏡部。透鏡部配置於平板部相對遠離金屬層的一側上且對應半導體元件設置。In an embodiment of the present invention, the above-mentioned cover plate includes a flat plate part and a lens part. The lens portion is disposed on a side of the flat plate portion relatively away from the metal layer and is disposed corresponding to the semiconductor element.

在本發明的一實施例中,上述的半導體元件包括至少一發光二極體以及一齊納二極體。In one embodiment of the present invention, the semiconductor device includes at least one light emitting diode and one Zener diode.

在本發明的一實施例中,上述的發光二極體的發光波長介於200奈米至400奈米之間。In one embodiment of the present invention, the light emitting wavelength of the light emitting diode is between 200 nanometers and 400 nanometers.

在本發明的一實施例中,上述的蓋板對於波長為200奈米至280奈米的光線的光穿透率大於85%。In one embodiment of the present invention, the light transmittance of the cover plate for light with a wavelength of 200 nm to 280 nm is greater than 85%.

在本發明的一實施例中,上述的蓋板的材質包括石英或藍寶石。In one embodiment of the present invention, the material of the cover plate includes quartz or sapphire.

基於上述,在本發明的半導體密封封裝結構的設計中,配置在蓋板上的金屬層覆蓋配置於凹槽內的黏著材料,藉此可有效地防止或避免黏著材料被例如是深紫外光照射而產生老化裂解現象,可維持黏著材料的黏性,以有效地提高本發明的半導體密封封裝結構的結構可靠度。此外,基板的環繞部上的凹槽設計,除了可容置黏著材料並定位黏著材料的位置外,亦可有效地控制黏著材料的量,可提升製程可靠度。Based on the above, in the design of the semiconductor sealing package structure of the present invention, the metal layer disposed on the cover plate covers the adhesive material disposed in the groove, thereby effectively preventing or avoiding the adhesive material from being irradiated by, for example, deep ultraviolet light and causing aging and cracking, and maintaining the viscosity of the adhesive material, so as to effectively improve the structural reliability of the semiconductor sealing package structure of the present invention. In addition, the groove design on the surrounding portion of the substrate can not only accommodate the adhesive material and locate the position of the adhesive material, but also effectively control the amount of the adhesive material, which can improve the process reliability.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, embodiments are given below and described in detail with reference to the accompanying drawings.

圖1A至圖1C是依照本發明的一實施例的一種半導體密封封裝結構的製作方法的剖面示意圖。圖1D是圖1C中的蓋板的仰視示意圖。1A to 1C are schematic cross-sectional views of a method for manufacturing a semiconductor sealing package structure according to an embodiment of the present invention. FIG. 1D is a schematic bottom view of the cover plate in FIG. 1C.

請先參考圖1A,關於本實施例的半導體密封封裝結構的製作方法,首先,提供一基板110a。基板110a包括一承載部112a以及一環繞部114a。環繞部114a配置於承載部112a上且與承載部112a定義出一容置槽C。特別是,環繞部114a相對遠離承載部112a的一外側S具有一凹槽115a。以俯視觀之,凹槽115a例如是呈現具有圓角的矩型環狀,但不以此為限。Please refer to FIG. 1A for the method of manufacturing the semiconductor sealed package structure of the present embodiment. First, a substrate 110a is provided. The substrate 110a includes a supporting portion 112a and a surrounding portion 114a. The surrounding portion 114a is disposed on the supporting portion 112a and defines a receiving groove C with the supporting portion 112a. In particular, the surrounding portion 114a has a groove 115a on an outer side S that is relatively far away from the supporting portion 112a. In a top view, the groove 115a is, for example, in the shape of a rectangular ring with rounded corners, but is not limited thereto.

詳細來說,基板110a的承載部112a例如是具有工作電路的陶瓷基板,即承載部112a的材質可為陶瓷材料。基板110a的環繞部114a例如是以陶瓷燒結或電鍍銅的方式形成於承載部112a的周圍上,即環繞部114a的材質可為陶瓷材料或金屬材料。也就是說,基板110a的承載部112a與環繞部114a非一體成形,且可採用相同或不同的材料來製作。於一實施例中,環繞部114a亦可以金屬黏著或鍍銅的方式形成於承載部112a上。在本實施例中,承載部112a的周圍可對齊於環繞部114a的周圍,但不以此為限。Specifically, the carrying portion 112a of the substrate 110a is, for example, a ceramic substrate with a working circuit, that is, the material of the carrying portion 112a can be a ceramic material. The surrounding portion 114a of the substrate 110a is formed around the carrying portion 112a by, for example, ceramic sintering or copper electroplating. That is, the material of the surrounding portion 114a can be a ceramic material or a metal material. That is to say, the carrying portion 112a and the surrounding portion 114a of the substrate 110a are not integrally formed, and can be made of the same or different materials. In one embodiment, the surrounding portion 114a can also be formed on the carrying portion 112a by metal adhesion or copper plating. In this embodiment, the periphery of the carrying portion 112a can be aligned with the periphery of the surrounding portion 114a, but is not limited to this.

