TW202404793A - An indirect hot-pressing film structure - Google Patents
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- 238000007731 hot pressing Methods 0.000 title claims abstract description 54
- 238000010438 heat treatment Methods 0.000 claims abstract description 115
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 description 16
- 238000003475 lamination Methods 0.000 description 14
- 239000000758 substrate Substances 0.000 description 14
- 238000010030 laminating Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
Description
本創作係有關一種間接熱壓膜結構,尤指一種可簡化元件並有效提高壓膜加工作業速度者。This invention relates to an indirect hot pressing film structure, especially one that can simplify components and effectively increase the speed of lamination processing.
在印刷電路板的製造過程中,基板在曝光之前,皆會在基板之上、下表面分別形成光阻層及黏附於光阻層表面之薄膜,在曝光之後,再將薄膜剝離以使光阻層外露,以進行後續之顯影及蝕刻程序。而一般進行壓膜之基板厚度大約為20μm-25μm,在壓膜過程中,若是基板之溫度太高或是太低,對於壓膜的品質皆會有影響,因此,目前壓膜的工作溫度必需維持在50℃左右,藉以達到最佳的壓膜品質。但由於傳統壓膜機之預熱設備大都是裝設在輸送設備之前端,且預熱設備距離壓膜加工處較遠,基板在經過預熱設備之後,常會因為輸送途中之基板快速散熱,使得在進入熱壓機構時之工作溫度過低而造成壓膜品質不良,若是提高預熱溫度則容易使薄板壓膜後產生皺膜現象。In the manufacturing process of printed circuit boards, before the substrate is exposed, a photoresist layer and a film adhered to the surface of the photoresist layer are formed on the upper and lower surfaces of the substrate. After exposure, the film is peeled off to remove the photoresist. The layer is exposed for subsequent development and etching processes. Generally, the thickness of the substrate used for lamination is about 20μm-25μm. During the lamination process, if the temperature of the substrate is too high or too low, it will affect the quality of the lamination. Therefore, the current working temperature of the lamination must be Maintain it at around 50°C to achieve the best lamination quality. However, since the preheating equipment of traditional laminating machines is mostly installed in front of the conveying equipment, and the preheating equipment is far away from the laminating processing place, after the substrate passes through the preheating equipment, the substrate often dissipates heat quickly during transportation, causing the substrate to dissipate rapidly. When entering the hot pressing mechanism, the working temperature is too low, resulting in poor lamination quality. If the preheating temperature is increased, it is easy to cause wrinkles on the sheet after lamination.
為改善上述問題,如TW M252545「壓膜機及其加熱機構」專利案所示,即提供了一種解決方案,其壓膜機包含一熱壓輪裝置、一輸送機構以及一熱移載機構,熱壓輪裝置主要包含至少一熱壓輪、至少一整平吸盤、至少一切刀座以及至少一貼膜座,以做為薄板之壓膜加工;其中,至少一薄膜經由至少一整平吸盤與至少一貼膜座以移動至薄板之至少一表面上,再經由至少一切刀座上之切刀將至少一薄膜切斷;輸送機構包含多數之輥輪,用以輸送薄板前往上述熱壓輪裝置處加工;而熱移載機構係安裝於輸送機構與熱壓輪裝置入料端前方之間,其具有一加熱源、至少一組以上之第一移載輥輪及第二移載輥輪,該加熱源係以熱輻射將熱源供給薄板及第一、第二移載輥輪,並利用第一、第二移載輥輪以滾壓之熱傳導方式將熱源傳導至被加工薄板。藉以使被加工之薄板在輸送機構未進入壓膜加工前,利用熱移載機構所提供之加熱程序,使薄板控制在約50℃之工作溫度,從而提供薄板之最佳壓膜品質。In order to improve the above problems, as shown in the patent case TW M252545 "Laminator and Heating Mechanism", a solution is provided. The laminator includes a hot pressing wheel device, a conveying mechanism and a thermal transfer mechanism. The hot-pressing wheel device mainly includes at least one hot-pressing wheel, at least a leveling suction cup, at least a cutting knife seat and at least a film pasting seat for laminating thin plates; wherein, at least one film passes through at least a leveling suction cup and at least A film-adhering seat is moved to at least one surface of the thin plate, and then at least one film is cut off by a cutter on at least the cutting knife seat; the conveying mechanism includes a plurality of rollers for conveying the thin plate to the above-mentioned hot pressing wheel device for processing ; The heat transfer mechanism is installed between the conveying mechanism and the front of the feed end of the heat pressing wheel device. It has a heating source and at least one set of first transfer rollers and second transfer rollers. The heating The source uses heat radiation to supply the heat source to the thin plate and the first and second transfer rollers, and uses the first and second transfer rollers to conduct the heat source to the processed thin plate in the form of rolling heat conduction. In this way, before the conveying mechanism enters the lamination process, the processed thin plate can use the heating program provided by the heat transfer mechanism to control the thin plate at an operating temperature of about 50°C, thereby providing the best lamination quality of the thin plate.
