CN210457438U

CN210457438U - Flexible production system for beer production

Info

Publication number: CN210457438U
Application number: CN201921468029.7U
Authority: CN
Inventors: 李锦平; 王志斌; 罗志军; 张景润; 朱政韫; 邹德志; 李勇; 陈晓彬
Original assignee: Guangzhou Zhujiang Brewery Group Co ltd
Current assignee: Guangzhou Zhujiang Brewery Group Co ltd
Priority date: 2019-09-03
Filing date: 2019-09-03
Publication date: 2020-05-05
Anticipated expiration: 2029-09-03

Abstract

The utility model provides a flexible production system for beer production, which comprises a bottle unloading machine, a can unloading machine, a distribution conveying device, a packaging system, a box loading system and a stacking system; the inlet conveyer belt of the product to be processed is respectively communicated with the bottle unloading machine and the can unloading machine; the distribution and conveying device is provided with a plurality of device outlet channels which are respectively communicated with the packaging system and the boxing system, and the product output end of the packaging system is communicated with the product input end of the boxing system; the stacking system comprises a first stacking robot and a film wrapping machine, wherein the outlet end of a conveying belt of the box packaging system is arranged in the moving range of the first stacking robot, and the outlet end of the conveying belt of the film wrapping machine outputs processed products. The utility model discloses can realize consumer to the individualized customization of product, nimble adjustable flexibility beer production in batches to satisfy consumer's demand, further enlarge the economic benefits of beer production.

Description

Flexible production system for beer production

Technical Field

The utility model belongs to the technical field of filling product production, concretely relates to flexible production system that can be used to beer production.

Background

The traditional beer filling production adopts a flow line production mode, has mature process, high efficiency and reliability, and is suitable for the production of high-speed large-batch products; however, the traditional production line can only produce one bottle type, one wine liquid or one label-labeled external-packaging beer product in the same time, when the production parameters or requirements of the product are changed, the conversion time is relatively long, and sometimes even the equipment on the whole production line can be adjusted; the limitation of the production conditions of the equipment is large.

In the prior art, too much information exchange does not exist among all equipment of the assembly line, the equipment can only be simply controlled through a conveying system, and the production flow is longer; correspond different products, like glass bottle, easy open can or duralumin bottle etc. need set up mutually independent production line to and set up special production facility corresponding every process, every equipment all needs professional operating personnel to carry out operation control moreover, has improved human cost and production running cost greatly, and equipment occupation of land space is great relatively.

With the continuous development of society, the individualized and small-batch production requirements of consumers are more and more, and for the traditional beer production line, the benefit loss brought by continuously changing the parameter requirements of the product obviously does not accord with the production benefit; therefore, under the condition of limited production area, product quality and product delivery period, how to realize the production of products with multiple varieties and multiple demands as far as possible under the condition of relatively stable cost and even reduced cost is obviously a subject of urgent research in the industry.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above disadvantages of the prior art, the present invention provides a flexible production system for beer production, which can realize the personalized customization of the product, flexible and adjustable flexible beer production in batch, so as to satisfy the consumer's demand and further enlarge the economic benefits of beer production.

The utility model provides a technical scheme that its technical problem adopted is:

a flexible production system useful for beer production, comprising:

the device comprises a bottle unloading machine and a can unloading machine, wherein an inlet conveying belt of a product to be processed is arranged between the bottle unloading machine and the can unloading machine, and the inlet conveying belt is respectively communicated with the inlet ends of the conveying belts of the bottle unloading machine and the can unloading machine; the outlet end of the conveying belt of the bottle unloading machine is sequentially communicated with a bottle cleaning system, a filling and capping device, a first sterilization machine, a first blow-drying machine and a bottle labeling system; the outlet end of the conveying belt of the can unloading machine is sequentially communicated with a can punching machine, a can filling machine, a second sterilizing machine, a second blow-drying machine and a second labeling machine;

the inlet end of a conveying belt of the distribution conveying device is provided with at least two device inlet channels, each device inlet channel comprises a first inlet channel and a second inlet channel, and the first inlet channel and the second inlet channel are respectively communicated with the conveying belt output ends of the bottle labeling system and the second labeling machine;

the device comprises a packaging system and a boxing system, wherein the outlet end of a conveying belt of the distribution conveying device is provided with a plurality of device outlet channels which are respectively communicated with the inlet ends of the conveying belts of the packaging system and the boxing system, and the product output end of the packaging system is communicated with the product input end of the boxing system;

the stacking system is correspondingly arranged at the outlet end of the conveying belt of the box packaging system and comprises a first stacking robot and a film winding machine, the outlet end of the conveying belt of the box packaging system is arranged in the moving range of the first stacking robot, the first stacking robot is arranged between the film winding machine and the box packaging system, and a machined product is output at the outlet end of the conveying belt of the film winding machine.

