TW202342793A - Co-Cr-Pt-B ferromagnetic body sputtering target - Google Patents

Co-Cr-Pt-B ferromagnetic body sputtering target Download PDF

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TW202342793A
TW202342793A TW112104539A TW112104539A TW202342793A TW 202342793 A TW202342793 A TW 202342793A TW 112104539 A TW112104539 A TW 112104539A TW 112104539 A TW112104539 A TW 112104539A TW 202342793 A TW202342793 A TW 202342793A
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TWI843435B (en
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鎌田知成
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日商田中貴金屬工業股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/04Alloys based on a platinum group metal
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/14Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
    • H01F41/18Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates by cathode sputtering

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Vapour Deposition (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)
  • Hard Magnetic Materials (AREA)
  • Thin Magnetic Films (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)

Abstract

This Co-Cr-Pt-B ferromagnetic body sputtering target is characterized by comprising: a Co-Cr-Pt-B alloy phase (A) that includes B in the amount of more than 0 at% but not more than 30 at%, where B aggregate phase is not eccentrically located and B is distributed throughout; and an alloy phase (B) which is a Co-B alloy, a Co-Cr-B alloy, or a Co-Pt-B alloy, and which includes B in the amount of more than 0 at% but not more than 20 at%, where B aggregate phase is not eccentrically located and B is distributed throughout. The alloy phase (A) accounts for 50 vol% or more of the sputtering target, and the alloy phase (B) accounts for less than 50 vol% of the sputtering target.

Description

Co-Cr-Pt-B系強磁性體濺鍍靶Co-Cr-Pt-B series ferromagnetic sputtering target

本發明係關於磁性記錄媒體之磁性膜,尤其係關於採用垂直磁性記錄方式之硬碟機之磁性記錄層之成膜所使用之濺鍍靶,且關於以磁控濺鍍裝置在進行濺鍍時,可在更低電壓下取得穩定放電的濺鍍靶。The present invention relates to a magnetic film of a magnetic recording medium, in particular to a sputtering target used for forming a magnetic recording layer of a hard disk drive using a perpendicular magnetic recording method, and to sputtering using a magnetron sputtering device. , a sputtering target that can achieve stable discharge at lower voltages.

