TW202309564A - Polarizing film and image display device - Google Patents

Polarizing film and image display device Download PDF

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TW202309564A
TW202309564A TW111124294A TW111124294A TW202309564A TW 202309564 A TW202309564 A TW 202309564A TW 111124294 A TW111124294 A TW 111124294A TW 111124294 A TW111124294 A TW 111124294A TW 202309564 A TW202309564 A TW 202309564A
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polarizing
meth
film
acrylate
transparent protective
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座間優人
山崎達也
春田裕宗
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日商日東電工股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Theoretical Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mathematical Physics (AREA)
  • Organic Chemistry (AREA)
  • Polarising Elements (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided is a polarizing film in which a transparent protective film is stacked on at least one surface of a polarizer with an adhesive layer therebetween, the polarizing film being characterized in that in at least part of the polarizer, a non-polarizing portion is formed, and a dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion after the polarizing film is left for 72 hours at 85 DEG C in a humidity environment of 85% is 1.0% or less. H1*d1 ≥ 0.8 is preferable where H1 (GPa) is the hardness of the non-polarizing portion, and d1 is the thickness of the non-polarizing portion. H3*T3 < 50 is preferable where H3 (GPa) is the hardness of the transparent protective film, and T3 (g/m2) is the moisture permeability of the transparent protective film. H2*d2 ≥ 0.20 is preferable where H2 (GPa) is the hardness of a portion abutting on the non-polarizing portion of the adhesive layer, and d2 ([mu]m) is the thickness thereof.

Description

偏光薄膜及影像顯示裝置Polarizing film and image display device

本發明涉及一種偏光薄膜,其於偏光件之至少一面透過接著劑層積層有透明保護薄膜。該偏光薄膜可單獨或以將其積層而成之光學薄膜的形式來形成行動電話、汽車導航裝置、個人電腦用螢幕、電視機等影像顯示裝置。The invention relates to a polarizing film, which is laminated with a transparent protective film on at least one side of a polarizing piece through an adhesive. The polarizing film can be used alone or in the form of an optical film laminated to form image display devices such as mobile phones, car navigation devices, personal computer screens, and televisions.

行動電話、筆記型個人電腦(PC)等影像顯示裝置中有搭載有感測器等內部電子零件。近年來,由於智慧型手機、觸控面板式資訊處理裝置急速普及,期望進一步提升感測器性能等。且,為了因應影像顯示裝置之形狀的多樣化及高機能化,尋求局部具有偏光性能之偏光薄膜。為了達成該等需求,有提出一種經化學處理而形成之非偏光部形成於預定部分的偏光件(例如專利文獻1及2)。 先前技術文獻 專利文獻 Image display devices such as mobile phones and notebook personal computers (PCs) are equipped with internal electronic components such as sensors. In recent years, due to the rapid spread of smart phones and touch panel information processing devices, it is expected to further improve the performance of sensors. Furthermore, in order to cope with the diversification and high functionality of image display devices, a polarizing film with partial polarizing performance is sought. In order to meet these demands, a polarizer in which a non-polarizing portion formed by chemical treatment is formed in a predetermined portion has been proposed (for example, Patent Documents 1 and 2). prior art literature patent documents

專利文獻1:韓國公開專利第10-2015-0086159號公報 專利文獻2:日本專利特開2015-215609號公報 Patent Document 1: Korean Laid-Open Patent No. 10-2015-0086159 Patent Document 2: Japanese Patent Laid-Open No. 2015-215609

發明欲解決之課題 近年來,對使用於行動電話、PC等影像顯示裝置、尤其是對使用於具備撓性顯示器之行動電話、PC等影像顯示裝置或車載用途之偏光薄膜所要求之耐久性試驗,有暴露於高溫高濕下、例如暴露於85℃-85%濕度之環境下預定時間之加濕耐久性試驗。因該加濕耐久性試驗,而偏光件之非偏光部及積層於偏光件上之透明保護薄膜若膨潤,便有阻礙偏光薄膜之光學機能之情形。 The problem to be solved by the invention In recent years, the durability test required for polarizing films used in image display devices such as mobile phones and PCs, especially for image display devices such as mobile phones and PCs with flexible displays, or for automotive applications, has been exposed to high temperatures. Humidification durability test under high humidity, such as exposure to 85°C-85% humidity environment for a predetermined time. Due to the humidity durability test, if the non-polarizing part of the polarizer and the transparent protective film laminated on the polarizer swell, the optical function of the polarizing film may be hindered.

本發明是鑒於上述實情而開發出之物,目的在於提供一種偏光薄膜及影像顯示裝置,該偏光薄膜具備具有非偏光部之偏光件,且其即便在高溫高濕下光學機能仍優異。The present invention was developed in view of the above circumstances, and an object of the present invention is to provide a polarizing film having a polarizer having a non-polarizing portion and having excellent optical performance even under high temperature and high humidity, and an image display device.

用以解決課題之手段 上述課題可藉由下述構成解決。亦即,本發明涉及一種偏光薄膜(1),其係於偏光件之至少一面透過接著劑層積層有透明保護薄膜者,該偏光薄膜之特徵在於:前述偏光件係於至少一部分形成有非偏光部者;在85℃-85%濕度環境下放置72小時後,包含前述非偏光部在內之偏光薄膜的尺寸收縮率X1為1.0%以下。本發明中,「偏光薄膜的尺寸收縮率」係準備試樣尺寸10cm×10cm之偏光薄膜試樣,並採用MD方向或TD方向的尺寸收縮率,較宜採用尺寸變化率大之MD方向的尺寸收縮率。此外,一般而言,「MD方向」係對應「偏光件之吸收軸方向」。 means to solve problems The above-mentioned problems can be solved by the following constitution. That is, the present invention relates to a polarizing film (1), which is laminated with a transparent protective film on at least one side of the polarizing element through an adhesive layer. part; after being placed in an environment of 85°C-85% humidity for 72 hours, the dimensional shrinkage rate X1 of the polarizing film including the aforementioned non-polarizing part is 1.0% or less. In the present invention, "the dimensional shrinkage rate of the polarizing film" refers to preparing a polarizing film sample with a sample size of 10cm×10cm, and adopting the dimensional shrinkage rate in the MD direction or the TD direction. It is more suitable to use the size in the MD direction with a large dimensional change rate. Shrinkage. In addition, generally speaking, the "MD direction" corresponds to the "absorption axis direction of the polarizer".

如上述偏光薄膜(1),其宜為:在令前述非偏光部之硬度為H1(GPa)、且前述非偏光部之厚度為d1時,H1×d1≧0.8之偏光薄膜(2)。As in the aforementioned polarizing film (1), it is preferably a polarizing film (2) in which H1×d1≧0.8 when the hardness of the non-polarizing portion is H1 (GPa) and the thickness of the non-polarizing portion is d1.

如上述偏光薄膜(1)或(2),其宜為:在令前述透明保護薄膜之硬度為H3(GPa)、且前述透明保護薄膜之透濕度為T3(g/m 2)時,H3×T3<50之偏光薄膜(3)。 Such as the above polarizing film (1) or (2), it is preferably: when the hardness of the aforementioned transparent protective film is H3 (GPa), and the moisture permeability of the aforementioned transparent protective film is T3 (g/m 2 ), H3× Polarizing film with T3<50 (3).

如上述偏光薄膜(1)~(3)中任一項,其宜為:在令前述接著劑層之與前述非偏光部相接之部分之硬度為H2(GPa)、且厚度為d2(µm)時,H2×d2≧0.20之偏光薄膜(4)。As in any one of the above-mentioned polarizing films (1) to (3), it is preferable that the hardness of the part of the aforementioned adhesive layer in contact with the aforementioned non-polarizing portion is H2 (GPa), and the thickness is d2 (µm) ), H2×d2≧0.20 polarizing film (4).

如上述偏光薄膜(1)~(4)中任一項,其宜為:前述偏光件之前述非偏光部以外之部分與前述透明保護薄膜之間的接著劑層厚度為2µm以下之偏光薄膜(5)。As in any one of the above-mentioned polarizing films (1) to (4), it is preferably a polarizing film in which the thickness of the adhesive layer between the part other than the non-polarizing part of the aforementioned polarizing element and the aforementioned transparent protective film is 2 µm or less ( 5).

又,本發明涉及一種影像顯示裝置,其特徵在於:具備如前述(1)~(5)中任一項之偏光薄膜,且前述偏光薄膜之前述非偏光部係配置於與感測器部對應之位置。Furthermore, the present invention relates to an image display device, characterized in that: it is equipped with a polarizing film as described in any one of (1) to (5), and the aforementioned non-polarizing portion of the polarizing film is arranged in a position corresponding to the sensor portion the location.

發明效果 近年來,在高溫高濕下使用之偏光薄膜用途多,從而如前述,即便在高溫高濕下仍能確保光學機能很重要。偏光薄膜若放置於高溫高濕下、例如若放置於85℃-85%濕度環境下,偏光件之非偏光部以外之其他部分容易收縮,在這樣的影響下,容易有力施加在會使非偏光部伸長之方向上,因此容易發生非偏光部之形狀變化。並且,在高溫高濕下非偏光部容易因水分影響而膨潤,同樣容易發生非偏光部之形狀變化。本發明偏光薄膜係設計成在85℃-85%濕度環境下放置72小時後,包含非偏光部在內之偏光薄膜的尺寸收縮率X1成為1.0%以下。藉此,可抑制非偏光部之形狀變化,結果即便在高溫高濕下亦可使偏光薄膜之光學機能優異,且可長期使用具備該偏光薄膜之影像顯示裝置。 Invention effect In recent years, polarizing films used under high temperature and high humidity have been widely used, so as mentioned above, it is important to ensure optical performance even under high temperature and high humidity. If the polarizing film is placed under high temperature and high humidity, for example, if it is placed in an environment of 85°C-85% humidity, the other parts of the polarizer other than the non-polarizing part will easily shrink. In the direction of elongation of the part, it is easy to change the shape of the non-polarizing part. In addition, under high temperature and high humidity, the non-polarizing portion is likely to swell due to the influence of moisture, and the shape of the non-polarizing portion is also prone to change. The polarizing film of the present invention is designed such that the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing part becomes 1.0% or less after being placed in an environment of 85°C-85% humidity for 72 hours. Thereby, the shape change of the non-polarizing part can be suppressed, and as a result, the optical performance of the polarizing film can be excellent even under high temperature and high humidity, and an image display device including the polarizing film can be used for a long period of time.

尤其本發明中,在下列情況下可更抑制非偏光部之形狀變化:(1)令非偏光部之硬度為H1(GPa)、且非偏光部之厚度為d1時,H1×d1≧0.8的情況下;(2)令透明保護薄膜之硬度為H3(GPa)、且透明保護薄膜之透濕度為T3(g/m 2)時,H3×T3<50的情況下;以及,(3)令接著劑層之與非偏光部相接之部分之硬度為H2(GPa)、且厚度為d2(µm)時,H2×d2≧0.20的情況下。結果,即便在高溫高濕下亦可使偏光薄膜之光學機能更優異,且可更長期使用具備該偏光薄膜之影像顯示裝置。 In particular, in the present invention, the shape change of the non-polarizing portion can be further suppressed under the following conditions: (1) When the hardness of the non-polarizing portion is H1 (GPa), and the thickness of the non-polarizing portion is d1, H1×d1≧0.8 (2) When the hardness of the transparent protective film is H3 (GPa), and the moisture permeability of the transparent protective film is T3 (g/m 2 ), when H3×T3<50; and, (3) When the hardness of the portion of the adhesive layer in contact with the non-polarizing portion is H2 (GPa) and the thickness is d2 (µm), when H2×d2≧0.20. As a result, the optical performance of the polarizing film can be improved even under high temperature and high humidity, and an image display device including the polarizing film can be used for a longer period of time.

以下參照圖式針對本發明實施形態進行說明。此外,圖式中之厚度等之比率僅為一例,不受此限。Embodiments of the present invention will be described below with reference to the drawings. In addition, the ratio of the thickness etc. in a figure is an example and is not limited to this.

圖1係顯示本發明一實施形態之偏光薄膜的截面示意圖之一例。該實施形態之偏光薄膜10係於偏光件1之單面透過接著劑層2積層有透明保護薄膜3者。此外,本發明亦可為於偏光件之兩面透過接著劑層積層有透明保護薄膜者。FIG. 1 is an example of a schematic cross-sectional view showing a polarizing film according to an embodiment of the present invention. The polarizing film 10 of this embodiment is one in which a transparent protective film 3 is laminated on one side of a polarizer 1 through an adhesive layer 2 . In addition, the present invention may also be one in which a transparent protective film is laminated on both sides of the polarizer through an adhesive layer.

偏光件1係於至少一部分形成有非偏光部1A。關於偏光件之非偏光部之形成方法將於後述。於偏光件形成非偏光部時,藉由該處理方法,非偏光部之處理面上在結構上會較偏光件之其他部分(偏光部)更容易凹陷。圖1所示之實施形態中,係顯示於偏光件1之處理面形成有凹部1h之例。此外,圖1所示之實施形態中,係顯示了僅於處理面(圖式上側)具有凹部1h而在圖式下側無凹陷之例,但依非偏光部之形成方法或條件,凹部1h之相反側的偏光件面有時會些微凹陷。在所述情況下,在本發明中係將凹陷深度較大者(通常是為了於偏光件中形成非偏光部而進行了處理之面側的凹陷)作為凹部1h。The polarizer 1 is formed with a non-polarizing portion 1A at least in part. The method of forming the non-polarizing portion of the polarizer will be described later. When the non-polarizing part is formed on the polarizer, by this processing method, the processed surface of the non-polarizing part will be more likely to be recessed structurally than other parts of the polarizing part (polarizing part). In the embodiment shown in FIG. 1 , an example in which a concave portion 1 h is formed on the treated surface of the polarizer 1 is shown. In addition, in the embodiment shown in FIG. 1 , it shows an example in which only the processing surface (upper side in the drawing) has the recessed part 1h and there is no recessed part in the lower side of the drawing. The polarizer surface on the opposite side may be slightly concave. In this case, in the present invention, the one with the larger depth of the depression (generally, the depression on the surface side treated to form the non-polarizing portion in the polarizer) is used as the concave portion 1h.

圖1所示之偏光薄膜10係設計成在85℃-85%濕度環境下放置72小時後,包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1成為1.0%以下。結果,即便在高溫高濕下亦可使偏光薄膜10之光學機能優異,且可長期使用具備該偏光薄膜10之影像顯示裝置。此外,關於包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1之測定方法將於後述。The polarizing film 10 shown in FIG. 1 is designed so that the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A becomes 1.0% or less after being placed in an environment of 85°C-85% humidity for 72 hours. As a result, the optical performance of the polarizing film 10 can be made excellent even under high temperature and high humidity, and an image display device including the polarizing film 10 can be used for a long period of time. In addition, the method of measuring the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A will be described later.

為了使偏光薄膜10在高溫高濕下之光學機能更優異,包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1宜為0.8%以下,較宜為0.5%以下,尤宜為0.3%以下。In order to make the optical performance of the polarizing film 10 more excellent under high temperature and high humidity, the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A is preferably 0.8% or less, more preferably 0.5% or less, especially preferably 0.3% or less .

圖1所示之偏光薄膜10中,在令非偏光部1A之硬度為H1(GPa)、且非偏光部1A之厚度為d1時,若H1×d1≧0.8,則即便在高溫高濕下非偏光部1A因水分入侵非偏光部1A而發生膨潤、及即便在高溫高濕下非偏光部1A因偏光部收縮而發生伸長(形狀變化),仍可充分確保住非偏光部1A之硬度及/或厚度,因此可更抑制非偏光部1A之形狀變化。結果,即便在高溫高濕下亦可使偏光薄膜之光學機能更優異。非偏光部1A之硬度H1及非偏光部1A之厚度d1之測定方法將於後述。In the polarizing film 10 shown in FIG. 1 , when the hardness of the non-polarizing portion 1A is H1 (GPa), and the thickness of the non-polarizing portion 1A is d1, if H1×d1≧0.8, even under high temperature and high humidity The polarizing portion 1A swells due to the intrusion of moisture into the non-polarizing portion 1A, and even if the non-polarizing portion 1A elongates (shape changes) due to the shrinkage of the polarizing portion under high temperature and high humidity, the hardness and/or or thickness, so the shape change of the non-polarizing portion 1A can be further suppressed. As a result, the optical performance of the polarizing film can be improved even under high temperature and high humidity. The methods for measuring the hardness H1 of the non-polarizing portion 1A and the thickness d1 of the non-polarizing portion 1A will be described later.

為了使偏光薄膜10在高溫高濕下之光學機能更優異,宜為H1×d1≧1.0,較宜為H1×d1≧1.2。In order to make the optical performance of the polarizing film 10 more excellent under high temperature and high humidity, H1×d1≧1.0 is preferable, and H1×d1≧1.2 is more preferable.

圖1所示之偏光薄膜10中,在令透明保護薄膜3之硬度為H3(GPa)、且透明保護薄膜3之透濕度為T3(g/m 2)時,若H3×T3<50,則即便在高溫高濕下亦可使偏光薄膜10之光學機能更優異,故理想。例如,在透明保護薄膜3之硬度H3低之情況下,藉由抑制來自外部之水分量(透濕量)、亦即將透明保護薄膜3之透濕度T3設計成較低,可抑制非偏光部1A之膨潤,從而更抑制非偏光部1A之形狀變化。又,在透明保護薄膜3之透濕度T3高之情況下,來自外部之水分量(透濕量)會變多,但藉由將透明保護薄膜3之硬度H3設計成較高,可更抑制非偏光部1A之形狀變化。 In the polarizing film 10 shown in FIG. 1, when the hardness of the transparent protective film 3 is H3 (GPa), and the moisture permeability of the transparent protective film 3 is T3 (g/m 2 ), if H3×T3<50, then Even under high temperature and high humidity, the optical performance of the polarizing film 10 can be made more excellent, so it is preferable. For example, when the hardness H3 of the transparent protective film 3 is low, by suppressing the amount of moisture (moisture permeability) from the outside, that is, by designing the moisture permeability T3 of the transparent protective film 3 to be low, the non-polarizing portion 1A can be suppressed. Swelling, thereby further suppressing the shape change of the non-polarizing portion 1A. Also, when the moisture permeability T3 of the transparent protective film 3 is high, the amount of moisture (moisture permeability) from the outside will increase. The shape of the polarizer 1A changes.

為了使偏光薄膜10在高溫高濕下之光學機能更優異,較宜為H3×T3<40,尤宜為H3×T3<30。In order to make the optical performance of the polarizing film 10 better under high temperature and high humidity, H3×T3<40 is preferable, and H3×T3<30 is especially preferable.

圖1所示之偏光薄膜10中,在令接著劑層2之與非偏光部1A相接之部分之硬度為H2(GPa)、且厚度為d2(µm)時,H2×d2≧0.20時,則接著劑層2之與非偏光部1A相接之厚度d2與硬度H2就會達一定以上,因此即使非偏光部1A在高溫高濕下受到水分入侵,仍可更抑制非偏光部1A因膨潤所造成的形狀變化。結果,即便在高溫高濕下亦可使偏光薄膜之光學機能更優異。「已接著偏光件1與透明保護薄膜3之接著劑層2當中,與偏光件1之非偏光部1A相接之部分」意指在俯視下接著劑層2當中與非偏光部1A重疊之部分整體。In the polarizing film 10 shown in FIG. 1, when the hardness of the portion of the adhesive layer 2 in contact with the non-polarizing portion 1A is H2 (GPa) and the thickness is d2 (µm), when H2×d2≧0.20, Then the thickness d2 and hardness H2 of the adhesive layer 2 in contact with the non-polarizing portion 1A will be above a certain level, so even if the non-polarizing portion 1A is invaded by moisture under high temperature and high humidity, the swelling of the non-polarizing portion 1A can still be suppressed. resulting shape change. As a result, the optical performance of the polarizing film can be improved even under high temperature and high humidity. "Among the adhesive layer 2 where the polarizer 1 and the transparent protective film 3 have been bonded, the portion in contact with the non-polarizing portion 1A of the polarizing element 1" means the portion of the adhesive layer 2 that overlaps the non-polarizing portion 1A in plan view overall.

為了使偏光薄膜10在高溫高濕下之光學機能更優異,較宜為H2×d2≧0.30,尤宜為H2×d2≧0.35。In order to make the optical performance of the polarizing film 10 better under high temperature and high humidity, H2×d2≧0.30 is preferable, and H2×d2≧0.35 is especially preferable.

此外,接著偏光件與透明保護薄膜之接著劑層之厚度愈大,愈可抑制氣泡在高溫高濕下膨脹,故理想,但接著劑層之厚度若大,有偏光薄膜之濕熱耐久性變差之傾向。圖1所示之偏光薄膜10中,偏光件1之非偏光部1A以外之部分(以下亦稱「偏光部」)與透明保護薄膜3之間的接著劑層厚度為2µm以下時,可維持偏光薄膜之濕熱耐久性,且可抑制氣泡在高溫高濕下膨脹,故理想。In addition, the greater the thickness of the adhesive layer that connects the polarizer and the transparent protective film, the more it can suppress the expansion of air bubbles under high temperature and high humidity, so it is ideal. However, if the thickness of the adhesive layer is large, the humidity and heat durability of the polarizing film will deteriorate. tendency. In the polarizing film 10 shown in FIG. 1 , when the thickness of the adhesive layer between the polarizer 1 other than the non-polarizing portion 1A (hereinafter also referred to as “polarizing portion”) and the transparent protective film 3 is 2 µm or less, polarization can be maintained. It is ideal for the humidity and heat durability of the film, and it can inhibit the expansion of air bubbles under high temperature and high humidity.

