CN112454639B - Prefabricated part production line - Google Patents
Prefabricated part production line Download PDFInfo
- Publication number
- CN112454639B CN112454639B CN202011093425.3A CN202011093425A CN112454639B CN 112454639 B CN112454639 B CN 112454639B CN 202011093425 A CN202011093425 A CN 202011093425A CN 112454639 B CN112454639 B CN 112454639B
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- Prior art keywords
- conveying line
- fence
- hopper
- jacking
- lifting
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims abstract description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 238000009826 distribution Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 30
- 238000003756 stirring Methods 0.000 claims description 24
- 238000007664 blowing Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 10
- 238000004062 sedimentation Methods 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 9
- 230000000630 rising effect Effects 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract 1
- 229910001220 stainless steel Inorganic materials 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000005498 polishing Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
Abstract
The invention relates to a prefabricated part production line which comprises a mould conveying line, a fence conveying line, a shield plate conveying line, a distributing device, a vibrating device and a cleaning spraying room, wherein the mould conveying line is arranged on the upper portion of the mould conveying line; erect on the mould transfer chain and wash the room that sprays, the tail end of mould transfer chain is equipped with fence transfer chain, many sunshade transfer chain, distributing device respectively, the inside nested vibrations workstation that has automatic rising of sunshade transfer chain, the distributing device has been erect to the afterbody of mould transfer chain, and distributing device includes cloth support body, two sets of loading attachment, fence distributing device, sunshade distributing device. The invention is an integrated production device, can adjust the cloth range according to the size of the corresponding die, and is flexible to use; the adopted jacking device utilizes the movement of the guide lifting plate, has simple structure, small occupied space and lower manufacturing cost and use cost; the spray cleaning room can avoid the work of secondary manual spraying of the release agent, and facilitates the recycling of the release agent.
Description
Technical Field
The invention relates to the technical field of prefabricated part production, in particular to a prefabricated part production line.
Background
The prefabricated part comprises a plurality of types, such as common fences, shielding plates for high-speed rails and the like, different shapes need to be designed according to specific requirements, integrated production is not realized in the conventional prefabricated part production equipment, the prefabricated part is single-function, only works aiming at a specified mould, cannot be adjusted according to the size and the distance of the mould, and the usability is not flexible; and the mould clearance process divides the mould room of polishing and sprays the room two parts and constitute, and the room inner structure of polishing is complicated with high costs, and later maintenance is with high costs, uses inconveniently, and specific problem is: the curtain plate mould is special-shaped, has large volume and is not well determined in the polishing track position, the prior polishing adopts a steel wire wheel for polishing, the height between the steel wire wheel and the mould surface is not well controlled, and when the steel wire wheel is seriously abraded, the polishing precision is influenced, and the steel wire wheel needs to be replaced in time; the existing spray room is composed of a high-pressure water pump and a mist spray head, and the structure cannot control the working time of the spray head, the quantity of the release agent on the surface of a mould, and the parts with neutral positions directly cause the loss of the release agent and other defects.
Disclosure of Invention
In order to overcome the disadvantages, the invention aims to provide a prefabricated part production line.
The technical scheme adopted by the invention for solving the technical problems is as follows: a prefabricated part production line comprises a mould conveying line, a fence conveying line, a shading plate conveying line, a distributing device, a vibrating device and a cleaning and spraying room;
the die conveying line is provided with a cleaning spraying room in an erected mode, the cleaning spraying room comprises a room body, water knife devices, air knife devices, a high-pressure pump and a fan module, at least two groups of water knife devices and one group of air knife devices are arranged in the room body, the air knife devices are located behind the water knife devices, each water knife device comprises a water supply pipe and a high-pressure fan-shaped spray head, a plurality of high-pressure fan-shaped spray heads are uniformly installed on the water supply pipe, a water inlet pipe of the water supply pipe is communicated with a water outlet of the high-pressure pump, each air knife device comprises an air supply pipe, a plurality of strip-shaped gaps are uniformly formed in the side face of each air supply pipe, and an air inlet pipe on each air supply pipe is communicated with a fan outlet in the fan module;
the tail end of the mould conveying line is respectively provided with a fence conveying line, a plurality of curtain plate conveying lines and a distributing device, the fence conveying line and the curtain plate conveying lines are respectively vertical to the mould conveying line, the tail part of the mould conveying line, which corresponds to the end part of the fence conveying line, is provided with a first lifting conveying line, the tail part of the fence conveying line is provided with a second lifting conveying line, the automatic lifting device comprises a mould conveying line, a first jacking conveying line, a second jacking conveying line, a set of automatic lifting vibration workbench and a set of automatic lifting vibration workbench, wherein the first jacking conveying line is used for conveying moulds on the mould conveying line to the corresponding screen plate conveying line in a steering mode;
the distribution device is erected at the tail part of the die conveying line and comprises a distribution frame body, two sets of feeding devices, a fence distribution device and a shielding plate distribution device, the feeding devices comprise inclined-pull driving mechanisms and inclined-pull hoppers, the fence distribution device comprises a fence carrying hopper and a fence distribution hopper, the fence carrying hopper is fixedly arranged on the distribution frame body through a connecting support block, the fence distribution hopper is positioned below the fence carrying hopper, and the fence distribution hopper is assembled on a first rail on the fence conveying line through a first walking frame;
the sunshade distributing device includes that the sunshade takes advantage of hopper, a plurality of sunshade cloth fill, corresponds sunshade cloth fill of installation in the tip top of every sunshade transfer chain, the sunshade takes advantage of on the second track of hopper assembly on the cloth support body through the second walking frame, and the second track is mutually perpendicular with the sunshade transfer chain, is located the top that the sunshade cloth was fought.
