TW202407374A - Battery detecting apparatus - Google Patents
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- 239000011261 inert gas Substances 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 53
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
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- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
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- 229910052786 argon Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 239000003292 glue Substances 0.000 description 1
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
本發明是有關於一種檢測裝置,且特別是有關於一種電池檢測裝置。The present invention relates to a detection device, and in particular to a battery detection device.
一般而言,電池成品在運作時容易產生氣體,而在氣體漸漸積蓄之後會導致鼓脹、破裂,嚴重時可能會損壞電池。然而,現行的檢測裝置往往都會搭配較昂貴的構件導致成本昂貴,進而無法簡易地批量式檢測出氣體速率與產量。因此如何開發出一種可以簡易地量化檢測出電池氣體產生速率與產量且兼具成本優勢的電池檢測裝置實為一種挑戰。Generally speaking, finished batteries tend to produce gas during operation. When the gas gradually accumulates, it will cause bulging and rupture. In severe cases, the battery may be damaged. However, current detection devices are often equipped with more expensive components, resulting in high cost, and thus cannot easily detect gas velocity and output in batches. Therefore, it is a challenge to develop a battery testing device that can easily and quantitatively detect the battery gas generation rate and output while having cost advantages.
本發明提供一種電池檢測裝置,其可以簡易地量化檢測出電池氣體產生速率與產量且兼具成本優勢。The present invention provides a battery detection device that can easily and quantitatively detect the battery gas generation rate and output and has cost advantages.
本發明的一種電池檢測裝置,包括檢測腔室、壓力感測器以及電引入元件。檢測腔室具有惰性氣體環境。壓力感測器耦接檢測腔室,以感測檢測腔室內的壓力變化。電引入元件具有相對的第一端與第二端。第一端位於大氣環境中,且第二端位於惰性氣體環境,以將電流由檢測腔室的外部引入檢測腔室的內部。A battery testing device of the present invention includes a testing chamber, a pressure sensor and an electrical introduction component. The detection chamber has an inert gas environment. The pressure sensor is coupled to the detection chamber to sense pressure changes in the detection chamber. The electrical lead-in component has a first end and a second end opposite to each other. The first end is located in the atmospheric environment, and the second end is located in the inert gas environment to introduce current from the outside of the detection chamber into the inside of the detection chamber.
在本發明的一實施例中,上述的電引入元件包括第一部分與第二部分,第一部分由第一端延伸至檢測腔室的內部,第二部分連接第一部分且具有極柄容置空間。In one embodiment of the present invention, the above-mentioned electrical introduction component includes a first part and a second part. The first part extends from the first end to the inside of the detection chamber, and the second part is connected to the first part and has a pole handle accommodation space.
在本發明的一實施例中,上述的第二部分由二片金屬片嫁接形成極柄容置空間。In an embodiment of the present invention, the above-mentioned second part is grafted by two metal sheets to form a pole handle accommodation space.
在本發明的一實施例中,每一上述的金屬片上具有多個鑽孔,且至少二片金屬片藉由多個螺絲與多個鑽孔鎖固進行嫁接。In an embodiment of the present invention, each of the above-mentioned metal sheets has a plurality of drill holes, and at least two metal sheets are grafted by locking with a plurality of screws and a plurality of drill holes.
在本發明的一實施例中,上述的檢測腔室具有蓋板,且所述電引入元件焊接於所述蓋板。In an embodiment of the present invention, the above-mentioned detection chamber has a cover plate, and the electrical introduction component is welded to the cover plate.
在本發明的一實施例中,上述的電引入元件由無氧銅芯銀焊接於紫銅片上所組成。In one embodiment of the present invention, the above-mentioned electrical introduction component is composed of an oxygen-free copper core and silver welded on a copper sheet.
在本發明的一實施例中,上述的電池檢測裝置應用於尺寸小於3公分×10公分×20公分的電池。In an embodiment of the present invention, the above-mentioned battery detection device is applied to batteries with a size less than 3 cm × 10 cm × 20 cm.
在本發明的一實施例中,上述的電池檢測裝置更包括連接檢測腔室的氣體導出元件,以排出檢測腔室的內部的氣體。In an embodiment of the present invention, the above-mentioned battery testing device further includes a gas outlet component connected to the testing chamber to discharge the gas inside the testing chamber.
