TW202311181A - Glass fiber manufacturing apparatus and glass fiber manufacturing method - Google Patents
Glass fiber manufacturing apparatus and glass fiber manufacturing method Download PDFInfo
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- TW202311181A TW202311181A TW111131931A TW111131931A TW202311181A TW 202311181 A TW202311181 A TW 202311181A TW 111131931 A TW111131931 A TW 111131931A TW 111131931 A TW111131931 A TW 111131931A TW 202311181 A TW202311181 A TW 202311181A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/08—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
- C03B37/09—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates electrically heated
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
本發明是關於一種玻璃纖維的製造裝置及玻璃纖維的製造方法。The invention relates to a glass fiber manufacturing device and a glass fiber manufacturing method.
如專利文獻1所述,玻璃纖維的製造可使用具備進料器及襯套的製造裝置,其中進料器使熔融玻璃流通,襯套配置於進料器的下方,並具有供熔融玻璃流出的多個噴嘴。像這種玻璃纖維的製造裝置中,能夠藉由使熔融玻璃從襯套的各噴嘴流出,從而成形複數條玻璃絲。As described in
先前技術文獻 專利文獻 專利文獻1:日本特開2012-091954號公報 prior art literature patent documents Patent Document 1: Japanese Patent Laid-Open No. 2012-091954
發明所欲解決之課題 上述以往的玻璃纖維的製造裝置中,當從進料器供應至襯套的熔融玻璃的溫度較低時,需要通電使襯套發熱藉此加熱熔融玻璃。然而,此時可能因為襯套内的熔融玻璃加熱不夠充分,或者通電造成襯套的噴嘴的溫度過度上升,故存在玻璃絲的成形不穩定的風險。 The problem to be solved by the invention In the conventional glass fiber manufacturing apparatus described above, when the temperature of the molten glass supplied from the feeder to the bush is low, it is necessary to heat the bush by energizing the bush to heat the molten glass. However, at this time, the molten glass in the bushing may be insufficiently heated, or the temperature of the nozzle of the bushing may rise excessively due to energization, so there is a risk that the molding of the glass strand may become unstable.
本發明的目的在於提供一種玻璃纖維的製造裝置及玻璃纖維的製造方法,其可穩定地成形玻璃絲。An object of the present invention is to provide a glass fiber manufacturing apparatus and a glass fiber manufacturing method capable of stably forming glass filaments.
用以解決課題之手段 解決上述課題的玻璃纖維的製造裝置,其具備進料器、襯套、及發熱構件;上述進料器使熔融玻璃流通;上述襯套配置於上述進料器的下方,並具有供上述熔融玻璃流出的多個噴嘴;上述發熱構件藉由通電發熱;上述發熱構件具有發熱部,其配置於上述進料器與上述襯套之間中的上述熔融玻璃的流路。 means to solve problems A glass fiber manufacturing device that solves the above-mentioned problems, comprising a feeder, a bushing, and a heat generating member; the feeder circulates molten glass; the bushing is disposed below the feeder, and has a A plurality of nozzles flowing out; the heating member generates heat by energization; the heating member has a heating portion arranged in the flow path of the molten glass between the feeder and the bushing.
上述玻璃纖維的製造裝置亦可為:上述發熱構件的上述發熱部是由板材構成,其是以橫跨上述熔融玻璃的流路的方式設置。上述發熱構件的上述發熱部亦可具有貫通孔,其使上述熔融玻璃流通。In the manufacturing apparatus of the said glass fiber, the said heat generating part of the said heat generating member may consist of a plate material, and may be installed so that it may straddle the flow path of the said molten glass. The said heat generating part of the said heat generating member may have a through-hole through which the said molten glass flows.
上述玻璃纖維的製造裝置亦可為:上述發熱構件的上述發熱部具有多個上述貫通孔,其是以形成開口率不同的多個流通部的方式設置。In the manufacturing apparatus of the said glass fiber, the said heat generating part of the said heat generating member may have a plurality of said through-holes, and it may be provided so that it may form the some flow part which differs in aperture ratio.
