CN102489463B - Modularization cleaning system - Google Patents
Modularization cleaning system Download PDFInfo
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- CN102489463B CN102489463B CN201110451692.8A CN201110451692A CN102489463B CN 102489463 B CN102489463 B CN 102489463B CN 201110451692 A CN201110451692 A CN 201110451692A CN 102489463 B CN102489463 B CN 102489463B
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Abstract
The invention provides a modularization cleaning system and relates to a cleaning system applied to industrial cleaning and comprising a plurality of modules. The invention aims to provide a cleaning system with a plurality of modules. The cleaning system can use one or more different modules according to different workpieces so as to clean efficiently and reduce cost. The modularization cleaning system is formed by combining one or more of an ultrasonic module, a jet flow module, a spraying module, a bubbling module and a drying module randomly. When used, the modularization cleaning system combines different modules according to different workpieces so as to fulfill the aims of highest cleaning efficiency and lowest cleaning cost.
Description
Technical field
The present invention relates to a kind of cleaning device, particularly relate to a kind of purging system that comprises multiple modules for industry cleaning link.
Background technology
At present, industrial washing device has passed through years development, develop collection Ultrasonic Cleaning, spray cleans, the several functions such as oven dry are in the device of one, but for different workpiece, the cleaning needing is different, for example the jet flow that needs of printed circuit board assembly (PCBA) is cleaned, spray cleans, ultrasonic cleaning, the operations such as bubbling cleaning and oven dry, and for the cleaning of some metal parts, only need ultrasonic cleaning, bubbling cleans and baking operation, therefore, existing multiple operation cleaning equipment, can only be for specific workpiece, if there is the workpiece of the number of different types of small lot, need to buy many cleaning equipments, thereby cause the increase of production cost and the waste of resource.
Summary of the invention
The technical problem to be solved in the present invention is to provide one and has multiple modularization cleaning systems, can use one or more different modules for different workpiece, with the object that reaches high-efficiency washing, reduces costs.
Modularization cleaning system of the present invention, formed by a module in ultrasonic module, jet flow module, spray module, bubbling module and drying module or multiple module any combination, ultrasonic module, jet flow module, spray module, bubbling module and drying module have included housing.Ultrasonic module comprises ultrasonic wave reservoir, supersonic generator, ultrasonic oscillator and the first bracing frame, ultrasonic wave reservoir and supersonic generator are installed in housing, the first bracing frame is positioned at ultrasonic wave reservoir, ultrasonic oscillator is fixedly mounted in ultrasonic wave reservoir, and ultrasonic oscillator is positioned at the first bracing frame, supersonic generator is positioned at ultrasonic wave reservoir below.Jet flow module comprises jet flow reservoir, the second bracing frame, the first water pump and jet pipe group, jet flow reservoir is fixedly mounted in housing, the second bracing frame is positioned at jet flow reservoir, and be arranged on the bottom of jet flow reservoir, jet pipe group is fixedly mounted in jet flow reservoir, and jet pipe group is positioned at the below of the second bracing frame, the water inlet of the first water pump is connected with the first liquid outlet that is positioned at jet flow reservoir bottom surface by pipeline, the delivery port of the first water pump is communicated with the water inlet of jet pipe group by pipeline, jet pipe group comprises at least one jet pipe, on the upper surface of the tube wall of every jet pipe all interval offer some spurt holes.Spray module comprises rinse bath, upper shower group, upper spray motion, lower shower group, high-pressure hydraulic pump, bin and bin motion, rinse bath is fixedly mounted in housing, bin is positioned at rinse bath, bin motion can make bin left and right or front and back move back and forth, lower shower group is fixedly mounted in rinse bath, lower shower group is positioned at the below of bin, upper shower group is positioned at the top of bin, upper spray motion can make before and after shower group or left and right moves back and forth, high-pressure hydraulic pump is fixedly mounted on housing, the water inlet of high-pressure hydraulic pump is communicated with the liquid outlet that is opened in bottom of rinse bath, the water inlet of the delivery port of high-pressure hydraulic pump and upper shower group, the water inlet of lower shower group is all communicated with, upper shower group comprises at least one upper shower, the lower surface interval of the tube wall of upper shower offer some upper spray apertures, lower shower group comprises at least one lower shower, the upper surface interval of the tube wall of lower shower offer some lower spray apertures.Bubbling module comprises bubbling reservoir, the 3rd bracing frame and bubbling pipe group, bubbling reservoir is fixedly mounted in housing, the 3rd bracing frame is arranged in bubbling reservoir, bubbling pipe group is fixedly mounted in bubbling reservoir, and bubbling pipe group is positioned at the below of the 3rd bracing frame, the air inlet of bubbling pipe group is connected with source of the gas by pipeline, and bubbling pipe group comprises at least one bubbling pipe, the downside interval of the tube wall of every bubbling pipe offer some bubble holes.Drying module comprises drying chamber, blower fan, at least one heating tube, blast pipe and discharge pipe, drying chamber is fixedly mounted in housing, on the sidewall of one end of drying chamber, offer air inlet, on the sidewall of the other end of drying chamber, offer air outlet, air inlet is relative with air outlet, the air inlet of blower fan is connected with blast pipe, the other end of blast pipe is connected with air inlet, the air outlet of blower fan is connected with discharge pipe, the other end of discharge pipe is connected with air outlet, and every heating tube is all fixedly mounted in described discharge pipe.