於一實施例中,可依照所需尺寸在陶瓷基板上製成承載部112a的尺寸及電路,其中陶瓷基板式的承載部112a的數量可為多個且例如是呈矩陣排列。接著,可利用陶瓷燒結或電鍍銅在每一個承載部112a上製作環繞部114a,並在環繞部114a上緣利用蝕刻方式來形成凹槽115a。此處,凹槽115a具有彼此相對的一第一側E1與一第二側E2,其中第一側E1的高度可例如是等於第二側E2的高度,但並不以此為限。In one embodiment, the size and circuit of the supporting part 112a can be made on a ceramic substrate according to the required size, wherein the number of the ceramic substrate-type supporting parts 112a can be multiple and arranged in a matrix, for example. Then, the surrounding part 114a can be made on each supporting part 112a by ceramic sintering or electroplating, and the groove 115a is formed on the upper edge of the surrounding part 114a by etching. Here, the groove 115a has a first side E1 and a second side E2 opposite to each other, wherein the height of the first side E1 can be, for example, equal to the height of the second side E2, but is not limited thereto.

接著,請再參考圖1A,可選擇性地形成一金屬層120於環繞部114a的外側S上且延伸覆蓋凹槽115a的內壁。此處,形成金屬層120的方式例如是電鍍,但並不以此為限。於此,金屬層120與凹槽115a及環繞部114a的外側S例如是呈共形設置。於一實施例中,金屬層120例如是金,但並不以此為限。Next, please refer to FIG. 1A again, a metal layer 120 can be selectively formed on the outer side S of the surrounding portion 114a and extends to cover the inner wall of the groove 115a. Here, the method of forming the metal layer 120 is, for example, electroplating, but is not limited thereto. Here, the metal layer 120 is configured to be conformal to the groove 115a and the outer side S of the surrounding portion 114a, for example. In one embodiment, the metal layer 120 is gold, for example, but is not limited thereto.

接著,請參考圖1B,配置至少一半導體元件(示意地繪示兩個半導體元件130、135)於容置槽C內,其中半導體元件130、135與基板110a的承載部112a例如是透過焊料132、137而電性連接。此處,半導體元件130例如是一發光二極體(示意地繪示一個發光二極體),其中發光二極體的發光波長例如是介於200奈米至400奈米之間。意即,發光二極體為可發出深紫外光的發光二極體。半導體元件135則例如是一齊納二極體,用以保護發光二極體,但不以此為限。於一實施例中,發光二極體的個數可依據需求而設置呈多個,此仍屬於本發明所欲保護的範圍。Next, please refer to FIG. 1B , and configure at least one semiconductor element (schematically showing two semiconductor elements 130 and 135) in the receiving groove C, wherein the semiconductor elements 130 and 135 are electrically connected to the supporting portion 112a of the substrate 110a, for example, through solders 132 and 137. Here, the semiconductor element 130 is, for example, a light-emitting diode (schematically showing a light-emitting diode), wherein the light-emitting wavelength of the light-emitting diode is, for example, between 200 nanometers and 400 nanometers. That is, the light-emitting diode is a light-emitting diode that can emit deep ultraviolet light. The semiconductor element 135 is, for example, a Zener diode, which is used to protect the light-emitting diode, but is not limited thereto. In one embodiment, the number of light-emitting diodes can be multiple according to the needs, which still falls within the scope of protection of the present invention.

接著,請再參考圖1B,填充一黏著材料140於凹槽115a內。當凹槽115a內有設置金屬層120時,其中黏著材料140可位於金屬層120上。此處,黏著材料140可例如是以劃膠的方式形成於凹槽115a內,其中黏著材料140可例如是有機黏著性矽膠、橡膠或環氧樹脂,或金屬無機材料,但並不以此為限。於一實施例中,黏著材料140例如是含助焊劑或不含助焊劑,但並不以此為限。須說明的是,當黏著材料140採用無機金屬材料時,須設置金屬層120;而當黏著材料140採用有機材料時,則金屬層120可選擇性地設置。凹槽115a的設置,除了可容置黏著材料140以定位黏著材料140的位置外,亦可有效地控制黏著材料140的量。Next, please refer to FIG. 1B again, and fill an adhesive material 140 into the groove 115a. When a metal layer 120 is provided in the groove 115a, the adhesive material 140 may be located on the metal layer 120. Here, the adhesive material 140 may be formed in the groove 115a by, for example, a glue-scribing method, wherein the adhesive material 140 may be, for example, an organic adhesive silicone, rubber or epoxy resin, or a metal inorganic material, but is not limited thereto. In one embodiment, the adhesive material 140 may contain flux or may not contain flux, but is not limited thereto. It should be noted that when the adhesive material 140 is an inorganic metal material, the metal layer 120 must be provided; and when the adhesive material 140 is an organic material, the metal layer 120 may be provided selectively. The provision of the groove 115 a can not only accommodate the adhesive material 140 to locate the position of the adhesive material 140 , but also effectively control the amount of the adhesive material 140 .

