TW202311413A - Rubber composition for rubber bearing body side walls, and rubber bearing body using same - Google Patents

Rubber composition for rubber bearing body side walls, and rubber bearing body using same Download PDF

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TW202311413A
TW202311413A TW111123979A TW111123979A TW202311413A TW 202311413 A TW202311413 A TW 202311413A TW 111123979 A TW111123979 A TW 111123979A TW 111123979 A TW111123979 A TW 111123979A TW 202311413 A TW202311413 A TW 202311413A
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rubber
mass
diene
bearing body
rubber composition
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村谷圭市
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日商住友理工股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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Abstract

The present invention provides: a rubber composition for rubber bearing body side walls, the rubber composition exhibiting high adhesion to a rubber bearing body, while exhibiting excellent performance in terms of low temperature properties, durability and weather resistance; and a rubber bearing body which uses this rubber composition for rubber bearing body side walls. The above are achieved by means of a rubber bearing body that is obtained by alternately stacking rubber layers 2 and hard plates 1 and arranging a lateral surface material 5, which is formed of a covering rubber, so as to surround the outer lateral surface of the rubber bearing body, wherein the lateral surface material 5 is formed of a crosslinked product of a rubber composition for rubber bearing body side walls, the rubber composition containing polymer components (A)-(C) described below. (A) A diene rubber that is mainly composed of at least one of a natural rubber and an isoprene rubber, provided that this diene rubber excludes an ethylene-propylene-diene ternary copolymer and a liquid rubber. (B) An ethylene-propylene-diene ternary copolymer that has a diene content of 10% by mass or more and an ethylene content of 55% by mass or less. (C) A liquid rubber that has a molecular weight of 1,000 to 60,000.

Description

橡膠支撐體側壁用橡膠組成物及使用其之橡膠支撐體Rubber composition for side wall of rubber supporting body and rubber supporting body using same

本發明係關於用以形成具有防振特性及隔震特性之橡膠支撐體之側壁的橡膠支撐體側壁用橡膠組成物、及使用其之橡膠支撐體。The present invention relates to a rubber composition for a side wall of a rubber support for forming a side wall of a rubber support having anti-vibration properties and vibration isolation properties, and a rubber support using the same.

近年來橋樑技術的進步驚人且橋樑規模逐年擴大,伴隨於此,已有人設計出長跨距大橋。前述長跨距大橋之架設,通常係在以預定之間隔配置的橋墩之上設置多個橡膠製之支撐體並介隔此支撐體在前述橋墩設置長跨距之橋桁來進行。藉由以此方式介隔有橡膠支撐體,前述長跨距大橋會有效地獲得防振支撐及隔震支撐等功能。不過,前述橡膠支撐體負載極大的荷重,所以為了使其荷重支撐優異,通常係將金屬板等具剛性之硬質板與橡膠層交替地疊層並一體化來形成。In recent years, the progress of bridge technology has been astonishing and the scale of bridges has expanded year by year. Along with this, long-span bridges have been designed. The erection of the aforementioned long-span bridges is usually carried out by placing a plurality of rubber supports on bridge piers arranged at predetermined intervals and installing long-span girders on the aforementioned bridge piers through the supports. By interposing the rubber supporting body in this way, the aforementioned long-span bridge can effectively obtain functions such as anti-vibration support and shock-isolation support. However, the above-mentioned rubber supporting body bears an extremely large load, so in order to provide excellent load support, it is usually formed by alternately laminating and integrating rigid hard plates such as metal plates and rubber layers.

又,前述橡膠支撐體中,亦存在以包圍其外側面之方式設置有由被覆橡膠構成之側面材者(例如,參照專利文獻1~3)。 而且,對於前述被覆橡膠會要求耐候性(耐臭氧性等),所以有人推薦在其聚合物成分中使用耐候性優異的乙烯-丙烯-二烯三元共聚物(以下,簡稱為「EPDM」。)。 [先前技術文獻] [專利文獻] In addition, among the above-mentioned rubber supports, there are also those provided with a side member made of coated rubber so as to surround the outer surface thereof (for example, refer to Patent Documents 1 to 3). In addition, weather resistance (ozone resistance, etc.) is required for the above-mentioned covering rubber, so it is recommended to use ethylene-propylene-diene terpolymer (hereinafter, abbreviated as "EPDM") excellent in weather resistance as the polymer component. ). [Prior Technical Literature] [Patent Document]

[專利文獻1]日本特開2009-001603號公報 [專利文獻2]日本專利第5712735號公報 [專利文獻3]日本專利第5735886號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2009-001603 [Patent Document 2] Japanese Patent No. 5712735 [Patent Document 3] Japanese Patent No. 5735886

[發明所欲解決之課題][Problem to be solved by the invention]

然而,在前述被覆橡膠之聚合物成分中使用EPDM的話,容易產生下列問題:前述被覆橡膠對於橡膠支撐體(本體)的黏接性變差;前述被覆橡膠會變得容易在低溫下結晶化而變硬,在寒冷地區等會變得不發揮功能(低溫性變得不佳);前述被覆橡膠大幅變形時的耐久性(拉伸強度)變得不佳等。 因此,需要維持因EPDM所獲致之耐候性並且解決前述問題。 However, if EPDM is used in the polymer component of the aforementioned coating rubber, the following problems are likely to occur: the adhesion of the aforementioned coating rubber to the rubber support (body) becomes poor; It becomes hard and does not function in cold regions, etc. (low temperature resistance becomes poor); the durability (tensile strength) of the aforementioned coating rubber becomes poor when it is greatly deformed, etc. Therefore, there is a need to maintain the weather resistance obtained by EPDM and solve the aforementioned problems.

本發明係鑒於如此情事而成,提供能夠發揮對於橡膠支撐體展現高黏接性並且低溫性、耐久性、耐候性優異之性能的橡膠支撐體側壁用橡膠組成物及使用其之橡膠支撐體。 [解決課題之手段] The present invention is made in view of such circumstances, and provides a rubber composition for a side wall of a rubber support body and a rubber support body using the same, which can exhibit high adhesiveness to a rubber support body and exhibit excellent performance in low temperature resistance, durability, and weather resistance. [Means to solve the problem]

本案發明人鑒於前述情事,就橡膠支撐體之側壁之形成材料(橡膠支撐體側壁用橡膠組成物)的聚合物成分,研究了除使用EPDM之外,還一併使用以天然橡膠、異戊二烯橡膠作為主成分的二烯系橡膠、及液狀橡膠。而且,發現了就前述EPDM而言,使用其二烯含量及乙烯含量顯示特定範圍之EPDM,且就前述液狀橡膠而言,使用分子量顯示特定範圍之液狀橡膠的話,能夠發揮對於橡膠支撐體(本體)展現高黏接性並且低溫性、耐久性、耐候性優異之性能。 藉由設為如前述之構成,可提供能夠發揮對於橡膠支撐體展現高黏接性並且低溫性、耐久性、耐候性優異之性能的橡膠支撐體側壁用橡膠組成物及使用其之橡膠支撐體,其理由據認為如下。亦即,據認為本發明中,藉由將EPDM之二烯含量以使其高於通常量的方式調整在特定範圍內,並且將前述EPDM和以天然橡膠、異戊二烯橡膠作為主成分的二烯系橡膠併用,從而作為黏接反應之起點的二烯量增加,所以可提高黏接性。又,據認為本發明中,藉由將EPDM之乙烯含量以使其低於通常量的方式調整在特定範圍內,從而結晶性降低,可改善前述低溫性。此外,據認為如前述般降低EPDM之乙烯含量的話,通常耐久性會降低,但本發明中藉由併用顯示特定分子量之液狀橡膠而獲得了補強性,因此如前述的乙烯含量降低所伴隨之耐久性降低受到了抑制。而且,前述液狀橡膠,其與EPDM之親和性佳,亦作為軟化劑發揮功能,且其比起一般使用之軟化劑(加工油;process oil)分子量更高,因此據認為是如前述對於耐久性有貢獻者。 In view of the foregoing, the inventors of the present case have studied the use of natural rubber, isoprene, and Diene rubber as the main component, and liquid rubber. Furthermore, it has been found that using EPDM whose diene content and ethylene content show a specific range for the aforementioned EPDM, and using a liquid rubber whose molecular weight shows a specific range for the aforementioned liquid rubber, can play a role in supporting the rubber support. (Body) exhibits high adhesiveness, low temperature resistance, durability, and weather resistance. By adopting the above-mentioned constitution, it is possible to provide a rubber composition for a side wall of a rubber support body and a rubber support body using the same, which can exhibit high adhesiveness to the rubber support body and exhibit excellent performance in low temperature resistance, durability, and weather resistance , the reason for which is considered to be as follows. That is, it is considered that in the present invention, by adjusting the diene content of EPDM within a specific range so as to be higher than the usual amount, and combining the above-mentioned EPDM with natural rubber and isoprene rubber as main components When diene-based rubbers are used together, the amount of diene which is the starting point of the adhesive reaction increases, so that the adhesiveness can be improved. Also, in the present invention, it is considered that by adjusting the ethylene content of EPDM within a specific range so as to be lower than the usual amount, the crystallinity is lowered and the aforementioned low-temperature properties can be improved. In addition, it is considered that if the ethylene content of EPDM is lowered as described above, the durability will generally be lowered, but in the present invention, reinforcement is obtained by using a liquid rubber showing a specific molecular weight, so the aforementioned reduction in ethylene content is accompanied by Durability reduction has been suppressed. Furthermore, the aforementioned liquid rubber has a good affinity with EPDM and also functions as a softener, and its molecular weight is higher than that of a commonly used softener (processing oil; process oil). Sex has contributors.

