TW202132373A - Method for forming a resist pattern and radiation-sensitive resin composition - Google Patents
Method for forming a resist pattern and radiation-sensitive resin composition Download PDFInfo
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- TW202132373A TW202132373A TW110104591A TW110104591A TW202132373A TW 202132373 A TW202132373 A TW 202132373A TW 110104591 A TW110104591 A TW 110104591A TW 110104591 A TW110104591 A TW 110104591A TW 202132373 A TW202132373 A TW 202132373A
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- radiation
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- structural unit
- resin composition
- sensitive
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- 230000005855 radiation Effects 0.000 title claims abstract description 168
- 239000011342 resin composition Substances 0.000 title claims abstract description 102
- 238000000034 method Methods 0.000 title claims abstract description 59
- 238000010894 electron beam technology Methods 0.000 claims abstract description 47
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 21
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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Abstract
Description
本發明是有關於一種抗蝕劑圖案的形成方法及可用於該抗蝕劑圖案的形成方法中的感放射線性樹脂組成物。The present invention relates to a method for forming a resist pattern and a radiation-sensitive resin composition that can be used in the method for forming the resist pattern.
於半導體元件的微細的電路形成中利用使用抗蝕劑組成物的光微影技術。作為代表性的程序,例如藉由介隔遮罩圖案並利用放射線照射對抗蝕劑組成物的被膜進行曝光來產生酸,並藉由將所述酸作為觸媒的反應而在曝光部與未曝光部中產生樹脂相對於鹼系或有機系的顯影液的溶解度之差,藉此於基板上形成抗蝕劑圖案。The photolithography technology using a resist composition is used in the formation of a fine circuit of a semiconductor element. As a representative procedure, for example, an acid is generated by exposing the film of the resist composition by interposing a mask pattern and irradiating with radiation, and reacting the acid as a catalyst between the exposed part and the unexposed part. There is a difference in the solubility of the resin with respect to the alkali-based or organic-based developer, thereby forming a resist pattern on the substrate.
所述光微影技術中,使用ArF準分子雷射等短波長的放射線,或組合所述放射線與液浸曝光法(液體浸沒式微影(liquid immersion lithography))來推進圖案微細化。作為下一代技術,可實現利用電子束、X射線及極紫外線(Extreme Ultraviolet,EUV)等更短波長的放射線,亦正在研究包含提高了此種放射線的吸收效率的苯乙烯系的樹脂的抗蝕劑材料(例如,專利文獻1)。 [現有技術文獻] [專利文獻]In the photolithography technology, short-wavelength radiation such as ArF excimer lasers is used, or the radiation is combined with a liquid immersion exposure method (liquid immersion lithography) to advance pattern refinement. As the next generation technology, it is possible to realize the use of shorter wavelength radiation such as electron beam, X-ray and extreme ultraviolet (Extreme Ultraviolet, EUV). Research is also being carried out on resists containing styrene resins that improve the absorption efficiency of such radiation. Agent material (for example, Patent Document 1). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2019-52294號公報[Patent Document 1] Japanese Patent Laid-Open No. 2019-52294
[發明所欲解決之課題] 於所述下一代技術中,於感度或解析度等方面亦要求與先前同等以上的抗蝕劑諸性能。然而,利用已存的感放射線性樹脂組成物無法以充分的水準獲得該些特性。[The problem to be solved by the invention] In the next-generation technology, the performance of resists equal to or higher than the previous ones are also required in terms of sensitivity or resolution. However, these characteristics cannot be obtained at a sufficient level by using the existing radiation-sensitive resin composition.
本發明的目的在於提供一種於應用下一代技術的情況下可以充分的水準發揮感度或解析度的感放射線性樹脂組成物及抗蝕劑圖案的形成方法。The object of the present invention is to provide a method for forming a radiation-sensitive resin composition and a resist pattern that can exhibit sensitivity or resolution at a sufficient level when the next-generation technology is applied.
[解決課題之手段] 本發明者等人為了解決本課題而重覆努力研究,結果發現藉由採用下述結構,可達成所述目的,從而完成了本發明。[Means to solve the problem] The inventors of the present invention have repeatedly studied hard to solve this problem, and as a result, found that the above-mentioned object can be achieved by adopting the following structure, thereby completing the present invention.
即,本發明於一實施形態中是有關於一種抗蝕劑圖案的形成方法,包括: 步驟(1),形成(C)感放射線性酸產生劑的含量為0.1質量%以下的抗蝕劑膜; 步驟(2),對所述抗蝕劑膜進行EUV或電子束(electron beam,EB)曝光;以及 步驟(3),對所述步驟(2)中經曝光的抗蝕劑膜進行顯影。That is, in one embodiment, the present invention relates to a method for forming a resist pattern, including: Step (1), forming (C) a resist film with a radiation-sensitive acid generator content of 0.1% by mass or less; Step (2), EUV or electron beam (EB) exposure is performed on the resist film; and In step (3), the resist film exposed in the step (2) is developed.
本發明的抗蝕劑圖案的形成方法包括形成(C)感放射線性酸產生劑的含量為0.1質量%以下的抗蝕劑膜的步驟(1),因此可以優異的水準發揮曝光步驟中的感度或解析度等。作為所述效果顯現的作用機制,未必由該推測來限定本發明的權利範圍,但推測藉由將抗蝕劑膜中的(C)感放射線性酸產生劑的含量設為0.1質量%以下,抗蝕劑膜的構成成分簡單化,從而提高均勻性,或者曝光步驟時產生的酸所引起的曝光部、未曝光部邊界面的不良影響得到抑制,結果抗蝕劑諸性能提高。The method for forming a resist pattern of the present invention includes the step (1) of forming (C) a resist film in which the content of the radiation-sensitive acid generator is 0.1% by mass or less, so that the sensitivity in the exposure step can be exhibited at an excellent level Or resolution, etc. As the mechanism by which the effect is manifested, the scope of rights of the present invention is not necessarily limited by this estimation, but it is estimated that by setting the content of the (C) radiation-sensitive acid generator in the resist film to 0.1% by mass or less, The composition of the resist film is simplified to improve uniformity, or the adverse effects of the boundary surface of the exposed and unexposed areas caused by the acid generated during the exposure step are suppressed, and as a result, the performance of the resist is improved.
另外,本發明的抗蝕劑圖案的形成方法較佳為於一實施形態中, 於所述步驟(1)中,抗蝕劑膜由(A)感放射線性樹脂組成物形成,所述感放射線性樹脂組成物包含(A1)於不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而可溶性發生變化的樹脂。藉由具有所述結構,即使實質上不含如先前般的(C)感放射線性酸產生劑,亦可於先前的曝光步驟等中作為抗蝕劑膜發揮功能,其結果,可更確實地提高抗蝕劑諸性能。In addition, the method for forming a resist pattern of the present invention is preferably in one embodiment, In the step (1), the resist film is formed of (A) a radiation-sensitive resin composition containing (A1) in the absence of a radiation-sensitive acid generator Resin whose solubility changes by EUV or electron beam (EB) exposure. By having such a structure, even if it does not substantially contain the (C) radiation-sensitive acid generator as before, it can function as a resist film in the previous exposure step or the like. As a result, it can be more reliable Improve the performance of the resist.
另外,本發明的抗蝕劑圖案的形成方法較佳為設為於一實施形態中, 於所述步驟(1)中,抗蝕劑膜由(A)感放射線性樹脂組成物形成,於所述(A)感放射線性樹脂組成物中,相對於(B)溶劑以外的成分的合計,所述(C)感放射線性酸產生劑為0.1質量%以下。藉由具有所述結構,可更簡便地形成實質上不含(C)感放射線性酸產生劑的抗蝕劑膜,可更確實地提高抗蝕劑諸性能。In addition, the method for forming a resist pattern of the present invention is preferably set in one embodiment, In the step (1), the resist film is formed of (A) a radiation-sensitive resin composition, in the (A) radiation-sensitive resin composition, with respect to the total amount of components other than the solvent (B) , The (C) radiation-sensitive acid generator is 0.1% by mass or less. By having such a structure, it is possible to more simply form a resist film that does not substantially contain the (C) radiation-sensitive acid generator, and it is possible to more reliably improve the performance of the resist.
另外,本發明的抗蝕劑圖案的形成方法較佳為設為於一實施形態中, 於所述步驟(1)中,抗蝕劑膜由(A)感放射線性樹脂組成物形成,所述(A)感放射線性樹脂組成物不含感放射線性酸產生劑。藉由具有所述結構,可更簡便地形成實質上不含(C)感放射線性酸產生劑的抗蝕劑膜,可更確實地提高抗蝕劑諸性能。In addition, the method for forming a resist pattern of the present invention is preferably set in one embodiment, In the step (1), the resist film is formed of (A) a radiation-sensitive resin composition, and the (A) radiation-sensitive resin composition does not contain a radiation-sensitive acid generator. By having such a structure, it is possible to more simply form a resist film that does not substantially contain the (C) radiation-sensitive acid generator, and it is possible to more reliably improve the performance of the resist.
另外,本發明的抗蝕劑圖案的形成方法較佳為設為於一實施形態中, 所述(A1)可溶性發生變化的樹脂為變化為水溶性或鹼可溶性的樹脂。藉由具有所述結構,可更確實地提高抗蝕劑諸性能。In addition, the method for forming a resist pattern of the present invention is preferably set in one embodiment, The resin whose solubility is changed (A1) is a resin whose solubility is changed to water-soluble or alkali-soluble. By having the structure, the properties of the resist can be improved more reliably.
另一方面,本發明作為另一實施形態,是有關於一種感放射線性樹脂組成物, 所述感放射線性樹脂組成物含有(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂、(B)溶劑、以及(C)感放射線性酸產生劑,於所述感放射線性樹脂組成物中,相對於(B)溶劑以外的成分的合計,所述(C)感放射線性酸產生劑為0.1質量%以下。On the other hand, the present invention, as another embodiment, relates to a radiation-sensitive resin composition, The radiation-sensitive resin composition contains (A2) a resin containing groups that are dissociated by EUV or electron beam (EB) exposure, (B) a solvent, and (C) a radiation-sensitive acid generator. In the radiation resin composition, the (C) radiation-sensitive acid generator is 0.1% by mass or less with respect to the total of the components other than the (B) solvent.
本發明的感放射線性樹脂組成物含有(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂,且於所述感放射線性樹脂組成物中,相對於(B)溶劑以外的成分的合計,所述(C)感放射線性酸產生劑為0.1質量%以下,因此可以優異的水準發揮曝光步驟中的感度或解析度等。作為所述效果顯現的作用機制,未必由該推測來限定本發明的權利範圍,但推測於所述感放射線性樹脂組成物中,相對於(B)溶劑以外的成分的合計,將(C)感放射線性酸產生劑的含量設為0.1質量%以下,藉此抗蝕劑膜的構成成分簡單化,從而提高均勻性,或者曝光步驟時產生的酸所引起的曝光部、未曝光部邊界面的不良影響得到抑制,結果抗蝕劑諸性能提高。The radiation-sensitive resin composition of the present invention contains (A2) a resin containing a group that is dissociated by EUV or electron beam (EB) exposure, and in the radiation-sensitive resin composition, compared to (B) a solvent other than The total of the components of the (C) radiation-sensitive acid generator is 0.1% by mass or less, so the sensitivity or resolution in the exposure step can be exhibited at an excellent level. As the mechanism by which the effect is manifested, the scope of rights of the present invention is not necessarily limited by this estimation, but it is estimated that in the radiation-sensitive resin composition, with respect to the total of (B) components other than the solvent, (C) The content of the radiation-sensitive acid generator is set to 0.1% by mass or less, thereby simplifying the composition of the resist film, thereby improving uniformity, or the boundary surface of the exposed part and the unexposed part caused by the acid generated in the exposure step The adverse effects of the chromium are suppressed, and as a result, the performance of the resist is improved.
另外,本發明的感放射線性樹脂組成物較佳為於一實施形態中, 僅由(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂、以及(B)溶劑組成。藉由具有所述結構,即使實質上不含如先前般的(C)感放射線性酸產生劑,亦可於先前的曝光步驟等中作為抗蝕劑膜發揮功能,其結果,可更確實地提高抗蝕劑諸性能。In addition, the radiation-sensitive resin composition of the present invention is preferably in one embodiment, It consists only of (A2) a resin containing groups dissociated by EUV or electron beam (EB) exposure, and (B) a solvent. By having such a structure, even if it does not substantially contain the (C) radiation-sensitive acid generator as before, it can function as a resist film in the previous exposure step or the like. As a result, it can be more reliable Improve the performance of the resist.
另外,本發明的感放射線性樹脂組成物較佳為於一實施形態中, 所述(A2)含有解離的基的樹脂為含有解離而產生羧酸結構的基的樹脂。藉由具有所述結構,即使實質上不含如先前般的(C)感放射線性酸產生劑,亦可於先前的曝光步驟等中作為抗蝕劑膜發揮功能,其結果,可更確實地提高抗蝕劑諸性能。In addition, the radiation-sensitive resin composition of the present invention is preferably in one embodiment, The (A2) resin containing a dissociated group is a resin containing a group that dissociates to generate a carboxylic acid structure. By having such a structure, even if it does not substantially contain the (C) radiation-sensitive acid generator as before, it can function as a resist film in the previous exposure step or the like. As a result, it can be more reliable Improve the performance of the resist.
以下,對本發明的實施形態進行詳細說明,但本發明不限定於該些實施形態。Hereinafter, embodiments of the present invention will be described in detail, but the present invention is not limited to these embodiments.
<(A)感放射線性樹脂組成物> 本實施形態的(A)感放射線性樹脂組成物(以下,亦簡稱為「組成物」)含有規定的樹脂(A0)及(B)溶劑。所述組成物只要不損害本發明的效果,則亦可含有其他任意成分。<(A) Radiation-sensitive resin composition> The (A) radiation-sensitive resin composition of this embodiment (hereinafter, also simply referred to as "composition") contains predetermined resin (A0) and (B) solvent. The said composition may contain other arbitrary components as long as it does not impair the effect of this invention.
(樹脂(A0)) 本發明中的樹脂(A0)是如下樹脂:即使實質上不含感放射線性酸產生劑,亦可藉由利用EUV或電子束(EB)曝光等使對於顯影液的可溶性發生變化等而於曝光步驟或顯影步驟中用作抗蝕劑膜。藉由使用樹脂(A0),可於實質上不依賴於藉由曝光而自如先前般的曝光感放射線性酸產生劑產生的酸的情況下在曝光步驟或顯影步驟中用作抗蝕劑膜。而且,藉由抗蝕劑膜的構成成分簡單化,從而提高均勻性,或者曝光步驟時產生的酸所引起的曝光部、未曝光部邊界面的不良影響得到抑制,結果抗蝕劑諸性能可提高。(Resin (A0)) The resin (A0) in the present invention is a resin: even if it does not substantially contain a radiation-sensitive acid generator, it can be exposed to exposure by changing the solubility to the developer by EUV or electron beam (EB) exposure, etc. Used as a resist film in a step or a development step. By using the resin (A0), it can be used as a resist film in the exposure step or the development step without substantially depending on the acid generated from the conventional exposure-sensitive radiation-sensitive acid generator by exposure. Furthermore, by simplifying the composition of the resist film, the uniformity is improved, or the adverse effects of the acid generated during the exposure step on the boundary surface of the exposed part and the unexposed part are suppressed. As a result, the performance of the resist can be improved. improve.
本發明中,作為樹脂(A0),例如可列舉(A1)於不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而可溶性發生變化的樹脂。In the present invention, examples of the resin (A0) include (A1) resins whose solubility changes by EUV or electron beam (EB) exposure in the absence of a radiation-sensitive acid generator.
本發明中,所謂(A1)於不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而可溶性發生變化的樹脂,是指於實質上不依賴於藉由曝光而自如先前般的曝光感放射線性酸產生劑產生的酸的情況下藉由EUV或電子束(EB)曝光使對於顯影液的可溶性發生變化的樹脂。另外,所述「可溶性發生變化」可列舉對於顯影液的溶解性增加或降低的性質。In the present invention, the so-called (A1) resin whose solubility is changed by EUV or electron beam (EB) exposure in the absence of a radiation-sensitive acid generator refers to a resin that does not substantially depend on the freeness by exposure In the case of conventional exposure-sensitive acid generated by a radioactive acid generator, it is a resin that changes its solubility in a developer by EUV or electron beam (EB) exposure. In addition, the "change in solubility" may include properties that increase or decrease the solubility to the developer.
另外,作為所述(A1)可溶性發生變化的樹脂,例如可列舉變化為水溶性或鹼可溶性的樹脂。作為所述變化為水溶性或鹼可溶性的樹脂,可列舉藉由曝光而於樹脂結構中再生或生成例如羥基、羧基、胺基、離子性基、磺基等的樹脂等。In addition, as the resin whose solubility is changed in (A1), for example, a resin whose solubility is changed to water solubility or alkali solubility can be cited. Examples of resins that change into water-soluble or alkali-soluble resins include resins that regenerate or generate, for example, hydroxyl groups, carboxyl groups, amine groups, ionic groups, and sulfonic groups in the resin structure by exposure to light.
另外,本發明中,作為樹脂(A0),例如可列舉(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂。In addition, in the present invention, as the resin (A0), for example, (A2) a resin containing a group dissociated by EUV or electron beam (EB) exposure can be cited.
本發明中,所謂(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂,是指於實質上不依賴於藉由曝光而自如先前般的曝光感放射線性酸產生劑產生的酸的情況下藉由EUV或電子束(EB)曝光而於樹脂結構中含有因脫離反應等而解離的基的樹脂。另外,所述「解離的基」例如可列舉藉由利用所述曝光使該基解離而可產生羥基、羧基、胺基、離子性基、磺基等的基。In the present invention, the so-called (A2) a resin containing a group dissociated by EUV or electron beam (EB) exposure means that it does not substantially depend on the exposure-sensing radiation generated by the radiation-sensitive acid generator as before. In the case of the acid, it is exposed to EUV or electron beam (EB) to form a resin that contains a group dissociated due to a detachment reaction or the like in the resin structure. In addition, the "dissociated group" includes, for example, a group capable of generating a hydroxyl group, a carboxyl group, an amino group, an ionic group, a sulfo group, etc. by dissociating the group by the exposure.
