TW202312895A - Computer numerical control flow resistance system with characteristics of container and ingredients - Google Patents
Computer numerical control flow resistance system with characteristics of container and ingredients Download PDFInfo
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本發明是有關於一種食品加工系統,特別是有關於一種隨容器特徵與食材特性之電腦數值控制阻流系統。The present invention relates to a food processing system, in particular to a computer numerical control choke system according to the characteristics of containers and food materials.
目前蛋糕、餅乾等食品表面之裝飾加工通常是將膏狀食材如奶油、糖霜、巧克力或果醬等裝入擠花袋,並且以人工方式通過圓錐形的管嘴將擠花袋裏的膏狀食材擠出以對食物之表面進行裝飾。使得食品表面裝飾出各種圖案、形狀、文字等花樣,以提高顧客之購買欲望。目前雖然有電腦數值控制(Computer Numerical Control,CNC)食品加工機,然而由於擠製過程中時常要更換擠製頭,因此現有的擠製頭放置架需要配備固定元件固定或鬆開擠製頭,才能安裝或卸下擠製頭,因此更換擠製頭的動作會耗費相當多時間,而且固定元件固定或鬆開擠製頭的時間需準確配合,否則擠製頭容易掉落至擠製頭放置架的外側或者歪斜,導致製程必須中斷。傳統上,在擠壓食材時,食材流體受到壓擠後, 就算停止擠壓動作,液體仍會因殘壓持續流出,造成擠製所需之流量不易控制及擠花嘴(即擠製頭)外留下殘料,影響擠花造型及造成清理困難。然而,目前的擠花裝置不僅無法依據食物特性調整所需溫度,常會導致擠花嘴堵塞或者擠出量過多難以控制,而且擠花嘴容易殘留食材,導致擠製成品有瑕疵,因此需要花人力清除。而且,目前市面上尚無能夠將食品材料自動混合及調色之設計,因此使用者都需手動混合及調色,然而每次調色都需要使用一定量的食品材料,而且使用者無法隨時依據需求隨時進行混合及調色。At present, the surface decoration process of cakes, biscuits and other foods is usually to put paste-like ingredients such as cream, icing, chocolate or jam into the extrusion bag, and manually squeeze the paste-like ingredients out of the extrusion bag through the conical nozzle To decorate the surface of food. Make the surface of the food decorated with various patterns, shapes, characters and other tricks to increase customers' desire to buy. Although there are Computer Numerical Control (CNC) food processing machines at present, because the extrusion head is often replaced during the extrusion process, the existing extrusion head placement rack needs to be equipped with fixing elements to fix or loosen the extrusion head. The extrusion head can only be installed or removed, so the action of replacing the extrusion head will take a lot of time, and the time for the fixing element to fix or loosen the extrusion head must be matched accurately, otherwise the extrusion head will easily fall to the extrusion head. The outer side of the frame or skewed, so that the process must be interrupted. Traditionally, when extruding the ingredients, after the fluid of the ingredients is squeezed, even if the extrusion action stops, the liquid will continue to flow out due to the residual pressure, which makes it difficult to control the flow required for extrusion and the nozzle (ie extrusion head) Residues are left outside, affecting the extrusion shape and making it difficult to clean. However, the current extruding device is not only unable to adjust the required temperature according to the characteristics of the food, it often leads to clogging of the extruding nozzle or excessive extrusion is difficult to control, and the extruding nozzle is prone to residues of food, resulting in defects in the extruded product, so it requires manpower clear. Moreover, there is currently no design on the market that can automatically mix and color food materials, so users need to manually mix and color. Mixing and toning are required at any time.
有鑑於此,本發明之一目的就是在提供一種隨容器特徵與食材特性之電腦數值控制阻流系統以解決上述習知技藝之問題。In view of this, an object of the present invention is to provide a computer numerical control choke system according to the characteristics of the container and the food material to solve the above-mentioned problems in the prior art.
為達前述目的,本發明提出一種隨容器特徵與食材特性之電腦數值控制阻流系統,用以連接一擠製頭,該電腦數值控制阻流系統包含:一混合腔,連通有複數個食品原料來源,其中該些食品原料來源係依據一混合比例將複數個食品原料輸入至該混合腔中,其中該些食品原料之顏色係相同或不相同;一攪拌元件,設於該混合腔中,用以攪拌該些食品原料,藉以使得攪拌後之混合物具有對應於該混合比例之顏色;一推移板件,設於該混合腔中,該推移板件活動式套接該攪拌元件且係沿著該攪拌元件於該混合腔中進行位移,藉以將該混合物擠出該擠製頭之花嘴口,其中該推移板件係連接一活塞缸之一活塞桿,藉以進行該位移以將該混合物擠出該擠製頭之該花嘴口,該推移板件具有一穿孔,且該攪拌元件係活動式且氣密式穿過該穿孔;以及一復位元件,設於該活塞缸及該混合腔之間,其中當該推移板件進行該位移時,該復位元件係依據一控制器之一擠製訊號使得該活塞缸移動至一擠製位置,當該推移板件停止進行該位移時,該復位元件係依據該控制器之一阻流訊號使得該活塞缸移動至一阻流位置,進而帶動該推移板件以一阻流方向移動,使得該混合物齊平或內凹於該擠製頭之該花嘴口中。In order to achieve the aforementioned purpose, the present invention proposes a computerized numerical control choke system according to the characteristics of the container and the food material, which is used to connect an extrusion head. The computer numerically controlled choke system includes: a mixing chamber connected with a plurality of food materials source, wherein the source of these food raw materials is to input a plurality of food raw materials into the mixing cavity according to a mixing ratio, wherein the colors of the food raw materials are the same or different; a stirring element is arranged in the mixing cavity, used To stir these food materials, so that the stirred mixture has a color corresponding to the mixing ratio; a moving plate is arranged in the mixing chamber, and the moving plate is movably sleeved on the stirring element and is along the The stirring element is displaced in the mixing chamber so that the mixture is extruded from the nozzle of the extrusion head, wherein the moving plate is connected to a piston rod of a piston cylinder so as to perform the displacement to extrude the mixture The nozzle opening of the extruding head, the push plate has a perforation, and the stirring element is movable and airtight through the perforation; and a reset element is arranged between the piston cylinder and the mixing chamber , wherein when the pushing plate is performing the displacement, the reset element moves the piston cylinder to an extrusion position according to an extrusion signal of a controller, and when the pushing plate stops performing the displacement, the reset element According to the flow blocking signal of the controller, the piston cylinder moves to a flow blocking position, and then drives the moving plate to move in a flow blocking direction, so that the mixture is flush or concave in the flower of the extrusion head mouth.