Specifically, the room body includes support body, casing, front end, the rear end of the room body all are equipped with position sensor, the subaerial escape canal of having seted up in room body below, the escape canal is linked together with the solvent pond, and the solvent pond is separated for sedimentation tank, clean liquid pond by the baffle, and sedimentation tank and escape canal are linked together, and the solution after washing the mould directly gets into in the sedimentation tank via the escape canal, overflows to clean liquid pond from the baffle top after deposiing, and the water inlet and the clean liquid pond of high-pressure pump are linked together, reuse solution.
Specifically, the water outlet of the high-pressure pump is communicated with the water inlet pipe of the water supply pipe through the filter pump.
Specifically, the air knife device and the water knife device are assembled on the frame body through the adjusting blocks respectively.
Specifically, the fence distributing hopper is connected with a first travelling frame through a plurality of weighing sensors, a channel steel beam is arranged below the first travelling frame, a grooved wheel is arranged on the beam and driven by a first driving motor, a plurality of mutually parallel screw conveyors are arranged in the fence distributing hopper near the bottom, each screw conveyor is driven by a conveying motor, a distributing material guide pipe is arranged at one side of the fence distributing hopper corresponding to the tail end of each screw conveyor, the distributing material guide pipe is assembled on the side wall of the fence distributing hopper through a connecting flange, and the adjusting bolt penetrates through the adjusting through holes to fix the connecting flange on the fence distributing hopper, and a distributing partition plate is arranged between two adjacent screw conveyors in the fence distributing hopper.
Specifically, a first feed opening is formed in the lower end of the fence carrying hopper, a first stirring device is installed in the first feed opening, the first stirring device comprises a first stirring shaft and first stirring blades uniformly installed on the first stirring shaft, two ends of the first stirring shaft are installed on the wall of the first feed opening through bearings, and one end of the first stirring shaft is connected with a stirring motor through a speed reducer; first feed opening department evenly is equipped with a plurality of first drain openings, first drain opening quantity is the same with screw conveyer's quantity, and first drain opening department is equipped with first blowing door, and one side of first blowing door is connected with the telescopic link of first blowing cylinder, and first blowing cylinder assembles on first blowing support.
Specifically, be equipped with weighing sensor between sunshade takes advantage of hopper and the second walking frame, the bottom that the sunshade takes advantage of the hopper is equipped with the second blowing mouth, and second blowing mouth department is equipped with the second blowing door of mutual symmetry, and the second blowing door passes through the drive of second blowing cylinder and opens and shuts.
Specifically, the below of sunshade cloth hopper is equipped with the third drain hole, and the both sides of third drain hole are equipped with a stock guide respectively, and third drain hole department symmetry is equipped with the third baiting door, and the third baiting door opens and shuts through the drive of third blowing cylinder respectively, and the third blowing cylinder passes through the support assembly on third drain hole wall, and the stock guide of both sides will expect to lead to in the sunshade mould of its below.
Specifically, the vibration workbench is installed on the jacking device and used for jacking and putting down the screen plate die on the screen plate conveying line, the vibration workbench comprises two vibration plates and a vibration motor, the vibration plates are assembled on the jacking device through vibration springs, and the vibration motor is assembled on the bottom surface of the vibration plates.
