TW202340306A - Resin composition including a styrenic and/or hydrogenated styrene polymer, an epoxy resin and an active ester compound - Google Patents
Resin composition including a styrenic and/or hydrogenated styrene polymer, an epoxy resin and an active ester compound Download PDFInfo
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- TW202340306A TW202340306A TW112104188A TW112104188A TW202340306A TW 202340306 A TW202340306 A TW 202340306A TW 112104188 A TW112104188 A TW 112104188A TW 112104188 A TW112104188 A TW 112104188A TW 202340306 A TW202340306 A TW 202340306A
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- resin composition
- mass
- resin
- epoxy resin
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- 239000011342 resin composition Substances 0.000 title claims abstract description 175
- -1 ester compound Chemical class 0.000 title claims abstract description 157
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 146
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 146
- 229920000642 polymer Polymers 0.000 title claims abstract description 46
- 125000003011 styrenyl group Chemical class [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 title claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 168
- 229920005989 resin Polymers 0.000 claims description 127
- 239000011347 resin Substances 0.000 claims description 127
- 150000001875 compounds Chemical class 0.000 claims description 53
- 239000011256 inorganic filler Substances 0.000 claims description 47
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 47
- 239000004065 semiconductor Substances 0.000 claims description 18
- 239000002648 laminated material Substances 0.000 claims description 9
- RHBKJVRQCIRZGE-UHFFFAOYSA-N 2,3,3-trimethyl-1,2-dihydroindene Chemical group C1=CC=C2C(C)(C)C(C)CC2=C1 RHBKJVRQCIRZGE-UHFFFAOYSA-N 0.000 claims description 8
- 125000001624 naphthyl group Chemical group 0.000 claims description 7
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 5
- 239000011229 interlayer Substances 0.000 claims description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 abstract description 12
- 150000003254 radicals Chemical class 0.000 abstract description 9
- 229910052799 carbon Inorganic materials 0.000 abstract description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 87
- 239000004848 polyfunctional curative Substances 0.000 description 60
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 52
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 48
- 239000000463 material Substances 0.000 description 46
- 125000004432 carbon atom Chemical group C* 0.000 description 45
- 239000000126 substance Substances 0.000 description 45
- 239000000047 product Substances 0.000 description 44
- 238000000034 method Methods 0.000 description 40
- 239000000243 solution Substances 0.000 description 39
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 38
- 229910052751 metal Inorganic materials 0.000 description 36
- 239000002184 metal Substances 0.000 description 34
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 33
- 150000002148 esters Chemical group 0.000 description 33
- 239000011248 coating agent Substances 0.000 description 28
- 238000000576 coating method Methods 0.000 description 28
- 239000004020 conductor Substances 0.000 description 27
- 239000006087 Silane Coupling Agent Substances 0.000 description 23
- 239000000758 substrate Substances 0.000 description 23
- 125000003118 aryl group Chemical group 0.000 description 22
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 21
- 239000002245 particle Substances 0.000 description 21
- 239000007788 liquid Substances 0.000 description 20
- 229920003986 novolac Polymers 0.000 description 19
- 125000001424 substituent group Chemical group 0.000 description 19
- 150000001412 amines Chemical class 0.000 description 18
- 239000011888 foil Substances 0.000 description 18
- 239000000377 silicon dioxide Substances 0.000 description 17
- 125000000217 alkyl group Chemical group 0.000 description 16
- 239000010408 film Substances 0.000 description 16
- 239000003960 organic solvent Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 16
- 150000003440 styrenes Chemical class 0.000 description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 15
- 238000001723 curing Methods 0.000 description 14
- 238000005259 measurement Methods 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 13
- 239000004593 Epoxy Substances 0.000 description 13
- 239000004793 Polystyrene Substances 0.000 description 13
- 206010042674 Swelling Diseases 0.000 description 13
- 230000015572 biosynthetic process Effects 0.000 description 13
- 238000005227 gel permeation chromatography Methods 0.000 description 13
- 230000008961 swelling Effects 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- 239000000654 additive Substances 0.000 description 12
- 125000003545 alkoxy group Chemical group 0.000 description 12
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 125000000753 cycloalkyl group Chemical group 0.000 description 12
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 12
- 238000003475 lamination Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 12
- 229920002223 polystyrene Polymers 0.000 description 12
- 238000007788 roughening Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000009826 distribution Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 11
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 10
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 125000001931 aliphatic group Chemical group 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 10
- 239000000956 alloy Substances 0.000 description 10
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000003973 paint Substances 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- 229920001187 thermosetting polymer Polymers 0.000 description 10
- 150000008065 acid anhydrides Chemical class 0.000 description 9
- 125000004414 alkyl thio group Chemical group 0.000 description 9
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 230000009477 glass transition Effects 0.000 description 9
- 125000005843 halogen group Chemical group 0.000 description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 9
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 8
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 8
- 150000001718 carbodiimides Chemical class 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 239000012756 surface treatment agent Substances 0.000 description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 7
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 7
- 125000003700 epoxy group Chemical group 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 239000011572 manganese Substances 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- 235000013824 polyphenols Nutrition 0.000 description 7
- 235000012431 wafers Nutrition 0.000 description 7
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 125000005110 aryl thio group Chemical group 0.000 description 6
- 125000004104 aryloxy group Chemical group 0.000 description 6
- FJDJVBXSSLDNJB-LNTINUHCSA-N cobalt;(z)-4-hydroxypent-3-en-2-one Chemical compound [Co].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FJDJVBXSSLDNJB-LNTINUHCSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 229920001577 copolymer Chemical group 0.000 description 6
- 229930003836 cresol Natural products 0.000 description 6
- 239000004643 cyanate ester Substances 0.000 description 6
- 125000004185 ester group Chemical group 0.000 description 6
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 230000003472 neutralizing effect Effects 0.000 description 6
- 238000007747 plating Methods 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 5
- 239000004925 Acrylic resin Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 229940126062 Compound A Drugs 0.000 description 5
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 239000002518 antifoaming agent Substances 0.000 description 5
- 229910052804 chromium Inorganic materials 0.000 description 5
- 239000011651 chromium Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 239000003063 flame retardant Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- YCIMNLLNPGFGHC-UHFFFAOYSA-N o-dihydroxy-benzene Natural products OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 5
- 125000004430 oxygen atom Chemical group O* 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 125000003396 thiol group Chemical class [H]S* 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- YBBLOADPFWKNGS-UHFFFAOYSA-N 1,1-dimethylurea Chemical compound CN(C)C(N)=O YBBLOADPFWKNGS-UHFFFAOYSA-N 0.000 description 4
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 235000010290 biphenyl Nutrition 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 4
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 4
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 229910000077 silane Inorganic materials 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- KGSFMPRFQVLGTJ-UHFFFAOYSA-N 1,1,2-triphenylethylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 KGSFMPRFQVLGTJ-UHFFFAOYSA-N 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 3
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 3
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical group OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 3
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 3
- 239000005456 alcohol based solvent Substances 0.000 description 3
- 239000012670 alkaline solution Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 3
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 125000002993 cycloalkylene group Chemical group 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 238000009499 grossing Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 239000011112 polyethylene naphthalate Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 3
- 150000003573 thiols Chemical class 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
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- XMQSELBBYSAURN-UHFFFAOYSA-M triphenyl(propyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCC)C1=CC=CC=C1 XMQSELBBYSAURN-UHFFFAOYSA-M 0.000 description 1
- QLAGHGSFXJZWKY-UHFFFAOYSA-N triphenylborane;triphenylphosphane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 QLAGHGSFXJZWKY-UHFFFAOYSA-N 0.000 description 1
- IDXDWPWXHTXJMZ-UHFFFAOYSA-N tris(2,4,6-trimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC(C)=C1P(C=1C(=CC(C)=CC=1C)C)C1=C(C)C=C(C)C=C1C IDXDWPWXHTXJMZ-UHFFFAOYSA-N 0.000 description 1
- XDHRVAHAGMMFMC-UHFFFAOYSA-N tris(2,4-dimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC=C1P(C=1C(=CC(C)=CC=1)C)C1=CC=C(C)C=C1C XDHRVAHAGMMFMC-UHFFFAOYSA-N 0.000 description 1
- KAAYGTMPJQOOGY-UHFFFAOYSA-N tris(2,5-dimethylphenyl)phosphane Chemical compound CC1=CC=C(C)C(P(C=2C(=CC=C(C)C=2)C)C=2C(=CC=C(C)C=2)C)=C1 KAAYGTMPJQOOGY-UHFFFAOYSA-N 0.000 description 1
- RERMPCBBVZEPBS-UHFFFAOYSA-N tris(2,6-dimethylphenyl)phosphane Chemical compound CC1=CC=CC(C)=C1P(C=1C(=CC=CC=1C)C)C1=C(C)C=CC=C1C RERMPCBBVZEPBS-UHFFFAOYSA-N 0.000 description 1
- IIOSDXGZLBPOHD-UHFFFAOYSA-N tris(2-methoxyphenyl)phosphane Chemical compound COC1=CC=CC=C1P(C=1C(=CC=CC=1)OC)C1=CC=CC=C1OC IIOSDXGZLBPOHD-UHFFFAOYSA-N 0.000 description 1
- COIOYMYWGDAQPM-UHFFFAOYSA-N tris(2-methylphenyl)phosphane Chemical compound CC1=CC=CC=C1P(C=1C(=CC=CC=1)C)C1=CC=CC=C1C COIOYMYWGDAQPM-UHFFFAOYSA-N 0.000 description 1
- XRALRSQLQXKXKP-UHFFFAOYSA-N tris(3,5-dimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC(P(C=2C=C(C)C=C(C)C=2)C=2C=C(C)C=C(C)C=2)=C1 XRALRSQLQXKXKP-UHFFFAOYSA-N 0.000 description 1
- LFNXCUNDYSYVJY-UHFFFAOYSA-N tris(3-methylphenyl)phosphane Chemical compound CC1=CC=CC(P(C=2C=C(C)C=CC=2)C=2C=C(C)C=CC=2)=C1 LFNXCUNDYSYVJY-UHFFFAOYSA-N 0.000 description 1
- RYXYUARTMQUYKV-UHFFFAOYSA-N tris(4-butylphenyl)phosphane Chemical compound C1=CC(CCCC)=CC=C1P(C=1C=CC(CCCC)=CC=1)C1=CC=C(CCCC)C=C1 RYXYUARTMQUYKV-UHFFFAOYSA-N 0.000 description 1
- SPNVODOGUAUMCA-UHFFFAOYSA-N tris(4-ethoxy-2,6-dimethylphenyl)phosphane Chemical compound CC1=CC(OCC)=CC(C)=C1P(C=1C(=CC(OCC)=CC=1C)C)C1=C(C)C=C(OCC)C=C1C SPNVODOGUAUMCA-UHFFFAOYSA-N 0.000 description 1
- PCCAGZSOGFNURV-UHFFFAOYSA-N tris(4-ethylphenyl)phosphane Chemical compound C1=CC(CC)=CC=C1P(C=1C=CC(CC)=CC=1)C1=CC=C(CC)C=C1 PCCAGZSOGFNURV-UHFFFAOYSA-N 0.000 description 1
- UYUUAUOYLFIRJG-UHFFFAOYSA-N tris(4-methoxyphenyl)phosphane Chemical compound C1=CC(OC)=CC=C1P(C=1C=CC(OC)=CC=1)C1=CC=C(OC)C=C1 UYUUAUOYLFIRJG-UHFFFAOYSA-N 0.000 description 1
- WXAZIUYTQHYBFW-UHFFFAOYSA-N tris(4-methylphenyl)phosphane Chemical compound C1=CC(C)=CC=C1P(C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 WXAZIUYTQHYBFW-UHFFFAOYSA-N 0.000 description 1
- JTOQWGJGVSYTTN-UHFFFAOYSA-N tris(4-propylphenyl)phosphane Chemical compound C1=CC(CCC)=CC=C1P(C=1C=CC(CCC)=CC=1)C1=CC=C(CCC)C=C1 JTOQWGJGVSYTTN-UHFFFAOYSA-N 0.000 description 1
- UQHFPPSBVOIUFM-UHFFFAOYSA-N tris(4-tert-butylphenyl)phosphane Chemical compound C1=CC(C(C)(C)C)=CC=C1P(C=1C=CC(=CC=1)C(C)(C)C)C1=CC=C(C(C)(C)C)C=C1 UQHFPPSBVOIUFM-UHFFFAOYSA-N 0.000 description 1
- UGNAOCDIZFIEQK-UHFFFAOYSA-N tris[4-[(2-methylpropan-2-yl)oxy]phenyl]phosphane Chemical compound C1=CC(OC(C)(C)C)=CC=C1P(C=1C=CC(OC(C)(C)C)=CC=1)C1=CC=C(OC(C)(C)C)C=C1 UGNAOCDIZFIEQK-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical compound [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0373—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
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- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/08—Copolymers of styrene
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- C08J2479/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
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Abstract
Description
本發明關於包含環氧樹脂的樹脂組成物。進而關於使用該樹脂組成物得到的硬化物、片狀層合材料、樹脂片材、印刷配線板及半導體裝置。The present invention relates to a resin composition containing an epoxy resin. Furthermore, it relates to cured products, sheet-like laminated materials, resin sheets, printed wiring boards and semiconductor devices obtained using the resin composition.
作為印刷配線板的製造技術,交替層疊絕緣層和導體層的基於堆疊(build up)方式的製造方法是已知的。基於堆疊方式的製造方法中,通常,絕緣層是使樹脂組成物硬化而形成的。近年來,要求絕緣層的介電常數等的介電特性的進一步提高、銅密合性的進一步提高。As a manufacturing technology of printed wiring boards, a manufacturing method based on a build-up method in which insulating layers and conductor layers are alternately laminated is known. In the manufacturing method based on the stacking method, the insulating layer is usually formed by hardening the resin composition. In recent years, there has been a demand for further improvement in dielectric properties such as dielectric constant of the insulating layer and further improvement in copper adhesion.
此前已知,作為用於形成絕緣層的樹脂組成物,通過使用配合活性酯化合物來代替通常的酚系硬化劑而得的環氧樹脂組成物,能進一步將絕緣層的介電損耗角正切抑制為低值(專利文獻1)。 [先前技術文獻] [專利文獻] It has been known heretofore that the dielectric loss tangent of the insulating layer can be further suppressed by using an epoxy resin composition containing an active ester compound instead of a common phenol-based hardener as a resin composition for forming an insulating layer. is a low value (Patent Document 1). [Prior technical literature] [Patent Document]
專利文獻1:日本特開2020-23714號公報。Patent Document 1: Japanese Patent Application Publication No. 2020-23714.
[發明所欲解決之課題][Problem to be solved by the invention]
然而,在使用活性酯化合物的情況下,雖然能進一步將介電損耗角正切抑制為低值,但存在除膠渣(desmear)處理後容易產生裂紋的傾向。However, when an active ester compound is used, although the dielectric loss tangent can be further suppressed to a low value, there is a tendency for cracks to easily occur after desmear treatment.
本發明的課題在於提供:能得到可抑制除膠渣處理後的裂紋的產生的硬化物的樹脂組成物。 [用以解決課題之手段] An object of the present invention is to provide a resin composition capable of obtaining a cured product that can suppress the occurrence of cracks after desmearing treatment. [Means used to solve problems]
為了達成本發明的課題,本發明人等進行了深入研究,結果發現,作為樹脂組成物的成分,通過使用環氧樹脂及活性酯化合物,進而含有重量平均分子量為10000以下的苯乙烯系聚合物和/或氫化苯乙烯系聚合物,意外地能得到可抑制除膠渣處理後的裂紋的產生的硬化物,由此完成了本發明。In order to achieve the object of the present invention, the present inventors conducted in-depth research and found that by using an epoxy resin and an active ester compound as components of the resin composition, a styrenic polymer having a weight average molecular weight of 10,000 or less is included. By hydrogenating styrenic polymers and/or hydrogenating styrene-based polymers, a hardened product that can suppress the occurrence of cracks after desmearing treatment can unexpectedly be obtained, and the present invention was completed.
即,本發明包括以下的內容。 [1] 樹脂組成物,其包含(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂和(C)活性酯化合物。 [2] 上述[1]所述的樹脂組成物,其中(C)成分具有碳-碳雙鍵。 [3] 上述[1]或[2]所述的樹脂組成物,其中(C)成分包含含有苯乙烯基和萘結構的活性酯化合物。 [4] 上述[1]~[3]中任一項所述的樹脂組成物,其中還包含(E)自由基聚合性化合物。 [5] 上述[4]所述的樹脂組成物,其中(E)自由基聚合性化合物包含(E1)馬來醯亞胺化合物。 [6] 上述[5]所述的樹脂組成物,其中(E1)馬來醯亞胺化合物包含(E1-2)包含三甲基茚滿骨架的馬來醯亞胺化合物。 [7] 上述[1]~[6]中任一項所述的樹脂組成物,其中還包含(D)無機填充劑。 [8] 上述[1]~[7]中任一項所述的樹脂組成物,其用於形成印刷配線板的層間絕緣層。 [9] 上述[1]~[8]中任一項所述的樹脂組成物的硬化物。 [10] 片狀層合材料,其含有上述[1]~[8]中任一項所述的樹脂組成物。 [11] 樹脂片材,其具有支承體,和設置於該支承體上的由上述[1]~[8]中任一項所述的樹脂組成物形成的樹脂組成物層。 [12] 印刷配線板,其具備由上述[1]~[8]中任一項所述的樹脂組成物的硬化物形成的絕緣層。 [13] 半導體裝置,其包含上述[12]所述的印刷配線板。 [發明的效果] That is, the present invention includes the following contents. [1] A resin composition containing (A) a styrenic and/or hydrogenated styrene polymer having a weight average molecular weight of 10,000 or less, (B) an epoxy resin, and (C) an active ester compound. [2] The resin composition according to the above [1], wherein the component (C) has a carbon-carbon double bond. [3] The resin composition according to the above [1] or [2], wherein the component (C) contains an active ester compound containing a styrene group and a naphthalene structure. [4] The resin composition according to any one of the above [1] to [3], further containing (E) a radically polymerizable compound. [5] The resin composition according to the above [4], wherein (E) the radically polymerizable compound contains (E1) a maleimide compound. [6] The resin composition according to the above [5], wherein (E1) the maleimide compound contains (E1-2) a maleimide compound containing a trimethylindane skeleton. [7] The resin composition according to any one of the above [1] to [6], further containing (D) an inorganic filler. [8] The resin composition according to any one of the above [1] to [7] is used to form an interlayer insulating layer of a printed wiring board. [9] The cured product of the resin composition according to any one of the above [1] to [8]. [10] A sheet-like laminated material containing the resin composition according to any one of the above [1] to [8]. [11] A resin sheet has a support body, and a resin composition layer formed of the resin composition according to any one of the above [1] to [8] and provided on the support body. [12] A printed wiring board provided with an insulating layer formed of a cured product of the resin composition according to any one of [1] to [8] above. [13] A semiconductor device including the printed wiring board according to the above [12]. [Effects of the invention]
通過本發明,可提供:能得到除膠渣處理後的耐裂紋性優異的硬化物的樹脂組成物;該樹脂組成物的硬化物;包含該樹脂組成物的片狀層合材料及樹脂片材;以及,包含該樹脂組成物的硬化物的印刷配線板及半導體裝置。According to the present invention, it is possible to provide: a resin composition capable of obtaining a cured product having excellent crack resistance after desmear treatment; a cured product of the resin composition; a sheet-like laminated material and a resin sheet containing the resin composition ; And, printed wiring boards and semiconductor devices containing a cured product of the resin composition.
以下,示出實施方式及示例物詳細地說明本發明。但是,本發明不受下述的實施方式及示例物的限制,可在不超出本發明的申請專利範圍及其均等範圍的範圍內任意地變更來實施。Hereinafter, the present invention will be described in detail using embodiments and examples. However, the present invention is not limited to the following embodiments and examples, and can be arbitrarily modified and implemented within the scope of the patentable scope of the present invention and its equivalent range.
以下的說明中,只要沒有另行明確說明,各成分的量是不揮發成分的量。 以下的說明中,所謂「樹脂組成物中的不揮發成分」,只要沒有另行明確說明,可包含(D)無機填充材料;所謂「樹脂成分」,只要沒有另行明確說明,是指樹脂組成物中包含的不揮發成分中除(D)無機填充材料之外的成分。 In the following description, unless otherwise specified, the amount of each component is the amount of non-volatile components. In the following description, the so-called "non-volatile components in the resin composition", unless otherwise clearly stated, may include (D) inorganic fillers; the so-called "resin components", unless otherwise clearly stated, refer to the resin composition. Components other than (D) inorganic filler among the non-volatile components contained.
<樹脂組成物> 本發明的樹脂組成物包含(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂和(C)活性酯化合物。通過使用這樣的樹脂組成物,能得到除膠渣處理後的耐裂紋性優異的硬化物。另外,本發明中,通常,還能得到在23℃等室溫或常溫區域及90℃等高溫環境中的任何環境下介電損耗角正切低、在23℃等室溫或常溫區域及90℃等高溫環境中的任何環境下相對介電常數低、玻璃轉移溫度高的硬化物。 <Resin composition> The resin composition of the present invention contains (A) a styrenic and/or hydrogenated styrene polymer having a weight average molecular weight of 10,000 or less, (B) an epoxy resin, and (C) an active ester compound. By using such a resin composition, a cured product having excellent crack resistance after desmearing can be obtained. In addition, in the present invention, it is generally possible to obtain low dielectric loss tangent in any environment such as room temperature or normal temperature ranges such as 23°C and high temperature environments such as 90°C, and low dielectric loss tangent in any environment such as room temperature or normal temperature ranges such as 23°C and 90°C. It is a hardened material with low relative dielectric constant and high glass transition temperature in any environment such as high temperature environment.
對於本發明的樹脂組成物而言,除了包含(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂和(C)活性酯化合物之外,還可以包含任選的成分。作為任選的成分,可舉出例如(D)無機填充材料、(E)自由基聚合性化合物、(F)其他硬化劑、(G)硬化促進劑、(H)其他添加劑及(K)有機溶劑。本說明書中,有時也將上述(A)~(K)的各成分分別稱為「(A)成分」、「(B)成分」等。以下,對樹脂組成物中包含的各成分進行詳細說明。The resin composition of the present invention contains (A) a styrenic and/or hydrogenated styrenic polymer with a weight average molecular weight of 10,000 or less, (B) an epoxy resin, and (C) an active ester compound. , may also contain optional ingredients. Examples of optional components include (D) inorganic fillers, (E) radically polymerizable compounds, (F) other hardeners, (G) hardening accelerators, (H) other additives, and (K) organic Solvent. In this specification, each of the above-mentioned components (A) to (K) may be referred to as "component (A)", "component (B)", etc., respectively. Each component contained in the resin composition will be described in detail below.
<(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物> 本發明中使用的苯乙烯系和/或氫化苯乙烯系聚合物沒有特別限制,只要是重量平均分子量(Mw)為10000以下的苯乙烯系聚合物和/或氫化苯乙烯系聚合物即可,還可包含苯乙烯、氫化苯乙烯等單體。本說明書中,有時也將該(A)成分簡稱為「苯乙烯系和/或氫化苯乙烯系聚合物」。 <(A) Styrenic and/or hydrogenated styrenic polymers with a weight average molecular weight of 10,000 or less> The styrenic and/or hydrogenated styrenic polymer used in the present invention is not particularly limited, as long as the weight average molecular weight (Mw) is 10,000 or less. Monomers such as styrene and hydrogenated styrene may also be included. In this specification, the component (A) may be simply referred to as "styrenic and/or hydrogenated styrenic polymer".
具有這樣的分子量的苯乙烯系和/或氫化苯乙烯系聚合物分子量較小,因此,熔融黏度低,樹脂組成物的樹脂流動性優異,能提高成型性。此外,由於分子量較小,因此,雖然是為疏水性骨架的苯乙烯系和/或氫化苯乙烯系聚合物,但是不僅在甲苯、己烷等疏水性溶劑中顯示高溶解性,而且在甲基乙基酮等極性溶劑中也顯示高溶解性。因此,可使用甲基乙基酮,與具有極性基團的上述馬來醯亞胺化合物容易地製作塗料狀的樹脂組成物(樹脂塗料)。另外,由於是苯乙烯系和/或氫化苯乙烯系聚合物,因此,能使樹脂組成物的介電特性變得良好。A styrenic and/or hydrogenated styrenic polymer having such a molecular weight has a small molecular weight, and therefore has a low melt viscosity, excellent resin fluidity of the resin composition, and improved moldability. In addition, due to its small molecular weight, although it is a styrene-based and/or hydrogenated styrene-based polymer with a hydrophobic skeleton, it not only exhibits high solubility in hydrophobic solvents such as toluene and hexane, but also exhibits high solubility in methyl It also shows high solubility in polar solvents such as ethyl ketone. Therefore, a paint-like resin composition (resin paint) can be easily produced using methyl ethyl ketone and the maleimide compound having a polar group. In addition, since it is a styrene-based and/or hydrogenated styrene-based polymer, the dielectric properties of the resin composition can be improved.
作為本實施方式中使用的苯乙烯系和/或氫化苯乙烯系聚合物,可廣泛使用現有公知的物質,沒有特別限制,具體而言,可舉出例如:將苯乙烯、氫化苯乙烯、苯乙烯衍生物、α-甲基苯乙烯等的苯乙烯中的苯環的一部分氫原子被烷基取代而得到的產物、苯乙烯中的乙烯基的一部分氫原子被烷基取代而得到的產物、乙烯基甲苯、異丙烯基甲苯等的苯乙烯系單體中的1種以上進行聚合或共聚而得到的聚合物或共聚物,及它們的氫化物。As the styrene-based and/or hydrogenated styrenic-based polymer used in the present embodiment, conventionally known polymers can be widely used and are not particularly limited. Specific examples include: styrene, hydrogenated styrene, benzene, Ethylene derivatives, products in which part of the hydrogen atoms of the benzene ring in styrene such as α-methylstyrene are substituted with alkyl groups, products in which part of the hydrogen atoms in the vinyl group in styrene are substituted with alkyl groups, Polymers or copolymers obtained by polymerizing or copolymerizing one or more styrenic monomers such as vinyl toluene and isopropenyl toluene, and their hydrogenated products.
作為苯乙烯系和/或氫化苯乙烯系聚合物,具體而言,可舉出例如包含以下的式(A-1)、(A-2)所示的結構等的物質及其氫化物作為優選例。Preferable examples of the styrene-based and/or hydrogenated styrenic-based polymer include, for example, those having structures represented by the following formulas (A-1) and (A-2), and their hydrogenated products. example.
上述式(A-1)及(A-2)中,R 35~R 37各自獨立地可以為相同的基團,也可以為不同的基團,分別表示氫原子或烷基。上述烷基沒有特別限制,例如,優選碳數1~18的烷基,更優選碳數1~10的烷基。具體而言,可舉出例如甲基、乙基、丙基、己基及癸基等。 In the above formulas (A-1) and (A-2), R 35 to R 37 may each independently be the same group or may be different groups, and each represents a hydrogen atom or an alkyl group. The alkyl group is not particularly limited. For example, an alkyl group having 1 to 18 carbon atoms is preferred, and an alkyl group having 1 to 10 carbon atoms is more preferred. Specific examples include methyl, ethyl, propyl, hexyl, and decyl.
另外,作為苯乙烯系和/或氫化苯乙烯系共聚物,也可使用使「苯乙烯系單體中的1種以上」與「與其可共聚的其他單體中的1種以上」進行共聚而得到的共聚物。作為可共聚的單體,可以是脂肪族烴、芳香族烴,或它們的組合,可舉出例如α-蒎烯、β-蒎烯、雙戊烯等烯烴類、非共軛二烯類等不飽和化合物。In addition, as the styrene-based and/or hydrogenated styrene-based copolymer, those obtained by copolymerizing “one or more types of styrene-based monomers” and “one or more types of other monomers copolymerizable therewith” can also be used. The resulting copolymer. The copolymerizable monomer may be an aliphatic hydrocarbon, an aromatic hydrocarbon, or a combination thereof, and examples thereof include olefins such as α-pinene, β-pinene, and dipentene, and non-conjugated dienes. unsaturated compounds.
例如,苯乙烯系和/或氫化苯乙烯系聚合物可包含下述式(A-3)所示的那樣的結構。For example, the styrenic and/or hydrogenated styrenic polymer may have a structure represented by the following formula (A-3).
R 38表示與R 35~R 37同樣的基團。 R 38 represents the same group as R 35 to R 37 .
作為這樣的苯乙烯系和/或氫化苯乙烯系聚合物,也可使用市售品,例如,可使用三井化學股份有限公司製的FTR6125(苯乙烯-脂肪族烴系共聚物,Mw1950)、FTR2140(苯乙烯-(α-甲基苯乙烯)系共聚物,Mw3230)、FTR0100(α-甲基苯乙烯系聚合物,Mw1960)、FTR8120(苯乙烯系聚合物,Mw1420)等的FTR(註冊商標)系列;三井化學股份有限公司製的FMR0150(苯乙烯-芳香族烴系共聚物,Mw2040)等的FMR系列;安原化學(Yasuhara Chemical)股份有限公司製的SX-100(苯乙烯系聚合物,Mw2000)、SG-100(氫化苯乙烯系聚合物)、SG-110(氫化苯乙烯系聚合物)等。As such styrenic and/or hydrogenated styrenic polymers, commercially available products can also be used. For example, FTR6125 (styrene-aliphatic hydrocarbon copolymer, Mw1950) and FTR2140 manufactured by Mitsui Chemicals Co., Ltd. can be used. FTR (registered trademark) (styrene-(α-methylstyrene) copolymer, Mw3230), FTR0100 (α-methylstyrene polymer, Mw1960), FTR8120 (styrene-based polymer, Mw1420), etc. ) series; FMR series such as FMR0150 (styrene-aromatic hydrocarbon copolymer, Mw2040) made by Mitsui Chemicals Co., Ltd.; SX-100 (styrene-based polymer, made by Yasuhara Chemical Co., Ltd. Mw2000), SG-100 (hydrogenated styrenic polymer), SG-110 (hydrogenated styrenic polymer), etc.
上述苯乙烯系和/或氫化苯乙烯系聚合物可以單獨使用一種,也可組合使用兩種以上。The above-mentioned styrene-based and/or hydrogenated styrenic-based polymers may be used individually by one type or in combination of two or more types.
