TW202110980A - Resin particles, conductive particles, conductive material and connection structure - Google Patents

Resin particles, conductive particles, conductive material and connection structure Download PDF

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TW202110980A
TW202110980A TW109116079A TW109116079A TW202110980A TW 202110980 A TW202110980 A TW 202110980A TW 109116079 A TW109116079 A TW 109116079A TW 109116079 A TW109116079 A TW 109116079A TW 202110980 A TW202110980 A TW 202110980A
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conductive
particles
resin
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resin particles
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久保厚喜
山田恭幸
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日商積水化學工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/16Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations

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Abstract

The present invention provides resin particles which are able to be effectively suppressed in aggregation, and which are capable of effectively enhancing adhesion to conductive parts if conductive particles are obtained by forming the conductive parts on the surfaces of the resin particles so as to be used for electrical connection between electrodes, while being also capable of effectively lowering the connection resistance. With respect to the resin particles according to the present invention, the ratio of the OH- ion strength to the total strength of all negative ions in the outer surfaces of the resin particles is 2.0 * 10-2 or more if a negative spectrum is obtained by means of time-of-flight secondary ion mass spectrometry.

Description

樹脂粒子、導電性粒子、導電材料及連接構造體Resin particles, conductive particles, conductive materials, and connection structures

本發明係關於一種作為聚合性成分之聚合物的樹脂粒子。又,本發明係關於一種使用上述樹脂粒子之導電性粒子、導電材料及連接構造體。The present invention relates to a resin particle as a polymer of a polymerizable component. In addition, the present invention relates to a conductive particle, a conductive material, and a connection structure using the above-mentioned resin particles.

各向異性導電膏及各向異性導電膜等各向異性導電材料被廣泛知曉。於上述各向異性導電材料中,導電性粒子分散於黏合劑樹脂中。Anisotropic conductive materials such as anisotropic conductive paste and anisotropic conductive film are widely known. In the above-mentioned anisotropic conductive material, conductive particles are dispersed in a binder resin.

上述各向異性導電材料用於將可撓性印刷基板(FPC)、玻璃基板、玻璃環氧基板及半導體晶片等各種連接對象構件之電極間電性連接而獲得連接構造體。又,作為上述導電性粒子,有時使用具有基材粒子、及配置於該基材粒子之表面上之導電層的導電性粒子。作為上述基材粒子,有時使用樹脂粒子。The above-mentioned anisotropic conductive material is used to electrically connect the electrodes of various connection object members such as flexible printed circuit boards (FPC), glass substrates, glass epoxy substrates, and semiconductor wafers to obtain a connection structure. Moreover, as the said electroconductive particle, the electroconductive particle which has a substrate particle and a conductive layer arrange|positioned on the surface of this substrate particle may be used. As the above-mentioned substrate particles, resin particles may be used.

作為上述導電性粒子之一例,於下述專利文獻1中揭示有具備合成樹脂微粒子、及形成於其表面之金屬膜之金屬被覆微粒子。於上述金屬被覆微粒子中,上述合成樹脂微粒子係由使含有含羧基單體與多官能單體之單體混合物聚合而成之共聚物構成。As an example of the above-mentioned conductive particles, Patent Document 1 below discloses metal-coated fine particles provided with synthetic resin fine particles and a metal film formed on the surface thereof. In the above-mentioned metal-coated fine particles, the above-mentioned synthetic resin fine particles are composed of a copolymer obtained by polymerizing a monomer mixture containing a carboxyl group-containing monomer and a polyfunctional monomer.

又,為了將2個連接對象構件等(被黏著體)接著而使用各種接著劑。為了使由該接著劑形成之接著層之厚度均勻來控制2個連接對象構件等(被黏著體)之間隔(間隙),有時於接著劑中調配間隙材料(間隔件)。作為上述間隙材料(間隔件),有時使用樹脂粒子。  [先前技術文獻]  [專利文獻]In addition, various adhesives are used in order to bond two connection target members and the like (adherent body). In order to make the thickness of the adhesive layer formed by the adhesive uniform, and to control the interval (gap) between two connection object members and the like (adherent bodies), a gap material (spacer) may be blended in the adhesive. As the aforementioned gap material (spacer), resin particles are sometimes used. [Prior technical literature] [Patent literature]

[專利文獻1]日本專利特開平10-259253號公報[Patent Document 1] Japanese Patent Laid-Open No. 10-259253

[發明所欲解決之問題][The problem to be solved by the invention]

近年來,於使用包含導電性粒子之導電材料或連接材料將電極間電性連接時,期待即便以相對較低之壓力亦會將電極間確實地電性連接,降低連接電阻。例如,於液晶顯示裝置之製造方法中,於FOG(film on glass,覆膜玻璃)工法中之可撓性基板之安裝時,於玻璃基板上配置各向異性導電材料,並積層可撓性基板,進行熱壓接。近年來,推進液晶面板之窄邊緣化及玻璃基板之薄型化。於該情形時,於安裝可撓性基板時,若以較高之壓力及較高之溫度進行熱壓接,則有時可撓性基板會發生變形,從而產生顯示不均。因此,於FOG工法中之可撓性基板之安裝時,期待以相對較低之壓力進行熱壓接。又,除FOG工法以外,有時亦要求相對降低熱壓接時之壓力及溫度。In recent years, when a conductive material or a connecting material containing conductive particles is used to electrically connect the electrodes, it is expected that the electrodes will be reliably electrically connected even at a relatively low pressure and the connection resistance will be reduced. For example, in the manufacturing method of liquid crystal display devices, when mounting a flexible substrate in the FOG (film on glass) process, an anisotropic conductive material is placed on the glass substrate and the flexible substrate is laminated , Perform thermo-compression bonding. In recent years, the narrower edge of liquid crystal panels and the thinning of glass substrates have been promoted. In this case, when the flexible substrate is mounted, if the thermal compression bonding is performed at a higher pressure and a higher temperature, the flexible substrate may be deformed, which may cause display unevenness. Therefore, when mounting the flexible substrate in the FOG method, it is expected to perform thermocompression bonding with a relatively low pressure. In addition, in addition to the FOG method, it is sometimes required to relatively reduce the pressure and temperature during thermocompression bonding.

於作為使用先前之樹脂粒子之導電性粒子使用之情形時,若以相對較低之壓力將電極間電性連接,則有時連接電阻會增高。其原因可列舉:導電性粒子未與電極(被黏著體)充分接觸、或樹脂粒子與配置於該樹脂粒子之表面上之導電部之密接性較低、導電部破裂或剝離。於先前之樹脂粒子中,樹脂粒子與配置於該樹脂粒子之表面上之導電部之密接性之提高有限,有時難以充分地提高樹脂粒子與配置於該樹脂粒子之表面上之導電部之密接性。When used as conductive particles using the previous resin particles, if the electrodes are electrically connected with a relatively low pressure, the connection resistance may increase. The reason for this may be that the conductive particles are not in sufficient contact with the electrode (adherent body), or the adhesion between the resin particles and the conductive part arranged on the surface of the resin particle is low, and the conductive part is broken or peeled off. In the previous resin particles, the improvement of the adhesion between the resin particle and the conductive part arranged on the surface of the resin particle is limited, and it is sometimes difficult to sufficiently improve the adhesion between the resin particle and the conductive part arranged on the surface of the resin particle Sex.

又,關於先前之樹脂粒子,於藉由鍍覆形成導電部(鍍覆層)時,存在樹脂粒子彼此凝集而無法良好地實施鍍覆之情形。結果存在如下情況:導電性粒子之粒徑不均、或導電性粒子中之導電部之厚度不均,導電性粒子未與電極均勻地接觸而導致連接電阻增高。In addition, with regard to the conventional resin particles, when the conductive portion (plating layer) is formed by plating, there are cases where the resin particles agglomerate with each other and the plating cannot be performed satisfactorily. As a result, there are cases where the particle size of the conductive particles is uneven, or the thickness of the conductive portion in the conductive particles is uneven, and the conductive particles are not in uniform contact with the electrode, resulting in an increase in connection resistance.

又,於使用先前之樹脂粒子作為間隙材料(間隔件)之情形時,存在難以良好地保持分散狀態,樹脂粒子彼此凝集之情況。又,於先前之樹脂粒子中,存在樹脂粒子未與連接對象構件等(被黏著體)充分地接觸而無法獲得充分之間隙控制效果之情況。In addition, when the conventional resin particles are used as the gap material (spacer), it is difficult to maintain a good dispersion state, and the resin particles may agglomerate with each other. In addition, in the conventional resin particles, there are cases where the resin particles are not in sufficient contact with the connection object member or the like (adherent body), and a sufficient gap control effect cannot be obtained.

本發明之目的在於提供一種樹脂粒子,其可有效地抑制凝集,於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可有效地提高與導電部之密接性,進而,可有效地降低連接電阻。又,本發明之目的在於提供一種使用上述樹脂粒子之導電性粒子、導電材料及連接構造體。  [解決問題之技術手段]The object of the present invention is to provide a resin particle which can effectively suppress aggregation and can effectively improve the adhesion with the conductive portion when the conductive particles with conductive portions formed on the surface are used to electrically connect the electrodes. Furthermore, the connection resistance can be effectively reduced. In addition, an object of the present invention is to provide conductive particles, conductive materials, and connection structures using the above-mentioned resin particles. [Technical means to solve the problem]

根據本發明之廣泛形態,提供一種樹脂粒子,其中對於樹脂粒子之外表面,藉由飛行時間型二次離子質譜法獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比為2.0×10-2 以上。 According to the broad aspect of the present invention, there is provided a resin particle, wherein the ratio of the intensity of OH- ions to the total intensity of all anions when anion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry on the outer surface of the resin particle It is 2.0×10 -2 or more.

於本發明之樹脂粒子之某一特定之形態中,壓縮10%時之壓縮彈性模數為500 N/mm2 以上4500 N/mm2 以下。In a specific form of the resin particles of the present invention, the compressive modulus of elasticity at 10% compression is 500 N/mm 2 or more and 4500 N/mm 2 or less.

於本發明之樹脂粒子之某一特定之形態中,壓縮30%時之壓縮彈性模數為300 N/mm2 以上4000 N/mm2 以下。In a specific form of the resin particles of the present invention, the compression modulus of elasticity when compressed by 30% is 300 N/mm 2 or more and 4000 N/mm 2 or less.

於本發明之樹脂粒子之某一特定之形態中,上述樹脂粒子係包含複數種聚合性化合物之聚合性成分之聚合物。In a specific form of the resin particle of the present invention, the resin particle is a polymer containing a plurality of polymerizable components of a polymerizable compound.

於本發明之樹脂粒子之某一特定之形態中,構成上述聚合物之上述聚合性成分包含交聯性化合物,且上述聚合性成分100重量%中,上述交聯性化合物之含量為30重量%以上。In a specific form of the resin particle of the present invention, the polymerizable component constituting the polymer includes a crosslinkable compound, and in 100% by weight of the polymerizable component, the content of the crosslinkable compound is 30% by weight the above.

於本發明之樹脂粒子之某一特定之形態中,構成上述聚合物之上述聚合性成分包含交聯性化合物、及具有極性官能基之聚合性化合物,且上述聚合性成分100重量%中,上述交聯性化合物之含量未達30重量%,上述聚合性成分100重量%中,上述具有極性官能基之聚合性化合物之含量為0.5重量%以上30重量%以下。In a specific form of the resin particles of the present invention, the polymerizable component constituting the polymer includes a crosslinkable compound and a polymerizable compound having a polar functional group, and in 100% by weight of the polymerizable component, the The content of the crosslinkable compound is less than 30% by weight, and the content of the polymerizable compound having a polar functional group in 100% by weight of the polymerizable component is 0.5% by weight or more and 30% by weight or less.

於本發明之樹脂粒子之某一特定之形態中,上述具有極性官能基之聚合性化合物包含具有羥基之聚合性化合物、具有羧基之聚合性化合物、或具有磷酸基之聚合性化合物。In a specific form of the resin particle of the present invention, the above-mentioned polymerizable compound having a polar functional group includes a polymerizable compound having a hydroxyl group, a polymerizable compound having a carboxyl group, or a polymerizable compound having a phosphoric acid group.

於本發明之樹脂粒子之某一特定之形態中,上述交聯性化合物包含二乙烯苯、四亞甲基二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、或酸式磷酸2-(甲基)丙烯醯氧基乙酯。In a specific form of the resin particles of the present invention, the crosslinkable compound includes divinylbenzene, tetramethylene glycol di(meth)acrylate, and 1,4-butanediol di(methyl) Acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, glycerol di(meth)acrylate, or 2-(meth)acryloyloxyethyl acid phosphate.

於本發明之樹脂粒子之某一特定之形態中,上述樹脂粒子用作間隔件、或用於藉由在表面上形成導電部而獲得具有上述導電部之導電性粒子。In a specific aspect of the resin particle of the present invention, the above-mentioned resin particle is used as a spacer or used to obtain a conductive particle having the above-mentioned conductive part by forming a conductive part on the surface.

根據本發明之廣泛形態,提供一種導電性粒子,其具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。According to a broad aspect of the present invention, there is provided conductive particles including the above-mentioned resin particles and a conductive part arranged on the surface of the above-mentioned resin particles.

於本發明之導電性粒子之某一特定之形態中,上述導電性粒子進而具備配置於上述導電部之外表面上之絕緣性物質。In a specific aspect of the conductive particle of the present invention, the conductive particle further includes an insulating substance arranged on the outer surface of the conductive part.

於本發明之導電性粒子之某一特定之形態中,上述導電性粒子於上述導電部之外表面具有突起。In a specific aspect of the conductive particle of the present invention, the conductive particle has protrusions on the outer surface of the conductive portion.

根據本發明之廣泛形態,提供一種導電材料,其包含導電性粒子、及黏合劑樹脂,且上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。According to a broad aspect of the present invention, there is provided a conductive material including conductive particles and a binder resin, and the conductive particles include the resin particles and a conductive portion arranged on the surface of the resin particles.

根據本發明之廣泛形態,提供一種連接構造體,其具備:表面具有第1電極之第1連接對象構件、表面具有第2電極之第2連接對象構件、及將上述第1連接對象構件與上述第2連接對象構件連接之連接部,上述連接部係由導電性粒子形成、或由上述包含導電性粒子及黏合劑樹脂之導電材料形成,上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部,上述第1電極與上述第2電極藉由上述導電性粒子電性連接。  [發明之效果]According to a broad aspect of the present invention, there is provided a connection structure including: a first connection object member having a first electrode on the surface, a second connection object member having a second electrode on the surface, and a connection between the first connection object member and the The connection part to which the second connection object member is connected, wherein the connection part is formed of conductive particles or is formed of the conductive material containing the conductive particles and a binder resin, and the conductive particles include the resin particles and are arranged on the resin In the conductive portion on the surface of the particle, the first electrode and the second electrode are electrically connected by the conductive particle. [Effects of the invention]

於本發明之樹脂粒子中,對於樹脂粒子之外表面,藉由飛行時間型二次離子質譜法獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比為2.0×10-2 以上。本發明之樹脂粒子由於具備上述構成,故而可有效地抑制凝集,於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可有效地提高與導電部之密接性,進而可有效地降低連接電阻。The resin particles of the present invention, for the outside surface of the resin particles by obtaining a time-of-flight secondary ion mass spectrometry negative ion mass spectrum, OH - ions with respect to the intensity ratio of the sum of the intensities of all the ions is 2.0 × 10 - 2 or more. Since the resin particles of the present invention have the above-mentioned structure, aggregation can be effectively suppressed, and when the conductive particles with conductive portions formed on the surface are used to electrically connect electrodes, the adhesiveness with the conductive portions can be effectively improved. In turn, the connection resistance can be effectively reduced.

以下,對本發明之詳情進行說明。Hereinafter, the details of the present invention will be described.

(樹脂粒子)  關於本發明之樹脂粒子,對於樹脂粒子之外表面,藉由飛行時間型二次離子質譜法獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比為2.0×10-2 以上。(Resin Particles) Regarding the resin particles of the present invention, when the negative ion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry on the outer surface of the resin particle, the ratio of the intensity of OH- ions to the sum of the intensities of all negative ions is 2.0 ×10 -2 or more.

本發明之樹脂粒子由於具備上述構成,故而可有效地抑制凝集,於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可有效地提高與導電部之密接性,進而,可有效地降低連接電阻。Since the resin particles of the present invention have the above-mentioned structure, aggregation can be effectively suppressed, and when the conductive particles with conductive portions formed on the surface are used to electrically connect electrodes, the adhesiveness with the conductive portions can be effectively improved. Furthermore, the connection resistance can be effectively reduced.

關於本發明之樹脂粒子,由於藉由飛行時間型二次離子質譜法獲得負離子質譜時,OH- 離子之強度滿足特定關係,故而可於樹脂粒子之外表面配置相對較多之羥基。若於樹脂粒子之外表面配置有羥基,則可藉由與羥基之相互作用提高樹脂粒子與導電部之密接性,從而可有效地抑制導電部之破裂或導電部之剝離之產生。又,於使用本發明之樹脂粒子之導電性粒子中,可有效地降低電極間之連接電阻,從而可有效地提高電極間之連接可靠性。例如,即便將藉由使用本發明之樹脂粒子之導電性粒子使電極間得以電性連接之連接構造體於高溫及高濕條件下長時間放置,連接電阻亦不易變得更高,從而更不易產生導通不良。Regarding the resin particles of the present invention, when the negative ion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry, the intensity of OH- ions meets a specific relationship, so relatively more hydroxyl groups can be arranged on the outer surface of the resin particle. If a hydroxyl group is arranged on the outer surface of the resin particle, the adhesion between the resin particle and the conductive part can be improved by the interaction with the hydroxyl group, thereby effectively suppressing the occurrence of cracking of the conductive part or peeling of the conductive part. In addition, in the conductive particles using the resin particles of the present invention, the connection resistance between the electrodes can be effectively reduced, so that the connection reliability between the electrodes can be effectively improved. For example, even if the connection structure in which the electrodes are electrically connected by using the conductive particles of the resin particles of the present invention is left for a long time under high temperature and high humidity conditions, the connection resistance is not likely to become higher, making it even more difficult. Poor continuity occurs.

進而,於本發明之樹脂粒子中,可有效地抑制樹脂粒子彼此之凝集。其結果,於使用本發明之樹脂粒子作為間隙材料(間隔件)之情形時,可良好地保持分散狀態,從而可使間隔件之粒徑均勻。進而,可與連接對象構件等充分地接觸,從而可獲得充分之間隙控制效果。Furthermore, in the resin particles of the present invention, agglomeration of the resin particles can be effectively suppressed. As a result, when the resin particles of the present invention are used as the gap material (spacer), the dispersed state can be maintained well, and the particle size of the spacer can be made uniform. Furthermore, it can fully contact with the connection object member etc., and a sufficient gap control effect can be acquired.

關於本發明之樹脂粒子,對於上述樹脂粒子之外表面,藉由飛行時間型二次離子質譜法(TOF-SIMS)獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比(OH- 離子之強度/全部負離子之強度之合計)為2.0×10-2 以上。Regarding the resin particles of the present invention, for the outer surface of the resin particles, when the negative ion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry (TOF-SIMS), the ratio of the intensity of OH- ions to the sum of the intensities of all negative ions ( The sum of the intensity of OH- ion/the intensity of all negative ions) is 2.0×10 -2 or more.

於上述TOF-SIMS之測定中,對上述樹脂粒子之外表面濺鍍2次,使用TOF-SIMS測定比(OH- 離子之強度/全部負離子之強度之合計)。於以使40~60個上述樹脂粒子配置於500 μm×500 μm之區域之方式分散之狀態下進行測定,並採用檢測累計次數達到50次時之比(OH- 離子之強度/全部負離子之強度之合計)之平均值。再者,於根據上述樹脂粒子之大小而難以於500 μm×500 μm之區域配置40~60個之情形時,可適當減少配置數量後進行測定。於上述測定中,獲得例如自上述樹脂粒子之外表面朝向內側約為2 nm左右之厚度區域之測定結果。又,於上述測定中,較佳為對任意選擇之3個樹脂粒子之比(OH- 離子之強度/全部負離子之強度之合計)進行算術平均,藉此算出上述比。In the TOF-SIMS measurement, the outer surface of the resin particles was sputtered twice, and the TOF-SIMS measurement ratio ( the sum of the intensity of OH- ions/the total intensity of all negative ions) was used. The measurement is carried out in a state where 40-60 of the above resin particles are arranged in a 500 μm×500 μm area, and the ratio when the cumulative number of detections reaches 50 ( the intensity of OH- ion/the intensity of all negative ions) The total) of the average value. Furthermore, when it is difficult to arrange 40-60 pieces in a region of 500 μm×500 μm depending on the size of the above-mentioned resin particles, the number of arrangement can be appropriately reduced before measurement. In the above measurement, for example, a measurement result of a thickness region of about 2 nm from the outer surface of the resin particle toward the inner side is obtained. In addition, in the above measurement, it is preferable to calculate the above ratio by arithmetically averaging the ratio of three arbitrarily selected resin particles (the sum of the intensity of OH- ions/the intensity of all negative ions).

