TWM629047U - Radiator assembly with heat pipe - Google Patents
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Abstract
一種具有熱管之散熱器總成,係包含:相異材質的至少一鋁質鰭片組及至少一銅質熱管,該鋁質鰭片組包括至少一欲結合部位(例如透孔及/或槽道)設有一銅質置入層用來跟該銅質熱管接觸結合,藉此促進相異材質的鋁質鰭片組與該銅質熱管的結合且改善鋁質鰭片組的表面共晶粒問題及化學鍍鎳造成的環境汙染問題者。 A radiator assembly with heat pipes, comprising: at least one aluminum fin group and at least one copper heat pipe of different materials, the aluminum fin group includes at least one part to be combined (such as through holes and/or grooves) Road) is provided with a copper intercalation layer for contact and bonding with the copper heat pipe, thereby promoting the combination of aluminum fin sets of different materials and the copper heat pipe and improving the surface eutectic grain of the aluminum fin set problems and environmental pollution problems caused by electroless nickel plating.
Description
本創作係有關於散熱器,尤其關於一種在鋁質散熱器的欲結合部位設有一銅質置入層用來與銅材質熱管結合的具有熱管之散熱器總成。 The present invention relates to a radiator, especially a radiator assembly with a heat pipe which is provided with a copper embedded layer on the part to be combined of the aluminum radiator for combining with the copper heat pipe.
按,散熱器或散熱鰭片通常被使用在將發熱元件或系統中產生的熱量利用熱交換散逸在外在空氣中;而在熱阻較低的情形下,則顯示該散熱片具有較高的散熱效率。一般來說,熱阻係由散熱片內部之擴散熱阻以及該散熱片表面與大氣環境之間之對流熱阻所構成。目前更有效率的散熱機制係採用具有高導熱效能的熱管與散熱器的鰭片作組合,以有效解決散熱問題。 Press, heat sinks or fins are usually used to dissipate the heat generated in the heating element or system to the outside air by heat exchange; and in the case of low thermal resistance, it shows that the heat sink has higher heat dissipation efficiency. Generally speaking, the thermal resistance is composed of the diffusion thermal resistance inside the heat sink and the convection thermal resistance between the surface of the heat sink and the atmospheric environment. At present, a more efficient heat dissipation mechanism uses a combination of heat pipes with high thermal conductivity and fins of the heat sink to effectively solve the heat dissipation problem.
一般具有熱管的散熱模組,包括至少一熱管及複數間隔排列的鰭片組,且每每每相鄰的鰭片之間設有一流道。每一鰭片上開設有互相對齊的一透孔、一上摺邊及一下摺邊。該上摺邊及該下摺邊分別設有至少一扣合部,每一鰭片藉由該扣合部扣接相鄰鰭片的扣合部形成一扣鰭片式的散熱器或散熱鰭片組,進而使該等鰭片的上摺邊共同構成該散熱器的一頂側,該下摺邊共同構成該散熱器的一底側。 Generally, a heat dissipation module with heat pipes includes at least one heat pipe and a plurality of fin groups arranged at intervals, and a flow channel is often provided between adjacent fins. Each fin is provided with a through hole, an upper folded edge and a lower folded edge which are aligned with each other. The upper folded edge and the lower folded edge are respectively provided with at least one buckling portion, and each fin is fastened to the buckling portion of the adjacent fin by the buckling portion to form a finned heat sink or heat dissipation fin The upper folded edges of the fins together form a top side of the radiator, and the lower folded edges together form a bottom side of the radiator.
再者,該鳍片透孔的周緣由一側向另一側凸伸形成設有一透孔凸緣,當該透孔被該熱管的一端貫穿後,該透孔凸緣係環繞在該熱管的一端的外表面;熱管的另一端則延伸到該散熱器或散熱鰭片組的底側或配合一底座。 Furthermore, the peripheral edge of the fin through-hole protrudes from one side to the other side to form a through-hole flange. When the through-hole is penetrated by one end of the heat pipe, the through-hole flange surrounds the outer surface of one end of the heat pipe. ; The other end of the heat pipe is extended to the bottom side of the radiator or the heat dissipation fin group or matched with a base.
一般而言,該等鰭片的透孔跟該熱管的一端的結合係採慣用為緊配結合或鬆配結合方式二種,其中緊配結合方式例如該透孔凸緣的內徑略小於該熱管的 一端的外徑導致兩者產生干涉結合。另有利用熱脹冷縮的手段對鰭片加熱使該透孔凸緣的內徑稍微大於該熱管的一端的外徑,然後在該熱管插入該透孔後,對該鰭片冷卻使該透孔凸緣的內徑縮回到原來尺寸與該熱管緊配結合。 Generally speaking, the combination of the through holes of the fins and one end of the heat pipe is usually a tight fit or a loose fit. The outer diameter of one end causes an interference bond between the two. In addition, the fins are heated by means of thermal expansion and cold contraction so that the inner diameter of the through-hole flange is slightly larger than the outer diameter of one end of the heat pipe, and then after the heat pipe is inserted into the through-hole, the fin is cooled to make the through-hole flange's inner diameter slightly larger. The inner diameter is retracted to its original size to fit tightly into the heat pipe.