本實施方式中使用的苯乙烯系和/或氫化苯乙烯系聚合物的重量平均分子量(Mw)為10000以下。通過包含Mw為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物,能得到除膠渣處理後的耐裂紋性優異的硬化物。優選為1000~9000左右。更優選為1000~7000,進一步優選為1000~5000,進一步更優選為1000~4000左右。(A)成分的重量平均分子量是利用凝膠滲透層析法(GPC)測定的按照聚苯乙烯換算的重量平均分子量。The weight average molecular weight (Mw) of the styrenic and/or hydrogenated styrenic polymer used in this embodiment is 10,000 or less. By containing a styrene-based and/or hydrogenated styrenic-based polymer with an Mw of 10,000 or less, a cured product having excellent crack resistance after desmearing treatment can be obtained. Preferably it is about 1000-9000. More preferably, it is 1000-7000, Still more preferably, it is 1000-5000, Even more preferably, it is about 1000-4000. The weight average molecular weight of the component (A) is the weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC).
關於(A)成分的含量,相對於樹脂組成物中的不揮發成分100質量%,例如為0.1質量%以上,優選為0.5質量%以上,更優選為1或1.0質量%以上,進一步優選為3或3.0質量%以上,進一步更優選為4或4.0質量%以上,另外,例如為15質量%以下,優選為10質量%以下,更優選為8或8.0質量%以下,進一步優選為6.5質量%以下,進一步更優選為5或5.0質量%以下,特別優選為4.5質量%以下,具體而言,在使用未氫化的苯乙烯系聚合物的情況下,這些含量是合適的,在使用氫化苯乙烯系聚合物的情況下,也可以是這些含量,但較好可以為例如2~4質量%、優選2.5~3質量%。The content of component (A) is, for example, 0.1 mass% or more, preferably 0.5 mass% or more, more preferably 1 or 1.0 mass% or more, and still more preferably 3 mass%, based on 100 mass% of non-volatile components in the resin composition. Or 3.0 mass% or more, more preferably 4 or 4.0 mass% or more, for example 15 mass% or less, preferably 10 mass% or less, more preferably 8 or 8.0 mass% or less, still more preferably 6.5 mass% or less , more preferably 5 or 5.0 mass% or less, particularly preferably 4.5 mass% or less. Specifically, these contents are appropriate when using unhydrogenated styrene-based polymers. When using hydrogenated styrene-based polymers, In the case of a polymer, the content may be these, but it is preferably, for example, 2 to 4% by mass, preferably 2.5 to 3% by mass.
關於(A)成分的含量,相對於樹脂組成物中的樹脂成分100質量%,例如為1質量%以上、1.5質量%以上,優選為5質量%以上,更優選為10質量%以上,進一步優選為13質量%以上,進一步更優選為15或15.0質量%以上,特別優選為16或16.0質量%以上,另外,例如為30質量%以下,優選為25質量%以下,更優選為23.5質量%以下,進一步優選為20質量%以下,進一步更優選為18或18.0質量%以下,具體而言,在使用未氫化的苯乙烯系聚合物的情況下,這些含量是合適的,在使用氫化苯乙烯系聚合物的情況下,也可以是這些含量,但較好可以為例如3~15質量%、優選5~10質量%、更優選5.5~6質量%。The content of component (A) is, for example, 1 mass % or more, 1.5 mass % or more, preferably 5 mass % or more, more preferably 10 mass % or more, and even more preferably 10 mass % or more of the resin component in the resin composition. It is 13 mass % or more, more preferably 15 or 15.0 mass % or more, particularly preferably 16 or 16.0 mass % or more. In addition, for example, it is 30 mass % or less, preferably 25 mass % or less, more preferably 23.5 mass % or less. , more preferably 20% by mass or less, still more preferably 18 or 18.0% by mass or less. Specifically, these contents are appropriate when using unhydrogenated styrene-based polymers. When using hydrogenated styrene-based polymers, In the case of a polymer, the content may be these, but it is preferably, for example, 3 to 15% by mass, preferably 5 to 10% by mass, and more preferably 5.5 to 6% by mass.
<(B)環氧樹脂> 本發明的樹脂組成物含有(B)環氧樹脂。所謂(B)環氧樹脂,是指具有環氧基的硬化性樹脂。 <(B) Epoxy resin> The resin composition of the present invention contains (B) epoxy resin. (B) Epoxy resin refers to a curable resin having an epoxy group.
作為(B)環氧樹脂,可舉出例如:聯二甲酚(bixylenol)型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚AF型環氧樹脂、雙環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚酚醛清漆(naphthol novolac)型環氧樹脂、苯酚酚醛清漆(phenol novolac)型環氧樹脂、叔丁基-鄰苯二酚型環氧樹脂、萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、縮水甘油基胺型環氧樹脂、縮水甘油基酯型環氧樹脂、甲酚酚醛清漆(cresol novolac)型環氧樹脂、苯酚芳烷基型環氧樹脂、聯苯型環氧樹脂、線性脂肪族環氧樹脂、具有丁二烯結構的環氧樹脂、脂環族環氧樹脂、雜環式環氧樹脂、含有螺環的環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂、伸萘基醚型環氧樹脂、三羥甲基型環氧樹脂、四苯基乙烷型環氧樹脂、異氰脲酸酯型環氧樹脂、苯酚苯并吡咯酮(phenolphthalimidine)型環氧樹脂、酚酞(phenolphthalein)型環氧樹脂等。(B)環氧樹脂可以單獨使用一種,也可組合使用兩種以上。Examples of (B) epoxy resin include bixylenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol S type epoxy resin, Phenol AF type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol type epoxy resin, naphthol novolac type epoxy resin, phenol novolac type epoxy resin, tert-butyl Base - Catechol type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidyl amine type epoxy resin, glycidyl ester type epoxy resin, cresol Cresol novolac type epoxy resin, phenol aralkyl type epoxy resin, biphenyl type epoxy resin, linear aliphatic epoxy resin, epoxy resin with butadiene structure, alicyclic epoxy resin , Heterocyclic epoxy resin, epoxy resin containing spiro ring, cyclohexane type epoxy resin, cyclohexanedimethanol type epoxy resin, naphthyl ether type epoxy resin, trimethylol type epoxy Resin, tetraphenylethane type epoxy resin, isocyanurate type epoxy resin, phenolphthalimidine type epoxy resin, phenolphthalein type epoxy resin, etc. (B) Epoxy resin may be used individually by 1 type, and may be used in combination of 2 or more types.
對於樹脂組成物而言,作為(B)環氧樹脂,優選包含在1分子中具有2個以上環氧基的環氧樹脂。相對於(B)環氧樹脂的不揮發成分100質量%,在1分子中具有2個以上環氧基的環氧樹脂的比例優選為50質量%以上,更優選為60質量%以上,特別優選為70質量%以上。The resin composition preferably contains an epoxy resin (B) having two or more epoxy groups per molecule as the epoxy resin (B). The proportion of the epoxy resin having two or more epoxy groups per molecule is preferably 50 mass% or more, more preferably 60 mass% or more, and particularly preferably 100 mass% of the non-volatile content of the epoxy resin (B). It is more than 70% by mass.
環氧樹脂包括在20℃的溫度下為液態的環氧樹脂(以下有時稱為「液態環氧樹脂」)和在20℃的溫度下為固態的環氧樹脂(以下有時稱為「固態環氧樹脂」)。對於本發明的樹脂組成物而言,作為環氧樹脂,可以僅包含液態環氧樹脂,或者,可以僅包含固態環氧樹脂,或者,可以組合地包含液態環氧樹脂和固態環氧樹脂。本發明的樹脂組成物中的環氧樹脂優選為固態環氧樹脂,或液態環氧樹脂與固態環氧樹脂的組合,更優選為固態環氧樹脂。Epoxy resins include epoxy resins that are liquid at a temperature of 20°C (hereinafter sometimes referred to as "liquid epoxy resins") and epoxy resins that are solid at a temperature of 20°C (hereinafter sometimes referred to as "solid epoxy resins"). Epoxy resin"). The resin composition of the present invention may contain only liquid epoxy resin as the epoxy resin, or may contain only solid epoxy resin, or may contain liquid epoxy resin and solid epoxy resin in combination. The epoxy resin in the resin composition of the present invention is preferably a solid epoxy resin, or a combination of a liquid epoxy resin and a solid epoxy resin, and is more preferably a solid epoxy resin.
作為液態環氧樹脂,優選在1分子中具有2個以上環氧基的液態環氧樹脂。As the liquid epoxy resin, one having two or more epoxy groups per molecule is preferred.
作為液態環氧樹脂,優選雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AF型環氧樹脂、萘型環氧樹脂、縮水甘油基酯型環氧樹脂、縮水甘油基胺型環氧樹脂、苯酚酚醛清漆型環氧樹脂、具有酯骨架的脂環族環氧樹脂、環己烷型環氧樹脂、環己烷二甲醇型環氧樹脂及具有丁二烯結構的環氧樹脂。As the liquid epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, and glycidyl amine are preferred. type epoxy resin, phenol novolak type epoxy resin, cycloaliphatic epoxy resin with ester skeleton, cyclohexane type epoxy resin, cyclohexanedimethanol type epoxy resin and epoxy with butadiene structure resin.
作為液態環氧樹脂的具體例,可舉出:DIC公司製的「HP4032」、「HP4032D」、「HP4032SS」(萘型環氧樹脂);三菱化學公司製的「828US」、「828EL」、「jER828EL」、「825」、「EPIKOTE 828EL」(雙酚A型環氧樹脂);三菱化學公司製的「jER807」、「1750」(雙酚F型環氧樹脂);三菱化學公司製的「jER152」(苯酚酚醛清漆型環氧樹脂);三菱化學公司製的「630」、「630LSD」、「604」(縮水甘油基胺型環氧樹脂);ADEKA公司製的「ED-523T」(甘草醇(Glycirol)型環氧樹脂);ADEKA公司製的「EP-3950L」、「EP-3980S」(縮水甘油基胺型環氧樹脂);ADEKA公司製的「EP-4088S」(雙環戊二烯型環氧樹脂);新日鐵住金化學公司製的「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂的混合品);Nagase ChemteX公司製的「EX-721」(縮水甘油基酯型環氧樹脂);大賽璐公司製的「Celloxide 2021P」(具有酯骨架的脂環族環氧樹脂);大賽璐公司製的「PB-3600」、日本曹達公司製的「JP-100」、「JP-200」(具有丁二烯結構的環氧樹脂);新日鐵住金化學公司製的「ZX1658」、「ZX1658GS」(液態1,4-縮水甘油基環己烷型環氧樹脂)等。它們可以單獨使用一種,也可組合使用兩種以上。Specific examples of liquid epoxy resins include "HP4032", "HP4032D" and "HP4032SS" (naphthalene type epoxy resin) manufactured by DIC Corporation; "828US", "828EL" and "828EL" manufactured by Mitsubishi Chemical Corporation jER828EL", "825", "EPIKOTE 828EL" (bisphenol A type epoxy resin); "jER807", "1750" (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER152" manufactured by Mitsubishi Chemical Corporation "(phenol novolac type epoxy resin); "630", "630LSD", "604" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "ED-523T" (glycyrrhizol) manufactured by ADEKA (Glycirol type epoxy resin); "EP-3950L" and "EP-3980S" (glycidylamine type epoxy resin) manufactured by ADEKA; "EP-4088S" (dicyclopentadiene type) manufactured by ADEKA Epoxy resin); "ZX1059" manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd. (a mixture of bisphenol A-type epoxy resin and bisphenol F-type epoxy resin); "EX-721" (glycidol) manufactured by Nagase ChemteX Co., Ltd. ester-based epoxy resin); "Celloxide 2021P" manufactured by Daicel Corporation (alicyclic epoxy resin with an ester skeleton); "PB-3600" manufactured by Daicel Corporation, "JP-100" manufactured by Nippon Soda Corporation ", "JP-200" (epoxy resin with butadiene structure); "ZX1658" and "ZX1658GS" (liquid 1,4-glycidylcyclohexane type epoxy resin manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd. )wait. One type of these may be used alone, or two or more types may be used in combination.
作為固態環氧樹脂,優選在1分子中具有3個以上環氧基的固態環氧樹脂,更優選在1分子中具有3個以上環氧基的芳香族系的固態環氧樹脂。The solid epoxy resin is preferably a solid epoxy resin having three or more epoxy groups per molecule, and more preferably an aromatic solid epoxy resin having three or more epoxy groups per molecule.
作為固態環氧樹脂,優選聯二甲酚型環氧樹脂、萘型環氧樹脂、萘型四官能環氧樹脂、萘酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙環戊二烯型環氧樹脂、三酚型環氧樹脂、萘酚型環氧樹脂、聯苯型環氧樹脂、伸萘基醚型環氧樹脂、蒽型環氧樹脂、雙酚A型環氧樹脂、雙酚AF型環氧樹脂、苯酚芳烷基型環氧樹脂、四苯基乙烷型環氧樹脂、苯酚苯并吡咯烷酮型環氧樹脂、酚酞型環氧樹脂。As the solid epoxy resin, preferred are dixylenol-type epoxy resin, naphthalene-type epoxy resin, naphthalene-type tetrafunctional epoxy resin, naphthol novolak-type epoxy resin, cresol novolac-type epoxy resin, and dicyclopentane. Diene type epoxy resin, trisphenol type epoxy resin, naphthol type epoxy resin, biphenyl type epoxy resin, naphthyl ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin , Bisphenol AF type epoxy resin, phenol aralkyl type epoxy resin, tetraphenylethane type epoxy resin, phenol benzopyrrolidone type epoxy resin, phenolphthalein type epoxy resin.
作為固態環氧樹脂的具體例,可舉出:DIC公司製的「HP4032H」(萘型環氧樹脂);DIC公司製的「HP-4700」、「HP-4710」(萘型四官能環氧樹脂);DIC公司製的「N-690」(甲酚酚醛清漆型環氧樹脂);DIC公司製的「N-695」(甲酚酚醛清漆型環氧樹脂);DIC公司製的「HP-7200」、「HP-7200HH」、「HP-7200H」、「HP-7200L」(雙環戊二烯型環氧樹脂);DIC公司製的「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(伸萘基醚型環氧樹脂);日本化藥公司製的「EPPN-502H」(三酚型環氧樹脂);日本化藥公司製的「NC7000L」(萘酚酚醛清漆型環氧樹脂);日本化藥公司製的「NC3000H」、「NC3000」、「NC3000L」、「NC3000FH」、「NC3100」(聯苯型環氧樹脂);日鐵化學材料(NIPPON STEEL Chemical & Material)公司製的「ESN475V」(萘型環氧樹脂);日鐵化學材料公司製的「ESN485」(萘酚型環氧樹脂);日鐵化學材料公司製的「ESN375」(二羥基萘型環氧樹脂);三菱化學公司製的「YX4000H」、「YX4000」、「YX4000HK」、「YL7890」(聯二甲酚型環氧樹脂);三菱化學公司製的「YL6121」(聯苯型環氧樹脂);三菱化學公司製的「YX8800」(蒽型環氧樹脂);三菱化學公司製的「YX7700」(苯酚芳烷基型環氧樹脂);大阪燃氣化學公司製的「PG-100」、「CG-500」;三菱化學公司製的「YL7760」(雙酚AF型環氧樹脂);三菱化學公司製的「YL7800」(芴型環氧樹脂);三菱化學公司製的「jER1010」(雙酚A型環氧樹脂);三菱化學公司製的「jER1031S」(四苯基乙烷型環氧樹脂);日本化藥公司製的「WHR991S」(苯酚苯并吡咯烷酮型環氧樹脂)等。它們可以單獨使用一種,也可組合使用兩種以上。Specific examples of solid epoxy resins include "HP4032H" (naphthalene-type epoxy resin) manufactured by DIC Corporation; "HP-4700" and "HP-4710" (naphthalene-type tetrafunctional epoxy resin) manufactured by DIC Corporation Resin); "N-690" (cresol novolak type epoxy resin) manufactured by DIC Corporation; "N-695" (cresol novolac type epoxy resin) manufactured by DIC Corporation; "HP- 7200", "HP-7200HH", "HP-7200H", "HP-7200L" (dicyclopentadiene type epoxy resin); "EXA-7311", "EXA-7311-G3", " EXA-7311-G4", "EXA-7311-G4S", "HP6000" (alkylene ether type epoxy resin); "EPPN-502H" (trisphenol type epoxy resin) manufactured by Nippon Kayaku Co., Ltd.; Japan "NC7000L" (naphthol novolak type epoxy resin) manufactured by Nippon Chemical Industry Co., Ltd.; "NC3000H", "NC3000", "NC3000L", "NC3000FH", "NC3100" (biphenyl type epoxy resin) manufactured by Nippon Chemical Industry Co., Ltd. Resin); "ESN475V" (naphthalene type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd.; "ESN485" (naphthol type epoxy resin) manufactured by Nippon Steel Chemical & Materials Co., Ltd.; Nippon Steel Chemical & Materials Co., Ltd. "ESN375" (dihydroxynaphthalene type epoxy resin) manufactured by Materials Co., Ltd.; "YX4000H", "YX4000", "YX4000HK", "YL7890" (bixylenol type epoxy resin) manufactured by Mitsubishi Chemical Corporation; Mitsubishi Chemical "YL6121" (biphenyl-type epoxy resin) manufactured by the company; "YX8800" (anthracene-type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YX7700" (phenol aralkyl-type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "PG-100" and "CG-500" manufactured by Osaka Gas Chemical Co., Ltd.; "YL7760" (bisphenol AF type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "YL7800" (fluorene type epoxy resin) manufactured by Mitsubishi Chemical Corporation Resin); "jER1010" (bisphenol A type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "jER1031S" (tetraphenylethane type epoxy resin) manufactured by Mitsubishi Chemical Corporation; "WHR991S" manufactured by Nippon Chemical Corporation (phenol benzopyrrolidone type epoxy resin) etc. One type of these may be used alone, or two or more types may be used in combination.
作為(B)環氧樹脂,在併用液態環氧樹脂和固態環氧樹脂的情況下,液態環氧樹脂之相對於固態環氧樹脂的質量比(液態環氧樹脂/固態環氧樹脂)沒有特別限制,優選為10以下,更優選為5以下,進一步優選為1以下。As (B) epoxy resin, when a liquid epoxy resin and a solid epoxy resin are used together, the mass ratio of the liquid epoxy resin to the solid epoxy resin (liquid epoxy resin/solid epoxy resin) is not particularly The limit is preferably 10 or less, more preferably 5 or less, and even more preferably 1 or less.
(B)環氧樹脂的環氧當量優選為50g/eq.~5,000g/eq.,更優選為60g/eq.~2,000g/eq.,進一步優選為70g/eq.~1,000g/eq.,進一步更優選為80g/eq.~500g/eq.。環氧當量為每1當量環氧基對應的樹脂的質量。該環氧當量可按照JIS K7236來測定。(B) The epoxy equivalent of the epoxy resin is preferably 50g/eq. to 5,000g/eq., more preferably 60g/eq. to 2,000g/eq., further preferably 70g/eq. to 1,000g/eq. , further more preferably 80g/eq. to 500g/eq. Epoxy equivalent is the mass of resin corresponding to 1 equivalent of epoxy group. The epoxy equivalent can be measured in accordance with JIS K7236.
(B)環氧樹脂的重量平均分子量(Mw)優選為100~5,000,更優選為250~3,000,進一步優選為400~1,500。樹脂的重量平均分子量可利用凝膠滲透層析法(GPC)、作為按照聚苯乙烯換算的值而測定。(B) The weight average molecular weight (Mw) of the epoxy resin is preferably 100 to 5,000, more preferably 250 to 3,000, and even more preferably 400 to 1,500. The weight average molecular weight of the resin can be measured as a polystyrene-converted value using gel permeation chromatography (GPC).
關於(B)成分的含量,相對於樹脂組成物中的不揮發成分100質量%,例如為1質量%以上,優選為3質量%以上,更優選為5質量%以上,進一步優選為8質量%以上,進一步更優選為8.5質量%以上,另外,例如為30質量%以下,優選為20質量%以下,更優選為15質量%以下,進一步優選為10質量%以下,進一步更優選為9或9.0質量%以下。The content of component (B) is, for example, 1 mass% or more, preferably 3 mass% or more, more preferably 5 mass% or more, and still more preferably 8 mass%, based on 100 mass% of non-volatile components in the resin composition. Above, more preferably 8.5 mass% or more, for example 30 mass% or less, preferably 20 mass% or less, more preferably 15 mass% or less, still more preferably 10 mass% or less, still more preferably 9 or 9.0 mass% or less.
關於(B)成分的含量,相對於樹脂組成物中的樹脂成分100質量%,例如為10質量%以上,優選為15質量%以上,更優選為20質量%以上,進一步優選為25質量%以上,進一步更優選為30質量%以上,特別優選為32質量%以上,另外,例如為60質量%以下,優選為55質量%以下,更優選為50質量%以下,進一步優選為45質量%以下,進一步更優選為40質量%以下,特別優選為36質量%以下。The content of component (B) is, for example, 10 mass% or more, preferably 15 mass% or more, more preferably 20 mass% or more, still more preferably 25 mass% or more, based on 100 mass% of the resin component in the resin composition. , more preferably 30 mass% or more, particularly preferably 32 mass% or more, and for example, 60 mass% or less, preferably 55 mass% or less, more preferably 50 mass% or less, still more preferably 45 mass% or less, It is more preferably 40% by mass or less, and particularly preferably 36% by mass or less.
<(C)活性酯化合物> 本發明的樹脂組成物含有(C)活性酯化合物。(C)活性酯化合物可以單獨使用一種,也可以以任意的比率組合使用兩種以上,關於後述的(C1)成分及(C2)成分也同樣。(C)活性酯化合物可具有與(B)環氧樹脂反應而使(B)環氧樹脂交聯的功能。作為(C)活性酯化合物,可以為具有碳-碳不飽和鍵的化合物,該不飽和鍵優選為碳-碳雙鍵,例如,可與後述的(C1)成分所具有的碳-碳不飽和鍵同樣。 <(C) Active ester compound> The resin composition of the present invention contains (C) an active ester compound. (C) The active ester compound may be used individually by 1 type, or may be used in combination of 2 or more types at arbitrary ratios, and the same applies to the (C1) component and (C2) component mentioned later. (C) The active ester compound may react with (B) epoxy resin to cross-link the (B) epoxy resin. (C) The active ester compound may be a compound having a carbon-carbon unsaturated bond. The unsaturated bond is preferably a carbon-carbon double bond. For example, it may be a compound having a carbon-carbon unsaturated bond with the component (C1) described below. Same key.
作為(C)活性酯化合物,通常,可優選使用酚酯類、硫酚酯類、N-羥基胺酯類、雜環羥基化合物的酯類等的在1分子中具有2個以上的反應活性高的酯基的化合物。該活性酯化合物優選通過羧酸化合物和/或硫代羧酸化合物與羥基化合物和/或硫醇化合物的縮合反應而得到。尤其是從耐熱性提高的觀點考慮,優選由羧酸化合物與羥基化合物得到的活性酯化合物,更優選由羧酸化合物與苯酚化合物和/或萘酚化合物得到的活性酯化合物。作為羧酸化合物,可舉出例如苯甲酸、乙酸、琥珀酸、馬來酸、衣康酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、均苯四甲酸等。作為苯酚化合物或萘酚化合物,可舉出例如對苯二酚、間苯二酚、雙酚A、雙酚F、雙酚S、酚酞啉、甲基化雙酚A、甲基化雙酚F、甲基化雙酚S、苯酚、鄰甲酚、間甲酚、對甲酚、鄰苯二酚、α-萘酚、β-萘酚、1,5-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、二羥基二苯甲酮、三羥基二苯甲酮、四羥基二苯甲酮、間苯三酚(phloroglucin)、苯三酚、雙環戊二烯型二苯酚化合物、線型酚醛樹脂(Phenolic Novolac)等。此處,所謂「雙環戊二烯型二苯酚化合物」,是指1分子雙環戊二烯縮合2分子苯酚而得到的二苯酚化合物。As (C) the active ester compound, usually, those having two or more reactive compounds per molecule, such as phenol esters, thiophenol esters, N-hydroxylamine esters, esters of heterocyclic hydroxyl compounds, etc., can be preferably used. ester-based compounds. The active ester compound is preferably obtained by a condensation reaction of a carboxylic acid compound and/or a thiocarboxylic acid compound and a hydroxy compound and/or a thiol compound. In particular, from the viewpoint of improving heat resistance, an active ester compound obtained from a carboxylic acid compound and a hydroxy compound is preferred, and an active ester compound obtained from a carboxylic acid compound, a phenol compound and/or a naphthol compound is more preferred. Examples of the carboxylic acid compound include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, pyromellitic acid, and the like. Examples of the phenol compound or naphthol compound include hydroquinone, resorcin, bisphenol A, bisphenol F, bisphenol S, phenolphthaloline, methylated bisphenol A, and methylated bisphenol F. , methylated bisphenol S, phenol, o-cresol, m-cresol, p-cresol, catechol, α-naphthol, β-naphthol, 1,5-dihydroxynaphthalene, 1,6-di Hydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglucin, phloroglucinol, dicyclopentadienyl dihydroxynaphthalene Phenolic compounds, novolac resin (Phenolic Novolac), etc. Here, the "dicyclopentadiene-type diphenol compound" refers to a diphenol compound obtained by condensing one molecule of dicyclopentadiene and two molecules of phenol.
具體而言,作為(C)活性酯化合物,優選雙環戊二烯型活性酯化合物、包含萘結構的萘型活性酯化合物、包含線型酚醛樹脂的乙醯化物的活性酯化合物、包含線型酚醛樹脂的苯甲醯化物的活性酯化合物,其中,更優選為選自雙環戊二烯型活性酯化合物及萘型活性酯化合物中的至少1種,進一步優選為雙環戊二烯型活性酯化合物。作為雙環戊二烯型活性酯化合物,優選包含雙環戊二烯型二苯酚結構的活性酯化合物。所謂「雙環戊二烯型二苯酚結構」,表示由伸苯基-二伸環戊基-伸苯基形成的2價的結構單元。Specifically, (C) the active ester compound is preferably a dicyclopentadiene-type active ester compound, a naphthalene-type active ester compound containing a naphthalene structure, an active ester compound containing an acetate of a novolac resin, or an active ester compound containing a novolak resin. Among the active ester compounds of benzyl chloride, at least one selected from the group consisting of dicyclopentadiene-type active ester compounds and naphthalene-type active ester compounds is more preferred, and dicyclopentadiene-type active ester compounds are even more preferred. As the dicyclopentadiene-type active ester compound, an active ester compound containing a dicyclopentadiene-type diphenol structure is preferred. The "dicyclopentadiene-type diphenol structure" represents a divalent structural unit composed of a phenylene group-dicyclopentylene-phenylene group.
關於(C)活性酯化合物的市售品,作為包含雙環戊二烯型二苯酚結構的活性酯化合物,可舉出「EXB9451」、「EXB9460」、「EXB9460S」、「EXB-8000L」、「EXB-8000L-65M」、「EXB-8000L-65TM」、「HPC-8000L-65TM」、「HPC-8000」、「HPC-8000-65T」、「HPC-8000H」、「HPC-8000H-65TM」(DIC公司製);作為包含萘結構的活性酯化合物,可舉出「EXB-8100L-65T」、「EXB-8150-60T」、「EXB-8150-62T」、「EXB-9416-70BK」、「HPC-8150-60T」、「HPC-8150-62T」(DIC公司製);作為含有磷的活性酯化合物,可舉出「EXB9401」(DIC公司製),關於作為線型酚醛樹脂的乙醯化物的活性酯化合物,可舉出「DC808」(三菱化學公司製),關於作為線型酚醛樹脂的苯甲醯化物的活性酯化合物,可舉出「YLH1026」、「YLH1030」、「YLH1048」(三菱化學公司製),作為含有苯乙烯基和萘結構的活性酯化合物,可舉出「PC1300-02-65MA」(Air Water公司製)等。(C) Commercially available active ester compounds include "EXB9451", "EXB9460", "EXB9460S", "EXB-8000L", and "EXB" as active ester compounds containing a dicyclopentadiene-type diphenol structure. -8000L-65M", "EXB-8000L-65TM", "HPC-8000L-65TM", "HPC-8000", "HPC-8000-65T", "HPC-8000H", "HPC-8000H-65TM" ( (manufactured by DIC Corporation); examples of the active ester compound containing a naphthalene structure include "EXB-8100L-65T", "EXB-8150-60T", "EXB-8150-62T", "EXB-9416-70BK", " HPC-8150-60T", "HPC-8150-62T" (manufactured by DIC Corporation); examples of active ester compounds containing phosphorus include "EXB9401" (manufactured by DIC Corporation), and about acetyl compounds that are novolac resins Examples of active ester compounds include "DC808" (manufactured by Mitsubishi Chemical Corporation). Examples of active ester compounds that are benzyl compounds of novolac resins include "YLH1026", "YLH1030", and "YLH1048" (manufactured by Mitsubishi Chemical Corporation). (manufactured by Air Water Co., Ltd.), and examples of the active ester compound containing a styrene group and a naphthalene structure include "PC1300-02-65MA" (manufactured by Air Water Co., Ltd.).
(C)活性酯化合物的活性酯基當量優選為50g/eq.~500g/eq.,更優選為50g/eq.~400g/eq.,進一步優選為100g/eq.~300g/eq.。活性酯基當量為每1當量活性酯基對應的活性酯化合物的質量。(C) The active ester group equivalent of the active ester compound is preferably 50 g/eq. to 500 g/eq., more preferably 50 g/eq. to 400 g/eq., further preferably 100 g/eq. to 300 g/eq. The active ester group equivalent is the mass of the active ester compound corresponding to 1 equivalent of active ester group.
<(C1)含有芳香族酯骨架及不飽和鍵的化合物> 作為(C)活性酯化合物,還可使用(C1)含有芳香族酯骨架及不飽和鍵的化合物(本說明書中,也稱為「(C1)成分」)。 <(C1) Compounds containing aromatic ester skeleton and unsaturated bonds> As (C) the active ester compound, (C1) a compound containing an aromatic ester skeleton and an unsaturated bond (also referred to as "(C1) component" in this specification) can also be used.