以下,就構成本發明偏光薄膜之各構件進行說明。Hereinafter, each member constituting the polarizing film of the present invention will be described.

[偏光件] 偏光薄膜所具備之偏光件係由含二色性物質之樹脂薄膜構成。偏光件中形成有非偏光部。非偏光部代表上係二色性物質之含量較偏光件之非偏光部以外之部分更低的部位(低濃度部)。惟,本發明中之非偏光部可為二色性材料從偏光件脫離之層,亦可為不含二色性材料之其他層,不受該等所限。相較於以機械性方式(例如藉由使用雕刻刀沖裁、繪圖機、水刀等以機械性方式削除之方法)形成有貫通孔之情況,根據所述構成就能避免裂痕、剝層(層間剝離)、滲膠等品質上之問題。 [Polarizer] The polarizer included in the polarizing film is composed of a resin film containing a dichroic substance. A non-polarizing portion is formed in the polarizer. The non-polarizing portion represents a portion (low-concentration portion) where the content of the upper dichroic substance is lower than that of the portion other than the non-polarizing portion of the polarizer. However, the non-polarizing portion in the present invention may be a layer where the dichroic material is released from the polarizer, or may be another layer not containing the dichroic material, and is not limited thereto. Compared with the case where through-holes are formed mechanically (for example, by cutting with a carving knife, a plotter, a water jet, etc.), cracks, delamination ( Delamination between layers), glue bleeding and other quality problems.

於偏光件導入非偏光部之方法可舉:利用化學處理從偏光件萃取二色性物質並進行脫色,藉此於偏光件形成非偏光部之方法(以下亦稱「化學處理法」);或者,利用雷射光等分解二色性物質,藉此形成非偏光部之方法(以下亦稱「雷射法」)等。該等方法中,又宜為化學處理法,因其可將非偏光部之二色性物質本身之含量調整成較低,相較於雷射法,能更良好地維持非偏光部之透明性。The method of introducing a non-polarizing portion into a polarizer includes: a method of extracting a dichroic substance from a polarizing element by chemical treatment and decolorizing it, thereby forming a non-polarizing portion on a polarizing element (hereinafter also referred to as "chemical treatment method"); or , a method of decomposing a dichroic substance by using laser light or the like to form a non-polarizing portion (hereinafter also referred to as "laser method"), etc. Among these methods, the chemical treatment method is more suitable, because it can adjust the content of the dichroic substance itself in the non-polarizing part to a lower level, and can maintain the transparency of the non-polarizing part better than the laser method. .

偏光薄膜中,非偏光部之長度、配置、形狀、尺寸等可適當設計。例如,可因應所搭載之影像顯示裝置的感測器部之位置、形狀、尺寸等來設計。具體而言,係設計成使非偏光部不對應影像顯示裝置之感測器以外之部分(例如影像顯示部)。In the polarizing film, the length, arrangement, shape, size, etc. of the non-polarizing portion can be appropriately designed. For example, it can be designed according to the position, shape, size, etc. of the sensor portion of the mounted image display device. Specifically, it is designed so that the non-polarized part does not correspond to parts other than the sensor of the image display device (such as the image display part).

非偏光部之透射率(例如在23℃下以波長550nm之光測定之透射率)宜為50%以上,較宜為60%以上,更宜為75%以上,尤宜為90%以上。若為所述透射率,便可確保所期望之透明性。例如,使非偏光部對應影像顯示裝置之感測器部時,可防止對感測器之拍攝性能造成不良影響。The transmittance of the non-polarizing part (for example, the transmittance measured by light with a wavelength of 550nm at 23°C) is preferably 50% or more, more preferably 60% or more, more preferably 75% or more, and especially preferably 90% or more. If the transmittance is the above, desired transparency can be ensured. For example, when the non-polarized part is made to correspond to the sensor part of the image display device, it is possible to prevent adverse effects on the imaging performance of the sensor.

偏光件宜在波長380nm~780nm之範圍內顯示吸收二色性。偏光件之偏光部(偏光件之非偏光部以外之部位)的單體透射率(Ts)宜為39%以上,較宜為39.5%以上,更宜為40%以上,尤宜為40.5%以上。此外,單體透射率之理論上的上限為50%,而實際使用的上限為46%。又,單體透射率(Ts)係以JIS Z8701之2度視野(C光源)測定並進行視感度校正後之Y值,例如可用紫外線可見光分光光度計(日本分光股份公司製,產品名:V7100)進行測定。偏光件之偏光部的偏光度宜為99.8%以上,較宜為99.9%以上,更宜為99.95%以上。The polarizer should exhibit absorption dichroism within the wavelength range of 380nm~780nm. The single transmittance (Ts) of the polarizing part of the polarizer (other than the non-polarizing part of the polarizer) is preferably 39% or more, more preferably 39.5% or more, more preferably 40% or more, especially 40.5% or more . In addition, the theoretical upper limit of the monomer transmittance is 50%, while the practical upper limit is 46%. In addition, the single transmittance (Ts) is measured with the 2-degree field of view (C light source) of JIS Z8701 and the Y value after the sensitivity correction is performed. For example, an ultraviolet-visible spectrophotometer (manufactured by JASCO Corporation, product name: V7100 ) to measure. The degree of polarization of the polarizing part of the polarizer is preferably 99.8% or more, more preferably 99.9% or more, more preferably 99.95% or more.

偏光件(樹脂薄膜)之厚度可設定成任意適當之值。偏光件之厚度代表上為0.5µm~80µm。厚度宜為30µm以下,較宜為25µm以下,更宜為18µm以下,尤宜為12µm以下,更尤宜小於8µm。厚度宜為1µm以上。作為偏光件之樹脂薄膜其厚度愈薄,在後述與鹼性溶液接觸之步驟中,可在更短之時間內減低二色性物質之含量。The thickness of the polarizer (resin film) can be set to any appropriate value. The thickness of the polarizer is typically 0.5µm~80µm. The thickness is preferably less than 30 µm, more preferably less than 25 µm, more preferably less than 18 µm, particularly preferably less than 12 µm, more preferably less than 8 µm. The thickness is preferably 1 µm or more. The thinner the thickness of the resin film used as a polarizer, the less time it takes to reduce the content of dichroic substances in the step of contacting with an alkaline solution described later.

上述二色性物質可舉例如碘、有機染料等。該等可單獨使用或組合二種以上來使用。較佳可使用碘。其係藉由與後述鹼性溶液接觸,因而可良好地形成非偏光部之緣故。Examples of the dichroic substance include iodine and organic dyes. These can be used individually or in combination of 2 or more types. Preferably iodine can be used. This is because the non-polarizing part can be favorably formed by contacting with the alkaline solution mentioned later.

非偏光部之二色性物質之含量宜為1.0重量%以下,較宜為0.5重量%以下,更宜為0.2重量%以下。非偏光部之二色性物質之含量若在所述範圍內,便可對非偏光部充分賦予所期望之透明性。因此,例如在使非偏光部對應影像顯示裝置之感測器部時,由亮度及色調兩者之觀點來看,可實現非常優異之拍攝性能。另一方面,非偏光部之二色性物質含量的下限值一般在檢測極限值以下。此外,使用碘作為二色性物質時,碘含量例如可從X射線螢光分析所測定之X射線強度,利用事先使用標準試料作成之檢量曲線來求得。The content of the dichroic substance in the non-polarizing portion is preferably 1.0% by weight or less, more preferably 0.5% by weight or less, and more preferably 0.2% by weight or less. If the content of the dichroic substance in the non-polarizing portion is within the above range, desired transparency can be sufficiently provided to the non-polarizing portion. Therefore, for example, when the non-polarization part is made to correspond to the sensor part of the image display device, it is possible to realize very excellent imaging performance from both the viewpoints of brightness and color tone. On the other hand, the lower limit of the content of the dichroic substance in the non-polarizing portion is generally not more than the detection limit. In addition, when iodine is used as the dichroic substance, the iodine content can be obtained, for example, from the X-ray intensity measured by X-ray fluorescence analysis, using a calibration curve prepared in advance using a standard sample.

其他部位之二色性物質之含量與非偏光部之二色性物質之含量的差宜為0.5重量%以上,更宜為1重量%以上。The difference between the content of the dichroic substance in other parts and the content of the dichroic substance in the non-polarizing part is preferably 0.5% by weight or more, more preferably 1% by weight or more.

形成上述樹脂薄膜之樹脂可使用任意適當的樹脂。較佳可使用聚乙烯醇系樹脂(以下稱為「PVA系樹脂」)。PVA系樹脂可舉例如聚乙烯醇、乙烯-乙烯醇共聚物。聚乙烯醇可藉由將聚乙酸乙烯酯皂化而得。乙烯-乙烯醇共聚物可藉由將乙烯-乙酸乙烯酯共聚物皂化而得。PVA系樹脂之皂化度通常為85莫耳%以上且小於100莫耳%,宜為95.0莫耳%~99.95莫耳%,更宜為99.0莫耳%~99.93莫耳%。皂化度可依循JIS K 6726-1994而求得。藉由使用所述皂化度之PVA系樹脂,可獲得耐久性優異之偏光件。皂化度過高時,會有膠化之虞。Any appropriate resin can be used for the resin forming the above-mentioned resin film. Preferably, polyvinyl alcohol-based resin (hereinafter referred to as "PVA-based resin") can be used. Examples of PVA-based resins include polyvinyl alcohol and ethylene-vinyl alcohol copolymers. Polyvinyl alcohol can be obtained by saponifying polyvinyl acetate. Ethylene-vinyl alcohol copolymer can be obtained by saponifying ethylene-vinyl acetate copolymer. The degree of saponification of the PVA-based resin is usually more than 85 mol % and less than 100 mol %, preferably 95.0 mol % to 99.95 mol %, more preferably 99.0 mol % to 99.93 mol %. The degree of saponification can be obtained in accordance with JIS K 6726-1994. By using a PVA-based resin having such a degree of saponification, a polarizer excellent in durability can be obtained. When the saponification is too high, gelation may occur.

PVA系樹脂之平均聚合度可按目的適當選擇。平均聚合度通常為1000~10000,宜為1200~4500,更宜為1500~4300。此外,平均聚合度可依循JIS K 6726-1994而求得。The average degree of polymerization of the PVA-based resin can be appropriately selected according to the purpose. The average degree of polymerization is usually 1000-10000, preferably 1200-4500, more preferably 1500-4300. In addition, the average degree of polymerization can be obtained in accordance with JIS K 6726-1994.

具有非偏光部之偏光件可藉由使處理液、例如鹼性溶液接觸含二色性物質之樹脂薄膜的化學處理法來製造。使用碘作為二色性物質時,藉由使鹼性溶液接觸樹脂薄膜所期望之部位,可容易降低接觸部之碘含量(脫色)。具體而言,鹼性溶液可藉由接觸而滲透至樹脂薄膜內部。樹脂薄膜中所含之碘錯合物會被鹼性溶液所含之鹼而還原成碘離子。藉由碘錯合物被還原成碘離子,可提升接觸部之透射率。而且,變成碘離子之碘會從樹脂薄膜移動至鹼性溶液之溶劑中。以此方式獲得之非偏光部可良好維持其透明性。具體而言,在破壞碘錯合物使透射率提升時,殘存於樹脂薄膜內之碘隨著偏光件之使用會再次形成碘錯合物而會降低透射率,但若使碘含量降低便能防止所述問題。A polarizer having a non-polarizing portion can be produced by a chemical treatment method in which a treatment liquid, such as an alkaline solution, is brought into contact with a resin film containing a dichroic substance. When iodine is used as a dichroic substance, the iodine content in the contact portion can be easily reduced (decolorization) by bringing an alkaline solution into contact with a desired portion of the resin film. Specifically, the alkaline solution can penetrate into the interior of the resin film by contact. The iodine complex contained in the resin film will be reduced to iodide ion by the alkali contained in the alkaline solution. The transmittance of the contact portion can be improved by reducing the iodine complex to iodide ions. And, the iodine turned into iodide ions moves from the resin film to the solvent of the alkaline solution. The non-polarizing portion obtained in this way can maintain its transparency well. Specifically, when the iodine complex is destroyed to increase the transmittance, the iodine remaining in the resin film will form an iodine complex again with the use of the polarizer, which will reduce the transmittance. However, if the iodine content is reduced, the prevent said problem.

鹼性溶液之接觸方法可採用任意適當之方法。可舉例如對樹脂薄膜滴下、塗敷、噴霧鹼性溶液之方法、將樹脂薄膜浸漬於鹼性溶液之方法。Any appropriate method can be used for the contact method of the alkaline solution. Examples thereof include a method of dripping, coating, or spraying an alkaline solution on a resin film, and a method of immersing a resin film in an alkaline solution.

於接觸鹼性溶液時,亦可以任意適當之保護材保護樹脂薄膜,以使所期望之部位以外不接觸鹼性溶液(以不使二色性物質之含量降低)。具體上,樹脂薄膜之保護材可舉例如保護薄膜、表面保護薄膜。保護薄膜係可直接作為偏光件之保護薄膜利用者。表面保護薄膜係可於製造偏光件時暫時使用者。表面保護薄膜可在任意適當之時機點從樹脂薄膜去除,故代表上係透過黏著劑層貼合於樹脂薄膜上。保護材之另一具體例可舉光阻劑等。When in contact with alkaline solution, any suitable protective material can be used to protect the resin film so that the parts other than the desired ones do not come into contact with the alkaline solution (so as not to reduce the content of the dichroic substance). Specifically, the protective material of the resin film may, for example, be a protective film or a surface protection film. The protective film can be used directly as a protective film for polarizers. The surface protection film can be temporarily used in the manufacture of polarizers. The surface protection film can be removed from the resin film at any appropriate time, so the upper part is bonded to the resin film through the adhesive layer. Another specific example of the protective material may include a photoresist or the like.

上述鹼性化合物可使用任意適當之鹼性化合物。鹼性化合物可列舉例如:氫氧化鈉、氫氧化鉀、氫氧化鋰等鹼金屬之氫氧化物、氫氧化鈣等鹼土族金屬之氫氧化物、碳酸鈉等無機鹼金屬鹽、醋酸鈉等有機鹼金屬鹽、氨水等。其中,宜使用鹼金屬及/或鹼土族金屬之氫氧化物,更宜使用氫氧化鈉、氫氧化鉀、氫氧化鋰。可有效率地將二色性物質離子化,而可更簡便地形成非偏光部。該等鹼性化合物可單獨使用或可組合二種以上來使用。Any appropriate basic compound can be used as the above-mentioned basic compound. Examples of basic compounds include hydroxides of alkali metals such as sodium hydroxide, potassium hydroxide, and lithium hydroxide, hydroxides of alkaline earth metals such as calcium hydroxide, inorganic alkali metal salts such as sodium carbonate, and organic compounds such as sodium acetate. Alkali metal salts, ammonia water, etc. Among them, hydroxides of alkali metals and/or alkaline earth metals are preferably used, and sodium hydroxide, potassium hydroxide, and lithium hydroxide are more preferably used. The dichroic substance can be efficiently ionized, and the non-polarizing portion can be formed more simply. These basic compounds can be used individually or in combination of 2 or more types.

鹼性溶液之溶劑可使用任意適當之溶劑。具體上可舉水、乙醇、甲醇等醇、醚、苯、氯仿及該等之混合溶劑。其中,由經離子化之二色性物質可良好地往溶劑移動來看,宜使用水、醇。As a solvent for the alkaline solution, any appropriate solvent can be used. Specifically, alcohols such as water, ethanol, and methanol, ether, benzene, chloroform, and mixed solvents thereof may be mentioned. Among them, water and alcohol are preferably used because the ionized dichroic substance can move well to the solvent.

鹼性溶液之濃度例如為0.01N~5N,宜為0.05N~3N,較宜為0.1N~2.5N。濃度若為所述範圍,便可良好地形成所期望之非偏光部。The concentration of the alkaline solution is, for example, 0.01N~5N, preferably 0.05N~3N, more preferably 0.1N~2.5N. If the concentration is within the above-mentioned range, a desired non-polarizing portion can be formed favorably.

鹼性溶液之液溫例如為20℃~50℃。鹼性溶液之接觸時間,例如係因應樹脂薄膜之厚度、鹼性溶液所含之鹼性化合物之種類或濃度來設定。接觸時間例如為5秒~30分鐘,宜為5秒~5分鐘。The liquid temperature of the alkaline solution is, for example, 20°C to 50°C. The contact time of the alkaline solution is set according to the thickness of the resin film, and the type or concentration of the alkaline compound contained in the alkaline solution, for example. The contact time is, for example, 5 seconds to 30 minutes, preferably 5 seconds to 5 minutes.

在一實施形態中,在接觸鹼性溶液時,樹脂薄膜表面係以使其至少一部分露出之方式被表面保護薄膜被覆著。例如,可藉由於偏光件(樹脂薄膜)貼合形成有小圓形貫通孔之表面保護薄膜,並使鹼性溶液接觸其來製作。此時,樹脂薄膜之另一側(未配置表面保護薄膜之側)亦宜受到保護。In one embodiment, the surface of the resin film is covered with a surface protection film so that at least a part thereof is exposed when it comes into contact with an alkaline solution. For example, it can be produced by attaching a surface protection film formed with small circular through-holes to a polarizer (resin film), and bringing an alkaline solution into contact with it. At this time, the other side of the resin film (the side on which the surface protection film is not disposed) is preferably also protected.

此外,上述樹脂薄膜亦可為長條狀。樹脂薄膜為長條狀時,樹脂薄膜與保護材之積層宜藉由捲對捲方式來進行。在此,「捲對捲」係指在輸送捲狀薄膜的同時,使彼此之長邊方向對齊進行積層。於長條狀表面保護薄膜中,例如於其長邊方向及/或寬度方向上以預定間隔形成有貫通孔。關於使用上述長條狀樹脂薄膜之偏光件之製造方法及製造長條狀樹脂薄膜所用之表面保護薄膜,係記載於日本專利特開2016-027135號公報、日本專利特開2016-027136號公報、日本專利特開2016-027137號公報、日本專利特開2016-027138號公報、日本專利特開2016-027139號公報中,本說明書即援用該記載作為參考。In addition, the above-mentioned resin film may also be elongated. When the resin film is long, the lamination of the resin film and the protective material should be carried out by roll-to-roll. Here, "roll-to-roll" refers to laminating while aligning the longitudinal direction of each other while feeding the roll-shaped film. In the elongated surface protection film, for example, through-holes are formed at predetermined intervals in the longitudinal direction and/or the width direction. The manufacturing method of the polarizer using the above-mentioned elongated resin film and the surface protection film used for manufacturing the elongated resin film are described in Japanese Patent Laid-Open No. 2016-027135, Japanese Patent Laid-Open No. 2016-027136, In Japanese Patent Laid-Open No. 2016-027137, Japanese Patent Laid-Open No. 2016-027138, and Japanese Patent Laid-Open No. 2016-027139, the description is incorporated herein by reference.

在使接觸鹼性溶液時,樹脂薄膜宜製成可作為偏光件使用之狀態。具體而言,宜施行有膨潤處理、延伸處理、利用上述二色性物質進行之染色處理、交聯處理、洗淨處理、乾燥處理等各種處理。此外,施行各種處理時,樹脂薄膜亦可為形成於基材上之樹脂層。基材與樹脂層之積層體可藉由例如以下方法等而得:將包含上述樹脂薄膜之形成材料的塗佈液塗佈於基材之方法、將樹脂薄膜積層於基材之方法。When exposed to an alkaline solution, the resin film is preferably made into a state that can be used as a polarizer. Specifically, various treatments such as swelling treatment, stretching treatment, dyeing treatment using the above-mentioned dichroic substance, crosslinking treatment, washing treatment, and drying treatment are preferably performed. In addition, the resin film may be a resin layer formed on a base material when various treatments are performed. The laminate of the base material and the resin layer can be obtained by, for example, a method of applying a coating liquid containing the above-mentioned resin film-forming material to the base material, or a method of laminating the resin film on the base material.

上述染色處理代表上係使其吸附二色性物質來進行。該吸附方法可舉例如使樹脂薄膜浸漬於含二色性物質之染色液中之方法、將該染色液塗敷於樹脂薄膜之方法、將該染色液噴霧至樹脂薄膜之方法等。較佳為使樹脂薄膜浸漬於染色液中之方法。因可良好吸附二色性物質。The above-mentioned dyeing treatment is typically carried out by adsorbing a dichroic substance. The adsorption method includes, for example, a method of immersing the resin film in a dye solution containing a dichroic substance, a method of applying the dye solution to the resin film, and a method of spraying the dye solution onto the resin film. A method of immersing a resin film in a dyeing solution is preferable. Because it can adsorb dichroic substances well.

使用碘作為二色性物質時,可適宜使用碘水溶液作為上述染色液。碘之摻混量相對於水100重量份宜為0.04重量份~5.0重量份。為了提高碘對水的溶解度,宜於碘水溶液中摻混碘化物。碘化物宜可使用碘化鉀。碘化物之摻混量相對於水100重量份宜為0.3重量份~15重量份。When using iodine as the dichroic substance, an iodine aqueous solution can be suitably used as the above-mentioned dyeing solution. The blending amount of iodine is preferably 0.04 to 5.0 parts by weight relative to 100 parts by weight of water. In order to increase the solubility of iodine in water, it is advisable to mix iodide in the iodine aqueous solution. Potassium iodide is preferably used as the iodide. The blending amount of iodide is preferably 0.3 to 15 parts by weight relative to 100 parts by weight of water.

