TWI810089B - A film lamination device - Google Patents
A film lamination device Download PDFInfo
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- TWI810089B TWI810089B TW111138998A TW111138998A TWI810089B TW I810089 B TWI810089 B TW I810089B TW 111138998 A TW111138998 A TW 111138998A TW 111138998 A TW111138998 A TW 111138998A TW I810089 B TWI810089 B TW I810089B
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本創作係有關一種壓膜裝置,尤指一種可消除薄膜上之靜電,以確保壓膜薄板之輸出品質者。 This work is related to a lamination device, especially a device that can eliminate static electricity on the film to ensure the output quality of the lamination sheet.
在印刷電路板的製造過程中,基板在曝光之前,皆會在基板之上、下表面分別形成光阻層及黏附於光阻層表面之薄膜,在曝光之後,再將薄膜剝離以使光阻層外露,以進行後續之顯影及蝕刻程序。而一般進行壓膜之基板厚度大約為20μm-25μm,在壓膜過程中,若是基板之溫度太高或是太低,對於壓膜的品質皆會有影響,因此,目前壓膜的工作溫度必需維持在50℃左右,藉以達到最佳的壓膜品質。但由於傳統壓膜機之預熱設備大都是裝設在輸送設備之前端,且預熱設備距離壓膜加工處較遠,基板在經過預熱設備之後,常會因為輸送途中之基板快速散熱,使得在進入熱壓機構時之工作溫度過低而造成壓膜品質不良,若是提高預熱溫度則容易使薄板壓膜後產生皺膜現象。 In the manufacturing process of printed circuit boards, before the substrate is exposed, a photoresist layer and a film adhered to the surface of the photoresist layer are formed on the upper and lower surfaces of the substrate, and after exposure, the film is peeled off to make the photoresist Layers are exposed for subsequent development and etching procedures. Generally, the thickness of the substrate for lamination is about 20 μm-25 μm. During the lamination process, if the temperature of the substrate is too high or too low, it will affect the quality of the lamination. Therefore, the current working temperature of the lamination must be Maintain it at around 50°C to achieve the best lamination quality. However, since the preheating equipment of the traditional film laminating machine is mostly installed at the front end of the conveying equipment, and the preheating equipment is far away from the film lamination processing place, after the substrate passes through the preheating equipment, it is often caused by the rapid heat dissipation of the substrate on the way of transportation. When entering the hot press mechanism, the working temperature is too low, resulting in poor film quality. If the preheating temperature is increased, it is easy to cause wrinkling of the thin plate after film lamination.
為改善上述問題,如TW M252545「壓膜機及其加熱機構」專利案所示,即提供了一種解決方案,其壓膜機包含一熱壓輪裝置、一輸送機構以及一熱移載機構,熱壓輪裝置主要包含至少一熱壓輪、至少一整平吸盤、至少一切刀座以及至少一貼膜座,以做為薄板之壓膜加工;輸送機構包含多數之輥輪,用以輸送薄板前往上述熱壓輪裝置處加工;而熱移載機構係裝置於輸送機構與熱壓輪裝置入料端前方之間,其具有一加熱源、至少一組以上之第一移載輥輪及第二移載輥輪,該加熱源係以熱輻射將熱源供給薄板及第一、第二移載輥輪,並利用第一、第二移載輥輪以滾壓之熱傳導方式將熱源傳導至被加工薄板。藉以使被加工之薄板在輸送機構未進入壓膜加工前,利用熱移載機構所提供之加熱程序,使薄板控制在約50℃之工作溫度,從而提供薄板之最佳壓膜品質。In order to improve the above problems, as shown in the TW M252545 "laminating machine and its heating mechanism" patent case, a solution is provided. The laminating machine includes a hot pressing wheel device, a conveying mechanism and a heat transfer mechanism. The hot pressing wheel device mainly includes at least one hot pressing wheel, at least one leveling suction cup, at least a cutting knife seat and at least one film laminating seat for lamination processing of thin plates; the conveying mechanism includes a large number of rollers for transporting thin plates to Processing at the above-mentioned hot pressing wheel device; and the heat transfer mechanism is installed between the conveying mechanism and the front of the feeding end of the hot pressing wheel device, which has a heating source, at least one set of first transfer rollers and the second The transfer roller, the heat source is to supply the heat source to the thin plate and the first and second transfer rollers by heat radiation, and use the first and second transfer rollers to transfer the heat source to the processed by rolling heat conduction sheet. In order to control the working temperature of the sheet at about 50°C by using the heating program provided by the thermal transfer mechanism before the sheet being processed enters the lamination process by the conveying mechanism, so as to provide the best lamination quality of the sheet.