(C1)成分優選為下述通式(AE1-1)所示的化合物。 (通式(AE1-1)中,Ar 11各自獨立地表示可具有取代基的一價芳烴基,Ar 12各自獨立地表示可具有取代基的二價芳烴基,Ar 13各自獨立地表示可具有取代基的二價芳烴基、可具有取代基的二價脂肪族烴基、氧原子、硫原子,或由這些的組合形成的二價基團。n表示0~10的整數。) The component (C1) is preferably a compound represented by the following general formula (AE1-1). (In the general formula (AE1-1), Ar 11 each independently represents a monovalent aromatic hydrocarbon group that may have a substituent, Ar 12 each independently represents a divalent aromatic hydrocarbon group that may have a substituent, and Ar 13 each independently represents a divalent aromatic hydrocarbon group that may have a substituent. A divalent aromatic hydrocarbon group as a substituent, a divalent aliphatic hydrocarbon group that may have a substituent, an oxygen atom, a sulfur atom, or a divalent group formed by a combination of these. n represents an integer from 0 to 10.)
作為Ar 11表示的一價芳烴基,可舉出例如苯基、呋喃基、吡咯基、噻吩基、咪唑基、吡唑基、噁唑基、異噁唑基、噻唑基、異噻唑基、吡啶基、嘧啶基、噠嗪基、吡嗪基、三嗪基等的從單環芳香族化合物除去1個氫原子而得到的基團;萘基、蒽基、非那烯基(phenalenyl)、菲基、喹啉基、異喹啉基、喹唑啉基、酞嗪基、喋啶基、香豆素基(coumarinyl)、吲哚基、苯并咪唑基、苯并呋喃基、吖啶基等的從稠環芳香族化合物除去1個氫原子而得到的基團;等等,其中,優選苯基。 Examples of the monovalent aromatic hydrocarbon group represented by Ar 11 include phenyl, furyl, pyrrolyl, thienyl, imidazolyl, pyrazolyl, oxazolyl, isoxazolyl, thiazolyl, isothiazolyl, and pyridine Groups obtained by removing one hydrogen atom from a monocyclic aromatic compound such as pyrimidinyl, pyridazinyl, pyrazinyl, triazinyl, etc.; naphthyl, anthracenyl, phenalenyl, phenanthreneyl Base, quinolyl, isoquinolinyl, quinazolinyl, phthalazinyl, pteridyl, coumarinyl, indolyl, benzimidazolyl, benzofuranyl, acridinyl, etc. A group obtained by removing one hydrogen atom from a condensed ring aromatic compound; etc., among which, a phenyl group is preferred.
作為Ar 12表示的二價芳烴基,可舉出伸芳基、伸芳烷基等,優選伸芳基。作為伸芳基,優選碳原子數6~30的伸芳基,更優選碳原子數6~20的伸芳基,進一步優選碳原子數6~10的伸芳基。作為這樣的伸芳基,可舉出例如伸苯基、伸萘基、伸蒽基、伸聯苯基等。其中,優選伸苯基。 Examples of the divalent aromatic hydrocarbon group represented by Ar 12 include an aryl group, an aralkylene group, and the like, and an aryl group is preferred. As the aryl group, an aryl group having 6 to 30 carbon atoms is preferred, an aryl group having 6 to 20 carbon atoms is more preferred, and an aryl group having 6 to 10 carbon atoms is still more preferred. Examples of such an aryl group include a phenylene group, a naphthylene group, anthracylene group, and a biphenylene group. Among them, phenylene group is preferred.
作為Ar 13,優選由這些的組合形成的二價基團。作為Ar 13表示的二價芳烴基,與Ar 12表示的二價芳烴基相同。 作為Ar 13表示的二價脂肪族烴基,更優選二價飽和脂肪族烴基,優選伸烷基、伸環烷基,更優選伸環烷基。 Ar 13 is preferably a divalent group formed from a combination of these. The divalent aromatic hydrocarbon group represented by Ar 13 is the same as the divalent aromatic hydrocarbon group represented by Ar 12 . As the divalent aliphatic hydrocarbon group represented by Ar 13 , a divalent saturated aliphatic hydrocarbon group is more preferred, an alkylene group and a cycloalkylene group are preferred, and a cycloalkylene group is more preferred.
作為伸環烷基,優選碳原子數3~20的伸環烷基,更優選碳原子數3~15的伸環烷基,進一步優選碳原子數5~10的伸環烷基。作為伸環烷基,可舉出例如伸環丙基、伸環丁基、伸環戊基、伸環己基、伸環戊基、伸環庚基、下述式(a)~(d)所示的伸環烷基等,優選式(c)所示的伸環烷基。 (式(a)~(d)中,「*」表示化學鍵。) As the cycloalkyl group, a cycloalkyl group having 3 to 20 carbon atoms is preferred, a cycloalkyl group having 3 to 15 carbon atoms is more preferred, and a cycloalkyl group having 5 to 10 carbon atoms is even more preferred. Examples of the cycloalkylene group include cyclopropylene, cyclobutylene, cyclopentylene, cyclohexylene, cyclopentylene, and cycloheptylene, and those represented by the following formulas (a) to (d). The cycloalkyl group represented by formula (c) is preferably the cycloalkyl group represented by formula (c). (In formulas (a) to (d), "*" represents a chemical bond.)
作為Ar 11表示的一價芳烴基、Ar 12表示的二價芳烴基、以及Ar 13表示的二價芳烴基及二價脂肪族烴基可具有的取代基,可舉出例如不飽和烴基、碳原子數1~10的烷基、碳原子數1~10的烷氧基、鹵素原子等。取代基可以單獨包含,也可以組合包含兩種以上。其中,Ar 11的取代基優選含有不飽和鍵。 Examples of substituents that the monovalent aromatic hydrocarbon group represented by Ar 11 , the divalent aromatic hydrocarbon group represented by Ar 12 , the divalent aromatic hydrocarbon group represented by Ar 13 and the divalent aliphatic hydrocarbon group may have include unsaturated hydrocarbon groups and carbon atoms. Alkyl groups with 1 to 10 carbon atoms, alkoxy groups with 1 to 10 carbon atoms, halogen atoms, etc. The substituent may be contained individually or in combination of two or more types. Among them, the substituent of Ar 11 preferably contains an unsaturated bond.
通式(AE1-1)所示的化合物為低聚物或聚合物時,n表示其平均值。When the compound represented by the general formula (AE1-1) is an oligomer or a polymer, n represents the average value.
作為(C1)成分的具體例,可舉出以下的化合物。另外,作為(C1)成分的具體例,可舉出國際公開第2018/235424號中記載的第0068~0071段,及國際公開第2018/235425號中記載的第0113~0115段中記載的化合物。式中,s表示0或1以上的整數,r表示1~10的整數。 Specific examples of the component (C1) include the following compounds. Specific examples of the component (C1) include compounds described in paragraphs 0068 to 0071 of International Publication No. 2018/235424 and paragraphs 0113 to 0115 of International Publication No. 2018/235425. . In the formula, s represents an integer of 0 or more than 1, and r represents an integer of 1 to 10.
作為(C1)成分的重量平均分子量,從顯著獲得本發明的效果的觀點考慮,優選為150以上,更優選為200以上,進一步優選為250以上,優選為3000以下,更優選為2000以下,進一步優選為1500以下。(C1)成分的重量平均分子量是利用凝膠滲透層析法(GPC)測定的按照聚苯乙烯換算的重量平均分子量。The weight average molecular weight of component (C1) is preferably 150 or more, more preferably 200 or more, still more preferably 250 or more, preferably 3000 or less, more preferably 2000 or less, from the viewpoint of significantly obtaining the effects of the present invention. Preferably it is 1500 or less. The weight average molecular weight of the component (C1) is the weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC).
對於(C1)成分的活性酯當量(不飽和鍵當量)而言,從顯著獲得本發明的效果的觀點考慮,優選為50g/eq.以上,更優選為100g/eq.以上,進一步優選為150g/eq.以上,優選為2000g/eq.以下,更優選為1000g/eq.以下,進一步優選為500g/eq.以下。活性酯當量(不飽和鍵當量)為包含1當量的不飽和鍵的(C1)成分的質量。The active ester equivalent (unsaturated bond equivalent) of component (C1) is preferably 50 g/eq. or more, more preferably 100 g/eq. or more, and still more preferably 150 g, from the viewpoint of significantly obtaining the effects of the present invention. /eq. or more, preferably 2000 g/eq. or less, more preferably 1000 g/eq. or less, still more preferably 500 g/eq. or less. The active ester equivalent (unsaturated bond equivalent) is the mass of component (C1) containing 1 equivalent of unsaturated bond.
<(C2)具有下述式(1)~(3)所示的基團中的至少任一者的活性酯化合物> 作為(C)活性酯化合物,另外可使用(C2)具有下述式(1)~(3)所示的基團中的至少任一者的活性酯化合物(本說明書中,也稱為「(C2)成分」。) (式中,*表示化學鍵。式(3)中,n表示1~5的整數。) <(C2) An active ester compound having at least one of the groups represented by the following formulas (1) to (3)> As the (C) active ester compound, (C2) having the following formula ( An active ester compound of at least one of the groups represented by 1) to (3) (also referred to as "(C2) component" in this specification.) (In the formula, * represents a chemical bond. In formula (3), n represents an integer from 1 to 5.)
(C2)成分可使用具有式(1)~(3)所示的基團中的至少任一者、且具有可與(A)成分反應的活性酯部位的化合物。作為(C2)成分,優選在末端具有式(1)~(3)所示的基團中的至少任一者。作為(C2)成分,兩末端可以為不同的基團,兩末端也可以為相同的基團。As the component (C2), a compound having at least one of the groups represented by the formulas (1) to (3) and an active ester moiety that can react with the component (A) can be used. As the (C2) component, it is preferable to have at least one of the groups represented by formulas (1) to (3) at the terminal. As the component (C2), both ends may be different groups, or both ends may be the same group.
式(1)所示的基團中的甲基、式(2)所示的基團中的苯基,及式(3)所示的基團中的苯乙烯部位分別優選相對於*表示的化學鍵而言鍵合於鄰位、間位及對位中的任一者,更優選在鄰位鍵合。The methyl group in the group represented by formula (1), the phenyl group in the group represented by formula (2), and the styrene moiety in the group represented by formula (3) are preferably represented by * The chemical bond is bonded to any one of the ortho-position, meta-position and para-position, and is more preferably bonded to the ortho-position.
(C2)成分優選為下述通式(AE2-1)所示的化合物。 (通式(AE2-1)中,Ar 11各自獨立地表示式(1)所示的基團、式(2)所示的基團,或式(3)所示的基團,Ar 12各自獨立地表示可具有取代基的二價芳烴基,Ar 13各自獨立地表示可具有取代基的二價芳烴基、可具有取代基的二價脂肪族烴基、氧原子、硫原子,或由這些的組合形成的二價基團。a表示1~6的整數,b表示0~10的整數。) The component (C2) is preferably a compound represented by the following general formula (AE2-1). (In general formula (AE2-1), Ar 11 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3), and Ar 12 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). independently represents a divalent aromatic hydrocarbon group which may have a substituent, and Ar 13 each independently represents a divalent aromatic hydrocarbon group which may have a substituent, a divalent aliphatic hydrocarbon group which may have a substituent, an oxygen atom, a sulfur atom, or a combination of these A bivalent group formed by combination. a represents an integer from 1 to 6, and b represents an integer from 0 to 10.)
作為Ar 11,優選式(1)所示的基團及式(2)所示的基團。 As Ar 11 , a group represented by formula (1) and a group represented by formula (2) are preferred.
Ar 12及Ar 13分別與通式(AE1-1)中的Ar 12及Ar 13相同,作為Ar 12表示的二價芳烴基、以及Ar 13表示的二價芳烴基及二價脂肪族烴基可具有的取代基,可舉出例如碳原子數6~20的芳基、碳原子數1~10的烷基、碳原子數1~10的烷氧基、鹵素原子等。取代基可以單獨包含,也可以組合包含兩種以上。 Ar 12 and Ar 13 are respectively the same as Ar 12 and Ar 13 in the general formula (AE1-1). The divalent aromatic hydrocarbon group represented by Ar 12 and the divalent aromatic hydrocarbon group and divalent aliphatic hydrocarbon group represented by Ar 13 may have Examples of the substituent include an aryl group having 6 to 20 carbon atoms, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, and a halogen atom. The substituent may be contained individually or in combination of two or more types.
作為Ar 13表示的由這些的組合形成的二價基團,優選將可具有取代基的二價芳烴基和氧原子組合而成的二價基團,更優選將1個以上的可具有取代基的二價芳烴基和1個以上的氧原子交替組合而成的二價基團,進一步優選將1個以上的可具有取代基的伸萘基和1個以上的氧原子交替組合而成的二價基團。因此,進一步優選可具有取代基的伸萘基氧基。 The divalent group represented by Ar 13 formed by a combination of these is preferably a divalent aromatic hydrocarbon group that may have a substituent and an oxygen atom, and more preferably one or more divalent aromatic hydrocarbon groups that may have a substituent. A divalent group consisting of a divalent aromatic hydrocarbon group and one or more oxygen atoms alternately combined, and more preferably a divalent group consisting of one or more naphthylene groups which may have a substituent and one or more oxygen atoms alternately combined. Valence group. Therefore, a naphthyloxy group which may have a substituent is further preferred.
通式(AE2-1)所示的化合物為低聚物或聚合物時,a表示其平均值。 b與通式(AE1-1)中的n相同,優選為0。 When the compound represented by the general formula (AE2-1) is an oligomer or a polymer, a represents the average value. b is the same as n in the general formula (AE1-1), and is preferably 0.
(C2)成分優選為通式(AE2-2)所示的化合物。 (通式(AE2-2)中,Ar 21各自獨立地表示式(1)所示的基團、式(2)所示的基團,或式(3)所示的基團,Ar 22各自獨立地表示可具有取代基的二價芳烴基,Ar 23各自獨立地表示可具有取代基的二價芳烴基。a1表示1~6的整數,c1表示1~5的整數。) The component (C2) is preferably a compound represented by general formula (AE2-2). (In general formula (AE2-2), Ar 21 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3), and Ar 22 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). Each independently represents a divalent aromatic hydrocarbon group which may have a substituent, and Ar 23 each independently represents a divalent aromatic hydrocarbon group which may have a substituent. a1 represents an integer of 1 to 6, and c1 represents an integer of 1 to 5.)
Ar 21及Ar 22分別與通式(AE2-1)中的Ar 11及Ar 12相同。 Ar 21 and Ar 22 are respectively the same as Ar 11 and Ar 12 in the general formula (AE2-1).
Ar 23與通式(AE2-1)中的Ar 13的可具有取代基的二價芳烴基相同。 a1與通式(AE2-1)中的a相同。 Ar 23 is the same as the optionally substituted divalent aromatic hydrocarbon group of Ar 13 in the general formula (AE2-1). a1 is the same as a in the general formula (AE2-1).
(C2)成分優選為通式(AE2-3)所示的化合物。 (通式(AE2-3)中,Ar 31各自獨立地表示式(1)所示的基團、式(2)所示的基團,或式(3)所示的基團。a2表示1~6的整數,c2表示1~5的整數,d各自獨立地表示0~6的整數。) The component (C2) is preferably a compound represented by general formula (AE2-3). (In general formula (AE2-3), Ar 31 each independently represents a group represented by formula (1), a group represented by formula (2), or a group represented by formula (3). a2 represents 1 ~6 integers, c2 represents an integer from 1 to 5, and d each independently represents an integer from 0 to 6.)
Ar 31與通式(AE2-1)中的Ar 11相同。a2及c2分別與通式(AE2-1)中的a及c1相同。 Ar 31 is the same as Ar 11 in the general formula (AE2-1). a2 and c2 are respectively the same as a and c1 in the general formula (AE2-1).
d優選表示1~5的整數,更優選表示1~4的整數。d preferably represents an integer of 1 to 5, and more preferably represents an integer of 1 to 4.
(C2)成分可使用利用公知的方法合成的物質,例如,可利用下述實施例中記載的方法進行合成。(C2)成分的合成例如可利用國際公開第2018/235424號,或國際公開第2018/235425號中記載的方法來進行。The component (C2) can be synthesized by a known method. For example, it can be synthesized by the method described in the following Examples. The component (C2) can be synthesized by, for example, the method described in International Publication No. 2018/235424 or International Publication No. 2018/235425.
作為(C2)成分的重量平均分子量,從顯著獲得本發明的效果的觀點考慮,優選為150以上,更優選為200以上,進一步優選為250以上,優選為4000以下,更優選為3000以下,進一步優選為2500以下。(C2)成分的重量平均分子量是利用凝膠滲透層析法(GPC)測定的按照聚苯乙烯換算的重量平均分子量。The weight average molecular weight of component (C2) is preferably 150 or more, more preferably 200 or more, still more preferably 250 or more, preferably 4000 or less, more preferably 3000 or less, from the viewpoint of significantly obtaining the effects of the present invention. Preferably it is 2500 or less. The weight average molecular weight of the component (C2) is the weight average molecular weight in terms of polystyrene measured by gel permeation chromatography (GPC).
(C2)成分的活性酯當量(不飽和鍵當量)與(C1)成分同樣。The active ester equivalent (unsaturated bond equivalent) of component (C2) is the same as that of component (C1).
對於(B)成分與(C)成分的量比而言,將用(B)成分的不揮發成分的質量除以環氧當量而得到的值全部相加而得到的值記為a、並將用(C)成分的不揮發成分的質量除以活性酯基當量而得到的值全部相加而得到的值記為b時,b/a優選為1.0以上,更優選為1.01以上,進一步優選為1.03以上,進一步更優選為1.05以上,特別優選為1.06以上,另外,優選為2.0以下,更優選為1.5以下,進一步優選為1.2以下,進一步更優選為1.18以下,特別優選為1.17以下。通過使(B)成分與(C)成分的量比在上述範圍內,能容易地獲得本發明的效果。Regarding the quantitative ratio of component (B) to component (C), the value obtained by adding all the values obtained by dividing the mass of the non-volatile component of component (B) by the epoxy equivalent is denoted as a, and When the value obtained by dividing the mass of the non-volatile component of component (C) by the active ester group equivalent is added together and is expressed as b, b/a is preferably 1.0 or more, more preferably 1.01 or more, and even more preferably 1.03 or more, more preferably 1.05 or more, particularly preferably 1.06 or more. In addition, it is preferably 2.0 or less, more preferably 1.5 or less, still more preferably 1.2 or less, still more preferably 1.18 or less, and particularly preferably 1.17 or less. By setting the quantity ratio of component (B) to component (C) within the above range, the effects of the present invention can be easily obtained.
關於(C)成分的含量,相對於樹脂組成物中的不揮發成分100質量%,例如為3質量%以上,優選為5質量%以上,更優選為8質量%以上,進一步優選為10質量%以上,另外,例如為30質量%以下,優選為25質量%以下,更優選為20質量%以下,進一步優選為15質量%以下,進一步更優選為12質量%以下。The content of component (C) is, for example, 3 mass% or more, preferably 5 mass% or more, more preferably 8 mass% or more, and still more preferably 10 mass%, based on 100 mass% of non-volatile components in the resin composition. In addition, for example, it is 30 mass% or less, preferably 25 mass% or less, more preferably 20 mass% or less, still more preferably 15 mass% or less, still more preferably 12 mass% or less.
關於(C)成分的含量,相對於樹脂組成物中的樹脂成分100質量%,例如為30質量%以上,優選為35質量%以上,更優選為40質量%以上,進一步優選為42質量%以上,另外,例如為70質量%以下,優選為60質量%以下,更優選為50質量%以下,進一步優選為45質量%以下。The content of component (C) is, for example, 30 mass% or more, preferably 35 mass% or more, more preferably 40 mass% or more, still more preferably 42 mass% or more, based on 100 mass% of the resin component in the resin composition. , in addition, for example, it is 70 mass% or less, preferably 60 mass% or less, more preferably 50 mass% or less, still more preferably 45 mass% or less.
<(D)無機填充材料> 對於本發明的樹脂組成物而言,作為任選成分,有時包含(D)無機填充材料。(D)無機填充材料以粒子的狀態被包含在樹脂組成物中。(D)無機填充材料可以單獨使用一種,也可以任意地組合使用兩種以上。 <(D) Inorganic filler> The resin composition of the present invention may contain (D) an inorganic filler as an optional component. (D) The inorganic filler is contained in the resin composition in the form of particles. (D) Inorganic filler material may be used individually by 1 type, and may be used in combination of 2 or more types arbitrarily.
作為(D)無機填充材料的材料,使用無機化合物。作為(D)無機填充材料的材料,可舉出例如二氧化矽、氧化鋁、玻璃、堇青石、矽氧化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、勃姆石、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯酸鋇、鋯酸鋇、鋯酸鈣、磷酸鋯及磷酸鎢酸鋯等。這些中,特別優選二氧化矽。作為二氧化矽,可舉出例如無定形二氧化矽、熔融二氧化矽、結晶二氧化矽、合成二氧化矽、中空二氧化矽等。另外,作為二氧化矽,優選球形二氧化矽。(D)無機填充材料可以單獨使用一種,也可以以任意的比率組合使用兩種以上。As the material of (D) the inorganic filler, an inorganic compound is used. (D) Examples of the inorganic filler material include silica, alumina, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, and boron. Stone, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, strontium carbonate, strontium titanate, calcium titanate, magnesium titanate, Bismuth titanate, titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate and zirconium tungstate phosphate, etc. Among these, silica is particularly preferred. Examples of silica include amorphous silica, fused silica, crystalline silica, synthetic silica, hollow silica, and the like. In addition, as the silica, spherical silica is preferred. (D) Inorganic filler material may be used individually by 1 type, and may be used in combination of 2 or more types at arbitrary ratios.
作為(D)無機填充材料的市售品,可舉出例如:日鐵化學材料公司製的「SP60-05」、「SP507-05」;雅都瑪公司(Admatechs)製的「SC2500SQ」、「SO-C4」、「SO-C2」、「SO-C1」、「YC100C」、「YA050C」、「YA050C-MJE」、「YA010C」;DENKA公司製的「UFP-30」、「DAW-03」、「FB-105FD」;德山(Tokuyama)公司製的「Silfil NSS-3N」、「Silfil NSS-4N」、「Silfil NSS-5N」;太平洋水泥(Taiheiyo-Cement)公司製的「MGH-005」;日揮觸媒化成公司製的「BA-S」等。(D) Commercially available products of the inorganic filler include, for example, "SP60-05" and "SP507-05" manufactured by Nippon Steel Chemical Materials Co., Ltd.; "SC2500SQ" and "SC2500SQ" manufactured by Admatechs "SO-C4", "SO-C2", "SO-C1", "YC100C", "YA050C", "YA050C-MJE", "YA010C"; "UFP-30" and "DAW-03" made by DENKA , "FB-105FD"; "Silfil NSS-3N", "Silfil NSS-4N", "Silfil NSS-5N" made by Tokuyama Co., Ltd.; "MGH-005" made by Taiheiyo-Cement Co., Ltd. "; "BA-S" made by Nikko Catalyst Corporation, etc.
(D)無機填充材料的平均粒徑沒有特別限制,優選為10μm以下,更優選為5μm以下,進一步優選為2μm以下,進一步更優選為1μm以下,特別優選為0.7μm以下。(D)無機填充材料的平均粒徑的下限沒有特別限制,優選為0.01μm以上,更優選為0.05μm以上,進一步優選為0.1μm以上,特別優選為0.2μm以上。(D)無機填充材料的平均粒徑可利用基於米氏(Mie)散射理論的雷射繞射-散射法來測定。具體而言,可通過以下方式進行測定:利用雷射繞射散射式粒徑分佈測定裝置,以體積基準製成無機填充材料的粒徑分佈,將其中值粒徑作為平均粒徑。測定樣品可使用稱取無機填充材料100mg、甲基乙基酮10g至小瓶中、利用超音波進行10分鐘分散而得到的產物。針對測定樣品,使用雷射繞射式粒徑分佈測定裝置,將使用光源波長設為藍色及紅色,通過流動池(flow cell)方式測定無機填充材料的體積基準的粒徑分佈,由得到的粒徑分佈算出作為中值粒徑的平均粒徑。作為雷射繞射式粒徑分佈測定裝置,可舉出例如堀場製作所股份有限公司製「LA-960」等。(D) The average particle size of the inorganic filler is not particularly limited, but is preferably 10 μm or less, more preferably 5 μm or less, still more preferably 2 μm or less, still more preferably 1 μm or less, particularly preferably 0.7 μm or less. (D) The lower limit of the average particle size of the inorganic filler is not particularly limited, but is preferably 0.01 μm or more, more preferably 0.05 μm or more, still more preferably 0.1 μm or more, particularly preferably 0.2 μm or more. (D) The average particle size of the inorganic filler material can be measured using a laser diffraction-scattering method based on Mie scattering theory. Specifically, the measurement can be performed by using a laser diffraction and scattering particle size distribution measuring device to prepare the particle size distribution of the inorganic filler material on a volume basis, and using the median particle size as the average particle size. As a measurement sample, a product obtained by weighing 100 mg of the inorganic filler and 10 g of methyl ethyl ketone into a vial and dispersing the mixture using ultrasonic waves for 10 minutes can be used. For the measurement sample, a laser diffraction particle size distribution measuring device was used, and the wavelength of the light source was set to blue and red, and the volume-based particle size distribution of the inorganic filler was measured by a flow cell method. From the obtained Particle size distribution The average particle size was calculated as the median particle size. Examples of the laser diffraction particle size distribution measuring device include "LA-960" manufactured by Horiba Manufacturing Co., Ltd.
(D)無機填充材料的比表面積沒有特別限制,優選為0.1m 2/g以上,更優選為0.5m 2/g以上,進一步優選為1m 2/g以上,特別優選為3m 2/g以上。(D)無機填充材料的比表面積的上限沒有特別限制,優選為100m 2/g以下,更優選為70m 2/g以下,進一步優選為50m 2/g以下,特別優選為40m 2/g以下。無機填充材料的比表面積可通過以下方式得到:按照BET法,使用比表面積測定裝置(Mountech公司製Macsorb HM-1210),使試樣表面吸附氮氣,利用BET多點法算出比表面積。 (D) The specific surface area of the inorganic filler is not particularly limited, but is preferably 0.1 m 2 /g or more, more preferably 0.5 m 2 /g or more, further preferably 1 m 2 /g or more, particularly preferably 3 m 2 /g or more. (D) The upper limit of the specific surface area of the inorganic filler is not particularly limited, but is preferably 100 m 2 /g or less, more preferably 70 m 2 /g or less, further preferably 50 m 2 /g or less, particularly preferably 40 m 2 /g or less. The specific surface area of the inorganic filler material can be obtained by adsorbing nitrogen gas on the surface of the sample using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech) according to the BET method, and calculating the specific surface area using the BET multi-point method.
(D)無機填充材料優選用適當的表面處理劑進行了表面處理。通過進行表面處理,能提高(D)無機填充材料的耐濕性及分散性。作為表面處理劑,可舉出例如乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷等乙烯基系矽烷偶合劑;2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷等環氧系矽烷偶合劑;對苯乙烯基三甲氧基矽烷等苯乙烯基系矽烷偶合劑;3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷等甲基丙烯酸系矽烷偶合劑;3-丙烯醯氧基丙基三甲氧基矽烷等丙烯酸系矽烷偶合劑;N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基矽基-N-(1,3-二甲基-亞丁基(butylidene))丙基胺、N-苯基-3-胺基丙基三甲氧基矽烷、N-苯基-8-胺基辛基三甲氧基矽烷、N-(乙烯基苄基)-2-胺基乙基-3-胺基丙基三甲氧基矽烷等胺基系矽烷偶合劑;三(三甲氧基矽基丙基)異氰脲酸酯等異氰脲酸酯系矽烷偶合劑;3-脲基丙基三烷氧基矽烷等等脲基系矽烷偶合劑;3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷等巰基系矽烷偶合劑;3-異氰酸酯基丙基三乙氧基矽烷等異氰酸酯系矽烷偶合劑;3-三甲氧基矽基丙基琥珀酸酐等酸酐系矽烷偶合劑;等的矽烷偶合劑;甲基三甲氧基矽烷、二甲基二甲氧基矽烷、苯基三甲氧基矽烷、甲基三乙氧基矽烷、二甲基二乙氧基矽烷、苯基三乙氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、己基三甲氧基矽烷、己基三乙氧基矽烷、辛基三乙氧基矽烷、癸基三甲氧基矽烷、1,6-雙(三甲氧基矽基)己烷、三氟丙基三甲氧基矽烷等的非矽烷偶合-烷氧基矽烷化合物等。另外,表面處理劑可以單獨使用一種,也可以以任意的比率組合使用兩種以上。(D) The inorganic filler material is preferably surface-treated with an appropriate surface treatment agent. By performing surface treatment, the moisture resistance and dispersibility of (D) the inorganic filler material can be improved. Examples of surface treatment agents include vinyl-based silane coupling agents such as vinyltrimethoxysilane and vinyltriethoxysilane; 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropylmethyldimethoxysilane Epoxy silane coupling agents such as glycidoxypropyltriethoxysilane; styryl silane coupling agents such as p-styryltrimethoxysilane; 3-methacryloxypropylmethyldimethyl Methoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane Methacrylic silane coupling agents such as oxysilane; acrylic silane coupling agents such as 3-acryloxypropyltrimethoxysilane; N-2-(aminoethyl)-3-aminopropylmethyl Dimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane , 3-triethoxysilyl-N-(1,3-dimethyl-butylidene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, N-benzene Amino silane coupling agents such as -8-aminooctyltrimethoxysilane, N-(vinylbenzyl)-2-aminoethyl-3-aminopropyltrimethoxysilane; tris(trimethyl Isocyanurate silane coupling agents such as oxysilylpropyl isocyanurate; ureido silane coupling agents such as 3-ureidopropyltrialkoxysilane; 3-mercaptopropylmethyl Thiol-based silane coupling agents such as dimethoxysilane and 3-mercaptopropyltrimethoxysilane; isocyanate-based silane coupling agents such as 3-isocyanatopropyltriethoxysilane; 3-trimethoxysilylpropyl succinate Anhydride-based silane coupling agents such as acid anhydride; silane coupling agents such as acid anhydride; methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethyl Oxysilane, phenyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, octyltriethoxysilane, Non-silane coupling-alkoxysilane compounds such as decyltrimethoxysilane, 1,6-bis(trimethoxysilyl)hexane, and trifluoropropyltrimethoxysilane. In addition, one type of surface treatment agent may be used alone, or two or more types may be used in combination at an arbitrary ratio.
