TW202222665A - Conveying system - Google Patents

Conveying system Download PDF

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TW202222665A
TW202222665A TW110126089A TW110126089A TW202222665A TW 202222665 A TW202222665 A TW 202222665A TW 110126089 A TW110126089 A TW 110126089A TW 110126089 A TW110126089 A TW 110126089A TW 202222665 A TW202222665 A TW 202222665A
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conveyed object
posture
image
conveying
conveyed
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TW110126089A
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Chinese (zh)
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TWI843004B (en
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神户祐二
吉田朋彥
佐佐木貴大
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日商大伸股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10016Video; Image sequence

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Attitude Control For Articles On Conveyors (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Image Processing (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Superconductors And Manufacturing Methods Therefor (AREA)
  • Baking, Grill, Roasting (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

A conveying system provided by the invention is expected to realize quickness and simplification of the action form adjustment operation of the conveying object posture changing unit; the conveying system is provided with a conveying device that conveys an object to be conveyed along a transport path, and that has a posture change site that changes the posture of the object to be conveyed midway along the transport path; an image acquisition unit that acquires an image of the conveyed object; a conveyed object discrimination unit for performing image processing on an image part of the conveyed object in a determination region set on the upstream side of the posture change site to obtain conveyed object discrimination information relating to the posture of the conveyed object; a conveyed object posture changing unit which changes the posture of the conveyed object at the posture changing part when the conveyed object identification information is information that the posture of the conveyed object needs to be changed; and a conveyed object confirmation unit for performing image processing on the image portion of the conveyed object whose posture has been changed by the conveyed object posture changing unit to obtain conveyed object confirmation information related to the posture of the conveyed object.

Description

輸送系統Conveyor system

本發明係有關於輸送系統。The present invention relates to delivery systems.

一直以來,在各種輸送系統中,均係透過對拍攝輸送物生成的圖像進行處理,從而進行輸送物之計數、良否判斷、姿勢辨別、輸送狀態(速度、密度、間隔等)之檢測等。作為上述輸送系統的例子,可以舉出以下專利文獻1和專利文獻2所披露之裝置。另外,以下的專利文獻3和專利文獻4中披露了如下方法:在上述輸送系統中,為了變更輸送路上的輸送物之姿勢而向輸送物吹送氣流,從而變更姿勢,由此使輸送物之姿勢整齊一致地進行供給。 現有技術文獻 專利文獻 Conventionally, in various conveying systems, images generated by photographing conveyed objects are processed to count conveyed objects, judge whether they are good or not, determine their posture, and detect conveying states (speed, density, interval, etc.). As an example of the above-mentioned delivery system, the apparatuses disclosed in the following Patent Document 1 and Patent Document 2 can be mentioned. In addition, the following Patent Documents 3 and 4 disclose methods of changing the posture of the transported object by blowing an airflow to the transported object in order to change the posture of the transported object on the transport path in the above-described transport system. Serve neatly and consistently. prior art literature Patent Literature

專利文獻1:日本專利特開2017-121995號公報 專利文獻2:日本專利特開2019-169010號公報 專利文獻3:日本專利特開平11-240615號公報 專利文獻4:日本專利特開2000-264430號公報 Patent Document 1: Japanese Patent Laid-Open No. 2017-121995 Patent Document 2: Japanese Patent Laid-Open No. 2019-169010 Patent Document 3: Japanese Patent Laid-Open No. 11-240615 Patent Document 4: Japanese Patent Laid-Open No. 2000-264430

然而,在上述輸送系統中,當變更輸送物之姿勢時氣流之吹送壓力或吹送時機不當時,有時變更後的姿勢會不合適、或者變更後的姿勢變得無規律。因此,需要按輸送物之種類調整氣流之吹送壓力或吹送時機,因而存在如下問題:每次變更輸送物之姿勢時都要花費時間進行調整作業,並且需要熟練人員來適當地進行調整。However, in the above-mentioned conveying system, when the attitude of the conveyed object is changed, the blowing pressure of the air flow or the blowing timing is not appropriate, and the changed attitude may be inappropriate or the changed attitude may become irregular. Therefore, it is necessary to adjust the blowing pressure or blowing timing of the air flow according to the type of the conveyed object, and there is a problem that the adjustment work takes time every time the posture of the conveyed object is changed, and a skilled person is required to perform the appropriate adjustment.

因此,本發明係為了解決上述問題而完成之,其課題在於,在輸送系統中實現輸送物姿勢變更單元之動作形態的調整作業之快速化和簡單化。Therefore, the present invention has been made in order to solve the above-mentioned problems, and the subject of the present invention is to realize quickness and simplification of the adjustment operation of the operation form of the conveyed object posture changing means in the conveying system.

為了解決上述問題,本發明之輸送系統具備:輸送裝置,其沿輸送路輸送輸送物,並在所述輸送路之中途具有變更所述輸送物之姿勢的姿勢變更部位;圖像獲取單元,其獲取所述輸送物之圖像;輸送物辨別單元,其在設定於所述姿勢變更部位的上游側的判斷區域中對所述輸送物之圖像部分進行圖像處理,從而得到與所述輸送物之姿勢相關的輸送物辨別資訊;輸送物姿勢變更單元,其在所述輸送物辨別資訊為需要變更所述輸送物之姿勢的資訊時,在所述姿勢變更部位實施所述輸送物之姿勢變更;以及輸送物確認單元,其對被所述輸送物姿勢變更單元變更了姿勢之後的所述輸送物之圖像部分進行圖像處理,從而得到與所述輸送物之姿勢相關的輸送物確認資訊。In order to solve the above-mentioned problems, the conveying system of the present invention includes: a conveying device that conveys a conveyed object along a conveying path, and has a posture changing part in the middle of the conveying path that changes the attitude of the conveyed object; and an image acquisition unit that Acquiring an image of the conveyed object; a conveyed object identification unit that performs image processing on the image portion of the conveyed object in a judgment area set on the upstream side of the position change portion, thereby obtaining a correlation with the conveyed object The conveyed object identification information related to the posture of the object; the conveyed object posture changing unit, when the conveyed object identification information is the information that the posture of the conveyed object needs to be changed, the posture of the conveyed object is implemented at the position change part. change; and a conveyed object confirmation unit, which performs image processing on the image portion of the conveyed object after the posture of the conveyed object has been changed by the conveyed object posture change unit, thereby obtaining the conveyed object confirmation related to the posture of the conveyed object News.

根據本發明,由於透過得到與輸送物之姿勢相關的輸送物確認資訊,能夠確認透過輸送物姿勢變更單元之動作而產生之輸送物的姿勢變更後的狀態,因而可以在確認該資訊之同時進行輸送物姿勢變更單元之動作形態的調整作業,使輸送物姿勢變更單元之動作形態的調整作業變得容易,並使姿勢變更部位處的輸送物之姿勢變更形態高精度化。According to the present invention, since the state of the conveyed object after the posture of the conveyed object has been changed by the operation of the conveyed object posture changing unit can be confirmed by obtaining the conveyed object confirmation information related to the attitude of the conveyed object, it is possible to confirm the information at the same time. The adjustment work of the operation form of the conveyed object posture changing unit simplifies the adjustment work of the operation form of the conveyed object attitude changing unit, and the attitude change form of the conveyed object at the position changing position is improved with high precision.

在本發明中,較佳為還具備輸送物姿勢變更判斷單元,所述輸送物姿勢變更判斷單元求出表示所述輸送物辨別資訊與所述輸送物確認資訊之關係的輸送物姿勢變更資訊。根據該發明,透過求出表示輸送物之姿勢變更前的辨別資訊與輸送物之姿勢變更後的確認資訊之關係的輸送物姿勢變更資訊,能夠更加容易地確認輸送物姿勢變更單元之動作形態與透過輸送物姿勢變更單元之動作而產生之輸送物的姿勢變更狀態之關係。In the present invention, it is preferable to further include a conveyed object posture change determination unit that obtains conveyed object posture change information indicating a relationship between the conveyed object identification information and the conveyed object confirmation information. According to this invention, by obtaining the conveyed object posture change information indicating the relationship between the identification information before the conveyed object posture change and the conveyed object posture change confirmation information, it is possible to more easily confirm the operation form and the conveyed object posture change unit. The relationship between the posture change state of the conveyed object caused by the operation of the conveyed object posture changing unit.

在本發明中,較佳為所述輸送物確認單元透過對確認區域之圖像部分進行圖像處理而求出所述輸送物確認資訊,其中,所述確認區域設定於所述輸送物在所述姿勢變更部位處被所述輸送物姿勢變更單元變更了姿勢之後配置的位置或範圍內。在此,所述確認區域最好在相對於包含所述判斷區域之圖像部分的所述圖像經過了既定時間的時間點及其之後拍攝的別的所述圖像中,設定於與所述姿勢變更部位具有既定的位置關係的圖像部分中。另外,最好還具備針對每個所述圖像或每個所述輸送物預測所述確認區域之位置或範圍的確認區域預測單元。此外,所述確認區域也可以設置於預先設定的固定的位置或範圍內。In the present invention, it is preferable that the conveyed object confirmation unit obtains the conveyed object confirmation information by performing image processing on an image portion of a confirmation area, wherein the confirmation area is set at the location where the conveyed object is located. The position change part is located in a position or a range where the position is changed by the conveyed object position change means. Here, it is preferable that the confirmation area is set at the same time as the other image captured after a predetermined time has elapsed with respect to the image of the image portion including the determination area. The said posture change part is in the image part which has a predetermined positional relationship. In addition, it is preferable to further include confirmation area prediction means for predicting the position or range of the confirmation area for each of the images or each of the conveyed objects. In addition, the confirmation area may also be set in a preset fixed position or range.

在本發明中,較佳為還具備控制所述輸送物姿勢變更單元之動作形態的姿勢變更控制部;所述姿勢變更控制部根據所述輸送物確認資訊或者透過所述輸送物姿勢變更判斷單元輸出之所述輸送物姿勢變更資訊自動地設定所述輸送物姿勢變更單元之動作形態。根據該發明,由於能夠根據輸送物確認資訊或者輸送物姿勢變更資訊自動地調整輸送物姿勢變更單元之動作形態,因而既能減少調整作業之麻煩,又能提高姿勢變更之準確性。In the present invention, it is preferable to further include a posture change control unit for controlling the operation form of the conveyed object posture changing unit; the posture change control unit is preferably based on the conveyed object confirmation information or through the conveyed object posture change determination unit The outputted object posture change information automatically sets the operation form of the conveyed object posture changing unit. According to this invention, since the operation form of the conveyed object attitude changing unit can be automatically adjusted based on the conveyed object confirmation information or the conveyed object attitude change information, the trouble of adjustment work can be reduced and the accuracy of the attitude change can be improved.

在本發明中,較佳為所述輸送物姿勢變更單元透過向所述輸送物吹送氣流來變更所述輸送物之姿勢。在此,所述動作形態最好為所述氣流之吹送時機和吹送壓力的至少一者。此外,上述輸送物姿勢變更單元並不限於上述使用氣流的裝置,也可以為機械臂等的機械裝置,或者也可以為利用輸送路之形狀或結構的裝置,例如透過在輸送路之一部分形成階梯等而使輸送物轉動的裝置。In this invention, it is preferable that the said conveyed object attitude|position changing means changes the attitude|position of the said conveyed object by blowing the airflow to the said conveyed object. Here, the operation form is preferably at least one of the blowing timing and the blowing pressure of the airflow. In addition, the above-mentioned conveyed object posture changing means is not limited to the above-mentioned device using airflow, and may be a mechanical device such as a robot arm, or may be a device using the shape or structure of the conveying path, for example, by forming a step in a part of the conveying path. A device that rotates the conveyed object by waiting.

在本發明中,較佳為所述判斷區域和所述確認區域均為所述圖像的內部包含的區域。根據該發明,由於能夠在單個圖像內設定輸送物辨別處理和輸送物確認處理中使用的兩個區域,因而能夠使兩個區域之間的位置關係之設定變得容易,並且有望簡化照相機等的拍攝系統。 (發明功效) In the present invention, it is preferable that both the determination area and the confirmation area are areas included in the image. According to this invention, since the two areas used for the conveyed object identification process and the conveyed object confirmation process can be set in a single image, the setting of the positional relationship between the two areas can be easily set, and the camera and the like can be simplified. shooting system. (Inventive effect)

根據本發明,能夠在輸送系統中實現針對輸送物姿勢變更單元之動作形態的調整作業之快速化和簡單化。According to the present invention, the speed and simplification of the adjustment work for the operation form of the conveyed object posture changing unit can be realized in the conveying system.

接著,參照附圖對本發明所涉及之輸送系統的實施方式詳細進行說明。首先,參照圖1至圖3對本發明所涉及之輸送系統的實施方式之概要進行說明。圖1係顯示本實施方式所涉及之輸送系統10之電腦所執行的動作程式10P之一部分、即輸送物姿勢變更控制處理部100之處理流程的概略流程圖。圖2中的(a)係顯示作為輸送物姿勢變更控制處理部100之一部分的輸送物確認處理過程101之處理流程的概略流程圖,(b)係顯示輸送物姿勢變更設定處理過程102之處理流程的概略流程圖。圖3係模式化表示輸送系統10的實施方式之整體構成的概略構成圖。Next, embodiments of the transport system according to the present invention will be described in detail with reference to the drawings. First, an outline of an embodiment of the conveying system according to the present invention will be described with reference to FIGS. 1 to 3 . FIG. 1 is a schematic flowchart showing the processing flow of the conveyed object posture change control processing unit 100 , which is a part of the operation program 10P executed by the computer of the conveying system 10 according to the present embodiment. (a) of FIG. 2 is a schematic flowchart showing the processing flow of the conveyed object confirmation processing procedure 101 as a part of the conveyed object posture change control processing unit 100 , and (b) is the processing of the conveyed object posture change setting processing procedure 102 An outline flowchart of the process. FIG. 3 is a schematic configuration diagram schematically showing the overall configuration of the embodiment of the transport system 10 .

