TW202210437A - Temporary protective film capable of reducing heat treatment cost of glass and heat treatment method thereof - Google Patents

Temporary protective film capable of reducing heat treatment cost of glass and heat treatment method thereof Download PDF

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TW202210437A
TW202210437A TW109134852A TW109134852A TW202210437A TW 202210437 A TW202210437 A TW 202210437A TW 109134852 A TW109134852 A TW 109134852A TW 109134852 A TW109134852 A TW 109134852A TW 202210437 A TW202210437 A TW 202210437A
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protective film
glass
heat treatment
tempering
acrylate
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TW109134852A
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TWI742873B (en
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林嘉佑
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台灣玻璃工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/06Unsaturated polyesters having carbon-to-carbon unsaturation
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3642Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating containing a metal layer
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3644Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the metal being silver
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/38Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal at least one coating being a coating of an organic material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/25Metals
    • C03C2217/251Al, Cu, Mg or noble metals
    • C03C2217/254Noble metals
    • C03C2217/256Ag
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/29Mixtures
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/78Coatings specially designed to be durable, e.g. scratch-resistant
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
    • C03C2218/114Deposition methods from solutions or suspensions by brushing, pouring or doctorblading
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/32After-treatment
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/32After-treatment
    • C03C2218/328Partly or completely removing a coating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/355Temporary coating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

The invention discloses a temporary protective film capable of reducing the heat treatment cost of glass and a heat treatment method thereof. According to the invention, a glass substrate is provided; the surface of the glass substrate is sprayed with a functional coating layer; the surface of the functional coating layer is coated with the temporary protective film; the temporary protective film can be heated and dried through IR and then hardened through UV irradiation, and the wavelength range of rays used for UV irradiation is 245-395 nm, and the optimal range is 280-350 nm; and the temporary protective film can be removed by thermal decomposition or combustion. According to the temporary protective film capable of reducing the heat treatment cost of glass and the heat treatment method thereof, the temporary protective film has good heat absorptivity, he heat treatment cost of the glass can be reduced, production efficiency can be improved, and meanwhile, the temporary protective film has the function of protecting a coated layer on coated glass from damage (corrosion, oxidation or scratching) caused by the influence of the outside.

Description

可降低玻璃熱處理成本的暫時性保護膜及其保護膜塗佈結構與熱處理方法Temporary protective film that can reduce the cost of heat treatment of glass, and its coating structure and heat treatment method

本發明涉及玻璃的生產及加工領域,尤其涉及可降低玻璃熱處理成本的暫時性保護膜領域。The present invention relates to the field of glass production and processing, and in particular to the field of temporary protective films that can reduce the cost of glass heat treatment.

玻璃在鋼化過程中,當溫度控制不當,會導致玻璃表面不同位置之間存在溫差,導致玻璃彎曲;加熱工藝是鋼化爐的主要工序,也是影響玻璃最終鋼化品質的最重要工序,由於含有銀膜層的低輻射鍍膜玻璃,其鍍膜層機械強度較低,容易擦傷及不耐磨損,因此,能降低玻璃生產成本,並能對玻璃提供保護將顯得極為重要。During the glass tempering process, when the temperature is not properly controlled, there will be temperature differences between different positions on the glass surface, resulting in glass bending; the heating process is the main process of the tempering furnace and the most important process affecting the final tempering quality of the glass. The low-emissivity coated glass containing the silver film layer has low mechanical strength and is easy to be scratched and not resistant to wear. Therefore, it is extremely important to reduce the production cost of the glass and to provide protection for the glass.

為了克服現有技術中存在的不足,本發明提供一種可降低玻璃熱處理成本的暫時性保護膜及其保護膜塗佈結構與熱處理方法,期望能有效的具有良好的吸熱性,可以降低玻璃熱處理成本,提升生產效率,同時具有保護鍍膜玻璃上的鍍膜層免於受到外界的影響,而造成鍍膜層被破壞(如:可抗腐蝕、氧 化或是擦傷)的功用。In order to overcome the deficiencies in the prior art, the present invention provides a temporary protective film that can reduce the cost of heat treatment of glass, a protective film coating structure and a heat treatment method. Improve production efficiency, and at the same time have the function of protecting the coating layer on the coated glass from being affected by the outside world, which may cause the coating layer to be damaged (for example, resistant to corrosion, oxidation or scratches).

本發明之一目的,係提供一種可降低玻璃熱處理成本的暫時性保護膜,其應用至一玻璃基材,該玻璃基材的表面噴塗有一功能性鍍膜層,該功能性鍍膜層表面塗抹有保護液,保護液可通過紅外線加熱烘乾,再通過紫外線照射硬化形成一保護膜,其中,紫外線照射所使用的的波長範圍為245nm至395nm,最佳的範圍為280nm至350nm,該保護膜可通過熱分解或者燃燒去除。進一步的,組成該保護膜之保護液包括,至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物;至少一種丙烯酸酯化合物,其為丙烯酸酯單體、預聚物或者聚合物,且其選自單、雙或者三官能基的丙烯酸酯單體;至少一種聚合引發劑;至少一種紅外線吸收劑。One object of the present invention is to provide a temporary protective film that can reduce the cost of heat treatment of glass, which is applied to a glass substrate, the surface of the glass substrate is sprayed with a functional coating layer, and the surface of the functional coating layer is coated with a protective film The protective liquid can be dried by infrared heating, and then hardened by ultraviolet irradiation to form a protective film. The wavelength range used for ultraviolet irradiation is 245nm to 395nm, and the optimal range is 280nm to 350nm. The protective film can pass Thermal decomposition or combustion removal. Further, the protective liquid constituting the protective film includes at least one polyester acrylate or epoxy acrylate prepolymer; at least one acrylate compound, which is an acrylate monomer, prepolymer or polymer, and selected from the group consisting of: From mono-, di- or trifunctional acrylate monomers; at least one polymerization initiator; at least one infrared absorber.

該保護膜總重量計佔比為: (1)至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物,佔該保護膜之重量百分比為25%至75%; (2)至少一種丙烯酸酯化合物,其選自單、雙或者三官能基的丙烯酸酯單體,佔該保護膜之重量百分比為20%至70%; (3)聚合引發劑佔該丙烯酸酯化合物的總重量為3%至15%;及 (4)紅外線吸收劑佔該丙烯酸酯化合物的總重量為0.5%至5%。The total weight of the protective film is: (1) At least one polyester acrylate or epoxy acrylate prepolymer, accounting for 25% to 75% by weight of the protective film; (2) At least one acrylate compound selected from mono-, di- or tri-functional acrylate monomers, accounting for 20% to 70% by weight of the protective film; (3) The polymerization initiator accounts for 3% to 15% of the total weight of the acrylate compound; and (4) The infrared absorber accounts for 0.5% to 5% of the total weight of the acrylate compound.

