TW202315847A - Glass fiber manufacturing apparatus and glass fiber manufacturing method - Google Patents
Glass fiber manufacturing apparatus and glass fiber manufacturing method Download PDFInfo
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本發明是關於一種玻璃纖維的製造裝置及玻璃纖維的製造方法。The invention relates to a glass fiber manufacturing device and a glass fiber manufacturing method.
如專利文獻1所述,玻璃纖維的製造可使用具備進料器及襯套的製造裝置,其中進料器使熔融玻璃流通,襯套配置於進料器的下方,並具有供熔融玻璃流出的多個噴嘴。像這種玻璃纖維的製造裝置中,能夠藉由使熔融玻璃從襯套的各噴嘴流出,從而成形複數條玻璃絲。As described in Patent Document 1, glass fibers can be produced using a manufacturing device equipped with a feeder and a bushing, wherein the feeder flows molten glass, and the bushing is arranged below the feeder and has a hood for the molten glass to flow out. Multiple nozzles. In such a glass fiber manufacturing apparatus, a plurality of glass filaments can be formed by letting molten glass flow out from each nozzle of the bushing.
先前技術文獻 專利文獻 專利文獻1: 日本特開2012-091954號公報 prior art literature patent documents Patent Document 1: Japanese Patent Laid-Open No. 2012-091954
發明所欲解決之課題 上述以往的玻璃纖維的製造裝置的進料器具有底壁及設置於底壁的兩側的一對側壁。進料器的底壁具備流出部,其使熔融玻璃往下方流出。流出部具有耐火壁及被耐火壁包圍的流路。像這樣的流出部的耐火壁接觸到熔融玻璃而升溫時,有時會因為熱膨脹而破裂。因此流出部的耐火壁破裂所產生的比較小的碎片會流入襯套,故存在玻璃絲的成形不穩定的風險。 The problem to be solved by the invention The feeder of the above-mentioned conventional glass fiber manufacturing apparatus has a bottom wall and a pair of side walls provided on both sides of the bottom wall. The bottom wall of the feeder is equipped with an outflow part which makes molten glass flow out downward. The outflow part has a refractory wall and a flow path surrounded by the refractory wall. When the refractory wall of such an outflow part comes into contact with molten glass and heats up, it may crack due to thermal expansion. Therefore, relatively small fragments generated by the rupture of the refractory wall of the outflow part flow into the bushing, so there is a risk that the molding of the glass filaments becomes unstable.
本發明的目的在於提供一種玻璃纖維的製造裝置及玻璃纖維的製造方法,其可穩定地成形玻璃絲。An object of the present invention is to provide a glass fiber manufacturing apparatus and a glass fiber manufacturing method capable of stably forming glass filaments.
用以解決課題之手段 解決上述課題的玻璃纖維的製造裝置,其具備進料器及襯套;上述進料器使熔融玻璃流通;上述襯套配置於上述進料器的下方,並具有供上述熔融玻璃流出的多個噴嘴;上述進料器具有底壁及設置於上述底壁的兩側的一對側壁;上述進料器的上述底壁具備流出部,其使上述熔融玻璃往下方流出;上述流出部具有耐火壁及被上述耐火壁包圍的流路;上述耐火壁具有分割部,其於俯視下將上述耐火壁分割成多個耐火構件。根據該構成,當流出部的耐火壁熱膨脹時,能夠藉由構成流出部的多個耐火構件的相對移動,從而解放流出部的耐火壁的熱應力。如此一來,可抑制流出部的耐火壁發生破裂。 means to solve problems A glass fiber manufacturing apparatus that solves the above-mentioned problems, comprising a feeder and a liner; the feeder flows molten glass; The nozzle; the feeder has a bottom wall and a pair of side walls provided on both sides of the bottom wall; the bottom wall of the feeder has an outflow portion that allows the molten glass to flow downward; the outflow portion has a refractory wall And the flow path surrounded by the said refractory wall; The said refractory wall has a division part which divides the said refractory wall into several refractory members in planar view. According to this configuration, when the refractory wall of the outflow portion thermally expands, thermal stress on the refractory wall of the outflow portion can be relieved by relative movement of a plurality of refractory members constituting the outflow portion. In this way, cracking of the refractory wall of the outflow portion can be suppressed.