首先,參照圖3對輸送系統10之整體構成進行說明。如圖3所示,該輸送系統10係沿規定的輸送路輸送輸送物CA之輸送系統。該輸送系統10構成具備送料器11和直線送料器12之振動式的輸送裝置,其中,送料器11具備具有螺旋狀的輸送路111且呈碗型的輸送體110,直線送料器12具備具有直線狀的輸送路121的輸送體120,該直線狀的輸送路121具備被構成為從該送料器11之上述輸送路111之出口接收輸送物的入口。另外,該輸送裝置具有輸送管理功能,該輸送管理功能根據拍攝圖像GPX對直線送料器12之輸送體120之輸送路121上的輸送物即輸送物CA進行檢查、判斷。此外,在本發明中,不限於振動式的輸送裝置的構成可以使用於沿輸送路輸送輸送物CA的各種輸送裝置中。另外,即使是振動式的輸送裝置,也不限定於上述送料器11與直線送料器12之組合,也可以使用於循環式送料器等其他形式的輸送裝置。進而,即使在上述組合中,也不限於檢查直線送料器12之輸送路121上的輸送物即輸送物CA,也可以檢查送料器11之輸送路111上的輸送物CA。First, with reference to FIG. 3, the whole structure of the conveyance system 10 is demonstrated. As shown in FIG. 3, this conveyance system 10 is a conveyance system which conveys the conveyance CA along a predetermined conveyance path. The conveying system 10 constitutes a vibrating conveying device including a feeder 11 including a bowl-shaped conveying body 110 having a spiral conveying path 111 and a linear feeder 12 having a linear feeder 12. The conveyance body 120 of the linear conveyance path 121 is provided with the inlet which is comprised so that the conveyance object may be received from the exit of the said conveyance path 111 of this feeder 11. Moreover, this conveyance apparatus has a conveyance management function which inspects and judges conveyance CA which is conveyance on the conveyance path 121 of the conveyance body 120 of the linear feeder 12 based on the captured image GPX. In addition, in this invention, the structure not limited to a vibrating conveying apparatus can be used for various conveying apparatuses which convey the conveyance CA along a conveyance path. In addition, even if it is a vibration type conveying apparatus, it is not limited to the combination of the above-mentioned feeder 11 and the linear feeder 12, It can also be used for other types of conveying apparatuses, such as a circulating feeder. Furthermore, even in the above-mentioned combination, the inspection is not limited to the inspection of the conveyed object CA on the conveying path 121 of the linear feeder 12, and the conveyed object CA on the conveying path 111 of the feeder 11 may be inspected.

送料器11透過控制器CL11進行驅動、控制。另外,直線送料器12透過控制器CL12進行驅動、控制。該控制器CL11、CL12對送料器11和直線送料器12之激振機構(包括電磁驅動體或壓電驅動體等)進行交流驅動,使輸送體110、120振動以使輸送路111、121上的輸送物(輸送物CA)變為朝向規定的輸送方向F移動之狀態。另外,控制器CL11、CL12經由輸入輸出電路(I/O)與作為輸送管理系統主體之具有圖像處理功能的檢查處理單元DTU連接。The feeder 11 is driven and controlled by the controller CL11. In addition, the linear feeder 12 is driven and controlled by the controller CL12. The controllers CL11 and CL12 AC drive the vibration excitation mechanisms (including electromagnetic drive bodies or piezoelectric drive bodies, etc.) of the feeder 11 and the linear feeder 12 to vibrate the conveying bodies 110 and 120 so as to make the conveying paths 111 and 121 vibrate. The conveyed object (conveyed object CA) is in a state of moving in the predetermined conveying direction F. In addition, the controllers CL11 and CL12 are connected to an inspection processing unit DTU having an image processing function as the main body of the conveyance management system via an input/output circuit (I/O).

另外,當經由滑鼠等後述之操作輸入裝置SP1、SP2等對執行上述輸送物姿勢變更控制處理部100的運算處理裝置MPU進行規定的操作輸入(調試操作)時,控制器CL11、CL12根據上述動作程式10P使輸送系統10之輸送裝置之驅動停止。此時,按照上述動作程式10P,也使例如檢查處理單元DTU中的圖像測量處理停止。關於該調試操作及與該操作對應的各部位之動作,之後詳細進行敘述。In addition, when a predetermined operation input (debugging operation) is performed to the arithmetic processing device MPU that executes the above-mentioned conveyed object posture change control processing unit 100 through the operation input devices SP1 and SP2, which will be described later, such as a mouse, the controllers CL11 and CL12 operate according to the above-mentioned The operation program 10P stops the driving of the conveying device of the conveying system 10 . At this time, according to the above-mentioned operation program 10P, for example, the image measurement processing in the inspection processing unit DTU is also stopped. The debug operation and the operation of each part corresponding to the operation will be described in detail later.

檢查處理單元DTU以個人電腦等的運算處理裝置MPU(微處理器)為核心構成。在圖示例中,上述運算處理裝置MPU由中央處理器CPU1、CPU2、高速緩衝記憶體CCM、記憶體控制器MCL、晶片組CHS等構成。另外,該檢查處理單元DTU中設置有圖像處理電路GP1、GP2,該圖像處理電路GP1、GP2分別與作為拍攝裝置之照相機CM1、CM2連接並用於執行圖像處理。該圖像處理電路GP1、GP2分別與圖像處理記憶體GM1、GM2連接。圖像處理電路GP1、GP2之輸出也與上述運算處理裝置MPU連接,對於從照相機CM1、CM2獲得的拍攝圖像GPX之圖像數據進行處理,將適當的處理圖像(例如後述之圖像區GPY內的圖像數據)傳送至運算處理裝置MPU。主存儲裝置MM中預先存儲有輸送管理系統之動作程式10P。當檢查處理單元DTU啟動時,透過運算處理裝置MPU讀出並執行上述動作程式10P。另外,在該主存儲裝置MM中,保存有作為透過運算處理裝置MPU執行後述圖像測量處理之對象的拍攝圖像GPX或圖像區GPY的圖像數據。The inspection processing unit DTU is composed of an arithmetic processing unit MPU (microprocessor) such as a personal computer as a core. In the illustrated example, the above-mentioned arithmetic processing device MPU is composed of central processing units CPU1, CPU2, cache memory CCM, memory controller MCL, chip set CHS, and the like. In addition, the inspection processing unit DTU is provided with image processing circuits GP1 and GP2, which are respectively connected to cameras CM1 and CM2 as imaging devices and used to perform image processing. The image processing circuits GP1 and GP2 are connected to the image processing memories GM1 and GM2, respectively. The outputs of the image processing circuits GP1 and GP2 are also connected to the above-mentioned arithmetic processing unit MPU, and the image data of the captured images GPX obtained from the cameras CM1 and CM2 are processed, and an appropriate processed image (for example, an image area to be described later) is processed. image data in GPY) to the arithmetic processing unit MPU. The operation program 10P of the conveyance management system is pre-stored in the main memory device MM. When the checking processing unit DTU is activated, the above-mentioned action program 10P is read and executed through the arithmetic processing unit MPU. In addition, in this main memory device MM, image data of a captured image GPX or an image area GPY, which is a subject to be executed by the arithmetic processing device MPU, for image measurement processing to be described later, is stored.

另外,檢查處理單元DTU經由輸入輸出電路(I/O)與液晶監視器等的顯示裝置DP1、DP2或操作輸入裝置SP1、SP2連接。顯示裝置DP1、DP2以規定的顯示方式顯示透過上述運算處理裝置MPU處理後的拍攝圖像GPX或圖像區GPY的圖像數據、圖像測量處理之結果,即輸送物辨別處理或輸送舉動檢測處理之結果等。此外,該顯示功能並不限於在實際輸送輸送物CA時發揮作用,在如後所述讀出以往數據並進行再生時也發揮作用。另外,透過一邊觀察顯示裝置DP1、DP2之屏幕一邊對操作輸入裝置SP1、SP2進行操作,可以將各種操作指令、設定值等的處理條件輸入上述運算處理裝置MPU中。In addition, the inspection processing unit DTU is connected to display devices DP1 and DP2 such as a liquid crystal monitor or operation input devices SP1 and SP2 via an input/output circuit (I/O). The display devices DP1 and DP2 display the image data of the captured image GPX or the image area GPY processed by the arithmetic processing device MPU, and the result of the image measurement processing, that is, the identification processing of the conveyed object or the detection of the conveying behavior, in a predetermined display manner. processing results, etc. In addition, this display function is not limited to being used when the conveyed object CA is actually conveyed, and is also used when reading and reproducing past data as will be described later. In addition, by operating the operation input devices SP1 and SP2 while viewing the screens of the display devices DP1 and DP2, processing conditions such as various operation commands and set values can be input into the arithmetic processing device MPU.

在本實施方式中,照相機CM1、CM2以既定的拍攝間隔連續進行拍攝,並且對測量區域內的圖像數據實施圖像測量處理,其中,該測量區域具有預先根據輸送物之輸送速度Vs與拍攝間隔Ts之關係設定為從輸送路通過的所有輸送物CA之至少辨別對象部分始終包含於任一圖像中的輸送方向F上的範圍。由此,所有輸送物CA必定能夠在某一測量區域之拍攝圖像中檢測到,因而不需要如現有技術那樣生成用於檢測每個輸送物之位置的觸發訊號。另外,可以透過對該圖像中包含的輸送物CA之圖像數據進行處理,從而可靠地提取出輸送物辨別處理、輸送物檢測處理、輸送舉動檢測處理等所需之資訊。此外,在本發明之輸送系統中,也可以不採用上述那樣的無觸發拍攝法,而在與通常利用感測器等檢測輸送物之檢測時機對應的拍攝時機獲取圖像。此外,在本實施方式中,上述辨別對象部分設為輸送物CA之整體,但也可以將輸送物CA之一部分、例如顯現出輸送物CA之側面上標識的辨別標記等的部分設為上述辨別對象部分。In the present embodiment, the cameras CM1 and CM2 continuously capture images at a predetermined capturing interval, and perform image measurement processing on image data in a measurement area that has a predetermined ratio based on the conveying speed Vs of the conveyed object and the image capturing process. The relationship of the interval Ts is set to a range in the conveyance direction F in which at least the discrimination target portion of all the conveyed objects CA passing through the conveyance path is always included in any image. As a result, all the conveyed objects CA must be detected in the captured image of a certain measurement area, so it is not necessary to generate a trigger signal for detecting the position of each conveyed object as in the prior art. In addition, by processing the image data of the conveyed object CA included in the image, information necessary for the conveyed object identification processing, the conveyed object detection processing, and the conveying behavior detection processing can be reliably extracted. In addition, in the conveyance system of the present invention, the triggerless imaging method as described above may not be used, and images may be acquired at imaging timings corresponding to detection timings at which conveyed objects are normally detected by a sensor or the like. In addition, in the present embodiment, the above-mentioned identification target portion is the whole of the conveyed object CA, but a part of the conveyed object CA, for example, a portion showing the identification mark on the side surface of the conveyed object CA, etc., may be the above-mentioned identification. object part.

在輸送系統10中,透過由上述運算處理裝置MPU執行的後述動作程式10P(參照圖8)中包含之圖1所示的輸送物姿勢變更控制處理部100之執行,執行輸送途中的輸送物辨別處理,並根據該處理之辨別結果控制上述輸送裝置。在該輸送物姿勢變更控制處理部100中,通常在上述圖像之測量區域內對輸送物CA實施圖像處理,由此對輸送物CA進行辨別。當輸送物CA適當時,可以原封不動地在輸送路上進行輸送,因而無需特別進行任何處理,而當判明輸送物CA不當時,需要進行各種處理,例如從輸送路上排除、或者在輸送路上變更姿勢、或者返回上游側,等等。在本實施方式中,上述輸送物姿勢變更控制處理部100中包括執行辨別輸送物CA之姿勢的處理(輸送物辨別處理)的部分,並且,根據該部分之姿勢的辨別結果Ci實施輸送物CA之姿勢變更處理。In the conveyance system 10, the conveyed object identification in the middle of conveying is executed by the execution of the conveyed object posture change control processing unit 100 shown in FIG. 1 included in the below-described operation program 10P (see FIG. 8) executed by the above-mentioned arithmetic processing unit MPU. process, and control the above-mentioned conveying device according to the discrimination result of the process. In the conveyed object posture change control processing unit 100 , the conveyed object CA is usually discriminated by performing image processing on the conveyed object CA in the measurement area of the image. When the conveyed object CA is appropriate, it can be conveyed on the conveying path as it is, so no special treatment is required, and when it is determined that the conveyed object CA is not appropriate, various actions, such as removing it from the conveying path, or changing its posture on the conveying path, need to be performed. , or return to the upstream side, etc. In the present embodiment, the above-mentioned conveyed object posture change control processing unit 100 includes a portion that executes processing (conveyed object identification processing) for identifying the posture of the conveyed object CA, and executes the conveyed object CA based on the identification result Ci of the posture of the portion. Posture change processing.