其中,該紅外線吸收劑可以選自如下至少一種:氧化鎂、氧化鈣、氧化鋁、氧化矽、氧化鈦等金屬氧化物;氫氧化鋰、氫氧化鋁、氫氧化鎂、氫氧化鈣等氫氧化物;碳酸鎂、碳酸鈣等碳酸鹽類;硫酸鉀、硫酸鎂、硫酸鈣等硫酸鹽類;磷酸鋰、磷酸鉀、磷酸鈉等磷酸鹽類;矽酸鎂、矽酸鈣、矽酸鋁等矽酸鹽類,如此,能使受熱更均勻,以降低成本。Wherein, the infrared absorber can be selected from at least one of the following: metal oxides such as magnesium oxide, calcium oxide, aluminum oxide, silicon oxide, titanium oxide, etc.; hydroxides such as lithium hydroxide, aluminum hydroxide, magnesium hydroxide, calcium hydroxide, etc. carbonates such as magnesium carbonate and calcium carbonate; sulfates such as potassium sulfate, magnesium sulfate and calcium sulfate; phosphates such as lithium phosphate, potassium phosphate and sodium phosphate; magnesium silicate, calcium silicate, aluminum silicate, etc. Silicates, like this, allow for more uniform heating to reduce costs.

該保護膜的厚度至少為5μm,且該保護膜不溶于水,以有效達到防潮濕及防腐蝕之效果。The thickness of the protective film is at least 5 μm, and the protective film is insoluble in water, so as to effectively achieve the effects of preventing moisture and corrosion.

該保護膜實施例之配比: (1)聚酯丙烯酸酯:其為胺改性聚酯丙烯酸酯,佔該保護膜之重量百分比為55%; (2)丙烯酸酯單體:其為1,6-己二醇二甲基丙烯酸酯,佔該保護膜之重量百分比為40%; (3)紅外線吸收劑:其為二氧化鈦,佔該保護膜之重量百分比為1%; (4)聚合引發劑:其為1-羥基環己基苯基甲酮,佔該保護膜之重量百分比為4%。The ratio of this protective film embodiment: (1) Polyester acrylate: it is an amine-modified polyester acrylate, accounting for 55% by weight of the protective film; (2) Acrylate monomer: it is 1,6-hexanediol dimethacrylate, accounting for 40% by weight of the protective film; (3) Infrared absorber: it is titanium dioxide, accounting for 1% by weight of the protective film; (4) Polymerization initiator: it is 1-hydroxycyclohexyl phenyl ketone, accounting for 4% by weight of the protective film.

本發明之另一目的,係提供一種用以製作如前述目的所述之暫時性保護膜的保護膜塗佈結構,該保護膜塗佈結構包括一第一輸送帶和一塗佈箱體結構,該第一輸送帶下方設置有一保護液回收槽,該保護液回收槽內設置有一加藥裝置,該塗佈箱體結構間距設置於該第一輸送帶之正上方,且該加藥裝置的輸出端連通於該塗佈箱體結構,該塗佈箱體結構內部設置有一藥量調節閥,該藥量調節閥的輸出端對應於該第一輸送帶上噴塗有該功能性鍍膜層的玻璃基材表面,以均勻塗抹該保護膜,另外,該第一輸送帶末端連接設置有一第二輸送帶,該第二輸送帶側邊設置有一烘乾裝置,該烘乾裝置包括至少一紅外加熱器,各該紅外加熱器輸出端朝向於該保護膜之表面,且各該紅外加熱器會間距設置,各該紅外加熱器的輸氣管彙聚連通於一抽空管道,抽氣機的輸入端連通於該抽空管道,以烘乾硬化並抽出刺鼻氣體。Another object of the present invention is to provide a protective film coating structure for making the temporary protective film as described in the foregoing object, the protective film coating structure includes a first conveyor belt and a coating box structure, A protective liquid recovery tank is arranged below the first conveyor belt, and a dosing device is arranged in the protective liquid recovery tank. The structural spacing of the coating box is set right above the first conveyor belt, and the output of the dosing device The end is connected to the coating box structure, and the coating box structure is provided with a dose regulating valve. The output end of the dose regulating valve corresponds to the glass base on which the functional coating layer is sprayed on the first conveyor belt. A second conveyor belt is connected to the end of the first conveyor belt, and a drying device is installed on the side of the second conveyor belt, and the drying device includes at least one infrared heater, The output ends of the infrared heaters face the surface of the protective film, and the infrared heaters are arranged at intervals. The air pipes of the infrared heaters are converged and connected to an evacuation pipeline, and the input end of the air extractor is connected to the evacuation. pipes to dry and harden and draw out pungent gases.

本發明之再一目的,係提供一種可降低玻璃熱處理成本的暫時性保護膜之熱處理方法,透過下列步驟能降低玻璃熱處理之成本,第一步:在對玻璃進行鋼化處理時,選擇多種玻璃種類進行對比實驗,根據不同種類所得到的鋼化性能參數,確定鋼化性能更好的最優的玻璃種類;玻璃種類有:普通白玻璃、單銀可鋼玻璃、雙銀可鋼玻璃和三銀可鋼玻璃; 第二步:通過改變保護膜厚度、裸放抗氧化時間、鉛筆硬度和進行磨邊的操作來測試玻璃鋼化後的品質;及 第三步:在對玻璃鋼化時,改變鋼化熱處理參數來對玻璃進行鋼化,然後測試得出鋼化指標來判斷鋼化後的品質;鋼化熱處理參數包括預熱時間、加熱時間、預熱溫度和加熱溫度。Another object of the present invention is to provide a heat treatment method for a temporary protective film that can reduce the cost of heat treatment of glass. The cost of heat treatment of glass can be reduced through the following steps. The first step is to select a variety of glasses when tempering the glass. Compare the types of glass, and determine the optimal glass type with better tempering performance according to the tempering performance parameters obtained by different types; glass types are: ordinary white glass, single-silver tempered glass, double-silver tempered glass and three Silver-coated steel glass; Step 2: Test the quality of the tempered glass by changing the thickness of the protective film, the time of exposure to oxidation resistance, the hardness of the pencil, and the operation of edging; and The third step: when tempering the glass, change the tempering heat treatment parameters to temper the glass, and then test the tempering index to judge the quality after tempering; tempering heat treatment parameters include preheating time, heating time, Preheat temperature and heating temperature.

如此,能達到具有良好的吸熱性,降低玻璃熱處理之成本,提升生產效率,也能提供鍍膜玻璃物理性擦、刮傷等保護,提供極佳的儲存保護,避免含銀鍍膜層氧化,塗抹紅外線吸收劑在鋼化熱處理時能受熱更均勻,有效降低玻璃熱處理成本,提高產品品質。In this way, it can achieve good heat absorption, reduce the cost of heat treatment of glass, improve production efficiency, and can also provide coating glass with physical protection from scratches and scratches, provide excellent storage protection, avoid oxidation of silver-containing coating layer, and apply infrared rays. The absorbent can be heated more evenly during tempering heat treatment, effectively reducing the cost of glass heat treatment and improving product quality.

