TW202117249A - Process and system for the cryogenic separation of air - Google Patents

Process and system for the cryogenic separation of air Download PDF

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Publication number
TW202117249A
TW202117249A TW109136634A TW109136634A TW202117249A TW 202117249 A TW202117249 A TW 202117249A TW 109136634 A TW109136634 A TW 109136634A TW 109136634 A TW109136634 A TW 109136634A TW 202117249 A TW202117249 A TW 202117249A
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Taiwan
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pressure
tower
column
liquid
gas
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TW109136634A
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Chinese (zh)
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史帝芬 洛克納
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德商林德有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/0423Subcooling of liquid process streams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04048Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
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    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
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    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/0409Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/04096Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of argon or argon enriched stream
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    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04193Division of the main heat exchange line in consecutive sections having different functions
    • F25J3/04206Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product
    • F25J3/04212Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product and simultaneously condensing vapor from a column serving as reflux within the or another column
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    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04236Integration of different exchangers in a single core, so-called integrated cores
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    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04254Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using the cold stored in external cryogenic fluids
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04284Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
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    • F25J3/04284Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
    • F25J3/0429Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
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    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04333Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
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    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04472Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using the cold from cryogenic liquids produced within the air fractionation unit and stored in internal or intermediate storages
    • F25J3/04496Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using the cold from cryogenic liquids produced within the air fractionation unit and stored in internal or intermediate storages for compensating variable air feed or variable product demand by alternating between periods of liquid storage and liquid assist
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    • F25J3/04642Recovering noble gases from air
    • F25J3/04648Recovering noble gases from air argon
    • F25J3/04654Producing crude argon in a crude argon column
    • F25J3/04709Producing crude argon in a crude argon column as an auxiliary column system in at least a dual pressure main column system
    • F25J3/04715The auxiliary column system simultaneously produces oxygen
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    • F25J3/04642Recovering noble gases from air
    • F25J3/04648Recovering noble gases from air argon
    • F25J3/04721Producing pure argon, e.g. recovered from a crude argon column
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    • F25J3/04866Construction and layout of air fractionation equipments, e.g. valves, machines
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    • F25J3/04878Side by side arrangement of multiple vessels in a main column system, wherein the vessels are normally mounted one upon the other or forming different sections of the same column
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/42Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/50Oxygen or special cases, e.g. isotope-mixtures or low purity O2
    • F25J2215/56Ultra high purity oxygen, i.e. generally more than 99,9% O2
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2235/00Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
    • F25J2235/58Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being argon or crude argon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/02Recycle of a stream in general, e.g. a by-pass stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/02Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/20Boiler-condenser with multiple exchanger cores in parallel or with multiple re-boiling or condensing streams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/02Internal refrigeration with liquid vaporising loop

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The invention relates to a method for low-temperature air separation, wherein an air separation system (100) is used which has a column system (10) comprising a high pressure column (11), which is supplied with condensed and cooled air, an intermediate pressure column (12), a low pressure column (13) and an argon column (14). A condensate is formed from head gas of the high pressure column (11), with the evaporation or partial evaporation of a first liquid which is taken from the high pressure column (11) and expanded to an evaporation pressure level between the first and the second pressure levels, and said condensate is fed back in part or in full to the high pressure column (11). Upon evaporation of the first liquid, a first gas is formed which is re-condensed in part or in full to the first pressure level and fed back into the high pressure column (11). The condensate is furthermore formed from the head gas of the high pressure column (11) according to the present invention with evaporation or partial evaporation of a second liquid which is taken from the intermediate pressure column (12) and condensed to the evaporation pressure level between the first and the second pressure levels, wherein a second gas is formed upon evaporation of the second liquid, which second gas is expanded in part or in full to the second pressure level and fed back into the intermediate pressure column (11). The invention also relates to a corresponding air separation system (100).

Description

空氣的低溫分離方法與設備Air cryogenic separation method and equipment

本發明係有關於如獨立請求項之前言所述的一種低溫分離空氣的方法及一種相應的設備。The present invention relates to a method for low-temperature separation of air and a corresponding equipment as described in the preamble of the independent claim.

在空氣分離設備中藉由低溫分離空氣來製造液態或氣態空氣產品,屬於習知技術且例如記載於H.-W. Häring (Hrsg.), Industrial Gases Processing, Wiley-VCH, 2006,特別是段落2.2.5,「Cryogenic Rectification」。The production of liquid or gaseous air products by low-temperature separation of air in air separation equipment is a conventional technology and is described in H.-W. Häring (Hrsg.), Industrial Gases Processing, Wiley-VCH, 2006, especially the paragraph 2.2.5, "Cryogenic Rectification".

空氣分離設備具有精餾塔系統,傳統上,精餾塔系統可例如形成為雙塔系統,特別是經典的Linde雙塔系統,但亦可形成為三塔或多塔系統。除了用於獲取液態及/或氣態的氮及/或氧的精餾塔(即氮氧分離精餾塔)外,還可設置用於獲取其他空氣組分(尤指氪、氙及/或氬等稀有氣體)的精餾塔。其中,術語「精餾」與「蒸餾」以及「柱」與「塔」或者與此相關的複合術語往往作為同義詞使用。The air separation equipment has a rectification tower system. Traditionally, the rectification tower system can be formed as a double-tower system, especially the classic Linde double-tower system, but can also be formed as a three-tower or multi-tower system. In addition to the rectification tower used to obtain liquid and/or gaseous nitrogen and/or oxygen (ie nitrogen and oxygen separation rectification tower), it can also be set up to obtain other air components (especially krypton, xenon and/or argon) And other rare gases) distillation tower. Among them, the terms "rectification" and "distillation" and "column" and "tower" or related compound terms are often used as synonyms.

上述精餾塔系統的精餾塔係在不同的壓力水平上運行。習知的雙塔系統具有所謂的高壓塔(亦稱壓力塔、中壓塔或下塔)及所謂的低壓塔(亦稱上塔)。高壓塔通常在4 bar至7 bar,特別是約5.3 bar的壓力水平上運行。低壓塔一般在1 bar至2 bar,特別是約1.4 bar的壓力水平上運行。在特定情況下,亦可在兩種精餾塔中使用更高的壓力水平。此處及下文所給出的壓力係為塔頂處的絕對壓力。The rectification towers of the above rectification tower system are operated at different pressure levels. The conventional two-tower system has a so-called high-pressure tower (also called a pressure tower, an intermediate pressure tower or a lower tower) and a so-called low-pressure tower (also called an upper tower). High-pressure towers usually operate at a pressure level of 4 bar to 7 bar, especially about 5.3 bar. Low pressure towers generally operate at a pressure level of 1 bar to 2 bar, especially about 1.4 bar. Under certain circumstances, higher pressure levels can also be used in the two rectification columns. The pressure given here and below is the absolute pressure at the top of the tower.

以下將為本文所說明的空氣分離設備的某些塔使用高壓塔、中壓塔及低壓塔等術語。此等術語旨在限定具有相應名稱之塔的功能,但並非根據專業文獻中為傳統空氣分離設備的塔所採用的狹隘定義。由以下闡述中可得出該等術語的含義。The terms high pressure tower, medium pressure tower, and low pressure tower will be used for certain towers of the air separation plant described in this article. These terms are intended to define the functions of the towers with the corresponding names, but they are not based on the narrow definitions adopted in the professional literature for the towers of traditional air separation plants. The meaning of these terms can be derived from the following description.

本發明包括按照所謂的SPECTRA工藝對空氣進行低溫分離,該工藝記載於EP 2 789 958 A1及該案所引用的進一步專利文獻中。簡單地說,其係為一種單塔工藝。SPECTRA工藝能實現高氮產率,其研發初衷乃是為了獲得氣態加壓氮。在此以冷凝此塔之頂部氣體的方式提供被送往該塔(最簡單的情況下為唯一的塔)的回流,至此尚屬常規操作。然而在冷凝頂部氣體所用的熱交換器中,SPECTRA工藝係使用來自同一個塔的流體進行冷卻。藉由(冷)壓縮機將用於冷卻的流體的部分在用於冷卻且因此而蒸發之後回輸到精餾塔中。藉此可達到極有利的空氣係數(Luftfaktor),即每份空氣用量得到大量產品。The present invention includes the cryogenic separation of air according to the so-called SPECTRA process, which is described in EP 2 789 958 A1 and further patent documents cited in the case. Simply put, it is a single-tower process. The SPECTRA process can achieve high nitrogen yields, and the original intention of its research and development is to obtain gaseous pressurized nitrogen. Here, the reflux sent to the tower (the only tower in the simplest case) is provided by condensing the gas at the top of the tower. So far it is still a normal operation. However, in the heat exchanger used to condense the top gas, the SPECTRA process uses fluid from the same tower for cooling. The part of the fluid used for cooling is returned to the rectification tower after being used for cooling and thus evaporating by means of a (cold) compressor. In this way, a very favorable air factor (Luftfaktor) can be achieved, that is, a large amount of product can be obtained for each amount of air.

