TW202208502A - Fluorine-containing polymerizable resin, active energy ray-curable composition, cured coating film, and article - Google Patents
Fluorine-containing polymerizable resin, active energy ray-curable composition, cured coating film, and article Download PDFInfo
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Abstract
Description
本發明係有關於含氟聚合性樹脂、活性能量線硬化性組成物、硬化塗膜及物品。The present invention relates to a fluoropolymer resin, an active energy ray curable composition, a cured coating film, and an article.
液晶顯示器、有機EL顯示器等平板顯示器係由複數個機能層的積層體所構成,被要求使所顯示之影像更高畫質且使厚度更薄型化。Flat panel displays, such as liquid crystal displays and organic EL displays, are composed of laminates of a plurality of functional layers, and are required to display images with higher quality and thinner thicknesses.
例如於為構成液晶顯示器的構件之一的偏光片的最表面,係為了使所顯示之影像更高畫質,而設置有低折射率層(Low-Reflection層)。低折射率層係被要求除了用以使辨視性提升的防眩性或抗反射性之外,亦具有耐擦傷性。For example, a low-refractive-index layer (Low-Reflection layer) is provided on the outermost surface of a polarizer, which is one of the components constituting a liquid crystal display, in order to increase the quality of the displayed image. The low-refractive index layer is required to have scratch resistance in addition to anti-glare properties or anti-reflection properties for improving visibility.
低折射率層之構成材料皆為低折射率一事在性能表現上為重要的,但通常低折射率的材料係耐擦傷性不佳。又,LR層從膜厚為100nm左右來看,亦為不耐擦傷之層。It is important in performance that the constituent materials of the low-refractive index layer are all low-refractive-index materials, but generally, materials with low-refractive index have poor scratch resistance. In addition, the LR layer is also a layer that is not resistant to scratches when the film thickness is about 100 nm.
對於上述課題,已有提案:於低折射率層用的塗料組成物中添加具有全氟聚醚鏈、矽氧基及聚合性不飽和基的含氟聚合性樹脂,而提升LR層表面的耐擦傷性(例如,專利文獻1)。 [先前技術文獻] [專利文獻]For the above-mentioned problems, it has been proposed to add a fluoropolymer resin having a perfluoropolyether chain, a siloxy group and a polymerizable unsaturated group to a coating composition for a low refractive index layer to improve the surface resistance of the LR layer. Scratch property (for example, Patent Document 1). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2012-72296號公報[Patent Document 1] Japanese Patent Laid-Open No. 2012-72296
[發明欲解決之課題][The problem to be solved by the invention]
低折射率層的膜厚通常為100nm左右,但專利文獻1之包含含氟聚合性樹脂的低折射率材料,係通常滑動性低,且於膜厚為100nm左右之情形,有滑動性不足、耐擦傷性降低的問題。The film thickness of the low-refractive-index layer is usually about 100 nm, but the low-refractive-index material containing the fluoropolymer resin disclosed in Patent Document 1 generally has low slidability, and when the film thickness is about 100 nm, the slidability is insufficient, The problem of reduced scratch resistance.
本發明所欲解決之課題為:提供一種能夠形成滑動性及耐擦傷性優良之低折射率層的含氟聚合性樹脂。 [用以解決課題之手段]The problem to be solved by the present invention is to provide a fluoropolymer resin capable of forming a low refractive index layer excellent in sliding properties and scratch resistance. [means to solve the problem]
本發明人等為了解決上述課題而專心致力進行研討之結果,發現藉由包含重量平均分子量5,000以上之聚(全氟伸烷基醚)鏈的含氟聚合性樹脂而滑動性及耐擦傷性提升,完成了本發明。The inventors of the present invention, as a result of intensive studies to solve the above-mentioned problems, found that sliding properties and scratch resistance are improved by a fluoropolymeric resin containing a poly(perfluoroalkylene ether) chain having a weight average molecular weight of 5,000 or more. , the present invention has been completed.
即,本發明係關於一種含氟聚合性樹脂,其係為聚合物(P)及化合物(C)之反應生成物的含氟聚合性樹脂,其中聚合物(P)為具有重量平均分子量5,000以上之聚(全氟伸烷基醚)鏈與於其兩末端之苯乙烯基的化合物(A)、和具有官能基(b)的聚合性不飽和單體(B)之共聚物,而化合物(C)具有與前述官能基(b)有反應性之官能基(c)和聚合性不飽和基,前述聚合性不飽和單體(B)為具有選自包含羥基、異氰酸酯基、環氧基、羧基、酸酐基及鹵化醯基(carboxylic acid halide)之群組的至少1個官能基(b)之聚合性不飽和單體,前述化合物(C)為具有選自包含羥基、異氰酸酯基、環氧基、羧基、酸酐基及鹵化醯基之群組的至少1個官能基(c)及聚合性不飽和基之化合物。 [發明之效果]That is, the present invention relates to a fluoropolymer resin which is a reaction product of a polymer (P) and a compound (C), wherein the polymer (P) has a weight average molecular weight of 5,000 or more A copolymer of a poly(perfluoroalkylene ether) chain with a styrene group at both ends of the compound (A) and a polymerizable unsaturated monomer (B) having a functional group (b), and the compound ( C) having a functional group (c) reactive with the aforementioned functional group (b) and a polymerizable unsaturated group, and the aforementioned polymerizable unsaturated monomer (B) is selected from the group consisting of hydroxyl groups, isocyanate groups, epoxy groups, A polymerizable unsaturated monomer having at least one functional group (b) of the group of a carboxyl group, an acid anhydride group and a carboxylic acid halide group, wherein the compound (C) is selected from the group consisting of a hydroxyl group, an isocyanate group, an epoxy group A compound of at least one functional group (c) and a polymerizable unsaturated group of the group of a group, a carboxyl group, an acid anhydride group, and a halogenated halide group. [Effect of invention]
藉由本發明,而可提供能夠形成滑動性及耐擦傷性優良之低折射率層的含氟聚合性樹脂。According to the present invention, a fluoropolymer resin capable of forming a low-refractive-index layer excellent in sliding properties and scratch resistance can be provided.
[用以實施發明的形態][Form for carrying out the invention]
以下,針對本發明的一實施形態進行說明。本發明並不被以下的實施形態所限定,可在無損本發明之效果的範圍施加適當變更來實施。 於本案說明書中,「(甲基)丙烯醯基」係指丙烯醯基及甲基丙烯醯基的一方或雙方。又,後述之「(甲基)丙烯酸酯」係指甲基丙烯酸酯及丙烯酸酯的一方或雙方。Hereinafter, an embodiment of the present invention will be described. The present invention is not limited to the following embodiments, and can be implemented with appropriate modifications within a range that does not impair the effects of the present invention. In the present specification, "(meth)acryloyl" refers to one or both of acryl and methacryloyl. In addition, "(meth)acrylate" mentioned later means one or both of methacrylate and acrylate.
[含氟聚合性樹脂] 本發明之含氟聚合性樹脂為聚合物(P)及化合物(C)之反應生成物,其中聚合物(P)為具有重量平均分子量5,000以上之聚(全氟伸烷基醚)鏈與於其兩末端之苯乙烯基的化合物(A)、和具有官能基(b)的聚合性不飽和單體(B)之共聚物,而化合物(C)具有與前述官能基(b)有反應性之官能基(c)和聚合性不飽和基。 以下,針對本發明之含氟聚合性樹脂的各構成單元進行說明。[Fluoropolymer resin] The fluoropolymeric resin of the present invention is a reaction product of a polymer (P) and a compound (C), wherein the polymer (P) is a poly(perfluoroalkylene ether) chain having a weight average molecular weight of 5,000 or more and a A copolymer of compound (A) having styryl groups at both ends and a polymerizable unsaturated monomer (B) having functional group (b), and compound (C) having reactivity with the aforementioned functional group (b) The functional group (c) and the polymerizable unsaturated group. Hereinafter, each constituent unit of the fluorinated polymer resin of the present invention will be described.
聚合物(P)係具有重量平均分子量5,000以上之聚(全氟伸烷基醚)鏈與於其兩末端之苯乙烯基的化合物(A)、和具有官能基(b)的聚合性不飽和單體(B)之共聚物。 前述共聚物的聚合形式並不被特別限定,可為化合物(A)與聚合性不飽和單體(B)的無規共聚物,亦可為化合物(A)與聚合性不飽和單體(B)的嵌段共聚物。The polymer (P) is a compound (A) having a poly(perfluoroalkylene ether) chain having a weight average molecular weight of 5,000 or more and styryl groups at both ends thereof, and a polymerizable unsaturated polymer having a functional group (b) A copolymer of monomer (B). The polymerization form of the aforementioned copolymer is not particularly limited, and may be a random copolymer of the compound (A) and the polymerizable unsaturated monomer (B), or may be the compound (A) and the polymerizable unsaturated monomer (B). ) block copolymers.
化合物(A)所具有的聚(全氟伸烷基醚)鏈,可舉出例如具有碳原子數1~3的2價之氟化烴基與氧原子經交替地連結之結構的連結基,較佳為下述式(X-1)所表示的連結基。The poly(perfluoroalkylene ether) chain possessed by the compound (A) includes, for example, a linking group having a structure in which a divalent fluorinated hydrocarbon group having 1 to 3 carbon atoms and an oxygen atom are alternately linked. Preferably, it is a linking group represented by the following formula (X-1).
(前述式(X-1)中, 複數個X各自獨立地為全氟伸烷基。 亦可於複數個X中,無規地或嵌段狀地存在2種以上的全氟伸烷基。 n為重複數。n為例如3~60的範圍,較佳為6~40的範圍。) (In the aforementioned formula (X-1), a plurality of Xs are each independently a perfluoroalkylene group. In the plurality of Xs, two or more types of perfluoroalkylene groups may be present randomly or in blocks. n is the number of repetitions. n is, for example, in the range of 3 to 60, preferably in the range of 6 to 40.)
就X之全氟伸烷基而言,可例示下述全氟伸烷基(Y-1)~(Y-6)。As the perfluoroalkylene group of X, the following perfluoroalkylene groups (Y-1) to (Y-6) can be exemplified.
X各自獨立地較佳為全氟亞甲基或全氟伸乙基,若亦包含工業上容易獲得之點,則更佳為全氟亞甲基與全氟伸乙基共存。 前述全氟亞甲基(a)與全氟伸乙基(b)共存之情形,其存在比(a/b)(個數之比)較佳為1/10~10/1,更佳為3/10~10/3。X is preferably a perfluoromethylene group or a perfluoroethylidene group independently of each other, and it is more preferable that a perfluoromethylene group and a perfluoroethylidene group coexist as long as the point of industrial availability is also included. In the case where the aforementioned perfluoromethylene group (a) and perfluoroethylene group (b) coexist, the presence ratio (a/b) (number ratio) is preferably 1/10 to 10/1, more preferably 3/10~10/3.
1條聚(全氟伸烷基醚)鏈中所含的氟原子較佳為合計18~850個的範圍,更佳為30~300個的範圍。The fluorine atoms contained in one poly(perfluoroalkylene ether) chain are preferably in the range of 18 to 850 in total, and more preferably in the range of 30 to 300.
化合物(A)所具有的聚(全氟伸烷基醚)鏈,只要重量平均分子量為5,000以上即可,較佳為5,500以上。 化合物(A)所具有的聚(全氟伸烷基醚)鏈之重量平均分子量的上限並不被特別限定,但例如為10,000,較佳為8,000以下,更佳為7,500以下。 化合物(A)所具有的聚(全氟伸烷基醚)鏈之重量平均分子量係藉由實施例中記載的方法來測定。The poly(perfluoroalkylene ether) chain possessed by the compound (A) may have a weight average molecular weight of 5,000 or more, preferably 5,500 or more. The upper limit of the weight average molecular weight of the poly(perfluoroalkylene ether) chain possessed by the compound (A) is not particularly limited, but is, for example, 10,000, preferably 8,000 or less, and more preferably 7,500 or less. The weight average molecular weight of the poly(perfluoroalkylene ether) chain possessed by the compound (A) was measured by the method described in the examples.
化合物(A)係於兩末端具有苯乙烯基的化合物,較佳為下述通式(a-1)所表示的化合物。The compound (A) is a compound having a styryl group at both ends, and is preferably a compound represented by the following general formula (a-1).
(前述通式(a-1)中, L1 及L2 各自獨立地為碳原子數1~6的伸烷基或碳原子數1~6的伸烷基醚基, PFPE為前述式(X-1)所表示的連結基。) (In the aforementioned general formula (a-1), L 1 and L 2 are each independently an alkylene group having 1 to 6 carbon atoms or an alkylene ether group having 1 to 6 carbon atoms, and PFPE is the aforementioned formula (X -1) The linking group represented.)
此外,伸烷基醚基係指包含1個以上的伸烷基、與1個以上的醚鍵(-O-)的2價之基。In addition, the alkylene ether group refers to a divalent group including one or more alkylene groups and one or more ether bonds (-O-).
就前述通式(a-1)所表示的化合物之具體例而言,可舉出下述。Specific examples of the compound represented by the aforementioned general formula (a-1) include the following.
化合物(A)可藉由周知的方法來製造,例如,可藉由使具有聚(全氟伸烷基醚)鏈與於其兩末端之羥基的化合物、和具有鹵化烷基、異氰酸酯基等與羥基有反應性之官能基的苯乙烯進行反應來製造。Compound (A) can be produced by a known method, for example, by combining a compound having a poly(perfluoroalkylene ether) chain and hydroxyl groups at both ends thereof, and a compound having a halogenated alkyl group, an isocyanate group, and the like. It is produced by reacting styrene having a functional group reactive with a hydroxyl group.
構成聚合物(P)的化合物(A)可為單獨1種,亦可為2種以上。The compound (A) constituting the polymer (P) may be used alone or in combination of two or more.
聚合性不飽和單體(B)為具有選自包含羥基、異氰酸酯基、環氧基、羧基、酸酐基及鹵化醯基之群組的至少1個官能基(b)之聚合性不飽和單體。聚合性不飽和單體(B)亦可為具有聚合性不飽和基的羧酸鹵化物或者是羧酸酐。 聚合性不飽和單體(B)所具有的聚合性不飽和基,只要為例如含乙烯基之基即可,可舉出(甲基)丙烯醯基、(甲基)丙烯醯氧基、苯乙烯基、馬來醯亞胺基等,較佳為(甲基)丙烯醯基。The polymerizable unsaturated monomer (B) is a polymerizable unsaturated monomer having at least one functional group (b) selected from the group consisting of a hydroxyl group, an isocyanate group, an epoxy group, a carboxyl group, an acid anhydride group and a halide group . The polymerizable unsaturated monomer (B) may be a carboxylic acid halide having a polymerizable unsaturated group or a carboxylic acid anhydride. The polymerizable unsaturated group contained in the polymerizable unsaturated monomer (B) may be, for example, a vinyl group-containing group, and examples thereof include (meth)acryloyl group, (meth)acryloyloxy group, and benzene. A vinyl group, a maleimide group, etc., preferably a (meth)acryloyl group.
