TW202237370A - Supply equipment - Google Patents
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Abstract
Description
本發明係有關一種收集裝置與集塵裝置,尤指一種配置於供料的供應設備上之收集裝置與集塵裝置。The present invention relates to a collecting device and a dust collecting device, especially a collecting device and a dust collecting device arranged on a material supply equipment.
於射出成型製程中,常藉由模具製作所需之產品,且於進行射出成型作業前,會先塗佈離形層於模具中,以利於後續脫模作業。In the injection molding process, the required product is often made by the mold, and before the injection molding operation, a release layer is applied to the mold to facilitate the subsequent demoulding operation.
習知塗佈離形層之作業中,如圖1所示,係藉由供應設備1之噴嘴10朝供應方向F噴射離形劑至該模具之模件1a,1b上。In the conventional operation of coating the release layer, as shown in FIG. 1 , the release agent is sprayed toward the supply direction F through the
然而,習知供應設備1中,該噴嘴10於噴射過程中其離形劑容易溢流至該模件1a,1b之側面1c之周圍,造成該供應設備1周圍之機組汙損,甚至使該供應設備1周圍之機組故障,導致產品不良。However, in the
再者,該模件1a,1b內常有異物或雜質,導致該噴嘴10於噴射過程中容易將離形劑連同雜質與異物附著至該模件1a,1b上,致使該離形層往往無法有效分離該射出成型製程所製作之鑄造物,導致該鑄造物於分離過程中損壞,使該供應設備1所生產之產品不良。Furthermore, there are often foreign matter or impurities in the
因此,如何克服上述習知技術之問題,實已成為目前業界亟待克服之難題。Therefore, how to overcome the problems of the above-mentioned conventional technologies has become a difficult problem to be overcome urgently in the industry.
鑑於上述習知技術之種種缺失,本發明提供一種供應設備之收集裝置,該供應設備包含有模具,該收集裝置係包括:承接盤,係配置於該模具下方;以及槽體,係藉由管路連通該承接盤。In view of the various deficiencies of the above-mentioned conventional technologies, the present invention provides a collection device for supply equipment, the supply equipment includes a mould, and the collection device includes: a receiving plate arranged under the mould; The road communicates with the receiving plate.
前述之收集裝置中,該模具上方係配置有擋件,且該模具之側面相鄰配置至少一側板,以形成一箱體,使該承接盤位於該箱體底部。例如,該箱體內係配置有至少一用以供應離形材至該模具上之供應裝置,使該承接盤裝載自該箱體流出之該離形材。In the aforementioned collection device, a stopper is arranged above the mold, and at least one side plate is arranged adjacent to the side of the mold to form a box, so that the receiving plate is located at the bottom of the box. For example, the box is equipped with at least one supply device for supplying the release material to the mould, so that the receiving plate is loaded with the release material flowing out of the box.
前述之收集裝置中,該模具係連通一用以供應成形材至該模具之射出成形裝置,以令該承接盤配置於該射出成形裝置之下方,使該承接盤收集從該射出成形裝置下方流出之廢液。例如,該承接盤連接至一承接槽,且該承接槽藉由該管路連通至該槽體。進一步,該承接槽環繞該射出成形裝置與該模具。或者,該承接盤藉由分支管道連接至該承接槽。In the aforementioned collecting device, the mold is connected to an injection molding device for supplying shaped materials to the mold, so that the receiving tray is arranged under the injection molding device, so that the receiving tray collects and flows out from the bottom of the injection molding device. of waste liquid. For example, the receiving plate is connected to a receiving tank, and the receiving tank is connected to the tank body through the pipeline. Further, the receiving groove surrounds the injection molding device and the mold. Alternatively, the receiving plate is connected to the receiving tank through branch pipes.
