TW202209435A - Circuit and fabrication method thereof - Google Patents
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本發明是有關於一種電路基底,且特別是有關於一種可伸縮的電路基底及其製造方法。The present invention relates to a circuit substrate, and more particularly, to a stretchable circuit substrate and a method of making the same.
隨著電子技術的高度發展,電子產品不斷推陳出新。為使電子產品能應用於各種不同的領域,可拉伸、輕薄及外型不受限的特性逐漸受到重視。也就是說,電子產品逐漸被要求依據不同的應用方式以及應用環境而具有不同的外型,因此電子產品需具有可拉伸性。With the high development of electronic technology, electronic products are constantly innovating. In order to enable electronic products to be applied in various fields, the characteristics of stretchability, thinness and unrestricted appearance have gradually been paid more and more attention. That is to say, electronic products are gradually required to have different shapes according to different application methods and application environments, so electronic products need to be stretchable.
然而,電子產品在被拉伸的狀態下,可能會因為承受應力造成結構上的斷裂,甚至進一步造成內部線路的斷路。因此,如何使可拉伸的電子產品具有良好的製造良率(yield)及產品可靠度(reliability),實為目前亟欲解決的課題。However, when the electronic product is stretched, it may cause structural fracture due to stress, and even further cause the internal circuit to be disconnected. Therefore, how to make stretchable electronic products have good manufacturing yield and product reliability is an urgent problem to be solved at present.
本發明提供一種電路基底,能改善電路基底因為伸縮而斷裂的問題。The invention provides a circuit substrate, which can improve the problem that the circuit substrate is broken due to expansion and contraction.
本發明提供一種電路基底的製造方法,能改善電路基底因為伸縮而斷裂的問題。The present invention provides a method for manufacturing a circuit substrate, which can improve the problem that the circuit substrate is broken due to expansion and contraction.
本發明的至少一實施例提供一種電路基底。電路基底包括圖案化基底、圖案化絕緣結構以及訊號線。圖案化絕緣結構包括多個裝置部以及多個線路部。多個裝置部位於圖案化基底上。多個線路部位於圖案化基底上,且連接對應的裝置部。至少一個線路部包含經離子摻雜的第一絕緣部以及相連第一絕緣部的第二絕緣部。訊號線位於第一絕緣部上。At least one embodiment of the present invention provides a circuit substrate. The circuit substrate includes a patterned substrate, a patterned insulating structure and a signal line. The patterned insulating structure includes a plurality of device parts and a plurality of line parts. A plurality of device portions are located on the patterned substrate. A plurality of circuit parts are located on the patterned substrate and are connected to corresponding device parts. At least one line portion includes an ion-doped first insulating portion and a second insulating portion connected to the first insulating portion. The signal line is located on the first insulating part.
本發明的至少一實施例提供一種電路基底的製造方法,包括:提供基底;形成絕緣結構於基底上;形成遮罩層於絕緣結構上;以遮罩層為罩幕,對絕緣結構執行第一離子摻雜製程;圖案化絕緣結構,以獲得圖案化絕緣結構;在圖案化該絕緣結構之前或之後形成訊號線於該基底上。圖案化絕緣結構包括多個裝置部以及多個線路部。線路部連接對應的裝置部。至少一個線路部包括第一絕緣部以及相連第一絕緣部的第二絕緣部。第一絕緣部在第一離子摻雜製程中經離子摻雜。訊號線重疊於第一絕緣部。At least one embodiment of the present invention provides a method for manufacturing a circuit substrate, including: providing a substrate; forming an insulating structure on the substrate; forming a mask layer on the insulating structure; using the mask layer as a mask, performing a first step on the insulating structure Ion doping process; patterning the insulating structure to obtain the patterned insulating structure; forming signal lines on the substrate before or after patterning the insulating structure. The patterned insulating structure includes a plurality of device parts and a plurality of line parts. The line part is connected to the corresponding device part. At least one line portion includes a first insulating portion and a second insulating portion connected to the first insulating portion. The first insulating portion is ion-doped in the first ion-doping process. The signal line overlaps the first insulating portion.
圖1A至圖1J是依照本發明的一實施例的一種電路基底的製造方法的剖面示意圖。1A to 1J are schematic cross-sectional views of a method for manufacturing a circuit substrate according to an embodiment of the present invention.