為便 貴審查委員能對本發明目的、技術特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下:In order to facilitate your examination committee to be able to further understand and understand the purpose of the present invention, technical features and effects thereof, the following examples are given to coordinate the drawings, and the detailed description is as follows:

請參閱第1至3圖所示,一種可降低玻璃熱處理成本的暫時性保護膜,其能應用至一玻璃基材a上,該玻璃基材的表面噴塗有一功能性鍍膜層b,該功能性鍍膜層b表面塗抹有保護液,保護液可通過紅外線(IR)加熱烘乾,再通過紫外線(UV)照射硬化形成一保護膜c,其中,UV照射所使用的的波長範圍為245奈米至395奈米(nm),最佳的範圍為280奈米至350奈米,該保護膜c可通過熱分解或者燃燒去除,如此,能夠提供鍍膜玻璃物理性擦、刮傷等保護,以及能夠提供極佳的儲存保護,避免含銀鍍膜層氧化的保護膜,並且能夠通過熱分解或者燃燒被除去,解決其它形式保護膜的缺點。Please refer to Figures 1 to 3, a temporary protective film that can reduce the cost of heat treatment of glass, which can be applied to a glass substrate a, the surface of the glass substrate is sprayed with a functional coating layer b, the functional The surface of the coating layer b is coated with a protective liquid, which can be heated and dried by infrared (IR), and then hardened by ultraviolet (UV) irradiation to form a protective film c, wherein the wavelength range used for UV irradiation is 245 nm to 395 nanometers (nm), the optimal range is 280 nm to 350 nm, the protective film c can be removed by thermal decomposition or burning, so that it can provide protection such as physical scratches and scratches on the coated glass, and can provide Excellent storage protection, a protective film that avoids oxidation of the silver-containing coating layer, and can be removed by thermal decomposition or combustion, solving the shortcomings of other forms of protective film.

組成該保護膜c之保護液包括: (1)至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物,這種保護膜c主要包含(甲基)丙烯酸酯聚合物類型的有機材料,其化學配方使得在熱處理期間能夠快速和完全燃燒,同時其在分解期間僅僅產生易於除去的揮發性分子。The protective liquid constituting the protective film c includes: (1) At least one polyester acrylate or epoxy acrylate prepolymer, this protective film c mainly comprises an organic material of the (meth)acrylate polymer type, the chemical formulation of which enables rapid and complete combustion during heat treatment , while it produces only easily removable volatile molecules during decomposition.

(2)至少一種丙烯酸酯單體、預聚物或者聚合物,其選自單、雙或者三官能基的丙烯酸酯單體;丙烯酸酯化合物可以選自單官能基和多官能基的丙烯酸酯單體,這種單體如: 單官能基的丙烯酸酯,如:甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸己酯、甲基丙烯酸環己酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸2-乙氧基乙酯、甲基丙烯酸苯氧基乙酯、丙烯酸羥乙酯、甲基丙烯酸羥丙酯、甲基丙烯酸乙烯酯、己內酯丙烯酸酯、甲基丙烯酸異冰片酯、甲基丙烯酸月桂酯、聚單甲基丙烯酸丙二醇酯等。(2) At least one acrylate monomer, prepolymer or polymer, which is selected from mono-, di- or tri-functional acrylate monomers; the acrylate compound can be selected from mono-functional and multi-functional acrylate monomers; body, such as: Monofunctional acrylates such as: methyl methacrylate, ethyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, 2-ethyl methacrylate Oxyethyl, phenoxyethyl methacrylate, hydroxyethyl acrylate, hydroxypropyl methacrylate, vinyl methacrylate, caprolactone acrylate, isobornyl methacrylate, lauryl methacrylate , Polypropylene monomethacrylate, etc.

雙官能的丙烯酸酯,如:1,4-丁二醇二甲基丙烯酸酯、二甲基丙烯酸亞乙酯、1,6-己二醇二甲基丙烯酸酯、雙酚A二甲基丙烯酸酯、三羥甲基丙烷二丙烯酸酯、三甘醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、聚二甲基丙烯酸乙二醇酯、三環癸烷二羥甲基二丙烯酸酯等。 三官能的丙烯酸酯,如:三羥甲基丙烷三甲基丙烯酸酯、三羥甲基丙烷三丙烯酸酯、季戊四醇三丙烯酸酯、乙氧基化三羥甲基丙烷三丙烯酸酯、三丙二醇三丙烯酸酯等。Difunctional acrylates such as: 1,4-Butanediol dimethacrylate, Ethylene dimethacrylate, 1,6-Hexanediol dimethacrylate, Bisphenol A dimethacrylate , Trimethylolpropane diacrylate, triethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene dimethacrylate, tricyclodecane dimethylol diacrylate, etc. Trifunctional acrylates such as: trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, ethoxylated trimethylolpropane triacrylate, tripropylene glycol triacrylate esters, etc.

(3)至少一種聚合引發劑,其中,聚合引發劑取決於所選擇要硬化的形式,例如,在熱硬化的情況下,使用苯甲醯過氧化物類型的聚合引發劑;在通過紫外線輻射的硬化的形式下,使用光聚合引發劑,其中,光聚合引發劑可以選自如下至少一種:2-羥基-2-甲基-1-苯基-1-丙酮、2-羥基-4-(2-羥乙氧基)-2-甲基苯丙酮、1-羥基環己基苯基甲酮、2,2-二甲氧基-2-苯基苯乙酮、二苯基(2,4,6-三甲基苯甲醯基)氧化膦。(3) At least one polymerization initiator, wherein the polymerization initiator depends on the form selected to be hardened, for example, in the case of thermal hardening, a polymerization initiator of the benzyl peroxide type is used; In the hardened form, a photopolymerization initiator is used, wherein the photopolymerization initiator can be selected from at least one of the following: 2-hydroxy-2-methyl-1-phenyl-1-propanone, 2-hydroxy-4-(2 -Hydroxyethoxy)-2-methylpropiophenone, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethoxy-2-phenylacetophenone, diphenyl (2,4,6 - trimethylbenzyl) phosphine oxide.

(4)至少一種紅外線吸收劑,其能使在鋼化熱處理時受熱更均勻,能夠有效地降低玻璃熱處理成本。(4) At least one infrared absorber, which can make heating more uniform during tempering heat treatment, and can effectively reduce the cost of glass heat treatment.

該保護膜c總重量計佔比為: (1)至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物,佔該保護膜c之重量百分比為25%至75%; (2)至少一丙烯酸酯化合物,其選自單、雙或者三官能基的丙烯酸酯單體,佔該保護膜c之重量百分比為20%至70%; (3)聚合引發劑佔該丙烯酸酯化合物的總重量為3%至15%; (4)紅外線吸收劑佔該丙烯酸酯化合物的總重量為0.5%至5%。The total weight ratio of the protective film c is: (1) At least one polyester acrylate or epoxy acrylate prepolymer, accounting for 25% to 75% by weight of the protective film c; (2) at least one acrylate compound, which is selected from mono-, di- or tri-functional acrylate monomers, and accounts for 20% to 70% by weight of the protective film c; (3) The polymerization initiator accounts for 3% to 15% of the total weight of the acrylate compound; (4) The infrared absorber accounts for 0.5% to 5% of the total weight of the acrylate compound.