藉由上述壓膜機之結構,確實可以達到較佳之壓膜品質。惟,習用之壓膜加工方式,主要是以熱壓輪裝置之至少一熱壓輪將上、下薄膜分別黏附於基板之上、下表面上。而在拉動薄膜以使薄膜與離型膜分離的過程中,由於容易產生電荷而使得薄膜帶上靜電,當薄膜貼附基板時,即可能在帶電的單點或多點位置上產生高溫,讓該位置之薄膜變質硬化,在薄膜與基板之間形成微小氣泡而成為不良品;或是因高溫而讓該位置之薄膜爆開,在後續加工時,爆開的位置容易造成短路現象而影響產品之品質。With the structure of the above lamination machine, better lamination quality can indeed be achieved. However, the conventional lamination processing method mainly adheres the upper and lower films to the upper and lower surfaces of the substrate with at least one hot pressing wheel of the hot pressing wheel device. In the process of pulling the film to separate the film from the release film, the film is charged with static electricity due to the easy generation of charges. When the film is attached to the substrate, high temperatures may be generated at the charged single or multiple points, causing The film at this position deteriorates and hardens, forming micro-bubbles between the film and the substrate and becoming a defective product; or the film at this position bursts due to high temperature. During subsequent processing, the bursting position is likely to cause a short circuit and affect the product. of quality.
有鑑於此,為了提供一種有別於習用技術之結構,並改善上述之缺點,創作人積多年的經驗及不斷的研發改進,遂有本創作之產生。In view of this, in order to provide a structure different from the conventional technology and improve the above-mentioned shortcomings, the author has accumulated many years of experience and continuous research and development, so this creation is produced.
本創作之主要目的在提供一種壓膜裝置,俾能解決習用壓膜機在壓膜過程中,由於帶電之薄膜會在薄膜與基板之間形成微小氣泡,或是讓薄膜爆開而容易造成短路之問題,而能經由第一靜電消除器接近上薄膜之第一拉伸部與第二靜電消除器接近下薄膜之第二拉伸部之結構,藉以消除上、下薄膜之靜電,再經由熱壓輪組將上、下薄膜分別黏附於基板之上、下表面上,以確保產品之輸出品質。The main purpose of this creation is to provide a film lamination device to solve the problem of short circuit caused by the formation of micro bubbles between the film and the substrate due to the formation of tiny bubbles between the film and the substrate, or the bursting of the film during the film lamination process of conventional film laminators. problem, and the first stretching part of the upper film can be approached by the first static eliminator and the second stretching part of the lower film can be approached by the second static eliminator, so as to eliminate the static electricity of the upper and lower films, and then heat The pressure wheel set adheres the upper and lower films to the upper and lower surfaces of the substrate respectively to ensure the output quality of the product.
為達上述創作之目的,本創作所設之壓膜裝置主要包括一機架、一第一靜電消除器以及一第二靜電消除器。其中之機架前端具有一前輸送段,機架之後端具有一後輸送段,前輸送段及後輸送段之間具有一熱壓輪組;機架之頂端具有一第一輸送組件,供輸送一上薄膜之一第一拉伸部到一基板之上方,機架之底端具有一第二輸送組件,供輸送一下薄膜之一第二拉伸部到該基板之下方;第一拉伸部及第二拉伸部經由一切膜組件切斷以分別形成一上貼膜及一下貼膜,上貼膜及下貼膜經由熱壓輪組以分別黏附於基板之上、下表面,並形成一薄板;薄板經由後輸送段之輸送,使沿著機架之前端朝向後端之方向向外輸出;第一靜電消除器固定於機架上,第一靜電消除器接近上薄膜之第一拉伸部,供產生正負離子以消除上薄膜之靜電;而第二靜電消除器固定於機架上,第二靜電消除器接近下薄膜之第二拉伸部,供產生正負離子以消除下薄膜之靜電。In order to achieve the purpose of the above-mentioned creation, the laminating device of this creation mainly includes a frame, a first static eliminator and a second static eliminator. The front end of the frame has a front conveying section, the rear end of the frame has a rear conveying section, and there is a hot pressing wheel set between the front conveying section and the rear conveying section; the top of the frame has a first conveying assembly for conveying A first stretching part of an upper film is above a substrate, and the bottom end of the frame has a second conveying assembly for conveying a second stretching part of the lower film to the bottom of the substrate; the first stretching part And the second stretching part is cut through all the film components to form an upper film and a lower film respectively, and the upper film and the lower film are respectively adhered to the upper and lower surfaces of the substrate through the hot pressing wheel set to form a thin plate; the thin plate passes through The conveyance of the rear conveying section is to output outward along the direction from the front end of the frame to the rear end; the first static eliminator is fixed on the frame, and the first static eliminator is close to the first stretching part of the upper film for producing Positive and negative ions are used to eliminate the static electricity of the upper film; and the second static eliminator is fixed on the frame, and the second static eliminator is close to the second stretching part of the lower film for generating positive and negative ions to eliminate the static electricity of the lower film.
實施時,第一靜電消除器位於第一拉伸部之上方。During implementation, the first static eliminator is located above the first stretching portion.
實施時,第二靜電消除器位於第二拉伸部之下方。During implementation, the second static eliminator is located below the second stretching portion.
實施時,本創作更包括一第三靜電消除器,第三靜電消除器固定於機架之頂端,並位於前輸送段之上方。During implementation, the invention further includes a third static eliminator, the third static eliminator is fixed on the top of the frame and is positioned above the front conveying section.