上述延伸處理中,樹脂薄膜代表上係被單軸延伸至3倍~7倍。此外,延伸方向可對應所得偏光件之吸收軸方向。In the above-mentioned stretching process, the resin film representing the top line is uniaxially stretched to 3 to 7 times. In addition, the extending direction may correspond to the absorption axis direction of the obtained polarizer.

藉由化學處理進行脫色來形成偏光件之非偏光部時,鹼性溶液之接觸面(非偏光部)會較其他偏光部更凹陷,而於非偏光部形成凹部。凹部之最大深度會依偏光件之厚度或與鹼性溶液之接觸條件(溫度、時間等)而改變,為0.1~2.0(µm)、尤其為0.1~1.0(µm)時,容易謀求提升偏光薄膜在高溫高濕下之視辨性,故理想。When the non-polarizing part of the polarizer is formed by decolorization by chemical treatment, the contact surface (non-polarizing part) of the alkaline solution will be more concave than the other polarizing part, and a concave part will be formed in the non-polarizing part. The maximum depth of the concave part will vary depending on the thickness of the polarizer or the contact conditions (temperature, time, etc.) It is ideal for visibility under high temperature and high humidity.

藉由化學處理進行脫色來形成偏光件之非偏光部時,非偏光部之厚度及硬度可藉由適當調整下述事項等來變更:非偏光部之製作條件(例如「使偏光薄膜浸漬於1mol/L(1N)之氫氧化鈉水溶液中之時間(秒)」、「使偏光薄膜浸漬於1mol/L(1N)之鹽酸中之時間(秒)」、「NaOH處理及HCl處理後之乾燥溫度(℃)」。When the non-polarizing part of the polarizer is formed by decolorization by chemical treatment, the thickness and hardness of the non-polarizing part can be changed by properly adjusting the following items: the production conditions of the non-polarizing part (for example, "immerse the polarizing film in 1mol /L (1N) sodium hydroxide aqueous solution (seconds)", "time for immersing polarizing film in 1mol/L (1N) hydrochloric acid (seconds)", "drying temperature after NaOH treatment and HCl treatment (℃)".

製造本發明中使用之偏光件時,可視需求進一步包含任意適當之步驟。可舉例如使鹼金屬及/或鹼土族金屬降低之步驟、及去除上述鹼性溶液等。該等步驟可在上述製造方法之任意適當之階段進行。When manufacturing the polarizer used in the present invention, any appropriate steps may be further included as needed. Examples include a step of reducing alkali metals and/or alkaline earth metals, removing the above-mentioned alkaline solution, and the like. These steps can be carried out at any suitable stage of the above-mentioned manufacturing method.

藉由使樹脂薄膜接觸鹼性溶液,會於接觸部殘存鹼金屬及/或鹼土族金屬之氫氧化物。且,藉由使鹼性溶液接觸樹脂薄膜,會於接觸部生成鹼金屬及/或鹼土族金屬之金屬鹽。該等會生成氫氧化物離子,所生成之氫氧化物離子會對存在於接觸部周圍之二色性物質(例如碘錯合物)產生作用(分解、還原),而可擴大非偏光區域(低濃度區域)。因此,藉由使鹼金屬及/或鹼土族金屬降低,可抑制非偏光區域隨時間擴大,而可維持所期望之非偏光部形狀。使鹼金屬及/或鹼土族金屬降低之步驟的詳細內容例如記載於日本專利特開2015-215609號公報、日本專利特開2015-215610號公報、日本專利特開2015-215611號公報中,本說明書即援用該記載作為參考。When the resin film is brought into contact with an alkaline solution, hydroxides of alkali metals and/or alkaline earth metals remain in the contact parts. And, by bringing the alkaline solution into contact with the resin film, a metal salt of an alkali metal and/or an alkaline earth metal is generated at the contact portion. These will generate hydroxide ions, and the generated hydroxide ions will act (decompose, reduce) the dichroic substances (such as iodine complexes) existing around the contact portion, and can expand the non-polarized area ( low concentration areas). Therefore, by reducing the alkali metal and/or the alkaline earth metal, it is possible to suppress the expansion of the non-polarizing region over time, and maintain the desired shape of the non-polarizing portion. The details of the step of reducing alkali metals and/or alkaline earth metals are, for example, described in Japanese Patent Laid-Open No. 2015-215609, Japanese Patent Laid-Open No. 2015-215610, and Japanese Patent Laid-Open No. 2015-215611. This description is incorporated herein by reference.

上述鹼性溶液及/或後交聯溶液之去除方法的具體例可舉洗淨、利用廢布等擦拭去除、吸引去除、自然乾燥、加熱乾燥、送風乾燥、減壓乾燥等。洗淨所用之洗淨液可舉例如水(純水)、甲醇、乙醇等醇及該等之混合液等。較佳可使用水。洗淨次數無特別限定,可進行複數次。利用乾燥去除時,其乾燥溫度例如為20℃~100℃。Specific examples of the removal method of the above-mentioned alkaline solution and/or post-crosslinking solution include washing, wiping removal with a waste cloth, suction removal, natural drying, heating drying, air drying, and reduced pressure drying. The cleaning solution used for cleaning may, for example, be water (pure water), alcohols such as methanol or ethanol, or a mixture thereof. Preferably water can be used. The number of times of washing is not particularly limited, and may be performed multiple times. When removing by drying, the drying temperature is, for example, 20°C to 100°C.

[透明保護薄膜] 本發明偏光薄膜係於偏光件之至少一面透過接著劑層積層有透明保護薄膜。又,本發明偏光薄膜中,例如亦可於偏光件之與積層有透明保護薄膜之面的相反側之面,隔著接著劑層進一步設置有相同或互異之透明保護薄膜。 [Transparent protective film] The polarizing film of the present invention is that a transparent protective film is laminated on at least one side of the polarizing element through an adhesive layer. In addition, in the polarizing film of the present invention, for example, the same or different transparent protective films may be further provided on the surface of the polarizer opposite to the surface on which the transparent protective film is laminated via an adhesive layer.

作為構成透明保護薄膜之材料,可使用例如透明性、機械強度、熱穩定性、水分阻斷性、各向同性等優異之熱塑性樹脂。所述熱塑性樹脂之具體例,可列舉:三醋酸纖維素等纖維素樹脂、聚酯樹脂、聚醚碸樹脂、聚碸樹脂、聚碳酸酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚烯烴樹脂、(甲基)丙烯酸樹脂、環狀聚烯烴樹脂(降𦯉烯系樹脂)、聚芳酯樹脂、聚苯乙烯樹脂、聚乙烯醇樹脂及該等之混合物。透明保護薄膜中亦可包含有1種以上任意適當之添加劑。添加劑可舉例如紫外線吸收劑、抗氧化劑、滑劑、塑化劑、脫模劑、抗著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明保護薄膜中之上述熱塑性樹脂之含量宜為50~100重量%,較宜為50~99重量%,更宜為60~98重量%,尤宜為70~97重量%。透明保護薄膜中之上述熱塑性樹脂之含量在50重量%以下時,有無法充分發揮熱塑性樹脂原本具有之高透明性等之虞。As a material constituting the transparent protective film, for example, a thermoplastic resin excellent in transparency, mechanical strength, heat stability, moisture barrier property, isotropy, etc. can be used. Specific examples of the thermoplastic resin include cellulose resins such as cellulose triacetate, polyester resins, polyether resins, polyresins, polycarbonate resins, polyamide resins, polyimide resins, polyester resins, Olefin resins, (meth)acrylic resins, cyclic polyolefin resins (northylene-based resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof. The transparent protective film may contain one or more kinds of any appropriate additives. Examples of additives include ultraviolet absorbers, antioxidants, slip agents, plasticizers, release agents, anti-coloring agents, flame retardants, nucleating agents, antistatic agents, pigments, and colorants. The content of the thermoplastic resin in the transparent protective film is preferably 50-100% by weight, more preferably 50-99% by weight, more preferably 60-98% by weight, especially 70-97% by weight. When content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has can not fully be exhibited.

又,形成透明保護薄膜之材料宜為透明性、機械強度、熱穩定性、水分阻斷性及各向同性等優異者,尤其透濕度在150g/m 2/24h以下者較佳,140g/m 2/24h以下者尤佳,120g/m 2/24h以下者更佳。 In addition, the material forming the transparent protective film should be excellent in transparency, mechanical strength, thermal stability, moisture barrier and isotropy, especially the moisture permeability below 150g/m 2 /24h is better, 140g/m 2 /24h or less is preferred, and 120g/m 2 /24h or less is even better.

透明保護薄膜之不接著偏光件的面上可設置硬塗層、抗反射層、抗黏層、擴散層乃至防眩層等機能層。此外,上述硬塗層、抗反射層、抗黏層、擴散層或防眩層等機能層除了可設置在透明保護薄膜其本身外,還可另外設置成與透明保護薄膜分開之個體。Functional layers such as hard coating, anti-reflection layer, anti-adhesion layer, diffusion layer and even anti-glare layer can be provided on the surface of the transparent protective film that is not attached to the polarizer. In addition, the above-mentioned functional layers such as hard coat layer, anti-reflection layer, anti-sticking layer, diffusion layer or anti-glare layer can be provided not only on the transparent protective film itself, but also separately from the transparent protective film.

透明保護薄膜之厚度可適當決定,一般而言由強度或處置性等之作業性、薄層性等方面來看,為1~500µm左右,宜為1~300µm,較宜為5~200µm。更宜為10~200µm,且宜為20~80µm。The thickness of the transparent protective film can be appropriately determined. Generally speaking, it is about 1~500µm, preferably 1~300µm, and more preferably 5~200µm in terms of strength, handling, and other aspects of workability and thin layer. More preferably, it is 10 to 200 µm, and more preferably, it is 20 to 80 µm.

作為前述透明保護薄膜,可使用具有正面相位差為40nm以上及/或厚度方向相位差為80nm以上之相位差的相位差薄膜。正面相位差通常係控制在40~200nm之範圍,厚度方向相位差通常係控制在80~300nm之範圍。使用相位差薄膜作為透明保護薄膜時,該相位差薄膜亦可作為透明保護薄膜發揮功能,故可謀求薄型化。本發明偏光薄膜中,例如亦可於偏光件之與積層有透明保護薄膜之面的相反側之面,隔著接著劑層進一步設置有相位差薄膜。As the transparent protective film, a retardation film having a front retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more can be used. The front phase difference is usually controlled in the range of 40~200nm, and the thickness direction phase difference is usually controlled in the range of 80~300nm. When using a retardation film as a transparent protective film, since this retardation film can also function as a transparent protective film, thickness reduction can be aimed at. In the polarizing film of the present invention, for example, a retardation film may be further provided via an adhesive layer on the surface of the polarizer opposite to the surface on which the transparent protective film is laminated.

作為相位差薄膜,可舉將高分子素材進行單軸或雙軸延伸處理而成之雙折射性薄膜、液晶聚合物之定向薄膜、以薄膜支持液晶聚合物之定向層者等。相位差薄膜之厚度亦無特別限制,一般為20~150μm左右。Examples of retardation films include birefringent films obtained by uniaxially or biaxially stretching polymer materials, alignment films of liquid crystal polymers, and alignment layers of liquid crystal polymers supported by films. The thickness of the retardation film is not particularly limited, and is generally about 20-150 μm.

作為相位差薄膜,亦可使用滿足下述式(1)乃至(3)之逆波長色散型相位差薄膜: 0.70<Re[450]/Re[550]<0.97…(1) 1.5×10 -3<Δn<6×10 -3…(2) 1.13<NZ<1.50…(3) (式中,Re[450]及Re[550]分別係在23℃下以波長450nm及550nm之光測定之相位差薄膜的面內相位差值;Δn係分別將相位差薄膜之慢軸方向、快軸方向之折射率設為nx、ny時nx-ny的面內雙折射;NZ係令nz為相位差薄膜之厚度方向的折射率時,厚度方向雙折射nx-nz與面內雙折射nx-ny的比)。 As the retardation film, a reverse wavelength dispersion retardation film satisfying the following formulas (1) and (3) can also be used: 0.70<Re[450]/Re[550]<0.97...(1) 1.5×10 -3 <Δn<6×10 -3 ...(2) 1.13<NZ<1.50...(3) (In the formula, Re[450] and Re[550] are the phases measured with light of wavelength 450nm and 550nm at 23°C respectively The in-plane retardation value of the retardation film; Δn is the in-plane birefringence of nx-ny when the refractive index of the slow axis direction and the fast axis direction of the retardation film are respectively set to nx and ny; NZ is the retardation film with nz For the refractive index in the thickness direction, the ratio of the birefringence nx-nz in the thickness direction to the in-plane birefringence nx-ny).

本發明偏光薄膜中亦可設置相位差層。相位差層可為單層亦可為複數層,相位差層亦可兼作偏光件之保護層。本發明偏光薄膜中,例如亦可於偏光件之與積層有透明保護薄膜之面的相反側之面,隔著接著劑層設置有相位差層。相位差層之種類、數量、組合、配置位置、特性可按目的適當設定。A retardation layer may also be provided in the polarizing film of the present invention. The retardation layer can be a single layer or multiple layers, and the retardation layer can also be used as a protective layer of the polarizer. In the polarizing film of the present invention, for example, a retardation layer may be provided via an adhesive layer on the surface of the polarizer opposite to the surface on which the transparent protective film is laminated. The type, quantity, combination, arrangement position, and characteristics of the retardation layer can be appropriately set according to the purpose.

形成相位差層時可適宜使用液晶性化合物,例如可使用線棒、間隙式塗佈機、缺角輪塗佈機、凹版塗佈機、狹縫式塗模等來塗佈包含該液晶性化合物之溶劑。此時,已塗佈之液晶性溶液可使其自然乾燥,亦可使其加熱乾燥。此外,液晶性溶液宜在較均質相-液晶相轉移濃度更低之濃度、亦即在均質相狀態下塗敷。此時,可藉由磨擦處理或光定向等之方法使其穩定定向。When forming the retardation layer, a liquid crystal compound can be suitably used. For example, a wire bar, a gap coater, a cut-beam coater, a gravure coater, a slot die, or the like can be used to coat the liquid crystal compound containing the liquid crystal compound. solvent. At this time, the coated liquid crystalline solution can be dried naturally or heated. In addition, the liquid crystalline solution is preferably applied at a concentration lower than the homogeneous phase-liquid crystal phase transition concentration, that is, in a homogeneous phase state. At this time, it can be stably oriented by methods such as rubbing treatment or photo-orientation.

[接著劑層] 本發明偏光薄膜係於偏光件之至少一面透過接著劑層積層有透明保護薄膜。該接著劑層例如可藉由硬化性樹脂組成物之硬化物層來形成。 [adhesive layer] The polarizing film of the present invention is that a transparent protective film is laminated on at least one side of the polarizing element through an adhesive layer. The adhesive layer can be formed, for example, of a cured product layer of a curable resin composition.

本發明特徵在於設計成:在85℃-85%濕度環境下放置72小時後,形成於偏光件之非偏光部的尺寸收縮率X1成為1.0%以下。以滿足該尺寸收縮率X1之方式來構成接著劑層之材料,可僅為後述之硬化性樹脂組成物,亦可於硬化性樹脂組成物併用易接著組成物。The present invention is characterized in that it is designed such that the dimensional shrinkage rate X1 of the non-polarizing portion formed on the polarizer becomes 1.0% or less after being left in an environment of 85° C.-85% humidity for 72 hours. The material constituting the adhesive layer so as to satisfy the dimensional shrinkage rate X1 may be only the curable resin composition described later, or an easy-adhesive composition may be used in combination with the curable resin composition.

本發明偏光薄膜10中,偏光件1之偏光部與透明保護薄膜3之間的接著劑層厚度宜為2µm以下,且宜為1.8µm以下。此外,為了確保接著性,該接著劑層厚度的下限宜為0.5µm。In the polarizing film 10 of the present invention, the thickness of the adhesive layer between the polarizing portion of the polarizer 1 and the transparent protective film 3 is preferably less than 2 µm, and preferably less than 1.8 µm. In addition, in order to ensure adhesion, the lower limit of the thickness of the adhesive layer is preferably 0.5 µm.

硬化性樹脂組成物可區分為自由基聚合硬化性樹脂組成物與陽離子聚合硬化性樹脂組成物。本發明中係將波長範圍在10nm~小於380nm之活性能量線標記為紫外線,且將波長範圍在380nm~800nm之活性能量線標記為可見光線。Curable resin compositions can be classified into radical polymerizable curable resin compositions and cationic polymerizable curable resin compositions. In the present invention, the active energy rays with a wavelength range of 10 nm to less than 380 nm are marked as ultraviolet rays, and the active energy lines with a wavelength range of 380 nm to 800 nm are marked as visible rays.

構成自由基聚合硬化性樹脂組成物之單體成分可舉具有(甲基)丙烯醯基、乙烯基等碳-碳雙鍵之自由基聚合性官能基的化合物。該等單體成分可使用單官能自由基聚合性化合物或具有2個以上聚合性官能基之多官能自由基聚合性化合物中之任一者。又,該等自由基聚合性化合物可單獨使用1種或可組合2種以上來使用。該等自由基聚合性化合物例如宜為具有(甲基)丙烯醯基之化合物。此外,本發明中,所謂(甲基)丙烯醯係指丙烯醯基及/或甲基丙烯醯基,以下「(甲基)」同義。Examples of the monomer components constituting the radically polymerizable curable resin composition include compounds having radically polymerizable functional groups having carbon-carbon double bonds such as (meth)acryl groups and vinyl groups. As these monomer components, either a monofunctional radically polymerizable compound or a polyfunctional radically polymerizable compound having two or more polymerizable functional groups can be used. Moreover, these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types. Such radically polymerizable compounds are preferably compounds having (meth)acryl groups, for example. In addition, in the present invention, the so-called (meth)acryl refers to acryl and/or methacryl, and hereinafter "(meth)" is synonymous.

單官能自由基聚合性化合物可舉例如具有(甲基)丙烯醯胺基之(甲基)丙烯醯胺衍生物。(甲基)丙烯醯胺衍生物不僅能確保與偏光件或各種透明保護薄膜之接著性,且在聚合速度快而生產性優良這點上甚為理想。(甲基)丙烯醯胺衍生物之具體例可列舉例如:N-甲基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺等含N-烷基之(甲基)丙烯醯胺衍生物;N-羥甲基(甲基)丙烯醯胺、N-羥乙基(甲基)丙烯醯胺、N-羥甲基-N-丙烷(甲基)丙烯醯胺等含N-羥烷基之(甲基)丙烯醯胺衍生物;胺甲基(甲基)丙烯醯胺、胺乙基(甲基)丙烯醯胺等含N-胺烷基之(甲基)丙烯醯胺衍生物;N-甲氧甲基丙烯醯胺、N-乙氧甲基丙烯醯胺等含N-烷氧基之(甲基)丙烯醯胺衍生物;巰甲基(甲基)丙烯醯胺、巰乙基(甲基)丙烯醯胺等含N-巰烷基之(甲基)丙烯醯胺衍生物等。又,(甲基)丙烯醯胺基的氮原子形成雜環之含雜環的(甲基)丙烯醯胺衍生物,可舉例如N-丙烯醯基嗎福林、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶及N-丙烯醯基吡咯啶等。As a monofunctional radically polymerizable compound, the (meth)acrylamide derivative which has a (meth)acrylamide group is mentioned, for example. (Meth)acrylamide derivatives are ideal in that not only the adhesion to polarizers or various transparent protective films can be ensured, but also the polymerization speed is fast and the productivity is excellent. Specific examples of (meth)acrylamide derivatives include, for example: N-methyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl (Meth)acrylamide, N-isopropyl (meth)acrylamide, N-butyl (meth)acrylamide, N-hexyl (meth)acrylamide, etc. containing N-alkyl (Meth)acrylamide derivatives; N-Methylol(meth)acrylamide, N-Hydroxyethyl(meth)acrylamide, N-Methylol-N-propane(meth)propylene N-hydroxyalkyl-containing (meth)acrylamide derivatives such as amide; aminomethyl (meth)acrylamide, aminoethyl (meth)acrylamide and other N-aminoalkyl-containing ( Meth)acrylamide derivatives; N-methoxymethylacrylamide, N-ethoxymethylacrylamide and other (meth)acrylamide derivatives containing N-alkoxy groups; mercaptomethyl ( N-mercaptoalkyl-containing (meth)acrylamide derivatives such as meth)acrylamide and mercaptoethyl(meth)acrylamide, etc. In addition, heterocyclic (meth)acrylamide derivatives in which the nitrogen atom of the (meth)acrylamide group forms a heterocycle include, for example, N-acrylylmorphine, N-acrylylpiperidine , N-methacrylpiperidine and N-acrylpyrrolidine, etc.

前述(甲基)丙烯醯胺衍生物中,由與偏光件或各種透明保護薄膜之接著性之觀點來看,宜為含N-羥烷基之(甲基)丙烯醯胺衍生物,又作為單官能自由基聚合性化合物可舉例如具有(甲基)丙烯醯氧基之各種(甲基)丙烯酸衍生物。具體上可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、2-甲基-2-硝基丙基(甲基)丙烯酸酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸三級戊酯、(甲基)丙烯酸3-戊酯、2,2-二甲基丁基(甲基)丙烯酸酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、4-甲基-2-丙基戊基(甲基)丙烯酸酯、(甲基)丙烯酸正十八酯等之(甲基)丙烯酸(碳數1-20)烷基酯類。Among the above-mentioned (meth)acrylamide derivatives, the (meth)acrylamide derivatives containing N-hydroxyalkyl groups are preferred from the viewpoint of adhesion to polarizers or various transparent protective films. Examples of the monofunctional radically polymerizable compound include various (meth)acrylic acid derivatives having a (meth)acryloxy group. Specifically, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, 2-methyl-2-nitropropyl Base (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, secondary butyl (meth)acrylate, tertiary butyl (meth)acrylate, (meth) n-pentyl acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-dimethylbutyl (meth)acrylate, n-hexyl (meth)acrylate, ( Cetyl methacrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4-methyl-2-propylpentyl (meth)acrylate, (meth) ) Alkyl (meth)acrylate (1-20 carbon atoms) such as n-octadecyl acrylate.