在由硬碟機所代表之磁性記錄之領域中,作為擔當記錄之磁性薄膜之材料,使用將強磁性金屬之Co、Fe或Ni作為基底之材料系統。尤其,現行硬碟機之磁性記錄層係使用Co-Pt系統或Co-Cr-Pt系統,或對該等添加非磁性無機物之組成系統。 該硬碟機之磁性記錄層之製作中,由於其生產性高,故諸多情況主要使用濺鍍法,尤其係磁控濺鍍法。作為使用濺鍍法時所不可欠缺之靶材之製作方法,一般係使用溶解法或粉末冶金法。該使用其中何者則係取決於所要求之靶或薄膜之特性。 濺鍍法係指在惰性氣體環境下對靶材施加負電壓,使構成靶之原子沉積於基板上來進行成膜的方法。藉由施加負電壓而惰性氣體進行電離,成為陽離子之惰性氣體被吸引至靶上而進行衝突,進而構成靶之原子被打出。該原子藉由附著於基板表面,從而進行在基板上之成膜。磁控濺鍍法係指在濺鍍法中,藉由在靶背側設置磁石而在靶表面產生之磁場來促進電漿氣體之離子化,從而提升濺鍍效率的方法。現行之硬碟機所代表之磁性記錄之領域中,從其成膜速度,或靶之收率、濺鍍之穩定性的觀點,使用該磁控濺鍍法的情況為多。 然而,磁性記錄層成膜所使用之靶主要為強磁性材料,從而導致妨礙從配置於背面之磁石所射出之磁束的穿透。若過度妨礙磁束穿透,則上述使用磁控濺鍍法之優點就會消失,而導致靶收率的降低或濺鍍放電的不穩定化。因此,對於磁控濺鍍法所使用之靶盡可能地要求高漏磁通密度。 為了提升靶之漏磁通密度,已提案有各種方法。例如,日本專利第4673453號公報(JP4673453B)記載一種強磁性材靶,其特徵為該靶之組織具有金屬基質(A),在金屬基質(A)之中含有90mol%以上Co之長徑與短徑之差為0~50%,直徑為30~150μm之球形相(B),且係由Cr為20mol%以下,剩餘為Co之組成之金屬所構成之強磁性材濺鍍靶,及由Cr為20mol%以下,Pt為5mol%以上30mol%以下,剩餘為Co之組成之金屬所構成之強磁性材濺鍍靶。具體而言,記載在具有78Co-12Cr-5TiO 2-5SiO 2、65Co-13Cr-15Pt-5TiO 2-2Cr 2O 3、85Co-15Cr、70Co-15Cr-15Pt之組成之強磁性材濺鍍靶中,具有包含球形Co相(B)之組織比不具有球形Co相(B)者之平均漏磁束變高。 日本專利第4758522號公報(JP4758522B)記載一種強磁性材濺鍍靶,其特徵為該靶之組織具有金屬基質(A),與在金屬基質(A)之中含有90wt%以上Co之扁平狀相(B),相(B)之平均粒徑為10μm以上150μm以下,且平均長寬比為1:2~1:10者,且係將Cr為20mol%以下,剩餘為Co之組成之金屬作為主成分之靶,及將Cr為20mol%以下,Pt為5mol%以上30mol%以下,剩餘為Co之組成之金屬作為主成分之濺鍍靶。具體而言,記載在具有78.73Co-13.07Cr-8.2SiO 2之組成之強磁性材濺鍍靶中,具有包含扁平狀Co相(B)之組織者之平均漏磁通密度比使用Co霧化粉(球形)來製作者還低,但變得比過往者(詳細內容並不明確)還高。 日本專利第5394576號公報(JP5394576B)記載一種強磁性材濺鍍靶,其特徵為該靶之組織具有金屬基質(A)、在金屬基質(A)之中含有Pt 40~76mol%之Co-Pt合金相(B),及與Co-Pt合金相(B)相異之含有Co 90mol%以上之Co合金相(C),且係由Cr為20mol%以下,Pt為5mol%以上,剩餘為Co之組成之金屬所構成之濺鍍靶。具體而言,記載在具有88(Co-5Cr-15Pt)-5CoO-7SiO 2、59Co-6Cr-20Pt-5Ru-4TiO 2-4SiO 2-2Cr 2O 3之組成之強磁性材濺鍍靶中,比起具有不包含Co-Pt合金相(B)及Co合金相(C)之組織者,及具有在粒徑50~150μm處含有Pt 81mol%之Co-Pt合金相(B)及粒徑在70~150μm處包含純Co相(C)之組織者,而具有在粒徑50~150μm處含有Pt 50mol%之Co-Pt合金相(B)及在粒徑70~150μm處包含純Co相(C)之組織者之平均漏磁通密度變高。記載在包含B作為0.5mol%以上10mol%以下之添加元素之情況,也會有B會存在於金屬基質(A)中,且隔著Co-Pt合金相(B)與金屬基質(A)之界面或Co相(C)與金屬基質(A)之界面,而些許擴散於Co-Pt合金相(B)或Co相(C)的情況。即,B也會有存在於Co-Pt合金相(B)或Co相(C)之與金屬基質(A)之界面附近的情況,而並非係分布於Co-Pt合金相(B)或Co相(C)全體的型態。 上述先前專利文獻皆係揭示藉由作成在金屬基質(A)之中存在有包含粒徑10μm~150μm之大球形Co 90mol%以上之Co合金相的組織,而可提高強磁性材濺鍍靶之漏磁通密度。雖記載能包含B作為添加元素,但並無包含B之實施例,且在Co-Cr-Pt-B系濺鍍靶中是否能取得所欲效果則為不明。又,並未揭示或暗示控制B之分布狀態,且通常B會凝聚而分布不均,故業界人士不會理解成已揭示B分布於全體中。 不包含氧化物之Co-Cr-Pt-B系濺鍍靶在金屬基質中B凝聚相之密度會變高,由於B之脆性而產生微裂紋,而有造成以該微裂紋為起點之電弧作用發生的問題。在產生因電弧作用導致之放電異常時,則無法穩定進行濺鍍,而收率顯著降低。 作為抑制Co-Cr-Pt-B系濺鍍靶之電弧作用的方法,日本特開2015-61946號公報(JP2015-61946A)記載藉由控制由精密壓延或鍛造所構成之加工法與熱處理來調整由Co-Cr-Pt-B系合金所構成之錠組織,而作成無微裂紋之微細且均勻之壓延組織。該公報之圖1展示濺鍍靶之組織之SEM觀察圖像,得知係由基質相與富含B之相之2相所構成,富含B之相為卷積雲形狀。若與後述實施例之SEM觀察圖像相比,可得知相對於本發明之濺鍍靶中B係分布橫跨合金相全體,而該公報之圖1顯示B會凝聚而分布不均成富含B之相。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利第4673453號公報(JP4673453B) [專利文獻2]日本專利第4758522號公報(JP4758522B) [專利文獻3]日本專利第5394576號公報(JP5394576B) [專利文獻4]日本特開2015-61946號公報(JP2015-61946A) In the field of magnetic recording represented by hard disk drives, a material system using ferromagnetic metal Co, Fe or Ni as a base is used as a material for the magnetic thin film responsible for recording. In particular, the magnetic recording layer of current hard disk drives uses Co-Pt system or Co-Cr-Pt system, or a system in which non-magnetic inorganic substances are added to these systems. In the production of the magnetic recording layer of the hard disk drive, due to its high productivity, the sputtering method is mainly used in many cases, especially the magnetron sputtering method. As a manufacturing method for target materials that is indispensable when using sputtering methods, dissolution method or powder metallurgy method is generally used. Which of these is used depends on the properties of the target or film required. The sputtering method refers to a method of forming a film by applying a negative voltage to the target in an inert gas environment, so that the atoms constituting the target are deposited on the substrate. By applying a negative voltage, the inert gas is ionized, and the inert gas that becomes cations is attracted to the target and collides with each other, thereby ejecting the atoms constituting the target. The atoms are attached to the surface of the substrate, thereby forming a film on the substrate. The magnetron sputtering method refers to a method in which a magnet is placed on the back side of the target to generate a magnetic field on the target surface to promote the ionization of the plasma gas, thereby improving the sputtering efficiency. In the field of magnetic recording represented by current hard disk drives, the magnetron sputtering method is often used from the viewpoint of its film formation speed, target yield, and sputtering stability. However, the target used for forming the magnetic recording layer is mainly a ferromagnetic material, which hinders the penetration of the magnetic beam emitted from the magnet arranged on the back surface. If the penetration of the magnetic beam is excessively hindered, the above-mentioned advantages of using the magnetron sputtering method will disappear, resulting in a reduction in target yield or destabilization of the sputtering discharge. Therefore, the target used in the magnetron sputtering method is required to have a leakage magnetic flux density as high as possible. In order to increase the leakage magnetic flux density of the target, various methods have been proposed. For example, Japanese Patent No. 4673453 (JP4673453B) describes a ferromagnetic material target, which is characterized in that the structure of the target has a metal matrix (A), and the metal matrix (A) contains more than 90 mol% of Co in the long and short diameters. The difference in diameter is 0~50%, the spherical phase (B) with a diameter of 30~150μm, and is a ferromagnetic material sputtering target composed of a metal with a Cr content of less than 20 mol% and the remainder being Co, and is made of Cr It is a ferromagnetic material sputtering target composed of a metal with a composition of 20 mol% or less, Pt of 5 mol% or more and 30 mol% or less, and the remainder is Co. Specifically, it is described in a ferromagnetic material sputtering target having a composition of 78Co-12Cr-5TiO 2 -5SiO 2 , 65Co-13Cr-15Pt-5TiO 2 -2Cr 2 O 3 , 85Co-15Cr, and 70Co-15Cr-15Pt. , the average magnetic flux leakage of the structure containing the spherical Co phase (B) is higher than that of the structure without the spherical Co phase (B). Japanese Patent No. 4758522 (JP4758522B) describes a ferromagnetic material sputtering target, which is characterized by the fact that the structure of the target has a metal matrix (A) and a flat phase containing more than 90wt% Co in the metal matrix (A). (B), the average particle diameter of phase (B) is 10 μm or more and 150 μm or less, and the average aspect ratio is 1:2 to 1:10, and the metal is composed of Cr containing 20 mol% or less and the remainder being Co. Targets whose main components are sputtering targets are metals whose main components are Cr, 20 mol% or less, Pt, 5 mol% or more, 30 mol% or less, and the remainder being Co. Specifically, it is reported that in a ferromagnetic material sputtering target having a composition of 78.73Co-13.07Cr- 8.2SiO2 , the average leakage flux density of an organizer containing a flat Co phase (B) is higher than that using Co atomization The powder (spherical shape) is lower than the original one, but it is higher than the previous one (the details are not clear). Japanese Patent No. 5394576 (JP5394576B) describes a ferromagnetic material sputtering target, which is characterized by the fact that the structure of the target has a metal matrix (A), and the metal matrix (A) contains Pt 40~76 mol% of Co-Pt. Alloy phase (B), and Co alloy phase (C) that is different from Co-Pt alloy phase (B) and contains more than 90 mol% of Co, and is composed of Cr less than 20 mol%, Pt more than 5 mol%, and the remainder is Co A sputtering target made of metal. Specifically, it is described in a ferromagnetic material sputtering target having a composition of 88(Co-5Cr-15Pt)-5CoO-7SiO 2 and 59Co-6Cr-20Pt-5Ru-4TiO 2 -4SiO 2 -2Cr 2 O 3 , Compared with an organizer that does not contain Co-Pt alloy phase (B) and Co alloy phase (C), and has a Co-Pt alloy phase (B) containing 81 mol% of Pt at a particle size of 50~150 μm and a particle size of The organizer contains a pure Co phase (C) at 70~150μm, and has a Co-Pt alloy phase (B) containing 50mol% Pt at a particle size of 50~150μm and a pure Co phase (B) at a particle size of 70~150μm. C) The average leakage flux density of the organizer becomes higher. When B is included as an additional element in an amount of 0.5 mol% or more and 10 mol% or less, B may be present in the metal matrix (A) through the Co-Pt alloy phase (B) and the metal matrix (A). The interface or the interface between the Co phase (C) and the metal matrix (A) is slightly diffused in the Co-Pt alloy phase (B) or Co phase (C). That is, B may exist near the interface between the Co-Pt alloy phase (B) or Co phase (C) and the metal matrix (A), but is not distributed in the Co-Pt alloy phase (B) or Co The overall form of phase (C). The above-mentioned previous patent documents all disclose that the performance of the ferromagnetic material sputtering target can be improved by creating a structure in which a Co alloy phase containing more than 90 mol% of large spherical Co with a particle size of 10 μm to 150 μm exists in the metal matrix (A). Leakage flux density. Although it is described that B can be included as an additive element, there is no example including B, and it is unclear whether the desired effect can be obtained in a Co-Cr-Pt-B sputtering target. In addition, it does not reveal or imply that the distribution state of B is controlled, and usually B will be agglomerated and distributed unevenly, so people in the industry will not understand that it has been revealed that B is distributed in the entire body. For Co-Cr-Pt-B sputtering targets that do not contain oxides, the density of the B condensed phase in the metal matrix will become higher. Due to the brittleness of B, microcracks will be generated, which may cause arcing starting from the microcracks. problems occurred. When abnormal discharge occurs due to arc action, sputtering cannot be performed stably and the yield is significantly reduced. As a method of suppressing the arc action of a Co-Cr-Pt-B sputtering target, Japanese Patent Application Publication No. 2015-61946 (JP2015-61946A) describes adjustment by controlling the processing method and heat treatment consisting of precision rolling or forging. The ingot structure composed of Co-Cr-Pt-B alloy is made into a fine and uniform rolled structure without micro cracks. Figure 1 of this publication shows an SEM observation image of the structure of the sputtering target. It is found that it is composed of two phases: a matrix phase and a B-rich phase. The B-rich phase has a cirrocumulus shape. If compared with the SEM observation images of the examples described later, it can be seen that in the sputtering target of the present invention, the B system is distributed across the entire alloy phase, and Figure 1 of the publication shows that B condenses and is unevenly distributed into a rich Contains phase B. [Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent No. 4673453 (JP4673453B) [Patent Document 2] Japanese Patent No. 4758522 (JP4758522B) [Patent Document 3] Japanese Patent No. 5394576 (JP5394576B ) [Patent Document 4] Japanese Patent Application Publication No. 2015-61946 (JP2015-61946A)

