TW202331184A - Heat sink assembly with heat pipe - Google Patents

Heat sink assembly with heat pipe Download PDF

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Publication number
TW202331184A
TW202331184A TW111103914A TW111103914A TW202331184A TW 202331184 A TW202331184 A TW 202331184A TW 111103914 A TW111103914 A TW 111103914A TW 111103914 A TW111103914 A TW 111103914A TW 202331184 A TW202331184 A TW 202331184A
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Taiwan
Prior art keywords
channel
copper
heat pipe
aluminum fin
aluminum
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TW111103914A
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Chinese (zh)
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TWI800244B (en
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林勝煌
林源憶
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奇鋐科技股份有限公司
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Priority to TW111103914A priority Critical patent/TWI800244B/en
Priority to US18/064,292 priority patent/US20230243597A1/en
Priority to US18/064,293 priority patent/US20230243603A1/en
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Publication of TWI800244B publication Critical patent/TWI800244B/en
Publication of TW202331184A publication Critical patent/TW202331184A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/025Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
    • F28F3/027Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0233Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes the conduits having a particular shape, e.g. non-circular cross-section, annular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0275Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/084Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/085Heat exchange elements made from metals or metal alloys from copper or copper alloys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0028Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
    • F28D2021/0029Heat sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/32Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
    • F28F1/325Fins with openings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/12Fins with U-shaped slots for laterally inserting conduits

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Geometry (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

A heat sink assembly with heat pipe includes at least one aluminum fin assembly and at least one copper heat pipe, which are made of dissimilar metal materials. The aluminum fin assembly includes at least one area to be connected to other members of the heat sink assembly, such as a groove. A copper embedding layer is provided on a groove inner surface of the groove for connecting the aluminum fin assembly to the copper heat pipe. By providing the copper embedding layer, the connection between the aluminum fin assembly and the copper heat pipe made of dissimilar metal materials is improved, and the problems of eutectic grains formed on the surface of the aluminum fin assembly and environmental pollution caused by electroless nickel plating are eliminated.

Description

具有熱管之散熱器總成Radiator assembly with heat pipe

本發明係有關於散熱器,尤其關於一種在鋁質散熱器的欲結合部位設有一銅質置入層用來與銅材質熱管結合的具有熱管之散熱器總成。The present invention relates to radiators, in particular to a radiator assembly with heat pipes, which is provided with a copper insert layer at the joint part of the aluminum radiator to be combined with copper heat pipes.