聚合性不飽和單體(B)較佳為下述通式(b-1)所表示的聚合性不飽和單體。The polymerizable unsaturated monomer (B) is preferably a polymerizable unsaturated monomer represented by the following general formula (b-1).
(前述通式(b-1)中, Rb1 為氫原子或碳原子數1~6的烷基, Rb2 為碳原子數1~10的伸烷基、碳原子數6~18的伸芳基、或由選自碳原子數1~10的伸烷基、碳原子數6~18的伸芳基及醚鍵(-O-)之2種以上的組合而成的2價之連結基, Rb3 為羥基、異氰酸酯基、環氧基或羧基。) (In the aforementioned general formula (b-1), R b1 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, R b2 is an alkylene group having 1 to 10 carbon atoms, and an arylene group having 6 to 18 carbon atoms. group, or a bivalent linking group consisting of a combination of two or more kinds selected from the group consisting of alkylene groups having 1 to 10 carbon atoms, aryl groups having 6 to 18 carbon atoms, and ether bonds (-O-). R b3 is a hydroxyl group, an isocyanate group, an epoxy group or a carboxyl group.)
Rb1 之碳原子數1~10的伸烷基可為直鏈,可為分支,亦可為環狀。 Rb2 之碳原子數6~18的伸芳基可為單環,亦可為縮合環。就Rb2 之碳原子數6~18的伸芳基之具體例而言,可舉出伸苯基、伸萘基等。 Rb2 之伸烷基及伸芳基可進一步具有取代基,就該取代基而言,可舉出碳原子數1~6的烷基、羥基、鹵素原子等。 Rb3 對應於聚合性不飽和單體(B)的官能基(b)。The C1-C10 alkylene group of R b1 may be linear, branched, or cyclic. The arylidene group having 6 to 18 carbon atoms of R b2 may be a monocyclic ring or a condensed ring. Specific examples of the arylidene group having 6 to 18 carbon atoms in R b2 include a phenylene group, a naphthylene group, and the like. The alkyl-extended group and the aryl-extended group of R b2 may further have a substituent, and examples of the substituent include an alkyl group having 1 to 6 carbon atoms, a hydroxyl group, a halogen atom, and the like. R b3 corresponds to the functional group (b) of the polymerizable unsaturated monomer (B).
就聚合性不飽和單體(B)之具體例而言,可舉出:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸4-羥丁酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、N-(2-羥乙基)(甲基)丙烯醯胺、甘油單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、2-(甲基)丙烯醯氧基乙基-2-羥乙基酞酸酯、於末端具有羥基的內酯改質(甲基)丙烯酸酯等之具有羥基的不飽和單體;異氰酸2-(甲基)丙烯醯氧基乙酯、異氰酸2-(2-(甲基)丙烯醯氧基乙氧基)乙酯、異氰酸1,1-雙((甲基)丙烯醯氧基甲基)乙酯等之具有異氰酸酯基的不飽和單體;(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸4-羥丁酯環氧丙基醚等之具有環氧基的不飽和單體;(甲基)丙烯酸、琥珀酸2-(甲基)丙烯醯氧基乙酯、酞酸2-(甲基)丙烯醯氧基乙酯、馬來酸、伊康酸等之具有羧基的不飽和單體;馬來酸酐、伊康酸酐等之具有酸酐基的不飽和單體;(甲基)丙烯酸氯化物、(甲基)丙烯酸溴化物等之具有鹵化醯基的不飽和單體等。Specific examples of the polymerizable unsaturated monomer (B) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 3-hydroxy (meth)acrylate. Propyl ester, 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, N-(2-hydroxyethyl) ) (meth)acrylamide, glycerol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-hydroxy-3 (meth)acrylate -Phenoxypropyl ester, 2-(meth)acryloyloxyethyl-2-hydroxyethyl phthalate, lactone-modified (meth)acrylate having a hydroxyl group at the terminal, etc. Saturated monomers; 2-(meth)acryloyloxyethyl isocyanate, 2-(2-(meth)acrylooxyethoxy)ethyl isocyanate, 1,1-isocyanate Unsaturated monomers with isocyanate groups such as bis((meth)acrylooxymethyl)ethyl ester; glycidyl (meth)acrylate, glycidyl (meth)acrylate 4-hydroxybutyl Unsaturated monomers with epoxy groups such as ethers; (meth)acrylic acid, 2-(meth)acryloyloxyethyl succinate, 2-(meth)acryloyloxyethyl phthalate, Unsaturated monomers with carboxyl groups such as lactic acid and itaconic acid; unsaturated monomers with acid anhydride groups such as maleic anhydride and itaconic anhydride; (meth)acrylic acid chloride, (meth)acrylic acid bromide, etc. The unsaturated monomers with halogenated halide groups, etc.
構成聚合物(P)的聚合性不飽和單體(B)可為單獨1種,亦可為2種以上。The polymerizable unsaturated monomer (B) constituting the polymer (P) may be one type alone, or two or more types may be used.
聚合物(P)只要為化合物(A)和聚合性不飽和單體(B)之共聚物即可,在無損本發明之效果的範圍,亦可包含化合物(A)及聚合性不飽和單體(B)以外的聚合性不飽和單體之構成單元。 聚合物(P)較佳為僅由化合物(A)與聚合性不飽和單體(B)構成的共聚物。The polymer (P) may be a copolymer of the compound (A) and the polymerizable unsaturated monomer (B), and may contain the compound (A) and the polymerizable unsaturated monomer within the range that does not impair the effects of the present invention. Constituent units of polymerizable unsaturated monomers other than (B). The polymer (P) is preferably a copolymer composed of only the compound (A) and the polymerizable unsaturated monomer (B).
製造聚合物(P)的方法,可舉出使化合物(A)及單體(B)、進一步因應需要之其他的聚合性不飽和單體在有機溶劑中在自由基聚合起始劑存在下共聚的方法。就此處所用的有機溶媒而言,較佳為酮類、酯類、醯胺類、亞碸類、醚類、烴類、氟系溶媒,具體而言,可舉出:丙酮、甲基乙基酮、甲基異丁基酮、環己酮、醋酸乙酯、醋酸丁酯、丙二醇單甲醚乙酸酯、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯酮、二甲基亞碸、二乙醚、二異丙醚、四氫呋喃、二烷、甲苯、二甲苯、1,3-雙(三氟甲基)苯、1,4-雙(三氟甲基)苯等。此等有機溶媒的選擇,係考慮沸點、與原料或聚合物的相溶性、聚合性而適當選擇。化合物(A)由於尤其與有機溶媒的相溶性優良,所以大致可溶解於上述之有機溶媒中。The method for producing the polymer (P) includes copolymerizing the compound (A), the monomer (B), and, if necessary, other polymerizable unsaturated monomers in an organic solvent in the presence of a radical polymerization initiator. Methods. The organic solvents used here are preferably ketones, esters, amides, sulfites, ethers, hydrocarbons, and fluorine-based solvents, and specifically, acetone, methylethyl ketone, methyl isobutyl ketone, cyclohexanone, ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, Dimethyl sulfoxide, diethyl ether, diisopropyl ether, tetrahydrofuran, diethyl ether alkane, toluene, xylene, 1,3-bis(trifluoromethyl)benzene, 1,4-bis(trifluoromethyl)benzene, etc. The selection of these organic solvents is appropriately selected in consideration of boiling point, compatibility with raw materials or polymers, and polymerizability. Since the compound (A) is particularly excellent in compatibility with an organic solvent, it is almost soluble in the above-mentioned organic solvent.
就用於聚合物(P)之製造的前述自由基聚合起始劑而言,可舉出例如:過氧化乙醯、過氧異丙苯、過氧化三級丁基、過氧化丙醯、過氣化苯甲醯、過氧化2-氯苯甲醯、過氧化3-氯苯甲醯、過氧化4-氯苯甲醯、過氧化2,4-二氯苯甲醯、過氧化4-溴甲基苯甲醯、過氧化月桂醯、過氧化碳酸二異丙酯、過氧化四氫萘、1-苯基-2-甲基丙基-1-氫過氧化物、過三苯基醋酸三級丁酯、三級丁基氫過氧化物、過蟻酸三級丁酯、過醋酸三級丁酯、過氧苯甲酸三級丁酯、過2-乙基己酸三級丁酯、過苯基醋酸三級丁酯、過4-甲氧基乙酸三級丁酯等之過氧化物;2,2’-二氯-2,2’-偶氮雙丙烷、1,1’-偶氮(甲基乙基)二乙酸酯、2,2’-偶氮雙(2-甲脒基丙烷)硝酸鹽、2,2’-偶氮雙異丁烷、2,2’-偶氮雙異丁醯胺、2,2’-偶氮雙異丁腈、2,2’-偶氮雙-2-甲基丙酸甲酯、2,2’-二氯-2,2’-偶氮雙丁烷、2,2’-偶氮雙-2-甲基丁腈、2,2’-偶氮雙異丁酸二甲酯、2-(4-甲基苯基偶氮)-2-甲基丙二腈、4,4’-偶氮雙-4-氰基戊酸、3,5-二羥基甲基苯基偶氮-2-甲基丙二腈、1,1’-偶氮雙-1-環己烷甲腈、1,1’-偶氮雙-1-苯基乙烷、1,1’-偶氮雙異丙苯、4-硝苯基偶氮苄基氰基醋酸乙酯、苯基偶氮二苯基甲烷、苯基偶氮三苯基甲烷、4-硝基三苯基偶氮三苯基甲烷、1,1’-偶氮雙-1,2-二苯基乙烷等之偶氮化合物。亦可進一步因應需要而使用月桂硫醇、2-巰基乙醇、硫甘油、硫代乙醇酸乙酯、硫代乙醇酸辛酯等之鏈轉移劑。Examples of the above-mentioned radical polymerization initiators used in the production of the polymer (P) include acetyl peroxide, cumyl peroxide, tertiary butyl peroxide, propylene peroxide, Gasified benzyl, 2-chlorobenzyl peroxide, 3-chlorobenzyl peroxide, 4-chlorobenzyl peroxide, 2,4-dichlorobenzyl peroxide, 4-bromo peroxide methyl benzyl, lauryl peroxide, diisopropyl peroxycarbonate, tetralin peroxide, 1-phenyl-2-methylpropyl-1-hydroperoxide, triphenylacetate tertiary butyl ester, tertiary butyl hydroperoxide, tertiary butyl performate, tertiary butyl peracetate, tertiary butyl peroxybenzoate, tertiary butyl per-2-ethylhexanoate, perbenzene Peroxides such as tertiary butyl acetate, tertiary butyl per-4-methoxyacetate, etc.; 2,2'-dichloro-2,2'-azobispropane, 1,1'-azo( Methylethyl) diacetate, 2,2'-azobis(2-carboxamidinopropane) nitrate, 2,2'-azobisisobutane, 2,2'-azobisiso Butamide, 2,2'-azobisisobutyronitrile, 2,2'-azobis-2-methylpropionate, 2,2'-dichloro-2,2'-azobis Butane, 2,2'-azobis-2-methylbutyronitrile, 2,2'-azobisisobutyric acid dimethyl ester, 2-(4-methylphenylazo)-2-methyl Malononitrile, 4,4'-azobis-4-cyanovaleric acid, 3,5-dihydroxymethylphenylazo-2-methylmalononitrile, 1,1'-azobis -1-Cyclohexanecarbonitrile, 1,1'-azobis-1-phenylethane, 1,1'-azobiscumene, ethyl 4-nitrophenylazobenzylcyanoacetate Esters, Phenylazodiphenylmethane, Phenylazotriphenylmethane, 4-Nitrotriphenylazotriphenylmethane, 1,1'-azobis-1,2-diphenyl Azo compounds such as ethane. Chain transfer agents such as lauryl mercaptan, 2-mercaptoethanol, thioglycerol, ethyl thioglycolate, and octyl thioglycolate can also be used as required.
化合物(C)為具有選自包含羥基、異氰酸酯基、環氧基、羧基、酸酐基及鹵化醯基之群組的至少1個官能基(c)及聚合性不飽和基之化合物。化合物(C)亦可為具有聚合性不飽和基的羧酸鹵化物或者是羧酸酐。 化合物(C)所具有的聚合性不飽和基,只要為例如含乙烯基之基即可,可舉出(甲基)丙烯醯基、(甲基)丙烯醯氧基、苯乙烯基、馬來醯亞胺基等,較佳為(甲基)丙烯醯基。The compound (C) is a compound having at least one functional group (c) and a polymerizable unsaturated group selected from the group consisting of a hydroxyl group, an isocyanate group, an epoxy group, a carboxyl group, an acid anhydride group, and a halide group. The compound (C) may be a carboxylic acid halide or a carboxylic acid anhydride having a polymerizable unsaturated group. The polymerizable unsaturated group possessed by the compound (C) may be, for example, a vinyl group-containing group, and examples thereof include (meth)acryloyl group, (meth)acryloyloxy group, styryl group, and maleic group. An imino group or the like is preferably a (meth)acryloyl group.
於官能基(b)為羥基之情形,就官能基(c)而言,可舉出:異氰酸酯基、環氧基、羧基、酸酐基、鹵化醯基,於官能基(b)為異氰酸酯基之情形,就官能基(c)而言,可舉出羥基,於官能基(b)為環氧基之情形,就官能基(c)而言,可舉出羥基、羧基、酸酐基,於官能基(b)為羧基之情形,就官能基(c)而言,可舉出羥基、環氧基,於官能基(b)為鹵化醯基之情形,可舉出羥基作為官能基(c)。When the functional group (b) is a hydroxyl group, the functional group (c) includes an isocyanate group, an epoxy group, a carboxyl group, an acid anhydride group, and a halide group, and when the functional group (b) is an isocyanate group. In the case, the functional group (c) includes a hydroxyl group, and when the functional group (b) is an epoxy group, the functional group (c) includes a hydroxyl group, a carboxyl group, and an acid anhydride group. When the group (b) is a carboxyl group, the functional group (c) includes a hydroxyl group and an epoxy group, and when the functional group (b) is a halide group, a hydroxyl group is used as the functional group (c). .