上述玻璃纖維的製造裝置亦可為:上述耐火壁的周緣部是由俯視下包含直線部的多個框部構成。根據該構成,例如能夠以簡單形狀的框部來構成耐火壁。As for the manufacturing apparatus of the said glass fiber, the peripheral part of the said refractory wall may be comprised from the several frame parts containing a linear part in planar view. According to this structure, a refractory wall can be comprised with the frame part of a simple shape, for example.
上述玻璃纖維的製造裝置亦可為:上述多個上述框部的至少一者具有一對上述分割部,其是以俯視下越往内側越接近的方式相鄰。根據該構成,當流出部的耐火壁熱膨脹時,能夠抑制一對分割部之間的耐火構件往流出部的內側相對移動。如此一來,例如可避免由於一對分割部之間的耐火構件的相對移動所導致的流出部的流路變窄的問題。As for the manufacturing apparatus of the said glass fiber, at least one of the said several said frame part may have a pair of said division|segmentation part, and it adjoins so that it may approach so that it may approach inward in planar view. According to this configuration, when the refractory wall of the outflow part thermally expands, it is possible to suppress the relative movement of the refractory member between the pair of divided parts to the inside of the outflow part. In this way, for example, the problem of narrowing of the flow path of the outflow portion due to relative movement of the refractory member between the pair of divided portions can be avoided.
上述玻璃纖維的製造裝置亦可為:上述多個上述框部的至少一者具有一對上述分割部,其是以側視下越往下側越接近的方式相鄰。根據該構成,當流出部的耐火壁熱膨脹時,能夠抑制一對分割部之間的耐火構件往流出部的下方相對移動。如此一來,能夠輕易地抑制一對分割部之間的耐火構件的脫落。As for the manufacturing apparatus of the said glass fiber, at least one of the said several said frame parts may have a pair of said division|segmentation part which adjoins so that it may approach toward the lower side in a side view. According to this structure, when the refractory wall of an outflow part thermally expands, it can suppress that the refractory member between a pair of division|segmentation part moves below an outflow part relatively. In this way, it is possible to easily suppress the fall-off of the refractory member between the pair of divided parts.
上述玻璃纖維的製造裝置亦可為:上述一對分割部的形狀為各自呈直線狀延伸的形狀,上述一對分割部形成的角度為5°以上90°以下的範圍内。當耐火壁在俯視下一對分割部形成的角度為5°以上時,能夠進而抑制耐火構件往流出部的內側相對移動。當耐火壁在側視下一對分割部形成的角度為5°以上時,能夠進而抑制耐火構件往下方相對移動。當耐火壁在俯視及側視下一對分割部形成的角度為90°以下時,例如可讓用以形成耐火壁的耐火物的加工變得容易。In the above-mentioned glass fiber manufacturing apparatus, the shape of the pair of split parts may extend linearly, and the angle formed by the pair of split parts may be in the range of 5° to 90°. When the angle formed by the refractory wall is 5° or more in plan view, the refractory member can be further suppressed from moving relative to the inner side of the outflow portion. When the angle formed by the pair of division parts in a side view of the refractory wall is 5° or more, it is possible to further suppress the relative movement of the refractory member downward. When the angle formed by the pair of split portions in plan view and side view of the refractory wall is 90° or less, for example, processing of the refractory for forming the refractory wall can be facilitated.
上述玻璃纖維的製造裝置亦可為:上述多個上述框部各自具有1個以上的上述分割部。根據該構成,能夠均衡地解放多個框部所產生的熱應力。如此一來,可進而抑制流出部的耐火壁發生破裂。As for the manufacturing apparatus of the said glass fiber, each of the said some frame part may have 1 or more said division parts. According to this configuration, thermal stress generated in the plurality of frame portions can be released in a balanced manner. In this way, cracking of the refractory wall of the outflow portion can be further suppressed.
上述玻璃纖維的製造裝置亦可為:上述耐火壁的上述耐火構件包含一對第1耐火構件及配置於上述一對第1耐火構件之間的第2耐火構件。根據該構成,能夠輕易地解放耐火壁所產生的熱應力。如此一來,可進而抑制流出部的耐火壁發生破裂。As for the manufacturing apparatus of the said glass fiber, the said refractory member of the said refractory wall may contain a pair of 1st refractory member and the 2nd refractory member arrange|positioned between the said pair of 1st refractory member. According to this structure, thermal stress which arises in a refractory wall can be released easily. In this way, cracking of the refractory wall of the outflow portion can be further suppressed.