上述玻璃纖維的製造裝置亦可為:上述發熱構件包含第1發熱構件及第2發熱構件;上述第2發熱構件配置於上述第1發熱構件的下游側,並與上述第1發熱構件分離。The glass fiber manufacturing apparatus may be: the heat generating member includes a first heat generating member and a second heat generating member; the second heat generating member is arranged downstream of the first heat generating member and is separated from the first heat generating member.
上述玻璃纖維的製造裝置亦可為:上述發熱構件包含第1發熱構件及第2發熱構件;上述第2發熱構件配置於上述第1發熱構件的下游側,並與上述第1發熱構件分離;上述第1發熱構件的上述發熱部與上述第2發熱構件的上述發熱部是由板材構成,其是以橫跨上述熔融玻璃的流路的方式設置;上述第1發熱構件的上述發熱部與上述第2發熱構件的上述發熱部具有貫通孔,其使上述熔融玻璃流通。The manufacturing apparatus of the above-mentioned glass fiber may also be: the above-mentioned heating element includes a first heating element and a second heating element; the second heating element is arranged on the downstream side of the first heating element and is separated from the first heating element; The above-mentioned heating part of the first heating member and the above-mentioned heating part of the second heating member are composed of plate materials, which are arranged across the flow path of the above-mentioned molten glass; 2. The heat generating part of the heat generating member has a through hole through which the molten glass flows.
上述玻璃纖維的製造裝置亦可為:上述第1發熱構件與上述第2發熱構件各自具有開口率不同的多個流通部;上述第1發熱構件的上述流通部與上述第2發熱構件的上述流通部是配置為:沿著上述熔融玻璃的流動方向彼此的開口率不同。The glass fiber manufacturing apparatus may be: the first heat generating member and the second heat generating member each have a plurality of circulation parts with different aperture ratios; The portions are arranged such that the opening ratios are different from each other along the flow direction of the molten glass.
上述玻璃纖維的製造裝置亦可為:上述發熱構件與上述襯套是分離配置。In the manufacturing apparatus of the said glass fiber, the said heat generating member and the said bushing may be arrange|positioned separately.
上述玻璃纖維的製造裝置亦可為:進而具備絶緣構件,其配置於上述發熱構件與上述襯套之間。The manufacturing apparatus of the said glass fiber may further be equipped with the insulating member arrange|positioned between the said heat generating member and the said bushing.
解決上述課題的玻璃纖維的製造方法,其具備使用玻璃纖維的製造裝置來成形玻璃絲的成形步驟;上述玻璃纖維的製造裝置具備進料器、襯套、及發熱構件;上述進料器使熔融玻璃流通;上述襯套配置於上述進料器的下方,並具有供上述熔融玻璃流出的多個噴嘴;上述發熱構件藉由通電發熱;上述發熱構件具有發熱部,其配置於上述進料器與上述襯套之間中的上述熔融玻璃的流路;上述成形步驟中,藉由上述發熱構件來加熱上述熔融玻璃。A glass fiber manufacturing method that solves the above-mentioned problems, comprising a forming step of forming glass filaments using a glass fiber manufacturing device; the glass fiber manufacturing device includes a feeder, a bushing, and a heat generating member; Circulation; the above-mentioned bushing is arranged under the above-mentioned feeder, and has a plurality of nozzles for the above-mentioned molten glass to flow out; the above-mentioned heating element generates heat by energizing; the above-mentioned heating element has a heating part, which is arranged between the above-mentioned feeder and the above-mentioned The flow path of the above-mentioned molten glass between the bushes; in the above-mentioned forming step, the above-mentioned molten glass is heated by the above-mentioned heat generating member.
發明功效 根據本發明可穩定地成形玻璃絲。 Invention effect According to the present invention, glass filaments can be stably formed.