聚合性不飽和單體(B)所具有的官能基(b)與化合物(C)所具有的官能基(c),如以本發明之含氟聚合性樹脂包含胺基甲酸酯鍵結之方式進行選擇,則為較佳。 因本發明之含氟聚合性樹脂包含胺基甲酸酯鍵結,而溶解性提升,且亦能夠溶解於氟系溶劑以外的通用溶劑中。The functional group (b) possessed by the polymerizable unsaturated monomer (B) and the functional group (c) possessed by the compound (C), for example, the fluoropolymer resin of the present invention contains a urethane bond. It is better to choose the method. Since the fluorine-containing polymeric resin of the present invention contains urethane bonds, the solubility is improved, and it can be dissolved in general-purpose solvents other than fluorine-based solvents.
化合物(C)較佳為下述通式(c-1)所表示的化合物。The compound (C) is preferably a compound represented by the following general formula (c-1).
(前述通式(c-1)中, Rc1 為氫原子或碳原子數1~6的烷基, Rc2 為碳原子數1~10的伸烷基、碳原子數6~18的伸芳基、或由選自碳原子數1~10的伸烷基、碳原子數6~18的伸芳基及醚鍵(-O-)之2種以上的組合而成的2價之連結基, Rc3 為羥基、異氰酸酯基、環氧基或羧基。) (In the aforementioned general formula (c-1), R c1 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, R c2 is an alkylene group having 1 to 10 carbon atoms, an arylene group having 6 to 18 carbon atoms group, or a bivalent linking group consisting of a combination of two or more kinds selected from the group consisting of alkylene groups having 1 to 10 carbon atoms, aryl groups having 6 to 18 carbon atoms, and ether bonds (-O-). R c3 is a hydroxyl group, an isocyanate group, an epoxy group or a carboxyl group.)
Rc1 之碳原子數1~10的伸烷基可為直鏈,可為分支,亦可為環狀。 Rc2 之碳原子數6~18的伸芳基也可為單環,亦可為縮合環。就Rc2 之碳原子數6~18的伸芳基之具體例而言,可舉出伸苯基、伸萘基等。 Rc2 之伸烷基及伸芳基可進一步具有取代基,就該取代基而言,可舉出碳原子數1~6的烷基、羥基、鹵素原子等。 Rc3 對應於化合物(C)的官能基(c)。The C1-C10 alkylene group of R c1 may be linear, branched, or cyclic. The arylidene group having 6 to 18 carbon atoms of R c2 may be a monocyclic ring or a condensed ring. Specific examples of the arylidene group having 6 to 18 carbon atoms in R c2 include a phenylene group, a naphthylene group, and the like. The alkyl-extended group and the aryl-extended group of R c2 may further have a substituent, and examples of the substituent include an alkyl group having 1 to 6 carbon atoms, a hydroxyl group, a halogen atom, and the like. R c3 corresponds to the functional group (c) of the compound (C).
就化合物(C)之具體例而言,可舉出:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸3-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸4-羥丁酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、N-(2-羥乙基)(甲基)丙烯醯胺、甘油單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、2-(甲基)丙烯醯氧基乙基-2-羥乙基酞酸酯、於末端具有羥基的內酯改質(甲基)丙烯酸酯等之具有羥基的不飽和單體;異氰酸2-(甲基)丙烯醯氧基乙酯、異氰酸2-(2-(甲基)丙烯醯氧基乙氧基)乙酯、異氰酸1,1-雙((甲基)丙烯醯氧基甲基)乙酯等之具有異氰酸酯基的不飽和單體;(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸4-羥丁酯環氧丙基醚等之具有環氧基的不飽和單體;(甲基)丙烯酸、琥珀酸2-(甲基)丙烯醯氧基乙酯、酞酸2-(甲基)丙烯醯氧基乙酯、馬來酸、伊康酸等之具有羧基的不飽和單體;馬來酸酐、伊康酸酐等之具有酸酐基的不飽和單體;(甲基)丙烯酸氯化物、(甲基)丙烯酸溴化物等之具有鹵化醯基的不飽和單體等。又,亦可使用2-羥基-3-丙烯醯氧基丙基甲基丙烯酸酯、新戊四醇三丙烯酸酯、二新戊四醇五丙烯酸酯等之具有羥基及複數個聚合性不飽和基的不飽和單體。Specific examples of the compound (C) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, (meth)acrylate base) 2-hydroxybutyl acrylate, 4-hydroxybutyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, N-(2-hydroxyethyl)(methyl) Acrylamide, glycerol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate Unsaturated monomers with hydroxyl groups such as esters, 2-(meth)acryloyloxyethyl-2-hydroxyethyl phthalate, lactone-modified (meth)acrylates with hydroxyl groups at the terminals, etc.; iso 2-(meth)acryloyloxyethyl cyanate, 2-(2-(meth)acryloyloxyethoxy)ethyl isocyanate, 1,1-bis((methyl) isocyanate ) Unsaturated monomers with isocyanate groups such as acryloxymethyl) ethyl ester; Oxygenated unsaturated monomers; (meth)acrylic acid, 2-(meth)acryloyloxyethyl succinate, 2-(meth)acryloyloxyethyl phthalate, maleic acid, Ikon Unsaturated monomers with carboxyl groups such as acids; unsaturated monomers with acid anhydride groups such as maleic anhydride, itaconic anhydride, etc.; (meth)acrylic acid chlorides, (meth)acrylic acid bromides, etc. of unsaturated monomers, etc. In addition, 2-hydroxy-3-propenyloxypropyl methacrylate, neopentaerythritol triacrylate, dipivalerythritol pentaacrylate, etc. having a hydroxyl group and a plurality of polymerizable unsaturated groups can also be used of unsaturated monomers.
從此等之中又以紫外線照射下的聚合硬化性特佳之點來看,較佳為:丙烯酸2-羥乙酯、丙烯酸2-羥丙酯、丙烯酸3-羥丙酯、丙烯酸2-羥丁酯、丙烯酸4-羥丁酯、1,4-環己烷二甲醇單丙烯酸酯、N-(2-羥乙基)丙烯醯胺、異氰酸2-(甲基)丙烯醯氧基乙酯、丙烯酸4-羥丁酯環氧丙基醚、丙烯酸。From the standpoint of the excellent polymerization curability under ultraviolet irradiation, among these, preferred are: 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 3-hydroxypropyl acrylate, and 2-hydroxybutyl acrylate , 4-hydroxybutyl acrylate, 1,4-cyclohexanedimethanol monoacrylate, N-(2-hydroxyethyl) acrylamide, 2-(meth)acryloyloxyethyl isocyanate, 4-Hydroxybutyl acrylate glycidyl ether, acrylic acid.
聚合性不飽和單體(B)為前述通式(b-1)所表示的聚合性不飽和單體,且化合物(C)為前述通式(c-1)所表示的化合物之情形,若Rb3 為羥基,且Rc3 為異氰酸酯基,則為較佳。When the polymerizable unsaturated monomer (B) is a polymerizable unsaturated monomer represented by the aforementioned general formula (b-1), and the compound (C) is a compound represented by the aforementioned general formula (c-1), if Preferably, R b3 is a hydroxyl group, and R c3 is an isocyanate group.
聚合物(P)具有2種以上的官能基(b)之情形,化合物(C)只要具有與前述2種以上的官能基(b)的至少1個有反應性之官能基即可。又,若與聚合物(P)所具有的官能基(b)有反應性,則亦可使用2種以上的化合物(C)。When the polymer (P) has two or more functional groups (b), the compound (C) may have at least one functional group reactive with at least one of the two or more functional groups (b). Moreover, as long as it is reactive with the functional group (b) which a polymer (P) has, you may use 2 or more types of compound (C).
本發明之含氟聚合性樹脂係化合物(C)的官能基(c)對聚合物(P)所具有的官能基(b)反應而成的樹脂,因化合物(C)所具有的聚合性不飽和基而本發明之含氟聚合性樹脂的聚合性得到保證。The resin obtained by reacting the functional group (c) of the fluorinated polymerizable resin compound (C) of the present invention with the functional group (b) of the polymer (P) has insufficient polymerizability due to the compound (C). Saturated groups and the polymerizability of the fluoropolymer resin of the present invention are ensured.
使化合物(C)對聚合物(P)進行反應的方法,只要以化合物(C)中的聚合性不飽和基不進行聚合的條件進行即可,較佳為例如將溫度條件調節至30~120℃的範圍而進行反應。此反應較佳為:觸媒或聚合抑制劑存在下,因應必要而在有機溶劑存在下進行。The method of reacting the compound (C) with the polymer (P) may be carried out under the conditions that the polymerizable unsaturated group in the compound (C) does not polymerize, and it is preferable to adjust the temperature condition to, for example, 30 to 120 The reaction was carried out in the range of °C. This reaction is preferably carried out in the presence of an organic solvent, if necessary, in the presence of a catalyst or a polymerization inhibitor.
例如,官能基(b)為羥基而官能基(c)為異氰酸酯基之情形、或官能基(b)為異氰酸酯基而官能基(c)為羥基之情形,較佳為:使用對甲氧苯酚、氫醌、2,6-二-三級丁基-4-甲基苯酚等作為聚合抑制劑,且使用二月桂酸二丁基錫、二乙酸二丁基錫、辛酸錫、辛酸鋅等作為胺基甲酸酯化反應觸媒,反應溫度在20~150℃的範圍、尤其在40~120℃的範圍進行反應的方法。 又,官能基(b)為環氧基而官能基(c)為羧基之情形、或官能基(b)為羧基而官能基(c)為環氧基之情形,較佳為:使用對甲氧苯酚、氫醌、2,6-二-三級丁基-4-甲基苯酚等作為聚合抑制劑,且使用三乙胺等之三級胺類、四甲基氯化銨等之四級銨類、三苯膦等之三級膦類、四丁基氯化鏻等之四級鏻類等作為酯化反應觸媒,在反應溫度80~130℃、尤其在100~120℃進行反應。For example, when the functional group (b) is a hydroxyl group and the functional group (c) is an isocyanate group, or when the functional group (b) is an isocyanate group and the functional group (c) is a hydroxyl group, it is preferable to use p-methoxyphenol. , hydroquinone, 2,6-di-tertiary butyl-4-methylphenol, etc. as polymerization inhibitors, and dibutyltin dilaurate, dibutyltin diacetate, tin octoate, zinc octoate, etc. are used as carbamic acid The esterification reaction catalyst is a method in which the reaction temperature is in the range of 20 to 150°C, particularly in the range of 40 to 120°C. In addition, when the functional group (b) is an epoxy group and the functional group (c) is a carboxyl group, or when the functional group (b) is a carboxyl group and the functional group (c) is an epoxy group, it is preferable to use p-methyl Oxyphenol, hydroquinone, 2,6-di-tertiary-butyl-4-methylphenol, etc. are used as polymerization inhibitors, and tertiary amines such as triethylamine and quaternary amines such as tetramethylammonium chloride are used Ammoniums, tertiary phosphines such as triphenylphosphine, and quaternary phosphoniums such as tetrabutylphosphonium chloride are used as catalysts for esterification, and the reaction is carried out at a reaction temperature of 80 to 130°C, especially 100 to 120°C.
上述反應中所使用的有機溶媒,係較佳為酮類、酯類、醯胺類、亞碸類、醚類、烴類、氟系溶媒,具體而言,可舉出:丙酮、甲基乙基酮、甲基異丁基酮、環己酮、醋酸乙酯、醋酸丁酯、丙二醇單甲醚乙酸酯、二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯酮、二甲基亞碸、二乙醚、二異丙醚、四氫呋喃、二烷、甲苯、二甲苯、1,3-雙(三氟甲基)苯、1,4-雙(三氟甲基)苯等。此等只要考慮沸點、相溶性而適當選擇即可。The organic solvent used in the above reaction is preferably ketones, esters, amides, sulfites, ethers, hydrocarbons, and fluorine-based solvents, and specifically, acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ethyl acetate, butyl acetate, propylene glycol monomethyl ether acetate, dimethylformamide, dimethylacetamide, N-methylpyrrolidone , dimethyl sulfoxide, diethyl ether, diisopropyl ether, tetrahydrofuran, diethyl ether alkane, toluene, xylene, 1,3-bis(trifluoromethyl)benzene, 1,4-bis(trifluoromethyl)benzene, etc. These may be appropriately selected in consideration of the boiling point and compatibility.
本發明之含氟聚合性樹脂的數量平均分子量(Mn),係較佳為1,000~20,000的範圍,更佳為1,500~10,000的範圍。 本發明之含氟聚合性樹脂的重量平均分子量(Mw),係較佳為3,000~80,000的範圍,更佳為4,000~50,000的範圍。 本發明之含氟聚合性樹脂的數量平均分子量及重量平均分子量係利用實施例中記載的方法進行測定。The number average molecular weight (Mn) of the fluoropolymer resin of the present invention is preferably in the range of 1,000 to 20,000, more preferably in the range of 1,500 to 10,000. The weight average molecular weight (Mw) of the fluoropolymer resin of the present invention is preferably in the range of 3,000 to 80,000, more preferably in the range of 4,000 to 50,000. The number-average molecular weight and the weight-average molecular weight of the fluoropolymeric resin of the present invention were measured by the methods described in Examples.
本發明之含氟聚合性樹脂的含氟率,從可謀求兼顧防污性及與其他成分的相溶性來看,較佳為2~50質量%的範圍,更佳為5~45質量%的範圍,進一步較佳為10~40質量%的範圍。 本發明之含氟聚合性樹脂的含氟率,係由氟原子對所用之原料的合計量之質量比率來算出之值。The fluorine content of the fluorine-containing polymer resin of the present invention is preferably in the range of 2 to 50 mass %, more preferably 5 to 45 mass %, from the viewpoint of achieving both antifouling properties and compatibility with other components. The range is more preferably in the range of 10 to 40 mass %. The fluorine content of the fluorine-containing polymer resin of the present invention is a value calculated from the mass ratio of fluorine atoms to the total amount of raw materials used.
[活性能量線硬化性組成物] 本發明之含氟聚合性樹脂係可使用其自身作為活性能量線硬化性組成物的主劑。又,本發明之含氟聚合性樹脂由於具有極為優異的表面改質性能,因此藉由使用作為對活性能量線硬化性組成物添加的含氟界面活性劑,而可對硬化塗膜賦予優異的防污性。[active energy ray curable composition] The fluorine-containing polymer resin of the present invention can use itself as the main ingredient of the active energy ray-curable composition. Moreover, since the fluorine-containing polymer resin of the present invention has extremely excellent surface modification performance, by using the fluorine-containing surfactant added to the active energy ray-curable composition, it is possible to impart an excellent quality to the cured coating film. Stain resistance.
