TW202214444A - Phase difference film and production method thereof - Google Patents
Phase difference film and production method thereof Download PDFInfo
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- TW202214444A TW202214444A TW110134378A TW110134378A TW202214444A TW 202214444 A TW202214444 A TW 202214444A TW 110134378 A TW110134378 A TW 110134378A TW 110134378 A TW110134378 A TW 110134378A TW 202214444 A TW202214444 A TW 202214444A
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- retardation film
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
- B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C—CHEMISTRY; METALLURGY
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- G—PHYSICS
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- G—PHYSICS
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- G02B5/00—Optical elements other than lenses
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
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- H10K50/85—Arrangements for extracting light from the devices
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
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Abstract
Description
本發明係關於相位差薄膜及其製造方法。The present invention relates to a retardation film and a method for producing the same.
影像顯示裝置有時會設置相位差薄膜(專利文獻1)。此種相位差薄膜有具有具備2層以上之層體的多層結構者(專利文獻2~3)。A retardation film may be provided in an image display device (Patent Document 1). Such retardation films have a multilayer structure including two or more layers (Patent Documents 2 to 3).
『專利文獻』 《專利文獻1》:日本專利公開第2002-40258號公報 《專利文獻2》:日本專利公開第2017-177342號公報 《專利文獻3》:日本專利公開第2018-128568號公報 "Patent Documents" "Patent Document 1": Japanese Patent Laid-Open No. 2002-40258 "Patent Document 2": Japanese Patent Laid-Open No. 2017-177342 "Patent Document 3": Japanese Patent Laid-Open No. 2018-128568
影像顯示裝置有時為了減低在顯示面中之外界光線的反射會設置圓偏光板。作為此種圓偏光板,一般使用組合了直線偏光件及相位差薄膜的薄膜。然而,以往之相位差薄膜幾乎係具有順波長色散性者。據此,以往之圓偏光板大多可減低特定之狹窄波長範圍之外界光線的反射,但難以減低其以外之外界光線的反射,故有時無法獲得夠高的反射抑制能力。In order to reduce the reflection of external light on the display surface, a circular polarizer is sometimes provided in the image display device. As such a circular polarizer, a film obtained by combining a linear polarizer and a retardation film is generally used. However, almost all of the conventional retardation films have forward wavelength dispersion. As a result, most of the conventional circular polarizers can reduce the reflection of external light in a specific narrow wavelength range, but it is difficult to reduce the reflection of external light outside the range, so sometimes a sufficiently high reflection suppression ability cannot be obtained.
為了提高反射抑制能力,可考量將具有逆波長色散性的相位差薄膜設置於圓偏光板。作為此種具有逆波長色散性的相位差薄膜,有將具有正的固有雙折射之樹脂與具有負的固有雙折射之樹脂組合者。此相位差薄膜一般利用因具有正的固有雙折射之樹脂而顯現之面內延遲與因具有負的固有雙折射之樹脂而顯現之面內延遲之差,可顯現逆波長色散性。具體而言,量測波長愈長,前述面內延遲之差愈大,藉此可達成逆波長色散性。In order to improve the reflection suppressing ability, it may be considered to install a retardation film with reverse wavelength dispersion on the circularly polarizing plate. As such a retardation film having reverse wavelength dispersion, there is a combination of a resin having positive intrinsic birefringence and a resin having negative intrinsic birefringence. Generally, this retardation film can exhibit reverse wavelength dispersion by utilizing the difference between the in-plane retardation exhibited by the resin having positive intrinsic birefringence and the in-plane retardation exhibited by the resin having negative intrinsic birefringence. Specifically, the longer the measurement wavelength, the greater the difference in the aforementioned in-plane retardation, thereby achieving reverse wavelength dispersion.
不過,將具有正的固有雙折射之樹脂與具有負的固有雙折射之樹脂組合而使用的相位差薄膜如下所述有重工性低劣的傾向。However, a retardation film used in combination with a resin having positive intrinsic birefringence and a resin having negative intrinsic birefringence tends to be inferior in reworkability as described below.
有時會要求在將相位差薄膜貼合至某部件一次之後,剝下此相位差薄膜,再次貼合至前述部件。將可輕易進行自部件剝下並再次貼合之操作的性質稱為「重工性」。舉例而言,於在將相位差薄膜貼合至影像顯示裝置之後將此相位差薄膜自影像顯示裝置剝下並再次重新貼上的情況下,要求此重工性優異。After bonding the retardation film to a member once, it may be required to peel off the retardation film and bond it to the member again. The property that can be easily peeled off and reattached from a part is called "reworkability". For example, in the case where the retardation film is peeled off from the image display device and reattached again after the retardation film is attached to the image display device, it is required to be excellent in such reworkability.
然而,組合了具有正的固有雙折射之樹脂與具有負的固有雙折射之樹脂的以往之相位差薄膜,其重工性低劣。其中,反射抑制能力高的相位差薄膜有重工性大幅低劣的傾向,其中,在薄的相位差薄膜中,尤其難以兼顧反射抑制能力與重工性。However, the conventional retardation film combining a resin having positive intrinsic birefringence and a resin having negative intrinsic birefringence has poor reworkability. Among them, a retardation film with high reflection suppression capability tends to be significantly inferior in reworkability, and in particular, a thin retardation film is difficult to achieve both the reflection suppression capability and the reworkability.
本發明係有鑑於前述問題而首創者,其目的在於提供具有高的反射抑制能力與優異的重工性的相位差薄膜及其製造方法,以及具備此相位差薄膜的偏光板及影像顯示裝置。The present invention is made in view of the aforementioned problems, and aims to provide a retardation film with high reflection suppression capability and excellent reworkability, a method for producing the same, a polarizing plate and an image display device having the retardation film.
本發明人為能解決前述問題而潛心進行研究。其結果,本發明人發現在將由具有正的固有雙折射之樹脂A所形成之A層與具有負的固有雙折射之樹脂B所形成之B層組合而具備的相位差薄膜滿足特定之要件的情況下,可解決前述問題,進而完成本發明。The inventors of the present invention have made intensive studies in order to solve the aforementioned problems. As a result, the present inventors discovered that a retardation film provided by combining a layer A formed of a resin A having positive intrinsic birefringence and a layer B formed of a resin B having negative intrinsic birefringence satisfies specific requirements. In this case, the aforementioned problems can be solved, and the present invention can be completed.
亦即,本發明包含下述者。That is, the present invention includes the following.
[1]一種相位差薄膜,其係具備1或2個以上之A層與1或2個以上之B層的相位差薄膜,所述A層具有慢軸,所述B層具有相對於前述A層之慢軸夾85°~90°之角度的慢軸;其中 前述A層係由具有正的固有雙折射之樹脂A所形成;前述B層係由具有負的固有雙折射之樹脂B所形成;前述樹脂B包含選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之至少1種聚合物;前述聚合物含有茀骨架;在波長450 nm之前述A層之整體的面內延遲Re(A450)、在波長550 nm之前述A層之整體的面內延遲Re(A550)、在波長450 nm之前述B層之整體的面內延遲Re(B450)及在波長550 nm之前述B層之整體的面內延遲Re(B550)滿足下述式(i):|Re(A450)/Re(A550)-Re(B450)/Re(B550)|≧0.10 (i);在波長450 nm之前述相位差薄膜的面內延遲Re(450)及在波長550 nm之前述相位差薄膜的面內延遲Re(550)滿足下述式(ii):0.60≦Re(450)/Re(550)≦0.96 (ii); 前述A層之整體的厚度T A與前述B層之整體的厚度T B之比T A/T B為30/70~65/35。 [1] A retardation film comprising one or two or more A layers and one or two or more B layers, wherein the A layer has a slow axis, and the B layer has a phase relative to the above A. The slow axis of the layer sandwiches the slow axis at an angle of 85° to 90°; wherein the aforementioned layer A is formed by resin A with positive inherent birefringence; the aforementioned layer B is formed by resin B with negative inherent birefringence ; The resin B contains at least one polymer selected from the group consisting of polyester, polycarbonate and polyester carbonate; The polymer contains a pyrene skeleton; In the plane of the whole of the layer A with a wavelength of 450 nm Retardation Re (A450), in-plane retardation Re (A550) of the entire A-layer at a wavelength of 550 nm, in-plane retardation Re (B450) of the entire B-layer at a wavelength of 450 nm, and the aforementioned at a wavelength of 550 nm The overall in-plane retardation Re(B550) of the B layer satisfies the following formula (i): |Re(A450)/Re(A550)−Re(B450)/Re(B550)|≧0.10 (i); at a wavelength of 450 The in-plane retardation Re(450) of the retardation film with a wavelength of 550 nm and the in-plane retardation Re(550) of the retardation film with a wavelength of 550 nm satisfy the following formula (ii): 0.60≦Re(450)/Re(550 )≦0.96 (ii); The ratio T A /TB of the entire thickness T A of the aforementioned A layer to the aforementioned entire thickness T B of the B layer is 30/70 to 65/35.
[2]如[1]所記載之相位差薄膜,其中前述B層之整體的面內延遲Re(B450)及Re(B550)滿足下述式(iii)。 1.14≦Re(B450)/Re(B550) (iii) [2] The retardation film according to [1], wherein the in-plane retardation Re(B450) and Re(B550) of the entire B layer satisfy the following formula (iii). 1.14≦Re(B450)/Re(B550) (iii)
[3]如[1]或[2]所記載之相位差薄膜,其中前述聚合物包含具有茀-9,9-二基的構造單元。[3] The retardation film according to [1] or [2], wherein the polymer includes a structural unit having a phenyl-9,9-diyl group.
[4]如[1]~[3]之任一項所記載之相位差薄膜,其中前述具有茀-9,9-二基的構造單元包含由下述式(1): [化1] (式中,R 1表示取代基,k表示0~8的整數,X 1a及X 1b分別獨立表示亦可具有取代基的2價之烴基。)所示之茀二羧酸單元及/或由下述式(2):[化2] (式中,R 2表示取代基,m表示0~8的整數,X 2a及X 2b分別獨立表示亦可具有取代基的2價之烴基,A 1a及A 1b分別獨立表示直鏈狀或分枝鏈狀伸烷基,n1及n2表示0以上的整數。)所示之茀二醇單元。 [4] The retardation film according to any one of [1] to [3], wherein the structural unit having a perylene-9,9-diradical includes the following formula (1): (In the formula, R 1 represents a substituent, k represents an integer of 0 to 8, and X 1a and X 1b each independently represent a divalent hydrocarbon group which may have a substituent.) The perylene dicarboxylic acid unit shown and/or represented by The following formula (2): [Formula 2] (In the formula, R 2 represents a substituent, m represents an integer of 0 to 8, X 2a and X 2b each independently represent a divalent hydrocarbon group which may have a substituent, and A 1a and A 1b each independently represent a linear or branched Branched alkylene, n1 and n2 represent an integer of 0 or more.) The perylene glycol unit shown.
[5]如[4]所記載之相位差薄膜,其中前述茀二醇單元包含由下述式(2A): [化3] (式中,Z 1a及Z 1b分別獨立表示芳烴環,R 3a及R 3b分別獨立表示取代基,p1及p2分別獨立表示0以上的整數,R 2、m、A 1a及A 1b、n1及n2分別與前述式(2)相同。)所示之二醇單元。 [5] The retardation film according to [4], wherein the perylene glycol unit contains the following formula (2A): (In the formula, Z 1a and Z 1b each independently represent an aromatic hydrocarbon ring, R 3a and R 3b each independently represent a substituent, p1 and p2 each independently represent an integer of 0 or more, R 2 , m, A 1a and A 1b , n1 and n2 are respectively the same as the diol units represented by the aforementioned formula (2).
[6]如[5]所記載之相位差薄膜,其中在由式(2A)所示之二醇單元中,Z 1a及Z 1b係C 6 - 12芳烴環,R 3a及R 3b係C 1 - 4烷基或C 6 - 10芳基,p1及p2係0~2的整數,A 1a及A 1b係直鏈狀或分枝鏈狀C 2 - 4伸烷基,n1及n2係0~2的整數。 [6] The retardation film according to [5], wherein in the diol unit represented by the formula (2A), Z 1a and Z 1b are C 6 -12 aromatic hydrocarbon rings , and R 3a and R 3b are C 1 -4 alkyl group or C 6 - 10 aryl group , p1 and p2 are integers of 0 to 2, A 1a and A 1b are straight-chain or branched chain C 2 - 4 -alkylene groups, n1 and n2 are 0- An integer of 2.
[7]如[4]~[6]之任一項所記載之相位差薄膜,其中在由前述式(1)所示之茀二羧酸單元中,X 1a及X 1b係直鏈狀或分枝鏈狀C 2 - 4伸烷基。 [7] The retardation film according to any one of [4] to [6], wherein in the perylene dicarboxylic acid unit represented by the above formula (1), X 1a and X 1b are linear or Branched chain C 2 - 4 alkylene.
[8]如[1]~[7]之任一項所記載之相位差薄膜,其中前述樹脂B更包含由下述式(3): [化4] (式中,A 2表示直鏈狀或分枝鏈狀伸烷基,q表示1以上的整數。)所示之烷二醇單元。 [8] The retardation film according to any one of [1] to [7], wherein the resin B further contains the following formula (3): (In the formula, A 2 represents a linear or branched alkylene group, and q represents an integer of 1 or more.) The alkanediol unit shown.
[9]如[8]所記載之相位差薄膜,其中在由式(3)所示之烷二醇單元中,A 2係直鏈狀或分枝鏈狀C 2 - 4伸烷基,q係1~4的整數。 [9] The retardation film according to [8], wherein in the alkanediol unit represented by the formula (3), A 2 is a linear or branched C 2 -4 alkylene, and q is an integer from 1 to 4.
[10]如[1]~[9]之任一項所記載之相位差薄膜,其中前述樹脂A包含不含芳環的聚合物。[10] The retardation film according to any one of [1] to [9], wherein the resin A contains a polymer that does not contain an aromatic ring.
[11]如[1]~[10]之任一項所記載之相位差薄膜,其中前述樹脂A包含含有異山梨酯骨架的聚合物。[11] The retardation film according to any one of [1] to [10], wherein the resin A includes a polymer containing an isosorbide skeleton.
[12]如[1]~[11]之任一項所記載之相位差薄膜,其中前述相位差薄膜的面內延遲Re(450)及Re(550)滿足下述式(iv)。 Re(450)/Re(550)≦0.91 (iv) [12] The retardation film according to any one of [1] to [11], wherein the in-plane retardation Re(450) and Re(550) of the retardation film satisfy the following formula (iv). Re(450)/Re(550)≦0.91 (iv)
[13]如[1]~[12]之任一項所記載之相位差薄膜,其中前述樹脂A的玻璃轉移溫度TgA為100℃以上且160℃以下, 前述樹脂B的玻璃轉移溫度TgB為100℃以上且160℃以下。 [13] The retardation film according to any one of [1] to [12], wherein the glass transition temperature TgA of the resin A is 100°C or higher and 160°C or lower, The glass transition temperature TgB of the resin B is 100° C. or higher and 160° C. or lower.
[14]如[1]~[13]之任一項所記載之相位差薄膜,其中前述樹脂A的玻璃轉移溫度TgA與前述樹脂B的玻璃轉移溫度TgB之差|TgA-TgB|為15℃以下。[14] The retardation film according to any one of [1] to [13], wherein the difference |TgA-TgB| between the glass transition temperature TgA of the resin A and the glass transition temperature TgB of the resin B is 15° C. the following.
[15]如[1]~[14]之任一項所記載之相位差薄膜,其中前述相位差薄膜的厚度為90 μm以下。[15] The retardation film according to any one of [1] to [14], wherein the retardation film has a thickness of 90 μm or less.
[16]如[1]~[15]之任一項所記載之相位差薄膜,其中前述相位差薄膜的厚度為70 μm以下。[16] The retardation film according to any one of [1] to [15], wherein the retardation film has a thickness of 70 μm or less.
[17]一種相位差薄膜的製造方法,其係如[1]~[16]之任一項所記載之相位差薄膜的製造方法,包含: 準備具備由具有正的固有雙折射之樹脂A所形成之層體及由具有負的固有雙折射之樹脂B所形成之層體的多層薄膜之工序;以及將前述多層薄膜延伸之工序。 [17] A method for producing a retardation film, which is the method for producing a retardation film according to any one of [1] to [16], comprising: A step of preparing a multilayer film including a layer formed of resin A having positive intrinsic birefringence and a layer formed of resin B having negative inherent birefringence; and a step of extending the multilayer film.
[18]如[17]所記載之相位差薄膜的製造方法,其中準備前述多層薄膜之工序包含將前述樹脂A及前述樹脂B熔融擠製。[18] The method for producing a retardation film according to [17], wherein the step of preparing the multilayer film includes melt extrusion of the resin A and the resin B.
[19]如[17]或[18]所記載之相位差薄膜的製造方法,其中將前述多層薄膜延伸之工序包含以「Tg(h)-10℃」以上且「Tg(h)+20℃」以下之延伸溫度進行延伸(其中,Tg(h)表示前述樹脂A的玻璃轉移溫度TgA及前述樹脂B的玻璃轉移溫度TgB中較高者的溫度)。[19] The method for producing a retardation film according to [17] or [18], wherein the step of stretching the multilayer film includes a temperature of "Tg(h)-10°C" or higher and "Tg(h)+20°C" The stretching is performed at the following stretching temperature (wherein, Tg(h) represents the higher temperature of the glass transition temperature TgA of the resin A and the glass transition temperature TgB of the resin B).
[20]如[17]~[19]之任一者所記載之相位差薄膜的製造方法,其中將前述多層薄膜延伸之工序包含以1.5倍以上且5.0倍以下之延伸倍率進行延伸。[20] The method for producing a retardation film according to any one of [17] to [19], wherein the step of stretching the multilayer film includes stretching at a stretching ratio of 1.5 times or more and 5.0 times or less.
[21]如[17]~[20]之任一項所記載之相位差薄膜的製造方法,其中將前述多層薄膜延伸之工序包含將前述多層薄膜沿斜向延伸。[21] The method for producing a retardation film according to any one of [17] to [20], wherein the step of stretching the multilayer film includes stretching the multilayer film in an oblique direction.
[22]一種偏光板,其具備如[1]~[16]之任一項所記載之相位差薄膜與直線偏光件。[22] A polarizing plate comprising the retardation film according to any one of [1] to [16] and a linear polarizer.
[23]一種影像顯示裝置,其具備如[1]~[16]之任一項所記載之相位差薄膜。[23] An image display device including the retardation film according to any one of [1] to [16].
根據本發明,可提供具有高的反射抑制能力與優異的重工性的相位差薄膜及其製造方法,以及具備此相位差薄膜的偏光板及影像顯示裝置。According to the present invention, it is possible to provide a retardation film having high reflection suppressing ability and excellent reworkability, a method for producing the same, a polarizing plate and an image display device including the retardation film.
以下揭示實施型態及示例物以詳細說明本發明。惟本發明並非受限於以下所揭示之實施型態及示例物者,在不脫離本發明之申請專利範圍及其均等之範圍的範圍中,得任意變更而實施。Embodiments and examples are disclosed below to describe the present invention in detail. However, the present invention is not limited to the embodiments and examples disclosed below, and can be implemented with arbitrary changes without departing from the scope of the patent application of the present invention and the scope of its equivalents.
在以下說明中,具有三維折射率nx、ny及nz之層體及薄膜的面內延遲Re,除非另有註記,否則表示Re=(nx-ny)×d所示之值。nx表示與厚度方向垂直之方向(面內方向)且賦予最大折射率之方向的折射率。ny表示係為前述面內方向且與nx之方向正交之方向的折射率。nz表示厚度方向的折射率。d表示厚度。In the following description, the in-plane retardation Re of layers and films having three-dimensional refractive indices nx, ny, and nz represents the value represented by Re=(nx−ny)×d, unless otherwise noted. nx represents the refractive index in the direction perpendicular to the thickness direction (in-plane direction) and in the direction in which the maximum refractive index is given. ny represents the refractive index in the direction orthogonal to the direction of nx, which is the in-plane direction. nz represents the refractive index in the thickness direction. d represents thickness.
具備三維折射率nx、ny及nz相異之多個層體之薄膜的面內延遲通常得由各層體的面內延遲來合成。舉例而言,由具有慢軸之第一層與具有相對於第一層之慢軸垂直之慢軸之第二層所形成之薄膜的面內延遲,得表現為第一層的面內延遲與第二層的面內延遲之差。並且,舉例而言,由具有慢軸之第三層與具有相對於第三層之慢軸平行之慢軸之第四層所形成之薄膜的面內延遲,得表現為第三層的面內延遲與第四層的面內延遲之和。The in-plane retardation of a thin film having a plurality of layers having different three-dimensional refractive indices nx, ny, and nz is usually synthesized from the in-plane retardation of each layer. For example, the in-plane retardation of a film formed from a first layer having a slow axis and a second layer having a slow axis perpendicular to the slow axis of the first layer can be expressed as the in-plane retardation of the first layer and the The difference in the in-plane retardation of the second layer. Also, for example, the in-plane retardation of a film formed by a third layer having a slow axis and a fourth layer having a slow axis parallel to the slow axis of the third layer can be expressed as the in-plane retardation of the third layer The sum of the delay and the in-plane delay of the fourth layer.
面內延遲的具體之值得使用相位差計(王子計測機器股份有限公司製「KOBRA-WIST」)來量測。量測波長,除非另有註記,否則為590 nm。The specific value of the in-plane retardation was measured using a phase difference meter (“KOBRA-WIST” manufactured by Oji Scientific Instruments Co., Ltd.). Measurement wavelength, unless otherwise noted, is 590 nm.
所謂某層體或薄膜的慢軸,除非另有註記,否則表示該層體或薄膜之面內方向的慢軸。The so-called slow axis of a layer or film means the slow axis in the in-plane direction of the layer or film unless otherwise noted.
所謂順波長色散性,係謂在量測波長450 nm及550 nm之面內延遲Re450及Re550滿足Re450>Re550的性質。通常量測波長愈長,具有順波長色散性之部件的面內延遲愈小。The so-called forward wavelength dispersion property refers to the property that the in-plane retardation Re450 and Re550 satisfies Re450>Re550 at the measurement wavelengths of 450 nm and 550 nm. Generally, the longer the measurement wavelength, the smaller the in-plane retardation of the component with forward wavelength dispersion.
