CN218255838U - Mold table cleaning device for PC component production - Google Patents
Mold table cleaning device for PC component production Download PDFInfo
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Abstract
本实用新型涉及用于PC构件生产的模台清理装置,包括机体、刮板安装梁、Y向刮板、X向刮板、螺旋排碎机;机体架设在模台上,机体带动刮板安装梁沿着X轴方向前后运动,且带动刮板安装梁沿着Z轴方向上下运动,机体带动X向刮板做前后、左右、上下方向的空间运动;刮板安装梁的长度方向沿着左右方向设置,刮板安装梁的下方装有多个Y向刮板,多个Y向刮板沿着左右方向排列,Y向刮板的长度方向沿着左右方向设置;X向刮板的长度方向沿着前后方向设置;模台的侧面设有接住X向刮板刮落碎料的螺旋排碎机。本实用新型可将刮落的杂物收集,通过排碎口集中排出,减少碎屑清理工作量,属于PC构件加工设备技术领域。
The utility model relates to a mold table cleaning device for PC component production, which comprises a body, a scraper installation beam, a Y-direction scraper, an X-direction scraper, and a spiral crusher; the body is erected on the mold table, and the body drives the scraper to install The beam moves back and forth along the X-axis direction, and drives the scraper installation beam to move up and down along the Z-axis direction. Direction setting, multiple Y-direction scrapers are installed under the scraper installation beam, and multiple Y-direction scrapers are arranged along the left and right directions, and the length direction of the Y-direction scrapers is set along the left-right direction; the length direction of the X-direction scrapers It is set along the front and rear directions; the side of the mold table is equipped with a spiral crusher that catches the scraps scraped off by the X-direction scraper. The utility model can collect scraped sundries and discharge them in a concentrated way through a debris discharge port, thereby reducing the workload of debris cleaning, and belongs to the technical field of PC component processing equipment.
Description
技术领域technical field
本实用新型涉及PC构件加工设备,具体涉及用于PC构件生产的模台清理装置。The utility model relates to PC component processing equipment, in particular to a mold platform cleaning device for PC component production.
背景技术Background technique
PC构件即混凝土预制件,PC构件生产中需要使用到模台,每次使用模台都需要对其进行清理、喷涂、划线。PC构件模台是重复循环使用的,当养护完成的PC构件从模台上脱模后,模台表面上会附着残余原料和粉尘,为了保证每一块PC构件的合格,在使用过的模台重新进入生产线重复使用前,必须对模台进行清理,防止对后续构件的生产产生影响。PC components are concrete prefabricated parts. Formwork tables are needed in the production of PC components. Every time the mold tables are used, they need to be cleaned, sprayed, and marked. The PC component mold table is used repeatedly. When the cured PC component is demoulded from the mold table, residual raw materials and dust will adhere to the surface of the mold table. In order to ensure that each PC component is qualified, the used mold table Before re-entering the production line for reuse, the mold table must be cleaned to prevent the production of subsequent components from being affected.
现有的PC构件模台清理装置使用了刮板,刮板延伸了模台的整个宽度方向,清理时,刮板朝模台的长度方向往复移动,将碎料刮落到地面上。这种装置具有如下缺点:1.仅从单个方向往复刮除碎料,碎料散落至模台两端的地面,最终需要人工集中清理废料,耗费人力。2.刮板采用一整段的长条形结构,无法对模台表面进行仿形,当其中某点位置将刮板抬起后,临近该点的一段刮板将无法紧贴模台表面,造成一段刮板失效,产生清理死角。3.刮板采用刚性连接,不具有缓冲功能。Existing PC component mold table cleaning device uses scraper, and scraper extends the whole width direction of mold table, and when cleaning, scraper moves back and forth toward the length direction of mold table, and scrape material is scraped to the ground. This device has the following disadvantages: 1. Only the reciprocating scraping of the debris from a single direction, the debris is scattered to the ground at both ends of the mold table, and finally the waste needs to be manually cleaned up, which consumes manpower. 2. The scraper adopts a whole section of long strip structure, which cannot copy the surface of the mold table. When the scraper is lifted at a certain point, the scraper near this point will not be able to cling to the surface of the mold table. Cause a segment of the scraper to fail, resulting in a dead angle for cleaning. 3. The scraper is rigidly connected and does not have a buffer function.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型的目的是:提供一种能对碎料进行自动收集的用于PC构件生产的模台清理装置。Aiming at the technical problems existing in the prior art, the purpose of this utility model is to provide a mold table cleaning device for PC component production which can automatically collect scraps.