實施時,機架之一側具有一第一上軌道,機架之另一側具有一第二上軌道,切膜組件包括一上吸膜座、一上切刀座以及一上活動座;上吸膜座固定於機架上,並位於熱壓輪組之前端,上吸膜座之前端面上具有一第一刀槽,上吸膜座之前端面上具有一第一吸引部,供吸附上薄膜之第一拉伸部;上切刀座連接於機架上,上切刀座具有一第一圓盤切刀,供於第一刀槽內橫向移動;上活動座之兩側分別連結第一上軌道與第二上軌道,上活動座之底端具有一第一加溫部,且上活動座連接一第一驅動件,供驅動上活動座由上吸膜座之上方向下彎曲移動至上吸膜座之前端,並讓第一加溫部抵壓第一拉伸部,讓上貼膜黏附於一基板之上表面。During implementation, one side of the frame has a first upper rail, and the other side of the frame has a second upper rail, and the film cutting assembly includes an upper suction film seat, an upper cutter seat and an upper movable seat; the upper suction film The seat is fixed on the frame and is located at the front end of the hot pressing wheel set. There is a first slit on the front end surface of the upper film suction seat, and a first suction part on the front end surface of the upper film suction seat, which is used to absorb the second film of the upper film. A stretching part; the upper cutter seat is connected to the frame, and the upper cutter seat has a first disc cutter for lateral movement in the first knife groove; the two sides of the upper movable seat are respectively connected with the first upper track and the The second upper track, the bottom end of the upper movable seat has a first heating part, and the upper movable seat is connected with a first driving member, which is used to drive the upper movable seat to bend downward from the upper direction of the upper film-absorbing seat to move to the top of the upper film-absorbing seat the front end, and let the first heating part press against the first stretching part, so that the upper film adheres to the upper surface of a substrate.
實施時,機架之一側具有一第一下軌道,機架之另一側具有一第二下軌道;切膜組件更包括一下吸膜座、一下切刀座以及一下活動座,下吸膜座固定於機架上,並位於熱壓輪組之前端,下吸膜座之前端面上具有一第二刀槽,下吸膜座之前端面上具有一第二吸引部,供吸附下薄膜之第二拉伸部;下切刀座連接於機架上,下切刀座具有一第二圓盤切刀,供於第二刀槽內橫向移動;下活動座之兩側分別連結第一下軌道與第二下軌道,下活動座之頂端具有一第二加溫部,且下活動座連接一第二驅動件,供驅動下活動座由下吸膜座之下方向上彎曲移動至下吸膜座之前端,並讓第二加溫部向上抵壓第二拉伸部,讓下貼膜黏附於基板之下表面。During implementation, one side of the frame has a first lower track, and the other side of the frame has a second lower track; the film cutting assembly further includes a lower suction film seat, a lower cutter seat and a lower movable seat, and the lower suction film The seat is fixed on the frame and is located at the front end of the hot pressing wheel group. There is a second knife groove on the front end surface of the lower film suction seat, and a second suction part on the front end surface of the lower film suction seat for absorbing the first film of the lower film. Two stretching parts; the lower cutter seat is connected to the frame, and the lower cutter seat has a second disc cutter for lateral movement in the second knife groove; the two sides of the lower movable seat are respectively connected to the first lower track and the second Two lower rails, the top of the lower movable seat has a second heating part, and the lower movable seat is connected to a second driving member, which is used to drive the lower movable seat to bend and move upwards from the bottom of the lower film-absorbing seat to the front end of the lower film-absorbing seat , and let the second heating part upwardly press against the second stretching part, so that the lower film adheres to the lower surface of the substrate.
為進一步了解本創作,以下舉較佳之實施例,配合圖式、圖號,將本創作之具體構成內容及其所達成的功效詳細說明如下:In order to further understand this creation, the following is a preferred embodiment, with the diagram and figure number, the specific composition and effect of this creation are described in detail as follows:
請參閱圖1所示,其為本創作壓膜裝置1之較佳實施例,主要包括一機架11、一第一靜電消除器2、一第二靜電消除器3以及一第三靜電消除器4。其中之機架11為一長方形框架,機架11輸入基板12之一端界定為機架11之前端,輸出薄板13之一端界定為機架11之後端,機架11之前端具有一前輸送段14,供輸送基板12進入機架11內;機架11之後端具有一後輸送段15,供輸送薄板13離開機架11;前輸送段14及後輸送段15之間具有一熱壓輪組16。機架11之頂端後側具有一第一輸送組件17,藉以將一上薄膜121之一第一拉伸部1211輸送到基板12之上方,機架11之底端後側具有一第二輸送組件18,藉以將一下薄膜122之一第二拉伸部1221輸送到基板12之下方;第一拉伸部1211之末端及第二拉伸部1221之末端經由一切膜組件5切斷以分別形成一上貼膜1212及一下貼膜1222,並在上貼膜1212及下貼膜1222分別以熱壓輪組16黏附於基板12之上、下表面,以形成一薄板13之後,讓薄板13經由後輸送段15之輸送,使沿著機架11之前端朝向後端之方向向外輸出。Please refer to shown in Fig. 1, it is the preferred embodiment of laminating device 1 of this creation, mainly comprises a frame 11, a first static eliminator 2, a second static eliminator 3 and a 3rd static eliminator 4. The frame 11 wherein is a rectangular frame, the end of the frame 11 input substrate 12 is defined as the front end of the frame 11, the end of the output sheet 13 is defined as the rear end of the frame 11, and the front end of the frame 11 has a front conveying section 14 , for conveying the substrate 12 into the frame 11; the rear end of the frame 11 has a rear conveying section 15 for conveying the sheet 13 to leave the frame 11; between the front conveying section 14 and the rear conveying section 15 there is a hot pressing wheel set 16 . The top rear side of the frame 11 has a first conveying assembly 17, so as to convey a first stretching portion 1211 of an upper film 121 to the top of the substrate 12, and the bottom rear side of the frame 11 has a second conveying assembly 18, so that the second stretching part 1221 of the lower film 122 is conveyed below the substrate 12; the end of the first stretching part 1211 and the end of the second stretching part 1221 are cut off by the cutting film assembly 5 to form a respectively After the upper film 1212 and the lower film 1222 are adhered to the upper and lower surfaces of the substrate 12 with the hot pressing wheel set 16 respectively to form a thin plate 13, the thin plate 13 passes through the rear conveying section 15. Conveying is to export outwards along the direction of the front end of the frame 11 toward the rear end.