其中,該攪拌元件係連接一驅動馬達,藉以轉動攪拌該些食品原料。Wherein, the stirring element is connected with a driving motor, so as to rotate and stir the food materials.
其中,該些食品原料來源係經由該混合腔之側壁將該些食品原料輸入至該混合腔中。Wherein, the source of the food raw materials is to input the food raw materials into the mixing chamber through the side wall of the mixing chamber.
其中,該混合腔係設於該食品加工機上,藉以進行複數軸移動。Wherein, the mixing chamber is arranged on the food processing machine so as to move in multiple axes.
其中,該混合腔係以磁吸方式可拆卸式連接該擠製頭。Wherein, the mixing chamber is detachably connected to the extrusion head in a magnetic attraction manner.
其中,該混合腔具有第一連接件,該擠製頭具有第二連接件,且該第一連接件及該第二連接件之一者為電磁鐵,且該第一連接件及該第二連接件之另一者為鐵片。Wherein, the mixing chamber has a first connecting piece, the extrusion head has a second connecting piece, and one of the first connecting piece and the second connecting piece is an electromagnet, and the first connecting piece and the second connecting piece The other of the connector is an iron sheet.
其中,該混合腔更包含一延伸板樞接於該混合腔之底側側壁,該第一連接件設於該延伸板上,該第二連接件設於該擠製頭之頂側側壁,該第一連接件及該第二連接件具有形狀互補之凹凸外形,藉以產生扣接效果。Wherein, the mixing chamber further includes an extension plate pivotally connected to the bottom side wall of the mixing chamber, the first connecting piece is set on the extending plate, the second connecting piece is set on the top side wall of the extrusion head, the The first connecting piece and the second connecting piece have concavo-convex shapes complementary in shape to produce a fastening effect.
其中,該混合腔更包含一噴頭,用以朝向該擠製頭之該花嘴口噴出一流體,藉以去除殘留在該擠製頭之該花嘴口之食材。Wherein, the mixing chamber further includes a nozzle for spraying a fluid toward the spout of the extrusion head, so as to remove the food material remaining in the spout of the extrusion head.
其中該復位元件包含一彈簧、一第一磁吸件設於該活塞缸之底側及一第二磁吸件設於該混合腔之頂側,其中該第一磁吸件係依據該控制器之該擠製訊號或該阻流訊號而與該第二磁吸件相互磁吸或相斥,使得該彈簧於該推移板件進行該位移時呈一壓縮狀態並蓄積一壓縮彈力,而於該推移板件停止進行該位移時依據該阻流訊號釋放該壓縮彈力,使得該活塞缸以一移動速率移動至該阻流位置。Wherein the reset element comprises a spring, a first magnetic attraction is arranged on the bottom side of the piston cylinder and a second magnetic attraction is arranged on the top side of the mixing chamber, wherein the first magnetic attraction is based on the controller The extrusion signal or the blocking signal are magnetically attracted or mutually repulsed with the second magnetic element, so that the spring is in a compressed state and accumulates a compression elastic force when the pushing plate is displaced. When the pushing plate stops the displacement, the compressive elastic force is released according to the flow blocking signal, so that the piston cylinder moves to the flow blocking position at a moving speed.
其中該復位元件係一電動螺桿設於該活塞缸及該混合腔之一者上,且螺接於該活塞缸及該混合腔之另一者之一螺孔上,藉以依據該控制器之該擠製訊號於該推移板件進行該位移時,使得該活塞缸移動至該擠製位置,且於該推移板件停止進行該位移時依據該阻流訊號而使得該活塞缸以一移動速率移動至該阻流位置。Wherein the reset element is an electric screw rod arranged on one of the piston cylinder and the mixing chamber, and screwed on a screw hole of the other of the piston cylinder and the mixing chamber, so as to control the The extrusion signal causes the piston cylinder to move to the extruding position when the pushing plate member performs the displacement, and the piston cylinder moves at a moving speed according to the blocking signal when the pushing plate member stops performing the displacement to the blocking position.