为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
用于PC构件生产的模台清理装置,包括机体、刮板安装梁、Y向刮板、X向刮板、螺旋排碎机;机体架设在模台上,机体带动刮板安装梁沿着X轴方向前后运动,且带动刮板安装梁沿着Z轴方向上下运动,机体带动X向刮板做前后、左右、上下方向的空间运动;刮板安装梁的长度方向沿着左右方向设置,刮板安装梁的下方装有多个Y向刮板,多个Y向刮板沿着左右方向排列,Y向刮板的长度方向沿着左右方向设置;X向刮板的长度方向沿着前后方向设置;模台的侧面设有接住X向刮板刮落碎料的螺旋排碎机。The mold table cleaning device used for the production of PC components, including the machine body, scraper installation beam, Y-direction scraper, X-direction scraper, and spiral crusher; the body is erected on the mold table, and the body drives the scraper installation beam along the X The axis moves forward and backward, and drives the scraper installation beam to move up and down along the Z-axis direction, and the body drives the X-direction scraper to move in space in the front, back, left and right, and up and down directions; the length direction of the scraper installation beam is set along the left and right directions, and the scraper There are multiple Y-direction scrapers installed under the plate installation beam, and the multiple Y-direction scrapers are arranged along the left and right directions, and the length direction of the Y-direction scrapers is arranged along the left-right direction; the length direction of the X-direction scrapers is along the front-to-back direction Setting; the side of the mold table is equipped with a spiral crusher that catches the X-direction scraper to scrape off the debris.
作为一种优选,机体包括X轴底座、立柱、Y轴横梁、Y滑台、Z轴竖梁、X轴平移机构、Y轴平移机构、Z轴平移机构、升降组件;X轴底座的长度方向沿着X轴方向,两个X轴底座沿着Y轴方向相互平行,两根竖直的立柱分别通过一个X轴平移机构与一个X轴底座相接,Y轴横梁固定在两根立柱之间,Y滑台通过Y轴平移机构在Y轴横梁上滑移,竖直的Z轴竖梁通过Z轴平移机构沿着Y滑台升降,X轴底座的长度大于模台的长度;刮板安装梁位于两根立柱之间,刮板安装梁的两端均通过一个升降组件与一根立柱相接;X向刮板设置在Z轴竖梁的下端。As a preference, the body includes an X-axis base, a column, a Y-axis beam, a Y slide, a Z-axis vertical beam, an X-axis translation mechanism, a Y-axis translation mechanism, a Z-axis translation mechanism, and a lifting assembly; the length direction of the X-axis base Along the X-axis direction, the two X-axis bases are parallel to each other along the Y-axis direction, and the two vertical columns are respectively connected to an X-axis base through an X-axis translation mechanism, and the Y-axis beam is fixed between the two columns , the Y sliding table slides on the Y-axis beam through the Y-axis translation mechanism, and the vertical Z-axis vertical beam moves up and down along the Y-axis table through the Z-axis translation mechanism. The length of the X-axis base is greater than the length of the mold table; the scraper is installed The beam is located between two columns, and both ends of the scraper installation beam are connected to a column through a lifting component; the X-direction scraper is set at the lower end of the Z-axis vertical beam.
作为一种优选,X轴平移机构中,驱动进给电机通过齿轮齿条机构带动立柱沿着前后方向平移,立柱和X轴底座的导向机构为导轨滑块机构,导轨安装在X轴底座上,滑块安装在X滑台上,立柱固定在X滑台上方;Y轴平移机构中,驱动进给电机通过齿轮齿条机构带动Y滑台沿着左右方向平移,Y滑台与Y轴横梁的导向机构为导轨滑块机构,导轨安装在Y轴横梁上,滑块安装在Y滑台上;Z轴平移机构中,驱动进给电机通过滚珠丝杠机构驱动Z轴竖梁升降,Z轴竖梁与Y滑台的导向机构为导轨滑块机构,导轨安装在Z轴竖梁上,滑块安装在Y滑台上;升降组件中,一体式电机减速器通过链传动机构驱动刮板安装梁沿着立柱升降,刮板安装梁与链条的一点固定,由链条牵引刮板安装梁升降,刮板安装梁与立柱之间的导向机构为相互配合的导向轮和导槽,导槽设置在立柱上,导向轮设置在刮板安装梁的端部。As a preference, in the X-axis translation mechanism, the drive feed motor drives the column to translate along the front and back direction through the rack and pinion mechanism. The guide mechanism between the column and the X-axis base is a guide rail slider mechanism, and the guide rail is installed on the X-axis base. The slider is installed on the X slide table, and the column is fixed above the X slide table; in the Y-axis translation mechanism, the drive feed motor drives the Y slide table to translate along the left and right direction through the rack and pinion mechanism, and the Y slide table and the Y-axis beam The guide mechanism is a guide rail slider mechanism, the guide rail is installed on the Y-axis beam, and the slider is installed on the Y slide table; in the Z-axis translation mechanism, the drive feed motor drives the Z-axis vertical beam up and down through the ball screw mechanism, and the Z-axis vertical beam The guiding mechanism of the beam and the Y sliding table is a guide rail slider mechanism, the guide rail is installed on the Z-axis vertical beam, and the slider is installed on the Y sliding table; in the lifting assembly, the integrated motor reducer drives the scraper installation beam through the chain transmission mechanism Lifting along the column, the scraper installation beam and the chain are fixed at one point, and the chain pulls the scraper installation beam up and down. The guiding mechanism between the scraper installation beam and the column is a guide wheel and a guide groove that cooperate with each other, and the guide groove is set on the column. , the guide wheels are set at the end of the scraper installation beam.