請參考圖1A,提供基底100。基底100具有彈性及可延展性。換言之,基底100可拉伸。舉例而言,在本實施例中,基底100的材質可包括聚醯亞胺(polyimide;PI)、聚萘二甲酸乙醇酯(polyethylene naphthalate;PEN)、聚對苯二甲酸乙二酯(polyethylene terephthalate;PET)、聚碳酸酯(polycarbonates;PC)、聚醚碸(polyether sulfone;PES)或聚芳基酸酯(polyarylate)、其它合適的材料或前述至少二種材料之組合,但本發明不以此為限。Referring to FIG. 1A , a
形成絕緣結構110於基底100上。絕緣結構110為單層或多層結構。在本實施例中,絕緣結構110為多層結構,且包括自基底100朝上依序堆疊的第一絕緣層112、第二絕緣層114、第三絕緣層116以及第四絕緣層118。在本實施例中,第一絕緣層112與第三絕緣層116的材料包括氮化矽,第二絕緣層114以及第四絕緣層118的材料包括氧化矽。換句話說,絕緣結構110包括氮化矽與氧化矽的堆疊層。The
請參考圖1B,形成多個半導體層120於絕緣結構110上。圖1B僅以其中一個半導體層120示意,並省略繪出了絕緣結構110上的其他半導體層120。在本實施例中,電路基底具有裝置區R1以及橋接區R2,半導體層120形成於裝置區R1。Referring to FIG. 1B , a plurality of
半導體層120為單層或多層結構,其包含非晶矽、多晶矽、微晶矽、單晶矽、有機半導體材料、氧化物半導體材料(例如:銦鋅氧化物、銦鎵鋅氧化物或是其他合適的材料、或上述之組合)或其他合適的材料或上述材料之組合。The
形成閘極絕緣層130於半導體層120以及絕緣結構110上。閘極絕緣層130例如為有機材料或無機材料。A
請參考圖1C,形成多個遮蔽導電層G於半導體層120上。閘極絕緣層130位於遮蔽導電層G與半導體層120之間。圖1B僅以其中一個遮蔽導電層G示意,並省略繪出了閘極絕緣層130上的其他半導體層120遮蔽導電層G。各遮蔽導電層G重疊於對應的半導體層120的中間,且不重疊於對應的半導體層120的兩端。Referring to FIG. 1C , a plurality of shielding conductive layers G are formed on the
形成遮罩層PR於絕緣結構110上。遮罩層PR例如為光阻或其他是適合的材料。遮罩層PR具有開口O1以及開口O2。開口O1以及開口O2分別位於裝置區R1與橋接區R2。開口O1以及開口O2暴露出閘極絕緣層130。開口O1重疊於對應的遮蔽導電層G以及對應的半導體層120,在在垂直基底100的方向上觀察,半導體層120的兩端位於開口O1的側壁與遮蔽導電層G的側壁之間。A mask layer PR is formed on the
以遮罩層PR以及遮蔽導電層G為罩幕,對絕緣結構110以及半導體層120執行第一離子摻雜製程P1,以於半導體層120中形成多個摻雜區120a、120b,並於絕緣結構110中形成摻雜區110a。摻雜區120a、120b重疊於遮罩層PR以及遮蔽導電層G之間的間隙,且摻雜區110a重疊於遮罩層PR的開口O2。在一些實施例中,部分絕緣結構110重疊於開口O1,且不重疊於半導體層120、遮罩層PR以及閘極G,因此,在執行第一離子摻雜製程P1後,重疊於開口O1的部分絕緣結構110中具有摻雜區110b、110c,但本發明不以此為限。在其他實施例中,重疊於開口O1的絕緣結構110皆被半導體層120遮住,因此不會於絕緣結構110中形成重疊於開口O1的摻雜區110b、110c。Using the mask layer PR and the mask conductive layer G as masks, a first ion doping process P1 is performed on the
在本實施例中,絕緣結構110與半導體層120皆是在第一離子摻雜製程P1中進行摻雜,因此,第一離子摻雜製程P1選用能改變半導體層120導電性質的元素進行摻雜,例如磷、硼或其他適用於摻雜的材料。在其他實施例中,絕緣結構110與半導體層120分別於不同的製程進行摻雜。舉例來說,絕緣結構110與半導體層120以不同的遮罩為罩幕執行離子摻雜製程,因此摻雜絕緣結構110所使用的摻子(例如碳、氫、氧、氮或其他元素)可以不同於摻雜半導體層120所使用的摻子。In this embodiment, both the
請參考圖1D,蝕刻遮蔽導電層G以形成閘極G’於半導體層120上。閘極G’的尺寸小於遮蔽導電層G。Referring to FIG. 1D , the masking conductive layer G is etched to form a gate G' on the
