WO2022071387A1 - Polarizing film, optical film, and image display device - Google Patents
Polarizing film, optical film, and image display device Download PDFInfo
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- WO2022071387A1 WO2022071387A1 PCT/JP2021/035849 JP2021035849W WO2022071387A1 WO 2022071387 A1 WO2022071387 A1 WO 2022071387A1 JP 2021035849 W JP2021035849 W JP 2021035849W WO 2022071387 A1 WO2022071387 A1 WO 2022071387A1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8793—Arrangements for polarized light emission
Definitions
- the present invention relates to a polarizing film provided with an iodine-based polarizing element and an adjacent layer on at least one side of the iodine-based polarizing element.
- the polarizing film may form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP as an optical film obtained by itself or in which the polarizing film is laminated.
- a polarizing film is used for image display.
- a liquid crystal display LCD
- a circularly polarizing film in which a polarizing film and a 1/4 wave plate are laminated is arranged on the visual recognition side of the organic light emitting layer.
- the polarizing film generally, a film in which a protective film is bonded to one side or both sides of a polyvinyl alcohol-based film and a polarizing element made of a dichroic material such as iodine with various adhesives or the like is used. ..
- the adhesive for example, a radical polymerization type active energy ray-curable adhesive using an N-substituted amide-based monomer as a curable component has been proposed (Patent Documents 1 and 2 below). Such an adhesive exhibits excellent humidification reliability in a harsh environment under high humidity and high temperature, but the market is demanding an adhesive capable of further improving the humidification reliability. It was the actual situation.
- the polarizing film is required to have not only humidification reliability but also excellent resistance to a harsh environment of thermal shock (for example, a heat shock test in which temperature conditions of -30 ° C and 80 ° C are repeated).
- a harsh environment of thermal shock for example, a heat shock test in which temperature conditions of -30 ° C and 80 ° C are repeated.
- Patent Document 4 describes a polarizing film having a polarizing element and a protective film layer formed on at least one surface of the polarizing element, and the thickness of the protective film layer is set to 0.5 ⁇ m or less. There is.
- Japanese Unexamined Patent Publication No. 2008-287207 Japanese Unexamined Patent Publication No. 2010-078700 Japanese Unexamined Patent Publication No. 2012-144690 International Publication No. 2018-101204
- the humidification reliability can be satisfied with respect to various transparent protective films used in the production of the polarizing film.
- the polarizing film obtained by using the active energy ray-curable adhesive described in Patent Document 3 can satisfy the water resistance (warm water immersion test) when immersed in warm water at 60 ° C. for 6 hours. In the market, humidification reliability in a harsh environment under further high temperature and high humidity has been required.
- Patent Document 4 The polarizing film described in Patent Document 4 is developed for the purpose of improving heat shock resistance in response to a request for thinning of the polarizing film, and is developed for the purpose of improving humidification reliability. is not. Furthermore, Patent Document 4 does not contain any description or suggestion regarding the mechanism of effect manifestation of the present invention, which will be described later.
- the present invention has been developed in view of the above circumstances, and an object of the present invention is to provide a polarizing film having excellent humidification reliability even in a harsh environment under high temperature and high humidity.
- the present invention relates to a polarizing film comprising an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element, and the HSP value distance between the adjacent layer and water is 26 or more.
- the adjacent layer includes a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less.
- the thickness of the barrier layer is preferably 1 ⁇ m or more.
- the adjacent layer includes the barrier layer via an adhesive layer that is in direct contact with the iodine-based polarizing element.
- the adjacent layer includes the barrier layer via an adhesive layer formed on the easy-adhesive layer that is in direct contact with the iodine-based polarizing element.
- the ratio (Tb / Ta) of the thickness Tb of the barrier layer to the thickness Ta of the adhesive layer is preferably 0.05 to 50.
- the polarizing film it is preferable to further include a resin film laminated on the surface of the iodine-based polarizing element on the side of the adjacent layer.
- the moisture permeability of the resin film is preferably 80 g / ( m 2.24 h) or more.
- the present invention comprises an optical film in which at least one polarizing film according to any one of the above is laminated, a polarizing film according to any one of the above, or an image including the optical film according to the above.
- display devices At least one polarizing film according to any one of the above is laminated, a polarizing film according to any one of the above, or an image including the optical film according to the above.
- the polarizing film according to the present invention is provided with an adjacent layer having an HSP value distance of 26 or more from water on at least one side of the iodine-based polarizing element.
- the polarizing film according to the present invention is excellent in humidification reliability even in a harsh environment under high temperature and high humidity. The reason why such an excellent effect is obtained is not clear, but it can be estimated as follows.
- the amount of change in the single transmittance and the amount of change in the degree of polarization of the polarizing film are both large due to the escape of iodine from the iodine-based polarizing element to the outer layer, especially under high temperature and high humidity.
- the present inventor focused on this tendency and tried to find the cause. It was newly found that iodine escapes from the iodine-based polarizing element to the outer layer together with water in a form in which iodine is attracted to water.
- the present inventor suppresses iodine loss from the iodine-based polarizing element by providing an adjacent layer having an HSP value distance of 26 or more from water on at least one surface of the iodine-based polarizing element.
- the humidification reliability can be dramatically improved even in a harsh environment under high temperature and high humidity.
- a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less is included as an adjacent layer, and the thickness of the barrier layer is set to 1 ⁇ m or more so that the polarizing film can be used. Iodine escape is remarkably suppressed, and humidification reliability can be further dramatically improved even in a harsh environment under high temperature and high humidity.
- the polarizing film according to the present invention may be a film in which a resin film is laminated on the surface of the iodine-based polarizing element on the adjacent layer side, and particularly when the moisture permeability of the resin film is 80 g / ( m 2.24 h) or more. There may be.
- a resin film having a water permeability of 80 g / ( m 2.24 h) or more is particularly easy to pass water under high temperature and high humidity, and as described above, if it is a normal polarizing film, iodine is removed from the iodine-based polarizing element. Is likely to occur.
- the polarizing film according to the present invention is provided with an adjacent layer having an HSP value distance of 26 or more from water on at least one surface of the iodine-based polarizing element, iodine escape from the iodine-based polarizing element is suppressed, and the temperature is high. Humidity reliability is dramatically improved even in harsh environments under wet conditions.
- the polarizing film according to the present invention includes an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element.
- the iodine-based splitter (hereinafter, also simply referred to as “polarizer” or “thin-thin deflector”) is not particularly limited, and various types can be used.
- the splitter include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene-vinyl acetate copolymer partially saponified film, which is uniaxially stretched by adsorbing iodine. Can be mentioned.
- Examples of the thickness of the splitter include 3 to 20 ⁇ m.
- a thin polarizing element having a thickness of 3 ⁇ m or more and 15 ⁇ m or less as the polarizing element.
- it is preferably 12 ⁇ m or less, more preferably 10 ⁇ m or less, and particularly preferably 8 ⁇ m or less.
- Such a thin polarizing element has little unevenness in thickness, is excellent in visibility, and is excellent in durability against thermal shock because there is little dimensional change.
- a polarizing element obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretching it can be produced, for example, by immersing polyvinyl alcohol in an aqueous solution of iodine to dye it and stretching it 3 to 7 times its original length.
- boric acid, zinc sulfate, zinc chloride or the like may be contained, or the mixture may be immersed in an aqueous solution such as potassium iodide.
- the polyvinyl alcohol-based film may be immersed in water and washed with water before dyeing.
- Stretching may be performed after dyeing with iodine, stretching while dyeing, or stretching and then dyeing with iodine. It can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
- the polarizing element contains boric acid from the viewpoint of stretching stability and humidification reliability.
- the boric acid content contained in the polarizing element is preferably 22% by mass or less, more preferably 20% by mass or less, based on the total amount of the polarizing element, from the viewpoint of suppressing the generation of through cracks.
- the boric acid content with respect to the total amount of the substituents is preferably 10% by mass or more, more preferably 12% by mass or more.
- a typical example is Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/07759 Pamphlet, International Publication No. 2014/077663 Pamphlet, And the like, or the thin polarizing element obtained from the manufacturing method described in these can be mentioned.
- the thin polarizing element can be stretched at a high magnification and can improve the polarization performance even in a manufacturing method including a step of stretching in a laminated state and a step of dyeing. It is preferably obtained by a production method including a step of stretching in a boric acid aqueous solution as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544, and particularly described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544. It is preferably obtained by a production method including a step of auxiliary stretching in the air before stretching in a certain boric acid aqueous solution.
- These thin splitters can be obtained by a manufacturing method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state and a step of dyeing.
- PVA-based resin polyvinyl alcohol-based resin
- the polarizing film according to the present invention is characterized in that it is provided with an adjacent layer on at least one surface of an iodine-based polarizing element, and the HSP value distance between the adjacent layer and water is 26.0 or more.
- the calculation method of the HSP value will be described below.
- the solubility parameter (HSP value distance) of the adjacent layer is a Hansen calculation method [using the HSPiP version 4.1.07 calculation software], that is, the Hansen solubility parameter 1967. It is a value used for predicting the solubility of a substance announced by Hansen.
- the Hansen solubility parameter is composed of the following three parameters.
- - ⁇ D Energy due to the dispersion force between molecules- ⁇ P: Energy due to dipole interaction between molecules- ⁇ H: Energy due to hydrogen bonds between molecules
- HSP value distance The affinity between two substances (eg, water and adjacent layer) can be evaluated by the distance between the two HSP values (HSP value distance), and the affinity when the HSP value distance between the two substances is small. Can be said to be large.
- the HSP value distance calculation formula used as an index this time is a value calculated by substituting the above three components of Hansen of two substances into the following formula.
- the adjacent layer provided on at least one surface of the iodine-based polarizing element preferably has an HSP distance of 26 or more, more preferably 27 or more, and even more preferably 28 or more.
- an adjacent layer having an HSP distance of 26 or more may be provided on only one side of the iodine-based polarizing element, but in particular, both sides of the iodine-based polarizing element have an HSP distance of 26 or more.
- the adjacent layer it is preferable because the humidification reliability is particularly excellent even in a harsh environment under high temperature and high humidity.
- the adjacent layer may be provided with, for example, an adhesive layer and a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less on at least one surface of the polarizing element.
- a barrier layer may be formed on the adhesive layer that is in direct contact with the iodine-based polarizing element.
- a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less is included as an adjacent layer, and the thickness of the barrier layer is set to 1 ⁇ m or more so that the polarizing film can be used. Iodine escape is remarkably suppressed, and humidification reliability can be further dramatically improved even in a harsh environment under high temperature and high humidity.
- the resin component constituting the barrier layer examples include polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polycarbonate resins; allylate resins; amide resins such as nylon and aromatic polyamides; polyethylene, polypropylene, and ethylene / propylene copolymers. It is preferable that the barrier layer is composed of a polyethylene-based polymer such as, a cyclo-based or cyclic olefin-based resin having a norbornene structure, a (meth) acrylic-based resin, or a mixture thereof.
- the resin constituting the barrier layer is preferably a polycarbonate-based resin, a cyclic polyolefin-based resin, or a (meth) acrylic-based resin, and particularly preferably a cyclic polyolefin-based resin.
- the lower limit is particularly preferably 0.75 ⁇ m, and particularly preferably 1 ⁇ m.
- the upper limit of the thickness of the barrier layer is, for example, about 3 ⁇ m, and more preferably about 1 ⁇ m, from the viewpoint of requesting the thinning of the polarizing film.
- the adjacent layer having an HSP value distance of 26 or more with water may be composed of only an adhesive layer that is in direct contact with the iodine-based polarizing element, and a barrier layer is formed on the adhesive layer that is in direct contact with the iodine-based polarizing element. It may be composed of a single material, or a barrier layer may be formed on an adhesive layer that is in direct contact with an iodine-based polarizing element, and an adhesive layer may be further formed on the barrier layer.
- the adhesive layer may be formed so as to be in direct contact with the iodine-based polarizing element, or may be formed on an easy-adhesive layer that is in direct contact with the iodine-based polarizing element.
- the easy-adhesive layer will be described later.
- the adhesive layer thickness Ta per layer is preferably 0.1 to 10 ⁇ m, and is 0. It is preferably .5 to 5 ⁇ m.
- the ratio (Tb / Ta) of the thickness Tb of the barrier layer to the thickness Ta of the adhesive layer is preferably 0.05 to 50, preferably 1 to 10. It is more preferable to have.
- the adhesive composition used as a raw material for the adhesive layer of the present invention contains at least a curable component. It is preferable that the curable component is appropriately selected so that the HSP value distance of the cured adhesive layer from water is 25 or more and 27 or less.
- the curable component can be roughly classified into an active energy ray curable type such as an electron beam curable type, an ultraviolet curable type, and a visible light curable type, and a thermosetting type. Further, the ultraviolet curable type adhesive and the visible light curable type adhesive can be classified into a radical polymerization curable type adhesive and a cationic polymerization type adhesive. In the present invention, active energy rays having a wavelength range of 10 nm to less than 380 nm are referred to as ultraviolet rays, and active energy rays having a wavelength range of 380 nm to 800 nm are referred to as visible light.
- the curable component of the radical polymerization curable adhesive can be used as a curable component of the thermosetting adhesive.
- the curable component examples include radically polymerizable compounds used in radical polymerization curable adhesives.
- the radically polymerizable compound include compounds having a radically polymerizable functional group of a carbon-carbon double bond such as a (meth) acryloyl group and a vinyl group.
- these curable components either a monofunctional radical-polymerizable compound or a bifunctional or higher-functional polyfunctional radical-polymerizable compound can be used.
- these radically polymerizable compounds may be used alone or in combination of two or more.
- compounds having a (meth) acryloyl group are suitable.
- (meth) acryloyl means acryloyl group and / or methacryloyl group, and "(meth)" has the same meaning below.
- Examples of the monofunctional radically polymerizable compound include (meth) acrylamide derivatives having a (meth) acrylamide group.
- the (meth) acrylamide derivative is preferable in terms of ensuring adhesiveness to a polarizing element and various transparent protective films, and also in terms of high polymerization rate and excellent productivity.
- Specific examples of the (meth) acrylamide derivative include, for example, N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, and N.
- N-N-alkyl group-containing (meth) acrylamide derivatives such as butyl (meth) acrylamide and N-hexyl (meth) acrylamide; N-methylol (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-methylol-N- N-hydroxyalkyl group-containing (meth) acrylamide derivatives such as propane (meth) acrylamide; N-aminoalkyl group-containing (meth) acrylamide derivatives such as aminomethyl (meth) acrylamide and aminoethyl (meth) acrylamide; N-methoxymethyl N-alkoxy group-containing (meth) acrylamide derivatives such as acrylamide and N-ethoxymethylacrylamide; N-mercaptoalkyl group-containing (meth) acrylamide derivatives such as mercaptomethyl (meth) acrylamide and mercaptoethyl (meth) acrylamide.
- heterocyclic-containing (meth) acrylamide derivative in which the nitrogen atom of the (meth) acrylamide group forms a heterocycle examples include N-acrylloylmorpholine, N-acrylloylpiperidin, N-methacryloylpiperidin, and N-acrylloylpyrrolidine. And so on.
- examples of the monofunctional radically polymerizable compound include various (meth) acrylic acid derivatives having a (meth) acryloyloxy group. Specifically, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, 2-methyl-2-nitropropyl (meth) acrylate, n-butyl ( Meta) acrylate, isobutyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, n-pentyl (meth) acrylate, t-pentyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-Dimethylbutyl (meth) acrylate, n-hexyl (meth) acrylate, cetyl (meth) acrylate, n-oc
- Examples of the (meth) acrylic acid derivative include cycloalkyl (meth) acrylates such as cyclohexyl (meth) acrylate and cyclopentyl (meth) acrylate; aralkyl (meth) acrylates such as benzyl (meth) acrylate; 2-isobornyl.
- Polycyclic (meth) acrylates such as acrylicate, dicyclopentenyloxyethyl (meth) acrylicate, dicyclopentanyl (meth) acrylicate, etc .; 2-methoxyethyl (meth) acrylate, 2-ethoxy Ethyl (meth) acrylate, 2-methoxymethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, alkylphenoxypolyethylene glycol (meth) acrylate, etc.
- Examples of the (meth) acrylic acid derivative include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 4-.
- Hydroxyalkyl (meth) acrylates such as hydroxybutyl (meth) acrylates, 6-hydroxyhexyl (meth) acrylates, 8-hydroxyoctyl (meth) acrylates, 10-hydroxydecyl (meth) acrylates, and 12-hydroxylauryl (meth) acrylates.
- Alkylaminoalkyl (meth) acrylate such as dimethylaminoethyl (meth) acrylate; 3-oxetanylmethyl (meth) acrylate, 3-methyl-oxetanylmethyl (meth) acrylate, 3-ethyl-oxetanylmethyl (meth) acrylate , 3-Butyl-oxetanylmethyl (meth) acrylate, 3-hexyluoxetanylmethyl (meth) acrylate and other oxetane group-containing (meth) acrylates; tetrahydrofurfuryl (meth) acrylate, butyrolactone (meth) acrylate, and other heterocycles.
- Examples thereof include (meth) acrylates having (meth) acrylates, neopentyl glycol (meth) acrylic acid adducts of hydroxypivalate, and p-phenylphenol (meth) acrylates.
- Examples of the monofunctional radically polymerizable compound include carboxyl group-containing monomers such as (meth) acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.
- carboxyl group-containing monomers such as (meth) acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.
- Examples of the monofunctional radically polymerizable compound include lactam-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl- ⁇ -caprolactam, and methylvinylpyrrolidone; vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperazine, and vinylpyrazine.
- lactam-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl- ⁇ -caprolactam, and methylvinylpyrrolidone
- vinylpyridine vinylpiperidone, vinylpyrimidine, vinylpiperazine, and vinylpyrazine
- Examples thereof include vinyl-based monomers having a nitrogen-containing heterocycle such as vinylpyrrole, vinylimidazole, vinyloxazole, and vinylmorpholin.
- a radically polymerizable compound having an active methylene group can be used as the monofunctional radically polymerizable compound.
- a radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth) acrylic group at the terminal or in the molecule and having an active methylene group.
- the active methylene group include an acetoacetyl group, an alkoxymalonyl group, a cyanoacetyl group and the like.
- the active methylene group is preferably an acetoacetyl group.
- radically polymerizable compound having an active methylene group examples include 2-acetoxyethyl (meth) acrylate, 2-acetoxypropyl (meth) acrylate, 2-acetoxy-1-methylethyl (meth) acrylate and the like.
- Examples thereof include acrylamide, N- (4-acetoxymethylbenzyl) acrylamide, N- (2-acetoacetylaminoethyl) acrylamide and the like.
- the radically polymerizable compound having an active methylene group is preferably acetoacetoxyalkyl (meth) acrylate.
- bifunctional or higher polyfunctional radically polymerizable compound examples include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, and 1,9.
- Nonandiol di (meth) acrylate 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol di (meth) acrylate, bisphenol A di (meth) acrylate, bisphenol A ethylene oxide adduct di (meth) ) Acrylate, bisphenol A propylene oxide adduct di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, neopentyl glycol di (meth) acrylate, tricyclodecanedimethanol di (meth) acrylate, cyclic tri Methylol propaneformal (meth) acrylate, dioxane glycol di (meth) acrylate, trimethylol propanetri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate,
- Aronix M-220, M-306 manufactured by Toagosei Co., Ltd.
- Light Acrylate 1,9ND-A manufactured by Kyoeisha Chemical Co., Ltd.
- Light Acrylate DGE-4A manufactured by Kyoeisha Chemical Co., Ltd.
- Light Acrylate DCP- Examples thereof include A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer), and CD-536 (manufactured by Sartomer).
- various epoxy (meth) acrylates, urethane (meth) acrylates, polyester (meth) acrylates, various (meth) acrylate-based monomers and the like can be mentioned.
- the radically polymerizable compound is a combination of a monofunctional radically polymerizable compound and a polyfunctional radically polymerizable compound from the viewpoint of achieving both adhesion to a polarizing element and various transparent protective films and optical durability in a harsh environment. Is preferable. Usually, it is preferable to use the monofunctional radically polymerizable compound in a ratio of 30 to 90% by weight and the polyfunctional radically polymerizable compound in a ratio of 10 to 70% by weight with respect to 100% by weight of the radically polymerizable compound.
- the curable adhesive for a polarizing film of the present invention is an active energy ray-curable adhesive when a curable component is used as an active energy ray-curable component, and a thermosetting component when a curable component is used as a thermosetting component.
- the active energy ray-curable adhesive does not need to contain a photopolymerization initiator, but the active energy ray-curable adhesive can be used for the active energy ray.
- ultraviolet rays or visible rays it is preferable to contain a photopolymerization initiator.
- the curable component of the adhesive is used as the thermosetting component, the adhesive preferably contains a thermopolymerization initiator.
- the photopolymerization initiator is appropriately selected by the active energy ray.
- a photopolymerization initiator for ultraviolet or visible light cleavage is used.
- the photopolymerization initiator include benzophenone compounds such as benzyl, benzophenone, benzoylbenzoic acid, and 3,3'-dimethyl-4-methoxybenzophenone; 4- (2-hydroxyethoxy) phenyl (2-hydroxy-2).
- -Aromatic ketone compounds such as (propyl) ketone, ⁇ -hydroxy- ⁇ , ⁇ '-dimethylacetophenone, 2-methyl-2-hydroxypropiophenone, ⁇ -hydroxycyclohexylphenylketone; methoxyacetophenone, 2,2-dimethoxy- Acetphenone compounds such as 2-phenylacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1- [4- (methylthio) -phenyl] -2-morpholinopropane-1; benzophenone methyl ether, Benzophenone ether compounds such as venzoin ethyl ether, benzoin isopropyl ether, venzoin butyl ether and anisoin methyl ether; aromatic ketal compounds such as benzyl dimethyl ketal; aromatic sulfonyl chlorides such as 2-naphthalene sulfonyl chloride.
- Photoactive oxime compounds such as 1-phenone-1,1-propanedione-2- (o-ethoxycarbonyl) oxime; thioxanthone, 2-chlorothioxanson, 2-methylthioxanson, 2,4- Thioxanthone compounds such as dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, dodecylthioxanthone; benzophenone; halogenated Examples thereof include ketones; acylphosphinoxides; acylphosphonates and the like.
- the blending amount of the photopolymerization initiator is 20 parts by weight or less with respect to 100 parts by weight of the total amount of the curable component (radical polymerizable compound).
- the blending amount of the photopolymerization initiator is preferably 0.01 to 20 parts by weight, more preferably 0.05 to 10 parts by weight, and further preferably 0.1 to 5 parts by weight.
- a photopolymerization initiator having high sensitivity to light of 380 nm or more is used. It is preferable to use it.
- a photopolymerization initiator having high sensitivity to light of 380 nm or more will be described later.
- the photopolymerization initiator is a compound represented by the following general formula (1); (In the formula, R 1 and R 2 indicate -H, -CH 2 CH 3 , -iPr or Cl, and R 1 and R 2 may be the same or different), or the general formula (in the formula) may be used alone. It is preferable to use the compound represented by 1) in combination with a photopolymerization initiator having high sensitivity to light of 380 nm or more, which will be described later. When the compound represented by the general formula (1) is used, the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone.
- the composition ratio of the compound represented by the general formula (1) in the curable resin composition is preferably 0.1 to 5% by weight, preferably 0.5 to 5% by weight, based on the total amount of the curable resin composition. It is more preferably 4% by weight, still more preferably 0.9 to 3% by weight.
- polymerization initiation aid examples include triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, and isoamyl 4-dimethylaminobenzoate. , And ethyl 4-dimethylaminobenzoate is particularly preferred.
- the amount added thereof is usually 0 to 5% by weight, preferably 0 to 4% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition. ..
- a known photopolymerization initiator can be used in combination if necessary. Since the transparent protective film having a UV absorbing ability does not transmit light of 380 nm or less, it is preferable to use a photopolymerization initiator having high sensitivity to light of 380 nm or more as the photopolymerization initiator.
- a compound represented by the following general formula (2) in addition to the photopolymerization initiator of the general formula (1), a compound represented by the following general formula (2); (In the formula, R 3 , R 4 and R 5 indicate -H, -CH 3 , -CH 2 CH 3 , -iPr or Cl, and R 3 , R 4 and R 5 may be the same or different). It is preferable to use it.
- the compound represented by the general formula (2) 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropane-1-one (trade name: IRGACURE907 manufacturer: BASF), which is also a commercially available product, is suitable. Can be used for.
- 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 (trade name: IRGACURE369 manufacturer: BASF)
- 2- (dimethylamino) -2-[(4-methylphenyl) Methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone (trade name: IRGACURE379 manufacturer: BASF) is preferable because of its high sensitivity.
- a radically polymerizable compound having an active methylene group is used as the radically polymerizable compound in the above adhesive composition, it is preferably used in combination with a radical polymerization initiator having a hydrogen abstraction action. According to such a configuration, the adhesiveness of the adhesive layer of the polarizing film is remarkably improved even immediately after being taken out from a high humidity environment or water (non-drying state). The reason for this is not clear, but the following causes are possible. That is, the radically polymerizable compound having an active methylene group is incorporated into the main chain and / or side chain of the base polymer in the adhesive layer while being polymerized together with other radically polymerizable compounds constituting the adhesive layer, and adheres. Form a layer of agent.
- examples of the radical polymerization initiator having a hydrogen abstraction action include a thioxanthone-based radical polymerization initiator and a benzophenone-based radical polymerization initiator.
- the radical polymerization initiator is preferably a thioxanthone-based radical polymerization initiator.
- examples of the thioxanthone-based radical polymerization initiator include compounds represented by the above general formula (1).
- Specific examples of the compound represented by the general formula (1) include thioxanthone, dimethylthioxanthone, diethylthioxanthone, isopropylthioxanthone, chlorothioxanthone and the like.
- diethylthioxanthone in which R 1 and R 2 are ⁇ CH 2 CH 3 is particularly preferable.
- the active methylene is said to be when the total amount of the curable component is 100% by mass. It is preferable to contain 1 to 50% by mass of the radically polymerizable compound having a group and 0.1 to 10% by mass of the radical polymerization initiator with respect to the total amount of the curable resin composition.
- a radical is generated in the methylene group of the radically polymerizable compound having an active methylene group, and the methylene group and a polarizing element such as PVA are generated. Reacts with the hydroxyl group of the above to form a covalent bond. Therefore, in order to generate a radical in the methylene group of the radically polymerizable compound having an active methylene group and sufficiently form such a covalent bond, the radical having an active methylene group is taken when the total amount of the curable component is 100% by mass.
- the polymerizable compound is preferably contained in an amount of 1 to 50% by mass, more preferably 3 to 30% by mass.
- the amount of the radically polymerizable compound having an active methylene group is preferably 1% by mass or more. On the other hand, if it exceeds 50% by mass, curing failure of the adhesive layer may occur.
- the radical polymerization initiator having a hydrogen abstraction action is preferably contained in an amount of 0.1 to 10% by mass, more preferably 0.3 to 9% by mass, based on the total amount of the adhesive composition. .. In order for the hydrogen abstraction reaction to proceed sufficiently, it is preferable to use 0.1% by mass or more of the radical polymerization initiator. On the other hand, if it exceeds 10% by mass, it may not be completely dissolved in the composition.
- the adhesive composition used in the present invention is, if necessary, a compound represented by the following general formula (3); (However, X is a functional group containing a reactive group, and R 6 and R 7 are each independently having a hydrogen atom and a substituent, an aliphatic hydrocarbon group, an aryl group, or a heterocyclic group. Represents), preferably the compound according to the general formula (3'); (However, Y is an organic group, X'is a reactive group contained in X, and R 6 and R 7 are the same as described above), more preferably described in the general formulas (3a) to (3d) described later. Compound; Can be incorporated into the adhesive composition.
- the adhesiveness to the polarizing element and the transparent protective film may be improved, which is preferable.
- the content of the compound represented by the general formula (3) in the adhesive composition is 0.001 to 50% by mass. It is preferably 0.1 to 30% by mass, more preferably 1 to 10% by mass, and most preferably 1 to 10% by mass.
- the aliphatic hydrocarbon group has a linear or branched alkyl group which may have a substituent having 1 to 20 carbon atoms and a substituent having 3 to 20 carbon atoms.
- examples thereof include a cyclic alkyl group which may have a substituent and an alkenyl group having 2 to 20 carbon atoms
- examples of the aryl group include a phenyl group which may have a substituent having 6 to 20 carbon atoms and a substituent having 10 to 20 carbon atoms.
- R 6 and R 7 are preferably a hydrogen atom, a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom.
- X contained in the compound represented by the general formula (3) is a functional group containing a reactive group, which is a functional group capable of reacting with a curable component constituting the adhesive layer, and is a reactive group contained in X.
- a reactive group which is a functional group capable of reacting with a curable component constituting the adhesive layer
- X is a reactive group contained in X.
- Groups, mercapto groups, halogen groups and the like can be mentioned.
- the reactive group contained in X is a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, and the like. It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group and a mercapto group, and particularly when the adhesive composition constituting the adhesive layer is radically polymerizable, X is contained.
- the reactive group is preferably at least one reactive group selected from the group consisting of a (meth) acrylic group, a styryl group and a (meth) acrylamide group, and the compound represented by the general formula (1) is preferable.
- a (meth) acrylic group a styryl group and a (meth) acrylamide group
- the compound represented by the general formula (1) is preferable.
- it has a (meth) acrylamide group, it is more preferable because it has high reactivity and the copolymerization rate with the active energy ray-curable resin composition increases.
- the (meth) acrylamide group has a high polarity and excellent adhesiveness, the effect of the present invention can be efficiently obtained, which is also preferable.
- the reactive group contained in X is composed of a hydroxyl group, an amino group, an aldehyde, a carboxyl group, a vinyl ether group, an epoxy group, an oxetane group and a mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, it is preferable because it has excellent adhesion between the obtained curable resin layer and the adherend, and when it has a vinyl ether group, it is a curable resin composition. It is preferable because it has excellent curability.
- the compound represented by the general formula (3) may be a compound in which a reactive group and a boron atom are directly bonded, but as shown in the above specific example, the general formula (3) It is preferable that the compound represented by (3) is a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (3').
- the compound represented by the general formula (3) is bonded to a reactive group via, for example, an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to deteriorate.
- the compound represented by the general formula (3) does not have a boron-oxygen bond, but contains a reactive group while having a boron-carbon bond by bonding a boron atom and an organic group.
- the organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, and more specifically, for example, having a substituent having 1 to 20 carbon atoms.
- It may have a linear or branched alkylene group, a cyclic alkylene group which may have a substituent having 3 to 20 carbon atoms, a phenylene group which may have a substituent having 6 to 20 carbon atoms, and 10 to 10 carbon atoms. Examples thereof include a naphthylene group which may have 20 substituents.
- the compounds represented by the general formula (3) include hydroxyethyl acrylamide and an ester of boric acid, methylol acrylamide and an ester of boric acid, hydroxyethyl acrylate and an ester of boric acid, and hydroxybutyl.
- Esters of (meth) acrylate and boric acid such as esters of acrylate and boric acid, can be exemplified.
- the adhesive composition used in the present invention may further contain a bubble suppressant, if necessary.
- the bubble suppressant is a compound that can reduce the surface tension of the adhesive composition by blending it in the adhesive composition, and has an effect of reducing bubbles between the adherend and the adherend to be bonded.
- the bubble inhibitor include a silicone-based bubble inhibitor having a polysiloxane skeleton such as polydimethylsiloxane, and a (meth) acrylic bubble inhibitor having a (meth) acrylic skeleton obtained by polymerizing a (meth) acrylic acid ester or the like.
- an adhesive composition such as a polyether bubble inhibitor obtained by polymerizing vinyl ether or cyclic ether, or a fluorobubble inhibitor composed of a fluorine-based compound having a perfluoroalkyl group
- the surface tension is reduced. Anything that has the effect of
- the bubble suppressant preferably has a reactive group in the compound.
- the reactive group of the bubble inhibitor include a polymerizable functional group, and specifically, a radically polymerizable functional group having an ethylenic double bond such as a (meth) acryloyl group, a vinyl group and an allyl group, and glycidyl.
- Examples thereof include an epoxy group such as a group, an oxetane group, a vinyl ether group, a cyclic ether group, a cyclic thioether group, and a cationically polymerizable functional group such as a lactone group.
- an epoxy group such as a group, an oxetane group, a vinyl ether group, a cyclic ether group, a cyclic thioether group, and a cationically polymerizable functional group such as a lactone group.
- a bubble inhibitor having a double bond as a reactive group is preferable, and a bubble inhibitor having a (meth) acrylic loyl group is more preferable.
- a silicone-based bubble suppressant is preferable among the bubble suppressants.
- those containing a urethane bond or an isocyanurate ring structure in the main chain skeleton or the side chain are preferable in consideration of the adhesiveness of the adhesive layer.
- the silicone-based bubble inhibitor a commercially available product can also be preferably used, and examples thereof include "BYK-UV3505" (manufactured by Big Chemie Japan) which is an acrylic group-modified polydimethylsiloxane.
- the content of the bubble inhibitor is 0.01 to 0.
- the total amount of the adhesive composition is 100% by mass. It is preferably 6% by mass.
- the adhesive composition used in the present invention can contain an acrylic oligomer obtained by polymerizing a (meth) acrylic monomer in addition to the curable component according to the radically polymerizable compound.
- an acrylic oligomer obtained by polymerizing a (meth) acrylic monomer in addition to the curable component according to the radically polymerizable compound.
- the content of the acrylic oligomer is preferably 20% by mass or less, preferably 15% by mass, based on the total amount of the adhesive composition. % Or less is more preferable. If the content of the acrylic oligomer in the adhesive composition is too large, the reaction rate when the composition is irradiated with active energy rays is drastically reduced, which may result in poor curing. On the other hand, the acrylic oligomer is preferably contained in an amount of 3% by mass or more, more preferably 5% by mass or more, based on the total amount of the adhesive composition.
- the acrylic oligomer obtained by polymerizing the (meth) acrylic monomer also has a low viscosity. ..
- the acrylic oligomer having a low viscosity and capable of preventing the adhesive layer from curing and shrinking those having a weight average molecular weight (Mw) of 15,000 or less are preferable, those having a weight average molecular weight (Mw) of 15,000 or less are more preferable, and those having a weight average molecular weight (Mw) of 5,000 or less are particularly preferable. preferable.
- the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more. It is particularly preferably 1500 or more.
- Specific examples of the (meth) acrylic monomer constituting the acrylic oligomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and 2-methyl-.
- Acrylate eg, cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, etc.), aralkyl (meth) acrylate (eg, benzyl (meth) acrylate, etc.), polycyclic (meth) acrylate (eg, 2-isobornyl (meth) acrylate, etc.) ) Acrylate, 2-norbornylmethyl (meth) acrylate, 5-norbornen-2-yl-methyl (meth) acrylate, 3-methyl-2-norbornylmethyl (meth) acrylate, etc.), containing hydroxyl group (meth) ) Acrylate esters (eg, hydroxyethyl (meth) acrylates, 2-hydroxypropyl (meth) acrylates, 2,3-dihydroxypropylmethyl-butyl (meth) methacrylates, etc.), alkoxy groups or phenoxy group-containing (meth) acrylics,
- Acid esters (2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2-methoxymethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethylcarbitol (meth) acrylate, phenoxy Ethyl (meth) acrylates, etc.), epoxy group-containing (meth) acrylic acid esters (eg, glycidyl (meth) acrylates, etc.), halogen-containing (meth) acrylic acid esters (eg, 2,2,2-trifluoroethyl).
- the adhesive composition can contain a photoacid generator.
- a photoacid generator When the adhesive composition contains a photoacid generator, the water resistance and durability of the adhesive layer can be dramatically improved as compared with the case where the photoacid generator is not contained.
- the photoacid generator can be represented by the following general formula (4).
- L + represents an arbitrary onium cation.
- X - is PF 6- , SbF 6- , AsF 6- , SbCl 6- , BiCl 5- , SnCl 6- , ClO 4- , dithiocarbamate.
- the counter anion X ⁇ in the general formula (4) is not particularly limited in principle, but a non-nucleophilic anion is preferable.
- the counter anion X - is a non-nucleophilic anion, the nucleophilic reaction is unlikely to occur in the cation coexisting in the molecule or various materials used in combination, and as a result, the photoacid generator itself represented by the general formula (4) itself. And it is possible to improve the stability of the composition using it over time.
- the non-nucleophilic anion here refers to an anion having a low ability to cause a nucleophilic reaction.
- Examples of such anions include PF 6- , SbF 6- , AsF 6- , SbCl 6- , BiCl 5- , SnCl 6- , ClO 4- , dithiocarbamate anion, SCN -and the like.
- the content of the photoacid generator is 10% by mass or less, preferably 0.01 to 10% by mass, and preferably 0.05 to 5% by mass with respect to the total amount of the adhesive composition. It is more preferably 0.1 to 3% by mass, and particularly preferably 0.1 to 3% by mass.
- the photobase generator can function as a catalyst for the polymerization reaction of a radically polymerizable compound or an epoxy resin by changing the molecular structure by irradiation with light such as ultraviolet rays or visible light or by cleaving the molecule.
- a compound that produces one or more basic substances are secondary amines and tertiary amines.
- Examples of the photobase generator include the above-mentioned ⁇ -aminoacetophenone compound, the above-mentioned oxime ester compound, an acyloxyimino group, an N-formylated aromatic amino group, an N-acylated aromatic amino group, a nitrobenzyl carbamate group, and an alcohol. Examples thereof include compounds having a substituent such as an oxybenzyl carbamate group. Of these, the oxime ester compound is preferable.
- Examples of the compound having an acyloxyimino group include O, O'-diacetophenone succinate oxime, O, O'-dinaphthophenone succinate oxime, and a benzophenone oxime acrylate-styrene copolymer.