(第1實施方式) 以下針對玻璃纖維的製造裝置及玻璃纖維的製造方法之第1實施方式參照圖示進行說明。其中,圖示中為了方便說明有時會將構成的一部分誇大或簡化表示。此外,關於各部分的尺寸比率亦有時會與實際的情況不同。 (first embodiment) Hereinafter, a first embodiment of a glass fiber manufacturing apparatus and a glass fiber manufacturing method will be described with reference to the drawings. However, in the illustrations, a part of the configuration may be exaggerated or simplified for the convenience of explanation. Moreover, the dimension ratio about each part may differ from an actual thing.
如圖1所示,玻璃纖維的製造裝置11具備使熔融玻璃MG流通的進料器12及配置於進料器12的下方的襯套13。玻璃纖維的製造裝置11具備藉由通電發熱的發熱構件14。本實施方式的玻璃纖維的製造裝置11具備絶緣構件15,其配置於發熱構件14與襯套13之間。As shown in FIG. 1 , the
<進料器12>
玻璃纖維的製造裝置11的進料器12供應由圖示省略的玻璃熔爐所製得的熔融玻璃MG。進料器12是由耐火壁構成。構成耐火壁的耐火物可列舉例如電鑄磚、緻密燒結磚等。電鑄磚可列舉例如氧化鋯系電鑄磚、氧化鋁系電鑄磚、氧化鋁・氧化鋯系電鑄磚、氧化鋁・氧化鋯・氧化矽系電鑄磚等。緻密燒結磚可舉出緻密鋯石磚、緻密鉻磚等。
<
進料器12具備流動塊12a,其形成使熔融玻璃MG流下的流路。流動塊12a也是由耐火物構成。The
熔融玻璃MG的玻璃可列舉例如E玻璃(鹼含量2%以下的玻璃)、D玻璃(低電容率玻璃)、AR玻璃(耐鹼性玻璃)、C玻璃(耐酸性的玻璃)、M玻璃(高彈性率的玻璃)、S玻璃(高強度、高彈性率的玻璃)、T玻璃(高強度、高彈性率的玻璃)、H玻璃(高電容率的玻璃)、NE玻璃(低電容率的玻璃)。玻璃的密度例如為2.0~3.0g/cm 3。 Examples of glass for molten glass MG include E glass (glass with an alkali content of 2% or less), D glass (low permittivity glass), AR glass (alkali-resistant glass), C glass (acid-resistant glass), M glass ( Glass with high elastic modulus), S glass (glass with high strength and high elastic modulus), T glass (glass with high strength and high elastic modulus), H glass (glass with high permittivity), NE glass (glass with low permittivity Glass). The density of glass is, for example, 2.0 to 3.0 g/cm 3 .
<襯套13>
玻璃纖維的製造裝置11的襯套13具有供熔融玻璃MG流出的多個噴嘴N。藉由襯套13的各噴嘴N可成形玻璃絲GF。
<Bushing 13>
The bushing 13 of the
襯套13具備供應熔融玻璃MG的襯套主體13a及設置於襯套主體13a的底部的底板13b。襯套主體13a的上部具有供應口,其將熔融玻璃MG從進料器12進行供應。襯套13例如藉由支撐構件S而被進料器12所支撐。The
本實施方式的玻璃纖維的製造裝置11具備襯套塊16,其配置於進料器12的流動塊12a的下側。襯套塊16形成進料器12與襯套13之間的熔融玻璃MG的流路。經過襯套塊16所形成的流路流下的熔融玻璃MG會供應至襯套主體13a。襯套塊16例如是由上述非導電性的耐火物構成。The glass
襯套主體13a亦可具有抑制雜質堆積在底板13b上的篩網、或通電用的端子等。The liner
底板13b設有多個噴嘴N。襯套13中的噴嘴孔的數量較佳為100個以上10000個以下的範圍内。襯套13的各噴嘴N中的噴嘴孔的形狀可列舉例如圓形狀、具有長徑與短徑的扁平形狀等。The