按,散熱器或散熱鰭片通常被使用在將發熱元件或系統中產生的熱量利用熱交換散逸在外在空氣中;而在熱阻較低的情形下,則顯示該散熱片具有較高的散熱效率。一般來說,熱阻係由散熱片內部之擴散熱阻以及該散熱片表面與大氣環境之間之對流熱阻所構成。目前更有效率的散熱機制係採用具有高導熱效能的熱管與散熱器的鰭片作組合,以有效解決散熱問題。 一般具有熱管的散熱模組,包括至少一熱管及複數間隔排列的鰭片組,且每每每相鄰的鰭片之間設有一流道。每一鰭片上開設有互相對齊的一透孔、一上摺邊及一下摺邊。該上摺邊及該下摺邊分別設有至少一扣合部,每一鰭片藉由該扣合部扣接相鄰鰭片的扣合部形成一扣鰭片式的散熱器或散熱鰭片組,進而使該等鰭片的上摺邊共同構成該散熱器的一頂側,該下摺邊共同構成該散熱器的一底側。 再者,該鳍片透孔的周緣由一側向另一側凸伸形成設有一透孔凸緣,當該透孔被該熱管的一端貫穿後,該透孔凸緣係環繞在該熱管的一端的外表面;熱管的另一端則延伸到該散熱器或散熱鰭片組的底側或配合一底座。 一般而言,該等鰭片的透孔跟該熱管的一端的結合係採慣用為緊配結合或鬆配結合方式二種,其中緊配結合方式例如該透孔凸緣的內徑略小於該熱管的一端的外徑導致兩者產生干涉結合。另有利用熱脹冷縮的手段對鰭片加熱使該透孔凸緣的內徑稍微大於該熱管的一端的外徑,然後在該熱管插入該透孔後,對該鰭片冷卻使該透孔凸緣的內徑縮回到原來尺寸與該熱管緊配結合。 另外,慣用的鬆配結合方式例如該透孔凸緣的內徑略大於該熱管一端的外徑且在鰭片的透孔與熱管之間設有一介質(例如導熱膠或錫膏或錫條填補空隙)。介質設置的方式其中之一是將該介質設置在該透孔的內緣跟該熱管的一端的外表面;另一方式則在該透孔的邊緣開設一填料孔,將該介質設置在該填料孔內。於加工時,加熱使該介質融化均勻佈滿於該導熱管外表面及該透孔內緣之間填補空隙。 再者,緊配結合方式也有利用一束口裝置施壓在該透孔凸緣上形成一波紋狀結構,該波紋狀結構具有複數連續的凹部及凸部交錯排列在該透孔凸緣的徑向周圍,且該凸部與該凹部緊密束縛在該熱管一端的外側表面,並朝該熱管徑向擠壓使該熱管的外表面變形,進而與該熱管的外表面形成干涉,以令該透孔凸緣與該熱管緊密結合一起。 此外業者進一步考量整體散熱器的整體重量及成本,為了獲的較輕重量及成本低的要求,通常鰭片或散熱器或底座係選擇為重量輕、成本低的鋁質材料構成,熱管則利用高導熱係數金屬(如黃銅或鋁、鎳、不銹鋼等等)所做成。 雖選用鋁材質取代銅材質可藉以改善了銅重量重及材料成本昂貴等問題,但卻衍生出其他問題例如鋁表面易被氧化,在焊接過程中生成高熔點的氧化物,使焊縫金屬難以完全熔合,給施焊帶來困難,若銅與鋁直接進行焊接時,兩材料直接對接的部位,在焊接後容易因為脆性大而產生裂紋,並且在銅與鋁進行熔焊時,靠近銅材料這一側的焊縫中很容易形成CuAl2等共晶,而CuAl2等共晶結構僅分布於材料的晶界附近,容易產生晶界間的疲勞或裂紋,又由於銅與鋁兩者的熔點溫度及共晶溫度相差甚大,在熔焊作業中,當鋁熔化時而銅卻保持固體狀態,當銅熔化時,鋁已熔化很多了,無法以共融或共晶狀態共存,增加焊接難度。另外,由於銅與鋁的導熱性都很好,焊接時熔池金屬結晶快,高溫時的治金反應氣體來不及逸出,焊縫易產生氣孔,故銅與鋁材質間無法直接進行焊接,則必須對該鋁材質表面進行表面改質後使得以進行後續與銅材質或其他材料焊接之作業。 尤有進者為改善前述習知改用鋁材質取代銅材質無法直接與銅或其他異材質進行焊接的缺失,遂使用了化學鍍鎳(即無電鍍鎳)作為表面改質的技術工法。一般而言,化學鍍鎳(即無電鍍鎳)有三種:低磷、中磷、高磷,其與電鍍最大的差異點是其工作環境是在沒有電流條件下,利用溶液中的還原劑將金屬離子還原,而進行化學鍍鎳前必須對試片表面進行催化。化學鍍鎳液可分為下列三種:(1) 活化敏化 + 酸性鍍浴 PH值在4~6 之間的屬於酸性鍍液,其特色是蒸發量所引起成分量的損失較少,雖然操作溫度較高,但鍍液較安全且容易控制,含磷量高、鍍率高,常為工業界所使用。 (2) 活化敏化 + 鹼性鍍液 鹼性鍍浴的 PH 值在 8~10 之間,因調整PH值的氨水容易揮發,在操作時須適時補充氨水來維持 PH值的穩定,含磷量較少,鍍液較不穩,操作溫度較低。 (3) HPM + 鹼性鍍浴 HPM 是將矽晶片浸泡於 DI-water : H2O2(aq) : HCl(aq) = 4:1:1 的混合液中利用矽晶表面形成的氧化層來取代敏化活化,在表面形成自我催化表面。 然而,在化學鍍鎳(即無電鍍鎳)製程中需使用大量的化學反應液體,並且在化學鍍鎳製程後將會產生大量含有重金屬或化學物質的工業廢液,而工業廢液中都會產生大量的含有黃磷等有毒物質的廢水無法回收使用。況且黃磷污水中含有50~390 mg/L濃度的黃磷是一種劇毒物質,進入人體對肝臟等器官危害極大。長期飲用含磷的水可使人的骨質疏鬆,發生下頜骨壞死等病變。故現行各國已開始禁用此項製程,並推廣無毒製程藉以保護環境。 故如何提供一種可降低散熱模組組合結構整體重量,以及取代化學鍍鎳作為改善鋁材質無法與其他異材質焊接的表面改質工法,同時有利於焊接作業且又不額外產生環境汙染物的方法,則為現階段首重之目標。 是以,要如何解決上述之問題與缺失,即為本案之創作人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Press, radiators or cooling fins are usually used to dissipate the heat generated in heating elements or systems in the external air by heat exchange; and in the case of low thermal resistance, it shows that the cooling fins have higher heat dissipation efficiency. Generally speaking, the thermal resistance is composed of the diffusion thermal resistance inside the heat sink and the convective thermal resistance between the surface of the heat sink and the atmosphere. At present, a more efficient heat dissipation mechanism is to use a combination of heat pipes with high thermal conductivity and fins of the radiator to effectively solve the heat dissipation problem. Generally, a heat dissipation module with a heat pipe includes at least one heat pipe and a plurality of fin groups arranged at intervals, and a flow channel is often provided between adjacent fins. Each fin is provided with a through hole aligned with each other, an upper folded edge and a lower folded edge. The upper flange and the lower flange are respectively provided with at least one fastening portion, and each fin is fastened to the fastening portion of an adjacent fin through the fastening portion to form a finned radiator or heat dissipation fin The fins are grouped together, so that the upper folded edges of the fins jointly form a top side of the heat sink, and the lower folded edges jointly form a bottom side of the heat sink. Furthermore, the periphery of the through hole of the fin protrudes from one side to the other to form a through hole flange. When the through hole is penetrated by one end of the heat pipe, the through hole flange surrounds the outer surface of one end of the heat pipe. ; The other end of the heat pipe extends to the bottom side of the heat sink or heat dissipation fin group or cooperates with a base. Generally speaking, the connection between the through holes of the fins and one end of the heat pipe is commonly used in two ways: a tight fit or a loose fit. The outer diameter at one end causes an interference bond between the two. In addition, heat the fins by means of thermal expansion and contraction to make the inner diameter of the through-hole flange slightly larger than the outer diameter of one end of the heat pipe, and then after the heat pipe is inserted into the through-hole, cool the fin to make the through-hole flange The inner diameter shrinks back to its original size and fits closely with the heat pipe. In addition, in the conventional loose-fitting method, for example, the inner diameter of the through-hole flange is slightly larger than the outer diameter of one end of the heat pipe, and a medium (such as thermal conductive glue or solder paste or tin strips to fill the gap) is provided between the through-hole of the fin and the heat pipe. . One of the ways to set the medium is to set the medium on the inner edge of the through hole and the outer surface of one end of the heat pipe; the other way is to open a filling hole on the edge of the through hole, and set the medium on the filler inside the hole. During processing, the medium is heated to melt and evenly cover the gap between the outer surface of the heat pipe and the inner edge of the through hole. Moreover, the tight fit method also utilizes a beam opening device to apply pressure on the through-hole flange to form a corrugated structure, and the corrugated structure has a plurality of continuous concave parts and convex parts arranged alternately around the radial direction of the through-hole flange, and The convex portion and the concave portion are tightly bound on the outer surface of one end of the heat pipe, and radially pressed toward the heat pipe to deform the outer surface of the heat pipe, and then interfere with the outer surface of the heat pipe, so that the through-hole flange and the heat pipe The heat pipes are tightly packed together. In addition, the industry further considers the overall weight and cost of the overall radiator. In order to meet the requirements of lighter weight and low cost, usually the fins, radiator or base are made of aluminum materials with light weight and low cost, and the heat pipes are made of aluminum. Made of metals with high thermal conductivity (such as brass or aluminum, nickel, stainless steel, etc.). Although choosing aluminum instead of copper can improve the problems of heavy weight of copper and high cost of materials, other problems arise, such as the surface of aluminum is easily oxidized, and oxides with high melting points are formed during the welding process, making the weld metal difficult to weld. Complete fusion brings difficulties to welding. If copper and aluminum are directly welded, the part where the two materials are directly connected is prone to cracks due to high brittleness after welding, and when copper and aluminum are welded, close to the copper material It is easy to form eutectics such as CuAl2 in the weld on this side, and the eutectic structure such as CuAl2 is only distributed near the grain boundaries of the material, which is prone to fatigue or cracks between grain boundaries, and due to the melting point temperature of copper and aluminum And the eutectic temperature is very different. In the fusion welding operation, when the aluminum melts, the copper remains in a solid state. When the copper melts, the aluminum has melted a lot and cannot coexist in a eutectic or eutectic state, which increases the difficulty of welding. In addition, due to the good thermal conductivity of copper and aluminum, the metal in the molten pool crystallizes quickly during welding, and the metallurgical reaction gas at high temperature has no time to escape, and the weld is prone to produce pores. Therefore, direct welding between copper and aluminum cannot be performed. The surface of the aluminum material must be modified for subsequent welding with copper or other materials. In particular, in order to improve the lack of direct welding with copper or other dissimilar materials by using aluminum instead of copper, some advancers have used electroless nickel plating (ie, electroless nickel plating) as a technical method for surface modification. Generally speaking, there are three types of electroless nickel plating (that is, electroless nickel plating): low phosphorus, medium phosphorus, and high phosphorus. Metal ions are reduced, and the surface of the test piece must be catalyzed before electroless nickel plating. The electroless nickel plating solution can be divided into the following three types: (1) Activation sensitization + acidic plating bath with a pH value between 4 and 6 is an acidic plating solution, which is characterized by less loss of components due to evaporation, although the operating The temperature is higher, but the plating solution is safer and easier to control, with high phosphorus content and high plating rate, and is often used in the industry. (2) Activation and sensitization + alkaline bath The pH value of the alkaline plating bath is between 8 and 10. Because the ammonia water for adjusting the pH value is easy to volatilize, it is necessary to replenish ammonia water in time to maintain the stability of the pH value during operation. The amount is less, the bath is more unstable, and the operating temperature is lower. (3) HPM + Alkaline plating bath HPM is to immerse the silicon wafer in the mixture of DI-water : H2O2(aq): HCl(aq) = 4:1:1 and use the oxide layer formed on the surface of the silicon crystal to replace the sensitive activation to form an autocatalytic surface on the surface. However, a large amount of chemical reaction liquid is used in the electroless nickel plating (ie, electroless nickel plating) process, and a large amount of industrial waste liquid containing heavy metals or chemical substances will be produced after the electroless nickel plating process, and industrial waste liquid will produce A large amount of waste water containing toxic substances such as yellow phosphorus cannot be recycled. Moreover, the yellow phosphorus contained in yellow phosphorus sewage with a concentration of 50 to 390 mg/L is a highly toxic substance, and if it enters the human body, it will cause great harm to the liver and other organs. Long-term drinking of phosphorus-containing water can lead to osteoporosis and osteonecrosis of the jaw. Therefore, the current countries have begun to ban this process and promote non-toxic processes to protect the environment. Therefore, how to provide a method that can reduce the overall weight of the combined structure of the heat dissipation module, and replace electroless nickel plating as a surface modification method to improve the aluminum material that cannot be welded with other dissimilar materials, and at the same time, it is beneficial to the welding operation and does not generate additional environmental pollutants. , which is the most important goal at this stage. Therefore, how to solve the above-mentioned problems and deficiencies is the direction that the author of this case and related manufacturers engaged in this industry want to study and improve.