本發明之活性能量線硬化性組成物係含有本發明之含氟聚合性樹脂者。作為其主成分,係含有活性能量線硬化性樹脂(D)或活性能量線硬化性單體(E)。而且,於本發明之活性能量線硬化性組成物中,活性能量線硬化性樹脂(D)與活性能量線硬化性單體(E)可各自單獨使用,但併用亦無妨。又,本發明之含氟聚合性樹脂較佳為:於該活性能量線硬化性組成物中作為含氟界面活性劑使用。The active energy ray-curable composition of the present invention contains the fluorinated polymer resin of the present invention. As the main component, an active energy ray-curable resin (D) or an active energy ray-curable monomer (E) is contained. Moreover, in the active-energy-ray-curable composition of the present invention, the active-energy-ray-curable resin (D) and the active-energy-ray-curable monomer (E) may be used independently, but may be used in combination. Moreover, the fluorine-containing polymerizable resin of the present invention is preferably used as a fluorine-containing surfactant in the active energy ray-curable composition.
前述活性能量線硬化性樹脂(D),係可舉出:胺基甲酸酯(甲基)丙烯酸酯樹脂、不飽和聚酯樹脂、環氧(甲基)丙烯酸酯樹脂、聚酯(甲基)丙烯酸酯樹脂、丙烯酸(甲基)丙烯酸酯樹脂、具有馬來醯亞胺基的樹脂等,但本發明中,從透明性或低收縮性等之點來看,特佳為胺基甲酸酯(甲基)丙烯酸酯樹脂。Examples of the active energy ray-curable resin (D) include urethane (meth)acrylate resins, unsaturated polyester resins, epoxy (meth)acrylate resins, and polyester (meth)acrylate resins. ) acrylate resins, acrylic (meth)acrylate resins, resins having a maleimide group, etc., but in the present invention, urethane is particularly preferred from the viewpoint of transparency, low shrinkage, and the like Ester (meth)acrylate resin.
此處所用的胺基甲酸酯(甲基)丙烯酸酯樹脂,係可舉出使脂肪族聚異氰酸酯化合物或芳香族聚異氰酸酯化合物、與具有羥基的(甲基)丙烯酸酯化合物進行反應而得之具有胺基甲酸酯鍵結與(甲基)丙烯醯基的樹脂。The urethane (meth)acrylate resin used here is obtained by reacting an aliphatic polyisocyanate compound or an aromatic polyisocyanate compound with a (meth)acrylate compound having a hydroxyl group. Resins with urethane linkages and (meth)acryloyl groups.
就前述脂肪族聚異氰酸酯化合物而言,可舉出例如:四亞甲基二異氰酸酯、五亞甲基二異氰酸酯、六亞甲基二異氰酸酯、七亞甲基二異氰酸酯、八亞甲基二異氰酸酯、十亞甲基二異氰酸酯、2-甲基-1,5-戊烷二異氰酸酯、3-甲基-1,5-戊烷二異氰酸酯、十二亞甲基二異氰酸酯、2-甲基五亞甲基二異氰酸酯、2,2,4-三甲基六亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯、異佛酮二異氰酸酯、降莰烯二異氰酸酯、氫化二苯基甲烷二異氰酸酯、氫化甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、氫化四甲基二甲苯二異氰酸酯、環己基二異氰酸酯等,又就芳香族聚異氰酸酯化合物而言,可舉出甲苯二異氰酸酯、4,4’-二苯基甲烷二異氰酸酯、二甲苯二異氰酸酯、1,5-萘二異氰酸酯、二異氰酸聯甲苯胺、對伸苯基二異氰酸酯等。Examples of the aliphatic polyisocyanate compounds include tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, heptamethylene diisocyanate, octamethylene diisocyanate, Decamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, dodecylene diisocyanate, 2-methylpentamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate, hydrogenated diisocyanate Phenylmethane diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylene diisocyanate, hydrogenated tetramethyl xylene diisocyanate, cyclohexyl diisocyanate, etc., and aromatic polyisocyanate compounds include tolylene diisocyanate, 4 , 4'-diphenylmethane diisocyanate, xylene diisocyanate, 1,5-naphthalene diisocyanate, bis-tolidine diisocyanate, p-phenylene diisocyanate, etc.
另一方面,就具有羥基的丙烯酸酯化合物而言,可舉出例如:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、2-(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸4-羥丁酯、1,5-戊二醇單(甲基)丙烯酸酯、1,6-己二醇單(甲基)丙烯酸酯、新戊二醇單(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇單(甲基)丙烯酸酯等之2元醇的單(甲基)丙烯酸酯;三羥甲基丙烷二(甲基)丙烯酸酯、乙氧化三羥甲基丙烷(甲基)丙烯酸酯、丙氧化三羥甲基丙烷二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、雙(2-(甲基)丙烯醯氧基乙基)羥乙基三聚異氰酸酯等之3元醇的單或二(甲基)丙烯酸酯、或者是將此等之醇性羥基的一部分以ε-己內酯改質而成之具有羥基的單及二(甲基)丙烯酸酯;新戊四醇三(甲基)丙烯酸酯、二-三羥甲基丙烷三(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯等之具有1官能之羥基與3官能以上之(甲基)丙烯醯基的化合物、或者是將該化合物進一步以ε-己內酯改質而成之具有羥基的多官能(甲基)丙烯酸酯;二丙二醇單(甲基)丙烯酸酯、二乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯等之具有氧伸烷基鏈的(甲基)丙烯酸酯化合物;聚乙二醇-聚丙二醇單(甲基)丙烯酸酯、聚氧丁烯-聚氧丙烯單(甲基)丙烯酸酯等之具有嵌段結構之氧伸烷基鏈的(甲基)丙烯酸酯化合物;聚(乙二醇-四亞甲基二醇)單(甲基)丙烯酸酯、聚(丙二醇-四亞甲基二醇)單(甲基)丙烯酸酯等之具有無規結構之氧伸烷基鏈的(甲基)丙烯酸酯化合物等。On the other hand, as an acrylate compound having a hydroxyl group, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 2-(meth)acrylate Hydroxybutyl ester, 4-hydroxybutyl (meth)acrylate, 1,5-pentanediol mono(meth)acrylate, 1,6-hexanediol mono(meth)acrylate, neopentyl glycol monoacrylate Mono(meth)acrylates of dihydric alcohols such as (meth)acrylates, hydroxytrimethylacetate neopentyl glycol mono(meth)acrylates; trimethylolpropane di(meth)acrylates, Ethoxylated trimethylolpropane (meth)acrylate, propoxylated trimethylolpropane di(meth)acrylate, glycerol di(meth)acrylate, bis(2-(meth)acryloyloxy) Mono or di(meth)acrylates of trihydric alcohols such as ethyl) hydroxyethyl isocyanate, or those having hydroxyl groups obtained by modifying a part of these alcoholic hydroxyl groups with ε-caprolactone Mono and di(meth)acrylates; neopentaerythritol tri(meth)acrylate, di-trimethylolpropane tri(meth)acrylate, dipivaloerythritol penta(meth)acrylate, etc. A compound having a 1-functional hydroxyl group and a 3-functional or more (meth)acryloyl group, or a polyfunctional (meth)acrylate having a hydroxyl group obtained by further modifying the compound with ε-caprolactone; Dipropylene glycol mono(meth)acrylate, diethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, etc. with oxyalkylene Chain (meth)acrylate compounds; polyethylene glycol-polypropylene glycol mono(meth)acrylates, polyoxybutylene-polyoxypropylene mono(meth)acrylates, etc. with block structure oxanes (Meth)acrylate compound of base chain; poly(ethylene glycol-tetramethylene glycol) mono(meth)acrylate, poly(propylene glycol-tetramethylene glycol) mono(meth)acrylate Such as (meth)acrylate compounds having an oxyalkylene chain with a random structure, and the like.
上述之脂肪族聚異氰酸酯化合物或芳香族聚異氰酸酯化合物、與具有羥基的丙烯酸酯化合物之反應,可在胺基甲酸酯化觸媒存在下藉由例行方法進行。此處可使用的胺基甲酸酯化觸媒,具體而言,可舉出吡啶、吡咯、三乙胺、二乙胺、二丁胺等之胺類、三苯膦、三乙膦等之膦類、二月桂酸二丁基錫、三月桂酸辛基錫、二乙酸辛基錫、二乙酸二丁基錫、辛酸錫等之有機錫化合物、辛酸鋅等之有機金屬化合物。The reaction of the above-mentioned aliphatic polyisocyanate compound or aromatic polyisocyanate compound and the acrylate compound having a hydroxyl group can be carried out by a routine method in the presence of a urethanization catalyst. The urethane catalyst that can be used here specifically includes amines such as pyridine, pyrrole, triethylamine, diethylamine, and dibutylamine, and triphenylphosphine, triethylphosphine, and the like. Phosphines, organotin compounds such as dibutyltin dilaurate, octyltin trilaurate, octyltin diacetate, dibutyltin diacetate, tin octoate, etc., and organometallic compounds such as zinc octoate.
此等之胺基甲酸酯丙烯酸酯樹脂之中,又從硬化塗膜的透明性優良且對於活性能量線的靈敏度良好而硬化性優良之點來看,特佳為使脂肪族聚異氰酸酯化合物與具有羥基的(甲基)丙烯酸酯化合物反應而得者。Among these urethane acrylate resins, it is particularly preferable to use an aliphatic polyisocyanate compound with It is obtained by the reaction of a (meth)acrylate compound having a hydroxyl group.
其次,不飽和聚酯樹脂係藉由α,β-不飽和二質子酸或其酸酐、芳香族飽和二質子酸或其酸酐、及二醇類的聚縮合而得之硬化性樹脂,就α,β-不飽和二質子酸或其酸酐而言,可舉出馬來酸、馬來酸酐、富馬酸、伊康酸、檸康酸、氯馬來酸、及此等之酯等。就芳香族飽和二質子酸或其酸酐而言,可舉出酞酸、酞酸酐、異酞酸、對酞酸、硝基酞酸、四氫酞酸酐、內亞甲基四氫酞酸酐、鹵化酞酸酐及此等之酯等。就脂肪族或者是脂環族飽和二質子酸而言,可舉出草酸、丙二酸、琥珀酸、己二酸、癸二酸、壬二酸、戊二酸、六氫鄰苯二甲酸酐及此等之酯等。就二醇類而言,可舉出乙二醇、丙二醇、二乙二醇、二丙二醇、1,3-丁二醇、1,4-丁二醇、2-甲基丙烷-1,3-二醇、新戊二醇、三乙二醇、四乙二醇、1,5-戊二醇、1,6-己二醇、雙酚A、氫化雙酚A、乙二醇碳酸酯、2,2-二-(4-羥基丙氧基二苯基)丙烷等,除此之外,氧化乙烯、氧化丙烯等之氧化物亦可同樣地使用。Secondly, unsaturated polyester resins are curable resins obtained by polycondensation of α,β-unsaturated diprotic acid or its anhydride, aromatic saturated diprotic acid or its anhydride, and diols. Maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, chloromaleic acid, and these esters etc. are mentioned as (beta)-unsaturated diprotic acid or its acid anhydride. The aromatic saturated diprotic acid or its anhydride includes phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, nitrophthalic acid, tetrahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, halogenated Phthalic anhydride and esters of these, etc. The aliphatic or alicyclic saturated diprotic acid includes oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, glutaric acid, and hexahydrophthalic anhydride and such esters, etc. The glycols include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, and 2-methylpropane-1,3- Diol, neopentyl glycol, triethylene glycol, tetraethylene glycol, 1,5-pentanediol, 1,6-hexanediol, bisphenol A, hydrogenated bisphenol A, ethylene glycol carbonate, 2 , 2-bis-(4-hydroxypropoxydiphenyl)propane, etc., and oxides such as ethylene oxide and propylene oxide can also be used in the same manner.
其次,就環氧乙烯基酯樹脂而言,可舉出使(甲基)丙烯酸對雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等之環氧樹脂的環氧基進行反應而得者。Next, epoxy vinyl ester resins include (meth)acrylic p-bisphenol A epoxy resins, bisphenol F epoxy resins, phenol novolak epoxy resins, and cresol novolacs. It is obtained by reacting the epoxy groups of epoxy resins such as epoxy resins.
又,就具有馬來醯亞胺基的樹脂而言,可舉出將N-羥乙基馬來醯亞胺與異佛酮二異氰酸酯予以胺基甲酸酯化而得之2官能馬來醯亞胺胺基甲酸酯化合物、將馬來醯亞胺乙酸與聚四亞甲基二醇予以酯化而得之2官能馬來醯亞胺酯化合物、將馬來醯亞胺己酸與新戊四醇的四氧化乙烯加成物予以酯化而得之4官能馬來醯亞胺酯化合物、將馬來醯亞胺乙酸與多元醇化合物予以酯化而得之多官能馬來醯亞胺酯化合物等。此等之活性能量線硬化性樹脂(D)可單獨使用,亦可併用2種以上。Moreover, as resin which has a maleimide group, the bifunctional maleimide obtained by urethanizing N-hydroxyethylmaleimide and isophorone diisocyanate can be mentioned. Iminocarbamate compound, bifunctional maleimide ester compound obtained by esterification of maleiminoacetic acid and polytetramethylene glycol, maleiminohexanoic acid and new Four-functional maleimide ester compound obtained by esterification of tetraoxyethylene adduct of pentaerythritol, polyfunctional maleimide obtained by esterification of maleimide acetic acid and polyol compound ester compounds, etc. These active energy ray-curable resins (D) may be used alone or in combination of two or more.