請參考圖1E,以遮罩層PR以及閘極G’為罩幕,對絕緣結構110以及半導體層120執行第二離子摻雜製程P2,以於半導體層120中形成多個摻雜區120c、120d。摻雜區120c、120d重疊於遮罩層PR以及閘極G’之間的間隙。在一些實施例中,摻雜區120c、120d的摻雜濃度小於摻雜區120a、120b的摻雜濃度。在本實施例中,第二離子摻雜製程P2與第一離子摻雜製程P1使用相同的摻子進行摻雜,例如磷、硼或其他適用於摻雜的材料。在本實施例中,第二離子摻雜製程P2與第一離子摻雜製程P1皆使用遮罩層PR為罩幕,但本發明不以此為限。在其他實施例中,執行第二離子摻雜製程P2之前,移除遮罩層PR並形成其他光阻層作為罩幕。Referring to FIG. 1E , using the mask layer PR and the gate G′ as masks, a second ion doping process P2 is performed on the insulating
請參考圖1F,移除遮罩層PR。形成層間介電層140於閘極G’以及閘極絕緣層130上。層間介電層140為單層或多層結構。在本實施例中,層間介電層140包括依序堆疊的第一絕緣層142與第二絕緣層144。第一絕緣層142包括氮化矽,且第二絕緣層144包括氧化矽,但本發明不以此為限。Referring to FIG. 1F , the mask layer PR is removed. An
請參考圖1G,圖案化層間介電層140以及閘極絕緣層130,以形成開口H1、H2、H3、H4。開口H1、H2、H3貫穿層間介電層140以及閘極絕緣層130。開口H1、H2分別暴露出半導體層120的摻雜區120a、120b。開口H3暴露出絕緣結構110。開口H4暴露出閘極G’。Referring to FIG. 1G , the
在本實施例中,圖案化閘極絕緣層130以及層間介電層140以形成多個閘極絕緣結構130’以及層間介電結構140’。閘極絕緣結構130’與層間介電結構140’位於裝置區R1,且位於閘極G’以及半導體層120之間。在本實施例中,每個閘極G’與對應的半導體層120之間各有一個閘極絕緣結構130’。層間介電結構140’包括圖案化的第一絕緣層142’與圖案化的第二絕緣層144’。In this embodiment, the
請參考圖1H,圖案化絕緣結構110。移除部分絕緣結構110以使部分絕緣結構110的厚度減薄。在本實施例中,橋接區R2中的第三絕緣層116以及第四絕緣層118被移除,且裝置區R1中的部分第三絕緣層116以及第四絕緣層118被移除。在本實施例中,移除部分絕緣結構110後,摻雜區110a的厚度減薄。Referring to FIG. 1H , the insulating
請參考圖1I,形成訊號線150於基底100上。在本實施例中,形成訊號線150、源極S、汲極D以及轉接電極TE於基底100上。訊號線150、源極S、汲極D以及轉接電極TE屬於相同膜層。Referring to FIG. 1I ,
源極S、汲極D以及轉接電極TE形成於裝置區R1。源極S以及汲極D分別填入開口H1、H2,並分別電性連接至半導體層120的摻雜區120a、120b。轉接電極TE填入開口H4,並電性連接至閘極G’。The source electrode S, the drain electrode D and the transfer electrode TE are formed in the device region R1. The source electrode S and the drain electrode D are respectively filled in the openings H1 and H2 and are electrically connected to the doped
訊號線150形成於橋接區R2。訊號線150重疊於經減薄的絕緣結構110的摻雜區110a。The
在一些實施例中,選擇性地形成訊號線L於裝置區R1中。訊號線L為傳遞各種電子訊號之訊號線(例如閘極訊號線、資料線或電源線)。In some embodiments, the signal line L is selectively formed in the device region R1. The signal line L is a signal line for transmitting various electronic signals (eg gate signal line, data line or power line).