在SPECTRA工藝的技術方案中,可提供其他的塔以獲取其他空氣組分如純的或高純的氧及氬。由此產生經相應改良的包含附加塔的SPECTRA工藝,但其通常具有以下共同之處:如同經典SPECTRA工藝那樣,其中一個塔的頂部氣體在使用同一個塔的流體的情況下被冷凝,以形成被送往該塔的液態回流,而該流體在此過程中蒸發並且被回輸到塔中。以此方式運行的塔可為設備中工作壓力最高的那個塔,本發明即是如此。In the technical solution of the SPECTRA process, other towers can be provided to obtain other air components such as pure or high-purity oxygen and argon. The result is a correspondingly improved SPECTRA process that includes additional towers, but it usually has the following commonality: like the classic SPECTRA process, the top gas of one tower is condensed while using the same tower fluid to form The liquid that is sent to the tower is refluxed, and the fluid evaporates in the process and is returned to the tower. The tower operating in this way can be the tower with the highest working pressure in the equipment, as is the case in the present invention.

CN 108036584 A揭露一種藉由低溫分離空氣來製造高純氮、氧及液氧的方法與一種相應的設備。充分考慮不同因素以使設備實現穩定、高效節能運行。CN 108036584 A discloses a method for producing high-purity nitrogen, oxygen and liquid oxygen by separating air at a low temperature and a corresponding equipment. Fully consider different factors to achieve stable, high-efficiency and energy-saving operation of the equipment.

本發明之目的在於改良上述及下文中還將予以更詳細之闡述的SPECTRA工藝,尤其是在能耗方面。The purpose of the present invention is to improve the SPECTRA process described above and below in more detail, especially in terms of energy consumption.

在此背景下,本發明提出具有獨立請求項之特徵的一種低溫分離空氣的方法及一種相應的設備。技術方案分別為附屬項及以下說明的主題。In this context, the present invention proposes a method for low-temperature separation of air and a corresponding equipment with the characteristics of independent claims. The technical solutions are subsidiary items and the topics explained below.

在闡述本發明的特徵與優點之前,先對本發明的一些基本原理進行詳細闡釋並對下文所使用的術語進行定義。Before describing the features and advantages of the present invention, some basic principles of the present invention will be explained in detail and the terms used below will be defined.

空氣分離設備中所使用的裝置記載於被引用的專業文獻中,例如在Häring案(見上)中記載於段落2.2.5.6「Apparatus」中。考慮到本申請框架內的用語習慣,凡若以下定義並無不同者,則明確地提請參考被引用的專業文獻。The equipment used in the air separation plant is described in the cited professional literature, for example, in the Häring case (see above) in paragraph 2.2.5.6 "Apparatus". Taking into account the terminology used in the framework of this application, if the following definitions are not different, please refer to the cited professional literature.

在本案的用語習慣中,液體及氣體可能富或貧一種或數種組分,其中「富」可代表至少為75%、90%、95%、99%、99.5%、99.9%或99.99%的莫耳含量、重量含量或體積含量,「貧」可代表最高為25%、10%、5%、1%、0.1%或0.01%的莫耳含量、重量含量或體積含量。術語「佔優勢」可等同於「富」的定義。此外,液體及氣體可能富集或耗盡一種或數種組分,其中此等術語係關於用以獲取該液體或氣體的初始液體或初始氣體中的含量。以初始液體或初始氣體為參照,若液體或氣體至少含有相應組分的1.1倍、1.5倍、2倍、5倍、10倍、100倍或1000倍含量,則稱之為「富集」,若液體或氣體最多含有相應組分的0.9倍、0.5倍、0.1倍、0.01倍或0.001倍含量,則稱之為「耗盡」。舉例而言,若述及「氧」、「氮」或「氬」,則亦指富氧或富氮但並非必須僅由氧、氮或氬構成的液體或氣體。In the terminology used in this case, liquids and gases may be rich or poor in one or several components, where "rich" can mean at least 75%, 90%, 95%, 99%, 99.5%, 99.9% or 99.99%. Mole content, weight content or volume content, "lean" can represent up to 25%, 10%, 5%, 1%, 0.1% or 0.01% mole content, weight content or volume content. The term "dominant" can be equated with the definition of "rich". In addition, liquids and gases may enrich or deplete one or several components, where these terms refer to the initial liquid or initial gas content used to obtain the liquid or gas. Taking the initial liquid or initial gas as a reference, if the liquid or gas contains at least 1.1 times, 1.5 times, 2 times, 5 times, 10 times, 100 times or 1000 times the content of the corresponding component, it is called "enrichment". If the liquid or gas contains at most 0.9 times, 0.5 times, 0.1 times, 0.01 times or 0.001 times the content of the corresponding component, it is called "exhaustion". For example, if "oxygen", "nitrogen" or "argon" is mentioned, it also refers to a liquid or gas rich in oxygen or nitrogen but not necessarily composed of oxygen, nitrogen or argon only.

本申請使用術語「壓力水平」及「溫度水平」來表徵壓力與溫度,此係為了表明,實現本發明理念時無需使用精確的壓力值及溫度值來說明相應設備中的相應壓力與溫度。但此等壓力與溫度通常在平均值上下1%、5%或10%之特定範圍內波動。相應的壓力水平及溫度水平可處於不相交範圍或交疊範圍。例如壓力水平尤其包含不可避免或可預見的壓力損失。溫度水平亦如此。此處以bar為單位給出的壓力水平係為絕對壓力。This application uses the terms "pressure level" and "temperature level" to characterize pressure and temperature. This is to show that precise pressure and temperature values are not required to describe the corresponding pressure and temperature in the corresponding equipment when implementing the concept of the present invention. However, these pressures and temperatures usually fluctuate within a specific range of 1%, 5%, or 10% above and below the average value. The corresponding pressure level and temperature level can be in a disjoint range or an overlapping range. For example, the pressure level especially includes unavoidable or foreseeable pressure loss. The same is true for temperature levels. The pressure level given here in bar is absolute pressure.

若述及「膨脹機」,則一般係指習知的渦輪膨脹機。此等膨脹機特別是亦可與壓縮機耦接。此等壓縮機可尤其為渦輪壓縮機。由渦輪膨脹機與渦輪壓縮機組成的相應組合通常亦被稱為「渦輪增壓器」。在渦輪增壓器中,渦輪膨脹機與渦輪壓縮機機械耦接,其中該耦接可以轉速相同(例如透過公共軸體)或轉速不同(例如透過自有傳動裝置)之方式實現。本案為一般性地使用術語「壓縮機」。「冷壓縮機」在此係指被提供遠低於0℃,特別是低於-50℃、-75℃或-100℃及至低於-150℃或-200℃之溫度水平之流體流的壓縮機。相應的流體流特別是由主熱交換器(見下)冷卻至相應的溫度水平。If "expander" is mentioned, it generally refers to a conventional turboexpander. In particular, these expanders can also be coupled with compressors. Such compressors may especially be turbo compressors. The corresponding combination of turbo expander and turbo compressor is also commonly referred to as a "turbocharger." In a turbocharger, the turbo expander and the turbo compressor are mechanically coupled, wherein the coupling can be achieved by means of the same rotation speed (for example, through a common shaft) or different rotation speed (for example, through its own transmission device). In this case, the term "compressor" is used generally. "Cold compressor" here refers to the compression of a fluid stream that is provided far below 0°C, especially below -50°C, -75°C or -100°C and to a temperature level below -150°C or -200°C machine. The corresponding fluid flow is especially cooled to the corresponding temperature level by the main heat exchanger (see below).

「主空氣壓縮機」係用於壓縮被提供給空氣分離設備且在該處被分離的全部空氣。而在一個或數個可酌情設置的其他壓縮機如增壓壓縮機中,則是僅對此前已在主空氣壓縮機中被壓縮過的空氣的一部分進行進一步壓縮。相應地,空氣分離設備的「主熱交換器」係為至少用於冷卻被提供給空氣分離設備且在該處被分離之空氣的佔優勢部分的熱交換器。此係至少部分地在從空氣分離設備中導出的物料流的逆流中進行。在本案的用語習慣中,以此方式從空氣分離設備中「導出的」物料流或「產品」係為不再參與設備內部循環、而是從設備內部循環被持續抽取的流體。The "main air compressor" is used to compress all the air that is supplied to the air separation equipment and is separated there. In one or several other compressors, such as booster compressors, which can be set as appropriate, only a part of the air that has been compressed in the main air compressor is further compressed. Correspondingly, the "main heat exchanger" of the air separation plant is a heat exchanger used at least for cooling the predominant part of the air supplied to the air separation plant and separated there. This system takes place at least partly in the countercurrent of the material flow derived from the air separation plant. In the terminology used in this case, the material flow or "product" "derived" from the air separation equipment in this way is the fluid that no longer participates in the internal circulation of the equipment, but is continuously drawn from the internal circulation of the equipment.