就前述活性能量線硬化性單體(E)而言,可舉出例如:乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、數量平均分子量於150~1,000的範圍之聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、數量平均分子量於150~1,000的範圍之聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、羥基三甲基乙酸酯新戊二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸異十八烷基酯等之脂肪族(甲基)丙烯酸烷基酯、(甲基)丙烯酸甘油酯、(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸3-氯-2-羥丙酯、(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸2-丁氧乙酯、(甲基)丙烯酸2-(二乙胺基)乙酯、(甲基)丙烯酸2-(二甲胺基)乙酯、γ-(甲基)丙烯醯氧丙基三甲氧基矽烷、(甲基)丙烯酸2-甲氧基乙酯、甲氧基二乙二醇(甲基)丙烯酸酯、甲氧基二丙二醇(甲基)丙烯酸酯、壬基苯氧基聚乙二醇(甲基)丙烯酸酯、壬基苯氧基聚丙二醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧基乙酯、苯氧基二丙二醇(甲基)丙烯酸酯、苯氧基聚丙二醇(甲基)丙烯酸酯、聚丁二烯(甲基)丙烯酸酯、聚乙二醇-聚丙二醇(甲基)丙烯酸酯、聚乙二醇-聚丁二醇(甲基)丙烯酸酯、(甲基)丙烯酸聚苯乙烯基乙酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸異莰酯、甲氧化環癸三烯(甲基)丙烯酸酯、(甲基)丙烯酸苯酯;馬來醯亞胺、N-甲基馬來醯亞胺、N-乙基馬來醯亞胺、N-丙基馬來醯亞胺、N-丁基馬來醯亞胺、N-己基馬來醯亞胺、N-辛基馬來醯亞胺、N-十二烷基馬來醯亞胺、N-十八烷基馬來醯亞胺、N-苯基馬來醯亞胺、N-環己基馬來醯亞胺、2-馬來醯亞胺乙基-碳酸乙酯、2-馬來醯亞胺乙基-碳酸丙酯、胺甲酸N-乙基-2-馬來醯亞胺乙酯、N,N-六亞甲基雙馬來醯亞胺、聚丙二醇-雙(3-馬來醯亞胺丙基)醚、碳酸雙2-馬來醯亞胺乙酯、1,4-二馬來醯亞胺環己烷等之馬來醯亞胺類等。As said active energy ray curable monomer (E), ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, for example base) acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate with a number average molecular weight in the range of 150 to 1,000 Meth)acrylate, polypropylene glycol di(meth)acrylate with number average molecular weight in the range of 150 to 1,000, neopentyl glycol di(meth)acrylate, 1,3-butanediol di(meth)acrylate Acrylates, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, hydroxytrimethylacetate, neopentyl glycol di(meth)acrylate Esters, Bisphenol A Di(meth)acrylate, Trimethylolpropane Tri(meth)acrylate, Neotaerythritol Tri(meth)acrylate, Dipivalerythritol Hex(meth)acrylate , Neopentaerythritol tetra(meth)acrylate, Trimethylolpropane di(meth)acrylate, Dinepentaerythritol penta(meth)acrylate, Dicyclopentenyl(meth)acrylate, Methyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, tertiary butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (meth)acrylate Octyl acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, lauryl (meth)acrylate, octadecyl (meth)acrylate, isooctadecyl (meth)acrylate Aliphatic (meth)acrylic acid alkyl esters such as esters, glycerol (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 3-chloro-2-hydroxypropyl (meth)acrylate, (meth)acrylate base) glycidyl acrylate, allyl (meth)acrylate, 2-butoxyethyl (meth)acrylate, 2-(diethylamino)ethyl (meth)acrylate, (meth)acrylic acid 2-(dimethylamino)ethyl ester, γ-(meth)acryloyloxypropyltrimethoxysilane, 2-methoxyethyl (meth)acrylate, methoxydiethylene glycol (methyl) ) acrylate, methoxydipropylene glycol (meth)acrylate, nonylphenoxy polyethylene glycol (meth)acrylate, nonylphenoxy polypropylene glycol (meth)acrylate, (meth)acrylate Phenoxyethyl acrylate, phenoxydipropylene glycol (meth)acrylate, phenoxypolypropylene glycol (meth)acrylate, polybutadiene (meth)acrylate, polyethylene glycol-polypropylene glycol ( Meth)acrylate, polyethylene glycol-polybutylene glycol (meth)acrylate, polystyrylethyl (meth)acrylate, benzyl (meth)acrylate, cyclohexyl (meth)acrylate , Dicyclopentyl (meth)acrylate, Dicyclopentenyl (meth)acrylate, Isobornyl (meth)acrylate, Cyclodecatriene (meth)acrylate, Benzene (meth)acrylate Esters; maleimide, N-methylmaleimide, N-ethylmaleimide, N-propylmaleimide, N-butylmaleimide, N- Hexylmaleimide, N-octylmaleimide, N-dodecyl Maleimide, N-octadecylmaleimide, N-phenylmaleimide, N-cyclohexylmaleimide, 2-maleimideethyl-ethyl carbonate Ester, 2-maleimide ethyl-propyl carbonate, N-ethyl-2-maleimide ethyl carbamate, N,N-hexamethylenebismaleimide, polypropylene glycol - Maleimides such as bis(3-maleimidepropyl) ether, bis-2-maleimide ethyl carbonate, 1,4-dimaleimide cyclohexane, etc.
此等之中又從硬化塗膜的硬度優良之點來看,特佳為三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯等之3官能以上的多官能(甲基)丙烯酸酯。此等之活性能量線硬化性單體(E)可單獨使用,亦可併用2種以上。Among these, especially preferred are trimethylolpropane tri(meth)acrylate, neopentaerythritol tri(meth)acrylate, dipeoerythritol, in view of the excellent hardness of the cured coating film. Trifunctional or higher polyfunctional (meth)acrylates such as hexa(meth)acrylate and neotaerythritol tetra(meth)acrylate. These active energy ray-curable monomers (E) may be used alone or in combination of two or more.
於本發明之活性能量線硬化性組成物中,使用本發明之含氟聚合性樹脂作為含氟界面活性劑之情形,其使用量相對於前述活性能量線硬化性樹脂(D)及活性能量線硬化性單體(E)的合計100質量份,較佳為0.01~10質量份的範圍,更佳為0.1~5質量份的範圍。若本發明之含氟聚合性樹脂的使用量為此範圍,則可使調平性、撥水撥油性、防污性成為充分者,且可使該組成物之硬化後的硬度、透明性亦成為充分者。In the active energy ray-curable composition of the present invention, when the fluorinated polymer resin of the present invention is used as a fluorine-containing surfactant, the usage amount thereof is relative to the active energy ray-curable resin (D) and the active energy ray. The total of 100 parts by mass of the curable monomer (E) is preferably in the range of 0.01 to 10 parts by mass, more preferably in the range of 0.1 to 5 parts by mass. When the amount of the fluorinated polymer resin of the present invention is within this range, leveling properties, water and oil repellency, and antifouling properties can be sufficient, and the hardness and transparency of the composition after curing can also be improved. become the full.
本發明之含氟聚合性樹脂或活性能量線硬化性組成物,可在塗布於基材後照射活性能量線以形成硬化塗膜。此活性能量線係指如紫外線、電子束、α射線、β射線、γ射線的電離輻射。照射紫外線作為活性能量線而製成硬化塗膜之情形,較佳為於該含氟聚合性樹脂或活性能量線硬化性組成物中添加光聚合起始劑(F),提升硬化性。又,若有必要,則亦可進一步添加光敏劑而提升硬化性。另一方面,於使用如電子束、α射線、β射線、γ射線的電離輻射之情形,由於即使不使用光聚合起始劑或光敏劑也會迅速地硬化,所以並無特別添加光聚合起始劑(F)或光敏劑的必要。The fluoropolymer resin or active energy ray curable composition of the present invention can be applied to a substrate and then irradiated with active energy rays to form a cured coating film. The active energy rays refer to ionizing radiation such as ultraviolet rays, electron beams, alpha rays, beta rays, and gamma rays. When irradiating ultraviolet rays as active energy rays to form a cured coating film, it is preferable to add a photopolymerization initiator (F) to the fluoropolymer resin or the active energy ray curable composition to improve curability. In addition, if necessary, a photosensitizer may be further added to improve curability. On the other hand, in the case of using ionizing radiation such as electron beam, α-ray, β-ray, γ-ray, no photopolymerization initiator is particularly added since it hardens rapidly even if no photopolymerization initiator or photosensitizer is used. necessary for starter (F) or photosensitizer.
就前述光聚合起始劑(F)而言,可舉出分子內裂解型光聚合起始劑及奪氫型光聚合起始劑。就分子內裂解型光聚合起始劑而言,可舉出例如:二乙氧基苯乙酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、苄基二甲基縮酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮、1-羥基環己基苯基酮、2-甲基-2-啉基(4-硫甲基苯基)丙烷-1-酮、2-苄基-2-二甲胺基-1-(4-啉基苯基)丁酮等之苯乙酮系化合物;安息香、安息香甲基醚、安息香異丙基醚等之安息香類;2,4,6-三甲基安息香二苯基膦氧化物、雙(2,4,6-三甲基苯甲醯基)苯基膦氧化物等之醯基膦氧化物系化合物;二苯乙二酮、乙醛酸甲基苯酯等。As said photopolymerization initiator (F), an intramolecular cleavage type photopolymerization initiator and a hydrogen abstraction type photopolymerization initiator are mentioned. Intramolecular cleavage type photopolymerization initiators include, for example, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzyldimethylene Ketal, 1-(4-Isopropylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2-propyl) ) ketone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-2- Lino (4-thiomethylphenyl) propan-1-one, 2-benzyl-2-dimethylamino-1-(4- Acetophenone compounds such as aldolyl phenyl) butanone; benzoins such as benzoin, benzoin methyl ether, benzoin isopropyl ether, etc.; 2,4,6-trimethylbenzoin diphenylphosphine oxide, bis (2,4,6-trimethylbenzyl)phenylphosphine oxide and other acylphosphine oxide-based compounds; benzophenone, methylphenyl glyoxylate, and the like.
另一方面,就奪氫型光聚合起始劑而言,可舉出例如:二苯基酮、鄰苯甲醯基安息香酸甲基-4-苯基二苯基酮、4,4’-二氯二苯基酮、羥基二苯基酮、4-苯甲醯基-4’-甲基-二苯基硫化物、丙烯酸酯化二苯基酮、3,3’,4,4’-四(三級丁基過氧羰基)二苯基酮、3,3’-二甲基-4-甲氧基二苯基酮等之二苯基酮系化合物;2-異丙基氧硫𠮿、2,4-二甲基氧硫𠮿、2,4-二乙基氧硫𠮿、2,4-二氯氧硫𠮿等之氧硫𠮿系化合物;米其勒酮、4,4’-二乙胺基二苯基酮等之胺基二苯基酮系化合物;10-丁基-2-氯吖啶酮、2-乙基蒽醌、9,10-菲醌、樟腦醌(camphor quinone)等。On the other hand, as a hydrogen abstraction type photopolymerization initiator, for example, diphenyl ketone, o-benzoylbenzoic acid methyl-4-phenyl diphenyl ketone, 4,4'- Dichlorobenzophenone, hydroxybenzophenone, 4-benzyl-4'-methyl-diphenyl sulfide, acrylated benzophenone, 3,3',4,4'- Diphenyl ketone compounds such as tetrakis(tertiary butylperoxycarbonyl) benzophenone, 3,3'-dimethyl-4-methoxy benzophenone, etc.; , 2,4-dimethyloxysulfide , 2,4-Diethyloxysulfur , 2,4-Dichloroxysulfur 𠮿 Waiting for oxygen sulfur 𠮿 Series compounds; Michler's ketone, 4,4'-diethylaminobenzophenone and other aminobenzophenone compounds; 10-butyl-2-chloroacridone, 2-ethylanthraquinone , 9,10-phenanthrenequinone, camphor quinone, etc.
上述的光聚合起始劑(F)之中,從與活性能量線硬化性組成物中之前述活性能量線硬化性樹脂(D)及活性能量線硬化性單體(E)的相溶性優良之點來看,又較佳為1-羥基環己基苯基酮、及二苯基酮,特佳為1-羥基環己基苯基酮。此等之光聚合起始劑(F)可單獨使用,亦可將2種以上併用。Among the above-mentioned photopolymerization initiators (F), those having excellent compatibility with the above-mentioned active energy ray-curable resin (D) and active energy ray-curable monomer (E) in the active energy ray-curable composition are selected from the group consisting of: From this point of view, 1-hydroxycyclohexyl phenyl ketone and diphenyl ketone are also preferred, and 1-hydroxycyclohexyl phenyl ketone is particularly preferred. These photopolymerization initiators (F) may be used alone or in combination of two or more.
又,就前述光敏劑而言,可舉出例如脂肪族胺、芳香族胺等之胺類、鄰甲苯硫脲等之脲類、二乙基二硫代磷酸鈉、s-苄基異硫脲對甲苯磺酸鹽等之硫化合物等。In addition, the aforementioned photosensitizers include, for example, amines such as aliphatic amines and aromatic amines, ureas such as o-toluenethiourea, sodium diethyldithiophosphate, and s-benzylisothiourea. Sulfur compounds such as p-toluenesulfonate, etc.
此等之光聚合起始劑及光敏劑的使用量相對於活性能量線硬化性組成物中之非揮發成分100質量份,較佳係各自為0.01~20質量份,更佳為0.1~15質量份,進一步較佳為0.3~7質量份。The usage-amount of these photopolymerization initiators and photosensitizers is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15 parts by mass, with respect to 100 parts by mass of the nonvolatile components in the active energy ray-curable composition. parts, more preferably 0.3 to 7 parts by mass.
再者,本發明之活性能量線硬化性組成物,可因應用途、特性等之目的,在無損本發明之效果的範圍,以黏度、折射率的調整、或者是塗膜之色調的調整、其他的塗料性狀、塗膜物性的調整為目的,而併用各種的摻合材料、例如:各種有機溶劑、丙烯酸系樹脂、酚樹脂、聚酯樹脂、聚苯乙烯樹脂、胺基甲酸酯樹脂、脲樹脂、蜜胺樹脂、醇酸樹脂、環氧樹脂、聚醯胺樹脂、聚碳酸酯樹脂、石油樹脂、氟樹脂等之各種樹脂、PTFE(聚四氟乙烯)、聚乙烯、聚丙烯、碳、氧化鈦、氧化鋁、銅、矽石微粒子等之各種的有機或無機粒子、聚合起始劑、聚合抑制劑、抗靜電劑、消泡劑、黏度調整劑、耐光安定劑、耐候安定劑、耐熱安定劑、抗氧化劑、防銹劑、增滑劑(slipping agent)、蠟、光澤調整劑、脫模劑、相溶劑、導電調整劑、顏料、染料、分散劑、分散安定劑、聚矽氧、烴系界面活性劑等。Furthermore, the active energy ray-curable composition of the present invention can be adapted to the purpose of use, characteristics, etc., within the range that does not impair the effects of the present invention, by adjusting the viscosity and refractive index, or adjusting the color tone of the coating film, etc. Various blending materials, such as various organic solvents, acrylic resins, phenol resins, polyester resins, polystyrene resins, urethane resins, urea Resins, melamine resins, alkyd resins, epoxy resins, polyamide resins, polycarbonate resins, petroleum resins, various resins such as fluororesins, PTFE (polytetrafluoroethylene), polyethylene, polypropylene, carbon, Various organic or inorganic particles such as titanium oxide, alumina, copper, and silica fine particles, polymerization initiators, polymerization inhibitors, antistatic agents, defoaming agents, viscosity modifiers, light-resistant stabilizers, weather-resistant stabilizers, heat-resistant Stabilizers, antioxidants, rust inhibitors, slipping agents, waxes, gloss modifiers, mold release agents, compatibilizers, conductivity modifiers, pigments, dyes, dispersants, dispersion stabilizers, polysiloxanes, Hydrocarbon-based surfactants, etc.