在此,在本說明書中,作為變更輸送物CA之姿勢的各種方式之一,包括輸送物CA的翻轉。另外,“姿勢變更”不僅包含使輸送物CA上下顛倒的意義上的翻轉,而且廣泛包含最終使輸送物CA之姿勢發生變化的各種方式,例如使輸送物CA繞任意軸轉動任意角度(旋轉90度、旋轉180度、旋轉270度等)等等。此外,在本實施方式之輸送物姿勢變更控制處理部100中,除了辨別輸送物CA之姿勢的處理之外,也可以執行其他的辨別處理,例如辨別輸送物CA良否的處理等,另外,還可以執行變更輸送物CA之姿勢的輸送處理以外的其他的輸送處理,例如排除輸送物CA的處理等。另外,在以下的說明中,除了圖8所示之輸送物篩選處理之外,省略上述其他的辨別處理或其他的輸送處理之說明。Here, in this specification, as one of the various ways of changing the posture of the conveyed object CA, inversion of the conveyed object CA is included. In addition, "posture change" includes not only the inversion in the sense of inverting the conveyed object CA upside down, but also broadly includes various ways of finally changing the posture of the conveyed object CA, such as rotating the conveyed object CA by an arbitrary angle around an arbitrary axis (rotation 90° degrees, rotate 180 degrees, rotate 270 degrees, etc.) and so on. In addition, in the conveyed object posture change control processing unit 100 of the present embodiment, in addition to the process of recognizing the posture of the conveyed object CA, other discrimination processing, such as processing of determining whether the conveyed object CA is good or not, may be performed. Other conveying processing other than the conveying processing for changing the posture of the conveyed object CA, for example, processing for excluding the conveyed object CA, etc., may be executed. In addition, in the following description, except for the conveyed object screening process shown in FIG. 8, description of the above-mentioned other discrimination|determination process and other conveyance process is abbreviate|omitted.

如圖1所示,在輸送物姿勢變更控制處理部100中,首先讀出初始值等的各種設定值,然後利用由上述檢查處理單元DTU構成之圖像獲取單元A依次獲取多個圖像Ai。這些圖像Ai基本上可以為由上述檢查處理單元DTU生成之上述拍攝圖像GPX或圖像區GPY的圖像數據本身,或者,也可以由這些圖像數據之一部分構成。當獲得這些圖像Ai時,執行設定於該圖像Ai內的判斷區域DA之圖像處理和確認區域DB之圖像處理。As shown in FIG. 1, the conveyed object posture change control processing unit 100 first reads out various setting values such as initial values, and then sequentially acquires a plurality of images Ai by the image acquisition unit A composed of the inspection processing unit DTU described above. . These images Ai may basically be the image data itself of the above-mentioned captured image GPX or the image area GPY generated by the above-mentioned inspection processing unit DTU, or may be constituted by a part of these image data. When these images Ai are obtained, image processing of the determination area DA and image processing of the confirmation area DB set in the image Ai are performed.

圖4中的(a)-(d)以及圖5中的(e)-(h)係顯示輸送系統10之輸送路121上的輸送物之輸送形態的例子的說明圖。輸送物CA在輸送路121上沿輸送方向F前進。此時,在透過圖像獲取單元A獲得的圖像Ai中,設置有作為上述測量區域而形成的判斷區域DA。該判斷區域DA被設置為在輸送路121上限定於具有噴氣口OP的姿勢變更部位的上游側的區域。(a)-(d) in FIG. 4 and (e)-(h) in FIG. 5 are explanatory diagrams which show the example of the conveyance form of the conveyance on the conveyance path 121 of the conveyance system 10. The conveyance CA advances in the conveyance direction F on the conveyance path 121 . At this time, in the image Ai acquired by the image acquisition unit A, the determination area DA formed as the above-mentioned measurement area is provided. This determination area DA is provided as an area limited on the conveyance path 121 to the upstream side of the position change portion having the air injection port OP.

如圖1所示,上述輸送物姿勢變更控制處理部100具備:圖像獲取單元A,其依次獲取包含可能存在輸送物CA的測量區域的多個圖像Ai;輸送物辨別單元B,其執行這些圖像Ai內的判斷區域DA之圖像處理;輸送物姿勢變更單元C,其根據輸送物CA之辨別結果Ci在上述姿勢變更部位進行動作,從而執行輸送物CA之輸送姿勢的變更,其中,該輸送物辨別資訊Bi根據由該輸送物辨別單元B求出的輸送物辨別資訊Bi而得到;以及輸送物確認單元E,其確認透過上述輸送物姿勢變更單元C變更了姿勢的輸送物CA之姿勢,並求出輸送物確認資訊Ej。在此,i為自然數,表示1~n(n為2以上的自然數)的多個數。另外,較佳為具有根據針對某個輸送物CA的輸送物辨別結果Ci和輸送物確認結果Ej求出輸送物姿勢變更資訊Gij之輸送物姿勢變更判斷單元G。此外,輸送物確認單元E並無特別限定,如圖4和圖5所示,透過執行確認區域DB之圖像處理而確認姿勢變更後的輸送物CA之姿勢。在本實施方式之情況下,確認區域DB被設定於與輸送路121不同的輸送路122上且相比上述判斷區域DA更靠下游側的位置處。As shown in FIG. 1 , the above-mentioned conveyed object posture change control processing unit 100 includes: an image acquisition unit A that sequentially acquires a plurality of images Ai including a measurement area where the conveyed object CA may exist, and a conveyed object identification unit B that executes The image processing of the judgment area DA in these images Ai; the conveyed object posture changing unit C, which operates at the above-mentioned posture change position according to the identification result Ci of the conveyed object CA, thereby executing the change of the conveying posture of the conveyed object CA, wherein , the conveyed object identification information Bi is obtained from the conveyed object identification information Bi obtained by the conveyed object identification unit B; posture, and obtain the confirmation information Ej of the conveyed object. Here, i is a natural number and represents a plurality of numbers from 1 to n (n is a natural number of 2 or more). Further, it is preferable to include conveyed object posture change determination means G that obtains conveyed object posture change information Gij based on the conveyed object identification result Ci and the conveyed object confirmation result Ej for a certain conveyed object CA. In addition, the conveyed object confirmation means E is not specifically limited, As shown in FIG. 4 and FIG. 5, it confirms the attitude|position of the conveyed object CA after the attitude|position change by performing image processing of the confirmation area|region DB. In the case of the present embodiment, the confirmation area DB is set on the conveyance path 122 which is different from the conveyance path 121 and is located further downstream than the above-mentioned determination area DA.

輸送物辨別資訊Bi至少包括與輸送物CA之姿勢相關的資訊。另外,較佳為包括表示輸送物CA之配置的輸送物檢測範圍(位置資訊)。進而,還可以包括與輸送物CA之種類、外觀、有無缺陷或缺陷種類、輸送物之良否相關的資訊等。在此,在例如輸送物CA呈立方體狀之情況下,最好構成為在圖像Ai中拍攝到輸送物CA之至少兩個面,以便良好地獲取與輸送物CA之姿勢相關的資訊作為輸送物辨別資訊Bi。因為圖像數據中包含輸送物CA之六個面中盡可能多的面的資訊更適於辨別輸送物CA之姿勢。因此,較佳為如圖4和圖5所示拍攝到立方體狀的至少兩個面。此外,在本實施方式中,在說明中使用的姿勢變更部位處,僅將輸送物CA之前後兩端面(圖示中設有電極的部分)以外的四個側面圍繞沿著輸送方向F的軸的四種輸送姿勢(後述的CN1~CN4)作為說明對象,但也可以將加上前後方向顛倒後的形態的總計八種輸送姿勢作為對象,進而還可以將加上使前後兩端面朝向與輸送方向正交的側方的又八種輸送姿勢的總計16種輸送姿勢作為對象。The conveyed object identification information Bi includes at least information related to the posture of the conveyed object CA. Moreover, it is preferable to include the conveyed object detection range (position information) which shows the arrangement|positioning of the conveyed object CA. Further, information on the type and appearance of the conveyed object CA, the presence or absence of defects or the type of defects, and the quality of the conveyed object may also be included. Here, for example, when the object to be conveyed CA is in the shape of a cube, it is preferable to capture at least two surfaces of the object to be conveyed CA in the image Ai, so that the information on the posture of the object to be conveyed CA can be obtained as the conveyance. Object identification information Bi. Since the image data includes information on as many surfaces as possible of the six surfaces of the conveyed object CA, it is more suitable for identifying the posture of the conveyed object CA. Therefore, as shown in FIGS. 4 and 5 , it is preferable to photograph at least two surfaces of the cube shape. In addition, in the present embodiment, only the four side surfaces other than the front and rear end surfaces (portions where electrodes are provided in the figure) of the conveyed object CA are surrounded by the axis along the conveying direction F at the position changing position used in the description. The four conveying postures (CN1 to CN4 to be described later) are the subject of description, but a total of eight conveying postures including the form in which the front and rear directions are reversed may be added as the subject. A total of 16 conveying postures out of eight other conveying postures on the sides whose directions are orthogonal to each other are targeted.

另外,上述輸送物辨別結果Ci係為透過本次的圖像Ai內的判斷區域DA之圖像處理得到的與輸送物CA之姿勢相關的辨別結果,根據預先設定的姿勢基準而表示例如該姿勢良好(OK)還是不良(NG)。當然,也可以根據作為上述輸送物辨別資訊Bi之辨別輸送物CA的多個姿勢的資訊而得到三個以上的辨別結果作為輸送物辨別結果Ci。例如,也可以為能夠分別辨別輸送物CA之多種輸送姿勢的結果。In addition, the above-mentioned conveyed object identification result Ci is the identification result related to the posture of the conveyed object CA obtained through the image processing of the determination area DA in the current image Ai, and indicates the posture based on a preset posture reference, for example. Good (OK) or bad (NG). Of course, three or more discrimination results may be obtained as the conveyed object discrimination results Ci based on the information for discriminating a plurality of postures of the conveyed object CA as the conveyed object discrimination information Bi. For example, it may be a result of being able to discriminate a plurality of conveying postures of the conveyed object CA, respectively.

作為輸送物確認單元E之一例,如圖2中的(a)所示,也可以包括預測確認區域DB的確認區域預測單元D。一般而言,確認區域DB也可以如圖4和圖5所示設定於圖像Ai(Aj)內的固定位置處,該情況下,不需要確認區域預測單元D。在使用確認區域預測單元D之情況下,根據輸送物CA之輸送狀況來預測用於導出輸送物確認資訊Ej之圖像Aj的確認區域DBj之位置和範圍。該情況下,作為輸送狀況,可以舉出輸送物CA之輸送速度、以往的輸送物姿勢變更後在輸送路122上的位置、從姿勢變更部位之噴氣口OP供給的氣流之吹送時機和吹送壓力等的信息。透過該確認區域預測單元D導出確認區域DBj在圖像Aj中的位置和範圍(拍攝範圍)和設定有確認區域DBj的圖像Aj(或者,相當於圖像Aj之拍攝時機(拍攝時間)),由此對設定的確認區域DBj執行輸送物確認單元E之圖像處理。確認區域DB之預測針對每個圖像Aj、或者姿勢變更後的每個輸送物CA執行。As an example of the conveyed object confirmation unit E, as shown in FIG. 2( a ), a confirmation area prediction unit D that predicts the confirmation area DB may be included. Generally, the confirmation area DB may be set at a fixed position in the image Ai (Aj) as shown in FIGS. 4 and 5 , and in this case, the confirmation area prediction unit D is not required. When the confirmation area prediction unit D is used, the position and range of the confirmation area DBj of the image Aj for deriving the conveyed object confirmation information Ej are predicted based on the conveyance status of the conveyed object CA. In this case, the conveyance status includes the conveyance speed of the conveyed object CA, the position on the conveyance path 122 after the conventional conveyed object posture has been changed, and the blowing timing and blowing pressure of the air flow supplied from the air outlet OP at the position changing position. etc. information. The confirmation area prediction unit D derives the position and range (shooting range) of the confirmation area DBj in the image Aj and the image Aj in which the confirmation area DBj is set (or equivalent to the shooting timing (shooting time) of the image Aj) , the image processing of the conveyed object confirmation unit E is performed on the set confirmation area DBj. The prediction of the confirmation area DB is performed for each image Aj or each conveyed object CA whose posture has been changed.

此外,在圖4和圖5所示之例子中,將確認區域DB在固定位置處設為固定的範圍,但是,即使在該情況下,也可以如圖1所示,針對獲得的每個圖像Ai辨別是否需要在確認區域DB中執行輸送物確認處理,並僅對需要的圖像Aj在確認區域DB中執行圖像處理。是否需要該輸送物確認處理,取決於此前的圖像Ai中輸送物辨別結果Ci是否為需要變更姿勢,由此透過輸送物姿勢變更單元C對輸送物CA實施了姿勢變更。因為若無上述姿勢變更,則無需進行輸送物確認處理。另外,在透過此前的圖像Ai中的輸送物辨別處理進行了上述姿勢變更之情況下,只要在該圖像Aj(j>i,其中,存在為單個圖像的情況或為多個圖像的情況)中在確認區域DB進行圖像處理,並確認是否檢測到輸送物CA即可,若檢測到輸送物CA,並求出了與該輸送物CA之姿勢相關的輸送物確認資訊Ej,則重置上述姿勢變更之事實,視為未進行上述姿勢變更。In addition, in the example shown in FIG. 4 and FIG. 5, the confirmation area DB is set as a fixed range at a fixed position, but even in this case, as shown in FIG. It is discriminated whether or not the conveyed object confirmation processing needs to be performed in the confirmation area DB like Ai, and the image processing is performed in the confirmation area DB only for the required image Aj. Whether or not this conveyed object confirmation process is necessary depends on whether the conveyed object identification result Ci in the previous image Ai indicates that the posture needs to be changed, and thus the conveyed object CA is subjected to posture change by the conveyed object posture changing means C. This is because if there is no change in the above-mentioned posture, the confirmation process of the conveyed object is not required. In addition, when the above-mentioned posture change is performed by the conveyed object identification processing in the previous image Ai, as long as the image Aj (j>i, there is a single image or a plurality of images) It is only necessary to perform image processing in the confirmation area DB to check whether the conveyed object CA is detected. If the conveyed object CA is detected, and the conveyed object confirmation information Ej related to the posture of the conveyed object CA is obtained, Then, the fact that the above-mentioned posture change is reset shall be regarded as not having the above-mentioned posture change.