第一靜電消除器2、第二靜電消除器3及第三靜電消除器4分別為長方形體,並分別以垂直薄板13之輸送方向固定於機架11上。其中之第一靜電消除器2及第二靜電消除器3之兩端分別固定於機架11一側之左側板111及機架11另一側之右側板112上,且第一靜電消除器2位於第一拉伸部1211之上方,第二靜電消除器3位於第二拉伸部1221之下方,藉以讓第一靜電消除器2接近上薄膜121之第一拉伸部1211,第二靜電消除器3接近下薄膜122之第二拉伸部1221,並在第一靜電消除器2及第二靜電消除器3分別經由高壓放電以產生正負離子之後,讓正離子與負靜電中和、負離子與正靜電中和,從而消除第一拉伸部1211及第二拉伸部1221上之靜電。而第三靜電消除器4係固定於機架11之頂端前側,並位於前輸送段14之上方,藉以使第三靜電消除器4產生正負離子,並將正負離子向下吹送之後,中和機架11前端之各元件運轉摩擦所產生之靜電,從而使上貼膜1212及下貼膜1222分別黏附基板12上、下表面之前,能完全消除靜電。The first static eliminator 2 , the second static eliminator 3 and the third static eliminator 4 are respectively rectangular, and are respectively fixed on the frame 11 perpendicular to the conveying direction of the thin plate 13 . Wherein the two ends of the first static eliminator 2 and the second static eliminator 3 are respectively fixed on the left side plate 111 on one side of the frame 11 and the right side plate 112 on the other side of the frame 11, and the first static eliminator 2 Located above the first stretching part 1211, the second static eliminator 3 is located below the second stretching part 1221, so that the first static eliminator 2 is close to the first stretching part 1211 of the upper film 121, and the second static eliminator The device 3 is close to the second stretching part 1221 of the lower film 122, and after the first static eliminator 2 and the second static eliminator 3 are respectively subjected to high-voltage discharge to generate positive and negative ions, the positive ions and negative static electricity are neutralized, and the negative ions and negative ions are neutralized. The positive static electricity is neutralized, thereby eliminating the static electricity on the first stretching part 1211 and the second stretching part 1221 . And the third static eliminator 4 is fixed on the top front side of the frame 11, and is positioned above the front conveying section 14, so that the third static eliminator 4 produces positive and negative ions, and after the positive and negative ions are blown downward, the neutralizer The static electricity generated by the running friction of each component at the front end of the frame 11 can completely eliminate the static electricity before the upper film 1212 and the lower film 1222 adhere to the upper and lower surfaces of the substrate 12 respectively.
請參閱圖2~圖4所示,其為切膜組件5之較佳實施例,主要包括一上吸膜座51、一下吸膜座52、一上切刀座53、一下切刀座54、一上活動座55以及一下活動座56。機架11上半部之左側板111的板面上具有一第一斜向槽113以及一第一直向槽114,第一斜向槽113之底端連通第一直向槽114之頂端,第一斜向槽113與第一直向槽114合設為第一上軌道115;右側板112之板面上具有一第二斜向槽116以及一第二直向槽117,第二斜向槽116之底端連通第二直向槽117之頂端,第二斜向槽116與第二直向槽117合設為第二上軌道118。機架11下半部之一側具有反向於第一上軌道115之一第一下軌道119,機架11下半部之另一側具有反向於第二上軌道118之一第二下軌道110。Please refer to Fig. 2 to Fig. 4, which is a preferred embodiment of the film cutting assembly 5, mainly including an upper film suction seat 51, a lower film suction seat 52, an upper cutter seat 53, a lower cutter seat 54, An upper movable seat 55 and a lower movable seat 56. There is a first oblique groove 113 and a first straight groove 114 on the plate surface of the left side plate 111 of the upper half of the frame 11, the bottom end of the first oblique groove 113 communicates with the top of the first straight groove 114, The first inclined groove 113 and the first straight groove 114 are combined as the first upper rail 115; the plate surface of the right side plate 112 has a second inclined groove 116 and a second straight groove 117, and the second inclined groove The bottom end of 116 communicates with the top of the second straight groove 117 , and the second oblique groove 116 and the second straight groove 117 are combined to form the second upper track 118 . One side of the lower half of the frame 11 has a first lower rail 119 opposite to the first upper rail 115, and the other side of the lower half of the frame 11 has a second lower rail 110 opposite to the second upper rail 118. .