作为一种优选,多个Y向刮板前后方向上依次错开,位于中间的Y向刮板靠后,位于左右两侧的Y向刮板靠前;在前视方向上,相邻Y向刮板的端部重叠;多个Y向刮板相互平行,且位于同一高度。As a preference, multiple Y-direction scrapers are sequentially staggered in the front and back directions, the Y-direction scrapers in the middle are behind, and the Y-direction scrapers on the left and right sides are in front; in the front view direction, adjacent Y-direction scrapers The ends of the plates overlap; multiple Y-direction scrapers are parallel to each other and located at the same height.
作为一种优选,每个Y向刮板均通过两个将Y向刮板压紧于模台表面的弹簧组件安装在刮板安装梁上。As a preference, each Y-direction scraper is installed on the scraper installation beam through two spring assemblies that press the Y-direction scraper against the surface of the mold table.
作为一种优选,弹簧组件包括外套筒、内套筒、柱芯、弹簧、上限位板;外套筒包括位于上端的上端板和位于下端的外圆筒;内套筒包括位于上端的内圆筒和位于下端的下端板;柱芯包括位于上端的实心圆柱和位于下端的下限位板,上限位板通过螺钉固定在实心圆柱的上端;下端板上开有阶梯型的圆通孔,供实心圆柱穿过和下限位板卡入,下限位板和阶梯型的圆通孔配合限制实心圆柱相对于下端板上移;上端板上开有阶梯型的圆通孔,供实心圆柱穿过和上限位板卡入,上限位板和阶梯型的圆通孔配合限制实心圆柱相对于上端板下移;外圆筒套在内圆筒外,弹簧套在柱芯外,当下端板或下限位板上移时,弹簧将下端板或下限位板向下顶;刮板安装梁上设有通孔,外套筒固定在通孔内;Y向刮板与下端板或下限位板固定连接。As a preference, the spring assembly includes an outer sleeve, an inner sleeve, a column core, a spring, and an upper limit plate; the outer sleeve includes an upper end plate located at the upper end and an outer cylinder located at the lower end; the inner sleeve includes an inner sleeve located at the upper end. The cylinder and the lower end plate at the lower end; the column core includes a solid cylinder at the upper end and a lower limit plate at the lower end, and the upper limit plate is fixed on the upper end of the solid cylinder by screws; a stepped circular through hole is opened on the lower end plate for the solid The cylinder passes through and snaps into the lower limit plate, and the lower limit plate and the stepped circular through hole cooperate to limit the movement of the solid cylinder relative to the lower end plate; there is a stepped circular through hole on the upper end plate for the solid cylinder to pass through and the upper limit plate Snap in, the upper limit plate and the stepped round through hole cooperate to limit the downward movement of the solid cylinder relative to the upper end plate; the outer cylinder is sleeved outside the inner cylinder, and the spring is sleeved outside the column core. When the lower end plate or the lower limit plate moves , the spring pushes the lower end plate or the lower limit plate downward; the scraper installation beam is provided with a through hole, and the outer sleeve is fixed in the through hole; the Y-direction scraper is fixedly connected with the lower end plate or the lower limit plate.
作为一种优选,Y向刮板包括从上往下依次设置的水平安装段、竖直连接段、倾斜刮板段,倾斜刮板段为矩形,长度方向沿着Y轴方向,宽度方向从前下方往后上方倾斜;X向刮板包括从上往下依次设置的水平安装段、竖直连接段、倾斜刮板段,倾斜刮板段为矩形,长度方向沿着X轴方向,宽度方向倾斜设置。As a preference, the Y-direction scraper includes a horizontal installation section, a vertical connection section, and an inclined scraper section arranged sequentially from top to bottom, the inclined scraper section is rectangular, the length direction is along the Y-axis direction, and the width direction is from the front to the bottom Inclined to the rear and upward; the X-direction scraper includes a horizontal installation section, a vertical connection section, and an inclined scraper section arranged sequentially from top to bottom. The inclined scraper section is rectangular, and the length direction is along the X-axis direction, and the width direction is inclined. .
作为一种优选,螺旋排碎机的数量为两台,位于模台的左右两侧。As a preference, there are two spiral crushers located on the left and right sides of the mold table.
作为一种优选,螺旋排碎机包括机架、排料仓、螺旋轴,排料仓通过机架架设在地面上;排料仓的前端为排碎口,上端为喇叭形的接碎口,接碎口延伸至整个排料仓的长度方向,排料仓的长度方向沿着前后方向设置;将碎料排至排碎口的螺旋轴设置在排料仓内。As a preference, the spiral crusher includes a frame, a discharge bin, and a screw shaft. The discharge bin is erected on the ground through the frame; The crush opening extends to the length direction of the entire discharge bin, and the length direction of the discharge bin is set along the front and rear directions; the screw shaft for discharging the scrap to the crush discharge port is set in the discharge bin.