作為表面處理劑的市售品,可舉出例如:信越化學工業公司製的「KBM-1003」、「KBE-1003」(乙烯基系矽烷偶合劑);「KBM-303」、「KBM-402」、「KBM-403」、「KBE-402」、「KBE-403」(環氧基系矽烷偶合劑);「KBM-1403」(苯乙烯基系矽烷偶合劑);「KBM-502」、「KBM-503」、「KBE-502」、「KBE-503」(甲基丙烯酸系矽烷偶合劑);「KBM-5103」(丙烯酸系矽烷偶合劑);「KBM-602」、「KBM-603」、「KBM-903」、「KBE-903」、「KBE-9103P」、「KBM-573」、「KBM-575」(胺基系矽烷偶合劑);「KBM-9659」(異氰脲酸酯系矽烷偶合劑);「KBE-585」(脲基系矽烷偶合劑);「KBM-802」、「KBM-803」(巰基系矽烷偶合劑);「KBE-9007N」(異氰酸酯系矽烷偶合劑);「X-12-967C」(酸酐系矽烷偶合劑);「KBM-13」、「KBM-22」、「KBM-103」、「KBE-13」、「KBE-22」、「KBE-103」、「KBM-3033」、「KBE-3033」、「KBM-3063」、「KBE-3063」、「KBE-3083」、「KBM-3103C」、「KBM-3066」、「KBM-7103」(非矽烷偶合-烷氧基矽烷化合物)等。Examples of commercially available surface treatment agents include "KBM-1003" and "KBE-1003" (vinyl-based silane coupling agents) manufactured by Shin-Etsu Chemical Industry Co., Ltd.; "KBM-303" and "KBM-402" ”, “KBM-403”, “KBE-402”, “KBE-403” (epoxy silane coupling agent); “KBM-1403” (styrene silane coupling agent); “KBM-502”, "KBM-503", "KBE-502", "KBE-503" (methacrylic silane coupling agent); "KBM-5103" (acrylic silane coupling agent); "KBM-602", "KBM-603" ”, “KBM-903”, “KBE-903”, “KBE-9103P”, “KBM-573”, “KBM-575” (amino silane coupling agent); “KBM-9659” (isocyanuric acid Ester-based silane coupling agent); "KBE-585" (ureido-based silane coupling agent); "KBM-802", "KBM-803" (mercapto-based silane coupling agent); "KBE-9007N" (isocyanate-based silane coupling agent) mixture); "X-12-967C" (acid anhydride silane coupling agent); "KBM-13", "KBM-22", "KBM-103", "KBE-13", "KBE-22", "KBE" -103", "KBM-3033", "KBE-3033", "KBM-3063", "KBE-3063", "KBE-3083", "KBM-3103C", "KBM-3066", "KBM-7103 ” (non-silane coupling-alkoxysilane compound), etc.
從無機填充材料的分散性提高的觀點考慮,利用表面處理劑進行的表面處理的程度優選在規定的範圍內。具體而言,對於無機填充材料100質量%,優選用0.2質量%~5質量%的表面處理劑進行了表面處理,更優選用0.2質量%~3質量%進行了表面處理,進一步優選用0.3質量%~2質量%進行了表面處理。From the viewpoint of improving the dispersibility of the inorganic filler, the degree of surface treatment with the surface treatment agent is preferably within a predetermined range. Specifically, 100% by mass of the inorganic filler is preferably surface-treated with 0.2% to 5% by mass of the surface treatment agent, more preferably 0.2% to 3% by mass, and even more preferably 0.3% by mass. % to 2% by mass are surface treated.
利用表面處理劑進行的表面處理的程度可通過無機填充材料的每單位表面積的碳量來進行評價。對於無機填充材料的每單位表面積的碳量而言,從無機填充材料的分散性提高的觀點考慮,優選為0.02mg/m 2以上,更優選為0.1mg/m 2以上,進一步優選為0.2mg/m 2以上。另一方面,從防止樹脂組成物的熔融黏度、片材形態下的熔融黏度的上升的觀點考慮,優選為1.0mg/m 2以下,更優選為0.8mg/m 2以下,進一步優選為0.5mg/m 2以下。 The degree of surface treatment with the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler material. The amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/m 2 or more, more preferably 0.1 mg/m 2 or more, and even more preferably 0.2 mg from the viewpoint of improving the dispersibility of the inorganic filler. /m 2 or more. On the other hand, from the viewpoint of preventing an increase in the melt viscosity of the resin composition and the melt viscosity in the sheet form, it is preferably 1.0 mg/m 2 or less, more preferably 0.8 mg/m 2 or less, and still more preferably 0.5 mg. /m 2 or less.
(D)無機填充材料的每單位表面積的碳量可在用溶劑(例如,甲基乙基酮(MEK))對表面處理後的無機填充材料進行洗滌處理後進行測定。具體而言,可將作為溶劑的足量的MEK添加至用表面處理劑進行了表面處理的無機填充材料中,於25℃進行5分鐘超音波洗滌。除去上清液,使固體成分乾燥後,使用碳分析儀,測定無機填充材料的每單位表面積的碳量。作為碳分析儀,可使用堀場製作所股份有限公司製「EMIA-320V」等。(D) The carbon amount per unit surface area of the inorganic filler material can be measured after washing the surface-treated inorganic filler material with a solvent (for example, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK as a solvent can be added to the inorganic filler surface-treated with a surface treatment agent, and ultrasonic cleaning can be performed at 25° C. for 5 minutes. The supernatant liquid was removed and the solid content was dried, and then the amount of carbon per unit surface area of the inorganic filler material was measured using a carbon analyzer. As a carbon analyzer, "EMIA-320V" manufactured by Horiba Manufacturing Co., Ltd., etc. can be used.
樹脂組成物中的(D)無機填充材料的含量沒有特別限制,將樹脂組成物中的不揮發成分設為100質量%時,可以優選為90質量%以下,更優選為85質量%以下,進一步優選為80質量%以下,進一步更優選為75質量%以下。樹脂組成物中的(D)無機填充材料的含量的下限沒有特別限制,將樹脂組成物中的不揮發成分設為100質量%時,例如可以為0質量%以上、1質量%以上、10質量%以上、20質量%以上、30質量%以上等,可以優選為40質量%以上,更優選為50質量%以上,進一步優選為60質量%以上,進一步更優選為70質量%以上,特別優選為73質量%以上。The content of the (D) inorganic filler in the resin composition is not particularly limited. When the non-volatile component in the resin composition is 100% by mass, it may be preferably 90% by mass or less, more preferably 85% by mass or less, and further The content is preferably 80 mass% or less, and more preferably 75 mass% or less. The lower limit of the content of (D) inorganic filler in the resin composition is not particularly limited. When the non-volatile component in the resin composition is 100% by mass, it may be, for example, 0% by mass or more, 1% by mass or more, or 10% by mass. % or more, 20 mass% or more, 30 mass% or more, etc., it can be preferably 40 mass% or more, more preferably 50 mass% or more, still more preferably 60 mass% or more, still more preferably 70 mass% or more, and particularly preferably More than 73% by mass.
<(E)自由基聚合性化合物> 本發明的樹脂組成物有時包含(E)自由基聚合性化合物作為任選成分。(E)自由基聚合性化合物可以單獨使用一種,也可以任意地組合使用兩種以上。 <(E) Radically polymerizable compound> The resin composition of the present invention may contain (E) a radically polymerizable compound as an optional component. (E) A radical polymerizable compound may be used individually by 1 type, and may be used in combination of 2 or more types arbitrarily.
作為自由基聚合性化合物,只要在1分子中具有1個以上(優選2個以上)自由基聚合性不飽和基團即可,其種類沒有特別限制。作為自由基聚合性化合物,可舉出例如具有選自馬來醯亞胺基、乙烯基、烯丙基、苯乙烯基、乙烯基苯基、丙烯醯基、甲基丙烯醯基、富馬醯基及馬來醯基中的1種以上作為自由基聚合性不飽和基團的化合物。其中,從容易得到介電特性優異的硬化物這樣的觀點考慮,優選包含(E1)馬來醯亞胺化合物和/或(E2)其他的自由基聚合性化合物。(E2)其他的自由基聚合性化合物是不具有馬來醯亞胺基、而具有除馬來醯亞胺基以外的自由基聚合性不飽和基團的化合物,其中,優選包含選自(甲基)丙烯酸樹脂及苯乙烯樹脂中的1種以上。The radically polymerizable compound is not particularly limited as long as it has one or more (preferably two or more) radically polymerizable unsaturated groups in one molecule. Examples of radically polymerizable compounds include those having a compound selected from the group consisting of maleimide group, vinyl group, allyl group, styryl group, vinylphenyl group, acrylyl group, methacryloyl group, fumaryl group, and A compound in which one or more maleyl groups serve as radically polymerizable unsaturated groups. Among these, it is preferable to include (E1) a maleimide compound and/or (E2) other radically polymerizable compounds from the viewpoint of easily obtaining a cured product excellent in dielectric properties. (E2) The other radically polymerizable compound is a compound that does not have a maleimide group but has a radically polymerizable unsaturated group other than a maleimide group. Among them, it is preferable to include a compound selected from the group consisting of (E2) base) one or more types of acrylic resin and styrene resin.
作為(E1)馬來醯亞胺化合物,只要在1分子中具有1個以上(優選2個以上)的馬來醯亞胺基(2,5-二氫-2,5-二氧代-1H-吡咯-1-基)即可,其種類沒有特別限制。作為馬來醯亞胺化合物,可舉出例如「BMI-3000J」、「BMI-5000」、「BMI-1400」、「BMI-1500」、「BMI-1700」、「BMI-689」(均為設計分子(Designer Molecules)公司製)等的包含來自二聚物二胺的碳原子數36的脂肪族骨架的馬來醯亞胺樹脂;日本發明協會公開技報公技編號2020-500211號中記載的包含茚滿骨架的馬來醯亞胺樹脂;「MIR-3000-70MT」、「MIR-5000-60T」(均為日本化藥公司製)、「BMI-4000」(大和化成公司製)、「BMI-80」(KI化成公司製)等的包含與馬來醯亞胺基的氮原子直接鍵合的芳香環骨架的馬來醯亞胺樹脂。(E1) The maleimide compound is any compound having one or more (preferably two or more) maleimide groups (2,5-dihydro-2,5-dioxo-1H) in one molecule. -pyrrol-1-yl), and its type is not particularly limited. Examples of maleimide compounds include "BMI-3000J", "BMI-5000", "BMI-1400", "BMI-1500", "BMI-1700", and "BMI-689" (all Maleimine resin containing an aliphatic skeleton with 36 carbon atoms derived from dimer diamine, such as Designer Molecules Co., Ltd.; described in the Japan Invention Association Technical Publication No. 2020-500211 Maleimide resin containing an indane skeleton; "MIR-3000-70MT", "MIR-5000-60T" (all manufactured by Nippon Kayaku Co., Ltd.), "BMI-4000" (manufactured by Yamato Chemical Co., Ltd.), Maleimide resins including "BMI-80" (manufactured by KI Chemicals Co., Ltd.) and other maleimide resins containing an aromatic ring skeleton directly bonded to the nitrogen atom of the maleimide group.
作為(E1)馬來醯亞胺化合物,其中,優選包含含有茚滿骨架的馬來醯亞胺化合物(本說明書中,也稱為「(E1-1)特定馬來醯亞胺化合物」),更優選包含(E1-2)包含三甲基茚滿骨架的馬來醯亞胺化合物。(E1-1)特定馬來醯亞胺化合物例如可通過日本發明協會公開技報公技編號2020-500211號中記載的方法來製造。通過該日本發明協會公開技報公技編號2020-500211號中記載的製造方法,能得到三甲基茚滿骨架的重複單元數具有分佈的馬來醯亞胺化合物。利用該方法得到的馬來醯亞胺化合物包含下述式(M1)所示的結構。因此,(E1)馬來醯亞胺化合物可包含含有式(M1)所示的結構的馬來醯亞胺化合物。The maleimide compound (E1) preferably includes a maleimide compound containing an indan skeleton (also referred to as "(E1-1) specific maleimine compound" in this specification), More preferably, it contains (E1-2) a maleimide compound containing a trimethylindane skeleton. (E1-1) The specific maleimide compound can be produced, for example, by the method described in Japan Invention Society Publication No. 2020-500211. According to the production method described in the Japan Invention Association Technical Publication No. 2020-500211, a maleimide compound with a distribution of the number of repeating units of the trimethylindane skeleton can be obtained. The maleimide compound obtained by this method contains a structure represented by the following formula (M1). Therefore, the maleimide compound (E1) may include a maleimide compound having a structure represented by formula (M1).
(式(M1)中,R 1各自獨立地表示碳原子數1~10的烷基、碳原子數1~10的烷基氧基、碳原子數1~10的烷基硫基、碳原子數6~10的芳基、碳原子數6~10的芳基氧基、碳原子數6~10的芳基硫基、碳原子數3~10的環烷基、鹵素原子、硝基、羥基或巰基;R 2各自獨立地表示碳原子數1~10的烷基、碳原子數1~10的烷基氧基、碳原子數1~10的烷基硫基、碳原子數6~10的芳基、碳原子數6~10的芳基氧基、碳原子數6~10的芳基硫基、碳原子數3~10的環烷基、鹵素原子、羥基或巰基;n 1表示0.95~10.0的平均重複單元數;n 2各自獨立地表示0~4的整數;n 3各自獨立地表示0~3的整數。R 1的烷基、烷基氧基、烷基硫基、芳基、芳基氧基、芳基硫基及環烷基的氫原子可以被鹵素原子取代。R 2的烷基、烷基氧基、烷基硫基、芳基、芳基氧基、芳基硫基及環烷基的氫原子可以被鹵素原子取代。n 2為2~4時,R 1在同一環內可以相同也可以不同。n 3為2~3時,R 2在同一環內可以相同也可以不同。) (In formula (M1), R 1 each independently represents an alkyl group having 1 to 10 carbon atoms, an alkyloxy group having 1 to 10 carbon atoms, an alkylthio group having 1 to 10 carbon atoms, or an alkylthio group having 1 to 10 carbon atoms. Aryl group with 6 to 10 carbon atoms, aryloxy group with 6 to 10 carbon atoms, arylthio group with 6 to 10 carbon atoms, cycloalkyl group with 3 to 10 carbon atoms, halogen atom, nitro group, hydroxyl group or Mercapto group; R 2 each independently represents an alkyl group with 1 to 10 carbon atoms, an alkyloxy group with 1 to 10 carbon atoms, an alkylthio group with 1 to 10 carbon atoms, and an aromatic group with 6 to 10 carbon atoms. group, an aryloxy group with 6 to 10 carbon atoms, an arylthio group with 6 to 10 carbon atoms, a cycloalkyl group with 3 to 10 carbon atoms, a halogen atom, a hydroxyl group or a mercapto group; n 1 represents 0.95 to 10.0 The average number of repeating units; n 2 each independently represents an integer from 0 to 4; n 3 each independently represents an integer from 0 to 3. R 1 alkyl, alkyloxy, alkylthio, aryl, aryl The hydrogen atoms of R 2 alkyl, alkyloxy, alkylthio, aryl, aryloxy, arylthio and The hydrogen atom of the cycloalkyl group may be substituted by a halogen atom. When n 2 is 2 to 4, R 1 may be the same or different in the same ring. When n 3 is 2 to 3, R 2 may be the same or different in the same ring. different.)
式(M1)中,n 1表示平均重複單元數,其範圍為0.95~10.0。通過日本發明協會公開技報公技編號2020-500211號中記載的製造方法,可得到包含式(M1)所示的結構的一組馬來醯亞胺化合物。由式(M1)中的平均重複單元數n 1可小於1.00可知,如上所述地得到的包含式(M1)所示的結構的馬來醯亞胺化合物中可包含三甲基茚滿骨架的重複單元數為0的馬來醯亞胺化合物。因此,由包含式(M1)所示的結構的馬來醯亞胺化合物,通過純化,除去三甲基茚滿骨架的重複單元數為0的馬來醯亞胺化合物,得到(E1-1)特定馬來醯亞胺化合物,樹脂組成物中可以僅包含所述得到的(E1-1)特定馬來醯亞胺化合物。然而,即使在樹脂組成物中包含三甲基茚滿骨架的重複單元數為0的馬來醯亞胺化合物的情況下,也能得到本發明的效果。另外,在省略了純化的情況下,可抑制成本。因此,優選地,不將三甲基茚滿骨架的重複單元數為0的馬來醯亞胺化合物除去,樹脂組成物包含含有式(M1)所示的結構的馬來醯亞胺化合物。 In formula (M1), n 1 represents the average number of repeating units, which ranges from 0.95 to 10.0. A group of maleimide compounds including a structure represented by formula (M1) can be obtained according to the production method described in the Japan Invention Association Technical Publication No. 2020-500211. Since the average number of repeating units n 1 in the formula (M1) can be less than 1.00, it can be seen that the maleimide compound containing the structure represented by the formula (M1) obtained as described above can contain a trimethylindane skeleton. A maleimide compound with 0 repeating units. Therefore, from the maleimide compound containing the structure represented by formula (M1), purification is performed to remove the maleimide compound whose trimethylindane skeleton has a repeating unit number of 0, to obtain (E1-1) The specific maleimide compound may be contained only in the resin composition (E1-1). However, even when the resin composition contains a maleimide compound in which the number of repeating units of the trimethylindane skeleton is 0, the effects of the present invention can be obtained. In addition, when purification is omitted, costs can be suppressed. Therefore, it is preferable that the resin composition contains a maleimine compound having a structure represented by formula (M1) without removing the maleimine compound whose trimethylindane skeleton has a repeating unit number of 0.
式(M)中,平均重複單元數n 1優選為0.95以上,更優選為0.98以上,進一步優選為1.0以上,特別優選為1.1以上,優選為10.0以下,更優選為8.0以下,進一步優選為7.0以下,特別優選為6.0以下。平均重複單元數n 1在前述的範圍內時,能顯著獲得本發明的效果。尤其是,能有效地提高樹脂組成物的玻璃轉移溫度。 In the formula (M), the average number of repeating units n 1 is preferably 0.95 or more, more preferably 0.98 or more, still more preferably 1.0 or more, particularly preferably 1.1 or more, preferably 10.0 or less, more preferably 8.0 or less, still more preferably 7.0 below, and particularly preferably below 6.0. When the average number of repeating units n 1 is within the aforementioned range, the effects of the present invention can be significantly obtained. In particular, it can effectively increase the glass transition temperature of the resin composition.
作為式(M1)所示的結構的例子,可舉出下述的結構。Examples of the structure represented by formula (M1) include the following structures.
包含式(M1)所示的結構的馬來醯亞胺化合物可進一步包含下述的式(M2)所示的結構。例如,式(M1)中,n 2為3以下,並且,在馬來醯亞胺基所結合的苯環的相對於馬來醯亞胺基而言的鄰位及對位中的2個以上的位置未鍵合有R 1時,包含式(M1)所示的結構的馬來醯亞胺化合物可不僅包含式(M1)所示的結構、還可包含式(M2)所示的結構。 The maleimide compound containing the structure represented by formula (M1) may further contain the structure represented by the following formula (M2). For example, in the formula (M1), n 2 is 3 or less, and at least two of the ortho and para positions of the benzene ring to which the maleimide group is bonded with respect to the maleimide group. When R 1 is not bonded to the position of , the maleimide compound containing the structure represented by formula (M1) may contain not only the structure represented by formula (M1) but also the structure represented by formula (M2).
(式(M2)中,R c1各自獨立地表示碳原子數1~10的烷基、碳原子數1~10的烷基氧基、碳原子數1~10的烷基硫基、碳原子數6~10的芳基、碳原子數6~10的芳基氧基、碳原子數6~10的芳基硫基、碳原子數3~10的環烷基、鹵素原子、硝基、羥基或巰基;R c2各自獨立地表示碳原子數1~10的烷基、碳原子數1~10的烷基氧基、碳原子數1~10的烷基硫基、碳原子數6~10的芳基、碳原子數6~10的芳基氧基、碳原子數6~10的芳基硫基、碳原子數3~10的環烷基、鹵素原子、羥基或巰基;n c1為重複單元數,表示1~20的整數;n c2各自獨立地表示0~4的整數;n c3各自獨立地表示0~3的整數;*表示化學鍵。R c1的烷基、烷基氧基、烷基硫基、芳基、芳基氧基、芳基硫基及環烷基的氫原子可以被鹵素原子取代。R c2的烷基、烷基氧基、烷基硫基、芳基、芳基氧基、芳基硫基及環烷基的氫原子可以被鹵素原子取代。n c2為2~4時,R c1在同一環內可以相同也可以不同。n c3為2~3時,R c2在同一環內可以相同也可以不同。) (In formula (M2), R c1 each independently represents an alkyl group having 1 to 10 carbon atoms, an alkyloxy group having 1 to 10 carbon atoms, an alkylthio group having 1 to 10 carbon atoms, or an alkylthio group having 1 to 10 carbon atoms. Aryl group with 6 to 10 carbon atoms, aryloxy group with 6 to 10 carbon atoms, arylthio group with 6 to 10 carbon atoms, cycloalkyl group with 3 to 10 carbon atoms, halogen atom, nitro group, hydroxyl group or Mercapto group; R c2 each independently represents an alkyl group with 1 to 10 carbon atoms, an alkyloxy group with 1 to 10 carbon atoms, an alkylthio group with 1 to 10 carbon atoms, and an aromatic group with 6 to 10 carbon atoms. group, an aryloxy group with 6 to 10 carbon atoms, an arylthio group with 6 to 10 carbon atoms, a cycloalkyl group with 3 to 10 carbon atoms, a halogen atom, a hydroxyl group or a mercapto group; n c1 is the number of repeating units , represents an integer from 1 to 20; n c2 each independently represents an integer from 0 to 4; n c3 each independently represents an integer from 0 to 3; * represents a chemical bond. Alkyl group, alkyloxy group, alkyl sulfide of R c1 The hydrogen atoms of R c2 alkyl, alkyloxy, alkylthio, aryl, and aryloxy groups may be substituted by halogen atoms. , the hydrogen atom of the arylthio group and the cycloalkyl group can be substituted by a halogen atom. When n c2 is 2 to 4, R c1 can be the same or different in the same ring. When n c3 is 2 to 3, R c2 can be in the same ring. They can be the same or different within a ring.)
包含式(M1)所示的結構的馬來醯亞胺化合物的由凝膠滲透層析(GPC)測定算出的分子量分佈Mw/Mn優選在特定的範圍內。分子量分佈是用重量平均分子量Mw除以數平均分子量Mn而求出的值,由「Mw/Mn」表示。具體而言,包含式(M1)所示的結構的馬來醯亞胺化合物的分子量分佈Mw/Mn優選為1.0~4.0,更優選為1.1~3.8,進一步優選為1.2~3.6,特別優選為1.3~3.4。包含式(M1)所示的結構的馬來醯亞胺化合物的分子量分佈Mw/Mn在前述範圍內時,能顯著獲得本發明的效果。The molecular weight distribution Mw/Mn calculated by gel permeation chromatography (GPC) measurement of the maleimide compound containing the structure represented by formula (M1) is preferably within a specific range. The molecular weight distribution is a value obtained by dividing the weight average molecular weight Mw by the number average molecular weight Mn, and is represented by "Mw/Mn". Specifically, the molecular weight distribution Mw/Mn of the maleimide compound containing the structure represented by formula (M1) is preferably 1.0 to 4.0, more preferably 1.1 to 3.8, further preferably 1.2 to 3.6, and particularly preferably 1.3 ~3.4. When the molecular weight distribution Mw/Mn of the maleimide compound containing the structure represented by formula (M1) is within the aforementioned range, the effects of the present invention can be significantly obtained.
包含式(M1)所示的結構的馬來醯亞胺化合物中,平均重複單元數n 1為0的馬來醯亞胺化合物的量優選在特定的範圍內。在對包含式(M1)所示的結構的馬來醯亞胺化合物進行前述GPC測定時,平均重複單元數n 1為0的馬來醯亞胺化合物的量可基於該GPC測定的結果用面積%表示。詳細而言,在利用前述的GPC測定得到的層析圖中,可通過平均重複單元數n 1為0的馬來醯亞胺化合物的峰的面積相對於包含式(M1)所示的結構的馬來醯亞胺化合物的峰的總面積而言的比例(面積%),來表示平均重複單元數n 1為0的馬來醯亞胺化合物的量。具體而言,相對於包含式(M1)所示的結構的馬來醯亞胺化合物的總量100面積%,平均重複單元數n 1為0的馬來醯亞胺化合物的量優選為32面積%以下,更優選為30面積%以下,進一步優選為28面積%以下。平均重複單元數n 1為0的馬來醯亞胺化合物的量在前述的範圍內時,能顯著獲得本發明的效果。 In the maleimine compound containing the structure represented by Formula (M1), the amount of the maleimine compound in which the average number of repeating units n 1 is 0 is preferably within a specific range. When the aforementioned GPC measurement is performed on a maleimine compound containing a structure represented by formula (M1), the amount of the maleimine compound in which the average repeating unit number n 1 is 0 can be measured based on the area of the GPC measurement result. %express. Specifically, in the chromatogram obtained by the aforementioned GPC measurement, the area of the peak of the maleimide compound in which the average repeating unit number n 1 is 0 can be determined by comparing the peak area of the maleimide compound with the structure represented by the formula (M1). The ratio (area %) of the total area of the peak of the maleimide compound represents the amount of the maleimide compound in which the average repeating unit number n 1 is 0. Specifically, the amount of the maleimine compound in which the average repeating unit number n 1 is 0 is preferably 32 area % relative to 100 area % of the total amount of the maleimine compound containing the structure represented by formula (M1). % or less, more preferably 30 area % or less, still more preferably 28 area % or less. When the amount of the maleimide compound having an average repeating unit number n 1 of 0 is within the aforementioned range, the effects of the present invention can be significantly obtained.
包含式(M1)所示的結構的馬來醯亞胺化合物的馬來醯亞胺基當量優選為50g/eq.以上,更優選為100g/eq.以上,特別優選為200g/eq.以上,優選為2000g/eq.以下,更優選為1000g/eq.以下,特別優選為800g/eq.以下。馬來醯亞胺基當量表示每1當量馬來醯亞胺基的馬來醯亞胺化合物的質量。包含式(M1)所示的結構的馬來醯亞胺化合物的馬來醯亞胺基當量在前述範圍內時,能顯著獲得本發明的效果。The maleimide group equivalent of the maleimine compound containing the structure represented by formula (M1) is preferably 50 g/eq. or more, more preferably 100 g/eq. or more, particularly preferably 200 g/eq. or more, It is preferably 2000 g/eq. or less, more preferably 1000 g/eq. or less, and particularly preferably 800 g/eq. or less. The maleimide group equivalent represents the mass of the maleimide compound per 1 equivalent of maleimide group. When the maleimide group equivalent of the maleimine compound containing the structure represented by formula (M1) is within the aforementioned range, the effects of the present invention can be significantly obtained.
作為(E2)其他自由基聚合性化合物中的(甲基)丙烯酸樹脂,其種類沒有特別限制,只要在1分子中具有1個以上(優選2個以上)的(甲基)丙烯醯基即可。此處,術語「(甲基)丙烯醯基」是丙烯醯基及甲基丙烯醯基的統稱。作為甲基丙烯酸樹脂,可舉出例如「A-DOG」(新中村化學工業公司製)、「DCP-A」(共榮社化學公司製)、「NPDGA」、「FM-400」、「R-687」、「THE-330」、「PET-30」、「DPHA」(均為日本化藥公司製)等的(甲基)丙烯酸樹脂。The type of (meth)acrylic resin among (E2) other radically polymerizable compounds is not particularly limited as long as it has one or more (preferably two or more) (meth)acrylyl groups in one molecule. . Here, the term "(meth)acrylyl" is a collective term for acrylic and methacryl. Examples of the methacrylic resin include "A-DOG" (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), "DCP-A" (manufactured by Kyeisha Chemical Co., Ltd.), "NPDGA", "FM-400", "R -687", "THE-330", "PET-30", "DPHA" (all manufactured by Nippon Kayaku Co., Ltd.) and other (meth)acrylic resins.
作為苯乙烯基樹脂,其種類沒有特別限制,只要在1分子中具有1個以上(優選2個以上)的苯乙烯基或乙烯基苯基即可。作為苯乙烯基樹脂,可舉出例如「OPE-2St」、「OPE-2St 1200」、「OPE-2St 2200」(均為三菱瓦斯化學公司製)等的苯乙烯基樹脂。The type of the styrene-based resin is not particularly limited as long as it has one or more (preferably two or more) styrene group groups or vinylphenyl groups in one molecule. Examples of the styrene-based resin include styrene-based resins such as "OPE-2St", "OPE-2St 1200", and "OPE-2St 2200" (all manufactured by Mitsubishi Gas Chemical Co., Ltd.).
對於樹脂組成物中的(E)自由基聚合性化合物的含量而言,將樹脂組成物中的不揮發成分設為100質量%時,可以為0質量%,可以大於0質量%,優選為0.01質量%以上,更優選為0.1質量%以上,特別優選為0.5質量%以上,另外,例如為10質量%以下,優選為5質量%以下,更優選為3質量%以下,特別優選為2或2.0質量%以下。The content of (E) radically polymerizable compound in the resin composition may be 0 mass% or more than 0 mass%, preferably 0.01 when the nonvolatile component in the resin composition is 100 mass%. Mass % or more, more preferably 0.1 mass % or more, particularly preferably 0.5 mass % or more, and, for example, 10 mass % or less, preferably 5 mass % or less, more preferably 3 mass % or less, particularly preferably 2 or 2.0 mass% or less.
對於樹脂組成物中的(E)自由基聚合性化合物的含量而言,將樹脂組成物中的樹脂成分設為100質量%時,可以為0質量%,可以大於0質量%,優選為0.1質量%以上,更優選為1質量%以上,特別優選為1.5質量%以上,另外,例如為20質量%以下,優選為10質量%以下,更優選為7質量%以下,進一步優選為5質量%以下,特別優選為3.5質量%以下。The content of the (E) radically polymerizable compound in the resin composition may be 0% by mass, or may be greater than 0% by mass, and is preferably 0.1% by mass when the resin component in the resin composition is 100% by mass. % or more, more preferably 1 mass% or more, particularly preferably 1.5 mass% or more, and for example, 20 mass% or less, preferably 10 mass% or less, more preferably 7 mass% or less, still more preferably 5 mass% or less , particularly preferably 3.5% by mass or less.