[發明所欲解決之課題] 本發明之目的在於提供一種強磁性體濺鍍靶,其可取得以磁控濺鍍法不會引起放電異常而可取穩定放電者。尤其,其目的在於提供一種漏磁通密度高,且能使濺鍍時之放電電壓降低之Co-Cr-Pt-B系強磁性體濺鍍靶及其製造方法。 [用以解決課題之手段] 本發明者等認知到在Co-Cr-Pt-B系強磁性體濺鍍靶中,以使B分布於Co-Cr-Pt合金相、及Co或Co-Cr合金相的雙方,且B凝聚相無分布不均之方式來進行控制,即藉由作成包含Co-Cr-Pt-B合金相(A),與Co-B合金或Co-Cr-B合金之任一者之合金相(B)的組織,即可提升漏磁通密度,並降低放電電壓,進而完成本發明。 根據本發明,提供下述態樣之Co-Cr-Pt-B系強磁性體濺鍍靶及其製造方法。 [1] 一種Co-Cr-Pt-B系強磁性體濺鍍靶,其特徵為由合金相(A)與合金相(B)所構成, 該合金相(A)為包含B超過0at%且30at%以下,且B凝聚相無分布不均而B係分布於全體之Co-Cr-Pt-B合金相(A), 該合金相(B)為Co-B合金、Co-Cr-B合金或Co-Pt-B合金之任一者,且包含B超過0at%且20at%以下,且B凝聚相無分布不均而B係分布於全體者, 該合金相(A)佔濺鍍靶中50vol%以上,該合金相(B)佔濺鍍靶中未滿50vol%。 [2] 如上述[1]之Co-Cr-Pt-B系強磁性體濺鍍靶,其中Cr超過0at%且30at%以下,Pt為5at%以上30at%以下,B超過0at%25at%以下,剩餘為Co及不可避免雜質。 [3] 如上述[1]或[2]之Co-Cr-Pt-B系強磁性體濺鍍靶,其中前述合金相(A)更包含選自Al、Si、Sc、Ti、V、Mn、Fe、Ni、Cu、Zn、Ge、Y、Zr、Nb、Ta、Mo、W、Ru、Ag、Sn、La、Ce、Pr、Nd、Sm、Gd、Tb、Dy、Ho、Hf之1種元素以上超過0at%且25at%以下作為添加元素。 [4] 一種如上述[1]~[3]中任一項之Co-Cr-Pt-B系強磁性體濺鍍靶之製造方法,其特徵為包含: 將包含B超過0at%且30at%以下之Co-Cr-Pt-B合金粉末,與 包含B超過0at%且20at%以下之Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末之任一者予以弱混合而取得混合粉末的混合步驟;及, 燒結該混合粉末而取得燒結體的燒結步驟。 [5] 如上述[4]之製造方法,其中前述Co-Cr-Pt-B合金粉末、及前述Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末為霧化合金粉末。 [6] 如上述[4]或[5]之製造方法,其中前述燒結步驟係將前述混合粉末在10MPa以上100MPa以下之壓力,700℃以上1300℃以下之溫度下保持30分鐘以上3小時以下。 [發明效果] 本發明之Co-Cr-Pt-B系強磁性體濺鍍靶由於係由包含B超過0at%且30at%以下且B係分布於全體之Co-Cr-Pt-B合金相(A),與,Co-B合金、Co-Cr-B合金或Co-Pt-B合金之任一者且包含B超過0at%且20at%以下,且B係分布於全體之合金相(B)所構成,B凝聚相無分布不均而B係橫跨分布於靶全體者,故不僅可使濺鍍時之放電電壓降低,抑制因過剩電壓造成之電弧作用等之放電異常,並且漏磁通密度為高。 根據本發明之製造方法,可取得Co-Cr-Pt-B系強磁性體濺鍍靶,其係由包含B超過0at%且30at%以下且B係分布於全體之Co-Cr-Pt-B合金相(A),與,Co-B合金、Co-Cr-B合金或Co-Pt-B合金之任一者且包含B超過0at%且20at%以下,且B係分布於全體之合金相(B)所構成,B凝聚相無分布不均而B係橫跨分布於靶全體者,又漏磁通密度為高,可使濺鍍時之放電電壓降低。 [Problem to be solved by the invention] An object of the present invention is to provide a ferromagnetic sputtering target that can achieve stable discharge without causing abnormal discharge by the magnetron sputtering method. In particular, the object is to provide a Co-Cr-Pt-B based ferromagnetic sputtering target that has a high leakage flux density and can reduce the discharge voltage during sputtering, and a manufacturing method thereof. [Means used to solve problems] The present inventors have found that in a Co-Cr-Pt-B based ferromagnetic sputtering target, B is distributed in both the Co-Cr-Pt alloy phase and the Co or Co-Cr alloy phase, and B is condensed The phase is controlled in such a way that there is no uneven distribution, that is, by creating an alloy phase (B) that includes a Co-Cr-Pt-B alloy phase (A) and either a Co-B alloy or a Co-Cr-B alloy. ) structure can increase the leakage flux density and reduce the discharge voltage, thereby completing the present invention. According to the present invention, a Co-Cr-Pt-B based ferromagnetic sputtering target and a manufacturing method thereof are provided in the following aspects. [1] A Co-Cr-Pt-B based ferromagnetic sputtering target, which is characterized by being composed of alloy phase (A) and alloy phase (B). The alloy phase (A) is a Co-Cr-Pt-B alloy phase (A) that contains more than 0 at% and less than 30 at% of B, and the B condensed phase has no uneven distribution and B is distributed throughout the whole, The alloy phase (B) is any one of Co-B alloy, Co-Cr-B alloy or Co-Pt-B alloy, and contains more than 0at% and less than 20at% of B, and the B condensed phase is not unevenly distributed. B series is distributed throughout the body, The alloy phase (A) accounts for more than 50 vol% of the sputtering target, and the alloy phase (B) accounts for less than 50 vol% of the sputtering target. [2] As the above-mentioned Co-Cr-Pt-B ferromagnetic sputtering target, Cr exceeds 0at% and below 30at%, Pt exceeds 5at% and below 30at%, and B exceeds 0at% and below 25at%. , the remainder is Co and inevitable impurities. [3] The Co-Cr-Pt-B based ferromagnetic sputtering target as described in the above [1] or [2], wherein the aforementioned alloy phase (A) further includes selected from the group consisting of Al, Si, Sc, Ti, V, Mn , Fe, Ni, Cu, Zn, Ge, Y, Zr, Nb, Ta, Mo, W, Ru, Ag, Sn, La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Hf 1 Elements exceeding 0at% and less than 25at% are used as added elements. [4] A method for manufacturing a Co-Cr-Pt-B ferromagnetic sputtering target according to any one of the above [1]~[3], which is characterized by including: Co-Cr-Pt-B alloy powder containing B exceeding 0at% and less than 30at%, and A mixing step of weakly mixing any of Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder containing B exceeding 0at% and less than 20at% to obtain mixed powder; and, A sintering step of sintering the mixed powder to obtain a sintered body. [5] The manufacturing method of [4] above, wherein the aforementioned Co-Cr-Pt-B alloy powder, and the aforementioned Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder are atomized alloy powder. [6] The manufacturing method of [4] or [5] above, wherein the sintering step is to maintain the mixed powder at a pressure of 10 MPa or more and 100 MPa or less and a temperature of 700°C or more and 1300°C or less for 30 minutes or more and 3 hours. [Effects of the invention] The Co-Cr-Pt-B ferromagnetic sputtering target of the present invention is composed of the Co-Cr-Pt-B alloy phase (A) containing B exceeding 0 at% and not more than 30 at%, and B is distributed throughout the whole body, and B The condensed phase has no uneven distribution and B is distributed across the entire target. Therefore, it can not only reduce the discharge voltage during sputtering, suppress discharge abnormalities such as arcing caused by excess voltage, but also increase the leakage flux density. According to the manufacturing method of the present invention, a Co-Cr-Pt-B based ferromagnetic sputtering target can be obtained, which is made of Co-Cr-Pt-B containing B exceeding 0 at% and not more than 30 at%, and having B distributed throughout the entire body. Alloy phase (A) is an alloy phase that is any one of Co-B alloy, Co-Cr-B alloy or Co-Pt-B alloy and contains more than 0at% and less than 20at% B, and B is distributed throughout It is composed of (B). The B condensed phase has no uneven distribution and B is distributed across the entire target. The leakage magnetic flux density is high, which can reduce the discharge voltage during sputtering.