上述玻璃纖維的製造裝置亦可為:上述第2耐火構件的上表面較一對上述第1耐火構件的上表面往上方突出。以此方式,例如能夠藉由第2耐火構件相對於一對第1耐火構件往上方相對移動,從而解放耐火壁的熱應力。In the manufacturing apparatus of the said glass fiber, the upper surface of the said 2nd refractory member may protrude upward rather than the upper surface of a pair of said 1st refractory member. In this manner, for example, the thermal stress on the refractory wall can be relieved by relatively moving the second refractory member upward relative to the pair of first refractory members.
上述玻璃纖維的製造裝置亦可為:進而具備下游側流路部,其將上述熔融玻璃從上述進料器供應至上述襯套;上述下游側流路部具有下游側耐火壁及被上述下游側耐火壁包圍的下游側流路;上述下游側耐火壁具有下游側分割部,其於俯視下將上述下游側耐火壁分割成多個下游側耐火構件。根據該構成,當下游側流路部的下游側耐火壁熱膨脹時,能夠藉由構成下游側流路部的多個下游側耐火構件的相對移動,從而解放下游側流路部的下游側耐火壁的熱應力。如此一來,可抑制下游側耐火壁發生破裂。The manufacturing apparatus of the above-mentioned glass fiber may further include a downstream side channel part which supplies the said molten glass from the said feeder to the said bushing; A downstream flow path surrounded by a refractory wall; the downstream refractory wall has a downstream dividing portion that divides the downstream refractory wall into a plurality of downstream refractory members in plan view. According to this configuration, when the downstream refractory wall of the downstream flow path portion thermally expands, the downstream refractory wall of the downstream flow path portion can be released by relative movement of the plurality of downstream refractory members constituting the downstream flow path portion. of thermal stress. In this way, cracking of the downstream side refractory wall can be suppressed.
解決上述課題的玻璃纖維的製造方法,其具備使用玻璃纖維的製造裝置來成形複數條玻璃絲的成形步驟;上述玻璃纖維的製造裝置具備進料器及襯套;上述進料器使熔融玻璃流通;上述襯套配置於上述進料器的下方,並具有供上述熔融玻璃流出的多個噴嘴;上述進料器具有底壁及設置於上述底壁的兩側的一對側壁;上述進料器的上述底壁具備流出部,其使上述熔融玻璃往下方流出;上述流出部具有耐火壁及被上述耐火壁包圍的流路;上述耐火壁具有分割部,其於俯視下將上述耐火壁分割成多個耐火構件。A glass fiber manufacturing method that solves the above-mentioned problems, comprising a forming step of forming a plurality of glass filaments using a glass fiber manufacturing device; the glass fiber manufacturing device includes a feeder and a bush; the feeder circulates molten glass; The above-mentioned bushing is arranged below the above-mentioned feeder, and has a plurality of nozzles for the above-mentioned molten glass to flow out; the above-mentioned feeder has a bottom wall and a pair of side walls arranged on both sides of the above-mentioned bottom wall; the above-mentioned feeder The bottom wall has an outflow portion that allows the molten glass to flow downward; the outflow portion has a refractory wall and a flow path surrounded by the refractory wall; a refractory component.
發明功效 根據本發明可穩定地成形玻璃絲。 Invention effect According to the present invention, glass filaments can be stably formed.
以下針對玻璃纖維的製造裝置及玻璃纖維的製造方法之一實施方式參照圖示進行說明。其中,圖示中為了方便說明有時會將構成的一部分誇大或簡化表示。此外,關於各部分的尺寸比率亦有時會與實際的情況不同。One embodiment of a glass fiber manufacturing apparatus and a glass fiber manufacturing method will be described below with reference to the drawings. However, in the illustrations, a part of the configuration may be exaggerated or simplified for the convenience of explanation. Moreover, the dimension ratio about each part may differ from an actual thing.