該紅外線吸收劑可以選自如下至少一種:氧化鎂、氧化鈣、氧化鋁、氧化矽、氧化鈦等金屬氧化物;氫氧化鋰、氫氧化鋁、氫氧化鎂、氫氧化鈣等氫氧化物;碳酸鎂、碳酸鈣等碳酸鹽類;硫酸鉀、硫酸鎂、硫酸鈣等硫酸鹽類;磷酸鋰、磷酸鉀、磷酸鈉等磷酸鹽類;矽酸鎂、矽酸鈣、矽酸鋁等矽酸鹽類。The infrared absorber can be selected from at least one of the following: metal oxides such as magnesium oxide, calcium oxide, aluminum oxide, silicon oxide, and titanium oxide; hydroxides such as lithium hydroxide, aluminum hydroxide, magnesium hydroxide, and calcium hydroxide; Magnesium carbonate, calcium carbonate and other carbonates; potassium sulfate, magnesium sulfate, calcium sulfate and other sulfates; lithium phosphate, potassium phosphate, sodium phosphate and other phosphates; magnesium silicate, calcium silicate, aluminum silicate and other silicic acids salts.

該保護膜c的厚度至少為5微米,且該保護膜c不溶於水,這種不溶於水的保護膜c允許在洗片步驟期間,獲得有效保護並且可以防潮濕及腐蝕。The thickness of the protective film c is at least 5 microns, and the protective film c is insoluble in water. This water-insoluble protective film c allows for effective protection and against moisture and corrosion during the processing step.

該保護膜c實施例之配比: (1)聚酯丙烯酸酯:其為胺改性聚酯丙烯酸酯(Amine modified polyester acrylate),佔該保護膜c之重量百分比為55%; (2)丙烯酸酯單體:其為1,6-己二醇二甲基丙烯酸酯,佔該保護膜c之重量百分比為40%; (3)紅外線吸收劑:其為二氧化鈦,佔該保護膜c之重量百分比為1%; (4)聚合引發劑:其為1-羥基環己基苯基甲酮(1-Hydroxycyclohexyphenyl ketone),佔該保護膜c之重量百分比為4%。The ratio of the protective film c embodiment: (1) Polyester acrylate: it is Amine modified polyester acrylate, accounting for 55% by weight of the protective film c; (2) Acrylate monomer: it is 1,6-hexanediol dimethacrylate, accounting for 40% by weight of the protective film c; (3) Infrared absorber: it is titanium dioxide, accounting for 1% by weight of the protective film c; (4) Polymerization initiator: 1-Hydroxycyclohexyphenyl ketone (1-Hydroxycyclohexyphenyl ketone), accounting for 4% by weight of the protective film c.

本發明的保護膜c特別針對強化玻璃在熱處理期間,允許通過熱分解來使它被除去,其化學配方使得在熱處理期間,讓保護膜c能夠快速和完全燃燒,並且在它的分解期間僅僅產生易於除去的揮發性分子,以適度的降低強化玻璃制程的溫度,達到節省能耗。The protective film c of the present invention is particularly aimed at strengthening the glass during heat treatment, allowing it to be removed by thermal decomposition, its chemical formulation enables the protective film c to burn quickly and completely during the heat treatment, and only produces during its decomposition Volatile molecules that are easy to remove can moderately reduce the temperature of the tempered glass process to save energy.

復請參閱第1圖所示,在本發明之實施例中,該保護膜c能通過一保護膜塗佈結構d而形成,該保護膜塗佈結構d包括,一第一輸送帶d1和一塗佈箱體結構d2,該第一輸送帶d1下方設置有一保護液回收槽d3,該保護液回收槽d3內設置有一加藥裝置d4,該塗佈箱體結構d2間距設置於該第一輸送帶d1之正上方,且該加藥裝置d4的輸出端連通於該塗佈箱體結構d2,在塗抹保護液的過程中,一部分的保護液會落到該保護液回收槽d3內,然後經過該加藥裝置d4抽回補充到該塗佈箱體結構d2內,提高利用率,此外,該塗佈箱體結構d2內部設置有一藥量調節閥d5,該藥量調節閥d5的輸出端會對應於該第一輸送帶d1上噴塗有該功能性鍍膜層b的玻璃基材a表面,塗佈箱體結構d2內的保護液通過該藥量調節閥d5控制出液量,然後均勻的塗抹到噴塗有該功能性鍍膜層b的玻璃基材a表面,形成保護膜c,起到暫時保護的作用。其中,可根據所需要之保護膜c的厚度不同,調節傳送速度(20米/分鐘至100米/分鐘);保護膜c的厚度範圍為1微米至50微米(μm)。Please refer to FIG. 1 again, in the embodiment of the present invention, the protective film c can be formed by a protective film coating structure d, the protective film coating structure d includes, a first conveyor belt d1 and a Coating box structure d2, a protective liquid recovery tank d3 is arranged under the first conveyor belt d1, and a dosing device d4 is arranged in the protective liquid recovery tank d3, and the coating box structure d2 is arranged at a distance from the first conveyor. Just above the belt d1, and the output end of the dosing device d4 is connected to the coating box structure d2, during the process of applying the protective liquid, a part of the protective liquid will fall into the protective liquid recovery tank d3, and then pass through The dosing device d4 is withdrawn and replenished into the coating box structure d2 to improve the utilization rate. In addition, the coating box structure d2 is provided with a drug volume regulating valve d5, and the output end of the drug volume regulating valve d5 will Corresponding to the surface of the glass substrate a on which the functional coating layer b is sprayed on the first conveyor belt d1, the protective liquid in the coating box structure d2 controls the liquid output through the dose adjustment valve d5, and then evenly spreads On the surface of the glass substrate a sprayed with the functional coating layer b, a protective film c is formed, which plays a role of temporary protection. The conveying speed (20 m/min to 100 m/min) can be adjusted according to the required thickness of the protective film c; the thickness of the protective film c ranges from 1 micron to 50 microns (μm).

復請參閱第2圖所示,該第一輸送帶d1末端連接設置有一第二輸送帶h,該第二輸送帶h側邊設置有一烘乾裝置e,該烘乾裝置e包括至少一紅外加熱器e1,各該紅外加熱器e1輸出端會分別朝向於該保護膜c之表面,且各該紅外加熱器e1間距設置,各該紅外加熱器e1的輸氣管彙聚連通於抽空管道f,抽氣機的輸入端連通於該抽空管道f,以將烘乾時產生的刺鼻氣味抽走,能有效起到防止環境污染,並避免造成人體損害的作用。其中,紅外線加熱溫度為150度至300度,該第二輸送帶傳送速度為0.5米/分鐘至20米/分鐘。Please refer to Fig. 2 again, the end of the first conveyor belt d1 is connected with a second conveyor belt h, and a drying device e is disposed on the side of the second conveyor belt h, and the drying device e includes at least one infrared heating device. device e1, the output ends of each of the infrared heaters e1 will face the surface of the protective film c respectively, and each of the infrared heaters e1 is arranged at a distance, and the gas pipes of each of the infrared heaters e1 are converged and communicated with the evacuation pipeline f, and the evacuation The input end of the machine is connected to the evacuation pipe f, so as to remove the pungent odor generated during drying, which can effectively prevent environmental pollution and avoid human damage. Wherein, the infrared heating temperature is 150 degrees to 300 degrees, and the conveying speed of the second conveyor belt is 0.5 m/min to 20 m/min.

