TWI797063B - Glass spacers, glass plate laminates, and glass plate packages - Google Patents

Glass spacers, glass plate laminates, and glass plate packages Download PDF

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TWI797063B
TWI797063B TW105131220A TW105131220A TWI797063B TW I797063 B TWI797063 B TW I797063B TW 105131220 A TW105131220 A TW 105131220A TW 105131220 A TW105131220 A TW 105131220A TW I797063 B TWI797063 B TW I797063B
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TW201714846A (en
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布施裕児
若林沙枝
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日商Agc股份有限公司
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/16Pure paper, i.e. paper lacking or having low content of contaminants
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B40/00Preventing adhesion between glass and glass or between glass and the means used to shape it, hold it or support it
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8803Visual inspection
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/94Investigating contamination, e.g. dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2565/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D2565/38Packaging materials of special type or form
    • B65D2565/381Details of packaging materials of special type or form
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N2021/8925Inclusions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Immunology (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pathology (AREA)
  • Analytical Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Textile Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Pallets (AREA)
  • Laminated Bodies (AREA)

Abstract

本發明提供一種可抑制因自玻璃間隔紙轉移之異物而導致之污染及配線等之不良之產生的玻璃間隔紙、玻璃板積層體、及玻璃板捆包體。The present invention provides a glass spacer, a glass plate laminate, and a glass plate package capable of suppressing contamination due to foreign matter transferred from the glass spacer, wiring, and the like.

Description

玻璃間隔紙、玻璃板積層體、及玻璃板捆包體Glass spacers, glass plate laminates, and glass plate packages

本發明係關於一種玻璃間隔紙、玻璃板積層體、及玻璃板捆包體。The present invention relates to a glass spacer, a glass plate laminate, and a glass plate package.

建築用玻璃板、汽車用玻璃板、電漿顯示器用玻璃板或液晶顯示器用玻璃板等FPD(Flat Panel Display,平板顯示器)用之玻璃板於保管中或搬送中,有時表面會有瑕疵、表面由環境中之污染物質而污染等,從而產生製品缺陷。 尤其FPD用之玻璃板(玻璃基板)於表面形成有微細之電氣配線(以下,亦稱為配線)、電極、電路、及間隔壁等元件,故即便於表面具有稍許瑕疵或污染亦會成為斷線等不良之原因。因此,對用於該等用途之玻璃板要求較高之表面淨化度。 一般而言,玻璃板係以積層於捆包用之托板等上之狀態而被保管、搬送。 此時,藉由使所謂玻璃間隔紙介置於玻璃板之間而將相鄰之玻璃板之表面彼此分離,防止由玻璃板之表面之瑕疵或環境中之污染物質而導致之污染。 然而,使玻璃間隔紙介置於玻璃板間之方法係使玻璃間隔紙與玻璃板之表面直接接觸。因此,存在於玻璃間隔紙表面之樹脂等各種成分(異物)等被轉移至玻璃板之表面。於使用表面較多地存在有異物之玻璃間隔紙之情形時,於玻璃板上易產生紙之表面花紋、褪色或污垢等問題。又,成為形成於玻璃板之表面之微細之配線斷線等不良之原因。此種異物即便進行清洗亦難以自玻璃板之表面完全去除。 作為解決上述問題之方法,例如於專利文獻1中,揭示有使用使高級飽和脂肪酸之含有率為0.08質量%以下之玻璃間隔紙將玻璃板捆包而成之玻璃板捆包體。 又,於專利文獻2中,揭示有具有矽元素之有機化合物之含量為3 ppm以下之玻璃間隔紙。 [先前技術文獻] [專利文獻] [專利文獻1]國際公開第2011/118502號 [專利文獻2]國際公開第2014/098162號Glass plates for FPD (Flat Panel Display) such as glass plates for construction, glass plates for automobiles, glass plates for plasma displays, and glass plates for liquid crystal displays may have flaws on the surface during storage or transportation. The surface is polluted by pollutants in the environment, etc., resulting in product defects. In particular, the glass plate (glass substrate) for FPD has fine electrical wiring (hereinafter also referred to as wiring), electrodes, circuits, and partition walls and other components formed on the surface, so even if there is a slight flaw or contamination on the surface, it will become a disconnection. Causes of defective lines, etc. Therefore, a higher degree of surface cleanliness is required for glass sheets used in these applications. In general, glass plates are stored and transported in a state of being laminated on pallets for packaging or the like. At this time, by interposing so-called glass spacer paper between the glass plates to separate the surfaces of adjacent glass plates from each other, pollution caused by flaws on the surfaces of the glass plates or polluting substances in the environment is prevented. However, the method of interposing the glass spacer paper between the glass plates is to bring the glass spacer paper in direct contact with the surface of the glass plates. Therefore, various components (foreign substances) such as resin existing on the surface of the glass spacer paper are transferred to the surface of the glass plate. When using a glass spacer paper with a lot of foreign matter on the surface, it is easy to cause problems such as surface pattern, fading or dirt on the glass plate. Moreover, it becomes the cause of failure, such as the breakage of the fine wiring formed on the surface of a glass plate. Even if such foreign matter is cleaned, it is difficult to completely remove it from the surface of the glass plate. As a means of solving the above-mentioned problems, for example, Patent Document 1 discloses a glass plate package in which glass plates are packaged with glass spacer paper having a higher saturated fatty acid content of 0.08% by mass or less. In addition, Patent Document 2 discloses a glass spacer in which the content of an organic compound having a silicon element is 3 ppm or less. [Prior Art Document] [Patent Document] [Patent Document 1] International Publication No. 2011/118502 [Patent Document 2] International Publication No. 2014/098162

[發明所欲解決之問題] 於專利文獻1、2中,藉由使玻璃間隔紙中包含之異物之含量降低而抑制玻璃板表面之污染之產生、及形成於玻璃板表面之配線之斷線等不良之產生。 然而,僅藉由使玻璃間隔紙中之異物之含量降低,有時無法充分地抑制形成於玻璃板表面之配線之斷線等不良之產生。 本發明係鑒於此種情形而完成者,其提供一種可充分地抑制因自玻璃間隔紙轉移之異物而導致之污染、及配線等之不良之產生的玻璃間隔紙、及使用該玻璃間隔紙之玻璃板積層體、及玻璃板捆包體。 [解決問題之技術手段] 本發明之一態樣之玻璃間隔紙中,藉由下述測定方法而計數之50 μm以下之大小之白色異物之數量為10個/269 m2 以下。 [測定方法] (A)將玻璃間隔紙按壓至評估用玻璃板(厚度0.7 mm,370 mm×470 mm之尺寸)(次數:100次,時間:4秒/次,壓力:0.45 MPa,評估用玻璃板溫度:55℃);(B)一面搬送已結束按壓之上述評估用玻璃板(線速200 cm/min),一面供給純水(流量:57 L/min),利用於上述評估用玻璃板之上側配置有2根及於下側配置有2根之合計4根輥刷(輥徑(內徑):60 mm,輥徑(外徑):80 mm,毛徑:0.06 mm/密捲,材質:尼龍612,轉速:300 rpm,距離:上下0 mm)來清洗上述評估用玻璃板;(C)使用Orbotech公司製造之離線缺陷檢查系統(FPI-6000系列(型號:FPI6090D))來檢查已清洗之上述評估用玻璃板之所有異物,取得所有異物之圖像;及(D)根據上述圖像而對上述所有異物以目測進行外觀觀察,自上述所有異物中對50 μm以下之大小之白色異物之數量進行計數。 較佳為,上述玻璃間隔紙中,藉由上述測定方法而計數之50 μm以下之大小之白色異物之數量為6個/269 m2 以下。 較佳為,上述玻璃間隔紙中,藉由上述測定方法而計數之50 μm以下之大小之白色異物之數量為3個/269 m2 以下。 較佳為,上述玻璃間隔紙中,依據JIS P8224:2002測定之有機物之含量為0.08質量%以下。 本發明之另一態樣之玻璃板積層體係將上述玻璃間隔紙與玻璃板交替積層而成者。 本發明之另一態樣之玻璃板捆包體具備上述玻璃板積層體、及載置上述玻璃板積層體之托板。 較佳為,上述托板係將上述玻璃板積層體以平堆疊狀態載置之托板。 [發明之效果] 根據本發明,可抑制因自玻璃間隔紙轉移之異物而導致之污染、及配線等之不良之產生。[Problems to be Solved by the Invention] In Patent Documents 1 and 2, the generation of contamination on the surface of the glass plate and the disconnection of wiring formed on the surface of the glass plate are suppressed by reducing the content of foreign matter contained in the glass spacer paper. Wait for the bad to happen. However, only by reducing the content of the foreign matter in the glass spacer, it may not be possible to sufficiently suppress generation of defects such as disconnection of wiring formed on the surface of the glass plate. The present invention has been made in view of the above circumstances, and provides a glass spacer that can sufficiently suppress contamination caused by foreign matter transferred from the glass spacer and occurrence of wiring defects, and a glass spacer using the glass spacer. A glass plate laminate, and a glass plate package. [Technical means to solve the problem] In the glass spacer paper according to an aspect of the present invention, the number of white foreign objects with a size of 50 μm or less counted by the following measurement method is 10 pieces/269 m 2 or less. [Measurement method] (A) Press the glass spacer paper to the glass plate for evaluation (thickness 0.7 mm, size 370 mm×470 mm) (number of times: 100 times, time: 4 seconds/time, pressure: 0.45 MPa, for evaluation Glass plate temperature: 55°C); (B) While transporting the above-mentioned evaluation glass plate (line speed: 200 cm/min) that has been pressed, while supplying pure water (flow rate: 57 L/min), it is used for the above-mentioned evaluation glass A total of 4 roller brushes (roller diameter (inner diameter): 60 mm, roller diameter (outer diameter): 80 mm, hair diameter: 0.06 mm/close roll) are arranged on the upper side of the plate and two on the lower side , material: nylon 612, rotating speed: 300 rpm, distance: up and down 0 mm) to clean the above evaluation glass plate; (C) use the offline defect inspection system (FPI-6000 series (model: FPI6090D) manufactured by Orbotech Company) to inspect All foreign matter on the above-mentioned evaluation glass plate that has been cleaned, and images of all foreign matter are obtained; and (D) Visual observation of the appearance of all the above-mentioned foreign matter based on the above-mentioned image, from among the above-mentioned foreign matter, the size of 50 μm or less The number of white foreign objects was counted. Preferably, in the above-mentioned glass spacer, the number of white foreign objects with a size of 50 μm or less counted by the above-mentioned measurement method is 6 pieces/269 m 2 or less. Preferably, in the above-mentioned glass spacer, the number of white foreign matter with a size of 50 μm or less counted by the above-mentioned measuring method is 3 pieces/269 m 2 or less. Preferably, in the above-mentioned glass spacer, the content of organic matter measured in accordance with JIS P8224:2002 is 0.08% by mass or less. The glass plate lamination system of another aspect of the present invention is obtained by laminating the above-mentioned glass spacer paper and glass plates alternately. The glass plate package of another aspect of this invention is provided with the said glass plate laminate, and the pallet which mounts the said glass plate laminate. Preferably, the pallet is a pallet on which the glass plate laminates are placed in a flat stacked state. [Effects of the Invention] According to the present invention, it is possible to suppress contamination due to foreign substances transferred from the glass spacer and occurrence of defects in wiring and the like.

