TW202220909A - Paper spacer for glass plate, glass plate laminate body and glass plate bale body wherein the thickness of the paper spacer for the glass plate is 30 [mu]m or more and 150 [mu]m or less - Google Patents
Paper spacer for glass plate, glass plate laminate body and glass plate bale body wherein the thickness of the paper spacer for the glass plate is 30 [mu]m or more and 150 [mu]m or less Download PDFInfo
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- TW202220909A TW202220909A TW110143474A TW110143474A TW202220909A TW 202220909 A TW202220909 A TW 202220909A TW 110143474 A TW110143474 A TW 110143474A TW 110143474 A TW110143474 A TW 110143474A TW 202220909 A TW202220909 A TW 202220909A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D57/00—Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B40/00—Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
- C03B40/005—Fabrics, felts or loose covers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D61/00—External frames or supports adapted to be assembled around, or applied to, articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
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- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
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- Packaging Frangible Articles (AREA)
Abstract
Description
本發明係關於一種玻璃板用間隔紙、玻璃板積層體及玻璃板捆包體。The present invention relates to a spacer paper for glass plates, a glass plate laminate, and a glass plate package.
例如用於LCD(Liquid Crystal Display,液晶顯示器)或OLED(Organic Light-Emitting Diode,有機發光二極體)等平板顯示器之玻璃板由於會在玻璃板表面形成微細之電子構件等,故表面之微小損傷或污垢會成為斷線等不良情況之原因。因此,玻璃板之表面要求高清潔度。For example, the glass plate used for LCD (Liquid Crystal Display, liquid crystal display) or OLED (Organic Light-Emitting Diode, organic light-emitting diode) and other flat panel displays will form fine electronic components on the surface of the glass plate, so the surface is very small. Damage or dirt can cause problems such as disconnection. Therefore, the surface of the glass plate requires high cleanliness.
玻璃板為了提高運輸效率,係以重疊複數個玻璃板之狀態運輸。此時,於玻璃板與玻璃板之間介置玻璃板用間隔紙(以下亦稱作「間隔紙」),防止於運輸中在玻璃板表面產生損傷等。In order to improve the transportation efficiency, the glass plates are transported in the state of overlapping a plurality of glass plates. In this case, a spacer paper for a glass plate (hereinafter also referred to as "spacer paper") is interposed between the glass plate and the glass plate to prevent damage or the like on the surface of the glass plate during transportation.
然而,玻璃板由於係以其表面壓接於間隔紙之狀態積層,故有於玻璃板之表面附著由間隔紙產生之紙粉或異物等微粒,主要由間隔紙中之無機異物對玻璃板之表面造成損傷之虞。因此,需要一種不易在玻璃板之表面附著微粒且可抑制玻璃板上產生之損傷之玻璃板用間隔紙。However, since the glass plate is laminated in the state that its surface is pressed against the spacer paper, particles such as paper powder or foreign matter generated by the spacer paper adhere to the surface of the glass plate, mainly due to the inorganic foreign matter in the spacer paper to the glass plate. Risk of damage to the surface. Therefore, there is a need for a spacer paper for a glass plate, which is less likely to adhere fine particles to the surface of the glass plate, and which can suppress damage to the glass plate.
於專利文獻1中揭示有一種具有硬化處理部及非硬化處理部之玻璃板用間隔紙,欲藉由使硬化處理部之平滑度為20秒以上,而抑制微粒之產生。又,於專利文獻2中欲藉由使平滑度為70秒以上,而減少對玻璃板之損傷。 [先前技術文獻] [專利文獻] Patent Document 1 discloses a spacer paper for a glass plate having a hardened portion and a non-hardened portion, and is intended to suppress the generation of particles by setting the smoothness of the hardened portion to 20 seconds or more. Moreover, in patent document 2, it is intended to reduce the damage to a glass plate by making smoothness 70 second or more. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2016-34843號公報 [專利文獻2]日本專利特開2016-35125號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2016-34843 [Patent Document 2] Japanese Patent Laid-Open No. 2016-35125
[發明所欲解決之問題][Problems to be Solved by Invention]
然而,隨著近年來顯示器之高清化,於玻璃板之表面形成之佈線之寬度或間距較之先前微細化,對玻璃板之表面所要求之品質變高。因此,例如即便使用專利文獻1或2之玻璃板用間隔紙,亦會由於玻璃板上之微粒之附著或玻璃板表面產生之損傷,而出現玻璃板上之佈線斷線等問題,必須提高玻璃板用間隔紙之品質。 因此,除上述先前技術以外,亦提出有許多抑制玻璃板表面產生之損傷之玻璃板用間隔紙。作為其一例,可例舉於日本專利特開2016-006240號公報中所揭示之規定了特定莫氏硬度以上之礦物之含量之玻璃板用間隔紙。 然而,高清之顯示器所使用之玻璃板有即便使用僅存在特定莫氏硬度以下之異物之間隔紙亦造成問題之虞。發明者們進行銳意研究,結果發現即便於僅存在特定莫氏硬度以下之異物之情形時,由於該等異物之粒子強度較大,故亦可能會存在對玻璃板產生損傷之情況。 However, with the recent development of high-definition displays, the width or pitch of wirings formed on the surface of the glass plate has become finer than before, and the quality required for the surface of the glass plate has become higher. Therefore, for example, even if the spacer paper for a glass plate of Patent Document 1 or 2 is used, there are problems such as disconnection of wiring on the glass plate due to adhesion of particles on the glass plate or damage to the surface of the glass plate. The quality of spacer paper for boards. Therefore, in addition to the said prior art, the spacer paper for glass plates which suppresses the damage which generate|occur|produced on the surface of a glass plate has been proposed. As an example, the spacer paper for glass plates which is disclosed in Unexamined-Japanese-Patent No. 2016-006240 which regulates the content of the mineral of a specific Mohs hardness or more can be mentioned. However, the glass plate used in the high-definition display may cause problems even if the spacer paper containing only foreign matter below a specific Mohs hardness is used. As a result of intensive research, the inventors found that even in the case where there are only foreign objects with a specific Mohs hardness or less, because the particle strength of these foreign objects is relatively large, there may be cases in which damage to the glass plate may occur.
本發明之目的在於提供一種玻璃板用間隔紙,其能夠應對顯示器之高清化,減少微粒附著於玻璃板,且抑制玻璃板表面產生損傷。 [解決問題之技術手段] An object of the present invention is to provide a spacer paper for a glass plate, which can cope with high-definition displays, reduce particles from adhering to a glass plate, and suppress damage to the surface of the glass plate. [Technical means to solve problems]
(1)本發明之玻璃板用間隔紙之特徵在於:厚度為30 μm以上150 μm以下,上述玻璃板用間隔紙之至少一個主面之平滑度為20秒以上,於上述主面測定之壓縮彈性模數K為1.0 MPa以上8.5 MPa以下。 (2)如(1)之玻璃板用間隔紙,其中上述主面之算術平均高度Sa為2.5 μm以上。 (3)如(1)或(2)之玻璃板用間隔紙,其中上述主面之最大高度Sz為45 μm以上。 (4)如(1)至(3)中任一項之玻璃板用間隔紙,其中上述玻璃板用間隔紙之密度為0.4(g/cm 3)以上1.6(g/cm 3)以下,上述主面之平滑度為20秒以上400秒以下。 (5)如(1)至(4)中任一項之玻璃板用間隔紙,其中上述玻璃板用間隔紙之薄片電阻為5.0×10 10(Ω/□)以上5.0×10 13(Ω/□)以下。 (6)如(1)至(5)中任一項之玻璃板用間隔紙,其中上述壓縮彈性模數K(MPa)與上述玻璃板用間隔紙中所含之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量N(個/m 2)的乘積即硬質異物耐性值KN為35.0以下。 (7)如(1)至(6)中任一項之玻璃板用間隔紙,其中上述壓縮彈性模數K(MPa)與上述玻璃板用間隔紙中所含之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量N(個/m 2)的乘積即硬質異物耐性值KN為15.0以下。 (8)如(1)至(7)中任一項之玻璃板用間隔紙,其中上述主面係與玻璃板之電子線路形成面相接之面。 (9)一種玻璃板積層體,其係至少2片以上之玻璃板積層而成者,上述玻璃板積層體於玻璃板與玻璃板之間具有如(1)至(8)中任一項之玻璃板用間隔紙。 (10)一種玻璃板捆包體,其具有如(9)之玻璃板積層體、及載置上述玻璃板積層體之托板。 [發明之效果] (1) The spacer paper for glass plates of the present invention is characterized in that the thickness is not less than 30 μm and not more than 150 μm, the smoothness of at least one main surface of the spacer paper for glass plates is not less than 20 seconds, and the compression measured on the main surface is characterized by: The elastic modulus K is 1.0 MPa or more and 8.5 MPa or less. (2) The spacer paper for glass plates according to (1), wherein the arithmetic mean height Sa of the main surface is 2.5 μm or more. (3) The spacer paper for glass plates according to (1) or (2), wherein the maximum height Sz of the main surface is 45 μm or more. (4) The spacer paper for a glass plate according to any one of (1) to (3), wherein the density of the spacer paper for a glass plate is 0.4 (g/cm 3 ) or more and 1.6 (g/cm 3 ) or less, and the above The smoothness of the main surface is 20 seconds or more and 400 seconds or less. (5) The spacer paper for glass plates according to any one of (1) to (4), wherein the sheet resistance of the spacer paper for glass plates is 5.0×10 10 (Ω/□) or more and 5.0×10 13 (Ω/□) □) or below. (6) The spacer paper for glass plates according to any one of (1) to (5), wherein the compressive elastic modulus K (MPa) and the average diameter contained in the spacer paper for glass plates are 10 μm or more and 50 μm The product of the number N (pieces/m 2 ) of foreign matter having a particle strength C of 15 (MPa) or less, ie, a hard foreign matter resistance value KN, is 35.0 or less. (7) The spacer paper for glass plates according to any one of (1) to (6), wherein the compressive elastic modulus K (MPa) and the average diameter contained in the spacer paper for glass plates are 10 μm or more and 50 μm The product of the number N (pieces/m 2 ) of foreign matter having a particle strength C of 15 (MPa) or less, that is, a hard foreign matter resistance value KN is 15.0 or less. (8) The spacer paper for a glass plate according to any one of (1) to (7), wherein the main surface is a surface in contact with the electronic circuit forming surface of the glass plate. (9) A glass plate laminate comprising at least two or more glass plates laminated, wherein the glass plate laminate has any one of (1) to (8) between the glass plate and the glass plate. Spacer paper for glass plates. (10) A glass plate package comprising the glass plate laminate according to (9), and a pallet on which the glass plate laminate is placed. [Effect of invention]
根據本發明,可提供一種玻璃板用間隔紙,其能夠應對顯示器之高清化,抑制微粒附著於玻璃板或玻璃板表面產生損傷。ADVANTAGE OF THE INVENTION According to this invention, the spacer paper for glass plates can be provided which can cope with the high definition of a display, and can suppress that a fine particle adheres to a glass plate or a glass plate surface produces damage.
以下,對本發明之玻璃板用間隔紙之較佳實施方式加以說明。以下所示之實施方式係一例,本發明並不限定於該等實施方式解釋。再者,玻璃板亦表述為玻璃基板。Hereinafter, preferred embodiments of the spacer paper for a glass plate of the present invention will be described. The embodiments shown below are examples, and the present invention is not limited to these embodiments. In addition, the glass plate is also expressed as a glass substrate.
就運輸效率之觀點而言,玻璃板係以將至少2片以上之玻璃板積層且載置於托板上之狀態運輸。至少2片以上之玻璃板積層而成者稱作玻璃板積層體,玻璃板積層體載置於托板上而成者稱作玻璃板捆包體。From the viewpoint of transportation efficiency, a glass plate is transported in a state where at least two or more glass plates are stacked and placed on a pallet. The thing which laminated|stacked the glass plate of at least 2 or more sheets is called a glass plate laminated body, and the thing which mounted the glass plate laminated body on a pallet is called a glass plate package.
於玻璃板積層體中,若玻璃板彼此相接觸,則有於玻璃板之表面產生損傷之虞。已知於在玻璃板之電子線路形成面產生此類損傷之情形時,會引起斷線等問題。因此,藉由於玻璃板與玻璃板之間介置玻璃板用間隔紙,而防止於玻璃板之電子線路形成面產生損傷。In the glass plate laminate, when the glass plates come into contact with each other, there is a possibility that the surface of the glass plate is damaged. It is known that when such damage occurs on the electronic circuit forming surface of the glass plate, problems such as disconnection occur. Therefore, by interposing the spacer paper for a glass plate between the glass plates, the electronic circuit formation surface of the glass plate is prevented from being damaged.
然而,於玻璃板之保管中或運輸中,有附著由間隔紙產生之微粒,主要由間隔紙中之無機異物對玻璃板之表面造成損傷之虞。隨著近年來顯示器之高清化,於玻璃板之表面形成之佈線之寬度或間距較之先前微細化,對玻璃板之表面所要求之品質變高。因此,即便使用先前不成問題之玻璃板用間隔紙,亦會產生玻璃板上之佈線斷線等問題。However, during storage or transportation of the glass plate, particles generated from the spacer paper may adhere, and the surface of the glass plate may be damaged mainly by the inorganic foreign matter in the spacer paper. With the recent development of high-definition displays, the width or pitch of wirings formed on the surface of the glass plate has become finer than before, and the quality required for the surface of the glass plate has become higher. Therefore, even if the spacer paper for a glass plate, which has not been a problem in the past, is used, problems such as disconnection of the wiring on the glass plate occur.