在本發明之實施例中,經過下列步驟: 第一步:在對玻璃進行鋼化處理時,選擇多種玻璃種類進行對比實驗,根據不同種類所得到的鋼化性能參數,確定鋼化性能更好的最優的玻璃種類,玻璃種類有:普通白玻璃、單銀可鋼玻璃、雙銀可鋼玻璃和三銀可鋼玻璃,其中,普通白玻璃即為普通透明玻璃;單銀可鋼玻璃之結構則是在普通白玻璃上,依序設置電介質層、保護層、功能層、保護層、電介質層;雙銀可鋼玻璃之結構則是在普通白玻璃上,依序設置電介質層、保護層、功能層、保護層、電介質層、保護層、功能層、保護層、電介質層;三銀可鋼玻璃之結構則是在普通白玻璃上,依序設置電介質層、保護層、功能層、保護層、電介質層、保護層、功能層、保護層、電介質層、保護層、功能層、保護層、電介質層。In the embodiment of the present invention, go through the following steps: Step 1: When tempering the glass, select a variety of glass types for comparative experiments, and determine the optimal glass type with better tempering performance according to the tempering performance parameters obtained from different types. The glass types are: ordinary White glass, single silver steel glass, double silver steel glass and triple silver steel glass, among them, ordinary white glass is ordinary transparent glass; the structure of single silver steel glass is arranged on ordinary white glass in sequence. Dielectric layer, protective layer, functional layer, protective layer, dielectric layer; the structure of double-silver steel glass is that on ordinary white glass, dielectric layer, protective layer, functional layer, protective layer, dielectric layer, protective layer are arranged in sequence , functional layer, protective layer, dielectric layer; the structure of the three-silver steel glass is on the ordinary white glass, and the dielectric layer, the protective layer, the functional layer, the protective layer, the dielectric layer, the protective layer, the functional layer, the protective layer are arranged in sequence. layer, dielectric layer, protective layer, functional layer, protective layer, dielectric layer.

第二步:通過改變保護膜c之厚度、裸放抗氧化時間、鉛筆硬度(即,以鉛筆的硬度作為測試標準)和進行磨邊的操作來測試玻璃鋼化後的品質;Step 2: Test the quality of the glass tempered by changing the thickness of the protective film c, the time of exposure to oxidation resistance, the pencil hardness (that is, the pencil hardness is used as the test standard) and the operation of edging;

第三步:在對玻璃鋼化時,改變鋼化熱處理參數來對玻璃進行鋼化,然後測試得出鋼化指標來判斷鋼化後的品質;鋼化熱處理參數包括:預熱時間、加熱時間、預熱溫度和加熱溫度。The third step: when tempering the glass, change the tempering heat treatment parameters to temper the glass, and then test the tempering index to judge the quality after tempering; tempering heat treatment parameters include: preheating time, heating time , preheating temperature and heating temperature.

玻璃鋼化測試實施例如下: 鋼化廠標指標:弓形(廠標≤0.1%);波形(廠標≤0.05%);顆粒度(廠標≥40粒/25cm2);應力(廠標≥90MPa);Examples of glass tempering tests are as follows: Tempering factory standard indicators: bow (factory standard ≤ 0.1%); waveform (factory standard ≤ 0.05%); particle size (factory standard ≥ 40 grains/25cm2); stress (factory standard ≥ 90MPa);

在本發明之實施例一中,選擇玻璃種類為普通白玻璃;鋼化測試參數: (1)熱處理參數設置:預熱時間230秒(s);加熱時間220s;預熱溫度615℃/610℃;加熱溫度665℃/660℃; 第一組:保護膜厚度:0μm;鉛筆硬度:5H;弓形:0.07%;波形:0.026%;顆粒度:44粒;應力:90Mpa;鋼前透過率:89.2;鋼後透過率89.3; 第二組:保護膜厚度:15μm;鉛筆硬度:8H;磨邊測試:膜未溶解;弓形:0.05%;波形:0.022%;顆粒度:68粒;應力:95Mpa;鋼後品質:無殘留;鋼前透過率:84.5;鋼後透過率89.4; (2)優化熱處理參數設置:預熱時間200s;加熱時間190s;預熱溫度610℃/605℃;加熱溫度665℃/655℃; 第三組:保護膜厚度:15μm;弓形:0.03%;波形:0.024%;顆粒度:45粒;應力:90Mpa;鋼後品質:無殘留;In the first embodiment of the present invention, the selected glass type is ordinary white glass; tempering test parameters: (1) Heat treatment parameter setting: preheating time 230 seconds (s); heating time 220s; preheating temperature 615°C/610°C; heating temperature 665°C/660°C; The first group: protective film thickness: 0μm; pencil hardness: 5H; bow shape: 0.07%; waveform: 0.026%; particle size: 44 grains; stress: 90Mpa; The second group: protective film thickness: 15μm; pencil hardness: 8H; edging test: film is not dissolved; bow shape: 0.05%; waveform: 0.022%; particle size: 68 grains; stress: 95Mpa; Transmittance before steel: 84.5; transmittance after steel: 89.4; (2) Optimized heat treatment parameter settings: preheating time 200s; heating time 190s; preheating temperature 610°C/605°C; heating temperature 665°C/655°C; The third group: protective film thickness: 15μm; bow shape: 0.03%; waveform: 0.024%; particle size: 45 grains; stress: 90Mpa; steel quality: no residue;

通過上述實施例一得出,在深加工磨邊時,該保護膜c不會被清洗掉,能保護玻璃膜層,此外,磨邊洗片機水由成本較高的超純水改為普通自來水洗片,節約生產成本;在鋼化加工時,可以縮短鋼化爐加熱時間,提高生產效率,使玻璃鋼化時受熱更均勻,減小玻璃邊部四周的鋼化翹曲,增加玻璃載板率,降低能耗15%。According to the above example 1, the protective film c will not be washed off during deep processing and edging, and can protect the glass film layer. In addition, the water of the edging and processing machine is changed from high-cost ultrapure water to ordinary tap water Process film, save production cost; in tempering process, it can shorten the heating time of tempering furnace, improve production efficiency, make glass heat more evenly during tempering, reduce tempering warpage around the edge of glass, increase glass carrier plate rate, reducing energy consumption by 15%.