襯套主體13a、底板13b、及噴嘴N的材料可列舉例如貴金屬或貴金屬合金。貴金屬為金、銀、鉑、鈀、銠、銥、釕或鋨。從提升耐久性的觀點而言,襯套主體13a、底板13b、及噴嘴N的材料較佳為鉑或鉑合金。鉑合金可列舉例如鉑銠合金。As for the material of the bush
<發熱構件14>
玻璃纖維的製造裝置11的發熱構件14具有發熱部14a,其配置於進料器12與襯套13之間中的熔融玻璃MG的流路。發熱構件14具有與發熱部14a連接的通電用的端子14b。發熱構件14與襯套13是分離配置。具體而言,發熱構件14是以不與襯套13接觸的方式配置。
<
發熱構件14的發熱部14a是由板材構成,其是以橫跨熔融玻璃MG的流路的方式設置。發熱部14a具有至少1個貫通孔TH,其使熔融玻璃MG流通。本實施方式中,發熱部14a具有多個貫通孔TH,其是以形成開口率不同的多個流通部的方式設置。The
如圖2所示,本實施方式的發熱部14a具有2個第1流通部A1、2個第2流通部A2、及1個第3流通部A3。該等流通部中,第3流通部A3被包夾在2個第2流通部A2之間,第3流通部A3及2個第2流通部A2被包夾在2個第1流通部A1之間。As shown in FIG. 2, the
當第1流通部A1的開口率設為RA1[%]、第2流通部A2的開口率設為RA2[%]、第3流通部A3的開口率設為RA3[%]時,可為滿足RA1<RA3<RA2的關係。第1流通部A1的開口率RA1例如為1%以上20%以下的範圍内。第2流通部A2的開口率RA2例如為大於60%且90%以下的範圍内。第3流通部A3的開口率RA3例如為大於20%且60%以下的範圍内。When the opening ratio of the first circulation part A1 is RA1 [%], the opening ratio of the second circulation part A2 is RA2 [%], and the opening ratio of the third circulation part A3 is RA3 [%], it can satisfy The relationship of RA1<RA3<RA2. The aperture ratio RA1 of the first flow portion A1 is, for example, within a range of not less than 1% and not more than 20%. The aperture ratio RA2 of the second passage portion A2 is, for example, within a range of more than 60% and not more than 90%. The opening ratio RA3 of the third passage portion A3 is, for example, within a range of more than 20% and not more than 60%.
發熱部14a的貫通孔TH的形狀可列舉例如圓形狀、橢圓形狀、多角形狀、狹縫狀等。The shape of the through-hole TH of the
端子14b分別與發熱部14a的兩側部連接。如圖1所示,一對端子14b與電源17連接。The
發熱構件14的材料只要是可作為電阻發熱體的材料則無特別限定,可列舉例如金屬、陶瓷等。金屬可舉出鉬、鉑、鉑合金等。鉑合金可列舉例如鉑銠合金。The material of the
<絶緣構件15>
如圖1及圖3所示,玻璃纖維的製造裝置11的絶緣構件15會將發熱構件14與襯套13之間進行電性絶緣。如圖3所示,絶緣構件15的整體形狀例如為框狀,並具有上下貫通的流通孔15a。絶緣構件15的材料可列舉例如耐火物等。其中,絶緣構件15可為單層結構,亦可為多層結構。
<
<上述以外的構成>
玻璃纖維的製造裝置11具備圖示省略的塗布器及集束器。塗布器會對從襯套13拉出的複數條玻璃絲GF塗布液體狀的集束劑。集束器會將塗布有集束劑的複數條玻璃絲GF加以集束。藉由複數條玻璃絲GF被集束器集束從而獲得玻璃股線。藉由卷取裝置卷取玻璃股線,從而獲得捲繞有玻璃股線的絲餅。
<Constitution other than the above>
The
<玻璃纖維的製造方法> 接著同時說明玻璃纖維的製造方法及其主要作用。 <Manufacturing method of glass fiber> Next, the manufacturing method of glass fiber and its main functions will be explained simultaneously.