上述比(OH- 離子之強度/全部負離子之強度之合計)較佳為2.5×10-2 以上,更佳為3.0×10-2 以上。上述比(OH- 離子之強度/全部負離子之強度之合計)之上限並無特別限定。上述比(OH- 離子之強度/全部負離子之強度之合計)可為9.0×10-2 以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。The above-mentioned ratio ( the sum of the intensity of OH- ions/the intensity of all negative ions) is preferably 2.5×10 -2 or more, more preferably 3.0×10 -2 or more. The upper limit of the above-mentioned ratio ( the intensity of OH- ions/the sum of the intensities of all negative ions) is not particularly limited. The above-mentioned ratio ( the sum of the intensity of OH- ions/the intensity of all negative ions) may be 9.0×10 -2 or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

上述TOF-SIMS中使用ION TOF公司製造之「TOF-SIMS 5型」等。為了使用TOF-SIMS分析裝置測定上述樹脂粒子之外表面之OH- 離子之強度及總離子強度,例如將Bi3+ 離子槍作為測定用之一次離子源,並於25 keV之條件下進行測定即可。濺鍍係於真空中導入氬氣等惰性氣體,對靶施加負電壓而產生輝光放電,使惰性氣體原子離子化,使氣體粒子高速撞擊靶之表面而強烈擊打該表面之方法。可以奈米~微米級之深度對靶之表面進行研削。具體而言,例如藉由使用O2 + 進行濺鍍,可以約1 nm/次之深度對樹脂粒子之表面進行挖掘。可藉由進行2次濺鍍,並利用TOF-SIMS測定自上述樹脂粒子之外表面朝向內側約2 nm左右之厚度之區域之OH- 離子之強度及總離子強度之比。In the above TOF-SIMS, "TOF-SIMS 5" manufactured by ION TOF is used. In order to use the TOF-SIMS analyzer to measure the strength and total ionic strength of the OH- ions on the outer surface of the resin particles, for example, a Bi 3+ ion gun is used as the primary ion source for the measurement, and the measurement is performed under the condition of 25 keV. can. Sputtering is a method in which inert gas such as argon is introduced in a vacuum, and a negative voltage is applied to the target to generate glow discharge, ionize the inert gas atoms, and cause gas particles to hit the surface of the target at high speed and hit the surface strongly. The surface of the target can be ground at a depth of nanometer to micrometer. Specifically, for example, by using O 2 + for sputtering, the surface of the resin particles can be excavated at a depth of about 1 nm/second. The ratio of the OH- ion intensity and the total ionic intensity in a region with a thickness of about 2 nm from the outer surface of the resin particle toward the inner side can be measured by performing sputtering twice and using TOF-SIMS.

將上述樹脂粒子壓縮10%時之壓縮彈性模數(10%K值)較佳為500 N/mm2 以上,更佳為1000 N/mm2 以上,且較佳為6000 N/mm2 以下,更佳為5000 N/mm2 以下,進而較佳為4500 N/mm2 以下,尤佳為3500 N/mm2 以下。若上述10%K值為上述下限以上及上述上限以下,則可進一步有效地抑制凝集。又,若上述10%K值為上述下限以上及上述上限以下,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。The compressive elastic modulus (10% K value) when the above resin particles are compressed by 10% is preferably 500 N/mm 2 or more, more preferably 1000 N/mm 2 or more, and preferably 6000 N/mm 2 or less, It is more preferably 5000 N/mm 2 or less, still more preferably 4500 N/mm 2 or less, and particularly preferably 3500 N/mm 2 or less. If the 10% K value is greater than or equal to the lower limit and less than or equal to the upper limit, aggregation can be further effectively suppressed. In addition, if the 10% K value is above the above lower limit and below the above upper limit, when conductive particles with conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved In addition, the connection resistance can be further effectively reduced.

將上述樹脂粒子壓縮30%時之壓縮彈性模數(30%K值)較佳為300 N/mm2 以上,更佳為500 N/mm2 以上,且較佳為5500 N/mm2 以下,更佳為4500 N/mm2 以下,進而較佳為4000 N/mm2 以下,尤佳為3000 N/mm2 以下。若上述30%K值為上述下限以上及上述上限以下,則可進一步有效地抑制凝集。又,若上述30%K值為上述下限以上及上述上限以下,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。The compression modulus (30% K value) when the above resin particles are compressed by 30% is preferably 300 N/mm 2 or more, more preferably 500 N/mm 2 or more, and preferably 5500 N/mm 2 or less, It is more preferably 4500 N/mm 2 or less, still more preferably 4000 N/mm 2 or less, and particularly preferably 3000 N/mm 2 or less. If the 30% K value is greater than or equal to the lower limit and less than or equal to the upper limit, aggregation can be further effectively suppressed. In addition, if the 30% K value is above the above lower limit and below the above upper limit, when conductive particles with conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved In addition, the connection resistance can be further effectively reduced.

上述樹脂粒子中之上述壓縮彈性模數(10%K值及30%K值)可以如下方式進行測定。The compressive elastic modulus (10% K value and 30% K value) in the resin particles can be measured as follows.

使用微小壓縮試驗機,於圓柱(直徑50 μm、金剛石製)之平滑壓頭端面於25℃、壓縮速度0.3 mN/秒、及最大試驗荷重20 mN之條件下對1個樹脂粒子進行壓縮。測定此時之荷重值(N)及壓縮位移(mm)。可根據所獲得之測定值並藉由下述式求出上述壓縮彈性模數(10%K值或30%K值)。作為上述微小壓縮試驗機,例如使用Fischer公司製造之「Fischerscope H-100」等。上述樹脂粒子中之上述壓縮彈性模數(10%K值或30%K值)較佳為藉由對任意選擇之50個樹脂粒子之上述壓縮彈性模數(10%K值或30%K值)進行算術平均而算出。Using a micro-compression tester, compress one resin particle on a cylindrical (50 μm diameter, diamond-made) smooth indenter end face at 25°C, a compression speed of 0.3 mN/sec, and a maximum test load of 20 mN. Measure the load value (N) and compression displacement (mm) at this time. The above-mentioned compression modulus (10% K value or 30% K value) can be obtained by the following formula based on the obtained measured value. As the above-mentioned micro-compression tester, for example, "Fischerscope H-100" manufactured by Fischer Corporation or the like is used. The compression modulus of elasticity (10% K value or 30% K value) in the above resin particles is preferably obtained by comparing the compression modulus of elasticity (10% K value or 30% K value) of arbitrarily selected 50 resin particles. ) Is calculated by arithmetic average.

10%K值或30%K值(N/mm2 )=(3/21/2 )・F・S-3/2 ・R-1/2 F:樹脂粒子壓縮變形10%或30%之荷重值(N)  S:樹脂粒子壓縮變形10%或30%之壓縮位移(mm)  R:樹脂粒子之半徑(mm)10%K value or 30%K value (N/mm 2 )=(3/2 1/2 )・F・S -3/2・R -1/2 F: resin particle compression deformation is 10% or 30% Load value (N) S: 10% or 30% compression displacement of resin particle compression deformation (mm) R: Resin particle radius (mm)

上述壓縮彈性模數普遍且定量地表示樹脂粒子之硬度。藉由使用上述壓縮彈性模數,可定量且單一化地表示樹脂粒子之硬度。The above-mentioned compression modulus generally and quantitatively indicates the hardness of the resin particles. By using the above-mentioned compression modulus, the hardness of the resin particles can be expressed quantitatively and singly.

上述樹脂粒子之壓縮回復率較佳為5%以上,更佳為10%以上,且較佳為60%以下,更佳為45%以下。若上述壓縮回復率為上述下限以上及上述上限以下,則可進一步有效地抑制凝集。又,上述壓縮回復率為上述下限以上及上述上限以下,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。The compression recovery rate of the resin particles is preferably 5% or more, more preferably 10% or more, and preferably 60% or less, and more preferably 45% or less. If the compression recovery rate is equal to or higher than the lower limit and equal to or lower than the upper limit, aggregation can be more effectively suppressed. In addition, the compression recovery rate is above the above lower limit and below the above upper limit, when conductive particles with conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved. Furthermore, the connection resistance can be further effectively reduced.

上述樹脂粒子中之上述壓縮回復率可以如下方式進行測定。The compression recovery rate in the resin particles can be measured as follows.

將樹脂粒子散佈於試樣台上。針對所散佈之1個樹脂粒子,使用微小壓縮試驗機於圓柱(直徑50 μm、金剛石製)之平滑壓頭端面於25℃下在樹脂粒子之中心方向上施加負荷(反轉荷重值)直至樹脂粒子壓縮變形30%為止。其後,進行卸載直至原點用荷重值(0.40 mN)。測定該期間之荷重-壓縮位移,並可根據下述式求出壓縮回復率。再者,負荷速度設為0.33 mN/秒。作為上述微小壓縮試驗機,例如使用Fischer公司製造之「Fischerscope H-100」等。Spread the resin particles on the sample table. For one resin particle to be dispersed, apply a load (inverted load value) in the center direction of the resin particle at 25°C on the end surface of the smooth indenter of a cylinder (50 μm in diameter, made of diamond) using a micro compression tester until the resin is reached The particles are compressed and deformed by 30%. After that, unloading is performed to the load value for the origin (0.40 mN). The load-compression displacement during this period is measured, and the compression recovery rate can be calculated according to the following formula. Furthermore, the load speed is set to 0.33 mN/sec. As the above-mentioned micro-compression tester, for example, "Fischerscope H-100" manufactured by Fischer Corporation or the like is used.

壓縮回復率(%)=[L2/L1]×100  L1:施加負荷時之自原點用荷重值至反轉荷重值為止之壓縮位移  L2:解除負荷時之自反轉荷重值至原點用荷重值為止之卸載位移Compression recovery rate (%)=[L2/L1]×100 L1: Compression displacement from the original load value to the reverse load value when the load is applied L2: The self-reverse load value to the origin when the load is released Unloading displacement up to load value

上述樹脂粒子之用途並無特別限定。上述樹脂粒子可較佳地使用於各種用途。上述樹脂粒子較佳為用作間隔件、或用於藉由在表面上形成導電部而獲得具有上述導電部之導電性粒子。於上述導電性粒子中,上述導電部形成於上述樹脂粒子之表面上。上述樹脂粒子較佳為用於藉由在表面上形成導電部而獲得具有上述導電部之導電性粒子。上述導電性粒子較佳為用於將電極間電性連接。上述導電性粒子亦可用作間隙材料(間隔件)。上述樹脂粒子較佳為用作間隙材料(間隔件)。作為上述間隙材料(間隔件)之使用方法,可列舉液晶顯示元件用間隔件、間隙控制用間隔件、及應力緩和用間隔件等。上述間隙控制用間隔件可用於控制積層晶片或電子零件裝置之間隙以確保支架高度及平坦性、以及控制光學零件之間隙以確保玻璃面之平滑性及接著劑層之厚度等。上述應力緩和用間隔件可用於感測晶片等之應力緩和、及將2個連接對象構件連接之連接部之應力緩和等。又,於將上述樹脂粒子用作間隙材料(間隔件)之情形時,可良好地保持分散狀態,從而可使間隔件之粒徑均勻。進而,可與連接對象構件等充分地接觸,從而可獲得充分之間隙控制效果。The use of the above-mentioned resin particles is not particularly limited. The above-mentioned resin particles can be preferably used for various applications. The above-mentioned resin particles are preferably used as a spacer or used to obtain conductive particles having the above-mentioned conductive part by forming a conductive part on the surface. In the conductive particle, the conductive portion is formed on the surface of the resin particle. The above-mentioned resin particles are preferably used to obtain conductive particles having the above-mentioned conductive part by forming a conductive part on the surface. The above-mentioned conductive particles are preferably used for electrically connecting electrodes. The said electroconductive particle can also be used as a gap material (spacer). The above-mentioned resin particles are preferably used as a gap material (spacer). As a method of using the aforementioned gap material (spacer), spacers for liquid crystal display elements, spacers for gap control, spacers for stress relaxation, and the like can be cited. The above-mentioned gap control spacers can be used to control the gap of laminated chips or electronic component devices to ensure the height and flatness of the support, and to control the gap of optical components to ensure the smoothness of the glass surface and the thickness of the adhesive layer. The above-mentioned spacer for stress relaxation can be used for stress relaxation of a sensor chip, etc., stress relaxation of a connection part connecting two connection object members, and the like. In addition, when the above-mentioned resin particles are used as the gap material (spacer), the dispersed state can be maintained well, so that the particle size of the spacer can be made uniform. Furthermore, it can fully contact with the connection object member etc., and a sufficient gap control effect can be acquired.

上述樹脂粒子較佳為用作液晶顯示元件用間隔件,較佳為用於液晶顯示元件用周邊密封劑。於上述液晶顯示元件用周邊密封劑中,上述樹脂粒子較佳為作為間隔件發揮功能。上述樹脂粒子由於具有良好之壓縮變形特性及良好之壓縮破壞特性,故而於將上述樹脂粒子用作間隔件並配置於基板間之情形、或於表面形成導電部而用作導電性粒子將電極間電性連接之情形時,間隔件或導電性粒子有效率地配置於基板間或電極間。進而,於上述樹脂粒子中,由於可抑制液晶顯示元件用構件等之受損,故而於使用上述液晶顯示元件用間隔件之液晶顯示元件及使用上述導電性粒子之連接構造體中不易產生連接不良及顯示不良。The above-mentioned resin particles are preferably used as a spacer for liquid crystal display elements, and are preferably used as a peripheral sealant for liquid crystal display elements. In the peripheral sealant for liquid crystal display elements, the resin particles preferably function as spacers. Since the resin particles have good compression deformation characteristics and good compression failure characteristics, the resin particles are used as spacers and arranged between substrates, or conductive parts are formed on the surface to be used as conductive particles between electrodes. In the case of electrical connection, spacers or conductive particles are efficiently arranged between substrates or between electrodes. Furthermore, in the resin particles, since damage to the members for liquid crystal display elements, etc., can be suppressed, it is difficult to cause connection failures in the liquid crystal display element using the spacer for liquid crystal display elements and the connection structure using the conductive particles. And the display is poor.

進而,上述樹脂粒子亦可較佳地用作無機填充材、增色劑之添加劑、衝擊吸收劑或振動吸收劑。例如,可使用上述樹脂粒子作為橡膠或彈簧等之替代品。Furthermore, the above-mentioned resin particles can also be preferably used as inorganic fillers, additives for color enhancers, shock absorbers, or vibration absorbers. For example, the aforementioned resin particles can be used as a substitute for rubber or springs.

以下,對樹脂粒子之其他詳情進行說明。Hereinafter, other details of the resin particles will be described.

(樹脂粒子之其他詳情)  上述樹脂粒子較佳為包含複數種聚合性化合物之聚合性成分之聚合物。於上述樹脂粒子中,較佳為樹脂粒子之中心部與樹脂粒子之表面部係由相同之上述聚合性成分構成。上述樹脂粒子之中心部之聚合性成分之調配比與上述樹脂粒子之表面部之聚合性成分之調配比可相同,亦可不同。上述樹脂粒子之中心部之構成成分之構成比與上述樹脂粒子之表面部之構成成分之構成比可相同,亦可不同。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。(Other details of resin particles) The above-mentioned resin particles are preferably polymers containing polymerizable components of a plurality of polymerizable compounds. In the above-mentioned resin particles, it is preferable that the center part of the resin particle and the surface part of the resin particle are composed of the same polymerizable component. The blending ratio of the polymerizable component in the center portion of the resin particle and the blending ratio of the polymerizable component in the surface portion of the resin particle may be the same or different. The composition ratio of the constituent components of the center portion of the resin particle and the composition ratio of the constituent components of the surface portion of the resin particle may be the same or different. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於上述樹脂粒子中,較佳為樹脂粒子之中心部係由中心部形成材料形成,樹脂粒子之表面部係由表面部形成材料形成。於上述樹脂粒子中,較佳為上述中心部形成材料之成分與上述表面部形成材料之成分相同。於上述樹脂粒子中,上述中心部形成材料之成分比與上述表面部形成材料之成分比可相同,亦可不同。又,於上述樹脂粒子中,較佳為存在包含上述中心部形成材料與上述表面部形成材料之兩者之區域。於上述樹脂粒子中,較佳為樹脂粒子於中心部具有如下區域,該區域包含上述中心部形成材料且不包含上述表面部形成材料或包含未達25重量%之上述表面部形成材料。於上述樹脂粒子中,較佳為樹脂粒子於表面部具有如下區域,該區域包含上述表面部形成材料且不包含上述中心部形成材料或包含未達25重量%之上述中心部形成材料。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the above-mentioned resin particles, it is preferable that the center part of the resin particle is formed of a center part forming material, and the surface part of the resin particle is formed of a surface part forming material. In the resin particles, it is preferable that the composition of the center portion forming material and the composition of the surface portion forming material are the same. In the resin particles, the composition ratio of the center part forming material and the composition ratio of the surface part forming material may be the same or different. Furthermore, in the resin particles, it is preferable that there is a region containing both the center portion forming material and the surface portion forming material. In the above-mentioned resin particles, it is preferable that the resin particle has a region in the center portion that contains the center portion forming material and does not contain the surface portion forming material or contains less than 25% by weight of the surface portion forming material. In the above-mentioned resin particles, it is preferable that the resin particles have a region on the surface portion that contains the surface portion forming material and does not contain the center portion forming material or contains less than 25% by weight of the center portion forming material. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

上述樹脂粒子較佳為並非具備核、及配置於該核之表面上之外殼之核殼粒子,較佳為於樹脂粒子內不具有核與外殼之界面。上述樹脂粒子較佳為於樹脂粒子內不具有界面,更佳為不具有不同之面彼此接觸之界面。上述樹脂粒子較佳為不具有存在表面之不連續部分,較佳為不具有存在構造表面之不連續部分。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。The above-mentioned resin particles are preferably core-shell particles that do not have a core and an outer shell arranged on the surface of the core, and preferably do not have an interface between the core and the outer shell in the resin particle. The above-mentioned resin particle preferably does not have an interface in the resin particle, and more preferably does not have an interface where different surfaces are in contact with each other. The above-mentioned resin particles preferably have no discontinuous parts on the surface, and preferably have no discontinuous parts on the structured surface. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於上述樹脂粒子中,較佳為構成上述聚合物之上述聚合性成分包含交聯性化合物。於構成上述聚合物之上述聚合性成分包含交聯性化合物之情形時,上述聚合性成分100重量%中,上述交聯性化合物之含量較佳為30重量%以上,更佳為40重量%以上。上述交聯性化合物之含量之上限並無特別限定。上述交聯性化合物之含量較佳為80重量%以下,更佳為70重量%以下,進而較佳為60重量%以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the above-mentioned resin particles, it is preferable that the above-mentioned polymerizable component constituting the above-mentioned polymer contains a crosslinkable compound. When the polymerizable component constituting the polymer contains a crosslinkable compound, the content of the crosslinkable compound in 100% by weight of the polymerizable component is preferably 30% by weight or more, more preferably 40% by weight or more . The upper limit of the content of the above-mentioned crosslinkable compound is not particularly limited. The content of the crosslinkable compound is preferably 80% by weight or less, more preferably 70% by weight or less, and still more preferably 60% by weight or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於上述樹脂粒子中,構成上述聚合物之上述聚合性成分可為包含不具有極性官能基之交聯性化合物且不包含具有極性官能基之交聯性化合物之聚合性成分、及包含不具有極性官能基之交聯性化合物與具有極性官能基之交聯性化合物之聚合性成分之任一者。於上述樹脂粒子中,構成上述聚合物之上述聚合性成分亦可為包含不具有極性官能基之交聯性化合物且不包含具有極性官能基之交聯性化合物之聚合性成分。於上述樹脂粒子中,構成上述聚合物之上述聚合性成分亦可為包含不具有極性官能基之交聯性化合物及具有極性官能基之交聯性化合物之聚合性成分。In the resin particles, the polymerizable component constituting the polymer may be a polymerizable component that includes a crosslinkable compound that does not have a polar functional group and does not include a crosslinkable compound that has a polar functional group, and may include a polymerizable component that does not have polarity. Either one of the cross-linkable compound with a functional group and the polymerizable component of the cross-linkable compound with a polar functional group. In the above-mentioned resin particles, the above-mentioned polymerizable component constituting the above-mentioned polymer may be a polymerizable component including a crosslinkable compound having no polar functional group and no crosslinking compound having a polar functional group. In the resin particles, the polymerizable component constituting the polymer may be a polymerizable component including a crosslinkable compound having no polar functional group and a crosslinkable compound having a polar functional group.