Modularization cleaning system of the present invention, wherein said ultrasonic wave reservoir, jet flow reservoir and bubbling reservoir include major trough and overflow launder, between major trough and overflow launder, with baffle interval, the height of dividing plate is a little less than the height of the major trough being connected with dividing plate and overflow launder sidewall around.By reservoir being divided into major trough and overflow launder, the cleaning fluid in major trough, after dividing plate, overflows in overflow launder, and the impurity such as greasy dirt floating in cleaning fluid are taken in overflow launder, then by filter, impurity is removed.
Modularization cleaning system of the present invention, the top of wherein said overflow launder is provided with filter, on filter, be installed with screen pack, the top of overflow launder offers spout hole, spout hole is positioned at filter top, and the upper end of dividing plate, to a lateral buckling of overflow launder, forms gear edge, the outward flange on gear edge be positioned at described screen pack directly over, gear is along being less than 90 degree with the angle of dividing plate lower end.By screen pack is set, can realize the preliminary filtration of cleaning fluid.By spout hole is set, can prevent that screen pack from stopping up time, the cleaning fluid in overflow launder flows back in major trough, avoids impurity to be brought back major trough, thus the contaminating impurity of avoiding workpiece to be returned.By gear edge is set, can effectively prevent that cleaning fluid dividing plate from flowing down, avoid impurity to be bonded on the dividing plate of overflow launder side.
Modularization cleaning system of the present invention, the lower shoe of the major trough of wherein said ultrasonic wave reservoir, jet flow reservoir and bubbling reservoir is all obliquely installed, and offers clean-up port at the lower position of each major trough lower shoe, and cleaning valve is installed on clean-up port.In cleaning fluid, heavier contamination precipitation is to the bottom of major trough, when cleaning machine used after a period of time, can be by opening cleaning valve, and the impurity of cleaning precipitation.
Modularization cleaning system of the present invention, wherein said ultrasonic module, jet flow module and bubbling module all also comprise the second water pump and filter, the second water pump and filter are all fixedly mounted on housing, the water inlet of the second water pump is communicated with the second liquid outlet that is opened in isopipe root by pipeline, the delivery port of the second water pump is communicated with the water inlet of filter by pipeline, and the delivery port of filter is communicated with the inlet that is opened in major trough top by pipeline.By the second water pump and filter are set, in the time of cleaning, the second water pump, by the cleaning fluid extraction in reservoir, reinjects in reservoir after filter filters, and makes the cleaning fluid in reservoir keep clean, to realize continuous, the efficient cleaning workpiece of cleaning machine.
Modularization cleaning system of the present invention, the bin motion of wherein said spray module comprises the first dynamical element, power transmission shaft, eccentric wheel, driver plate, at least one first axis of guide and bin bracing frame, bin bracing frame is fixedly mounted in rinse bath, every first axis of guide is all fixedly mounted on bin bracing frame, all left and right or front and back layouts of every first axis of guide, bin is sleeved on first axis of guide, and bin can slide on first axis of guide, driver plate is fixedly mounted on bin, the first dynamical element is motor or hydraulic motor, the first dynamical element is fixedly mounted on housing, the axis of the output shaft of the first dynamical element is perpendicular to the axis of first axis of guide, the first dynamical element is connected with eccentric wheel by power transmission shaft, on eccentric wheel, be installed with driving lever, driving lever and power transmission shaft lay respectively at eccentric both sides, on driver plate, offer strip groove setting up and down, the other end of driving lever is positioned at described strip groove, upper spray motion comprises the second dynamical element, at least one second axis of guide, sliding panel, every second axis of guide is all fixedly mounted on the upper end of housing, all front and back or left and right layouts of every second axis of guide, sliding panel is sleeved on second axis of guide, and sliding panel can slide on second axis of guide, the second dynamical element is hydraulic cylinder, cylinder or linear electric motors, the second dynamical element is fixedly mounted on housing, the axis of the output shaft of the second dynamical element is parallel with second axis of guide, the front end of the output shaft of the second dynamical element is fixedly connected with sliding panel by connecting plate, upper shower group is fixedly mounted on the downside of sliding panel.
Modularization cleaning system of the present invention, the each upper spray apertures of the upper shower of wherein said spray module is all provided with nozzle, the each lower spray apertures of lower shower is all provided with nozzle, the water shape of nozzle is umbrella, the lower shoe of rinse bath is obliquely installed, and liquid outlet is positioned at the lower position of rinse bath lower shoe.Water shape shape by nozzle is set to umbrella shape, can make cleaning fluid clean to more fully the various piece of workpiece.By liquid outlet being opened in to the lower position of rinse bath lower shoe, can making the impurity in cleaning fluid more easily enter liquid outlet, thereby be removed by filter.
Modularization cleaning system of the present invention, wherein states in the major trough of rinse bath, described ultrasonic module, jet flow module and bubbling module of spray module and is all installed with heating tube and temperature sensor and liquid level sensor.By heating tube and temperature sensor are set, temperature sensor detects after the temperature of cleaning fluid, according to the temperature detecting, adjusts the temperature of heating tube by controller, makes the cleaning fluid can be all the time in suitable temperature, ensures that cleaning performance is in optimum state.By liquid level sensor is set, in the time that the liquid level of rinse bath cleaning liquid inside is too low, open by controller by-pass valve control, the cleaning fluid automatic makeup in cleaning liquid bath for subsequent use is charged in rinse bath or major trough; Or in the time that the liquid level of rinse bath cleaning liquid inside is too low, liquid level sensor is reported to the police, by artificial fluid infusion.