承上所述,依本創作之電腦數值控制阻流系統,其可具有一或多個下述優點:(1)以磁吸方式可更快速安裝或拆卸各種形式的擠製頭,可減少整體食品製作所需時間。(2)擠製頭可輕易存放在擠製頭放置架中可不需另外裝設固定裝置。(3)藉由樞接式延伸板,可同時以磁吸及卡接方式連接混合腔及擠製頭。(4)具有噴頭可噴出液體及氣體,用以清除及吹乾擠製頭。(5)具有控溫裝置可依據食材特性調整所需之溫度。(6)可將多種顏色的食品原料攪拌混合成所需的顏色。(7)具有復位元件,可以避免過量的混合物從花嘴口66擠出。Based on the above, according to the computer numerical control flow blocking system of this invention, it can have one or more of the following advantages: (1) Various forms of extrusion heads can be installed or disassembled more quickly by means of magnetic attraction, which can reduce the overall Time required for food preparation. (2) The extrusion head can be easily stored in the extrusion head rack without additional fixing devices. (3) With the pivoting extension plate, the mixing chamber and the extrusion head can be connected by magnetic attraction and clamping at the same time. (4) It has a nozzle that can spray liquid and gas to clean and dry the extrusion head. (5) It has a temperature control device that can adjust the required temperature according to the characteristics of the food. (6) Food raw materials of various colors can be stirred and mixed into desired colors. (7) There is a reset element, which can prevent excessive mixture from being extruded from the
茲為使鈞審對本發明的技術特徵及所能達到的技術功效有更進一步的瞭解與認識,謹佐以較佳的實施例及配合詳細的說明如後。Herein, in order to make Jun Shen have a further understanding and understanding of the technical characteristics of the present invention and the technical effects that can be achieved, the preferred embodiment and detailed description are as follows.
為利瞭解本創作之技術特徵、內容與優點及其所能達成之功效,茲將本創作配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本創作實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍。此外,為使便於理解,下述實施例中的相同元件係以相同的符號標示來說明。In order to facilitate the understanding of the technical features, content and advantages of this creation and the effects it can achieve, this creation is hereby combined with the drawings and described in detail in the form of embodiments as follows, and the ideas used in it are only for the purpose of For the purpose of illustration and auxiliary instructions, it may not be the true proportion and precise configuration of this creation after its implementation. Therefore, the scale and configuration relationship of the attached drawings should not be interpreted or limited to the scope of rights of this creation in actual implementation. In addition, for ease of understanding, the same elements in the following embodiments are described with the same symbols.
請參閱圖1至圖5及圖10,在第一實施例中,本創作之電腦數值控制阻流系統100適用於安裝在食品加工機200上,用以可拆卸式連接擠製頭60,其中擠製頭60係例如存放於擠製頭放置架210中。食品加工機200例如為可進行複數軸運作之CNC食品加工機。本創作之電腦數值控制阻流系統100包含混合腔10、攪拌元件30、推移板件36及復位元件90。混合腔10例如為具有開槽12之筒狀結構,筒狀結構的內部較佳為中空,其中混合腔10之開槽12貫穿混合腔10的底側以形成開口。混合腔10的側壁具有多個穿孔11,穿孔11連通有供應管52,其中多個食品原料來源(未繪示)係例如依據控制器400之控制指令經由供應管52將多個食品原料以預定之混合比例輸入至混合腔10中,其中上述之食品原料之顏色可為相同或者為不相同。上述之混合比例可依據使用者所需而制定,以三種顏色的食品原料來源為例,其混合比例可例如為等比例,亦即其比例為1:1:1。此外,上述之食品原料可例如為食材及/或調色劑等。控制器400可例如為電腦。由於,本創作所屬技術領域中具有通常知識者依據本創作之揭示內容,應當可明瞭控制器400係如何控制食品加工機200運作以及如何使食品原料來源供應所需之食品原料,故此處不另贅述。Please refer to FIG. 1 to FIG. 5 and FIG. 10. In the first embodiment, the computer numerical