以下,根據隨附圖式對本發明之較佳之實施形態進行說明。本發明藉由以下較佳之實施形態而說明。可不脫離本發明之範圍而藉由較多之方法進行變更,且可利用除本實施形態以外之其他實施形態。因此,本發明之範圍內之所有變更包含於申請專利範圍。 此處,圖中以相同記號表示之部分係具有相同功能之相同要素。又,於本說明書中,於使用「~」表示數值範圍之情形時,由「~」表示之上限、下限之數值亦包含於數值範圍。 以下,根據隨附圖式對本發明之較佳之實施形態進行說明。 如上所述,為抑制異物自玻璃間隔紙轉移至玻璃板而引起玻璃板表面之污染、形成於玻璃板表面之配線之斷線等不良,先前係採取使玻璃間隔紙中之異物之含量降低的方法。 然而,根據本發明者等人之研究,在FPD用之玻璃板等於表面形成有配線或電極等元件之玻璃板中,由於近來之顯示器之大型化及高精細化,即便為於先前未產生問題之異物之個數較少之玻璃間隔紙,亦以絕對不低之概率產生配線等之不良。因此,進一步研究後發現,藉由降低50 μm以下之特定之異物之個數會抑制配線之斷線等不良,從而達成本發明。 (玻璃間隔紙) 作為本實施形態中使用之玻璃間隔紙,可利用牛皮紙漿(KP,kraft pulp)、亞硫酸鹽紙漿(SP,sulfite pulp)、鈉鹼紙漿(AP,soda pulp)等化學紙漿;半化學紙漿(SCP,semi-chemical pulp)、化學磨木紙漿(CGP,chemi groundwood pulp)等半化學紙漿;碎木紙漿(GP)、熱機械紙漿(TMP(thermomechanical pulp),BCTMP)、木片磨木紙漿(RGP,refiner groundwood pulp)等機械紙漿;以楮、三椏、麻、洋麻等為原料之非木材纖維紙漿;及合成紙漿等包含各種原料之玻璃間隔紙。進而,本發明之玻璃間隔紙可為將該等混合物作為原料者,亦可將含有纖維素等者作為原料。 又,該等原料可為廢紙,亦可為新紙漿(Virgin pulp),還可為廢紙與新紙漿之混合物。其中,較佳為新紙漿。 於本實施形態之玻璃間隔紙中,無論為哪一種紙漿,較佳為將不使用轉移至玻璃板時成為配線或電極之不良等之較大原因的矽酮系之消泡劑(含有矽酮之消泡劑)而製造的紙漿用作原料。 其中,不使用含有聚二甲基矽氧烷之消泡劑而製造之紙漿尤其適合用作本實施形態之玻璃間隔紙之原料。 又,玻璃間隔紙較佳為依據JIS P8224:2002測定之有機物之含量為0.08質量%以下。有機物之含量之下限值並未特別限定,例如為0.001質量%以上。藉由使有機物之含量為0.08質量%以下而可抑制有機物自玻璃間隔紙轉移至玻璃板。 (測定方法) 其次,對玻璃間隔紙之異物之測定方法進行說明。圖1中表示實施形態之測定裝置10之整體構成圖。 圖1(A)中表示按壓裝置12,圖1(B)中表示清洗裝置14,圖1(C)中表示缺陷檢查裝置16,以及圖1(D)中表示顯示裝置18。 按壓裝置12係由下壓盤20、上壓盤22、及汽缸裝置24而構成。於下壓盤20之上表面貼附有板狀之吸附墊26,於吸附墊26之水平之上表面裝卸自如地吸附保持有檢查對象之矩形狀之評估用玻璃板28。此處,評估用玻璃板28為厚度0.7 mm、370 mm×470 mm之尺寸。 作為評估用玻璃板28,例示液晶顯示器(LCD,liquid crystal display)、電漿顯示面板(PDP,Plasma Display Panel)、有機電致發光(EL,electroluminescence)顯示器等FPD用玻璃板,但並不限定於此,可舉出包含建築用玻璃板、車輛用玻璃板等平板狀之玻璃板。 上壓盤22相對於下壓盤20於上下方向對向地配置。又,上壓盤22固定於未圖示之框架。又,於上壓盤22之下表面貼附有板狀之吸附墊30,於吸附墊30之水平之下表面裝卸自如地吸附保持有虛設之玻璃板32。 自下述間隔紙供給裝置(參照圖2)34回捲之帶狀之玻璃間隔紙36係與評估用玻璃板28及虛設之玻璃板32之各者之表面平行地插通於評估用玻璃板28與虛設之玻璃板32之間之間隙。 汽缸裝置24係使下壓盤20升降之流體汽缸,汽缸本體38固定於未圖示之架台,相對於汽缸本體38而進行伸縮動作之活塞40之上端部固定於下壓盤20之下表面。 因此,若活塞40進行伸長動作,則下壓盤20上升,藉此評估用玻璃板28抵接於位於下壓盤20之上方之玻璃間隔紙36。藉由下壓盤20之持續之上升移動,玻璃間隔紙36向上方(靠近虛設之玻璃板32之方向)抬昇之後,被評估用玻璃板28與虛設之玻璃板32夾壓。藉此,按壓評估用玻璃板28與玻璃間隔紙36。又,於按壓時,玻璃間隔紙36隔著玻璃板32而支持於上壓盤22。進而,由於由評估用玻璃板28與虛設之玻璃板32將玻璃間隔紙36夾壓,從而使捆包體(圖6)中再現隔著間隔紙而積層之玻璃板積層體(圖6)之形態。又,藉由以特定之按壓力將評估用玻璃板28按壓至玻璃間隔紙36而可使接近於實際輸送時之負載再現。進而,若使活塞40進行收縮動作,則下壓盤20朝去除按壓之方向下降。 再者,於實施形態中,使下壓盤20進行升降動作,但並不限定於此,只要使下壓盤20及上壓盤22進行相對地升降動作即可。 圖2係按時間順序表示由按壓裝置12與間隔紙供給裝置34進行之按壓動作及間隔紙供給動作之說明圖。 實際上在將FPD用之玻璃板包裝並搬送時,一般而言,玻璃間隔紙係將由製紙廠商等以輥狀而提供者以所需之尺寸、形狀(與包裝對象之玻璃板大致相似形之矩形形狀)切斷之狀態而使用。於實施形態之測定裝置10中,使用自切斷前之輥之狀態回捲之狀態之帶狀之玻璃間隔紙36。 間隔紙供給裝置34係由將捲繞成輥狀之間隔紙輥42以其捲繞軸44為中心而旋轉自如地支持之旋轉支持部46、及自間隔紙輥42捲取帶狀之玻璃間隔紙36之捲取部48而構成。 如圖2(A)所示,將玻璃間隔紙36之前端部固定於捲取軸54。此時,下壓盤20位於自按壓位置向下方退避之按壓去除位置。 於評估開始前之初始設定中,玻璃間隔紙36自間隔紙輥42朝箭頭A方向回捲,捲掛於張力輥50,並且插通於下壓盤20與上壓盤22之間之間隙。繼而,玻璃間隔紙36捲掛於張力輥52,將玻璃間隔紙36之前端部固定於捲取部48之捲取軸54。捲取軸54傳達馬達56之動力,使玻璃間隔紙36朝與自間隔紙輥42回捲之方向(箭頭A方向)相同之方向旋轉。如此般,玻璃間隔紙36被捲取於捲取軸54。 其次,如圖2(B)所示,使汽缸裝置24之活塞40進行伸長動作,使下壓盤20朝按壓評估用玻璃板28與玻璃間隔紙36之箭頭B方向上升而將評估用玻璃板28之表面按壓至玻璃間隔紙36。此時之條件設為4秒/次之時間、0.45 MPa之壓力、及評估用玻璃板28之溫度為55℃。 其次,如圖2(C)所示,使汽缸裝置24之活塞40進行收縮動作,使下壓盤20位於自按壓位置向下方退避之按壓去除位置。此後,藉由間隔紙供給裝置34將玻璃間隔紙36自間隔紙輥42回捲僅1張量。 再者,圖2中雖未圖示,但具備間歇地驅動控制汽缸裝置24與馬達56之控制裝置。該控制裝置係以使箭頭B、C所示之汽缸裝置24之間歇的按壓、按壓解除動作、與箭頭A所示之馬達56之1張量之間歇的間隔紙捲取動作交替進行複數次之方式而控制。即,控制裝置係以使間隔紙供給裝置34之間隔紙供給步驟、與汽缸裝置24之按壓步驟相對於評估用玻璃板28交替進行複數次之方式而間歇地驅動控制汽缸裝置24與馬達56。 所謂玻璃間隔紙36之1張量之間隔紙捲取動作係指將包裝並搬送評估用玻璃板28時使用之玻璃間隔紙36之尺寸設為1張量,捲取該1張量之動作。藉此,評估用玻璃板28始終被按壓至新的玻璃間隔紙36。藉由相對於間隔紙輥42反覆進行複數次間隔紙捲取動作而可將大面積之間隔紙輥42之異物資訊彙集於1塊評估用玻璃板28。 於圖2(D)中,將上述動作反覆進行100次量。 雖可反覆進行間隔紙輥42之全長量之間隔紙捲取動作,但用以將異物資訊彙集於1塊評估用玻璃板28之時間變長。考慮彙集於評估用玻璃板28之異物資訊與時間,於本實施形態中將間隔紙捲取動作設為100次,亦即使100張量之玻璃間隔紙36之異物資訊彙集於評估用玻璃板28。 又,於實施形態之按壓裝置12中使用以與評估用玻璃板28相同尺寸切斷之玻璃間隔紙36之情形時,只要將該玻璃間隔紙36貼附於上壓盤22之虛設之玻璃板32之下表面即可。藉此,玻璃間隔紙36隔著虛設之玻璃板32而支持於上壓盤22。 圖1(B)所示之清洗裝置14對藉由按壓裝置12按壓有玻璃間隔紙36之評估用玻璃板28之表面進行清洗,將自玻璃間隔紙36附著(轉移)於評估用玻璃板28之表面之異物去除。 清洗裝置14一面以線速200 cm/min搬送評估用玻璃板28,一面自噴嘴58以57 L/min之流量供給純水,並且使上側第1輥刷60、上側第2輥刷62、下側第1輥刷64、及下側第2輥刷66以300 rpm之轉速(與評估用玻璃板28之搬送方向相同方向)而清洗評估用玻璃板28。再者,清洗中難以去除之異物無法去除而殘留於評估用玻璃板28之表面。 於實施形態中,具備配置於評估用玻璃板28之上側之上側第1輥刷60及上側第2輥刷62、與配置於評估用玻璃板28之下側之下側第1輥刷64及下側第2輥刷66。又,設置有向評估用玻璃板28之表面噴射純水之噴嘴58。 使上側第1輥刷60、上側第2輥刷62、下側第1輥刷64、及下側第2輥刷66與評估用玻璃板28之表面接觸而旋轉。 上側第1輥刷60、上側第2輥刷62、下側第1輥刷64、及下側第2輥刷66全部為相同之輥刷。輥刷係具有60 mm之輥徑(內徑)、80 mm之輥徑(外徑)、及0.06 mm之毛徑之密捲之輥刷。輥刷之毛係由尼龍612構成。所謂密捲係指將植毛後之槽形刷無間隙地捲繞於輥。 如圖3(A)所示,上側第1輥刷60與上側第2輥刷62之距離L1為200 mm。又,上側第1輥刷60與下側第1輥刷64之距離L2為50 mm。 又,如圖3(A)所示,於評估用玻璃板28通過之前,上側第1輥刷60與下側第1輥刷64配置於各者之毛接觸之位置、亦即上下0 mm之位置。同樣地,上側第2輥刷62與下側第2輥刷66配置於各者之毛接觸之位置、亦即上下0 mm之位置。 根據清洗裝置14,一面沿箭頭D方向搬送評估用玻璃板28,一面自噴嘴58對評估用玻璃板28之表面供給純水,並且使上側第1輥刷60、上側第2輥刷62、下側第1輥刷64、及下側第2輥刷66朝與評估用玻璃板28之搬送方向相同之方向旋轉,藉此對評估用玻璃板28之表面進行清洗。 如圖3(A)所示,上側第1輥刷60與下側第1輥刷64之距離、及上側第2輥刷62與下側第2輥刷66之距離設置為上下0 mm。因此,如圖3(B)所示,於評估用玻璃板28通過上側第1輥刷60與下側第1輥刷64之間、及上側第2輥刷62與下側第2輥刷66之間時,上側第1輥刷60、上側第2輥刷62、下側第1輥刷64、及下側第2輥刷66以與評估用玻璃板28之板厚相當量之壓力壓抵於評估用玻璃板28。 於經過按壓裝置12之按壓步驟後之評估用玻璃板28之表面附著有來自玻璃間隔紙36之灰塵、紙屑等清洗能夠去除之異物、及清洗難以去除之異物。玻璃間隔紙36、及評估用玻璃板28之評估對象物係存在於評估用玻璃板28之表面之清洗難以去除之異物。由此,於清洗裝置14之清洗步驟中,將清洗能夠去除之異物自評估用玻璃板28去除,且將清洗難以去除之異物殘留於玻璃板。 如圖1(C)所示,將清洗後之評估用玻璃板28搬送至缺陷檢查裝置16(Orbotech公司之離線缺陷檢查系統FPI-6000系列(型號:FPI6090D)。缺陷檢查裝置16檢查清洗後之評估用玻璃板28之表面之異物。缺陷檢查裝置16藉由透光方式而檢查存在於評估用玻璃板28之表面之清洗難以去除之異物,取得所有異物之圖像。 其次,如圖1(D)所示,於顯示裝置18顯示由缺陷檢查裝置16所取得之圖像80。根據圖像80而對所有異物以目測進行外觀觀察。自所有異物中對50 μm以下之大小之白色異物之數量進行計數。白色異物之大小之下限值並未特別限定,例如為0.1 μm以上。 其次,對計數白色異物之數量之測定方法進行說明。 使用作為缺陷檢查裝置16之Orbotech公司製造之離線缺陷檢查系統(FPI-6000系列(型號:FPI6090D))而檢查清洗後之評估用玻璃板28之所有異物,取得所有異物之圖像。 將使用離線缺陷檢查系統時之條件顯示於下。 將感度設為高感度模式(2 μm),將非測定區域設為自端起之10 mm。進而,將燈照度設定為「30」而並非標準感度模式(4 μm)之「66」。亦即,相較標準感度模式而降低燈照度。 另一方面,關於受光元件側之設定(閾值),將於較暗之部分有效之閾值設定為「30」而並非標準感度模式之「15」。亦即,使閾值提昇,故相較標準感度模式,檢測更亮之部分。 又,於較亮之部分有效之閾值與標準感度模式之「10」同樣地設定為「10」。 於缺陷檢查裝置16中自動地保存有所有缺陷圖像。 最後,將由缺陷檢查裝置16所取得之圖像80顯示於顯示裝置18,且根據圖像80而對所有異物以目測進行外觀觀察,自所有異物中對50 μm以下之白色異物之數量進行計數。 此處,所謂「以目測進行外觀觀察」係以不同順序包含將賦予由缺陷檢查裝置16所取得之圖像80之比例尺作為參考,且以長徑方向為基準而舉出50 μm以下之異物之行為、及自以下所示之複數異物之種類中舉出白色異物之行為。 其次,對藉由缺陷檢查裝置16所取得之評估用玻璃板28之所有異物之種類進行說明。圖4係將玻璃間隔紙36以100次量按壓至評估用玻璃板28,由清洗裝置14清洗之後藉由缺陷檢查裝置16所取得之異物之圖像。發明者等人根據由缺陷檢查裝置16所取得之圖像而研究異物後發現,異物存在若干種類。 