藉由上述壓膜機之結構,確實可以達到較佳之壓膜品質。惟,習用熱移載機構之加熱源係以熱輻射之方式,將熱量同時供給薄板及第一、第二移載輥輪,並利用第一、第二移載輥輪以滾壓之熱傳導方式將熱量傳導至被加工薄板,其整體結構複雜,尚有待改善之空間。Through the structure of the laminating machine mentioned above, better laminating quality can indeed be achieved. However, the heating source of the conventional heat transfer mechanism uses thermal radiation to supply heat to the sheet and the first and second transfer rollers at the same time, and uses the first and second transfer rollers to conduct heat by rolling. The overall structure of heat conduction to the processed thin plate is complex and there is still room for improvement.
有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。In view of this, in order to provide a structure that is different from the conventional technology and improve the above-mentioned shortcomings, the creator has accumulated many years of experience and continuous research and development and improvement, and thus came into being this creation.
本創作之一目的在提供一種間接熱壓膜結構,俾能解決習用熱移載機構之整體結構複雜之問題,而能經由一組加熱筒分別接觸以間接加熱一熱壓輪組,藉以精準控制壓膜之工作溫度,讓加熱溫度均勻以確保薄板之壓膜品質,同時能有效簡化元件,進而節省購買費用與人工組裝與維護成本。One of the purposes of this creation is to provide an indirect hot pressing film structure that can solve the problem of the complex overall structure of the conventional heat transfer mechanism, and can indirectly heat a hot pressing wheel set through a set of heating cylinders respectively contacting each other for precise control. The working temperature of the laminating machine makes the heating temperature uniform to ensure the laminating quality of the sheet. It can also effectively simplify the components, thereby saving purchase costs and labor assembly and maintenance costs.
為達上述創作之目的,本創作所設之間接熱壓膜結構包括一機架、一上加熱筒、一驅動組件以及一下加熱筒。其中之機架一側具有一第一側板,機架之另一側具有一第二側板,機架之前端具有一前輸送段,機架之後端具有一後輸送段,前輸送段與後輸送段之間具有一熱壓輪組,供輸送一薄板由前輸送段進入,通過熱壓輪組之間,再沿著後輸送段向外輸出;熱壓輪組之兩端分別連接第一側板與第二側板,且熱壓輪組包括一上熱壓輪以及一下熱壓輪;上加熱筒套接一第一加熱管,供加熱上加熱筒,上加熱筒位於上熱壓輪之上方並抵壓上熱壓輪,供間接加熱上熱壓輪;而下加熱筒套接一第二加熱管,供加熱下加熱筒,下加熱筒位於下熱壓輪之下方並抵壓下熱壓輪,供間接加熱下熱壓輪。In order to achieve the purpose of the above creation, the indirect hot pressing film structure provided in this creation includes a frame, an upper heating cylinder, a driving component and a lower heating cylinder. One side of the frame has a first side plate, the other side of the frame has a second side plate, the front end of the frame has a front conveying section, the rear end of the frame has a rear conveying section, the front conveying section and the rear conveying section There is a hot-pressing wheel set between the sections for transporting a thin plate into the front conveying section, passing between the hot-pressing wheel sets, and then outputting along the rear conveying section; both ends of the hot-pressing wheel set are connected to the first side plate respectively. and the second side plate, and the hot-pressing wheel set includes an upper hot-pressing wheel and a lower hot-pressing wheel; the upper heating cylinder is sleeved with a first heating tube for heating the upper heating cylinder, and the upper heating cylinder is located above the upper hot-pressing wheel and The upper heating wheel is pressed to indirectly heat the upper heating wheel; the lower heating cylinder is connected to a second heating tube for heating the lower heating cylinder. The lower heating cylinder is located below the lower heating wheel and presses the lower heating wheel. , for indirect heating of the hot pressing wheel.