Modularization cleaning system of the present invention, ultimate range between described every bubbling pipe and the bubbling reservoir lower shoe of wherein said bubbling module is not more than 5 millimeters, the diameter of every bubbling pipe is all between 10 millimeters to 16 millimeters, the diameter of bubble holes is all between 1 millimeter to 2 millimeters, facing mutually two distances between bubble holes is 80 millimeters to 100 millimeters, on the pipeline between air inlet and the source of the gas of bubbling pipe group, is provided with check valve.By by the distance limit between bubbling pipe and reservoir lower shoe in 5 millimeters, can make bubble move downward time, strike on reservoir base plate, make bubble through clash into after become less, distribute more even, thereby make the cleaner of workpiece cleaning.
Modularization cleaning system of the present invention, is provided with shutter on the described air outlet of wherein said drying module, and protective cover is installed on air inlet.By shutter is set on air outlet, can adjust the air-out wind direction at air port place, to different workpiece, adopt different wind directions, thereby make workpiece flash baking.By protective cover is set, can prevent that less workpiece is inhaled into air inlet, avoids blower fan to cause damage.
Modularization cleaning system difference from prior art of the present invention is the present invention includes ultrasonic module, jet flow module, spray module, bubbling module and drying module, when use for different workpiece, by the combination of different module, realize cleaning efficiency the highest, clean the minimum object of cost.
Below in conjunction with accompanying drawing, modularization cleaning system of the present invention is described further.
Brief description of the drawings
Fig. 1 is that the master of the ultrasonic module of modularization cleaning system of the present invention looks cutaway view;
Fig. 2 is that cutaway view is looked on the right side of the ultrasonic module of modularization cleaning system of the present invention;
Fig. 3 is the vertical view cutaway drawing of the ultrasonic module of modularization cleaning system of the present invention;
Fig. 4 is the stereogram of the ultrasonic module of modularization cleaning system of the present invention;
Fig. 5 is that the master of the jet flow module of modularization cleaning system of the present invention looks cutaway view;
Fig. 6 is that cutaway view is looked on the right side of the jet flow module of modularization cleaning system of the present invention;
Fig. 7 is the vertical view cutaway drawing of the jet flow module of modularization cleaning system of the present invention;
Fig. 8 is the stereogram of the jet flow module of modularization cleaning system of the present invention;
Fig. 9 is that the master of the spray module of modularization cleaning system of the present invention looks cutaway view;
Figure 10 is that cutaway view is looked on the right side of the spray module of modularization cleaning system of the present invention;
Figure 11 is the vertical view cutaway drawing of the spray module of modularization cleaning system of the present invention;
Figure 12 is the stereogram of the spray module of modularization cleaning system of the present invention;
Figure 13 is the stereogram of bin, bin motion and the lower shower group of the spray module of modularization cleaning system of the present invention;
The stereogram of the upper shower group of the spray module of Figure 14 modularization cleaning system of the present invention;
Figure 15 is the vertical view cutaway drawing of the bubbling module of modularization cleaning system of the present invention;
Figure 16 is that the master of the bubbling module of modularization cleaning system of the present invention looks cutaway view;
Figure 17 is that cutaway view is looked on a left side for the bubbling module of modularization cleaning system of the present invention;
Figure 18 is the stereogram of the bubbling module of modularization cleaning system of the present invention;
Figure 19 is the vertical view cutaway drawing of the drying module of modularization cleaning system of the present invention;
Figure 20 is that the master of the drying module of modularization cleaning system of the present invention looks cutaway view;
Figure 21 is that cutaway view is looked on the right side of the drying module of modularization cleaning system of the present invention;
Figure 22 is that cutaway view is looked on a left side for the drying module of modularization cleaning system of the present invention.
Detailed description of the invention
Modularization cleaning system of the present invention comprises ultrasonic module, jet flow module, spray module, bubbling module and drying module.
As Figure 1 and Figure 4, ultrasonic module comprises housing 101, ultrasonic wave reservoir 102, supersonic generator 103, ultrasonic oscillator 104, the first bracing frame 105, the second water pump 106 and filter 107.Ultrasonic wave reservoir 102 and supersonic generator 103 are all fixedly mounted in housing 101.Ultrasonic wave reservoir 102 comprises major trough 108 and overflow launder 109, major trough 108 is positioned at the right side of overflow launder 109, between major trough 108 and overflow launder 109, use dividing plate 110 intervals, the height of dividing plate 110 is a little less than the height of the major trough 108 being connected with dividing plate 110 and overflow launder 109 sidewall around, the upper end of dividing plate 110 is to a lateral buckling of overflow launder 109, form gear along 116, gear along 116 with the angle of dividing plate 110 lower ends be 70 degree.Be provided with filter 113 on the top of overflow launder 109, on filter 113, be installed with screen pack 114, gear along 116 outward flange be positioned at screen pack 114 directly over, offer spout hole 115 on the top of overflow launder 109, spout hole 115 is positioned at filter 113 tops.The right-hand member of the leading flank in major trough 108 is installed with U-shaped heating tube 117, temperature sensor 118 and liquid level sensor (not shown), wherein liquid level sensor is positioned at the top of heating tube 117, and temperature sensor 118 is positioned at the below of heating tube 117.The U-shaped heating tube 117 of this module is silica gel heating device.
Shown in Fig. 2, the lower shoe of major trough 108 is downward-sloping setting from front to back, offers clean-up port 111 in the left back portion of major trough 108 lower shoes, and cleaning valve 112 is installed on clean-up port 111.
Shown in Fig. 3, the first bracing frame 105 is positioned at major trough 108, and be arranged on the bottom of major trough 108, ultrasonic oscillator 104 is positioned at the first bracing frame 105, and be fixed on the lower shoe of major trough 108, supersonic generator 103 is fixedly mounted on housing 101, and supersonic generator 103 is positioned at ultrasonic wave reservoir 102 belows.