Preferably, the bottle cleaning system comprises a first cleaning circuit and a second cleaning circuit;

a bottle washing machine for washing non-glass bottles is arranged on the first washing line;

and the second cleaning line is sequentially provided with a spiral bottle conveying machine, a bottle washing machine for cleaning glass bottles and a bottle inspecting machine.

Preferably, the filling and capping device comprises a bottle body conveying passage, a two-stage emptying filling machine, a capping machine and a cap screwing machine which are sequentially arranged along the bottle body conveying passage;

the bottle inlet of the two-stage emptying filling machine is connected with the bottle body conveying channel through a filling inlet star wheel, the bottle outlet of the two-stage emptying filling machine is connected with the bottle inlet of the capping machine through a filling outlet star wheel, and the bottle outlet of the capping machine is connected with the bottle body conveying channel through a capping outlet star wheel; the bottle inlet opening of the cap screwing machine is connected with the bottle body conveying channel through a cap screwing inlet star wheel; the bottle outlet of the cap screwing machine is connected with the bottle body conveying channel through a cap screwing outlet star wheel;

the bottle conveying path is provided with a bottle distributing mechanism in a detachable mode at the front end of the filling inlet star wheel and the front end of the cap screwing inlet star wheel, and the conveying speed of the filling inlet star wheel and the cap screwing inlet star wheel is matched with the bottle distributing speed of the bottle distributing mechanism.

Preferably, the bottle distributing mechanism comprises a bottle distributing screw rod arranged on the bottle body conveying channel and a driving device for driving the bottle distributing screw rod to rotate; the bottle dividing screw is characterized in that the screw pitch of the bottle dividing screw is matched with the diameter of a bottle body of a product to be processed, a plurality of arc-shaped bottle clamping gaps are uniformly formed in the filling inlet star wheel and the screw cap inlet star wheel, and the diameter of each bottle clamping gap is matched with the diameter of the bottle body of the product to be processed.

Preferably, the bottle labeling system comprises a first label sleeving machine and a labeling machine which are arranged in sequence;

liquid level detection devices are arranged between the inlet ends of the conveying belts of the first labeling machine and the second labeling machine and the first blow dryer and between the inlet ends of the conveying belts of the second labeling machine and the second blow dryer; and shrinkage furnaces are arranged between the outlet end of the conveyer belt of the first labeling machine and the labeling machines and between the outlet end of the conveyer belt of the second labeling machine and the distribution conveying device.

Preferably, a first bypass conveyor belt is arranged on the conveyor belt between the labeling machine and the distribution conveyor device, the output end of the first bypass conveyor belt is communicated with a plastic box packing system, and the plastic box packing system comprises a plastic box conveyor belt and a plastic box packing machine;

the middle part of moulding the case conveyer belt and erect the second hacking robot, mould the product input of case packer and first bypass conveyer belt intercommunication, the product output intercommunication of moulding the case packer is provided with the vanning conveyer belt that is "return" font operation, the case of moulding of vanning conveyer belt bears the weight of the position setting and is in the home range of second hacking robot.

Preferably, the distribution conveying device is arranged in a U shape and comprises a channel closing mechanism and a channel dividing mechanism which are respectively arranged on two side edges of the U shape along the conveying direction of the product to be processed;

the first inlet channel and the second inlet channel are arranged at the inlet end of the conveying belt of the channel combining mechanism, and a third inlet channel is reserved at the inlet end of the conveying belt of the channel combining mechanism; the track combining mechanism comprises a first conveying surface, a first flexible conveying track movably erected on the first conveying surface and a first translation mechanism, and the first translation mechanism can drive the input end of the first flexible conveying track to be communicated with the inlet end of a conveying belt of any track combining mechanism;

the device outlet channel is arranged at the outlet end of the conveying belt of the lane dividing mechanism; the lane dividing mechanism comprises a second conveying surface, a second flexible conveying lane movably erected on the second conveying surface and a second translation mechanism, and the output end of the first flexible conveying lane is communicated with the input end of the second flexible conveying lane through an independent conveying lane; the second translation mechanism can drive the output end of the second flexible conveying channel to be communicated with any device outlet channel.

Preferably, the packaging system comprises a bottle bag clamping machine, a can bag clamping machine and a film packaging machine which are arranged side by side along the length direction of the packaging system, and the box packaging system comprises a first box filling machine, a second box filling machine and a third box filling machine which are arranged side by side along the length direction of the packaging system;

the first box filler and the bottle type bag clamping machine, the second box filler and the can type bag clamping machine, and the third box filler and the film packaging machine are communicated in a one-to-one correspondence manner and are arranged in parallel; the distribution conveying device is communicated with the first box filling machine and the second box filling machine to be provided with the outlet channels.