為改善上述之問題,本發明之一目的係提供一種在銅鋁相異材質構成不同的元件之間,透過在該鋁質鰭片組的至少一欲結合部位設置一銅質置入層用來跟銅質熱管接觸結合,以使銅鋁相異材質構成的不同元件可以直接焊接,鋁質的鰭片組不需要化學鍍鎳製程就可以跟銅質熱管焊接結合,進而不會產生有毒物質達到環保的效果,且改善習知形成共晶的問題。 本發明之一目的提供一種在鋁質鰭片組用來跟銅質熱管或基座其中任一或兩者結合的欲結合部位形成一銅質置入層,以使該鋁質鰭片組不需要化學鍍鎳製程就可以跟銅質熱管或銅質基座焊接結合,進而降低結構整體重量且減少接合處的熱阻並提升熱傳導效率之具有熱管之散熱器總成。 為達上述之目的,本發明提供一種具有熱管之散熱器總成,係包含:至少一鋁質鰭片組,由複數鋁質鰭片係扣接組合構成並具有一底面及一頂面,且在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道開口及一槽道內側面,且每一鋁質鰭片上設有至少一貫穿的透孔,該透孔具有一透孔凸緣由該鋁質鰭片的一側凸出,該槽道內側面作為該鋁質鰭片組與熱管的一欲結合部位係設有一具有一深入面及一接觸面之銅質置入層,且該置入層之深入面係結合該槽道內側面並深入在該槽道內側面之下;至少一銅質熱管,具有一第一端及一第二端分別貫穿該鋁質鰭片組的該透孔及該槽道,且該第一端跟各該透孔凸緣緊配結合,該第二端跟該槽道內側面的該銅質置入層的接觸面接觸結合。 前述該至少一銅質熱管的該第二端具有一熱管外露表面係從該槽道開口外露,及一熱管接觸表面跟該槽道內側的該銅質置入層的接觸面接觸並透過焊接結合。 前述該透孔凸緣環設有一波紋狀或棘狀結構緊密束縛在該第一端的該外表面。 前述該鰭片組的該底面係作為該鰭片組的另一欲結合部位設有該銅質置入層。 本發明另外提供一種具有熱管之散熱器總成,係包含:至少一鋁質鰭片組,具有一底面及一頂面,在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道開口及一槽道內側面,且每一鰭片上設有至少一透孔貫穿該鋁質鰭片,該透孔具有一透孔凸緣由該鋁質鰭片的一側凸出且界定一凸緣內側面,該槽道內側面及該凸緣內側面分別分別作為該鋁質鰭片組的一欲結合部位設有一銅質置入層,該銅質置入層具有一深入面及一接觸面,且該深入面係分別結合該槽道內側面及該凸緣內側面並深入該槽道內側面及該凸緣內側面之內;至少一銅質熱管具有一第一端及一第二端分別貫穿該鋁質鰭片組的該透孔及該槽道,該第一端跟該透孔凸緣採鬆配結合並與該凸緣內側面的該銅質置入層的該接觸面接觸以焊接結合,該第二端跟該槽道內側面的該銅質置入層的該接觸面接觸亦透過焊接結合二者。 前述至少一熱管的該第二端具有一熱管外露表面係從該槽道開口外露,及一熱管接觸表面跟該槽道內側面的該銅質置入層的接觸面接觸結合。 前述該鰭片組的該底面係作為該鰭片組的另一欲結合部位設有該銅質置入層。 In order to improve the above-mentioned problems, an object of the present invention is to provide a copper-aluminum dissimilar material composition between different components, by setting a copper insertion layer on at least one of the aluminum fin group to be combined. Contact with the copper heat pipe, so that different components composed of different materials of copper and aluminum can be directly welded. The aluminum fin group can be welded and combined with the copper heat pipe without the need for electroless nickel plating, so that no toxic substances are produced. The effect of environmental protection, and improve the known problem of eutectic formation. One object of the present invention is to provide a copper inserting layer formed at the joint site where the aluminum fin group is used to be combined with either or both of the copper heat pipe or the base, so that the aluminum fin group does not The heat sink assembly with heat pipes can be welded and combined with copper heat pipes or copper bases without electroless nickel plating process, thereby reducing the overall weight of the structure, reducing the thermal resistance of the joints and improving the heat transfer efficiency. To achieve the above purpose, the present invention provides a heat sink assembly with heat pipes, comprising: at least one aluminum fin group, which is composed of a plurality of aluminum fins fastened together and has a bottom surface and a top surface, and There is a channel between two adjacent aluminum fins, the bottom surface is provided with at least one channel, the channel has a channel opening and an inner surface of the channel, and each aluminum fin is provided with at least one penetrating A through hole, the through hole has a through hole flange protruding from one side of the aluminum fin, and the inner surface of the groove is used as a part to be combined with the aluminum fin group and the heat pipe. A copper insertion layer of a contact surface, and the deep surface of the insertion layer is combined with the inner surface of the channel and goes deep under the inner surface of the channel; at least one copper heat pipe has a first end and a first end The two ends respectively pass through the through hole and the channel of the aluminum fin group, and the first end is closely fitted with the flanges of the through holes, and the second end is connected with the copper insert layer on the inner surface of the channel. The contact surfaces are combined. The second end of the at least one copper heat pipe has an exposed surface of the heat pipe exposed from the opening of the channel, and a contact surface of the heat pipe is in contact with the contact surface of the copper insertion layer inside the channel and is bonded by soldering . The aforementioned through-hole flange ring is provided with a corrugated or spine-like structure tightly bound on the outer surface of the first end. The bottom surface of the aforementioned fin group is provided with the copper insertion layer as another part of the fin group to be combined. The present invention further provides a heat sink assembly with heat pipes, which includes: at least one aluminum fin group with a bottom surface and a top surface, a flow channel is provided between two adjacent aluminum fins, and the bottom surface is provided with At least one channel, the channel has a channel opening and an inner surface of the channel, and each fin is provided with at least one through hole passing through the aluminum fin, the through hole has a through hole flange formed by the aluminum fin One side of the sheet protrudes and defines a flange inner surface, the inner surface of the groove and the inner surface of the flange are respectively provided with a copper insertion layer as a part to be combined with the aluminum fin group, the copper The insertion layer has a deep surface and a contact surface, and the deep surface is respectively combined with the inner surface of the channel and the inner surface of the flange and penetrates into the inner surface of the channel and the inner surface of the flange; at least one copper The heat pipe has a first end and a second end respectively passing through the through-hole and the channel of the aluminum fin group, the first end is loosely fitted with the through-hole flange and connected with the copper on the inner surface of the flange. The second end is in contact with the contact surface of the copper insertion layer on the inner side of the channel and is connected by welding. The second end of the at least one heat pipe has a heat pipe exposed surface exposed from the channel opening, and a heat pipe contact surface is combined with the contact surface of the copper insertion layer on the inner surface of the channel. The bottom surface of the aforementioned fin group is provided with the copper insertion layer as another part of the fin group to be combined.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 請參閱第1A圖為本發明立體分解示意圖;第1B圖為本發明立體組合示意圖;第1C圖為本發明立體組合另一視角示意圖;第1D圖為本發明鋁質鰭片組的最外側設有一扣接的外側鰭片示意圖;第2A圖為本發明鋁質鰭片組剖視示意圖;第2B圖為本發明鋁質鰭片組與銅質熱管組合之剖視示意圖。如圖所示一散熱器結構10包括一鋁質鰭片組11及至少一銅質熱管121,該鋁質鰭片組11具有一底面113及一頂面116,該底面113設有至少一槽道115,在本實施表示兩個槽道115,該槽道115具有一槽道開口1151切齊該底面113,及一槽道內側面1152往相反該底面113的方向內凹設置,且該底面113及該槽道內側面1152則分別作為該鰭片組11與其他銅質零件結合的一欲結合部位(詳述如後)。 詳細而言,該鋁質鰭片組11係由複數鋁或鋁合金材質的鰭片111以水平或垂直扣接構成,且在兩相鄰鋁質鰭片111之間具有一流道117。在本圖中表示每一鋁質鰭片111具有一上摺邊1111及一下摺邊1112凸伸對齊相鄰的另一鋁質鰭片111的上摺邊1111及一下摺邊1112,且該上摺邊1111及該下摺邊1112分別設有至少一扣合部11111、11121,該扣合部11111、11121在圖中雖然表示凹凸配合的結構但不限於此,也包括目前已知的技術手段。每一鋁質鰭片111藉由該扣合部11111、11121水平扣接相鄰鋁質鰭片111的扣合部11111、11121形成一扣合式鰭片(fin)的散熱器結構。 如此設置,該等上摺邊1111共同構成該鋁質鰭片組11的頂面116,該等下摺邊1112則共同構成該等鰭片組11的底面113。再者,每一鋁質鰭片111的下摺邊1112設有至少一凹槽,在該等鋁質鰭片111扣接後,該等凹槽係彼此對齊構成位於該底面113的該槽道115。前述每一鋁質鰭片111上設有貫穿的至少一透孔114,該等透孔114係彼此對齊,該透孔114具有一透孔凸緣1141環設在該透孔114的一邊緣且由該鋁質鰭片111的一側凸出(在圖中表示該鰭片111的一前側) 並界定一凸緣內側面1143。另外,不限於此,該鋁質鰭片組11也可以是垂直扣接設置。再者,該鋁質鰭片組11的一最外側設有一倒扣的鋁質鰭片111以防止該上摺邊1111及該下摺邊1112刮傷其他零件(如第1D圖)。 該銅質熱管121(在本圖表示兩根熱管121)例如為U形熱管,其中該銅質包括銅及銅合金。詳細而言,該銅質熱管121(例如為圓形、D形、或扁平式熱管)具有一第一端1211及一第二端1212,該第一端1211係貫穿該透孔114與該透孔凸緣114緊配結合(例如該透孔凸緣1141的凸緣內側面1143的內徑略小於該銅質熱管121的第一端1211外徑導致兩者產生干涉結合,或者利用熱脹冷縮的手段對該鋁質鰭片111加熱使該該透孔凸緣1141的內徑尺寸擴大,然後令該銅質熱管121插入透孔114後,對該鋁質鰭片111冷卻使該透孔凸緣1141的內徑尺寸縮回到原來尺寸與該銅質熱管121緊配結合),該第二端1212延伸到該鰭片組11的該底面113並貫穿該槽道115。該第二端1212具有一熱管外露表面12121對應該槽道開口1151,及一熱管接觸表面12122面對該槽道內側面1152。 本發明選擇設有一U形部位1213在該第一端1211及該第二端1212之間,該U形部位1213從該第一段1211延伸到該第二端1212。該銅質熱管121的第一端1211係作為冷凝端,該第二端1212係作為蒸發端,且該銅質熱管121內容設有至少一毛細結構及一工作液體,該至少一毛細結構例如為溝槽、粉末燒結體、網格體、纖維體、波浪板其中任一或組合,該毛細結構係從該第一端1211延伸到該第二端1212。 再者,雖然圖中表示該銅質熱管121的第一端1211的截面係為圓形,該第二端1212的截面係為D形或扁平形狀,也就是該第二端1212的外露側12121為一平面(該平面例如用治具壓平或銑刀銑削等機械加工手段實現),並對齊該鋁質鰭片組11的底面113。但不限於此,在其他替代實施,該第一端1211及第二端1212的截面同為圓形或扁平形狀。 如第3圖所示,在另一替代實施,前述每一鋁質鰭片111的透孔凸緣1141 環設有一波紋狀(或棘狀)結構1142緊密束縛在該銅質熱管121的第一端1211的外表面形成干涉結合,具體係在該銅質熱管121的第一端1211插入該透孔114後,利用一束口裝置施壓在該透孔凸緣1141形成該波紋狀(或棘狀)結構1142,藉由該波紋狀(或棘狀)結構1142具有複數連續的凹部及凸部交錯排列在該透孔凸緣1141的徑向周圍,並朝該銅質熱管121徑向擠壓使該銅質熱管121的外表面變形,進而與該銅質熱管121的外表面形成干涉,以使該等鋁質鰭片111固定在該銅質熱管121的第一端1211,防止該銅質熱管121抽離該透孔114。 請繼續參考第4A及4B圖為本發明鰭片組設有銅質置入層之前與之後的示意圖。如圖所示,復參第1A-1B及2A-2B圖所示,前述鋁質鰭片組11的槽道內側面1152及該底面113分別作為一欲結合部位設有一銅質的置入層(copper embedding layer)14,該銅質置入層14具有一深入面(deepening surface)141及一接觸面(connecting surface)142分設於在該銅質置入層14的相反兩面,該深入面141係結合 (例如咬合或嵌入或埋設或沉積)該槽道內側面1152及該底面113,該接觸面142作為該銅質置入層14的外露表面與其他元件接觸結合。在一些可行實施,該銅質置入層14係為銅片或銅箔或銅粉粒或液態銅經過機械加工(例如氣壓、液壓、沖壓或油壓擠壓或捶打製成)或表面處理製程(噴塗、電鍍或印刷) 或化學加工處理(如電鍍、陽極處理)結合在該槽道內側面1152及該底面113,且部分該銅質置入層14在結合的過程中直接咬合或或嵌入或埋入或沉積在該槽道內側面1152及該底面113以深入形成該深入面141(to deepen and form the deepening surface 141)。 如此,該銅質置入層14不僅結合在該槽道內側面1152及該底面113,且該深入面141更以咬合或嵌入或埋入或沉積的結合方式深入該槽道內側面1152及該底面113之內作為該銅質置入層14的根基,增強該銅質置入層14與該槽道內側面1152及該底面113的結合力(強度),更能防止該銅質置入層14從該槽道內側面1152及該底面113剝離脫落。 