之後,請同時參考圖1B與圖1D,提供一蓋板150a於基板110a上,其中蓋板150a的下表面151上已形成有一金屬層160。金屬層160例如是多層金屬薄膜,可包括一第一層162與一第二層164。第一層162直接形成於蓋板150a上,而第二層164形成於第一層162上。此處,蓋板150a例如是一平板,可選擇紫外線最佳透射的材料來製作,可例如是石英或藍寶石,但並不以此為限。特別是,蓋板150a對於波長為200奈米至280奈米的光線(即深紫外光)的光穿透率大於85%。於另一實施例中,其他波長則可依波長需求及依其材料特性選用或應用光學鍍膜層來增強或阻絕透射。Afterwards, please refer to FIG. 1B and FIG. 1D simultaneously, and provide a cover plate 150a on the substrate 110a, wherein a metal layer 160 is formed on the lower surface 151 of the cover plate 150a. The metal layer 160 is, for example, a multi-layer metal film, and may include a first layer 162 and a second layer 164. The first layer 162 is directly formed on the cover plate 150a, and the second layer 164 is formed on the first layer 162. Here, the cover plate 150a is, for example, a flat plate, and may be made of a material with the best ultraviolet light transmission, such as quartz or sapphire, but not limited thereto. In particular, the light transmittance of the cover plate 150a for light with a wavelength of 200 nanometers to 280 nanometers (i.e., deep ultraviolet light) is greater than 85%. In another embodiment, other wavelengths can be enhanced or blocked by selecting or applying optical coating layers according to wavelength requirements and material properties.

於一實施例中,蓋板150a的鍍金屬區(即金屬層160的所在區域)可依照所要搭配基板110a的凹槽115a尺寸設計成具有圓角的矩形環狀。可將蓋板150a清潔後在所設計的矩形環狀範圍內以蒸鍍例如是鈦、鉻或白金等材質的方式來形成第一層162,以做為蓋板150a與第二層164的中間界面層。之後,在第一層162上以蒸鍍例如是金的方式來形成第二層164,以做為與黏著材料140的接著面。最後,依據蓋板150a所需的尺寸進行單體化切割成所需的尺寸,而完成在蓋板150a形成金屬層160。In one embodiment, the metal-plated area of the cover plate 150a (i.e., the area where the metal layer 160 is located) can be designed to be a rectangular ring with rounded corners according to the size of the groove 115a to be matched with the substrate 110a. After the cover plate 150a is cleaned, a first layer 162 can be formed in the designed rectangular ring range by evaporating a material such as titanium, chromium or platinum to serve as an intermediate interface layer between the cover plate 150a and the second layer 164. Afterwards, the second layer 164 is formed on the first layer 162 by evaporating a material such as gold to serve as a contact surface with the adhesive material 140. Finally, the cover plate 150a is singulated and cut into the required size according to the required size, thereby completing the formation of the metal layer 160 on the cover plate 150a.

最後,請同時參考圖1B以及圖1C,以熱壓合的方式,壓合已形成有金屬層160的蓋板150a於基板110上,其中蓋板150a配置於環繞部114a的外側S上且覆蓋半導體元件130、135。此處,蓋板150a的周圍可對齊基板110a的周圍,但不以此為限。當黏著材料140為有機材料且設置有金屬層120時,金屬層160直接接觸金屬層120,而使黏著材料140包覆於金屬層120與金屬層160之間,即可形成無機材料(即金屬層120與金屬層160)包覆有機材料(即黏著材料140)。基板110a、黏著材料140、金屬層160以及蓋板150a密封半導體元件130、135。也就是說,半導體元件130、135密封在基板110a、黏著材料140、金屬層160以及蓋板150a所定義出的腔室內。Finally, please refer to FIG. 1B and FIG. 1C at the same time. The cover plate 150 a on which the metal layer 160 has been formed is pressed onto the substrate 110 by thermal compression. The cover plate 150 a is disposed on the outer side S of the surrounding portion 114 a and covers it. Semiconductor elements 130,135. Here, the periphery of the cover 150a may be aligned with the periphery of the substrate 110a, but is not limited thereto. When the adhesive material 140 is an organic material and is provided with a metal layer 120, the metal layer 160 directly contacts the metal layer 120, so that the adhesive material 140 is coated between the metal layer 120 and the metal layer 160, thereby forming an inorganic material (ie, metal layer 120). layer 120 and metal layer 160) covering the organic material (ie, adhesive material 140). The substrate 110a, the adhesive material 140, the metal layer 160 and the cover 150a seal the semiconductor elements 130 and 135. That is to say, the semiconductor devices 130 and 135 are sealed in the cavity defined by the substrate 110a, the adhesive material 140, the metal layer 160 and the cover plate 150a.