本創作之一特色在於,控制器400可依據容器特徵及食材特性來調整及控制阻流程度。其中本創作係依據擠花嘴的花嘴口造型及尺寸、擠花嘴的錐度等容器特徵,以及食材的特性如黏度、密度等,在擠製的動作結束前,預先施以搭配對應的回抽距離、回抽速度及暫停時間,進行阻流控制。而在下次擠製動作開始前,再根據先前阻流的參數進行預擠。藉此,本創作可解決傳統技術中流體因殘壓持續流出,而造成擠製所需流量不易控制及花嘴口外留下殘料,影響擠花造型及造成清理困難等問題。One of the characteristics of this invention is that the
以5mm圓形擠花嘴及橘子果醬為例,較佳之參數如下:進給速度為2000mm/min,擠製速度為10mm/min的情形下,花嘴口之開口距離擠製的平面5mm高度時,回抽時候施以巨集的NC程式碼,其回抽距離為3mm、回抽速度為100%,而在後續的預擠上,同樣施以另一個參數的巨集NC程式碼,其提前預擠為1秒,移動速度控制100%進給速度,擠料速度為80%。其中,若擠製速度不夠快會使擠出料斷斷續續,若擠製速度太快則擠製頭60之花嘴口之擠出料會過多。以5mm圓形擠花嘴及沙拉醬為例,較佳之參數如下:進給速度為3400mm/min,擠製速度為20mm/min的情形下,花嘴口之開口距離擠製的平面4mm高度時,回抽時候施以巨集的NC程式碼,其回抽距離為1mm、回抽速度為100%,而在後續的預擠上,同樣施以另一個參數的巨集NC程式碼,其提前預擠為0秒,移動速度控制100%進給速度,擠料速度為80%。同理,若擠製速度不夠快會使擠出料斷斷續續,若擠製速度太快則擠製頭60之花嘴口之擠出料會過多。Taking the 5mm round extrusion nozzle and orange marmalade as an example, the better parameters are as follows: when the feed speed is 2000mm/min and the extrusion speed is 10mm/min, when the opening of the nozzle is 5mm from the extruded plane , the macro NC program code is applied during the retraction, the retraction distance is 3mm, and the retraction speed is 100%. The pre-extrusion is 1 second, the moving speed controls 100% of the feed speed, and the extrusion speed is 80%. Wherein, if the extrusion speed is not fast enough, the extruded material will be intermittent, and if the extruded speed is too fast, the extruded material at the mouth of the
本創作之電腦數值控制阻流系統100之攪拌元件30係可轉動式設於混合腔10中,且經由桿體31連接驅動馬達500,用以攪拌上述之食品原料,使得攪拌後之混合物具有對應於上述之混合比例之顏色。The stirring
本創作之電腦數值控制阻流系統100之推移板件36係連接活塞缸600之活塞桿610,且係藉由活塞缸600伸展或縮回活塞桿610而可位移式設於混合腔10中。推移板件36的中心具有穿孔13,推移板件36係以其上之穿孔13活動式且氣密式套接攪拌元件30,且係沿著攪拌元件30於混合腔中10中進行位移,藉以將上述攪拌後之混合物擠出擠製頭60之花嘴口66。其中,推移板件36的形狀係配合混合腔10之剖面形狀。舉例而言,若混合腔10為圓筒狀,則推移板件36為圓形,藉以使得推移板件36的周緣可緊貼混合腔10之內壁。其中,為了獲得較佳之緊貼效果,推移板件36的周緣可例如設有橡膠環,且推移板件36進行位移時,橡膠環係緊貼混合腔10之內壁。此外,推移板件36之穿孔13之孔壁同樣可例如設有橡膠環,且推移板件36沿著攪拌元件30進行位移時,推移板件36可以橡膠環緊貼攪拌元件30。The moving
詳言之,混合腔10的頂部具有兩個穿孔,穿孔之孔壁同樣較佳為設有橡膠環,其中桿體31之一端係連接攪拌元件30,而桿體31之另一端係經由其中一個穿孔從混合腔10的內部貫穿至外部並連接位於混合腔10外部之驅動馬達500。活塞缸600位於混合腔10之外部,且活塞缸600之活塞桿610係經由另一個穿孔從混合腔10的外部貫穿至內部並連接推移板件36。驅動馬達500及活塞缸600係例如藉由食品加工機200之控制器400之控制指令以進行轉動攪拌或伸縮位移。由於,本創作所屬技術領域中具有通常知識者依據本創作之揭示內容,應當可明瞭控制器400係如何控制驅動馬達500及活塞缸600以攪拌及擠出食品原料,故此處不另贅述。In detail, the top of the mixing
本創作是藉由移動推移板件36來將混合腔10中的混合物從擠製頭60的花嘴口66擠出,在完成擠製後,縱使推移板件36已停止位移,然而此時混合腔10中的混合物仍會受慣性作用而繼續朝向擠製頭60移動,因此可能會造成過量且非預期的混合物從花嘴口66擠出。而為了解決此項困擾,本創作的阻流系統設置有復位元件90,能夠提供擠製完成時讓推移板件36以阻流方向D(相反於擠製時的位移方向)移動,因此可以避免過量的混合物從花嘴口66擠出,可以提高擠製品質及維持擠製成本及效率。In this invention, the mixture in the mixing
復位元件90設於活塞缸600及混合腔10之間,其中當推移板件36進行位移時,復位元件90係依據控制器400之一擠製訊號使得活塞缸600移動至一擠製位置,當推移板件36停止進行位移時,復位元件90係依據控制器400之一阻流訊號使得活塞缸600移動至一阻流位置,進而帶動推移板件36以阻流方向D(相反於擠製時的位移方向)移動,使得混合物可以齊平或內凹於擠製頭60之花嘴口66中。The