Preferably, the stacking system further comprises a supporting plate conveying line and a finished product conveying line which are arranged in parallel, and the supporting plate conveying line is arranged close to the outlet end of the conveying belt of the box loading system and is perpendicular to the outlet end of the conveying belt of the box loading system;

the automatic stacking machine is characterized in that the supporting plate conveying line and the finished product conveying line respectively correspond to the first box filler, the second box filler and the third box filler and are provided with a first stacking position, a second stacking position and a third stacking position, the first stacking robot is erected between the second box filler and the second stacking position, and the first stacking position, the second stacking position and the third stacking position all fall into the moving range of the first stacking robot.

Preferably, a plate detaching machine is arranged on the supporting plate conveying line and used for detaching the whole stack of supporting plates into single supporting plates, wherein the whole stack of supporting plates is formed by stacking a plurality of supporting plates from top to bottom.

Compared with the prior art, the beneficial effects of the utility model include:

in the scheme, the production lines of bottled beer and filling beer are skillfully combined according to different functional areas in the beer production process, corresponding equipment is in the same or similar functional areas, so that the concentrated management and control of operators can be greatly facilitated, and the occupied space of the equipment can be effectively saved. Meanwhile, the distribution conveying device is arranged in the scheme, so that the input and output of products can be effectively and stably controlled by the whole production system even when the production of the bottle type and can type beer is carried out at the same time, for example, when the production requirements of the bottle type or can type beer in a box package after being clamped and the production requirements of the bulk box package are met, the distribution conveying device can be used for carrying out proper distribution so as to meet the requirements of various consumers and greatly improve the economic benefit of the beer production; meanwhile, the occupied space of an equipment production line can be further saved, the quick response of various batch and multi-variety production is realized, the flexible switching between the batch production and the small batch production can be realized, and the real flexible production of a factory is realized.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.

Fig. 1 is a schematic top view of the present invention.

Fig. 2 is a schematic view of the top view structure of the bottle and can discharging machine of the present invention.

Fig. 3 is a schematic view of the top view structure of the filling and capping device of the present invention.

Fig. 4 is the internal structure schematic diagram of the filling and capping device of the present invention.

Fig. 5 is a schematic structural diagram of the filling and capping device of the present invention at the location of the two-stage emptying filling machine and capping machine.

Fig. 6 is a schematic structural view of the cap screwing machine in the filling and capping device of the present invention.

Fig. 7 is a schematic top view of the first (second) blow dryer to the shrinking oven according to the present invention.

Fig. 8 is a schematic top view of the distribution conveyor of the present invention.

Fig. 9 is a schematic structural view of the track closing mechanism of the distributing and conveying device of the present invention.

Fig. 10 is a schematic structural view of the lane dividing mechanism of the distributing and conveying device of the present invention.

Fig. 11 is a schematic view of the connection structure of the packaging system and the boxing system of the present invention.

Fig. 12 is a schematic view of a top view of the palletizing system according to the present invention.

Fig. 13 is a schematic structural view of the plate detaching machine according to the present invention in a use state.

Fig. 14 is a schematic view of the top view structure of the plastic box packing system of the present invention.

Wherein:

1-bottle unloading machine, 10-inlet conveyer belt, 11-bottle cleaning system, 111-bottle washing machine, 112-screw bottle conveying machine, 113-bottle washing machine, 114-bottle checking machine;

12-filling capping device, 121-vial conveying lane, 122-two-stage evacuation filling machine, 1221-filling inlet starwheel, 1222-filling outlet starwheel, 123-capping machine, 1231-capping outlet starwheel, 124-cap rotating machine, 1241-cap rotating inlet starwheel, 1242-cap rotating outlet starwheel, 125-bottle separating mechanism, 1251-bottle separating screw;

13-a first sterilizer, 14-a first dryer, 15-a first labeling machine, 16-a labeling machine, 17-a first bypass conveyer belt, 101-a liquid level detection device, 102-a shrinking furnace;

2-a can unloading machine, 21-a can punching machine, 22-a can filling machine, 23-a second sterilization machine, 24-a second blow-drying machine and 25-a second labeling machine;

3-a dispensing conveyor, 31-a lane-closing mechanism, 311-a first conveying surface, 312-a first flexible conveying lane, 313-a first translating mechanism, 3131-a first rack, 3132-a first cross arm, 3133-a first moving member, 3134-a first driving device, 3135-a first barrier, 32-a lane-dividing mechanism, 321-a second conveying surface, 322-a second flexible conveying lane, 323-a second translating mechanism, 3231-a second rack, 3232-a second cross arm, 3233-a second moving member, 3234-a second driving device, 3235-a second barrier, 301-a first inlet channel, 302-a second inlet channel, 303-a third inlet channel, 304-a device outlet channel, 305-an independent conveying lane;