實施時,本創作更具有一驅動組件,驅動組件包括一左連動組及一右連動組,左連動組之一端連接上加熱筒之一端,左連動組之另一端連接一第一驅動件,供帶動上加熱筒之一端上下移動以與上熱壓輪接觸或分離;右連動組之一端連接上加熱筒之另一端,右連動組之另一端連接一第二驅動件,供帶動上加熱筒之另一端上下移動以與上熱壓輪接觸或分離。During implementation, the invention further has a driving component. The driving component includes a left linkage group and a right linkage group. One end of the left linkage group is connected to one end of the heating barrel, and the other end of the left linkage group is connected to a first driving member for Drive one end of the upper heating cylinder to move up and down to contact or separate from the upper heating roller; one end of the right linkage group is connected to the other end of the upper heating cylinder, and the other end of the right linkage group is connected to a second driving member for driving the upper heating cylinder. The other end moves up and down to contact or separate from the upper heat pressing wheel.
實施時,驅動組件更包括一支桿,支桿之兩端分別連結第一側板與第二側板;而左連動組具有一左連桿,左連桿之一端樞接上加熱筒之一端,左連桿之中間位置套接支桿,左連桿之另一端連接第一驅動件,供形成槓桿以帶動上加熱筒之一端上下移動。During implementation, the driving assembly further includes a rod, the two ends of the rod are respectively connected to the first side plate and the second side plate; and the left linkage group has a left connecting rod, one end of the left connecting rod is pivotally connected to one end of the heating tube, and the left The middle position of the connecting rod is connected to the support rod, and the other end of the left connecting rod is connected to the first driving member to form a lever to drive one end of the upper heating barrel to move up and down.
實施時,右連動組具有一右連桿,右連桿之一端樞接上加熱筒之另一端,右連桿之中間位置套接支桿,右連桿之另一端連接第二驅動件,供形成槓桿以帶動上加熱筒之另一端上下移動。During implementation, the right linkage group has a right connecting rod, one end of the right connecting rod is pivotally connected to the other end of the heating tube, the middle position of the right connecting rod is sleeved with the support rod, and the other end of the right connecting rod is connected to the second driving member for A lever is formed to drive the other end of the upper heating cylinder to move up and down.
為進一步了解本創作,以下舉較佳之實施例,配合圖式、圖號,將本創作之具體構成內容及其所達成的功效詳細說明如下:In order to further understand this creation, the following is a preferred embodiment, and together with the drawings and drawing numbers, the specific components of this creation and the effects achieved are described in detail as follows:
本創作之間接熱壓膜結構主要包括一機架,機架的兩側分別具有第一、第二側板,一熱壓輪組之兩端分別連接第一、第二側板,熱壓輪組包括一上熱壓輪與一下熱壓輪;一上加熱筒套接第一加熱管以加熱上加熱筒,上加熱筒抵壓上熱壓輪以間接加熱上熱壓輪,而一下加熱筒套接第二加熱管以加熱下加熱筒,下加熱筒抵壓下熱壓輪以間接加熱下熱壓輪。The indirect hot-pressing film structure of this creation mainly includes a frame. The two sides of the frame are respectively provided with first and second side plates. The two ends of a hot-pressing wheel set are respectively connected to the first and second side plates. The hot-pressing wheel set includes An upper heating wheel and a lower heating wheel; an upper heating cylinder is sleeved with the first heating tube to heat the upper heating cylinder, the upper heating cylinder presses the upper heating wheel to indirectly heat the upper heating wheel, and the lower heating cylinder is sleeved The second heating tube heats the lower heating cylinder, and the lower heating cylinder presses the lower heating wheel to indirectly heat the lower heating wheel.