本發明者們發現,藉由使間隔紙之平滑度為一定以上,即便係高清之顯示器,亦能夠抑制由微粒之附著所導致之不良情況。然而,即便於增大間隔紙之平滑度而減少微粒之附著量之情形時,亦有於玻璃板表面產生之損傷導致問題之情況。因此,需要抑制微粒之附著、且抑制玻璃板表面產生損傷。The inventors of the present invention have found that, by making the smoothness of the spacer paper more than a certain level, even if it is a high-definition display, it is possible to suppress the inconvenience caused by the adhesion of particles. However, even in the case of increasing the smoothness of the spacer paper and reducing the adhesion amount of particles, there are cases in which the damage to the surface of the glass plate causes a problem. Therefore, it is necessary to suppress the adhesion of fine particles and to suppress the occurrence of damage on the surface of the glass plate.
因此,本發明者們就成為斷線等不良情況之發生原因之損傷進行調查。結果發現,原因在於平均徑為10 μm以上且粒子強度C為15(MPa)以上之異物。其中,尤其是由平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物所產生之損傷於先前大多不成問題。然而,認為隨著顯示器之高清化,對玻璃基板之表面所要求之品質變高,結果由該等異物所產生之損傷亦成為問題。Therefore, the inventors of the present invention have investigated damages that cause problems such as disconnection. As a result, it was found that the cause was foreign matter having an average diameter of 10 μm or more and a particle strength C of 15 (MPa) or more. Among them, damage caused by foreign matter having an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more is not a problem in the past. However, it is thought that the quality required for the surface of a glass substrate becomes high with the high definition of a display, and as a result, the damage by these foreign substances becomes a problem.
再者,認為若為平均徑未達10 μm之異物,則由於易埋沒於玻璃板用間隔紙,故難以成為損傷玻璃板之原因。又,認為若為粒子強度C未達15(MPa)之異物,則即便上述異物壓入於玻璃板亦難以產生損傷。又,認為即便於產生損傷之情形時,由於其尺寸較小,故難以引起斷線不良等。因此,重要的是採用以減少間隔紙中所含之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之方式控制的間隔紙。In addition, it is considered that the foreign matter having an average diameter of less than 10 μm is likely to be buried in the spacer paper for a glass plate, and thus is unlikely to cause damage to the glass plate. Moreover, if it is a foreign material whose particle strength C is less than 15 (MPa), even if the said foreign material is pressed into a glass plate, it is thought that it is hard to generate|occur|produce damage. In addition, even when damage occurs, it is considered that it is difficult to cause a disconnection defect or the like because of its small size. Therefore, it is important to use a spacer paper controlled so as to reduce the foreign matter contained in the spacer paper with an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more.
間隔紙中之異物係作為雜質包含於成為間隔紙之原料之紙漿、或由間隔紙之製造裝置產生之灰塵、或於間隔紙之生產步驟中使用之水中,於無法藉由過濾器等去除之情形時混入間隔紙中。又,由於在生產玻璃板用間隔紙以外之間隔紙之步驟中作為添加物加入者殘留於配管中或通紙時接觸之輥表面等,於生產玻璃板用間隔紙時附著於間隔紙表面等原因,亦會混入異物,該混入之異物之中亦可能存在粒子強度C為15(MPa)以上之異物。因此,難以完全去除平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物。The foreign matter in the spacer paper is contained as impurities in the pulp that becomes the raw material of the spacer paper, or dust generated by the production equipment of the spacer paper, or in the water used in the production process of the spacer paper, and cannot be removed by a filter or the like. mixed into the spacer paper. In addition, in the process of producing the spacer paper for glass plates other than the spacer paper for glass plates, those added as additives remain in the piping or on the surface of the rollers that come into contact with the paper when passing through the paper, etc., and adhere to the surface of the spacer paper when producing the spacer paper for glass plates, etc. The reason is that foreign matter may also be mixed in, and there may also be foreign matter with particle strength C of 15 (MPa) or more in the mixed foreign matter. Therefore, it is difficult to completely remove foreign matter having an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more.
於是,發明者們著眼於間隔紙之緩衝性。間隔紙之緩衝性由間隔紙之厚度方向之壓縮彈性模數K(MPa)定義。壓縮彈性模數K(MPa)之值越小意味著緩衝性越高,值越大意味著緩衝性越低。發明者們進行銳意研究,結果發現緩衝性越高之間隔紙越能夠於在間隔紙中混入平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之情形時亦抑制損傷。Therefore, the inventors focused on the cushioning properties of the spacer paper. The cushioning property of the spacer paper is defined by the compressive elastic modulus K (MPa) in the thickness direction of the spacer paper. A smaller value of the compressive elastic modulus K (MPa) means higher cushioning properties, and a larger value means lower cushioning properties. As a result of intensive research, the inventors found that a spacer paper with a higher cushioning property can suppress the mixing of foreign matter with an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more into the spacer paper. damage.
認為其原因在於,於積層玻璃板時,間隔紙之緩衝性越高,則異物越易埋沒於間隔紙中,因此減少由平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物所引起之損傷。The reason for this is considered to be that, when the glass plate is laminated, the higher the cushioning property of the spacer paper, the easier it is for foreign matter to be buried in the spacer paper, so the reduction is reduced from an average diameter of 10 μm to 50 μm and a particle strength C of 15 (MPa) Damage caused by the above foreign objects.
(原料紙漿) 原料紙漿之種類無特別限定,可良好地使用具有作為間隔紙所要求之特性者。例如可例舉牛皮紙漿(KP)、亞硫酸紙漿(SP)、蘇打紙漿(AP)等化學紙漿;碎木紙漿(GP)、熱機械紙漿(TMP)、化學熱機械紙漿(CTMP)等機械紙漿;作為其中間之機械-化學紙漿之化學細磨紙漿(CGP)、半化學紙漿(SCP)等半化學紙漿;以洋麻、結香、楮樹、雁皮、麻等為原料之非木材纖維紙漿;合成紙漿、合成纖維、再生紙漿(DIP)等。紙漿可漂白亦可未漂白,例如可利用闊葉樹漂白牛皮紙漿(LBKP)、針葉樹漂白牛皮紙漿(NBKP)、闊葉樹未漂白牛皮紙漿(LUKP)、針葉樹未漂白牛皮紙漿(NUKP)。又,亦可含有奈米碳纖維(CNF)。該等原料紙漿可為再生紙漿、原生紙漿、再生紙漿與原生紙漿之混合物。為了尤其抑制微粒或異物對玻璃板之污染或損傷,尤佳為實施了漂白處理之LBKP或NBKP,又,進而較佳為藉由旋風除塵器或浮選機等進行了異物之去除之紙漿。紙漿中之異物係指紙漿中所含之纖維成分以外之部分。於紙漿中有混入例如SiC、ZrO 2、Al 2O 3、TiO 2、SiO 2、Fe、Fe 2O 3、Cr、Ni、CaF 2、MgO、CaCO 3、Al、Cu等化合物及該等之合金、芳香族聚醚酮(PEEK)、聚苯硫醚(PPS)、超高分子量聚乙烯(UPE)、環氧樹脂等樹脂等異物之情況。認為該等係於自樹木之採伐至紙漿碎片製造紙漿化之步驟之過程中,自礦物或裝置混入。 (Raw material pulp) The kind of the raw material pulp is not particularly limited, and one having properties required as spacer paper can be favorably used. For example, chemical pulps such as kraft pulp (KP), sulfite pulp (SP), and soda pulp (AP); mechanical pulps such as ground wood pulp (GP), thermomechanical pulp (TMP), and chemithermomechanical pulp (CTMP) may be mentioned. ; Semi-chemical pulps such as chemical finely ground pulp (CGP) and semi-chemical pulp (SCP) as the mechanical-chemical pulp in between; non-wood fiber pulps with kenaf, incense, mulberry, goose bark, hemp, etc. as raw materials; Synthetic pulp, synthetic fibers, recycled pulp (DIP), etc. Pulp can be bleached or unbleached, for example, bleached hardwood kraft pulp (LBKP), bleached softwood kraft pulp (NBKP), hardwood unbleached kraft pulp (LUKP), and softwood unbleached kraft pulp (NUKP) are available. Moreover, carbon nanofiber (CNF) may be contained. The raw pulp can be recycled pulp, virgin pulp, a mixture of recycled pulp and virgin pulp. In particular, in order to suppress contamination or damage to the glass plate by particles or foreign matter, bleached LBKP or NBKP is particularly preferred, and furthermore, pulp from which foreign matter has been removed by a cyclone, a flotation machine, or the like is preferred. The foreign matter in the pulp refers to the part other than the fiber component contained in the pulp. Compounds such as SiC, ZrO 2 , Al 2 O 3 , TiO 2 , SiO 2 , Fe, Fe 2 O 3 , Cr, Ni, CaF 2 , MgO, CaCO 3 , Al, Cu and the like are mixed into the pulp. In the case of foreign substances such as alloys, aromatic polyetherketone (PEEK), polyphenylene sulfide (PPS), ultra-high molecular weight polyethylene (UPE), and epoxy resins. These are believed to be incorporated from minerals or equipment during the steps from the harvesting of the trees to the pulping of pulp chips.
(玻璃板用間隔紙之製造方法) 使用圖2所示之表示玻璃板用間隔紙之製造方法之一個實施方式的概念圖說明玻璃板用間隔紙之製造方法。 (Manufacturing method of spacer paper for glass plate) The manufacturing method of the spacer paper for glass plates is demonstrated using the conceptual diagram which shows one Embodiment of the manufacturing method of the spacer paper for glass plates shown in FIG.
於玻璃板用間隔紙之製造裝置100中,玻璃板用間隔紙之原料漿料(藉由水稀釋紙漿而解離之漿料狀液體)打漿後,自流漿箱112向設置於線部114之下線116之上以片狀供給。供給至下線116之原料漿料繼而藉由被下線116與上線118夾入,而鋪成均勻厚度,且脫水,形成濕紙(紙)。In the
線部114之下線116及上線118係形成為環形帶狀之透過膜。具體而言,係藉由塑膠或金屬材料製成之網,或包含天然纖維或合成纖維之毛氈製之環形帶。
下線116及上線118藉由架設於複數個滾筒上,使馬達(圖示省略)之驅動力傳遞至複數個滾筒中之驅動滾筒,從而以特定之速度環繞移動。
The
於線部114形成之濕紙傳輸至具有加壓滾筒、環形帶狀之毛氈、及加壓滾筒對等之加壓部120,此處,進而進行脫水與加壓。The wet paper formed in the
通過加壓部120之濕紙傳輸至由複數個滾筒構成之乾燥部124,通過乾燥部124之時,例如於約120℃之環境下乾燥。The wet paper passing through the
由於通過乾燥部124時,若濕紙直接以高速傳輸則有紙中斷之虞,故以稱作帆布(canvas)之輔助構件與濕紙接觸之狀態傳輸。When passing through the
於乾燥部124乾燥之紙傳輸至軋光部126,藉由利用軋光輥進行夾持傳輸等,而向紙施加特定之線壓,藉此正反面平滑化。於軋光處理中可使用軟軋光、硬軋光、超級軋光、熱軋光等各種軋光,不僅限於線上,亦可離線使用。又,亦可採用多段壓軋。再者,根據需要,亦可於乾燥部124與軋光部126之間設置塗佈機部,於平滑化之紙之表面塗佈塗料等。The paper dried in the
於軋光部126實施了軋光處理之紙作為玻璃板用間隔紙捲取於卷盤128,製成捲筒狀(以下稱為大型捲筒130)。The paper calendered in the
製成大型捲筒130之玻璃板用間隔紙通常例如切斷成與製品相應之寬度並捲取而捲繞8000 m~10000 m左右之特定長度之長條玻璃板用間隔紙製成間隔紙捲筒42。The spacer paper for glass plates made into the
玻璃板用間隔紙自大型捲筒130送出,藉由切割機134以特定寬度切斷(於長度方向切斷),藉由捲繞機136捲取。自大型捲筒130送出之玻璃板用間隔紙於達到特定之長度之時點,藉由切割機134以特定長度切斷(於寬度方向切斷),製成以特定之寬度捲繞長條玻璃板用間隔紙而成之間隔紙捲筒42。The spacer paper for a glass plate is fed out from the
捲繞成間隔紙捲筒42之長條玻璃板用間隔紙切斷成與供積層之玻璃板相應之尺寸之切片狀(矩形狀),介置於供積層之玻璃板之間。The long glass plate wound into the
(間隔紙之厚度) 間隔紙之厚度可依據JIS P8118:2014規定之紙厚度測定進行測定。測定例如可使用自動升降式紙厚計(熊谷理機工業製造、TM-600)。 (thickness of spacer paper) The thickness of the spacer paper can be measured according to the paper thickness measurement specified in JIS P8118:2014. For the measurement, for example, an automatic lift-type paper thickness gauge (manufactured by Kumagai Riki Kogyo Co., Ltd., TM-600) can be used.