所謂逆波長色散性,係謂在量測波長450 nm及550 nm之面內延遲Re450及Re550滿足Re450<Re550的性質。通常量測波長愈長,具有逆波長色散性之部件的面內延遲愈大。The so-called inverse wavelength dispersion property refers to the property that the in-plane retardation Re450 and Re550 satisfies Re450<Re550 at the measurement wavelengths of 450 nm and 550 nm. Generally, the longer the measurement wavelength, the greater the in-plane retardation of the component with inverse wavelength dispersion.
在具備多個層體之部件中之各層體的光學軸(吸收軸、穿透軸、慢軸等)所夾之角度,除非另有註記,否則表示自厚度方向觀看前述層體時的角度。The angle included by the optical axis (absorption axis, transmission axis, slow axis, etc.) of each layer in a component having a plurality of layers represents the angle when the aforementioned layer is viewed from the thickness direction unless otherwise noted.
所謂構件之方向為「平行」、「垂直」及「正交」,除非另有註記,否則亦可包含在不損及本發明之效果的範圍內(例如±5°、±4°、±3°、±2°或±1°之範圍內)的誤差。The so-called directions of the components are "parallel", "perpendicular" and "orthogonal", unless otherwise noted, they can also be included within the range that does not impair the effect of the present invention (eg ±5°, ±4°, ±3° °, ±2° or ±1°).
所謂「具有正的固有雙折射之樹脂」,除非另有註記,否則表示延伸方向之折射率變得較與延伸方向正交之方向之折射率還大的樹脂。並且,所謂「具有正的固有雙折射之聚合物」,除非另有註記,否則表示延伸方向之折射率變得較與延伸方向正交之方向之折射率還大的聚合物。"Resin having positive intrinsic birefringence" means a resin whose refractive index in the extending direction becomes higher than the refractive index in the direction orthogonal to the extending direction unless otherwise noted. In addition, the "polymer having positive intrinsic birefringence" means a polymer in which the refractive index in the extending direction becomes higher than the refractive index in the direction orthogonal to the extending direction unless otherwise noted.
所謂「具有負的固有雙折射之樹脂」,除非另有註記,否則表示延伸方向之折射率變得較與延伸方向正交之方向之折射率還小的樹脂。所謂「具有負的固有雙折射之聚合物」,除非另有註記,否則表示延伸方向之折射率變得較與延伸方向正交之方向之折射率還小的聚合物。"Resin having negative intrinsic birefringence" means a resin whose refractive index in the extending direction becomes smaller than the refractive index in the direction orthogonal to the extending direction unless otherwise noted. The term "polymer having negative intrinsic birefringence" means a polymer whose refractive index in the extending direction becomes smaller than the refractive index in the direction orthogonal to the extending direction unless otherwise noted.
所謂「長條狀」之薄膜,除非另有註記,否則係謂具有相對於幅寬為5倍以上之長度的薄膜,以具有10倍或其以上之長度為佳,具體上係謂具有可收捲成卷狀儲存或搬運之程度之長度的薄膜。長條狀之薄膜的長度之上限,並無特別限制,得為例如相對於幅寬為10萬倍以下。The so-called "strip-shaped" film, unless otherwise noted, refers to a film having a length of 5 times or more relative to the width, preferably 10 times or more in length, and specifically refers to a film with a length that can be recovered. A length of film that is rolled into a roll for storage or handling. The upper limit of the length of the elongated film is not particularly limited, but may be, for example, 100,000 times or less the width.
所謂「偏光板」、「圓偏光板」及「波長板」,除非另有註記,否則不僅剛性之部件,亦包含例如樹脂製之薄膜具有可撓性的部件。Unless otherwise noted, "polarizing plate", "circular polarizing plate" and "wavelength plate" include not only rigid members but also flexible members such as resin films.
所謂接合劑,除非另有註記,否則不僅狹義的接合劑,亦包含在23℃下之剪切儲存彈性模數未達1 MPa的黏合劑。並且,所謂狹義的接合劑,係謂能量線照射後或加熱處理後在23℃下之剪切儲存彈性模數為1 MPa~500 MPa的接合劑。The so-called cement, unless otherwise noted, includes not only cement in the narrow sense, but also adhesives with a shear storage elastic modulus of less than 1 MPa at 23°C. In addition, the adhesive in a narrow sense refers to an adhesive having a shear storage elastic modulus of 1 MPa to 500 MPa at 23° C. after energy ray irradiation or after heat treatment.
[1.相位差薄膜的概要][1. Outline of retardation film]
本發明之一實施型態相關之相位差薄膜具備由具有正的固有雙折射之樹脂A所形成之1或2個以上之A層與由具有負的固有雙折射之樹脂B所形成之1或2個以上之B層。A層及B層係光學各向異性之層體,據此具有慢軸。在自厚度方向觀看相位差薄膜的情況下,A層的慢軸與B層的慢軸垂直。再者,樹脂B包含選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之至少1種聚合物。此聚合物含有茀骨架。A retardation film according to an embodiment of the present invention includes one or more A layers formed of resin A having positive intrinsic birefringence, and one or more A layers formed of resin B having negative intrinsic birefringence 2 or more layers of B. The A layer and the B layer are optically anisotropic layers, and accordingly have a slow axis. When the retardation film is viewed from the thickness direction, the slow axis of the A layer is perpendicular to the slow axis of the B layer. Furthermore, resin B contains at least 1 type of polymer chosen from the group which consists of polyester, polycarbonate, and polyester carbonate. This polymer contains a stilbene backbone.
在本實施型態中,A層的波長色散性與B層的波長色散性之差位於特定之範圍。具體而言,將A層的波長色散性以Re(A450)/Re(A550)表示。並且,將B層的波長色散性以Re(B450)/Re(B550)表示。在此情況下,A層的波長色散性與B層的波長色散性之差的大小係由|Re(A450)/Re(A550)-Re(B450)/Re(B550)|所示。在本實施型態中,此波長色散性之差的大小滿足下述式(i)。 |Re(A450)/Re(A550)-Re(B450)/Re(B550)|≧0.10 (i) In this embodiment, the difference between the wavelength dispersion properties of the A layer and the wavelength dispersion properties of the B layer is within a specific range. Specifically, the wavelength dispersion of the A layer is represented by Re(A450)/Re(A550). In addition, the wavelength dispersion of the B layer is represented by Re(B450)/Re(B550). In this case, the magnitude of the difference between the wavelength dispersion properties of the A layer and the wavelength dispersion properties of the B layer is represented by |Re(A450)/Re(A550)−Re(B450)/Re(B550)|. In the present embodiment, the magnitude of the difference in wavelength dispersion properties satisfies the following formula (i). |Re(A450)/Re(A550)-Re(B450)/Re(B550)|≧0.10 (i)
於此,Re(A450)表示在波長450 nm之A層之整體的面內延遲。並且,Re(A550)表示在波長550 nm之A層之整體的面內延遲。在相位差薄膜具備1個A層的情況下,所謂「A層之整體的面內延遲」,表示此A層的面內延遲。並且,在相位差薄膜具備2個以上之A層的情況下,所謂「A層之整體的面內延遲」,表示此等A層的面內延遲之和。Here, Re(A450) represents the in-plane retardation of the entire A-layer at a wavelength of 450 nm. In addition, Re(A550) represents the in-plane retardation of the entire A-layer at a wavelength of 550 nm. When the retardation film is provided with one A layer, the "in-plane retardation of the entire A layer" means the in-plane retardation of the A layer. In addition, when the retardation film includes two or more A layers, the "in-plane retardation of the entire A layer" means the sum of the in-plane retardations of these A layers.
再者,Re(B450)表示在波長450 nm之B層之整體的面內延遲。並且,Re(B550)表示在波長550 nm之B層之整體的面內延遲。在相位差薄膜具備1個B層的情況下,所謂「B層之整體的面內延遲」,表示此B層的面內延遲。並且,在相位差薄膜具備2個以上之B層的情況下,所謂「B層之整體的面內延遲」,表示此等B層的面內延遲之和。In addition, Re(B450) represents the in-plane retardation of the whole B layer at a wavelength of 450 nm. In addition, Re(B550) represents the in-plane retardation of the entire B layer at a wavelength of 550 nm. When the retardation film includes one B layer, the "in-plane retardation of the entire B layer" refers to the in-plane retardation of the B layer. In addition, when the retardation film includes two or more B layers, the "in-plane retardation of the entire B layer" means the sum of the in-plane retardations of these B layers.
茲進一步詳細說明式(i)。A層的波長色散性與B層的波長色散性之差的大小|Re(A450)/Re(A550)-Re(B450)/Re(B550)|通常為0.10以上,以0.12以上為佳,以0.14以上為較佳。上限並無特別限制,但通常得為0.8以下,以0.5以下為佳,以0.3以下為尤佳。在大部分的情況下,相較於A層的波長色散性Re(A450)/Re(A550),B層的波長色散性Re(B450)/Re(B550)大,故A層的波長色散性與B層的波長色散性之差「Re(A450)/Re(A550)-Re(B450)/Re(B550)」可能為負值。Equation (i) will now be described in further detail. The magnitude of the difference between the wavelength dispersion properties of the A layer and the wavelength dispersion properties of the B layer |Re(A450)/Re(A550)−Re(B450)/Re(B550)| is usually 0.10 or more, preferably 0.12 or more, and 0.14 or more is better. The upper limit is not particularly limited, but is usually 0.8 or less, preferably 0.5 or less, and particularly preferably 0.3 or less. In most cases, the wavelength dispersion property Re(B450)/Re(B550) of the B layer is larger than the wavelength dispersion property Re(A450)/Re(A550) of the A layer, so the wavelength dispersion property of the A layer is larger. The difference "Re(A450)/Re(A550)-Re(B450)/Re(B550)" with the wavelength dispersion property of the B layer may be a negative value.
在本實施型態中,A層之整體的厚度T A與B層之整體的厚度T B之比T A/T B位於特定之範圍。具體而言,厚度之比T A/T B通常為30/70以上,以35/65以上為佳,以40/60以上為較佳,且通常為65/35以下,以60/40以下為佳,以55/45以下為較佳。於此,在相位差薄膜具備1個A層的情況下,厚度T A表示此A層的厚度。並且,在相位差薄膜具備2個以上之A層的情況下,厚度T A表示此等A層的厚度之和。再者,在相位差薄膜具備1個B層的情況下,厚度T B表示此B層的厚度。並且,在相位差薄膜具備2個以上之B層的情況下,厚度T B表示此等B層的厚度之和。 In this embodiment, the ratio T A /TB of the overall thickness TA of the A layer and the overall thickness TB of the B layer is within a specific range. Specifically, the thickness ratio T A /TB is usually 30/70 or more, preferably 35/65 or more, more preferably 40/60 or more, and usually 65/35 or less, preferably 60/40 or less good, preferably below 55/45. Here, when the retardation film includes one A layer, the thickness T A represents the thickness of the A layer. In addition, when the retardation film includes two or more A layers, the thickness T A represents the sum of the thicknesses of these A layers. In addition, when the retardation film is provided with one B layer, thickness T B shows the thickness of this B layer. In addition, when the retardation film includes two or more B layers, the thickness T B represents the sum of the thicknesses of these B layers.
本實施型態之相位差薄膜具有特定之範圍的波長色散性。具體而言,相位差薄膜的波長色散性係由Re(450)/Re(550)所示。而且,相位差薄膜的波長色散性Re(450)/Re(550)滿足下述式(ii)。 0.60≦Re(450)/Re(550)≦0.96 (ii) The retardation film of the present embodiment has wavelength dispersion in a specific range. Specifically, the wavelength dispersion of the retardation film is represented by Re(450)/Re(550). Furthermore, the wavelength dispersion Re(450)/Re(550) of the retardation film satisfies the following formula (ii). 0.60≦Re(450)/Re(550)≦0.96 (ii)
於此,Re(450)表示在波長450 nm之相位差薄膜的面內延遲。並且,Re(550)表示在波長550 nm之相位差薄膜的面內延遲。Here, Re(450) represents the in-plane retardation of the retardation film at a wavelength of 450 nm. In addition, Re(550) represents the in-plane retardation of the retardation film at a wavelength of 550 nm.
茲進一步詳細說明式(ii)。相位差薄膜的波長色散性Re(450)/Re(550)通常為0.60以上,以0.70以上為佳,以0.80以上為較佳,且通常為0.96以下,以0.93以下為佳,以0.92以下為較佳,以0.91以下為更佳。Equation (ii) will now be described in further detail. The wavelength dispersion Re(450)/Re(550) of the retardation film is usually 0.60 or more, preferably 0.70 or more, more preferably 0.80 or more, and usually 0.96 or less, preferably 0.93 or less, preferably 0.92 or less Preferably, it is less than 0.91.
滿足於上已述之要件的本實施型態之相位差薄膜具有高的反射抑制能力與優異的重工性。具體而言,在將相位差薄膜與直線偏光件組合而獲得偏光板(通常為圓偏光板)的情況下,此偏光板可有效抑制在影像顯示裝置之畫面中的反射。並且,相位差薄膜可在貼合至某部件一次之後剝下此相位差薄膜時,有效抑制該相位差薄膜的凝集破壞。據此,可抑制剝下之後相位差薄膜之一部分殘留於部件。因此,即使在將所剝下之相位差薄膜再次貼合至前述部件的情況下,亦可抑制品質降低。The retardation film of this embodiment, which satisfies the above-mentioned requirements, has high reflection suppressing ability and excellent reworkability. Specifically, when a polarizing plate (usually a circular polarizing plate) is obtained by combining a retardation film with a linear polarizer, the polarizing plate can effectively suppress reflection on the screen of an image display device. In addition, when the retardation film is peeled off after being attached to a member once, the cohesion failure of the retardation film can be effectively suppressed. Thereby, it can suppress that a part of retardation film remains in a member after peeling. Therefore, even when the peeled-off retardation film is bonded to the above-mentioned member again, deterioration in quality can be suppressed.
[2.A層][2.A floor]
相位差薄膜具備1或2個以上之A層。A層皆具有慢軸。在相位差薄膜具備2個以上之A層的情況下,此等A層的慢軸通常平行。據此,在自厚度方向觀看的情況下,在此等A層的慢軸間所夾之角度通常為0°~5°,以0°~4°為佳,以0°~3°為較佳,以0°~2°為更佳,以0°~1°為尤佳,理想上為0°。The retardation film includes one or two or more A layers. Layer A has a slow axis. When the retardation film includes two or more A layers, the slow axes of these A layers are usually parallel. Accordingly, when viewed from the thickness direction, the angle between the slow axes of the A layers is usually 0° to 5°, preferably 0° to 4°, preferably 0° to 3° Preferably, it is 0° to 2°, more preferably 0° to 1°, ideally 0°.
A層係由具有正的固有雙折射之樹脂A所形成。據此,A層包含樹脂A,以僅包含樹脂A為佳。此樹脂A通常係熱塑性樹脂。樹脂A得包含聚合物與視需求之任意成分。通常藉由前述聚合物之一部分或全部具有正的固有雙折射,樹脂A得具有正的固有雙折射。Layer A is formed of resin A having positive intrinsic birefringence. Accordingly, the layer A contains the resin A, preferably only the resin A. This resin A is usually a thermoplastic resin. Resin A may contain polymers and optional ingredients as required. Resin A generally has positive intrinsic birefringence by virtue of some or all of the aforementioned polymers having positive intrinsic birefringence.
作為A層所包含之聚合物,可舉出例如含脂環結構聚合物。含脂環結構聚合物以具有正的固有雙折射為佳。含脂環結構聚合物係於重複單元中含有脂環結構的聚合物,可列舉例如:(1)降𦯉烯系聚合物、(2)單環之環烯烴聚合物、(3)環狀共軛二烯聚合物、(4)乙烯脂環烴聚合物及此等之氫化物等。前述含脂環結構聚合物得選自例如日本專利公開第2002-321302號公報所揭露之聚合物。作為含脂環結構聚合物,可列舉例如:日本瑞翁公司製「ZEONOR」、JSR公司製「ARTON」等。就重工性及與B層的密合性之觀點而言,A層所包含之聚合物以於分子內含有雜原子為佳。As a polymer contained in A layer, an alicyclic structure containing polymer is mentioned, for example. The alicyclic structure-containing polymer preferably has positive intrinsic birefringence. The alicyclic structure-containing polymer is a polymer containing an alicyclic structure in the repeating unit, for example, (1) noralkene-based polymer, (2) monocyclic cycloolefin polymer, (3) cyclic copolymer Conjugated diene polymers, (4) ethylene alicyclic hydrocarbon polymers and their hydrogenated products, etc. The aforementioned alicyclic structure-containing polymer can be selected from, for example, polymers disclosed in Japanese Patent Laid-Open No. 2002-321302. Examples of the alicyclic structure-containing polymer include "ZEONOR" manufactured by Zeon Corporation, "ARTON" manufactured by JSR Corporation, and the like. The polymer contained in the A layer preferably contains a hetero atom in the molecule from the viewpoint of reproducibility and adhesion to the B layer.
並且,樹脂A所包含之聚合物以含有異山梨酯骨架為佳,以含有異山梨酯骨架的聚碳酸酯為尤佳。於此,所謂異山梨酯骨架,表示由下述式(X1)所示之骨架。在式(X1)中,*表示原子鍵。含有異山梨酯骨架的聚合物以具有正的固有雙折射為佳。在使用含有異山梨酯骨架的聚合物尤其係含有異山梨酯骨架的聚碳酸酯之情況下,可有效改善與樹脂B之層體的密合性、相位差薄膜的反射抑制能力、重工性及施加應力時的相位差變化抑制能力。Moreover, it is preferable that the polymer contained in resin A contains the isosorbide skeleton, and the polycarbonate which contains the isosorbide skeleton is especially preferable. Here, the term "isosorbide skeleton" means a skeleton represented by the following formula (X1). In formula (X1), * represents an atomic bond. The polymer containing an isosorbide skeleton preferably has positive intrinsic birefringence. In the case of using a polymer containing an isosorbide skeleton, especially a polycarbonate containing an isosorbide skeleton, it can effectively improve the adhesion to the layered body of the resin B, the reflection suppression ability of the retardation film, the reproducibility, and the Phase difference change suppression capability when stress is applied.
[化5] [Chemical 5]
樹脂A所包含之聚合物以不含芳環為佳。在使用於分子中不含芳環的聚合物之情況下,可有效改善相位差薄膜的反射抑制能力。尤其包含不含芳環之聚合物的樹脂A由於有波長色散性Re(A450)/Re(A550)小的傾向,故在與包含如於後所述之含茀環聚酯般波長色散性Re(B450)/Re(B550)大的聚合物之樹脂B組合的情況下,反射抑制能力的改善顯著。The polymer contained in the resin A preferably does not contain an aromatic ring. When used in a polymer without an aromatic ring in the molecule, the reflection suppression capability of the retardation film can be effectively improved. In particular, resin A containing a polymer not containing an aromatic ring tends to have a small wavelength dispersive Re(A450)/Re(A550), so it has the same wavelength dispersive Re as containing a ring-containing polyester as described later. (B450)/Re(B550) In the case of the resin B combination of a large polymer, the improvement of the reflection suppression ability is remarkable.
作為具有異山梨酯骨架的聚合物,可舉出例如三菱化學公司製「DURABIO」。並且,三菱化學公司製「DURABIO」於聚合物的分子中不含芳環。As a polymer which has an isosorbide skeleton, "DURABIO" by Mitsubishi Chemical Corporation is mentioned, for example. In addition, "DURABIO" manufactured by Mitsubishi Chemical Corporation does not contain an aromatic ring in the molecule of the polymer.
聚合物可單獨使用1種,亦可以任意比率組合2種以上使用。A polymer may be used individually by 1 type, and may be used in combination of 2 or more types in arbitrary ratios.
樹脂A所包含之聚合物的重量平均分子量(Mw)以10,000以上為佳,以15,000以上為較佳,以20,000以上為尤佳,且以100,000以下為佳,以80,000以下為較佳,以50,000以下為尤佳。在重量平均分子量位於此種範圍的情況下,可使A層的機械性強度及成形加工性取得高度平衡。The weight average molecular weight (Mw) of the polymer contained in the resin A is preferably 10,000 or more, preferably 15,000 or more, more preferably 20,000 or more, and preferably 100,000 or less, preferably 80,000 or less, and 50,000 The following are preferred. When the weight average molecular weight is within such a range, the mechanical strength and formability of the A layer can be highly balanced.
前述重量平均分子量係使用環己烷作為溶媒以凝膠滲透層析法(GPC)量測到之聚異戊二烯或聚苯乙烯換算的重量平均分子量。惟於在GPC中試樣不溶於環己烷的情況下,亦可使用甲苯作為溶媒。The aforementioned weight average molecular weight is the weight average molecular weight in terms of polyisoprene or polystyrene measured by gel permeation chromatography (GPC) using cyclohexane as a solvent. However, toluene can also be used as a solvent when the sample is insoluble in cyclohexane in GPC.
樹脂A所包含之聚合物的分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn))以1.2以上為佳,以1.5以上為較佳,以1.8以上為尤佳,且以3.5以下為佳,以3.0以下為較佳,以2.7以下為尤佳。在分子量分布為前述範圍之下限值以上的情況下,可提高聚合物的生產性,抑制製造成本。並且,在分子量分布為上限值以下的情況下,由於低分子成分的量變小,故可抑制高溫暴露時的鬆弛,提高A層的穩定性。The molecular weight distribution (weight average molecular weight (Mw)/number average molecular weight (Mn)) of the polymer contained in the resin A is preferably 1.2 or more, preferably 1.5 or more, more preferably 1.8 or more, and preferably 3.5 or less. good, preferably below 3.0, particularly preferably below 2.7. When the molecular weight distribution is equal to or more than the lower limit value of the aforementioned range, the productivity of the polymer can be improved, and the production cost can be suppressed. In addition, when the molecular weight distribution is equal to or less than the upper limit value, since the amount of the low molecular weight component becomes small, relaxation during high temperature exposure can be suppressed, and the stability of the A layer can be improved.
在樹脂A中之聚合物的比例以50重量%~100重量%為佳,以70重量%~100重量%為較佳,以90重量%~100重量%為尤佳。在聚合物的比例位於前述範圍的情況下,A層可獲得充分的耐熱性及透明性。The proportion of the polymer in the resin A is preferably 50% by weight to 100% by weight, preferably 70% by weight to 100% by weight, and particularly preferably 90% by weight to 100% by weight. When the ratio of the polymer is within the aforementioned range, the layer A can obtain sufficient heat resistance and transparency.