於構成上述聚合物之上述聚合性成分包含不具有極性官能基之交聯性化合物且不包含具有極性官能基之交聯性化合物之情形時,上述聚合性成分100重量%中,上述不具有極性官能基之交聯性化合物之含量較佳為30重量%以上,更佳為40重量%以上。上述不具有極性官能基之交聯性化合物之含量之上限並無特別限定。上述不具有極性官能基之交聯性化合物之含量較佳為80重量%以下,更佳為70重量%以下,進而較佳為60重量%以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。When the polymerizable component constituting the polymer contains a crosslinkable compound without a polar functional group and does not contain a crosslinkable compound with a polar functional group, in 100% by weight of the polymerizable component, the above-mentioned non-polar The content of the crosslinkable compound of the functional group is preferably 30% by weight or more, more preferably 40% by weight or more. The upper limit of the content of the crosslinkable compound having no polar functional group is not particularly limited. The content of the crosslinkable compound having no polar functional group is preferably 80% by weight or less, more preferably 70% by weight or less, and still more preferably 60% by weight or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於構成上述聚合物之上述聚合性成分包含不具有極性官能基之交聯性化合物及具有極性官能基之交聯性化合物之情形時,上述聚合性成分100重量%中,上述不具有極性官能基之交聯性化合物與具有極性官能基之交聯性化合物之合計含量較佳為30重量%以上,更佳為40重量%以上。上述不具有極性官能基之交聯性化合物與具有極性官能基之交聯性化合物之合計含量之上限並無特別限定。上述不具有極性官能基之交聯性化合物與具有極性官能基之交聯性化合物之合計含量較佳為80重量%以下,更佳為70重量%以下 進而較佳為60重量%以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。When the polymerizable component constituting the polymer includes a crosslinkable compound having no polar functional group and a crosslinkable compound having a polar functional group, in 100% by weight of the polymerizable component, the aforementioned polymer does not have a polar functional group The total content of the crosslinkable compound and the crosslinkable compound having a polar functional group is preferably 30% by weight or more, more preferably 40% by weight or more. The upper limit of the total content of the crosslinkable compound having no polar functional group and the crosslinkable compound having a polar functional group is not particularly limited. The total content of the crosslinkable compound having no polar functional group and the crosslinkable compound having a polar functional group is preferably 80% by weight or less, more preferably 70% by weight or less , and still more preferably 60% by weight or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於上述樹脂粒子中,構成上述聚合物之上述聚合性成分較佳為包含交聯性化合物及具有極性官能基之聚合性化合物。於構成上述聚合物之上述聚合性成分包含交聯性化合物及具有極性官能基之聚合性化合物之情形時,上述聚合性成分100重量%中,上述交聯性化合物之含量較佳為未達30重量%,更佳為20重量%以下。上述交聯性化合物之含量之下限並無特別限定。上述交聯性化合物之含量亦可為5重量%以上。於構成上述聚合物之上述聚合性成分包含交聯性化合物及具有極性官能基之聚合性化合物之情形時,上述聚合性成分100重量%中,上述具有極性官能基之聚合性化合物之含量較佳為0.5重量%以上,更佳為2重量%以上,且較佳為30重量%以下,更佳為20重量%以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the resin particles, the polymerizable component constituting the polymer preferably includes a crosslinkable compound and a polymerizable compound having a polar functional group. When the polymerizable component constituting the polymer includes a crosslinkable compound and a polymerizable compound having a polar functional group, the content of the crosslinkable compound in 100% by weight of the polymerizable component is preferably less than 30 % By weight, more preferably 20% by weight or less. The lower limit of the content of the crosslinkable compound is not particularly limited. The content of the above-mentioned crosslinkable compound may be 5% by weight or more. When the polymerizable component constituting the polymer includes a crosslinkable compound and a polymerizable compound having a polar functional group, the content of the polymerizable compound having a polar functional group in 100% by weight of the polymerizable component is preferable It is 0.5% by weight or more, more preferably 2% by weight or more, and preferably 30% by weight or less, and more preferably 20% by weight or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

於上述樹脂粒子中,構成上述聚合物之上述聚合性成分較佳為包含不具有極性官能基之交聯性化合物及不具有交聯性且具有極性官能基之聚合性化合物。於構成上述聚合物之上述聚合性成分包含不具有極性官能基之交聯性化合物及不具有交聯性且具有極性官能基之聚合性化合物之情形時,上述聚合性成分100重量%中,上述不具有極性官能基之交聯性化合物之含量較佳為未達30重量%,更佳為20重量%以下。上述不具有極性官能基之交聯性化合物之含量之下限並無特別限定。上述不具有極性官能基之交聯性化合物之含量亦可為5重量%以上。於構成上述聚合物之上述聚合性成分包含不具有極性官能基之交聯性化合物及不具有交聯性且具有極性官能基之聚合性化合物之情形時,上述聚合性成分100重量%中,上述不具有交聯性且具有極性官能基之聚合性化合物之含量較佳為0.5重量%以上,更佳為2重量%以上,且較佳為30重量%以下,更佳為20重量%以下。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the resin particles, the polymerizable component constituting the polymer preferably contains a crosslinkable compound having no polar functional group and a polymerizable compound having no crosslinkability and having a polar functional group. When the polymerizable component constituting the polymer includes a crosslinkable compound having no polar functional group and a polymerizable compound having no crosslinkability and having a polar functional group, in 100% by weight of the polymerizable component, the above The content of the crosslinkable compound having no polar functional group is preferably less than 30% by weight, more preferably 20% by weight or less. The lower limit of the content of the crosslinkable compound having no polar functional group is not particularly limited. The content of the above-mentioned crosslinkable compound having no polar functional group may be 5% by weight or more. When the polymerizable component constituting the polymer includes a crosslinkable compound having no polar functional group and a polymerizable compound having no crosslinkability and having a polar functional group, in 100% by weight of the polymerizable component, the above The content of the polymerizable compound having no crosslinkability and having a polar functional group is preferably 0.5% by weight or more, more preferably 2% by weight or more, and preferably 30% by weight or less, and more preferably 20% by weight or less. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

又,對於上述樹脂粒子之外表面,藉由飛行時間型二次離子質譜法獲得負離子質譜時,就更容易將OH- 離子之強度相對於全部負離子之強度之合計的比設為2.0×10-2 以上之觀點而言,上述樹脂粒子較佳為滿足以下任一關係。  1)構成上述聚合物之上述聚合性成分包含交聯性化合物,上述聚合性成分100重量%中,上述交聯性化合物之含量為30重量%以上。  2)構成上述聚合物之上述聚合性成分包含交聯性化合物、及具有極性官能基之聚合性化合物,上述聚合性成分100重量%中,上述交聯性化合物之含量未達30重量%,上述具有極性官能基之聚合性化合物之含量為0.5重量%以上、30重量%以下。And, other than for the surface of the resin particles, by obtaining the time-of-flight secondary ion mass spectrometry negative ion mass spectrum, easier to OH - ions with respect to the intensity ratio of the sum of the intensities of all the ions to 2.0 × 10 - From the viewpoint of 2 or more, the resin particles preferably satisfy any of the following relationships. 1) The polymerizable component constituting the polymer includes a crosslinkable compound, and the content of the crosslinkable compound in 100% by weight of the polymerizable component is 30% by weight or more. 2) The polymerizable component constituting the polymer includes a crosslinkable compound and a polymerizable compound having a polar functional group, and in 100% by weight of the polymerizable component, the content of the crosslinkable compound is less than 30% by weight. The content of the polymerizable compound having a polar functional group is 0.5% by weight or more and 30% by weight or less.

尤其是於上述1)中,若上述交聯性化合物之含量為30重量%以上、80重量%以下,則可更容易地將OH- 離子之強度相對於全部負離子之強度之合計的比設為2.0×10-2 以上。Especially in 1) above, if the content of the crosslinkable compound is 30% by weight or more and 80% by weight or less, it is easier to set the ratio of the strength of OH- ions to the sum of the strengths of all negative ions 2.0×10 -2 or more.

上述具有極性官能基之聚合性化合物並無特別限定。上述極性官能基並無特別限定。作為上述極性官能基,可列舉羥基、羧基、磺酸基及磷酸基等。上述具有極性官能基之聚合性化合物可僅使用1種,亦可併用2種以上。The above-mentioned polymerizable compound having a polar functional group is not particularly limited. The above-mentioned polar functional group is not particularly limited. As said polar functional group, a hydroxyl group, a carboxyl group, a sulfonic acid group, a phosphoric acid group, etc. are mentioned. Only 1 type may be used for the said polymerizable compound which has a polar functional group, and 2 or more types may be used together.

作為具有羥基之聚合性化合物,可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、甘油二(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸2-羥基-3-(甲基)丙烯醯氧基丙酯、季戊四醇三(甲基)丙烯酸酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯-2-羥基丙酯、及聚乙二醇(甲基)丙烯酸酯等。Examples of polymerizable compounds having a hydroxyl group include: 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and glycerol di(methyl) Acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-hydroxy-3-(meth)acryloxypropyl (meth)acrylate, pentaerythritol tri(meth)acrylate , 2-(meth)acryloyloxyethyl-2-hydroxypropyl phthalate, and polyethylene glycol (meth)acrylate, etc.

作為具有羧基之聚合性化合物,可列舉:(甲基)丙烯酸、(甲基)丙烯酸2-羧基乙酯、及琥珀酸2-(甲基)丙烯醯氧基乙酯等。Examples of the polymerizable compound having a carboxyl group include (meth)acrylic acid, 2-carboxyethyl (meth)acrylate, 2-(meth)acryloxyethyl succinate, and the like.

作為具有磺酸基之聚合性化合物,可列舉(甲基)丙烯酸3-磺丙酯等。Examples of the polymerizable compound having a sulfonic acid group include 3-sulfopropyl (meth)acrylate and the like.

作為具有磷酸基之聚合性化合物,可列舉酸式磷酸2-(甲基)丙烯醯氧基乙酯等。Examples of the polymerizable compound having a phosphoric acid group include 2-(meth)acryloyloxyethyl acid phosphoric acid and the like.

於上述樹脂粒子中,上述具有極性官能基之聚合性化合物較佳為包含具有羥基之聚合性化合物、具有羧基之聚合性化合物、或具有磷酸基之聚合性化合物。於上述樹脂粒子中,上述具有極性官能基之聚合性化合物更佳為包含(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸、琥珀酸2-(甲基)丙烯醯氧基乙酯、或酸式磷酸2-(甲基)丙烯醯氧基乙酯。於上述樹脂粒子中,上述具有極性官能基之聚合性化合物進而較佳為包含(甲基)丙烯酸、琥珀酸2-(甲基)丙烯醯氧基乙酯、或酸式磷酸2-(甲基)丙烯醯氧基乙酯。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the aforementioned resin particles, the aforementioned polymerizable compound having a polar functional group preferably includes a polymerizable compound having a hydroxyl group, a polymerizable compound having a carboxyl group, or a polymerizable compound having a phosphoric acid group. Among the resin particles, the polymerizable compound having a polar functional group more preferably includes 2-hydroxypropyl (meth)acrylate, (meth)acrylic acid, and 2-(meth)acryloxyethyl succinate , Or 2-(meth)acryloyloxyethyl acid phosphoric acid. In the resin particles, the polymerizable compound having a polar functional group further preferably contains (meth)acrylic acid, 2-(meth)acryloyloxyethyl succinate, or 2-(methyl) acid phosphoric acid. ) Allyloxyethyl. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

上述交聯性化合物並無特別限定。作為上述交聯性化合物,可列舉:二乙烯苯、(二/三/四)亞甲基二醇(甲基)丙烯酸酯、(二/三/四)乙二醇(甲基)丙烯酸酯、聚四亞甲基二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇(甲基)丙烯酸酯、1,9-壬二醇(甲基)丙烯酸酯、二羥甲基三環癸烷二甲基丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、及酸式磷酸2-(甲基)丙烯醯氧基乙酯(共榮社化學公司製造之「LIGHT ESTER P-2M」)等。上述交聯性化合物可僅使用1種,亦可併用2種以上。The above-mentioned crosslinkable compound is not particularly limited. Examples of the above-mentioned crosslinkable compound include divinylbenzene, (di/tri/tetra)methylene glycol (meth)acrylate, (di/tri/tetra)ethylene glycol (meth)acrylate, Polytetramethylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol (meth)acrylate, 1,9-nonane Alcohol (meth)acrylate, dimethylol tricyclodecane dimethacrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, glycerol di(meth)acrylate, and 2-(meth)acryloyloxyethyl acid phosphoric acid ("LIGHT ESTER P-2M" manufactured by Kyoeisha Chemical Co., Ltd.), etc. As for the said crosslinkable compound, only 1 type may be used, and 2 or more types may be used together.

於上述樹脂粒子中,上述交聯性化合物較佳為包含下述化合物。作為上述化合物,可列舉:二乙烯苯、四亞甲基二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、及酸式磷酸2-(甲基)丙烯醯氧基乙酯(共榮社化學公司製造之「LIGHT ESTER P-2M」)等。於上述樹脂粒子中,上述交聯性化合物更佳為包含甘油二(甲基)丙烯酸酯、酸式磷酸2-(甲基)丙烯醯氧基乙酯(共榮社化學公司製造之「LIGHT ESTER P-2M」)、或季戊四醇三(甲基)丙烯酸酯。若上述樹脂粒子滿足上述較佳之形態,則可進一步有效地抑制凝集。又,若上述樹脂粒子滿足上述較佳之形態,則於使用表面上形成有導電部之導電性粒子將電極間電性連接之情形時,可進一步有效地提高與導電部之密接性,進而,可進一步有效地降低連接電阻。In the resin particles, the crosslinkable compound preferably includes the following compounds. Examples of the above-mentioned compounds include divinylbenzene, tetramethylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, pentaerythritol tri(meth)acrylate, and pentaerythritol Tetra(meth)acrylate, glycerol di(meth)acrylate, and 2-(meth)acryloyloxyethyl acid phosphoric acid (“LIGHT ESTER P-2M” manufactured by Kyoeisha Chemical Co., Ltd.), etc. . Among the resin particles, the crosslinkable compound is more preferably glycerol di(meth)acrylate, 2-(meth)acryloyloxyethyl acid phosphoric acid ("LIGHT ESTER" manufactured by Kyoeisha Chemical Co., Ltd.) P-2M”), or pentaerythritol tri(meth)acrylate. If the above-mentioned resin particles satisfy the above-mentioned preferable form, aggregation can be further effectively suppressed. In addition, if the above-mentioned resin particles satisfy the above-mentioned preferred form, when the conductive particles having conductive parts formed on the surface are used to electrically connect the electrodes, the adhesion with the conductive parts can be further effectively improved, and furthermore, Further effectively reduce the connection resistance.

上述具有極性官能基之聚合性化合物亦可為交聯性化合物。上述交聯性化合物亦可為具有極性官能基之聚合性化合物。於上述聚合性成分包含具有交聯性、極性官能基及聚合性之化合物之情形時,上述聚合性化合物包含交聯性化合物、及具有極性官能基之聚合性化合物之兩者。上述交聯性化合物之含量包括上述具有交聯性、極性官能基及聚合性之化合物之含量。上述具有極性官能基之聚合性化合物之含量包括上述具有交聯性、極性官能基及聚合性之化合物之含量。The above-mentioned polymerizable compound having a polar functional group may be a crosslinkable compound. The above-mentioned crosslinkable compound may be a polymerizable compound having a polar functional group. When the polymerizable component includes a compound having crosslinkability, a polar functional group, and a polymerizability, the polymerizable compound includes both a crosslinkable compound and a polymerizable compound having a polar functional group. The content of the aforementioned crosslinkable compound includes the content of the aforementioned compound having crosslinkability, polar functional group and polymerizability. The content of the aforementioned polymerizable compound having a polar functional group includes the content of the aforementioned compound having crosslinkability, polar functional group, and polymerizability.

於上述樹脂粒子中,構成上述聚合物之上述聚合性成分不包含或包含非交聯性化合物。於上述樹脂粒子中,構成上述聚合物之上述聚合性成分可不包含非交聯性化合物。於上述樹脂粒子中,構成上述聚合物之上述聚合性成分亦可包含非交聯性化合物。上述非交聯性化合物可為不具有極性官能基之非交聯性化合物。上述非交聯性化合物可僅使用1種,亦可併用2種以上。In the above-mentioned resin particles, the above-mentioned polymerizable component constituting the above-mentioned polymer does not contain or contains a non-crosslinkable compound. In the above-mentioned resin particles, the above-mentioned polymerizable component constituting the above-mentioned polymer may not contain a non-crosslinkable compound. In the above-mentioned resin particles, the above-mentioned polymerizable component constituting the above-mentioned polymer may include a non-crosslinkable compound. The aforementioned non-crosslinkable compound may be a non-crosslinkable compound that does not have a polar functional group. The said non-crosslinkable compound may use only 1 type, and may use 2 or more types together.

作為上述非交聯性化合物,可列舉:作為乙烯系化合物之苯乙烯、α-甲基苯乙烯、氯苯乙烯等苯乙烯單體;甲基乙烯基醚、乙基乙烯基醚、丙基乙烯基醚等乙烯基醚化合物;乙酸乙烯酯、丁酸乙烯酯、月桂酸乙烯酯、硬脂酸乙烯酯等酸乙烯酯化合物;氯乙烯、氟乙烯等含鹵素單體;作為(甲基)丙烯酸系化合物之(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異𦯉酯等(甲基)丙烯酸烷基酯化合物;(甲基)丙烯酸2-羥基乙酯、甘油(甲基)丙烯酸酯、聚氧乙烯(甲基)丙烯酸酯、(甲基)丙烯酸縮水甘油酯等含氧原子之(甲基)丙烯酸酯化合物;(甲基)丙烯腈等含腈單體;(甲基)丙烯酸三氟甲酯、(甲基)丙烯酸五氟乙酯等含鹵素之(甲基)丙烯酸酯化合物;作為α-烯烴化合物之二異丁烯、異丁烯、Linealene、乙烯、丙烯等烯烴化合物;作為共軛二烯化合物之異戊二烯、丁二烯等。Examples of the above non-crosslinkable compounds include: vinyl compounds such as styrene monomers such as styrene, α-methylstyrene, and chlorostyrene; methyl vinyl ether, ethyl vinyl ether, and propyl ethylene Vinyl ether compounds such as vinyl ether; vinyl acetate, vinyl butyrate, vinyl laurate, vinyl stearate and other acid vinyl ester compounds; halogen-containing monomers such as vinyl chloride and vinyl fluoride; as (meth)acrylic acid Compounds of methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, (methyl) ) Alkyl (meth)acrylate compounds such as lauryl acrylate, cetyl (meth)acrylate, stearyl (meth)acrylate, cyclohexyl (meth)acrylate, isopropyl (meth)acrylate, etc. ; (Meth) acrylate compounds containing oxygen atoms such as 2-hydroxyethyl (meth)acrylate, glycerol (meth)acrylate, polyoxyethylene (meth)acrylate, glycidyl (meth)acrylate, etc. ; (Meth)acrylonitrile and other nitrile-containing monomers; (meth)acrylic acid trifluoromethyl, (meth)acrylic acid pentafluoroethyl and other halogen-containing (meth)acrylate compounds; as α-olefin compounds Olefin compounds such as diisobutylene, isobutylene, Linealene, ethylene, and propylene; isoprene and butadiene as conjugated diene compounds.

於構成上述聚合物之上述聚合性成分包含上述非交聯性化合物之情形時,上述聚合性成分100重量%中,上述非交聯性化合物之含量可為1重量%以上,亦可為5重量%以上,亦可為10重量%以上,亦可為20重量%以上,亦可為30重量%以上,亦可為40重量%以上。於構成上述聚合物之上述聚合性成分包含上述非交聯性化合物之情形時,上述聚合性成分100重量%中,上述非交聯性化合物之含量可為90重量%以下,亦可為80重量%以下,亦可為70重量%以下,亦可為60重量%以下,亦可為50重量%以下。When the polymerizable component constituting the polymer contains the non-crosslinkable compound, the content of the non-crosslinkable compound in 100% by weight of the polymerizable component may be 1% by weight or more, or may be 5% by weight % Or more, may be 10% by weight or more, may be 20% by weight or more, may be 30% by weight or more, or may be 40% by weight or more. When the polymerizable component constituting the polymer contains the non-crosslinkable compound, the content of the non-crosslinkable compound in 100% by weight of the polymerizable component may be 90% by weight or less, or 80% by weight % Or less, may be 70% by weight or less, may be 60% by weight or less, or may be 50% by weight or less.

上述樹脂粒子之粒徑可根據用途適當設定。上述樹脂粒子之粒徑較佳為0.5 μm以上,更佳為1 μm以上,且較佳為500 μm以下,更佳為300 μm以下,進而較佳為100 μm以下,進而更佳為50 μm以下,尤佳為30 μm以下。若上述樹脂粒子之粒徑為上述下限以上及上述上限以下,則可將樹脂粒子更適宜地使用於導電性粒子或間隔件之用途。若上述樹脂粒子之粒徑為0.5 μm以上500 μm以下,則可將上述樹脂粒子適宜地使用於導電性粒子之用途。若上述樹脂粒子之粒徑為0.5 μm以上500 μm以下,則可將上述樹脂粒子適宜地使用於間隔件之用途。The particle size of the above-mentioned resin particles can be appropriately set according to the application. The particle size of the resin particles is preferably 0.5 μm or more, more preferably 1 μm or more, and preferably 500 μm or less, more preferably 300 μm or less, still more preferably 100 μm or less, and still more preferably 50 μm or less , Particularly preferably less than 30 μm. If the particle diameter of the said resin particle is more than the said lower limit and the said upper limit or less, the resin particle can be used more suitably for the use of a conductive particle or a spacer. If the particle diameter of the said resin particle is 0.5 micrometer or more and 500 micrometer or less, the said resin particle can be used suitably for the application of electroconductive particle. If the particle diameter of the resin particles is 0.5 μm or more and 500 μm or less, the resin particles can be suitably used for spacer applications.

上述樹脂粒子之粒徑較佳為平均粒徑,更佳為數量平均粒徑。上述樹脂粒子之粒徑例如係利用電子顯微鏡或光學顯微鏡對任意50個樹脂粒子進行觀察並算出各樹脂粒子之粒徑之平均值,或藉由粒度分佈測定裝置求出。於利用電子顯微鏡或光學顯微鏡進行之觀察中,每個樹脂粒子之粒徑係作為以圓相當徑計之粒徑而求出。於利用電子顯微鏡或光學顯微鏡進行之觀察中,任意50個樹脂粒子之以圓相當徑計之平均粒徑與以球相當徑計之平均粒徑幾乎相等。於粒度分佈測定裝置中,每個樹脂粒子之粒徑係作為以球相當徑計之粒徑而求出。上述樹脂粒子之平均粒徑較佳為藉由粒度分佈測定裝置而算出。The particle diameter of the resin particles is preferably an average particle diameter, and more preferably a number average particle diameter. The particle diameter of the above-mentioned resin particles is obtained by observing any 50 resin particles with an electron microscope or an optical microscope and calculating the average value of the particle diameters of each resin particle, or by a particle size distribution measuring device. In the observation with an electron microscope or an optical microscope, the particle size of each resin particle is calculated as the particle size of the circle equivalent diameter. In the observation with an electron microscope or an optical microscope, the average particle diameter of any 50 resin particles in terms of circle-equivalent diameter is almost equal to the average particle diameter of sphere-equivalent diameter. In the particle size distribution measuring device, the particle size of each resin particle is determined as the particle size in terms of the equivalent diameter of the sphere. The average particle size of the resin particles is preferably calculated by a particle size distribution measuring device.

又,於導電性粒子中,對上述樹脂粒子之粒徑進行測定之情形時,例如可以如下方式進行測定。Moreover, when measuring the particle diameter of the said resin particle in electroconductive particle, it can measure as follows, for example.

以導電性粒子之含量成為30重量%之方式添加至Kulzer公司製造之「Technovit 4000」並使之分散,製作導電性粒子檢查用嵌入樹脂體。使用離子研磨裝置(日立高新技術公司製造之「IM4000」),以通過分散於檢查用嵌入樹脂體中之導電性粒子之中心附近之方式切出導電性粒子之剖面。然後,使用電場放射型掃描式電子顯微鏡(FE-SEM),將圖像倍率設定為25000倍,隨機選擇50個導電性粒子,觀察各導電性粒子之樹脂粒子。測量各導電性粒子中之樹脂粒子之粒徑,對其等進行算術平均後,將所得值設為樹脂粒子之粒徑。The conductive particles are added to "Technovit 4000" manufactured by Kulzer Corporation so that the content of the conductive particles becomes 30% by weight and dispersed to prepare an embedded resin body for conductive particle inspection. An ion milling device ("IM4000" manufactured by Hitachi High-Technologies Corporation) was used to cut the cross section of the conductive particles by dispersing near the center of the conductive particles embedded in the resin body for inspection. Then, using an electric field emission scanning electron microscope (FE-SEM), the image magnification was set to 25000 times, 50 conductive particles were randomly selected, and the resin particles of each conductive particle were observed. The particle diameter of the resin particles in each conductive particle is measured, and the arithmetic average is performed, and the obtained value is taken as the particle diameter of the resin particle.