在本創作中的復位元件之第一態樣中,請見圖11及12,復位元件90包含有彈簧93、第一磁吸件91設於活塞缸600之底側及第二磁吸件92設於混合腔10之頂側。第一磁吸件91係依據控制器400之擠製訊號或阻流訊號而與第二磁吸件92相互磁吸或相斥,使得彈簧93於推移板件36進行位移時呈一壓縮狀態並蓄積一壓縮彈力(圖11),而於推移板件36停止進行位移時依據阻流訊號釋放壓縮彈力,使得活塞缸600以阻流方向D及一移動速率移動至阻流位置(圖12)。其中,彈簧93可例如為可調式彈簧,藉以透過調整彈簧93之壓縮彈力以調整活塞缸600朝阻流方向D移動之距離及/或速度。彈簧93可例如為扭力彈簧或壓縮彈簧,但不限定於此。In the first aspect of the resetting element in this creation, please see Fig. 11 and 12, resetting
在本創作中的復位元件之第二態樣中,請見圖13及14,復位元件90係電動螺桿94設於活塞缸600及混合腔10之一者上,且螺接於活塞缸600及混合腔10之另一者之螺孔95上,藉以依據控制器400之擠製訊號於推移板件36進行位移時,使得活塞缸600移動至擠製位置(圖13),且於推移板件36停止進行位移時依據阻流訊號而使得活塞缸600以一移動速率朝阻流方向D移動至阻流位置(圖14)。詳細來說,當控制器400發出擠製訊號時,電動螺桿94會依據擠製訊號轉動而以朝向活塞缸600之螺孔95轉動,使得混合腔10及活塞缸600之距離縮小(甚至是使混合腔10及活塞缸600之距離趨近於0),此時活塞缸600位於擠製位置,推移板件36可被活塞桿610推動位移而將混合物從擠製頭60之花嘴口66擠出。而在擠製完成後,電動螺桿94再依據控制器400發出的阻流而轉動,使得活塞缸600朝阻流方向D移動而與混合腔10之距離變大,此時活塞缸600會帶動活塞桿610一併朝阻流方向D移動,因此可以避免混合腔10內的混合物受慣性作用而繼續朝向擠製頭60移動。另外,也可以透過控制器400來調整電動螺桿94與螺孔95之螺接位置,以調整活塞缸600朝阻流方向D移動之距離及/或速度。In the second aspect of the resetting element in this creation, please see Fig. 13 and 14, resetting
如圖10所示,此食品加工機200包含基座220、第一移動架230、第二移動架240及控制器400,其中電腦數值控制阻流系統100設於第二移動架240上,用以可拆卸式連接裝飾加工用之擠製頭60。其中,基座220包含兩側滑軌221及承載面222。控制器400係用以控制第一移動架230及第二移動架240之動作。續言之,第一移動架230之形狀可例如為ㄇ字型,且第一移動架230之兩端設置於基座220之兩側滑軌221上,以使得第一移動架230可沿著x軸方向往復移動。其中,第一移動架230上更可包含上滑軌232,而第二移動架240可設置於第一移動架230之上滑軌232上,以使得第二移動架240可沿著y軸方向往復移動。此外,第一移動架230更可包含滾輪以利在兩側滑軌221沿著x軸方向往復移動,而第二移動架240亦可包含滾輪以利在上滑軌232上沿著y軸方向往復移動。續言之,擠製頭60可例如為正向裝飾加工擠製頭及/或側向裝飾加工擠製頭。此擠製頭60可例如用以容置黏性、半液體或半流體等食材,如奶油、糖霜、巧克力、果醬或麵團等,並且混合腔10可利用螺紋、卡榫或磁吸等方式連接第二移動架240,以使得擠製頭60可沿著z軸方向往復移動。其中,上述之食品加工機200之結構僅為舉例,並非用以限定本創作。由於食品加工機200之種類及構造並非本創作之重點所在,任何的食品加工機200只要能夠進行食品擠製程序,皆應屬本發明所請求保護之範圍,故此處不另贅述。As shown in Figure 10, this
詳言之,在本創作之電腦數值控制阻流系統100中,第一連接件40設於混合腔10的底側,第二連接件62則設於擠製頭60的頂側。藉此,混合腔10可經由第一連接件40可拆卸式連接擠製頭60之第二連接件62,且混合腔10的開口的位置對應於擠製頭60的導槽64。其中,第一連接件40可例如為採用磁性連接方式連接擠製頭60之第二連接件62。第一連接件40及第二連接件62之一者為電磁鐵或鐵片,另一者為鐵片或磁鐵,或者兩者為可產生相反磁性之電磁鐵。若本創作之電腦數值控制阻流系統100應用於自動化食品擠製系統中,則電腦數值控制阻流系統100可例如裝設於機械手臂上,且較佳為多軸機械手臂,如上述CNC食品加工機之第二移動架240,以符合食品擠製之各種角度需求。本創作係以電磁鐵磁吸方式可拆卸式連接混合腔10與擠製頭60,因此可不需另外裝設固定裝置,就能精準且快速地使擠製頭60結合混合腔10,以大幅降低更換擠製頭60所需時間。而且,本創作只需取消電磁鐵之磁性,就能使擠製頭60掉落在擠製頭放置架210中,故可快速拆卸擠製頭60。除此之外,混合腔10之底側可例如具有密封墊18,其材質例如為矽膠,而擠製頭60具有密封槽19,密封槽19係對應於密封墊18,藉以使得混合腔10可緊密連接擠製頭60,防止食品原料漏出。In detail, in the computer numerical
舉例而言,在第一實施例之一實施態樣中,第一連接件40例如為電磁鐵,而擠製頭60之第二連接件62例如為鐵質材料,例如鐵板。混合腔10上可分別佈設有導電線路15,混合腔10的導電線路15之第一端係電性連接第一連接件40,混合腔10的導電線路15之第二端係電性連接電力供應源。其中,為使圖式簡潔,圖中未繪出電力供應源。當本創作之電腦數值控制阻流系統100之第一連接件40產生磁性時,即可以磁力吸住欲使用之擠製頭60的第二連接件62。若要更換擠製頭60,則可先取消電力供應,藉由讓第一連接件40消磁,使得欲卸下之擠製頭60脫離第一連接件40。然後,食品加工機200使電腦數值控制阻流系統100移動位置至欲使用之擠製頭60,再供應電力,藉由讓第一連接件40產生磁性以吸住欲使用之擠製頭60。For example, in an implementation of the first embodiment, the first connecting