圖4(A)表示50 μm以下之尺寸之黑色之異物(黑/小)。圖4(B)表示大於50 μm之尺寸之黑色之異物(黑/大)。圖4(C)表示50 μm以下之尺寸之白色之異物(白/小)。圖4(D)表示大於50 μm之尺寸之白色之異物(白/大)。圖4(E)表示複數個異物之集合體(密集)。圖4(F)表示圖4(A)至(E)之異物中不包含之異物(其他)。 此處,所謂白色之異物(白色異物)係指如圖4所示之於上述缺陷檢查條件下所拍攝之圖像中,於異物之外周部(輪廓部)與異物之內部具有可確認色調之對比度之部位之異物。 又,於一個圖像內存在有複數個異物之集合體之情形時,將該集合體作為一個異物而獲取,以其長徑方向為基準而判斷大小。 異物之尺寸以長徑方向為基準而分類為50 μm以下之異物與大於50 μm之異物。 又,例如,在對2種不同之玻璃間隔紙之所有異物之個數進行計數時,有如下情形,即,異物之總數大致相同,但一玻璃間隔紙之50 μm以下之大小之白色異物之數量少於另一玻璃間隔紙之50 μm以下之大小之白色異物之數量。 又,對於另外2種不同之玻璃間隔紙,即便一玻璃間隔紙之異物之總數少於另一玻璃間隔紙之異物之總數,但關於50 μm以下之大小之白色異物之個數,亦有一玻璃間隔紙之個數多於另一玻璃間隔紙之個數之情況。再者,白色異物之數量之下限值並未特別限定,例如為1個/269 m2 以上。 亦即,異物之總數中所占之50 μm以下之大小之白色異物之個數針對每一玻璃間隔紙而不同。發明者等人著眼於50 μm以下之大小之白色異物之個數而並非異物之總數,結果發現50 μm以下之大小之白色異物較少之玻璃間隔紙可抑制玻璃板之斷線等不良之產生。對於該結果,於下述實施例中進行說明。 對白色異物分析後,主要為PET(聚對苯二甲酸乙二酯)或尼龍、EVA(乙烯-乙酸乙烯酯共聚樹脂)等所謂人工有機物。認為人工有機物例如係於紙原料液通過於線部使用之塑膠製之線時、或於壓榨部將濕紙經由數組輥與毛氈而機械地壓搾脫水時等樹脂構件與紙原料液或濕紙接觸時所混入。 發明者等人反覆努力地研究後瞭解,作為白色異物之產生原因,來自被稱為帆布帶之接觸構件之影響特別大。 (玻璃間隔紙之製造方法) 圖5係製造玻璃間隔紙之抄紙機100之概略構成圖。 如圖5所示,將玻璃間隔紙用原料液(用水使紙漿稀釋後之液體)自前槽112以片狀供給至設置於線部114之下線116上。供給至下線116之紙原料液繼而由下線116與上線118夾入,藉此以均勻之厚度擴展且脫水,成為濕紙(紙)。 線部114之下線116及上線118係以無端帶狀形成之穿透膜。具體而言,其等係由塑膠或金屬材料所製作之網、或包含天然纖維或合成纖維之毛氈製之無端帶。 下線116及上線118架設於複數個輥,且將省略圖示之馬達之驅動力傳達至複數個輥中之驅動輥,藉此以特定之速度環繞移動。 於線部114所形成之濕紙被搬送至具有壓輥、無端帶狀之毛氈、及壓輥對等之壓榨部120,此處,同時進行進一步之脫水與壓榨。 通過壓榨部120之濕紙被搬送至由複數根輥所構成之乾燥器部124,且於通過乾燥器部124之過程中,例如於約120℃之環境中乾燥。 於通過乾燥器部124時,若將濕紙直接以高速搬送則有紙斷裂之虞,故於使被稱為帆布帶之輔助構件與濕紙接觸之狀態下進行搬送。為獲得如本實施形態般之白色異物較少之玻璃板,較佳為以如下方式實施。即,可舉出對構成該帆布帶之材料不使用PET(聚對苯二甲酸乙二酯)或尼龍、EVA(乙烯-乙酸乙烯酯共聚樹脂)等所謂人工有機物、或於因使用帆布帶而劣化之前進行更換、或以纖維素或SiO2 等不能成為白色異物者塗佈帆布帶之表面等。 經乾燥器部124乾燥後之紙被搬送至軋光部126,藉由軋光輥之夾持搬送等而實施軋光處理,使正面背面平滑化。再者,視需要,亦可於乾燥器部124與軋光部126之間設置塗佈部,對平滑化之紙之表面塗佈塗料等。 於軋光部126實施軋光處理後之紙作為玻璃間隔紙而捲取於捲盤128,形成為輥狀(以下,設為巨型輥130)。 關於形成為巨型輥130之玻璃間隔紙,通常例如將玻璃間隔紙切斷成與製品相應之寬度並捲取,形成將8000~10000 m左右之特定長之長條之玻璃間隔紙捲繞而成之間隔紙輥42。即,通常,玻璃間隔紙係自巨型輥130分成小部分使用。 玻璃間隔紙自巨型輥130送出,藉由切割器134切斷成特定寬度(沿長度方向切斷),且藉由捲繞機136捲取。自巨型輥130送出之玻璃間隔紙於成為特定之長度之時間點,藉由切割器134切斷成特定長度(沿寬度方向切斷),形成以特定之寬度將長條之玻璃間隔紙捲繞而成之間隔紙輥42。 捲繞成間隔紙輥42之長條之玻璃間隔紙被切斷成與積層之玻璃板相應之尺寸之切片狀(矩形狀),且介置於積層之玻璃板之間。 於玻璃間隔紙之抄紙機100(製紙步驟)中,於調製供給至前槽112之紙原料液時,較佳為使用白色異物較少之紙漿作為成為原料之紙漿片。 例如,以與對上述玻璃間隔紙所實施之測定方法相同之方法而對紙漿片之白色異物之個數進行計數。根據白色異物之個數而篩選紙漿片,故可使用白色異物較少之紙漿片。 於紙漿片之製造過程中,亦有如下情況,即,在與樹脂構件接觸時,紙漿片上附著有人工有機物。進而,有紙漿片之人工有機物混入至玻璃間隔紙之問題。再者,較佳為紙漿片中之人工有機物之含量為0.08質量%以下。由於人工有機物之含量為0.08質量%以下,故可使混入至玻璃間隔紙中之人工有機物降低。此處所謂人工有機物係依據JIS P8224:2002測定之紙漿片中之樹脂成分。 使用白色異物較少之紙漿對於製造白色異物較少之玻璃間隔紙而言較佳。 於以紙漿片對白色異物之個數進行計數之情形時,較佳為50 μm以下之大小之白色異物之個數為200個/m2 以下。 為於抄紙步驟中減少有機物之混入,較佳為將於抄紙步驟中使用、且與紙原料液或濕紙等接觸之樹脂構件之樹脂毛邊去除。由於樹脂毛邊易脫落,且易混入至紙原料液或濕紙等中,故有效的是將樹脂毛邊去除。 又,較佳為於抄紙之前,於所有的配管步驟中進行弱鹼清洗或弱酸性清洗。其目的在於,於新製造玻璃間隔紙時,抑制於製造其他間隔紙時所產生之有機物混入。 若不進行如以上般先前未實施之澈底之管理,則難以製造白色異物較少之玻璃間隔紙。 (玻璃板捆包體) 本實施形態之玻璃板捆包體具有使玻璃間隔紙與玻璃板交替積層而成之玻璃板積層體、及載置玻璃板積層體之托板。 圖6中概念性地表示玻璃板捆包體之一例。再者,圖6係自玻璃之側面方向觀察玻璃板捆包體之圖(側視圖)。 圖6所示之玻璃板捆包體250包含使玻璃間隔紙260與玻璃板G交替積層而成之玻璃板積層體262、及載置玻璃板積層體262之托板252。 托板252係公知之玻璃板捆包用之托板,其具有基台254、立設於基台254之上表面之傾斜台256、及載置於基台254之上表面之載置台258。 傾斜台256之水平方向之一面(與玻璃板G之接觸面=背面)相對於鉛垂方向傾斜(以下,亦稱為傾斜面)。該傾斜面之角度只要係可使所積層之玻璃板G穩定地堆載、保管及搬送之角度即可,通常相對於水平方向為85°以下,例如較佳為85°~70°。 又,載置台258之上表面以相對於水平方向朝傾斜台256下降之方式傾斜。於圖示例中,作為一例,以使載置台258之上表面相對於傾斜台256之傾斜面成90°之方式而構成。 於托板252上,玻璃板G載置於載置台258之上表面,且以靠在傾斜台256之傾斜面之狀態而積層。 又,於玻璃板G之間,介置有本實施形態之玻璃間隔紙260。玻璃間隔紙260為較玻璃板G大之尺寸,且以覆蓋玻璃板G之整個面之方式介置於玻璃板G之間。再者,玻璃板G之尺寸較佳為2200 mm×1800 mm以上。如此於玻璃板之尺寸較大之情形時,配線之斷線等不良等之產生率變高,故可較佳地使用本實施形態之玻璃間隔紙。進而,玻璃板G之尺寸較佳為2400 mm×2100 mm。作為玻璃間隔紙之尺寸,較佳為與玻璃板之尺寸相同或大於玻璃板之尺寸,特佳為縱橫均較大,為20 mm以上。 再者,於所積層之玻璃板G與傾斜台256之間亦可同樣地介置有玻璃間隔紙260,又,亦可將最前面之玻璃板G之表面同樣地由玻璃間隔紙260覆蓋。 如上述般形成玻璃板捆包體250。該情形時,進而視需要亦可將保護板抵接於最前面之玻璃板G(玻璃間隔紙),架設帶狀體且固定於傾斜台256,又,亦可以覆蓋所有的玻璃板G之方式而蓋上罩。 再者,本發明之玻璃板捆包體並不限定於如圖6所示之玻璃板捆包體250般使玻璃板G倚靠而積層(所謂豎著堆疊)者。玻璃板捆包體亦可為例如日本實用新型登錄第3165973號公報中所示之板狀體收納容器般使用有可將玻璃板G水平積層(所謂平堆疊)之托板者。 於平堆疊之情形時,作用於靠近底之玻璃板及玻璃間隔紙上之負載變大,故異物易自玻璃間隔紙轉移至玻璃板,從而無法堆載較多之塊數,但藉由採用本實施形態之玻璃間隔紙可堆載較多之塊數。具體而言,即便為以每單位面積之負載30 g/cm2 以上之面壓將玻璃間隔紙壓抵於玻璃板之情形,亦可抑制自玻璃間隔紙轉移之異物。 於本實施形態之玻璃板捆包體中,作為玻璃板G,例示有各種公知之玻璃板。其中較佳為於表面形成有如上所述之配線或電極等元件之玻璃板,特佳為FPD用之玻璃板。 以上,對玻璃間隔紙、玻璃板積層體、及玻璃板捆包體詳細地進行了說明,但本發明並不限定於上述例,當然於不脫離本發明之要旨之範圍亦可進行各種改良或變更。 [實施例] 以下,藉由實施例更詳細地說明本發明,但本發明並不受到該等實施例之任何限定。 [實施例1] 使用圖5所示之一般的玻璃間隔紙之抄紙機,且使用新紙漿(紙漿片)作為原料而製作玻璃間隔紙。使用依據JIS P8224:2002測定之有機物之含量為0.08質量%以下、且目測觀察之白色異物為0.14個/m2 以下之紙漿片作為原料。 對由該紙漿片所製作之玻璃間隔紙進行:(A)將玻璃間隔紙按壓至評估用玻璃板(厚度0.7 mm,370 mm×470 mm之尺寸)(次數:100次,時間:4秒/次,壓力:0.45 MPa,評估用玻璃板溫度:55℃);(B)一面搬送已結束按壓之評估用玻璃板(線速200 cm/min),一面供給純水(流量:57 L/min),利用於評估用玻璃板之上側配置有2根及下側配置有2根之合計4根輥刷(輥徑(內徑):60 mm,輥徑(外徑):80 mm,毛徑:0.06 mm/密捲,材質:尼龍612,轉速:300 rpm,距離:上下0 mm)來清洗上述評估用玻璃板;(C)使用Orbotech公司製造之離線缺陷檢查系統(FPI-6000系列(型號:FPI6090D))來檢查已清洗之評估用玻璃板之所有異物,取得所有異物之圖像;及(D)根據圖像而對所有異物以目測進行外觀觀察,自所有異物中對50 μm以下之大小之白色異物之數量進行計數後,玻璃間隔紙之異物之總數為32個/269 m2 ,50 μm以下之大小之白色異物之個數為10個/269 m2 。 [實施例2] 作為原料,使用依據JIS P8224:2002測定之有機物之含量為0.05質量%以下、且目測觀察之白色異物為0.1個/m2 以下之紙漿片,除此之外,與實施例1同樣地製作玻璃間隔紙。 由該紙漿片所製作之玻璃間隔紙中,自所有異物中對50 μm以下之大小之白色異物之數量進行計數後,異物之總數為25個/269 m2 ,且50 μm以下之大小之白色異物之個數為6個/269 m2 。 [實施例3] 作為原料,使用依據JIS P8224:2002測定之有機物之含量為0.01質量%以下、且目測觀察之白色異物為0.05個/m2 以下之紙漿片,除此之外,與實施例1同樣地製作玻璃間隔紙。 由該紙漿片所製作之玻璃間隔紙中,自所有異物中對50 μm以下之大小之白色異物之數量進行計數後,異物之總數為24個/269 m2 ,且50 μm以下之大小之白色異物之個數為3個/269 m2 。 [比較例1] 作為原料,使用依據JIS P8224:2002測定之有機物之含量為0.1質量%以下、且目測觀察之白色異物為0.3個/m2 以下之紙漿片,且以未實施樹脂構件之清洗處理等之線進行抄紙,除此之外,與實施例1同樣地製作玻璃間隔紙。 由該紙漿片所製作之玻璃間隔紙中,自所有異物中對50 μm以下之大小之白色異物之數量進行計數後,異物之總數為40個/269 m2 ,且50 μm以下之大小之白色異物之個數為15個/269 m2 。 [性能評估] 使以上實施例1~3及比較例1中所製作之玻璃間隔紙介置於厚度0.5 mm、2500×2200 mm尺寸之FPD用之玻璃板之間,形成將複數塊玻璃板積層而成之玻璃板積層體。 將該玻璃板積層體載置於實施例1~3及比較例1之各玻璃間隔紙上豎著堆疊之圖6所示之托板上(玻璃板2000塊),製作玻璃板捆包體。將玻璃板捆包體保管10日。 自玻璃捆包體取出玻璃板,且將玻璃板清洗之後,於玻璃板之表面以既存之方法形成寬度10 μm之直線狀之配線,確認配線之斷線狀況。 使用2000塊玻璃板,將產生20塊以下之斷線不良之情形評估為○,將產生多於20塊之斷線不良之情形評估為×。 表1表示測定結果與評估結果。根據表1,於50 μm以下之大小之白色異物為10個/269 m2 以下之情形時,評估結果全部為○。於50 μm以下之大小之白色異物多於10個/269 m2 之情形時,評估結果全部為×。 根據該結果,可理解50 μm以下之大小之白色異物之個數與玻璃板上產生之斷線等不良有關。 可推測,對於大於50 μm之異物於清洗玻璃板時會被去除,另一方面,50 μm以下之大小之白色異物於清洗時難以去除。由此,藉由使50 μm以下之大小之白色異物之個數為10個/269 m2 以下而可抑制於玻璃板上產生之斷線等不良。 [表1]