此外,由於確認區域預測單元D預測確認區域DBj之位置及範圍和拍攝時間,因此,圖像Aj是否為需要確認的圖像只要根據預測內容進行判斷即可。然而,考慮到預測精度,關於一個或多個圖像Aj是否為需要確認的圖像之判斷,也可以與預測內容分開查看輸送物確認單元E之圖像處理的結果,並根據在確認區域DBj內是否檢測到輸送物CA進行判斷。即,該情況下,雖然使用確認區域DBj之位置和範圍,但實際上不使用與預測拍攝時間對應之圖像Aj的預測結果。無論在哪種情況下,只要在任一圖像Aj中檢測到輸送物CA,則與該輸送物CA之姿勢相關的資訊即為上述輸送物確認資訊Ej。此外,如之後所述,也存在因為輸送物CA之返回動作等使得確認區域DB(DBj)中確認不到輸送物CA的情況(不存在輸送物CA的情況),因此,當在可能存在與某個姿勢變更對應之輸送物確認資訊的圖像Aj(多個圖像Aj時為所有圖像)中未檢測到輸送物CA時,輸送物確認資訊包含“未檢測到”這一結果,此時也進行上述重置。In addition, since the confirmation area prediction unit D predicts the position, range, and shooting time of the confirmation area DBj, whether or not the image Aj is an image to be confirmed only needs to be determined based on the prediction content. However, in consideration of the prediction accuracy, the judgment as to whether one or more images Aj are images that need to be confirmed can also be checked separately from the prediction content at the result of the image processing by the conveyed object confirmation unit E, and based on the confirmation area DBj It is judged whether the conveyed object CA is detected or not. That is, in this case, although the position and range of the confirmation area DBj are used, the prediction result of the image Aj corresponding to the predicted shooting time is not actually used. In any case, as long as the conveyed object CA is detected in any image Aj, the information related to the posture of the conveyed object CA is the above-mentioned conveyed object confirmation information Ej. In addition, as will be described later, there are cases in which the conveyed object CA cannot be confirmed in the confirmation area DB (DBj) due to the return operation of the conveyed object CA (the case where the conveyed object CA does not exist), so when there is a possibility of When the conveyed object CA is not detected in the image Aj (all images in the case of multiple images Aj) of the conveyed object confirmation information corresponding to a certain posture change, the conveyed object confirmation information includes the result of "not detected", and this Also perform the above reset.

也可以與上述判斷區域DA同樣地將確認區域DB、DBj設定為上述測量區域。這是因為,大多數情況下,輸送路122上輸送的姿勢變更後的輸送物CA基本上具有與在輸送路121上輸送時相同的輸送速度。該情況下,確認區域DB只要設定於相比可能配置有姿勢變更後的輸送物CA之位置更靠下游側的位置處即可。此外,在圖示例中,輸送路122構成為與輸送路121並行地向下游側延伸,最後與輸送路121匯合。在此,通常構成為:輸送路122上的輸送物CA在匯合至輸送路121上時,在輸送路121上變為標準的輸送姿勢。在此,確認區域DB、DBj之設定部位並不限於與輸送路121不同的輸送路122上,也可以構成為姿勢變更後的輸送物CA配置於輸送路121上。The confirmation areas DB and DBj may be set as the above-mentioned measurement areas in the same manner as the above-mentioned determination area DA. This is because, in many cases, the conveyed object CA whose posture has been changed on the conveying path 122 basically has the same conveying speed as when being conveyed on the conveying path 121 . In this case, the confirmation area DB may be set at a position on the downstream side of the position where the conveyed object CA after the posture change may be arranged. In addition, in the example of illustration, the conveyance path 122 is comprised so that it may extend to the downstream side in parallel with the conveyance path 121, and it is comprised so that it may merge with the conveyance path 121 at last. Here, generally, when the conveyed object CA on the conveying path 122 converges on the conveying path 121 , it is configured to be in a standard conveying posture on the conveying path 121 . Here, the setting locations of the confirmation areas DB and DBj are not limited to the conveyance path 122 different from the conveyance path 121 , and the conveyed object CA after the posture change may be arranged on the conveyance path 121 .

另外,確認區域DB、DBj被設定為限定的區域。但是,較佳為將該區域以具有比輸送物CA之至少辨別對象部分(或者整體)更大的範圍之方式設定為具有富餘的範圍。由此,能夠更加可靠地執行輸送物確認處理。雖然從能夠可靠地檢測姿勢變更後的輸送物CA這一點來看確認區域DB、DBj之範圍較大為好,但範圍越大則圖像處理之負荷也越大。因此,較佳為根據該輸送裝置中的輸送物CA之移動特性確定確認區域DB、DBj之擴大率。例如,在輸送物CA之姿勢變更後的位置的偏差較大之情況下,需要增大上述擴大率,而在偏差較小之情況下,可以減小上述擴大率。在能夠得到多個以往實際的輸送物CA之姿勢變更後的移動狀態之情況下,最好根據這些移動狀態的集合之偏差(例如標準差)(以與該偏差具有正相關關係的方式)增大或減小上述擴大率。透過這樣,既能減輕圖像處理之負擔,又能透過確認區域DB、DBj中的圖像處理可靠地執行輸送物CA之姿勢變更後的確認處理。In addition, it is confirmed that the areas DB and DBj are set as limited areas. However, it is preferable to set this area as a range having a margin so as to have a range larger than at least the discrimination target portion (or the whole) of the conveyed object CA. Thereby, the conveyed object confirmation process can be performed more reliably. Although it is preferable that the range of the confirmation areas DB and DBj is large in view of the fact that the conveyed object CA after the posture change can be reliably detected, the larger the range is, the larger the load of image processing is. Therefore, it is preferable to determine the expansion rate of the confirmation areas DB and DBj based on the movement characteristics of the conveying object CA in the conveying apparatus. For example, when the deviation of the position of the conveyed object CA after the posture change is large, the expansion ratio needs to be increased, and when the deviation is small, the expansion ratio can be decreased. When it is possible to obtain a plurality of moving states after the posture change of the actual conveyed object CA in the past, it is preferable to increase the deviation (for example, the standard deviation) of the set of these moving states (in a positive correlation with the deviation). Increase or decrease the above expansion rate. In this way, the burden of image processing can be reduced, and the confirmation process after the posture change of the conveyed object CA can be reliably performed by the image processing in the confirmation areas DB and DBj.

接著,參照圖1和圖2以及圖4和圖5對本實施方式之輸送方式進行說明。如圖4中的(a)所示,輸送物CA在輸送路121上沿輸送方向F輸送。在此,在輸送路121之圖示上方(實際為側方),並行形成有另一條輔助的輸送路122。在輸送路121的中途,設置有噴氣口OP在輸送面上開口的姿勢變更部位。另外,在與該姿勢變更部位之上游側鄰接的範圍內設置有判斷區域DA。該判斷區域DA包含於上述圖像Ai中。如圖1所示,依次獲得多個圖像Ai。在圖示例中,第一個圖像A1在判斷區域DA中未檢測到輸送物CA,在下一個圖像A2中也是同樣的。直到再下一個圖像A3才在判斷區域DA中檢測到輸送物CA。此外,判斷區域DA如上所述被設定為沿輸送方向F之長度範圍Lda與輸送物CA之輸送速度Vs和拍攝間隔Ts之關係滿足Lda>Vs·Ts,以使從輸送路121上通過的所有輸送物CA(之至少辨別對象部分)必定能夠在某一圖像Ai中檢測到。但是,實際上較佳為以Lda≥Vs·Ts+ΔL之方式設置餘量ΔL,可能的話,最好為Lda≥2Vs·Ts。另外,上述範圍Lda之上限較佳為2Vs·Ts以上且3Vs·Ts以下。判斷區域DA在與輸送方向F正交的方向上的寬度最好大於輸送物CA之至少辨別對象部分的寬度,但在本實施方式中,由於是透過振動來輸送輸送物CA,因而輸送物CA在寬度方向上也存在一定程度的擺動,因此,最好在該寬度方向上也設置輸送物CA之辨別對象部分(或者整體)之寬度的10%~80%左右的餘量Δw。Next, the conveyance method of this embodiment will be described with reference to FIGS. 1 and 2 and FIGS. 4 and 5 . As shown in FIG. 4( a ), the conveyance CA is conveyed in the conveyance direction F on the conveyance path 121 . Here, another auxiliary conveying path 122 is formed in parallel above (actually, the side) of the conveying path 121 in the drawing. In the middle of the conveyance path 121, there is provided a position changing position where the air outlet OP opens on the conveyance surface. In addition, a determination area DA is provided in a range adjacent to the upstream side of the posture change site. This determination area DA is included in the above-mentioned image Ai. As shown in FIG. 1, a plurality of images Ai are sequentially obtained. In the illustrated example, the conveyed object CA is not detected in the judgment area DA in the first image A1, and the same is true in the next image A2. The conveyed object CA is not detected in the judgment area DA until the next image A3. In addition, the determination area DA is set so that the relationship between the length range Lda along the conveyance direction F and the conveyance speed Vs of the conveyed object CA and the photographing interval Ts satisfies Lda>Vs·Ts as described above, so that all the The conveyed object CA (at least the identification object portion) must be detectable in a certain image Ai. However, in practice, it is preferable to set the margin ΔL in such a manner that Lda≧Vs·Ts+ΔL, and if possible, Lda≧2Vs·Ts is preferable. In addition, the upper limit of the above-mentioned range Lda is preferably not less than 2Vs·Ts and not more than 3Vs·Ts. The width of the determination area DA in the direction orthogonal to the conveying direction F is preferably larger than the width of at least the discrimination target portion of the conveyed object CA. However, in this embodiment, since the conveyed object CA is conveyed by vibration, the conveyed object CA is There is also a certain degree of wobble in the width direction. Therefore, it is preferable to provide a margin Δw of about 10% to 80% of the width of the identification target portion (or the whole) of the conveyed object CA in the width direction.

輸送物CA在圖示例中構成為立方體狀,並以使長度方向朝向輸送方向F進行輸送之形態進行圖示。該情況下,可以透過形成於輸送物CA之除了前後端面之外的四個側面之一部分上的標識M檢測輸送物CA之姿勢。在圖示例中,標識M形成於一個側面之整個寬度方向和長度方向一半的範圍內(圖中陰影部分)。另外,標識M之端部出現在與上述一個側面鄰接的兩個側面的邊界部分(棱線附近),由此,只要能夠詳細確認四個側面中的一個面,便可以確定輸送物CA之圍繞沿著輸送方向F的軸線的輸送姿勢。但是,在圖示例中,以能夠在圖像Ai中同時看到輸送物CA之至少鄰接的兩個側面之方式設置照相機CM1、CM2之拍攝方向。即,透過照相機之拍攝方向與輸送路121之輸送面121a、121b(彼此大致正交的面)之間的角度設定,以能夠看到輸送物CA的一條棱線之形式使該棱線兩側相鄰的兩個側面同時包含在圖像中。此外,在圖示例中,示出了以標識M配置於輸送物CA之右上部作為標準的輸送姿勢之情況。另外,另一條輸送路122具備輸送面122a、122b。該輸送面122a、122b是彼此大致正交的面。In the example shown in the figure, the conveyed object CA is configured in a cube shape, and is shown in the form of conveying the longitudinal direction toward the conveying direction F. As shown in FIG. In this case, the posture of the conveyed object CA can be detected through the mark M formed on one part of the four side surfaces except the front and rear surfaces of the conveyed object CA. In the example shown in the figure, the mark M is formed in the entire width direction and half of the length direction of one side surface (shaded part in the figure). In addition, the end of the mark M appears at the boundary portion (near the ridgeline) of the two side surfaces adjacent to the above-mentioned one side surface, so that if only one of the four side surfaces can be confirmed in detail, the surrounding of the conveyed object CA can be identified. The conveying posture along the axis of conveying direction F. However, in the illustrated example, the imaging directions of the cameras CM1 and CM2 are set so that at least two adjacent side surfaces of the conveyed object CA can be simultaneously seen in the image Ai. That is, the angle between the photographing direction of the camera and the conveying surfaces 121a and 121b (surfaces that are substantially orthogonal to each other) of the conveying path 121 is set so that one ridgeline of the conveyed object CA can be seen on both sides of the ridgeline. Two adjacent sides are included in the image at the same time. In addition, in the example of illustration, the case where the mark M is arrange|positioned at the upper right part of the conveyance object CA is shown as a standard conveyance attitude|position. In addition, the other conveyance path 122 includes conveyance surfaces 122a and 122b. The conveyance surfaces 122a and 122b are surfaces that are substantially orthogonal to each other.