請參閱圖1~圖3所示,其為本創作間接熱壓膜結構1之較佳實施例, 主要包括一機架2、一上加熱筒3、一驅動組件4以及一下加熱筒5。其中,機架2之左側具有一第一側板21,機架2之右側具有一第二側板22;機架2輸入基板11之一端界定為機架2之前端,輸出薄板12之一端界定為機架2之後端,機架2之前端具有一前輸送段23,供輸送基板11進入機架2內;機架2之後端具有一後輸送段24,供輸出薄板12以離開機架2;前輸送段23與後輸送段24之間具有一熱壓輪組25,熱壓輪組25之兩端分別樞接第一側板21與第二側板22,且熱壓輪組25包括一上熱壓輪251以及一下熱壓輪252,藉以將一上薄膜13與一下薄膜14分別黏附於一基板11之上、下表面,以形成一薄板12。Please refer to Figures 1 to 3, which is a preferred embodiment of the indirect heat pressing
上加熱筒3為一長圓筒,上加熱筒3位於上熱壓輪251之上方;上加熱筒3套接一第一加熱管31,藉以在第一加熱管31通電加熱之後,將熱量傳導給上加熱筒3,從而使上加熱筒3之表面具有均勻之溫度。The
驅動組件4包括一支桿6、一左連動組7以及一右連動組8,其中之支桿6為一長圓桿,支桿6之兩端分別樞接第一側板21與第二側板22;左連動組7具有一左連桿71,左連桿71之前端樞接上加熱筒3之左端,左連桿71之中間位置套接支桿6之左端以形成一槓桿之支點,左連桿71之後端樞接一第一轉接桿72之一端,第一轉接桿72之另一端樞接一氣壓缸之活塞頂端,藉以帶動上加熱筒3之左端上、下移動,實施時,該氣壓缸做為第一驅動件73。右連動組8具有一右連桿81,右連桿81之前端樞接上加熱筒3之右端,右連桿81之中間位置套接支桿6之右端以形成一槓桿之支點,右連桿81之後端樞接一第二轉接桿82之一端,第二轉接桿82之另一端樞接一氣壓缸之活塞頂端,以帶動上加熱筒3之右端上、下移動,實施時,該氣壓缸做為第二驅動件83。The
而下加熱筒5為一長圓筒,下加熱筒5位於下熱壓輪252之下方並向上抵壓下熱壓輪252;下加熱筒5套接一第二加熱管51,藉以在第二加熱管51通電加熱之後,將熱量傳導給下加熱筒5,從而使下加熱筒5之表面具有均勻之溫度,再於下加熱筒5與下熱壓輪252反向轉動時,將熱量傳導給下熱壓輪252,讓下熱壓輪252之外周緣同樣具有均勻之溫度以黏貼下薄膜14。The
藉此,經由第一驅動件73與第二驅動件83之同時向上推動左連桿71與右連桿81,即能分別利用槓桿原理以連動上加熱筒3,讓上加熱筒3向下抵壓上熱壓輪251,並在上加熱筒3與上熱壓輪251反向轉動時,將熱量傳導給上熱壓輪251,讓上熱壓輪251之外周緣具有均勻之溫度。在進行壓膜作業時,上薄膜13之一端向下拉至一基板11之上表面的前端緣,下薄膜14之一端向上拉至基板11之下表面的前端緣,並讓上薄膜13、基板11與下薄膜14同時穿過上熱壓輪251與下熱壓輪252之間,則可完成壓膜作業以熱壓成型一薄板12。Thereby, by simultaneously pushing the left connecting
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種能經由一組加熱筒分別接觸以間接加熱一熱壓輪組,藉以精準控制壓膜之工作溫度,讓加熱溫度均勻以確保薄板之壓膜品質,同時能有效簡化元件以節省購買費用與人工組裝、維護成本之間接熱壓膜結構,極具產業上利用之價值,爰依法提出發明專利申請。In summary, according to the content disclosed above, this invention can indeed achieve the expected purpose of providing a method that can indirectly heat a hot pressing wheel set through a set of heating cylinders respectively contacting each other, thereby accurately controlling the working temperature of the laminating film. The heating temperature is uniform to ensure the lamination quality of the thin plate. At the same time, it can effectively simplify the components to save purchase costs, manual assembly, and maintenance costs. The indirect hot lamination film structure is of great value for industrial use. He has filed an invention patent application in accordance with the law.