上吸膜座51與下吸膜座52具有相同之外形,並反向設置於機架11之上半部與下半部,上吸膜座51與下吸膜座52之兩側分別連結固定於機架11上,並分別位於一上熱壓輪161以及一下熱壓輪162之前端,實施時,上熱壓輪161與下熱壓輪162合設為一熱壓輪組16。上吸膜座51包括一上刀座511以及一上弧形座512,上刀座511為長方形塊,上刀座511之前端面上佈滿具間隔之複數個第一吸氣孔513,複數個第一吸氣孔513連接一鼓風裝置以產生吸力,供吸附上薄膜121,該複數個第一吸氣孔513做為第一吸引部514;上刀座511之前端面上具有橫向延伸之一長形凹槽,該長形凹槽做為第一刀槽515;上弧形座512具有弧形之前端面,且上弧形座512之前端面上具有複數個吸氣孔,複數個吸氣孔連接鼓風裝置以產生吸力。而下吸膜座52包括一下刀座521以及一下弧形座522,下刀座521之弧形前端面上具有與第一吸引部514相同結構之一第二吸引部523,供吸附下薄膜122,以及具有與第一刀槽515相同結構之一第二刀槽524;下弧形座522為一長條形塊;下弧形座522具有弧形之前端面,且下弧形座522之前端面上具有複數個吸氣孔,複數個吸氣孔連接鼓風裝置以產生吸力。The upper film-absorbing seat 51 and the lower film-absorbing seat 52 have the same shape, and are arranged in the upper half and the lower half of the frame 11 in opposite directions. The two sides of the upper film-absorbing seat 51 and the lower film-absorbing seat 52 are respectively connected and fixed. On the frame 11, they are respectively located at the front ends of an upper hot-pressing wheel 161 and a lower hot-pressing wheel 162. During implementation, the upper hot-pressing wheel 161 and the lower hot-pressing wheel 162 are combined to form a hot-pressing wheel set 16. The upper suction film seat 51 includes an upper knife seat 511 and an upper arc-shaped seat 512. The upper knife seat 511 is a rectangular block. The front end surface of the upper knife seat 511 is covered with a plurality of spaced first suction holes 513. The first suction hole 513 is connected with a blower to generate suction force for absorbing the upper film 121. The plurality of first suction holes 513 are used as the first suction part 514; An elongated groove, the elongated groove is used as the first sipe 515; the upper arc-shaped seat 512 has an arc-shaped front end surface, and the front end surface of the upper arc-shaped seat 512 has a plurality of air suction holes, and the plurality of air suction holes Connect an air blower to create suction. The lower suction film seat 52 includes a lower knife seat 521 and a lower arc seat 522. The arc front end surface of the lower knife seat 521 has a second suction part 523 with the same structure as the first suction part 514 for absorbing the lower film 122. , and have a second sipe 524 with the same structure as the first sipe 515; the lower arc-shaped seat 522 is an elongated block; the lower arc-shaped seat 522 has an arc front end face, and the lower arc-shaped seat 522 front end face There are a plurality of suction holes on the top, and the plurality of suction holes are connected with blowing devices to generate suction.
上切刀座53與下切刀座54具有相同之結構,並反向設置於機架11之上半部與下半部。以上切刀座53為例,其主要包括一支撐架531、一滑動組件532、一滑座533以及一第一圓盤切刀534,其中之支撐架531兩側分別連接於機架11之兩側,支撐架531上具有滑動組件532,滑動組件532包括一驅動馬達535、一導軌536以及一皮帶輪537,而滑座533之一端連接導軌536與皮帶輪537。藉此,當驅動馬達535驅動皮帶輪537,同時讓滑座533另一端之一馬達所帶動之第一圓盤切刀534轉動時,即能讓滑座533在導軌536上橫向移動,並讓第一圓盤切刀534之外周緣刀刃容納於上吸膜座51之第一刀槽515內,以產生橫向切斷上薄膜121之效果。下切刀座54同樣具有一第二圓盤切刀541,供於下吸膜座52之第二刀槽524內橫向移動,以橫向切斷下薄膜122。The upper cutter seat 53 and the lower cutter seat 54 have the same structure, and are oppositely arranged on the upper half and the lower half of the frame 11 . The above cutter seat 53 is an example, it mainly includes a support frame 531, a sliding assembly 532, a slide seat 533 and a first disc cutter 534, and the two sides of the support frame 531 are connected to the two sides of the frame 11 respectively. On the side, the support frame 531 has a slide assembly 532 , the slide assembly 532 includes a drive motor 535 , a guide rail 536 and a pulley 537 , and one end of the slide seat 533 is connected to the guide rail 536 and the pulley 537 . In this way, when the drive motor 535 drives the pulley 537 and at the same time allows the first disc cutter 534 driven by the motor at the other end of the slide seat 533 to rotate, the slide seat 533 can be moved laterally on the guide rail 536, and the second disk cutter can be moved. The outer peripheral edge of a disc cutter 534 is accommodated in the first knife groove 515 of the upper film suction seat 51 to produce the effect of transversely cutting the upper film 121 . The lower cutter seat 54 also has a second disc cutter 541 for laterally moving in the second knife slot 524 of the lower film suction seat 52 to cut the lower film 122 laterally.