Specifically, the jacking device includes jacking chassis, elevating platform, jacking chassis both sides are equipped with the guide rail, and the both ends of jacking chassis are equipped with respectively leads and rise the subassembly, leads to rise the subassembly and include two mutual parallel arrangement lead to rise board, connecting rod, lead to rise board fixed establishment at the both ends of connecting rod, are equipped with the gyro wheel on every leads and rise the board, and the gyro wheel assembly is on the guide rail of chassis both sides, the upper surface of leading and rising the board is equipped with the lift groove, and the lower extreme of lift main part is equipped with the jacking sheave, and the assembly of jacking sheave is in the lift groove of the board that leads that corresponds, every fixed mounting has first connecting seat on the connecting rod, and first connecting seat articulates together with the one end of jacking pneumatic cylinder, and the other end and the second connecting seat of jacking pneumatic cylinder link together, and the second connecting seat is fixed on the crossbeam.
The invention has the following beneficial effects: the invention is an integrated production device, can simultaneously produce prefabricated parts such as fences, shielding plates and the like, can adjust the distribution range according to the size of a corresponding mould, and is flexible to use; the adopted jacking device jacks up and puts down the lifting main body by utilizing the movement of the guide lifting plate, has simple structure, small occupied space and lower manufacturing cost and use cost, meets the actual requirement, and is economical and applicable; the spray cleaning room is provided with two water jet cutter devices, the first water jet cutter device is rough cleaning, the second water jet cutter device is fine cleaning, the two water jet cutter devices can adjust different water cutting force according to actual conditions, the high and low positions can also be adjusted to adapt to molds with different thicknesses, the water jet cutter devices directly adopt release agents to clean, secondary manual release agent spraying work is avoided, industrial rust removal high-pressure pumps are adopted as high-pressure pumps in the high-pressure pumps and the fan modules at the station, a filter pump with the precision of 0.5 mu, the high-pressure pumps, the filter pumps, the water jet cutter devices and drainage ditches built on the ground are added to form a liquid circulation system, the release agents are conveniently recycled, and the air jet cutter devices are used for removing residual release agents on the surfaces of the molds.
Drawings
FIG. 1 is a schematic diagram of a factory building and a production line structure according to the present invention.
FIG. 2 is a schematic view of the structure of the production line of the present invention.
FIG. 3 is a top view of the production line of the present invention.
FIG. 4 is a schematic structural diagram of a material distribution device of the present invention.
Fig. 5 is a side view of the distribution device according to the invention.
Fig. 6 is a schematic diagram of the structure of the fence material-holding hopper of the invention.
Fig. 7 is a schematic structural view of a fence distributing hopper of the invention.
Fig. 8 is a top view of a fence distributing hopper of the present invention.
Fig. 9 is a schematic view of the structure of the adjusting flange of the fence distributing hopper of the invention.
FIG. 10 is a schematic view of the structure of the cover plate container of the present invention.
Fig. 11 is a schematic structural view of the shutter cloth hopper of the present invention.
Fig. 12 is a top view of the shutter cloth hopper of the present invention.
Fig. 13 is a schematic structural view of the spray room of the present invention.
Fig. 14 is a schematic view of the internal structure of the spray room of the present invention.
FIG. 15 is a schematic view of the structure of the air supply pipe and the water supply pipe of the present invention.
Fig. 16 is a schematic view of the position of each conveyor line of the present invention.
Fig. 17 is a schematic view of the fence conveying line structure of the present invention.
Fig. 18 is a schematic view of the structure of the shutter conveying line of the present invention.
FIG. 19 is a schematic view of a vibration table according to the present invention.
Fig. 20 is a schematic structural view of the lifting device of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings.