又,前述(甲基)丙烯酸衍生物可列舉例如:(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等(甲基)丙烯酸環烷基酯;(甲基)丙烯酸苄酯等(甲基)丙烯酸芳烷基酯;(甲基)丙烯酸2-異莰酯、(甲基)丙烯酸2-降莰基甲酯、(甲基)丙烯酸5-降𦯉烯-2-基-甲酯、(甲基)丙烯酸3-甲基-2-降莰基甲酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二環戊酯等多環式(甲基)丙烯酸酯;(甲基)丙烯酸-2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸2-甲氧基甲氧基乙酯、(甲基)丙烯酸3-甲氧基丁酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧乙酯、烷基苯氧基聚乙二醇(甲基)丙烯酸酯等含烷氧基或苯氧基的(甲基)丙烯酸酯等等。In addition, the aforementioned (meth)acrylic acid derivatives include, for example: cycloalkyl (meth)acrylates such as cyclohexyl (meth)acrylate and cyclopentyl (meth)acrylate; benzyl (meth)acrylate, etc. Aralkyl (meth)acrylates; 2-isobornyl (meth)acrylate, 2-norbornylmethyl (meth)acrylate, 5-norbornen-2-yl-methyl (meth)acrylate ester, 3-methyl-2-norbornylmethyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, (meth)acrylic acid Polycyclic (meth)acrylates such as dicyclopentyl ester; 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 2-methyl (meth)acrylate Oxymethoxyethyl ester, 3-methoxybutyl (meth)acrylate, ethyl carbitol (meth)acrylate, phenoxyethyl (meth)acrylate, alkylphenoxy polyethylene Alkoxy- or phenoxy-containing (meth)acrylates such as diol (meth)acrylates, and the like.

又,作為前述(甲基)丙烯酸衍生物可列舉如:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸6-羥己酯、(甲基)丙烯酸8-羥辛酯、(甲基)丙烯酸10-羥癸酯、(甲基)丙烯酸12-羥月桂酯等(甲基)丙烯酸羥烷基酯;或丙烯酸[4-(羥甲基)環己基]甲酯、環己烷二甲醇單(甲基)丙烯酸酯、2-羥-3-苯氧丙基(甲基)丙烯酸酯等含羥基的(甲基)丙烯酸酯;(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸4-羥丁酯環氧丙基醚等含環氧基的(甲基)丙烯酸酯;(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,2-三氟乙基乙酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯、(甲基)丙烯酸3-氯-2-羥丙酯等含鹵素的(甲基)丙烯酸酯;(甲基)丙烯酸二甲基胺基乙酯等(甲基)丙烯酸烷基胺基烷基酯;(甲基)丙烯酸3-氧雜環丁烷基甲酯、(甲基)丙烯酸3-甲-氧雜環丁烷基甲酯、(甲基)丙烯酸3-乙-氧雜環丁烷基甲酯、(甲基)丙烯酸3-丁-氧雜環丁烷基甲酯、(甲基)丙烯酸3-己-氧雜環丁烷基甲酯等含氧雜環丁烷基的(甲基)丙烯酸酯;(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸丁內酯等具有雜環的(甲基)丙烯酸酯;或羥基三甲基乙酸新戊二醇(甲基)丙烯酸加成物、(甲基)丙烯酸對苯基苯酚酯等等。Moreover, examples of the aforementioned (meth)acrylic acid derivatives include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, (meth)acrylate Base) 2-hydroxybutyl acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxyl (meth)acrylate Decyl esters, hydroxyalkyl (meth)acrylates such as 12-hydroxylauryl (meth)acrylate; or [4-(hydroxymethyl)cyclohexyl]methyl acrylate, cyclohexanedimethanol mono(methyl) Hydroxyl-containing (meth)acrylates such as acrylates and 2-hydroxy-3-phenoxypropyl (meth)acrylate; glycidyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate Epoxy-containing (meth)acrylates such as glycidyl ether; 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate ester, tetrafluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptadecanylfluorodecyl (meth)acrylate, 3-(meth)acrylate Halogen-containing (meth)acrylates such as chloro-2-hydroxypropyl ester; alkylaminoalkyl (meth)acrylates such as dimethylaminoethyl (meth)acrylate; (meth)acrylic acid 3 - Oxetanyl methyl ester, 3-M-oxetanyl methyl (meth)acrylate, 3-Eth-oxetanyl methyl (meth)acrylate, (Methyl) (meth)acrylic acid esters containing oxetanyl groups such as 3-but-oxetanyl methyl acrylate and 3-hexa-oxetanyl methyl (meth)acrylate; ) Tetrahydrofurfuryl acrylate, butyrolactone (meth)acrylate and other heterocyclic (meth)acrylates; or hydroxytrimethylacetic acid neopentyl glycol (meth)acrylic acid adduct, (meth) p-phenylphenol acrylate, etc.

又,單官能自由基聚合性化合物可列舉(甲基)丙烯酸、丙烯酸羧乙酯、丙烯酸羧戊酯、伊康酸、馬來酸、延胡索酸、巴豆酸、異巴豆酸等含羧基單體。Moreover, examples of the monofunctional radically polymerizable compound include carboxyl group-containing monomers such as (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.

又,單官能自由基聚合性化合物可列舉例如:N-乙烯基吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯基吡咯啶酮等內醯胺系乙烯基單體;乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌𠯤、乙烯基吡𠯤、乙烯基吡咯、乙烯基咪唑、乙烯基㗁唑、乙烯基嗎福林等具有含氮雜環之乙烯基系單體等等。In addition, examples of the monofunctional radically polymerizable compound include lactam-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactam, and methylvinylpyrrolidone; Vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperone, vinylpyrrole, vinylpyrrole, vinylimidazole, vinylpyrazole, vinylmorphine, etc. base unit etc.

又,單官能自由基聚合性化合物可使用具有活性亞甲基之自由基聚合性化合物。具有活性亞甲基之自由基聚合性化合物係一在末端或分子中具有(甲基)丙烯醯基等活性雙鍵基且具有活性亞甲基之化合物。活性亞甲基可舉乙醯乙醯基、烷氧基丙二醯基或氰基乙醯基等。前述活性亞甲基宜為乙醯乙醯基。具有活性亞甲基之自由基聚合性化合物之具體例可列舉例如:2-乙醯乙醯氧基乙基(甲基)丙烯酸酯、2-乙醯乙醯氧基丙基(甲基)丙烯酸酯、2-乙醯乙醯氧基-1-甲基乙基(甲基)丙烯酸酯等乙醯乙醯氧基烷基(甲基)丙烯酸酯;2-乙氧基丙二醯氧基乙基(甲基)丙烯酸酯、2-氰基乙醯氧基乙基(甲基)丙烯酸酯、N-(2-氰基乙醯氧基乙基)丙烯醯胺、N-(2-丙醯基乙醯氧基丁基)丙烯醯胺、N-(4-乙醯乙醯氧基甲基苄基)丙烯醯胺、N-(2-乙醯乙醯基胺基乙基)丙烯醯胺等。具有活性亞甲基之自由基聚合性化合物宜為乙醯乙醯氧基烷基(甲基)丙烯酸酯。In addition, as the monofunctional radical polymerizable compound, a radical polymerizable compound having an active methylene group can be used. The radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth)acryl group at the end or in the molecule and has an active methylene group. Examples of the active methylene group include acetylacetyl group, alkoxymalonyl group or cyanoacetyl group and the like. The aforementioned active methylene group is preferably an acetoacetyl group. Specific examples of the radically polymerizable compound having an active methylene group include, for example: 2-acetoacetyloxyethyl (meth)acrylate, 2-acetoacetyloxypropyl (meth)acrylic acid 2-Acetylacetyloxy-1-methylethyl (meth)acrylate and other acetylacetyloxyalkyl (meth)acrylates; 2-Ethoxymalonyloxyethyl Base (meth)acrylate, 2-cyanoacetyloxyethyl (meth)acrylate, N-(2-cyanoacetyloxyethyl)acrylamide, N-(2-propionyl N-(4-Acetylacetyloxybutyl)acrylamide, N-(4-Acetylacetyloxymethylbenzyl)acrylamide, N-(2-Acetylacetylaminoethyl)acrylamide wait. The radically polymerizable compound having an active methylene group is preferably acetoacetyloxyalkyl (meth)acrylate.

又,具有2個以上聚合性官能基之多官能自由基聚合性化合物可列舉例如:三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二丙烯酸酯、2-乙-2-丁基丙二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、雙酚A氧化乙烯加成物二(甲基)丙烯酸酯、雙酚A氧化丙烯加成物二(甲基)丙烯酸酯、雙酚A二環氧丙基醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、環狀三羥甲丙烷縮甲醛(甲基)丙烯酸酯、二㗁烷二醇二(甲基)丙烯酸酯、三羥甲丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、EO改質二甘油四(甲基)丙烯酸酯等(甲基)丙烯酸與多元醇的酯化物、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀。具體例可列舉:ARONIX M-220(東亞合成公司製)、LIGHT-ACRYLATE 1,9ND-A(共榮社化學公司製)、LIGHT-ACRYLATE DGE-4A(共榮社化學公司製)、LIGHT-ACRYLATE DCP-A(共榮社化學公司製)、SR-531(Sartomer公司製)、CD-536(Sartomer公司製)等。此外,因應需要,可舉例如各種環氧基(甲基)丙烯酸酯、胺甲酸酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯或各種(甲基)丙烯酸酯系單體等。In addition, examples of polyfunctional radically polymerizable compounds having two or more polymerizable functional groups include tripropylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,6-hexanediol Alcohol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol diacrylate, 2-Eth-2-butylpropanediol di(meth)acrylate Ester, bisphenol A di(meth)acrylate, bisphenol A ethylene oxide adduct di(meth)acrylate, bisphenol A propylene oxide adduct di(meth)acrylate, bisphenol A bicyclo Oxypropyl ether di(meth)acrylate, neopentyl glycol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, cyclic trimethylolpropane formal (methyl) Acrylates, Dioxanediol Di(meth)acrylate, Trimethylolpropane Tri(meth)acrylate, Neopentylthritol Tri(meth)acrylate, Neopentylthritol Tetra(meth)acrylate (meth)acrylic acid and polyol Ester, 9,9-bis[4-(2-(meth)acryloyloxyethoxy)phenyl] fluorine. Specific examples include: ARONIX M-220 (manufactured by Toagosei Co., Ltd.), LIGHT-ACRYLATE 1,9ND-A (manufactured by Kyoeisha Chemical Co., Ltd.), LIGHT-ACRYLATE DGE-4A (manufactured by Kyoeisha Chemical Co., Ltd.), LIGHT- ACRYLATE DCP-A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer), CD-536 (manufactured by Sartomer), etc. In addition, if necessary, various epoxy (meth)acrylates, urethane (meth)acrylates, polyester (meth)acrylates, or various (meth)acrylate monomers, etc. .

在本發明中,硬化性樹脂組成物中除了自由基聚合性化合物外,還可含有(甲基)丙烯酸單體聚合而成之丙烯酸系寡聚物。藉由於接著劑組成物中含有丙烯酸系寡聚物,可在對該組成物照射活性能量線使其硬化時降低硬化收縮,從而可降低接著劑層、與偏光件及光學薄膜等被黏著體之界面應力。結果可抑制接著劑層與被黏著體之接著性降低。In the present invention, the curable resin composition may contain, in addition to the radically polymerizable compound, an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer. By containing an acrylic oligomer in the adhesive composition, curing shrinkage can be reduced when the composition is cured by irradiating active energy rays, thereby reducing the adhesion between the adhesive layer and adherends such as polarizers and optical films. interface stress. As a result, the decrease in the adhesiveness between the adhesive layer and the adherend can be suppressed.

考慮到塗敷時之作業性或均一性時,硬化性樹脂組成物宜為低黏度,故(甲基)丙烯酸單體聚合而成之丙烯酸系寡聚物亦宜為低黏度。作為低黏度且可防止接著劑層之硬化收縮的丙烯酸系寡聚物,宜為重量平均分子量(Mw)在15000以下者,較宜為10000以下者,尤宜為5000以下者。另一方面,為充分抑制硬化物層(接著劑層)之硬化收縮,丙烯酸系寡聚物之重量平均分子量(Mw)宜在500以上,較宜為1000以上,尤宜為1500以上。構成丙烯酸系寡聚物之(甲基)丙烯酸單體,具體上可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸2-甲-2-硝基丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸S-丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸三級戊酯、(甲基)丙烯酸3-戊酯、(甲基)丙烯酸2,2-二甲基丁酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸4-甲-2-丙基戊酯、N-十八基(甲基)丙烯酸酯等(甲基)丙烯酸(碳數1~20)烷基酯類;進一步可列舉例如:(甲基)丙烯酸環烷基酯(例如,(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等)、(甲基)丙烯酸芳烷基酯(例如,(甲基)丙烯酸苄酯等)、多環式(甲基)丙烯酸酯(例如(甲基)丙烯酸2-異莰酯、(甲基)丙烯酸2-降莰基甲酯、(甲基)丙烯酸5-降𦯉烯-2-基-甲酯、(甲基)丙烯酸3-甲-2-降莰基甲酯等)、含羥基之(甲基)丙烯酸酯類(例如(甲基)丙烯酸羥乙酯、(甲基)丙烯酸2-羥丙酯、2,3-二羥丙基甲基-丁基(甲基)甲基丙烯酸酯等)、含烷氧基或苯氧基之(甲基)丙烯酸酯類((甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸2-甲氧基甲氧基乙酯、(甲基)丙烯酸3-甲氧基丁酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧乙酯等)、含環氧基之(甲基)丙烯酸酯類(例如,(甲基)丙烯酸環氧丙酯等)、含鹵素之(甲基)丙烯酸酯類(例如(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,2-三氟乙基乙酯、(甲基)丙烯酸四氟丙酯、(甲基)丙烯酸六氟丙酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸十七氟癸酯等)、(甲基)丙烯酸烷基胺基烷基酯(例如二甲基胺基乙基(甲基)丙烯酸酯等)等。該等(甲基)丙烯酸酯可單獨使用或併用2種以上。丙烯酸系寡聚物(E)之具體例可舉東亞合成公司製「ARUFON」、綜研化學公司製「ACTFLOW」、BASF JAPAN公司製「JONCRYL」等。In consideration of workability and uniformity during coating, the curable resin composition should have low viscosity, so the acrylic oligomer polymerized from (meth)acrylic monomer should also have low viscosity. The acrylic oligomer having a low viscosity and preventing shrinkage of the adhesive layer due to hardening preferably has a weight average molecular weight (Mw) of 15,000 or less, more preferably 10,000 or less, and particularly preferably 5,000 or less. On the other hand, in order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more, especially 1500 or more. The (meth)acrylic acid monomer constituting the acrylic oligomer specifically includes, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, (meth) Isopropyl acrylate, 2-methyl-2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, S-butyl (meth)acrylate, ( Tertiary butyl methacrylate, n-pentyl (meth)acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-dimethyl (meth)acrylate Butyl, n-hexyl (meth)acrylate, cetyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4-methyl-(meth)acrylate Alkyl (meth)acrylate (1-20 carbon atoms) such as 2-propylpentyl ester, N-octadecyl (meth)acrylate; further examples include: cycloalkyl (meth)acrylate (for example, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), aralkyl (meth)acrylate (for example, benzyl (meth)acrylate, etc.), polycyclic (meth)acrylate base) acrylates (e.g. 2-isobornyl (meth)acrylate, 2-norbornylmethyl (meth)acrylate, 5-norborn-2-yl-methyl (meth)acrylate, (meth)acrylate base) 3-methyl-2-norbornyl methyl acrylate, etc.), hydroxyl-containing (meth)acrylates (such as hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2 , 3-dihydroxypropylmethyl-butyl (meth)methacrylate, etc.), (meth)acrylates containing alkoxy or phenoxy groups ((meth)acrylic acid 2-methoxy Ethyl ester, 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, ethyl carbitol (meth)acrylates, phenoxyethyl (meth)acrylates, etc.), (meth)acrylates containing epoxy groups (for example, glycidyl (meth)acrylates, etc.), halogen-containing ( Meth)acrylates (e.g. 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, tetrafluoropropyl (meth)acrylate ester, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptadecanylfluorodecyl (meth)acrylate, etc.), alkylaminoalkyl (meth)acrylate (such as di methylaminoethyl (meth)acrylate, etc.), etc. These (meth)acrylates can be used individually or in combination of 2 or more types. Specific examples of the acrylic oligomer (E) include "ARUFON" manufactured by Toagosei Co., Ltd., "ACTFLOW" manufactured by Soken Chemical Co., Ltd., and "JONCRYL" manufactured by BASF JAPAN Corporation.

相對於硬化性樹脂組成物中之單體成分之總量100重量份,丙烯酸系寡聚物之摻混量通常宜為15重量份以下。若組成物中之丙烯酸系寡聚物之含量過多,對該組成物照射活性能量線時反應速度會急遽降低,而有硬化不良的情況。另一方面,為了充分抑制接著劑層之硬化收縮,組成物中宜含有3重量份以上之丙烯酸系寡聚物。The compounding amount of the acrylic oligomer is usually preferably 15 parts by weight or less with respect to 100 parts by weight of the total amount of monomer components in the curable resin composition. If the content of the acrylic oligomer in the composition is too high, the reaction rate will drop rapidly when the composition is irradiated with active energy rays, resulting in poor curing. On the other hand, in order to sufficiently suppress curing shrinkage of the adhesive layer, the composition preferably contains 3 parts by weight or more of an acrylic oligomer.

硬化性樹脂組成物宜含有光聚合性引發劑。光聚合引發劑可依活性能量線適當選擇。藉由紫外線或可見光線使其硬化時,係使用紫外線或可見光線開裂之光聚合引發劑。作為前述光聚合引發劑,可列舉例如:二苯基乙二酮(benzil)、二苯基酮、苯甲醯苯甲酸、3,3’-二甲基-4-甲氧基二苯基酮等二苯基酮系化合物;4-(2-羥基乙氧基)苯基(2-羥-2-丙基)酮、α-羥-α,α’-二甲基苯乙酮、2-甲-2-羥基苯丙酮、α-羥基環己基苯基酮等芳香族酮化合物;甲氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基苯乙酮、2-甲-1-[4-(甲硫基)-苯基]-2-嗎福林基丙-1-酮等的苯乙酮系化合物;苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、苯偶姻丁基醚、苯甲偶姻甲基醚等的苯偶姻醚系化合物;苄基二甲縮酮等芳香族縮酮系化合物;2-萘磺醯氯等芳香族磺醯氯系化合物;1-苯酮-1,1-丙二酮-2-(鄰乙氧基羰基)肟等的光活性肟系化合物;9-氧硫𠮿

Figure 111124294-001
、2-氯9-氧硫𠮿
Figure 111124294-001
、2-甲基9-氧硫𠮿
Figure 111124294-001
、2,4-二甲基9-氧硫𠮿
Figure 111124294-001
、異丙基-9-氧硫𠮿
Figure 111124294-001
、2,4-二氯9-氧硫𠮿
Figure 111124294-001
、2,4-二乙基9-氧硫𠮿
Figure 111124294-001
、2,4-二異丙基9-氧硫𠮿
Figure 111124294-001
、十二基9-氧硫𠮿
Figure 111124294-001
等的9-氧硫𠮿
Figure 111124294-001
系化合物;樟腦醌;鹵化酮;醯基氧化膦;醯基膦酸酯等。The curable resin composition preferably contains a photopolymerization initiator. A photopolymerization initiator can be selected suitably according to an active energy ray. When hardening by ultraviolet light or visible light, a photopolymerization initiator that cracks by ultraviolet light or visible light is used. Examples of the aforementioned photopolymerization initiator include benzil, benzophenone, benzoylbenzoic acid, and 3,3'-dimethyl-4-methoxydiphenylketone. and other diphenyl ketone compounds; 4-(2-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone, α-hydroxy-α, α'-dimethylacetophenone, 2- Aromatic ketone compounds such as methyl-2-hydroxypropiophenone and α-hydroxycyclohexyl phenyl ketone; methoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2- Acetophenone series compounds such as diethoxyacetophenone and 2-methyl-1-[4-(methylthio)-phenyl]-2-morpholinopropan-1-one; benzoin formazan Benzoin ether compounds such as base ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether, benzoin methyl ether, etc.; aromatics such as benzyl dimethyl ketal Ketal-based compounds; aromatic sulfonyl chloride-based compounds such as 2-naphthalenesulfonyl chloride; photoactive oxime-based compounds such as 1-benzophenone-1,1-propanedione-2-(o-ethoxycarbonyl)oxime ;9-oxosulfur 𠮿
Figure 111124294-001
, 2-Chloro9-oxosulfur 𠮿
Figure 111124294-001
, 2-methyl 9-oxosulfur 𠮿
Figure 111124294-001
, 2,4-Dimethyl 9-oxosulfur 𠮿
Figure 111124294-001
, Isopropyl-9-oxosulfur
Figure 111124294-001
, 2,4-dichloro-9-oxosulfur 𠮿
Figure 111124294-001
, 2,4-Diethyl 9-oxosulfur 𠮿
Figure 111124294-001
, 2,4-Diisopropyl 9-oxosulfur 𠮿
Figure 111124294-001
, Dodecyl 9-oxosulfur 𠮿
Figure 111124294-001
9-oxosulfur
Figure 111124294-001
series compounds; camphorquinone; halogenated ketones; acyl phosphine oxides; acyl phosphonates, etc.