藉由上述的設置,該鋁質鰭片組11的槽道15通過該槽道內側面1152的銅質置入層14的接觸面142跟該銅質熱管121的第二端1212的熱管接觸表面12122接觸接合(例如在該銅質置入層14的該接觸面142及該銅質熱管121的熱管接觸表面12122之間設有焊料進而焊接結合,或者超音波焊接或雷射焊接),藉此使鋁質鰭片組11不需要經過化學鍍鎳製程就能跟相異材質的銅質熱管121焊接結合。 請繼續參考第5圖為本發明底面跟一底板接合之立體示意圖。如圖所示,本發明鋁質鰭片組11的底面113係跟一銅質熱傳導基座15(例如實心底板或是空心內設有工作液體的均溫板)結合,其中該銅質包括銅或銅合金。如此,該底面113經由該銅質置入層14的接觸面142跟該銅質熱傳導基座15結合(例如焊接結合),且該銅質熱管121的第二端1212的熱管外露表面12121亦跟該銅質熱傳導基座15結合(例如焊接結合),藉此使相異材質的鋁質鰭片組11不需要經過化學鍍鎳製程就能跟銅質熱傳導基座15焊接結合。再者,該散熱器結構10在製造過程不會產生有毒物質達到環保的效果,並改善習知形成共晶的問題。 請繼續參考第6圖為本發明另一替代實施之示意圖。前面雖舉例該銅質置入層14結合在該槽道內側面1152及該底面113,但不限於此,在其他實施該鋁質鰭片組11的底面113的大致中央處開設單一槽道115a具有一槽道內側面1152a係為平直設置,該銅質置入層14結合在該槽道內側面1152a。複數銅質熱管121(本實施表示三根)的第二端1212a係貫穿該槽道115a且併排設置。再者,該第二端1212a的截面係為矩形以使該等銅質熱管121的第二端1212a的熱管接觸表面12122a形成一共平面配合該槽道內側面1152a,並跟該銅質置入層14的接觸面142接觸結合(例如焊接結合,或者超音波焊接或雷射焊接)。再者,該等銅質熱管121的第二端1212a的熱管外露表面12121a形成一共平面接觸一發熱元件16的上表面(例如中央處理器或微處理器等)(如第6A圖)。 請繼續參考第7A至7C圖為本發明鋁質鰭片組的透孔與銅質熱管鬆配結合之示意圖。雖然前面表示該銅質熱管121的第一端1211跟該透孔凸緣1141緊配結合,但不侷限於此。在另一替代實施,該銅質熱管121的第一端121貫穿該透孔114與該透孔凸緣1141鬆配結合(也就是該透孔凸緣1141的凸緣內側面1143的內徑略大於該銅質熱管121的第一端1211的外徑),且該凸緣內側面1143更作為該鰭片組11的另一欲結合部位,該銅質置入層(copper embedding layer)14不僅設置在該槽道內側面1152及該底面113也設置在該凸緣內側面1143,該深入面(deepening surface)141更以咬合或嵌入或埋入或沉積的結合方式結合在該凸緣內側面1143作為該銅質置入層14的根基,透過該深入面141深入結合在該凸緣內側面1143之內以加強該銅質置入層(copper embedding layer)14與凸緣內側面1143之間的結合力,防止該銅質置入層14從該凸緣內側面1143剝離脫落。如此,該鋁質鰭片組11 的透孔114通過該凸緣內側面1143的銅質置入層14的接觸面142跟該銅質熱管121的第一端1211接觸結合(例如焊接結合)。 請繼續參考第8圖為本發明熱管另一替代實施之示意圖。前面雖然表示兩根 銅質熱管121從該鋁質鰭片組11的單一側穿設。但不侷限於此,在其他替代實施,散熱器結構10包括複數根銅質熱管121(圖中表示4根),該鋁質鰭片組11開設等同該等銅質熱管121數量的透孔114及槽道115,且該等銅質熱管121分別從該鋁質鰭片組11的相對兩側交錯或非交錯排列的對穿進而跟該鋁質鰭片組11結合,如此提升該散熱器結構10的散熱效率。 已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍。即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍。 The above-mentioned purpose of the present invention and its structural and functional characteristics will be described based on the preferred embodiments of the accompanying drawings. Please refer to Figure 1A, which is a three-dimensional exploded schematic diagram of the present invention; Figure 1B, which is a schematic diagram of a three-dimensional combination of the present invention; Figure 1C, which is a schematic diagram of another perspective of a three-dimensional combination of the present invention; Figure 1D, which is the outermost design of the aluminum fin group of the present invention There is a schematic diagram of a fastened outer fin; Fig. 2A is a schematic cross-sectional view of the aluminum fin group of the present invention; Fig. 2B is a schematic cross-sectional view of the combination of the aluminum fin group and the copper heat pipe of the present invention. As shown in the figure, a radiator structure 10 includes an aluminum fin set 11 and at least one copper heat pipe 121, the aluminum fin set 11 has a bottom surface 113 and a top surface 116, and the bottom surface 113 is provided with at least one groove The channel 115 represents two channels 115 in this embodiment, and the channel 115 has a channel opening 1151 cut into the bottom surface 113, and a channel inner surface 1152 is concavely set in the direction opposite to the bottom surface 113, and the bottom surface 113 and the inner surface 1152 of the groove are respectively used as a joint to be combined with the fin group 11 and other copper parts (details are described later). Specifically, the aluminum fin set 11 is composed of a plurality of aluminum or aluminum alloy fins 111 that are fastened horizontally or vertically, and has a flow channel 117 between two adjacent aluminum fins 111 . In this figure, each aluminum fin 111 has an upper folded edge 1111 and a lower folded edge 1112 protruding and aligned with the upper folded edge 1111 and the lower folded edge 1112 of the adjacent aluminum fin 111, and the upper folded edge 1111 and the lower folded edge 1112 are aligned. The folded edge 1111 and the lower folded edge 1112 are respectively provided with at least one fastening part 11111, 11121. Although the fastening part 11111, 11121 shows a concave-convex structure in the figure, it is not limited to this, and also includes currently known technical means . Each aluminum fin 111 is horizontally fastened to the fastening portions 11111 , 11121 of adjacent aluminum fins 111 through the fastening portions 11111 , 11121 to form a fastening fin radiator structure. In such a configuration, the upper folded edges 1111 jointly form the top surface 116 of the aluminum fin set 11 , and the lower folded edges 1112 jointly form the bottom surface 113 of the aluminum fin sets 11 . Furthermore, the lower edge 1112 of each aluminum fin 111 is provided with at least one groove, and after the aluminum fins 111 are snapped together, the grooves are aligned with each other to form the channel on the bottom surface 113 115. Each aluminum fin 111 is provided with at least one through hole 114 penetrating through, and these through holes 114 are aligned with each other. One side of the aluminum fin 111 protrudes (a front side of the fin 111 is shown in the figure) and defines a flange inner side 1143 . In addition, without being limited thereto, the aluminum fin set 11 may also be vertically fastened. Furthermore, an inverted aluminum fin 111 is provided on an outermost side of the aluminum fin set 11 to prevent the upper folded edge 1111 and the lower folded edge 1112 from scratching other parts (as shown in FIG. 1D ). The copper heat pipe 121 (two heat pipes 121 are shown in this figure) is, for example, a U-shaped heat pipe, wherein the copper includes copper and copper alloy. Specifically, the copper heat pipe 121 (such as a round, D-shaped, or flat heat pipe) has a first end 1211 and a second end 1212, and the first end 1211 passes through the through hole 114 and the through hole 114. The hole flange 114 is tightly fitted (for example, the inner diameter of the flange inner surface 1143 of the through-hole flange 1141 is slightly smaller than the outer diameter of the first end 1211 of the copper heat pipe 121, so that the two interfere with each other, or use thermal expansion and contraction to The aluminum fin 111 is heated to expand the inner diameter of the through-hole flange 1141, and then the copper heat pipe 121 is inserted into the through-hole 114, and the aluminum fin 111 is cooled to shrink the inner diameter of the through-hole flange 1141. Back to the original size and tightly fit with the copper heat pipe 121 ), the second end 1212 extends to the bottom surface 113 of the fin set 11 and runs through the channel 115 . The second end 1212 has a heat pipe exposed surface 12121 corresponding to the channel opening 1151 , and a heat pipe contact surface 12122 facing the channel inner surface 1152 . In the present invention, a U-shaped portion 1213 is optionally provided between the first end 1211 and the second end 1212 , and the U-shaped portion 1213 extends from the first section 1211 to the second end 1212 . The first end 1211 of the copper heat pipe 121 is used as the condensation end, and the second end 1212 is used as the evaporation end, and the copper heat pipe 121 is provided with at least one capillary structure and a working liquid. The at least one capillary structure is, for example, The capillary structure extends from the first end 1211 to the second end 1212 of any one or a combination of grooves, powder sintered body, mesh body, fiber body, and corrugated board. Furthermore, although the cross section of the first end 1211 of the copper heat pipe 121 shown in the figure is circular, the cross section of the second end 1212 is D-shaped or flat, that is, the exposed side 12121 of the second end 1212 It is a plane (the plane is realized by mechanical processing methods such as flattening with a jig or milling with a milling cutter), and is aligned with the bottom surface 113 of the aluminum fin assembly 11 . But not limited thereto, in other alternative implementations, the cross-sections of the first end 1211 and the second end 1212 are both circular or flat. As shown in FIG. 3, in another alternative implementation, the through-hole flange 1141 of each aluminum fin 111 is provided with a corrugated (or spine-like) structure 1142 tightly bound to the first end 1211 of the copper heat pipe 121. The outer surface of the copper heat pipe 121 is inserted into the through-hole 114 after the first end 1211 of the copper heat pipe 121 is inserted into the through-hole 114, and the corrugated (or spine-like) structure 1142 is formed on the through-hole flange 1141 by using a beam opening device. , the corrugated (or spine-like) structure 1142 has a plurality of continuous concave parts and convex parts arranged staggered around the radial direction of the through-hole flange 1141, and radially pressed toward the copper heat pipe 121 to make the copper heat pipe 121 The outer surface of the copper heat pipe 121 is deformed, and then interferes with the