上述的各摻合成分中,有機溶媒係於適當調整本發明之活性能量線硬化性組成物的溶液黏度方面為有用,尤其因進行薄膜塗布,而調整膜厚係變得容易。就此處可使用的有機溶媒而言,可舉出例如:甲苯、二甲苯等之芳香族烴;甲醇、乙醇、異丙醇、三級丁醇等之醇類;醋酸乙酯、丙二醇單甲醚乙酸酯等之酯類;甲基乙基酮、甲基異丁基酮、環己酮等之酮類等。此等之溶劑可單獨使用,亦可將2種以上併用。Among the above-mentioned blending components, the organic solvent is useful in appropriately adjusting the solution viscosity of the active energy ray-curable composition of the present invention, and in particular, it is easy to adjust the film thickness by performing thin film coating. Examples of organic solvents that can be used here include aromatic hydrocarbons such as toluene and xylene; alcohols such as methanol, ethanol, isopropanol, and tertiary butanol; ethyl acetate and propylene glycol monomethyl ether. Esters such as acetate; ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc. These solvents may be used alone or in combination of two or more.
此處有機溶媒的使用量,係依其用途、目的之膜厚、黏度而異,但較佳為相對於硬化成分的全質量,而以質量基準為0.5~4倍量的範圍。The amount of the organic solvent used here varies depending on the application, the intended film thickness and viscosity, but is preferably in the range of 0.5 to 4 times the mass based on the total mass of the hardening component.
就使本發明之活性能量線硬化性組成物硬化的活性能量線而言,係如上所述,為如紫外線、電子束、α射線、β射線、γ射線的電離輻射,但就具體的能量源或硬化裝置而言,可舉出例如以殺菌燈、紫外線用螢光燈、碳弧、氙氣燈、影印用高壓水銀燈、中壓或高壓水銀燈、超高壓水銀燈、無電極燈、金屬鹵素燈、自然光等為光源的紫外線、或藉由掃描型、簾幕式電子束加速器的電子束等。The active energy rays for curing the active energy ray-curable composition of the present invention are, as described above, ionizing radiation such as ultraviolet rays, electron beams, alpha rays, beta rays, and gamma rays. Or a curing device, for example, a germicidal lamp, a fluorescent lamp for ultraviolet rays, a carbon arc, a xenon lamp, a high-pressure mercury lamp for photocopying, a medium-pressure or high-pressure mercury lamp, an ultra-high pressure mercury lamp, an electrodeless lamp, a metal halide lamp, a natural light Such as ultraviolet rays of the light source, or electron beams by scanning type, curtain type electron beam accelerators, and the like.
此等之中又特別較佳為紫外線,且為了避免因氧等所致的硬化阻礙,而較佳為在氮氣等之惰性氣體環境下照射紫外線。又,亦可因應需要而併用熱作為能量源,以紫外線來硬化之後,進行熱處理。Among these, ultraviolet rays are particularly preferred, and ultraviolet rays are preferably irradiated under an inert gas atmosphere such as nitrogen in order to avoid inhibition of hardening by oxygen or the like. Moreover, you may heat-process after hardening with an ultraviolet-ray, using heat together as an energy source as needed.
本發明之活性能量線硬化性組成物的塗覆方法,係依用途而異,但可舉出例如:使用凹版塗布機、輥塗布機、缺角輪塗布機(comma coater)、刀式塗布機、氣刀塗布機、簾幕式塗布機、吻合式塗布機(kiss coater)、淋幕塗布機、輪式塗布機(wheel coater)、旋轉塗布機、浸漬、網板印刷、噴霧、撒布機、棒塗布機等的塗布方法、或者是使用各種模具的成形方法等。The coating method of the active energy ray-curable composition of the present invention varies depending on the application, and examples thereof include the use of a gravure coater, a roll coater, a comma coater, and a knife coater. , air knife coater, curtain coater, kiss coater, curtain coater, wheel coater, spin coater, dipping, screen printing, spray, spreader, A coating method using a bar coater or the like, or a molding method using various molds, etc.
本發明之含氟聚合性樹脂的硬化塗膜由於具有優異的防污性(防印墨性、耐指紋性等)、耐擦傷性等,因此可對物品的表面進行塗布・硬化,以對物品的表面賦予防污性、耐擦傷性等。又,本發明之含氟聚合性樹脂由於亦可作為含氟界面活性劑而添加於塗覆材料中,以對該塗覆材料賦予調平性,因此本發明之活性能量線硬化性組成物具有高的調平性。Since the cured coating film of the fluoropolymer resin of the present invention has excellent antifouling properties (print resistance, fingerprint resistance, etc.), scratch resistance, etc., it can be coated and hardened on the surface of the article, so that the article can be cured. The surface imparts antifouling, scratch resistance, etc. In addition, since the fluorine-containing polymer resin of the present invention can also be added to the coating material as a fluorine-containing surfactant to impart leveling properties to the coating material, the active energy ray-curable composition of the present invention has High leveling.
就可使用本發明之含氟聚合性樹脂或活性能量線硬化性組成物來賦予防污性(防印墨性、耐指紋性等)的物品而言,可舉出:TAC膜等之液晶顯示器(LCD)的偏光片用膜;電漿顯示器(PDP)、有機EL顯示器等之各種顯示器畫面;觸控面板;行動電話等之電子終端的外殼或畫面;液晶顯示器用彩色濾光片(以下稱為「CF」)用透明保護膜;液晶TFT陣列用有機絕緣膜;電子電路形成用噴墨印墨;CD、DVD、藍光光碟等之光學記錄媒體;埋入射出(IMD、IMF)用轉印膜;複印機、印表機等之OA機器用膠輥;複印機、掃描器等之OA機器的讀取部分的玻璃面;照相機、攝影機、眼鏡等之光學鏡片;手錶等之鐘錶的風擋、玻璃面;汽車、鐵路車輛等之各種車輛的窗戶;太陽能電池用護罩玻璃或膜;裝飾板等之各種建材;住宅的窗玻璃;家具等之木工材料、人造・合成皮革、家電的外殼等之各種塑膠成形品、FRP浴槽等。可對此等之物品表面塗布本發明之活性能量線硬化性組成物,且照射紫外線等之活性能量線而形成硬化塗膜,藉此對物品表面賦予防污性。又,亦能夠藉由將本發明之含氟苯乙烯化合物添加至適合各物品的各種塗料中,且進行塗布・乾燥,而對物品表面賦予防污性。Examples of articles that can be imparted with antifouling properties (print resistance, fingerprint resistance, etc.) using the fluorinated polymer resin or active energy ray-curable composition of the present invention include liquid crystal displays such as TAC films. (LCD) polarizer films; various display screens such as plasma displays (PDP) and organic EL displays; touch panels; casings or screens of electronic terminals such as mobile phones; color filters for liquid crystal displays (hereinafter referred to as Transparent protective film for "CF"); organic insulating film for liquid crystal TFT array; inkjet printing ink for electronic circuit formation; optical recording media such as CD, DVD, Blu-ray disc, etc.; Films; rubber rollers for OA machines such as copiers and printers; glass surfaces of reading parts of OA machines such as copiers, scanners, etc.; optical lenses for cameras, video cameras, glasses, etc.; windshields and glass surfaces of clocks such as watches ; Windows of various vehicles such as automobiles and railway vehicles; protective glass or film for solar cells; various building materials such as decorative panels; window glass of houses; Plastic moldings, FRP baths, etc. The surface of these articles can be coated with the active energy ray-curable composition of the present invention and irradiated with active energy rays such as ultraviolet rays to form a cured coating film, thereby imparting antifouling properties to the article surface. In addition, it is also possible to impart antifouling properties to the surface of an article by adding the fluorine-containing styrene compound of the present invention to various paints suitable for each article, and applying and drying.
又,就添加本發明之含氟聚合性樹脂而提升調平性,且同時可對塗膜賦予防污性(防印墨性、耐指紋性等)或耐化學藥品性的塗覆材料而言,可舉出:TAC膜等之LCD之偏光片用膜的硬化塗層材料、防眩(AG:anti-glare)塗層材料或抗反射(LR)塗層材料;電漿顯示器(PDP)、有機EL顯示器等之各種顯示器畫面用硬化塗層材料;觸控面板用硬化塗層材料;用以形成使用於CF之RGB的各畫素之彩色光阻、印刷印墨、噴墨印墨或塗料;CF之黑色矩陣用的黑色光阻、印刷印墨、噴墨印墨或塗料;電漿顯示器(PDP)、有機EL顯示器等之畫素阻隔壁(barrier rib)用樹脂組成物;行動電話等之電子終端外殼用塗料或硬化塗層材料;行動電話的畫面用硬化塗層材料;保護CF表面的透明保護膜用塗料;液晶TFT陣列的有機絕緣膜用塗料;電子電路形成用噴墨印墨;CD、DVD、藍光光碟等之光學記錄媒體用硬化塗層材料;埋入射出(IMD、IMF)用轉印膜用硬化塗層材料;複印機、印表機等之OA機器用膠輥用塗層材料;複印機、掃描器等之OA機器的讀取部分的玻璃用塗層材料;照相機、攝影機、眼鏡等之光學鏡片用塗層材料;手錶等之鐘錶的風擋、玻璃用塗層材料;汽車、鐵路車輛等之各種車輛的窗戶用塗層材料;太陽能電池用護罩玻璃或膜的抗反射膜用塗料;裝飾板等之各種建材用印刷印墨或塗料;住宅的窗玻璃用塗層材料;家具等之木工用塗料;人造・合成皮革用塗層材料;家電的外殼等之各種塑膠成形品用塗料或塗層材料;FRP浴槽用塗料或塗層材料等。In addition, in the case of a coating material that can improve leveling properties by adding the fluoropolymer resin of the present invention, and at the same time impart antifouling properties (anti-printing ink properties, fingerprint resistance, etc.) or chemical resistance to the coating film , can be cited: TAC film and other LCD polarizer film hardening coating material, anti-glare (AG: anti-glare) coating material or anti-reflection (LR) coating material; plasma display (PDP), Hard coating materials for various display screens such as organic EL displays; hard coating materials for touch panels; color photoresist, printing ink, inkjet printing ink or paint used to form each pixel of RGB used in CF ; Black photoresist, printing ink, ink jet printing ink or paint for black matrix of CF; resin composition for pixel barrier rib of plasma display (PDP), organic EL display, etc.; mobile phone, etc. Coatings or hard coating materials for electronic terminal casings; hard coating materials for mobile phone screens; coatings for transparent protective films to protect CF surfaces; coatings for organic insulating films of liquid crystal TFT arrays; inkjet printing inks for electronic circuit formation ; Hard coating materials for optical recording media such as CD, DVD, Blu-ray discs, etc.; Hard coating materials for transfer films for buried injection (IMD, IMF); Coating for OA machines for copiers, printers, etc. Layer materials; coating materials for glass of reading parts of OA machines such as copiers, scanners, etc.; coating materials for optical lenses of cameras, video cameras, glasses, etc.; coating materials for windshields and glass of watches, etc.; automobiles Window coating materials for various vehicles such as railway vehicles; coatings for anti-reflection films of protective glass or films for solar cells; printing inks or coatings for various building materials such as decorative panels; coating materials for residential window glass ; Woodworking coatings for furniture, etc.; Coating materials for artificial and synthetic leather; Coatings or coating materials for various plastic moldings such as housings of home appliances; Coatings or coating materials for FRP bath tubs, etc.
再者,就可使用本發明之含氟聚合性樹脂或活性能量線硬化性組成物而賦予耐擦傷性(抗刮性)及防污性的物品而言,可舉出為LCD之背光構件的稜鏡片或擴散板等。又,可藉由對稜鏡片或擴散板用塗層材料添加本發明之含氟聚合性樹脂,而提升該塗層材料的調平性,且同時對塗層材料的塗膜賦予耐擦傷性(抗刮性)及防污性。Furthermore, as an article that can be imparted with scratch resistance (scratch resistance) and antifouling properties using the fluoropolymeric resin or active energy ray-curable composition of the present invention, there is a backlight member for LCD. Diffusion plate or diffuser plate, etc. In addition, by adding the fluoropolymer resin of the present invention to the coating material for a fluoride sheet or a diffusion plate, the leveling property of the coating material can be improved, and at the same time, scratch resistance can be imparted to the coating film of the coating material ( scratch resistance) and stain resistance.
又,本發明之含氟聚合性樹脂的硬化塗膜由於為低折射率,因此亦可作為防止螢光燈等對LCD等之各種顯示器表面的眩光之抗反射層中之低折射率層用塗覆材料來使用。又,亦可藉由對抗反射層用的塗覆材料、特別是抗反射層中之低折射率層用塗覆材料添加本發明之含氟聚合性樹脂,而維持塗膜的低折射率,同時對塗膜表面賦予防污性。In addition, since the hardened coating film of the fluoropolymer resin of the present invention has a low refractive index, it can also be used as a coating for a low refractive index layer in an antireflection layer for preventing glare on the surface of various displays such as LCD by fluorescent lamps. cover material to use. In addition, the fluoropolymer resin of the present invention can also be added to the coating material for the antireflection layer, especially the coating material for the low refractive index layer in the antireflection layer, so as to maintain the low refractive index of the coating film and at the same time Provides antifouling properties to the surface of the coating film.
再者,作為可使用本發明之含氟聚合性樹脂或活性能量線硬化性組成物的其他的用途,可舉出光纖護套材料、導波管、液晶面板的封裝材料、各種光學用密封材料、光學用接著劑等。In addition, other applications in which the fluoropolymer resin or active energy ray curable composition of the present invention can be used include optical fiber sheath materials, waveguides, sealing materials for liquid crystal panels, and various optical sealing materials. , Optical adhesive, etc.