如圖1~圖3所示,玻璃纖維的製造裝置11具備使熔融玻璃MG流通的進料器12及配置於進料器12的下方的襯套13。本實施方式的玻璃纖維的製造裝置11進而具備下游側流路部14,其將熔融玻璃MG從進料器12供應至襯套13。As shown in FIGS. 1-3 , the
<進料器12>
玻璃纖維的製造裝置11的進料器12供應由圖示省略的玻璃熔爐所製得的熔融玻璃MG。
<
進料器12具有底壁W1及設置於底壁W1的兩側的一對側壁W2。進料器12亦可具有上壁W3,其配置成將上部的開口封閉。進料器12會沿著圖示中Y軸方向使熔融玻璃MG流通。The
進料器12是由耐火壁構成。構成耐火壁的耐火物可列舉例如電鑄磚、緻密燒結磚等。電鑄磚可列舉例如氧化鋯系電鑄磚、氧化鋁系電鑄磚、氧化鋁・氧化鋯系電鑄磚、氧化鋁・氧化鋯・氧化矽系電鑄磚等。緻密燒結磚可舉出緻密鋯石磚、緻密鉻磚等。The
進料器12的底壁W1具備流出部15,其使熔融玻璃MG往下方流出。流出部15具有耐火壁16及被耐火壁16包圍的流路17。The bottom wall W1 of the
如圖4所示,流出部15的耐火壁16是由多個框部F1構成。各框部F1的周緣部在俯視下包含直線部。本實施方式中的流出部15的耐火壁16為四角形狀,其具有4個框部F1。As shown in FIG. 4, the
流出部15的耐火壁16具有分割部16a,其於俯視下將耐火壁16分割成多個耐火構件B。本實施方式中的流出部15的耐火壁16,其中4個框部F1各自具有1個以上的分割部16a。詳細而言,沿著X軸方向延伸的一對框部F1各自具有1個分割部16a。沿著Y軸方向延伸的一對框部F1各自具有3個分割部16a。The
流出部15中的耐火壁16的耐火構件B包含一對第1耐火構件B1及配置於一對第1耐火構件B1之間的2個第2耐火構件B2。如圖4及圖5所示,沿著Y軸方向延伸的一對框部F1各自具有2個第2耐火構件B2。The refractory members B of the
如圖4所示,2個第2耐火構件B2配置於一對分割部16a之間,其各自以俯視下越往内側越接近的方式相鄰。俯視下一對分割部16a的形狀較佳為各自呈直線狀延伸的形狀。俯視下,呈直線狀延伸的形狀的分割部16a形成的角度θ1較佳為5°以上90°以下的範圍内。其中,俯視下一對分割部16a的形狀亦可為呈曲線狀或階梯狀延伸的形狀。其中,相鄰的2個第2耐火構件B2之間的分割部16a是與X軸平行地延伸。As shown in FIG. 4, two 2nd refractory members B2 are arrange|positioned between a pair of division|
如圖5所示,2個第2耐火構件B2配置於一對分割部16a之間,其各自以側視下越往下側越接近的方式相鄰。側視下一對分割部16a的形狀較佳為各自呈直線狀延伸的形狀。側視下,呈直線狀延伸的形狀的一對分割部16a形成的角度θ2較佳為5°以上90°以下的範圍内。其中,側視下一對分割部16a的形狀亦可為呈曲線狀或階梯狀延伸的形狀。其中,相鄰的2個第2耐火構件B2之間的分割部16a是與Z軸平行地延伸。As shown in FIG. 5, two 2nd refractory members B2 are arrange|positioned between a pair of division|
進料器12的流出部15的第1耐火構件B1是受到玻璃纖維的製造裝置11的設置處的結構體ST支撐。第2耐火構件B2是受到一對第1耐火構件B1支撐。流出部15的流路17是沿著圖示中Z軸方向使熔融玻璃MG流下。The 1st refractory member B1 of the
進料器12所供應的熔融玻璃MG可列舉例如E玻璃(鹼含量2%以下的玻璃)、D玻璃(低電容率玻璃)、AR玻璃(耐鹼性玻璃)、C玻璃(耐酸性的玻璃)、M玻璃(高彈性率的玻璃)、S玻璃(高強度、高彈性率的玻璃)、T玻璃(高強度、高彈性率的玻璃)、H玻璃(高電容率的玻璃)、NE玻璃(低電容率的玻璃)。玻璃的密度例如為2.0~3.0g/cm
3。
The molten glass MG supplied by the
<襯套13>
如圖1~圖3所示,玻璃纖維的製造裝置11的襯套13具有供熔融玻璃MG流出的多個噴嘴N。藉由襯套13的各噴嘴N可成形玻璃絲GF。