另外,慣用的鬆配結合方式例如該透孔凸緣的內徑略大於該熱管一端的外徑且在鰭片的透孔與熱管之間設有一介質(例如導熱膠或錫膏或錫條填補空隙)。介質設置的方式其中之一是將該介質設置在該透孔的內緣跟該熱管的一端的外表面;另一方式則在該透孔的邊緣開設一填料孔,將該介質設置在該填料孔內。於加工時,加熱使該介質融化均勻佈滿於該導熱管外表面及該透孔內緣之間填補空隙。 In addition, the conventional loose-fit bonding method, for example, the inner diameter of the through-hole flange is slightly larger than the outer diameter of one end of the heat pipe, and a medium (such as thermal conductive glue or solder paste or tin strips to fill the gap) is provided between the through hole of the fin and the heat pipe. . One of the ways of setting the medium is to set the medium on the inner edge of the through hole and the outer surface of one end of the heat pipe; the other way is to open a packing hole at the edge of the through hole, and set the medium on the packing inside the hole. During processing, heating makes the medium melt and spread evenly between the outer surface of the heat-conducting pipe and the inner edge of the through hole to fill the gap.
再者,緊配結合方式也有利用一束口裝置施壓在該透孔凸緣上形成一波紋狀結構,該波紋狀結構具有複數連續的凹部及凸部交錯排列在該透孔凸緣的徑向周圍,且該凸部與該凹部緊密束縛在該熱管一端的外側表面,並朝該熱管徑向擠壓使該熱管的外表面變形,進而與該熱管的外表面形成干涉,以令該透孔凸緣與該熱管緊密結合一起。 In addition, the tight-fitting combination method also uses a bunching device to press on the through-hole flange to form a corrugated structure, and the corrugated structure has a plurality of continuous concave parts and convex parts arranged alternately around the radial direction of the through-hole flange, and The protruding portion and the concave portion are tightly bound to the outer surface of one end of the heat pipe, and are radially squeezed toward the heat pipe to deform the outer surface of the heat pipe, thereby interfering with the outer surface of the heat pipe, so that the through-hole flange and the The heat pipes are tightly bound together.
此外業者進一步考量整體散熱器的整體重量及成本,為了獲的較輕重量及成本低的要求,通常鰭片或散熱器或底座係選擇為重量輕、成本低的鋁質材料構成,熱管則利用高導熱係數金屬(如黃銅或鋁、鎳、不銹鋼等等)所做成。 In addition, the industry further considers the overall weight and cost of the overall radiator. In order to meet the requirements of lighter weight and lower cost, usually the fins, radiators or bases are made of light-weight and low-cost aluminum materials, and the heat pipes use Made of high thermal conductivity metals (such as brass or aluminum, nickel, stainless steel, etc.).
雖選用鋁材質取代銅材質可藉以改善了銅重量重及材料成本昂貴等問題,但卻衍生出其他問題例如鋁表面易被氧化,在焊接過程中生成高熔點的氧化物,使焊縫金屬難以完全熔合,給施焊帶來困難,若銅與鋁直接進行焊接時,兩材料直接對接的部位,在焊接後容易因為脆性大而產生裂紋,並且在銅與鋁進行熔焊時,靠近銅材料這一側的焊縫中很容易形成CuAl2等共晶,而CuAl2等 共晶結構僅分布於材料的晶界附近,容易產生晶界間的疲勞或裂紋,又由於銅與鋁兩者的熔點溫度及共晶溫度相差甚大,在熔焊作業中,當鋁熔化時而銅卻保持固體狀態,當銅熔化時,鋁已熔化很多了,無法以共融或共晶狀態共存,增加焊接難度。另外,由於銅與鋁的導熱性都很好,焊接時熔池金屬結晶快,高溫時的治金反應氣體來不及逸出,焊縫易產生氣孔,故銅與鋁材質間無法直接進行焊接,則必須對該鋁材質表面進行表面改質後使得以進行後續與銅材質或其他材料焊接之作業。 Although the use of aluminum material instead of copper material can improve the weight of copper and the high cost of materials, other problems arise, such as the aluminum surface is easily oxidized, and high melting point oxides are formed during the welding process, making it difficult for the weld metal. Complete fusion brings difficulties to welding. If copper and aluminum are directly welded, the parts where the two materials are directly butted are prone to cracks after welding due to their large brittleness, and when copper and aluminum are welded, close to the copper material. Eutectic such as CuAl2 is easy to form in the weld on this side, while CuAl2 etc. The eutectic structure is only distributed near the grain boundaries of the material, which is prone to fatigue or cracks between the grain boundaries, and because the melting point temperature and eutectic temperature of copper and aluminum are quite different, in the fusion welding operation, when the aluminum melts, Copper remains solid, and when copper melts, aluminum has melted so much that it cannot coexist in a eutectic or eutectic state, making welding more difficult. In addition, due to the good thermal conductivity of copper and aluminum, the molten pool metal crystallizes quickly during welding, and the metallurgical reaction gas at high temperature does not have time to escape, and the welding seam is prone to pores, so copper and aluminum cannot be directly welded. The surface of the aluminum material must be surface-modified for subsequent welding with copper or other materials.