<(F)其他硬化劑> 對於本發明的樹脂組成物而言,作為任選成分,有時包含(F)其他硬化劑。該(F)其他硬化劑中不包含屬上述的(A)~(C)、(E)成分的物質。(F)其他硬化劑與上述的(C)活性酯化合物同樣地可具有與(B)環氧樹脂反應而使樹脂組成物硬化的作為環氧樹脂硬化劑的功能。(F)其他硬化劑可以單獨使用一種,也可組合使用兩種以上。 <(F)Other hardeners> The resin composition of the present invention may contain (F) another hardener as an optional component. This (F) other hardener does not contain substances belonging to the above-mentioned components (A) to (C) and (E). (F) Other hardeners may have a function as an epoxy resin hardener that reacts with (B) epoxy resin to harden the resin composition, similarly to the above-mentioned (C) active ester compound. (F) Other hardeners may be used alone or in combination of two or more.
作為(F)其他硬化劑,可舉出例如酚系硬化劑、碳二亞胺系硬化劑、酸酐系硬化劑、胺系硬化劑、苯并噁嗪系硬化劑、氰酸酯系硬化劑及硫醇系硬化劑。其中,優選使用選自由酚系硬化劑及碳二亞胺系硬化劑所成的群組中的1種以上的硬化劑。(F) Other hardeners include, for example, phenol-based hardeners, carbodiimide-based hardeners, acid anhydride-based hardeners, amine-based hardeners, benzoxazine-based hardeners, cyanate ester-based hardeners, and Thiol hardener. Among them, it is preferable to use one or more types of curing agents selected from the group consisting of phenol-based curing agents and carbodiimide-based curing agents.
作為酚系硬化劑,可使用在1分子中具有1個以上、優選2個以上的鍵合於苯環、萘環等芳香環的羥基的硬化劑。從耐熱性及耐水性的觀點考慮,優選具有酚醛結構(Novolac structure)的酚系硬化劑。另外,從密合性的觀點考慮,優選含氮酚系硬化劑,更優選含有三嗪骨架的酚系硬化劑。其中,從高度滿足耐熱性、耐水性及密合性的觀點考慮,優選含有三嗪骨架的線型酚醛樹脂(Phenolic Novolac Resin)。作為酚系硬化劑的具體例,可舉出例如明和化成公司製的「MEH-7700」、「MEH-7810」、「MEH-7851」、日本化藥公司製的「NHN」、「CBN」、「GPH」、日鐵化學材料公司製的「SN-170」、「SN-180」、「SN-190」、「SN-475」、「SN-485」、「SN-495」、「SN-375」、「SN-395」、DIC公司製的「LA-7052」、「LA-7054」、「LA-3018」、「LA-3018-50P」、「LA-1356」、「TD2090」、「TD-2090-60M」等。As the phenolic curing agent, one having one or more, preferably two or more hydroxyl groups bonded to an aromatic ring such as a benzene ring or a naphthalene ring in one molecule can be used. From the viewpoint of heat resistance and water resistance, a phenol-based hardener having a phenolic structure (Novolac structure) is preferred. In addition, from the viewpoint of adhesion, a nitrogen-containing phenol-based curing agent is preferred, and a phenol-based curing agent containing a triazine skeleton is more preferred. Among them, a novolac resin (Phenolic Novolac Resin) containing a triazine skeleton is preferred from the viewpoint of highly satisfying heat resistance, water resistance and adhesion. Specific examples of the phenolic hardener include "MEH-7700", "MEH-7810" and "MEH-7851" manufactured by Meiwa Kasei Co., Ltd., "NHN" and "CBN" manufactured by Nippon Kayaku Co., Ltd. "GPH", "SN-170", "SN-180", "SN-190", "SN-475", "SN-485", "SN-495", "SN-" manufactured by Nippon Steel Chemical Materials Co., Ltd. 375", "SN-395", "LA-7052", "LA-7054", "LA-3018", "LA-3018-50P", "LA-1356", "TD2090", " TD-2090-60M" etc.
作為碳二亞胺系硬化劑,可使用在1分子內具有1個以上、優選2個以上的碳二亞胺結構的硬化劑。作為碳二亞胺系硬化劑的具體例,可舉出:四亞甲基-雙(叔丁基碳二亞胺)、環己烷雙(亞甲基-叔丁基碳二亞胺)等脂肪族雙碳二亞胺;伸苯基-雙(二甲苯基碳二亞胺)等芳族雙碳二亞胺等雙碳二亞胺;聚六亞甲基碳二亞胺、聚三甲基六亞甲基碳二亞胺、聚伸環己基碳二亞胺、聚(亞甲基雙亞環己基碳二亞胺)、聚(異佛爾酮碳二亞胺)等脂肪族聚碳二亞胺;聚(伸苯基碳二亞胺)、聚(伸萘基碳二亞胺)、聚(伸甲苯基碳二亞胺)、聚(甲基二異丙基伸苯基碳二亞胺)、聚(三乙基伸苯基碳二亞胺)、聚(二乙基伸苯基碳二亞胺)、聚(三異丙基伸苯基碳二亞胺)、聚(二異丙基伸苯基碳二亞胺)、聚(伸二甲苯基碳二亞胺)、聚(四甲基伸二甲苯基碳二亞胺)、聚(亞甲基二伸苯基碳二亞胺)、聚[亞甲基雙(甲基伸苯基)碳二亞胺]等芳族聚碳二亞胺等聚碳二亞胺。作為碳二亞胺系硬化劑的市售品,可舉出例如日清紡化學公司製的「CARBODILITE V-02B」、「CARBODILITE V-03」、「CARBODILITE V-04K」、「CARBODILITE V-07」及「CARBODILITE V-09」;萊茵化學(Rhein Chemie)公司製的「Stabaxol P」、「Stabaxol P400」、「Hycasyl 510」等。As the carbodiimide-based curing agent, one having one or more, preferably two or more carbodiimide structures in one molecule can be used. Specific examples of carbodiimide-based hardeners include tetramethylene-bis(tert-butylcarbodiimide), cyclohexanebis(methylene-tert-butylcarbodiimide), etc. Aliphatic biscarbodiimides; aromatic biscarbodiimides such as phenylene-bis(xylylcarbodiimide) and other biscarbodiimides; polyhexamethylenecarbodiimide, polytrimethylmethane Aliphatic polycarbons such as hexamethylene carbodiimide, polycyclohexylenecarbodiimide, poly(methylenebiscyclohexylenecarbodiimide), poly(isophoronecarbodiimide), etc. Diimines; poly(phenylenecarbodiimide), poly(naphthylenecarbodiimide), poly(tolylenecarbodiimide), poly(methyldiisopropylphenylenecarbodiimide) amine), poly(triethylphenylenecarbodiimide), poly(diethylphenylenecarbodiimide), poly(triisopropylphenylenecarbodiimide), poly(diisopropylphenylenecarbodiimide) methylcarbodiimide), poly(xylylenecarbodiimide), poly(tetramethylxylylenecarbodiimide), poly(methylenediphenylenecarbodiimide), poly(methylenediphenylenecarbodiimide), Methyl bis(methylphenyl)carbodiimide] and other aromatic polycarbodiimides and other polycarbodiimides. Commercially available carbodiimide hardeners include, for example, "CARBODILITE V-02B", "CARBODILITE V-03", "CARBODILITE V-04K", "CARBODILITE V-07" and "CARBODILITE V-07" manufactured by Nisshinbo Chemical Co., Ltd. "CARBODILITE V-09"; "Stabaxol P", "Stabaxol P400", "Hycasyl 510" manufactured by Rhein Chemie, etc.
作為酸酐系硬化劑,可使用在1分子內具有1個以上的酸酐基的硬化劑,優選在1分子內具有2個以上的酸酐基的硬化劑。作為酸酐系硬化劑的具體例,可舉出:鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基納迪克酸酐、氫化甲基納迪克酸酐、三烷基四氫鄰苯二甲酸酐、十二烯基琥珀酸酐、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、偏苯三酸酐、均苯四酸酐、二苯甲酮四羧酸二酐、聯苯四羧酸二酐、萘四羧酸二酐、氧雙鄰苯二甲酸二酐、3,3'-4,4'-二苯基碸四羧酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘并[1,2-C]呋喃-1,3-二酮、乙二醇雙(脫水偏苯三酸酯)、苯乙烯與馬來酸共聚而成的苯乙烯-馬來酸樹脂等的聚合物型的酸酐等。作為酸酐系硬化劑的市售品,可舉出例如新日本理化公司製的「HNA-100」、「MH-700」、「MTA-15」、「DDSA」、「OSA」;三菱化學公司製的「YH-306」、「YH-307」;日立化成公司製的「HN-2200」、「HN-5500」;克雷威利(Cray Valley)公司製「EF-30」、「EF-40」「EF-60」、「EF-80」等。As the acid anhydride-based curing agent, one having one or more acid anhydride groups per molecule can be used, and one having two or more acid anhydride groups per molecule is preferred. Specific examples of acid anhydride-based hardeners include phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, and methylhexahydrophthalic anhydride. Phthalic anhydride, methyl nadic anhydride, hydrogenated methyl nadic anhydride, trialkyl tetrahydrophthalic anhydride, dodecenyl succinic anhydride, 5-(2,5-dioxotetrahydro-3 -Furyl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic dianhydride, biphenyl tetracarboxylic dianhydride, naphthalene Tetracarboxylic dianhydride, oxybisphthalic dianhydride, 3,3'-4,4'-diphenyltetracarboxylic dianhydride, 1,3,3a,4,5,9b-hexahydro- 5-(Tetrahydro-2,5-dioxo-3-furyl)-naphtho[1,2-C]furan-1,3-dione, ethylene glycol bis(dehydrated trimellitate) , polymer-type acid anhydrides such as styrene-maleic acid resin copolymerized with styrene and maleic acid. Examples of commercially available acid anhydride-based hardeners include "HNA-100", "MH-700", "MTA-15", "DDSA", and "OSA" manufactured by Shin Nippon Rika Co., Ltd.; Mitsubishi Chemical Corporation's "YH-306", "YH-307"; "HN-2200", "HN-5500" made by Hitachi Chemical Co., Ltd.; "EF-30", "EF-40" made by Cray Valley Co., Ltd. "EF-60", "EF-80", etc.
作為胺系硬化劑,可使用在1分子內具有1個以上、優選2個以上的胺基的硬化劑。作為胺系硬化劑,可舉出例如脂肪族胺類、聚醚胺類、脂環族胺類、芳香族胺類等,其中,優選芳香族胺類。胺系硬化劑優選伯胺或仲胺,更優選伯胺。作為胺系硬化劑的具體例,可舉出:4,4'-亞甲基雙(2,6-二甲基苯胺)、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基碸、3,3'-二胺基二苯基碸、間苯二胺、間苯二甲胺、二乙基甲苯二胺、4,4'-二胺基二苯醚、3,3'-二甲基-4,4'-二胺基聯苯、2,2'-二甲基-4,4'-二胺基聯苯、3,3'-二羥基聯苯胺、2,2-雙(3-胺基-4-羥基苯基)丙烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷二胺、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、雙(4-(4-胺基苯氧基)苯基)碸、雙(4-(3-胺基苯氧基)苯基)碸等。作為胺系硬化劑的市售品,可舉出例如SEIKA公司製「SEIKACURE-S」;日本化藥公司製的「KAYABOND C-200S」、「KAYABOND C-100」、「KAYAHARD A-A」、「KAYAHARD A-B」、「KAYAHARD A-S」;三菱化學公司製的「EPICURE W」;住友精化公司製「DTDA」等。As the amine-based curing agent, one having one or more, preferably two or more amine groups in one molecule can be used. Examples of amine-based curing agents include aliphatic amines, polyether amines, alicyclic amines, aromatic amines, and the like. Among them, aromatic amines are preferred. The amine-based hardener is preferably a primary amine or a secondary amine, and more preferably a primary amine. Specific examples of the amine-based hardener include: 4,4'-methylenebis(2,6-dimethylaniline), 4,4'-diaminodiphenylmethane, 4,4' -Diaminodiphenyl terine, 3,3'-diaminodiphenyl terine, m-phenylenediamine, m-phenylenediamine, diethyltoluenediamine, 4,4'-diaminodiphenyl Ether, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4,4'-diaminobiphenyl, 3,3'-dihydroxybiphenyl Aniline, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 3,3-dimethyl-5,5-diethyl-4,4-diphenylmethanediamine, 2, 2-bis(4-aminophenyl)propane, 2,2-bis(4-(4-aminophenoxy)phenyl)propane, 1,3-bis(3-aminophenoxy)benzene , 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 4,4'-bis(4-aminophenoxy)biphenyl , bis(4-(4-aminophenoxy)phenyl)sine, bis(4-(3-aminophenoxy)phenyl)sine, etc. Examples of commercially available amine-based hardeners include "SEIKACURE-S" manufactured by SEIKA; "KAYABOND C-200S", "KAYABOND C-100", "KAYAHARD A-A", and "KAYAHARD" manufactured by Nippon Kayaku Co., Ltd. A-B", "KAYAHARD A-S"; "EPICURE W" made by Mitsubishi Chemical Corporation; "DTDA" made by Sumitomo Seika Co., Ltd., etc.
作為苯并噁嗪系硬化劑的具體例,可舉出JFE化學公司製的「JBZ-OP100D」、「ODA-BOZ」;昭和高分子公司製的「HFB2006M」;四國化成工業公司製的「P-d」、「F-a」等。Specific examples of benzoxazine-based hardeners include "JBZ-OP100D" and "ODA-BOZ" manufactured by JFE Chemical Co., Ltd.; "HFB2006M" manufactured by Showa Polymer Co., Ltd.; " P-d", "F-a", etc.
作為氰酸酯系硬化劑,可舉出例如:雙酚A二氰酸酯、多酚氰酸酯(低聚(3-亞甲基-1,5-伸苯基氰酸酯))、4,4'-亞甲基雙(2,6-二甲基苯基氰酸酯)、4,4'-亞乙基二苯基二氰酸酯、六氟雙酚A二氰酸酯、2,2-雙(4-氰酸酯基)苯基丙烷、1,1-雙(4-氰酸酯基苯基甲烷)、雙(4-氰酸酯基-3,5-二甲基苯基)甲烷、1,3-雙(4-氰酸酯基苯基-1-(甲基亞乙基))苯、雙(4-氰酸酯基苯基)硫醚和雙(4-氰酸酯基苯基)醚等的二官能氰酸酯樹脂;由苯酚酚醛清漆樹脂和甲酚酚醛清漆樹脂等所衍生的多官能氰酸酯樹脂;這些氰酸酯樹脂的一部分三嗪化而得的預聚物等。作為氰酸酯系硬化劑的具體例,可舉出Lonza Japan公司製的「PT30」及「PT60」(均為苯酚酚醛清漆型多官能氰酸酯樹脂)、「BA230」、「BA230S75」(雙酚A二氰酸酯的一部分或全部進行三嗪化而形成三聚體而得到的預聚物)等。Examples of the cyanate-based hardener include bisphenol A dicyanate, polyphenol cyanate (oligo(3-methylene-1,5-phenylene cyanate)), 4 ,4'-methylene bis(2,6-dimethylphenyl cyanate), 4,4'-ethylene diphenyl dicyanate, hexafluorobisphenol A dicyanate, 2 , 2-bis(4-cyanato)phenylpropane, 1,1-bis(4-cyanatophenylmethane), bis(4-cyanato-3,5-dimethylbenzene) methyl)methane, 1,3-bis(4-cyanatophenyl-1-(methylethylene))benzene, bis(4-cyanatophenyl)sulfide and bis(4-cyano) Difunctional cyanate ester resins such as acid ester phenyl) ether; multifunctional cyanate ester resins derived from phenol novolak resin and cresol novolac resin; some of these cyanate ester resins are obtained by triazinization prepolymers, etc. Specific examples of cyanate-based hardeners include "PT30" and "PT60" manufactured by Lonza Japan (both are phenol novolac-type polyfunctional cyanate ester resins), "BA230", and "BA230S75" (dual A prepolymer obtained by triazinating part or all of phenol A dicyanate to form a trimer), etc.
作為硫醇系硬化劑,可舉出例如三羥甲基丙烷三(3-巰基丙酸酯)、季戊四醇四(3-巰基丁酸酯)、三(3-巰基丙基)異氰脲酸酯等。Examples of thiol-based hardeners include trimethylolpropane tris(3-mercaptopropionate), pentaerythritol tetrakis(3-mercaptobutyrate), and tris(3-mercaptopropyl)isocyanurate. wait.
(F)其他硬化劑的活性基當量優選為50g/eq.~3000g/eq.,更優選為100g/eq.~1000g/eq.,進一步優選為100g/eq.~500g/eq.,特別優選為100g/eq.~300g/eq.。活性基當量表示每1當量活性基的硬化劑的質量。(F) The active group equivalent of other hardeners is preferably 50g/eq. to 3000g/eq., more preferably 100g/eq. to 1000g/eq., further preferably 100g/eq. to 500g/eq., and particularly preferably It is 100g/eq.~300g/eq.. The active group equivalent represents the mass of the hardener per 1 equivalent of active group.
對於環氧樹脂與硬化劑的量比,即「(B)成分」與「(C)成分和(F)成分」的量比而言,將用(B)成分的不揮發成分的質量除以環氧當量而得到的值全部相加而得到的值記為a、將用(C)成分的不揮發成分的質量除以活性酯基當量而得到的值全部相加而得到的值記為b、並將用(F)成分的不揮發成分的質量除以活性基當量而得到的值全部相加而得到的值記為c時,(b+c)/a優選為1.0以上,更優選為1.01以上,進一步優選為1.1或1.10以上,進一步更優選為1.15以上,特別優選為1.2以上,另外,優選為2.0以下,更優選為1.75以下,進一步優選為1.5以下,進一步更優選為1.4或1.40以下,特別優選為1.35以下。通過使環氧樹脂與硬化劑的量比在上述範圍內,能容易地獲得本發明的效果。For the mass ratio of the epoxy resin and the hardener, that is, the mass ratio of "component (B)" to "component (C) and component (F)", divide the mass of the non-volatile component of component (B) by The value obtained by adding all the epoxy equivalents is designated as a. The value obtained by dividing the mass of the non-volatile component of component (C) by the active ester group equivalent is added together and designated as b. , and when the value obtained by dividing the mass of the non-volatile component of the component (F) by the active group equivalent is added together and the value obtained is expressed as c, (b+c)/a is preferably 1.0 or more, and more preferably 1.01 or more, more preferably 1.1 or 1.10 or more, still more preferably 1.15 or more, particularly preferably 1.2 or more, and preferably 2.0 or less, more preferably 1.75 or less, even more preferably 1.5 or less, still more preferably 1.4 or 1.40 below, and particularly preferably below 1.35. By setting the amount ratio of the epoxy resin to the hardener within the above range, the effects of the present invention can be easily obtained.
對於樹脂組成物中的(F)其他硬化劑的含量而言,將樹脂組成物中的不揮發成分設為100質量%時,可以為0質量%,可以大於0質量%,優選為0.01質量%以上,更優選為0.1質量%以上,特別優選為1.0質量%以上,優選為20質量%以下,更優選為10質量%以下,特別優選為5質量%以下。Regarding the content of (F) other hardeners in the resin composition, when the non-volatile component in the resin composition is 100 mass %, it may be 0 mass %, may be greater than 0 mass %, and is preferably 0.01 mass %. Above, it is more preferably 0.1% by mass or more, particularly preferably 1.0% by mass or more, preferably 20% by mass or less, more preferably 10% by mass or less, and particularly preferably 5% by mass or less.
對於樹脂組成物中的(F)其他硬化劑的含量而言,將樹脂組成物中的樹脂成分設為100質量%時,可以為0質量%,可以大於0質量%,優選為0.1質量%以上,更優選為1.0質量%以上,特別優選為4.0質量%以上,優選為50質量%以下,更優選為20質量%以下,特別優選為10質量%以下。Regarding the content of (F) other hardeners in the resin composition, when the resin component in the resin composition is 100 mass %, it may be 0 mass % or more than 0 mass %, preferably 0.1 mass % or more. , more preferably 1.0 mass% or more, particularly preferably 4.0 mass% or more, preferably 50 mass% or less, more preferably 20 mass% or less, particularly preferably 10 mass% or less.
<(G)硬化促進劑> 對於本發明的樹脂組成物而言,作為任選成分,有時包含(G)硬化促進劑。 <(G) Hardening accelerator> The resin composition of the present invention may contain (G) a hardening accelerator as an optional component.
作為硬化促進劑,可舉出例如磷系硬化促進劑、脲系硬化促進劑、胍系硬化促進劑、咪唑系硬化促進劑、金屬系硬化促進劑、胺系硬化促進劑等。(G)硬化促進劑可以單獨使用一種,也可組合使用兩種以上。Examples of the hardening accelerator include phosphorus-based hardening accelerators, urea-based hardening accelerators, guanidine-based hardening accelerators, imidazole-based hardening accelerators, metal-based hardening accelerators, and amine-based hardening accelerators. (G) Hardening accelerator may be used individually by 1 type, or in combination of 2 or more types.
作為磷系硬化促進劑,可舉出例如:四丁基鏻溴化物、四丁基鏻氯化物、四丁基鏻乙酸鹽、四丁基鏻癸酸鹽、四丁基鏻月桂酸鹽、雙(四丁基鏻)均苯四酸鹽、四丁基鏻氫六氫化鄰苯二甲酸鹽、四丁基鏻2,6-雙[(2-羥基-5-甲基苯基)甲基]-4-甲基苯酚鹽、二叔丁基甲基鏻四苯基硼酸鹽等的脂肪族鏻鹽;甲基三苯基鏻溴化物、乙基三苯基鏻溴化物、丙基三苯基鏻溴化物、丁基三苯基鏻溴化物、苄基三苯基鏻氯化物、四苯基鏻溴化物、對甲苯基三苯基鏻四對甲苯基硼酸鹽、四苯基鏻四苯基硼酸鹽、四苯基鏻四對甲苯基硼酸鹽、三苯基乙基鏻四苯基硼酸鹽、三(3-甲基苯基)乙基鏻四苯基硼酸鹽、三(2-甲氧基苯基)乙基鏻四苯基硼酸鹽、(4-甲基苯基)三苯基鏻硫氰酸鹽、四苯基鏻硫氰酸鹽、丁基三苯基鏻硫氰酸鹽等的芳族鏻鹽;三苯基膦-三苯基硼烷等的芳族膦-硼烷複合物;三苯基膦-對苯醌加成反應物等的芳族膦-醌加成反應物;三丁基膦、三叔丁基膦、三辛基膦、二叔丁基(2-丁烯基)膦、二叔丁基(3-甲基-2-丁烯基)膦、三環己基膦等的脂肪族膦;二丁基苯基膦、二叔丁基苯基膦、甲基二苯基膦、乙基二苯基膦、丁基二苯基膦、二苯基環己基膦、三苯基膦、三鄰甲苯基膦、三間甲苯基膦、三對甲苯基膦、三(4-乙基苯基)膦、三(4-丙基苯基)膦、三(4-異丙基苯基)膦、三(4-丁基苯基)膦、三(4-叔丁基苯基)膦、三(2,4-二甲基苯基)膦、三(2,5-二甲基苯基)膦、三(2,6-二甲基苯基)膦、三(3,5-二甲基苯基)膦、三(2,4,6-三甲基苯基)膦、三(2,6-二甲基-4-乙氧基苯基)膦、三(2-甲氧基苯基)膦、三(4-甲氧基苯基)膦、三(4-乙氧基苯基)膦、三(4-叔丁氧基苯基)膦、二苯基-2-吡啶基膦、1,2-雙(二苯基膦)乙烷、1,3-雙(二苯基膦)丙烷、1,4-雙(二苯基膦)丁烷、1,2-雙(二苯基膦)乙炔、2,2'-雙(二苯基膦)二苯基醚等的芳族膦等。Examples of the phosphorus-based hardening accelerator include tetrabutylphosphonium bromide, tetrabutylphosphonium chloride, tetrabutylphosphonium acetate, tetrabutylphosphonium decanoate, tetrabutylphosphonium laurate, bis (Tetrabutylphosphonium)pyromellitate, tetrabutylphosphonium hydrohexahydrophthalate, tetrabutylphosphonium 2,6-bis[(2-hydroxy-5-methylphenyl)methyl Aliphatic phosphonium salts such as ]-4-methylphenolate, di-tert-butylmethylphosphonium tetraphenylborate; methyltriphenylphosphonium bromide, ethyltriphenylphosphonium bromide, propyltriphenylphosphonium Bromide, butyltriphenylphosphonium bromide, benzyltriphenylphosphonium chloride, tetraphenylphosphonium bromide, p-tolyltriphenylphosphonium tetra-p-tolylborate, tetraphenylphosphonium tetraphenylborate Salt, tetraphenylphosphonium tetraphenylborate, triphenylethylphosphonium tetraphenylborate, tris(3-methylphenyl)ethylphosphonium tetraphenylborate, tris(2-methoxy) Phenyl)ethylphosphonium tetraphenylborate, (4-methylphenyl)triphenylphosphonium thiocyanate, tetraphenylphosphonium thiocyanate, butyltriphenylphosphonium thiocyanate, etc. Aromatic phosphonium salts; aromatic phosphine-borane complexes such as triphenylphosphine-triphenylborane; aromatic phosphine-quinone addition reactants such as triphenylphosphine-p-benzoquinone addition reactants; Tributylphosphine, tri-tert-butylphosphine, trioctylphosphine, di-tert-butyl(2-butenyl)phosphine, di-tert-butyl(3-methyl-2-butenyl)phosphine, tricyclohexyl Aliphatic phosphine such as phosphine; dibutylphenylphosphine, di-tert-butylphenylphosphine, methyldiphenylphosphine, ethyldiphenylphosphine, butyldiphenylphosphine, diphenylcyclohexylphosphine, Triphenylphosphine, tri-o-tolylphosphine, tri-m-tolylphosphine, tri-p-tolylphosphine, tris(4-ethylphenyl)phosphine, tris(4-propylphenyl)phosphine, tris(4-isopropyl) phenyl)phosphine, tris(4-butylphenyl)phosphine, tris(4-tert-butylphenyl)phosphine, tris(2,4-dimethylphenyl)phosphine, tris(2,5-di Methylphenyl)phosphine, tris(2,6-dimethylphenyl)phosphine, tris(3,5-dimethylphenyl)phosphine, tris(2,4,6-trimethylphenyl)phosphine , tris(2,6-dimethyl-4-ethoxyphenyl)phosphine, tris(2-methoxyphenyl)phosphine, tris(4-methoxyphenyl)phosphine, tris(4-ethyl) Oxyphenyl)phosphine, tris(4-tert-butoxyphenyl)phosphine, diphenyl-2-pyridylphosphine, 1,2-bis(diphenylphosphine)ethane, 1,3-bis( Diphenylphosphine)propane, 1,4-bis(diphenylphosphine)butane, 1,2-bis(diphenylphosphine)acetylene, 2,2'-bis(diphenylphosphine)diphenyl ether Aromatic phosphines, etc.
作為脲系硬化促進劑,可舉出例如:1,1-二甲基脲;1,1,3-三甲基脲、3-乙基-1,1-二甲基脲、3-環己基-1,1-二甲基脲、3-環辛基-1,1-二甲基脲等的脂肪族二甲基脲;3-苯基-1,1-二甲基脲、3-(4-氯苯基)-1,1-二甲基脲、3-(3,4-二氯苯基)-1,1-二甲基脲、3-(3-氯-4-甲基苯基)-1,1-二甲基脲、3-(2-甲基苯基)-1,1-二甲基脲、3-(4-甲基苯基)-1,1-二甲基脲、3-(3,4-二甲基苯基)-1,1-二甲基脲、3-(4-異丙基苯基)-1,1-二甲基脲、3-(4-甲氧基苯基)-1,1-二甲基脲、3-(4-硝基苯基)-1,1-二甲基脲、3-[4-(4-甲氧基苯氧基)苯基]-1,1-二甲基脲、3-[4-(4-氯苯氧基)苯基]-1,1-二甲基脲、3-[3-(三氟甲基)苯基]-1,1-二甲基脲、N,N-(1,4-伸苯基)雙(N',N'-二甲基脲)、N,N-(4-甲基-1,3-伸苯基)雙(N',N'-二甲基脲)〔甲苯雙二甲基脲〕等的芳族二甲基脲等。Examples of urea-based hardening accelerators include: 1,1-dimethylurea; 1,1,3-trimethylurea, 3-ethyl-1,1-dimethylurea, and 3-cyclohexyl -aliphatic dimethylureas such as 1,1-dimethylurea and 3-cyclooctyl-1,1-dimethylurea; 3-phenyl-1,1-dimethylurea, 3-( 4-Chlorophenyl)-1,1-dimethylurea, 3-(3,4-dichlorophenyl)-1,1-dimethylurea, 3-(3-chloro-4-methylbenzene) base)-1,1-dimethylurea, 3-(2-methylphenyl)-1,1-dimethylurea, 3-(4-methylphenyl)-1,1-dimethyl Urea, 3-(3,4-dimethylphenyl)-1,1-dimethylurea, 3-(4-isopropylphenyl)-1,1-dimethylurea, 3-(4 -Methoxyphenyl)-1,1-dimethylurea, 3-(4-nitrophenyl)-1,1-dimethylurea, 3-[4-(4-methoxyphenoxy base)phenyl]-1,1-dimethylurea, 3-[4-(4-chlorophenoxy)phenyl]-1,1-dimethylurea, 3-[3-(trifluoromethyl base)phenyl]-1,1-dimethylurea, N,N-(1,4-phenyl)bis(N',N'-dimethylurea), N,N-(4-methyl Aromatic dimethylureas such as methyl-1,3-phenyl)bis(N',N'-dimethylurea) [toluene bisdimethylurea], etc.
作為胍系硬化促進劑,可舉出例如:雙氰胺、1-甲基胍、1-乙基胍、1-環己基胍、1-苯基胍、1-(鄰甲苯基)胍、二甲基胍、二苯基胍、三甲基胍、四甲基胍、五甲基胍、1,5,7-三氮雜雙環[4.4.0]癸-5-烯、7-甲基-1,5,7-三氮雜雙環[4.4.0]癸-5-烯、1-甲基雙胍、1-乙基雙胍、1-正丁基雙胍、1-正十八烷基雙胍、1,1-二甲基雙胍、1,1-二乙基雙胍、1-環己基雙胍、1-烯丙基雙胍、1-苯基雙胍、1-(鄰甲苯基)雙胍等。Examples of the guanidine-based hardening accelerator include dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, and dicyandiamide. Methylguanidine, diphenylguanidine, trimethylguanidine, tetramethylguanidine, pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl- 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 1-methylbiguanide, 1-ethylbiguanide, 1-n-butylbiguanide, 1-n-octadecylbiguanide, 1 , 1-dimethylbiguanide, 1,1-diethylbiguanide, 1-cyclohexylbiguanide, 1-allylbiguanide, 1-phenylbiguanide, 1-(o-tolyl)biguanide, etc.
