TW202311009A - Rotary multi-station production system - Google Patents
Rotary multi-station production system Download PDFInfo
- Publication number
- TW202311009A TW202311009A TW110132482A TW110132482A TW202311009A TW 202311009 A TW202311009 A TW 202311009A TW 110132482 A TW110132482 A TW 110132482A TW 110132482 A TW110132482 A TW 110132482A TW 202311009 A TW202311009 A TW 202311009A
- Authority
- TW
- Taiwan
- Prior art keywords
- container
- turntable
- production system
- station production
- rotary multi
- Prior art date
Links
Images
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Specific Conveyance Elements (AREA)
- Threshing Machine Elements (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
Description
本發明係有關一種生產系統,特別是指一種旋轉多站式生產系統。The invention relates to a production system, in particular to a rotary multi-station production system.
瓶裝產品例如:酒精瓶或瓶裝次氯酸水等,其傳統的製造方式係透過多站式的產線進行製造。亦即,瓶裝產品係從最一開始的瓶胚,依照順序經過吹瓶站、填充站、鎖蓋站以及貼標站的加工程序,以完成瓶裝產品的製造。Bottled products such as alcohol bottles or bottled hypochlorous acid water are traditionally manufactured through multi-station production lines. That is to say, the bottled product starts from the preform at the very beginning, and goes through the processing procedures of blowing station, filling station, capping station and labeling station in order to complete the manufacture of bottled products.
然而,傳統的多站式產線,其每一工作站皆需有一台對應的機台進行加工,且產線整體呈現線性的排列,導致整個產線所需的建置空間大以及成本高昂。而且每一工作站皆需對應配置人員進行機台的操作以及監控機台的加工狀況,導致人力成本的提高。However, in a traditional multi-station production line, each workstation requires a corresponding machine for processing, and the overall production line is arranged linearly, resulting in a large construction space and high cost for the entire production line. Moreover, each workstation needs corresponding personnel to operate the machine and monitor the processing status of the machine, resulting in increased labor costs.
再者,每一工作站之換線工作,係透過人工的方式進行換線,導致整體產線的運送效率低,且相鄰工作站的距離遙遠,因此換線的過程容易造成汙染,而降低了產品的品質。Furthermore, the line change work of each workstation is done manually, resulting in low transportation efficiency of the entire production line, and the distance between adjacent workstations is far away, so the line change process is likely to cause pollution and reduce product quality. quality.
為解決上述課題,本發明揭露一種旋轉多站式生產系統,其將各工作裝置的設置位置,改為以輸送裝置為中心,圍設於輸送裝置之周緣,並透過轉盤進行容器的輸送,以此達到將整個生產產線的建置空間縮小,降低空間成本之目的。In order to solve the above problems, the present invention discloses a rotary multi-station production system, which changes the installation position of each working device to center on the conveying device, surrounds the conveying device, and transports the container through the turntable, so as to This achieves the purpose of reducing the construction space of the entire production line and reducing space costs.
為達上述目的,本發明一項實施例提供一種旋轉多站式生產系統,其係用於生產一瓶裝產品,旋轉多站式生產系統包含一輸送裝置、複數工作裝置及一控制裝置。輸送裝置具有一底座及一轉盤,轉盤轉動設於底座上,轉盤具有一入料處、一出料處及複數夾取單元,入料處設於轉盤之一側,出料處設於轉盤異於入料處之一側,夾取單元沿轉盤之周緣呈等間隔設置,且夾取單元隨著轉盤移動,夾取單元係用於將一容器沿轉盤之周緣,從入料處輸送至出料處;工作裝置係沿轉盤之周緣外圍,從入料處至出料處依序設置,各工作裝置對容器進行相對應的製造程序;控制裝置耦接於輸送裝置及各工作裝置,控制裝置用於控制輸送裝置及各工作裝置之工作狀態。To achieve the above purpose, an embodiment of the present invention provides a rotary multi-station production system for producing a bottled product. The rotary multi-station production system includes a conveying device, a plurality of working devices and a control device. The conveying device has a base and a turntable. The turntable rotates on the base. The turntable has a material inlet, a material outlet and multiple clamping units. On one side of the feeding place, the gripping unit is arranged at equal intervals along the periphery of the turntable, and the gripping unit moves with the turntable. The gripping unit is used to transport a container along the periphery of the turntable from the feeding place to the outlet The material place; the working devices are arranged along the periphery of the turntable in order from the material inlet to the material outlet, and each working device carries out a corresponding manufacturing process for the container; the control device is coupled to the conveying device and each working device, and the control device It is used to control the working status of the conveying device and each working device.
