TW202214512A - Conveying control system and conveying device Capable of avoiding poor conveyance and detection of overlapping of front and rear conveying objects - Google Patents

Conveying control system and conveying device Capable of avoiding poor conveyance and detection of overlapping of front and rear conveying objects Download PDF

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TW202214512A
TW202214512A TW110134862A TW110134862A TW202214512A TW 202214512 A TW202214512 A TW 202214512A TW 110134862 A TW110134862 A TW 110134862A TW 110134862 A TW110134862 A TW 110134862A TW 202214512 A TW202214512 A TW 202214512A
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conveying
area
unit
range
conveyed object
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神户祐二
米倉毅
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日商大伸股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/04Load carriers other than helical or spiral channels or conduits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/16Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/32Applications of devices for generating or transmitting jigging movements with means for controlling direction, frequency or amplitude of vibration or shaking movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2812/00Indexing codes relating to the kind or type of conveyors
    • B65G2812/03Vibrating conveyors
    • B65G2812/0304Driving means or auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention provides a conveying control system capable of avoiding poor conveyance and detection of overlapping of front and rear conveying objects, and a conveying device using the conveying control system; the conveying control system includes: an image acquisition unit that repeatedly acquires conveyed objects through imaging by a photographing unit of the image of the measurement area on the conveying road; the conveying object occupied range identification unit detects the continuous occupation range in the measurement area, and judges the continuous occupation range based on the unit occupation range equivalent to one conveying object size, the continuous occupation range refers to the range in which the occupation range of the conveying objects on the conveying route are connected as a whole, or the range in which the occupation range are adjacent to each other at an interval smaller than a specified value; and the conveying object control unit, when the said continuous occupation range satisfies the condition of improper judgment based on the unit occupation range, the conveying object control unit controls the conveyance state of at least one of the conveying objects arranged in the continuous occupation range.

Description

輸送控制系統及輸送裝置Conveying control system and conveying device

本發明係有關於輸送控制系統及輸送裝置,尤其涉及在振動式輸送裝置中使用時尤為合適,並且在將輸送路上移動的輸送物供給至各種供給目的地時尤為有效的輸送控制技術。The present invention relates to a conveying control system and a conveying device, and particularly relates to a conveying control technique which is particularly suitable when used in a vibrating conveying device and is particularly effective when supplying a conveyed object moving on a conveying path to various supply destinations.

一般來說,輸送表面安裝型電子部件等微細輸送物之輸送裝置被構成為:利用被稱為碗型送料器之具備螺旋狀輸送路的旋轉振動輸送機使微細輸送物沿軌道上昇,最後利用被稱為直線型送料器之具備直線狀輸送路的直線振動輸送機一邊使輸送物之姿勢一致,一邊向作為供給目的地的部件檢查裝置、部件安裝裝置、移載機器人等進行供給。Generally, a conveying device for conveying fine conveyed objects such as surface-mounted electronic components is constructed by using a rotary vibrating conveyor with a spiral conveying path called a bowl feeder to raise the fine conveyed objects along the track, and finally using A linear vibrating conveyor with a linear conveying path called a linear feeder supplies the conveyed objects to a component inspection device, a component mounting device, a transfer robot, etc. as a supply destination while aligning the posture of the conveyed object.

在上述那樣的輸送裝置中,近年來,輸送物變得微細化,要求能夠大量供給砂粒般大小的電子部件。另外,上述微細的電子部件中存在幾十微米左右的極薄部件,想要大量輸送如此薄的輸送物,由於輸送物彼此容易重疊,因而難以排列整齊,存在難以高效地輸送這一問題。作為與比較大的薄形輸送物對應的現有輸送系統,已知有以下的專利文獻1和2所示之輸送系統。 現有技術文獻 專利文獻 In the above-mentioned conveying device, in recent years, the conveyed object has become finer, and it is required to be able to supply a large amount of electronic components as large as a grain of sand. In addition, among the above-mentioned fine electronic components, there are extremely thin parts of about several tens of micrometers. If such a thin conveyed object is to be conveyed in large quantities, it is difficult to arrange the conveyed objects in an orderly manner, and it is difficult to convey them efficiently. As a conventional conveying system corresponding to a relatively large thin conveyed object, the conveying systems shown in the following Patent Documents 1 and 2 are known. prior art literature Patent Literature

專利文獻1:日本專利特開平8-113350號公報 專利文獻2:日本專利特開2001-158524號公報 Patent Document 1: Japanese Patent Laid-Open No. 8-113350 Patent Document 2: Japanese Patent Laid-Open No. 2001-158524

然而,在上述現有的專利文獻1、2所記載之裝置中,由於輸送物比較大,且厚度也比近年的輸送物厚,因此,透過使用機械性的重疊防止裝置、或者使噴氣口之位置和形狀與輸送物之厚度相匹配來應對。但是,在近年來如上述輸送物那樣變得微細化之情況下,由於機械性的處理難以應對,因此,存在輸送物發生堵塞、或者難以透過感測器檢測輸送物之重疊狀態這樣的問題。However, in the devices described in the above-mentioned conventional Patent Documents 1 and 2, since the conveyed object is relatively large and the thickness is thicker than that of the conveyed object in recent years, by using a mechanical overlapping preventing device, or changing the position of the air injection port And the shape and the thickness of the conveyed object are matched to deal with it. However, in recent years, when the conveyed objects have become finer as described above, mechanical handling is difficult to cope with, and therefore, there are problems that the conveyed objects are clogged or the overlapping state of the conveyed objects is difficult to be detected by a sensor.

另外,現有技術下,有時透過在朝向供給目的地輸出輸送物的末端部處在輸送路上設置蓋罩,形成具備與輸送物之形狀一致的通過截面之暗渠結構,從而防止輸送物重疊、或者供給不同姿勢的輸送物。然而,即使在這樣的情況下,也存在如下問題:因為輸送物變得微細化且薄型化而使得輸送物在暗渠結構中容易堵塞,難以維持穩定的輸送狀態。In addition, in the prior art, by providing a cover on the conveying path at the end portion of the conveying object that outputs the conveyed object toward the supply destination, an underdrain structure having a passing cross-section corresponding to the shape of the conveying object may be formed, thereby preventing the conveying objects from overlapping, or Provide conveyed objects in different postures. However, even in such a case, there is a problem that the conveyed objects are easily clogged in the underdrain structure because the conveyed objects are made finer and thinner, and it is difficult to maintain a stable conveying state.

關於上述問題,尤其在振動式輸送裝置的情況下,由於是透過振動使輸送物一邊在輸送路中上下移動一邊進行移動,因而存在防止輸送路上的輸送物堵塞或者檢測重疊極其困難這一實際情況。Regarding the above-mentioned problems, especially in the case of a vibrating conveying device, since the conveyed object is moved up and down in the conveying path by vibration, it is actually extremely difficult to prevent the conveyed material on the conveying path from clogging or to detect overlap. .

因此,本發明係為了解決上述問題而完成之,其課題在於,提供一種能夠避免輸送物堵塞等的輸送不良和前後輸送物之重疊狀態的檢測不良之輸送控制系統及使用該輸送控制系統的輸送裝置。Therefore, the present invention was made in order to solve the above-mentioned problems, and an object of the present invention is to provide a conveyance control system capable of avoiding conveyance failures such as clogging of conveyed objects and detection failures of overlapping states of front and rear conveyed objects, and conveyance using the conveyance control system device.

鑒於上述實情,本發明所涉及之輸送控制系統具備:圖像獲取單元(MPU、DTU、RAM),透過拍攝單元(130CM)的拍攝反復獲取輸送輸送物(CA)之輸送路(121)上的測量區(ME)之圖像;輸送物佔據範圍辨別單元(MPU、RAM),檢測所述測量區(ME)內的連續佔據範圍(121CT),並以相當於一個所述輸送物(CA)之單位佔據範圍(121U)為基準判斷所述連續佔據範圍(121CT)之大小,所述連續佔據範圍(121CT)係指所述輸送路(121)上的所述輸送物(CA)之佔據區域連成一體的範圍、或者該佔據區域以小於規定值之間隔連續的範圍;以及輸送物控制單元(OP),當所述連續佔據範圍(121CT)滿足以所述單位佔據範圍(121U)為基準之不當判斷的條件時,所述輸送物控制單元(OP)對配置於所述連續佔據範圍(121CT)內的至少一個所述輸送物(CA)之輸送狀態進行控制。In view of the above-mentioned facts, the conveyance control system according to the present invention is provided with an image acquisition unit (MPU, DTU, RAM) that repeatedly acquires images on the conveyance path (121) of the conveyed object (CA) through the imaging of the imaging unit (130CM). The image of the measurement area (ME); the conveyed object occupancy area identification unit (MPU, RAM), detects the continuous occupation area (121CT) in the measurement area (ME), and uses the equivalent of one conveyed object (CA) The unit occupied area (121U) is the reference to determine the size of the continuous occupied area (121CT), and the continuous occupied area (121CT) refers to the occupied area of the conveyed object (CA) on the conveying path (121). A continuous range, or a range where the occupied area is continuous at intervals smaller than a specified value; and a conveyed object control unit (OP), when the continuous occupied range (121CT) satisfies the unit occupied range (121U) as a reference When the condition of improper judgment is not met, the conveyed object control unit (OP) controls the conveyance state of at least one of the conveyed objects (CA) arranged in the continuous occupation range (121CT).

根據本發明,以單位佔據範圍為基準來判斷輸送路上的輸送物之連續佔據範圍的大小,例如,在連續佔據範圍之大小超過單位佔據範圍的情況下,在輸送路上兩個以上的輸送物相互重疊之可能性高,另外,在連續佔據範圍內包含相互間的間隔小於規定值的多個佔據區域,當其整體的大小超過單位佔據範圍時,前後輸送物在之後發生重疊之概率高。因此,在上述輸送物變為重疊狀態的可能性高時或者發生重疊的概率高時,透過對配置於該連續佔據範圍內的至少一個輸送物進行控制,能夠從輸送路上除去重疊的輸送物或者重疊概率高的輸送物。另外,輸送物佔據範圍辨別單元只要以單位佔據範圍為基準判斷輸送路上的輸送物之連續佔據範圍的大小即可,因此,無需如現有技術那樣檢測輸送物彼此的重疊本身,因此,無論是微細的輸送物還是薄的輸送物,都能夠容易且可靠地辨別輸送物重疊的可能性或概率。尤其是,若為振動式輸送裝置,則輸送物在輸送路上一邊上下移動一邊輸送,但由於輸送路上的輸送物之佔據範圍本身不易受到上述上下移動之影響,因而能夠避免因輸送物之振動而導致檢測精度降低。According to the present invention, the size of the continuous occupied area of the conveyed objects on the conveying road is determined based on the unit occupation area. For example, when the size of the continuous occupation area exceeds the unit occupation area, two or more conveyed objects on the conveying road mutually The possibility of overlapping is high. In addition, if the continuous occupation range includes a plurality of occupation areas with a mutual interval smaller than a predetermined value, when the overall size exceeds the unit occupation area, the probability of the front and rear conveyed objects overlapping later is high. Therefore, when the above-mentioned conveyed objects are highly likely to be in an overlapping state or when the probability of overlapping is high, by controlling at least one conveyed object arranged in the continuous occupied area, the overlapping conveyed objects can be removed from the conveyance path or Conveyed objects with a high probability of overlapping. In addition, the conveyed object occupancy range discrimination means only needs to determine the size of the continuous occupation range of the conveyed objects on the conveying path based on the unit occupation range. Therefore, it is not necessary to detect the overlap itself of the conveyed objects as in the prior art. Whether the conveyed object is thin or the conveyed object is thin, the possibility or probability of overlapping of the conveyed objects can be easily and reliably identified. In particular, in the case of a vibrating conveying device, the conveyed object is conveyed while moving up and down on the conveying road. However, since the occupied area of the conveyed object on the conveying road itself is not easily affected by the above-mentioned up and down movement, the vibration of the conveyed object can be avoided. lead to a decrease in detection accuracy.

在本發明中,較佳為所述輸送物佔據範圍辨別單元(MPU、RAM)對於從兩個以上的所述輸送物(CA)在所述輸送路(121)上相比其他方位更容易重疊的特定方向觀察時之佔據範圍進行判斷。由此,能夠更加容易且可靠地檢測輸送路上的輸送物之重疊。該情況下,較佳為所述圖像獲取單元(MPU、DTU、RAM)之拍攝方向為所述特定方向。由此,用於判斷佔據範圍的圖像處理變得容易,並且,能夠提高辨別精度。上述特定方向有時係指例如在輸送路之輸送面上輸送物之縱、橫、高度中的高度尺寸具備最小值時的高度方向。In the present invention, it is preferable that the conveyance object occupancy range discrimination unit (MPU, RAM) is more likely to overlap on the conveyance path (121) from two or more conveyed objects (CA) than in other directions The occupied range when observed in a specific direction is judged. Thereby, the overlapping of the conveyed objects on the conveying path can be detected more easily and reliably. In this case, preferably, the shooting direction of the image acquisition unit (MPU, DTU, RAM) is the specific direction. Thereby, the image processing for determining the occupied range becomes easy, and the discrimination accuracy can be improved. The above-mentioned specific direction may refer to, for example, the height direction when the height dimension among the vertical, horizontal, and height of the conveyed object has a minimum value on the conveying surface of the conveying path.

在本發明中,較佳為所述輸送物控制單元(MPU、RAM)對於相比假定所述單位佔據範圍(121U)處於所述連續佔據範圍(121CT)內位於輸送方向前方的部分時之該單位佔據範圍(121U)位於輸送方向後方的部分施加排除力。由此,透過將重疊的輸送物或者相互接近的輸送物中位於前方部分的輸送物繼續輸送,而對位於後方部分的輸送物施加排除力,從而容易利用輸送的朝向使相互重疊的輸送物彼此分離,因而能夠容易且可靠地執行重疊狀態的解除。In the present invention, it is preferable for the conveyed object control unit (MPU, RAM) to compare with the case where the unit occupation range (121U) is assumed to be in the portion located forward in the conveyance direction within the continuous occupation range (121CT) The part of the unit occupation range (121U) located behind the conveying direction exerts the exclusion force. Thereby, by continuing to convey the overlapping conveyed objects or the conveyed objects located in the front part of the conveyed objects that are close to each other, the removal force is applied to the conveyed objects located in the rear part, so that the conveyed objects that overlap each other can be easily moved by the direction of conveyance. separation, and thus the release of the overlapping state can be easily and reliably performed.

在本發明中,較佳為所述測量區(ME)設定於所述輸送路(121)的末端部(121e)。由此,能夠在輸送路之最下游的末端部檢測輸送物之重疊狀態或靠近狀態,並解除該狀態,因而能夠確保輸送物朝向供給目的地整齊排列的狀態,並且能夠防止朝向供給目的地的移載部位中的堵塞。該情況下,較佳為所述圖像獲取單元(MPU、DTU、RAM)還具備輸送物接收可否檢測單元(MPU、RAM),所述輸送物接收可否檢測單元(MPU、RAM)獲取利用所述拍攝單元(130CM)拍攝包含所述測量區(ME)和從所述末端部(121e)供給所述輸送物(CA)的供給目的地(20)的接收部(21a)之範圍而得到的圖像,並對所述圖像進行處理,從而檢測所述接收部(21a)可否接收所述輸送物(CA)。由此,能夠根據包括末端部之圖像檢測供給目的地的接收部可否接收輸送物,因此,無需使用另外的拍攝單元便可進行供給目的地之控制或相對於供給目的地之供給停止等的應對。In this invention, it is preferable that the said measurement area (ME) is set to the terminal part (121e) of the said conveyance path (121). Thereby, the overlapping state or the approaching state of the conveyed objects can be detected at the most downstream end portion of the conveying path, and the state can be released, so that the state in which the conveyed objects are aligned toward the supply destination can be ensured, and the overlapping state of the conveyed objects toward the supply destination can be prevented. Blockage in the transfer site. In this case, it is preferable that the image acquisition unit (MPU, DTU, RAM) further includes a conveyed object acceptance detection unit (MPU, RAM), and the conveyed object acceptance acceptance detection unit (MPU, RAM) acquires the use The photographing unit (130CM) photographed the range including the measurement area (ME) and the receiving portion (21a) of the supply destination (20) of the conveyed object (CA) supplied from the distal end portion (121e) The image is processed and the image is processed to detect whether the receiving unit (21a) can receive the conveyed object (CA). In this way, it is possible to detect whether or not the receiving portion of the supply destination can receive the conveyed object based on the image including the end portion, so that control of the supply destination or stop of supply to the supply destination can be performed without using a separate imaging unit. response.

在本發明中,較佳為所述輸送物佔據範圍辨別單元(MPU、RAM)在所述測量區(ME)內具備檢測區域(Ls),所述檢測區域(Ls)沿輸送方向(F)固定,並被設定為滿足不當判斷之條件的所述連續佔據範圍(121CT)一定佔據該檢測區域(Ls)。由此,輸送物佔據範圍辨別單元透過在連續佔據範圍佔據(全部包含)測量區內沿輸送方向固定之檢測區域時進行不當判斷,從而進行不當判斷時之測量區內的檢測位置固定於輸送方向上,因此,能夠將輸送物到達始終大致恒定的位置的時刻作為判斷時刻,因而輸送物的控制時刻等之管理變得容易。In the present invention, it is preferable that the conveyed object occupied area discrimination unit (MPU, RAM) includes a detection area (Ls) in the measurement area (ME), and the detection area (Ls) is along the conveying direction (F) The continuous occupancy range (121CT) that is fixed and set to satisfy the condition of improper judgment must occupy the detection area (Ls). Thereby, the conveyed object occupancy range discrimination unit performs improper judgment when the continuous occupied range occupies (all inclusive) the detection area fixed along the conveying direction in the measurement area, so that the detection position in the measurement area when improperly judged is fixed in the conveying direction Therefore, the time at which the conveyed object reaches a position that is always substantially constant can be used as the determination time, so that the management of the control time of the conveyed object and the like becomes easy.

在本發明中,較佳為所述圖像獲取單元(MPU、DTU、RAM)透過所述拍攝單元(130CM)以既定的拍攝間隔(Ts)連續進行拍攝,並且,所述測量區(ME)具有預先根據所述輸送物(CA)之輸送速度(Vs)與拍攝間隔(Ts)的關係設定為始終包含從所述輸送路(121)通過的所有的所述輸送物(CA)之範圍。由此,即使在輸送物之到來時刻與拍攝時刻不一致的情況下,由於所有輸送物都一定配置在任一圖像之測量區內,因此,只要對測量區內的各圖像進行處理而檢測輸送物,就能檢測到所有的輸送物。這樣一來,不需要如現有技術那樣生成用於檢測各個輸送物之位置的觸發信號,因此,不需要用於檢測輸送物之感測器,能夠簡單地構成檢測單元。因此,基於在接連輸送來輸送物等之情況下,不需要考慮各個輸送物之檢測遺漏,因而不需要事先在輸送物之間形成間隙等之理由,輸送物之高速輸送或高密度輸送變得容易,而且能夠簡單地構成檢測系統的整體構成。另外,僅對連續拍攝的多個拍攝圖像中之預先設定的測量區內的圖像數據進行處理即可,因此,能夠高速且高精度地進行用於判斷上述輸送物CA之圖像測量處理。此外,該構成只要滿足上述條件,也可以透過一般的視頻拍攝進行。In the present invention, preferably, the image acquisition unit (MPU, DTU, RAM) continuously shoots at a predetermined shooting interval (Ts) through the shooting unit (130CM), and the measurement area (ME) There is a range set in advance to always include all the conveyed objects (CA) passing through the conveyance path (121) according to the relationship between the conveyance speed (Vs) of the conveyed object (CA) and the imaging interval (Ts). In this way, even if the arrival time of the conveyed object does not coincide with the imaging time, all the conveyed objects are always arranged in the measurement area of any image. Therefore, it is only necessary to process each image in the measurement area to detect the conveyance. objects, all conveyed objects can be detected. In this way, there is no need to generate a trigger signal for detecting the position of each conveyed object as in the related art, and therefore, a sensor for detecting the conveyed object is not required, and the detection unit can be simply configured. Therefore, in the case of successively conveying the conveyed objects, etc., it is not necessary to consider the detection omission of each conveyed object, and therefore, it is not necessary to form a gap between the conveyed objects in advance, and the high-speed conveying or high-density conveying of the conveyed objects becomes difficult. The overall configuration of the detection system can be easily and simply constructed. In addition, it is only necessary to process image data in a preset measurement area among a plurality of captured images continuously captured, and therefore, the image measurement process for determining the above-mentioned conveyed object CA can be performed at high speed and with high accuracy. . In addition, as long as the above-mentioned conditions are satisfied, this configuration can also be performed by ordinary video shooting.