相對於聚合性化合物A之總量100重量份,前述光聚合引發劑之摻混量為20重量份以下。光聚合引發劑之摻混量宜為0.01~20重量份,並且為0.05~10重量份、更宜為0.1~5重量份。The compounding quantity of the said photoinitiator is 20 weight part or less with respect to 100 weight part of total amounts of the polymeric compound A. The blending amount of the photopolymerization initiator is preferably 0.01-20 parts by weight, and 0.05-10 parts by weight, more preferably 0.1-5 parts by weight.

又,硬化性樹脂組成物採用可見光線硬化型時,宜使用特別對380nm以上的光有高感度之光聚合引發劑。對380nm以上的光有高感度之光聚合引發劑將於後述。In addition, when the curable resin composition is a visible light curable type, it is preferable to use a photopolymerization initiator having a high sensitivity to light of 380 nm or more. A photopolymerization initiator having high sensitivity to light of 380 nm or more will be described later.

前述光聚合引發劑宜單獨使用下述通式(1)所示之化合物、或併用通式(1)所示之化合物與後述對380nm以上的光有高感度之光聚合引發劑: [化學式1]

Figure 02_image001
(式中,R 1及R 2表示-H、-CH 2CH 3、-iPr或Cl,且R 1及R 2可相同或互異)。 相較於單獨使用對380nm以上的光有高感度之光聚合引發劑的情形,使用通式(1)所示之化合物時之接著性更優異。通式(1)所示之化合物中,以R 1及R 2為-CH 2CH 3之二乙基9-氧硫𠮿
Figure 111124294-001
尤佳。相對於硬化性樹脂組成物之總量,硬化性樹脂組成物中通式(1)所示之化合物之組成比率宜為0.1~5重量%,較宜為0.5~4重量%,更宜為0.9~3重量%。 The aforementioned photopolymerization initiator should use the compound shown in the following general formula (1) alone, or use the compound shown in the general formula (1) in combination with the photopolymerization initiator described later to have high sensitivity to light above 380nm: [chemical formula 1 ]
Figure 02_image001
(In the formula, R 1 and R 2 represent -H, -CH 2 CH 3 , -iPr or Cl, and R 1 and R 2 may be the same or different). Compared with the case where the photoinitiator which has high sensitivity to the light of 380 nm or more is used independently, when using the compound represented by General formula (1), it is excellent in adhesiveness. Among the compounds represented by the general formula (1), the diethyl 9-oxothiophene with R 1 and R 2 as -CH 2 CH 3
Figure 111124294-001
Excellent. The composition ratio of the compound represented by the general formula (1) in the curable resin composition is preferably 0.1 to 5% by weight, more preferably 0.5 to 4% by weight, and more preferably 0.9% to the total amount of the curable resin composition. ~3% by weight.

又,宜因應需要添加聚合引發助劑。聚合引發助劑可列舉:三乙胺、二乙胺、N-甲基二乙醇胺、乙醇胺、4-二甲胺苯甲酸、4-二甲胺苯甲酸甲酯、4-二甲胺苯甲酸乙酯、4-二甲胺苯甲酸異戊酯等,尤宜為4-二甲胺苯甲酸乙酯。使用聚合引發助劑時,其添加量相對於硬化性樹脂組成物之總量,一般為0~5重量%,宜為0~4重量%,最宜為0~3重量%。Moreover, it is preferable to add a polymerization initiation adjuvant as needed. Examples of polymerization initiation aids include: triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminebenzoic acid, methyl 4-dimethylaminebenzoate, ethyl 4-dimethylaminebenzoate Esters, isoamyl 4-dimethylamine benzoate, etc., especially ethyl 4-dimethylamine benzoate. When a polymerization initiation aid is used, its addition amount is generally 0 to 5% by weight, preferably 0 to 4% by weight, most preferably 0 to 3% by weight, based on the total amount of the curable resin composition.

又,可因應需要併用公知之光聚合引發劑。具有UV吸收能之透明保護薄膜不會透射380nm以下的光,因此光聚合引發劑宜使用對380nm以上的光有高感度之光聚合引發劑。具體上可列舉:2-甲-1-(4-甲硫基苯基)-2-嗎福林基丙-1-酮、2-苄-2-二甲胺基-1-(4-嗎福林基苯基)-丁-1-酮、2-(二甲胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎福林基)苯基]-1-丁酮、2,4,6-三甲基苯甲醯基-二苯基-膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、雙(η5-2,4-環戊二烯-1-基)-雙(2,6-二氟-3-(1H-吡咯-1-基)-苯基)鈦等。Moreover, a well-known photoinitiator can be used together as needed. A transparent protective film with UV absorption will not transmit light below 380nm, so the photopolymerization initiator should use a photopolymerization initiator that is highly sensitive to light above 380nm. Specifically, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4-methanol Forinylphenyl)-butan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl) Phenyl]-1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzoyl)-phenyl Phine oxide, bis(η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl)titanium, etc.

硬化性樹脂組成物宜含有矽烷耦合劑。矽烷耦合劑之具體例方面,作為活性能量線硬化性化合物可列舉:乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷等。The curable resin composition preferably contains a silane coupling agent. Specific examples of silane coupling agents include vinyltrichlorosilane, vinyltrimethoxysilane, vinyltriethoxysilane, and 2-(3,4 epoxycyclohexyl) as active energy ray-curing compounds. Ethyltrimethoxysilane, 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropylmethyldiethoxysilane, 3-Glycidoxypropyltriethoxy p-Styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methylpropene Acyloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, etc.

宜為2-(3,4環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷。Preferably 2-(3,4 epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane , 3-glycidoxypropyltriethoxysilane.

相對於接著劑組成物之總量,矽烷耦合劑之摻混量宜為0.01~20質量%之範圍,且宜為0.05~15質量%,更宜為0.1~10質量%。其係因摻混量大於20質量%時,接著劑組成物之保存穩定性會變差,而低於0.1質量%時無法充分發揮接著耐水性之效果。Relative to the total amount of the adhesive composition, the blending amount of the silane coupling agent is preferably in the range of 0.01-20% by mass, preferably 0.05-15% by mass, more preferably 0.1-10% by mass. This is because when the blending amount is greater than 20% by mass, the storage stability of the adhesive composition will deteriorate, and when it is less than 0.1% by mass, the effect of adhesive water resistance cannot be fully exerted.

上述以外之非屬活性能量線硬化性的矽烷耦合劑之具體例可列舉:3-脲丙基三乙氧基矽烷、3-氯丙基三甲氧基矽烷、3-巰丙基甲基二甲氧基矽烷、3-巰丙基三甲氧基矽烷、雙(三乙氧基矽基丙基)四硫醚、3-異氰酸酯丙基三乙氧基矽烷、咪唑矽烷等。Specific examples of non-active energy ray hardening silane coupling agents other than the above include: 3-ureapropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethylsilane Oxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl)tetrasulfide, 3-isocyanatepropyltriethoxysilane, imidazole silane, etc.

硬化性樹脂組成物可視需求進一步將以下化合物摻混於接著劑組成物中: 下述通式(3)記載之化合物: The curable resin composition may further blend the following compounds into the adhesive composition as required: Compounds represented by the following general formula (3):

[化學式2]

Figure 02_image003
(惟,X為含反應性基之官能基,R 6及R 7分別獨立表示氫原子、可具有取代基之脂肪族烴基、芳基或雜環基); 宜為前述通式(3')記載之化合物: [chemical formula 2]
Figure 02_image003
(However, X is a functional group containing a reactive group, R6 and R7 independently represent a hydrogen atom, an aliphatic hydrocarbon group that may have a substituent, an aryl group or a heterocyclic group); it is preferably the aforementioned general formula (3') Recorded compounds:

[化學式3]

Figure 02_image005
(惟,Y為有機基,X'為X所含之反應性基,R 6及R 7與前述相同); 更宜為後述通式(3a)~(3d)記載之化合物: [chemical formula 3]
Figure 02_image005
(However, Y is an organic group, X' is a reactive group contained in X, and R6 and R7 are the same as above); more preferably, it is a compound described in general formula (3a)~(3d) below:

[化學式4]

Figure 02_image007
於接著劑組成物中摻混有該等化合物時,與偏光件或透明保護薄膜之接著性會提升,故理想。由偏光件與透明保護薄膜之接著性及耐水性提升之觀點來看,硬化性水分散性組成物中,前述通式(3)記載之化合物之含量宜為0.001~50質量%,較宜為0.1~30質量%,最宜為1~10質量%。 [chemical formula 4]
Figure 02_image007
When these compounds are blended in the adhesive composition, the adhesiveness with a polarizer or a transparent protective film is improved, so it is preferable. From the viewpoint of improving the adhesion between the polarizer and the transparent protective film and water resistance, in the curable water-dispersible composition, the content of the compound described in the aforementioned general formula (3) is preferably 0.001 to 50% by mass, more preferably 0.1-30% by mass, most preferably 1-10% by mass.

前述通式(3)中,前述脂肪族烴基可舉碳數1~20之可具有取代基之直鏈或支鏈烷基、碳數3~20之可具有取代基之環狀烷基、碳數2~20之烯基;芳基可舉碳數6~20之可具有取代基之苯基、碳數10~20之可具有取代基之萘基等;雜環基可舉例如包含至少一個雜原子且可具有取代基之5員環或6員環之基。該等可相互連結形成環。通式(3)中,作為R 6及R 7宜為氫原子、碳數1~3之直鏈或支鏈烷基,最宜為氫原子。 In the aforementioned general formula (3), the aforesaid aliphatic hydrocarbon group can be a linear or branched alkyl group with a carbon number of 1 to 20, a cyclic alkyl group with a carbon number of 3 to 20, a carbon Alkenyl with a number of 2 to 20; aryl can be phenyl with 6 to 20 carbons that may have substituents, naphthyl with 10 to 20 carbons that may have substituents, etc.; A group of a 5-membered ring or a 6-membered ring which may have a heteroatom and may have a substituent. These may be linked to each other to form a ring. In the general formula (3), R 6 and R 7 are preferably hydrogen atoms, straight-chain or branched-chain alkyl groups with 1 to 3 carbons, most preferably hydrogen atoms.

通式(3)所示之化合物具有之X為含反應性基且可與構成接著劑層之硬化性成分反應之官能基,X所含之反應性基可列舉例如羥基、胺基、醛基、羧基、乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁烷基、α,β-不飽和羰基、巰基、鹵素基等。構成接著劑層之硬化性樹脂組成物為活性能量線硬化性時,X所含之反應性基宜為選自於由乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁烷基及巰基所構成群組中之至少1種反應性基;尤其於構成接著劑層之接著劑組成物為自由基聚合性時,X所含之反應性基宜為選自於由(甲基)丙烯醯基、苯乙烯基及(甲基)丙烯醯胺基所構成群組中之至少1種反應性基;通式(1)所示之化合物具有(甲基)丙烯醯胺基時,由於反應性高,而可提高與活性能量線硬化性樹脂組成物之共聚率,因此較理想。又,(甲基)丙烯醯胺基之極性高,接著性優異,因此可有效率地獲得本發明效果,由此點來看亦佳。構成接著劑層之硬化性樹脂組成物為陽離子聚合性時,X所含之反應性基宜具有選自於羥基、胺基、醛、羧基、乙烯基醚基、環氧基、氧雜環丁烷基、巰基中之至少1個官能基,尤其於具有環氧基時,因所得之硬化性樹脂層與被黏著體之密著性優異,故理想;具有乙烯基醚基時,因硬化性樹脂組成物之硬化性優良,故理想。X of the compound represented by the general formula (3) is a functional group containing a reactive group and capable of reacting with the hardening component constituting the adhesive layer. The reactive group contained in X includes, for example, a hydroxyl group, an amino group, and an aldehyde group. , carboxyl, vinyl, (meth)acryl, styryl, (meth)acrylamide, vinyl ether, epoxy, oxetanyl, α,β-unsaturated carbonyl , mercapto, halo, etc. When the curable resin composition constituting the adhesive layer is active energy ray curable, the reactive group contained in X is preferably selected from the group consisting of vinyl, (meth)acryl, styrene, (methyl) At least one reactive group in the group consisting of acrylamide group, vinyl ether group, epoxy group, oxetanyl group and mercapto group; especially when the adhesive composition constituting the adhesive layer is free radical polymerization When it is active, the reactive group contained in X is preferably at least one reactive group selected from the group consisting of (meth)acrylyl, styryl and (meth)acrylamide; When the compound represented by the formula (1) has a (meth)acrylamide group, it is preferable because the reactivity is high, and the copolymerization ratio with the active energy ray-curable resin composition can be increased. Moreover, since the polarity of a (meth)acrylamide group is high and it is excellent in adhesiveness, since the effect of this invention can be acquired efficiently, it is also preferable in this point. When the curable resin composition constituting the adhesive layer is cationic polymerizable, the reactive group contained in X preferably has a group selected from hydroxyl, amine, aldehyde, carboxyl, vinyl ether, epoxy, oxetane At least one functional group among alkyl groups and mercapto groups, especially when it has an epoxy group, is ideal because the resulting curable resin layer has excellent adhesion to the adherend; The resin composition is excellent in curability, so it is ideal.

本發明中,通式(3)所示之化合物亦可為反應性基與硼原子直接鍵結者,如前述具體例所示,通式(3)所示之化合物宜為反應性基與硼原子隔著有機基鍵結者,即通式(3’)所示之化合物。通式(3)所示之化合物為例如隔著鍵結於硼原子之氧原子與反應性基鍵結者時,偏光薄膜之接著耐水性有劣化的傾向。另一方面,當通式(3)所示之化合物不為具硼-氧鍵者,而為藉由硼原子與有機基鍵結而具有硼-碳鍵且含反應性基者時(通式(3’)所示者時),可提升偏光薄膜之接著耐水性,故理想。前述有機基具體上意指可具有取代基之碳數1~20有機基,更具體可舉例如碳數1~20之可具有取代基之直鏈或支鏈伸烷基、碳數3~20之可具有取代基之環狀伸烷基、碳數6~20之可具有取代基之伸苯基、碳數10~20之可具有取代基之伸萘基等。In the present invention, the compound represented by the general formula (3) can also be a reactive group directly bonded to the boron atom. Atoms bonded via an organic group are compounds represented by the general formula (3'). For example, when the compound represented by the general formula (3) is bonded to a reactive group via an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to deteriorate. On the other hand, when the compound represented by the general formula (3) does not have a boron-oxygen bond, but has a boron-carbon bond and a reactive group through a boron atom bonded to an organic group (general formula In the case of (3'), it is ideal because it can improve the adhesive water resistance of the polarizing film. The aforementioned organic group specifically refers to an organic group with 1 to 20 carbons that may have a substituent, more specifically, a linear or branched chain alkylene group that may have a substituent with 1 to 20 carbons, an alkylene with a carbon number of 3 to 20 Cyclic alkylene groups that may have substituents, phenylene groups that may have substituents with 6 to 20 carbons, naphthylenes that may have substituents with 10 to 20 carbons, etc.

通式(3)所示之化合物除了前述例示之化合物外,還可例示羥乙基丙烯醯胺與硼酸之酯、羥甲基丙烯醯胺與硼酸之酯、丙烯酸羥乙酯與硼酸之酯、及丙烯酸羥丁酯與硼酸之酯等(甲基)丙烯酸酯與硼酸之酯。In addition to the compounds exemplified above, the compound represented by the general formula (3) can also be exemplified by esters of hydroxyethylacrylamide and boric acid, esters of hydroxymethylacrylamide and boric acid, esters of hydroxyethyl acrylate and boric acid, And esters of (meth)acrylates such as hydroxybutyl acrylate and boric acid and boric acid.

以陽離子聚合硬化性樹脂組成物中所使用之陽離子聚合性化合物來說,可分類為分子內具有1個陽離子聚合性官能基之單官能陽離子聚合性化合物、與分子內具有2個以上陽離子聚合性官能基之多官能陽離子聚合性化合物。單官能陽離子聚合性化合物之液體黏度相對較低,因此藉由使之含有於陽離子聚合硬化性樹脂組成物中,可降低液體黏度。又,單官能陽離子聚合性化合物大多具有能展現各種機能之官能基,藉由使之含有於陽離子聚合硬化性樹脂組成物中,便可使陽離子聚合硬化性樹脂組成物及/或陽離子聚合硬化性樹脂組成物的硬化物展現各種機能。多官能陽離子聚合性化合物因可使陽離子聚合硬化性樹脂組成物的硬化物產生3維交聯,故宜使之含有於陽離子聚合硬化性樹脂組成物中。關於單官能陽離子聚合性化合物與多官能陽離子聚合性化合物之比之方面,宜相對於單官能陽離子聚合性化合物100重量份,以10重量份至1000重量份之範圍混合多官能陽離子聚合性化合物。陽離子聚合性官能基可舉環氧基或氧雜環丁烷基、乙烯基醚基。具有環氧基之化合物可舉脂肪族環氧化合物、脂環式環氧化合物、芳香族環氧化合物,而由硬化性或接著性優異來看,本發明陽離子聚合性接著劑組成物尤宜含有脂環式環氧化合物。脂環式環氧化合物可舉3,4-環氧環己基甲基-3,4-環氧環己烷羧酸酯、3,4-環氧環己基甲基-3,4-環氧環己烷羧酸酯的己內酯改質物、三甲基己內酯改質物或戊內酯改質物等,具體上可舉CELLOXIDE 2021、CELLOXIDE 2021A、CELLOXIDE 2021P、CELLOXIDE 2081、CELLOXIDE 2083、CELLOXIDE 2085(以上,DAICEL化學工業(股製)、Cyracure UVR-6105、Cyracure UVR-6107、Cyracure 30、R-6110(以上,DOW CHEMICAL日本(股)製)等。具有氧雜環丁烷基之化合物有改善陽離子聚合性接著劑組成物之硬化性、或降低該組成物之液體黏度等效果,故宜含有。具有氧雜環丁烷基之化合物可列舉:3-乙-3-羥甲基氧雜環丁烷、1,4-雙[(3-乙-3-氧雜環丁烷基)甲氧基甲基]苯、3-乙-3-(苯氧基甲基)氧雜環丁烷、二[(3-乙-3-氧雜環丁烷基)甲基]醚、3-乙-3-(2-乙基己氧基甲基)氧雜環丁烷、苯酚酚醛清漆氧雜環丁烷等,及市售之ARON OXETANE OXT-101、ARON OXETANE OXT-121、ARON OXETANE OXT-211、ARON OXETANE OXT-221、ARON OXETANE OXT-212(以上,東亞合成公司製)等。具有乙烯基醚基之化合物有改善陽離子聚合性接著劑組成物之硬化性、或降低該組成物之液體黏度等效果,故宜含有。具有乙烯基醚基之化合物可列舉:2-羥乙基乙烯基醚、二乙二醇單乙烯基醚、4-羥丁基乙烯基醚、二乙二醇單乙烯基醚、三乙二醇二乙烯基醚、環己烷二甲醇二乙烯基醚、環己烷二甲醇單乙烯基醚、三環癸烷乙烯基醚、環己基乙烯基醚、甲氧基乙基乙烯基醚、乙氧基乙基乙烯基醚、新戊四醇型四乙烯基醚等。Cationic polymerizable compounds used in cationic polymerizable curable resin compositions can be classified into monofunctional cationic polymerizable compounds with one cationic polymerizable functional group in the molecule, and monofunctional cationic polymerizable compounds with two or more cationic polymerizable functional groups in the molecule. Multifunctional cationic polymerizable compound with functional groups. The liquid viscosity of the monofunctional cationic polymerizable compound is relatively low, so by including it in the cationic polymerizable curable resin composition, the liquid viscosity can be reduced. Moreover, many monofunctional cationic polymerizable compounds have functional groups capable of exhibiting various functions, and by including them in cationic polymerizable curable resin compositions, cationic polymerizable curable resin compositions and/or cationic polymerizable curable resin compositions can be made The cured product of the resin composition exhibits various functions. The polyfunctional cationic polymerizable compound is preferably contained in the cationic polymerizable curable resin composition because it can cause three-dimensional crosslinking of the cured product of the cationic polymerizable curable resin composition. Regarding the ratio of the monofunctional cation polymerizable compound to the polyfunctional cation polymerizable compound, it is preferable to mix the polyfunctional cation polymerizable compound in the range of 10 parts by weight to 1000 parts by weight with respect to 100 parts by weight of the monofunctional cation polymerizable compound. Examples of the cationic polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group. Compounds having epoxy groups include aliphatic epoxy compounds, alicyclic epoxy compounds, and aromatic epoxy compounds. From the standpoint of excellent curability or adhesiveness, the cationic polymerizable adhesive composition of the present invention preferably contains Alicyclic epoxy compound. Alicyclic epoxy compounds can be 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane Caprolactone-modified products, trimethylcaprolactone-modified products, or valerolactone-modified products of hexane carboxylate, specifically, CELLOXIDE 2021, CELLOXIDE 2021A, CELLOXIDE 2021P, CELLOXIDE 2081, CELLOXIDE 2083, and CELLOXIDE 2085 ( Above, DAICEL Chemical Industry Co., Ltd., Cyracure UVR-6105, Cyracure UVR-6107, Cyracure 30, R-6110 (above, DOW CHEMICAL Japan Co., Ltd.), etc. Compounds with oxetane groups have improved Cationic polymerizable adhesive composition has the effect of hardening or lowering the liquid viscosity of the composition, so it is suitable to be included. Compounds with oxetane groups include: 3-Eth-3-hydroxymethyl oxetane Butane, 1,4-bis[(3-Eth-3-oxetanyl)methoxymethyl]benzene, 3-Eth-3-(phenoxymethyl)oxetane, Bis[(3-Eth-3-oxetanyl)methyl] ether, 3-Ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxetane Butane, etc., and commercially available ARON OXETANE OXT-101, ARON OXETANE OXT-121, ARON OXETANE OXT-211, ARON OXETANE OXT-221, ARON OXETANE OXT-212 (manufactured by Toagosei Co., Ltd.). Ether-based compounds can improve the hardening properties of cationic polymerizable adhesive compositions, or reduce the liquid viscosity of the composition, so they should be included. Examples of compounds with vinyl ether groups include: 2-hydroxyethyl vinyl ether , Diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether, triethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, cyclohexane Dimethanol monovinyl ether, tricyclodecane vinyl ether, cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, neopentylthritol type tetravinyl ether, and the like.