在本發明的一實施例中,上述的電池檢測裝置更包括連接氣體導出元件的氣體分析器,以分析氣體。In an embodiment of the present invention, the above-mentioned battery detection device further includes a gas analyzer connected to a gas outlet component for analyzing gas.
在本發明的一實施例中,上述的第二端是由檢測腔室的壁面延伸出一距離,且距離介於20毫米至60毫米之間。In an embodiment of the present invention, the above-mentioned second end extends a distance from the wall of the detection chamber, and the distance is between 20 mm and 60 mm.
基於上述,本發明藉由壓力感測器與電引入元件的搭配,可以將電引入元件設計成貫穿檢測腔室,以使檢測腔室內的電池運作,再使壓力感測器耦接檢測腔室,以感測檢測腔室內的壓力變化,而前述設計並未使用會提高成本的流量控制器等構件,如此一來,可以簡易地量化檢測出電池氣體產生速率與產量且兼具成本優勢。Based on the above, through the combination of the pressure sensor and the electrical lead-in component, the present invention can design the electrical lead-in component to penetrate the detection chamber, so that the battery in the detection chamber can operate, and then the pressure sensor can be coupled to the detection chamber. , to sense the pressure changes in the detection chamber, and the aforementioned design does not use components such as flow controllers that increase costs. In this way, the battery gas generation rate and output can be easily and quantitatively detected and have cost advantages.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, embodiments are given below and described in detail with reference to the accompanying drawings.
以下將參考圖式來全面地描述本發明的例示性實施例,但本發明還可按照多種不同形式來實施,且不應解釋為限於本文所述的實施例。在圖式中,為了清楚起見,各區域、部位及層的大小與厚度可不按實際比例繪製。為了方便理解,下述說明中相同的元件將以相同之符號標示來說明。Exemplary embodiments of the present invention will be fully described below with reference to the accompanying drawings, although the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, the sizes and thicknesses of various regions, locations and layers are not drawn to actual scale for clarity. To facilitate understanding, the same components in the following description will be labeled with the same symbols.
應當理解,儘管術語”第一”、”第二”、”第三”等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分區分開。It will be understood that, although the terms "first," "second," "third," etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, and/or sections or parts thereof shall not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section.
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
圖1A是依照本發明的一實施例的一種電池檢測裝置於一視角的部分透視示意圖。圖1B是依照本發明的一實施例的一種電池檢測裝置於另一視角的部分透視示意圖。圖1C是依照本發明的一實施例的一種電池檢測裝置的立體示意圖。1A is a partial perspective view of a battery testing device from one perspective according to an embodiment of the present invention. 1B is a partial perspective view of a battery testing device from another perspective according to an embodiment of the present invention. FIG. 1C is a schematic three-dimensional view of a battery testing device according to an embodiment of the present invention.
請參考圖1A、圖1B與圖1C,在本實施例中,電池檢測裝置100包括檢測腔室110、壓力感測器120以及電引入元件130,其中檢測腔室110具有惰性氣體環境112。進一步而言,壓力感測器120耦接檢測腔室110,以感測檢測腔室110內的壓力變化,且電引入元件130具有相對的第一端130a與第二端130b,其中第一端130a位於大氣環境102(例如是暴露於空氣)中,且第二端130b位於惰性氣體環境112,以將電流10由檢測腔室110的外部(如大氣環境102處)引入檢測腔室的內部(如惰性氣體環境112處)。據此,本實施例藉由壓力感測器120與電引入元件130的搭配,可以將電引入元件130設計成貫穿檢測腔室110,以使檢測腔室110內的電池20運作,再使壓力感測器120耦接檢測腔室110,以感測檢測腔室110內的壓力變化,而前述設計並未使用會提高成本的流量控制器等構件,如此一來,可以簡易地量化檢測出電池20氣體速率與產量且兼具成本優勢。在此,電流10例如是藉由電引入元件130連接充放電機104進行充放電,但本發明不限於此。Please refer to FIG. 1A , FIG. 1B and FIG. 1C . In this embodiment, the battery testing device 100 includes a testing chamber 110 , a
進一步而言,可以是使包裝開孔的電池20在充滿惰性氣體112的檢測腔室110內充放電,氣體量會直接反應於壓力增加的幅度上,因此可以評估與換算實際包裝內承受的壓力大小,以量化檢測出電池20氣體產生速率與產量。Furthermore, the battery 20 with a hole in the package can be charged and discharged in the detection chamber 110 filled with inert gas 112. The amount of gas will directly respond to the increase in pressure, so the actual pressure within the package can be evaluated and converted. size to quantitatively detect the gas production rate and output of the battery 20 .