前述之收集裝置中,該供應設備更包括:支撐結構;第一供應裝置,係設於該支撐結構上,以將目標材朝第一供應方向噴塗至該模具上;以及第二供應裝置,係設於該支撐結構上,以將目標材朝第二供應方向噴塗至該模具上,且該第一供應裝置之第一供應方向係不同於該第二供應裝置之第二供應方向,以於該第一供應裝置與第二供應裝置將該目標材噴塗至該模具上時,該遮蔽裝置係遮擋該模具之外周面。In the aforementioned collection device, the supply equipment further includes: a support structure; the first supply device is arranged on the support structure to spray the target material onto the mold in the first supply direction; and the second supply device is installed on the support structure to spray the target material onto the mold in the second supply direction, and the first supply direction of the first supply device is different from the second supply direction of the second supply device, so that the When the first supply device and the second supply device spray the target material onto the mould, the shielding device shields the outer peripheral surface of the mould.
本發明另提供一種供應設備之集塵裝置,該供應設備包含有模具,該集塵裝置係包括:一管路;一風機,係連通該管路;一淨化結構,係經由該管路連通該風機。The present invention also provides a dust collection device for supply equipment, the supply equipment includes a mould, and the dust collection device includes: a pipeline; a fan connected to the pipeline; a purification structure connected to the pipeline through the pipeline. fan.
前述之集塵裝置中,該管路係具有相對之第一埠口與第二埠口,該第一埠口係連通該模具,而第二埠口係作為排出口,以令該風機設於該第一埠口與該第二埠口之間。例如,該風機與該第二埠口之間係配置淨化結構。進一步,該淨化結構係為活性碳箱結構。In the aforementioned dust collection device, the pipeline has a first port and a second port opposite to each other, the first port communicates with the mould, and the second port is used as a discharge port, so that the fan is placed on the Between the first port and the second port. For example, a purification structure is arranged between the fan and the second port. Further, the purification structure is an activated carbon box structure.
由上可知,本發明之收集裝置中,主要藉由承接盤之設計,使多餘之離形材會散落至該承接盤,且該承接盤藉由該管路將多餘之離形材導流至該槽體中,以將多餘之離形材儲存於該槽體中,故相較於習知技術,本發明之收集裝置應用於該供應設備上,於噴塗該離形材時, 多餘之離形材會收集至該第一槽體,可節省環保作業處理費用,並可避免該供應設備周圍之機組汙損(甚至使該供應設備周圍之機組故障)之問題,因而有效確保產品良率。It can be seen from the above that in the collection device of the present invention, the design of the receiving plate is mainly used to scatter the excess release material to the receiving plate, and the receiving plate guides the excess release material to the receiving plate through the pipeline. In the tank body, the excess release material is stored in the tank body, so compared with the prior art, the collection device of the present invention is applied to the supply equipment, and when the release material is sprayed, the excess release material The shapes will be collected in the first tank, which can save the cost of environmental protection operations and avoid the problem of contamination of the units around the supply equipment (or even failure of the units around the supply equipment), thus effectively ensuring the product yield.
再者,本發明之集塵裝置藉由該風機之配置,以確保該模具內之整潔,故相較於習知技術,本發明之集塵裝置應用於該供應設備上,於噴塗該離形材時,使排出之流體符合空氣淨化之環保標準,並能避免該離形材將異物或雜質附著於該模具上之問題,因而能有效分離鑄造物,以避免該鑄造物於分離過程中損壞。Furthermore, the dust collection device of the present invention ensures the cleanliness of the mold through the configuration of the fan. Therefore, compared with the prior art, the dust collection device of the present invention is applied to the supply equipment and is used for spraying the release mold. When the material is used, the discharged fluid meets the environmental protection standard of air purification, and it can avoid the problem that the release material attaches foreign matter or impurities to the mold, so that the casting can be effectively separated to avoid damage to the casting during the separation process .
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The implementation of the present invention is described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「下」、「左」、「右」、「前」、「後」、「頂」、「底」及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for the understanding and reading of those familiar with this technology, and are not used to limit the implementation of the present invention Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of this invention without affecting the effect and purpose of the present invention. The technical content disclosed by the invention must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom" and "one" quoted in this specification are also used only For the sake of clarity of description, rather than to limit the applicable scope of the present invention, the changes or adjustments of their relative relationships shall also be regarded as the applicable scope of the present invention without substantive changes in the technical content.