本發明提供一種強磁性體濺鍍靶,其係漏磁通密度高,且可使濺鍍時之放電電壓降低。 本發明之Co-Cr-Pt-B系強磁性體濺鍍靶,其特徵為由合金相(A)與合金相(B)所構成,該合金相(A)為包含B超過0at%且30at%以下,且B凝聚相無分布不均而B係分布於全體之Co-Cr-Pt-B合金相(A),該合金相(B)為Co-B合金、Co-Cr-B合金或Co-Pt-B合金之任一者,且包含B超過0at%且20at%以下,且B凝聚相無分布不均而B係分布於全體者,該合金相(A)佔濺鍍靶中50vol%以上,該合金相(B)佔濺鍍靶中未滿50vol%。 本發明之Co-Cr-Pt-B系強磁性體濺鍍靶中,合金相(A)多於合金相(B),合金相(A)佔50vol%以上,較佳佔60vol%以上,更佳佔65vol%以上,合金相(B)未滿50vol%,較佳未滿40vol%,更佳未滿35vol%。本發明之Co-Cr-Pt-B系強磁性體濺鍍靶係由合金相(A)及合金相(B)之2相所構成,且不包含氧化物相等其他相。 前述合金相(A)包含B超過0at%且30at%以下,較佳包含3at%以上26at%以下,前述相(B)包含B超過0at%且20at%以下,較佳包含3at%以上18.5at%以下。 合金相(B)中「B分布於全體」係意指在1000倍之SEM觀察面及加速電壓20kV、照射電流8×10 -5A、束徑10μm、觀察倍率200倍之EPMA-WDX映射圖像中,並無在任意之10μm×10μm之區域內B不存在的場所。 又,即使在合金相(A)中也係以B分布於全體為佳。在此,合金相(A)中「B分布於全體」係指在1000倍之SEM觀察面及加速電壓20kV、照射電流8×10 -5A、束徑10μm、觀察倍率200倍之EPMA-WDX映射圖像中,並無在任意之10μm×10μm之區域內B不存在的場所。 本發明之Co-Cr-Pt-B系強磁性體濺鍍靶係以具有Cr超過0at%且30at%以下,Pt為5at%以上30at%以下,B為超過0at%且25at%以下,剩餘為Co及不可避免雜質的組成為佳。尤其係以具有Cr為3at%以上25at%以下,Pt為10at%以上25at%以下,B為3at%以上20at%以下,剩餘為Co及不可避免雜質之組成為佳。 前述合金相(A)可更包含選自Al、Si、Sc、Ti、V、Mn、Fe、Ni、Cu、Zn、Ge、Y、Zr、Nb、Te、Mo、W、Ru、Ag、Sn、La、Ce、Pr、Nd、Sm、Gd、Tb、Dy、Ho、Hf之1種元素以上超過0at%且25at%以下,較佳包含1at%以上15at%以下作為添加元素。 本發明中,合金相(A)及合金相(B)之平均組成係藉由以下方法來測量。切出相對於濺鍍靶之垂直剖面,使用編號從P80至P1200為止之研磨紙依序將此研磨,最後藉由使用粒徑1μm之金剛石磨粒進行擦光研磨(buff polishing)而取得研磨面。對於該研磨面,使用EPMA進行觀察。EPMA之觀察條件係使用JEOL製JXA-8500F作為裝置,並設成加速電壓20kV、照射電流8×10 -5A、束徑10μm、觀察倍率200倍、128×128像素數量,而取得元素映射圖像。在觀察時使用定量分析模式,選擇金屬作為測量物質,選擇ZAF法作為補正法。在取得之元素映射圖像(mapping image)中,確認有檢測出全部主成分之Co、Cr、Pt、B的相(對應合金相(A)),與,並未檢測出Cr或Pt或比起合金相(A)之Cr或Pt還要極端低濃度之相(對應合金相(B))後,分別對於個別選擇能充分放入直徑50μm真圓之尺寸的場所,並測量其重心點上的組成。將以上之觀察針對3視域分、合金相(A)、合金相(B)分別進行各3個場所,將其平均分別作為合金相(A)及合金相(B)之平均組成。 本發明中,合金相(A)及合金相(B)之體積比率係藉由以下方法來測量。首先,藉由上述方法,使用EPMA來取得各元素之質量濃度圖(mass concentration map)。使用取得之質量濃度圖,對於合金相(B)中未檢測出之元素(例如Co-B之情況為Cr或Pt,Co-Cr-B之情況為Pt),從圖像之末端至另一末端為止進行水平方向之線分析。在線分析之際,在分別對應前述合金相(A)與合金相(B)之相之中,選擇合金相(A)與合金相(B)之邊界以外之場所,即選擇包含僅為合金相(A)之區域與僅為合金相(B)之區域雙方的線。將藉由線分析所得之輪廓(profile)之最大值與最小值之平均值設為閾值,來將圖予以二值化。在此,將超過該閾值之範圍定義為合金相(A),將閾值以下之範圍定義為合金相(B)。藉由ImageJ之粒子解析來分析取得之二值化像,從而求出合金相(A)與合金相(B)之面積比率。對於3視域分進行以上操作,並將其平均值作為該試料之面積比率。該面積比率係直接對於個別之相之體積比率。基本上係使用Pt作為質量濃度圖之線分析所使用之元素,但在全部相中包含有Pt時則係使用Cr。 本發明之Co-Cr-Pt-B系強磁性體濺鍍靶係能以粉末冶金法來製造。本發明之製造方法包含:將包含B超過0at%且30at%以下之Co-Cr-Pt-B合金粉末,與包含B超過0at%且20at%以下之Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末之任一種予以弱混合而取得混合粉末的步驟,及,燒結該混合粉末而取得燒結體的步驟。 前述Co-Cr-Pt-B合金粉末、及Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末係可使用霧化合金粉末、藉由化學性製法、其他製法所製作之粉末,以霧化合金粉末為佳。 弱混合係並非係指賦予大量混合攪拌能量來將各原料粉末進行粉碎之混合,而係指不使構成合金相(A)之Co-Cr-Pt-B合金粉末,與構成合金相(B)之Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末進行粉碎,保留各合金粉末並緩慢地進行混合。本發明之製造方法中,弱混合在使用球磨機之情況,以作成小旋轉數且短時間之混合,例如30rpm以上100rpm以下之旋轉數且10分鐘以上1小時以下為佳,以使用僅以上下左右之搖動但不使用攪拌球之振動器或混合器來進行為為特佳。 燒結係可在真空環境中,以燒結壓力10MPa以上100MPa以下,燒結溫度700℃以上1300℃以下,保持時間30分鐘以上3小時以下,較佳係以燒結壓力20MPa以上80MPa以下,燒結溫度800℃以上1100℃以下,保持時間30分鐘以上2小時以下來進行。燒結壓力過低時則燒結體之緻密度會降低。燒結溫度過低時則燒結體之緻密度降低,反之燒結溫度過高時則B會過度凝聚而形成在先前技術中所發現般之粗大之B凝聚相,且B不會分布於靶全體而容易分布不均。燒結保持時間若過短時則燒結體之緻密度降低,反之燒結保持時間過長時則B容易凝聚而形成在先前技術中所發現般之粗大之B凝聚相,且B不會分布於靶全體而容易分布不均。緻密度之降低會成為在濺鍍放電時從靶產生顆粒的原因。另一方面,粗大之B凝聚相之分布不均則會成為以電弧作用為首之放電不良的原因。 [實施例] 以下,藉由實施例及比較例來更加具體說明本發明,但本發明並非係受到該等所限定者。 實施例1~23係以成為表1所示之各靶組成之方式,將構成表1所示合金相(A)之原材料之霧化合金粉末,與構成表1所示第二相(實施例中意指合金相(B),以下相同)之原材料之霧化合金粉末,以成為表1所示之第二相含量及剩餘為合金相(A)含量之方式進行秤量,使用振動器以15~100rpm混合15分鐘,將取得之混合粉末填充至碳製模具,在真空環境中在壓力30MPa、溫度800℃~1100℃、保持時間1小時之條件下進行真空熱壓予以燒結。燒結溫度係因應靶組成而不同,但對於全部試料皆係以成為緻密度97%以上之方式來設定。使用平面研削盤及旋盤來切削、研削加工取得之燒結體,而製作出直徑165mm、厚度6.4mm之圓板狀濺鍍靶。 將取得之圓板狀濺鍍靶裝設於磁控濺鍍裝置,以氬氣壓成為4.0Pa之方式來流通氬氣,以任意之輸入電力來持續濺鍍放電並同時使用資料紀錄器來測量濺鍍放電電壓。資料紀錄器之設定條件係作成將採樣周期2μ秒且測量15000處之數據重複100次的條件。算出各次測量之數據之平均,並將該平均值再平均100次分,來算出該測量條件下之濺鍍放電電壓值。將結果展示於表1。 比較例1、5、7、9、11及13係去除並非係混合合金霧化粉末而係混合各金屬粉末來調製混合粉末之點以外,其他係與實施例同樣地來製作濺鍍靶。 比較例2及3係去除使用不包含B之霧化合金粉末作為構成第二相之原料粉末之點以外,其他係與實施例同樣地製作濺鍍靶。 比較例4、6、8、10、12及14係去除使用Co金屬粉末作為構成第二相之原料粉末之點以外,其他係與實施例同樣地製作濺鍍靶。 將對於具有相同組成Co-15Cr-10Pt-10B之實施例1~3及比較例1~4之濺鍍靶,使輸入電力從100W至1000W為止以每100W進行變化來測量濺鍍放電電壓之結果展示於表2及圖1。 於表2中一併記載PTF(漏磁通密度)之測量值。PTF之測量係根據ASTM F2086-01來進行。可確認到實施例1及2之濺鍍靶之PTF係高於比較例1及2之濺鍍靶之PTF,但與比較例3之濺鍍靶之PTF為同等,實施例3之濺鍍靶之PTF係高於比較例1~4之任一之濺鍍靶之PTF,且也能達成漏磁通密度之提升。 從圖1可得知,在依濺鍍放電電壓之高低順序來排列時,則會成為使用Co金屬粉末作為第二相之比較例4,並非使用合金霧化粉末而係使用各金屬粉末所製作之比較例1、使用不包含B作為第二相之霧化合金粉末所製作之比較例3及2,且B分散橫跨合金相(A)及合金相(B)全體之實施例1~3之濺鍍放電電壓大幅低於比較例1~4之濺鍍放電電壓。尤其輸入電力若變得大於300W以上則濺鍍放電電壓之降低幅度變大。又,從表1可得知,若以輸入電力為500W時之濺鍍放電電壓來進行比較,實施例會成為330V以下之低值,但比較例則為超過330V之高值。 將實施例1~3及比較例1~3之濺鍍靶之SEM觀察圖像(15.0V×1,000)展示於圖2~7,將實施例1~3及比較例1~3之濺鍍靶之EPMA-WDX映射圖像(15.0V×2,000)展示於圖8~13。 從圖8之EPMA-WDX映射圖像可得知,實施例1之濺鍍靶在CP圖像中下方之白色區域為包含Co、Cr、Pt及B之Co-Cr-Pt-B合金相(A),CP圖像中上方之灰色區域為包含Co、Pt及B之Co-Pt-B之合金相(B)。從圖2及圖8可得知,實施例1之濺鍍靶係由Co-Cr-Pt-B合金相(A)及Co-Pt-B之合金相(B)所構成,B在合金相(A)及(B)的雙方中,並無在任意10μm×10μm之區域中不存在的場所,B係分布於合金相(A)及合金相(B)之全體,且合金相(A)內之B係微細均勻分布於全體,合金相(B)內之B在合金相(A)內之B相比雖有凝聚,但仍分布於合金相(B)全體。 從圖9之EPMA-WDX映射圖像可得知,實施例2之濺鍍靶在CP圖像中右方之白色區域為包含Co、Cr、Pt及B之Co-Cr-Pt-B合金相(A),在CP圖像中左方之灰色區域為包含Co、Cr及B之Co-Cr-B之合金相(B)。從圖3及圖9可得知,實施例2之濺鍍靶係由Co-Cr-Pt-B合金相(A)及Co-Cr-B之合金相(B)所構成,B在合金相(A)及(B)的雙方中,並無在任意之10μm×10μm之區域中不存在的場所,B係分布於合金相(A)及合金相(B)之全體,且合金相(A)內之B係微細均勻分布於全體,合金相(B)內之B在合金相(A)內之B相比雖有凝聚,但仍分布於合金相(B)全體。 從圖10之EPMA-WDX映射圖像可得知,實施例3之濺鍍靶在CP圖像上方之白色區域為包含Co、Cr、Pt及B之Co-Cr-Pt-B合金相(A),在CP圖像中下方之灰色區域為包含Co及B之Co-B之合金相(B)。從圖4及圖10可得知,實施例3之濺鍍靶係由Co-Cr-Pt-B合金相(A)及Co-B之合金相(B)所構成,B在合金相(A)及(B)的雙方中,並無在任意之10μm×10μm之區域中不存在的場所,B係分布於合金相(A)及合金相(B)之全體,且合金相(A)內之B係分布於全體,合金相(B)內之B在合金相(A)內之B相比雖有凝聚,但仍分布於合金相(B)全體。 從圖5及圖11可得知,比較例1之濺鍍靶係Co、Cr、Pt及B分散於全體之單相,且不具有合金相(B)。 從圖12之EPMA-WDX映射圖像可得知,比較例2之濺鍍靶在CP圖像中右方之灰色區域為雖包含Co及Pt但不包含B之Co-Pt相,CP圖像中左方存在有黑點之區域為包含Co、Cr、Pt及B之Co-Cr-Pt-B之相(A)。從圖6及圖12可得知,比較例2之濺鍍靶係由Co-Cr-Pt-B之相(A)與Co-Pt相(第2相)所構成,但在Co-Pt相中不存在B,且不具有包含B之合金相(B)。 從圖13之EPMA-WDX映射圖像可得知,比較例3之濺鍍靶在CP圖像中右下方之白色區域為包含Co、Cr、Pt及B之Co-Cr-Pt-B之相(A),CP圖像中左上方之灰色區域為包含Co及微量Pt之Co-Pt相,同灰色區域內之較大黑色為分布不均於Co周圍之粗大之B凝聚相。從圖7及圖13可得知,比較例3之濺鍍靶係由Co-Cr-Pt-B之相(A)與Co-Pt相(第2相)所構成,B係分布不均於Co-Pt相之周圍,在第2相內具有不存在B之10μm×10μm之區域,且不具有B分布於全體之合金相(B)。 The invention provides a ferromagnetic sputtering target, which has a high leakage magnetic flux density and can reduce the discharge voltage during sputtering. The Co-Cr-Pt-B ferromagnetic sputtering target of the present invention is characterized by being composed of an alloy phase (A) and an alloy phase (B). The alloy phase (A) contains B exceeding 0at% and 30at%. % or less, and the B condensed phase has no uneven distribution and B is distributed in the entire Co-Cr-Pt-B alloy phase (A). The alloy phase (B) is Co-B alloy, Co-Cr-B alloy or Any Co-Pt-B alloy that contains more than 0 at% and less than 20 at% B, and the B condensed phase is not unevenly distributed but B is distributed throughout the whole, and the alloy phase (A) accounts for 50vol in the sputtering target % or more, the alloy phase (B) accounts for less than 50vol% of the sputtering target. In the Co-Cr-Pt-B based ferromagnetic sputtering target of the present invention, the alloy phase (A) is more than the alloy phase (B), and the alloy phase (A) accounts for more than 50 vol%, preferably more than 60 vol%, and more Preferably, it accounts for more than 65 vol%, and the alloy phase (B) is less than 50 vol%, more preferably less than 40 vol%, more preferably less than 35 vol%. The Co-Cr-Pt-B ferromagnetic sputtering target of the present invention is composed of two phases: alloy phase (A) and alloy phase (B), and does not contain other phases such as oxide phases. The aforementioned alloy phase (A) contains B exceeding 0 at% and not more than 30 at%, preferably not less than 3 at% and not more than 26 at%, and the aforementioned alloy phase (B) includes B exceeding more than 0 at% and not more than 20 at%, preferably not less than 3 at% and not more than 18.5 at%. the following. In the alloy phase (B), "B is distributed throughout the whole" means the EPMA-WDX map at a SEM observation surface of 1000 times, an acceleration voltage of 20 kV, an irradiation current of 8×10 -5 A, a beam diameter of 10 μm, and an observation magnification of 200 times. In the image, there is no place where B does not exist in any 10 μm × 10 μm area. Furthermore, it is preferable that B is distributed throughout the alloy phase (A). Here, "B is distributed throughout the entire alloy phase (A)" refers to EPMA-WDX under an SEM observation surface of 1000 times, an accelerating voltage of 20 kV, an irradiation