亦即,本發明提供以下之[1]~[4]。 [1]一種橡膠支撐體側壁用橡膠組成物,以下列(A)~(C)作為聚合物成分; (A)以天然橡膠及異戊二烯橡膠中之至少一者作為主成分的二烯系橡膠;惟,不包含EPDM及液狀橡膠; (B)二烯含量為10質量%以上且乙烯含量為55質量%以下的EPDM; (C)分子量為1000~60000的液狀橡膠。 [2]如[1]之橡膠支撐體側壁用橡膠組成物,其中,該(A)與(B)按質量比計,為(A)/(B)=50/50~90/10之比例。 [3]如[1]或[2]之橡膠支撐體側壁用橡膠組成物,其中,該(C)相對於該(A)與(B)之合計量100質量份,為5~30質量份之比例。 [4]一種橡膠支撐體,係將橡膠與硬質板交替地疊層而得,該橡膠支撐體具有由被覆橡膠以包圍其外側面的方式所構成之側面材,且該被覆橡膠由如[1]至[3]中任一項之橡膠支撐體側壁用橡膠組成物的交聯體構成。 [發明之效果] That is, the present invention provides the following [1] to [4]. [1] A rubber composition for a side wall of a rubber support, comprising the following (A) to (C) as polymer components; (A) Diene-based rubber mainly composed of at least one of natural rubber and isoprene rubber; however, EPDM and liquid rubber are not included; (B) EPDM with a diene content of 10% by mass or more and an ethylene content of 55% by mass or less; (C) Liquid rubber having a molecular weight of 1,000 to 60,000. [2] The rubber composition for the side wall of a rubber support according to [1], wherein (A) and (B) are in a ratio of (A)/(B)=50/50 to 90/10 in terms of mass ratio . [3] The rubber composition for a rubber support side wall according to [1] or [2], wherein the (C) is 5 to 30 parts by mass relative to 100 parts by mass of the total amount of (A) and (B) ratio. [4] A rubber supporting body obtained by laminating rubber and hard boards alternately, the rubber supporting body has a side material formed by covering the outer surface of the rubber supporting body, and the covering rubber is composed of such as [1 ] to [3], the side wall of the rubber support body is composed of a cross-linked rubber composition. [Effect of the invention]

根據以上內容,本發明之橡膠支撐體側壁用橡膠組成物作為以包圍橡膠支撐體之外側面之方式形成之側面材的材料使用,從而可發揮對於橡膠支撐體展現高黏接性並且低溫性、耐久性、耐候性優異之性能。Based on the above, the rubber composition for the side wall of the rubber support of the present invention is used as a material for the side material formed to surround the outer side of the rubber support, thereby exhibiting high adhesion to the rubber support and low temperature performance. Excellent performance in durability and weather resistance.

以下,詳細說明本發明之實施形態。Embodiments of the present invention will be described in detail below.

本發明之橡膠支撐體側壁用橡膠組成物(以下,簡稱為「本橡膠組成物」)以下列(A)~(C)作為聚合物成分。此外,前述橡膠組成物僅以下列(A)~(C)作為聚合物成分較為理想,但視需要也可使其含有些許量的其它聚合物成分。 (A)以天然橡膠及異戊二烯橡膠中之至少一者作為主成分的二烯系橡膠(惟,不包含EPDM及液狀橡膠)。 (B)二烯含量為10質量%以上且乙烯含量為55質量%以下的EPDM。 (C)分子量為1000~60000的液狀橡膠。 The rubber composition for a rubber support body side wall of the present invention (hereinafter, simply referred to as "this rubber composition") contains the following (A) to (C) as polymer components. In addition, the aforementioned rubber composition preferably contains only the following (A) to (C) as polymer components, but it may also contain a small amount of other polymer components as necessary. (A) Diene-based rubber mainly composed of at least one of natural rubber and isoprene rubber (but EPDM and liquid rubber are not included). (B) EPDM having a diene content of 10% by mass or more and an ethylene content of 55% by mass or less. (C) Liquid rubber having a molecular weight of 1,000 to 60,000.

以下說明前述本橡膠組成物中的各成分的詳情。 此外,本說明書中所稱「X及/或Y(X、Y為任意的構成)」,係指X及Y中之至少一者,係指僅X、僅Y、X及Y這3種。 The details of each component in the aforementioned rubber composition will be described below. In addition, "X and/or Y (X, Y are arbitrary configurations)" in this specification means at least one of X and Y, and means only X, only Y, and X and Y.

《二烯系橡膠(A)》 就前述二烯系橡膠(A)而言,使用以天然橡膠(NR)及異戊二烯橡膠(IR)中之至少一者(NR及/或IR)作為主成分的二烯系橡膠。此外,本發明中所稱「主成分」,通常係指在二烯系橡膠(A)中佔了55質量%以上,較佳係指在二烯系橡膠(A)中佔了60質量%以上,更佳係指在二烯系橡膠(A)中佔了70質量%以上,又更佳係指在二烯系橡膠(A)中佔了100質量%。 "Diene Rubber (A)" As the diene rubber (A), a diene rubber mainly composed of at least one of natural rubber (NR) and isoprene rubber (IR) (NR and/or IR) is used. In addition, the "main component" used in the present invention usually means that it accounts for 55% by mass or more in the diene rubber (A), preferably it means that it accounts for 60% by mass or more in the diene rubber (A). , more preferably means that it accounts for 70% by mass or more in the diene rubber (A), and more preferably means that it accounts for 100% by mass in the diene rubber (A).

此外,作為前述二烯系橡膠(A),除使用前述主成分之外,視需要還可將丁二烯橡膠(BR)、苯乙烯-丁二烯橡膠(SBR)、丙烯腈-丁二烯橡膠(NBR)、氯丁二烯橡膠(CR)、丁基橡膠(IIR)等單獨使用或將二種以上併用。In addition, as the above-mentioned diene rubber (A), in addition to the above-mentioned main component, butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene Rubber (NBR), chloroprene rubber (CR), butyl rubber (IIR), etc. are used alone or in combination of two or more.

又,本發明中規定前述二烯系橡膠(A)不包含EPDM(乙烯-丙烯-二烯三元共聚物)及液狀橡膠。 此外,本發明中所稱「液狀橡膠」,係指在常溫(23℃)下顯示1500Pa・s以下之黏度的橡膠。前述黏度例如可使用B型黏度計測定。 In addition, in the present invention, it is specified that the diene rubber (A) does not include EPDM (ethylene-propylene-diene terpolymer) and liquid rubber. In addition, the term "liquid rubber" in the present invention refers to rubber that exhibits a viscosity of 1500 Pa・s or less at normal temperature (23°C). The aforementioned viscosity can be measured using a B-type viscometer, for example.