此處,若間隔紙過薄,則即便於間隔紙之緩衝性高之情形時,亦容易由於異物未埋沒於間隔紙中而產生損傷。又,由於間隔紙之強度變弱,故於間隔紙製造時易發生紙中斷等不良情況,生產效率降低。因此,本發明之玻璃板用間隔紙之厚度為30 μm以上,較佳為40 μm以上,更佳為50 μm以上,進而較佳為60 μm以上。又,若間隔紙過厚,則由於間隔紙之體積或重量增加,故能夠於托板上積層之玻璃板之片數變少。因此,本發明之玻璃板用間隔紙之厚度為150 μm以下,較佳140 μm以下,更佳為130 μm以下,進而較佳為120 μm以下。Here, if the spacer paper is too thin, even when the cushioning properties of the spacer paper are high, damage is likely to occur because foreign matter is not buried in the spacer paper. In addition, since the strength of the spacer paper is weakened, inconveniences such as paper breakage are likely to occur during the production of the spacer paper, and the production efficiency is lowered. Therefore, the thickness of the spacer paper for a glass plate of the present invention is 30 μm or more, preferably 40 μm or more, more preferably 50 μm or more, and still more preferably 60 μm or more. In addition, when the spacer paper is too thick, the volume and weight of the spacer paper increase, so that the number of glass plates that can be laminated on the pallet decreases. Therefore, the thickness of the spacer paper for glass plates of the present invention is 150 μm or less, preferably 140 μm or less, more preferably 130 μm or less, and still more preferably 120 μm or less.
(壓縮彈性模數) 本發明之玻璃板用間隔紙之壓縮彈性模數K(MPa)為1.0 MPa以上8.5 MPa以下。由於壓縮彈性模數K越小則間隔紙之緩衝性越高,故可抑制由平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物造成之損傷。此處,於玻璃板中尤其要求抑制微粒之附著及損傷的為電子線路形成面。因此,若間隔紙之與電子線路形成面接觸一側之主面中與玻璃板接觸之部分之壓縮彈性模數K(MPa)於上述範圍內,則能夠發揮本發明之效果。壓縮彈性模數K(MPa)更佳為8.0MPa以下,進而較佳為5.0 MPa以下,尤佳為3.0 MPa以下,最佳為2.0 MPa以下。間隔紙之壓縮彈性模數之下限為1.0 MPa以上。若間隔紙之壓縮彈性模數為上述下限以上,則可期待耐久性之提昇。再者,於本說明書中,玻璃板用間隔紙之壓縮彈性模數K(MPa)係藉由以下之方法測定。 (compression elastic modulus) The compressive elastic modulus K (MPa) of the spacer paper for a glass plate of the present invention is 1.0 MPa or more and 8.5 MPa or less. The smaller the compressive elastic modulus K, the higher the cushioning properties of the spacer paper, so that damage caused by foreign matter having an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more can be suppressed. Here, among glass plates, it is the electronic circuit formation surface that is particularly required to suppress adhesion and damage of fine particles. Therefore, the effect of the present invention can be exhibited when the compressive elastic modulus K (MPa) of the portion in contact with the glass plate in the main surface of the spacer paper on the side in contact with the electronic circuit forming surface is within the above range. The compressive elastic modulus K (MPa) is more preferably 8.0 MPa or less, still more preferably 5.0 MPa or less, still more preferably 3.0 MPa or less, and most preferably 2.0 MPa or less. The lower limit of the compressive elastic modulus of the spacer paper is 1.0 MPa or more. When the compressive elastic modulus of the spacer paper is equal to or more than the above lower limit, improvement in durability can be expected. In addition, in this specification, the compression elastic modulus K (MPa) of the spacer paper for glass plates is measured by the following method.
(壓縮彈性模數之測定方法) 間隔紙之壓縮彈性模數例如可使用定壓厚度測定器(TECLOCK製造、PG-02J)測定。將向間隔紙之大致中央部施加相當於壓P1(kPa)之負荷時之紙厚度設為T1(μm),將向間隔紙之大致中央部施加相當於壓P2(kPa)之負荷時之紙厚度設為T2,算出(應變量)=(T1-T2)/T1(無因次)。繼而求出(壓縮彈性模數)=(P2-P1)/(應變量×10 -3)(MPa)。再者,於本說明書中P1=100(kPa),P2=270(kPa)。 (Measuring method of compressive elastic modulus) The compressive elastic modulus of the spacer paper can be measured using, for example, a constant pressure thickness measuring device (manufactured by TECLOCK, PG-02J). The paper thickness when a load corresponding to the pressure P1 (kPa) is applied to the approximate center of the spacer paper is T1 (μm), and the paper thickness when a load corresponding to the pressure P2 (kPa) is applied to the approximate center of the spacer paper The thickness is set to T2, and (strain amount)=(T1-T2)/T1 (dimensionless) is calculated. Next, (compressive elastic modulus)=(P2−P1)/(strain amount×10 −3 )(MPa) was obtained. In addition, in this specification, P1=100 (kPa), P2=270 (kPa).
間隔紙之壓縮彈性模數K可主要藉由間隔紙之視密度與最表層之密度控制。視密度即為作為一個整體之紙之密度。通常,越增大基重則紙厚度越厚,但存在越減小間隔紙之基重另一方面加厚厚度而變成低密度,則壓縮彈性模數K越小,即緩衝性越高之傾向。作為於同一基重下加厚間隔紙之方法,可採用於原料中增加長纖維之比率多之針葉樹紙漿之含有率、調整打漿量提高原料紙漿之游離度、添加蓬鬆劑等方法。再者,為了使蓬鬆劑等藥劑不污染玻璃板,理想的是添加量較少。The compressive elastic modulus K of the spacer paper can be mainly controlled by the apparent density of the spacer paper and the density of the outermost layer. Apparent density is the density of the paper as a whole. Generally, as the basis weight increases, the thickness of the paper increases, but as the basis weight of the spacer paper decreases, the thickness of the spacer paper increases and the density becomes low, and the compressive elastic modulus K decreases, that is, the cushioning property tends to increase. As a method of thickening the spacer paper under the same basis weight, methods such as increasing the content of conifer pulp with a high proportion of long fibers in the raw material, adjusting the beating amount to increase the freeness of the raw pulp, and adding a bulking agent can be used. In addition, in order to prevent the chemical|medical agent, such as a bulking agent, from contaminating the glass plate, it is desirable to add a small amount.
關於最表層之密度,於軋光部中,可藉由利用軋光輥向紙施加之壓力(以下稱作「壓軋壓」)控制。即,於軋光部126中夾持傳輸時,越減小壓軋壓,則壓縮彈性模數越小,可得到緩衝性越高之間隔紙。但該操作有減少纖維間之密接之趨勢,有導致由間隔紙產生之微粒增大之虞。因此,較佳為降低間隔紙之視密度,另一方面使表面變硬,製成整體具有緩衝性之間隔紙。壓縮彈性模數K有時未必與視密度一致,其亦受到最表層之密度之影響,故可推測越產生間隔紙之紙層方向之密度差,則壓縮彈性模數K與視密度越產生背離。The density of the outermost layer can be controlled by the pressure applied to the paper by the calender roll (hereinafter referred to as "calendering pressure") in the calendering section. That is, when the
藉由於熱軋光處理中提高熱輥表面之溫度或壓軋壓、或增加接觸時間、增多壓軋次數等,可得到高平滑之紙。另一方面,壓軋壓或接觸時間、次數之增加會減少蓬鬆度。此處,藉由向熱輥施加高於紙匹溫度之溫度,紙匹之厚度方向之溫度梯度變大,促進紙層表面之塑性變形,由於紙層內部難以塑性變形,故而將熱輥設為高溫易於製作蓬鬆之具有緩衝性之間隔紙,適於本發明。根據同樣之原因,藉由於進行軋光處理前降低紙匹之溫度,可更加增大溫度梯度,更為適宜。作為冷卻方法可例舉使用空氣或水、冷卻輥之方法。再者,於將少量之水應用於紙匹,立即進行低溫乾式鼓風使之乾燥,藉由奪取蒸發熱而冷卻紙匹後進行軋光處理之情形時,由於可在引起水向紙層內部之毛細管滲透之前實施溫度梯度較大之軋光處理,故可抑制紙層內部之塑性變形而變蓬鬆,尤為適宜。藉由將利用水之時間設為極短時間,可不發生伴隨纖維間結合之破壞或纖維之變形的粗化地進行處理。High-smooth paper can be obtained by increasing the temperature of the hot roll surface or rolling, increasing the contact time, and increasing the number of rollings during the hot calendering process. On the other hand, the increase in rolling pressure or contact time and number of times will reduce the bulkiness. Here, by applying a temperature higher than the temperature of the paper to the heat roller, the temperature gradient in the thickness direction of the paper becomes larger, and the plastic deformation of the surface of the paper layer is promoted. Since the inside of the paper layer is difficult to plastically deform, the heat roller is set as High temperature is easy to produce fluffy spacer paper with cushioning properties, which is suitable for the present invention. For the same reason, by lowering the temperature of the paper before calendering, the temperature gradient can be further increased, which is more suitable. As a cooling method, the method of using air, water, and a cooling roll can be mentioned. Furthermore, when a small amount of water is applied to the paper, it is immediately dried by a low-temperature dry blast, and the paper is cooled by capturing the heat of evaporation and then calendered. The calendering treatment with a large temperature gradient is carried out before the capillary infiltration, so it can inhibit the plastic deformation inside the paper layer and become fluffy, which is particularly suitable. By making the time of using water extremely short, processing can be performed without occurrence of coarsening due to the destruction of the bond between fibers or the deformation of the fibers.
又,於熱軟軋光中,已知金屬製之熱輥側之紙與樹脂製之彈性輥側之紙於平滑度之上升程度上產生差異。此種處理由於尤其可提高一方之表面之平滑度,故適於獲得間隔紙表面高平滑且間隔紙整體低密度之間隔紙。於本發明之一形態中,適合獲得高平滑之紙之溫度為25℃~250℃。越為高溫越可獲得高平滑化效果,但若超過250℃則易發生紙燒傷或寬度方向之平滑化不均勻等問題,且會加速彈性輥之劣化。雖然即便未達100℃亦能夠平滑化,但由於利用上述溫度梯度之平滑化不充分,故尤其於獲得平滑度超過100秒之間隔紙之情形時期望為100℃以上。In addition, in hot soft calendering, it is known that there is a difference in the degree of increase in smoothness between the paper on the side of the heat roll made of metal and the paper on the side of the elastic roll made of resin. Since this kind of treatment can especially improve the smoothness of one surface, it is suitable for obtaining a spacer paper with a high smoothness of the surface of the spacer paper and a low density of the spacer paper as a whole. In one aspect of the present invention, the temperature suitable for obtaining high-smooth paper is 25°C to 250°C. The higher the temperature, the higher the smoothing effect can be obtained. However, if the temperature exceeds 250°C, problems such as paper burn and uneven smoothing in the width direction are likely to occur, and the deterioration of the elastic roller is accelerated. Although smoothing is possible even if it is less than 100°C, since the smoothing by the above-mentioned temperature gradient is not sufficient, it is desirable to be 100°C or more especially when obtaining a spacer paper with a smoothness exceeding 100 seconds.
又,於本發明之一形態中,適合獲得高平滑之紙之壓軋壓例如為5 kN/m~350 kN/m。壓軋壓未達5 kN/m則平滑化不充分,超過350 kN/m則易引起彈性輥之劣化。又,作為發揮同樣效果之方法,亦可合層具有複數種密度之紙而構成。 如此於軋光處理之種類、軋光處理中之溫度、及壓軋壓等方面下功夫,藉此可獲得表面具有高平滑度、且壓縮彈性模數小之間隔紙。 In addition, in one aspect of the present invention, the rolling pressure suitable for obtaining highly smooth paper is, for example, 5 kN/m to 350 kN/m. If the rolling pressure is less than 5 kN/m, the smoothing will be insufficient, and if it exceeds 350 kN/m, the elastic roll will be easily deteriorated. In addition, as a method of exhibiting the same effect, it may be constituted by laminating paper having a plurality of densities. In this way, the type of calendering treatment, the temperature in the calendering treatment, and the calendering pressure, etc., can be used to obtain a spacer paper with a high surface smoothness and a small compressive elastic modulus.
(平滑度) 本發明之玻璃板用間隔紙之至少一個主面之平滑度為20秒以上。間隔紙之平滑度表示高度由數μm~數mm構成之間隔紙表面之凹凸或其以下之纖維之凹凸,藉由使纖維彼此密接而成為高平滑。 (smoothness) The smoothness of at least one main surface of the spacer paper for a glass plate of the present invention is 20 seconds or more. The smoothness of the spacer paper means the unevenness of the surface of the spacer paper or the unevenness of the fibers below the height of several μm to several mm, and high smoothness is achieved by making the fibers close to each other.