current of 8×10 -5 A, a beam diameter of 10 μm, and an observation magnification of 200 times. In the mapping image, there is no place where B does not exist in any 10 μm × 10 μm area. The Co-Cr-Pt-B ferromagnetic sputtering target of the present invention has Cr exceeding 0at% and less than 30at%, Pt exceeding 5at% and less than 30at%, B exceeding 0at% and less than 25at%, and the remainder is The composition of Co and unavoidable impurities is preferred. In particular, it is preferable to have a composition in which Cr is not less than 3at% and not more than 25at%, Pt is not less than 10at% and not more than 25at%, B is not less than 3at% and not more than 20at%, and the remainder is Co and inevitable impurities. The aforementioned alloy phase (A) may further include selected from the group consisting of Al, Si, Sc, Ti, V, Mn, Fe, Ni, Cu, Zn, Ge, Y, Zr, Nb, Te, Mo, W, Ru, Ag, Sn , La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Hf, one or more elements exceeds 0at% and less than 25at%, and preferably contains 1at% or more and 15at% or less as an added element. In the present invention, the average composition of the alloy phase (A) and the alloy phase (B) is measured by the following method. Cut out a vertical section relative to the sputtering target, polish it sequentially using abrasive papers numbered from P80 to P1200, and finally obtain a polished surface by using diamond abrasive grains with a particle size of 1 μm for buff polishing. . This polished surface was observed using EPMA. The observation conditions of EPMA are to use JXA-8500F manufactured by JEOL as the device, and set the acceleration voltage to 20kV, the irradiation current to 8×10 -5 A, the beam diameter to 10μm, the observation magnification to 200×, and the number of pixels to 128×128 to obtain the element map. picture. When observing, use the quantitative analysis mode, select metal as the measurement substance, and select the ZAF method as the correction method. In the obtained element mapping image, it was confirmed that all main components of Co, Cr, Pt, and B phases (corresponding to the alloy phase (A)) were detected, and no Cr, Pt, or ratio was detected. After removing Cr or Pt in the alloy phase (A) or the extremely low concentration phase (corresponding to the alloy phase (B)), select a location that can fully accommodate a true circle with a diameter of 50 μm, and measure its center of gravity. composition. The above observations were carried out at three locations for each of the three viewing areas, alloy phase (A), and alloy phase (B), and the average was used as the average composition of the alloy phase (A) and the alloy phase (B). In the present invention, the volume ratio of the alloy phase (A) and the alloy phase (B) is measured by the following method. First, EPMA is used to obtain the mass concentration map of each element through the above method. Using the obtained mass concentration map, for the undetected elements in the alloy phase (B) (for example, Cr or Pt in the case of Co-B, Pt in the case of Co-Cr-B), from the end of the image to the other Perform horizontal line analysis to the end. During online analysis, among the phases corresponding to the aforementioned alloy phase (A) and alloy phase (B), select a location outside the boundary between alloy phase (A) and alloy phase (B), that is, select a location that contains only the alloy phase. The line between the area of (A) and the area of only the alloy phase (B). The graph is binarized by setting the average value of the maximum value and the minimum value of the profile obtained by line analysis as a threshold value. Here, the range exceeding the threshold value is defined as alloy phase (A), and the range below the threshold value is defined as alloy phase (B). The obtained binary image was analyzed using particle analysis in ImageJ to determine the area ratio of the alloy phase (A) and the alloy phase (B). The above operation is performed for 3 visual field points, and the average value is used as the area ratio of the sample. The area ratio is directly related to the volume ratio of the individual phase. Basically, Pt is used as the element used for line analysis of the mass concentration diagram, but when Pt is included in all phases, Cr is used. The Co-Cr-Pt-B based ferromagnetic sputtering target of the present invention can be manufactured by powder metallurgy. The manufacturing method of the present invention includes: combining Co-Cr-Pt-B alloy powder containing B exceeding 0at% and 30at% or less, and Co-B alloy powder containing B exceeding 0at% and 20at% or less, Co-Cr-B A step of weakly mixing either alloy powder or Co-Pt-B alloy powder to obtain a mixed powder, and a step of sintering the mixed powder to obtain a sintered body. The aforementioned Co-Cr-Pt-B alloy powder, Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder can be produced by using atomized alloy powder, chemical production methods or other production methods. The powder produced is preferably atomized alloy powder. Weak mixing does not mean that a large amount of mixing and stirring energy is given to pulverize each raw material powder, but means that the Co-Cr-Pt-B alloy powder constituting the alloy phase (A) is not mixed with the Co-Cr-Pt-B alloy powder constituting the alloy phase (B). The Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder is pulverized, and each alloy powder is retained and mixed slowly. In the manufacturing method of the present invention, when a ball mill is used for weak mixing, it is preferable to achieve a small rotation number and a short time mixing, for example, a rotation number of 30 rpm or more and 100 rpm or less and 10 minutes or more and 1 hour or less. It is preferable to use only up, down, left, and right It is best to shake without using a vibrator or mixer with a mixing ball. The sintering system can be carried out in a vacuum environment at a sintering pressure of 10MPa or more and 100MPa or less, a sintering temperature of 700°C or more and a range of 1300°C or more, and a holding time of 30 minutes or more and 3 hours or more. Preferably, the sintering pressure is 20MPa or more and 80MPa or less, and the sintering temperature is 800°C or more. Below 1100℃, the holding time should be between 30 minutes and 2 hours. When the sintering pressure is too low, the density of the sintered body will decrease. When the sintering temperature is too low, the density of the sintered body decreases. On the contrary, when the sintering temperature is too high, B will be excessively agglomerated to form a coarse B agglomerated phase as found in the previous technology, and B will not be distributed throughout the target and easily uneven distribution. If the sintering holding time is too short, the density of the sintered body will decrease. On the contrary, if the sintering holding time is too long, B will easily agglomerate to form a coarse B agglomerated phase as found in the previous technology, and B will not be distributed throughout the target. And easily distributed unevenly. This reduction in density can cause particles to be generated from the target during sputtering discharge. On the other hand, the uneven distribution of the coarse B condensed phase may cause discharge failure including arcing. [Examples] Hereinafter, the present invention will be explained more specifically through Examples and Comparative Examples, but the present invention is not limited thereto. In Examples 1 to 23, the atomized alloy powder of the raw material constituting the alloy phase (A) shown in Table 1 was mixed with the atomized alloy powder constituting the second phase shown in Table 1 (Example (meaning alloy phase (B), the same below), the atomized alloy powder of the raw material is weighed in such a way that it becomes the second phase content shown in Table 1 and the remainder is the alloy phase (A) content, using a vibrator at 15~ Mix at 100 rpm for 15 minutes, fill the obtained mixed powder into a carbon mold, and perform vacuum