於本發明另一實施例中,更包括有一入料裝置,入料裝置連接一吹瓶裝置及入料處,吹瓶裝置將一瓶胚經吹瓶步驟,製造成容器,並透過入料裝置將容器輸送至入料處。In another embodiment of the present invention, it further includes a feeding device, the feeding device is connected to a blowing device and the feeding place, the blowing device manufactures a preform into a container through the blowing step, and passes through the feeding device Transport the container to the infeed.
於本發明另一實施例中,更包括有一出料裝置,出料裝置連接一貼標印刷裝置及出料處,出料裝置將容器輸送至貼標印刷裝置,貼標印刷裝置將容器經貼標印刷步驟,製造成瓶裝產品。In another embodiment of the present invention, it further includes a discharge device, the discharge device is connected to a labeling printing device and a discharge place, the discharge device transports the container to the labeling printing device, and the labeling printing device passes the container Label printing steps, manufactured into bottled products.
藉此,本發明將各工作裝置的設置位置,改為以輸送裝置為中心,圍設於輸送裝置之周緣,並透過轉盤進行容器的輸送,以此將整個生產產線的建置空間縮小,降低空間成本。In this way, the present invention changes the installation position of each working device to center on the conveying device, surround the periphery of the conveying device, and transport the container through the turntable, so as to reduce the construction space of the entire production line. Reduce space costs.
再者,本發明透過相互連接的入料裝置、輸送裝置及出料裝置,解決以往各工作站遙遠且人工換線麻煩的問題,使整體產線從瓶胚到成品,呈現連續式的自動化運輸,以此提高整體的運送效率以及降低產品遭受汙染的機率。Furthermore, the present invention solves the problem of remote work stations and troublesome manual line change through the interconnected feeding device, conveying device, and discharging device, so that the entire production line presents continuous automatic transportation from preforms to finished products. In order to improve the overall delivery efficiency and reduce the probability of product contamination.
為便於說明本發明於上述創作內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按實際元件的比例與以繪製,合先敘明。For ease of description, the present invention expresses in the central thought in the above-mentioned creation content column, expresses with specific embodiment hereby. The various objects in the embodiments are drawn according to the scale suitable for illustration and description, rather than according to the scale of the actual components, and are described first.