在本實施例中,因黏著材料140填充在凹槽115a內,因此蓋板150a熱壓下壓至基板110a上時,黏著材料140可將凹槽115a填滿,且凹槽115a可限制黏著材料140的流動,以有效地控制黏著材料140。再者,蓋板150a壓合後,可使黏著材料140隱藏在凹槽115a內,且受蓋板150a上的金屬層160的保護,或者是,及凹槽115a內的金屬層120的保護,讓黏著材料140不受半導體元件130所發出的深紫外光照射。藉此,可有效地防止或避免黏著材料140被深紫外光照射而產生老化裂解現象,可維持黏著材料140的黏性。此外,金屬層160的設置亦可防止深紫外線折射穿透照射下方黏著材料140,可避免或防止黏著材料140因老化裂解而讓水氣滲透腔室,進而影響半導體元件130的出光率。之後,可經烤箱烘烤以固化黏著材料140。最後,若陶瓷基板上的承載部112a呈矩陣排列,則可對陶瓷基板進行單體化切割而完成半導體密封封裝結構100a的製作。In this embodiment, since the adhesive material 140 is filled in the groove 115a, when the cover plate 150a is pressed onto the substrate 110a by hot pressing, the adhesive material 140 can fill the groove 115a, and the groove 115a can limit the flow of the adhesive material 140 to effectively control the adhesive material 140. Furthermore, after the cover plate 150a is pressed, the adhesive material 140 can be hidden in the groove 115a and protected by the metal layer 160 on the cover plate 150a, or the metal layer 120 in the groove 115a, so that the adhesive material 140 is not irradiated by the deep ultraviolet light emitted by the semiconductor element 130. In this way, the adhesive material 140 can be effectively prevented or avoided from being aging and cracking due to being irradiated by the deep ultraviolet light, and the viscosity of the adhesive material 140 can be maintained. In addition, the metal layer 160 can also prevent the deep ultraviolet rays from refracting and penetrating the adhesive material 140 below, which can avoid or prevent the adhesive material 140 from aging and cracking to allow water vapor to penetrate the chamber, thereby affecting the light extraction rate of the semiconductor element 130. Afterwards, the adhesive material 140 can be cured by baking in an oven. Finally, if the supporting parts 112a on the ceramic substrate are arranged in a matrix, the ceramic substrate can be singulated and cut to complete the production of the semiconductor sealing package structure 100a.

在結構上,請再參考圖1C,在本實施例的半導體密封封裝結構100a包括基板110a、半導體元件130、135、黏著材料140、蓋板150a以及金屬層160。基板110a包括承載部112a以及環繞部114a。環繞部114a配置於承載部112a上且與承載部112a定義出容置槽C。環繞部114a相對遠離承載部112a的外側S具有凹槽115a。此處,凹槽115a具有彼此相對的第一側E1與第二側E2,其中第一側E1的高度例如是等於第二側E2的高度,但並不以此為限。半導體元件130、135配置於容置槽C內且與基板110a的承載部112a例如是透過焊料132、137電性連接。此處,半導體元件130例如是發光波長介於200奈米至400奈米之間的發光二極體,而半導體元件135例如是齊納二極體,但並不以此為限。黏著材料140配置於凹槽115a內,其中黏著材料140可包括有機材料或無機金屬材料。當黏著材料140採用無機金屬材料時,須設置金屬層120;而當黏著材料140採用有機材料時,則金屬層120可選擇性地設置。蓋板150a配置於環繞部114a的外側S上且覆蓋半導體元件130、135。此處,蓋板150a為一平板,且蓋板150a的材質例如是石英或藍寶石,而蓋板150a對於波長為200奈米至280奈米的光線的光穿透率例如是大於85%。金屬層160配置於蓋板150a上且覆蓋黏著材料140。此處,金屬層160例如是多層金屬薄膜,可包括第一層162與第二層164。第一層162直接接觸蓋板150a,而第二層164配置於第一層162上。基板110a、黏著材料140、金屬層160以及蓋板150a密封半導體元件130、135。Structurally, please refer to FIG. 1C again. The semiconductor sealed package structure 100a in this embodiment includes a substrate 110a, semiconductor elements 130, 135, an adhesive material 140, a cover plate 150a and a metal layer 160. The substrate 110a includes a supporting portion 112a and a surrounding portion 114a. The surrounding portion 114a is disposed on the supporting portion 112a and defines a receiving groove C with the supporting portion 112a. The surrounding portion 114a has a groove 115a on the outer side S away from the supporting portion 112a. Here, the groove 115a has a first side E1 and a second side E2 opposite to each other, wherein the height of the first side E1 is, for example, equal to the height of the second side E2, but is not limited thereto. The semiconductor components 130 and 135 are disposed in the receiving groove C and are electrically connected to the supporting portion 112a of the substrate 110a, for example, through solders 132 and 137. Here, the semiconductor component 130 is, for example, a light-emitting diode with a light-emitting wavelength between 200 nanometers and 400 nanometers, and the semiconductor component 135 is, for example, a Zener diode, but is not limited thereto. The adhesive material 140 is disposed in the groove 115a, wherein the adhesive material 140 may include an organic material or an inorganic metal material. When the adhesive material 140 is an inorganic metal material, the metal layer 120 must be provided; and when the adhesive material 140 is an organic material, the metal layer 120 may be provided selectively. The cover plate 150a is disposed on the outer side S of the surrounding portion 114a and covers the semiconductor elements 130 and 135. Here, the cover plate 150a is a flat plate, and the material of the cover plate 150a is, for example, quartz or sapphire, and the light transmittance of the cover plate 150a for light with a wavelength of 200 nanometers to 280 nanometers is, for example, greater than 85%. The metal layer 160 is disposed on the cover plate 150a and covers the adhesive material 140. Here, the metal layer 160 is, for example, a multi-layer metal film, and may include a first layer 162 and a second layer 164. The first layer 162 directly contacts the cover plate 150a, and the second layer 164 is disposed on the first layer 162. The substrate 110a, the adhesive material 140, the metal layer 160 and the cover plate 150a seal the semiconductor elements 130 and 135.