作為咪唑系硬化促進劑,可舉出例如:2-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、1,2-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑鎓偏苯三酸鹽、1-氰基乙基-2-苯基咪唑鎓偏苯三酸鹽、2,4-二胺基-6-[2'-甲基咪唑基-(1') ]-乙基-均三嗪、2,4-二胺基-6-[2'-十一烷基咪唑基-(1') ]-乙基-均三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1') ]-乙基-均三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1') ]-乙基-均三嗪異氰脲酸加成物、2-苯基咪唑異氰脲酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑、1-十二烷基-2-甲基-3-苄基咪唑鎓氯化物、2-甲基咪唑啉、2-苯基咪唑啉等咪唑化合物及咪唑化合物與環氧樹脂的加合物。Examples of the imidazole-based hardening accelerator include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, and 2-ethyl-4- Methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methyl Imidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2- Ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl- 2-Phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamine Base-6-[2'-Undecyl imidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methyl Imidazolyl-(1') ]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1') ]-ethyl-s-triazine isocyanuride Acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2,3-Dihydro-1H-pyrrolo[1,2-a]benzimidazole, 1-dodecyl-2-methyl-3-benzylimidazolium chloride, 2-methylimidazoline, Imidazole compounds such as 2-phenylimidazoline and adducts of imidazole compounds and epoxy resins.
作為咪唑系硬化促進劑,可使用市售品,可舉出例如四國化成工業公司製的「1B2PZ」、「2MZA-PW」、「2PHZ-PW」、三菱化學公司製的「P200-H50」等。As the imidazole-based hardening accelerator, commercially available products can be used, and examples thereof include "1B2PZ", "2MZA-PW", and "2PHZ-PW" manufactured by Shikoku Chemical Industry Co., Ltd., and "P200-H50" manufactured by Mitsubishi Chemical Corporation. wait.
作為金屬系硬化促進劑,可舉出例如鈷、銅、鋅、鐵、鎳、錳、錫等金屬的有機金屬錯合物或有機金屬鹽。作為有機金屬錯合物的具體例子,可舉出:乙醯丙酮鈷(II)、乙醯丙酮鈷(III)等有機鈷錯合物、乙醯丙酮銅(II)等有機銅錯合物、乙醯丙酮鋅(II)等有機鋅錯合物、乙醯丙酮鐵(III)等有機鐵錯合物、乙醯丙酮鎳(II)等有機鎳錯合物、乙醯丙酮錳(II)等有機錳錯合物等。作為有機金屬鹽,可舉出例如辛酸鋅、辛酸錫、環烷酸鋅、環烷酸鈷、硬脂酸錫、硬脂酸鋅等。Examples of metal-based hardening accelerators include organic metal complexes or organic metal salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin. Specific examples of the organic metal complex include organic cobalt complexes such as cobalt acetyl acetonate (II) and cobalt acetyl acetonate (III), organic copper complexes such as copper acetyl acetonate (II), Organic zinc complexes such as zinc acetyl acetonate (II), organic iron complexes such as iron acetyl acetonate (III), organic nickel complexes such as nickel acetyl acetonate, manganese acetyl acetonate (II), etc. Organic manganese complexes, etc. Examples of organic metal salts include zinc octoate, tin octoate, zinc naphthenate, cobalt naphthenate, tin stearate, zinc stearate, and the like.
作為胺系硬化促進劑,可舉出例如三乙基胺、三丁基胺等三烷基胺、4-二甲基胺基吡啶、苄基二甲基胺、2,4,6-三(二甲基胺基甲基)苯酚、1,8-二氮雜雙環(5,4,0)-十一碳烯等。Examples of the amine-based hardening accelerator include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris( Dimethylaminomethyl)phenol, 1,8-diazabicyclo(5,4,0)-undecene, etc.
作為胺系硬化促進劑,可使用市售品,可舉出例如味之素精細化學公司(Ajinomoto Fine-Techno Co.,Inc.)製的「MY-25」等。As the amine-based hardening accelerator, commercially available products can be used, and examples thereof include "MY-25" manufactured by Ajinomoto Fine-Techno Co., Inc. and the like.
樹脂組成物中的(G)硬化促進劑的含量沒有特別限制,將樹脂組成物中的不揮發成分設為100質量%時,優選為15質量%以下,更優選為10質量%以下,進一步優選為5質量%以下,特別優選為3質量%以下。樹脂組成物中的(G)硬化促進劑的含量的下限沒有特別限制,將樹脂組成物中的不揮發成分設為100質量%時,例如可以為0質量%以上、0.001質量%以上、0.01質量%以上、0.1質量%以上、0.5質量%以上等。The content of the (G) hardening accelerator in the resin composition is not particularly limited. When the non-volatile component in the resin composition is 100% by mass, it is preferably 15% by mass or less, more preferably 10% by mass or less, and still more preferably It is 5 mass % or less, and it is especially preferable that it is 3 mass % or less. The lower limit of the content of the (G) hardening accelerator in the resin composition is not particularly limited. When the non-volatile component in the resin composition is 100% by mass, it may be, for example, 0% by mass or more, 0.001% by mass or more, or 0.01% by mass. % or more, 0.1 mass% or more, 0.5 mass% or more, etc.
<(H)其他添加劑> 對於本發明的樹脂組成物而言,作為不揮發成分,可以進一步包含任選的添加劑。作為這樣的添加劑,可舉出例如過氧化物系自由基聚合起始劑、偶氮系自由基聚合起始劑等自由基聚合起始劑;酚系硬化劑(苯酚系硬化劑)、萘酚系硬化劑、酸酐系硬化劑、硫醇系硬化劑、苯并噁嗪系硬化劑、氰酸酯系硬化劑、碳二亞胺系硬化劑、咪唑系硬化劑等的除活性酯化合物以外的環氧硬化劑;苯氧樹脂、聚乙烯醇縮醛樹脂、聚烯烴樹脂、聚碸樹脂、聚醚碸樹脂、聚苯醚樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚酯樹脂等熱塑性樹脂;橡膠粒子等有機填充材料;有機銅化合物、有機鋅化合物、有機鈷化合物等有機金屬化合物;酞菁藍、酞菁綠、碘綠、重氮黃、結晶紫、氧化鈦、炭黑等著色劑;對苯二酚、鄰苯二酚、連苯三酚、吩噻嗪等阻聚劑;聚矽氧系調平劑、丙烯酸聚合物系調平劑等調平劑;Benton、蒙脫石等增稠劑;聚矽氧系消泡劑、丙烯酸系消泡劑、氟系消泡劑、乙烯基樹脂系消泡劑等消泡劑;苯并三唑系紫外線吸收劑等紫外線吸收劑;脲矽烷等黏接性提高劑;三唑系密合性賦予劑、四唑系密合性賦予劑、三嗪系密合性賦予劑等密合性賦予劑;受阻酚系抗氧化劑、受阻胺系抗氧化劑等抗氧化劑;茋衍生物等螢光增白劑;氟系界面活性劑、聚矽氧系界面活性劑等界面活性劑;磷系阻燃劑(例如磷酸酯化合物、磷腈化合物、次膦酸化合物、紅磷)、氮系阻燃劑(例如硫酸三聚氰胺)、鹵素系阻燃劑、無機系阻燃劑(例如三氧化銻)等阻燃劑;磷酸酯系分散劑、聚氧化烯系分散劑、炔系分散劑、聚矽氧系分散劑、陰離子性分散劑、陽離子性分散劑等分散劑;硼酸酯系穩定劑、鈦酸酯系穩定劑、鋁酸酯系穩定劑、鋯酸酯系穩定劑、異氰酸酯系穩定劑、羧酸系穩定劑、羧酸酐系穩定劑等穩定劑等。(H)其他添加劑可以單獨使用一種,也可以以任意的比率組合使用兩種以上。(H)其他添加劑的含量可由發明所屬技術領域中具有通常知識者適當設定。 <(H)Other additives> The resin composition of the present invention may further contain optional additives as non-volatile components. Examples of such additives include radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; phenol-based hardeners (phenol-based hardeners), naphthols, etc. Hardeners, acid anhydride-based hardeners, thiol-based hardeners, benzoxazine-based hardeners, cyanate ester-based hardeners, carbodiimide-based hardeners, imidazole-based hardeners, etc., other than active ester compounds Epoxy hardener; phenoxy resin, polyvinyl acetal resin, polyolefin resin, polyester resin, polyether resin, polyphenylene ether resin, polycarbonate resin, polyether ether ketone resin, polyester resin and other thermoplastics Resins; organic fillers such as rubber particles; organic metal compounds such as organic copper compounds, organic zinc compounds, and organic cobalt compounds; colorings such as phthalocyanine blue, phthalocyanine green, iodine green, diazo yellow, crystal violet, titanium oxide, carbon black, etc. Polymerization inhibitors such as hydroquinone, catechol, pyrogallol, and phenothiazine; leveling agents such as polysiloxane leveling agents and acrylic polymer leveling agents; Benton, montmorillonite, etc. and other thickeners; defoaming agents such as polysilicone-based defoaming agents, acrylic-based defoaming agents, fluorine-based defoaming agents, and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based UV absorbers; Adhesion improving agents such as urea silane; adhesion-imparting agents such as triazole-based adhesion-imparting agents, tetrazole-based adhesion-imparting agents, and triazine-based adhesion-imparting agents; hindered phenol-based antioxidants, hindered amines Antioxidants such as antioxidants; fluorescent whitening agents such as stilbene derivatives; surfactants such as fluorine-based surfactants and polysiloxane-based surfactants; phosphorus-based flame retardants (such as phosphate ester compounds, phosphazene compounds, Phosphinic acid compounds, red phosphorus), nitrogen-based flame retardants (such as melamine sulfate), halogen-based flame retardants, inorganic-based flame retardants (such as antimony trioxide) and other flame retardants; phosphate ester dispersants, polyoxide Ethylene dispersants, acetylenic dispersants, polysiloxane dispersants, anionic dispersants, cationic dispersants and other dispersants; borate ester stabilizers, titanate ester stabilizers, aluminate ester stabilizers , zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, carboxylic anhydride-based stabilizers and other stabilizers. (H) Other additives may be used alone or in combination of two or more at any ratio. (H) The content of other additives can be appropriately set by those with ordinary knowledge in the technical field to which the invention belongs.
<(K)有機溶劑> 對於本發明的樹脂組成物而言,除了含有上述的不揮發成分以外,作為揮發性成分,有時進一步含有任選的有機溶劑。作為(K)有機溶劑,可適當使用公知的有機溶劑,其種類沒有特別限制。作為(K)有機溶劑,可舉出例如丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑;乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異丁酯、乙酸異戊酯、丙酸甲酯、丙酸乙酯、γ-丁內酯等酯系溶劑;四氫吡喃、四氫呋喃、1,4-二噁烷、二乙醚、二異丙基醚、二丁基醚、二苯基醚等醚系溶劑;甲醇、乙醇、丙醇、丁醇、乙二醇等醇系溶劑;乙酸2-乙氧基乙酯、丙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二乙二醇乙基醚乙酸酯(ethyl diglycol acetate)、γ-丁內酯、甲氧基丙酸甲酯等醚酯系溶劑;乳酸甲酯、乳酸乙酯、2-羥基異丁酸甲酯等酯醇系溶劑;2-甲氧基丙醇、2-甲氧基乙醇、2-乙氧基乙醇、丙二醇單甲基醚、二乙二醇單丁基醚(丁基卡必醇)等醚醇系溶劑;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯烷酮等醯胺系溶劑;二甲基亞碸等亞碸系溶劑;乙腈、丙腈等腈系溶劑;己烷、環戊烷、環己烷、甲基環己烷等脂肪族烴系溶劑;苯、甲苯、二甲苯、乙基苯、三甲基苯等芳烴系溶劑等。(K)有機溶劑可以單獨使用一種,也可以以任意的比率組合使用兩種以上。 <(K) Organic solvent> The resin composition of the present invention may further contain an optional organic solvent as a volatile component in addition to the non-volatile components described above. As (K) the organic solvent, a known organic solvent can be used appropriately, and the type thereof is not particularly limited. Examples of (K) organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; methyl acetate, ethyl acetate, butyl acetate, and isobutyl acetate. , isoamyl acetate, methyl propionate, ethyl propionate, γ-butyrolactone and other ester solvents; tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, Ether solvents such as dibutyl ether and diphenyl ether; alcohol solvents such as methanol, ethanol, propanol, butanol, and ethylene glycol; 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, Ether ester solvents such as diethylene glycol monoethyl ether acetate, diethylene glycol ethyl ether acetate (ethyl diglycol acetate), γ-butyrolactone, methyl methoxypropionate, etc.; methyl lactate , ethyl lactate, methyl 2-hydroxyisobutyrate and other ester alcohol solvents; 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol Ether alcohol solvents such as alcohol monobutyl ether (butylcarbitol); N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone and other solvents Amine solvents; dimethyl styrene and other teresine solvents; acetonitrile, propionitrile and other nitrile solvents; hexane, cyclopentane, cyclohexane, methylcyclohexane and other aliphatic hydrocarbon solvents; benzene, toluene , xylene, ethylbenzene, trimethylbenzene and other aromatic hydrocarbon solvents. (K) One type of organic solvent may be used alone, or two or more types may be used in combination at an arbitrary ratio.
一個實施方式中,(K)有機溶劑的含量沒有特別限制,將樹脂組成物中的全部成分設為100質量%時,例如可以為60質量%以下、40質量%以下、30質量%以下、20質量%以下、15質量%以下、10質量%以下等。In one embodiment, the content of the organic solvent (K) is not particularly limited. When all the components in the resin composition are 100% by mass, it may be, for example, 60% by mass or less, 40% by mass or less, 30% by mass or less, or 20% by mass. Mass% or less, 15 mass% or less, 10 mass% or less, etc.
<樹脂組成物的製造方法> 本發明的樹脂組成物例如可通過以下方式製造:向任意的製備容器中,以任意的順序和/或一部分或全部同時地添加(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂和(C)活性酯化合物、根據需要的(D)無機填充材料、根據需要的(E)自由基聚合性化合物、根據需要的(F)其他硬化劑、根據需要的(G)硬化促進劑、根據需要的(H)其他添加劑及根據需要的(K)有機溶劑,進行混合。另外,在添加各成分並進行混合的過程中,可適當設定溫度,可暫時地或始終地進行加熱和/或冷卻。另外,在添加並進行混合的過程中或該過程之後,例如,可使用混合機等攪拌裝置或振盪裝置對樹脂組成物進行攪拌或振盪,使其均勻分散。另外,可在攪拌或振盪的同時,在真空下等低壓條件下進行脫泡。 <Manufacturing method of resin composition> The resin composition of the present invention can be produced, for example, by adding (A) a styrene-based styrene having a weight average molecular weight of 10,000 or less to an arbitrary preparation container in an arbitrary order and/or partially or entirely simultaneously, and/or hydrogenating the resin composition of the present invention. Styrenic polymer, (B) epoxy resin and (C) active ester compound, if necessary (D) inorganic filler, if necessary (E) radically polymerizable compound, if necessary (F) other hardening agent, (G) hardening accelerator as needed, (H) other additives as needed and (K) organic solvent as needed, and mix. In addition, in the process of adding each component and mixing, the temperature can be set appropriately, and heating and/or cooling can be performed temporarily or continuously. In addition, during or after the addition and mixing, the resin composition can be stirred or shaken using a stirring device such as a mixer or an oscillating device to uniformly disperse the resin composition. In addition, defoaming can be performed under low-pressure conditions such as vacuum while stirring or shaking.
<樹脂組成物的特性> 本發明的樹脂組成物包含(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂和(C)活性酯化合物。通過使用這樣的樹脂組成物,能得到除膠渣處理後的耐裂紋性優異的硬化物,優選地,進而能得到在23℃等室溫或常溫區域及90℃等高溫環境中的任何環境下介電損耗角正切低、在室溫或常溫區域及高溫環境中的任何環境下相對介電常數低、玻璃轉移溫度高的硬化物。 <Characteristics of resin composition> The resin composition of the present invention contains (A) a styrenic and/or hydrogenated styrene polymer having a weight average molecular weight of 10,000 or less, (B) an epoxy resin, and (C) an active ester compound. By using such a resin composition, it is possible to obtain a cured product that is excellent in crack resistance after desmearing. Preferably, it is possible to obtain a cured product that can withstand any environment such as room temperature such as 23°C or normal temperature range and high temperature environment such as 90°C. It is a hardened material with low dielectric loss tangent, low relative dielectric constant and high glass transition temperature at room temperature or any environment in the normal temperature range or high temperature environment.
本發明的樹脂組成物的硬化物可具有能抑制除膠渣處理(粗糙化處理)後的裂紋的產生這樣的特徵。因此,一個實施方式中,如下述試驗例2那樣製作電路基板並進行除膠渣處理後,對電路基板的銅墊部100個進行了觀察時,裂紋優選可以為10個以下(10%以下)。The cured product of the resin composition of the present invention may have the characteristic of suppressing the occurrence of cracks after the desmearing process (roughening process). Therefore, in one embodiment, after the circuit board is produced and desmeared as in Test Example 2 below, when 100 copper pad portions of the circuit board are observed, the number of cracks is preferably 10 or less (10% or less). .
本發明的樹脂組成物的硬化物可具有即使在90℃等高溫環境下、介電損耗角正切(Df)也低這樣的特徵。因此,一個實施方式中,如下述試驗例1那樣、在5.8GHz、90℃的條件下進行測定時的樹脂組成物的硬化物的介電損耗角正切(Df)可成為優選0.020以下、0.010以下、更優選0.009以下、0.008以下、進一步優選0.007以下、0.006以下、特別優選0.005以下、0.004以下。The cured product of the resin composition of the present invention can have a characteristic that the dielectric loss tangent (Df) is low even in a high temperature environment such as 90°C. Therefore, in one embodiment, the dielectric loss tangent (Df) of the cured product of the resin composition when measured under the conditions of 5.8 GHz and 90°C as in Test Example 1 below can be preferably 0.020 or less and 0.010 or less. , more preferably 0.009 or less and 0.008 or less, further preferably 0.007 or less and 0.006 or less, particularly preferably 0.005 or less and 0.004 or less.
本發明的樹脂組成物的硬化物可具有即使在23℃等室溫或常溫下、介電損耗角正切(Df)也低這樣的特徵。因此,一個實施方式中,如下述試驗例1那樣、在5.8GHz、23℃的條件下進行測定時的樹脂組成物的硬化物的介電損耗角正切(Df)可成為優選0.020以下、0.010以下、更優選0.009以下、0.008以下、進一步優選0.007以下、0.006以下、進一步更優選0.005以下、0.004以下、特別優選0.003以下。The cured product of the resin composition of the present invention can have a characteristic that the dielectric loss tangent (Df) is low even at room temperature such as 23° C. or normal temperature. Therefore, in one embodiment, the dielectric loss tangent (Df) of the cured product of the resin composition when measured under the conditions of 5.8 GHz and 23°C as in Test Example 1 below can be preferably 0.020 or less and 0.010 or less. , more preferably 0.009 or less, 0.008 or less, further preferably 0.007 or less, 0.006 or less, still more preferably 0.005 or less, 0.004 or less, particularly preferably 0.003 or less.
本發明的樹脂組成物的硬化物可具有即使在90℃等高溫環境下、相對介電常數(Dk)也低這樣的特徵。因此,一個實施方式中,如下述試驗例1那樣、在5.8GHz、90℃的條件下進行測定時的樹脂組成物的硬化物的相對介電常數(Dk)可成為優選5.0以下、更優選4.0以下、進一步優選3.5以下,作為(D)無機填充材料含有中空二氧化矽的情況下,能進一步降低上述相對介電常數(Dk),可成為優選5.0以下、更優選4.0以下、進一步優選3.5以下、特別優選3.0以下。The cured product of the resin composition of the present invention can have a characteristic that the relative dielectric constant (Dk) is low even in a high temperature environment such as 90°C. Therefore, in one embodiment, the relative dielectric constant (Dk) of the cured product of the resin composition when measured under the conditions of 5.8 GHz and 90° C. as in Test Example 1 below is preferably 5.0 or less, more preferably 4.0. below, more preferably 3.5 or less. When the inorganic filler (D) contains hollow silica, the above-mentioned relative dielectric constant (Dk) can be further reduced to preferably 5.0 or less, more preferably 4.0 or less, still more preferably 3.5 or less. , particularly preferably 3.0 or less.
本發明的樹脂組成物的硬化物可具有即使在23℃等室溫或常溫下、相對介電常數(Dk)也低這樣的特徵。因此,一個實施方式中,如下述試驗例1那樣、在5.8GHz、23℃的條件下進行測定時的樹脂組成物的硬化物的相對介電常數(Dk)可成為優選5.0以下、更優選4.0以下、進一步優選3.5以下,作為(D)無機填充材料含有中空二氧化矽的情況下,能進一步降低上述相對介電常數(Dk),可成為優選5.0以下、更優選4.0以下、進一步優選3.5以下、特別優選3.0以下。The cured product of the resin composition of the present invention may have a characteristic that the relative dielectric constant (Dk) is low even at room temperature such as 23° C. or normal temperature. Therefore, in one embodiment, the relative dielectric constant (Dk) of the cured product of the resin composition when measured under the conditions of 5.8 GHz and 23° C. as in Test Example 1 below is preferably 5.0 or less, more preferably 4.0. below, more preferably 3.5 or less. When the inorganic filler (D) contains hollow silica, the above-mentioned relative dielectric constant (Dk) can be further reduced to preferably 5.0 or less, more preferably 4.0 or less, still more preferably 3.5 or less. , particularly preferably 3.0 or less.
本發明的樹脂組成物的硬化物可具有玻璃轉移溫度高這樣的特徵。因此,一個實施方式中,如下述試驗例3那樣、在190℃下進行90分鐘熱硬化時的硬化物的玻璃轉移溫度(Tg)優選大於135℃,更優選為140℃以上,進一步優選為150℃以上,進一步更優選為153℃以上。上限沒有特別限制,可以為200℃以下等,例如,在作為(A)成分使用氫化苯乙烯系聚合物的情況下,所述玻璃轉移溫度可符合條件。The cured product of the resin composition of the present invention may have a characteristic that the glass transition temperature is high. Therefore, in one embodiment, as in Test Example 3 below, the glass transition temperature (Tg) of the cured product when thermally cured at 190°C for 90 minutes is preferably higher than 135°C, more preferably 140°C or higher, and even more preferably 150°C. °C or above, more preferably 153°C or above. The upper limit is not particularly limited and may be 200° C. or lower. For example, when a hydrogenated styrenic polymer is used as the component (A), the glass transition temperature may meet the conditions.
<樹脂組成物的用途> 本發明的樹脂組成物可作為絕緣用途的樹脂組成物、尤其是用於形成絕緣層的樹脂組成物而合適地使用。具體而言,可合適地用作:用於形成「供形成導體層(所述導體層形成於絕緣層上,所述導體層包括再配線層)用的該絕緣層」的樹脂組成物(供形成導體層用的絕緣層形成用樹脂組成物)。另外,在後述的印刷配線板中,可合適地用作:用於形成印刷配線板的絕緣層的樹脂組成物(印刷配線板的絕緣層形成用樹脂組成物)。本發明的樹脂組成物還可在樹脂片材、預浸料等片狀層合材料、阻焊劑、底部填充材料、黏晶材料、半導體密封材料、填充樹脂、部件埋入樹脂等需要樹脂組成物的用途中廣泛地使用。 <Applications of resin composition> The resin composition of the present invention can be suitably used as a resin composition for insulating purposes, particularly a resin composition for forming an insulating layer. Specifically, it can be suitably used as: a resin composition for forming "the insulating layer for forming a conductor layer formed on an insulating layer including a rewiring layer" Resin composition for forming an insulating layer for forming a conductor layer). In addition, in a printed wiring board described below, it can be suitably used as a resin composition for forming an insulating layer of a printed wiring board (a resin composition for forming an insulating layer of a printed wiring board). The resin composition of the present invention can also be used in resin sheets, prepregs and other sheet-like laminate materials, solder resists, underfill materials, die bonding materials, semiconductor sealing materials, filling resins, component embedding resins, etc. where the resin composition is required widely used in applications.
另外,例如,在經過以下的(1)~(6)步驟來製造半導體晶片封裝的情況下,本發明的樹脂組成物也可合適地用作:作為供形成再配線層用的絕緣層的再配線形成層用的樹脂組成物(再配線形成層形成用的樹脂組成物),及用於密封半導體晶片的樹脂組成物(半導體晶片密封用的樹脂組成物)。在製造半導體晶片封裝時,可在密封層上進一步形成再配線層。 (1)在基材上層合臨時固定膜的步驟, (2)將半導體晶片臨時固定在臨時固定膜上的步驟, (3)在半導體晶片上形成密封層的步驟, (4)將基材及臨時固定膜從半導體晶片剝離的步驟, (5)在半導體晶片的剝離了基材及臨時固定膜的面上,形成作為絕緣層的再配線形成層的步驟,和 (6)在再配線形成層上,形成作為導體層的再配線層的步驟。 In addition, for example, when a semiconductor wafer package is manufactured through the following steps (1) to (6), the resin composition of the present invention can also be suitably used as an insulating layer for forming a rewiring layer. A resin composition for wiring forming layers (resin composition for forming wiring forming layers), and a resin composition for sealing semiconductor wafers (resin composition for sealing semiconductor wafers). When manufacturing the semiconductor chip package, a rewiring layer may be further formed on the sealing layer. (1) The step of laminating the temporary fixing film on the base material, (2) The step of temporarily fixing the semiconductor wafer on the temporary fixing film, (3) The step of forming a sealing layer on the semiconductor wafer, (4) The step of peeling the base material and the temporary fixing film from the semiconductor wafer, (5) The step of forming a rewiring formation layer as an insulating layer on the surface of the semiconductor wafer from which the base material and the temporary fixing film are peeled off, and (6) A step of forming a rewiring layer as a conductor layer on the rewiring forming layer.
另外,本發明的樹脂組成物可形成部件埋入性良好的絕緣層,因此,也可合適地應用於印刷配線板為部件內置電路板的情況。In addition, the resin composition of the present invention can form an insulating layer with good component embedding properties, and therefore can be suitably applied to a case where a printed wiring board is a circuit board with built-in components.
<片狀層合材料> 本發明的樹脂組成物也可以以塗料狀態塗布而使用,但在工業上,通常優選以含有該樹脂組成物的片狀層合材料的形態使用。 <Sheet laminated materials> The resin composition of the present invention may be applied and used in a paint state, but industrially, it is usually preferably used in the form of a sheet-like laminate material containing the resin composition.
作為片狀層合材料,優選以下所示的樹脂片材、預浸料。As the sheet-like laminated material, resin sheets and prepregs shown below are preferred.
一個實施方式中,樹脂片材包含支承體,和設置於該支承體上的樹脂組成物層,樹脂組成物層由本發明的樹脂組成物形成。In one embodiment, the resin sheet includes a support body and a resin composition layer provided on the support body, and the resin composition layer is formed of the resin composition of the present invention.
對於樹脂組成物層的厚度而言,從印刷配線板的薄型化,及能提供即使該樹脂組成物的硬化物為薄膜而絕緣性也優異的硬化物這樣的觀點考慮,優選為50μm以下,更優選為40μm以下。樹脂組成物層的厚度的下限沒有特別限制,通常可以為5μm以上、10μm以上等。The thickness of the resin composition layer is preferably 50 μm or less, more preferably 50 μm or less, from the viewpoint of thinning the printed wiring board and being able to provide a cured product having excellent insulation properties even if the cured product of the resin composition is a thin film. It is preferably 40 μm or less. The lower limit of the thickness of the resin composition layer is not particularly limited, but may generally be 5 μm or more, 10 μm or more, or the like.
作為支承體,可舉出例如由塑膠材料形成的膜、金屬箔、脫模紙,優選由塑膠材料形成的膜、金屬箔。Examples of the support include a film, a metal foil, and a release paper made of a plastic material. Preferably, a film or a metal foil made of a plastic material is used.
使用由塑膠材料形成的膜作為支承體的情況下,作為塑膠材料,可舉出例如聚對苯二甲酸乙二醇酯(以下有時簡稱為「PET」)、聚萘二甲酸乙二醇酯(以下有時簡稱為「PEN」)等聚酯、聚碳酸酯(以下有時簡稱為「PC」)、聚甲基丙烯酸甲酯(PMMA)等丙烯酸類聚合物、環狀聚烯烴、三乙醯纖維素(TAC)、聚醚硫化物(PES)、聚醚酮、聚醯亞胺等。其中,優選聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯,特別優選廉價的聚對苯二甲酸乙二醇酯。When using a film made of a plastic material as a support, examples of the plastic material include polyethylene terephthalate (hereinafter sometimes referred to as "PET"), polyethylene naphthalate (hereinafter sometimes referred to as "PEN") and other polyesters, polycarbonate (hereinafter sometimes referred to as "PC"), acrylic polymers such as polymethyl methacrylate (PMMA), cyclic polyolefins, triethylene Acetocellulose (TAC), polyether sulfide (PES), polyetherketone, polyimide, etc. Among these, polyethylene terephthalate and polyethylene naphthalate are preferred, and inexpensive polyethylene terephthalate is particularly preferred.
使用金屬箔作為支承體的情況下,作為金屬箔,可舉出例如銅箔、鋁箔等,優選銅箔。作為銅箔,可使用由銅的單金屬形成的箔,也可使用由銅與其他金屬(例如,錫、鉻、銀、鎂、鎳、鋯、矽、鈦等)的合金形成的箔。When a metal foil is used as a support, examples of the metal foil include copper foil, aluminum foil, and the like, and copper foil is preferred. As the copper foil, a foil formed of copper as a single metal may be used, or a foil formed of an alloy of copper and other metals (for example, tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) may be used.
可對支承體的與樹脂組成物層接合的面實施消光處理、電暈處理、防靜電處理。The surface of the support that is bonded to the resin composition layer may be subjected to matting treatment, corona treatment, or antistatic treatment.