樹脂A亦可進一步包含任意成分組合至聚合物。作為任意成分,可列舉例如:抗氧化劑、熱穩定劑、光穩定劑、耐候穩定劑、紫外線吸收劑、近紅外線吸收劑等穩定劑;塑化劑;等。此等成分可單獨使用1種,亦可以任意比率組合2種以上使用。Resin A may also further comprise arbitrary components in combination with the polymer. Examples of optional components include stabilizers such as antioxidants, thermal stabilizers, light stabilizers, weather-resistant stabilizers, ultraviolet absorbers, and near-infrared absorbers; plasticizers; and the like. These components may be used alone or in combination of two or more at any ratio.
樹脂A的玻璃轉移溫度TgA以100℃以上為佳,以110℃以上為較佳,以120℃以上為尤佳,且以160℃以下為佳,以150℃以下為較佳,以140℃以下為尤佳。在樹脂A的玻璃轉移溫度TgA為前述範圍之下限值以上的情況下,可提高相位差薄膜的耐熱性。並且,在玻璃轉移溫度TgA為前述範圍之上限值以下的情況下,可順利進行在相位差薄膜之製造方法中的製膜及延伸。玻璃轉移溫度得使用微差掃描熱量計(DSC)以10℃/分鐘升溫來量測。樹脂A的玻璃轉移溫度,舉例而言,得依樹脂A的組成來調整。The glass transition temperature TgA of resin A is preferably 100°C or higher, preferably 110°C or higher, particularly preferably 120°C or higher, and preferably 160°C or lower, preferably 150°C or lower, and 140°C or lower for the best. When the glass transition temperature TgA of the resin A is equal to or more than the lower limit value of the aforementioned range, the heat resistance of the retardation film can be improved. And when the glass transition temperature TgA is below the upper limit of the said range, film formation and drawing in the manufacturing method of a retardation film can be performed smoothly. The glass transition temperature was measured using a differential scanning calorimeter (DSC) with a ramp of 10°C/min. The glass transition temperature of resin A can be adjusted according to the composition of resin A, for example.
樹脂A的玻璃轉移溫度TgA與樹脂B的玻璃轉移溫度TgB之差|TgA-TgB|以15℃以下為佳,以10℃以下為較佳,以8℃以下為尤佳。所謂玻璃轉移溫度之差|TgA-TgB|位於前述範圍,表示樹脂A的玻璃轉移溫度TgA與樹脂B的玻璃轉移溫度TgB相近。在此情況下,將樹脂A及樹脂B共延伸以製造相位差薄膜時延伸條件的選定範圍會變廣,變得容易獲得作為目標之相位差薄膜的延遲及厚度。樹脂A的玻璃轉移溫度TgA可較樹脂B的玻璃轉移溫度TgB還高,亦可較其還低。The difference between the glass transition temperature TgA of the resin A and the glass transition temperature TgB of the resin B |TgA-TgB| is preferably 15°C or lower, more preferably 10°C or lower, and particularly preferably 8°C or lower. That the glass transition temperature difference |TgA-TgB| is in the aforementioned range means that the glass transition temperature TgA of the resin A and the glass transition temperature TgB of the resin B are close to each other. In this case, when resin A and resin B are co-stretched to manufacture a retardation film, the selection range of the stretching conditions is widened, and it becomes easy to obtain the retardation and thickness of the target retardation film. The glass transition temperature TgA of resin A may be higher or lower than the glass transition temperature TgB of resin B.
在波長550 nm之A層之整體的面內延遲Re(A550)以180 nm以上為佳,以200 nm以上為較佳,以220 nm以上為尤佳,且以320 nm以下為佳,以300 nm以下為較佳,以280 nm以下為尤佳。在A層之整體的面內延遲Re(A550)位於前述範圍的情況下,可尤為優化反射抑制能力及重工性兩者。The overall in-plane retardation Re (A550) of the A layer with a wavelength of 550 nm is preferably 180 nm or more, preferably 200 nm or more, more preferably 220 nm or more, and preferably 320 nm or less, with 300 nm It is preferably below nm, and particularly preferably below 280 nm. When the overall in-plane retardation Re (A550) of the A layer is within the aforementioned range, both the reflection suppression capability and the reworkability can be particularly optimized.
在波長550 nm之A層之整體的面內延遲Re(A550)與在波長550 nm之B層之整體的面內延遲Re(B550)之差的大小|Re(A550)-Re(B550)|以位於特定之範圍為佳。前述特定之範圍以90 nm以上為佳,以100 nm以上為較佳,以110 nm以上為尤佳,且以200 nm以下為佳,以180 nm以下為較佳,以160 nm以下為尤佳。在面內延遲之差的大小|Re(A550)-Re(B550)|位於前述範圍的情況下,可尤為優化反射抑制能力及重工性兩者。A層之整體的面內延遲Re(A550)可較B層之整體的面內延遲Re(B550)還大,亦可較其還小。The difference between the in-plane retardation Re (A550) of the entire A layer at a wavelength of 550 nm and the in-plane retardation Re (B550) of the entire B layer at a wavelength of 550 nm|Re(A550)−Re(B550)| It is better to be in a specific range. The aforementioned specific range is preferably above 90 nm, preferably above 100 nm, particularly preferably above 110 nm, and preferably below 200 nm, preferably below 180 nm, particularly preferably below 160 nm . In the case where the magnitude of the difference in the in-plane retardation |Re(A550)−Re(B550)| is within the aforementioned range, both the reflection suppression capability and the reworkability can be particularly optimized. The overall in-plane retardation Re (A550) of the A layer may be larger or smaller than the overall in-plane retardation Re (B550) of the B layer.
A層的波長色散性Re(A450)/Re(A550)以0.98以上為佳,以0.99以上為較佳,以1.00以上為尤佳,且以1.10以下為佳,以1.06以下為較佳,以1.04以下為尤佳。在A層的波長色散性Re(A450)/Re(A550)位於前述範圍的情況下,可尤為優化反射抑制能力及重工性兩者。A層的波長色散性Re(A450)/Re(A550),舉例而言,得依樹脂A的組成來調整。The wavelength dispersion Re(A450)/Re(A550) of the A layer is preferably 0.98 or more, preferably 0.99 or more, more preferably 1.00 or more, more preferably 1.10 or less, preferably 1.06 or less, and 1.04 or less is preferred. In the case where the wavelength dispersion Re(A450)/Re(A550) of the A layer is in the aforementioned range, both the reflection suppressing ability and the reworkability can be particularly optimized. The wavelength dispersion Re(A450)/Re(A550) of the A layer can be adjusted according to the composition of the resin A, for example.
一個A層的厚度以5 μm以上為佳,以10 μm以上為較佳,以15 μm以上為尤佳,且以100 μm以下為佳,以80 μm以下為較佳,以60 μm以下為尤佳。在A層的厚度為前述範圍之下限值以上的情況下,可順利進行用以製造具備此種厚度之A層之相位差薄膜的製膜及延伸。並且,在A層的厚度為前述範圍之上限值以下的情況下,可薄化相位差薄膜的厚度。The thickness of one A layer is preferably 5 μm or more, preferably 10 μm or more, more preferably 15 μm or more, and preferably 100 μm or less, preferably 80 μm or less, and especially 60 μm or less. good. When the thickness of the A layer is equal to or more than the lower limit value of the above-mentioned range, film formation and extension for producing a retardation film having such a thickness of the A layer can be smoothly performed. In addition, when the thickness of the A layer is equal to or less than the upper limit value of the aforementioned range, the thickness of the retardation film can be reduced.
[3.B層][3.B layer]
相位差薄膜具備1或2個以上之B層。B層皆具有慢軸。在相位差薄膜具備2個以上之B層的情況下,此等B層的慢軸通常平行。據此,在自厚度方向觀看的情況下,於此等B層的慢軸間所夾之角度通常為0°~5°,以0°~4°為佳,以0°~3°為較佳,以0°~2°為更佳,以0°~1°為尤佳,理想上為0°。The retardation film includes one or two or more B layers. The B layers all have a slow axis. When the retardation film includes two or more B layers, the slow axes of these B layers are usually parallel. Accordingly, when viewed from the thickness direction, the angle between the slow axes of the B layers is usually 0° to 5°, preferably 0° to 4°, preferably 0° to 3° Preferably, it is 0° to 2°, more preferably 0° to 1°, ideally 0°.
在自厚度方向觀看相位差薄膜的情況下,B層的慢軸相對於A層的慢軸為垂直。據此,自厚度方向觀看,B層的慢軸相對於A層的慢軸夾特定之範圍的角度。具體而言,在自厚度方向觀看的情況下,B層的慢軸相對於A層的慢軸所夾之角度通常為85°~90°,以86°~90°為佳,以87°~90°為較佳,以88°~90°為更佳,以89°~90°為尤佳,理想上為90°。在A層的慢軸與B層的慢軸之組合為2組以上的情況下,所有組合之A層的慢軸與B層的慢軸之間的角度位於前述範圍。舉例而言,在相位差薄膜具備2個以上之A層及1個B層的情況下,由於各A層的慢軸得與B層的慢軸組合,故A層的慢軸與B層的慢軸之組合得為2組以上。在此情況下,所有組合之A層的慢軸與B層的慢軸之間的角度位於前述範圍,據此,B層的慢軸相對於各A層的慢軸所夾之角度皆位於前述範圍。When the retardation film is viewed from the thickness direction, the slow axis of the B layer is perpendicular to the slow axis of the A layer. Accordingly, when viewed from the thickness direction, the slow axis of the B layer forms an angle within a specific range with respect to the slow axis of the A layer. Specifically, when viewed from the thickness direction, the angle between the slow axis of the B layer and the slow axis of the A layer is usually 85° to 90°, preferably 86° to 90°, and 87° to 87° to 90°. 90° is preferable, 88° to 90° is more preferable, 89° to 90° is especially preferable, and ideally 90°. When the combination of the slow axis of the A layer and the slow axis of the B layer is two or more sets, the angles between the slow axis of the A layer and the slow axis of the B layer in all combinations are within the aforementioned range. For example, when the retardation film includes two or more A layers and one B layer, since the slow axis of each A layer is combined with the slow axis of the B layer, the slow axis of the A layer and the B layer The combination of slow axes must be two or more. In this case, the angles between the slow axes of the A layers and the slow axes of the B layers in all combinations are within the aforementioned range, and accordingly, the angles between the slow axes of the B layers relative to the slow axes of the A layers are all within the aforementioned range. scope.
由於A層的慢軸與B層的慢軸垂直,故包含A層及B層之相位差薄膜的面內延遲通常得反映A層的面內延遲與B層的面內延遲之差。因此,通常相位差薄膜可具有反映了由式(i)所示之A層的波長色散性與B層的波長色散性之關係的面內延遲,故相位差薄膜可具有逆波長色散性。Since the slow axis of the A layer is perpendicular to the slow axis of the B layer, the in-plane retardation of the retardation film including the A layer and the B layer usually reflects the difference between the in-plane retardation of the A layer and the in-plane retardation of the B layer. Therefore, in general, the retardation film can have in-plane retardation reflecting the relationship between the wavelength dispersion property of the A layer and the wavelength dispersion property of the B layer represented by the formula (i), so that the retardation film can have the reverse wavelength dispersion property.
B層係由具有負的固有雙折射之樹脂B所形成。據此,B層包含樹脂B,以僅包含樹脂B為佳。此樹脂B通常係熱塑性樹脂。樹脂B得包含聚合物與視需求之任意成分。通常藉由前述聚合物之一部分或全部具有負的固有雙折射,樹脂B得具有負的固有雙折射。The B layer is formed of resin B having negative intrinsic birefringence. Accordingly, the layer B contains the resin B, preferably only the resin B. This resin B is usually a thermoplastic resin. Resin B may contain polymers and optional components as required. Resin B generally has negative intrinsic birefringence by virtue of one of the aforementioned polymers having negative intrinsic birefringence in part or in whole.
樹脂B所包含之聚合物可為1種,亦可為2種以上。樹脂B包含選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之至少1種聚合物。此等聚酯、聚碳酸酯及聚酯碳酸酯以具有負的固有雙折射為佳。在樹脂B包含選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之至少1種聚合物的情況下,可有效改善相位差薄膜的反射抑制能力及重工性。The polymer contained in the resin B may be one type or two or more types. Resin B includes at least one polymer selected from the group consisting of polyester, polycarbonate, and polyester carbonate. Such polyesters, polycarbonates and polyestercarbonates preferably have negative intrinsic birefringence. When the resin B contains at least one polymer selected from the group consisting of polyester, polycarbonate and polyester carbonate, the reflection suppression ability and reworkability of the retardation film can be effectively improved.
選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之前述聚合物含有茀骨架,舉例而言,於側鏈含有茀骨架。前述聚合物以具有負的固有雙折射為佳。在樹脂B包含含有茀骨架之聚合物的情況下,可有效改善相位差薄膜的反射抑制能力及重工性。於此,所謂於側鏈含有茀骨架的聚合物,表示含有由下述(X2)所示之結構單元的聚合物。The aforementioned polymers selected from the group consisting of polyesters, polycarbonates, and polyestercarbonates contain a stilbene skeleton, for example, in a side chain. The aforementioned polymers preferably have negative intrinsic birefringence. In the case where the resin B contains a polymer containing a pyrene skeleton, the reflection suppression ability and reworkability of the retardation film can be effectively improved. Here, the polymer containing a pyrene skeleton in a side chain refers to a polymer containing a structural unit represented by the following (X2).
[化6] [Chemical 6]
樹脂B所包含之聚合物以包含具有茀-9,9-二基的結構單元為佳。在樹脂B所包含之聚合物中,具有茀-9,9-二基的結構單元的種類並無限制。舉例而言,樹脂B所包含之聚合物亦可包含具有茀-9,9-二基的二羧酸單元(A)。二羧酸單元(A)表示具有將二羧酸成分(A)聚合而形成之結構的結構單元。並且,二羧酸單元(A)之中,有時將具有茀-9,9-二基的二羧酸單元(A)稱作「茀二羧酸單元(A1)」。再者,舉例而言,樹脂B所包含之聚合物亦可包含具有茀-9,9-二基的二醇單元(B)。二醇單元(B)表示具有將二醇成分(B)聚合而形成之結構的結構單元。並且,二醇單元(B)之中,有時將具有茀-9,9-二基的二醇單元(B)稱作「茀二醇單元(B1)」。The polymer contained in the resin B preferably contains a structural unit having a phenyl-9,9-diyl group. In the polymer contained in the resin B, the kind of the structural unit having a phenyl-9,9-diyl group is not limited. For example, the polymer contained in the resin B may also contain a dicarboxylic acid unit (A) having a perylene-9,9-diyl group. The dicarboxylic acid unit (A) represents a structural unit having a structure formed by polymerizing the dicarboxylic acid component (A). In addition, among the dicarboxylic acid units (A), the dicarboxylic acid unit (A) having a perylene-9,9-diyl group may be referred to as "perylenedicarboxylic acid unit (A1)". Furthermore, for example, the polymer contained in the resin B may also contain a diol unit (B) having a perylene-9,9-diyl group. The diol unit (B) represents a structural unit having a structure formed by polymerizing the diol component (B). In addition, among the diol units (B), the diol unit (B) having a perylene-9,9-diyl group may be referred to as "perylene glycol unit (B1)".
樹脂B如前所述得包含選自由聚酯、聚碳酸酯及聚酯碳酸酯而成之群組之至少1種聚酯系聚合物。此等聚酯系聚合物之中,就成形性及相位差顯現性這點而言,以聚酯為佳。以含有茀骨架的聚酯為尤佳。適當將含有茀骨架的聚酯稱為「含茀環聚酯」。As described above, the resin B may contain at least one polyester-based polymer selected from the group consisting of polyester, polycarbonate, and polyestercarbonate. Among these polyester-based polymers, polyester is preferred in terms of moldability and retardation development. Particularly preferred are polyesters containing a pylon skeleton. A polyester containing a perylene skeleton is appropriately called a "perylene ring-containing polyester".
聚酯通常可藉由將包含二羧酸成分(A)及二醇成分(B)的聚合成分聚合來獲得。據此,聚酯通常包含二羧酸單元(A)及二醇單元(B)。在含茀環聚酯中,茀骨架亦可含於源自任一聚合成分的結構單元。據此,可僅二羧酸單元(A)含有茀骨架,亦可僅二醇單元(B)含有茀骨架,亦可二羧酸單元(A)及二醇單元(B)兩者皆含有茀骨架。尤其,二羧酸單元(A)及二醇單元(B)兩者皆含有茀骨架可尤為有效改善相位差薄膜的反射抑制能力及重工性,故為佳。The polyester is usually obtained by polymerizing a polymer component containing a dicarboxylic acid component (A) and a diol component (B). Accordingly, polyesters generally contain dicarboxylic acid units (A) and diol units (B). In the perylene ring-containing polyester, the perylene skeleton may also be contained in a structural unit derived from any of the polymeric components. Accordingly, only the dicarboxylic acid unit (A) may contain a fortium skeleton, only the diol unit (B) may contain a fortium skeleton, or both the dicarboxylic acid unit (A) and the diol unit (B) may contain a fortium skeleton. skeleton. In particular, it is preferable that both the dicarboxylic acid unit (A) and the diol unit (B) contain a perylene skeleton, which can effectively improve the reflection suppression ability and reworkability of the retardation film.
(二羧酸單元(A))(Dicarboxylic acid unit (A))
樹脂B所包含之聚合物亦可包含二羧酸單元(A)。其中,樹脂B所包含之聚合物以包含茀二羧酸單元(A1)為佳。舉例而言,在樹脂B包含聚酯的情況下,該聚酯以包含茀二羧酸單元(A1)為佳。The polymer contained in resin B may also contain dicarboxylic acid unit (A). Among them, the polymer contained in the resin B preferably contains a perylene dicarboxylic acid unit (A1). For example, in the case where the resin B contains a polyester, the polyester preferably contains perylene dicarboxylic acid units (A1).
茀二羧酸單元(A1)Perylene dicarboxylic acid unit (A1)
作為茀二羧酸單元(A1),可舉出例如由下述式(1)所示之二羧酸單元。As perylene dicarboxylic acid unit (A1), the dicarboxylic acid unit represented by following formula (1) is mentioned, for example.
[化7] [Chemical 7]
(式(1)中,R 1表示取代基,k表示0~8的整數,X 1a及X 1b分別獨立表示亦可具有取代基的2價之烴基)。 (In formula (1), R 1 represents a substituent, k represents an integer of 0 to 8, and X 1a and X 1b each independently represent a divalent hydrocarbon group which may have a substituent).
在前述式(1)中,作為X 1a及X 1b中的2價之烴基,以伸環己基等2價之脂環烴基、2價之脂族烴基為佳,以2價之脂族烴基為尤佳。在形成主鏈之X 1a及X 1b的2價之脂環或脂族烴基的情形中,藉由與側鏈之茀環結構(茀-9,9-二基)的組合,主鏈方向的折射率與波長色散性會變小,與主鏈方向正交之方向的折射率與波長色散性會變大。是故,定向雙折射表現為負,變得易於製備係順波長色散性且波長色散性大的聚酯等聚合物。尤其,若X 1a及X 1b為2價之脂族烴基,則相位差顯現性會變高,變得能夠在更加緩和之延伸條件下延伸。再者,提升聚合物的韌性(柔軟性),可形成不易斷裂、成形性及操作性優異的相位差薄膜。並且,由於可減輕由殘留應力所致之熱收縮,故可形成更薄的相位差薄膜。 In the aforementioned formula (1), the divalent hydrocarbon group in X 1a and X 1b is preferably a divalent alicyclic hydrocarbon group such as a cyclohexylene group or a divalent aliphatic hydrocarbon group, and the divalent aliphatic hydrocarbon group is Excellent. In the case of a divalent alicyclic or aliphatic hydrocarbon group forming X 1a and X 1b of the main chain, by combining with the perylene ring structure (perylene-9,9-diyl) of the side chain, the direction of the main chain The refractive index and wavelength dispersion become smaller, and the refractive index and wavelength dispersion in the direction orthogonal to the main chain direction become larger. Therefore, the directional birefringence is negative, and it becomes easy to prepare polymers such as polyesters having cis-wavelength dispersion properties and high wavelength dispersion properties. In particular, when X 1a and X 1b are a divalent aliphatic hydrocarbon group, the retardation developability becomes high, and it becomes possible to stretch under more moderate stretching conditions. Furthermore, by improving the toughness (softness) of the polymer, it is possible to form a retardation film that is not easily broken and has excellent formability and handleability. In addition, since thermal shrinkage due to residual stress can be reduced, a thinner retardation film can be formed.
作為由基X 1a及X 1b所示之2價之脂族烴基,可列舉例如:直鏈狀或分枝鏈狀伸烷基、直鏈狀或分枝鏈狀伸烯基、直鏈狀或分枝鏈狀伸炔基,以直鏈狀或分枝鏈狀伸烷基為佳。其中,以伸乙基、伸丙基等直鏈狀或分枝鏈狀C 2 - 4伸烷基為佳,以直鏈狀或分枝鏈狀C 2 - 3伸烷基為較佳,以伸乙基為尤佳。標註於基之名稱之前的「C x - y」(x及y表示正整數。)之表述,除非另有註記,否則表示標註有該表述之基的碳原子數為x以上且y以下。此外,X 1a及X 1b亦可彼此相異,但通常多為相同之基。 Examples of the divalent aliphatic hydrocarbon group represented by groups X 1a and X 1b include straight-chain or branched alkylene, straight or branched alkenylene, straight or branched The branched-chain alkynylene group is preferably a straight-chain or branched-chain alkylene group. Among them, straight - chain or branched chain C 2-4 alkylene such as ethylidene and propylidene are preferred, straight - chain or branched C 2-3 alkylene is preferred , and Ethylene groups are particularly preferred. Unless otherwise noted, the expression "C x - y " (x and y represent positive integers) before the name of the group indicates that the number of carbon atoms in the group to which the expression is indicated is greater than or equal to x and less than or equal to y. In addition, X 1a and X 1b may be different from each other, but are usually the same base.