另外,作為(A2)含有藉由EUV或電子束(EB)曝光而解離的基的樹脂,例如可列舉含有解離而產生羧酸結構的基的樹脂、含有解離而產生羥基結構的基的樹脂。另外,所謂解離而產生的所述羧酸結構,例如可列舉羧基(-COOH)或其鹽(羧酸酯基、-COO- )。另外,所謂解離而產生的所述羥基結構,可列舉醇性羥基或酚性羥基(-OH)及其鹽(-O- )等。In addition, examples of (A2) resins containing groups dissociated by EUV or electron beam (EB) exposure include resins containing groups that dissociate to generate a carboxylic acid structure, and resins that contain groups that dissociate to generate a hydroxyl structure. Further, the so-called acid structural dissociation produced, for example, a carboxyl group (-COOH) or salt (carboxylic acid ester group, -COO -). The hydroxyl structure The term dissociation generated include alcoholic hydroxyl group or phenolic hydroxyl group (-OH) and a salt thereof (-O -) and the like.
另外,所述(A2)含有解離的基的樹脂例如可列舉含有具有解離而產生羧酸結構的基的結構單元者、含有具有解離而產生羥基結構的基的結構單元者。作為較佳例,可列舉含有具有解離而產生羧酸結構的基的結構單元、以及選自具有酚性羥基的結構單元及具有極性基的結構單元中的至少一種結構單元者。In addition, the (A2) resin containing a dissociated group includes, for example, a structural unit having a group that dissociates to generate a carboxylic acid structure, and a structural unit that includes a group that dissociates to generate a hydroxyl structure. As a preferred example, a structural unit having a group that dissociates to generate a carboxylic acid structure, and at least one structural unit selected from a structural unit having a phenolic hydroxyl group and a structural unit having a polar group can be cited.
另外,可列舉所述具有極性基的結構單元例如含有選自具有醇性羥基的結構單元、具有內酯結構的結構單元、具有環狀碳酸酯結構的結構單元及具有磺內酯結構的結構單元中的至少一種者作為較佳例。In addition, the structural unit having a polar group includes, for example, a structural unit selected from a structural unit having an alcoholic hydroxyl group, a structural unit having a lactone structure, a structural unit having a cyclic carbonate structure, and a structural unit having a sultone structure. At least one of them is a preferable example.
另外,本發明中,作為樹脂(A0),可列舉具有含有酚性羥基的結構單元(a1)及含有在不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而解離的基的結構單元(a2)的聚合物的集合體(以下,將該樹脂亦稱為「基礎樹脂」)。In addition, in the present invention, as the resin (A0), a structural unit (a1) containing a phenolic hydroxyl group and a resin containing a phenolic hydroxyl group-containing structural unit (a1) and containing it by EUV or electron beam (EB) exposure in the absence of a radiation-sensitive acid generator can be mentioned. A polymer assembly of the structural unit (a2) of the dissociated group (hereinafter, this resin is also referred to as "base resin").
作為所述基礎樹脂的樹脂(A0)亦可具有結構單元(a1)及結構單元(a2)以外的其他結構單元。以下,對各結構單元進行說明。The resin (A0) as the base resin may have other structural units other than the structural unit (a1) and the structural unit (a2). Hereinafter, each structural unit will be described.
[結構單元(a1)] 結構單元(a1)是含有酚性羥基的結構單元。樹脂(A0)藉由具有結構單元(a1)及視需要的其他結構單元,可更適度地調整對於顯影液的溶解性,其結果,可進一步提高所述感放射線性樹脂組成物的感度或解析度等抗蝕劑諸性能等。另外,於使用EUV、電子束等作為抗蝕劑圖案形成方法的曝光步驟中照射的放射線的情況下,藉由樹脂(A0)具有結構單元(a1),結構單元(a1)有助於耐蝕刻性的提高、以及曝光部與未曝光部之間的顯影液溶解性的差(溶解對比度)的提高。尤其是可較佳地應用於使用基於電子束或EUV等波長50 nm以下的放射線進行的曝光的圖案形成。[Structural unit (a1)] The structural unit (a1) is a structural unit containing a phenolic hydroxyl group. The resin (A0) has the structural unit (a1) and other structural units as necessary, so that the solubility to the developer can be adjusted more appropriately, and as a result, the sensitivity or resolution of the radiation-sensitive resin composition can be further improved The performance of resists such as high temperature and so on. In addition, in the case of using EUV, electron beam, etc. as the radiation irradiated in the exposure step of the resist pattern forming method, the resin (A0) has the structural unit (a1), and the structural unit (a1) contributes to the etching resistance The improvement of the properties and the improvement of the difference in the solubility of the developer between the exposed part and the unexposed part (dissolution contrast). In particular, it can be preferably applied to pattern formation by exposure using radiation with a wavelength of 50 nm or less, such as electron beam or EUV.
作為所述結構單元(a1),例如可列舉下述式(af)所表示的結構單元等。As said structural unit (a1), the structural unit etc. which are represented by following formula (af), for example are mentioned.
[化1] [化1]
所述式(af)中,RAF1 為氫原子或甲基。LAF 為單鍵、-COO-、-O-或-CONH-。RAF2 為碳數1~20的一價有機基。nf1 為0~3的整數。於nf1 為2或3的情況下,多個RAF2 可相同亦可不同。nf2 為1~3的整數。其中,nf1 +nf2 為5以下。naf 為0~2的整數。In the formula (af), R AF1 is a hydrogen atom or a methyl group. L AF is a single bond, -COO-, -O- or -CONH-. R AF2 is a monovalent organic group having 1 to 20 carbons. n f1 is an integer of 0-3. When n f1 is 2 or 3, a plurality of R AF2 may be the same or different. n f2 is an integer of 1-3. Here, n f1 +n f2 is 5 or less. n af is an integer of 0-2.
作為LAF ,較佳為單鍵及-COO-。As L AF , a single bond and -COO- are preferable.
就提供結構單元(a1)的單量體的共聚性的觀點而言,於LAF 為單鍵的情況下,所述RAF1 較佳為氫原子。於LAF 為-COO-的情況下,所述RAF1 較佳為甲基。From the viewpoint of providing the copolymerizability of the monomer of the structural unit (a1), when L AF is a single bond, the R AF1 is preferably a hydrogen atom. When L AF is -COO-, the R AF1 is preferably a methyl group.
再者,所謂樹脂(A0)中的有機基,是指含有至少一個碳原子的基。Furthermore, the so-called organic group in the resin (A0) refers to a group containing at least one carbon atom.
作為所述RAF2 所表示的碳數1~20的一價有機基,例如可列舉碳數1~20的一價烴基、於該烴基的碳-碳間或鍵結鍵側的末端含有二價含雜原子的基的基、藉由一價含雜原子的基對所述基及所述烴基所具有的氫原子的一部分或全部進行取代而成的基等。Examples of the monovalent organic group having 1 to 20 carbons represented by R AF2 include, for example, a monovalent hydrocarbon group having 1 to 20 carbons, which contains a divalent hydrocarbon group at the end of the carbon-carbon or bonding bond side. A group of a heteroatom-containing group, a group obtained by substituting a part or all of the hydrogen atoms of the group and the hydrocarbon group with a monovalent heteroatom-containing group, and the like.
作為所述RAF2 所表示的碳數1~20的一價烴基,例如可列舉: 甲基、乙基、丙基、丁基等烷基; 乙烯基、丙烯基、丁烯基等烯基; 乙炔基、丙炔基、丁炔基等炔基等鏈狀烴基; 環丙基、環戊基、環己基、環辛基、降冰片基、金剛烷基等環烷基; 環丙烯基、環戊烯基、環己烯基、降冰片烯基等環烯基等脂環式烴基; 苯基、甲苯基、二甲苯基、萘基、蒽基等芳基; 苄基、苯乙基、萘基甲基等芳烷基等芳香族烴基等。Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R AF2 include alkyl groups such as methyl, ethyl, propyl, and butyl; alkenyl groups such as vinyl, propenyl, and butenyl; Chain hydrocarbon groups such as alkynyl groups such as ethynyl, propynyl and butynyl; cycloalkyl groups such as cyclopropyl, cyclopentyl, cyclohexyl, cyclooctyl, norbornyl, adamantyl, etc.; cyclopropenyl, ring Alicyclic hydrocarbon groups such as cycloalkenyl groups such as pentenyl, cyclohexenyl, norbornenyl; aryl groups such as phenyl, tolyl, xylyl, naphthyl, and anthryl groups; benzyl, phenethyl, naphthalene Aromatic hydrocarbon groups such as aralkyl groups such as methyl group and the like.
作為所述RAF2 ,較佳為鏈狀烴基、環烷基,更佳為烷基及環烷基,進而佳為甲基、乙基、丙基、環戊基、環己基、環辛基及金剛烷基。The R AF2 is preferably a chain hydrocarbon group, a cycloalkyl group, more preferably an alkyl group and a cycloalkyl group, and still more preferably a methyl group, an ethyl group, a propyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, and Adamantyl.
作為所述二價含雜原子的基,例如可列舉:-O-、-CO-、-CO-O-、-S-、-CS-、-SO2 -、-NR'-、將該些中的兩個以上組合而成的基等。R'為氫原子或一價烴基。Examples of the divalent heteroatom-containing group include: -O- , -CO-, -CO-O-, -S-, -CS-, -SO 2 -, -NR'-, these A combination of two or more of them. R'is a hydrogen atom or a monovalent hydrocarbon group.
作為所述一價含雜原子的基,例如可列舉:氟原子、氯原子、溴原子、碘原子等鹵素原子,羥基、羧基、氰基、胺基、巰基(-SH)等。Examples of the monovalent heteroatom-containing group include halogen atoms such as a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, a hydroxyl group, a carboxyl group, a cyano group, an amino group, and a mercapto group (-SH).
該些中,較佳為一價鏈狀烴基,更佳為烷基,進而佳為甲基。Among these, a monovalent chain hydrocarbon group is preferable, an alkyl group is more preferable, and a methyl group is still more preferable.
作為所述nf1 ,較佳為0~2的整數,更佳為0及1,進而佳為0。The n f1 is preferably an integer of 0 to 2, more preferably 0 and 1, and still more preferably 0.
作為所述nf2 ,較佳為1及2,更佳為1。As said n f2 , 1 and 2 are preferable, and 1 is more preferable.
作為所述naf ,較佳為0及1,更佳為0。As said n af , 0 and 1 are preferable, and 0 is more preferable.
於本發明的感放射線性樹脂組成物中,所述結構單元(a1)可設為源自羥基苯乙烯的結構單元。In the radiation-sensitive resin composition of the present invention, the structural unit (a1) may be a structural unit derived from hydroxystyrene.
作為所述結構單元(a1),較佳為下述式(a1-1)~式(a1-6)所表示的結構單元等。As said structural unit (a1), the structural unit etc. which are represented by following formula (a1-1)-formula (a1-6) are preferable.
[化2] [化2]
所述式(a1-1)~式(a1-6)中,RAF1 與所述式(af)相同。In the formulas (a1-1) to (a1-6), R AF1 is the same as the formula (af).
該些中,較佳為結構單元(a1-1)及結構單元(a1-2),更佳為(a1-1)。Among these, structural unit (a1-1) and structural unit (a1-2) are preferable, and (a1-1) is more preferable.
關於樹脂(A0)中的結構單元(a1),作為結構單元(a1)的含有比例的下限,相對於構成樹脂(A0)的所有結構單元,較佳為10莫耳%,更佳為15莫耳%,進而佳為20莫耳%,特佳為25莫耳%。作為所述含有比例的上限,較佳為90莫耳%,更佳為80莫耳%,進而佳為70莫耳%,特佳為60莫耳%。藉由將結構單元(a1)的含有比例設為所述範圍,所述感放射線性樹脂組成物可進一步提高感度或解析度等抗蝕劑諸性能等。Regarding the structural unit (a1) in the resin (A0), as the lower limit of the content ratio of the structural unit (a1), relative to all the structural units constituting the resin (A0), it is preferably 10 mol%, more preferably 15 mol% Ear%, more preferably 20 mol%, particularly preferably 25 mol%. The upper limit of the content ratio is preferably 90 mol%, more preferably 80 mol%, further preferably 70 mol%, and particularly preferably 60 mol%. By setting the content ratio of the structural unit (a1) in the above range, the radiation-sensitive resin composition can further improve resist properties such as sensitivity and resolution.
若欲使羥基苯乙烯等具有酚性羥基的單體直接進行自由基聚合,則有時聚合會因酚性羥基的影響而受到阻礙。於該情況下,於藉由鹼解離性基等保護基保護酚性羥基的狀態下進行聚合,之後進行水解並脫保護,藉此可獲得結構單元(a1)。作為藉由水解而提供結構單元(a1)的結構單元,較佳為由下述式(1)所表示。If it is desired to directly radically polymerize a monomer having a phenolic hydroxyl group such as hydroxystyrene, the polymerization may be hindered by the influence of the phenolic hydroxyl group. In this case, the polymerization is carried out in a state where the phenolic hydroxyl group is protected by a protective group such as an alkali-dissociable group, followed by hydrolysis and deprotection, whereby the structural unit (a1) can be obtained. The structural unit that provides the structural unit (a1) by hydrolysis is preferably represented by the following formula (1).
[化3] [化3]
所述式(1)中,R11 為氫原子、氟原子、甲基或三氟甲基。R12 為碳數1~20的一價烴基或烷氧基。作為R12 的碳數1~20的一價烴基,可列舉碳數1~20的一價烴基。作為烷氧基,例如可列舉:甲氧基、乙氧基及第三丁氧基等。In the formula (1), R 11 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R 12 is a monovalent hydrocarbon group or alkoxy group having 1 to 20 carbon atoms. Examples of the monovalent hydrocarbon group having 1 to 20 carbons for R 12 include monovalent hydrocarbon groups having 1 to 20 carbons. As an alkoxy group, a methoxy group, an ethoxy group, a tert-butoxy group, etc. are mentioned, for example.
作為所述R12 ,較佳為烷基及烷氧基,其中更佳為甲基、第三丁氧基。As said R 12 , an alkyl group and an alkoxy group are preferable, and a methyl group and a tertiary butoxy group are more preferable.
[結構單元(a2)] 結構單元(a2)是於不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而可溶性發生變化的基、以及於不存在感放射線性酸產生劑的情況下藉由EUV或電子束(EB)曝光而解離的基等。[Structural unit (a2)] The structural unit (a2) is a base whose solubility is changed by EUV or electron beam (EB) exposure in the absence of a radiation-sensitive acid generator, and by The radicals dissociated by EUV or electron beam (EB) exposure.
本發明中,所謂「於不存在感放射線性酸產生劑的情況下」,是指不存在或實質上不存在感放射線性酸產生劑的狀況。作為結構單元(a2),例如可列舉:具有三級烷基酯部分的結構單元、具有酚性羥基的氫原子經三級烷基取代的結構的結構單元、具有縮醛鍵的結構單元等,就所述感放射線性樹脂組成物的圖案形成性的提高的觀點而言,較佳為下述式(2)所表示的結構單元(以下,亦稱為「結構單元(a2-1)」)。In the present invention, the term "in the absence of a radiation-sensitive acid generator" refers to a situation where there is no or substantially no radiation-sensitive acid generator. As the structural unit (a2), for example, a structural unit having a tertiary alkyl ester moiety, a structural unit having a structure in which a hydrogen atom of a phenolic hydroxyl group is substituted with a tertiary alkyl group, a structural unit having an acetal bond, etc. From the viewpoint of improving the pattern formability of the radiation-sensitive resin composition, the structural unit represented by the following formula (2) (hereinafter, also referred to as "structural unit (a2-1)") is preferred .
上一段例示的結構單元是本技術領域中作為酸解離性基而廣為人知的結構。再者,本發明中,所謂「酸解離性基」,是指對羧基、酚性羥基、醇性羥基、磺基等所具有的氫原子進行取代的基,且具有藉由酸的作用而解離的性質的基。如上所述,本發明中,並非必須藉由曝光步驟時的酸的存在、或利用曝光而自感放射線性酸產生劑產生的酸而引起所述結構單元(a2)的脫離等解離或可溶性變化。所述感放射線性樹脂組成物藉由樹脂具有結構單元(a2),圖案形成性優異。The structural unit exemplified in the previous paragraph is a structure widely known as an acid-dissociable group in this technical field. In addition, in the present invention, the "acid dissociable group" refers to a group that substitutes a hydrogen atom possessed by a carboxyl group, a phenolic hydroxyl group, an alcoholic hydroxyl group, a sulfo group, etc., and has the ability to be dissociated by the action of an acid. The nature of the base. As described above, in the present invention, it is not necessary to cause dissociation or solubility change such as the detachment of the structural unit (a2) due to the presence of an acid during the exposure step, or the acid generated by the self-induced radioactive acid generator through exposure. . The radiation-sensitive resin composition has a structural unit (a2) in the resin, and thus has excellent pattern formability.
[化4] [化4]
所述式(2)中,R7 為氫原子、氟原子、甲基或三氟甲基。R8 為氫原子或碳數1~20的一價烴基。R9 及R10 分別獨立地為經氟原子取代或未經氟原子取代的碳數1~20的一價鏈狀烴基、經氟原子取代或未經氟原子取代的碳數3~20的一價脂環式烴基、或碳數5~20的一價芳香族烴基,或者表示該些基相互結合並與該些所鍵結的碳原子一起構成的經氟原子取代或未經氟原子取代的碳數3~20的二價脂環式基。另外,於R8 ~R10 中的任一者、及/或存在所述脂環式基時的所述脂環式基中,可具有不飽和鍵。另外,亦包括R8 ~R10 中的任一者中多個一起形成一個脂環式結構的情況。In the formula (2), R 7 is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R 8 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbons. R 9 and R 10 are each independently a monovalent chain hydrocarbon group of 1 to 20 carbons substituted with or not substituted with a fluorine atom, or a monovalent chain hydrocarbon group of 3 to 20 carbons substituted with or not substituted with a fluorine atom A valent alicyclic hydrocarbon group, or a monovalent aromatic hydrocarbon group with 5 to 20 carbons, or a fluorine atom substituted or unsubstituted fluorine atom substituted by the combination of these groups and the bonded carbon atoms A divalent alicyclic group having 3 to 20 carbon atoms. In addition, any one of R 8 to R 10 and/or the alicyclic group when the alicyclic group is present may have an unsaturated bond. In addition, the case where a plurality of any one of R 8 to R 10 forms one alicyclic structure together is also included.