尤有進者為改善前述習知改用鋁材質取代銅材質無法直接與銅或其他異材質進行焊接的缺失,遂使用了化學鍍鎳(即無電鍍鎳)作為表面改質的技術工法。一般而言,化學鍍鎳(即無電鍍鎳)有三種:低磷、中磷、高磷,其與電鍍最大的差異點是其工作環境是在沒有電流條件下,利用溶液中的還原劑將金屬離子還原,而進行化學鍍鎳前必須對試片表面進行催化。化學鍍鎳液可分為下列三種:(1)活化敏化+酸性鍍浴PH值在4~6之間的屬於酸性鍍液,其特色是蒸發量所引起成分量的損失較少,雖然操作溫度較高,但鍍液較安全且容易控制,含磷量高、鍍率高,常為工業界所使用。(2)活化敏化+鹼性鍍液鹼性鍍浴的PH值在8~10之間,因調整PH值的氨水容易揮發,在操作時須適時補充氨水來維持PH值的穩定,含磷量較少,鍍液較不穩,操作溫度較低。(3)HPM+鹼性鍍浴HPM是將矽晶片浸泡於DI-water:H2O2(aq):HCl(aq)=4:1:1的混合液中利用矽晶表面形成的氧化層來取代敏化活化,在表面形成自我催化表面。 In particular, in order to improve the above-mentioned conventional problem that aluminum material is used instead of copper material and cannot be directly welded with copper or other dissimilar materials, electroless nickel plating (ie electroless nickel plating) is used as a technical method for surface modification. Generally speaking, there are three types of electroless nickel plating (ie, electroless nickel plating): low phosphorus, medium phosphorus, and high phosphorus. The biggest difference from electroplating is that the working environment is under the condition of no current, and the reducing agent in the solution is used. Metal ions are reduced, and the surface of the test piece must be catalyzed before electroless nickel plating. Electroless nickel plating solution can be divided into the following three types: (1) Activation sensitization + acid plating bath pH value between 4 and 6 belongs to acid plating solution, which is characterized by less loss of components caused by evaporation, although the operation The temperature is high, but the plating solution is safe and easy to control, with high phosphorus content and high plating rate, and is often used in the industry. (2) Activation sensitization + alkaline plating solution The pH value of the alkaline plating bath is between 8 and 10. Because the ammonia water that adjusts the pH value is easy to volatilize, it is necessary to supplement the ammonia water in time to maintain the stability of the pH value during operation. The amount is less, the plating solution is less stable, and the operating temperature is lower. (3) HPM+Alkaline plating bath HPM is to immerse the silicon wafer in a mixture of DI-water:H2O2(aq):HCl(aq)=4:1:1 and use the oxide layer formed on the surface of the silicon wafer to replace the sensitization activated, forming an autocatalytic surface on the surface.
然而,在化學鍍鎳(即無電鍍鎳)製程中需使用大量的化學反應液體,並且在化學鍍鎳製程後將會產生大量含有重金屬或化學物質的工業廢液,而工業廢液 中都會產生大量的含有黃磷等有毒物質的廢水無法回收使用。況且黃磷污水中含有50~390mg/L濃度的黃磷是一種劇毒物質,進入人體對肝臟等器官危害極大。長期飲用含磷的水可使人的骨質疏鬆,發生下頜骨壞死等病變。故現行各國已開始禁用此項製程,並推廣無毒製程藉以保護環境。 However, a large amount of chemical reaction liquid needs to be used in the process of electroless nickel plating (ie, electroless nickel plating), and a large amount of industrial waste liquid containing heavy metals or chemical substances will be generated after the electroless nickel plating process, and the industrial waste liquid There will be a lot of waste water containing yellow phosphorus and other toxic substances that cannot be recycled. Moreover, yellow phosphorus containing 50~390mg/L concentration of yellow phosphorus in sewage is a highly toxic substance, which is extremely harmful to the liver and other organs when it enters the human body. Long-term drinking of phosphorus-containing water can cause osteoporosis and other diseases such as mandibular necrosis. Therefore, countries have begun to ban this process and promote non-toxic processes to protect the environment.
故如何提供一種可降低散熱模組組合結構整體重量,以及取代化學鍍鎳作為改善鋁材質無法與其他異材質焊接的表面改質工法,同時有利於焊接作業且又不額外產生環境汙染物的方法,則為現階段首重之目標。 Therefore, how to provide a method that can reduce the overall weight of the combined structure of the heat dissipation module and replace electroless nickel plating as a surface modification method that improves the inability of aluminum materials to be welded with other dissimilar materials, and is beneficial to welding operations and does not generate additional environmental pollutants. , is the first priority at this stage.