在前述式(1)中,作為基R 1,可列舉例如:對聚合反應為惰性的非聚合性基或非反應性取代基。作為基R 1之具體例,可列舉:氰基;氟原子、氯原子、溴原子等鹵素原子;烷基、芳基等烴基等。作為前述芳基,可列舉苯基等C 6 - 10芳基等。作為前述烷基,可列舉例如:甲基、乙基、正丙基、異丙基、正丁基、三級丁基等C 1 - 12烷基,以C 1 - 8烷基為佳,以甲基等C 1 - 4烷基等為尤佳。 In the aforementioned formula (1), as the group R 1 , for example, a non-polymerizable group or a non-reactive substituent which is inert to a polymerization reaction is exemplified. Specific examples of the group R 1 include a cyano group; a halogen atom such as a fluorine atom, a chlorine atom, and a bromine atom; and a hydrocarbon group such as an alkyl group and an aryl group. As said aryl group , C6-10 aryl groups, such as a phenyl group, etc. are mentioned. Examples of the aforementioned alkyl groups include C 1-12 alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n -butyl, and tertiary butyl groups, and C 1-8 alkyl groups are preferred, and C 1-8 alkyl groups are preferred. C 1-4 alkyl groups such as methyl groups are particularly preferred .
作為前述式(1)所示之代表性的二羧酸單元,可列舉X 1a及X 1b為直鏈狀或分枝鏈狀C 2 - 6伸烷基的結構單元,例如源自9,9-雙(2-羧基乙基)茀、9,9-雙(2-羧基丙基)茀等9,9-雙(羧基C 2 - 6烷基)茀的結構單元等。此等由前述式(1)所示之二羧酸單元可單獨使用,或者亦可組合2種以上使用。此等由前述式(1)所示之二羧酸單元之中,以源自9,9-雙(羧基C 2 - 6烷基)茀的結構單元為佳,以源自9,9-雙(羧基C 2 - 4烷基)茀的結構單元為更佳,以包含源自9,9-雙(2-羧基乙基)茀、9,9-雙(2-羧基丙基)茀等9,9-雙(羧基C 2 - 3烷基)茀的結構單元為尤佳。 Typical dicarboxylic acid units represented by the aforementioned formula (1) include structural units in which X 1a and X 1b are linear or branched C 2 -6 alkylene , such as those derived from 9, 9 - Structural units of 9,9-bis(carboxy C 2 -6 alkyl) fluoride such as bis(2-carboxyethyl) fluoride, 9,9-bis(2-carboxypropyl) fluoride, etc. These dicarboxylic acid units represented by the aforementioned formula (1) may be used alone, or two or more of them may be used in combination. Among the dicarboxylic acid units represented by the aforementioned formula (1), a structural unit derived from 9,9 - bis(carboxy C 2 -6 alkyl) phenylene is preferable, and a structural unit derived from 9,9-bis(carboxy C 2 -6 alkyl) The structural unit of (carboxy C 2 - 4 alkyl) stilbene is more preferable, to include 9,9-bis(2-carboxyethyl) stilbene, 9,9-bis(2-carboxypropyl) stilbene, etc. 9 , The structural unit of 9 -bis(carboxy C 2 -3 alkyl) fluoride is particularly preferred.
第2二羧酸單元(A2)2nd dicarboxylic acid unit (A2)
樹脂B所包含之聚合物亦可不包含與茀二羧酸單元(或第1二羧酸單元)(A1)相異之二羧酸單元(第2二羧酸單元(A2))作為二羧酸單元(A),但只要係不損害本發明之效果的範圍亦可視需求包含之。舉例而言,在樹脂B包含聚酯的情況下,該聚酯亦可包含第2二羧酸單元(A2)。The polymer contained in the resin B may not contain a dicarboxylic acid unit (the second dicarboxylic acid unit (A2)) different from the perylene dicarboxylic acid unit (or the first dicarboxylic acid unit) (A1) as the dicarboxylic acid The unit (A) can be included as required as long as it does not impair the effect of the present invention. For example, when resin B contains polyester, this polyester may also contain 2nd dicarboxylic acid unit (A2).
作為第2二羧酸單元(A2),可列舉例如源自芳族二羧酸成分[惟排除茀二羧酸成分(A1)]、脂環二羧酸成分、脂族二羧酸成分等的結構單元。Examples of the second dicarboxylic acid unit (A2) include those derived from an aromatic dicarboxylic acid component [excluding the perylene dicarboxylic acid component (A1)], an alicyclic dicarboxylic acid component, an aliphatic dicarboxylic acid component, and the like. Structural units.
作為芳族二羧酸成分,可列舉例如:酞酸、異酞酸、對酞酸、4-甲基異酞酸、5-甲基異酞酸、1,2-萘二羧酸、1,4-萘二羧酸、1,5-萘二羧酸、1,8-萘二羧酸、2,3-萘二羧酸、2,6-萘二羧酸、蒽二羧酸、菲二羧酸、2,2′-聯苯二羧酸、3,3′-聯苯二羧酸、4,4′-聯苯二羧酸、二苯甲烷-4,4′-二羧酸等。As the aromatic dicarboxylic acid component, for example, phthalic acid, isophthalic acid, terephthalic acid, 4-methylisophthalic acid, 5-methylisophthalic acid, 1,2-naphthalenedicarboxylic acid, 1, 4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 1,8-naphthalenedicarboxylic acid, 2,3-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, anthracene dicarboxylic acid, phenanthrene dicarboxylic acid Carboxylic acid, 2,2'-biphenyldicarboxylic acid, 3,3'-biphenyldicarboxylic acid, 4,4'-biphenyldicarboxylic acid, diphenylmethane-4,4'-dicarboxylic acid, and the like.
作為脂環二羧酸成分,可列舉例如:1,4-環己烷二羧酸、十氫萘二羧酸、降𦯉烷二羧酸、金剛烷二羧酸、三環癸烷二羧酸、環己烯二羧酸、降𦯉烯二羧酸等二或三環烯二羧酸等。Examples of the alicyclic dicarboxylic acid component include 1,4-cyclohexanedicarboxylic acid, decahydronaphthalene dicarboxylic acid, noralkanedicarboxylic acid, adamantane dicarboxylic acid, and tricyclodecane dicarboxylic acid. , cyclohexene dicarboxylic acid, nor alkene dicarboxylic acid and other di- or tricyclic alkene dicarboxylic acids, etc.
作為脂族二羧酸成分,可列舉例如:丁二酸、己二酸、癸二酸、十二烷二酸、順丁烯二酸、反丁烯二酸、伊康酸等。As aliphatic dicarboxylic acid components, succinic acid, adipic acid, sebacic acid, dodecanedioic acid, maleic acid, fumaric acid, itonic acid, etc. are mentioned, for example.
此等第2二羧酸單元(A2)可為單獨,或者亦可組合2種以上。These 2nd dicarboxylic acid units (A2) may be independent, or may combine 2 or more types.
茀二羧酸單元(A1)的比例,相對於二羧酸單元(A)整體,可為例如1莫耳%以上,具體上可選自10莫耳%~100莫耳%程度之範圍,作為良佳之範圍,以下階段性為30莫耳%以上、50莫耳%以上、60莫耳%以上、70莫耳%以上、80莫耳%以上、90莫耳%以上、95莫耳%以上,以100莫耳%──實質上不含第2二羧酸單元(A2)──為尤佳。在茀二羧酸單元(A1)的比例為前述範圍之下限值以上的情況下,可輕易獲得表現負的定向雙折射性及順波長色散性的聚酯等聚合物。The ratio of the perylene dicarboxylic acid unit (A1) can be, for example, 1 mol % or more with respect to the entire dicarboxylic acid unit (A), and specifically can be selected from the range of about 10 mol % to 100 mol %, as A good range, the following stages are 30 mol% or more, 50 mol% or more, 60 mol% or more, 70 mol% or more, 80 mol% or more, 90 mol% or more, 95 mol% or more, 100 mol%—substantially free of the second dicarboxylic acid unit (A2)—is particularly preferred. When the ratio of the perylene dicarboxylic acid unit (A1) is equal to or more than the lower limit value of the aforementioned range, a polymer such as a polyester exhibiting negative directional birefringence and forward wavelength dispersion can be easily obtained.
(二醇單元(B))(diol unit (B))
樹脂B所包含之聚合物亦可包含二醇單元(B)。其中,樹脂B所包含之聚合物以包含茀二醇單元(B1)為佳。舉例而言,在樹脂B包含聚酯的情況下,該聚酯以包含茀二醇單元(B1)為佳。The polymer contained in the resin B may also contain the diol unit (B). Among them, the polymer contained in the resin B preferably contains a perylene glycol unit (B1). For example, in the case where the resin B comprises a polyester, the polyester preferably comprises perylene glycol units (B1).
茀二醇單元(B1)Perylene glycol unit (B1)
作為茀二醇單元(B1),可舉出例如由下述式(2)所示之二醇單元。As the perylene glycol unit (B1), for example, a glycol unit represented by the following formula (2) is mentioned.
[化8] [Chemical 8]
(式(2)中,R 2表示取代基,m表示0~8的整數, X 2a及X 2b分別獨立表示亦可具有取代基的2價之烴基,A 1a及A 1b分別獨立表示直鏈狀或分枝鏈狀伸烷基,n1及n2表示0以上的整數)。 (In formula (2), R 2 represents a substituent, m represents an integer of 0 to 8, X 2a and X 2b each independently represent a divalent hydrocarbon group which may have a substituent, and A 1a and A 1b each independently represent a straight chain or branched chain alkylene, n1 and n2 represent an integer of 0 or more).
在前述式(2)中,由R 2所示之取代基及其取代數m,包含具體上之基、取代數的範圍、取代位置等的良佳之態樣,分別與在前述式(1)中之由R 1所示之取代基及其取代數k相同。 In the aforementioned formula (2), the substituent represented by R 2 and the number of substitution m, including the specific group, the range of the number of substitution, the position of substitution, etc., are the same as those in the aforementioned formula (1), respectively. Among them, the substituent represented by R 1 and its substitution number k are the same.
在X 2a及X 2b中,作為2價之烴基,與在前述式(1)中之X 1a及X 1b相同,可列舉例如:直鏈狀或分枝鏈狀伸烷基等2價之脂族烴基、伸環己基等2價之脂環烴基、伸苯基等2價之芳烴基等。作為良佳之2價之烴基,為2價之脂族烴基、2價之芳烴基。X 2a及X 2b的種類亦可彼此相異,但通常多為相同。 In X 2a and X 2b , the divalent hydrocarbon group is the same as that of X 1a and X 1b in the aforementioned formula (1), for example, divalent lipids such as linear or branched alkylene groups can be exemplified. Divalent alicyclic hydrocarbon group such as cyclohexylene group, divalent aromatic hydrocarbon group such as phenylene group, etc. As a preferable bivalent hydrocarbon group, a bivalent aliphatic hydrocarbon group and a bivalent aromatic hydrocarbon group are mentioned. The types of X 2a and X 2b may be different from each other, but are usually the same in many cases.
作為前述由R 2所示之烴基,可列舉例如:甲基、乙基、丙基、異丙基、正丁基、異丁基、二級丁基、三級丁基等直鏈狀或分枝鏈狀C 1 - 10烷基、環戊基、環己基等C 5 - 10環烷基、苯基、甲基苯基(或甲苯基)、二甲基苯基(或二甲苯基)等一乃至三C 1 - 4烷基苯基、聯苯基、萘基等C 6 - 12芳基、苄基、苯乙基等C 6 - 10芳基C 1 - 4烷基。 Examples of the hydrocarbon group represented by R 2 include straight-chain or branched chains such as methyl, ethyl, propyl, isopropyl, n-butyl, isobutyl, tertiary butyl, and tertiary butyl. Branched C 1 - 10 alkyl, cyclopentyl, cyclohexyl and other C 5 - 10 cycloalkyl, phenyl, methylphenyl (or tolyl), dimethylphenyl (or xylyl), etc. C 6-12 aryl groups such as mono- or tri - C 1-4 alkyl phenyl, biphenyl, and naphthyl , and C 6-10 aryl C 1-4 alkyl groups such as benzyl and phenethyl .
作為伸烷基A 1a及A 1b,可列舉例如:伸乙基、伸丙基(1,2-丙二基)、三亞甲基、1,2-丁二基、四亞甲基等直鏈狀或分枝鏈狀C 2 - 6伸烷基等,以直鏈狀或分枝鏈狀C 2 - 4伸烷基為佳,以伸乙基、伸丙基等直鏈狀或分枝鏈狀C 2 - 3伸烷基為更佳,以伸乙基為尤佳。 Examples of alkylene groups A 1a and A 1b include linear chains such as ethylidene, propylidene (1,2-propanediyl), trimethylene, 1,2-butanediyl, and tetramethylene. C 2 - 6 alkylene in the form of a straight or branched chain, etc., preferably a straight chain or branched C 2 - 4 alkylene A C 2-3 alkylene group is more preferred, and an ethylidene group is particularly preferred.
氧基伸烷基(-OA 1a-)及(-OA 1b-)的重複數量(加成莫耳數)n1、n2分別得為0以上,可選自例如0~15程度之整數的範圍,作為良佳之範圍,以下階段性為0~10、0~8、0~6、0~4、0~2、0~1。 The repeating numbers (number of added moles) n1 and n2 of oxyalkylene groups (-OA 1a -) and (-OA 1b -) are respectively 0 or more, and can be selected from, for example, an integer range of about 0 to 15, as A good range is 0-10, 0-8, 0-6, 0-4, 0-2, 0-1 in the following steps.
作為前述由式(2)所示之代表性的二醇單元,可列舉例如:X 2a及X 2b為直鏈狀或分枝鏈狀伸烷基的二醇單元(以下亦單純稱作二烷基茀二醇單元)、於後所述之由式(2A)所示之二醇單元(以下亦單純稱作二芳基茀二醇單元)等。此等茀二醇單元(B1)可為單獨,或者亦可組合2種以上。 As a representative diol unit represented by the aforementioned formula (2), for example, a diol unit in which X 2a and X 2b are linear or branched alkylene groups (hereinafter also simply referred to as dioxane) may be mentioned. perylene glycol unit), the diol unit represented by the formula (2A) described later (hereinafter also simply referred to as a diaryl perylene glycol unit), and the like. These perylene glycol units (B1) may be used alone, or two or more of them may be combined.
作為代表性的二烷基茀二醇單元,可列舉例如:源自9,9-雙(羥基甲基)茀、9,9-雙(2-羥基乙基)茀、9,9-雙(3-羥基丙基)茀、9,9-雙(4-羥基丁基)茀等9,9-雙(羥基直鏈狀或分枝鏈狀C 1 - 6烷基)茀的結構單元。此等二烷基茀二醇單元可為單獨,或者亦可組合2種以上。以源自9,9-雙(羥基甲基)茀的結構單元為尤佳。 Typical examples of dialkyl perylene glycol units include: 9,9-bis(hydroxymethyl) perylene, 9,9-bis(2-hydroxyethyl) perylene, 9,9-bis( Structural units of 9,9-bis(hydroxy straight-chain or branched - chain C 1 -6 alkyl) stilbene such as 3-hydroxypropyl) stilbene, 9,9-bis(4-hydroxybutyl) stilbene, etc. These dialkyl perylene glycol units may be used alone, or two or more of them may be combined. Particularly preferred are structural units derived from 9,9-bis(hydroxymethyl) fluoride.
由下述式(2A)所示之二芳基茀二醇單元由於易於提升聚合物的玻璃轉移溫度而言,故可減輕由殘留應力所致之熱收縮,有效提升耐環境可靠性(耐熱性及耐水性(耐濕性)、對熱或水分的尺寸穩定性及相位差穩定性)。亦即,二芳基茀二醇單元對於調整相位差顯現性及波長色散特性與耐環境可靠性的平衡實為有效。Since the diaryl perylene glycol unit represented by the following formula (2A) is easy to raise the glass transition temperature of the polymer, it can reduce the thermal shrinkage caused by the residual stress and effectively improve the environmental resistance reliability (heat resistance). and water resistance (moisture resistance), dimensional stability to heat or moisture, and retardation stability). That is, the diaryl perylene glycol unit is effective for adjusting the balance between the retardation visibility and wavelength dispersion characteristics, and environmental resistance reliability.
[化9] [Chemical 9]
(式(2A)中,Z 1a及Z 1b分別獨立表示芳烴環,R 3a及R 3b分別獨立表示取代基,p1及p2分別獨立表示0以上的整數,R 2、m、A 1a及A 1b、n1及n2分別包含良佳之態樣,與前述式(2)相同)。 (In formula (2A), Z 1a and Z 1b each independently represent an aromatic hydrocarbon ring, R 3a and R 3b each independently represent a substituent, p1 and p2 each independently represent an integer of 0 or more, R 2 , m, A 1a and A 1b , n1 and n2 respectively include good and good aspects, which are the same as those of the aforementioned formula (2).
在前述式(2A)中,作為Z 1a及Z 1b所示之芳烴環,可列舉例如:苯環、萘環、茚環、蒽環、菲環、聯苯環、苯基萘環、聯萘基環、聯三苯基環,以苯環、萘環、聯苯環等C 6 - 12芳烴環為佳,以苯環、萘環等C 6 - 10芳烴環為較佳,以苯環為尤佳。 In the aforementioned formula (2A), examples of the aromatic hydrocarbon rings represented by Z 1a and Z 1b include a benzene ring, a naphthalene ring, an indene ring, an anthracene ring, a phenanthrene ring, a biphenyl ring, a phenylnaphthalene ring, and a binaphthyl ring. Base ring and bitriphenyl ring, preferably C 6-12 aromatic hydrocarbon rings such as benzene ring, naphthalene ring, biphenyl ring , etc. , preferably C 6-10 aromatic hydrocarbon rings such as benzene ring, naphthalene ring, etc., with benzene ring as Excellent.
作為由R 3a及R 3b所示之取代基,可列舉:鹵素原子;烷基、環烷基、芳基、芳烷基等烴基;烷氧基;醯基;硝基;氰基;取代胺基等。其中,R 3a及R 3b分別獨立以烷基及芳基為佳,以C 1 - 4烷基及C 6 - 10芳基為尤佳。 Examples of the substituents represented by R 3a and R 3b include halogen atoms; hydrocarbon groups such as alkyl groups, cycloalkyl groups, aryl groups, and aralkyl groups; alkoxy groups; acyl groups; nitro groups; cyano groups; substituted amines Base et al. Among them, R 3a and R 3b are each independently preferably an alkyl group and an aryl group, and particularly preferably a C 1-4 alkyl group and a C 6-10 aryl group .
p1及p2分別獨立以0以上為佳,且以8以下為佳,以4以下為較佳,以3以下為更佳,以2以下為更佳。p1 and p2 are each independently preferably 0 or more, more preferably 8 or less, more preferably 4 or less, more preferably 3 or less, and more preferably 2 or less.
作為代表性的二芳基茀二醇單元,可列舉例如:對應在前述式(2A)中n1及n2為0之9,9-雙(羥基芳基)茀類的二醇單元;對應n1及n2為1以上例如1~10程度之9,9-雙(羥基(多)烷氧基芳基)茀類的二醇單元等。As a representative diaryl perylene glycol unit, for example: a diol unit corresponding to 9,9-bis(hydroxyaryl) perylene glycol in which n1 and n2 are 0 in the aforementioned formula (2A); corresponding to n1 and n2 is 1 or more, for example, about 1 to 10 9,9-bis(hydroxy(poly)alkoxyaryl)perylene diol units and the like.
作為9,9-雙(羥基芳基)茀類,可列舉例如:9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基-3-異丙基苯基)茀、9,9-雙(4-羥基-3,5-二甲基苯基)茀等9,9-雙[(一或二)C 1 - 4烷基羥基苯基]茀、9,9-雙(4-羥基-3-苯基苯基)茀等9,9-雙(C 6 - 10芳基羥基苯基)茀、9,9-雙(6-羥基-2-萘基)茀、9,9-雙(5-羥基-1-萘基)茀等。 Examples of 9,9-bis(hydroxyaryl)indennes include 9,9-bis(4-hydroxyphenyl)indene, 9,9-bis(4-hydroxy-3-methylphenyl)indene , 9,9-bis(4-hydroxy-3-isopropylphenyl) fluoride, 9,9-bis(4-hydroxy-3,5-dimethylphenyl) fluoride, etc. 9,9-bis[( 9,9-bis(C 6 - 10 aryl hydroxyphenyl) such as mono- or di) C 1 - 4 alkylhydroxyphenyl] benzene, 9,9-bis(4-hydroxy-3-phenylphenyl) benzene, etc. ) fluoride, 9,9-bis(6-hydroxy-2-naphthyl) fluoride, 9,9-bis(5-hydroxy-1-naphthyl) fluoride, etc.
作為9,9-雙(羥基(多)烷氧基芳基)茀類,可列舉例如: 9,9-雙[4-(2-羥基乙氧基)苯基]茀、9,9-雙{4-[2-(2-羥基乙氧基)乙氧基]苯基}茀、9,9-雙[4-(2-羥基丙氧基)苯基]茀等9,9-雙[羥基(一乃至十)C 2 - 4烷氧基苯基]茀、9,9-雙[4-(2-羥基乙氧基)-3-甲基苯基]茀、9,9-雙{4-[2-(2-羥基乙氧基)乙氧基]-3-甲基苯基}茀、9,9-雙[4-(2-羥基乙氧基)-3,5-二甲基苯基]茀、9,9-雙[4-(2-羥基丙氧基)-3-甲基苯基]茀等9,9-雙[(一或二)C 1 - 4烷基羥基(一乃至十)C 2 - 4烷氧基苯基]茀等。 Examples of 9,9-bis(hydroxy(poly)alkoxyaryl)perylenes include: 9,9-bis[4-(2-hydroxyethoxy)phenyl]perylenes, 9,9-bis 9,9-bis[ Hydroxy (mono or ten) C 2 - 4 alkoxyphenyl] fluoride, 9,9-bis[4-(2-hydroxyethoxy)-3-methylphenyl] fluoride, 9,9-bis{ 4-[2-(2-Hydroxyethoxy)ethoxy]-3-methylphenyl}perylene, 9,9-bis[4-(2-hydroxyethoxy)-3,5-dimethyl 9,9-bis[(mono or di)C 1 - 4 alkylhydroxyl (One or even ten) C 2 - 4 alkoxy phenyl] pyrene and the like.