作为一种优选,刮板安装梁的两端均设有四个导向轮,四个导向轮呈矩形排列。As a preference, four guide wheels are arranged at both ends of the scraper installation beam, and the four guide wheels are arranged in a rectangular shape.
本实用新型具有如下优点:The utility model has the following advantages:
1.采用Y向刮板、X向刮板,配合螺旋排碎机,可将刮落的杂物收集,通过排碎口集中排出,减少碎屑清理工作量。1. Using Y-direction scraper and X-direction scraper, together with the spiral crusher, can collect scraped debris and discharge them centrally through the debris discharge port, reducing the workload of debris cleaning.
2.机体采用龙门架结构,可精简X轴平移机构、Y轴平移机构、Z轴平移机构、升降组件的结构,从而装置整体易于维护,整体架设或固定在地面上。2. The body adopts a gantry structure, which can simplify the structure of the X-axis translation mechanism, Y-axis translation mechanism, Z-axis translation mechanism, and lifting components, so that the whole device is easy to maintain and can be erected or fixed on the ground as a whole.
3.Y向刮板采用多个组合的分段式结构,防止因为某点抬起而导致的一大段刮板失效。3. The Y-direction scraper adopts a multi-combined segmented structure to prevent a large section of the scraper from failing due to a certain point being lifted.
4.采用左右排列、前后错位、左右重叠、中间靠后而两边靠前的排布方式,使得Y向刮板在模台上从后往前的移动过程中,一方面保证杂物不会漏刮,另一方面杂物随Y向刮板移动时总体趋势向中间聚拢,而不易被挤出至最端部的两个Y向刮板的外侧,从而能将大部分的杂物汇集到模台前部向中间靠的位置,便于X向刮板集中将碎屑推落至螺旋排碎机中。4. Arrange left and right, misaligned front and back, overlap left and right, middle back and both sides front, so that when the Y-direction scraper moves from back to front on the mold table, on the one hand, it can ensure that the sundries will not leak On the other hand, when the debris moves with the Y-direction scraper, the overall tendency is to gather in the middle, and it is not easy to be squeezed out to the outside of the two Y-direction scrapers at the end, so that most of the debris can be collected into the mold. The position of the front of the table towards the middle is convenient for the X-direction scraper to concentrate and push the debris to the spiral crusher.
5.采用弹簧组件,使得每块Y向刮板均具有仿形效果和缓冲功能,能依据模台上表面的情况适当调整局部Y向刮板的位置。5. The spring assembly is adopted, so that each Y-direction scraper has a profiling effect and a buffer function, and the position of the local Y-direction scraper can be adjusted appropriately according to the upper surface of the mold table.
6.Y向刮板和X向刮板下段均采用倾斜结构,便于带走杂物,保证模台仅通过刮板即可被清理干净,而无需再增加清理刷或吹气等二次清理手段。6. Both the Y-direction scraper and the lower part of the X-direction scraper adopt an inclined structure, which is convenient for taking away sundries and ensures that the mold table can be cleaned only by the scraper, without the need for secondary cleaning methods such as cleaning brushes or air blowing. .
7.采用四个导向轮,保证刮板安装梁升降平稳。7. Four guide wheels are used to ensure the smooth lifting of the scraper installation beam.
附图说明Description of drawings
图1是本实用新型的立体图。Fig. 1 is a perspective view of the utility model.
图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.
图3是本实用新型的俯视图。Fig. 3 is a top view of the utility model.
图4是本实用新型的左视图。Fig. 4 is a left view of the utility model.
图5是Z轴竖梁下端的局部放大图。Fig. 5 is a partially enlarged view of the lower end of the Z-axis vertical beam.
图6是装有Y向刮板的刮板安装梁的立体图。Fig. 6 is a perspective view of the scraper installation beam equipped with the Y-direction scraper.
图7是装有Y向刮板的刮板安装梁的主视图。Fig. 7 is a front view of the scraper installation beam equipped with the Y-direction scraper.
图8是图7中刮板安装梁的剖视图。Fig. 8 is a cross-sectional view of the scraper mounting beam in Fig. 7 .
图9是弹簧组件的主视图。Fig. 9 is a front view of the spring assembly.
图10是弹簧组件的剖视图。Figure 10 is a cross-sectional view of the spring assembly.
图11是螺旋排碎机的左视图。Figure 11 is a left side view of the spiral crusher.
图12是螺旋排碎机的俯视图。Figure 12 is a top view of the spiral crusher.
图13是图11中螺旋排碎机的剖视图。Fig. 13 is a sectional view of the spiral crusher in Fig. 11 .
图14是刮板安装梁端部的局部放大图。Fig. 14 is a partially enlarged view of the end of the scraper mounting beam.
其中,1是X轴底座,2是立柱,3是Y轴横梁,4是Y滑台,5是Z轴竖梁,6是清理机构,7为螺旋排碎机,8为待拆除模块,9为模台。Among them, 1 is the X-axis base, 2 is the column, 3 is the Y-axis beam, 4 is the Y slide, 5 is the Z-axis vertical beam, 6 is the cleaning mechanism, 7 is the screw crusher, 8 is the module to be removed, 9 For the mold table.