上活動座55與下活動座56具有相同之結構,並反向設置於機架11之上半部與下半部,上活動座55與下活動座56分別為橫向延伸之長方形塊。以上活動座55為例,上活動座55之底端具有長條形之一加熱器,該加熱器做為第一加溫部551;上活動座55之前端面上佈滿具間隔之複數個上吸氣孔552,複數個上吸氣孔552連接鼓風裝置以產生吸力,供吸附上薄膜121,該複數個上吸氣孔552做為上吸引部553。上活動座55之兩側分別具有一凸桿(554,554’),二個凸桿(554,554’)分別容納並連結於第一上軌道115與第二上軌道118內。The upper movable seat 55 and the lower movable seat 56 have the same structure, and are arranged on the upper half and the lower half of the frame 11 in opposite directions. The upper movable seat 55 and the lower movable seat 56 are respectively laterally extending rectangular blocks. The above movable seat 55 is an example, the bottom of the upper movable seat 55 has a heater of strip shape, and this heater is used as the first heating portion 551; The air suction hole 552 , the plurality of upper air suction holes 552 are connected with the blower device to generate suction for absorbing the upper film 121 , and the plurality of upper air suction holes 552 are used as the upper suction portion 553 . Both sides of the upper movable seat 55 respectively have a protruding rod (554, 554 '), and two protruding rods (554, 554') are accommodated and connected in the first upper track 115 and the second upper track 118 respectively.
二個轉動件(57,57’)分別樞接機架11兩側之左側板111與右側板112,二個轉動件(57,57’)分別具有一齒條(58,58’),二個齒條(58,58’)分別齒接上活動座55之兩側;二個壓缸之頂端分別樞接左側板111與右側板112,該二個壓缸分別做為第一驅動件(59,59’),二個第一驅動件(59,59’)之底端連接上活動座55之二側。而下活動座56之兩側分別連結第一下軌道119與第二下軌道110,下活動座56之頂端具有一第二加溫部561,且下活動座56之兩側分別連接氣壓缸或油壓缸之類的第二驅動件562。Two rotating parts (57, 57') are pivotally connected to the left side plate 111 and the right side plate 112 on both sides of the frame 11 respectively, and the two rotating parts (57, 57') have a rack (58, 58') respectively, and two Two racks (58, 58') are respectively toothed on both sides of the movable seat 55; the tops of the two pressure cylinders are pivotally connected to the left side plate 111 and the right side plate 112 respectively, and the two pressure cylinders are respectively used as the first driving member ( 59,59 '), the bottom ends of the two first drive elements (59,59 ') are connected to the two sides of the movable seat 55. And the both sides of lower movable seat 56 are connected with first lower rail 119 and second lower rail 110 respectively, the top of lower movable seat 56 has a second heating portion 561, and the both sides of lower movable seat 56 are respectively connected pneumatic cylinder or A second driving member 562 such as a hydraulic cylinder.
藉此,如圖4所示,當開始進行壓膜作業之前,上薄膜121之一端向下拉至上吸膜座51之前端,以上吸膜座51之第一吸引部514吸附住上薄膜121之第一拉伸部1211,並將下薄膜122之一端向上拉至下吸膜座52之前端,以下吸膜座52之第二吸引部523吸附住下薄膜122之第二拉伸部1221。Thereby, as shown in Figure 4, before starting to carry out laminating operation, one end of upper film 121 is pulled down to the front end of upper suction film seat 51, and the first suction part 514 of upper film suction seat 51 is sucked the first suction part 514 of upper film 121. A stretching part 1211, and one end of the lower film 122 is pulled upwards to the front end of the lower film suction seat 52, and the second suction part 523 of the lower film suction seat 52 absorbs the second stretching part 1221 of the lower film 122.
如圖3、圖5及圖6所示,經由二個第一驅動件(59,59’)之推動與二個齒條(58,58’)之導引,即可讓上活動座55由上吸膜座51之上方向下彎曲移動至上吸膜座51之前端,並讓第一加溫部551向下抵壓上薄膜121之第一拉伸部1211,讓上薄膜121部份黏附於一基板12前端邊緣之上表面。同時經由二個第二驅動件562之驅動,讓下活動座56由下吸膜座52之下方向上彎曲移動至下吸膜座52之前端,再讓第二加溫部561向上抵壓下薄膜122之第二拉伸部1221,使下薄膜122部分黏附於基板12前端邊緣之下表面。當上薄膜121與下薄膜122之部分黏附作業完成之後,上活動座55與下活動座56則會分別向上及向下移動以回到原來的位置。As shown in Figure 3, Figure 5 and Figure 6, through the promotion of the two first driving parts (59, 59') and the guidance of the two racks (58, 58'), the upper movable seat 55 can be moved by The upper part of the upper film suction seat 51 bends down and moves to the front end of the upper film suction seat 51, and the first heating part 551 presses the first stretching part 1211 of the upper film 121 downward, so that the upper film 121 is partially adhered to A top surface of the front edge of the substrate 12 . At the same time, driven by the two second driving parts 562, the lower movable seat 56 is bent and moved upward from the lower direction of the lower film suction seat 52 to the front end of the lower film suction seat 52, and then the second heating part 561 is pressed upward against the lower film The second stretching part 1221 of 122 makes the lower film 122 partially adhere to the lower surface of the front edge of the substrate 12 . After the partial adhesion of the upper film 121 and the lower film 122 is completed, the upper movable seat 55 and the lower movable seat 56 will move up and down respectively to return to their original positions.