圖2係為本發明之收集裝置2e配置於一供應設備2上之示意圖。如圖2、圖2-1及圖2-2所示,該供應設備2係包括一包含有模具組合9(如圖2-2所示)之遮蔽裝置2a以及一對應該模具組合9配置之供應組件2c(如圖2-2所示),該供應組件2c係包括一支撐結構20(如圖2A所示)、設於該支撐結構20上之第一供應裝置21(如圖2A所示)以及第二供應裝置22(如圖2A所示),且該第一供應裝置21之第一供應方向F1係不同於該第二供應裝置22之第二供應方向F2(如圖2A所示)。FIG. 2 is a schematic diagram of a
於本實施例中,該第一供應裝置21之第一供應方向F1係相反於該第二供應裝置22之第二供應方向F2。In this embodiment, the first supply direction F1 of the
所述之支撐結構20係可依需求設計所需之外觀及內裝,例如層板、框架或其它適當構造等,如圖2A、圖2B及圖2C所示,並無特別限制。The supporting
所述之第一供應裝置21係包含有一用於供應離形材8(如圖4所示)之第一噴塗結構21a(如圖2A所示),以將該離形材8朝該第一供應方向F1噴塗至該模具組合9上。Described
於本實施例中,該第一噴塗結構21a係具有至少一用於噴射該離形材8之第一噴嘴210。例如,該第一噴塗結構21a係具有複數陣列排設之第一噴嘴210,如圖2B及圖2C所示。In this embodiment, the
再者,本實施例之模具組合9係為用於鑄造板材(如地板)之模具,其具有相對之第一模具9a及第二模具9b,如圖2-2所示,且該離形材8係為離形劑型式,使得鑄造完成之模具組合9容易脫模取出。有關該模具組合9之態樣係不限制使用於鑄造板材之製作。Furthermore, the
所述之第二供應裝置22係包含有一用於供應該離形材8之第二噴塗結構22a,以將該離形材8朝該第二供應方向F2噴塗至該模具組合9上。The
於本實施例中,該第二噴塗結構22a係具有至少一用於噴射該離形材8之第二噴嘴220。例如,該第二噴塗結構22a係具有複數陣列排設之第二噴嘴220,如圖2B及圖2C所示。In this embodiment, the
再者,該第一供應裝置21與該第二供應裝置22係配置於該支撐結構20之相對兩側,如左、右側。Furthermore, the
又,所述之供應設備2復包括一設於該支撐結構20上以作動該第一供應裝置21及/或第二供應裝置22之上下位移裝置30及左右位移裝置40,如圖3A及圖3B所示,該第一供應裝置21及/或第二供應裝置22設置於該上下位移裝置30之下端。例如,該上下位移裝置30及左右位移裝置40,可由一馬達或液壓裝置驅動,使得上下位移裝置30及左右位移裝置40可於一滑軌上移動。應可理解地,有關該上下位移裝置30及左右位移裝置40之種類繁多,並無特別限制。Also, the
另外,所述之供應設備2復包括一操控該遮蔽裝置2a、上下位移裝置30及左右位移裝置40、第一供應裝置21及第二供應裝置22運作之控制座2b,如圖3A及圖3B所示,且藉由該控制座2b架設該上下位移裝置30及左右位移裝置40、第一供應裝置21及第二供應裝置22,並將該控制座2b之下端固定於該供應設備2所預設之機座上。In addition, the
所述之遮蔽裝置2a係包含有一第一擋件24a與一第二擋件24b,且該第一擋件24a與第二擋件24b係設於一載台23之上方,如圖2-1及圖2-2所示。The
於本實施例中,該第一擋件24a係具有一第一凹槽S1,且該第二擋件24b係具一第二凹槽S2,並使該第一擋件24a與該第二擋件24b可在一軌道結構26上直線移動。例如,該第一擋件24a通常靜止不動,以當該第二擋件24b朝向該第一擋件24a靠緊時,使該第一凹槽S1與該第二凹槽S2形成一容置空間S(如圖2-2所示),以供容置該上下位移裝置30及左右位移裝置40,且可避免該離形材8向上方擴散噴出,其中,因該離形材8屬於有毒物質而易造成環保問題。In this embodiment, the