在一些實施例中,本實施例的電池檢測裝置可以是應用於大型成品電池(軟包電池或硬殼電池)的檢測,其中欲檢測的電池20尺寸小於3公分(cm)×10公分×20公分,但本發明不限於此。In some embodiments, the battery testing device of this embodiment can be applied to the testing of large finished batteries (soft-pack batteries or hard-shell batteries), where the size of the battery 20 to be tested is less than 3 centimeters (cm) × 10 cm × 20 centimeters, but the present invention is not limited thereto.
在一些實施例中,電引入元件130包括第一部分131與第二部分132,且第一部分131由第一端130a延伸至檢測腔室110的內部,第二部分132連接第一部分131且具有極柄容置空間C,其中極柄容置空間C用於容置電池20的極柄22(如正極/負極極柄)。In some embodiments, the
進一步而言,第二部分132可以由至少二片金屬片嫁接形成極柄容置空間C,且每一金屬片上具有多個鑽孔132a,至少二片金屬片132藉由多個螺絲30與多個鑽孔132a鎖固進行嫁接。因此,藉由上述固定方法可以簡單有效的固定住金屬片,降低經由外力拉扯時脫落的風險。應說明的是,圖式中示意地繪示出二片金屬片,但本發明不限制金屬片的數量,在其他實施例中,可以配置不同數量的金屬片。此外,為清楚說明,圖1A的第二部分132是拆解後之示意圖。Furthermore, the second part 132 can be formed by grafting at least two metal sheets to form the pole handle accommodation space C, and each metal sheet has a plurality of drill holes 132a. The at least two metal sheets 132 are connected by a plurality of screws 30 and a plurality of screws. A drill hole 132a is locked for grafting. Therefore, the above fixing method can simply and effectively fix the metal piece, reducing the risk of falling off when pulled by external force. It should be noted that the drawings schematically illustrate two metal sheets, but the present invention does not limit the number of metal sheets. In other embodiments, different numbers of metal sheets can be configured. In addition, for clear explanation, the second part 132 of FIG. 1A is a schematic diagram after disassembly.
在一些實施例中,相鄰所述鑽孔的長邊距離至少大於20毫米(mm),且每一金屬片的尺寸可以是30毫米×20毫米,但本發明不限於此。In some embodiments, the distance between the long sides of adjacent drill holes is at least greater than 20 millimeters (mm), and the size of each metal piece may be 30 mm × 20 mm, but the invention is not limited thereto.
在一些實施例中,前述金屬片的厚度例如是2毫米,但本發明不限於此。In some embodiments, the thickness of the aforementioned metal sheet is, for example, 2 mm, but the invention is not limited thereto.
在一些實施例中,電引入元件130是低電阻的銅,舉例而言,電引入元件130可以由無氧銅芯銀焊接(例如是低溫銀焊)於紫銅片上所組成,如此一來,可以降低充放電機104夾具與電池20正負極和銅芯之間的接觸電阻。此外,檢測腔室110具有蓋板40,且電引入元件130焊接(例如是鎢極惰性氣體保護焊接(TIG))於蓋板40,如此一來,可以在保持腔室氣密性的同時保證腔室內的電池20可使用充放電機104充放電,因此可以具有低於3mΩ的外部電阻,避免IR壓降影響電池20的實際效能,但本發明不限於此。In some embodiments, the
在一些實施例中,惰性氣體環境112可以是檢測前在檢測腔室110內部充滿氬氣或其他適宜的惰性氣體,使檢測腔室110具有一預定壓力值,而進行檢測時即停止再於檢測腔室110內通入惰性氣體,因此可以不需要額外配置用於控制惰性氣體的流量控制器,以進一步降低電池檢測裝置100的操作難度並進一步提升成本優勢,但本發明不限於此。在此,預定壓力值例如是常壓(1大氣壓),但本發明不加以限制,預定壓力值可以依照實際設計上的需求而調整。In some embodiments, the inert gas environment 112 can be filled with argon or other suitable inert gases inside the detection chamber 110 before detection, so that the detection chamber 110 has a predetermined pressure value, and the detection is stopped when the detection is performed. Inert gas is introduced into the chamber 110, so there is no need to configure an additional flow controller for controlling the inert gas, thereby further reducing the operating difficulty of the battery detection device 100 and further improving the cost advantage, but the present invention is not limited thereto. Here, the predetermined pressure value is, for example, normal pressure (1 atmosphere), but the present invention is not limited thereto, and the predetermined pressure value can be adjusted according to actual design requirements.