A prefabricated part production line shown in fig. 1 to 20 comprises a mold conveying line 2, a fence conveying line 4, a shielding plate conveying line 5, a material distribution device 7, a vibration workbench 503 and a cleaning spray room 3, wherein the mold conveying line 2, the fence conveying line 4, the shielding plate conveying line 5, the material distribution device 7, the vibration workbench 503 and the cleaning spray room 3 are placed in a factory building 1, the factory building 1 is at least provided with an inlet 102 and an outlet 101, and the inlet 102 is arranged at the material distribution device 7;
the cleaning spraying room is erected on the mold conveying line and comprises a room body, a water knife device 304, an air knife device 303, a high-pressure pump and a fan module 301, at least two groups of water knife devices 304 and one group of air knife devices 303 are arranged in the room body, the air knife devices 303 are located behind the water knife devices 304 (the rear part is the traveling direction of the mold), each water knife device 304 comprises a water supply pipe 3041 and a high-pressure fan-shaped spray head 3042, a plurality of high-pressure fan-shaped spray heads 3042 are uniformly installed on the water supply pipe 3041, a water inlet pipe of the water supply pipe 3041 is communicated with a water outlet of the high-pressure pump, a solvent is sprayed out through the plurality of high-pressure fan-shaped spray heads 3051 to form a high-pressure solvent curtain wall, impurities on the mold are cleaned, the releasing agent is sprayed, the air knife devices 303 comprise air supply pipes, a plurality of strip-shaped gaps are uniformly formed in the side surfaces of the air supply pipes, and the strip-shaped gaps are used as air outlets, an air inlet pipe on the air supply pipe is communicated with a fan outlet in the fan module 301, the air supply pipe is of a rectangular annular structure and comprises two first stainless steel pipes with the diameter of 2 inches and two second stainless steel pipes with the diameter of 2 inches, two ends of each first stainless steel pipe are communicated with the corresponding second stainless steel pipe through corner pipes respectively to form a rectangular annular structure, each second stainless steel pipe is sleeved in a clamping through hole of the adjusting block, the two first stainless steel pipes are communicated with each other through at least two third stainless steel pipes with the diameter of 1 inch, a plurality of strip-shaped gaps are formed in one first stainless steel pipe of the air supply pipe and used as an air outlet to form an air curtain, and a solvent on the mold is dried;
the tail end of the die conveying line 2 is respectively provided with a fence conveying line 4, a plurality of curtain plate conveying lines 5 and a distributing device 7, the fence conveying line 4 and the curtain plate conveying lines 5 are respectively vertical to the direction of the die conveying line 2, the end part of the tail part of the die conveying line 2, corresponding to the fence conveying line 4, is provided with a first lifting conveying line 403, the tail part of the fence conveying line 4 is provided with a second lifting conveying line 402, the end part of the die conveying line 2, corresponding to the curtain plate conveying line 5, is provided with a first jacking conveying line 201, the first jacking conveying line 201 is used for conveying dies on the die conveying line 2 to the corresponding curtain plate conveying line 5 in a steering manner, the tail part of the curtain plate conveying line 5 is provided with a curtain plate transferring conveying line, the curtain plate transferring conveying line 501 is parallel to the die conveying line 2, the second jacking conveying line 502 is arranged in the curtain plate transferring conveying line 501, and each curtain plate conveying line corresponds to one set of second jacking conveying lines 502, an automatic lifting vibration workbench 503 is nested in the shading plate conveying line 5;
the distribution device 7 is erected at the tail of the mold conveying line 2, the distribution device 7 comprises a distribution frame body 702, two sets of feeding devices 701, a fence distribution device and a shielding plate distribution device, the feeding devices 701 comprise inclined-pull driving mechanisms and inclined-pull hoppers, the fence distribution device comprises a fence carrying hopper 703 and a fence distribution hopper 706, the fence carrying hopper 703 is fixedly installed on the distribution frame body 702 through a connecting support block, the fence distribution hopper 706 is positioned below the fence carrying hopper 703, and the fence distribution hopper 706 is assembled on a first rail 401 on the fence conveying line 4 through a first walking frame 7061 and can move along the fence conveying line 4;
the shutter cloth device comprises a shutter material taking hopper 704 and a plurality of shutter cloth hoppers 707 and 705, wherein one shutter cloth hopper 707 is correspondingly installed above the end part of each shutter conveying line, the shutter material taking hopper 704 is assembled on a second rail 7042 on the cloth frame body 702 through a second walking frame 7041, and the second rail 7042 is perpendicular to the shutter conveying line 5 and is positioned above the shutter cloth hoppers 707.
Specifically, the room body includes support body, casing, the casing is fixed on the support body, and the casing includes baffle, roof, curb plate, the support body is striden and is erect on the mould transfer line, and the support body is fixed with PC sunshine board and waterproof curtain respectively along the both sides of wasing the conveyer belt, and the front end of support body and the upside of rear end are equipped with the baffle respectively, the front end of the room body, rear end all are equipped with position sensor, the subaerial escape canal 305 of having seted up in room body below, escape canal 305 are linked together with solvent tank 306, and solvent tank 306 is separated for sedimentation tank 3061, clean liquid pool 3062 by baffle 307, and sedimentation tank 3061 is linked together with escape canal 305, and the solution after washing the mould directly gets into in sedimentation tank 3061 via escape canal 305, overflows to clean liquid pool 3062 from baffle 307 top after the sediment, and the water inlet and the clean liquid pool 3062 of high-pressure pump are linked together, reuse solution.