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襯套13具備供應熔融玻璃MG的襯套主體13a及設置於襯套主體13a的底部的底板13b。襯套主體13a的上部具有供應口,其將熔融玻璃MG從進料器12進行供應。如圖3所示,襯套13是在玻璃纖維的製造裝置11的設置處的結構體ST上受到支撐構件S支撐。其中,圖1中省略支撐構件S。The
襯套主體13a亦可具有抑制雜質堆積在底板13b上的篩網、或通電用的端子等。The liner main body 13a may have a screen for preventing impurities from accumulating on the
如圖1~圖3所示,底板13b設有多個噴嘴N。襯套13中的噴嘴孔的數量較佳為100個以上10000個以下的範圍内。襯套13的各噴嘴N中的噴嘴孔的形狀可列舉例如圓形狀、具有長徑與短徑的扁平形狀等。As shown in FIGS. 1 to 3 , a plurality of nozzles N are provided on the
襯套主體13a、底板13b、及噴嘴N的材料可列舉例如貴金屬或貴金屬合金。貴金屬為金、銀、鉑、鈀、銠、銥、釕或鋨。從提升耐久性的觀點而言,襯套主體13a、底板13b、及噴嘴N的材料較佳為鉑或鉑合金。鉑合金可列舉例如鉑銠合金。As for the material of the bush main body 13a, the
<下游側流路部14>
如圖1~圖3所示,玻璃纖維的製造裝置11的下游側流路部14具有下游側耐火壁18及被下游側耐火壁18包圍的下游側流路19。
<Downstream
下游側耐火壁18具有下游側分割部18a,其於俯視下將下游側耐火壁18分割成多個下游側耐火構件C。下游側耐火壁18可由耐火物構成。構成下游側耐火壁18的耐火物可舉出上述進料器12的說明中所例示的耐火物。The downstream side
如圖6所示,下游側流路部14的下游側耐火壁18是由多個框部F2構成。各框部F2的周緣部在俯視下包含直線部。本實施方式中的下游側流路部14的下游側耐火壁18為四角形狀,其具有4個框部F2。沿著Y軸方向延伸的一對框部F2各自具有1個下游側分割部18a。As shown in FIG. 6 , the downstream
下游側流路部14的下游側流路19與流出部15的流路17連通。下游側流路部14的下游側流路19會沿著圖示中Z軸方向使熔融玻璃MG流下,從而將熔融玻璃MG供應至襯套13中。其中,流出部15的流路17在俯視下的尺寸較佳為與下游側流路部14的下游側流路19在俯視下的尺寸相同。The
<上述以外的構成>
玻璃纖維的製造裝置11具備圖示省略的塗布器及集束器。塗布器會對從襯套13拉出的複數條玻璃絲GF塗布液體狀的集束劑。集束器會將塗布有集束劑的複數條玻璃絲GF加以集束。藉由複數條玻璃絲GF被集束器集束從而獲得玻璃股線。藉由卷取裝置卷取玻璃股線,從而獲得捲繞有玻璃股線的絲餅。
<Configuration other than the above>
The
<玻璃纖維的製造方法>
接著同時說明玻璃纖維的製造方法及玻璃纖維的製造裝置11的主要作用。
<Manufacturing method of glass fiber>
Next, the main functions of the glass fiber manufacturing method and the glass
玻璃纖維的製造方法具備成形步驟,其使用玻璃纖維的製造裝置11來成形玻璃絲GF。成形步驟中,熔融玻璃MG是從進料器12供應至襯套13。從進料器12通往襯套13之熔融玻璃MG的流路及襯套13的襯套主體13a的内部供熔融玻璃MG填充。成形步驟中,藉由襯套13所供應的熔融玻璃MG從襯套13的噴嘴N流出從而成形出玻璃絲GF。The manufacturing method of glass fiber is equipped with the shaping|molding process which shapes glass fiber GF using the
玻璃纖維的製造裝置11中的進料器12的底壁W1具備流出部15,其使熔融玻璃MG往下方流出。流出部15具有耐火壁16及被耐火壁16包圍的流路17;耐火壁16具有分割部16a,其於俯視下將耐火壁16分割成多個耐火構件B。根據該構成,當流出部15的耐火壁16熱膨脹時,能夠藉由構成流出部15的多個耐火構件B的相對移動,從而解放流出部15的耐火壁16的熱應力。如此一來,可抑制流出部15的耐火壁16發生破裂。The bottom wall W1 of the