在上述情況下,較佳為在將一個所述輸送物之所述輸送方向(F)上的長度設為L,將所述拍攝週期設為Ts,將所述輸送速度設為Vs之情況下,當n=1~10的自然數,β=Ts・Vs時,所述測量區(ME)在沿所述輸送路(121)之輸送方向(F)上的長度LD具有下式成立的值。 LD≥L+n・β=L+n・Ts・Vs 由此,由於是以所有輸送物在任意一個圖像數據中始終配置於輸送方向的區域內之狀態檢測連續佔據範圍,並判斷是否超過單位佔據範圍,因此,無論是怎樣的輸送物都能夠可靠地進行判斷。在此,進而較佳為n在3~7的範圍內。 In the above case, it is preferable that the length in the conveying direction (F) of one of the conveyed objects is L, the imaging cycle is Ts, and the conveying speed is Vs. , when n=1 to 10, a natural number, β=Ts・Vs, the length LD of the measurement area (ME) in the conveying direction (F) along the conveying path (121) has the value that the following formula holds . LD≥L+n・β=L+n・Ts・Vs In this way, the continuous occupancy range is detected in a state in which all the conveyed objects are always arranged in the area in the conveying direction in any one of the image data, and it is determined whether or not the unit occupation range is exceeded. Therefore, regardless of the conveyed object, it is possible to reliably make judgments. Here, it is more preferable that n is in the range of 3-7.

該情況下,進一步較佳為在滿足不當判斷之條件的所述連續佔據範圍(121CT)一定佔據且沿所述輸送方向(F)固定之檢測區域(Ls)設置於所述測量區(ME)內的情況下,根據所述輸送速度(Vs)將所述拍攝間隔(Ts)設定為所有滿足所述不當判斷之條件的所述連續佔據範圍(121CT)在佔據所述檢測區域(Ls)時一定會被拍攝。具體而言,在上述檢測區域中以相同長度(L)之上述單位佔據範圍為基準對輸送方向(F)之長度(Lct)的上述連續佔據範圍(121CT)作出不當判斷的情況下,若使用檢測區域之相同長度(Ls),設該連續佔據範圍(121CT)之輸送方向(F)的長度為Lct=Ls+ΔLt(ΔLt>0),則只要ΔLt≥β=Ts・Vs成立,則必定能夠取得上述連續佔據範圍配置於上述區域內的圖像,因此,能夠利用任意拍攝圖像檢測全部輸送物之連續佔據範圍。In this case, it is further preferable that a detection area (Ls) fixed along the conveying direction (F) must be occupied in the continuous occupied range (121CT) that satisfies the condition of improper judgment, and set in the measurement area (ME) In the case of within the range, according to the conveying speed (Vs), the shooting interval (Ts) is set so that all the continuous occupied ranges (121CT) satisfying the conditions of the improper judgment occupy the detection area (Ls). Will definitely be filmed. Specifically, in the case of improper determination of the continuous occupation range (121CT) of the length (Lct) in the conveying direction (F) in the detection area based on the unit occupation range of the same length (L), use the The same length (Ls) of the detection area, and the length of the conveying direction (F) of the continuous occupied area (121CT) is set as Lct=Ls+ΔLt (ΔLt>0), then as long as ΔLt≥β=Ts・Vs is established, it must be Since the image in which the continuous occupied area is arranged in the area can be acquired, the continuous occupied area of all the conveyed objects can be detected using an arbitrary captured image.

在本發明中,較佳為還具備:在所述測量區(ME)內形成於所述輸送路(121)之輸送面(121a、121b)上的透光區域(121c)、和透過所述透光區域(121c)從所述輸送面(121a、121b)之背面側向所述拍攝單元(130CM)側照射光的背面側照明單元(140BL);所述輸送物佔據範圍辨別單元(MPU、RAM)相對於所述測量區(ME)內之圖像數據,使用表示所述透光區域(121c)之被所述輸送物(CA)遮住的遮光部分或非遮光部分之範圍的資訊,檢測所述測量區(ME)內的所述連續佔據範圍(121CT)之大小。由此,在透過圖像獲取單元獲得的測量區之圖像數據中,透過利用背面側照明單元向拍攝單元側照射光的透光區域,提取表示透光區域之被輸送物遮住的遮光部分或非遮光部分之範圍的資訊,利用該資訊檢測所述測量區內的所述連續佔據範圍之大小,從而使上述圖像之處理變得容易和可靠,因此,能夠實現輸送物之佔據範圍的辨別處理之迅速化和高精度化。即,具有單位佔據範圍以下的大小之連續佔據範圍未佔據整個檢測區域,而滿足不當判斷之條件的連續佔據範圍佔據整個檢測區域,因此,根據連續佔據範圍是否為佔據整個檢測區域的大小進行判斷。In the present invention, it is preferable to further include a light-transmitting area (121c) formed on the conveying surfaces (121a, 121b) of the conveying path (121) in the measurement area (ME), and a light-transmitting area (121c) that transmits the The light-transmitting area (121c) is a backside lighting unit (140BL) that irradiates light from the backside of the conveying surface (121a, 121b) to the photographing unit (130CM) side; the conveyed object occupancy area discrimination unit (MPU, RAM) uses information indicating the range of the light-shielding portion or the non-light-shielding portion of the light-transmitting area (121c) that is shielded by the conveyance (CA) with respect to the image data in the measurement area (ME), The size of the continuous occupied range (121CT) within the measurement area (ME) is detected. In this way, in the image data of the measurement area obtained by the image acquisition unit, the light-shielded portion that is blocked by the conveyed object representing the light-transmitting area is extracted through the light-transmitting area irradiated with light toward the imaging unit side by the back-side illumination unit. Or the information of the range of the non-shading part, and use this information to detect the size of the continuous occupied range in the measurement area, so that the above-mentioned image processing becomes easy and reliable, and therefore, the occupied range of the conveyed object can be realized. Faster and more precise discrimination processing. That is, the continuous occupied area with a size smaller than the unit occupied area does not occupy the entire detection area, and the continuous occupied area that satisfies the condition of improper judgment occupies the entire detection area. Therefore, the judgment is made according to whether the continuous occupied area occupies the size of the entire detection area. .

該情況下,較佳為所述透光區域(121c)構成為寬度比所述輸送路(121)上的所述輸送物(CA)之寬度窄。根據該發明,在透過圖像獲取單元獲得的測量區之圖像數據中,將利用背面側照明單元使光透射至拍攝單元側的透光區域限定為比輸送物之寬度窄的寬度,從而使背面側照明之光量得到抑制,因此,能夠構成為可以從拍攝單元拍攝的圖像資訊更好地提取輸送物之表面形態。此外,在上述輸送物之寬度因為輸送路上的輸送物之姿勢發生變動的情況下,上述透光區域只要形成為比最大寬度窄即可。但是,上述透光區域更較佳構成為寬度比與輸送物在輸送路上可採取的姿勢相對應的所有寬度窄。In this case, it is preferable that the light-transmitting region (121c) is configured to have a width narrower than the width of the conveyed object (CA) on the conveying path (121). According to this invention, in the image data of the measurement area obtained through the image acquisition unit, the light-transmitting area through which light is transmitted to the imaging unit side by the back-side illumination unit is limited to a width narrower than the width of the conveyed object, so that the Since the light quantity of the backside illumination is suppressed, it is possible to make it possible to better extract the surface morphology of the conveyed object from the image information captured by the imaging unit. In addition, when the width of the conveyed object varies depending on the posture of the conveyed object on the conveyance path, the light-transmitting region may be formed to be narrower than the maximum width. However, it is more preferable that the said light-transmitting area|region is comprised so that the width|variety is narrower than all the width|variety corresponding to the attitude|position which the conveyance object can take on the conveyance path.

在本發明中,有時所述透光區域(121c)構成為在輸送方向上比所述輸送物(CA)之長度長的形狀的狹縫狀。該情況下,透過輸送物遮住沿輸送方向延長之狹縫形狀的透光區域之一部分,從而能夠根據透光區域之被輸送物遮住的遮光部分或非遮光部分之範圍,更加容易且可靠地確定輸送物之位置範圍。該情況下,較佳為所述透光區域(121c)形成於所述測量區(ME)之所述輸送方向上的整個範圍中。由此,由於在測量區之輸送方向上的任意部位中都能夠掌握遮光部分或非遮光部分,因此,更加容易確定輸送物之有無和位置範圍。In the present invention, the light-transmitting region ( 121 c ) may be configured in a slit shape having a shape longer than the length of the conveyed object (CA) in the conveying direction. In this case, a part of the light-transmitting area of the slit shape extending in the conveying direction is blocked by the conveyed object, so that the range of the light-shielding part or the non-light-shielding part covered by the conveyed object in the light-transmitting area can be easily and reliably Determine the location range of the conveyed object. In this case, it is preferable that the light-transmitting area ( 121 c ) is formed over the entire range in the conveying direction of the measurement area (ME). Thereby, since the light-shielding part or the non-light-shielding part can be grasped at any part in the conveying direction of the measurement area, the presence or absence of the conveyed object and the position range can be determined more easily.

進而,所述透光區域(121c)有時由排列在所述測量區(ME)內的多個透光區域部(121g~121i)之組構成。該情況下,透過觀察多個透光區域部中的任意一個是否被輸送物遮住,能夠容易且可靠地確定所述輸送物(CA)之位置範圍。尤其是,上述透光區域較佳為沿所述輸送方向排列,另外,也可以沿寬度方向排列,還可以沿這兩個方向排列。該情況下,較佳為所述透光區域部排列在所述測量區(ME)之所述輸送方向上的整個範圍中。由此,由於在測量區之輸送方向上的任意部位中都能夠掌握遮光部分或非遮光部分,因此,更加容易確定輸送物之有無和位置範圍。在這些情況下,較佳為所述透光區域部(121g~121i)在輸送方向上比所述輸送物(CA)之長度短。透過在輸送方向上排列有多個比輸送物小的透光區域部,透光區域被進一步限定,因而能夠構成為能夠更容易地提取拍攝單元拍攝的表面之圖像資訊。Further, the light-transmitting region ( 121 c ) may be constituted by a group of a plurality of light-transmitting region portions ( 121 g to 121 i ) arranged in the measurement area (ME). In this case, the position range of the conveyed object (CA) can be easily and reliably determined by observing whether any one of the plurality of light-transmitting regions is blocked by the conveyed object. In particular, the above-mentioned light-transmitting regions are preferably arranged along the conveying direction, and may also be arranged along the width direction, or may be arranged along these two directions. In this case, it is preferable that the said light-transmitting area|region part is arranged in the whole range of the said conveyance direction of the said measurement area (ME). Thereby, since the light-shielding part or the non-light-shielding part can be grasped at any part in the conveying direction of the measurement area, the presence or absence of the conveyed object and the position range can be determined more easily. In these cases, it is preferable that the said light-transmitting area|region part (121g-121i) is shorter than the length of the said conveyance object (CA) in the conveyance direction. By arranging a plurality of light-transmitting area portions smaller than the conveyed object in the conveying direction, the light-transmitting area is further limited, so that the image information of the surface captured by the imaging unit can be more easily extracted.

該情況下,較佳為所述透光區域(121c)之多個所述透光區域部(121g~121i)包括:形成為包含在所述單位佔據範圍之輸送方向的長度範圍內之第一透光區域部(121h)及第二透光區域部(121i)、以及具有在所述單位佔據範圍(121U)將所述第一透光區域部(121h)及所述第二透光區域部(121i)遮住時未被遮住的部分之第三透光區域部(121g)。由此,能夠根據第一透光區域部和第二透光區域部均被遮住時第三透光區域部之上述未被遮住的部分(或者其中至少一部分)是否被遮住,來判斷連續佔據範圍是否超過單位佔據範圍。此時,可以根據第三透光區域部之非遮光部分(或者其中至少一部分)的大小或該非遮光部分的檢測精度,確定連續佔據範圍是否超過了單位佔據範圍之辨別精度。In this case, it is preferable that the plurality of the light-transmitting region portions ( 121 g to 121 i ) of the light-transmitting region ( 121 c ) include: a first one formed so as to be included in the length range of the conveying direction of the unit occupation range A light-transmitting area portion (121h) and a second light-transmitting area portion (121i), and the first light-transmitting area portion (121h) and the second light-transmitting area portion having the unit occupied area (121U) (121i) The third light-transmitting area portion (121g) of the portion that is not covered when it is covered. Therefore, it can be determined according to whether the unshielded portion (or at least a part thereof) of the third light-transmitting region is shielded when both the first light-transmitting region portion and the second light-transmitting region portion are shielded. Whether the continuous occupation range exceeds the unit occupation range. At this time, it can be determined whether the continuous occupation range exceeds the discrimination accuracy of the unit occupation range according to the size of the non-light-shielding part (or at least a part thereof) of the third light-transmitting area or the detection accuracy of the non-light-shielding part.

在本發明中,較佳為在所述輸送路(121)透過以在沿著所述輸送物(CA)之輸送方向(F)的方向上往復之方式進行振動,從而輸送所述輸送物(CA),而所述拍攝單元(130CM)靜止之情況下,對拍攝圖像(GPX)內的所述測量區(ME)之位置進行校正,以消除拍攝時之所述輸送路(121)的振動所引起之所述拍攝圖像(GPX)內相對於所述輸送路(121)之位置變動。由此,由於能夠消除因為輸送體的振動而產生之拍攝圖像的圖像處理區域中相對於輸送路之位置偏移,因此,能夠防止由該位置偏移所引起之圖像處理位置的偏移,從而能夠在輸送路上的一定位置處實施輸送物佔據範圍辨別處理。因此,能夠回避因為上述位置偏移引起之輸送物的控制不當等,從而能夠以可靠且準確之方式實施輸送物之控制。In the present invention, it is preferable to convey the conveyed object ( CA), and when the photographing unit (130CM) is stationary, correct the position of the measurement area (ME) in the photographed image (GPX) to eliminate the transport path (121) during photographing. The position of the captured image (GPX) relative to the conveyance path ( 121 ) changes due to vibration. As a result, since the positional shift in the image processing area of the captured image with respect to the conveying path caused by the vibration of the conveying body can be eliminated, the shift in the image processing position caused by the positional shift can be prevented. Therefore, it is possible to perform the identification process of the occupied area of the conveyed object at a certain position on the conveying path. Therefore, it is possible to avoid inappropriate control of the conveyed object due to the above-mentioned positional deviation, and to control the conveyed object in a reliable and accurate manner.

該情況下,較佳為所述輸送物佔據範圍辨別單元(MPU、RAM)透過圖像測量處理檢測所述拍攝圖像(GPX、GPY)內拍攝到的所述輸送路(121)上的特定部位(121y)之位置,並根據該位置校正所述測量區(ME)之位置。也可以使用預先設定的輸送路之振動幅度及振動週期的值在每次拍攝時算出輸送路的振動所引起之各區域內相對於輸送路的位置偏移量,並根據該位置偏移量校正拍攝圖像內的測量區之位置,但是,透過圖像處理來檢測拍攝圖像內之輸送路上的特定部位之位置,能夠進行與拍攝圖像內出現的實際的輸送體之振動方式相對應的校正,因此,能夠可靠且高精度地設定各區域之位置。作為輸送路上的特定部位,能夠使用圖像內拍攝的各種部分(顯示在輸送路上的位置顯示標記)。In this case, it is preferable that the conveyed object occupied range identification unit (MPU, RAM) detects specific features on the conveying path ( 121 ) captured in the captured images (GPX, GPY) through image measurement processing. position of the site (121y), and correct the position of the measurement area (ME) according to this position. It is also possible to use the preset values of the vibration amplitude and vibration period of the conveying path to calculate the positional offset relative to the conveying path in each area caused by the vibration of the conveying path in each shot, and correct the position according to the position offset. The position of the measurement area in the captured image, however, by detecting the position of a specific part on the conveying path in the captured image through image processing, it is possible to perform a measurement corresponding to the vibration pattern of the actual conveying body appearing in the captured image. Therefore, the position of each area can be set reliably and accurately. As a specific part on the conveyance route, various parts captured in the image (position display marks displayed on the conveyance route) can be used.

接著,本發明所涉及之輸送裝置之特徵在於,具備上述輸送控制系統(CM1、CM2、DTU、DP1、DP2、SP1、SP2)和具有所述輸送路(121)的輸送機構(12、CL12)。Next, the conveying apparatus according to the present invention is characterized by comprising the above-mentioned conveying control system (CM1, CM2, DTU, DP1, DP2, SP1, SP2) and a conveying mechanism (12, CL12) having the conveying path (121) .

在本發明中,較佳為所述輸送機構(12、CL12)具有使所述輸送路(121)振動的激振單元(125)和控制所述激振單元(125)之驅動方式的激振控制單元(CL12)。作為激振控制單元之控制對象的驅動方式,可以列舉出激振單元之驅動的停止、激振單元之驅動頻率和驅動電壓的改變等。由此,能夠調整輸送物之輸送方式(輸送速度、輸送姿勢之穩定性等)。 (發明功效) In the present invention, it is preferable that the conveying mechanism (12, CL12) includes a vibration excitation unit (125) that vibrates the conveying path (121) and a vibration excitation unit (125) that controls the driving method of the vibration excitation unit (125). Control Unit (CL12). As the driving method of the control object of the excitation control unit, the stopping of the driving of the excitation unit, the change of the driving frequency and the driving voltage of the excitation unit, and the like can be cited. Thereby, the conveying method (conveying speed, stability of conveying posture, etc.) of the conveyed object can be adjusted. (Inventive effect)

根據本發明,能夠實現如下出色的效果:透過對輸送物之拍攝圖像進行處理而以單位佔據範圍為基準來辨別輸送物之連續佔據範圍的大小,從而能夠避免輸送物的堵塞等的輸送不良和前後輸送物之重疊狀態的檢測不良。According to the present invention, an excellent effect can be achieved in that the size of the continuous occupied area of the conveyed object can be discriminated on the basis of the unit occupied area by processing the captured image of the conveyed object, so that the conveying failure such as clogging of the conveyed object can be avoided. The detection of the overlapping state with the front and rear conveyed objects is poor.