簡言之,本實施例的黏著材料140配置於凹槽115a內,且蓋板150a上的金屬層160覆蓋黏著材料140,藉此可防止或避免黏著材料140受深紫外光照射而產生有機材料裂解老化,可維持黏著材料140的黏性,以有效地提高本實施例的半導體密封封裝結構100a的結構可靠度。再者,基板110a的環繞部114a上的凹槽115a設計,除了可容置黏著材料140以定位黏著材料140的位置外,亦可有效地控制黏著材料140的量,不需刻意控制蓋板150a的下壓壓力來防止黏著材料140溢出過量或黏著不足的問題,可提升製程可靠度。此外,當黏著材料140採用有機材料時,因為是採用半無機封裝,因此相較於無機封裝,可有效地簡化製程,以降低製程複雜度。In short, the adhesive material 140 of this embodiment is disposed in the groove 115a, and the metal layer 160 on the cover 150a covers the adhesive material 140, thereby preventing or preventing the adhesive material 140 from being irradiated by deep ultraviolet light and generating organic materials. The cracking and aging can maintain the viscosity of the adhesive material 140, thereby effectively improving the structural reliability of the semiconductor sealing package structure 100a of this embodiment. Furthermore, the design of the groove 115a on the surrounding portion 114a of the substrate 110a can not only accommodate the adhesive material 140 to position the adhesive material 140, but also effectively control the amount of the adhesive material 140 without deliberately controlling the cover 150a. The pressing pressure is used to prevent the adhesive material 140 from overflowing or insufficient adhesion, thereby improving process reliability. In addition, when the adhesive material 140 is made of organic material, since it is a semi-inorganic package, compared with inorganic packaging, the process can be effectively simplified to reduce the complexity of the process.

在此必須說明的是,下述實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。It should be noted that the following embodiments use the component numbers and some contents of the previous embodiments, wherein the same number is used to represent the same or similar components, and the description of the same technical contents is omitted. The description of the omitted parts can refer to the previous embodiments, and the following embodiments will not be repeated.

圖2是依照本發明的一實施例的一種半導體密封封裝結構的剖面示意圖。請同時參考圖1C及圖2,本實施例的半導體密封封裝結構100b與圖1C的半導體密封封裝結構100a相似,兩者的差異在於:在本實施例中,基板110b的承載部112b以及環繞部114b例如為一體成形。基板110b的材質例如是陶瓷材料或金屬材料。FIG. 2 is a schematic cross-sectional view of a semiconductor sealing package structure according to an embodiment of the present invention. Please refer to FIG. 1C and FIG. 2 at the same time. The semiconductor sealed package structure 100b of this embodiment is similar to the semiconductor sealed package structure 100a of FIG. 114b is formed integrally, for example. The material of the substrate 110b is, for example, ceramic material or metal material.

圖3是依照本發明的一實施例的一種半導體密封封裝結構的剖面示意圖。請同時參考圖2及圖3,本實施例的半導體密封封裝結構100c與圖2的半導體密封封裝結構100b相似,兩者的差異在於:在本實施例中,蓋板150c的邊緣153相對於基板110b的邊緣113內縮一距離D。也就是說,本實施例的蓋板150c的長度比基板110b的長度短。此時,黏著材料140仍位於凹槽115a內且被蓋板150c的金屬層160所覆蓋,藉此可防止或避免黏著材料140受深紫外光照射而產生裂解老化,可維持黏著材料140的黏性,以有效地提高本實施例的半導體密封封裝結構100c的結構可靠度。FIG3 is a cross-sectional schematic diagram of a semiconductor sealed package structure according to an embodiment of the present invention. Referring to FIG2 and FIG3 at the same time, the semiconductor sealed package structure 100c of this embodiment is similar to the semiconductor sealed package structure 100b of FIG2 , and the difference between the two is that in this embodiment, the edge 153 of the cover plate 150c is retracted by a distance D relative to the edge 113 of the substrate 110b. In other words, the length of the cover plate 150c of this embodiment is shorter than the length of the substrate 110b. At this time, the adhesive material 140 is still located in the groove 115a and covered by the metal layer 160 of the cover plate 150c, thereby preventing or avoiding the adhesive material 140 from being decomposed and aged by deep ultraviolet light, and maintaining the viscosity of the adhesive material 140 to effectively improve the structural reliability of the semiconductor sealing package structure 100c of this embodiment.