例如圖4所示,本實施方式中的進料器12的流出部15中,框部F1之至少一者具有一對分割部16a,其是以俯視下越往内側越接近的方式相鄰。此時,當流出部15的耐火壁16熱膨脹時,能夠抑制一對分割部16a之間的第2耐火構件B2往流出部15的內側相對移動。如此一來,例如可避免由於一對分割部16a之間的第2耐火構件B2所導致的流出部15的流路17變窄的問題。本實施方式的流出部15中,位於一對第1耐火構件B1之間的第2耐火構件B2的側面亦可較一對第1耐火構件B1的側面往側方突出。For example, as shown in FIG. 4 , in the
例如圖5所示,本實施方式中的進料器12的流出部15中,框部F1之至少一者具有一對分割部16a,其是以側視下越往下側越接近的方式相鄰。此時,當流出部15的耐火壁16熱膨脹時,能夠抑制一對分割部16a之間的第2耐火構件B2往流出部15的下方相對移動。如此一來,能夠簡單地抑制一對分割部16a之間的第2耐火構件B2的脫落。本實施方式的流出部15中,位於一對第1耐火構件B1之間的第2耐火構件B2的上表面亦可較一對第1耐火構件B1的上表面往上方突出。For example, as shown in FIG. 5 , in the
藉由將上述成形步驟所獲得的玻璃絲GF進行集束從而可獲得玻璃股線。玻璃股線能夠利用作為例如被裁切成特定長度的切股氈( chopped strand)。此外,玻璃股線能夠利用作為研磨纖維、粗紗、紗線、墊子、布、膠帶或組布等。玻璃股線的用途可列舉例如車輛用途、電子材料用途、建材用途、土木用途、航空器關連用途、造船用途、物流用途、產業機械用途、及日用品用途。Glass strands can be obtained by bundling the glass filaments GF obtained in the above forming steps. Glass strands can be utilized as, for example, chopped strands cut to specific lengths. In addition, the glass strands can be utilized as abrasive fibers, rovings, yarns, mats, cloths, tapes, or fabrics, among others. Applications of the glass strands include, for example, vehicle applications, electronic material applications, building material applications, civil engineering applications, aircraft-related applications, shipbuilding applications, logistics applications, industrial machinery applications, and daily necessities applications.
<作用及效果> 接著針對實施方式的作用及效果進行說明。 <Function and Effect> Next, the operation and effect of the embodiment will be described.
(1)玻璃纖維的製造裝置11具備進料器12及襯套13,其中進料器12使熔融玻璃MG流通;襯套13配置於進料器12的下方,並具有供熔融玻璃MG流出的多個噴嘴N。玻璃纖維的製造裝置11的進料器12具有底壁W1及設置於底壁W1的兩側的一對側壁W2。進料器12的底壁W1具備流出部15,其使熔融玻璃MG往下方流出。進料器12的流出部15具有耐火壁16及被耐火壁16包圍的流路17。流出部15的耐火壁16具有分割部16a,其於俯視下將耐火壁16分割成多個耐火構件B。(1) The