接著,參照圖式對本發明所涉及之輸送控制系統及輸送裝置之實施方式詳細進行說明。首先,參照圖10,對本發明所涉及之輸送裝置之實施方式的基本構成進行說明。圖10係示意性地表示輸送裝置10之驅動控制系統和輸送裝置10之輸送控制系統的構成之概略構成圖。Next, embodiments of the conveyance control system and the conveyance device according to the present invention will be described in detail with reference to the drawings. First, with reference to FIG. 10, the basic structure of the embodiment of the conveying apparatus which concerns on this invention is demonstrated. FIG. 10 is a schematic configuration diagram schematically showing the configuration of the drive control system of the conveying device 10 and the conveying control system of the conveying device 10 .

輸送裝置10是作為輸送機構而具備送料器11和直線送料器12的振動式輸送裝置,其中,送料器11具備具有螺旋狀的輸送路111且呈碗型之輸送體110,直線送料器12具備具有直線狀的輸送路121之輸送體120,該直線狀的輸送路121具備構成為從該送料器11之上述輸送路111的出口接收輸送物的入口。在本實施方式之輸送控制系統中,根據拍攝圖像GPX對直線送料器12之輸送體120的輸送路121上的輸送物CA進行檢測,並以該被檢測之圖像部分作為對象進行檢查、判斷。在此,本實施方式之輸送控制系統不僅包括具備本發明所涉及之構成的輸送控制系統的對應部分,除了該對應部分之外,還可以包括用於辨別輸送物之姿勢並使其排列整齊等的各種檢查部、辨別部、篩選部、翻轉部等。此外,在本發明中,可以將不限於振動式輸送裝置之構成使用於沿輸送路輸送輸送物CA的各種輸送裝置中。另外,即使是振動式輸送裝置,也不限定於上述送料器11與直線送料器12之組合,也可以使用於循環式送料器等其他形式的輸送裝置。進而,即使在上述組合中,也不限於對直線送料器12之輸送路121上的輸送物CA進行檢查、辨別、篩選、翻轉等,也可以對送料器11之輸送路111上的輸送物CA進行檢查等。The conveying device 10 is a vibrating conveying device including a feeder 11 and a linear feeder 12 as a conveying mechanism. The feeder 11 includes a bowl-shaped conveying body 110 having a spiral conveying path 111, and the linear feeder 12 includes The conveyance body 120 has the linear conveyance path 121 provided with the inlet which is comprised so that conveyance may be received from the exit of the said conveyance path 111 of this feeder 11. In the conveyance control system of the present embodiment, the conveyed object CA on the conveying path 121 of the conveying body 120 of the linear feeder 12 is detected based on the captured image GPX, and the detected image portion is used as an object for inspection, judge. Here, the conveyance control system of the present embodiment includes not only a corresponding part of the conveyance control system having the configuration according to the present invention, but also a part for identifying the posture of the conveyed objects and aligning them in order in addition to the corresponding part. Various inspection parts, identification parts, screening parts, inversion parts, etc. In addition, in this invention, the structure which is not limited to a vibrating conveying apparatus can be used for various conveying apparatuses which convey the conveyance CA along a conveyance path. In addition, even if it is a vibration type conveying apparatus, it is not limited to the combination of the above-mentioned feeder 11 and the linear feeder 12, It can be used for other types of conveying apparatuses, such as a circulating feeder. Furthermore, even in the above-mentioned combination, it is not limited to inspecting, identifying, sorting, and inverting the conveyed objects CA on the conveying path 121 of the linear feeder 12, and the conveyed objects CA on the conveying path 111 of the feeder 11 may also be checked. check etc.

送料器11透過控制器CL11進行驅動、控制。另外,直線送料器12透過控制器CL12進行驅動、控制。該控制器CL11、CL12對送料器11或直線送料器12之激振單元(包括電磁驅動體或壓電驅動體等)進行交流驅動,使輸送體110、120以使輸送路111、121中的輸送物CA朝向規定的輸送方向F移動之方式進行振動。另外,控制器CL11、CL12經由輸入輸出電路(I/O)與作為輸送控制系統主體之具有圖像處理功能的檢查處理單元DTU連接。The feeder 11 is driven and controlled by the controller CL11. In addition, the linear feeder 12 is driven and controlled by the controller CL12. The controllers CL11, CL12 AC drive the excitation unit (including the electromagnetic drive body or the piezoelectric drive body, etc.) of the feeder 11 or the linear feeder 12, so that the conveying bodies 110, 120 can be driven in the conveying path 111, 121. The conveyed object CA is vibrated so as to move in the predetermined conveying direction F. In addition, the controllers CL11 and CL12 are connected to an inspection processing unit DTU having an image processing function, which is the main body of the conveyance control system, via an input/output circuit (I/O).

另外,控制器CL11、CL12在經由滑鼠等後述之操作輸入裝置SP1、SP2等對執行下述動作程式的後述運算處理裝置MPU進行了規定的操作輸入(調試操作)時,按照上述動作程式使輸送裝置10之驅動停止。此時,按照上述動作程式,例如使檢查處理單元DTU中的圖像測量處理也停止。關於該調試操作及與該操作對應的各部位之動作,之後詳細進行敘述。In addition, when the controllers CL11 and CL12 perform a predetermined operation input (debugging operation) to the arithmetic processing unit MPU which executes the following operation program through the operation input devices SP1 and SP2 mentioned later, such as a mouse, etc., the controller CL11 and CL12 execute the operation program according to the above-mentioned operation program. The driving of the conveying device 10 is stopped. At this time, the image measurement processing in the inspection processing unit DTU, for example, is also stopped in accordance with the above-described operation program. The debug operation and the operation of each part corresponding to the operation will be described in detail later.

檢查處理單元DTU以個人電腦等的運算處理裝置MPU(微處理器)為核心構成,在圖示例中,上述運算處理裝置MPU由中央處理器CPU1、CPU2、高速緩衝記憶體CCM、存儲控制器MCL以及晶片組CHS等構成。另外,該檢查處理單元DTU中設置有用於進行圖像處理的圖像處理電路GP1、GP2,該圖像處理電路GP1、GP2分別與作為拍攝單元之攝像機CM1、CM2連接。該圖像處理電路GP1、GP2分別與圖像處理記憶體GM1、GM2連接。圖像處理電路GP1、GP2之輸出也與上述運算處理裝置MPU連接,對於從攝像機CM1、CM2獲得的拍攝圖像GPX之圖像數據進行處理,將適當的處理圖像(例如後述之圖像區GPY內的圖像數據)傳送至運算處理裝置MPU。主存儲裝置MM中預先存儲有輸送控制系統之動作程式。當檢查處理單元DTU啟動時,透過運算處理裝置MPU讀出並執行上述動作程式。另外,在該主存儲裝置MM中,保存有作為透過運算處理裝置MPU執行後述圖像測量處理之對象的拍攝圖像GPX或圖像區GPY的圖像數據。The inspection processing unit DTU is composed of an arithmetic processing unit MPU (microprocessor) such as a personal computer. In the illustrated example, the arithmetic processing unit MPU includes central processing units CPU1, CPU2, cache memory CCM, and memory controller. MCL and chipset CHS and other components. In addition, the inspection processing unit DTU is provided with image processing circuits GP1 and GP2 for performing image processing, and the image processing circuits GP1 and GP2 are respectively connected to cameras CM1 and CM2 as imaging units. The image processing circuits GP1 and GP2 are connected to the image processing memories GM1 and GM2, respectively. The outputs of the image processing circuits GP1 and GP2 are also connected to the above-mentioned arithmetic processing unit MPU, and the image data of the captured images GPX obtained from the cameras CM1 and CM2 are processed, and an appropriate processed image (for example, an image area to be described later) is processed. image data in GPY) to the arithmetic processing unit MPU. The operation program of the conveyance control system is pre-stored in the main memory device MM. When the checking processing unit DTU is activated, the above-mentioned action program is read out and executed by the arithmetic processing unit MPU. In addition, in this main memory device MM, image data of a captured image GPX or an image area GPY, which is a subject to be executed by the arithmetic processing device MPU, for image measurement processing to be described later, is stored.

另外,檢查處理單元DTU經由輸入輸出電路(I/O)與液晶監視器等的顯示裝置DP1、DP2或操作輸入裝置SP1、SP2連接。顯示裝置DP1、DP2以規定的顯示方式顯示透過上述運算處理裝置MPU處理後之拍攝圖像GPX或圖像區GPY的圖像數據、圖像測量處理的結果,即除了後述之輸送物佔據範圍辨別處理之外,還以規定的顯示方式顯示各部位中的輸送物檢測處理、輸送物辨別處理之結果等。此外,該顯示功能並不限於實際輸送輸送物時,如後所述,在讀出過去的數據並進行再生時也發揮功能。另外,透過一邊觀察顯示裝置DP1、DP2之畫面一邊對操作輸入裝置SP1、SP2進行操作,可以將各種操作指令、設定值等的處理條件輸入上述運算處理裝置MPU中。In addition, the inspection processing unit DTU is connected to display devices DP1 and DP2 such as a liquid crystal monitor or operation input devices SP1 and SP2 via an input/output circuit (I/O). The display devices DP1 and DP2 display the image data of the captured image GPX or the image area GPY processed by the above-mentioned arithmetic processing device MPU, and the result of the image measurement processing in a predetermined display manner, that is, except for the identification of the occupied area of the conveyed object, which will be described later. In addition to the processing, the results of the conveyed object detection process and the conveyed object identification process in each part are displayed in a predetermined display format. In addition, the display function is not limited to the time when the conveyed object is actually conveyed, but also functions when the past data is read and reproduced, as will be described later. Further, by operating the operation input devices SP1 and SP2 while viewing the screens of the display devices DP1 and DP2, processing conditions such as various operation commands and set values can be input into the arithmetic processing device MPU.

此外,在本實施方式中,如圖10中示意性地所示,具備兩個攝像機CM1、CM2、兩個圖像處理電路GP1、GP2、兩個圖像處理記憶體GM1、GM2、兩個顯示裝置DP1、DP2、以及兩個操作輸入裝置SP1、SP2等,但這僅為一例,各構成也可以具備單個,各構成還可以具備三個以上。在本實施方式中,作為除了上述攝像機CM1、CM2之外另外追加設置的裝置,還設有特定的攝像機裝置130CM。以下,僅對基於該攝像機裝置130CM拍攝的圖像的圖像處理之輸送物佔據範圍辨別處理進行說明。Further, in the present embodiment, as schematically shown in FIG. 10 , two cameras CM1 , CM2 , two image processing circuits GP1 , GP2 , two image processing memories GM1 , GM2 , and two displays are provided. The devices DP1, DP2, and the two operation input devices SP1, SP2, etc., are only an example, and each configuration may be provided alone, or each configuration may be provided with three or more. In the present embodiment, a specific camera device 130CM is provided as a device additionally provided in addition to the cameras CM1 and CM2 described above. Hereinafter, only the conveyed object occupied area discrimination processing based on the image processing of the image captured by the camera device 130CM will be described.

圖1至圖5係詳細表示圖10所示之本實施方式的輸送機構的一例之圖。本實施方式構成為:在直線送料器12之輸送路121的末端部121e支撐於作為輸送物CA的供給目的地之檢查裝置20的支撐部20a上的狀態下,朝向由構成為能夠步進旋轉的分度工作臺21的一部分構成之接收部21a供給輸送物CA。如圖4所示,分度工作臺21具備沿其外周排列的多個收納部21d。多個收納部21d以分別能夠收納單個輸送物CA之方式構成為凹狀。各收納部21d在配置於與上述輸送路121之末端部121e的端部對應的位置時,構成檢查裝置20之輸送物CA的接收部21a。此外,雖然省略圖示,但在各收納部21d中設置有吸引並收納保持輸送物CA的真空吸引路徑。另外,檢查裝置20中反復進行如下的步進動作,該步進動作係指:當從末端部121e向上述接收部21a供給了輸送物CA時,分度工作臺21轉動而使下一個收納部21d移動至成為接收部21a的位置,等待下一個輸送物CA之動作。此外,作為供給目的地的一例之檢查裝置20除了與接收部21a有關的部分之外省略了圖示。作為供給目的地,除了檢查裝置20之外,還可以想到基板安裝裝置、用於向其他部位移載的取放單元等的各種裝置。1 to 5 are diagrams showing an example of the conveying mechanism of the present embodiment shown in FIG. 10 in detail. The present embodiment is configured such that in a state where the distal end portion 121e of the conveyance path 121 of the linear feeder 12 is supported by the support portion 20a of the inspection apparatus 20 serving as the supply destination of the conveyed object CA, the direction is configured to be rotatable in steps. The receiving portion 21a constituted by a part of the index table 21 supplies the conveyed object CA. As shown in FIG. 4 , the index table 21 includes a plurality of storage portions 21d arranged along the outer circumference thereof. The plurality of accommodating portions 21d are configured in a concave shape so that a single conveyed object CA can be accommodated, respectively. When each storage part 21d is arrange|positioned at the position corresponding to the edge part of the terminal part 121e of the said conveyance path 121, it comprises the reception part 21a of the conveyance CA of the inspection apparatus 20. In addition, although illustration is abbreviate|omitted, each accommodating part 21d is provided with the vacuum suction path which suctions and accommodates the conveyance object CA. In addition, in the inspection apparatus 20, the following step-by-step operation is repeated. When the conveyed object CA is supplied from the distal end portion 121e to the receiving portion 21a, the index table 21 is rotated to cause the next storage portion. 21d moves to the position which becomes the receiving part 21a, and waits for the operation|movement of the next conveyance CA. In addition, illustration of the inspection apparatus 20 which is an example of a supply destination is abbreviate|omitted except for the part related to the receiving part 21a. In addition to the inspection apparatus 20, various apparatuses, such as a board mounting apparatus and a pick-and-place unit for loading and unloading to other parts, are conceivable as a supply destination.

在本實施方式之輸送機構中,具有固定於由防振臺等構成之基座上的支撐臺131、固定於該支撐臺131上的支撐臂132、以及由該支撐臂132支撐的攝像機安裝部133,攝像機裝置130CM以拍攝方向朝向下方之姿勢安裝在該攝像機安裝部133上。該攝像機裝置130CM具備能夠同時拍攝配置於其下方的上述輸送路121之末端部121e和檢查裝置20之接收部21a的拍攝範圍。攝像機裝置130CM經由防振臺等進行固定,以免直接受到輸送機構之振動的影響。另一方面,在末端部121e和接收部21a的下方位置處,如圖2所示,具有固定於由防振臺等構成之基座上的支撐臺141、固定於該支撐臺141上的支撐臂142、以及由該支撐臂142支撐的照明安裝部143,該照明安裝部143上安裝有背面側照明裝置140BL。該背面側照明裝置140BL具備能夠同時對上述輸送路121之末端部121e和檢查裝置20之接收部21a進行照明的照明範圍。背面側照明裝置140BL也經由防振臺等進行固定,以免直接受到輸送機構之振動的影響。此外,攝像機裝置130CM和背面側照明裝置140BL之配置並無特別限定,例如,也可以將它們上下顛倒地設置。The conveying mechanism of the present embodiment includes a support table 131 fixed to a base made of a vibration isolation table or the like, a support arm 132 fixed to the support table 131 , and a camera mounting portion supported by the support arm 132 133, the camera device 130CM is mounted on the camera mounting portion 133 with the photographing direction facing downward. This camera apparatus 130CM is provided with the imaging range which can simultaneously image the terminal part 121e of the said conveyance path 121 arrange|positioned below, and the receiving part 21a of the inspection apparatus 20. The camera device 130CM is fixed by a vibration isolation table, etc., so as not to be directly affected by the vibration of the conveying mechanism. On the other hand, at a position below the distal end portion 121e and the receiving portion 21a, as shown in FIG. The arm 142, and the lighting attachment portion 143 supported by the support arm 142, on which the backside lighting device 140BL is attached. The backside lighting device 140BL includes an illumination range capable of simultaneously illuminating the distal end portion 121e of the conveyance path 121 and the receiving portion 21a of the inspection device 20 . The backside lighting device 140BL is also fixed via a vibration isolation table or the like so as not to be directly affected by the vibration of the conveying mechanism. Moreover, the arrangement|positioning of the camera apparatus 130CM and the back side lighting apparatus 140BL is not specifically limited, For example, you may install them upside down.

圖4中(a)係顯示由上述輸送路121的末端部121e和檢查裝置20的接收部21a構成之輸送物CA的交接區域之放大立體圖,(b)係顯示將其進一步放大的部分之立體圖。另外,圖5中(a)係顯示從供給目的地側觀察直線送料器12之末端部121e的狀態之側視圖,(b)係將其中心區域B放大之放大側視圖。輸送路121之末端部121e由構成輸送面121b之底面塊121X和構成輸送面121a之側面塊121Y構成。該情況下,輸送路121之末端部121e上不存在多數情況下安裝的蓋塊,因此,在末端部121e並未構成暗渠結構。這是因為,若將輸送路121形成為暗渠結構,則在微細的輸送物或薄形的輸送物之情況下,末端部中輸送物CA容易發生堵塞,尤其在本實施方式這樣的振動式輸送機構之情況下,經常發生堵塞。不存在該蓋塊和暗渠結構這一點在進行末端部121e之拍攝或者進行背面照明時也是適宜的。4(a) is an enlarged perspective view showing the transfer area of the conveyed object CA constituted by the end portion 121e of the conveyance path 121 and the receiving portion 21a of the inspection device 20, and (b) is a perspective view showing a further enlarged portion . In addition, (a) is the side view which shows the state which looked at the end part 121e of the linear feeder 12 from the supply destination side, (b) is the enlarged side view which enlarges the center area B in FIG. The end part 121e of the conveyance path 121 is comprised by the bottom surface block 121X which comprises the conveyance surface 121b, and the side surface block 121Y which comprises the conveyance surface 121a. In this case, since there is no cover block attached to the end portion 121e of the conveying path 121 in many cases, the end portion 121e does not constitute an underdrain structure. This is because if the conveyance path 121 is formed into an underdrain structure, in the case of a fine conveyed object or a thin conveyed object, the conveyed object CA is likely to be clogged at the end portion, especially in the vibratory conveyance of the present embodiment. In the case of mechanisms, blockages often occur. The absence of the cover block and the underdrain structure is also suitable when photographing the end portion 121e or performing back lighting.