Figure 105131220-A0304-0001
本案係基於2015年9月29日提出申請之日本專利申請2015-190848及2016年9月2日提出申請之日本專利申請2016-171847者,其等之內容亦參照之方式併入本文。Hereinafter, preferred embodiments of the present invention will be described based on the accompanying drawings. The present invention is described by the following preferred embodiments. Changes can be made in many ways without departing from the scope of the present invention, and other embodiments other than this embodiment can be used. Therefore, all changes within the scope of the present invention are included in the claims. Here, parts denoted by the same symbols in the drawings are the same elements having the same functions. Moreover, in this specification, when using "-" to express a numerical range, the numerical value of the upper limit and the lower limit represented by "-" is also included in a numerical range. Hereinafter, preferred embodiments of the present invention will be described based on the accompanying drawings. As mentioned above, in order to prevent the transfer of foreign matter from the glass spacer paper to the glass plate, causing the pollution of the glass plate surface, the disconnection of the wiring formed on the glass plate surface, etc., the method of reducing the content of foreign matter in the glass spacer paper has been taken before. method. However, according to the study of the inventors of the present invention, in the glass plate for FPD equal to the glass plate on which elements such as wiring and electrodes are formed on the surface, due to the recent increase in size and high definition of displays, even if there was no problem in the past The glass spacer paper with a small number of foreign objects also has a very high probability of wiring and other defects. Therefore, after further research, it was found that by reducing the number of specific foreign objects of 50 μm or less, defects such as disconnection of wiring can be suppressed, and the present invention was achieved. (Glass spacer paper) As the glass spacer paper used in this embodiment, chemical pulp such as kraft pulp (KP, kraft pulp), sulfite pulp (SP, sulfite pulp), and sodium alkali pulp (AP, soda pulp) can be used. ; Semi-chemical pulp (SCP, semi-chemical pulp), chemical groundwood pulp (CGP, chemi groundwood pulp) and other semi-chemical pulp; ground wood pulp (GP), thermomechanical pulp (TMP (thermomechanical pulp), BCTMP), wood chips Mechanical pulp such as RGP (refiner groundwood pulp); non-wood fiber pulp made of mulberry, mitsumami, hemp, kenaf, etc.; and glass spacer paper containing various raw materials such as synthetic pulp. Furthermore, the glass spacer paper of this invention may use these mixtures as a raw material, and may use what contains cellulose etc. as a raw material. Moreover, these raw materials can be waste paper, virgin pulp, or a mixture of waste paper and virgin pulp. Among them, virgin pulp is preferred. In the glass spacer paper of this embodiment, no matter what kind of pulp it is, it is preferable not to use a silicone-based antifoaming agent (containing silicone Defoamer) made of pulp is used as raw material. Among them, pulp produced without using an antifoaming agent containing polydimethylsiloxane is particularly suitable as a raw material for the glass spacer paper of this embodiment. Moreover, it is preferable that content of the organic matter measured based on JISP8224:2002 is 0.08 mass % or less of glass spacers. The lower limit of the content of organic matter is not particularly limited, and is, for example, 0.001% by mass or more. By making the content of organic matter 0.08% by mass or less, transfer of organic matter from the glass spacer to the glass plate can be suppressed. (Measuring method) Next, the measuring method of the foreign matter of the glass spacer will be described. FIG. 1 shows an overall configuration diagram of a measurement device 10 according to an embodiment. FIG. 1(A) shows a pressing device 12 , FIG. 1(B) shows a cleaning device 14 , FIG. 1(C) shows a defect inspection device 16 , and FIG. 1(D) shows a display device 18 . The pressing device 12 is composed of a lower pressing plate 20 , an upper pressing plate 22 , and a cylinder device 24 . A plate-shaped adsorption pad 26 is attached to the upper surface of the lower platen 20 , and the rectangular evaluation glass plate 28 holding the inspection object is adsorbed and detachably attached to the horizontal upper surface of the adsorption pad 26 . Here, the evaluation glass plate 28 has a thickness of 0.7 mm and a size of 370 mm×470 mm. As the evaluation glass plate 28, glass plates for FPDs such as liquid crystal displays (LCD, liquid crystal display), plasma display panels (PDP, Plasma Display Panel), organic electroluminescence (EL, electroluminescence) displays, etc. are exemplified, but are not limited thereto. Here, flat glass plates, such as glass plates for buildings and glass plates for vehicles, are mentioned. The upper platen 22 is arranged to face the lower platen 20 in the vertical direction. In addition, the upper platen 22 is fixed to an unillustrated frame. Also, a plate-shaped suction pad 30 is attached to the lower surface of the upper platen 22 , and a dummy glass plate 32 is detachably adsorbed and held on the surface below the level of the suction pad 30 . The ribbon-shaped glass spacer 36 rewound from the following spacer paper supply device (refer to FIG. 2 ) 34 is inserted through the evaluation glass plate parallel to the surface of each of the evaluation glass plate 28 and the dummy glass plate 32 28 and the gap between the dummy glass plate 32. The cylinder device 24 is a fluid cylinder that lifts the lower platen 20 . The cylinder body 38 is fixed on a stand not shown in the figure. Therefore, when the piston 40 expands, the lower platen 20 rises, whereby the evaluation glass plate 28 comes into contact with the glass spacer 36 located above the lower platen 20 . With the continuous upward movement of the lower platen 20 , the glass spacer paper 36 is lifted upwards (in the direction close to the dummy glass plate 32 ), and then is clamped by the evaluation glass plate 28 and the dummy glass plate 32 . Thereby, the evaluation glass plate 28 and the glass spacer 36 are pressed. In addition, when pressing, the glass spacer 36 is supported by the upper platen 22 via the glass plate 32 . Furthermore, since the glass spacer paper 36 is sandwiched between the evaluation glass plate 28 and the dummy glass plate 32, the glass plate laminate ( FIG. 6 ) laminated with the spacer paper in between is reproduced in the package ( FIG. 6 ). form. In addition, by pressing the evaluation glass plate 28 against the glass spacer 36 with a specific pressing force, it is possible to reproduce a load close to that at the time of actual transportation. Furthermore, when the piston 40 is contracted, the lower platen 20 descends in the direction of releasing the pressing force. In addition, in the embodiment, the lower platen 20 is raised and lowered, but the present invention is not limited to this, and it is only necessary to make the lower platen 20 and the upper platen 22 move up and down relative to each other. FIG. 2 is an explanatory diagram showing the pressing operation and the interleaving paper feeding operation performed by the pressing device 12 and the interleaving paper supplying device 34 in chronological order. In fact, when packaging and transporting the glass plate for FPD, generally speaking, the glass spacer paper will be provided by the paper manufacturer in the form of a roll in the required size and shape (approximately similar to the glass plate to be packaged) Rectangular shape) is used in the cut state. In the measuring device 10 of the embodiment, the strip-shaped glass spacer 36 in the state rewound from the state of the roll before cutting is used. The spacer paper supply device 34 is composed of a rotating support part 46 that rotatably supports the spacer paper roll 42 wound into a roll shape around its winding shaft 44, and a glass spacer that winds up a ribbon from the spacer paper roll 42. The winding portion 48 of the paper 36 is formed. As shown in FIG. 2(A) , the front end of the glass spacer 36 is fixed to the winding shaft 54 . At this time, the lower pressure plate 20 is located at the depressing position retracted downward from the depressing position. In the initial setting before the evaluation starts, the glass spacer paper 36 is rewound from the spacer paper roller 42 in the direction of arrow A, wound on the tension roller 50 , and inserted into the gap between the lower platen 20 and the upper platen 22 . Next, the glass spacer 36 is wound around the tension roller 52 , and the front end of the glass spacer 36 is fixed to the take-up shaft 54 of the take-up unit 48 . The take-up shaft 54 transmits the power of the motor 56 to rotate the glass spacer 36 in the same direction as the direction in which it is rewound from the spacer roll 42 (arrow A direction). In this way, the glass spacer 36 is wound up on the winding shaft 54 . Next, as shown in FIG. 2(B), the piston 40 of the cylinder device 24 is extended, and the lower platen 20 is raised in the direction of the arrow B that presses the evaluation glass plate 28 and the glass spacer paper 36, and the evaluation glass plate The surface of 28 is pressed to glass spacer paper 36. The conditions at this time were 4 seconds/time, a pressure of 0.45 MPa, and a temperature of the evaluation glass plate 28 of 55°C. Next, as shown in FIG. 2(C), the piston 40 of the cylinder device 24 is contracted so that the lower pressure plate 20 is located at the depressing position retracted downward from the depressing position. Thereafter, the glass spacer 36 is rewound from the spacer roll 42 by the spacer supply device 34 for only one sheet. In addition, although not shown in FIG. 2, the control device which drives and controls the cylinder device 24 and the motor 56 intermittently is provided. This control device is to make the intermittent pressing and pressing release actions of the cylinder device 24 shown by arrows B and C, and the intermittent paper winding action of the motor 56 shown by arrow A to perform multiple times alternately. control in a manner. That is, the control device drives and controls the cylinder device 24 and the motor 56 intermittently so that the step of feeding the separator paper between the separator paper supply device 34 and the step of pressing the cylinder device 24 against the evaluation glass plate 28 are alternately performed multiple times. The operation of winding up one sheet of glass spacer paper 36 refers to the operation of winding up the size of the glass spacer paper 36 used for packaging and transporting the glass plate 28 for evaluation as one sheet. Thereby, the evaluation glass plate 28 is always pressed to a new glass spacer 36 . By repeating the spacer paper winding operation for the spacer paper roll 42 a plurality of times, the foreign object information of the spacer paper roll 42 having a large area can be collected on one evaluation glass plate 28 . In FIG. 2(D), the above operation was repeated 100 times. Although the spacer paper winding operation can be performed repeatedly for the entire length of the spacer paper roll 42 , the time required to collect foreign matter information on one glass plate 28 for evaluation becomes longer. Considering the foreign matter information collected on the evaluation glass plate 28 and the time, in this embodiment, the spacer paper winding action is set to 100 times, that is, the foreign matter information of 100 sheets of glass spacer paper 36 is collected on the evaluation glass plate 28 . Also, when the glass spacer 36 cut with the same size as the evaluation glass plate 28 is used in the pressing device 12 of the embodiment, the glass spacer 36 should be attached to the dummy glass plate of the upper platen 22 32 below the surface. Thereby, the glass spacer 36 is supported by the upper platen 22 via the dummy glass plate 32 . The cleaning device 14 shown in FIG. 1(B) cleans the surface of the glass plate 28 for evaluation with the glass spacer 36 pressed by the pressing device 12, and attaches (transfers) the self-glass spacer 36 to the glass plate 28 for evaluation. Remove foreign matter on the surface. The cleaning device 14 transports the evaluation glass plate 28 at a linear speed of 200 cm/min, supplies pure water from the nozzle 58 at a flow rate of 57 L/min, and makes the upper first roller brush 60, upper second roller brush 62, lower The side first roller brush 64 and the lower side second roller brush 66 cleaned the evaluation glass plate 28 at a rotation speed of 300 rpm (in the same direction as the evaluation glass plate 28 is conveyed). In addition, foreign matter that is difficult to remove during cleaning remains on the surface of the evaluation glass plate 28 without being removed. In the embodiment, the upper first roller brush 60 and the upper second roller brush 62 arranged on the upper side of the evaluation glass plate 28 , and the lower first roller brush 64 and lower side arranged on the lower side of the evaluation glass plate 28 are provided. The second roller brush 66 on the lower side. Moreover, the nozzle 58 which sprays pure water to the surface of the glass plate 28 for evaluation is provided. The upper first roller brush 60 , the