6-1是刮板安装梁,6-2是Y向刮板,6-3是X向刮板,6-4是弹簧组件,6-5是导向轮,6-6是导槽。6-1 is a scraper mounting beam, 6-2 is a Y-direction scraper, 6-3 is an X-direction scraper, 6-4 is a spring assembly, 6-5 is a guide wheel, and 6-6 is a guide groove.
6-2-1是水平安装段,6-2-2是竖直连接段,6-2-3是倾斜刮板段。6-2-1 is the horizontal installation section, 6-2-2 is the vertical connection section, and 6-2-3 is the inclined scraper section.
6-4-1是上端板,6-4-2是外圆筒,6-4-3是内圆筒,6-4-4是下端板,6-4-5是实心圆柱,6-4-6是下限位板,6-4-7是上限位板,6-4-8是弹簧。6-4-1 is the upper end plate, 6-4-2 is the outer cylinder, 6-4-3 is the inner cylinder, 6-4-4 is the lower end plate, 6-4-5 is the solid cylinder, 6-4 -6 is a lower limit plate, 6-4-7 is an upper limit plate, and 6-4-8 is a spring.
7-1为机架,7-2为排料仓,7-3为螺旋轴,7-4为接碎口。7-1 is a frame, 7-2 is a discharge bin, 7-3 is a screw shaft, and 7-4 is a broken opening.
具体实施方式detailed description
下面将结合具体实施方式来对本实用新型做进一步详细的说明。The utility model will be described in further detail below in conjunction with specific embodiments.
一.装置的结构1. The structure of the device
图5所示,本实用新型用于PC构件生产的模台清理装置,拆除待拆除模块8后,作为仅具有模台清理功能的模台清理装置使用,待拆除模块8不影响X向刮板与模台表面接触。As shown in Figure 5, the utility model is used in the mold table cleaning device for the production of PC components. After the
用于PC构件生产的模台清理装置,包括机体、刮板安装梁、Y向刮板、X向刮板、螺旋排碎机;机体架设在模台上,机体带动刮板安装梁沿着X轴方向前后运动,且带动刮板安装梁沿着Z轴方向上下运动,机体带动X向刮板做前后、左右、上下方向的空间运动;刮板安装梁的长度方向沿着左右方向设置,刮板安装梁的下方装有多个Y向刮板,多个Y向刮板沿着左右方向排列,Y向刮板的长度方向沿着左右方向设置;X向刮板的长度方向沿着前后方向设置;模台的侧面设有接住X向刮板刮落碎料的螺旋排碎机。The mold table cleaning device used for the production of PC components, including the machine body, scraper installation beam, Y-direction scraper, X-direction scraper, and spiral crusher; the body is erected on the mold table, and the body drives the scraper installation beam along the X The axis moves forward and backward, and drives the scraper installation beam to move up and down along the Z-axis direction, and the body drives the X-direction scraper to move in space in the front, back, left and right, and up and down directions; the length direction of the scraper installation beam is set along the left and right directions, and the scraper There are multiple Y-direction scrapers installed under the plate installation beam, and the multiple Y-direction scrapers are arranged along the left and right directions, and the length direction of the Y-direction scrapers is arranged along the left-right direction; the length direction of the X-direction scrapers is along the front-to-back direction Setting; the side of the mold table is equipped with a spiral crusher that catches the X-direction scraper to scrape off the debris.
机体包括X轴底座、立柱、Y轴横梁、Y滑台、Z轴竖梁、X轴平移机构、Y轴平移机构、Z轴平移机构、升降组件;X轴底座的长度方向沿着X轴方向,两个X轴底座沿着Y轴方向相互平行,两根竖直的立柱分别通过一个X轴平移机构与一个X轴底座相接,Y轴横梁固定在两根立柱之间,Y滑台通过Y轴平移机构在Y轴横梁上滑移,竖直的Z轴竖梁通过Z轴平移机构沿着Y滑台升降,X轴底座的长度大于模台的长度;刮板安装梁位于两根立柱之间,刮板安装梁的两端均通过一个升降组件与一根立柱相接;X向刮板设置在Z轴竖梁的下端。The body includes an X-axis base, a column, a Y-axis beam, a Y slide, a Z-axis vertical beam, an X-axis translation mechanism, a Y-axis translation mechanism, a Z-axis translation mechanism, and a lifting assembly; the length direction of the X-axis base is along the X-axis direction , the two X-axis bases are parallel to each other along the Y-axis direction, the two vertical columns are respectively connected to the X-axis base through an X-axis translation mechanism, the Y-axis beam is fixed between the two columns, and the Y sliding table passes through The Y-axis translation mechanism slides on the Y-axis beam, and the vertical Z-axis vertical beam moves up and down along the Y slide table through the Z-axis translation mechanism. The length of the X-axis base is greater than the length of the mold table; the scraper installation beam is located on two columns Between them, both ends of the scraper installation beam are connected to a column through a lifting component; the X-direction scraper is arranged at the lower end of the Z-axis vertical beam.