作為9,9-雙(芳基羥基(多)烷氧基苯基)茀類,可列舉例如:9,9-雙[4-(2-羥基乙氧基)-3-苯基苯基]茀、9,9-雙{4-[2-(2-羥基乙氧基)乙氧基]-3-苯基苯基}茀、9,9-雙[4-(2-羥基丙氧基)-3-苯基苯基]茀等9,9-雙[C 6 - 10芳基羥基(一乃至十)C 2 - 4烷氧基苯基]茀、9,9-雙[6-(2-羥基乙氧基)-2-萘基]茀、9,9-雙[5-(2-羥基乙氧基)-1-萘基]茀、9,9-雙{6-[2-(2-羥基乙氧基)乙氧基]-2-萘基}茀、9,9-雙[6-(2-羥基丙氧基)-2-萘基]茀等9,9-雙[羥基(一乃至十)C 2 - 4烷氧基萘基]茀等。 Examples of 9,9-bis(arylhydroxy(poly)alkoxyphenyl)perylenes include 9,9-bis[4-(2-hydroxyethoxy)-3-phenylphenyl] Fluorine, 9,9-bis{4-[2-(2-hydroxyethoxy)ethoxy]-3-phenylphenyl}fluorine, 9,9-bis[4-(2-hydroxypropoxy) )-3-phenylphenyl] 9,9-bis[C 6 - 10 aryl hydroxy (mono or even ten) C 2 - 4 alkoxyphenyl] benzene, 9,9-bis[6-( 2-Hydroxyethoxy)-2-naphthyl] fluoride, 9,9-bis[5-(2-hydroxyethoxy)-1-naphthyl] fluoride, 9,9-bis{6-[2- 9,9-bis[ Hydroxy (mono or even ten) C 2 - 4 alkoxy naphthyl] stilbene and the like.
在茀二醇單元(B1)中,二烷基茀二醇單元及二芳基茀二醇單元可單獨使用,或者亦可組合2種以上使用。In the perylene glycol unit (B1), the dialkyl perylene glycol unit and the diaryl perylene glycol unit may be used alone, or two or more types may be used in combination.
並且,茀二醇單元(B1)的比例可選自相對於二醇單元(B)整體為例如1莫耳%以上,具體上為10莫耳%~100莫耳%程度之範圍,作為良佳之範圍,以下階段性為30莫耳%~100莫耳%、50莫耳%~99莫耳%、60莫耳%~98莫耳%、70莫耳%~97莫耳%、80莫耳%~96莫耳%,以85莫耳%~95莫耳%為尤佳。在茀二醇單元(B1)的比例為前述範圍之下限值以上的情況下,可輕易獲得表現負的定向雙折射性及順波長色散性的聚酯等聚合物。並且,在茀二醇單元(B1)的比例為前述範圍之上限值以下的情況下,可優化成形性及操作性。In addition, the ratio of perylene glycol units (B1) can be selected from the range of, for example, 1 mol% or more, specifically about 10 mol% to 100 mol%, relative to the whole diol unit (B), as a good Range, the following stages are 30 mol% to 100 mol%, 50 mol% to 99 mol%, 60 mol% to 98 mol%, 70 mol% to 97 mol%, 80 mol% ~96 mol%, preferably 85 mol%~95 mol%. When the ratio of the perylene glycol unit (B1) is not less than the lower limit value of the aforementioned range, a polymer such as a polyester exhibiting negative directional birefringence and forward wavelength dispersion can be easily obtained. In addition, when the ratio of the perylene glycol unit (B1) is equal to or less than the upper limit of the aforementioned range, the formability and workability can be optimized.
(多)烷二醇單元(B2)(poly)alkanediol unit (B2)
樹脂B所包含之聚合物,亦可視需求包含由下述式(3)所示之(多)烷二醇單元(B2)作為二醇單元(B)。舉例而言,在樹脂B包含聚酯的情況下,該聚酯亦可包含(多)烷二醇單元(B2)。在包含(多)烷二醇單元(B2)的情況下,可提升聚合物的聚合反應性而增加分子量,可因柔軟的化學結構而提升韌性,故對於製備成形性及操作性優異的相位差薄膜實為有效。The polymer contained in the resin B may also contain the (poly)alkanediol unit (B2) represented by the following formula (3) as the diol unit (B) as required. For example, where resin B comprises a polyester, the polyester may also comprise (poly)alkanediol units (B2). When the (poly)alkanediol unit (B2) is contained, the polymerization reactivity of the polymer can be improved, the molecular weight can be increased, and the toughness can be improved due to the soft chemical structure, so the retardation is excellent in the production of moldability and workability. Thin films are really effective.
[化10] [Chemical 10]
(式(3)中,A 2表示直鏈狀或分枝鏈狀伸烷基,q表示1以上的整數)。 (In formula (3), A 2 represents a linear or branched alkylene, and q represents an integer of 1 or more).
在前述式(3)中,作為由A 2所示之伸烷基,可列舉例如:伸乙基、伸丙基、三亞甲基、1,2-丁二基、1,3-丁二基、四亞甲基、1,5-戊二基、1,6-己二基、1,8-辛二基、1,10-癸二基等直鏈狀或分枝鏈狀C 2 - 12伸烷基等。以伸乙基、伸丙基等直鏈狀或分枝鏈狀C 2 - 4伸烷基為佳,以直鏈狀或分枝鏈狀C 2 - 3伸烷基為較佳,以伸乙基為尤佳。 In the aforementioned formula (3), examples of the alkylene group represented by A 2 include ethylidene, propylidene, trimethylene, 1,2-butanediyl, and 1,3-butanediyl. C 2 - 12 Alkylene etc. Linear or branched C 2 - 4 alkylene such as ethylidene and propylidene are preferred, straight or branched C 2 - 3 alkylene is preferred, and ethylidene is preferred. Base is the best.
重複數量q可選自例如1~10程度之範圍,作為良佳之範圍,以下階段性為1~8、1~6、1~4、1~3、1~2,以1為尤佳。The repetition number q can be selected from, for example, a range of about 1 to 10, and as a good range, the following steps are 1 to 8, 1 to 6, 1 to 4, 1 to 3, and 1 to 2, with 1 being particularly preferred.
作為對應(多)烷二醇單元(B2)的二醇成分,可列舉例如:乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、伸丁二醇(或1,4-丁二醇)、1,5-戊二醇、新戊二醇、1,6-己二醇、1,8-辛二醇、1,10-癸二醇等直鏈狀或分枝鏈狀C 2 - 12烷二醇、二乙二醇、二丙二醇、三乙二醇等二乃至十直鏈狀或分枝鏈狀C 2 - 12烷二醇等。可單獨包含此等(多)烷二醇單元(B2),或者亦可組合2種以上而包含。以源自乙二醇的結構單元為尤佳。 Examples of the diol component corresponding to the (poly)alkanediol unit (B2) include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, and 1,3-butanediol. Diol, butylene glycol (or 1,4-butanediol), 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, 1,8-octanediol, 1,10 - Linear or branched C 2 - 12 alkanes such as decanediol, diethylene glycol, dipropylene glycol, triethylene glycol and other di- or ten straight or branched C 2 - 12 alkanes Diols etc. These (poly)alkanediol units (B2) may be contained individually, or may be contained in combination of 2 or more types. Particularly preferred are structural units derived from ethylene glycol.
(多)烷二醇單元(B2)的比例可選自相對於二醇單元(B)整體為0莫耳%~100莫耳%,例如1莫耳%~50莫耳%程度之範圍,作為良佳之範圍,以下階段性為3莫耳%~30莫耳%、5莫耳%~20莫耳%、7莫耳%~15莫耳%,以8莫耳%~12莫耳%為尤佳。在(多)烷二醇單元(B2)的比例為前述範圍之上限值以下的情況下,可輕易獲得表現負的定向雙折射性及順波長色散性的聚酯等聚合物。並且,在(多)烷二醇單元(B2)的比例為前述範圍之下限值以上的情況下,可優化成形性及操作性。The ratio of the (poly)alkanediol unit (B2) can be selected from the range of about 0 mol % to 100 mol %, for example, 1 mol % to 50 mol % with respect to the whole diol unit (B), as A good range, the following stages are 3 mol% to 30 mol%, 5 mol% to 20 mol%, 7 mol% to 15 mol%, especially 8 mol% to 12 mol% good. When the ratio of the (poly)alkanediol unit (B2) is equal to or less than the upper limit of the aforementioned range, a polymer such as a polyester exhibiting negative directional birefringence and forward wavelength dispersion can be easily obtained. Furthermore, when the ratio of the (poly)alkanediol unit (B2) is equal to or more than the lower limit value of the aforementioned range, the formability and workability can be optimized.
聚合物的製造方法並無特別限制。舉例而言,在製造聚酯作為聚合物的情況下,此製造方法可利用慣用的方法。舉例而言,亦可使對應前述各二羧酸單元等之二羧酸成分(A)與對應前述二醇單元等之二醇成分(B)反應來製造,可以酯交換法、直接聚合法等熔融聚合法、溶液聚合法、界面聚合法等慣用的方法來製備,但以熔融聚合法為佳。此外,反應亦可因應聚合方法在溶媒的存在下或不存在下進行。具體之製造方法得採用例如日本專利公開第2017-198956號公報所記載之方法。The production method of the polymer is not particularly limited. For example, in the case of producing polyester as a polymer, a conventional method can be used for this production method. For example, the dicarboxylic acid component (A) corresponding to each of the above-mentioned dicarboxylic acid units and the like may be reacted with the diol component (B) corresponding to the above-mentioned diol units, etc., and a transesterification method, a direct polymerization method, etc. may be used. It can be prepared by conventional methods such as melt polymerization, solution polymerization, and interfacial polymerization, but melt polymerization is preferred. In addition, the reaction may be carried out in the presence or absence of a solvent according to the polymerization method. As a specific manufacturing method, for example, the method described in Japanese Patent Laid-Open No. 2017-198956 can be used.
樹脂B所包含之聚合物的重量平均分子量(Mw)以20000以上為佳,以25000以上為較佳,以30000以上為更佳,以35000以上為更佳,以40000以上為更佳,以50000以上為尤佳,且以100000以下為佳,以80000以下為較佳,以70000以下為更佳。在重量平均分子量位於此種範圍的情況下,可順利進行利用延伸之B層的製造。The weight average molecular weight (Mw) of the polymer contained in resin B is preferably 20,000 or more, preferably 25,000 or more, more preferably 30,000 or more, more preferably 35,000 or more, more preferably 40,000 or more, and 50,000 The above is particularly preferable, and 100,000 or less is more preferable, 80,000 or less is more preferable, and 70,000 or less is more preferable. When the weight average molecular weight is in such a range, the production of the B layer by stretching can be smoothly performed.
在樹脂B中之聚合物的比例以50重量%~100重量%為佳,以70重量%~100重量%為較佳,以90重量%~100重量%為尤佳。在聚合物的比例位於前述範圍的情況下,B層可獲得充分的耐熱性及透明性。The proportion of the polymer in the resin B is preferably 50% by weight to 100% by weight, preferably 70% by weight to 100% by weight, and particularly preferably 90% by weight to 100% by weight. When the ratio of the polymer is within the aforementioned range, sufficient heat resistance and transparency can be obtained for the B layer.
樹脂B亦可更包含任意成分組合至聚合物。作為任意成分,可列舉例如與樹脂A得包含之任意成分相同之例。此等成分可單獨使用1種,亦可以任意比率組合2種以上使用。Resin B can also further comprise arbitrary components in combination with the polymer. As an arbitrary component, the same example as the arbitrary component which resin A may contain, for example is mentioned. These components may be used alone or in combination of two or more at any ratio.
樹脂B的玻璃轉移溫度TgB以100℃以上為佳,以110℃以上為較佳,以120℃以上為尤佳,且以160℃以下為佳,以150℃以下為較佳,以140℃以下為尤佳。在樹脂B的玻璃轉移溫度TgB為前述範圍之下限值以上的情況下,可提高相位差薄膜的耐熱性。並且,在玻璃轉移溫度TgB為前述範圍之上限值以下的情況下,可順利進行在相位差薄膜的製造方法中之製膜及延伸。樹脂B的玻璃轉移溫度TgB得依例如樹脂B的組成來調整。The glass transition temperature TgB of resin B is preferably 100°C or higher, preferably 110°C or higher, particularly preferably 120°C or higher, and preferably 160°C or lower, preferably 150°C or lower, and 140°C or lower for the best. When the glass transition temperature TgB of the resin B is equal to or more than the lower limit value of the aforementioned range, the heat resistance of the retardation film can be improved. In addition, when the glass transition temperature TgB is below the upper limit of the aforementioned range, film formation and stretching in the method for producing a retardation film can be smoothly performed. The glass transition temperature TgB of the resin B can be adjusted according to the composition of the resin B, for example.
在波長550 nm之B層之整體的面內延遲Re(B550)以60 nm以上為佳,以80 nm以上為較佳,以100 nm以上為尤佳,且以180 nm以下為佳,以160 nm以下為較佳,以140 nm以下為尤佳。在B層之整體的面內延遲Re(B550)位於前述範圍的情況下,可尤為優化反射抑制能力及重工性兩者。The overall in-plane retardation Re (B550) of the B layer with a wavelength of 550 nm is preferably 60 nm or more, more preferably 80 nm or more, more preferably 100 nm or more, and preferably 180 nm or less, and 160 nm or more. It is preferably below nm, and particularly preferably below 140 nm. When the overall in-plane retardation Re (B550) of the B layer is within the aforementioned range, both the reflection suppression capability and the reworkability can be particularly optimized.
B層之整體的面內延遲Re(B450)及Re(B550)以滿足下述式(iii)為佳。 1.14≦Re(B450)/Re(B550) (iii) The overall in-plane retardation Re(B450) and Re(B550) of the B layer preferably satisfy the following formula (iii). 1.14≦Re(B450)/Re(B550) (iii)
詳細而言,B層的波長色散性Re(B450)/Re(B550)以1.14以上為佳,以1.15以上為較佳,以1.16以上為尤佳,且以1.30以下為佳,以1.24以下為較佳,以1.20以下為尤佳。在B層的波長色散性Re(B450)/Re(B550)位於前述範圍的情況下,可尤為優化反射抑制能力及重工性兩者。B層的波長色散性Re(B450)/Re(B550)得依例如樹脂B的組成來調整。Specifically, the wavelength dispersion Re(B450)/Re(B550) of the B layer is preferably 1.14 or more, more preferably 1.15 or more, particularly preferably 1.16 or more, more preferably 1.30 or less, and 1.24 or less. Preferably, it is preferably below 1.20. In the case where the wavelength dispersion Re(B450)/Re(B550) of the B layer is in the aforementioned range, both the reflection suppression ability and the reworkability can be optimized in particular. The wavelength dispersion Re(B450)/Re(B550) of the B layer can be adjusted according to the composition of the resin B, for example.
一個B層的厚度以5 μm以上為佳,以10 μm以上為較佳,以15 μm以上為尤佳,且以100 μm以下為佳,以80 μm以下為較佳,以60 μm以下為尤佳。在B層的厚度為前述範圍之下限值以上的情況下,可順利進行用以製造具備此種厚度之B層之相位差薄膜的製膜及延伸。並且,在B層的厚度為前述範圍之上限值以下的情況下,可薄化相位差薄膜的厚度。The thickness of one B layer is preferably 5 μm or more, preferably 10 μm or more, more preferably 15 μm or more, and preferably 100 μm or less, preferably 80 μm or less, and especially 60 μm or less. good. When the thickness of the B layer is equal to or more than the lower limit value of the aforementioned range, film formation and stretching for producing a retardation film having such a thickness of the B layer can be smoothly performed. In addition, when the thickness of the B layer is equal to or less than the upper limit of the aforementioned range, the thickness of the retardation film can be reduced.
[4.任意層體][4. Arbitrary layer body]
相位差薄膜亦可視需求具備A層及B層以外之任意層體。作為任意層體之例,可舉出具有光學各向同性的層體。具有光學各向同性的層體表示面內延遲小的層體。具有光學各向同性的層體在波長550 nm之面內延遲通常為10 nm以下,以7 nm以下為佳,以5 nm以下為較佳。作為任意層體之具體例,可列舉:保護薄膜層、接合A層及B層等各層體的接合劑層等。The retardation film can also have any layer body other than the A layer and the B layer as required. As an example of an arbitrary layer body, the layer body which has optical isotropy is mentioned. A layered body having optical isotropy means a layered body having a small in-plane retardation. The in-plane retardation of the optically isotropic layer body at a wavelength of 550 nm is usually 10 nm or less, preferably 7 nm or less, and more preferably 5 nm or less. As a specific example of an arbitrary layer body, a protective film layer, the adhesive layer which joins each layer body, such as A layer and B layer, etc. are mentioned.
[5.相位差薄膜的特性][5. Characteristics of retardation film]
於上已述之相位差薄膜在與直線偏光件組合使用的情況下,可發揮高的反射抑制能力。申請人如下所述推想可如此發揮高的反射抑制能力的機制。惟本發明之技術範圍並不受限於下述機制。When the above-mentioned retardation film is used in combination with a linear polarizer, a high reflection suppressing ability can be exhibited. The applicant hypothesizes a mechanism by which such a high reflection suppressing ability can be exerted as described below. However, the technical scope of the present invention is not limited to the following mechanisms.
圖1係繪示一例相關之A層之整體的面內延遲ReA及B層之整體的面內延遲ReB之相對關係的示意圖表。在圖1中,橫軸表示波長,縱軸表示面內延遲的大小。在圖1中,說明A層之整體的面內延遲ReA較B層之整體的面內延遲ReB還大之例。FIG. 1 is a schematic diagram showing an example of the relative relationship between the in-plane retardation ReA of the entire A-layer and the in-plane retardation ReB of the entire B-layer. In FIG. 1 , the horizontal axis represents the wavelength, and the vertical axis represents the magnitude of the in-plane retardation. FIG. 1 illustrates an example in which the in-plane retardation ReA of the entire A layer is larger than the in-plane retardation ReB of the entire B layer.
A層及B層之組合的面內延遲表現為A層的面內延遲與B層的面內延遲之合成。在A層的慢軸與B層的慢軸垂直的情況下,如圖1所示,A層及B層之組合的面內延遲表現為A層之整體的面內延遲ReA與B層之整體的面內延遲ReB之差ReA-ReB。如於上已述之實施型態,在因樹脂A的選擇及樹脂B的選擇等的方法而滿足式(i)的情況下,A層之整體的面內延遲ReA之斜率與B層之整體的面內延遲ReB之斜率相異,故波長愈長,面內延遲之差ReA-ReB愈大。因此,A層及B層之組合表現「波長愈長表現愈大的面內延遲」的逆波長色散性。據此,包含此A層及B層之組合的相位差薄膜可具有滿足式(ii)的逆波長色散性。此具有逆波長色散性的相位差薄膜可在可見光波長區域(400 nm~700 nm)之寬廣的範圍中發揮均勻的光學功能,因此,可使穿透該相位差薄膜之光線的偏光狀態均勻變化。是故,具備此相位差薄膜與直線偏光件之組合的偏光板(通常為圓偏光板)可在可見光波長區域之寬廣的範圍中有效抑制光線的反射。據此,可達成高的反射抑制能力。The in-plane retardation of the combination of the A-layer and the B-layer is represented by the synthesis of the in-plane retardation of the A-layer and the in-plane retardation of the B-layer. When the slow axis of the A layer is perpendicular to the slow axis of the B layer, as shown in FIG. 1 , the in-plane retardation of the combination of the A layer and the B layer is the in-plane retardation of the entire A layer, ReA and the B layer. The difference between ReA and ReB of the in-plane delay ReB. As in the above-mentioned embodiment, when the formula (i) is satisfied by methods such as the selection of the resin A and the selection of the resin B, the slope of the in-plane retardation ReA of the entire A layer and the entire B layer The slopes of the in-plane retardation ReB are different, so the longer the wavelength, the greater the in-plane retardation difference ReA-ReB. Therefore, the combination of the A layer and the B layer exhibits the inverse wavelength dispersion property of "the longer the wavelength, the greater the in-plane retardation". Accordingly, the retardation film including the combination of the A layer and the B layer can have inverse wavelength dispersion properties satisfying the formula (ii). This retardation film with reverse wavelength dispersion can exhibit uniform optical function in a wide range of visible light wavelength region (400 nm to 700 nm), so the polarization state of light passing through the retardation film can be uniformly changed . Therefore, a polarizing plate (usually a circular polarizing plate) provided with the combination of the retardation film and the linear polarizer can effectively suppress the reflection of light in a wide range of the visible light wavelength region. According to this, a high reflection suppression capability can be achieved.
於上已述之相位差薄膜的重工性優異。申請人如下所述推想可獲得如此優異之重工性的機制。惟本發明之技術範圍並不受限於下述機制。It is excellent in the reworkability of the retardation film described above. The applicant has deduced the mechanism by which such excellent reworkability can be obtained as described below. However, the technical scope of the present invention is not limited to the following mechanisms.
假設考量樹脂A及樹脂B的逆波長色散性之差小,未滿足式(i)的情形。在此情形中,相位差薄膜為了表現逆波長色散性,要求A層及B層各自的面內延遲大。作為增大面內延遲的方法,可舉出例如增大樹脂A及樹脂B所包含之聚合物分子之定向的程度。增大定向的程度,能夠藉由以大的延伸倍率進行延伸或以低溫進行延伸來為之。然而,若聚合物分子之定向的程度大,則由脫層所致之凝集破壞會變得容易發生。若在使相位差薄膜貼合至某部件一次後剝下此相位差薄膜時於A層或B層發生脫層,則受到破壞的A層或B層之一部分可能會殘留於部件之表面。據此,即使再次將相位差薄膜貼合至該部件,在受到破壞的A層或B層之一部分殘留的部分中,亦無法獲得期望之光學特性。據此,容易發生脫層之薄膜的重工性低劣。It is assumed that the difference between the inverse wavelength dispersion properties of the resin A and the resin B is small and does not satisfy the formula (i). In this case, the retardation film is required to have a large in-plane retardation of each of the A layer and the B layer in order to express reverse wavelength dispersion. As a method of increasing the in-plane retardation, for example, increasing the degree of orientation of the polymer molecules contained in the resin A and the resin B can be mentioned. The degree of orientation can be increased by stretching at a large stretching ratio or stretching at a low temperature. However, if the degree of orientation of polymer molecules is large, cohesion failure due to delamination becomes easy to occur. If layer A or layer B is delaminated when the retardation film is peeled off after bonding the retardation film to a part once, the damaged part of layer A or layer B may remain on the surface of the part. Accordingly, even if the retardation film is bonded to the member again, desired optical properties cannot be obtained in the portion where a part of the damaged layer A or layer B remains. Accordingly, the reworkability of the thin film that is prone to delamination is poor.