Shown in Fig. 2, the second water pump 106 and filter 107 are all fixedly mounted on the rear side of housing 101, the water inlet of the second water pump 106 is communicated with the liquid outlet of ultrasonic wave reservoir 102 by pipeline, the delivery port of the second water pump 106 is communicated with the water inlet of filter 107 by pipeline, the delivery port of filter 107 is communicated with the inlet of ultrasonic wave reservoir 102 by pipeline, wherein the inlet of ultrasonic wave reservoir 102 is positioned at the top of major trough 108, the liquid outlet of ultrasonic wave reservoir 102 is positioned at the bottom of overflow launder 109, inlet valve 119 is also installed on the inlet of ultrasonic wave reservoir 102, inlet valve 119 is connected with cleaning fluid tank (not shown) for subsequent use by pipeline.
This ultrasonic module in use, is first placed on the material frame that workpiece is housed on the first bracing frame, makes cleaning fluid submergence workpiece, then open supersonic generator, make ultrasonic oscillator vibration, ultrasonic wave in cleaning fluid density interphase to previous irradiation, produce minute bubbles, the closed shock wave that produces of bubble, destroy insoluble dirt, realize the cleaning of workpiece, the second water pump is opened simultaneously, filter cleaning fluid by filter and screen pack, ensure the high-efficiency washing of workpiece.
As Fig. 5, shown in Fig. 7, jet flow module comprises housing 201, jet flow reservoir 202, the second bracing frame 203, the first water pump 204, jet pipe group 205, screen pack 218, the second water pump 212 and filter 213, jet flow reservoir 202 is fixedly mounted in housing 201, jet flow reservoir 202 comprises major trough 209 and overflow launder 210, major trough 209 is positioned at the right side of overflow launder 210, between major trough 209 and overflow launder 210, use dividing plate 211 intervals, the height of dividing plate 211 is a little less than the height of the major trough 209 being connected with dividing plate 211 and overflow launder 210 sidewall around, the upper end of dividing plate 211 is to a lateral buckling of overflow launder 210, form gear along 220, gear along 220 with the angle of dividing plate 211 lower ends be 70 degree.
The second bracing frame 203 is positioned at major trough 209, and be arranged on the bottom of major trough 209, jet pipe group 205 is fixedly mounted in major trough 209, and jet pipe group 205 is positioned at the below of the second bracing frame 203, jet pipe group 205 comprises three jet pipes 207, parallel to each other between three jet pipes 207, and every jet pipe 207 all arranges left and right, the left end sealing of every jet pipe 207, the right-hand member of each jet pipe 207 is all communicated with the tube connector 224 arranging before and after, the front end sealing of tube connector 224, the rear end of tube connector 224 is provided with water inlet, on the upper surface of the tube wall of every jet pipe 207, interval offers some spurt holes 208.Shown in Fig. 6, in the lower shoe downward-sloping setting from front to back of major trough 209, offer clean-up port 215 in the left back portion of major trough 209 base plates, cleaning valve 216 is installed on clean-up port 215.The right-hand member of the leading flank in major trough 209 is installed with U-shaped heating tube 221, temperature sensor 222 and liquid level sensor (not shown), wherein liquid level sensor is positioned at the top of heating tube 221, and temperature sensor 222 is positioned at the below of heating tube 221.The U-shaped heating tube 221 of this module is silica gel heating device.
The top of overflow launder 210 is provided with filter 217, is installed with screen pack 218 on filter 217, gear along 220 outward flange be positioned at screen pack 218 directly over, offer spout hole 219 on the top of overflow launder 210, spout hole 219 is positioned at filter 217 tops.The bottom surface of overflow launder 210 is also downward-sloping setting from front to back, on the bottom surface of overflow launder 210, offer the first liquid outlet 206 and the second liquid outlet 214, the first liquid outlet 206 is positioned at the front portion of the bottom surface of overflow launder 210, and the second liquid outlet 214 is positioned at the rear portion of the bottom surface of overflow launder 210.
Shown in Fig. 8, the first water pump 204, the second water pump 212 are all fixedly mounted on the rear bottom surface 227 of housing 201, filter 213 is fixedly mounted on the trailing flank outside of housing 201, the water inlet of the first water pump 204 is communicated with the first liquid outlet 206 by pipeline, and the delivery port of the first water pump 204 is communicated with the water inlet of the tube connector 224 of jet pipe group 205 by pipeline.The water inlet of the second water pump 212 is connected with the second liquid outlet 214 that is positioned at overflow launder 210 bottoms by pipeline, the delivery port of the second water pump 212 is communicated with the water inlet of filter 213 by pipeline, and the delivery port of filter 213 is communicated with the inlet 225 that is positioned at major trough 209 tops by pipeline.On the inlet 225 of major trough 209, inlet valve 223 is also installed, inlet valve 223 is connected with cleaning fluid tank for subsequent use by pipeline.
When this jet flow module is used, first in major trough, inject cleaning fluid, start power supply, control U-shaped heating tube cleaning fluid is heated to 40 degrees Celsius, then workpiece needs being cleaned is put into major trough, cover the upper cover of cleaning machine, then start the first water pump, cleaning fluid is through the spurt hole ejection of jet pipe, make the cleaning fluid in major trough form turbulent flow, workpiece is cleaned, open the second water pump simultaneously, realize the filtration of cleaning fluid.