- Examples of the compound having an N-formylated aromatic amino group and an N-acylated aromatic amino group include di-N- (p-formylamino) diphenylmethane and di-N (p-aceethylamino) diphenylmelan.
- Di-N- (p-benzoamide) diphenylmethane 4-formylaminotoluylene, 4-acetylaminotoluylene, 2,4-diformylaminotoluylene, 1-formylaminonaphthalene, 1-acetylaminonaphthalene, 1,5 -Diformylaminonaphthalene, 1-formylaminoanthracene, 1,4-diformylaminoanthracene, 1-acetylaminoanthracene, 1,4-diformylaminoanthraquinone, 1,5-diformylaminoanthracinone, 3,3'- Examples thereof include dimethyl-4,4'-diformylaminobiphenyl and 4,4'-diformylaminobenzophenone.
- Examples of the compound having a nitrobenzyl carbamate group and an alcoholicbenzyl carbamate group include bis ⁇ (2-nitrobenzyl) oxy ⁇ carbonyl ⁇ diaminodiphenylmethane, 2,4-di ⁇ (2-nitrobenzyl) oxy ⁇ toluylene, and the like. Examples thereof include bis ⁇ (2-nitrobenzyloxy) carbonyl ⁇ hexane-1,6-diamine, m-xylidine ⁇ (2-nitro-4-chlorobenzyl) oxy ⁇ amide ⁇ .
- the photobase generator is preferably at least one of an oxime ester compound and an ⁇ -aminoacetophenone compound, and more preferably an oxime ester compound.
- an oxime ester compound a compound having two or more nitrogen atoms is particularly preferable.
- WPBG-018 (trade name: 9-anthrylmethyl N, N'-dieshylcambamate), WPBG-027 (trade name: (E) -1- [3- (2-hydroxyphenyl) -2-). Propenoyl] piperidine), WPBG-082 (trade name: guanidinium2- (3-benzoylphenyl) probeonate), WPBG-140 (trade name: 1- (anthraquinone-2-yl) ethilix-using agent, etc.) You can also do it.
- a compound containing a photoacid generator and either an alkoxy group or an epoxy group can be used in combination in the adhesive composition.
- two functional groups having reactivity with the epoxy group are contained in the molecule.
- Compounds having one or more may be used in combination.
- the functional group having reactivity with the epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amino group, and the like. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.
- Examples of the polymer having one or more epoxy groups in the molecule include an epoxy resin, a bisphenol A type epoxy resin derived from bisphenol A and epichlorohydrin, and a bisphenol F type epoxy derived from bisphenol F and epichlorohydrin.
- Resin bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, polyfunctional type epoxy resin such as trifunctional type epoxy resin and tetrafunctional type epoxy resin, glycidyl ester type epoxy resin, glycidylamine type epoxy resin, hidden in type epoxy resin , Isocyanurate type epoxy resin, aliphatic chain epoxy resin and the like, and these epoxy resins may be halogenated or hydrogenated.
- Examples of commercially available epoxy resin products include JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000 manufactured by Japan Epoxy Resin Co., Ltd., and Epicron manufactured by DIC Co., Ltd.
- the compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used. Typical examples of such compounds include melamine compounds, amino resins, and silane coupling agents.
- the blending amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by mass or less with respect to the total amount of the adhesive composition, and if the content of the compound in the composition is too large, the adhesiveness becomes poor. It may be reduced and the impact resistance to the drop test may be deteriorated.
- the content of the compound in the composition is more preferably 20% by mass or less.
- the composition preferably contains 2% by mass or more of the compound, and more preferably 5% by mass or more.
- the adhesive composition used in the present invention is active energy ray curable
- silane coupling agent examples include vinyltricrolsilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, and 3-glycid as active energy ray-curable compounds.
- 3-methacryloxypropyltrimethoxysilane and 3-acryloxypropyltrimethoxysilane are preferably, 3-methacryloxypropyltrimethoxysilane and 3-acryloxypropyltrimethoxysilane.
- a silane coupling agent having an amino group is preferable.
- the silane coupling agent having an amino group include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltriisopropoxysilane, ⁇ -aminopropylmethyldimethoxysilane, and ⁇ -amino.
- silane coupling agent having an amino group only one type may be used, or a plurality of types may be used in combination. Of these, in order to ensure good adhesion, ⁇ -aminopropyltrimethoxysilane, ⁇ - (2-aminoethyl) aminopropyltrimethoxysilane, ⁇ - (2-aminoethyl) aminopropylmethyldimethoxysilane , ⁇ - (2-Aminoethyl) Aminopropyltriethoxysilane, ⁇ - (2-Aminoethyl) Aminopropylmethyldiethoxysilane, N- (1,3-dimethylbutylidene) -3- (Triethoxysilyl)- 1-Propylamine is preferred.
- the blending amount of the silane coupling agent is preferably in the range of 0.01 to 20% by mass, preferably 0.05 to 15% by mass, and 0.1 to 10% by mass with respect to the total amount of the adhesive composition. % Is more preferable. This is because if the blending amount exceeds 20% by mass, the storage stability of the adhesive composition deteriorates, and if it is less than 0.1% by mass, the effect of adhesive water resistance is not sufficiently exhibited.
- non-active energy ray-curable silane coupling agents other than the above include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, and 3-mercaptopropyltrimethoxy.
- examples thereof include silane, bis (triethoxysilylpropyl) tetrasulfide, 3-isocyanatepropyltriethoxysilane, and imidazole silane.
- the adhesive composition used in the present invention contains a compound having a vinyl ether group
- a compound having a vinyl ether group it is preferable because the adhesive water resistance between the substituent and the adhesive layer is improved.
- the vinyl ether group of the compound interacts with the substituent to increase the adhesive force between the substituent and the adhesive layer.
- the compound is preferably a radically polymerizable compound having a vinyl ether group.
- the content of the compound is preferably 0.1 to 19% by mass with respect to the total amount of the adhesive composition.
- the adhesive composition used in the present invention can contain a compound that causes keto-enol tautomerism.
- a cross-linking agent or an adhesive composition that can be used by blending a cross-linking agent an embodiment containing the compound that causes the keto-enol tautomer can be preferably adopted.
- ⁇ -dicarbonyl compounds can be used as the compound that causes the above-mentioned keto-enol telecommunication.
- Specific examples include acetylacetone, 2,4-hexanedione, 3,5-heptanedione, 2-methylhexane-3,5-dione, 6-methylheptane-2,4-dione, 2,6-dimethylheptane-.
- ⁇ -Diketones such as 3,5-dione; acetate acetates such as methyl acetoacetate, ethyl acetoacetate, isopropyl acetoacetate, tert-butyl acetoacetate; ethyl propionyl acetate, ethyl propionyl acetate, isopropyl propionyl acetate, propionyl acetate Propionyl acetates such as tert-butyl; isobutyryl acetates such as ethyl isobutyryl acetate, ethyl isobutyryl acetate, isopropyl isobutyryl acetate, tert-butyl isobutyryl acetate; malonic acid esters such as methyl malonate and ethyl malonate; etc. Can be mentioned. Among them, suitable compounds include acetylacetone and acetoacetic ester. The compound that causes
- the amount of the compound that causes keto-enol tvariability is, for example, 0.05 parts by mass to 10 parts by mass, preferably 0.2 parts by mass to 3 parts by mass (for example, 0.3) with respect to 1 part by mass of the organic metal compound. It can be 2 parts by mass to 2 parts by mass). If the amount of the compound used is less than 0.05 parts by mass with respect to 1 part by mass of the organometallic compound, it may be difficult to exert a sufficient effect of use. On the other hand, if the amount of the compound used exceeds 10 parts by mass with respect to 1 part by mass of the organometallic compound, it may excessively interact with the organometallic compound and it may be difficult to develop the desired water resistance.
- the adhesive composition of the present invention can contain polyrotaxane.
- the polyrotaxane is a cyclic molecule, a linear molecule penetrating the opening of the cyclic molecule, and a seal placed at both ends of the linear molecule so that the cyclic molecule does not desorb from the linear molecule.
- the cyclic molecule preferably has an active energy ray-curable functional group.
- the cyclic molecule is a molecule in which a linear molecule is skewered in its opening and can move on the linear molecule, and is not particularly limited as long as it has an active energy ray-polymerizable group.
- cyclic of "cyclic molecule” means substantially “cyclic”. That is, the cyclic molecule does not have to be completely ring-closed as long as it is mobile on the linear molecule.
- cyclic molecule examples include cyclic polymers such as cyclic polyethers, cyclic polyesters, cyclic polyether amines and cyclic polyamines, and cyclodextrins such as ⁇ -cyclodextrin, ⁇ -cyclodextrin and ⁇ -cyclodextrin. Be done. Among them, cyclodextrins such as ⁇ -cyclodextrin, ⁇ -cyclodextrin, and ⁇ -cyclodextrin are preferable because they are relatively easy to obtain and a large number of types of blocking groups can be selected. Two or more kinds of cyclic molecules may be mixed in the polyrotaxane or in the adhesive.
- the cyclic molecule has an active energy ray-polymerizable group.
- the polyrotaxane reacts with the active energy ray-curable component to obtain an adhesive whose cross-linking point is movable even after curing.
- the active energy ray-polymerizable group contained in the cyclic molecule may be a group that can be polymerized with the above-mentioned active energy ray-curable compound, and for example, a radical polymerizable group such as a (meth) acryloyl group or a (meth) acryloyloxy group may be used. Can be mentioned.
- the active energy ray-polymerizable group is preferably introduced into the hydroxyl group of the cyclodextrin via any suitable linker.
- the number of active energy ray-polymerizable groups contained in one molecule of polyrotaxane is preferably 2 to 1280, more preferably 50 to 1000, and even more preferably 90 to 900.
- a hydrophobic modifying group is introduced into the cyclic molecule.
- the introduction of the hydrophobic modifying group may improve the compatibility with the active energy ray-curable component. Further, since hydrophobicity is imparted, it is possible to prevent water from entering the interface between the adhesive layer and the polarizing element when used in a polarizing film, and further improve water resistance.
- the hydrophobic modifying group include polyester chains, polyamide chains, alkyl chains, oxyalkylene chains, ether chains and the like. Specific examples include the groups described in [0027] to [0042] of WO2009 / 145073.
- a polarizing film using a resin composition containing polyrotaxane as an adhesive has excellent water resistance.
- the reason why the water resistance of the polarizing film is improved is not clear, but it is presumed as follows. That is, the cross-linking point can move due to the mobility of the cyclic molecule of polyrotaxane (so-called gliding effect), which imparts flexibility to the cured adhesive and increases the adhesion of the substituent to the surface irregularities. As a result, it is considered that the intrusion of water into the interface between the polarizing element and the adhesive layer was prevented.
- polyrotaxane has a hydrophobic modifying group to impart hydrophobicity to the adhesive also contributed to the prevention of water intrusion into the interface between the polarizing element and the adhesive layer.
- the content of polyrotaxane is preferably 2% by mass to 50% by mass with respect to the resin composition.
- a cationically polymerizable adhesive composition may be used for forming the adhesive layer.
- the cationically polymerizable compound used in the cationically polymerizable adhesive composition includes a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule and two or more cationically polymerizable functional groups in the molecule. It is classified as a polyfunctional cationically polymerizable compound having. Since the monofunctional cationically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be lowered by containing the monofunctional cationically polymerizable compound in the resin composition.
- monofunctional cationically polymerizable compounds often have functional groups that express various functions, and by containing them in the resin composition, various functions are expressed in the resin composition and / or the cured product of the resin composition. Can be made to.
- the polyfunctional cationically polymerizable compound is preferably contained in the resin composition because the cured product of the resin composition can be three-dimensionally crosslinked.
- the ratio of the monofunctional cationically polymerizable compound to the polyfunctional cationically polymerizable compound is such that the polyfunctional cationically polymerizable compound is mixed in the range of 10 parts by mass to 1000 parts by mass with respect to 100 parts by mass of the monofunctional cationically polymerizable compound. Is preferable.
- Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group.
- Examples of the compound having an epoxy group include an aliphatic epoxy compound, an alicyclic epoxy compound, and an aromatic epoxy compound, and the cationically polymerizable adhesive composition of the present invention is excellent in curability and adhesiveness. It is particularly preferable to contain an alicyclic epoxy compound.
- Examples of the alicyclic epoxy compound include caprolactone-modified and trimethylcaprolactone-modified products of 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate.
- valerolactone modified products and specific examples thereof include seroxide 2021, seroxide 2021A, seroxide 2021P, seroxide 2081, seroxside 2083, seroxide 2085 (all manufactured by Dycel Chemical Industries, Ltd.), silacure UVR-6105, and silacure UVR-.
- a compound having an oxetanyl group is preferably contained because it has the effect of improving the curability of the cationically polymerizable adhesive composition of the present invention and lowering the liquid viscosity of the composition.
- the compound having an oxetane group include 3-ethyl-3-hydroxymethyloxetane, 1,4-bis [(3-ethyl-3-oxetanyl) methoxymethyl] benzene, 3-ethyl-3- (phenoxymethyl) oxetane, and the like.
- a compound having a vinyl ether group is preferably contained because it has the effect of improving the curability of the cationically polymerizable adhesive composition of the present invention and lowering the liquid viscosity of the composition.
- the compound having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, vinyl ether of diethylene glycol, triethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, cyclohexanedimethanol monovinyl ether, and tricyclodecanevinyl ether. , Cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, pentaerythritol type tetravinyl ether and the like.
- the cationically polymerizable adhesive composition contains at least one compound selected from the compound having an epoxy group, the compound having an oxetanyl group, and the compound having a vinyl ether group described above as a curable component, all of which are cationically polymerized. Since it is cured by a photocationic polymerization initiator, a photocationic polymerization initiator is blended. This photocationic polymerization initiator generates a cationic species or Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, and initiates a polymerization reaction of an epoxy group or an oxetanyl group.
- the photocationic polymerization initiator a photoacid generator and a photobase generator can be used, and the photoacid generator described later is preferably used.
- the adhesive composition used in the present invention is used with visible light curability, it is particularly preferable to use a photocationic polymerization initiator having high sensitivity to light of 380 nm or more, but the photocationic polymerization initiator is In general, since it is a compound that exhibits maximum absorption in a wavelength range around 300 nm or shorter, it is possible to add a light sensitizer that exhibits maximum absorption to light in a longer wavelength range, specifically, a wavelength longer than 380 nm.
- the photosensitizer include anthracene compounds, pyrene compounds, carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, photoreducing dyes and the like. Two or more types may be mixed and used.
- anthracene compounds are preferable because they have an excellent photosensitizing effect, and specific examples thereof include Anthracene UVS-1331 and Anthracene UVS-1221 (manufactured by Kawasaki Kasei Co., Ltd.).
- the content of the photosensitizer is preferably 0.1% by mass to 5% by mass, more preferably 0.5% by mass to 3% by mass.
- the easy-adhesion composition may be applied to the bonding surface of the polarizing element (bonding surface with the adjacent layer).
- the easy-adhesive composition preferably contains the compound represented by the general formula (3). It is preferable to apply the easy-adhesion composition containing the boron-containing compound represented by the general formula (3) to the bonded surface of the polarizing element because the water resistance of the polarizing film is particularly improved. The reason why such an effect is exhibited is not clear, but the following reasons can be presumed.
- the boron-containing compound represented by the above formula (3) can react with a functional group such as a hydroxyl group included in the substituent. This makes it possible to improve the adhesiveness between the polarizing element and, for example, the adhesive layer, and as a result, has the effect of improving the water resistance of the polarizing film.
- the easy-adhesive layer may be formed by applying the easy-adhesive composition to the entire surface on the adjacent layer side of the polarizing element, or by applying the easy-adhesive composition to at least a part of the surface. An easy-adhesion layer may be formed.
- the compounds represented by the general formula (3) are preferable, and the compounds (3a) to (3d) are more preferable.
- the content of the compound represented by the general formula (3) in the easy-adhesion composition is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and 0. It is more preferably 1% by mass or more.
- a solvent may be contained in the easy-adhesion composition.
- a solvent capable of stabilizing the compound represented by the general formula (3) and dissolving or dispersing it is preferable.
- an organic solvent, water, or a mixed solvent thereof can be used as such a solvent.
- the solvent examples include esters such as ethyl acetate, butyl acetate and 2-hydroxyethyl acetate; ketones such as methyl ethyl ketone, acetone, cyclohexanone, methyl isobutyl ketone, diethyl ketone, methyl-n-propyl ketone and acetyl acetone; tetrahydrofuran ( Cyclic ethers such as THF), dioxane; aliphatic or alicyclic hydrocarbons such as n-hexane and cyclohexane; aromatic hydrocarbons such as toluene and xylene; methanol, ethanol, n-propanol, isopropanol and cyclohexanol.
- esters such as ethyl acetate, butyl acetate and 2-hydroxyethyl acetate
- ketones such as methyl ethyl ketone,
- Lipid or alicyclic alcohols such as; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether; glycol ether acetates such as diethylene glycol monomethyl ether acetate and diethylene glycol monoethyl ether acetate; etc. Is selected from.
- the easy-adhesion composition when used in the present invention, it may contain other additives such as a tackifier, an ultraviolet absorber, an antioxidant, a stabilizer such as a heat-resistant stabilizer, and the like.
- the polarizing film according to the present invention may include a resin film laminated on the surface of the iodine-based polarizing element on the adjacent layer side.
- a resin film having a moisture permeability of 80 g / ( m 2.24 h) or more is laminated on an iodine-based polarizing element via an adhesive layer, iodine is added to the resin film from the iodine-based polarizing element.
- Moisture reliability tends to deteriorate as a result of omission, but the polarizing film according to the present invention improves humidification reliability.
- Examples of the resin film having a moisture permeability of 80 g / ( m 2.24 h) or more in the present invention include a specific transparent protective film or a retardation film.
- Examples of the transparent protective film having a moisture permeability of 80 g / ( m 2.24 h) or more include a TAC film (moisture permeability 1250 g / ( m 2.24 h)) and a TAC film with a hard coat (moisture permeability 420 g / ( m 2.24 h)). 24h)), polycarbonate film (moisture permeability 90g / (m 2.24h )) and the like can be mentioned.
- Examples of the retardation film having a moisture permeability of 80 g / (m 2.24h ) or more include a polycarbonate resin-based retardation film (moisture permeability 90 g / (m 2.24h )) and a retardation film containing a liquid crystal solidifying layer (transparency). Humidity 500 g / ( m 2.24 h)), and the like.
- the polarizing film according to the present invention can be manufactured, for example, by the following manufacturing method.
- a barrier layer is provided on the layer, the HSP value distance between the adjacent layer and water is 26 or more, and an adhesive composition as a raw material for the adhesive layer is provided on at least one surface of the iodine-based polarizing element.
- the coating process for coating, the barrier layer surface of the barrier layer with a separator film, which is a laminate of the resin layer to be the barrier layer and the separator, and the coated surface of the adhesive composition of the iodine-based polarizing element are bonded together.
- a method for producing a polarizing film which comprises a bonding process and a forming process of peeling off the separator of the barrier layer with a separator film to form a polarizing element with a barrier layer.
- the easy-adhesion composition is applied to the bonding surface of the polarizing element (bonding surface with the adjacent layer). You may paint things.
- An easy-adhesive composition coating step may be provided in which the easy-adhesive composition is applied to the bonded surface of the polarizing element (bonded surface with the adjacent layer).
- the method for applying the adhesive composition, the easy-adhesive composition, and the adhesive composition to the bonded surface of the polarizing element is appropriately selected depending on the viscosity of the composition and the desired thickness, but is an iodine-based polarizing element. From the viewpoint of removing foreign matter on the surface and coatability, it is preferable to use the post-weighing coating method.
- the post-weighing coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod / bar coating method.
- the gravure roll coating method is particularly preferable from the viewpoint of removing foreign substances on the surface of the transparent protective film and coating property.
- the easy-adhesive composition may be applied to the coated surface of the binder composition of the polarizing element.
- a method of applying the easy-adhesion composition to the bonded surface of the polarizing element it is preferable to use a post-measurement coating method because it has the same effect as the above-mentioned coating process.
- the pattern formed on the surface of the gravure roll is a honeycomb mesh pattern.
- the cell volume is preferably 1 to 5 cm 3 / m 2 and 2 to 3 cm 3 / m 2 in order to improve the surface accuracy of the coated surface after the easy-adhesive composition is applied. Is preferable.
- the number of cell lines per roll 1 inch is preferably 200 to 3000 lines / inch. Further, it is preferable that the rotation speed ratio of the gravure roll to the traveling speed of the polarizing element is 100 to 300%.
- the polarizing element and the resin film for forming the barrier layer are bonded to each other via the adhesive composition coated as described above.
- the polarizing element and the resin film for forming the barrier layer can be bonded by a roll laminator or the like.
- the barrier layer with a separator is preferably molded by cast molding or extrusion molding.
- a barrier layer with a separator can be obtained by applying a solution in which a resin to be a barrier layer is dissolved in an arbitrary solvent to a separator and drying the solvent.
- a barrier layer with a separator can be obtained by coextrusion of a resin to be a barrier layer and a resin to be a separator.
- a barrier having an arbitrary thickness is obtained by appropriately adjusting the wire thickness called the bar coater count or wire when applying the solution, and further, by appropriately adjusting the solid content concentration of the solution to be applied. Layers can be formed.
- an adhesive composition to the barrier layer as needed, followed by the adhesive composition.
- an active energy ray is irradiated, and an adjacent layer is interposed via an adhesive layer which is a cured product of the adhesive composition.
- An adhesive step of adhering the iodine-based polarizing element and the resin film may be carried out.
- ⁇ Adhesion process> After the polarizing element and the transparent protective film are bonded together, they are irradiated with active energy rays (electron beam, ultraviolet rays, visible light, etc.) to cure and bond the adhesive composition, or the adhesive composition and the easy-adhesive composition. Form a layer of agent.
- the irradiation direction of the active energy ray can be any appropriate direction. It is preferable to irradiate from the transparent protective film side. When irradiated from the splitter side, the substituent may be deteriorated by active energy rays (electron beam, ultraviolet rays, visible light, etc.).
- the acceleration voltage is preferably 5 kV to 300 kV, and more preferably 10 kV to 250 kV. If the acceleration voltage is less than 5 kV, the electron beam may not reach the adhesive and the curing may be insufficient. If the acceleration voltage exceeds 300 kV, the penetrating power through the sample is too strong and damages the transparent protective film and the polarizing element. May be given.
- the irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy.
- the adhesive When the irradiation dose is less than 5 kGy, the adhesive is insufficiently cured, and when it exceeds 100 kGy, the transparent protective film and the polarizing element are damaged, the mechanical strength is lowered and yellowing occurs, and the predetermined optical characteristics are obtained. I can't.
- Electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under conditions where a small amount of oxygen is introduced. Although it depends on the material of the transparent protective film, by appropriately introducing oxygen, oxygen inhibition can be caused on the surface of the transparent protective film to which the electron beam first hits, and damage to the transparent protective film can be prevented, only for the adhesive. It is possible to efficiently irradiate the electron beam.
- an active energy ray containing visible light having a wavelength range of 380 nm to 450 nm particularly an active energy ray having the largest irradiation amount of visible light having a wavelength range of 380 nm to 450 nm. ..
- ultraviolet rays and visible light are used, and when a transparent protective film having an ultraviolet absorbing ability (ultraviolet opaque transparent protective film) is used, it is shorter than 380 nm because it absorbs light having a wavelength shorter than about 380 nm. Light of wavelength does not reach the adhesive composition and does not contribute to its polymerization reaction.
- the light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, and the transparent protective film itself generates heat, which causes defects such as curl and wrinkles of the polarizing film. Therefore, when ultraviolet rays and visible rays are adopted in the present invention, it is preferable to use a device that does not emit light having a wavelength shorter than 380 nm as an active energy ray generator, and more specifically, integration in a wavelength range of 380 to 440 nm.
- the ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100: 0 to 100: 50, and more preferably 100: 0 to 100: 40.
- gallium-filled metal halide lamps and LED light sources that emit light in a wavelength range of 380 to 440 nm are preferable as the active energy rays.
- ultraviolet rays such as low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excima laser or sunlight.
- a light source containing visible light can be used, and a bandpass filter can be used to block ultraviolet rays having a wavelength shorter than 380 nm.
- a gallium-filled metal halide lamp can be used and light having a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a bandpass filter or an active energy ray having a wavelength of 405 nm obtained by using an LED light source.
- the adhesive composition before irradiating it with ultraviolet rays or visible light (warming before irradiation), in which case it is preferable to heat it to 40 ° C. or higher, and it is more preferable to heat it to 50 ° C. or higher. preferable. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation), in which case it is preferable to heat to 40 ° C. or higher, and to 50 ° C. or higher. It is more preferable to warm it.
- the polarizing film produced by the production method according to the present invention can be used as an optical film laminated with another optical layer in practical use.
- the optical layer is not particularly limited, but for example, a liquid crystal such as a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, a luminance improving film, a reflecting plate or an antitransmissive plate, etc. Examples thereof include an optical layer that may be used for forming a display device or the like.
- the retardation film a film having a frontal retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used.
- the frontal phase difference is usually controlled in the range of 40 to 200 nm
- the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
- the retardation film examples include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, an alignment film of a liquid crystal polymer, and a film in which an alignment layer of a liquid crystal polymer is supported by a film.
- the thickness of the retardation film is not particularly limited, but is generally about 20 to 150 ⁇ m.
- the retardation film has the following equations (1) to (3): 0.70 ⁇ Re [450] / Re [550] ⁇ 0.97 ... (1) 1.5 ⁇ 10 -3 ⁇ n ⁇ 6 ⁇ 10 -3 ... (2) 1.13 ⁇ NZ ⁇ 1.50 ... (3) (In the equation, Re [450] and Re [550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23 ° C., respectively, and ⁇ n is the slow phase of the retardation film.
- In-plane double refraction which is nx-ny when the refractive indexes in the axial direction and the phase-advancing axis direction are nx and ny, respectively, and NZ is when nz is the refractive index in the thickness direction of the retardation film.
- a reverse wavelength dispersion type retardation film satisfying (the ratio of nx-nz which is double refraction in the thickness direction to nx-ny which is in-plane double refraction) may be used.
- the above-mentioned polarizing film or an optical film in which at least one polarizing film is laminated may be provided with an adhesive layer for adhering to other members such as a liquid crystal cell.
- the pressure-sensitive adhesive that forms the pressure-sensitive adhesive layer is not particularly limited, and for example, an acrylic polymer, a silicone-based polymer, polyester, polyurethane, a polyamide, a polyether, a fluoropolymer, a rubber-based polymer, or the like as a base polymer is appropriately selected. Can be used.
- an acrylic pressure-sensitive adhesive that has excellent optical transparency, exhibits appropriate wettability, cohesiveness, and adhesiveness, and has excellent weather resistance and heat resistance can be preferably used.
- the adhesive layer can also be provided on one or both sides of a polarizing film or an optical film as a superimposing layer of a different composition or type. Further, when provided on both sides, adhesive layers having different compositions, types and thicknesses can be formed on the front and back sides of the polarizing film or the optical film.
- the thickness of the adhesive layer can be appropriately determined depending on the purpose of use, adhesive strength, etc., and is generally 1 to 500 ⁇ m, preferably 1 to 200 ⁇ m, and particularly preferably 1 to 100 ⁇ m.
- the exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing contamination until it is put into practical use. This makes it possible to prevent the adhesive layer from coming into contact with the adhesive layer under normal handling conditions.
- the separator may be a suitable thin leaf such as a plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foam sheet or metal leaf, or a laminate thereof, and if necessary, a silicone-based or long material.
- Appropriate conventional ones such as those coated with an appropriate release agent such as chain alkyl type, fluorine type and molybdenum sulfide can be used.
- the polarizing film or optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device.
- the liquid crystal display device can be formed in the same manner as before. That is, the liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell, a polarizing film or an optical film, and if necessary, components such as a lighting system, and incorporating a drive circuit. There is no particular limitation except that the polarizing film or the optical film according to the invention is used, and the conventional method can be applied.
- the liquid crystal cell any type such as TN type, STN type, and ⁇ type can be used.
- liquid crystal display device such as a liquid crystal display device in which a polarizing film or an optical film is arranged on one side or both sides of the liquid crystal cell, or a lighting system using a backlight or a reflector.
- the polarizing film or the optical film according to the present invention can be arranged on one side or both sides of the liquid crystal cell.
- polarizing films or optical films are provided on both sides, they may be the same or different.
- an appropriate component such as a diffuser plate, an anti-glare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffuser plate, and a backlight is placed in one layer or at an appropriate position. Two or more layers can be arranged.
- a stretched laminate in which a 9 ⁇ m-thick PVA layer was formed on an amorphous PET substrate was subjected to aerial auxiliary stretching at a stretching temperature of 130 ° C. to form a stretched laminate, and then the stretched laminate was dyed to form a colored laminate. And further contains a 5 ⁇ m thick PVA layer in which the colored laminate was stretched integrally with the amorphous PET substrate so that the total stretch ratio was 5.94 times by stretching in boric acid at a stretching temperature of 65 ° C.
- An optical film laminate was produced.
- the PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-step stretching are highly oriented, and the iodine adsorbed by dyeing is unidirectionally oriented as a polyiodide ion complex.
- An optical film laminate containing a 5 ⁇ m-thick PVA layer (thin polarizing element) constituting the iodine-based thin polarizing element was obtained.
- TAC triacetyl cellulose
- PC Polycarbonate
- COP cycloolefin polymer
- COP cycloolefin polymer
- the retardation film was manufactured by the following manufacturing method.
- the Re (550) of the obtained retardation film was 141 nm, the Re (450) / Re (550) was 0.86, and the Nz coefficient was 1.12.
- the HSP value distance of the retardation film from water was 22.7, and the moisture permeability was 90 g / (m2.24h).
- Adhesive layers 1 to 3 were formed from the following adhesive compositions 1 to 3 as raw materials.
- Adhesive composition 1 an adhesive composition containing 30 parts by weight of ACMO, 30 parts by weight of 19NDA, and 15 parts by weight of P2HA (with water of the adhesive layer 1 obtained after curing the adhesive composition 1). HSP value distance; 27.0)
- Adhesive Composition 2 An adhesive composition containing 36 parts by weight of 19NDA, 12.5 parts by weight of HEAA, 22 parts by weight of M5700, 6 parts by weight of DEAA, and 12.5 parts by weight of HPPA (adhesive).
- Example 1 To 90 g of a 2: 3 mixed solvent of 2,4-trichlorobenzene and toluene, 10 g of a cycloolefin polymer (COP) film (trade name "Zeonoa film ZF14”) was added to prepare a COP solution. Next, a COP solution prepared on a PET film (separator) is applied using a bar coater # 5, and then dried in an oven at 60 ° C. for 3 minutes to form a 1 ⁇ m-thick COP film (barrier) on the separator. A barrier layer with a separator film was produced in which layers) were laminated. The moisture permeability of the barrier layer was 480 g / ( m 2.24 h), and the HSP value distance from water was 33.3.
- COP cycloolefin polymer
- MCD coater manufactured by Fuji Kikai Co., Ltd.
- the adhesive composition 2 was applied using 1000 lines / inch, rotation speed 140% / line speed), and bonded to the barrier layer surface (bonding surface) of the barrier layer with a separator film by a roll machine (bonding). The line speed is 25m / min). Then, the adhesive composition 2 was cured by irradiating the visible light from the separator film side of the barrier layer with the separator film with an active energy ray irradiating device.
- the thin polarizing element an optical film laminate in which the thin polarizing element and the amorphous PET base material are laminated
- the barrier layer 1 are attached to the adhesive layer 2.
- a laminated film 1 laminated via the above was obtained.
- the thickness of the barrier layer 1 in the laminated film 1 was 1 ⁇ m
- the thickness of the adhesive layer 2 was 1 ⁇ m.
- the barrier layer 1 and the adhesive layer 2 form an adjacent layer 1, and the HSP value distance between the adjacent layer 1 and water was 29.4.
- Adhesive composition 1 is applied to one barrier layer of the laminated film 1 by MCD coater (manufactured by Fuji Machinery Co., Ltd.) (cell shape: honeycomb, number of gravure rolls: 1000 lines / inch, rotation speed 140% / line speed).
- the film was coated to a thickness of 0.7 ⁇ m and bonded to the protective film 1 (“TAC”) with a roll machine (bonding line speed is 25 m / min).
- TAC protective film 1
- the protective film 1 is irradiated from the protective film 1 side with an active energy ray irradiation device to cure the adhesive composition 1, so that the protective film 1 is laminated on the barrier layer 1 via the adhesive layer 1. I got 2.
- the thickness of the adhesive layer 1 was 0.9 ⁇ m.
- the amorphous PET base material of the obtained laminated film 2 (amorphous PET base material included in an optical film laminate in which a thin polarizing element and an amorphous PET base material are laminated) is peeled off to obtain a thin polarizing element. Exposed.
- the adhesive composition 2 was applied to the thin polarizing element surface side by the same method as described above, and bonded to the barrier layer surface (bonding surface) of the barrier layer with a separator film by a roll machine (bonding line). The speed is 25 m / min). Then, the adhesive composition 2 was cured by irradiating the visible light from the separator film side of the barrier layer with the separator film with an active energy ray irradiating device.
- a laminated film 3 in which the barrier layer 2 was laminated on the other surface of the thin polarizing element via the adhesive layer 2 was obtained.
- the thickness of the barrier layer 2 in the laminated film 3 was 1 ⁇ m
- the thickness of the adhesive layer 2 was 1 ⁇ m.
- the barrier layer 2 and the adhesive layer 2 form an adjacent layer 2, and the HSP value distance between the adjacent layer 2 and water was 29.4.
- the adhesive composition 3 was applied to the two barrier layers of the laminated film 3 by the same method as described above, and bonded to the panel-side protective film (phase difference film) with a roll machine (bonding line speed is 25 m /). min). Then, by irradiating the adhesive composition 3 from the panel side protective film side with an active energy ray irradiating device to cure the adhesive composition 3, the polarizing film according to Example 1 (in order from the visual recognition side, "protective film 1"-"adhesive" Agent layer 1 "-" Barrier layer 1 "-” Adhesive layer 2 "-” Thin polarizing element "-” Adhesive layer 2 "-” Barrier layer 2 "-” Adhesive layer 3 "-” Panel side protective film " (Laminated polarizing film) was manufactured.
- Examples 2 to 5 Comparative Examples 1 to 3 Examples except that the presence / absence of the barrier layer 1 and the adhesive layer 1 (or the barrier layer 2 and the adhesive layer 3), the type of the protective film 1, and the thickness of each adhesive layer are changed to those shown in Table 1.
- a polarizing film was produced by the same method as in 1.
- Ts of the obtained polarizing film was measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation), and the single transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc were measured for each of the polarizing films.
- Ts, Tp and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor.
- the refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53.
- Ts, Tp, and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor.
- the refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53.
- the results are shown in Table 1.
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Abstract
Provided is a polarizing film excelling in humidification reliability even in a harsh, high temperature, high humidity environment. The polarizing film is provided with an iodine-based polarizer and an adjacent layer on at least one side of the iodine-based polarizer, and has an HSP distance of 26 or greater between the adjacent layer and water. The adjacent layer preferably includes a barrier layer having a moisture permeability of 500 g/(m2•24 h) or less. In addition, the thickness of the barrier layer is preferably 1 μm or greater. The adjacent layer is also preferably provided with a barrier layer with an adhesive layer, which directly contacts the iodine-based polarizer, interposed therebetween.
Description
本発明は、ヨウ素系偏光子と、前記ヨウ素系偏光子の少なくとも片側に隣接層とを備えた偏光フィルムに関する。当該偏光フィルムはこれ単独で、またはこれを積層した光学フィルムとして液晶表示装置(LCD)、有機EL表示装置、CRT、PDPなどの画像表示装置を形成しうる。
The present invention relates to a polarizing film provided with an iodine-based polarizing element and an adjacent layer on at least one side of the iodine-based polarizing element. The polarizing film may form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP as an optical film obtained by itself or in which the polarizing film is laminated.
各種画像表示装置においては、画像表示のために偏光フィルムが用いられている。例えば、液晶表示装置(LCD)は、その画像形成方式から液晶パネル表面を形成するガラス基板の両側に偏光フィルムを配置することが必要不可欠である。また、有機EL表示装置では、金属電極での外光の鏡面反射を遮蔽するために、有機発光層の視認側に、偏光フィルムと1/4波長板を積層した円偏光フィルムが配置される。
In various image display devices, a polarizing film is used for image display. For example, in a liquid crystal display (LCD), it is indispensable to arrange polarizing films on both sides of a glass substrate forming a liquid crystal panel surface due to its image forming method. Further, in the organic EL display device, in order to shield the specular reflection of external light by the metal electrode, a circularly polarizing film in which a polarizing film and a 1/4 wave plate are laminated is arranged on the visual recognition side of the organic light emitting layer.
前記偏光フィルムとしては、一般的には、ポリビニルアルコール系フィルムとヨウ素等の二色性材料からなる偏光子の片面又は両面に、保護フィルムを各種接着剤等により貼り合わせたものが用いられている。接着剤としては例えば、N-置換アミド系モノマーを硬化性成分として使用した、ラジカル重合型の活性エネルギー線硬化型接着剤が提案されている(下記特許文献1および特許文献2)。かかる接着剤は、高湿度下および高温下の過酷な環境下において優れた加湿信頼性を発揮するものであるが、市場においては、さらに加湿信頼性を向上できる接着剤が要求されつつあるのが実情であった。
As the polarizing film, generally, a film in which a protective film is bonded to one side or both sides of a polyvinyl alcohol-based film and a polarizing element made of a dichroic material such as iodine with various adhesives or the like is used. .. As the adhesive, for example, a radical polymerization type active energy ray-curable adhesive using an N-substituted amide-based monomer as a curable component has been proposed (Patent Documents 1 and 2 below). Such an adhesive exhibits excellent humidification reliability in a harsh environment under high humidity and high temperature, but the market is demanding an adhesive capable of further improving the humidification reliability. It was the actual situation.