陽離子聚合硬化性樹脂組成物含有選自於以上所說明之具有環氧基之化合物、具有氧雜環丁烷基之化合物、具有乙烯基醚基之化合物中之至少1種化合物作為硬化性成分,且該等皆為可藉由陽離子聚合而硬化者,故能摻混光陽離子聚合引發劑。該光陽離子聚合引發劑藉由可見光線、紫外線、X射線、電子束等活性能量線之照射,會產生陽離子種或路易士酸,引發環氧基或氧雜環丁烷基之聚合反應。光陽離子聚合引發劑適宜使用後述之光酸產生劑。又,陽離子聚合硬化性接著劑組成物以可見光線硬化性作使用時,宜使用尤其對380nm以上的光有高感度之光陽離子聚合引發劑,光陽離子聚合引發劑一般而言係一在300nm附近或較其更短之波長區域顯示極大吸收之化合物,故可藉由摻混對較其更長之波長區域、具體而言為對較380nm更長之波長的光顯示極大吸收之光敏劑,來感應在其附近之波長的光,促進來自光陽離子聚合引發劑之陽離子種或酸的產生。光敏劑可列舉例如蒽化合物、芘化合物、羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重氮化合物、鹵素化合物及光還原性色素等,該等亦可混合2種以上來使用。尤其蒽化合物因光敏化效果優異而為佳,具體上可舉ANTHRACURE UVS-1331、ANTHRACURE UVS-1221(川崎化成公司製)。光敏劑之含量宜為0.1重量%~5重量%,較宜為0.5重量%~3重量%。The cationic polymerizable curable resin composition contains at least one compound selected from the above-described compounds having an epoxy group, compounds having an oxetanyl group, and compounds having a vinyl ether group as a curable component, Furthermore, since these are curable by cationic polymerization, a photocationic polymerization initiator can be blended. When the photocationic polymerization initiator is irradiated with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, it will generate cationic species or Lewis acid, and initiate the polymerization reaction of epoxy group or oxetanyl group. As a photocationic polymerization initiator, the photoacid generator mentioned later is used suitably. In addition, when the cationic polymerization curable adhesive composition is used for visible light curing, it is advisable to use a photocationic polymerization initiator that is highly sensitive to light above 380nm. Generally speaking, the photocationic polymerization initiator is around 300nm Or a compound that exhibits maximum absorption in a shorter wavelength region, so it can be mixed with a photosensitizer that exhibits maximum absorption in a longer wavelength region, specifically, in a wavelength longer than 380nm. Light of a wavelength near it is sensed to promote the generation of cationic species or acid from the photocationic polymerization initiator. Photosensitizers include, for example, anthracene compounds, pyrene compounds, carbonyl compounds, organosulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, and photoreducible dyes, etc., and these can also be mixed. above to use. In particular, an anthracene compound is preferable because of its excellent photosensitizing effect, and specifically, ANTHRACURE UVS-1331 and ANTHRACURE UVS-1221 (manufactured by Kawasaki Chemical Co., Ltd.) are mentioned. The content of the photosensitizer is preferably 0.1% by weight to 5% by weight, more preferably 0.5% by weight to 3% by weight.

本發明偏光薄膜可利用例如下述製造方法製造,該製造方法具有以下步驟: 偏光件製造步驟,係藉由以處理液處理偏光件之一面的預定位置,而製造於單面形成有具有凹部之非偏光部的偏光件;塗敷步驟,係於前述偏光件之具有前述凹部之面塗敷硬化性樹脂組成物;貼合步驟,係於前述偏光件之塗敷有前述硬化性樹脂組成物之面貼合透明保護薄膜;及接著步驟,從偏光件面側或透明保護薄膜面側照射活性能量線,使前述硬化性樹脂組成物硬化而得接著劑層,並透過該接著劑層使前述偏光件及前述透明保護薄膜接著。 前述偏光件製造步驟亦可為具有以下步驟者:第1步驟,係於前述偏光件之一面暫時黏附具有貫通孔之表面保護薄膜,而形成偏光薄膜積層體;第2步驟,係透過前述表面保護薄膜之貫通孔,以處理液處理前述偏光件之一面的預定位置,而於單面形成具有凹部之非偏光部;及第3步驟,係從前述偏光件剝離去除前述表面保護薄膜。 Polarizing film of the present invention can utilize for example following manufacturing method to manufacture, and this manufacturing method has the following steps: The polarizer manufacturing step is to manufacture a polarizer having a non-polarizing portion with a concave portion formed on one side by treating a predetermined position of one surface of the polarizer with a treatment liquid; the coating step is to manufacture the polarizer having the aforementioned concave portion The surface of the polarizer is coated with a curable resin composition; the bonding step is to paste a transparent protective film on the surface of the aforementioned polarizer coated with the aforementioned curable resin composition; The surface side is irradiated with active energy rays to harden the curable resin composition to obtain an adhesive layer, and the polarizer and the transparent protective film are bonded through the adhesive layer. The aforementioned polarizer manufacturing steps may also include the following steps: the first step is to temporarily adhere a surface protection film with through holes on one side of the aforementioned polarizer to form a polarizing film laminate; the second step is to pass through the aforementioned surface protection film. The through hole of the film is treated with a treatment liquid at a predetermined position on one side of the polarizer to form a non-polarized portion with a concave portion on one side; and the third step is to peel and remove the surface protection film from the polarizer.

於偏光件之具有凹部之面塗敷硬化性樹脂組成物之方法可依組成物之黏度或所欲厚度適當選擇,惟由去除偏光件表面的異物或塗敷性之觀點來看,宜使用後計量塗敷方式。後計量塗敷方式之具體例可列舉凹版輥塗敷方式、順輥(forward roll)塗敷方式、氣刀塗敷方式、桿式/棒式塗敷方式等。由去除透明保護薄膜表面之異物或塗敷性之觀點來看,該等中又以凹版輥塗敷方式尤佳。The method of coating the curable resin composition on the concave surface of the polarizer can be selected according to the viscosity of the composition or the desired thickness. Metered application method. Specific examples of the post meter coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, a bar/rod coating method, and the like. Among them, the gravure roll coating method is particularly preferable from the viewpoint of removal of foreign matter on the surface of the transparent protective film and coatability.

亦可於前述塗敷步驟之前,於偏光件之接著劑組成物之塗敷面塗敷易接著組成物。於偏光件之貼合面塗敷易接著組成物之方法,由發揮與前述塗敷步驟相同效果來看,宜使用後計量塗敷方式。易接著組成物含有前述通式(3)記載之化合物時,偏光件與透明保護薄膜之接著力會提高,故理想。It is also possible to apply an easy-adhesive composition on the application surface of the adhesive composition of the polarizer before the above-mentioned application step. The method of applying the easy-adhesive composition on the bonding surface of the polarizer, in view of exerting the same effect as the above-mentioned application step, is suitable to use the post-measurement application method. When the easily-adhesive composition contains the compound described in the aforementioned general formula (3), the adhesive force between the polarizer and the transparent protective film is improved, which is preferable.

以凹版輥塗敷方式來說,可於凹版輥表面形成各種圖案,例如可形成蜂巢網格圖案、梯形圖案、格子圖案、金字塔圖案或斜線圖案等。為了有效防止最終所得之偏光薄膜發生外觀缺陷,形成於前述凹版輥表面的圖案宜為蜂巢網格圖案。為蜂巢網格圖案時,為了提高塗敷易接著組成物後之塗敷面的面精度,凹槽容積宜為1~5cm 3/m 2,且2~3cm 3/m 2為佳。同樣地,為了提高塗敷易接著組成物後之塗敷面的面精度,輥的每1inch之凹槽線數宜為200~3000線/inch。又,相對於偏光件的行進速度,前述凹版輥的旋轉速度比宜為100~300%。 In terms of gravure roll coating, various patterns can be formed on the surface of the gravure roll, for example, honeycomb grid pattern, trapezoidal pattern, grid pattern, pyramid pattern or oblique line pattern can be formed. In order to effectively prevent appearance defects of the finally obtained polarizing film, the pattern formed on the surface of the gravure roll is preferably a honeycomb grid pattern. In the case of a honeycomb grid pattern, in order to improve the surface accuracy of the coated surface after coating the easy-adhesive composition, the groove volume is preferably 1~5cm 3 /m 2 , preferably 2~3cm 3 /m 2 . Similarly, in order to improve the surface accuracy of the coated surface after coating the easy-adhesive composition, the number of groove lines per inch of the roller should be 200~3000 lines/inch. Also, the ratio of the rotation speed of the gravure roll to the travel speed of the polarizer is preferably 100 to 300%.

透過如上述方式塗敷後之硬化性樹脂組成物,貼合偏光件與透明保護薄膜。偏光件與透明保護薄膜之貼合可使用輥壓積層器等來進行。The polarizer and the transparent protective film are bonded together through the curable resin composition coated in the above-mentioned manner. The bonding of the polarizer and the transparent protective film can be performed using a roll laminator or the like.

在貼合偏光件與透明保護薄膜後,照射活性能量線(電子束、紫外線、可見光線等),使硬化性樹脂組成物硬化形成接著劑層。活性能量線(電子束、紫外線、可見光線等)之照射方向可從任意適當之方向照射。宜從透明保護薄膜側進行照射。若從偏光件側進行照射,則有偏光件因活性能量線(電子束、紫外線、可見光線等)而劣化之虞。After laminating the polarizer and the transparent protective film, active energy rays (electron beams, ultraviolet rays, visible rays, etc.) are irradiated to harden the curable resin composition to form an adhesive layer. The irradiation direction of active energy rays (electron beams, ultraviolet rays, visible rays, etc.) can be irradiated from any appropriate direction. It is preferable to irradiate from the side of the transparent protective film. When irradiated from the polarizer side, the polarizer may be degraded by active energy rays (electron beams, ultraviolet rays, visible rays, etc.).

照射電子束時之照射條件若為可將上述硬化性樹脂組成物硬化之條件,便可採用任意適當之條件。例如,照射電子束時,加速電壓宜為5kV~300kV,更宜為10kV~250kV。加速電壓低於5kV時,電子束會無法到達接著劑而有硬化不足之虞;加速電壓超過300kV時,通過試料之滲透力會過強,而有對透明保護薄膜或偏光件造成傷害之虞。照射線量為5~100kGy,更宜為10~75kGy。照射線量低於5kGy時,接著劑會硬化不足;超過100kGy時,會對透明保護薄膜或偏光件造成傷害,使機械強度降低或發生黃變,而無法獲得預定之光學特性。Any appropriate conditions may be adopted for the irradiation conditions when irradiating the electron beams, as long as the above-mentioned curable resin composition can be cured. For example, when irradiating electron beams, the acceleration voltage is preferably 5 kV to 300 kV, more preferably 10 kV to 250 kV. When the accelerating voltage is lower than 5kV, the electron beam will not be able to reach the adhesive and there is a risk of insufficient hardening; when the accelerating voltage exceeds 300kV, the penetration force through the sample will be too strong, which may cause damage to the transparent protective film or polarizer. The radiation dose is 5~100kGy, preferably 10~75kGy. When the amount of radiation is less than 5kGy, the adhesive will not harden enough; when it exceeds 100kGy, it will cause damage to the transparent protective film or polarizer, reduce the mechanical strength or cause yellowing, and fail to obtain the predetermined optical properties.

電子束之照射通常係於非活性氣體中進行照射,然若有必要,亦可於大氣中或導入了少量氧之條件下進行。雖因透明保護薄膜的材料而定,但藉由適當導入氧可在電子束一開始接觸之透明保護薄膜面上特意產生氧阻障,防止對透明保護薄膜造成損害,而可有效率地只對接著劑照射電子束。Irradiation of electron beams is usually carried out in an inert gas, but if necessary, it can also be carried out in the atmosphere or under the condition of introducing a small amount of oxygen. Although it depends on the material of the transparent protective film, by properly introducing oxygen, an oxygen barrier can be deliberately produced on the surface of the transparent protective film that the electron beam first contacts to prevent damage to the transparent protective film, and can efficiently only Next, the agent is irradiated with electron beams.

前述偏光薄膜之製造方法中,活性能量線宜使用包含波長範圍380nm~450nm之可見光線者、尤宜使用波長範圍380nm~450nm之可見光線的照射量最多之活性能量線。使用紫外線、可見光線且使用賦予了紫外線吸收能之透明保護薄膜(不透射紫外線型透明保護薄膜)時,會吸收波長較約380nm更短的光,故波長較380nm短的光不會到達接著劑組成物,而無助於其聚合反應。並且,被透明保護薄膜吸收之波長較380nm短的光會轉換成熱,而透明保護薄膜本身發熱,造成偏光薄膜發生捲曲、起皺等不良。因此,本發明中採用紫外線、可見光線時,活性能量線產生裝置宜使用不發出波長較380nm短的光之裝置,更具體來說,波長範圍380~440nm之累積照度與波長範圍250~370nm之累積照度的比宜為100:0至100:50,較宜為100:0至100:40。本發明偏光薄膜之製造方法中,活性能量線宜為充有鎵之金屬鹵素燈、發出波長範圍380~440nm之光的LED光源。或可使用低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、白熱燈泡、氙燈、鹵素燈、碳弧燈、金屬鹵素燈、螢光燈、鎢絲燈、鎵燈、包含準分子雷射或太陽光等紫外線與可見光線之光源,亦可用帶通濾波器遮蔽波長較380nm短之紫外線來使用。為了提高偏光件與透明保護薄膜之間的接著劑層的接著性能,同時防止偏光薄膜捲曲,宜使用充有鎵之金屬鹵素燈,且使用透過可遮蔽波長較380nm短之光的帶通濾波器而得之活性能量線、或使用LED光源而得之波長405nm的活性能量線。In the manufacturing method of the above-mentioned polarizing film, the active energy ray preferably includes visible light in the wavelength range of 380nm~450nm, especially the active energy ray with the largest amount of visible light in the wavelength range of 380nm~450nm. When using ultraviolet rays and visible rays and using a transparent protective film endowed with ultraviolet absorbing energy (transparent protective film that does not transmit ultraviolet rays), light with a wavelength shorter than about 380nm will be absorbed, so light with a wavelength shorter than 380nm will not reach the adhesive composition without contributing to its polymerization reaction. In addition, light with a wavelength shorter than 380nm absorbed by the transparent protective film will be converted into heat, and the transparent protective film itself will generate heat, causing curling and wrinkling of the polarizing film. Therefore, when ultraviolet light and visible light are used in the present invention, the active energy ray generating device should use a device that does not emit light with a wavelength shorter than 380nm. The ratio of cumulative illuminance is preferably 100:0 to 100:50, more preferably 100:0 to 100:40. In the manufacturing method of the polarizing film of the present invention, the active energy line is preferably a gallium-filled metal halide lamp, an LED light source emitting light in a wavelength range of 380-440nm. Alternatively, low pressure mercury lamps, medium pressure mercury lamps, high pressure mercury lamps, ultrahigh pressure mercury lamps, incandescent bulbs, xenon lamps, halogen lamps, carbon arc lamps, metal halide lamps, fluorescent lamps, tungsten filament lamps, gallium lamps, excimer lasers or Sunlight and other ultraviolet and visible light sources can also be used with band-pass filters to shield ultraviolet rays with a wavelength shorter than 380nm. In order to improve the bonding performance of the adhesive layer between the polarizer and the transparent protective film, and prevent the polarizing film from curling, it is advisable to use a metal halide lamp filled with gallium, and use a band-pass filter that can shield light with a wavelength shorter than 380nm The obtained active energy rays, or the active energy rays with a wavelength of 405nm obtained by using an LED light source.

宜在照射紫外線或可見光線之前將接著劑組成物加溫(照射前加溫),此時宜加溫至40℃以上,較宜加溫至50℃以上。又,亦宜在照射紫外線或可見光線之後將活性能量線硬化型接著劑組成物加溫(照射後加溫),此時宜加溫至40℃以上,較宜加溫至50℃以上。It is preferable to heat the adhesive composition before irradiating ultraviolet light or visible light (heating before irradiation). At this time, the temperature is preferably above 40°C, more preferably above 50°C. Also, it is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible rays (heating after irradiation). In this case, it is preferably heated to 40° C. or higher, more preferably 50° C. or higher.

本發明偏光薄膜在實際使用時,可作成與其他光學層積層而成之光學薄膜來使用。對於該光學層無特別限定,可使用1層或2層以上例如反射板及半透射板、相位差板(包含1/2及1/4等波長板)、視角補償薄膜等可用於形成影像顯示裝置等的光學層。尤宜為:於本發明偏光薄膜上進一步積層反射板或半透射反射板而成之反射型偏光薄膜或半透射型偏光薄膜、於偏光薄膜上進一步積層相位差板而成之橢圓偏光薄膜或圓偏光薄膜、於偏光薄膜上進一步積層視角補償薄膜而成之廣視角偏光薄膜、或於偏光薄膜上進一步積層增亮薄膜而成之偏光薄膜。In actual use, the polarizing film of the present invention can be used as an optical film laminated with other optical layers. The optical layer is not particularly limited, and one or more layers such as reflective plates, semi-transmissive plates, retardation plates (including 1/2 and 1/4 wavelength plates), viewing angle compensation films, etc. can be used to form image displays. Optical layers of devices, etc. In particular, it is a reflective polarizing film or a semi-transmissive polarizing film formed by further laminating a reflective plate or a semi-transmissive reflective plate on the polarizing film of the present invention, an elliptical polarizing film or a circular polarizing film formed by further laminating a retardation plate on the polarizing film. Polarizing film, wide viewing angle polarizing film formed by further laminating a viewing angle compensation film on the polarizing film, or polarizing film formed by further laminating a brightness enhancing film on the polarizing film.

於偏光薄膜積層有上述光學層之光學薄膜,亦可在影像顯示裝置等之製造過程中以依序各別積層之方式形成,但預先積層成光學薄膜者之品質穩定性或組裝作業等優異,有提升影像顯示裝置等之製造步驟的優點。積層時可使用黏著層等適當之接著手段。接著上述偏光薄膜或其他光學薄膜時,其等之光學軸可因應所欲之相位差特性等設成適當之配置角度。The optical film with the above-mentioned optical layer laminated on the polarizing film can also be formed by sequentially laminating layers in the manufacturing process of image display devices, etc., but the optical film laminated in advance has excellent quality stability and assembly operations. There is an advantage of improving the manufacturing steps of image display devices and the like. Appropriate bonding means such as adhesive layers can be used during lamination. When following the above-mentioned polarizing film or other optical films, the optical axis of them can be set at an appropriate arrangement angle according to the desired retardation characteristics and the like.

亦可於前述偏光薄膜或積層有至少1層偏光薄膜之光學薄膜上,設置用以與液晶單元等之其他構件接著之黏著層。形成黏著層之黏著劑無特別限制,可適當選擇例如以丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物者來使用。尤其可適宜使用如丙烯酸系黏著劑般展現優異光學透明性、適度濡濕性、凝集性與接著性等黏著特性且具有優異耐候性或耐熱性等之物。An adhesive layer for bonding with other components such as a liquid crystal cell may also be provided on the above-mentioned polarizing film or an optical film laminated with at least one polarizing film. The adhesive for forming the adhesive layer is not particularly limited, and can be appropriately selected, such as acrylic polymers, polysiloxane polymers, polyesters, polyurethanes, polyamides, polyethers, fluorine-based or rubber-based polymers, etc. The material is used as the base polymer. In particular, acrylic adhesives that exhibit adhesive properties such as excellent optical transparency, moderate wettability, cohesiveness, and adhesiveness, and have excellent weather resistance or heat resistance can be suitably used.

黏著層亦可以不同組成或種類等之物的重疊層的形態設置於偏光薄膜或是光學薄膜之單面或兩面。又,設置於兩面時,於偏光薄膜或光學薄膜之表背亦可採用組成、種類或厚度等相異之黏著層。黏著層之厚度可因應使用目的或接著力等來適當決定,一般為1~100µm,宜為5~30µm,尤宜為10~20µm。The adhesive layer can also be provided on one or both sides of a polarizing film or an optical film in the form of overlapping layers of different compositions or types. Also, when it is installed on both sides, an adhesive layer with different composition, type, or thickness can also be used on the front and back of the polarizing film or optical film. The thickness of the adhesive layer can be appropriately determined according to the purpose of use or the adhesive force, etc., generally 1~100µm, preferably 5~30µm, especially 10~20µm.