《特定之EPDM(B)》 就前述特定之EPDM(B)而言,考量獲得所期望之黏接性等的觀點,使用二烯含量為10質量%以上的EPDM。考量同樣的觀點,前述二烯含量較佳為12質量%以上,更佳為14質量%以上。此外,前述二烯含量過少的話,則無法獲得所期望之黏接性並會導致剝離。又,前述二烯含量之上限通常為20質量%,較佳為18質量%,更佳為16質量%。 又,就前述特定之EPDM(B)而言,考量獲得所期望之低溫性等的觀點,使用乙烯含量為55質量%以下的EPDM。考量同樣的觀點,前述乙烯含量較佳為小於48質量%,更佳為小於45質量%,特佳為小於43質量%。此外,前述乙烯含量過多的話,則無法獲得所期望之低溫性等。又,前述乙烯含量之下限通常為30質量%,較佳為35質量%,更佳為40質量%。 使用作為構成前述特定之EPDM(B)的第3成分的二烯系單體,宜為碳數5~20之二烯系單體。具體而言,可列舉1,4-戊二烯、1,4-己二烯、1,5-己二烯、2,5-二甲基-1,5-己二烯、1,4-辛二烯、1,4-環己二烯、環辛二烯、雙環戊二烯(DCP)、5-亞乙基-2-降莰烯(ENB)、5-亞丁基-2-降莰烯、2-甲基烯丙基-5-降莰烯、2-異丙烯基-5-降莰烯等。此等可單獨使用或將二種以上併用。此等二烯系單體(第3成分)之中,宜為雙環戊二烯(DCP)、5-亞乙基-2-降莰烯(ENB)。 "Specific EPDM (B)" In the aforementioned specific EPDM (B), EPDM having a diene content of 10% by mass or more is used from the viewpoint of obtaining desired adhesiveness and the like. From the same point of view, the aforementioned diene content is preferably at least 12% by mass, more preferably at least 14% by mass. In addition, if the content of the aforementioned diene is too small, desired adhesiveness cannot be obtained and peeling may occur. Moreover, the upper limit of the said diene content is normally 20 mass %, Preferably it is 18 mass %, More preferably, it is 16 mass %. In addition, in the aforementioned specific EPDM (B), EPDM having an ethylene content of 55% by mass or less is used from the viewpoint of obtaining desired low-temperature properties. Considering the same point of view, the aforementioned ethylene content is preferably less than 48% by mass, more preferably less than 45% by mass, and most preferably less than 43% by mass. Moreover, when the said ethylene content is too much, desired low temperature property etc. cannot be acquired. Also, the lower limit of the aforementioned ethylene content is usually 30% by mass, preferably 35% by mass, more preferably 40% by mass. The diene monomer used as the third component constituting the aforementioned specific EPDM (B) is preferably a diene monomer having 5 to 20 carbon atoms. Specifically, 1,4-pentadiene, 1,4-hexadiene, 1,5-hexadiene, 2,5-dimethyl-1,5-hexadiene, 1,4- Octadiene, 1,4-cyclohexadiene, cyclooctadiene, dicyclopentadiene (DCP), 5-ethylidene-2-norcamphene (ENB), 5-butylene-2-norcamphene ene, 2-methylallyl-5-norcamphene, 2-isopropenyl-5-norcamphene, etc. These can be used individually or in combination of 2 or more types. Among these diene-based monomers (third component), dicyclopentadiene (DCP) and 5-ethylidene-2-norbornene (ENB) are preferable.

而且,本橡膠組成物中,前述(A)與(B)按質量比計為(A)/(B)=50/50~90/10之比例的話,就獲得所期望之耐候性、黏接性等的觀點係較佳。考量同樣的觀點,更佳為(A)/(B)=60/40~80/20之比例,特佳為(A)/(B)=65/35~70/30之比例。Moreover, in this rubber composition, if the aforementioned (A) and (B) are in the ratio of (A)/(B)=50/50 to 90/10 by mass ratio, the desired weather resistance and adhesion can be obtained. The point of view of sex and so on is better. Considering the same point of view, the ratio of (A)/(B)=60/40-80/20 is more preferable, and the ratio of (A)/(B)=65/35-70/30 is particularly preferable.

《特定之液狀橡膠(C)》 就前述特定之液狀橡膠(C)而言,考量獲得所期望之耐久性等的觀點,使用分子量為1000~60000的液狀橡膠。考量同樣的觀點,前述液狀橡膠之分子量較佳為10000~55000,更佳為25000~50000。 此外,就前述液狀橡膠(C)之分子量而言,其值較高者係代表重量平均分子量(Mw)之值(後述實施例中使用者亦同樣)。此處,前述重量平均分子量(Mw)係藉由標準聚苯乙烯分子量換算而得之重量平均分子量,藉由於高效液相層析儀(Waters公司製,「Waters 2695(本體)」及「Waters 2414(檢測器)」)串聯使用3根管柱:Shodex GPC KF-806L(排除極限分子量:2×10 7,分離範圍:100~2×10 7,理論板數:10000板/根,填充劑材質:苯乙烯-二乙烯基苯共聚物,填充劑粒徑:10μm)來測定。 <<Specific Liquid Rubber (C)>> As the specific liquid rubber (C), liquid rubber having a molecular weight of 1,000 to 60,000 is used from the viewpoint of obtaining desired durability and the like. Considering the same point of view, the molecular weight of the aforementioned liquid rubber is preferably 10,000-55,000, more preferably 25,000-50,000. In addition, regarding the molecular weight of the aforementioned liquid rubber (C), the higher value represents the value of the weight average molecular weight (Mw) (the same applies to the users in the examples described later). Here, the aforementioned weight average molecular weight (Mw) is the weight average molecular weight obtained by converting the molecular weight of standard polystyrene. (Detector)") Use 3 columns in series: Shodex GPC KF-806L (exclusion limit molecular weight: 2×10 7 , separation range: 100~2×10 7 , theoretical plate number: 10,000 plates/root, filler material : Styrene-divinylbenzene copolymer, filler particle size: 10 μm).

前述特定之液狀橡膠(C)係顯示前述之分子量並且在常溫(23℃)下顯示1500Pa・s以下之黏度的橡膠。具體而言,可列舉液狀異戊二烯(液狀IR)、液狀丁二烯(液狀BR)、液狀異戊二烯-丁二烯嵌段共聚物(液狀IR-BR)、液狀苯乙烯丁二烯(液狀SBR)、液狀乙烯丙烯橡膠(液狀EPM)、液狀EPDM、液狀丙烯腈-丁二烯橡膠(液狀NBR)、液狀氫化丙烯腈-丁二烯橡膠(液狀H-NBR)等。此等可單獨使用或將二種以上併用。其中,宜為液狀異戊二烯-丁二烯嵌段共聚物(液狀IR-BR)。The aforementioned specific liquid rubber (C) is a rubber having the aforementioned molecular weight and a viscosity of 1500 Pa・s or less at normal temperature (23° C.). Specifically, liquid isoprene (liquid IR), liquid butadiene (liquid BR), liquid isoprene-butadiene block copolymer (liquid IR-BR) , liquid styrene butadiene (liquid SBR), liquid ethylene propylene rubber (liquid EPM), liquid EPDM, liquid acrylonitrile-butadiene rubber (liquid NBR), liquid hydrogenated acrylonitrile- Butadiene rubber (liquid H-NBR), etc. These can be used individually or in combination of 2 or more types. Among them, a liquid isoprene-butadiene block copolymer (liquid IR-BR) is preferable.

而且,本橡膠組成物中,前述(C)相對於前述(A)與(B)之合計量100質量份為5~30質量份之比例的話,就獲得所期望之耐久性等的觀點係較佳。考量同樣的觀點,本橡膠組成物中,前述(C)之比例相對於前述(A)與(B)之合計量100質量份,較佳為10~25質量份,更佳為15~20質量份。Furthermore, in this rubber composition, if the ratio of the aforementioned (C) is 5 to 30 parts by mass relative to 100 parts by mass of the total amount of the aforementioned (A) and (B), it is relatively difficult from the viewpoint of obtaining desired durability, etc. good. Considering the same point of view, in this rubber composition, the ratio of the aforementioned (C) is preferably 10 to 25 mass parts, more preferably 15 to 20 mass parts relative to 100 mass parts of the total amount of the aforementioned (A) and (B). share.