即,可藉由以下方式實現:使用纖維長度短之紙漿而消除纖維間之空隙,或強化打漿而強化纖維之交聯,於乾燥步驟中減小乾燥轉筒之面粗糙度或提高清潔度,控制造紙速度與加濕、除濕環境而一面控制濕度一面造紙,及提高軋光處理之壓軋壓,等。由於平滑性越高意味著纖維彼此或纖維與異物越密接,故可抑制來自紙面之紙粉或異物等微粒之產生。 於藉由以高壓軋壓對間隔紙進行軋光處理而增大平滑度之情形時,間隔紙會壓扁,故存在壓縮彈性模數K變大之傾向。然而,於間隔紙之平滑度未達20秒之情形時,易產生微粒。因此,藉由不僅對壓軋壓,亦如上所述對軋光處理之種類、軋光處理中之溫度等方面下功夫,可使平滑度為20秒以上且壓縮彈性模數K為1.0 MPa以上8.5 MPa以下,可兼顧微粒之抑制與損傷之抑制。 That is, it can be achieved by the following methods: using pulp with short fiber length to eliminate the voids between fibers, or strengthening the beating to strengthen the cross-linking of fibers, reducing the surface roughness of the drying drum or improving the cleanliness in the drying step, Control the papermaking speed and humidification and dehumidification environment while controlling the humidity while making paper, and improve the calendering pressure, etc. Since the higher smoothness means that the fibers or the fibers and the foreign matter are in close contact with each other, the generation of fine particles such as paper dust and foreign matter from the paper surface can be suppressed. When the smoothness is increased by calendering the spacer paper by high-pressure calendering, the spacer paper is flattened, so that the compressive elastic modulus K tends to increase. However, when the smoothness of the spacer paper is less than 20 seconds, particles are easily generated. Therefore, the smoothness can be 20 seconds or more and the compressive elastic modulus K can be 1.0 MPa or more by making efforts not only in the rolling pressure, but also in the type of calendering treatment and the temperature during calendering treatment as described above. Below 8.5 MPa, both particle suppression and damage suppression can be achieved.
此處,於玻璃板中尤其要求抑制污染即要求抑制微粒附著的為電子線路形成面。因此,若間隔紙之與電子線路形成面接觸一側之主面中與玻璃板接觸之部分之平滑度為20秒以上,則能夠發揮本發明之效果。Here, among the glass plates, it is the electronic circuit formation surface that is particularly required to suppress contamination, that is, to suppress adhesion of fine particles. Therefore, the effect of this invention can be exhibited when the smoothness of the part which contacts the glass plate among the main surfaces of the spacer paper on the side in contact with the electronic circuit formation surface is 20 seconds or more.
然而,於平滑性過高之情形時,間隔紙之密接性變高,會由靜電引起向玻璃板或搬送輥之貼附。因此,例如於自玻璃板積層體卸除玻璃板或間隔紙(以下亦稱作「拆分」)時,易發生間隔紙貼附於玻璃板等不良情況。因此,間隔紙表面之平滑度較佳為400秒以下,更佳為100秒以下,進而較佳為70秒以下,尤佳為50秒以下。若間隔紙表面之平滑度為上述上限以下,則可減少拆分時間隔紙貼附於玻璃板等不良情況之發生。However, when the smoothness is too high, the adhesiveness of the spacer paper becomes high, and the adhesion to the glass plate or the conveying roller is caused by static electricity. Therefore, for example, when the glass plate or the spacer paper is removed from the glass plate laminate (hereinafter, also referred to as "separation"), problems such as the spacer paper sticking to the glass plate are likely to occur. Therefore, the smoothness of the spacer paper surface is preferably 400 seconds or less, more preferably 100 seconds or less, still more preferably 70 seconds or less, and particularly preferably 50 seconds or less. If the smoothness of the surface of the spacer paper is below the above upper limit, the occurrence of defects such as the spacer paper sticking to the glass plate during disassembly can be reduced.
於本說明書中,平滑度可藉由後述實施例中記載之測定方法測定。 再者,關於平滑度之測定部位,只要於間隔紙之可與玻璃板接觸之部位測定即可,無特別限定,例如可於間隔紙之大致中央部測定。 In this specification, smoothness can be measured by the measurement method described in the Example mentioned later. In addition, about the measurement site|part of smoothness, what is necessary is just to measure at the site|part which can contact the glass plate of the spacer paper, and it does not specifically limit, For example, it can measure at the approximate center part of the spacer paper.
(薄片電阻(Ω/□)) 本發明者們進行銳意研究,結果發現間隔紙與基板之貼附與間隔紙之帶電性存在關聯。間隔紙之帶電性可由間隔紙之薄片電阻(表面電阻率)表示。薄片電阻表示紙或膜等薄膜之每單位面積(1 cm 2)之電阻值。薄片電阻越大則導電性越低,越易帶電。薄片電阻主要受間隔紙之含水量影響,即便為同等含水量,導電特性亦視纖維之疏密或交絡方式、配向等纖維之狀態、或所含成分、間隔紙之厚度等而不同,藉由該等之組合可控制薄片電阻之值。含水量越多、纖維越密,則薄片電阻越小。又,為了減小薄片電阻,可於不降低間隔紙之品質之範圍內加入抗靜電劑。薄片電阻例如可使用Hiresta-UX MCP-HT800(Mitsubishi Chemical Analytech公司製造)進行測定。 (Sheet resistance (Ω/□)) The inventors of the present invention conducted intensive research, and as a result, found that there is a relationship between the adhesion of the spacer paper and the substrate and the chargeability of the spacer paper. The chargeability of the spacer paper can be represented by the sheet resistance (surface resistivity) of the spacer paper. Sheet resistance represents the resistance value per unit area (1 cm 2 ) of thin films such as paper or film. The higher the sheet resistance, the lower the conductivity and the easier it is to be charged. The sheet resistance is mainly affected by the moisture content of the spacer paper. Even if the moisture content is the same, the electrical conductivity is also different depending on the density or entanglement of the fibers, the state of the fibers such as orientation, or the components contained, and the thickness of the spacer paper. The combination of these can control the value of sheet resistance. The higher the water content and the denser the fibers, the lower the sheet resistance. In addition, in order to reduce sheet resistance, antistatic agents can be added within the range that does not reduce the quality of the spacer paper. Sheet resistance can be measured using, for example, Hiresta-UX MCP-HT800 (manufactured by Mitsubishi Chemical Analytech).
於本發明之玻璃板用間隔紙中,藉由使薄片電阻為5.0×10 13Ω/□以下,可減少上述間隔紙貼附於玻璃板等不良情況之發生。因此,間隔紙之薄片電阻較佳為5.0×10 13Ω/□以下,更佳為2.5×10 13Ω/□以下,進而較佳為1.0×10 13Ω/□以下。若間隔紙之薄片電阻為上述上限以下,則可減少拆分時間隔紙貼附於玻璃板等不良情況之發生。 In the spacer paper for a glass plate of the present invention, by setting the sheet resistance to be 5.0×10 13 Ω/□ or less, the occurrence of defects such as the above-mentioned spacer paper sticking to the glass plate can be reduced. Therefore, the sheet resistance of the spacer paper is preferably 5.0×10 13 Ω/□ or less, more preferably 2.5×10 13 Ω/□ or less, and still more preferably 1.0×10 13 Ω/□ or less. If the sheet resistance of the spacer paper is below the above upper limit, the occurrence of defects such as the spacer paper sticking to the glass plate during disassembly can be reduced.
於間隔紙之薄片電阻過低之情形時,於將間隔紙裝載至立式托板時,存在間隔紙與玻璃板未充分密接,發生間隔紙剝落等不良情況之情形。又,若欲降低間隔紙之薄片電阻而增加間隔紙之保水量,結果亦存在發生間隔紙與玻璃介隔水分極度貼附等不良情況之情形。因此,本發明之玻璃板用間隔紙之薄片電阻較佳為5.0×10 10Ω/□以上,更佳為7.5×10 10Ω/□以上,進而較佳為1.0×10 11Ω/□以上。若間隔紙之薄片電阻為上述下限以上,則可減少間隔紙剝落之問題或極度貼附等不良情況之發生。 When the sheet resistance of the spacer paper is too low, when the spacer paper is loaded on the vertical pallet, the spacer paper and the glass plate may not be sufficiently adhered, and the spacer paper may peel off. In addition, if the sheet resistance of the spacer paper is reduced and the water retention capacity of the spacer paper is increased, there may be problems such as extreme adhesion of the spacer paper to the glass medium. Therefore, the sheet resistance of the spacer paper for a glass plate of the present invention is preferably 5.0×10 10 Ω/□ or more, more preferably 7.5×10 10 Ω/□ or more, and still more preferably 1.0×10 11 Ω/□ or more. If the sheet resistance of the spacer paper is more than the above lower limit, the problem of peeling of the spacer paper and the occurrence of defects such as extreme sticking can be reduced.
(硬質異物耐性值) 硬質異物耐性值以壓縮彈性模數K(MPa)與上述間隔紙中所含之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量N(個/m 2)的乘積定義。 (Hard foreign matter resistance value) The hard foreign matter resistance value is determined by the compressive elastic modulus K (MPa) and the number of foreign matter contained in the spacer paper with an average diameter of 10 μm or more and 50 μm or less and particle strength C of 15 (MPa) or more. The product definition of N(pieces/m 2 ).
硬質異物耐性值KN越小之間隔紙,意味著成為損傷之原因之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物越少或壓縮彈性模數K越小,可進而減少玻璃板產生之損傷。上述硬質異物耐性值較佳為35.0以下,更佳為30.0以下,進而較佳為15.0以下,尤佳為10.0以下,最佳為5.0以下。若欲減小硬質異物耐性值KN,則必須抑制於製造步驟中異物之混入,而增加製造成本。因此,硬質異物耐性值KN之下限值較佳為0.1以上,更佳為0.5以上。The smaller the hard foreign matter resistance value KN of the spacer paper, means that the average diameter that causes damage is 10 μm or more and 50 μm or less and the particle strength C is 15 (MPa) or more. The smaller the foreign matter or the smaller the compression modulus K, The damage to the glass plate can be further reduced. The above-mentioned hard foreign matter resistance value is preferably 35.0 or less, more preferably 30.0 or less, still more preferably 15.0 or less, particularly preferably 10.0 or less, and most preferably 5.0 or less. In order to reduce the hard foreign matter resistance value KN, it is necessary to suppress the mixing of foreign matter in the manufacturing process, which increases the manufacturing cost. Therefore, the lower limit value of the hard foreign matter resistance value KN is preferably 0.1 or more, more preferably 0.5 or more.
(平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物) 於本說明書中,作為異物之評價,使用粒子強度。作為粒子強度以外之間隔紙中之異物之評價,例如有日本專利特開2016-006240號公報等使用莫氏硬度進行評價之方法。莫氏硬度係以「用其他物體刮擦某物體時哪方受損傷」定義其硬度,通常為比較塊狀礦物彼此之硬度之標準。又,由於莫氏硬度係相對之值,故即便為同一莫氏硬度值亦不一定為相同硬度(粒子強度),無法定量地表現哪方有多易受損傷,若不實際以對象物彼此刮擦則無法得知。 (Foreign matter with an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more) In this specification, particle strength is used as the evaluation of foreign matter. As the evaluation of foreign matter in spacer paper other than particle strength, there is a method of evaluating using Mohs hardness, such as Japanese Patent Laid-Open No. 2016-006240, for example. Mohs hardness is defined as "Which side is damaged when an object is scratched with other objects", and it is usually a standard for comparing the hardness of lump minerals with each other. In addition, since the Mohs hardness is a relative value, even if the same Mohs hardness value is not necessarily the same hardness (particle strength), it is impossible to quantitatively express which side is more susceptible to damage. Wipe is impossible to know.
此處,本發明者們關於粒子強度與莫氏硬度之關係進行調查之結果示於圖1。圖1係表示對通常已知莫氏硬度之礦物或認為係間隔紙中之微小異物之各種成分測定複數個粒子之粒子強度之結果的圖。圖1係箱形圖,顯示第一四分位數、第二四分位數、第三四分位數、最大值、最小值、算術平均值、及異常值。 異常值係大於第三四分位數加上1.5倍之四分位範圍(第三四分位數與第一四分位數之差)數值所得之數,或小於第一四分位數減去1.5倍之四分位範圍數值所得之數的資料。 最大值係除異常值以外之資料之中之最大者。最小值係除異常值以外之資料之中之最小者。於圖1之箱形圖中,異常值由白圈表示,算術平均值由黑圈表示。 發明者們發現,如圖1所示,微小異物之粒子強度之大小大致接近莫氏硬度之大小之序列,但未必一致,存在莫氏硬度之值與粒子強度之值反轉者,或即便為同種類之粒子,粒子強度之差異亦較大之情況。 Here, the results of investigation by the present inventors regarding the relationship between particle strength and Mohs hardness are shown in FIG. 1 . FIG. 1 is a graph showing the results of measuring the particle strength of a plurality of particles with respect to various components of minerals whose Mohs hardness is generally known or considered to be minute foreign substances in spacer paper. Figure 1 is a boxplot showing the first quartile, second quartile, third quartile, maximum, minimum, arithmetic mean, and outliers. Outliers are numbers greater than the third quartile plus 1.5 times the interquartile range (difference between the third quartile and the first quartile), or less than the first quartile minus Data on numbers obtained by removing 1.5 times the interquartile range of values. The maximum value is the largest of the data excluding outliers. The minimum value is the smallest among the data excluding outliers. In the boxplot of Figure 1, outliers are represented by white circles, and the arithmetic mean is represented by black circles. The inventors found that, as shown in Fig. 1, the particle strength of tiny foreign objects is roughly close to the sequence of Mohs hardness, but they are not necessarily consistent. There is an inversion between the value of Mohs hardness and the value of particle strength, or even the same. Particles of the same type have large differences in particle strength.