上述樹脂粒子之粒徑之變異係數(CV值)較佳為10%以下,更佳為7%以下。若上述樹脂粒子之粒徑之變異係數為上述上限以下,則可將上述樹脂粒子更佳地使用於間隔件及導電性粒子之用途。The coefficient of variation (CV value) of the particle diameter of the resin particles is preferably 10% or less, more preferably 7% or less. If the coefficient of variation of the particle diameter of the resin particles is equal to or less than the upper limit, the resin particles can be more preferably used for spacers and conductive particles.

上述變異係數(CV值)可以如下方式進行測定。The aforementioned coefficient of variation (CV value) can be measured as follows.

CV值(%)=(ρ/Dn)×100  ρ:樹脂粒子之粒徑之標準偏差  Dn:樹脂粒子之粒徑之平均值CV value (%)=(ρ/Dn)×100 ρ: the standard deviation of the particle size of the resin particles Dn: the average value of the particle size of the resin particles

上述樹脂粒子之形狀並無特別限定。上述樹脂粒子之形狀可為球狀,亦可為球狀以外之形狀,亦可為扁平狀等形狀。The shape of the resin particles is not particularly limited. The shape of the above-mentioned resin particles may be a spherical shape, a shape other than a spherical shape, or a shape such as a flat shape.

(導電性粒子)  上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。(Conductive particles) The above-mentioned conductive particles include the above-mentioned resin particles and a conductive part arranged on the surface of the above-mentioned resin particles.

圖1係表示本發明之第1實施方式之導電性粒子之剖視圖。Fig. 1 is a cross-sectional view showing conductive particles according to the first embodiment of the present invention.

圖1所示之導電性粒子1具有樹脂粒子11、及配置於樹脂粒子11之表面上之導電部2。導電部2與樹脂粒子11之表面相接。導電部2覆蓋樹脂粒子11之表面。導電性粒子1係樹脂粒子11之表面由導電部2被覆之被覆粒子。於導電性粒子1中,導電部2為單層之導電部(導電層)。The conductive particle 1 shown in FIG. 1 has the resin particle 11 and the conductive part 2 arrange|positioned on the surface of the resin particle 11. As shown in FIG. The conductive part 2 is in contact with the surface of the resin particle 11. The conductive part 2 covers the surface of the resin particle 11. The conductive particle 1 is a coated particle in which the surface of the resin particle 11 is covered with the conductive portion 2. In the conductive particle 1, the conductive part 2 is a single-layer conductive part (conductive layer).

圖2係表示本發明之第2實施方式之導電性粒子之剖視圖。Fig. 2 is a cross-sectional view showing conductive particles according to a second embodiment of the present invention.

圖2所示之導電性粒子21具有樹脂粒子11、及配置於樹脂粒子11之表面上之導電部22。導電部22整體而言於樹脂粒子11側具有第1導電部22A、及位於與樹脂粒子11側相反側之第2導電部22B。The conductive particle 21 shown in FIG. 2 has a resin particle 11 and a conductive part 22 arranged on the surface of the resin particle 11. The conductive portion 22 as a whole has a first conductive portion 22A on the resin particle 11 side and a second conductive portion 22B located on the side opposite to the resin particle 11 side.

於圖1所示之導電性粒子1與圖2所示之導電性粒子21中,僅導電部22不同。即,於導電性粒子1中形成有1層構造之導電部,與此相對,於導電性粒子21中形成有2層構造之第1導電部22A及第2導電部22B。第1導電部22A與第2導電部22B可形成為不同之導電部,亦可形成為相同之導電部。In the conductive particle 1 shown in FIG. 1 and the conductive particle 21 shown in FIG. 2, only the conductive part 22 is different. That is, in the conductive particle 1, the conductive part of the one-layer structure is formed, while in the conductive particle 21, the first conductive part 22A and the second conductive part 22B of the two-layer structure are formed. The first conductive portion 22A and the second conductive portion 22B may be formed as different conductive portions, or may be formed as the same conductive portion.

第1導電部22A配置於樹脂粒子11之表面上。於樹脂粒子11與第2導電部22B之間配置有第1導電部22A。第1導電部22A與樹脂粒子11相接。第2導電部22B與第1導電部22A相接。於樹脂粒子11之表面上配置有第1導電部22A,於第1導電部22A之表面上配置有第2導電部22B。The first conductive portion 22A is arranged on the surface of the resin particle 11. The first conductive portion 22A is arranged between the resin particles 11 and the second conductive portion 22B. The first conductive portion 22A is in contact with the resin particles 11. The second conductive portion 22B is in contact with the first conductive portion 22A. The first conductive portion 22A is arranged on the surface of the resin particle 11, and the second conductive portion 22B is arranged on the surface of the first conductive portion 22A.

圖3係表示本發明之第3實施方式之導電性粒子之剖視圖。Fig. 3 is a cross-sectional view showing conductive particles according to a third embodiment of the present invention.

圖3所示之導電性粒子31具有樹脂粒子11、導電部32、複數個芯物質33、及複數個絕緣性物質34。導電部32配置於樹脂粒子11之表面上。複數個芯物質33配置於樹脂粒子11之表面上。導電部32係以覆蓋樹脂粒子11及複數個芯物質33之方式配置於樹脂粒子11之表面上。於導電性粒子31中,導電部32為單層之導電部(導電層)。The conductive particle 31 shown in FIG. 3 has a resin particle 11, a conductive portion 32, a plurality of core materials 33, and a plurality of insulating materials 34. The conductive portion 32 is arranged on the surface of the resin particle 11. A plurality of core materials 33 are arranged on the surface of the resin particle 11. The conductive portion 32 is arranged on the surface of the resin particle 11 so as to cover the resin particle 11 and the plurality of core materials 33. In the conductive particles 31, the conductive portion 32 is a single-layer conductive portion (conductive layer).

導電性粒子31於外表面具有複數個突起31a。於導電性粒子31中,導電部32於外表面具有複數個突起32a。複數個芯物質33可使導電部32之外表面隆起。導電部32之外表面因複數個芯物質33而隆起,藉此形成突起31a及32a。複數個芯物質33嵌入至導電部32內。於突起31a及32a之內側配置有芯物質33。於導電性粒子31中,為了形成突起31a及32a而使用複數個芯物質33。於上述導電性粒子中,亦可不使用複數個上述芯物質來形成上述突起。上述導電性粒子亦可不具備複數個上述芯物質。The conductive particle 31 has a plurality of protrusions 31a on the outer surface. In the conductive particles 31, the conductive portion 32 has a plurality of protrusions 32a on the outer surface. The plurality of core materials 33 can swell the outer surface of the conductive portion 32. The outer surface of the conductive portion 32 is raised by a plurality of core materials 33, thereby forming protrusions 31a and 32a. A plurality of core materials 33 are embedded in the conductive part 32. A core material 33 is arranged inside the protrusions 31a and 32a. In the conductive particles 31, a plurality of core materials 33 are used in order to form the protrusions 31a and 32a. In the above-mentioned conductive particles, the above-mentioned protrusions may be formed without using a plurality of the above-mentioned core materials. The said electroconductive particle does not need to have a plurality of said core materials.

導電性粒子31具有配置於導電部32之外表面上之絕緣性物質34。導電部32之外表面之至少一部分區域係由絕緣性物質34被覆。絕緣性物質34係由具有絕緣性之材料形成,為絕緣性粒子。如此,本發明之導電性粒子可具有配置於導電部之外表面上之絕緣性物質。但是,上述導電性粒子亦可未必具有絕緣性物質。上述導電性粒子亦可不具備複數個絕緣性物質。The conductive particles 31 have an insulating substance 34 arranged on the outer surface of the conductive portion 32. At least a part of the outer surface of the conductive portion 32 is covered with an insulating material 34. The insulating substance 34 is formed of an insulating material and is an insulating particle. In this way, the conductive particle of the present invention may have an insulating substance arranged on the outer surface of the conductive part. However, the said electroconductive particle may not necessarily have an insulating substance. The above-mentioned conductive particles may not include a plurality of insulating substances.

導電部:  用以形成上述導電部之金屬並無特別限定。作為上述金屬,可列舉:金、銀、鈀、銅、鉑、鋅、鐵、錫、鉛、鋁、鈷、銦、鎳、鉻、鈦、銻、鉍、鉈、鍺、鎘、矽、鎢、鉬及該等之合金等。又,作為上述金屬,可列舉摻錫氧化銦(ITO)及焊料等。就進一步提高電極間之連接可靠性之觀點而言,上述金屬較佳為含錫之合金、鎳、鈀、銅或金,較佳為鎳或鈀。Conductive part: The metal used to form the above-mentioned conductive part is not particularly limited. Examples of the above metals include gold, silver, palladium, copper, platinum, zinc, iron, tin, lead, aluminum, cobalt, indium, nickel, chromium, titanium, antimony, bismuth, thallium, germanium, cadmium, silicon, tungsten , Molybdenum and their alloys, etc. In addition, examples of the above-mentioned metal include tin-doped indium oxide (ITO), solder, and the like. From the viewpoint of further improving the connection reliability between the electrodes, the above-mentioned metal is preferably an alloy containing tin, nickel, palladium, copper or gold, and preferably nickel or palladium.

又,由於可有效地提高導通可靠性,故而上述導電部及上述導電部之外表面部分較佳為包含鎳。包含鎳之導電部100重量%中之鎳之含量較佳為10重量%以上,更佳為50重量%以上,進而較佳為60重量%以上,進而更佳為70重量%以上,尤佳為90重量%以上。上述包含鎳之導電部100重量%中之鎳之含量可為97重量%以上,亦可為97.5重量%以上,亦可為98重量%以上。In addition, since the conduction reliability can be effectively improved, the conductive portion and the outer surface portion of the conductive portion preferably contain nickel. The content of nickel in 100% by weight of the conductive portion containing nickel is preferably 10% by weight or more, more preferably 50% by weight or more, still more preferably 60% by weight or more, still more preferably 70% by weight or more, and particularly preferably More than 90% by weight. The content of nickel in 100% by weight of the conductive portion containing nickel may be 97% by weight or more, 97.5% by weight or more, or 98% by weight or more.

再者,導電部之表面因氧化而存在羥基之情況居多。一般而言,由鎳形成之導電部之表面因氧化而存在羥基。可於此種具有羥基之導電部之表面(導電性粒子之表面)經由化學鍵配置絕緣性物質。Furthermore, the surface of the conductive part is mostly oxidized and there are hydroxyl groups. Generally speaking, the surface of the conductive part formed of nickel has hydroxyl groups due to oxidation. An insulating substance can be placed on the surface of such a conductive part having a hydroxyl group (the surface of the conductive particle) via a chemical bond.

上述導電部可如導電性粒子1、31,由1層形成。上述導電部亦可如導電性粒子21,由複數層形成。即,上述導電部亦可具有2層以上之積層構造。於導電部由複數層形成之情形時,最外層較佳為金層、鎳層、鈀層、銅層或包含錫與銀之合金層,更佳為金層。於最外層為該等較佳之導電部之情形時,可進一步有效地降低電極間之連接電阻。又,於最外層為金層之情形時,可進一步有效地提高耐腐蝕性。The above-mentioned conductive part may be formed of a single layer like the conductive particles 1 and 31. The above-mentioned conductive part may be formed of a plurality of layers like the conductive particles 21. That is, the above-mentioned conductive part may have a laminated structure of two or more layers. When the conductive portion is formed of multiple layers, the outermost layer is preferably a gold layer, a nickel layer, a palladium layer, a copper layer, or an alloy layer containing tin and silver, and more preferably a gold layer. When the outermost layer is the better conductive parts, the connection resistance between the electrodes can be further effectively reduced. In addition, when the outermost layer is a gold layer, the corrosion resistance can be further effectively improved.

於上述樹脂粒子之表面形成上述導電部之方法並無特別限定。作為形成上述導電部之方法,例如可列舉:利用無電解鍍覆之方法、利用電鍍之方法、利用物理蒸鍍之方法、以及將金屬粉末或者包含金屬粉末與黏合劑之漿料塗佈於樹脂粒子之表面之方法等。利用無電解鍍覆之方法由於簡便地形成導電部,故較佳。作為上述利用物理蒸鍍之方法,可列舉:真空蒸鍍、離子鍍覆及離子濺鍍等方法。The method of forming the said conductive part on the surface of the said resin particle is not specifically limited. As a method of forming the above-mentioned conductive part, for example, a method using electroless plating, a method using electroplating, a method using physical vapor deposition, and coating a metal powder or a slurry containing a metal powder and a binder on the resin The method of the surface of the particle, etc. The method of electroless plating is preferable because the conductive part can be easily formed. Examples of the method using physical vapor deposition include methods such as vacuum vapor deposition, ion plating, and ion sputtering.

上述導電性粒子之粒徑較佳為0.5 μm以上,更佳為1 μm以上,且較佳為500 μm以下,更佳為300 μm以下,進而較佳為100 μm以下,進而更佳為50 μm以下,尤佳為30 μm以下。若上述導電性粒子之粒徑為上述下限以上及上述上限以下,則於使用導電性粒子將電極間連接之情形時,導電性粒子與電極之接觸面積充分變大,且不易形成在導電部之形成時凝集之導電性粒子。又,經由導電性粒子連接之電極間之間隔不會變得過大,且導電部不易自樹脂粒子之表面剝離。又,若上述導電性粒子之粒徑為上述下限以上及上述上限以下,則可將導電性粒子適宜地使用於導電材料之用途。The particle size of the conductive particles is preferably 0.5 μm or more, more preferably 1 μm or more, and preferably 500 μm or less, more preferably 300 μm or less, still more preferably 100 μm or less, and still more preferably 50 μm Below, it is particularly preferably 30 μm or less. If the particle size of the conductive particles is above the above lower limit and below the above upper limit, when the conductive particles are used to connect the electrodes, the contact area between the conductive particles and the electrode becomes sufficiently large, and it is not easy to form on the conductive part. Conductive particles that aggregate when formed. In addition, the gap between the electrodes connected via the conductive particles does not become too large, and the conductive portion is not easily peeled off from the surface of the resin particles. Moreover, if the particle diameter of the said electroconductive particle is more than the said lower limit and the said upper limit or less, the electroconductive particle can be used suitably for the use of a conductive material.

上述導電性粒子之粒徑於導電性粒子為真球狀之情形時意指直徑,於導電性粒子為真球狀以外之形狀之情形時,意指假定為與其體積相當之真球時之直徑。The particle diameter of the above-mentioned conductive particle means the diameter when the conductive particle is a true spherical shape, and when the conductive particle is a shape other than a true spherical shape, it means the diameter when it is assumed to be a true sphere equivalent to its volume .

上述導電性粒子之粒徑較佳為平均粒徑,更佳為數量平均粒徑。上述導電性粒子之粒徑係利用電子顯微鏡或光學顯微鏡對任意50個導電性粒子進行觀察並算出平均值、或藉由粒度分佈測定裝置而求出。於利用電子顯微鏡或光學顯微鏡進行之觀察中,每個導電性粒子之粒徑係作為以圓相當徑計之粒徑而求出。於利用電子顯微鏡或光學顯微鏡進行之觀察中,任意50個導電性粒子之以圓相當徑計之平均粒徑與以球相當徑計之平均粒徑幾乎相等。於粒度分佈測定裝置中,每個導電性粒子之粒徑係作為以球相當徑計之粒徑而求出。上述導電性粒子之粒徑較佳為藉由粒度分佈測定裝置而算出。The particle diameter of the conductive particles is preferably an average particle diameter, and more preferably a number average particle diameter. The particle size of the above-mentioned conductive particles is obtained by observing any 50 conductive particles with an electron microscope or an optical microscope and calculating the average value, or by using a particle size distribution measuring device. In the observation with an electron microscope or an optical microscope, the particle diameter of each conductive particle is calculated as the diameter of a circle equivalent. In observation with an electron microscope or an optical microscope, the average particle diameter of any 50 conductive particles in terms of circle-equivalent diameter is almost equal to the average particle diameter of sphere-equivalent diameter. In the particle size distribution measuring device, the particle size of each conductive particle is calculated as the particle size in the equivalent diameter of the sphere. The particle size of the conductive particles is preferably calculated by a particle size distribution measuring device.

上述導電部之厚度較佳為0.005 μm以上,更佳為0.01 μm以上,且較佳為10 μm以下,更佳為1 μm以下,進而較佳為0.3 μm以下。上述導電部之厚度於導電部為多層之情形時為導電部整體之厚度。若導電部之厚度為上述下限以上及上述上限以下,則可獲得充分之導電性,且導電性粒子不會變得過硬,於電極間之連接時導電性粒子充分變形。The thickness of the conductive portion is preferably 0.005 μm or more, more preferably 0.01 μm or more, and preferably 10 μm or less, more preferably 1 μm or less, and still more preferably 0.3 μm or less. The thickness of the above-mentioned conductive part is the thickness of the entire conductive part when the conductive part is a multilayer. If the thickness of the conductive portion is greater than or equal to the above lower limit and less than or equal to the above upper limit, sufficient conductivity can be obtained, the conductive particles will not become too hard, and the conductive particles will be sufficiently deformed during the connection between the electrodes.

於上述導電部係由複數層形成之情形時,最外層之導電部之厚度較佳為0.001 μm以上,更佳為0.01 μm以上,且較佳為0.5 μm以下,更佳為0.1 μm以下。若上述最外層之導電部之厚度為上述下限以上及上述上限以下,則最外層之由導電部之被覆變得均勻,耐腐蝕性充分提高,且電極間之連接電阻充分降低。又,於上述最外層為金層之情形時,金層之厚度越薄,成本越低。When the above-mentioned conductive part is formed of a plurality of layers, the thickness of the conductive part of the outermost layer is preferably 0.001 μm or more, more preferably 0.01 μm or more, and preferably 0.5 μm or less, and more preferably 0.1 μm or less. If the thickness of the conductive portion of the outermost layer is more than the lower limit and less than the upper limit, the coating of the outermost layer by the conductive portion becomes uniform, the corrosion resistance is sufficiently improved, and the connection resistance between the electrodes is sufficiently reduced. Furthermore, when the outermost layer is a gold layer, the thinner the thickness of the gold layer, the lower the cost.

上述導電部之厚度例如可藉由使用穿透式電子顯微鏡(TEM)對導電性粒子之剖面進行觀察而測定。關於上述導電部之厚度,較佳為將導電部之任意5個部位之厚度之平均值作為1個導電性粒子之導電部之厚度而算出,更佳為將導電部整體之厚度之平均值作為1個導電性粒子之導電部之厚度而算出。上述導電部之厚度較佳為藉由對任意10個導電性粒子算出各導電性粒子之導電部之厚度之平均值而求出。The thickness of the said conductive part can be measured by observing the cross section of a conductive particle using a transmission electron microscope (TEM), for example. Regarding the thickness of the above-mentioned conductive part, it is preferable to calculate the average thickness of any five parts of the conductive part as the thickness of the conductive part of one conductive particle, and it is more preferable to calculate the average thickness of the entire conductive part as Calculate the thickness of the conductive part of one conductive particle. It is preferable that the thickness of the said electroconductive part is calculated|required by calculating the average value of the thickness of the electroconductive part of each electroconductive particle for arbitrary 10 electroconductive particles.

芯物質:  上述導電性粒子較佳為於上述導電部之外表面具有突起。上述導電性粒子更佳為於上述導電部之外表面具有複數個突起。藉由使上述導電性粒子於上述導電部之外表面具有複數個突起,可進一步提高電極間之導通可靠性。大多於由上述導電性粒子連接之電極之表面形成有氧化覆膜。進而,大多於上述導電性粒子之導電部之表面形成有氧化覆膜。藉由使用上述具有突起之導電性粒子,於將導電性粒子配置於電極間後進行壓接,藉此,氧化覆膜被突起有效地排除。因此,可使電極與導電性粒子更確實地接觸,從而可進一步有效地降低電極間之連接電阻。進而,於上述導電性粒子表面具有絕緣性物質之情形、或使導電性粒子分散於黏合劑樹脂中用作導電材料之情形時,藉由導電性粒子之突起,將導電性粒子與電極之間之絕緣性物質或黏合劑樹脂有效地排除。因此,可進一步有效地提高電極間之導通可靠性。Core material: The above-mentioned conductive particles preferably have protrusions on the outer surface of the above-mentioned conductive part. It is more preferable that the said electroconductive particle has a plurality of protrusions on the outer surface of the said electroconductive part. By providing the conductive particles with a plurality of protrusions on the outer surface of the conductive portion, the reliability of conduction between the electrodes can be further improved. In many cases, an oxide film is formed on the surface of the electrode connected by the above-mentioned conductive particles. Furthermore, an oxide film is often formed on the surface of the conductive part of the said electroconductive particle. By using the above-mentioned conductive particles having protrusions, the conductive particles are arranged between the electrodes and then pressure-bonded, whereby the oxide film is effectively removed by the protrusions. Therefore, the electrode and the conductive particle can be brought into contact with each other more reliably, and the connection resistance between the electrodes can be further effectively reduced. Furthermore, when the conductive particles have an insulating substance on the surface, or when the conductive particles are dispersed in a binder resin to be used as a conductive material, the protrusions of the conductive particles can be used to connect the conductive particles and the electrode. The insulating material or adhesive resin is effectively eliminated. Therefore, the reliability of the conduction between the electrodes can be further effectively improved.