在本橡膠組成物中,通常會將碳黑、二氧化矽等填充材、交聯劑、與以NR及/或IR作為主成分之二烯系橡膠(A)、特定之EPDM(B)、特定之液狀橡膠(C)一起摻合。又,在本橡膠組成物中,也會視需要摻合硫化促進劑、硫化助劑、抗老化劑、軟化劑等。 此外,本橡膠組成物中,前述特定之液狀橡膠(C)會顯示出作為軟化劑之功能,因此不含軟化劑較為理想。 In this rubber composition, carbon black, silica and other fillers, crosslinking agents, diene rubber (A) with NR and/or IR as main components, specific EPDM (B), A specific liquid rubber (C) is blended together. In addition, in this rubber composition, vulcanization accelerators, vulcanization aids, anti-aging agents, softeners, etc. may be blended as necessary. In addition, in this rubber composition, the aforementioned specific liquid rubber (C) functions as a softener, so it is preferable not to contain a softener.

《碳黑》 就前述碳黑而言,例如可使用SAF級、ISAF級、HAF級、MAF級、FEF級、GPF級、SRF級、FT級、MT級等各種等級之碳黑。此等可單獨使用或將二種以上併用。其中,考量機械強度及斷裂伸長率等之觀點,宜使用SAF級碳黑。 "Carbon Black" As the aforementioned carbon black, for example, carbon blacks of various grades such as SAF grade, ISAF grade, HAF grade, MAF grade, FEF grade, GPF grade, SRF grade, FT grade, and MT grade can be used. These can be used individually or in combination of 2 or more types. Among them, considering mechanical strength and elongation at break, etc., it is preferable to use SAF grade carbon black.

本橡膠組成物中,前述碳黑之含量相對於前述(A)與(B)之合計量100質量份為20~60質量份之比例的話,就機械強度及斷裂伸長率等之觀點係較佳。考量同樣的觀點,本橡膠組成物中,前述碳黑之比例相對於前述(A)與(B)之合計量100質量份,較佳為30~50質量份之比例,更佳為35~45質量份之比例。 此外,前述碳黑之含量過少的話,會觀察到無法獲得所期望之補強性等的傾向;反之,前述碳黑之含量過多的話,會觀察到抗焦化性之惡化、伸長率變小的傾向。 In this rubber composition, when the content of the aforementioned carbon black is 20 to 60 parts by mass relative to 100 parts by mass of the total amount of the aforementioned (A) and (B), it is preferable from the viewpoint of mechanical strength and elongation at break, etc. . Considering the same point of view, in this rubber composition, the ratio of the aforementioned carbon black is preferably a ratio of 30 to 50 parts by mass, more preferably 35 to 45 parts by mass, relative to 100 parts by mass of the total amount of (A) and (B). The ratio of parts by mass. In addition, if the content of the aforementioned carbon black is too small, it tends not to be able to obtain the desired reinforcing properties; conversely, if the content of the aforementioned carbon black is too large, it tends to be observed that the scorch resistance deteriorates and the elongation decreases.

《交聯劑》 就前述交聯劑而言,例如可列舉硫、氯化硫等硫系硫化劑、2,4-二氯過氧化苯甲醯、過氧化苯甲醯、1,1-二第三丁基過氧基-3,3,5-三甲基環己烷、2,5-二甲基-2,5-二苯甲醯過氧己烷、4,4’-二第三丁基過氧基戊酸正丁酯、過氧化二異丙苯、過氧化苯甲酸第三丁酯、二第三丁基過氧化二異丙基苯、第三丁基異丙苯基過氧化物、2,5-二甲基-2,5-二第三丁基過氧基己烷、二第三丁基過氧化物、2,5-二甲基-2,5-二第三丁基過氧基-3-己炔、1,3-雙(第三丁基過氧化異丙基)苯等過氧化物硫化劑。此等可單獨使用或將2種以上併用。其中,宜使用硫、過氧化二異丙苯。 "Crosslinking agent" Examples of the aforementioned crosslinking agent include sulfur-based vulcanizing agents such as sulfur and sulfur chloride, 2,4-dichlorobenzoyl peroxide, benzoyl peroxide, 1,1-di-tert-butyl peroxide, etc. Oxy-3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-dibenzoylperoxyhexane, 4,4'-di-tert-butylperoxy n-butyl valerate, dicumyl peroxide, tert-butyl peroxybenzoate, di-tert-butyl dicumyl peroxide, tert-butyl cumyl peroxide, 2,5 -Dimethyl-2,5-di-tert-butyl peroxyhexane, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di-tert-butyl peroxy- Peroxide vulcanizing agents such as 3-hexyne and 1,3-bis(tert-butylperoxyisopropyl)benzene. These can be used individually or in combination of 2 or more types. Among them, sulfur and dicumyl peroxide are preferably used.

本橡膠組成物中,前述交聯劑之含量相對於前述(A)與(B)之合計量100質量份為0.5~3.0質量份之比例的話,就獲得所期望之耐久性等的觀點係較佳。考量同樣的觀點,本橡膠組成物中,前述交聯劑之比例相對於前述(A)與(B)之合計量100質量份,較佳為0.75~2.5質量份之比例,更佳為1.0~2.0質量份之比例。此外,前述交聯劑之含量過少的話,會觀察到拉伸強度等降低的傾向;反之,前述交聯劑之含量過多的話,會觀察到抗焦化性之惡化、伸長率變小的傾向。In this rubber composition, if the content of the aforementioned crosslinking agent is 0.5 to 3.0 parts by mass relative to 100 parts by mass of the total amount of (A) and (B) mentioned above, it is comparatively low from the viewpoint of obtaining desired durability, etc. good. Considering the same point of view, in this rubber composition, the ratio of the aforementioned crosslinking agent is preferably 0.75 to 2.5 parts by mass, more preferably 1.0 to 100 parts by mass of the total amount of (A) and (B). 2.0 parts by mass. In addition, if the content of the above-mentioned crosslinking agent is too small, a tendency to decrease in tensile strength and the like will be observed; conversely, if the content of the above-mentioned crosslinking agent is too large, a tendency to deteriorate the scorch resistance and decrease the elongation will be observed.

《硫化促進劑》 就前述硫化促進劑而言,例如可列舉噻唑系、次磺醯胺(sulfenamide)系、秋蘭姆(thiuram)系、醛氨系、醛胺系、胍系、硫脲系等硫化促進劑。此等可單獨使用或將二種以上併用。此等之中,考量交聯反應性優異的觀點,宜為次磺醯胺系硫化促進劑。 "Vulcanization Accelerator" Examples of the vulcanization accelerator include thiazole-based, sulfenamide-based, thiuram-based, aldehyde-ammonium-based, aldehyde-amine-based, guanidine-based, and thiourea-based vulcanization accelerators. These can be used individually or in combination of 2 or more types. Among them, a sulfenamide-based vulcanization accelerator is preferable from the viewpoint of excellent crosslinking reactivity.

本橡膠組成物中,前述硫化促進劑之含量相對於前述(A)與(B)之合計量100質量份,較佳為0.5~2.5質量份之比例,更佳為1.0~2.0質量份之範圍。In this rubber composition, the content of the vulcanization accelerator is preferably in a ratio of 0.5 to 2.5 parts by mass, more preferably in the range of 1.0 to 2.0 parts by mass, relative to 100 parts by mass of the total amount of (A) and (B) above. .

前述噻唑系硫化促進劑例如可列舉:二硫化二苯并噻唑(MBTS)、2-巰基苯并噻唑(MBT)、2-巰基苯并噻唑鈉鹽(NaMBT)、2-巰基苯并噻唑鋅鹽(ZnMBT)等。此等可單獨使用或將二種以上併用。The aforementioned thiazole-based vulcanization accelerators include, for example, dibenzothiazole disulfide (MBTS), 2-mercaptobenzothiazole (MBT), 2-mercaptobenzothiazole sodium salt (NaMBT), and 2-mercaptobenzothiazole zinc salt. (ZnMBT) and so on. These can be used individually or in combination of 2 or more types.