對於黏著層之露出面,為防止其受污染,係在供實際使用前之期間暫時貼附分離件並覆蓋。藉此,可防止在一般操作狀態下接觸到黏著層。作為分離件,除了上述厚度條件外,可使用依循習知之適當物,例如可使用經將塑膠薄膜、橡膠片、紙、布、不織布、網狀物、發泡片或金屬箔、其等之層合體等適當之單片體,因應需要以聚矽氧系或長鏈烷基系、氟系或硫化鉬等適當之剝離劑進行塗覆處理者等。For the exposed surface of the adhesive layer, in order to prevent it from being contaminated, it is temporarily pasted and covered with a separator before actual use. This prevents contact with the adhesive layer in normal operating conditions. As the separator, in addition to the above-mentioned thickness conditions, suitable conventional materials can be used, such as layers of plastic film, rubber sheet, paper, cloth, non-woven fabric, mesh, foam sheet or metal foil, etc. Appropriate monolithic bodies such as composites are coated with polysiloxane-based or long-chain alkyl-based, fluorine-based or molybdenum sulfide and other appropriate release agents as needed.

[影像顯示裝置] 本發明偏光薄膜可適宜使用於影像顯示裝置等各種裝置之形成等。影像顯示裝置之形成可依循習知來進行。即,影像顯示裝置一般是藉由將液晶單元與偏光薄膜或光學薄膜及視需求的照明系統等構成零件適當組裝並組入驅動電路等而形成,而以本發明來說,除了使用本發明偏光薄膜或光學薄膜這點外無特別限定,可依循習知。關於液晶單元,可使用例如TN型或STN型、π型等任意型式者。 [image display device] The polarizing film of the present invention can be suitably used in the formation of various devices such as image display devices. The formation of the image display device can be carried out according to conventional methods. That is, an image display device is generally formed by properly assembling components such as a liquid crystal unit, a polarizing film or an optical film, and an illumination system as required, and incorporating them into a driving circuit. There is no particular limitation on the thin film or the optical thin film, and conventional knowledge can be followed. As the liquid crystal cell, for example, any type such as TN type, STN type, or π type can be used.

可形成於液晶單元之單側或兩側配置有偏光薄膜或光學薄膜之影像顯示裝置、或是於照明系統使用有背光件或反射板者等適當的影像顯示裝置。此時,本發明偏光薄膜或光學薄膜可設置於液晶單元之單側或兩側。於兩側設置偏光薄膜或光學薄膜時,其等可為相同者,亦可為互異者。並且,於形成影像顯示裝置時,可在適當位置上配置1層或2層以上諸如擴散板、防眩層、抗反射膜、保護板、稜鏡陣列、透鏡陣列片、光擴散板、背光件等適當零件。並且本發明影像顯示裝置可舉例如有機EL(電致發光)顯示裝置、PDP(電漿顯示器面板)、電子紙等,尤其可適宜用於可使用高透射率之偏光件的有機EL。又,影像顯示裝置之用途可適宜應用於折疊式顯示裝置或車載用顯示裝置這類尋求需要對高濕熱環境之耐久特性的構件之用途上。It can form an image display device with polarizing film or optical film on one side or both sides of the liquid crystal unit, or use a suitable image display device such as a backlight or reflector in the lighting system. At this time, the polarizing film or optical film of the present invention can be arranged on one side or both sides of the liquid crystal cell. When a polarizing film or an optical film is provided on both sides, they may be the same or different. Moreover, when forming an image display device, one or more layers such as a diffusion plate, an anti-glare layer, an anti-reflection film, a protective plate, an array, a lens array sheet, a light diffusion plate, and a backlight can be arranged at an appropriate position. and other appropriate parts. In addition, the image display device of the present invention can be, for example, organic EL (electroluminescent) display device, PDP (plasma display panel), electronic paper, etc., and is especially suitable for organic EL that can use polarizers with high transmittance. In addition, the application of the image display device can be suitably applied to applications requiring durability against high humidity and heat environments, such as foldable display devices and vehicle-mounted display devices.

本發明偏光薄膜於偏光件上形成有非偏光部,因此尤其可適宜使用於具有感測器機能之影像顯示裝置,而此時,偏光薄膜之非偏光部係配置於對應相機部之位置。The polarizing film of the present invention has a non-polarizing part formed on the polarizing element, so it is especially suitable for use in an image display device with a sensor function, and at this time, the non-polarizing part of the polarizing film is arranged at a position corresponding to the camera part.

實施例 以下記載本發明之實施例,惟本發明實施形態不受該等所限。 Example Examples of the present invention are described below, but the embodiments of the present invention are not limited thereto.

<偏光薄膜製造> 實施例1 樹脂基材係使用長條狀、吸水率0.75%、Tg75℃之非晶質間苯二甲酸共聚聚對苯二甲酸乙二酯(IPA共聚PET)薄膜(厚度:100µm)。對基材單面施行電暈處理,並於該電暈處理面於25℃下塗佈以9:1之比包含聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(聚合度1200,乙醯乙醯基改質度4.6%,皂化度99.0莫耳%以上,日本合成化學工業公司製,商品名「GOHSEFIMER Z200」)之水溶液並乾燥,形成厚度13μm之PVA系樹脂層,而製出積層體。 <Polarizing film production> Example 1 The resin substrate is an amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100µm) with a water absorption rate of 0.75% and a Tg of 75°C. Apply corona treatment to one side of the substrate, and apply polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mole%) and acetoacetylene on the corona treated surface at 25°C in a ratio of 9:1 Aqueous solution of modified PVA (polymerization degree 1200, acetylene modification degree 4.6%, saponification degree 99.0 mole % or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z200") and dried to form a thickness of 13 μm The PVA-based resin layer is used to produce a laminate.

在120℃之烘箱內,將所得之積層體在周速相異的輥件間往縱向(長邊方向)進行自由端單軸延伸成2.4倍(空中輔助延伸)。接著,使積層體浸漬於液溫30℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得之硼酸水溶液)中30秒鐘(不溶解處理)。接著,一邊使其浸漬於液溫30℃的染色浴中一邊調整碘濃度、浸漬時間,以使偏光板成為預定之透射率。本實施例係使其浸漬於相對於100重量份的水摻混0.2重量份的碘、1.5重量份的碘化鉀所得之碘水溶液中60秒鐘(染色處理)。接著,使其浸漬於液溫30℃的交聯浴(相對於水100重量份摻混3重量份之碘化鉀並摻混3重量份之硼酸而得之硼酸水溶液)中30秒鐘(交聯處理)。其後,一邊使積層體浸漬於液溫70℃之硼酸水溶液(相對於100重量份的水摻混3重量份硼酸、5重量份碘化鉀所得之水溶液)中,一邊於不同周速之輥件間往縱向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸)。之後,使積層體浸漬於液溫30℃的洗淨浴(相對於水100重量份摻混4重量份之碘化鉀而得之水溶液)中(洗淨處理)。In an oven at 120°C, the free end uniaxially stretched to 2.4 times in the longitudinal direction (long side direction) of the obtained laminate between rollers with different peripheral speeds (assisted stretching in the air). Next, the laminated body was immersed in an insoluble bath (an aqueous solution of boric acid obtained by mixing 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30° C. for 30 seconds (insoluble treatment). Next, the iodine concentration and immersion time were adjusted so that the polarizing plate had a predetermined transmittance while being immersed in a dyeing bath having a liquid temperature of 30°C. In this example, it was immersed for 60 seconds in an iodine aqueous solution obtained by mixing 0.2 parts by weight of iodine and 1.5 parts by weight of potassium iodide with respect to 100 parts by weight of water (dyeing treatment). Then, it was immersed in a cross-linking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30° C. for 30 seconds (cross-linking treatment ). Thereafter, while the laminate was immersed in an aqueous solution of boric acid at a liquid temperature of 70°C (an aqueous solution obtained by mixing 3 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water), it was placed between rollers of different peripheral speeds. Uniaxial stretching was performed in the longitudinal direction (longitudinal direction) so that the total stretching ratio was 5.5 times (stretching in water). Thereafter, the laminate was immersed in a cleaning bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 30° C. (washing treatment).

接著,於第2透明保護薄膜塗敷自由基聚合硬化性樹脂組成物,並貼合上述所得之積層體的PVA系樹脂層表面與第2透明保護薄膜的自由基聚合硬化性樹脂組成物塗敷面,再從該第2透明保護薄膜側照射下述紫外線使接著劑硬化。Next, the radical polymerizable curable resin composition is applied to the second transparent protective film, and the surface of the PVA-based resin layer of the laminate obtained above is bonded to the radical polymerizable curable resin composition coating of the second transparent protective film. Then, the following ultraviolet rays are irradiated from the side of the second transparent protective film to harden the adhesive.

然後,將基材從PVA系樹脂層剝離,而獲得寬度約1300mm之長條狀偏光薄膜(偏光件/第2透明保護薄膜)。此外,偏光件之厚度為5µm,單體透射率為40.8%。Then, the substrate was peeled from the PVA-based resin layer to obtain an elongated polarizing film (polarizer/second transparent protective film) with a width of about 1300 mm. In addition, the thickness of the polarizer is 5µm, and the single transmittance is 40.8%.

(紫外線) 活性能量線係使用紫外線(充有鎵之金屬鹵素燈,照射裝置:Fusion UV Systems, Inc公司製之Light HAMMER10,燈泡:V燈泡,峰值照度:1600mW/cm 2,累積照射量1000/mJ/cm 2(波長380~440nm))。此外,紫外線之照度係使用Solatell公司製之Sola-Check系統來測定。 (Ultraviolet) The active energy line uses ultraviolet light (metal halide lamp filled with gallium, irradiation device: Light HAMMER10 manufactured by Fusion UV Systems, Inc., bulb: V bulb, peak illuminance: 1600mW/cm 2 , cumulative irradiation 1000/ mJ/cm 2 (wavelength 380~440nm)). In addition, the illuminance of ultraviolet rays was measured using the Sola-Check system manufactured by Solatell.

以使厚度成為5µm之方式,於寬度約1300mm之酯系樹脂薄膜(厚度38µm)之一面塗佈黏著劑(丙烯酸系黏著劑)。使用尖頭刀對該附黏著劑之酯系樹脂薄膜,於長條方向上每隔250mm且於寬度方向上每隔400mm形成直徑3.0mm之貫通孔。An adhesive (acrylic adhesive) was applied to one side of an ester resin film (38 µm in thickness) having a width of approximately 1300 mm so that the thickness would be 5 µm. Through-holes with a diameter of 3.0 mm were formed at intervals of 250 mm in the longitudinal direction and at intervals of 400 mm in the width direction on the ester-based resin film with the adhesive using a pointed knife.

以捲對捲方式將上述附黏著劑之酯系樹脂薄膜貼合於上述所得之偏光薄膜之偏光件側,並將其浸漬於1mol/L(1N)之氫氧化鈉水溶液中30秒,接著浸漬於1mol/L(1N)之鹽酸中10秒。之後,在60℃下乾燥,而於偏光件形成非偏光部。非偏光部係一於酯系樹脂薄膜側具有最大深度dh為0.5µm之凹部的薄壁部。Lay the above-mentioned ester resin film with the adhesive on the polarizer side of the above-obtained polarizing film in a roll-to-roll manner, and dip it in 1mol/L (1N) sodium hydroxide aqueous solution for 30 seconds, then dip into In 1mol/L (1N) hydrochloric acid for 10 seconds. Thereafter, it was dried at 60° C. to form a non-polarizing portion on the polarizer. The non-polarizing portion is a thin-walled portion having a concave portion with a maximum depth dh of 0.5 µm on the side of the ester resin film.

從上述所得之積層體剝離去除酯系樹脂薄膜。接著,在貼合積層體之酯系樹脂薄膜的剝離面與第1透明保護薄膜之前,使用具備凹版輥之凹版輥塗敷方式,於該剝離面塗敷易接著組成1(塗敷厚度1µm),並在25℃下進行1分鐘風乾燥(乾燥後厚度0.7µm)。接著,將接著劑組成1塗敷於作為第1透明保護薄膜之丙烯酸系樹脂薄膜(厚度40µm),並貼合積層體之酯系樹脂薄膜的剝離面(易接著組成1之塗敷面)後,從該丙烯酸系樹脂薄膜側照射與上述相同之紫外線,使接著劑硬化。將接著劑組成1及易接著組成1之構成列於表1。又,將硬化後之接著劑層之厚度記載於表2。The ester-based resin film was peeled and removed from the laminate obtained above. Next, before bonding the peeled surface of the ester resin film of the laminate to the first transparent protective film, apply the easy-adhesive composition 1 (coating thickness: 1 µm) on the peeled surface using a gravure roll coating method equipped with a gravure roll. , and air-dried at 25°C for 1 minute (thickness after drying: 0.7µm). Next, apply the adhesive composition 1 on the acrylic resin film (thickness: 40 µm) as the first transparent protective film, and stick the peeling surface of the ester resin film of the laminate (the surface that is easy to adhere to the composition 1) , and irradiate the same ultraviolet rays as above from the acrylic resin film side to harden the adhesive. The composition of adhesive composition 1 and easy-adhesive composition 1 is listed in Table 1. Moreover, the thickness of the adhesive layer after hardening is described in Table 2.

[表1]

Figure 02_image009
表1中記載之各構成材料如下。 ACMO(丙烯醯基嗎福林);商品名「ACMO」,KJ Chemicals Corporation製 1,9-NDA(1,9-壬二醇二丙烯酸酯),商品名「LIGHT ACRYLATE 1,9ND-A」,共榮社化學公司製 P2H-A(苯氧基二乙二醇丙烯酸酯);商品名「LIGHT ACRYLATE P2H-A」,共榮社化學公司製 HEAA(羥乙基丙烯醯胺);商品名「HEAA」,興人公司製 BYK UV3505(UV硬化型表面調整劑);商品名「BYK UV3505」,BYK-Chemie Japan公司製 Or907(2-甲-1-[4-(甲硫基)苯基]-2-嗎福林基丙-1-酮);商品名「Omnirad 907」,IGM resins公司製 DETX(二乙基9-氧硫𠮿
Figure 111124294-001
);商品名「KAYACURE DETX-S」,日本化藥公司製 UP-1190((甲基)丙烯酸單體聚合而成之丙烯酸系寡聚物);商品名「ARUFON UP1190」,東亞合成公司製 Or819(雙(2,4,6-三甲基苯甲醯基)苯基膦氧化物);商品名「Omnirad 819」,IGM VPBA(4-乙烯基苯基硼酸);商品名「4-乙烯基苯基硼酸」,東京化成工業公司製 HPAA(羥基三甲基乙酸二丙烯酸酯);商品名LIGHT ACRYLATE HPPA」,共榮社化學公司製 M5700(2-羥-3-苯氧丙基丙烯酸酯);商品名「ARONIX M5700」,東亞合成公司製 DEAA(二乙基丙烯醯胺);商品名「DEAA」,KJ Chemicals Corporation製 EXP4200(調平劑);商品名「Olfine EXP.4200」,日信化學工業公司製 [Table 1]
Figure 02_image009
Each constituent material described in Table 1 is as follows. ACMO (acryloylmorpholin); trade name "ACMO", 1,9-NDA (1,9-nonanediol diacrylate) manufactured by KJ Chemicals Corporation, trade name "LIGHT ACRYLATE 1,9ND-A", P2H-A (phenoxydiethylene glycol acrylate) manufactured by Kyoeisha Chemical Co., Ltd.; trade name "LIGHT ACRYLATE P2H-A", HEAA (hydroxyethyl acrylamide) manufactured by Kyoeisha Chemical Co., Ltd.; trade name "HEAA", BYK UV3505 (UV hardening surface conditioner) manufactured by Kohin Co., Ltd.; trade name "BYK UV3505", Or907 (2-methyl-1-[4-(methylthio)phenyl] manufactured by BYK-Chemie Japan Co., Ltd. -2-morpholinylpropan-1-one); trade name "Omnirad 907", DETX (diethyl 9-oxosulfur) manufactured by IGM resins
Figure 111124294-001
); trade name "KAYACURE DETX-S", manufactured by Nippon Kayaku Co., Ltd. UP-1190 (acrylic oligomer polymerized from (meth)acrylic acid monomer); trade name "ARUFON UP1190", manufactured by Toagosei Co., Ltd. Or819 (bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide); trade name "Omnirad 819", IGM VPBA (4-vinylphenylboronic acid); trade name "4-vinyl Phenylboronic acid, "HPAA (hydroxytrimethylacetic acid diacrylate) manufactured by Tokyo Chemical Industry Co., Ltd.; trade name LIGHT ACRYLATE HPPA", M5700 (2-hydroxy-3-phenoxypropyl acrylate), manufactured by Kyoeisha Chemical Co., Ltd. ; trade name "ARONIX M5700", DEAA (diethylacrylamide) manufactured by Toagosei Co., Ltd.; trade name "DEAA", EXP4200 (leveling agent) manufactured by KJ Chemicals Corporation; trade name "Olfine EXP.4200", Nissin chemical industry company

依以上方式,製作出具有第1透明保護薄膜/偏光件之構成的偏光薄膜。此外,第1透明保護薄膜係對應圖1所示之構成偏光薄膜10的透明保護薄膜3,偏光件係對應圖1所示之構成偏光薄膜10的偏光件1,而已接著第1透明保護薄膜與偏光件之接著劑層係對應圖1所示之構成偏光薄膜10的接著劑層2。將所得之偏光薄膜之厚度及各物性之測定結果列於表2。In the above manner, a polarizing film having a structure of a first transparent protective film/polarizer was produced. In addition, the first transparent protective film is corresponding to the transparent protective film 3 forming the polarizing film 10 shown in Figure 1, and the polarizer is corresponding to the polarizing element 1 forming the polarizing film 10 shown in Figure 1, and the first transparent protective film and The adhesive layer of the polarizer corresponds to the adhesive layer 2 constituting the polarizing film 10 shown in FIG. 1 . The thickness of the obtained polarizing film and the measurement results of various physical properties are listed in Table 2.

[表2]

Figure 02_image011
[Table 2]
Figure 02_image011

表2中,關於偏光件之非偏光部之厚度d1(µm)及接著劑層之與非偏光部相接之部分之厚度d2(µm),係使用掃描型電子顯微鏡(ZYGO公司製,產品名「New View 7300」)進行測定。又,第1透明保護薄膜之厚度d3(µm)係使用數位測微器(Anritsu公司製,產品名「KC-351C」)測定。In Table 2, regarding the thickness d1 (µm) of the non-polarizing part of the polarizer and the thickness d2 (µm) of the part of the adhesive layer in contact with the non-polarizing part, a scanning electron microscope (manufactured by ZYGO Corporation, product name "New View 7300") for measurement. In addition, the thickness d3 (µm) of the first transparent protective film was measured using a digital micrometer (manufactured by Anritsu Corporation, product name "KC-351C").

表2中,非偏光部之硬度H1(GPa)、接著劑層之與非偏光部相接之部分之硬度H2(GPa)、及透明保護薄膜之硬度H3(GPa)係利用以下方法測定。In Table 2, the hardness H1 (GPa) of the non-polarizing portion, the hardness H2 (GPa) of the portion of the adhesive layer in contact with the non-polarizing portion, and the hardness H3 (GPa) of the transparent protective film were measured by the following methods.

使用奈米壓痕試驗機(Bruker Japan公司製,Triboindenter TI-950),以Berkovich型壓頭(Bruker Japan公司製,Triboindenter TI-950用的壓頭(型號TI-0039;Berkovich型鑽石壓頭,前端孔徑角142.3°)壓入偏光薄膜欲測定之各部分的中心部(例如,測定非偏光部之硬度H1時,係測定非偏光部之中心部;測定透明保護薄膜之硬度H3時,係測定透明保護薄膜之厚度方向上之中心部)50nm,計測此時之最大荷重(Pmax)及壓頭與測定部分接觸之面積(接觸投影面積)(A),根據以下式算出硬度(GPa)。 (硬度(GPa))=(Pmax)/(A) Using a nanoindentation tester (manufactured by Bruker Japan, Triboindenter TI-950), a Berkovich-type indenter (manufactured by Bruker Japan, an indenter for Triboindenter TI-950 (model TI-0039; Berkovich-type diamond indenter, Front aperture angle 142.3°) is pressed into the center of each part of the polarizing film to be measured (for example, when measuring the hardness H1 of the non-polarizing part, it is measured at the center of the non-polarizing part; when measuring the hardness H3 of the transparent protective film, it is measured The central part in the thickness direction of the transparent protective film) is 50nm, measure the maximum load (Pmax) at this time and the contact area (contact projected area) (A) between the indenter and the measured part, and calculate the hardness (GPa) according to the following formula. (Hardness (GPa))=(Pmax)/(A)

表2中,包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1係藉由以下方法測定。 <尺寸收縮率測定> 於實施例1之偏光薄膜的透明保護薄膜側設置黏著劑層,而調製出附黏著劑層之偏光薄膜。使用CO 2雷射(COMNET Inc.製,產品名:Laser Pro-SPIRIT),裁切出於距離中央端部1cm之位置形成有非偏光部1A(非偏光部為直徑3mm的圓形)的附黏著劑層之偏光薄膜(試樣尺寸為10cm×10cm),並貼合於0.5mm厚之無鹼玻璃而製作出試樣。使用平面雙軸測定器(Mitutoyo Corporation製,產品名:Quick Vision Apex)測定該試樣四隅之焦點距離(MD方向及TD方向)。接著,將積層體於85℃-85%濕度環境下放置72小時,再同樣地測定光學積層體四隅之焦點距離(MD方向及TD方向)。根據放置前後之尺寸,算出包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1。表2中記載了尺寸收縮率大之MD方向的尺寸收縮率。CO 2雷射之照射條件如下。 (照射條件) 波長:10.6µm 雷射輸出:30W 振盪模式:脈衝振盪 雷射光之直徑:70µm雷射照射面:保護薄膜側 In Table 2, the dimensional shrinkage ratio X1 of the polarizing film including the non-polarizing portion 1A was measured by the following method. <Measurement of Dimensional Shrinkage Rate> An adhesive layer was provided on the transparent protective film side of the polarizing film in Example 1, and a polarizing film with an adhesive layer was prepared. Using a CO2 laser (manufactured by COMNET Inc., product name: Laser Pro-SPIRIT), cut out the attachment with the non-polarized portion 1A (the non-polarized portion is a circle with a diameter of 3 mm) formed at a position 1 cm from the central end. The polarizing film of the adhesive layer (the sample size is 10cm×10cm) is attached to the alkali-free glass with a thickness of 0.5mm to make a sample. The focus distance (MD direction and TD direction) of the four corners of the sample was measured using a planar biaxial measuring device (manufactured by Mitutoyo Corporation, product name: Quick Vision Apex). Next, the laminate was placed in an environment of 85° C.-85% humidity for 72 hours, and then the focal lengths (MD direction and TD direction) of the four corners of the optical laminate were measured in the same way. The dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A was calculated from the dimensions before and after being left. Table 2 shows the dimensional shrinkage in the MD direction where the dimensional shrinkage is large. The irradiation conditions of CO 2 laser are as follows. (Irradiation conditions) Wavelength: 10.6µm Laser output: 30W Oscillation mode: Pulse oscillation Laser beam diameter: 70µm Laser irradiation surface: Protective film side

如表2之記載,可知在實施例1中,包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1低,從而非偏光部1A之尺寸穩定性高,故即便在高溫高濕下光學機能仍優異。As described in Table 2, it can be seen that in Example 1, the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A is low, so that the dimensional stability of the non-polarizing portion 1A is high, so the optical performance can be improved even under high temperature and high humidity. Still excellent.