藉由將上述芯物質嵌入至上述導電部中,可容易地於上述導電部之外表面形成複數個突起。但是,亦可未必使用芯物質以使導電性粒子之導電部之表面形成突起。By embedding the core material in the conductive portion, a plurality of protrusions can be easily formed on the outer surface of the conductive portion. However, it is not necessary to use the core material to form protrusions on the surface of the conductive part of the conductive particles.

作為於上述導電性粒子之表面形成突起之方法,可列舉:使芯物質附著於樹脂粒子之表面後藉由無電解鍍覆形成導電部之方法;及藉由無電解鍍覆於樹脂粒子之表面形成導電部後使芯物質附著,進而藉由無電解鍍覆形成導電部之方法等。又,亦可不使用上述芯物質來形成突起。As a method of forming protrusions on the surface of the above-mentioned conductive particles, a method of forming a conductive portion by electroless plating after the core material is attached to the surface of the resin particle; and by electroless plating on the surface of the resin particle After the conductive part is formed, the core material is attached, and then the conductive part is formed by electroless plating. Moreover, it is also possible to form protrusions without using the above-mentioned core material.

作為形成上述突起之方法,亦可列舉以下之方法等。於藉由無電解鍍覆於樹脂粒子之表面形成導電部之中途階段添加芯物質之方法。作為藉由無電解鍍覆且不使用芯物質形成突起之方法,係藉由無電解鍍覆產生金屬核,使金屬核附著於樹脂粒子或導電部之表面,進而藉由無電解鍍覆形成導電部之方法。As a method of forming the above-mentioned protrusion, the following method etc. can also be mentioned. A method of adding a core material in the middle of forming a conductive part on the surface of a resin particle by electroless plating. As a method of forming protrusions by electroless plating without using a core material, a metal core is generated by electroless plating, and the metal core is attached to the surface of resin particles or conductive parts, and then conductive is formed by electroless plating Department of the method.

上述芯物質之材料並無特別限定。作為上述芯物質之材料,例如可列舉導電性物質及非導電性物質。作為上述導電性物質,可列舉:金屬、金屬之氧化物、鋅等導電性非金屬及導電性聚合物等。作為上述導電性聚合物,可列舉聚乙炔等。作為上述非導電性物質,可列舉:二氧化矽、氧化鋁、鈦酸鋇及氧化鋯等。金屬由於可提高導電性,進而可有效地降低連接電阻,故而較佳。上述芯物質較佳為金屬粒子。作為上述芯物質之材料之金屬可適宜地使用作為用以形成上述導電部之金屬所列舉之金屬。The material of the above-mentioned core substance is not particularly limited. Examples of the material of the above-mentioned core material include conductive materials and non-conductive materials. Examples of the above-mentioned conductive substance include conductive non-metals such as metals, metal oxides, zinc, and conductive polymers, and the like. As said conductive polymer, polyacetylene etc. are mentioned. Examples of the aforementioned non-conductive material include silica, alumina, barium titanate, and zirconia. Metals are preferred because they can improve conductivity and thereby effectively reduce connection resistance. The above-mentioned core material is preferably metal particles. The metal as the material of the above-mentioned core substance can be suitably used as the metal exemplified as the metal for forming the above-mentioned conductive portion.

絕緣性物質:  上述導電性粒子較佳為進而具備配置於上述導電部之外表面上之絕緣性物質。於該情形時,若將導電性粒子用於電極間之連接,則可進一步防止相鄰之電極間之短路。具體而言,於複數個導電性粒子接觸時,在複數個電極間存在絕緣性物質,故而可防止橫向上相鄰之電極間而非上下電極間的短路。再者,於將電極間連接時,利用2個電極對導電性粒子進行加壓,藉此可容易地將導電性粒子之導電部與電極之間之絕緣性物質排除。於上述導電性粒子於導電部之外表面具有複數個突起之情形時,可更容易地排除導電性粒子之導電部與電極之間之絕緣性物質。Insulating material: The above-mentioned conductive particles preferably further include an insulating material arranged on the outer surface of the above-mentioned conductive part. In this case, if the conductive particles are used for the connection between the electrodes, the short circuit between the adjacent electrodes can be further prevented. Specifically, when a plurality of conductive particles are in contact with each other, an insulating substance is present between the plurality of electrodes, so that it is possible to prevent short circuits between the electrodes adjacent in the lateral direction rather than between the upper and lower electrodes. Furthermore, when the electrodes are connected, the conductive particles are pressurized with two electrodes, whereby the insulating material between the conductive portion of the conductive particles and the electrodes can be easily removed. When the above-mentioned conductive particle has a plurality of protrusions on the outer surface of the conductive part, the insulating material between the conductive part of the conductive particle and the electrode can be eliminated more easily.

就於電極間之壓接時可更容易地將上述絕緣性物質排除之方面而言,上述絕緣性物質較佳為絕緣性粒子。In terms of easier removal of the above-mentioned insulating material during pressure bonding between electrodes, the above-mentioned insulating material is preferably insulating particles.

作為上述絕緣性物質之材料,可列舉:聚烯烴化合物、(甲基)丙烯酸酯聚合物、(甲基)丙烯酸酯共聚物、嵌段聚合物、熱塑性樹脂、熱塑性樹脂之交聯物、熱硬化性樹脂及水溶性樹脂等。上述絕緣性物質之材料可僅使用1種,亦可併用2種以上。Examples of materials for the above-mentioned insulating materials include polyolefin compounds, (meth)acrylate polymers, (meth)acrylate copolymers, block polymers, thermoplastic resins, cross-linked products of thermoplastic resins, and thermosetting resins. Resin and water-soluble resin, etc. As for the material of the said insulating substance, only 1 type may be used, and 2 or more types may be used together.

作為上述聚烯烴化合物,可列舉:聚乙烯、乙烯-乙酸乙烯酯共聚物及乙烯-丙烯酸酯共聚物等。作為上述(甲基)丙烯酸酯聚合物,可列舉:聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸十二烷基酯及聚(甲基)丙烯酸硬脂酯等。作為上述嵌段聚合物,可列舉:聚苯乙烯、苯乙烯-丙烯酸酯共聚物、SB型苯乙烯-丁二烯嵌段共聚物、及SBS型苯乙烯-丁二烯嵌段共聚物、以及該等之氫化物等。作為上述熱塑性樹脂,可列舉乙烯系聚合物及乙烯系共聚物等。作為上述熱硬化性樹脂,可列舉:環氧樹脂、酚樹脂及三聚氰胺樹脂等。作為上述熱塑性樹脂之交聯,可列舉:聚乙二醇甲基丙烯酸酯、烷氧基化三羥甲基丙烷甲基丙烯酸酯或烷氧基化季戊四醇甲基丙烯酸酯等之導入。作為上述水溶性樹脂,可列舉:聚乙烯醇、聚丙烯酸、聚丙烯醯胺、聚乙烯基吡咯啶酮、聚環氧乙烷及甲基纖維素等。又,聚合度之調整亦可使用鏈轉移劑。作為鏈轉移劑,可列舉硫醇或四氯化碳等。As said polyolefin compound, polyethylene, an ethylene-vinyl acetate copolymer, an ethylene-acrylate copolymer, etc. are mentioned. As said (meth)acrylate polymer, polymethyl (meth)acrylate, polydodecyl (meth)acrylate, polystearyl (meth)acrylate, etc. are mentioned. Examples of the block polymer include polystyrene, styrene-acrylate copolymer, SB-type styrene-butadiene block copolymer, and SBS-type styrene-butadiene block copolymer, and These hydrides, etc. As said thermoplastic resin, an ethylene-type polymer, an ethylene-type copolymer, etc. are mentioned. As said thermosetting resin, epoxy resin, phenol resin, melamine resin, etc. are mentioned. Examples of the crosslinking of the above-mentioned thermoplastic resin include introduction of polyethylene glycol methacrylate, alkoxylated trimethylolpropane methacrylate, alkoxylated pentaerythritol methacrylate, and the like. As said water-soluble resin, polyvinyl alcohol, polyacrylic acid, polyacrylamide, polyvinylpyrrolidone, polyethylene oxide, methyl cellulose, etc. are mentioned. In addition, chain transfer agents can also be used to adjust the degree of polymerization. As a chain transfer agent, mercaptans, carbon tetrachloride, etc. are mentioned.

作為於上述導電部之表面上配置絕緣性物質之方法,可列舉化學方法、及物理或者機械方法等。作為上述化學方法,例如可列舉:界面聚合法、粒子存在下之懸浮聚合法及乳化聚合法等。作為上述物理或者機械方法,可列舉:噴霧乾燥、混成作用、靜電吸附法、噴霧法、浸漬及真空蒸鍍法等。就絕緣性物質不易脫離之方面而言,較佳為經由化學鍵於上述導電部之表面配置上述絕緣性物質之方法。As a method of disposing an insulating substance on the surface of the conductive portion, a chemical method, a physical or mechanical method, etc. can be cited. Examples of the above-mentioned chemical methods include interfacial polymerization, suspension polymerization in the presence of particles, and emulsion polymerization. Examples of the above-mentioned physical or mechanical methods include spray drying, mixing, electrostatic adsorption, spraying, dipping, and vacuum deposition. In terms that the insulating material is not easily detached, a method of disposing the insulating material on the surface of the conductive portion via a chemical bond is preferable.

上述導電部之外表面、及絕緣性物質之表面亦可分別由具有反應性官能基之化合物被覆。導電部之外表面與絕緣性物質之表面可並未直接化學鍵結,亦可藉由具有反應性官能基之化合物間接地化學鍵結。亦可於將羧基導入至導電部之外表面後,使該羧基經由聚伸乙基亞胺等高分子電解質,與絕緣性物質表面之官能基化學鍵結。The outer surface of the conductive portion and the surface of the insulating material may be respectively coated with a compound having a reactive functional group. The outer surface of the conductive part and the surface of the insulating material may not be directly chemically bonded, or may be chemically bonded indirectly by a compound having a reactive functional group. After the carboxyl group is introduced to the outer surface of the conductive part, the carboxyl group may be chemically bonded to the functional group on the surface of the insulating material via a polymer electrolyte such as polyethyleneimine.

(導電材料)  本發明之導電材料包含上述導電性粒子、及黏合劑。上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。上述導電性粒子較佳為分散於黏合劑中使用,較佳為分散於黏合劑中作為導電材料使用。上述導電材料較佳為各向異性導電材料。上述導電材料較佳為用於電極間之電性連接。上述導電材料較佳為電路連接用導電材料。(Conductive material) The conductive material of the present invention includes the above-mentioned conductive particles and a binder. The said electroconductive particle is equipped with the said resin particle, and the electroconductive part arrange|positioned on the surface of the said resin particle. The above-mentioned conductive particles are preferably dispersed in a binder for use, and preferably dispersed in a binder for use as a conductive material. The aforementioned conductive material is preferably an anisotropic conductive material. The above-mentioned conductive material is preferably used for electrical connection between electrodes. The above-mentioned conductive material is preferably a conductive material for circuit connection.

上述黏合劑樹脂並無特別限定。作為上述黏合劑樹脂,可使用公知之絕緣性樹脂。上述黏合劑樹脂較佳為包含熱塑性成分(熱塑性化合物)或硬化性成分,更佳為包含硬化性成分。作為上述硬化性成分,可列舉光硬化性成分及熱硬化性成分。上述光硬化性成分較佳為包含光硬化性化合物及光聚合起始劑。上述熱硬化性成分較佳為包含熱硬化性化合物及熱硬化劑。作為上述黏合劑樹脂,例如可列舉:乙烯系樹脂、熱塑性樹脂、硬化性樹脂、熱塑性嵌段共聚物及彈性體等。上述黏合劑樹脂可僅使用1種,亦可併用2種以上。The above-mentioned binder resin is not particularly limited. As the above-mentioned binder resin, a well-known insulating resin can be used. The above-mentioned binder resin preferably contains a thermoplastic component (thermoplastic compound) or a curable component, and more preferably contains a curable component. As said curable component, a photocurable component and a thermosetting component are mentioned. The photocurable component preferably contains a photocurable compound and a photopolymerization initiator. It is preferable that the said thermosetting component contains a thermosetting compound and a thermosetting agent. Examples of the above-mentioned binder resin include vinyl resins, thermoplastic resins, curable resins, thermoplastic block copolymers, elastomers, and the like. The said binder resin may use only 1 type, and may use 2 or more types together.

作為上述乙烯系樹脂,例如可列舉:乙酸乙烯酯樹脂、丙烯酸系樹脂及苯乙烯樹脂等。作為上述熱塑性樹脂,例如可列舉:聚烯烴樹脂、乙烯-乙酸乙烯酯共聚物及聚醯胺樹脂等。作為上述硬化性樹脂,例如可列舉:環氧樹脂、胺基甲酸酯樹脂、聚醯亞胺樹脂及不飽和聚酯樹脂等。再者,上述硬化性樹脂亦可為常溫硬化型樹脂、熱硬化型樹脂、光硬化型樹脂或濕氣硬化型樹脂。上述硬化性樹脂亦可與硬化劑併用。作為上述熱塑性嵌段共聚物,例如可列舉:苯乙烯-丁二烯-苯乙烯嵌段共聚物、苯乙烯-異戊二烯-苯乙烯嵌段共聚物、苯乙烯-丁二烯-苯乙烯嵌段共聚物之氫化物、及苯乙烯-異戊二烯-苯乙烯嵌段共聚物之氫化物等。作為上述彈性體,例如可列舉:苯乙烯-丁二烯共聚橡膠、及丙烯腈-苯乙烯嵌段共聚橡膠等。As said vinyl resin, vinyl acetate resin, acrylic resin, styrene resin, etc. are mentioned, for example. As said thermoplastic resin, polyolefin resin, ethylene-vinyl acetate copolymer, polyamide resin, etc. are mentioned, for example. As said curable resin, epoxy resin, urethane resin, polyimide resin, unsaturated polyester resin, etc. are mentioned, for example. Furthermore, the above-mentioned curable resin may be a room temperature curable resin, a thermosetting resin, a light curable resin, or a moisture curable resin. The above-mentioned curable resin may be used in combination with a curing agent. Examples of the above-mentioned thermoplastic block copolymers include styrene-butadiene-styrene block copolymers, styrene-isoprene-styrene block copolymers, and styrene-butadiene-styrene block copolymers. The hydrogenated product of block copolymer, and the hydrogenated product of styrene-isoprene-styrene block copolymer, etc. As said elastomer, a styrene-butadiene copolymer rubber, an acrylonitrile-styrene block copolymer rubber, etc. are mentioned, for example.

上述導電材料除上述導電性粒子及上述黏合劑樹脂以外,例如亦可包含填充劑、增量劑、軟化劑、塑化劑、聚合觸媒、硬化觸媒、著色劑、抗氧化劑、熱穩定劑、光穩定劑、紫外線吸收劑、潤滑劑、抗靜電劑及阻燃劑等各種添加劑。In addition to the conductive particles and the binder resin, the conductive material may also include fillers, extenders, softeners, plasticizers, polymerization catalysts, curing catalysts, colorants, antioxidants, and heat stabilizers. , Light stabilizers, UV absorbers, lubricants, antistatic agents and flame retardants and other additives.

使上述導電性粒子分散於上述黏合劑樹脂中之方法可使用先前公知之分散方法,並無特別限定。作為使上述導電性粒子分散於上述黏合劑樹脂中之方法,例如可列舉以下之方法等。於上述黏合劑樹脂中添加上述導電性粒子後,利用行星式混合機等進行混練來分散之方法。使用均質機等,使上述導電性粒子均勻地分散於水或有機溶劑中後,添加至上述黏合劑樹脂中,並利用行星式混合機等進行混練來分散之方法。利用水或有機溶劑等將上述黏合劑樹脂稀釋後,添加上述導電性粒子,並利用行星式混合機等進行混練來分散之方法。The method for dispersing the conductive particles in the binder resin can use a conventionally known dispersion method, and is not particularly limited. As a method of dispersing the conductive particles in the binder resin, for example, the following methods can be cited. A method of adding the conductive particles to the binder resin and then kneading and dispersing them with a planetary mixer or the like. A method in which the conductive particles are uniformly dispersed in water or an organic solvent using a homogenizer or the like, then added to the binder resin, and kneaded and dispersed by a planetary mixer or the like. A method of diluting the above-mentioned binder resin with water, an organic solvent, etc., adding the above-mentioned conductive particles, and then kneading and dispersing them with a planetary mixer or the like.

上述導電材料之25℃時之黏度(η25)較佳為30 Pa・s以上,更佳為50 Pa・s以上,且較佳為400 Pa・s以下,更佳為300 Pa・s以下。若上述導電材料之25℃時之黏度為上述下限以上及上述上限以下,則可進一步有效地提高電極間之連接可靠性。上述黏度(η25)可藉由調配成分之種類及調配量適當進行調整。The viscosity (η25) of the conductive material at 25°C is preferably 30 Pa·s or more, more preferably 50 Pa·s or more, and preferably 400 Pa·s or less, and more preferably 300 Pa·s or less. If the viscosity of the conductive material at 25°C is above the above lower limit and below the above upper limit, the connection reliability between the electrodes can be further effectively improved. The above-mentioned viscosity (η25) can be appropriately adjusted by the type and amount of the compounding ingredients.

上述黏度(η25)例如可使用E型黏度計(東機產業公司製造之「TVE22L」)等於25℃及5 rpm之條件下進行測定。The above-mentioned viscosity (η25) can be measured, for example, using an E-type viscometer ("TVE22L" manufactured by Toki Sangyo Co., Ltd.) at 25°C and 5 rpm.

上述導電材料可以導電膏及導電膜等之形式使用。於本發明之導電材料為導電膜之情形時,亦可於包含導電性粒子之導電膜積層不含導電性粒子之膜。上述導電膏較佳為各向異性導電膏。上述導電膜較佳為各向異性導電膜。The aforementioned conductive material can be used in the form of a conductive paste, a conductive film, and the like. When the conductive material of the present invention is a conductive film, a film containing no conductive particles may be laminated on a conductive film containing conductive particles. The aforementioned conductive paste is preferably an anisotropic conductive paste. The above-mentioned conductive film is preferably an anisotropic conductive film.

上述導電材料100重量%中,上述黏合劑樹脂之含量較佳為10重量%以上,更佳為30重量%以上,進而較佳為50重量%以上,尤佳為70重量%以上,且較佳為99.99重量%以下,更佳為99.9重量%以下。若上述黏合劑樹脂之含量為上述下限以上及上述上限以下,則將導電性粒子有效率地配置於電極間,經導電材料連接之連接對象構件之連接可靠性進一步提高。In 100% by weight of the conductive material, the content of the binder resin is preferably 10% by weight or more, more preferably 30% by weight or more, still more preferably 50% by weight or more, particularly preferably 70% by weight or more, and more preferably It is 99.99% by weight or less, more preferably 99.9% by weight or less. If the content of the binder resin is greater than or equal to the aforementioned lower limit and less than or equal to the aforementioned upper limit, the conductive particles are efficiently arranged between the electrodes, and the connection reliability of the connection object member connected via the conductive material is further improved.

上述導電材料100重量%中,上述導電性粒子之含量較佳為0.01重量%以上,更佳為0.1重量%以上,且較佳為80重量%以下,更佳為60重量%以下,進而較佳為40重量%以下,進而更佳為20重量%以下,尤佳為10重量%以下。若上述導電性粒子之含量為上述下限以上及上述上限以下,則可進一步有效地降低電極間之連接電阻,且可進一步有效地提高電極間之連接可靠性。In 100% by weight of the conductive material, the content of the conductive particles is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, and preferably 80% by weight or less, more preferably 60% by weight or less, and more preferably It is 40% by weight or less, more preferably 20% by weight or less, and particularly preferably 10% by weight or less. If the content of the conductive particles is greater than or equal to the aforementioned lower limit and less than or equal to the aforementioned upper limit, the connection resistance between the electrodes can be further effectively reduced, and the connection reliability between the electrodes can be further effectively improved.

(連接構造體)  藉由使用上述導電性粒子或包含上述導電性粒子與黏合劑樹脂之導電材料將連接對象構件連接,可獲得連接構造體。(Connection structure) A connection structure can be obtained by connecting the connection object member using the above-mentioned conductive particles or a conductive material containing the above-mentioned conductive particles and a binder resin.

上述連接構造體具備表面具有第1電極之第1連接對象構件、表面具有第2電極之第2連接對象構件、及將上述第1連接對象構件與上述第2連接對象構件連接之連接部。於上述連接構造體中,上述連接部係由導電性粒子形成、或由上述包含導電性粒子與黏合劑樹脂之導電材料形成。上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。於上述連接構造體中,上述第1電極與上述第2電極藉由上述導電性粒子電性連接。The connection structure includes a first connection object member having a first electrode on the surface, a second connection object member having a second electrode on the surface, and a connection portion that connects the first connection object member and the second connection object member. In the connection structure, the connection portion is formed of conductive particles, or is formed of the conductive material containing the conductive particles and the binder resin. The said electroconductive particle is equipped with the said resin particle, and the electroconductive part arrange|positioned on the surface of the said resin particle. In the connection structure, the first electrode and the second electrode are electrically connected by the conductive particles.

於單獨使用上述導電性粒子之情形時,連接部本身為導電性粒子。即,上述第1連接對象構件與上述第2連接對象構件藉由上述導電性粒子連接。用以獲得上述連接構造體之上述導電材料較佳為各向異性導電材料。When the above-mentioned conductive particles are used alone, the connection portion itself is conductive particles. That is, the said 1st connection object member and the said 2nd connection object member are connected by the said electroconductive particle. The conductive material used to obtain the connection structure is preferably an anisotropic conductive material.

圖4係表示使用本發明之第1實施方式之導電性粒子之連接構造體之一例的剖視圖。4 is a cross-sectional view showing an example of a connection structure using conductive particles according to the first embodiment of the present invention.