As shown in Fig. 9, Figure 11, spray module comprises housing 301, rinse bath 302, upper shower group, upper spray motion, lower shower group 305, high-pressure hydraulic pump 306, filter 307, bin 308, bin motion, heating tube 329, temperature sensor 330, liquid level sensor and Solenoid ball valve 333, shown in Figure 10, wherein rinse bath 302 is fixedly mounted in housing 301, the lower shoe of rinse bath 302 is downward-sloping setting from front to back, offers the second liquid outlet 310 in the centre of the rear side of rinse bath 302 lower shoes.
Bin 308 is positioned at rinse bath 302, and shown in Figure 13, bin motion comprises the first dynamical element 315, power transmission shaft 316, eccentric wheel 317, driver plate 318, two first axis of guide 319 and the bin bracing frames 320 that are parallel to each other.Bin bracing frame 320 is fixedly mounted on the lower shoe of rinse bath 302, the two ends of two first axis of guides 319 are all fixedly mounted on the two ends, left and right of bin bracing frame 320, two first axis of guides 319 lay respectively at the upside of bin bracing frame 320 front/rear ends, bin 308 is sleeved on two first axis of guides 319 by linear bearing, driver plate 318 is fixedly mounted on bin 308 middle parts, and the two ends, left and right of driver plate 318 are welded on respectively on the left and right end face of bin 308.In this module, the first dynamical element 315 is stepper motor, and certain the first dynamical element 315 also can use hydraulic motor.The first dynamical element 315 use bolts are fixedly mounted on the rear side of housing 301, the axis of the output shaft of the first dynamical element 315 is perpendicular to the axis of first axis of guide 319, the output shaft of the first dynamical element 315 is fixedly connected with the rear end of power transmission shaft 316 through housing 301 is rear, power transmission shaft 316 is through after rinse bath 302, be installed with eccentric wheel 317 at its front end, between power transmission shaft 316 and rinse bath 302, be provided with sealing ring, on eccentric wheel 317, be installed with driving lever 322, driving lever 322 is positioned at the front side of eccentric wheel 317, on the left end of driver plate 318, offer strip groove 323 setting up and down, the other end of driving lever 322 is positioned at strip groove 323.Wherein descend shower group 305 to be fixedly mounted in rinse bath 302, and lower shower group 305 is positioned at the below of bin 308, lower shower group 305 comprises the lower shower 313 of two settings parallel to each other, the upper surface interval of the tube wall of every lower shower 313 offer some lower spray apertures 314, the each lower spray apertures 314 of lower shower 313 is all provided with nozzle 328, and the water shape of stating nozzle 328 is umbrella.
Shown in Figure 12, upper spray motion comprises the second dynamical element 324, two second axis of guide 325 and sliding panels 326 parallel to each other, the rear and front end of two second axis of guides 325 is all fixedly mounted on the upper end of housing 301, and two second axis of guides 325 lay respectively at the top of the left and right both ends of the surface of housing 301, sliding panel 326 is sleeved on second axis of guide 325 by linear bearing, and sliding panel 326 can slide on second axis of guide 325.In this module, the second dynamical element 324 is linear electric motors, the second dynamical element 324 can also be hydraulic cylinder or cylinder, the second dynamical element 324 is fixedly mounted on the right side of housing 301, the axis of the output shaft of the second dynamical element 324 is parallel with second axis of guide 325, the front end of the output shaft of the second dynamical element 324 is fixedly connected with sliding panel 326 by connecting plate 327, and upper shower group 303 is fixedly mounted on the downside of sliding panel 326.Shown in Figure 14, upper shower group 303 comprises two upper showers 311 that be arranged in parallel, the shape of cross section of upper shower 311 is rectangle, the left end of two upper showers 311 connects with tube connector, on root, the right-hand member of shower 311 also connects with tube connector, is provided with water inlet in the rear end of the tube connector of right-hand member.Spray apertures 312 on offering of the lower surface interval of the tube wall of upper shower 311 is some, each upper spray apertures 312 is all provided with nozzle 328, and the water shape of nozzle 328 is umbrella.
Shown in Figure 12, wherein high-pressure hydraulic pump 306 and filter 307 are all fixedly mounted on housing 301, the water inlet of high-pressure hydraulic pump 306 is communicated with the second liquid outlet 310 of rinse bath 302, the delivery port of high-pressure hydraulic pump 306 is communicated with the water inlet of filter 307, the delivery port of filter is connected with the water inlet of upper shower group 303 and lower shower group by threeway 332, on the pipeline between threeway 332 and upper shower group 303, Solenoid ball valve 333 is installed.
In the front side wall of rinse bath 302 is capable, be installed with U-shaped heating tube 329 and temperature sensor 330, U-shaped heating tube 329 and temperature sensor 330 are all positioned at the below of lower shower group 305, and U-shaped heating tube 329 is positioned at the middle part of rinse bath 302.In this module, U-shaped heating tube 329 is silica gel heating device.On the front side of rinse bath 302, be also installed with liquid level sensor, liquid level sensor is positioned at the below of lower shower group 305, and inlet valve 331 is also installed on the inlet of rinse bath 302, and inlet valve 331 is connected with cleaning fluid tank for subsequent use by pipeline.