X轴平移机构中,驱动进给电机通过齿轮齿条机构带动立柱沿着前后方向平移,立柱和X轴底座的导向机构为导轨滑块机构,导轨安装在X轴底座上,滑块安装在X滑台上,立柱固定在X滑台上方;Y轴平移机构中,驱动进给电机通过齿轮齿条机构带动Y滑台沿着左右方向平移,Y滑台与Y轴横梁的导向机构为导轨滑块机构,导轨安装在Y轴横梁上,滑块安装在Y滑台上;Z轴平移机构中,驱动进给电机通过滚珠丝杠机构驱动Z轴竖梁升降,Z轴竖梁与Y滑台的导向机构为导轨滑块机构,导轨安装在Z轴竖梁上,滑块安装在Y滑台上;升降组件中,一体式电机减速器通过链传动机构驱动刮板安装梁沿着立柱升降,刮板安装梁与链条的一点固定,由链条牵引刮板安装梁升降,刮板安装梁与立柱之间的导向机构为相互配合的导向轮和导槽,导槽设置在立柱上,导向轮设置在刮板安装梁的端部。In the X-axis translation mechanism, the drive feed motor drives the column to translate along the front and back direction through the rack and pinion mechanism. The guide mechanism between the column and the X-axis base is a guide rail slider mechanism. On the sliding table, the column is fixed above the X sliding table; in the Y-axis translation mechanism, the drive feed motor drives the Y sliding table to translate along the left and right direction through the rack and pinion mechanism, and the guiding mechanism of the Y sliding table and the Y-axis beam is a guide rail slide. Block mechanism, the guide rail is installed on the Y-axis beam, and the slider is installed on the Y slide table; in the Z-axis translation mechanism, the drive feed motor drives the Z-axis vertical beam up and down through the ball screw mechanism, and the Z-axis vertical beam and the Y slide table The guide mechanism is a guide rail slider mechanism. The guide rail is installed on the Z-axis vertical beam, and the slider is installed on the Y slide table; in the lifting assembly, the integrated motor reducer drives the scraper installation beam to lift along the column through the chain transmission mechanism. The scraper installation beam and the chain are fixed at one point, and the chain pulls the scraper installation beam up and down. The guiding mechanism between the scraper installation beam and the column is a guide wheel and a guide groove that cooperate with each other. The guide groove is set on the column, and the guide wheel is set. At the end of the scraper mount beam.
多个Y向刮板前后方向上依次错开,位于中间的Y向刮板靠后,位于左右两侧的Y向刮板靠前;在前视方向上,相邻Y向刮板的端部重叠;多个Y向刮板相互平行,且位于同一高度。Multiple Y-direction scrapers are staggered sequentially in the front and back direction, the Y-direction scraper in the middle is behind, and the Y-direction scrapers on the left and right sides are in front; in the front view direction, the ends of adjacent Y-direction scrapers overlap ;Multiple Y-direction scrapers are parallel to each other and located at the same height.
每个Y向刮板均通过两个将Y向刮板压紧于模台表面的弹簧组件安装在刮板安装梁上。Each Y-direction scraper is installed on the scraper installation beam through two spring assemblies that press the Y-direction scraper against the surface of the mold table.
弹簧组件包括外套筒、内套筒、柱芯、弹簧、上限位板;外套筒包括位于上端的上端板和位于下端的外圆筒;内套筒包括位于上端的内圆筒和位于下端的下端板;柱芯包括位于上端的实心圆柱和位于下端的下限位板,上限位板通过螺钉固定在实心圆柱的上端;下端板上开有阶梯型的圆通孔,供实心圆柱穿过和下限位板卡入,下限位板和阶梯型的圆通孔配合限制实心圆柱相对于下端板上移;上端板上开有阶梯型的圆通孔,供实心圆柱穿过和上限位板卡入,上限位板和阶梯型的圆通孔配合限制实心圆柱相对于上端板下移;外圆筒套在内圆筒外,弹簧套在柱芯外,当下端板或下限位板上移时,弹簧将下端板或下限位板向下顶;刮板安装梁上设有通孔,外套筒固定在通孔内;Y向刮板与下端板或下限位板固定连接。The spring assembly includes an outer sleeve, an inner sleeve, a core, a spring, and an upper limit plate; the outer sleeve includes an upper end plate at the upper end and an outer cylinder at the lower end; the inner sleeve includes an inner cylinder at the upper end and an outer cylinder at the lower end. The lower end plate; the column core includes a solid cylinder at the upper end and a lower limit plate at the lower end, the upper limit plate is fixed on the upper end of the solid cylinder by screws; a stepped round through hole is opened on the lower end plate for the solid cylinder to pass through and the lower limit plate The position plate is snapped in, and the lower limit plate and the stepped circular through hole cooperate to limit the movement of the solid cylinder relative to the lower end plate; there is a stepped circular through hole on the upper end plate for the solid cylinder to pass through and the upper limit plate to snap in, the upper limit The combination of the plate and the stepped round hole restricts the downward movement of the solid cylinder relative to the upper end plate; the outer cylinder is placed outside the inner cylinder, and the spring is placed outside the column core. When the lower end plate or the lower limit plate moves, the spring pushes the lower end plate Or the lower limit plate pushes downward; the scraper installation beam is provided with a through hole, and the outer sleeve is fixed in the through hole; the Y-direction scraper is fixedly connected with the lower end plate or the lower limit plate.