圖4所示之連接構造體41具備第1連接對象構件42、第2連接對象構件43、及將第1連接對象構件42與第2連接對象構件43連接之連接部44。連接部44係由包含導電性粒子1及黏合劑樹脂之導電材料形成。圖4中,為了便於圖示,簡略地圖示出導電性粒子1。亦可使用導電性粒子21、31等其他導電性粒子代替導電性粒子1。The connection structure 41 shown in FIG. 4 includes a first connection object member 42, a second connection object member 43, and a connection portion 44 that connects the first connection object member 42 and the second connection object member 43. The connecting portion 44 is formed of a conductive material including the conductive particles 1 and a binder resin. In FIG. 4, the conductive particles 1 are schematically illustrated for the sake of illustration. Other conductive particles such as the conductive particles 21 and 31 may be used instead of the conductive particles 1.

第1連接對象構件42於表面(上表面)具有複數個第1電極42a。第2連接對象構件43於表面(下表面)具有複數個第2電極43a。第1電極42a與第2電極43a係由一個或複數個導電性粒子1電性連接。因此,第1、第2連接對象構件42、43藉由導電性粒子1電性連接。The first connection object member 42 has a plurality of first electrodes 42a on the surface (upper surface). The second connection object member 43 has a plurality of second electrodes 43a on the surface (lower surface). The first electrode 42a and the second electrode 43a are electrically connected by one or more conductive particles 1. Therefore, the first and second connection object members 42 and 43 are electrically connected by the conductive particles 1.

上述連接構造體之製造方法並無特別限定。作為連接構造體之製造方法之一例,可列舉於第1連接對象構件與第2連接對象構件之間配置上述導電材料而獲得積層體後,對該積層體進行加熱及加壓之方法等。上述加壓時之壓力較佳為40 MPa以上,更佳為60 MPa以上,且較佳為90 MPa以下,更佳為70 MPa以下。上述加熱時之溫度較佳為80℃以上,更佳為100℃以上,且較佳為140℃以下,更佳為120℃以下。The manufacturing method of the said connection structure is not specifically limited. As an example of the manufacturing method of the connection structure, after arranging the said conductive material between a 1st connection object member and a 2nd connection object member, after obtaining a laminated body, the method of heating and pressurizing the laminated body, etc. are mentioned. The pressure at the time of pressurization is preferably 40 MPa or more, more preferably 60 MPa or more, and preferably 90 MPa or less, and more preferably 70 MPa or less. The temperature during the heating is preferably 80°C or higher, more preferably 100°C or higher, and preferably 140°C or lower, and more preferably 120°C or lower.

上述第1連接對象構件及第2連接對象構件並無特別限定。作為上述第1連接對象構件及第2連接對象構件,具體而言,可列舉:半導體晶片、半導體封裝、LED(light-emitting diode,發光二極體)晶片、LED封裝、電容器及二極體等電子零件、以及樹脂膜、印刷基板、可撓性印刷基板、可撓性扁平電纜、剛性可撓性基板、玻璃環氧基板及玻璃基板等電路基板等電子零件等。上述第1連接對象構件及第2連接對象構件較佳為電子零件。The above-mentioned first connection target member and second connection target member are not particularly limited. Specific examples of the first connection target member and the second connection target member include semiconductor wafers, semiconductor packages, LED (light-emitting diode) wafers, LED packages, capacitors, and diodes. Electronic parts, and electronic parts such as resin films, printed circuit boards, flexible printed circuit boards, flexible flat cables, rigid flexible substrates, glass epoxy substrates, and circuit boards such as glass substrates. The first connection target member and the second connection target member are preferably electronic components.

上述導電材料較佳為用以將電子零件連接之導電材料。上述導電膏為糊狀之導電材料,較佳為以糊狀之狀態塗佈於連接對象構件上。The above-mentioned conductive material is preferably a conductive material used to connect electronic parts. The above-mentioned conductive paste is a paste-like conductive material, and is preferably applied in a paste-like state on the connection object member.

上述導電性粒子、上述導電材料及上述連接材料亦可適宜地用於觸控面板。因此,上述連接對象構件亦較佳為可撓性基板或於樹脂膜之表面上配置有電極之連接對象構件。上述連接對象構件較佳為可撓性基板,且較佳為於樹脂膜之表面上配置有電極之連接對象構件。於上述可撓性基板為可撓性印刷基板等之情形時,可撓性基板通常於表面具有電極。The said conductive particle, the said conductive material, and the said connection material can also be used suitably for a touch panel. Therefore, the above-mentioned connection object member is also preferably a flexible substrate or a connection object member in which electrodes are arranged on the surface of a resin film. The above-mentioned connection object member is preferably a flexible substrate, and is preferably a connection object member in which an electrode is arranged on the surface of a resin film. When the above-mentioned flexible substrate is a flexible printed circuit board or the like, the flexible substrate usually has electrodes on the surface.

作為設置於上述連接對象構件之電極,可列舉:金電極、鎳電極、錫電極、鋁電極、銅電極、鉬電極、銀電極、SUS(Steel Use Stainless,不鏽鋼)電極、及鎢電極等金屬電極。於上述連接對象構件為可撓性印刷基板之情形時,上述電極較佳為金電極、鎳電極、錫電極、銀電極或銅電極。於上述連接對象構件為玻璃基板之情形時,上述電極較佳為鋁電極、銅電極、鉬電極或鎢電極。再者,於上述電極為鋁電極之情形時,可為僅由鋁形成之電極,亦可為於金屬氧化物層之表面積層有鋁層之電極。作為上述金屬氧化物層之材料,可列舉摻雜有三價金屬元素之氧化銦及摻雜有三價金屬元素之氧化鋅等。作為上述三價金屬元素,可列舉Sn、Al及Ga等。Examples of electrodes provided on the above-mentioned connection object member include metal electrodes such as gold electrodes, nickel electrodes, tin electrodes, aluminum electrodes, copper electrodes, molybdenum electrodes, silver electrodes, SUS (Steel Use Stainless) electrodes, and tungsten electrodes. . When the connection object member is a flexible printed circuit board, the electrode is preferably a gold electrode, a nickel electrode, a tin electrode, a silver electrode, or a copper electrode. When the connection object member is a glass substrate, the electrode is preferably an aluminum electrode, a copper electrode, a molybdenum electrode, or a tungsten electrode. Furthermore, when the above-mentioned electrode is an aluminum electrode, it may be an electrode formed only of aluminum, or an electrode with an aluminum layer on the surface area of the metal oxide layer. As the material of the metal oxide layer, indium oxide doped with trivalent metal element, zinc oxide doped with trivalent metal element, and the like can be cited. As said trivalent metal element, Sn, Al, Ga, etc. are mentioned.

又,上述樹脂粒子可適宜地用作液晶顯示元件用間隔件。上述第1連接對象構件可為第1液晶顯示元件用構件。上述第2連接對象構件可為第2液晶顯示元件用構件。上述連接部亦可為以上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件對向之狀態將上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之外周密封之密封部。In addition, the above-mentioned resin particles can be suitably used as spacers for liquid crystal display elements. The said 1st connection object member may be a 1st member for liquid crystal display elements. The said 2nd connection object member may be a 2nd member for liquid crystal display elements. The connecting portion may be a state where the first liquid crystal display element member and the second liquid crystal display element member are opposed to each other and the outer periphery of the first liquid crystal display element member and the second liquid crystal display element member are sealed. Sealing department.

上述樹脂粒子亦可用作液晶顯示元件用周邊密封劑。液晶顯示元件具備第1液晶顯示元件用構件及第2液晶顯示元件用構件。液晶顯示元件進而具備:密封部,其以上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件對向之狀態將上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之外周密封;及液晶,其配置於上述密封部之內側且上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之間。該液晶顯示元件應用液晶滴下法,且上述密封部係藉由使液晶滴下法用密封劑熱硬化而形成。The said resin particle can also be used as a peripheral sealing agent for liquid crystal display elements. The liquid crystal display element includes a first member for liquid crystal display elements and a second member for liquid crystal display elements. The liquid crystal display element further includes: a sealing portion that connects the first liquid crystal display element member and the second liquid crystal display element member in a state where the first liquid crystal display element member and the second liquid crystal display element member face each other Peripheral sealing; and liquid crystal, which is arranged inside the sealing portion and between the first liquid crystal display element member and the second liquid crystal display element member. This liquid crystal display element applies a liquid crystal dropping method, and the said sealing part is formed by thermally hardening the sealing compound for liquid crystal dropping methods.

於上述液晶顯示元件中,每1 mm2 之液晶顯示元件用間隔件之配置密度較佳為10個/mm2 以上,較佳為1000個/mm2 以下。若上述配置密度為10個/mm2 以上,則元件間隙變得更均勻。若上述配置密度為1000個/mm2 以下,則液晶顯示元件之對比度變得更良好。In the above-mentioned liquid crystal display element, the arrangement density of the spacers for the liquid crystal display element per 1 mm 2 is preferably 10 pcs/mm 2 or more, preferably 1000 pcs/mm 2 or less. If the above arrangement density is 10 pieces/mm 2 or more, the element gap becomes more uniform. If the above-mentioned arrangement density is 1000 pieces/mm 2 or less, the contrast of the liquid crystal display element becomes better.

(電子零件裝置)  上述樹脂粒子或導電性粒子亦可於第1陶瓷構件與第2陶瓷構件之外周部配置於第1陶瓷構件與第2陶瓷構件之間,並用作間隙控制材料及導電連接材料。(Electronic component device) The above-mentioned resin particles or conductive particles can also be arranged between the first ceramic member and the second ceramic member on the outer periphery of the first ceramic member and the second ceramic member, and used as a gap control material and a conductive connection material .

圖5係表示使用本發明之樹脂粒子之電子零件裝置之一例的剖視圖。圖6係將圖5所示之電子零件裝置中之接合部部分放大表示之剖視圖。Fig. 5 is a cross-sectional view showing an example of an electronic component device using the resin particles of the present invention. Fig. 6 is a cross-sectional view showing an enlarged view of the joint portion of the electronic component device shown in Fig. 5.

圖5、6所示之電子零件裝置81具備第1陶瓷構件82、第2陶瓷構件83、接合部84、電子零件85、及引線框架86。The electronic component device 81 shown in FIGS. 5 and 6 includes a first ceramic member 82, a second ceramic member 83, a bonding portion 84, an electronic component 85, and a lead frame 86.

第1、第2陶瓷構件82、83分別係由陶瓷材料形成。第1、第2陶瓷構件82、83例如分別為殼體。第1陶瓷構件82例如為基板。第2陶瓷構件83例如為蓋。第1陶瓷構件82於外周部具有向第2陶瓷構件83側(上側)突出之凸部。第1陶瓷構件82於第2陶瓷構件83側(上側)具有形成用以收納電子零件85之內部空間R之凹部。再者,第1陶瓷構件82亦可不具有凸部。第2陶瓷構件83於外周部具有向第1陶瓷構件82側(下側)突出之凸部。第2陶瓷構件83於第1陶瓷構件82側(下側)具有形成用以收納電子零件85之內部空間R之凹部。再者,第2陶瓷構件83亦可不具有凸部。藉由第1陶瓷構件82與第2陶瓷構件83形成內部空間R。The first and second ceramic members 82 and 83 are formed of ceramic materials, respectively. The first and second ceramic members 82 and 83 are, for example, housings, respectively. The first ceramic member 82 is, for example, a substrate. The second ceramic member 83 is, for example, a cover. The first ceramic member 82 has a convex portion protruding to the second ceramic member 83 side (upper side) on the outer peripheral portion. The first ceramic member 82 has a recess formed on the side (upper side) of the second ceramic member 83 to form an internal space R for accommodating the electronic component 85. In addition, the first ceramic member 82 may not have convex portions. The second ceramic member 83 has a convex portion protruding to the first ceramic member 82 side (lower side) on the outer peripheral portion. The second ceramic member 83 has a recess formed on the side (lower side) of the first ceramic member 82 to form an internal space R for accommodating the electronic component 85. In addition, the second ceramic member 83 may not have convex portions. The internal space R is formed by the first ceramic member 82 and the second ceramic member 83.

接合部84將第1陶瓷構件82之外周部與第2陶瓷構件83之外周部接合。具體而言,接合部84將第1陶瓷構件82之外周部之凸部與第2陶瓷構件83之外周部之凸部接合。The joining portion 84 joins the outer peripheral portion of the first ceramic member 82 and the outer peripheral portion of the second ceramic member 83. Specifically, the joining portion 84 joins the convex portion of the outer peripheral portion of the first ceramic member 82 and the convex portion of the outer peripheral portion of the second ceramic member 83.

藉由經接合部84接合之第1、第2陶瓷構件82、83形成封裝。藉由封裝形成內部空間R。接合部84將內部空間R以液密及氣密方式密封。接合部84為密封部。The first and second ceramic members 82 and 83 joined through the joining portion 84 form a package. The internal space R is formed by packaging. The joint 84 seals the internal space R in a liquid-tight and air-tight manner. The joining part 84 is a sealing part.

電子零件85配置於上述封裝之內部空間R內。具體而言,於第1陶瓷構件82上配置有電子零件85。於本實施方式中,使用2個電子零件85。The electronic component 85 is arranged in the internal space R of the above-mentioned package. Specifically, the electronic component 85 is arranged on the first ceramic member 82. In this embodiment, two electronic components 85 are used.

接合部84包含複數個樹脂粒子11及玻璃84B。接合部84係使用包含與玻璃粒子不同之複數個樹脂粒子11及玻璃84B之接合材料而形成。該接合材料為陶瓷封裝用接合材料。上述接合材料亦可包含上述導電性粒子代替上述樹脂粒子。The junction 84 includes a plurality of resin particles 11 and glass 84B. The bonding portion 84 is formed using a bonding material including a plurality of resin particles 11 different from the glass particles and glass 84B. This bonding material is a bonding material for ceramic packages. The said bonding material may contain the said electroconductive particle instead of the said resin particle.

接合材料可包含溶劑,亦可包含樹脂。於接合部84,玻璃粒子等玻璃84B於熔融及結合後固化。The bonding material may include a solvent or a resin. At the junction 84, glass 84B such as glass particles is melted and solidified after bonding.

作為電子零件,可列舉:感測器元件、MEMS(Micro Electro Mechanical System,微機電系統)及裸晶片等。作為上述感測器元件,可列舉:壓力感測器元件、加速度感測器元件、CMOS(Complementary Metal Oxide Semiconductor,互補金氧半導體)感測器元件、CCD(Charge Coupled Device,電荷耦合元件)感測器元件及上述各種感測器元件之殼體等。Examples of electronic components include sensor elements, MEMS (Micro Electro Mechanical System), bare wafers, and the like. Examples of the above-mentioned sensor element include: pressure sensor element, acceleration sensor element, CMOS (Complementary Metal Oxide Semiconductor) sensor element, CCD (Charge Coupled Device, charge coupled device) sensor Sensor components and the housings of the above-mentioned various sensor components, etc.

引線框架86配置於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間。引線框架86向封裝之內部空間R側與外部空間側延伸。電子零件85之端子與引線框架86經由導線電性連接。The lead frame 86 is arranged between the outer peripheral portion of the first ceramic member 82 and the outer peripheral portion of the second ceramic member 83. The lead frame 86 extends to the inner space R side and the outer space side of the package. The terminals of the electronic component 85 and the lead frame 86 are electrically connected via wires.

接合部84將第1陶瓷構件82之外周部與第2陶瓷構件83之外周部局部直接接合、局部間接接合。具體而言,接合部84於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間之存在引線框架86之部分,隔著引線框架86將第1陶瓷構件82之外周部與第2陶瓷構件83之外周部間接地接合。於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間之存在引線框架86之部分,第1陶瓷構件82與引線框架86相接,引線框架86與第1陶瓷構件82及接合部84相接。進而,接合部84與引線框架86及第2陶瓷構件83相接,第2陶瓷構件83與接合部84相接。接合部84於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間之不存在引線框架86之部分,將第1陶瓷構件82之外周部與第2陶瓷構件83之外周部直接接合。於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間之不存在引線框架86之部分,接合部84與第1陶瓷構件82及第2陶瓷構件83相接。The joining portion 84 directly joins the outer peripheral portion of the first ceramic member 82 and the outer peripheral portion of the second ceramic member 83 partially directly and partially indirectly. Specifically, the bonding portion 84 is located between the outer periphery of the first ceramic member 82 and the outer periphery of the second ceramic member 83 where the lead frame 86 exists, and the outer periphery of the first ceramic member 82 is connected to the outer periphery of the second ceramic member 83 via the lead frame 86. The outer periphery of the second ceramic member 83 is indirectly joined. Between the outer periphery of the first ceramic member 82 and the outer periphery of the second ceramic member 83, the lead frame 86 is present. The first ceramic member 82 is in contact with the lead frame 86, and the lead frame 86 is connected to the first ceramic member 82 and The joining portion 84 is in contact with each other. Furthermore, the bonding portion 84 is in contact with the lead frame 86 and the second ceramic member 83, and the second ceramic member 83 is in contact with the bonding portion 84. The junction 84 is located between the outer circumference of the first ceramic member 82 and the outer circumference of the second ceramic member 83 where the lead frame 86 is not present, and separates the outer circumference of the first ceramic member 82 and the outer circumference of the second ceramic member 83 Direct bonding. Between the outer periphery of the first ceramic member 82 and the outer periphery of the second ceramic member 83 where the lead frame 86 is not present, the junction 84 is in contact with the first ceramic member 82 and the second ceramic member 83.

於第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間之存在引線框架86之部分,第1陶瓷構件82之外周部與第2陶瓷構件83之外周部之間隙距離係由接合部84中所包含之複數個樹脂粒子11控制。Between the outer periphery of the first ceramic member 82 and the outer periphery of the second ceramic member 83 where the lead frame 86 exists, the gap distance between the outer periphery of the first ceramic member 82 and the outer periphery of the second ceramic member 83 is determined by The plurality of resin particles 11 included in the joint 84 are controlled.

接合部只要將第1陶瓷構件之外周部與第2陶瓷構件之外周部直接或間接接合即可。再者,亦可採用引線框架以外之電性連接方法。The joining portion may directly or indirectly join the outer peripheral portion of the first ceramic member and the outer peripheral portion of the second ceramic member. Furthermore, electrical connection methods other than the lead frame can also be used.

電子零件裝置例如可如電子零件裝置81,具備由陶瓷材料形成之第1陶瓷構件、由陶瓷材料形成之第2陶瓷構件、接合部、及電子零件。於上述電子零件裝置中,上述接合部可將上述第1陶瓷構件之外周部與上述第2陶瓷構件之外周部直接或間接接合。於上述電子零件裝置中,可藉由經上述接合部接合之上述第1、第2陶瓷構件形成封裝。於上述電子零件裝置中,上述電子零件可配置於上述封裝之內部空間內,且上述接合部包含複數個樹脂粒子及玻璃。The electronic component device may include, for example, the electronic component device 81, a first ceramic member formed of a ceramic material, a second ceramic member formed of a ceramic material, a junction, and an electronic component. In the electronic component device described above, the joining portion may directly or indirectly join the outer peripheral portion of the first ceramic member and the outer peripheral portion of the second ceramic member. In the above electronic component device, a package can be formed by the first and second ceramic members joined via the joining portion. In the above-mentioned electronic component device, the above-mentioned electronic component may be arranged in the internal space of the above-mentioned package, and the above-mentioned joint portion includes a plurality of resin particles and glass.

又,如電子零件裝置81所使用之接合材料,上述陶瓷封裝用接合材料可於上述電子零件裝置中用於形成上述接合部,且包含樹脂粒子及玻璃。再者,亦可採用僅包含樹脂粒子且不含玻璃之電性連接方法。又,上述接合部亦可包含上述導電性粒子代替上述樹脂粒子。In addition, as the bonding material used in the electronic component device 81, the bonding material for ceramic encapsulation can be used in the electronic component device to form the bonding portion, and includes resin particles and glass. Furthermore, an electrical connection method that only contains resin particles and does not contain glass can also be used. Moreover, the said junction part may contain the said electroconductive particle instead of the said resin particle.

以下,列舉實施例及比較例對本發明具體地進行說明。本發明並不僅限定於以下之實施例。Hereinafter, the present invention will be specifically described with reference to examples and comparative examples. The present invention is not limited to the following examples.

(實施例1)  (1)樹脂粒子之製作  準備平均粒徑0.80 μm之聚苯乙烯(PS)粒子作為種粒子。將上述聚苯乙烯粒子3.9重量份、離子交換水500重量份、及聚乙烯醇之5重量%水溶液120重量份進行混合,製備混合液(種粒子分散液)。藉由超音波使上述混合液分散後放入至可分離式燒瓶中,並均勻地攪拌。(Example 1) (1) Production of resin particles Polystyrene (PS) particles with an average particle diameter of 0.80 μm were prepared as seed particles. 3.9 parts by weight of the polystyrene particles, 500 parts by weight of ion-exchanged water, and 120 parts by weight of a 5 wt% aqueous solution of polyvinyl alcohol were mixed to prepare a mixed solution (seed particle dispersion). Disperse the above-mentioned mixed liquid by ultrasonic waves, put it in a separable flask, and stir uniformly.

又,準備二乙烯苯(NS Styrene Monomer公司製造之「DVB960」)作為交聯性化合物。向二乙烯苯100重量份中添加2,2'-偶氮雙(異丁酸甲酯)(和光純藥工業公司製造之「V-601」)2重量份、及過氧化苯甲醯(日油公司製造之「Nyper BW」)2重量份,進而添加月桂基硫酸三乙醇胺8重量份、乙醇100重量份、及離子交換水1000重量份,製備乳化液。In addition, divinylbenzene ("DVB960" manufactured by NS Styrene Monomer) was prepared as a cross-linking compound. To 100 parts by weight of divinylbenzene, 2 parts by weight of 2,2'-azobis(methyl isobutyrate) ("V-601" manufactured by Wako Pure Chemical Industries, Ltd.), and benzyl peroxide (Japanese 2 parts by weight of "Nyper BW" manufactured by the oil company, 8 parts by weight of triethanolamine lauryl sulfate, 100 parts by weight of ethanol, and 1000 parts by weight of ion-exchanged water were added to prepare an emulsion.

向可分離式燒瓶中之上述混合液中進而添加上述乳化液並攪拌4小時,使種粒子吸收單體,獲得包含單體膨潤後之種粒子之懸浮液。The emulsified liquid was further added to the mixed liquid in the separable flask and stirred for 4 hours to allow the seed particles to absorb the monomer to obtain a suspension containing the seed particles after the monomer swelled.