在第一實施例之另一實施態樣中,第一連接件40例如為電磁鐵,而擠製頭60之第二連接件62例如為電磁鐵。當混合腔10連接擠製頭60時,擠製頭60之第二連接件62可電性連接混合腔10之導電線路15之第二端,藉以經由電力供應源供應電力給混合腔10上的第一連接件40,使其產生磁性。換言之,當本創作之電腦數值控制阻流系統100之第一連接件40接觸擠製頭60時,第一連接件40及第二連接件62均可產生磁性,且為相反磁極,例如分別為S極與N極,藉以利用磁力吸住欲使用之擠製頭60的第二連接件62。若要更換擠製頭60,則可先取消電力供應,藉由讓第一連接件40及第二連接件62消磁即可使得欲卸下之擠製頭60脫離第一連接件40,然後食品加工機200再移動電腦數值控制阻流系統100之位置並供應電力,藉由讓第一連接件40及第二連接件62產生磁性以吸住另一個欲使用之擠製頭60。In another embodiment of the first embodiment, the first connecting
除此之外,請參閱圖6及7,在本創作之第二實施例中,混合腔10包含延伸板17樞接於混合腔10之底側側壁,且此延伸板17係以貫穿扭力彈簧之轉軸而樞接於混合腔10之底側之側壁。延伸板17藉由彈簧之回復力於未樞轉狀態下係例如實質垂直於混合腔10之側壁,可避免延伸板17妨礙混合腔10連接擠製頭60。其中,第一連接件40除了可設於混合腔10之底側上,第一連接件40還可增設或改設於延伸板17上,第二連接件62除了可設於擠製頭60之頂側上,第二連接件62還可對應地增設或改設於擠製頭60之頂側側壁上,藉此當第一連接件40與第二連接件62之間藉由磁力相互吸引時,可使得延伸板17產生樞轉,以令延伸板17上的第一連接件40吸住擠製頭60之頂側側壁上的第二連接件62。換言之,混合腔10與擠製頭60之間除了縱向的磁吸作用之外,還可增加或改為橫向的磁吸作用,故可使得混合腔10更穩固地連接擠製頭60,避免意外脫落。除此之外,延伸板17上之第一連接件40與擠製頭60之頂側側壁上的第二連接件62的外形可為平面或具有凹凸外形,且較佳為形狀互補之凹凸外形,當延伸板17上的第一連接件40吸住擠製頭60之頂側側壁上的第二連接件62,可藉此產生扣接的效果,更可有效避免脫落。同理,本創作不限於上述舉例,延伸板17也可改樞設於擠製頭60之頂端上,且第一連接件40改設於混合腔10之底端側壁上。In addition, please refer to FIGS. 6 and 7. In the second embodiment of the present invention, the mixing
此外,請參閱圖8,在本創作之第三實施例之一實施態樣中,除了上述第一實施例及/或第二實施例,所述之結構之外,本創作之電腦數值控制阻流系統中還包含除料元件,例如為噴頭20,設於混合腔10之內表面上,用以進行除料程序,其中此噴頭20較佳為具有多個噴嘴環設於混合腔10之內表面上,且噴嘴之開口方向較佳為朝向擠製頭60的花嘴口66,藉以將氣體或液體等清除流體噴向混合腔10之開口。此外,在本創作之第三實施例之另一實施態樣中,較佳者,噴頭20還可例如具有多個噴嘴環設於混合腔10之外表面上,且噴嘴之開口方向較佳為朝向花嘴口66,藉以將氣體或液體噴向花嘴口66。此外,若噴頭20之噴嘴位於混合腔10之內表面,則噴頭20之噴嘴之開口方向例如為平行於混合腔10之內表面之切線方向且以一朝下之夾角設置於混合腔10之內表面上,藉以產生沿著混合腔10之內表面向下旋轉之流體旋流,可有效清除殘留在擠製頭60的花嘴口66上的食品原料。其中,上述之朝下之夾角約介於0度至90度之間,且較佳為45度。In addition, please refer to Fig. 8, in an implementation aspect of the third embodiment of the invention, in addition to the structure described in the first embodiment and/or the second embodiment, the computer numerical control resistance of the invention The flow system also includes a material removal element, such as a
其中,噴頭20之噴嘴之間可例如藉由流體管路21彼此連通,且經由流體管路21連通至流體供應源(未繪示),其中此流體供應源係電性連接控制器400,藉以依據控制器400之清除指令提供高壓氣體,壓力值約大於每平方公分10公斤,藉以使得高壓氣體從噴頭20之噴嘴噴出而移除殘留在擠製頭60的花嘴口66的內表面及/或外表面上的殘料。其中,噴頭20之噴嘴噴出液體之時間可例如約介於1~10秒之間。較佳者,本創作之流體供應源還可例如先經由流體管路21供應高壓液體至噴頭20,藉以從噴頭20之噴嘴噴出高壓液體移除殘留在擠製頭60的花嘴口66的內表面及/或外表面上的殘料,然後再經由流體管路21供應高壓氣體至噴頭20,藉以噴出高壓氣體吹乾殘留在擠製頭60的花嘴口66上殘留的液體,以便進行後續流程。舉例而言,本創作可例如在磁吸擠製頭60之後先進行上述之除料程序,然後再進行擠製流程。或這,本創作也可在進行完擠製流程之後,先進行上述之除料程序,再進行擠製頭60的存放程序。其中,噴頭20之噴嘴噴出氣體之時間可例如約介於1~10秒之間。除此之外,本創作之噴頭20之噴嘴還可例如交替式噴出高壓液體及氣體,例如先噴出高壓液體約介於1~10秒之間,然後再噴出高壓氣體約介於1~10秒之間,之後再噴出高壓液體約介於1~10秒之間,以此類推,藉此可清除殘留在擠製頭60的花嘴口66上的食品原料。Wherein, the nozzles of the
舉例而言,本創作之食品擠製除料裝置還可例如具有偵測元件72設於擠製頭60的花嘴口66上,偵測元件72例如經由前述方式電性連接控制器400。在除料程序中,當噴頭20之噴嘴噴出液體及氣體以清除殘留在擠製頭60的花嘴口66上的食品原料之後,偵測元件72可偵測擠製頭60的花嘴口66上有無殘留食品原料,若有殘留,則可產生偵測結果訊號給控制器400,其中控制器400可依據此偵測結果訊號產生清除指令,流體供應源接收到清除指令後,即可供應上述之流體給噴頭20,使得噴頭20再次進行除料程序。其中,偵測元件72不限於光學感測器、電子感測器或影像感測器等,只要可用以判斷擠製頭60的花嘴口66上有無殘留食品原料即可適用於本創作。以光學感測器而言,偵測元件72可例如設於擠製頭60的花嘴口66上,且藉由光線有無被食品原料遮斷,即可判斷擠製頭60的花嘴口66的清除流程是否成功。若未清除成功,則可再次進行上述之除料程序。For example, the material removal device for food extrusion of the present invention may also have a