本發明框架內所使用的「熱交換器」可採用常規設計。熱交換器用於在至少兩個例如互為逆流而行的流體流之間間接傳熱,例如在一個熱加壓空氣流與一個或數個冷流體流之間,或者在一個酷冷液態空氣產品與一個或數個熱或較熱(視情況亦可能尚酷冷的)流體流之間。熱交換器可由單一的熱交換器段或數個並聯及/或串聯熱交換器段(例如一個或數個板式熱交換器塊)構成。例如為板式熱交換器(英文為Plate Fin Heat Exchanger)。此類熱交換器具有「通道」,該等通道形成為包含換熱面的分離式流體通路,並且平行地且被其他通道隔開地聯合成「通道組」。熱交換器之特徵在於,在熱交換器中於某個時間點上在兩種流動媒介(即,至少一個待冷卻流體流與至少一個待加熱流體流)之間進行熱交換。The "heat exchanger" used within the framework of the present invention can adopt a conventional design. The heat exchanger is used for indirect heat transfer between at least two fluid streams, such as countercurrent to each other, for example between a hot pressurized air stream and one or several cold fluid streams, or a cool liquid air product Between one or several hot or hotter (or cooler as the case may be) fluid streams. The heat exchanger can be composed of a single heat exchanger section or several parallel and/or series heat exchanger sections (for example, one or several plate heat exchanger blocks). For example, it is a plate heat exchanger (Plate Fin Heat Exchanger in English). This type of heat exchanger has "channels", which are formed as separate fluid passages containing heat exchange surfaces, and are combined in parallel and separated by other channels to form a "channel group". The heat exchanger is characterized in that heat exchange is performed between two flow media (ie, at least one fluid flow to be cooled and at least one fluid flow to be heated) at a certain point in time in the heat exchanger.

「冷凝蒸發器」係指可供第一冷凝流體流與第二蒸發流體流發生間接熱交換的熱交換器。任一冷凝蒸發器皆具有液化室及蒸發室。液化室及蒸發室具有液化通道或蒸發通道。第一流體流在液化室內冷凝(液化),第二流體流在蒸發室內蒸發。蒸發室及液化室由相互之間存在熱交換關係的通道組構成。"Condensing evaporator" refers to a heat exchanger capable of indirect heat exchange between the first condensing fluid stream and the second evaporating fluid stream. Any condensing evaporator has a liquefaction chamber and an evaporation chamber. The liquefaction chamber and the evaporation chamber have a liquefaction channel or an evaporation channel. The first fluid stream is condensed (liquefied) in the liquefaction chamber, and the second fluid stream is evaporated in the evaporation chamber. The evaporation chamber and the liquefaction chamber are composed of a group of channels that have a heat exchange relationship with each other.

「上」、「下」、「之上」、「之下」、「上方」、「下方」、「旁」、「並排」、「豎向」、「水平」等相對空間術語在此係關於空氣分離設備的塔正常運行時的空間定向。兩個塔或其他組件「堆疊」佈置,在此係指兩個裝置部件中的下方裝置部件的上端與兩個裝置部件中的上方裝置部件的下端處於同一大地高度或較低的大地高度,並且兩個裝置部件在水平面中的投影彼此重疊。特別地,兩個裝置部件精確地堆疊佈置,此係指兩個裝置部件的軸線在同一條豎向直線上延伸。然而,兩個裝置部件的軸線不必精確垂直地堆疊,而是亦可相對偏移,特別是在如下情況下:要求兩個裝置部件中直徑較小的裝置部件(例如塔或塔部件)與冷箱板套之間的距離與直徑較大的另一裝置部件與冷箱板套之間的距離一樣大。Relative spatial terms such as "upper", "lower", "above", "below", "above", "below", "side", "side by side", "vertical" and "horizontal" are related here The spatial orientation of the tower of the air separation plant during normal operation. Two towers or other components are "stacked". Here, it means that the upper end of the lower device part of the two device parts and the lower end of the upper device part of the two device parts are at the same or lower ground height, and The projections of the two device parts in the horizontal plane overlap each other. In particular, two device parts are precisely stacked and arranged, which means that the axes of the two device parts extend on the same vertical straight line. However, the axes of the two device parts do not have to be stacked accurately and vertically, but can also be relatively offset, especially in the following situations: the smaller diameter of the two device parts (such as towers or tower parts) and the cooling system are required. The distance between the box plate sleeves is as large as the distance between another device component with a larger diameter and the cold box plate sleeve.

與其他空氣低溫分離方法一樣,前述SPECTRA工藝(詳見下文)亦將經壓縮及預提純的空氣冷卻至適合精餾的溫度。空氣可由此而部分液化。接著,空氣被送入塔中並且在該處以傳統SPECTRA工藝在經典高壓塔的常規壓力下以前述方式被精餾,以獲得相對於大氣富集氮的頂部產品以及相對於大氣富集氧的液態底層產品。Like other low-temperature air separation methods, the aforementioned SPECTRA process (see below) also cools compressed and pre-purified air to a temperature suitable for rectification. The air can be partially liquefied by this. Next, the air is fed into the tower and where it is rectified in the aforementioned manner using the conventional SPECTRA process under the conventional pressure of a classic high-pressure tower to obtain a top product enriched with nitrogen relative to the atmosphere and a liquid relative to the atmosphere enriched with oxygen. The bottom product.

本發明所提出的方法中亦存在相應的精餾塔,但其可在更高壓力上運行,該精餾塔在此由被稱為高壓塔的塔形成。除此之外,作為本發明框架內所使用之空氣分離設備的組成部分,亦還設有作為低壓塔在輕微的超大氣壓力水平上運行的塔以及在介於高壓塔與低壓塔之間的壓力水平上運行的中壓塔。There is also a corresponding rectification column in the method proposed by the present invention, but it can be operated at a higher pressure, and the rectification column is here formed by a column called a high-pressure column. In addition, as a component of the air separation equipment used within the framework of the present invention, there is also a tower that operates as a low-pressure tower at a slight super-atmospheric pressure level and a tower between the high-pressure tower and the low-pressure tower. Medium-pressure tower operating at pressure level.

高壓塔、低壓塔及中壓塔在本發明框架內主要用於獲取富氧富氮空氣產品(高壓塔的頂部氣體在相應壓力下作為氮加壓產品被提供,從低壓塔中可提取底層液體作為純氧產品),而本發明所使用的其他塔則用於獲取氬,因而被稱為氬塔。與經典空氣分離設備中的氬塔一樣,此氬塔以來自低壓塔的側流為進料。其中,術語「側流」係指既非提取自底層區域(即最下面的分隔裝置下方的區域)亦非提取自頂部區域(即最上面的分隔裝置上方的區域),而是提取自二者之間(即兩個相應的分隔裝置之間)的流體流,分隔裝置例如為分隔塔板或填料區域(Packungsbereich)。High-pressure tower, low-pressure tower and medium-pressure tower are mainly used to obtain oxygen-enriched nitrogen-enriched air products within the framework of the present invention (the top gas of the high-pressure tower is provided as a nitrogen pressurized product under corresponding pressure, and the bottom liquid can be extracted from the low-pressure tower As a pure oxygen product), the other towers used in the present invention are used to obtain argon, so they are called argon towers. Like the argon column in a classic air separation plant, this argon column takes a side stream from the low pressure column as feed. Among them, the term "side flow" refers to neither the bottom area (that is, the area below the bottom partition) nor the top area (that is, the area above the uppermost partition), but from both The fluid flow between (ie between two corresponding separating devices), such as separating trays or packing areas (Packungsbereich).

通常使用具有雙塔系統以及所謂的粗氬塔及所謂的精氬塔的空氣分離設備來獲取氬。一個例子圖示於Häring案(見上)的圖2.3A中,並且自第26頁起記載於段落「Rectification in the Low-pressure, Crude and Pure Argon Column」中以及自第29頁起記載於段落「Cryogenic Production of Pure Argon」中。若相關精餾塔採用相應設計,則原則上亦可在相應設備中棄用精氬塔。在此情況下,可從粗氬塔或一般情況下略低於傳統上被轉移至精氬塔的流體的類似塔中提取純氬,其中位於上方的分隔區域用於分離剩餘的雜質組分。本發明框架內所使用的氬塔可基本上像先前技術中的習知傳統粗氬塔(或經相應改良的粗氬塔)那樣運行。相應氬塔的設計特別是可配設相應的塔板數量。 本發明的特徵和優點Air separation equipment with a double column system and a so-called crude argon column and a so-called refined argon column are usually used to obtain argon. An example is shown in Figure 2.3A of the Häring case (see above), and is described in the paragraph "Rectification in the Low-pressure, Crude and Pure Argon Column" from page 26 and in the paragraph from page 29 "Cryogenic Production of Pure Argon". If the relevant rectification column adopts the corresponding design, in principle, the argon column can also be discarded in the corresponding equipment. In this case, pure argon can be extracted from a crude argon column or a similar column that is generally slightly lower than the fluid traditionally transferred to the refined argon column, where the upper separation area is used to separate the remaining impurity components. The argon column used within the framework of the present invention can basically operate like a conventional crude argon column (or a crude argon column modified accordingly) in the prior art. The design of the corresponding argon column can especially be equipped with the corresponding number of trays. Features and advantages of the present invention

本發明總體上提出一種低溫分離空氣的方法,其中使用具有塔系統的空氣分離設備,該塔系統包括高壓塔、中壓塔、低壓塔及氬塔。如前所述,本發明框架內所使用的高壓塔的運行方式基本上與傳統SPECTRA工藝所使用的塔一樣。The present invention generally proposes a method for low-temperature air separation, in which an air separation device with a tower system is used, and the tower system includes a high-pressure tower, an intermediate-pressure tower, a low-pressure tower, and an argon tower. As mentioned above, the operation mode of the high-pressure tower used within the framework of the present invention is basically the same as that used in the traditional SPECTRA process.