また、硬化性成分のSP値(溶解性パラメータ)に着目して、少なくとも3種類のSP値の異なるラジカル重合性化合物を所定の組成比率で用いることで、加湿信頼性を向上した接着剤層を形成できる活性エネルギー線硬化型接着剤が提案されている(下記特許文献3)。
Further, paying attention to the SP value (solubility parameter) of the curable component, at least three kinds of radically polymerizable compounds having different SP values are used in a predetermined composition ratio to obtain an adhesive layer having improved humidification reliability. An active energy ray-curable adhesive that can be formed has been proposed (Patent Document 3 below).
なお、偏光フィルムには加湿信頼性だけでなく、熱衝撃(例えば、-30℃と80℃の温度条件を繰り返すヒートショック試験)の過酷な環境下でも、優れた耐性を有することが要求される場合がある。例えば、下記特許文献4では、偏光子と、偏光子の少なくとも一方の面に形成された保護フィルム層とを備え、該保護フィルム層の厚みを0.5μm以下に設定した偏光フィルムが記載されている。
The polarizing film is required to have not only humidification reliability but also excellent resistance to a harsh environment of thermal shock (for example, a heat shock test in which temperature conditions of -30 ° C and 80 ° C are repeated). In some cases. For example, Patent Document 4 below describes a polarizing film having a polarizing element and a protective film layer formed on at least one surface of the polarizing element, and the thickness of the protective film layer is set to 0.5 μm or less. There is.
上記特許文献3に記載の活性エネルギー線硬化型接着剤によれば、偏光フィルムの製造に際して用いる各種の透明保護フィルムに対して、加湿信頼性を満足することができる。しかし、特許文献3に記載の活性エネルギー線硬化型接着剤を用いて得られた偏光フィルムは、60℃の温水に6時間浸漬した場合の耐水性(温水浸漬試験)を満足することができるものの、市場においては、さらなる高温高湿下の過酷な環境下における加湿信頼性が求められていた。
According to the active energy ray-curable adhesive described in Patent Document 3, the humidification reliability can be satisfied with respect to various transparent protective films used in the production of the polarizing film. However, although the polarizing film obtained by using the active energy ray-curable adhesive described in Patent Document 3 can satisfy the water resistance (warm water immersion test) when immersed in warm water at 60 ° C. for 6 hours. In the market, humidification reliability in a harsh environment under further high temperature and high humidity has been required.
なお、上記特許文献4に記載の偏光フィルムは、偏光フィルムの薄型化の要請の下、ヒートショック耐性の向上を目的として開発されたものであり、加湿信頼性の向上を目的として開発されたものではない。ましてや、上記特許文献4では後述する本発明の効果発現のメカニズムに関する記載や示唆は一切ない。
The polarizing film described in Patent Document 4 is developed for the purpose of improving heat shock resistance in response to a request for thinning of the polarizing film, and is developed for the purpose of improving humidification reliability. is not. Furthermore, Patent Document 4 does not contain any description or suggestion regarding the mechanism of effect manifestation of the present invention, which will be described later.
本発明は上記実情に鑑みて開発されたものであり、高温高湿下の過酷な環境下であっても、加湿信頼性に優れた偏光フィルムを提供することを目的とする。
The present invention has been developed in view of the above circumstances, and an object of the present invention is to provide a polarizing film having excellent humidification reliability even in a harsh environment under high temperature and high humidity.
上記課題は下記構成により解決し得る。即ち本発明は、ヨウ素系偏光子と、前記ヨウ素系偏光子の少なくとも片面に隣接層とを備え、前記隣接層と水とのHSP値距離が26以上であることを特徴とする偏光フィルムに関する。
The above problem can be solved by the following configuration. That is, the present invention relates to a polarizing film comprising an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element, and the HSP value distance between the adjacent layer and water is 26 or more.
前記偏光フィルムにおいて、前記隣接層が、透湿度が500g/(m2・24h)以下であるバリア層を含むものであることが好ましい。
In the polarizing film, it is preferable that the adjacent layer includes a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less.
前記偏光フィルムにおいて、前記バリア層の厚みが1μm以上であることが好ましい。
In the polarizing film, the thickness of the barrier layer is preferably 1 μm or more.
前記偏光フィルムにおいて、前記隣接層が、前記ヨウ素系偏光子に直接接する接着剤層を介して前記バリア層を備えるものであることが好ましい。
In the polarizing film, it is preferable that the adjacent layer includes the barrier layer via an adhesive layer that is in direct contact with the iodine-based polarizing element.
前記偏光フィルムにおいて、前記隣接層が、前記ヨウ素系偏光子に直接接する易接着層上に形成された接着剤層を介して前記バリア層を備えるものであることが好ましい。
In the polarizing film, it is preferable that the adjacent layer includes the barrier layer via an adhesive layer formed on the easy-adhesive layer that is in direct contact with the iodine-based polarizing element.
前記偏光フィルムにおいて、前記接着剤層の厚みTaに対する前記バリア層の厚みTbの比(Tb/Ta)が0.05~50であることが好ましい。
In the polarizing film, the ratio (Tb / Ta) of the thickness Tb of the barrier layer to the thickness Ta of the adhesive layer is preferably 0.05 to 50.
前記偏光フィルムにおいて、さらに、前記ヨウ素系偏光子の前記隣接層側の面に積層された樹脂フィルムを備えることが好ましい。
In the polarizing film, it is preferable to further include a resin film laminated on the surface of the iodine-based polarizing element on the side of the adjacent layer.
前記偏光フィルムにおいて、前記樹脂フィルムの透湿度が80g/(m2・24h)以上であることが好ましい。
In the polarizing film, the moisture permeability of the resin film is preferably 80 g / ( m 2.24 h) or more.
また、本発明は前記いずれかに記載の偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム、さらには前記いずれかに記載の偏光フィルム、または前記記載の光学フィルムを備える画像表示装置に関する。
Further, the present invention comprises an optical film in which at least one polarizing film according to any one of the above is laminated, a polarizing film according to any one of the above, or an image including the optical film according to the above. Regarding display devices.
本発明に係る偏光フィルムは、ヨウ素系偏光子の少なくとも片面に、水とのHSP値距離が26以上である隣接層を備える。その結果、本発明に係る偏光フィルムは、高温高湿下の過酷な環境下であっても、加湿信頼性に優れる。このような優れた効果が得られる理由は明らかではないが、以下のように推定可能である。
The polarizing film according to the present invention is provided with an adjacent layer having an HSP value distance of 26 or more from water on at least one side of the iodine-based polarizing element. As a result, the polarizing film according to the present invention is excellent in humidification reliability even in a harsh environment under high temperature and high humidity. The reason why such an excellent effect is obtained is not clear, but it can be estimated as follows.
ヨウ素系偏光子を備える偏光フィルムでは、特に高温高湿下でヨウ素がヨウ素系偏光子から外層へ抜けていくことにより、偏光フィルムの単体透過率の変化量および偏光度の変化量がいずれも大きくなる傾向がある。本発明者はかかる傾向に着目し、その原因探求に努めたところ、特に高温高湿下ではヨウ素系偏光子内に水が浸入し、侵入した水がヨウ素系偏光子から外層へ抜けていく際、ヨウ素が水に引き連れられるような形で、水とともにヨウ素がヨウ素系偏光子から外層に抜けていくことが新たに判明した。本発明者はこのメカニズムを詳細に検討した結果、ヨウ素系偏光子の少なくとも片面に、水とのHSP値距離が26以上である隣接層を設けることにより、ヨウ素系偏光子からのヨウ素抜けを抑制し、高温高湿下の過酷な環境下であっても、加湿信頼性を飛躍的に向上できることを見出した。
In a polarizing film equipped with an iodine-based polarizing element, the amount of change in the single transmittance and the amount of change in the degree of polarization of the polarizing film are both large due to the escape of iodine from the iodine-based polarizing element to the outer layer, especially under high temperature and high humidity. Tend to be. The present inventor focused on this tendency and tried to find the cause. It was newly found that iodine escapes from the iodine-based polarizing element to the outer layer together with water in a form in which iodine is attracted to water. As a result of examining this mechanism in detail, the present inventor suppresses iodine loss from the iodine-based polarizing element by providing an adjacent layer having an HSP value distance of 26 or more from water on at least one surface of the iodine-based polarizing element. However, it has been found that the humidification reliability can be dramatically improved even in a harsh environment under high temperature and high humidity.
特に本発明に係る偏光フィルムにおいて、隣接層として透湿度が500g/(m2・24h)以下であるバリア層を含むものとし、さらに該バリア層の厚みを1μm以上とすることにより、偏光子からのヨウ素抜けを著しく抑制し、高温高湿下の過酷な環境下であっても、加湿信頼性をさらに飛躍的に向上できる。
In particular, in the polarizing film according to the present invention, a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less is included as an adjacent layer, and the thickness of the barrier layer is set to 1 μm or more so that the polarizing film can be used. Iodine escape is remarkably suppressed, and humidification reliability can be further dramatically improved even in a harsh environment under high temperature and high humidity.
本発明に係る偏光フィルムは、ヨウ素系偏光子の隣接層側の面に樹脂フィルムが積層されたものであってもよく、特に該樹脂フィルムの透湿度が80g/(m2・24h)以上であってもよい。透湿度が80g/(m2・24h)以上である樹脂フィルムは、特に高温高湿下で水を通しやすく、前記メカニズムのとおり、通常の偏光フィルムであれば、ヨウ素系偏光子からのヨウ素抜けが発生しやすい。しかしながら、本発明に係る偏光フィルムは、ヨウ素系偏光子の少なくとも片面に、水とのHSP値距離が26以上である隣接層を備えるため、ヨウ素系偏光子からのヨウ素抜けを抑制し、高温高湿下の過酷な環境下であっても、加湿信頼性が飛躍的に向上する。
The polarizing film according to the present invention may be a film in which a resin film is laminated on the surface of the iodine-based polarizing element on the adjacent layer side, and particularly when the moisture permeability of the resin film is 80 g / ( m 2.24 h) or more. There may be. A resin film having a water permeability of 80 g / ( m 2.24 h) or more is particularly easy to pass water under high temperature and high humidity, and as described above, if it is a normal polarizing film, iodine is removed from the iodine-based polarizing element. Is likely to occur. However, since the polarizing film according to the present invention is provided with an adjacent layer having an HSP value distance of 26 or more from water on at least one surface of the iodine-based polarizing element, iodine escape from the iodine-based polarizing element is suppressed, and the temperature is high. Humidity reliability is dramatically improved even in harsh environments under wet conditions.
本発明に係る偏光フィルムは、ヨウ素系偏光子と、ヨウ素系偏光子の少なくとも片面に隣接層とを備える。
The polarizing film according to the present invention includes an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element.
<ヨウ素系偏光子>
ヨウ素系偏光子(以下、単に「偏光子」または「薄型偏光子」ともいう)は、特に制限されず、各種のものを使用できる。偏光子としては、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルムなどの親水性高分子フィルムに、ヨウ素を吸着させて一軸延伸したものなどが挙げられる。偏光子の厚みとしては例えば3~20μmが挙げられる。 <Iodine-based splitter>
The iodine-based splitter (hereinafter, also simply referred to as “polarizer” or “thin-thin deflector”) is not particularly limited, and various types can be used. Examples of the splitter include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene-vinyl acetate copolymer partially saponified film, which is uniaxially stretched by adsorbing iodine. Can be mentioned. Examples of the thickness of the splitter include 3 to 20 μm.
ヨウ素系偏光子(以下、単に「偏光子」または「薄型偏光子」ともいう)は、特に制限されず、各種のものを使用できる。偏光子としては、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルムなどの親水性高分子フィルムに、ヨウ素を吸着させて一軸延伸したものなどが挙げられる。偏光子の厚みとしては例えば3~20μmが挙げられる。 <Iodine-based splitter>
The iodine-based splitter (hereinafter, also simply referred to as “polarizer” or “thin-thin deflector”) is not particularly limited, and various types can be used. Examples of the splitter include a hydrophilic polymer film such as a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, and an ethylene-vinyl acetate copolymer partially saponified film, which is uniaxially stretched by adsorbing iodine. Can be mentioned. Examples of the thickness of the splitter include 3 to 20 μm.
ただし、本発明においては高温高湿下の過酷な環境における加湿信頼性向上の観点から、偏光子として厚みが3μm以上、15μm以下の薄型偏光子を用いることが好ましい。特に12μm以下であるのが好ましく、さらには10μm以下、特には8μm以下であるのが好ましい。このような薄型偏光子は、厚みムラが少なく、視認性が優れており、また寸法変化が少ないため熱衝撃に対する耐久性に優れる。
However, in the present invention, from the viewpoint of improving humidification reliability in a harsh environment under high temperature and high humidity, it is preferable to use a thin polarizing element having a thickness of 3 μm or more and 15 μm or less as the polarizing element. In particular, it is preferably 12 μm or less, more preferably 10 μm or less, and particularly preferably 8 μm or less. Such a thin polarizing element has little unevenness in thickness, is excellent in visibility, and is excellent in durability against thermal shock because there is little dimensional change.
ポリビニルアルコール系フィルムをヨウ素で染色し一軸延伸した偏光子は、例えば、ポリビニルアルコールをヨウ素の水溶液に浸漬することによって染色し、元長の3~7倍に延伸することで作製することができる。必要に応じてホウ酸や硫酸亜鉛、塩化亜鉛などを含んでいても良いし、ヨウ化カリウムなどの水溶液に浸漬することもできる。さらに必要に応じて染色前にポリビニルアルコール系フィルムを水に浸漬して水洗してもよい。ポリビニルアルコール系フィルムを水洗することでポリビニルアルコール系フィルム表面の汚れやブロッキング防止剤を洗浄することができるほかに、ポリビニルアルコール系フィルムを膨潤させることで染色のムラなどの不均一を防止する効果もある。延伸はヨウ素で染色した後に行っても良いし、染色しながら延伸しても良いし、また延伸してからヨウ素で染色しても良い。ホウ酸やヨウ化カリウムなどの水溶液や水浴中でも延伸することができる。
A polarizing element obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretching it can be produced, for example, by immersing polyvinyl alcohol in an aqueous solution of iodine to dye it and stretching it 3 to 7 times its original length. If necessary, boric acid, zinc sulfate, zinc chloride or the like may be contained, or the mixture may be immersed in an aqueous solution such as potassium iodide. Further, if necessary, the polyvinyl alcohol-based film may be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, stains on the surface of the polyvinyl alcohol-based film and anti-blocking agents can be washed, and by swelling the polyvinyl alcohol-based film, it also has the effect of preventing non-uniformity such as uneven dyeing. be. Stretching may be performed after dyeing with iodine, stretching while dyeing, or stretching and then dyeing with iodine. It can be stretched even in an aqueous solution such as boric acid or potassium iodide or in a water bath.
偏光子はホウ酸を含有していることが延伸安定性や加湿信頼性の点から好ましい。また、偏光子に含まれるホウ酸含有量は、貫通クラックの発生抑制の観点から、偏光子全量に対して22質量%以下であるのが好ましく、20質量%以下であるのがさらに好ましい。延伸安定性や加湿信頼性の観点から、偏光子全量に対するホウ酸含有量は10質量%以上であることが好ましく、さらには12質量%以上であることが好ましい。
It is preferable that the polarizing element contains boric acid from the viewpoint of stretching stability and humidification reliability. Further, the boric acid content contained in the polarizing element is preferably 22% by mass or less, more preferably 20% by mass or less, based on the total amount of the polarizing element, from the viewpoint of suppressing the generation of through cracks. From the viewpoint of stretching stability and humidification reliability, the boric acid content with respect to the total amount of the substituents is preferably 10% by mass or more, more preferably 12% by mass or more.
薄型の偏光子としては、代表的には、
特許第4751486号明細書、
特許第4751481号明細書、
特許第4815544号明細書、
特許第5048120号明細書、
国際公開第2014/077599号パンフレット、
国際公開第2014/077636号パンフレット、
などに記載されている薄型偏光子またはこれらに記載の製造方法から得られる薄型偏光子を挙げることができる。 As a thin polarizing element, a typical example is
Japanese Patent No. 4751486,
Japanese Patent No. 4751481,
Japanese Patent No. 4815544,
Japanese Patent No. 5048120,
International Publication No. 2014/07759 Pamphlet,
International Publication No. 2014/077663 Pamphlet,
And the like, or the thin polarizing element obtained from the manufacturing method described in these can be mentioned.
特許第4751486号明細書、
特許第4751481号明細書、
特許第4815544号明細書、
特許第5048120号明細書、
国際公開第2014/077599号パンフレット、
国際公開第2014/077636号パンフレット、
などに記載されている薄型偏光子またはこれらに記載の製造方法から得られる薄型偏光子を挙げることができる。 As a thin polarizing element, a typical example is
Japanese Patent No. 4751486,
Japanese Patent No. 4751481,
Japanese Patent No. 4815544,
Japanese Patent No. 5048120,
International Publication No. 2014/07759 Pamphlet,
International Publication No. 2014/077663 Pamphlet,
And the like, or the thin polarizing element obtained from the manufacturing method described in these can be mentioned.
前記薄型偏光子としては、積層体の状態で延伸する工程と染色する工程を含む製法の中でも、高倍率に延伸できて偏光性能を向上させることのできる点で、特許第4751486号明細書、特許第4751481号明細書、特許4815544号明細書に記載のあるようなホウ酸水溶液中で延伸する工程を含む製法で得られるものが好ましく、特に特許第4751481号明細書、特許4815544号明細書に記載のあるホウ酸水溶液中で延伸する前に補助的に空中延伸する工程を含む製法により得られるものが好ましい。これら薄型偏光子は、ポリビニルアルコール系樹脂(以下、PVA系樹脂ともいう)層と延伸用樹脂基材を積層体の状態で延伸する工程と染色する工程を含む製法による得ることができる。この製法であれば、PVA系樹脂層が薄くても、延伸用樹脂基材に支持されていることにより延伸による破断などの不具合なく延伸することが可能となる。
The thin polarizing element can be stretched at a high magnification and can improve the polarization performance even in a manufacturing method including a step of stretching in a laminated state and a step of dyeing. It is preferably obtained by a production method including a step of stretching in a boric acid aqueous solution as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544, and particularly described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544. It is preferably obtained by a production method including a step of auxiliary stretching in the air before stretching in a certain boric acid aqueous solution. These thin splitters can be obtained by a manufacturing method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state and a step of dyeing. With this manufacturing method, even if the PVA-based resin layer is thin, it can be stretched without any trouble such as breakage due to stretching because it is supported by the stretching resin base material.
<隣接層>
本発明に係る偏光フィルムは、ヨウ素系偏光子の少なくとも片面に隣接層を備え、隣接層と水とのHSP値距離が26.0以上である点に特徴がある。まず、HSP値(溶解性パラメータ)の算出法について、以下に説明する。 <Adjacent layer>
The polarizing film according to the present invention is characterized in that it is provided with an adjacent layer on at least one surface of an iodine-based polarizing element, and the HSP value distance between the adjacent layer and water is 26.0 or more. First, the calculation method of the HSP value (solubility parameter) will be described below.
本発明に係る偏光フィルムは、ヨウ素系偏光子の少なくとも片面に隣接層を備え、隣接層と水とのHSP値距離が26.0以上である点に特徴がある。まず、HSP値(溶解性パラメータ)の算出法について、以下に説明する。 <Adjacent layer>
The polarizing film according to the present invention is characterized in that it is provided with an adjacent layer on at least one surface of an iodine-based polarizing element, and the HSP value distance between the adjacent layer and water is 26.0 or more. First, the calculation method of the HSP value (solubility parameter) will be described below.
(溶解度パラメーター(HSP値距離)の算出法)
本発明において、隣接層の溶解度パラメーター(HSP値距離)は、Hansenの算出法[HSPiP version 4.1.07 計算ソフト使用]すなわち、Hansen溶解度パラメーター1967年にChares M.Hansenが発表した、物質の溶解性の予測に用いられる値である。 (Calculation method of solubility parameter (HSP value distance))
In the present invention, the solubility parameter (HSP value distance) of the adjacent layer is a Hansen calculation method [using the HSPiP version 4.1.07 calculation software], that is, the Hansen solubility parameter 1967. It is a value used for predicting the solubility of a substance announced by Hansen.
本発明において、隣接層の溶解度パラメーター(HSP値距離)は、Hansenの算出法[HSPiP version 4.1.07 計算ソフト使用]すなわち、Hansen溶解度パラメーター1967年にChares M.Hansenが発表した、物質の溶解性の予測に用いられる値である。 (Calculation method of solubility parameter (HSP value distance))
In the present invention, the solubility parameter (HSP value distance) of the adjacent layer is a Hansen calculation method [using the HSPiP version 4.1.07 calculation software], that is, the Hansen solubility parameter 1967. It is a value used for predicting the solubility of a substance announced by Hansen.
Hansen溶解度パラメーターは、以下の3つのパラメーターで構成されている。
・δD:分子間の分散力によるエネルギー
・δP:分子間の双極子相互作用によるエネルギー
・δH:分子間の水素結合によるエネルギー
これら3つのパラメーターは3次元空間における座標とみなすことができる。2つの物質間(例えば、水と隣接層)の親和性は、2つのHSP値の距離(HSP値距離)で評価することが可能であり、2つの物質間のHSP値距離が小さいと親和性は大きいと言える。 The Hansen solubility parameter is composed of the following three parameters.
-ΔD: Energy due to the dispersion force between molecules-δP: Energy due to dipole interaction between molecules-δH: Energy due to hydrogen bonds between molecules These three parameters can be regarded as coordinates in three-dimensional space. The affinity between two substances (eg, water and adjacent layer) can be evaluated by the distance between the two HSP values (HSP value distance), and the affinity when the HSP value distance between the two substances is small. Can be said to be large.
・δD:分子間の分散力によるエネルギー
・δP:分子間の双極子相互作用によるエネルギー
・δH:分子間の水素結合によるエネルギー
これら3つのパラメーターは3次元空間における座標とみなすことができる。2つの物質間(例えば、水と隣接層)の親和性は、2つのHSP値の距離(HSP値距離)で評価することが可能であり、2つの物質間のHSP値距離が小さいと親和性は大きいと言える。 The Hansen solubility parameter is composed of the following three parameters.
-ΔD: Energy due to the dispersion force between molecules-δP: Energy due to dipole interaction between molecules-δH: Energy due to hydrogen bonds between molecules These three parameters can be regarded as coordinates in three-dimensional space. The affinity between two substances (eg, water and adjacent layer) can be evaluated by the distance between the two HSP values (HSP value distance), and the affinity when the HSP value distance between the two substances is small. Can be said to be large.
今回指標として用いたHSP値距離算出式は、2つの物質の上記Hansenの3成分を下式に代入し算出した値である。
The HSP value distance calculation formula used as an index this time is a value calculated by substituting the above three components of Hansen of two substances into the following formula.
本発明において、ヨウ素系偏光子の少なくとも片面に備える隣接層は、水とのHSP距離が26以上であることが好ましく、27以上であることがより好ましく、28以上であることがさらに好ましい。
In the present invention, the adjacent layer provided on at least one surface of the iodine-based polarizing element preferably has an HSP distance of 26 or more, more preferably 27 or more, and even more preferably 28 or more.
なお、本発明においてはヨウ素系偏光子の片面のみに、HSP距離が26以上である隣接層を備えるものであってもよいが、特にヨウ素系偏光子の両面に、HSP距離が26以上である隣接層を備える場合、高温高湿下の過酷な環境下であっても、特に加湿信頼性に優れるため好ましい。
In the present invention, an adjacent layer having an HSP distance of 26 or more may be provided on only one side of the iodine-based polarizing element, but in particular, both sides of the iodine-based polarizing element have an HSP distance of 26 or more. When the adjacent layer is provided, it is preferable because the humidification reliability is particularly excellent even in a harsh environment under high temperature and high humidity.
隣接層は、例えば偏光子の少なくとも片面に接着剤層および透湿度が500g/(m2・24h)以下であるバリア層を備えるものであってもよい。この場合は、例えばヨウ素系偏光子に直接接する接着剤層上にバリア層が形成されてもよい。なお、隣接層が接着剤層およびバリア層で構成されている場合の、隣接層の水とのHSP値距離は、以下のように算出可能である。
(隣接層に占める接着剤層の厚み比率)×(接着剤層の水とのHSP値距離)+(隣接層に占めるバリア層の厚み比率)×(バリア層の水とのHSP値距離) The adjacent layer may be provided with, for example, an adhesive layer and a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less on at least one surface of the polarizing element. In this case, for example, a barrier layer may be formed on the adhesive layer that is in direct contact with the iodine-based polarizing element. When the adjacent layer is composed of an adhesive layer and a barrier layer, the HSP value distance of the adjacent layer from water can be calculated as follows.
(Thickness ratio of adhesive layer to adjacent layer) x (HSP value distance of adhesive layer to water) + (Thickness ratio of barrier layer to adjacent layer) x (HSP value distance to water of barrier layer)
(隣接層に占める接着剤層の厚み比率)×(接着剤層の水とのHSP値距離)+(隣接層に占めるバリア層の厚み比率)×(バリア層の水とのHSP値距離) The adjacent layer may be provided with, for example, an adhesive layer and a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less on at least one surface of the polarizing element. In this case, for example, a barrier layer may be formed on the adhesive layer that is in direct contact with the iodine-based polarizing element. When the adjacent layer is composed of an adhesive layer and a barrier layer, the HSP value distance of the adjacent layer from water can be calculated as follows.
(Thickness ratio of adhesive layer to adjacent layer) x (HSP value distance of adhesive layer to water) + (Thickness ratio of barrier layer to adjacent layer) x (HSP value distance to water of barrier layer)
<バリア層>
特に本発明に係る偏光フィルムにおいて、隣接層として透湿度が500g/(m2・24h)以下であるバリア層を含むものとし、さらに該バリア層の厚みを1μm以上とすることにより、偏光子からのヨウ素抜けを著しく抑制し、高温高湿下の過酷な環境下であっても、加湿信頼性をさらに飛躍的に向上できる。バリア層を構成する樹脂成分としては、例えばポリエチレンテレフタレートやポリエチレンナフタレート等のポリエステル樹脂;ポリカーボネート樹脂;アリレート系樹脂;ナイロンや芳香族ポリアミド等のアミド系樹脂;ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、シクロ系ないしはノルボルネン構造を有する環状オレフィン系樹脂、(メタ)アクリル系樹脂、またはこれらの混合体でバリア層が構成されることが好ましい。特に本発明においては、バリア層を構成する樹脂が、ポリカーボネート系樹脂、環状ポリオレフィン系樹脂、(メタ)アクリル系樹脂であることが好ましく、特に、環状ポリオレフィン系樹脂であることが好ましい。 <Barrier layer>
In particular, in the polarizing film according to the present invention, a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less is included as an adjacent layer, and the thickness of the barrier layer is set to 1 μm or more so that the polarizing film can be used. Iodine escape is remarkably suppressed, and humidification reliability can be further dramatically improved even in a harsh environment under high temperature and high humidity. Examples of the resin component constituting the barrier layer include polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polycarbonate resins; allylate resins; amide resins such as nylon and aromatic polyamides; polyethylene, polypropylene, and ethylene / propylene copolymers. It is preferable that the barrier layer is composed of a polyethylene-based polymer such as, a cyclo-based or cyclic olefin-based resin having a norbornene structure, a (meth) acrylic-based resin, or a mixture thereof. In particular, in the present invention, the resin constituting the barrier layer is preferably a polycarbonate-based resin, a cyclic polyolefin-based resin, or a (meth) acrylic-based resin, and particularly preferably a cyclic polyolefin-based resin.
特に本発明に係る偏光フィルムにおいて、隣接層として透湿度が500g/(m2・24h)以下であるバリア層を含むものとし、さらに該バリア層の厚みを1μm以上とすることにより、偏光子からのヨウ素抜けを著しく抑制し、高温高湿下の過酷な環境下であっても、加湿信頼性をさらに飛躍的に向上できる。バリア層を構成する樹脂成分としては、例えばポリエチレンテレフタレートやポリエチレンナフタレート等のポリエステル樹脂;ポリカーボネート樹脂;アリレート系樹脂;ナイロンや芳香族ポリアミド等のアミド系樹脂;ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、シクロ系ないしはノルボルネン構造を有する環状オレフィン系樹脂、(メタ)アクリル系樹脂、またはこれらの混合体でバリア層が構成されることが好ましい。特に本発明においては、バリア層を構成する樹脂が、ポリカーボネート系樹脂、環状ポリオレフィン系樹脂、(メタ)アクリル系樹脂であることが好ましく、特に、環状ポリオレフィン系樹脂であることが好ましい。 <Barrier layer>
In particular, in the polarizing film according to the present invention, a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less is included as an adjacent layer, and the thickness of the barrier layer is set to 1 μm or more so that the polarizing film can be used. Iodine escape is remarkably suppressed, and humidification reliability can be further dramatically improved even in a harsh environment under high temperature and high humidity. Examples of the resin component constituting the barrier layer include polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polycarbonate resins; allylate resins; amide resins such as nylon and aromatic polyamides; polyethylene, polypropylene, and ethylene / propylene copolymers. It is preferable that the barrier layer is composed of a polyethylene-based polymer such as, a cyclo-based or cyclic olefin-based resin having a norbornene structure, a (meth) acrylic-based resin, or a mixture thereof. In particular, in the present invention, the resin constituting the barrier layer is preferably a polycarbonate-based resin, a cyclic polyolefin-based resin, or a (meth) acrylic-based resin, and particularly preferably a cyclic polyolefin-based resin.
バリア層の厚みTbに関し、特に下限は0.75μmであることが好ましく、1μmであることが特に好ましい。バリア層の厚みの下限を上記のように設計することにより、高温高湿下の過酷な環境における加湿信頼性を向上することができる。バリア層の厚み上限については、偏光フィルムの薄型化の要請の観点から、例えば3μm程度が挙げられ、1μm程度であることがより好ましい。
Regarding the thickness Tb of the barrier layer, the lower limit is particularly preferably 0.75 μm, and particularly preferably 1 μm. By designing the lower limit of the thickness of the barrier layer as described above, it is possible to improve the humidification reliability in a harsh environment under high temperature and high humidity. The upper limit of the thickness of the barrier layer is, for example, about 3 μm, and more preferably about 1 μm, from the viewpoint of requesting the thinning of the polarizing film.
<接着剤層>
水とのHSP値距離が26以上である隣接層は、ヨウ素系偏光子に直接接する接着剤層のみから構成されてもよく、ヨウ素系偏光子に直接接する接着剤層上にバリア層が形成されたもので構成されてもよく、あるいはヨウ素系偏光子に直接接する接着剤層上にバリア層が形成され、さらに該バリア層上に接着剤層が形成されたもので構成されてもよい。また、前記接着剤層はヨウ素系偏光子に直接接するように形成されてもよく、ヨウ素系偏光子に直接接する易接着層上に形成されたものであってもよい。易接着層については後述する。 <Adhesive layer>
The adjacent layer having an HSP value distance of 26 or more with water may be composed of only an adhesive layer that is in direct contact with the iodine-based polarizing element, and a barrier layer is formed on the adhesive layer that is in direct contact with the iodine-based polarizing element. It may be composed of a single material, or a barrier layer may be formed on an adhesive layer that is in direct contact with an iodine-based polarizing element, and an adhesive layer may be further formed on the barrier layer. Further, the adhesive layer may be formed so as to be in direct contact with the iodine-based polarizing element, or may be formed on an easy-adhesive layer that is in direct contact with the iodine-based polarizing element. The easy-adhesive layer will be described later.
水とのHSP値距離が26以上である隣接層は、ヨウ素系偏光子に直接接する接着剤層のみから構成されてもよく、ヨウ素系偏光子に直接接する接着剤層上にバリア層が形成されたもので構成されてもよく、あるいはヨウ素系偏光子に直接接する接着剤層上にバリア層が形成され、さらに該バリア層上に接着剤層が形成されたもので構成されてもよい。また、前記接着剤層はヨウ素系偏光子に直接接するように形成されてもよく、ヨウ素系偏光子に直接接する易接着層上に形成されたものであってもよい。易接着層については後述する。 <Adhesive layer>
The adjacent layer having an HSP value distance of 26 or more with water may be composed of only an adhesive layer that is in direct contact with the iodine-based polarizing element, and a barrier layer is formed on the adhesive layer that is in direct contact with the iodine-based polarizing element. It may be composed of a single material, or a barrier layer may be formed on an adhesive layer that is in direct contact with an iodine-based polarizing element, and an adhesive layer may be further formed on the barrier layer. Further, the adhesive layer may be formed so as to be in direct contact with the iodine-based polarizing element, or may be formed on an easy-adhesive layer that is in direct contact with the iodine-based polarizing element. The easy-adhesive layer will be described later.
隣接層を構成する接着剤層が1層の場合であっても、2層以上の場合であっても、1層あたりの接着剤層厚みTaは0.1~10μmであることが好ましく、0.5~5μmであることが好ましい。
Regardless of whether the adhesive layer constituting the adjacent layer is one layer or two or more layers, the adhesive layer thickness Ta per layer is preferably 0.1 to 10 μm, and is 0. It is preferably .5 to 5 μm.
隣接層による、偏光フィルムの加湿信頼性向上の観点から、接着剤層の厚みTaに対するバリア層の厚みTbの比(Tb/Ta)は0.05~50であることが好ましく、1~10であることがより好ましい。
From the viewpoint of improving the humidification reliability of the polarizing film by the adjacent layer, the ratio (Tb / Ta) of the thickness Tb of the barrier layer to the thickness Ta of the adhesive layer is preferably 0.05 to 50, preferably 1 to 10. It is more preferable to have.
本発明の接着剤層の原料となる接着剤組成物は、少なくとも硬化性成分を含有する。該硬化性成分は、硬化後の接着剤層の水とのHSP値距離が25以上27以下となるように適宜に選択されることが好ましい。
The adhesive composition used as a raw material for the adhesive layer of the present invention contains at least a curable component. It is preferable that the curable component is appropriately selected so that the HSP value distance of the cured adhesive layer from water is 25 or more and 27 or less.
硬化性成分としては、電子線硬化型、紫外線硬化型、可視光線硬化型等の活性エネルギー線硬化型と熱硬化型に大別することができる。さらには、紫外線硬化型、可視光線硬化型接着剤は、ラジカル重合硬化型接着剤とカチオン重合型接着剤に区分出来る。本発明において、波長範囲10nm~380nm未満の活性エネルギー線を紫外線、波長範囲380nm~800nmの活性エネルギー線を可視光線として表記する。前記ラジカル重合硬化型接着剤の硬化性成分は、熱硬化型接着剤の硬化性成分として用いることができる。
The curable component can be roughly classified into an active energy ray curable type such as an electron beam curable type, an ultraviolet curable type, and a visible light curable type, and a thermosetting type. Further, the ultraviolet curable type adhesive and the visible light curable type adhesive can be classified into a radical polymerization curable type adhesive and a cationic polymerization type adhesive. In the present invention, active energy rays having a wavelength range of 10 nm to less than 380 nm are referred to as ultraviolet rays, and active energy rays having a wavelength range of 380 nm to 800 nm are referred to as visible light. The curable component of the radical polymerization curable adhesive can be used as a curable component of the thermosetting adhesive.
前記硬化性成分としては、例えば、ラジカル重合硬化型接着剤に用いられるラジカル重合性化合物が挙げられる。ラジカル重合性化合物は、(メタ)アクリロイル基、ビニル基等の炭素-炭素二重結合のラジカル重合性の官能基を有する化合物が挙げられる。これら硬化性成分は、単官能ラジカル重合性化合物または二官能以上の多官能ラジカル重合性化合物のいずれも用いることができる。また、これらラジカル重合性化合物は、1種を単独で、または2種以上を組み合わせて用いることができる。これらラジカル重合性化合物としては、例えば、(メタ)アクリロイル基を有する化合物が好適である。なお、本発明において、(メタ)アクリロイルとは、アクリロイル基および/またはメタクリロイル基を意味し、「(メタ)」は以下同様の意味である。
Examples of the curable component include radically polymerizable compounds used in radical polymerization curable adhesives. Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group of a carbon-carbon double bond such as a (meth) acryloyl group and a vinyl group. As these curable components, either a monofunctional radical-polymerizable compound or a bifunctional or higher-functional polyfunctional radical-polymerizable compound can be used. In addition, these radically polymerizable compounds may be used alone or in combination of two or more. As these radically polymerizable compounds, for example, compounds having a (meth) acryloyl group are suitable. In addition, in this invention, (meth) acryloyl means acryloyl group and / or methacryloyl group, and "(meth)" has the same meaning below.