另外,作為支承體,可使用在與樹脂組成物層接合的面上具有脫模層的帶有脫模層的支承體。作為帶有脫模層的支承體的脫模層中使用的脫模劑,可舉出例如選自由醇酸樹脂、聚烯烴樹脂、胺基甲酸酯樹脂及聚矽氧樹脂所成的群組中的1種以上脫模劑。帶有脫模層的支承體可使用市售品,可舉出例如作為具有以醇酸樹脂系脫模劑為主要成分的脫模層的PET膜的、琳得科公司製的「SK-1」、「AL-5」、「AL-7」、東麗公司製的「Lumirror T60」、帝人公司製的「Purex」、尤尼吉可(UNITIKA)公司製的「Unipeel」等。Moreover, as a support body, the support body with a release layer which has a release layer on the surface joined to a resin composition layer can be used. Examples of the release agent used in the release layer of the support with a release layer include alkyd resins, polyolefin resins, urethane resins, and polysiloxane resins. More than 1 release agent in A commercially available product can be used as a support with a release layer. For example, "SK-1" manufactured by Lintec Corporation, which is a PET film having a release layer containing an alkyd resin release agent as a main component, can be used. ", "AL-5", "AL-7", "Lumirror T60" made by Toray, "Purex" made by Teijin, "Unipeel" made by UNITIKA, etc.
支承體的厚度沒有特別限制,優選為5μm~75μm的範圍,更優選為10μm~60μm的範圍。需要說明的是,在使用帶有脫模層的支承體的情況下,優選帶有脫模層的支承體整體的厚度為上述範圍。The thickness of the support is not particularly limited, but is preferably in the range of 5 μm to 75 μm, and more preferably in the range of 10 μm to 60 μm. In addition, when using the support body with a release layer, it is preferable that the thickness of the entire support body with a release layer is in the said range.
一個實施方式中,根據需要,樹脂片材可以進一步包含任選的層。作為所述的任選的層,可舉出例如被設置在樹脂組成物層的不與支承體接合的面(即與支承體相反一側的面)上的按照支承體選用的保護膜等。保護膜的厚度沒有特別限制,例如為1μm~40μm。通過層合保護膜,能防止灰塵等附著於樹脂組成物層的表面,或在樹脂組成物層的表面上產生損傷。In one embodiment, the resin sheet may further include optional layers as needed. Examples of the optional layer include a protective film selected according to the support provided on the surface of the resin composition layer that is not bonded to the support (that is, the surface opposite to the support). The thickness of the protective film is not particularly limited, but is, for example, 1 μm to 40 μm. By laminating the protective film, it is possible to prevent dust and the like from adhering to the surface of the resin composition layer or causing damage to the surface of the resin composition layer.
樹脂片材例如可通過以下方式製造:使用模塗機等,將液態的樹脂組成物直接塗布於支承體上,或者,在有機溶劑中溶解樹脂組成物而製備樹脂塗料,使用模塗機等將其塗布於支承體上,進而使其乾燥,從而形成樹脂組成物層。The resin sheet can be produced, for example, by directly applying a liquid resin composition onto a support using a die coater or the like, or by dissolving the resin composition in an organic solvent to prepare a resin coating, and applying the resin coating using a die coater or the like. This is applied to a support and dried to form a resin composition layer.
作為有機溶劑,可舉出與作為樹脂組成物的成分而說明的有機溶劑同樣的例子。有機溶劑可以單獨使用一種,也可組合使用兩種以上。Examples of the organic solvent include the same organic solvents described as components of the resin composition. One type of organic solvent may be used alone, or two or more types may be used in combination.
乾燥可通過加熱、吹熱風等公知的方法實施。乾燥條件沒有特別限制,進行乾燥,使得樹脂組成物層中的有機溶劑的含量成為10質量%以下、優選5質量%以下。雖然根據樹脂組成物或樹脂塗料中的有機溶劑的沸點的不同而不同,但例如使用包含30質量%~60質量%的有機溶劑的樹脂組成物或樹脂塗料的情況下,可通過於50℃~150℃進行3分鐘~10分鐘乾燥從而形成樹脂組成物層。Drying can be performed by known methods such as heating and blowing hot air. Drying conditions are not particularly limited, and drying is performed so that the content of the organic solvent in the resin composition layer becomes 10 mass% or less, preferably 5 mass% or less. Although it differs depending on the boiling point of the organic solvent in the resin composition or resin paint, for example, when using a resin composition or resin paint containing 30% by mass to 60% by mass of an organic solvent, the temperature can be adjusted to 50°C to 60% by mass. Dry at 150° C. for 3 to 10 minutes to form a resin composition layer.
樹脂片材可捲繞成卷狀而保存。樹脂片材具有保護膜的情況下,可通過將保護膜剝離而使用。The resin sheet can be wound into a roll shape and stored. When the resin sheet has a protective film, it can be used by peeling off the protective film.
一個實施方式中,預浸料可通過在片狀纖維基材中浸滲本發明的樹脂組成物而形成。In one embodiment, the prepreg can be formed by impregnating a sheet-like fiber base material with the resin composition of the present invention.
用於預浸料的片狀纖維基材沒有特別限制,可使用玻璃布、芳族聚醯胺不織布、液晶聚合物不織布等的作為預浸料用基材而常用的基材。從印刷配線板的薄型化的觀點考慮,片狀纖維基材的厚度優選為50μm以下,更優選為40μm以下,進一步優選為30μm以下,特別優選為20μm以下。片狀纖維基材的厚度的下限沒有特別限制。通常為10μm以上。The sheet-like fiber base material used for the prepreg is not particularly limited, and base materials commonly used as base materials for prepregs such as glass cloth, aromatic polyamide nonwoven fabric, and liquid crystal polymer nonwoven fabric can be used. From the viewpoint of thinning the printed wiring board, the thickness of the sheet-like fiber base material is preferably 50 μm or less, more preferably 40 μm or less, further preferably 30 μm or less, and particularly preferably 20 μm or less. The lower limit of the thickness of the sheet-like fiber base material is not particularly limited. Usually above 10μm.
預浸料可通過熱熔法、溶劑法等公知的方法來製造。Prepregs can be produced by known methods such as hot melt method and solvent method.
預浸料的厚度可以為與上述的樹脂片材中的樹脂組成物層同樣的範圍。The thickness of the prepreg may be in the same range as the resin composition layer in the above-mentioned resin sheet.
本發明的片狀層合材料可合適地用於形成印刷配線板的絕緣層(印刷配線板的絕緣層用),可更合適地用於形成印刷配線板的層間絕緣層(印刷配線板的層間絕緣層用)。The sheet-like laminated material of the present invention can be suitably used for forming an insulating layer of a printed wiring board (for an insulating layer of a printed wiring board), and can be more suitably used for forming an interlayer insulating layer of a printed wiring board (for an interlayer of a printed wiring board). for insulation).
<印刷配線板> 本發明的印刷配線板包含由將本發明的樹脂組成物硬化而得到的硬化物形成的絕緣層。 <Printed wiring board> The printed wiring board of the present invention includes an insulating layer formed of a cured product obtained by curing the resin composition of the present invention.
印刷配線板例如可使用上述的樹脂片材、利用包括下述步驟(I)及步驟(II)的方法來製造。 步驟(I),以樹脂片材的樹脂組成物層與內層基板接合的方式在內層基板上層合樹脂片材 步驟(II),將樹脂組成物層硬化(例如熱硬化)而形成絕緣層 The printed wiring board can be produced by a method including the following steps (I) and (II) using the above-mentioned resin sheet, for example. Step (I), laminating the resin sheet on the inner substrate in such a manner that the resin composition layer of the resin sheet is bonded to the inner substrate. Step (II), hardening (for example, thermal hardening) the resin composition layer to form an insulating layer
步驟(I)中使用的「內層基板」,是指成為印刷配線板的基板的構件,可舉出例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等。另外,該基板可在其一面或兩面具有導體層,該導體層可以被進行了圖案加工。有時將在基板的一面或兩面形成有導體層(電路)的內層基板稱為「內層電路基板」。另外,在製造印刷配線板時待進一步形成絕緣層和/或導體層的中間製造物也被包含在本發明中所說的「內層基板」中。印刷配線板為部件內置電路板時,可使用內置有部件的內層基板。The "inner layer substrate" used in step (I) refers to a member that becomes the substrate of a printed wiring board, and examples thereof include glass epoxy substrates, metal substrates, polyester substrates, polyimide substrates, and BT resin substrates. Thermosetting polyphenylene ether substrate, etc. In addition, the substrate may have a conductor layer on one or both sides thereof, and the conductor layer may be patterned. An inner-layer substrate in which a conductor layer (circuit) is formed on one or both sides of the substrate is sometimes called an "inner-layer circuit substrate." In addition, an intermediate product on which an insulating layer and/or a conductor layer is further formed when manufacturing a printed wiring board is also included in the "inner layer substrate" referred to in the present invention. When the printed wiring board is a circuit board with built-in components, an inner substrate with built-in components can be used.
內層基板與樹脂片材的層合例如可通過從支承體側將樹脂片材向內層基板加熱壓接而進行。作為將樹脂片材加熱壓接於內層基板的構件(以下,也稱為「加熱壓接構件」),可舉出例如經加熱的金屬板(SUS端板等)或金屬輥(SUS輥)等。需要說明的是,優選的是,並非直接將加熱壓接構件向樹脂片材壓製,而是隔著耐熱橡膠等彈性材料進行壓製,以使樹脂片材充分追隨內層基板的表面凹凸。Lamination of the inner-layer substrate and the resin sheet can be performed, for example, by thermally and press-bonding the resin sheet to the inner-layer substrate from the support side. Examples of a member for heat and pressure bonding the resin sheet to the inner substrate (hereinafter also referred to as "heat and pressure bonding member") include a heated metal plate (SUS end plate, etc.) or a metal roller (SUS roller) wait. It should be noted that it is preferable not to directly press the heat-pressing bonding member onto the resin sheet, but to press it through an elastic material such as heat-resistant rubber so that the resin sheet can fully follow the surface irregularities of the inner substrate.
內層基板與樹脂片材的層合可通過真空層壓法來實施。真空層壓法中,加熱壓接溫度優選為60℃~160℃,更優選為80℃~140℃的範圍,加熱壓接壓力優選為0.098MPa~1.77MPa,更優選為0.29MPa~1.47MPa的範圍,加熱壓接時間優選為20秒~400秒,更優選為30秒~300秒的範圍。層合優選可在壓力為26.7hPa以下的減壓條件下實施。Lamination of the inner substrate and the resin sheet can be performed by a vacuum lamination method. In the vacuum lamination method, the heating and crimping temperature is preferably in the range of 60°C to 160°C, more preferably in the range of 80°C to 140°C, and the heating and crimping pressure is preferably in the range of 0.098MPa to 1.77MPa, more preferably 0.29MPa to 1.47MPa. The heating and pressure bonding time is preferably in the range of 20 seconds to 400 seconds, and more preferably in the range of 30 seconds to 300 seconds. Lamination can preferably be carried out under reduced pressure conditions of 26.7 hPa or less.
層合可通過市售的真空層壓機進行。作為市售的真空層壓機,可舉出例如名機製作所公司製的真空加壓式層壓機、Nikko-Materials公司製的真空敷料器(vacuum applicator)、間歇式真空加壓層壓機等。Lamination can be performed with a commercially available vacuum laminator. Examples of commercially available vacuum laminators include a vacuum pressure laminator manufactured by Meiki Seisakusho Co., Ltd., a vacuum applicator manufactured by Nikko-Materials, and an intermittent vacuum pressure laminator. .
在層合後,在常壓下(大氣壓下),例如,從支承體側對加熱壓接構件進行壓製,由此,可進行已層合的樹脂片材的平滑化處理。平滑化處理的壓製條件可設定為與上述層合的加熱壓接條件同樣的條件。平滑化處理可通過市售的層壓機進行。需要說明的是,層合與平滑化處理可使用上述的市售的真空層壓機連續地進行。After lamination, the laminated resin sheets can be smoothed by pressing the heated and pressure-bonded member under normal pressure (atmospheric pressure), for example, from the support side. The pressing conditions of the smoothing treatment can be set to the same conditions as the heating and pressure bonding conditions of the above-mentioned lamination. Smoothing can be performed with a commercially available laminator. In addition, lamination and smoothing processing can be performed continuously using the above-mentioned commercially available vacuum laminator.
支承體可在步驟(I)與步驟(II)之間除去,也可在步驟(II)之後除去。The support may be removed between steps (I) and (II), or may be removed after step (II).
步驟(II)中,將樹脂組成物層硬化(例如熱硬化),形成由樹脂組成物的硬化物形成的絕緣層。樹脂組成物層的硬化條件沒有特別限制,可使用在形成印刷配線板的絕緣層時通常採用的條件。In step (II), the resin composition layer is hardened (for example, thermally hardened) to form an insulating layer formed of a hardened product of the resin composition. The curing conditions of the resin composition layer are not particularly limited, and conditions generally used when forming an insulating layer of a printed wiring board can be used.
例如,樹脂組成物層的熱硬化條件根據樹脂組成物的種類等而不同,一個實施方式中,硬化溫度優選為120℃~240℃,更優選為150℃~220℃,進一步優選為170℃~210℃。硬化時間可優選為5分鐘~120分鐘,更優選為10分鐘~100分鐘,進一步優選為15分鐘~100分鐘。For example, the thermal curing conditions of the resin composition layer vary depending on the type of the resin composition. In one embodiment, the curing temperature is preferably 120°C to 240°C, more preferably 150°C to 220°C, and even more preferably 170°C to 170°C. 210℃. The hardening time can be preferably 5 minutes to 120 minutes, more preferably 10 minutes to 100 minutes, still more preferably 15 minutes to 100 minutes.
可在使樹脂組成物層熱硬化之前,在低於硬化溫度的溫度下對樹脂組成物層進行預加熱。例如,在使樹脂組成物層熱硬化之前,在50℃~120℃、優選60℃~115℃、更優選70℃~110℃的溫度下,對樹脂組成物層進行5分鐘以上、優選5分鐘~150分鐘、更優選15分鐘~120分鐘、進一步優選15分鐘~100分鐘預加熱。Before thermally hardening the resin composition layer, the resin composition layer may be preheated at a temperature lower than the curing temperature. For example, before thermally hardening the resin composition layer, the resin composition layer is heated at a temperature of 50°C to 120°C, preferably 60°C to 115°C, and more preferably 70°C to 110°C for 5 minutes or more, preferably 5 minutes. ~150 minutes, more preferably 15 minutes to 120 minutes, further preferably 15 minutes to 100 minutes for preheating.
在製造印刷配線板時,可進一步實施(III)在絕緣層上開孔的步驟、(IV)對絕緣層進行粗糙化處理的步驟、(V)形成導體層的步驟。上述步驟(III)至步驟(V)可按照印刷配線板的製造中所用的發明所屬技術領域中具有通常知識者公知的各種方法來實施。需要說明的是,在步驟(II)之後除去支承體的情況下,該支承體的除去可在步驟(II)與步驟(III)之間、步驟(III)與步驟(IV)之間,或步驟(IV)與步驟(V)之間實施。另外,根據需要,可以反復實施步驟(II)~步驟(V)的絕緣層及導體層的形成,從而形成多層配線板。When manufacturing the printed wiring board, the steps of (III) opening holes in the insulating layer, (IV) roughening the insulating layer, and (V) forming the conductor layer may be further performed. The above-described steps (III) to (V) can be implemented according to various methods known to those skilled in the art of manufacturing printed wiring boards. It should be noted that when the support is removed after step (II), the removal of the support can be between step (II) and step (III), between step (III) and step (IV), or Implemented between step (IV) and step (V). In addition, if necessary, the formation of the insulating layer and the conductor layer in steps (II) to (V) can be repeated to form a multilayer wiring board.
其他實施方式中,本發明的印刷配線板可使用上述的預浸料來製造。製造方法基本與使用樹脂片材的情況同樣。In other embodiments, the printed wiring board of the present invention can be produced using the above prepreg. The manufacturing method is basically the same as when using a resin sheet.
步驟(III)為在絕緣層上開孔的步驟,由此,可在絕緣層上形成通孔、透孔(through hole)等孔。對於步驟(III)而言,可根據絕緣層的形成中使用的樹脂組成物的組成等,使用例如鑽頭、雷射、電漿等來實施。孔的尺寸、形狀可根據印刷配線板的設計而適當確定。Step (III) is a step of opening holes in the insulating layer, whereby holes such as through holes and through holes can be formed on the insulating layer. Step (III) can be implemented using, for example, a drill, laser, plasma, etc., depending on the composition of the resin composition used in forming the insulating layer. The size and shape of the hole can be appropriately determined according to the design of the printed wiring board.
步驟(IV)是對絕緣層進行粗糙化處理的步驟。通常,該步驟(IV)中,還進行膠渣的除去。粗糙化處理的步驟、條件沒有特別限制,可採用在形成印刷配線板的絕緣層時通常使用的公知的步驟、條件。例如,可通過依次實施基於膨潤液的膨潤處理、基於氧化劑的粗糙化處理、基於中和液的中和處理,從而對絕緣層進行粗糙化處理。Step (IV) is a step of roughening the insulating layer. Usually, in this step (IV), the slag is also removed. The steps and conditions of the roughening treatment are not particularly limited, and known steps and conditions generally used when forming an insulating layer of a printed wiring board can be adopted. For example, the insulating layer can be roughened by sequentially performing swelling treatment using a swelling liquid, roughening treatment using an oxidizing agent, and neutralization treatment using a neutralizing liquid.
作為粗糙化處理中使用的膨潤液,沒有特別限制,可舉出鹼溶液、界面活性劑溶液等,優選為鹼溶液,作為該鹼溶液,更優選氫氧化鈉溶液、氫氧化鉀溶液。作為市售的膨潤液,可舉出例如安美特日本(ATOTECH JAPAN)公司製的「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」等。基於膨潤液的膨潤處理沒有特別限制,例如,可通過將絕緣層浸漬於30℃~90℃的膨潤液中1分鐘~20分鐘而進行。從將絕緣層的樹脂的膨潤抑制為適度的水準的觀點考慮,優選將絕緣層浸漬於40℃~80℃的膨潤液中5分鐘~15分鐘。The swelling liquid used in the roughening treatment is not particularly limited, and examples thereof include alkaline solutions, surfactant solutions, and the like. Alkaline solutions are preferred, and sodium hydroxide solutions and potassium hydroxide solutions are more preferred as the alkaline solutions. Examples of commercially available swelling solutions include "Swelling Dip Securiganth P" and "Swelling Dip Securiganth SBU" manufactured by ATOTECH JAPAN. The swelling treatment based on the swelling liquid is not particularly limited. For example, the insulation layer can be immersed in a swelling liquid of 30° C. to 90° C. for 1 minute to 20 minutes. From the viewpoint of suppressing swelling of the resin of the insulating layer to a moderate level, it is preferable to immerse the insulating layer in a swelling liquid of 40° C. to 80° C. for 5 minutes to 15 minutes.
作為粗糙化處理中使用的氧化劑,沒有特別限制,可舉出例如在氫氧化鈉的水溶液中溶解過錳酸鉀或過錳酸鈉而成的鹼性過錳酸溶液。基於鹼性過錳酸溶液等氧化劑的粗糙化處理優選通過將絕緣層在已加熱至60℃~100℃的氧化劑溶液中浸漬10分鐘~30分鐘來進行。另外,鹼性過錳酸溶液中的過錳酸鹽的濃度優選為5質量%~10質量%。作為市售的氧化劑,可舉出例如安美特日本公司製的「Concentrate Compact CP」、「Dosing Solution Securiganth P」等鹼性過錳酸溶液。The oxidizing agent used in the roughening treatment is not particularly limited, and examples thereof include an alkaline permanganic acid solution in which potassium permanganate or sodium permanganate is dissolved in an aqueous solution of sodium hydroxide. The roughening treatment by an oxidizing agent such as an alkaline permanganic acid solution is preferably performed by immersing the insulating layer in an oxidizing agent solution heated to 60°C to 100°C for 10 to 30 minutes. In addition, the concentration of permanganate in the alkaline permanganic acid solution is preferably 5 to 10 mass%. Examples of commercially available oxidizing agents include alkaline permanganic acid solutions such as "Concentrate Compact CP" and "Dosing Solution Securiganth P" manufactured by Atotech Japan.
另外,作為粗糙化處理中使用的中和液,優選酸性的水溶液,作為市售品,可舉出例如安美特日本公司製的「Reduction Solution Securiganth P」。In addition, the neutralizing liquid used in the roughening treatment is preferably an acidic aqueous solution, and an example of a commercially available product is "Reduction Solution Securiganth P" manufactured by Atotech Japan Co., Ltd.
基於中和液的處理可通過將完成了基於氧化劑的粗糙化處理的處理面在30℃~80℃的中和液中浸漬5分鐘~30分鐘來進行。從操作性等方面考慮,優選將完成了基於氧化劑的粗糙化處理的對象物在40℃~70℃的中和液中浸漬5分鐘~20分鐘的方法。The treatment by the neutralizing liquid can be performed by immersing the treated surface that has completed the roughening treatment by the oxidizing agent in a neutralizing liquid of 30°C to 80°C for 5 to 30 minutes. From the viewpoint of workability and the like, a method in which the object that has been roughened by an oxidizing agent is immersed in a neutralizing liquid at 40° C. to 70° C. for 5 minutes to 20 minutes is preferred.
步驟(V)是形成導體層的步驟,在絕緣層上形成導體層。導體層中使用的導體材料沒有特別限制。Step (V) is a step of forming a conductor layer, and the conductor layer is formed on the insulating layer. The conductor material used in the conductor layer is not particularly limited.
在優選的實施方式中,導體層包含選自由金、鉑、鈀、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫和銦所成的群組中的一種以上的金屬。導體層可以為單金屬層,也可以為合金層,作為合金層,可舉出例如由選自上述的群組中的兩種以上的金屬的合金(例如,鎳-鉻合金、銅-鎳合金和銅-鈦合金)形成的層。其中,從導體層形成的通用性、成本、圖案化的容易性等觀點來看,優選鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳-鉻合金、銅-鎳合金、銅-鈦合金的合金層,更優選鉻、鎳、鈦、鋁、鋅、金、鈀、銀或銅的單金屬層,或鎳-鉻合金的合金層,進一步優選銅的單金屬層。In a preferred embodiment, the conductor layer includes at least one selected from the group consisting of gold, platinum, palladium, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin, and indium of metal. The conductor layer may be a single metal layer or an alloy layer. Examples of the alloy layer include alloys of two or more metals selected from the above group (for example, nickel-chromium alloy, copper-nickel alloy and copper-titanium alloy). Among them, a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or a nickel-chromium alloy is preferred from the viewpoint of versatility, cost, ease of patterning, etc. of conductor layer formation. , an alloy layer of copper-nickel alloy, copper-titanium alloy, more preferably a single metal layer of chromium, nickel, titanium, aluminum, zinc, gold, palladium, silver or copper, or an alloy layer of nickel-chromium alloy, further preferably copper single metal layer.
導體層可以為單層結構,也可以為由不同種類的金屬或合金形成的單金屬層或合金層層合兩層以上而成的多層結構。導體層為多層結構時,與絕緣層接觸的層優選為鉻、鋅或鈦的單金屬層,或鎳-鉻合金的合金層。The conductor layer may have a single-layer structure, or may have a multi-layer structure in which a single metal layer made of different types of metals or alloys or two or more alloy layers are laminated. When the conductor layer has a multi-layer structure, the layer in contact with the insulating layer is preferably a single metal layer of chromium, zinc or titanium, or an alloy layer of nickel-chromium alloy.
導體層的厚度取決於所期望的印刷配線板的設計,通常為3μm~35μm,優選為5μm~30μm。The thickness of the conductor layer depends on the desired design of the printed wiring board, but is usually 3 μm to 35 μm, preferably 5 μm to 30 μm.
一個實施方式中,導體層可通過鍍覆形成。例如,可利用半加成法、全加成法等現有公知的技術,在絕緣層的表面進行鍍覆,形成具有所期望的配線圖案的導體層,從製造的簡便性的觀點來看,優選利用半加成法形成。以下,示出利用半加成法形成導體層的例子。In one embodiment, the conductor layer may be formed by plating. For example, conventionally known techniques such as a semi-additive method and a fully-additive method can be used to plate the surface of the insulating layer to form a conductor layer having a desired wiring pattern. This is preferred from the viewpoint of ease of production. Formed using the semi-additive method. Hereinafter, an example of forming a conductor layer using a semi-additive method is shown.
首先,利用無電解鍍覆在絕緣層的表面上形成鍍敷種子層。接下來,在形成的鍍敷種子層上,對應於所期望的配線圖案,形成使鍍敷種子層的一部分露出的遮罩圖案。在露出的鍍敷種子層上,利用電解鍍覆形成金屬層,然後將遮罩圖案除去。然後,利用蝕刻等將不需要的鍍敷種子層除去,可形成具有所期望的配線圖案的導體層。First, a plating seed layer is formed on the surface of the insulating layer using electroless plating. Next, on the formed plating seed layer, a mask pattern is formed to expose a part of the plating seed layer in accordance with a desired wiring pattern. On the exposed plating seed layer, a metal layer is formed by electrolytic plating, and then the mask pattern is removed. Then, the unnecessary plating seed layer is removed by etching or the like to form a conductor layer having a desired wiring pattern.
在其他實施方式中,導體層可使用金屬箔形成。使用金屬箔形成導體層的情況下,步驟(V)優選在步驟(I)與步驟(II)之間實施。例如,在步驟(I)之後,除去支承體,在露出的樹脂組成物層的表面層合金屬箔。樹脂組成物層與金屬箔的層合可通過真空層壓法實施。層合的條件可與對於步驟(I)所說明的條件同樣。接著,實施步驟(II)而形成絕緣層。然後,可利用絕緣層上的金屬箔,通過減成法、改良的半加成法等現有公知的技術形成具有所期望的配線圖案的導體層。In other embodiments, the conductor layer may be formed using metal foil. When forming the conductor layer using metal foil, step (V) is preferably performed between step (I) and step (II). For example, after step (I), the support is removed, and a metal foil is laminated on the surface of the exposed resin composition layer. The resin composition layer and the metal foil can be laminated by a vacuum lamination method. The conditions for lamination may be the same as those described for step (I). Next, step (II) is performed to form an insulating layer. Then, using the metal foil on the insulating layer, a conductor layer having a desired wiring pattern can be formed by conventionally known techniques such as the subtractive method and the improved semi-additive method.
金屬箔例如可利用電解法、軋製法等公知的方法製造。作為金屬箔的市售品,可舉出例如JX日礦日石金屬公司製的HLP箔、JXUT-III箔,三井金屬礦山公司製的3EC-III箔、TP-III箔等。The metal foil can be produced by known methods such as electrolysis and rolling. Examples of commercially available metal foils include HLP foil and JXUT-III foil manufactured by JX Nippon Mining & Metals Co., Ltd., 3EC-III foil and TP-III foil manufactured by Mitsui Mining & Metals Co., Ltd., and the like.
<半導體裝置> 本發明的半導體裝置包含本發明的印刷配線板。本發明的半導體裝置可使用本發明的印刷配線板來製造。 <Semiconductor Device> The semiconductor device of the present invention includes the printed wiring board of the present invention. The semiconductor device of the present invention can be manufactured using the printed wiring board of the present invention.
作為半導體裝置,可舉出可供於電氣製品(例如,電腦、行動電話、數位相機及電視機等)及交通工具(例如,摩托車、汽車、電車、船舶及飛機等)等的各種半導體裝置。 [實施例] Examples of semiconductor devices include various semiconductor devices used in electrical products (for example, computers, mobile phones, digital cameras, and televisions, etc.) and vehicles (for example, motorcycles, automobiles, trains, ships, and airplanes, etc.) . [Example]
以下,通過實施例具體地說明本發明。本發明不受這些實施例的限制。需要說明的是,以下,只要沒有另行明確說明,表示量的「份」及「%」分別是指「質量份」及「質量%」。在沒有特別指定溫度時的溫度條件為室溫(25℃)。Hereinafter, the present invention will be specifically described with reference to examples. The present invention is not limited by these examples. It should be noted that in the following, unless otherwise specified, "parts" and "%" indicating amounts refer to "parts by mass" and "% by mass" respectively. The temperature condition when no temperature is specified is room temperature (25°C).
[合成例1:活性酯化合物A的合成] 向安裝有溫度計、滴液漏斗、冷凝管、分餾管、攪拌器的燒瓶中裝入間苯二甲醯氯203.0g(醯氯基的莫耳數:2.0莫耳)和甲苯1400g,對體系內進行減壓氮氣置換,使其溶解。接下來,裝入鄰苯基苯酚113.9g(0.67莫耳)、苄基改性萘化合物240g(酚式羥基的莫耳數:1.33莫耳),對體系內進行減壓氮氣置換,使其溶解。然後,使四丁基溴化銨0.70g溶解,一邊實施氮氣吹掃處理,一邊將體系內控制在60℃以下,經3小時滴加20%氫氧化鈉水溶液400g。接下來,在該條件下持續進行1.0小時攪拌。反應結束後,靜置分液,除去水層。進而向溶解有反應物的甲苯層中投入水,進行15分鐘攪拌混合,靜置分液,除去水層。反復進行該操作,直至水層的pH成為7。然後,通過傾析(decanter)脫水將水分除去,得到處於不揮發成分62質量%的甲苯溶液狀態的活性酯化合物A。得到的活性酯化合物A的活性酯當量為238g/eq.。 [Synthesis Example 1: Synthesis of active ester compound A] Put 203.0g of isophthalyl chloride (moles of the chloride group: 2.0 moles) and 1400g of toluene into a flask equipped with a thermometer, a dropping funnel, a condenser tube, a fractionating tube, and a stirrer, and carry out experiments on the system. Replace with nitrogen under reduced pressure to dissolve. Next, 113.9 g (0.67 mol) of o-phenylphenol and 240 g (mol number of phenolic hydroxyl groups: 1.33 mol) of benzyl-modified naphthalene compound were charged, and the system was replaced with nitrogen under reduced pressure to dissolve them. . Then, 0.70 g of tetrabutylammonium bromide was dissolved, and while performing nitrogen purging treatment, the system was controlled below 60° C., and 400 g of a 20% sodium hydroxide aqueous solution was added dropwise over 3 hours. Next, stirring was continued under these conditions for 1.0 hours. After the reaction is completed, the mixture is allowed to stand for liquid separation and the water layer is removed. Furthermore, water was added to the toluene layer in which the reactants were dissolved, and the mixture was stirred and mixed for 15 minutes. The mixture was allowed to stand for liquid separation, and the water layer was removed. This operation was repeated until the pH of the water layer became 7. Then, water was removed by decanter dehydration to obtain active ester compound A in a toluene solution state with a non-volatile content of 62% by mass. The active ester equivalent of the obtained active ester compound A was 238 g/eq.