Y向刮板包括从上往下依次设置的水平安装段、竖直连接段、倾斜刮板段,倾斜刮板段为矩形,长度方向沿着Y轴方向,宽度方向从前下方往后上方倾斜;X向刮板包括从上往下依次设置的水平安装段、竖直连接段、倾斜刮板段,倾斜刮板段为矩形,长度方向沿着X轴方向,宽度方向倾斜设置。The Y-direction scraper includes a horizontal installation section, a vertical connection section, and an inclined scraper section arranged sequentially from top to bottom. The inclined scraper section is rectangular, the length direction is along the Y-axis direction, and the width direction is inclined from the front bottom to the rear top; The X-direction scraper includes a horizontal installation section, a vertical connection section, and an inclined scraper section arranged sequentially from top to bottom. The inclined scraper section is rectangular, the length direction is along the X-axis direction, and the width direction is inclined.
螺旋排碎机的数量为两台,位于模台的左右两侧。There are two spiral crushers, which are located on the left and right sides of the mold table.
螺旋排碎机包括机架、排料仓、螺旋轴,排料仓通过机架架设在地面上;排料仓的前端为排碎口,上端为喇叭形的接碎口,接碎口延伸至整个排料仓的长度方向,排料仓的长度方向沿着前后方向设置;将碎料排至排碎口的螺旋轴设置在排料仓内。The spiral discharge crusher includes a frame, a discharge bin, and a screw shaft. The discharge bin is erected on the ground through the frame; The length direction of the entire discharge bin is arranged along the front and rear directions; the screw shaft for discharging the crushed materials to the crushed discharge port is arranged in the discharge bin.
刮板安装梁的两端均设有四个导向轮,四个导向轮呈矩形排列。Both ends of the scraper installation beam are provided with four guide wheels, and the four guide wheels are arranged in a rectangular shape.
二.操作方法2. Operation method
(1)模台搬运(1) Mold table handling
模台类似桌子结构,包括上端的台面和下端的支撑腿,由重载AGV搬运。重载AGV行进至模台底部中心,油缸升起,将模台抬起,运行至装置内部指定位置后,油缸缩回,将模台放下,重载AGV退出。The mold table is similar to the table structure, including the table top at the upper end and the supporting legs at the lower end, and is carried by a heavy-duty AGV. The heavy-duty AGV travels to the bottom center of the mold table, the oil cylinder rises, lifts the mold table, and after running to the designated position inside the device, the oil cylinder retracts, puts down the mold table, and the heavy-duty AGV exits.
(2)装置调平和装置动作(2) Device leveling and device action
用于PC构件生产的模台清理装置中,机体的调平结构为垫置在X轴底座下的斜铁,可以调整装置整体的水平度。In the mold table cleaning device used in the production of PC components, the leveling structure of the machine body is an inclined iron placed under the X-axis base, which can adjust the overall level of the device.
装置通过X轴平移机构、Y轴平移机构、Z轴平移机构、升降组件动作实现操作终端(X向刮板和Y向刮板)空间位置的平移。The device realizes the translation of the spatial position of the operation terminal (X-direction scraper and Y-direction scraper) through the X-axis translation mechanism, Y-axis translation mechanism, Z-axis translation mechanism, and lifting components.
X轴平移机构中,驱动进给电机通过齿轮齿条机构带动立柱沿着X轴平移,平移时依靠滑块沿着导轨滑动进行导向。In the X-axis translation mechanism, the drive feed motor drives the column to translate along the X-axis through the rack and pinion mechanism, and the slider is guided along the guide rail during translation.
Y轴平移机构中,驱动进给电机通过齿轮齿条机构带动Y滑台沿着Y轴平移,平移时依靠滑块沿着导轨滑动进行导向。Z轴竖梁搭载在Y滑台的前侧,Y滑台的中部与Y轴横梁相接。In the Y-axis translation mechanism, the drive feed motor drives the Y slide table to translate along the Y-axis through the rack and pinion mechanism, and the slider is guided along the guide rail during translation. The Z-axis vertical beam is mounted on the front side of the Y slide table, and the middle part of the Y slide table is connected with the Y-axis beam.
Z轴平移机构中,驱动进给电机驱动丝杠转动,丝杠带动丝杠螺母平移,丝杠螺母驱动Z轴竖梁升降,升降时依靠滑块沿着导轨滑动进行导向。In the Z-axis translation mechanism, the feed motor is driven to drive the lead screw to rotate, the lead screw drives the lead screw nut to translate, and the lead screw nut drives the Z-axis vertical beam to rise and fall. When lifting, the slider slides along the guide rail for guidance.