単官能ラジカル重合性化合物としては、例えば、(メタ)アクリルアミド基を有する(メタ)アクリルアミド誘導体が挙げられる。(メタ)アクリルアミド誘導体は、偏光子や各種の透明保護フィルムとの接着性を確保するうえで、また、重合速度が速く生産性に優れる点で好ましい。(メタ)アクリルアミド誘導体の具体例としては、例えば、N-メチル(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N-ブチル(メタ)アクリルアミド、N-ヘキシル(メタ)アクリルアミド等のN-アルキル基含有(メタ)アクリルアミド誘導体;N-メチロール(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド、N-メチロール-N-プロパン(メタ)アクリルアミド等のN-ヒドロキシアルキル基含有(メタ)アクリルアミド誘導体;アミノメチル(メタ)アクリルアミド、アミノエチル(メタ)アクリルアミド等のN-アミノアルキル基含有(メタ)アクリルアミド誘導体;N-メトキシメチルアクリルアミド、N-エトキシメチルアクリルアミド等のN-アルコキシ基含有(メタ)アクリルアミド誘導体;メルカプトメチル(メタ)アクリルアミド、メルカプトエチル(メタ)アクリルアミド等のN-メルカプトアルキル基含有(メタ)アクリルアミド誘導体;などが挙げられる。また、(メタ)アクリルアミド基の窒素原子が複素環を形成している複素環含有(メタ)アクリルアミド誘導体としては、例えば、N-アクリロイルモルホリン、N-アクリロイルピペリジン、N-メタクリロイルピペリジン、N-アクリロイルピロリジン等があげられる。
Examples of the monofunctional radically polymerizable compound include (meth) acrylamide derivatives having a (meth) acrylamide group. The (meth) acrylamide derivative is preferable in terms of ensuring adhesiveness to a polarizing element and various transparent protective films, and also in terms of high polymerization rate and excellent productivity. Specific examples of the (meth) acrylamide derivative include, for example, N-methyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, and N. -N-alkyl group-containing (meth) acrylamide derivatives such as butyl (meth) acrylamide and N-hexyl (meth) acrylamide; N-methylol (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-methylol-N- N-hydroxyalkyl group-containing (meth) acrylamide derivatives such as propane (meth) acrylamide; N-aminoalkyl group-containing (meth) acrylamide derivatives such as aminomethyl (meth) acrylamide and aminoethyl (meth) acrylamide; N-methoxymethyl N-alkoxy group-containing (meth) acrylamide derivatives such as acrylamide and N-ethoxymethylacrylamide; N-mercaptoalkyl group-containing (meth) acrylamide derivatives such as mercaptomethyl (meth) acrylamide and mercaptoethyl (meth) acrylamide. Be done. Examples of the heterocyclic-containing (meth) acrylamide derivative in which the nitrogen atom of the (meth) acrylamide group forms a heterocycle include N-acrylloylmorpholine, N-acrylloylpiperidin, N-methacryloylpiperidin, and N-acrylloylpyrrolidine. And so on.
また、単官能ラジカル重合性化合物としては、例えば、(メタ)アクリロイルオキシ基を有する各種の(メタ)アクリル酸誘導体が挙げられる。具体的には、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、2-メチル-2-ニトロプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、s-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、t-ペンチル(メタ)アクリレート、3-ペンチル(メタ)アクリレート、2,2-ジメチルブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、セチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、4-メチル-2-プロピルペンチル(メタ)アクリレート、n-オクタデシル(メタ)アクリレートなどの(メタ)アクリル酸(炭素数1-20)アルキルエステル類が挙げられる。
Further, examples of the monofunctional radically polymerizable compound include various (meth) acrylic acid derivatives having a (meth) acryloyloxy group. Specifically, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, 2-methyl-2-nitropropyl (meth) acrylate, n-butyl ( Meta) acrylate, isobutyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, n-pentyl (meth) acrylate, t-pentyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-Dimethylbutyl (meth) acrylate, n-hexyl (meth) acrylate, cetyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 4-methyl-2-propylpentyl ( Examples thereof include (meth) acrylic acid (1-20 carbon atoms) alkyl esters such as meth) acrylates and n-octadecyl (meth) acrylates.
また、前記(メタ)アクリル酸誘導体としては、例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレート等のシクロアルキル(メタ)アクリレート; ベンジル(メタ)アクリレート等のアラルキル(メタ)アクリレート; 2-イソボルニル(メタ)アクリレート、2-ノルボルニルメチル(メタ)アクリレート、5-ノルボルネン-2-イル-メチル(メタ)アクリレート、3-メチル-2-ノルボルニルメチル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレ-ト、ジシクロペンテニルオキシエチル(メタ)アクリレ-ト、ジシクロペンタニル(メタ)アクリレ-ト、等の多環式(メタ)アクリレート; 2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-メトキシメトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、アルキルフェノキシポリエチレングリコール(メタ)アクリレート等のアルコキシ基またはフェノキシ基含有(メタ)アクリレート;等が挙げられる。
Examples of the (meth) acrylic acid derivative include cycloalkyl (meth) acrylates such as cyclohexyl (meth) acrylate and cyclopentyl (meth) acrylate; aralkyl (meth) acrylates such as benzyl (meth) acrylate; 2-isobornyl. (Meta) acrylate, 2-norbornylmethyl (meth) acrylate, 5-norbornen-2-yl-methyl (meth) acrylate, 3-methyl-2-norbornylmethyl (meth) acrylate, dicyclopentenyl (meth) ) Polycyclic (meth) acrylates such as acrylicate, dicyclopentenyloxyethyl (meth) acrylicate, dicyclopentanyl (meth) acrylicate, etc .; 2-methoxyethyl (meth) acrylate, 2-ethoxy Ethyl (meth) acrylate, 2-methoxymethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, alkylphenoxypolyethylene glycol (meth) acrylate, etc. An alkoxy group- or phenoxy group-containing (meth) acrylate; and the like.
また、前記(メタ)アクリル酸誘導体としては、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート、10-ヒドロキシデシル(メタ)アクリレート、12-ヒドロキシラウリル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレートや、[4-(ヒドロキシメチル)シクロヘキシル]メチルアクリレート、シクロヘキサンジメタノールモノ(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート等の水酸基含有(メタ)アクリレート;グリシジル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレートグリシジルエーテル等のエポキシ基含有(メタ)アクリレート; 2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,2-トリフルオロエチルエチル(メタ)アクリレート、テトラフルオロプロピル(メタ)アクリレート、ヘキサフルオロプロピル(メタ)アクリレート、オクタフルオロペンチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレート等のハロゲン含有(メタ)アクリレート; ジメチルアミノエチル(メタ)アクリレート等のアルキルアミノアルキル(メタ)アクリレート;3-オキセタニルメチル(メタ)アクリレート、3-メチルーオキセタニルメチル(メタ)アクリレート、3-エチルーオキセタニルメチル(メタ)アクリレート、3-ブチルーオキセタニルメチル(メタ)アクリレート、3-ヘキシルーオキセタニルメチル(メタ)アクリレート等のオキセタン基含有(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート、ブチロラクトン(メタ)アクリレート、などの複素環を有する(メタ)アクリレートや、ヒドロキシピバリン酸ネオペンチルグリコール(メタ)アクリル酸付加物、p-フェニルフェノール(メタ)アクリレート等が挙げられる。
Examples of the (meth) acrylic acid derivative include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 4-. Hydroxyalkyl (meth) acrylates such as hydroxybutyl (meth) acrylates, 6-hydroxyhexyl (meth) acrylates, 8-hydroxyoctyl (meth) acrylates, 10-hydroxydecyl (meth) acrylates, and 12-hydroxylauryl (meth) acrylates. , [4- (Hydroxymethyl) cyclohexyl] methyl acrylate, cyclohexanedimethanol mono (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate and other hydroxyl group-containing (meth) acrylate; glycidyl (meth) acrylate, Epoxy group-containing (meth) acrylates such as 4-hydroxybutyl (meth) acrylate glycidyl ether; 2,2,2-trifluoroethyl (meth) acrylate, 2,2,2-trifluoroethylethyl (meth) acrylate, tetra Halogen-containing (meth) acrylates such as fluoropropyl (meth) acrylate, hexafluoropropyl (meth) acrylate, octafluoropentyl (meth) acrylate, heptadecafluorodecyl (meth) acrylate, and 3-chloro-2-hydroxypropyl (meth) acrylate. ) Acrylate; Alkylaminoalkyl (meth) acrylate such as dimethylaminoethyl (meth) acrylate; 3-oxetanylmethyl (meth) acrylate, 3-methyl-oxetanylmethyl (meth) acrylate, 3-ethyl-oxetanylmethyl (meth) acrylate , 3-Butyl-oxetanylmethyl (meth) acrylate, 3-hexyluoxetanylmethyl (meth) acrylate and other oxetane group-containing (meth) acrylates; tetrahydrofurfuryl (meth) acrylate, butyrolactone (meth) acrylate, and other heterocycles. Examples thereof include (meth) acrylates having (meth) acrylates, neopentyl glycol (meth) acrylic acid adducts of hydroxypivalate, and p-phenylphenol (meth) acrylates.
また、単官能ラジカル重合性化合物としては、(メタ)アクリル酸、カルボキシエチルアクリレート、カルボキシペンチルアクリレート、イタコン酸、マレイン酸、フマル酸、クロトン酸、イソクロトン酸などのカルボキシル基含有モノマーが挙げられる。
Examples of the monofunctional radically polymerizable compound include carboxyl group-containing monomers such as (meth) acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.
また、単官能ラジカル重合性化合物としては、例えば、N-ビニルピロリドン、N-ビニル-ε-カプロラクタム、メチルビニルピロリドン等のラクタム系ビニルモノマー;ビニルピリジン、ビニルピペリドン、ビニルピリミジン、ビニルピペラジン、ビニルピラジン、ビニルピロール、ビニルイミダゾール、ビニルオキサゾール、ビニルモルホリン等の窒素含有複素環を有するビニル系モノマー等が挙げられる。
Examples of the monofunctional radically polymerizable compound include lactam-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactam, and methylvinylpyrrolidone; vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperazine, and vinylpyrazine. Examples thereof include vinyl-based monomers having a nitrogen-containing heterocycle such as vinylpyrrole, vinylimidazole, vinyloxazole, and vinylmorpholin.
また、単官能ラジカル重合性化合物としては、活性メチレン基を有するラジカル重合性化合物を用いることができる。活性メチレン基を有するラジカル重合性化合物は、末端または分子中に(メタ)アクリル基などの活性二重結合基を有し、かつ活性メチレン基を有する化合物である。活性メチレン基としては、例えばアセトアセチル基、アルコキシマロニル基、またはシアノアセチル基などが挙げられる。前記活性メチレン基がアセトアセチル基であることが好ましい。活性メチレン基を有するラジカル重合性化合物の具体例としては、例えば2-アセトアセトキシエチル(メタ)アクリレート、2-アセトアセトキシプロピル(メタ)アクリレート、2-アセトアセトキシ-1-メチルエチル(メタ)アクリレートなどのアセトアセトキシアルキル(メタ)アクリレート;2-エトキシマロニルオキシエチル(メタ)アクリレート、2-シアノアセトキシエチル(メタ)アクリレート、N-(2-シアノアセトキシエチル)アクリルアミド、N-(2-プロピオニルアセトキシブチル)アクリルアミド、N-(4-アセトアセトキシメチルベンジル)アクリルアミド、N-(2-アセトアセチルアミノエチル)アクリルアミドなどが挙げられる。活性メチレン基を有するラジカル重合性化合物は、アセトアセトキシアルキル(メタ)アクリレートであることが好ましい。
Further, as the monofunctional radically polymerizable compound, a radically polymerizable compound having an active methylene group can be used. A radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth) acrylic group at the terminal or in the molecule and having an active methylene group. Examples of the active methylene group include an acetoacetyl group, an alkoxymalonyl group, a cyanoacetyl group and the like. The active methylene group is preferably an acetoacetyl group. Specific examples of the radically polymerizable compound having an active methylene group include 2-acetoxyethyl (meth) acrylate, 2-acetoxypropyl (meth) acrylate, 2-acetoxy-1-methylethyl (meth) acrylate and the like. Acetoxyalkyl (meth) acrylate; 2-ethoxymalonyloxyethyl (meth) acrylate, 2-cyanoacetoxyethyl (meth) acrylate, N- (2-cyanoacetoxyethyl) acrylamide, N- (2-propionylacetoxybutyl) Examples thereof include acrylamide, N- (4-acetoxymethylbenzyl) acrylamide, N- (2-acetoacetylaminoethyl) acrylamide and the like. The radically polymerizable compound having an active methylene group is preferably acetoacetoxyalkyl (meth) acrylate.
また、二官能以上の多官能ラジカル重合性化合物としては、例えば、トリプロピレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,10-デカンジオールジアクリレート、2-エチル-2-ブチルプロパンジオールジ(メタ)アクリレート、ビスフェノールAジ(メタ)アクリレート、ビスフェノールAエチレンオキサイド付加物ジ(メタ)アクリレート、ビスフェノールAプロピレンオキサイド付加物ジ(メタ)アクリレート、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、ネオぺンチルグリコールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリート、環状トリメチロールプロパンフォルマル(メタ)アクリレート、ジオキサングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、EO変性ジグリセリンテトラ(メタ)アクリレート等の(メタ)アクリル酸と多価アルコールとのエステル化物、9,9-ビス[4-(2-(メタ)アクリロイルオキシエトキシ)フェニル]フルオレンがあげられる。具体例としては、アロニックスM-220、M-306(東亞合成社製)、ライトアクリレート1,9ND-A(共栄社化学社製)、ライトアクリレートDGE-4A(共栄社化学社製)、ライトアクリレートDCP-A(共栄社化学社製)、SR-531(Sartomer社製)、CD-536(Sartomer社製)等が挙げられる。また必要に応じて、各種のエポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート、ポリエステル(メタ)アクリレートや、各種の(メタ)アクリレート系モノマー等が挙げられる。
Examples of the bifunctional or higher polyfunctional radically polymerizable compound include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, and 1,9. -Nonandiol di (meth) acrylate, 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol di (meth) acrylate, bisphenol A di (meth) acrylate, bisphenol A ethylene oxide adduct di (meth) ) Acrylate, bisphenol A propylene oxide adduct di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, neopentyl glycol di (meth) acrylate, tricyclodecanedimethanol di (meth) acrylate, cyclic tri Methylol propaneformal (meth) acrylate, dioxane glycol di (meth) acrylate, trimethylol propanetri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate. , Dipentaerythritol hexa (meth) acrylate, EO-modified diglycerin tetra (meth) acrylate or other (meth) acrylic acid and polyhydric alcohol esterified product, 9,9-bis [4- (2- (meth) acryloyl) Oxyethoxy) phenyl] fluorene can be mentioned. Specific examples include Aronix M-220, M-306 (manufactured by Toagosei Co., Ltd.), Light Acrylate 1,9ND-A (manufactured by Kyoeisha Chemical Co., Ltd.), Light Acrylate DGE-4A (manufactured by Kyoeisha Chemical Co., Ltd.), Light Acrylate DCP- Examples thereof include A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer), and CD-536 (manufactured by Sartomer). Further, if necessary, various epoxy (meth) acrylates, urethane (meth) acrylates, polyester (meth) acrylates, various (meth) acrylate-based monomers and the like can be mentioned.
ラジカル重合性化合物は、偏光子や各種透明保護フィルムとの接着性と、過酷な環境下にける光学耐久性を両立させる観点から、単官能ラジカル重合性化合物と多官能ラジカル重合性化合物を併用することが好ましい。通常は、ラジカル重合性化合物100重量%に対して、単官能ラジカル重合性化合物30~90重量%と多官能ラジカル重合性化合物10~70重量%の割合で併用することが好ましい。
The radically polymerizable compound is a combination of a monofunctional radically polymerizable compound and a polyfunctional radically polymerizable compound from the viewpoint of achieving both adhesion to a polarizing element and various transparent protective films and optical durability in a harsh environment. Is preferable. Usually, it is preferable to use the monofunctional radically polymerizable compound in a ratio of 30 to 90% by weight and the polyfunctional radically polymerizable compound in a ratio of 10 to 70% by weight with respect to 100% by weight of the radically polymerizable compound.
本発明の偏光フィルム用硬化型接着剤は、硬化性成分を活性エネルギー線硬化性成分として用いる場合には活性エネルギー線硬化型接着剤として、また、硬化性成分を熱硬化性成分として用いる場合には熱硬化型接着剤として用いることができる。前記活性エネルギー線硬化型接着剤は、活性エネルギー線に電子線等を用いる場合には、当該活性エネルギー線硬化型接着剤は光重合開始剤を含有することは必要ではないが、活性エネルギー線に紫外線または可視光線を用いる場合には、光重合開始剤を含有するのが好ましい。一方、前記接着剤の硬化性成分を熱硬化性成分として用いる場合には、当該接着剤は熱重合開始剤を含有するのが好ましい。
The curable adhesive for a polarizing film of the present invention is an active energy ray-curable adhesive when a curable component is used as an active energy ray-curable component, and a thermosetting component when a curable component is used as a thermosetting component. Can be used as a thermosetting adhesive. When an electron beam or the like is used for the active energy ray, the active energy ray-curable adhesive does not need to contain a photopolymerization initiator, but the active energy ray-curable adhesive can be used for the active energy ray. When ultraviolet rays or visible rays are used, it is preferable to contain a photopolymerization initiator. On the other hand, when the curable component of the adhesive is used as the thermosetting component, the adhesive preferably contains a thermopolymerization initiator.
ラジカル重合性化合物を用いる場合の光重合開始剤は、活性エネルギー線によって適宜に選択される。紫外線または可視光線により硬化させる場合には紫外線または可視光線開裂の光重合開始剤が用いられる。前記光重合開始剤としては、例えば、ベンジル、ベンゾフェノン、ベンゾイル安息香酸、3,3’-ジメチル-4-メトキシベンゾフェノンなどのベンゾフェノン系化合物;4-(2-ヒドロキシエトキシ)フェニル(2-ヒドロキシ-2-プロピル)ケトン、α-ヒドロキシ-α,α´-ジメチルアセトフェノン、2-メチル-2-ヒドロキシプロピオフェノン、α-ヒドロキシシクロヘキシルフェニルケトンなどの芳香族ケトン化合物;メトキシアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフエノン、2,2-ジエトキシアセトフェノン、2-メチル-1-[4-(メチルチオ)-フェニル]-2-モルホリノプロパン-1などのアセトフェノン系化合物;べンゾインメチルエーテル、べンゾインエチルエーテル、ベンゾインイソプロピルエーテル、べンゾインブチルエーテル、アニソインメチルエーテルなどのベンゾインエーテル系化合物;ベンジルジメチルケタールなどの芳香族ケタール系化合物;2-ナフタレンスルホニルクロリドなどの芳香族スルホニルクロリド系化合物;1-フェノン-1,1-プロパンジオン-2-(o-エトキシカルボニル)オキシムなどの光活性オキシム系化合物;チオキサンソン、2-クロロチオキサンソン、2-メチルチオキサンソン、2,4-ジメチルチオキサンソン、イソプロピルチオキサンソン、2,4-ジクロロチオキサンソン、2,4-ジエチルチオキサンソン、2,4-ジイソプロピルチオキサンソン、ドデシルチオキサントンなどのチオキサンソン系化合物;カンファーキノン;ハロゲン化ケトン;アシルホスフィノキシド;アシルホスフォナートなどがあげられる。
When a radically polymerizable compound is used, the photopolymerization initiator is appropriately selected by the active energy ray. When curing with ultraviolet rays or visible light, a photopolymerization initiator for ultraviolet or visible light cleavage is used. Examples of the photopolymerization initiator include benzophenone compounds such as benzyl, benzophenone, benzoylbenzoic acid, and 3,3'-dimethyl-4-methoxybenzophenone; 4- (2-hydroxyethoxy) phenyl (2-hydroxy-2). -Aromatic ketone compounds such as (propyl) ketone, α-hydroxy-α, α'-dimethylacetophenone, 2-methyl-2-hydroxypropiophenone, α-hydroxycyclohexylphenylketone; methoxyacetophenone, 2,2-dimethoxy- Acetphenone compounds such as 2-phenylacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1- [4- (methylthio) -phenyl] -2-morpholinopropane-1; benzophenone methyl ether, Benzophenone ether compounds such as venzoin ethyl ether, benzoin isopropyl ether, venzoin butyl ether and anisoin methyl ether; aromatic ketal compounds such as benzyl dimethyl ketal; aromatic sulfonyl chlorides such as 2-naphthalene sulfonyl chloride. System compounds; Photoactive oxime compounds such as 1-phenone-1,1-propanedione-2- (o-ethoxycarbonyl) oxime; thioxanthone, 2-chlorothioxanson, 2-methylthioxanson, 2,4- Thioxanthone compounds such as dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, dodecylthioxanthone; benzophenone; halogenated Examples thereof include ketones; acylphosphinoxides; acylphosphonates and the like.
前記光重合開始剤の配合量は、硬化性成分(ラジカル重合性化合物)の全量100重量部に対して、20重量部以下である。光重合開始剤の配合量は、0.01~20重量部であるのが好ましく、さらには、0.05~10重量部、さらには0.1~5重量部であるのが好ましい。
The blending amount of the photopolymerization initiator is 20 parts by weight or less with respect to 100 parts by weight of the total amount of the curable component (radical polymerizable compound). The blending amount of the photopolymerization initiator is preferably 0.01 to 20 parts by weight, more preferably 0.05 to 10 parts by weight, and further preferably 0.1 to 5 parts by weight.
また本発明の偏光フィルム用硬化型接着剤を、硬化性成分としてラジカル重合性化合物を含有する可視光線硬化型で用いる場合には、特に380nm以上の光に対して高感度な光重合開始剤を用いることが好ましい。380nm以上の光に対して高感度な光重合開始剤については後述する。
Further, when the curable adhesive for a polarizing film of the present invention is used in a visible light curable type containing a radically polymerizable compound as a curable component, a photopolymerization initiator having high sensitivity to light of 380 nm or more is used. It is preferable to use it. A photopolymerization initiator having high sensitivity to light of 380 nm or more will be described later.
前記光重合開始剤としては、下記一般式(1)で表される化合物;
(式中、R1およびR2は-H、-CH2CH3、-iPrまたはClを示し、R1およびR2は同一または異なっても良い)を単独で使用するか、あるいは一般式(1)で表される化合物と後述する380nm以上の光に対して高感度な光重合開始剤とを併用することが好ましい。一般式(1)で表される化合物を使用した場合、380nm以上の光に対して高感度な光重合開始剤を単独で使用した場合に比べて接着性に優れる。一般式(1)で表される化合物の中でも、R1およびR2が-CH2CH3であるジエチルチオキサントンが特に好ましい。硬化性樹脂組成物中の一般式(1)で表される化合物の組成比率は、硬化性樹脂組成物の全量に対して、0.1~5重量%であることが好ましく、0.5~4重量%であることがより好ましく、0.9~3重量%であることがさらに好ましい。
The photopolymerization initiator is a compound represented by the following general formula (1);
(In the formula, R 1 and R 2 indicate -H, -CH 2 CH 3 , -iPr or Cl, and R 1 and R 2 may be the same or different), or the general formula (in the formula) may be used alone. It is preferable to use the compound represented by 1) in combination with a photopolymerization initiator having high sensitivity to light of 380 nm or more, which will be described later. When the compound represented by the general formula (1) is used, the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone. Among the compounds represented by the general formula (1), diethylthioxanthone in which R 1 and R 2 are −CH 2 CH 3 is particularly preferable. The composition ratio of the compound represented by the general formula (1) in the curable resin composition is preferably 0.1 to 5% by weight, preferably 0.5 to 5% by weight, based on the total amount of the curable resin composition. It is more preferably 4% by weight, still more preferably 0.9 to 3% by weight.
また、必要に応じて重合開始助剤を添加することが好ましい。重合開始助剤としては、トリエチルアミン、ジエチルアミン、N-メチルジエタノールアミン、エタノールアミン、4-ジメチルアミノ安息香酸、4-ジメチルアミノ安息香酸メチル、4-ジメチルアミノ安息香酸エチル、4-ジメチルアミノ安息香酸イソアミルなどが挙げられ、4-ジメチルアミノ安息香酸エチルが特に好ましい。重合開始助剤を使用する場合、その添加量は、硬化性樹脂組成物の全量に対して、通常0~5重量%、好ましくは0~4重量%、最も好ましくは0~3重量%である。
In addition, it is preferable to add a polymerization initiation aid as needed. Examples of the polymerization initiation aid include triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, and isoamyl 4-dimethylaminobenzoate. , And ethyl 4-dimethylaminobenzoate is particularly preferred. When a polymerization initiation aid is used, the amount added thereof is usually 0 to 5% by weight, preferably 0 to 4% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition. ..
また、必要に応じて公知の光重合開始剤を併用することができる。UV吸収能を有する透明保護フィルムは、380nm以下の光を透過しないため、光重合開始剤としては、380nm以上の光に対して高感度な光重合開始剤を使用することが好ましい。具体的には、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、2,4,6-トリメチルベンゾイル-ジフェニル-フォスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)-フェニル)チタニウムなどが挙げられる。
Further, a known photopolymerization initiator can be used in combination if necessary. Since the transparent protective film having a UV absorbing ability does not transmit light of 380 nm or less, it is preferable to use a photopolymerization initiator having high sensitivity to light of 380 nm or more as the photopolymerization initiator. Specifically, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropane-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 , 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine Oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (η5-2,4-cyclopentadiene-1-yl) -bis (2,6-difluoro-3- (1H-pyrrole-) 1-yl) -phenyl) titanium and the like can be mentioned.
特に、光重合開始剤として、一般式(1)の光重合開始剤に加えて、さらに下記一般式(2)で表される化合物;
(式中、R3、R4およびR5は-H、-CH3、-CH2CH3、-iPrまたはClを示し、R3、R4およびR5は同一または異なっても良い)を使用することが好ましい。一般式(2)で表される化合物としては、市販品でもある2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン(商品名:IRGACURE907 メーカー:BASF)が好適に使用可能である。その他、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1(商品名:IRGACURE369 メーカー:BASF)、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン(商品名:IRGACURE379 メーカー:BASF)は感度が高いため好ましい。
In particular, as the photopolymerization initiator, in addition to the photopolymerization initiator of the general formula (1), a compound represented by the following general formula (2);
(In the formula, R 3 , R 4 and R 5 indicate -H, -CH 3 , -CH 2 CH 3 , -iPr or Cl, and R 3 , R 4 and R 5 may be the same or different). It is preferable to use it. As the compound represented by the general formula (2), 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropane-1-one (trade name: IRGACURE907 manufacturer: BASF), which is also a commercially available product, is suitable. Can be used for. In addition, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 (trade name: IRGACURE369 manufacturer: BASF), 2- (dimethylamino) -2-[(4-methylphenyl) Methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone (trade name: IRGACURE379 manufacturer: BASF) is preferable because of its high sensitivity.
上記接着剤組成物において、ラジカル重合性化合物として、活性メチレン基を有するラジカル重合性化合物を用いる場合には、水素引き抜き作用のあるラジカル重合開始剤と組み合わせて用いるのが好ましい。かかる構成によれば、特に高湿度環境または水中から取り出した直後(非乾燥状態)であっても、偏光フィルムの有する接着剤層の接着性が著しく向上する。この理由は明らかでは無いが、以下の原因が考えられる。つまり、活性メチレン基を有するラジカル重合性化合物は、接着剤層を構成する他のラジカル重合性化合物とともに重合しつつ、接着剤層中のベースポリマーの主鎖および/または側鎖に取り込まれ、接着剤層を形成する。かかる重合過程において、水素引き抜き作用のあるラジカル重合開始剤が存在すると、接着剤層を構成するベースポリマーが形成されつつ、活性メチレン基を有するラジカル重合性化合物から、水素が引き抜かれ、メチレン基にラジカルが発生する。そして、ラジカルが発生したメチレン基とPVAなどの偏光子の水酸基とが反応し、接着剤層と偏光子との間に共有結合が形成される。その結果、特に非乾燥状態であっても、偏光フィルムの有する接着剤層の接着性が著しく向上するものと推測される。
When a radically polymerizable compound having an active methylene group is used as the radically polymerizable compound in the above adhesive composition, it is preferably used in combination with a radical polymerization initiator having a hydrogen abstraction action. According to such a configuration, the adhesiveness of the adhesive layer of the polarizing film is remarkably improved even immediately after being taken out from a high humidity environment or water (non-drying state). The reason for this is not clear, but the following causes are possible. That is, the radically polymerizable compound having an active methylene group is incorporated into the main chain and / or side chain of the base polymer in the adhesive layer while being polymerized together with other radically polymerizable compounds constituting the adhesive layer, and adheres. Form a layer of agent. In such a polymerization process, when a radical polymerization initiator having a hydrogen abstraction action is present, hydrogen is abstracted from the radical polymerizable compound having an active methylene group to form a methylene group while forming a base polymer constituting the adhesive layer. Radicals are generated. Then, the methylene group in which radicals are generated reacts with the hydroxyl group of a polarizing element such as PVA, and a covalent bond is formed between the adhesive layer and the polarizing element. As a result, it is presumed that the adhesiveness of the adhesive layer of the polarizing film is significantly improved even in a non-drying state.
本発明においては、水素引き抜き作用のあるラジカル重合開始剤として、例えばチオキサントン系ラジカル重合開始剤、ベンゾフェノン系ラジカル重合開始剤などが挙げられる。前記ラジカル重合開始剤は、チオキサントン系ラジカル重合開始剤であることが好ましい。チオキサントン系ラジカル重合開始剤としては、例えば上記一般式(1)で表される化合物が挙げられる。一般式(1)で表される化合物の具体例としては、例えば、チオキサントン、ジメチルチオキサントン、ジエチルチオキサントン、イソプロピルチオキサントン、クロロチオキサントンなどが挙げられる。一般式(1)で表される化合物の中でも、R1およびR2が-CH2CH3であるジエチルチオキサントンが特に好ましい。
In the present invention, examples of the radical polymerization initiator having a hydrogen abstraction action include a thioxanthone-based radical polymerization initiator and a benzophenone-based radical polymerization initiator. The radical polymerization initiator is preferably a thioxanthone-based radical polymerization initiator. Examples of the thioxanthone-based radical polymerization initiator include compounds represented by the above general formula (1). Specific examples of the compound represented by the general formula (1) include thioxanthone, dimethylthioxanthone, diethylthioxanthone, isopropylthioxanthone, chlorothioxanthone and the like. Among the compounds represented by the general formula (1), diethylthioxanthone in which R 1 and R 2 are −CH 2 CH 3 is particularly preferable.
上記接着剤組成物において、活性メチレン基を有するラジカル重合性化合物と、水素引き抜き作用のあるラジカル重合開始剤を含有する場合には、硬化性成分の全量を100質量%としたとき、前記活性メチレン基を有するラジカル重合性化合物を1~50質量%、およびラジカル重合開始剤を、硬化性樹脂組成物の全量に対して0.1~10質量%含有することが好ましい。
When the above adhesive composition contains a radically polymerizable compound having an active methylene group and a radical polymerization initiator having a hydrogen abstraction action, the active methylene is said to be when the total amount of the curable component is 100% by mass. It is preferable to contain 1 to 50% by mass of the radically polymerizable compound having a group and 0.1 to 10% by mass of the radical polymerization initiator with respect to the total amount of the curable resin composition.
上記のとおり、本発明においては、水素引き抜き作用のあるラジカル重合開始剤の存在下で、活性メチレン基を有するラジカル重合性化合物のメチレン基にラジカルを発生させ、かかるメチレン基とPVAなどの偏光子の水酸基とが反応し、共有結合を形成する。したがって、活性メチレン基を有するラジカル重合性化合物のメチレン基にラジカルを発生させ、かかる共有結合を十分に形成するために、硬化性成分の全量を100質量%としたとき、活性メチレン基を有するラジカル重合性化合物を1~50質量%含有するのが好ましく、さらには3~30質量%含有することがより好ましい。耐水性を十分に向上させて非乾燥状態での接着性を向上させるには活性メチレン基を有するラジカル重合性化合物は1質量%以上とするのが好ましい。一方、50質量%を超えると、接着剤層の硬化不良が発生する場合がある。また、水素引き抜き作用のあるラジカル重合開始剤は、接着剤組成物の全量に対して0.1~10質量%含有することが好ましく、さらには0.3~9質量%含有することがより好ましい。水素引き抜き反応が十分に進行させるには、ラジカル重合開始剤を0.1質量%以上用いることが好ましい。一方場合があり、10質量%を超えると、組成物中で完全に溶解しない場合がある。
As described above, in the present invention, in the presence of a radical polymerization initiator having a hydrogen abstraction action, a radical is generated in the methylene group of the radically polymerizable compound having an active methylene group, and the methylene group and a polarizing element such as PVA are generated. Reacts with the hydroxyl group of the above to form a covalent bond. Therefore, in order to generate a radical in the methylene group of the radically polymerizable compound having an active methylene group and sufficiently form such a covalent bond, the radical having an active methylene group is taken when the total amount of the curable component is 100% by mass. The polymerizable compound is preferably contained in an amount of 1 to 50% by mass, more preferably 3 to 30% by mass. In order to sufficiently improve the water resistance and improve the adhesiveness in a non-drying state, the amount of the radically polymerizable compound having an active methylene group is preferably 1% by mass or more. On the other hand, if it exceeds 50% by mass, curing failure of the adhesive layer may occur. Further, the radical polymerization initiator having a hydrogen abstraction action is preferably contained in an amount of 0.1 to 10% by mass, more preferably 0.3 to 9% by mass, based on the total amount of the adhesive composition. .. In order for the hydrogen abstraction reaction to proceed sufficiently, it is preferable to use 0.1% by mass or more of the radical polymerization initiator. On the other hand, if it exceeds 10% by mass, it may not be completely dissolved in the composition.
本発明で使用する接着剤組成物は、必要に応じてさらに下記一般式(3)に記載の化合物;
(ただし、Xは反応性基を含む官能基であり、R6およびR7はそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)、好ましくは前記一般式(3’)に記載の化合物;
(ただし、Yは有機基であり、X’はXが含む反応性基であり、R6およびR7は前記と同じ)、さらに好ましくは後述する一般式(3a)~(3d)に記載の化合物;
を接着剤組成物に配合することができる。接着剤組成物中にこれらの化合物を配合した場合、偏光子や透明保護フィルムとの接着性が向上することがあるため好ましい。偏光子と透明保護フィルムとの接着性および耐水性向上の見地から、接着剤組成物中、前記一般式(3)に記載の化合物の含有量は、0.001~50質量%であることが好ましく、0.1~30質量%であることがより好ましく、1~10質量%であることが最も好ましい。
The adhesive composition used in the present invention is, if necessary, a compound represented by the following general formula (3);
(However, X is a functional group containing a reactive group, and R 6 and R 7 are each independently having a hydrogen atom and a substituent, an aliphatic hydrocarbon group, an aryl group, or a heterocyclic group. Represents), preferably the compound according to the general formula (3');
(However, Y is an organic group, X'is a reactive group contained in X, and R 6 and R 7 are the same as described above), more preferably described in the general formulas (3a) to (3d) described later. Compound;
Can be incorporated into the adhesive composition. When these compounds are blended in the adhesive composition, the adhesiveness to the polarizing element and the transparent protective film may be improved, which is preferable. From the viewpoint of improving the adhesiveness and water resistance between the polarizing element and the transparent protective film, the content of the compound represented by the general formula (3) in the adhesive composition is 0.001 to 50% by mass. It is preferably 0.1 to 30% by mass, more preferably 1 to 10% by mass, and most preferably 1 to 10% by mass.
前記一般式(3)中、前記脂肪族炭化水素基としては、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキル基、炭素数3~20の置換基を有してもよい環状アルキル基、炭素数2~20のアルケニル基が挙げられ、アリール基としては、炭素数6~20の置換基を有してもよいフェニル基、炭素数10~20の置換基を有してもよいナフチル基などが挙げられ、ヘテロ環基としては例えば、少なくとも一つのヘテロ原子を含む、置換基を有してもよい5員環または6員環の基が挙げられる。これらは互いに連結して環を形成してもよい。一般式(3)中、R6およびR7として好ましくは、水素原子、炭素数1~3の直鎖または分岐のアルキル基であり、最も好ましくは、水素原子である。
In the general formula (3), the aliphatic hydrocarbon group has a linear or branched alkyl group which may have a substituent having 1 to 20 carbon atoms and a substituent having 3 to 20 carbon atoms. Examples thereof include a cyclic alkyl group which may have a substituent and an alkenyl group having 2 to 20 carbon atoms, and examples of the aryl group include a phenyl group which may have a substituent having 6 to 20 carbon atoms and a substituent having 10 to 20 carbon atoms. Examples thereof include a naphthyl group which may have a naphthyl group, and examples of the heterocyclic group include a 5-membered ring or a 6-membered ring group which may have a substituent and which contains at least one hetero atom. These may be connected to each other to form a ring. In the general formula (3), R 6 and R 7 are preferably a hydrogen atom, a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom.
一般式(3)で表される化合物が有するXは反応性基を含む官能基であって、接着剤層を構成する硬化性成分と反応し得る官能基であり、Xが含む反応性基としては、例えば、ヒドロキシル基、アミノ基、アルデヒド基、カルボキシル基、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基、α,β-不飽和カルボニル基、メルカプト基、ハロゲン基などが挙げられる。接着剤層を構成する硬化性樹脂組成物が活性エネルギー線硬化性である場合、Xが含む反応性基は、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基およびメルカプト基からなる群より選択される少なくとも1種の反応性基であることが好ましく、特に接着剤層を構成する接着剤組成物がラジカル重合性である場合、Xが含む反応性基は、(メタ)アクリル基、スチリル基および(メタ)アクリルアミド基からなる群より選択される少なくとも1種の反応性基であることが好ましく、一般式(1)で表される化合物が(メタ)アクリルアミド基を有する場合、反応性が高く、活性エネルギー線硬化性樹脂組成物との共重合率が高まるためより好ましい。また、(メタ)アクリルアミド基の極性が高く、接着性に優れるため本発明の効果を効率的に得られるという点からも好ましい。接着剤層を構成する硬化性樹脂組成物がカチオン重合性である場合、Xが含む反応性基は、ヒドロキシル基、アミノ基、アルデヒド、カルボキシル基、ビニルエーテル基、エポキシ基、オキセタン基、メルカプト基から選ばれる少なくとも1つの官能基を有することが好ましく、特にエポキシ基を有する場合、得られる硬化性樹脂層と被着体との密着性に優れるため好ましく、ビニルエーテル基を有する場合、硬化性樹脂組成物の硬化性が優れるため好ましい。
X contained in the compound represented by the general formula (3) is a functional group containing a reactive group, which is a functional group capable of reacting with a curable component constituting the adhesive layer, and is a reactive group contained in X. For example, hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth) acrylic group, styryl group, (meth) acrylamide group, vinyl ether group, epoxy group, oxetane group, α, β-unsaturated carbonyl. Groups, mercapto groups, halogen groups and the like can be mentioned. When the curable resin composition constituting the adhesive layer is active energy ray curable, the reactive group contained in X is a vinyl group, a (meth) acrylic group, a styryl group, a (meth) acrylamide group, a vinyl ether group, and the like. It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group and a mercapto group, and particularly when the adhesive composition constituting the adhesive layer is radically polymerizable, X is contained. The reactive group is preferably at least one reactive group selected from the group consisting of a (meth) acrylic group, a styryl group and a (meth) acrylamide group, and the compound represented by the general formula (1) is preferable. When it has a (meth) acrylamide group, it is more preferable because it has high reactivity and the copolymerization rate with the active energy ray-curable resin composition increases. Further, since the (meth) acrylamide group has a high polarity and excellent adhesiveness, the effect of the present invention can be efficiently obtained, which is also preferable. When the curable resin composition constituting the adhesive layer is cationically polymerizable, the reactive group contained in X is composed of a hydroxyl group, an amino group, an aldehyde, a carboxyl group, a vinyl ether group, an epoxy group, an oxetane group and a mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, it is preferable because it has excellent adhesion between the obtained curable resin layer and the adherend, and when it has a vinyl ether group, it is a curable resin composition. It is preferable because it has excellent curability.