本創作雖為實現上述目的而揭露了較佳的具體實施例,惟其並非用以限制本創作之構造特徵,任何該技術領域之通常知識者應知,在本創作的技術精神下,任何輕易思及之變化或修飾皆是可能的,且皆為本創作之申請專利範圍所涵蓋。Although this invention discloses preferred specific embodiments to achieve the above objectives, they are not intended to limit the structural features of this invention. Any person with ordinary knowledge in the technical field should know that within the technical spirit of this invention, any easily imagined Any changes or modifications are possible and are covered by the patentable scope of this invention.
1:間接熱壓膜結構 11:基板 12:薄板 13:上薄膜 14:下薄膜 2:機架 21:第一側板 22:第二側板 23:前輸送段 24:後輸送段 25:熱壓輪組 251:上熱壓輪 252:下熱壓輪 3:上加熱筒 31:第一加熱管 4:驅動組件 5:下加熱筒 51:第二加熱管 6:支桿 7:左連動組 71:左連桿 72:第一轉接桿 73:第一驅動件 8:右連動組 81:右連桿 82:第二轉接桿 83:第二驅動件 1: Indirect hot pressing film structure 11:Substrate 12:Thin plate 13: Apply film 14: Lower the film 2:Rack 21:First side panel 22:Second side panel 23: Front conveyor section 24: Rear conveying section 25:Hot pressed wheel set 251: Upper heat pressing wheel 252: Lower hot pressing wheel 3: Upper heating cylinder 31: First heating tube 4:Drive components 5: Lower heating cylinder 51:Second heating tube 6: Support rod 7: Left linkage group 71:Left connecting rod 72:First transfer rod 73: First drive part 8: Right linkage group 81:Right connecting rod 82:Second transfer rod 83: Second drive part
﹝圖1﹞為本創作之較佳實施例之立體外觀圖。 ﹝圖2﹞為圖1之A-A’剖面圖。 ﹝圖3﹞為本創作之較佳實施例在進行壓膜作業時之使用狀態示意圖。 ﹝Figure 1﹞is a three-dimensional appearance view of the preferred embodiment of this invention. ﹝Figure 2﹞is the A-A’ cross-sectional view of Figure 1. ﹝Figure 3﹞is a schematic diagram of the use state of the preferred embodiment of the present invention during lamination operation.
11:基板 11:Substrate
12:薄板 12:Thin plate
13:上薄膜 13: Apply film
14:下薄膜 14: Lower the film
2:機架 2:Rack
21:第一側板 21:First side panel
23:前輸送段 23: Front conveyor section
24:後輸送段 24: Rear conveying section
251:上熱壓輪 251: Upper heat pressing wheel
252:下熱壓輪 252: Lower hot pressing wheel
3:上加熱筒 3: Upper heating cylinder
31:第一加熱管 31: First heating tube
4:驅動組件 4:Drive components
5:下加熱筒 5: Lower heating cylinder
51:第二加熱管 51:Second heating tube
6:支桿 6: Support rod
7:左連動組 7: Left linkage group
71:左連桿 71:Left connecting rod
72:第一轉接桿 72:First transfer rod
73:第一驅動件 73: First drive part
Claims (4)
Priority Applications (1)
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TW111128409A TWI808847B (en) | 2022-07-28 | 2022-07-28 | An indirect hot-pressing film structure |
Applications Claiming Priority (1)
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TW111128409A TWI808847B (en) | 2022-07-28 | 2022-07-28 | An indirect hot-pressing film structure |
Publications (2)
Publication Number | Publication Date |
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TWI808847B TWI808847B (en) | 2023-07-11 |
TW202404793A true TW202404793A (en) | 2024-02-01 |
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Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN212381485U (en) * | 2020-07-17 | 2021-01-19 | 苏州市锐翊电子科技有限公司 | Hot rolling film machine equipment |
TWM634965U (en) * | 2022-07-28 | 2022-12-01 | 鴻鉑科技有限公司 | Indirect hot pressing film structure |
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Publication number | Publication date |
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TWI808847B (en) | 2023-07-11 |
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