[合成例2:活性酯化合物B的合成] 向安裝有溫度計、滴液漏斗、冷凝管、分餾管、攪拌器的燒瓶中裝入雙環戊二烯及苯酚的加成聚合反應樹脂(羥基當量:165g/當量(eq),軟化點85℃)165g、鄰烯丙基苯酚134g(1.0莫耳)和甲苯1200g,對體系內進行減壓氮氣置換。接下來,裝入間苯二甲醯氯203g(1.0莫耳),對體系內進行減壓氮氣置換。添加四丁基溴化銨0.6g,一邊進行氮氣吹掃處理,一邊將體系內控制在60℃以下,經3小時滴加20%氫氧化鈉水溶液412g,滴加結束後,進行1.0小時攪拌。反應結束後,通過靜置分液除去水層。向得到的甲苯層中進一步投入水,進行15分鐘攪拌,通過靜置分液除去水層。反復進行該操作,直至水層的pH成為7。而後,通過加熱乾燥將不揮發成分調節至70質量%,由此,得到下述化學式所示的活性酯樹脂。 [Synthesis Example 2: Synthesis of Active Ester Compound B] Addition polymerization reaction resin of dicyclopentadiene and phenol (hydroxyl equivalent: 165g/equivalent (eq, softening point 85°C), 134g o-allylphenol (1.0 mol) and 1200g toluene, and replace the system with nitrogen under reduced pressure. Next, 203 g (1.0 mol) of isophthalic acid chloride was charged, and the system was replaced with nitrogen under reduced pressure. 0.6 g of tetrabutylammonium bromide was added, and while purging with nitrogen, the system was controlled below 60°C. 412 g of 20% aqueous sodium hydroxide solution was added dropwise over 3 hours. After the dropwise addition, stirring was performed for 1.0 hours. After the reaction was completed, the aqueous layer was removed by standing and liquid separation. Water was further added to the obtained toluene layer, the mixture was stirred for 15 minutes, and the water layer was removed by liquid separation by standing still. This operation was repeated until the pH of the water layer became 7. Then, the non-volatile content was adjusted to 70% by mass by heating and drying, thereby obtaining an active ester resin represented by the following chemical formula.
上述化學式中,S各自獨立地為0或1以上的整數,由裝料比算出的r的平均值為1。另外,化學式中的虛線為間苯二甲醯氯、以及苯酚的加成聚合反應樹脂和/或鄰烯丙基苯酚進行反應而得到的結構。由裝料比計算所得的活性酯樹脂的酯基當量,結果為214g/當量(eq.)。In the above chemical formula, S is each independently an integer of 0 or 1 or more, and the average value of r calculated from the charge ratio is 1. In addition, the dotted line in the chemical formula is a structure obtained by reacting isophthalic acid chloride, an addition polymerization reaction resin of phenol, and/or o-allylphenol. The ester group equivalent of the active ester resin was calculated from the charging ratio and was 214 g/equivalent (eq.).
[實施例1] 將萘型環氧樹脂(DIC公司製「HP-4032-SS」,環氧當量144g/eq.)10份、萘芳烷基型環氧樹脂(日鐵化學材料公司製「ESN-475V」,環氧當量330g/eq.)5份、聯苯基芳烷基型環氧樹脂(日本化藥公司製「NC-3100」,環氧當量258g/eq.)5份、活性酯系硬化劑(「HPC-8150-62T」,活性基當量229g/eq.,不揮發成分61.5質量%的甲苯溶液)43份、其他硬化劑(酚系硬化劑,DIC公司製「LA-3018-50P」,羥基當量151g/eq.,不揮發成分50質量%的1-甲氧基2-丙醇溶液)5份、作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」;Mw2000)10份、無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g) 135份、硬化促進劑(四國化成工業公司製,「1B2PZ」) 0.5份、MEK 10份、環己酮10份混合,使用高速旋轉混合機均勻分散,得到樹脂塗料。 [Example 1] 10 parts of naphthalene-type epoxy resin ("HP-4032-SS" manufactured by DIC Corporation, epoxy equivalent 144g/eq.), naphthalene aralkyl-type epoxy resin ("HP-4032-SS" manufactured by Nippon Steel Chemical Materials Corporation) ESN-475V", epoxy equivalent 330g/eq.) 5 parts, biphenyl aralkyl type epoxy resin (Nihon Kayaku Co., Ltd. "NC-3100", epoxy equivalent 258g/eq.) 5 parts, active 43 parts of ester-based hardener ("HPC-8150-62T", toluene solution with active radical equivalent weight 229g/eq., non-volatile content 61.5% by mass), other hardeners (phenol-based hardener, "LA-3018" manufactured by DIC Corporation -50P", hydroxyl equivalent 151g/eq., 50 mass% non-volatile content of 1-methoxy 2-propanol solution), 5 parts of low molecular weight polystyrene (A) component (manufactured by Yasuhara Chemical Co., Ltd. "SX -100"; Mw2000) 10 parts, inorganic filler (spherical silica (manufactured by Yaduma Corporation, "SO- C2", average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) 135 parts, 0.5 parts of hardening accelerator (manufactured by Shikoku Chemical Industry Co., Ltd., "1B2PZ"), 10 parts of MEK, and 10 parts of cyclohexanone were mixed and used. The high-speed rotating mixer disperses the resin evenly to obtain the resin coating.
[實施例2] 實施例1中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為活性酯系硬化劑(DIC公司製「HPC-8000-65T」,活性基當量223g/eq.,不揮發成分65質量%的甲苯溶液)40份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 2] In Example 1, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223g/eq., non-volatile content 61.5% by mass, toluene solution) was changed to an active ester-based hardener (DIC Co., Ltd. Prepare 40 parts of "HPC-8000-65T", a toluene solution with an active radical equivalent of 223g/eq. and a non-volatile content of 65% by mass. Except for the above matters, it carried out similarly to Example 1, and obtained the resin coating material.
[實施例3] 實施例1中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為合成例1中得到的活性酯A(活性基當量238g/eq.,不揮發成分61.5質量%的甲苯溶液)43份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 3] In Example 1, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223 g/eq., toluene solution of 61.5 mass% non-volatile content) was changed to the active ester obtained in Synthesis Example 1 A (toluene solution with active radical equivalent of 238g/eq. and non-volatile content of 61.5% by mass) 43 parts. Except for the above matters, it carried out similarly to Example 1, and obtained the resin coating material.
[實施例4] 實施例1中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為合成例2中得到的活性酯B(活性基當量214g/eq.,不揮發成分70質量%的甲苯溶液)37份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 4] In Example 1, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223 g/eq., toluene solution of 61.5 mass% non-volatile content) was changed to the active ester obtained in Synthesis Example 2 B (toluene solution with active radical equivalent of 214g/eq. and non-volatile content of 70% by mass) 37 parts. Except for the above matters, it carried out similarly to Example 1, and obtained the resin coating material.
[實施例5] 實施例1中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為活性酯系硬化劑(Air Water公司製「PC1300-02-65MA」,活性基當量199g/eq.,不揮發成分65質量%的甲基戊基酮溶液)37份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 5] In Example 1, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223g/eq., non-volatile content 61.5 mass% toluene solution) was changed to an active ester-based hardener (Air Water "PC1300-02-65MA" produced by the company, active group equivalent 199g/eq., non-volatile content 65% by mass of methyl amyl ketone solution) 37 parts. Except for the above matters, it carried out similarly to Example 1, and obtained the resin coating material.
[實施例6] 實施例1中,進一步使用利用日本發明協會公開技報公技編號2020-500211號的合成例1中記載的方法合成的下述式(M)所示的馬來醯亞胺化合物A(Mw/Mn=1.81,t”=1.47(主要是1、2或3))的MEK溶液(不揮發成分62質量%)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 6] In Example 1, maleimide represented by the following formula (M) synthesized by the method described in Synthesis Example 1 of Japan Invention Association Publication Technical Report No. 2020-500211 was further used. 2 parts of MEK solution (non-volatile content 62% by mass) of compound A (Mw/Mn=1.81, t”=1.47 (mainly 1, 2 or 3)). Except for the above matters, operate in the same manner as in Example 1 , get the resin coating.
[實施例7] 實施例1中,進一步使用其他熱硬化性樹脂(馬來醯亞胺樹脂(日本化藥公司製「MIR-5000-60T」,不揮發成分60質量%的甲苯溶液)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 7] In Example 1, 2 parts of another thermosetting resin (maleimide resin ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd., a toluene solution of 60 mass % non-volatile content) was further used. In addition to the above matters Except for this, the same procedure as in Example 1 was carried out to obtain a resin paint.
[實施例8] 實施例1中,進一步使用其他熱硬化性樹脂(馬來醯亞胺樹脂(日本化藥公司製「MIR-3000-70MT」,不揮發成分70質量%的甲苯/MEK混合溶液)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 8] In Example 1, 2 parts of another thermosetting resin (maleimide resin ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., a toluene/MEK mixed solution with a non-volatile content of 70% by mass) was further used. In addition to Except for the above matters, it carried out similarly to Example 1, and obtained the resin coating material.
[實施例9] 實施例1中,進一步使用其他熱硬化性樹脂(馬來醯亞胺樹脂(設計分子公司製「BMI-689」)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 9] In Example 1, 2 parts of another thermosetting resin (maleimide resin ("BMI-689" manufactured by Design Corporation) was further used. Except for the above matters, the same operation as in Example 1 was performed to obtain a resin coating .
[實施例10] 實施例1中,進一步使用其他熱硬化性樹脂(丙烯酸酯樹脂(新中村化學公司製「A-DOG」)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 10] In Example 1, 2 parts of another thermosetting resin (acrylate resin ("A-DOG" manufactured by Shin-Nakamura Chemical Co., Ltd.) were further used. Except for the above matters, the same operation as in Example 1 was performed to obtain a resin paint.
[實施例11] 實施例1中,進一步使用其他熱硬化性樹脂(苯乙烯基樹脂(三菱瓦斯化學公司製「OPE-2St-1200」,不揮發成分65質量%的甲苯溶液)2份。除了以上的事項以外,與實施例1同樣地操作,得到樹脂塗料。 [Example 11] In Example 1, 2 parts of another thermosetting resin (styrene-based resin ("OPE-2St-1200" manufactured by Mitsubishi Gas Chemical Co., Ltd., a toluene solution with a non-volatile content of 65% by mass)) was further used. In addition to the above matters, The same operation as in Example 1 was performed to obtain a resin paint.
[實施例12] 實施例1中,將無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g)170份變更為135份,並添加具有中空部分的無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的具有中空部分的球形二氧化矽(日揮觸媒化成公司製「BA-S」))35份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 12] In Example 1, an inorganic filler (spherical silica (manufactured by Yaduma Corporation, "KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was surface-treated with an inorganic filler) SO-C2", average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) was changed from 170 parts to 135 parts, and an inorganic filler having a hollow part (an amine-based alkoxysilane compound (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was added "KBM573"), except that 35 parts of spherical silica having a hollow portion ("BA-S" manufactured by Nikko Catalyst Chemicals Co., Ltd.) were surface-treated, the same operation was performed as in Example 1 to obtain a resin coating. .
[實施例13] 實施例1中,未使用作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份,作為替代而添加作為(A)成分的苯乙烯-(α-甲基苯乙烯)系聚合物(三井化學公司製「FTR-0100」;Mw1960)10份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 13] In Example 1, 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A) was not used, and styrene-(α-methyl) as the component (A) was added instead. A resin coating was obtained in the same manner as in Example 1, except that 10 parts of styrene)-based polymer ("FTR-0100" manufactured by Mitsui Chemicals Co., Ltd.; Mw1960) was used.
[實施例14] 實施例1中,未使用作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份,作為替代而添加作為(A)成分的苯乙烯-芳烴系聚合物(三井化學公司製「FMR-0150」;Mw2040)10份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 14] In Example 1, 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A) was not used, and a styrene-aromatic hydrocarbon polymer (SX-100) as the component (A) was added instead. Except for 10 parts of "FMR-0150" (Mw2040) manufactured by Mitsui Chemicals Co., Ltd., the same operation was performed as in Example 1 to obtain a resin coating.
[實施例15] 實施例1中,將作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份變更為1份,將無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g) 170份變更為145份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 15] In Example 1, 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A) was changed to 1 part, and the inorganic filler (with amine-based alkoxy Spherical silica ("SO-C2" manufactured by Yaduma Co., Ltd., average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) surface-treated with a silane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) 170 The resin coating was obtained in the same manner as in Example 1 except that the parts were changed to 145 parts.
[實施例16] 實施例1中,將作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份變更為15份,將無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g) 170份變更為185份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 16] In Example 1, 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A) was changed to 15 parts, and the inorganic filler (with amine-based alkoxy Spherical silica ("SO-C2" manufactured by Yaduma Co., Ltd., average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) surface-treated with a silane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) 170 The resin coating was obtained in the same manner as in Example 1 except that the parts were changed to 185 parts.
[比較例1] 實施例1中,未使用作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Comparative example 1] In Example 1, except that 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) was not used as the component (A), the same operation was performed as in Example 1 to obtain a resin coating.
[比較例2] 實施例1中,未使用作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份,作為替代而添加(A’)其他聚苯乙烯(PS日本公司製GPPS;Mw19萬),除此之外,與實施例1同樣地操作,製作樹脂塗料,但各成分不相容,塗料成為凝膠狀,因此無法進行評價。 [Comparative example 2] In Example 1, 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A) was not used, and (A') other polystyrene (GPPS manufactured by PS Japan Co., Ltd.) was added instead. ; Mw 190,000), except that a resin coating was produced in the same manner as in Example 1. However, the components were incompatible and the coating became gel-like, so evaluation could not be performed.
[實施例21] 實施例1中,代替作為(A)成分的低分子量聚苯乙烯(安原化學公司製「SX-100」)10份,添加作為(A)成分的氫化苯乙烯(安原化學公司製「SG-110」氫化苯乙烯或氫化苯乙烯系聚合物,Mw2000)3份,將無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g)170份變更為155份,除此之外,與實施例1同樣地操作,得到樹脂塗料。 [Example 21] In Example 1, instead of 10 parts of low molecular weight polystyrene ("SX-100" manufactured by Yasuhara Chemical Co., Ltd.) as the component (A), hydrogenated styrene (Yasuhara Chemical Co., Ltd.) was added as the component (A). Prepare 3 parts of "SG-110" hydrogenated styrene or hydrogenated styrene-based polymer, Mw2000), and surface-treat the inorganic filler (with an amine-based alkoxysilane compound ("KBM573" manufactured by Shin-Etsu Chemical Industry Co., Ltd.) The same procedure as in Example 1 was performed except that 170 parts of spherical silica (manufactured by Yaduma Corporation, "SO-C2", average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) was changed to 155 parts. , get the resin coating.
[實施例22] 實施例21中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為活性酯系硬化劑(DIC公司製「HPC-8000-65T」,活性基當量223g/eq.,不揮發成分65質量%的甲苯溶液)40份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 22] In Example 21, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223g/eq., non-volatile content 61.5% by mass, toluene solution) was changed to an active ester-based hardener (DIC Co., Ltd. Prepare 40 parts of "HPC-8000-65T", a toluene solution with an active radical equivalent of 223g/eq. and a non-volatile content of 65% by mass. Except for the above matters, it carried out similarly to Example 21, and obtained the resin coating material.
[實施例23] 實施例21中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為合成例1中得到的活性酯A(活性基當量238g/eq.,不揮發成分61.5質量%的甲苯溶液)43份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 23] In Example 21, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223 g/eq., toluene solution of 61.5 mass% non-volatile content) was changed to the active ester obtained in Synthesis Example 1 A (toluene solution with active radical equivalent of 238g/eq. and non-volatile content of 61.5% by mass) 43 parts. Except for the above matters, it carried out similarly to Example 21, and obtained the resin coating material.
[實施例24] 實施例21中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為合成例2中得到的活性酯B(活性基當量214g/eq.,不揮發成分70質量%的甲苯溶液)37份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 24] In Example 21, 43 parts of the active ester-based hardener ("HPC-8150-62T", active group equivalent 223 g/eq., toluene solution of 61.5 mass% non-volatile content) was changed to the active ester obtained in Synthesis Example 2 B (toluene solution with active radical equivalent of 214g/eq. and non-volatile content of 70% by mass) 37 parts. Except for the above matters, it carried out similarly to Example 21, and obtained the resin coating material.
[實施例25] 實施例21中,將活性酯系硬化劑(「HPC-8150-62T」,活性基當量223g/eq.,不揮發成分61.5質量%的甲苯溶液)43份變更為活性酯系硬化劑(Air Water公司製「PC1300-02-65MA」,活性基當量199g/eq.,不揮發成分65質量%的甲基戊基酮溶液)37份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 25] In Example 21, 43 parts of active ester hardener ("HPC-8150-62T", active group equivalent 223g/eq., toluene solution of 61.5 mass% non-volatile content) was changed to active ester hardener (Air Water "PC1300-02-65MA" produced by the company, active group equivalent 199g/eq., non-volatile content 65% by mass of methyl amyl ketone solution) 37 parts. Except for the above matters, it carried out similarly to Example 21, and obtained the resin coating material.
[實施例26] 實施例21中,進一步使用利用日本發明協會公開技報公技編號2020-500211號的合成例1中記載的方法合成的下述式(M)所示的馬來醯亞胺化合物A(Mw/Mn=1.81,t”=1.47(主要是1、2或3))的MEK溶液(不揮發成分62質量%)2份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 26] In Example 21, maleimide represented by the following formula (M) synthesized by the method described in Synthesis Example 1 of Japan Invention Association Publication No. 2020-500211 was further used. 2 parts of MEK solution (non-volatile content 62% by mass) of compound A (Mw/Mn=1.81, t”=1.47 (mainly 1, 2 or 3)). Except for the above matters, the same operation as in Example 21 , get the resin coating.
[實施例27] 實施例21中,進一步使用其他熱硬化性樹脂(馬來醯亞胺樹脂(日本化藥公司製「MIR-5000-60T」,不揮發成分60質量%的甲苯溶液)2份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 27] In Example 21, 2 parts of another thermosetting resin (maleimide resin ("MIR-5000-60T" manufactured by Nippon Kayaku Co., Ltd., a toluene solution with a non-volatile content of 60% by mass)) was further used. In addition to the above matters Except for this, the same procedure as in Example 21 was carried out to obtain a resin paint.
[實施例28] 實施例21中,進一步使用其他熱硬化性樹脂(馬來醯亞胺樹脂(日本化藥公司製「MIR-3000-70MT」,不揮發成分70質量%的甲苯/MEK混合溶液)2份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 28] In Example 21, 2 parts of another thermosetting resin (maleimide resin ("MIR-3000-70MT" manufactured by Nippon Kayaku Co., Ltd., a toluene/MEK mixed solution with a non-volatile content of 70% by mass) was further used. In addition to Except for the above matters, it carried out similarly to Example 21, and obtained the resin coating material.
[實施例29] 實施例21中,進一步使用其他熱硬化性樹脂(丙烯酸酯樹脂(新中村化學公司製「A-DOG」)2份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 29] In Example 21, 2 parts of another thermosetting resin (acrylate resin ("A-DOG" manufactured by Shin-Nakamura Chemical Co., Ltd.)) were further used. Except for the above matters, the same operation as in Example 21 was performed to obtain a resin coating.
[實施例30] 實施例21中,進一步使用其他熱硬化性樹脂(苯乙烯基樹脂(三菱瓦斯化學公司製「OPE-2St-1200」,不揮發成分65質量%的甲苯溶液)2份。除了以上的事項以外,與實施例21同樣地操作,得到樹脂塗料。 [Example 30] In Example 21, 2 parts of another thermosetting resin (styrene-based resin ("OPE-2St-1200" manufactured by Mitsubishi Gas Chemical Co., Ltd., a toluene solution with a non-volatile content of 65% by mass)) was further used. In addition to the above matters, The same procedure as in Example 21 was carried out to obtain a resin paint.
[實施例31] 實施例21中,將無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的球形二氧化矽(雅都瑪公司製,「SO-C2」,平均粒徑0.5μm,比表面積5.8m 2/g)155份變更為125份,並添加具有中空部分的無機填充材料(用胺系烷氧基矽烷化合物(信越化學工業公司製「KBM573」)進行了表面處理的具有中空部分的球形二氧化矽(日揮觸媒化成公司製「BA-S」))30份,除此之外,與實施例21同樣地操作,得到樹脂塗料。 [Example 31] In Example 21, the inorganic filler (spherical silica (manufactured by Yaduma Corporation, "SO-C2", average particle diameter 0.5 μm, specific surface area 5.8 m 2 /g) was changed from 155 parts to 125 parts, and an inorganic filler having a hollow part (an amine-based alkoxysilane compound (manufactured by Shin-Etsu Chemical Industry Co., Ltd.) was added "KBM573"), except that 30 parts of spherical silica having a hollow portion ("BA-S" manufactured by Nikko Catalyst Chemicals Co., Ltd.) was surface-treated, the same operation was performed as in Example 21 to obtain a resin coating. .
<試驗例1:介電常數、介電損耗角正切的測定> (1)樹脂組成物層的厚度為40μm的樹脂片材A的製作 作為支承體,準備具備脫模層的聚對苯二甲酸乙二醇酯膜(琳得科公司製「AL5」,厚度38μm)。在該支承體的脫模層上,均勻塗布實施例及比較例中得到的樹脂塗料,使得乾燥後的樹脂組成物層的厚度成為40μm。然後,於80℃~100℃(平均90℃)對樹脂組成物進行4分鐘乾燥,得到包含支承體及樹脂組成物層的樹脂片材A。 <Test Example 1: Measurement of dielectric constant and dielectric loss tangent> (1) Preparation of resin sheet A with a resin composition layer thickness of 40 μm As a support, a polyethylene terephthalate film ("AL5" manufactured by Lintec Corporation, thickness 38 μm) having a release layer was prepared. On the release layer of the support, the resin paint obtained in the Examples and Comparative Examples was uniformly applied so that the thickness of the dried resin composition layer became 40 μm. Then, the resin composition is dried at 80°C to 100°C (average 90°C) for 4 minutes to obtain a resin sheet A including a support and a resin composition layer.
(2)硬化物的製作 使實施例及比較例中得到的樹脂片材A在190℃的烘箱中進行90分鐘硬化。從自烘箱中取出的樹脂片材A剝離支承體,由此得到樹脂組成物層的硬化物。將該硬化物切割成長度為80mm、寬度為2mm的尺寸,作為評價用硬化物。 (2) Preparation of hardened material The resin sheet A obtained in the Examples and Comparative Examples was cured in an oven at 190° C. for 90 minutes. The support is peeled off from the resin sheet A taken out from the oven, thereby obtaining a cured product of the resin composition layer. The hardened material was cut into a size of 80 mm in length and 2 mm in width to prepare a hardened material for evaluation.
(3)介電常數、介電損耗角正切的測定 對於各評價用硬化物,使用安捷倫科技(Agilent Technologies)公司製「HP8362B」,利用諧振腔微擾法,以測定頻率5.8GHz、測定溫度23℃及90℃,測定介電常數、介電損耗角正切的值(Dk值、Df值)。對2個試片實施測定,算出其平均值。 (3) Measurement of dielectric constant and dielectric loss tangent For each hardened product for evaluation, the dielectric constant and dielectric loss angle were measured using the resonant cavity perturbation method using "HP8362B" manufactured by Agilent Technologies at a measurement frequency of 5.8 GHz and a measurement temperature of 23°C and 90°C. Tangent value (Dk value, Df value). Measurement was performed on two test pieces, and the average value was calculated.
<試驗例2:除膠渣處理後的耐裂紋性的評價> (1)樹脂組成物層的厚度為25μm的樹脂片材B的製作 作為支承體,準備具備脫模層的聚對苯二甲酸乙二醇酯膜(琳得科公司製「AL5」,厚度38μm)。在該支承體的脫模層上,均勻塗布實施例及比較例中得到的樹脂塗料,使得乾燥後的樹脂組成物層的厚度成為25μm,於70℃~80℃(平均75℃)進行2.5分鐘乾燥,得到包含支承體及樹脂組成物層的樹脂片材B。 <Test Example 2: Evaluation of crack resistance after desmear treatment> (1) Preparation of resin sheet B with a resin composition layer thickness of 25 μm As a support, a polyethylene terephthalate film ("AL5" manufactured by Lintec Corporation, thickness 38 μm) having a release layer was prepared. On the release layer of the support, the resin coating obtained in the Examples and Comparative Examples was evenly applied so that the thickness of the dried resin composition layer became 25 μm, and the process was carried out at 70°C to 80°C (average 75°C) for 2.5 minutes. After drying, a resin sheet B including a support and a resin composition layer is obtained.
(2)除膠渣處理後的耐裂紋性的評價 在以殘銅率成為60%的方式、以400μm間隔將直徑為350μm的圓形的銅墊(銅厚35μm)形成為格子狀而成的芯材(日立化成工業公司製「E705GR」,厚度400μm)的兩面,使用間歇式真空加壓層壓機(Nikko-Materials公司製2級堆疊層壓機「CVP700」),以樹脂組成物層與前述的內層基板接合的方式,將上文中製作的厚度為25μm的樹脂片材B層壓在內層基板的兩面。該層壓通過以下方式實施:進行30秒減壓,使氣壓成為13hPa以下,然後,在溫度為100℃、壓力為0.74MPa的條件下進行30秒壓接。將其投入至130℃的烘箱中進行30分鐘加熱,接下來移至170℃的烘箱中進行30分鐘加熱。進而將支承層剝離,將得到的電路基板在作為膨潤液的安美特日本股份有限公司的Swelling Dip Securiganth P中於60℃浸漬10分鐘。接下來,在作為粗糙化液的安美特日本股份有限公司的Concentrate Compact P(KMnO 4:60g/L、NaOH:40g/L的水溶液)中於80℃浸漬30分鐘。最後,在作為中和液的安美特日本股份有限公司的Reduction Solution Securiganth P中於40℃浸漬5分鐘。觀察粗糙化處理後的電路基板的銅墊部100個,對樹脂組成物層有無裂紋進行確認。若裂紋為10個以下,則評價為「〇」,若裂紋多於10個,則評價為「×」。 (2) Evaluation of crack resistance after desmearing: Circular copper pads (copper thickness: 35 μm) with a diameter of 350 μm were formed into a grid shape at intervals of 400 μm so that the residual copper rate became 60%. On both sides of the core material ("E705GR" manufactured by Hitachi Chemical Industry Co., Ltd., thickness 400 μm), an intermittent vacuum pressure laminator (2-stage stacking laminator "CVP700" manufactured by Nikko-Materials Co., Ltd.) is used, and the resin composition layer is In the aforementioned method of bonding the inner layer substrates, the resin sheet B with a thickness of 25 μm produced above is laminated on both sides of the inner layer substrate. This lamination was performed by depressurizing for 30 seconds until the air pressure became 13 hPa or less, and then performing pressure bonding for 30 seconds under the conditions of a temperature of 100° C. and a pressure of 0.74 MPa. This was put into an oven at 130°C and heated for 30 minutes, and then transferred to an oven at 170°C and heated for 30 minutes. Furthermore, the support layer was peeled off, and the obtained circuit board was immersed in Swelling Dip Securiganth P of Atotech Japan Co., Ltd. as a swelling liquid at 60° C. for 10 minutes. Next, it was immersed in Atotech Japan Co., Ltd.'s Concentrate Compact P (aqueous solution of KMnO 4 : 60 g/L, NaOH: 40 g/L) as a roughening liquid at 80° C. for 30 minutes. Finally, it was immersed in Reduction Solution Securiganth P of Atotech Japan Co., Ltd. as a neutralizing solution at 40° C. for 5 minutes. 100 copper pad portions of the circuit board after the roughening treatment were observed to confirm whether there were cracks in the resin composition layer. If the number of cracks is 10 or less, the evaluation is "0", and if the number of cracks is more than 10, the evaluation is "×".
<試驗例3:玻璃轉移溫度(Tg)的測定> 將試驗例1中得到的樹脂片材A在190℃的烘箱中進行90分鐘硬化,進而從支承體剝離,由此得到硬化膜。將該硬化膜切割成長度為20mm、寬度為6mm的尺寸,作為評價樣品。對於該評價樣品,使用Rigaku公司製TMA裝置(熱機械分析裝置),以5℃/分鐘的升溫速度從25℃升溫至250℃而測定玻璃轉移溫度(Tg)。針對同一試片進行2次測定,記錄第2次的值。 <Test Example 3: Measurement of glass transition temperature (Tg)> The resin sheet A obtained in Test Example 1 was cured in an oven at 190° C. for 90 minutes, and further peeled from the support to obtain a cured film. The cured film was cut into a size of 20 mm in length and 6 mm in width to prepare an evaluation sample. For this evaluation sample, the glass transition temperature (Tg) was measured by raising the temperature from 25°C to 250°C at a temperature increase rate of 5°C/min using a TMA device (thermomechanical analysis device) manufactured by Rigaku Corporation. Measure the same test piece twice and record the second value.
將實施例及比較例的樹脂組成物的包含揮發成分的(A)~(G)成分的使用量(質量份)、試驗例的測定結果示於下述表1。表1中,將各成分的不揮發成分(質量%)在「N.V.」欄中示出。Table 1 below shows the usage amounts (parts by mass) of components (A) to (G) including volatile components in the resin compositions of Examples and Comparative Examples, and the measurement results of the test examples. In Table 1, the nonvolatile content (mass %) of each component is shown in the "N.V." column.
根據上述內容可知,通過使用包含(A)重量平均分子量為10000以下的苯乙烯系和/或氫化苯乙烯系聚合物、(B)環氧樹脂、以及(C)活性酯化合物的樹脂組成物,能得到除膠渣處理後的耐裂紋性優異的硬化物。對於該硬化物,進而還可知,在23℃等室溫或常溫區域及90℃等高溫環境中的任何環境下,介電損耗角正切(Df)低,在室溫或常溫區域及高溫環境中的任何環境下,相對介電常數(Dk)低,玻璃轉移溫度高。From the above, it can be understood that by using a resin composition containing (A) a styrenic and/or hydrogenated styrene polymer having a weight average molecular weight of 10,000 or less, (B) an epoxy resin, and (C) an active ester compound, A hardened product with excellent crack resistance after desmear treatment can be obtained. It is also found that this hardened product has a low dielectric loss tangent (Df) in any environment including room temperature or normal temperature ranges such as 23°C and high temperature environments such as 90°C. In any environment, the relative dielectric constant (Dk) is low and the glass transition temperature is high.
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