4-packaging system, 41-bottle type bag clamping machine, 42-can type bag clamping machine, 43-film packaging machine;

5-case packing system, 51-first case packer, 52-second case packer, 53-third case packer, 501-carton;

6-a palletizing system, 61-a first palletizing robot, 62-a film wrapping machine, 63-a plate detaching machine, 631-a box body, 632-a clamping arm, 633-a supporting plate, 64-a first palletizing position, 65-a second palletizing position, 66-a third palletizing position, 601-a supporting plate conveying line and 602-a finished product conveying line;

7-plastic box packing system, 71-plastic box conveying belt, 72-plastic box packing machine, 73-second stacking robot and 74-box packing conveying belt.

Detailed Description

In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in detail with reference to the accompanying drawings and detailed description. In addition, the embodiments and features of the embodiments of the present application may be combined with each other without conflict. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, and the described embodiments are merely some embodiments, rather than all embodiments, of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

Example 1

As shown in fig. 1 to 14, the present embodiment provides a flexible production system for beer production, which mainly includes a bottle unloading machine 1, a can unloading machine 2, a distribution conveyor 3, a packaging system 4, a box loading system 5 and a palletizing system 6; as a preferable mode, the bottle unloading machine 1, the can unloading machine 2, the distribution conveying device 3, the packaging system 4, the boxing system 5 and the stacking system 6 are all electrically connected to the same control system, and the operation, scheduling, coordination and control of each device are performed through the control system.

The bottle unloading machine 1 and the can unloading machine 2 are arranged in parallel in a straight line shape, as shown in fig. 1 and 2, an inlet conveyer belt 10 of a product to be processed is arranged between the bottle unloading machine 1 and the can unloading machine 2, and the inlet conveyer belt 10 is respectively communicated with the inlet ends of the conveyer belts of the bottle unloading machine 1 and the can unloading machine 2.

As shown in fig. 1 and 7, the outlet end of the conveyor belt of the bottle unloading machine 1 is sequentially communicated with a bottle cleaning system 11, a filling and capping device 12, a first sterilizer 13, a first blow dryer 14 and a bottle labeling system. The outlet end of the conveying belt of the can unloading machine 2 is sequentially communicated with a can punching machine 21, a can filling machine 22, a second sterilizing machine 23, a second blow-drying machine 24 and a second labeling machine 25. In this embodiment, the first sterilizer 13, the first blow dryer 14 and the bottle labeling system are arranged in a straight line, and the second sterilizer 23, the second dryer 24 and the second labeling machine 25 are also arranged in a straight line and are parallel to and close to a straight line formed by the first sterilizer 13, the first blow dryer 14 and the bottle labeling system.

As a preferred aspect, the bottle cleaning system includes a first cleaning line and a second cleaning line; a bottle washing machine 111 for washing non-glass bottles, such as hard aluminum bottles and PET bottles, is arranged on the first washing line; the second cleaning circuit is sequentially provided with a spiral bottle conveying machine 112, a bottle cleaning machine 113 for cleaning glass bottles and a bottle checking machine 114; the glass bottles are conveyed from a high position to a low position through the spiral bottle conveying machine 112, so that the long-strip-shaped conveying belt arranged for overcoming the problem of conveying height is effectively saved, and the occupied space of equipment is saved.

As shown in fig. 4-6, the filling and capping device 12 includes a bottle body conveying path 121, a two-stage evacuation filling machine 122, a capping machine 123 and a cap screwing machine 124 sequentially arranged along the bottle body conveying path 121; the bottle inlet of the double-stage emptying filling machine 122 is connected with the bottle body conveying channel 121 through a filling inlet star wheel 1221, the bottle outlet of the double-stage emptying filling machine 122 is connected with the bottle inlet of the capping machine 123 through a filling outlet star wheel 1222, and the bottle outlet of the capping machine 123 is connected with the bottle body conveying channel through a 121 capping outlet star wheel 1231; the bottle inlet opening of the cap screwing machine 124 is connected with the bottle body conveying passage 121 through a cap screwing inlet star wheel 1241, and the bottle outlet openings of the cap screwing machine 124 are connected with the bottle body conveying passage 121 through a cap screwing outlet star wheel 1242; the bottle body conveying path 121 is provided with bottle separating mechanisms 125 at the front ends of the filling inlet star wheels 1221 and the front ends of the cap rotating inlet star wheels 1241 in a detachable manner, and the conveying rates of the filling inlet star wheels 1221 and the cap rotating inlet star wheels 1241 are matched with the bottle separating rates of the bottle separating mechanisms 125.