本發明框架內所使用的高壓塔、中壓塔及低壓塔的特色進一步在於其各自的工作壓力水平。具體的值將在下文闡述。在本發明框架內,高壓塔在遠高於傳統高壓塔之壓力水平的壓力水平上運行。在本發明框架內,以此方式可從高壓塔提取氮產品,該氮產品可直接在相應的壓力水平上被提供,接下來不需要冷壓縮或熱壓縮。因此在本發明框架內,從設備及安全技術角度看,相應氮加壓產品的提供比經典空氣分離設備容易得多。The high-pressure tower, medium-pressure tower and low-pressure tower used within the framework of the present invention are further characterized by their respective working pressure levels. The specific value will be explained below. Within the framework of the present invention, the high-pressure tower operates at a pressure level much higher than that of the traditional high-pressure tower. Within the framework of the present invention, the nitrogen product can be extracted from the high-pressure tower in this way, and the nitrogen product can be directly provided at the corresponding pressure level, and then no cold compression or hot compression is required. Therefore, within the framework of the present invention, from the perspective of equipment and safety technology, the provision of corresponding nitrogen pressurized products is much easier than that of classic air separation equipment.

因此,本發明受益於習知SPECTRA工藝的優點。然而與傳統SPECTRA工藝不同,本發明亦實現了富氧空氣產品及富氬空氣產品的製造,為此需使用前述的其他塔。Therefore, the present invention benefits from the advantages of the conventional SPECTRA process. However, different from the traditional SPECTRA process, the present invention also realizes the production of oxygen-enriched air products and argon-enriched air products, for which the aforementioned other towers are required.

總體而言,在本發明框架內,高壓塔在第一壓力水平上運行,中壓塔在低於第一壓力水平的第二壓力水平上運行,低壓塔在低於第一及第二壓力水平的第三壓力水平上運行。其中,中壓塔及低壓塔在本發明框架內亦可按空氣分離設備的傳統雙塔樣式合併。其中,用於冷凝中壓塔之頂部氣體的熱交換器亦可佈置於低壓塔的底層中。Generally speaking, within the framework of the present invention, the high-pressure tower operates at a first pressure level, the medium-pressure tower operates at a second pressure level lower than the first pressure level, and the low-pressure tower operates at a lower pressure level than the first and second pressure levels. Run on the third pressure level. Among them, the medium-pressure tower and the low-pressure tower can also be combined in the traditional double-tower style of the air separation equipment within the framework of the present invention. Among them, the heat exchanger for condensing the gas at the top of the medium-pressure tower can also be arranged in the bottom layer of the low-pressure tower.

傳統空氣分離設備所使用的雙塔系統由高壓塔與低壓塔組成,其中前述意義上的高壓塔佈置於低壓塔下方。在本發明框架內,中壓塔(佈置於低壓塔下方)及低壓塔(佈置於中壓塔上方)亦可如此。但本發明局限於此種雙柱或雙塔樣式的佈置方式。確切而言,該二塔(中壓塔與低壓塔)亦可形成為兩個分離的塔。以熱交換方式連接中壓塔與低壓塔的冷凝器亦可佈置於低壓塔外部。The double-tower system used in traditional air separation equipment is composed of a high-pressure tower and a low-pressure tower, and the high-pressure tower in the aforementioned sense is arranged below the low-pressure tower. Within the framework of the present invention, the same applies to medium-pressure towers (arranged below the low-pressure tower) and low-pressure towers (arranged above the intermediate-pressure tower). However, the present invention is limited to this type of arrangement of double columns or double towers. To be precise, the two towers (medium-pressure tower and low-pressure tower) can also be formed into two separate towers. The condenser that connects the medium-pressure tower and the low-pressure tower by heat exchange can also be arranged outside the low-pressure tower.

在本發明框架內,中壓塔通常在與空氣分離設備的傳統高壓塔相符的壓力水平上運行。低壓塔的工作壓力水平同樣與經典低壓塔的常規工作壓力水平相符。Within the framework of the present invention, the medium-pressure tower is usually operated at a pressure level consistent with the traditional high-pressure tower of the air separation plant. The working pressure level of the low-pressure tower is also consistent with the conventional working pressure level of the classic low-pressure tower.

本發明構成習知SPECTRA工藝的一種變體,在本發明框架內,高壓塔的頂部氣體在蒸發或部分蒸發第一液體的情況下形成冷凝物,該第一液體提取自高壓塔並且膨脹至介於第一與第二壓力水平之間的蒸發壓力水平。蒸發壓力水平通常可為3 bar至7 bar。因此,該膨脹係以部分膨脹至超大氣壓力水平之形式進行,允許進一步膨脹至更低的壓力水平。The present invention constitutes a variant of the conventional SPECTRA process. Within the framework of the present invention, the gas at the top of the high-pressure column forms a condensate while evaporating or partially evaporating the first liquid, which is extracted from the high-pressure column and expanded to the medium. The evaporation pressure level between the first and second pressure levels. The evaporating pressure level can usually be 3 bar to 7 bar. Therefore, the expansion is carried out in the form of a partial expansion to a superatmospheric pressure level, allowing further expansion to a lower pressure level.

所形成的冷凝物作為回流部分或完全地被送回高壓塔中。相應冷凝物的一部分亦可作為液態富氮空氣產品從相應設備中導出。蒸發第一液體時形成第一氣體,該第一氣體部分或完全地被再壓縮至第一壓力水平並且被送回高壓塔中。此為SPECTRA工藝的重要特徵。提取自高壓塔的第一液體在本發明框架內經相應處理,該第一液體具體可為在底層上方的一些理論或實際塔板處提取自高壓塔的液體,換言之,即以側流形式從高壓塔排出的液體。The formed condensate is partially or completely returned to the high pressure column as reflux. A part of the corresponding condensate can also be derived from the corresponding equipment as a liquid nitrogen-enriched air product. When the first liquid is evaporated, a first gas is formed, which is partially or completely recompressed to the first pressure level and sent back to the high pressure column. This is an important feature of the SPECTRA process. The first liquid extracted from the high-pressure column is processed accordingly within the framework of the present invention. The first liquid may specifically be the liquid extracted from the high-pressure column at some theoretical or actual trays above the bottom layer, in other words, from the high-pressure column in the form of side flow. Liquid discharged from the tower.

如前文中引用的專利文獻所揭露,經典SPECTRA工藝對來自高壓塔的其他物料流進行相應處理,而在本發明框架內,通常不是如此。在本發明框架內,高壓塔的頂部氣體在蒸發或部分蒸發第二液體的情況下形成頂部冷凝物,該第二液體提取自中壓塔並且被壓縮至介於第一與第二壓力水平之間的蒸發壓力水平。在冷凝頂部氣體的過程中蒸發第二液體時形成第二氣體,該第二氣體部分或完全膨脹至第二壓力水平並且被送回中壓塔中。As disclosed in the patent documents cited above, the classic SPECTRA process processes other material streams from the high-pressure tower accordingly, which is usually not the case within the framework of the present invention. Within the framework of the present invention, the top gas of the high-pressure column forms a top condensate when the second liquid is evaporated or partially evaporated. The second liquid is extracted from the medium-pressure column and compressed to a level between the first and second pressure levels. The evaporation pressure level between the time. In the process of condensing the top gas, a second gas is formed when the second liquid is evaporated, and the second gas is partially or completely expanded to a second pressure level and sent back to the medium pressure column.

亦即,本發明形成兩個物料循環,其一為來自高壓塔的第一液體所經歷的物料循環,再者為來自中壓塔的液體所經歷的第二物料循環。第一循環尚與SPECTRA工藝相符,本發明所採用的第二循環相對於先前技術則具備新穎性。That is, the present invention forms two material cycles, one is the material cycle experienced by the first liquid from the high pressure column, and the second is the second material cycle experienced by the liquid from the medium pressure column. The first cycle is still consistent with the SPECTRA process, and the second cycle used in the present invention is novel compared to the prior art.