是以,要如何解決上述之問題與缺失,即為本案之創作人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned problems and deficiencies is the direction that the creator of this case and the relevant manufacturers engaged in this industry are eager to research and improve.
為改善上述之問題,本創作之一目的係提供一種在銅鋁相異材質構成不同的元件之間,透過在該鋁質鰭片組的至少一欲結合部位設置一銅質置入層用來跟銅質熱管接觸結合,以使銅鋁相異材質構成的不同元件可以直接焊接,鋁質的鰭片組不需要化學鍍鎳製程就可以跟銅質熱管焊接結合,進而不會產生有毒物質達到環保的效果,且改善習知形成共晶的問題。 In order to improve the above-mentioned problems, an object of the present invention is to provide a method for disposing a copper intercalation layer on at least one part of the aluminum fin group to be combined between components composed of different materials of copper and aluminum. Contact with the copper heat pipe, so that different components composed of different materials of copper and aluminum can be directly welded. Environmentally friendly effect, and improve the conventional problem of forming eutectic.
本創作之一目的提供一種在鋁質鰭片組用來跟銅質熱管或基座其中任一或兩者結合的欲結合部位形成一銅質置入層,以使該鋁質鰭片組不需要化學鍍鎳製程就可以跟銅質熱管或銅質基座焊接結合,進而降低結構整體重量且減少接合處的熱阻並提升熱傳導效率之具有熱管之散熱器總成。 One of the objectives of the present invention is to provide a method to form a copper intercalation layer on the part to be combined of the aluminum fin set with either or both of the copper heat pipe or the base, so that the aluminum fin set is not The heat sink assembly with heat pipe can be combined with copper heat pipe or copper base by electroless nickel plating process, thereby reducing the overall weight of the structure, reducing the thermal resistance of the joint and improving the heat conduction efficiency.
為達上述之目的,本創作提供一種具有熱管之散熱器總成,係包含:至少一鋁質鰭片組,由複數鋁質鰭片係扣接組合構成並具有一底面及一頂面,且在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道 開口及一槽道內側面,且每一鋁質鰭片上設有至少一貫穿的透孔,該透孔具有一透孔凸緣由該鋁質鰭片的一側凸出,該槽道內側面作為該鋁質鰭片組與熱管的一欲結合部位係設有一具有一深入面及一接觸面之銅質置入層,且該置入層之深入面係結合該槽道內側面並深入在該槽道內側面之下;至少一銅質熱管,具有一第一端及一第二端分別貫穿該鋁質鰭片組的該透孔及該槽道,且該第一端跟各該透孔凸緣緊配結合,該第二端跟該槽道內側面的該銅質置入層的接觸面接觸結合。 In order to achieve the above-mentioned purpose, the present invention provides a radiator assembly with a heat pipe, which includes: at least one aluminum fin group, which is composed of a plurality of aluminum fins in a buckled combination and has a bottom surface and a top surface, and There is a flow channel between two adjacent aluminum fins, the bottom surface is provided with at least one channel, and the channel has a channel The opening and the inner side of a channel, and each aluminum fin is provided with at least one through hole, the through hole has a through-hole flange protruding from one side of the aluminum fin, and the inner side of the channel serves as a through hole. A copper intercalation layer with a deep surface and a contact surface is formed at a part to be combined of the aluminum fin set and the heat pipe, and the deep surface of the interposed layer is combined with the inner side of the channel and penetrated into the Below the inner side surface of the channel; at least one copper heat pipe has a first end and a second end respectively passing through the through hole and the channel of the aluminum fin group, and the first end and the through hole flange The second end is in contact and combined with the contact surface of the copper embedded layer on the inner side of the channel.
前述該至少一銅質熱管的該第二端具有一熱管外露表面係從該槽道開口外露,及一熱管接觸表面跟該槽道內側的該銅質置入層的接觸面接觸並透過焊接結合。 The second end of the at least one copper heat pipe has a heat pipe exposed surface exposed from the opening of the channel, and a heat pipe contact surface is in contact with the contact surface of the copper embedded layer inside the channel and is bonded by welding .
前述該透孔凸緣環設有一波紋狀或棘狀結構緊密束縛在該第一端的該外表面。 The aforementioned through-hole flange ring is provided with a corrugated or spine-like structure tightly bound to the outer surface of the first end.
前述該鰭片組的該底面係作為該鰭片組的另一欲結合部位設有該銅質置入層。 The bottom surface of the aforementioned fin set is provided with the copper intercalation layer as another part to be combined of the fin set.