輸送路121具備輸送面121a和輸送面121b,輸送面121a具有陡峭的傾斜角度,輸送面121b與該輸送面121a大致正交且具有平緩的傾斜角度。如圖4中(b)及圖5中(b)所示,輸送物CA呈微細且薄形的構成。作為這樣的輸送物CA(CA0、CA1、CA2)的例子,例如可以舉出表面安裝型的電子部件。作為尺寸,可例示出厚度t為60μm左右、長度L為1.0mm左右、寬度W為0.5mm左右的尺寸。這樣的薄形輸送物CA以厚度方向沿著圖示之上下方向,且底面朝向輸送面121b之姿勢進行輸送。在圖示例中,輸送面121b之寬度稍小於輸送物CA之寬度W,另外,輸送面121b之與輸送面121a相反側的緣部構成為臨近間隙G。輸送面121b之緣部隔著間隙G與回收塊122X之緣部(接收面部122a)相對而配置,該回收塊122X構成朝向與輸送方向相反的方向輸送輸送物CA,使輸送物CA返回輸送路111、121之上游部的回收路122。由於構成輸送路121的底面塊121X及側面塊121Y與構成回收路122的回收塊122X之振動的方向和位相不同,因而必須相互分離,因此設置有上述間隙G。然而,在本實施方式中,該間隙G構成多個透光區域部中的一個透光區域部121g,其中,該多個透光區域部構成使上述背面側照明裝置140BL之照明光BLa透射至上述攝像機裝置130CM的透光區域121c。另外,如圖5中(b)所示,輸送路121之輸送面121b相對於水平面以微小的角度α朝向輸送面121a側傾斜,由此使輸送物CA被保持於輸送路121內。此外,如圖4所示,上述回收路122具備:與上述間隙G相鄰且高度與輸送面121b大致相同的接收面部122a、隔著階梯部與該接收面部122a相鄰且朝向回收路122之回收方向傾斜的周緣部122b、以及與該周緣部122b之進一步回收方向相鄰並延伸至與輸送路121之上游側並列的部分為止的合流部122c。集合於合流部122c中的輸送物CA透過回收路122返回至直線送料器12之輸送路121的上游部分或者送料器11中。The conveyance path 121 includes a conveyance surface 121a having a steep inclination angle, and a conveyance surface 121b which is substantially orthogonal to the conveyance surface 121a and has a gentle inclination angle. As shown in FIG. 4( b ) and FIG. 5( b ), the conveyed object CA has a fine and thin structure. As an example of such a conveyed object CA ( CA0 , CA1 , CA2 ), for example, a surface-mounted electronic component can be mentioned. As dimensions, the thickness t is about 60 μm, the length L is about 1.0 mm, and the width W is about 0.5 mm. Such a thin conveyed object CA is conveyed in such a posture that the thickness direction is along the vertical direction in the drawing, and the bottom surface faces the conveying surface 121b. In the illustrated example, the width of the conveyance surface 121b is slightly smaller than the width W of the conveyed object CA, and the edge of the conveyance surface 121b opposite to the conveyance surface 121a is configured to be adjacent to the gap G. The edge portion of the conveying surface 121b is arranged to face the edge portion (receiving surface portion 122a) of the collection block 122X through the gap G, and the collection block 122X is configured to convey the conveyed object CA in the opposite direction to the conveying direction, and return the conveyed object CA to the conveying path The recovery path 122 in the upstream part of 111 and 121. The above-mentioned gap G is provided because the vibration directions and phases of the bottom block 121X and the side block 121Y constituting the conveyance path 121 and the recovery block 122X constituting the recovery path 122 are different and must be separated from each other. However, in the present embodiment, the gap G constitutes one light-transmitting region portion 121g among a plurality of light-transmitting region portions, wherein the plurality of light-transmitting region portions are configured to transmit the illumination light BLa of the backside illumination device 140BL to the The light-transmitting region 121c of the above-mentioned camera device 130CM. Moreover, as shown in FIG.5(b), the conveyance surface 121b of the conveyance path 121 inclines toward the conveyance surface 121a side by a slight angle α with respect to the horizontal plane, and the conveyance CA is held in the conveyance path 121 by this. Further, as shown in FIG. 4 , the recovery path 122 includes a receiving surface portion 122a that is adjacent to the gap G and has substantially the same height as the conveying surface 121b, and a receiving surface portion 122a that is adjacent to the receiving surface portion 122a via the stepped portion and faces the recovery path 122. The peripheral edge part 122b whose recovery direction is inclined, and the confluence part 122c which is adjacent to the further recovery direction of the peripheral edge part 122b and extends to the part parallel to the upstream side of the conveyance path 121. The conveyed material CA collected in the junction 122 c is returned to the upstream portion of the conveying path 121 of the linear feeder 12 or the feeder 11 through the recovery path 122 .

在輸送面121a上,在末端部121e處形成有重疊解除用的噴氣口OP,該噴氣口OP用於經由上述間隙G朝向回收路122之接收面部122a排除輸送物CA。該噴氣口OP經由貫穿上述側面塊121Y之氣流通道和未圖示之電磁閥等的開閉閥與壓縮機或壓縮泵等的氣流源連接。另外,在相比上述噴氣口OP更靠近供給目的地的末端側,形成有用於使輸送物CA不會被供給至供給目的地之供給停止用的噴氣口SP。該噴氣口SP也與上述噴氣口OP分開經由氣流通道和開閉閥與氣流源連接。噴氣口OP、SP之末端側的開口緣上設置有變形角部OPa、SPa,該變形角部OPa、SPa被實施用於防止輸送物CA卡住的倒角和倒圓加工。此外,側面塊121Y之末端側的側緣上形成有缺口狀的標識部121y。該標識部121y如後所述為用於在由攝像機裝置130CM拍攝的圖像中檢測基於輸送路121的振動之輸送方向F上的位置之標記。On the conveyance surface 121a, the front-end|tip part 121e is formed with the air injection port OP for overlapping release, and this air injection port OP is used for discharging the conveyance CA toward the receiving surface part 122a of the collection|recovery path 122 via the said gap G. The air inlet OP is connected to an air flow source such as a compressor or a compression pump through an air flow passage penetrating the side block 121Y and an open/close valve such as a solenoid valve (not shown). In addition, on the distal end side closer to the supply destination than the above-described air injection port OP, an air injection port SP for supply stoppage for preventing the conveyed material CA from being supplied to the supply destination is formed. This air injection port SP is also connected to an air flow source separately from the air injection port OP through an air flow passage and an on-off valve. Deformed corners OPa and SPa are provided on the opening edges of the distal ends of the air ejection ports OP and SP, and the deformed corners OPa and SPa are chamfered and rounded to prevent the conveyed object CA from being caught. In addition, a notch-shaped marking portion 121y is formed on the side edge of the distal end side of the side surface block 121Y. The marker 121y is a marker for detecting the position in the conveyance direction F by the vibration of the conveyance path 121 in the image captured by the camera device 130CM, as will be described later.

圖6中(a)和(b)係將末端部121e和接收部21a放大進行圖示之俯視圖和縱向剖視圖。支撐部20a具備上板20a1和下板20a3,上板20a1將在支撐部20a內部可旋轉地構成之分度工作臺21的上方覆蓋,下板20a3配置於分度工作臺21的下方。上板20a1之與接收部21a對應的部分處形成有窗部20a2,接收部21a構成為能夠從上述攝像機裝置130CM側進行拍攝。另外,下板20a3上形成有透光區域部21f,並構成為能夠利用上述攝像機裝置130CM透過透光區域部21f拍攝上述背面側照明裝置140BL之照明光BLa。在此,上述拍攝圖像GPX或圖像區GPY為圖6中(a)所示之俯視圖中圖示的圖像。(a) and (b) of FIG. 6 are a plan view and a longitudinal cross-sectional view illustrating the distal end portion 121e and the receiving portion 21a in an enlarged manner. The support portion 20a includes an upper plate 20a1 and a lower plate 20a3, the upper plate 20a1 covers the upper portion of the index table 21 rotatably constructed inside the support portion 20a, and the lower plate 20a3 is arranged below the index table 21. The window part 20a2 is formed in the part corresponding to the receiving part 21a of the upper plate 20a1, and the receiving part 21a is comprised so that it can image|photograph from the said camera apparatus 130CM side. In addition, the lower plate 20a3 has a light-transmitting area portion 21f formed therein, and is configured to be able to capture the illumination light BLa of the backside illuminating device 140BL through the light-transmitting area portion 21f by the camera device 130CM. Here, the above-mentioned captured image GPX or image area GPY is the image shown in the top view shown in FIG. 6( a ).

在直線送料器12之輸送路121的末端部121e上,由輸送面121a和輸送面121b構成輸送路121,輸送面121b隔著上述間隙G與回收路122之接收面部122a鄰接。間隙G構成透光區域部121g,並與上述透光區域部21f同樣地構成為:背面側照明裝置140BL之照明光BLa能夠由此透過,從而能夠利用上述攝像機裝置130CM拍攝該照明光BLa。在輸送面121b上,從末端朝向上游側形成有多個透光區域部121h、121i。這些透光區域部121h、121i也與上述同樣地構成為:背面側照明裝置140BL之照明光BLa能夠由此透過,從而能夠利用上述攝像機裝置130CM拍攝該照明光BLa。At the end portion 121e of the conveying path 121 of the linear feeder 12, the conveying path 121 is constituted by the conveying surface 121a and the conveying surface 121b which adjoin the receiving surface portion 122a of the recovery path 122 with the above-mentioned gap G interposed therebetween. The gap G constitutes the light-transmitting area portion 121g, and is configured such that the illumination light BLa of the backside illuminating device 140BL can pass therethrough like the above-mentioned light-transmitting area portion 21f, and the illumination light BLa can be photographed by the camera device 130CM. On the conveyance surface 121b, a plurality of light-transmitting region portions 121h and 121i are formed from the distal end toward the upstream side. These light-transmitting regions 121h and 121i are also configured so that the illumination light BLa of the backside illuminating device 140BL can pass therethrough, and the camera device 130CM can image the illumination light BLa.

接著,對使用本實施方式中的上述輸送控制系統之輸送裝置10中輸送物CA之基本的輸送物佔據範圍辨別處理的實施例進行說明。在圖6中(a)俯視圖所示之上述圖像中,設定有包含輸送路121(末端部121e)之測量區ME,在該測量區ME內,設置有包含上述透光區域部21f、121g、121h、121i之透光區域121c。在該測量區ME中,能夠透過對與透光區域部21f、121g、121h、121i對應的圖像部分21fy、121gy、121gz、121gv、121hy、121iy進行圖像處理,從而檢測末端部121e和接收部21f中有無輸送物CA(或者其佔據範圍)。Next, an example of the basic conveyed object occupancy range discrimination processing of the conveyed object CA in the conveyance apparatus 10 using the conveyance control system described above in the present embodiment will be described. In the above-mentioned image shown in the top view of FIG. 6( a ), a measurement area ME including the conveyance path 121 (end portion 121 e ) is set, and in the measurement area ME, the above-mentioned light-transmitting area portions 21 f and 121 g are provided. , 121h, 121i of the light-transmitting area 121c. In this measurement area ME, it is possible to detect the end portion 121e and the receiving end portion 121e by performing image processing on the image portions 21fy, 121gy, 121gz, 121gv, 121hy, and 121iy corresponding to the light-transmitting region portions 21f, 121g, 121h, and 121i. The presence or absence of the conveyed object CA (or its occupied range) in the portion 21f.

作為用於構成實施例之前提,對檢查處理單元DTU之處理內容以及圖6中(a)所示的測量區ME之設定進行說明。在本實施方式中,由於需要針對如上所述獲得之拍攝圖像GPX或圖像區GPY透過測量區ME內的圖像處理進行輸送物佔據範圍辨別處理,因此,必須根據測量區ME內的圖像數據檢測輸送路上的輸送物CA之佔據狀態。因此,從輸送路121上通過的所有輸送物CA都必須被拍攝到上述拍攝圖像GPX、圖像區GPY的任意一個的上述測量區ME內。由此,作為與輸送物CA之輸送速度Vs和拍攝間隔Ts有關的制約,測量區ME至少必須滿足以下條件。As a premise for constructing the embodiment, the processing contents of the inspection processing unit DTU and the setting of the measurement area ME shown in FIG. 6( a ) will be described. In the present embodiment, it is necessary to perform the identification process of the occupied area of the conveyed object through the image processing in the measurement area ME for the captured image GPX or the image area GPY obtained as described above. The occupancy state of the conveyed object CA on the conveying path is detected as data. Therefore, all the conveyed objects CA passing through the conveyance path 121 must be captured in the measurement area ME of either the captured image GPX or the image area GPY. Therefore, the measurement area ME must satisfy at least the following conditions as constraints on the conveyance speed Vs and the imaging interval Ts of the conveyed object CA.

在本實施方式中,攝像機裝置130CM以預設的既定的拍攝週期連續執行拍攝,與攝像機CM1、CM2之圖像同樣地,在每個該拍攝週期都將拍攝圖像GPX或上述圖像區GPY內的圖像數據經由圖像處理裝置GP1、GP2傳送至上述運算處理裝置MPU中。在運算處理裝置MPU中,使用運算處理用記憶體RAM,如上所述對傳送來的上述圖像數據中的測量區ME內的圖像數據進行處理,從而進行輸送物佔據範圍辨別處理。但是,在本實施方式中,並非另外設置觸發感測器、或者在規定的區域內從輸送物CA之圖像數據中搜索輸送物CA之規定的形狀圖形,並在檢測到該形狀圖形時產生內部觸發,而是透過導入表示既定的拍攝週期之外部觸發、或者從運算處理裝置MPU向攝像機裝置130CM輸出一定週期的觸發信號等方法,以既定的拍攝週期連續地執行拍攝。因此,若想要無遺漏地辨別在輸送路121上輸送的所有輸送物CA,則需要使所有輸送物CA包含在任一拍攝圖像GPX或圖像區GPY中的測量區ME內。In the present embodiment, the camera device 130CM continuously performs shooting at a predetermined predetermined shooting cycle, and similarly to the images of the cameras CM1 and CM2, the image GPX or the above-mentioned image area GPY is captured in each shooting cycle. The image data within is transmitted to the above-mentioned arithmetic processing unit MPU via the image processing units GP1 and GP2. The arithmetic processing unit MPU uses the arithmetic processing memory RAM to process the image data in the measurement area ME among the transferred image data as described above, thereby performing the identification processing of the occupied area of the conveyed object. However, in the present embodiment, a trigger sensor is not separately provided, or a predetermined shape pattern of the conveyed object CA is searched from the image data of the conveyed object CA in a predetermined area, and the shape pattern is not generated when the shape pattern is detected. Internal triggering, but by introducing an external trigger indicating a predetermined shooting period, or outputting a trigger signal of a predetermined period from the arithmetic processing unit MPU to the camera device 130CM, shooting is performed continuously at a predetermined shooting period. Therefore, in order to identify all the conveyed objects CA conveyed on the conveyance path 121 without omission, it is necessary to include all the conveyed objects CA in the measurement area ME in either the captured image GPX or the image area GPY.

因此,在將拍攝週期設為Ts[sec],將輸送物CA之輸送方向F上的長度設為L[mm],將輸送物CA之輸送速度設為Vs[mm/sec]的情況下,將測量區ME之輸送方向F上的範圍LD設定為下式(1),以使所有輸送物CA之圖像一定包含在任意一個圖像數據之上述測量區ME內。 LD≥L+β=L+Ts・Vs…(1) 例如,若輸送物CA之輸送方向F上的長度L為0.6[mm]、輸送速度Vs為50[mm/sec]、拍攝週期Ts為1[msec],則L=0.6[mm]、β=0.05[mm],從而LD≥0.65[mm]。另外,若將拍攝週期Ts設為0.5[msec],則L=0.6[mm]、β=0.025,從而LD≥0.625[mm]。 Therefore, when the imaging cycle is set to Ts [sec], the length in the conveyance direction F of the conveyed object CA is set to L [mm], and the conveyance speed of the conveyed object CA is set to Vs [mm/sec], The range LD in the conveyance direction F of the measurement area ME is set to the following formula (1) so that the images of all the conveyed objects CA are definitely included in the above-mentioned measurement area ME of any image data. LD≥L+β=L+Ts・Vs…(1) For example, if the length L in the conveying direction F of the conveyed object CA is 0.6 [mm], the conveying speed Vs is 50 [mm/sec], and the photographing period Ts is 1 [msec], then L=0.6 [mm], β= 0.05[mm], so LD≥0.65[mm]. In addition, if the imaging period Ts is set to 0.5 [msec], L=0.6 [mm], β=0.025, and LD≧0.625 [mm].

實際上,針對每個個體而言,輸送物CA之輸送速度會根據場所的不同或者隨著時間的經過而存在偏差,因此,較佳設定為輸送物CA之整體或一部分被兩次以上、較佳為為三次以上拍攝在圖像數據中。通常,為了被n(n為自然數)次以上拍攝在圖像數據中,以下式(2)成立之方式設定LD。 LD≥L+n・β=L+n・Ts・Vs…(2) 在本實施方式之情況下,將n設定為3~7的範圍內。這是因為,若n變小,則因為輸送速度之偏差而導致輸送物CA被漏拍的可能性變高,反之,若n變大,則圖像處理之負荷增大。一般而言,較佳為自然數n在1~10的範圍內。此外,在本實施方式中,圖像處理時間一般為150μsec~300μsec左右。另外,拍攝間隔Ts為500[μsec]~840[μsec]左右。 In fact, for each individual, the conveyance speed of the conveyed object CA varies depending on the location or with the passage of time. Therefore, it is preferable to set the whole or a part of the conveyed object CA to be twice or more, more Preferably, three or more shots are taken in the image data. Generally, in order to be imaged in image data n (n is a natural number) or more times, LD is set so that the following formula (2) holds. LD≥L+n・β=L+n・Ts・Vs…(2) In the case of this embodiment, n is set within the range of 3-7. This is because, as n becomes smaller, the possibility of missing shots of the conveyed object CA due to the variation in the conveying speed increases, and conversely, as n becomes larger, the load of image processing increases. Generally, it is preferable that a natural number n exists in the range of 1-10. In addition, in the present embodiment, the image processing time is generally about 150 μsec to 300 μsec. In addition, the imaging interval Ts is about 500 [μsec] to 840 [μsec].

另外,在本實施方式之情況下,如上所述不使用檢測輸送物CA到達測量區ME之觸發信號,因此,也可能產生輸送物CA根本完全未配置於某個拍攝圖像GPX或圖像區GPY之測量區ME內的情況。因此,當進行測量區ME內的圖像測量處理時,檢測輸送物CA之圖像是否包含在測量區ME內。然後,也可以在該輸送物檢測處理中以規定的條件檢測到輸送物時,即,輸送物CA整體包含在測量區ME內時,實施上述輸送物佔據範圍辨別處理,否則不實施輸送物佔據範圍辨別處理。然而,在本實施方式中,由於是在輸送路121之末端部121e處實施圖像測量處理,因此,由於輸送物CA多數情況下以高密度輸送來,因而也可以不如上述那樣進行。此外,當在測量區ME內多次檢測到同一輸送物CA時,也可以僅實施一次(例如第一次)輸送物佔據範圍辨別處理,其他幾次省略輸送物佔據範圍辨別處理。但是,在後述之各實施例中,連續佔據範圍121CT之檢測僅在測量區ME內進一步限定的區域、即配置有透光區域121c之檢測區域中進行,因此,即使在多個圖像之測量區ME中拍攝到連續佔據範圍121CT的情況下,輸送物佔據範圍辨別處理之次數也被限制。In addition, in the case of the present embodiment, the trigger signal for detecting the arrival of the conveyed object CA in the measurement area ME is not used as described above, and therefore, there is a possibility that the conveyed object CA is not arranged at all in a certain captured image GPX or an image area at all. The situation in the measurement area ME of GPY. Therefore, when the image measurement processing in the measurement area ME is performed, it is detected whether or not the image of the conveyed object CA is included in the measurement area ME. Then, when the conveyed object is detected under a predetermined condition in this conveyed object detection process, that is, when the conveyed object CA is entirely contained in the measurement area ME, the above-described conveyed object occupied range discrimination processing may be performed, otherwise, the conveyed object occupation may not be performed. Range discrimination processing. However, in the present embodiment, since the image measurement process is performed at the end portion 121e of the conveyance path 121, the conveyed object CA is often conveyed at a high density, so it may not be performed as described above. In addition, when the same conveyed object CA is detected multiple times in the measurement area ME, the conveyed object occupancy range discrimination processing may be performed only once (eg, the first time), and the conveyed object occupied range discrimination processing may be omitted for the other several times. However, in the embodiments to be described later, the detection of the continuous occupancy area 121CT is performed only in the further limited area within the measurement area ME, that is, the detection area in which the light-transmitting area 121c is arranged. Therefore, even in the measurement of multiple images When the continuous occupied area 121CT is captured in the area ME, the number of times of the identification processing of the occupied area of the conveyed object is also limited.