升降组件中,一体式电机减速器驱动链轮转动,链轮驱动闭合成环的链条运转,刮板安装梁与链条的一点固定,该点位于链条的直线段,因此链条运转,该点即直线升降,从而链条驱动刮板安装梁升降,升降时依靠导向轮与导槽的配合进行导向。In the lifting assembly, the integrated motor reducer drives the sprocket to rotate, and the sprocket drives the closed and looped chain to run. The scraper installation beam and the chain are fixed at one point, which is located on the straight line of the chain. Therefore, the chain runs, and this point is the straight line. Up and down, so that the chain drives the scraper installation beam up and down, and the up and down depends on the cooperation of the guide wheel and the guide groove for guidance.
(3)清理动作(3) Cleaning action
本实用新型用于清理模台表面附着的残余原料。The utility model is used for cleaning the residual raw materials attached to the surface of the mold table.
模台就位后,将刮板安装梁在模台的后部降下,使Y向刮板接触模台表面,随后刮板安装梁整体向前移动,多个Y向刮板刮除模台表面的残余原料,刮板安装梁上的Y向刮板随立柱从后往前平移清理模台的表面,同时将刮取的碎屑集中到模台前部,便于X向刮板清理,Y向刮板工作完毕后上移,随后Z轴竖梁末端的X向刮板下降接触模台表面,随Z轴竖梁沿左右方向刮平清理模台表面,刮送过程中碎屑从模台左右两侧掉落至螺旋排碎机上,从排碎口排出,被输送到指定位置后收集起来。因复合设备具有通用性,能适用于尺寸不同的PC构件,因此残余原料汇集的前后位置会不同,接碎口延伸至整个排料仓的长度方向,一方面可支持复合设备的通用性,另一方面也可保证模台左右两侧绝对不会有碎屑散落到地面上。After the mold table is in place, lower the scraper installation beam at the rear of the mold table, so that the Y-direction scraper touches the surface of the mold table, and then the scraper installation beam moves forward as a whole, and multiple Y-direction scrapers scrape off the residue on the surface of the mold table Raw materials, the Y-direction scraper on the scraper installation beam moves with the column from back to front to clean the surface of the mold table, and at the same time gathers the scraped debris to the front of the mold table, which is convenient for X-direction scraper cleaning, and Y-direction scraper After the work is completed, it moves up, and then the X-direction scraper at the end of the Z-axis vertical beam descends to touch the surface of the mold table, and scrapes the surface of the mold table along the left and right directions with the Z-axis vertical beam. It falls to the screw crusher, is discharged from the discharge port, and is transported to the designated location for collection. Due to the versatility of the composite equipment, it can be applied to PC components of different sizes, so the front and rear positions of the collection of residual materials will be different, and the splinter opening extends to the length direction of the entire discharge bin. On the one hand, it can support the versatility of the composite equipment, and on the other hand On the one hand, it can also ensure that there will be absolutely no debris scattered on the ground on the left and right sides of the mold table.
在Y向刮板移动过程中,因为设置了弹簧组件,Y向刮板可对模台上表面进行仿形,Y向刮板被向上顶,内圆筒被向上顶,或内圆筒、柱芯、与上限位板被向上顶,相对于外套筒向上滑移,从而Y向刮板位置可上下微调;同时,在弹簧力的作用下,将Y向刮板向下压,保证Y向刮板紧贴模台表面。During the movement of the Y-direction scraper, because the spring assembly is installed, the Y-direction scraper can copy the upper surface of the mold table, the Y-direction scraper is pushed upward, and the inner cylinder is pushed upward, or the inner cylinder, column The core, and the upper limit plate are pushed upwards and slide upward relative to the outer sleeve, so that the position of the Y-direction scraper can be fine-tuned up and down; at the same time, under the action of the spring force, the Y-direction scraper is pressed down to ensure that the Y-direction scraper is The scraper is attached to the surface of the mold table.
通过清理机构,对模台表面的残余原料做两个方向的往复式刮平清理,实现对模台表面附着残余原料的清理,不存在清理死角。Through the cleaning mechanism, the residual raw materials on the surface of the mold table are reciprocally scraped and cleaned in two directions, so as to realize the cleaning of the residual raw materials attached to the surface of the mold table, and there is no cleaning dead angle.
除了本实施例提及的方式外,本实用新型还可仅采用一台螺旋排碎机;Y向刮板可沿着左右方向连续一字型紧密排开;还可在单功能的模台清理装置上叠加其他功能模块,例如可拆装式的待拆除模块8(自动喷枪、自动划线枪)。这些变换方式均在本实用新型的保护范围内。In addition to the method mentioned in this embodiment, the utility model can also only use a spiral crusher; the Y-direction scraper can be arranged closely in a straight line along the left and right directions; it can also be cleaned on a single-function mold table Other functional modules are superimposed on the device, such as the detachable module 8 (automatic spray gun, automatic marking gun) to be removed. These conversion modes are all within the protection scope of the present utility model.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
Claims (10)
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| CN115847584A (en) * | 2023-02-23 | 2023-03-28 | 山东世纪鑫源建筑科技有限公司 | Superimposed sheet die table cleaning device |
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