Further, the bottle dividing mechanism 125 comprises a bottle dividing screw 1251 arranged on the bottle conveying path 121, and a driving device for driving the bottle dividing screw 1251 to rotate; the pitch of branch bottle screw 1251 suits with the bottle diameter of waiting to process the product, evenly be equipped with a plurality of curved bottle breach that press from both sides on filling entry star gear 1221, filling export star gear 1222, gland export star gear 1231, spiral cover entry star gear 1241 and spiral cover export star gear 1242, the diameter that presss from both sides the bottle breach suits with the bottle diameter of waiting to process the product.

Specifically, the bottle outlet of the dual-stage evacuation filling machine 122 is connected with the bottle inlet of the capping machine 123 through a filling outlet star wheel 1222, the filled bottles are conveyed to the capping machine 123 through the filling outlet star wheel 1222, the capping machine 123 selects to cap or not cap according to actual conditions, and if the capping machine is rotated, the capping is not performed when the bottles pass through the capping machine 124; if the capping is not selected, capping is performed while passing through the capping machine 124. The bottle outlet of the capping machine 123 is connected with the bottle body conveying channel 121 through a capping outlet star wheel 1231, and the bottle bodies are discharged onto the bottle body conveying channel 121 through the capping outlet star wheel 1231 after passing through the capping machine 123 (whether capped or not) and are conveyed next step by the bottle body conveying channel 121. The bottle outlet opening of the cap screwing machine 124 is connected with the bottle body conveying channel 121 through a cap screwing outlet star wheel 1242, after the bottle body enters the cap screwing machine 124, the cap screwing machine 124 selects cap screwing or cap unscrewing, if the bottle body is already capped by the cap pressing machine 123, the cap unscrewing is not selected, and if not, the cap screwing is selected; after the bottle body passes through the cap screwing machine 124 (whether cap screwing or cap unscrewing is not performed), the bottle body is conveyed to the bottle body conveying passage 121 through the cap screwing outlet star wheel 1242, and then is discharged to the next process from the bottle body conveying passage 121.

The dual-stage evacuation filling machine 122 has a vacuum pumping module and an air supply module therein, the air supply module supplies carbon dioxide in this embodiment, and the vacuum pumping module and the air supply module are all in the prior art, and it is not redundant in structure here. In the scheme, the double-stage evacuation filling machine 122 can be used for filling glass bottles and aluminum bottles, and in practice, a double-stage evacuation isobaric back pressure filling machine with the model number of ELC28-6-6BCA from the company of Aismi (SMI) can be adopted; on the same equipment, a capping machine 123 and a cap screwing machine 124 are arranged at the same time, the type of the cap to be sealed can be selected according to the requirement, the number of filling equipment and capping equipment is reduced, the equipment cost, the equipment occupation space and the number of required production staff are reduced, and the production cost is greatly reduced.

When the glass bottle is processed, the filling process comprises the following steps: the filling inlet star wheel 1221 inputs the glass bottle into the two-stage evacuation filling machine 122, a vacuumizing module of the two-stage evacuation filling machine 122 vacuumizes the glass bottle, and carbon dioxide is input into the glass bottle by the gas supply module after the vacuumizing is finished; secondly, vacuumizing and inputting carbon dioxide back pressure for the second time to completely remove oxygen in the glass bottle and prevent the oxygen from influencing the quality of the beer; after the carbon dioxide is delivered, the beer is filled again and finally delivered to the capping machine 123 by the filling outlet star wheel 1222.

When the bottle is a hard aluminum bottle or a PET bottle, the filling process comprises the following steps: the filling inlet star wheel 1221 inputs the bottle body into the two-stage emptying filling machine 122, the gas supply module of the two-stage emptying filling machine 122 inputs carbon dioxide back pressure into the bottle body, oxygen in the aluminum bottle is discharged through the carbon dioxide, then the carbon dioxide is continuously input to remove the oxygen in the bottle, and the oxygen is prevented from affecting the quality of the beer; after the carbon dioxide is delivered, the beer is filled again and finally delivered to the capping machine 123 by the filling outlet star wheel 1222. When a softer aluminum bottle is used, vacuum pumping cannot be performed, and only carbon dioxide is used for discharging oxygen in the bottle.