在本實施方式中,作為上述輸送物佔據範圍辨別處理中執行的具體內容,以下對兩個實施例進行說明。在第一實施例中,將測量區ME內的上述圖像部分21fy、121gy、121gz、121hy、121iy作為圖像處理之對象,圖7中(a)和(b)示出其辨別方式。該情況下,如果與四個透光區域部相對應的圖像部分121gy、121gz、121hy、121iy全部同時被輸送物CA遮住,則判斷為多個輸送物CA相互重疊、或者以相互緊貼之狀態輸送。這是因為,與輸送物CA之輸送方向F上的長度L和寬度方向上的寬度W相對應地形成為:與三個圖像部分121gy、121hy、121iy對應的透光區域部形成於被單個輸送物CA同時遮住的單位佔據範圍121U內,而與另一個圖像部分121gz對應的透光區域部從上述單位佔據範圍121U朝向後方伸出,因此,如圖7中(a)所示,當單個輸送物CA通過時,上述與透光區域部對應的四個圖像部分121gy、121gz、121hy、121iy不會全部同時被遮住。即,在圖示例之情況下,上述四個透光區域部排列在輸送方向F上的長度為Ls的整個檢測區域中,而該長度Ls比輸送物CA之輸送方向F上的長度、即單位佔據範圍121U的長度L長。另一方面,如果兩個以上的輸送物CA以重疊或緊貼之狀態輸送,則如圖7中(b)所示,與透光區域部對應的四個圖像部分121gy、121gz、121hy、121iy全部同時被遮住。這是因為,相互重疊的輸送物CA1和CA2構成的連續佔據範圍121CT之輸送方向F上的長度Lct比上述檢測區域之長度Ls長。由此,該例中構成為:能夠根據與透光區域部對應的四個圖像部分121gy、121gz、121hy、121iy是否全部同時被遮住,檢測輸送物CA的連續佔據範圍121CT之大小是否超過上述單位佔據範圍121U。若連續佔據範圍121CT之大小超過單位佔據範圍121U,則作出不當判斷。In the present embodiment, two examples will be described below as specific contents executed in the above-mentioned conveyed object occupied range discrimination processing. In the first embodiment, the above-mentioned image parts 21fy, 121gy, 121gz, 121hy, 121iy in the measurement area ME are used as the object of image processing, and Fig. 7(a) and (b) show the identification methods. In this case, if all of the image portions 121gy, 121gz, 121hy, and 121iy corresponding to the four light-transmitting regions are simultaneously blocked by the conveyed objects CA, it is determined that the plurality of conveyed objects CA overlap each other or are in close contact with each other. state delivery. This is because the light-transmitting regions corresponding to the three image portions 121gy, 121hy, and 121iy are formed in correspondence with the length L in the conveying direction F and the width W in the width direction of the conveyed object CA so as to be individually conveyed The unit occupancy area 121U simultaneously blocked by the object CA, and the light-transmitting area portion corresponding to the other image portion 121gz protrudes from the unit occupancy area 121U toward the rear. Therefore, as shown in FIG. 7(a), when When a single conveyance CA passes through, the above-mentioned four image parts 121gy, 121gz, 121hy, and 121iy corresponding to the light-transmitting regions are not all blocked at the same time. That is, in the case of the illustrated example, the above-mentioned four light-transmitting regions are arranged in the entire detection region having a length Ls in the conveying direction F, and the length Ls is longer than the length in the conveying direction F of the conveyed object CA, that is, The unit occupies the length L of the extent 121U. On the other hand, if two or more conveyed objects CA are conveyed in a state of overlapping or close contact, as shown in FIG. 7( b ), four image parts 121gy, 121gz, 121hy, 121iy are all covered at the same time. This is because the length Lct in the conveyance direction F of the continuous occupancy range 121CT constituted by the overlapping conveyed objects CA1 and CA2 is longer than the length Ls of the detection area described above. Therefore, in this example, it is possible to detect whether the size of the continuous occupancy area 121CT of the conveyed object CA exceeds the The above units occupy the range 121U. If the size of the continuous occupation range 121CT exceeds the unit occupation range 121U, an improper judgment is made.

此外,該第一實施例中,僅在透過圖像處理確認上述與透光區域部對應的四個圖像部分121gy、121gz、121hy、121iy全部被遮住時,檢測為至少兩個輸送物CA重疊、或者至少兩個輸送物CA緊貼著被輸送,從而作出不當判斷。因此,必須在透過相當於圖像獲取單元之檢查處理單元DTU獲得的圖像的任意一個中拍攝到上述四個圖像部分全部被遮住之狀態。換言之,必須在應作出不當判斷之連續佔據範圍121CT佔據並遮住由上述四個透光區域部構成之長度Ls的檢測區域之期間拍攝圖像。因此,當將與上述四個透光區域部對應的圖像部分整體在輸送方向F上的範圍設為Ls=L+ΔL(ΔL>0)時,在被判斷為不當的連續佔據範圍121CT之輸送方向F上的長度Lct=Ls+ΔLt(ΔLt>0)中,ΔLt≥β=Ts・Vs必須成立。In addition, in the first embodiment, only when it is confirmed through image processing that the above-mentioned four image portions 121gy, 121gz, 121hy, and 121iy corresponding to the light-transmitting regions are all covered, it is detected as at least two conveyed objects CA. Overlap, or at least two conveyed objects CA are conveyed in close contact with each other, and an improper judgment is made. Therefore, it is necessary to capture a state in which all the above-mentioned four image parts are covered in any one of the images obtained by the inspection processing unit DTU corresponding to the image obtaining unit. In other words, it is necessary to capture an image while the continuous occupancy range 121CT for which an improper judgment should be made occupies and blocks the detection area of the length Ls formed by the above-mentioned four light-transmitting area portions. Therefore, when Ls=L+ΔL (ΔL>0), the range of the entire image portion corresponding to the above-mentioned four light-transmitting regions in the conveying direction F is set to Ls=L+ΔL (ΔL>0). In the length Lct=Ls+ΔLt (ΔLt>0) in the conveying direction F, ΔLt≥β=Ts・Vs must be satisfied.

接著,在第二實施例中,僅將設定於單個透光區域部121g內的圖像部分121gv作為上述測量區ME進行檢查,根據該圖像部分121gv整體是否同時被輸送物CA遮住來檢測輸送物CA之連續佔據範圍121CT是否超過上述單位佔據範圍121U。上述圖像部分121gv被設定為由上述間隙G構成之透光區域部121g中沿輸送方向F的長度Ls=L+ΔL之範圍。此時,與上述同樣地,在連續佔據範圍121CT之輸送方向F上的長度Lct=Ls+ΔLt中,ΔLt≥β=Ts・Vs必須成立。Next, in the second embodiment, only the image portion 121gv set in the single light-transmitting area portion 121g is inspected as the above-mentioned measurement area ME, and detection is based on whether or not the entire image portion 121gv is simultaneously covered by the conveyed object CA. Whether the continuous occupied range 121CT of the conveyed object CA exceeds the above-mentioned unit occupied range 121U. The image portion 121gv is set in the range of the length Ls=L+ΔL along the conveyance direction F in the light-transmitting region portion 121g constituted by the gap G. At this time, similarly to the above, in the length Lct=Ls+ΔLt in the conveyance direction F of the continuous occupancy range 121CT, ΔLt≧β=Ts·Vs must be satisfied.

在上述第一實施例和第二實施例的任意一個中,檢測區域之長度Ls與單位佔據範圍121U之輸送方向F上的長度L必須滿足Ls>L的關係,以便根據由透光區域部排列而成之檢測區域之輸送方向F上的長度Ls的一部分透光而得到正常判斷。另一方面,當賦予了應被判斷為不當的某個連續佔據範圍121CT時,必須根據規定的輸送速度Vs而賦予ΔLt=Lct-Ls的值滿足ΔLt≥β=Ts・Vs這樣的拍攝間隔Ts,以便可靠地檢測出該連續佔據範圍121CT應被判斷為不當。反之,在相對於規定的輸送速度Vs設定了攝影間隔Ts之情況下,若為ΔLt≥β=Ts・Vs成立這樣的連續佔據範圍121CT,則能夠可靠地進行不當判斷。因此,整理如下。 A.能夠可靠地作出正常判斷之範圍:Lct<Ls B.能夠可靠地作出不當判斷之範圍:Lct≥Ls+β C.成為正常判斷和不當判斷中的任意一個之範圍:Ls≤Lct<Ls+β 由以上結果可知,判斷精度(解析度)為β=Ts・Vs。此外,在上述C之區域中,也可以如後述那樣對基於透過正面側照明(包含環境照明)得到的反射光之圖像成分(輸送物CA之表面形態)進行圖像處理,從而進行判斷。 In either of the above-mentioned first and second embodiments, the length Ls of the detection area and the length L in the conveying direction F of the unit occupancy area 121U must satisfy the relationship of Ls>L, so that the light-transmitting area can be arranged according to the A portion of the length Ls in the conveying direction F of the detection area thus obtained transmits light and is judged to be normal. On the other hand, when a certain continuous occupancy range 121CT that should be judged to be inappropriate is given, it is necessary to give a value of ΔLt=Lct-Ls according to the predetermined conveying speed Vs so as to satisfy the imaging interval Ts such as ΔLt≥β=Ts・Vs , in order to reliably detect that the continuous occupied range 121CT should be judged to be inappropriate. Conversely, when the imaging interval Ts is set with respect to the predetermined conveyance speed Vs, if the continuous occupied range 121CT such that ΔLt≧β=Ts·Vs is established, inappropriate determination can be made reliably. Therefore, it is organized as follows. A. The range within which a normal judgment can be made reliably: Lct < Ls B. The range within which improper judgment can be made reliably: Lct≥Ls+β C. The range of being either a normal judgment or an improper judgment: Ls≤Lct<Ls+β From the above results, it can be seen that the judgment accuracy (resolution) is β=Ts・Vs. In addition, in the above-mentioned area C, the image component (surface morphology of the conveyed object CA) based on the reflected light obtained by passing through the front side illumination (including ambient illumination) may be subjected to image processing as described later to determine.

在上述任意一個實施例中,由於係將整體的連續佔據範圍121CT之大小(圖示例中為輸送方向F上的長度)是否超過單位佔據範圍121U作為判斷之基準,因此,不僅在多個輸送物CA相互重疊時作出不當判斷,而且在多個輸送物CA緊貼著輸送時也作出不當判斷。這是因為,即使多個輸送物CA相互未重疊,但若以相互緊貼之狀態進行輸送,則早晚這些輸送物CA相互重疊之可能性變高。這意味著,不僅在多個輸送物CA緊貼的情況下,在多個輸送物CA之間的輸送方向F上的間隙為規定值以下的情況下,也可以進行上述不當判斷。這只要不僅在輸送物之佔據範圍為連續的範圍之情況下,而且在該佔據範圍以小於規定值之間隔排列之情況下,也將包含這些排列的多個輸送物CA之佔據區域的整體佔據範圍作為上述連續佔據範圍121CT進行辨別處理即可。此外,與此相反,也可以設定為透過將如下情況、即為整體的連續佔據範圍121CT中與單位佔據範圍121U之自然數倍相當的範圍之情況從不當判斷中排除,從而僅在輸送物CA重疊時判斷為不當,而在輸送物CA僅僅是緊貼著輸送時不判斷為不當。In any of the above-mentioned embodiments, since the size of the overall continuous occupation range 121CT (the length in the conveying direction F in the example shown in the figure) exceeds the unit occupation range 121U as a criterion for judgment, not only in multiple conveyances Improper judgment is made when the objects CA overlap each other, and an improper judgment is also made when a plurality of conveyed objects CA are conveyed in close contact with each other. This is because, even if the plurality of conveyed objects CA do not overlap each other, if they are conveyed in a state of being in close contact with each other, there is a high possibility that these conveyed objects CA will overlap each other sooner or later. This means that not only when the plurality of conveyed objects CA are in close contact with each other, but also when the gap in the conveyance direction F between the plurality of conveyed objects CA is equal to or less than a predetermined value, the above-described inappropriate determination can be made. In this case, not only when the occupied range of the conveyed objects is a continuous range, but also when the occupied ranges are arranged at intervals smaller than a predetermined value, the entire occupied area of the plurality of conveyed objects CA including these arrangements will be occupied by the whole. The range may be discriminated as the continuous occupied range 121CT described above. In addition, on the contrary, it is also possible to set only the case of the conveyed object CA by excluding the case where the range corresponding to the natural number multiple of the unit occupancy range 121U in the entire continuous occupancy range 121CT is excluded from the improper judgment. It is judged to be inappropriate when it overlaps, and it is not judged to be inappropriate when the conveyed object CA is merely conveyed in close contact with each other.

本實施方式中的輸送物CA多數情況下為具有大致立方體形狀(例如,將立方體之八個角部倒圓的形狀)的電子部件(例如,晶片電阻、晶片電感器、晶片電容器等),但並無特別限定。但是,在本實施方式中,由於如上所述不使用蓋塊或暗渠結構,因而對於微細且薄的輸送物CA尤為有效。在本實施方式中,透過圖像處理求出輸送路121上的輸送物CA之佔據範圍,並以一個輸送物CA之佔據範圍即單位佔據範圍121U為基準對整體的佔據範圍即連續佔據範圍121CT之大小進行比較,當連續佔據範圍121CT之大小超過單位佔據範圍121U時,作出需要實施某種處置的不當判斷。The conveyed object CA in this embodiment is often an electronic component (for example, a chip resistor, a chip inductor, a chip capacitor, etc.) having a substantially cubic shape (for example, a shape in which the eight corners of a cube are rounded), but There is no particular limitation. However, in this embodiment, since the cap block or the underdrain structure is not used as described above, it is particularly effective for the fine and thin conveyance CA. In the present embodiment, the occupied area of the conveyed object CA on the conveying path 121 is obtained by image processing, and the occupied area of the entire conveyed object CA, that is, the unit occupied area 121U, is used as the reference to the entire occupied area, that is, the continuous occupied area 121CT When the size of the continuous occupied range 121CT exceeds the unit occupied range 121U, an improper judgment is made that some kind of treatment needs to be implemented.

此外,根據上述各實施方式中的連續佔據範圍121CT之檢測方法,測量區ME之輸送方向F上的範圍必須一定包含上述長度Ls的檢測區域。在此,也可以考慮將該檢測區域設為實質的測量區ME。另外,也可以考慮僅將測量區ME內需要圖像處理之透光區域部設為檢測區域。因此,測量區ME之輸送方向F上的長度LD比上述檢測區域之輸送方向F上的長度Ls大。另一方面,測量區ME之輸送方向F上的範圍包含配置於檢測區域時應判斷為正常的連續佔據範圍121CT(與單位佔據範圍121U相同的大小),但是,如圖6所示,不需要包含應被判斷為不當的連續佔據範圍121CT(超過單位佔據範圍121U的大小)的全部。只要能夠以單位佔據範圍121U為基準辨別連續佔據範圍121CT之大小即可。另外,在上述實施例中,並非對測量區ME的整體進行圖像處理,而是僅對與上述檢測區域內的上述透光區域部對應的圖像部分進行處理即可,因此,圖像處理之負擔減輕,能夠實現處理之高速化。進而,由於上述檢測區域是固定的,因此,實施輸送物佔據範圍辨別處理時之輸送物CA的檢測位置也大致一定,從而即使在根據辨別結果進行各種控制的情況下,也能夠容易地使它們的時刻統一。In addition, according to the detection method of the continuous occupied range 121CT in the above-described embodiments, the range in the conveying direction F of the measurement area ME must necessarily include the detection area of the above-mentioned length Ls. Here, the detection area may be considered as a substantial measurement area ME. In addition, it is also conceivable to use only the light-transmitting area portion in the measurement area ME that requires image processing as the detection area. Therefore, the length LD in the conveying direction F of the measurement area ME is larger than the length Ls in the conveying direction F of the detection area described above. On the other hand, the range in the conveyance direction F of the measurement area ME includes the continuous occupancy range 121CT (the same size as the unit occupancy range 121U) which should be judged to be normal when it is arranged in the detection area. However, as shown in FIG. 6 , it is not necessary to The entirety of the continuous occupation range 121CT (exceeding the size of the unit occupation range 121U) that should be judged to be inappropriate is included. As long as the size of the continuous occupancy range 121CT can be discriminated based on the unit occupancy range 121U. In addition, in the above-described embodiment, the image processing is not performed on the entire measurement area ME, but only on the image portion corresponding to the light-transmitting area in the detection area. Therefore, the image processing The burden is reduced, and the processing speed can be realized. Furthermore, since the above-mentioned detection area is fixed, the detection position of the conveyed object CA when the conveyed object occupancy discrimination processing is performed is also substantially constant, so that even when various controls are performed based on the discrimination result, they can be easily adjusted. time of unity.

接著,對透過上述任意一個實施例進行了輸送控制時之判斷的情形和相對於輸送物CA的控制方式進行說明。圖9中(a)~(e)係用於說明根據由攝像機裝置130CM拍攝的拍攝圖像GPX或者由此得到的圖像區GPY內的圖像數據,對於以規定的形態輸送來的相互重疊的兩個輸送物CA1、CA2進行的控制及處理的方式之步驟說明圖。此外,在前後的輸送物CA相互緊貼著輸送時也與圖示之情況同樣地進行處理。另外,在以小於規定值的間隔連續輸送的情況下,基本上也能夠與圖示之情況同樣地進行處理。如圖9中(a)所示,在該圖示例中,以輸送物CA2之前部搭在輸送物CA1之後部上的重疊狀態在輸送路121中進行輸送。在圖示例中,輸送物CA1位於測量區ME內,其前端部到達檢測區域的一部分,沿輸送方向F延伸的透光區域部121g的一部分被遮住。此時,接收部21a上配置有之前供給的輸送物CA0,透光區域部21f被遮住。然後,如圖9中(b)所示,輸送物CA1和CA2在輸送路121上進一步前進,透光區域部121i被遮住,而且透光區域部121g之被遮住的部分區域也朝向輸送方向F的前方移動,其遮光範圍也在增大。在該時間點,輸送物CA0繼續存在於接收部21a內,但是,透過以既定的週期使分度工作臺21步進旋轉而開始移動。因此,如圖9中(c)所示,在輸送物CA1和CA2接近末端之前,接收部21a變空,透光區域部21f成為非遮光狀態。由此,檢測出接收部21a呈能夠接收輸送物的狀態。此外,在該時間點,若輸送物CA0仍然配置於接收部21a上,則透過從噴氣口SP吹出氣流,而將輸送物CA1、CA2從輸送路121上排除至回收路122之接收面部122a上。該利用噴氣口SP之排除狀態持續到接收部21a轉變為能夠接收的狀態(透光區域部21f變為非遮光狀態的狀態)為止。Next, the state of judgment when conveyance control is performed by any of the above-mentioned embodiments, and the control method with respect to the conveyed object CA will be described. (a) to (e) of FIG. 9 are used to describe the overlapping of images transmitted in a predetermined form from the captured image GPX captured by the camera device 130CM or the image data in the image area GPY obtained therefrom. A step explanatory diagram of the method of control and processing performed by the two conveyed objects CA1, CA2. Also, when the front and rear conveyed objects CA are conveyed in close contact with each other, the same processing is performed as in the case of the illustration. In addition, also in the case of continuous conveyance at intervals smaller than a predetermined value, it is basically possible to perform the same processing as in the case of the illustration. As shown in FIG. 9( a ), in this example of the figure, the conveyance path 121 is conveyed in a state where the front part of the conveyed object CA2 is overlapped with the rear part of the conveyed object CA1 . In the illustrated example, the conveyed object CA1 is located in the measurement area ME, and its front end reaches a part of the detection area, and a part of the light-transmitting area 121g extending in the conveyance direction F is blocked. At this time, the conveyance CA0 previously supplied is arranged on the receiving portion 21a, and the light-transmitting area portion 21f is blocked. Then, as shown in FIG. 9( b ), the conveyed objects CA1 and CA2 further advance on the conveying path 121 , the light-transmitting area portion 121 i is blocked, and the blocked partial area of the light-transmitting area portion 121 g is also conveyed toward the conveyance path 121 . Moving forward in the direction F, its shading range is also increasing. At this point in time, the conveyed object CA0 continues to exist in the receiving portion 21a, but starts to move by rotating the index table 21 stepwise at a predetermined cycle. Therefore, as shown in FIG. 9( c ), before the conveyed objects CA1 and CA2 approach the end, the receiving portion 21 a becomes empty, and the light-transmitting region portion 21 f becomes a non-light-shielding state. Thereby, it is detected that the receiving part 21a is in the state which can receive the conveyed object. In addition, at this point in time, if the conveyed object CA0 is still disposed on the receiving portion 21a, the conveyed objects CA1 and CA2 are discharged from the conveying path 121 to the receiving surface portion 122a of the recovery path 122 by blowing the air flow from the air outlet SP. . This exclusion state by the air ejection port SP continues until the receiving portion 21 a is turned into a state that can be received (a state in which the light-transmitting region portion 21 f is in a non-light-shielding state).