本創作另外提供一種具有熱管之散熱器總成,係包含:至少一鋁質鰭片組,具有一底面及一頂面,在兩相鄰鋁質鰭片之間具有一流道,該底面設有至少一槽道,該槽道具有一槽道開口及一槽道內側面,且每一鰭片上設有至少一透孔貫穿該鋁質鰭片,該透孔具有一透孔凸緣由該鋁質鰭片的一側凸出且界定一凸緣內側面,該槽道內側面及該凸緣內側面分別分別作為該鋁質鰭片組的一欲結合部位設有一銅質置入層,該銅質置入層具有一深入面及一接觸面,且該深入面係分別結合該槽道內側面及該凸緣內側面並深入該槽道內側面及該凸緣內側面之內;至少一銅質熱管具有一第一端及一第二端分別貫穿該鋁質鰭片組 的該透孔及該槽道,該第一端跟該透孔凸緣採鬆配結合並與該凸緣內側面的該銅質置入層的該接觸面接觸以焊接結合,該第二端跟該槽道內側面的該銅質置入層的該接觸面接觸亦透過焊接結合二者。 The present invention further provides a radiator assembly with a heat pipe, which includes: at least one aluminum fin group with a bottom surface and a top surface, a flow channel between two adjacent aluminum fins, and the bottom surface is provided with At least one channel, the channel has a channel opening and an inner side surface of the channel, and each fin is provided with at least one through hole passing through the aluminum fin, the through hole has a through hole flange from the aluminum fin One side of the sheet protrudes and defines an inner side of a flange. The inner side of the channel and the inner side of the flange are respectively used as a part of the aluminum fin group to be combined with a copper embedded layer. The copper The embedded layer has a deep surface and a contact surface, and the deep surface is respectively combined with the inner side of the channel and the inner side of the flange and penetrates into the inner side of the channel and the inner side of the flange; at least one copper The heat pipe has a first end and a second end respectively passing through the aluminum fin set The through-hole and the channel, the first end is loosely combined with the through-hole flange and is in contact with the contact surface of the copper embedded layer on the inner side of the flange for welding, the second end is connected with the The contact surface of the copper intercalation layer on the inner side of the channel also joins the two by soldering.
前述至少一熱管的該第二端具有一熱管外露表面係從該槽道開口外露,及一熱管接觸表面跟該槽道內側面的該銅質置入層的接觸面接觸結合。 The second end of the at least one heat pipe has an exposed surface of the heat pipe exposed from the opening of the channel, and a contact surface of the heat pipe is in contact with the contact surface of the copper embedded layer on the inner side of the channel.
前述該鰭片組的該底面係作為該鰭片組的另一欲結合部位設有該銅質置入層。 The bottom surface of the aforementioned fin set is provided with the copper intercalation layer as another part to be combined of the fin set.
10:散熱器結構 10: Radiator structure
11:鋁質鰭片組 11: Aluminum fin set
111:鋁質鰭片 111: Aluminum fins
1111:上摺邊 1111: top fold
1112:下摺邊 1112: Bottom fold
11111、11121:扣合部 11111, 11121: Buckle part
113:底面 113: Underside
114:透孔 114: Through hole
1141:透孔凸緣 1141: Through-hole flange
1142:波紋狀結構 1142: Corrugated Structure
1143:凸緣內側面 1143: Flange inner side
115、115a:槽道 115, 115a: channel
1151:槽道開口 1151: Channel opening
1152、1152a:槽道內側面 1152, 1152a: inner side of the channel
116:頂面 116: Top surface
117:流道 117: runner
121:銅質熱管 121: Copper heat pipe
1211:第一端 1211: First End
1212、1212a:第二端 1212, 1212a: second end
12121、12121a:熱管外露表面 12121, 12121a: Exposed surface of heat pipe
12122、12122a:熱管接觸表面 12122, 12122a: Heat pipe contact surface
1213:U形部位 1213: U-shaped part
14:銅質置入層 14: Copper Insertion Layer
141:深入面 141: In-depth face
142:接觸面 142: Contact surface
15:銅質熱傳導基座 15: Copper heat conduction base
16:發熱元件 16: Heating element
第1A及1B圖為本創作立體分解及組合示意圖;第1C圖為本創作立體組合另一視角示意圖;第1D圖為本創作鋁質鰭片組的最外側設有一倒扣鰭片示意圖;第2A圖為本創作鋁質鰭片組剖視示意圖;第2B圖為本創作鋁質鰭片組與銅質熱管組合之剖視示意圖;第3圖為本創作鋁質鰭片與銅質熱管緊配之實施示意圖;第4A及4B圖為本創作鋁質鰭片組設有銅質置入層之前與之後之示意圖;第5圖為本創作底面跟一熱傳導元件接合之示意圖;第6圖為本創作另一替代實施之示意圖;第7A至7C圖為本創作鋁質鰭片組的透孔與銅質熱管鬆配結合之示意圖;第8圖為本創作銅質熱管另一替代實施之示意圖。 Figures 1A and 1B are schematic diagrams of the three-dimensional decomposition and assembly of the creation; Figure 1C is a schematic diagram of another perspective of the three-dimensional combination of the creation; Figure 1D is a schematic diagram of an inverted fin on the outermost side of the aluminum fin group of the creation; Figure 2A is a schematic cross-sectional view of the creative aluminum fin set; Figure 2B is a schematic cross-sectional view of the creative aluminum fin set and the copper heat pipe; Figure 3 is the creative aluminum fin and copper heat pipe. Figure 4A and 4B are the schematic diagrams before and after the creation of the aluminum fin set with the copper intercalation layer; Figure 5 is the schematic diagram of the joint between the bottom surface of the creation and a heat conduction element; Figure 6 is the schematic diagram of the creation A schematic diagram of another alternative implementation of the present invention; Figures 7A to 7C are schematic diagrams of the loose combination of the through holes of the aluminum fin group and the copper heat pipe; Figure 8 is a schematic diagram of another alternative implementation of the copper heat pipe. .