圖2是依照本發明的一實施例的一種電路基底的上視示意圖。圖1J對應了圖2的線A-A’,且圖2繪出了圖案化絕緣結構110’、圖案化基底100’、訊號線150以及簡化的主動元件,並省略繪示其他構件。FIG. 2 is a schematic top view of a circuit substrate according to an embodiment of the present invention. FIG. 1J corresponds to the line A-A' in FIG. 2 , and FIG. 2 depicts the patterned insulating structure 110', the patterned substrate 100', the
請參考圖1J與圖2,圖案化減薄後的絕緣結構110,以於減薄後的部分絕緣結構110中形成多個第一開孔TH1,以獲得圖案化絕緣結構110’。圖案化絕緣結構110’包括裝置部TP以及線路部WP。線路部WP的寬度W1小於裝置部TP的寬度W2。裝置部TP以及線路部WP分別位於裝置區R1中與線路區R2中。線路部WP連接對應的裝置部TP。在一些實施例中,圖案化絕緣結構110’包括氧化矽與氮化矽的堆疊結構。1J and FIG. 2 , the thinned insulating
各第一開孔TH1被對應的四個裝置部TP以及對應的四個線路部WP所環繞。在本實施例中,部分第一開孔TH1沿著第一方向E1延伸,且另一部分第一開孔TH1沿著第二方向E2延伸。沿著第一方向E1延伸的部分第一開孔TH1以及沿著第二方向E2延伸的另一部分第一開孔TH1交替排列,藉此提升電路基底10的伸縮性。在本實施例中,部分線路部WP沿著第一方向E1延伸,且另一部分線路部WP沿著第二方向E2延伸。Each of the first openings TH1 is surrounded by the corresponding four device parts TP and the corresponding four wire parts WP. In this embodiment, part of the first openings TH1 extends along the first direction E1, and another part of the first openings TH1 extends along the second direction E2. Part of the first openings TH1 extending along the first direction E1 and another part of the first openings TH1 extending along the second direction E2 are alternately arranged, thereby improving the flexibility of the
在本實施例中,線路部WP的厚度X1小於重疊於半導體層120的裝置部TP的厚度X2,藉此提升電路基板10的可伸縮性。在一些實施例中,線路部WP的厚度X1為0.1微米至3微米,重疊於半導體層120的裝置部TP的厚度X2為0.1微米至5微米。In this embodiment, the thickness X1 of the wiring portion WP is smaller than the thickness X2 of the device portion TP overlapping the
至少一個線路部WP包含經離子摻雜的第一絕緣部WPa以及相連第一絕緣部WPa的第二絕緣部WPb。在本實施例中,第一絕緣部WPa在第一離子摻雜製程中經離子摻雜,第一絕緣部WPa等於摻雜區110a。在其他實施例中,因為絕緣結構110在經圖案化以獲得圖案化絕緣結構110’時,移除了部分摻雜區110a,因此第一絕緣部WPa的尺寸可能小於摻雜區110a。At least one wire portion WP includes an ion-doped first insulating portion WPa and a second insulating portion WPb connected to the first insulating portion WPa. In this embodiment, the first insulating portion WPa is ion-doped in the first ion doping process, and the first insulating portion WPa is equal to the doped
第一絕緣部WPa經由離子摻雜(例如第一離子摻雜製程及/或第二離子摻雜製程)以增加第一絕緣部WPa中至少一種化學元素(例如磷、硼、碳、氫、氧、氮或其他元素)的濃度,前述化學元素在第一絕緣部WPa中的濃度大於前述化學元素在第二絕緣部WPb中的濃度的一個數量級以上。在一些實施例中,第一絕緣部WPa經由前述化學元素所摻雜,且第二絕緣部WPb中不包含前述化學元素。在一些實施例中,前述化學元素在第一絕緣部WPa中的濃度介於1E16 cm-3 至1E24 cm-3 ,且前述化學元素在第二絕緣部WPb中的濃度介於1E15 cm-3 至1E23 cm-3 。The first insulating portion WPa is ion-doped (eg, the first ion doping process and/or the second ion doping process) to increase at least one chemical element (eg, phosphorus, boron, carbon, hydrogen, oxygen) in the first insulating portion WPa , nitrogen or other elements), the concentration of the aforementioned chemical element in the first insulating portion WPa is greater than that of the aforementioned chemical element in the second insulating portion WPb by an order of magnitude or more. In some embodiments, the first insulating portion WPa is doped with the aforementioned chemical elements, and the second insulating portion WPb does not contain the aforementioned chemical elements. In some embodiments, the concentration of the aforementioned chemical elements in the first insulating portion WPa ranges from 1E16 cm −3 to 1E24 cm −3 , and the concentration of the aforementioned chemical elements in the second insulating portion WPb ranges from 1E15 cm −3 to 1E15 cm −3 . 1E23 cm -3 .