然後,在圖9中(d)所示之位置處,透過上述各實施例所示之方法對輸送物CA1和CA2進行判斷。在圖示例中,由於連續佔據範圍121CT之大小超過單位佔據範圍121U,因而判斷為不當。由此,如圖9中(e)所示,透過從噴氣口OP吹送的氣流將位於連續佔據範圍121CT內之後方部分中的輸送物CA2從輸送路121排除至回收路122。此時,由於噴氣口OP在輸送物CA1之正後方位置開口,並且徑直吹出氣流,因此,較佳為以向輸送物CA2之前部或中央部施加排除力之方式設定吹出時刻。這樣,如圖所示,輸送物CA2以前部比後部先離開輸送路121之形態、或者保持其最初的輸送姿勢在與輸送方向F正交的寬度方向上移動。因此,不會以圖示虛線那樣的姿勢被排除。此時,輸送物CA1在輸送路121上繼續沿輸送方向F移動,而受到氣流的輸送物CA2沿寬度方向移動,因此,在圖9中(e)所示之時間點,輸送物CA1與輸送物CA2分離,因此,被捲入輸送物CA2之移動的可能性降低。另一方面,若輸送物CA2以圖示虛線那樣的姿勢被排除,則與輸送物CA1抵觸之可能性提高,從而可能對輸送物CA1向接收部21a之供給造成障礙。Then, at the position shown in FIG. 9(d), the conveyed objects CA1 and CA2 are judged by the methods shown in the above-mentioned embodiments. In the illustrated example, since the size of the continuous occupation range 121CT exceeds the unit occupation range 121U, it is judged as inappropriate. Thereby, as shown in FIG.9(e), the conveyance CA2 located in the rear part in the continuous occupation range 121CT is discharged|emitted from the conveyance path 121 to the collection|recovery path 122 by the airflow blown from the air injection port OP. At this time, since the air outlet OP opens directly behind the conveyed object CA1 and blows out the airflow directly, it is preferable to set the blowing timing so as to apply an expelling force to the front or center of the conveyed object CA2. In this way, as shown in the figure, the conveyed object CA2 moves in the width direction orthogonal to the conveying direction F with the front part leaving the conveying path 121 earlier than the rear part, or maintaining the original conveying posture. Therefore, it is not excluded in a posture like the dotted line in the figure. At this time, the conveyed object CA1 continues to move in the conveying direction F on the conveying path 121, and the conveyed object CA2 subjected to the airflow moves in the width direction. Therefore, at the time point shown in FIG. 9(e), the conveyed object CA1 and the conveyed object CA2 Since the object CA2 is separated, the possibility of being involved in the movement of the conveyed object CA2 is reduced. On the other hand, if the conveyed object CA2 is removed in the posture shown by the broken line in the figure, the possibility of collision with the conveyed object CA1 increases, and the supply of the conveyed object CA1 to the receiving unit 21a may be hindered.

在本發明之輸送物佔據範圍辨別處理中,並不限於如上所述,根據測量區ME內的圖像數據來檢測透光區域121c是否因為輸送物CA的佔據而被遮住,從而判斷輸送物的佔據範圍之情況,例如,也可以透過僅根據輸送路121上的反射光拍攝的圖像之處理來判斷輸送物CA之佔據範圍。例如,也可以透過圖案化處理等檢測圖像中的輸送物CA之位置範圍,並據此進行上述佔據範圍之判斷。In the process of identifying the occupied area of the conveyed object of the present invention, it is not limited to the above-mentioned, and it is determined whether the light-transmitting area 121c is covered by the occupation of the conveyed object CA according to the image data in the measurement area ME, so as to determine the conveyed object. In the case of the occupied area of the conveying object CA, for example, the occupied area of the conveyed object CA may be determined by processing only the image captured by the reflected light on the conveying path 121 . For example, the position range of the conveyed object CA in the image may be detected by patterning processing or the like, and the above-mentioned occupied range may be judged accordingly.

在本實施方式中,將透過振動式的輸送裝置10在振動的輸送路121上輸送的輸送物CA作為檢查對象,另一方面,攝像機裝置130CM(CM1、CM2)設置於不振動的部位(基座100上),因此,在拍攝圖像GPX或圖像區GPY的圖像數據中,呈朝向輸送方向F的前後往復之形態以規定的振幅進行振動的輸送路121,配置於根據該圖像數據的拍攝時之振動相位的變化而位移後的位置處。因此,若想在以輸送路121為基準的固定位置處檢測、判斷輸送物CA之外觀,則需要使圖像內的測量區ME之位置根據拍攝時刻與輸送體120之振動同步地以相同振幅進行移動。例如,對輸送體120施加振幅為0.1mm、振動頻率為300Hz這樣的振動。In the present embodiment, the conveyed object CA conveyed by the vibrating conveying device 10 on the vibrating conveying path 121 is set as the inspection object, on the other hand, the camera device 130CM (CM1, CM2) is installed in the non-vibrating part (base Therefore, in the image data of the captured image GPX or the image area GPY, the conveyance path 121 that vibrates with a predetermined amplitude in the form of reciprocating back and forth in the conveyance direction F is arranged on the basis of the image data. This is the position displaced by the change in the vibration phase during data recording. Therefore, in order to detect and judge the appearance of the conveyed object CA at a fixed position based on the conveying path 121, it is necessary to make the position of the measurement area ME in the image have the same amplitude in synchronization with the vibration of the conveying body 120 according to the imaging time. make a move. For example, a vibration of 0.1 mm in amplitude and 300 Hz in vibration frequency is applied to the conveying body 120 .

因此,在本實施方式中,能夠以設定於輸送體120上的位置校正用標記為基準對測量區ME的位置進行校正,以使其與拍攝圖像GPX或圖像區GPY的拍攝時間點之輸送體120的振動位置一致。該位置校正用標記只要是位置檢測容易且可靠的標記便無特別限定,但是,透過設為在圖像中能夠可靠地識別為斑點(blob),並且能夠穩定地檢測其重心位置的單色(同一灰度)的標記,能夠提高其位置的檢測精度。此外,位置校正用標記也可以不是有目的地設置的,而是原本存在於輸送裝置上且能夠透過圖像處理檢測到的部分,例如形成於輸送體120上的棱線、角部、螺栓頭、噴氣口等。但是,較佳為位於不會被輸送物CA遮蔽的位置處。在圖示例中,上述位置校正用標記為上述標識部121y。該標識部121y由形成於輸送體120之末端側的端緣上的凹部構成,但並不限於端緣,此外,只要是孔部、穴部、突起等任意的可以識別的結構即可。在本實施方式中,由於透過背面側照明裝置140BL之照明光BLa將標識部121y之輪廓形狀明確地反映在圖像上,因此,能夠容易且可靠地根據標識部121y之位置進行位置校正。Therefore, in the present embodiment, the position of the measurement area ME can be corrected so that the position of the measurement area ME is equal to the time point of the photographed image GPX or the image area GPY using the position correction mark set on the conveyance body 120 as a reference. The vibration positions of the conveying body 120 are the same. The mark for position correction is not particularly limited as long as the position detection is easy and reliable. The same grayscale) mark can improve the detection accuracy of its position. In addition, the marks for position correction may not be purposely provided, but may be originally existing on the conveying device and can be detected by image processing, such as ridges, corners, and bolt heads formed on the conveying body 120 . , air vents, etc. However, it is preferable to be located in the position which will not be shielded by the conveyance CA. In the illustrated example, the above-mentioned mark for position correction is the above-mentioned indicator portion 121y. The marking portion 121y is constituted by a concave portion formed on the end edge on the distal end side of the conveying body 120, but is not limited to the end edge, and may be any recognizable structure such as a hole, a cavity, or a protrusion. In the present embodiment, since the illuminating light BLa passing through the backside illuminating device 140BL clearly reflects the outline shape of the marker portion 121y on the image, position correction can be easily and reliably performed according to the position of the marker portion 121y.

在本實施方式中,為了上述位置校正,測量區ME相對於輸送路121的位置與拍攝時之振動的相位配時(phase timing)無關,始終相對於輸送路121位於相同位置。因此,由於設定為測量區ME與從排除用的噴氣口OP吹出用於排除判斷為不當的輸送物CA1、CA2中的輸送物CA2之排除空氣的位置、以及從排除用的噴氣口SP吹出用於在供給目的地的不當狀態下使輸送物CA的供給停止之空氣的位置始終呈一定的位置關係,因此,在根據輸送物佔據範圍辨別處理之判斷結果、接收部21a是否能夠接收的結果而向輸送物CA作用排除力時,能夠始終在近似的時刻產生作用。In the present embodiment, for the above-described position correction, the position of the measurement area ME relative to the conveying path 121 is always located at the same position relative to the conveying path 121 regardless of the phase timing of vibration during imaging. Therefore, it is set as the measurement area ME and the position where the air is blown out from the ejection port OP for ejecting the conveyed objects CA1 and CA2 judged to be inappropriate, and the air is blown out from the ejection port SP. The position of the air that stops the supply of the conveyed object CA in the inappropriate state of the supply destination is always in a certain positional relationship. Therefore, the determination result of the discrimination processing based on the occupied area of the conveyed object and the result of whether the receiving unit 21a can receive the air is determined. When the removal force acts on the conveyed object CA, it can always act at an approximate timing.

此外,較佳構成為從上述噴氣口OP吹出氣流之吹出時刻能夠進行計時設定,以便在特定的圖像中判斷為不當時,以該圖像之拍攝時為基準在經過規定時間後開始。該情況下,一般而言,計時設定只要以判斷時刻或被判斷的圖像之獲得時刻為基準設定吹出時刻即可。但是,較佳構成為根據該圖像中的測量區ME內的輸送物CA1之輸送方向F的位置(上述位置校正後的位置)自動修正上述吹出時刻。這樣一來,能夠容易並可靠地設定為來自噴氣口OP的氣流不會作用於輸送物CA1上,而僅作用於輸送物CA2上。另外,較佳構成為從上述噴氣口SP吹出氣流之吹出開始時刻也與上述同樣地根據輸送物CA1之輸送方向F的位置(上述位置校正後的位置)自動進行修正。In addition, it is preferable to configure the timing setting of the blowing timing of the air flow from the blowing port OP so that when a specific image is judged to be inappropriate, it starts after a predetermined time has elapsed based on the time when the image was taken. In this case, in general, the timing setting only needs to set the blowing time on the basis of the judgment time or the acquisition time of the judged image. However, it is preferable that the above-mentioned blowing timing is automatically corrected based on the position in the conveying direction F of the conveyed object CA1 in the measurement area ME in the image (the position after the above-mentioned position correction). In this way, it is possible to easily and reliably set the airflow from the air outlet OP not to act on the conveyed object CA1, but only to act on the conveyed object CA2. In addition, it is preferable that the start timing of blowing out the air flow from the air blowing port SP is also automatically corrected according to the position in the conveying direction F of the conveyed object CA1 (the position after the position correction) as described above.

在本實施方式中,透過攝像機裝置130CM獲得輸送面121b上的輸送物CA的圖像,並透過該圖像的測量區ME內的處理,以單位佔據範圍121U為基準判斷輸送物CA之連續佔據範圍121CT的大小。此時,由於輸送物CA在輸送面121b上以容易在與輸送面121b正交的方向上相互重疊的姿勢進行輸送,因此,容易根據圖像中的佔據範圍來判斷輸送物CA彼此的重疊狀態。尤其是,透過使攝像機裝置130CM之拍攝方向與上述容易重疊的方向一致,圖像處理也變得更加容易,也能夠提高辨別精度。In this embodiment, an image of the conveyed object CA on the conveying surface 121b is obtained through the camera device 130CM, and the continuous occupation of the conveyed object CA is determined based on the unit occupancy area 121U through the processing in the measurement area ME of the image. The size of the range 121CT. At this time, since the conveyed objects CA are conveyed on the conveying surface 121b in a posture that is easy to overlap each other in the direction orthogonal to the conveying surface 121b, it is easy to determine the overlapping state of the conveyed objects CA from the occupied area in the image. . In particular, by aligning the imaging direction of the camera device 130CM with the above-described direction that is easily superimposed, image processing becomes easier, and the discrimination accuracy can also be improved.

另外,在本實施方式中,透過對上述接收部21a之透光區域部21f的圖像部分21fy進行圖像處理,能夠檢測供給目的地可否接收,因而能夠準確地辨別輸送物CA的供給停止等。尤其是,由於能夠根據與上述輸送物佔據範圍辨別處理中使用的圖像相同的圖像進行檢測,因此,拍攝單元也能夠簡單地構成,也能夠並行地迅速進行圖像處理。進而,在判斷該接收部21a能否接收時,也能夠與測量區ME內的透光區域部同樣地獲得背面側照明的效果。In addition, in the present embodiment, by performing image processing on the image portion 21fy of the light-transmitting area portion 21f of the receiving portion 21a, it is possible to detect whether the supply destination can receive or not, so that the supply stop of the conveyed object CA can be accurately discriminated. . In particular, since detection can be performed based on the same image as the image used in the above-described conveyed object occupied range discrimination processing, the imaging unit can also be constructed simply and can quickly perform image processing in parallel. Furthermore, when it is judged whether or not the receiving portion 21a can receive, the effect of the backside illumination can be obtained similarly to the light-transmitting area portion in the measurement area ME.

在本實施方式中,由於能夠透過背面側照明裝置140BL之照明光BLa清楚地檢測透光區域部21f、121g、121h、121i之遮光狀態,因此,不易受到測量區ME之對比度降低等的影響,能夠實現圖像處理負擔的抑制和檢測精度的提高。然而,攝像機裝置130CM拍攝圖像並不限於背面側照明(透射光),也可以是正面側照明(反射光),也可以組合利用背面側照明(透射光)和正面側照明(反射光)兩者。該情況下,較佳為對透光區域121c(透光區域部)之範圍進行限定,由此,不僅是拍攝範圍之線條(輪廓資訊),還容易透過圖像處理提取表面形態。例如,在本實施方式中,由於不需要識別輸送物CA之寬度方向的外形,因此,透過將透光區域121c形成得比輸送物CA之寬度窄,能夠限定透光區域121c之面積且不會使效果降低。尤其是,從確定輸送物CA之輸送方向F上的位置方面來看,較佳為如上述透光區域部121g那樣構成為在輸送方向F上延伸的狹縫狀,該情況下,進而較佳為在測量區ME內連續延伸。此時,透過提取圖像中拍攝到的表面形態,能夠在判斷為不當時進一步詳細地辨別輸送物CA之重疊狀態並變更排除力之施加方法,或者,若根據表面形態確認並非重疊狀態,則能夠避免不當判斷。關於透光區域的限定,例如,也較佳為如上述透光區域部121g、121h、121i那樣將透光區域121c設為排列有多個分散的透光區域部之形態。In the present embodiment, since the light-shielding states of the light-transmitting regions 21f, 121g, 121h, and 121i can be clearly detected through the illumination light BLa of the backside illuminating device 140BL, it is not easily affected by a decrease in contrast in the measurement region ME, etc., Suppression of image processing burden and improvement of detection accuracy can be achieved. However, the image captured by the camera device 130CM is not limited to backside illumination (transmitted light), but may be front-side illumination (reflected light), or a combination of backside illumination (transmitted light) and front-side illumination (reflected light) may be used. By. In this case, it is preferable to limit the range of the light-transmitting region 121c (light-transmitting region portion), so that not only the line (contour information) of the imaging range, but also the surface morphology can be easily extracted by image processing. For example, in the present embodiment, since it is not necessary to identify the outer shape of the conveyed object CA in the width direction, by forming the light-transmitting area 121c narrower than the width of the conveyed object CA, the area of the light-transmitting area 121c can be limited without preventing reduce the effect. In particular, from the viewpoint of determining the position in the conveying direction F of the conveyed object CA, it is preferable to form a slit shape extending in the conveying direction F like the above-mentioned light-transmitting area portion 121g, and in this case, it is further preferable To extend continuously within the measurement area ME. In this case, by extracting the surface morphology captured in the image, when it is judged to be inappropriate, the overlapping state of the conveyed object CA can be identified in more detail and the method of applying the removal force can be changed. Inappropriate judgment can be avoided. Regarding the limitation of the light-transmitting region, for example, it is also preferable to set the light-transmitting region 121c as a form in which a plurality of dispersed light-transmitting regions are arranged as in the above-mentioned light-transmitting regions 121g, 121h, and 121i.

在本實施方式中,輸送物CA之辨別處理中使用的各種數據,例如輸送物CA之種類、尺寸、不當判斷條件、輸送物CA之基準圖像數據、連續佔據範圍之認定條件、單位佔據範圍之數值等、圖像處理的二值化時之亮度的閾值等各種設定值被存儲在主存儲裝置MM等中,在各處理時被適當地讀出並使用。另外,對於用於確定攝像機裝置130CM(CM1、CM2)的拍攝時刻之設定值、獲取拍攝圖像GPX或圖像區GPY時的圖像獲取條件之設定值、確定利用輸送路121的振動之各測量區的位置校正方式之設定值、確定各種設定畫面和顯示畫面的形態之設定值、篩選用或供給停止用的氣流等的控制方式,例如氣流的吹出時刻、壓力值等之設定值等也同樣地進行處理。In this embodiment, various data used in the identification process of the conveyed object CA, such as the type and size of the conveyed object CA, improper judgment conditions, the reference image data of the conveyed object CA, the identification conditions of the continuous occupied area, the unit occupied area Various setting values, such as a numerical value and a threshold value of luminance at the time of binarization of image processing, are stored in the main memory MM or the like, and are appropriately read out and used in each processing. In addition, the set values for determining the shooting time of the camera device 130CM ( CM1 , CM2 ), the set values for the image acquisition conditions when acquiring the shot image GPX or the image area GPY, and the vibration of the conveyance path 121 are used for each setting value. The setting value of the position correction method of the measurement area, the setting value for determining the form of various setting screens and display screens, the control method of the air flow for screening or supply stop, such as the blowing time of the air flow, the setting value of the pressure value, etc. are also Process in the same way.