upper second roller brush 62 , the lower first roller brush 64 , and the lower second roller brush 66 are brought into contact with the surface of the evaluation glass plate 28 and rotated. All of the upper first roller brush 60, upper second roller brush 62, lower first roller brush 64, and lower second roller brush 66 are the same roller brush. The roller brush is a densely rolled roller brush with a roller diameter (inner diameter) of 60 mm, a roller diameter (outer diameter) of 80 mm, and a hair diameter of 0.06 mm. The hair of the roller brush is made of nylon 612. The so-called dense roll means that the grooved brush after flocking is wound around the roller without gaps. As shown in FIG. 3(A), the distance L1 between the upper first roller brush 60 and the upper second roller brush 62 is 200 mm. Moreover, the distance L2 of the upper side 1st roller brush 60 and the lower side 1st roller brush 64 was 50 mm. Also, as shown in FIG. 3(A), before the evaluation glass plate 28 passes, the upper first roller brush 60 and the lower first roller brush 64 are arranged at the position where their hairs contact each other, that is, at a distance of 0 mm up and down. Location. Similarly, the upper 2nd roller brush 62 and the lower 2nd roller brush 66 are arrange|positioned at the position where the hair of each contacts, that is, the position of 0 mm up and down. According to the cleaning device 14, while conveying the evaluation glass plate 28 in the direction of the arrow D, pure water is supplied from the nozzle 58 to the surface of the evaluation glass plate 28, and the upper first roller brush 60, upper second roller brush 62, lower The side first roller brush 64 and the lower side second roller brush 66 rotate in the same direction as the conveyance direction of the evaluation glass plate 28 to clean the surface of the evaluation glass plate 28 . As shown in FIG. 3(A), the distance between the upper first roller brush 60 and the lower first roller brush 64 and the distance between the upper second roller brush 62 and the lower second roller brush 66 are set to 0 mm up and down. Therefore, as shown in FIG. 3(B), when the evaluation glass plate 28 passes between the upper first roller brush 60 and the lower first roller brush 64, and between the upper second roller brush 62 and the lower second roller brush 66, Between them, the upper first roller brush 60, upper second roller brush 62, lower first roller brush 64, and lower second roller brush 66 are pressed against each other with a pressure equivalent to the thickness of the evaluation glass plate 28 For evaluation glass plate 28. After the pressing step of the pressing device 12 , the surface of the evaluation glass plate 28 adheres to the surface of the glass spacer 36 , such as dust and paper scraps that can be removed by cleaning, and foreign objects that are difficult to remove by cleaning. The evaluation objects of the glass spacer 36 and the glass plate 28 for evaluation are foreign substances that are difficult to remove by cleaning the surface of the glass plate 28 for evaluation. Thus, in the cleaning step of the cleaning device 14 , foreign matter that can be removed by cleaning is removed from the evaluation glass plate 28 , and foreign matter that is difficult to remove by cleaning remains on the glass plate. As shown in Figure 1 (C), the evaluation glass plate 28 after cleaning is transported to the defect inspection device 16 (Orbotech's offline defect inspection system FPI-6000 series (model: FPI6090D). The defect inspection device 16 inspects the glass plate after cleaning. Foreign matter on the surface of the evaluation glass plate 28. The defect inspection device 16 inspects the foreign matter that is difficult to remove on the surface of the evaluation glass plate 28 through light transmission, and obtains images of all foreign matter. Next, as shown in Figure 1 ( As shown in D), the image 80 obtained by the defect inspection device 16 is displayed on the display device 18. Based on the image 80, visually observe the appearance of all foreign objects. From all foreign objects, the white foreign objects with a size of 50 μm or less The number is counted. The lower limit of the size of the white foreign matter is not particularly limited, for example, it is more than 0.1 μm. Next, the measurement method for counting the number of white foreign matter will be described. An off-line defect manufactured by Orbotech Corporation as the defect inspection device 16 is used The inspection system (FPI-6000 series (model: FPI6090D)) inspects all foreign matter on the evaluation glass plate 28 after cleaning, and obtains images of all foreign matter. The conditions when using the offline defect inspection system are shown below. Set the sensitivity For the high-sensitivity mode (2 μm), set the non-measurement area to 10 mm from the end. Furthermore, set the lamp illumination to "30" instead of "66" in the standard sensitivity mode (4 μm). That is, the Compared with the standard sensitivity mode, the lamp illumination is reduced. On the other hand, regarding the setting (threshold value) of the light receiving element side, the effective threshold value of the darker part is set to "30" instead of "15" in the standard sensitivity mode. That is, The threshold value is increased, so compared with the standard sensitivity mode, the brighter part is detected. In addition, the effective threshold value of the brighter part is set to "10" in the same way as "10" in the standard sensitivity mode. Automatically in the defect inspection device 16 Finally, the image 80 obtained by the defect inspection device 16 is displayed on the display device 18, and the appearance of all foreign objects is visually observed according to the image 80, and among all foreign objects, 50 μm or less The number of white foreign matter is counted.Here, the so-called "appearance observation by visual inspection" includes taking the scale of the image 80 obtained by the defect inspection device 16 as a reference in different order, and taking the long-diameter direction as the reference. The act of listing foreign matter of 50 μm or less, and the act of listing white foreign matter from among the types of foreign matter shown below. Next, the types of foreign matter of all the evaluation glass plates 28 obtained by the defect inspection device 16 To illustrate. Fig. 4 is the image of the foreign matter obtained by the defect inspection device 16 after the glass spacer paper 36 is pressed to the glass plate 28 for evaluation 100 times and cleaned by the cleaning device 14. The inventors et al. Examining the image obtained by the device 16 and studying the foreign matter, it was found that there are several types of foreign matter. Fig. 4(A) shows black foreign matter (black/small) with a size of 50 μm or less. FIG. 4(B) shows black foreign matter (black/large) with a size larger than 50 μm. FIG. 4(C) shows white foreign matter (white/small) with a size of 50 μm or less. FIG. 4(D) shows white foreign matter (white/large) with a size larger than 50 μm. Fig. 4(E) shows a collection (denseness) of a plurality of foreign objects. FIG. 4(F) shows foreign objects (others) not included in the foreign objects in FIGS. 4(A) to (E). Here, the so-called white foreign matter (white foreign matter) refers to an image captured under the above-mentioned defect inspection conditions as shown in FIG. Foreign bodies in contrasting parts. Also, when there is an aggregate of a plurality of foreign objects in one image, the aggregate is acquired as one foreign object, and its size is judged based on its long-axis direction. The size of foreign matter is classified into foreign matter below 50 μm and foreign matter larger than 50 μm based on the long-axis direction. Also, for example, when counting the number of all foreign matter on two different glass spacers, there may be cases where the total number of foreign matter is approximately the same, but the number of white foreign matter with a size of 50 μm or less on one glass spacer is The number of white foreign objects whose size is less than 50 μm of another glass spacer. Also, for the other two different glass spacers, even if the total number of foreign matter in one glass spacer is less than the total number of foreign matter in the other glass spacer, the number of white foreign matter with a size of 50 μm or less is also equal to that of glass spacer. The number of spacers is more than the number of another glass spacer. Furthermore, the lower limit of the number of white foreign matter is not particularly limited, for example, it is 1 piece/269 m 2 or more. That is, the number of objects of white foreign objects with a size of 50 μm or less in the total number of foreign objects differs for each glass spacer. The inventors focused on the number of white foreign objects with a size of 50 μm or less rather than the total number of foreign objects, and found that glass spacers with less white foreign objects with a size of 50 μm or less can suppress the occurrence of defects such as disconnection of the glass plate . This result is demonstrated in the following Example. After the analysis of the white foreign matter, it is mainly so-called artificial organic matter such as PET (polyethylene terephthalate) or nylon, EVA (ethylene-vinyl acetate copolymer resin). It is considered that the artificial organic matter is in contact with the paper raw material liquid or wet paper when the paper raw material liquid passes through the plastic thread used in the thread part, or when the wet paper is mechanically pressed and dehydrated in the press part through a set of rollers and felts. when mixed in. The inventors, etc. have studied diligently and found that the influence of the contact member called the canvas tape is particularly large as the cause of the generation of the white foreign matter. (Manufacturing method of glass spacer paper) FIG. 5 is a schematic configuration diagram of a paper machine 100 for producing glass spacer paper. As shown in FIG. 5 , a raw material liquid for glass spacer paper (a liquid obtained by diluting pulp with water) is supplied in a sheet form from a front tank 112 onto the wire 116 provided under the wire portion 114 . The paper raw material solution supplied to the lower thread 116 is then sandwiched between the lower thread 116 and the upper thread 118 to spread and dehydrate with a uniform thickness to become wet paper (paper). The lower thread 116 and the upper thread 118 of the thread portion 114 are penetrating films formed in an endless strip shape. In particular, they are nets made of plastic or metal material, or endless belts made of felt containing natural or synthetic fibres. The lower wire 116 and the upper wire 118 are stretched over a plurality of rollers, and transmit the driving force of a motor (not shown) to the driving roller among the plurality of rollers, thereby moving around at a specific speed. The wet paper formed in the line part 114 is conveyed to the press part 120 having a press roll, an endless belt-shaped felt, and a pair of press rolls, where further dehydration and pressing are carried out at the same time. The wet paper passing through the press section 120 is conveyed to the dryer section 124 constituted by a plurality of rolls, and is dried in an environment of, for example, about 120° C. while passing through the dryer section 124 . When passing through the dryer unit 124, if the wet paper is directly conveyed at high speed, there is a risk of paper breakage, so the wet paper is conveyed in a state where an auxiliary member called a canvas belt is in contact with the wet paper. In order to obtain a glass plate with less white foreign matter like this embodiment, it is preferable to carry out as follows. That is, it can be mentioned that so-called artificial organic substances such as PET (polyethylene terephthalate) or nylon, EVA (ethylene-vinyl acetate copolymer resin) are not used for the material constituting the canvas tape, or the use of canvas tape Replace before deterioration, or coat the surface of the canvas with cellulose or SiO 2 that cannot become white foreign matter, etc. The paper dried by the dryer unit 124 is conveyed to the calendering unit 126, and is subjected to calendering treatment by nip and conveyance of calender rolls to smooth the front and back sides. Furthermore, if necessary, a coating section may be provided between the dryer section 124 and the calender section 126 to apply a paint or the like to the surface of the smoothed paper. The paper subjected to the calendering process in the calendering unit 126 is wound up on the reel 128 as a glass spacer paper, and is formed in a roll shape (hereinafter referred to as a jumbo roll 130 ). Regarding the glass spacer paper formed as the jumbo roll 130, usually, for example, the glass spacer paper is cut into a width corresponding to the product and rolled up to form a long strip of glass spacer paper with a specific length of about 8000 to 10000 m. There is a paper roll 42 between them. That is, generally, the glass spacer paper is divided into small parts from the jumbo roll 130 and used. The glass spacer paper is sent out from the jumbo roll 130 , cut into a specific width (cut along the length direction) by a cutter 134 , and wound up by a winder 136 . The glass spacer paper sent out from