在本實施方式中,如圖4中的(c)所示,當在圖像A3之判斷區域DA中檢測到輸送物CA時,透過利用判斷區域DA之圖像處理執行的輸送物辨別處理導出輸送物辨別資訊B3。根據該輸送物辨別資訊B3判斷與標識M之位置對應的輸送物CA之輸送姿勢,作為輸送物辨別結果C3而得到並非標準的輸送姿勢之判斷“NG”。因此,當如圖5中的(e)所示該輸送物CA到達姿勢變更部位時,如圖5中的(f)所示從噴氣口OP吹送氣流,該輸送物CA一邊轉動一邊從輸送路121上移動到輸送路122上。此外,由於噴氣口OP以能夠向輸送路121上的輸送物CA之偏上部的範圍施加壓力之方式開口,因此,不僅能夠將輸送物CA單純從輸送路121上排除,而且能夠使輸送物CA繞沿著輸送方向F的軸轉動。由此,如圖5中的(f)和(g)所示輸送物CA之姿勢逐漸改變,最後,如圖5中的(h)所示,當配置於輸送路122上時,輸送物CA變更為與輸送路121上的輸送姿勢不同的規定的輸送姿勢。在圖示例之情況下,配置於輸送路122時的輸送物CA的輸送姿勢變為上述標準的輸送姿勢。在圖示例之情況下,該姿勢變更部位處的輸送物CA之姿勢變更係透過使其繞沿著輸送方向F的軸(圍繞長度方向的軸)旋轉180度而完成的。In the present embodiment, as shown in FIG. 4( c ), when the conveyed object CA is detected in the determination area DA of the image A3 , it is derived through the conveyed object identification process performed by the image processing of the determination area DA Conveyed object identification information B3. The conveyance posture of the conveyed object CA corresponding to the position of the mark M is determined based on the conveyed object identification information B3, and the judgment "NG" of the non-standard conveyance posture is obtained as the conveyed object identification result C3. Therefore, when the conveyed object CA reaches the position changing position as shown in FIG. 5(e) , as shown in FIG. 5(f), the air flow is blown from the air ejection port OP, and the conveyed object CA rotates from the conveying path. 121 and move to the conveying path 122. In addition, since the air ejection port OP is opened so as to be able to apply pressure to the upper range of the conveyed object CA on the conveying path 121, the conveyed object CA can be not only simply excluded from the conveying path 121, but also the conveyed object CA can be Rotation about an axis along the conveying direction F. Thereby, the posture of the conveyed object CA gradually changes as shown in (f) and (g) of FIG. 5 , and finally, as shown in (h) of FIG. 5 , when the conveyed object CA is arranged on the conveyance path 122 , It is changed to a predetermined conveyance posture different from the conveyance posture on the conveyance path 121 . In the case of the illustrated example, the conveyance posture of the conveyed object CA when arranged in the conveyance path 122 becomes the above-described standard conveyance posture. In the case of the illustrated example, the posture change of the conveyed object CA at the posture change site is accomplished by rotating it by 180 degrees around the axis along the conveyance direction F (the axis around the longitudinal direction).

在本實施方式中,在圖像Ai內設置有確認輸送路122上的輸送物CA的確認區域DB。在圖示例之情況下,確認區域DB是預先具有圖像Ai中的既定的位置和範圍的固定區域。但是,如上所述,也可以針對實施輸送物確認處理的每個圖像Aj、或者針對每個輸送物CA預測確認區域DBj而進行設定。在該確認區域DB中也執行圖像處理,並輸出輸送物確認資訊Ej。此外,圖1中示出了如下情況,即:根據基於在圖像Ai的判斷區域DA中執行輸送物辨別處理而得到的輸送物辨別資訊Bi的輸送物辨別結果Ci對輸送物CA實施姿勢變更處理,並在圖像Aj的確認區域DB(DBj)中對該姿勢變更後的輸送物CA執行輸送物確認處理而得到輸送物確認資訊Ej。如上所述,在圖4和圖5中,示出了輸送物確認資訊Ej為姿勢變更後的輸送物CA之輸送姿勢為標準的輸送姿勢的情況。相對於此,圖6中的(b)和(d)中示出了如下情況,即:根據如圖6中的(a)和(c)所示透過圖像Ai的判斷區域DA中的圖像處理而導出的輸送物辨別資訊Bi變更了輸送物CA之姿勢,結果姿勢變更後的輸送物CA之輸送姿勢為標準輸送姿勢以外的姿勢。在此,圖6中的(b)示出了如下情況,即:輸送物CA從圖6中的(a)所示之輸送姿勢變為繞沿著輸送方向F的軸(繞長度方向的軸)旋轉了270度的輸送姿勢,由於旋轉過度而越過標準輸送姿勢變為非標準的輸送姿勢。另外,圖6中的(d)示出了如下情況,即:輸送物CA從圖6中的(c)所示之輸送姿勢變為繞沿著輸送方向F的軸(繞長度方向的軸)旋轉了90度的輸送姿勢,由於旋轉不足而未達到標準的輸送姿勢,變為非標準的輸送姿勢。In the present embodiment, a confirmation area DB for confirming the conveyed object CA on the conveyance path 122 is provided in the image Ai. In the case of the illustrated example, the confirmation area DB is a fixed area having a predetermined position and range in the image Ai in advance. However, as described above, it may be set for each image Aj for which the conveyed object confirmation process is performed, or for each conveyed object CA, and the predicted confirmation area DBj may be set. Image processing is also performed in this confirmation area DB, and conveyed object confirmation information Ej is output. In addition, FIG. 1 shows a case where the posture of the conveyed object CA is changed based on the conveyed object identification result Ci based on the conveyed object identification information Bi obtained by executing the conveyed object identification process in the judgment area DA of the image Ai. Then, in the confirmation area DB (DBj) of the image Aj, the conveyed object confirmation process is performed on the conveyed object CA whose posture has been changed, and the conveyed object confirmation information Ej is obtained. As described above, FIG. 4 and FIG. 5 show the case where the conveyed object confirmation information Ej indicates that the conveying posture of the conveyed object CA after the posture has been changed is the standard conveying posture. On the other hand, in (b) and (d) of FIG. 6 , the case is shown according to the map in the judgment area DA of the transmitted image Ai as shown in (a) and (c) of FIG. 6 . The conveyed object identification information Bi derived from the image processing changes the posture of the conveyed object CA, and as a result, the conveying posture of the conveyed object CA after the posture change is a posture other than the standard conveying posture. Here, FIG. 6( b ) shows a case where the conveyed object CA is changed from the conveying posture shown in FIG. 6( a ) around the axis along the conveying direction F (the axis around the longitudinal direction). ) is rotated by 270 degrees, and the rotation exceeds the standard delivery posture and becomes a non-standard delivery posture. In addition, (d) in FIG. 6 shows the case where the conveyed object CA is changed from the conveying posture shown in (c) in FIG. 6 to the axis along the conveying direction F (the axis around the longitudinal direction) The conveying posture rotated by 90 degrees does not reach the standard conveying posture due to insufficient rotation, and becomes a non-standard conveying posture.

當如上所述得到輸送物確認資訊Ej時,接著透過圖1所示之輸送物姿勢變更判斷單元G,如圖2中的(b)所示利用輸送物辨別資訊Bi和輸送物確認資訊Ej求出輸送物姿勢變更資訊Gij。該輸送物姿勢變更資訊Gij係顯示輸送物CA之判斷區域DA中的姿勢變更前的輸送姿勢(參照圖4中的(c)、圖6中的(a)、圖6中的(c))與輸送物CA之姿勢變更後的確認區域DB中的輸送姿勢(參照圖5中的(h)、圖6中的(b)、圖6中的(d))之關係的資訊。該輸送物姿勢變更資訊Gij可以僅僅單純包含表示輸送物CA之判斷區域DA中的姿勢變更前的輸送姿勢之資訊部分、和表示輸送物CA之姿勢變更後的確認區域DB中的輸送姿勢之資訊部分這兩部分,或者也可以僅包含表示兩個資訊部分之關係的資訊。另外,也可以係顯示與姿勢變更前後的輸送姿勢對應之類別的記號或文字,例如圖4和圖5的例子中表示姿勢變更前的輸送姿勢並非標準的輸送姿勢(NG)、表示姿勢變更後的輸送姿勢為標準的輸送姿勢(OK)這樣的資訊。When the conveyed object confirmation information Ej is obtained as described above, the conveyed object identification information Bi and the conveyed object confirmation information Ej are used to obtain the conveyed object identification information Bi and the conveyed object confirmation information Ej as shown in (b) of FIG. The information Gij of the posture change of the conveyed object is output. The conveyed object posture change information Gij indicates the conveying posture before the posture change in the judgment area DA of the conveyed object CA (see FIG. 4( c ), FIG. 6( a ), and FIG. 6( c )). Information on the relationship with the conveyance posture (refer to FIG. 5(h), FIG. 6(b), and FIG. 6(d) ) in the confirmation area DB after the posture of the conveyed object CA has been changed. The conveyed object posture change information Gij may simply include the information part indicating the conveying posture before the posture change in the judgment area DA of the conveyed object CA and the information indicating the conveying posture in the confirmation area DB after the posture change of the conveyed object CA Part of the two parts, or it can only contain information indicating the relationship between the two parts of the information. In addition, it is also possible to display a symbol or character of a category corresponding to the conveying posture before and after the posture change. For example, in the examples of FIG. 4 and FIG. The conveying posture is the standard conveying posture (OK).

當如上述那樣導出輸送物姿勢變更資訊Gij時,透過圖1所示的輸送物姿勢變更設定單元H如圖2中的(b)所示根據該資訊執行輸送物姿勢變更設定處理。該輸送物姿勢變更設定處理根據輸送物確認資訊Ej或者輸送物姿勢變更資訊Gij調整和設定從上述姿勢變更部位的噴氣口OP向輸送物CA吹送的氣流之吹送時機或吹送壓力。在圖示例中,根據輸送物姿勢變更資訊Gij設定姿勢變更控制部,但也可以根據情況而僅根據輸送物確認資訊Ej進行設定。例如,如圖4和圖5所示,在透過輸送物確認處理得到的輸送物確認資訊Ej為與標準的輸送姿勢對應的資訊時,視為該吹送時機和吹送壓力合適,維持原來的設定值。另一方面,如圖6中的(a)和(b)以及(c)和(d)所示,當輸送物CA與標準的輸送姿勢不同,從而輸送物確認資訊Ej並非與標準的輸送姿勢對應的資訊時,變更上述氣流之吹送時機或吹送壓力等姿勢變更部位之動作形態,從而調整對於輸送物CA之姿勢變更的作用。此時,較佳為輸送物確認資訊Ej包含表示為具體的輸送姿勢種類的哪一種的詳細資訊,由此,最好針對具體的輸送姿勢的種類變更上述動作形態之調整方法。例如,在如圖6中的(b)所示輸送物CA之姿勢變更時的轉動角度過大時,降低上述吹送壓力,在如圖6中的(d)所示輸送物CA之姿勢變更時的轉動角度過小時,增大上述吹送壓力。另外,雖未特別圖示,但在輸送物確認資訊Ej為圖5中的(f)所示那樣吹送時機過晚時出現的輸送姿勢B6´時,提前吹送時機。反之,在圖5中的(g)所示那樣吹送時機過早時出現的輸送姿勢B7´時,延遲吹送時機。When the conveyed object attitude change information Gij is derived as described above, the conveyed object attitude change setting process is executed based on the information as shown in FIG. 2( b ) by the conveyed object attitude change setting unit H shown in FIG. 1 . The conveyed object posture change setting process adjusts and sets the blowing timing and blowing pressure of the air flow to the conveyed object CA from the air outlet OP of the above-mentioned position changing portion based on the conveyed object confirmation information Ej or the conveyed object posture change information Gij. In the illustrated example, the posture change control unit is set based on the conveyed object posture change information Gij, but it may be set only based on the conveyed object confirmation information Ej depending on the situation. For example, as shown in FIGS. 4 and 5 , when the conveyed object confirmation information Ej obtained by the conveyed object confirmation process is information corresponding to the standard conveying posture, it is considered that the blowing timing and blowing pressure are appropriate, and the original set values are maintained. . On the other hand, as shown in (a) and (b) and (c) and (d) of FIG. 6 , when the conveyed object CA is different from the standard conveying posture, the conveyed object confirmation information Ej is not different from the standard conveying posture When the corresponding information is used, the operation form of the position changing part such as the blowing timing and blowing pressure of the above-mentioned air flow is changed, thereby adjusting the effect on the attitude change of the conveyed object CA. In this case, it is preferable that the conveyed object confirmation information Ej includes detailed information indicating which of the specific conveying posture types. Therefore, it is preferable to change the above-mentioned adjustment method of the operation form for the specific conveying posture type. For example, when the rotation angle when the posture of the conveyed object CA is changed as shown in FIG. 6( b ) is too large, the blowing pressure is reduced, and when the posture of the conveyed object CA is changed as shown in FIG. 6( d ) When the rotation angle is too small, the above-mentioned blowing pressure is increased. In addition, although not particularly shown, when the conveyed object confirmation information Ej is the conveying posture B6' which appears when the blowing timing is too late as shown in FIG. 5(f), the blowing timing is advanced. Conversely, in the conveying posture B7′ that appears when the blowing timing is too early as shown in FIG. 5( g ), the blowing timing is delayed.