該等根據各粒子不同而生成之方式不同,推定係由密度或微晶之配向狀態不同或存在空隙等所引起。因此,即便於僅存在特定之莫氏硬度以下之異物之情形時,由於該等異物之粒子強度較大,故亦可能存在對玻璃板產生損傷之情況。These are generated in different ways depending on the respective particles, and it is presumed to be caused by differences in density, crystallite orientation state, or the existence of voids. Therefore, even in the case where there are only foreign objects with a specific Mohs hardness or less, since the particle strength of these foreign objects is relatively large, there may be cases in which damage to the glass plate occurs.
此種情形時,即便於對於先前之顯示器用之玻璃板不成問題之情形時,於用於高清之顯示器之玻璃板之情形時,亦有成為問題之虞。根據以上之研究,認為損傷玻璃板之微小異物之硬度相較於以基於莫氏硬度之代表值表示,以粒子強度表示更為適合。In such a case, even if there is no problem with the glass plate used for the previous display, there is a possibility that it will become a problem in the case of the glass plate used in the high-definition display. Based on the above studies, it is considered that the hardness of the minute foreign matter that damages the glass plate is more suitable to be expressed by particle strength than by a representative value based on Mohs hardness.
異物之平均徑係自間隔紙之厚度方向觀察存在於間隔紙表面之異物,測定上述異物之外形之長徑與短徑,指測定之長徑與短徑之算術平均。作為可滿足粒子強度C之值為15 MPa以上之異物,有SiC、ZrO 2、Al 2O 3、TiO 2、SiO 2、Fe、Fe 2O 3、Cr、Ni、CaF 2、MgO、CaCO 3、Al、Cu等化合物及該等之合金、PEEK、PPS、UPE、環氧樹脂等樹脂,但由於即便組成相同,粒子強度亦存在差異,故即便為上述異物亦必須測定粒子強度。 The average diameter of foreign objects refers to the foreign objects existing on the surface of the spacer paper observed from the thickness direction of the spacer paper, and the long and short diameters of the outer shapes of the foreign objects are measured, which refers to the arithmetic mean of the measured long and short diameters. Examples of foreign substances that can satisfy the particle strength C of 15 MPa or more include SiC, ZrO 2 , Al 2 O 3 , TiO 2 , SiO 2 , Fe, Fe 2 O 3 , Cr, Ni, CaF 2 , MgO, and CaCO 3 . , Al, Cu and other compounds and their alloys, PEEK, PPS, UPE, epoxy resin and other resins, but the particle strength is different even if the composition is the same, so the particle strength must be measured even for the above-mentioned foreign substances.
作為減少間隔紙中之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量N(個/m 2)之方法,有使用異物之含量較少之紙漿之方法、或藉由磁性過濾器去除磁體之方法、施加離心力自紙漿去除微小礦石或塵埃之方法、使用浮選機使微細氣泡吸附異物並去除之方法。又,藉由如下方法採取對策可減少上述異物之數量N(個/m 2):藉由過濾等去除原料之水所含之異物之方法;於間隔紙之製造步驟中於無塵室實施抄製步驟,防止塵埃之混入等方法。作為使用異物之含量較少之紙漿之方法,有選定灰分量較少之紙漿或藉由螢光X射線測定之無機元素之量較少之紙漿的方法。 As a method of reducing the number N (pieces/m 2 ) of foreign matter having an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more in the spacer paper, there is a method of using pulp with a small content of foreign matter. , or a method of removing magnets by a magnetic filter, a method of applying centrifugal force to remove tiny ores or dust from pulp, and a method of using a flotation machine to make fine air bubbles absorb and remove foreign matter. In addition, the number N (pieces/m 2 ) of the above-mentioned foreign matter can be reduced by taking measures as follows: a method of removing foreign matter contained in the water of the raw material by filtration, etc.; manufacturing steps to prevent the mixing of dust and other methods. As a method of using a pulp with a small amount of foreign matter, there is a method of selecting a pulp with a small amount of ash or a pulp with a small amount of inorganic elements measured by fluorescent X-rays.
異物之數量N(個/m 2)較佳為10.0以下,更佳為5.0以下,進而較佳為1.0以下,尤佳為0.1以下,最佳為0.01以下。異物之數量N(個/m 2)之下限無特別限定,例如為1.0×10 -6以上。即便採取如上所述之防止異物混入之對策,亦難以完全消除平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物。 The number N (pieces/m 2 ) of foreign matter is preferably 10.0 or less, more preferably 5.0 or less, still more preferably 1.0 or less, particularly preferably 0.1 or less, and most preferably 0.01 or less. The lower limit of the number N (pieces/m 2 ) of foreign matter is not particularly limited, but is, for example, 1.0×10 −6 or more. Even if the above-mentioned measures are taken to prevent foreign matter from entering, it is difficult to completely eliminate foreign matter having an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more.
異物之數量N(個/m 2)可使用微小壓縮試驗機藉由以下之方法測定。例如係使用雷射顯微鏡(基恩士製造、VK-8500)與微小壓縮試驗機(島津製作所製造、MCT-510)進行測定。可藉由如下方式測定:將間隔紙設置於載台上,例如測定1600個區域之1視野2 mm×1.4 mm之區域。此時,測定可採用自動測定,即,使用顯微鏡之示教功能,每次測定時移動1視野之量,測定下一視野。其次,對於測定區域內之異物逐個根據像素數算出尺寸,選擇平均徑為10 μm以上50 μm以下之粒子。將該異物放置於微小壓縮試驗機之載台上,逐個測定粒子強度C,計數粒子強度C為15(MPa)以上之粒子,根據該數換算為每1 m 2存在之異物之數量N(個/m 2)。 The number N (pieces/m 2 ) of foreign matter can be measured by the following method using a micro-compression tester. For example, the measurement is performed using a laser microscope (manufactured by KEYENCE, VK-8500) and a micro-compression tester (manufactured by Shimadzu Corporation, MCT-510). It can be measured by setting a spacer paper on a stage, and measuring an area of 2 mm x 1.4 mm per field of view in 1600 areas, for example. In this case, automatic measurement can be used for measurement, that is, by using the teaching function of the microscope, the next field of view is measured by moving one field of view for each measurement. Next, the size of the foreign matter in the measurement area is calculated one by one from the number of pixels, and particles with an average diameter of 10 μm or more and 50 μm or less are selected. Place the foreign matter on the stage of the micro-compression testing machine, measure the particle strength C one by one, count the particles whose particle strength C is 15 (MPa) or more, and convert the number N (pieces) of foreign matter per 1 m 2 according to the number. /m 2 ).
再者,此處使用之粒子強度C不限定於藉由微小壓縮試驗機測定者,例如亦可為使用奈米壓痕儀根據壓痕深度估算之粒子之硬度或藉由微維氏硬度計測定之粒子之硬度。Furthermore, the particle strength C used here is not limited to being measured by a micro-compression tester. For example, it can also be the particle hardness estimated from the indentation depth using a nano-indenter or measured by a micro-Vickers hardness tester. The hardness of the particles.
(算術平均高度Sa(μm)) 算術平均高度Sa係線之算術平均高度Ra擴展至面之參數,表示間隔紙表面之高度之平均與各點之高度之差之絕對值之平均。通常,算術平均高度Sa於評價面粗糙度時使用。 (arithmetic mean height Sa (μm)) Arithmetic mean height Sa The arithmetic mean height Ra of the series line is extended to the parameter of the surface, which represents the mean of the height of the spacer paper surface and the mean of the absolute value of the difference between the heights of each point. Usually, the arithmetic mean height Sa is used for evaluating the surface roughness.
於間隔紙之算術平均高度Sa較大之情形時,有間隔紙之平滑度變小之傾向。然而,若間隔紙之平滑度未達20秒,則易產生微粒。藉由使間隔紙之算術平均高度Sa為一定以上且平滑度為20秒以上,可兼顧微粒之抑制與損傷之抑制。因此,較佳為間隔紙之平滑度為20秒以上且間隔紙之至少一個主面之算術平均高度Sa為2.5 μm以上,更佳為3.0 μm以上。若間隔紙之算術平均高度Sa為上述下限以上,則易埋沒間隔紙上存在之異物,可期待抑制由於異物按壓而引起之損傷。間隔紙之算術平均高度Sa之上限較佳為8.0 μm以下,更佳為6.0 μm以下,進而較佳為4.0 μm以下。若算術平均高度Sa為上述上限以下,則可抑制微粒之產生。When the arithmetic mean height Sa of the spacer sheet is large, the smoothness of the spacer sheet tends to decrease. However, if the smoothness of the spacer paper is less than 20 seconds, particles are likely to be generated. By setting the arithmetic mean height Sa of the spacer paper to be at least a certain level and the smoothness to be 20 seconds or more, both the suppression of fine particles and the suppression of damage can be achieved. Therefore, the smoothness of the spacer paper is preferably 20 seconds or more, and the arithmetic mean height Sa of at least one main surface of the spacer paper is preferably 2.5 μm or more, more preferably 3.0 μm or more. If the arithmetic mean height Sa of the spacer sheet is equal to or greater than the above lower limit, foreign matter existing on the spacer sheet tends to be buried, and it can be expected to suppress damage due to pressing of the foreign matter. The upper limit of the arithmetic mean height Sa of the spacer paper is preferably 8.0 μm or less, more preferably 6.0 μm or less, and still more preferably 4.0 μm or less. When the arithmetic mean height Sa is equal to or less than the above upper limit, the generation of fine particles can be suppressed.
此處,於玻璃基板中尤其要求抑制微粒之附著及損傷的為電子線路形成面。因此,於間隔紙之2個主面之中,與玻璃板之電子線路形成面接觸一側之主面之算術平均高度Sa尤為重要。Here, among glass substrates, it is the electronic circuit formation surface that is particularly required to suppress adhesion and damage of fine particles. Therefore, among the two main surfaces of the spacer paper, the arithmetic mean height Sa of the main surface on the side in contact with the electronic circuit forming surface of the glass plate is particularly important.
算術平均高度Sa係於間隔紙之任意之區域中,對於1個視野2.0 mm×1.4 mm,以10 mm間距獲得20×20個視野、共計400個視野之高度資訊,設為各視野中之算術平均高度之平均值。算術平均高度Sa之測定例如可藉由雷射顯微鏡(基恩士製造、VK-8500)等公知之測量儀進行測定。The arithmetic mean height Sa is determined in any area of the spacer paper. For a field of view of 2.0 mm × 1.4 mm, the height information of 20 × 20 fields of view and a total of 400 fields of view are obtained at a distance of 10 mm, which is set as the arithmetic value in each field of view. The average of the average heights. The arithmetic mean height Sa can be measured by a known measuring instrument such as a laser microscope (manufactured by KEYENCE, VK-8500), for example.
(最大高度Sz(μm)) 最大高度表示間隔紙表面之最高點至最低點之距離。最大高度Sz係對於間隔紙表面之1個視野2.0 mm×1.4 mm區域,以10 mm間距獲得20×20個視野、共計400個視野之高度資訊,設為各視野中之最大高度之平均值。最大高度Sz例如可藉由雷射顯微鏡(基恩士製造、VK-8500)等公知之測量儀進行測定。 (Maximum height Sz(μm)) The maximum height indicates the distance from the highest point to the lowest point on the surface of the separation paper. The maximum height Sz is the height information of 20 × 20 fields of view, a total of 400 fields of view, obtained at a distance of 10 mm for a field of view 2.0 mm × 1.4 mm on the surface of the spacer paper, and is set as the average of the maximum heights in each field of view. The maximum height Sz can be measured, for example, with a known measuring instrument such as a laser microscope (manufactured by KEYENCE, VK-8500).
於間隔紙之最大高度Sz較大之情形時,有間隔紙之平滑度變小之傾向。然而,若間隔紙之平滑度未達20秒,則易產生微粒。藉由使間隔紙之最大高度Sz為一定以上且平滑度為20秒以上,可兼顧微粒之抑制與損傷之抑制。 因此,較佳為間隔紙之平滑度為20秒以上且間隔紙之至少一個主面之最大高度Sz為45 μm以上,更佳為50 μm以上。若間隔紙之最大高度Sz為上述下限以上,則易埋沒間隔紙上存在之異物,可期待抑制由於異物按壓至間隔紙表面而引起之損傷。又,間隔紙之最大高度Sz之上限較佳為80 μm以下,更佳為65 μm以下,進而較佳為54 μm以下。若最大高度Sz為上述上限以下,則可抑制微粒之產生。 When the maximum height Sz of the spacer sheet is large, the smoothness of the spacer sheet tends to decrease. However, if the smoothness of the spacer paper is less than 20 seconds, particles are likely to be generated. By setting the maximum height Sz of the spacer paper to a certain value or more and the smoothness to be 20 seconds or more, both the suppression of fine particles and the suppression of damage can be achieved. Therefore, the smoothness of the spacer paper is preferably 20 seconds or more, and the maximum height Sz of at least one main surface of the spacer paper is preferably 45 μm or more, more preferably 50 μm or more. If the maximum height Sz of the spacer paper is more than the above lower limit, foreign matter existing on the spacer paper is likely to be buried, and it can be expected to suppress damage due to the foreign matter pressing on the surface of the spacer paper. In addition, the upper limit of the maximum height Sz of the spacer paper is preferably 80 μm or less, more preferably 65 μm or less, and still more preferably 54 μm or less. When the maximum height Sz is equal to or less than the above-mentioned upper limit, the generation of fine particles can be suppressed.