前述次磺醯胺系硫化促進劑例如可列舉:N-氧基二伸乙基-2-苯并噻唑基次磺醯胺(NOBS)、N-環己基-2-苯并噻唑基次磺醯胺(CBS)、N-第三丁基-2-苯并噻唑基次磺醯胺(BBS)、N,N’-二環己基-2-苯并噻唑基次磺醯胺等。此等可單獨使用或將二種以上併用。The aforementioned sulfenamide-based vulcanization accelerators include, for example, N-oxydiethylene-2-benzothiazolylsulfenamide (NOBS), N-cyclohexyl-2-benzothiazolylsulfenamide Amine (CBS), N-tert-butyl-2-benzothiazolylsulfenamide (BBS), N,N'-dicyclohexyl-2-benzothiazolylsulfenamide, etc. These can be used individually or in combination of 2 or more types.

前述秋蘭姆系硫化促進劑例如可列舉:二硫化四甲基秋蘭姆(TMTD)、二硫化四乙基秋蘭姆(TETD)、二硫化四丁基秋蘭姆(TBTD)、二硫化肆(2-乙基己基)秋蘭姆(TOT)、二硫化四苄基秋蘭姆(TBzTD)等。此等可單獨使用或將二種以上併用。The aforementioned thiuram-based vulcanization accelerators include, for example, tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabutylthiuram disulfide (TBTD), Tetrabenzylthiuram (2-ethylhexyl)thiuram (TOT), tetrabenzylthiuram disulfide (TBzTD), etc. These can be used individually or in combination of 2 or more types.

《硫化助劑》 前述硫化助劑例如可列舉:硬脂酸、氧化鎂、氧化鋅等。此等可單獨使用或將二種以上併用。 "Vulcanization Auxiliary" Examples of the aforementioned vulcanization aids include stearic acid, magnesium oxide, zinc oxide, and the like. These can be used individually or in combination of 2 or more types.

本橡膠組成物中,前述硫化助劑之含量相對於前述(A)與(B)之合計量100質量份,較佳為0.1~10質量份之比例,更佳為0.3~7質量份之範圍。In this rubber composition, the content of the vulcanization aid is preferably in a ratio of 0.1 to 10 parts by mass, more preferably in the range of 0.3 to 7 parts by mass, relative to 100 parts by mass of the total amount of (A) and (B) above. .

《抗老化劑》 前述抗老化劑例如可列舉:胺甲酸酯系抗老化劑、苯二胺系抗老化劑、酚系抗老化劑、二苯胺系抗老化劑、喹啉系抗老化劑、咪唑系抗老化劑、蠟類等。此等可單獨使用或將二種以上併用。 "Anti-aging agent" The aforementioned antiaging agents include, for example, urethane-based antiaging agents, phenylenediamine-based antiaging agents, phenol-based antiaging agents, diphenylamine-based antiaging agents, quinoline-based antiaging agents, and imidazole-based antiaging agents. , waxes, etc. These can be used individually or in combination of 2 or more types.

本橡膠組成物中,前述抗老化劑之含量相對於前述(A)與(B)之合計量100質量份,較佳為0.5~15質量份之比例,更佳為1~10質量份之範圍。In this rubber composition, the content of the anti-aging agent is preferably in a ratio of 0.5 to 15 parts by mass, more preferably in the range of 1 to 10 parts by mass, relative to 100 parts by mass of the total amount of (A) and (B) above. .

《軟化劑》 前述軟化劑(加工油)例如可列舉:環烷系油、石蠟系油、芳香系油等。此等可單獨使用或將二種以上併用。 "Softener" Examples of the softening agent (processing oil) include naphthenic oils, paraffinic oils, aromatic oils, and the like. These can be used individually or in combination of 2 or more types.

本橡膠組成物中,前述軟化劑之含量相對於前述(A)與(B)之合計量100質量份,較佳為0~20質量份之比例,更佳為0~10質量份之範圍。 此外,亦如前所述,本橡膠組成物中,前述特定之液狀橡膠(C)會顯示出作為軟化劑之功能,所以即便不含軟化劑,仍可發揮所期望之性能。 In this rubber composition, the content of the softener is preferably in a ratio of 0 to 20 parts by mass, more preferably in the range of 0 to 10 parts by mass, relative to 100 parts by mass of the total amount of (A) and (B). In addition, as mentioned above, in this rubber composition, the above-mentioned specific liquid rubber (C) exhibits a function as a softener, so even if no softener is contained, desired performance can still be exhibited.

此處,本橡膠組成物可藉由摻合前述各成分並將該等使用捏合機、班布里混合機、輥等混練機進行混練來製備。Here, the present rubber composition can be prepared by blending the aforementioned components and kneading them using a kneader such as a kneader, Banbury mixer, or roll.

本橡膠組成物係專門用來形成具有防振特性及隔震特性之橡膠支撐體之側壁的橡膠組成物。而且,本橡膠組成物宜作為橋樑用支撐體、建築物用支撐體之類的大型支撐體的側壁材料使用。The rubber composition is a rubber composition specially used to form the side wall of a rubber support with anti-vibration and shock-isolation properties. Furthermore, the present rubber composition is preferably used as a side wall material of a large support such as a bridge support or a building support.

橋樑用或建築物用之隔震支撐體,例如,係如圖1所示般將硬質板1與橡膠層2交替地疊層並一體化而得,並且設置有由被覆橡膠構成之側面材5以包圍其外側面。作為本發明之一實施形態的橡膠支撐體(以下,簡稱為「本橡膠支撐體」)中,前述側面材5係由本橡膠組成物的交聯體構成。此外,圖示之上部安裝板3及下部安裝板4係金屬製之安裝板,係黏接固定於硬質板1與橡膠層2之疊層體的上部及下部。而且,前述隔震支撐體中,其下部安裝板4會固定於橋墩等下部結構體,上部安裝板3會固定於橋桁等上部結構體。A seismic isolation support for a bridge or a building is, for example, obtained by laminating and integrating hard plates 1 and rubber layers 2 alternately as shown in FIG. to surround its outer sides. In the rubber supporting body (hereinafter, simply referred to as "this rubber supporting body") as one embodiment of the present invention, the side material 5 is composed of a cross-linked body of this rubber composition. In addition, the upper mounting plate 3 and the lower mounting plate 4 shown in the figure are metal mounting plates, which are bonded and fixed to the upper and lower parts of the laminated body of the hard plate 1 and the rubber layer 2 . Furthermore, in the aforementioned seismic isolation support, the lower mounting plate 4 is fixed to a lower structure such as a bridge pier, and the upper mounting plate 3 is fixed to an upper structure such as a bridge truss.

就前述硬質板1而言,例如可使用壓延鋼板、鐵板等金屬板、硬質塑膠板材等。As the aforementioned hard board 1 , for example, metal plates such as rolled steel plates and iron plates, hard plastic boards, and the like can be used.

又,作為前述橡膠層2之材料的橡膠組成物係以NR、IR等二烯系橡膠作為聚合物成分並含有硫化劑。此外,在前述橡膠組成物中,視需要適當地摻合碳黑、軟化劑、抗老化劑、加工助劑、硫化促進劑、白色填充劑、反應性單體、發泡劑等亦無妨。 而且,前述橡膠組成物可藉由將摻合了前述各材料而得之物使用捏合機、班布里混合機、開放式輥、雙軸螺桿式攪拌機等混練機進行混練來製備。 In addition, the rubber composition used as the material of the rubber layer 2 contains diene rubber such as NR, IR, etc. as a polymer component and contains a vulcanizing agent. In addition, carbon black, a softener, an antiaging agent, a processing aid, a vulcanization accelerator, a white filler, a reactive monomer, a foaming agent, and the like may be appropriately blended in the aforementioned rubber composition as necessary. Furthermore, the aforementioned rubber composition can be prepared by kneading a mixture of the aforementioned materials using a kneader such as a kneader, Banbury mixer, open roll, twin-shaft screw mixer, or the like.