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above-mentioned purpose of the present invention and its structural and functional characteristics will be described with reference to the preferred embodiments of the accompanying drawings.
請參閱第1A圖為本創作立體分解示意圖;第1B圖為本創作立體組合示意圖;第1C圖為本創作立體組合另一視角示意圖;第1D圖為本創作鋁質鰭片組的最外側設有一扣接的外側鰭片示意圖;第2A圖為本創作鋁質鰭片組剖視示意圖;第2B圖為本創作鋁質鰭片組與銅質熱管組合之剖視示意圖。如圖所示一散熱器結構10包括一鋁質鰭片組11及至少一銅質熱管121,該鋁質鰭片組11具有一底面113及一頂面116,該底面113設有至少一槽道115,在本實施表示兩個槽道115,該槽道115具有一槽道開口1151切齊該底面113,及一槽道內側面1152往相反該底面113的方向內凹設置,且該底面113及該槽道內側面1152則分別作為該鰭片組11與其他銅質零件結合的一欲結合部位(詳述如後)。
Please refer to Figure 1A for an exploded perspective view of the creation; Figure 1B for the three-dimensional composition of the creation; Figure 1C for another perspective view of the three-dimensional composition for the creation; Figure 1D for the outermost setting of the aluminum fin set A schematic diagram of an outer fin with a snap connection; Figure 2A is a schematic cross-sectional view of the aluminum fin set; Figure 2B is a cross-sectional schematic diagram of the combination of the aluminum fin set and the copper heat pipe. As shown in the figure, a
詳細而言,該鋁質鰭片組11係由複數鋁或鋁合金材質的鰭片111以水平或垂直扣接構成,且在兩相鄰鋁質鰭片111之間具有一流道117。在本圖中表示每一鋁質鰭片111具有一上摺邊1111及一下摺邊1112凸伸對齊相鄰的另一鋁質鰭片111的上摺邊1111及一下摺邊1112,且該上摺邊1111及該下摺邊1112分別設有至少一扣合部11111、11121,該扣合部11111、11121在圖中雖然表示凹凸配合的結構但不限於此,也包括目前已知的技術手段。每一鋁質鰭片111藉由該扣合部11111、11121水平扣接相鄰鋁質鰭片111的扣合部11111、11121形成一扣合式鰭片(fin)的散熱器結構。
In detail, the aluminum fin set 11 is composed of a plurality of aluminum or
如此設置,該等上摺邊1111共同構成該鋁質鰭片組11的頂面116,該等下摺邊1112則共同構成該等鰭片組11的底面113。再者,每一鋁質鰭片111的下摺邊1112設有至少一凹槽,在該等鋁質鰭片111扣接後,該等凹槽係彼此對齊構成位於該底面113的該槽道115。前述每一鋁質鰭片111上設有貫穿的
至少一透孔114,該等透孔114係彼此對齊,該透孔114具有一透孔凸緣1141環設在該透孔114的一邊緣且由該鋁質鰭片111的一側凸出(在圖中表示該鰭片111的一前側)並界定一凸緣內側面1143。另外,不限於此,該鋁質鰭片組11也可以是垂直扣接設置。再者,該鋁質鰭片組11的一最外側設有一倒扣的鋁質鰭片111以防止該上摺邊1111及該下摺邊1112刮傷其他零件(如第1D圖)。
In this way, the upper folded
該銅質熱管121(在本圖表示兩根熱管121)例如為U形熱管,其中該銅質包括銅及銅合金。詳細而言,該銅質熱管121(例如為圓形、D形、或扁平式熱管)具有一第一端1211及一第二端1212,該第一端1211係貫穿該透孔114與該透孔凸緣1141緊配結合(例如該透孔凸緣1141的凸緣內側面1143的內徑略小於該銅質熱管121的第一端1211外徑導致兩者產生干涉結合,或者利用熱脹冷縮的手段對該鋁質鰭片111加熱使該該透孔凸緣1141的內徑尺寸擴大,然後令該銅質熱管121插入透孔114後,對該鋁質鰭片111冷卻使該透孔凸緣1141的內徑尺寸縮回到原來尺寸與該銅質熱管121緊配結合),該第二端1212延伸到該鰭片組11的該底面113並貫穿該槽道115。該第二端1212具有一熱管外露表面12121對應該槽道開口1151,及一熱管接觸表面12122面對該槽道內側面1152。
The copper heat pipe 121 (two
本創作選擇設有一U形部位1213在該第一端1211及該第二端1212之間,該U形部位1213從該第一端1211延伸到該第二端1212。該銅質熱管121的第一端1211係作為冷凝端,該第二端1212係作為蒸發端,且該銅質熱管121內容設有至少一毛細結構及一工作液體,該至少一毛細結構例如為溝槽、粉末燒結體、網格體、纖維體、波浪板其中任一或組合,該毛細結構係從該第一端1211延伸到該第二端1212。
In the present invention, a
再者,雖然圖中表示該銅質熱管121的第一端1211的截面係為圓形,該第二端1212的截面係為D形或扁平形狀,也就是該第二端1212的外露側12121為一平面(該平面例如用治具壓平或銑刀銑削等機械加工手段實現),並對齊該鋁質鰭片組11的底面113。但不限於此,在其他替代實施,該第一端1211及第二端1212的截面同為圓形或扁平形狀。