Specifically, the water outlet of the high-pressure pump is communicated with the water inlet pipe of the water supply pipe 3041 through the filter pump 302.
Specifically, the air knife device 303 and the water knife device 304 are respectively assembled on the frame body through adjusting blocks, the adjusting block is provided with an adjusting through hole and a clamping through hole, two sides of the frame body are respectively provided with at least two supporting rods along the direction of the cleaning conveyor belt, an upper adjusting column and a lower adjusting column are arranged between the supporting rods, the adjusting through hole of the adjusting block is sleeved on the upper adjusting rod and the lower adjusting rod, two ends of the air knife device and the water knife device are both arranged in the clamping through hole, a first screw hole is arranged on the side wall of the adjusting through hole, a second screw hole is arranged on the side wall of the clamping through hole, locking bolts are assembled in the first screw hole and the second screw hole, when the height of the water jet device and the height of the air jet device are required to be adjusted according to the height of the die, the locking bolt in the first screw hole is loosened, the proper position is adjusted along the upper adjusting column and the lower adjusting column, and then the locking bolt is screwed, so that the water jet device and the air jet device are adjusted up and down.
Specifically, the fence distributing hopper 706 is connected with a first traveling frame 7061 through a plurality of weighing sensors 7063, a channel steel beam is arranged below the first traveling frame 7061, a grooved wheel is mounted on the beam and driven by a first driving motor 7062, a plurality of parallel spiral conveyors 7069 are arranged near the bottom in the fence distributing hopper 706, each spiral conveyor 7069 is driven by a conveying motor 70610, a distributing material guiding pipe 7064 is arranged at one side of the fence distributing hopper 706 corresponding to the tail end of each spiral conveyor 7069, the distributing material guiding pipe 7064 is L-shaped, the distributing material guiding pipe 7064 is assembled on the side wall of the fence distributing hopper 706 through a connecting flange 7066 and communicated with the fence distributing hopper 706, at least three arc-shaped adjusting through holes 7067 are formed in the connecting flange 7066, the adjusting through holes 7067 are concentric with the connecting flange 7066, an adjusting bolt 7068 penetrates through the adjusting through holes 7067 to fix the connecting flange 7066 on the fence distributing hopper 706, a distributing partition 7065 is arranged between two adjacent screw conveyors 7069 in the fence distributing hopper 706.
Specifically, a first feed opening is formed in the lower end of the fence carrying hopper 703, a first stirring device is installed in the first feed opening, the first stirring device comprises a first stirring shaft and first stirring blades uniformly installed on the first stirring shaft, two ends of the first stirring shaft are installed on the wall of the first feed opening through bearings, and one end of the first stirring shaft is connected with a stirring motor 7032 through a speed reducer; the first discharging hole is uniformly provided with a plurality of first discharging holes, the number of the first discharging holes is the same as that of the screw conveyors, a first discharging door is arranged at the first discharging hole, one side of the first discharging door is connected with an expansion rod of a first discharging cylinder 7031, and the first discharging cylinder 7031 is assembled on a first discharging support 7033.
Specifically, be equipped with weighing sensor between sunshade takes advantage of hopper 704 and the second walking frame, the bottom that sunshade takes advantage of hopper 704 is equipped with the second drain hole, and second drain hole department is equipped with second blowing door 7043 of mutual symmetry, and second blowing door 7043 passes through the drive of second blowing cylinder 7045 and opens and shuts.
Specifically, a third discharge port 7071 is arranged below the shutter cloth hopper 707, two sides of the third discharge port 7071 are respectively provided with a guide plate 7072, third discharge doors 7076 are symmetrically arranged at the third discharge port 7071, the third discharge doors 7076 are driven to open and close by third discharge cylinders 7073, the third discharge cylinders 7073 are assembled on the wall of the third discharge port 7071 through a support, and the guide plates 7072 at the two sides guide the material into the shutter mold 9 below the third discharge ports.
Specifically, the vibration table is mounted on the jacking device, can move up and down, and is used for jacking and lowering the sunshade plate mold on the sunshade plate conveying line, the vibration table 503 comprises two vibration plates 5033 and a vibration motor 5031, the vibration plates 5033 are assembled on the jacking device through a vibration spring 5032, and the vibration motor 5031 is assembled on the bottom surface of the vibration plate 5033.