hot pressing in a vacuum environment at a pressure of 30 MPa, a temperature of 800°C ~ 1100°C, and a holding time of 1 hour for sintering. The sintering temperature varies depending on the target composition, but is set so that the density becomes 97% or more for all samples. The obtained sintered body was cut and ground using a flat grinding disc and a rotating disc to produce a disc-shaped sputtering target with a diameter of 165 mm and a thickness of 6.4 mm. The obtained disc-shaped sputtering target is installed in the magnetron sputtering device, argon gas is circulated so that the argon gas pressure becomes 4.0 Pa, sputtering discharge is continued with arbitrary input power, and the sputtering is measured using a data recorder. Plating discharge voltage. The setting conditions of the data logger are such that the sampling period is 2 μ seconds and the data measured at 15,000 points is repeated 100 times. Calculate the average of the data of each measurement, and average the average value 100 times to calculate the sputtering discharge voltage value under the measurement conditions. The results are shown in Table 1. Comparative Examples 1, 5, 7, 9, 11, and 13 were sputtering targets produced in the same manner as in the Examples except that the alloy atomized powder was not mixed but each metal powder was mixed to prepare a mixed powder. In Comparative Examples 2 and 3, a sputtering target was produced in the same manner as in the Example, except that atomized alloy powder not containing B was used as the raw material powder constituting the second phase. Comparative Examples 4, 6, 8, 10, 12 and 14 were sputtering targets produced in the same manner as in the Examples except that Co metal powder was used as the raw material powder constituting the second phase. The results of measuring the sputtering discharge voltage were measured by changing the input power from 100W to 1000W every 100W for the sputtering targets of Examples 1 to 3 and Comparative Examples 1 to 4 having the same composition of Co-15Cr-10Pt-10B. Shown in Table 2 and Figure 1. The measured values of PTF (leakage flux density) are also recorded in Table 2. The measurement of PTF is carried out according to ASTM F2086-01. It was confirmed that the PTF of the sputtering targets of Examples 1 and 2 was higher than that of the sputtering targets of Comparative Examples 1 and 2, but was equivalent to the PTF of the sputtering target of Comparative Example 3. The sputtering target of Example 3 The PTF is higher than that of any of the sputtering targets of Comparative Examples 1 to 4, and the leakage flux density can also be improved. As can be seen from Figure 1, when arranged in order of high and low sputtering discharge voltages, it becomes Comparative Example 4 using Co metal powder as the second phase. It is produced using each metal powder instead of alloy atomized powder. Comparative Example 1, Comparative Examples 3 and 2 produced using atomized alloy powder that does not contain B as the second phase, and Examples 1 to 3 in which B is dispersed across the entire alloy phase (A) and alloy phase (B) The sputtering discharge voltage is significantly lower than that of Comparative Examples 1 to 4. In particular, if the input power exceeds 300W, the reduction in the sputtering discharge voltage becomes larger. In addition, it can be seen from Table 1 that if the sputtering discharge voltage is compared when the input power is 500W, the Example has a low value of 330V or less, but the Comparative Example has a high value exceeding 330V. SEM observation images (15.0V×1,000) of the sputtering targets of Examples 1 to 3 and Comparative Examples 1 to 3 are shown in Figures 2 to 7. The EPMA-WDX mapping images (15.0V×2,000) are shown in Figures 8~13. It can be seen from the EPMA-WDX mapping image of Figure 8 that the white area below the CP image of the sputtering target of Example 1 is the Co-Cr-Pt-B alloy phase containing Co, Cr, Pt and B ( A), the upper gray area in the CP image is the Co-Pt-B alloy phase (B) containing Co, Pt and B. It can be seen from Figure 2 and Figure 8 that the sputtering target of Example 1 is composed of Co-Cr-Pt-B alloy phase (A) and Co-Pt-B alloy phase (B). B is in the alloy phase. In both (A) and (B), there is no place that does not exist in any 10 μm × 10 μm area. B is distributed throughout the alloy phase (A) and the alloy phase (B), and the alloy phase (A) The B in the alloy phase (B) is finely and evenly distributed throughout the alloy phase (B). Although the B in the alloy phase (B) is agglomerated compared to the B in the alloy phase (A), it is still distributed throughout the alloy phase (B). It can be seen from the EPMA-WDX mapping image of Figure 9 that the white area on the right side of the CP image of the sputtering target of Example 2 is a Co-Cr-Pt-B alloy phase containing Co, Cr, Pt and B. (A), the gray area on the left in the CP image is the Co-Cr-B alloy phase (B) containing Co, Cr and B. It can be seen from Figure 3 and Figure 9 that the sputtering target of Example 2 is composed of Co-Cr-Pt-B alloy phase (A) and Co-Cr-B alloy phase (B). B is in the alloy phase. In both (A) and (B), there is no place that does not exist in any 10 μm × 10 μm area. B is distributed throughout the alloy phase (A) and the alloy phase (B), and the alloy phase (A The B in the alloy phase (B) is finely and evenly distributed throughout the entire alloy phase (B). Although the B in the alloy phase (B) is agglomerated compared to the B in the alloy phase (A), it is still distributed throughout the alloy phase (B). It can be seen from the EPMA-WDX mapping image in Figure 10 that the white area above the CP image of the sputtering target of Example 3 is the Co-Cr-Pt-B alloy phase (A) containing Co, Cr, Pt and B. ), the lower gray area in the CP image is the Co-B alloy phase (B) containing Co and B. It can be seen from Figure 4 and Figure 10 that the sputtering target of Example 3 is composed of Co-Cr-Pt-B alloy phase (A) and Co-B alloy phase (B). B is in the alloy phase (A ) and (B), there is no place that does not exist in any 10 μm × 10 μm area. B is distributed throughout the alloy phase (A) and the alloy phase (B), and within the alloy phase (A) The B is distributed throughout the alloy phase (B). Although the B in the alloy phase (B) is condensed compared to the B in the alloy phase (A), it is still distributed throughout the alloy phase (B). As can be seen from Figures 5 and 11, the sputtering target of Comparative Example 1 has a single phase in which Co, Cr, Pt, and B are dispersed throughout, and does not have an alloy phase (B). It can be seen from the EPMA-WDX mapping image in Figure 12 that the gray area on the right in the CP image of the sputtering target of Comparative Example 2 is the Co-Pt phase that contains Co and Pt but does not contain B. CP image The area with black dots on the left center is the Co-Cr-Pt-B phase (A) containing Co, Cr, Pt and B. As can be seen from Figures 6 and 12, the sputtering target of Comparative Example 2 is composed of the Co-Cr-Pt-B phase (A) and the Co-Pt phase (second phase), but in the Co-Pt phase There is no B in and there is no alloy phase (B) containing B. It can be seen from the EPMA-WDX mapping image in Figure 13 that the white area in the lower right corner of the CP image of the sputtering target of Comparative Example 3 is the Co-Cr-Pt-B phase containing Co, Cr, Pt and B. (A), The gray area in the upper left corner of the CP image is the Co-Pt phase containing Co and trace amounts of Pt. The larger black area in the same gray area is the coarse B condensed phase distributed unevenly around Co. It can be seen from Figures 7 and 13 that the sputtering target of Comparative Example 3 is composed of the Co-Cr-Pt-B phase (A) and the Co-Pt phase (second phase), and the B system is unevenly distributed. Around the Co-Pt phase, there is a 10 μm × 10 μm area in the second phase in which B does not exist, and there is no alloy phase (B) in which B is distributed throughout.