圖4是依照本發明的一實施例的一種半導體密封封裝結構的剖面示意圖。請同時參考圖3及圖4,本實施例的半導體密封封裝結構100d與圖3的半導體密封封裝結構100c相似,兩者的差異在於:在本實施例中,凹槽115d具有彼此相對的第一側E1’與第二側E2,其中第一側E1’的高度大於第二側E2的高度。也就是說,凹槽115d第一側E1’的高度與第二側E2的高度不相同。此處,環繞部114a的外側S1、S2呈階梯狀,其中外側S1高於外側S2。此時,黏著材料140仍位於凹槽115d內且被蓋板150c的金屬層160所覆蓋,藉此可防止或避免黏著材料140受深紫外光照射而產生裂解老化,可維持黏著材料140的黏性,以有效地提高本實施例的半導體密封封裝結構100d的結構可靠度。FIG. 4 is a schematic cross-sectional view of a semiconductor sealing package structure according to an embodiment of the present invention. Please refer to FIG. 3 and FIG. 4 at the same time. The semiconductor sealing package structure 100d of this embodiment is similar to the semiconductor sealing package structure 100c of FIG. side E1' and the second side E2, wherein the height of the first side E1' is greater than the height of the second side E2. That is to say, the height of the first side E1' of the groove 115d is different from the height of the second side E2. Here, the outer sides S1 and S2 of the surrounding portion 114a are stepped, with the outer side S1 being higher than the outer side S2. At this time, the adhesive material 140 is still located in the groove 115d and is covered by the metal layer 160 of the cover 150c, thereby preventing or avoiding the cracking and aging of the adhesive material 140 due to exposure to deep ultraviolet light, and maintaining the adhesion of the adhesive material 140. properties to effectively improve the structural reliability of the semiconductor sealing package structure 100d of this embodiment.

於一未繪示的實施例中,蓋板上的金屬層與環繞部的外側上的金屬層之間可具有一微小間隙,以做為一氣流通道,可釋放凹槽內的壓力。舉例來說,例如是在圖4的蓋板150c的邊緣153與鄰近邊緣153的金屬層120之間具有微小間隙,且此微小間隙的位置是相對遠離密封半導體元件130的腔室。In an embodiment not shown, a small gap may be provided between the metal layer on the cover and the metal layer on the outer side of the surrounding portion to serve as an airflow channel to release the pressure in the groove. For example, a small gap may be provided between the edge 153 of the cover 150c of FIG. 4 and the metal layer 120 adjacent to the edge 153, and the position of the small gap is relatively far from the chamber in which the semiconductor element 130 is sealed.

圖5是依照本發明的一實施例的一種半導體密封封裝結構的剖面示意圖。請同時參考圖2及圖5,本實施例的半導體密封封裝結構100e與圖2的半導體密封封裝結構100b相似,兩者的差異在於:在本實施例中,蓋板150e包括一平板部152以及一透鏡部154。透鏡部154配置於平板部152相對遠離金屬層160的一側上且對應半導體元件130、135設置,可使半導體密封封裝結構100e具有較佳的光型。FIG. 5 is a schematic cross-sectional view of a semiconductor sealing package structure according to an embodiment of the present invention. Please refer to FIG. 2 and FIG. 5 at the same time. The semiconductor sealed package structure 100e of this embodiment is similar to the semiconductor sealed package structure 100b of FIG. A lens portion 154. The lens portion 154 is disposed on the side of the flat plate portion 152 relatively away from the metal layer 160 and is provided corresponding to the semiconductor elements 130 and 135, so that the semiconductor sealing package structure 100e has a better light pattern.

綜上所述,在本發明的半導體密封封裝結構的設計中,配置在蓋板上的金屬層覆蓋配置於凹槽內的黏著材料,藉此可有效地防止或避免黏著材料被例如是深紫外光照射而產生老化裂解現象,可維持黏著材料的黏性,以有效地提高本發明的半導體密封封裝結構的結構可靠度。此外,基板的環繞部上的凹槽設計,除了可容置黏著材料並定位黏著材料的位置外,亦可有效地控制黏著材料的量,可提升製程可靠度。In summary, in the design of the semiconductor sealed package structure of the present invention, the metal layer disposed on the cover plate covers the adhesive material disposed in the groove, thereby effectively preventing or avoiding the adhesive material from being irradiated by, for example, deep ultraviolet light and causing aging and cracking, and maintaining the viscosity of the adhesive material, so as to effectively improve the structural reliability of the semiconductor sealed package structure of the present invention. In addition, the groove design on the surrounding portion of the substrate can not only accommodate the adhesive material and locate the position of the adhesive material, but also effectively control the amount of the adhesive material, which can improve the process reliability.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above through embodiments, they are not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some modifications and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the appended patent application scope.

100a、100b、100c、100d、100e:半導體密封封裝結構 110a、110b:基板 112a、112b:承載部 113、153:邊緣 114a、114b:環繞部 115a、115d:凹槽 120、160:金屬層 130、135:半導體元件 132、137:焊料 140:黏著材料 150a、150c、150e:蓋板 151:下表面 152:平板部 154:透鏡部 162:第一層 164:第二層 C:容置槽 D:距離 E1、E1’:第一側 E2:第二側 S、S1、S2:外側 100a, 100b, 100c, 100d, 100e: semiconductor sealing package structure 110a, 110b: substrate 112a, 112b: carrier part 113, 153: edge 114a, 114b: surrounding part 115a, 115d: groove 120, 160: metal layer 130, 135: semiconductor element 132, 137: solder 140: adhesive material 150a, 150c, 150e: cover plate 151: lower surface 152: flat plate part 154: lens part 162: first layer 164: second layer C: receiving groove D: distance E1, E1’: first side E2: second side S, S1, S2: outer side