此處,本橡膠支撐體(參照圖1)例如以如下方式製作。亦即,首先以如前述方式製備作為橡膠層2用之材料的橡膠組成物。其次,準備多片預定大小的硬質板1,並且亦準備上部安裝板3及下部安裝板4。 然後,在下部安裝板4上交替地重疊未硫化橡膠片與硬質板1,該未硫化橡膠片係將作為前述橡膠層2用之材料之橡膠組成物成形為片狀並沖壓成預定尺寸而得,最後,重疊上部安裝板3,藉此製作疊層體(橡膠支撐體)。此外,也可於前述硬質板1等的疊層面預先塗佈黏接劑。 其次,將以如前述方式製得之本橡膠組成物成形為片狀,製作未硫化橡膠片。前述未硫化橡膠片係使其半交聯至未完全交聯之程度(可獲得硫化黏接性之程度)的狀態,其成形條件亦會因厚度而異,但通常係在130~180℃加熱1~30分鐘並使其半交聯而得。然後,將前述未硫化橡膠片以使其包圍前述疊層體(橡膠支撐體)之外側面的方式被覆後,將此物設置在預定之模具內,將前述未硫化橡膠片在130~180℃加熱1~24小時來進行交聯,並使其硫化黏接於橡膠支撐體,藉此可製造具備由本橡膠組成物構成之側面材5的橡膠支撐體(本橡膠支撐體)。 此外,前述疊層體(橡膠支撐體),也可藉由將硬質板1、上部安裝板3、及下部安裝板4以使其成為預定之配置的方式設置在成形模具內,並將作為橡膠層2用材料之橡膠組成物藉由射出成形等注入至此成形模具內之空隙並進行加熱硫化後予以脫模來製造。 Here, this rubber support body (refer FIG. 1) is produced as follows, for example. That is, first, a rubber composition as a material for the rubber layer 2 is prepared in the aforementioned manner. Next, a plurality of hard boards 1 of a predetermined size are prepared, and the upper mounting board 3 and the lower mounting board 4 are also prepared. Then, on the lower mounting plate 4, unvulcanized rubber sheets and hard boards 1 are alternately stacked. , to overlap the upper mounting plate 3, thereby producing a laminated body (rubber support body). In addition, an adhesive may be pre-coated on the lamination surface of the aforementioned hard board 1 or the like. Next, the present rubber composition obtained in the above-mentioned manner was shaped into a sheet to produce an unvulcanized rubber sheet. The above-mentioned unvulcanized rubber sheet is in a state where it is semi-crosslinked to the degree of incomplete crosslinking (the degree to which vulcanization adhesiveness can be obtained), and its forming conditions will vary depending on the thickness, but it is usually heated at 130-180°C for 1 ~30 minutes and make it semi-cross-linked. Next, after covering the above-mentioned unvulcanized rubber sheet so as to surround the outer side of the above-mentioned laminated body (rubber support), this is placed in a predetermined mold, and the above-mentioned unvulcanized rubber sheet is heated at 130 to 180°C for 1 Cross-linking is carried out for ~24 hours, and it is vulcanized and adhered to the rubber support, whereby a rubber support (the present rubber support) having the side sheet 5 composed of the present rubber composition can be manufactured. In addition, the above-mentioned laminated body (rubber support body) can also be set in a molding die by placing the hard plate 1, the upper mounting plate 3, and the lower mounting plate 4 in a predetermined arrangement, and the rubber The rubber composition of the layer 2 material is injected into the cavity in the molding die by injection molding, etc., heated and vulcanized, and then released from the mold.

又,本橡膠支撐體也能以如下方式製作。亦即,使用作為橡膠層2用之材料之橡膠組成物,並藉由擠出成形等予以成形為預定厚度之橡膠片(橡膠層2)後,使用適當的黏接劑將其與預定之硬質板1交替地疊層並黏接,來製作橡膠塊,進一步,視需要而在其上下表面黏接上部安裝板3及下部安裝板4並予以一體化。對於以此方式獲得之橡膠支撐體之外側面,利用前述方式形成側面材5,藉此可製造本橡膠支撐體。Moreover, this rubber support body can also be manufactured as follows. That is, after using a rubber composition as a material for the rubber layer 2 and molding it into a rubber sheet (rubber layer 2) of a predetermined thickness by extrusion molding, etc., it is bonded to a predetermined hard surface with an appropriate adhesive. Plates 1 are alternately stacked and bonded to form a rubber block, and further, upper mounting plates 3 and lower mounting plates 4 are bonded and integrated on the upper and lower surfaces thereof as necessary. For the outer side of the rubber support obtained in this way, the side material 5 is formed in the above-mentioned manner, whereby the present rubber support can be manufactured.

此外,前述側面材5也可藉由將前述橡膠支撐體設置在預定之模具內,然後將本橡膠組成物藉由射出成形等注入至前述橡膠支撐體之外周面與模具內周面之間,並使本橡膠組成物交聯來形成。 前述交聯時的加熱條件比照前述之製造方法。惟,如前述之製造方法般使其半交聯的步驟並非必要,直接加熱使其交聯即可。 In addition, the side material 5 can also be formed by setting the aforementioned rubber support in a predetermined mold, and then injecting the present rubber composition between the outer peripheral surface of the aforementioned rubber support and the inner peripheral surface of the mold by injection molding, etc. It is formed by cross-linking the present rubber composition. The heating conditions during the aforementioned crosslinking are compared with the aforementioned manufacturing method. However, the step of semi-crosslinking as in the aforementioned production method is not necessary, and it is sufficient to directly heat to make it crosslinked.

以此方式獲得之本橡膠支撐體之尺寸,例如,其外徑為約20~200cm,又,本橡膠支撐體之總厚度為約10~80cm。此外,構成本橡膠支撐體之各層之厚度亦為能夠充分達成各層之作為目的之功能的範圍內即可,例如,硬質板1之厚度為1層約0.1~2cm,橡膠層2之厚度為1層約0.5~7cm,側面材5之厚度為約0.5~10cm。另外,關於本橡膠支撐體中的硬質板1、橡膠層2之疊層數,也可因應隔震疊層體之用途而適當地設定。The dimensions of the present rubber support obtained in this manner are, for example, an outer diameter of about 20 to 200 cm, and a total thickness of the present rubber support of about 10 to 80 cm. In addition, the thickness of each layer constituting the present rubber support should be within the range that can fully achieve the intended function of each layer. For example, the thickness of the hard board 1 is about 0.1 to 2 cm per layer, and the thickness of the rubber layer 2 is 1 cm. The layer is about 0.5-7 cm, and the thickness of the side material 5 is about 0.5-10 cm. In addition, the number of laminations of the hard plate 1 and the rubber layer 2 in the present rubber support can also be appropriately set according to the application of the vibration-insulating laminate.

此外,本橡膠支撐體之外形可為圓柱狀、橢圓柱狀、角柱狀等,可因應其用途而適當地設定。 [實施例] In addition, the outer shape of the rubber support body can be cylindrical, elliptical cylindrical, angular cylindrical, etc., and can be appropriately set according to its application. [Example]

其次,將實施例與比較例一併說明。惟,本發明不限於這些實施例。Next, examples and comparative examples will be described together. However, the present invention is not limited to these examples.

首先,在實施例及比較例之前,準備好下列所示之材料(聚合物成分及軟化劑)。First, prior to Examples and Comparative Examples, the materials (polymer components and softeners) shown below were prepared.

[NR] 天然橡膠 [NR] natural rubber

[IR] 日本Zeon公司製,製品名:Nipol IR2200 [IR] Made by Zeon Corporation, Japan, product name: Nipol IR2200

[EPDM(i)] 三井化學公司製,製品名:三井EPT 9090M(乙烯含量:41質量%,二烯含量:14質量%) [EPDM(i)] Mitsui Chemicals Co., Ltd. product name: Mitsui EPT 9090M (ethylene content: 41% by mass, diene content: 14% by mass)

[EPDM(ii)] JSR公司製,製品名:EP331(乙烯含量:47質量%,二烯含量:11.3質量%) [EPDM(ii)] Made by JSR Corporation, product name: EP331 (ethylene content: 47% by mass, diene content: 11.3% by mass)

[EPDM(iii)] 住友化學公司製,製品名:ESPRENE 505(乙烯含量:50質量%,二烯含量:10質量%) [EPDM(iii)] Sumitomo Chemical Co., Ltd. product name: ESPRENE 505 (ethylene content: 50% by mass, diene content: 10% by mass)

[EPDM(iv)] 三井化學公司製,製品名:三井EPT 8030M(乙烯含量:47質量%,二烯含量:9.5質量%) [EPDM(iv)] Mitsui Chemicals Co., Ltd. product name: Mitsui EPT 8030M (ethylene content: 47% by mass, diene content: 9.5% by mass)

[EPDM(v)] LANXESS公司製,製品名:Keltan K3960Q(乙烯含量:56質量%,二烯含量:11.4質量%) [EPDM(v)] Made by LANXESS, product name: Keltan K3960Q (ethylene content: 56% by mass, diene content: 11.4% by mass)