Furthermore, although the figure shows that the cross section of the
如第3圖所示,在另一替代實施,前述每一鋁質鰭片111的透孔凸緣1141環設有一波紋狀(或棘狀)結構1142緊密束縛在該銅質熱管121的第一端1211的外表面形成干涉結合,具體係在該銅質熱管121的第一端1211插入該透孔114後,利用一束口裝置施壓在該透孔凸緣1141形成該波紋狀(或棘狀)結構1142,藉由該波紋狀(或棘狀)結構1142具有複數連續的凹部及凸部交錯排列在該透孔凸緣1141的徑向周圍,並朝該銅質熱管121徑向擠壓使該銅質熱管121的外表面變形,進而與該銅質熱管121的外表面形成干涉,以使該等鋁質鰭片111固定在該銅質熱管121的第一端1211,防止該銅質熱管121抽離該透孔114。
As shown in FIG. 3, in another alternative implementation, the through-
請繼續參考第4A及4B圖為本創作鰭片組設有銅質置入層之前與之後的示意圖。如圖所示,復參第1A-1B及2A-2B圖所示,前述鋁質鰭片組11的槽道內側面1152及該底面113分別作為一欲結合部位設有一銅質的置入層(copper embedding layer)14,該銅質置入層14具有一深入面(deepening surface)141及一接觸面(connecting surface)142分設於在該銅質置入層14的相反兩面,該深入面141係結合(例如咬合或嵌入或埋設或沉積)該槽道內側面1152及該底面113,該接觸面142作為該銅質置入層14的外露表面與其他元件接觸結合。在一些可行實施,該銅質置入層14係為銅片或銅箔或銅粉粒或液態銅經過機械加工(例
如氣壓、液壓、沖壓或油壓擠壓或捶打製成)或表面處理製程(噴塗、電鍍或印刷)或化學加工處理(如電鍍、陽極處理)結合在該槽道內側面1152及該底面113,且部分該銅質置入層14在結合的過程中直接咬合或或嵌入或埋入或沉積在該槽道內側面1152及該底面113以深入形成該深入面141(to deepen and form the deepening surface 141)。
Please continue to refer to Figures 4A and 4B for the schematic diagrams before and after the creation of the fin set with the copper intercalation layer. As shown in the figures, referring back to Figures 1A-1B and 2A-2B, the
如此,該銅質置入層14不僅結合在該槽道內側面1152及該底面113,且該深入面141更以咬合或嵌入或埋入或沉積的結合方式深入該槽道內側面1152及該底面113之內作為該銅質置入層14的根基,增強該銅質置入層14與該槽道內側面1152及該底面113的結合力(強度),更能防止該銅質置入層14從該槽道內側面1152及該底面113剝離脫落。
In this way, the
藉由上述的設置,該鋁質鰭片組11的槽道115通過該槽道內側面1152的銅質置入層14的接觸面142跟該銅質熱管121的第二端1212的熱管接觸表面12122接觸接合(例如在該銅質置入層14的該接觸面142及該銅質熱管121的熱管接觸表面12122之間設有焊料進而焊接結合,或者超音波焊接或雷射焊接),藉此使鋁質鰭片組11不需要經過化學鍍鎳製程就能跟相異材質的銅質熱管121焊接結合。
With the above arrangement, the
請繼續參考第5圖為本創作底面跟一底板接合之立體示意圖。如圖所示,本創作鋁質鰭片組11的底面113係跟一銅質熱傳導基座15(例如實心底板或是空心內設有工作液體的均溫板)結合,其中該銅質包括銅或銅合金。如此,該底面113經由該銅質置入層14的接觸面142跟該銅質熱傳導基座15結合(例如焊接結合),且該銅質熱管121的第二端1212的熱管外露表面12121亦跟該銅質熱傳導基座15結合(例如焊接結合),藉此使相異材質的鋁質鰭片組11不需要
經過化學鍍鎳製程就能跟銅質熱傳導基座15焊接結合。再者,該散熱器結構10在製造過程不會產生有毒物質達到環保的效果,並改善習知形成共晶的問題。
Please continue to refer to Figure 5, which is a three-dimensional schematic diagram of the bottom surface of the creation being joined to a bottom plate. As shown in the figure, the
請繼續參考第6圖為本創作另一替代實施之示意圖。前面雖舉例該銅質置入層14結合在該槽道內側面1152及該底面113,但不限於此,在其他實施該鋁質鰭片組11的底面113的大致中央處開設單一槽道115a具有一槽道內側面1152a係為平直設置,該銅質置入層14結合在該槽道內側面1152a。複數銅質熱管121(本實施表示三根)的第二端1212a係貫穿該槽道115a且併排設置。再者,該第二端1212a的截面係為矩形以使該等銅質熱管121的第二端1212a的熱管接觸表面12122a形成一共平面配合該槽道內側面1152a,並跟該銅質置入層14的接觸面142接觸結合(例如焊接結合,或者超音波焊接或雷射焊接)。再者,該等銅質熱管121的第二端1212a的熱管外露表面12121a形成一共平面接觸一發熱元件16的上表面(例如中央處理器或微處理器等)(如第6A圖)。
Please continue to refer to FIG. 6 for a schematic diagram of another alternative implementation of the present creation. Although the