相對於此,本實施型態相關之相位差薄膜藉由將具有正的固有雙折射之樹脂A與具有負的固有雙折射之樹脂B適度組合、使A層與B層的厚度比落於特定之範圍等方法,無須過度提高聚合物分子之定向的程度即獲得滿足式(i)及式(ii)的面內延遲。據此,由於伴隨A層及B層之凝集破壞的脫層受到抑制,故可獲得優異的重工性。On the other hand, in the retardation film according to the present embodiment, the thickness ratio of the A layer and the B layer falls within a specific value by appropriately combining the resin A having positive intrinsic birefringence and the resin B having negative intrinsic birefringence. The in-plane retardation satisfying the formulas (i) and (ii) can be obtained without excessively increasing the degree of orientation of the polymer molecules. According to this, since delamination accompanying the cohesion failure of the A layer and the B layer is suppressed, excellent reworkability can be obtained.
相位差薄膜以具有因應其用途之適切之範圍的面內延遲為佳。其中,在與直線偏光件組合而獲得具有尤為優異之反射抑制能力的偏光板之觀點上,在量測波長590 nm之相位差薄膜的面內延遲Re(590)亦可以100 nm以上為佳,以110 nm以上為較佳,以120 nm以上為尤佳,且亦可以180 nm以下為佳,以170 nm以下為較佳,以160 nm以下為尤佳。具有此種範圍之面內延遲Re(590)的相位差薄膜由於可發揮作為1/4波長板的功能,故可與直線偏光件組合而獲得圓偏光板。The retardation film preferably has an in-plane retardation in an appropriate range according to the application. Among them, from the viewpoint of obtaining a polarizing plate with particularly excellent reflection suppression ability in combination with a linear polarizer, the in-plane retardation Re (590) of the retardation film at a measurement wavelength of 590 nm can also be preferably 100 nm or more. More preferably 110 nm or more, more preferably 120 nm or more, and also preferably 180 nm or less, more preferably 170 nm or less, more preferably 160 nm or less. Since the retardation film having the in-plane retardation Re (590) in such a range can function as a quarter-wave plate, it can be combined with a linear polarizer to obtain a circular polarizer.
相位差薄膜的全光線穿透率以80%以上為佳,以85%以上為較佳,以90%以上為尤佳。全光線穿透率可使用紫外線/可見光分光計在波長400 nm~700 nm之範圍中量測。The total light transmittance of the retardation film is preferably more than 80%, more preferably more than 85%, and more preferably more than 90%. The total light transmittance can be measured in the wavelength range of 400 nm to 700 nm using an ultraviolet/visible light spectrometer.
相位差薄膜的霧度以5%以下為佳,以3%以下為較佳,以1%以下為尤佳,理想上為0%。霧度可遵循JIS K7361-1997使用霧度計來量測。The haze of the retardation film is preferably 5% or less, preferably 3% or less, particularly preferably 1% or less, and ideally 0%. The haze can be measured using a haze meter in accordance with JIS K7361-1997.
相位差薄膜就提高施加應力時的相位差變化抑制能力之觀點而言,以具有小的光彈性係數為佳。具體而言,相位差薄膜的光彈性係數以30布魯斯特以下為佳。所謂光彈性係數,係表示在遭受到應力時產生之雙折射的應力依賴性之值。雙折射(折射率之差nx-ny)Δn一般具有以應力σ與光彈性係數C之積(Δn=C·σ)求出之關係。光彈性係數的絕對值為愈小之值,即使在賦予衝擊,或為了適合具有曲面之顯示面的顯示裝置而變形的情況下,亦愈可發揮良好的光學性能。The retardation film preferably has a small photoelastic coefficient from the viewpoint of improving the retardation change suppressing ability when stress is applied. Specifically, the photoelastic coefficient of the retardation film is preferably 30 Brewster or less. The so-called photoelastic coefficient is a value representing the stress dependence of birefringence generated when subjected to stress. Birefringence (difference in refractive index nx-ny) Δn generally has a relationship obtained by the product of stress σ and photoelastic coefficient C (Δn=C·σ). The smaller the absolute value of the photoelastic coefficient is, the better the optical performance can be exhibited even when an impact is given or when it is deformed to fit a display device having a curved display surface.
光彈性係數的量測可製作荷重―Δn曲線以其斜率之形式求出。此荷重―Δn曲線可一邊改變荷重一邊進行下述操作來製作,所述操作在對薄膜在50 g~150 g之範圍施加荷重的同時求出雙折射值Δn。並且,雙折射值Δn的量測可使用延遲量測裝置(王子計測機器股份有限公司製,「KOBRA-21ADH」)量測薄膜面內的延遲,將其除以薄膜的厚度來求出。The measurement of the photoelastic coefficient can be obtained by making a load-Δn curve and its slope. This load-Δn curve can be prepared by performing the following operation to obtain the birefringence value Δn while applying a load to the film in the range of 50 g to 150 g while changing the load. In addition, the measurement of the birefringence value Δn can be obtained by measuring the retardation in the film plane using a retardation measuring device (manufactured by Oji Scientific Instruments Co., Ltd., "KOBRA-21ADH") and dividing it by the thickness of the film.
相位差薄膜可為裁斷成張之薄膜,亦可為長條狀之薄膜。The retardation film can be a cut film or a long film.
相位差薄膜的厚度以90 μm以下為佳,以70 μm以下為較佳,以60 μm以下為更佳,以50 μm以下為尤佳。以往要在如此薄的相位差薄膜中兼顧高的反射抑制能力與優異的重工性尤為困難。據此,於上已述之實施型態相關之相位差薄膜在具有高的反射抑制能力與優異的重工性且可薄化這點上實為有用。相位差薄膜的厚度之下限並無特別限制,得為例如10 μm以上、20 μm以上、30 μm以上等。The thickness of the retardation film is preferably 90 μm or less, more preferably 70 μm or less, more preferably 60 μm or less, and particularly preferably 50 μm or less. In the past, it has been particularly difficult to achieve both high reflection suppression capability and excellent reworkability in such a thin retardation film. Accordingly, the retardation film related to the above-mentioned embodiment is useful in that it has high reflection suppressing ability and excellent reworkability and can be thinned. The lower limit of the thickness of the retardation film is not particularly limited, and may be, for example, 10 μm or more, 20 μm or more, 30 μm or more, and the like.
[6.相位差薄膜的製造方法][6. Manufacturing method of retardation film]
相位差薄膜的製造方法只要可獲得期望之相位差薄膜即無限制。舉例而言,相位差薄膜亦可以包含 準備具備由樹脂A所形成之層體及由樹脂B所形成之層體的多層薄膜之第一工序以及 將多層薄膜延伸之第二工序 的製造方法來製造。此製造方法藉由少的工序數及簡單的製造條件控制,可輕易製造於上已述之相位差薄膜。 The manufacturing method of the retardation film is not limited as long as a desired retardation film can be obtained. For example, the retardation film may also include The first step of preparing a multilayer film having a layer formed by resin A and a layer formed by resin B, and The second step of extending the multilayer film manufacturing method to manufacture. This manufacturing method can easily manufacture the above-mentioned retardation film by controlling the number of steps and simple manufacturing conditions.
[6.1.第一工序][6.1. The first process]
在第一工序中準備的多層薄膜具備由樹脂A所形成之層體及由樹脂B所形成之層體。為了與相位差薄膜所具備之A層及B層有所區別,將延伸前之「由樹脂A所形成之層體」及「由樹脂B所形成之層體」稱為「層(a)」及「層(b)」。The multilayer film prepared in the first step includes a layer formed of resin A and a layer formed of resin B. In order to distinguish it from the A layer and the B layer included in the retardation film, the "layer body formed of resin A" and the "layer body formed of resin B" before stretching are referred to as "layer (a)" and "Layer (b)".
在第一工序中準備的多層薄膜所具備之層(a)及層(b)得具有與相位差薄膜所具備之A層及B層的光學特性相異的光學特性。具體而言,多層薄膜所具備之層(a)及層(b)通常不具大的光學各向異性。據此,層(a)及層(b)的面內延遲通常小。若要舉出具體之範圍,在550 nm之層(a)及層(b)的面內延遲分別獨立以0 nm~20 nm為佳,以0 nm~10 nm為較佳,以0 nm~5 nm為尤佳。The layer (a) and the layer (b) included in the multilayer film prepared in the first step must have optical properties different from those of the A layer and the B layer included in the retardation film. Specifically, the layer (a) and layer (b) included in the multilayer film generally do not have large optical anisotropy. Accordingly, the in-plane retardation of the layer (a) and the layer (b) is generally small. In order to give a specific range, the in-plane retardation of the layer (a) and the layer (b) at 550 nm is independently preferably 0 nm to 20 nm, preferably 0 nm to 10 nm, and 0 nm to 0 nm. 5 nm is particularly preferred.
多層薄膜亦可為裁斷成張之薄膜,但以長條狀之薄膜為佳。藉由以長條狀之薄膜的形式準備多層薄膜,能夠在製造相位差薄膜的情況下於產線上進行各工序之一部分或全部,故可簡便且有效率進行製造。The multi-layer film can also be a film that is cut into sheets, but a long film is preferred. By preparing a multilayer film as a long film, a part or all of each process can be performed on a production line in the case of producing a retardation film, so that it can be produced simply and efficiently.
多層薄膜的製造方法並無限制。多層薄膜可藉由例如:共擠製T字模法、共擠製吹脹法、共擠製疊合法等共擠製成形法;共流延法;塗布成形法;乾式疊合等薄膜疊合成形法;等製造方法來製造。此等之中,就製造效率之觀點及不使溶媒等揮發性成分殘留於薄膜中之觀點而言,以共擠製成形法為佳。共擠製成形法之中,以共擠製T字模法為佳。共擠製T字模法可列舉進料模塊(feed block)方式及多歧管方式,但在可減少各層體的厚度之參差這點上,以多歧管方式為尤佳。The manufacturing method of the multilayer film is not limited. Multilayer films can be formed by co-extrusion forming methods such as co-extrusion T-die method, co-extrusion inflation method, co-extrusion lamination method, etc.; co-casting method; coating forming method; dry lamination and other film lamination methods method; and other manufacturing methods to manufacture. Among these, the co-extrusion molding method is preferable from the viewpoint of production efficiency and from the viewpoint of not leaving volatile components such as a solvent in the film. Among the co-extrusion forming methods, the co-extrusion T-die method is preferred. The co-extrusion T-die method includes the feed block method and the multi-manifold method, but the multi-manifold method is particularly preferable in that the variation in thickness of each layer can be reduced.
在使用共擠製成形法製造多層薄膜的情況下,第一工序通常包含將樹脂A及樹脂B熔融擠製以形成層(a)及層(b)。此時,所擠製之樹脂的熔融溫度以Tg+80℃以上為佳,以Tg+100℃以上為較佳,且以Tg+180℃以下為佳,以Tg+150℃以下為較佳。於此,「Tg」表示樹脂A及樹脂B的玻璃轉移溫度。並且,前述熔融溫度在例如共擠製T字模法中表示在具有T字模的擠製機中之樹脂的熔融溫度。在所擠製之樹脂的熔融溫度為前述範圍之下限值以上的情況下,可充分提高樹脂的流動性,優化成形性,並且,在上限值以下的情況下可抑制樹脂的劣化。In the case of producing a multilayer film using a coextrusion method, the first process typically involves melt-extruding resin A and resin B to form layer (a) and layer (b). At this time, the melting temperature of the extruded resin is preferably Tg+80°C or higher, preferably Tg+100°C or higher, and preferably Tg+180°C or lower, preferably Tg+150°C or lower. Here, "Tg" represents the glass transition temperature of resin A and resin B. In addition, the aforementioned melting temperature indicates the melting temperature of the resin in an extruder having a T-die, for example, in the co-extrusion T-die method. When the melting temperature of the extruded resin is equal to or higher than the lower limit value of the aforementioned range, the fluidity of the resin can be sufficiently improved, the moldability can be optimized, and the deterioration of the resin can be suppressed when it is equal to or lower than the upper limit value.
在共擠製成形法中,通常使自模隙擠製的薄膜狀之熔融樹脂與冷卻輥密合,使之冷卻而固化。此時,作為使熔融樹脂與冷卻輥密合的方法,可列舉例如:氣刀方式、真空箱方式、靜電密合方式等。In the co-extrusion molding method, a film-like molten resin extruded from a die gap is usually brought into close contact with a cooling roll, and then cooled and solidified. At this time, as a method of adhering molten resin and a cooling roll, an air knife method, a vacuum box method, an electrostatic adhesion method, etc. are mentioned, for example.
在使用塗布成形法製造多層薄膜的情況下,第一工序通常包含準備樹脂A及樹脂B中之一者的層體與於所準備之層體上塗布包含樹脂A及樹脂B之另一者的塗布液。準備樹脂A及樹脂B中之一者的層體之方法並無限制,亦可使用例如在於後所述之貼合法中說明的方法來準備。In the case of producing a multilayer film using the coating molding method, the first step usually includes preparing a layer of one of resin A and resin B and applying a layer including the other of resin A and resin B on the prepared layer. coating liquid. The method for preparing the layer of one of the resin A and the resin B is not limited, and for example, it can be prepared using the method described in the bonding method described later.
在準備好樹脂A及樹脂B中之一者的層體之後,於此層上塗布塗布液。塗布液通常包含樹脂A及樹脂B之另一者與溶媒。作為溶媒,以得使樹脂A及樹脂B之另一者溶解或分散者為佳,以得溶解者為尤佳。溶媒可單獨使用1種,亦可以任意比率組合2種以上使用。作為溶媒,可列舉例如:苯、甲苯、二甲苯等芳族系溶媒;二丙酮醇、丙酮、環戊酮、環己酮、甲基乙基酮、甲基異丙基酮等酮系溶媒;乳酸甲酯、乳酸乙酯等酯系溶媒;環己烷、乙基環己烷、1,2-二甲基環己烷等環烯烴系溶媒;二氯甲烷、氯仿等含鹵素溶媒;四氫呋喃、二氧𠮿等醚系溶媒;1-戊醇、1-丁醇等醇系溶媒。在塗布液中之樹脂的濃度,就獲得適於塗布之黏度之觀點而言,得為1重量%~50重量%。After the layer body of one of resin A and resin B is prepared, the coating liquid is applied on the layer. The coating liquid usually contains the other of resin A and resin B and a solvent. As the solvent, one that dissolves or disperses the other of resin A and resin B is preferable, and one that dissolves is particularly preferable. The solvent may be used alone or in combination of two or more at any ratio. Examples of the solvent include aromatic solvents such as benzene, toluene, and xylene; ketone solvents such as diacetone alcohol, acetone, cyclopentanone, cyclohexanone, methyl ethyl ketone, and methyl isopropyl ketone; Ester-based solvents such as methyl lactate and ethyl lactate; cycloolefin-based solvents such as cyclohexane, ethylcyclohexane, and 1,2-dimethylcyclohexane; halogen-containing solvents such as dichloromethane and chloroform; tetrahydrofuran, Ether-based solvents such as dioxygen; alcohol-based solvents such as 1-pentanol and 1-butanol. The concentration of the resin in the coating liquid is 1 to 50% by weight from the viewpoint of obtaining a viscosity suitable for coating.
塗布液的塗布方法並無限制。作為塗布方法,可列舉例如:簾塗法、擠製塗法、輥塗法、旋塗法、浸塗法、棒塗法、噴塗法、斜板式塗法、印刷塗法、輪轉凹版塗法、模塗法、間隙塗法及浸漬法等。The coating method of the coating liquid is not limited. Examples of the coating method include curtain coating, extrusion coating, roll coating, spin coating, dip coating, bar coating, spray coating, inclined plate coating, printing coating, rotogravure coating, Die coating method, gap coating method and dipping method, etc.
藉由塗布液的塗布,此塗布液之膜形成於樹脂A及樹脂B中之一者的層體上。據此,藉由視需求使塗布液乾燥來去除溶媒,可獲得具備層(a)及層(b)的多層薄膜。乾燥方法並無限制,得使用例如:加熱乾燥、減壓乾燥等乾燥方法。By applying the coating liquid, a film of the coating liquid is formed on the layer of one of the resin A and the resin B. According to this, by drying the coating liquid as needed to remove the solvent, a multilayer film including the layer (a) and the layer (b) can be obtained. The drying method is not limited, and for example, drying methods such as drying by heating and drying under reduced pressure can be used.
多層薄膜亦可使用貼合法來製造。在使用貼合法來製造多層薄膜的情況下,第一工序包含準備層(a)、準備層(b)與將層(a)及層(b)貼合。Multilayer films can also be fabricated using lamination methods. When a multilayer film is produced using the bonding method, the first step includes a preparation layer (a), a preparation layer (b), and laminating the layer (a) and the layer (b).
準備層(a)及層(b)之方法並無限制。層(a)及層(b)可藉由例如熔融成形法、溶液流延法來製造,其中以熔融成形法為佳。熔融成形法之中,以擠製成形法、吹脹成形法或加壓成形法為佳,以擠製成形法為尤佳。The method of preparing layer (a) and layer (b) is not limited. The layer (a) and the layer (b) can be produced by, for example, a melt forming method or a solution casting method, and among them, a melt forming method is preferable. Among the melt forming methods, extrusion forming method, inflation forming method or pressure forming method are preferred, and extrusion forming method is particularly preferred.
層(a)及層(b)的貼合得視需求使用接合劑來進行。接合劑以因應樹脂A及樹脂B的種類來選擇為佳。作為接合劑,可列舉例如:丙烯酸系接合劑、胺甲酸酯系接合劑、聚酯系接合劑、聚乙烯醇系接合劑、聚烯烴系接合劑、改質聚烯烴系接合劑、聚乙烯烷基醚系接合劑、橡膠系接合劑、乙烯―乙酸乙烯酯系接合劑、氯乙烯―乙酸乙烯酯系接合劑、SEBS(苯乙烯―乙烯―丁烯―苯乙烯共聚物)系接合劑、SIS(苯乙烯―異戊二烯―苯乙烯嵌段共聚物)系接合劑、乙烯―苯乙烯共聚物等乙烯系接合劑、乙烯―(甲基)丙烯酸甲酯共聚物、乙烯―(甲基)丙烯酸乙酯共聚物等丙烯酸酯系接合劑等。The lamination of the layer (a) and the layer (b) may be performed using an adhesive as required. The adhesive is preferably selected according to the types of resin A and resin B. Examples of adhesives include acrylic adhesives, urethane adhesives, polyester adhesives, polyvinyl alcohol adhesives, polyolefin adhesives, modified polyolefin adhesives, polyethylene adhesives Alkyl ether based adhesives, rubber based adhesives, ethylene-vinyl acetate based adhesives, vinyl chloride-vinyl acetate based adhesives, SEBS (styrene-ethylene-butylene-styrene copolymer) based adhesives, SIS (styrene-isoprene-styrene block copolymer) adhesives, vinyl adhesives such as ethylene-styrene copolymers, ethylene-(meth)acrylate copolymers, ethylene-(methyl) ) Acrylic adhesives such as ethyl acrylate copolymer, etc.
在使用接合劑的情況下,通常於層(a)與層(b)之間得藉由接合劑形成接合層。此接合層的平均厚度以0.1 μm~10 μm為佳,以0.5 μm~5 μm為較佳。In the case of using a bonding agent, a bonding layer is usually formed by the bonding agent between the layer (a) and the layer (b). The average thickness of the bonding layer is preferably 0.1 μm to 10 μm, more preferably 0.5 μm to 5 μm.
[6.2.第二工序][6.2. Second process]
第二工序包含將多層薄膜延伸。藉由此延伸,得於層(a)顯現雙折射,表現與延伸方向平行的慢軸。並且,得於層(b)顯現雙折射,表現與延伸方向垂直的慢軸。據此,根據前述延伸,可獲得具備A層及B層的相位差薄膜,所述A層及B層具有滿足於上已述之要件的面內延遲及慢軸。The second process involves extending the multilayer film. By extending in this way, the layer (a) exhibits birefringence and exhibits a slow axis parallel to the extending direction. In addition, the layer (b) exhibits birefringence and exhibits a slow axis perpendicular to the extending direction. Accordingly, according to the aforementioned stretching, a retardation film having an A layer and a B layer having an in-plane retardation and a slow axis satisfying the above-mentioned requirements can be obtained.
多層薄膜的延伸溫度以「Tg(h)-10℃」以上為佳,以「Tg(h)-5℃」以上為較佳,以「Tg(h)℃」以上為尤佳,且以「Tg(h)+20℃」以下為佳,以「Tg(h)+15℃」以下為較佳,以「Tg(h)+10℃」以下為尤佳。於此,Tg(h)表示樹脂A的玻璃轉移溫度TgA及樹脂B的玻璃轉移溫度TgB中較高者的溫度。在以前述範圍之延伸溫度進行延伸的情況下,可獲得重工性尤為優異的相位差薄膜。The stretching temperature of the multilayer film is preferably "Tg(h)-10°C" or higher, preferably "Tg(h)-5°C" or higher, particularly preferably "Tg(h)°C" or higher, and "Tg(h)°C" or higher. Tg(h)+20°C" or less is preferable, "Tg(h)+15°C" or less is preferable, and "Tg(h)+10°C" or less is more preferable. Here, Tg(h) represents the higher temperature of the glass transition temperature TgA of the resin A and the glass transition temperature TgB of the resin B. When stretching is performed at the stretching temperature in the aforementioned range, a retardation film having particularly excellent reworkability can be obtained.
多層薄膜的延伸倍率以1.5倍以上為佳,以1.6倍以上為較佳,以1.8倍以上為尤佳,且以5.0倍以下為佳,以4.0倍以下為較佳,以3.0倍以下為尤佳。在以前述範圍之延伸倍率進行延伸的情況下,可獲得重工性尤為優異的相位差薄膜。The stretching ratio of the multilayer film is preferably 1.5 times or more, preferably 1.6 times or more, particularly preferably 1.8 times or more, and preferably 5.0 times or less, preferably 4.0 times or less, and especially 3.0 times or less. good. In the case of stretching at the stretching ratio in the aforementioned range, a retardation film having particularly excellent reworkability can be obtained.