為了使來自中壓塔的第二液體達到蒸發壓力水平,通常設有泵,該泵在液態下對第二液體施加壓力。來自高壓塔的第一液體通常為來自高壓塔的側流,來自中壓塔的第二液體則是在使用底層液體的情況下形成。In order to bring the second liquid from the medium pressure column to the vaporization pressure level, a pump is usually provided, which applies pressure to the second liquid in a liquid state. The first liquid from the high-pressure column is usually a side stream from the high-pressure column, and the second liquid from the medium-pressure column is formed when the bottom liquid is used.

來自中壓塔的第二液體並非須全部被回輸到此中壓塔中。在本發明的一個技術方案(還將參考所附圖式1對此進行說明)中,如下設置:蒸發第二液體時所形成的第二氣體的一部分不被送入中壓塔中,而是特別是在與壓縮機耦接的膨脹機中進一步膨脹,最後從空氣分離設備中導出,該壓縮機用於壓縮第一氣體。The second liquid from the medium-pressure tower does not have to be all returned to the medium-pressure tower. In a technical solution of the present invention (this will be described with reference to formula 1 in the attached drawings), the following is set: part of the second gas formed when the second liquid is evaporated is not sent to the medium pressure tower, but In particular, it is further expanded in an expander coupled with a compressor, and finally exported from the air separation device, the compressor is used to compress the first gas.

關於本發明所使用的塔的功能,再次強調:為高壓塔提供經壓縮且經冷卻的輸入空氣。這不排除亦為其他塔相應地提供空氣;但在本發明採用高壓塔的情況下,始終如此設置。Regarding the function of the tower used in the present invention, it is emphasized once again: to provide the high-pressure tower with compressed and cooled input air. This does not rule out that other towers are also provided with air accordingly; but in the case of the high-pressure tower used in the present invention, this is always the case.

在本發明的有利技術方案中,來自高壓塔的底層液體從第一壓力水平膨脹至第二壓力水平並且被送入中壓塔中。哪怕使用了其他塔的傳統SPECTRA工藝一般情況下亦非如此;確切而言,在此類傳統工藝中,使用底層液體而形成的相應物料流將同樣用作冷卻劑以冷凝相應塔的頂部氣體。In the advantageous technical solution of the present invention, the bottom liquid from the high-pressure column expands from the first pressure level to the second pressure level and is sent to the medium-pressure column. Even the traditional SPECTRA process using other towers is generally not the case; to be precise, in such traditional processes, the corresponding material stream formed by using the bottom liquid will also be used as a coolant to condense the top gas of the corresponding tower.

在本發明所提出的方法的有利技術方案中,液態提取自高壓塔的側流部分或完全地從第一壓力水平膨脹至第二壓力水平,並且在形成液體部分及氣體部分的情況下被送去作相分離處理。其中,液體部分可特別是部分或完全地在低壓塔中進行分離,氣體部分部分或完全地在中壓塔中進行分離。此種工藝的一個特殊技術方案包括:將提取自高壓塔的側流或該側流的從第一壓力水平膨脹至第二壓力水平的部分送入中壓塔進行相分離,在中壓塔中,液體部分液態沉積到例如阻液容器中或沉積在分隔塔板上,氣體部分直接轉變為氣相。以此方式可再度從中壓塔部分或完全地提取液體部分,並將其送入低壓塔中,液體部分在低壓塔中進行分離。氣體部分留在中壓塔中並在該處進行分離。In the advantageous technical solution of the method proposed by the present invention, the side stream of the liquid extracted from the high-pressure column is partially or completely expanded from the first pressure level to the second pressure level, and is sent under the condition that the liquid part and the gas part are formed. Go for phase separation treatment. Among them, the liquid part can be separated in particular partly or completely in a low pressure column, and the gas part can be separated partly or completely in a medium pressure column. A special technical solution of this process includes: the side stream extracted from the high pressure column or the part of the side stream expanded from the first pressure level to the second pressure level is sent to the medium pressure column for phase separation, in the medium pressure column , The liquid part is deposited in a liquid-blocking container or deposited on a separating tray, and the gas part is directly transformed into a gaseous phase. In this way, the liquid part can be partially or completely extracted from the medium pressure column again, and sent to the low pressure column, and the liquid part is separated in the low pressure column. The gas part remains in the medium pressure column and is separated there.

如前所述,在本發明一個有利技術方案的框架內,所使用的氬塔基本上按空氣分離設備的傳統氬塔的方式進行工作。意即:在本發明框架內,亦從低壓塔提取富集氬的側流,其中將來自低壓塔的第二流的至少一部分送入氬塔中。富集氬的側流特別是具有比存在於低壓塔頂部或底層的側流更高的氬含量。在空氣分離設備領域基本上已知的有利區域上從低壓塔提取該側流。As mentioned above, within the framework of an advantageous technical solution of the present invention, the argon column used basically works in the manner of a traditional argon column of an air separation plant. This means that within the framework of the present invention, the argon-enriched side stream is also extracted from the low pressure column, wherein at least a part of the second stream from the low pressure column is sent to the argon column. The argon-enriched side stream particularly has a higher argon content than the side stream present at the top or bottom of the low pressure column. This side stream is extracted from the low pressure column on a favorable area basically known in the field of air separation plants.

在本發明框架內,有利地僅將該側流的一部分轉移到氬塔中,而非將該側流直接送入氬塔。這有利地藉由以下方式而實現:將側流部分或完全地提供給氧塔,在氧塔中形成相對於側流富集氬的物料流,將該物料流部分或完全地送入氬塔中,藉此將來自低壓塔的側流的一部分送入氬塔中。Within the framework of the present invention, it is advantageous to transfer only a part of the side stream to the argon column instead of directly sending the side stream to the argon column. This is advantageously achieved by providing the side stream partially or completely to the oxygen column, forming a stream enriched in argon relative to the side stream in the oxygen column, and sending this stream partially or completely to the argon column In this way, part of the side stream from the low pressure column is sent to the argon column.

在本發明一個有利技術方案的框架內,氬塔在使用頂部冷凝器的情況下進行工作。這只意味著:氬塔的頂部氣體在部分蒸發液體的情況下形成冷凝物,該冷凝物部分或完全地被送回氬塔中。其中,因部分蒸發而使得氬塔的頂部氣體形成冷凝物的液體在本發明框架內有利地提取自中壓塔,此為相對於習知工藝的另一根本區別。作為替代方案,部分蒸發時所形成的氣體及/或部分蒸發時所剩餘的液體可部分或完全地被送入低壓塔中。Within the framework of an advantageous technical solution of the present invention, the argon column works with a top condenser. This only means that the gas at the top of the argon column forms a condensate with partial vaporization of the liquid, and this condensate is partly or completely returned to the argon column. Among them, the liquid in which the top gas of the argon column forms a condensate due to partial evaporation is advantageously extracted from the medium pressure column within the framework of the present invention, which is another fundamental difference from the conventional process. As an alternative, the gas formed during partial evaporation and/or the remaining liquid during partial evaporation can be partially or completely sent to the low-pressure column.

由SPECTRA工藝基本上已知,在本發明框架內可使用與壓縮機耦接的膨脹機。因此,可使用壓縮機來對第一氣體或第一氣體的被再壓縮至第一壓力水平且被送回高壓塔的部分進行再壓縮,該壓縮機與膨脹機機械耦接,該膨脹機用於使第二氣體的未被送回中壓塔的另一部分膨脹。It is basically known from the SPECTRA process that an expander coupled to a compressor can be used within the framework of the present invention. Therefore, a compressor can be used to recompress the first gas or the portion of the first gas that is recompressed to the first pressure level and sent back to the high-pressure tower. The compressor is mechanically coupled with the expander, and the expander is used for In order to expand the other part of the second gas that has not been sent back to the medium pressure column.

本發明還有關於一種空氣分離設備,關於其具體特徵,請參閱相應的獨立請求項。關於此種設備進一步的特徵與技術方案及較佳實施方式,明確地提請參閱上文中有關本發明之方法及其有利技術方案的說明。此種空氣分離設備有利地用於實施上文以不同技術方案所闡述的方法。The present invention also relates to an air separation equipment. For specific features, please refer to the corresponding independent claim. Regarding the further features, technical solutions and preferred implementations of this type of equipment, please refer to the above description of the method of the present invention and its advantageous technical solutions. Such air separation equipment is advantageously used to implement the methods described above with different technical solutions.

下面將參考所附圖式對本發明進行詳細闡述,所附圖式圖示根據本發明之技術方案的空氣分離設備。The present invention will be described in detail below with reference to the accompanying drawings, which illustrate the air separation equipment according to the technical solution of the present invention.

圖1以高度簡化的工藝流程示意圖之形式圖示根據本發明的尤佳實施方式的空氣分離設備,其整體上用100標示。FIG. 1 illustrates an air separation device according to a particularly preferred embodiment of the present invention in the form of a highly simplified schematic diagram of the process flow, which is indicated by 100 as a whole.