outer surface of the copper heat pipe 121, so that the aluminum fins 111 are fixed on the first end 1211 of the copper heat pipe 121, preventing the copper heat pipe 121 from being pulled out of the transparent Hole 114. Please continue to refer to FIG. 4A and FIG. 4B , which are schematic diagrams of the fin assembly of the present invention before and after the copper insertion layer is provided. As shown in the figure, as shown in Figures 1A-1B and 2A-2B, the inner surface 1152 and the bottom surface 113 of the aforementioned aluminum fin group 11 are respectively provided with a copper insertion layer as a part to be bonded. (copper embedding layer) 14, the copper embedding layer 14 has a deepening surface (deepening surface) 141 and a contacting surface (connecting surface) 142 respectively located on the opposite sides of the copper embedding layer 14, the deepening surface 141 is bonding (such as occlusion or embedding or embedding or depositing) the inner surface 1152 of the channel and the bottom surface 113 , and the contact surface 142 is used as the exposed surface of the copper insertion layer 14 to contact and bond with other components. In some feasible implementations, the copper insertion layer 14 is made of copper sheet or copper foil or copper powder or liquid copper through mechanical processing (such as pneumatic, hydraulic, stamping or hydraulic extrusion or hammering) or surface treatment process (spraying, electroplating or printing) or chemical processing (such as electroplating, anodic treatment) are combined on the inner surface 1152 of the channel and the bottom surface 113, and part of the copper insertion layer 14 is directly occluded or embedded in the process of bonding Or embedded or deposited on the channel inner surface 1152 and the bottom surface 113 to deepen and form the deepening surface 141 (to deepen and form the deepening surface 141 ). In this way, the copper insertion layer 14 is not only combined with the inner surface 1152 of the channel and the bottom surface 113, but also the deep surface 141 goes deep into the inner surface 1152 of the channel and the inner surface 1152 of the channel by means of occlusion or embedding or embedding or deposition. The bottom surface 113 is used as the foundation of the copper insertion layer 14 to enhance the bonding force (strength) between the copper insertion layer 14 and the inner surface 1152 of the channel and the bottom surface 113, and to prevent the copper insertion layer from 14 peels off from the inner surface 1152 and the bottom surface 113 of the channel. With the above arrangement, the channel 15 of the aluminum fin group 11 passes through the contact surface 142 of the copper insertion layer 14 on the inner surface 1152 of the channel and the heat pipe contact surface of the second end 1212 of the copper heat pipe 121 12122 contact joints (for example, solder is provided between the contact surface 142 of the copper insert layer 14 and the heat pipe contact surface 12122 of the copper heat pipe 121 and then welded together, or ultrasonic welding or laser welding), whereby The aluminum fin assembly 11 can be welded and combined with the copper heat pipe 121 of different material without going through the electroless nickel plating process. Please continue to refer to FIG. 5, which is a three-dimensional schematic diagram of the connection between the bottom surface of the present invention and a bottom plate. As shown in the figure, the bottom surface 113 of the aluminum fin group 11 of the present invention is combined with a copper heat conduction base 15 (such as a solid bottom plate or a chamber with a working liquid in the hollow), wherein the copper includes copper or copper alloys. In this way, the bottom surface 113 is combined with the copper heat conduction base 15 through the contact surface 142 of the copper insertion layer 14 (for example, welded together), and the heat pipe exposed surface 12121 of the second end 1212 of the copper heat pipe 121 is also connected with the copper heat conduction base 15 The copper heat conduction base 15 is combined (for example, welded), so that the aluminum fin assembly 11 of different materials can be welded and combined with the copper heat conduction base 15 without going through the electroless nickel plating process. Furthermore, the heat sink structure 10 does not produce toxic substances in the manufacturing process to achieve environmental protection, and solves the conventional problem of eutectic formation. Please continue to refer to FIG. 6, which is a schematic diagram of another alternative implementation of the present invention. Although the copper inserting layer 14 is combined with the inner surface 1152 and the bottom surface 113 of the channel in the previous example, it is not limited to this, and a single channel 115a is opened in the approximate center of the bottom surface 113 of the aluminum fin group 11 in other implementations. There is a channel inner surface 1152a which is straight, and the copper insertion layer 14 is bonded to the channel inner surface 1152a. The second ends 1212a of the plurality of copper heat pipes 121 (three in this embodiment) pass through the channel 115a and are arranged side by side. Furthermore, the cross-section of the second end 1212a is rectangular so that the heat pipe contact surface 12122a of the second end 1212a of the copper heat pipes 121 forms a coplanar fit with the inner surface 1152a of the channel and with the copper insert layer. The contact surface 142 of 14 is contact bonded (eg, welded, or ultrasonically or laser welded). Furthermore, the heat pipe exposed surface 12121a of the second end 1212a of the copper heat pipes 121 forms a coplanar contact with the upper surface of a heating element 16 (such as a central processing unit or a microprocessor, etc.) (as shown in FIG. 6A ). Please continue to refer to Figures 7A to 7C, which are schematic diagrams of the loose-fit combination of the through holes of the aluminum fin set and the copper heat pipe of the present invention. Although it has been shown that the first end 1211 of the copper heat pipe 121 is tightly coupled with the through-hole flange 1141 , it is not limited thereto. In another alternative implementation, the first end 121 of the copper heat pipe 121 passes through the through hole 114 and loosely fits with the through hole flange 1141 (that is, the inner diameter of the flange inner surface 1143 of the through hole flange 1141 is slightly larger than that of the copper heat pipe 1141). The outer diameter of the first end 1211 of the heat pipe 121), and the inner surface 1143 of the flange is another part to be combined with the fin set 11, and the copper embedding layer 14 is not only arranged in the slot The inner surface 1152 of the channel and the bottom surface 113 are also arranged on the inner surface 1143 of the flange, and the deepening surface 141 is further bonded to the inner surface 1143 of the flange by means of occlusion or embedding or embedding or depositing as the copper surface 1143. The foundation of the copper embedding layer 14 is deeply integrated into the inner surface 1143 of the flange through the deep surface 141 to strengthen the bonding force between the copper embedding layer 14 and the inner surface 1143 of the flange. Prevent the copper inserting layer 14 from peeling off from the inner surface 1143 of the flange. In this way, the through hole 114 of the aluminum fin set 11 is in contact with the first end 1211 of the copper heat pipe 121 through the contact surface 142 of the inner surface 1143 of the flange 1143 with the first end 1211 of the copper heat pipe 121 (for example, welded). Please continue to refer to FIG. 8, which is a schematic diagram of another alternative implementation of the heat pipe of the present invention. Although the front shows that two copper heat pipes 121 pass through from a single side of the aluminum fin group 11. But not limited thereto, in other alternative implementations, the heat sink structure 10 includes a plurality of copper heat pipes 121 (four are shown in the figure), and the aluminum fin group 11 has through holes 114 equal to the number of the copper heat pipes 121 and the grooves 115, and the copper heat pipes 121 are respectively staggered or non-staggered from the opposite sides of the aluminum fin set 11 and combined with the aluminum fin set 11, thus improving the heat sink structure 10 cooling efficiency. The present invention has been described in detail, but what is described above is only a preferred embodiment of the present invention, and should not limit the scope of the present invention. That is, all equivalent changes and modifications made according to the application scope of the present invention shall still fall within the scope of the patent of the present invention.