作為所述R7 ,就提供結構單元(a2-1)的單量體的共聚性的觀點而言,較佳為氫原子、甲基,更佳為甲基。As said R 7 , from the viewpoint of providing the copolymerizability of the monomer of the structural unit (a2-1), a hydrogen atom and a methyl group are preferable, and a methyl group is more preferable.
作為所述R8 所表示的碳數1~20的一價烴基,例如可列舉:碳數1~10的鏈狀烴基、碳數3~20的一價脂環式烴基、碳數6~20的一價芳香族烴基等。Examples of the monovalent hydrocarbon group having 1 to 20 carbons represented by R 8 include chain hydrocarbon groups having 1 to 10 carbons, monovalent alicyclic hydrocarbon groups having 3 to 20 carbons, and 6 to 20 carbons. The monovalent aromatic hydrocarbon group and so on.
作為所述R9 及R10 所表示的碳數1~20的一價鏈狀烴基,可列舉碳數1~20的直鏈或分支鏈飽和烴基、或者碳數1~20的直鏈或分支鏈不飽和烴基。Examples of the monovalent chain hydrocarbon group having 1 to 20 carbons represented by R 9 and R 10 include linear or branched saturated hydrocarbon groups having 1 to 20 carbons, or straight or branched linear or branched hydrocarbons having 1 to 20 carbons. Chain unsaturated hydrocarbon group.
作為所述R9 及R10 所表示的碳數3~20的一價脂環式烴基,可列舉單環或多環的飽和烴基、或者單環或多環的不飽和烴基。作為單環的飽和烴基,較佳為環戊基、環己基、環庚基、環辛基。作為多環的環烷基,較佳為降冰片基、金剛烷基、三環癸基、四環十二烷基等橋環脂環式烴基。再者,所謂橋環脂環式烴基,是指構成脂環的碳原子中不相互鄰接的兩個碳原子間藉由包含一個以上的碳原子的鍵結鏈鍵結的多環性脂環式烴基。Examples of the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms represented by R 9 and R 10 include a monocyclic or polycyclic saturated hydrocarbon group, or a monocyclic or polycyclic unsaturated hydrocarbon group. The monocyclic saturated hydrocarbon group is preferably cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. The polycyclic cycloalkyl group is preferably a bridged cycloalicyclic hydrocarbon group such as norbornyl group, adamantyl group, tricyclodecyl group, and tetracyclododecyl group. Furthermore, the so-called bridged cycloalicyclic hydrocarbon group refers to a polycyclic alicyclic type in which two carbon atoms that are not adjacent to each other among the carbon atoms constituting the alicyclic ring are bonded by a bonding chain containing more than one carbon atom Hydrocarbyl.
作為所述R9 及R10 所表示的碳數5~20的一價芳香族烴基,例如可列舉:苯基、甲苯基、二甲苯基、萘基、蒽基等芳基;苄基、苯乙基、萘基甲基等芳烷基等。Examples of the monovalent aromatic hydrocarbon group having 5 to 20 carbon atoms represented by R 9 and R 10 include aryl groups such as phenyl, tolyl, xylyl, naphthyl, and anthryl; benzyl, benzene Aralkyl groups such as ethyl, naphthylmethyl, etc.
作為所述R8 ,較佳為碳數1~10的直鏈或分支鏈飽和烴基、碳數3~20的脂環式烴基。The R 8 is preferably a linear or branched saturated hydrocarbon group having 1 to 10 carbons, and an alicyclic hydrocarbon group having 3 to 20 carbons.
另外,於R8 ~R10 中的任一者、及/或存在所述脂環式基時的所述脂環式基中,亦可具有不飽和鍵。In addition, any one of R 8 to R 10 and/or the alicyclic group when the alicyclic group is present may have an unsaturated bond.
另外,亦包括R8 ~R10 中的任一者中多個一起形成一個脂環式結構的情況。In addition, the case where a plurality of any one of R 8 to R 10 forms one alicyclic structure together is also included.
於所述R8 ~R10 中的任意多個相互組合且具有至少一個以上的環狀結構的情況下,鏈狀烴基或脂環式烴基相互結合並與該些所鍵結的碳原子一起構成的碳數3~20的二價脂環式基只要為自構成所述碳數的單環或多環的脂環式烴的碳環的同一碳原子去除兩個氫原子而成的基,則並無特別限定。可為單環式烴基及多環式烴基的任一種,作為多環式烴基,可為橋環脂環式烴基及縮合脂環式烴基的任一種,亦可為飽和烴基及不飽和烴基的任一種。再者,所謂縮合脂環式烴基是指以多個脂環共有邊(鄰接的兩個碳原子間的鍵)的形式構成的多環性的脂環式烴基。In the case where any plurality of R 8 to R 10 are combined with each other and have at least one cyclic structure, the chain hydrocarbon group or the alicyclic hydrocarbon group is bonded to each other and constitutes together with the bonded carbon atoms As long as the divalent alicyclic group with 3 to 20 carbons is a group formed by removing two hydrogen atoms from the same carbon atom constituting the carbon ring of the monocyclic or polycyclic alicyclic hydrocarbon with the carbon number, then It is not particularly limited. It can be any one of a monocyclic hydrocarbon group and a polycyclic hydrocarbon group. As the polycyclic hydrocarbon group, it can be any one of a bridged ring alicyclic hydrocarbon group and a condensed alicyclic hydrocarbon group, and it can also be any of a saturated hydrocarbon group and an unsaturated hydrocarbon group. A sort of. In addition, the term “condensed alicyclic hydrocarbon group” refers to a polycyclic alicyclic hydrocarbon group constituted in a form where a plurality of alicyclic rings share an edge (a bond between two adjacent carbon atoms).
單環的脂環式烴基中,作為飽和烴基,較佳為環戊烷二基、環己烷二基、環庚烷二基、環辛烷二基等,作為不飽和烴基,較佳為環戊烯二基、環己烯二基、環庚烯二基、環辛烯二基、環癸烯二基等。作為多環的脂環式烴基,較佳為橋環脂環式飽和烴基,例如較佳為雙環[2.2.1]庚烷-2,2-二基(降冰片烷-2,2-二基)、雙環[2.2.2]辛烷-2,2-二基、三環[3.3.1.13,7 ]癸烷-2,2-二基(金剛烷-2,2-二基)等。In the monocyclic alicyclic hydrocarbon group, the saturated hydrocarbon group is preferably cyclopentanediyl, cyclohexanediyl, cycloheptanediyl, cyclooctanediyl, etc., and the unsaturated hydrocarbon group is preferably cyclic Pentenediyl, cyclohexenediyl, cycloheptenediyl, cyclooctenediyl, cyclodecenediyl, etc. The polycyclic alicyclic hydrocarbon group is preferably a bridged cyclic alicyclic saturated hydrocarbon group, for example, bicyclo[2.2.1]heptane-2,2-diyl (norbornane-2,2-diyl ), bicyclo[2.2.2]octane-2,2-diyl, tricyclo[3.3.1.1 3,7 ]decane-2,2-diyl (adamantane-2,2-diyl), etc.
作為所述L1 所表示的二價連結基,例如可列舉:烷二基、環烷二基、烯二基、*-RLA O-、*-RLB COO-等(*表示氧側的鍵結鍵)。該些基所具有的氫原子的一部分或全部可經氟原子或氯原子等鹵素原子、氰基等取代。Examples of the divalent linking group represented by L 1 include: alkanediyl, cycloalkanediyl, alkenediyl, *-R LA O-, *-R LB COO-, etc. (* represents oxygen-side Bonding key). Part or all of the hydrogen atoms in these groups may be substituted with halogen atoms such as fluorine atoms or chlorine atoms, cyano groups, and the like.
作為所述烷二基,較佳為碳數1~8的烷二基。As said alkanediyl group, a C1-C8 alkanediyl group is preferable.
作為所述環烷二基,例如可列舉:環戊烷二基、環己烷二基等單環的環烷二基;降冰片烷二基、金剛烷二基等多環的環烷二基等。作為所述環烷二基,較佳為碳數5~12的環烷二基。Examples of the cycloalkanediyl group include monocyclic cycloalkanediyl groups such as cyclopentanediyl and cyclohexanediyl; and polycyclic cycloalkanediyl groups such as norbornanediyl and adamantanediyl. Wait. The cycloalkanediyl group is preferably a cycloalkanediyl group having 5 to 12 carbon atoms.
作為所述烯二基,例如可列舉:乙烯二基、丙烯二基、丁烯二基等。作為所述烯二基,較佳為碳數2~6的烯二基。As said alkene diyl group, an ethylene diyl group, a propylene diyl group, a butene diyl group, etc. are mentioned, for example. The alkenediyl group is preferably an alkenediyl group having 2 to 6 carbon atoms.
作為所述*-RLA O-的RLA ,可列舉:所述烷二基、所述環烷二基、所述烯二基等。作為所述*-RLB COO-的RLB ,可列舉:所述烷二基、所述環烷二基、所述烯二基、芳二基等。作為芳二基,例如可列舉:伸苯基、甲伸苯基、伸萘基等。作為所述芳二基,較佳為碳數6~15的芳二基。Examples of R LA of the *-R LA O- include the alkanediyl group, the cycloalkanediyl group, the alkenediyl group, and the like. Examples of R LB of *-R LB COO- include the alkanediyl group, the cycloalkanediyl group, the alkenediyl group, and the aryldiyl group. As an aryldiyl group, for example, phenylene, phenylene, naphthylene, etc. may be mentioned. The aryl diyl group is preferably an aryl diyl group having 6 to 15 carbon atoms.
該些中,較佳為R8 為碳數1~4的烷基,R9 及R10 相互結合並與該些所鍵結的碳原子一起構成的脂環結構為多環或單環的環烷烴結構。L1 較佳為單鍵或*-RLA O-。作為RLA ,較佳為烷二基。Among these, it is preferred that R 8 is an alkyl group having 1 to 4 carbons, and the alicyclic structure formed by R 9 and R 10 combined with each other and the carbon atoms to which they are bonded is a polycyclic or monocyclic ring Alkane structure. L 1 is preferably a single bond or *-R LA O-. As R LA , an alkanediyl group is preferred.
另外,作為所述結構單元(a2-1),例如可列舉下述式(2-1)~式(2-6)所表示的結構單元(以下,亦稱為「結構單元(a2-1-1)~結構單元(a2-1-6)」)等。In addition, as the structural unit (a2-1), for example, structural units represented by the following formulas (2-1) to (2-6) (hereinafter, also referred to as "structural unit (a2-1- 1) ~ Structural unit (a2-1-6)”) and so on.
[化5] [化6] [化5] [化6]
所述式(a2-1-1)~式(a2-1-6)中,R7 ~R10 與所述式(2)相同。i及j分別獨立地為1~4的整數。另外,式(a2-1-3)中的環烷基環可經鹵素原子取代。In the above formulas (a2-1-1) to (a2-1-6), R 7 to R 10 are the same as the above formula (2). i and j are each independently an integer of 1-4. In addition, the cycloalkyl ring in the formula (a2-1-3) may be substituted with a halogen atom.
所述式(a2-1-5)~式(a2-1-6)中,nA 為0或1。In the above formulas (a2-1-5) to (a2-1-6), n A is 0 or 1.
作為i及j,較佳為1。作為R8 ~R10 ,較佳為甲基、乙基、異丙基、第三丁基或苯基。As i and j, 1 is preferable. R 8 to R 10 are preferably methyl, ethyl, isopropyl, tertiary butyl or phenyl.
另外,作為所述結構單元(a2-1),亦可列舉下述式(2-7)~式(2-8)所表示的結構單元(以下,亦稱為「結構單元(a2-1-7)~結構單元(a2-1-8)」)等。In addition, as the structural unit (a2-1), structural units represented by the following formulas (2-7) to (2-8) (hereinafter, also referred to as "structural unit (a2-1- 7) ~ Structural unit (a2-1-8)”) and so on.
[化7] [化7]
所述式(2-7)~式(2-8)中,Rαf 分別獨立地為氫原子、氟原子、甲基或三氟甲基。Rβf 分別獨立地為氫原子或碳數1~5的鏈狀烷基。h1 為1~4的整數。In the formulas (2-7) to (2-8), R αf is each independently a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R βf is each independently a hydrogen atom or a chain alkyl group having 1 to 5 carbon atoms. h 1 is an integer of 1-4.
作為所述Rβf ,較佳為氫原子、甲基或乙基。作為h1 ,較佳為1或2。The R βf is preferably a hydrogen atom, a methyl group, or an ethyl group. As h 1 , 1 or 2 is preferable.
另外,多個所述Rβf 可一起形成一個脂環式結構。例如可列舉兩個Rβf 一起形成一個環己烷結構或苯環結構的例子。In addition, a plurality of R βf may form an alicyclic structure together. For example, two R βf together form a cyclohexane structure or a benzene ring structure.
作為結構單元(a2-1),該些中,較佳為結構單元(a2-1-1)、結構單元(a2-1-2)、結構單元(a2-1-3)、結構單元(a2-1-4)、結構單元(a2-1-7),更佳為具有1-烷基環烷基的結構單元、具有1-芳基環烷基的結構單元、具有環烯基的結構單元、具有1-烷基金剛烷基的結構單元、具有芳基烷基的結構單元、具有經取代或未經取代的環烷基烷基的結構單元。As the structural unit (a2-1), among these, the structural unit (a2-1-1), the structural unit (a2-1-2), the structural unit (a2-1-3), and the structural unit (a2 -1-4), structural unit (a2-1-7), more preferably structural unit with 1-alkylcycloalkyl, structural unit with 1-arylcycloalkyl, structural unit with cycloalkenyl , The structural unit with 1-alkyladamantyl, the structural unit with arylalkyl, the structural unit with substituted or unsubstituted cycloalkylalkyl.
樹脂(A0)亦可包含一種或者組合包含兩種以上的結構單元(a2)。The resin (A0) may contain one kind or a combination of two or more kinds of structural units (a2).
作為結構單元(a2)的含有比例的下限,相對於構成作為基礎樹脂的樹脂(A0)的所有結構單元,較佳為10莫耳%,更佳為15莫耳%,進而佳為20莫耳%,特佳為30莫耳%。作為所述含有比例的上限,較佳為90莫耳%,更佳為80莫耳%,進而佳為75莫耳%,特佳為70莫耳%。藉由將結構單元(a2)的含有比例設為所述範圍,可進一步提高所述感放射線性樹脂組成物的圖案形成性。The lower limit of the content ratio of the structural unit (a2) is preferably 10 mol%, more preferably 15 mol%, and still more preferably 20 mol% with respect to all the structural units constituting the resin (A0) as the base resin %, particularly preferably 30 mol%. The upper limit of the content ratio is preferably 90 mol%, more preferably 80 mol%, further preferably 75 mol%, particularly preferably 70 mol%. By setting the content ratio of the structural unit (a2) in the above range, the pattern formability of the radiation-sensitive resin composition can be further improved.
[結構單元(a3)] 結構單元(a3)為包含內酯結構、環狀碳酸酯結構、磺內酯結構或該些的組合的結構單元。樹脂(A0)除了結構單元(a1)、結構單元(a2)以外進而具有結構單元(a3),藉此極性可變得適度。其結果,所述感放射線性樹脂組成物可形成更微細且剖面形狀的矩形性優異的抗蝕劑圖案作為化學增幅型抗蝕劑材料。此處,所謂內酯結構,是指具有包含-O-C(O)-所表示的基的一個環(內酯環)的結構。另外,所謂環狀碳酸酯結構,是指具有包含-O-C(O)-O-所表示的基的一個環(環狀碳酸酯環)的結構。所謂磺內酯結構,是指具有包含-O-S(O)2 -所表示的基的一個環(磺內酯環)的結構。[Structural unit (a3)] The structural unit (a3) is a structural unit containing a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination of these. The resin (A0) has a structural unit (a3) in addition to the structural unit (a1) and the structural unit (a2), whereby the polarity can be moderated. As a result, the radiation-sensitive resin composition can form a finer resist pattern with excellent rectangular cross-sectional shape as a chemically amplified resist material. Here, the lactone structure refers to a structure having one ring (lactone ring) including a group represented by -OC(O)-. In addition, the cyclic carbonate structure refers to a structure having one ring (cyclic carbonate ring) including a group represented by -OC(O)-O-. The sultone structure refers to a structure having one ring (sultone ring) including a group represented by -OS(O) 2 -.
作為結構單元(a3),例如可列舉下述式所表示的結構單元等。As a structural unit (a3), the structural unit etc. which are represented by the following formula, for example are mentioned.
[化8] [化8]
[化9] [化9]
[化10] [化10]
[化11] [化11]
所述式中,RAL 為氫原子、氟原子、甲基或三氟甲基。In the formula, R AL is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group.
作為所述RAL ,就提供結構單元(a3)的單量體的共聚性的觀點而言,較佳為氫原子及甲基,更佳為甲基。As said R AL , from the viewpoint of providing the copolymerizability of the monomer of the structural unit (a3), a hydrogen atom and a methyl group are preferable, and a methyl group is more preferable.