the jumbo roll 130 is cut into a specific length (cutting along the width direction) by the cutter 134 at the time point when it becomes a specific length, forming a long strip of glass spacer paper with a specific width. A spacer roll 42 is formed. The elongated glass spacer paper wound into the spacer paper roll 42 is cut into slices (rectangular shapes) of a size corresponding to the laminated glass plates, and interposed between the laminated glass plates. In the paper machine 100 (paper manufacturing step) for glass spacer paper, when preparing the paper raw material liquid supplied to the front tank 112, it is preferable to use pulp with less white foreign matter as the pulp sheet used as the raw material. For example, the number of objects of the white foreign matter on the pulp sheet is counted by the same method as the measurement method implemented on the above-mentioned glass spacer. The pulp sheet is screened according to the number of white foreign matter, so the pulp sheet with less white foreign matter can be used. In the manufacturing process of the pulp sheet, artificial organic substances may adhere to the pulp sheet when it comes into contact with the resin member. Furthermore, there is a problem that artificial organic matter of the pulp sheet is mixed into the glass spacer. Furthermore, it is preferable that the content of the artificial organic matter in a pulp sheet is 0.08 mass % or less. Since the content of the artificial organic matter is 0.08% by mass or less, the artificial organic matter mixed into the glass spacer can be reduced. Here, artificial organic matter refers to the resin component in the pulp sheet measured based on JIS P8224:2002. It is better to use pulp with less white foreign matter to produce glass spacer paper with less white foreign matter. When counting the number of white foreign objects with a pulp sheet, the number of white foreign objects with a size of 50 μm or less is preferably 200 pieces/m 2 or less. In order to reduce the incorporation of organic matter in the papermaking step, it is preferable to remove the resin burrs of the resin member used in the papermaking step and in contact with the paper raw material liquid or wet paper. Since the resin burrs are easy to fall off and are easily mixed into the paper stock solution or wet paper, it is effective to remove the resin burrs. Moreover, it is preferable to perform weak alkali cleaning or weak acid cleaning in all piping steps before papermaking. Its purpose is to suppress the incorporation of organic substances generated in the manufacture of other spacers when newly manufacturing glass spacers. It is difficult to manufacture a glass spacer with less white foreign matter unless thorough management has not been carried out as described above. (Glass Plate Package) The glass plate package of this embodiment has a glass plate laminate in which glass spacers and glass plates are alternately laminated, and a pallet on which the glass plate laminate is placed. An example of the glass plate package is conceptually shown in FIG. 6 . In addition, FIG. 6 is the figure (side view) which looked at the glass plate package body from the side direction of glass. A glass plate package 250 shown in FIG. 6 includes a glass plate laminate 262 in which glass spacers 260 and glass plates G are alternately laminated, and a pallet 252 on which the glass plate laminate 262 is placed. The pallet 252 is a known pallet for packing glass plates, and has a base 254 , an inclined table 256 erected on the upper surface of the base 254 , and a mounting table 258 placed on the upper surface of the base 254 . One surface in the horizontal direction of the tilt table 256 (the contact surface with the glass plate G = the back surface) is inclined with respect to the vertical direction (hereinafter also referred to as an inclined surface). The angle of the inclined surface should only be an angle at which the laminated glass sheets G can be stably stacked, stored and transported, and is usually 85° or less with respect to the horizontal direction, for example, preferably 85° to 70°. In addition, the upper surface of the mounting table 258 is inclined so as to descend toward the inclined table 256 with respect to the horizontal direction. In the illustrated example, as an example, it is configured such that the upper surface of the mounting table 258 forms an angle of 90° with respect to the inclined surface of the inclined table 256 . On the pallet 252 , the glass plate G is placed on the upper surface of the mounting table 258 , and is stacked in a state of leaning against the inclined surface of the inclined table 256 . Moreover, between the glass plates G, the glass spacer 260 of this embodiment is interposed. The glass spacer 260 is larger in size than the glass plate G, and is interposed between the glass plates G so as to cover the entire surface of the glass plate G. As shown in FIG. Furthermore, the size of the glass plate G is preferably more than 2200 mm×1800 mm. In this way, when the size of the glass plate is large, the occurrence rate of defects such as disconnection of wiring becomes high, so the glass spacer of this embodiment can be preferably used. Furthermore, the size of the glass plate G is preferably 2400 mm×2100 mm. The size of the glass spacer is preferably the same as the size of the glass plate or larger than the size of the glass plate, especially preferably larger in both length and width, 20 mm or more. Furthermore, the glass spacer 260 may be similarly interposed between the laminated glass plate G and the tilt table 256, and the surface of the front glass plate G may also be covered with the glass spacer 260 in the same manner. The glass plate package body 250 is formed as mentioned above. In this case, if necessary, the protective plate may also be brought into contact with the front glass plate G (glass spacer), and the belt-shaped body may be erected and fixed to the tilt table 256, and all the glass plates G may be covered. And put on the hood. In addition, the glass plate package body of this invention is not limited to the glass plate G leaning and stacking (so-called vertical stacking) like the glass plate package body 250 shown in FIG. The glass plate package may use a pallet for horizontally stacking glass plates G (so-called flat stacking) like the plate-shaped body storage container shown in Japanese Utility Model Registration No. 3165973, for example. In the case of flat stacking, the load acting on the glass plate near the bottom and the glass spacer becomes larger, so foreign matter is easily transferred from the glass spacer to the glass plate, so that it is impossible to stack more pieces, but by using this The glass spacer of the embodiment can be stacked with more pieces. Specifically, even when the glass spacer is pressed against the glass plate with a surface pressure of 30 g/cm 2 or more of load per unit area, foreign matter transferred from the glass spacer can be suppressed. In the glass plate package body of this embodiment, various well-known glass plates are illustrated as the glass plate G. Among them, a glass plate on which elements such as wiring and electrodes as described above are formed on the surface is preferred, and a glass plate for FPD is particularly preferred. As mentioned above, the glass spacer paper, the glass plate laminate, and the glass plate packing body have been described in detail, but the present invention is not limited to the above-mentioned examples, and of course various improvements or improvements are possible without departing from the gist of the present invention. change. [Examples] Hereinafter, the present invention will be described in more detail by examples, but the present invention is not limited by these examples. EXAMPLE 1 Using the paper machine of the general glass spacer paper shown in FIG. 5, the glass spacer paper was produced using virgin pulp (pulp sheet) as a raw material. A pulp sheet having an organic matter content of 0.08% by mass or less as measured in accordance with JIS P8224:2002 and a visually observed white foreign matter of 0.14 pieces/m 2 or less was used as a raw material. For the glass spacer paper made from the pulp sheet: (A) Press the glass spacer paper to the glass plate for evaluation (thickness 0.7 mm, size 370 mm×470 mm) (number of times: 100 times, time: 4 seconds/ times, pressure: 0.45 MPa, temperature of the glass plate for evaluation: 55°C); (B) While transporting the glass plate for evaluation that has been pressed (line speed: 200 cm/min), pure water is supplied on the other hand (flow rate: 57 L/min ), using a total of 4 roller brushes (roller diameter (inner diameter): 60 mm, roller diameter (outer diameter): 80 mm, hair diameter : 0.06 mm/coil, material: nylon 612, rotating speed: 300 rpm, distance: 0 mm up and down) to clean the above glass plate for evaluation; (C) use the offline defect inspection system manufactured by Orbotech (FPI-6000 series (model : FPI6090D)) to inspect all foreign objects on the cleaned evaluation glass plate, and obtain images of all foreign objects; After counting the number of large and small white foreign objects, the total number of foreign objects on the glass spacer is 32/269 m 2 , and the number of white foreign objects below 50 μm is 10/269 m 2 . [Example 2] As a raw material, a pulp sheet whose organic matter content measured according to JIS P8224:2002 is 0.05% by mass or less, and whose white foreign matter is visually observed is 0.1 pieces/m 2 or less is used. 1 Make a glass spacer in the same way. In the glass spacer paper made from this pulp sheet, after counting the number of white foreign matter with a size of 50 μm or less among all the foreign matter, the total number of foreign matter was 25 pieces/269 m 2 , and the white foreign matter with a size of 50 μm or less was counted. The number of foreign objects was 6/269 m 2 . [Example 3] As a raw material, a pulp sheet whose organic matter content measured according to JIS P8224:2002 is 0.01% by mass or less, and whose white foreign matter is visually observed is 0.05 pieces/m 2 or less is used. 1 Make a glass spacer in the same way. In the glass spacer made of this pulp sheet, after counting the number of white foreign matter with a size of 50 μm or less among all the foreign matter, the total number of foreign matter was 24 pieces/269 m 2 , and the white foreign matter with a size of 50 μm or less was counted. The number of foreign objects was 3/269 m 2 . [Comparative Example 1] As a raw material, a pulp sheet whose organic matter content measured according to JIS P8224:2002 is 0.1% by mass or less, and whose white foreign matter is visually observed is 0.3 pieces/ m2 or less is used, and the cleaning of the resin member is not performed. A glass spacer paper was produced in the same manner as in Example 1 except that papermaking was performed following the treatment. In the glass spacer made of this pulp sheet, the total number of foreign matter was 40 pieces/269 m 2 after counting the number of white foreign matter with a size of 50 μm or less from all the foreign matter, and the white foreign matter with a size of 50 μm or less The number of foreign objects was 15/269 m 2 . [Performance evaluation] The glass spacers produced in the above Examples 1-3 and Comparative Example 1 were interposed between glass plates for FPDs with a thickness of 0.5 mm and a size of 2500×2200 mm to form a laminate of multiple glass plates Made of glass plate laminate. This glass plate laminate was mounted on the pallet shown in FIG. 6 (2000 glass plates) stacked vertically on each of the glass spacers of Examples 1 to 3 and Comparative Example 1, and a glass plate package was produced. The glass plate package was stored for 10 days. After taking out the glass plate from the glass package and cleaning the glass plate, a linear wiring with a width of 10 μm was formed on the surface of the glass plate by an existing method, and the disconnection of the wiring was checked. Using 2000 glass plates, the case where 20 or less disconnection defects occurred was evaluated as ○, and the case where more than 20 disconnection defects occurred was evaluated as x. Table 1 shows the measurement results and evaluation results. According to Table 1, when the number of white foreign objects with a size of 50 μm or less is 10 pieces/269 m 2 or less, the evaluation results are all ○. When there were more than 10 white foreign objects with a size of 50 μm or less per 269 m 2 , the evaluation results were all ×. From this result, it can be understood that the number of white foreign objects with a size of 50 μm or less is related to defects such as disconnections occurring on the glass plate. It can be inferred that foreign matter larger than 50 μm will be removed when cleaning the glass plate. On the other hand, white foreign matter below 50 μm is difficult to remove during cleaning. Accordingly, by setting the number of white foreign objects with a size of 50 μm or less to 10 pieces/269 m 2 or less, defects such as disconnection on the glass plate can be suppressed. [Table 1]
Figure 105131220-A0304-0001
This case is based on Japanese patent application 2015-190848 filed on September 29, 2015 and Japanese patent application 2016-171847 filed on September 2, 2016, the contents of which are also incorporated herein by reference.