玻璃纖維的製造方法具備成形步驟,其使用玻璃纖維的製造裝置11來成形玻璃絲GF。成形步驟中,熔融玻璃MG是從進料器12供應至襯套13。從進料器12通往襯套13之熔融玻璃MG的流路及襯套13的襯套主體13a的内部供熔融玻璃MG填充。成形步驟中,藉由襯套13所供應的熔融玻璃MG從襯套13的噴嘴N流出從而成形出玻璃絲GF。The manufacturing method of glass fiber is equipped with the shaping|molding process which shapes glass fiber GF using the
玻璃纖維的製造裝置11具備上述發熱構件14。根據該構成,當從進料器12流下的熔融玻璃MG的溫度較低時,能夠藉由配置於進料器12與襯套13之間的流路的發熱構件14的發熱部14a來加熱熔融玻璃MG。以此方式,能夠將被升溫至既定的溫度的熔融玻璃MG供應至襯套13。因此,能夠使熔融玻璃MG從襯套13的噴嘴N穩定地流出。The
此外,由於能夠藉由發熱構件14的發熱部14a來加熱熔融玻璃MG,故可有目的地降低進料器12中流通的熔融玻璃MG的溫度。因此,可抑制進料器12因高溫的熔融玻璃MG而導致劣化。此外,例如當有需要抑制噴嘴N的溫度過度上升等而限制對襯套13通電使其發熱時,仍可將襯套13内的熔融玻璃MG的溫度設為適當的溫度。此外,由於例如可輕易地將流入襯套13的熔融玻璃MG設定對應玻璃的種類的溫度,故亦可輕易地對應各式各樣種類的玻璃纖維的製造。Moreover, since molten-glass MG can be heated by the heat-generating
藉由將上述成形步驟所獲得的玻璃絲GF進行集束從而可獲得玻璃股線。玻璃股線能夠利用作為例如被裁切成特定長度的切股氈( chopped strand)。此外,玻璃股線能夠利用作為研磨纖維、粗紗、紗線、墊子、布、膠帶或組布等。玻璃股線的用途可列舉例如車輛用途、電子材料用途、建材用途、土木用途、航空器關連用途、造船用途、物流用途、產業機械用途、及日用品用途。Glass strands can be obtained by bundling the glass filaments GF obtained in the above forming steps. Glass strands can be utilized as, for example, chopped strands cut to specific lengths. In addition, the glass strands can be utilized as abrasive fibers, rovings, yarns, mats, cloths, tapes, or fabrics, among others. Applications of the glass strands include, for example, vehicle applications, electronic material applications, building material applications, civil engineering applications, aircraft-related applications, shipbuilding applications, logistics applications, industrial machinery applications, and daily necessities applications.
<作用及效果> 接著針對第1實施方式的作用及效果進行說明。 <Function and Effect> Next, operations and effects of the first embodiment will be described.
(1-1)玻璃纖維的製造裝置11具備進料器12、襯套13、及發熱構件14;進料器12使熔融玻璃MG流通;襯套13配置於進料器12的下方,並具有供熔融玻璃MG流出的多個噴嘴N;發熱構件14藉由通電發熱。發熱構件14具有發熱部14a,其配置於進料器12與襯套13之間中的熔融玻璃MG的流路。(1-1) The
根據該構成,如上所述能夠使熔融玻璃MG從襯套13的噴嘴N穩定地流出。因此,可穩定地成形玻璃絲GF。According to this structure, molten glass MG can be stably flowed out from the nozzle N of the
(1-2)玻璃纖維的製造裝置11中的發熱構件14的發熱部14a是由板材構成,其是以橫跨熔融玻璃MG的流路的方式設置。發熱構件14的發熱部14a具有貫通孔TH,其使熔融玻璃MG流通。此時,由於能夠增加發熱構件14的發熱部14a與熔融玻璃MG之間的接觸面積,故例如可有效地加熱熔融玻璃MG,或提升熔融玻璃MG的溫度的均勻性。(1-2) The