作為結構單元(a3),該些中,較佳為含有降冰片烷內酯結構的結構單元、含有氧雜降冰片烷內酯結構的結構單元、含有γ-丁內酯結構的結構單元、含有碳酸伸乙酯結構的結構單元、及含有降冰片烷磺內酯結構的結構單元,更佳為源自(甲基)丙烯酸降冰片烷內酯-基酯的結構單元、源自(甲基)丙烯酸氧雜降冰片烷內酯-基酯的結構單元、源自經氰基取代的(甲基)丙烯酸降冰片烷內酯-基酯的結構單元、源自(甲基)丙烯酸降冰片烷內酯-基氧基羰基甲酯的結構單元、源自(甲基)丙烯酸丁內酯-3-基酯的結構單元、源自(甲基)丙烯酸丁內酯-4-基酯的結構單元、源自(甲基)丙烯酸-3,5-二甲基丁內酯-3-基酯的結構單元、源自(甲基)丙烯酸-4,5-二甲基丁內酯-4-基酯的結構單元、源自(甲基)丙烯酸-1-(丁內酯-3-基)環己烷-1-基酯的結構單元、源自(甲基)丙烯酸碳酸伸乙酯-基甲酯的結構單元、源自(甲基)丙烯酸環己烯碳酸酯-基甲酯的結構單元、源自(甲基)丙烯酸降冰片烷磺內酯-基酯的結構單元、及源自(甲基)丙烯酸降冰片烷磺內酯-基氧基羰基甲酯的結構單元。As the structural unit (a3), among these, a structural unit containing a norbornane lactone structure, a structural unit containing an oxanorbornane lactone structure, a structural unit containing a γ-butyrolactone structure, and The structural unit of the ethylene carbonate structure, and the structural unit containing the norbornane sultone structure, more preferably the structural unit derived from (meth)acrylate norbornane lactone-based ester, derived from (methyl) The structural unit of oxanorbornane lactone-based acrylate, a structural unit derived from cyano-substituted norbornane lactone-based (meth)acrylate, and a structural unit derived from norbornane (meth)acrylate The structural unit of ester-oxycarbonyl methyl ester, the structural unit derived from (meth)acrylate butyrolactone-3-yl ester, the structural unit derived from (meth)acrylate butyrolactone-4-yl ester, Structural unit derived from (meth)acrylic acid-3,5-dimethylbutyrolactone-3-yl ester, derived from (meth)acrylic acid-4,5-dimethylbutyrolactone-4-yl ester The structural unit, derived from (meth)acrylate-1-(butyrolactone-3-yl)cyclohexane-1-yl ester, derived from (meth)acrylate ethylene carbonate-methyl ester The structural unit, the structural unit derived from (meth) acrylate cyclohexene carbonate-based methyl ester, the structural unit derived from (meth) acrylate norbornane sultone-based ester, and the structural unit derived from (methyl) ) The structural unit of acrylate-norbornane sultone-oxycarbonyl methyl ester.
於樹脂(A0)具有結構單元(a3)的情況下,作為結構單元(a3)相對於構成樹脂(A0)的所有結構單元的含有比例的下限,較佳為1莫耳%,更佳為10莫耳%,進而佳為20莫耳%,特佳為25莫耳%。另一方面,作為所述含有比例的上限,較佳為70莫耳%,更佳為65莫耳%,進而佳為60莫耳%,特佳為55莫耳%。藉由將所述含有比例設為所述範圍,可形成更微細且剖面形狀的矩形性優異的抗蝕劑圖案。When the resin (A0) has a structural unit (a3), the lower limit of the content ratio of the structural unit (a3) to all the structural units constituting the resin (A0) is preferably 1 mol%, more preferably 10 Mole%, further preferably 20 mole%, particularly preferably 25 mole%. On the other hand, the upper limit of the content ratio is preferably 70 mol%, more preferably 65 mol%, still more preferably 60 mol%, and particularly preferably 55 mol%. By setting the content ratio in the above range, a finer resist pattern with excellent rectangular cross-sectional shape can be formed.
[結構單元(a4)] 樹脂(A0)亦可適宜具有所述結構單元(a1)~結構單元(a3)以外的其他結構單元(亦稱為結構單元(a4))。作為結構單元(a4),例如可列舉具有氟原子、醇性羥基、羧基、氰基、硝基、磺醯胺基等的結構單元等。該些中,較佳為具有氟原子的結構單元、具有醇性羥基的結構單元及具有羧基的結構單元,更佳為具有氟原子的結構單元及具有醇性羥基的結構單元。[Structural unit (a4)] The resin (A0) may suitably have another structural unit (also referred to as a structural unit (a4)) other than the structural unit (a1) to the structural unit (a3). As a structural unit (a4), the structural unit etc. which have a fluorine atom, an alcoholic hydroxyl group, a carboxyl group, a cyano group, a nitro group, a sulfonamide group, etc. are mentioned, for example. Among these, a structural unit having a fluorine atom, a structural unit having an alcoholic hydroxyl group, and a structural unit having a carboxyl group are preferable, and a structural unit having a fluorine atom and a structural unit having an alcoholic hydroxyl group are more preferable.
於樹脂(A0)具有結構單元(a4)的情況下,作為結構單元(a4)相對於構成樹脂(A0)的所有結構單元的含有比例的下限,較佳為1莫耳%,更佳為5莫耳%,進而佳為10莫耳%。另一方面,作為所述含有比例的上限,較佳為50莫耳%,更佳為40莫耳%,進而佳為30莫耳%。藉由將其他結構單元的含有比例設為所述範圍,可使樹脂(A0)對於顯影液的溶解性更適度。若其他結構單元的含有比例超過所述上限,則有時圖案形成性降低。When the resin (A0) has a structural unit (a4), the lower limit of the content ratio of the structural unit (a4) to all the structural units constituting the resin (A0) is preferably 1 mol%, more preferably 5 Mole%, and more preferably 10 mole%. On the other hand, the upper limit of the content ratio is preferably 50 mol%, more preferably 40 mol%, and still more preferably 30 mol%. By setting the content ratio of the other structural unit in the above range, the solubility of the resin (A0) in the developer can be more moderate. If the content ratio of other structural units exceeds the upper limit, the pattern formability may decrease.
另外,本發明的樹脂(A0)中,例如(i)於使由可進行鹼水解的基保護的羥基苯乙烯單體聚合後使其水解而獲得的羥基苯乙烯的重複結構、以及(ii)將羥基苯乙烯單體直接聚合而獲得的重複結構均可相當於所述結構單元(a1)。另外,關於(iii)使由藉由EUV或電子束(EB)曝光解離的基保護羥基的羥基苯乙烯單體聚合而獲得的重複結構,可相當於所述「結構單元(a2)」。In addition, in the resin (A0) of the present invention, for example, (i) a repeating structure of hydroxystyrene obtained by polymerizing a hydroxystyrene monomer protected by an alkali-hydrolyzable group and then hydrolyzing it, and (ii) Any repeating structure obtained by directly polymerizing a hydroxystyrene monomer can correspond to the structural unit (a1). In addition, (iii) a repeating structure obtained by polymerizing a hydroxystyrene monomer protecting a hydroxyl group by a group dissociated by EUV or electron beam (EB) exposure may correspond to the aforementioned "structural unit (a2)".
作為樹脂(A0)的含量,通常於所述感放射線性樹脂組成物的總固體成分中為85質量%以上。其中,較佳為95質量%以上,更佳為99質量%以上,進而佳為99.9質量%以上,特佳為99.99質量%以上。此處,所謂「固體成分」,是指所述感放射線性樹脂組成物中所含的成分中除了(B)溶劑以外的所有成分。The content of the resin (A0) is usually 85% by mass or more in the total solid content of the radiation-sensitive resin composition. Among them, it is preferably 95% by mass or more, more preferably 99% by mass or more, still more preferably 99.9% by mass or more, and particularly preferably 99.99% by mass or more. Here, the "solid content" refers to all components other than the (B) solvent among the components contained in the radiation-sensitive resin composition.
(樹脂(A0)的合成方法) 作為基礎樹脂的樹脂(A0)例如可藉由使用自由基聚合起始劑等,使提供各結構單元的單量體於適當的溶劑中進行聚合反應來合成。(Synthesis method of resin (A0)) The resin (A0) as the base resin can be synthesized, for example, by using a radical polymerization initiator or the like, and polymerizing monomers that provide each structural unit in an appropriate solvent.
作為所述自由基聚合起始劑,可列舉:偶氮雙異丁腈(Azobisisobutyronitrile,AIBN)、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2'-偶氮雙(2-環丙基丙腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙異丁酸二甲酯等偶氮系自由基起始劑;過氧化苯甲醯、第三丁基過氧化氫、枯烯過氧化氫等過氧化物系自由基起始劑等。該些中,較佳為AIBN、2,2'-偶氮雙異丁酸二甲酯,更佳為AIBN。該些自由基起始劑可單獨使用一種或混合使用兩種以上。Examples of the radical polymerization initiator include: azobisisobutyronitrile (AIBN), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile) , 2,2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobisisobutyric acid Azo radical initiators such as dimethyl; peroxide radical initiators such as benzyl peroxide, tert-butyl hydroperoxide, cumene hydroperoxide, etc. Among these, AIBN, dimethyl 2,2'-azobisisobutyrate are preferred, and AIBN is more preferred. These radical initiators can be used alone or in combination of two or more.
作為所述聚合反應中所使用的溶劑,例如可列舉:正戊烷、正己烷、正庚烷、正辛烷、正壬烷、正癸烷等烷烴類;環己烷、環庚烷、環辛烷、十氫萘、降冰片烷等環烷烴類;苯、甲苯、二甲苯、乙基苯、枯烯等芳香族烴類;氯丁烷類、溴己烷類、二氯乙烷類、六亞甲基二溴(hexamethylene dibromide)、氯苯等鹵化烴類;乙酸乙酯、乙酸正丁酯、乙酸異丁酯、丙酸甲酯等飽和羧酸酯類;丙酮、甲基乙基酮、4-甲基-2-戊酮、2-庚酮等酮類;四氫呋喃、二甲氧基乙烷類、二乙氧基乙烷類等醚類;甲醇、乙醇、1-丙醇、2-丙醇、4-甲基-2-戊醇等醇類等。該些於聚合反應中所使用的溶劑可單獨使用一種或併用兩種以上。Examples of the solvent used in the polymerization reaction include alkanes such as n-pentane, n-hexane, n-heptane, n-octane, n-nonane, and n-decane; cyclohexane, cycloheptane, and cyclohexane. Cycloalkanes such as octane, decahydronaphthalene, norbornane; aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, cumene, etc.; chlorobutane, bromohexane, dichloroethane, Halogenated hydrocarbons such as hexamethylene dibromide and chlorobenzene; saturated carboxylic acid esters such as ethyl acetate, n-butyl acetate, isobutyl acetate, and methyl propionate; acetone, methyl ethyl ketone , 4-methyl-2-pentanone, 2-heptanone and other ketones; tetrahydrofuran, dimethoxyethane, diethoxyethane and other ethers; methanol, ethanol, 1-propanol, 2 -Alcohols such as propanol and 4-methyl-2-pentanol. These solvents used in the polymerization reaction may be used singly or in combination of two or more kinds.
作為所述聚合反應中的反應溫度,通常為40℃~150℃,較佳為50℃~120℃。作為反應時間,通常為1小時~48小時,較佳為1小時~24小時。The reaction temperature in the polymerization reaction is usually 40°C to 150°C, preferably 50°C to 120°C. The reaction time is usually 1 hour to 48 hours, preferably 1 hour to 24 hours.
作為基礎樹脂的樹脂(A0)的分子量並無特別限定,藉由凝膠滲透層析法(gel permeation chromatography,GPC)所獲得的聚苯乙烯換算重量平均分子量(Mw)較佳為1,000以上且50,000以下,更佳為2,000以上且30,000以下,進而佳為3,000以上且15,000以下,特佳為4,000以上且12,000以下。若樹脂(A0)的Mw未滿所述下限,則有時所獲得的抗蝕劑膜的耐熱性降低。若樹脂(A0)的Mw超過所述上限,則有時抗蝕劑膜的顯影性降低。The molecular weight of the resin (A0) as the base resin is not particularly limited. The polystyrene-converted weight average molecular weight (Mw) obtained by gel permeation chromatography (GPC) is preferably 1,000 or more and 50,000 Below, more preferably 2,000 or more and 30,000 or less, still more preferably 3,000 or more and 15,000 or less, and particularly preferably 4,000 or more and 12,000 or less. If the Mw of the resin (A0) is less than the lower limit, the heat resistance of the obtained resist film may decrease. If the Mw of the resin (A0) exceeds the upper limit, the developability of the resist film may decrease.
作為基礎樹脂的樹脂(A0)的藉由GPC所獲得的Mw相對於聚苯乙烯換算數量平均分子量(Mn)的比(Mw/Mn)通常為1以上且5以下,較佳為1以上且3以下,進而佳為1以上且2以下。The ratio (Mw/Mn) of the resin (A0) as the base resin of the Mw obtained by GPC to the polystyrene-converted number average molecular weight (Mn) is usually 1 or more and 5 or less, preferably 1 or more and 3 Below, it is more preferable that it is 1 or more and 2 or less.
本說明書中的樹脂的Mw及Mn是使用基於以下的條件的凝膠滲透層析法(GPC)測定而得的值。 GPC管柱:G2000HXL 2根、G3000HXL 1根、G4000HXL 1根(以上為東曹(Tosoh)製造) 管柱溫度:40℃ 溶出溶劑:四氫呋喃 流速:1.0 mL/min 試樣濃度:1.0質量% 試樣注入量:100 μL 檢測器:示差折射計 標準物質:單分散聚苯乙烯The Mw and Mn of the resin in this specification are values measured using gel permeation chromatography (GPC) based on the following conditions. GPC column: 2 G2000HXL, 1 G3000HXL, 1 G4000HXL (the above are manufactured by Tosoh) Column temperature: 40℃ Dissolution solvent: tetrahydrofuran Flow rate: 1.0 mL/min Sample concentration: 1.0% by mass Sample injection volume: 100 μL Detector: Differential refractometer Standard material: monodisperse polystyrene
(其他樹脂) 本實施形態的感放射線性樹脂組成物亦可包含氟原子的質量含有率較所述基礎樹脂更大的樹脂(以下,亦稱為「高氟含量樹脂」)作為其他樹脂。於所述感放射線性樹脂組成物含有高氟含量樹脂的情況下,可相對於所述基礎樹脂而偏向存在於抗蝕劑膜的表層,其結果,可將抗蝕劑膜表面的狀態或抗蝕劑膜中的成分分佈控制為所需的狀態。(Other resins) The radiation-sensitive resin composition of the present embodiment may also include a resin having a higher mass content of fluorine atoms than the base resin (hereinafter, also referred to as "high fluorine content resin") as another resin. When the radiation-sensitive resin composition contains a resin with a high fluorine content, it can be present on the surface layer of the resist film rather than the base resin. As a result, the state or resistance of the resist film surface can be improved. The composition distribution in the etchant film is controlled to a desired state.
作為高氟含量樹脂,較佳為具有例如下述式(3)所表示的結構單元(以下,亦稱為「結構單元(a5)」)。 [化12] As a high fluorine content resin, it is preferable to have, for example, a structural unit represented by the following formula (3) (hereinafter, also referred to as "structural unit (a5)"). [化12]
所述式(3)中,R13 為氫原子、甲基或三氟甲基。G為單鍵、氧原子、硫原子、-COO-、-SO2 ONH-、-CONH-或-OCONH-。R14 為碳數1~20的一價氟化鏈狀烴基或碳數3~20的一價氟化脂環式烴基。In the formula (3), R 13 is a hydrogen atom, a methyl group, or a trifluoromethyl group. G is a single bond, an oxygen atom, a sulfur atom, -COO-, -SO 2 ONH-, -CONH- or -OCONH-. R 14 is a monovalent fluorinated chain hydrocarbon group having 1 to 20 carbons or a monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbons.
作為所述R13 ,就提供結構單元(a5)的單量體的共聚性的觀點而言,較佳為氫原子及甲基,更佳為甲基。As said R 13 , from the viewpoint of providing the copolymerizability of the monomer of the structural unit (a5), a hydrogen atom and a methyl group are preferable, and a methyl group is more preferable.
作為所述GL ,就提供結構單元(a5)的單量體的共聚性的觀點而言,較佳為單鍵及-COO-,更佳為-COO-。As said G L , from the viewpoint of providing the copolymerizability of the monomer of the structural unit (a5), a single bond and -COO- are preferred, and -COO- is more preferred.
作為所述R14 所表示的碳數1~20的一價氟化鏈狀烴基,可列舉碳數1~20的直鏈或分支鏈烷基所具有的氫原子的一部分或全部經氟原子取代而成者。Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 20 carbons represented by R 14 include that a part or all of the hydrogen atoms of the straight or branched chain alkyl group having 1 to 20 carbons are substituted with fluorine atoms. Become.
作為所述R14 所表示的碳數3~20的一價氟化脂環式烴基,可列舉碳數3~20的單環或多環式烴基所具有的氫原子的一部分或全部經氟原子取代而成者。Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 20 carbons represented by R 14 include part or all of the hydrogen atoms of the monocyclic or polycyclic hydrocarbon group having 3 to 20 carbons via fluorine atoms. Replaced by.
作為所述R14 ,較佳為氟化鏈狀烴基,更佳為氟化烷基,進而佳為2,2,2-三氟乙基、1,1,1,3,3,3-六氟丙基及5,5,5-三氟-1,1-二乙基戊基。The R 14 is preferably a fluorinated chain hydrocarbon group, more preferably a fluorinated alkyl group, and still more preferably 2,2,2-trifluoroethyl, 1,1,1,3,3,3-hexa Fluoropropyl and 5,5,5-trifluoro-1,1-diethylpentyl.
於高氟含量樹脂具有結構單元(a5)的情況下,作為結構單元(a5)的含有比例的下限,相對於構成高氟含量樹脂的所有結構單元,較佳為10 mol%,更佳為15 mol%,進而佳為20 mol%,特佳為25 mol%。作為所述含有比例的上限,較佳為60 mol%,更佳為50 mol%,進而佳為40 mol%。藉由將結構單元(a5)的含有比例設為所述範圍,可更適度地調整高氟含量樹脂的氟原子的質量含有率,進一步促進於抗蝕劑膜的表層的偏向存在化。When the high fluorine content resin has the structural unit (a5), the lower limit of the content ratio of the structural unit (a5) is preferably 10 mol%, more preferably 15 relative to all the structural units constituting the high fluorine content resin. mol%, more preferably 20 mol%, particularly preferably 25 mol%. The upper limit of the content ratio is preferably 60 mol%, more preferably 50 mol%, and still more preferably 40 mol%. By setting the content ratio of the structural unit (a5) in the above range, the mass content of fluorine atoms in the high fluorine content resin can be adjusted more appropriately, and the presence of a bias in the surface layer of the resist film can be further promoted.