[圖1]顯示實施例1~3及比較例1~4之輸入電力與電壓值之關係的圖。 [圖2]實施例1之SEM觀察圖像。 [圖3]實施例2之SEM觀察圖像。 [圖4]實施例3之SEM觀察圖像。 [圖5]比較例1之SEM觀察圖像。 [圖6]比較例2之SEM觀察圖像。 [圖7]比較例3之SEM觀察圖像。 [圖8]實施例1之EPMA-WDX映射圖像。 [圖9]實施例2之EPMA-WDX映射圖像。 [圖10]實施例3之EPMA-WDX映射圖像。 [圖11]比較例1之EPMA-WDX映射圖像。 [圖12]比較例2之EPMA-WDX映射圖像。 [圖13]比較例3之EPMA-WDX映射圖像。 [Fig. 1] A graph showing the relationship between input power and voltage value in Examples 1 to 3 and Comparative Examples 1 to 4. [Fig. 2] SEM observation image of Example 1. [Fig. 3] SEM observation image of Example 2. [Fig. 4] SEM observation image of Example 3. [Fig. 5] SEM observation image of Comparative Example 1. [Fig. 6] SEM observation image of Comparative Example 2. [Fig. 7] SEM observation image of Comparative Example 3. [Fig. 8] EPMA-WDX mapping image of Example 1. [Fig. 9] EPMA-WDX mapping image of Example 2. [Fig. 10] EPMA-WDX mapping image of Example 3. [Fig. 11] EPMA-WDX mapping image of Comparative Example 1. [Figure 12] EPMA-WDX mapping image of Comparative Example 2. [Fig. 13] EPMA-WDX mapping image of Comparative Example 3.