而當上薄膜121、基板12與下薄膜122同時穿過上熱壓輪161與下熱壓輪162之間以完成壓膜作業之後,經由第一圓盤切刀534於上吸膜座51之第一刀槽515內橫向移動,以及第二圓盤切刀541於下吸膜座52之第二刀槽524內橫向移動,即可分別將上薄膜121與下薄膜122橫向切斷,以形成上貼膜1212及下貼膜1222。同時讓上吸膜座51之第一吸引部514吸附住上薄膜121之第一拉伸部1211之一端,下吸膜座52之第二吸引部523吸附住下薄膜122之第二拉伸部1221之一端,藉以成為開始進行壓膜作業前之狀態,以連續下一個薄板13之壓膜作業。And when the upper film 121, the substrate 12 and the lower film 122 pass between the upper hot pressing wheel 161 and the lower hot pressing wheel 162 at the same time to complete the pressing film operation, the first disk cutter 534 is placed between the upper film suction seat 51 Transverse movement in the first knife groove 515, and lateral movement of the second disc cutter 541 in the second knife groove 524 of the lower suction film seat 52 can respectively cut the upper film 121 and the lower film 122 transversely to form The upper film 1212 and the lower film 1222 . At the same time, the first suction portion 514 of the upper suction film seat 51 is adsorbed to one end of the first stretching portion 1211 of the upper film 121, and the second suction portion 523 of the lower suction film seat 52 is adsorbed to the second stretching portion of the lower film 122. One end of 1221, thereby becomes the state before starting to carry out lamination operation, to continue the lamination operation of next veneer 13.
綜上所述,依上文所揭示之內容,本創作確可達到預期之目的,提供一種能經由第一、第二靜電消除器分別接近上、下薄膜之第一、第二拉伸部,以消除上、下薄膜上之靜電,再經由熱壓輪組將上、下薄膜分別黏附於基板之上、下表面上,以確保產品之輸出品質之壓膜裝置;再者,亦能經由至少一組吸膜座、切刀座與活動座之配置,讓活動座在壓膜初始階段先使薄膜與基板部分黏結,以熱壓輪組將薄膜完全黏附於基板上,之後再以切刀座將薄膜切斷以重新進行另一個基板壓膜作業,藉以提高壓膜加工作業速度,進而增加生產量。To sum up, according to the content disclosed above, this creation can indeed achieve the expected purpose, providing a first and second stretching parts that can approach the upper and lower films respectively through the first and second static eliminators, To eliminate static electricity on the upper and lower films, and then adhere the upper and lower films to the upper and lower surfaces of the substrate respectively through the hot pressing wheel set to ensure the output quality of the product; moreover, it can also pass at least The configuration of a set of film suction seat, cutter seat and movable seat allows the movable seat to partially bond the film to the substrate at the initial stage of film lamination, and then use the hot pressing wheel set to completely adhere the film to the substrate, and then use the cutter seat The film is cut off to perform another substrate lamination operation, so as to increase the lamination process speed and thus increase the throughput.
本創作雖為實現上述目的而揭露了較佳的具體實施例,惟其並非用以限制本創作之構造特徵,任何該技術領域之通常知識者應知,在本創作的技術精神下,任何輕易思及之變化或修飾皆是可能的,且皆為本創作之申請專利範圍所涵蓋。Although this creation discloses preferred specific embodiments to achieve the above purpose, it is not intended to limit the structural features of this creation. Anyone with ordinary knowledge in this technical field should know that under the technical spirit of this creation, All changes or modifications are possible, and all are covered by the scope of the patent application for this creation.