圖1中所圖示的空氣分離設備100透過過濾器101並藉由主空氣壓縮機102從在此一般性地以A標示的大氣中吸入空氣,該主空氣壓縮機特別是採用多級設計且帶有中間冷卻器。在熱交換器103及104中經再冷卻後,以此方式形成的輸入空氣流a在以水W運行的直接接觸式冷卻器105中被冷卻,而後被提供給吸附裝置106。The air separation plant 100 illustrated in FIG. 1 penetrates the filter 101 and sucks air from the atmosphere generally designated A here by the main air compressor 102, which in particular adopts a multi-stage design and With intercooler. After being recooled in the heat exchangers 103 and 104, the input air flow a formed in this way is cooled in a direct contact cooler 105 operating with water W, and then supplied to the adsorption device 106.

在輸入空氣流a以此方式乾燥並基本上去除二氧化碳之後,將輸入空氣流提供給主熱交換器107。在靠近主熱交換器的冷端處從主熱交換器提取輸入空氣流a,並且在此處所圖示的示例中,將輸入空氣流基本上提供給整體以10標示的塔系統的高壓塔11。圖中未單獨示出的部分在需要時可經旁路分岔出去。After the input air stream a is dried in this way and carbon dioxide is substantially removed, the input air stream is provided to the main heat exchanger 107. The input air flow a is taken from the main heat exchanger near the cold end of the main heat exchanger, and in the example illustrated here, the input air flow is basically provided to the high-pressure tower 11 of the tower system as a whole indicated by 10 . The parts not separately shown in the figure can be branched out via a bypass when needed.

高壓塔11的頂部流b的一部分可以物料流c之形式作為氣態加壓氮產品從空氣分離設備100導出。相應的加壓氮產品再次以C1及C2標示。在此處所圖示的示例中,頂部流b的未以此方式從空氣分離設備導出的部分則以物料流d的形式被提供給熱交換器或者說冷凝器108,並且在該處基本上被冷凝。相應冷凝物的一部分可以物料流e的形式作為液態回流被回輸到高壓塔11上。另一部分以沖洗流P的形式被提取。需要時亦可以此處所圖示的方式在設備100中送入液氮E。另一部分可以物料流f的形式在過冷器109中被過度冷卻並且作為液氮產品F從設備中被導出。用於過度冷卻的、在過冷器109下游分岔出去的部分作為殘餘氣體從設備中被導出,下文還將參考其他物料流對此進行闡述。A part of the top stream b of the high-pressure column 11 can be led out from the air separation plant 100 as a gaseous pressurized nitrogen product in the form of a stream c. The corresponding pressurized nitrogen products are again labeled C1 and C2. In the example illustrated here, the part of the top stream b that is not led out from the air separation device in this way is provided to the heat exchanger or condenser 108 in the form of the material stream d, and is basically Condensation. A part of the corresponding condensate can be returned to the high-pressure column 11 as a liquid reflux in the form of a stream e. The other part is extracted in the form of flushing stream P. If necessary, liquid nitrogen E can also be fed into the equipment 100 in the manner illustrated here. The other part can be supercooled in the supercooler 109 in the form of a material flow f and discharged from the device as a liquid nitrogen product F. The part used for supercooling and branched out downstream of the subcooler 109 is led out from the equipment as residual gas, which will be explained below with reference to other material flows.

在圖示示例中,以高壓塔11的底層流g為塔系統10的中壓塔12供料。為此,此底層流g在主熱交換器107中被冷卻,而後在底層上方或者說在一些位於底層上方的分隔塔板上方被送入中壓塔。In the illustrated example, the bottom stream g of the high-pressure tower 11 is used to feed the medium-pressure tower 12 of the tower system 10. To this end, the bottom stream g is cooled in the main heat exchanger 107 and then sent to the medium pressure column above the bottom layer or above some of the divided trays located above the bottom layer.

以來自高壓塔11的側流h為中壓塔進一步供料,該側流膨脹進入中壓塔12。以此方式形成的氣體留在中壓塔12中;物料流i形式的液體則在饋送點正下方至少部分地再度從中壓塔12被提取,並且先穿過過冷器110,再被送入塔系統10的低壓塔13。The side stream h from the high-pressure column 11 is used as a further feed for the medium-pressure column, and the side stream expands into the medium-pressure column 12. The gas formed in this way remains in the medium pressure column 12; the liquid in the form of the material stream i is at least partially extracted from the medium pressure column 12 directly below the feed point, and passes through the subcooler 110 before being sent into The low pressure tower 13 of the tower system 10.

首先使用提取自高壓塔的側流k來運行熱交換器108。此側流先在主熱交換器107中被進一步冷卻,再被提供給熱交換器108。此時發生部分膨脹。在熱交換器108下游,相應蒸發的流體的一部分可被排放到大氣A中。另一部分(在此仍被圖示為物料流k)視情況在與其他物料流合併後在壓縮機111中被再壓縮,該壓縮機與膨脹機112機械耦接並且進一步藉由耗散制動器被制動。物料流k可以此方式重新被送入高壓塔11中。用於熱交換器108的進一步製冷量由中壓塔12的底層流I提供。為此,藉由泵113使該底層流達到熱交換器108中所需要的壓力水平。The side stream k extracted from the high pressure column is first used to operate the heat exchanger 108. This side stream is further cooled in the main heat exchanger 107 before being supplied to the heat exchanger 108. Partial expansion occurs at this time. Downstream of the heat exchanger 108, a portion of the corresponding vaporized fluid may be discharged into the atmosphere A. The other part (here still shown as the material flow k) is optionally recompressed in the compressor 111 after being combined with other material flows, which is mechanically coupled to the expander 112 and is further reduced by the dissipative brake brake. The material stream k can be fed into the high-pressure column 11 again in this way. The further cooling capacity for the heat exchanger 108 is provided by the bottom stream I of the medium pressure column 12. To this end, the bottom flow is brought to the required pressure level in the heat exchanger 108 by the pump 113.

物料流I在熱交換器108中蒸發後以第一分流m的形式在主熱交換器107中被加熱並且至少部分地在膨脹機112中膨脹。此物料流接下來將特別是與來自高壓塔的頂部流b的在過冷器109中起冷卻作用的部分一起從設備中被導出。來自中壓塔12的在熱交換器108中蒸發的底層流的另一部分n則被回輸到中壓塔12中。After the material stream I has evaporated in the heat exchanger 108, it is heated in the main heat exchanger 107 in the form of a first partial stream m and is at least partially expanded in the expander 112. This material flow will then be led out of the device, in particular together with the part of the top stream b from the high-pressure column that is used for cooling in the subcooler 109. The other part n of the bottom stream evaporated in the heat exchanger 108 from the medium pressure column 12 is returned to the medium pressure column 12.

空氣分離設備100還包括氬塔14,該氬塔最後由低壓塔13供料或者說以提取自低壓塔13的側流o為進料。但在圖示示例中,側流o並非直接轉移到氬塔14中,而是先轉移到整體以15標示的氧塔的上部15a中。在上部15a中,物料流o或者說以此方式轉移到上部15a中的流體進一步地富集氬並耗盡氧,使得相應的物料流p可從上部15a的頂部轉移到氬塔14中。來自氬塔14的底層液體被此處未單獨標示的泵回輸到氧塔的上部15a中。The air separation device 100 also includes an argon column 14, the argon column is finally fed by the low pressure column 13 or a side stream o extracted from the low pressure column 13 as the feed. However, in the illustrated example, the side stream o is not directly transferred to the argon column 14, but first transferred to the upper part 15a of the oxygen column designated by 15 as a whole. In the upper part 15a, the stream o or the fluid transferred in this way to the upper part 15a is further enriched with argon and depleted of oxygen, so that the corresponding stream p can be transferred from the top of the upper part 15a to the argon column 14. The bottom liquid from the argon column 14 is returned to the upper part 15a of the oxygen column by a pump not separately labeled here.

包括上部15a與下部15b的氧塔15藉由底層蒸發器151進行工作。此底層蒸發器151及佈置於低壓塔13的底層中的底層蒸發器131分別用於冷凝中壓塔12的頂部氣體,該頂部氣體以物料流q之形式提取自中壓塔。在此未被單獨且個別示出的冷凝部分基本上用作被送往中壓塔12及低壓塔13的回流。The oxygen tower 15 including the upper part 15a and the lower part 15b is operated by the bottom evaporator 151. The bottom evaporator 151 and the bottom evaporator 131 arranged in the bottom of the low pressure column 13 are respectively used to condense the top gas of the medium pressure column 12, and the top gas is extracted from the medium pressure column in the form of the material flow q. The condensing part, which is not separately and individually shown here, is basically used as the reflux sent to the medium-pressure column 12 and the low-pressure column 13.

從低壓塔13的頂部抽取物料流r,該物料流以不純氧的形式經加熱後被排放到大氣中或另作他用。A material stream r is drawn from the top of the low-pressure column 13, and the material stream is heated in the form of impure oxygen and then discharged into the atmosphere or used for other purposes.