在本實施方式中,能夠選擇並讀出保存在上述主存儲裝置MM內並呈時間序列地連續存儲過去的拍攝圖像GPX或圖像區GPY之圖像檔並進行顯示。而且,也準備了用於對所選擇之圖像檔執行各種操作處理的裝置。In the present embodiment, the image files of the past captured images GPX or image areas GPY stored in the main memory device MM and continuously stored in time series can be selected, read out, and displayed. Furthermore, means for performing various operation processing on the selected image file are also prepared.

保存在主存儲裝置MM內的圖像檔是透過運算處理裝置MPU自動地記錄在運行模式中獲得的多個拍攝圖像GPX或圖像區GPY的圖像數據而成之。該圖像檔之保存在主存儲裝置MM中存在空余容量時可以對所有的圖像數據實施,但較佳為即使主存儲裝置MM中不存在空余容量時也始終保存最新的既定期間(例如1小時等)內、或者最新的既定張數(例如1000張等)的圖像檔。The image files stored in the main storage device MM are obtained by automatically recording image data of a plurality of captured images GPX or image areas GPY obtained in the running mode through the arithmetic processing device MPU. The image file can be stored for all image data when there is free space in the main memory device MM, but it is preferable to always store the latest predetermined period (for example, 1) even when there is no free space in the main memory device MM. hours, etc.), or the latest image file with a predetermined number of images (such as 1000 images, etc.).

在如上所述顯示了過去記錄的拍攝圖像GPX或圖像區GPY之狀態下,可以透過適當的操作,再次對該圖像數據執行由上述輸送物檢測處理和上述輸送物辨別處理(一般為上述輸送處理)構成的圖像測量處理。作為顯示形態的控制功能之一,對於同一檔內存儲的多個拍攝圖像GPX或圖像區GPY而言,能夠透過適當的操作逐個切換為前後拍攝的其他的圖像數據。另外,也可以連續地顯示同一圖像檔內的多個拍攝圖像GPX或圖像區GPY,同時並行地執行相對於所顯示之圖像數據的圖像測量處理。In the state in which the captured image GPX or the image area GPY recorded in the past is displayed as described above, the above-mentioned conveyed object detection processing and the above-mentioned conveyed object identification process (generally: The above-mentioned conveyance processing) constitutes the image measurement processing. As one of the control functions of the display form, the plurality of captured images GPX or image areas GPY stored in the same file can be switched to other image data captured before and after one by one through an appropriate operation. In addition, it is also possible to continuously display a plurality of captured images GPX or image areas GPY in the same image file, and simultaneously perform image measurement processing with respect to the displayed image data in parallel.

接著,參照圖11,對本實施方式之整體的動作程式的流程進行說明。圖11係透過上述檢查處理單元DTU的運算處理裝置MPU按照動作程式執行的處理之概略流程圖。當該動作程式啟動時,首先,開始進行上述圖像拍攝以及圖像測量處理,並透過控制器CL11、CL12開始驅動輸送裝置10(送料器11以及直線送料器12)。然後,在與前述調試操作對應的調試設定為OFF之情況下,對拍攝圖像GPX或者圖像區GPY執行圖像測量處理,在最終的判斷結果為OK判斷之情況下,只要未進行調試操作,則直接實施下一個拍攝圖像GPX或者圖像區GPY之圖像測量處理。例如,在基於輸送物CA的不良品和良品的判斷之篩選位置、基於不當姿勢和標準姿勢的判斷之篩選位置或翻轉位置處,利用噴氣口的氣流控制根據透過攝像機CM1、CM2等拍攝的圖像被判斷為不良品的輸送物CA或被判斷為不當姿勢的輸送物CA,將其從輸送路121上排除、或者使其姿勢翻轉。另外,在基於上述末端部121e中的輸送物CA的佔據範圍的判斷之篩選位置(測量區ME)中,也根據透過攝像機裝置130CM獲得的圖像,如上述那樣對不當判斷的連續佔據範圍121CT施加排除力。Next, referring to FIG. 11 , the flow of the overall operation program of the present embodiment will be described. FIG. 11 is a schematic flowchart of the processing performed by the arithmetic processing unit MPU of the above-mentioned check processing unit DTU according to the action program. When the motion program is activated, first, the above-described image capturing and image measurement processes are started, and the conveying device 10 (the feeder 11 and the linear feeder 12 ) is started to be driven by the controllers CL11 and CL12 . Then, if the debug setting corresponding to the above-mentioned debug operation is OFF, the image measurement process is performed on the captured image GPX or the image area GPY, and if the final judgment result is OK, as long as the debug operation is not performed , the image measurement processing of the next captured image GPX or image area GPY is directly implemented. For example, at the screening position based on the judgment of defective products and good products of the conveyed object CA, the screening position or the inversion position based on the judgment of the improper posture and the standard posture, the air flow control by the air jet port is based on the image captured by the cameras CM1, CM2, etc. For example, the conveyed object CA judged to be a defective product or the conveyed object CA judged to be in an improper posture is excluded from the conveying path 121 or its posture is reversed. In addition, in the screening position (measurement area ME) based on the judgment of the occupied range of the conveyed object CA in the above-mentioned distal end portion 121e, the continuous occupied range 121CT that is improperly judged as described above is also based on the image obtained through the camera device 130CM. Apply the exclusion force.

這樣一來,透過在輸送路121上對輸送物CA進行控制,從而以排列整齊的狀態向下游側僅供給良品、姿勢良好的輸送物。而且,在末端部121e中,能夠判斷輸送物CA的重疊狀態或其概率,並以最終不會發生供給不當的方式將一個個輸送物CA供給至接收部21a。該情況下,只要之後不進行調試操作,便可直接實施下一個拍攝圖像GPX或者圖像區GPY的判斷。In this way, by controlling the conveyed objects CA on the conveyance path 121, only the conveyed objects with good products and good postures are supplied to the downstream side in an aligned state. In addition, in the end portion 121e, the overlapping state of the conveyed objects CA or the probability thereof can be determined, and the conveyed objects CA can be supplied to the receiving portion 21a one by one so as not to cause improper supply in the end. In this case, as long as no debugging operation is performed thereafter, the judgment of the next captured image GPX or image area GPY can be directly performed.

當上述中途進行了調試操作,調試設定變為ON時,脫離上述程式(routine),停止驅動輸送裝置10,也停止進行圖像測量處理。然後,若在該狀態下進行適當的操作,則成為如上所述能夠選擇圖像檔的狀態。此時,選擇並顯示的圖像檔是包含在稍前的運行模式下記錄的多張拍攝圖像GPX或圖像區GPY之圖像檔。若直接選擇該圖像檔並進行適當的操作,則轉移至重新執行模式。在該模式下,能夠根據如上所述記錄了已經執行的控制動作之圖像檔,再次執行圖像的顯示、檢測以及判斷。即,在輸送裝置10之輸送物CA的控制發生了不良情況之情況下,為了消除該不良情況,首先根據過去的圖像數據重新執行圖像測量處理,從而探查圖像測量處理之問題所在。若判明該問題所在,則可以相應地對檢測或判斷之設定內容(設定值)進行變更、調整,並透過再次對過去的圖像數據重新執行圖像測量處理等來確認調整、改善作業之結果。然後,當進行適當的恢復操作時,調試設定恢復為OFF,重新開始進行圖像測量處理,並且重新開始驅動輸送裝置10。另外,顯示裝置的畫面恢復為運行模式的顯示畫面。When the debugging operation is performed in the middle of the above, and the debugging setting is turned ON, the above routine is exited, the driving of the conveying device 10 is stopped, and the image measurement processing is also stopped. Then, if an appropriate operation is performed in this state, the image file can be selected as described above. At this time, the image file selected and displayed is an image file including a plurality of shot images GPX or image areas GPY recorded in the previous operation mode. If the image file is directly selected and an appropriate operation is performed, it will transfer to the re-execution mode. In this mode, image display, detection, and judgment can be performed again according to the image file in which the control action that has been executed is recorded as described above. That is, when a problem occurs in the control of the conveyed object CA of the conveying device 10, in order to eliminate the problem, the image measurement process is first re-executed based on the past image data, and the problem of the image measurement process is detected. If the problem is identified, the setting content (setting value) of detection or judgment can be changed and adjusted accordingly, and the result of adjustment and improvement can be confirmed by re-executing image measurement processing on past image data again. . Then, when an appropriate recovery operation is performed, the commissioning setting is returned to OFF, the image measurement processing is restarted, and the driving of the conveying device 10 is restarted. In addition, the screen of the display device returns to the display screen of the operation mode.

在以上說明的本實施方式中,除了上述各種效果之外,透過利用攝像機裝置130CM以既定的拍攝間隔連續進行拍攝,並且對測量區ME內的圖像數據實施圖像測量處理,能夠在任意一個拍攝圖像中檢測出配置於測量區ME內的輸送物CA並進行判斷,因而不需要如現有技術那樣生成用於檢測各個輸送物之位置的觸發信號,其中,上述測量區ME之輸送方向F上的範圍LD預先根據輸送物之輸送速度Vs與拍攝間隔Ts的關係設定為始終包含從輸送路121通過的全部輸送物CA。另外,透過以單位佔據範圍121U為基準來判斷該圖像所包含之輸送物CA的上述佔據範圍、即連續佔據範圍121CT,能夠可靠地提取與輸送物CA之重疊狀態或其概率相關的資訊。因此,即使進行輸送物的高速輸送或高密度輸送,也能夠防止朝向輸送物CA的供給目的地之供給不當,而能夠高效地進行供給。另外,由於只要檢測輸送物CA在輸送路121上的連續佔據範圍,並將其與單位佔據範圍進行比較即可,因此,能夠高速且高精度地進行用於判斷所述輸送物CA之重疊狀態或其概率的圖像測量處理。In the present embodiment described above, in addition to the various effects described above, the camera device 130CM continuously captures images at a predetermined capturing interval, and performs image measurement processing on the image data in the measurement area ME, so that any In the captured image, the conveyed objects CA arranged in the measurement area ME are detected and judged, so that it is not necessary to generate a trigger signal for detecting the position of each conveyed object as in the prior art, wherein the conveying direction F of the above-mentioned measurement area ME is The upper range LD is set in advance so as to always include all the conveyed objects CA passing through the conveyance path 121 based on the relationship between the conveyance speed Vs of the conveyed objects and the imaging interval Ts. In addition, by judging the occupancy range of the conveyance CA included in the image, that is, the continuous occupancy range 121CT based on the unit occupancy range 121U, it is possible to reliably extract information on the overlapping state of the conveyance object CA or its probability. Therefore, even if high-speed conveyance or high-density conveyance of the conveyed object is performed, inappropriate supply to the supply destination of the conveyed object CA can be prevented, and the supply can be efficiently performed. In addition, since it is only necessary to detect the continuous occupation range of the conveyed objects CA on the conveyance path 121 and compare it with the unit occupation range, the determination of the overlapping state of the conveyed objects CA can be performed at high speed and with high accuracy. or its probabilistic image measurement process.

在本實施方式中,在構成輸送路121的輸送面121b上設置有圖6所示之透光區域121c。該透光區域121c由貫穿輸送面121b並在背面側開口的透孔或間隙G構成。背面側照明裝置140BL朝向該透孔或間隙G的背面側。透孔或間隙以及背面側照明裝置140BL構成上述背面側照明單元。此外,作為背面側照明單元,只要存在穿過透光區域121c並朝向拍攝單元的透射光即可,即使不是圖示例那樣的專用的照明裝置,只要透過室內照明等確保了直接或間接地照明的環境照明即可。In this embodiment, the light-transmitting area 121c shown in FIG. 6 is provided in the conveyance surface 121b which comprises the conveyance path 121. As shown in FIG. The light-transmitting region 121c is constituted by a through hole or a gap G which penetrates through the conveyance surface 121b and is opened on the back side. The back side lighting device 140BL faces the back side of the through hole or the gap G. The through holes or gaps and the backside lighting device 140BL constitute the above-described backside lighting unit. In addition, as the rear side lighting unit, it is only necessary that there is transmitted light that passes through the light-transmitting area 121c and is directed toward the imaging unit. Even if it is not a dedicated lighting device as in the illustrated example, direct or indirect lighting is ensured through indoor lighting or the like. of ambient lighting.

在圖示例中,背面側照明單元由上述透孔或間隙G構成,但也可以沿輸送面121b配置具有透光性的材料,例如玻璃、石英、藍寶石、丙烯酸樹脂等,由此在與輸送面121b相同的平面上形成背面側照明單元。這樣,在輸送面121a上不會由透孔121d形成臺階部分,因而不會妨礙輸送物CA的輸送。另外,如圖6中(a)和(b)所示,上述噴氣口OP、SP在開口部之輸送方向F的前方側的緣部設置有倒角狀或倒圓狀的變形角部OPa、SPa,因此,能夠防止輸送物CA卡在噴氣口OP、SP之開口邊緣而滯留或者使姿勢紊亂。In the illustrated example, the rear side lighting unit is constituted by the above-mentioned through holes or gaps G, but a light-transmitting material such as glass, quartz, sapphire, acrylic resin, etc. may be arranged along the conveying surface 121b, so that the conveying surface 121b can be arranged in a The backside lighting unit is formed on the same plane as the surface 121b. In this way, a step portion is not formed by the through-hole 121d on the conveyance surface 121a, so that the conveyance of the conveyed object CA is not hindered. In addition, as shown in FIG. 6( a ) and ( b ), the above-mentioned air jet ports OP and SP are provided with chamfered or rounded deformed corner portions OPa, SPa, therefore, it is possible to prevent the conveyed object CA from being stuck on the opening edges of the air ejection ports OP and SP and staying or having a disordered posture.

雖然上述背面側照明裝置140BL之透射光從透光區域121c朝向攝像機裝置130CM(CM1、CM2)射出,但由於透光區域121c的範圍被限定,因此,當透過攝像機裝置130CM拍攝輸送路121上的輸送物CA時,透過攝像機裝置130CM背後的環境照明(太陽光、工廠的室內照明光等)而使輸送面121a、121b和輸送物CA表面的形態出現在拍攝到的圖像中。該情況下,也可以設置從攝像機裝置130CM的背後對輸送路121及輸送物CA進行照明的正面側照明裝置。在如上所述透過環境照明能夠得到充分的照明效果之情況下,也可以不特別設置正面側照明裝置。該正面側照明裝置也可以構成為從各種方向進行照明。Although the transmitted light of the back side illumination device 140BL is emitted from the light-transmitting area 121c toward the camera device 130CM (CM1, CM2), the range of the light-transmitting area 121c is limited. When conveying the object CA, ambient lighting (sunlight, indoor lighting in a factory, etc.) behind the camera device 130CM causes the conveying surfaces 121a and 121b and the surface morphology of the conveying object CA to appear in the captured image. In this case, a front side lighting device which illuminates the conveyance path 121 and the conveyed object CA from the back of the camera device 130CM may be provided. In the case where a sufficient lighting effect can be obtained through ambient lighting as described above, the front side lighting device may not be particularly provided. The front side lighting device may be configured to illuminate from various directions.

此外,本發明之輸送控制系統及輸送裝置並不僅限定於上述圖示例,當然可以在不脫離本發明之主旨的範圍內增加各種變更。例如,在上述實施方式中,透過利用背面側照明(透射光)獲得的透光區域121c的圖像部分之處理檢測輸送物CA的佔據範圍,但也可以透過利用通常的正面側照明(反射光)獲得的圖像之處理來檢測輸送物的佔據範圍。In addition, the conveyance control system and conveyance apparatus of this invention are not limited only to the above-mentioned example of illustration, Of course, various changes can be added in the range which does not deviate from the meaning of this invention. For example, in the above-described embodiment, the occupied area of the conveyed object CA is detected through the processing of the image portion of the light-transmitting area 121c obtained by backside illumination (transmitted light), but the occupied area of the conveyed object CA may be detected by normal frontside illumination (reflected light). ) to detect the occupied area of the conveyed object by processing the image obtained.

另外,在上述實施方式中,將連續佔據範圍121CT之輸送方向F上的長度與單位佔據範圍121U之輸送方向F上的長度相比較而進行不當判斷,但是,在本發明中,也可以將連續佔據範圍121CT之寬度與單位佔據範圍121U之寬度進行比較,或者,也可以將連續佔據範圍121CT之面積與單位佔據範圍121U之面積進行比較。In addition, in the above-mentioned embodiment, the length in the conveyance direction F of the continuous occupancy area 121CT is compared with the length in the conveyance direction F of the unit occupancy area 121U to determine inappropriateness. However, in the present invention, the continuous The width of the occupation area 121CT is compared with the width of the unit occupation area 121U, or the area of the continuous occupation area 121CT may be compared with the area of the unit occupation area 121U.

進而,在上述實施方式中,作為檢查處理單元DTU之基本構成,與輸送物CA之到來時刻無關地以既定的時間間隔Ts進行拍攝,但也可以透過基於檢測輸送物CA的到來的信號之觸發信號使攝像機裝置130CM(CM1、CM2)工作而拍攝圖像。Furthermore, in the above-described embodiment, as the basic configuration of the inspection processing unit DTU, imaging is performed at a predetermined time interval Ts regardless of the arrival time of the conveyed object CA, but a trigger based on a signal that detects the arrival of the conveyed object CA may be used. The signal causes the camera device 130CM ( CM1 , CM2 ) to operate to capture an image.

此外,在上述實施方式中,在以單位佔據範圍121U為基準判斷連續佔據範圍121CT之大小時,將輸送方向F上的長度Lct與同為輸送方向F上的長度L、Ls進行比較。但是,輸送物CA之重疊狀態、緊貼狀態不僅是佔據範圍的輸送方向F的長度,而且在寬度方向上也有可能產生,因此,也可以將各範圍的寬度作為比較對象,也可以將長度和寬度兩者、或者各範圍的面積本身作為比較對象。In addition, in the above-described embodiment, when determining the size of the continuous occupancy range 121CT with the unit occupancy range 121U as a reference, the length Lct in the conveyance direction F is compared with the lengths L and Ls in the same conveyance direction F. However, the overlapping state and the close contact state of the conveyed objects CA may occur not only in the length of the conveying direction F of the occupied range, but also in the width direction. Therefore, the width of each range may be compared as the object of comparison, and the length and the Both the widths, or the area itself of each range, are compared.