訊號線150重疊於第一絕緣部WPa。在一些實施例中,部分訊號線150沿著第一方向E1延伸,且另一部分訊號線150沿著第二方向E2延伸。沿著第一方向E1延伸的訊號線150位於沿著第一方向E1延伸的線路部WP上。沿著第二方向E2延伸的訊號線150位於沿著第二方向E2延伸的線路部WP上。在本實施例中,每個線路部WP上設置有一個或兩個以上的訊號線150。The
在一些實施例中,由於第一絕緣部WPa經摻雜(例如經由磷、硼、碳、氮、氧或前述材料之組合所摻雜),因此,第一絕緣部WPa殘留有壓應力,且第二絕緣部WPb殘留有張應力。在本實施例中,第一絕緣部WPa相較於第二絕緣部WPb更靠近第一開孔TH1的長邊,藉此避免第一絕緣部WPa上之訊號線150因為拉伸F而斷裂的問題。In some embodiments, since the first insulating portion WPa is doped (eg, doped with phosphorus, boron, carbon, nitrogen, oxygen, or a combination of the foregoing), the first insulating portion WPa has residual compressive stress, and Tensile stress remains in the second insulating portion WPb. In this embodiment, the first insulating portion WPa is closer to the long side of the first opening TH1 than the second insulating portion WPb, thereby preventing the
在本實施例中,在圖案化絕緣結構110以形成圖案化絕緣結構110’之前形成訊號線150、訊號線L、源極S、汲極D以及轉接電極TE,但本發明不以此為限。在其他實施例中,在圖案化絕緣結構110以形成圖案化絕緣結構110’之後形成訊號線150、訊號線L、源極S、汲極D以及轉接電極TE。In this embodiment, the
形成介電層IL、有機發光二極體OLED、圖案化平坦化層PL、畫素定義層PDL、阻擋件DAM以及絕緣結構OBP於基底100上。A dielectric layer IL, an organic light emitting diode OLED, a patterned planarization layer PL, a pixel definition layer PDL, a blocking member DAM and an insulating structure OBP are formed on the
介電層IL覆蓋裝置部TP。圖案化平坦化層PL覆蓋裝置部TP以及線路部WP。在本實施例中,圖案化平坦化層PL填入第一開孔TH1,並接觸裝置部TP的側壁以及線路部WP的側壁。圖案化平坦化層PL的材料包括有機絕緣材料或其他合適的材料。The dielectric layer IL covers the device portion TP. The patterned planarization layer PL covers the device portion TP and the line portion WP. In this embodiment, the patterned planarization layer PL fills the first opening TH1 and contacts the sidewall of the device portion TP and the sidewall of the line portion WP. The material of the patterned planarization layer PL includes organic insulating materials or other suitable materials.
主動元件位於裝置部TP上,且各主動元件包括半導體層120、源極S、汲極D以及閘極G’。換句話說,半導體層120、源極S、汲極D以及閘極G’位於裝置部TP上。在本實施例中,半導體層120與線路部WP的第一絕緣部WPa包括相同的離子摻雜材料(例如磷、硼或前述材料之組合)。The active elements are located on the device portion TP, and each active element includes a
有機發光二極體OLED或其他顯示元件位於裝置部TP上。有機發光二極體OLED包括依序堆疊的第一電極ET1、有機發光半導體SM以及第二電極ET2。An organic light emitting diode OLED or other display element is located on the device portion TP. The organic light emitting diode OLED includes a first electrode ET1, an organic light emitting semiconductor SM, and a second electrode ET2 that are sequentially stacked.
畫素定義層PDL以及絕緣結構OBP位於圖案化平坦化層PL上。阻擋件DAM位於介電層IL上。在一些實施例中,畫素定義層PDL、阻擋件DAM以及絕緣結構OBP是於同道製程中形成,但本發明不以此為限。The pixel definition layer PDL and the insulating structure OBP are located on the patterned planarization layer PL. The blocking member DAM is located on the dielectric layer IL. In some embodiments, the pixel definition layer PDL, the blocking member DAM and the insulating structure OBP are formed in the same process, but the invention is not limited thereto.