再者,該載台23上係設有一架體25及設於該架體25上之軌道結構26,以令該第一擋件24a與第二擋件24b設於該軌道結構26上,使該第一擋件24a與第二擋件24b能相對直線移動。例如,該架體25上對應該第一擋件24a與第二擋件24b之下方處及模具組合9之前方可配置一活動式側板27a(如可左右直線移動或可掀式等),以利於鑄造完成後之模具組合9容易拆除取出,該側板27a之對面側亦設置一固定式側板27b,並與第一模具9a及第二模具9b之壁面形成一半密閉之箱體2’,以避免離形材8向四周擴散噴出,而從該箱體2’下方流出。Furthermore, the
又,該遮蔽裝置2a復包含有至少一設於該架體25上以固設該模具組合9之牆板27,27’,且該牆板27,27’可相對該載台23位移。例如,該牆板27,27’可帶動該第一模具9a及/或第二模具9b相互靠近或分離。Moreover, the
所述之收集裝置2e係包含一配置於該箱體2’底部之第一承接盤28,如圖3C及圖3D所示,以收集從該箱體2’下方流出之離形材8,並使該第一承接盤28連接第一管路280,以藉由該第一管路280連通至一用以收集廢液(如從該箱體2’下方流出之離形材8)之第一槽體29。The
於本實施例中,於該載台上23還設有一射出成形裝置2d,其與該遮蔽裝置2a相鄰配置,以連通該模具組合9,使該射出成形裝置2d可供應至少一種成形材至該模具組合9。例如,所述之收集裝置2e復包含一配置於該射出成形裝置2d下方之第二承接盤28a,如圖3C及圖3E所示之矩形狀,以收集從該射出成形裝置2d下方流出之廢液(如潤滑油、水等),並使該第二承接盤28a藉由一滑梯狀分支管道282連接至一承接槽28b,以分流廢液至該承接槽28b而避免廢液從該第二承接盤28a中溢出。In this embodiment, an
再者,該承接槽28b係呈矩形環狀而環繞該射出成形裝置2d與該遮蔽裝置2a,以順勢收集從該箱體2’下方流出之潤滑油及凝結水,且該承接槽28b連接第二管路281,使該承接槽28b藉由該第二管路281連通至一用以收集廢液之第二槽體29a。Furthermore, the receiving
又,本發明可依需求增設一連通該遮蔽裝置2a之集塵裝置2f,如圖5及圖5A所示,該集塵裝置2f係包括第三管路50、一連通該第三管路50之風機51以及一連通該第三管路50之淨化結構52。Also, the present invention can add a
所述之第三管路50係為多段式彎曲狀,其具有相對之第一埠口50a及第二埠口50b,且於該第一埠口50a與該第二埠口50b之間可依需求配置至少一分段埠50c。The
於本實施例中,該第一埠口50a係作為進入口,其連通該遮蔽裝置2a之第一擋件24a,且該第二埠口50b係作為排出口。In this embodiment, the
所述之風機51係配置於該分段埠50c上,使該第三管路50通過該風機51。The
於本實施例中,該風機51係為抽風式,其提供吸引力,以令如風之流體從該第一埠口50a朝該第二埠口50b流動,使該遮蔽裝置2a內堆積之異物經過濾後往該第二埠口50b排出,其中,該異物主要為第一噴嘴210與第二噴嘴220噴出離形劑所產生之油氣或廢棄物。In this embodiment, the
所述之淨化結構52係配置於該第二埠口50b與該風機51之間的第三管路50上,以於該流體排出該第二埠口50b之前能進行過濾,使自該第二埠口50b所排出之流體符合空氣淨化之環保標準。The
於本實施例中,該淨化結構52係為活性碳箱結構,如圖5B所示。應可理解地,有關該淨化結構52之種類繁多,並不限於上述。In this embodiment, the
因此,於使用該供應設備2時,當該射出成形裝置2d供應該成形材至該模具組合9中而鑄造完成之前,可先藉由該風機51抽取該遮蔽裝置2a或該箱體2’內之異物,以確保該射出成形裝置2d於進行鑄造時,該成形材不會將異物或雜質摻入鑄造物中。Therefore, when using the