其後,添加聚乙烯醇之5重量%水溶液490重量份,開始加熱並於85℃下反應10小時,獲得樹脂粒子。Thereafter, 490 parts by weight of a 5 wt% aqueous solution of polyvinyl alcohol was added, heating was started, and a reaction was performed at 85° C. for 10 hours to obtain resin particles.

(2)導電性粒子之製作  將所獲得之樹脂粒子洗淨並進行分級操作,然後進行乾燥。其後,藉由無電解鍍覆法於所獲得之樹脂粒子之表面形成鎳層,製作導電性粒子。再者,鎳層之厚度為0.1 μm。(2) Production of conductive particles The obtained resin particles are washed and classified, and then dried. After that, a nickel layer was formed on the surface of the obtained resin particles by an electroless plating method to produce conductive particles. Furthermore, the thickness of the nickel layer is 0.1 μm.

(3)導電材料(各向異性導電膏)之製作  為了製作導電材料(各向異性導電膏),準備以下材料。(3) Preparation of conductive material (anisotropic conductive paste) To make conductive material (anisotropic conductive paste), prepare the following materials.

(導電材料(各向異性導電膏)之材料)  熱硬化性化合物A:環氧化合物(Nagase ChemteX公司製造之「EP-3300P」)  熱硬化性化合物B:環氧化合物(DIC公司製造之「EPICLON HP-4032D」)  熱硬化性化合物C:環氧化合物(四日市合成公司製造之「Epogosey PT」,聚四亞甲基二醇二縮水甘油醚)  熱硬化劑:熱陽離子產生劑(三新化學公司製造之San-Aid「SI-60」)  填料:二氧化矽(平均粒徑0.25 μm)(Material of conductive material (anisotropic conductive paste)) Thermosetting compound A: epoxy compound ("EP-3300P" manufactured by Nagase ChemteX) Thermosetting compound B: epoxy compound ("EPICLON manufactured by DIC" HP-4032D") Thermosetting compound C: Epoxy compound ("Epogosey PT" manufactured by Yokkaichi Synthetic Co., Polytetramethylene glycol diglycidyl ether) Thermosetting agent: Thermal cation generator (Sanshin Chemical Co., Ltd.) San-Aid manufactured by "SI-60") Filler: Silica (average particle size 0.25 μm)

以如下方式製作導電材料(各向異性導電膏)。The conductive material (anisotropic conductive paste) is produced in the following manner.

(導電材料(各向異性導電膏)之製作方法)  調配熱硬化性化合物A 10重量份、熱硬化性化合物B 10重量份、熱硬化性化合物C 15重量份、熱硬化劑5重量份、及填料20重量份而獲得調配物。進而,以調配物100重量%中之含量成為10重量%之方式添加所獲得之導電性粒子後,使用行星式攪拌機以2000 rpm攪拌5分鐘,藉此獲得導電材料(各向異性導電膏)。(Method for making conductive material (anisotropic conductive paste)) Prepare 10 parts by weight of thermosetting compound A, 10 parts by weight of thermosetting compound B, 15 parts by weight of thermosetting compound C, 5 parts by weight of thermosetting agent, and 20 parts by weight of filler was used to obtain a formulation. Furthermore, after adding the obtained conductive particles so that the content in 100% by weight of the formulation became 10% by weight, they were stirred at 2000 rpm for 5 minutes using a planetary mixer to obtain a conductive material (anisotropic conductive paste).

(4)連接構造體之製作  準備上表面具有L/S為20 μm/20 μm之鋁電極圖案之玻璃基板作為第1連接對象構件。又,準備下表面具有L/S為20 μm/20 μm之金電極圖案(金電極厚度20 μm)之半導體晶片作為第2連接對象構件。(4) Fabrication of the connection structure Prepare a glass substrate with an aluminum electrode pattern with L/S of 20 μm/20 μm on the upper surface as the first connection object member. In addition, a semiconductor wafer having a gold electrode pattern (gold electrode thickness 20 μm) with L/S of 20 μm/20 μm on the lower surface was prepared as the second connection object member.

將剛製作後之導電材料(各向異性導電膏)以厚度成為30 μm之方式塗佈於上述玻璃基板之上表面,形成導電材料(各向異性導電膏)層。繼而,將上述半導體晶片以電極彼此對向之方式積層於導電材料(各向異性導電膏)層之上表面。其後,一面以導電材料(各向異性導電膏)層之溫度成為170℃之方式調整加壓加熱頭之溫度,一面將加壓加熱頭載置於半導體晶片之上表面,使導電材料(各向異性導電膏)層於170℃、1 MPa、及15秒之條件下硬化,獲得連接構造體。The conductive material (anisotropic conductive paste) immediately after production was coated on the upper surface of the glass substrate in a thickness of 30 μm to form a layer of conductive material (anisotropic conductive paste). Then, the above-mentioned semiconductor wafer is laminated on the upper surface of the conductive material (anisotropic conductive paste) layer with the electrodes facing each other. After that, while adjusting the temperature of the heating head so that the temperature of the conductive material (anisotropic conductive paste) layer becomes 170°C, the heating head is placed on the upper surface of the semiconductor wafer to make the conductive material (each The anisotropic conductive paste) layer is cured under the conditions of 170° C., 1 MPa, and 15 seconds to obtain a connection structure.

(實施例2)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為二乙烯苯(NS Styrene Monomer公司製造之「DVB960」)50重量份及季戊四醇三丙烯酸酯(共榮社化學公司製造之「Light acrylate PE-4A」)50重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 2) When producing resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 50 parts by weight of divinylbenzene ("DVB960" manufactured by NS Styrene Monomer) and pentaerythritol triacrylate (total) "Light acrylate PE-4A" manufactured by Eisha Chemical Co., Ltd.) 50 parts by weight. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例3)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為聚四亞甲基二醇二丙烯酸酯(共榮社化學公司製造之「Light acrylate PTMGA-250」)80重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之苯乙烯(NS Styrene Monomer公司製造)20重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 3) When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to polytetramethylene glycol diacrylate (Light acrylate PTMGA-250 manufactured by Kyoeisha Chemical Co., Ltd.) ") 80 parts by weight. When producing resin particles, 20 parts by weight of styrene (manufactured by NS Styrene Monomer), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例4)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為1,4-丁二醇二甲基丙烯酸酯(共榮社化學公司製造之「LIGHT ESTER 1.4BG」)60重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之丙烯酸異𦯉酯(共榮社化學公司製造之「Light acrylate IB-XA」)40重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 4) When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 1,4-butanediol dimethacrylate ("LIGHT ESTER 1.4" manufactured by Kyoeisha Chemical Co., Ltd.) BG") 60 parts by weight. In the production of resin particles, 40 parts by weight of isoacrylate ("Light acrylate IB-XA" manufactured by Kyoeisha Chemical Co., Ltd.), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例5)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為聚四亞甲基二醇二丙烯酸酯(共榮社化學公司製造之「Light acrylate PTMGA-250」)30重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之丙烯酸異𦯉酯(共榮社化學公司製造之「Light acrylate IB-XA」)70重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 5) When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to polytetramethylene glycol diacrylate (Light acrylate PTMGA-250 manufactured by Kyoeisha Chemical Co., Ltd.) ") 30 parts by weight. In the production of resin particles, 70 parts by weight of isopropyl acrylate ("Light acrylate IB-XA" manufactured by Kyoeisha Chemical Co., Ltd.), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例6)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為甘油二甲基丙烯酸酯(共榮社化學公司製造之「LIGHT ESTER G-101P」)50重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之甲基丙烯酸環己酯(共榮社化學公司製造之「LIGHT ESTER CH」)50重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 6) When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 50 parts by weight of glycerol dimethacrylate ("LIGHT ESTER G-101P" manufactured by Kyoeisha Chemical Co., Ltd.) Copies. When producing resin particles, 50 parts by weight of cyclohexyl methacrylate ("LIGHT ESTER CH" manufactured by Kyoeisha Chemical Co., Ltd.), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例7)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為二乙烯苯(NS Styrene Monomer公司製造之「DVB960」)20重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之甲基丙烯酸環己酯(共榮社化學公司製造之「LIGHT ESTER CH」)79.5重量份、及作為具有極性官能基之聚合性化合物之甲基丙烯酸(共榮社化學公司製造之「LIGHT ESTER A」)0.5重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Example 7) When producing resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 20 parts by weight of divinylbenzene ("DVB960" manufactured by NS Styrene Monomer). In the production of resin particles, 79.5 parts by weight of cyclohexyl methacrylate ("LIGHT ESTER CH" manufactured by Kyoeisha Chemical Co., Ltd.) as a non-crosslinkable compound and a polymerizable compound with a polar functional group are used. Methacrylic acid ("LIGHT ESTER A" manufactured by Kyoeisha Chemical Co., Ltd.) 0.5 parts by weight. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(實施例8)  於製作樹脂粒子時,將平均粒徑0.80 μm之聚苯乙烯粒子(種粒子)變更為平均粒徑3 μm之聚苯乙烯粒子。於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為聚四亞甲基二醇二丙烯酸酯(共榮社化學公司製造之「Light acrylate PTMGA-250」)5重量份。於製作樹脂粒子時,使用作為非交聯性化合物之丙烯酸異𦯉酯(共榮社化學公司製造之「Light acrylate IB-XA」)65重量份、及作為具有極性官能基之聚合性化合物之酸式磷酸2-甲基丙烯醯氧基乙酯(共榮社化學公司製造之「LIGHT ESTER P-1M」)30重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子。(Example 8) When producing resin particles, polystyrene particles (seed particles) with an average particle diameter of 0.80 μm were changed to polystyrene particles with an average particle diameter of 3 μm. When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 5 parts by weight of polytetramethylene glycol diacrylate ("Light acrylate PTMGA-250" manufactured by Kyoeisha Chemical Co., Ltd.) . When making resin particles, use 65 parts by weight of isoacrylate ("Light acrylate IB-XA" manufactured by Kyoeisha Chemical Co., Ltd.) as a non-crosslinkable compound, and an acid as a polymerizable compound with a polar functional group Formula 2-methacryloxyethyl phosphate ("LIGHT ESTER P-1M" manufactured by Kyoeisha Chemical Co., Ltd.) 30 parts by weight. Except for the above-mentioned changes, resin particles were obtained in the same manner as in Example 1.

於製作導電性粒子時,將鎳層之厚度自0.1 μm變更為1 μm。When producing conductive particles, the thickness of the nickel layer was changed from 0.1 μm to 1 μm.

除上述變更以外,獲得導電性粒子、導電材料及連接構造體。In addition to the above changes, conductive particles, conductive materials, and connection structures were obtained.

(比較例1)  於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為二乙烯苯(NS Styrene Monomer公司製造之「DVB960」)20重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之甲基丙烯酸環己酯(共榮社化學公司製造之「LIGHT ESTER CH」)80重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子、導電性粒子、導電材料及連接構造體。(Comparative Example 1) When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 20 parts by weight of divinylbenzene ("DVB960" manufactured by NS Styrene Monomer). When producing resin particles, 80 parts by weight of cyclohexyl methacrylate ("LIGHT ESTER CH" manufactured by Kyoeisha Chemical Co., Ltd.), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, in the same manner as in Example 1, resin particles, conductive particles, conductive materials, and connection structures were obtained.

(比較例2)  於製作樹脂粒子時,將平均粒徑0.80 μm之聚苯乙烯粒子(種粒子)變更為平均粒徑3 μm之聚苯乙烯粒子。於製作樹脂粒子時,將二乙烯苯(交聯性化合物)100重量份變更為聚四亞甲基二醇二丙烯酸酯(共榮社化學公司製造之「Light acrylate PTMGA-250」)7.5重量份。於製作樹脂粒子時,進而使用作為非交聯性化合物之丙烯酸異𦯉酯(共榮社化學公司製造之「Light acrylate IB-XA」)82.5重量份。除上述變更以外,以與實施例1相同之方式獲得樹脂粒子。(Comparative Example 2) When producing resin particles, polystyrene particles (seed particles) with an average particle diameter of 0.80 μm were changed to polystyrene particles with an average particle diameter of 3 μm. When making resin particles, 100 parts by weight of divinylbenzene (crosslinkable compound) was changed to 7.5 parts by weight of polytetramethylene glycol diacrylate ("Light acrylate PTMGA-250" manufactured by Kyoeisha Chemical Co., Ltd.) . In the production of resin particles, 82.5 parts by weight of isoacrylate ("Light acrylate IB-XA" manufactured by Kyoeisha Chemical Co., Ltd.), which is a non-crosslinkable compound, was further used. Except for the above-mentioned changes, resin particles were obtained in the same manner as in Example 1.

於製作導電性粒子時,將鎳層之厚度自0.1 μm變更為1 μm。When producing conductive particles, the thickness of the nickel layer was changed from 0.1 μm to 1 μm.

除上述變更以外,獲得導電性粒子、導電材料及連接構造體。In addition to the above changes, conductive particles, conductive materials, and connection structures were obtained.

(評價)  (1)樹脂粒子及導電性粒子之粒徑  使用精密粒度分佈測定裝置(Beckman Coulter公司製造之「Multisizer 3」)測定所獲得之樹脂粒子及導電性粒子之粒徑。(Evaluation) (1) Particle size of resin particles and conductive particles Use a precision particle size distribution measuring device ("Multisizer 3" manufactured by Beckman Coulter) to measure the particle size of the obtained resin particles and conductive particles.

(2)樹脂粒子之壓縮彈性模數  藉由上述方法並使用微小壓縮試驗機(Fischer公司製造之「Fischerscope H-100」),測定所獲得之樹脂粒子之壓縮彈性模數(10%K值及30%K值)。(2) Compression modulus of resin particles By the above method and using a micro compression tester (Fischerscope H-100 made by Fischer), measure the compression modulus of resin particles (10% K value and 30% K value).

(3)樹脂粒子之壓縮回復率  藉由上述方法並使用微小壓縮試驗機(Fischer公司製造之「Fischerscope H-100」),測定所獲得之樹脂粒子之壓縮回復率。(3) Compression recovery rate of resin particles The compression recovery rate of the obtained resin particles was measured by the above method and using a micro compression tester ("Fischerscope H-100" manufactured by Fischer).

(4)樹脂粒子之飛行時間型二次離子質譜法(TOF-SIMS)  使用所獲得之樹脂粒子,實施飛行時間型二次離子質譜法(TOF-SIMS)。具體而言,以如下方式進行分析。上述TOF-SIMS使用ION TOF公司製造之「TOF-SIMS 5型」。為了使用TOF-SIMS分析裝置測定上述樹脂粒子之外表面之OH- 離子之強度及總離子強度,將Bi3+ 離子槍作為測定用之一次離子源,並於25 keV之條件下進行測定。濺鍍係於真空中導入氬氣等惰性氣體,對靶施加負電壓而產生輝光放電,使惰性氣體原子離子化而對靶之表面進行研削。藉由進行2次濺鍍,並利用TOF-SIMS獲得自上述樹脂粒子之外表面朝向內側約2 nm左右之厚度之區域中之各離子強度之檢測結果。(4) Time-of-flight secondary ion mass spectrometry (TOF-SIMS) of resin particles Using the obtained resin particles, time-of-flight secondary ion mass spectrometry (TOF-SIMS) was performed. Specifically, the analysis is performed in the following manner. The TOF-SIMS mentioned above uses "TOF-SIMS 5" manufactured by ION TOF. In order to use the TOF-SIMS analyzer to measure the strength and total ionic strength of the OH- ions on the outer surface of the resin particles, the Bi 3+ ion gun was used as the primary ion source for the measurement, and the measurement was performed under the condition of 25 keV. Sputtering is to introduce an inert gas such as argon in a vacuum, apply a negative voltage to the target to generate glow discharge, ionize the inert gas atoms and grind the surface of the target. By performing sputtering twice, and using TOF-SIMS, the detection result of each ion intensity in a region with a thickness of about 2 nm from the outer surface of the resin particle toward the inner side is obtained.

根據所獲得之結果,算出於上述樹脂粒子之外表面,藉由飛行時間型二次離子質譜法(TOF-SIMS)獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比(OH- 離子之強度/全部負離子之強度之合計)。 According to the obtained results, the ratio of the intensity of OH- ions to the total intensity of all negative ions when the negative ion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry (TOF-SIMS) calculated from the outer surface of the resin particles ( The intensity of OH-the sum of the intensity of all negative ions).

(5)樹脂粒子之凝集性  測定將所獲得之樹脂粒子與有機溶劑進行混合並靜置時之沈澱速度,藉此對樹脂粒子之凝集性進行評價。將所獲得之樹脂粒子2.5 g與丙酮25 mL進行混合而製作混合液,利用超音波洗淨機(AS ONE公司製造之「VS-1003」),藉由超音波使所製作之混合液分散1分鐘。其後,放入至20 mL之玻璃量筒中靜置。每隔60分鐘確認樹脂粒子之沈澱,藉此算出實測沈澱速度。算出理論沈澱速度相對於實測沈澱速度之比([理論沈澱速度(m/h)/實測沈澱速度值(m/h)]),並按以下基準進行判定。(5) Cohesiveness of resin particles The precipitation rate when the obtained resin particles are mixed with an organic solvent and left to stand is measured to evaluate the cohesiveness of the resin particles. 2.5 g of the obtained resin particles and 25 mL of acetone were mixed to prepare a mixed solution. The mixed solution was dispersed by ultrasonic using an ultrasonic cleaner ("VS-1003" manufactured by AS ONE) 1 minute. After that, put it into a 20 mL glass measuring cylinder and let it stand still. The precipitation of the resin particles was confirmed every 60 minutes to calculate the actual precipitation rate. Calculate the ratio of the theoretical precipitation rate to the measured precipitation rate ([theoretical precipitation rate (m/h)/measured precipitation rate value (m/h)]), and make judgments based on the following criteria.

又,理論沈澱速度係使用斯托克斯式算出。該式係假定真球狀之粒子以單粒子存在時所使用之式。但是,由於不包含漿料濃度之項,故而不作考慮。In addition, the theoretical precipitation rate is calculated using the Stokes formula. This formula assumes the existence of a single particle in a true spherical shape. However, since the item of slurry concentration is not included, it is not considered.

理論沈澱速度(m/h)=Dp 2p -ρf )g/18η  Dp :樹脂粒子之粒徑(m)  ρp :樹脂粒子之密度(kg/m3 )  ρf :丙酮之密度(kg/m3 ):784 kg/m3 g:重力加速度(m/s)  η:丙酮之黏度(kg/m・s):0.00032 kg/m・sTheoretical precipitation rate (m/h) = D p 2p- ρ f )g/18η D p : particle size of resin particles (m) ρ p : density of resin particles (kg/m 3 ) ρ f : acetone Density (kg/m 3 ): 784 kg/m 3 g: Acceleration of gravity (m/s) η: Viscosity of acetone (kg/m·s): 0.00032 kg/m·s

樹脂粒子之密度測定使用乾式自動密度計(島津製作所製造之「AccuPyc」)。樹脂粒子之密度測定使用如下樹脂粒子,其係將樹脂粒子1 g於25℃下在甲醇100 g中浸漬20小時,其後,於40℃下真空乾燥12小時而得。The density of the resin particles was measured using a dry automatic density meter ("AccuPyc" manufactured by Shimadzu Corporation). The density of resin particles was measured using the following resin particles, which were obtained by immersing 1 g of resin particles in 100 g of methanol at 25°C for 20 hours, and then vacuum drying at 40°C for 12 hours.

[樹脂粒子之凝集性之判定基準]  ○:上述比([理論沈澱速度(m/h)/實測沈澱速度值(m/h)])之值未達0.55(完全未確認到樹脂粒子凝集而成之凝集物)  △:上述比([理論沈澱速度(m/h)/實測沈澱速度值(m/h)])之值為0.55以上且未達0.75(略微確認到樹脂粒子凝集而成之凝集物)  ×:上述比([理論沈澱速度(m/h)/實測沈澱速度值(m/h)])之值為0.75以上(確認到樹脂粒子凝集而成之凝集物)[Criteria for judging the agglomeration of resin particles] ○: The value of the above ratio ([theoretical precipitation rate (m/h)/measured precipitation rate value (m/h)]) does not reach 0.55 (the aggregation of resin particles is not confirmed at all The agglomerate) △: The value of the above ratio ([theoretical sedimentation rate (m/h)/measured sedimentation rate value (m/h)]) is 0.55 or more and less than 0.75 (agglomeration of resin particles is slightly confirmed Substance) ×: The value of the above ratio ([theoretical precipitation rate (m/h)/measured precipitation rate value (m/h)]) is above 0.75 (condensation of resin particles is confirmed)

(6)導電部之厚度  將所獲得之導電性粒子以含量成為30重量%之方式添加至Kulzer公司製造之「Technovit 4000」中,使之分散,製作檢查用嵌入樹脂體。使用離子研磨裝置(日立高新技術公司製造之「IM4000」),以通過分散於該檢查用嵌入樹脂體中之導電性粒子之中心附近之方式切出導電性粒子之剖面。(6) Thickness of the conductive part The obtained conductive particles are added to the "Technovit 4000" manufactured by Kulzer Corporation so that the content becomes 30% by weight, and they are dispersed to prepare an embedded resin body for inspection. Using an ion milling device ("IM4000" manufactured by Hitachi High-Technologies Corporation), the cross section of the conductive particles was cut out by dispersing in the vicinity of the center of the conductive particles embedded in the resin body for inspection.

然後,使用電場放射型穿透式電子顯微鏡(FE-TEM)(日本電子公司製造之「JEM-ARM200F」),將圖像倍率設定為5萬倍,隨機選擇10個導電性粒子,並對各導電性粒子之導電部進行觀察。測量各導電性粒子中之導電部之厚度,對其等進行算術平均,將所得值設為導電部之厚度。Then, using an electric field emission type transmission electron microscope (FE-TEM) ("JEM-ARM200F" manufactured by JEOL Ltd.), the image magnification was set to 50,000 times, and 10 conductive particles were randomly selected, and each Observe the conductive part of the conductive particle. The thickness of the conductive part in each conductive particle is measured, and the arithmetic average is performed, and the obtained value is taken as the thickness of the conductive part.