在一些實施例中,電引入元件130靠近蓋板40的位置具有陶瓷外殼134,但本發明不限於此。In some embodiments, the
在一些實施例中,電引入元件130的第一部分131位於大氣環境102中的長度可以介於40毫米至50毫米之間,但本發明不限於此。In some embodiments, the length of the
在一些實施例中,檢測腔室可以是由不銹鋼容器50與蓋板40所定義出來的,其中定義出的檢測腔室110大小例如是直徑12.5公分,高度30公分,但本發明不限於此。In some embodiments, the detection chamber may be defined by the
在一些實施例中,電池檢測裝置100更包括連接檢測腔室110的氣體導出元件140,以排出檢測腔室110的內部的氣體,但本發明不限於此。此外,電池檢測裝置100更包括連接氣體導出元件140的氣體分析器150,以分析前述氣體,但本發明不限於此,在其他實施例中,可以不包括氣體分析器,直接將排出檢測腔室110的內部的氣體儲存另行檢測,因此電池檢測裝置100可以具有許多操作彈性。在此,氣體導出元件140例如是卸壓閥,但本發明不限於此。In some embodiments, the battery testing device 100 further includes a gas outlet element 140 connected to the testing chamber 110 to discharge the gas inside the testing chamber 110, but the invention is not limited thereto. In addition, the battery detection device 100 further includes a gas analyzer 150 connected to the gas outlet element 140 to analyze the aforementioned gases. However, the present invention is not limited thereto. In other embodiments, the gas analyzer may not be included and the gas analyzer may be directly discharged from the detection chamber. The gas storage inside 110 is separately detected, so the battery testing device 100 can have a lot of operational flexibility. Here, the gas outlet element 140 is, for example, a pressure relief valve, but the invention is not limited thereto.
在一些實施例中,第二端130b是由檢測腔室110的壁面延伸出一距離d,舉例而言,檢測腔室110具有相對的外壁面110a與內壁面110b,而第二端130b是由檢測腔室110的內壁面110b延伸出來,且距離d介於20毫米至60毫米之間,但本發明不限於此。In some embodiments, the second end 130b extends a distance d from the wall of the detection chamber 110. For example, the detection chamber 110 has an opposite outer wall 110a and an inner wall 110b, and the second end 130b is formed by The inner wall surface 110b of the detection chamber 110 extends out, and the distance d is between 20 mm and 60 mm, but the invention is not limited thereto.
在一些實施例中,有兩組電引入元件130,以分別連接電池20的正極與負極,且兩組電引入元件130的第一部分131之間的距離例如是65毫米,但本發明不限於此。In some embodiments, there are two sets of
在一些實施例中,當電池20產生的氣體為具有腐蝕性的氣體時,電引入元件130可以進一步在其表面設置保護膠,以達到腐蝕保護的效果,但本發明不限於此。In some embodiments, when the gas generated by the battery 20 is corrosive gas, the
在一些實施例中,由於鋁電池的運作中並不會有熱失控的問題發生,因此當電池檢測裝置100是要應用鋁電池時,其可以不用配置溫度感應器等構件,以進一步提升其成本優勢,但本發明不限於此。In some embodiments, since thermal runaway does not occur during the operation of aluminum batteries, when the battery detection device 100 is applied to aluminum batteries, it does not need to be equipped with components such as temperature sensors to further increase its cost. advantages, but the invention is not limited thereto.