在本發明之實施例二中,選擇玻璃種類為單銀可鋼玻璃;鋼化測試參數: 熱處理參數設置:預熱時間230s;加熱時間220s;預熱溫度615℃/610℃;加熱溫度665℃/660℃; 第一組:保護膜厚度:0μm;裸放抗氧化時間(H):162;鉛筆硬度:2H;弓形:0.07%;波形:0.026%;顆粒度:38粒;應力:87Mpa;鋼前透過率:67.1;鋼後透過率68.2; 第二組:保護膜厚度:15μm;裸放抗氧化時間(H):980;鉛筆硬度:6H;磨邊測試:膜未溶解;弓形:0.06%;波形:0.024%;顆粒度:56粒;應力:93Mpa;鋼後品質:無殘留;鋼前透過率:64.2;鋼後透過率68.2;In the second embodiment of the present invention, the selected glass type is single-silver tempered glass; tempering test parameters: Heat treatment parameter setting: preheating time 230s; heating time 220s; preheating temperature 615°C/610°C; heating temperature 665°C/660°C; The first group: protective film thickness: 0μm; bare anti-oxidation time (H): 162; pencil hardness: 2H; bow: 0.07%; waveform: 0.026%; particle size: 38 grains; stress: 87Mpa; : 67.1; transmittance after steel is 68.2; The second group: protective film thickness: 15μm; bare anti-oxidation time (H): 980; pencil hardness: 6H; edging test: film is not dissolved; bow shape: 0.06%; waveform: 0.024%; particle size: 56 grains; Stress: 93Mpa; quality after steel: no residue; transmittance before steel: 64.2; transmittance after steel: 68.2;

通過上述實施例二得出,在深加工磨邊時,該保護膜c不會被清洗掉,能保護玻璃膜層,此外,磨邊洗片機水由成本較高的超純水改為普通自來水洗片,節約生產成本,改善了可鋼玻璃深加工的耐加工性和抗氧化能力;在鋼化加工時,可以縮短鋼化爐加熱時間,提高生產效率,使玻璃鋼化時受熱更均勻,減小玻璃邊部四周的鋼化翹曲,增加玻璃載板率,降低能耗20%;不溶水之保護膜c可以改變單銀可鋼玻璃產品的外包裝方式,降低鍍膜的包裝材料及人工成本。According to the above-mentioned second embodiment, the protective film c will not be washed off during deep-processing edging, and can protect the glass film layer. In addition, the water of the edging and processing machine is changed from high-cost ultrapure water to ordinary tap water It saves production costs and improves the processing resistance and oxidation resistance of tempered glass. During tempering, it can shorten the heating time of the tempering furnace, improve production efficiency, and make the glass more evenly heated during tempering. The tempering and warping around the edge of the small glass increases the glass carrier rate and reduces the energy consumption by 20%; the water-insoluble protective film c can change the outer packaging method of single-silver steel glass products, and reduce the packaging materials and labor costs of the coating. .

在本發明之實施例三中,選擇玻璃種類為雙銀可鋼玻璃;鋼化測試參數: 熱處理參數設置:預熱時間200s;加熱時間190s;預熱溫度610℃/605℃;加熱溫度665℃/655℃; 第一組:保護膜厚度:0μm;裸放抗氧化時間(H):74;鉛筆硬度:4B;弓形:0.06%;波形:0.028%;顆粒度:42粒;應力:93Mpa;鋼前透過率:67;鋼後透過率75.3; 第二組:保護膜厚度:15μm;裸放抗氧化時間(H):720;鉛筆硬度:6H;磨邊測試:膜未溶解;弓形:0.05%;波形:0.025%;顆粒度:55粒;應力:93Mpa;鋼後品質:無殘留;鋼前透過率:63.8;鋼後透過率75.3;In the third embodiment of the present invention, the selected glass type is double-silver tempered glass; tempering test parameters: Heat treatment parameter setting: preheating time 200s; heating time 190s; preheating temperature 610℃/605℃; heating temperature 665℃/655℃; The first group: protective film thickness: 0μm; bare anti-oxidation time (H): 74; pencil hardness: 4B; bow: 0.06%; waveform: 0.028%; particle size: 42 grains; stress: 93Mpa; : 67; transmittance after steel is 75.3; The second group: protective film thickness: 15μm; bare anti-oxidation time (H): 720; pencil hardness: 6H; edging test: film is not dissolved; bow shape: 0.05%; waveform: 0.025%; particle size: 55 grains; Stress: 93Mpa; quality after steel: no residue; transmittance before steel: 63.8; transmittance after steel: 75.3;

通過上述實施例三得出,在深加工磨邊時,該保護膜c不會被清洗掉,能保護玻璃膜層,此外,磨邊洗片機水由成本較高的超純水改為普通自來水洗片,節約生產成本,改善了可鋼玻璃深加工的耐加工性和抗氧化能力;在鋼化加工時,使用普通白玻璃資料進行強化處理,可以縮短鋼化爐加熱時間,提高生產效率,使玻璃鋼化時受熱更均勻,減小玻璃邊部四周的鋼化翹曲,增加玻璃載板率。According to the above-mentioned third embodiment, the protective film c will not be washed off during the deep processing edging, and can protect the glass film layer. In addition, the water of the edging processor is changed from the high-cost ultrapure water to ordinary tap water Film processing saves production costs and improves the processing resistance and oxidation resistance of steel glass for deep processing; during tempering processing, using ordinary white glass material for strengthening treatment can shorten the heating time of the tempering furnace, improve production efficiency, and make The glass is heated more evenly during tempering, reducing the tempering warpage around the edge of the glass and increasing the glass carrier rate.

在本發明之實施例四中,選擇玻璃種類為三銀可鋼玻璃;鋼化測試參數: (1)熱處理參數設置:預熱時間245s;加熱時間240s;預熱溫度620℃/615℃;加熱溫度670℃/661℃; 第一組:保護膜厚度:0μm;裸放抗氧化時間(H):28;鉛筆硬度:5B;弓形:0.05%;波形:0.026%;顆粒度:40粒;應力:86Mpa;鋼前透過率:48.4;鋼後透過率55; 第二組:保護膜厚度:15μm;裸放抗氧化時間(H):360;鉛筆硬度:4H;磨邊測試:膜未溶解;弓形:0.05%;波形:0.022%;顆粒度:42粒;應力:92Mpa;鋼後品質:無殘留;鋼前透過率:44.2;鋼後透過率55; (2)優化熱處理參數設置:預熱時間210s;加熱時間205s;預熱溫度620℃/615℃;加熱溫度670℃/661℃; 第三組:保護膜厚度:15μm;弓形:0.03%;波形:0.024%;顆粒度:45粒;應力:90Mpa;鋼後品質:無殘留。In the fourth embodiment of the present invention, the selected glass type is three-silver tempered glass; tempering test parameters: (1) Heat treatment parameter setting: preheating time 245s; heating time 240s; preheating temperature 620°C/615°C; heating temperature 670°C/661°C; The first group: protective film thickness: 0μm; bare anti-oxidation time (H): 28; pencil hardness: 5B; bow: 0.05%; waveform: 0.026%; particle size: 40 grains; stress: 86Mpa; : 48.4; transmittance after steel is 55; The second group: protective film thickness: 15μm; bare anti-oxidation time (H): 360; pencil hardness: 4H; edging test: film is not dissolved; bow shape: 0.05%; waveform: 0.022%; particle size: 42 grains; Stress: 92Mpa; quality after steel: no residue; transmittance before steel: 44.2; transmittance after steel: 55; (2) Optimized heat treatment parameter settings: preheating time 210s; heating time 205s; preheating temperature 620°C/615°C; heating temperature 670°C/661°C; The third group: protective film thickness: 15μm; bow shape: 0.03%; waveform: 0.024%; particle size: 45 grains; stress: 90Mpa; steel quality: no residue.