根據該構成,當流出部15的耐火壁16熱膨脹時,能夠藉由構成流出部15的多個耐火構件B的相對移動,從而解放流出部15的耐火壁16的熱應力。如此一來,可抑制流出部15的耐火壁16發生破裂。因此,可穩定地成形玻璃絲GF。According to this configuration, when the
(2)玻璃纖維的製造裝置11中的流出部15的耐火壁16,其周緣部是由俯視下包含直線部的多個框部F1構成。此時,例如能夠以簡單形狀的框部F1來構成耐火壁16。(2) The
(3)玻璃纖維的製造裝置11中的流出部15的耐火壁16的框部F1之二者具有一對分割部16a,其是以俯視下越往内側越接近的方式相鄰。此時,如上所述例如可避免由於一對分割部16a之間的第2耐火構件B2所導致的流出部15的流路17變窄的問題。(3) Both of the frame parts F1 of the
(4)玻璃纖維的製造裝置11中的流出部15的耐火壁16的框部F1之二者具有一對分割部16a,其是以側視下越往下側越接近的方式相鄰。此時,如上所述能夠簡單地抑制一對分割部16a之間的第2耐火構件B2的脫落。因此,由於例如可省略對一對分割部16a之間的第2耐火構件B2進行支撐的支撐部,故可進而簡化進料器12的構造。(4) Both of the frame parts F1 of the
(5)玻璃纖維的製造裝置11較佳為:上述一對分割部16a的形狀為各自呈直線狀延伸的形狀,上述一對分割部16a形成的角度θ1、θ2為5°以上90°以下的範圍内。當耐火壁16在俯視下一對分割部16a形成的角度θ1為5°以上時,能夠進而抑制第2耐火構件B2往流出部15的內側相對移動。當耐火壁16在側視下一對分割部16a形成的角度θ2為5°以上時,能夠進而抑制第2耐火構件B2往下方相對移動。當耐火壁16在俯視及側視下一對分割部16a形成的角度θ1、θ2為90°以下時,可讓用以形成耐火壁16的耐火物的加工變得容易。(5) In the glass
(6)玻璃纖維的製造裝置11中的流出部15的耐火壁16中,4個框部F1各自具有1個以上的分割部16a。此時,能夠均衡地解放4個框部F1所產生的熱應力。如此一來,能夠進而抑制流出部15的耐火壁16發生破裂。因此,能夠更穩定地成形玻璃絲GF。(6) In the
(7)玻璃纖維的製造裝置11中的耐火壁16的耐火構件B包含一對第1耐火構件B1及配置於一對第1耐火構件B1之間的第2耐火構件B2。此時,能夠輕易地解放耐火壁16所產生的熱應力。如此一來,能夠進而抑制流出部15的耐火壁16發生破裂。因此,能夠更穩定地成形玻璃絲GF。(7) The refractory member B of the
(8)玻璃纖維的製造裝置11的第2耐火構件B2的上表面較一對第1耐火構件B1的上表面往上方突出。以此方式,例如能夠藉由第2耐火構件B2相對於一對第1耐火構件B1往上方相對移動,從而解放耐火壁16的熱應力。(8) The upper surface of the 2nd refractory member B2 of the
(9)玻璃纖維的製造裝置11進而具備下游側流路部14,其將熔融玻璃MG從進料器12供應至襯套13。下游側流路部14具有下游側耐火壁18及被下游側耐火壁18包圍的下游側流路19。下游側耐火壁18具有下游側分割部18a,其於俯視下將下游側耐火壁18分割成多個下游側耐火構件C。此時,當下游側流路部14的下游側耐火壁18熱膨脹時,能夠藉由構成下游側流路部14的多個下游側耐火構件C的相對移動,從而解放下游側流路部14的下游側耐火壁18的熱應力。如此一來,能夠抑制下游側耐火壁18發生破裂。因此,能夠更穩定地成形玻璃絲GF。(9) The
(變更例) 上述實施方式亦可以如下方式變更實施。上述實施方式及以下的變更例能夠在技術上不矛盾的範圍內互相組合實施。 (Modification example) The above-mentioned embodiment can also be modified and implemented in the following manner. The above-described embodiment and the following modified examples can be implemented in combination with each other within a range that is not technically contradictory.