本発明においては、一般式(3)で表される化合物が、反応性基とホウ素原子とが直接結合するものであっても良いが、前記具体例で示したように、一般式(3)で表される化合物が、反応性基とホウ素原子とが、有機基を介して結合したものであること、つまり、一般式(3’)で表される化合物であることが好ましい。一般式(3)で表される化合物が、例えばホウ素原子に結合した酸素原子を介して反応性基と結合したものである場合、偏光フィルムの接着耐水性が悪化する傾向がある。一方、一般式(3)で表される化合物が、ホウ素-酸素結合を有するものではなく、ホウ素原子と有機基とが結合することにより、ホウ素-炭素結合を有しつつ、反応性基を含むものである場合(一般式(3’)である場合)、偏光フィルムの接着耐水性が向上するため好ましい。前記有機基とは、具体的には、置換基を有してもよい、炭素数1~20の有機基を意味し、より具体的には例えば、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキレン基、炭素数3~20の置換基を有してもよい環状アルキレン基、炭素数6~20の置換基を有してもよいフェニレン基、炭素数10~20の置換基を有してもよいナフチレン基などが挙げられる。
In the present invention, the compound represented by the general formula (3) may be a compound in which a reactive group and a boron atom are directly bonded, but as shown in the above specific example, the general formula (3) It is preferable that the compound represented by (3) is a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (3'). When the compound represented by the general formula (3) is bonded to a reactive group via, for example, an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to deteriorate. On the other hand, the compound represented by the general formula (3) does not have a boron-oxygen bond, but contains a reactive group while having a boron-carbon bond by bonding a boron atom and an organic group. When it is a compound (general formula (3')), it is preferable because the adhesive water resistance of the polarizing film is improved. The organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, and more specifically, for example, having a substituent having 1 to 20 carbon atoms. It may have a linear or branched alkylene group, a cyclic alkylene group which may have a substituent having 3 to 20 carbon atoms, a phenylene group which may have a substituent having 6 to 20 carbon atoms, and 10 to 10 carbon atoms. Examples thereof include a naphthylene group which may have 20 substituents.
一般式(3)で表される化合物としては、前記例示した化合物以外にも、ヒドロキシエチルアクリルアミドとホウ酸のエステル、メチロールアクリルアミドとホウ酸のエステル、ヒドロキシエチルアクリレートとホウ酸のエステル、およびヒドロキシブチルアクリレートとホウ酸のエステルなど、(メタ)アクリレートとホウ酸とのエステルを例示可能である。
In addition to the above-exemplified compounds, the compounds represented by the general formula (3) include hydroxyethyl acrylamide and an ester of boric acid, methylol acrylamide and an ester of boric acid, hydroxyethyl acrylate and an ester of boric acid, and hydroxybutyl. Esters of (meth) acrylate and boric acid, such as esters of acrylate and boric acid, can be exemplified.
本発明で使用する接着剤組成物は、必要に応じてさらに気泡抑制剤を含有してもよい。気泡抑制剤は、接着剤組成物中に配合することにより、その表面張力を低下し得る化合物であり、これにより貼合わせる被着体との間の気泡を低減する効果がある。気泡抑制剤としては例えば、ポリジメチルシロキサンなどのポリシロキサン骨格を有するシリコーン系気泡抑制剤、(メタ)アクリル酸エステルなどを重合させた(メタ)アクリル骨格を有する(メタ)アクリル系気泡抑制剤、ビニルエーテルや環状エーテルなどを重合させたポリエーテル系気泡抑制剤、パーフルオロアルキル基を有するフッ素系化合物からなるフッ素性気泡抑制剤などの、接着剤組成物中に添加した際、その表面張力を低減する効果を備えるものが使用可能である。
The adhesive composition used in the present invention may further contain a bubble suppressant, if necessary. The bubble suppressant is a compound that can reduce the surface tension of the adhesive composition by blending it in the adhesive composition, and has an effect of reducing bubbles between the adherend and the adherend to be bonded. Examples of the bubble inhibitor include a silicone-based bubble inhibitor having a polysiloxane skeleton such as polydimethylsiloxane, and a (meth) acrylic bubble inhibitor having a (meth) acrylic skeleton obtained by polymerizing a (meth) acrylic acid ester or the like. When added to an adhesive composition, such as a polyether bubble inhibitor obtained by polymerizing vinyl ether or cyclic ether, or a fluorobubble inhibitor composed of a fluorine-based compound having a perfluoroalkyl group, the surface tension is reduced. Anything that has the effect of
気泡抑制剤は、化合物中に反応性基を有することが好ましい。この場合、偏光子および透明保護フィルムを貼合せる際に、ラミ気泡の発生を低減することができる。気泡抑制剤が有する反応性基としては重合性官能基が挙げられ、具体的には例えば(メタ)アクリロイル基、ビニル基、アリル基などのエチレン性二重結合を有するラジカル重合性官能基、グリシジル基などのエポキシ基、オキセタン基、ビニルエーテル基、環状エーテル基、環状チオエーテル基、ラクトン基などのカチオン重合性官能基などが挙げられる。接着剤組成物中での反応性の観点から、反応性基として二重結合を有する気泡抑制剤が好ましく、より好ましくは(メタ)アクリルロイル基を有する気泡抑制剤である。
The bubble suppressant preferably has a reactive group in the compound. In this case, it is possible to reduce the generation of Lami bubbles when the polarizing element and the transparent protective film are bonded together. Examples of the reactive group of the bubble inhibitor include a polymerizable functional group, and specifically, a radically polymerizable functional group having an ethylenic double bond such as a (meth) acryloyl group, a vinyl group and an allyl group, and glycidyl. Examples thereof include an epoxy group such as a group, an oxetane group, a vinyl ether group, a cyclic ether group, a cyclic thioether group, and a cationically polymerizable functional group such as a lactone group. From the viewpoint of reactivity in the adhesive composition, a bubble inhibitor having a double bond as a reactive group is preferable, and a bubble inhibitor having a (meth) acrylic loyl group is more preferable.
ラミ気泡抑制効果と接着性向上効果とを考慮した場合、前記気泡抑制剤の中でも、シリコーン系気泡抑制剤が好ましい。また気泡抑制剤の中でも、接着剤層の接着性を考慮した場合、主鎖骨格または側鎖にウレタン結合やイソシアヌレート環構造を含むものが好ましい。シリコーン系気泡抑制剤としては市販品も好適に使用可能であり、例えばアクリル基変性ポリジメチルシロキサンである「BYK-UV3505」(ビックケミー・ジャパン社製)が挙げられる。
Considering the effect of suppressing Lami bubbles and the effect of improving adhesiveness, a silicone-based bubble suppressant is preferable among the bubble suppressants. Further, among the bubble suppressants, those containing a urethane bond or an isocyanurate ring structure in the main chain skeleton or the side chain are preferable in consideration of the adhesiveness of the adhesive layer. As the silicone-based bubble inhibitor, a commercially available product can also be preferably used, and examples thereof include "BYK-UV3505" (manufactured by Big Chemie Japan) which is an acrylic group-modified polydimethylsiloxane.
得られる接着剤層の接着力と、ラミ気泡の低減効果とを両立するためには、接着剤組成物の全量を100質量%としたとき、気泡抑制剤の含有量は0.01~0.6質量%であることが好ましい。
In order to achieve both the adhesive strength of the obtained adhesive layer and the effect of reducing lami bubbles, the content of the bubble inhibitor is 0.01 to 0. When the total amount of the adhesive composition is 100% by mass. It is preferably 6% by mass.
本発明で使用する接着剤組成物は、前記ラジカル重合性化合物に係る硬化性成分に加えて、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマーを含有することができる。接着剤組成物中に該アクリル系オリゴマーを含有することで、該組成物に活性エネルギー線を照射・硬化させる際の硬化収縮を低減し、接着剤と、偏光子および透明保護フィルムなどの被着体との界面応力を低減することができる。その結果、接着剤層と被着体との接着性の低下を抑制することができる。硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、接着剤組成物の全量に対して、アクリル系オリゴマーの含有量は、20質量%以下であることが好ましく、15質量%以下であることがより好ましい。接着剤組成物中のアクリル系オリゴマーの含有量が多すぎると、該組成物に活性エネルギー線を照射した際の反応速度の低下が激しく、硬化不良となる場合がある。一方、接着剤組成物の全量に対して、アクリル系オリゴマーを3質量%以上含有することが好ましく、5質量%以上含有することがより好ましい。
The adhesive composition used in the present invention can contain an acrylic oligomer obtained by polymerizing a (meth) acrylic monomer in addition to the curable component according to the radically polymerizable compound. By containing the acrylic oligomer in the adhesive composition, the curing shrinkage when irradiating and curing the composition with active energy rays is reduced, and the adhesive is adhered to the polarizing element, the transparent protective film, and the like. The interfacial stress with the body can be reduced. As a result, it is possible to suppress a decrease in the adhesiveness between the adhesive layer and the adherend. In order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the content of the acrylic oligomer is preferably 20% by mass or less, preferably 15% by mass, based on the total amount of the adhesive composition. % Or less is more preferable. If the content of the acrylic oligomer in the adhesive composition is too large, the reaction rate when the composition is irradiated with active energy rays is drastically reduced, which may result in poor curing. On the other hand, the acrylic oligomer is preferably contained in an amount of 3% by mass or more, more preferably 5% by mass or more, based on the total amount of the adhesive composition.
接着剤組成物は、塗工時の作業性や均一性を考慮した場合、低粘度であることが好ましいため、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマーも低粘度であることが好ましい。低粘度であって、かつ接着剤層の硬化収縮を防止できるアクリル系オリゴマーとしては、重量平均分子量(Mw)が15000以下のものが好ましく、10000以下のものがより好ましく、5000以下のものが特に好ましい。一方、硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、アクリル系オリゴマーの重量平均分子量(Mw)が500以上であることが好ましく、1000以上であることがより好ましく、1500以上であることが特に好ましい。アクリル系オリゴマーを構成する(メタ)アクリルモノマーとしては、具体的には例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、2-メチル-2-ニトロプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、S-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、t-ペンチル(メタ)アクリレート、3-ペンチル(メタ)アクリレート、2,2-ジメチルブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、セチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、4-メチル-2-プロピルペンチル(メタ)アクリレート、N-オクタデシル(メタ)アクリレートなどの(メタ)アクリル酸(炭素数1-20)アルキルエステル類、さらに、例えば、シクロアルキル(メタ)アクリレート(例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレートなど)、アラルキル(メタ)アクリレート(例えば、ベンジル(メタ)アクリレートなど)、多環式(メタ)アクリレート(例えば、2-イソボルニル(メタ)アクリレート、2-ノルボルニルメチル(メタ)アクリレート、5-ノルボルネン-2-イル-メチル(メタ)アクリレート、3-メチル-2-ノルボルニルメチル(メタ)アクリレートなど)、ヒドロキシル基含有(メタ)アクリル酸エステル類(例えば、ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2,3-ジヒドロキシプロピルメチル-ブチル(メタ)メタクリレートなど)、アルコキシ基またはフェノキシ基含有(メタ)アクリル酸エステル類(2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-メトキシメトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレートなど)、エポキシ基含有(メタ)アクリル酸エステル類(例えば、グリシジル(メタ)アクリレートなど)、ハロゲン含有(メタ)アクリル酸エステル類(例えば、2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,2-トリフルオロエチルエチル(メタ)アクリレート、テトラフルオロプロピル(メタ)アクリレート、ヘキサフルオロプロピル(メタ)アクリレート、オクタフルオロペンチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレートなど)、アルキルアミノアルキル(メタ)アクリレート(例えば、ジメチルアミノエチル(メタ)アクリレートなど)などが挙げられる。これら(メタ)アクリレートは、単独使用または2種類以上併用することができる。アクリル系オリゴマーの具体例としては、東亞合成社製「ARUFON」、綜研化学社製「アクトフロー」、BASFジャパン社製「JONCRYL」などが挙げられる。
Since the adhesive composition preferably has a low viscosity in consideration of workability and uniformity during coating, it is preferable that the acrylic oligomer obtained by polymerizing the (meth) acrylic monomer also has a low viscosity. .. As the acrylic oligomer having a low viscosity and capable of preventing the adhesive layer from curing and shrinking, those having a weight average molecular weight (Mw) of 15,000 or less are preferable, those having a weight average molecular weight (Mw) of 15,000 or less are more preferable, and those having a weight average molecular weight (Mw) of 5,000 or less are particularly preferable. preferable. On the other hand, in order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more. It is particularly preferably 1500 or more. Specific examples of the (meth) acrylic monomer constituting the acrylic oligomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and 2-methyl-. 2-Nitropropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, S-butyl (meth) acrylate, t-butyl (meth) acrylate, n-pentyl (meth) acrylate, t-pentyl (Meta) acrylate, 3-pentyl (meth) acrylate, 2,2-dimethylbutyl (meth) acrylate, n-hexyl (meth) acrylate, cetyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl ( (Meta) acrylic acid (1-20 carbon atoms) alkyl esters such as meth) acrylates, 4-methyl-2-propylpentyl (meth) acrylates, N-octadecyl (meth) acrylates, and further, for example, cycloalkyl (meth) acrylates. ) Acrylate (eg, cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, etc.), aralkyl (meth) acrylate (eg, benzyl (meth) acrylate, etc.), polycyclic (meth) acrylate (eg, 2-isobornyl (meth) acrylate, etc.) ) Acrylate, 2-norbornylmethyl (meth) acrylate, 5-norbornen-2-yl-methyl (meth) acrylate, 3-methyl-2-norbornylmethyl (meth) acrylate, etc.), containing hydroxyl group (meth) ) Acrylate esters (eg, hydroxyethyl (meth) acrylates, 2-hydroxypropyl (meth) acrylates, 2,3-dihydroxypropylmethyl-butyl (meth) methacrylates, etc.), alkoxy groups or phenoxy group-containing (meth) acrylics. Acid esters (2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2-methoxymethoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethylcarbitol (meth) acrylate, phenoxy Ethyl (meth) acrylates, etc.), epoxy group-containing (meth) acrylic acid esters (eg, glycidyl (meth) acrylates, etc.), halogen-containing (meth) acrylic acid esters (eg, 2,2,2-trifluoroethyl). (Meta) acrylate, 2,2,2- Trifluoroethyl ethyl (meth) acrylate, tetrafluoropropyl (meth) acrylate, hexafluoropropyl (meth) acrylate, octafluoropentyl (meth) acrylate, heptadecafluorodecyl (meth) acrylate, etc.), alkylaminoalkyl (meth) Examples include acrylates (eg, dimethylaminoethyl (meth) acrylate, etc.). These (meth) acrylates can be used alone or in combination of two or more. Specific examples of the acrylic oligomer include "ARUFON" manufactured by Toagosei Co., Ltd., "Actflow" manufactured by Soken Chemical Co., Ltd., and "JONCRYL" manufactured by BASF Japan.
上記接着剤組成物において、光酸発生剤を含有することができる。上記接着剤組成物に、光酸発生剤を含有する場合、光酸発生剤を含有しない場合に比べて、接着剤層の耐水性および耐久性を飛躍的に向上することができる。光酸発生剤は、下記一般式(4)で表すことができる。
The adhesive composition can contain a photoacid generator. When the adhesive composition contains a photoacid generator, the water resistance and durability of the adhesive layer can be dramatically improved as compared with the case where the photoacid generator is not contained. The photoacid generator can be represented by the following general formula (4).
一般式(4)
(ただし、L+は、任意のオニウムカチオンを表す。また、X-は、PF6
-、SbF6
-、AsF6
-、SbCl6
-、BiCl5
-、SnCl6
-、ClO4
-、ジチオカルバメートアニオン、SCN-よりからなる群より選択されるカウンターアニオンを表す。)
General formula (4)
(However, L + represents an arbitrary onium cation. X - is PF 6- , SbF 6- , AsF 6- , SbCl 6- , BiCl 5- , SnCl 6- , ClO 4- , dithiocarbamate. Represents a counter anion selected from the group consisting of anion, SCN- ) .
次に、一般式(4)中のカウンターアニオンX-について説明する。
Next, the counter anion X − in the general formula (4) will be described.
一般式(4)中のカウンターアニオンX-は原理的に特に限定されるものではないが、非求核性アニオンが好ましい。カウンターアニオンX-が非求核性アニオンの場合、分子内に共存するカチオンや併用される各種材料における求核反応が起こりにくいため、結果として一般式(4)で表記される光酸発生剤自身やそれを用いた組成物の経時安定性を向上させることが可能である。ここでいう非求核性アニオンとは、求核反応を起こす能力が低いアニオンを指す。このようなアニオンとしては、PF6
-、SbF6
-、AsF6
-、SbCl6
-、BiCl5
-、SnCl6
-、ClO4
-、ジチオカルバメートアニオン、SCN-などが挙げられる。
The counter anion X − in the general formula (4) is not particularly limited in principle, but a non-nucleophilic anion is preferable. When the counter anion X - is a non-nucleophilic anion, the nucleophilic reaction is unlikely to occur in the cation coexisting in the molecule or various materials used in combination, and as a result, the photoacid generator itself represented by the general formula (4) itself. And it is possible to improve the stability of the composition using it over time. The non-nucleophilic anion here refers to an anion having a low ability to cause a nucleophilic reaction. Examples of such anions include PF 6- , SbF 6- , AsF 6- , SbCl 6- , BiCl 5- , SnCl 6- , ClO 4- , dithiocarbamate anion, SCN -and the like.
具体的には、「サイラキュアーUVI-6992」、「サイラキュアーUVI-6974」(以上、ダウ・ケミカル日本株式会社製)、「アデカオプトマーSP150」、「アデカオプトマーSP152」、「アデカオプトマーSP170」、「アデカオプトマーSP172」(以上、株式会社ADEKA製)、「IRGACURE250」(チバスペシャルティーケミカルズ社製)、「CI-5102」、「CI-2855」(以上、日本曹達社製)、「サンエイドSI-60L」、「サンエイドSI-80L」、「サンエイドSI-100L」、「サンエイドSI-110L」、「サンエイドSI-180L」(以上、三新化学社製)、「CPI-100P」、「CPI-100A」(以上、サンアプロ株式会社製)、「WPI-069」、「WPI-113」、「WPI-116」、「WPI-041」、「WPI-044」、「WPI-054」、「WPI-055」、「WPAG-281」、「WPAG-567」、「WPAG-596」(以上、和光純薬社製)が本発明の光酸発生剤の好ましい具体例として挙げられる。
Specifically, "Cyracure UVI-6992", "Cyracure UVI-6974" (above, manufactured by Dow Chemical Japan Co., Ltd.), "Adeka Putmer SP150", "Adeka Putmer SP152", "Adeka Putmer" "SP170", "ADEKA CORPORATION SP172" (above, ADEKA Corporation), "IRGACURE250" (manufactured by Ciba Specialty Chemicals), "CI-5102", "CI-2855" (above, manufactured by Nippon Soda), "Sun Aid SI-60L", "Sun Aid SI-80L", "Sun Aid SI-100L", "Sun Aid SI-110L", "Sun Aid SI-180L" (all manufactured by Sanshin Chemical Co., Ltd.), "CPI-100P", "CPI-100A" (all manufactured by Sun Apro Co., Ltd.), "WPI-069", "WPI-113", "WPI-116", "WPI-041", "WPI-044", "WPI-054", "WPI-055", "WPAG-281", "WPAG-567", and "WPAG-596" (all manufactured by Wako Pure Chemical Industries, Ltd.) are mentioned as preferable specific examples of the photoacid generator of the present invention.
光酸発生剤の含有量は、接着剤組成物の全量に対して、10質量%以下であり、0.01~10質量%であることが好ましく、0.05~5質量%であることがより好ましく、0.1~3質量%であることが特に好ましい。
The content of the photoacid generator is 10% by mass or less, preferably 0.01 to 10% by mass, and preferably 0.05 to 5% by mass with respect to the total amount of the adhesive composition. It is more preferably 0.1 to 3% by mass, and particularly preferably 0.1 to 3% by mass.
光塩基発生剤は、紫外線や可視光などの光照射により分子構造が変化するか、または、分子が開裂することにより、ラジカル重合性化合物やエポキシ樹脂の重合反応の触媒として機能することができる、1種以上の塩基性物質を生成する化合物である。塩基性物質としては、例えば2級アミン、3級アミンである。光塩基発生剤としては、例えば、上記α-アミノアセトフェノン化合物、上記オキシムエステル化合物や、アシルオキシイミノ基,N-ホルミル化芳香族アミノ基、N-アシル化芳香族アミノ基、ニトロベンジルカーバメイト基、アルコオキシベンジルカーバメート基などの置換基を有する化合物が挙げられる。中でもオキシムエステル化合物が好ましい。
The photobase generator can function as a catalyst for the polymerization reaction of a radically polymerizable compound or an epoxy resin by changing the molecular structure by irradiation with light such as ultraviolet rays or visible light or by cleaving the molecule. A compound that produces one or more basic substances. Examples of the basic substance are secondary amines and tertiary amines. Examples of the photobase generator include the above-mentioned α-aminoacetophenone compound, the above-mentioned oxime ester compound, an acyloxyimino group, an N-formylated aromatic amino group, an N-acylated aromatic amino group, a nitrobenzyl carbamate group, and an alcohol. Examples thereof include compounds having a substituent such as an oxybenzyl carbamate group. Of these, the oxime ester compound is preferable.
アシルオキシイミノ基を有する化合物としては,例えば、O,O’-コハク酸ジアセトフェノンオキシム,O,O’-コハク酸ジナフトフェノンオキシム、ベンゾフェノンオキシムアクリレートースチレン共重合体が挙げられる。
Examples of the compound having an acyloxyimino group include O, O'-diacetophenone succinate oxime, O, O'-dinaphthophenone succinate oxime, and a benzophenone oxime acrylate-styrene copolymer.
N-ホルミル化芳香族アミノ基、N-アシル化芳香族アミノ基を有する化合物としては、例えば、ジ-N-(p-ホルミルアミノ)ジフェニルメタン、ジ-N(p-アセエチルアミノ)ジフェニルメラン、ジ-N-(p-ベンゾアミド)ジフェニルメタン、4-ホルミルアミノトルイレン、4-アセチルアミノトルイレン、2,4-ジホルミルアミノトルイレン、1-ホルミルアミノナフタレン、1-アセチルアミノナフタレン、1,5-ジホルミルアミノナフタレン、1-ホルミルアミノアントラセン、1,4-ジホルミルアミノアントラセン、1-アセチルアミノアントラセン、1,4-ジホルミルアミノアントラキノン、1,5-ジホルミルアミノアントラキノン、3,3’-ジメチル-4,4’-ジホルミルアミノビフェニル、4,4’-ジホルミルアミノベンゾフェノンが挙げられる。
Examples of the compound having an N-formylated aromatic amino group and an N-acylated aromatic amino group include di-N- (p-formylamino) diphenylmethane and di-N (p-aceethylamino) diphenylmelan. Di-N- (p-benzoamide) diphenylmethane, 4-formylaminotoluylene, 4-acetylaminotoluylene, 2,4-diformylaminotoluylene, 1-formylaminonaphthalene, 1-acetylaminonaphthalene, 1,5 -Diformylaminonaphthalene, 1-formylaminoanthracene, 1,4-diformylaminoanthracene, 1-acetylaminoanthracene, 1,4-diformylaminoanthraquinone, 1,5-diformylaminoanthracinone, 3,3'- Examples thereof include dimethyl-4,4'-diformylaminobiphenyl and 4,4'-diformylaminobenzophenone.
ニトロベンジルカーバメイト基、アルコオキシベンジルカーバメート基を有する化合物としては、例えば、ビス{{(2-ニトロベンジル)オキシ}カルボニル}ジアミノジフェニルメタン、2,4-ジ{(2-ニトロベンジル)オキシ}トルイレン、ビス{(2-ニトロベンジルオキシ)カルボニル}ヘキサン-1,6-ジアミン、m-キシリジン{{(2-ニトロ-4-クロロベンジル)オキシ}アミド}が挙げられる。
Examples of the compound having a nitrobenzyl carbamate group and an alcoholicbenzyl carbamate group include bis {{(2-nitrobenzyl) oxy} carbonyl} diaminodiphenylmethane, 2,4-di {(2-nitrobenzyl) oxy} toluylene, and the like. Examples thereof include bis {(2-nitrobenzyloxy) carbonyl} hexane-1,6-diamine, m-xylidine {{(2-nitro-4-chlorobenzyl) oxy} amide}.
光塩基発生剤は、オキシムエステル化合物およびα-アミノアセトフェノン化合物の少なくともいずれか1種であることが好ましく、オキシムエステル化合物であることがより好ましい。α-アミノアセトフェノン化合物としては、特に、2つ以上の窒素原子を有するものが好ましい。
The photobase generator is preferably at least one of an oxime ester compound and an α-aminoacetophenone compound, and more preferably an oxime ester compound. As the α-aminoacetophenone compound, a compound having two or more nitrogen atoms is particularly preferable.
その他の光塩基発生剤として、WPBG-018(商品名:9-anthrylmethyl N,N’-diethylcarbamate),WPBG-027(商品名:(E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine),WPBG-082(商品名:guanidinium2-(3-benzoylphenyl)propionate), WPBG-140 (商品名:1-(anthraquinon-2-yl)ethyl imidazolecarboxylate)などの光塩基発生剤を使用することもできる。
As other photobase generators, WPBG-018 (trade name: 9-anthrylmethyl N, N'-dieshylcambamate), WPBG-027 (trade name: (E) -1- [3- (2-hydroxyphenyl) -2-). Propenoyl] piperidine), WPBG-082 (trade name: guanidinium2- (3-benzoylphenyl) probeonate), WPBG-140 (trade name: 1- (anthraquinone-2-yl) ethilix-using agent, etc.) You can also do it.
上記接着剤組成物において、接着剤組成物中に光酸発生剤とアルコキシ基、エポキシ基いずれかを含む化合物を併用することができる。
In the above adhesive composition, a compound containing a photoacid generator and either an alkoxy group or an epoxy group can be used in combination in the adhesive composition.
分子内に1個以上のエポキシ基を有する化合物または分子内に2個以上のエポキシ基を有する高分子(エポキシ樹脂)を用いる場合は、エポキシ基との反応性を有する官能基を分子内に二つ以上有する化合物を併用してもよい。ここでエポキシ基との反応性を有する官能基とは、例えば、カルボキシル基、フェノール性水酸基、メルカプト基、1級または2級の芳香族アミノ基などが挙げられる。これらの官能基は、3次元硬化性を考慮して、一分子中に2つ以上有することが特に好ましい。
When using a compound having one or more epoxy groups in the molecule or a polymer having two or more epoxy groups in the molecule (epoxy resin), two functional groups having reactivity with the epoxy group are contained in the molecule. Compounds having one or more may be used in combination. Here, examples of the functional group having reactivity with the epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amino group, and the like. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.
分子内に1個以上のエポキシ基を有する高分子としては、例えば、エポキシ樹脂が挙げられ、ビスフェノールAとエピクロルヒドリンから誘導されるビスフェノールA型エポキシ樹脂、ビスフェノールFとエピクロルヒドリンから誘導されるビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、脂環式エポキシ樹脂、ジフェニルエーテル型エポキシ樹脂、ハイドロキノン型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フルオレン型エポキシ樹脂、3官能型エポキシ樹脂や4官能型エポキシ樹脂などの多官能型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、ヒダントイン型エポキシ樹脂、イソシアヌレート型エポキシ樹脂、脂肪族鎖状エポキシ樹脂などがあり、これらのエポキシ樹脂はハロゲン化されていてもよく、水素添加されていてもよい。市販されているエポキシ樹脂製品としては、例えばジャパンエポキシレジン株式会社製のJERコート828、1001、801N、806、807、152、604、630、871、YX8000、YX8034、YX4000、DIC株式会社製のエピクロン830、EXA835LV、HP4032D、HP820、株式会社ADEKA製のEP4100シリーズ、EP4000シリーズ、EPUシリーズ、ダイセル化学株式会社製のセロキサイドシリーズ(2021、2021P、2083、2085、3000など)、エポリードシリーズ、EHPEシリーズ、新日鐵化学社製のYDシリーズ、YDFシリーズ、YDCNシリーズ、YDBシリーズ、フェノキシ樹脂(ビスフェノール類とエピクロルヒドリンより合成されるポリヒドロキシポリエーテルで両末端にエポキシ基を有する;YPシリーズなど)、ナガセケムテックス社製のデナコールシリーズ、共栄社化学社製のエポライトシリーズなどが挙げられるがこれらに限定されるものではない。これらのエポキシ樹脂は、2種以上を併用してもよい。
Examples of the polymer having one or more epoxy groups in the molecule include an epoxy resin, a bisphenol A type epoxy resin derived from bisphenol A and epichlorohydrin, and a bisphenol F type epoxy derived from bisphenol F and epichlorohydrin. Resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, polyfunctional type epoxy resin such as trifunctional type epoxy resin and tetrafunctional type epoxy resin, glycidyl ester type epoxy resin, glycidylamine type epoxy resin, hidden in type epoxy resin , Isocyanurate type epoxy resin, aliphatic chain epoxy resin and the like, and these epoxy resins may be halogenated or hydrogenated. Examples of commercially available epoxy resin products include JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000 manufactured by Japan Epoxy Resin Co., Ltd., and Epicron manufactured by DIC Co., Ltd. 830, EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series manufactured by ADEKA Co., Ltd., seroxide series (2021, 2021P, 2083, 2085, 3000, etc.) manufactured by Daicel Chemical Co., Ltd., Epoxide series, EHPE Series, YD series manufactured by Nippon Steel Chemical Co., Ltd., YDF series, YDCN series, YDB series, phenoxy resin (polyhydroxypolyether synthesized from bisphenols and epichlorohydrin, having epoxy groups at both ends; YP series, etc.), Examples include, but are not limited to, the Denacol series manufactured by Nagase Chemtex and the Epoxy series manufactured by Kyoeisha Chemical Co., Ltd. Two or more of these epoxy resins may be used in combination.
分子内にアルコキシル基を有する化合物としては、分子内に1個以上のアルコキシル基を有するものであれば特に制限なく、公知のものを使用できる。このような化合物としては、メラミン化合物、アミノ樹脂、シランカップリング剤などが代表として挙げられる。
The compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used. Typical examples of such compounds include melamine compounds, amino resins, and silane coupling agents.
アルコキシ基、エポキシ基いずれかを含む化合物の配合量は、接着剤組成物の全量に対して、通常、30質量%以下であり、組成物中の化合物の含有量が多すぎると、接着性が低下し、落下試験に対する耐衝撃性が悪化する場合がある。組成物中の化合物の含有量は、20質量%以下であることがより好ましい。一方、耐水性の点から、組成物中、化合物を2質量%以上含有することが好ましく、5質量%以上含有することがより好ましい。
The blending amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by mass or less with respect to the total amount of the adhesive composition, and if the content of the compound in the composition is too large, the adhesiveness becomes poor. It may be reduced and the impact resistance to the drop test may be deteriorated. The content of the compound in the composition is more preferably 20% by mass or less. On the other hand, from the viewpoint of water resistance, the composition preferably contains 2% by mass or more of the compound, and more preferably 5% by mass or more.
本発明で使用する接着剤組成物が活性エネルギー線硬化性の場合には、シランカップリング剤は、活性エネルギー線硬化性の化合物を使用することが好ましいが、活性エネルギー線硬化性でなくても同様の耐水性を付与することができる。
When the adhesive composition used in the present invention is active energy ray curable, it is preferable to use an active energy ray curable compound as the silane coupling agent, but even if it is not active energy ray curable. Similar water resistance can be imparted.
シランカップリング剤の具体例としては、活性エネルギー線硬化性の化合物としてビニルトリクロルシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2-(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシランなどが挙げられる。
Specific examples of the silane coupling agent include vinyltricrolsilane, vinyltrimethoxysilane, vinyltriethoxysilane, 2- (3,4 epoxycyclohexyl) ethyltrimethoxysilane, and 3-glycid as active energy ray-curable compounds. Xipropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxy Examples thereof include silane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, and 3-acryloxypropyltrimethoxysilane.
好ましくは、3-メタクリロキシプロピルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシランである。
Preferably, 3-methacryloxypropyltrimethoxysilane and 3-acryloxypropyltrimethoxysilane.
活性エネルギー線硬化性ではないシランカップリング剤の具体例としては、アミノ基を有するシランカップリング剤が好ましい。アミノ基を有するシランカップリング剤の具体例としては、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリイソプロポキシシラン、γ-アミノプロピルメチルジメトキシシラン、γ-アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリイソプロポキシシラン、γ-(2-(2-アミノエチル)アミノエチル)アミノプロピルトリメトキシシラン、γ-(6-アミノヘキシル)アミノプロピルトリメトキシシラン、3-(N-エチルアミノ)-2-メチルプロピルトリメトキシシラン、γ-ウレイドプロピルトリメトキシシラン、γ-ウレイドプロピルトリエトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、N-ベンジル-γ-アミノプロピルトリメトキシシラン、N-ビニルベンジル-γ-アミノプロピルトリエトキシシラン、N-シクロヘキシルアミノメチルトリエトキシシラン、N-シクロヘキシルアミノメチルジエトキシメチルシラン、N-フェニルアミノメチルトリメトキシシラン、(2-アミノエチル)アミノメチルトリメトキシシラン、N,N’-ビス[3-(トリメトキシシリル)プロピル]エチレンジアミンなどのアミノ基含有シラン類;N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンなどのケチミン型シラン類を挙げることができる。
As a specific example of a silane coupling agent that is not active energy ray curable, a silane coupling agent having an amino group is preferable. Specific examples of the silane coupling agent having an amino group include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-aminopropylmethyldimethoxysilane, and γ-amino. Propylmethyldiethoxysilane, γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane, γ- (2-aminoethyl) aminopropyltriethoxysilane, γ- (2-Aminoethyl) Aminopropylmethyldiethoxysilane, γ- (2-aminoethyl) aminopropyltriisopropoxysilane, γ- (2- (2-aminoethyl) aminoethyl) aminopropyltrimethoxysilane, γ- (6-Aminohexyl) Aminopropyltrimethoxysilane, 3- (N-ethylamino) -2-methylpropyltrimethoxysilane, γ-ureidopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, N-phenyl-γ -Aminopropyltrimethoxysilane, N-benzyl-γ-aminopropyltrimethoxysilane, N-vinylbenzyl-γ-aminopropyltriethoxysilane, N-cyclohexylaminomethyltriethoxysilane, N-cyclohexylaminomethyldiethoxymethylsilane , N-Phenylaminomethyltrimethoxysilane, (2-aminoethyl) aminomethyltrimethoxysilane, N, N'-bis [3- (trimethoxysilyl) propyl] ethylenediamine and other amino group-containing silanes; N-( Examples thereof include ketimine-type silanes such as 1,3-dimethylbutylidene) -3- (triethoxysilyl) -1-propaneamine.
アミノ基を有するシランカップリング剤は、1種のみを用いてもよく、複数種を組み合わせて用いても良い。これらのうち、良好な接着性を確保するためには、γ-アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンが好ましい。
As the silane coupling agent having an amino group, only one type may be used, or a plurality of types may be used in combination. Of these, in order to ensure good adhesion, γ-aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane , Γ- (2-Aminoethyl) Aminopropyltriethoxysilane, γ- (2-Aminoethyl) Aminopropylmethyldiethoxysilane, N- (1,3-dimethylbutylidene) -3- (Triethoxysilyl)- 1-Propylamine is preferred.
シランカップリング剤の配合量は、接着剤組成物の全量に対して、0.01~20質量%の範囲が好ましく、0.05~15質量%であることが好ましく、0.1~10質量%であることがさらに好ましい。20質量%を超える配合量の場合、接着剤組成物の保存安定性が悪化し、また0.1質量%未満の場合は接着耐水性の効果が十分発揮されないためである。
The blending amount of the silane coupling agent is preferably in the range of 0.01 to 20% by mass, preferably 0.05 to 15% by mass, and 0.1 to 10% by mass with respect to the total amount of the adhesive composition. % Is more preferable. This is because if the blending amount exceeds 20% by mass, the storage stability of the adhesive composition deteriorates, and if it is less than 0.1% by mass, the effect of adhesive water resistance is not sufficiently exhibited.
上記以外の活性エネルギー線硬化性ではないシランカップリング剤の具体例としては、3-ウレイドプロピルトリエトキシシラン、3-クロロプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3-イソシアネートプロピルトリエトキシシラン、イミダゾールシランなどが挙げられる。
Specific examples of non-active energy ray-curable silane coupling agents other than the above include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, and 3-mercaptopropyltrimethoxy. Examples thereof include silane, bis (triethoxysilylpropyl) tetrasulfide, 3-isocyanatepropyltriethoxysilane, and imidazole silane.