通過上述實施例四得出,在深加工磨邊時,該保護膜c不會被清洗掉,能保護玻璃膜層,此外,磨邊洗片機水由成本較高的超純水改為普通自來水洗片,節約生產成本;鉛筆硬度提升明顯,改善了可鋼玻璃深加工的耐加工性和抗氧化能力;在三銀可鋼玻璃產品鋼化加工時,縮短了鋼化爐加熱時間,生產效率提高了約 25%;經鋼化加熱後無任何殘留,加工方便且不影響產品性能。Through the above-mentioned Example 4, it can be concluded that the protective film c will not be washed off during the deep processing of edging, and can protect the glass film layer. In addition, the water of the edging and processing machine is changed from high-cost ultrapure water to ordinary tap water The film processing can save production costs; the pencil hardness is significantly improved, which improves the processing resistance and oxidation resistance of the deep processing of the steel glass; when the Sanyinke steel glass products are tempered, the heating time of the tempering furnace is shortened, and the production efficiency is improved about 25%; no residue after tempering and heating, easy to process and does not affect product performance.

通過上述實施例結果表明: 1.在鋼化加工時,使用普通白玻璃之資料進行強化處理,可以縮短鋼化爐加熱時間,提高生產效率,使玻璃鋼化時受熱更均勻,減小玻璃邊部四周的鋼化翹曲,增加玻璃載板率,節約電耗; 2.在深加工磨邊時,該保護膜c不會被清洗掉,能保護玻璃膜層,此外,磨邊洗片機水由成本較高的超純水改為普通自來水洗片,節約生產成本; 3.改善了可鋼玻璃深加工的耐加工性和抗氧化能力; 4.噴上不溶水臨時性之保護膜c,可以改變可鋼LOW-E的外包裝方式,降低LOW-E鍍膜的包裝材料及人工成本。The results of the above examples show that: 1. In the tempering process, using ordinary white glass materials for strengthening treatment can shorten the heating time of the tempering furnace, improve the production efficiency, make the glass more evenly heated during tempering, reduce the tempering warpage around the edge of the glass, and increase the production efficiency. Glass carrier rate, saving power consumption; 2. During deep-processing edging, the protective film c will not be washed off, which can protect the glass film layer. In addition, the water of the edging and washing machine is changed from the high-cost ultrapure water to ordinary tap water to wash the film, which saves the production cost; 3. Improve the processing resistance and oxidation resistance of steel glass deep processing; 4. Spraying the water-insoluble temporary protective film c can change the outer packaging method of Kegang LOW-E and reduce the packaging material and labor cost of LOW-E coating.

按,以上所述,僅係本發明之較佳實施例,惟,本發明所主張之權利範圍,並不侷限於此,按凡熟悉該項技藝人士,依據本發明所揭露之技術內容,可輕易思及之等效變化,均應屬不脫離本發明之保護範疇。According to the above, it is only a preferred embodiment of the present invention, but the scope of the rights claimed by the present invention is not limited to this. The equivalent changes that can be easily considered should all belong to the protection scope of the present invention.

a:玻璃基材 b:功能性鍍膜層 c:保護膜 d:保護膜塗佈結構 d1:第一輸送帶 d2:塗佈箱體結構 d3:保護液回收槽 d4:加藥裝置 d5:藥量調節閥 e:烘乾裝置 e1:紅外加熱器 f:抽空管道 h:第二輸送帶a: glass substrate b: functional coating layer c: protective film d: protective film coating structure d1: The first conveyor belt d2: coating box structure d3: protective liquid recovery tank d4: Dosing device d5: Dosage control valve e: drying device e1: Infrared heater f: Evacuate the pipe h: Second conveyor belt

[第1圖]係保護膜塗佈結構圖; [第2圖]係烘乾裝置結構圖;及 [第3圖]係玻璃鍍膜結構圖。[Figure 1] is a structural diagram of the protective film coating; [Fig. 2] is a structural diagram of a drying device; and [Fig. 3] It is a structural diagram of glass coating.

a:玻璃基材a: glass substrate

b:功能性鍍膜層b: functional coating layer

c:保護膜c: protective film

Claims (10)