<偏光薄膜製造> 實施例2-6 樹脂基材係使用長條狀、吸水率0.75%、Tg75℃之非晶質間苯二甲酸共聚聚對苯二甲酸乙二酯(IPA共聚PET)薄膜(厚度:100µm)。對基材單面施行電暈處理,並於該電暈處理面於25℃下塗佈以9:1之比包含聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(聚合度1200,乙醯乙醯基改質度4.6%,皂化度99.0莫耳%以上,日本合成化學工業公司製,商品名「GOHSEFIMER Z200」)之水溶液並乾燥,形成厚度13μm之PVA系樹脂層,而製出積層體。 <Polarizing film production> Example 2-6 The resin substrate is an amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100µm) with a water absorption rate of 0.75% and a Tg of 75°C. Apply corona treatment to one side of the substrate, and apply polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mole%) and acetoacetylene on the corona treated surface at 25°C in a ratio of 9:1 Aqueous solution of modified PVA (polymerization degree 1200, acetylene modification degree 4.6%, saponification degree 99.0 mole % or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z200") and dried to form a thickness of 13 μm The PVA-based resin layer is used to produce a laminate.

在120℃之烘箱內,將所得之積層體在周速相異的輥件間往縱向(長邊方向)進行自由端單軸延伸成2.4倍(空中輔助延伸)。接著,使積層體浸漬於液溫30℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得之硼酸水溶液)中30秒鐘(不溶解處理)。接著,一邊使其浸漬於液溫30℃的染色浴中一邊調整碘濃度、浸漬時間,以使偏光板成為預定之透射率。本實施例係使其浸漬於相對於100重量份的水摻混0.2重量份的碘、1.5重量份的碘化鉀所得之碘水溶液中60秒鐘(染色處理)。接著,使其浸漬於液溫30℃的交聯浴(相對於水100重量份摻混3重量份之碘化鉀並摻混3重量份之硼酸而得之硼酸水溶液)中30秒鐘(交聯處理)。其後,一邊使積層體浸漬於液溫70℃之硼酸水溶液(相對於100重量份的水摻混3重量份硼酸、5重量份碘化鉀所得之水溶液)中,一邊於不同周速之輥件間往縱向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸)。之後,使積層體浸漬於液溫30℃的洗淨浴(相對於水100重量份摻混4重量份之碘化鉀而得之水溶液)中(洗淨處理)。In an oven at 120°C, the free end uniaxially stretched to 2.4 times in the longitudinal direction (long side direction) of the obtained laminate between rollers with different peripheral speeds (assisted stretching in the air). Next, the laminated body was immersed in an insoluble bath (an aqueous solution of boric acid obtained by mixing 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30° C. for 30 seconds (insoluble treatment). Next, the iodine concentration and immersion time were adjusted so that the polarizing plate had a predetermined transmittance while being immersed in a dyeing bath having a liquid temperature of 30°C. In this example, it was immersed for 60 seconds in an iodine aqueous solution obtained by mixing 0.2 parts by weight of iodine and 1.5 parts by weight of potassium iodide with respect to 100 parts by weight of water (dyeing treatment). Then, it was immersed in a cross-linking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30° C. for 30 seconds (cross-linking treatment ). Thereafter, while the laminate was immersed in an aqueous solution of boric acid at a liquid temperature of 70°C (an aqueous solution obtained by mixing 3 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water), it was placed between rollers of different peripheral speeds. Uniaxial stretching was carried out in the longitudinal direction (longitudinal direction) so that the total stretching ratio was 5.5 times (stretching in water). Thereafter, the laminate was immersed in a cleaning bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 30° C. (washing treatment).

接著,於第2透明保護薄膜塗敷自由基聚合硬化性樹脂組成物,並貼合上述所得之積層體的PVA系樹脂層表面與第2透明保護薄膜的自由基聚合硬化性樹脂組成物塗敷面,再從該第2透明保護薄膜側照射下述紫外線使接著劑硬化。Next, the radical polymerizable curable resin composition is applied to the second transparent protective film, and the surface of the PVA-based resin layer of the laminate obtained above is bonded to the radical polymerizable curable resin composition coating of the second transparent protective film. Then, the following ultraviolet rays are irradiated from the side of the second transparent protective film to harden the adhesive.

然後,將基材從PVA系樹脂層剝離,而獲得寬度約1300mm之長條狀偏光薄膜(偏光件/第2透明保護薄膜)。此外,關於實施例2-6、比較例1,偏光件之厚度為5µm,單體透射率為40.8%。另一方面,關於比較例2,偏光件之厚度為4µm,單體透射率為40.8%。Then, the substrate was peeled from the PVA-based resin layer to obtain an elongated polarizing film (polarizer/second transparent protective film) with a width of about 1300 mm. In addition, regarding Examples 2-6 and Comparative Example 1, the thickness of the polarizer is 5 µm, and the single transmittance is 40.8%. On the other hand, in Comparative Example 2, the thickness of the polarizer was 4 µm, and the single transmittance was 40.8%.

表3中記載之各構成材料中,表1中記載之構成材料以外的材料如下。 VPBA(4-乙烯基苯基硼酸);商品名「4-乙烯基苯基硼酸」,東京化成工業公司製 Among the constituent materials described in Table 3, the materials other than the constituent materials described in Table 1 are as follows. VPBA (4-vinylphenylboronic acid); trade name "4-vinylphenylboronic acid", manufactured by Tokyo Chemical Industry Co., Ltd.

表3中,比較例1及比較例2中,構成第1接著劑層之接著劑組成係使用水系接著劑(日本合成化學工業公司製,商品名「GOHSEFIMER Z-200」,樹脂濃度5重量%及水分量95重量%之PVA系樹脂水溶液)。In Table 3, in Comparative Example 1 and Comparative Example 2, the adhesive composition that constitutes the first adhesive layer uses a water-based adhesive (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z-200", resin concentration 5% by weight and a PVA-based resin aqueous solution with a moisture content of 95% by weight).

(紫外線) 活性能量線係使用紫外線(充有鎵之金屬鹵素燈,照射裝置:Fusion UV Systems, Inc公司製之Light HAMMER10,燈泡:V燈泡,峰值照度:1600mW/cm 2,累積照射量1000/mJ/cm 2(波長380~440nm))。此外,紫外線之照度係使用Solatell公司製之Sola-Check系統來測定。 (Ultraviolet) The active energy line uses ultraviolet light (metal halide lamp filled with gallium, irradiation device: Light HAMMER10 manufactured by Fusion UV Systems, Inc., bulb: V bulb, peak illuminance: 1600mW/cm 2 , cumulative irradiation 1000/ mJ/cm 2 (wavelength 380~440nm)). In addition, the illuminance of ultraviolet rays was measured using the Sola-Check system manufactured by Solatell.

以使厚度成為5µm之方式,於寬度約1300mm之酯系樹脂薄膜(厚度38µm)之一面塗佈黏著劑(丙烯酸系黏著劑)。使用尖頭刀對該附黏著劑之酯系樹脂薄膜,於長條方向上每隔250mm且於寬度方向上每隔400mm形成直徑3.0mm之貫通孔。An adhesive (acrylic adhesive) was applied to one side of an ester resin film (38 µm in thickness) having a width of approximately 1300 mm so that the thickness would be 5 µm. Through-holes with a diameter of 3.0 mm were formed at intervals of 250 mm in the longitudinal direction and at intervals of 400 mm in the width direction on the ester-based resin film with the adhesive using a pointed knife.

以捲對捲方式將上述附黏著劑之酯系樹脂薄膜貼合於上述所得之偏光薄膜之偏光件側。以表3記載之處理條件處理所得之實施例2-6之偏光薄膜,藉此製出具備形成有厚度及硬度不同之非偏光部的偏光件之偏光薄膜。此外,關於表3中記載之處理條件,「NaOH處理時間」意指使偏光薄膜浸漬於1mol/L(1N)之氫氧化鈉水溶液中之時間(秒),「HCl處理時間」意指使偏光薄膜浸漬於1mol/L(1N)之鹽酸中之時間(秒),「乾燥溫度」意指NaOH處理及HCl處理後之乾燥溫度(℃)。The above-mentioned ester-based resin film with an adhesive was bonded to the polarizer side of the above-obtained polarizing film in a roll-to-roll manner. The resulting polarizing films of Examples 2-6 were processed under the processing conditions described in Table 3, thereby producing polarizing films having polarizers formed with non-polarizing portions with different thicknesses and hardnesses. In addition, regarding the treatment conditions described in Table 3, "NaOH treatment time" means the time (seconds) for immersing the polarizing film in a 1 mol/L (1N) sodium hydroxide aqueous solution, and "HCl treatment time" means immersing the polarizing film The time (seconds) in 1mol/L (1N) hydrochloric acid, "drying temperature" means the drying temperature (°C) after NaOH treatment and HCl treatment.

從上述所得之積層體剝離去除酯系樹脂薄膜。接著,關於實施例6,在貼合積層體之酯系樹脂薄膜的剝離面與第1透明保護薄膜之前,使用具備凹版輥之凹版輥塗敷方式,於該剝離面塗敷易接著組成1(塗敷厚度1µm),並在25℃下進行1分鐘風乾燥(乾燥後厚度0.7µm)。接著,於表3中記載之第1透明保護薄膜塗敷表3中記載之各接著劑組成,關於實施例2-5,係貼合透明保護薄膜之各接著劑組成之塗敷面與積層體之酯系樹脂薄膜剝離面,並從透明保護薄膜側照射與上述相同之紫外線使接著劑硬化,而關於實施例6,係貼合透明保護薄膜之各接著劑組成之塗敷面與易接著組成1之塗敷面,並從透明保護薄膜側照射與上述相同之紫外線使接著劑硬化。將硬化後之接著劑層之厚度記載於表3。The ester-based resin film was peeled and removed from the laminate obtained above. Next, with regard to Example 6, before bonding the release surface of the ester resin film of the laminate to the first transparent protective film, the easy-adhesive composition 1 ( Coating thickness 1µm), and air drying at 25°C for 1 minute (0.7µm thickness after drying). Next, the first transparent protective film described in Table 3 is coated with each adhesive composition described in Table 3. Regarding Examples 2-5, it is the coated surface and laminated body of each adhesive composition of the transparent protective film. The peeling side of the ester resin film was irradiated from the side of the transparent protective film with the same ultraviolet rays as above to harden the adhesive. As for Example 6, the coated surface and the easy-to-adhesive composition of each adhesive composition of the transparent protective film were attached. 1, and irradiate the same ultraviolet rays as above from the transparent protective film side to harden the adhesive. Table 3 describes the thickness of the adhesive layer after hardening.

將表3中記載之構成第1透明保護薄膜的薄膜(1)~(5)顯示於下。 薄膜(1);Toyo Kohan Co.,Ltd.製丙烯酸系樹脂薄膜(厚度20µm) 薄膜(2);Toyo Kohan Co.,Ltd.製丙烯酸系樹脂薄膜(厚度30µm) 薄膜(3);ZEON公司製ZEONOR系樹脂薄膜(厚度17µm) 薄膜(4);Toyo Kohan Co.,Ltd.製丙烯酸系樹脂薄膜(厚度40µm) 薄膜(5);Konica Minolta公司製三醋酸纖維素系樹脂薄膜(厚度40µm) Films (1) to (5) constituting the first transparent protective film described in Table 3 are shown below. Film (1); Toyo Kohan Co., Ltd. acrylic resin film (thickness 20 µm) Film (2); Toyo Kohan Co., Ltd. acrylic resin film (thickness 30µm) Film (3); ZEONOR-based resin film (thickness: 17 µm) manufactured by ZEON Corporation Film (4); Acrylic resin film manufactured by Toyo Kohan Co., Ltd. (thickness: 40 µm) Film (5); Konica Minolta cellulose triacetate resin film (thickness: 40 µm)

<偏光薄膜製造> 比較例1-2 以使加熱後之接著劑層之厚度成為0.1µm之方式,於表3中記載之第1透明保護薄膜塗敷水系接著劑(日本合成化學工業公司製,商品名「GOHSEFIMER Z-200」,樹脂濃度5重量%及水分量95重量%的PVA系樹脂水溶液),並貼合於酯系樹脂薄膜的剝離面後,於維持於80℃之烘箱中加熱5分鐘。此外,水系接著劑在硬化前之黏度為10mPa・s。 <Polarizing film production> Comparative example 1-2 A water-based adhesive (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIMER Z-200", resin Concentration of 5% by weight and water content of 95% by weight of PVA-based resin aqueous solution), and after sticking to the peeling surface of the ester-based resin film, heated in an oven maintained at 80°C for 5 minutes. In addition, the viscosity of the water-based adhesive before hardening is 10mPa·s.

依以上方式,製作出具有第1透明保護薄膜/偏光件之構成的偏光薄膜。此外,第1透明保護薄膜係對應圖1所示之構成偏光薄膜10的透明保護薄膜3,偏光件係對應圖1所示之構成偏光薄膜10的偏光件1,而接著有第1透明保護薄膜與偏光件之接著劑層係對應圖1所示之構成偏光薄膜10的接著劑層2。將所得之偏光薄膜之厚度及各物性之測定結果列於表3。In the above manner, a polarizing film having a structure of a first transparent protective film/polarizer was produced. In addition, the first transparent protective film corresponds to the transparent protective film 3 constituting the polarizing film 10 shown in FIG. The adhesive layer of the polarizer corresponds to the adhesive layer 2 constituting the polarizing film 10 shown in FIG. 1 . The thickness of the obtained polarizing film and the measurement results of various physical properties are listed in Table 3.

[表3]

Figure 02_image013
[table 3]
Figure 02_image013

表3中,針對偏光件之非偏光部之厚度d1(µm)、及接著劑層之與非偏光部相接之部分之厚度d2(µm)、第1透明保護薄膜之厚度d3(µm)、非偏光部之硬度H1(GPa)、接著劑層之與非偏光部相接之部分之硬度H2(GPa)、及透明保護薄膜之硬度H3(GPa)、包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1,係藉由與實施例1相同方法實施測定及評估。表3中,比較例2的尺寸收縮率為負,意指在85℃-85%濕度環境下放置72小時後偏光薄膜有膨脹。In Table 3, for the thickness d1 (µm) of the non-polarizing part of the polarizer, the thickness d2 (µm) of the part of the adhesive layer in contact with the non-polarizing part, the thickness d3 (µm) of the first transparent protective film, The hardness H1 (GPa) of the non-polarizing part, the hardness H2 (GPa) of the part of the adhesive layer in contact with the non-polarizing part, the hardness H3 (GPa) of the transparent protective film, and the polarizing film including the non-polarizing part 1A The dimensional shrinkage rate X1 is measured and evaluated by the same method as in Example 1. In Table 3, the dimensional shrinkage rate of Comparative Example 2 is negative, which means that the polarizing film swells after being placed in an environment of 85°C-85% humidity for 72 hours.

<拍攝影像之變形評估> 將實施例1-6及比較例1-2之偏光薄膜於85℃-85%濕度環境下放置72小時。放置後,對各偏光薄膜所具備之非偏光部,投影具有格子狀線段之輸入影像時透射之輸出影像,並對輸出影像之非偏光部中心部評估有無因周邊部之格子間間距之增減而造成之變形。愈無變形,表示偏光薄膜之光學機能即便在高溫高濕下仍優異。◎表示幾乎未觀察到變形之情況,○表示透射影像之非偏光部的周邊部有些微彎曲但為實用等級,×表示周邊部有大幅彎曲。 <Deformation evaluation of captured images> The polarizing films of Examples 1-6 and Comparative Examples 1-2 were placed in an environment of 85°C-85% humidity for 72 hours. After placing, for the non-polarizing part of each polarizing film, project the output image transmitted when the input image has grid-like line segments, and evaluate whether the center part of the non-polarizing part of the output image is due to the increase or decrease of the grid spacing in the peripheral part resulting in deformation. The less deformation, the optical performance of the polarizing film is still excellent even under high temperature and high humidity. ◎ indicates that almost no deformation is observed, ○ indicates that the peripheral portion of the non-polarized portion of the transmitted image is slightly curved but is of a practical level, and × indicates that the peripheral portion is greatly curved.

如表2及3之記載,可知在實施例2-6中,包含非偏光部1A在內之偏光薄膜的尺寸收縮率X1低,從而非偏光部1A之尺寸穩定性高,故即便在高溫高濕下光學機能仍優異。As described in Tables 2 and 3, it can be seen that in Examples 2-6, the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion 1A is low, so that the dimensional stability of the non-polarizing portion 1A is high, so even at high temperatures and high The optical performance is still excellent under wet conditions.

1:偏光件 1A:非偏光部 1h:凹部 2:接著劑層 2h:部位 3:透明保護薄膜 10:偏光薄膜 d1,d2,d3:厚度 dh:深度 1: Polarizer 1A: Non-polarized part 1h: Concave 2: Adhesive layer 2h: part 3: Transparent protective film 10: Polarizing film d1, d2, d3: thickness dh: depth

圖1係本發明一實施形態之偏光薄膜的截面示意圖之一例。Fig. 1 is an example of a schematic cross-sectional view of a polarizing film according to an embodiment of the present invention.

1:偏光件 1: Polarizer

1A:非偏光部 1A: Non-polarized part

1h:凹部 1h: Concave

2:接著劑層 2: Adhesive layer

2h:部位 2h: part

3:透明保護薄膜 3: Transparent protective film

10:偏光薄膜 10: Polarizing film

d1,d2,d3:厚度 d1, d2, d3: thickness

dh:深度 dh: depth

Claims (6)

一種偏光薄膜,係於偏光件之至少一面透過接著劑層積層有透明保護薄膜者,該偏光薄膜之特徵在於: 前述偏光件係於至少一部分形成有非偏光部者; 在85℃-85%濕度環境下放置72小時後,包含前述非偏光部在內之偏光薄膜的尺寸收縮率X1為1.0%以下。 A polarizing film, which is laminated with a transparent protective film on at least one side of the polarizing element through an adhesive layer. The polarizing film is characterized by: The aforementioned polarizer is formed with a non-polarizing portion at least in part; After being placed in an environment of 85° C.-85% humidity for 72 hours, the dimensional shrinkage rate X1 of the polarizing film including the non-polarizing portion is 1.0% or less. 如請求項1之偏光薄膜,其在令前述非偏光部之硬度為H1(GPa)、且前述非偏光部之厚度為d1時, H1×d1≧0.8。 As the polarizing film of claim 1, when the hardness of the aforementioned non-polarizing portion is H1 (GPa), and the thickness of the aforementioned non-polarizing portion is d1, H1×d1≧0.8. 如請求項1之偏光薄膜,其在令前述透明保護薄膜之硬度為H3(GPa)、且前述透明保護薄膜之透濕度為T3(g/m 2)時, H3×T3<50。 The polarizing film according to claim 1, when the hardness of the transparent protective film is H3 (GPa), and the moisture permeability of the transparent protective film is T3 (g/m 2 ), H3×T3<50. 如請求項1之偏光薄膜,其在令前述接著劑層之與前述非偏光部相接之部分之硬度為H2(GPa)、且厚度為d2(µm)時, H2×d2≧0.20。 For the polarizing film according to claim 1, when the hardness of the portion of the adhesive layer in contact with the non-polarizing portion is H2 (GPa) and the thickness is d2 (µm), H2×d2≧0.20. 如請求項1之偏光薄膜,其中前述偏光件之前述非偏光部以外之部分與前述透明保護薄膜之間的接著劑層厚度為2µm以下。The polarizing film according to claim 1, wherein the thickness of the adhesive layer between the polarizing element other than the non-polarizing portion and the transparent protective film is 2 µm or less. 一種影像顯示裝置,特徵在於:具備如請求項1之偏光薄膜,且前述偏光薄膜之前述非偏光部係配置於與感測器部對應之位置。An image display device, characterized by: comprising the polarizing film according to claim 1, and the non-polarizing portion of the polarizing film is arranged at a position corresponding to the sensor portion.
TW111124294A 2021-06-30 2022-06-29 Polarizing film and image display device TW202309564A (en)

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