圖1A至圖1C是依照本發明的一實施例的一種半導體密封封裝結構的製作方法的剖面示意圖。 圖1D是圖1C中的蓋板的仰視示意圖。 圖2是依照本發明的一實施例的一種半導體密封封裝結構的剖面示意圖。 圖3是依照本發明的另一實施例的一種半導體密封封裝結構的剖面示意圖。 圖4是依照本發明的另一實施例的一種半導體密封封裝結構的剖面示意圖。 圖5是依照本發明的另一實施例的一種半導體密封封裝結構的剖面示意圖。 Figures 1A to 1C are cross-sectional schematic diagrams of a method for manufacturing a semiconductor sealed package structure according to an embodiment of the present invention. Figure 1D is a schematic diagram of a cover plate in Figure 1C viewed from above. Figure 2 is a cross-sectional schematic diagram of a semiconductor sealed package structure according to an embodiment of the present invention. Figure 3 is a cross-sectional schematic diagram of a semiconductor sealed package structure according to another embodiment of the present invention. Figure 4 is a cross-sectional schematic diagram of a semiconductor sealed package structure according to another embodiment of the present invention. Figure 5 is a cross-sectional schematic diagram of a semiconductor sealed package structure according to another embodiment of the present invention.

100a:半導體密封封裝結構 100a: Semiconductor sealed packaging structure

110a:基板 110a: Substrate

112a:承載部 112a: Bearing part

114a:環繞部 114a: Surrounding part

115a:凹槽 115a: Groove

120、160:金屬層 120, 160: Metal layer

130、135:半導體元件 130, 135: Semiconductor components

132、137:焊料 132, 137: Solder

140:黏著材料 140:Adhesive material

150a:蓋板 150a: Cover plate

151:下表面 151: Lower surface

162:第一層 162:First floor

164:第二層 164:Second floor

C:容置槽 C: Storage tank

E1:第一側 E1: First side

E2:第二側 E2: Second side

S:外側 S: Outside

Claims (20)