一種可降低玻璃熱處理成本的暫時性保護膜,係應用至一玻璃基材上,該玻璃基材的表面噴塗有一功能性鍍膜層,該功能性鍍膜層表面塗抹有保護液,保護液可通過紅外線加熱烘乾,再通過紫外線照射硬化形成一保護膜,其中,紫外線照射所使用的波長範圍為245奈米至395奈米,最佳的範圍為280奈米至350奈米,該保護膜可通過熱分解或者燃燒去除。A temporary protective film that can reduce the cost of glass heat treatment is applied to a glass substrate, the surface of the glass substrate is sprayed with a functional coating layer, the surface of the functional coating layer is coated with a protective liquid, and the protective liquid can pass infrared rays Heating and drying, and then hardening by ultraviolet irradiation to form a protective film, wherein the wavelength range used for ultraviolet irradiation is 245 nm to 395 nm, and the optimal range is 280 nm to 350 nm. The protective film can pass Thermal decomposition or combustion removal. 如請求項1所述之暫時性保護膜,其中,組成該保護膜之保護液包括: 至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物; 至少一種丙烯酸酯化合物,其為丙烯酸酯單體、預聚物或者聚合物,且其選自單、雙或者三官能基的丙烯酸酯單體; 至少一種聚合引發劑;及 至少一種紅外線吸收劑。The temporary protective film as claimed in claim 1, wherein the protective liquid constituting the protective film comprises: at least one polyester acrylate or epoxy acrylate prepolymer; at least one acrylate compound, which is an acrylate monomer, prepolymer or polymer, and which is selected from mono-, di- or trifunctional acrylate monomers; at least one polymerization initiator; and At least one infrared absorber. 如請求項2所述之暫時性保護膜,其中,該保護膜總重量計佔比為: 至少一種聚酯丙烯酸酯或環氧丙烯酸酯預聚物,佔該保護膜之重量百分比為25%至75%; 至少一種丙烯酸酯化合物,其選自單、雙或者三官能基的丙烯酸酯單體,佔該保護膜之重量百分比為20%至70%; 該聚合引發劑佔丙烯酸酯化合物的總重量為3%至15%;及 該紅外線吸收劑佔該丙烯酸酯化合物的總重量為0.5%至5%。The temporary protective film according to claim 2, wherein the total weight of the protective film accounts for: At least one polyester acrylate or epoxy acrylate prepolymer, accounting for 25% to 75% by weight of the protective film; At least one acrylate compound selected from mono-, di- or tri-functional acrylate monomers, accounting for 20% to 70% by weight of the protective film; The polymerization initiator accounts for 3% to 15% of the total weight of the acrylate compound; and The infrared absorber accounts for 0.5% to 5% of the total weight of the acrylate compound. 如請求項2所述之暫時性保護膜,其中,該紅外線吸收劑可以選自如下至少一種:氧化鎂、氧化鈣、氧化鋁、氧化矽或氧化鈦等金屬氧化物;氫氧化鋰、氫氧化鋁、氫氧化鎂或氫氧化鈣等氫氧化物;碳酸鎂或碳酸鈣等碳酸鹽類;硫酸鉀、硫酸鎂或硫酸鈣等硫酸鹽類;磷酸鋰、磷酸鉀或磷酸鈉等磷酸鹽類;矽酸鎂、矽酸鈣或矽酸鋁等矽酸鹽類。The temporary protective film according to claim 2, wherein the infrared absorber can be selected from at least one of the following: metal oxides such as magnesium oxide, calcium oxide, aluminum oxide, silicon oxide or titanium oxide; lithium hydroxide, hydroxide Hydroxides such as aluminum, magnesium hydroxide or calcium hydroxide; carbonates such as magnesium carbonate or calcium carbonate; sulfates such as potassium sulfate, magnesium sulfate or calcium sulfate; phosphates such as lithium phosphate, potassium phosphate or sodium phosphate; Silicates such as magnesium silicate, calcium silicate or aluminum silicate. 如請求項1所述之暫時性保護膜,其中,該保護膜的厚度至少為5微米。The temporary protective film of claim 1, wherein the protective film has a thickness of at least 5 microns. 如請求項1所述之暫時性保護膜,其中,該保護膜不溶於水。The temporary protective film according to claim 1, wherein the protective film is insoluble in water. 如請求項1所述之暫時性保護膜,其中,該保護膜包括: 聚酯丙烯酸酯,其為胺改性聚酯丙烯酸酯,佔該保護膜之重量百分比為55%; 丙烯酸酯單體,其為1,6-己二醇二甲基丙烯酸酯,佔該保護膜之重量百分比為40%; 紅外線吸收劑,其為二氧化鈦,佔該保護膜之重量百分比為1%;及 聚合引發劑,其為1-羥基環己基苯基甲酮,佔該保護膜之重量百分比為4%。The temporary protective film of claim 1, wherein the protective film comprises: Polyester acrylate, which is amine-modified polyester acrylate, accounting for 55% by weight of the protective film; Acrylate monomer, which is 1,6-hexanediol dimethacrylate, accounts for 40% by weight of the protective film; An infrared absorber, which is titanium dioxide, accounts for 1% by weight of the protective film; and The polymerization initiator, which is 1-hydroxycyclohexyl phenyl ketone, accounts for 4% by weight of the protective film. 一種用以製作如請求項1至7項任一項所述之暫時性保護膜的保護膜塗佈結構,其中,該保護膜塗佈結構包括一第一輸送帶和一塗佈箱體結構,該第一輸送帶下方設置有一保護液回收槽,該保護液回收槽內設置有一加藥裝置,該塗佈箱體結構間距設置於該第一輸送帶正上方,且該加藥裝置的輸出端連通於該塗佈箱體結構,該塗佈箱體結構內部設置有一藥量調節閥,該藥量調節閥的輸出端對應於該第一輸送帶上噴塗有功能性鍍膜層的玻璃基材之表面。A protective film coating structure for making the temporary protective film as described in any one of claims 1 to 7, wherein the protective film coating structure comprises a first conveyor belt and a coating box structure, A protective liquid recovery tank is arranged under the first conveyor belt, and a dosing device is arranged in the protective liquid recovery tank. Connected to the coating box structure, the coating box structure is provided with a dose regulating valve, and the output end of the dose regulating valve corresponds to the glass substrate on which the functional coating layer is sprayed on the first conveyor belt. surface. 如請求項8所述之保護膜塗佈結構,其中,該第一輸送帶末端連接設置有一第二輸送帶,該第二輸送帶側邊設置有一烘乾裝置,該烘乾裝置包括至少一紅外加熱器,各該紅外加熱器輸出端朝向於保護膜之表面,且各該紅外加熱器間距設置,各該紅外加熱器的輸氣管彙聚連通於一抽空管道,該抽氣機的輸入端連通於該抽空管道。The protective film coating structure according to claim 8, wherein a second conveyor belt is connected to the end of the first conveyor belt, a drying device is disposed on the side of the second conveyor belt, and the drying device includes at least one infrared ray The heater, the output end of each infrared heater faces the surface of the protective film, and the infrared heaters are arranged at intervals, the gas transmission pipes of each infrared heater are converged and connected to an evacuation pipeline, and the input end of the air extractor is connected to The evacuated pipe. 一種可降低玻璃熱處理成本的暫時性保護膜之熱處理方法,係用製作如請求項1至7項任一項所述之暫時性保護膜,其特徵在於,第一步:在對玻璃進行鋼化處理時,選擇多種玻璃種類進行對比實驗,根據不同種類所得到的鋼化性能參數,確定鋼化性能更好的最優的玻璃種類;玻璃種類有:普通白玻璃、單銀可鋼玻璃、雙銀可鋼玻璃和三銀可鋼玻璃; 第二步:通過改變保護膜之厚度、裸放抗氧化時間、鉛筆硬度和進行磨邊的操作來測試玻璃鋼化後的品質;及 第三步:在對玻璃鋼化時,改變鋼化熱處理參數來對玻璃進行鋼化,然後測試得出鋼化指標來判斷鋼化後的品質;鋼化熱處理參數包括預熱時間、加熱時間、預熱溫度和加熱溫度。A heat treatment method for a temporary protective film that can reduce the cost of heat treatment of glass, which is used to make the temporary protective film as described in any one of claims 1 to 7, characterized in that the first step: tempering the glass When processing, select a variety of glass types for comparative experiments, and determine the optimal glass type with better tempering performance according to the tempering performance parameters obtained by different types; glass types are: ordinary white glass, single silver steel glass, double Yinke steel glass and triple silver steel glass; Step 2: Test the quality of the tempered glass by changing the thickness of the protective film, exposure to oxidation resistance, pencil hardness and edging; and The third step: when tempering the glass, change the tempering heat treatment parameters to temper the glass, and then test the tempering index to judge the quality after tempering; tempering heat treatment parameters include preheating time, heating time, Preheat temperature and heating temperature.
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