請繼續參考第7A至7C圖為本創作鋁質鰭片組的透孔與銅質熱管鬆配結合之示意圖。雖然前面表示該銅質熱管121的第一端1211跟該透孔凸緣1141緊配結合,但不侷限於此。在另一替代實施,該銅質熱管121的第一端1211貫穿該透孔114與該透孔凸緣1141鬆配結合(也就是該透孔凸緣1141的凸緣內側面1143的內徑略大於該銅質熱管121的第一端1211的外徑),且該凸緣內側面1143更作為該鰭片組11的另一欲結合部位,該銅質置入層(copper embedding layer)14不僅設置在該槽道內側面1152及該底面113也設置在該凸緣內側面1143,該深入面(deepening surface)141更以咬合或嵌入或埋入或沉積的結合方式結合在該凸緣內側面1143作為該銅質置入層14的根基,透過該深入面141深入結合在該凸緣內
側面1143之內以加強該銅質置入層(copper embedding layer)14與凸緣內側面1143之間的結合力,防止該銅質置入層14從該凸緣內側面1143剝離脫落。如此,該鋁質鰭片組11的透孔114通過該凸緣內側面1143的銅質置入層14的接觸面142跟該銅質熱管121的第一端1211接觸結合(例如焊接結合)。
Please continue to refer to Figures 7A to 7C for the schematic diagram of the loose combination of the through hole and the copper heat pipe of the aluminum fin set. Although it is shown above that the
請繼續參考第8圖為本創作熱管另一替代實施之示意圖。前面雖然表示兩根銅質熱管121從該鋁質鰭片組11的單一側穿設。但不侷限於此,在其他替代實施,散熱器結構10包括複數根銅質熱管121(圖中表示4根),該鋁質鰭片組11開設等同該等銅質熱管121數量的透孔114及槽道115,且該等銅質熱管121分別從該鋁質鰭片組11的相對兩側交錯或非交錯排列的對穿進而跟該鋁質鰭片組11結合,如此提升該散熱器結構10的散熱效率。
Please continue to refer to FIG. 8 for a schematic diagram of another alternative implementation of the created heat pipe. Although it is shown above that two
已將本創作做一詳細說明,惟以上所述者,僅為本創作之一較佳實施例而已,當不能限定本創作實施之範圍。即凡依本創作申請範圍所作之均等變化與修飾等,皆應仍屬本創作之專利涵蓋範圍。 This creation has been described in detail, but the above is only a preferred embodiment of this creation, and should not limit the scope of this creation. That is, all equivalent changes and modifications made in accordance with the scope of the application of this creation shall still fall within the scope of the patent of this creation.
10:散熱器結構 10: Radiator structure
11:鋁質鰭片組 11: Aluminum fin set
111:鋁質鰭片 111: Aluminum fins
113:底側 113: Bottom side
114:透孔 114: Through hole
1141:透孔凸緣 1141: Through-hole flange
1143:凸緣內側面 1143: Flange inner side
115:槽道 115: Channel
1151:槽道開口 1151: Channel opening
1152:槽道內側面 1152: Inner side of channel
121:銅質熱管 121: Copper heat pipe
1211:第一端 1211: First End
1212:第二端 1212: Second end
12121:熱管外露表面 12121: Heat pipe exposed surface
12122:熱管接觸表面 12122: Heat pipe contact surface
1213:U形部位 1213: U-shaped part
14:銅質置入層 14: Copper Insertion Layer
141:深入面 141: In-depth face
142:接觸面 142: Contact surface
Claims (7)
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TW111201227U TWM629047U (en) | 2022-01-28 | 2022-01-28 | Radiator assembly with heat pipe |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI800244B (en) * | 2022-01-28 | 2023-04-21 | 奇鋐科技股份有限公司 | Heat sink assembly with heat pipe |
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2022
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI800244B (en) * | 2022-01-28 | 2023-04-21 | 奇鋐科技股份有限公司 | Heat sink assembly with heat pipe |
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