此處,於玻璃基板中尤其要求抑制微粒之附著及損傷的為電子線路形成面。因此,於間隔紙之2個主面之中,與玻璃板之電子線路形成面相接一側之主面之最大高度尤為重要。Here, among glass substrates, it is the electronic circuit formation surface that is particularly required to suppress adhesion and damage of fine particles. Therefore, among the two main surfaces of the spacer paper, the maximum height of the main surface on the side in contact with the electronic circuit forming surface of the glass plate is particularly important.
(間隔紙之密度) 間隔紙之密度係間隔紙之基重(g/m 2)除以紙厚度(μm)所得之值。間隔紙之密度較佳為0.4(g/cm 3)以上,更佳為0.5(g/cm 3)以上,進而較佳為0.6(g/cm 3)以上,尤佳為0.7(g/cm 3)以上。若間隔紙之密度為上述下限以上,則由於可獲得足夠強度之間隔紙,故於製造過程中不易發生紙中斷等異常。又,間隔紙之密度較佳為1.6(g/cm 3),更佳為1.4(g/cm 3)以下,進而較佳為1.2(g/cm 3)以下,尤佳為1.1(g/cm 3)以下。若間隔紙之密度為上述上限以下,則由於原材料較少即可,故生產性提高。 (Density of spacer paper) The density of spacer paper is the value obtained by dividing the basis weight (g/m 2 ) of the spacer paper by the paper thickness (μm). The density of the spacer paper is preferably 0.4 (g/cm 3 ) or more, more preferably 0.5 (g/cm 3 ) or more, still more preferably 0.6 (g/cm 3 ) or more, particularly preferably 0.7 (g/cm 3 ) )above. If the density of the spacer paper is more than the above-mentioned lower limit, since a spacer paper with sufficient strength can be obtained, abnormalities such as paper breakage are less likely to occur during the production process. Moreover, the density of the spacer paper is preferably 1.6 (g/cm 3 ), more preferably 1.4 (g/cm 3 ) or less, still more preferably 1.2 (g/cm 3 ) or less, particularly preferably 1.1 (g/cm 3 ) 3 ) below. If the density of the spacer paper is equal to or less than the above-mentioned upper limit, since there are only a few raw materials, the productivity is improved.
(玻璃板積層體) 本實施方式之玻璃板積層體由至少2片以上之玻璃板積層而成,玻璃板與玻璃板之間具有本發明之玻璃板用間隔紙。 (glass plate laminate) The glass plate laminate of the present embodiment is formed by laminating at least two or more glass plates, and the spacer paper for a glass plate of the present invention is provided between the glass plate and the glass plate.
(玻璃板捆包體) 本實施方式之玻璃板捆包體具有玻璃板積層體及載置玻璃板積層體之托板,該玻璃板積層體由至少2片以上之玻璃板積層而成,且上述玻璃板與玻璃板之間具有本發明之玻璃板用間隔紙。 (glass plate packing body) The glass plate package according to the present embodiment includes a glass plate laminated body and a pallet on which the glass plate laminated body is placed. The glass plate laminated body is formed by laminating at least two or more glass plates. The spacer paper for the glass plate of the present invention is provided between them.
圖3表示載置玻璃板之托板之一個實施方式之剖視圖。圖4表示玻璃板捆包體之一個實施方式之剖視圖。
圖4所示之玻璃板捆包體10具有玻璃板積層體12與托板。玻璃板積層體12於玻璃板14和與其相鄰之其他玻璃板14之間具有玻璃板用間隔紙16。圖3所示之托板30係公知之玻璃板捆包用之托板,具有基台22、設置於基台之上表面之傾斜台18、及載置台24。載置台24與傾斜台18之角度θ只要能夠穩定地堆載玻璃板則無特別限定,較佳為90°。
FIG. 3 shows a cross-sectional view of one embodiment of a pallet on which a glass plate is placed. FIG. 4 shows a cross-sectional view of one embodiment of a glass plate package.
The
傾斜台18之角度γ係傾斜台18與水平面之角度。即,於如圖3所示設置傾斜台18及載置台24之基台22之上表面水平之情形時,傾斜台18之角度γ係指傾斜台18與基台22之角度。使傾斜台18之角度γ越接近90°,則越省空間,但由於對玻璃板之端面施加較大壓力,故有發生缺口等不良情況之虞。又,使傾斜台18之角度γ越接近0°,則越分散對玻璃板施加之壓力,可抑制端面之缺口等不良情況,但由於需要較大空間,故保管或運輸之效率降低。於本說明書中,傾斜台之角度為10°以下之托板稱作橫向堆積之托板,超過10°之托板稱作縱向堆積之托板。The angle γ of the inclined table 18 is the angle between the inclined table 18 and the horizontal plane. That is, when the upper surface of the base 22 on which the inclined table 18 and the mounting table 24 are installed is horizontal as shown in FIG. 3 , the angle γ of the inclined table 18 refers to the angle between the inclined table 18 and the
使用之托板可為橫向堆積之托板亦可為縱向堆積之托板,於大型之玻璃板之情形時,由於玻璃板之自重而會對玻璃板之端部施加較大壓力。因此,於大型之玻璃板之情形時,較佳為使用以橫向堆積狀態載置玻璃板之托板。又,玻璃板越大型,則對玻璃板之端面施加之壓力越大,故傾斜台之角度較佳為0°以上5°以下,更佳為0°以上3°以下,進而較佳為0°以上1°以下。然而,收納於玻璃板之運輸用之貨車或貨櫃等時,存在若為橫向堆積之托板則無法收納之情況。因此,為了省空間,亦可使用縱向堆積之托板。The pallets used can be either horizontal stacking pallets or vertical stacking pallets. In the case of large glass plates, the end of the glass plates will exert greater pressure due to the self-weight of the glass plates. Therefore, in the case of a large-sized glass plate, it is preferable to use a pallet on which the glass plates are placed in a horizontally stacked state. Further, the larger the glass plate is, the greater the pressure applied to the end face of the glass plate. Therefore, the angle of the inclined table is preferably 0° or more and 5° or less, more preferably 0° or more and 3° or less, and more preferably 0°. 1° or less. However, when it is accommodated in a truck or a container for transporting glass plates, there are cases where it cannot be accommodated if it is a pallet that is stacked horizontally. Therefore, in order to save space, pallets stacked vertically can also be used.
大型之玻璃板係指例如至少一邊為2400 mm以上之玻璃板,作為具體之例,係指例如長邊2400 mm以上、短邊2000 mm以上之玻璃板。上述大型之玻璃板較佳為至少一邊為2400 mm以上之玻璃板,例如長邊2400 mm以上、短邊2100 mm以上之玻璃板,更佳為至少一邊為3000 mm以上之玻璃板,例如長邊3000 mm以上、短邊2800 mm以上之玻璃板,進而較佳為至少一邊為3200 mm以上之玻璃板,例如長邊3200 mm以上、短邊2900 mm以上之玻璃板,尤佳為至少一邊為3300 mm以上之玻璃板,例如長邊3300 mm以上、短邊2950 mm以上之玻璃板。A large-sized glass plate refers to, for example, a glass plate with at least one side of 2400 mm or more, and as a specific example, refers to a glass plate of 2400 mm or more on the long side and 2000 mm or more on the short side, for example. The above-mentioned large glass plate is preferably a glass plate with at least one side of 2400 mm or more, such as a glass plate with a long side of 2400 mm or more and a short side of 2100 mm or more, more preferably a glass plate with at least one side of 3000 mm or more, such as a long side. A glass plate with a length of 3000 mm or more and a short side of 2800 mm or more, more preferably a glass plate with at least one side of 3200 mm or more, such as a glass plate with a long side of 3200 mm or more and a short side of 2900 mm or more, preferably at least one side of 3300 mm or more Glass plates with a length of 3,300 mm or more on the long side and 2,950 mm on the short side.
玻璃板之厚度較佳為1.30 mm以下。藉由使玻璃板較薄,由於每1片之重量變輕量,故可增加堆載片數,並且可縮短製作液晶面板時之蝕刻時間。本發明之玻璃板之厚度更佳為0.75 mm以下,進而較佳為0.65 mm以下,最佳為0.55 mm以下。厚度亦可設為0.10 mm以下或0.05 mm以下。其中,就防止由自重所導致之彎曲之觀點而言,厚度較佳為0.10 mm以上,更佳為0.20 mm以上。The thickness of the glass plate is preferably 1.30 mm or less. By making the glass plate thinner, since the weight per sheet becomes light, the number of stacked sheets can be increased, and the etching time when producing a liquid crystal panel can be shortened. The thickness of the glass plate of the present invention is more preferably 0.75 mm or less, more preferably 0.65 mm or less, and most preferably 0.55 mm or less. The thickness can also be set to 0.10 mm or less or 0.05 mm or less. Among them, the thickness is preferably 0.10 mm or more, more preferably 0.20 mm or more, from the viewpoint of preventing bending due to its own weight.
上述玻璃板較佳為用於製造顯示器時。由於存在於玻璃板之主表面之紙粉或異物等微粒較少,玻璃板之表面之損傷亦較少,故可抑制斷線等不良情況之發生。關於顯示器,較佳為用於液晶顯示器或有機EL顯示器之基板。又,由於本發明之玻璃板用間隔紙可抑制玻璃板之損傷,故於用於高清之顯示器之情形時其效果顯著。因此,使用本發明之玻璃板用間隔紙之顯示器用玻璃板較佳為像素數為2K(1920×1080)以上,更佳為4K(3840×2160)以上,進而較佳為8K(7680×4320)以上。The above-mentioned glass plate is preferably used in the manufacture of a display. Since there are fewer particles such as paper dust and foreign matter on the main surface of the glass plate, the surface of the glass plate is less damaged, so the occurrence of defects such as wire breakage can be suppressed. The display is preferably a substrate for a liquid crystal display or an organic EL display. Moreover, since the spacer paper for glass plates of this invention can suppress the damage of a glass plate, when it is used for the case of a high-definition display, its effect is remarkable. Therefore, the glass plate for a display using the spacer paper for a glass plate of the present invention preferably has a pixel count of 2K (1920×1080) or more, more preferably 4K (3840×2160) or more, and more preferably 8K (7680×4320). )above.
以上,對玻璃板用間隔紙、玻璃板積層體及玻璃板捆包體進行了詳細說明,但本發明不限定於上述之例,當然亦可於不脫離本發明之主旨之範圍內進行各種改良或變更。 [實施例] As mentioned above, although the spacer paper for glass plates, the glass plate laminated body, and the glass plate packing body have been described in detail, the present invention is not limited to the above-mentioned examples, and of course various improvements can be made without departing from the gist of the present invention. or change. [Example]
以下,藉由實施例詳細說明本發明,但本發明不受該等限定。以下,例1~10係實施例,例11~13係比較例。又,於無特別記載之情形時,製造之間隔紙依據JIS P8111:1998於標準狀態下進行濕度控制處理後測定。間隔紙之各測定於作為玻璃板積層體使用之前進行。Hereinafter, the present invention will be described in detail by way of examples, but the present invention is not limited to these. Hereinafter, Examples 1 to 10 are examples, and Examples 11 to 13 are comparative examples. In addition, in the case where there is no special description, the spacer paper is measured after performing humidity control treatment in a standard state according to JIS P8111:1998. Each measurement of the spacer paper was performed before use as a glass plate laminate.
平滑度係依據JIS P8119:1998平滑度試驗方法(貝克法)及JIS P8155:010平滑度試驗方法(王研式)測定。已知通常王研式之平滑度高於貝克法,但由於貝克法係平滑度之高度越高則測定時間越長,故於超過100秒之情形時,使用王研式求出平滑度,換算為貝克法之值。例2、例4、例6、例8、例9、例12、例13之平滑度係使用王研式求出平滑度並換算為貝克法之值所得之值。根據上述方法,於間隔紙之第1主面及第2主面之大致中央部測定例1~例13中製造之間隔紙之平滑度,將更高之值設為該間隔紙之平滑度。其次,使用雷射顯微鏡(基恩士製造、VK-8500)測定平滑度更高之主面之算術平均高度Sa與最大高度Sz。算術平均高度Sa與最大高度Sz分別係於上述主面之大致中央部測定。The smoothness was measured according to JIS P8119:1998 smoothness test method (Baker method) and JIS P8155:010 smoothness test method (Wang Yan formula). It is known that the smoothness of the Wangyan formula is generally higher than that of the Baker method, but since the higher the degree of smoothness of the Baker method, the longer the measurement time, so when it exceeds 100 seconds, the Wangyan formula is used to calculate the smoothness, and the conversion is the value of Baker's method. The smoothness of Example 2, Example 4, Example 6, Example 8, Example 9, Example 12, and Example 13 is the value obtained by calculating the smoothness using Wang Yan's formula and converting it to the value of Beck's method. According to the above method, the smoothness of the spacer sheets produced in Examples 1 to 13 was measured at the approximate center of the first and second principal surfaces of the spacer sheets, and a higher value was set as the smoothness of the spacer sheets. Next, the arithmetic mean height Sa and the maximum height Sz of the principal surface with higher smoothness were measured using a laser microscope (Keyence, VK-8500). The arithmetic mean height Sa and the maximum height Sz are measured at the approximate center of the main surface, respectively.