10:散熱器結構 11:鋁質鰭片組 111:鋁質鰭片 1111:上摺邊 1112:下摺邊 11111、11121:扣合部 113:底面 114:透孔 1141:透孔凸緣 1142:波紋狀結構 1143:凸緣內側面 115、115a:槽道 1151:槽道開口 1152、1152a:槽道內側面 116:頂面 117:流道 121:銅質熱管 1211:第一端 1212、1212a:第二端 12121、12121a:熱管外露表面 12122、12122a:熱管接觸表面 1213:U形部位 14:銅質置入層 141:深入面 142:接觸面 15:銅質熱傳導基座 16:發熱元件 10: radiator structure 11: Aluminum fin group 111: Aluminum fins 1111: upper hem 1112: Bottom hem 11111, 11121: fastening part 113: bottom surface 114: through hole 1141: Hole flange 1142: corrugated structure 1143: Inner side of the flange 115, 115a: channel 1151: channel opening 1152, 1152a: the inner surface of the channel 116: top surface 117: Runner 121: copper heat pipe 1211: first end 1212, 1212a: second end 12121, 12121a: exposed surface of heat pipe 12122, 12122a: heat pipe contact surface 1213: U-shaped part 14: Copper insertion layer 141: deep face 142: contact surface 15: Copper heat conduction base 16: heating element