再者,當該射出成形裝置2d供應該成形材至該模具組合9中而鑄造完成之後,該第一模具9a及第二模具9b被打開,待將該鑄造物取出後,可由該控制座2b之控制裝置令該第一供應裝置21及第二供應裝置22移動(如圖3A及圖3B所示之移動方向L1,L2)至該箱體2’中而位於該第一模具9a及第二模具9b之中間位置(如圖4所示),再分別朝該第一供應方向F1及第二供應方向F2以噴霧方式將該離形材8噴塗於該第一模具9a及第二模具9b之表面,使該離形材8於該第一模具9a之噴塗面A(如圖4所示)及第二模具9b之噴塗面A(如圖4所示)上形成離形層態樣,以利於下次鑄造所形成之鑄造物之脫模作業。Furthermore, when the
又,當該離形材8噴塗於該第一模具9a及第二模具9b之表面之前,可先藉由該風機51抽取該遮蔽裝置2a或該箱體2’內之異物,以確保該離形材8不會將異物或雜質附著於第一模具9a及第二模具9b上。Also, before the
綜上所述,本發明之收集裝置2e主要藉由第一承接盤28之設計,使多餘之離形材8會散落至該箱體2’底部之第一承接盤28,且該第一承接盤28藉由該第一管路280將多餘之離形材8導流至該第一槽體29中,以將多餘之離形材8儲存於該第一槽體29中,故相較於習知技術,本發明之收集裝置2e應用於該供應設備2上,於噴塗該離形材8時,該離形材8會收集至該第一槽體29,並可回收至一容器內而不需再作廢棄物處理,不僅可解決造成環境汙染之問題,且可節省廢棄物處理的費用,並可避免該供應設備2周圍之機組汙損(甚至使該供應設備2周圍之機組故障)之問題,因而有效確保產品良率。To sum up, the
再者,本發明之收集裝置2e藉由第二承接盤28a之設計,使該射出成形裝置2d溢出之廢液(如潤滑油、水等)會散落至該第二承接盤28a,且該第二承接盤28a藉由該分支管道282將其上之廢液分流至該承接槽28b中,再利用該第二管路281導流至該第二槽體29a中,以將該射出成形裝置2d溢出之廢液儲存於該第二槽體29a中,並可回收至一容器內而不需再作廢棄物處理,不僅可解決造成環境汙染之問題,並可節省廢棄物處理的費用,且本發明之收集裝置2e應用於該供應設備2上,於製作該鑄造物時,該射出成形裝置2d溢出之廢液會收集至該第二槽體29a,以避免該供應設備2周圍之機組汙損(甚至使該供應設備2周圍之機組故障)之問題,因而有效確保產品良率。Furthermore, the
又,本發明之集塵裝置2f藉由該風機51與第三管路50之配置,以確保該遮蔽裝置2a或該箱體2’內之整潔,故相較於習知技術,本發明之集塵裝置2f應用於該供應設備2上,於噴塗該離形材8(或注入該成形材)時,能避免該離形材8將異物或雜質附著於第一模具9a及第二模具9b上(或避免異物或雜質摻入鑄造物中)之問題,因而能有效分離該鑄造物(或確保該鑄造物之構造無異狀),以避免該鑄造物於分離過程中損壞(或避免該鑄造物不良)之問題。Also, the
另外,本發明之集塵裝置2f藉由該淨化結構52之配置,以有效過濾該第三管路50中之流體,使自該第二埠口50b所排出之流體符合空氣淨化之環保標準。In addition, the
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。The above-mentioned embodiments are used to illustrate the principles and effects of the present invention, but not to limit the present invention. Any person skilled in the art can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be listed in the scope of the patent application described later.