薄片電阻係使用Hiresta-UX與URS探針(MCP-HTP14)測定。再者,為了使探針保持直立狀態進行測定,於探針外周保持同心圓柱狀之負荷600 g,負荷部與試樣保持足夠距離以不影響測定。以模仿MCC-A法(鐵氟龍(註冊商標)面一側之測定)之形式,於試樣之非測定面一側敷設1片作為絕緣體之0.5 mm厚度之玻璃板,於其上放置試樣,於測定面之大致中央部靜置探針,將施加1000 V之電壓10秒後之值作為測定值。再者,於本測定中,使用於23℃、50%之條件下靜置15分鐘之間隔紙。此意圖在於模擬於實際將間隔紙堆載於玻璃基板上之情形時,自捲筒表面捲出至堆載前之條件。再者,測定面係間隔紙之第1主面及第2主面之中平滑度較高之主面。Sheet resistance was measured using Hiresta-UX and URS probe (MCP-HTP14). Furthermore, in order to keep the probe in an upright state for measurement, a concentric cylindrical load of 600 g was maintained on the outer periphery of the probe, and the load part was kept at a sufficient distance from the sample so as not to affect the measurement. In the form of imitating the MCC-A method (measurement on the side of Teflon (registered trademark) side), lay a glass plate with a thickness of 0.5 mm as an insulator on the non-measurement side of the sample, and place the test on it. In this manner, the probe was left still in the approximate center of the measurement surface, and the value after applying a voltage of 1000 V for 10 seconds was taken as the measurement value. In addition, in this measurement, the spacer paper which was left to stand for 15 minutes under the conditions of 23 degreeC and 50% was used. This is intended to simulate the condition of unrolling from the roll surface to the condition before stacking when the spacer paper is actually stacked on the glass substrate. In addition, the measurement surface is the main surface with high smoothness among the 1st main surface and the 2nd main surface of a spacer paper.
其次,使用定壓厚度試驗機,測定上述間隔紙之壓縮彈性模數。其次,藉由雷射顯微鏡與微小壓縮試驗機,測定1600個區域之2.0 mm×1.4 mm之區域,計數1600個區域中存在之平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量(個),根據該數量換算每1 m 2中存在之異物之數量N(個/m 2)。 Next, the compressive modulus of elasticity of the spacer paper was measured using a constant pressure thickness tester. Next, measure 2.0 mm×1.4 mm of 1,600 areas with a laser microscope and a micro-compression tester, and count 1,600 areas with an average diameter of not less than 10 μm and not more than 50 μm and a particle strength C of 15 (MPa). ) or above the number of foreign objects (pieces), and convert the number N (pieces/m 2 ) of foreign objects per 1 m 2 according to the number.
將例1~13中製造之玻璃板用間隔紙成形為500 mm×400 mm之尺寸,分別介置於板厚為0.5 mm且尺寸為470 mm×370 mm之玻璃板之間,製成積層180片玻璃板之玻璃板積層體。再者,間隔紙各邊之伸出裕量為15 mm。上述玻璃板使用藉由浮式法製作,底面藉由氧化鈰進行研磨,對研磨後之玻璃板之雙面進行鹼洗淨並藉由清潔乾燥空氣乾燥後者。底面係藉由浮式法製造之玻璃板中,與熔融錫相接觸之主面。於積層玻璃板時,間隔紙之第1主面及第2主面之中平滑度較高之主面與經研磨之玻璃板之底面相接而積層。再者,本發明所使用之玻璃板之成型方法不限於浮式法,亦可為下拉法、轉出(roll out)法等,又,亦可為未研磨之玻璃板。The spacer paper for glass plates manufactured in Examples 1 to 13 was formed into a size of 500 mm × 400 mm, and interposed between glass plates with a plate thickness of 0.5 mm and a size of 470 mm × 370 mm, respectively, to form a laminated layer 180. A glass plate laminate of a single glass plate. Furthermore, the overhang margin of each side of the spacer paper is 15 mm. The above-mentioned glass plate is produced by the floating method, the bottom surface is ground with cerium oxide, the two sides of the ground glass plate are subjected to alkali cleaning, and the latter is dried by clean and dry air. The bottom surface is the main surface in contact with molten tin in the glass plate manufactured by the float method. When a glass plate is laminated, the main surface with higher smoothness among the first and second main surfaces of the spacer paper is in contact with the bottom surface of the polished glass plate and laminated. Furthermore, the molding method of the glass plate used in the present invention is not limited to the float method, and may be a down-draw method, a roll-out method, or the like, or an unpolished glass plate.
將各玻璃板積層體載置於橫向堆積之托板上(180片玻璃板),製作玻璃板捆包體。再者,托板係鋁製,不具有振動吸收性之橡膠或彈簧等防振材料及抑制積層體之鉛直方向之移動之機構。對製作之玻璃板捆包體使用振動試驗機(IMV公司製造、m120/MA1)藉由依據JIS Z0232:2004之無規振動試驗,於鉛直方向加振1小時。再者,振動條件係於該規定之附件 表A.1中記載之模擬一般運輸環境(主要為道路)之加速度功率譜密度之條件下,以加速度5.92(m/s 2rms)實施。於環境中之溫度為25±2℃、濕度為50±5%之範圍內進行。 Each glass plate laminate was placed on a pallet (180 glass plates) stacked horizontally to prepare a glass plate package. Furthermore, the pallet is made of aluminum, and has no vibration-absorbing rubber or spring or other vibration-proof material, and a mechanism for suppressing the vertical movement of the laminated body. The produced glass plate package was subjected to a random vibration test in accordance with JIS Z0232:2004 using a vibration testing machine (manufactured by IMV, m120/MA1), and was subjected to vibration in the vertical direction for 1 hour. Furthermore, the vibration conditions are implemented with an acceleration of 5.92 (m/s 2 rms) under the conditions of the acceleration power spectral density of the simulated general transportation environment (mainly roads) described in Table A.1 of the annex to the regulations. The temperature in the environment is 25±2℃ and the humidity is 50±5%.
振動試驗後,取出位於較玻璃板捆包體之最底部起第3片之玻璃板上部之玻璃板,洗淨玻璃板後,藉由異物檢查機對玻璃板之底面之微粒附著量及損傷進行測定、評價。After the vibration test, take out the glass plate located on the top of the third glass plate from the bottom of the glass plate package, wash the glass plate, and use a foreign object inspection machine to inspect the particle adhesion and damage to the bottom surface of the glass plate. measurement, evaluation.
<玻璃板表面之微粒附著量及損傷之測定與評價> 使自梱包體取出之玻璃板之底面以3 m/min之速度通過作為包含2行配管壓1 MPa、流量20 L/min之純水(離子交換水)流動之噴水管且噴出口具有均等扇形形狀之噴嘴之噴淋器的洗淨機,藉由噴射清潔乾燥空氣之氣刀加以乾燥,獲得洗淨後之基板。對洗淨後之基板使用FPD用異物檢查機(TORAY ENGINEERING公司製造、HS-830e)於普通(1.0 μm)模式下測定,得到微粒個數。此處對各試驗條件至少測定3片,將其平均值作為各試驗條件之微粒個數。再者,異物檢查機之微粒通常除凸狀之附著物外,亦包含凹狀之損傷,於本說明書中,將凸狀之附著物作為微粒,將凹狀之缺陷作為損傷。<Measurement and evaluation of particle adhesion amount and damage on glass plate surface> The bottom surface of the glass plate taken out from the cladding was passed through the bottom surface of the glass plate at a speed of 3 m/min as pure water with 2 lines of piping pressure 1 MPa and flow rate 20 L/min (Ion-exchanged water) flows through the water spray pipe and the spray outlet has a sprayer with uniform fan-shaped nozzles. The cleaning machine is dried by an air knife that sprays clean and dry air to obtain a cleaned substrate. The cleaned substrate was measured in the normal (1.0 μm) mode using a foreign matter inspection machine for FPD (HS-830e manufactured by TORAY ENGINEERING) to obtain the number of particles. Here, at least three pieces were measured for each test condition, and the average value was taken as the number of particles in each test condition. In addition, the particles of the foreign object inspection machine usually include concave damages in addition to the convex attachments. In this specification, the convex attachments are referred to as particles, and the concave defects are referred to as damages.
關於微粒之附著性,於積層體製作前與加振後使用FPD用異物檢查機進行測定,使用各者之微粒個數之差量評價。評價基準如下。 A:微粒個數之差量未達20000個/m 2。 B:微粒個數之差量為20000個/m 2以上且未達50000個/m 2。 C:微粒個數之差量為50000個/m 2以上。 The adhesion of fine particles was measured using a foreign matter inspection machine for FPD before the production of the layered body and after the vibration was applied, and the difference in the number of fine particles was used for evaluation. The evaluation criteria are as follows. A: The difference in the number of particles is less than 20,000 particles/m 2 . B: The difference in the number of particles is 20,000 particles/m 2 or more and less than 50,000 particles/m 2 . C: The difference in the number of particles is 50,000 particles/m 2 or more.
關於對玻璃板之損傷性,藉由FPD用異物檢查機觀察,按以下之評價基準評價。 A:存在於玻璃板之底面之損傷未達0.5個/m 2。 B:存在於玻璃板之底面之損傷為0.5個/m 2以上且未達3.0個/m 2。 C:存在於玻璃板之底面之損傷為3.0個/m 2以上且未達10.0個/m 2。 D:存在於玻璃板之底面之損傷為10.0個/m 2以上。 The damage to the glass plate was observed with a foreign matter inspection machine for FPD, and evaluated according to the following evaluation criteria. A: The damage on the bottom surface of the glass plate is less than 0.5/m 2 . B: The damage existing on the bottom surface of the glass plate is 0.5 pieces/m 2 or more and less than 3.0 pieces/m 2 . C: The damage existing on the bottom surface of the glass plate is 3.0 pieces/m 2 or more and less than 10.0 pieces/m 2 . D: The damage existing on the bottom surface of the glass plate is 10.0 pieces/m 2 or more.
(壓縮彈性模數K(MPa)之測定) 於定壓厚度測定器(TECLOCK公司製造、PG-02J)中,使用以可任意設定負荷之方式設置有負荷安裝部分之裝置,其他不改變地使用。再者,厚度之讀取之最小值為1 μm。首先將以壓頭直徑5 mm對間隔紙之大致中央部施加相當於壓P1(kPa)之負荷時之紙厚度設為T1(μm),將向間隔紙之大致中央部施加相當於壓P2(kPa)之負荷時之紙厚度設為T2,算出(應變量)=(T1-T2)/T1(無因次)。繼而求出(壓縮彈性模數K)=(P2-P1)/(應變量×10 -3)(MPa)。再者,此處P1=100(kPa),P2=270(kPa)。 再者,壓縮彈性模數係藉由於間隔紙之第1主面及第2主面之中平滑度較大一方之主面按壓壓頭而測定。 (Measurement of compressive elastic modulus K (MPa)) In a constant pressure thickness measuring device (manufactured by TECLOCK, PG-02J), a device equipped with a load mounting part so that the load can be set arbitrarily is used, and the other parts are used unchanged. . Furthermore, the minimum value of thickness reading is 1 μm. First, the thickness of the paper when a load corresponding to the pressure P1 (kPa) is applied to the approximate center of the spacer paper with a diameter of 5 mm of the indenter is set to T1 (μm), and the approximate center of the spacer paper is applied with a pressure equivalent to the pressure P2 ( The paper thickness at the load of kPa) is set as T2, and the (strain amount) = (T1-T2)/T1 (dimensionless) is calculated. Next, (compression elastic modulus K)=(P2-P1)/(strain amount* 10-3 )(MPa) was calculated|required. In addition, here P1=100 (kPa), P2=270 (kPa). In addition, the compressive elastic modulus was measured by pressing the indenter on the principal surface with the larger smoothness among the first principal surface and the second principal surface of the spacer paper.
(平均徑為10 μm以上50 μm以下且粒子強度C為15(MPa)以上之異物之數量N(個/m 2)之測定) 將間隔紙放置於雷射顯微鏡(基恩士製造、VK-8500)之載台,以使間隔紙不浮起之方式藉由膠帶固定端部。於間隔紙之大致中央部,測定1600個區域之2.0 mm×1.4 mm之區域,根據像素數算出尺寸,選擇平均徑為10 μm以上50 μm以下之粒子。測定可採用自動測定,即,使用顯微鏡之示教功能,每次測定時移動1視野之量,測定下一視野。將該粒子放置於微小壓縮試驗機(島津製作所製造、MCT-510)之載台上。再者,微小壓縮試驗機使用具有直徑為50 μm之金剛石平面壓頭,試驗力解析度為5 μN,位移量解析度為0.01 μm者。利用測定試驗機附帶之顯微鏡,確認粒子之外形,測定長徑與短徑,根據算術平均算出平均徑。對上述粒子以設定極限試驗力為20 mN、負載速度為0.44 mN/sec施加試驗力,將壓縮後之平均徑較壓縮前之平均徑小10%之點設為10%壓縮點。使用此時之試驗力,使用作為一般粒子破壞強度之算出式為人所知之式Cx=2.48×(10%壓縮點之試驗力)/(平均粒徑) 2算出Cx,將算出之Cx設為粒子強度C。其後,計數粒子強度C為15(MPa)以上之粒子,算出異物之數量N(個/m 2)。 (Measurement of the number N (pieces/m 2 ) of foreign matter with an average diameter of 10 μm or more and 50 μm or less and a particle strength C of 15 (MPa) or more) The spacer paper was placed on a laser microscope (Keyence, VK- 8500), and fix the ends with tape so that the spacer paper does not float. At the approximate center of the spacer paper, measure 1600 areas of 2.0 mm × 1.4 mm, calculate the size from the number of pixels, and select particles with an average diameter of 10 μm or more and 50 μm or less. For the measurement, automatic measurement can be used, that is, using the teaching function of the microscope, the next field of view is measured by moving the amount of one field of view for each measurement. The particles were placed on a stage of a micro-compression tester (manufactured by Shimadzu Corporation, MCT-510). Furthermore, the micro-compression testing machine uses a diamond flat indenter with a diameter of 50 μm, a test force resolution of 5 μN, and a displacement resolution of 0.01 μm. The outer shape of the particles was confirmed using a microscope attached to the measuring test machine, the major diameter and the minor diameter were measured, and the average diameter was calculated from the arithmetic mean. A test force was applied to the above-mentioned particles with a set limit test force of 20 mN and a load speed of 0.44 mN/sec. The point where the average diameter after compression was 10% smaller than the average diameter before compression was set as the 10% compression point. Using the test force at this time, Cx was calculated using the formula Cx = 2.48 × (test force at 10% compression point)/(average particle size) 2 , which is known as the formula for calculating the breaking strength of general particles, and the calculated Cx was set as: is the particle strength C. After that, particles having a particle strength C of 15 (MPa) or more were counted, and the number N (pieces/m 2 ) of foreign matter was calculated.