本発明で使用する接着剤組成物がビニルエーテル基を有する化合物を含有する場合、偏光子と接着剤層との接着耐水性が向上するため好ましい。かかる効果が得られる理由は明らかではないが、化合物が有するビニルエーテル基が偏光子と相互作用することにより、偏光子と接着剤層との接着力が高まることが理由の一つであると推測される。偏光子と接着剤層との接着耐水性をさらに高めるためには、化合物はビニルエーテル基を有するラジカル重合性化合物であることが好ましい。また、化合物の含有量は、接着剤組成物の全量に対して0.1~19質量%含有することが好ましい。
When the adhesive composition used in the present invention contains a compound having a vinyl ether group, it is preferable because the adhesive water resistance between the substituent and the adhesive layer is improved. The reason why such an effect is obtained is not clear, but it is presumed that one of the reasons is that the vinyl ether group of the compound interacts with the substituent to increase the adhesive force between the substituent and the adhesive layer. To. In order to further enhance the adhesive water resistance between the decoder and the adhesive layer, the compound is preferably a radically polymerizable compound having a vinyl ether group. The content of the compound is preferably 0.1 to 19% by mass with respect to the total amount of the adhesive composition.
本発明で使用する接着剤組成物には、ケト-エノール互変異性を生じる化合物を含有させることができる。例えば、架橋剤を含む接着剤組成物または架橋剤を配合して使用され得る接着剤組成物において、上記ケト-エノール互変異性を生じる化合物を含む態様を好ましく採用することができる。これにより、有機金属化合物配合後における接着剤組成物の過剰な粘度上昇やゲル化、ならびにミクロゲル物の生成を抑制し、該組成物のポットライフを延長する効果が実現され得る。
The adhesive composition used in the present invention can contain a compound that causes keto-enol tautomerism. For example, in an adhesive composition containing a cross-linking agent or an adhesive composition that can be used by blending a cross-linking agent, an embodiment containing the compound that causes the keto-enol tautomer can be preferably adopted. As a result, the effect of suppressing an excessive increase in viscosity and gelation of the adhesive composition after blending the organometallic compound and the formation of a microgel product, and extending the pot life of the composition can be realized.
上記ケト-エノール互変異性を生じる化合物としては、各種のβ-ジカルボニル化合物を用いることができる。具体例としては、アセチルアセトン、2,4-ヘキサンジオン、3,5―ヘプタンジオン、2-メチルヘキサン-3,5-ジオン、6-メチルヘプタン-2,4-ジオン、2,6-ジメチルヘプタン-3,5-ジオンなどのβ-ジケトン類;アセト酢酸メチル、アセト酢酸エチル、アセト酢酸イソプロピル、アセト酢酸tert-ブチルなどのアセト酢酸エステル類;プロピオニル酢酸エチル、プロピオニル酢酸エチル、プロピオニル酢酸イソプロピル、プロピオニル酢酸tert-ブチルなどのプロピオニル酢酸エステル類;イソブチリル酢酸エチル、イソブチリル酢酸エチル、イソブチリル酢酸イソプロピル、イソブチリル酢酸tert-ブチルなどのイソブチリル酢酸エステル類;マロン酸メチル、マロン酸エチルなどのマロン酸エステル類;などが挙げられる。なかでも好適な化合物として、アセチルアセトンおよびアセト酢酸エステル類が挙げられる。かかるケト-エノール互変異性を生じる化合物は、単独で使用してもよく、2種以上を組み合わせて使用してもよい。
Various β-dicarbonyl compounds can be used as the compound that causes the above-mentioned keto-enol telecommunication. Specific examples include acetylacetone, 2,4-hexanedione, 3,5-heptanedione, 2-methylhexane-3,5-dione, 6-methylheptane-2,4-dione, 2,6-dimethylheptane-. Β-Diketones such as 3,5-dione; acetate acetates such as methyl acetoacetate, ethyl acetoacetate, isopropyl acetoacetate, tert-butyl acetoacetate; ethyl propionyl acetate, ethyl propionyl acetate, isopropyl propionyl acetate, propionyl acetate Propionyl acetates such as tert-butyl; isobutyryl acetates such as ethyl isobutyryl acetate, ethyl isobutyryl acetate, isopropyl isobutyryl acetate, tert-butyl isobutyryl acetate; malonic acid esters such as methyl malonate and ethyl malonate; etc. Can be mentioned. Among them, suitable compounds include acetylacetone and acetoacetic ester. The compound that causes such keto-enol tautomerism may be used alone or in combination of two or more.
ケト-エノール互変異性を生じる化合物の使用量は、例えば有機金属化合物1質量部に対して0.05質量部~10質量部、好ましくは0.2質量部~3質量部(例えば0.3質量部~2質量部)とすることができる。上記化合物の使用量が有機金属化合物1質量部に対して0.05質量部未満であると、十分な使用効果が発揮され難くなる場合がある。一方、該化合物の使用量が有機金属化合物1質量部に対して10質量部を超えると、有機金属化合物に過剰に相互作用しすぎて目的とする耐水性を発現しにくくなる場合がある。
The amount of the compound that causes keto-enol tvariability is, for example, 0.05 parts by mass to 10 parts by mass, preferably 0.2 parts by mass to 3 parts by mass (for example, 0.3) with respect to 1 part by mass of the organic metal compound. It can be 2 parts by mass to 2 parts by mass). If the amount of the compound used is less than 0.05 parts by mass with respect to 1 part by mass of the organometallic compound, it may be difficult to exert a sufficient effect of use. On the other hand, if the amount of the compound used exceeds 10 parts by mass with respect to 1 part by mass of the organometallic compound, it may excessively interact with the organometallic compound and it may be difficult to develop the desired water resistance.
本発明の接着剤組成物には、ポリロタキサンを含有させることができる。上記ポリロタキサンは、環状分子と、該環状分子の開口部を貫通する直鎖状分子と、該直鎖状分子から該環状分子が脱離しないように該直鎖状分子の両端に配置される封鎖基と、を有する。環状分子は活性エネルギー線硬化性の官能基を有していることが好ましい。
The adhesive composition of the present invention can contain polyrotaxane. The polyrotaxane is a cyclic molecule, a linear molecule penetrating the opening of the cyclic molecule, and a seal placed at both ends of the linear molecule so that the cyclic molecule does not desorb from the linear molecule. Has a group and. The cyclic molecule preferably has an active energy ray-curable functional group.
環状分子としては、その開口部に直鎖状分子が串刺し状に包接され、直鎖状分子上で移動可能な分子であり、活性エネルギー線重合性基を有するものであれば特に限定されない。なお、本明細書において、「環状分子」の「環状」は、実質的に「環状」であることを意味する。すなわち、直鎖状分子上で移動可能であれば、環状分子は完全には閉環でなくてもよい。
The cyclic molecule is a molecule in which a linear molecule is skewered in its opening and can move on the linear molecule, and is not particularly limited as long as it has an active energy ray-polymerizable group. In addition, in this specification, "cyclic" of "cyclic molecule" means substantially "cyclic". That is, the cyclic molecule does not have to be completely ring-closed as long as it is mobile on the linear molecule.
環状分子の具体例としては、環状ポリエーテル、環状ポリエステル、環状ポリエーテルアミン、環状ポリアミンなどの環状ポリマー、および、α-シクロデキストリン、β-シクロデキストリン、γ-シクロデキストリンなどのシクロデキストリンが好ましく挙げられる。なかでも、比較的入手が容易であり、かつ、封鎖基の種類を多数選択できることから、α-シクロデキストリン、β-シクロデキストリン、γ-シクロデキストリンなどのシクロデキストリンが好ましい。環状分子は、ポリロタキサン中または接着剤中で2種以上混在していてもよい。
Specific examples of the cyclic molecule include cyclic polymers such as cyclic polyethers, cyclic polyesters, cyclic polyether amines and cyclic polyamines, and cyclodextrins such as α-cyclodextrin, β-cyclodextrin and γ-cyclodextrin. Be done. Among them, cyclodextrins such as α-cyclodextrin, β-cyclodextrin, and γ-cyclodextrin are preferable because they are relatively easy to obtain and a large number of types of blocking groups can be selected. Two or more kinds of cyclic molecules may be mixed in the polyrotaxane or in the adhesive.
本発明に用いられるポリロタキサンにおいて、上記環状分子は、活性エネルギー線重合性基を有する。これにより、ポリロタキサンと活性エネルギー線硬化性成分とが反応して、硬化後においても架橋点が可動である接着剤が得られ得る。環状分子が有する活性エネルギー線重合性基は、上記活性エネルギー線硬化性化合物と重合可能な基であればよく、例えば、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基などのラジカル重合性基が挙げられる。
In the polyrotaxane used in the present invention, the cyclic molecule has an active energy ray-polymerizable group. As a result, the polyrotaxane reacts with the active energy ray-curable component to obtain an adhesive whose cross-linking point is movable even after curing. The active energy ray-polymerizable group contained in the cyclic molecule may be a group that can be polymerized with the above-mentioned active energy ray-curable compound, and for example, a radical polymerizable group such as a (meth) acryloyl group or a (meth) acryloyloxy group may be used. Can be mentioned.
環状分子としてシクロデキストリンを使用する場合、活性エネルギー線重合性基は、好ましくはシクロデキストリンの水酸基に任意の適切なリンカーを介して導入される。ポリロタキサンが1分子中に有する活性エネルギー線重合性基の数は、好ましくは2個~1280個、より好ましくは50個~1000個、さらに好ましくは90個~900個である。
When cyclodextrin is used as the cyclic molecule, the active energy ray-polymerizable group is preferably introduced into the hydroxyl group of the cyclodextrin via any suitable linker. The number of active energy ray-polymerizable groups contained in one molecule of polyrotaxane is preferably 2 to 1280, more preferably 50 to 1000, and even more preferably 90 to 900.
環状分子には、疎水性修飾基が導入されていることが好ましい。疎水性修飾基の導入により、活性エネルギー線硬化性成分との相溶性が向上し得る。また、疎水性が付与されるので、偏光フィルムに用いられた場合に接着剤層と偏光子との界面への水の浸入を防止して、耐水性をより一層向上させ得る。疎水性修飾基としては、ポリエステル鎖、ポリアミド鎖、アルキル鎖、オキシアルキレン鎖、エーテル鎖などが挙げられる。具体例としては、WO2009/145073の[0027]~[0042]に記載の基が挙げられる。
It is preferable that a hydrophobic modifying group is introduced into the cyclic molecule. The introduction of the hydrophobic modifying group may improve the compatibility with the active energy ray-curable component. Further, since hydrophobicity is imparted, it is possible to prevent water from entering the interface between the adhesive layer and the polarizing element when used in a polarizing film, and further improve water resistance. Examples of the hydrophobic modifying group include polyester chains, polyamide chains, alkyl chains, oxyalkylene chains, ether chains and the like. Specific examples include the groups described in [0027] to [0042] of WO2009 / 145073.
ポリロタキサンを含有した樹脂組成物を接着剤として使用した偏光フィルムは、耐水性に優れる。偏光フィルムの耐水性が向上される理由は定かではないが、以下のように推測される。すなわち、ポリロタキサンの環状分子の可動性に起因して架橋点が移動し得ること(いわゆる、滑車効果)により硬化後の接着剤に柔軟性が付与され、偏光子の表面凹凸への密着性が増した結果、偏光子と接着剤層との界面への水の侵入が防止されたものと考えられる。さらに、ポリロタキサンが疎水性修飾基を有することにより接着剤に疎水性が付与されたことも偏光子と接着剤層との界面への水の侵入防止に寄与したと考えられる。ポリロタキサンの含有量は、樹脂組成物に対し、2質量%~50質量%であることが好ましい。
A polarizing film using a resin composition containing polyrotaxane as an adhesive has excellent water resistance. The reason why the water resistance of the polarizing film is improved is not clear, but it is presumed as follows. That is, the cross-linking point can move due to the mobility of the cyclic molecule of polyrotaxane (so-called gliding effect), which imparts flexibility to the cured adhesive and increases the adhesion of the substituent to the surface irregularities. As a result, it is considered that the intrusion of water into the interface between the polarizing element and the adhesive layer was prevented. Furthermore, it is considered that the fact that polyrotaxane has a hydrophobic modifying group to impart hydrophobicity to the adhesive also contributed to the prevention of water intrusion into the interface between the polarizing element and the adhesive layer. The content of polyrotaxane is preferably 2% by mass to 50% by mass with respect to the resin composition.
本発明においては、接着剤層形成のためにカチオン重合性接着剤組成物を使用してもよい。カチオン重合性接着剤組成物に使用されるカチオン重合性化合物としては、分子内にカチオン重合性官能基を1つ有する単官能カチオン重合性化合物と、分子内にカチオン重合性官能基を2つ以上有する多官能カチオン重合性化合物とに分類される。単官能カチオン重合性化合物は比較的液粘度が低いため、樹脂組成物に含有させることで樹脂組成物の液粘度を低下させることができる。また、単官能カチオン重合性化合物は各種機能を発現させる官能基を有している場合が多く、樹脂組成物に含有させることで樹脂組成物および/または樹脂組成物の硬化物に各種機能を発現させることができる。多官能カチオン重合性化合物は、樹脂組成物の硬化物を3次元架橋させることができるため樹脂組成物に含有させることが好ましい。単官能カチオン重合性化合物と多官能カチオン重合性化合物の比は、単官能カチオン重合性化合物100質量部に対して、多官能カチオン重合性化合物を10質量部から1000質量部の範囲で混合することが好ましい。カチオン重合性官能基としては、エポキシ基やオキセタニル基、ビニルエーテル基が挙げられる。エポキシ基を有する化合物としては、脂肪族エポキシ化合物、脂環式エポキシ化合物、芳香族エポキシ化合物が挙げられ、本発明のカチオン重合性接着剤組成物としては、硬化性や接着性に優れることから、脂環式エポキシ化合物を含有することが特に好ましい。脂環式エポキシ化合物としては、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレートのカプロラクトン変性物やトリメチルカプロラクトン変性物やバレロラクトン変性物などが挙げられ、具体的には、セロキサイド2021、セロキサイド2021A、セロキサイド2021P、セロキサイド2081、セロキサイド2083、セロキサイド2085(以上、ダイセル化学工業社製)、サイラキュアUVR-6105、サイラキュアUVR-6107、サイラキュア30、R-6110(以上、ダウ・ケミカル日本社製)などが挙げられる。オキセタニル基を有する化合物は、本発明のカチオン重合性接着剤組成物の硬化性を改善したり、該組成物の液粘度を低下させる効果があるため、含有させることが好ましい。オキセタニル基を有する化合物としては、3-エチル-3-ヒドロキシメチルオキセタン、1,4-ビス[(3-エチル-3-オキセタニル)メトキシメチル]ベンゼン、3-エチル-3-(フェノキシメチル)オキセタン、ジ[(3-エチル-3-オキセタニル)メチル]エーテル、3-エチル-3-(2-エチルヘキシロキシメチル)オキセタン、フェノールノボラックオキセタンなどが挙げられ、アロンオキセタンOXT-101、アロンオキセタンOXT-121、アロンオキセタンOXT-211、アロンオキセタンOXT-221、アロンオキセタンOXT-212(以上、東亞合成社製)などが市販されている。ビニルエーテル基を有する化合物は、本発明のカチオン重合性接着剤組成物の硬化性を改善したり、該組成物の液粘度を低下させる効果があるため、含有させることが好ましい。ビニルエーテル基を有する化合物としては、2-ヒドロキシエチルビニルエーテル、ジエチレングリコールモノビニルエーテル、4-ヒドロキシブチルビニルエーテル、ジエチレングリコールものビニルエーテル、トリエチレングリコールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、シクロヘキサンジメタノールモノビニルエーテル、トリシクロデカンビニルエーテル、シクロヘキシルビニルエーテル、メトキシエチルビニルエーテル、エトキシエチルビニルエーテル、ペンタエリスリトール型テトラビニルエーテルなどが挙げられる。
In the present invention, a cationically polymerizable adhesive composition may be used for forming the adhesive layer. The cationically polymerizable compound used in the cationically polymerizable adhesive composition includes a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule and two or more cationically polymerizable functional groups in the molecule. It is classified as a polyfunctional cationically polymerizable compound having. Since the monofunctional cationically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be lowered by containing the monofunctional cationically polymerizable compound in the resin composition. In addition, monofunctional cationically polymerizable compounds often have functional groups that express various functions, and by containing them in the resin composition, various functions are expressed in the resin composition and / or the cured product of the resin composition. Can be made to. The polyfunctional cationically polymerizable compound is preferably contained in the resin composition because the cured product of the resin composition can be three-dimensionally crosslinked. The ratio of the monofunctional cationically polymerizable compound to the polyfunctional cationically polymerizable compound is such that the polyfunctional cationically polymerizable compound is mixed in the range of 10 parts by mass to 1000 parts by mass with respect to 100 parts by mass of the monofunctional cationically polymerizable compound. Is preferable. Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group. Examples of the compound having an epoxy group include an aliphatic epoxy compound, an alicyclic epoxy compound, and an aromatic epoxy compound, and the cationically polymerizable adhesive composition of the present invention is excellent in curability and adhesiveness. It is particularly preferable to contain an alicyclic epoxy compound. Examples of the alicyclic epoxy compound include caprolactone-modified and trimethylcaprolactone-modified products of 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate. And valerolactone modified products, and specific examples thereof include seroxide 2021, seroxide 2021A, seroxide 2021P, seroxide 2081, seroxside 2083, seroxide 2085 (all manufactured by Dycel Chemical Industries, Ltd.), silacure UVR-6105, and silacure UVR-. 6107, Caprolactone 30, R-6110 (all manufactured by Dow Chemical Japan Co., Ltd.) and the like can be mentioned. A compound having an oxetanyl group is preferably contained because it has the effect of improving the curability of the cationically polymerizable adhesive composition of the present invention and lowering the liquid viscosity of the composition. Examples of the compound having an oxetane group include 3-ethyl-3-hydroxymethyloxetane, 1,4-bis [(3-ethyl-3-oxetanyl) methoxymethyl] benzene, 3-ethyl-3- (phenoxymethyl) oxetane, and the like. Di [(3-ethyl-3-oxetanyl) methyl] ether, 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane, phenol novolac oxetane, etc. are mentioned, including Aron Oxetane OXT-101 and Aron Oxetane OXT-121. , Aron Oxetane OXT-221, Aron Oxetane OXT-221, Aron Oxetane OXT-212 (all manufactured by Toa Synthetic Co., Ltd.) and the like are commercially available. A compound having a vinyl ether group is preferably contained because it has the effect of improving the curability of the cationically polymerizable adhesive composition of the present invention and lowering the liquid viscosity of the composition. Examples of the compound having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, vinyl ether of diethylene glycol, triethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, cyclohexanedimethanol monovinyl ether, and tricyclodecanevinyl ether. , Cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, pentaerythritol type tetravinyl ether and the like.
カチオン重合性接着剤組成物は、硬化性成分として以上説明したエポキシ基を有する化合物、オキセタニル基を有する化合物、ビニルエーテル基を有する化合物から選ばれる少なくとも1つの化合物を含有し、これらはいずれもカチオン重合により硬化するものであることから、光カチオン重合開始剤が配合される。この光カチオン重合開始剤は、可視光線、紫外線、X線、電子線などの活性エネルギー線の照射によって、カチオン種またはルイス酸を発生し、エポキシ基やオキセタニル基の重合反応を開始する。光カチオン重合開始剤としては光酸発生剤と光塩基発生剤を使用することができ、後述の光酸発生剤が好適に使用される。また本発明で使用する接着剤組成物を可視光線硬化性で用いる場合には、特に380nm以上の光に対して高感度な光カチオン重合開始剤を用いることが好ましいが、光カチオン重合開始剤は一般に、300nm付近またはそれより短い波長域に極大吸収を示す化合物であるため、それより長い波長域、具体的には380nmより長い波長の光に極大吸収を示す光増感剤を配合することで、この付近の波長の光に感応し、光カチオン重合開始剤からのカチオン種または酸の発生を促進させることができる。光増感剤としては、例えば、アントラセン化合物、ピレン化合物、カルボニル化合物、有機硫黄化合物、過硫化物、レドックス系化合物、アゾおよびジアゾ化合物、ハロゲン化合物、光還元性色素などが挙げられ、これらは、2種類以上を混合して使用してもよい。特にアントラセン化合物は、光増感効果に優れるため好ましく、具体的にはアントラキュアUVS-1331、アントラキュアUVS-1221(川崎化成社製)が挙げられる。光増感剤の含有量は、0.1質量%~5質量%であることが好ましく、0.5質量%~3質量%であることがより好ましい。
The cationically polymerizable adhesive composition contains at least one compound selected from the compound having an epoxy group, the compound having an oxetanyl group, and the compound having a vinyl ether group described above as a curable component, all of which are cationically polymerized. Since it is cured by a photocationic polymerization initiator, a photocationic polymerization initiator is blended. This photocationic polymerization initiator generates a cationic species or Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, and initiates a polymerization reaction of an epoxy group or an oxetanyl group. As the photocationic polymerization initiator, a photoacid generator and a photobase generator can be used, and the photoacid generator described later is preferably used. Further, when the adhesive composition used in the present invention is used with visible light curability, it is particularly preferable to use a photocationic polymerization initiator having high sensitivity to light of 380 nm or more, but the photocationic polymerization initiator is In general, since it is a compound that exhibits maximum absorption in a wavelength range around 300 nm or shorter, it is possible to add a light sensitizer that exhibits maximum absorption to light in a longer wavelength range, specifically, a wavelength longer than 380 nm. , Sensitive to light of wavelengths near this, can accelerate the generation of cation species or acids from the photocationic polymerization initiator. Examples of the photosensitizer include anthracene compounds, pyrene compounds, carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, photoreducing dyes and the like. Two or more types may be mixed and used. In particular, anthracene compounds are preferable because they have an excellent photosensitizing effect, and specific examples thereof include Anthracene UVS-1331 and Anthracene UVS-1221 (manufactured by Kawasaki Kasei Co., Ltd.). The content of the photosensitizer is preferably 0.1% by mass to 5% by mass, more preferably 0.5% by mass to 3% by mass.
<易接着組成物>
偏光子と隣接層との間の接着性をさらに向上させるために、本発明では偏光子の貼合面(隣接層との貼合面)に易接着組成物を塗工してもよい。かかる易接着組成物は、前記一般式(3)で表される化合物を含有することが好ましい。前記一般式(3)で表されるホウ素含有化合物を含有する易接着組成物を偏光子の貼合面に塗工することにより、特に偏光フィルムの耐水接着性が向上するため好ましい。かかる効果が発現する理由は明らかではないが、以下の理由が推定可能である。 <Easy-adhesive composition>
In order to further improve the adhesiveness between the polarizing element and the adjacent layer, in the present invention, the easy-adhesion composition may be applied to the bonding surface of the polarizing element (bonding surface with the adjacent layer). The easy-adhesive composition preferably contains the compound represented by the general formula (3). It is preferable to apply the easy-adhesion composition containing the boron-containing compound represented by the general formula (3) to the bonded surface of the polarizing element because the water resistance of the polarizing film is particularly improved. The reason why such an effect is exhibited is not clear, but the following reasons can be presumed.
偏光子と隣接層との間の接着性をさらに向上させるために、本発明では偏光子の貼合面(隣接層との貼合面)に易接着組成物を塗工してもよい。かかる易接着組成物は、前記一般式(3)で表される化合物を含有することが好ましい。前記一般式(3)で表されるホウ素含有化合物を含有する易接着組成物を偏光子の貼合面に塗工することにより、特に偏光フィルムの耐水接着性が向上するため好ましい。かかる効果が発現する理由は明らかではないが、以下の理由が推定可能である。 <Easy-adhesive composition>
In order to further improve the adhesiveness between the polarizing element and the adjacent layer, in the present invention, the easy-adhesion composition may be applied to the bonding surface of the polarizing element (bonding surface with the adjacent layer). The easy-adhesive composition preferably contains the compound represented by the general formula (3). It is preferable to apply the easy-adhesion composition containing the boron-containing compound represented by the general formula (3) to the bonded surface of the polarizing element because the water resistance of the polarizing film is particularly improved. The reason why such an effect is exhibited is not clear, but the following reasons can be presumed.
易接着組成物中、前記式(3)に記載のホウ素含有化合物は、偏光子が備えるヒドロキシル基などの官能基と反応することができる。これにより、偏光子と例えば接着剤層との接着性を向上することが可能となり、結果として偏光フィルムの耐水接着性を向上する効果を奏する。本発明においては、偏光子の隣接層側の全面に易接着組成物を塗工することにより易接着層を形成してもよく、少なくとも一部の面に易接着組成物を塗工することにより易接着層を形成してもよい。
In the easy-adhesion composition, the boron-containing compound represented by the above formula (3) can react with a functional group such as a hydroxyl group included in the substituent. This makes it possible to improve the adhesiveness between the polarizing element and, for example, the adhesive layer, and as a result, has the effect of improving the water resistance of the polarizing film. In the present invention, the easy-adhesive layer may be formed by applying the easy-adhesive composition to the entire surface on the adjacent layer side of the polarizing element, or by applying the easy-adhesive composition to at least a part of the surface. An easy-adhesion layer may be formed.
前記一般式(3)で表される化合物の中でも、前記一般式(3’)で表される化合物が好ましく、さらに前記化合物(3a)~(3d)が好ましい。
Among the compounds represented by the general formula (3), the compounds represented by the general formula (3') are preferable, and the compounds (3a) to (3d) are more preferable.
易接着組成物中、一般式(3)で表される化合物の含有量が少なすぎると、易接着層表面に存在する一般式(3)で表される化合物の割合が低下し、易接着効果が低くなる場合がある。したがって、易接着組成物中、一般式(3)で表される化合物の含有量は、0.01質量%以上であることが好ましく、0.05質量%以上であることがより好ましく、0.1質量%以上であることがさらに好ましい。
If the content of the compound represented by the general formula (3) is too small in the easy-adhesion composition, the proportion of the compound represented by the general formula (3) present on the surface of the easy-adhesion layer decreases, and the easy-adhesion effect is achieved. May be low. Therefore, the content of the compound represented by the general formula (3) in the easy-adhesion composition is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and 0. It is more preferably 1% by mass or more.
前記一般式(3)に記載の化合物、および前記一般式(3)に記載の化合物に加え、本発明では易接着組成物中に溶媒を含んでもよい。易接着組成物が含んでもよい溶媒としては、一般式(3)で表される化合物を安定化して、溶解または分散し得るものが好ましい。かかる溶媒は、有機溶媒、水、またはこれらの混合溶媒を用いることができる。前記溶媒としては、例えば酢酸エチル、酢酸ブチル、酢酸2-ヒドロキシエチル等のエステル類;メチルエチルケトン、アセトン、シクロヘキサノン、メチルイソブチルケトン、ジエチルケトン、メチル-n-プロピルケトン、アセチルアセトン等のケトン類;テトラヒドロフラン(THF)、ジオキサン等の環状エーテル類;n-ヘキサン、シクロヘキサン等の脂肪族または脂環族炭化水素類;トルエン、キシレン等の芳香族炭化水素類;メタノール、エタノール、n-プロパノール、イソプロパノール、シクロヘキサノール等の脂肪族または脂環族アルコール類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル等のグリコールエーテル類;ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート等のグリコールエーテルアセテート類;等から選択される。
In addition to the compound described in the general formula (3) and the compound described in the general formula (3), in the present invention, a solvent may be contained in the easy-adhesion composition. As the solvent that may be contained in the easy-adhesion composition, a solvent capable of stabilizing the compound represented by the general formula (3) and dissolving or dispersing it is preferable. As such a solvent, an organic solvent, water, or a mixed solvent thereof can be used. Examples of the solvent include esters such as ethyl acetate, butyl acetate and 2-hydroxyethyl acetate; ketones such as methyl ethyl ketone, acetone, cyclohexanone, methyl isobutyl ketone, diethyl ketone, methyl-n-propyl ketone and acetyl acetone; tetrahydrofuran ( Cyclic ethers such as THF), dioxane; aliphatic or alicyclic hydrocarbons such as n-hexane and cyclohexane; aromatic hydrocarbons such as toluene and xylene; methanol, ethanol, n-propanol, isopropanol and cyclohexanol. Lipid or alicyclic alcohols such as; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether; glycol ether acetates such as diethylene glycol monomethyl ether acetate and diethylene glycol monoethyl ether acetate; etc. Is selected from.
さらに本発明において易接着組成物を使用する場合、他の添加剤、例えば粘着付与剤、紫外線吸収剤、酸化防止剤、耐熱安定剤などの安定剤などを含有してもよい。
Further, when the easy-adhesion composition is used in the present invention, it may contain other additives such as a tackifier, an ultraviolet absorber, an antioxidant, a stabilizer such as a heat-resistant stabilizer, and the like.
<樹脂フィルム>
本発明に係る偏光フィルムは、ヨウ素系偏光子の隣接層側の面に積層された樹脂フィルムを備えるものであってもよい。なお、接着剤層を介して、透湿度が80g/(m2・24h)以上である樹脂フィルムがヨウ素系偏光子に積層された従来の偏光フィルムでは、ヨウ素系偏光子から該樹脂フィルムにヨウ素抜けが発生し、その結果、加湿信頼性が悪化する傾向があったが、本発明に係る偏光フィルムでは加湿信頼性が向上する。本発明において透湿度が80g/(m2・24h)以上である樹脂フィルムとしては、特定の透明保護フィルムまたは位相差フィルムなどが挙げられる。 <Resin film>
The polarizing film according to the present invention may include a resin film laminated on the surface of the iodine-based polarizing element on the adjacent layer side. In the conventional polarizing film in which a resin film having a moisture permeability of 80 g / ( m 2.24 h) or more is laminated on an iodine-based polarizing element via an adhesive layer, iodine is added to the resin film from the iodine-based polarizing element. Moisture reliability tends to deteriorate as a result of omission, but the polarizing film according to the present invention improves humidification reliability. Examples of the resin film having a moisture permeability of 80 g / ( m 2.24 h) or more in the present invention include a specific transparent protective film or a retardation film.
本発明に係る偏光フィルムは、ヨウ素系偏光子の隣接層側の面に積層された樹脂フィルムを備えるものであってもよい。なお、接着剤層を介して、透湿度が80g/(m2・24h)以上である樹脂フィルムがヨウ素系偏光子に積層された従来の偏光フィルムでは、ヨウ素系偏光子から該樹脂フィルムにヨウ素抜けが発生し、その結果、加湿信頼性が悪化する傾向があったが、本発明に係る偏光フィルムでは加湿信頼性が向上する。本発明において透湿度が80g/(m2・24h)以上である樹脂フィルムとしては、特定の透明保護フィルムまたは位相差フィルムなどが挙げられる。 <Resin film>
The polarizing film according to the present invention may include a resin film laminated on the surface of the iodine-based polarizing element on the adjacent layer side. In the conventional polarizing film in which a resin film having a moisture permeability of 80 g / ( m 2.24 h) or more is laminated on an iodine-based polarizing element via an adhesive layer, iodine is added to the resin film from the iodine-based polarizing element. Moisture reliability tends to deteriorate as a result of omission, but the polarizing film according to the present invention improves humidification reliability. Examples of the resin film having a moisture permeability of 80 g / ( m 2.24 h) or more in the present invention include a specific transparent protective film or a retardation film.
透湿度が80g/(m2・24h)以上である透明保護フィルムとしては、例えばTACフィルム(透湿度1250g/(m2・24h))、ハードコート付きTACフィルム(透湿度420g/(m2・24h))、ポリカーボネートフィルム(透湿度90g/(m2・24h))などが挙げられる。
Examples of the transparent protective film having a moisture permeability of 80 g / ( m 2.24 h) or more include a TAC film (moisture permeability 1250 g / ( m 2.24 h)) and a TAC film with a hard coat (moisture permeability 420 g / ( m 2.24 h)). 24h)), polycarbonate film (moisture permeability 90g / (m 2.24h )) and the like can be mentioned.
透湿度が80g/(m2・24h)以上である位相差フィルムとしては、例えばポリカーボネート樹脂系位相差フィルム(透湿度90g/(m2・24h))、液晶固化層を含む位相差フィルム(透湿度500g/(m2・24h))、などが挙げられる。
Examples of the retardation film having a moisture permeability of 80 g / (m 2.24h ) or more include a polycarbonate resin-based retardation film (moisture permeability 90 g / (m 2.24h )) and a retardation film containing a liquid crystal solidifying layer (transparency). Humidity 500 g / ( m 2.24 h)), and the like.
以下に、本発明に係る偏光フィルムの製造方法の一例について説明する。
Hereinafter, an example of a method for manufacturing a polarizing film according to the present invention will be described.
本発明に係る偏光フィルムは例えば下記製造方法により製造することができる。
ヨウ素系偏光子と、前記ヨウ素系偏光子の少なくとも片面に隣接層とを備える偏光フィルムの製造方法であって、前記隣接層が、前記ヨウ素系偏光子に直接接する接着剤層と、前記接着剤層の上にバリア層を備えるものであり、前記隣接層と水とのHSP値距離が26以上であり、前記ヨウ素系偏光子の少なくとも片面に前記接着剤層の原料となる接着剤組成物を塗工する塗工工程と、バリア層となる樹脂層とセパレータとの積層体であるセパレータフィルム付きバリア層のバリア層面と、前記ヨウ素系偏光子の前記接着剤組成物の塗工面とを貼り合わせる貼合行程と、前記セパレータフィルム付きバリア層のセパレータを剥離して、バリア層付き偏光子を形成する形成行程、とを含む偏光フィルムの製造方法。 The polarizing film according to the present invention can be manufactured, for example, by the following manufacturing method.
A method for producing a polarizing film including an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element, wherein the adjacent layer is in direct contact with the iodine-based polarizing element, and the adhesive. A barrier layer is provided on the layer, the HSP value distance between the adjacent layer and water is 26 or more, and an adhesive composition as a raw material for the adhesive layer is provided on at least one surface of the iodine-based polarizing element. The coating process for coating, the barrier layer surface of the barrier layer with a separator film, which is a laminate of the resin layer to be the barrier layer and the separator, and the coated surface of the adhesive composition of the iodine-based polarizing element are bonded together. A method for producing a polarizing film, which comprises a bonding process and a forming process of peeling off the separator of the barrier layer with a separator film to form a polarizing element with a barrier layer.
ヨウ素系偏光子と、前記ヨウ素系偏光子の少なくとも片面に隣接層とを備える偏光フィルムの製造方法であって、前記隣接層が、前記ヨウ素系偏光子に直接接する接着剤層と、前記接着剤層の上にバリア層を備えるものであり、前記隣接層と水とのHSP値距離が26以上であり、前記ヨウ素系偏光子の少なくとも片面に前記接着剤層の原料となる接着剤組成物を塗工する塗工工程と、バリア層となる樹脂層とセパレータとの積層体であるセパレータフィルム付きバリア層のバリア層面と、前記ヨウ素系偏光子の前記接着剤組成物の塗工面とを貼り合わせる貼合行程と、前記セパレータフィルム付きバリア層のセパレータを剥離して、バリア層付き偏光子を形成する形成行程、とを含む偏光フィルムの製造方法。 The polarizing film according to the present invention can be manufactured, for example, by the following manufacturing method.
A method for producing a polarizing film including an iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element, wherein the adjacent layer is in direct contact with the iodine-based polarizing element, and the adhesive. A barrier layer is provided on the layer, the HSP value distance between the adjacent layer and water is 26 or more, and an adhesive composition as a raw material for the adhesive layer is provided on at least one surface of the iodine-based polarizing element. The coating process for coating, the barrier layer surface of the barrier layer with a separator film, which is a laminate of the resin layer to be the barrier layer and the separator, and the coated surface of the adhesive composition of the iodine-based polarizing element are bonded together. A method for producing a polarizing film, which comprises a bonding process and a forming process of peeling off the separator of the barrier layer with a separator film to form a polarizing element with a barrier layer.
なお、本発明に係る偏光フィルムでは、偏光子と隣接層との間の接着性をさらに向上させるために、本発明では偏光子の貼合面(隣接層との貼合面)に易接着組成物を塗工してもよい。この場合は、ヨウ素系偏光子の少なくとも片面に前記接着剤層の原料となる接着剤組成物を塗工する塗工工程(これを「接着剤組成物塗工工程」とする)の前に、偏光子の貼合面(隣接層との貼合面)に易接着組成物を塗工する易接着組成物塗工工程を設けてもよい。
In addition, in the polarizing film according to the present invention, in order to further improve the adhesiveness between the polarizing element and the adjacent layer, in the present invention, the easy-adhesion composition is applied to the bonding surface of the polarizing element (bonding surface with the adjacent layer). You may paint things. In this case, before the coating step of applying the adhesive composition which is the raw material of the adhesive layer to at least one surface of the iodine-based polarizing element (this is referred to as "adhesive composition coating step"), An easy-adhesive composition coating step may be provided in which the easy-adhesive composition is applied to the bonded surface of the polarizing element (bonded surface with the adjacent layer).
<塗工工程>
偏光子の貼合面に接着剤組成物、あるいは易接着組成物および接着剤組成物を塗工する方法としては、組成物の粘度や目的とする厚みによって適宜選択されるが、ヨウ素系偏光子表面の異物除去や、塗工性の観点から、後計量塗工方式を用いることが好ましい。後計量塗工方式の具体例としては、グラビアロール塗工方式、フォワードロール塗工方式、エアナイフ塗工方式、ロッド/バー塗工方式などが挙げられる。これらの中でも、透明保護フィルム表面の異物除去や、塗工性の観点から、特にグラビアロール塗工方式が好ましい。 <Coating process>
The method for applying the adhesive composition, the easy-adhesive composition, and the adhesive composition to the bonded surface of the polarizing element is appropriately selected depending on the viscosity of the composition and the desired thickness, but is an iodine-based polarizing element. From the viewpoint of removing foreign matter on the surface and coatability, it is preferable to use the post-weighing coating method. Specific examples of the post-weighing coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod / bar coating method. Among these, the gravure roll coating method is particularly preferable from the viewpoint of removing foreign substances on the surface of the transparent protective film and coating property.