圖7中的(a)係顯示姿勢變更控制系統之構成的概略構成圖,該姿勢變更控制系統實現用於在本實施方式之上述姿勢變更部位處變更輸送物CA之姿勢的動作形態。例如,由上述控制器CL12之一部分構成的姿勢變更控制部103控制調節器124之壓力設定部124a,將氣體之供給壓力設定為可調節,並且控制連接於調節器124下游側的電磁閥等構成的供給閥125之開閉驅動部125a,設定供給閥125之開閉動作時機,其中,調節器124用於調節從壓縮機等的壓縮氣體源123供給的壓縮氣體(空氣等)之壓力。在此,上述輸送物姿勢變更控制部103可以透過上述輸送物姿勢變更設定單元H調整和變更上述供給壓力和開閉動作時機。(a) of FIG. 7 is a schematic configuration diagram showing a configuration of a posture change control system that realizes an operation form for changing the posture of the conveyed object CA at the above-described posture change portion of the present embodiment. For example, the posture change control unit 103 constituted by a part of the above-mentioned controller CL12 controls the pressure setting unit 124a of the regulator 124 to set the supply pressure of the gas to be adjustable, and controls a solenoid valve and the like connected to the downstream side of the regulator 124. The opening and closing drive unit 125a of the supply valve 125 sets the opening and closing operation timing of the supply valve 125, and the regulator 124 is used to adjust the pressure of the compressed gas (air, etc.) supplied from a compressed gas source 123 such as a compressor. Here, the conveyed object posture change control unit 103 can adjust and change the supply pressure and the opening/closing operation timing through the conveyed object posture change setting unit H.

圖7中的(b)係顯示本實施方式之由輸送物辨別資訊Bi和輸送物確認資訊Ej之組合表示的輸送物姿勢變更資訊Gij與姿勢變更部位的輸送物姿勢變更單元C之動作形態的調整內容之間的關係的對應關係圖。根據該圖,在輸送物確認資訊Ej為“OK”時,不進行上述動作形態之調整,但在輸送物確認資訊Ej為“NG”,而且輸送物CA之姿勢變更時的轉動角度過大時(圖6中的(b)所示的情況),即為“NG+”時,使氣流之吹送壓力降低規定壓力(-Δp)。另一方面,在輸送物確認資訊Ej為“NG”,而且輸送物CA之姿勢變更時的轉動角度過小時(圖6中的(d)所示的情況),即為“NG-”時,使氣流之吹送壓力增大規定壓力(+Δp)。另外,當上述確認區域DB(DBj)中未檢測到輸送物CA本身時,例如通常是在一個圖像Aj或多個圖像Aj的任一圖像中均未在確認區域DB(DBj)中檢測到輸送物CA時,可以考慮是因為從噴氣口OP吹送的氣流之吹送壓力不足導致輸送物CA未從輸送路121上移動到輸送路122上而返回到輸送路121,或者因為上述吹送壓力過大而導致輸送物CA移動到輸送路122之後在慣性作用下返回輸送路121上等,因此,若此時的姿勢變更的動作形態之設定值(上述吹送壓力)超過規定的閾值,則使氣流之吹送壓力降低規定壓力(-Δp)。另一方面,若該設定值在規定的閾值以下,則使氣流之吹送壓力增大規定壓力(+Δp)。需要說明的是,對上述Δp在任何情況下都相同之情況進行了說明,但Δp也可以根據情況而進行各種變更,或者,也可以透過與姿勢變更時的動作形態偏離適當值的程度相應的比例控制來增大或減小Δp。(b) of FIG. 7 shows the operation form of the conveyed object posture change information Gij represented by the combination of the conveyed object identification information Bi and the conveyed object confirmation information Ej according to the present embodiment and the conveyed object posture changing means C of the position changing part. Correspondence graph that adjusts the relationship between content. According to the figure, when the conveyed object confirmation information Ej is "OK", the adjustment of the above-mentioned operation form is not performed, but when the conveyed object confirmation information Ej is "NG" and the rotation angle when the posture of the conveyed object CA is changed is too large ( In the case shown in (b) in FIG. 6 ), that is, in the case of “NG+”, the blowing pressure of the airflow is reduced by a predetermined pressure (-Δp). On the other hand, when the conveyed object confirmation information Ej is "NG" and the rotation angle at the time of changing the posture of the conveyed object CA is too small (the case shown in (d) in Fig. 6 ), that is, "NG-", Increase the blowing pressure of the airflow by the specified pressure (+Δp). In addition, when the conveyed object CA itself is not detected in the above-mentioned confirmation area DB(DBj), for example, it is usually not in the confirmation area DB(DBj) in either one of the images Aj or the plurality of images Aj When the conveyed object CA is detected, it is considered that the conveyed object CA does not move from the conveying path 121 to the conveying path 122 and returns to the conveying path 121 because the blowing pressure of the air flow blown from the air outlet OP is insufficient, or the above-mentioned blowing pressure The conveyed object CA is too large to move to the conveying path 122 and then returns to the conveying path 121 by inertia. Therefore, if the set value of the operation form of the posture change at this time (the above-mentioned blowing pressure) exceeds a predetermined threshold value, the airflow is made The blowing pressure is reduced by the specified pressure (-Δp). On the other hand, when the set value is equal to or less than the predetermined threshold value, the blowing pressure of the airflow is increased by a predetermined pressure (+Δp). It should be noted that the above-mentioned Δp has been described as being the same in all cases, but Δp may be changed in various ways according to the situation, or it may be determined by the degree of deviation of the operation form at the time of the posture change from the appropriate value. Proportional control to increase or decrease Δp.

相對於此,無論輸送物確認資訊Ej或輸送物姿態變更資訊Gij如何,在姿勢變更部位處的輸送物CA之姿勢變更時的姿勢如圖5中的(f)的B6´那樣相對於輸送方向F具備負的傾斜角時,或者如圖5中的(g)的B7´那樣相對於輸送方向F具有正的傾斜角時,如下進行處理。首先,當該傾斜角小於規定的基準角度θ,例如小於±10度時,不對動作形態進行任何調整。另外,當正的傾斜角超過上述基準角度θ(10度)時,將氣流之吹送時機提前Δt。當負的傾斜角小於上述基準角度θ(10度)時,將氣流之吹送時機延遲Δt。需要說明的是,對上述Δt在任何情況下都相同之情況進行了說明,但Δt也可以根據情況進行各種變更,或者,也可以透過與姿勢變更時的動作形態偏離適當值(0度)的程度相應的比例控制增加或減少Δt。如上所述,即使在具備多個輸送姿勢之情況下,也透過根據由輸送物確認單元E得到的輸送物確認資訊Ej或者輸送物姿勢變更資訊Gij調整和設定輸送物姿勢變更單元C之動作形態,從而能夠透過輸送物姿勢變更單元C適當地執行輸送物CA之姿勢變更,由此能夠高效地統一(控制)輸送物CA之輸送姿勢。On the other hand, irrespective of the conveyed object confirmation information Ej or the conveyed object posture change information Gij, the posture of the conveyed object CA at the position change position when the posture is changed is relative to the conveying direction as shown in B6′ in (f) of FIG. 5 . When F has a negative inclination angle, or when it has a positive inclination angle with respect to the conveyance direction F like B7′ in FIG. 5( g ), the following processing is performed. First, when the inclination angle is smaller than the predetermined reference angle θ, eg, smaller than ±10 degrees, no adjustment is made to the operation form. In addition, when the positive inclination angle exceeds the above-mentioned reference angle θ (10 degrees), the blowing timing of the airflow is advanced by Δt. When the negative inclination angle is smaller than the above-mentioned reference angle θ (10 degrees), the blowing timing of the airflow is delayed by Δt. It should be noted that the above-mentioned Δt has been described as the same in all cases, but Δt may be changed in various ways according to the situation, or it may be deviated from an appropriate value (0 degrees) from the operation form at the time of the posture change. The degree of proportional control increases or decreases Δt accordingly. As described above, even in the case of having a plurality of conveyance postures, the operation form of the conveyed object posture changing means C is adjusted and set based on the conveyed object confirmation information Ej or the conveyed object posture change information Gij obtained by the conveyed object confirmation means E. , so that the posture change of the transported object CA can be appropriately performed by the transported object posture changing unit C, whereby the transport posture of the transported object CA can be efficiently unified (controlled).

在圖7的(c)圖中,示出了作為透過如上所述進行了調整和優化的姿勢變更控制部103將輸送物CA之多個輸送姿勢CN1~CN4統一為CN1時的一例,而設置沿輸送路121之輸送方向F排列的三個姿勢變更部位的情況。在此,若以應統一的輸送姿勢CN1為基準(0度),則例如在將姿勢變更時之轉動角度設為+90度時,輸送物CA繞沿著輸送方向F的軸的旋轉角度可以舉出CN2為-90度、CN3為-180度、CN4為-270度的例子。在該例子中,在第一姿勢變更部位處,輸送姿勢CN1的輸送物CA原封不動地朝向下游側通過,輸送姿勢CN2的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN1,輸送姿勢CN3的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN2,輸送姿勢CN4的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN3。接著,在第二姿勢變更部位處,輸送姿勢CN1的輸送物CA原封不動地朝向下游側通過,輸送姿勢CN2的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN1,輸送姿勢CN3的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN2。然後,在第三姿勢變更部位處,輸送姿勢CN1的輸送物CA原封不動地朝向下游側通過,輸送姿勢CN2的輸送物CA在姿勢變更部位處被從噴氣口OP吹送的氣流變為輸送姿勢CN1。在具備以上那樣的多個姿勢變更部位的輸送裝置中,上述高效的輸送姿勢的變更變得更加有效,能夠以高輸送效率可靠地供給輸送姿勢統一的輸送物CA。在上述多個姿勢變更部位的每一個部位處,均可有效採用本實施方式中所述之上述各構成,較佳為在所有的姿勢變更部位處有效採用上述各構成。In FIG. 7( c ), as an example when the plurality of conveyance attitudes CN1 to CN4 of the conveyed object CA are unified into CN1 by the attitude change control unit 103 adjusted and optimized as described above, setting In the case of three posture changing parts arranged along the conveyance direction F of the conveyance path 121 . Here, if the conveying posture CN1 to be unified is used as a reference (0 degrees), for example, when the rotation angle at the time of changing the posture is set to +90 degrees, the rotation angle of the conveyed object CA around the axis along the conveying direction F may be An example is given in which CN2 is -90 degrees, CN3 is -180 degrees, and CN4 is -270 degrees. In this example, at the first posture change portion, the conveyed object CA in the conveying posture CN1 passes as it is toward the downstream side, and at the posture changing portion, the conveyed object CA in the conveying posture CN2 is changed into The conveyed object CA in the conveying posture CN1, the conveyed object CA in the conveying posture CN3 is changed to the conveying posture CN2 by the air flow blown from the air injection port OP at the position change position, and the conveyed object CA in the conveying posture CN4 is blown from the air injection port OP at the position changing position. It changes to the conveying posture CN3. Next, at the second posture change portion, the conveyed object CA in the conveying posture CN1 passes as it is toward the downstream side, and the conveyed object CA in the conveying posture CN2 is changed to the conveying posture CN1 at the posture changing portion by the airflow blown from the air jet port OP. , the conveyed object CA in the conveying posture CN3 is changed to the conveying posture CN2 by the air flow blown from the air jet port OP at the position changing portion. Then, at the third posture change portion, the conveyed object CA in the conveying posture CN1 passes as it is toward the downstream side, and the conveyed object CA in the conveying posture CN2 is changed to the conveying posture CN1 at the posture changing portion by the air flow blown from the air jet port OP . In the conveying apparatus provided with the above-described plurality of position changing parts, the above-mentioned efficient change of the conveying attitude becomes more effective, and the conveyed object CA having the uniform conveying attitude can be reliably supplied with high conveying efficiency. The above-described structures described in the present embodiment can be effectively employed in each of the plurality of posture changing portions, and preferably, the above-described structures are effectively employed at all the posture changing portions.

<動作程式10P之構成> 接著,參照圖8對本發明所涉及之各實施方式的整體的動作程式10P之流程進行說明。圖8係顯示透過上述檢查處理單元DTU之運算處理裝置MPU根據動作程式10P執行的輸送管理用的各種處理過程的概略流程圖。當該動作程式10P啟動時,首先開始進行上述圖像拍攝及圖像測量處理,並透過控制器CL11、CL12開始驅動輸送裝置(送料器11及直線送料器12)。然後,若與上述調試操作對應的調試設定為OFF,則對拍攝圖像GPX或圖像區GPY執行圖像測量處理,進行輸送物篩選處理和輸送物姿勢變更控制處理(包括上述輸送物辨別處理和上述輸送物確認處理)等。在此,若該輸送物篩選處理或上述輸送物辨別處理之最終判斷結果為“OK”判斷,則只要不進行調試操作,就直接實施下一個拍攝圖像GPX或圖像區GPY的圖像測量處理。例如,在上述輸送物篩選處理用的輸送物排除部位處,平時停止從噴氣口OP流出氣流,但在判斷結果為“NG”(不良品)時,從噴氣口OP流出氣流。由此,將不良的輸送物CA從輸送路上排除。另外,在上述姿勢變更部位處,平時停止從噴氣口OP流出氣流,但在判斷結果為“NG”(不良姿勢)時,在從噴氣口OP噴出氣流使輸送物CA從輸送路121向輸送路122移動的過程中變更輸送物CA之姿勢,執行翻轉等。此外,也可以與上述相反,平時流出氣流,但在判斷結果為“OK”(正確姿勢)時停止氣流。 <Configuration of Action Program 10P> Next, the flow of the overall operation program 10P of each embodiment according to the present invention will be described with reference to FIG. 8 . FIG. 8 is a schematic flowchart showing various processing procedures for conveyance management executed by the arithmetic processing unit MPU of the above-mentioned inspection processing unit DTU according to the operation program 10P. When the operation program 10P is activated, the above-mentioned image capturing and image measurement processing is started, and the conveying devices (the feeder 11 and the linear feeder 12 ) are started to be driven by the controllers CL11 and CL12 . Then, if the debug setting corresponding to the above-mentioned debug operation is OFF, the image measurement process is performed on the captured image GPX or the image area GPY, and the conveyed object screening process and the conveyed object posture change control process (including the above-mentioned conveyed object identification process) are performed. and the above-mentioned conveyed object confirmation process), etc. Here, if the final judgment result of the conveyed object screening process or the above-mentioned conveyed object identification process is "OK", the image measurement of the next captured image GPX or image area GPY will be directly carried out as long as no debugging operation is performed. deal with. For example, at the conveyed material removal portion for the above-mentioned conveyed material screening process, the outflow of the air flow from the air injection port OP is normally stopped, but when the judgment result is "NG" (defective product), the air flow out of the air injection port OP is made. Thereby, the defective conveyed material CA is excluded from the conveyance path. In addition, at the position where the posture is changed, the outflow of the air flow from the air outlet OP is normally stopped, but when the determination result is “NG” (bad posture), the air flow is ejected from the air outlet OP to cause the conveyed object CA to flow from the conveying path 121 to the conveying path. 122 Changes the posture of the conveyed object CA during the movement, performs inversion, and the like. In addition, contrary to the above, the airflow may flow out normally, but when the determination result is "OK" (correct posture), the airflow may be stopped.