(7)樹脂粒子與導電部之密接性  針對所獲得之連接構造體,使用掃描式電子顯微鏡(日立高新技術公司製造之「Regulus 8220」)對連接部中之導電性粒子進行觀察。針對配置於樹脂粒子之表面上之導電部,確認是否產生導電部之破裂或導電部之剝離。再者,所觀察之導電性粒子之個數為100個。按以下基準判定樹脂粒子與導電部之密接性。(7) Adhesion between resin particles and conductive parts For the obtained connection structure, use a scanning electron microscope ("Regulus 8220" manufactured by Hitachi High-Technologies Corporation) to observe the conductive particles in the connection part. Regarding the conductive part arranged on the surface of the resin particle, check whether the conductive part is broken or the conductive part is peeled off. In addition, the number of observed conductive particles was 100. The adhesion between the resin particles and the conductive part was judged according to the following criteria.

[樹脂粒子與導電部之密接性之判定基準]  ○○○:產生導電部之破裂或導電部之剝離之導電性粒子為0個  ○○:產生導電部之破裂或導電部之剝離之導電性粒子超過0個且為15個以下  ○:產生導電部之破裂或導電部之剝離之導電性粒子超過15個且為30個以下  △:產生導電部之破裂或導電部之剝離之導電性粒子超過30個且為50個以下  ×:產生導電部之破裂或導電部之剝離之導電性粒子超過50個[Criteria for judging the adhesion between resin particles and conductive parts] ○ ○ ○: 0 conductive particles that cause cracks or peeling of the conductive parts ○ ○: Conductivity that causes cracks or peeling of the conductive parts More than 0 particles and less than 15 particles ○: More than 15 conductive particles and less than 30 conductive particles that have broken or peeled off the conductive part △: More than 15 conductive particles have broken or peeled off the conductive part 30 and less than 50 ×: More than 50 conductive particles have broken or peeled off the conductive part

(8)連接可靠性(上下之電極間)  藉由四端子法分別測定所獲得之100個連接構造體之上下電極間之連接電阻。算出連接電阻之平均值。再者,根據電壓=電流×電阻之關係,測定流過一定電流時之電壓,藉此可求出連接電阻。按以下基準判定連接可靠性。(8) Connection reliability (between upper and lower electrodes) The connection resistance between the upper and lower electrodes of the 100 connection structures obtained by the four-terminal method was measured. Calculate the average value of the connection resistance. Furthermore, the connection resistance can be obtained by measuring the voltage when a certain current flows according to the relationship of voltage=current×resistance. The reliability of the connection is determined based on the following criteria.

[連接可靠性之判定基準]  ○○○:連接電阻之平均值為1.5 Ω以下  ○○:連接電阻之平均值超過1.5 Ω且為2.0 Ω以下  ○:連接電阻之平均值超過2.0 Ω且為5.0 Ω以下  △:連接電阻之平均值超過5.0 Ω且為10 Ω以下  ×:連接電阻之平均值超過10 Ω[Judgment criteria for connection reliability] ○ ○ ○: The average value of the connection resistance is 1.5 Ω or less ○ ○: The average value of the connection resistance exceeds 1.5 Ω and is less than 2.0 Ω ○: The average value of the connection resistance exceeds 2.0 Ω and is 5.0 Ω or less △: The average value of the connection resistance exceeds 5.0 Ω and is less than 10 Ω ×: The average value of the connection resistance exceeds 10 Ω

(9)高溫及高濕條件後之連接可靠性  將上述(8)連接可靠性之評價中所獲得之100個連接構造體於85℃、85%RH下放置100小時。針對放置後之100個連接構造體,對是否產生上下電極間之導通不良進行評價。按以下基準判定高溫及高濕條件後之連接可靠性。(9) Connection reliability under high temperature and high humidity conditions Put the 100 connection structures obtained in the above (8) connection reliability evaluation at 85°C and 85%RH for 100 hours. For the 100 connection structures after placement, it was evaluated whether there was a poor continuity between the upper and lower electrodes. Determine the connection reliability after high temperature and high humidity conditions according to the following criteria.

[高溫及高濕條件後之連接可靠性之判定基準]  ○○:100個連接構造體中,產生導通不良之個數為1個以下  ○:100個連接構造體中,產生導通不良之個數為2個以上5個以下  △:100個連接構造體中,產生導通不良之個數為6個以上10個以下  ×:100個連接構造體中,產生導通不良之個數為11個以上[Judgment criteria for connection reliability after high temperature and high humidity conditions] ○ ○: The number of continuity failures in 100 connection structures is less than 1 ○: The number of continuity failures in 100 connection structures 2 or more and 5 or less △: Among 100 connection structures, the number of continuity failures is 6 or more and 10 or less. ×: Among 100 connection structures, the number of continuity failures is 11 or more

將實施例1~8及比較例1、2之樹脂粒子之製作時之材料示於表1、2。將結果示於下述表3、4。Tables 1 and 2 show the materials at the time of production of the resin particles of Examples 1 to 8 and Comparative Examples 1 and 2. The results are shown in Tables 3 and 4 below.

[表1]    實施例1 實施例2 實施例3 實施例4 實施例5 種粒子 分散液 種粒子 種類 PS粒子 PS粒子 PS粒子 PS粒子 PS粒子 平均粒徑 (μm) 0.8 0.8 0.8 0.8 0.8 乳化液 交聯性化合物 種類 二乙烯苯 二乙烯苯 聚四亞甲基二醇二丙烯酸酯 1,4-丁二醇二甲基丙烯酸酯 聚四亞甲基二醇二丙烯酸酯 調配量 (重量份) 100 50 80 60 30 種類 - 季戊四醇三丙烯酸酯 - - - 調配量 (重量份) - 50 - - - 非交聯性化合物 種類 - - 苯乙烯 丙烯酸異𦯉酯 丙烯酸異𦯉酯 調配量 (重量份) - - 20 40 70 具有極性官能基之聚合性化合物 種類 - - - - - 調配量 (重量份) - - - - - [Table 1] Example 1 Example 2 Example 3 Example 4 Example 5 Particle dispersion Kind of particles species PS particles PS particles PS particles PS particles PS particles Average particle size (μm) 0.8 0.8 0.8 0.8 0.8 Emulsion Cross-linking compound species Divinylbenzene Divinylbenzene Polytetramethylene glycol diacrylate 1,4-Butanediol dimethacrylate Polytetramethylene glycol diacrylate Allocation amount (parts by weight) 100 50 80 60 30 species - Pentaerythritol triacrylate - - - Allocation amount (parts by weight) - 50 - - - Non-crosslinking compound species - - Styrene Isoacrylate acrylate Isoacrylate acrylate Allocation amount (parts by weight) - - 20 40 70 Polymeric compounds with polar functional groups species - - - - - Allocation amount (parts by weight) - - - - -

[表2]    實施例6 實施例7 實施例8 比較例1 比較例2 種粒子 分散液 種粒子 種類 PS粒子 PS粒子 PS粒子 PS粒子 PS粒子 平均粒徑 (μm) 0.8 0.8 3 0.8 3 乳化液 交聯性化合物 種類 甘油二甲基丙烯酸酯 二乙烯苯 聚四亞甲基二醇二丙烯酸酯 二乙烯苯 聚四亞甲基二醇二丙烯酸酯 調配量 (重量份) 50 20 5 20 7.5 種類 - - - - - 調配量 (重量份) - - - - - 非交聯性化合物 種類 甲基丙烯酸環己酯 甲基丙烯酸環己酯 丙烯酸異𦯉酯 甲基丙烯酸環己酯 丙烯酸異𦯉酯 調配量 (重量份) 50 79.5 65 80 82.5 具有極性官能基之聚合性化合物 種類 - 甲基丙烯酸 酸式磷酸2-甲基丙烯醯氧基乙酯 - - 調配量 (重量份) - 0.5 30 - - [Table 2] Example 6 Example 7 Example 8 Comparative example 1 Comparative example 2 Particle dispersion Kind of particles species PS particles PS particles PS particles PS particles PS particles Average particle size (μm) 0.8 0.8 3 0.8 3 Emulsion Cross-linking compound species Glycerol dimethacrylate Divinylbenzene Polytetramethylene glycol diacrylate Divinylbenzene Polytetramethylene glycol diacrylate Allocation amount (parts by weight) 50 20 5 20 7.5 species - - - - - Allocation amount (parts by weight) - - - - - Non-crosslinking compound species Cyclohexyl methacrylate Cyclohexyl methacrylate Isoacrylate acrylate Cyclohexyl methacrylate Isoacrylate acrylate Allocation amount (parts by weight) 50 79.5 65 80 82.5 Polymeric compounds with polar functional groups species - Methacrylate 2-methacryloxyethyl phosphate - - Allocation amount (parts by weight) - 0.5 30 - -

[表3]    實施例1 實施例2 實施例3 實施例4 實施例5 樹脂粒子之評價 粒徑(μm) 5.0 3.1 25.4 3.2 3.3 10%K值(N/mm2 ) 5280 4390 690 3060 2680 30%K值(N/mm2 ) 5050 3620 390 2450 1320 壓縮回復率(%) 60 45 55 36 25 比(OH- 離子之強度/全部負離子之強度之合計)(×10- 2 ) 4.8 8.3 4.2 3.8 3.1 凝集性 導電性粒子之評價 粒徑(μm) 5.1 3.2 25.5 3.3 3.4 導電部之厚度(μm) 0.1 0.1 0.1 0.1 0.1 樹脂粒子與導電部之密接性 ○○ ○○○ ○○ ○○ 連接構造體之評價 連接可靠性 ○○ ○○ 連接可靠性(高溫高濕後) ○○ [table 3] Example 1 Example 2 Example 3 Example 4 Example 5 Evaluation of resin particles Particle size (μm) 5.0 3.1 25.4 3.2 3.3 10%K value (N/mm 2 ) 5280 4390 690 3060 2680 30%K value (N/mm 2 ) 5050 3620 390 2450 1320 Compression recovery rate (%) 60 45 55 36 25 Ratio of (OH - ions intensity / total intensity of all the anion) (× 10 - 2) 4.8 8.3 4.2 3.8 3.1 Agglutination Evaluation of conductive particles Particle size (μm) 5.1 3.2 25.5 3.3 3.4 Thickness of conductive part (μm) 0.1 0.1 0.1 0.1 0.1 Adhesion between resin particles and conductive parts ○ ○ ○ ○ ○ ○ ○ ○ ○ Evaluation of connection structure Connection reliability ○ ○ ○ ○ Connection reliability (after high temperature and high humidity) ○ ○

[表4]    實施例6 實施例7 實施例8 比較例1 比較例2 樹脂粒子之評價 粒徑(μm) 3.5 2.1 20.2 2.1 20.3 10%K值(N/mm2 ) 4070 3300 2130 3160 2200 30%K值(N/mm2 ) 2360 1430 760 1450 740 壓縮回復率(%) 25 13 7 12 7 比(OH- 離子之強度/全部負離子之強度之合計)(×10- 2 ) 6.2 5.9 7.4 1.8 1.2 凝集性 × 導電性粒子之評價 粒徑(μm) 3.6 2.2 21.2 2.2 21.3 導電部之厚度(μm) 0.1 0.1 1 0.1 1 樹脂粒子與導電部之密接性 ○○○ ○○○ ○○○ × 連接構造體之評價 連接可靠性 ○○○ ○○○ ○○○ 連接可靠性(高溫高濕後) ○○ ○○ ○○ × [Table 4] Example 6 Example 7 Example 8 Comparative example 1 Comparative example 2 Evaluation of resin particles Particle size (μm) 3.5 2.1 20.2 2.1 20.3 10%K value (N/mm 2 ) 4070 3300 2130 3160 2200 30%K value (N/mm 2 ) 2360 1430 760 1450 740 Compression recovery rate (%) 25 13 7 12 7 Ratio of (OH - ions intensity / total intensity of all the anion) (× 10 - 2) 6.2 5.9 7.4 1.8 1.2 Agglutination X Evaluation of conductive particles Particle size (μm) 3.6 2.2 21.2 2.2 21.3 Thickness of conductive part (μm) 0.1 0.1 1 0.1 1 Adhesion between resin particles and conductive parts ○ ○ ○ ○ ○ ○ ○ ○ ○ X Evaluation of connection structure Connection reliability ○ ○ ○ ○ ○ ○ ○ ○ ○ Connection reliability (after high temperature and high humidity) ○ ○ ○ ○ ○ ○ X

(10)作為間隙控制用間隔件之使用例 陶瓷封裝用接合材料之製作: 獲得如下陶瓷封裝用接合材料,其包含實施例1~8中獲得之樹脂粒子30重量份及玻璃(組成:Ag-V-Te-W-P-W-Ba-O,熔點264℃)70重量份。(10) Examples of use as spacers for gap control Production of bonding materials for ceramic packaging: The following bonding material for ceramic packaging was obtained, which contained 30 parts by weight of the resin particles obtained in Examples 1-8 and 70 parts by weight of glass (composition: Ag-V-Te-W-P-W-Ba-O, melting point 264°C).

電子零件裝置之製作: 使用所獲得之接合材料,製作圖5所示之電子零件裝置。具體而言,藉由網版印刷法將接合材料塗佈於第1陶瓷構件之外周部。其後,將第2陶瓷構件對向設置,對接合部照射半導體雷射進行焙燒,而將第1陶瓷構件與第2陶瓷構件接合。Manufacturing of electronic parts and devices: Using the obtained bonding material, the electronic component device shown in FIG. 5 was fabricated. Specifically, the bonding material is applied to the outer periphery of the first ceramic member by a screen printing method. After that, the second ceramic member is arranged to face each other, and the joining portion is irradiated with a semiconductor laser to be fired, thereby joining the first ceramic member and the second ceramic member.

於所獲得之電子零件裝置中,第1陶瓷構件與第2陶瓷構件之間隔被良好地限制。又,所獲得之電子零件裝置良好地作動。又,封裝內部之氣密性亦被良好地保持。又,樹脂粒子於接合部良好地分散。In the obtained electronic component device, the interval between the first ceramic member and the second ceramic member was well restricted. In addition, the obtained electronic component device performed well. In addition, the airtightness inside the package is also well maintained. In addition, the resin particles are well dispersed in the junction.

1:導電性粒子 2:導電部 11:樹脂粒子 21:導電性粒子 22:導電部 22A:第1導電部 22B:第2導電部 31:導電性粒子 31a:突起 32:導電部 32a:突起 33:芯物質 34:絕緣性物質 41:連接構造體 42:第1連接對象構件 42a:第1電極 43:第2連接對象構件 43a:第2電極 44:連接部 81:電子零件裝置 82:第1陶瓷構件 83:第2陶瓷構件 84:接合部 84B:玻璃 85:電子零件 86:引線框架 R:內部空間1: conductive particles 2: conductive part 11: Resin particles 21: Conductive particles 22: Conductive part 22A: The first conductive part 22B: The second conductive part 31: Conductive particles 31a: protrusion 32: Conductive part 32a: protrusion 33: core material 34: Insulating substance 41: Connection structure 42: The first connection object member 42a: first electrode 43: The second connection object member 43a: second electrode 44: Connection part 81: Electronic parts device 82: The first ceramic component 83: The second ceramic component 84: Joint 84B: Glass 85: electronic parts 86: lead frame R: Internal space

圖1係表示本發明之第1實施方式之導電性粒子之剖視圖。  圖2係表示本發明之第2實施方式之導電性粒子之剖視圖。  圖3係表示本發明之第3實施方式之導電性粒子之剖視圖。  圖4係表示使用本發明之第1實施方式之導電性粒子之連接構造體之一例的剖視圖。  圖5係表示使用本發明之樹脂粒子之電子零件裝置之一例的剖視圖。  圖6係將圖5所示之電子零件裝置中之接合部部分放大表示之剖視圖。Fig. 1 is a cross-sectional view showing conductive particles according to the first embodiment of the present invention. Fig. 2 is a cross-sectional view showing the conductive particle according to the second embodiment of the present invention. Fig. 3 is a cross-sectional view showing the conductive particle according to the third embodiment of the present invention. Fig. 4 is a cross-sectional view showing an example of a connection structure using conductive particles according to the first embodiment of the present invention. Fig. 5 is a cross-sectional view showing an example of an electronic component device using the resin particles of the present invention. Fig. 6 is a cross-sectional view showing an enlarged view of the joint part in the electronic component device shown in Fig. 5.

1:導電性粒子 1: conductive particles

2:導電部 2: conductive part

11:樹脂粒子 11: Resin particles

Claims (14)

一種樹脂粒子,其中對於樹脂粒子之外表面,藉由飛行時間型二次離子質譜法獲得負離子質譜時,OH- 離子之強度相對於全部負離子之強度之合計的比為2.0×10-2 以上。 A resin particle in which the ratio of the intensity of OH- ions to the sum of the intensities of all anions is 2.0×10 -2 or more when the negative ion mass spectrum is obtained by time-of-flight secondary ion mass spectrometry on the outer surface of the resin particle. 如請求項1之樹脂粒子,其壓縮10%時之壓縮彈性模數為500 N/mm2 以上4500 N/mm2 以下。For example, the resin particles of claim 1 have a compressive modulus of elasticity of 500 N/mm 2 or more and 4500 N/mm 2 or less when compressed by 10%. 如請求項1之樹脂粒子,其壓縮30%時之壓縮彈性模數為300 N/mm2 以上4000 N/mm2 以下。For example, the resin particles of claim 1, the compression modulus of elasticity when compressed by 30% is 300 N/mm 2 or more and 4000 N/mm 2 or less. 如請求項1至3中任一項之樹脂粒子,其係包含複數種聚合性化合物之聚合性成分之聚合物。The resin particle according to any one of claims 1 to 3, which is a polymer containing polymerizable components of a plurality of polymerizable compounds. 如請求項4之樹脂粒子,其中構成上述聚合物之上述聚合性成分包含交聯性化合物,且  上述聚合性成分100重量%中,上述交聯性化合物之含量為30重量%以上。The resin particle of claim 4, wherein the polymerizable component constituting the polymer includes a crosslinkable compound, and in 100% by weight of the polymerizable component, the content of the crosslinkable compound is 30% by weight or more. 如請求項4之樹脂粒子,其中構成上述聚合物之上述聚合性成分包含交聯性化合物、及具有極性官能基之聚合性化合物,且  上述聚合性成分100重量%中,上述交聯性化合物之含量未達30重量%,  上述聚合性成分100重量%中,上述具有極性官能基之聚合性化合物之含量為0.5重量%以上30重量%以下。The resin particle of claim 4, wherein the polymerizable component constituting the polymer includes a crosslinkable compound and a polymerizable compound having a polar functional group, and in 100% by weight of the polymerizable component, the crosslinkable compound The content is less than 30% by weight. In 100% by weight of the above-mentioned polymerizable components, the content of the above-mentioned polymerizable compound with a polar functional group is 0.5% by weight or more and 30% by weight or less. 如請求項6之樹脂粒子,其中上述具有極性官能基之聚合性化合物包含具有羥基之聚合性化合物、具有羧基之聚合性化合物、或具有磷酸基之聚合性化合物。The resin particle according to claim 6, wherein the polymerizable compound having a polar functional group includes a polymerizable compound having a hydroxyl group, a polymerizable compound having a carboxyl group, or a polymerizable compound having a phosphoric acid group. 如請求項5之樹脂粒子,其中上述交聯性化合物包含二乙烯苯、四亞甲基二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、或酸式磷酸2-(甲基)丙烯醯氧基乙酯。The resin particle according to claim 5, wherein the crosslinkable compound comprises divinylbenzene, tetramethylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, pentaerythritol three (Meth)acrylate, pentaerythritol tetra(meth)acrylate, glycerol di(meth)acrylate, or 2-(meth)acryloxyethyl acid phosphate. 如請求項1至3中任一項之樹脂粒子,其用作間隔件、或用於藉由在表面上形成導電部而獲得具有上述導電部之導電性粒子。The resin particle according to any one of claims 1 to 3, which is used as a spacer or used to obtain conductive particles having the above-mentioned conductive part by forming a conductive part on the surface. 一種導電性粒子,其具備:  如請求項1至9中任一項之樹脂粒子、及  配置於上述樹脂粒子之表面上之導電部。A conductive particle, comprising: the resin particle according to any one of claims 1 to 9 and a conductive part arranged on the surface of the resin particle. 如請求項10之導電性粒子,其進而具備配置於上述導電部之外表面上之絕緣性物質。The conductive particle according to claim 10, which further includes an insulating substance arranged on the outer surface of the conductive portion. 如請求項10或11之導電性粒子,其於上述導電部之外表面具有突起。The conductive particle according to claim 10 or 11, which has protrusions on the outer surface of the conductive portion. 一種導電材料,其包含導電性粒子、及黏合劑樹脂,且  上述導電性粒子具備如請求項1至9中任一項之樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。A conductive material comprising conductive particles and a binder resin, and the conductive particles are provided with the resin particles according to any one of claims 1 to 9 and a conductive part arranged on the surface of the resin particles. 一種連接構造體,其具備:  表面具有第1電極之第1連接對象構件、  表面具有第2電極之第2連接對象構件、及  將上述第1連接對象構件與上述第2連接對象構件連接之連接部,且  上述連接部係由導電性粒子形成、或由上述包含導電性粒子與黏合劑樹脂之導電材料形成,  上述導電性粒子具備如請求項1至9中任一項之樹脂粒子、及配置於上述樹脂粒子之表面上之導電部,  上述第1電極與上述第2電極藉由上述導電性粒子電性連接。A connection structure comprising: a first connection object member with a first electrode on the surface, a second connection object member with a second electrode on the surface, and a connection connecting the first connection object member and the second connection object member Part, and the above-mentioned connecting part is formed of conductive particles or the above-mentioned conductive material containing conductive particles and a binder resin, and the above-mentioned conductive particles are provided with resin particles according to any one of claims 1 to 9 and arrangements On the conductive portion on the surface of the resin particle, the first electrode and the second electrode are electrically connected by the conductive particle.
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