(1-3)玻璃纖維的製造裝置11中的發熱構件14的發熱部14a具有多個貫通孔TH,其是以形成開口率不同的多個流通部的方式設置。此時,可使熔融玻璃MG的流動複雜化。以此方式,例如可提升熔融玻璃MG的溫度的均勻性。(1-3) The
(1-4)玻璃纖維的製造裝置11中,發熱構件14與襯套13是分離配置。根據該構成,例如在對襯套13與發熱構件14之兩者加熱的情形可各別地控制兩者的溫度。(1-4) In the
(1-5)玻璃纖維的製造裝置11進而具備絶緣構件15,其配置於發熱構件14與襯套13之間。此時,例如可通過提升對發熱構件14的通電效率藉此使發熱部14a有效地發熱。此外,例如可通過抑制發熱構件14與襯套13的熔接藉此使發熱構件14或襯套13的更換較容易。(1-5) The glass
(第2實施方式)
針對玻璃纖維的製造裝置11及玻璃纖維的製造方法之第2實施方式以與第1實施方式不同的點為中心進行說明。
(Second embodiment)
About 2nd Embodiment of the
如圖4所示,第2實施方式的玻璃纖維的製造裝置11具備第1發熱構件18及第2發熱構件19,其中第2發熱構件19配置於第1發熱構件18的下游側,並與第1發熱構件18分離。第1發熱構件18具有發熱部18a及與發熱部18a連接的通電用的端子18b,其中發熱部18a配置於進料器12與襯套13之間中的熔融玻璃MG的流路。由於第1發熱構件18具有與第1實施方式的發熱構件14相同構成,故省略其說明。As shown in FIG. 4, the
如圖5所示,第2發熱構件19具有發熱部19a及端子19b,其中發熱部19a配置於進料器12與襯套13之間中的熔融玻璃MG的流路,端子19b用以與發熱部19a連接通電。第2發熱構件19的發熱部19a是由板材構成,其是以橫跨熔融玻璃MG的流路的方式設置。第2發熱構件19的發熱部19a具有至少1個貫通孔TH,其使熔融玻璃MG流通。本實施方式中,第2發熱構件19的發熱部19a具有多個貫通孔TH,其是以形成開口率不同的多個流通部的方式設置。As shown in FIG. 5, the second
第2發熱構件19的發熱部19a具有2個第1流通部B1、2個第2流通部B2、及1個第3流通部B3。該等流通部中,第3流通部B3被包夾在2個第2流通部B2之間,第3流通部B3及2個第2流通部B2被包夾在2個第1流通部B1之間。The
第2發熱構件19的第1流通部B1是配置於第1發熱構件18的第1流通部A1的下游側。第2發熱構件19的第2流通部B2是配置於第1發熱構件18的第2流通部A2的下游側。第2發熱構件19的第3流通部B3是配置於第1發熱構件18的第3流通部A3的下游側。The first circulation portion B1 of the second
第2發熱構件19中的第1流通部B1的開口率與第1發熱構件18中的第1流通部A1的開口率不同。第2發熱構件19中的第2流通部B2的開口率與第1發熱構件18中的第2流通部A2的開口率不同。第2發熱構件19中的第3流通部B3的開口率與第1發熱構件18中的第3流通部A3的開口率不同。如此一來,第1發熱構件18的流通部與第2發熱構件19的流通部是配置為:沿著熔融玻璃MG的流動方向彼此的開口率不同。The aperture ratio of the first flow portion B1 in the second
詳細而言,第2發熱構件19中的第1流通部B1的開口率大於第1發熱構件18中的第1流通部A1的開口率。第2發熱構件19中的第2流通部B2的開口率小於第1發熱構件18中的第2流通部A2的開口率。第2發熱構件19中的第3流通部B3的開口率大於第1發熱構件18中的第3流通部A3的開口率。Specifically, the aperture ratio of the first circulation portion B1 in the second
第2發熱構件19中,當第1流通部B1的開口率設為RB1[%]、第2流通部B2的開口率設為RB2[%]、第3流通部B3的開口率設為RB3[%]時,可為滿足RB2<RB1<RB3的關係。第1流通部B1的開口率RB1例如為大於20%且60%以下的範圍内。第2流通部B2的開口率RB2例如為1%以上20%以下的範圍内。第3流通部B3的開口率RB3例如為大於60%且90%以下的範圍内。In the second
玻璃纖維的製造裝置11具備襯套塊16,其配置於第1發熱構件18與第2發熱構件19之間。該襯套塊16會將第1發熱構件18與第2發熱構件19之間進行電性絶緣。第2發熱構件19與襯套13之間配置有絶緣構件15。The
接著針對第2實施方式的作用及效果進行說明。Next, operations and effects of the second embodiment will be described.