偏光子の貼合面に接着剤組成物、あるいは易接着組成物および接着剤組成物を塗工する方法としては、組成物の粘度や目的とする厚みによって適宜選択されるが、ヨウ素系偏光子表面の異物除去や、塗工性の観点から、後計量塗工方式を用いることが好ましい。後計量塗工方式の具体例としては、グラビアロール塗工方式、フォワードロール塗工方式、エアナイフ塗工方式、ロッド/バー塗工方式などが挙げられる。これらの中でも、透明保護フィルム表面の異物除去や、塗工性の観点から、特にグラビアロール塗工方式が好ましい。 <Coating process>
The method for applying the adhesive composition, the easy-adhesive composition, and the adhesive composition to the bonded surface of the polarizing element is appropriately selected depending on the viscosity of the composition and the desired thickness, but is an iodine-based polarizing element. From the viewpoint of removing foreign matter on the surface and coatability, it is preferable to use the post-weighing coating method. Specific examples of the post-weighing coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod / bar coating method. Among these, the gravure roll coating method is particularly preferable from the viewpoint of removing foreign substances on the surface of the transparent protective film and coating property.
前記塗工工程の前に、偏光子の接着剤組成物の塗工面に易接着組成物を塗工してもよい。偏光子の貼合面に易接着組成物を塗工する方法としては、前記塗工工程と同様の効果を奏することから、後計量塗工方式を用いることが好ましい。
Before the coating step, the easy-adhesive composition may be applied to the coated surface of the binder composition of the polarizing element. As a method of applying the easy-adhesion composition to the bonded surface of the polarizing element, it is preferable to use a post-measurement coating method because it has the same effect as the above-mentioned coating process.
グラビアロール塗工方式において、グラビアロールの表面には、種々のパターンを形成可能であり、例えば、ハニカムメッシュパターン、台形パターン、格子パターン、ピラミッドパターンまたは斜線パターンなどが形成可能である。最終的に得られる偏光フィルムの外観欠点の発生を効果的に防止するためには、前記グラビアロールの表面に形成されたパターンがハニカムメッシュパターンであることが好ましい。ハニカムメッシュパターンの場合、易接着組成物塗工後の塗工面の面精度を高めるために、セル容積は1~5cm3/m2であることが好ましく、2~3cm3/m2であることが好ましい。同様に、易接着組成物塗工後の塗工面の面精度を高めるために、ロール1inchあたりのセル線数は200~3000線/inchであることが好ましい。また、偏光子の進行速度に対する、前記グラビアロールの回転速度比が、100~300%であることが好ましい。
In the gravure roll coating method, various patterns can be formed on the surface of the gravure roll, for example, a honeycomb mesh pattern, a trapezoidal pattern, a lattice pattern, a pyramid pattern, a diagonal line pattern, or the like can be formed. In order to effectively prevent the occurrence of appearance defects of the finally obtained polarizing film, it is preferable that the pattern formed on the surface of the gravure roll is a honeycomb mesh pattern. In the case of the honeycomb mesh pattern, the cell volume is preferably 1 to 5 cm 3 / m 2 and 2 to 3 cm 3 / m 2 in order to improve the surface accuracy of the coated surface after the easy-adhesive composition is applied. Is preferable. Similarly, in order to improve the surface accuracy of the coated surface after coating the easy-adhesive composition, the number of cell lines per roll 1 inch is preferably 200 to 3000 lines / inch. Further, it is preferable that the rotation speed ratio of the gravure roll to the traveling speed of the polarizing element is 100 to 300%.
<貼合工程>
上記のように塗工した接着剤組成物を介して、偏光子とバリア層形成用樹脂フィルムとを貼り合わせる。偏光子とバリア層形成用樹脂フィルムの貼り合わせは、ロールラミネーターなどにより行うことができる。 <Lasting process>
The polarizing element and the resin film for forming the barrier layer are bonded to each other via the adhesive composition coated as described above. The polarizing element and the resin film for forming the barrier layer can be bonded by a roll laminator or the like.
上記のように塗工した接着剤組成物を介して、偏光子とバリア層形成用樹脂フィルムとを貼り合わせる。偏光子とバリア層形成用樹脂フィルムの貼り合わせは、ロールラミネーターなどにより行うことができる。 <Lasting process>
The polarizing element and the resin film for forming the barrier layer are bonded to each other via the adhesive composition coated as described above. The polarizing element and the resin film for forming the barrier layer can be bonded by a roll laminator or the like.
<形成工程>
セパレータ付きバリア層はキャスト成形あるいは押出成形により成形されることが好ましい。キャスト成形ではバリア層となる樹脂を任意の溶剤に溶解した溶液をセパレータに塗布し、溶剤を乾燥させることでセパレータ付きバリア層を得ることができる。押出成形ではバリア層となる樹脂とセパレータとなる樹脂の共押出によりセパレータ付きバリア層を得ることができる。 <Formation process>
The barrier layer with a separator is preferably molded by cast molding or extrusion molding. In cast molding, a barrier layer with a separator can be obtained by applying a solution in which a resin to be a barrier layer is dissolved in an arbitrary solvent to a separator and drying the solvent. In extrusion molding, a barrier layer with a separator can be obtained by coextrusion of a resin to be a barrier layer and a resin to be a separator.
セパレータ付きバリア層はキャスト成形あるいは押出成形により成形されることが好ましい。キャスト成形ではバリア層となる樹脂を任意の溶剤に溶解した溶液をセパレータに塗布し、溶剤を乾燥させることでセパレータ付きバリア層を得ることができる。押出成形ではバリア層となる樹脂とセパレータとなる樹脂の共押出によりセパレータ付きバリア層を得ることができる。 <Formation process>
The barrier layer with a separator is preferably molded by cast molding or extrusion molding. In cast molding, a barrier layer with a separator can be obtained by applying a solution in which a resin to be a barrier layer is dissolved in an arbitrary solvent to a separator and drying the solvent. In extrusion molding, a barrier layer with a separator can be obtained by coextrusion of a resin to be a barrier layer and a resin to be a separator.
キャスト成形によりバリア層を形成する場合、溶液を塗布する際のバーコーターの番手または番線と呼ばれるワイヤー太さ、さらには塗布する溶液の固形分濃度を適宜調整することにより、任意の厚みを有するバリア層を形成することができる。
When forming a barrier layer by cast molding, a barrier having an arbitrary thickness is obtained by appropriately adjusting the wire thickness called the bar coater count or wire when applying the solution, and further, by appropriately adjusting the solid content concentration of the solution to be applied. Layers can be formed.
接着剤層を介して、偏光子とバリア層との積層体を製造後、さらに必要に応じて接着剤組成物をバリア層に塗工する第2塗工工程、続いて前記接着剤組成物の塗工面に透明保護フィルムや位相差フィルムなどの樹脂フィルムを貼り合わせる第2貼合工程、さらに活性エネルギー線を照射し、前記接着剤組成物の硬化物である接着剤層を介して、隣接層付ヨウ素系偏光子と樹脂フィルムとを接着させる接着工程を実施してもよい。
A second coating step of producing a laminate of a polarizing element and a barrier layer via an adhesive layer, and then applying an adhesive composition to the barrier layer as needed, followed by the adhesive composition. In the second bonding step of bonding a resin film such as a transparent protective film or a retardation film to the coated surface, an active energy ray is irradiated, and an adjacent layer is interposed via an adhesive layer which is a cured product of the adhesive composition. An adhesive step of adhering the iodine-based polarizing element and the resin film may be carried out.
<接着工程>
偏光子と透明保護フィルムとを貼り合わせた後に、活性エネルギー線(電子線、紫外線、可視光線など)を照射し、接着剤組成物、あるいは接着剤組成物および易接着組成物を硬化して接着剤層を形成する。活性エネルギー線(電子線、紫外線、可視光線など)の照射方向は、任意の適切な方向から照射することができる。好ましくは、透明保護フィルム側から照射する。偏光子側から照射すると、偏光子が活性エネルギー線(電子線、紫外線、可視光線など)によって劣化するおそれがある。 <Adhesion process>
After the polarizing element and the transparent protective film are bonded together, they are irradiated with active energy rays (electron beam, ultraviolet rays, visible light, etc.) to cure and bond the adhesive composition, or the adhesive composition and the easy-adhesive composition. Form a layer of agent. The irradiation direction of the active energy ray (electron beam, ultraviolet ray, visible light, etc.) can be any appropriate direction. It is preferable to irradiate from the transparent protective film side. When irradiated from the splitter side, the substituent may be deteriorated by active energy rays (electron beam, ultraviolet rays, visible light, etc.).
偏光子と透明保護フィルムとを貼り合わせた後に、活性エネルギー線(電子線、紫外線、可視光線など)を照射し、接着剤組成物、あるいは接着剤組成物および易接着組成物を硬化して接着剤層を形成する。活性エネルギー線(電子線、紫外線、可視光線など)の照射方向は、任意の適切な方向から照射することができる。好ましくは、透明保護フィルム側から照射する。偏光子側から照射すると、偏光子が活性エネルギー線(電子線、紫外線、可視光線など)によって劣化するおそれがある。 <Adhesion process>
After the polarizing element and the transparent protective film are bonded together, they are irradiated with active energy rays (electron beam, ultraviolet rays, visible light, etc.) to cure and bond the adhesive composition, or the adhesive composition and the easy-adhesive composition. Form a layer of agent. The irradiation direction of the active energy ray (electron beam, ultraviolet ray, visible light, etc.) can be any appropriate direction. It is preferable to irradiate from the transparent protective film side. When irradiated from the splitter side, the substituent may be deteriorated by active energy rays (electron beam, ultraviolet rays, visible light, etc.).
電子線を照射する場合の照射条件は、上記接着剤組成物を硬化しうる条件であれば、任意の適切な条件を採用できる。例えば、電子線照射は、加速電圧が好ましくは5kV~300kVであり、さらに好ましくは10kV~250kVである。加速電圧が5kV未満の場合、電子線が接着剤まで届かず硬化不足となるおそれがあり、加速電圧が300kVを超えると、試料を通る浸透力が強すぎて、透明保護フィルムや偏光子にダメージを与えるおそれがある。照射線量としては、5~100kGy、さらに好ましくは10~75kGyである。照射線量が5kGy未満の場合は、接着剤が硬化不足となり、100kGyを超えると、透明保護フィルムや偏光子にダメージを与え、機械的強度の低下や黄変を生じ、所定の光学特性を得ることができない。
As the irradiation conditions when irradiating the electron beam, any appropriate conditions can be adopted as long as the above-mentioned adhesive composition can be cured. For example, in electron beam irradiation, the acceleration voltage is preferably 5 kV to 300 kV, and more preferably 10 kV to 250 kV. If the acceleration voltage is less than 5 kV, the electron beam may not reach the adhesive and the curing may be insufficient. If the acceleration voltage exceeds 300 kV, the penetrating power through the sample is too strong and damages the transparent protective film and the polarizing element. May be given. The irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy. When the irradiation dose is less than 5 kGy, the adhesive is insufficiently cured, and when it exceeds 100 kGy, the transparent protective film and the polarizing element are damaged, the mechanical strength is lowered and yellowing occurs, and the predetermined optical characteristics are obtained. I can't.
電子線照射は、通常、不活性ガス中で照射を行うが、必要であれば大気中や酸素を少し導入した条件で行ってもよい。透明保護フィルムの材料によるが、酸素を適宜導入することによって、最初に電子線があたる透明保護フィルム面にあえて酸素阻害を生じさせ、透明保護フィルムへのダメージを防ぐことができ、接着剤にのみ効率的に電子線を照射させることができる。
Electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under conditions where a small amount of oxygen is introduced. Although it depends on the material of the transparent protective film, by appropriately introducing oxygen, oxygen inhibition can be caused on the surface of the transparent protective film to which the electron beam first hits, and damage to the transparent protective film can be prevented, only for the adhesive. It is possible to efficiently irradiate the electron beam.
前記偏光フィルムの製造方法では、活性エネルギー線として、波長範囲380nm~450nmの可視光線を含むもの、特には波長範囲380nm~450nmの可視光線の照射量が最も多い活性エネルギー線を使用することが好ましい。紫外線、可視光線を使用する場合であって、紫外線吸収能を付与した透明保護フィルム(紫外線不透過型透明保護フィルム)を使用する場合、およそ380nmより短波長の光を吸収するため、380nmより短波長の光は接着剤組成物に到達せず、その重合反応に寄与しない。さらに、透明保護フィルムによって吸収された380nmより短波長の光は熱に変換され、透明保護フィルム自体が発熱し、偏光フィルムのカール・シワなど不良の原因となる。そのため、本発明において紫外線、可視光線を採用する場合、活性エネルギー線発生装置として380nmより短波長の光を発光しない装置を使用することが好ましく、より具体的には、波長範囲380~440nmの積算照度と波長範囲250~370nmの積算照度との比が100:0~100:50であることが好ましく、100:0~100:40であることがより好ましい。本発明に係る偏光フィルムの製造方法では、活性エネルギー線としては、ガリウム封入メタルハライドランプ、波長範囲380~440nmを発光するLED光源が好ましい。あるいは、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、白熱電球、キセノンランプ、ハロゲンランプ、カーボンアーク灯、メタルハライドランプ、蛍光灯、タングステンランプ、ガリウムランプ、エキシマレーザーまたは太陽光などの紫外線と可視光線を含む光源を使用することができ、バンドパスフィルターを用いて380nmより短波長の紫外線を遮断して用いることもできる。偏光子と透明保護フィルムとの間の接着剤層の接着性能を高めつつ、偏光フィルムのカールを防止するためには、ガリウム封入メタルハライドランプを使用し、かつ380nmより短波長の光を遮断可能なバンドパスフィルターを介して得られた活性エネルギー線、またはLED光源を使用して得られる波長405nmの活性エネルギー線を使用することが好ましい。
In the method for producing a polarizing film, it is preferable to use an active energy ray containing visible light having a wavelength range of 380 nm to 450 nm, particularly an active energy ray having the largest irradiation amount of visible light having a wavelength range of 380 nm to 450 nm. .. When ultraviolet rays and visible light are used, and when a transparent protective film having an ultraviolet absorbing ability (ultraviolet opaque transparent protective film) is used, it is shorter than 380 nm because it absorbs light having a wavelength shorter than about 380 nm. Light of wavelength does not reach the adhesive composition and does not contribute to its polymerization reaction. Further, the light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, and the transparent protective film itself generates heat, which causes defects such as curl and wrinkles of the polarizing film. Therefore, when ultraviolet rays and visible rays are adopted in the present invention, it is preferable to use a device that does not emit light having a wavelength shorter than 380 nm as an active energy ray generator, and more specifically, integration in a wavelength range of 380 to 440 nm. The ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100: 0 to 100: 50, and more preferably 100: 0 to 100: 40. In the method for producing a polarizing film according to the present invention, gallium-filled metal halide lamps and LED light sources that emit light in a wavelength range of 380 to 440 nm are preferable as the active energy rays. Alternatively, with ultraviolet rays such as low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excima laser or sunlight. A light source containing visible light can be used, and a bandpass filter can be used to block ultraviolet rays having a wavelength shorter than 380 nm. In order to prevent curling of the polarizing film while improving the adhesive performance of the adhesive layer between the polarizing element and the transparent protective film, a gallium-filled metal halide lamp can be used and light having a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a bandpass filter or an active energy ray having a wavelength of 405 nm obtained by using an LED light source.
紫外線または可視光線を照射する前に接着剤組成物を加温すること(照射前加温)が好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。また、紫外線または可視光線を照射後に活性エネルギー線硬化型接着剤組成物を加温すること(照射後加温)も好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。
It is preferable to heat the adhesive composition before irradiating it with ultraviolet rays or visible light (warming before irradiation), in which case it is preferable to heat it to 40 ° C. or higher, and it is more preferable to heat it to 50 ° C. or higher. preferable. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation), in which case it is preferable to heat to 40 ° C. or higher, and to 50 ° C. or higher. It is more preferable to warm it.
<光学フィルム>
本発明に係る製造方法により製造した偏光フィルムは、実用に際して他の光学層と積層した光学フィルムとして用いることができる。その光学層については特に限定はないが、例えば、位相差フィルム(1/2や1/4などの波長板を含む)、視覚補償フィルム、輝度向上フィルム、反射板や反透過板、などの液晶表示装置などの形成に用いられることのある光学層となるものがあげられる。 <Optical film>
The polarizing film produced by the production method according to the present invention can be used as an optical film laminated with another optical layer in practical use. The optical layer is not particularly limited, but for example, a liquid crystal such as a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, a luminance improving film, a reflecting plate or an antitransmissive plate, etc. Examples thereof include an optical layer that may be used for forming a display device or the like.
本発明に係る製造方法により製造した偏光フィルムは、実用に際して他の光学層と積層した光学フィルムとして用いることができる。その光学層については特に限定はないが、例えば、位相差フィルム(1/2や1/4などの波長板を含む)、視覚補償フィルム、輝度向上フィルム、反射板や反透過板、などの液晶表示装置などの形成に用いられることのある光学層となるものがあげられる。 <Optical film>
The polarizing film produced by the production method according to the present invention can be used as an optical film laminated with another optical layer in practical use. The optical layer is not particularly limited, but for example, a liquid crystal such as a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, a luminance improving film, a reflecting plate or an antitransmissive plate, etc. Examples thereof include an optical layer that may be used for forming a display device or the like.
前記位相差フィルムとしては、正面位相差が40nm以上および/または、厚み方向位相差が80nm以上の位相差を有するものを用いることができる。正面位相差は、通常、40~200nmの範囲に、厚み方向位相差は、通常、80~300nmの範囲に制御される。
As the retardation film, a film having a frontal retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used. The frontal phase difference is usually controlled in the range of 40 to 200 nm, and the thickness direction phase difference is usually controlled in the range of 80 to 300 nm.
位相差フィルムとしては、高分子素材を一軸または二軸延伸処理してなる複屈折性フィルム、液晶ポリマーの配向フィルム、液晶ポリマーの配向層をフィルムにて支持したものがあげられる。位相差フィルムの厚さも特に制限されないが、20~150μm程度が一般的である。
Examples of the retardation film include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, an alignment film of a liquid crystal polymer, and a film in which an alignment layer of a liquid crystal polymer is supported by a film. The thickness of the retardation film is not particularly limited, but is generally about 20 to 150 μm.
位相差フィルムとしては、下記式(1)ないし(3):
0.70<Re[450]/Re[550]<0.97・・・(1)
1.5×10-3<Δn<6×10-3・・・(2)
1.13<NZ<1.50・・・(3)
(式中、Re[450]およびRe[550]は、それぞれ、23℃における波長450nmおよび550nmの光で測定した位相差フィルムの面内の位相差値であり、Δnは位相差フィルムの遅相軸方向、進相軸方向の屈折率を、それぞれnx、nyとしたときのnx-nyである面内複屈折であり、NZはnzを位相差フィルムの厚み方向の屈折率としたときの、厚み方向複屈折であるnx-nzと面内複屈折であるnx-nyとの比である)を満足する逆波長分散型の位相差フィルムを用いてもよい。 The retardation film has the following equations (1) to (3):
0.70 <Re [450] / Re [550] <0.97 ... (1)
1.5 × 10 -3 <Δn <6 × 10 -3 ... (2)
1.13 <NZ <1.50 ... (3)
(In the equation, Re [450] and Re [550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23 ° C., respectively, and Δn is the slow phase of the retardation film. In-plane double refraction, which is nx-ny when the refractive indexes in the axial direction and the phase-advancing axis direction are nx and ny, respectively, and NZ is when nz is the refractive index in the thickness direction of the retardation film. A reverse wavelength dispersion type retardation film satisfying (the ratio of nx-nz which is double refraction in the thickness direction to nx-ny which is in-plane double refraction) may be used.
0.70<Re[450]/Re[550]<0.97・・・(1)
1.5×10-3<Δn<6×10-3・・・(2)
1.13<NZ<1.50・・・(3)
(式中、Re[450]およびRe[550]は、それぞれ、23℃における波長450nmおよび550nmの光で測定した位相差フィルムの面内の位相差値であり、Δnは位相差フィルムの遅相軸方向、進相軸方向の屈折率を、それぞれnx、nyとしたときのnx-nyである面内複屈折であり、NZはnzを位相差フィルムの厚み方向の屈折率としたときの、厚み方向複屈折であるnx-nzと面内複屈折であるnx-nyとの比である)を満足する逆波長分散型の位相差フィルムを用いてもよい。 The retardation film has the following equations (1) to (3):
0.70 <Re [450] / Re [550] <0.97 ... (1)
1.5 × 10 -3 <Δn <6 × 10 -3 ... (2)
1.13 <NZ <1.50 ... (3)
(In the equation, Re [450] and Re [550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23 ° C., respectively, and Δn is the slow phase of the retardation film. In-plane double refraction, which is nx-ny when the refractive indexes in the axial direction and the phase-advancing axis direction are nx and ny, respectively, and NZ is when nz is the refractive index in the thickness direction of the retardation film. A reverse wavelength dispersion type retardation film satisfying (the ratio of nx-nz which is double refraction in the thickness direction to nx-ny which is in-plane double refraction) may be used.
前述した偏光フィルムや、偏光フィルムを少なくとも1層積層されている光学フィルムには、液晶セルなどの他部材と接着するための粘着層を設けることもできる。粘着層を形成する粘着剤は特に制限されないが、例えばアクリル系重合体、シリコーン系ポリマー、ポリエステル、ポリウレタン、ポリアミド、ポリエーテル、フッ素系やゴム系などのポリマーをベースポリマーとするものを適宜に選択して用いることができる。特に、アクリル系粘着剤の如く光学的透明性に優れ、適度な濡れ性と凝集性と接着性の粘着特性を示して、耐候性や耐熱性などに優れるものが好ましく用いうる。
The above-mentioned polarizing film or an optical film in which at least one polarizing film is laminated may be provided with an adhesive layer for adhering to other members such as a liquid crystal cell. The pressure-sensitive adhesive that forms the pressure-sensitive adhesive layer is not particularly limited, and for example, an acrylic polymer, a silicone-based polymer, polyester, polyurethane, a polyamide, a polyether, a fluoropolymer, a rubber-based polymer, or the like as a base polymer is appropriately selected. Can be used. In particular, an acrylic pressure-sensitive adhesive that has excellent optical transparency, exhibits appropriate wettability, cohesiveness, and adhesiveness, and has excellent weather resistance and heat resistance can be preferably used.
粘着層は、異なる組成または種類などのものの重畳層として偏光フィルムや光学フィルムの片面または両面に設けることもできる。また両面に設ける場合に、偏光フィルムや光学フィルムの表裏において異なる組成や種類や厚みなどの粘着層とすることもできる。粘着層の厚みは、使用目的や接着力などに応じて適宜に決定でき、一般には1~500μmであり、1~200μmが好ましく、特に1~100μmが好ましい。
The adhesive layer can also be provided on one or both sides of a polarizing film or an optical film as a superimposing layer of a different composition or type. Further, when provided on both sides, adhesive layers having different compositions, types and thicknesses can be formed on the front and back sides of the polarizing film or the optical film. The thickness of the adhesive layer can be appropriately determined depending on the purpose of use, adhesive strength, etc., and is generally 1 to 500 μm, preferably 1 to 200 μm, and particularly preferably 1 to 100 μm.
粘着層の露出面に対しては、実用に供するまでの間、その汚染防止などを目的にセパレータが仮着されてカバーされる。これにより、通例の取扱状態で粘着層に接触することを防止できる。セパレータとしては、上記厚み条件を除き、例えばプラスチックフィルム、ゴムシート、紙、布、不織布、ネット、発泡シートや金属箔、それらのラミネート体などの適宜な薄葉体を、必要に応じシリコーン系や長鎖アルキル系、フッ素系や硫化モリブデンなどの適宜な剥離剤でコート処理したものなどの、従来に準じた適宜なものを用いうる。
The exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing contamination until it is put into practical use. This makes it possible to prevent the adhesive layer from coming into contact with the adhesive layer under normal handling conditions. Except for the above thickness conditions, the separator may be a suitable thin leaf such as a plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foam sheet or metal leaf, or a laminate thereof, and if necessary, a silicone-based or long material. Appropriate conventional ones such as those coated with an appropriate release agent such as chain alkyl type, fluorine type and molybdenum sulfide can be used.
<画像表示装置>
本発明の偏光フィルムまたは光学フィルムは液晶表示装置などの各種装置の形成などに好ましく用いることができる。液晶表示装置の形成は、従来に準じて行いうる。すなわち液晶表示装置は一般に、液晶セルと偏光フィルムまたは光学フィルム、および必要に応じての照明システムなどの構成部品を適宜に組立てて駆動回路を組込むことなどにより形成されるが、本発明においては本発明による偏光フィルムまたは光学フィルムを用いる点を除いて特に限定はなく、従来に準じうる。液晶セルについても、例えばTN型やSTN型、π型などの任意なタイプのものを用いうる。 <Image display device>
The polarizing film or optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device. The liquid crystal display device can be formed in the same manner as before. That is, the liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell, a polarizing film or an optical film, and if necessary, components such as a lighting system, and incorporating a drive circuit. There is no particular limitation except that the polarizing film or the optical film according to the invention is used, and the conventional method can be applied. As the liquid crystal cell, any type such as TN type, STN type, and π type can be used.
本発明の偏光フィルムまたは光学フィルムは液晶表示装置などの各種装置の形成などに好ましく用いることができる。液晶表示装置の形成は、従来に準じて行いうる。すなわち液晶表示装置は一般に、液晶セルと偏光フィルムまたは光学フィルム、および必要に応じての照明システムなどの構成部品を適宜に組立てて駆動回路を組込むことなどにより形成されるが、本発明においては本発明による偏光フィルムまたは光学フィルムを用いる点を除いて特に限定はなく、従来に準じうる。液晶セルについても、例えばTN型やSTN型、π型などの任意なタイプのものを用いうる。 <Image display device>
The polarizing film or optical film of the present invention can be preferably used for forming various devices such as a liquid crystal display device. The liquid crystal display device can be formed in the same manner as before. That is, the liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell, a polarizing film or an optical film, and if necessary, components such as a lighting system, and incorporating a drive circuit. There is no particular limitation except that the polarizing film or the optical film according to the invention is used, and the conventional method can be applied. As the liquid crystal cell, any type such as TN type, STN type, and π type can be used.
液晶セルの片側または両側に偏光フィルムまたは光学フィルムを配置した液晶表示装置や、照明システムにバックライトあるいは反射板を用いたものなどの適宜な液晶表示装置を形成することができる。その場合、本発明による偏光フィルムまたは光学フィルムは液晶セルの片側または両側に配置することができる。両側に偏光フィルムまたは光学フィルムを設ける場合、それらは同じものであってもよいし、異なるものであってもよい。さらに、液晶表示装置の形成に際しては、例えば拡散板、アンチグレア層、反射防止膜、保護板、プリズムアレイ、レンズアレイシート、光拡散板、バックライトなどの適宜な部品を適宜な位置に1層または2層以上配置することができる。
It is possible to form an appropriate liquid crystal display device such as a liquid crystal display device in which a polarizing film or an optical film is arranged on one side or both sides of the liquid crystal cell, or a lighting system using a backlight or a reflector. In that case, the polarizing film or the optical film according to the present invention can be arranged on one side or both sides of the liquid crystal cell. When polarizing films or optical films are provided on both sides, they may be the same or different. Further, when forming the liquid crystal display device, for example, an appropriate component such as a diffuser plate, an anti-glare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffuser plate, and a backlight is placed in one layer or at an appropriate position. Two or more layers can be arranged.
以下に、本発明の実施例を記載するが、本発明の実施形態はこれらに限定されない。
Examples of the present invention will be described below, but the embodiments of the present invention are not limited thereto.
<薄型偏光子>
まず、非晶性PET基材に9μm厚のPVA層が製膜された積層体を延伸温度130℃の空中補助延伸によって延伸積層体を生成し、次に、延伸積層体を染色によって着色積層体を生成し、さらに着色積層体を延伸温度65度のホウ酸水中延伸によって総延伸倍率が5.94倍になるように非晶性PET基材と一体に延伸された5μm厚のPVA層を含む光学フィルム積層体を生成した。このような2段延伸によって非晶性PET基材に製膜されたPVA層のPVA分子が高次に配向され、染色によって吸着されたヨウ素がポリヨウ素イオン錯体として一方向に高次に配向されたヨウ素系の薄型偏光子を構成する、厚さ5μmのPVA層(薄型偏光子)含む光学フィルム積層体を得た。 <Thin splitter>
First, a stretched laminate in which a 9 μm-thick PVA layer was formed on an amorphous PET substrate was subjected to aerial auxiliary stretching at a stretching temperature of 130 ° C. to form a stretched laminate, and then the stretched laminate was dyed to form a colored laminate. And further contains a 5 μm thick PVA layer in which the colored laminate was stretched integrally with the amorphous PET substrate so that the total stretch ratio was 5.94 times by stretching in boric acid at a stretching temperature of 65 ° C. An optical film laminate was produced. The PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-step stretching are highly oriented, and the iodine adsorbed by dyeing is unidirectionally oriented as a polyiodide ion complex. An optical film laminate containing a 5 μm-thick PVA layer (thin polarizing element) constituting the iodine-based thin polarizing element was obtained.
まず、非晶性PET基材に9μm厚のPVA層が製膜された積層体を延伸温度130℃の空中補助延伸によって延伸積層体を生成し、次に、延伸積層体を染色によって着色積層体を生成し、さらに着色積層体を延伸温度65度のホウ酸水中延伸によって総延伸倍率が5.94倍になるように非晶性PET基材と一体に延伸された5μm厚のPVA層を含む光学フィルム積層体を生成した。このような2段延伸によって非晶性PET基材に製膜されたPVA層のPVA分子が高次に配向され、染色によって吸着されたヨウ素がポリヨウ素イオン錯体として一方向に高次に配向されたヨウ素系の薄型偏光子を構成する、厚さ5μmのPVA層(薄型偏光子)含む光学フィルム積層体を得た。 <Thin splitter>
First, a stretched laminate in which a 9 μm-thick PVA layer was formed on an amorphous PET substrate was subjected to aerial auxiliary stretching at a stretching temperature of 130 ° C. to form a stretched laminate, and then the stretched laminate was dyed to form a colored laminate. And further contains a 5 μm thick PVA layer in which the colored laminate was stretched integrally with the amorphous PET substrate so that the total stretch ratio was 5.94 times by stretching in boric acid at a stretching temperature of 65 ° C. An optical film laminate was produced. The PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-step stretching are highly oriented, and the iodine adsorbed by dyeing is unidirectionally oriented as a polyiodide ion complex. An optical film laminate containing a 5 μm-thick PVA layer (thin polarizing element) constituting the iodine-based thin polarizing element was obtained.
<透明保護フィルム>
透明保護フィルムとして、以下のフィルムを使用した。
「TAC」;トリアセチルセルロース(TAC)フィルム(透湿度420g/(m2・24h)、水とのHSP値距離22.2、厚み25μm)(商品名「コニカミノルタタックフィルムKC2UA」、(コニカミノルタ)社製
「PC」;ポリカーボネート(PC)フィルム(透湿度90g/(m2・24h)、水とのHSP値距離22.2、厚み13μm)
「COP」;シクロオレフィン系ポリマー(COP)フィルム(透湿度8g/(m2・24h)、水とのHSP値距離33.3、厚み20μm)(商品名「ゼオノアフィルムZF14」、日本ゼオン社製 <Transparent protective film>
The following films were used as the transparent protective film.
"TAC"; triacetyl cellulose (TAC) film (moisture permeability 420 g / ( m 2.24 h), HSP value distance from water 22.2, thickness 25 μm) (trade name "Konica Minolta Tack Film KC2UA", (Konica Minolta) ) "PC"; Polycarbonate (PC) film (moisture permeability 90 g / ( m 2.24 h), HSP value distance from water 22.2, thickness 13 μm)
"COP"; cycloolefin polymer (COP) film (moisture permeability 8 g / ( m 2.24 h), HSP value distance from water 33.3, thickness 20 μm) (trade name "Zeonoa film ZF14", manufactured by Zeon Corporation
透明保護フィルムとして、以下のフィルムを使用した。
「TAC」;トリアセチルセルロース(TAC)フィルム(透湿度420g/(m2・24h)、水とのHSP値距離22.2、厚み25μm)(商品名「コニカミノルタタックフィルムKC2UA」、(コニカミノルタ)社製
「PC」;ポリカーボネート(PC)フィルム(透湿度90g/(m2・24h)、水とのHSP値距離22.2、厚み13μm)
「COP」;シクロオレフィン系ポリマー(COP)フィルム(透湿度8g/(m2・24h)、水とのHSP値距離33.3、厚み20μm)(商品名「ゼオノアフィルムZF14」、日本ゼオン社製 <Transparent protective film>
The following films were used as the transparent protective film.
"TAC"; triacetyl cellulose (TAC) film (moisture permeability 420 g / ( m 2.24 h), HSP value distance from water 22.2, thickness 25 μm) (trade name "Konica Minolta Tack Film KC2UA", (Konica Minolta) ) "PC"; Polycarbonate (PC) film (moisture permeability 90 g / ( m 2.24 h), HSP value distance from water 22.2, thickness 13 μm)
"COP"; cycloolefin polymer (COP) film (moisture permeability 8 g / ( m 2.24 h), HSP value distance from water 33.3, thickness 20 μm) (trade name "Zeonoa film ZF14", manufactured by Zeon Corporation
<位相差フィルム>
位相差フィルムは、下記の製造方法により製造した。 <Phase difference film>
The retardation film was manufactured by the following manufacturing method.
位相差フィルムは、下記の製造方法により製造した。 <Phase difference film>
The retardation film was manufactured by the following manufacturing method.
ポリエステルカーボネート系樹脂の重合
撹拌翼および100℃に制御された還流冷却器を具備した縦型反応器2器からなるバッチ重合装置を用いて重合を行った。ビス[9-(2-フェノキシカルボニルエチル)フルオレン-9-イル]メタン29.60質量部(0.046mol)、イソソルビド(ISB)29.21質量部(0.200mol)、スピログリコール(SPG)42.28質量部(0.139mol)、ジフェニルカーボネート(DPC)63.77質量部(0.298mol)及び触媒として酢酸カルシウム1水和物1.19×10-2質量部(6.78×10-5mol)を仕込んだ。反応器内を減圧窒素置換した後、熱媒で加温を行い、内温が100℃になった時点で撹拌を開始した。昇温開始40分後に内温を220℃に到達させ、この温度を保持するように制御すると同時に減圧を開始し、220℃に到達してから90分で13.3kPaにした。重合反応とともに副生するフェノール蒸気を100℃の還流冷却器に導き、フェノール蒸気中に若干量含まれるモノマー成分を反応器に戻し、凝縮しないフェノール蒸気は45℃の凝縮器に導いて回収した。第1反応器に窒素を導入して一旦大気圧まで復圧させた後、第1反応器内のオリゴマー化された反応液を第2反応器に移した。次いで、第2反応器内の昇温および減圧を開始して、50分で内温240℃、圧力0.2kPaにした。その後、所定の攪拌動力となるまで重合を進行させた。所定動力に到達した時点で反応器に窒素を導入して復圧し、生成したポリエステルカーボネート系樹脂を水中に押し出し、ストランドをカッティングしてペレットを得た。 Polymerization of polyester carbonate-based resin Polymerization was carried out using a batch polymerization apparatus consisting of two vertical reactors equipped with a stirring blade and a reflux condenser controlled at 100 ° C. Bis [9- (2-phenoxycarbonylethyl) fluoren-9-yl] 29.60 parts by mass (0.046 mol) of methane, 29.21 parts by mass (0.200 mol) of isosorbide (ISB), 42 of spiroglycol (SPG) .28 parts by mass (0.139 mol), 63.77 parts by mass (0.298 mol) of diphenyl carbonate (DPC) and calcium acetate monohydrate 1.19 x 10 -2 parts by mass (6.78 x 10- ) as a catalyst. 5 mol) was charged. After substituting nitrogen under reduced pressure in the reactor, heating was performed with a heat medium, and stirring was started when the internal temperature reached 100 ° C. The internal temperature was brought to 220 ° C. 40 minutes after the start of the temperature rise, and the depressurization was started at the same time as controlling to maintain this temperature, and the temperature was 13.3 kPa 90 minutes after reaching 220 ° C. The phenol vapor produced by the polymerization reaction was guided to a reflux condenser at 100 ° C., the monomer component contained in a small amount in the phenol vapor was returned to the reactor, and the non-condensed phenol vapor was guided to a condenser at 45 ° C. for recovery. Nitrogen was introduced into the first reactor and the pressure was once restored to atmospheric pressure, and then the oligomerized reaction solution in the first reactor was transferred to the second reactor. Then, the temperature rise and depressurization in the second reactor were started, and the internal temperature was 240 ° C. and the pressure was 0.2 kPa in 50 minutes. Then, the polymerization was allowed to proceed until the stirring power became a predetermined value. When the predetermined power was reached, nitrogen was introduced into the reactor to repressurize, the produced polyester carbonate-based resin was extruded into water, and the strands were cut to obtain pellets.