The bottled label system comprises a first label sleeving machine 15 and a labeling machine 16 which are sequentially arranged; the first labeling machine 15 is mainly used for labeling aluminum bottles or PET bottles, and the labeling machine 16 is mainly used for labeling glass bottles; so that different types of corresponding labels can be simultaneously labeled on the same bottle production line, thereby facilitating the personalized customization of consumers, for example, labels with images (such as head portraits) liked by the consumers are adhered on corresponding batch products. In addition, liquid level detection devices 101 are arranged between the inlet ends of the conveying belts of the first labeling machine 15 and the second labeling machine 25 and between the first blow dryer 14 and the second blow dryer 24, and labeling operations are performed after the liquid level detection reaches the standard, so that the resource consumption caused by the defective rate is reduced; shrink furnaces 102 are arranged between the outlet end of the conveyer belt of the first labeling machine 15 and the labeling machine 16 and between the outlet end of the conveyer belt of the second labeling machine 25 and the distribution conveying device 3, so that labels after label sleeving operation can be shrunk conveniently.

As a preferable scheme, a first bypass conveyor belt 17 is arranged on the conveyor belt between the labeling machine 16 and the distribution conveyor 3, an output end of the first bypass conveyor belt 17 is communicated with the plastic box packing system 7, and the plastic box packing system 7 comprises a plastic box conveyor belt 71 and a plastic box packing machine 72; the middle part of the plastic box conveying belt 71 is provided with a second palletizing robot 73, the product input end of the plastic box packing machine 72 is communicated with the first bypass conveying belt 17, the product output end of the plastic box packing machine 72 is communicated with a packing conveying belt 74 which runs in a shape like a Chinese character 'hui', and the plastic box bearing position of the packing conveying belt 74 is arranged in the moving range of the second palletizing robot 73.

The inlet end of the conveying belt of the distribution conveying device 3 is provided with at least two device inlet channels, the device inlet channels comprise a first inlet channel 301 and a second inlet channel 302, and the first inlet channel 301 and the second inlet channel 302 are respectively communicated with the conveying belt output ends of the bottle labeling system and the second labeling machine 25; the outlet end of the conveying belt of the distribution conveying device 3 is provided with a plurality of device outlet channels 304, the device outlet channels 304 are respectively communicated with the inlet ends of the conveying belts of the packaging system 4 and the boxing system 5, and the product output end of the packaging system 4 is communicated with the product input end of the boxing system 5.

As a preferable scheme, the distribution conveying device 3 is arranged in a U shape, and includes a channel closing mechanism 31 and a channel dividing mechanism 32 which are respectively arranged on two sides of the U shape along the conveying direction of the product to be processed; the first inlet channel 301 and the second inlet channel 302 are disposed at the entrance end of the conveying belt of the lane combining mechanism 31, and a third inlet channel 303 is reserved at the entrance end of the conveying belt of the lane combining mechanism 31, so as to facilitate temporary order processing input.

As shown in fig. 8-10, the lane combining mechanism 31 includes a first conveying surface 311, a first flexible conveying lane 312 movably erected on the first conveying surface 311, and a first translating mechanism 313, where the first translating mechanism 313 can drive an input end of the first flexible conveying lane 312 to communicate with an inlet end of a conveying belt of any one of the lane combining mechanisms 31; the device outlet channel 304 is arranged at the outlet end of the conveying belt of the lane dividing mechanism 32; the lane dividing mechanism 32 comprises a second conveying surface 321, a second flexible conveying lane 322 movably erected on the second conveying surface 321, and a second translation mechanism 323, wherein an output end of the first flexible conveying lane 312 is communicated with an input end of the second flexible conveying lane 322 through an independent conveying lane 305; the second translating mechanism 323 can bring the output end of the second flexible conveying path 322 into communication with any of the device outlet channels 304.

Specifically, the first translating mechanism 313 includes a first frame 3131, a first cross arm 3132 disposed on the first frame 3131, a first moving element 3133 movably disposed on the first cross arm 3132, and a first driving device 3134 capable of driving the first moving element 3133 to translate along the first cross arm 3132. Two first blocking walls 3135 respectively connected to two sidewalls of the input end of the first flexible transportation path 312 are disposed below the first moving element 3133. The first driving device 3134 may adopt a step motor, the step motor drives the first moving element 3133 to move on the first cross arm 3132 through a chain, and the two first blocking walls 3135 move along with the first moving element and drive the input end of the first flexible conveying track 312 to move, so as to realize the butt joint switching with the conveying belt inlet end of each track-joining mechanism 31.

After entering the independent conveying path 305, the product is conveyed further and enters the lane dividing mechanism 32. The second translating mechanism 323 includes a second frame 3231, a second crossbar 3232 disposed on the second frame 3231, a second moving member 3233 movably disposed on the second crossbar 3232, and a second driving device 3234 capable of driving the second moving member 3233 to translate along the second crossbar 3232, wherein two second blocking walls 3235 engaged with two side walls of the discharge end of the second flexible conveying path 322 are disposed below the second moving member 3233. The second driving device 3234 can be a stepping motor, and the stepping motor drives the second moving member 3233 to move on the second cross arm 3232 through a chain, and the two second blocking walls 3235 move along with the second moving member and drive the discharge end of the second flexible conveying path 322 to move, so as to realize butt-joint switching with the outlet channels 304 of the respective devices.