高氟含量樹脂除了結構單元(a5)以外亦可具有下述式(f-1)所表示的含氟原子的結構單元(以下,亦稱為結構單元(a6))。高氟含量樹脂藉由具有結構單元(f-1),可提高對於鹼性顯影液的溶解性,抑制顯影缺陷的產生。 [化13] The high fluorine content resin may have a fluorine atom-containing structural unit represented by the following formula (f-1) (hereinafter, also referred to as a structural unit (a6)) in addition to the structural unit (a5). The high fluorine content resin has the structural unit (f-1), which can improve the solubility to the alkaline developer and suppress the development of defects. [化13]
結構單元(a6)大致區分為具有(x)鹼可溶性基的情況、以及具有(y)藉由鹼的作用解離且對於鹼性顯影液的溶解性增大的基(以下,亦簡稱為「鹼解離性基」)的情況此兩種情況。(x)、(y)兩者共通,所述式(f-2)中,RC 為氫原子、氟原子、甲基或三氟甲基。RD 為單鍵、碳數1~20的(s+1)價的烴基、於所述烴基的RE 側的末端鍵結有氧原子、硫原子、-NRdd -、羰基、-COO-或-CONH-而成的結構、或者所述烴基所具有的氫原子的一部分經具有雜原子的有機基取代而成的結構。Rdd 為氫原子或碳數1~10的一價烴基。s為1~3的整數。The structural unit (a6) is roughly divided into a case having (x) an alkali-soluble group and a group having (y) that is dissociated by the action of an alkali and has increased solubility in an alkaline developer (hereinafter, also abbreviated as "alkali Dissociative basis") in these two cases. Both (x) and (y) are common. In the formula (f-2), R C is a hydrogen atom, a fluorine atom, a methyl group, or a trifluoromethyl group. R D is a single bond, the carbon number (s + 1) valent hydrocarbon group having 1 to 20, in the terminal bond of the hydrocarbon group R E side of the junction oxygen atom, a sulfur atom, -NR dd -, carbonyl, -COO- Or a structure formed of -CONH-, or a structure formed by substituting a part of the hydrogen atoms of the hydrocarbon group with an organic group having a heteroatom. R dd is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. s is an integer of 1-3.
於結構單元(a6)具有(x)鹼可溶性基的情況下,RF 為氫原子,A1 為氧原子、-COO-*或-SO2 O-*。*表示鍵結於RF 的部位。W1 為單鍵、碳數1~20的烴基或二價氟化烴基。於A1 為氧原子的情況下,W1 為於A1 所鍵結的碳原子上具有氟原子或氟烷基的氟化烴基。RE 為單鍵或碳數1~20的二價有機基。於s為2或3的情況下,多個RE 、W1 、A1 及RF 可分別相同亦可不同。藉由結構單元(a6)具有(x)鹼可溶性基,可提高對於鹼性顯影液的親和性,且抑制顯影缺陷。作為具有(x)鹼可溶性基的結構單元(a6),特佳為A1 為氧原子且W1 為1,1,1,3,3,3-六氟-2,2-甲烷二基的情況。When the structural unit (a6) has (x) an alkali-soluble group, R F is a hydrogen atom, and A 1 is an oxygen atom, -COO-* or -SO 2 O-*. * Indicates the position bonded to R F. W 1 is a single bond, a hydrocarbon group having 1 to 20 carbon atoms, or a divalent fluorinated hydrocarbon group. When A 1 is an oxygen atom, W 1 is a fluorinated hydrocarbon group having a fluorine atom or a fluoroalkyl group on the carbon atom to which A 1 is bonded. RE is a single bond or a divalent organic group having 1 to 20 carbons. When s is 2 or 3, a plurality of R E , W 1 , A 1 and R F may be the same or different. Since the structural unit (a6) has an alkali-soluble group (x), the affinity for an alkaline developer can be improved and development defects can be suppressed. As the structural unit (a6) having (x) an alkali-soluble group, it is particularly preferred that A 1 is an oxygen atom and W 1 is 1,1,1,3,3,3-hexafluoro-2,2-methanediyl Condition.
於結構單元(a6)具有(y)鹼解離性基的情況下,RF 為碳數1~30的一價有機基,A1 為氧原子、-NRaa -、-COO-*或-SO2 O-*。Raa 為氫原子或碳數1~10的一價烴基。*表示鍵結於RF 的部位。W1 為單鍵或碳數1~20的二價氟化烴基。RE 為單鍵或碳數1~20的二價有機基。於A1 為-COO-*或-SO2 O-*的情況下,W1 或RF 於與A1 鍵結的碳原子或與其鄰接的碳原子上具有氟原子。於A1 為氧原子的情況下,W1 、RE 為單鍵,RD 為於碳數1~20的烴基的RE 側的末端鍵結有羰基而成的結構,RF 為具有氟原子的有機基。於s為2或3的情況下,多個RE 、W1 、A1 及RF 可分別相同亦可不同。藉由結構單元(a6)具有(y)鹼解離性基,於鹼顯影步驟中,抗蝕劑膜表面自疏水性變化為親水性。其結果,可大幅提高對於顯影液的親和性,更有效率地抑制顯影缺陷。作為具有(y)鹼解離性基的結構單元(a6),特佳為A1 為-COO-*且RF 或W1 或者該些兩者具有氟原子者。When the structural unit (a6) has (y) a base dissociable group, R F is a monovalent organic group with 1 to 30 carbon atoms, and A 1 is an oxygen atom, -NR aa -, -COO-* or -SO 2 O-*. R aa is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. * Indicates the position bonded to R F. W 1 is a single bond or a divalent fluorinated hydrocarbon group having 1 to 20 carbons. RE is a single bond or a divalent organic group having 1 to 20 carbons. When A 1 is -COO-* or -SO 2 O-*, W 1 or R F has a fluorine atom on the carbon atom bonded to A 1 or a carbon atom adjacent to it. R E side terminal bond in the case where A 1 is an oxygen atom, W 1, R E is a single bond, R D is a hydrocarbon group having 1 to to 20 have a junction structure formed by a carbonyl group, R F is a fluorine The organic group of the atom. When s is 2 or 3, a plurality of R E , W 1 , A 1 and R F may be the same or different. Since the structural unit (a6) has (y) an alkali dissociable group, in the alkali development step, the surface of the resist film changes from hydrophobic to hydrophilic. As a result, the affinity for the developer can be greatly improved, and development defects can be suppressed more efficiently. As the structural unit (a6) having (y) a base dissociable group, it is particularly preferable that A 1 is -COO-* and R F or W 1 or both of them have a fluorine atom.
作為RC ,就提供結構單元(a6)的單量體的共聚性等觀點而言,較佳為氫原子及甲基,更佳為甲基。R C is preferably a hydrogen atom and a methyl group, and more preferably a methyl group, from the viewpoint of providing the copolymerizability of the monomer of the structural unit (a6) and the like.
於RE 為二價有機基的情況下,較佳為具有內酯結構的基,更佳為具有多環的內酯結構的基,進而佳為具有降冰片烷內酯結構的基。When RE is a divalent organic group, it is preferably a group having a lactone structure, more preferably a group having a polycyclic lactone structure, and still more preferably a group having a norbornane lactone structure.
於高氟含量樹脂具有結構單元(a6)的情況下,作為結構單元(a6)的含有比例的下限,相對於構成高氟含量樹脂的所有結構單元,較佳為10 mol%,更佳為20 mol%,進而佳為30 mol%,特佳為35 mol%。作為所述含有比例的上限,較佳為90 mol%,更佳為75 mol%,進而佳為60 mol%。藉由將結構單元(a6)的含有比例設為所述範圍,可進一步提高液浸曝光時的抗蝕劑膜的撥水性。When the high fluorine content resin has the structural unit (a6), the lower limit of the content ratio of the structural unit (a6) is preferably 10 mol%, more preferably 20 relative to all the structural units constituting the high fluorine content resin. mol%, more preferably 30 mol%, particularly preferably 35 mol%. The upper limit of the content ratio is preferably 90 mol%, more preferably 75 mol%, and still more preferably 60 mol%. By setting the content ratio of the structural unit (a6) in the above range, the water repellency of the resist film at the time of liquid immersion exposure can be further improved.
作為高氟含量樹脂的Mw的下限,較佳為1,000,更佳為2,000,進而佳為3,000,特佳為5,000。作為所述Mw的上限,較佳為50,000,更佳為30,000,進而佳為20,000,特佳為15,000。The lower limit of Mw of the high fluorine content resin is preferably 1,000, more preferably 2,000, still more preferably 3,000, and particularly preferably 5,000. The upper limit of the Mw is preferably 50,000, more preferably 30,000, still more preferably 20,000, and particularly preferably 15,000.
作為高氟含量樹脂的Mw/Mn的下限,通常為1,更佳為1.1。作為所述Mw/Mn的上限,通常為5,較佳為3,更佳為2,進而佳為1.7。The lower limit of Mw/Mn of the high fluorine content resin is usually 1, and more preferably 1.1. As the upper limit of the Mw/Mn, it is usually 5, preferably 3, more preferably 2, and still more preferably 1.7.
作為高氟含量樹脂的含量的下限,相對於所述感放射線性樹脂組成物中的總固體成分,較佳為0.1質量%,更佳為0.5質量%,進而佳為1質量%,特佳為1.5質量%。作為所述含量的上限,較佳為20質量%,更佳為15質量%,進而佳為10質量%,特佳為7質量%。As the lower limit of the content of the high fluorine content resin, relative to the total solid content in the radiation-sensitive resin composition, it is preferably 0.1% by mass, more preferably 0.5% by mass, still more preferably 1% by mass, and particularly preferably 1.5% by mass. The upper limit of the content is preferably 20% by mass, more preferably 15% by mass, still more preferably 10% by mass, and particularly preferably 7% by mass.
作為高氟含量樹脂的含量的下限,相對於所述基礎樹脂100質量份,較佳為0.1質量份,更佳為0.5質量份,進而佳為1質量份,特佳為1.5質量份。作為所述含量的上限,較佳為15質量份,更佳為10質量份,進而佳為8質量份,特佳為5質量份。As the lower limit of the content of the high fluorine content resin, relative to 100 parts by mass of the base resin, it is preferably 0.1 parts by mass, more preferably 0.5 parts by mass, still more preferably 1 part by mass, particularly preferably 1.5 parts by mass. The upper limit of the content is preferably 15 parts by mass, more preferably 10 parts by mass, still more preferably 8 parts by mass, particularly preferably 5 parts by mass.
藉由將高氟含量樹脂的含量設為所述範圍,可使高氟含量樹脂更有效地偏向存在於抗蝕劑膜的表層,其結果,可進一步提高液浸曝光時的抗蝕劑膜的表面的撥水性。所述感放射線性樹脂組成物可含有一種或兩種以上的高氟含量樹脂。By setting the content of the high fluorine content resin within the above range, the high fluorine content resin can be more effectively concentrated on the surface layer of the resist film. As a result, the resist film performance during liquid immersion exposure can be further improved. Water repellency of the surface. The radiation-sensitive resin composition may contain one or two or more resins with high fluorine content.
(高氟含量樹脂的合成方法) 高氟含量樹脂可利用與所述基礎樹脂的合成方法相同的方法來合成。(Synthetic method of high fluorine content resin) The high fluorine content resin can be synthesized by the same method as the synthesis method of the base resin.
((B)溶劑) 所述感放射線性樹脂組成物含有溶劑。溶劑只要為至少可溶解或分散樹脂、感放射線性酸產生劑、以及視需要含有的任意成分等的溶劑,則並無特別限定。((B) Solvent) The radiation-sensitive resin composition contains a solvent. The solvent is not particularly limited as long as it is a solvent that can dissolve or disperse the resin, the radiation-sensitive acid generator, and optionally contained optional components.
作為溶劑,例如可列舉:醇系溶劑、醚系溶劑、酮系溶劑、醯胺系溶劑、酯系溶劑、烴系溶劑等。Examples of the solvent include alcohol-based solvents, ether-based solvents, ketone-based solvents, amide-based solvents, ester-based solvents, and hydrocarbon-based solvents.
作為醇系溶劑,例如可列舉: 異丙醇、4-甲基-2-戊醇、3-甲氧基丁醇、正己醇、2-乙基己醇、糠醇、環己醇、3,3,5-三甲基環己醇、二丙酮醇等碳數1~18的一元醇系溶劑; 乙二醇、1,2-丙二醇、2-甲基-2,4-戊二醇、2,5-己二醇、二乙二醇、二丙二醇、三乙二醇、三丙二醇等碳數2~18的多元醇系溶劑; 將所述多元醇系溶劑所具有的羥基的一部分醚化而成的多元醇部分醚系溶劑等。As the alcohol solvent, for example: Isopropanol, 4-methyl-2-pentanol, 3-methoxybutanol, n-hexanol, 2-ethylhexanol, furfuryl alcohol, cyclohexanol, 3,3,5-trimethylcyclohexanol , Diacetone alcohol and other monohydric alcohol solvents with 1 to 18 carbon atoms; Ethylene glycol, 1,2-propanediol, 2-methyl-2,4-pentanediol, 2,5-hexanediol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, etc. Carbon number 2 ~18 polyol solvents; A partial polyol ether solvent etc. which are obtained by etherifying a part of the hydroxyl group which the said polyol solvent has.
作為醚系溶劑,例如可列舉: 二乙醚、二丙醚、二丁醚等二烷基醚系溶劑; 四氫呋喃、四氫吡喃等環狀醚系溶劑; 二苯基醚、苯甲醚(甲基苯基醚)等含芳香環的醚系溶劑; 將所述多元醇系溶劑所具有的羥基醚化而成的多元醇醚系溶劑等。As ether solvents, for example: Dialkyl ether solvents such as diethyl ether, dipropyl ether, and dibutyl ether; Cyclic ether solvents such as tetrahydrofuran and tetrahydropyran; Ether solvents containing aromatic rings such as diphenyl ether and anisole (methyl phenyl ether); A polyhydric alcohol ether solvent etc. which are obtained by etherifying the hydroxyl group which the said polyhydric alcohol solvent has.
作為酮系溶劑,例如可列舉:丙酮、丁酮、甲基-異丁基酮等鏈狀酮系溶劑; 環戊酮、環己酮、甲基環己酮等環狀酮系溶劑; 2,4-戊二酮、丙酮基丙酮、苯乙酮等。Examples of ketone solvents include chain ketone solvents such as acetone, methyl ethyl ketone, and methyl-isobutyl ketone; Cyclic ketone solvents such as cyclopentanone, cyclohexanone and methylcyclohexanone; 2,4-Pentanedione, acetonylacetone, acetophenone, etc.
作為醯胺系溶劑,例如可列舉:N,N'-二甲基咪唑啶酮、N-甲基吡咯啶酮等環狀醯胺系溶劑; N-甲基甲醯胺、N,N-二甲基甲醯胺、N,N-二乙基甲醯胺、乙醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基丙醯胺等鏈狀醯胺系溶劑等。Examples of amide-based solvents include cyclic amide-based solvents such as N,N'-dimethylimidazolidone and N-methylpyrrolidone; N-methylformamide, N,N-dimethylformamide, N,N-diethylformamide, acetamide, N-methylacetamide, N,N-dimethylethyl Chain amide-based solvents such as amide and N-methyl propanamide.
作為酯系溶劑,例如可列舉: 乙酸正丁酯、乳酸乙酯等單羧酸酯系溶劑; 二乙二醇單正丁醚乙酸酯、丙二醇單甲醚乙酸酯、二丙二醇單甲醚乙酸酯等多元醇部分醚乙酸酯系溶劑; γ-丁內酯、戊內酯等內酯系溶劑; 碳酸二乙酯、碳酸伸乙酯、碳酸伸丙酯等碳酸酯系溶劑; 二乙酸丙二醇、乙酸甲氧基三甘醇酯、乙二酸二乙酯、乙醯乙酸乙酯、乳酸乙酯、鄰苯二甲酸二乙酯等多元羧酸二酯系溶劑。As the ester-based solvent, for example: Monocarboxylic acid ester solvents such as n-butyl acetate and ethyl lactate; Polyol partial ether acetate solvents such as diethylene glycol mono-n-butyl ether acetate, propylene glycol monomethyl ether acetate, and dipropylene glycol monomethyl ether acetate; Lactone solvents such as γ-butyrolactone and valerolactone; Carbonate-based solvents such as diethyl carbonate, ethylene carbonate, and propylene carbonate; Polycarboxylic acid diester-based solvents such as propylene glycol diacetate, methoxytriethylene glycol acetate, diethyl oxalate, ethyl acetate, ethyl lactate, and diethyl phthalate.
作為烴系溶劑,例如可列舉: 正己烷、環己烷、甲基環己烷等脂肪族烴系溶劑; 苯、甲苯、二異丙基苯、正戊基萘等芳香族烴系溶劑等。As the hydrocarbon solvent, for example: Aliphatic hydrocarbon solvents such as n-hexane, cyclohexane and methylcyclohexane; Aromatic hydrocarbon solvents such as benzene, toluene, diisopropylbenzene, n-pentylnaphthalene, etc.
該些中,較佳為酯系溶劑、酮系溶劑,更佳為多元醇部分醚乙酸酯系溶劑、環狀酮系溶劑、內酯系溶劑,進而佳為丙二醇單甲醚乙酸酯、環己酮、γ-丁內酯。所述感放射線性樹脂組成物亦可含有一種或兩種以上的溶劑。Among these, ester-based solvents and ketone-based solvents are preferred, polyol partial ether acetate solvents, cyclic ketone-based solvents, and lactone-based solvents are more preferred, and propylene glycol monomethyl ether acetate, Cyclohexanone, γ-butyrolactone. The radiation-sensitive resin composition may also contain one or two or more solvents.
((C)感放射線性酸產生劑) 本發明的感放射線性樹脂組成物亦可含有感放射線性酸產生劑。作為(C)感放射線性酸產生劑,較佳為鎓鹽化合物,更佳為鋶鹽化合物及錪鹽。作為此種鎓鹽化合物,可使用公知的化合物。((C) Radiation-sensitive acid generator) The radiation-sensitive resin composition of the present invention may also contain a radiation-sensitive acid generator. (C) The radiation-sensitive acid generator is preferably an onium salt compound, and more preferably a sulfonium salt compound and an iodonium salt. As such an onium salt compound, a known compound can be used.