撹拌翼および100℃に制御された還流冷却器を具備した縦型反応器2器からなるバッチ重合装置を用いて重合を行った。ビス[9-(2-フェノキシカルボニルエチル)フルオレン-9-イル]メタン29.60質量部(0.046mol)、イソソルビド(ISB)29.21質量部(0.200mol)、スピログリコール(SPG)42.28質量部(0.139mol)、ジフェニルカーボネート(DPC)63.77質量部(0.298mol)及び触媒として酢酸カルシウム1水和物1.19×10-2質量部(6.78×10-5mol)を仕込んだ。反応器内を減圧窒素置換した後、熱媒で加温を行い、内温が100℃になった時点で撹拌を開始した。昇温開始40分後に内温を220℃に到達させ、この温度を保持するように制御すると同時に減圧を開始し、220℃に到達してから90分で13.3kPaにした。重合反応とともに副生するフェノール蒸気を100℃の還流冷却器に導き、フェノール蒸気中に若干量含まれるモノマー成分を反応器に戻し、凝縮しないフェノール蒸気は45℃の凝縮器に導いて回収した。第1反応器に窒素を導入して一旦大気圧まで復圧させた後、第1反応器内のオリゴマー化された反応液を第2反応器に移した。次いで、第2反応器内の昇温および減圧を開始して、50分で内温240℃、圧力0.2kPaにした。その後、所定の攪拌動力となるまで重合を進行させた。所定動力に到達した時点で反応器に窒素を導入して復圧し、生成したポリエステルカーボネート系樹脂を水中に押し出し、ストランドをカッティングしてペレットを得た。 Polymerization of polyester carbonate-based resin Polymerization was carried out using a batch polymerization apparatus consisting of two vertical reactors equipped with a stirring blade and a reflux condenser controlled at 100 ° C. Bis [9- (2-phenoxycarbonylethyl) fluoren-9-yl] 29.60 parts by mass (0.046 mol) of methane, 29.21 parts by mass (0.200 mol) of isosorbide (ISB), 42 of spiroglycol (SPG) .28 parts by mass (0.139 mol), 63.77 parts by mass (0.298 mol) of diphenyl carbonate (DPC) and calcium acetate monohydrate 1.19 x 10 -2 parts by mass (6.78 x 10- ) as a catalyst. 5 mol) was charged. After substituting nitrogen under reduced pressure in the reactor, heating was performed with a heat medium, and stirring was started when the internal temperature reached 100 ° C. The internal temperature was brought to 220 ° C. 40 minutes after the start of the temperature rise, and the depressurization was started at the same time as controlling to maintain this temperature, and the temperature was 13.3 kPa 90 minutes after reaching 220 ° C. The phenol vapor produced by the polymerization reaction was guided to a reflux condenser at 100 ° C., the monomer component contained in a small amount in the phenol vapor was returned to the reactor, and the non-condensed phenol vapor was guided to a condenser at 45 ° C. for recovery. Nitrogen was introduced into the first reactor and the pressure was once restored to atmospheric pressure, and then the oligomerized reaction solution in the first reactor was transferred to the second reactor. Then, the temperature rise and depressurization in the second reactor were started, and the internal temperature was 240 ° C. and the pressure was 0.2 kPa in 50 minutes. Then, the polymerization was allowed to proceed until the stirring power became a predetermined value. When the predetermined power was reached, nitrogen was introduced into the reactor to repressurize, the produced polyester carbonate-based resin was extruded into water, and the strands were cut to obtain pellets.
位相差フィルムの作製
得られたポリエステルカーボネート系樹脂(ペレット)を80℃で5時間真空乾燥をした後、単軸押出機(東芝機械社製、シリンダー設定温度:250℃)、Tダイ(幅200mm、設定温度:250℃)、チルロール(設定温度:120~130℃)および巻取機を備えたフィルム製膜装置を用いて、厚み130μmの長尺状の樹脂フィルムを作製した。得られた長尺状の樹脂フィルムを、所定の位相差が得られるように調整しながら延伸し、厚み48μmの位相差フィルムを得た。延伸条件は、幅方向に、延伸温度143℃、延伸倍率2.8倍であった。得られた位相差フィルムのRe(550)は141nmであり、Re(450)/Re(550)は0.86であり、Nz係数は1.12であった。
位相差フィルムの水とのHSP値距離は22.7、透湿度は90g/(m2・24h)であった。 Preparation of Phase Difference Film After vacuum-drying the obtained polyester carbonate resin (pellet) at 80 ° C for 5 hours, a single-screw extruder (manufactured by Toshiba Machine Co., Ltd., cylinder set temperature: 250 ° C), T-die (width 200 mm) , Set temperature: 250 ° C.), chill roll (set temperature: 120 to 130 ° C.), and a film-forming device equipped with a winder was used to prepare a long resin film having a thickness of 130 μm. The obtained long resin film was stretched while adjusting so that a predetermined retardation was obtained, to obtain a retardation film having a thickness of 48 μm. The stretching conditions were a stretching temperature of 143 ° C. and a stretching ratio of 2.8 times in the width direction. The Re (550) of the obtained retardation film was 141 nm, the Re (450) / Re (550) was 0.86, and the Nz coefficient was 1.12.
The HSP value distance of the retardation film from water was 22.7, and the moisture permeability was 90 g / (m2.24h).
得られたポリエステルカーボネート系樹脂(ペレット)を80℃で5時間真空乾燥をした後、単軸押出機(東芝機械社製、シリンダー設定温度:250℃)、Tダイ(幅200mm、設定温度:250℃)、チルロール(設定温度:120~130℃)および巻取機を備えたフィルム製膜装置を用いて、厚み130μmの長尺状の樹脂フィルムを作製した。得られた長尺状の樹脂フィルムを、所定の位相差が得られるように調整しながら延伸し、厚み48μmの位相差フィルムを得た。延伸条件は、幅方向に、延伸温度143℃、延伸倍率2.8倍であった。得られた位相差フィルムのRe(550)は141nmであり、Re(450)/Re(550)は0.86であり、Nz係数は1.12であった。
位相差フィルムの水とのHSP値距離は22.7、透湿度は90g/(m2・24h)であった。 Preparation of Phase Difference Film After vacuum-drying the obtained polyester carbonate resin (pellet) at 80 ° C for 5 hours, a single-screw extruder (manufactured by Toshiba Machine Co., Ltd., cylinder set temperature: 250 ° C), T-die (width 200 mm) , Set temperature: 250 ° C.), chill roll (set temperature: 120 to 130 ° C.), and a film-forming device equipped with a winder was used to prepare a long resin film having a thickness of 130 μm. The obtained long resin film was stretched while adjusting so that a predetermined retardation was obtained, to obtain a retardation film having a thickness of 48 μm. The stretching conditions were a stretching temperature of 143 ° C. and a stretching ratio of 2.8 times in the width direction. The Re (550) of the obtained retardation film was 141 nm, the Re (450) / Re (550) was 0.86, and the Nz coefficient was 1.12.
The HSP value distance of the retardation film from water was 22.7, and the moisture permeability was 90 g / (m2.24h).
<活性エネルギー線>
活性エネルギー線として、可視光線(ガリウム封入メタルハライドランプ) 照射装置:Fusion UV Systems,Inc社製Light HAMMER10 バルブ:Vバルブ ピーク照度:1600mW/cm2、積算照射量1000/mJ/cm2(波長380~440nm)を使用した。なお、可視光線の照度は、Solatell社製Sola-Checkシステムを使用して測定した。 <Active energy ray>
Visible light (gallium-filled metal halide lamp) as an active energy ray Irradiator: Fusion UV Systems, Inc. Light HAMMER10 bulb: V bulb Peak illuminance: 1600 mW / cm 2 , integrated irradiation dose 1000 / mJ / cm 2 (wavelength 380 ~) 440 nm) was used. The illuminance of visible light was measured using a Solar-Check system manufactured by Solarll.
活性エネルギー線として、可視光線(ガリウム封入メタルハライドランプ) 照射装置:Fusion UV Systems,Inc社製Light HAMMER10 バルブ:Vバルブ ピーク照度:1600mW/cm2、積算照射量1000/mJ/cm2(波長380~440nm)を使用した。なお、可視光線の照度は、Solatell社製Sola-Checkシステムを使用して測定した。 <Active energy ray>
Visible light (gallium-filled metal halide lamp) as an active energy ray Irradiator: Fusion UV Systems, Inc. Light HAMMER10 bulb: V bulb Peak illuminance: 1600 mW / cm 2 , integrated irradiation dose 1000 / mJ / cm 2 (wavelength 380 ~) 440 nm) was used. The illuminance of visible light was measured using a Solar-Check system manufactured by Solarll.
<接着剤層1~3>
接着剤層1~3は、下記接着剤組成物1~3を原料として形成した。
「接着剤組成物1」;ACMOを30重量部、19NDAを30重量部、P2HAを15重量部含有する接着剤組成物(接着剤組成物1を硬化後に得られる接着剤層1の水とのHSP値距離;27.0)
「接着剤組成物2」;19NDAを36重量部、HEAAを12.5重量部、M5700を22重量部、DEAAを6重量部、HPPAを12.5重量部含有する接着剤組成物(接着剤組成物2を硬化後に得られる接着剤層2の水とのHSP値距離;25.7)
「接着剤組成物3」;19NDAを10重量部、P2HAを43.5重量部、HEAAを10重量部、M5700を10重量部、M220を10重量部、DEAAを3重量部含有する接着剤組成物(接着剤組成物3を硬化後に得られる接着剤層3の水とのHSP値距離;25.5) <Adhesive layers 1 to 3>
The adhesive layers 1 to 3 were formed from the following adhesive compositions 1 to 3 as raw materials.
"Adhesive composition 1"; an adhesive composition containing 30 parts by weight of ACMO, 30 parts by weight of 19NDA, and 15 parts by weight of P2HA (with water of the adhesive layer 1 obtained after curing the adhesive composition 1). HSP value distance; 27.0)
"Adhesive Composition 2"; An adhesive composition containing 36 parts by weight of 19NDA, 12.5 parts by weight of HEAA, 22 parts by weight of M5700, 6 parts by weight of DEAA, and 12.5 parts by weight of HPPA (adhesive). HSP value distance of the adhesive layer 2 obtained after curing the composition 2 with water; 25.7)
"Adhesive Composition 3"; Adhesive composition containing 10 parts by weight of 19NDA, 43.5 parts by weight of P2HA, 10 parts by weight of HEAA, 10 parts by weight of M5700, 10 parts by weight of M220, and 3 parts by weight of DEAA. Material (HSP value distance of the adhesive layer 3 obtained after curing the adhesive composition 3 with water; 25.5)
接着剤層1~3は、下記接着剤組成物1~3を原料として形成した。
「接着剤組成物1」;ACMOを30重量部、19NDAを30重量部、P2HAを15重量部含有する接着剤組成物(接着剤組成物1を硬化後に得られる接着剤層1の水とのHSP値距離;27.0)
「接着剤組成物2」;19NDAを36重量部、HEAAを12.5重量部、M5700を22重量部、DEAAを6重量部、HPPAを12.5重量部含有する接着剤組成物(接着剤組成物2を硬化後に得られる接着剤層2の水とのHSP値距離;25.7)
「接着剤組成物3」;19NDAを10重量部、P2HAを43.5重量部、HEAAを10重量部、M5700を10重量部、M220を10重量部、DEAAを3重量部含有する接着剤組成物(接着剤組成物3を硬化後に得られる接着剤層3の水とのHSP値距離;25.5) <Adhesive layers 1 to 3>
The adhesive layers 1 to 3 were formed from the following adhesive compositions 1 to 3 as raw materials.
"Adhesive composition 1"; an adhesive composition containing 30 parts by weight of ACMO, 30 parts by weight of 19NDA, and 15 parts by weight of P2HA (with water of the adhesive layer 1 obtained after curing the adhesive composition 1). HSP value distance; 27.0)
"Adhesive Composition 2"; An adhesive composition containing 36 parts by weight of 19NDA, 12.5 parts by weight of HEAA, 22 parts by weight of M5700, 6 parts by weight of DEAA, and 12.5 parts by weight of HPPA (adhesive). HSP value distance of the adhesive layer 2 obtained after curing the composition 2 with water; 25.7)
"Adhesive Composition 3"; Adhesive composition containing 10 parts by weight of 19NDA, 43.5 parts by weight of P2HA, 10 parts by weight of HEAA, 10 parts by weight of M5700, 10 parts by weight of M220, and 3 parts by weight of DEAA. Material (HSP value distance of the adhesive layer 3 obtained after curing the adhesive composition 3 with water; 25.5)
上記各接着剤組成物中、
「ACMO」;アクリロイルモルフォリン(商品名「ACMO」、KJケミカルズ社製)
「19NDA」;1,9-ノナンジオールジアクリレート(商品名「ライトアクリレート1,9ND-A」、共栄社化学社製)
「P2HA」;フェノキシジエチレングリコールアクリレート(商品名「ライトアクリレートP2H-A」、共栄社化学社製)
「HEAA」;N-(2-ヒドロキシエチル)アクリルアミド(商品名「HEAA」、KJケミカルズ社製)
「M5700」;2-ヒドロキシ-3-フェノキシプロピルアクリレートを主成分とする2,3-エポキシプロピル=フェニルエーテルとアクリル酸との反応生成物
(商品名「アロニックスM-5700」、東亞合成社製)
「M220」;(トリプロピレングリコールジアクリレート)(商品名「アロニックスM-220」、(東亞合成)社製)
「DEAA」;(N-N-ジエチルアクリルアミド)(商品名「DEAA」、(KJケミカルズ)社製)
「HPPA」;(ネオペンチルグリコール、ヒドロキシピバリン酸、アクリル酸との反応物)(商品名「ライトアクリレートHPP-A」、(共栄社化学)社製) In each of the above adhesive compositions,
"ACMO"; acryloylmorpholine (trade name "ACMO", manufactured by KJ Chemicals)
"19NDA"; 1,9-nonanediol diacrylate (trade name "Light Acrylate 1,9ND-A", manufactured by Kyoeisha Chemical Co., Ltd.)
"P2HA"; phenoxydiethylene glycol acrylate (trade name "light acrylate P2HA", manufactured by Kyoeisha Chemical Co., Ltd.)
"HEAA"; N- (2-hydroxyethyl) acrylamide (trade name "HEAA", manufactured by KJ Chemicals)
"M5700"; reaction product of 2,3-epoxypropyl = phenyl ether containing 2-hydroxy-3-phenoxypropyl acrylate as a main component and acrylic acid.
(Product name "Aronix M-5700", manufactured by Toagosei Co., Ltd.)
"M220"; (Tripropylene glycol diacrylate) (trade name "Aronix M-220", manufactured by (Toagosei))
"DEAA"; (NN-diethylacrylamide) (trade name "DEAA", manufactured by (KJ Chemicals))
"HPPA"; (reactant with neopentyl glycol, hydroxypivalic acid, acrylic acid) (trade name "light acrylate HPP-A", manufactured by Kyoeisha Chemical Co., Ltd.)
「ACMO」;アクリロイルモルフォリン(商品名「ACMO」、KJケミカルズ社製)
「19NDA」;1,9-ノナンジオールジアクリレート(商品名「ライトアクリレート1,9ND-A」、共栄社化学社製)
「P2HA」;フェノキシジエチレングリコールアクリレート(商品名「ライトアクリレートP2H-A」、共栄社化学社製)
「HEAA」;N-(2-ヒドロキシエチル)アクリルアミド(商品名「HEAA」、KJケミカルズ社製)
「M5700」;2-ヒドロキシ-3-フェノキシプロピルアクリレートを主成分とする2,3-エポキシプロピル=フェニルエーテルとアクリル酸との反応生成物
(商品名「アロニックスM-5700」、東亞合成社製)
「M220」;(トリプロピレングリコールジアクリレート)(商品名「アロニックスM-220」、(東亞合成)社製)
「DEAA」;(N-N-ジエチルアクリルアミド)(商品名「DEAA」、(KJケミカルズ)社製)
「HPPA」;(ネオペンチルグリコール、ヒドロキシピバリン酸、アクリル酸との反応物)(商品名「ライトアクリレートHPP-A」、(共栄社化学)社製) In each of the above adhesive compositions,
"ACMO"; acryloylmorpholine (trade name "ACMO", manufactured by KJ Chemicals)
"19NDA"; 1,9-nonanediol diacrylate (trade name "Light Acrylate 1,9ND-A", manufactured by Kyoeisha Chemical Co., Ltd.)
"P2HA"; phenoxydiethylene glycol acrylate (trade name "light acrylate P2HA", manufactured by Kyoeisha Chemical Co., Ltd.)
"HEAA"; N- (2-hydroxyethyl) acrylamide (trade name "HEAA", manufactured by KJ Chemicals)
"M5700"; reaction product of 2,3-epoxypropyl = phenyl ether containing 2-hydroxy-3-phenoxypropyl acrylate as a main component and acrylic acid.
(Product name "Aronix M-5700", manufactured by Toagosei Co., Ltd.)
"M220"; (Tripropylene glycol diacrylate) (trade name "Aronix M-220", manufactured by (Toagosei))
"DEAA"; (NN-diethylacrylamide) (trade name "DEAA", manufactured by (KJ Chemicals))
"HPPA"; (reactant with neopentyl glycol, hydroxypivalic acid, acrylic acid) (trade name "light acrylate HPP-A", manufactured by Kyoeisha Chemical Co., Ltd.)
実施例1
2,4-トリクロロベンゼンとトルエンとの2:3混合溶剤90gに、シクロオレフィン系ポリマー(COP)フィルム(商品名「ゼオノアフィルムZF14」)10gを添加し、COP溶液を調製した。次に、バーコーター#5を用いて、PETフィルム(セパレータ)上に調製したCOP溶液を塗工し、その後60℃のオーブンで3分間乾燥させることにより、セパレータ上に厚み1μmのCOP膜(バリア層)が積層された、セパレータフィルム付きバリア層を製造した。なお、バリア層の透湿度は480g/(m2・24h)であり、水とのHSP値距離は33.3であった。 Example 1
To 90 g of a 2: 3 mixed solvent of 2,4-trichlorobenzene and toluene, 10 g of a cycloolefin polymer (COP) film (trade name "Zeonoa film ZF14") was added to prepare a COP solution. Next, a COP solution prepared on a PET film (separator) is applied using a bar coater # 5, and then dried in an oven at 60 ° C. for 3 minutes to form a 1 μm-thick COP film (barrier) on the separator. A barrier layer with a separator film was produced in which layers) were laminated. The moisture permeability of the barrier layer was 480 g / ( m 2.24 h), and the HSP value distance from water was 33.3.
2,4-トリクロロベンゼンとトルエンとの2:3混合溶剤90gに、シクロオレフィン系ポリマー(COP)フィルム(商品名「ゼオノアフィルムZF14」)10gを添加し、COP溶液を調製した。次に、バーコーター#5を用いて、PETフィルム(セパレータ)上に調製したCOP溶液を塗工し、その後60℃のオーブンで3分間乾燥させることにより、セパレータ上に厚み1μmのCOP膜(バリア層)が積層された、セパレータフィルム付きバリア層を製造した。なお、バリア層の透湿度は480g/(m2・24h)であり、水とのHSP値距離は33.3であった。 Example 1
To 90 g of a 2: 3 mixed solvent of 2,4-trichlorobenzene and toluene, 10 g of a cycloolefin polymer (COP) film (trade name "Zeonoa film ZF14") was added to prepare a COP solution. Next, a COP solution prepared on a PET film (separator) is applied using a bar coater # 5, and then dried in an oven at 60 ° C. for 3 minutes to form a 1 μm-thick COP film (barrier) on the separator. A barrier layer with a separator film was produced in which layers) were laminated. The moisture permeability of the barrier layer was 480 g / ( m 2.24 h), and the HSP value distance from water was 33.3.
薄型偏光子と非晶性PET基材とが積層された光学フィルム積層体の薄型偏光子側面(貼合面)に、MCDコーター(富士機械社製)(セル形状:ハニカム、グラビアロール線数:1000本/inch、回転速度140%/対ライン速)を用いて接着剤組成物2を塗工し、セパレータフィルム付きバリア層のバリア層面(貼合面)にロール機で貼り合わせた(貼り合わせのライン速度は25m/min)。その後、セパレータフィルム付きバリア層のセパレータフィルム側から、活性エネルギー線照射装置により上記可視光線を照射して接着剤組成物2を硬化させた。その後、セパレータフィルム付きバリア層からセパレータフィルムを剥離することにより、薄型偏光子(薄型偏光子と非晶性PET基材とが積層された光学フィルム積層体)とバリア層1とが接着剤層2を介して積層された積層フィルム1を得た。なお、かかる積層フィルム1中のバリア層1の厚みは1μmであり、接着剤層2の厚みは1μmであった。バリア層1と接着剤層2とで隣接層1を構成し、隣接層1と水とのHSP値距離は29.4であった。
MCD coater (manufactured by Fuji Kikai Co., Ltd.) on the side surface (bonded surface) of the thin polarizing element of the optical film laminate in which the thin polarizing element and the amorphous PET substrate are laminated (cell shape: honeycomb, number of gravure rolls: The adhesive composition 2 was applied using 1000 lines / inch, rotation speed 140% / line speed), and bonded to the barrier layer surface (bonding surface) of the barrier layer with a separator film by a roll machine (bonding). The line speed is 25m / min). Then, the adhesive composition 2 was cured by irradiating the visible light from the separator film side of the barrier layer with the separator film with an active energy ray irradiating device. Then, by peeling the separator film from the barrier layer with the separator film, the thin polarizing element (an optical film laminate in which the thin polarizing element and the amorphous PET base material are laminated) and the barrier layer 1 are attached to the adhesive layer 2. A laminated film 1 laminated via the above was obtained. The thickness of the barrier layer 1 in the laminated film 1 was 1 μm, and the thickness of the adhesive layer 2 was 1 μm. The barrier layer 1 and the adhesive layer 2 form an adjacent layer 1, and the HSP value distance between the adjacent layer 1 and water was 29.4.
積層フィルム1のバリア層1面に、接着剤組成物1を、MCDコーター(富士機械社製)(セル形状:ハニカム、グラビアロール線数:1000本/inch、回転速度140%/対ライン速)を用いて、厚み0.7μmになるように塗工し、保護フィルム1(「TAC」)にロール機で貼り合わせた(貼り合わせのライン速度は25m/min)。その後、保護フィルム1側から、活性エネルギー線照射装置により照射して接着剤組成物1を硬化させることにより、接着剤層1を介してバリア層1の上に保護フィルム1が積層された積層フィルム2を得た。接着剤層1の厚みは0.9μmであった。
Adhesive composition 1 is applied to one barrier layer of the laminated film 1 by MCD coater (manufactured by Fuji Machinery Co., Ltd.) (cell shape: honeycomb, number of gravure rolls: 1000 lines / inch, rotation speed 140% / line speed). The film was coated to a thickness of 0.7 μm and bonded to the protective film 1 (“TAC”) with a roll machine (bonding line speed is 25 m / min). Then, the protective film 1 is irradiated from the protective film 1 side with an active energy ray irradiation device to cure the adhesive composition 1, so that the protective film 1 is laminated on the barrier layer 1 via the adhesive layer 1. I got 2. The thickness of the adhesive layer 1 was 0.9 μm.
得られた積層フィルム2の非晶性PET基材(薄型偏光子と非晶性PET基材とが積層された光学フィルム積層体が備える非晶性PET基材)を剥離し、薄型偏光子を露出させた。次に、薄型偏光子面側に、接着剤組成物2を前記同様の方法で塗工し、セパレータフィルム付きバリア層のバリア層面(貼合面)にロール機で貼り合わせた(貼り合わせのライン速度は25m/min)。その後、セパレータフィルム付きバリア層のセパレータフィルム側から、活性エネルギー線照射装置により上記可視光線を照射して接着剤組成物2を硬化させた。その後、セパレータフィルム付きバリア層からセパレータフィルムを剥離することにより、薄型偏光子のもう一方の面に接着剤層2を介してバリア層2が積層された積層フィルム3を得た。なお、かかる積層フィルム3中のバリア層2の厚みは1μmであり、接着剤層2の厚みは1μmであった。バリア層2と接着剤層2とで隣接層2を構成し、隣接層2と水とのHSP値距離は29.4であった。
The amorphous PET base material of the obtained laminated film 2 (amorphous PET base material included in an optical film laminate in which a thin polarizing element and an amorphous PET base material are laminated) is peeled off to obtain a thin polarizing element. Exposed. Next, the adhesive composition 2 was applied to the thin polarizing element surface side by the same method as described above, and bonded to the barrier layer surface (bonding surface) of the barrier layer with a separator film by a roll machine (bonding line). The speed is 25 m / min). Then, the adhesive composition 2 was cured by irradiating the visible light from the separator film side of the barrier layer with the separator film with an active energy ray irradiating device. Then, by peeling the separator film from the barrier layer with the separator film, a laminated film 3 in which the barrier layer 2 was laminated on the other surface of the thin polarizing element via the adhesive layer 2 was obtained. The thickness of the barrier layer 2 in the laminated film 3 was 1 μm, and the thickness of the adhesive layer 2 was 1 μm. The barrier layer 2 and the adhesive layer 2 form an adjacent layer 2, and the HSP value distance between the adjacent layer 2 and water was 29.4.
積層フィルム3のバリア層2面に、接着剤組成物3を前記同様の方法で塗工し、パネル側保護フィルム(位相差フィルム)にロール機で貼り合わせた(貼り合わせのライン速度は25m/min)。その後、パネル側保護フィルム側から、活性エネルギー線照射装置により照射して接着剤組成物3を硬化させることにより、実施例1に係る偏光フィルム(視認側から順に、「保護フィルム1」-「接着剤層1」-「バリア層1」-「接着剤層2」-「薄型偏光子」-「接着剤層2」-「バリア層2」-「接着剤層3」-「パネル側保護フィルム」が積層された偏光フィルム)を製造した。
The adhesive composition 3 was applied to the two barrier layers of the laminated film 3 by the same method as described above, and bonded to the panel-side protective film (phase difference film) with a roll machine (bonding line speed is 25 m /). min). Then, by irradiating the adhesive composition 3 from the panel side protective film side with an active energy ray irradiating device to cure the adhesive composition 3, the polarizing film according to Example 1 (in order from the visual recognition side, "protective film 1"-"adhesive" Agent layer 1 "-" Barrier layer 1 "-" Adhesive layer 2 "-" Thin polarizing element "-" Adhesive layer 2 "-" Barrier layer 2 "-" Adhesive layer 3 "-" Panel side protective film " (Laminated polarizing film) was manufactured.
なお、実施例1における「保護フィルム1」、「接着剤層1」、「バリア層1」、「接着剤層2」、「薄型偏光子」、「接着剤層2」、「バリア層2」、「接着剤層3」および「パネル側保護フィルム」の積層順は前記記載の順序に限られることなく、任意に変更可能である。
In addition, "protective film 1", "adhesive layer 1", "barrier layer 1", "adhesive layer 2", "thin polarizing element", "adhesive layer 2", "barrier layer 2" in Example 1 , The order of laminating the "adhesive layer 3" and the "panel-side protective film" is not limited to the order described above, and can be arbitrarily changed.
実施例2~5、比較例1~3
バリア層1および接着剤層1(またはバリア層2および接着剤層3)の有無、保護フィルム1の種類、各接着剤層の厚みを表1に記載のものに変更したこと以外は、実施例1と同様の方法により偏光フィルムを製造した。 Examples 2 to 5, Comparative Examples 1 to 3
Examples except that the presence / absence of the barrier layer 1 and the adhesive layer 1 (or the barrier layer 2 and the adhesive layer 3), the type of the protective film 1, and the thickness of each adhesive layer are changed to those shown in Table 1. A polarizing film was produced by the same method as in 1.
バリア層1および接着剤層1(またはバリア層2および接着剤層3)の有無、保護フィルム1の種類、各接着剤層の厚みを表1に記載のものに変更したこと以外は、実施例1と同様の方法により偏光フィルムを製造した。 Examples 2 to 5, Comparative Examples 1 to 3
Examples except that the presence / absence of the barrier layer 1 and the adhesive layer 1 (or the barrier layer 2 and the adhesive layer 3), the type of the protective film 1, and the thickness of each adhesive layer are changed to those shown in Table 1. A polarizing film was produced by the same method as in 1.
(透過率変化試験)
得られた偏光フィルムの透過率Tsについて、紫外可視分光光度計(日本分光社製V-7100)を用いて測定し、単体透過率Ts、平行透過率Tp、直交透過率Tcをそれぞれ、偏光フィルムのTs、TpおよびTcとした。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。紫外可視分光光度計(日本分光社製V-7100)を用いて測定した単体透過率Ts、平行透過率Tp、直交透過率Tcをそれぞれ、偏光膜のTs、TpおよびTcとした。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。60℃95%RHの環境下に240時間曝露し、投入後の偏光フィルムについても同様の方法で透過率Tsを測定し、透過率変化ΔT(%)=|(投入前の透過率Ts(%))-(投入後の透過率Ts(%))|を求めた。結果を表1に示す。 (Transmittance change test)
The transmittance Ts of the obtained polarizing film was measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation), and the single transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc were measured for each of the polarizing films. Ts, Tp and Tc. These Ts, Tp and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. It is a Y value measured by a 2 degree field of view (C light source) of Z8701 and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. The single transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation) were defined as Ts, Tp, and Tc of the polarizing film, respectively. These Ts, Tp and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. After exposure to 60 ° C. and 95% RH for 240 hours, the transmittance Ts of the polarizing film after charging was measured by the same method, and the transmittance change ΔT (%) = | (transmittance Ts (%) before charging. ))-(Transmittance Ts (%) after charging) | was determined. The results are shown in Table 1.
得られた偏光フィルムの透過率Tsについて、紫外可視分光光度計(日本分光社製V-7100)を用いて測定し、単体透過率Ts、平行透過率Tp、直交透過率Tcをそれぞれ、偏光フィルムのTs、TpおよびTcとした。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。紫外可視分光光度計(日本分光社製V-7100)を用いて測定した単体透過率Ts、平行透過率Tp、直交透過率Tcをそれぞれ、偏光膜のTs、TpおよびTcとした。これらのTs、TpおよびTcは、JIS Z8701の2度視野(C光源)により測定して視感度補正を行なったY値である。なお、保護層の屈折率は1.50であり、偏光膜の保護層とは反対側の表面の屈折率は1.53であった。60℃95%RHの環境下に240時間曝露し、投入後の偏光フィルムについても同様の方法で透過率Tsを測定し、透過率変化ΔT(%)=|(投入前の透過率Ts(%))-(投入後の透過率Ts(%))|を求めた。結果を表1に示す。 (Transmittance change test)
The transmittance Ts of the obtained polarizing film was measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation), and the single transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc were measured for each of the polarizing films. Ts, Tp and Tc. These Ts, Tp and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. It is a Y value measured by a 2 degree field of view (C light source) of Z8701 and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. The single transmittance Ts, parallel transmittance Tp, and orthogonal transmittance Tc measured using an ultraviolet-visible spectrophotometer (V-7100 manufactured by JASCO Corporation) were defined as Ts, Tp, and Tc of the polarizing film, respectively. These Ts, Tp and Tc are Y values measured by the JIS Z8701 two-degree visual field (C light source) and corrected for luminosity factor. The refractive index of the protective layer was 1.50, and the refractive index of the surface of the polarizing film opposite to the protective layer was 1.53. After exposure to 60 ° C. and 95% RH for 240 hours, the transmittance Ts of the polarizing film after charging was measured by the same method, and the transmittance change ΔT (%) = | (transmittance Ts (%) before charging. ))-(Transmittance Ts (%) after charging) | was determined. The results are shown in Table 1.
(加湿信頼性の判定)
加湿信頼性の判定は、前記で求めた透過率変化ΔT(%)が0.4以下である場合を◎、0.4を超えて0.8以下ある場合を〇、0.8を超えて1.0以下である場合を△、1.0を超える場合を×とした。結果を表1に示す。 (Judgment of humidification reliability)
The judgment of humidification reliability is ⊚ when the transmittance change ΔT (%) obtained above is 0.4 or less, and 〇 and 0.8 when it is more than 0.4 and 0.8 or less. When it was 1.0 or less, it was evaluated as Δ, and when it exceeded 1.0, it was evaluated as ×. The results are shown in Table 1.
加湿信頼性の判定は、前記で求めた透過率変化ΔT(%)が0.4以下である場合を◎、0.4を超えて0.8以下ある場合を〇、0.8を超えて1.0以下である場合を△、1.0を超える場合を×とした。結果を表1に示す。 (Judgment of humidification reliability)
The judgment of humidification reliability is ⊚ when the transmittance change ΔT (%) obtained above is 0.4 or less, and 〇 and 0.8 when it is more than 0.4 and 0.8 or less. When it was 1.0 or less, it was evaluated as Δ, and when it exceeded 1.0, it was evaluated as ×. The results are shown in Table 1.
Claims (10)
- ヨウ素系偏光子と、前記ヨウ素系偏光子の少なくとも片面に隣接層とを備え、
前記隣接層と水とのHSP値距離が26以上であることを特徴とする偏光フィルム。 An iodine-based polarizing element and an adjacent layer on at least one surface of the iodine-based polarizing element are provided.
A polarizing film characterized in that the HSP value distance between the adjacent layer and water is 26 or more. - 前記隣接層が、透湿度が500g/(m2・24h)以下であるバリア層を含むものである請求項1に記載の偏光フィルム。 The polarizing film according to claim 1, wherein the adjacent layer includes a barrier layer having a moisture permeability of 500 g / ( m 2.24 h) or less.
- 前記バリア層の厚みが1μm以上である請求項2に記載の偏光フィルム。 The polarizing film according to claim 2, wherein the barrier layer has a thickness of 1 μm or more.
- 前記隣接層が、前記ヨウ素系偏光子に直接接する接着剤層を介して前記バリア層を備えるものである請求項2または3に記載の偏光フィルム。 The polarizing film according to claim 2 or 3, wherein the adjacent layer includes the barrier layer via an adhesive layer that is in direct contact with the iodine-based polarizing element.
- 前記隣接層が、前記ヨウ素系偏光子に直接接する易接着層上に形成された接着剤層を介して前記バリア層を備えるものである請求項2または3に記載の偏光フィルム。 The polarizing film according to claim 2 or 3, wherein the adjacent layer includes the barrier layer via an adhesive layer formed on an easily adhesive layer that is in direct contact with the iodine-based polarizing element.
- 前記接着剤層の厚みTaに対する前記バリア層の厚みTbの比(Tb/Ta)が0.05~50である請求項4または5に記載の偏光フィルム。 The polarizing film according to claim 4 or 5, wherein the ratio (Tb / Ta) of the thickness Tb of the barrier layer to the thickness Ta of the adhesive layer is 0.05 to 50.
- さらに、前記ヨウ素系偏光子の前記隣接層側の面に積層された樹脂フィルムを備える請求項1~6のいずれかに記載の偏光フィルム。 The polarizing film according to any one of claims 1 to 6, further comprising a resin film laminated on the surface of the iodine-based polarizing element on the side of the adjacent layer.
- 前記樹脂フィルムの透湿度が80g/(m2・24h)以上である請求項7に記載の偏光フィルム。 The polarizing film according to claim 7, wherein the resin film has a moisture permeability of 80 g / ( m 2.24 h) or more.
- 請求項1~8のいずれかに記載の偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム。 An optical film characterized in that at least one polarizing film according to any one of claims 1 to 8 is laminated.
- 請求項1~8のいずれかに記載の偏光フィルム、または請求項9に記載の光学フィルムを備える画像表示装置。
An image display device comprising the polarizing film according to any one of claims 1 to 8 or the optical film according to claim 9.
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JP2006350371A (en) * | 2004-08-26 | 2006-12-28 | Nitto Denko Corp | Retardation film and method of producing same, and optical film, liquid crystal panel and liquid crystal display apparatus using the retardation film |
KR20100071705A (en) * | 2008-12-19 | 2010-06-29 | 엘지디스플레이 주식회사 | Liquid crystal display device |
JP2017068235A (en) * | 2015-09-30 | 2017-04-06 | 富士フイルム株式会社 | Polarizing plate protective film, manufacturing method of the same, polarizing plate, and image display device |
WO2017115784A1 (en) * | 2015-12-28 | 2017-07-06 | 富士フイルム株式会社 | Polarizer protection film and method for manufacturing same, polarizer, and liquid-crystal display device |
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JP4744496B2 (en) | 2007-04-16 | 2011-08-10 | 日東電工株式会社 | Polarizing plate, optical film and image display device |
JP5124406B2 (en) | 2008-09-24 | 2013-01-23 | 日東電工株式会社 | Adhesive for polarizing plate, polarizing plate, method for producing the same, optical film, and image display device |
JP5313297B2 (en) | 2010-12-24 | 2013-10-09 | 日東電工株式会社 | Active energy ray-curable adhesive composition, polarizing plate, optical film, and image display device |
US11002897B2 (en) | 2016-11-30 | 2021-05-11 | Zeon Corporation | Polarizing plate and method for manufacturing polarizing plate |
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2021
- 2021-09-27 JP JP2021156444A patent/JP2022058231A/en active Pending
- 2021-09-29 TW TW110136234A patent/TW202219564A/en unknown
- 2021-09-29 WO PCT/JP2021/035849 patent/WO2022071387A1/en active Application Filing
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JP2006350371A (en) * | 2004-08-26 | 2006-12-28 | Nitto Denko Corp | Retardation film and method of producing same, and optical film, liquid crystal panel and liquid crystal display apparatus using the retardation film |
KR20100071705A (en) * | 2008-12-19 | 2010-06-29 | 엘지디스플레이 주식회사 | Liquid crystal display device |
JP2017068235A (en) * | 2015-09-30 | 2017-04-06 | 富士フイルム株式会社 | Polarizing plate protective film, manufacturing method of the same, polarizing plate, and image display device |
WO2017115784A1 (en) * | 2015-12-28 | 2017-07-06 | 富士フイルム株式会社 | Polarizer protection film and method for manufacturing same, polarizer, and liquid-crystal display device |
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CN115867836A (en) | 2023-03-28 |
KR20230071099A (en) | 2023-05-23 |
JP2022058231A (en) | 2022-04-11 |
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