So far, the functions of conveying and distributing the products to be packaged are realized. The first flexible conveying channels 312 of the channel combining mechanism 31 are used for butt joint, one product is butt joint every time, confusion is prevented, and filling conveying channels of butt joint of the first flexible conveying channels 312 are changed by the first translation mechanism 313 when butt joint of the products needing to be switched is needed; the butted products of the first flexible conveying path 312 are conveyed to a second flexible conveying path 322 through the independent conveying path 305, and a second translation mechanism 323 connects the discharge end of the second flexible conveying path 322 to the corresponding packaging conveying path according to the packaging required by the products, so that the products can be packaged as required; various filling equipment and various packaging equipment can be docked at the same time, and each filling equipment can carry out various packages, so that the number of the filling equipment and the packaging equipment is greatly reduced, and the cost is effectively reduced; the scheme is capable of butting various production devices and various packaging devices, a many-to-one or one-to-many conveying line is formed, the conveying line is effectively simplified, and the occupied area is reduced.

As shown in fig. 11, the packaging system 4 includes a bottle-type bag-clamping machine 41, a can-type bag-clamping machine 42, and a film packaging machine 43, which are arranged side by side along the longitudinal direction of the apparatus itself, and the box-packing system 5 includes a first box-packing machine 51, a second box-packing machine 52, and a third box-packing machine 53, which are arranged side by side along the longitudinal direction of the apparatus itself; the first box filler 51 and the bottle type bag clamping machine 41, the second box filler 52 and the can type bag clamping machine 42, and the third box filler 53 and the film packaging machine 43 are communicated in a one-to-one correspondence manner and are arranged in parallel; the distribution conveying device 3 and the first box filling machine 51 and the second box filling machine 52 are both provided with the outlet channels in a communication mode, and corresponding packaging procedures can be flexibly carried out according to the requirements of orders.

The stacking system 6 is correspondingly arranged at the outlet end of the conveying belt of the box packaging system 5 and comprises a first stacking robot 61 and a film wrapping machine 62, the outlet end of the conveying belt of the box packaging system 5 is arranged in the moving range of the first stacking robot 61, the first stacking robot 61 is arranged between the film wrapping machine 62 and the box packaging system 5, and the outlet end of the conveying belt of the film wrapping machine 62 outputs processed products.

As a preferable scheme, as shown in fig. 12, the palletizing system 6 further includes a pallet conveying line 601 and a finished product conveying line 602, which are arranged in parallel, and the film wrapping machine 62 is arranged on the finished product conveying line 602; the supporting plate conveying line 601 is arranged close to the outlet end of the conveying belt of the boxing system 5 and is perpendicular to the outlet end of the conveying belt of the boxing system 5; a first stacking position 64, a second stacking position 65 and a third stacking position 66 are arranged between the supporting plate conveying line 601 and the finished product conveying line 602 and correspond to the first box loader 51, the second box loader 52 and the third box loader 53 respectively, the first stacking robot 61 is erected between the second box loader 52 and the second stacking position 65, and the first stacking position 64, the second stacking position 65 and the third stacking position 66 fall into the moving range of the first stacking robot 61.

In this embodiment, the packaging raw materials of the first box loader 51, the second box loader 52 and the third box loader 53 are all cartons 501, the first box loader 51, the second box loader 52 and the third box loader 53 can respectively convey finished product packages with different specifications, meanwhile, the support plates can be respectively conveyed to stacking positions corresponding to the box loaders through the support plate conveying lines 601, then, the finished product packages on different packaging conveying lines are conveyed to the corresponding stacking positions by the first palletizing robot 61 for palletizing, and after the palletizing is completed, the palletized finished product film-wound packages are discharged from the warehouse through the finished product conveying lines 602, so that full automation of palletizing operation is realized, meanwhile, the overall layout of the palletizing system is compact and ingenious, the first palletizing robot 61 can be used for simultaneously operating at least two packaging conveying lines, and one support plate conveying line 601 can be used for respectively providing support plates for at least two stacking positions, not only improves the production efficiency, but also reduces the high input cost of the equipment and reduces the occupied area of the production line.