對基底100執行圖案化製程,以形成圖案化基底100’。圖案化基底100’包括多個第二開孔TH2。第二開孔TH2重疊於第一開孔TH1。第二開孔TH2的尺寸小於第一開孔TH1的尺寸。在本實施例中,部分第二開孔TH2沿著第一方向E1延伸,且另一部分第二開孔TH2沿著第二方向E2延伸。沿著第一方向E1延伸的部分第二開孔TH2以及沿著第二方向E2延伸的另一部分第二開孔TH2交替排列,藉此提升電路基底10的伸縮性。A patterning process is performed on the
在本實施例中,每個裝置部TP上可包含一個或一個以上的主動元件以及有機發光二極體OLED。舉例來說,每個裝置部TP上包含紅色有機發光二極體、綠色有機發光二極體以及藍色有機發光二極體,使每個裝置部TP上具有一個畫素。在其他實施例中,裝置部TP上具有無機發光二極體-或其他形式的顯示元件。在其他實施例中,裝置部TP上具有其他電子元件。In this embodiment, each device portion TP may include one or more active elements and an organic light emitting diode OLED. For example, each device portion TP includes a red organic light emitting diode, a green organic light emitting diode, and a blue organic light emitting diode, so that each device portion TP has one pixel. In other embodiments, the device portion TP has inorganic light emitting diodes - or other forms of display elements thereon. In other embodiments, the device portion TP has other electronic components on it.
基於上述,在本實施例中,線路部WP包含經離子摻雜的第一絕緣部WPa以及相連第一絕緣部WPa的第二絕緣部WPb,且訊號線150位於第一絕緣部WPa上,因此,可以避免訊號線150因為拉伸F而產生斷裂的問題。Based on the above, in this embodiment, the line portion WP includes the ion-doped first insulating portion WPa and the second insulating portion WPb connected to the first insulating portion WPa, and the
圖3是依照本發明的一實施例的一種電路基底的上視示意圖。在此必須說明的是,圖3的實施例沿用圖2的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,在此不贅述。3 is a schematic top view of a circuit substrate according to an embodiment of the present invention. It must be noted here that the embodiment of FIG. 3 uses the element numbers and part of the content of the embodiment of FIG. 2 , wherein the same or similar numbers are used to represent the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted part, reference may be made to the foregoing embodiments, which will not be repeated here.
圖3的電路基底20與圖2的電路基底10的差異在於:電路基底10的每個線路部WP都包含第一絕緣部WPa,而電路基底20只有在沿著第一方向E1延伸的線路部WP包含第一絕緣部WPa。The difference between the
請參考圖3,在本實施例中,對沿著第一方向E1延伸的線路部WP進行離子摻雜製程,使沿著第一方向E1延伸的線路部WP包含沿著第一方向E1延伸的經離子摻雜的第一絕緣部WPa以及未經離子摻雜的第二絕緣部WPb。Referring to FIG. 3 , in this embodiment, an ion doping process is performed on the line portion WP extending along the first direction E1 , so that the line portion WP extending along the first direction E1 includes the line portion WP extending along the first direction E1 The ion-doped first insulating portion WPa and the ion-doped second insulating portion WPb.
在本實施例中,沿著第一方向E1延伸的第一絕緣部WPa有助於避免電路基底20因為平行於第一方向E1的拉伸F而導致沿著第一方向E1延伸的訊號線150出現斷裂的問題。In this embodiment, the first insulating portion WPa extending along the first direction E1 helps to avoid the
在本實施例中,對每個沿著第一方向E1延伸的線路部WP執行離子摻雜製程,但本發明不以此為限。在其他實施例中,對一個或一個以上的沿著第一方向E1延伸的線路部WP執行離子摻雜製程。In this embodiment, the ion doping process is performed on each line portion WP extending along the first direction E1, but the invention is not limited thereto. In other embodiments, the ion doping process is performed on one or more wire portions WP extending along the first direction E1.
圖4是依照本發明的一實施例的一種電路基底的上視示意圖。在此必須說明的是,圖4的實施例沿用圖2的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,在此不贅述。4 is a schematic top view of a circuit substrate according to an embodiment of the present invention. It must be noted here that the embodiment of FIG. 4 uses the element numbers and part of the content of the embodiment of FIG. 2 , wherein the same or similar numbers are used to represent the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted part, reference may be made to the foregoing embodiments, which will not be repeated here.