從低壓塔13的底層提取氧流s及t,其中氧流s在未單獨標示的泵中被內壓縮並且可用於提供相應的內壓縮產品S。氧流t則可被加熱並且可被排出設備或者說排放到大氣中。如此處以關聯符X之形式所示,一部分可被回輸到低壓塔13中。The oxygen streams s and t are extracted from the bottom of the low-pressure column 13, where the oxygen stream s is internally compressed in a pump not separately labeled and can be used to provide the corresponding internally compressed product S. The oxygen stream t can then be heated and can be discharged from the device or into the atmosphere. As shown here in the form of the associated symbol X, a part can be returned to the low pressure column 13.

頂部由頂部冷凝器141冷卻的氬塔14可用於提供液氬流u,該液氬流可例如在儲罐系統T中經暫存後作為內壓縮氬產品U被提供。其中一部分亦可長期儲存於儲罐T1中並且例如呈液態地從設備中排出。The argon tower 14 whose top is cooled by the top condenser 141 can be used to provide a liquid argon stream u, which can be provided as an internally compressed argon product U after being temporarily stored in the storage tank system T, for example. A part of it can also be stored in the storage tank T1 for a long time and discharged from the equipment in a liquid state, for example.

在此處所圖示的示例中,使用物料流v來冷卻氬塔14的頂部冷凝器141,該物料流係在底層上方的一些塔板處液態提取自中壓塔12並且被送入氬冷凝器141的蒸發室中。此處的已蒸發及未蒸發部分可以圖示方式被回輸到低壓塔中。In the example illustrated here, the material stream v is used to cool the top condenser 141 of the argon column 14. The material stream is extracted from the medium pressure column 12 in liquid form at some trays above the bottom layer and sent to the argon condenser 141 in the evaporation chamber. The evaporated and unevaporated parts here can be returned to the low pressure column as shown in the figure.

如此處以相應的流體箭頭之形式所示,氧塔15的上部15a與下部15b彼此流體耦合。耗盡氬且富集氧的流體從上部15a轉移到下部15b中並且在該處被進一步精餾。藉此方式可從氧塔15的底層或者說從氧塔下部提取純氧流w,該純氧流同樣可經由相應的儲罐系統t2或t3作為高純氧產品W以內壓縮形式被排出空氣分離設備100。此處所圖示的其他物料流及其在空氣分離設備100中的具體處理可直接從圖式中獲得。As shown here in the form of corresponding fluid arrows, the upper part 15a and the lower part 15b of the oxygen tower 15 are fluidly coupled to each other. The argon-depleted and oxygen-enriched fluid is transferred from the upper part 15a to the lower part 15b and is further rectified there. In this way, the pure oxygen stream w can be extracted from the bottom of the oxygen tower 15 or from the lower part of the oxygen tower, and the pure oxygen stream can also be discharged as a high-purity oxygen product W via the corresponding storage tank system t2 or t3 to be separated from the air in the form of internal compression. Equipment 100. The other material flows illustrated here and their specific processing in the air separation plant 100 can be directly obtained from the drawings.

10:塔系統 11:高壓塔 12:中壓塔 13:低壓塔 14:氬塔 15:氧塔 15a:上部 15b:下部 100:空氣分離設備 101:過濾器 102:主空氣壓縮機 103:熱交換器 104:熱交換器 105:直接接觸式冷卻器 106:吸附裝置 107:主熱交換器 108:冷凝器/熱交換器 109:過冷器 110:過冷器 111:壓縮機 112:膨脹機 113:泵 131:底層蒸發器 141:頂部冷凝器/氬冷凝器 151:底層蒸發器 A:大氣 a:輸入空氣流 b:頂部流 C1:加壓氮產品 C2:加壓氮產品 c:物料流 d:物料流 E:液氮 e:物料流 F:液氮產品 f:物料流 g:底層流 h:側流 I:底層流/物料流 i:物料流 k:側流/物料流 m:第一分流 n:另一部分 o:側流/物料流 P:沖洗流 p:物料流 q:物料流 r:物料流 S:內壓縮產品 s:氧流 T:儲罐系統 T1:儲罐 t:氧流 t2:儲罐系統 t3:儲罐系統 U:內壓縮氬產品 u:液氬流 v:物料流 W:水/高純氧產品 w:純氧流 X:關聯符10: Tower system 11: High-voltage tower 12: Medium pressure tower 13: Low pressure tower 14: Argon Tower 15: Oxygen Tower 15a: upper part 15b: lower part 100: Air separation equipment 101: filter 102: main air compressor 103: Heat Exchanger 104: heat exchanger 105: Direct contact cooler 106: Adsorption device 107: main heat exchanger 108: Condenser/heat exchanger 109: Subcooler 110: Subcooler 111: Compressor 112: Expander 113: Pump 131: bottom evaporator 141: Top condenser/argon condenser 151: bottom evaporator A: Atmosphere a: Input air flow b: top stream C1: Pressurized nitrogen products C2: Pressurized nitrogen products c: material flow d: Material flow E: Liquid nitrogen e: material flow F: Liquid nitrogen products f: material flow g: underlying stream h: side stream I: bottom flow/material flow i: material flow k: side flow/material flow m: first diversion n: another part o: side flow/material flow P: flush flow p: material flow q: material flow r: material flow S: Internal compression product s: oxygen flow T: storage tank system T1: storage tank t: oxygen flow t2: storage tank system t3: storage tank system U: Internally compressed argon product u: liquid argon flow v: material flow W: water/high purity oxygen product w: pure oxygen flow X: Associate

〔圖1〕以簡化工藝流程圖的形式圖示根據本發明之技術方案的空氣分離設備。[Figure 1] The air separation plant according to the technical solution of the present invention is illustrated in the form of a simplified process flow diagram.

10:塔系統 10: Tower system

11:高壓塔 11: High-voltage tower

12:中壓塔 12: Medium pressure tower

13:低壓塔 13: Low pressure tower

14:氬塔 14: Argon Tower

15:氧塔 15: Oxygen Tower

15a:上部 15a: upper part

15b:下部 15b: lower part

100:空氣分離設備 100: Air separation equipment

101:過濾器 101: filter

102:主空氣壓縮機 102: main air compressor

103:熱交換器 103: Heat Exchanger

104:熱交換器 104: heat exchanger

105:直接接觸式冷卻器 105: Direct contact cooler

106:吸附裝置 106: Adsorption device

107:主熱交換器 107: main heat exchanger

108:冷凝器/熱交換器 108: Condenser/heat exchanger

109:過冷器 109: Subcooler

110:過冷器 110: Subcooler

111:壓縮機 111: Compressor

112:膨脹機 112: Expander

113:泵 113: Pump

131:底層蒸發器 131: bottom evaporator

141:頂部冷凝器/氬冷凝器 141: Top condenser/argon condenser

151:底層蒸發器 151: bottom evaporator

A:大氣 A: Atmosphere

a:輸入空氣流 a: Input air flow

b:頂部流 b: top stream

C1:加壓氮產品 C1: Pressurized nitrogen products

C2:加壓氮產品 C2: Pressurized nitrogen products

c:物料流 c: material flow

d:物料流 d: Material flow

E:液氮 E: Liquid nitrogen

e:物料流 e: material flow

F:液氮產品 F: Liquid nitrogen products

f:物料流 f: material flow

g:底層流 g: underlying stream

h:側流 h: side stream

I:底層流/物料流 I: bottom flow/material flow

i:物料流 i: material flow

k:側流/物料流 k: side flow/material flow

m:第一分流 m: first diversion

n:另一部分 n: another part

o:側流/物料流 o: side flow/material flow

P:沖洗流 P: flush flow

p:物料流 p: material flow

q:物料流 q: material flow

r:物料流 r: material flow

S:內壓縮產品 S: Internal compression product

s:氧流 s: oxygen flow

T:儲罐系統 T: storage tank system

T1:儲罐 T1: storage tank

t:氧流 t: oxygen flow

t2:儲罐系統 t2: storage tank system

t3:儲罐系統 t3: storage tank system

U:內壓縮氬產品 U: Internally compressed argon product

u:液氬流 u: liquid argon flow

v:物料流 v: material flow

W:水/高純氧產品 W: water/high purity oxygen product

w:純氧流 w: pure oxygen flow

X:關聯符 X: Associate

Claims (9)