多層薄膜的延伸可藉由沿一方向進行延伸的單軸延伸法來進行,亦可以沿二方向進行延伸的雙軸延伸法來進行。The stretching of the multilayer film can be carried out by a uniaxial stretching method in which stretching is performed in one direction, or by a biaxial stretching method in which extending in two directions.
作為單軸延伸法,可列舉例如:利用輥間的周速之差沿縱向單軸延伸的方法、使用拉幅延伸機沿橫向單軸延伸的方法等。Examples of the uniaxial stretching method include a method of uniaxially extending in the vertical direction using a difference in peripheral speed between rolls, and a method of uniaxially extending in the transverse direction using a tenter stretching machine.
作為雙軸延伸法,可列舉例如:同時雙軸延伸法,在將固定之夾具分出間隔並沿縱向延伸的同時,依導軌的展開角度沿橫向延伸;逐次雙軸延伸法,在利用輥間的周速之差沿縱向延伸之後,以夾具握持其兩邊緣部,使用拉幅延伸機沿橫向延伸;等。As the biaxial stretching method, for example, the simultaneous biaxial stretching method, in which the fixed jig is divided into intervals and extended in the longitudinal direction, is extended in the horizontal direction according to the expansion angle of the guide rail; the successive biaxial stretching method is used between the rollers. After the difference of the peripheral speed of 1 is extended in the longitudinal direction, the two edge parts are held by a clamp, and the tenter stretching machine is used to extend in the transverse direction; etc.
並且,作為其他延伸法,可列舉:斜向延伸法,使用以可施加速度在橫或縱向上左右相異的送出力或者拉伸力或拉取力之方式操作的拉幅延伸機,沿相對於多層薄膜之幅寬方向夾任意角度θ的斜向連續延伸。所謂斜向,表示相對於薄膜之幅寬方向既不平行亦不垂直的方向。In addition, as other stretching methods, there may be mentioned: the diagonal stretching method, which uses a tenter stretching machine that can be operated to apply a feeding force, a stretching force, or a pulling force with different speeds in the horizontal or vertical direction, and the relative stretching machine is used. It extends continuously obliquely at any angle θ in the width direction of the multilayer film. The so-called oblique direction refers to a direction that is neither parallel nor perpendicular to the width direction of the film.
此等延伸法得使用例如:縱向單軸延伸機、拉幅延伸機、氣泡延伸機、輥延伸機等延伸機。For these stretching methods, for example, a longitudinal uniaxial stretching machine, a tenter stretching machine, a bubble stretching machine, a roll stretching machine, and the like can be used.
第二工序以包含將多層薄膜沿斜向延伸為佳。歷經包含沿斜向之延伸的第二工序來製造的相位差薄膜得於斜向具有慢軸。據此,此相位差薄膜可與具有與長邊方向平行或垂直之穿透軸的一般的直線偏光件透過輥對輥法貼合來獲得偏光板。因此,能夠使用長條狀之相位差薄膜及長條狀之直線偏光件來有效率製造偏光板。Preferably, the second step includes extending the multilayer film in an oblique direction. The retardation film produced through the second process including extending in the oblique direction has a slow axis in the oblique direction. Accordingly, a polarizing plate can be obtained by laminating the retardation film with a general linear polarizer having a transmission axis parallel or perpendicular to the longitudinal direction by a roll-to-roll method. Therefore, a polarizing plate can be efficiently manufactured using the elongated retardation film and the elongated linear polarizer.
[6.3.任意工序][6.3. Arbitrary process]
相位差薄膜的製造方法亦可更包含任意工序組合至於上已述之第一工序及第二工序。舉例而言,在使用長條狀之多層薄膜獲得長條狀之相位差薄膜的情況下,相位差薄膜的製造方法亦可包含將所獲得之相位差薄膜切成期望之形狀的修齊工序。根據修齊工序,可獲得具有期望之形狀的裁斷成張之相位差薄膜。並且,相位差薄膜的製造方法亦可包含例如於相位差薄膜進一步設置任意層體的工序。The manufacturing method of the retardation film may further include any combination of steps to the above-mentioned first step and second step. For example, when an elongated retardation film is obtained using an elongated multilayer film, the manufacturing method of the retardation film may also include a trimming step of cutting the obtained retardation film into a desired shape. According to the trimming step, a cut-out retardation film having a desired shape can be obtained. In addition, the manufacturing method of the retardation film may include, for example, a step of further providing an arbitrary layer body on the retardation film.
[6.4.其他製造方法][6.4. Other manufacturing methods]
相位差薄膜亦可藉由與於上已述之製造方法相異之方法來製造。舉例而言,相位差薄膜異可藉由包含準備A層之工序、準備B層之工序與將此等A層及B層貼合之工序的方法來製造。The retardation film can also be produced by a method different from the above-mentioned production method. For example, the phase difference film can be manufactured by a method including the process of preparing the A layer, the process of preparing the B layer, and the process of bonding these A layers and B layers.
A層可藉由例如包含透過熔融成形法、溶液流延法等方法製造層(a)與將此層(a)延伸的方法來製造。層(a)的延伸得以與第二工序之說明所記載者相同的條件進行。The layer A can be produced by a method including, for example, producing the layer (a) by a method such as a melt molding method, a solution casting method, and extending the layer (a). The stretching of the layer (a) is carried out under the same conditions as described in the description of the second step.
B層可藉由例如包含透過熔融成形法、溶液流延法等方法製造層(b)與將此層(b)延伸的方法來製造。層(b)的延伸得以與第二工序之說明所記載者相同的條件進行。The layer B can be produced by, for example, a method including producing the layer (b) by a method such as a melt forming method, a solution casting method, and extending the layer (b). The stretching of the layer (b) is carried out under the same conditions as described in the description of the second step.
A層與B層的貼合亦可使用接合劑來進行。接合劑的種類及接合層的厚度亦可與層(a)及層(b)的貼合相同。The bonding of the A layer and the B layer can also be performed using an adhesive. The type of the adhesive and the thickness of the bonding layer may be the same as the bonding of the layer (a) and the layer (b).
[7.偏光板][7. Polarizing plate]
本發明之一實施型態相關之偏光板具備直線偏光件與相位差薄膜。此偏光板通常可發揮作為圓偏光板的功能,藉由設置於影像顯示裝置之顯示面可抑制外界光線的反射。A polarizing plate according to an embodiment of the present invention includes a linear polarizer and a retardation film. The polarizing plate can generally function as a circular polarizing plate, and the reflection of external light can be suppressed by being disposed on the display surface of the image display device.
偏光板亦可依序具備直線偏光件、A層及B層。並且,偏光板亦可依序具備直線偏光件、B層及A層。The polarizing plate may also have a linear polarizer, an A layer and a B layer in sequence. In addition, the polarizing plate may also include a linear polarizer, a B layer, and an A layer in sequence.
在偏光板中,以直線偏光件的穿透軸與A層的慢軸所夾之角度位於接近45°之特定之範圍為佳。具體而言,前述角度以40°以上為佳,以42°以上為較佳,以43°以上為更佳,以44°以上為尤佳,且以50°以下為佳,以48°以下為較佳,以47°以下為更佳,以46°以下為尤佳。In the polarizing plate, it is preferable that the angle between the transmission axis of the linear polarizer and the slow axis of the A layer is in a specific range close to 45°. Specifically, the aforementioned angle is preferably 40° or more, preferably 42° or more, more preferably 43° or more, particularly preferably 44° or more, more preferably 50° or less, preferably 48° or less More preferably, it is 47° or less, more preferably 46° or less.
作為直線偏光件,得使用任意直線偏光件。作為直線偏光件之例,可列舉:藉由在使碘或二色性染料吸附於聚乙烯醇薄膜之後於硼酸浴中單軸延伸而獲得之薄膜;藉由使碘或二色性染料吸附於聚乙烯醇薄膜並延伸,再進一步將分子鏈中之聚乙烯醇單元之一部分改質為聚伸乙烯單元而獲得之薄膜。此等之中,作為直線偏光件,以含有聚乙烯醇的偏光件為佳。As the linear polarizer, any linear polarizer must be used. As an example of the linear polarizer, a film obtained by uniaxially extending in a boric acid bath after adsorbing iodine or a dichroic dye on a polyvinyl alcohol film; by adsorbing iodine or a dichroic dye on a The polyvinyl alcohol film is stretched, and a part of the polyvinyl alcohol unit in the molecular chain is further modified into a film obtained by a polyvinyl alcohol unit. Among these, as the linear polarizer, a polarizer containing polyvinyl alcohol is preferable.
若使自然光入射至直線偏光件,則僅有單一方向的偏光穿透。此直線偏光件的偏光度並不特別受限,但以98%以上為佳,以99%以上為較佳。If natural light is incident on the linear polarizer, only polarized light in a single direction will penetrate. The degree of polarization of the linear polarizer is not particularly limited, but preferably more than 98%, more preferably more than 99%.
並且,直線偏光件的厚度以5 μm~80 μm為佳。In addition, the thickness of the linear polarizer is preferably 5 μm to 80 μm.
於上已述之偏光板得更包含任意層體。作為任意層體,可列舉例如:偏光件保護薄膜層;用以貼合直線偏光件及相位差薄膜的接合層;耐衝擊性聚甲基丙烯酸酯樹脂層等硬塗層;優化薄膜之光滑性的基墊層;抗反射層;防汙層;抗靜電層;等。此等任意層體可僅設置1層,亦可設置2層以上。In the above-mentioned polarizing plate, any layer body may be further included. Examples of optional layers include: polarizer protective film layer; bonding layer for bonding linear polarizers and retardation films; hard coat layers such as impact-resistant polymethacrylate resin layers; optimized film smoothness base cushion layer; anti-reflection layer; anti-fouling layer; anti-static layer; etc. Only one layer of these arbitrary layers may be provided, or two or more layers may be provided.
[8.影像顯示裝置][8. Video display device]
本發明之一實施型態相關之影像顯示裝置具備於上已述之相位差薄膜。通常,影像顯示裝置具備包含相位差薄膜的前述偏光板。偏光板以設置於有機電致發光顯示裝置(以下有時稱作「有機EL顯示裝置」。)為佳。此有機EL顯示裝置具備偏光板與有機電致發光元件(以下有時稱作「有機EL元件」。)。此有機EL顯示裝置通常依序具備直線偏光件、相位差薄膜及有機EL元件。An image display device according to an embodiment of the present invention is provided with the above-mentioned retardation film. Generally, an image display device includes the aforementioned polarizing plate including a retardation film. The polarizing plate is preferably provided in an organic electroluminescence display device (hereinafter sometimes referred to as an "organic EL display device"). This organic EL display device includes a polarizing plate and an organic electroluminescence element (hereinafter sometimes referred to as "organic EL element"). This organic EL display device usually includes a linear polarizer, a retardation film, and an organic EL element in this order.
有機EL元件依序具備透明電極層、發光層及電極層,得藉由自透明電極層及電極層施加電壓使發光層產生光。作為構成有機發光層的材料之例,可列舉:聚對伸苯乙烯系、聚茀系及聚乙烯咔唑系的材料。並且,發光層亦可具有多個發光色相異之層體的堆疊體,或者與某色素之層體摻雜相異之色素的混合層。再者,有機EL元件亦可具備電洞注入層、電洞傳輸層、電子注入層、電子傳輸層、等電位面形成層、電荷產生層等功能層。The organic EL element includes a transparent electrode layer, a light-emitting layer, and an electrode layer in this order, and the light-emitting layer can generate light by applying a voltage from the transparent electrode layer and the electrode layer. As an example of the material which comprises an organic light-emitting layer, the material of a polyparatylene type, a polyphenylene type, and a polyvinyl carbazole type is mentioned. In addition, the light-emitting layer may have a stack of a plurality of layers with different emission colors, or a mixed layer in which a different dye is doped with the layer of a certain dye. Furthermore, the organic EL element may include functional layers such as a hole injection layer, a hole transport layer, an electron injection layer, an electron transport layer, an equipotential surface forming layer, and a charge generation layer.
前述影像顯示裝置可抑制在顯示面中之外界光線的反射。舉出偏光板為圓偏光板的情形為例,說明其反射抑制的機制。自裝置外部入射之光線,藉由僅其一部分之直線偏光通過直線偏光件,接下來其再通過相位差薄膜,而成為圓偏光。圓偏光係藉由影像顯示裝置內之將光線反射的構成元件(有機EL元件中的反射電極等)反射,再次通過相位差薄膜,藉此成為具有與入射之直線偏光的振動方向正交之振動方向的直線偏光,而變得不通過直線偏光件。於此,所謂直線偏光的振動方向,意謂直線偏光之電場的振動方向。藉此,達成反射抑制的功能。The aforementioned image display device can suppress reflection of external light in the display surface. Taking the case where the polarizing plate is a circular polarizing plate as an example, the mechanism of the reflection suppression will be described. The light incident from the outside of the device becomes circularly polarized by only a part of the linearly polarized light passing through the linear polarizer, and then passing through the retardation film. Circularly polarized light is reflected by the constituent elements (such as reflective electrodes in organic EL elements) that reflect light in the image display device, and then passes through the retardation film again, thereby having a vibration orthogonal to the vibration direction of the incident linearly polarized light. direction of the linear polarizer, and becomes not through the linear polarizer. Here, the vibration direction of the linearly polarized light means the vibrational direction of the electric field of the linearly polarized light. Thereby, the function of reflection suppression is achieved.
『實施例』"Example"
以下揭示實施例以具體說明本發明。惟本發明並非受限於以下所揭示之實施例者,在不脫離本發明之申請專利範圍及其均等之範圍的範圍中,得任意變更而實施。The following examples are disclosed to specifically illustrate the present invention. However, the present invention is not limited to the embodiments disclosed below, and can be arbitrarily modified and implemented without departing from the scope of the patent application of the present invention and its equivalent scope.
在以下說明中,表示量的「%」及「份」,除非另有註記,否則係重量基準。並且,以下所說明之操作,除非另有註記,否則在常溫常壓大氣中進行。In the following description, "%" and "part" indicating the amount are based on weight unless otherwise noted. In addition, unless otherwise noted, the operations described below were performed in the atmosphere at normal temperature and pressure.
[評價方法][Evaluation method]
(各層體之厚度的量測方法)(Measurement method of thickness of each layer)
各層體的厚度使用反射分光膜厚計(大塚電子公司製「FE-3000」)來量測。The thickness of each layer was measured using a reflection spectrometer (“FE-3000” manufactured by Otsuka Electronics Co., Ltd.).
(各層體之慢軸之方向的量測方法)(Measurement method for the direction of the slow axis of each layer)
各層體之慢軸的方向使用相位差計(王子計測機器股份有限公司製「KOBRA-WIST」)來量測。The direction of the slow axis of each layer was measured using a phase difference meter ("KOBRA-WIST" manufactured by Oji Scientific Instruments Co., Ltd.).
(面內延遲的量測方法)(Measurement method of in-plane retardation)
面內延遲使用相位差計(王子計測機器股份有限公司製「KOBRA-WIST」)來量測。The in-plane retardation was measured using a phase difference meter (“KOBRA-WIST” manufactured by Oji Scientific Instruments Co., Ltd.).
(光彈性係數的量測方法)(Measurement method of photoelastic coefficient)
在對相位差薄膜在50 g~150 g之範圍施加荷重的同時量測此相位差薄膜的面內延遲。將量測到的面內延遲除以相位差薄膜的厚度,求出施加前述荷重時之相位差薄膜的雙折射Δn。一邊改變荷重,一邊進行多次如此求出雙折射值Δn的操作,製作荷重―Δn曲線。以此荷重―Δn曲線的斜率之形式獲得相位差薄膜的光彈性係數。The in-plane retardation of the retardation film was measured while a load was applied to the retardation film in the range of 50 g to 150 g. The measured in-plane retardation was divided by the thickness of the retardation film to obtain the birefringence Δn of the retardation film when the aforementioned load was applied. While changing the load, the operation of obtaining the birefringence value Δn in this manner was performed several times to create a load-Δn curve. The photoelastic coefficient of the retardation film is obtained in the form of the slope of this load-Δn curve.
(反射抑制特性的評價方法)(Evaluation method of reflection suppression characteristics)
準備依序具備保護薄膜、直線偏光件及保護薄膜的長條狀之偏光板(SANRITZ公司製「HLC2-5618S」,厚度180 μm)。直線偏光件於幅寬方向上具有穿透軸。去除偏光板之一面側的保護薄膜,於該面貼合在實施例或比較例中獲得之相位差薄膜。貼合係以相位差薄膜的慢軸與直線偏光件的穿透軸夾45°之角度之方式進行。尤其實施例5及比較例3之相位差薄膜係以自直線偏光件側依序排列A層及B層之方式貼合。藉由以上操作,獲得依序具備相位差薄膜、直線偏光件及保護薄膜之作為圓偏光板的偏光板樣本。An elongated polarizing plate (“HLC2-5618S” manufactured by SANRITZ, thickness 180 μm) including a protective film, a linear polarizer, and a protective film in this order was prepared. The linear polarizer has a transmission axis in the width direction. The protective film on one side of the polarizing plate was removed, and the retardation film obtained in the example or the comparative example was pasted on this side. The lamination is carried out in such a way that the slow axis of the retardation film and the transmission axis of the linear polarizer sandwich an angle of 45°. In particular, the retardation films of Example 5 and Comparative Example 3 were bonded together by arranging the A layer and the B layer in order from the linear polarizer side. Through the above operations, a polarizing plate sample as a circular polarizing plate, which is sequentially provided with a retardation film, a linear polarizer and a protective film, is obtained.
準備具備有機EL元件與設置於此有機EL元件之觀看側之圓偏光板的市售之有機EL顯示裝置(LG電子製「OLED55EG9600」)。將有機EL顯示裝置的圓偏光板置換為前述偏光板樣本。置換時,偏光板樣本係以自有機EL元件側依序排列相位差薄膜及直線偏光件之方式配置。並且,配置於有機EL顯示裝置之偏光板樣本所具備之直線偏光件的穿透軸位於與有機EL顯示裝置原本具備之圓偏光板之直線偏光件的穿透軸相同的方向。A commercially available organic EL display device (“OLED55EG9600” manufactured by LG Electronics) provided with an organic EL element and a circular polarizer provided on the viewing side of the organic EL element was prepared. The circular polarizing plate of the organic EL display device was replaced with the above-mentioned polarizing plate sample. When replacing, the polarizing plate samples were arranged in such a manner that the retardation film and the linear polarizer were sequentially arranged from the organic EL element side. In addition, the transmission axis of the linear polarizer included in the polarizer sample of the organic EL display device is located in the same direction as the transmission axis of the linear polarizer of the circular polarizer originally included in the organic EL display device.
一邊以光源照射所獲得之有機EL顯示裝置的顯示面,一邊自相對於顯示面為正面之方向(法線方向)觀察該顯示面。相比於置換前,顯示面的反射率明顯受到抑制的情形判定為「優」。相比於置換前,顯示面的反射率受到抑制的情形判定為「可」。相比於置換前,顯示面的反射率同等或上升的情形評價為「不良」。While irradiating the display surface of the obtained organic EL display device with a light source, the display surface was observed from the direction (normal line direction) which is the front surface with respect to the display surface. The case where the reflectance of the display surface was significantly suppressed compared to before replacement was judged as "Excellent". The case where the reflectance of the display surface was suppressed compared to that before replacement was determined as "OK". When the reflectance of the display surface was the same or increased as compared with that before replacement, it was evaluated as "defective".
(密合性的評價方法)(Evaluation method of adhesion)
準備由包含降𦯉烯系聚合物之樹脂所形成之未延伸薄膜(玻璃轉移溫度160℃,厚度100 μm,日本瑞翁公司製)。對此未延伸薄膜之單面施以電暈處理。An unstretched film (glass transition temperature of 160° C., thickness of 100 μm, manufactured by Zeon Co., Ltd.) was prepared from a resin containing a noralkene-based polymer. Corona treatment was applied to one side of this unstretched film.
對在實施例或比較例中獲得之相位差薄膜的單面施以電暈處理。尤其實施例5及比較例3之相位差薄膜對A層側之面施以電暈處理。使相位差薄膜之經施以電暈處理之面與未延伸薄膜之經施以電暈處理之面附著接合劑,將附著有接合劑之面彼此貼合,使接合劑固化。作為接合劑,使用紫外線固化型接合劑。藉此,獲得具備相位差薄膜及未延伸薄膜的樣本薄膜。Corona treatment was applied to one side of the retardation films obtained in Examples or Comparative Examples. In particular, the retardation films of Example 5 and Comparative Example 3 were subjected to corona treatment on the surface of the A layer side. An adhesive is attached to the corona-treated surface of the retardation film and the corona-treated surface of the unstretched film, and the adhesive-attached surfaces are bonded to each other to cure the adhesive. As the adhesive, an ultraviolet curable adhesive was used. Thereby, the sample film provided with the retardation film and the unstretched film was obtained.
將樣本薄膜裁切成15 mm之幅寬,獲得樣本片。將樣本片的相位差薄膜側以黏合劑(日東電工公司製之雙面黏合膠帶「CS9621」)貼合至載玻片之表面。The sample film was cut into a width of 15 mm to obtain a sample sheet. The retardation film side of the sample piece was attached to the surface of the glass slide with an adhesive (double-sided adhesive tape "CS9621" manufactured by Nitto Denko Corporation).
於測力計之前端夾住未延伸薄膜,沿載玻片之表面的法線方向拉伸,藉此實施90度剝離試驗。此時,在剝下未延伸薄膜時量測到的力由於係用以使相位差薄膜與未延伸薄膜剝離所需之力,故將此力的大小量測作為剝離強度。The unstretched film was sandwiched at the front end of the dynamometer and stretched in the normal direction of the surface of the glass slide, thereby implementing a 90-degree peel test. At this time, since the force measured when peeling off the unstretched film is the force required to peel the retardation film and the unstretched film, the magnitude of this force was measured as the peeling strength.