圖4的電路基底30與圖2的電路基底10的差異在於:電路基底10的每個線路部WP都包含第一絕緣部WPa,而電路基底30只有在沿著第二方向E2延伸的線路部WP包含第一絕緣部WPa。The difference between the
請參考圖4,在本實施例中,對沿著第二方向E2延伸的線路部WP進行離子摻雜製程,使沿著第二方向E2延伸的線路部WP包含沿著第二方向E2延伸的經離子摻雜的第一絕緣部WPa以及未經離子摻雜的第二絕緣部WPb。Referring to FIG. 4 , in this embodiment, an ion doping process is performed on the line portion WP extending along the second direction E2 , so that the line portion WP extending along the second direction E2 includes the line portion WP extending along the second direction E2 The ion-doped first insulating portion WPa and the ion-doped second insulating portion WPb.
在本實施例中,沿著第二方向E2延伸的第一絕緣部WPa有助於避免電路基底30因為平行於第二方向E2的拉伸F而導致沿著第二方向E2延伸的訊號線150出現斷裂的問題。In this embodiment, the first insulating portion WPa extending along the second direction E2 helps to avoid the
在本實施例中,對每個沿著第二方向E2延伸的線路部WP執行離子摻雜製程,但本發明不以此為限。在其他實施例中,對一個或一個以上的沿著第二方向E2延伸的線路部WP執行離子摻雜製程。In this embodiment, the ion doping process is performed on each line portion WP extending along the second direction E2, but the invention is not limited thereto. In other embodiments, the ion doping process is performed on one or more wire portions WP extending along the second direction E2.
圖5是依照本發明的一實施例的一種電路基底的上視示意圖。在此必須說明的是,圖5的實施例沿用圖2的實施例的元件標號與部分內容,其中採用相同或近似的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,在此不贅述。5 is a schematic top view of a circuit substrate according to an embodiment of the present invention. It must be noted here that the embodiment of FIG. 5 uses the element numbers and part of the content of the embodiment of FIG. 2 , wherein the same or similar numbers are used to represent the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted part, reference may be made to the foregoing embodiments, which will not be repeated here.
圖5的電路基底40與圖2的電路基底10的差異在於:電路基底40更包括多個加強結構200。The difference between the
加強結構200設置於線路部WP的第二絕緣部WPb上且與訊號線150隔開。在一些實施例中,加強結構200可調整於線路部WP的中性軸位置,並降低訊號線150因為拉伸而斷線的風險。此外,由於加強結構200與訊號線150隔開,因此,即便加強結構200出現裂痕,裂痕也不易延裂至訊號線150,造成訊號線150斷線。在一些實施例中,加強結構200可以為備用導線。The
綜上所述,本發明的圖案化絕緣結構的線路部包含經離子摻雜的第一絕緣部以及相連第一絕緣部的第二絕緣部,且訊號線位於第一絕緣部上,因此,可以避免訊號線因為拉伸而產生斷裂的問題。To sum up, the circuit portion of the patterned insulating structure of the present invention includes a first insulating portion doped with ions and a second insulating portion connected to the first insulating portion, and the signal line is located on the first insulating portion. Therefore, it can be Avoid the problem of breakage of the signal line due to stretching.
10、20、30、40:電路基底
100:基底
110:絕緣結構
110’:圖案化絕緣結構
110a、110b、110c、120a、120b、120c、120d:摻雜區
112:第一絕緣層
114:第二絕緣層
116:第三絕緣層
118:第四絕緣層
120:半導體層
130:閘極絕緣層
130’:閘極絕緣結構
140:層間介電層
140’:層間介電結構
142、142’:第一絕緣層
144、144’:第二絕緣層
150:訊號線
200:加強結構
D:汲極
DAM:阻擋件
E1:第一方向
E2:第二方向
ET1:第一電極
ET2:第二電極
F:拉伸
G:遮蔽導電層
G’:閘極
H1、H2、H3、H4:開口
IL:介電層
L:訊號線
OBP:絕緣結構
OLED:有機發光二極體
PDL:畫素定義層
PL:圖案化平坦化層
PR:遮罩層
R1:裝置區
R2:橋接區
S:源極
SM:有機發光半導體
TE:轉接電極
TH1:第一開孔
TH2:第二開孔
TP:裝置部
W1、W2:寬度
WP:線路部
WPa:第二絕緣部
WPb:第二絕緣部
X1、X2:厚度10, 20, 30, 40: circuit substrate
100: base
110: Insulation structure
110': Patterned insulating
圖1A至圖1J是依照本發明的一實施例的一種電路基底的製造方法的剖面示意圖。 圖2是依照本發明的一實施例的一種電路基底的上視示意圖。 圖3是依照本發明的一實施例的一種電路基底的上視示意圖。 圖4是依照本發明的一實施例的一種電路基底的上視示意圖。 圖5是依照本發明的一實施例的一種電路基底的上視示意圖。1A to 1J are schematic cross-sectional views of a method for manufacturing a circuit substrate according to an embodiment of the present invention. FIG. 2 is a schematic top view of a circuit substrate according to an embodiment of the present invention. 3 is a schematic top view of a circuit substrate according to an embodiment of the present invention. 4 is a schematic top view of a circuit substrate according to an embodiment of the present invention. 5 is a schematic top view of a circuit substrate according to an embodiment of the present invention.