10:輸送裝置 11:送料器 110:輸送體 111:輸送路 12:直線送料器 120:輸送體 121:輸送路 121a、121b:輸送面 121c:透光區域 121e:(輸送路的)末端部 121g~121j:透光區域部 122:回收路 122a:接收面部 122b:周緣部 122c:合流部 121CT:連續佔據範圍 121U:單位佔據範圍 L:輸送物(單位佔據範圍)的長度 Ls:檢測區域之輸送方向上的長度 Lct:連續佔據範圍之輸送方向上的長度 W:輸送物的寬度 130CM(CM1、CM2):攝像機裝置 140BL:背面側照明裝置 OP:噴氣口(重疊解除用) SP:噴氣口(供給停止用) CA、CA1~CA3:輸送物 CL11、CL12:控制器 DTU:檢查處理單元 DP1、DP2:顯示裝置 GP1、GP2:圖像處理裝置 GM1、GM2:圖像處理記憶體 GPX:拍攝圖像 GPY:圖像區 MPU:運算處理裝置 MM:主存儲裝置 ME:測量區 SP1、SP2:操作輸入裝置 RAM:運算處理用記憶體 20:(供給目的地的)檢查裝置 20a:支撐部 20a1:上板 20a2:窗部 20a3:下板 21:分度工作臺 21a:接收部 21d:收納部 21f:透光區域部 10: Conveying device 11: Feeder 110: Conveyor 111: Conveyor Road 12: Linear feeder 120: Conveyor 121: Conveyor Road 121a, 121b: conveying surface 121c: Translucent area 121e: End (of conveying path) 121g~121j: Translucent area 122: Recycling Road 122a: Receive face 122b: peripheral part 122c: Confluence Department 121CT: Continuous occupation range 121U: Unit occupied range L: the length of the conveyed object (unit occupied range) Ls: Length in the conveying direction of the detection area Lct: The length in the conveying direction of the continuous occupied area W: the width of the conveyed object 130CM (CM1, CM2): camera device 140BL: Back Side Lighting Unit OP: Air port (for overlapping release) SP: Air port (for supply stop) CA, CA1~CA3: conveyed object CL11, CL12: Controller DTU: Check Processing Unit DP1, DP2: Display device GP1, GP2: Image processing device GM1, GM2: Image processing memory GPX: Capture images GPY: Image area MPU: arithmetic processing unit MM: main storage device ME: Measurement area SP1, SP2: Operation input device RAM: memory for arithmetic processing 20: Inspection device (supplied to destination) 20a: Support part 20a1: Upper board 20a2: Window 20a3: Lower Board 21: Indexing table 21a: Receiving Department 21d: Storage Department 21f: Translucent area

圖1係具備本發明所涉及之輸送控制系統的輸送裝置(振動式輸送裝置)的實施方式之俯視圖。 圖2係本實施方式之主視圖。 圖3係本實施方式之立體圖。 圖4中(a)係顯示本實施方式之輸送路的末端部及其周圍附近之放大立體圖,(b)係將輸送路之末端部進一步放大進行圖示之放大立體圖。 圖5中(a)係本實施方式之輸送路的末端部之側視圖,(b)係將該側視圖(a)內的區域B放大進行圖示之放大側視圖。 圖6中(a)係顯示本實施方式之輸送路的末端部以及供給目的地之檢查裝置的分度工作臺之接收部的結構之俯視圖,(b)係顯示輸送路之末端部以及供給目的地之檢查裝置的分度工作臺之接收部的結構之縱向剖視圖。 圖7中(a)係顯示本實施方式之輸送路的末端部以及供給目的地之檢查裝置的分度工作臺之接收部中與單獨的輸送物對應時之第一實施例的狀態之說明圖,(b)係顯示與重疊狀態的輸送物對應時之第一實施例的狀態之說明圖。 圖8中(a)係顯示本實施方式之輸送路的末端部以及供給目的地之檢查裝置的分度工作臺之接收部中與單獨的輸送物對應時之第二實施例的狀態之說明圖,(b)係顯示與重疊狀態的輸送物對應時之第二實施例的狀態之說明圖。 圖9中(a)~(e)係顯示本實施方式之輸送路的末端部以及供給目的地之檢查裝置的分度工作臺之接收部中的重疊輸送物之輸送狀態和處理方式之說明圖。 圖10係顯示本實施方式之整體構成之概略構成框圖。 圖11係顯示本實施方式之動作程式整體的概略控制步驟之概略流程圖。 FIG. 1 is a plan view of an embodiment of a conveying device (vibration-type conveying device) provided with a conveying control system according to the present invention. FIG. 2 is a front view of this embodiment. FIG. 3 is a perspective view of this embodiment. FIG. 4( a ) is an enlarged perspective view showing the distal end portion of the conveying path and its vicinity according to the present embodiment, and (b) is an enlarged perspective view showing the distal end portion of the conveying path further enlarged and illustrated. (a) is a side view of the terminal part of the conveyance path of this embodiment, (b) is the enlarged side view which enlarged and illustrated the area B in this side view (a). Fig. 6(a) is a plan view showing the structure of the end portion of the conveying path and the receiving portion of the indexing table of the inspection device of the supply destination according to this embodiment, and (b) is the end portion of the conveying path and the supply destination. Longitudinal sectional view of the structure of the receiving part of the indexing table of the ground inspection device. (a) of FIG. 7 is an explanatory diagram showing the state of the first example when the end portion of the conveying path and the receiving portion of the indexing table of the inspection device of the supply destination of the present embodiment correspond to individual conveyed objects , (b) are explanatory diagrams showing the state of the first embodiment when it corresponds to the conveyed objects in the overlapping state. FIG. 8( a ) is an explanatory diagram showing the state of the second example when the end portion of the conveying path and the receiving portion of the indexing table of the inspection device of the supply destination of the present embodiment correspond to individual conveyed objects , (b) are explanatory diagrams showing the state of the second embodiment when it corresponds to the conveyed objects in the overlapping state. (a) to (e) of FIG. 9 are explanatory diagrams showing the conveyance state and the processing method of the superimposed conveyed objects in the receiving part of the index table of the inspection apparatus of the supply destination and the end part of the conveying path according to the present embodiment. . FIG. 10 is a schematic configuration block diagram showing the overall configuration of the present embodiment. FIG. 11 is a schematic flowchart showing a schematic control procedure of the entire operation program of the present embodiment.

20a:支撐部 20a: Support part

20a1:上板 20a1: Upper board

20a2:窗部 20a2: Window

20a3:下板 20a3: Lower Board

21:分度工作臺 21: Indexing table

21a:接收部 21a: Receiving Department

21d:收納部 21d: Storage Department

21f:透光區域部 21f: Translucent area

21fy:與透光區域部21f對應的圖像部分 21fy: Image portion corresponding to the light-transmitting area portion 21f

121a、121b:輸送面 121a, 121b: conveying surface

121c:透光區域 121c: Translucent area

121g、121h、121i:透光區域部 121g, 121h, 121i: light transmission area

121gv、121gy、121gz:與透光區域部121g對應的圖像部分 121gv, 121gy, 121gz: Image portion corresponding to the light-transmitting area portion 121g

121hy、121y:與透光區域部121h、121i對應的圖像部分 121hy, 121y: Image portions corresponding to the light-transmitting regions 121h, 121i

Bla:照明光 Bla: illuminating light

CA0、CA1、CA2:輸送物 CA0, CA1, CA2: conveyed material

G:間隙 G: Gap

LD:測量區ME之輸送方向F上的範圍 LD: the range in the conveying direction F of the measuring area ME

Ls:檢測區域 Ls: detection area

ME:測量區 ME: Measurement area

OP:噴氣口(重疊解除用) OP: Air port (for overlapping release)

OPa:噴氣口(重疊解除用)OP之變形角部 OPa: Deformation corner of air port (for overlapping release) OP

SP:噴氣口(供給停止用) SP: Air port (for supply stop)

SPa:噴氣口(供給停止用)SP之變形角部 SPa: Deformation corner of air outlet (for supply stop) SP

Claims (17)

一種輸送控制系統,其特徵在於,具備: 圖像獲取單元(MPU、DTU、RAM),透過拍攝單元(130CM)的拍攝反復獲取輸送輸送物(CA)之輸送路(121)上的測量區(ME)之圖像; 輸送物佔據範圍辨別單元(MPU、RAM),檢測所述測量區(ME)內的連續佔據範圍(121CT),並以相當於一個所述輸送物(CA)之單位佔據範圍(121U)為基準判斷所述連續佔據範圍(121CT)之大小,所述連續佔據範圍(121CT)係指所述輸送路(121)上的所述輸送物(CA)之佔據區域連成一體的範圍、或者該佔據區域以小於規定值之間隔連續的範圍;以及 輸送物控制單元(OP),當所述連續佔據範圍(121CT)滿足以所述單位佔據範圍(121U)為基準之不當判斷的條件時,所述輸送物控制單元(OP)對配置於所述連續佔據範圍(121CT)內的至少一個所述輸送物(CA)之輸送狀態進行控制。 A conveying control system, characterized in that it has: The image acquisition unit (MPU, DTU, RAM) repeatedly acquires the image of the measurement area (ME) on the conveying path (121) of the conveying object (CA) through the photographing of the photographing unit (130CM); The conveyed object occupation range identification unit (MPU, RAM) detects the continuous occupation range (121CT) in the measurement area (ME), and uses the unit occupation range (121U) equivalent to one conveyed object (CA) as a reference Judging the size of the continuous occupation range (121CT), the continuous occupation range (121CT) refers to the range in which the occupation areas of the conveyed objects (CA) on the conveying path (121) are connected together, or the occupation A range in which areas are continuous at intervals less than a specified value; and The conveyed object control unit (OP), when the continuous occupation range (121CT) satisfies the condition of improper judgment based on the unit occupation range (121U), the conveyed object control unit (OP) is arranged on the The conveyance state of at least one of the conveyed objects (CA) within the continuous occupation range (121CT) is controlled. 如請求項1所述之輸送控制系統,其中, 所述輸送物佔據範圍辨別單元(MPU、RAM)對於從兩個以上的所述輸送物(CA)在所述輸送路(121)上相比其他方位更容易重疊的特定方向觀察時之佔據範圍進行判斷。 The conveyance control system of claim 1, wherein, The occupancy range of the conveyed object occupied range discrimination unit (MPU, RAM) when viewed from a specific direction in which two or more of the conveyed objects (CA) are more likely to overlap on the conveying path (121) than other orientations make a judgment. 如請求項2所述之輸送控制系統,其中, 所述圖像獲取單元(MPU、DTU、RAM)之拍攝方向為所述特定方向。 The conveyance control system of claim 2, wherein, The shooting direction of the image acquisition unit (MPU, DTU, RAM) is the specific direction. 如請求項1至3中任一項所述之輸送控制系統,其中, 所述輸送物控制單元(OP)對於相比假定所述單位佔據範圍(121U)處於所述連續佔據範圍(121CT)內位於輸送方向前方的部分時之該單位佔據範圍(121U)位於輸送方向後方的部分施加排除力。 The conveyance control system of any one of claims 1 to 3, wherein, The conveyed object control unit (OP) is located in the rear of the conveying direction for the unit occupation range ( 121U ) compared to when the unit occupation range ( 121U) is assumed to be in the portion of the continuous occupation range ( 121CT ) which is located in front of the conveying direction part of the force applied to the exclusion. 如請求項1至3中任一項所述之輸送控制系統,其中, 所述測量區(ME)設定於所述輸送路(121)的末端部(121e)。 The conveyance control system of any one of claims 1 to 3, wherein, The measurement area (ME) is set at the end portion (121e) of the conveyance path (121). 如請求項5所述之輸送控制系統,其中, 所述圖像獲取單元(MPU、DTU、RAM)還具備輸送物接收可否檢測單元(MPU、RAM),所述輸送物接收可否檢測單元(MPU、RAM)獲取利用所述拍攝單元(130CM)拍攝包含所述測量區(ME)和從所述末端部(121e)供給所述輸送物(CA)的供給目的地(20)的接收部(21a)之範圍而得到的圖像,並對所述圖像進行處理,從而檢測所述接收部(21a)可否接收所述輸送物(CA)。 The conveyance control system of claim 5, wherein, The image acquisition unit (MPU, DTU, RAM) also has a conveyed object acceptance detection unit (MPU, RAM), and the conveyed object acceptance detection unit (MPU, RAM) acquires the image captured by the shooting unit (130CM). An image obtained including the area of the measurement area (ME) and the receiving portion (21a) of the supply destination (20) of the conveyed object (CA) from the distal end portion (121e), and the The image is processed to detect whether the receiving unit (21a) can receive the conveyed object (CA). 如請求項1至3中任一項所述之輸送控制系統,其中, 所述輸送物佔據範圍辨別單元(MPU、RAM)在所述測量區(ME)內具備檢測區域(Ls),所述檢測區域(Ls)沿輸送方向(F)固定,並被設定為滿足不當判斷之條件的所述連續佔據範圍(121CT)一定佔據該檢測區域(Ls)。 The conveyance control system of any one of claims 1 to 3, wherein, The conveyed object occupied area discrimination unit (MPU, RAM) has a detection area (Ls) in the measurement area (ME), and the detection area (Ls) is fixed along the conveyance direction (F) and is set to satisfy the improper The continuous occupancy range (121CT) of the judged condition must occupy the detection area (Ls). 如請求項1至3中任一項所述之輸送控制系統,其中, 所述圖像獲取單元(MPU、DTU、RAM)透過所述拍攝單元(130CM)以既定的拍攝間隔(Ts)連續進行拍攝,並且, 所述測量區(ME)具有預先根據所述輸送物(CA)之輸送速度(Vs)與拍攝間隔(Ts)的關係設定為始終包含從所述輸送路(121)通過的所有的所述輸送物(CA)之範圍。 The conveyance control system of any one of claims 1 to 3, wherein, The image acquisition unit (MPU, DTU, RAM) continuously shoots at a predetermined shooting interval (Ts) through the shooting unit (130CM), and, The measurement area (ME) is preliminarily set according to the relationship between the conveyance speed (Vs) of the conveyed object (CA) and the shooting interval (Ts) so as to always include all the conveyances passing through the conveyance path (121). Scope of Matter (CA). 如請求項8所述之輸送控制系統,其中, 滿足不當判斷之條件的所述連續佔據範圍(121CT)一定佔據且沿所述輸送方向(F)固定之檢測區域(Ls)設置於所述測量區(ME)內; 根據所述輸送速度(Vs)將所述拍攝間隔(Ts)設定為所有的滿足所述不當判斷之條件的所述連續佔據範圍(121CT)在佔據所述檢測區域(Ls)時一定會被拍攝。 The conveyance control system of claim 8, wherein, The continuous occupied range (121CT) that satisfies the condition of improper judgment must be occupied and a fixed detection area (Ls) along the conveying direction (F) is set in the measurement area (ME); The shooting interval (Ts) is set according to the conveying speed (Vs) so that all the continuous occupied ranges (121CT) that satisfy the condition of improper judgment will be captured when occupying the detection area (Ls). . 如請求項1至3中任一項所述之輸送控制系統,其中,還具備: 透光區域(121c),其在所述測量區(ME)內形成於所述輸送路(121)之輸送面(121a、121b)上;和 背面側照明單元(140BL),其透過所述透光區域(121c)從所述輸送面(121a、121b)之背面側向所述拍攝單元(130CM)側照射光; 所述輸送物佔據範圍辨別單元(MPU、RAM)相對於所述測量區(ME)內的圖像數據,使用表示所述透光區域(121c)之被所述輸送物(CA)遮住的遮光部分或非遮光部分之範圍的資訊來檢測所述測量區(ME)內的所述連續佔據範圍(121CT)之大小。 The conveying control system according to any one of claims 1 to 3, further comprising: a light-transmitting area (121c) formed on the conveying surface (121a, 121b) of the conveying path (121) within the measuring area (ME); and a back side lighting unit (140BL), which irradiates light from the back side of the conveying surfaces (121a, 121b) to the photographing unit (130CM) side through the light-transmitting area (121c); The conveyed object occupied area discrimination unit (MPU, RAM) uses the image data in the measurement area (ME) that represents the light-transmitting area (121c) covered by the conveyed object (CA). The size of the continuous occupied area (121CT) in the measurement area (ME) is detected by the information of the range of the shaded portion or the non-shaded portion. 如請求項10所述之輸送控制系統,其中, 所述透光區域(121c)構成為在輸送方向(F)上比所述輸送物(CA)之長度長的形狀的狹縫狀。 The conveyance control system of claim 10, wherein, The light-transmitting area ( 121 c ) is formed in a slit shape having a shape longer than the length of the conveyed object (CA) in the conveying direction (F). 如請求項10所述之輸送控制系統,其中, 所述透光區域(121c)由排列在所述測量區(ME)內的多個透光區域部(121g~121i)之組構成。 The conveyance control system of claim 10, wherein, The light-transmitting area ( 121 c ) is composed of a group of a plurality of light-transmitting area portions ( 121 g to 121 i ) arranged in the measurement area (ME). 如請求項12所述之輸送控制系統,其中, 所述透光區域(121c)之多個所述透光區域部(121g~121i)包括:形成為包含在所述單位佔據範圍之輸送方向的長度範圍內之第一透光區域部(121h)及第二透光區域部(121i)、以及具有在所述單位佔據範圍(121U)將所述第一透光區域部(121h)及所述第二透光區域部(121i)遮住時未被遮住的部分之第三透光區域部(121g)。 The conveyance control system of claim 12, wherein, The plurality of light-transmitting region portions (121g to 121i) of the light-transmitting region (121c) include: a first light-transmitting region portion (121h) formed so as to be included in the length range of the conveying direction of the unit occupation range and the second light-transmitting area portion (121i), and the first light-transmitting area portion (121h) and the second light-transmitting area portion (121i) when the unit occupied area (121U) is blocked. The third light-transmitting area (121g) of the shielded part. 如請求項1至3中任一項所述之輸送控制系統,其中, 所述輸送路(121)透過以在沿著所述輸送物(CA)之輸送方向(F)的方向上往復之方式進行振動,從而輸送所述輸送物(CA); 所述拍攝單元(130CM)是靜止的; 對拍攝圖像(GPX)內的所述測量區(ME)之位置進行校正,以消除拍攝時之所述輸送路(121)的振動所引起之所述拍攝圖像(GPX)內相對於所述輸送路(121)之位置變動。 The conveyance control system of any one of claims 1 to 3, wherein, The conveying path (121) conveys the conveying object (CA) by vibrating in a reciprocating manner along the conveying direction (F) of the conveying object (CA); The shooting unit (130CM) is stationary; Correcting the position of the measurement area (ME) in the captured image (GPX) to eliminate the relative position in the captured image (GPX) caused by the vibration of the conveying path (121) at the time of capturing. The position of the conveying path (121) is changed. 如請求項14所述之輸送控制系統,其中, 所述輸送物佔據範圍辨別單元(MPU、RAM)透過圖像測量處理檢測所述拍攝圖像(GPX)內拍攝到的所述輸送路(121)上的特定部位(121y)之位置,並根據該位置校正所述測量區(ME)之位置。 The conveyance control system of claim 14, wherein, The conveyed object occupied range identification unit (MPU, RAM) detects the position of a specific part (121y) on the conveying path (121) captured in the captured image (GPX) through image measurement processing, and determines the position according to the This position corrects the position of the measurement area (ME). 一種輸送裝置,其特徵在於,具備: 請求項1至3中任一項所述之輸送控制系統(CM1、CM2、DTU、DP1、DP2、SP1、SP2);以及 具備所述輸送路(121)的輸送機構(12、CL12)。 A conveying device, characterized in that it has: The delivery control system (CM1, CM2, DTU, DP1, DP2, SP1, SP2) of any one of claims 1 to 3; and A conveyance mechanism (12, CL12) provided with the conveyance path (121). 如請求項16所述之輸送裝置,其特徵在於, 所述輸送機構(12、CL12)具有使所述輸送路(121)振動的激振單元(125)和控制所述激振單元(125)之驅動方式的激振控制單元(CL12)。 The conveying device of claim 16, wherein: The conveyance mechanism (12, CL12) includes a vibration excitation unit (125) that vibrates the conveyance path (121), and a vibration excitation control unit (CL12) that controls a driving method of the vibration excitation unit (125).
TW110134862A 2020-10-01 2021-09-17 Conveying control system and conveying device Capable of avoiding poor conveyance and detection of overlapping of front and rear conveying objects TW202214512A (en)

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