一般前述剝離強度愈大,薄膜重貼時相位差薄膜的破損愈受到抑制,故重工性優異。於是,在剝離強度為2.0 N以上之情形中,將重工性判定為「優」。並且,在剝離強度為1.0 N以上且未達2.0 N之情形中,將重工性判定為「可」。再者,在剝離強度未達1.0 N之情形中,將重工性判定為「不良」。Generally, the larger the peeling strength, the more restrained the damage of the retardation film when the film is reapplied, so the reworkability is excellent. Therefore, in the case where the peel strength was 2.0 N or more, the reworkability was judged to be "excellent". In addition, when the peeling strength was 1.0 N or more and less than 2.0 N, the reworkability was judged to be "ok". In addition, when the peel strength was less than 1.0 N, the reproducibility was judged as "defective".
[合成例1][Synthesis Example 1]
於FDPM(9,9-雙(2-甲氧基羰基乙基)茀)1.00莫耳、BPEF(9,9-雙[4-(2-羥基乙氧基)苯基]茀,大阪燃氣化學(股)製)0.90莫耳、EG(乙二醇)2.10莫耳加入作為酯交換觸媒之四水合乙酸錳2×10 −4莫耳及一水合乙酸鈣8×10 −4莫耳,一邊攪拌一邊緩緩加熱熔融。在升溫至230℃之後,加入磷酸三甲酯14×10 −4莫耳、氧化鍺20×10 −4莫耳,一邊緩緩升溫、減壓至270℃、0.13 kPa以下,一邊去除EG。到達指定之攪拌扭力後,將內容物自反應器取出,製備含茀環聚酯的顆粒。 In FDPM (9,9-bis(2-methoxycarbonylethyl) fluoride) 1.00 mol, BPEF (9,9-bis[4-(2-hydroxyethoxy)phenyl] fluoride, Osaka Gas Chemical (stock) system) 0.90 mol, EG (ethylene glycol) 2.10 mol were added as transesterification catalysts, 2×10 −4 mol of manganese acetate tetrahydrate and 8×10 −4 mol of calcium acetate monohydrate were added. Heat and melt gradually while stirring. After the temperature was raised to 230°C, 14×10 −4 mol of trimethyl phosphate and 20×10 −4 mol of germanium oxide were added, and EG was removed while the temperature was gradually increased and the pressure was reduced to 270° C. and 0.13 kPa or less. After reaching the specified stirring torque, the contents were taken out from the reactor to prepare pelylene-containing polyester granules.
前述FDPM係9,9-雙(2-羧基乙基)茀(或茀-9,9-二丙酸)的二甲基酯。此FDPM係除了將日本專利公開第2005-89422號公報之實施例1所記載之丙烯酸三級丁酯變更為丙烯酸甲酯[37.9 g(0.44莫耳)]以外比照合成者。The aforementioned FDPM is a dimethyl ester of 9,9-bis(2-carboxyethyl) fluoride (or fluoride-9,9-dipropionic acid). This FDPM was synthesized by comparison, except that tertiary butyl acrylate described in Example 1 of Japanese Patent Laid-Open No. 2005-89422 was changed to methyl acrylate [37.9 g (0.44 mol)].
藉由 1H-NMR分析所獲得之顆粒,結果導入至含茀環聚酯的二羧酸單元之100莫耳%係源自FDPM,所導入的二醇單元之90莫耳%係源自BPEF,10莫耳%係源自EG。 The obtained particles were analyzed by 1 H-NMR. As a result, 100 mol % of the dicarboxylic acid units introduced into the perylene ring-containing polyester were derived from FDPM, and 90 mol % of the introduced diol units were derived from BPEF. , 10 mol% is derived from EG.
所獲得之含茀環聚酯的玻璃轉移溫度Tg為125℃,重量平均分子量Mw為60000。The glass transition temperature Tg of the obtained perylene ring-containing polyester was 125° C., and the weight average molecular weight Mw was 60,000.
[實施例1][Example 1]
(1-1.多層薄膜的製造)(1-1. Manufacture of multilayer film)
準備具備T字模、連接於此T字模之進料模塊與中介聚合物管及聚合物過濾器而連接於此進料模塊之多個單軸擠製機的薄膜成形機。Prepare a film forming machine including a T-die, a feed module connected to the T-die, an intermediate polymer tube and a polymer filter, and a plurality of uniaxial extruders connected to the feed module.
準備三菱化學公司製「DURABIO」(包含含有異山梨酯骨架且不含芳環之聚合物的樹脂。玻璃轉移溫度127℃)作為樹脂A。將此樹脂A供應至單軸擠製機。As resin A, "DURABIO" (a resin containing a polymer containing an isosorbide skeleton and not containing an aromatic ring. Glass transition temperature: 127° C.) manufactured by Mitsubishi Chemical Corporation was prepared. This resin A was supplied to a uniaxial extruder.
準備在合成例1中製作之含茀環聚酯作為樹脂B。將此樹脂B供應至與供應樹脂A者不同的單軸擠製機。As resin B, the perylene ring-containing polyester produced in Synthesis Example 1 was prepared. This resin B was supplied to a uniaxial extruder different from that supplied with resin A.
使用薄膜成形機,進行樹脂A及樹脂B的熔融共擠製。詳細而言,樹脂A及樹脂B分別在單軸擠製機內熔融,經過聚合物管及聚合物過濾器而供應至進料模塊。樹脂A及樹脂B在進料模塊內匯合,通過T字模而於鑄造滾筒上擠製成薄片狀。將所擠製之薄片狀之樹脂在冷卻滾筒上冷卻,獲得具有「樹脂A之層體/樹脂B之層體/樹脂A之層體」之3層結構的長條狀之多層薄膜。Using a film forming machine, melt co-extrusion of resin A and resin B was performed. Specifically, resin A and resin B are melted in a uniaxial extruder, respectively, and supplied to a feed module through a polymer tube and a polymer filter. Resin A and Resin B are combined in the feed module, and extruded into a sheet shape on a casting drum through a T-die. The extruded sheet-like resin was cooled on a cooling roller to obtain a long-length multilayer film having a three-layer structure of "layer of resin A/layer of resin B/layer of resin A".
(1-2.多層薄膜的延伸)(1-2. Extension of multilayer film)
對前述多層薄膜使用附有恆溫槽之拉伸試驗機,以延伸溫度135℃、延伸倍率2.0倍之延伸條件沿長邊方向施以自由端單軸延伸,獲得作為延伸薄膜的相位差薄膜。所謂「自由端單軸延伸」,係謂沿某一方向的延伸且不沿所延伸之方向以外之方向施加拘束力。所獲得之相位差薄膜具有「A層/B層/A層」之3層結構,此等層體的厚度之比為A層:B層:A層=22.5:55:22.5。Using a tensile tester with a constant temperature bath, the multilayer film was uniaxially stretched at the free end along the longitudinal direction under the stretching conditions of a stretching temperature of 135°C and a stretching ratio of 2.0 to obtain a retardation film as a stretched film. The so-called "uniaxial extension of the free end" refers to the extension in a certain direction and does not exert a restraining force in a direction other than the direction in which it is extended. The obtained retardation film has a three-layer structure of "A layer/B layer/A layer", and the ratio of the thickness of these layers is A layer:B layer:A layer=22.5:55:22.5.
以於上已述之方法評價所獲得之相位差薄膜。The obtained retardation film was evaluated by the method already described above.
(1-3.A層及B層之面內延遲的量測)(1-3. Measurement of in-plane retardation between A and B layers)
使用乾蝕裝置(Samco Inc.製「RIE-10NE」)自相位差薄膜之表面予以蝕刻。採取數種使蝕刻時間於每10分鐘變化的樣本,分別量測樣本的延遲與厚度。由延遲與厚度的變化量算出各層體的延遲。The retardation film was etched from the surface of the retardation film using a dry etching apparatus (“RIE-10NE” manufactured by Samco Inc.). Several samples were taken with the etching time changed every 10 minutes, and the retardation and thickness of the samples were measured respectively. The retardation of each layer was calculated from the amount of change in retardation and thickness.
[實施例2][Example 2]
藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度及該相位差薄膜所包含之3層(亦即,A層及B層)的厚度之比。厚度之比為A層:B層:A層=30:40:30。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。By changing the extruded amounts of resin A and resin B, the thickness of the retardation film and the ratio of the thicknesses of the three layers (ie, the A layer and the B layer) included in the retardation film were changed. The thickness ratio is A layer:B layer:A layer=30:40:30. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[實施例3][Example 3]
藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度及該相位差薄膜所包含之3層(亦即,A層及B層)的厚度之比。厚度之比為A層:B層:A層=17.5:65:17.5。並且,將多層薄膜的延伸方法由自由端單軸延伸變更為使用拉幅延伸機的斜向延伸。在前述斜向延伸中,藉由調整供應至拉幅延伸機之多層薄膜的行進方向與自拉幅延伸機送出之相位差薄膜的行進方向所夾之角度(順出角度),將多層薄膜沿相對於其幅寬方向夾45°之角度的延伸方向延伸。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。By changing the extruded amounts of resin A and resin B, the thickness of the retardation film and the ratio of the thicknesses of the three layers (ie, the A layer and the B layer) included in the retardation film were changed. The thickness ratio is A layer:B layer:A layer=17.5:65:17.5. In addition, the stretching method of the multilayer film was changed from free-end uniaxial stretching to diagonal stretching using a tenter stretching machine. In the aforementioned oblique stretching, by adjusting the angle between the traveling direction of the multilayer film supplied to the tenter stretching machine and the traveling direction of the retardation film sent from the tenter stretching machine (slope angle), the multilayer film is stretched along the It extends in the extension direction at an angle of 45° with respect to its width direction. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[實施例4][Example 4]
(4-1.多層薄膜的製造)(4-1. Manufacture of multilayer film)
準備由在合成例1中製作之含茀環聚酯所形成之長條狀之未延伸薄膜作為樹脂B。As resin B, an elongated unstretched film formed of the perylene ring-containing polyester produced in Synthesis Example 1 was prepared.
準備JSR公司製「ARTON」(包含含有極性基之含脂環結構聚合物的樹脂。玻璃轉移溫度130℃)作為樹脂A。將樹脂A溶解於環己烷,獲得濃度20重量%之溶液。使用塗布刮刀將此樹脂A之溶液塗布於由樹脂B所形成之未延伸薄膜的單面並乾燥,形成樹脂A之層體。乾燥使用乾燥機,以乾燥溫度120℃、乾燥時間2分鐘之條件進行。之後,對由樹脂B所形成之未延伸薄膜的另一單面,以相同的方法進行樹脂A之溶液的塗布及乾燥,形成樹脂A之層體。藉由以上操作,獲得具有「樹脂A之層體/樹脂B之層體/樹脂A之層體」之3層結構的長條狀之多層薄膜。As the resin A, "ARTON" (a resin containing a polar group-containing alicyclic structure-containing polymer. Glass transition temperature of 130° C.) manufactured by JSR Corporation was prepared. Resin A was dissolved in cyclohexane to obtain a solution having a concentration of 20% by weight. This solution of resin A was applied to one side of the unstretched film formed of resin B using a coating blade and dried to form a layer of resin A. Drying was performed using a drying machine under the conditions of a drying temperature of 120° C. and a drying time of 2 minutes. After that, on the other side of the unstretched film formed of the resin B, the solution of the resin A was applied and dried in the same manner to form a layered body of the resin A. Through the above operation, a long-length multilayer film having a three-layer structure of "layer of resin A/layer of resin B/layer of resin A" was obtained.
(4-2.多層薄膜的延伸)(4-2. Extension of multilayer film)
對前述多層薄膜使用附有恆溫槽之拉伸試驗機,以延伸溫度135℃、延伸倍率2.5倍之延伸條件沿長邊方向施以自由端單軸延伸,獲得作為延伸薄膜的相位差薄膜。所獲得之相位差薄膜具有「A層/B層/A層」之3層結構,此等層體的厚度之比為A層:B層:A層=22.5:55:22.5。The above-mentioned multilayer film was subjected to uniaxial stretching of the free end along the longitudinal direction using a tensile tester with a constant temperature bath under the conditions of stretching temperature of 135°C and stretching ratio of 2.5 times, to obtain a retardation film as a stretched film. The obtained retardation film has a three-layer structure of "A layer/B layer/A layer", and the ratio of the thickness of these layers is A layer:B layer:A layer=22.5:55:22.5.
以於上已述之方法評價所獲得之相位差薄膜。The obtained retardation film was evaluated by the method already described above.
(4-3.A層及B層之面內延遲的量測)(4-3. Measurement of in-plane retardation between A layer and B layer)
使用乾蝕裝置(Samco Inc.製「RIE-10NE」)自相位差薄膜之表面予以蝕刻。採取數種使蝕刻時間每10分鐘變化的樣本,分別量測樣本的延遲與厚度。由延遲與厚度的變化量算出各層體的延遲。The retardation film was etched from the surface of the retardation film using a dry etching apparatus (“RIE-10NE” manufactured by Samco Inc.). Several samples were taken whose etching time was changed every 10 minutes, and the retardation and thickness of the samples were measured respectively. The retardation of each layer was calculated from the amount of change in retardation and thickness.
[實施例5][Example 5]
(5-1.A層的製造)(5-1. Fabrication of Layer A)
準備具備T字模與中介聚合物管及聚合物過濾器而連接於此T字模之單軸擠製機的薄膜成形機。Prepare a film forming machine with a T-die, a uniaxial extruder connected to the T-die, an intermediate polymer tube, and a polymer filter.
準備日本瑞翁公司製「ZEONOR」(包含不含極性基之含脂環結構聚合物的樹脂。玻璃轉移溫度126℃)作為樹脂A。將此樹脂A供應至單軸擠製機,進行熔融擠製。詳細而言,樹脂A在單軸擠製機內熔融,經過聚合物管及聚合物過濾器而供應至T字模,通過T字模而於鑄造滾筒上擠製成薄片狀。將所擠製之薄片狀之樹脂在冷卻滾筒上冷卻,獲得由樹脂A所形成之單層之延伸前薄膜。As the resin A, "ZEONOR" (a resin containing a polymer containing an alicyclic structure that does not contain a polar group. Glass transition temperature: 126°C), manufactured by Zeon Corporation, was prepared. This resin A was supplied to a uniaxial extruder and melt-extruded. Specifically, the resin A is melted in a uniaxial extruder, passed through a polymer tube and a polymer filter, supplied to a T-die, and extruded into a sheet shape on a casting drum through the T-die. The extruded sheet-like resin was cooled on a cooling roll to obtain a single-layer pre-stretching film formed of the resin A.
對前述延伸前薄膜使用附有恆溫槽之拉伸試驗機,以延伸溫度135℃、延伸倍率2.5倍之延伸條件沿長邊方向施以自由端單軸延伸,獲得作為延伸薄膜的A層。以於上已述之量測方法量測A層的面內延遲。The above-mentioned pre-stretching film was subjected to free-end uniaxial stretching in the longitudinal direction using a tensile tester with a constant temperature bath under the stretching conditions of stretching temperature of 135°C and stretching ratio of 2.5 times, to obtain layer A as a stretched film. The in-plane retardation of the A layer was measured by the above-mentioned measurement method.
(5-2.B層的製造)(5-2. Fabrication of Layer B)
使用在合成例1中製作之含茀環聚酯作為樹脂B來代替樹脂A。並且,藉由變更鑄造滾筒的旋轉速度,變更延伸前薄膜的厚度。除了以上事項以外,藉由與前述工序(5-1)相同的方法,製造作為延伸薄膜的B層。以於上已述之量測方法量測B層的面內延遲。In place of resin A, the perylene ring-containing polyester produced in Synthesis Example 1 was used as resin B. Furthermore, by changing the rotational speed of the casting drum, the thickness of the film before stretching was changed. Except for the above matters, by the same method as the above-mentioned step (5-1), the B layer, which is a stretched film, is produced. The in-plane retardation of the B layer is measured by the above-mentioned measurement method.
(6-3.A層與B層的貼合)(6-3. Lamination of layer A and layer B)
準備日東電工公司製之雙面黏合膠帶「CS9621」作為黏合劑。此黏合劑係光學各向同性之黏合劑,據此不具面內延遲。中介此黏合劑將A層與B層貼合,獲得相位差薄膜。前述貼合使A層的延伸方向與B層的延伸方向平行來進行。所獲得之相位差薄膜具有「A層/接合劑之層體/B層」之3層結構,A層與B層的厚度之比為A層:B層=45:55。並且,黏合劑之層體的厚度為10 μm。Prepare the double-sided adhesive tape "CS9621" manufactured by Nitto Denko Co., Ltd. as the adhesive. The adhesive is an optically isotropic adhesive and thus has no in-plane retardation. The A-layer and the B-layer are bonded together through the intermediary of the adhesive to obtain a retardation film. The above-mentioned bonding is performed so that the extending direction of the A layer and the extending direction of the B layer are parallel. The obtained retardation film had a three-layer structure of "layer A/layer of adhesive/layer B", and the thickness ratio of layer A and layer B was layer A:layer B=45:55. Also, the thickness of the adhesive layer was 10 μm.
以於上已述之方法評價所獲得之相位差薄膜。The obtained retardation film was evaluated by the method already described above.
[比較例1][Comparative Example 1]
準備POLYSCOPE公司製「XIRAN」(包含聚苯乙烯的樹脂。玻璃轉移溫度130℃)代替在合成例1中製作之含茀環聚酯作為樹脂B。並且,藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度。再者,將多層薄膜的延伸條件變更為延伸溫度130℃、延伸倍率2.5倍。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。As the resin B, "XIRAN" (polystyrene-containing resin; glass transition temperature: 130° C.) manufactured by POLYSCOPE was prepared in place of the perylene ring-containing polyester prepared in Synthesis Example 1. In addition, by changing the extruded amounts of the resin A and the resin B, the thickness of the retardation film was changed. In addition, the stretching conditions of the multilayer film were changed to a stretching temperature of 130° C. and a stretching ratio of 2.5 times. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[比較例2][Comparative Example 2]
使用POLYSCOPE公司製「XIRAN」代替在合成例1中製作之含茀環聚酯作為樹脂B。並且,藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度及該相位差薄膜所包含之3層(亦即,A層及B層)的厚度之比。厚度之比為A層:B層:A層=20:60:20。再者,將多層薄膜的延伸條件變更為延伸溫度130℃、延伸倍率3.5倍。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。As the resin B, "XIRAN" manufactured by POLYSCOPE was used instead of the perylene ring-containing polyester produced in Synthesis Example 1. Furthermore, by changing the extruded amounts of the resin A and the resin B, the thickness of the retardation film and the ratio of the thicknesses of the three layers (that is, the A layer and the B layer) included in the retardation film were changed. The thickness ratio is A layer:B layer:A layer=20:60:20. In addition, the stretching conditions of the multilayer film were changed to a stretching temperature of 130° C. and a stretching ratio of 3.5 times. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[比較例3][Comparative Example 3]
使用三菱化學公司製「DURABIO」代替日本瑞翁公司製「ZEONOR」作為樹脂A。並且,藉由變更樹脂A及樹脂B的擠製量,變更A層及B層的厚度。再者,將延伸前薄膜的延伸倍率變更為2.0倍。並且,使A層的延伸方向與B層的延伸方向垂直來進行A層及B層的貼合。除了以上事項以外,藉由與實施例5相同的方法,進行相位差薄膜的製造及評價。As resin A, "DURABIO" manufactured by Mitsubishi Chemical Corporation was used instead of "ZEONOR" manufactured by Japan Zeon Corporation. Furthermore, by changing the extruded amounts of the resin A and the resin B, the thicknesses of the A layer and the B layer were changed. In addition, the stretching ratio of the film before stretching was changed to 2.0 times. Moreover, the extending direction of the A layer and the extending direction of the B layer are perpendicular to each other, and the bonding of the A layer and the B layer is performed. Production and evaluation of the retardation film were performed by the same method as in Example 5 except for the above.
[比較例4][Comparative Example 4]
藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度及該相位差薄膜所包含之3層(亦即,A層及B層)的厚度之比。厚度之比為A層:B層:A層=10:80:10。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。By changing the extruded amounts of resin A and resin B, the thickness of the retardation film and the ratio of the thicknesses of the three layers (ie, the A layer and the B layer) included in the retardation film were changed. The thickness ratio is A layer:B layer:A layer=10:80:10. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[比較例5][Comparative Example 5]
藉由變更樹脂A及樹脂B的擠製量,變更相位差薄膜的厚度及該相位差薄膜所包含之3層(亦即,A層及B層)的厚度之比。厚度之比為A層:B層:A層=35:30:35。除了以上事項以外,藉由與實施例1相同的方法,進行相位差薄膜的製造及評價。By changing the extruded amounts of resin A and resin B, the thickness of the retardation film and the ratio of the thicknesses of the three layers (ie, the A layer and the B layer) included in the retardation film were changed. The thickness ratio is A layer:B layer:A layer=35:30:35. Production and evaluation of the retardation film were performed by the same method as in Example 1 except for the above.
[結果][result]
於上已述之實施例及比較例的結果揭示於下表。在下表中,簡稱的意義如下。The results in the above-mentioned Examples and Comparative Examples are disclosed in the following table. In the table below, the abbreviations have the following meanings.
慢軸的關係:A層的慢軸與B層的慢軸之關係。The relationship of the slow axis: the relationship between the slow axis of the A layer and the slow axis of the B layer.
厚度比(T A/T B):A層之整體的厚度T A與B層之整體的厚度T B之比T A/T B。 Thickness ratio ( TA /TB ) : the ratio of the overall thickness TA of the A layer to the overall thickness TB of the B layer, TA / TB .
ΔRe450/Re550:|Re(A450)/Re(A550)-Re(B450)/Re(B550)|ΔRe450/Re550:|Re(A450)/Re(A550)-Re(B450)/Re(B550)|
『表1』
[表1.實施例之結果]
『表2』
[表2.比較例之結果]
ReA:A層之整體的面內延遲 ReB:B層之整體的面內延遲 ReA: Overall in-plane retardation of layer A ReB: Overall in-plane retardation of layer B
〈圖1〉圖1係繪示一例相關之A層之整體的面內延遲ReA及B層之整體的面內延遲ReB之相對關係的示意圖表。<FIG. 1> FIG. 1 is a schematic diagram showing an example of the relative relationship between the in-plane retardation ReA of the entire A-layer and the in-plane retardation ReB of the entire B-layer.
無。none.
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