This spray module in use, first workpiece is placed on bin, start the first dynamical element, the second dynamical element and high-pressure hydraulic pump simultaneously, the output shaft rotation of the first dynamical element, band movable eccentric wheel rotates, and because the driving lever on eccentric wheel is stirred driver plate, driver plate left and right moves back and forth, drive bin to move back and forth along the first axis of guide left and right, thereby drive workpiece left and right to move back and forth; After the second dynamical element starts, before and after its output shaft, move back and forth, drive sliding panel to move back and forth before and after second axis of guide, thereby before and after shower group, move back and forth in drive, high-pressure hydraulic pump starts, give upper shower group and lower shower group output cleaning fluid simultaneously, thereby realize the dynamic cleaning of workpiece.By filter is set, can ensure the cleanliness factor of cleaning fluid, prevent workpiece secondary pollution.
As shown in Figure 15,18, bubbling module comprises housing 401, bubbling reservoir 402, the 3rd bracing frame 403, bubbling pipe group 404, the second water pump 408, filter 409, screen pack, heating tube 419, temperature sensor and liquid level sensor.Bubbling reservoir 402 is fixedly mounted in housing 401, shown in Figure 16, bubbling reservoir 402 comprises major trough 410 and overflow launder 411, the top of overflow launder 411 is provided with filter 415, on filter 415, be installed with screen pack 416, the top of overflow launder 411 offers spout hole 417, and spout hole 417 is positioned at filter 415 tops.Between major trough 410 and overflow launder 411, use dividing plate 412 intervals, the height of dividing plate 412 is a little less than the height of the major trough 410 being connected with dividing plate 412 and overflow launder 411 sidewall around, the upper end of dividing plate 412 is to a lateral buckling of overflow launder 411, form gear along 418, gear along 418 outward flange be positioned at described screen pack 416 directly over, gear along 418 with the angle of dividing plate 412 lower ends be 70 degree.
Shown in Fig. 6, the lower shoe of major trough 410 is downward-sloping setting from front to back, offers clean-up port 413 in major trough 410 lower shoe left rear side, and cleaning valve 414 is installed on clean-up port 413.The right-hand member of the leading flank in major trough 410 is installed with U-shaped heating tube 419, temperature sensor 420 and liquid level sensor (not shown), wherein liquid level sensor is positioned at the top of heating tube 419, and temperature sensor 420 is positioned at the below of heating tube 419.The U-shaped heating tube 419 of this module is silica gel heating device.
Shown in Figure 16,17, the top of major trough 410 offers the inlet 450 of bubbling reservoir 402, liquid outlet 451, the three bracing frames 403 that the bottom of overflow launder 411 offers bubbling reservoir 402 are arranged in bubbling reservoir 402, and are positioned at the bottom of bubbling reservoir 402.On the inlet 450 of bubbling reservoir 402, inlet valve 421 is also installed, inlet valve 421 is connected with cleaning fluid tank (not shown) for subsequent use by pipeline.
Bubbling pipe group 404 is fixedly mounted in bubbling reservoir 402, and bubbling pipe group 404 is positioned at the below of the 3rd bracing frame 403, the air inlet of bubbling pipe group 404 is connected with source of the gas by pipeline, shown in Figure 17, on the pipeline between air inlet and the source of the gas of bubbling pipe group 404, be provided with check valve 407, bubbling pipe group 404 comprises two bubbling pipes that be arranged in parallel 405, shown in Figure 16, every bubbling pipe 405 is parallel with bubbling reservoir 402 lower shoes, and the distance between every bubbling pipe 405 and bubbling reservoir 402 is 4 millimeters, the diameter of every bubbling pipe 405 is 10 millimeters, at some bubble holes 406 that offer at the downside interval of the tube wall of every bubbling pipe 405, the diameter of each bubble holes 406 is 1 millimeter, facing mutually two distances between bubble holes 406 is 80 millimeters.
The second water pump 408 and filter 409 are all fixedly mounted on the rear side of housing 401, the water inlet of the second water pump 408 is communicated with the liquid outlet 451 of bubbling reservoir 402 by pipeline, the delivery port of the second water pump 408 is communicated with the water inlet of filter 409 by pipeline, and the delivery port of filter 409 is communicated with the inlet 450 of bubbling reservoir 402 by pipeline.
When this bubbling module is used, first the material frame that workpiece is housed is placed on the 3rd bracing frame, make cleaning fluid submergence workpiece, then open source of the gas, in bubbling pipe, lead to compressed air, the bubble holes of compressed air on bubbling pipe is discharged from, the gas of discharging forms bubble in cleaning fluid, the bubble forming is at the resistance of cleaning fluid, under the effect that pressure and reservoir bottom surface clash into, form little and uniform bubble, on bubble, return, impact on workpiece, realize the cleaning of workpiece, water pump 8 is opened simultaneously, filter cleaning fluid by filter and screen pack, ensure the high-efficiency washing of workpiece.
As Figure 19., as shown in 20, drying module comprises housing 501, drying chamber 502, blower fan 503, three heating tubes 504, shutter 509, protective cover 510, bracing frame 511, upper cover 514, blast pipe 505 and discharge pipes 506.502 one-tenth of drying chambers are rectangular-shaped, the upper end of drying chamber 502 is uncovered, be fixedly mounted in housing 501, between the sidewall of drying chamber 502 and housing 501 sidewalls, there is gap, between the lower shoe of the lower shoe of drying chamber 502 and housing 501, also there is gap, on the sidewall of drying chamber 502 right-hand members, offer air inlet 507, on the sidewall of the left end of drying chamber 502, offer air outlet 508, air outlet 508 and air inlet 507 are on sustained height, blower fan 503 is fixedly mounted in housing 501, and blower fan 503 is positioned at the lower right of drying chamber 502, the air inlet 507 of blower fan is connected with blast pipe 505 one end, the other end of blast pipe 505 is connected with air inlet 507, shown in Figure 22, the outside of air inlet 507 is installed with protective cover 510 with bolt.The air outlet 508 of blower fan 503 is connected with discharge pipe 506, and the other end of discharge pipe 506 is connected with air outlet 508, and shown in Figure 21, the outside of air outlet 508 is installed with shutter 509 with bolt.The upper end that is installed with three 504, three heating tubes 504 of U-shaped heating tube parallel to each other in discharge pipe 506 is all obliquely installed from right to left.