Specifically, the jacking device includes a jacking underframe 1003 and a lifting table 1004, guide rails are arranged on two sides of the jacking underframe 1003, guide lifting assemblies are arranged at two ends of the jacking underframe 1003 respectively, each guide lifting assembly includes two guide lifting plates 1002 and a connecting rod 1006 which are arranged in parallel, the guide lifting plates 1002 are fixedly arranged at two ends of the connecting rod 1006, each guide lifting plate 1002 is provided with a roller, the rollers are assembled on the guide rails on two sides of the underframe, the upper surface of each guide lifting plate 1002 is provided with a lifting groove, the lower end of the lifting main body 1005 is provided with a jacking sheave, the jacking sheaves 1001 are assembled in the corresponding lifting grooves of the guide lifting plates 1002, each connecting rod 1006 is fixedly provided with a first connecting seat, the first connecting seats are hinged together with one end of a jacking hydraulic cylinder 1007, the other end of the jacking hydraulic cylinder 1007 is connected together with a second connecting seat, and the second connecting seat is fixed on the cross beam 1008.
The working process comprises the following steps:
the production process flow of the protective fence comprises the following steps:
the proportioned concrete is loaded into the inclined pull hopper of a corresponding loading device 701, the inclined pull hopper travels along the track on the inclined bracket by the inclined pull driving mechanism, the inclined pull hopper reaches a designated position, the proportioned concrete is poured into the fence carrying hopper 703 by turning over a corresponding angle, after the pouring is finished, the inclined pull hopper moves to the position below the fence carrying hopper 703 through the fence distributing hopper 706 on the first track 401, the first discharging cylinder 7031 works, the first discharging door is opened, the concrete enters the fence distributing hopper 706, whether the fence mould 8 exists below the fence distributing hopper 706 is judged according to the position sensor, the distributing system of the fence distributing hopper 706 works when the fence mould 8 exists is judged (the loading mode is that the fence distributing hopper 706 carries out traveling and material supplement according to the set travel distance of the mould, meanwhile, the weighing sensor 7063 of the fence distributing hopper 706 monitors the amount of the concrete, if the weighing sensor 7063 detects the set lower value, the fence distributing hopper 706 automatically takes materials; when the feeding reaches a set upper value, the hopper automatically reaches the upper part of the fence mold 8 for distributing; until the material distribution condition is met), the fence conveying line 4 works, walks by one station, and reaches the station of the second lifting conveying line 402; the second lifting conveying line 402 works, when the products reach the designated positions, the second lifting conveying line 402 descends, production personnel take down the products, and all the fence conveying lines 4 operate according to the feeding rhythm; the fence mold 8 circulates in the range according to the upper and lower fence conveying lines 4, the first lifting conveying line 403 and the second lifting conveying line 402, and the processes are sequentially circulated.
Curtain board production process
The proportioned concrete is loaded into the inclined pull hopper of the other corresponding loading device 701, the inclined pull hopper travels along the track on the inclined bracket by the inclined pull driving mechanism, the inclined pull hopper reaches a designated position and turns over a corresponding angle, the proportioned concrete is poured into the shielding plate material taking hopper 704, the pouring is finished, the proportioned concrete is conveyed to the position above the shielding plate material distributing hopper 705 by the second track 7042, the second discharging cylinder 7045 works to open the second discharging door 7043 to enable the concrete to enter the shielding plate material distributing hopper 705, whether the shielding plate mold 9 below the shielding plate material distributing hopper 705 exists or not is judged according to the position sensor, when the shielding plate mold 9 exists, the shielding plate material distributing system works, the material distributing is finished, the vibration workbench 503 works (the workbench rises to the shielding plate conveying line, the vibration motor 5032 works), the vibration workbench 503 finishes working (the vibration motor 5032 stops working, the vibration workbench 503 descends), the shielding plate conveying line 5 works to convey products to the tail end, the products always reach the same blanking position through the second jacking conveying line 502 and are transferred by a forklift, and the products sequentially and circularly work in the process; the production personnel put the mould on mould transfer chain 2 in advance, and sunshade mould 9 arrives cleaning spray room 3 through mould transfer chain 2 in proper order (according to actual operating condition mould pass through the sunshade and shift transfer chain 501 and respectively get into the work station of corresponding sunshade transfer chain 5 and carry out the sunshade prefabrication).
The present invention is not limited to the above embodiments, and any structural changes made under the teaching of the present invention shall fall within the protection scope of the present invention, which is similar or similar to the technical solutions of the present invention.