(2-1)玻璃纖維的製造裝置11中的發熱構件包含第1發熱構件18及第2發熱構件19;第2發熱構件19配置於第1發熱構件18的下游側,並與第1發熱構件18分離。(2-1) The heat-generating components in the
此時,可藉由第1發熱構件18的發熱部18a及第2發熱構件19的發熱部19a從而在進料器12與襯套13之間的流路中對熔融玻璃MG進而升溫。以此方式,即使是當從進料器12流下的熔融玻璃MG的溫度非常低的情形,也能夠將被升溫至既定的溫度的熔融玻璃MG供應至襯套13。因此,能夠使熔融玻璃MG從襯套13的噴嘴N穩定地流出。因此,可穩定地成形玻璃絲GF。At this time, the temperature of molten glass MG can be further raised in the flow path between the
(2-2)玻璃纖維的製造裝置11中的第1發熱構件18的發熱部18a與第2發熱構件19的發熱部19a是由板材構成,其是以橫跨熔融玻璃MG的流路的方式設置。第1發熱構件18的發熱部18a與第2發熱構件19的發熱部19a具有貫通孔TH,其使熔融玻璃MG流通。(2-2) The heat generating part 18a of the first
此時,能夠增加第1發熱構件18的發熱部18a與熔融玻璃MG之間的接觸面積及第2發熱構件19的發熱部19a與熔融玻璃MG之間的接觸面積。因此,例如可有效地加熱熔融玻璃MG,或提升熔融玻璃MG的溫度的均勻性。At this time, the contact area of the heat generation part 18a of the 1st
(2-3)第1發熱構件18與第2發熱構件19各自具有開口率不同的多個流通部。第1發熱構件18的流通部與第2發熱構件19的流通部是配置為:沿著熔融玻璃MG的流動方向彼此的開口率不同。此時,可使熔融玻璃MG的流動更加複雜化。以此方式,例如可進而提升熔融玻璃MG的溫度的均勻性。(2-3) The first
(變更例) 本實施方式亦可以如下方式變更實施。本實施方式及以下的變更例能夠在技術上不矛盾的範圍內互相組合實施。 (Modification example) This embodiment can also be modified and implemented in the following ways. The present embodiment and the following modified examples can be implemented in combination with each other within a range that does not contradict each other technically.