透過這樣,透過在輸送路上對作為輸送物的輸送物CA進行辨別,並根據該辨別結果進行處理,從而僅將良品或良好姿勢的輸送物CA以排列整齊的狀態向下游側供給。該情況下,只要之後不進行調試操作,也直接對下一個拍攝圖像GPX、或者在下一個圖像區GPY的測量區域內實施圖像測量處理和輸送物辨別處理。在此,在輸送物姿勢變更控制處理部100所進行的輸送物辨別處理中,如上述那樣針對某個輸送物CA進行處理,但通常對於接著陸續輸送至作為測量區域的判斷區域DA內的多個輸送物CA,並行地分別對每個輸送物CA進行同樣的輸送物辨別處理。另外,僅對根據該辨別結果Ci進行了姿勢變更的輸送物CA進行上述輸送物確認處理。進而,也可以與上述圖像測量處理或輸送物辨別處理並行地進行追蹤輸送路上的輸送物CA之輸送舉動檢測處理,以便例如檢測在輸送路上沿輸送方向F輸送時的輸送物CA之輸送舉動。而且,也可以控制輸送裝置之驅動以便根據該輸送舉動檢測處理之檢測結果調整輸送狀態。該輸送驅動之控制例如透過控制輸送裝置之激振機構的激振元件的驅動條件、例如壓電驅動體之頻率或電壓,從而調整為適當的輸送狀態。此外,上述輸送舉動檢測處理也可以與上述輸送物姿勢變更控制處理部100之輸送物辨別處理過程並行地執行,或者,也可以與上述輸送物辨別處理過程無關而完全透過另外的圖像處理執行。例如,透過根據在輸送路121上沿輸送方向F移動時的輸送物CA在與輸送方向F正交的方向上的位置變動的大小來控制振動之頻率和振幅,從而能夠防止輸送物CA在輸送路121上不必要地晃動。In this way, by discriminating the conveyed object CA as the conveyed object on the conveying path, and processing based on the result of the discrimination, only the conveyed objects CA of good quality or good posture are supplied to the downstream side in an aligned state. In this case, as long as the debugging operation is not performed thereafter, the image measurement process and the conveyed object identification process are directly performed on the next captured image GPX or in the measurement area of the next image area GPY. Here, in the conveyed object identification processing performed by the conveyed object posture change control processing unit 100, the processing is performed for a certain conveyed object CA as described above, but generally, many objects that are subsequently successively conveyed into the determination area DA as the measurement area are processed. For each of the conveyed objects CA, the same conveyed object discrimination processing is performed for each of the conveyed objects CA in parallel. In addition, the above-mentioned conveyed object confirmation processing is performed only for the conveyed object CA whose posture has been changed based on the discrimination result Ci. Furthermore, in parallel with the above-described image measurement processing or conveyed object identification process, the conveying behavior detection process of tracking the conveyed object CA on the conveying path may be performed, for example, to detect the conveying behavior of the conveyed object CA when conveyed in the conveying direction F on the conveying path. . Furthermore, the driving of the conveying device may be controlled so that the conveying state may be adjusted according to the detection result of the conveying behavior detection process. The conveying drive is controlled, for example, by controlling the driving conditions of the excitation element of the excitation mechanism of the conveying device, such as the frequency or voltage of the piezoelectric driver, so as to adjust to an appropriate conveying state. In addition, the above-mentioned conveyance behavior detection process may be executed in parallel with the conveyed object identification process of the conveyed object posture change control processing unit 100, or may be completely executed through separate image processing independently of the conveyed object identification process. . For example, by controlling the frequency and amplitude of the vibration according to the magnitude of the positional change of the conveyed object CA in the direction orthogonal to the conveying direction F when the conveying path 121 moves along the conveying direction F, the conveyed object CA can be prevented from being conveyed while being conveyed. Road 121 shakes unnecessarily.

當在上述途中進行調試操作,且調試設定變為“ON”時,退出上述程式(運轉模式),停止驅動輸送裝置,也停止進行圖像測量處理、輸送物篩選處理、輸送物姿勢變更控制處理、輸送舉動檢測處理等。然後,當在該狀態下進行了適當的操作時,變為能夠選擇以往的圖像檔案之狀態。此時,選擇顯示的圖像檔案是包含在稍前的運轉模式下記錄的多張拍攝圖像GPX或圖像區GPY的圖像檔案。若直接選擇該圖像檔案並進行適當的操作,則轉移至重新執行模式。在該模式下,可以根據記錄有如上所述已執行的圖像測量處理、輸送物篩選處理、輸送物姿態變更控制處理或上述輸送舉動檢測處理等之結果的圖像檔案,再次執行圖像之顯示、各種處理或控制等。即,當在作為輸送裝置的輸送物之輸送物CA的控制(排除或翻轉等)中發生不良狀況時,為了消除該不良狀況,首先根據以往的圖像數據再次執行圖像處理,從而探查各處理或控制等之問題所在。若判明該問題所在,則可以相應地對各處理或控制之設定內容(設定值)進行變更、調整,並透過再次對以往的圖像數據重新執行圖像測量處理等來確認調整、改善作業之結果。然後,當進行適當的恢復操作時,調試設定恢復為OFF,重新開始進行圖像測量處理,並且重新開始驅動輸送裝置。If the debugging operation is performed during the above process and the debugging setting is turned "ON", the above program (operation mode) is exited, the driving of the conveying device is stopped, and the image measurement processing, the conveyed object screening process, and the conveyed object posture change control process are also stopped. , Conveying behavior detection processing, etc. Then, when an appropriate operation is performed in this state, it becomes a state in which the past image file can be selected. At this time, the image file selected for display is an image file including a plurality of shot images GPX or image areas GPY recorded in the previous operation mode. If the image file is directly selected and an appropriate operation is performed, it will transfer to the re-execution mode. In this mode, the image processing can be executed again based on the image file in which the results of the image measurement process, the conveyed object screening process, the conveyed object posture change control process, the above-mentioned conveying behavior detection process, etc., which have been executed as described above are recorded. display, various processing or control, etc. That is, when a defect occurs in the control (exclusion, inversion, etc.) of the conveyed object CA as the conveying device, in order to eliminate the defect, image processing is first performed again based on the past image data, and each item is examined. Problems with processing or control etc. If the problem is identified, the setting content (setting value) of each process or control can be changed and adjusted accordingly, and the adjustment and improvement of the operation can be confirmed by re-executing the image measurement process on the previous image data again. result. Then, when an appropriate recovery operation is performed, the commissioning setting is returned to OFF, the image measurement processing is restarted, and the driving of the conveying device is restarted.

此外,在上述調試操作時,也可以根據上述輸送物確認資訊Ej或輸送物姿勢變更資訊Gij,取代上述輸送物姿勢變更設定單元H(輸送物姿勢變更處理)而手動調整上述姿勢變更部位之動作形態。例如,也可以調整圖7中的(a)所示之姿勢變更控制部103之控制形態。In addition, in the above-mentioned debugging operation, it is also possible to manually adjust the operation of the position changing position based on the conveyed object confirmation information Ej or the conveyed object attitude change information Gij instead of the conveyed object attitude change setting unit H (the conveyed object attitude change processing) form. For example, the control form of the posture change control unit 103 shown in FIG. 7( a ) may be adjusted.

在本實施方式中,由於透過得到輸送物確認資訊Ej,能夠確認透過輸送物姿勢變更單元C之動作而產生之輸送物CA的姿勢變更狀態,因此,透過一邊確認該資訊一邊調整輸送物姿勢變更單元C之動作形態,調整作業變得容易,而且姿勢變更部位之輸送物的姿勢變更形態高精度化。In the present embodiment, by obtaining the conveyed object confirmation information Ej, it is possible to confirm the posture change state of the conveyed object CA caused by the operation of the conveyed object posture changing unit C. Therefore, the change of the conveyed object posture is adjusted while confirming the information. The operation form of the unit C is easy to adjust, and the posture change form of the conveyed object at the posture change part is improved with high precision.

特別是,透過還具備求出表示輸送物辨別資訊Bi與輸送物確認資訊Ej之關係的輸送物姿勢變更資訊Gij的輸送物姿勢變更判斷單元G,能夠更加容易地確認輸送物姿勢變更單元C之動作形態與透過輸送物姿勢變更單元C之動作而產生之輸送物CA的姿勢變更狀態之間的關係。In particular, by further comprising the conveyed object posture change determination means G that obtains the conveyed object posture change information Gij indicating the relationship between the conveyed object identification information Bi and the conveyed object confirmation information Ej, it is possible to more easily confirm whether the conveyed object posture change means C The relationship between the operation form and the posture change state of the conveyed object CA caused by the operation of the conveyed object posture changing unit C.

在本實施方式中,輸送物確認單元E透過對得到了辨別結果Ci的輸送物CA在上述姿勢變更部位處被輸送物姿勢變更單元C變更姿勢後配置的確認區域DB之圖像部分進行圖像處理而求出所述輸送物確認資訊Ej,從而既能抑制圖像處理之負荷,又能可靠且迅速地確認姿勢變更後的輸送物CA之姿勢。尤其是,透過將確認區域DB在相對於包含判斷區域DA之圖像部分的圖像Ai經過了既定時間的時間點及其之後拍攝的別的圖像Aj(j>i)中設定為與所述姿勢變更部位具有既定的位置關係的圖像部分,能夠更高維度地同時實現圖像處理之負荷及處理時間之減輕、和姿勢確認之可靠性和精度之提高。In the present embodiment, the conveyed object confirmation unit E performs an image of the image portion of the confirmation area DB arranged after the conveyed object CA for which the discrimination result Ci has been obtained is changed by the conveyed object posture changing unit C at the above-mentioned position changing position By processing to obtain the conveyed object confirmation information Ej, it is possible to reliably and quickly confirm the posture of the conveyed object CA after the posture change while suppressing the load of image processing. In particular, by setting the confirmation area DB to be the same as the other image Aj (j>i) captured at a time point when a predetermined time has elapsed with respect to the image Ai of the image portion including the judgment area DA and thereafter (j>i) The image portion in which the posture changing portion has a predetermined positional relationship can simultaneously achieve a reduction in image processing load and processing time, and an improvement in the reliability and accuracy of posture confirmation in a higher dimension.

在本實施方式中,還具備控制輸送物姿勢變更單元C之動作形態的姿勢變更控制部103,姿勢變更控制部103根據輸送物確認資訊Ej或者輸送物姿勢變更判斷單元G輸出的輸送物姿勢變更資訊Gij自動地設定輸送物姿勢變更單元C之動作形態,從而能夠根據輸送物確認資訊Ej、或者表示輸送物辨別資訊Bi與輸送物確認資訊Ej之關係的輸送物姿勢變更資訊Gij自動地調整輸送物姿勢變更單元C之動作形態,因而既能減少調整作業之麻煩,又能提高姿勢變更之準確性。In the present embodiment, a posture change control unit 103 for controlling the operation form of the conveyed object posture changing unit C is further provided. The information Gij automatically sets the operation form of the conveyed object posture changing unit C, so that the conveyance can be automatically adjusted based on the conveyed object confirmation information Ej or the conveyed object posture change information Gij indicating the relationship between the conveyed object identification information Bi and the conveyed object confirmation information Ej The action form of the object posture changing unit C can not only reduce the trouble of adjustment work, but also improve the accuracy of posture change.

在本實施方式中,所述輸送物姿勢變更單元C透過向所述輸送物吹送氣流來變更姿勢,但所述輸送物姿勢變更設定單元H最好作為所述動作形態而設定所述氣流之吹送時機和吹送壓力的至少一者。由此,能夠迅速且適當地變更微小輸送物CA之姿勢變更時的動作形態。In the present embodiment, the conveyed object posture changing means C changes the posture by blowing air flow to the conveyed object, but the conveyed object posture changing setting means H preferably sets the blowing of the air flow as the operation form. At least one of timing and blowing pressure. Thereby, the operation form when the posture of the minute conveyance CA is changed can be changed quickly and appropriately.