請參閱圖1至圖4所示,係揭示本發明實施例之旋轉多站式生產系統100,其係用於生產一瓶裝產品(圖中未示),旋轉多站式生產系統100包含一輸送裝置10、複數工作裝置20及一控制裝置30。其中,旋轉多站式生產系統100更包含有一入料裝置40及一出料裝置50。入料裝置40係連接一吹瓶裝置(圖中未示),所述吹瓶裝置係用於將一瓶胚(圖中未示)經過吹瓶步驟,製造成一容器200,且容器200具有一開口201,並透過入料裝置40將容器200輸送至輸送裝置10。Please refer to Figs. 1 to 4, which disclose a rotary
輸送裝置10,其具有一底座11及一轉盤12,轉盤12轉動設於底座11上。轉盤12具有一入料處121、一出料處122及複數夾取單元123,入料處121設於轉盤12之一側;出料處122設於轉盤12異於入料處121之一側;夾取單元123沿轉盤12之周緣呈等間隔設置,且夾取單元123隨著轉盤12移動。夾取單元123係用於將容器200沿轉盤12之周緣,從入料處121輸送至出料處122。The
如圖1至圖4所示,於本發明實施例中,輸送裝置10更包括有一轉動單元(圖中未示)及一旋轉單元13;夾取單元123具有一夾取部123a及一作動部123b;旋轉單元13具有一輸入部131、一旋轉部132及一輸出部133。所述轉動單元設於底座11及轉盤12之間,轉盤12轉設於所述轉動單元,且所述轉動單元耦接於控制裝置30,控制裝置30可控制所述轉動單元,以使控制轉盤12之轉動。As shown in Figures 1 to 4, in the embodiment of the present invention, the
旋轉單元13設於入料處121及其一工作裝置20之間,輸出部133設於輸入部131遠離入料處121之一側,旋轉部132設於輸入部131及輸出部133之間;夾取部123a轉動設於作動部123b。當作動部123b從輸入部131行走至旋轉部132時,夾取部123a可進行旋轉,並使開口201朝下;當作動部123b從旋轉部132行走至輸出部133時,夾取部123a便回復初始狀態,並讓開口201朝上。The rotating
其中,所述轉動單元可為馬達,旋轉單元13可為U型軌道或夾爪,轉盤12為圓盤狀,每一夾取單元123之間隔距離為十六分之一圓弧長,入料處121及出料處122之間隔距離為四分之一圓弧長,但不以此為限,前述間隔距離也可依使用者需求進行調整。Wherein, the rotating unit can be a motor, the rotating
工作裝置20,其係沿轉盤12之周緣外圍,從入料處121至出料處122依序設置,工作裝置20係用以對容器200進行相對應的製造程序。如圖1至圖4所示,於本發明實施例中,工作裝置20包括有一氣洗裝置21、一填充裝置22、一放蓋裝置23及一鎖蓋裝置24,氣洗裝置21、填充裝置22、放蓋裝置23及鎖蓋裝置24係從入料處121至出料處122,依序設於轉盤12之周緣外圍,並對容器200進行相對應的製造程序。The
其中,如圖1及圖4所示,氣洗裝置21係設於底座11上,氣洗裝置21具有一噴嘴211;旋轉單元13係對應氣洗裝置21設置於底座11上。當作動部123b從輸入部131行走至旋轉部132時,夾取部123a可進行旋轉,並使開口201朝下,使噴嘴211可將容器200內之灰塵吹出。氣洗裝置21可為靜電消除器,但不以此為限。當噴嘴211將容器200之內部清潔完畢後,作動部123b便從旋轉部132行走至輸出部133,夾取部123a便回復初始狀態,並讓開口201朝上,以此讓夾取單元123將容器200帶往填充裝置22並繼續相對應的製造程序。Wherein, as shown in FIG. 1 and FIG. 4 , the
填充裝置22設於底座11上,填充裝置22係用於將一填充物(圖中未示)填充於容器200;放蓋裝置23係用於將一蓋體202蓋設於開口201;鎖蓋裝置24具有一鎖蓋部241,鎖蓋部241與夾取單元123呈垂直設置,鎖蓋部241可將蓋體202旋緊。每一工作裝置20係依序以每八分之一圓弧長,從入料處121至出料處122,沿轉盤12之周緣外圍設置,但不以此為限,每一工作裝置20之間隔距離也可依使用者需求進行調整。The
控制裝置30,其耦接於輸送裝置10及各工作裝置20,控制裝置30係用於控制輸送裝置10及工作裝置20之工作狀態。其中,控制裝置30係控制轉盤12之轉動時間,以及容器200停留於各工作裝置20的停留時間。更進一步的,控制裝置30可根據使用者需求,控制各工作裝置20是否對容器200進行製造程序,例如:當使用者僅需製造空瓶,使用者便可透過控制裝置30控制填充裝置22停止運作,使容器200透過輸送裝置10輸送至填充裝置22的位置時,填充裝置22不會將所述填充物填充於容器200。The
入料裝置40,其連接所述吹瓶裝置及入料處121,且耦接於控制裝置30。所述吹瓶裝置係用於將所述瓶胚經過吹瓶步驟,製造成容器200,並透過入料裝置40將容器200輸送至入料處121。其中,入料裝置40可為輸送帶,但不以此為限。The
出料裝置50,其連接一貼標印刷裝置60及出料處122,且耦接於控制裝置30。容器200經過各工作裝置20之製造程序後,可透過出料裝置50輸送至貼標印刷裝置60,使容器200可透過貼標印刷裝置60經過貼標印刷步驟,完成所述瓶裝產品的製造。The