Bracing frame 511 is arranged in drying chamber 502, and the upper surface of bracing frame 511 is in the lower end of air inlet 507 and air outlet 508.On the lower shoe of drying chamber 502, also offer discharge outlet 512, discharge outlet 512 is connected with drainpipe 513.The inner rectangle upper cover 514 for hollow is installed in the upper end of drying chamber 502, and upper cover 514 can be by the closure of openings of the upper end of drying chamber 502.
This drying module in use, is first opened upper cover, and workpiece is placed on bracing frame, then covers upper cover, restarts the power supply of blower fan and heating tube, and after workpiece is dried, powered-down, opens upper cover, and workpiece is taken out.
Modularization cleaning system of the present invention, for different workpiece, can adopt the combination of multiple modules, for example:
1, PCBA cleans: adopt ultrasonic module, bubbling module, jet flow module, spray module and drying module.
2, PCB cleans: adopt ultrasonic module, jet flow module, bubbling module and drying module.
3, bearing cleaning: adopt jet flow module, spray module and drying module.
4, leading screw cleans: adopt ultrasonic module, bubbling module and drying module.
5, semiconductor lead frame postwelding cleans: adopt ultrasonic module, jet flow module, spray module and drying module.
6, solar silicon wafers cleans: adopt jet flow module, bubbling module and drying module.
7, piston cleans: adopt spray module (cleaning), spray module (rinsing) and drying module.
8, bolt cleans: adopt ultrasonic module (cleaning), ultrasonic module (rinsing) and drying module.
9, for the cleaning of the parts such as a small amount of gear: adopt spray module or jet flow module or bubbling module to clean, rinsing, baking operation are by completing by hand.
10, a small amount of PCB cleans: adopt ultrasonic module to clean, other operation is manual to be completed.
11, for easy cleaning part simple in structure: after manual cleaning, adopt drying module to dry.
For identical workpiece, clean cost according to the difference of cleaning requirement and consideration, adopt one or more modules collocation to clean.
Above-described embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; design under the prerequisite of spirit not departing from the present invention; various distortion and improvement that those of ordinary skill in the art make technical scheme of the present invention, all should fall in the definite protection domain of the claims in the present invention book.
Claims (10)
1. a modularization cleaning system, it comprises ultrasonic module, jet flow module, spray module, bubbling module and drying module, it is characterized in that, above-mentioned multiple modules can be combined, described ultrasonic module, jet flow module, spray module, bubbling module and drying module have included housing
Described ultrasonic module comprises ultrasonic wave reservoir, supersonic generator, ultrasonic oscillator and the first bracing frame, described ultrasonic wave reservoir and supersonic generator are installed in housing, described the first bracing frame is positioned at ultrasonic wave reservoir, described ultrasonic oscillator is fixedly mounted in ultrasonic wave reservoir, and described ultrasonic oscillator is positioned at the first bracing frame, described supersonic generator is positioned at ultrasonic wave reservoir below
Described jet flow module comprises jet flow reservoir, the second bracing frame, the first water pump and jet pipe group, described jet flow reservoir is fixedly mounted in housing, described the second bracing frame is positioned at jet flow reservoir, and be arranged on the bottom of jet flow reservoir, described jet pipe group is fixedly mounted in jet flow reservoir, and described jet pipe group is positioned at the below of the second bracing frame, the water inlet of described the first water pump is connected with the first liquid outlet that is positioned at jet flow reservoir bottom surface by pipeline, the delivery port of described the first water pump is communicated with the water inlet of described jet pipe group by pipeline, described jet pipe group comprises at least one jet pipe, on the upper surface of the tube wall of described every jet pipe all interval offer some spurt holes,
Described spray module comprises rinse bath, upper shower group, upper spray motion, lower shower group, high-pressure hydraulic pump, bin and bin motion, described rinse bath is fixedly mounted in housing, described bin is positioned at rinse bath, described bin motion can make bin left and right or front and back move back and forth, lower shower group is fixedly mounted in rinse bath, described lower shower group is positioned at the below of bin, described upper shower group is positioned at the top of bin, described upper spray motion can make before and after shower group or left and right moves back and forth, described high-pressure hydraulic pump is fixedly mounted on housing, the water inlet of described high-pressure hydraulic pump is communicated with the liquid outlet that is opened in bottom of rinse bath, the water inlet of the delivery port of described high-pressure hydraulic pump and upper shower group, the water inlet of lower shower group is all communicated with, described upper shower group comprises at least one upper shower, the lower surface interval of the tube wall of described upper shower offer some upper spray apertures, described lower shower group comprises at least one lower shower, the upper surface interval of the tube wall of described lower shower offer some lower spray apertures,
Described bubbling module comprises bubbling reservoir, the 3rd bracing frame and bubbling pipe group, described bubbling reservoir is fixedly mounted in housing, described the 3rd bracing frame is arranged in bubbling reservoir, described bubbling pipe group is fixedly mounted in bubbling reservoir, and bubbling pipe group is positioned at the below of the 3rd bracing frame, the air inlet of described bubbling pipe group is connected with source of the gas by pipeline, and described bubbling pipe group comprises at least one bubbling pipe, the downside interval of the tube wall of described every bubbling pipe offer some bubble holes
Described drying module comprises drying chamber, blower fan, at least one heating tube, blast pipe and discharge pipe, described drying chamber is fixedly mounted in housing, on the sidewall of one end of described drying chamber, offer air inlet, on the sidewall of the other end of described drying chamber, offer air outlet, described air inlet is relative with described air outlet, the air inlet of described blower fan is connected with blast pipe, the other end of described blast pipe is connected with described air inlet, the air outlet of described blower fan is connected with discharge pipe, the other end of described discharge pipe is connected with described air outlet, described every heating tube is all fixedly mounted in described discharge pipe.