在一些實施例中,壓力感測器120可以是陶瓷式壓力感測器且例如是搭配記錄器一起使用,其中其參數設定可以是氣壓範圍介於0巴(bar)至5巴,電流範圍0毫安培至40毫安培之間,精度可以是0.25%,但本發明不限於此,其參數設定皆可以視實際使用上的需求進行設定。In some embodiments, the
應說明的是,前述電池檢測裝置100檢測後的數據結果可以進一步導入電池本身的設計與改良。It should be noted that the data results detected by the aforementioned battery detection device 100 can be further introduced into the design and improvement of the battery itself.
綜上所述,本發明藉由壓力感測器與電引入元件的搭配,可以將電引入元件設計成貫穿檢測腔室,以使檢測腔室內的電池運作,再使壓力感測器耦接檢測腔室,以感測檢測腔室內的壓力變化,而前述設計並未使用會提高成本的流量控制器等構件,如此一來,可以簡易地量化檢測出電池氣體速率與產量且兼具成本優勢。To sum up, by combining the pressure sensor and the electrical lead-in component of the present invention, the electrical lead-in component can be designed to penetrate the detection chamber, so that the battery in the detection chamber can operate, and then the pressure sensor can be coupled to detect chamber to sense pressure changes in the chamber, and the aforementioned design does not use components such as flow controllers that would increase costs. In this way, the battery gas rate and output can be easily and quantitatively detected and have cost advantages.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above through embodiments, they are not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some modifications and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the appended patent application scope.
10:電流 20:電池 22:極柄 30:螺絲 40:蓋板 50:不銹鋼容器 100:電池檢測裝置 102:大氣環境 104:充放電機 110:檢測腔室 110a:外壁面 110b:內壁面 112:惰性氣體環境 120:壓力感測器 130:電引入元件 130a:第一端 130b:第二端 131:第一部分 132:第二部分 132a:鑽孔 134:陶瓷外殼 140:氣體導出元件 150:氣體分析器 C:極柄容置空間 d:距離 10:Current 20:Battery 22:pole handle 30:Screw 40:Cover 50: Stainless steel container 100:Battery testing device 102:Atmospheric environment 104:Charger and discharger 110:Detection chamber 110a:Outer wall surface 110b: Inner wall surface 112: Inert gas environment 120: Pressure sensor 130: Electrical introduction components 130a: first end 130b:Second end 131:Part One 132:Part 2 132a: Drilling 134: Ceramic shell 140:Gas outlet component 150:Gas analyzer C: pole handle accommodation space d: distance
圖1A是依照本發明的一實施例的一種電池檢測裝置於一視角的部分透視示意圖。 圖1B是依照本發明的一實施例的一種電池檢測裝置於另一視角的部分透視示意圖。 圖1C是依照本發明的一實施例的一種電池檢測裝置的立體示意圖。 1A is a partial perspective view of a battery testing device from one perspective according to an embodiment of the present invention. 1B is a partial perspective view of a battery testing device from another perspective according to an embodiment of the present invention. FIG. 1C is a schematic three-dimensional view of a battery testing device according to an embodiment of the present invention.
10:電流 10:Current
20:電池 20:Battery
22:極柄 22:pole handle
30:螺絲 30:Screw
40:蓋板 40:Cover
50:不銹鋼容器 50: Stainless steel container
100:電池檢測裝置 100:Battery testing device
102:大氣環境 102:Atmospheric environment
110:檢測腔室 110:Detection chamber
110a:外壁面 110a:Outer wall surface
110b:內壁面 110b: Inner wall surface
112:惰性氣體環境 112: Inert gas environment
120:壓力感測器 120: Pressure sensor
130:電引入元件 130: Electrical introduction components
130a:第一端 130a: first end
130b:第二端 130b:Second end
131:第一部分 131:Part One
132:第二部分 132:Part 2
132a:鑽孔 132a: Drilling
140:氣體導出元件 140:Gas outlet component
150:氣體分析器 150:Gas analyzer
C:極柄容置空間 C: pole handle accommodation space
d:距離 d: distance
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