藉此,本發明將各工作裝置20的設置位置,改為以輸送裝置10為中心,圍設於輸送裝置10之周緣,並透過轉盤12進行容器200的輸送,以此達到將整個生產產線的建置空間縮小,降低空間成本之目的。In this way, the present invention changes the setting position of each
再者,本發明透過相互連接的入料裝置40、輸送裝置10及出料裝置50,解決以往各工作站遙遠且人工換線麻煩的問題,使整體產線從瓶胚到成品,呈現連續式的自動化運輸,以此提高整體的運送效率以及降低產品遭受汙染的機率。Furthermore, the present invention solves the problem of remote work stations and troublesome manual line changes in the past through the interconnected
雖然本發明是以一個最佳實施例作說明,精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。Although the present invention has been described in terms of a preferred embodiment, those skilled in the art can make various changes without departing from the spirit and scope of the present invention. The above-mentioned embodiments are only used to illustrate the present invention, and are not intended to limit the scope of the present invention. All modifications or changes that do not violate the spirit of the present invention belong to the patent scope of the present invention.
100:旋轉多站式生產系統
200:容器
201:開口
202:蓋體
10:輸送裝置
11:底座
12:轉盤
121:入料處
122:出料處
123:夾取單元
123a:夾取部
123b:作動部
13:旋轉單元
131:輸入部
132:旋轉部
133:輸出部
20:工作裝置
21:氣洗裝置
211:噴嘴
22:填充裝置
23:放蓋裝置
24:鎖蓋裝置
241:鎖蓋部
30:控制裝置
40:入料裝置
50:出料裝置
60:貼標印刷裝置
100:Rotary multi-station production system
200: container
201: opening
202: cover body
10: Conveying device
11: base
12: turntable
121: Feed place
122: Outlet
123:
[圖1]係為本發明實施例之旋轉多站式生產系統之立體示意圖。 [圖2]係為本發明實施例之旋轉多站式生產系統之另一側面立體示意圖。 [圖3]係為本發明實施例之旋轉多站式生產系統之俯視示意圖。 [圖4]係為本發明實施例之旋轉多站式生產系統之局部放大示意圖,用於表示夾取單元運送至氣洗裝置之位置時,夾取單元可旋轉。 [FIG. 1] is a three-dimensional schematic diagram of a rotary multi-station production system according to an embodiment of the present invention. [Fig. 2] is another perspective view of the rotary multi-station production system of the embodiment of the present invention. [ Fig. 3 ] is a schematic top view of a rotary multi-station production system according to an embodiment of the present invention. [FIG. 4] is a partially enlarged schematic diagram of a rotary multi-station production system according to an embodiment of the present invention, which is used to show that the clamping unit can be rotated when the clamping unit is transported to the position of the air washing device.