1,2:供應設備
1a,1b:模件
1c:側面
10:噴嘴
2’:箱體
2a:遮蔽裝置
2b:控制座
2c:供應組件
2d:射出成形裝置
2e:收集裝置
2f:集塵裝置
20:支撐結構
21:第一供應裝置
21a:第一噴塗結構
210:第一噴嘴
22:第二供應裝置
22a:第二噴塗結構
220:第二噴嘴
23:載台
24a:第一擋件
24b:第二擋件
25:架體
26:軌道結構
27,27’:牆板
27a,27b:側板
28:第一承接盤
28a:第二承接盤
28b:承接槽
280:第一管路
281:第二管路
282:分支管道
29:第一槽體
29a:第二槽體
30,40:位移裝置
50:第三管路
50a:第一埠口
50b:第二埠口
50c:分段埠
51:風機
52:淨化結構
8:離形材
9:模具組合
9a:第一模具
9b:第二模具
A:噴塗面
F:供應方向
F1:第一供應方向
F2:第二供應方向
L1,L2:移動方向
S:容置空間
S1:第一凹槽
S2:第二凹槽
1,2:
圖1係為習知供應設備於使用中之側視平面示意圖。Fig. 1 is a schematic side plan view of conventional supply equipment in use.
圖2係為本發明之收集裝置配置於供應設備上之前視立體示意圖。Fig. 2 is a front perspective schematic diagram of the collection device of the present invention disposed on the supply equipment.
圖2-1係為圖2之局部後視立體示意圖。Fig. 2-1 is a partial rear perspective schematic diagram of Fig. 2 .
圖2-2係為圖2之局部側視放大平面示意圖。Fig. 2-2 is a partial side view enlarged plan view of Fig. 2 .
圖2A係為圖2-2之局部前視平面示意圖。Fig. 2A is a partial front plan view of Fig. 2-2.
圖2B係為圖2-2之局部側視平面示意圖。Fig. 2B is a partial side plan view of Fig. 2-2.
圖2C係為圖2-2之局部上視平面示意圖。Fig. 2C is a partial top plan view of Fig. 2-2.
圖3A係為圖2-2之內部配置之局部平面示意圖。Fig. 3A is a partial plan view of the internal configuration of Fig. 2-2.
圖3B係為圖2-2之內部配置之局部平面示意圖。Fig. 3B is a partial plan view of the internal configuration of Fig. 2-2.
圖3C係為圖2之局部放大示意圖。FIG. 3C is a partially enlarged schematic diagram of FIG. 2 .
圖3D係為本發明之收集裝置之立體示意圖。Fig. 3D is a schematic perspective view of the collecting device of the present invention.
圖3E係為圖3D之另一態樣之立體示意圖。FIG. 3E is a schematic perspective view of another aspect of FIG. 3D .
圖4係為圖2-2之供應設備於使用中之局部放大示意圖。Fig. 4 is a partially enlarged schematic diagram of the supply equipment in Fig. 2-2 in use.
圖5係為圖2之另一實施例之前視立體示意圖。FIG. 5 is a front perspective schematic view of another embodiment of FIG. 2 .
圖5A係為圖5之局部立體示意圖。FIG. 5A is a partial perspective view of FIG. 5 .
圖5B係為圖5A之局部立體示意圖。FIG. 5B is a partial perspective view of FIG. 5A.
2e:收集裝置 2e: Collection device
28:第一承接盤 28: The first undertaking plate
280:第一管路 280: The first pipeline
29:第一槽體 29: The first tank
Claims (12)
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CN207983797U (en) * | 2018-01-25 | 2018-10-19 | 洛阳凯众减震科技有限公司 | Releasing agent waste gas collection device |
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