The techniques, shapes, and configurations not described in detail in the present invention are all known techniques.
Claims (8)
1. A prefab production line is characterized in that: the device comprises a mould conveying line, a fence conveying line, a shield conveying line, a distributing device, a vibrating device and a cleaning and spraying room;
the die conveying line is provided with a cleaning spraying room in an erected mode, the cleaning spraying room comprises a room body, water knife devices, air knife devices, a high-pressure pump and a fan module, at least two groups of water knife devices and one group of air knife devices are arranged in the room body, the air knife devices are located behind the water knife devices, each water knife device comprises a water supply pipe and a high-pressure fan-shaped spray head, a plurality of high-pressure fan-shaped spray heads are uniformly installed on the water supply pipe, a water inlet pipe of the water supply pipe is communicated with a water outlet of the high-pressure pump, each air knife device comprises an air supply pipe, a plurality of strip-shaped gaps are uniformly formed in the side face of each air supply pipe, and an air inlet pipe on each air supply pipe is communicated with a fan outlet in the fan module;
the automatic lifting type mould conveying line comprises a mould conveying line, a plurality of curtain plate conveying lines, a distributing device, a first lifting conveying line, a second lifting conveying line, a first jacking conveying line, a curtain plate transferring conveying line, a second jacking conveying line and a vibrating worktable, wherein the tail end of the mould conveying line is respectively provided with the fence conveying line, the curtain plate conveying line and the distributing device, the direction of the fence conveying line and the direction of the mould conveying line are respectively perpendicular to the direction of the mould conveying line, the end part of the tail part of the mould conveying line, corresponding to the fence conveying line, is provided with the first lifting conveying line, the tail part of the curtain plate conveying line is provided with the curtain plate transferring conveying line, the curtain plate transferring conveying line and the mould conveying line are parallel to each other, the second jacking conveying line is arranged in the curtain plate transferring conveying line, each curtain plate conveying line corresponds to one set of the second lifting conveying line, and the automatically lifting vibrating worktable is nested in the curtain plate conveying line;
the distribution device is erected at the tail part of the die conveying line and comprises a distribution frame body, two sets of feeding devices, a fence distribution device and a shield distribution device, the fence distribution device comprises a fence carrying hopper and a fence distribution hopper, the fence carrying hopper is fixedly arranged on the distribution frame body, the fence distribution hopper is positioned below the fence carrying hopper, and the fence distribution hopper is assembled on a first rail on the fence conveying line through a first walking frame;
the shielding plate distributing device comprises a shielding plate material taking hopper and a plurality of shielding plate material distributing hoppers, wherein one shielding plate material distributing hopper is correspondingly arranged above the end part of each shielding plate conveying line, the shielding plate material taking hopper is assembled on a second rail on the material distributing frame body through a second walking frame, and the second rail is perpendicular to the shielding plate conveying lines and is positioned above the shielding plate material distributing hoppers;
the vibration workbench is arranged on the jacking device and used for jacking and putting down the curtain plate die on the curtain plate conveying line, the vibration workbench comprises two vibration plates and a vibration motor, the vibration plates are assembled on the jacking device through vibration springs, and the vibration motor is assembled on the bottom surface of the vibration plates;
the jacking device comprises a jacking bottom frame and a lifting table, guide rails are arranged on two sides of the jacking bottom frame, guide lifting assemblies are arranged at two ends of the jacking bottom frame respectively and comprise two guide lifting plates and connecting rods which are arranged in parallel, the guide lifting plates are fixedly arranged at two ends of the connecting rods, each guide lifting plate is provided with a roller, the rollers are assembled on the guide rails on two sides of the bottom frame, the upper surface of each guide lifting plate is provided with a lifting groove, the lower end of a lifting main body is provided with a jacking grooved wheel, the jacking grooved wheels are assembled in the corresponding lifting grooves of the guide lifting plates, and each connecting rod is connected with a cross beam through a jacking hydraulic cylinder.
2. A preform production line as claimed in claim 1, wherein: the room body includes support body, casing, front end, the rear end of the room body all are equipped with position sensor, the subaerial escape canal of having seted up in room body below, the escape canal is linked together with the solvent pond, and the solvent pond is separated for sedimentation tank, clean liquid pond by the baffle, and the sedimentation tank is linked together with the escape canal, and the solution after washing the mould directly gets into in the sedimentation tank via the escape canal, overflows to clean liquid pond from the baffle top after deposiing, and the water inlet and the clean liquid pond of high-pressure pump are linked together.