第1A及1B圖為本發明立體分解及組合示意圖; 第1C圖為本發明立體組合另一視角示意圖; 第1D圖為本發明鋁質鰭片組的最外側設有一倒扣鰭片示意圖; 第2A圖為本發明鋁質鰭片組剖視示意圖; 第2B圖為本發明鋁質鰭片組與銅質熱管組合之剖視示意圖; 第3圖為本發明鋁質鰭片與銅質熱管緊配之實施示意圖; 第4A及4B圖為本發明鋁質鰭片組設有銅質置入層之前與之後之示意圖; 第5圖為本發明底面跟一熱傳導元件接合之示意圖; 第6圖為本發明另一替代實施之示意圖; 第7A至7C圖為本發明鋁質鰭片組的透孔與銅質熱管鬆配結合之示意圖; 第8圖為本發明銅質熱管另一替代實施之示意圖。 Figures 1A and 1B are three-dimensional decomposition and assembly diagrams of the present invention; Figure 1C is a schematic diagram of another perspective of the stereo combination of the present invention; Figure 1D is a schematic diagram of an inverted fin on the outermost side of the aluminum fin group of the present invention; Figure 2A is a schematic cross-sectional view of the aluminum fin group of the present invention; Figure 2B is a schematic cross-sectional view of the combination of aluminum fins and copper heat pipes of the present invention; Figure 3 is a schematic diagram of the implementation of the tight fit between aluminum fins and copper heat pipes of the present invention; Figures 4A and 4B are schematic diagrams before and after the aluminum fin assembly of the present invention is provided with a copper insertion layer; Fig. 5 is a schematic diagram of the joint of the bottom surface of the present invention with a heat conduction element; Fig. 6 is a schematic diagram of another alternative implementation of the present invention; Figures 7A to 7C are schematic diagrams of the combination of the through-holes of the aluminum fin group and the copper heat pipe of the present invention; Fig. 8 is a schematic diagram of another alternative implementation of the copper heat pipe of the present invention.