請參閱圖9,在本創作之第四實施例中,除了上述第一實施例、第二實施例及/或第三實施例所舉例之結構之外,本創作之電腦數值控制阻流系統在一實施態樣中,還可例如具有控溫裝置80設於混合腔10上,且為了適用於各種溫度特性之食材,例如巧克力、奶油或糖漿等,控溫裝置80至少具有調溫元件84,調溫元件84係由能夠升高溫度之加熱器及/或能夠降低溫度之冷卻器所組成。調溫元件84設於混合腔10上,且較佳為環設於混合腔10之內側或外側上。在實際擠製過程中,控制器400較佳為依據食材之溫度特性而產生對應之控溫指令。本創作之控溫裝置80較佳為可接收控制器400之控溫指令將混合腔10的溫度控制在介於攝氏0度至60度之間,以配合食材之溫度特性。Please refer to Fig. 9, in the fourth embodiment of this creation, in addition to the structures exemplified in the above-mentioned first embodiment, second embodiment and/or third embodiment, the computer numerical control choke system of this invention is In one embodiment, for example, a
此外,為了獲得較佳之控溫效果,本創作之控溫元件80還可例如包含保溫夾克82,其中保溫夾克82係具有容室之雙層布料結構,且容室內填充有保溫材料。保溫夾克82係用以可拆卸式環狀包覆混合腔10之側壁,且較佳為進一步環狀包覆擠製頭60之側壁。其中,保溫夾克82之外型可例如為片狀,且兩端具有對應之扣接件,如鈕扣,用以相互扣接。In addition, in order to obtain a better temperature control effect, the
此外,本創作之控溫裝置80例如進一步包含溫度感測器86設於混合腔10上,用以偵測混合腔10中的食品原料之溫度,並傳送溫度感測訊號給控制器400,藉以使得控制器400產生對應之控溫指令以令調溫元件84依據控制器400之控溫指令而調整溫度。若食品原料之溫度達到設定溫度,則調溫元件84停止運作,若低於或高於設定溫度,則調溫元件84之加熱器或冷卻器進行對應之運作以調整溫度。In addition, the
此外,本創作之控溫裝置80除了可設置於混合腔10上之外,本創作還可例如具有多個控溫裝置80設於擠製頭60上,藉此這些控溫裝置80不限於將混合腔10及擠製頭60控制在相同溫度,亦即這些控溫裝置80也可依據控制器400之控溫指令分別將混合腔10及擠製頭60控制在不同溫度,藉以符合食品原料之溫度特性。舉例而言,巧克力的融點在攝氏29度,但是儲存溫度則為攝氏12至18度。因此,本創作之電腦數值控制阻流系統若應用於擠製巧克力,則可例如將混合腔10的溫度控制在攝氏18度至29度之間,以及將擠製頭60的溫度控制在攝氏29度以上。In addition, besides the
綜上所述,本創作之電腦數值控制阻流系統,其可具有一或多個下述優點:(1)以磁吸方式可更快速安裝或拆卸各種形式的擠製頭,可減少整體食品製作所需時間。(2)擠製頭可輕易存放在擠製頭放置架中可不需另外裝設固定裝置。(3)藉由樞接式延伸板,可同時以磁吸及卡接方式連接混合腔及擠製頭。(4)具有噴頭可噴出液體及氣體,用以清除及吹乾擠製頭。(5)具有控溫裝置可依據食材特性調整所需之溫度。(6)可將多種顏色的食品原料攪拌混合成所需的顏色。(7)具有復位元件,可以避免過量的混合物從花嘴口66擠出。To sum up, the computer numerical control choke system of this invention can have one or more of the following advantages: (1) Various forms of extrusion heads can be installed or disassembled more quickly by means of magnetic attraction, which can reduce the overall food intake. Time required for production. (2) The extrusion head can be easily stored in the extrusion head rack without additional fixing devices. (3) With the pivoting extension plate, the mixing chamber and the extrusion head can be connected by magnetic attraction and clamping at the same time. (4) It has a nozzle that can spray liquid and gas to clean and dry the extrusion head. (5) It has a temperature control device that can adjust the required temperature according to the characteristics of the food. (6) Food raw materials of various colors can be stirred and mixed into desired colors. (7) There is a reset element, which can prevent excessive mixture from being extruded from the
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above descriptions are illustrative only, not restrictive. Any equivalent modification or change made without departing from the spirit and scope of the present invention shall be included in the scope of the appended patent application.