一種半導體密封封裝結構,包括: 一基板,包括一承載部以及一環繞部,該環繞部配置於該承載部上且與該承載部定義出一容置槽,其中該環繞部相對遠離該承載部的一外側具有一凹槽; 至少一半導體元件,配置於該容置槽內,且與該基板的該承載部電性連接; 一黏著材料,配置於該凹槽內; 一蓋板,配置於該環繞部的該外側上,且覆蓋該至少一半導體元件;以及 一金屬層,配置於該蓋板上,且覆蓋該黏著材料,其中該基板、該黏著材料、該金屬層以及該蓋板密封該至少一半導體元件。 A semiconductor sealed packaging structure includes: A substrate including a supporting portion and a surrounding portion, wherein the surrounding portion is arranged on the supporting portion and defines a receiving groove with the supporting portion, wherein an outer side of the surrounding portion relatively far from the supporting portion has a groove; At least one semiconductor element is arranged in the receiving groove and electrically connected to the supporting portion of the substrate; An adhesive material is arranged in the groove; A cover plate is arranged on the outer side of the surrounding portion and covers the at least one semiconductor element; and A metal layer is arranged on the cover plate and covers the adhesive material, wherein the substrate, the adhesive material, the metal layer and the cover plate seal the at least one semiconductor element. 如請求項1所述的半導體密封封裝結構,其中該凹槽具有彼此相對的一第一側與一第二側,該第一側的高度等於或大於該第二側的高度。The semiconductor sealing package structure of claim 1, wherein the groove has a first side and a second side opposite to each other, and the height of the first side is equal to or greater than the height of the second side. 如請求項1所述的半導體密封封裝結構,其中該蓋板為一平板。The semiconductor sealing package structure as claimed in claim 1, wherein the cover is a flat plate. 如請求項1所述的半導體密封封裝結構,其中該蓋板包括一平板部以及一透鏡部,該透鏡部配置於該平板部相對遠離該金屬層的一側上且對應該至少一半導體元件設置。A semiconductor sealed package structure as described in claim 1, wherein the cover plate includes a flat plate portion and a lens portion, the lens portion is disposed on a side of the flat plate portion that is relatively far away from the metal layer and is arranged corresponding to the at least one semiconductor element. 如請求項1所述的半導體密封封裝結構,其中該至少一半導體元件包括至少一發光二極體以及一齊納二極體。The semiconductor sealed package structure of claim 1, wherein the at least one semiconductor element includes at least one light emitting diode and a Zener diode. 如請求項5所述的半導體密封封裝結構,其中該至少一發光二極體的發光波長介於200奈米至400奈米之間。A semiconductor sealed package structure as described in claim 5, wherein the light emitting wavelength of the at least one light emitting diode is between 200 nanometers and 400 nanometers. 如請求項1所述的半導體密封封裝結構,其中該蓋板對於波長為200奈米至280奈米的光線的光穿透率大於85%。The semiconductor sealed packaging structure of claim 1, wherein the cover plate has a light transmittance greater than 85% for light with a wavelength of 200 nanometers to 280 nanometers. 如請求項1所述的半導體密封封裝結構,其中該蓋板的材質包括石英或藍寶石。The semiconductor sealed packaging structure according to claim 1, wherein the cover plate is made of quartz or sapphire. 如請求項1所述的半導體密封封裝結構,其中該金屬層為一多層金屬薄膜。The semiconductor sealing package structure of claim 1, wherein the metal layer is a multi-layer metal film. 如請求項1所述的半導體密封封裝結構,其中該基板的材質包括陶瓷材料或金屬材料。The semiconductor sealed packaging structure according to claim 1, wherein the substrate is made of ceramic material or metal material. 一種半導體密封封裝結構的製作方法,包括: 提供一基板,該基板包括一承載部以及一環繞部,該環繞部配置於該承載部上且與該承載部定義出一容置槽,其中該環繞部相對遠離該承載部的一外側具有一凹槽; 配置至少一半導體元件於該容置槽內,其中該至少一半導體元件與該基板的該承載部電性連接; 填充一黏著材料於該凹槽內;以及 壓合已形成有一金屬層的一蓋板於該基板上,該蓋板配置於該環繞部的該外側上且覆蓋該至少一半導體元件,該金屬層覆蓋該黏著材料,其中該基板、該黏著材料、該金屬層以及該蓋板密封該至少一半導體元件。 A method for manufacturing a semiconductor sealed packaging structure, including: A base plate is provided. The base plate includes a bearing portion and a surrounding portion. The surrounding portion is disposed on the bearing portion and defines a receiving groove with the bearing portion. The surrounding portion has an outer side relatively away from the bearing portion. groove; disposing at least one semiconductor element in the accommodating groove, wherein the at least one semiconductor element is electrically connected to the carrying portion of the substrate; Filling the groove with an adhesive material; and A cover plate formed with a metal layer is pressed onto the substrate. The cover plate is disposed on the outside of the surrounding portion and covers the at least one semiconductor element. The metal layer covers the adhesive material, wherein the substrate, the adhesive material The material, the metal layer and the cover seal the at least one semiconductor component. 如請求項11所述的半導體密封封裝結構的製作方法,其中該基板的該承載部包括具有工作電路的陶瓷基板,而該基板的該環繞部以陶瓷燒結或電鍍銅的方式形成於該承載部上。A method for manufacturing a semiconductor sealed packaging structure as described in claim 11, wherein the supporting portion of the substrate includes a ceramic substrate having a working circuit, and the surrounding portion of the substrate is formed on the supporting portion by ceramic sintering or copper electroplating. 如請求項11所述的半導體密封封裝結構的製作方法,其中該環繞部以金屬黏著或鍍銅的方式形成於該承載部上。The method for manufacturing a semiconductor sealing package structure as claimed in claim 11, wherein the surrounding portion is formed on the carrying portion by metal adhesion or copper plating. 如請求項11所述的半導體密封封裝結構的製作方法,其中該凹槽具有彼此相對的一第一側與一第二側,該第一側的高度等於或大於該第二側的高度。The method of manufacturing a semiconductor sealing package structure as claimed in claim 11, wherein the groove has a first side and a second side opposite to each other, and the height of the first side is equal to or greater than the height of the second side. 如請求項11所述的半導體密封封裝結構的製作方法,其中該蓋板為一平板。The method for manufacturing a semiconductor sealing package structure as claimed in claim 11, wherein the cover plate is a flat plate. 如請求項11所述的半導體密封封裝結構的製作方法,其中該蓋板包括一平板部以及一透鏡部,該透鏡部配置於該平板部相對遠離該金屬層的一側上且對應該至少一半導體元件設置。The method of manufacturing a semiconductor sealed package structure as claimed in claim 11, wherein the cover plate includes a flat plate part and a lens part, the lens part is disposed on a side of the flat plate part relatively away from the metal layer and corresponds to the at least one Semiconductor components set. 如請求項11所述的半導體密封封裝結構的製作方法,其中該至少一半導體元件包括至少一發光二極體以及一齊納二極體。A method for manufacturing a semiconductor sealed package structure as described in claim 11, wherein the at least one semiconductor element includes at least one light-emitting diode and one Zener diode. 如請求項17所述的半導體密封封裝結構的製作方法,其中該至少一發光二極體的發光波長介於200奈米至400奈米之間。A method for manufacturing a semiconductor sealed package structure as described in claim 17, wherein the light emitting wavelength of the at least one light emitting diode is between 200 nanometers and 400 nanometers. 如請求項11所述的半導體密封封裝結構的製作方法,其中該蓋板對於波長為200奈米至280奈米的光線的光穿透率大於85%。The method of manufacturing a semiconductor sealed packaging structure as described in claim 11, wherein the cover plate has a light transmittance greater than 85% for light with a wavelength of 200 nanometers to 280 nanometers. 如請求項11所述的半導體密封封裝結構的製作方法,其中該蓋板的材質包括石英或藍寶石。A method for manufacturing a semiconductor sealed packaging structure as described in claim 11, wherein the material of the cover plate includes quartz or sapphire.
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