The supporting plate conveying line 601 is further provided with a plate detaching machine 63, the plate detaching machine 63 is used for detaching the whole stack of supporting plates 633 into single supporting plates 633, and the whole stack of supporting plates 633 is formed by stacking a plurality of supporting plates 633 from top to bottom. As a preferable scheme, the plate detaching machine 63 includes a box 631 and clamp arms 632 provided in pairs on the box 631 for clamping the pallet 633, the clamp arms 632 being provided above the pallet 601 in parallel with each other along a running direction of the pallet 633 conveyor line; a first driving mechanism for driving the clamping arm 632 to swing up and down and a second driving mechanism for driving the clamping arm 632 to open and close left and right to complete clamping and releasing operations are arranged in the box 631 corresponding to the clamping arm 632; the specific structural forms of the first driving mechanism and the second driving mechanism can be referred to in the prior art, and are not described herein.

When the whole stack of pallets 633 from the inlet end of the pallet conveying line 601 reaches the position of the clamping arm 632 of the plate detaching machine 63, for example, the clamping arm 632 can be driven to close by an air cylinder and clamped at two sides of the pallet 633 at the second bottom position in the whole stack of pallets 633; meanwhile, for example, a motor may be provided, which is connected to the end of the clamp arm 632 through a link mechanism, to realize the swing of the clamp arm 632 in the vertical direction. When the clamping arm 632 swings upwards and rises, the bottom second supporting plate 633 is gradually separated from the bottom first supporting plate 633, the plate detaching action can be completed by the operation of the conveyer belt, and the separated first supporting plate 633 is conveyed to a required station through the supporting plate conveying line 601; when the clamping arm 632 swings downwards and descends, the whole stack of supporting plates 633 also gradually descends, at the moment, the first supporting plate 633 at the bottom in the whole stack of supporting plates 633 is just in contact with the roller on the supporting plate conveying line 601, at the moment, the first supporting plate at the bottommost is loosened by driving the clamping arm 632 through the control cylinder, the first supporting plate 633 at the bottom in the current whole stack of supporting plates 633 can be placed on the roller of the supporting plate conveying line 601, and the next plate detaching action is waited.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any modification, equivalent change and modification made by the technical spirit of the present invention to the above embodiments do not depart from the technical solution of the present invention, and still fall within the scope of the technical solution of the present invention.

Claims

1. A flexible production system useful in the production of beer, comprising:

2. A flexible production system for beer production according to claim 1, wherein said bottle cleaning system comprises a first cleaning line and a second cleaning line;

3. A flexible production system for beer production according to claim 1 or 2, wherein said filling and capping device comprises a bottle body conveying path, a two-stage evacuation filling machine, a capping machine and a cap screwing machine arranged in sequence along said bottle body conveying path;

4. The flexible production system for beer production according to claim 3, wherein the bottle dividing mechanism comprises a bottle dividing screw rod arranged on the bottle conveying passage, and a driving device for driving the bottle dividing screw rod to rotate; the bottle dividing screw is characterized in that the screw pitch of the bottle dividing screw is matched with the diameter of a bottle body of a product to be processed, a plurality of arc-shaped bottle clamping gaps are uniformly formed in the filling inlet star wheel and the screw cap inlet star wheel, and the diameter of each bottle clamping gap is matched with the diameter of the bottle body of the product to be processed.

5. A flexible production system for beer production according to claim 1 or 4, wherein said bottle labeling system comprises a first labeling machine, a labeling machine;

6. The flexible production system for beer production according to claim 5, wherein a first bypass conveyor belt is arranged on the conveyor belt between the labeling machine and the distribution conveyor device, the output end of the first bypass conveyor belt is communicated with a plastic box packing system, and the plastic box packing system comprises a plastic box conveyor belt and a plastic box packing machine;

7. A flexible production system for beer production according to any one of claims 1, 2, 4 and 6, wherein the distribution conveying device is U-shaped and comprises a channel closing mechanism and a channel dividing mechanism which are respectively arranged on two sides of the U-shaped along the conveying direction of the product to be processed;

8. A flexible production system for beer production according to claim 7, wherein the packaging system comprises a bottle type bag clamping machine, a can type bag clamping machine and a film packaging machine which are arranged side by side along the length direction of the equipment, and the box packing system comprises a first box filling machine, a second box filling machine and a third box filling machine which are arranged side by side along the length direction of the equipment;

9. The flexible production system for beer production according to claim 8, wherein the palletizing system further comprises a pallet conveyor line and a finished product conveyor line which are arranged in parallel with each other, the pallet conveyor line is arranged near and perpendicular to the outlet end of the conveyor belt of the packing system;

10. The flexible production system for beer production according to claim 9, wherein a plate detaching machine is arranged on the pallet conveying line and used for detaching the whole stack of pallets into single pallets, wherein the whole stack of pallets is formed by stacking a plurality of pallets from top to bottom.