10‧‧‧測定裝置 12‧‧‧按壓裝置 14‧‧‧清洗裝置 16‧‧‧缺陷檢查裝置 18‧‧‧顯示裝置 20‧‧‧下壓盤 22‧‧‧上壓盤 24‧‧‧汽缸裝置 26‧‧‧吸附墊 28‧‧‧評估用玻璃板 30‧‧‧吸附墊 32‧‧‧玻璃板 34‧‧‧間隔紙供給裝置 36‧‧‧玻璃間隔紙 38‧‧‧汽缸本體 40‧‧‧活塞 42‧‧‧間隔紙輥 44‧‧‧捲繞軸 46‧‧‧旋轉支持部 48‧‧‧捲取部 50‧‧‧張力輥 52‧‧‧張力輥 54‧‧‧捲取軸 56‧‧‧馬達 58‧‧‧噴嘴 60‧‧‧上側第1輥刷 62‧‧‧上側第2輥刷 64‧‧‧下側第1輥刷 66‧‧‧下側第2輥刷 80‧‧‧圖像 100‧‧‧抄紙機 112‧‧‧前槽 114‧‧‧線部 116‧‧‧下線 118‧‧‧上線 120‧‧‧壓榨部 124‧‧‧乾燥器部 126‧‧‧軋光部 128‧‧‧捲盤 130‧‧‧巨型輥 134‧‧‧切割器 136‧‧‧捲繞機 250‧‧‧玻璃板捆包體 252‧‧‧托板 254‧‧‧基台 256‧‧‧傾斜台 258‧‧‧載置台 260‧‧‧玻璃間隔紙 262‧‧‧玻璃板積層體 G‧‧‧玻璃板 L1‧‧‧距離 L2‧‧‧距離10‧‧‧measurement device 12‧‧‧press device 14‧‧‧Cleaning device 16‧‧‧Defect inspection device 18‧‧‧display device 20‧‧‧Lower pressure plate 22‧‧‧upper platen 24‧‧‧Cylinder device 26‧‧‧Absorptive pad 28‧‧‧Evaluation glass plate 30‧‧‧Absorptive pad 32‧‧‧glass plate 34‧‧‧Interval paper supply device 36‧‧‧Glass spacer 38‧‧‧Cylinder body 40‧‧‧piston 42‧‧‧Interval Paper Roller 44‧‧‧Winding shaft 46‧‧‧rotation support 48‧‧‧Coiling Department 50‧‧‧tension roller 52‧‧‧tension roller 54‧‧‧Coiling shaft 56‧‧‧motor 58‧‧‧Nozzle 60‧‧‧The first roller brush on the upper side 62‧‧‧The second roller brush on the upper side 64‧‧‧The first roller brush on the lower side 66‧‧‧The second roller brush on the lower side 80‧‧‧images 100‧‧‧paper machine 112‧‧‧Front groove 114‧‧‧Line Department 116‧‧‧offline 118‧‧‧online 120‧‧‧press section 124‧‧‧Desiccator Department 126‧‧‧Calendering Department 128‧‧‧Reels 130‧‧‧Jumbo roller 134‧‧‧Cutter 136‧‧‧winding machine 250‧‧‧glass plate package body 252‧‧‧Pallet 254‧‧‧abutment 256‧‧‧Tilt table 258‧‧‧Placing table 260‧‧‧Glass spacer 262‧‧‧Glass plate laminate G‧‧‧Glass plate L1‧‧‧distance L2‧‧‧distance