另外,本發明中,於所述(A)感放射線性樹脂組成物中含有(C)感放射線性酸產生劑的情況下,理想的是(C)感放射線性酸產生劑少,可列舉如下例子:所述(A)感放射線性樹脂組成物中,例如相對於(B)溶劑以外的成分的合計,所述(C)感放射線性酸產生劑較佳為0.1質量%以下,更佳為0.05質量%以下,進而佳為0.01質量%以下。另一方面,作為所述調配量的下限,例如可列舉0.0001質量%、0.00001質量%,理想的是不含(C)感放射線性酸產生劑(0質量%)。In addition, in the present invention, when the (C) radiation-sensitive acid generator is contained in the (A) radiation-sensitive resin composition, it is desirable that (C) the radiation-sensitive acid generator is small, and the following examples are listed Example: In the (A) radiation-sensitive resin composition, for example, the (C) radiation-sensitive acid generator is preferably 0.1% by mass or less, more preferably 0.05% by mass or less, more preferably 0.01% by mass or less. On the other hand, as the lower limit of the compounding amount, for example, 0.0001% by mass and 0.00001% by mass can be cited, and it is desirable that the (C) radiosensitive acid generator (0% by mass) is not contained.
如上所述,本發明中,並非必須藉由曝光步驟時的酸的存在、或利用曝光而自感放射線性酸產生劑產生的酸而引起所述結構單元(a2)的脫離等解離或可溶性變化。另外,於本發明的感放射線性樹脂組成物或抗蝕劑膜中不含或者實質上不存在(C)感放射線性酸產生劑,藉此抗蝕劑膜的構成成分簡單化,從而提高均勻性,或者曝光步驟時產生的酸所引起的曝光部、未曝光部邊界面的不良影響得到抑制。其結果,可更確實地提高抗蝕劑諸性能。因此,特別理想的是所述(C)感放射線性酸產生劑不包含於或者實質上不存在於本發明的感放射線性樹脂組成物或抗蝕劑膜中。As described above, in the present invention, it is not necessary to cause dissociation or solubility change such as the detachment of the structural unit (a2) due to the presence of an acid during the exposure step, or the acid generated by the self-induced radioactive acid generator through exposure. . In addition, the radiation-sensitive resin composition or resist film of the present invention does not contain or substantially does not contain (C) a radiation-sensitive acid generator, thereby simplifying the composition of the resist film and improving uniformity. The adverse effects on the boundary surface of the exposed part and the unexposed part caused by the acid generated during the exposure step are suppressed. As a result, the performance of the resist can be improved more reliably. Therefore, it is particularly desirable that the (C) radiation-sensitive acid generator is not contained or substantially not present in the radiation-sensitive resin composition or resist film of the present invention.
(其他任意成分) 所述感放射線性樹脂組成物除了所述成分以外,亦可含有其他任意成分。作為所述其他任意成分,例如可列舉:酸擴散控制劑、交聯劑、偏向存在化促進劑、界面活性劑、含有脂環式骨架的化合物、增感劑等。該些其他任意成分可分別使用一種或併用兩種以上。(Other optional ingredients) The radiation-sensitive resin composition may contain other optional components in addition to the above-mentioned components. Examples of the other optional components include acid diffusion control agents, cross-linking agents, localization accelerators, surfactants, compounds containing alicyclic skeletons, sensitizers, and the like. These other arbitrary components can be used individually by 1 type or in combination of 2 or more types.
((D)酸擴散控制劑) 所述感放射線性樹脂組成物視需要亦可含有酸擴散控制劑。酸擴散控制劑發揮如下效果:控制藉由曝光而自感放射線性酸產生劑產生的酸於抗蝕劑膜中的擴散現象,且抑制非曝光區域中的欠佳的化學反應。另外,所獲得的感放射線性樹脂組成物的儲存穩定性提高。進而,抗蝕劑圖案的解析度進一步提高,並且可抑制由自曝光至顯影處理為止的放置時間的變動所引起的抗蝕劑圖案的線寬變化,從而可獲得製程穩定性優異的感放射線性樹脂組成物。((D) Acid diffusion control agent) The said radiation sensitive resin composition may contain an acid diffusion control agent as needed. The acid diffusion control agent exerts the effect of controlling the diffusion phenomenon of the acid generated by the self-induced radioactive acid generator in the resist film by exposure, and suppressing the poor chemical reaction in the non-exposed area. In addition, the storage stability of the obtained radiation-sensitive resin composition is improved. Furthermore, the resolution of the resist pattern is further improved, and the line width change of the resist pattern caused by the variation in the standing time from exposure to development can be suppressed, so that radiation sensitivity with excellent process stability can be obtained. Resin composition.
(交聯劑) 交聯劑為具有兩個以上的官能基的化合物,於總括曝光步驟後的烘烤步驟中,藉由酸觸媒反應而於聚合物成分中引起交聯反應,使聚合物成分的分子量增加,藉此使圖案曝光部對於顯影液的溶解度降低。作為所述官能基,例如可列舉:(甲基)丙烯醯基、羥基甲基、烷氧基甲基、環氧基、乙烯基醚基等。(Crosslinking agent) The cross-linking agent is a compound having two or more functional groups. In the baking step after the general exposure step, the acid catalyst reaction causes a cross-linking reaction in the polymer component to increase the molecular weight of the polymer component. Thereby, the solubility of the pattern exposure part to the developer is reduced. As said functional group, (meth)acryloyl group, a hydroxymethyl group, an alkoxymethyl group, an epoxy group, a vinyl ether group, etc. are mentioned, for example.
(偏向存在化促進劑) 偏向存在化促進劑為具有使所述高氟含量樹脂更有效率地偏向存在於抗蝕劑膜表面的效果者。藉由使所述感放射線性樹脂組成物含有該偏向存在化促進劑,可較先前減少所述高氟含量樹脂的添加量。因此,維持所述感放射線性樹脂組成物的微影性能的同時,進一步抑制成分自抗蝕劑膜向液浸介質的溶出,或者可藉由高速掃描來更高速地進行液浸曝光,其結果,可提高抑制水印缺陷等源自液浸的缺陷的抗蝕劑膜表面的疏水性。作為可用作此種偏向存在化促進劑者,例如可列舉相對介電常數為30以上且200以下、一氣壓下的沸點為100℃以上的低分子化合物。作為此種化合物,具體而言,可列舉:內酯化合物、碳酸酯化合物、腈化合物、多元醇等。(Preferred to existence accelerator) The partial existence accelerator is one having the effect of making the high fluorine content resin more efficiently partial and existing on the surface of the resist film. By making the radiation-sensitive resin composition contain the deflection-existence accelerator, the addition amount of the high fluorine content resin can be reduced compared to the previous one. Therefore, while maintaining the lithography performance of the radiation-sensitive resin composition, the elution of the components from the resist film to the liquid immersion medium is further suppressed, or the liquid immersion exposure can be performed at a higher speed by high-speed scanning, as a result , It is possible to improve the hydrophobicity of the resist film surface that suppresses defects caused by liquid immersion, such as watermark defects. Examples of those that can be used as such a biased presence accelerator include low-molecular compounds having a relative permittivity of 30 or more and 200 or less and a boiling point of 100° C. or more under one atmosphere. As such a compound, specifically, a lactone compound, a carbonate compound, a nitrile compound, a polyhydric alcohol, etc. are mentioned.
(界面活性劑) 界面活性劑起到改良塗佈性、條紋(striation)、顯影性等的效果。作為界面活性劑,例如可列舉:聚氧乙烯月桂醚、聚氧乙烯硬脂醚、聚氧乙烯油烯醚、聚氧乙烯正辛基苯基醚、聚氧乙烯正壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯等非離子系界面活性劑;作為市售品,可列舉:KP341(信越化學工業製造)、珀利弗洛(Polyflow)No.75、珀利弗洛(Polyflow)No.95(以上由共榮社化學製造)、艾福拓(Eftop)EF301、艾福拓(Eftop)EF303、艾福拓(Eftop)EF352(以上由濤凱姆製品(Tohchem Products)製造)、美佳法(Megafac)F171、美佳法(Megafac)F173(以上由迪愛生(DIC)製造)、弗洛德(Fluorad)FC430、弗洛德(Fluorad)FC431(以上由住友3M製造)、阿薩佳(Asahi Guard)AG710、沙福隆(Surflon)S-382、沙福隆(Surflon)SC-101、沙福隆(Surflon)SC-102、沙福隆(Surflon)SC-103、沙福隆(Surflon)SC-104、沙福隆(Surflon)SC-105、沙福隆(Surflon)SC-106(以上由旭硝子工業製造)等。作為所述感放射線性樹脂組成物中的界面活性劑的含量,相對於樹脂100質量份,通常為2質量份以下。(Interface active agent) The surfactant has the effect of improving coatability, striation, developability, and the like. As surfactants, for example, polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene n-octyl phenyl ether, polyoxyethylene n-nonyl phenyl ether, polyoxyethylene stearyl ether, polyoxyethylene Non-ionic surfactants such as ethylene glycol dilaurate and polyethylene glycol distearate; commercially available products include: KP341 (manufactured by Shin-Etsu Chemical Industry), Polyflow No. 75. Polyflow No. 95 (the above are manufactured by Kyoeisha Chemicals), Eftop EF301, Eftop EF303, Eftop EF352 (the above are made by Taokai Tohchem Products, Megafac F171, Megafac F173 (manufactured by DIC), Fluorad FC430, Fluorad FC431 (above Manufactured by Sumitomo 3M), Asahi Guard AG710, Surflon S-382, Surflon SC-101, Surflon SC-102, Surflon ) SC-103, Surflon SC-104, Surflon SC-105, Surflon SC-106 (manufactured by Asahi Glass Industry), etc. The content of the surfactant in the radiation-sensitive resin composition is usually 2 parts by mass or less with respect to 100 parts by mass of the resin.
(含有脂環式骨架的化合物) 含有脂環式骨架的化合物起到改善耐乾式蝕刻性、圖案形狀、與基板的接著性等的效果。(Compounds containing alicyclic skeleton) The compound containing an alicyclic skeleton has an effect of improving dry etching resistance, pattern shape, adhesion to a substrate, and the like.
作為含有脂環式骨架的化合物,例如可列舉: 1-金剛烷羧酸、2-金剛烷酮、1-金剛烷羧酸第三丁酯等金剛烷衍生物類; 去氧膽酸第三丁酯、去氧膽酸第三丁氧基羰基甲酯、去氧膽酸2-乙氧基乙酯等去氧膽酸酯類; 石膽酸第三丁酯、石膽酸第三丁氧基羰基甲酯、石膽酸2-乙氧基乙酯等石膽酸酯類; 3-〔2-羥基-2,2-雙(三氟甲基)乙基〕四環[4.4.0.1(2,5).1(7,10)]十二烷、2-羥基-9-甲氧基羰基-5-氧代-4-氧雜-三環[4.2.1.0(3,7)]壬烷等。作為所述感放射線性樹脂組成物中的含有脂環式骨架的化合物的含量,相對於樹脂100質量份,通常為5質量份以下。As the compound containing an alicyclic skeleton, for example: 1-adamantane carboxylic acid, 2-adamantanone, 1-adamantane carboxylic acid tert-butyl ester and other adamantane derivatives; Deoxycholic acid tert-butyl ester, deoxycholic acid tert-butoxycarbonyl methyl ester, deoxycholic acid 2-ethoxyethyl ester and other deoxycholic acid esters; Lithocholic acid esters such as tertiary butyl lithocholic acid, tertiary butoxycarbonyl methyl lithocholic acid, 2-ethoxyethyl lithocholic acid; 3-[2-hydroxy-2,2-bis(trifluoromethyl)ethyl]tetracyclo[4.4.0.1(2,5).1(7,10)]dodecane, 2-hydroxy-9- Methoxycarbonyl-5-oxo-4-oxa-tricyclo[4.2.1.0(3,7)]nonane and the like. The content of the alicyclic skeleton-containing compound in the radiation-sensitive resin composition is usually 5 parts by mass or less with respect to 100 parts by mass of the resin.
(增感劑) 增感劑表現出使來源於感放射線性酸產生劑等的酸的生成量增加的作用,起到提高所述感放射線性樹脂組成物的「表觀的感度」的效果。(Sensitizer) The sensitizer has an effect of increasing the amount of acid derived from a radiation-sensitive acid generator or the like, and has an effect of improving the "apparent sensitivity" of the radiation-sensitive resin composition.
作為增感劑,例如可列舉:咔唑類、苯乙酮類、二苯甲酮類、萘類、酚類、聯乙醯、曙紅、孟加拉玫瑰紅、芘類、蒽類、啡噻嗪類等。該些增感劑可單獨使用,亦可併用兩種以上。作為所述感放射線性樹脂組成物中的增感劑的含量,相對於樹脂100質量份,通常為2質量份以下。Examples of sensitizers include carbazoles, acetophenones, benzophenones, naphthalenes, phenols, biacetin, eosin, rose bengal, pyrenes, anthracenes, and phenothiazines. Class etc. These sensitizers may be used alone, or two or more of them may be used in combination. The content of the sensitizer in the radiation-sensitive resin composition is usually 2 parts by mass or less with respect to 100 parts by mass of the resin.
<感放射線性樹脂組成物的製備方法> 所述(A)感放射線性樹脂組成物例如可藉由以規定的比例將樹脂(A0)及(B)溶劑、以及視需要的其他成分混合來製備。所述感放射線性樹脂組成物較佳為於混合後,利用例如孔徑0.05 μm左右的過濾器等進行過濾。作為所述感放射線性樹脂組成物的固體成分濃度,通常為0.1質量%~50質量%,較佳為0.5質量%~30質量%,更佳為1質量%~20質量%。<Preparation method of radiation-sensitive resin composition> The (A) radiation-sensitive resin composition can be prepared, for example, by mixing the resin (A0) and the (B) solvent and other components as necessary in a predetermined ratio. The radiation-sensitive resin composition is preferably mixed, and then filtered with a filter having a pore size of about 0.05 μm, for example. The solid content concentration of the radiation-sensitive resin composition is usually 0.1% by mass to 50% by mass, preferably 0.5% by mass to 30% by mass, and more preferably 1% by mass to 20% by mass.
<抗蝕劑圖案形成方法> 本發明的抗蝕劑圖案形成方法包括: 步驟(1)(以下,亦稱為「抗蝕劑膜形成步驟」),形成(C)感放射線性酸產生劑的含量為0.1質量%以下的抗蝕劑膜; 步驟(2)(以下,亦稱為「曝光步驟」),對所述抗蝕劑膜進行EUV或電子束(EB)曝光;以及 步驟(3)(以下,亦稱為「顯影步驟」),對所述步驟(2)中經曝光的抗蝕劑膜進行顯影。<Method of forming resist pattern> The resist pattern forming method of the present invention includes: Step (1) (hereinafter, also referred to as "resist film formation step"), forming (C) a resist film with a radiation-sensitive acid generator content of 0.1% by mass or less; Step (2) (hereinafter, also referred to as "exposure step"), performing EUV or electron beam (EB) exposure on the resist film; and In step (3) (hereinafter, also referred to as "development step"), the resist film exposed in the step (2) is developed.
根據所述抗蝕劑圖案形成方法,由於使用利用了所述感放射線性樹脂組成物等所形成的(C)感放射線性酸產生劑的含量為0.1質量%以下的抗蝕劑膜等,因此可形成可以優異的水準發揮曝光步驟中的感度或解析度的抗蝕劑圖案。以下,對各步驟進行說明。According to the resist pattern forming method, since (C) a resist film or the like having a radiation-sensitive acid generator content of 0.1% by mass or less formed using the radiation-sensitive resin composition or the like is used, It is possible to form a resist pattern that can exhibit sensitivity or resolution in the exposure step at an excellent level. Hereinafter, each step will be described.
[抗蝕劑膜形成步驟] 於本步驟(所述步驟(1))中,藉由所述感放射線性樹脂組成物等來形成抗蝕劑膜。作為形成該抗蝕劑膜的基板,例如可列舉:矽晶圓、二氧化矽、經鋁包覆的晶圓等先前公知者等。另外,亦可將例如日本專利特公平6-12452號公報或日本專利特開昭59-93448號公報等中所揭示的有機系或無機系的抗反射膜形成於基板上。作為塗佈方法,例如可列舉:旋轉塗佈(旋塗)、流延塗佈、輥塗佈等。亦可於塗佈後,視需要進行預烘烤(prebake,PB)以使塗膜中的溶劑揮發。作為PB溫度,通常為60℃~140℃,較佳為80℃~120℃。作為PB時間,通常為5秒~600秒,較佳為10秒~300秒。作為所形成的抗蝕劑膜的膜厚,較佳為10 nm~1,000 nm,更佳為10 nm~500 nm。[Resist Film Formation Step] In this step (the step (1)), a resist film is formed from the radiation-sensitive resin composition or the like. Examples of the substrate on which the resist film is formed include conventionally known ones such as silicon wafers, silicon dioxide, and aluminum-coated wafers. In addition, an organic or inorganic antireflection film disclosed in, for example, Japanese Patent Publication No. 6-12452 or Japanese Patent Application Publication No. 59-93448 may be formed on the substrate. Examples of the coating method include spin coating (spin coating), cast coating, roll coating, and the like. After coating, prebake (PB) may be carried out if necessary to volatilize the solvent in the coating film. The PB temperature is usually 60°C to 140°C, preferably 80°C to 120°C. The PB time is usually 5 seconds to 600 seconds, preferably 10 seconds to 300 seconds. The thickness of the resist film to be formed is preferably 10 nm to 1,000 nm, and more preferably 10 nm to 500 nm.