1:壓膜裝置1: laminating device
11:機架11: Rack
111:左側板111: left panel
112:右側板112: Right side panel
113:第一斜向槽113: the first oblique groove
114:第一直向槽114: The first vertical slot
115:第一上軌道115: The first track
116:第二斜向槽116: the second oblique groove
117:第二直向槽117: the second vertical slot
118:第二上軌道118: The second upper track
119:第一下軌道119: The first lower track
110:第二下軌道110: The second lower track
12:基板12: Substrate
121:上薄膜121: Upper film
1211:第一拉伸部1211: The first stretching department
1212:上貼膜1212: Apply film
122:下薄膜122: lower film
1221:第二拉伸部1221: The second stretching department
1222:下貼膜1222: Lower film
13:薄板13: thin plate
14:前輸送段14: Front conveying section
15:後輸送段15: rear conveying section
16:熱壓輪組16: Hot pressing wheel set
161:上熱壓輪161: Upper hot pressing wheel
162:下熱壓輪162: Lower hot pressing wheel
17:第一輸送組件17: The first conveying component
18:第二輸送組件18: The second conveying component
2:第一靜電消除器2: The first static eliminator
3:第二靜電消除器3: The second static eliminator
4:第三靜電消除器4: The third static eliminator
5:切膜組件5: Cutting film components
51:上吸膜座51: Upper film suction seat
511:上刀座511: Upper knife seat
512:上弧形座512: Upper arc seat
513:第一吸氣孔513: the first suction hole
514:第一吸引部514: The first attraction department
515:第一刀槽515: The first sipe
52:下吸膜座52: Lower suction film seat
521:下刀座521: Lower knife seat
522:下弧形座522: lower arc seat
523:第二吸引部523: The second attraction
524:第二刀槽524: Second sipe
53:上切刀座53: Upper cutter seat
531:支撐架531: support frame
532:滑動組件532:Sliding components
533:滑座533: sliding seat
534:第一圓盤切刀534: The first disc cutter
535:驅動馬達535: drive motor
536:導軌536: guide rail
537:皮帶輪537: pulley
54:下切刀座54: Lower cutter seat
541:第二圓盤切刀541: Second disc cutter
55:上活動座55: upper movable seat
551:第一加溫部551: The first heating department
552:上吸氣孔552: Upper suction hole
553:上吸引部553: Upper Attraction Department
554,554’:凸桿554,554': Convex rod
56:下活動座56: Lower movable seat
561:第二加溫部561: The second heating part
562:第二驅動件562: Second driver
57,57’:轉動件57,57': rotating parts
58,58’:齒條58,58': Rack
59,59’:第一驅動件59,59': the first driver
﹝圖1﹞為本創作之較佳實施例在進行壓膜作業時之使用狀態示意圖。 ﹝圖2﹞為本創作之切膜組件之較佳實施例之立體外觀圖。 ﹝圖3﹞為本創作之切膜組件之較佳實施例之部分立體外觀圖。 ﹝圖4﹞為本創作之切膜組件在開始進行壓膜作業前之使用狀態示意圖。 ﹝圖5﹞為本創作之切膜組件在進行部分壓膜作業時之使用狀態示意圖。 ﹝圖6﹞為本創作之上切刀座在切斷上薄膜以後之立體外觀示意圖。 [Figure 1] is a schematic diagram of the use state of the preferred embodiment of this creation when performing lamination operations. (Fig. 2) is the perspective view of a preferred embodiment of the slit film component of this invention. (Fig. 3) is a partial three-dimensional appearance view of a preferred embodiment of the slit film module of this invention. (Figure 4) is a schematic diagram of the use state of the cutting film module of this creation before starting the lamination operation. (Fig. 5) is a schematic diagram of the use state of the cutting film module of this creation during part of the laminating operation. [Figure 6] is a schematic diagram of the three-dimensional appearance of the cutter seat after cutting the upper film of this creation.
1:壓膜裝置 1: laminating device
11:機架 11: Rack
111:左側板 111: left panel
12:基板 12: Substrate
121:上薄膜 121: Upper film
1211:第一拉伸部 1211: The first stretching department
1212:上貼膜 1212: Apply film
122:下薄膜 122: lower film
1221:第二拉伸部 1221: The second stretching department
1222:下貼膜 1222: Lower film
13:薄板 13: thin plate
14:前輸送段 14: Front conveying section
15:後輸送段 15: rear conveying section
16:熱壓輪組 16: Hot pressing wheel set
17:第一輸送組件 17: The first conveying component
18:第二輸送組件 18: The second conveying component
2:第一靜電消除器 2: The first static eliminator
3:第二靜電消除器 3: The second static eliminator
4:第三靜電消除器 4: The third static eliminator
5:切膜組件 5: Cutting film components
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW111138998A TWI810089B (en) | 2022-10-14 | 2022-10-14 | A film lamination device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW111138998A TWI810089B (en) | 2022-10-14 | 2022-10-14 | A film lamination device |
Publications (2)
Publication Number | Publication Date |
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TWI810089B true TWI810089B (en) | 2023-07-21 |
TW202415538A TW202415538A (en) | 2024-04-16 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW111138998A TWI810089B (en) | 2022-10-14 | 2022-10-14 | A film lamination device |
Country Status (1)
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TW (1) | TWI810089B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW480903B (en) * | 2000-09-30 | 2002-03-21 | Somar Corp | Thin film attachment method |
TW530527B (en) * | 2000-10-12 | 2003-05-01 | Amedeo Candore | Hot lamination of a dry photoresist film onto a board for printed circuit |
CN1188333C (en) * | 2000-09-30 | 2005-02-09 | 索玛株式会社 | Film adhering device |
CN1894087A (en) * | 2003-12-26 | 2007-01-10 | 株式会社钟化 | Method of producing flexible laminate sheet |
TWM636634U (en) * | 2022-10-14 | 2023-01-11 | 鴻鉑科技有限公司 | Film pressing device |
-
2022
- 2022-10-14 TW TW111138998A patent/TWI810089B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW480903B (en) * | 2000-09-30 | 2002-03-21 | Somar Corp | Thin film attachment method |
CN1188333C (en) * | 2000-09-30 | 2005-02-09 | 索玛株式会社 | Film adhering device |
TW530527B (en) * | 2000-10-12 | 2003-05-01 | Amedeo Candore | Hot lamination of a dry photoresist film onto a board for printed circuit |
CN1894087A (en) * | 2003-12-26 | 2007-01-10 | 株式会社钟化 | Method of producing flexible laminate sheet |
TWM636634U (en) * | 2022-10-14 | 2023-01-11 | 鴻鉑科技有限公司 | Film pressing device |
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TW202415538A (en) | 2024-04-16 |
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