・亦可將第1實施方式的發熱構件14變更為圖6所示的發熱構件20。圖6所示的發熱構件20具備不具有貫通孔TH的板狀的發熱部20a及與發熱部20a連接的通電用的端子20b。圖6的二點鏈線的内側的區域為熔融玻璃MG的流路FP,熔融玻璃MG是以環繞發熱部20a的方式流下。・The
・亦可將第2實施方式的第1發熱構件18及第2發熱構件19中至少一者的發熱構件變更為例如圖6所示的發熱構件20。・At least one of the first
・亦可將圖6所示的發熱構件20的發熱部20a的形狀變更為例如柱狀或筒狀。・The shape of the
・第1實施方式的發熱構件14的發熱部14a具有開口率不同的多個流通部,亦可將該發熱部14a變更為具有一定的開口率的發熱部。亦可將第2實施方式的第1發熱構件18的發熱部18a及第2發熱構件19的發熱部19a中至少一者的發熱部變更為具有一定的開口率的發熱部。・The
・第1實施方式的發熱構件14的發熱部14a中,開口率不同的流通部的數量可為2,亦可為4以上。- In the
・第2實施方式的第1發熱構件18的發熱部18a及第2發熱構件19的發熱部19a中,開口率不同的流通部的數量可為2,亦可為4以上。・In the heat generating portion 18a of the first
・第2實施方式中亦可將例如第2發熱構件19變更為與第1發熱構件18相同構成的發熱構件。此外,亦可將例如第1發熱構件18變更為與第2發熱構件19相同構成的發熱構件。詳細而言,第2實施方式中亦可將第1發熱構件18與第2發熱構件19變更為:以沿著熔融玻璃MG的流動方向彼此的開口率相同的方式配置的發熱構件。- In the second embodiment, for example, the second
・第2實施方式的玻璃纖維的製造裝置11中亦可進而在第1發熱構件18與第2發熱構件19之間或進料器12與第1發熱構件18之間具備發熱構件。詳細而言,玻璃纖維的製造裝置11的發熱構件的數量亦可為3以上。- The glass
・第1實施方式的玻璃纖維的製造裝置11中亦可配置為發熱構件14與襯套13接觸。第2實施方式的玻璃纖維的製造裝置11中亦可配置為第2發熱構件19與襯套13接觸。- In the
・各實施方式的玻璃纖維的製造裝置11中亦可省略絶緣構件15。- In the glass
11:玻璃纖維的製造裝置
12:進料器
13:襯套
14、20:發熱構件
14a、18a、19a、20a:發熱部
15:絶緣構件
18:第1發熱構件
A1:第1流通部
A2:第2流通部
A3:第3流通部
19:第2發熱構件
B1:第1流通部
B2:第2流通部
B3:第3流通部
GF:玻璃絲
MG:熔融玻璃
N:噴嘴
TH:貫通孔
11: Glass fiber manufacturing equipment
12: Feeder
13:
圖1是表示第1實施方式中的玻璃纖維的製造裝置的剖面圖。 圖2是表示發熱構件的俯視圖。 圖3是表示絶緣構件的俯視圖。 圖4是表示第2實施方式中的玻璃纖維的製造裝置的剖面圖。 圖5是表示發熱構件的俯視圖。 圖6是表示變更例的發熱構件的俯視圖。 FIG. 1 is a cross-sectional view showing a glass fiber manufacturing apparatus in a first embodiment. Fig. 2 is a plan view showing a heat generating member. Fig. 3 is a plan view showing an insulating member. Fig. 4 is a cross-sectional view showing a glass fiber manufacturing apparatus in a second embodiment. Fig. 5 is a plan view showing a heat generating member. Fig. 6 is a plan view showing a heat generating member according to a modified example.
11:製造裝置 11: Manufacturing device
12:進料器 12: Feeder
13:襯套 13: Bushing
14:發熱構件 14: Heating component
14a:發熱部 14a: heating part
MG:熔融玻璃 MG: molten glass
N:噴嘴 N: Nozzle
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US3628930A (en) * | 1969-10-28 | 1971-12-21 | Johns Manville | Method and apparatus for preparing molten material into glass fibers |
JPH06127968A (en) * | 1992-10-16 | 1994-05-10 | Nippon Electric Glass Co Ltd | Glass fiber spinning furnace |
FR2870232B1 (en) * | 2004-05-14 | 2007-02-16 | Saint Gobain Vetrotex | DIE FOR THE MANUFACTURE OF FILAMENTS, IN PARTICULAR GLASS AND ITS FIBRAGE INSTALLATION |
JP5122855B2 (en) * | 2007-04-18 | 2013-01-16 | 田中貴金属工業株式会社 | Glass fiber production equipment |
DE102007061695A1 (en) * | 2007-12-19 | 2009-06-25 | Umicore Ag & Co. Kg | Apparatus for the shaping of melts of inorganic oxides or minerals with improved heating means |
JP5672951B2 (en) * | 2010-10-26 | 2015-02-18 | 日本電気硝子株式会社 | Bushing |
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