一種低溫分離空氣的方法,其中, -       使用具有塔系統(10)的空氣分離設備(100),該塔系統包括高壓塔(11)、中壓塔(12)、低壓塔(13)及氬塔(14), -       該高壓塔(11)在第一壓力水平上運行,該中壓塔(12)在低於該第一壓力水平的第二壓力水平上運行,該低壓塔(13)在低於該第二壓力水平的第三壓力水平上運行, -       為該高壓塔(11)提供經壓縮且經冷卻的空氣,並且 -       該高壓塔(11)的頂部氣體在蒸發或部分蒸發第一液體的情況下形成冷凝物,該第一液體提取自該高壓塔(11)並且膨脹至介於該第一與第二壓力水平之間的蒸發壓力水平,並且該冷凝物被部分或完全送回該高壓塔(11)中,其中蒸發該第一液體時形成第一氣體,該第一氣體部分或完全地被再壓縮至該第一壓力水平並且被送回該高壓塔(11)中, 其特徵在於, -       該高壓塔(11)的頂部氣體在蒸發或部分蒸發第二液體的情況下形成冷凝物,該第二液體提取自該中壓塔(12)並且達到介於該第一與第二壓力水平之間的蒸發壓力水平,並且 -       蒸發該第二液體時形成第二氣體,該第二氣體部分或完全膨脹至該第二壓力水平並且被送回該中壓塔(11)中。A method of low-temperature separation of air, in which, -Use an air separation plant (100) with a tower system (10), which includes a high-pressure tower (11), an intermediate-pressure tower (12), a low-pressure tower (13) and an argon tower (14), -The high-pressure tower (11) operates at a first pressure level, the medium-pressure tower (12) operates at a second pressure level lower than the first pressure level, and the low-pressure tower (13) operates at a pressure lower than the second pressure level. The pressure level runs on the third pressure level, -Provide compressed and cooled air for the high-pressure tower (11), and -The top gas of the high-pressure tower (11) forms a condensate when the first liquid is evaporated or partially evaporated, and the first liquid is extracted from the high-pressure tower (11) and expanded to a level between the first and second pressures And the condensate is partially or completely returned to the high-pressure column (11), wherein the first gas is formed when the first liquid is evaporated, and the first gas is partially or completely recompressed to the The first pressure level and sent back to the high-pressure tower (11), It is characterized by -The gas at the top of the high-pressure tower (11) forms a condensate when the second liquid is evaporated or partially evaporated, and the second liquid is extracted from the medium-pressure tower (12) and reaches between the first and second pressure levels Between the evaporation pressure level, and -When the second liquid is evaporated, a second gas is formed, and the second gas is partially or completely expanded to the second pressure level and sent back to the medium pressure tower (11). 如請求項1所述之方法,其中,來自該高壓塔(11)的底層液體從該第一壓力水平膨脹至該第二壓力水平並且被送入該中壓塔(12)中。The method according to claim 1, wherein the bottom liquid from the high pressure column (11) expands from the first pressure level to the second pressure level and is sent to the medium pressure column (12). 如請求項1或2所述之方法,其中,液態提取自該高壓塔(11)的側流部分或完全地從該第一壓力水平膨脹至該第二壓力水平,並且在形成液體部分及氣體部分的情況下被送去作相分離處理,其中該液體部分部分或完全地在該低壓塔(13)中進行分離,該氣體部分部分或完全地在該中壓塔(12)中進行分離。The method according to claim 1 or 2, wherein the side stream of the liquid extracted from the high pressure column (11) is partially or completely expanded from the first pressure level to the second pressure level, and the liquid part and the gas are formed In some cases, it is sent to a phase separation treatment, wherein the liquid is partially or completely separated in the low pressure column (13), and the gas is partially or completely separated in the medium pressure column (12). 如請求項3所述之方法,其中,將提取自該高壓塔(11)的該側流或該側流的從該第一壓力水平膨脹至該第二壓力水平的部分送入該中壓塔(12)進行相分離,其中再度從該中壓塔(12)部分或完全地提取該液體部分,並將其送入該低壓塔(13)中,且其中將該氣體部分留在該中壓塔(12)中。The method according to claim 3, wherein the side stream extracted from the high pressure column (11) or the part of the side stream expanded from the first pressure level to the second pressure level is sent to the medium pressure column (12) Perform phase separation, in which the liquid part is partially or completely extracted from the medium pressure column (12) again, and sent to the low pressure column (13), and the gas part is left in the medium pressure column (13). Tower (12). 如前述請求項中任一項所述之方法,其中,從該低壓塔(13)提取富集氬的側流,其中將來自該低壓塔(13)的該側流的至少一部分送入該氬塔(14)中。The method according to any one of the preceding claims, wherein the argon-enriched side stream is extracted from the low pressure column (13), wherein at least a part of the side stream from the low pressure column (13) is sent to the argon Tower (14). 如請求項5所述之方法,其中,以如下方式將來自該低壓塔(13)的該側流的一部分送入該氬塔(14)中:將該側流部分或完全地提供給氧塔(15),在該氧塔中形成相對於該側流富集氬的物料流,將該物料流部分或完全地轉移到該氬塔(14)中。The method according to claim 5, wherein a part of the side stream from the low pressure column (13) is sent to the argon column (14) in the following manner: the side stream is partially or completely supplied to the oxygen column (15) A material stream enriched with argon relative to the side stream is formed in the oxygen column, and the material stream is partially or completely transferred to the argon column (14). 如前述請求項中任一項所述之方法,其中,該氬塔(14)的頂部氣體在部分蒸發液體的情況下形成冷凝物,該冷凝物部分或完全地被送回該氬塔(14)中,其中,因部分蒸發而使得該氬塔(14)的頂部氣體形成該冷凝物的該液體提取自該中壓塔(12),或者其中,部分蒸發時所形成的氣體及/或部分蒸發時所剩餘的液體部分或完全地被送入該低壓塔(13)中。The method according to any one of the preceding claims, wherein the top gas of the argon column (14) forms a condensate in the case of partial evaporation of liquid, and the condensate is partially or completely returned to the argon column (14) ), wherein the liquid that forms the condensate from the top gas of the argon column (14) due to partial evaporation is extracted from the medium-pressure column (12), or among them, the gas and/or part of the gas formed during partial evaporation The liquid remaining during evaporation is partially or completely sent to the low pressure column (13). 如前述請求項中任一項所述之方法,其中,使用壓縮機來對該第一氣體或該第一氣體的被再壓縮至該第一壓力水平且被送回該高壓塔(11)的部分進行再壓縮,該壓縮機與膨脹機機械耦接,該膨脹機用於使該第二氣體的未被送回該中壓塔(11)的另一部分膨脹。The method according to any one of the preceding claims, wherein a compressor is used to recompress the first gas or the first gas to the first pressure level and send it back to the high-pressure tower (11) Part of the recompression is performed, and the compressor is mechanically coupled with an expander, and the expander is used to expand another part of the second gas that has not been sent back to the intermediate pressure column (11). 一種空氣分離設備(100),具有塔系統(10),該塔系統包括高壓塔(11)、中壓塔(12)、低壓塔(13)及氬塔(14),其中該空氣分離設備(100)被建構為用於: -       在第一壓力水平上運行該高壓塔(11),在低於該第一壓力水平的第二壓力水平上運行該中壓塔(12),在低於該第一及第二壓力水平的第三壓力水平上運行該低壓塔(13), -       為該高壓塔(11)提供經壓縮且經冷卻的空氣, -       在蒸發或部分蒸發第一液體的情況下使該高壓塔(11)的頂部氣體形成冷凝物,該第一液體提取自該高壓塔(11)並且膨脹至介於該第一與第二壓力水平之間的蒸發壓力水平,並且將該冷凝物部分或完全送回該高壓塔(11)中,將蒸發該第一液體時所形成的第一氣體部分或完全地再壓縮至該第一壓力水平並且送回該高壓塔(11)中, 其特徵在於構件,該等構件被建構為用於: -       蒸發或部分蒸發第二液體以使該高壓塔(11)的頂部氣體形成冷凝物,該第二液體提取自該中壓塔(12)並且被壓縮至介於該第一與第二壓力水平之間的蒸發壓力水平,使蒸發該第二液體時所形成的第二氣體部分或完全膨脹至該第二壓力水平並且將其送回該中壓塔(11)中。An air separation equipment (100) has a tower system (10), the tower system includes a high pressure tower (11), an intermediate pressure tower (12), a low pressure tower (13) and an argon tower (14), wherein the air separation equipment ( 100) is constructed to be used for: -Operate the high-pressure tower (11) at a first pressure level, operate the medium-pressure tower (12) at a second pressure level lower than the first pressure level, and operate at a pressure lower than the first and second pressure levels Operate the low pressure tower (13) at the third pressure level, -Provide compressed and cooled air for the high-pressure tower (11), -In the case of evaporating or partially evaporating the first liquid, the top gas of the high-pressure tower (11) is formed into a condensate, and the first liquid is extracted from the high-pressure tower (11) and expanded to a pressure between the first and second pressures The evaporation pressure level between the levels, and the condensate is partially or completely returned to the high-pressure column (11), and the first gas formed when the first liquid is evaporated is partially or completely recompressed to the first pressure Level and sent back to the high-pressure tower (11), It is characterized by components, which are constructed for: -Evaporate or partially evaporate the second liquid so that the top gas of the high-pressure column (11) forms a condensate, the second liquid is extracted from the medium-pressure column (12) and compressed to a level between the first and second pressures The evaporation pressure level between the evaporating pressure level, the second gas formed when evaporating the second liquid is partially or completely expanded to the second pressure level and sent back to the medium pressure tower (11).
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