2. modularization cleaning system according to claim 1, it is characterized in that: described ultrasonic wave reservoir, jet flow reservoir and bubbling reservoir include major trough and overflow launder, between major trough and overflow launder, with baffle interval, the height of described dividing plate is a little less than the height of the major trough being connected with dividing plate and overflow launder sidewall around.
3. modularization cleaning system according to claim 2, it is characterized in that: the top of described overflow launder is provided with filter, on described filter, be installed with screen pack, the top of overflow launder offers spout hole, spout hole is positioned at filter top, and the upper end of described dividing plate, to a lateral buckling of overflow launder, forms gear edge, the outward flange on described gear edge be positioned at described screen pack directly over, described gear is along being less than 90 degree with the angle of dividing plate lower end.
4. modularization cleaning system according to claim 3, it is characterized in that: the lower shoe of the major trough of described ultrasonic wave reservoir, jet flow reservoir and bubbling reservoir is all obliquely installed, lower position at each major trough lower shoe offers clean-up port, and cleaning valve is installed on described clean-up port.
5. modularization cleaning system according to claim 4, it is characterized in that: described ultrasonic module, jet flow module and bubbling module all also comprise the second water pump and filter, described the second water pump and filter are all fixedly mounted on housing, the water inlet of described the second water pump is communicated with the second liquid outlet that is opened in isopipe root by pipeline, the delivery port of described the second water pump is communicated with the water inlet of filter by pipeline, and the delivery port of described filter is communicated with the inlet that is opened in major trough top by pipeline.
6. modularization cleaning system according to claim 5, it is characterized in that: the bin motion of described spray module comprises the first dynamical element, power transmission shaft, eccentric wheel, driver plate, at least one first axis of guide and bin bracing frame, described bin bracing frame is fixedly mounted in rinse bath, described every first axis of guide is all fixedly mounted on bin bracing frame, described every first axis of guide is left and right or front and back layout all, described bin is sleeved on first axis of guide, and bin can slide on first axis of guide, described driver plate is fixedly mounted on bin, described the first dynamical element is motor or hydraulic motor, described the first dynamical element is fixedly mounted on housing, the axis of the output shaft of described the first dynamical element is perpendicular to the axis of first axis of guide, described the first dynamical element is connected with eccentric wheel by power transmission shaft, on described eccentric wheel, be installed with driving lever, described driving lever and power transmission shaft lay respectively at eccentric both sides, on described driver plate, offer strip groove setting up and down, the other end of described driving lever is positioned at described strip groove, described upper spray motion comprises the second dynamical element, at least one second axis of guide, sliding panel, described every second axis of guide is all fixedly mounted on the upper end of housing, described every second axis of guide is front and back or left and right layout all, described sliding panel is sleeved on second axis of guide, and sliding panel can slide on second axis of guide, described the second dynamical element is hydraulic cylinder, cylinder or linear electric motors, described the second dynamical element is fixedly mounted on housing, the axis of the output shaft of described the second dynamical element is parallel with second axis of guide, the front end of the output shaft of described the second dynamical element is fixedly connected with sliding panel by connecting plate, described upper shower group is fixedly mounted on the downside of sliding panel.
7. modularization cleaning system according to claim 6, it is characterized in that: the each upper spray apertures of the described upper shower of described spray module is all provided with nozzle, the each lower spray apertures of described lower shower is all provided with nozzle, the water shape of described nozzle is umbrella, the lower shoe of described rinse bath is obliquely installed, and described liquid outlet is positioned at the lower position of rinse bath lower shoe.
8. modularization cleaning system according to claim 7, is characterized in that: in the major trough of the described rinse bath of described spray module, described ultrasonic module, jet flow module and bubbling module, be all installed with heating tube and temperature sensor and liquid level sensor.
9. modularization cleaning system according to claim 8, it is characterized in that: the ultimate range between described every bubbling pipe and the bubbling reservoir lower shoe of described bubbling module is not more than 5 millimeters, the diameter of described every bubbling pipe is all between 10 millimeters to 16 millimeters, the diameter of described bubble holes is all between 1 millimeter to 2 millimeters, described to face mutually two distances between bubble holes be 80 millimeters to 100 millimeters, on the pipeline between air inlet and the source of the gas of described bubbling pipe group, is provided with check valve.
10. modularization cleaning system according to claim 9, is characterized in that: on the described air outlet of described drying module, shutter is installed, on described air inlet, protective cover is installed.
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Effective date of registration: 20151014 Address after: 215000, Suzhou Industrial Park, Jiangsu Province, Jinji Lake Road, 99, Suzhou nano city NW01-103 Patentee after: Suzhou Thai precision cleaning equipment Co., Ltd. Address before: 101102 Beijing city Tongzhou District Bridge Industrial Base Jing Sheng South four Street No. 15 East Valley 9B U Patentee before: Beijing Tietop Precision Cleaning Equipment Co.,Ltd. |