10:散熱器結構 10: radiator structure

11:鋁質鰭片組 11: Aluminum fin group

111:鋁質鰭片 111: Aluminum fins

113:底側 113: bottom side

114:透孔 114: through hole

1141:透孔凸緣 1141: Hole flange

1143:凸緣內側面 1143: Inner side of the flange

115:槽道 115: channel

1151:槽道開口 1151: channel opening

1152:槽道內側面 1152: Inner side of the channel

121:銅質熱管 121: copper heat pipe

1211:第一端 1211: first end

1212:第二端 1212: second end

12121:熱管外露表面 12121: Exposed surface of heat pipe

12122:熱管接觸表面 12122: heat pipe contact surface

1213:U形部位 1213: U-shaped part

14:銅質置入層 14: Copper insertion layer

141:深入面 141: deep face

142:接觸面 142: contact surface

Claims (7)

一種具有熱管之散熱器總成,係包含:                              至少一鋁質鰭片組,由複數鋁質鰭片扣接構成並具有一底面及一頂面,且在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道開口及一槽道內側面,且每一鋁質鰭片上設有至少一貫穿該鋁質鰭片之透孔,該透孔具有一透孔凸緣由該鋁質鰭片之一側凸出,該槽道內側面作為該鋁質鰭片組的一欲結合部位係設有一銅質置入層,該銅質置入層具有一深入面及一接觸面,該深入面係結合該槽道內側面並深入該槽道內側面之內; 至少一銅質熱管,具有一第一端及一第二端分別貫穿該鋁質鰭片組的該透孔及該槽道,且該第一端跟該透孔凸緣緊配結合,該第二端跟該槽道內側面的該銅質置入層的接觸面接觸結合。 A radiator assembly with a heat pipe, comprising: At least one aluminum fin group, which is composed of a plurality of aluminum fins fastened and has a bottom surface and a top surface, and has a A channel, the bottom surface is provided with at least one channel, the channel has a channel opening and an inner surface of the channel, and each aluminum fin is provided with at least one through hole penetrating the aluminum fin, the through hole There is a through-hole flange protruding from one side of the aluminum fin, and the inner surface of the groove is used as a part to be combined with the aluminum fin group. A copper insert layer is provided, and the copper insert layer has a deep surface and a contact surface, the deep surface engages the inner side of the channel and penetrates into the inner side of the channel; At least one copper heat pipe has a first end and a second end respectively passing through the through hole and the channel of the aluminum fin group, and the first end is tightly fitted with the through hole flange, and the second end Contacting and combining with the contact surface of the copper insertion layer on the inner side of the channel. 如請求項1所述之具有熱管之散熱器總成,其中該至少一熱管的該第二端具有一熱管外露表面及一熱管接觸表面,該熱管外露表面係從該槽道開口外露,該熱管接觸表面跟該槽道內側的該銅質置入層的接觸面接觸結合。The radiator assembly with heat pipes as described in claim 1, wherein the second end of the at least one heat pipe has a heat pipe exposed surface and a heat pipe contact surface, the heat pipe exposed surface is exposed from the channel opening, the heat pipe The contact surface contacts and combines with the contact surface of the copper insertion layer inside the channel. 如請求項1所述之具有熱管之散熱器總成,其中該透孔凸緣環設有一波紋狀結構或棘狀結構緊密束縛在該第一端的該外表面。The heat sink assembly with heat pipes as claimed in claim 1, wherein the through-hole flange ring is provided with a corrugated structure or a spine-like structure tightly bound on the outer surface of the first end. 如請求項1所述之具有熱管之散熱器總成,其中該鋁質鰭片組的該底面係作為另一欲結合部位設有該銅質置入層。The heat sink assembly with heat pipes as described in Claim 1, wherein the bottom surface of the aluminum fin group is used as another part to be combined with the copper insertion layer. 一種具有熱管之散熱器總成,係包含: 至少一鋁質鰭片組,由複數鋁質鰭片扣接構成並具有一底面及一頂面,且在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道開口及一槽道內側面,且每一鋁質鰭片上設有至少一透孔貫穿該鋁質鰭片,該透孔具有一透孔凸緣由該鋁質鰭片的一側凸出且界定一凸緣內側面,該槽道內側面及該凸緣內側面分別作為該鋁質鰭片組的一欲結合部位設有一銅質置入層具有一深入面及一接觸面,該深入面係分別結合該槽道內側面及該凸緣內側面並深入該槽道內側面及該凸緣內側面之內; 至少一銅質熱管,具有一第一端及一第二端分別貫穿該鋁質鰭片組的該透孔及該槽道,且該第一端跟該透孔凸緣鬆配結合並與該凸緣內側面的該銅質置入層的該接觸面接觸結合,該第二端跟該槽道內側面的該銅質置入層的該接觸面接觸結合。 A radiator assembly with a heat pipe, comprising: At least one aluminum fin group is composed of a plurality of aluminum fins fastened and has a bottom surface and a top surface, and there is a flow channel between two adjacent aluminum fins, and the bottom surface is provided with at least one groove, The channel has a channel opening and an inner surface of the channel, and each aluminum fin is provided with at least one through hole passing through the aluminum fin, and the through hole has a through hole flange formed by one of the aluminum fins. The side protrudes and defines a flange inner surface, the channel inner surface and the flange inner surface are respectively used as a joint part of the aluminum fin group, and a copper inserting layer is provided with a deep surface and a contact surface , the deep surface is respectively combined with the inner surface of the channel and the inner surface of the flange and penetrates into the inner surface of the channel and the inner surface of the flange; At least one copper heat pipe has a first end and a second end respectively passing through the through hole and the channel of the aluminum fin group, and the first end is loosely combined with the through hole flange and is combined with the flange The contact surface of the copper insertion layer on the inner surface is contacted and combined, and the second end is contacted and combined with the contact surface of the copper insertion layer on the inner surface of the channel. 如請求項5所述之具有熱管之散熱器總成,其中該至少一熱管的該第二端具有一熱管外露表面係從該槽道開口外露,及一熱管接觸表面跟該槽道內側的該銅質置入層的接觸面接觸結合。The radiator assembly with heat pipes as described in claim 5, wherein the second end of the at least one heat pipe has a heat pipe exposed surface exposed from the slot opening, and a heat pipe contact surface with the inside of the slot The contact surfaces of the copper insert layers are bonded in contact. 如請求項5所述之具有熱管之散熱器總成,其中該鰭片組該底面係作為另一欲結合部位設有該銅質置入層。The heat sink assembly with heat pipes as described in Claim 5, wherein the bottom surface of the fin group is used as another part to be combined with the copper insertion layer.
TW111103914A 2022-01-28 2022-01-28 Heat sink assembly with heat pipe TWI800244B (en)

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US18/064,293 US20230243603A1 (en) 2022-01-28 2022-12-12 Heat sink structure with heat pipe

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TWM241626U (en) * 2003-09-30 2004-08-21 Huei-Ran Wu Improvement on heat-dissipating fin assembly comprising heat pipe coupled to heat-dissipating fin
CN100343611C (en) * 2003-12-31 2007-10-17 奇鋐科技股份有限公司 Structure and fabricating method for radiating module
TW200538696A (en) * 2005-08-17 2005-12-01 Cooler Master Co Ltd Heat dissipation fins, heat sink formed of fins, and method for producing the same
TWI309760B (en) * 2005-12-16 2009-05-11 Foxconn Tech Co Ltd Heat dissipation device
CN102116586B (en) * 2009-12-30 2013-11-06 富准精密工业(深圳)有限公司 Heat dissipating device
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