圖1(A)~(D)係測定裝置之整體構成圖。 圖2(A)~(D)係按時間順序表示由按壓裝置與間隔紙供給裝置進行之間隔紙供給動作及按壓動作之說明圖。 圖3(A)及(B)係表示評估用玻璃板通過清洗裝置時之狀態之說明圖。 圖4(A)~(F)係藉由缺陷檢查裝置取得之圖像。 圖5係製造玻璃間隔紙之抄紙機之概略構成圖。 圖6係概念性地表示玻璃板捆包體之一例之圖。1 (A) to (D) are the overall configuration diagrams of the measuring device. 2(A) to (D) are explanatory diagrams showing, in chronological order, the interleaf supply operation and the pressing operation performed by the pressing device and the interleaf supply device. 3(A) and (B) are explanatory diagrams showing the state when the glass plate for evaluation passes through the cleaning device. Figure 4(A)-(F) are the images obtained by the defect inspection device. Fig. 5 is a schematic configuration diagram of a paper machine for manufacturing glass spacer paper. Fig. 6 is a diagram conceptually showing an example of a glass plate package.

10‧‧‧測定裝置 10‧‧‧measurement device

12‧‧‧按壓裝置 12‧‧‧press device

14‧‧‧清洗裝置 14‧‧‧Cleaning device

16‧‧‧缺陷檢查裝置 16‧‧‧Defect inspection device

18‧‧‧顯示裝置 18‧‧‧display device

20‧‧‧下壓盤 20‧‧‧Lower pressure plate

22‧‧‧上壓盤 22‧‧‧upper platen

24‧‧‧汽缸裝置 24‧‧‧Cylinder device

26‧‧‧吸附墊 26‧‧‧Absorptive pad

28‧‧‧評估用玻璃板 28‧‧‧Evaluation glass plate

30‧‧‧吸附墊 30‧‧‧Absorptive pad

32‧‧‧玻璃板 32‧‧‧glass plate

36‧‧‧玻璃間隔紙 36‧‧‧Glass spacer

38‧‧‧汽缸本體 38‧‧‧Cylinder body

58‧‧‧噴嘴 58‧‧‧Nozzle

60‧‧‧上側第1輥刷 60‧‧‧The first roller brush on the upper side

62‧‧‧上側第2輥刷 62‧‧‧The second roller brush on the upper side

64‧‧‧下側第1輥刷 64‧‧‧The first roller brush on the lower side

66‧‧‧下側第2輥刷 66‧‧‧The second roller brush on the lower side

80‧‧‧圖像 80‧‧‧images

Claims (9)

一種玻璃間隔紙,其係藉由下述測定方法而計數之50μm以下之大小之白色異物之數量為10個/269m2以下者,且該玻璃間隔紙係藉由使用依據JIS P8224:2002測定之有機物之含量為0.08質量%以下、且目測觀察之白色異物為0.14個/m2以下之紙漿片作為原料而製作者,[測定方法](A)將玻璃間隔紙按壓至FPD用玻璃板(厚度0.7mm,370mm×470mm之尺寸)(次數:100次,時間:4秒/次,壓力:0.45MPa,FPD用玻璃板溫度:55℃);(B)一面搬送已結束按壓之上述FPD用玻璃板(線速200cm/min),一面供給純水(流量:57L/min),利用於上述FPD用玻璃板之上側配置有2根及於下側配置有2根之合計4根輥刷(輥徑(內徑):60mm,輥徑(外徑):80mm,毛徑:0.06mm/密捲,材質:尼龍612,轉速:300rpm,距離:上下0mm)來清洗上述FPD用玻璃板;(C)使用Orbotech公司製造之離線缺陷檢查系統(FPI-6000系列(型號:FPI6090D))來檢查已清洗之上述FPD用玻璃板之所有異物,取得所有異物之圖像;及(D)根據上述圖像而對上述所有異物以目測進行外觀觀察,自上述所有異物中對50μm以下之大小之白色異物之數量進行計數。 A glass spacer, which is counted by the following measurement method and the number of white foreign objects with a size of 50 μm or less is 10 pieces/269m 2 or less, and the glass spacer is measured by using JIS P8224:2002 The pulp sheet with an organic content of 0.08% by mass or less and a visually observed white foreign matter of 0.14 pieces/ m2 or less is used as a raw material. [Measurement method] (A) Press the glass spacer paper onto the glass plate for FPD (thickness 0.7mm, size 370mm×470mm) (number of times: 100 times, time: 4 seconds/time, pressure: 0.45MPa, glass plate temperature for FPD: 55°C); plate (line speed 200cm/min), pure water (flow rate: 57L/min) is supplied to one side, and a total of 4 roller brushes (roller brushes) with 2 on the upper side and 2 on the lower side of the above-mentioned glass plate for FPD are used. Diameter (inner diameter): 60mm, roller diameter (outer diameter): 80mm, gross diameter: 0.06mm/coil, material: nylon 612, speed: 300rpm, distance: up and down 0mm) to clean the above glass plate for FPD; (C ) Use the offline defect inspection system (FPI-6000 series (model: FPI6090D)) manufactured by Orbotech to inspect all foreign objects on the above-mentioned FPD glass plate that has been cleaned, and obtain images of all foreign objects; and (D) according to the above images All the above-mentioned foreign matter was visually observed for appearance, and the number of white foreign matter with a size of 50 μm or less was counted among all the above-mentioned foreign matter. 如請求項1之玻璃間隔紙,其中藉由上述測定方法而計數之50μm以下之大小之白色異物之數量為6個/269m2以下。 The glass spacer according to claim 1, wherein the number of white foreign objects with a size of 50 μm or less counted by the above-mentioned measuring method is 6 pieces/269m 2 or less. 如請求項2之玻璃間隔紙,其中藉由上述測定方法而計數之50μm以下之大小之白色異物之數量為3個/269m2以下。 The glass spacer paper according to claim 2, wherein the number of white foreign objects with a size of 50 μm or less counted by the above-mentioned measuring method is 3 pieces/269m 2 or less. 如請求項1至3中任一項之玻璃間隔紙,其中依據JIS P8224:2002測定之有機物之含量為0.08質量%以下。 The glass spacer paper according to any one of claims 1 to 3, wherein the content of organic matter measured in accordance with JIS P8224:2002 is 0.08% by mass or less. 如請求項1至3中任一項之玻璃間隔紙,其係用於2200mm×1800mm以上之玻璃板之玻璃間隔紙,上述玻璃間隔紙之尺寸係與上述玻璃板之尺寸相同,或大於上述玻璃板之尺寸。 The glass spacer according to any one of Claims 1 to 3, which is a glass spacer used for a glass plate of 2200mm×1800mm or more, and the size of the above glass spacer is the same as that of the above glass plate, or larger than the above glass board size. 如請求項1至3中任一項之玻璃間隔紙,其係用於2200mm×1800mm以上之玻璃板之玻璃間隔紙,上述玻璃間隔紙之尺寸於縱橫均大於上述玻璃板之尺寸20mm以上。 The glass spacer paper according to any one of Claims 1 to 3, which is a glass spacer paper used for a glass plate of 2200mm×1800mm or more, and the size of the glass spacer paper is larger than the size of the glass plate by more than 20mm in both vertical and horizontal directions. 一種玻璃板積層體,其係將如請求項1至6中任一項之玻璃間隔紙與玻璃板交替積層而成者。 A glass plate laminate, which is formed by alternately laminating the glass spacer paper and glass plates according to any one of Claims 1 to 6. 一種玻璃板捆包體,其具備如請求項7之玻璃板積層體、及載置上述玻璃板積層體之托板。 A glass plate package comprising the glass plate laminate according to claim 7, and a pallet on which the glass plate laminate is placed. 如請求項8之玻璃板捆包體,其中上述托板係將上述玻璃板積層體以平堆疊狀態載置之托板。 The glass plate package according to claim 8, wherein the pallet is a pallet on which the glass plate laminate is placed in a flat stacked state.
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