再者,通常多數情況下,施加大於15(MPa)之試驗力,將粒子破壞之點(由於粒子被破壞而壓頭急遽壓入,試驗力大致一定,僅位移量變化較大之點)設為破壞點,使用此時之試驗力,算出Cs=2.48×(破壞點之試驗力)/(平均粒徑) 2,將算出之Cs設為粒子強度C。 Furthermore, in most cases, a test force greater than 15 (MPa) is applied, and the point where the particles are destroyed (due to the particles being destroyed, the indenter is pressed in suddenly, the test force is roughly constant, and only the point where the displacement changes greatly) is set. As the breaking point, Cs=2.48×(testing force at breaking point)/(average particle size) 2 was calculated using the test force at this time, and the calculated Cs was defined as particle strength C.
然而,於使用10%壓縮點之試驗力算出之Cx為15(MPa)左右之粒子之情形時,無法檢測出粒子之破壞點,因此於本說明書中使用10%壓縮點之試驗力算出Cx,將該值設為粒子強度C。又,於到達10%壓縮點之前觀察到粒子之破壞點之情形時,顯然於該時間點粒子形狀大幅變化,因此於該情形時粒子強度使用Cs之值。However, when the Cx calculated by the test force of the 10% compression point is about 15 (MPa), the failure point of the particles cannot be detected. Therefore, in this specification, the test force of the 10% compression point is used to calculate the Cx. Let this value be the particle strength C. In addition, when the breaking point of the particle is observed before reaching the 10% compression point, it is obvious that the particle shape changes greatly at this time point, so the value of Cs is used for the particle strength in this case.
(例1) 將NBKP 100%之紙漿漿料使用雙盤磨漿機打漿後,以成為表1所示之基重之方式,將原料漿料對長網式形成器以紙料濃度1%進行噴射,形成紙層後,通入多筒式乾燥機乾燥。作為原料之水使用藉由40 μm過濾器處理之純水。其後,於熱軟軋光處理中,以溫度100℃、壓軋壓10(kN/m)進行處理。所得之間隔紙基重為45.1g/m 2,厚度為80 μm,密度為0.53(g/cm 3),第1主面之平滑度為25秒,第2主面之平滑度為23秒。 (Example 1) After the pulp slurry of 100% NBKP was beaten with a twin-disc refiner, the raw material slurry was subjected to a fourdrinier wire forming machine at a paper concentration of 1% so that the basis weight was as shown in Table 1. After spraying to form a paper layer, it is passed into a multi-cylinder dryer for drying. As the water of the raw material, pure water treated with a 40 μm filter was used. Then, in the hot soft calendering process, it processed at the temperature of 100 degreeC, and the rolling pressure of 10 (kN/m). The obtained spacer paper had a basis weight of 45.1 g/m 2 , a thickness of 80 μm, a density of 0.53 (g/cm 3 ), a smoothness of the first main surface of 25 seconds, and a smoothness of the second main surface of 23 seconds.
(例2) 於熱軟軋光處理中以溫度150℃施加溫度梯度、以壓軋壓120(kN/m)以熱梯度處理,除此以外,以與例1相同之方式獲得間隔紙。 (Example 2) A spacer paper was obtained in the same manner as in Example 1, except that a temperature gradient was applied at a temperature of 150° C. in the hot soft calendering treatment, and a thermal gradient treatment was performed at a calendering pressure of 120 (kN/m).
(例3) 原料之構成採用將例1所示之NBKP設為50%、將LBKP(A)設為50%,水之過濾器使用開口徑為20 μm者,且於軋光處理中使用硬軋光,以壓軋壓30(kN/m)進行處理,除此以外,以與例1相同之方式獲得間隔紙。(Example 3) The composition of the raw material adopts the NBKP shown in Example 1 as 50%, the LBKP(A) as 50%, the water filter with an opening diameter of 20 μm, and a hard calendering treatment. A spacer paper was obtained in the same manner as in Example 1, except that it was calendered and processed at a calendering pressure of 30 (kN/m).
(例4) 使用包含例3所示之紙漿與水之原料體系,於軋光處理中以溫度150℃、壓軋壓150(kN/m)進行處理,除此以外,以與例1相同之方式獲得間隔紙。(Example 4) Using the raw material system including the pulp and water shown in Example 3, the temperature was 150°C and the rolling pressure was 150 (kN/m) in the calendering treatment, except that the same procedure as in Example 1 was carried out. way to get spacer paper.
(例5) 水之過濾器使用開口徑為5 μm者,且以壓軋壓為50(kN/m)進行處理,除此以外,以與例3相同之方式獲得間隔紙。(Example 5) A spacer paper was obtained in the same manner as in Example 3, except that a filter with an opening diameter of 5 μm was used, and the rolling pressure was 50 (kN/m).
(例6) 使用包含例5所示之紙漿與水之原料體系,於軋光處理前使用水與低溫鼓風進行冷卻處理後,於軋光處理中以溫度200℃、壓軋壓170(kN/m)進行處理,除此以外,以與例1相同之方式獲得間隔紙。(Example 6) The raw material system containing the pulp and water shown in Example 5 was used, and after cooling treatment with water and low-temperature blast before the calendering treatment, the calendering treatment was carried out at a temperature of 200°C and a rolling pressure of 170 (kN /m), except that a spacer paper was obtained in the same manner as in Example 1.
(例7) 原料漿料造紙後藉由洋基烘乾機進行乾燥,且不實施軋光處理,除此以外,以與例1相同之方式獲得間隔紙。 (Example 7) A spacer paper was obtained in the same manner as in Example 1, except that the raw material slurry was dried with a Yankee dryer and not subjected to calendering after papermaking.
(例8) 原料之構成採用將例1所示之NBKP設為50%、將LBKP(B)設為50%,水之過濾器使用開口徑為40 μm者,除此以外,以與例4相同之方式獲得間隔紙。再者,LBKP(A)、LBKP(B)係分別來自於不同產地之木材之闊葉樹漂白牛皮紙漿。 (Example 8) The composition of the raw materials was obtained in the same manner as in Example 4, except that the NBKP shown in Example 1 was set to 50%, the LBKP (B) was set to 50%, and the water filter was used with an opening diameter of 40 μm. spacer paper. Furthermore, LBKP(A) and LBKP(B) are hardwood bleached kraft pulps derived from woods of different origins.
(例9) 將造紙速度減慢20%,於捲取間隔紙前設置150℃之乾燥輥進行乾燥處理而減少含水量,除此以外,以與例6相同之方式獲得間隔紙。 (Example 9) A spacer paper was obtained in the same manner as in Example 6, except that the papermaking speed was slowed down by 20%, and a drying roller at 150° C. was set for drying treatment before winding the spacer paper to reduce the water content.
(例10) 於捲取間隔紙前進行加濕處理而增多含水量,除此以外,以與例1相同之方式獲得間隔紙。 (Example 10) A spacer paper was obtained in the same manner as in Example 1, except that the moisture content was increased by performing humidification treatment before winding up the spacer paper.
(例11) 於將原料漿料造紙後不實施軋光處理,除此以外,以與例1相同之方式獲得間隔紙。 (Example 11) A spacer paper was obtained in the same manner as in Example 1, except that the calendering treatment was not performed after the raw material slurry was made into paper.
(例12) 使用包含例8所示之紙漿與水之原料體系,利用以游離度成為200mL CSF之方式打漿之原料漿料造紙後,使用水分賦予裝置製成濕紙後,於溫度150℃、壓軋壓200kN/m之條件下進行10段之超級軋光處理而獲得作為玻璃紙之間隔紙。 (Example 12) Using the raw material system including the pulp and water shown in Example 8, using the raw material pulp beaten with a freeness of 200 mL of CSF to make paper, use a moisture imparting device to make wet paper, and press 200 kN at a temperature of 150 ° C and 200 kN. Under the condition of /m, 10 stages of super calendering treatment were performed to obtain spacer paper as cellophane paper.
(例13) 使用包含例3所示之紙漿與水之原料體系,將造紙速度減慢20%,於軋光處理中以溫度100℃、壓軋壓350 kN/m進行處理,除此以外,以與例1相同之方式獲得間隔紙。 (Example 13) Using the raw material system including the pulp and water shown in Example 3, the papermaking speed was slowed down by 20%, and the calendering treatment was carried out at a temperature of 100 ° C and a rolling pressure of 350 kN/m. Spacer paper is obtained in the same manner.
[表1]
<結果> 表1表示測定結果與評價結果。根據表1,於平滑度為20秒以上之情形時,微粒之附著性全部為A或B。另一方面,於平滑度未達20秒之情形時,微粒之附著量全部為C。又,於壓縮彈性模數K為8.5 MPa以下之情形時,損傷性全部為A或B。另一方面,於壓縮彈性模數K超過8.5 MPa之情形時,損傷性為C或D。 <Results> Table 1 shows the measurement results and evaluation results. According to Table 1, when the smoothness was 20 seconds or more, the adhesion of the fine particles was all A or B. On the other hand, when the smoothness was less than 20 seconds, the adhesion amount of the fine particles was all C. In addition, when the compressive elastic modulus K was 8.5 MPa or less, all the damage properties were A or B. On the other hand, when the compressive elastic modulus K exceeds 8.5 MPa, the damage property is C or D.
本申請係基於2020年11月25日申請之日本專利申請2020-195392及2021年11月17日申請之日本專利申請2021-187432者,將其內容作為參照而引入本文。This application is based on Japanese Patent Application No. 2020-195392 filed on November 25, 2020 and Japanese Patent Application No. 2021-187432 filed on November 17, 2021, the contents of which are incorporated herein by reference.
10:玻璃板捆包體 12:玻璃板積層體 14:玻璃板 16:玻璃板用間隔紙 18:傾斜台 22:基台 24:載置台 30:托板 42:間隔紙捲筒 100:玻璃板用間隔紙之製造裝置 112:流漿箱 114:線部 116:下線 118:上線 120:加壓部 124:乾燥部 126:軋光部 128:捲盤 130:大型捲筒 134:切割機 136:捲繞機 10: Glass plate packing body 12: Glass plate laminate 14: glass plate 16: Spacer paper for glass plates 18: Tilt table 22: Abutment 24: Mounting table 30: pallet 42: Spacer paper roll 100: Manufacturing device of spacer paper for glass plate 112: Headbox 114: Line Department 116: Offline 118: Online 120: Pressurizing part 124: Drying section 126: Calendering part 128: Reel 130: Large reel 134: Cutter 136: Winder
圖1係表示莫氏硬度與粒子強度之關係之圖。 圖2係表示玻璃板用間隔紙之製造方法之一個實施方式之概念圖。 圖3係表示載置玻璃板之托板之一個實施方式之剖視圖。 圖4係表示玻璃板捆包體之一個實施方式之剖視圖。 FIG. 1 is a graph showing the relationship between Mohs hardness and particle strength. It is a conceptual diagram which shows one Embodiment of the manufacturing method of the spacer paper for glass plates. FIG. 3 is a cross-sectional view showing one embodiment of a pallet on which a glass plate is placed. Fig. 4 is a cross-sectional view showing one embodiment of a glass plate package.
10:玻璃板捆包體 10: Glass plate packing body
12:玻璃板積層體 12: Glass plate laminate
14:玻璃板 14: glass plate
16:玻璃板用間隔紙 16: Spacer paper for glass plates
18:傾斜台 18: Tilt table
22:基台 22: Abutment
24:載置台 24: Mounting table
Claims (10)
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JP2020195392 | 2020-11-25 | ||
JP2020-195392 | 2020-11-25 | ||
JP2021-187432 | 2021-11-17 | ||
JP2021187432A JP2022083995A (en) | 2020-11-25 | 2021-11-17 | Slip paper for glass plate, glass plate laminate, and glass plate package |
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TW110143474A TW202220909A (en) | 2020-11-25 | 2021-11-23 | Paper spacer for glass plate, glass plate laminate body and glass plate bale body wherein the thickness of the paper spacer for the glass plate is 30 [mu]m or more and 150 [mu]m or less |
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JP2016034843A (en) | 2014-08-04 | 2016-03-17 | 旭硝子株式会社 | Interleaf paper for glass plate, glass plate with interleaf paper, and glass plate packing body |
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