[液狀橡膠(i)] 可樂麗公司製,製品名:LIR-30(重量平均分子量:28000) [Liquid rubber (i)] Made by Kuraray Corporation, product name: LIR-30 (weight average molecular weight: 28000)

[液狀橡膠(ii)] 可樂麗公司製,製品名:LIR-50(重量平均分子量:54000) [Liquid rubber (ii)] Made by Kuraray Corporation, product name: LIR-50 (weight average molecular weight: 54000)

[液狀橡膠(iii)] EVONIK公司製,製品名:POLYVEST 110(分子量:1100) [Liquid rubber (iii)] Made by EVONIK, product name: POLYVEST 110 (molecular weight: 1100)

[軟化劑] 日本太陽石油公司製,製品名:Sunpar 110 [softener] Made by Japan Sun Oil Company, product name: Sunpar 110

[實施例1~10、比較例1~5] 將前述各聚合物成分及軟化劑以後述表1及表2所示之比例摻合,並進一步添加摻合2質量份之硬脂酸(日油公司製,製品名:珠狀硬脂酸Sakura)、5質量份之氧化鋅(堺化學工業公司製,製品名:氧化鋅二種)、3質量份之胺系抗老化劑(精工化學公司製,製品名:Ozonone 6C)、4質量份之蠟(大內新興化學公司製,製品名:Sunnoc)、35質量份之SAF級碳黑(東海碳素公司製,製品名:Seast 9M)、1質量份之次磺醯胺系硫化促進劑(大內新興化學公司製,製品名:Nocceler CZ-G)、及1質量份之硫(鶴見化學工業公司製,製品名:金華印微粉硫),並且使用班布里混合機及開放式輥進行混練,製得橡膠組成物(橡膠支撐體側壁用橡膠組成物)。具體而言,將除硫化劑及硫化促進劑以外的成分以班布里混合機混練5分鐘,並在達到150℃時排出,得到母料,然後於該母料中以該表所示之比例摻合硫化劑及硫化促進劑,並將該等以開放式輥混練,製得前述橡膠組成物。 [Examples 1-10, Comparative Examples 1-5] The aforementioned polymer components and softeners were blended in the following ratios shown in Table 1 and Table 2, and further added and blended 2 parts by mass of stearic acid (manufactured by NOF, product name: pearl stearic acid Sakura ), 5 parts by mass of zinc oxide (manufactured by Sakai Chemical Industry Co., Ltd., product name: Zinc Oxide II), 3 parts by mass of amine-based anti-aging agent (manufactured by Seiko Chemical Co., Ltd., product name: Ozonone 6C), 4 parts by mass of Wax (manufactured by Ouchi Shinko Chemical Co., Ltd., product name: Sunnoc), 35 parts by mass of SAF grade carbon black (manufactured by Tokai Carbon Co., Ltd., product name: Seast 9M), 1 part by mass of sulfenamide-based vulcanization accelerator ( Made by Ouchi Shinshin Chemical Co., Ltd., product name: Nocceler CZ-G), and 1 part by mass of sulfur (manufactured by Tsurumi Chemical Industry Co., Ltd., product name: Jinhuayin Micropowder Sulfur), and carried out using a Banbury mixer and an open roll Kneading was carried out to obtain a rubber composition (rubber composition for rubber support body side walls). Specifically, the components other than the vulcanizing agent and the vulcanization accelerator were kneaded for 5 minutes in a Banbury mixer, and discharged when the temperature reached 150°C to obtain a masterbatch, and then mixed in the masterbatch at the ratio shown in the table A vulcanizing agent and a vulcanization accelerator are blended, and these are kneaded with an open roll to obtain the aforementioned rubber composition.

使用以此方式獲得之實施例及比較例之橡膠組成物,並依循下列基準來進行各特性之評價。其結果一併示於後述表1及表2。Using the rubber compositions of Examples and Comparative Examples obtained in this manner, each characteristic was evaluated in accordance with the following criteria. The results are also shown in Table 1 and Table 2 below.

<拉伸強度> 使用獲得之各橡膠組成物,在150℃×20分鐘之條件下進行壓製成形(硫化),製得厚度2mm之橡膠片。然後,從此橡膠片沖切出JIS5號啞鈴狀,並依循JIS K 6251測定在25℃環境下的拉伸強度(抗拉強度)。 而且,將前述拉伸強度為20MPa以上者評為「◎(極好)」,將拉伸強度為15MPa以上且小於20MPa者評為「○(非常好)」,將拉伸強度為10MPa以上且小於15MPa者評為「△(良好)」,將拉伸強度小於10MPa者評為「×(不良)」。 <Tensile Strength> Using each of the obtained rubber compositions, press molding (vulcanization) was carried out under the conditions of 150° C.×20 minutes to obtain rubber sheets with a thickness of 2 mm. Then, JIS No. 5 dumbbells were punched out from the rubber sheet, and the tensile strength (tensile strength) in a 25° C. environment was measured in accordance with JIS K 6251. In addition, those with a tensile strength of 20 MPa or more were rated as "◎ (excellent)", those with a tensile strength of 15 MPa or more and less than 20 MPa were rated as "○ (very good)", and those with a tensile strength of 10 MPa or more and Those with less than 15 MPa were rated as "△ (good)", and those with tensile strength less than 10 MPa were rated as "× (poor)".

<低溫性> 使用獲得之各橡膠組成物,並採用150℃×30分鐘之硫化條件,製得JIS K 6394「硫化橡膠及熱塑性橡膠之動態性質試驗法」中規定的附有金屬配件之圓柱狀之剪切方法用試驗片。然後,使用獲得之各試驗片,依循JIS K 6394(1998)中規定之「6.利用大型試驗裝置所為之動態性質試驗」,在試驗溫度:-30℃、20℃,試驗振動數:0.5Hz,應變振幅(剪切):250%的條件下,分別連續測定了11次之荷重/撓曲曲線。 然後,從獲得之第2次至第11次之計10次之荷重/撓曲曲線,求出在各測定溫度下的等價剛性:Keq(-30℃)、Keq(20℃)。使用獲得之等價剛性,並由下式分別算出G(溫度依存性)。而且,將G小於1.5者評為「○(非常好)」,將G為1.5以上且小於1.6者評為「△(良好)」,將G為1.6以上者評為「×(不良)」。 G(溫度依存性)=Keq(-30℃)/Keq(20℃) <Low temperature resistance> Using each of the obtained rubber compositions, and using the vulcanization conditions of 150°C x 30 minutes, the cylindrical shear method with metal fittings stipulated in JIS K 6394 "Test methods for dynamic properties of vulcanized rubber and thermoplastic rubber" was prepared. test piece. Then, using the obtained test pieces, follow the "6. Dynamic property test using a large-scale test device" stipulated in JIS K 6394 (1998), at the test temperature: -30°C, 20°C, and the test vibration frequency: 0.5Hz , Strain amplitude (shear): Under the condition of 250%, the load/deflection curves were continuously measured 11 times respectively. Then, from the load/deflection curve obtained for 10 times from the second to the eleventh time, the equivalent rigidity at each measurement temperature: Keq (-30°C), Keq (20°C) was obtained. Using the obtained equivalent rigidity, calculate G (temperature dependence) from the following formula. Furthermore, those whose G was less than 1.5 were rated as "○ (very good)", those whose G was 1.5 or more and less than 1.6 were rated as "△ (good)", and those whose G was 1.6 or more were rated as "× (poor)". G(temperature dependence)=Keq(-30℃)/Keq(20℃)

<黏接性> 使用獲得之各橡膠組成物,在鐵板上以150℃×30分鐘的條件加熱並使其硫化(硫化黏接)。針對以此方式獲得之試驗片中的鐵板與橡膠之間的黏接性,依據JIS K 6256之「硫化橡膠之黏接試驗方法」中的「5.金屬片與橡膠的90度剝離試驗」,將已黏接於鐵板的橡膠沿90度之方向剝離,並目視觀察其剝離部分之狀態。而且,將橡膠部之破損比例為100%者評為「○(非常好)」,將存在有在橡膠部與鐵板之間係界面剝離的部分者評為「×(不良)」。 <Adhesiveness> Each obtained rubber composition was heated and vulcanized on an iron plate at 150° C. for 30 minutes (vulcanization bonding). Regarding the adhesion between the iron plate and rubber in the test piece obtained in this way, according to "5. 90-degree peel test between metal sheet and rubber" in JIS K 6256 "Adhesion test method for vulcanized rubber", Peel off the rubber that has been bonded to the iron plate along the direction of 90 degrees, and visually observe the state of the peeled part. In addition, the damage rate of the rubber part was 100% and rated as "○ (very good)", and the case where there was a part where the interface between the rubber part and the iron plate peeled was rated as "X (poor)".