在本實施方式中,還具備針對每個圖像Aj或每個輸送物CA而預測確認區域DB之位置或範圍的確認區域預測單元D,從而能夠同時實現獲取與輸送物CA之姿勢變更後的姿勢相關的資訊的可靠性之提高和圖像處理的負擔之減輕。In the present embodiment, the confirmation area prediction unit D that predicts the position or range of the confirmation area DB for each image Aj or each conveyed object CA is further provided, so that the acquisition and the posture change of the conveyed object CA can be realized at the same time. The reliability of posture-related information is improved and the burden of image processing is reduced.

在本實施方式中,所述判斷區域DA和所述確認區域DB均為上述圖像Ai、Aj的內部包含的區域,從而能夠在單個圖像內設定輸送物辨別處理和輸送物確認處理中使用的兩個區域,因而能夠使兩個區域之間的位置關係之設定變得容易,並且有望簡化照相機等的拍攝系統。In the present embodiment, the determination area DA and the confirmation area DB are both areas included in the images Ai and Aj, so that the conveyed object identification process and conveyed object confirmation process can be set and used in a single image. Therefore, it is possible to easily set the positional relationship between the two areas, and it is expected to simplify the photographing system of a camera or the like.

此外,本發明之輸送系統並不僅限定於上述圖示例,當然可以在不脫離本發明之主旨的範圍內增加各種變更。例如,在上述實施方式中,在同一圖像Ai、Aj之內部設定判斷區域DA和確認區域DB,並在這些區域進行圖像處理,但本發明並不限於這樣的方式,也可以分別獲得具備判斷區域DA的圖像和具備確認區域DB的圖像,也可以用不同的照相機(拍攝裝置)進行拍攝。另外,在上述實施方式中,透過使輸送物姿勢變更單元C針對輸送路121上的輸送物CA進行動作而將姿勢變更後的輸送物CA配置於輸送路122上,但也可以在同一輸送路121上使輸送物CA之輸送姿勢發生變化。In addition, the conveyance system of this invention is not limited only to the above-mentioned example of illustration, Of course, various changes can be added in the range which does not deviate from the summary of this invention. For example, in the above-described embodiment, the determination area DA and the confirmation area DB are set within the same images Ai and Aj, and the image processing is performed in these areas, but the present invention is not limited to such an aspect, and each of the The image of the determination area DA and the image including the confirmation area DB may be photographed by different cameras (imaging devices). In addition, in the above-mentioned embodiment, the conveyed object CA whose posture has been changed is arranged on the conveying path 122 by operating the conveyed object posture changing unit C with respect to the conveyed object CA on the conveying path 121, but it may be in the same conveying path. On 121, the conveying posture of the conveyed object CA is changed.

10:輸送系統 10P:動作程式 11:送料器 110:輸送體 111:輸送路 12:直線送料器 120:輸送體 121:輸送路 OP:噴氣口 CA:輸送物 CN1~CN4:輸送姿勢 CM1、CM2:照相機 CL11、CL12:控制器 DTU:檢查處理單元 DP1、DP2:顯示裝置 GP1、GP2:圖像處理裝置 GM1、GM2:圖像處理記憶體 GPX:拍攝圖像 GPY:圖像區 MPU:運算處理裝置 MM:主存儲裝置 SP1、SP2:操作輸入裝置 RAM:運算處理用記憶體 θ:基準傾斜角 100:輸送物姿勢變更控制處理部 101:輸送物確認處理過程 102:輸送物姿勢變更設定處理過程 A:圖像獲取單元 Ai:圖像 B:輸送物辨別單元 Bi:輸送物辨別資訊 C:輸送物姿勢變更單元 Ci:輸送物辨別結果 D:確認區域預測單元 DA:判斷區域 DB:確認區域 E:輸送物確認單元 Ej:輸送物確認資訊 G:輸送物姿勢變更判斷單元 Gij:輸送物姿勢變更資訊 H:輸送物姿勢變更設定單元 10: Conveying system 10P: Action Program 11: Feeder 110: Conveyor 111: Conveyor Road 12: Linear feeder 120: Conveyor 121: Conveyor Road OP: air vent CA: Conveyor CN1~CN4: Conveying posture CM1, CM2: Camera CL11, CL12: Controller DTU: Check Processing Unit DP1, DP2: Display device GP1, GP2: Image processing device GM1, GM2: Image processing memory GPX: Capture images GPY: Image area MPU: arithmetic processing unit MM: main storage device SP1, SP2: Operation input device RAM: memory for arithmetic processing θ: Reference tilt angle 100: conveyed object posture change control processing unit 101: Confirmation process of conveyed material 102: Processing process for changing the posture of the conveyed object A: Image acquisition unit Ai:image B: conveyed object identification unit Bi: conveyed object identification information C: conveyed object posture change unit Ci: conveyed object identification result D: Confirm the regional prediction unit DA: Judgment area DB: Confirmation area E: Conveyor confirmation unit Ej: Conveyor confirmation information G: conveyed object posture change judgment unit Gij: Information on changing the posture of the conveyed object H: conveyed object posture change setting unit

圖1係顯示本發明所涉及之輸送系統的實施方式的輸送物姿勢變更控制處理部之大致流程的概略流程圖。 圖2中的(a)係顯示該實施方式之輸送物確認處理過程101之大致流程的概略流程圖,(b)係顯示輸送物姿勢變更設定處理過程102之大致流程的概略流程圖。 圖3係顯示該實施方式的輸送系統之整體構成的概略構成圖。 圖4中的(a)~(d)係用於說明該實施方式之輸送物姿勢變更控制中使用的輸送物辨別處理的說明圖。 圖5中的(e)~(h)係用於說明該實施方式之輸送物姿勢變更控制中使用的輸送物確認處理的說明圖。 圖6中的(a)和(b)係顯示該實施方式之輸送物辨別資訊與輸送物確認資訊之對應關係的一例的說明圖,(c)和(d)係顯示其他例子的說明圖。 圖7中的(a)係顯示該實施方式中的輸送物姿勢變更設定單元之構成例的構成框圖,(b)係顯示輸送物辨別資訊Bi與輸送物確認資訊Ej之組合和與之對應的輸送物姿勢變更資訊Gij之對應關係、以及這些與輸送物姿勢變更單元之動作形態的調整和設定內容之關係的對應關係圖表,(c)係顯示用於將輸送物之多個輸送姿勢CN1~CN4統一為一個CN1的多個姿勢變更部位之構成例的圖。 圖8係顯示該實施方式中的動作程式10P之一例的處理過程的概略流程圖。 FIG. 1 is a schematic flowchart showing an outline of the flow of the conveyed object posture change control processing unit of the embodiment of the conveying system according to the present invention. (a) of FIG. 2 is a schematic flowchart showing a schematic flow of the conveyed object confirmation processing procedure 101 of this embodiment, and (b) is a schematic flowchart showing a schematic flow of the conveyed object posture change setting processing procedure 102 . FIG. 3 is a schematic configuration diagram showing the overall configuration of the conveying system according to the embodiment. (a) to (d) in FIG. 4 are explanatory diagrams for explaining the conveyed object discrimination processing used for the conveyed object posture change control in this embodiment. (e) to (h) in FIG. 5 are explanatory diagrams for explaining the conveyed object confirmation process used for the conveyed object posture change control in this embodiment. (a) and (b) of FIG. 6 are explanatory diagrams showing an example of the correspondence between the conveyed object identification information and the conveyed object confirmation information in this embodiment, and (c) and (d) are explanatory diagrams showing other examples. (a) of FIG. 7 is a block diagram showing a configuration example of the conveyed object posture change setting means in this embodiment, and (b) is a combination of conveyed object identification information Bi and conveyed object confirmation information Ej and their correspondence The correspondence relationship between the conveyed object posture change information Gij, and the correspondence relationship between these and the adjustment and setting contents of the operation form of the conveyed object posture changing unit, (c) shows a plurality of conveying postures CN1 for changing the conveyed object. -CN4 is a diagram showing a configuration example of a plurality of posture changing parts of one CN1. FIG. 8 is a schematic flowchart showing the processing procedure of an example of the operation program 10P in this embodiment.

100:輸送物姿勢變更控制處理部 100: conveyed object posture change control processing unit

A:圖像獲取單元 A: Image acquisition unit

Ai:圖像 Ai:image

B:輸送物辨別單元 B: conveyed object identification unit

Bi:輸送物辨別資訊 Bi: conveyed object identification information

C:輸送物姿勢變更單元 C: conveyed object posture change unit

Ci:輸送物辨別結果 Ci: conveyed object identification result

E:輸送物確認單元 E: Conveyor confirmation unit

Ej:輸送物確認資訊 Ej: Conveyor confirmation information

G:輸送物姿勢變更判斷單元 G: conveyed object posture change judgment unit

Gij:輸送物姿勢變更資訊 Gij: Information on changing the posture of the conveyed object

H:輸送物姿勢變更設定單元 H: conveyed object posture change setting unit

Claims (9)

一種輸送系統,其特徵在於,具備: 輸送裝置,其沿輸送路輸送輸送物,並在所述輸送路之中途具有變更所述輸送物之姿勢的姿勢變更部位; 圖像獲取單元,其獲取所述輸送物之圖像; 輸送物辨別單元,其在設定於所述姿勢變更部位的上游側的判斷區域中對所述輸送物之圖像部分進行圖像處理,從而得到與所述輸送物之姿勢相關的輸送物辨別資訊; 輸送物姿勢變更單元,其在所述輸送物辨別資訊為需要變更所述輸送物之姿勢的資訊時,在所述姿勢變更部位實施所述輸送物之姿勢變更;以及 輸送物確認單元,其對被所述輸送物姿勢變更單元變更了姿勢之後的所述輸送物之圖像部分進行圖像處理,從而得到與所述輸送物之姿勢相關的輸送物確認資訊。 A conveying system, characterized in that it has: A conveying device that conveys a conveyed object along a conveying path, and has a posture changing part for changing the posture of the conveying object in the middle of the conveying path; an image acquisition unit that acquires an image of the conveyed object; A conveyed object identification unit for obtaining conveyed object identification information related to the posture of the conveyed object by performing image processing on an image portion of the conveyed object in a determination area set on the upstream side of the position change portion ; A conveyed object posture changing unit, which, when the conveyed object identification information is information that needs to change the posture of the conveyed object, executes the posture change of the conveyed object at the position changing part; and The conveyed object confirmation unit performs image processing on the image part of the conveyed object after the posture of the conveyed object has been changed by the conveyed object posture changing unit, thereby obtaining conveyed object confirmation information related to the posture of the conveyed object. 如請求項1所述之輸送系統,其中, 還具備輸送物姿勢變更判斷單元,所述輸送物姿勢變更判斷單元求出表示所述輸送物辨別資訊與所述輸送物確認資訊之關係的輸送物姿勢變更資訊。 The conveying system of claim 1, wherein, A conveyed object posture change determination unit is further provided, and the conveyed object posture change determination unit obtains conveyed object posture change information indicating a relationship between the conveyed object identification information and the conveyed object confirmation information. 如請求項1所述之輸送系統,其中, 所述輸送物確認單元透過對確認區域之圖像部分進行圖像處理而求出所述輸送物確認資訊,其中,所述確認區域設定於所述輸送物在所述姿勢變更部位處被所述輸送物姿勢變更單元變更了姿勢之後配置的位置或範圍內。 The conveying system of claim 1, wherein, The conveyed object confirmation unit obtains the conveyed object confirmation information by performing image processing on an image portion of a confirmation area, wherein the confirmation area is set at the position where the conveyed object is changed by the conveyed object. The conveyed object posture changing means is arranged in the position or range after the posture has been changed. 如請求項3所述之輸送系統,其中, 所述確認區域在相對於包含所述判斷區域之圖像部分的所述圖像經過了既定時間的時間點及其之後拍攝的別的所述圖像中,設定於與所述姿勢變更部位具有既定的位置關係的圖像部分中。 The conveying system of claim 3, wherein, The confirmation area is set at a time point having a predetermined time elapse with respect to the image of the image portion including the determination area and other images captured after that, and is set in the position having the position changed. in the image part of the given positional relationship. 如請求項3所述之輸送系統,其中, 還具備確認區域預測單元,所述確認區域預測單元針對每個所述圖像或每個所述輸送物預測所述確認區域之位置或範圍。 The conveying system of claim 3, wherein, A confirmation area prediction unit is further provided which predicts the position or range of the confirmation area for each of the images or each of the conveyed objects. 如請求項1至5中任一項所述之輸送系統,其中, 還具備控制所述輸送物姿勢變更單元之動作形態的姿勢變更控制部; 所述姿勢變更控制部根據所述輸送物確認資訊自動地設定所述輸送物姿勢變更單元之動作形態。 The delivery system of any one of claims 1 to 5, wherein, further comprising a posture change control unit for controlling the operation form of the conveyed object posture change unit; The posture change control unit automatically sets the operation form of the conveyed object posture changing unit based on the conveyed object confirmation information. 如請求項6所述之輸送系統,其中, 所述輸送物姿勢變更單元透過向所述輸送物吹送氣流來變更所述輸送物之姿勢。 The delivery system of claim 6, wherein, The conveyed object posture changing unit changes the posture of the conveyed object by blowing an air flow to the conveyed object. 如請求項7所述之輸送系統,其中, 所述動作形態為所述氣流之吹送時機和吹送壓力的至少一者。 The delivery system of claim 7, wherein, The action form is at least one of the blowing timing and the blowing pressure of the airflow. 如請求項3至5中任一項所述之輸送系統,其中, 所述判斷區域和所述確認區域均為所述圖像的內部包含的區域。 The delivery system of any one of claims 3 to 5, wherein, Both the determination area and the confirmation area are areas included in the image.
TW110126089A 2020-08-06 2021-07-15 Conveying system TWI843004B (en)

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