Claims (6)

一種Co-Cr-Pt-B系強磁性體濺鍍靶,其特徵為由合金相(A)與合金相(B)所構成, 該合金相(A)為包含B超過0at%且30at%以下,且B凝聚相無分布不均而B係分布於全體之Co-Cr-Pt-B合金相(A), 該合金相(B)為Co-B合金、Co-Cr-B合金或Co-Pt-B合金之任一者,且包含B超過0at%且20at%以下,且B凝聚相無分布不均而B係分布於全體者, 該合金相(A)佔濺鍍靶中50vol%以上,該合金相(B)佔濺鍍靶中未滿50vol%。 A Co-Cr-Pt-B based ferromagnetic sputtering target, which is characterized by being composed of alloy phase (A) and alloy phase (B). The alloy phase (A) is a Co-Cr-Pt-B alloy phase (A) that contains more than 0 at% and less than 30 at% of B, and the B condensed phase has no uneven distribution and B is distributed throughout the whole, The alloy phase (B) is any one of Co-B alloy, Co-Cr-B alloy or Co-Pt-B alloy, and contains more than 0at% and less than 20at% of B, and the B condensed phase is not unevenly distributed. B series is distributed throughout the body, The alloy phase (A) accounts for more than 50 vol% of the sputtering target, and the alloy phase (B) accounts for less than 50 vol% of the sputtering target. 如請求項1之Co-Cr-Pt-B系強磁性體濺鍍靶,其中Cr超過0at%且30at%以下,Pt為5at%以上30at%以下,B超過0at%25at%以下,剩餘為Co及不可避免雜質。For example, the Co-Cr-Pt-B ferromagnetic sputtering target in claim 1 has Cr exceeding 0at% and below 30at%, Pt is above 5at% and below 30at%, B exceeds 0at% and below 25at%, and the remainder is Co. and unavoidable impurities. 如請求項1或2之Co-Cr-Pt-B系強磁性體濺鍍靶,其中前述合金相(A)更包含選自Al、Si、Sc、Ti、V、Mn、Fe、Ni、Cu、Zn、Ge、Y、Zr、Nb、Ta、Mo、W、Ru、Ag、Sn、La、Ce、Pr、Nd、Sm、Gd、Tb、Dy、Ho、Hf之1種元素以上超過0at%且25at%以下作為添加元素。Such as the Co-Cr-Pt-B based ferromagnetic sputtering target of claim 1 or 2, wherein the aforementioned alloy phase (A) further includes selected from the group consisting of Al, Si, Sc, Ti, V, Mn, Fe, Ni, Cu , Zn, Ge, Y, Zr, Nb, Ta, Mo, W, Ru, Ag, Sn, La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Hf exceed 0at% And less than 25at% as added elements. 一種如請求項1~3中任一項之Co-Cr-Pt-B系強磁性體濺鍍靶之製造方法,其特徵為包含: 將包含B超過0at%且30at%以下之Co-Cr-Pt-B合金粉末,與 包含B超過0at%且20at%以下之Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末之任一者予以弱混合而取得混合粉末的混合步驟;及, 燒結該混合粉末而取得燒結體的燒結步驟。 A method for manufacturing a Co-Cr-Pt-B ferromagnetic sputtering target according to any one of claims 1 to 3, characterized by comprising: Co-Cr-Pt-B alloy powder containing B exceeding 0at% and less than 30at%, and A mixing step of weakly mixing any of Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder containing B exceeding 0at% and less than 20at% to obtain mixed powder; and, A sintering step of sintering the mixed powder to obtain a sintered body. 如請求項4之製造方法,其中前述Co-Cr-Pt-B合金粉末、及前述Co-B合金粉末、Co-Cr-B合金粉末或Co-Pt-B合金粉末為霧化合金粉末。The manufacturing method of claim 4, wherein the aforementioned Co-Cr-Pt-B alloy powder, and the aforementioned Co-B alloy powder, Co-Cr-B alloy powder or Co-Pt-B alloy powder are atomized alloy powder. 如請求項4或5之製造方法,其中前述燒結步驟係將前述混合粉末在10MPa以上100MPa以下之壓力,700℃以上1300℃以下之溫度下保持30分鐘以上3小時以下。Such as the manufacturing method of Claim 4 or 5, wherein the aforementioned sintering step is to maintain the aforementioned mixed powder at a pressure of not less than 10 MPa and not more than 100 MPa, and a temperature of not less than 700°C and not more than 1300°C for 30 minutes but not more than 3 hours.
TW112104539A 2022-02-14 2023-02-09 Co-Cr-Pt-B system ferromagnetic material sputtering target and its manufacturing method TWI843435B (en)

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