3. A preform production line as claimed in claim 1, wherein: and the water outlet of the high-pressure pump is communicated with the water inlet pipe of the water supply pipe through the filter pump.
4. A preform production line as claimed in claim 1, wherein: the air knife device and the water knife device are assembled on the frame body through adjusting blocks respectively.
5. A preform production line as claimed in claim 1, wherein: the fence cloth hopper is connected with a first walking frame through a plurality of weighing sensors, a channel steel beam is arranged below the first walking frame, a grooved wheel is mounted on the beam and driven by a first driving motor, a plurality of screw conveyors which are parallel to each other are arranged near the bottom in the fence cloth hopper, each screw conveyor is driven by a conveying motor, a cloth guide pipe is arranged at the tail end of one side of the fence cloth hopper corresponding to each screw conveyor, the cloth guide pipes are assembled on the side wall of the fence cloth hopper through connecting flanges and are communicated with the fence cloth hopper, at least three arc-shaped adjusting through holes are formed in the connecting flanges, adjusting bolts penetrate through the adjusting through holes to fix the connecting flanges on the fence cloth hopper, and a cloth partition plate is arranged between every two adjacent screw conveyors in the fence cloth hopper.
6. A preform production line as claimed in claim 5, wherein: the lower end of the fence material taking hopper is provided with a first feed opening, a first stirring device is arranged in the first feed opening, the first stirring device comprises a first stirring shaft and first stirring blades uniformly arranged on the first stirring shaft, two ends of the first stirring shaft are arranged on the wall of the first feed opening through bearings, and one end of the first stirring shaft is connected with a stirring motor through a speed reducer; first feed opening department evenly is equipped with a plurality of first drain openings, first drain opening quantity is the same with screw conveyer's quantity, and first drain opening department is equipped with first blowing door, and one side of first blowing door is connected with the telescopic link of first blowing cylinder, and first blowing cylinder assembles on first blowing support.
7. A preform production line as claimed in claim 1, wherein: be equipped with weighing sensor between sunshade takes advantage of hopper and the second walking frame, the bottom that the sunshade takes advantage of the hopper is equipped with the second drain hole, and second drain hole department is equipped with the second blowing door of mutual symmetry, and the second blowing door passes through the drive of second blowing cylinder and opens and shuts.
8. A preform production line as claimed in claim 1, wherein: a third discharging hole is formed in the lower portion of the shielding plate material distributing hopper, material guide plates are arranged on two sides of the third discharging hole respectively, third discharging doors are symmetrically arranged at the third discharging hole, and the third discharging doors are driven to open and close through third discharging cylinders respectively.
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| CN202011093425.3A CN112454639B (en) | 2020-10-14 | 2020-10-14 | Prefabricated part production line |
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| CN202011093425.3A CN112454639B (en) | 2020-10-14 | 2020-10-14 | Prefabricated part production line |
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| CN2505161Y (en) * | 2001-09-15 | 2002-08-14 | 青岛现代锅炉有限公司 | Cyclone desulfurizing water dust scrubber |
| US9186813B2 (en) * | 2010-12-01 | 2015-11-17 | Erik Garfinkel | Automated concrete structural member fabrication system, apparatus and method |
| CN104923515B (en) * | 2015-07-23 | 2017-07-14 | 卓达新材料科技集团有限公司 | A kind of template on-line cleaning machine |
| CN106272940A (en) * | 2016-08-26 | 2017-01-04 | 中民筑友科技投资有限公司 | A kind of preform production line |
| CN207058867U (en) * | 2017-06-12 | 2018-03-02 | 王凯 | Concrete prefabricated automatic production device |
| CN209901829U (en) * | 2019-04-28 | 2020-01-07 | 厦门德启诚科技有限公司 | Cleaning device |
| CN210414954U (en) * | 2019-06-27 | 2020-04-28 | 北京好运达智创科技有限公司 | Sleeper concrete spreader |
| CN110861206A (en) * | 2019-10-31 | 2020-03-06 | 安徽智恒机械设备有限公司 | Automatic production line for prefabricated parts |
| CN110815531A (en) * | 2019-10-31 | 2020-02-21 | 安徽智恒机械设备有限公司 | Small-size prefabricated component automation line |
| CN111376382A (en) * | 2020-05-18 | 2020-07-07 | 青岛环球集团重工科技有限公司 | A cloth control system for production of concrete prefabricated member |
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