<耐臭氧性> 使用獲得之各橡膠組成物,在150℃×20分鐘之條件下進行壓製成形(硫化),製得厚度2mm之橡膠片。從此橡膠片沖切出JISl號啞鈴狀,製得試驗片。然後,依循JIS K 6259,將前述試驗片在已施以拉伸應變80±2%的狀態下投入至臭氧濃度200±20pphm、溫度40℃的臭氧槽內。在從前述投入算起672小時後,目視觀察前述試驗片中有無發生龜裂,將無龜裂者評為「○(非常好)」,將有龜裂者評為「×(不良)」。 <Ozone Resistance> Using each of the obtained rubber compositions, press molding (vulcanization) was carried out under the conditions of 150° C.×20 minutes to obtain rubber sheets with a thickness of 2 mm. From this rubber sheet, a JIS1 number dumbbell shape was punched out to prepare a test piece. Then, according to JIS K 6259, the aforementioned test piece was put into an ozone tank with an ozone concentration of 200±20 pphm and a temperature of 40° C. in a state where a tensile strain of 80±2% was applied. After 672 hours from the introduction, the presence or absence of cracks in the test piece was visually observed, and those without cracks were rated as "○ (very good)", and those with cracks were rated as "× (poor)".

[表1]

Figure 02_image001
[Table 1]
Figure 02_image001

[表2]

Figure 02_image003
[Table 2]
Figure 02_image003

由前述表1之結果可知,實施例之橡膠組成物可發揮因交聯而展現高黏接性並且低溫性、拉伸強度(耐久性)、耐臭氧性(耐候性)優異之性能,所以作為橡膠支撐體側壁用橡膠組成物係優異。 因此,判斷實施例之橡膠組成物作為如圖1所示之橋樑用途、建築物用途之隔震支撐體之側面材之材料係優異。 As can be seen from the results in Table 1 above, the rubber composition of the example can exhibit high adhesiveness due to crosslinking and excellent performance at low temperature, tensile strength (durability), and ozone resistance (weather resistance). The rubber composition system for the side wall of the rubber support body is excellent. Therefore, it is judged that the rubber composition of the example is excellent as a material for the side material of the seismic isolation support body for bridge use and building use as shown in FIG. 1 .

相對於此,根據前述表2之結果,比較例1之橡膠組成物由於其聚合物成分僅為天然橡膠,所以得到和實施例相比耐臭氧性(耐候性)較差的結果。比較例2之橡膠組成物由於其EPDM之二烯含量較少,所以得到和實施例相比黏接性較差的結果。比較例3之橡膠組成物由於其EPDM之乙烯含量較多,所以得到和實施例相比低溫性較差的結果。比較例4之橡膠組成物由於使用和液狀橡膠相比分子量更低(分子量小於1000)的軟化劑,所以得到和實施例相比拉伸強度較差的結果。比較例5之橡膠組成物由於不含液狀橡膠且EPDM之比率較多,所以得到和實施例相比拉伸強度、低溫性、黏接性較差的結果。On the other hand, according to the results in Table 2, the rubber composition of Comparative Example 1 had inferior ozone resistance (weather resistance) compared to Examples because the polymer component was only natural rubber. The rubber composition of Comparative Example 2 has poorer adhesiveness than that of Examples because the EPDM has less diene content. The rubber composition of Comparative Example 3 has poorer low-temperature performance than that of Examples because the EPDM has a higher ethylene content. The rubber composition of Comparative Example 4 used a softener with a lower molecular weight (molecular weight less than 1000) than that of liquid rubber, so the tensile strength was inferior to that of Examples. Since the rubber composition of Comparative Example 5 does not contain liquid rubber and has a large ratio of EPDM, the results of tensile strength, low-temperature properties, and adhesiveness are inferior to those of Examples.

前述實施例中已呈現本發明之具體形態,但前述實施例僅為示例,不作限定性解釋。對於發明所屬技術領域中具有通常知識者而言顯而易見的各種變形,亦包含於本發明之範圍內。 [產業利用性] The specific forms of the present invention have been presented in the foregoing embodiments, but the foregoing embodiments are only examples and are not interpreted as limiting. Various modifications that are obvious to those skilled in the art to which the invention pertains are also included in the scope of the present invention. [Industrial Utilization]

本發明之橡膠支撐體側壁用橡膠組成物係專門用來形成具有防振特性及隔震特性之橡膠支撐體之側壁的橡膠組成物。而且,本橡膠組成物宜作為橋樑用支撐體、建築物用支撐體之類的大型支撐體之側壁之材料使用,除此以外,也可使用於汽車用制震材、洗衣機等一般家電製品之制震阻尼器等。The rubber composition for the side wall of the rubber support body of the present invention is a rubber composition specially used to form the side wall of the rubber support body with anti-vibration and shock-isolation properties. Moreover, this rubber composition is suitable for use as a material for the side walls of large supports such as bridge supports and building supports. In addition, it can also be used as vibration materials for automobiles, washing machines and other general home appliances. Shock dampers, etc.

1:硬質板 2:橡膠層 3:上部安裝板 4:下部安裝板 5:側面材 1: hard board 2: rubber layer 3: Upper mounting plate 4: Lower mounting plate 5: side material

[圖1]係顯示隔震支撐體之一例的剖面圖。[Fig. 1] is a cross-sectional view showing an example of a seismic isolation support.

1:硬質板 1: hard board

2:橡膠層 2: rubber layer

3:上部安裝板 3: Upper mounting plate

4:下部安裝板 4: Lower mounting plate

5:側面材 5: side material

Claims (4)

一種橡膠支撐體側壁用橡膠組成物,以下列(A)~(C)作為聚合物成分; (A)以天然橡膠及異戊二烯橡膠中之至少一者作為主成分的二烯系橡膠;惟,不包含乙烯-丙烯-二烯三元共聚物及液狀橡膠; (B)二烯含量為10質量%以上且乙烯含量為55質量%以下的乙烯-丙烯-二烯三元共聚物; (C)分子量為1000~60000的液狀橡膠。 A rubber composition for the side wall of a rubber support body, using the following (A) to (C) as polymer components; (A) Diene rubber mainly composed of at least one of natural rubber and isoprene rubber; however, ethylene-propylene-diene terpolymer and liquid rubber are not included; (B) an ethylene-propylene-diene terpolymer with a diene content of 10% by mass or more and an ethylene content of 55% by mass or less; (C) Liquid rubber having a molecular weight of 1,000 to 60,000. 如請求項1之橡膠支撐體側壁用橡膠組成物,其中,該(A)與(B)按質量比計,為(A)/(B)=50/50~90/10之比例。The rubber composition for the side wall of a rubber support according to claim 1, wherein (A) and (B) are in a ratio of (A)/(B)=50/50 to 90/10 in terms of mass ratio. 如請求項1或2之橡膠支撐體側壁用橡膠組成物,其中,該(C)相對於該(A)與(B)之合計量100質量份,為5~30質量份之比例。The rubber composition for a rubber support side wall according to claim 1 or 2, wherein the ratio of (C) is 5 to 30 parts by mass relative to 100 parts by mass of the total amount of (A) and (B). 一種橡膠支撐體,係將橡膠與硬質板交替地疊層而得, 該橡膠支撐體具有由被覆橡膠以包圍其外側面的方式所構成之側面材,且 該被覆橡膠由如請求項1至3中任一項之橡膠支撐體側壁用橡膠組成物的交聯體構成。 A rubber support body obtained by laminating rubber and hard boards alternately, The rubber supporting body has a side material covered with rubber to surround its outer side, and The covering rubber is composed of a cross-linked body of the rubber composition for the side wall of the rubber support according to any one of claims 1 to 3.
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