尤其,LCD用偏光片的保護膜用塗層材料用途之中,在使用本發明之活性能量線硬化性組成物作為防眩塗層材料之情形,由於上述之各組成之中,將矽石微粒子、丙烯酸樹脂微粒子、聚苯乙烯樹脂微粒子等之無機或有機微粒子,以成為本發明之活性能量線硬化性組成物中之硬化成分的全質量的0.1~0.5倍量的比例來摻合而會成為防眩性優異者,因此為較佳。In particular, when the active energy ray-curable composition of the present invention is used as an anti-glare coating material in the application of a coating material for a protective film of an LCD polarizer, in each of the above-mentioned compositions, silica fine particles are , Inorganic or organic fine particles such as acrylic resin fine particles and polystyrene resin fine particles are blended in a ratio of 0.1 to 0.5 times the total mass of the hardening component in the active energy ray curable composition of the present invention to become Since it is excellent in anti-glare property, it is preferable.
又,在將本發明之含氟聚合性樹脂或活性能量線硬化性組成物用於LCD用偏光片的保護膜用防眩塗層材料之情形,亦可適用轉印法,其係於使塗層材料硬化之前,使其與凹凸之表面形狀的模具接觸之後,從與模具相反側照射活性能量線而進行硬化,且將塗層的表面予以壓紋加工,而賦予防眩性。 [實施例]In addition, when the fluorine-containing polymer resin or active energy ray-curable composition of the present invention is used as an anti-glare coating material for a protective film of a polarizer for LCD, a transfer method can also be applied, which is used to apply a coating method. Before the layer material is cured, it is brought into contact with a mold having an uneven surface shape, and then cured by irradiating active energy rays from the side opposite to the mold, and the surface of the coating layer is embossed to impart anti-glare properties. [Example]
以下,藉由實施例與比較例,而具體地說明本發明。此外,本發明並不被下述實施例所限定。Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. In addition, this invention is not limited by the following Example.
下述實施例與比較例中得到的含氟樹脂之IR光譜、13 C-NMR光譜及GPC的測定條件,係如下所述。 [IR光譜測定條件] 使用下述裝置而以KBr法測定實施例中得到的樹脂溶液。 裝置:JASCO Corporation製「FT/IR-6100」The measurement conditions of the IR spectrum, 13 C-NMR spectrum, and GPC of the fluorine-containing resins obtained in the following Examples and Comparative Examples are as follows. [IR Spectrum Measurement Conditions] The resin solutions obtained in Examples were measured by the KBr method using the following apparatus. Device: "FT/IR-6100" manufactured by JASCO Corporation
[13 C-NMR光譜測定條件] 裝置:JEOL Ltd.製「JNM-ECA500」 溶媒:丙酮-d6 [ 13C -NMR spectrum measurement conditions] Apparatus: "JNM-ECA500" manufactured by JEOL Ltd. Solvent: Acetone-d 6
[GPC測定條件] 測定裝置:Tosoh Corporation製「HLC-8220 GPC」 管柱:Tosoh Corporation製保護管柱「HHR-H」(6.0mmI.D.×4cm) + Tosoh Corporation製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) + Tosoh Corporation製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) + Tosoh Corporation製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) + Tosoh Corporation製「TSK-GEL GMHHR-N」(7.8mmI.D.×30cm) 檢測器:蒸發型光散射檢測器(Alltech Japan股份有限公司製「ELSD2000」) 數據處理:Tosoh Corporation製「GPC-8020模型II數據解析版本4.30」 測定條件:管柱溫度 40℃ 展開溶媒 四氫呋喃(THF) 流速 1.0ml/分鐘 試樣:將以固體成分換算1.0質量%的四氫呋喃溶液以微濾器進行過濾者(5μl)。 標準試樣:依據前述「GPC-8020模型II數據解析版本4.30」的測定手冊,使用已知分子量之下述的單分散聚苯乙烯。[GPC measurement conditions] Measuring device: "HLC-8220 GPC" manufactured by Tosoh Corporation Column: Tosoh Corporation guard column "HHR-H" (6.0mmI.D.×4cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) Detector: Evaporative light scattering detector ("ELSD2000" manufactured by Alltech Japan Co., Ltd.) Data processing: "GPC-8020 Model II Data Analysis Version 4.30" manufactured by Tosoh Corporation Measurement conditions: column temperature 40°C Developing solvent: Tetrahydrofuran (THF) Flow rate 1.0ml/min Sample: A 1.0 mass % tetrahydrofuran solution in terms of solid content was filtered with a microfilter (5 μl). Standard sample: The following monodisperse polystyrene with known molecular weight was used according to the measurement manual of the aforementioned "GPC-8020 Model II Data Analysis Version 4.30".
(單分散聚苯乙烯) Tosoh Corporation製「A-500」 Tosoh Corporation製「A-1000」 Tosoh Corporation製「A-2500」 Tosoh Corporation製「A-5000」 Tosoh Corporation製「F-1」 Tosoh Corporation製「F-2」 Tosoh Corporation製「F-4」 Tosoh Corporation製「F-10」 Tosoh Corporation製「F-20」 Tosoh Corporation製「F-40」 Tosoh Corporation製「F-80」 Tosoh Corporation製「F-128」 Tosoh Corporation製「F-288」 Tosoh Corporation製「F-550」(monodisperse polystyrene) "A-500" manufactured by Tosoh Corporation "A-1000" manufactured by Tosoh Corporation "A-2500" manufactured by Tosoh Corporation "A-5000" manufactured by Tosoh Corporation "F-1" manufactured by Tosoh Corporation "F-2" manufactured by Tosoh Corporation "F-4" manufactured by Tosoh Corporation "F-10" manufactured by Tosoh Corporation "F-20" manufactured by Tosoh Corporation "F-40" manufactured by Tosoh Corporation "F-80" manufactured by Tosoh Corporation "F-128" manufactured by Tosoh Corporation "F-288" manufactured by Tosoh Corporation "F-550" manufactured by Tosoh Corporation
[含有聚(全氟伸烷基醚)鏈之化合物的合成] (合成例1) 於具備攪拌裝置、溫度計、冷卻管、滴入裝置的玻璃燒瓶中,進料下述式(a-1)所表示之於兩末端具有羥基的全氟聚醚化合物150質量份、對氯甲基苯乙烯68質量份、作為聚合抑制劑之對甲氧苯酚0.05質量份、作為相轉移觸媒之苄基三乙基氯化銨的50質量%水溶液44質量份及碘化鉀0.12質量份。接著,於空氣氣流下開始攪拌,使燒瓶內溫度升溫至45℃,且費時2小時滴入氫氧化鈉的49質量%水溶液1.3質量份。滴入結束後,升溫至60℃為止,且攪拌1小時。此後,費時4小時滴入氫氧化鈉的49質量%水溶液11.5質量份之後,進一步進行反應15小時。[Synthesis of compounds containing poly(perfluoroalkylene ether) chains] (Synthesis Example 1) Into a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dripping device, 150 parts by mass of a perfluoropolyether compound having hydroxyl groups at both ends represented by the following formula (a-1), p-chloromethyl group was charged. 68 parts by mass of styrene, 0.05 part by mass of p-methoxyphenol as a polymerization inhibitor, 44 parts by mass of a 50 mass part aqueous solution of benzyltriethylammonium chloride as a phase transfer catalyst, and 0.12 part by mass of potassium iodide. Next, stirring was started under air flow, the temperature in the flask was raised to 45° C., and 1.3 parts by mass of a 49 mass % aqueous solution of sodium hydroxide was added dropwise over 2 hours. After completion of the dropping, the temperature was raised to 60° C. and stirred for 1 hour. After that, 11.5 parts by mass of a 49 mass % aqueous solution of sodium hydroxide was added dropwise over 4 hours, and then the reaction was further performed for 15 hours.
(前述式(a-1)中, 複數個X1 各自獨立地為全氟亞甲基或全氟伸乙基,每1分子中有全氟亞甲基平均19個、全氟伸乙基平均19個存在,氟原子之數量係平均為114。 根據GPC的重量平均分子量為4,000。) (In the aforementioned formula (a-1), a plurality of X 1 are each independently a perfluoromethylene group or a perfluoroethylene group, and there are an average of 19 perfluoromethylene groups and an average perfluoroethylene group per molecule. 19 exist, and the number of fluorine atoms is 114 on average. The weight-average molecular weight according to GPC is 4,000.)
反應結束後,將所生成之鹽濾出,靜置濾液,去除上清液。進一步加入500mL的水,進行3次水洗。水洗後,進一步使用甲醇500mL清洗3次。然後,於該液中加入作為聚合抑制劑之對甲氧苯酚0.06質量份及3,5-二-三級丁基-4-羥基甲苯0.2質量份之後,使用已設定為45℃的水浴與旋轉蒸發器一面濃縮一面餾出甲醇,藉此而得到下述式(A-1)所表示的具有聚(全氟伸烷基醚)鏈與於其兩末端之苯乙烯基的化合物(以下簡寫為「化合物(A-1)」)。After completion of the reaction, the generated salt was filtered off, the filtrate was allowed to stand, and the supernatant was removed. Further, 500 mL of water was added, and washing with water was performed three times. After washing with water, it was further washed three times with 500 mL of methanol. Then, 0.06 parts by mass of p-methoxyphenol and 0.2 parts by mass of 3,5-di-tert-butyl-4-hydroxytoluene were added to the solution as polymerization inhibitors, and then a water bath set at 45° C. was used and a rotary Methanol was distilled off while concentrating in an evaporator to obtain a compound represented by the following formula (A-1) having a poly(perfluoroalkylene ether) chain and styryl groups at both ends thereof (hereinafter abbreviated as "Compound (A-1)").
(前述式(A-1)中, 複數個X1 各自獨立地為全氟亞甲基或全氟伸乙基,每1分子中有全氟亞甲基平均19個、全氟伸乙基平均19個存在,氟原子之數量係平均為114。) (In the aforementioned formula (A-1), a plurality of X 1 are each independently a perfluoromethylene group or a perfluoroethylidene group, and there are an average of 19 perfluoromethylene groups and an average perfluoroethylidene group per molecule. 19 exist, and the number of fluorine atoms is 114 on average.)
(合成例2) 於具備攪拌裝置、溫度計、冷卻管、滴入裝置的玻璃燒瓶中,進料下述式(a-2)所表示之於兩末端具有羥基的全氟聚醚化合物200質量份、對氯甲基苯乙烯70.7質量份、作為聚合抑制劑之對甲氧苯酚0.04質量份、作為中和劑之苄基三乙基氯化銨的50質量%水溶液2.7質量份及碘化鉀0.22質量份。接著,於空氣氣流下開始攪拌,使燒瓶內溫度升溫至45℃,且費時2小時滴入氫氧化鈉的49質量%水溶液3.3質量份。滴入結束後,升溫至60℃為止,且攪拌1小時。此後,費時1小時滴入氫氧化鈉的49質量%水溶液9.3質量份之後,進一步進行反應10小時。(Synthesis example 2) Into a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, 200 parts by mass of a perfluoropolyether compound having hydroxyl groups at both ends represented by the following formula (a-2), p-chloromethyl group was charged. 70.7 parts by mass of styrene, 0.04 parts by mass of p-methoxyphenol as a polymerization inhibitor, 2.7 parts by mass of a 50 mass part aqueous solution of benzyltriethylammonium chloride as a neutralizing agent, and 0.22 parts by mass of potassium iodide. Next, stirring was started under an air flow, the temperature in the flask was raised to 45° C., and 3.3 parts by mass of a 49 mass % aqueous solution of sodium hydroxide was added dropwise over 2 hours. After completion of the dropping, the temperature was raised to 60° C. and stirred for 1 hour. After that, 9.3 parts by mass of a 49 mass % aqueous solution of sodium hydroxide was added dropwise for 1 hour, and then the reaction was further performed for 10 hours.
(前述式(a-2)中, 複數個X2 各自獨立地為全氟亞甲基或全氟伸乙基,每1分子中有全氟亞甲基平均35個、全氟伸乙基平均35個存在,氟原子之數量係平均為210。 根據GPC的重量平均分子量為6,000。) (In the aforementioned formula (a-2), a plurality of X 2 are each independently a perfluoromethylene group or a perfluoroethylene group, and there are an average of 35 perfluoromethylene groups and an average perfluoroethylene group per molecule. 35 exist, the number of fluorine atoms is 210 on average. The weight average molecular weight according to GPC is 6,000.)
反應結束後,將所生成之鹽濾出,靜置濾液,去除上清液。加入1,3-雙(三氟甲基)苯250質量份、甲醇250質量份,且進行清洗。使用甲醇150質量份與水50質量份的混合液清洗3次之後,進一步以甲醇200質量份清洗2次。然後,於該液中加入作為聚合抑制劑之對甲氧苯酚0.04質量份及3,5-二-三級丁基-4-羥基甲苯0.4質量份之後,使用已設定為45℃的水浴與旋轉蒸發器以1,3-雙(三氟甲基)苯進行共沸,一面濃縮一面餾出甲醇,藉此而得到下述式(A-2)所表示之具有聚(全氟伸烷基醚)鏈與於其兩末端之苯乙烯基的化合物(以下簡寫為「化合物(A-2)」)。After completion of the reaction, the generated salt was filtered off, the filtrate was allowed to stand, and the supernatant was removed. 250 parts by mass of 1,3-bis(trifluoromethyl)benzene and 250 parts by mass of methanol were added and washed. After washing three times with a mixed solution of 150 parts by mass of methanol and 50 parts by mass of water, washing was further conducted two times with 200 parts by mass of methanol. Then, 0.04 parts by mass of p-methoxyphenol and 0.4 parts by mass of 3,5-di-tert-butyl-4-hydroxytoluene were added to the solution as polymerization inhibitors, and then a water bath set at 45° C. was used and a rotary The evaporator was azeotroped with 1,3-bis(trifluoromethyl)benzene, and methanol was distilled off while concentrating to obtain poly(perfluoroalkylene ether) represented by the following formula (A-2). ) chain and a compound of styryl groups at both ends thereof (hereinafter abbreviated as "compound (A-2)").
(前述式(A-2)中, 複數個X2 各自獨立地為全氟亞甲基或全氟伸乙基,每1分子中有全氟亞甲基平均35個、全氟伸乙基平均35個存在,氟原子之數量係平均為210。) (In the aforementioned formula (A-2), a plurality of X 2 are each independently a perfluoromethylene group or a perfluoroethylene group, and there are an average of 35 perfluoromethylene groups and an average perfluoroethylene group per molecule. 35 exist, and the number of fluorine atoms is 210 on average.)