・玻璃纖維的製造裝置11的流出部15中,第2耐火構件B2的厚度尺寸可與一對第1耐火構件B1的厚度尺寸相同,亦可不同。例如,亦可將第2耐火構件B2的厚度尺寸設為小於一對第1耐火構件B1的厚度尺寸。此時,一對第1耐火構件B1的上表面可較第2耐火構件B2的上表面往上方突出,亦可與第2耐火構件B2的上表面配置於同一平面上。- In the
・玻璃纖維的製造裝置11中,構成流出部15的耐火壁16的耐火構件B的數量可為9以上,亦可為7以下的複數。例如圖7所示,流出部15的耐火壁16亦可由2個耐火構件B構成。- In the
・亦可變更為例如圖7所示,流出部15的耐火壁16的框部F1當中,在1個框部F1上具有分割部16a。・For example, as shown in FIG. 7, the division|
・流出部15的耐火壁16中的框部F1具有一對分割部16a,其是以俯視下越往内側越接近的方式相鄰,並且側視下越往下側越接近的方式相鄰。以此方式相鄰的一對分割部16a的延伸方向亦可適當變更。例如,流出部15的耐火壁16中的框部F1亦可具有俯視或側視下平行延伸的一對分割部。・The frame part F1 in the
・流出部15的耐火壁16亦可非由上述多個框部F1構成,例如亦可由圓筒部構成。- The
・流出部15的耐火壁16中,框部F1的數量例如可為3,亦可為5以上。即使是像這樣的耐火壁16,依然較佳為多個框部F1各自具有1個以上的分割部16a。如此一來,能夠獲得上述(6)欄所述的作用及效果。- In the
・玻璃纖維的製造裝置11的下游側耐火壁18亦可如同上述流出部15的耐火壁16進行變更。例如,下游側耐火壁18雖然被分割成2個下游側耐火構件C,但亦可分割成3個以上的下游側耐火構件C。此時,如同流出部15的耐火壁16,多個框部F2亦可各自具有1個以上的下游側分割部18a。・The downstream side
・玻璃纖維的製造裝置11亦可具有將多個下游側流路部14堆疊配置的構造。- The glass
・亦可省略玻璃纖維的製造裝置11的下游側流路部14。例如亦可將襯套13與玻璃纖維的製造裝置11的進料器12的流出部15連接。此外,玻璃纖維的製造裝置11的進料器12的流出部15與襯套13之間亦可通過下游側流路部14以外的流路構件進行連接。・The downstream
・上述實施方式的玻璃纖維的製造裝置11中,俯視下進料器12的流出部15是配置為:流出部15的長邊方向沿著進料器12中熔融玻璃MG的流通方向(圖示中Y軸方向),但不局限於此。例如圖8所示,亦可將俯視下進料器12的流出部15配置為:流出部15的長邊方向沿著進料器12中熔融玻璃MG的流通方向所垂直的方向(圖示中X軸方向)。配合像這樣的流出部15的配置,能夠對配置襯套13及下游側流路部14的方向進行變更。・In the glass
11:玻璃纖維的製造裝置
12:進料器
13:襯套
14:下游側流路部
15:流出部
16:耐火壁
16a:分割部
17:流路
18:下游側耐火壁
18a:下游側分割部
19:下游側流路
B:耐火構件
B1:第1耐火構件
B2:第2耐火構件
C:下游側耐火構件
F1、F2:框部
GF:玻璃絲
MG:熔融玻璃
N:噴嘴
W1:底壁
W2:側壁
θ1、θ2:角度
11: Glass fiber manufacturing equipment
12: Feeder
13: Bushing
14: Downstream flow path
15: outflow part
16:
圖1是表示實施方式中的玻璃纖維的製造裝置的分解立體圖。 圖2是表示玻璃纖維的製造裝置的剖面圖。 圖3是表示玻璃纖維的製造裝置的剖面圖。 圖4是表示進料器的流出部的俯視圖。 圖5是表示進料器的流出部的側面圖。 圖6是表示下游側流路部的俯視圖。 圖7是表示變更例的進料器的流出部的俯視圖。 圖8是表示變更例的玻璃纖維的製造裝置的分解立體圖。 FIG. 1 is an exploded perspective view showing a glass fiber manufacturing apparatus in an embodiment. Fig. 2 is a cross-sectional view showing a glass fiber manufacturing apparatus. Fig. 3 is a cross-sectional view showing a glass fiber manufacturing apparatus. Fig. 4 is a plan view showing an outflow portion of the feeder. Fig. 5 is a side view showing an outflow portion of the feeder. Fig. 6 is a plan view showing a downstream flow path portion. Fig. 7 is a plan view showing an outflow portion of a feeder according to a modified example. Fig. 8 is an exploded perspective view showing a glass fiber manufacturing apparatus according to a modified example.
11:玻璃纖維的製造裝置 11: Glass fiber manufacturing equipment
12:進料器 12: Feeder
13:襯套 13: Bushing
15:流出部 15: outflow part
16:耐火壁 16: Refractory wall
16a:分割部 16a: Division
17:流路 17: flow path
B:耐火構件 B: Refractory components
W1:底壁 W1: bottom wall
W2:側壁 W2: side wall
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