10:混合腔 11:穿孔 12:開槽 13:穿孔 15:導電線路 17:延伸板 18:密封墊 19:密封槽 20:噴頭 21:流體管路 30:攪拌元件 31:桿體 36:推移板件 40:第一連接件 62:第二連接件 52:供應管 55:導電線路 60:擠製頭 62:第四連接件 64:導槽 66:花嘴口 72:偵測元件 80:控溫裝置 82:保溫夾克 84:調溫元件 86:溫度感測器 90:復位元件 91:第一磁吸件 92:第二磁吸件 93:彈簧 94:電動螺桿 95:螺孔 D:阻流方向 100:電腦數值控制阻流系統 200:食品加工機 210:擠製頭放置架 220:基座 221:滑軌 222:承載面 230:第一移動架 232:上滑軌 240:第二移動架 400:控制器 500:驅動馬達 600:活塞缸 610:活塞桿 10: Mixing cavity 11: perforation 12: slotting 13: Perforation 15: Conductive circuit 17: Extension board 18: Gasket 19: sealing groove 20: Nozzle 21: Fluid pipeline 30: Stirring element 31: rod body 36: Push plate 40: The first connector 62: Second connector 52: Supply pipe 55: Conductive circuit 60: extrusion head 62: The fourth connector 64: guide groove 66: flower mouth 72: Detection component 80:Temperature control device 82:Insulation jacket 84:Temperature adjustment element 86:Temperature sensor 90: reset element 91: The first magnetic attraction 92: The second magnetic attraction 93: Spring 94: electric screw 95: screw hole D: blocking direction 100: Computer numerical control choke system 200: Food Processor 210: extrusion head placement frame 220: base 221: slide rail 222: bearing surface 230: The first mobile frame 232: Upper slide rail 240: Second mobile frame 400: controller 500: drive motor 600: piston cylinder 610: piston rod
圖1為側視圖,且係本創作之第一實施例之電腦數值控制阻流系統連接擠製頭之分解示意圖。Fig. 1 is a side view, and is an exploded schematic view of the computer numerical control flow resistance system connected to the extrusion head of the first embodiment of the invention.
圖2為剖面側視圖,且係本創作之第一實施例之電腦數值控制阻流系統連接擠製頭之組合示意圖。Fig. 2 is a cross-sectional side view, and is a schematic diagram of the combination of the computer numerical control flow blocking system connected with the extrusion head in the first embodiment of the invention.
圖3為剖面側視圖,且係本創作之第一實施例之電腦數值控制阻流系統連接擠製頭之組合示意圖,其中推移板件往擠製頭移動。Fig. 3 is a cross-sectional side view, and is a schematic diagram of the combination of the computer numerical control flow resistance system connected to the extrusion head of the first embodiment of the invention, wherein the pushing plate moves to the extrusion head.
圖4為本創作之第一實施例之電腦數值控制阻流系統之上視圖。Fig. 4 is the top view of the computer numerical control choke system of the first embodiment of the present creation.
圖5為本創作之第一實施例之擠製頭之上視圖。Fig. 5 is a top view of the extrusion head of the first embodiment of the present invention.
圖6為剖面側視圖,且係本創作之第二實施例之電腦數值控制阻流系統連接擠製頭之分解示意圖。Fig. 6 is a cross-sectional side view, and is an exploded schematic view of the computer numerical control flow resistance system connected to the extrusion head of the second embodiment of the invention.
圖7為剖面側視圖,且係本創作之第二實施例之電腦數值控制阻流系統連接擠製頭之組合示意圖。Fig. 7 is a cross-sectional side view, and is a schematic diagram of the combination of the computer numerical control flow resistance system connected with the extrusion head in the second embodiment of the present invention.
圖8為剖面側視圖,且係本創作之第三實施例之電腦數值控制阻流系統連接擠製頭之組合示意圖。Fig. 8 is a cross-sectional side view, and is a schematic diagram of the combination of the computer numerical control flow resistance system connected with the extrusion head in the third embodiment of the present invention.
圖9為剖面側視圖,且係本創作之第四實施例之電腦數值控制阻流系統連接擠製頭之組合示意圖。Fig. 9 is a cross-sectional side view, and is a schematic diagram of the combination of the computer numerical control flow resistance system connected with the extrusion head of the fourth embodiment of the present invention.
圖10為立體圖,且係本創作之第一實施例之電腦數值控制阻流系統安裝於CNC食品加工機之示意圖。Fig. 10 is a perspective view, and is a schematic diagram of the computer numerical control choke system of the first embodiment of the invention installed in a CNC food processing machine.
圖11為本創作中復位元件之第一態樣之局部剖面示意圖,其中活塞缸位於擠製位置。Fig. 11 is a schematic partial cross-sectional view of the first form of the reset element in the present invention, wherein the piston cylinder is located at the extrusion position.
圖12為本創作中復位元件之第一態樣之局部剖面示意圖,其中活塞缸位於阻流位置。Fig. 12 is a partial cross-sectional schematic diagram of the first form of the reset element in the present invention, wherein the piston cylinder is located at the blocking position.
圖13為本創作中復位元件之第二態樣之局部剖面示意圖,其中活塞缸位於擠製位置。Fig. 13 is a partial cross-sectional schematic diagram of the second form of the reset element in the present invention, wherein the piston cylinder is located at the extrusion position.
圖14為本創作中復位元件之第二態樣之局部剖面示意圖,其中活塞缸位於阻流位置。Fig. 14 is a partial cross-sectional schematic diagram of the second form of the reset element in the present invention, wherein the piston cylinder is located at the blocking position.
10:混合腔 10: Mixing cavity
11:穿孔 11: perforation
12:開槽 12: slotting
13:穿孔 13: Perforation
15:導電線路 15: Conductive circuit
18:密封墊 18: Gasket
19:密封槽 19: sealing groove
30:攪拌元件 30: Stirring element
31:桿體 31: rod body
36:推移板件 36: Push plate
40:第一連接件 40: The first connector
52:供應管 52: Supply pipe
60:擠製頭 60: extrusion head
62:第四連接件 62: The fourth connector
64:導槽 64: guide groove
100:電腦數值控制阻流系統 100: Computer numerical control choke system
500:驅動馬達 500: drive motor
600:活塞缸 600: piston cylinder
610:活塞桿 610: piston rod
90:復位元件 90: reset element
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