10:電路基底10: circuit substrate
100:基底100: base
110’:圖案化絕緣結構110': Patterned insulating structure
110b、110c、120a、120b、120c、120d:摻雜區110b, 110c, 120a, 120b, 120c, 120d: doped regions
112:第一絕緣層112: first insulating layer
114:第二絕緣層114: Second insulating layer
116:第三絕緣層116: The third insulating layer
118:第四絕緣層118: Fourth insulating layer
120:半導體層120: Semiconductor layer
130’:閘極絕緣結構130': gate insulation structure
140’:層間介電結構140': Interlayer Dielectric Structure
142’:第一絕緣層142': first insulating layer
144’:第二絕緣層144': Second insulating layer
150:訊號線150: Signal line
D:汲極D: drain
DAM:阻擋件DAM: Blocker
ET1:第一電極ET1: first electrode
ET2:第二電極ET2: Second electrode
G’:閘極G': gate
IL:介電層IL: Dielectric Layer
L:訊號線L: signal line
OBP:絕緣結構OBP: insulating structure
OLED:有機發光二極體OLED: Organic Light Emitting Diode
PDL:畫素定義層PDL: Pixel Definition Layer
PL:圖案化平坦化層PL: Patterned planarization layer
R1:裝置區R1: Device area
R2:橋接區R2: Bridging area
S:源極S: source
SM:有機發光半導體SM: Organic Light Emitting Semiconductor
TE:轉接電極TE: transfer electrode
TH1:第一開孔TH1: The first opening
TH2:第二開孔TH2: The second opening
TP:裝置部TP: Device Department
WP:線路部WP: Line Department
WPa:第二絕緣部WPa: Second insulating part
WPb:第二絕緣部WPb: Second insulating part
X1、X2:厚度X1, X2: Thickness
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KR102432345B1 (en) * | 2015-04-30 | 2022-08-12 | 삼성디스플레이 주식회사 | Stretchable display |
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CN110133886A (en) * | 2018-02-09 | 2019-08-16 | 京东方科技集团股份有限公司 | Pixel arrangement structure, display base plate and display device |
TWI678009B (en) * | 2018-06-22 | 2019-11-21 | 友達光電股份有限公司 | Display panel and manufacturing method thereof |
CN110751902B (en) * | 2018-07-24 | 2021-01-26 | 京东方科技集团股份有限公司 | Display device and method for manufacturing the same |
CN111326543A (en) * | 2018-12-13 | 2020-06-23 | 昆山工研院新型平板显示技术中心有限公司 | Stretchable array substrate and display device |
CN109904338B (en) * | 2019-01-10 | 2021-09-03 | 云谷(固安)科技有限公司 | Display screen body and display device |
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CN110634937B (en) * | 2019-10-31 | 2022-04-26 | 京东方科技集团股份有限公司 | Display substrate, preparation method thereof and display device |
CN116234375A (en) * | 2020-03-16 | 2023-06-06 | 京东方科技集团股份有限公司 | Flexible substrate and display device |
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2020
- 2020-12-30 TW TW109146912A patent/TWI742977B/en active
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2021
- 2021-01-04 TW TW110100032A patent/TWI757026B/en active
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TWI742977B (en) | 2021-10-11 |
TW202209669A (en) | 2022-03-01 |
TWI793551B (en) | 2023-02-21 |
TW202209668A (en) | 2022-03-01 |
TWI757026B (en) | 2022-03-01 |
TWI758083B (en) | 2022-03-11 |
TW202209280A (en) | 2022-03-01 |
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