於進行液浸曝光的情況下,不管所述感放射線性樹脂組成物中的所述高氟含量樹脂等的撥水性聚合物添加劑的有無,出於避免液浸介質與抗蝕劑膜的直接接觸的目的,亦可於所述形成的抗蝕劑膜上設置對液浸介質而言為不溶性的液浸用保護膜。作為液浸用保護膜,亦可使用顯影步驟之前利用溶劑而剝離的溶劑剝離型保護膜(例如,參照日本專利特開2006-227632號公報)、與顯影步驟的顯影同時剝離的顯影液剝離型保護膜(例如,參照WO2005-069076號公報、WO2006-035790號公報)的任一種。其中,就產量的觀點而言,較佳為使用顯影液剝離型液浸用保護膜。In the case of liquid immersion exposure, regardless of the presence or absence of water-repellent polymer additives such as the high fluorine content resin in the radiation-sensitive resin composition, in order to avoid direct contact between the liquid immersion medium and the resist film For the purpose of the above, a protective film for liquid immersion that is insoluble to the liquid immersion medium may also be provided on the formed resist film. As the protective film for liquid immersion, a solvent-peelable protective film that is peeled off with a solvent before the development step (for example, refer to Japanese Patent Laid-Open No. 2006-227632), and a developer-peelable type that peels off at the same time as the development in the development step can also be used. Protective film (for example, refer to WO2005-069076 and WO2006-035790). Among them, from the viewpoint of yield, it is preferable to use a protective film for developer peeling type liquid immersion.
另外,於利用波長50 nm以下的放射線進行作為下一步驟的曝光步驟的情況下,較佳為使用具有所述結構單元(a1)及結構單元(a2)的樹脂作為所述組成物中的基礎樹脂。In addition, in the case of performing the exposure step as the next step using radiation with a wavelength of 50 nm or less, it is preferable to use a resin having the structural unit (a1) and the structural unit (a2) as the basis of the composition Resin.
另外,所述步驟(1)是形成(C)感放射線性酸產生劑的含量為0.1質量%以下的抗蝕劑膜的步驟,所述抗蝕劑膜的形成可適宜使用公知的方法。所述抗蝕劑膜的形成例如可藉由使用所述樹脂(A0)等而形成。更具體而言,例如所述抗蝕劑膜可由(A)感放射線性樹脂組成物中相對於(B)溶劑以外的成分的合計而言所述(C)感放射線性酸產生劑為0.1質量%以下的(A)感放射線性樹脂組成物簡便地形成。或者,例如所述抗蝕劑膜可由不含感放射線性酸產生劑的(A)感放射線性樹脂組成物簡便地形成。In addition, the step (1) is a step of forming (C) a resist film in which the content of the radiation-sensitive acid generator is 0.1% by mass or less, and a known method can be suitably used for the formation of the resist film. The resist film can be formed, for example, by using the resin (A0) or the like. More specifically, for example, the resist film may be (A) the radiation-sensitive resin composition with respect to (B) the total amount of components other than the solvent, and the (C) radiation-sensitive acid generator may be 0.1 mass The (A) radiation-sensitive resin composition of% or less is easily formed. Alternatively, for example, the resist film can be easily formed from the radiation-sensitive resin composition (A) that does not contain a radiation-sensitive acid generator.
另外,於所述步驟(1)中所形成的抗蝕劑膜中,(C)感放射線性酸產生劑的含量為0.1質量%以下,於抗蝕劑膜中含有(C)感放射線性酸產生劑的情況下,理想的是(C)感放射線性酸產生劑少,例如可列舉如下例子:於抗蝕劑膜中,所述(C)感放射線性酸產生劑更佳為0.05質量%以下,進而佳為0.01質量%以下。另一方面,作為所述調配量的下限,理想的是不含(C)感放射線性酸產生劑(0質量%)。In addition, in the resist film formed in the step (1), the content of (C) a radiation-sensitive acid generator is 0.1% by mass or less, and the resist film contains (C) a radiation-sensitive acid In the case of the generator, it is desirable that the (C) radiation-sensitive acid generator is small. For example, the following examples can be cited: In the resist film, the (C) radiation-sensitive acid generator is more preferably 0.05% by mass Below, it is more preferable that it is 0.01 mass% or less. On the other hand, as the lower limit of the compounding amount, it is desirable not to contain (C) the radioactive acid generator (0% by mass).
如上所述,本發明中,例如並非必須藉由曝光步驟時的酸的存在、或利用曝光而自感放射線性酸產生劑產生的酸而引起所述結構單元(a2)的脫離等解離或可溶性變化。另外,於本發明的抗蝕劑膜中不含或者實質上不存在(C)感放射線性酸產生劑,藉此抗蝕劑膜的構成成分簡單化,從而提高均勻性,或者曝光步驟時產生的酸所引起的曝光部、未曝光部邊界面的不良影響得到抑制。其結果,可更確實地提高抗蝕劑諸性能。因此,特別理想的是所述(C)感放射線性酸產生劑不包含於或者實質上不存在於本發明的抗蝕劑膜中。As described above, in the present invention, for example, it is not necessary to cause dissociation or solubility such as the detachment of the structural unit (a2) by the presence of an acid during the exposure step, or the acid generated by the self-induced radiographic acid generator by exposure. Variety. In addition, the (C) radiation-sensitive acid generator is not contained or substantially not present in the resist film of the present invention, whereby the constituent components of the resist film are simplified, thereby improving uniformity, or generation during the exposure step The adverse effects of the exposed part and the unexposed part of the boundary surface caused by the acid are suppressed. As a result, the performance of the resist can be improved more reliably. Therefore, it is particularly desirable that the (C) radiation-sensitive acid generator is not contained or substantially not contained in the resist film of the present invention.
[曝光步驟] 於本步驟(所述步驟(2))中,介隔光罩(視情況經由水等液浸介質)對所述步驟(1)即抗蝕劑膜形成步驟中形成的抗蝕劑膜照射放射線來進行曝光。作為用於曝光的放射線,根據目標圖案的線寬,例如可列舉:EUV(極紫外線)或電子束(EB)。[Exposure Step] In this step (the step (2)), the resist film formed in the step (1), the resist film formation step, is irradiated with radiation through a photomask (via a liquid immersion medium such as water as the case may be) To make an exposure. As the radiation used for exposure, depending on the line width of the target pattern, for example, EUV (extreme ultraviolet) or electron beam (EB) can be cited.
於藉由液浸曝光來進行曝光的情況下,作為所使用的液浸介質,例如可列舉水、氟系不活性液體等。液浸介質較佳為對曝光波長為透明、且折射率的溫度係數儘可能小以將投影至膜上的光學像的變形抑制於最小限度般的液體。於使用水的情況下,亦可以稍許的比例添加使水的表面張力減少、且使界面活性力增大的添加劑。該添加劑較佳為不將晶圓上的抗蝕劑膜溶解,並且對透鏡的下表面的光學塗層的影響可忽視。作為所使用的水,較佳為蒸餾水。In the case of exposure by liquid immersion exposure, as the liquid immersion medium to be used, for example, water, fluorine-based inactive liquid, and the like can be cited. The liquid immersion medium is preferably a liquid that is transparent to the exposure wavelength and has a temperature coefficient of refractive index as small as possible to minimize the distortion of the optical image projected on the film. In the case of using water, additives that reduce the surface tension of water and increase the interfacial activity may be added in a slight ratio. The additive preferably does not dissolve the resist film on the wafer, and has negligible influence on the optical coating on the lower surface of the lens. As the water used, distilled water is preferred.
於本申請案發明中,於所述曝光後,於曝光部與未曝光部產生對於顯影液的溶解性之差。再者,於本申請案發明中,由於不含或者實質上不含感放射線性酸產生劑,因此基本上於所述曝光後無需進行以促進自感放射線性酸產生劑產生的酸所引起的樹脂等所具有的酸解離性基的解離為目的的曝光後烘烤(post exposure bake,PEB)。然而,於本發明的所有實施形態中,為了與在曝光後藉由曝光自感放射線性酸產生劑產生酸的目的不同的目的,不排除進行作為加熱處理的PEB。作為所述加熱處理的PEB溫度例如為50℃~180℃,可列舉80℃~130℃。另外,作為所述加熱處理的PEB時間例如為5秒~600秒,可列舉10秒~300秒。In the invention of the present application, after the exposure, a difference in solubility with respect to the developer occurs between the exposed part and the unexposed part. Furthermore, in the invention of the present application, since it does not contain or substantially does not contain a radioactive acid generator, it is basically not necessary after the exposure to promote the acid caused by the self-induced radioactive acid generator. The dissociation of acid-dissociable groups possessed by resins and the like is post exposure bake (PEB) for the purpose of dissociation. However, in all the embodiments of the present invention, for the purpose different from the purpose of generating acid by the self-induced radioactive acid generator after exposure, it is not excluded to perform PEB as a heat treatment. The PEB temperature of the heat treatment is, for example, 50°C to 180°C, and 80°C to 130°C is exemplified. In addition, the PEB time of the heat treatment is, for example, 5 seconds to 600 seconds, and examples thereof include 10 seconds to 300 seconds.
[顯影步驟] 於本步驟(所述步驟(3))中,對所述步驟(2)即所述曝光步驟中經曝光的抗蝕劑膜進行顯影。藉此,可形成規定的抗蝕劑圖案。一般而言於顯影後利用水或醇等淋洗液進行清洗並加以乾燥。[Development step] In this step (the step (3)), the resist film exposed in the step (2), that is, the exposure step, is developed. Thereby, a predetermined resist pattern can be formed. Generally speaking, rinse with water or alcohol and other rinsing liquid after development and then dry.
另外,於所述步驟(3)中,於某實施形態中,可利用有機溶劑顯影來形成負型圖案。In addition, in the step (3), in a certain embodiment, an organic solvent development can be used to form a negative pattern.
另外,於所述步驟(3)中,於某實施形態中,可利用鹼性顯影液顯影來形成正型圖案。In addition, in the step (3), in a certain embodiment, an alkaline developer may be used for development to form a positive pattern.
作為用於所述顯影的顯影液,於鹼顯影的情況下,例如可列舉溶解有氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水、乙基胺、正丙基胺、二乙基胺、二正丙基胺、三乙基胺、甲基二乙基胺、乙基二甲基胺、三乙醇胺、氫氧化四甲基銨(tetramethyl ammonium hydroxide,TMAH)、吡咯、哌啶、膽鹼、1,8-二氮雜雙環-[5.4.0]-7-十一烯、1,5-二氮雜雙環-[4.3.0]-5-壬烯等鹼性化合物的至少一種的鹼性水溶液等。該些中,較佳為TMAH水溶液,更佳為2.38質量%TMAH水溶液。As the developer used for the development, in the case of alkali development, for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propyl are dissolved. Base amine, diethyl amine, di-n-propyl amine, triethyl amine, methyl diethyl amine, ethyl dimethyl amine, triethanol amine, tetramethyl ammonium hydroxide (TMAH), Pyrrole, piperidine, choline, 1,8-diazabicyclo-[5.4.0]-7-undecene, 1,5-diazabicyclo-[4.3.0]-5-nonene and other bases An alkaline aqueous solution of at least one kind of a sexual compound, etc. Among these, a TMAH aqueous solution is preferred, and a 2.38% by mass TMAH aqueous solution is more preferred.
另外,於有機溶劑顯影的情況下,可列舉烴系溶劑、醚系溶劑、酯系溶劑、酮系溶劑、醇系溶劑等有機溶劑,或者含有有機溶劑的溶劑。作為所述有機溶劑,例如可列舉作為所述感放射線性樹脂組成物的溶劑而列舉的溶劑的一種或兩種以上等。該些中,較佳為酯系溶劑、酮系溶劑。作為酯系溶劑,較佳為乙酸酯系溶劑,更佳為乙酸正丁酯、乙酸戊酯。作為酮系溶劑,較佳為鏈狀酮,更佳為2-庚酮。作為顯影液中的有機溶劑的含量,較佳為80質量%以上,更佳為90質量%以上,進而佳為95質量%以上,特佳為99質量%以上。作為顯影液中的有機溶劑以外的成分,例如可列舉水、矽油等。In addition, in the case of organic solvent development, organic solvents such as hydrocarbon-based solvents, ether-based solvents, ester-based solvents, ketone-based solvents, and alcohol-based solvents, or solvents containing organic solvents can be cited. As the organic solvent, for example, one or two or more of the solvents exemplified as the solvent of the radiation-sensitive resin composition can be cited. Among these, ester-based solvents and ketone-based solvents are preferred. As the ester-based solvent, an acetate-based solvent is preferred, and n-butyl acetate and pentyl acetate are more preferred. As the ketone solvent, a chain ketone is preferred, and 2-heptanone is more preferred. The content of the organic solvent in the developer is preferably 80% by mass or more, more preferably 90% by mass or more, still more preferably 95% by mass or more, and particularly preferably 99% by mass or more. Examples of components other than the organic solvent in the developer include water and silicone oil.
作為顯影方法,例如可列舉:使基板於充滿顯影液的槽中浸漬固定時間的方法(浸漬法);藉由利用表面張力使顯影液堆積至基板表面並靜止固定時間來進行顯影的方法(覆液(puddle)法);對基板表面噴霧顯影液的方法(噴霧法);一面以固定速度掃描顯影液噴出噴嘴,一面朝以固定速度旋轉的基板上連續噴出顯影液的方法(動態分配法)等。Examples of the development method include: a method of immersing the substrate in a tank filled with a developer solution for a fixed period of time (dipping method); and a method of performing development by depositing the developer solution on the surface of the substrate using surface tension for a fixed period of time (coating method). Puddle method); a method of spraying developer on the surface of the substrate (spray method); a method in which developer spray nozzles are scanned at a fixed speed while the developer is continuously sprayed onto a substrate rotating at a fixed speed (dynamic distribution method) )Wait.
<基板的加工方法、金屬膜圖案的製造方法> 本發明的基板的加工方法進而包括步驟(4-1), 所述步驟(4-1)是將藉由所述任一種方法所形成的抗蝕劑圖案作為遮罩而於基板形成圖案。<Processing method of substrate, manufacturing method of metal film pattern> The processing method of the substrate of the present invention further includes the step (4-1), In the step (4-1), the resist pattern formed by any of the above methods is used as a mask to form a pattern on the substrate.
另外,本發明的金屬膜圖案的製造方法進而包括步驟(4-2), 所述步驟(4-2)是將藉由所述任一項記載的方法所形成的抗蝕劑圖案作為遮罩而形成金屬膜。In addition, the manufacturing method of the metal film pattern of the present invention further includes the step (4-2), The step (4-2) is to form a metal film using the resist pattern formed by any of the methods described above as a mask.
所述基板的加工方法及所述金屬膜圖案的製造方法使用所述感放射線性樹脂組成物或所述抗蝕劑膜,因此即使實質上不含如先前般的(C)感放射線性酸產生劑,亦可於先前的曝光步驟等中作為抗蝕劑膜發揮功能,可分別進行高品質的基板圖案及高品質的金屬膜圖案的加工。The processing method of the substrate and the manufacturing method of the metal film pattern use the radiation-sensitive resin composition or the resist film, so even if it does not substantially contain (C) the generation of radiation-sensitive acid as before The agent can also function as a resist film in the previous exposure step or the like, and can process a high-quality substrate pattern and a high-quality metal film pattern separately.
所述步驟(4-1)是將藉由任一項記載的方法所形成的抗蝕劑圖案作為遮罩而於基板形成圖案的步驟。作為將抗蝕劑圖案作為遮罩而於基板形成圖案的方法,例如可列舉:於基板上形成抗蝕劑圖案後,於不存在抗蝕劑的部分藉由乾式蝕刻等方法而於基板形成圖案的方法;或於形成抗蝕劑圖案後,於不存在抗蝕劑的部分藉由化學氣相沈積(Chemical Vapor Deposition,CVD)等蒸鍍基板構成成分,或者藉由無電解鍍敷等方法使金屬附著而形成基板的一部分或全部的方法。The step (4-1) is a step of forming a pattern on a substrate using a resist pattern formed by any of the methods described as a mask. As a method of forming a pattern on a substrate using a resist pattern as a mask, for example, after forming a resist pattern on the substrate, the pattern is formed on the substrate by a method such as dry etching in a portion where the resist does not exist. Method; or after forming the resist pattern, in the part where the resist does not exist, vapor deposition of the substrate constituents such as chemical vapor deposition (CVD) or other methods such as electroless plating A method of forming a part or all of a substrate by attaching metal.
所述步驟(4-2)是將藉由任一項記載的方法所形成的抗蝕劑圖案作為遮罩而形成金屬膜的步驟,作為將抗蝕劑圖案作為遮罩而形成金屬膜的方法,例如可列舉:於形成抗蝕劑圖案後,於不存在抗蝕劑的部分藉由無電解鍍敷等方法使金屬附著而形成金屬膜的方法;或於金屬膜上形成抗蝕劑圖案,藉由乾式蝕刻等方法去除不存在抗蝕劑的部分的金屬膜而形成金屬膜的方法。 [實施例]The step (4-2) is a step of forming a metal film using the resist pattern formed by any of the methods described as a mask, as a method of forming a metal film using the resist pattern as a mask For example, after forming a resist pattern, a method of forming a metal film by attaching a metal to a portion where the resist does not exist by a method such as electroless plating; or forming a resist pattern on the metal film, A method of forming a metal film by removing the metal film in the portion where the resist does not exist by a method such as dry etching. [Example]
其次,藉由實施例對本發明進行具體說明,但本發明並不限定於以下的實施例。以下示出各種物性值的測定方法。Next, the present invention will be specifically described with examples, but the present invention is not limited to the following examples. The measurement methods of various physical properties are shown below.
[重量平均分子量(Mw)、數量平均分子量(Mn)及分散度(Mw/Mn)的測定] 關於實施例中使用的聚合物的Mw及Mn,使用東曹(Tosoh)公司製造的GPC管柱(G2000HXL:2根、G3000HXL:1根、及G4000HXL:1根),於流量:1.0 mL/min、溶出溶媒:四氫呋喃、試樣濃度:1.0質量%、試樣注入量:100 μL、管柱溫度:40℃、檢測器:示差折射計的分析條件下,藉由以單分散聚苯乙烯作為標準的凝膠滲透層析法(GPC)進行測定。另外,分散度(Mw/Mn)是根據Mw及Mn的測定結果而算出。[Determination of weight average molecular weight (Mw), number average molecular weight (Mn) and degree of dispersion (Mw/Mn)] Regarding the Mw and Mn of the polymer used in the examples, GPC columns (G2000HXL: 2 pieces, G3000HXL: 1 piece, and G4000HXL: 1 piece) manufactured by Tosoh Corporation were used, and the flow rate: 1.0 mL/min , Dissolution solvent: tetrahydrofuran, sample concentration: 1.0% by mass, sample injection volume: 100 μL, column temperature: 40°C, detector: differential refractometer, by using monodisperse polystyrene as the standard The gel permeation chromatography (GPC) method is used for the determination. In addition, the degree of dispersion (Mw/Mn) is calculated from the measurement results of Mw and Mn.