100:旋轉多站式生產系統 100:Rotary multi-station production system
200:容器 200: container
201:開口 201: opening
202:蓋體 202: cover body
10:輸送裝置 10: Conveying device
11:底座 11: base
12:轉盤 12: turntable
121:入料處 121: Feed place
123:夾取單元 123:Clamping unit
13:旋轉單元 13:Rotary unit
20:工作裝置 20: Working device
21:氣洗裝置 21: Air washing device
211:噴嘴 211: Nozzle
22:填充裝置 22: Filling device
23:放蓋裝置 23: Capping device
24:鎖蓋裝置 24: Lock cover device
241:鎖蓋部 241:Lock cover
30:控制裝置 30: Control device
40:入料裝置 40: Feeding device
50:出料裝置 50: Discharging device
60:貼標印刷裝置 60: Label printing device
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110132482A TWI810642B (en) | 2021-09-01 | 2021-09-01 | Rotary multi-station production system |
JP2022136875A JP7463457B2 (en) | 2021-09-01 | 2022-08-30 | Rotary multi-station production system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110132482A TWI810642B (en) | 2021-09-01 | 2021-09-01 | Rotary multi-station production system |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202311009A true TW202311009A (en) | 2023-03-16 |
TWI810642B TWI810642B (en) | 2023-08-01 |
Family
ID=85504134
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110132482A TWI810642B (en) | 2021-09-01 | 2021-09-01 | Rotary multi-station production system |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP7463457B2 (en) |
TW (1) | TWI810642B (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4938433B2 (en) | 2006-12-14 | 2012-05-23 | ニッカウヰスキー株式会社 | Filling machine and article manufacturing method |
JP5056000B2 (en) | 2006-12-22 | 2012-10-24 | 大日本印刷株式会社 | Fluid filling method and apparatus |
TWM343664U (en) * | 2008-05-15 | 2008-11-01 | Taiwan Filler Tech Co Ltd | Clipping tool structure of a bottle-clipping device |
CN103523294B (en) * | 2013-10-18 | 2015-05-13 | 瑞安市瑞志机械有限公司 | Bottling machine |
CN205328173U (en) * | 2016-01-26 | 2016-06-22 | 扬州工业职业技术学院 | Automatic filling assembly line |
JP6380572B2 (en) | 2017-02-20 | 2018-08-29 | 大日本印刷株式会社 | Trouble recovery method and aseptic filling machine for aseptic filling machine |
JP6521141B2 (en) | 2018-04-25 | 2019-05-29 | 大日本印刷株式会社 | Aseptic filling machine and aseptic filling method |
TWM620761U (en) * | 2021-09-01 | 2021-12-01 | 金展精密科技工業股份有限公司 | Rotating multi-station production system |
-
2021
- 2021-09-01 TW TW110132482A patent/TWI810642B/en active
-
2022
- 2022-08-30 JP JP2022136875A patent/JP7463457B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
TWI810642B (en) | 2023-08-01 |
JP2023036017A (en) | 2023-03-13 |
JP7463457B2 (en) | 2024-04-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
DE102009040977B4 (en) | Container treatment system and a container treatment method for treating containers that can be filled with a product | |
US5058731A (en) | Apparatus for conveying products | |
US5123993A (en) | Method and apparatus for the automatic recycling of plastic bottles | |
CN110869298B (en) | Container treatment installation and method for producing two separation zones in such an installation | |
JP4627190B2 (en) | Container transfer system for filling lines that can also be used as containers | |
TWM620761U (en) | Rotating multi-station production system | |
CN102190266B (en) | Container forming and processing apparatus | |
US8376119B2 (en) | Apparatus and method for inspecting and orienting articles | |
TWI810642B (en) | Rotary multi-station production system | |
CN110475742B (en) | Container processing apparatus and specification changing method | |
JPH05246492A (en) | Liquid filling-packaging method and device | |
CN115382867A (en) | Rotary multi-station production system | |
US20150166317A1 (en) | Hybrid capper | |
CN210457438U (en) | Flexible production system for beer production | |
CN110482468B (en) | Flexible production system for beer production | |
JP4098570B2 (en) | Square container alignment device | |
EP2947177A1 (en) | Coating device for resin container and manufacturing system for resin container | |
CN108856210B (en) | Turnover type static-removing air dust remover | |
JP4300708B2 (en) | Rotary filling device | |
CN114536788B (en) | Integrated assembling device and method for multiple plastic wine cap lantern rings | |
JPH11198916A (en) | Method and system for aseptic filling | |
CN205165299U (en) | Ampoule washs and weathers device | |
CN217893389U (en) | Dust removal system of monosodium glutamate packaging machine | |
CN218620307U (en) | System capable of switching filling modules | |
CN117285235A (en) | Conveyer belt bottle blowing device and using method thereof |