[含氟樹脂的合成] (比較例1) 於具備攪拌裝置、溫度計、冷卻管、滴入裝置的玻璃燒瓶中,進料1,3-雙(三氟甲基)苯73.1質量份作為溶媒,且於氮氣流下一面攪拌一面升溫至105℃。接著,將合成例1中得到的化合物(A-1)41.8質量份、甲基丙烯酸2-羥乙酯80質量份、以及於1,3-雙(三氟甲基)苯153.1質量份中溶解了作為自由基聚合起始劑之己酸三級丁基過氧-2-乙酯18.3質量份而成的聚合起始劑溶液之3種類的滴入液各自裝設於分别的滴入裝置,一面將燒瓶內保持在105℃,且一面於同時費時2小時滴入。滴入結束後,在105℃攪拌10小時,藉此而得到聚合物(P-1)之溶液。[Synthesis of Fluorine Resin] (Comparative Example 1) Into a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, 73.1 parts by mass of 1,3-bis(trifluoromethyl)benzene was charged as a solvent, and the temperature was raised to 105°C while stirring under a nitrogen stream. Next, 41.8 parts by mass of compound (A-1) obtained in Synthesis Example 1, 80 parts by mass of 2-hydroxyethyl methacrylate, and 153.1 parts by mass of 1,3-bis(trifluoromethyl)benzene were dissolved Three kinds of droplets of the polymerization initiator solution prepared from 18.3 parts by mass of tertiary butylperoxy-2-ethyl hexanoate as a radical polymerization initiator were installed in separate dropping devices, respectively. While keeping the inside of the flask at 105°C, it was dripped over 2 hours at the same time. After completion of the dropping, the solution of the polymer (P-1) was obtained by stirring at 105°C for 10 hours.
於上述所得到的聚合物(P-1)之溶液中,進料作為聚合抑制劑之對甲氧苯酚0.08質量份及作為胺基甲酸酯化觸媒之辛酸錫0.06質量份,且在空氣氣流下開始攪拌而一面保持在60℃,且一面以1小時滴入異氰酸2-(甲基)丙烯醯氧基乙酯85質量份。滴入結束後,在60℃攪拌1小時之後,升溫至80℃,攪拌5小時而進行反應。反應結束後,藉由IR光譜測定而確認到異氰酸酯基之吸收波峰的消失。 接著,以過濾去除反應溶液中所生成的固形物之後,減壓餾出溶媒的一部分,得到聚合性含氟樹脂(1)。In the solution of the above-obtained polymer (P-1), 0.08 parts by mass of p-methoxyphenol as a polymerization inhibitor and 0.06 parts by mass of tin octoate as a urethane catalyst were charged, and the mixture was heated in air. While stirring was started under air flow, 85 parts by mass of 2-(meth)acryloyloxyethyl isocyanate was added dropwise over 1 hour while maintaining the temperature at 60°C. After completion of the dropwise addition, the mixture was stirred at 60° C. for 1 hour, and then the temperature was raised to 80° C., and the mixture was stirred for 5 hours and reacted. After the completion of the reaction, the disappearance of the absorption peak of the isocyanate group was confirmed by IR spectrum measurement. Next, after removing the solid matter generated in the reaction solution by filtration, a part of the solvent was distilled off under reduced pressure to obtain a polymerizable fluororesin (1).
(實施例1) 於具備攪拌裝置、溫度計、冷卻管、滴入裝置的玻璃燒瓶中,進料1,3-雙(三氟甲基)苯35.3質量份作為溶媒,且於氮氣流下一面攪拌一面升溫至105℃。接著,將合成例2中得到的化合物(A-2)20.0質量份與1,3-雙(三氟甲基)苯20.0質量份的混合液、甲基丙烯酸2-羥乙酯38.8質量份與1,3-雙(三氟甲基)苯44.4質量份的混合液、以及於1,3-雙(三氟甲基)苯9.6質量份中溶解了作為自由基聚合起始劑之己酸三級丁基過氧-2-乙酯8.9質量份而成的聚合起始劑溶液之3種類的滴入液各自裝設於分别的滴入裝置,一面將燒瓶內保持在105℃,且一面於同時費時2小時滴入。滴入結束後,在105℃攪拌5小時,藉此而得到聚合物(P-2)之溶液。(Example 1) Into a glass flask equipped with a stirring device, a thermometer, a cooling tube, and a dropping device, 35.3 parts by mass of 1,3-bis(trifluoromethyl)benzene was charged as a solvent, and the temperature was raised to 105° C. while stirring under a nitrogen stream. Next, a mixed solution of 20.0 parts by mass of compound (A-2) obtained in Synthesis Example 2 and 20.0 parts by mass of 1,3-bis(trifluoromethyl)benzene, 38.8 parts by mass of 2-hydroxyethyl methacrylate and A mixed solution of 44.4 parts by mass of 1,3-bis(trifluoromethyl)benzene and 9.6 parts by mass of 1,3-bis(trifluoromethyl)benzene dissolved trihexanoic acid as a radical polymerization initiator The three types of dripping solutions of the polymerization initiator solutions prepared from 8.9 parts by mass of tertiary butyl peroxy-2-ethyl ester were installed in separate dripping devices, and the inside of the flask was kept at 105° C. It takes 2 hours to instill at the same time. After completion of the dropping, the solution of the polymer (P-2) was obtained by stirring at 105°C for 5 hours.
接著,於上述所得到的聚合物(P-2)之溶液中,進料作為聚合抑制劑之對甲氧苯酚0.04質量份及作為胺基甲酸酯化觸媒之辛酸錫0.03質量份,且在空氣氣流下開始攪拌而一面保持在60℃,且一面以1小時滴入異氰酸2-(甲基)丙烯醯氧基乙酯41.2質量份。滴入結束後,在60℃攪拌1小時之後,升溫至80℃,攪拌5小時而進行反應。反應結束後,藉由IR光譜測定而確認到異氰酸酯基之吸收波峰的消失。 接著,以過濾去除反應溶液中所生成的固形物之後,減壓餾出溶媒的一部分,得到聚合性含氟樹脂(2)。Next, in the solution of the polymer (P-2) obtained above, 0.04 parts by mass of p-methoxyphenol as a polymerization inhibitor and 0.03 parts by mass of tin octoate as a urethane catalyst were charged, and 41.2 parts by mass of 2-(meth)acryloyloxyethyl isocyanate was dropwise added over 1 hour while starting stirring under an air stream while maintaining the temperature at 60°C. After completion of the dropwise addition, the mixture was stirred at 60° C. for 1 hour, and then the temperature was raised to 80° C., and the mixture was stirred for 5 hours and reacted. After the completion of the reaction, the disappearance of the absorption peak of the isocyanate group was confirmed by IR spectrum measurement. Next, after removing the solid matter generated in the reaction solution by filtration, a part of the solvent was distilled off under reduced pressure to obtain a polymerizable fluororesin (2).
[含氟樹脂之評價] 針對實施例1及比較例1中所各自製造的含氟樹脂,利用以下的方法製造抗反射膜,且評價其物性。[Evaluation of Fluorine Resin] With respect to the fluorine-containing resins produced in each of Example 1 and Comparative Example 1, antireflection films were produced by the following methods, and their physical properties were evaluated.
<抗反射層用組成物的調製> 混合含有20質量%中空矽石微粒子(平均粒徑60nm)的甲基異丁基酮分散液1.265質量份、新戊四醇三丙烯酸酯(PETA)0.207質量份、作為光聚合起始劑之2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苄基]-苯基}-2-甲基-丙烷-1-酮(Ciba Japan K.K.製「Irgacure127」)0.01質量份、實施例1或比較例1中所製造的含氟樹脂0.20質量份,且進一步加入甲基異丁基酮作為溶劑,得到經調製為非揮發分5%的抗反射層用組成物。<Preparation of composition for antireflection layer> 1.265 parts by mass of methyl isobutyl ketone dispersion liquid containing 20 mass % of hollow silica fine particles (average particle diameter: 60 nm), 0.207 parts by mass of neopentaerythritol triacrylate (PETA), and 2 of photopolymerization initiators were mixed -Hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]-phenyl}-2-methyl-propan-1-one (manufactured by Ciba Japan K.K. " Irgacure 127") 0.01 mass part, 0.20 mass part of the fluorine-containing resin produced in Example 1 or Comparative Example 1, and methyl isobutyl ketone was further added as a solvent to obtain an antireflection layer adjusted to a nonvolatile content of 5% with composition.
<硬化塗層用組成物的調製> 混合胺基甲酸酯丙烯酸酯(The Nippon Synthetic Chemical Industry Co.,Ltd.的「UV1700B」)30質量份、醋酸丁酯25質量份、作為光聚合起始劑之1-羥基環己基苯基酮(Ciba Specialty Chemicals公司製「Irgacure184」)1.2質量份、作為溶劑之甲苯11.78質量份、2-丙醇5.892質量份、醋酸乙酯5.892質量份及丙二醇單甲基醚5.892質量份且使其溶解,而得到硬化塗層用塗料組成物。<Preparation of composition for hard coating> Mixed urethane acrylate ("UV1700B" of The Nippon Synthetic Chemical Industry Co., Ltd.) 30 parts by mass, 25 parts by mass of butyl acetate, 1-hydroxycyclohexyl phenyl ketone as a photopolymerization initiator (“Irgacure 184” manufactured by Ciba Specialty Chemicals) 1.2 parts by mass, 11.78 parts by mass of toluene as a solvent, 5.892 parts by mass of 2-propanol, 5.892 parts by mass of ethyl acetate, and 5.892 parts by mass of propylene glycol monomethyl ether were dissolved, Thus, a coating composition for a hard coat was obtained.
<抗反射膜的製造> 將所得之硬化塗層用塗料組成物使用棒塗布機No.13而塗布於厚度188μm的PET膜之後,放入70℃的乾燥機1分鐘而使溶劑揮發,且以紫外線硬化裝置(氮氣環境下、使用高壓水銀燈、紫外線照射量0.5kJ/m2 )使其硬化,製作於單面具有膜厚8μm之硬化塗層的硬化塗層膜。<Manufacture of antireflection film> The obtained coating composition for hard coating was applied to a PET film with a thickness of 188 μm using a bar coater No. 13, and then put in a dryer at 70° C. for 1 minute to volatilize the solvent, and then used It was cured by an ultraviolet curing device (in a nitrogen atmosphere, using a high-pressure mercury lamp, and an ultraviolet irradiation dose of 0.5 kJ/m 2 ), and a cured coating film having a cured coating with a film thickness of 8 μm on one side was produced.
將抗反射塗料組成物以棒塗布機No.2塗布於上述所得到的硬化塗層膜之硬化塗層上之後,放入50℃的乾燥機1分30秒鐘而使溶劑揮發,且以紫外線硬化裝置(氮氣環境下、使用高壓水銀燈、紫外線照射量2kJ/m2 )使其硬化,製作於膜厚10μm的硬化塗層上具有膜厚0.1μm之抗反射層與硬化塗層的抗反射膜。針對所得之膜的抗反射層,利用以下的方法評價動摩擦係數與耐擦傷性。將結果呈示於表1。The anti-reflection coating composition was applied on the hard coat layer of the hard coat film obtained above by using a bar coater No. 2, and then put in a dryer at 50° C. for 1 minute and 30 seconds to volatilize the solvent, and UV light was applied. The hardening device (under nitrogen atmosphere, using a high pressure mercury lamp, ultraviolet irradiation dose of 2kJ/m 2 ) was used to harden it, and an anti-reflection film with a film thickness of 0.1 μm and a hardened coating was produced on a hardened coating with a film thickness of 10 μm. . With respect to the antireflection layer of the obtained film, the coefficient of kinetic friction and scratch resistance were evaluated by the following methods. The results are shown in Table 1.
<滑動性評價> 使用動摩擦係數測定裝置(Shinto Scientific Co., Ltd.製「TriboGear TYPE:38」),以φ10mmSUS球壓頭(ball indenter)、荷重100g、掃描速度300mm/分鐘,測定硬化塗層表面的動摩擦係數。測定係進行3次,以3次的平均值作為硬化塗層表面的動摩擦係數。<Slidability evaluation> Using a kinetic friction coefficient measuring device (“TriboGear TYPE: 38” manufactured by Shinto Scientific Co., Ltd.), the kinetic friction coefficient of the hardened coating surface was measured with a φ10 mmSUS ball indenter, a load of 100 g, and a scanning speed of 300 mm/min. The measurement system was carried out three times, and the average value of the three times was taken as the dynamic friction coefficient of the surface of the hardened coating.
<耐擦傷性評價> 使用Shinto Scientific製TriboGear表面性能試驗機TYPE:38,於1cm×1cm的壓頭裝上鋼棉#0000,各自加上100g、300g及500g的荷重,使其來回10次。計算試驗後的附著在硬化膜表面之傷痕的條數,將傷痕的條數低於3條之情形評價為「○」,將傷痕的條數為4條以上且低於10條之情形評價為「△」,將傷痕的條數為10條以上之情形評價為「×」。<Scratch resistance evaluation> Using a TriboGear surface performance tester TYPE: 38 manufactured by Shinto Scientific, a steel wool #0000 was placed on a 1 cm×1 cm indenter, and loads of 100 g, 300 g, and 500 g were applied to each, and it was made to go back and forth 10 times. The number of scratches adhering to the surface of the cured film after the test was calculated, and the case where the number of scratches was less than 3 was evaluated as "○", and the case where the number of scratches was 4 or more and less than 10 was evaluated as "△", and the case where the number of scratches was 10 or more was evaluated as "X".
[表1]
由表1之結果可知:相較於包含重量平均分子量5,000以下之聚(全氟伸烷基醚)鏈的含氟樹脂(比較例1),包含重量平均分子量5,000以上之聚(全氟伸烷基醚)鏈的含氟樹脂(實施例1)能夠形成滑動性及耐擦傷性優良之低折射率層。From the results in Table 1, it can be seen that compared with the fluororesin (Comparative Example 1) containing a poly(perfluoroalkylene ether) chain with a weight average molecular weight of 5,000 or less, a poly(perfluoroalkylene ether) chain with a weight average molecular weight of 5,000 or more is contained. The fluorine-containing resin (Example 1) having a base ether chain can form a low-refractive index layer excellent in sliding property and scratch resistance.
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