<[A]聚合物的合成> 以下示出用於各實施例及比較例中的各聚合物的合成的單量體。再者,於以下的合成例中,只要無特別說明,則質量份是指將所使用的單量體的合計質量設為100質量份時的值,莫耳%是指將所使用的單量體的合計莫耳數設為100莫耳%時的值。<[A] Synthesis of polymer> The monomers used in the synthesis of each polymer in each example and comparative example are shown below. In addition, in the following synthesis examples, unless otherwise specified, parts by mass means the value when the total mass of the monomers used is 100 parts by mass, and the mole% means the unit used The total number of moles of the body is the value when 100 mole%.
[化14] [化14]
[合成例1](聚合物(A-1)的合成) 使化合物(M-1)、化合物(M-4)以莫耳比率成為40/60的方式溶解於1-甲氧基-2-丙醇(相對於所有單體量而為200質量份)中。其次,相對於所有單體而添加6莫耳%的偶氮雙異丁腈作為起始劑來製備單量體溶液。另一方面,向空的反應容器中加入1-甲氧基-2-丙醇(相對於所有單體量而為100質量份),一面攪拌一面加熱為85℃。其次,花費3小時滴加所述製備的單量體溶液,之後進而於85℃下加熱3小時,並實施合計6小時的聚合反應。於聚合反應結束後,將聚合溶液冷卻至室溫。[Synthesis Example 1] (Synthesis of polymer (A-1)) The compound (M-1) and the compound (M-4) are dissolved in 1-methoxy-2-propanol (200 parts by mass relative to the amount of all monomers) so that the molar ratio becomes 40/60 . Next, 6 mol% of azobisisobutyronitrile was added as a starting agent with respect to all monomers to prepare a monobody solution. On the other hand, 1-methoxy-2-propanol (100 parts by mass relative to the amount of all monomers) was added to an empty reaction vessel, and heated to 85°C while stirring. Next, the prepared monomer solution was added dropwise over 3 hours, and then further heated at 85°C for 3 hours, and the polymerization reaction was performed for a total of 6 hours. After the completion of the polymerization reaction, the polymerization solution was cooled to room temperature.
之後,向己烷(相對於聚合溶液而為500質量份)中投入經冷卻的聚合溶液,並將所析出的白色粉末過濾分離。利用相對於聚合溶液而為100質量份的己烷將經過濾分離的白色粉末清洗兩次後,進行過濾分離,並溶解於1-甲氧基-2-丙醇(300質量份)中。其次,加入甲醇(500質量份)、三乙基胺(50質量份)及超純水(10質量份),一面攪拌一面於70℃下實施6小時水解反應。After that, the cooled polymerization solution was poured into hexane (500 parts by mass with respect to the polymerization solution), and the precipitated white powder was separated by filtration. After the white powder separated by filtration was washed twice with 100 parts by mass of hexane with respect to the polymerization solution, it was separated by filtration and dissolved in 1-methoxy-2-propanol (300 parts by mass). Next, methanol (500 parts by mass), triethylamine (50 parts by mass), and ultrapure water (10 parts by mass) were added, and the hydrolysis reaction was carried out at 70° C. for 6 hours while stirring.
於反應結束後,將殘留溶媒蒸餾去除,並使所獲得的固體溶解於丙酮(100質量份)中。滴加至500質量份的水中並使樹脂凝固,對所獲得的固體進行過濾分離。於50℃下乾燥12小時,而合成白色粉末狀的聚合物(A-1)。After the completion of the reaction, the residual solvent was distilled off, and the obtained solid was dissolved in acetone (100 parts by mass). It was added dropwise to 500 parts by mass of water to coagulate the resin, and the obtained solid was separated by filtration. It was dried at 50°C for 12 hours to synthesize a white powdery polymer (A-1).
所獲得的聚合物(A-1)的Mw為5,700,Mw/Mn為1.61。The Mw of the obtained polymer (A-1) was 5,700, and the Mw/Mn was 1.61.
[合成例2~合成例18](聚合物(A-2)~聚合物(A-12)的合成) 按照表1的配方分別選擇單體,進行與合成例1相同的操作,藉此合成聚合物(A-2)~聚合物(A-12)、聚合物(A-14)。另外,將所獲得的聚合物(A-2)~聚合物(A-12)的Mw及Mw/Mn亦示於表1中。[Synthesis Example 2-Synthesis Example 18] (Synthesis of Polymer (A-2)-Polymer (A-12)) The monomers were selected according to the recipe in Table 1, and the same operations as in Synthesis Example 1 were performed to synthesize polymers (A-2) to (A-12) and polymer (A-14). In addition, Mw and Mw/Mn of the obtained polymers (A-2) to (A-12) are also shown in Table 1.
將各合成例的配方內容及製備結果示於下述表1中。The recipe content and preparation results of each synthesis example are shown in Table 1 below.
[表1]
表1
<感放射線性樹脂組成物的製備> 以下示出用於實施例及比較例的感放射線性樹脂組成物的製備的[C]酸產生劑、[D]酸擴散控制劑及[B]溶劑。<Preparation of Radiation Sensitive Resin Composition> The [C] acid generator, [D] acid diffusion control agent, and [B] solvent used in the preparation of the radiation-sensitive resin composition of the Examples and Comparative Examples are shown below.
[[C]酸產生劑] 以下示出酸產生劑的結構式。 [化15] [[C] Acid Generator] The structural formula of the acid generator is shown below. [化15]
[[D]酸擴散控制劑] 以下示出酸擴散控制劑的結構式。 [化16] [[D] Acid diffusion control agent] The structural formula of the acid diffusion control agent is shown below. [化16]
[[B]有機溶劑] 以下示出有機溶劑。 B-1:丙二醇單甲醚乙酸酯 B-2:丙二醇1-單甲醚[[B]Organic solvent] The organic solvents are shown below. B-1: Propylene glycol monomethyl ether acetate B-2: Propylene glycol 1-monomethyl ether
[實施例1] 將作為[A]聚合物的(A-1)100質量份、以及作為[B]有機溶劑的(B-1)12,200質量份及(B-2)5,200質量份混合,利用20 nm的膜濾器進行過濾,從而製備感放射線性樹脂組成物(R-1)。[Example 1] 100 parts by mass of (A-1) as [A] polymer, 12,200 parts by mass as (B-1) and (B-2) 5,200 parts by mass as [B] organic solvent are mixed, and a 20 nm membrane filter is used Filtering was performed to prepare a radiation-sensitive resin composition (R-1).
[實施例2~實施例18及比較例1](感放射線性樹脂組成物(R-2)~感放射線性樹脂組成物(R-18)及感放射線性樹脂組成物(CR-1)) 除了使用下述表2所示的種類及調配量的各成分以外,與實施例1同樣地進行操作,從而製備各感放射線性樹脂組成物。[Example 2 to Example 18 and Comparative Example 1] (Radiation-sensitive resin composition (R-2) to radiation-sensitive resin composition (R-18) and radiation-sensitive resin composition (CR-1)) Except having used each component of the kind and compounding quantity shown in following Table 2, it carried out similarly to Example 1, and prepared each radiation-sensitive resin composition.
[表2]
表2
[利用EUV曝光及鹼顯影的抗蝕劑圖案的形成] 使用旋塗機(克林特拉克(CLEAN TRACK)ACT12,東京電子(Tokyo Electron)製造),將表2中記載的各感放射線性樹脂組成物塗佈於形成有膜厚20 nm的下層膜(AL412(布魯爾科技(Brewer Science)公司製造))的12吋的矽晶圓表面,並於100℃下進行60秒預烘烤(PB)。之後,於23℃下冷卻30秒,形成膜厚20 nm的抗蝕劑膜。[Formation of resist pattern by EUV exposure and alkali development] Using a spin coater (CLEAN TRACK ACT12, manufactured by Tokyo Electron), each radiation-sensitive resin composition described in Table 2 was applied to the underlayer film ( AL412 (manufactured by Brewer Science) is a 12-inch silicon wafer surface that is pre-baked (PB) at 100°C for 60 seconds. After that, it was cooled at 23° C. for 30 seconds to form a resist film with a thickness of 20 nm.
其次,對於所獲得的抗蝕劑膜,使用EUV曝光機(型號「NXE3300」、ASML製造、NA=0.33、照明條件:偶極(Dipole))照射EUV光。於照射後,使用2.38 wt%的TMAH水溶液,於23℃下對所述抗蝕劑膜進行30秒顯影,之後利用水進行清洗,進而進行乾燥,藉此形成正型的線與空間的抗蝕劑圖案。Next, the obtained resist film was irradiated with EUV light using an EUV exposure machine (model "NXE3300", manufactured by ASML, NA=0.33, lighting conditions: Dipole). After irradiation, the resist film was developed using a 2.38 wt% TMAH aqueous solution at 23°C for 30 seconds, then washed with water, and then dried to form a positive line and space resist. Agent pattern.
[評價] 藉由依據下述方法對所述形成的各抗蝕劑圖案進行測定,來評價各感放射線性樹脂組成物的感度、解析性。再者,抗蝕劑圖案的測長使用掃描式電子顯微鏡(日立高新技術(Hitachi Hightechnologies)公司的「CG-4100」)。將評價結果示於下述表3中。[Evaluation] The sensitivity and resolution of each radiation-sensitive resin composition were evaluated by measuring each of the formed resist patterns according to the following method. Furthermore, the length measurement of the resist pattern uses a scanning electron microscope ("CG-4100" of Hitachi Hightechnologies). The evaluation results are shown in Table 3 below.
[感度] 於所述抗蝕劑圖案的形成中,將形成18 nm線與空間圖案的曝光量設為最佳曝光量,並將該最佳曝光量設為感度(mJ/cm2 )。關於感度,將100 mJ/cm2 以下的情況判定為「良好」,將超過100 mJ/cm2 的情況判定為「不良」。[Sensitivity] In the formation of the resist pattern, the exposure amount for forming the 18 nm line and space pattern was set as the optimal exposure amount, and the optimal exposure amount was set as the sensitivity (mJ/cm 2 ). Regarding the sensitivity, the case of 100 mJ/cm 2 or less was judged as "good", and the case of more than 100 mJ/cm 2 was judged as "bad".
[解析性] 於所述最佳曝光量中,於改變形成線與空間(1L/1S)的遮罩圖案的尺寸的情況下測定得到解析的最小的抗蝕劑圖案的尺寸,並將該測定值設為解析性(nm)。解析性的值越小,表示越良好。關於解析性,可將未滿18 nm的情況評價為良好,將18 nm以上的情況評價為不良。[Analysis] In the optimal exposure level, the size of the smallest resist pattern that can be analyzed is measured while changing the size of the mask pattern forming the line and space (1L/1S), and the measured value is set as the analysis性(nm). The smaller the analytic value, the better. Regarding the resolution, the case of less than 18 nm can be evaluated as good, and the case of 18 nm or more can be evaluated as poor.
將各抗蝕劑圖案的形成結果示於下述表3中。The formation results of each resist pattern are shown in Table 3 below.
[表3]
表3
[合成例19](聚合物(A-19)的合成) 使化合物(M-5)及化合物(M-13)以莫耳比率成為60/40(莫耳%)的方式溶解於2-丁酮(200質量份)中,添加作為起始劑的AIBN(偶氮雙異丁腈)(相對於所使用的單量體的合計100莫耳%而為8莫耳%)來製備單量體溶液。向空的反應容器中放入2-丁酮(100質量份),氮氣沖洗30分鐘後,將反應容器內設為80℃,一面攪拌一面花費3小時滴加所述單量體溶液。將滴加開始設為聚合反應的開始時間,實施6小時聚合反應。於聚合反應結束後,對聚合溶液進行水冷並冷卻至30℃以下。將經冷卻的聚合溶液投入至甲醇(2,000質量份)中,並對所析出的白色粉末進行過濾分離。利用甲醇將經過濾分離的白色粉末清洗兩次後,進行過濾分離,於50℃下乾燥10小時而獲得白色粉末狀的聚合物(A-19)。聚合物(A-19)的Mw為5,700,Mw/Mn為1.61。另外,13 C-NMR分析的結果為源自(M-5)及(M-13)的各結構單元的含有比例分別為58.5莫耳%及41.5莫耳%。[Synthesis Example 19] (Synthesis of polymer (A-19)) The compound (M-5) and the compound (M-13) were dissolved in 2-butanol so that the molar ratio became 60/40 (mol %) To the ketone (200 parts by mass), AIBN (Azobisisobutyronitrile) (Azobisisobutyronitrile) (8 mol% with respect to the total of 100 mol% of the monomers used) was added as a starting agent to prepare a monomer Solution. Put 2-butanone (100 parts by mass) into an empty reaction vessel, and after flushing with nitrogen for 30 minutes, the inside of the reaction vessel was set to 80° C., while stirring, the monobody solution was added dropwise over 3 hours. The start of dropping was set as the start time of the polymerization reaction, and the polymerization reaction was performed for 6 hours. After the polymerization reaction is completed, the polymerization solution is water-cooled and cooled to below 30°C. The cooled polymerization solution was put into methanol (2,000 parts by mass), and the precipitated white powder was separated by filtration. After washing the white powder separated by filtration twice with methanol, it was separated by filtration, and dried at 50° C. for 10 hours to obtain a white powdery polymer (A-19). The Mw of the polymer (A-19) was 5,700, and the Mw/Mn was 1.61. In addition, as a result of 13 C-NMR analysis, the content ratio of each structural unit derived from (M-5) and (M-13) was 58.5 mol% and 41.5 mol%, respectively.
[合成例20](聚合物(A-20)的合成) 按照表4的配方分別選擇單體,進行與合成例1相同的操作,藉此合成聚合物(A-20)。另外,將所獲得的聚合物(A-20)的Mw及Mw/Mn亦示於表4中。[Synthesis Example 20] (Synthesis of polymer (A-20)) The monomers were selected according to the recipes in Table 4, and the same operation as in Synthesis Example 1 was performed, thereby synthesizing the polymer (A-20). In addition, the Mw and Mw/Mn of the obtained polymer (A-20) are also shown in Table 4.
將各合成例的配方內容及製備結果示於下述表4中。The recipe content and preparation results of each synthesis example are shown in Table 4 below.
[表4]
表4
<感放射線性樹脂組成物的製備> [實施例19](感放射線性樹脂組成物(R-19)) 將作為[A]聚合物的(A-19)100質量份、以及作為[B]有機溶劑的(B-1)12,200質量份及(B-2)5,200質量份混合,利用20 nm的膜濾器進行過濾,從而製備感放射線性樹脂組成物(R-19)。<Preparation of Radiation Sensitive Resin Composition> [Example 19] (Radiation-sensitive resin composition (R-19)) 100 parts by mass of (A-19) as [A] polymer, 12,200 parts by mass as (B-1) and (B-2) 5,200 parts by mass as [B] organic solvent were mixed, and a 20 nm membrane filter was used Filtering was performed to prepare a radiation-sensitive resin composition (R-19).
[實施例20](感放射線性樹脂組成物(R-20)) 除了使用下述表5所示的種類及調配量的各成分以外,與實施例19同樣地進行操作,從而製備各感放射線性樹脂組成物。[Example 20] (Radiation-sensitive resin composition (R-20)) Except having used each component of the kind and compounding amount shown in following Table 5, it carried out similarly to Example 19, and prepared each radiation-sensitive resin composition.
[表5]
表5
[利用EUV曝光及鹼顯影的抗蝕劑圖案的形成] 使用感放射線性樹脂組成物(R-19)或感放射線性樹脂組成物(R-20),與所述同樣地形成正型的線與空間的抗蝕劑圖案。[Formation of resist pattern by EUV exposure and alkali development] Using the radiation-sensitive resin composition (R-19) or the radiation-sensitive resin composition (R-20), a positive line and space resist pattern is formed in the same manner as described above.
[評價] 與所述同樣地對所述形成的各抗蝕劑圖案評價感度、解析性。將評價結果示於下述表6中。[Evaluation] The sensitivity and resolution were evaluated for each resist pattern formed as described above in the same manner as described above. The evaluation results are shown in Table 6 below.
[表6]
表6
如表3、表6所示般,實施例的感放射線性樹脂組成物的曝光步驟中的感度及解析度均良好。相對於此,比較例的感放射線性樹脂組成物於所述性能中與實施例的結果相比並不良好。如此,可知根據本發明的實施例的感放射線性樹脂組成物,感度及解析度優異。 [產業上的可利用性]As shown in Table 3 and Table 6, the sensitivity and resolution in the exposure step of the radiation-sensitive resin composition of the example were both good. On the other hand, the radiation-sensitive resin composition of the comparative example is not good compared with the result of the Example in the said performance. In this way, it can be seen that the radiation-sensitive resin composition according to the embodiment of the present invention is excellent in sensitivity and resolution. [Industrial availability]
如以上說明般,根據本發明的感放射線性樹脂組成物及抗蝕劑圖案形成方法等,與先前相比,可於感度或解析性等方面顯現出優異的性能。本發明的感放射線性樹脂組成物及抗蝕劑圖案形成方法等可較佳地用於半導體裝置(device)、液晶裝置等各種電子裝置的微影步驟中的微細的抗蝕劑圖案形成等中。As described above, according to the radiation-sensitive resin composition and resist pattern forming method of the present invention, compared with the previous ones, it is possible to exhibit superior performance in terms of sensitivity, resolution, and the like. The radiation-sensitive resin composition and the resist pattern forming method of the present invention can be preferably used in the formation of fine resist patterns in the lithography step of various electronic devices such as semiconductor devices (devices) and liquid crystal devices. .
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